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Mechanical Seal

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0% found this document useful (0 votes)
72 views16 pages

Img 20240209 111431

Mechanical Seal

Uploaded by

dakshmali7
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF or read online on Scribd
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Type P-91/p-92 Type P-91/P-92 are multi Seals used for univers compe Spring, pusher type unk ‘al_applications. The alanced seals. are squipments, gs in the retainer wil provide be converted to P-92 by just a eI ‘hanging the seal in i the secondary member. ° 7 Type P-93/P.94 "ype P.35/.54 mechanical eal ner ial Seals re mut sping pusher ‘ype balanced seas sutblferhighpremurcere eee Seal Characteristics Single Seal Unbalanced Independent of direction Performance Range ShaftDiameter dl = 18..200mm Pressure p : 10bar(max)-P-91/92 25 bar (max) - P-93/94 Temperature t -20..220°C Velocity v 20 m/sec Pe) Typ m Ye (a re @ PartNo. Description 4 seatFace 8 O-ring : c Toustring ° sri F Retainer F nin screw 6 ‘Snapring . H ‘Stationary Seat s : ae 1 ' ' Materials SealFaces: Carbon, SiC, Tung. Carbide Metal arts:$5316, Hastlloy-C. Alloy 20 (Ovrings Elastomers /PTFE Wedge Applications General Chemicals Petrochemicals Refineries Lighthydrocarbons, Water Single Coil Spring Seal ‘Type SH-12 Type SH-12 is single coil sprin 5 sloped fot which lock onto the shaft. Seal is not dependent on Seal Characteristics Single Seal Palanced/Unbalanced Helical Coil spring Independent of direction of rotation Performance Range SShoftDiameter di. © 10..150mm Pressure p+: 20bar(mas) Temperature t : “20.140 Velocity v :15mysec Materials seal Faces: Carbon, Ceramic, SiC Tung. Carbide al Parts: $5304, $5316,Specal Alloy (O-rings:flastomers, PTFE Part No. Description A Seal Face v-Packing ‘seal Adapter Spring Drive Collar Grub Seren stationary Seat Stationary Packing Applications General Chemicals Petrochemicals Lighthydrocarbons Water Type $-52 Solid sealing construction Type NBM-3 Type NBM-3 is sin, e gle conical O-ring provided fo al spring, unbalanced se Secondary sealing, Sine FANSMssion is done by sre Tor pees ¥ the single coil springs t ae Jef hang St! the shat. Right handed ses TY led springs are provide Sree, ae . tating shafts respectively. These f Serie yt Sat es sving apteton n cal transfer, water pumpsetc PartNo, Description A Seal Face o-ring Thrust rng Right Hand Spring Stationary Seat o-ring Seal Characteristics Materials Seal Faces: Carbon, Ceramic, SI, Tung, Carbide Single Seal Unbalanced Metal Parts:SS304,S5316 Conical spring O-rings = Elastomers, TV Dependent on directions of rotation Performance Range Applications ShaftDiameter di: 10..200mm ‘Water pumps Pressure p. : l0bar(max) ‘Submersible pump Temperature t : -20..180°C Sewage pump Velocity vy : 10m/sec aw ages t yy AT) Cy PartNo. Description A Bellow B Spring Holder y Me Thrust Ring | © Clamping G Gasker ’ a EeeAueieare ro Type TB-20/TBR-20 ‘Type TB-20 & TBR-20 are external mounted seal designed for extremely corrosive application such op ace ani pounds and recucing agents, ll materials comingin contact with theliquidare made of chemically inert material Metall omponentsareisolated from the liquid Type TB-20 al faces not replaceable, Glas eld PTFE face is composite moulded with exible PTFE bellow Type TBR-20 Sealfaces replaceable and can besuppiied with hard materials sutble for abrasive services. Seal Characteristics Materials Single Seal Seal Faces GF, Sic, Ceramic Outside Mounted MetalParts: 55304, S316, Hast-C Independentofdiection of rotation O-rings: PTFE Bellow Performance Range Applications ShaftDiameter 1: 18..120mm Extremely Corrosive application Pressure P : Bbar(max) Temperature t : -45.120'C