Robotics & AI in Greenhouse Farming
Robotics & AI in Greenhouse Farming
in Greenhouse Horticulture
Reaping the Benefits Step by Step
October 2022
Content
Summary
1 Robotics and AI in greenhouse farming: what are we talking about? 4
1 Great Potential Value of Robotization 4
2 Still many steps needed to reap fruits 11
2 Robotization and AI: An Evolution, Not a Revolution 12
3 Robotics and AI will radically change greenhouse farming and supply chain 19
3 Current Use and Supply of Robotics and AI in Greenhouse Horticulture 22
5 Conclusions 31
• Robotics and AI are not panaceas for solving labor • The knowledge and skills of horticultural companies are
shortages or other product-related problems. But in the indispensable in developing robots and AI. For robotics
next decade, robots and crop support software will take players, connecting with the right growers, quickly
over certain tasks in the high-tech greenhouse. adapting products based on experience, service, and
• Growers will not produce more cheaply because of convenience are success factors.
robotization and digitalization, but rather differently. • There are several options for growers to adopt innovations
Managing larger, more international companies will in robotics and AI, from really coinvesting in the companies
become easier, management skills will change, and the to cautiously trying them out using a (trial) subscription.
cooperation with suppliers and customers will become • In the more distant future, a completely different
closer. Pests can also be dealt with earlier, more sustainably, automated cultivation system is a smarter solution for
or more precisely. The quality of the final product may also certain crops. But this requires substantial investments and
improve. All of this has great potential value that is difficult many adjustments, e.g. in varieties.
to estimate.
• Robotization and digitalization also have potential
• Lack of, and high costs of, labor are a major driver of drawbacks. Consider the growing dependence on large
robotization. The cost of labor and management in high- software companies, cyber risks, less flexibility, negative
tech greenhouses is about EUR 150,000 to EUR 250,000 per consumer perception, and less diversity of companies and
hectare, or about EUR 13bn worldwide. products.
3
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1. Great
Potential Value
of Robotization
Robotization and AI: What Are We Talking
About?
• For this report, the definition of robotization and AI in greenhouse agriculture includes software/digital platforms for data-
driven crop support or (semi)autonomous cultivation, drones, and various types of robots for the greenhouse and sorting
hall. Techniques commonly found in greenhouse robotics include crop support software, automatic guided vehicles (AGV),
grippers, and vision and sensing techniques.
• A robot is a programmable machine that can perform tasks independently and respond to environmental factors.
• Artificial intelligence (AI) is the ability of a machine, software, or device to exhibit human-like skills – such as reasoning,
learning, or planning. With the help of ‘machine learning,’ the machine, software, or device can learn from mistakes and thus
perform tasks more and more independently. Thus, a robot equipped with AI software should be able to gain experience just
like a human and perform its job ever better.
• Mechanization, automation, and robotization are already common on greenhouse farms. Heavy lifting, for example, has
already almost disappeared through the use of roller conveyors, conveyor belts, palletizers, and AGVs. This is also the case in
the packaging hall and, for example, when sowing, cutting, or potting plants; we see that much of the work has been taken
over by machines. Vision technology, which allows robots, cameras, or drones to monitor crops, has also developed
tremendously.
5
Many Factors Drive Robotization, but Labor
Is the Most Pressing Factor
Drivers of robotization and AI
• A recent Rabobank survey found that companies committed
to digitalization were more likely to achieve revenue growth
Increase
over the past three years than those that did not. flexibility
Market-
• Growers around the world face similar challenges. Finding Increase
productivity
oriented
production
and housing suitable employees, keeping customers happy,
optimizing harvests, and reducing costs are hefty daily tasks
Improve
for virtually every grower. reliability,
Greater span
of control for
quality,
•
management
We believe robots and AI can provide part of the solution for uniformity
6
Labor Issues Increasing
Migrant workers are not a structural solution
Share of agricultural businesses in the Netherlands that
• On average, a greenhouse horticulture company in the
Netherlands in the year 2021 spent about 27% of its report experiencing obstacles due to labor shortages
25
total costs on labor (including third-party work),
according to data from Wageningen Economic
Research. 20
percent
• Filling the labor needs of immigrant workers is 10
becoming more difficult. Housing is scarce, and
migrant workers are coming from further and further
away. This is not a sustainable solution. In addition to 5
rising costs, including required permits, housing, and
employee training, social acceptance and abuse of 0
labor migrants by employment agencies or human
Q1 2012
Q3 2017
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traffickers are a (chain) risk.
