Preventive maintenance Schedule for electric motor

Daily / Weekly PM
DATE / / 2021 Motor Tag: PM-7001A Location: UNITY FPF

• Electrical Measurement recording (or use recording measurement device)

Recommended
I 1 I 2 I 3 Unbalance ratio Comment
value

10 %

Recommended
V 1 V 2 V 3 Unbalance ratio Comment
value

2%

Power factor Frequency Power Comment

• Temperature measurement recording (or use recording measurement device)

Drive end bearing Non-Drive end Motor frame Ambient

Comment
temperature bearing temperature temperature temperature

First Phase Second Phase Third Phase

Insulation class Comment
Wdg Temp. Wdg Temp. Wdg Temp.

• Vibration measurement recording (or use recording measurement device)

Motor overall Recommended Bearing drive end Bearing non drive Recommende
Comment
vibration value vibration end vibration d value

4.45 mm/sec 4 gE
 • Visual Inspection

Points to inspect Checked (√) Comment

Rust / corrosion parts

Missing bolts

Earthing cable connection

ventilation fan

Abnormal sound
 Preventive maintenance Schedule for electric motor
Monthly PM

DATE / / 2021 Motor Tag: PM-7001A Location: UNITY FPF

Points to inspect Checked (√) Comment

Cleaning motor enclosure

Thermal image recording

Online Partial discharge test

 Preventive maintenance Schedule for electric motor
Three Monthly PM

DATE / / 2021 Motor Tag: PM-7001A Location: UNITY FPF

Points to inspect Checked (√) Comment

Greasing motor bearing

Motor Alignment check

Coupling connection

Check on Earthing cable

connection tighten and
greasing

Preventive maintenance Schedule for electric motor

 Six Monthly PM

DATE / / 2021 Motor Tag: PM-7001A Location: UNITY FPF

Points to inspect Checked (√) Comment

Bearing vibration testing

Preventive maintenance Schedule for electric motor

Annual PM
DATE / / 2021 Motor Tag: PM-7001A Location: UNITY FPF

• Insulation evaluation testing

DAR Test Recommendation value Comment

Greater than 1.4

PI Test Recommendation value Comment

Greater than 4

DD Test Recommendation value Comment

Smaller than 2

Tan δ test Recommendation value Comment

0 to 0.005

HI-POT Test Recommendation value Comment

MΩ or GΩ
(100 mA Max.)

Surge Test Recommendation value Comment

LL EAR <10%
PP EAR <5%
Inductance test Recommendation value Comment

Trend values over time

Cu winding test Recommendation value Comment

 Unbalance Smaller
than 3%

Capacitance test Recommendation value Comment

Trend values over time

• Tasks Inside switchgear and motor Junction box

Points to inspect Checked (√) Comment

Cleaning the MCC

Check on circuit breaker, fuses,

contactor mechanism and coil,
overload
Don’t use WD40 for electrical
contact Only mechanism
lubrication)
Earthing connection inside
switchgear

Revise protection setting

Tighten all control and power wiring

Make function check

Check on Junction box sealing

(gasket) and gland connection,
Earthing point
Check on any auxiliary circuit for
motor as RTD for bearing or
winding temperature, Vibration
sensor , space heater , internal
thermistor

Tighten power cable to motor

terminals
Check on sealing between Junction
box Terminals and motor enclosure
(Opening for wiring through)
Check on fan connection tighten and
fan blades for any damage or loose

Tighten motor mounting base , and

also check for coupling tighten , also
IP seal for motor shaft

• Insulation resistance test IR for Cable and motor from switchgear side

IR test Recommendation value Comment

MΩ or GΩ
 Preventive maintenance Schedule for electric motor
Five years Overhaul

DATE / / 2021 Motor Tag: PM-7001A Location: UNITY FPF

Points to inspect Checked (√) Comment

Replace the shaft bearing

Replace Bearing inner and

outer seal

Replace Front and End shield

sealing

Replace Junction box sealing

Replace inner sealing between

junction and motor body
(internal Wiring opening)
Check on uniformity for Stator
core slots and lamination, and
perform Lamination core test

Check on rotor balancing

Check for aluminum bar

continuity

Check for any deformation for

bearing housing

Replace Ventilation fan and it

is sealing
 Preventive maintenance Schedule for electric motor
15 years Overhaul

DATE / / 2021 Motor Tag: PM-7001A Location: UNITY FPF

Points to inspect Checked (√) Comment

Sandblasting process

painting for motor frame

Cleaning and washing stator

winding using pressure steam
or electrical solvent to remove
any contamination or dirties

Dryness stator winding using

hot furnace

Increase Insulation of stator

winding

Replace all connection bolts