Working With The Freestyle Workbench: Learning Objectives
Working With The Freestyle Workbench: Learning Objectives
In this chapter, you will learn about the surface modeling tools in the FreeStyle workbench.
The tools available in the FreeStyle workbench are used to manipulate and refine the surface
created in this workbench. Moreover, you can create independent free form surfaces by using
the tools available in this workbench. The workbench also provide tools to analyze the surfaces.
You can use these tools of the FreeStyle workbench in the Part mode as well as the Shape mode.
Alternatively, choose New from the File menu; the New dialog box will be displayed. Select
Shape from the List of Types list box in the New dialog box or write the word Shape in the
Selection edit box at the bottom of the List of Types list box. Next, choose the OK button; the
Shape name dialog box will be displayed, as shown in Figure 18-3. Enter the file name in it
and choose the OK button; a new file in the Shape workbench will be displayed on the screen.
Figure 18-4 The Options dialog box with the General tab chosen
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Set the values for tolerances, tuning, display settings, and so on by using the options available
in this tab.
You can change the color of various entities available in the FreeStyle environment by using
the options available in the Manipulators tab. The Options dialog box after choosing the
Manipulators tab is shown in Figure 18-5. After setting the required values, choose the OK
button from the Options dialog box.
Figure 18-5 The Options dialog box with the Manipulators tab chosen
CREATING SURFACES
The tools available in the Surface Creation toolbar are used to create various types of surfaces,
refer to Figure 18-6. These tools are discussed next.
Patches Sub-toolbar
The Patches sub-toolbar is used to create patches using various tools available in this sub-toolbar,
The tools available in this sub-toolbar are discussed next.
Unified Patch
This tool is used to create various planar patches. To do so, choose
this tool from the Patches sub-toolbar; the Unified Patch dialog box
will be displayed, as shown in Figure 18-7. Various options available
in this dialog box are discussed next.
2-Point Patch
This option is used to create planar patches by using two
points. To create a planar patch, choose the 2-Point Patch
button from the Patch Type area of this dialog box; you will be
prompted to specify the start point of the planar patch. Click to
specify the start point of the patch, refer to Figure 18-8; you will
be prompted to specify the second point of the planar patch, refer
to Figure 18-9. Click at a desired location in the drawing area to
Figure 18-7 The Unified
specify the end point of the patch or specify the dimensions of
Patch sub-toolbar
the patch. To specify the dimensions of the patch, right-click in
the drawing area; a shortcut menu will be displayed, as shown in Figure 18-10. Choose the
Edit Dimensions option from the shortcut menu; the Dimensions dialog box will be
displayed, as shown in Figure 18-11. Now, specify the value of dimensions in the edit boxes
available in this dialog box. If you want to change the order of the surface patch (U and V
values), choose the Edit Orders option from the shortcut menu; the Orders dialog box will
be displayed, refer to Figure 18-12. Set the value of order in the U and V spinners. If you
hold the CTRL key while selecting the end point in the drawing area, the planar patch will
be created symmetric about the starting point.
Figure 18-10 The shortcut Figure 18-11 The Dimensions Figure 18-12 The
menu displayed dialog box Orders dialog box
3-Point Patch
This option is used to create surface patches by
using three points. To create a 3-point patch,
choose the 3-Point Patch button from the Patch Type
area of this dialog box; you will be prompted to specify
the first point for the patch. Click to specify the first
point, refer to Figure 18-13. Now, move the cursor; a
rubber band line will be displayed and you will be
prompted to specify the second point for the surface
patch. Click in the drawing area to specify the second
point, you will be prompted to specify the third point
to complete the creation of the patch. Click in the
drawing area again at the desired position to specify
the third point; the patch will be created. If you hold Figure 18-13 First point to be specified
the CTRL key while specifying the third point, the patch will be created symmetric to the
line joining the first and second points. Figure 18-14 shows a preview of the patch to be
created on specifying the third point.
Working with the FreeStyle Workbench 18-7
Geometry Extraction
This tool is used to create surface patches on an already created surface. To do so, choose
the Geometry Extraction tool from the Patches sub-toolbar; you will be prompted to select
a surface or a curve. Select an already created surface; you will be prompted to specify the start
point for the surface patch. Select a point on the surface; you will be prompted to specify the
end point of the patch surface, refer to Figure 18-15. Click on the surface to specify the end
point; the surface patch will be created.
