Sic Mos Trench SJ J.spmi.2018.10.016
Sic Mos Trench SJ J.spmi.2018.10.016
Qingyuan He, Xiaorong Luo, Tian Liao, Jie Wei, Gaoqiang Deng, Tao Sun, Jian Fang,
Fei Yang
PII:             S0749-6036(18)31665-3
DOI:             10.1016/j.spmi.2018.10.016
Reference:       YSPMI 5928
Please cite this article as: Q. He, X. Luo, T. Liao, J. Wei, G. Deng, T. Sun, J. Fang, F. Yang, 4H-SiC
superjunction trench MOSFET with reduced saturation current, Superlattices and Microstructures
(2018), doi: https://doi.org/10.1016/j.spmi.2018.10.016.
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                                ACCEPTED MANUSCRIPT
Qingyuan Hea, Xiaorong Luoa, Tian Liaoa, Jie Weia, Gaoqiang Denga, Tao Suna, Jian
                                                                          PT
                                          Fanga, Fei Yangb
a
    State Key Laboratory of Electronic Thin Films and Integrated Devices, University of Electronic
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                     Science and Technology of China, Chengdu 610054, China
 b
     Global Energy Interconnection Research Institute, Changping District, Beijing 102209, China
                                                              SC
Corresponding author. Tel: +86 28 83206788, Fax: +86 28 83207120, Email: [email protected]
Abstract—A novel 4H-SiC superjunction trench metal oxide semiconductor field effect
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    transistor (SJ-TMOS) is proposed in this paper. The device features a grounded P+ buried
    layer below the P-body, an oxide trench beneath the gate, and a P-region surrounding the
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    oxide trench. The P-region, grounded P+ buried layer, and P-body serve as a three-level
    buffer (TLB) to lower the saturation current and thus improve the short-circuit ruggedness.
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    Moreover, the P-region, P+ buried layer and N-drift form an SJ structure to decrease the
    specific on-resistance (Ron,sp) and increase the breakdown capability. Compared with
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    conventional trench MOSFET (C-TMOS), the saturation current for SJ-TMOS is drastically
    lowered and thus the short-circuit time (tsc) extends by 175%. Meanwhile, the Ron,sp decreases
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    by 45% and the breakdown voltage increases by 10%. In addition, the SJ-TMOS exhibits a
    low gate-to-drain charge (Qgd) due to the low permittivity of oxide trench and the
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    capability.
    AC
INTRODUCTION
       Silicon carbide MOSFETs, as a potential candidate for the next generation power
    switching device, are developing toward lower specific on-resistance (Ron,sp), lower switching
    loss, higher breakdown capability, and better short-circuit ruggedness [1], [2]. The trench
    technology and superjunction (SJ) structure are employed to reduce Ron,sp. The former
    optimizes the channel density and scalability, and some shielding structures are joined to
    overcome premature breakdown in oxide so as to keep the high breakdown voltage (BV)
                              ACCEPTED MANUSCRIPT
 [3]-[5]. The latter allows drift region heavily doped and modifies the electric field
 distribution, realizing high BV and low Ron,sp [6]-[8]. Reducing the Ron,sp often leads to higher
 saturation current and thus degrades the short-circuit ruggedness. To lower saturation current,
 one typical way is to increase the JFET resistance, while the Ron,sp inevitably increases [9],
 [10]. In terms of improving the high frequency characteristics, shrinking the gate-to-drain
 overlapped area and thickening the bottom oxide are common methods in [11]-[13].
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   The 4H-SiC superjunction trench MOSFET (SJ-TMOS) is proposed to optimize the
 trade-off relationship between Ron,sp and short-circuit ruggedness, simultaneously improves
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 dynamic performance and BV. The three-level buffer (TLB) reduces the saturation current
 (Idsat). The SJ structure reduces Ron,sp and improves BV. The switching loss is decreased
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 because of the reduced gate-to-drain capacitance (Cgd). Simulation based on Sentaurus TCAD
 is carried out to investigate the static and dynamic characteristics. Shockley-Read-Hall
 recombination, Auger recombination, Okuto avalanche, incomplete dopant ionization
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 mobility, doping dependence mobility, and high field saturation mobility are used in
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 simulation. The thermodynamic model is covered in simulation of short-circuit test and an
 appropriate heat resistance is attached to the drain contact.
