AAMA TIR-A9-91 Metal Curtain Wall Fasteners 2000 Addendum
AAMA TIR-A9-91 Metal Curtain Wall Fasteners 2000 Addendum
Architectural
Manufacturers
Association
Copyright by the American Architectural Manufacturers Association (AAMA). This document was purchased by SIQI LU of Inhabit Australasia P/L on Mon Feb 14 2011. It may not be
reproduced, republished or distributed in any format without the express written consent of AAMA.
TABLE OF CONTENTS
20. PULLOUT STRENGTH IN ALUMINUM SUBSTRATES ...................................................................................................... 1
REFERENCE ................................................................................................................................................................................................. 2
FIGURE 6c ...................................................................................................................................................................................................... 3
FIGURE 6d...................................................................................................................................................................................................... 4
SLOTTED AND CROSS RECESSED HEAD TAPPING SCREWS DIAGRAM...................................................................... 5
FASTENER LOAD TABLES 32 – 43 ................................................................................................................................................ 6-17
This voluntary specification was developed by representative members of AAMA as advisory information and published as a public
service. AAMA disclaims all liability for the use, application or adaptation of materials published herein.
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Equation 21 Thus using measured properties, only the one extreme value
Pa = Pnot (1/3) of coefficient of variation (11.82%), with Xa / X m = 0.5294 <
0.533, results in an allowable value for which slightly fewer
than 99% of installed fasteners would be expected to have
Discussion of Test Results and Predicted Values actual pullout capacities equal to or greater than the ultimate
Using statistics to study the test results, some statements load mT ( = 1.6 T).
may be made about the expected variation in pullout
values of a large number of fasteners (of a given size The few cases which had predicted values (Pp ) greater than
and type) from aluminum of given thickness, alloy and average tests values (Pt ) were at most 4.00% more than Pt .
temper. Given the mean (X m), sample standard For those tests, the maximum Cv was 8.14% (series K89,
deviation (s) and number of samples (n), a value (Xa ) Spaced Threads, #8-18, 0.088" thick). The resulting values
can be determined by the equation: of Xa / Xm are at least 0.6759, which substantially exceeds Ö
Xa = X m - Ks. Xa is the value which, with 95% ( = 0.533) which is the minimum desired value of Xa / Xm.
confidence, is expected to be exceeded by 99% of the In this "extreme" case, Xa / Xm is large enough to
population. Refer to reference [3] for the above formula compensate for Pp = 1.04 Xm because 0.6759 / 1.04 = 0.650
for Xa and a table of values for K as a function of n. > 0.533.
If the coefficient of variation Cv (= 100% s/Xm) is Design Values Based on Minimum Mechanical
considered, in lieu of sample standard deviation, then Properties
the equation of Xa can be written: Note that to establish design values of allowable pullout, the
specified (or expected) minimum values of yield and tensile
Xa = [1 - K (s/Xm )] (Xm ) = (100% - KCv)Xm . strength would be used. These values are substantially less
than the corresponding average values. This means that
Review of coefficients of variation Cv for the tests about 99% of the local yield and tensile strengths, with a
indicates that the largest value is 11.82% (series h97, 95% confidence level, are expected to equal or exceed the
UNC, 5/16-18, 0.184" thickness). For this set of tests, minimum values. Thus, the use of a design safety factor of 3
n = 10, and therefore K = 3.981. Thus, for C v = is expected to result in an actual safety factor (against
11.82%, Xa = (1 - K Cv )Xm = 0.5294 Xm . pullout) which is significantly greater than 3, for the average
piece of aluminum with a tapping fastener which is loaded in
For the next largest Cv ( = 11.44% for series h97, tension.
