Optimal Wavelength Scale Diffraction Gratings For Light Trapping in Solar Cells
Optimal Wavelength Scale Diffraction Gratings For Light Trapping in Solar Cells
Optimal wavelength scale diffraction gratings for light trapping in solar cells
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Abstract
Dielectric gratings are a promising method of achieving light trapping for thin crystalline
silicon solar cells. In this paper, we systematically examine the potential performance of thin
silicon solar cells with either silicon (Si) or titanium dioxide (TiO2 ) gratings using numerical
simulations. The square pyramid structure with silicon nitride coating provides the best light
trapping among all the symmetric structures investigated, with 89% of the expected short
circuit current density of the Lambertian case. For structures where the grating is at the rear of
the cell, we show that the light trapping provided by the square pyramid and the checkerboard
structure is almost identical. Introducing asymmetry into the grating structures can further
improve their light trapping properties. An optimized Si skewed pyramid grating on the front
surface of the solar cell results in a maximum short circuit current density, Jsc , of
33.4 mA cm−2 , which is 91% of the Jsc expected from an ideal Lambertian scatterer. An
optimized Si skewed pyramid grating on the rear performs as well as a rear Lambertian
scatterer and an optimized TiO2 grating on the rear results in 84% of the Jsc expected from an
optimized Si grating. The results show that submicron symmetric and skewed pyramids of Si
or TiO2 are a highly effective way of achieving light trapping in thin film solar cells. TiO2
structures would have the additional advantage of not increasing recombination within the
cell.
2040-8978/12/024012+09$33.00 1 c 2012 IOP Publishing Ltd Printed in the UK & the USA
J. Opt. 14 (2012) 024012 T K Chong et al
Figure 1. Schematic diagram of checkerboard (a) and square pillar structure (b).
features are not suitable for a thin film cell which may have silicon or titanium dioxide (TiO2 ) on silicon thin films.
a total thickness of only a few microns. Diffractive structures TiO2 gratings were studied because they allow a surface
can also be used to increase the equivalent optical path texture to be applied to a finished cell, avoiding the reduction
length [7] and distributed Bragg reflectors (DBRs) can be in material quality and increase in surface recombination
used to reflect the light back into the substrates [8]. However, associated with texturing the active Si region [18]. The
only a few investigations of diffractive structures for solar cell potential short circuit current density (Jsc ) for the optimized
applications have been done to date. Feng et al investigated structures is compared against the planar cell and a cell
design optimization of a combined diffractive/DBR light with an ideal Lambertian scatterer. A Lambertian scatterer
trapping structure [7]. Morf et al have investigated groove is a perfectly randomizing surface. Absorption in Si with a
gratings as summarized in [9], while Llopis and Tobias Lambertian scatterer is calculated following the approach of
studied the effects of feature size for triangular grooves [10] Goetzberger [19]. Regardless of the material used to construct
and Abouelsaood et al have investigated the shape and the grating, the effective thickness of the cell is fixed at 3 µm,
size dependence of the anti-reflective and light trapping where the effective thickness is the height of a planar structure
performance of triangular and rectangular grooves [11]. of equivalent volume per unit area.
Meanwhile, Sai et al have investigated the light trapping effect
of submicron surface textures in crystalline solar cell [12].
2. Method
Some numerical studies have been done by Mellor et al
as summarized in [13]. Kroll et al, on the other hand,
We investigate two single-period structures, rectangular
have investigated numerically the application of dielectric
grooves and sinusoidal grooves. The rest of the structures
diffractive structures in solar cells [14]. Clearly, up until now
are biperiodic and included pillars, pyramids, grid and
only particular structures of interest have been studied and no
checkerboard structures. The grid structures are the inverse
comparison of a wide range of structures has been done.