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   Figure 1 shows the schematic cross-sectional structures of the proposed SJ-TMOS, the
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 conventional trench MOS (C-TMOS) and the double-trench MOS (trench source and trench
 gate, DT-MOS). The gate structure of SJ-TMOS includes a shallow trench and a deep trench.
 The shallow trench is wider and filled with polysilicon. The gate oxide thickness is 50nm.
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 The deep trench is filled with SiO2 to form an oxide trench. A P-region surrounding the oxide
 trench relieves the electric field (E-field) at its bottom and corner. A grounded P+ buried layer
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 touches the shallow trench to reduce the high E-field at its corner. The P-region, the grounded
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 P+ buried layer and the P-body make up the TLB to drastically lower the Idsat. The P-region
 assists in depleting the N-drift and thus the Nd is increased. The oxide trench can withstand
 high voltage and reduce the Cgd owing to the low permittivity. The nonlinearity in SJ
 capacitance characteristics further lowers Cgd.
   In simulation of this paper, the channel length is 0.3µm, and an electron mobility of
 20cm2/V·s. The doping concentration of P-body is 2×1017cm-3. The doping profile of P+
 buried layer for SJ-TMOS and C-TMOS exhibits Gauss distribution, with surface
 concentration of 1×1019cm-3 and junction depth of 0.3µm. The doping concentration of drift
 region and the P-region are represented by Nd and Np, respectively. The distance between
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P-body and P+ buried (w1) and the distance from P+ buried to the central of JFET region (w2)
influence the saturation current.
                                        2.25µm                                   1.75µm                              1.75µm
                                Source             Gate                      Source Gate                           Source Gate
                                 N+                                            N+                                      N+
                                 P                 Poly                        P            Poly                       P        Poly
                      w1
                                                              1.2µm                            P 1µm         Metal                 P
                                                                              CSL                                      Lm
                                        P+                                (2 ×1016cm-3)
                                                                                               P+             P+
                           w2
                                             0.4     SiO2
                                             µm     SiO2                                   0.5µm
                                                            7µm
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                                                                                                                                       10µm
                                                    1µm
                            N-drift                                              N-drift                             N-drift
                                (N d)                                            ×1015cm -3)
                                                                            ( 6.5×                                   ×1015cm-3)
                                                                                                                ( 6.5×
                                                   P (Np)
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                                          N+                                       N+                                  N+
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                            (a) SJ-TMOS                                  (b) C-TMOS                          (c) DT-MOS
Fig.1.     Schematic cross-sectional structures of (a) proposed superjunction trench MOSFET (SJ-TMOS), (b)
the conventional trench MOSFET (C-TMOS) and (c) DT-MOS.
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  Figure 2 shows the off-state E-field contours. At the drain voltage of 1200V, the maximum
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E-field in oxide (Eox-max) of 1.77MV/cm for the SJ-TMOS is far below those of the other
devices. Even though the breakdown occurs at 1633V, the Eox-max for the SJ-TMOS is in the
safe area. Figure 3 (a) shows the depletion boundary of the three-level buffer (TLB) at the
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on-state. The depletion caused by TLB narrows the current and thus the out-put current is apt
to saturate. Figure 3 (b) shows the assistant depletion effect of the P-region and the P+ buried
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layer on the N drift region and the JFET region at off-state, and thus the higher optimum Nd is
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allowed.
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                                                                                        EOX=2.74MV/cm
                                                                                                                               EOX=3.07MV/cm   Electric Field(MV/cm)
3.0
                                                                                                                                                       1.5
AC
1.0
                                                                                                                                                       0.5
               EOX=1.77MV/cm                                 EOX=2.68MV/cm
                                                                                                                                                       0.0
                                 N+
                               P-body
           Poly                                   Poly              Poly                               Poly
                         3rd
2nd P+
           SiO
           SiO2                                   SiO2
                                                  SiO              SiO2
                                                                    SiO                                SiO2
                                                                                                       SiO
              2                 1st                  2                 2                                  2
                     P                        P
                               N-drift
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                         Depletion boundary
(a) (b)
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  Fig.3.   (a) In the on-state, the mechanism of three-level buffer to lower the saturation current. (b) In the
OFF-state, the P-region and the P+ buried layer assist to deplete the N-drift.
