HGM6120T

GENSET CONTROLLER
USER MANUAL
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Tel: +86-371-67988888/67981888/67992951
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www.smartgen.cn

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Table 1 – Software Version

Date Version Note
2022-10-18 1.0 Original release.
2023-04-20 1.1 Add some configurations.
2023-05-19 1.2 Add HGM6120T-G.
 CONTENTS
1 OVERVIEW ................................................................................................................................................5
2 PERFORMANCE AND CHARACTERISTICS ............................................................................................6
3 SPECIFICATION .......................................................................................................................................8
4 OPERATION..............................................................................................................................................9
4.1 KEYS DSCRIPTION .............................................................................................................................9
4.2 CONTROLLER PANEL ..................................................................................................................... 10
4.3 AUTOMATIC START/STOP OPERATION ....................................................................................... 10
4.4 MANUAL START/STOP OPERATION ............................................................................................. 11
4.5 EMERGENCY START ....................................................................................................................... 12
4.6 AUTO START CONDITIONS ............................................................................................................ 12
4.7 SELECTIONS OF STOP CONDITIONS ............................................................................................ 13
4.8 MAINS ACTIVE RULES .................................................................................................................... 13
4.9 ATS CONTROL................................................................................................................................. 13
5 PROTECTION ........................................................................................................................................ 15
5.1 WARNINGS ...................................................................................................................................... 15
5.2 SHUTDOWN ALARMS ..................................................................................................................... 17
5.3 TRIP AND STOP ALARM ................................................................................................................. 19
6 CONNECTIONS ..................................................................................................................................... 20
7 PARAMETER RANGE AND DEFINITION .............................................................................................. 22
7.1 PARAMETER CONTENT AND RANGE TABLE ............................................................................... 22
7.2 PROGRAMMABLE OUTPUT 1-4 TABLE ......................................................................................... 29
7.3 PROGRAMMABLE INPUT 1-5 TABLE ............................................................................................. 31
7.4 SENSOR SELECTION....................................................................................................................... 33
7.5 CONDITIONS OF CRANK DISCONNECT ........................................................................................ 34
8 4G SETTING .......................................................................................................................................... 35
9 SMS ALARM AND REMOTE CONTROL ............................................................................................... 35
9.1 SMS ALARM .................................................................................................................................... 35
9.2 SMS REMOTE CONTROL ................................................................................................................ 36
10 PARAMETER SETTING ......................................................................................................................... 37
10.1 PARAMETERS SETTING ................................................................................................................. 37
10.2 CONTROLLER INFORMATION ........................................................................................................ 37
11 SENSOR SETTING................................................................................................................................. 38
12 COMMISSIONING ................................................................................................................................. 39
13 TYPICAL APPLICATION ....................................................................................................................... 40
14 INSTALLATION ..................................................................................................................................... 42
14.1 ANTENNA AND SIM CARD INSTALLATION .................................................................................. 42
14.2 FIXING CLIPS (TORQUE)................................................................................................................. 42
14.3 OVERALL DIMENSION AND PANEL CUTOUT ............................................................................... 43
15 CONNECTIONS OF CONTROLLER WITH J1939 ENGINE ................................................................... 44
HGM6120T Genset Controller User Manual Page 3 of 53
 15.1 CUMMINS ISB/ISBE ........................................................................................................................ 44
15.2 CUMMINS QSL9 .............................................................................................................................. 44
15.3 CUMMINS QSM11 (IMPORT) ......................................................................................................... 45
15.4 CUMMINS QSX15-CM570 .............................................................................................................. 45
15.5 CUMMINS GCS-MODBUS ............................................................................................................... 46
15.6 CUMMINS QSM11........................................................................................................................... 46
15.7 CUMMINS QSZ13............................................................................................................................ 46
15.8 DETROIT DIESEL DDEC III / IV ........................................................................................................ 47
15.9 DEUTZ EMR2 ................................................................................................................................... 47
15.10 JOHN DEERE .............................................................................................................................. 48
15.11 MTU MDEC ................................................................................................................................. 48
15.12 MTU ADEC(SMART MODULE)................................................................................................... 48
15.13 MTU ADEC(SAM MODULE) ....................................................................................................... 49
15.14 PERKINS ..................................................................................................................................... 49
15.15 SCANIA ....................................................................................................................................... 49
15.16 VOLVO EDC3 .............................................................................................................................. 50
15.17 VOLVO EDC4 .............................................................................................................................. 50
15.18 VOLVO-EMS2 ............................................................................................................................. 51
15.19 YUCHAI ....................................................................................................................................... 51
15.20 WEICHAI ..................................................................................................................................... 51
16 FAULT FINDING .................................................................................................................................... 52
17 APPENDIX ............................................................................................................................................. 53

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1 OVERVIEW

HGM6120T Genset Controller is a power generation control module developed for mobile
communication base station and the functions of the controller are set according to the actual
situation of the mobile base station. The controller is equipped with multi functions of auto start/stop,
data measurement, alarm protection, etc. It also can monitor the room temperature and battery voltage
to achieve the goal of ATS automatic transfer of mains supply/load and mains supply/air conditioner.

HGM6120T Genset Controller integrates digital, intelligent and network technology, which is used for
the automation and monitoring system of single unit, realizing the automatic start/stop, data
measurement, alarm protection and “three remotes” functions. The controller adopts LCD display,
optional interfaces of Chinese and English with easy and reliable operation.

HGM6120T Genset Controller adopts microprocessor, realizes the precision measurement, value
adjustment, timing and threshold setting etc. All the parameters can be adjusted from the front panel
or by USB interface (or RS485 interface) of PC to adjust and monitor. It can be widely used in all types
of automatic control systems for its compact structure, simple connections and high reliability.

HGM6120T Genset Controller has a built-in network communication module, which can realize genset
access to internet. After controller logging in cloud server, the unit data information (including GPS
positioning, altitude, etc.) will be uploaded in real time to the corresponding cloud server. Users can
monitor the genset and inquire the genset running status and the event log, as well as configure the
parameters via cloud server by phone APP (ISO or Android), computer and terminal equipment. The
network communication module also has SMS function.

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2 PERFORMANCE AND CHARACTERISTICS

The main characteristics are as follows:

— 132 x 64 LCD display with backlight, optional language interfaces (Chinese and English),
push-button operation;
— Acrylic screen, improved wearable and scratch resistance property;
— Silica-gel panel and keys can well adapt to higher and lower temperatures;
— With RS485 communication interface, which can achieve “three remotes” functions via MODBUS
protocol (available for the controller with RS485 interface);
— With CANBUS interface, which can be connected to ECU with J1939, it not only can monitor
common data (such as water temperature, oil pressure, speed and fuel consumption, etc.), but also can
control start/ stop, high/low speed (controller with CANBUS interface is needed) via CANBUS interface;
— Suitable to 3P4W, 3P3W, 1P2W and 2P3W (120V/240V) power supply, 50Hz/60Hz system;
— Collect and display 3-phase voltage, 3-phase current, frequency, power parameter of mains
supply/Gen;
Mains Gen
Line voltage (Uab, Ubc, and Uca) Line voltage (Uab, Ubc, and Uca)
Phase voltage (Ua, Ub, and Uc) Phase voltage (Ua, Ub, and Uc)
Frequency HZ Frequency HZ
Phase Sequence Phase Sequence
Load
Current IA, IB, IC
Phases and Total Active Power kW
Reactive power kvar
Apparent power kVA
Power factor PF
Generator accumulated energy kWh
Output percentage with load %
— Mains supply has functions of over/under voltage and loss of phase; Gens has functions of
over/under voltage, over/under frequency, over current and over power;
— Precision measurement and display of parameters about engine,
Temp. (WT), °C/ °F
Oil pressure (OP), kPa/psi/bar
Fuel level (FL), % Fuel remains L
Speed (SPD), r/min
Battery Voltage (VB), V
Charger Voltage (VD), V
Accumulative running hours
Accumulative start times
— Can collect the room temperature and control the starting of air conditioner when temperature is
too high;
— Can collect the voltage of battery pack (48V), when the under voltage occurs, it can control the
starting of generator and charge the battery pack;
— 6 start conditions can be combined freely (mains abnormal signal, remote start signal, mains
abnormal and high room temperature start, mains abnormal and low battery voltage start, scheduled

HGM6120T Genset Controller User Manual Page 6 of 53

start, cycle start/stop);
— 6 relay output ports; including 1 start output port, 1 fuel output port, 4 Aux. output ports;
— 5 digital input ports;
— A variety of temperature, pressure and level sensors can be used directly and can customize the
parameters, among which the oil pressure can be set as the room temperature sensor;
— With dual-ATS controlled functions;
— Control protection: Automatic start/stop of diesel genset, close/open (ATS control) and perfect
failure display and protection;
— With ETS, idle speed control, pre-heat control, speed droop/raising control, all of them are relay
output;
— Parameter setting: Allow users to modify setting and store them in internal EEPROM memory. The
parameters cannot be lost even when power off. All of parameters can be set not only from the front
panel, but also by USB interface (or PS485 interface) to adjust them via PC.;
— Multi conditions of crank disconnect (speed, oil pressure, frequency) can be selected;
— With emergency start function;
— With flywheel teeth numbers automatic identification function;
— Wide power supply range (8~35)VDC to adapt to different starting battery volts;
— Connect to cloud server through 4G Wi-Fi;
— With SMS function, alarm information can be sent by the set 5 phone numbers, and can control the
genset and inquire the genset status by SMS;
— With GPS positioning function to obtain the genset position and realize the positioning of genset;
— Applied JSON format network data communication protocol to realize uploading when genset data
changes, the compression algorithm is adopted at the same time, significantly reduces the network
flow, and the alarm data can be uploaded to server immediately;
— With maintenance function, Types of date or running time can be selected and actions of warning
or alarm shutdown can be set when maintenance times out;
— Event log, real-time clock, scheduled start & stop (can be set once daily/weekly/monthly with load
or not);
— Add rubber gasket between shell and controller screen, the waterproof can reach IP65;
— Controller is fixed by metal fixing clips;
— Modular design, flame-retardant ABS shell, embedded mounting, compact structure and easy
installation.

HGM6120T Genset Controller User Manual Page 7 of 53

3 SPECIFICATION

Table 2 – Technical Parameters

Items Contents
Working Voltage DC8.0V to DC35.0V, continuous power supply
Power Consumption <5W(Standby mode: ≤3W)
AC Voltage Input:
3P4W 15V AC ~ 360 V AC (ph-N)
3P3W 30V AC ~ AC620 V AC (ph-ph)
1P2W 15V AC ~ AC360 V AC (ph-N)
2P3W 15V AC ~ AC360 V AC (ph-N)
AC Alternator Frequency 50Hz/60Hz
Speed Sensor Voltage 1.0V to 24V (RMS)
Speed Sensor Frequency 10,000 Hz (max.)
Start Relay Output 16A DC28V DC supply output
Fuel Relay Output 16A DC28V DC supply output
Aux. Output 1 7A DC28V DC supply output
Aux. Output 2 7A AC250V Volts free output
Aux. Output 3 16A AC250V Volts free output
Aux. Output 4 16A AC250V Volts free output
Voltage Input of Battery Pack 0V DC ~100 V DC
Overall Dimensions 209mm x 167mm x 45mm
Panel Cutout 186mm x 141mm
C.T. Secondary Current Rated:5A
Working Temperature (-25~+70)ºC
Working Humidity (20~93)%RH
Storage Temperature (-30~+80)ºC
IP65: when water-proof gasket installed between control panel and
Protection Level
enclosure.
Apply AC2.2kV voltage between high voltage terminal and low
Insulation Intensity voltage terminal. The leakage current is not more than 3mA within
1min.
Weight 0.732kg

HGM6120T Genset Controller User Manual Page 8 of 53

4 OPERATION

4.1 KEYS DSCRIPTION

Table 3 – Keys Description

Icon Function Description
Can stop genset under Manual/Auto mode;
Can reset shutdown alarm in alarm status;
Stop/ Reset Press this key for more than 3 seconds to test panel indicators are OK or
not (lamp test); During stop process, press this key again and can stop
genset immediately.
Start genset under Manual mode, during starting process, press this key
Start
can transfer to next status;

Manual Pressing this key will set the module as Manual mode.

