INDUSTRIAL VALVES
Steve Skinner, Eaton Hydraulics, Havant, UK
Copyright Eaton Hydraulics 2000
INDUSTRIAL VALVES
Introduction
Products
MOUNTING OPTIONS - PIPE MOUNTED
Simple system
construction
Easy fault-finding
Large space
requirement
Prone to leakage.
MOUNTING OPTIONS - SUB PLATE MOUNTED
Simple system construction
Easy fault finding
Less prone to leakage
Large space requirement
MOUNTING OPTIONS - SUB PLATE MOUNTED
Simple system construction
Easy fault finding
Less prone to leakage
Large space requirement
Simple valve replacement.
MOUNTING OPTIONS - STACK MOUNTED
Less flexible system
construction
More suited to
smaller size valves
Reduced space
requirement
Low cost
installation.
MOUNTING OPTIONS - FLANGE MOUNTED
Provides basic pump control
only (relief, unloading etc.)
Reduced space requirement.
MOUNTING OPTIONS - MANIFOLD MOUNTED
Manifold design
adds cost for low
volumes
Fault finding more
difficult
Compact installation
Minimal potential for
leakage.
MOUNTING OPTIONS - SCREW-IN & SLIP-IN CARTRIDGE
Manifold design
adds cost for low
volumes
Fault finding more
difficult
Little possibility for
system
modifications
Most compact
SCREW - IN installation
CARTRIDGE Minimal potential for
leakage.
SLIP - IN
CARTRIDGE
CONTROL VALVE FUNCTIONS
CONTROL
VALVES
PRESSURE FLOW DIRECTION
PRESSURE CONTROL FUNCTIONS
RELIEF VALVE - DIRECT ACTING
RELIEF VALVE - DIRECT ACTING
RELIEF VALVE - DIRECT ACTING
350 bar x 1960 mm2 = 70,000 N = 7 tonne
350 bar
50 mm
400
litres/min
RELIEF VALVE - PILOT OPERATED
RELIEF VALVE - PILOT OPERATED
RELIEF VALVE - PILOT OPERATED
RELIEF VALVE - PILOT OPERATED
HEAT GENERATION
RELIEF
VALVE
bar
40º C
l/min x bar
kW =
l/min 600
52º C
1º C per 17.5 bar
eg:
Relief Valve
setting = 210 bar
TOIL = 12º C
RELIEF VALVE - VENT PORT
RELIEF VALVE - VENT PORT
SOLENOID VENTED RELIEF VALVE
SOLENOID VENTED RELIEF VALVE
SOLENOID VENTED RELIEF VALVE
UNLOADING VALVE
40 bar
120 bar
100 200
l/min l/min
UNLOADING VALVE
300 l/min
40 bar
120 bar
30 bar 30 bar
100 200
l/min l/min
UNLOADING VALVE
100 l/min
40 bar
120 bar
50 bar 0 bar
100 200
l/min l/min
UNLOADING VALVE
0 l/min
40 bar
120 bar
120 bar 0 bar
100 200
l/min l/min
UNLOADING VALVE
40 bar
120 bar
300 x 40
= 20 kW
600
100 200
300
100 x 120
l/min = 20 kW
600
100
40 120
bar
COUNTERBALANCE VALVE
COUNTERBALANCE VALVE
COUNTERBALANCE VALVE
COUNTERBALANCE VALVE
COUNTERBALANCE VALVE
COUNTERBALANCE VALVE
COUNTERBALANCE VALVE
COUNTERBALANCE VALVE
COUNTERBALANCE VALVE
COUNTERBALANCE VALVE
COUNTERBALANCE VALVE
COUNTERBALANCE VALVE
COUNTERBALANCE VALVE
COUNTERBALANCE VALVE
COUNTERBALANCE VALVE
COUNTERBALANCE VALVE
COUNTERBALANCE VALVE
FLOW CONTROL FUNCTIONS
THROTTLE VALVE
THROTTLE VALVE
THROTTLE VALVE WITH BY-PASS
THROTTLE VALVE WITH BY-PASS
THROTTLE VALVE
THROTTLE VALVE
THROTTLE VALVE
THROTTLE VALVE
PRESSURE COMPENSATED FLOW CONTROL VALVE
PRESSURE COMPENSATED FLOW CONTROL VALVE
DIRECTIONAL CONTROL FUNCTIONS
DIRECTIONAL VALVE FUNCTION - 2 POSITION