Spaced Threads, #8-18, 0.0605" thickness),
n = 10 and Xa = 0.5446 Xm . References
Allowable Pullout Values Based on Measured
1. ASTM volume 02.02, Aluminum and Magnesium
Mechanical Properties
Alloys, in the article "Statistical Aspects of Mechanical
Next consider a safety factor (F) of 3 (per reference [1])
Property Assurance" by W.P. Goepfert. Values for K are
applied to the predicted value of pullout Pp to determine
taken from Juran's Quality Control Handbook , edited by
an allowable value Pa where: Pa = Pp /3. If the safety
Juran, J.M., 4th ed., published by McGraw-Hill, and are one
factor (F) is considered equal to an overload factor (m)
sided factors for 99% exceeding with a confidence of 95%.
divided by an under-capacity factor ( Ö ): F = m/Ö . In
(See Aluminum Design Manual Part V, section 1.0 for a
other words, mT < Ö Pp where T is the design tension
discussion).
per fastener and T < Pa = Pp / (m/ Ö ).
2. Specifications for Aluminum Structures: Allowable
As given in reference [2], consider m = 1.6 for live load.
Stress Design, The Aluminum Association, 1994.
Thus Ö = m/F = 1.6/3.0 = 0.533.
3. Minimum Design Loads for Buildings and Other
Therefore, if Xa > Ö Xm = 0.533 Xm and if the predicted
Structures, ASCE 7-95, American Society of Civil
value Pp < Xm, then 99% or more of the population of
Engineers.
fasteners are expected to be capable of resisting an
"ultimate" tension force equal to 1.6 times the allowable
5
Yield Transition Strength (of Threads)
4
* PULLOUT (Relative Units)
1 2 3 0
1
1b
1a
0
0 0.05 0.1 .125 0.15 0.2 0.25 0.3 0.35 0.4
Fig. 6c
Notes:
1/2
* Force units: Based on (π D Fy/ (3) ) equal to ten, for relative scale, for yield region 1.
2
For strength region 3, assumed (Fu/Fy) = 22/16 = 1.375, TSA(I) = 0.017 in /thrd. and
N = 24 thrds./in. to get ratio of thread shr. values to base yield values.
0
1 2 3
1b
1a
0
0 0.05 0.1 .125 0.15 0.2 0.25 0.3 0.35 0.4
.038 0.08 BASE THICKNESS, t (Inches)
Fig. 6d
Notes:
1/2
* Force units: Based on (π D Fy/ (3) ) equal to ten, for relative scale, for yield region 1.
For strength region 3, assumed (F u/F y) = 22/16 = 1.375 for this plot.
3003-H14
Nominal TSA(I)
D Internal Material Thickness (Inches)
Thread Nominal Thread
Diameter Thread Stripping 0.06 0.072 0.08 0.094 0.125 0.156 0.188 0.25 0.312 0.375
& Thread Diameter Area Sq.
Per Inch (Inch) In./Thread Allowable Pullout (Pounds)
#8-32 0.1640 0.010 53 64 84 99 132 172 213 293 365 439
#10-24 0.1900 0.170 62 74 98 115 153 207 262 370 463 555
#12-24 0.2160 0.019 70 84 111 131 174 234 296 417 520 625
1/4-20 0.2500 0.027 81 98 129 151 201 274 349 494 616 740
5/16-18 0.3125 0.038 --- --- --- 189 251 344 440 625 780 938
3/8-16 0.3750 0.052 --- --- --- --- 302 415 533 761 949 1141
7/16-14 0.4375 0.070 --- --- --- --- --- 487 626 896 1118 1344
1/2-13 0.5000 0.086 --- --- --- --- --- 556 715 1022 1275 1533
3003-H14
For 0.060" < t < 0.125" :
1/2
Allowable Pullout = Py = (1/ 3.0)(K)( π)(d)(t)(Fty)/ (3)
F u (Tensile Ultimate Strength) 19000 psi K = 0.560 0.060" < t < 0.080"
F y (Tensile Yield Strength) 16000 psi K = 0.665 0.080" < t < 0.125"
For 0.125" < t < 0.25" :
Allowable Pullout = Py = (1/ 3.0)[1.2 d Fty (0.25 - t) + 1.16 N [TSA(I)] Ftu (t - 0.125)]
For 0.25" < t < 0.375" :
1/2
Allowable Pullout = (1/ 3.0)(t)(N)[TSA(I)](Ftu)/ (3)
NOTES:
1. Allowable material pullout as well as allowable fastener strength need to be checked.
2. For pilot hole sizes refer to tables 16 to 22.
3. Fastener pullout not shown for material thickness less than approximately (2) threads,
unless tested at a lesser thickness.
