INDUSTRY UPS OPERATION MANUAL

CONTENTS
1. INTRODUCTION ............................................................................................................. 1

1.1 GENERAL DESCRIPTION .................................................................................................. 1

1.2 PRODUCT FEATURES ...................................................................................................... 1

1.3 IMPORTANT NOTICES ..................................................................................................... 1

2. FUNCTION ...................................................................................................................... 3

2.1 FRONT VIEW LCD INDICATORS ....................................................................................... 3

2.2 THE APPEARANCE OF UPS ............................................................................................. 5

2.2.1 1KVA~3KVA (Tower) ..................................................................................................... 5

2.2.2 1KVA~3KVA (Rack) ....................................................................................................... 5
2.2.3 4KVA~6KVA (Tower) ..................................................................................................... 6
2.2.4 4KVA~6KVA (Rack) ....................................................................................................... 6
2.2.5 8KVA~15KVA (Tower) ................................................................................................... 7
2.2.6 8KVA~15KVA (Rack) ..................................................................................................... 7
2.2.7 20KVA~40KVA (Tower) ................................................................................................. 8
3. SITE & ENVIRONMENT CONSIDERATION ................................................................. 10

3.1 UNPACKING ................................................................................................................ 10

3.2 TRANSPORTING ........................................................................................................... 10

3.3 POSITIONING .............................................................................................................. 10

4. INSTALLATION ............................................................................................................. 13

4.1 TERMINALS CONNECT .................................................................................................. 13

4.1.1 1KVA~3KVA ................................................................................................................. 13

4.1.2 4KVA~6KVA ................................................................................................................. 14
4.1.3 8KVA~15KVA ............................................................................................................... 15
4.1.4 20KVA~40KVA ............................................................................................................. 16
4.2 INPUT AND OUTPUT WIRE ........................................................................................... 17
5. OPERATION .................................................................................................................. 21

5.1 OPERATION PROCEDURE .............................................................................................. 21

5.1.1 Prior check for start up ............................................................................................ 21

5.1.2 Initial Start up Procedure ......................................................................................... 21
5.2 THE OPERATION OF THE MAINTENANCE BYPASS BREAKER (SW6) ................................... 24

5.3 MAINTENANCE ........................................................................................................... 25

6. OPERATION MODES OF THE UPS .............................................................................. 27

6.1 UPS SYSTEM BLOCK DIAGRAM .................................................................................... 27

6.2 OPERATION MODES..................................................................................................... 27

6.2.1 Normal Operation Mode .......................................................................................... 27

6.2.2 Static Bypass Mode .................................................................................................... 28
6.2.3 Back-up Mode ............................................................................................................. 28
6.2.4 Maintenance Bypass Mode ...................................................................................... 29
6.3 HOT-STANDBY SYSTEM (OPTION)................................................................................. 29

6.4 PARALLEL REDUNDANT SYSTEM (OPTION) ..................................................................... 31

7. TROUBLE SHOOTING GUIDE ...................................................................................... 33

7.1 SYMBOL REFERENCE .................................................................................................... 33

7.2 UPS STATUS AND ACTION ........................................................................................... 33

8. DAILY MAINTENANCE GUIDANCE ............................................................................. 40

8.1 POINTS FOR ATTENTION .............................................................................................. 40

8.2 MAINTENANCE ........................................................................................................... 40

9. COMMUNICATION INSTRUCTION ............................................................................. 41

9.1 COMMUNICATION INTERFACE ....................................................................................... 41

9.2 DRY CONTACTS PORT .................................................................................................. 42

10. TECHNICAL DATA ...................................................................................................... 43

10.1 1KVA~3KVA TECHNICAL DATA ............................................................................... 43

10.2 4KVA~6KVA TECHNICAL DATA ............................................................................... 45

10.3 8KVA~15KVA TECHNICAL DATA............................................................................. 47

10.4 20KVA~40KVA TECHNICAL DATA........................................................................... 49

11. PARALLEL REDUNDANT SYSTEM ............................................................................. 51

11.1 PARALLEL REDUNDANT INSTALLATION ......................................................................... 51

11.2 WIRING CONNECTIONS OF PARALLEL REDUNDANT SYSTEM ........................................... 51

11.2.1 1KVA~3KVA ............................................................................................................... 51

11.2.2 4KVA~6KVA ............................................................................................................... 52
11.2.3 8KVA~15KVA ............................................................................................................. 55
11.2.4 20KVA~40KVA ........................................................................................................... 58
1. INTRODUCTION

1.1 General Description

The continuity of electrical power is an essential requirement for critical load

operations. The Uninterruptible Power System is designed to meet the user‘s need of

computer equipment, electric power system, communication system and the

equipment of industrial automation that make the UPS more compact and less noisy.

To choose the UPS as your equipment protector is a wise investment because it

supplies reliable, pure and stable power at affordable price.

1.2 Product Features

1. On-line Double Conversion Design.

2. SPWM Technology.

3. Intelligent Design.

4. Convenient Operating Panel.

5. Data log capability.

6. Cold Start Function.

7. True Galvanic Isolation.

8. Compact size, light weight, easy to transport and place.

9. The UPS has its own internal power source (batteries), the batteries charges

automatic when the UPS is connected to the AC supply. (Option)

1.3 Important Notices

To be sure that the UPS will be operated correctly, the following items should be

1
noticed:

1. Read instructions carefully before operating the UPS.

2. All operating instruction should be followed.

3. UPS power connect instruction should be followed.

4. Please don‘t open the case to prevent danger.

5. Retain the load within the rating of UPS to prevent faults.

6. Keep the UPS clean and dry.

7. Keep the manual for reference.

8. Handle unusual events according to the trouble-shooting guide.

9. In case of fire, do not use fluid extinguisher so as to avoid electric shock accident,

use dry-chemical fire extinguisher instead.