Velocity v5 20m/see Be2n ‘\Sexternally n ene mounted comp area and are not exp oe inherently balanced, hence no ne Spee Part No. Seal Characteristics Materials Performance Range Applications Shaft Diameter dl: 18..200mm Pressure p © 12bar(max) Petrochemicals Temperature : -20..180°C Refineries Velocity vy: 20m/sec Light hydrocarbons, Water www.newmake.in @ a Description Seal Ring O-Ring Thrust Ring Snap Ring Spring Grub Screw Stationary Seat Stationary Packing Single Seal eal Faces: Carbon SiC, Tung Carbide Unbalanced Metal Parts:SS316, $5304 Independent of direction of rotation D-rings Elastomers, PTFE Wedge Type SL-250 Type SL-250 is the balance sleeve. Ths seals are designed for mecia containing solide fF with high viscosity, The springs ate protected trom media, thus no clogging of Seal Character Single Seal Balanced Capsulated Spring Independent of direction ofrotation Performance Range ShaftDiameter di: 18..150mm Pressure p= 25bar(max) Temperature t+ -20..140'C Velocity v= 20m/sec Applications General Chemicals Food Industries Media Containing Solids PETE Rte : springs oF springs artment, resulting in high lily ED; o™~ PartNo, Description a Rotary Face 8 O-Ring c Thrust Ring > Snap Ring E pring F Grub Serew ie Stationary Seat x Stationary Packing Materials Seal Faces: Carbon, SiC, Tung, Carbide Metal Parts:5S304, $316, Haseloy-C, Alloy 20, O-rings: Viton Nitrile Seal Characteristics Single Seal Balanced Independent of direction of rotation Performance Range ShaftDiameter di: 25..150mm Pressure pp 80bar(max) Temperature t : -20.220°C Velocity y : 20m/sec Applications Main Oil Pipeline Water Injection Pumps Boiler Feed Water Pumps Part No. Description Seal Face xing Backup ring Retainer Spring sleeve o-ring Seat O-ring Pin Throttle bush Assembly foxture Drive Collar Grub Screw Gland Bese ee sam on eS Materials Seal Faces :Carbon, SiC, Tung.-Carbide MetalParts :$$316, $5304, Hastlioy-C, Alloy 20, (O-rings :Elastomers a7 rye vary sea co ig a ype HP-104 series are designed to handle liquids of varying containment including slurries, sludge, sewag, 1s oF abrasive media ete. The Type HP-104 Cartridge al combines the advantage of easy instalation and ple maintenance with total reliability. Th 135 of the design ensure thatthe sea fit al ANSI ind DIN stuffing boxes. This Seal is specially design f Seal Characteristics Single Seal Balanced Independent of directions of rotation Performance Range ShaftDiameter 1: 21.150mm P p : 70bar(man) ture t 3-20.20 Velocity vy: 20mysee Part No. Description A Seal Face 5 o-ring Seal Ring Housing D O-Ring € Grub Serew F Stationary Unit Stationary Packing 4 Stationary Shell Stationary Shell Packing Materials Seal Faces Carbon, SIC. Tung. Carbide Metal Pars: $5316, 55304, Hastelloy-C Alloy 20 O-rings : Elastomers Appl Main OilPipeline Waterinjection Pumps Boiler Feed Water Pumps He 2. bet jtators, Mixers and Reactor Vess entry vessels side the 4t0 the shortest shaft length ecneneme Th wit su pre fi a ‘Type AGS-200CT oa Double seal back to back Materials Seal Faces ‘Carbon, SiC, Tung. Ceramic Metal Parts :SS316, Hastelloy-C Alloy 20 (O-rings : Elastomers, PTFE Seal Characteristics Single Seal Double Seo! i Unbalanced /Balanced Independentondirectionof rotation Performance Range Applications ShaftDiameter dl: 25..250mm vaccum...70 bar (max) Temperature t :-20.220°C Velocity vs Amsec General Chemicals andits vapours. Petrochemicals andits vapours, Pressure ep Light Hydrocarbons and its vapours. Heat Exchanger Sn porated in API Plans Newmake Heat B 212341 to bring down th of buffer fluid before it enters into Exchanger may be mounted either vertically or horizontally, the vertical mounting being pre ecause of better thermosyphon effect FLUSHING FL sHING ourter Pressure Guage nuteogen - = note @ vert Thermosyphon mm — ue rE and Pume With Newmoke's Thermasyphon system it posible to eal tupply Darr fd to double seat arangement. The | pressure of bai ud higher than the pressure ofthe | fa being sealed Thus seal faces remain in contact wth be toch otter and sealing sea temperature contd Treronyphon system sas per APIS? * patng bute net ceoling wate 8 Nor earn Sua am Buffer Outlet Cyclone Separator Cyclone Separator are designed for removing dirt, sand and solid particles from injection flow to mechanical eal The separation is obtained by centrifugal force generated bylifferential pressure across the cycione. Size sYeNPT/L/2°8SP Pressure 120 bar Temperature 200°C ans. Combined with advancement ancements in the seal face materials the equipment standards are. API6L0, DIN 24960, 1SO 3608, DIN EN 12756 and ISO 21049. Fave Pinay Seat BASIC SEAL CONSTRUCTION ne rotating with \g Mechanism: Iwo lappet Jat and another 1 Seal is unbalanced because a high proportion of the hydraulic load is applied to the uid fm. ‘Fuld Pressure (P) - (Sieall:. seins UNBALANCED SEAL) — Seal Balance = I andis <2 Seals balanced because a lower proportion of the hydraulic load is applied to the fluid fm. ’ Ai. | ste el gaia BALANCED SEAL Diff Pressureacroos seal = Ap Seal face press.Vatiation constant = 0S generally pringload pressure on face = 18t028ka/cr MATE Most of impro develor impreg seal oF condi anda For ¢0 carbon have pr and the Carbe impre Carbs mp Tung silie Alum Surt MATERIALS Most of the seal designs hav eS ill i regular Usage. The typically 330°C However tery meatal yh development of superior and highly reliable resin impregnated carbon a5 also antimony impregnated carbon has enable success seal operation even in marginal lubrication conditions particulary in ight hydrocarbon igh temperature water applications corrosive liquids ‘or resin impregnated sintered silicon carbide grades have proved the ideal solutions. The hardness and thermal conductivity of silicon carbide is extremely high asshown inthe table below, Material Compressive Density Modulus Strength elasticity of fmm’ fem? kN" Carbon, resin 250 as ze impregnated Carbon, antimony 350 215 262 impregnated Tungsten Carbide 15 635 Silicon Carbide 34 365 Alumina Oxide 39 385 Surface Roughness TEI TAIL) A Lapped sliding face made out of different materials having the following average, arithmetic mean roughness values (Ra) Tungsten carbide 0.01yimm Silicon carbide 0.04j.mm Carbon graphite 0.10mm ‘Aluminium oxide 0.15umm [MAXIMUM PRESSURE x VELOCITY VALUES costo rt ante ia lena eee ware some 3.96 8 T13¥ Extrusion characteristics of elastomeric O-rings Te exruson essnes of wanna ngs on be gen anes by use of upper igs. 0 8 2 Pressure diferential (Dar) 2328 rr 8 100% 02 03 04 05 08 OF 08 Total radial clearance in mm 10 Shatt radial detection - must nt exceeo 0.002" (0.5mm ulindleatormovement at any pointalong the shan, se ‘Shaft run out - must not excees 0.002" (05, !m) ful incicator movement at any point along the shat. ‘Seal Chamber face run out-Se2i Chamber face should be square to shaft cei line within £0,005" (0.13mm) fullindicator movement. Seal Chamber bore concentricity - Shaft concentric to seal chamber bore should not ‘exceed 0,005" (0.13 mm) full indicator movement. Plan ty Cie tom, troigh ont Aschege ana rato fu ea ‘through orice to can | Plan 21 (Ceuiten tom charge ‘trough ore and eon. Pon 22 sh Eo enters i Pan s2 arava ise im seer weronren [A | | ein i aig rg | pian 83 | ara pressised \ vesse,ethertemosyphe pls, | road ) eration paring 9 23 ef ccaaton rough cal | back seal, by pumping rng | Plant Forced bare cela fom | | ena re | Plant Caton rom dscharge tough eye | | Peed wench | sain ports TABLE OF MATERIALS MATINGRING SEAL RING SECONDARY SEAL SPRING HARDWARE