Extrude Surface
This tool is available in the Surface Creation toolbar. Using this tool,
you can create a surface by extruding a curve or curves in vertical
or horizontal direction. To do so, choose the Extrude Surface tool
from the Surface Creation toolbar; the Extrude Surface dialog box
will be displayed, as shown in Figure 18-16, and you will be prompted
to select a curve. Select a curve from the drawing area; a surface of
the length specified in the Length edit box will be created. Specify
the desired value of length in this edit box. To change the direction
of extrusion, you can choose the desired button from the Direction
area of this dialog box.
Figure 18-16 The Extrude
Surface dialog box
Revolve
Using this tool, you can create a surface by revolving a curve or curves around an axis. To
do so, choose the Revolve tool from the Surface Creation toolbar; the Revolution Surface
Definition dialog box will be displayed and you will be prompted to select a profile. Select the
curve(s) you want to use as a profile for the revolved surface; you will be prompted to specify
the axis of revolution. Select a curve or axis from the drawing area; a revolved surface will be
created. Figure 18-17 shows preview of the revolved surface along with the corresponding values
in the Revolution Surface Definition dialog box. Using the Angle 1 and Angle 2 edit boxes,
you can specify the value of revolution angle.
Figure 18-17 A revolved surface along with the Revolution Surface Definition dialog box
Offset
Using this tool, you can create an offset surface at a specified distance from the selected
surface. To do so, choose the Offset tool from the Surface Creation toolbar; the Offset
Surface dialog box will be displayed, as shown in Figure 18-18, and you will be prompted
to select a mono-cell surface. Select a surface from the drawing area; an offset surface will be
created. You can change the distance between the native surface and the offset surface by using
the dynamic edit box displayed on the surface. Alternatively, use the drag handles displayed on
the surface to change the distance. By default, the Simple radio button is selected so the offset
surface is created at a constant distance from the native surface. You can specify a different
offset distance at each corner point by selecting the Variable radio button from the Type area
of the Offset Surface dialog box. Figure 18-19 shows an offset surface created by using the
Variable radio button from the Type area.
Working with the FreeStyle Workbench 18-9
Figure 18-19 An offset surface created after selecting the Variable radio button
Styling Extrapolate
Using this tool, you can create surface by extrapolating
an edge or a curve. To do so, choose the Styling
Extrapolate tool from the Surface Creation toolbar; the
Extrapolation dialog box will be displayed and you will be
prompted to select a curve or the boundary of a surface.
On doing so, a preview of the surface will be displayed,
refer to Figure 18-20. Also, the Extrapolation dialog box
will be displayed, as shown in Figure 18-21.
Styling Fillet
Using this tool, you can create fillets on the sharp edges of surfaces. To create a styling
fillet, choose the Styling Fillet tool from the Surface Creation toolbar; the Styling Fillet
dialog box will be displayed, as shown in Figure 18-25, and you will be prompted to select the
first support to create a fillet. Select the first support; you will be prompted to select the second
support for the fillet. Select the second support, refer to Figure 18-26, and then choose the
Apply button from the dialog box; a fillet will be created between the selected set of surfaces,
as shown in Figure 18-27. You can choose the Trim Support 1 and Trim Support 2 buttons from
the Styling Fillet dialog box to trim the extended surfaces in the fillet zone.
Figure 18-26 Supports for the styling fillet Figure 18-27 Resultant styling fillet
Fills Sub-toolbar
The tools available in this sub-toolbar are used to fill the empty space created by three or more
contiguous surfaces, refer to Figure 18-28. The tools available in this sub-toolbar are discussed
next.
Figure 18-30 Edges to be selected for Figure 18-31 The fill surface created
fill surface
Net Surface
This tool is available in the Surface Creation toolbar. Using this tool, you can create a
surface of specified profile following the path given by a guide curve. To create a net surface,
choose the Net Surface tool from the Surface Creation toolbar; the Net Surface dialog box will
be displayed, as shown in Figure 18-32. Also, you will be prompted to select a guide curve and
the guides(0) option will be highlighted in the preview area of the dialog box. Select a curve or
curves by holding the CTRL key. Now, select the profiles(0) option from the preview area and
select curves to be used as profile from the drawing area; the OK and Apply buttons will get
activated in the dialog box. Choose the OK button to create the net surface and exit the tool.
Figure 18-33 shows the curves required to create a net surface and Figure 18-34 shows a net
surface created by using the curves.
Figure 18-33 The profile and guide Figure 18-34 The resultant net surface
curves for net surface
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Styling Sweep
This tool is available in the Surface Creation toolbar.
Using this tool, you can create a styling sweep surface.