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RESULTS AND DISCUSSION
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    Figure 4 (a) shows the breakdown characteristic curves. The SJ-TMOS has the highest BV
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 of 1663V, and the equipotential lines distribution is more uniform than those of C-TMOS and
 DT-MOS. Figure 4 (b) shows the vertical electric field distributions. Because of the mutual
 depletion effect of the P- and N- pillar in the SJ, the E-field distribution for the SJ-TMOS at
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 the P/N interface is uniform and thus its BV is higher than those of C-TMOS and DT-MOS.
 Figure 5 (a) shows the relationship between BV and Nd, Np for SJ-TMOS. For each Nd, there
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 charge balance, while the BV will degrade owing to the increase in lateral electric field.
 Figure 5 (b) shows the impacts of Nd on the BV, Ron,sp and the figure of merit
 (FoM=BV2/Ron,sp). The proposed structure without the P-region of SJ is as a comparison with
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 the proposed SJ-TMOS, the optimum Nd for the SJ-TMOS of 9.5×1016 cm-3 is far higher than
 1.2×1016 cm-3 for the comparison structure, and the FoM is 2× high. Figure 6 shows the
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 trade-off relationship between Ron,sp and Eox-max for these three devices. The SJ-TMOS
 AC
 exhibits a great advantage in reducing Eox-max- and Ron,sp over the other two devices. For the
 DT-MOS, the Eox-max decreases and the Ron,sp increases as the length of mesa (Lm, see figure
 1(c)) reduces.
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                   100                                                                                                                4
                                  SJ-TMOS BV=1633V                                                                                                        SJ-TMOS          C-TMOS       DT-MOS
                                  C-TMOS     BV=1486V
                                  DT-MOS     BV=1554V
        µ A/cm2)                                                         Electric Potential (V)
                   10-1                                                                                                               3
                                                                                                                              E (MV/cm)
                                                                                                                                                                   Flat Electric Field
                                                                                  1600
                                                                                  1200
                   10-2
   Ids (µ
                                                                                  800                                                 2
                                                                                  400
                   10-3                                                            0
                                                                                                                                      1
                               SJ-TMOS    C-TMOS        DT-MOS
10-4
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                                                                                                                                      0
                           0             400                       800             1200             1600                                  0          2                 4            6         8           10
                                                            Vds (V)                                                                                                           y (µm)
(a) (b)
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  Fig.4.                  (a) Blocking I-V curves, the breakdown voltages are 1633V, 1486V, 1554V, respectively. The inset
                          figures are electric potential contours. (b) Electric field distributions in the vertical direction.
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            2000                                                                                                                  3000
                                                                                                          BV (V) , FoM (MW/cm2)                            with P-region w/o P-region
                                             ×1016cm-3
                                      Nd= 6.5×                                  ×1016cm-3
                                                                           Nd= 8×                                                                                                                                 3.0
                                                                                                                                                     BV
            1800                             ×1016cm-3
                                      Nd= 9.5×                                   ×1016cm-3
                                                                           Nd= 11×                                                                   Ron,sp                                            Optimum
                                                                                                                                  2500
                                                                                                                                                     FoM
                                                                                                                                                                                                                                 Ω⋅cm2)
                                                                                                                                                                                                                  2.5
            1600
   BV (V)
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                                                                                                                                  2000
                                                                                                                                                                 Optimum
                                                                                                                                                                                                                        Ron,sp (mΩ
            1400                                                                                                                                                                                                  2.0
                                                                                                                                  1500
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            1200
                                                                                                                                                                                                                  1.5
                                                                                                                                  1000
            1000
                                                                                                                                                                                                                  1.0
              800                                                                                                                   500
                0.5             1.0        1.5            2.0               2.5           3.0       3.5                               0.5           1.0          1.5         2.0 6        8       10     12      14
                                                                                                  M
                                                        (a)                                                                                                                  (b)
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  Fig.5.              (a) Relationship between BV and Np with different Nd for the SJ-TMOS. (b) Relationship between FoM
                          and the Ron,sp for the proposed SJ-TMOS and the proposed structure without the P-region of SJ.