The number and the direction of the propagation of of pillar gratings. For biperiodic structures, both periods were
diffracted orders depend on the period of the grating and the varied independently of each other. The periods, d1 and d2 ,
wavelength of the light. The grating diffraction equation is and the height, h, of the structures were varied between 0.2
and 1.2 µm for all the structures. However, the step size of the
mλ periods and height was set at either 0.05 or 0.1 µm. Figure 1
n1 sin θ1 = n2 sin θ2 = (1)
d shows the schematic diagram of some of the biperiodic
where n1 and n2 are the refractive index of air and silicon, structures. The structure on the left (a) is a checkerboard
respectively, θ1 and θ2 are the angles of propagation in air structure and the square pillar structure (b) is on the right.
and silicon, m is the diffracted order, λ is the wavelength The unit cell used to define the periods is also indicated in
and d is the grating period. For light trapping, incident the diagram (shaded gratings) by the period (d1 or d2 ) and
light needs to be coupled to diffraction orders propagating height, h.
outside the escape cone of Si. For very small periods (d The height of a pyramid structure is constructed by
λ) higher-order diffraction modes do not exist in Si, so stacking a number of strata (staircase-like layers). As such,
small period gratings cannot provide light trapping. While different potentials Jsc that can be generated by a pyramid
there are conceptual models available for optimization of structure could be significantly affected by the number of
very large period gratings [15], and for particular structures strata due to different light diffraction properties. As a
such as rectangular grooves [16] and pillars [17], there is result, convergence tests of the number of strata for pyramid
no general conceptual model for gratings with wavelength structures were performed. It was found that the Jsc did
scale periodicity. Diffraction gratings with wavelength scale not change provided that the number of strata was 15 or
features need to be optimized using numerical studies and this greater (with reference to the maximum diffraction order, m,
optimization is the subject of this study. considered in this study). As a result this number has been
In this paper, we examine the behavior and the potential used for our study and it is valid for the ranges of height for
performance of diffractive structures constructed from either pyramid structures mentioned in this paper.
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J. Opt. 14 (2012) 024012 T K Chong et al
Table 1. The potential short circuit current densities for all the is around 1 µm and is similar to our cell thickness. The
model structures including comparable reference structures; planar separation of the different parts of the spectrum by the grating
and Lambertian model. The effective thickness of the Si film is fixed
will also tend to increase the coherence length. Therefore it is
at 3 µm.
reasonable to include coherent interactions between the front
Name of structure Jsc (mA cm−2 ) Optimized parameters and back of the cell into account.
Reference structures In order to understand the separate effects of light
trapping and minimizing front surface reflection, the
d1 (nm) h (nm)
following cases are analyzed: (1) silicon solar cells with
Planar 13.2 N.A N.A silicon diffraction gratings without an anti-reflection (AR)
Ideal Lambertian 36.8 N.A N.A
coating, (2) silicon solar cells with silicon diffraction gratings
Uniperiodic (1D) structure with 70 nm SiN AR coating, (3) silicon solar cells with
d1 (nm) h (nm) titanium dioxide (TiO2 ) grating and (4) silicon solar cells with
titanium dioxide (TiO2 ) grating on the rear surface and a front
Rectangular groove 20.8 600 1000
Sinusoidal groove 25.8 600 800 AR coating.
3
J. Opt. 14 (2012) 024012 T K Chong et al
Table 2. Effect of polarization on potential Jsc of different uniperiodic and biperiodic structures.
Jsc (mA cm−2 )
Name of structure TE polarizations TM polarizations Average TE and TM
Uniperiodic (1D) structure
Rectangular groove 21.2 20.4 20.8
Sinusoidal groove 25.1 26.5 25.8
Biperiodic (2D) structure
Square pillars 26.0 26.0 26.0
Rectangular pillars 25.9 25.3 25.6
Square pyramid 31.6 31.6 31.6
Rectangular pyramid 29.7 29.9 29.8
Checkerboard 26.0 26.0 26.0
Square grid 23.3 23.3 23.3
Rectangular grid 23.3 20.1 21.7
4
J. Opt. 14 (2012) 024012 T K Chong et al
Figure 3. (a) Schematic of a single-period grating; (b) schematic of a biperiodic grating; (c) accessible diffraction modes inside Si with a
single-period grating, represented in wavevector space and (d) accessible diffraction modes inside Si with a biperiodic grating, represented
in wavevector space.
Table 3. The short circuit current density (Jsc ) produced by the extremely important to select an optimum thickness of AR for
cells in different wavelength ranges. maximum benefit if large facet angles are used, since the effect
Jsc (mA cm−2 ) for of AR coating is significant for triangular groove or pyramid
wavelength range structures with facet angles larger than 55◦ [23].
