Qap-Bv, PV, GV
Qap-Bv, PV, GV
4)F-09 REV-0
CONTRACTOR QUALITY ASSURANCE PLAN PROJECT : Replacement and Revamping of Pipeline Network at Oil Jetties Area, Kandla
ORDER NO. & DATE FOR PACKAGE NO. : 05/51/Q7F2/GAIL/001
SUB CONTRACTOR STRUCTURAL AND MECHANICAL PACKAGE NAME : PIPELINE LAYING WORKS ITEM : BALL , GATE & GLOBE VALVES
TS NO. : MEC/TS/05/21/002 Rev 1,Ed 1 AND Additional Notes for Valves & Technical Notes
ORDER NO. & DATE EQUIPMENT for gate and Gobe Valves
INSTRUCTIONS FOR FILLING UP : CODES FOR EXTENT OF INSPECTION, TESTS, TEST CERTIFICATES & DOCUMENTS :
1. QAP shall be submitted for each of the equipment separately with break up Code Description Code Description Code Description Code DOCUMENTS:
of assembly/sub-assembly & part/component or for group of equipment 1. Visual 18. Amplitude Test 34. Internal Inspection Report D1. Approved GA drawings
having same specification. 2. Dimensional 19. Sponge Test by Contractor D2. Information and other
2. Use numerical codes as indicated for extent of inspection & tests and 3. Fitment & Alignment 20. Dust/ Water Ingress Test 35. Hardness Test reference drg/ stamped
submission of test certificates & documents. Additional codes & description 4. Physical Test (Sample) 21. Friction Factor Test 36. Spark Test for Lining drgs released for mfg.
for extent of inspection & tests may be added as applicable for the plant 5. Chemical Test (Sample) 22. Adhesion Test 37. Calibration D3. Relevant catalogues
and equipment 6. Ultrasonic Test 23. Performance Test/Characteristic 38. Safety Device Test D4. Bill of matl./Item no./
3. Separate identification number with quantity for equipment shall be 7. Magnetic Particle Test (MPI) Curve 39. Ease of Maintenance Identification
indicated wherever equipment having same specifications belonging 8. Radiography Test 24. No Load/ Free Running Test 40. Fire Test (Type Test) D5. Matchmarks details
to different facilities are grouped together. 9. Dye Penetration Test 25. Load/ Overload Test 41. Charpy V-Notch Test D6. Line/ Layout diagram
4. Weight in kilograms must be indicated under Column-5 for each item. 10. Metallographic Exam. 26. Measurement of Speeds 42. Operational Torque Test D7. Approved erection
Estimated weights may be indicated wherever actual weights are not 11. Welder’s Qualification & 27. Accoustical Test 43. ENP (Electroless Nickel Plating) procedures
available. Weld Procedure Test 28. Geometrical Accuracy Execution D8. Unpriced sub P.O. with
12. Approval of Test and Repair 29. Repeatability and Positioning 44. Painting specification and amend-
ABBREVIATIONS USED : KEY TO SYMBOLS : Procedure Accuracy 45. Anti-Static Test ments, if any
SV : SUB VENDOR * : TO BE FILLED BY VENDOR 13.
13 Heat Treatment 30
30. Proving Test 46
46. Hydrostatic Double Block & D9 Calibration Certificate of
D9.