2
2. FUNCTION

2.1 Front View LCD Indicators

Figure 2-1：Front View LCD Indicators

① Input LED (green): This indicates the incoming AC line is normal.

② Bypass LED (orange): This indicates the output outlet is supplied via bypass.

③ Output LED (green): This means the UPS power is from its inverter to the load.

④ Battery Capacity LED (orange): The batteries are almost exhausted out.

⑤ Overload LED (orange): This indicates the UPS is connected with overload.

⑥ Fault LED (red): This indicates an UPS fault condition.

⑦ LCD Display: This indicates digital signals.

–UPS STATUS

–INPUT VOLTAGE

–OUTPUT VOLTAGE

3
 –INPUT FREQUENCY

–OUTPUT FREQUENCY

–BATTERY VOLTAGE

–OUTPUT POWER

⑧ MENU Key : This switch is pressed to select the UPS status on LCD Display.

⑨ PUSH ON-OFF Switch (SW4): To turn the UPS on or off.

⑩ Function Key: consist of 4 keys--UP , DOWN , ENT , BACK , and the

UP&DOWN keys have additional shortcut function , the specific use of the table

below:

UP DOWN ENT BACK

Function Key Press Press Press Press
Release after pressing Release after pressing
MEUN Key Press
for 4 seconds for 6 seconds

Note: After pressing UP & DOWN shortcut function for 1 second , can realize a

continuous press function at 180 ms (5.55Hz). The MENU Key does not have

continuous press function.

4
2.2 The Appearance of UPS

2.2.1 1KVA~3KVA (Tower)

2.2.2 1KVA~3KVA (Rack)

5
2.2.3 4KVA~6KVA (Tower)

2.2.4 4KVA~6KVA (Rack)

6
2.2.5 8KVA~15KVA (Tower)

2.2.6 8KVA~15KVA (Rack)

7
2.2.7 20KVA~40KVA (Tower)

○
10 AC Input Breaker (SW1): To control the AC input power.

Bypass Input Breaker (SW2): To supply AC input power into Bypass output.

DC Input Breaker (SW3): To control external batteries.

AC Output Breaker (SW5): To control the AC output power. Don’t disconnect the

breaker when UPS is normal operating. (Option)

Maintenance Bypass Breaker (SW6): Only when the UPS need to be repaired or

maintained, the maintenance bypass breaker can be closed. Don’t close the

breaker when UPS is normal operating. (Option)

○
11 Power Distribution Terminals: Input/output power and batteries power

distribution terminals.

8
○
12 Dry Contacts Port: To supply dry contacts signal.

○
13 Computer Interface: Communication port between the UPS and computer.

○
14 Ventilation Holes: Please keep the ventilation holes free.

○
15 Power Cords Holes: Input/output power cords and batteries power cords channel.

 The following three contents only for parallel redundant system.

○
16 PARALLEL INTERFACE.

○
17 Dial Switch: To set up ON , which means UPS is working under single system.

To set up OFF , which means UPS is working under parallel system.

○
18 Port Detecting (OF-OUT): To detect the trip of output breaker.

9
3. SITE & ENVIRONMENT CONSIDERATION

3.1 Unpacking

1. Carefully take off all the packaging material of the UPS, and carefully locate the UPS

onto the site.

2. Check visually the appearance and mechanical structure to find whether any

physical damage was made during the transport. If any damage is found, notify the

dealer immediately.

3. The packing material should best reserved for further investigation.

3.2 Transporting

1. Disconnect all power cables if necessary.

2. Be careful not to damage the UPS while transporting.

3. Don‘t move the UPS upside down.

3.3 Positioning

1. Do not put the UPS on rugged or declined surface. (Fig.3-1)

Figure 3-1: UPS Installation Positioning

2. Allow a minimum distance of 10 cm in the rear and two sides of the UPS for

ventilation. (Fig.3-2)

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 Figure 3-2

3. Do not expose the UPS to direct sunlight or rain. (Fig.3-3, Fig.3-4)

Figure 3-3 Figure 3-4

4. Keep the UPS far away from heat emitting sources. (Fig.3-5)

5. Do not leave objects on the top of the UPS. (Fig.3-6)

Figure 3-5 Figure 3-6

6. Do not expose it to corrosive gas. (Fig.3-7)

11
 Figure 3-7

7. Ambient temperature : -5℃～40℃

12
4. INSTALLATION

4.1 Terminals Connect

1. Please connect the suitable power for UPS of nearest electric power distribution

cabinet to UPS input terminal block.

2. Operation notice

(1). Live - line work is very dangerous and not permitted.

(2). Polarity of electronic source must not opposite.

(3). If the voltage between the neutral line and the ground line is higher than 5V,

please check the grounding system and install the grounding system again.

3. Terminals schematic diagram refer to the following figure, the specific kind prevail.

All the input and output distribution terminals must be connected firmly.