Name of structures 400–700 nm 700–1100 nm
Planar 9.9 3.1
3.2. TiO2 gratings
Square pyramid 18.4 13.2
Checkerboard 15.4 10.9 While silicon gratings can be very effective in improving
Square pillars 15.7 10.9 the absorptance in thin film cells, they can also lead to
increased surface [24–26], emitter recombination [24] and
bulk recombination [25, 26]. An alternative is to use a
the results. Generally an improvement of about 2.5 mA cm−2 planar silicon cell with a grating of another material on
is achievable for pillar-type structures after a thin layer of SiN the surface, avoiding this increased recombination. In the
is added. This represents at least a 10% enhancement in short second part of this study, we investigate the enhancement in
circuit current density current achievable with titanium dioxide gratings on silicon
For checkerboard and pillar gratings, there is a substantial substrates. We chose to study TiO2 gratings as they can
increase in the Jsc with the anti-reflection coating. For the be fabricated using nano-imprinting, a cheap and large area
square pyramid structure in our simulations, the reduction patterning technique, and may also be able to provide surface
in reflection is not significant. This is because multiple passivation for Si [18]. The absorption within the TiO2 was
reflections already occur due to the small facet angle, reducing neglected for this study.
the overall reflection and making the effect of the AR coating In general, Jsc produced by TiO2 gratings on a silicon
less important. As a result, the improvement in Jsc for pyramid substrate exhibited the same trends as silicon gratings on a
structure with AR coating was not large. Nevertheless, it is silicon substrate. Interestingly, although the refractive index of
Table 4. The Jsc results and optimized parameters for the best three structures.
Optimized
parameters
Name of structures Type of texturing Jsc (mA cm−2 ) d1 (nm) h (nm)
Square pyramid structure Front surface 31.6 800 800
Front surface + AR 32.7 800 1000
Checkerboard Front surface 26.0 800 1000
Front surface + AR 29.1 800 1000
Square pillars Front surface 26.0 600 600
Front surface + AR 28.6 600 200
5
J. Opt. 14 (2012) 024012 T K Chong et al
Table 5. The potential short circuit current density for the model structures constructed from TiO2 grating on silicon substrate with
effective thickness of the Si substrate fixed at 3 µm.
Name of structure Jsc (mA cm−2 ) Optimized parameters
Reference structure
d1 (nm) h (nm)
Planar 13.2 N.A N.A
Ideal Lambertian 36.8 N.A N.A
Uniperiodic (1D) structure
d1 (nm) h (nm)
Rectangular groove 21.3 400 200
Sinusoidal groove 23.2 800 600
Biperiodic (2D) structure
d1 (nm) d2 (nm) h (nm)
Square pillars 24.4 600 600 400
Rectangular pillars 24.3 700 600 400
Square pyramid 28.2 750 750 900
Rectangular pyramid 27.8 800 1200 800
Checkerboard 25.4 800 800 400
Square grid 22.3 600 600 200
Rectangular grid 21.3 600 400 200
Figure 4. Absorption of the best three Si gratings on an Si substrate Figure 5. Absorption in a 3 µm thick planar Si layer and Si layer
compared against absorption in planar Si and Si with Lambertian with a Lambertian scatterer or TiO2 gratings on the rear. The front
scatterer. surface of Si is coated with 70 nm SiN for anti-reflection.
TiO2 is significantly lower than that of silicon, the Jsc values obtained for the case of a rear surface texture with front SiN
predicted are only slightly lower. A sinusoidal grating remains AR coating (70 nm).
the best uniperiodic structure with 23.2 mA cm−2 compared The potential short circuit current, Jsc for the three
structures is shown in table 6. The table also illustrates
to 13.2 mA cm−2 for a planar structure. For biperiodic
the optimum period and height for each structure. We can
structures, a square pyramid remains the best structure with
see from table 6 that, for the cases with the texture on
Jsc of 28.2 mA cm−2 followed by a checkerboard with Jsc of
the rear and a front AR coating, the predicted Jsc for the
25.4 mA cm−2 and pillars with Jsc of 24.3 mA cm−2 . The
checkerboard (26.1 mA cm−2 ) and square pyramid structure
complete results, together with the optimum height, h, and (26.5 mA cm−2 ) is very similar. Since the anti-reflection effect
period, d1 , are given in table 5. is the same in each case, this indicates, for structures on the
The best three models (square pyramid, checkerboard and rear of the cell, the light trapping provided by the square
square pillars) were selected for further analysis. In order to pyramid structure and the checkerboard structure is almost
investigate the potential of these gratings for different types identical.