7
EUR 13bn in Labor Costs in Global High-tech
Greenhouse Horticulture
Indication of labor costs across operations and
• We estimate the total labor costs (incl. management) of subsectors in global high-tech greenhouse horticulture
global high-tech greenhouse horticulture (approx. 60,000 ha)
at about EUR 13bn per year. For Dutch greenhouse Other (including
Management strawberry and lettuce)
horticulture alone, this is over EUR 2bn. Per hectare, the labor
costs amount to between EUR 150,000 and EUR 250,000. Ornamental
Other
• Labor costs in greenhouse growing are spread across many cultivation
Post-harvest
different types of crops and operations, for example: operations Bell pepper
8
Robotics and AI Can Make Greenhouse Work
More Attractive and Partially Replace It
• Robotization should not be seen as merely replacing • Some of the labor that currently takes place on
labor. Robotization offers opportunities to make horticultural farms will shift to software and hardware
greenhouse work more interesting and lighter. suppliers, as they take care of programming,
• Only a limited portion of the costs currently spent on controlling, and maintaining the robots and software.
labor will become costs or investments in robotics and AI
within the next decade. Due to the complexity and
diversity of the greenhouse horticulture sector and high Estimated potential market value of robotics and AI in
labor performance, only some of the work can be global greenhouse horticulture (EUR/year)
automated in the short term. Also, current greenhouse
horticulture managers and employees do not yet always
have the will and capabilities to work with robots and AI.
2022 2032
• The total potential market for robotization and AI could
reach several billion euros per year, based on current
acreage. Successful affordable solutions could eventually
also be applied in mid- and low-tech greenhouses. In
that case, we are talking about a substantially larger < 1bn 2bn-8bn
potential market.
Source: Rabobank 2022
Area has been kept the same as the 2022 level.
9
Example
Robotics contributing to sustainability
Fighting powdery mildew with robot Thorvald
Mildew is a major problem in strawberry and wine grape crops,
among others. Growers fight this pest mostly by using
fungicides. This costs a lot of time and money and is not
sustainable.
The self-navigating platform Thorvald can control powdery
mildew with UV treatment completely autonomously. The
robot is now being used successfully on some crop farms in the
UK, Norway, and the US. Thorvald is a robot that can be used in
both low-tech and high-tech crops. Saga Robotics' ambition is
to expand Thorvald with other useful tools in the future, such
as a picking arm. "But the company has learned not to do
everything everywhere at once," says Albena Todorova, who is Thorvald is a robot from Saga
a member of Saga's Board Of Directors on behalf of the Rabo Robotics that can autonomously
Food & Agri Innovation Fund. According to Albena, who has control mildew in strawberries
been involved in several startups, “It is important for startups and wine grapes, among others.
to keep focus on fast applicable solutions that really benefit
the grower. In addition, it is very important to establish good
partnerships both inside and outside of the sector in which the
company operates.”
10
Example
Saving labor and delivering a better
product
GearStation can do more than just sorting
Gearbox Innovations says it provides "the digital employees of
the future to growers, breeders, and traders.” For example,
Gearbox has developed GearStation. A GearStation provides
in-line quality inspection and grading of vegetables, fruits, and
flowers, whether loose or packaged. It does this by using smart
cameras and through artificial intelligence. GearStation rejects
products if they do not meet the quality requirements set by
the user. It ensures that the wrong product does not end up
with the wrong customer. It also allows the grower to quickly
detect whether certain plants are diseased or if an employee is
not harvesting properly. GearStation from Gearbox is the
"Just as important as products that work well is the service and smart workstation for sorting and
relationship with the customer," says Simone Keijzer, one of quality inspection of fruits,
Gearbox's founders. "Our company works closely with the vegetables, and flowers.
customer, provides installers and trainers to educate growers
and staff, and continuously measures the performance of the
products."