To do so, choose the Styling Sweep tool; the Styling Sweep
dialog box will be displayed, as shown in Figure 18-35. By
default, the profile option is selected in the Preview area and
you are prompted to select a curve to specify a profile for the
swept surface. Select a profile and then choose the spine
option from the Preview area of the dialog box; you will be
prompted to specify a curve for spine. Select a curve for spine;
the OK and Apply buttons will get activated. Choose the
Apply button to check the preview of the surface and then Figure 18-35 The Styling Sweep
choose the OK button to create the styling sweep surface. dialog box
There are four buttons available on the left of the dialog box
to create styling sweep surface using various parameters.
MODIFYING SURFACES
The tools available in the FreeStyle workbench are used to modify a surface. The tools required
to modify a surface are available in the Shape Modification toolbar, refer to Figure 18-36. Various
tools available in this toolbar are discussed next.
Control Points
This tool is used to modify an element by using the control points on the surface. To modify
an element, choose the Control Points tool from the Shape Modification toolbar; the
Control Points dialog box will be displayed, as shown in Figure
18-39, and you will be prompted to select a surface or a curve
for modifications. Select a surface from the drawing area;
control points will be displayed on the surface, refer to Figure
18-40. You can increase the controlling curves by clicking on
the Nu:XX callout. Using the control points displayed on
the surface, you can dynamically modify a surface. After
modifying the surface, choose the OK button to accept the
changes.
Support Area
There are six options available in this area: Normal to
compass, Mesh Lines, Local Normals, Compass plane, Local
Tangents, and Screen Plane. These options are discussed
next.
Normal to compass
The Normal to compass button is used to modify Figure 18-39 The Control Points
a surface in a direction perpendicular to the dialog box
compass.
Mesh Lines
The Mesh Lines button is used to modify a surface along the mesh lines.
Local Normals
The Local Normals button is used to modify a surface along the normal vector on
each grid line.
Compass plane
The Compass plane button is used to modify a surface along the compass plane in
the X and Y directions of the compass plane.
Local Tangents
The Local Tangents button is used to modify a surface along and normal to the local
tangents.
Screen Plane
The Screen Plane button is used to modify a surface along the screen plane.
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Points only
Choose this button if you need to select only points on the surface for modification.
Mesh only
Choose this button if you need to select only mesh on the surface for modification.
Selection Area
The buttons in this area are used to select or deselect points available on the surface and are
discussed next.
Global Area
There is only one button available in this area. This option is used to modify a surface in the
global mesh mode.
Diffusion Area
The buttons in this area are used to specify the pattern to be followed while modifying a surface.
Working with the FreeStyle Workbench 18-17
Symmetry Area
The button available in this area is used to make a surface symmetric about a reference plane.
Projection Area
There are two buttons available in this area: Project along the compass normal and Project
in the compass plane. The Project along the compass normal button is used to project the
modified surface along the direction normal to the compass plane. The Project in the compass
plane button is used to project the modified surface in the compass plane.
Harmonization Area
The button in this area is used to harmonize control points and mesh lines of the surface.
Options Area
The buttons in this area are used to display or hide the inflections, deviations, and harmonization
planes.
Smooth Area
The button in this area is used to smoothen the transition of control points and mesh of the
surface while modifying it up to a desired level.
Match
The Match sub-toolbar, refer to Figure 18-41, is available in the Shape Modification toolbar.
There are two tools available in this sub-toolbar which are discussed next.
Figure 18-43 The surfaces before applying the Figure 18-44 The surfaces after applying the
Match Surface tool Match Surface tool
Fit to Geometry
This tool is used to change the shape of a surface by fitting it over the control points. To
do so, choose the Fit to Geometry tool from the Shape Modification toolbar; the Fit to
Geometry dialog box will be displayed, as shown in Figure 18-46, and you will be prompted to
select a surface to be fitted. Select the Sources radio button from the Selection area of the dialog
box and then select the source surface from the drawing area. Next, select the Targets radio
button from the dialog box and then select the target surface from the drawing area. Next,
choose the Fit button from the dialog box to display the preview of surface. Choose the OK
button to create the surface.
Global Deformation
This tool is used to deform a surface globally. To do so, choose the Global Deformation
tool from the Shape Modification toolbar; the Global Deformation dialog box will be
displayed, as shown in Figure 18-47, and you will be prompted to select a surface. Choose the
desired options from the Type area and the Guides area, and then select the surface; the Run
button will be activated in the dialog box. Choose the Run button; the surface with the control
points and mesh will be displayed. Change the shape of the surface by using these points and
mesh, and then choose the OK button from the Control Points dialog box to accept the changes.