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                                                                   6                                      Lm(µm)=1
                                                 Eox-max (MV/cm)
                                                                   5
                                      EP
0.9
                                                                                                                                  DT-MOS                     0.8
                                                                   4
                                                                   3
                                                                                                                                                                                 0.6
                                                                                         Eox-max : 42%                                                       C-TMOS
  AC
                                                                   2
                                                                                         SJ-TMOS
                                                                   1
                                                                                   1.2            1.4               1.6                       1.8            2.0           2.2          2.4
                                                                                                                                                         2
                                                                                                                   Ω⋅cm
                                                                                                          Ron,sp (mΩ                                         )
  Fig.6.                  Ron,sp verse Eox for SJ-TMOS, C-TMOS and DT-MOS. The Lmesa of DT-MOS is from 1µm to 0.6µm
with the step of 0.1µm.
            Figure 7 shows the I-V characteristic curves of the three structures at different Vgs. The
  SJ-TMOS has the lowest both Ron,sp and Idsat among the three devices. It’s worth noting that
  the ST-TMOS works in the saturated state around Vds = 5V, but the output currents for the
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When w1 ≥ 0.5µm, the change range of Ron,sp is relatively narrow, but the Idsat increase 3×
from w1 = 0.5µm to w1 = 0.8µm, The value of 0.5µm is thus chosen for the optimum value of
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w 1.
                                        5
                                               Vgs    =    15V   20V         25V
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                                            SJ-TMOS
                                        4   C-TMOS
                                            DT-MOS
                        2
                          )
                          Ids (kA/cm
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                                        1
                                                          M
                                        0
                                                2          4         6        8      10          12       14
                                                                          Vds (V)
                                        8
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                                                    w1=0.8µm                                         µm
                                                                                               w2=0.2µ
                                                                                                     µm
                                                                                               w2=0.3µ
                                        6
                                                                                                     µm
                          )
                                                                                               w2=0.4µ
                        2
                          Isat (kA/cm
                                                                                                     µm
                                                                                               w2=0.5µ
               EP
                                        4
                                                                     w1 from 0.8µm to 0.4µm, step 0.1µm
                                                          w1=0.8µm
                                        2
                                             0.5µm
   C
w1=0.4µm
                                        0
AC
w1=0.4µm
                                            1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6 2.8
                                                                                       2
                                                                              Ω⋅cm
                                                                     Ron,sp (mΩ            )
Fig.8. Tradeoff between Ron,sp and Idsat for the SJ-TMOS as the functions of w1 and w2.
   Figure 9 gives the short-circuit waveforms for the SJ-TMOS, the C-TMOS and the
DT-MOS at the bus voltage of 600V. The gate resistance and the stray inductance are set to
be 5Ω and 10nH, respectively. The gate turns on at 5µs. The short-circuit current for
SJ-TMOS is the lowest due to its lowest saturation current as mentioned above. The
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short-circuit duration time for SJ-TMOS, C-TMOS and DTMOS is set to 11µs, 5µs and 8µs,
respectively. The failure for C-TMOS and DT-MOS is detected after the gate turns off as
shown within the blue and green lines, because the high heat produced during short-circuit is
stored and it can’t give away. Consequently, the short-circuit withstanding time (tsc) for
C-TMOS and DT-MOS is less than 5µs and 8µs, respectively. For the SJ-TMOS, thanks to
the low saturation current, the heat produced during short-circuit doesn’t reach the critical
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value and thus the SJ-TMOS is found no failure.
