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Rocker Shaft Assembly and Push Rods

This document provides instructions for removing and installing a rocker shaft assembly and push rods on a 3304 engine. The main steps are: 1. Remove the bolts and washers holding the rocker shaft assembly and then remove the assembly and O-ring seal. Mark the push rods for reinstallation. 2. Install the push rods back in their original locations and engage them with the valve lifters. Install a new O-ring seal and lubricate the bolts before reinstalling the rocker shaft assembly. 3. Tighten the bolts holding the rocker shaft assembly in sequence to the specified torques. Adjust the valves to the proper clearances of 0.38mm for

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667 views3 pages

Rocker Shaft Assembly and Push Rods

This document provides instructions for removing and installing a rocker shaft assembly and push rods on a 3304 engine. The main steps are: 1. Remove the bolts and washers holding the rocker shaft assembly and then remove the assembly and O-ring seal. Mark the push rods for reinstallation. 2. Install the push rods back in their original locations and engage them with the valve lifters. Install a new O-ring seal and lubricate the bolts before reinstalling the rocker shaft assembly. 3. Tighten the bolts holding the rocker shaft assembly in sequence to the specified torques. Adjust the valves to the proper clearances of 0.38mm for

Uploaded by

ma.powersource
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PDF, TXT or read online on Scribd
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1/20/24, 10:49 AM SIS 2.

Rocker Shaft Assembly And Push Rods (SENR2808)

SMCS - 1102, 1208 SENR28080021


Remove Rocker Shaft Assembly And Push
Rods PIP
START BY: -
202 1046
a. remove valve cover 4
07: 01/2 666
/ 4
4
SEN 9:06+ 0
© 2 R280 03:00
024 8
Cat
3304 Engine Shown erp
illa
1. Remove bolts (1) and the washers that hold rocker shaft assembly (2) in position.

rI nc.
2. Remove rocker shaft assembly (2). Remove the O-ring seal from the rear rocker arm support
bracket.

3. Put identification marks on push rods (3) as to their location in the engine. Remove the push
rods.

Install Rocker Shaft Assembly And Push Rods

3304 Engine Shown


1. Install push rods (1). Make sure they are in their original location in the engine and in position in
the valve lifters.

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1/20/24, 10:49 AM SIS 2.0

NOTICE

Loosen the adjusting screws on the rocker arms. This will


prevent a bent valve or push rod during installation of the
rocker shaft assembly.

2. Install a new O-ring seal in the rear rocker arm support bracket. Put 2P2506 Thread Lubricant on
all of the bolts that hold the rocker shaft assembly in position except for the bolt that goes through
the rear rocker arm support bracket.

3. Put rocker shaft assembly (2) in position on the engine. Make sure the dowels in the support
brackets are in alignment with the dowel holes in the cylinder head. Make sure the rocker arms are
engaged with the push rods.

4. Install the bolts and washers that hold the rocker shaft assembly in position, and tighten them
until they are finger tight.

3304 Engine Sequence

3306 Engine Sequence


5. Tighten the bolts that hold the rocker shaft as follows:

a. Tighten the bolts in number sequence to a torque of 156 N·m (115 lb.ft.).

b. Tighten the bolts in number sequence to a torque of 250 ± 17 N·m (185 ± 13 lb.ft.).

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1/20/24, 10:49 AM SIS 2.0

c. Tighten the bolts again in number sequence to a torque of 250 ± 17 N·m (185 ± 13 lb.ft.).

6. See Valve Clearance Setting in Testing And Adjusting. Make an adjustment to the valves so the
intake valves have 0.38 mm (.015 in.) clearance and the exhaust valves have 0.64 mm (.025 in.)
clearance.

END BY:

a. install valve cover

PIP-10464666
2024/01/20
07:48:59+03:00
SENR28080021
© 2024 Caterpillar Inc.

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