Auto Pressing this key will set the module as Auto mode.

When the 2-ATS disables, press this key to control gens to switch on or
off in Manual mode. When the 2-ATS enables, the LCD of the controller
Gens Close/Open
will display the ATS control interface.
Details see Table 6.
Press this key to enter menu interface;
Set/ Confirm
Shift cursor to confirm In parameters setting menu.
Screen scroll;
Up/Increase
Up cursor and increase value in setting menu.
Scroll screen;
Down/Decrease
Down cursor and decrease value in setting menu.
Return to homepage when in main interface;
Home/Return
Exit when in parameters setting interface.

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4.2 CONTROLLER PANEL

Fig.1 - HGM6120T Front Panel Indication

Note: Partial indicator states:

Alarm Lamp: It will slowly flash when warning alarms; fast flash when shutdown alarms; won’t illuminate when there is
no alarm.
Status Lamp: It won’t illuminate when genset is at rest; flashes 1 time per second in start or stop process and always
illuminates during normal running; for HGM6100CAN-4G, press start key in auto mode or manual mode, ECU power will
output and status lamp will always illuminate.

：No SIM card or SIM card has poor contact.

：SIM card is correctly installed and the communication is normal, cloud service is failed.

：The controller is connected with cloud monitoring successfully.

: Positionging is failed.

: GPS positioning is successful.

4.3 AUTOMATIC START/STOP OPERATION

Auto mode is activated by pressing the , LED indicator beside the key is illuminating which
confirms this action.
Auto Start Sequence
1) HGM6120T: When it meets the setting start conditions, the LCD displays count-down time and the
“Start Delay” begins;
2) When start delay is over, preheating relay is outputting (if configured), “Preheat Delay XX s” is
displayed on LCD;
3) When preheat delay is over, fuel relay is outputting for 1s and then start relay outputs; if genset
fails to start during “Crank Time”, the fuel and start relay stop outputting and enter into “Crank Rest

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 Time” and wait for next cranking;
4) If genset fail to start within set start times, the fifth line of LED will turn black and fail to start alarm
will be displayed;
5) Any time to start genset successfully, it will enter into “Safe Running”. During this period, alarms of
low oil pressure, high temperature, under speed, failed to charge and aux. input (be configured) are
disabled. As soon as this delay is over, genset will enter into “Start Idle Delay” (if configured);
6) During start idle delay, alarms of under speed, under frequency, under voltage are disabled. As
soon as this delay is over, genset will enter into “Warming up Delay” (if configured);
7) When “Warming up Delay” is over, the indicator is illuminating if gens normal. If voltage and
frequency of generator reach the load requirement, close relay outputs, genset is taking load and
indicator illuminates; if genset voltage or frequency is abnormal, controller will alarm and
shutdown (LCD displays the alarm information).
Auto Stop Sequence
1) If the setting start conditions of the genset are not meet, “Stop Delay” begins;
2) When “Stop Delay” is over, genset enters into “Cooling Delay” and closing relay is disconnected.
After switch “Transfer Rest Delay”, closing relay is outputting, mains is taking load, generator
indicator extinguishes while mains indicator illuminates.
3) When entering “Stop Idle Delay”, idle relay is energized to output. (If configured).
4) When entering “ETS Delay”, ETS relay is energized to output, fuel relay output is disconnected.
5) When entering “Genset at Rest”, genset will automatically judge if it has stopped.
6) When genset stops, then enters into standby mode; if genset fails to stop, controller will alarm
(“Fail to Stop” alarm will be displayed on LCD).

4.4 MANUAL START/STOP OPERATION

1) HGM6120T: Manual Mode is active when press and its indicator illuminates. Under the

mode, press to start genset, it can automatically judge crank disconnect and accelerate to

high speed running. If there is high temperature, low oil pressure, over speed and abnormal voltage
during genset running, controller can protect genset and stop (detail procedures please refer to
No.4~7 of Auto start operation). Under Manual Mode, switch won’t transfer automatically, when

2-ATS controls, ATS switch status interface will be entered by key, then select 1#ATS、2#ATS

mains close/open or Gen close/open by key, press key to perform the

corresponding close/open action; when one ATS controls, press corresponding key to act 1#ATS
mains close/open or Gen close/open.

2) Manual Stop: press key to stop the running genset. (details please refer to No.3~6 of Auto
stop process).

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4.5 EMERGENCY START

In manual mode, pressing and can force genset to start. The controller won’t judge
whether the controller has started successfully according to disconnect conditions and the disconnection
of starter needs to be controlled by operators. When operators observed the genset has started
successfully, and then loose the keys and the crank disconnect will stop outputting, the controller will enter
into safety delay.

4.6 AUTO START CONDITIONS

There are six conditions for genset to start automatically. The genset will start if any condition is
met; the genset will stop after the automatic start and the corresponding stop conditions are reached.
Table 4 – Start Conditions
No. Condition Description Corresponding Stop Condition
Start when mains supply is
1 Mains Abnormal Start Stop when mains supply is normal.
abnormal.
Start when remote start Stop when remote start signal input
2 Remote Signal Start
signal input is active. is inactive.
Start when the genset stop
Stop when the genset normal
time is over than the cycle
3 Cycle Start running time is over than the cycle
stop time. (Single Unit
start time. (Single Unit Cycle)
Cycle)
Start when the controller Stop when the genset running time is
4 Scheduled Start time reaches the setting over than the setting scheduled start
scheduled start time. duration.
Start when mains is Stop when mains is normal and the
Mains Abnormal and abnormal and the battery battery charging time reaches the cg
5
Battery Low Voltage voltage is lower than the time, or meet the selected stop
setting lower limit value. conditions.
Start when mains is
Stop when mains is normal and the
abnormal or the room
Mains Abnormal and room temperature is lower than the
6 temperature is higher than
Room High Temperature setting room temperature lower limit
the setting upper limit
value.
value.

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4.7 SELECTIONS OF STOP CONDITIONS

When mains is abnormal and battery voltage is low, the genset stops only when the mains is
normal, the battery charging time reaches the finishing time, or the selected stop conditions are met.
The optional stop conditions are:
0：Battery voltage is higher than the upper limit and the load current is lower than the lower limit.
1：Battery voltage is higher than the upper limit.
2：Load current is lower than the lower limit.
3：Battery voltage is higher than the upper limit or the load current is lower than the lower limit.
Note: The load current lower limit value will be detected only when genset is normal running and
ATS1 is closed and ATS2 is not closed. At the same time, the genset will stop only when the load
current detection time is reached.

4.8 MAINS ACTIVE RULES

The rules are applicable for 3P4W/3P3W AC system.

Table 5 – Mains Active Rules

No. Rules Description

1 B/C cannot lose of phase.
A-phase must be
2 B/C may lose of one phase.
power on
3 B/C may lose of two phases/
4 A-phase may be One of three phases may lose.
5 power off Two of three phases may lose.

4.9 ATS CONTROL

4.9.1 MANUAL CONTROL

When controller is in manual mode, the two ATS will perform the manual control procedure.

Press key to enter the close/open interface, and select the target of close/open by or

. When “[ ]” selects the corresponding target, press to perform the corresponding action. Take

1#ATS from opening to closing as an example, the operation procedure is as Table 6.

Table 6 – ATS Manual Control Operation
No. Contents Operation

Press to enter ATS status interface and LCD

1
displays as the left figure.

HGM6120T Genset Controller User Manual Page 13 of 53

 No. Contents Operation

Select 1#ATS Gen open icon by or ;

2
Press Gen to perform the 1#ATS Gen close

action.

1#ATS Gen close finished;

3 Press or again to exit the ATS status

interface.

Note: When there is only 1#ATS, it will perform the corresponding switch on/off action by pressing
Mains or Gen in manual mode.

4.9.2 AUTO CONTROL

In auto mode, ATS performs the auto control procedure.
a) Allow ATS to switch on at the same time and generate power.
Suitable for the large power genset and allow two ATS to be loaded at the same time.
When the two ATS need to be transferred from mains loaded to Gen loaded, 1#ATS will open
through mains supply firstly and transferring delay, then executes the Gen closing action, after the
1#ATS Gen closing end delays for 2s and executes 2#ATS Gen closing process.
When two ATS need to be transfered from Gen loaded to mains loaded, 2#ATS will open
through Gen firstly and transferring delay, then executes the mains supply closing action, after the
2#ATS Gen closing end delays for 2s and executes 1#ATS Gen closing process.
b) Allow ATS not to switch on at the same time and generate power.
Suitable for the small power genset and allow one ATS to be loaded at a time.
If mains is abnormal and the battery voltage is low, 1#ATS will transfer to Gen through mains
opening, transfer delay and Gen closing, 2#ATS Gen will not close; if mains is abnormal and room
temperature is high, when the battery charging time reaches the shortest charging time or the
current of power supply is less than the lower limit of load current, after 1#ATS Gen open (or
mains closing) for 2s, 2#ATS Gen closes. In other circumstances, it will act according to the ATS
switch on configuration of current start condition and take the priority of 1#ATS Gen close.

4.9.3 SWITCH SETTING DESCRIPTION

a) The input port is configured closing status auxiliary input.
If opening detection enables, the mains loaded will be transferred to Gen loaded, when
opening output reaches the setting time, opening is failure and waits to open, otherwise, the
opening will be finished. When closing outputs, if the closing detection time is due (Note 1),
closing is failure and waits to close, otherwise, the closing will be finished. If the transferring
failure warn enables, when closing fails or opening fails, it will send a warning signal.

HGM6120T Genset Controller User Manual Page 14 of 53

 If opening detection disables, when the opening output time reaches the setting time, it
means the opening is finished. When closing outputs, if the closing detection time is due (Note 1),
closing is failure and waits to close, otherwise, the closing will be finished. If the transferring
failure warn enables, when closing fails, it will send a warning signal.
b) The input port doesn’t be configured closing status auxiliary input.
The mains loaded is transferred to Gen loaded, after the opening delay and transferring
interval delay, Gen is closing. The Gen loaded is transferred to mains loaded, it is the same as the
above mentioned.
Note 1: For pulse signal, closing detection time is “Closing Time”; for continous closing signal,
closing detection time is “Closing Dectection Time”.
Note 2: In manual mode, the transferring failure warn is inactive.
Note 3: When using the no breakings, it should not enable the opening detection.
Note 4: When using the AC contactor, it is recommended to enable the opening detection.