1000
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                                     800
                          Vds(V)
600
400
                                                                                           SC
                                           20
                                                                                                 600V
                                           15
                                                                                                 10n H
                           Vgs (V)
                                           10           5µs                           5Ω
                                           5            8µs                                      DUT
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                                           0                   11µs
                                           -5
                                      -10
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                                           6
                            Ids (kA/cm )
                           2
                                                                            SJ-TMOS
                                           4                                C-TMOS
                                                                            DT-MOS
                                           2
                                                                M
                                           0
                                                0   5     10      15   20    50      75    100     125   150
                                                                            t (µs)
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  Fig.9.   Output currents and gate voltages at room temperature with the short-circuit time of 11µs, 5µs
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and 8µs, respectively. The inserted figure is the test circuit of short-circuit for simulation.
  The reverse transfer capacitance (Crss = Cgd) and the output capacitance (Coss) play critical
roles on reducing the switching losses. As shown in figure 10 (a), the capacitance
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characteristic for the SJ-TMOS is strongly nonlinear. This phenomenon in SJ devices has
been discussed in [14]-[16]. The equivalent capacitance for SJ-TMOS at Vds < Vc (see figure
   C
10(a)) and Vds > Vc are potted in figure 10 (b), When Vds < Vc, the Crss is small because the
AC
neutral region of the P-region connects to the source, which shields Cgd. Therefore, the
capacitance at the bottom of the trench is gate-to-source (Cgs). As Vds increases beyond Vc, the
Crss increases due to the weakened shielding effect with the shrinking P-neutral region. Gate
charges of these three structures are tested with the circuit in the inset of figure 10 (c). All the
device areas are set to be 1 cm2, the dc voltage of 600V is applied, and the currents of load
and gate are 100A and 200mA, respectively. A SiC JBS diode is used to provide a
freewheeling path. As shown in figure 10 (b), the Qgd for the SJ-TMOS, the C-TMOS and
DT-MOS is 162nC/cm2, 211nC/cm2 and 304 nC/cm2. The lowest Qgd for the SJ-TMOS
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                                                                                                              15
               10-7            SJ-TMOS      C-TMOS        DT-MOS                                                                  Qgd (nC/cm2)
                                                                                                                          SJ-TMOS 162
                    -8                                                                                                    C-TMOS 211
               10                                                                                                                                                 600V
                                                                                                                          DT-MOS 304
                                                                                                              10
   C (F/cm )
-9
                                                                                                         Vg (V)
   2
               10
                                                 Coss                            Cgs                                                                                     SiC
                                                                                                                                                      100A
                                                                                                                                                                         JBS
               10-10
                                                                                                                  5                                  200mA
                                                           Crss                                                                                                     DUT
               10-11                                                                                                        Qgd
                                                                                                                                   PT
               10-12                                                                             Cgd
                                                                         depletion boundary                       0
                         0 Vc=60V   200             400            600                                                0    200          400         600       800          1000
                                                                                                                                                          2
                                          Vds (V)                           Vds < Vc          Vds > Vc                                  Qg (nC/cm )
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                                          (a)                                          (b)                                                    (c)
       Fig.10. (a) Terminal capacitances of SJ-TMOS, C-TMOS and DT-MOS. (b) the equivalent capacitances are
                                                                                                             SC
  plotted in the SJ-TMOS for Vds < Vc and Vds > Vc. (c) Specific gate charge characteristic curves. The extracted
  Qgd is 162, 211, and 304nC/cm2, respectively. The inserted figure is the text circuit.
Table I summarizes the simulation results of SJ-TMOS, C-TMOS and DT-MOS. The FoM
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  BV2/Ron,sp for the SJ-TMOS increases by more than 100%, and the FoM Ron,sp×Qgd decreases
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  by more than 50% compared with those of the other two devices. The larger value of
  BV2/Ron,sp and the smaller value of Ron,sp × Qgd exhibit the better static and dynamic
  performance, respectively. As can be seen from figure 11, the result of the proposed
                                                                          M
  SJ-TMOS is closed to the theoretical 1-D limit of 4H-SiC unipolar devices. With the
  advancement of fabrication process technology, the SiC SJ technology can be extended to
                                                   D
  higher level of voltages, such as 3.3kV, 6.5kV, and the advantages would be more
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  outstanding.
                                                       TABLE I.