Warning: If the bypass input and AC input are the same power, please connect the

short wires between INPUT terminal and BYPASS terminal. (Only for 1KVA~15KVA)

4.1.1 1KVA~3KVA

OUTPUT GND BATTERY BYPASS GND INPUT

N L G + - N L G N L

         

13
4.1.2 4KVA~6KVA

A. Single phase Power Input, Single phase Power Output (Rack, DC220V and DC192V)

OUTPUT BATTERY BYPASS INPUT

N G L + - N L N G L

         
B. Single phase Power Input, Single phase Power Output (Tower, DC220V and

DC192V)

OUTPUT BATTERY BYPASS INPUT

N L + - N L N L

       
C. Single phase Power Input, Single phase Power Output (Rack and Tower, DC110V)

OUTPUT BATTERY BYPASS INPUT

N L + + - - N L N L

         
D. Three phase Power Input, Single phase Power Output (Rack, DC220V and DC192V)

OUTPUT BATTERY BYPASS INPUT

N L + - N L N T S R

         

14
E. Three phase Power Input, Single phase Power Output (Rack, DC110V)

OUTPUT BATTERY BYPASS INPUT

N L + + - - N L N L S R

           
4.1.3 8KVA~15KVA

A. Single phase Power Input, Single phase Power Output, Rack and Tower, DC220V

and DC192V

OUTPUT BATTERY BYPASS INPUT

N L + - N L N L

       
B. Single phase Power Input, Single phase Power Output, Rack and Tower, DC110V

(8KVA and 10KVA)

OUTPUT BYPASS INPUT BATTERY

N L N L N L + -

       
C. Three phase Power Input, Single phase Power Output, Rack and Tower, DC220V and

DC192V

OUTPUT BATTERY BYPASS INPUT

N L + - N L N T S R

15
         
D. Three phase Power Input, Single phase Power Output, Rack, DC110V (8KVA and

10KVA).

OUTPUT BYPASS INPUT BATTERY

N L N L N T S R + -

         
E. Three phase Power Input, Single phase Power Output, Tower, DC110V (15KVA).

OUTPUT BATTERY BYPASS INPUT

N L + - N L N T S R

         

4.1.4 20KVA~40KVA

Three phase Power Input, Single phase Power Output, Tower, DC220V and DC 192V.

OUTPUT BATTERY BYPASS INPUT

N L + - N L N T S R

         
Statement: The terminals arrangement should be mainly in kind.

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4.2 Input and Output Wire

1. The current and the diameter of power wire reference to the ’Input Current and

Input Power Wire table’ and ‘Output Current and Output Power Wire table’.

2. The power wires and the terminals must be qualified products. The used goods and

the shoddy goods are not permitted.

3. Please follow load current design for output power cord.

4. The power wires use high quality terminals crimping and must not be engirded on

the terminals.

5. Please follow the electrician law strictly.

6. Please turn off AC supply to prevent the electric shock while connecting wires. Live

line work is very dangerous and not permitted.

7. When connecting with the AC source, please avoid sharing the breaker with the

other equipments. The UPS should be connected with the AC source directly.

8. After all the power wires having been fixed, please check to confirm that the

conductors are unable to contact with the case or other conductive material to

avoid short circuit.

9. Improper use of the grounding plug can result in a risk of electric shock. Consult a

qualified electrician or serviceman if the grounding instructions are not completely

understood.

10. Please use the nearest connecting point of earth bar or AC source for GROUND

line.

11. Please don't arbitrarily change the manner of terminal connection.

17
12. Ensure the connected load doesn‘t exceed the capacity of the UPS.

Input Current and Input Power Wire table

Item AC INPUT DC INPUT

The Diameter of
Max. Input
Current Input Power Terminal Spec. Max. The
Phase Wire DC Diameter of Terminal
Input
Line Voltage Input Power Spec.
Commer Commer
Bypass Bypass Commerc Bypass Current Wire
cial cial
Power Power ial Power Power
Capacity Power Power

DC220 4A 2.5mm2 Φ2－5

1KVA 1-1 7A 6A 2.5mm2 2.5mm2 Φ2－5 Φ2－5 DC192 5A 2.5mm2 Φ2－5

DC110 9A 2.5mm2 Φ2－5
DC220 9A 2.5mm2 Φ2－5

2KVA 1-1 13A 11A 4mm2 2.5mm2 Φ3.5－5 Φ2－5 DC192 11A 2.5mm2 Φ2－5
DC110 19A 4mm2 Φ3.5－5
DC220 14A 4mm2 Φ3.5－5

3KVA 1-1 20A 17A 4mm2 4mm2 Φ3.5－5 Φ3.5－5 DC192 16A 4mm2 Φ3.5－5
DC110 28A 6mm2 Φ5.5－5

Input Current and Input Power Wire table

Item AC INPUT DC INPUT

The Diameter of
Max. Input
Current Input Power Terminal Spec. Max. The
Phase DC Diameter Terminal
Wire
Input of Input
Line Commer Commer Voltage Power Spec.
Bypass Bypass Commerc Bypass Current Wire
cial cial
Power Power ial Power Power
Capacity Power Power