5 PROTECTION

5.1 WARNINGS

When controller detects the warning signal, the genset only alarms but not to stop. The alarms are
displayed in LCD.
Table 7 – Controller Warning Alarms

No. Items Description

When the speed of genset is 0 and speed loss delay is 0, controller will
1 Loss Of Speed Signal
send warning alarm signal and it will be displayed on LCD.
When the current of genset is higher than threshold and setting over
2 Genset Over Current current delay is 0, controller will send warning alarm signal and it will be
displayed on LCD.
When genset cannot stop after the “stop delay” is over, controller will send
3 Fail To Stop
warning alarm signal and it will be displayed on LCD.
When the fuel level of genset is lower than threshold or low fuel level
4 Low Fuel Level warning is active, controller will send warning alarm signal and it will be
displayed on LCD.
During genset normal running process, when the voltage difference
between B+ and the charger D+ (WL) is above the Failed To Charge
5 Failed To Charge
voltage difference for 5s, the controller shall issue Failed To Charge
warning, while at the same time LCD displays Failed on Charge warning.
When the battery voltage of genset is lower than threshold, controller will
6 Battery Under Voltage
send warning alarm signal and it will be displayed on LCD.
When the battery voltage of genset is higher than threshold, controller will
7 Battery Over Voltage
send warning alarm signal and it will be displayed on LCD.
8 Low Coolant Level When low coolant level input is active, controller will send warning alarm

HGM6120T Genset Controller User Manual Page 15 of 53

No. Items Description
signal and it will be displayed on LCD.
When sensor hasn’t connected to corresponding port, controller will send
9 Temp. Sensor Open
warning alarm signal and it will be displayed on LCD.
Oil Pressure Sensor When sensor hasn’t connected to corresponding port, controller will send
10
Open warning alarm signal and it will be displayed on LCD.
Maintenance type is running time, when genset running time is longer
than maintenance time of user setting, or maintenance type is date, the
Maintenance Due
11 current date is longer than the set date and maintenance action is set as
Warning
warning, controller will send waring alarm signal and it will be displayed
on LCD.
When the water/cylinder temperature of genset is higher than threshold
and Enabled High Temp. Stop Inhibited or Input High Temp. Stop Inhibited
12 High Temp.
is active, controller will send warning alarm signal and it will be displayed
on LCD.
When the oil pressure of genset is less than threshold and Enabled Low
Oil Pressure Stop Inhibited or Input Low Oil Pressure Stop Inhibited is
13 Low Oil Pressure
active, controller will send warning alarm signal and it will be displayed on
LCD.
When external input is active, controller will send warning alarm signal
14 Input Warn
and it will be displayed on LCD.
When Failed To Charge input is active, controller will send warning alarm
15 Failed To Charge
signal and it will be displayed on LCD.
when the controller detects that the power value (power is positive) is
16 Over Power greater than the pre-set value and the action select “Warn”, it will initiate a
warning alarm.
If an error message is received from ECU via J1939, it will initiate a
17 ECU Warn
warning alarm.
GSM Communication When SGE-01-4G (4G Wi-Fi communication expand card) enables, and the
18
Failure GSM module is not be detected, it will initiate a warning alarm.
When the controller detects that the room temperature is higher than the
19 High Room Temp. Warn pre-set value (including the sensor open), controller will send a warning
alarm and it will be displayed on LCD.
When the controller detects that the sampling level of fuel level sensor is
Low Fuel Level Input
20 lower than the pre-set value or the low fuel level warn input is active,
Warn
controller will send a warning alarm and it will be displayed on LCD.
Low Battery Voltage When the controller detects the battery voltage is lower than the pre-set
21
Warn value, controller will send a warning alarm and it will displayed on LCD.

HGM6120T Genset Controller User Manual Page 16 of 53

No. Items Description
When the controller detects the access input is active, controller will send
22 Access Input Warn
a warning alarm and it will be displayed on LCD.
When the controller detects that 1#ATS open/close fails and the
1#ATS Transfer Failure
23 transferring failure warn enables, controller will send a warning alarm and
Warn
it will be displayed on LCD.
When the controller detects that 2#ATS open/close fails and the
2#ATS Transfer Failure
24 transferring failure warn enables, controller will send a warning alarm and
Warn
it will be displayed on LCD.
When the controller detects that the genset voltage is greater than the set
25 Gen Over Voltage Warn threshold value, controller will send a warning alarm and it will be
displayed on LCD.
When the controller detects that the genset voltage is less than the set
26 Gen Under Voltage Warn threshold value, controller will send a warning alarm and it will be
displayed on LCD.
When the controller detects that the genset frequency is greater than the
Gen Over Frequency
27 set threshold value, controller will send a warning alarm and it will be
Warn
displayed on LCD.
When the controller detects that the genset frequency is less than the set
Gen Under Frequency
28 threshold value, controller will send a warning alarm and it will be
Warn
displayed on LCD.
When the controller detects that the genset current is greater than the set
29 Gen Over Current Warn threshold value and the duration exceeds the delay value, controller will
send a warning alarm and it will be displayed on LCD.

5.2 SHUTDOWN ALARMS

When controller detects shutdown alarm, it will send signal to open switch and stop genset. The
alarms are displayed on LCD.
Table 8 – Shutdown Alarms

No. Items Description

When controller detects emergency stop signal, it will send a stop alarm
1 Emergency Stop
signal and it will be displayed on LCD.
When the temperature of water/cylinder is higher than set threshold,
2 High Temp. Shutdown
controller will send a stop alarm signal and it will be displayed on LCD.
Low Oil Pressure When oil pressure is lower than threshold, controller will send a stop
3
Shutdown alarm signal and it will be displayed on LCD.
When genset speed is higher than set threshold, controller will send a stop
4 Over Speed Shutdown
alarm signal and it will be displayed on LCD.

HGM6120T Genset Controller User Manual Page 17 of 53

No. Items Description
When genset speed is lower than set threshold, controller will send a stop
5 Under Speed Shutdown
alarm signal and it will be displayed on LCD.
Loss Of Speed Signal When rotate speed is 0 and delay is not 0, controller will send a stop alarm
6
Shutdown signal and it will be displayed on LCD.
Genset Over Voltage When genset voltage is higher than threshold, controller will send a stop
7
Shutdown alarm signal and it will be displayed on LCD.
Genset Under Voltage When genset voltage is under set threshold, controller will send a stop
8
Shutdown alarm signal and it will be displayed on LCD.
Genset Over Current When genset current is higher than set threshold and delay is not 0, it will
9
Shutdown send a stop alarm signal and it will be displayed on LCD.
Within set start times, if failed to start, controller will send a stop alarm
10 Failed To Start
signal and it will be displayed on LCD.
When genset frequency is higher than set threshold, controller will send a
11 Over Freq. Shutdown
stop alarm signal and it will be displayed on LCD.
When genset frequency is lower than set threshold, controller will send a
12 Under Freq. Shutdown
stop alarm signal and it will be displayed on LCD.
When genset frequency is 0, controller will send a stop alarm signal and it
13 Genset Failed
will be displayed on LCD.
When fuel level low input is active, controller will send a stop alarm signal
14 Low Fuel Level
and it will be displayed on LCD.
When genset coolant level low input is active, controller will send a stop
15 Low Coolant Level
alarm signal and it will be displayed on LCD.
When sensor hasn’t connected to corresponding port, controller will send
16 Temp. Sensor Open
shutdown alarm signal and it will be displayed on LCD.
When sensor hasn’t connected to corresponding port, controller will send
17 Oil Sensor Open
shutdown alarm signal and it will be displayed on LCD.
When genset running is longer than maintenance time of user setting, and
maintenance action is set as shutdown, controller send shutdown alarm
18 Maintenance shutdown
signal and it will be displayed on LCD. When maintenance action type is
set as “Not used”, maintenance alarm reset.
When external input is active, controller will send shutdown alarm signal
19 Input Shutdown
and it will be displayed on LCD.
If over power detection is enabled, when the controller detects that the
20 Over Power over power value (power is positive) has exceeded the pre-set value and
the action select “Shutdown”, it will initiate a shutdown alarm.
If an error message is received from ECU via J1939, it will initiate a
21 ECU Shutdown
shutdown alarm.

HGM6120T Genset Controller User Manual Page 18 of 53

No. Items Description
ECU Communication If the module does not detect the ECU data, it will initiate a shutdown
22
Fail alarm.
Over Current Fault When over current fault shutdown input is active, controller will send
23
Shutdown shutdown alarm signal and it will be displayed on LCD.
Over Speed Shutdown When over speed shutdown input is active, controller will send shutdown
24
Input Alarm alarm signal and it will be displayed on LCD.

Note: ECU warning and Shutdown alarm explains that check genset according to displayed alarm contents;

otherwise check engine user manual according to SPN alarm code for gaining information.

5.3 TRIP AND STOP ALARM

When controller detects trip and stop alarm, it will send signal to open Gen switch and stop genset
after high-speed cooling.
Table 9 – Trip and Stop Alarm

No. Warning Type Description

When controller detects that the genset current is over than the pre-set
shutdown value and the duration is over than the over current delay,
1 Gen Over Current
the action type of over current is set as trip and stop, controller will send
an alarm signal and it will displayed on LCD.

HGM6120T Genset Controller User Manual Page 19 of 53

6 CONNECTIONS

The back panel of HGM6120T is as below:

Fig.3 – Controller Rear Panel Drawing

Table 10 – Terminal Connection Description

No. Function Cable Size Description
2
1 Grounding 2.5mm Ground connection.
2
2 DC input B- 2.5mm Connected to negative of starter battery
Connected to positive of starter battery. If wire length is
3 DC input B+ 2.5mm 2 over 30m, better to double wires in parallel. Max. 20A
fuse is recommended.
2
4 Emergency Stop 2.5mm Connected to B+ via emergency stop button.
2
5 Fuel Relay Output 2.5mm B+ is supplied by 3 points, rated 16A
B+ is supplied by 3 points, rated 16A Connect to starter
6 Start Relay Output 2.5mm2
coil
2
7 Aux. Relay Output 1 1.5mm B+ is supplied by 2 points, rated 7A
8 Normal close output, 7 A rated.
9 Aux. Relay Output 2 1.5 mm2 Relay common port
10 Normal open output, 7 A rated.
11
Aux. Relay Output 3 2.5mm2
12 Relay normal open volt-free contact output.
13 16 A rated
Aux. Relay Output 4 2.5mm2
14
Connect to D+ (WL) terminal. If without, the terminal is
15 Charging Generator D+ Input 1.0mm2
not connected and hang up in the air.
16 Battery Voltage input VIN+ 1.0mm2 48V Battery positive.
17 Battery Voltage input VIN- 1.0mm2 48V Battery negative.
18 Generator U phase Voltage 1.0mm2 Connect to U phase output(2A fuse is recommended)

HGM6120T Genset Controller User Manual Page 20 of 53

No. Function Cable Size Description
Sensing Input
Generator V phase Voltage
19 1.0mm2 Connect to V phase output(2A fuse is recommended)
sensing Input
Generator W phase Voltage
20 1.0mm2 Connect to W phase output(2A fuse is recommended)
Sensing Input
21 Generator N2 Input 1.0mm2 Connect to generator N-wire
Mains R phase Voltage
22 1.0mm2 Connect to mains R phase(2A fuse is recommended)
Sensing Input
Mains S phase Voltage
23 1.0mm2 Connect to mains S phase (2A fuse is recommended)
Sensing Input
Mains T phase Voltage
24 1.0mm2 Connect to mains T phase (2A fuse is recommended)
Sensing Input
25 Mains N1 Input 1.0mm2 Connect to mains N-wire
26 Speed Sensor Input
Speed sensor input, controller Connect to speed sensor, shielding wire is
1.0mm2
27 internal has been connected to recommended.
battery negative
Connect to water /cylinder temp. resistance type
28 Temp. Sensor Input 1.0mm2
sensor
29 Oil Pressure Sensor Input 1.0mm2 Connect to oil pressure resistance type sensor.
30 Level Sensor Input 1.0mm2 Connect to liquid level resistance type sensor.
31 Configurable Input 1 1.0mm2 Ground connected is active (B-)
32 Configurable Input 2 1.0mm2 Ground connected is active (B-)
33 Configurable Input 3 1.0mm2 Ground connected is active (B-)
34 Configurable Input 4 1.0mm2 Ground connected is active (B-)
35 Configurable Input 5 1.0mm2 Ground connected is active (B-)
36 Sensor Common 1.0mm2 Sensor common port
37 CAN H 0.5mm2 Impedance-120Ω shielding wire is recommended, its
0.5mm2 single-end connect with ground (the controller without
38 CAN L CANBUS function doesn’t have this terminal).
39 Grounding 2.5mm2 Ground connection.
40 RS485+ 0.5mm2 Impedance-120Ω shielding wire is recommended, its
41 RS485 - 0.5mm2 single-end connect with ground.
42 CT A Phase Sensing Input 1.5mm2 Connect secondary coil, rated 5A
43 CT B Phase Sensing Input 1.5mm2 Connect secondary coil, rated 5A
44 CT C Phase Sensing Input 1.5mm2 Connect secondary coil, rated 5A
45 CT Common Port 1.5mm2 Refer to INSTALLATION description.