                                  CHARACTERISTICS OF SJ-TMOS, C-TMOS AND DT-MOS
                                                                  BV2/ Ron,sp Ron,sp×Qgd tsc
                               EP
                                                                       7]
                                                                     [1
                                                                     it
                                                                lim
                                                                                                                      8]
                             )
                                                                                                                   [1
                            2
                                     Ω⋅cm
                                                                                                                  it
                                            10
la r
                                                                                                                  im
                                                          ip o
                                                                                                                rl
                            Ron,sp (mΩ
                                                                                           [5]
                                                                                                             ola
                                                        un
                                                                       [11]
                                                                                                           ip
                                                                                                  [10]
Si
                                                                                                         un
                                                                                    [4]
                                                                                                      iC
                                             1                       [4]
                                                                                                   -S
                                                                                                 4H
                                                                              [6]    [7]
                                                                                                                     PT
                                                                                           This work
                                            0.1
                                              100                              1000                                    10000
                                                                              BV (V)
                                                                                                                   RI
  Fig.11.        Tradeoff between the breakdown voltage and the specific on-resistance in recent 4H-SiC
                  simulation reports and research samples.
                                                                                                     SC
  A feasible fabrication procedure is shown in figure 12. The deep trench is formed by ICP
etching after the shallow trench in (e). A metal with high etching selectivity to 4H-SiC is
selected for the mask layer, and it can be used for next three steps from (f) to (h). Figure 13 (a)
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shows the 3-D layout of SJ-TMOS, the P+ source is located in the z-direction, and it is
                                                             AN
protruded over the P-body to contact on the P+ buried layer. The schematic cross section of
the face ABCD and A’B’C’D’ are plotted in figure13 (b) and (c). The P+ buried layer is well
grounded by the P+ source.
                                                            M
                                       D
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   METEL
             G
   C
AC
  Fig.12. key fabrication process flows for the SJ-TMOS: (a) Form the P+ buried layer, (b) n-type epitaxial
growth (c) form the P+, N+ sources and the P-body, (d) ICP etch to form the shallow trench, (e) ICP etch to
form the deep trench, (f) vertical implantation to form the P-region at the bottom of trench, (g) tilted
implantation to form the P-region along the sidewall of trench (h) fill the deep trench with SiO2, (i) thermal
oxidation to form the gate oxide, (j) deposition the poly silicon and form electrodes.
                                         ACCEPTED MANUSCRIPT
                     z
                                    A’
                                     ’                B’
                                                       ’
                         x
                                           A               B                                               B’
                                                     P+                                   A’
                                                                                           ’                ’
                                            N+                 A                      B
                 y                Poly      P
                                                                                                     N+
                                                 C                                          Poly     P    P+
                             D            P+
                                 SiO
                                 SiO22
                                 SiO2
                                                                                           SiO2
                                                                                             PT
                                      N-drift
                                     D’
                                      ’               C’
                                                       ’
                                        N+
                                                               D                      C
                                                                                           RI
   Fig.13.   (a) 3-D view of SJ-TMOS. (b) Schematic cross section of the face ABCD (c) Schematic cross
 section of the face A’B’C’D’.
                                                                                  SC
CONCLUSION
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                                                      AN
   A 1200-class 4H-SiC SJ-TMOS is proposed in this paper. The TLB effectively lowers the
 saturation current by more than 50%, leading to the lengthened tsc of 11µs. The SJ structure
 reduces the on-resistance and improve the breakdown capability. The electric field in oxide is
                                                     M
 low owing to the shielding effect of the P-region and the grounded P+ buried layer. In
 addition, the SJ-TMOS also exhibits a good dynamic performance because of the low Qgd.
                                    D
 The SJ-TMOS is more attractive and promising for the high frequency and high power
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application.
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                 EP
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 AC
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●   The three-level buffer of the proposed device lowers the saturation current and thus improves the
    short-circuit ruggedness.
●   the superjunction structure reduces the specific on-resistance and improves the breakdown voltage.
●   The P-region and the grounded P+ buried layer shield the trench and thus reduce the electric field in
    oxide.
●   The low switching loss is caused by the low gate-to-drain charge.
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