4. Multiple fastener connections and embrittlement need to be checked separately.
5005-H34
Nominal TSA(I)
D Internal Material Thickness (Inches)
Thread Nominal Thread
Diameter Thread Stripping 0.06 0.072 0.08 0.094 0.125 0.156 0.188 0.25 0.312 0.375
& Thread Diameter Area Sq.
Per Inch (Inch) In./Thread Allowable Pullout (Pounds)
#8-32 0.1640 0.010 50 60 79 93 124 169 217 308 384 462
#10-24 0.1900 0.017 58 69 92 108 143 205 269 393 490 589
#12-24 0.2160 0.019 66 79 104 122 163 231 302 439 548 658
1/4-20 0.2500 0.027 76 91 121 142 188 271 355 520 648 779
5/16-18 0.3125 0.038 --- --- --- 177 236 340 449 658 821 987
3/8-16 0.3750 0.052 --- --- --- --- 283 411 544 801 999 1201
7/16-14 0.4375 0.070 --- --- --- --- --- 482 639 943 1177 1415
1/2-13 0.5000 0.086 --- --- --- --- --- 550 729 1076 1343 1614
5005-H34
For 0.060" < t < 0.125" :
1/2
Allowable Pullout = Py = (1/3.0)(K)(π)(d)(t)(Fty)/ (3)
Fu (Tensile Ultimate Strength) 20000 psi K = 0.560 0.060" < t < 0.080"
Fy (Tensile Yield Strength) 15000 psi K = 0.665 0.080" < t < 0.125"
For 0.125" < t < 0.25" :
Allowable Pullout = Py = (1/3.0) [1.2 d F ty (0.25 - t) + 1.16 N [TSA(I)] Ftu (t - 0.125)]
For 0.25" < t < 0.375" :
1/2
Allowable Pullout = (1/3.0)(t)(N)[TSA(I)](Ftu)/ (3)
NOTES:
1. Allowable material pullout as well as allowable fastener strength need to be checked.
2. For pilot hole sizes refer to tables 16 to 22.
3. Fastener pullout not shown for material thickness less than approximately (2) threads,
unless tested at a lesser thickness.
4. Multiple fastener connections and embrittlement need to be checked separately.
6061-T6
TSA(I)
Nominal D Internal Material Thickness (Inches)
Thread Nominal Thread
Diameter Thread Stripping 0.06 0.072 0.08 0.094 0.125 0.156 0.188 0.25 0.312 0.375
& Thread Diameter Area Sq.
In./Thread
Per Inch (Inch) Allowable Pullout (Pounds)
#8-32 0.1640 0.010 117 140 185 217 288 366 446 601 750 901
#10-24 0.1900 0.017 135 162 214 251 334 435 539 740 923 1110
#12-24 0.2160 0.019 154 184 243 286 380 495 615 846 1055 1268
1/4-20 0.2500 0.027 178 213 281 331 440 578 720 996 1243 1494
5/16-18 0.3125 0.038 --- --- --- 413 550 723 903 1250 1560 1875
3/8-16 0.3750 0.052 --- --- --- --- 660 870 1088 1509 1883 2263
7/16-14 0.4375 0.070 --- --- --- --- --- 1024 1287 1797 2243 2695
1/2-13 0.5000 0.086 --- --- --- --- --- 1171 1471 2054 2563 3080
6061-T6
For 0.060" < t < 0.125" :
1/2
Allowable Pullout = Py = (1/3.0)(K)(π)(d)(t)(Fty)/ (3)
Fu (Tensile Ultimate Strength) 38000 psi K = 0.56 0.060" < t < 0.080"
Fy (Tensile Yield Strength) 35000 psi K = 0.665 0.080" < t < 0.125"
For 0.125" < t < 0.25" :
Allowable Pullout = Py = [1.2 d Fty (0.25 - t) + 1.16 N TSA(I) Ftu (t - 0.125)] 1/3.0
For 0.25" < t < 0.375" :
1/2
Allowable Pullout = (1/ 3.0)(t)(N)[TSA(I)](Ftu)/ (3)
NOTES:
1. Allowable material pullout as well as allowable fastener strength need to be checked.
2. For pilot hole sizes refer to tables 16 to 22.
3. Fastener pullout not shown for material thickness less than approximately (2) threads,
unless tested at a lesser thickness.
4. Multiple fastener connections and embrittlement need to be checked separately.
6063-T5
Nominal TSA(I)
D Internal Material Thickness (Inches)
Thread Nominal Thread
Diameter Thread Stripping 0.06 0.072 0.08 0.094 0.125 0.156 0.188 0.25 0.312 0.375
& Thread Diameter Area Sq.
Per Inch In./Thread Allowable Pullout (Pounds)
(Inch)
#8-32 0.1640 0.010 53 64 84 99 132 185 241 348 434 522
#10-24 0.1900 0.017 62 74 98 115 153 221 292 428 535 643
#12-24 0.2160 0.019 70 84 111 131 174 252 333 490 611 734
1/4-20 0.2500 0.027 81 98 129 151 201 294 390 577 719 865
5/16-18 0.3125 0.038 --- --- --- 189 251 368 489 724 903 1085
3/8-16 0.3750 0.052 --- --- --- --- 302 443 590 874 1090 1310
7/16-14 0.4375 0.070 --- --- --- --- --- 523 699 1040 1298 1560
1/2-13 0.5000 0.086 --- --- --- --- --- 597 799 1189 1484 1783
6063-T5
For 0.060" < t < 0.125" :
1/2
Allowable Pullout = Py = (1/ 3.0)(K)( π)(d)(t)(Fty)/ (3)
F u (Tensile Ultimate Strength) 22000 psi
K = 0.56 0.060" < t < 0.080"
F y (Tensile Yield Strength) 16000 psi K = 0.665 0.080" < t < 0.125"
For 0.125" < t < 0.25" :
Allowable Pullout = Py = (1/ 3.0)[1.2 d Fty (0.25 - t) + 1.16 N [TSA(I)] Ftu (t - 0.125)]
For 0.25" < t < 0.375" :
1/2
Allowable Pullout = (1/ 3.0)(t)(N)[TSA(I)](Ftu)/ (3)
NOTES:
1. Allowable material pullout as well as allowable fastener strength need to be checked.
2. For pilot hole sizes refer to tables 16 to 22.
3. Fastener pullout not shown for material thickness less than approximately (2) threads,
unless tested at a lesser thickness.
4. Multiple fastener connections and embrittlement need to be checked separately.
6063-T6
Nominal TSA(I)
D Internal Material Thickness (Inches)
Thread Nominal Thread
Diameter Thread Stripping 0.06 0.072 0.08 0.094 0.125 0.156 0.188 0.25 0.312 0.375
& Thread Diameter Area Sq.