Note: USB ports in controller rear panel are programmable parameter ports; user can directly program via PC.

HGM6120T Genset Controller User Manual Page 21 of 53

7 PARAMETER RANGE AND DEFINITION

7.1 PARAMETER CONTENT AND RANGE TABLE

Table 11 – Parameter Content and Range

No. Items Range Default Description
1 Mains Normal Delay (0-3600)s 10 The delay from abnormal to normal or from
Mains Abnormal normal to abnormal. It used for ATS
2 (0-3600)s 5
Delay (automatic transfer switch) control.
When mains voltage is under the point, mains
under voltage active. When the value is 30,
3 Mains Under Voltage (30-60000)V 184
mains under voltage disabled. Return
difference is 10V.
When mains voltage is greater than the point,
mains over voltage active. When the point is
4 Mains Over Voltage (30-60000)V 276
60000V, mains over voltage disabled. Return
difference is 10V.
It’s the delay from mains open to generator
5 Transfer Delay (0-99.9)s 1.0 closed or from generator open to mains
closed.
Time from mains abnormal or remote start
6 Start Delay (0-3600)s 1
signal is active to start genset.
Time from mains normal or remote start
7 Stop Delay (0-3600)s 1
signal is inactive to genset stop.
When engine start failure, it’s the maximum
8 Start Times (1-10) times 3 cranking times. When setting crank times out,
controller send start fail signal.
Time of pre-powering heat plug before starter
9 Preheat Delay (0-300)s 0
is powered up.
10 Cranking Time (3-60)s 8 Time of starter power up each time.
The second waiting time before power up
11 Crank Rest Time (3-60)s 10
when engine start fail.
Alarm for low oil pressure, high temp, under
12 Safety On Time (1-60)s 10 speed, under frequency /voltage, Failed To
Charge are all inactive.
13 Start Idle Time (0-3600)s 0 Idle running time of genset when starting.
Warming time between genset switch on and
14 Warming Up Time (0-3600)s 10
high speed running.
15 Cooling Time (3-3600)s 10 Time for cooling before stopping.
16 Stop Idle Time (0-3600)s 0 Idle running time when genset stop.
Stop electromagnet’s power on time when
17 ETS Solenoid Hold (0-120)s 20
genset is stopping.

HGM6120T Genset Controller User Manual Page 22 of 53

 No. Items Range Default Description
If “ETS Solenoid Hold” set as 0, it is the time
from end of idle delay to gen-set at rest; if not
18 Fail to Stop Delay (0-120)s 0
0, it is from end of ETS solenoid delay to
gen-set at rest.
Mains’ or generator’s switch closing pulse
19 Switch Close Time (0.0-10.0)s 5.0
width, when it is 0, output is continuous.
Number of flywheel teeth, it can detect
20 Flywheel Teeth (10.0-300.0) 118
disconnection conditions and engine speed.
21 Gen Abnormal Delay (0-20.0)s 10.0 Over or under volt alarm delay
When genset voltage is over the point,
Gen Over Voltage generator over voltage is active. When the
22 (30-60000)V 264
shutdown point is 60000V, generator over voltage is
disabled.
When generator voltage is under the point,
Gen Under Voltage generator under voltage is active. When the
23 (30-60000)V 196
Shutdown point is 30V, generator under voltage is
disabled.
Gen Under Speed When the engine speed is under the point for
24 (0-6000)r/min 1200
shutdown 10s, shutdown alarm signal is sent out.
Gen Over Speed When the engine speed is over the point for
25 (0-6000)r/min 1710
Shutdown 2s, shutdown alarm signal is sent.
When generator frequency is lower than the
Gen Under Frequency
26 (0-75.0)Hz 45.0 point (not equal to 0) for 10s, shutdown alarm
Shutdown
signal is sent.
When generator’s frequency is over the point
Gen Over Frequency
27 (0-75.0)Hz 57.0 and continues for 2s, generator over
Shutdown
frequency is active.
When engine temperature sensor value is
over this point, it sends out high temp. alarm.
High Temperature When the value is 300, warning alarm won’t
28 (80-300)ºC 98
Stop be sent. (only suited for temperature sensor,
except for high temp. pressure alarm signal
inputted by programmable input port )
When engine oil pressure sensor value is
under this point, Low Oil Pressure alarm is
sending out. When the value is 0, warning
Low Oil Pressure
29 (0-400)kPa 103 alarm won’t be sent. (only suited for oil
Shutdown
pressure sensor, except for low oil pressure
alarm signal inputted by programmable input
port)
When fuel level sensor value under this point
Low Fuel Level
30 (0-100)% 10 and remains for 10s, genset send out warning
Warning Value
alarm, only warn but not shutdown.

HGM6120T Genset Controller User Manual Page 23 of 53

 No. Items Range Default Description
Loss Of Speed Signal When the delay setting as 0s, it only warn but
31 (0-20.0)s 5.0
Delay not shutdown.
During genset normal running, when B+ and
Charge Alternator charger D+ (WL) voltage difference is above
32 (0-30)V 6.0
Fail this value for 5s, the controller issues Failed
To Charge warning.
When generator battery voltage is over the
point and remains for 20s, battery over
33 Battery Over Voltage (12-40)V 33.0
voltage signal is active. it only warn but not
shutdown.
When generator battery voltage is under the
Battery Under point and remains for 20s, battery under
34 (4-30)V 8.0
Voltage voltage signal is active. it only warn but not
shutdown.
35 CT Ratio (5-6000)/5 500 Current transformer ratio.
Rated current of generator, used for
36 Full Load Rating (5-6000)A 500
calculating over load current.
Over Current When load current is over the point, the over
37 (50-130)% 120
Percentage current delay is initiated.
When load current is over the point, over
38 Over Current Delay (0-3600)s 30 current signal is sent. When the delay is 0,
only warn but not shutdown.
When the fuel level lower than the set value
39 Fuel Pump On (0-100)% 25
for 2s, send a signal to open fuel pump.
When the fuel level higher than the set value
40 Fuel Pump Off (0-100)% 80
for 2s, send a signal to close fuel pump.
Factory default: Energized to stop.
41 Relay Output 1 (0-26) 2
See Table 12
Factory default: Idle control.
42 Relay Output 2 (0-26) 3
See Table 12
Factory default: Gens closed.
43 Relay Output 3 (0-26) 5
See Table 12
Factory default: Mains closed.
44 Relay Output 4 (0-26) 6
See Table 12
Factory default: High temperature alarm.
45 Digital Input 1 (0-25) 1
See Table 13
46 Active Type (0-1) 0 Factory default: close
47 Delay (0-20.0)s 2.0
Factory default: Low oil pressure alarm.
48 Digital Input 2 (0-25) 2
See Table 13
49 Active Type (0-1) 0 Factory default: close
50 Delay (0-20.0)s 2.0

HGM6120T Genset Controller User Manual Page 24 of 53

 No. Items Range Default Description
Factory default: Remote start input.
51 Digital Input 3 (0-25) 10
See Table 13
52 Active Type (0-1) 0 Factory default: close
53 Delay (0-20.0)s 2.0
Factory default: Low fuel level warn.
54 Digital Input 4 (0-25) 11
See Table 13
55 Active Type (0-1) 0 Factory default: close
56 Delay (0-20.0)s 2.0
Factory default: Low coolant level warn.
57 Digital Input 5 (0-25) 12
See Table 13
58 Active Type (0-1) 0 Factory default: close
59 Delay (0-20.0)s 2.0
60 Power On Mode (0-2) 0 0: Stop Mode; 1: Manual Mode; 2: Auto Mode
61 Module Address (1-254) 1 The address of controller.
62 Password (0-9999) 0318 See Note 4
Conditions of disconnecting starter
(generator, magnetic pickup sensor, oil
Crank Disconnect
63 (0-6) 2 pressure), Each condition can be used alone
Condition
and simultaneously to separating the start
motor and genset as soon as possible.
Engine Speed of When engine speed is over this point, starter
64 (0-3000)r/min 360
Crank Disconnect will disconnect.
Frequency of Crank When generator frequency is over this point,
65 (0.0-30.0)Hz 14.0
Disconnect starter will disconnect.
Oil Pressure of Crank When engine oil pressure is over this point,
66 (0-400)kPa 200
Disconnect starter will disconnect.
High Temp. Stop Default: when temperature is too high, the
67 (0-1) 0
Inhibit genset will alarm and shutdown. Note 2
Low OP Inhibit Stop Default: when oil pressure is too low, the
68 (0-1) 0
Inhibit genset will alarm and shutdown. Note 3
0: 3P4W 1: 2P3W
69 AC System (0-3) 0
2: 1P2W 3: 3P3W
Temp. Sensor
70 (0-14) 8 SGX See Table 14
Curve Type
Pressure Sensor
71 (0-14) 8 SGX See Table 14
Curve Type
Fuel Level Sensor
72 (0-7) 3 SGD See Table 14
Curve Type
Number of magnetic poles, used for
73 Generator Poles (2-64) 4 calculating rotating speed of generator
without speed sensor.