DC220 21A 6mm2 Φ5.5－5

3-1 8A 23A 2.5mm2 6mm2 Φ2－5 Φ5.5－5 DC192 25A 6mm2 Φ5.5－5
DC110 43A 6mm2*2 Φ5.5－5
4KVA
DC220 21A 6mm2 Φ5.5－5
1-1 31A 23A 6mm2 6mm2 Φ5.5－5 Φ5.5－5 DC192 25A 6mm2 Φ5.5－5
DC110 43A 6mm2*2 Φ5.5－5
DC220 27A 6mm2 Φ5.5－5
3-1 10A 28A 2.5mm2 6mm2 Φ2－5 Φ5.5－5 DC192 31A 6mm2 Φ5.5－5
DC110 53A 6mm2*2 Φ5.5－5
5KVA
DC220 27A 6mm2 Φ5.5－5
1-1 38A 28A 10mm2 6mm2 Φ8－6 Φ5.5－5 DC192 31A 6mm2 Φ5.5－5
DC110 53A 6mm2*2 Φ5.5－5

18
 DC220 32A 6mm2 Φ5.5－5
3-1 12A 34A 2.5mm2 10mm2 Φ2－5 Φ8－6 DC192 37A 10mm2 Φ8－6
DC110 64A 6mm2*2 Φ5.5－5
6KVA
DC220 32A 6mm2 Φ5.5－5
1-1 46A 34A 10mm2 10mm2 Φ8－6 Φ8－6 DC192 37A 10mm2 Φ8－6
DC110 64A 6mm2*2 Φ5.5－5
DC220 37A 10 mm2 Φ8－6
3-1 14A 45A 4 mm2 10 mm2 Φ3.5－5 Φ8－6 DC192 49A 10 mm2 Φ8－6
DC110 75A 16 mm2 Φ14－6
8KVA
DC220 37A 10 mm2 Φ8－6
1-1 53A 45A 10 mm2 10 mm2 Φ8－6 Φ8－6 DC192 49A 10 mm2 Φ8－6
DC110 75A 16 mm2 Φ14－6
DC220 47A 10 mm2 Φ8－6
3-1 17A 57A 4 mm2 10 mm2 Φ3.5－5 Φ8－6 DC192 61A 16 mm2 Φ14－6
DC110 94A 25 mm2 Φ22－8
10KVA
DC220 47A 10 mm2 Φ8－6
1-1 67A 57A 16 mm2 10 mm2 Φ14－6 Φ8－6 DC192 61A 16 mm2 Φ14－6
DC110 94A 25 mm2 Φ22－8

Input Current and Input Power Wire table

Item AC INPUT DC INPUT

The Diameter of
Max. Input
Current Input Power Terminal Spec. Max. The
Phase DC Diameter Terminal
Wire
Input of Input
Line Commer Commer Voltage Power Spec.
Bypass Bypass Commerc Bypass Current Wire
cial cial
Power Power ial Power Power
Capacity Power Power

DC220 70A 16 mm2 Φ14－6

3-1 26A 85A 6 mm2 25 mm2 Φ5.5－5 Φ22－8 DC192 80A 16 mm2 Φ14－6

15KVA DC110 140A 35 mm2 Φ38－8

DC220 70A 16 mm2 Φ14－6
1-1 100A 85A 25 mm2 25 mm2 Φ22－8 Φ22－8
DC192 80A 16 mm2 Φ14- 6
DC220 94 25 mm2 Φ22- 8

20KVA 3-1 35A 114A 10 mm2 35 mm2 Φ8－6 Φ38－8 DC192 107 35 mm2 Φ38－8
DC110 187A 50 mm2 Φ60- 8
DC220 140 35 mm2 Φ38－8
30KVA 3-1 52A 170A 16 mm2 50 mm2 Φ14－6 Φ60- 8
DC192 160 50 mm2 Φ60- 8
DC220 187 50 mm2 Φ60- 8
40KVA 3-1 70A 227A 25 mm2 60 mm2 Φ22- 8 Φ70- 8
DC192 215 60 mm2 Φ70- 8

19
Warning: The Voltage of AC source should satisfy the input voltage range of UPS

for avoiding the UPS fault.

Output Current and Output Power Wire table

Item
The Diameter of
Max. Output
Output Power Terminal Spec.
Current
Wire
Capacity

1KVA 6A 2.5 mm2 Φ2－5

2KVA 11A 2.5 mm2 Φ2－5

3KVA 17A 4 mm2 Φ3.5－5

4KVA 23A 6 mm2 Φ5.5－5

5KVA 28A 6 mm2 Φ5.5－5

6KVA 34A 10 mm2 Φ8－6

8KVA 45A 10 mm2 Φ8－6

10KVA 57A 10 mm2 Φ8－6

15KVA 85A 25 mm2 Φ22－8

20KVA 114A 35 mm2 Φ38－8

30KVA 170A 50 mm2 Φ60－8

40KVA 227A 60 mm2 Φ70－8

Warning: Please turn to professional personnel for help or contact us if you can’t

finish the installation.

20
5. OPERATION

5.1 Operation Procedure

5.1.1 Prior check for start up

Please confirm the conditions as follow.

1) Make sure the main breakers and “PUSH ON-OFF switch “are in the OFF.

2) Ensure the UPS is in a suitable location.

3) All the wires must be connected firmly.

4) Make sure the load is disconnected or in the “OFF” position.

5) Make sure the input voltage is appropriate and polarity is correct.

5.1.2 Initial Start up Procedure

Please follow the instructions below to start the UPS.

1. Close the AC Output Breaker, DC Input Breaker, Bypass Input Breaker, and AC Input

Breaker of each UPS. Press “PUSH ON-OFF switch” (SW4) to the position “ON”. The

LED of “Input LED ” and “Bypass LED ” should light up simultaneously. “LCD

Display” shows “Starting..., Checking…”.