of solar cells, a rear surface textured cell with and without a For diffraction gratings with wavelength scale periodicity,
front AR coating was constructed. Figure 5 shows the result it has been proposed that introducing asymmetry into the
6
J. Opt. 14 (2012) 024012 T K Chong et al
Figure 6. Side view and top view for the square and skewed pyramid structures.
Table 6. Summary of Jsc for front and rear TiO2 surface textures, including rear surface textures with AR coating on the front side of the
cell. All the cells have 3 µm thickness of Si.
Optimized parameters
Name of structures Type of texturing Jsc (mA cm−2 ) d1 (nm) d2 (nm) h (nm)
Pyramid structure Front surface 28.2 750 750 900
Rear surface 16.9 850 850 600
Rear surface + AR 26.5 850 850 600
Checkerboard Front surface 25.4 800 800 400
Rear surface 17.2 800 800 400
Rear surface + AR 26.1 800 800 400
Square pillars Front surface 24.3 600 600 400
Rear surface 16.7 600 600 400
Rear surface + AR 23.6 900 900 400
Table 7. A summary of Jsc for symmetric and skewed pyramid (Si or TiO2 ) gratings on the front and rear of a 3 µm thick Si solar cell.
Symmetric structures Asymmetric structures
Optimized
Optimized parameters parameters
Type Jsc (mA cm−2 ) d1 = d2 (nm) h (nm) Type Jsc (mA cm−2 ) d (nm) h (nm)
Si pyramids
Pyramid front 31.6 800 800 Skewed pyramid front 33.4 750 750
Pyramid rear 21.5 850 350 Skewed pyramid rear 22.1 650 950
TiO2 pyramids
Pyramid front 28.2 750 900 Skewed pyramid front 28.9 700 750
Pyramid rear 16.9 850 600 Skewed pyramid rear 18.5 700 1000
grating structure can further improve its light trapping or a symmetric Si pyramid grating or a skewed Si pyramid
capabilities [21]. Having determined that pyramid gratings grating on the front surface. Higher absorptance in the short
give the best performance of the symmetric structures studied, wavelength region for the cell with a Lambertian scatterer
we investigated the effect of introducing asymmetry into the shows that the difference between the performance of the
pyramid gratings to further improve the Jsc of the 3 µm thick cell with a Lambertian scatterer and a cell with an Si grating
solar cells. Figure 6 shows the side and top views of the is mainly due to better anti-reflection from the Lambertian
skewed pyramid structures studied. surface. For TiO2 gratings on the front surface of the solar
Table 7 summarizes the Jsc expected from a 3 µm thick cell, the skewed pyramids result in 2.4% enhancement in Jsc
Si solar cell with symmetric or skewed Si or TiO2 pyramid compared to the symmetric pyramid structures, from 28.2 to
gratings on the front or on the rear of the cell. For Si gratings 28.9 mA cm−2 . With optimized skewed TiO2 gratings, the
on the front surface of the solar cell, the skewed pyramids maximum expected Jsc is 79% of the Jsc expected from an
result in a maximum Jsc of 33.4 mA cm−2 , which represents ideal Lambertian scatterer.
a 7% increase from Jsc of 31.6 mA cm−2 expected from Figure 8 shows the absorptance in 3 µm thick Si with
the symmetric pyramid grating without AR coating. With a Lambertian scatterer, a symmetric Si pyramid grating or a
optimized Si skewed pyramid gratings on the front side of skewed Si pyramid grating on the rear surface. We can see
the solar cell, the maximum expected Jsc is 86% of the Jsc that Si gratings on the rear of the solar cell perform as well as
expected from an ideal Lambertian scatterer. Figure 7 shows a Lambertian scatterer on the rear. The maximum Jsc expected
the absorptance in 3 µm thick Si with a Lambertian scatterer from a 3 µm thick Si solar cell with an ideal Lambertian
7
J. Opt. 14 (2012) 024012 T K Chong et al
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