MFR : MANUFACTURER ** : TEST TO BE PERFORMED, IF APPLICABLE 14. Pressure Test 31. Surface Preparation Bleed Test all measuring instruments
TPI : DESIGNATED THIRD PARTY INSPECTION AGENCY 15. Leakage Test 32. Manufacturer's Test Certificates 47. Functional Test and gauges
CONTR : CONTRACTOR 16. Balancing for bought-out items 48. Pneumatic Double Block & D10. X-Ray Reports
H : HOLD 17. Vibration Test 33. IBR/ Other Statutory agencies Bleed Test
R : REVIEW compliance certificate 49. Cyclic Test
W : WITNESS
EQUIPMENT DETAILS INSPECTION AND TESTS Test Certificates & Acceptance Criteria REMARKS/
Sl. Description (with equipment Identification Quantity Unit Manufacturer's Expected Raw Material and In-Process Final Inspection/ Test by Documents to be Standards/ IS/ BS/ SAMPLING PLAN
No. heading, place of use and brief No. No./M Weight Name and Address Schedule of Stage Inspection submitted to MECON ASME/ Norms and
specifications) (MR Item No.) (Kg) Final Inspn. MFR/SV TPI CONTR MECON MFR/SV TPI CONTR MECON Documents
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18
1.0 Ball Valves, Gate Valves & Globe Valves ---- As per
SOR/
P&ID
* * *
As per attached sheet 2 to 10
Sheet 2 of 10
QAP No. : MEC/Q7F2/05/28/M/001/QAP-001/C&M FORM NO. 11.20(4.4)F-09 REV-0
EQUIPMENT DETAILS INSPECTION AND TESTS Test Certificates & Acceptance Criteria Inspection Codes REMARKS
Sl. Description (with equipment Identification Quantity Unit Raw Material and In-Process Final Inspection/ Test by Documents to be Standards/ IS/ BS/ & Sampling Plan
No. heading, place of use and brief No. No./M Weight stage inspection submitted to MECON ASME/ Norms and
specifications) (Kg) MFR/SV TPI CONTR MECON MFR/SV TPI CONTR MECON Documents MFR/SV TPI CONTR MECON
7** 7** - - - - - - Test Report 1. ASME B16.34, H W R R Wet MPI for 100%
Appendix-II of internal surfaces
2. MECON's T.S. of all castings & forgings & bevel
surfaces (MPI/ DP)
Sheet 3 of 10
QAP No. : MEC/Q7F2/05/28/M/001/QAP-001/C&M FORM NO. 11.20(4.4)F-09 REV-0
EQUIPMENT DETAILS INSPECTION AND TESTS Test Certificates & Acceptance Criteria Inspection Codes REMARKS
Sl. Description (with equipment Identification Quantity Unit Raw Material and In-Process Final Inspection/ Test by Documents to be Standards/ IS/ BS/ & Sampling Plan
No. heading, place of use and brief No. No./M Weight stage inspection submitted to MECON ASME/ Norms and
specifications) (Kg) MFR/SV TPI CONTR MECON MFR/SV TPI CONTR MECON Documents MFR/SV TPI CONTR MECON
Sheet 4 of 10
QAP No. : MEC/Q7F2/05/28/M/001/QAP-001/C&M FORM NO. 11.20(4.4)F-09 REV-0
EQUIPMENT DETAILS INSPECTION AND TESTS Test Certificates & Acceptance Criteria Inspection Codes REMARKS
Sl. Description (with equipment Identification Quantity Unit Raw Material and In-Process Final Inspection/ Test by Documents to be Standards/ IS/ BS/ & Sampling Plan
No. heading, place of use and brief No. No./M Weight stage inspection submitted to MECON ASME/ Norms and
specifications) (Kg) MFR/SV TPI CONTR MECON MFR/SV TPI CONTR MECON Documents MFR/SV TPI CONTR MECON
7** 7** - - - - - - Test Report 1. ASME B16.34, H W R R Wet MPI for 100%
Appendix-II of internal surfaces
2. MECON's T.S. of all castings & forgings & bevel
surfaces (MPI/ DP)
Sheet 5 of 10
QAP No. : MEC/Q7F2/05/28/M/001/QAP-001/C&M FORM NO. 11.20(4.4)F-09 REV-0