Figure 5-1

21
2. About 3 seconds later, “LCD Display” shall indicate the AC utility power and

batteries are normal. And the output outlet is supplied via bypass.

Figure 5-2

3. About 20 seconds later, “Output LED ” will also illuminate and “Bypass LED ”

fade out at the same time, indicating UPS is operating correctly. The UPS power is

from its inverter to the load.

Figure 5-3

4. Disconnect AC input of UPS for blackout simulation, the “Input LED ” will

extinguish and UPS beeps every 4 seconds to remind the user AC failure. This

means UPS is in the condition of battery operation.

22
 Figure 5-4

5. Re-supply AC utility power, “Input LED ” will light up again, then the initial start

up procedure is completed.

6. After connecting the load to UPS, press the LCD display control switch to transfer

to the load percent display. If the value is over 100%, it means that the UPS is

overload. Please reduce the load capacity to the display load percent value is below

90%.

Figure 5-5

23
5.2 The Operation of the Maintenance Bypass Breaker (SW6)

 Only for the UPS who matching the maintenance bypass breaker.

Only when the UPS need to be repaired or maintained, the Maintenance Bypass

breaker can be closed. Please follow the operation procedure listed below.

1. Press “PUSH ON-OFF Switch (SW4)” to turn off the inverter, then the load is

supplied by AC utility power via bypass.

2. Close the Maintenance Bypass breaker (SW6).

3. Disconnect the AC input breaker (SW1).

4. Disconnect the Bypass Input Breaker (SW2).

5. Disconnect the DC Input Breaker (SW3).

6. Disconnect the AC Output Breaker (SW5).

Now the electric power doesn’t exist in the UPS except the terminals, the maintenance

can be carried out safely. When the UPS maintenance is complete, then the load

resumes power via inverter. Please follow the operation procedure listed below.

1. Close the AC Output Breaker (SW5).

2. Close the DC Input Breaker (SW3).

3. Close the Bypass Input Breaker (SW2).

4. Close the AC Input Breaker (SW1).

5. Disconnect Maintenance Bypass Breaker (SW6).

6. Press “PUSH ON-OFF Switch (SW4)” to turn on the inverter, then the load is

supplied by AC utility power via inverter.

Warning: Don’t close the Maintenance Bypass Breaker when UPS is normal operating.

24
5.3 Maintenance

 Only for Parallel Redundant System

1. If the users interrupting one UPS unit of parallel redundant system for maintenance,

without stopping the power supply to the load, please follow the steps below.

① Under the Normal Operation Mode, Press “PUSH ON-OFF Switch” of each UPS to

set the parallel redundant system to Bypass Static Mode.

② Disconnect AC Input Breaker, Bypass Input Breaker, DC Input Breaker and AC

Output Breaker of UPS fault.

③ Set each UPS units in single position.

④ Remove the input cable, output cable, battery cable, ground connection and DB9

communication cable of UPS fault.

Now the user can carry out the safe maintenance work.

Warning: It's strictly forbidden to parallel the units without DB9 communication

cable connected.

2. After finishing the maintenance work, the parallel redundant system can resume

running under the normal operation mode without interrupting the AC output by

the following steps below.

① Connect the input cable, output cable, battery cable, ground connection and DB9

communication cable well.

② Close AC Output Breaker, DC Input Breaker, Bypass Input Breaker and AC Input

Breaker of UPS fault.

25
③ Set each UPS units in parallel position.

④ Press “PUSH ON-OFF Switch” of each UPS to set the parallel redundant system

back to Normal Operation System.

26
6. OPERATION MODES OF THE UPS

6.1 UPS System Block Diagram

Figure 6-1: UPS System Block

 Input Isolation Transformer (Electricity model general configure);

 Blocking Diode (Electricity model general configure);

 AC Output Breaker (Option) and Maintenance Bypass Breaker (Option).

6.2 Operation Modes

6.2.1 Normal Operation Mode

Under the normal operation mode, the AC output power comes from AC utility input

and passes through AC/DC rectifier; DC/AC inverter and static transfer switch to supply

the electric power to the load.

Figure 6-2: Normal Operation Mode

27
6.2.2 Static Bypass Mode

When the inverter is under the abnormal conditions, such as over temperature, short

circuit or overloaded and exceed the inverter’s limit, the UPS will automatically switch

to bypass mode. The load is supplied by standby source via bypass without any

interruption.

Figure 6-3: Bypass Mode

6.2.3 Back-up Mode

When the AC utility power or the rectifier fails, the battery system immediately feed the

inverter instead of the rectifier. During this course, the output will continue to supply

the load without any interruption. Therefore, the load connected to the output is

protected.

Figure 6-4: Back-up Mode

28
6.2.4 Maintenance Bypass Mode

 Only for the UPS who matching the maintenance bypass breaker.

During the maintenance and repair work, the user can switch the UPS to operate under

the “Maintenance Bypass Mode”. The AC output will not be interrupted during the

switch procedure. And the maintenance bypass loop can insure the continuously power

supply to the load when the standby source is normal.

Figure 6-5: Maintenance Bypass Mode

6.3 Hot-Standby System (Option)

A hot-standby UPS system basically consists of two (or more) single UPS units which

operate independently of each other. Any one unit can be feeding the load at any time.

 Host UPS reserve power from slave UPS output power.

 All units are continuously in operation; but only one is supplying the load, but only

one is supplying the load, at any one time.

 In case of a failure in the unit currently supplying the load, another unit is ready to

take over the load without an interruption on the output side. The load is still

supplied with conditioned and stabilized power.