HGM6120T Genset Controller User Manual Page 25 of 53

 No. Items Range Default Description
Temp. Sensor Open
74 (0-2) 1
Circuit Action 0: Not used; 1: Warning;
Oil Pressure Sensor 2: Shutdown
75 (0-2) 1
Open Circuit Action
When disconnect conditions include oil
pressure and engine oil pressure is higher
Disconnect Oil
76 (0-20.0)s 0.0 than disconnect oil pressure delay, the genset
Pressure Delay
is regarded as start successfully and starter
will disconnect.
77 Scheduled Run (0-1) 0 0:Disabled; 1:Enabled.
Circulate condition: monthly, weekly and daily
78 Scheduled Period (0-1) 0 can be selected.
Start time and duration can be set.
79 Auto Start Inhibited (0-1) 0 0:Disabled; 1:Enabled.
Circulate condition: monthly, weekly and daily
80 Scheduled Period (0-2) 0 can be selected.
Don’t start time and duration can be set.
0 Not used; 1 Warn; 2 Shutdown
When power is higher than preset value and
81 Over Power Action (0-2) 0 duration exceeds than delay, over power
warning is active. Return and delay value can
be set.
0:Disabled; 1:Enabled。
82 Start Interface (0-1) 0
Start interface delay can be set.
Maintenance Enter password interface of maintenance
83 (0-9999) 0
Password configuration.
84 Date/Time Set the date/time of controller.
It is the time of the genset fuel output during
85 Fuel Output Time (1-60)s 1
power on.
86 Manual Mode ATS (0) 0 0: Key Switch
It is the speed-up pulse output time, when the
87 Speed Raise Pulse (0-20.0)s 0.2
unit enters the high-speed warm-up.
It is the speed-drop pulse output time, when
88 Speed Drop Pulse (0-20.0)s 0.2
the unit enters the stop idling.
When fuel level of external level sensor falls
below the setting limit and lasts for 5s, low
Fuel Level Low
89 (0-100)% 5 fuel shutdown alarm will be initiated; if limit
Shutdown
value set as 0, low fuel shutdown alarm will
not be initiated.
90 ATS Open Time (1.0-60.0)s 3.0
0: Disabled; 1: Enabled.
91 Gen PT Ratio (0-1) 0
PT primary and PT secondary can be set.

HGM6120T Genset Controller User Manual Page 26 of 53

 No. Items Range Default Description
0: Disabled; 1: Enabled.
PT primary and PT secondary can be set.
92 Mains PT Ratio (0-1) 0
HGM6110N-4G is reserved and without this
settings.
0: Disabled; 1: Enabled.
Active Power When it is enabled, it is active power/rated
93 (0-1) 0
Loading Percentage power*100; when it is disabled, it is average
current of the 3 phases/rated current*100;
0 User-defined temperature sensor
1 User-defined pressure sensor
2 User-defined level sensor
User-defined Sensor
94 (0-2) 0 Choose sensor which need to be set, input
Curve Type
every point (8 points need to be input)
resistance and corresponding value(or
current, voltage) of curve.
95 Engine Type (0-39) 0 0: Conventional Genset
96 SPN Alarm Version (0-3) 0 SPN alarm version
Charger Voltage
97 (0-1) 0 0: Controller 1: ECU
Sampling Option
Speed Sampling
98 (0-1) 0 0: Controller 1: ECU
Option
Temperature
99 (0-1) 0 0: Controller 1: ECU
Sampling Option
Oil Pressure
100 (0-1) 0 0: Controller 1: ECU
Sampling Option
101 4G Setting (0-1) 1 0: Disable 1: Enable
0: IO TEYUN
102 Server Setting (0-2) 1 1: Cloud Monitoring Platform
3. Self-defined cloud monitoring platform
0: A-phase must be with power, B/C-phase
cannot loss of phase;
1: A-phase must be with power, B/C-phase
can loss of one phase;
Mains Power-on 2: A-phase must be with power, B/C-phase
103 (0-4) 3
Rules can loss of two phases;
3: A-phase can without power, A/B/C-phase
can loss of one phase;
4: A-phase can without power, A/B/C-phase
can loss of two phases;
104 Total Start Attempts
105 Total Running Time
106 Total Electric Energy

HGM6120T Genset Controller User Manual Page 27 of 53

 No. Items Range Default Description
When the Gen voltage is higher than this
value, it is considered as “Gen Voltage High”
Over Voltage Warn
107 (30-620)V 253 and sends a warning alarm. When set as
Threshold
620V, the high voltage warn signal is not
detected.
When the sampling voltage is lower than this
Under Voltage Warn value, it is considered as “Gen Voltage Low”
108 (30-620)V 193
Threshold and sends a warning alarm. When set as 30V,
the low voltage warn signal is not detected.
When the Gen frequency exceeds this value, it
Over Frequency Warn is considered as “Over Frequency” and sends
109 (0-75.0)Hz 55.0
Threshold a warning signal. When set as 0, the over
frequency warn signal is not detected.
When the Gen frequency is lower than this
value, it is considered as “Under Frequency”
Under Frequency
110 (0-75.0)Hz 42.0 and sends a warning signal. When set as 0,
Warn Threshold
the under frequency warn signal is not
detected.
Over Voltage Time from detecting the “Gen Over Voltage”
111 (0-60.0)s 10.0
Shutdown Delay to shutdown.
Under Voltage Time from detecting the “Gen Under Voltage”
112 (0-60.0)s 10.0
Shutdown Delay to shutdown.
Over Frequency Time from detecting the “Gen Over
113 (0-60.0)s 2.0
Shutdown Delay Frequency” to shutdown.
Under Frequency Time from detecting the “Gen Under
114 (0-60.0)s 10.0
Shutdown Delay Frequency” to shutdown.
Transfer Failure 0: Disable;
115 (0-1) 0
Warn 1: Enable.
0: Disable;
116 Opening Detection (0-1) 0
1: Enable.
ECU Speed
The speed will increase or decrease 5r/min
117 Regulation Step (1-150) 5
when the input port is active.
Length
Battery Voltage The voltage when battery charging is
118 (0-100.0)V 58.0
Upper Limit finished.
The threshold of battery under voltage. When
Battery Voltage
119 (0-100.0)V 45.0 the battery voltage is lower than this value,
Lower Limit
the generator is allowed to start.
Battery Charging The longest charging time that the battery
120 (1-6000)Min 720
Completion Time pack allows for a single time.
When the charging time is longer than this
Mini Battery Charging
121 (0-360)Min 30 value, if the room temperature is high, it will
Time
control the air conditioner to open.

HGM6120T Genset Controller User Manual Page 28 of 53

 No. Items Range Default Description
When the load current of the switch power is
Load Current Lower less than this value and the battery voltage is
122 (0-100)% 15
Limit higher than the upper limit value, the
generator is allowed to stop.
The unit is in normal running and ATS1 is Gen
Load Current closing, while ATS2 is not Gen closing, if the
123 (10-3600)s 30
Detection Delay load current is less than the set lower limit
value, the delay begins.
Room Temp. Upper The generator will start if the room
124 (15-55)℃ 28
Limit temperature is higher than this value.
Due to the high room temperature, the
Room Temp. Lower
125 (15-55)℃ 22 generator will stop if the temperature is lower
Limit
than this value after the generator starting.
0: Voltage is higher than upper limit and
current is less than the lower limit;
1: Voltage is higher than the upper limit;
126 Shutdown Conditions (0-3) 0
2: Current is less than the lower limit;
3: Battery is higher than the upper limit or the
current is less than lower limit.
Note 1: if select high temperature inhibit, or set programmable input as High Temperature Inhibit (this input is active),
when temperature is higher than pre-setting threshold, controller sends warning signal only and not shutdown.
Note 2: if select low oil pressure inhibit, or set programmable input as Low Oil Pressure Inhibit (this input is active),
when low oil pressure is lower than pre-setting threshold, controller sends warning signal only and not shutdown.
Note 3: If default password (0318) isn’t changed, it doesn’t need to input when configuring parameters via PC
software; if the password is changed for the first time via PC software, it need to input password in password window.
Note 4: Between input correct password and LCD back light haven’t got dark, input parameter numbers can enter
parameter setting interface when enters “Password Input” again.
Note 5: In teeth configuration interface, if being in teeth configuration status and frequency is larger than 20Hz, press
start key for auto calculating teeth numbers and press confirm key for changing teeth numbers.

7.2 PROGRAMMABLE OUTPUT 1-4 TABLE

Table 12– Definition Content of Programmable Output 1-4

No. Items Description
0 Not Used Output is disabled when this item is selected.
Including all shutdown alarm and warning alarm. When a warning
1 Common Alarm alarm occurs, the alarm won’t self-lock; When a shutdown alarm
occurs, the alarm will self-lock until alarm is reset.
Used for the genset with stop solenoid. Pick-up when idle speed is
2 Energize to Stop
over while disconnect when ETS delay is over.
Used for the genset with idle speed. Pick-up when crank while
3 Idle Control disconnect when enter into warming up. Pick-up when stop idle
while disconnect when genset stop completely.
4 Preheat Control Close before started and disconnect before powered on.
5 Reserved

HGM6120T Genset Controller User Manual Page 29 of 53

No. Items Description
6 Reserved
7 Reserved
Pick-up when enter into warming up time. Disconnect when raise
8 Speed Rise Relay
speed auxiliary input active.
Pick-up when enter into stop idle or ETS solenoid stop (shutdown
9 Speed Drop Relay
alarm). Disconnect when droop speed auxiliary input active.
Output when genset is in normal running, disconnect when
10 Run Output
rotating speed is lower than engine speed after fired.
Pick-up when the fuel level lower than the open threshold or low
11 Fuel Pump Control fuel level warning is active; disconnect when the fuel level over the
close threshold and the low fuel level warning input is disabled.
Output when it enters into warming up time, and disconnect after
12 High Speed Control
cooling.
13 Auto Mode The controller is in Auto Mode.
14 Trip and Stop Output when shutdown alarm occurs and open when alarm resets.
When shutdown alarm and warn alarm, audible alarm is set as
15 Audible Alarm 300s. In audible alarm output duration, when panel any key or
“alarm mute” input is active, it can remove the alarm.
16 Heater Control It is controlled by cooler of temperature sensor’s limited threshold.
Action when genset is starting and disconnect when stop is
17 Fuel On
completed.
18 Start Output Genset output in start output status and open in other status.
19 ECU Stop Used for ECU engine and control its stop.
20 ECU Power Supply Used for ECU engine and control its power.
21 ECU Warning Indicate ECU sends a warning signal.
22 ECU Shutdown Indicate ECU sends a shutdown signal.
23 ECU Communication Failure Indicate controller not communicates with ECU.
Raising speed time is output while the unit entering into hi-speed
24 Speed Raise Pulse
warming up.
Dropping speed time is output while the unit entering into stop
25 Speed Drop Pulse
idling.
This function only suits for engine type Yuchai-LMB. When unit is
standby, pump control output per 30 minutes. If oil pressure is
26 Oil Pump Control above 100kPa or output delay is more than 1minute, it will stop
output; if unit is in re-heating state, oil pump control will always
output.
27 Pre-supplied Fuel Output Outputs 3s before fuel output.
Suitable for EFI engine. Ignition switch and ECU power supply are
not allowed to supply power at the same time. The normal
28 ECU Key Switch
sequence is that the ECU power supply is supplied first, and the
ignition switch delays for 3s.

HGM6120T Genset Controller User Manual Page 30 of 53

No. Items Description
Can control mains switch take load. When close time is set as 0, it
29 1#ATS
is continuous closing.
Can control Gen switch take load. When close time is set as 0, it is
30 1#ATS
continuous closing.
Can control mains switch take load. When close time is set as 0, it
31 2#ATS
is continuous closing.
Can control Gen switch take load. When close time is set as 0, it is
32 2#ATS
continuous closing.
Control output according to the upper/lower limit of room
33 Fan Control
temperature.
Alarm when the room temperature reaches the higher limit
34 High Room Temperature
warning value.
35 Mains Abnormal Act when mains is over/under voltage.
Act when genset starts, disconnect after genset stops and “louver
36 Louver Control
open hold time” delays.
Remote Control Open Door Remotely Control this output port by Modbus-RTU protocol. The
37
Output output time is “remote control open door output time”.
38 ATS1 Open Control switch unload.
39 ATS2 Open Control switch unload.
40 Start Delay Output Active when start delay outputs.