DIRECTIONAL VALVE FUNCTION - 2 POSITION
DIRECTIONAL VALVE FUNCTION - 2 POSITION
DIRECTIONAL VALVE FUNCTION - 2 POSITION
DIRECTIONAL VALVE FUNCTION - 2 POSITION
DIRECTIONAL VALVE FUNCTION - 2 POSITION
DIRECTIONAL VALVE FUNCTION - 2 POSITION
DIRECTIONAL VALVE FUNCTION - 2 POSITION
DIRECTIONAL VALVE FUNCTION - 2 POSITION
DIRECTIONAL VALVE FUNCTION - 2 POSITION
DIRECTIONAL VALVE FUNCTION - 3 POSITION
DIRECTIONAL VALVE FUNCTION - 3 POSITION
DIRECTIONAL VALVE FUNCTION - 3 POSITION
DIRECTIONAL VALVE FUNCTION - 3 POSITION
DIRECTIONAL VALVE FUNCTION - 3 POSITION
DIRECTIONAL VALVE FUNCTION - 3 POSITION
DIRECTIONAL VALVE
A B A B
P T P T
A B
T P T
DIRECTIONAL VALVE
A B A B
P T P T
A B
T P T
DIRECTIONAL VALVE
A B A B
P T P T
A B
T P T
DIRECTIONAL VALVE
A B A B
P T P T
A B
T P T
DIRECTIONAL VALVE OPERATION
A B
T P T
DIRECTIONAL VALVE OPERATION
T A P B T
DIRECTIONAL VALVE OPERATION
T A P B T
DIRECTIONAL VALVE OPERATION - LEVER OPERATED
T A P B T
DIRECTIONAL VALVE OPERATION - CAM OPERATED
T A P B T
DIRECTIONAL SOLENOID VALVE
DIRECTIONAL SOLENOID VALVE
DIRECTIONAL SOLENOID VALVE
DIRECTIONAL VALVE SIZES
PILOT OPERATED DIRECTIONAL VALVE
T A P B
PILOT OPERATED DIRECTIONAL VALVE
T A P B
PILOT OPERATED DIRECTIONAL VALVE
T A P B
INDUSTRIAL VALVES
Introduction
Products
PRESSURE CONTROL VALVES
Relief valves
- direct acting
- pilot operated
- solenoid controlled
- proportional
Reducing valves
350 - solenoid controlled
- proportional
bar Sequence valves
Unloading valves
Counterbalance valves
l/min 700
FLOW CONTROL VALVES
250
bar
l/min 375
Throttle valves
Pressure & temperature
compensated valves
SOLENOID VALVES
OCT Aug 00
INTERFACES - DIRECT ACTING
P
A B
T T
A B
P
SIZE 2
SIZE 3
P
B A
T T
SIZE 5
SOLENOID VALVES
350
ISO 02 315
250
bar
ISO 03
30 80 115
l/min
ISO 05
SOLENOID VALVES
Options include:
- AC / DC coil voltages
- solenoid connectors
- spool configurations
- spool sensing switches
- manual overrides
- soft shift options
- pressure ratings
- lever & cam operated
versions
- options for mobile
applications.
TWO-STAGE SOLENOID VALVES
SOLENOID VALVE FAMILY
SIZE 2 30 / 8
SIZE 3 80 / 21
MAXIMUM FLOW
l/min / gpm
SIZE 5 115 / 30
SIZE 5 160 / 42
SIZE 7 300 / 80
SIZE 8 700 / 185
SIZE 10 950 / 250
ASI BUS INTERFACE CONNECTOR
POWER ASI
SUPPLY CABLE
(16 A)
ASI BUS INTERFACE CONNECTOR
ASI bus connector for
on/off solenoids
2 amp switching
capability
Suitable for size 03
and size 05 valves
(plus 2-stage valves)
Connectors available
for double solenoid
valves
Power supply cable has rating of
16 amps
2 auxiliary switch inputs also provided on
the connector
IP67 protection
STAK VALVES
STAK VALVES
Relief valves
Reducing valves
Sequence valves
Counterbalance valves
Check valves
Pilot operated check valves
Throttle valves
Flow control valves
Sizes, 02, 03, 05, 07 & 08
MANUFACTURING LOCATIONS - UK
Havant
MANUFACTURING LOCATIONS - USA
Searcy
INDUSTRIAL VALVES
Steve Skinner, Eaton Hydraulics, Havant, UK
Copyright Eaton Hydraulics 2000