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2. Robotization and
AI: An Evolution,
Not a Revolution
"When we start working with a grower, we tell them that it
can sometimes be a painful process, which is why we give
them a good bottle of wine beforehand."
Renji John, Honest Agtech
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Robotics and AI Make Their Way Into High-
tech Greenhouses Step by Step
Order in which work in high-tech greenhouses will be robotized
• For work at the beginning and end of
the cultivation process, robotization i Observing,
has already made its appearance. counting,
Robotization for harvesting and predicting 4
other cultivation work took longer. ii Harvesting
• Various solutions are already
available for supporting 1 Other cultivation
management in a greenhouse, such activities
iii Sorting, packing,
as data dashboards and preparing orders
(semi)autonomous cultivation Filling pots, potting,
systems. But autonomous cultivation seeding, cutting, etc. 3 2
is also a multistage process (see page
16). The "autonomous greenhouse
challenge" has attracted worldwide Management (of
cultivation, energy, labor,
attention and demonstrated the marketing, etc.)
possibilities of autonomous growing.
Source: Rabobank 2022
14
AI Is Going To Help ‘Green Fingers’ Little-by-little
Development levels of autonomous cultivation
• Autonomous cultivation is gaining momentum and will go through
several phases in the process. Much cultivation knowledge is still in 0 No automation
Source: InnovationOrigins.com
15
Example
Artificial intelligence can help growers in
several areas
Growing autonomously with Crop Controller
Autonomous cultivation is a buzzword, but not a fad. A
system like Crop Controller collects all the data from climate
computers, sensors, and external data sources, such as
weather forecasts, among others. Based on that data,
cultivation models, the cultivation strategy indicated by the
grower (what the grower wants to achieve), and machine
learning, Crop Controller can continuously calculate and
realize the optimal climate by adjusting the set points in the
climate computer.
According to Ronald Hoek, CEO and co-founder of Blue Radix,
it allows growers to control larger acreages, have more time Crop Controller is a service
for other things, be more demand-driven, or grow more provided by Blue Radix that
sustainably. Before all growers are convinced of autonomous supports the grower by using all
growing, "a change in mindset is still needed," according to the data available and adds
Hoek. "And the same goes for other software and hardware artificial intelligence.
suppliers in the greenhouse. It has to become much easier to
integrate data and technology from different companies."
16
Robotization and Digitalization in
Greenhouse Horticulture: An Evolution, Not a
Revolution • Beginning of large-scale use of robots for specific operations to replace labor
• Range of tasks that robots can do expanded
• Increasing cross-fertilization between innovation in greenhouse farming and
innovations outside horticulture (e.g. precision agriculture in outdoor crops)
• All larger greenhouse farms will use data dashboards, sometimes with AI
software
• Testing and use of robots to alleviate and support specific tasks, • Use of robots that can perform multiple tasks
such as scouting, leaf cutting, sorting • Autonomous cultivation common among large companies
• Use of robots in propagation and packaging increasingly • Completely new production systems slowly make their appearance
commonplace • Development of varieties and technology better suited to robotics
• It becomes clear who the winners are among the robotics and AI
players
17
Robotization Uptake Differs per Crop
Diversity within the crop
Rollout to low-/mid- Complexity of the group in terms of labor
Potential global tech market and crop (shape, type, tasks, method of Other factors that may determine development and adoption of
Crop group high-tech market outdoor cultivation etc.) harvesting, etc. robots and AI Final verdict
19
Financing the Purchase of Robots or AI Need
Not Be an Issue
Forms of financing of robots and AI
• We mentioned the cost of acquisition as a possible
barrier to using robotics and AI. Often this is primarily a Form Pros and cons
mental barrier. In practice, we expect few problems with
Full ownership. Encourages commitment and use on the part of the
the cost and financing of a robot or software if it can Investment up
buyer. Uncertainty about service, warranties, and updates after
save a grower money or add value. front
purchase.