7.3 PROGRAMMABLE INPUT 1-5 TABLE

Table 13 - Definition Content of Programmable Input 1-5 (Active When Connect To Ground (B-)
No. Items Description
0 Not Used
1 High Temperature Shutdown If the signal is active after safety run on delay over, genset will
2 Low Oil Pressure Shutdown immediately alarm to shutdown.
3 Warn Input Only warning, not shutdown.
If the signal is active, genset will immediately alarm to
4 Shutdown Input
shutdown.
During engine running and the input is active, if high
temperature occurs, controller will stop after high speed
5 WTH STOP by Cool
cooling; when the input is disabled, controller will stop
immediately.
6 Reserved
7 Reserved
When it is active, high oil temperature stop is inhibited.
8 Inhibit WTH STOP
See Note 2 of Parameter Configuration for more information.
When it is active, low oil pressure stop is inhibited.
9 Inhibit OPL STOP
See Note 2 of Parameter Configuration for more information.
10 Reserved

HGM6120T Genset Controller User Manual Page 31 of 53

 No. Items Description
11 Fuel Level Warning Connected to sensor digital input. The controller sends an
12 Coolant Level Warning warning alarm signal when active.
13 Fuel Level Shutdown Connected to sensor digital input. The controller sends an
14 Coolant Level Shutdown shutdown alarm signal when active.
In Auto Mode, when the input is active, no matter mains
normal or not, genset won’t start. If genset is in normal
15 Inhibit Start Auto running, stop process won’t be executed. When input is
disabled, genset will automatically start or stop judging by
mains normal or not.
16 Reserved
17 Charge Alt Fail IN Connected with charger “Failed to charge”.

All keys in panel is inactive except and there

18 Panel Lock
is in the left of fifth row in LCD when input is active.
19 Alarm Mute Can prohibit “Audible Alarm” output when input is active.
In this mode, under voltage, under frequency and under speed
20 Idle Control Mode
are not protected.
It is used for J1939 engine with CANBUS port, when input is
21 60 Hz Select
active, frequency is 60Hz.
If engine type is common J1939, when input is active, engine
22 Raise Speed Pulse
target speed will increase 5RPM.
If engine type is common J1939, when input is active, engine
23 Drop Speed Pulse
target speed will decrease 5RPM.
24 IDMT Fault Shutdown When input is active, controller will initiate shutdown alarm.
25 Mechanical Over Speed When input is active, controller will initiate shutdown alarm.
When input is active, controller will prompt access input
26 Access Input
warning.
27 Mains Abnormal Input To simulate mains is abnormal.
28 Mains Normal Input To simulate mains is normal.
It is considered as battery under voltage when input is active.
29 Battery Under Voltage Input If start condition is configured, the genset will be started in
auto mode.
30 1#ATS Gen Close Input Connected to the auxiliary point on 1#ATS Gen loaded switch.
Connected to the auxiliary point on 1#ATS mains loaded
31 1#ATS Mains Close Input
switch.
32 2#ATS Gen Close Input Connected to the auxiliary point on 2#ATS Gen loaded switch.
Connected to the auxiliary point on 2#ATS mains loaded
33 2#ATS Mains Close Input
switch.
In auto mode, when the input is active, the genset can be
started automatically and will take load after normal running.
34 Remote Start Input On Load
When input is inactive, the genset will be stopped
automatically.

HGM6120T Genset Controller User Manual Page 32 of 53

 No. Items Description
In auto mode, when the input is active, the genset can be
started automatically and will off-load after normal running.
35 Remote Start Input Off-load
When input is inactive, the genset will be stopped
automatically.

7.4 SENSOR SELECTION

Table 14 – Sensor Selection

No. Items Content Description
0 Not used
1 User Configured (Resistance Type)
2 VDO
3 SGH
4SGD
5 CURTIS
6 DATCON Defined input resistance range is
Temperature
1 7 VOLVO-EC 0Ω~6000Ω, factory default is SGX
Sensor
8 SGX sensor.
9 User Configured (4-20mA)
10 User Configured (0-5V)
11 Digital Closed
12 Digital Open
13 Reserved
14 Reserved
0 Not used
1 User Configured (Resistance Type)
2 VDO 10Bar
3 SGH
4 SGD
5 CURTIS
Pressure 6 DATCON 10Bar Defined input resistance range is
2 Sensor (Room 7 VOLVO-EC 0Ω~6000Ω, factory default is SGX
Temperature) 8 SGX sensor.
9 User Configured (4-20mA)
10 User Configured (0-5V)
11 Digital Closed
12 Digital Open
13 VDO 5Bar
14 Reserved
0 Not used
Defined input resistance range is
Fuel Level 1 User Configured (Resistance Type)
3 0Ω~6000Ω, factory default is SGD
Sensor 2 SGH
sensor.
3 SGD

HGM6120T Genset Controller User Manual Page 33 of 53

 No. Items Content Description
4 User Configured (4-20mA)
5 User Configured (0-5V)
6 Digital Closed
7 Digital Open
Note: it needs special instructions for ordering when the genset use 4-20mA or 0-5V sensors.

7.5 CONDITIONS OF CRANK DISCONNECT

Table 15 – Crank Disconnect Conditions

No. Content
0 Speed
1 Frequency
2 Speed + Frequency
3 Speed + Oil pressure
4 Frequency + Oil pressure
5 Speed + Frequency + Oil pressure
6 Oil pressure
1) There are 3 kinds of crank disconnect conditions. Speed, Generator frequency and Oil pressure can
be used alone. Oil pressure is used with speed and the generator frequency together is
recommended, in order to make the starter and the engine disconnect as soon as possible.
2) Speed is the signal measured by magnetic sensor, which is installed in the engine for testing
flywheel teeth.
3) When choosing speed, ensure the number of flywheel teeth is same as the pre-set, otherwise over
or under speed shutdown may appear.
4) If generator has no magnetic pickup sensor, don't choose speed item; otherwise Fail to Start or
Loss of Speed Signal shutdown will occur.
5) If the generator has no oil pressure sensor, don't choose corresponding item.
6) If generator frequency has not been selected, controller will not measure and display the relative
parameters (can be applied to the pump set); if speed has not been selected, the rotating speed will
be calculated by the generating AC signal.

HGM6120T Genset Controller User Manual Page 34 of 53

8 4G SETTING

Table 16 – 4G Setting
4G Setting
1 4G Enable (0-1) 1 0：Disable；1：Enable
2 SMS Enable (0-1) 0 0：Disable；1：Enable
There should be region or country area code
3 Phone Number Up to 20 for the set number, for China,
8613666666666.
4 GPRS Enable (0-1) 1 0：Disable；1：Enable
5 GPS Enable (0-1) 1 0：Disable；1：Enable
6 Longitude (-180-180)° 113.33 When GPS is disabled, the
7 latitude (-90-90)° 34.48 monitoring module GPS and
altitude can be input.
8 Altitude (-9999.9-9999.9)m 100

Cloud Service Setting

1 Site Name 20 Chinese characters, 40 letters or 40 numbers.
2 Server URL www.smartgencloudplus.com The default port is 21318.
3 Server Port (0-65535) 91
4 Module Password 123456 16 characters.

9 SMS ALARM AND REMOTE CONTROL

9.1 SMS ALARM

When controller detects alarm, it will take initiative to send message to the set phone number.
NOTE: All the shutdown alarm will take initiative to send message to the set phone number, warning
alarm will selectively send message to the set phone number according to the user setting.

HGM6120T Genset Controller User Manual Page 35 of 53

9.2 SMS REMOTE CONTROL

The controller will execute corresponding actions and reply the corresponding the execution
information when it received the SMS message sent by users. The controller only can execute the SMS
message orders set by itself. The specific SMS message is shown as follows:
Table 17 – SMS Message Order List
No. SMS Command SMS Reply Information Description
When genset stop
GENSET ALARM
alarms.
SYSTEM IN STOP MODE In stop mode, at rest
GENSET AT REST mode.
SYSTEM IN MANUAL MODE In manual mode, at rest
GENSET AT REST mode.
SYSTEM IN AUTO MODE In auto mode, at rest Obtain the
1 SMS GENSET GENSET AT REST status. genset status
SYSTEM IN STOP MODE In stop mode, the start
GENSET IS RUNNING status.
SYSTEM IN MANUAL MODE In manual mode, the
GENSET IS RUNNING start status.
SYSTEM IN AUTO MODE In auto mode, the start
GENSET IS RUNNING status.
When genset stop
GENSET ALARM
alarms.
Start is disabled in stop
STOP MODE NOT START
mode.
2 SMS START Start genset
Start enables in manual
SMS START OK
mode.
Start is disabled in auto
AUTO MODE NOT START
mode.
3 SMS STOP MODE SMS STOP OK Set to stop mode.
SMS MANUAL
4 SMS MANUAL MODE OK Set to manual mode.
MODE
5 SMS AUTO MODE SMS AUTO MODE OK Set to auto mode.
The replay content can be To obtain the genset details.
6 SMS DETAIL
set by PC.
NOTE: When send a command, the information should be as the table content, and all the letters should be
uppercase.
NOTE: The detailed contents of SMS DETAIL reply include: working mode, Mains voltage, Gen voltage, load current,
Mains frequency, Gen frequency, active power, apparent power, power factor, battery voltage, D+ voltage, water
temperature, oil pressure, oil level, speed, accumulative running time, unit status and alarm status.

HGM6120T Genset Controller User Manual Page 36 of 53

10 PARAMETER SETTING

After controller powered on, press to enter into the parameters setting menu:
1) Parameters Setting
2) Information
3) Language
4) Event Log
5) Maintenance Setting
6) ECU DM2

10.1 PARAMETERS SETTING

“0318” can set all items in table 11 during inputting password. When default password has been
changed, it needs to input the same password with controller for parameter setting via PC software.
If more parameter items need to be set or password is forgot, such as voltage and current
calibration, please contact with the factory.
Notes:
1) Please modify the parameters in standby mode (crank conditions, auxiliary input and output
configuration, multi delays, etc.) otherwise, shutdown alarm or other abnormal conditions may
appear.
2) The over-voltage threshold must be greater than the under voltage threshold; otherwise
over-voltage and under voltage will occur at the same time.
3) The over-speed threshold must be greater than under speed threshold, otherwise over speed and
under speed will occur at the same time.
4) Set frequency value (after crank disconnect) as low as possible, in order to disconnect starter
quickly.
5) Programmable input 1-5 cannot be set as the same items, otherwise it cannot realize correct
function; programmable output 1-4 can be set as the same item.
6) If need to shut down after cooling, please set any input as “stop after cooling “, then connect this
input to ground; or set high temperature stop action as “cooling stop”

10.2 CONTROLLER INFORMATION

1) LCD will display some information of controller, such as software version, issue date.

Note: Pressing will display the status of digital inputs and outputs.

2) Language

User may select display language as Chinese and English.

3) LCD contrast ratio adjustment

Press and (or and ) and adjust LCD contrast ratio, which shall make the LCD

characters clearer. Adjustment range is 0-9.