 The load is supplied by the static bypass, only if there is no inverter ready in the

system to take over the load.

29
Figure 6-6: Hot-Standby System Mode

30
6.4 Parallel Redundant System (Option)

N + X is the most reliable power supply structure, N on behalf of the total UPS load

minimum required number, X represents the number of redundant UPS, that is, the

system can withstand the failure at the same time the number of UPS. N + X is the best

way to the use of high reliability for the occasion. This ensures clean and conditioned

power supply to the connected load even during the failure of any one UPS unit. The

electronic parallel operation device integrated in each individual standard unit ensures

uniform distribution of the connected load to the individual units at any time and

under all operating conditions.

 Parallel redundant system uses the advanced mode, and has more reliability and

stability

 Two host units will be distributed 50% of the connected load under the normal

operation mode.

 The UPS has strong anti-interference ability.

 The users can first start-up any one of the two units without any complicated

commissioning and calibration.

 Parallel redundant systems can operate under the poor environment.

 The UPS has intelligence procedure; therefore any operational mistake made by the

user will cause no harm to the unit.

31
Figure 6-7: Parallel Redundant System Mode

32
7. TROUBLE SHOOTING GUIDE

7.1 Symbol Reference

lights buzzer sounds buzzer sounds buzzer sounds buzzer

extinguish
up continuously every 4 seconds every second no sound

7.2 UPS Status and Action

The description of the following guideline may be helpful in problem solving.

1) LCD Status:

Figure 7-1

UPS STATUS:

AC utility power is normal and the UPS is running normally with full load.

Action:

No.

33
2) LCD Status:

Figure 7-2

UPS STATUS:

AC utility power is normal and the UPS is running normally.

Action:

No.

3) LCD Status:

Figure 7-3

UPS STATUS:

AC utility power is normal, but the DC input voltage is under voltage. And the buzzer

34
beeps once every second.

Action:

Check whether the DC Input Breaker (SW3) is closed. If it’s closed, check whether the

battery system fails. If the battery system fails, please contact the professional technical

engineer of battery system.

4) LCD Status:

Figure 7-4

UPS STATUS:

The AC utility power is normal and the load is fed only by the bypass of UPS.

Action:

Press “PUSH ON-OFF Switch (SW4)” to turn on the inverter, the UPS will switch to the

normal operation mode to feed the load by inverter. If turn on no response, please find

the authorized personnel maintenance or contact our customer service center.

35
5) LCD Status:

Figure 7-5

UPS STATUS:

AC utility power is normal but UPS is overloaded. “Overload LED” lights up and buzzer

beeps continuously.

Action:

Please reduce the critical load to (%) <100% rated capacity of UPS. If the situation

continues, Please contact our customer service center.

6) LCD Status:

Figure 7-6

36
 UPS STATUS:

AC utility power is normal, but UPS is abnormal. The load is supplied by AC utility

power via bypass.

Action:

Press “PUSH ON-OFF Switch (SW4)” to turn off the inverter, and then turn on the UPS

again, if the UPS is still abnormal; please contact our customer service center.

7) LCD Status:

Figure 7-7

UPS STATUS:

AC utility power fails. The inverter is supplied by the battery input power. The UPS is

connected with full load. Buzzer alarm sounds every 4 seconds, after 1 minute to stop

beep.

Action:

If AC utility power fails, reduce the less critical load in order to extend the backup time.

If it is abnormal power failure, please contact our customer service center.

37
8) LCD Status:

Figure 7-8

UPS STATUS:

AC utility power fails. The inverter is supplied by the battery input power. But the

battery power is running out. Buzzer alarm beeps every second.

Action:

UPS will shut down automatically. Please save data soon.

9) LCD Status:

Figure 7-9

UPS STATUS:

38
AC utility power fails and battery runs out. UPS has shut down automatically.

Action:

UPS will restart up when AC utility power is restored. If AC utility power failure is more

than 6 hours, please follow daily operation procedure to turn off the UPS.

39
8. DAILY MAINTENANCE GUIDANCE

8.1 Points for Attention

1. Please strictly observe the right correctly turn on and shutdown to operate.

2. Strictly forbidden frequently Shutdown and Turn on of UPS. An interval of 6

seconds is required to restart the UPS.

3. Prohibition overload, the maximum of UPS load must be controlled in 80%.

4. It’s unsafe to turn on the UPS with heavy load connected. Turn off the load before

turning UPS on to prevent danger.

8.2 Maintenance

1. The environment in which the UPS is located must be kept dry and relatively dust

free.

2. The exterior panels can be cleaned with a mild cleaning solution.

3. All power connections at the AC input, DC input, output terminals and main

breakers must be checked every month.

4. Please check the fans of the UPS inside every month, ensure heat dissipation of the

UPS normal.

5. Please keep the ventilation holes free. Preventing the ventilation holes from being

blocked is must.

40
9. COMMUNICATION INSTRUCTION

9.1 Communication Interface

UPS equipment with RS485 or RS232 interface for the user to choose and use. The

communication mode can be changed or redefined according to the transmission

requirements in the field. Generally, RS-485 is for long distance transmission and

RS-232 is used specially for short distance.