• The cost of a robot will be between EUR 150,000 and
Lease contract, with or without option to purchase. Compared to
EUR 500,000, depending on the tasks the robot will Financial or purchase, this offers more financial room and tax advantages.
perform. Labor costs for harvesting can easily exceed operational Disadvantages are possible decrease in value, contract obligation.
EUR 80,000 per hectare. So, for example, a harvesting lease Operational lease often includes service contracts. Leasing is not yet
possible for all robots.
robot will pay for itself within a few years. We already see
this in the sorting and packing process as well. A ‘smart’ Fixed fee per month, e.g. per hectare or per robot. Often more
sorting machine that saves three full-time employees, expensive than purchase or lease, but more flexible (easier to
for example, sometimes pays for itself within a year and Subscription terminate) with more services and updates included, also offers more
financial leeway to user. Because it is an operational cost rather than
can also provide valuable data. an investment, no debts or assets appear on the balance sheet.
• In addition to purchase, robots and AI are often available
through subscriptions or fee-per-use. With software, Pay for use: Fee based on actual use or services provided, e.g. fee per hectare of
SaaS, pay-per- leaf cutting or per tomato picked. Provides security, flexibility, and
‘software as a service‘ (SaaS) is already common. use, pay-for- service for user. Provides additional administration and risk for
service supplier. Often will require minimum monthly fee.
20
Example
Building an intelligent layer around the
greenhouse
Source collaborates with growers to create a smarter greenhouse
Source is building what it calls a layer of intelligence around
the greenhouse. According to Source, AI can take greenhouse
farming to a new level, making knowledge more accessible,
producing more efficiently, and reducing risk in the
greenhouse.
21
3
23
The Breeding Ground for Greenhouse
Farming Robotics and AI Differs per Region
Drivers of successful greenhouse robotics and AI development
• Robotics and AI for greenhouses are being
developed in different types of organizations –
think technical and agricultural universities
and especially startups. Sometimes those • Presence and extent of high-tech greenhouse
startups are spin-offs from universities. In Demand horticulture (potential 'testing ground' and
market)
addition, several existing suppliers to the factors • Existence of bottlenecks (e.g. labor shortages) in
horticulture chain have now developed greenhouse farming
applications in the field of robotics or AI or are
collaborating with players in robotics.
• Robotics and AI companies specifically for
greenhouses can be found in the US, the
Netherlands, Israel, Belgium, Japan, and the
• Presence of greenhouse horticulture supply
UK, among others. companies
• Several factors determine where development Supply • Availability of capital, venture capital
• Incentive from the government
of robotics and AI for greenhouse horticulture factors • Presence of rotobics companies for other industries
arises and where they are eventually
• Scientific research
successfully applied.
24
Robotics and AI: A Diverse Playing Field
Examples of players in AI and robotics for greenhouses
Existing suppliers (greenhouse) horticulture Startups and scale-ups Other
Several existing suppliers (e.g. in automation, Most companies in robotization are startups and scale-ups, some with a Other companies and organizations
transportation, and sorting) are active in background in agribusiness, some in engineering developing robotics and AI include
robotization or AI through participation or in- • ADI universities or companies in the industry
• Lenzeel
house R&D • Ellips (incl. Aris BV)
• Arugga AI Farming • Organifarms
• Certhon (including with Denso) • MTA Group
• Automato Robotics • PATS Indoor Drone
• GREEFA • Panasonic
• Blue Radix Solutions
• Havatec • Siemens
• Corvus Drones • Polybee
• Hoogendoorn (LetsGrow) • VDL CropTeq Robotics
• Dogtooth • Root AI (AppHarvest)
• ISO Group • Vineland Research and Innovation
• Ecoation Innovation Solutions • Saga Robotics
• Kind Technologies (Crux Agribotics, Centre
• Egatech • SAIA Agrobotics
Martin Stolze) • Wageningen University & Research
• Four Growers • Source.ag
• Octiva (Priva Kompano, Octinion)
• Gearbox • Tortuga AgTech
• Ridder (MetoMotion)
• Honest AgTech • Xihelm
• Royal Brinkman (Berg Hortimotive,
HortiKey) • Inaho Inc. • 30MHz
• Veditec Greenhouse Robotics • Koidra
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Horticulture Itself Will Need To Invest Time
and Capacity
Robotics and adaptations by greenhouse entrepreneurs
• Successful development and application of
robots and AI in greenhouse farming requires
grower co-creation. That means growers
investing time in testing innovations and
sharing knowledge to improve development. Selection: choice of robotics partner –
Opinions differ on the need for growers to 1 the one who can solve concrete
coinvest financially in the development of Selection problems and adapt quickly
robots and AI.