HGM6120T Genset Controller User Manual Page 37 of 53

11 SENSOR SETTING

— When choosing sensor, standard of sensor curve will be needed. If temperature sensor is set as
SGH (120ºC resistor type), sensor curve should be SGH (120ºC resistor type); If it is set as SGD
(120ºC resistor type), sensor curve should be SGD curve.
— If there is difference between standard sensor curve and chosen sensor curve, select “defined
sensor”, and then input defined sensor curve.
— When sensor curve is inputted, X value (resistance) must be in accordance with the order of higher
to lower, otherwise errors will occur.
— When sensor is selected as “Not used”, temperature, pressure and fuel level will be display as” - - -”
in LCD.
— If there is no pressure sensor, but only has low pressure alarm switch, then you must set pressure
sensor as “Not used”, otherwise oil pressure low alarm shutdown may appear.
— Can set several points of forehand or backmost as the same ordinate, as the following picture:

Fig.3 Sensor Curve Diagram

Table 18 - Conventional pressure unit conversion table

1N/m2 (pa) 1kgf/cm2 1bar (1b/in2) psi
－ － －
1Pa 1 1.02x10 5 1x10 5 1.45x10 4
1kgf/cm2 9.8x104 1 0.98 14.2
1bar 1x105 1.02 1 14.5
－ －
1psi 6.89x103 7.03x10 2 6.89x10 2 1

HGM6120T Genset Controller User Manual Page 38 of 53

12 COMMISSIONING

Before operation, the following checking should be carried out:

— Check and ensure all the connections are correct and wires diameter is suitable.
— Ensure that the controller DC power has fuse; battery positive and negative have correctly
connected.
— Emergence stop input must be connected to positive of starting battery via normally close contact
of emergency stop.
— Take proper actions to prevent engine to disconnect crank (e. g. Remove the connections of fuel
value). If checking is OK, connect start battery, select Manual Mode, controller will execute the
program.
— Set controller as Manual Mode, press “start” button to start genset. If failed within the setting
crank times, controller will send “Failed to Start” signal; then press “stop” to reset controller.
— Recover actions of preventing engine to disconnect crank (e. g. Connect wire of fuel value), press
“start” button again, genset will start. If everything goes well, genset will normal run after idle
running (if configured). During this period, watch for engine’s running situations and voltage and
frequency of alternator. If there is abnormal, stop genset and check all connections according to
this manual.
— Select the Auto Mode from front panel, connect to mains signal. After the mains normal delay,
controller will transfer ATS (if configured) into mains load. After cooling, controller will stop genset
and into standby state until mains abnormal again.
— When mains abnormal again, genset will start automatically and into normal running, send signal
to make gens close, transfer ATS and make genset take load. If it not likes this, please check
connections of ATS according to this manual.
— If there are any other questions, please contact SmartGen’s service.

HGM6120T Genset Controller User Manual Page 39 of 53

13 TYPICAL APPLICATION

Fig.4 - HGM6120T Typical Application Diagram

Fig.5 – Single Phase 2 Wire Diagram

HGM6120T Genset Controller User Manual Page 40 of 53

 Fig.6 – 2 Phase 3 Wire Diagram

Note: Recommend that the output of crank and Fuel expand high capacity relay.

HGM6120T Genset Controller User Manual Page 41 of 53

14 INSTALLATION

14.1 ANTENNA AND SIM CARD INSTALLATION

14.1.1 4G ANTENNA PORT

Connect 4G antenna to the 4G port of the controller.
Antenna port: 50Ω/SMA socket
14.1.2 GPS ANTENNA PORT
Enable GPS function, connect GPS antenna to the GPS port of controller.
NOTE: GPS antenna should be placed outdoors, otherwise the position is inaccurate or the position
cannot be obtained.
50Ω/SMA socket, active antenna.

Fig. 7 – HGM6120T Antenna Connection Diagram

14.1.3 SIM CARD INSTALLATION
Insert the 4G SIM card, it will connect to the server via Wi-Fi mobile network.
Note: This module supports Netcom 4G Wi-Fi network (the SMS function does not support Telecom 4G card. Standard
SIM card (Size:25mm×15mm);

The controller displays , indicating that the SIM card has not been inserted or the SIM card has poor contact.

14.2 FIXING CLIPS (TORQUE)

The module is held into the panel fascia using the supplied fixing clips.
— Withdraw the fixing clip screw (turn anticlockwise) until it reaches proper position.
— Pull the fixing clip backwards (towards the back of the module) ensuring four clips are inside their
allotted slots.
— Turn the fixing clip screws clockwise until they make contact with the panel.
— Care should be taken not to over tighten the screws of fixing clips.
— Torque: 2.75kgf*cm(0.27N*m)

HGM6120T Genset Controller User Manual Page 42 of 53

14.3 OVERALL DIMENSION AND PANEL CUTOUT

Unit: mm

Cutout
寸
Fig.8 – Case and Overall Dimensions （Unit: mm）
HGM6120T controller can be applicable to (8~35) VDC battery voltage. Battery negative must
be reliably connected to engine shell. The connection between controller power and battery should
not be less than 2.5mm2. If a float charger is fitted, please connect output line of the charger with
battery directly, and then connect battery positive and negative to power input of controller
separately, in case that charger will interfere with the normal running of controller.
1) Speed Sensor Input
Speed sensor is installed in the engine for testing flywheel teeth. The connection with
controller uses 2-core screen, shield layer should be connected to terminal 27 of controller and the
other end vacant. The other two signal lines are respectively connected to terminal 26 and terminal
27. At full speed, output voltage range is (1~24) VAC (RMS), 12VAC is recommended (rated speed).
During installing, make the speed sensor contact the flywheel firstly, then pour out 1/3 laps, finally
lock nut on the sensor.
2) Output And Expansion Relay
All the outputs of controller are relay output. If need to expand relay, please add freewheeling
diode in both ends of relay coil (when expansion relay coil links DC), or add RC loop (when
expansion relay coil links AC), in case controller or other equipment are interfered.
3) AC Input
HGM6120T controller must externally connect to current transformer; CT secondary current
must be 5A. Besides, the phase of CT and input voltage must be correct, or the sampling current
and active power may be incorrect.
Notes: a. Icom must connect to battery cathode of the controller.
b. When there is load current, open circuit is inhibited in the CT secondary side.
5) Dielectric Strength Test
When the controller has been installed in the control panel, during the test please disconnect
all the terminals, in case high voltage damages the controller.

HGM6120T Genset Controller User Manual Page 43 of 53

15 CONNECTIONS OF CONTROLLER WITH J1939 ENGINE

15.1 CUMMINS ISB/ISBE

Table19 – Connector B
Terminals of controller Connector B Remark
Set configurable output 1 as “Fuel Relay
Programmable output port 1 39
Output”
Start relay output - Connect with starter coil directly
Expand 30A relay,
battery voltage of ECU power
Programmable output port 2
01,07,12,13 is supplied Set configurable output 2 as “ECU power”
by relay.
Table 20 – 9 Pins Connector
Terminals of controller 9 pins connector Remark
CAN communication shielding line(connect
CAN_SCR SAE J1939 shield
to ECU terminal only)
CAN(H) SAE J1939 signal Using impedance 120Ω connecting line.
CAN(L) SAE J1939 return Using impedance 120Ω connecting line.
Engine type: Cummins ISB

15.2 CUMMINS QSL9

Suitable for CM850 engine control mode

Table 21 – 50 Pins Connector
Terminals of controller 50 pins connector Remark
Set configurable output 1 as “Fuel Relay
Programmable output port 1 39
Output”
Start relay output - Connect to starter coil directly
Table 22 – 9 Pins Connector
Terminals of controller 9 pins connector Remark
CAN communication shielding line(connect
CAN_SCR SAE J1939 shield-E
to ECU terminal only)
CAN(H) SAE J1939 signal-C Using impedance 120Ω connecting line
CAN(L) SAE J1939 return-D Using impedance 120Ω connecting line
Engine type: Cummins-CM850

HGM6120T Genset Controller User Manual Page 44 of 53

15.3 CUMMINS QSM11 (IMPORT)

It is suitable for CM570 engine control mode. Engine type is QSM11 G1, QSM11 G2.
Table 23 – C1 Connector
Terminals of controller C1 connector Remark
Set configurable output 1 as “Fuel Relay
Output”. Outside expand relay, when fuel
Programmable output1 5&8
output, making make port 5 and port 8 of C1
be connected
Start relay output - Connect to starter coil directly
Table 24 – 3 Pins Data Link Connector
Terminals of controller 3 pins data link Remark
connector
CAN communication shielding line(connect
CAN_SCR C
to ECU terminal only)
CAN(H) A Using impedance 120Ω connecting line
CAN(L) B Using impedance 120Ω connecting line
Engine type: Cummins ISB

15.4 CUMMINS QSX15-CM570

It is suitable for CM570 engine control module. Engine type is QSX15.

Table 25 – 50 Pins Connector
Terminals of controller 50 pins connector Remark
Oil spout switch; Set configurable output 1
Programmable output1 38
as “Fuel Relay Output”.
Start relay output - Connect to starter coil directly
Table 26 – 9 Pins Connector
Terminals of controller 9 pins connector Remark
CAN communication shielding line(connect
CAN_SCR SAE J1939 shield-E
to ECU terminal only)
CAN(H) SAE J1939 signal-C Using impedance 120Ω connecting line
CAN(L) SAE J1939 return-D Using impedance 120Ω connecting line
Engine type: Cummins QSX15-CM570

HGM6120T Genset Controller User Manual Page 45 of 53

15.5 CUMMINS GCS-MODBUS

It is suitable for GCS engine control module. Use RS485-MODBUS to read information of engine.
Engine types are QSX15, QST30, QSK23 /45/60/78 and so on.
Table 27 – D-SUB Connector 6
Terminals of controller D-SUB connector 06 Remark
Set configurable output 1 as “Fuel Relay
Output”. Outside expand relay, when fuel
Programmable output1 5&8
output, connect the port 05 of connector 6
and port 08.
Start relay output - Connect to starter coil directly
Table 28 – D-SUB Connector 06
Terminals of controller D-SUB connector 06 Remark
CAN communication shielding line(connect
RS485 GND 20
to ECU terminal only)
RS485+ 21 Using impedance 120Ω connecting line
RS485- 18 Using impedance 120Ω connecting line
Engine type: Cummins QSK-MODBUS, Cummins QST-MODBUS, Cummins QSX-MODBUS

15.6 CUMMINS QSM11

Table 29 – Engine OEM Connector

Terminals of controller OEM connector of engine Remark
Set configurable output 1 as “Fuel Relay
Programmable output1 38
Output”.
Start relay output - Connect with starter coil directly
CAN_SCR - CAN communication shielding line(connect
with controller’s this terminal only)
CAN(H) 46 Using impedance 120Ω connecting line
CAN(L) 37 Using impedance 120Ω connecting line
Engine type: common J1939

15.7 CUMMINS QSZ13

Table 30 – Engine OEM Connector

Terminals of controller OEM connector of engine Remark
Programmable output1 45
Start relay output - Connect to starter coil directly
Programmable output 2 16&41 Setting to idle speed control, normally
open output. Making 16 connect to 41
during high-speed running of controller
via external expansion relay.
Programmable output 3 19&41 Setting to pulse raise speed control,
normally open output. Making 19

HGM6120T Genset Controller User Manual Page 46 of 53

 Terminals of controller OEM connector of engine Remark
connect with 41 for 0.1s during
high-speed warming of controller via
external expansion relay.
CAN_SCR - CAN communication shielding line.
CAN(H) 1 Using impedance 120Ω connecting line
CAN(L) 21 Using impedance 120Ω connecting line
Engine type: Common J1939