1) RS-232 PIN Assignment (Fig.9-1):

PIN1~5: NC

PIN6: RS-232 RXD

PIN7: GND
Figure 9-1: RS-232 Female Connector
PIN8: NC

PIN9: RS-232 TXD

2) RS-485 PIN Assignment (Fig.9-2):

PIN1: D－/B

PIN2: D＋/A

PIN3~4: NC
Figure 9-2: RS-485 Male Connector
PIN5: GND

PIN6~9: NC

41
9.2 Dry Contacts Port

Figure 9-3: Dry Contacts Port

1. DC Fault (Battery Low): Short when the battery input voltage is too high

or too low.

2. AC Fault: Short when the main AC input fails or the reserve AC input fails.

3. Power Fault: Short when the UPS no output power.

4. Inverter Fault: Short when UPS encounters one or more following fault

conditions: UPS output voltage is too high / low; fuse break; short in

output; inverter fails.

5. Overload: Short when UPS is running in overload state.

Statement:

 The specific definition of Dry Contacts may be differently due to different

project, specific should prevail in kind.

42
10. TECHNICAL DATA

10.1 1KVA~3KVA Technical Data

Capacity 1 KVA 2 KVA 3 KVA

AC Voltage AC220V±25%

Input DC Voltage DC220V / DC192V / DC110V

Frequency 50Hz±10%

Voltage AC220V±1%

Frequency 50Hz±0.5%

Wave Form Sinusoid, Distortion Linear Load <3% 0-100% Linear Load

Overload 120%～150% for 60s Transfer to Bypass,

Output Protection ≥150% for 1s Transfer to Bypass

Power Factor 0.7-1.0 lag

Crest Factor 3:1

Efficiency ≥90%

Transfer Time 0ms

Battery Power off

Overload ≥120% 1min; ≥150 1s

Protect Short Circuit Transfer to bypass

Fault Transfer to bypass ,alarm

EMC GB 7260.2 Approved

English Display, UPS Status, Input/Output Voltage, Input/Output

Display LCD
Frequency, Battery Voltage, Output Load, and Historical Event

43
 Input LED (Green), Output LED（Green）, Battery Capacity LED
LED
(Orange), Bypass LED (Orange), Fault LED (Red), Overload (Orange)

AC Fault Every 4 Seconds

Bat Power Off Every Second

Alarms Bat Low Every Second

Overload Continuously

System Fault Continuously

Commun RS-232(Option) UPSilon 2000 software

ication RS-485 UPSilon 2000 software/ Modbus protocol (option)

Interface Dry Contacts Five groups

Net Weight
40（Electricity） 45（Electricity） 50（Electricity）
Appeara 24（Industry） 27（Industry） 30（Industry）
（Kg）
nce
Dimension
Rack：426*455*180 (W*D*H) Tower：180*455*435 (W*D*H)
(mm）

Operation
-5℃～40℃
Temperature
Environm
Relative
Humidity 0-95% (Non Condensing)
ent
Audible Noise
Level < 50dB ( At 1 Meter )

Note: All the specifications mentioned above are subjected to change without prior notice.

44
10.2 4KVA~6KVA Technical Data

Capacity 4KVA 5 KVA 6 KVA

AC Voltage AC220V±25% / AC380V±25%

Input DC Voltage DC220V / DC192V / DC110V
Frequency 50Hz±10%
Voltage AC220V±1%
Frequency 50Hz±0.5%
Wave Form Sinusoid, Distortion Linear Load <3% 0-100% Linear Load
Overload 120%～150% for 60s Transfer to Bypass,
Output Protection ≥150% for 1s Transfer to Bypass
Power Factor 0.7-1.0 lag
Crest Factor 3:1
Efficiency ≥90%
Transfer Time 0ms
Battery Power off
Overload ≥120% 1min; ≥150 1s
Protect Short Circuit Transfer to bypass
Fault Transfer to bypass ,alarm
EMC GB 7260.2 Approved
English Display, UPS Status, Input/Output Voltage, Input/Output
LCD
Frequency, Battery Voltage, Output Load, and Historical Event
Display
Input LED (Green), Output LED（Green）, Battery Capacity LED
LED
(Orange), Bypass LED (Orange), Fault LED (Red), Overload (Orange)
AC Fault Every 4 Seconds
Bat Power Off Every Second
Alarms Bat Low Every Second
Overload Continuously
System Fault Continuously
Communi RS-232(Option) UPSilon 2000 software
cation RS-485 UPSilon 2000 software/ Modbus protocol (option)
Interface Dry Contacts Five groups
Net Weight Electricity: 80(1)/82(3) Electricity: 88(1)/90(3) Electricity: 90(1)/92(3)
Appearan （Kg） Industry: 44(1)/46(3) Industry: 52(1)/54(3) Industry: 59(1)/62(3)
ce Dimension
Rack：426*455*352 (W*D*H) Tower：240*580*575 (W*D*H)
(mm）

45
 Operation
-5℃～40℃
Temperature
Environme
Relative Humidity 0-95% (Non Condensing)
nt
Audible Noise
< 50dB ( At 1 Meter )
Level

Note: All the specifications mentioned above are subjected to change without prior notice.