Per Inch In./Thread Allowable Pullout (Pounds)
(Inch)
#8-32 0.1640 0.010 83 100 132 155 206 273 341 474 592 711
#10-24 0.1900 0.017 96 116 153 180 239 324 413 584 729 876
#12-24 0.2160 0.019 110 132 174 204 271 370 471 668 833 1001
1/4-20 0.2500 0.027 127 152 201 236 314 431 552 786 981 1179
5/16-18 0.3125 0.038 --- --- --- 295 393 540 692 987 1232 1480
3/8-16 0.3750 0.052 --- --- --- --- 471 650 834 1191 1487 1787
7/16-14 0.4375 0.070 --- --- --- --- --- 765 988 1419 1770 2128
1/2-13 0.5000 0.086 --- --- --- --- --- 874 1129 1621 2023 2432
6063-T6
For 0.060" < t < 0.125" :
1/2
Allowable Pullout = P y = (1/ 3.0)(K)( π)(d)(t)(Fty)/ (3)
F u (Tensile Ultimate Strength) 30000 psi
K = 0.560 0.060" < t < 0.080"
F y (Tensile Yield Strength) 25000 psi K = 0.665 0.080" < t < 0.125"
For 0.125" < t < 0.25" :
Allowable Pullout = P y = (1/ 3.0)[1.2 d Fty (0.25 - t) + 1.16 N [TSA(I)]Ftu (t - 0.125)]
For 0.25" < t < 0.375" :
1/2
Allowable Pullout = (1/ 3.0)(t)(N)[TSA(I)](Ftu )/ (3)
NOTES:
1. Allowable material pullout as well as allowable fastener strength need to be checked.
2. For pilot hole sizes refer to tables 16 to 22.
3. Fastener pullout not shown for material thickness less than approximately (2) threads,
unless tested at a lesser thickness.
4. Multiple fastener connections and embrittlement need to be checked separately.
6105-T5, 6005-T5
Nominal TSA(I)
D Internal Material Thickness (Inches)
Thread Nominal Thread
Diameter Thread Stripping 0.06 0.072 0.08 0.094 0.125 0.156 0.188 0.25 0.312 0.375
& Thread Diameter Area Sq.
Per Inch (Inch) In./Thread Allowable Pullout (Pounds)
#8-32 0.1640 0.010 117 140 185 217 288 366 446 601 750 901
#10-24 0.1900 0.017 135 162 214 251 334 435 539 740 923 1110
#12-24 0.2160 0.019 154 184 243 286 380 495 615 846 1055 1268
1/4-20 0.2500 0.027 178 213 281 331 440 578 720 996 1243 1494
5/16-18 0.3125 0.038 --- --- --- 413 550 723 903 1250 1560 1875
3/8-16 0.3750 0.052 --- --- --- --- 660 870 1088 1509 1883 2263
7/16-14 0.4375 0.070 --- --- --- --- --- 1024 1287 1797 2243 2695
1/2-13 0.5000 0.086 --- --- --- --- --- 1171 1471 2054 2563 3080
6105-T5, 6005-T5
For 0.060" < t < 0.125" :
1/2
Allowable Pullout = Py = (1/3.0)(K)(π)(d)(t)(Fty)/ (3)
Fu (Tensile Ultimate Strength) 38000 psi K = 0.560 0.060" < t < 0.080"
Fy (Tensile Yield Strength) 35000 psi K = 0.665 0.080" < t < 0.125"
For 0.125" < t < 0.25" :
Allowable Pullout = Py = (1/3.0)[1.2 d Fty (0.25 - t) + 1.16 N [TSA(I)] F tu (t - 0.125)]
For 0.25" < t < 0.375" :
1/2
Allowable Pullout = (1/3.0)(t)(N)[TSA(I)](Ftu)/ (3)
NOTES:
1. Allowable material pullout as well as allowable fastener strength need to be checked.
2. For pilot hole sizes refer to tables 16 to 22.
3. Fastener pullout not shown for material thickness less than approximately (2) threads,
unless tested at a lesser thickness.
4. Multiple fastener connections and embrittlement need to be checked separately.
3003-H14
NOTES:
1. Allowable material pullout as well as allowable fastener strength need to be checked.
2. For pilot hole sizes refer to tables 16 to 22.
3. Fastener pullout not shown for material thickness less than approximately (2) threads, unless tested at lesser thickness.