Pilot phase: invest capacity and
• When an innovation is ready for market, a time to provide accurate
grower will also need to innovate socially to
use the new technology successfully. That 2 information and feedback;
information on labor input, revenue
sometimes means adjustments to processes, Pilot phase model, etc.
crops, or types of employees. Management
skills must also grow with technological Structural adaptations: train
advances. 3 employees or recruit other
employees to work with robotics
Structural
adaptations and AI, to analyze data, etc.
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3
4. Reflections on
the Long-term
Implications of
Robotics
Long-term Consequences To Consider
Robotics and AI will eventually change greenhouse horticulture structurally
Competitive positions are changing Less crop diversity and more industrial More sustainable and efficient
Differences in innovation rates are changing production Application of robots and AI can help, for example,
competitive relationships and shifting production Because some crops are more amenable to reduce use of production resources (for example,
locations. Digitalization and robotization make low automation than others, there is a chance that this water or crop protection) or reduce waste of
labor costs less of a determinant of growing could reduce crop diversity. There is also a chance finished goods.
locations and will result in growing taking place that some consumers will reject products from a
closer to consumers. more industrial production system.
Economies of scale and organization New players in horticultural technology Risks related to cybersecurity, privacy,
The organization of the highly automated and the end of some traditional players dependency
greenhouse horticulture company of the future will New players in AI, for example, could mean the end Dependence on technology also carries risks. A lot of
look different than it does today. Automation makes of existing players in greenhouse automation. data is collected that others can potentially use.
it easier to manage large companies and companies Cybercrime can completely cripple a company. And
with more locations and for external players to enter companies can become very dependent on large
horticulture. Competencies such as analytical skills software players, for example.
and creativity will become more important for
managers at horticultural companies.
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Towards Completely Different Growing Systems?
Promising for a number of crops, but potential drawbacks
• Replacing humans one-on-one with robots in the greenhouse is a complex task. Therefore, is an entirely different
cultivation system a better solution than robotizing diverse work within existing cultivation systems?
• In ornamental horticulture (e.g. pot orchids) and cultivation of leafy crops (lettuce, herbs), in some cases, cultivation is
already largely automated, and the plants leave the greenhouse when they are ready to be harvested/sold. In vertical
farming, we also see cultivation systems that no longer require people in the cultivation facility itself, but only outside it.
This is easier for lettuce to achieve than for cucumbers or tomatoes, which usually grow on long tethered plants. An
automated cultivation system without people in the greenhouse has the added advantage – besides labor savings – that
risks related to diseases and food safety are further reduced and greenhouse utilization can be improved. Of course, there
are also disadvantages to a completely different cultivation system, including the large investment that will be required,
different varieties needed, completely different working methods, etc.
• Despite the big move to completely new cultivation systems, we see several parties working on this. Examples are the
Gronos growing system for tomatoes from greenhouse builder Certhon (see page 30) and SAIA, a tech-spinoff of
Wageningen University & Research.
• There are also potential drawbacks to fully automated, more industrial production systems for food, flowers, and plants.
There will be a group of consumers who prefer not to have ‘industrial’ food and instead need small-scale and/or more
‘naturally’ produced tomatoes or flowers. There may also be resistance to the growing power of large global robot and
software suppliers and further economies of scale that may result from further automation and digitalization of
horticulture.