46
10.3 8KVA~15KVA Technical Data

Capacity 8KVA 10 KVA 15 KVA

AC Voltage AC220V±25% / AC380V±25%

Input DC Voltage DC220V / DC192V / DC110V
Frequency 50Hz±10%
Voltage AC220V±1%
Frequency 50Hz±0.5%
Wave Form Sinusoid, Distortion Linear Load <3% 0-100% Linear Load
Overload 120%～150% for 60s Transfer to Bypass,
Output Protection ≥150% for 1s Transfer to Bypass
Power Factor 0.7-1.0 lag
Crest Factor 3:1
Efficiency ≥90%
Transfer Time 0ms
Battery Power off
Overload ≥120% 1min; ≥150 1s
Protect Short Circuit Transfer to bypass
Fault Transfer to bypass ,alarm
EMC GB 7260.2 Approved
English Display, UPS Status, Input/Output Voltage, Input/Output
LCD
Frequency, Battery Voltage, Output Load, and Historical Event
Display
Input LED (Green), Output LED（Green）, Battery Capacity LED
LED
(Orange), Bypass LED (Orange), Fault LED (Red), Overload (Orange)
AC Fault Every 4 Seconds
Bat Power Off Every Second
Alarms Bat Low Every Second
Overload Continuously
System Fault Continuously
Communi RS-232(Option) UPSilon 2000 software
cation RS-485 UPSilon 2000 software/ Modbus protocol (option)
Interface Dry Contacts Five groups
Net Weight Electricity: 145(1)/150(3) Electricity: 150(1)/155(3) Electricity: 165(1)/175(3)
Appearan （Kg） Industry: 95(1)/100(3) Industry: 100(1)/130(3) Industry: 120(1)/150(3)
ce Dimension Rack：426*440*712 (W*D*H) Tower：480*420*870 (W*D*H)
(mm） 15K DC110 Tower：720*480*1392 (W*D*H)

47
 Operation
-5℃～40℃
Temperature
Environme
Relative Humidity 0-95% (Non Condensing)
nt
Audible Noise
< 55dB ( At 1 Meter )
Level

Note: All the specifications mentioned above are subjected to change without prior notice.

48
10.4 20KVA~40KVA Technical Data

Capacity 20KVA 30 KVA 40 KVA

AC Voltage AC380V±25%
Input DC Voltage DC220V / DC192V / DC110V
Frequency 50Hz±10%
Voltage AC220V±1%
Frequency 50Hz±0.5%
Wave Form Sinusoid, Distortion Linear Load <3% 0-100% Linear Load
Overload 120%～150% for 60s Transfer to Bypass,
Output Protection ≥150% for 1s Transfer to Bypass
Power Factor 0.7-1.0 lag
Crest Factor 3:1
Efficiency ≥90%
Transfer Time 0ms
Battery Power off
Overload ≥120% 1min; ≥150 1s
Protect Short Circuit Transfer to bypass
Fault Transfer to bypass ,alarm
EMC GB 7260.2 Approved
English Display, UPS Status, Input/Output Voltage, Input/Output
LCD
Frequency, Battery Voltage, Output Load, and Historical Event
Display
Input LED (Green), Output LED（Green）, Battery Capacity LED
LED
(Orange), Bypass LED (Orange), Fault LED (Red), Overload (Orange)
AC Fault Every 4 Seconds
Bat Power Off Every Second
Alarms Bat Low Every Second
Overload Continuously
System Fault Continuously
Communi RS-232(Option) UPSilon 2000 software
cation RS-485 UPSilon 2000 software/ Modbus protocol (option)
Interface Dry Contacts Five groups
Net Weight 280（Electricity） 345（Electricity） 410（Electricity）
Appearan （Kg） 245（Industry） 300（Industry） 360（Industry）
ce Dimension
720*480*1392 (W*D*H)
(mm）

49
 Operation
-5℃～40℃
Temperature
Environme
Relative Humidity 0-95% (Non Condensing)
nt
Audible Noise
< 60dB ( At 1 Meter )
Level

Note: All the specifications mentioned above are subjected to change without prior notice.

50
11. PARALLEL REDUNDANT SYSTEM

 Only for Parallel Redundant System

11.1 Parallel Redundant Installation

1. The DB9 communication cable must be connected firmly, please do not use

non-configured cable.

2. Each UPS input connections refers to single unit.

3. Each ups output connections should be connected to a distribution board who

feeds the load.

4. Please refer to Figure for wiring connections of parallel redundant system, and

disconnect all breakers below to start the UPS.

11.2 Wiring Connections of Parallel Redundant System

 Both the static bypass and maintenance bypass of all UPS should gain their power

from the same source (same phase and same amplitude).

 If the bypass input and AC input are the same power, please connect the short

wires between INPUT terminal and BYPASS terminal. (Only for 1KVA~15KVA)

11.2.1 1KVA~3KVA

51
11.2.2 4KVA~6KVA

A. Single phase Power Input Single phase Power Output (Rack, DC220V and

DC192V)

52
B. Single phase Power Input Single phase Power Output (Tower, DC220V and

DC192V)

53
C. Single phase Power Input Single phase Power Output (Rack and Tower,

DC110V)

D. Three phase Power Input Single phase Power Output (Rack, DC220V and

DC192V)

54
E. Three phase Power Input Single phase Power Output (Rack, DC110V)

11.2.3 8KVA~15KVA

A. Single phase Power Input Single phase Power Output, Rack and Tower, DC220V

and DC192V

55
B. Single phase Power Input Single phase Power Output, Rack and Tower, DC110V

(8KVA and 10KVA)

C. Three phase Power Input Single phase Power Output, Rack and Tower, DC220V

and DC192V

56
D. Three phase Power Input Single phase Power Output, Rack, DC110V (8KVA and

10KVA)

E. Three phase Power Input Single phase Power Output, Tower, DC110V (15KVA)

57
11.2.4 20KVA~40KVA

58