15.8 DETROIT DIESEL DDEC III / IV

Table 31 – Engine CAN Connector

Terminals of controller CAN port of engine Remark
Expand 30A relay, battery Set configurable output 1 as “Fuel Relay
Programmable output1 voltage is supplied by Output”.
relay.
Start relay output - Connect to starter coil directly
CAN GND - CAN communication shielding line
CAN(H) CAN(H) Using impedance 120Ω connecting line
CAN(L) CAN(L) Using impedance 120Ω connecting line
Engine type: J1939 common used

15.9 DEUTZ EMR2

Table 32 – F Connector
Terminals of controller F connector Remark
Expand 30A relay, battery Set configurable output 1 as “Fuel Relay
Programmable output1 voltage of 14 is supplied Output”.
by relay. Fuse is 16A.
Start relay output - Connect to starter coil directly
- 1 Connect to battery negative pole
CAN_SCR - CAN communication shielding line
CAN(H) 12 Using impedance 120Ω connecting line
CAN(L) 13 Using impedance 120Ω connecting line
Engine type: VolvoEDC4

HGM6120T Genset Controller User Manual Page 47 of 53

15.10 JOHN DEERE

Table 33 – 21 Pins Connector

Terminals of controller 21 pins connector Remark
Programmable output1 G,J Set configurable output 1 as “Fuel Relay
Output”.
Start relay output D
CAN GND - CAN communication shielding line
CAN(H) V Using impedance 120Ω connecting line
CAN(L) U Using impedance 120Ω connecting line
Engine type: John Deere

15.11 MTU MDEC

Suitable for MTU engines, 2000 series, 4000series

Table 34 X1 Connector
Terminals of controller X1 connector Remark
Programmable output1 BE1 Set configurable output 1 as “Fuel Relay
Output”.
Start relay output BE9
CAN communication shielding line(connect
CAN GND E
to one terminal only)
CAN(H) G Using impedance 120Ω connecting line
CAN(L) F Using impedance 120Ω connecting line
Engine type: MTU-MDEC-303

15.12 MTU ADEC(SMART MODULE)

It is suitable for MTU engine with ADEC (ECU8) and SMART module.
Table 35 – ADEC (X1 port)
Terminals of controller ADEC (X1port) Remark
Programmable output1 X1 10 Set configurable output 1 as “Fuel Relay
Output”.
X1 Terminal 9 Connected to negative of
battery
Start relay output X1 34 X1 Terminal 33 Connected to negative of
battery
Table 36 - SMART (X4 port)
Terminals of controller SMART (X4 port) Remark
CAN_SCR X4 3 CAN communication shielding line
CAN(H) X4 1 Using impedance 120Ω connecting line
CAN(L) X4 2 Using impedance 120Ω connecting line
Engine type: MTU-ADEC

HGM6120T Genset Controller User Manual Page 48 of 53

15.13 MTU ADEC(SAM MODULE)

It is suitable for MTU engine with ADEC (ECU7) and SAM module.
Table 37 – ADEC (X1 port)
Terminals of controller ADEC (X1port) Remark
Programmable output1 X1 43 Set configurable output 1 as “Fuel Relay
Output”.
X1 Terminal 28 Connected to negative of
battery
Start relay output X1 37 X1 Terminal 22 Connected to negative of
battery
Table 38 – SAM (X23 port)
Terminals of controller SAM (X23 port) Remark
CAN_SCR X23 3 CAN communication shielding line
CAN(H) X23 2 Using impedance 120Ω connecting line
CAN(L) X23 1 Using impedance 120Ω connecting line
Engine type: Common J1939

15.14 PERKINS

It is suitable for ADEM3/ ADEM4 engine control mode. Engine type is 2306, 2506, 1106, and 2806.
Table 39 - Connector
Terminals of controller Connector Remark
Programmable output1 1,10,15,33,34 Set configurable output 1 as “Fuel Relay
Output”.
Start relay output - Connect to starter coil directly
CAN_SCR - CAN communication shielding line
CAN(H) 31 Using impedance 120Ω connecting line
CAN(L) 32 Using impedance 120Ω connecting line
Engine type: Perkins

15.15 SCANIA

It is suitable for S6 engine control mode. Engine type is DC9, DC12, and DC16.
Table 40 – B1 Connector
Terminals of controller B1 connector Remark
Programmable output1 3 Set configurable output 1 as “Fuel Relay
Output”
Start relay output - Connect to starter coil directly
CAN_SCR - CAN communication shielding line
CAN(H) 9 Using impedance 120Ω connecting line
CAN(L) 10 Using impedance 120Ω connecting line
Engine type: Scania

HGM6120T Genset Controller User Manual Page 49 of 53

15.16 VOLVO EDC3

Suitable engine control mode is TAD1240, TAD1241, and TAD1242.

Table 41 – “Stand alone” Connector
Terminals of controller “Stand alone” connector Remark
Programmable output1 H Set configurable output 1 as “Fuel Relay
Output”
Start relay output E
ECU power
Configurable output 2 P
Configurable output 2,"ECU power"
Table 42 – “Data bus” Connector
Terminals of controller “Data bus” connector Remark
CAN_SCR - CAN communication shielding line
CAN(H) 1 Using impedance 120Ω connecting line
CAN(L) 2 Using impedance 120Ω connecting line
Engine type: Volvo

Note: When this engine type is selected, preheating time should be set to at least 3 seconds.

15.17 VOLVO EDC4

Suitable engine types are TD520, TAD520 (optional), TD720, TAD720 (optional), TAD721, TAD722, and
TAD732.
Table 43 - Connector
Terminals of controller Connector Remark
Expanded 30A relay, and Set configurable output 1 as “Fuel Relay
relay offers battery Output”
Programmable output1
voltage to terminal
14.Fuse is 16A
Start relay output - Connect to starter coil directly
1 Connected to negative of battery
CAN GND - CAN communication shielding line
CAN(H) 12 Using impedance 120Ω connecting line
CAN(L) 13 Using impedance 120Ω connecting line
Engine type: VolvoEDC4

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15.18 VOLVO-EMS2

Volvo Engine types are TAD734, TAD940, TAD941, TAD1640, TAD1641, and TAD1642.
Table 44 – Engine CAN Port
Terminals of controller Engine’s CAN port Remark
ECU stop
Programmable output1 6
Configurable output 1 “ECU stop”
ECU power
Programmable output2 5
Configurable output 2 “ECU power”
3 Negative power
4 Positive power
CAN_SCR - CAN communication shielding line
CAN(H) 1(Hi) Using impedance 120Ω connecting line
CAN(L) 2(Lo) Using impedance 120Ω connecting line
Engine type: Volvo-EMS2
Note: When this engine type is selected, preheating time should be set to at least 3 seconds.

15.19 YUCHAI

It is suitable for BOSCH common rail pump engine.

Table 45 – Engine 42 Pins Port
Terminals of controller Engine 42 pins port Remark
Programmable output1 1.40 Set configurable output 1 as “Fuel Relay
Output”.
Connect to engine ignition lock
Start relay output - Connect to starter coil directly
CAN_SCR - CAN communication shielding line
CAN(H) 1.35 Using impedance 120Ω connecting line
CAN(L) 1.34 Using impedance 120Ω connecting line
Table 46 – Engine 2 Pins Port
Battery Engine 2 pins Remark
Battery negative 1 Wire diameter 2.5mm2
Battery positive 2 Wire diameter 2.5mm2
Engine type: BOSCH

15.20 WEICHAI

It is suitable for Weichai BOSCH common rail pump engine.

Table 47 – Engine Port
Terminals of controller Engine port Remark
Fuel relay output 1.40 Connect to engine ignition lock
Start relay output 1.61
CAN_SCR - CAN communication shielding line
CAN(H) 1.35 Using impedance 120Ω connecting line
CAN(L) 1.34 Using impedance 120Ω connecting line
Engine type: GTSC1

HGM6120T Genset Controller User Manual Page 51 of 53

 Note: If there is any question of connection between controller and ECU communication, please feel free to contact
Smartgen service.

16 FAULT FINDING

Table 48 Fault Finding

Symptoms Possible Solutions
Check starting battery;
Controller Inoperative Check connections of controller.
Check the DC fuse.
Check if water/cylinder temperature too high.
Genset Stops Check alternator voltage.
Check the DC fuse.
Check if an emergency stop key function is correct;
Emergency Stop Ensure battery positive is connected to the emergency stop input;
Check if connection is open circuit.
Low Oil Pressure Alarm
Check oil pressure sensor and connections.
(After Crank Disconnect)
High Water Temp. Alarm
Check water temperature sensor and connections.
(After Crank Disconnect)
Check switch and connections according to information on LCD;
Shutdown Alarm During Running
Check configurable inputs.
Check connections of fuel solenoid;
Crank Disconnect Failed Check starting battery;
Check speed sensor and its connections. Refer to engine manual.
Check connections of starter;
Starter Inoperative
Check starting battery.
Genset Running While ATS Not Check ATS;
Transfer Check connections between ATS and controller.
Check connections;
Check if COM port is correct;
RS485 Failure Check if A and B of RS485 is connected reversely;
Check if PC COM port is damaged;
120Ω resistance between PR485 and AB is Recommended.
Check card installation;
Check if card can be used normally;
4G Communication Failure Check if the wiring between controller and 4G module is
damaged;
Check if the local signal can be used normally.

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17 APPENDIX

Table 49 Order Models

Models Countries or Regions Frequency Band Remarks
FDD-LTE: B1, B3, B5, B8
HGM6120T Chinese mainland only TDD-LTE: B34,B39, B40, B41 SGE01-4G
GSM/GPRS: 900/1800 MHz

FDD-LTE: B1/B3/B8
TDD-LTE: B38/B39/B40/B41
TD-SCDMA: B34/B39
HGM6120T-S01 Chinese mainland and Southeast Asia SGE02-4G
WCDMA: B1/B8
EVDO/CDMA: BC0
GSM: 900/1800MHz

FDD-LTE: B2/B4/B12
HGM6120T-S02 SGE02-4G-S01
North America WCDMA: B2/B5

HGM6120T-S03 FDD-LTE: B2/B4/B5/B13 SGE02-4G-S02

FDD-LTE:
B1/B3/B5/B7/B8/B20
Europe/Africa/Korea/Thailand/Middle
HGM6120T-S04 TDD-LTE: B38/B40/B41 SGE02-4G-S03
East
WCDMA: B1/B5/B8
GSM: 900/1800MHz

FDD-LTE:
B1/B2/B3/B4/B5/B7/B8/B28
South America/Australia/New TDD-LTE: B40
HGM6120T-S05 SGE02-4G-S04
Zealand WCDMA: B1/B2/B5/B8
GSM:
850/900/1800/1900MHz
FDD-LTE:
HGM6120T-S06 Japan SGE02-4G-S05
B1/B3/B8/B18/B19/B26
FDD-LTE:B1/B2/B3/B4/B5/B7/B8
/B12/B13/B18/B19/B20/B26/B28
TDD-LTE:B34/B38/B39/B40/B41
HGM6120T-G All regions TD-SCDMA: B34/B39 SGE02-4G-G
WCDMA: B1/B2/B5/B8
EVDO/CDMA: BC0
GSM: 850/900/1800/1900MHz

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