4. Multiple fastener connections and embrittlement need to be checked separately.
5005-H34
Nominal
D Material Thickness (Inches)
Thread Nominal
Diameter Thread 0.038 0.06 0.072 0.08 0.094 0.125 0.156 0.188 0.25 0.312 0.375
&
Diameter
Thread (Inch) Allowable Pullout (Pounds)
Per Inch
NOTES:
1. Allowable material pullout as well as allowable fastener strength need to be checked.
2. For pilot hole sizes refer to tables 16 to 22.
3. Fastener pullout not shown for material thickness less than approximately (2) threads, unless tested at lesser thickness.
4. Multiple fastener connections and embrittlement need to be checked separately.
6061-T6
#8-18 0.1640 74 117 140 185 217 319 457 600 848 1058 1272
#10-16 0.1900 86 135 162 214 251 334 495 661 982 1226 1473
#12-14 0.2160 --- 154 184 243 286 380 512 700 1066 1393 1675
1/4-14 0.2500 --- 178 213 281 331 440 592 810 1233 1613 1938
5/16-12 0.3125 --- --- --- --- --- --- --- 915 1443 1972 2423
3/8-12 0.3750 --- --- --- --- --- --- --- 1098 1732 2366 2908
6061-T6
For 0.038" < t < 2/N :
Allowable Pullout = Py = (1/3.0)(K)(π)(d)(t)(Fty)/ (3)
1/2
F u (Tensile Ultimate Strength) 38000 psi
Fy (Tensile Yield Strength) 35000 psi K = 0.560 0.038" < t < 0.080"
K = 0.665 0.080" < t < 2/N
For 2/N < t < 4/N :
Allowable Pullout = Py = (1/ 3.0)[1.2 d Fty (4/N - t) + 3.26 d Ftu (t - 2/N)]
For 4/N < t < 0.3125":
1/2
Allowable Pullout = Py = (1/ 3.0)(.9)(π)(d)(t)(Ftu)/ (3)
NOTES:
1. Allowable material pullout as well as allowable fastener strength need to be checked.
2. For pilot hole sizes refer to tables 16 to 22.
3. Fastener pullout not shown for material thickness less than approximately (2) threads, unless tested at lesser thickness.
4. Multiple fastener connections and embrittlement need to be checked separately.
* For extrusions
6063-T5
Nominal
D Material Thickness (Inches)
Thread Nominal
Diameter
Thread 0.038 0.06 0.072 0.08 0.094 0.125 0.156 0.188 0.25 0.312 0.375
& Diameter
Thread (Inch) Allowable Pullout (Pounds)
Per Inch
NOTES:
1. Allowable material pullout as well as allowable fastener strength need to be checked.
2. For pilot hole sizes refer to tables 16 to 22.
3. Fastener pullout not shown for material thickness less than approximately (2) threads, unless tested at lesser thickness.
4. Multiple fastener connections and embrittlement need to be checked separately.
6063-T6
NOTES:
1. Allowable material pullout as well as allowable fastener strength need to be checked.
2. For pilot hole sizes refer to tables 16 to 22.
3. Fastener pullout not shown for material thickness less than approximately (2) threads, unless tested at lesser thickness.
4. Multiple fastener connections and embrittlement need to be checked separately.
6105-T5, 6005-T5
NOTES:
1. Allowable material pullout as well as allowable fastener strength need to be checked.
2. For pilot hole sizes refer to tables 16 to 22.
3. Fastener pullout not shown for material thickness less than approximately (2) threads, unless tested at lesser thickness.
4. Multiple fastener connections and embrittlement need to be checked separately.
Copyright by the American Architectural Manufacturers Association (AAMA). This document was purchased by SIQI LU of Inhabit Australasia P/L on Mon Feb 14 2011. It may not be
reproduced, republished or distributed in any format without the express written consent of AAMA.