EQUIPMENT DETAILS INSPECTION AND TESTS Test Certificates & Acceptance Criteria Inspection Codes REMARKS
Sl. Description (with equipment Identification Quantity Unit Raw Material and In-Process Final Inspection/ Test by Documents to be Standards/ IS/ BS/ & Sampling Plan
No. heading, place of use and brief No. No./M Weight stage inspection submitted to MECON ASME/ Norms and
specifications) (Kg) MFR/SV TPI CONTR MECON MFR/SV TPI CONTR MECON Documents MFR/SV TPI CONTR MECON
7** 7** - - - - - - Test Report 1. ASME B16.34, H W R R Wet MPI for 100%
Appendix-II of internal surfaces
2. MECON's T.S. of all castings & forgings & bevel
surfaces (MPI/ DP)
Sheet 6 of 10
QAP No. : MEC/Q7F2/05/28/M/001/QAP-001/C&M FORM NO. 11.20(4.4)F-09 REV-0
EQUIPMENT DETAILS INSPECTION AND TESTS Test Certificates & Acceptance Criteria Inspection Codes REMARKS
Sl. Description (with equipment Identification Quantity Unit Raw Material and In-Process Final Inspection/ Test by Documents to be Standards/ IS/ BS/ & Sampling Plan
No. heading, place of use and brief No. No./M Weight stage inspection submitted to MECON ASME/ Norms and
specifications) (Kg) MFR/SV TPI CONTR MECON MFR/SV TPI CONTR MECON Documents MFR/SV TPI CONTR MECON
7** 7** - - - - - - Test Report 1. ASME B16.34, H W R R Wet MPI for 100%
Appendix-II of internal surfaces
2. MECON's T.S. of all castings & forgings & bevel
surfaces (MPI/ DP)
Sheet 7 of 10
QAP No. : MEC/Q7F2/05/28/M/001/QAP-001/C&M FORM NO. 11.20(4.4)F-09 REV-0
EQUIPMENT DETAILS INSPECTION AND TESTS Test Certificates & Acceptance Criteria Inspection Codes REMARKS
Sl. Description (with equipment Identification Quantity Unit Raw Material and In-Process Final Inspection/ Test by Documents to be Standards/ IS/ BS/ & Sampling Plan
No. heading, place of use and brief No. No./M Weight stage inspection submitted to MECON ASME/ Norms and
specifications) (Kg) MFR/SV TPI CONTR MECON MFR/SV TPI CONTR MECON Documents MFR/SV TPI CONTR MECON
1.08 Bolting Material (Studs & Nuts) Material 1,2 1,2 - - - - - - 1. D1 1. D1 H R R R Alongwith thickness measurement
As per 2. Report 2. Relevant Material for ENP Coating.
approved Standard
Datasheet 3. Manufacturer's
Specification
Sheet 8 of 10
QAP No. : MEC/Q7F2/05/28/M/001/QAP-001/C&M FORM NO. 11.20(4.4)F-09 REV-0
EQUIPMENT DETAILS INSPECTION AND TESTS Test Certificates & Acceptance Criteria Inspection Codes REMARKS
Sl. Description (with equipment Identification Quantity Unit Raw Material and In-Process Final Inspection/ Test by Documents to be Standards/ IS/ BS/ & Sampling Plan
No. heading, place of use and brief No. No./M Weight stage inspection submitted to MECON ASME/ Norms and
specifications) (Kg) MFR/SV TPI CONTR MECON MFR/SV TPI CONTR MECON Documents MFR/SV TPI CONTR MECON
Sheet 9 of 10
QAP No. : MEC/Q7F2/05/28/M/001/QAP-001/C&M FORM NO. 11.20(4.4)F-09 REV-0
EQUIPMENT DETAILS INSPECTION AND TESTS Test Certificates & Acceptance Criteria Inspection Codes REMARKS
Sl. Description (with equipment Identification Quantity Unit Raw Material and In-Process Final Inspection/ Test by Documents to be Standards/ IS/ BS/ & Sampling Plan
No. heading, place of use and brief No. No./M Weight stage inspection submitted to MECON ASME/ Norms and
specifications) (Kg) MFR/SV TPI CONTR MECON MFR/SV TPI CONTR MECON Documents MFR/SV TPI CONTR MECON
Sheet 10 of 10