Toyss304 To/ssao PIE 88316 59316 TOVALLOY-20, TO/ALLOY-20, nonce | ALLOV20 ALLOV-20, TG/TTANIUM TITANIUM, - : TOMAST-C | ToAST:-¢ = won| $5304 88304 s SILGARJHAST-G | EPR(PTFECoated) | MONEL MONEL a ss#i0 POM HASTELLOY-C HASTELLOY-C VELCHROM YELCHROME seen ss4i0 said i NIRESIST NEOPRENE : Se CCASTIRON | casrinow = mm | STEEL/CA A VELBRO aun — ——— CHROMEOKDE/SS316 | CHROMEOKDEISS316 | EPA ‘CHROME OXIDE/SS315 rel STELLITE STELLITE( STELLTE(N) HASTELLOVE SILOM SL CAR /SSU04L sssa04l SiL.caR/ss3té | SIL CAR/SS316 ~ NOKLE CARVSSS16L | SILCAR/SS3T0L_ = (60) /S8316 To(co)ssai6 | MITON Te (wiy/Ssa16 To(NiySS316_ {TON (PTFEostes) | sionucKLe ‘SICINIGKLE {stonsan —[suomanie | sens 55816 PTFE Goaud) 7G(G0)s0u0 —__ T0(C0)S0LD ae TC(N.) SOLID [Tre iwi) sou To/t7-4PH Terre ~_| CERAMIC "CERAMIC Wa ~joamsowar | cane CARBON MESO | CARBOH-WISSTE ‘CARBON-R ‘CARBON-R cARGON-RISS3I6 | CARBON-AISSAI6 | CARBON-RHAST-C | CARBON-FUHAST-C ) CARBON-RINICKLE | CARBON-A/NICKLE ‘CARBON-R/ALLOY-20 | CARBON-R/ALLOY-20 or Grr SILCARISSOD | SILGAVSS304 YP SWLCARJALLOY-20 | SIL .CARJALLOY-20 “SILCAR/TITANIUM | SIL.CAR TITANIUM ‘CARBON-TITANIUM | CARBON-AYTTTANIUM RULON ULON [or [err 7) NON-METALLIC ~TKALREZ&CHEMRAZ TTT Type CT-100 Type CT-100 is a compact cartridge bal artridge balanced s developed for hand st specia acing ses, sadge ly ; polymering fis. In the caidge concn a8 es Springs ateoated from the Mud enhancng nese me Alter detaching ofthe locaton pater meine ly installed straight away without : measurements. Type CT-100 is 9 study, robust sey = Capable of maintenance freerunsforyearstogerner “ ' ‘ PartNo. escipon f a Seal Face O-Ring Pin Sleeve . Stationary Seat O-Ring Spring ‘Washer Throttie Bush Assembly Fisture Shrink Dise Giand Mater Single Seal ‘Seal Faces:Carbon, SiC, Tung, Carbide Metal Parts:$S304,5$316, Hasetlloy-C, Alloy 20 Balanced Cartridge Unit (O-rings: Viton, Nitrile Seal Characteri Dependentofdirection of rotation Performance Range ShaftDiameter dl: 20..150mm Pressure p : 2Sbar(max) Temperature t+ -20.280°C Velocity v 20m/sec Applications Pulp & Paper ‘Slurry pumps ‘Sludge pumps Ped ‘ Neer) ( Type MB-96 Type MB-96 seals specially designed for high temperature application and suitable for high start-up toque since the bellows unitis independent of torque transmission. Graf is used as a secondary member having excellent ature range upto 400. Shrunk fit seal face design imize face distortion restricting leakage and wear rate tovery low levelunder a wide range of condition, Type MB-96 PartNo. Description al Face Face Housing Bellows Collar Packing Drive Collar Grub Screw Head Screw stationary Seat H cr £ B € BA 13 1 Packing ‘Type MB-91 ‘ype MB-91 seals are widely used in refinery, petrochemicals and chemical industries, Static o-ring is used. as @ seeondary member The absence of dynamic o-Fing prevents possibilty of seal hang-up.Centroid loaded face desion increases seal life by avoiding sel face distortion caused due to thermal expansion and also ensures optimum face Tatness over aiwide operating condition. Asa standard, Am350 bellow cores are used, For chemical compatibility Alloy €-276 orAlloy718 bellow corescanbe used Seal Characteri Materials Seal Faces: Carbon, SiC, Tung. Carbide single Sea Balanced Metal Parts: $5316, $$304, Carpenter-42, Inconel825, j Metal Bellows Hastelloy-C t independent of directions ofrotation O-rings :Grafoi, Viton & PTFE Type MB-91 Pesronnance Bae PartNo. Description aft Diameter dl. = 18,.100mm Pressure pp : 10bar(max) A Seal Face Temperature t+ -20.400"C(MB-96) 8 Face Housing 20..200°C (MB-91) c Metal Bellows vs 20m/sec D Collar E O-Ring Applications F econ. High temperature applications 6 Stationary Seat Petrochemicals H O-Ring Refi

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