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Example
A new growing system for tomatoes
Gronos is a new cultivation system for tomatoes
Sustainability requirements and labor needs are among the
biggest challenges tomato growers face. The current tomato
growing system is difficult to fully automate, in part because
tomato plants grow on a long wire and produce ripe tomatoes
at different times over nearly a year.
Certhon has therefore designed a new cultivation system with
small, compact tomato plants that have a short cultivation
cycle of 15 weeks. Cultivation takes place in an indoor farm or a
combination of indoor farm and greenhouse. In this system,
tomatoes can be grown fully automatically without the need
for labor. They can also be grown with minimal water use, no Gronos is a fully automated
pesticides, little waste, and with only electricity (i.e. no other cultivation system for tomatoes
sources of energy or heat). According to CEO John van der developed by Certhon, developer of
Sande, "Gronos allows cultivation in all corners of the world. high-tech horticultural projects
Gronos is complementary to existing cultivation systems and
responds to the trend of locally produced, fresh, tasty, and safe
food.''
30
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5. Conclusions
Conclusions
• The market for robots and artificial intelligence represents enormous potential value. The potential value of further
sustainability, a higher-quality harvested product, better working conditions, and a higher product price through better
alignment with demand is difficult to express in euros. Labor and management costs in global high-tech greenhouse
horticulture are currently about EUR 13bn. In part, these costs will be replaced by the costs of investing in robotics and AI.
• It will take at least another decade before robots and AI prove their worth and are widely used in greenhouse farming. This
will go step by step. We already see robots at the beginning and end of the production process and expect them to be used
for specific tasks such as crop protection, monitoring, and leaf cutting soon. Slowly, additional tasks will be added, such as
harvesting. A robot that can replace all tasks is still far in the future – just like completely different cultivation systems, which
we are already seeing the first examples of.
• Co-creation of robots with growers is necessary for successful robot development. By testing and freeing up time and
capacity to provide feedback and share knowledge on labor costs, for example, innovation can be accelerated. It is
important to collaborate here with those parties who outline honest expectations and can make quick adjustments.
Awareness about the use and ownership of data that AI and robots collect and create is also important.
• In the long run, robotization and digitalization are changing competitive positions and the balance of power in the
greenhouse chain. This produces winners and losers. Other possible negative consequences to consider are cybersecurity,
dependence on (likely very large) software suppliers, and consumer resistance to ‘industrially’ produced food.
32
Critical Success Factors for Robotization and
AI in Greenhouse Horticulture
Business model for both Partnerships Service and Social innovation
supplier and user convenience
Innovating in a greenhouse
Solutions for robotization and We are convinced that the Greenhouse horticulture horticulture company goes
AI must make money for both right technology will be companies do not want to beyond acquiring and using
provider and user. This sounds developed, but whether that trade the problems new technology. Changing
like a no-brainer but is often technology will find its way to surrounding labor for management methods,
not the case in practice. Very users depends, among other problems surrounding the use collaborating with
high labor performance things, on the extent to which of robots. Defects must be technology, redesigning
makes it challenging to parties are able to cooperate fixed quickly, robots must be business processes, etc. is at
replace humans with robots. with each other. This involves easy to use, and solutions least as important for
cooperation between must fit into current processes successful innovation.
technology suppliers and with and systems as much as
growers and technology possible.
companies outside
horticulture, so that useful
innovations from other
sectors can also quickly find
their way into horticulture.
33
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Robotization, AI,
and Rabobank
Some of Rabobank’s Services
Support for startups and inspiration and financing for greenhouse horticulture
FoodBytes! by Rabobank is a global digital platform for startups, corporates, and investors. For this, young companies can apply that we think will make a difference in the F&A sector. These are companies that respond to
trends and challenges in the world of food & agribusiness, for example in the field of sustainability or consumer trends. We help these startups on their way by connecting them to the established order of large companies,
investors, and consultants from Rabobank's broad network. For more information see www.foodbytesworld.com & http://www.foodbytesdigital.com/
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Contact details
RaboResearch Sector Management
Rabobank Rabobank
Rabobank
Baibing Yan
Finance Specialist F&A