BACKWELDREPAIRPROCEDURE

PROCESS:
WELDING SMAW TYPE:MANUAL DOC.:WPS-MA-O7
Rev.:1
NoAPI-1104/ ASMEB31.8
SPECIFICATION C.P.No:WPS-MA-O7 Data:19.06.2007
Page114

1. JOINTTYPE V grove 4. SHELDINGGAS N/A

Jointdesign V:60o-70o Type of Gas N/A

Backing N/A Composition N/A
Backingmaterialtype N/A Flow Rate N/A
Others N/A ShieldingFlux N/A
Composition N/A
2. MATERIALBASE Pipe/flange
to hot Others N/A
bend

Quality 5. WELDINGPOSITIONS 6 G Fixed

APf-5LX4214516
Specification GRTO/A35OLF2
WeldingProgression Uphill
Group
N/A Others N/A
Thicknessrange
N/A Others N/A
Pipediameterrange
Z > 60.3mm
Others
N/A 6. PREHEAT
3. FILLERMETAL
OEFILIKON or PreheatTemperature 1 9 0' c
equivalent
Specification Temperature
between 160'C<t <250rc
passes
Classification AWS 5.1 N/A
Post-Heat
Temperature
\- Electrodesize E 6010/E7018
Others Torch
Wire size - Pre-heating Thermopencilor
2,513.25and 4mm - temperature
control thermometer.
Flux N/A Propane
- Pre-heating
Gas 60mmaround
Wire flux composition - Pre-heating
zone zone
repairing
N/A
Others N/A
7. POSTHEAT
N/A TREATMENT
N/A
Temperature N/A
Timerange N/A
Others

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 BACKWELDREPAIRPROCEDURE

8. ELECTRICAL
CHARACTERISTICS DOC.:WPS-MA-O7
Rev.:1
Data:19.06.2007
Page2ol4
Process Typeof Polarity Electrode Current Voltage Travel Others
current @ A V speed
mm cm/sec

Root(uphill) D.C. 2,5 55-65 25 10/55 E-6010

Or Equivalent

9. TECHNIQUE SMAW 10. CLEANINGAND

GRINDING
Stringor weavebead String Grinding
Preparation
Oscillation N/A Grindingand/orbrushing
Betweenpasses
Singleor multipass Single Grinding
Initialcleaning
Singleor multielectrode Single Grindingand/orbrushing
Finalcleaning
Sizeorificeinthetorch N/A
Piece-Torch
distance N/A
1 1 .C A P
Others 1 , 6m m
Max.timing: Max cap height
- betweenRootandHotpass N/A 4 mmwiderthanoriginal
- Others N/A Face of weld grove
- Minimum lengthto repair 50 mm
- Maximum lengthto a single
reparr 30%totalweld
Partialrepair length 12. HSE RiskAssessements
Fullpenetration
repair 20%totalweld
length To complywiththe HSERA017
- Max.repairson thesamezone requirementsof work in HSERA021
1 confinedspacesand Health HSERA023
- Cooling & Safetyand Environmental HSERA025
Thermo manualsand proceduresas HSERA026
insulation
blanket per con tractual
requirementsand risk
assessmentspreparedfor
the project.

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BACKWELDREPAIRPROCEDURE

DOC.:WPS-MA{7
WELDINGPROCEDUREQUALIFICATION
RECORD Rev.:1
Date:19.06.2007
Paqes4 of 4

CodeReference API 1104 BaseMaterialAPI 5 L X 42 I A516GR70/A350LF2

Joint Location V-Groovebutt weld (root) Diameter: M>19.1mm

WeldedsName Date

PipesNRS: Heat NRS:

Preparation
Method Cleaning
Interpasses Preheating
Temperature Interpass
Temperature
Machining/
Grinding Brushing
& Grinding

WeldPreparation A
(:=

cap

Rcrot

Electrode Fluxor oas Weld

Pass shield Curren Volts
Side Weld Weld Speed
No. Process Position I raoe t\aIu t (A) (v) cm/mn
@ Code Pol (Umn)
Name re
A Root SMAW 6G 2,5mm E Oerlikon 6010 N/A N/A

Pre Heating- 190"C Post- HeatingNone Lotnrs.

Consumables N.D.T
Pre HeatinoTvoe - Gas Drooanetorch

P.W.H.T: None (-) Additionalnotes:

Coolino: Withcoldconditions
or whenever Excavationshall be oouoedand/orqround.In case of qouqinq.the minimum
necess-arv.thermoinsulations
clotheswillbe used travelspeed shall bd30-cm/m.Gouled surfacesshallbe {roInd to a bright
afterfinishing
Cap. metalfinish-
Electricalweldinqparametersshall be adiustedafterWP Qualification.
Welder'sand WPOR's weldingprocessviill qualifysimultaneously

Approvedby: EMPLOYER
Signed: Approvedby:
Date: Signed:
Date:

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