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6 PPT - Mechanical Measurement

The document discusses various mechanical measurement tools used in the metric system, including feeler gauges, calipers, dial gauges, and alignment equipment. It provides details on measuring units, tool types, how to use the tools, and examples of measurements. Alignment is important to reduce wear, vibration, and energy consumption while increasing production time. Laser alignment tools help ensure proper alignment between components like the gearbox and generator.
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0% found this document useful (0 votes)
81 views27 pages

6 PPT - Mechanical Measurement

The document discusses various mechanical measurement tools used in the metric system, including feeler gauges, calipers, dial gauges, and alignment equipment. It provides details on measuring units, tool types, how to use the tools, and examples of measurements. Alignment is important to reduce wear, vibration, and energy consumption while increasing production time. Laser alignment tools help ensure proper alignment between components like the gearbox and generator.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Mechanical measurement

Technical Training
Document no.: 0011-6381 V03 Issued by: Global Solutions & Services Date: See DMS Restricted 1
Mechanical measurement
Metric system

Metric system

Feeler gauge

Caliper

Dial gauge

Alignment equipment

Document no.: 0011-6381 V03 Issued by: Global Solutions & Services Date: See DMS Restricted 2
Units used for measurements
Metric system

Weight Kilograms Metric ton Grams

Volume Litres Milliliters Cubic Centimetre

Length Meters Centimeters Millimeters

Temperature Celsius

Torque Newton
Meter
Speed Meter/sec Km/Hr

Document no.: 0011-6381 V03 Issued by: Global Solutions & Services Date: See DMS Restricted 3
Mechanical measurement
Feeler gauge

Metric system

Feeler gauge

Caliper

Dial gauge

Alignment equipment

Document no.: 0011-6381 V03 Issued by: Global Solutions & Services Date: See DMS Restricted 4
Types of feeler gauges
Feeler gauge

Broad point
Narrow point

Long

Angular

Document no.: 0011-6381 V03 Issued by: Global Solutions & Services Date: See DMS Restricted 5
Measurements
Feeler gauge

V80 Crane brake adjustment

V112 Lafert yaw motor brake

Document no.: 0011-6381 V03 Issued by: Global Solutions & Services Date: See DMS Restricted 6
Mechanical measurement
Caliper

Metric system

Feeler gauge

Caliper

Dial gauge

Alignment equipment

Document no.: 0011-6381 V03 Issued by: Global Solutions & Services Date: See DMS Restricted 7
Reading Vernier scale
Caliper

10 mm – 10 divisions
Main
scale
mm

Vernier
scale
1/10 mm
9 mm – 10 divisions

Document no.: 0011-6381 V03 Issued by: Global Solutions & Services Date: See DMS Restricted 8
Usage of caliper
Caliper

Outside measuring

Inside measuring

Depth measuring

Document no.: 0011-6381 V03 Issued by: Global Solutions & Services Date: See DMS Restricted 9
Measurements
Caliper

Wear measurement of chain


V112 ABB yaw motor brake

V112 Brake lining thickness


Document no.: 0011-6381 V03 Issued by: Global Solutions & Services Date: See DMS Restricted 10
Check of brake lining
Caliper

Brake calipers Brake pads

Document no.: 0011-6381 V03 Issued by: Global Solutions & Services Date: See DMS Restricted 11
Mechanical measurement
Dial gauge

Metric system

Feeler gauge

Caliper

Dial gauge

Alignment equipment

Document no.: 0011-6381 V03 Issued by: Global Solutions & Services Date: See DMS Restricted 12
Types of dial gauges
Dial gauge
Standard dial gauge Two types of measuring points

Digital gauge

Vertical dial gauge


Document no.: 0011-6381 V03 Issued by: Global Solutions & Services Date: See DMS Restricted 13
Usage of dial gauge
Dial gauge

Sliders for indication of tolerance

Fine scale

Coarse scale

Document no.: 0011-6381 V03 Issued by: Global Solutions & Services Date: See DMS Restricted 14
Measurements
Dial gauge

Rod and crank arm in hub Yaw brake pad

Document no.: 0011-6381 V03 Issued by: Global Solutions & Services Date: See DMS Restricted 15
V52 Connecting Rod Bearing
Dial gauge

Document no.: 0011-6381 V03 Issued by: Global Solutions & Services Date: See DMS Restricted 16
Axial Clearance in Cylinder Slide Bushings
Dial gauge

1. Cylinder suspension sub assembly


2. Cylinder holder
3. Slide bearing
4. Shim
5. Rubber damper

Dial indicator
1

Dial indicator sensor

Pitch cylinder surface

3
5

Hub structure

Document no.: 0011-6381 V03 Issued by: Global Solutions & Services Date: See DMS Restricted 17
Mechanical measurement
Alignment equipment

Metric system

Feeler gauge

Caliper

Dial gauge

Alignment equipment

Document no.: 0011-6381 V03 Issued by: Global Solutions & Services Date: See DMS Restricted 18
Proper alignment
Alignment equipment

Reduce wear and tear on the components

Reduce vibration and noise on the WTG

Minimize energy consumption

Increase production time

Document no.: 0011-6381 V03 Issued by: Global Solutions & Services Date: See DMS Restricted 19
Easy Laser
Alignment equipment

Gearbox Generator

Document no.: 0011-6381 V03 Issued by: Global Solutions & Services Date: See DMS Restricted 20
V80 Mounting of equipment
Alignment equipment

S mounted on gear M mounted on generator

Document no.: 0011-6381 V03 Issued by: Global Solutions & Services Date: See DMS Restricted 21
V80 Mounting of equipment
Alignment equipment

80.7 +/-1.0mm 250mm 100mm

1 430.7 +/- 1.0mm

2 100mm extra adaptor

Document no.: 0011-6381 V03 Issued by: Global Solutions & Services Date: See DMS Restricted 22
V82 Manual alignment
Alignment equipment

Document no.: 0011-6381 V03 Issued by: Global Solutions & Services Date: See DMS Restricted 23
V82 Laser alignment
Alignment equipment

Document no.: 0011-6381 V03 Issued by: Global Solutions & Services Date: See DMS Restricted 24
Examples of poor alignment
Alignment equipment

Document no.: 0011-6381 V03 Issued by: Global Solutions & Services Date: See DMS Restricted 25
Mechanical measurement

The End

Document no.: 0011-6381 V03 Issued by: Global Solutions & Services Date: See DMS Restricted 26
Change Record

Revision no. 01 Date: 13.01.2012 Changes by: ASI

Slide: 1 Change: corrected “Technician Training” to “Technical Training”

Slide: all Change: removed the released date form the slide footer

Revision no. 03 Date: 06.03.2012 Changes by: DFRIE

Slide: All Change: Added version number, Issued by, date and Restricted to footer
according to ISO 9001.

Revision no. Date: Changes by:

Slide: Change:

Document no.: 0011-6381 V03 Issued by: Global Solutions & Services Date: See DMS Restricted 27

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