Extend
This tool is used to extend a surface by using the control points
displayed on the surface. To do so, choose the Extend tool from the
Shape Modification toolbar; the Extend dialog box will be displayed, as
shown in Figure 18-48, and you will be prompted to select a surface. Select
the surface; control points will be displayed on the surface. Using these
control points, you can deform the surface. After deformation, choose the
OK button to accept the deformation and exit the tool. Figure 18-48 The
Extend dialog box
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You can make further changes in the surfaces to get the final shape by using the tools available
in the Operations toolbar, refer to Figure 18-49. These tools are discussed next.
Concatenate
This tool is used to convert the contiguous curves into a mono-cell curve. To do so, choose
the Concatenate tool from the Operations toolbar; the Concatenate dialog box will be
displayed and you will be prompted to select the contiguous curves to be concatenated. Select
the curves and then set the desired value of tolerance in the spinner available in the Concatenate
dialog box. Now, choose the Apply button to display the preview of concatenated curve. Now,
choose the OK button to accept the preview and exit the tool.
Fragmentation
This tool is used to convert a mono-cell curve into multiple contiguous curves. To do so,
choose the Fragmentation tool from the Operations toolbar; the Fragmentation dialog
box will be displayed and you will be prompted to select a mono-cell curve. Select the mono-cell
curve and choose the OK button to create contiguous curves.
Disassemble
This tool is used to create multiple mono-cell objects from the multi-cell objects. To do so,
choose the Disassemble tool from the Operations toolbar; the Disassemble dialog box
will be displayed and you will be prompted to select multi-cell objects. Select a multi-cell object
and then choose the OK button from the dialog box to create multiple mono-cell objects.
Converter Wizard
This tool is used to change the tolerance, order, and
segments of a curve. To do so, choose the Converter
Wizard tool from the Operations toolbar; the Converter
Wizard dialog box will be displayed, as shown in
Figure 18-53, and you will be prompted to select a curve.
Select the curve and choose the desired toggle button
from the left in the dialog box to apply the transformation.
The options corresponding to the selected toggle button
will be activated in the dialog box. You can change the
values as required and then choose the Apply button to
display the preview. Now, choose the OK button to accept
the preview.
Figure 18-53 The Converter Wizard
dialog box
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TUTORIALS
Tutorial 1
In this tutorial, you will create the model of a car bonnet, as shown in Figure 18-55.
(Expected time: 45 min)
a. Start a new file in the FreeStyle workbench and create a planar surface.
b. Create a curve at the center of the surface.
c. Change the number of control points.
d. Create a datum plane for making the deformation symmetric about centerline.
e. Deform the surface by using control points.
Working with the FreeStyle Workbench 18-23
1. Choose Start > Shape > FreeStyle from the menubar to display the New Part dialog box.
2. Enter the part name in the Enter part name edit box and choose the OK button from the
New Part dialog box; a new file is started in the FreeStyle workbench.
1. Select the xy plane and then choose the Unified Patch tool from the Patches sub-toolbar
of the Surface Creation toolbar; the Unified Patch dialog box is displayed.
2. Select the 2-Point Patch button from this dialog box if not selected by default; you are
prompted to specify the start point of the planar surface.
3. Click in the drawing area to specify the start point of the planar surface and then invoke the
shortcut menu to specify the dimension of the planar surface. Choose the Edit Dimensions
options from the shortcut menu; the Dimensions dialog box is displayed. In the dialog box,
enter 150 as the value in the L1 and L2 edit boxes. . Next, choose the OK button from the
Dimensions dialog box.
4. Retaining rest of the default options in the Unified Patch dialog box, choose the OK button
from this dialog box and close it. Figure 18-56 shows the resultant planar surface.
1. Choose the Curve on Surface tool from the Curve Creation toolbar; the Options dialog
box is displayed and you are prompted to select a face.
2. Select the planar surface; you are prompted to select a point on the face.
3. Select the Automatic selection option from the drop-down list available in the Mode area
of the Option dialog box.
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4. Specify 0 and 1 as the value in the U and V spinner respectively and choose OK from this
dialog box. Figure 18-57 displays the curve created on the planar face.
Figure 18-58 The surface after choosing the Figure 18-59 The Control
Control Points tool Points dialog box
2. Keep on clicking on the horizontal Nv:4 pop-up on the surface until it becomes to Nv:11.
3. Similarly, keep on clicking on the vertical Nv:4 pop-up on the surface until it becomes to
Nu:11. After changing the values, the surface is displayed, as shown in Figure 18-60.
Working with the FreeStyle Workbench 18-25
4. Select the curve created earlier and choose the OK button; a plane is created, as shown in
Figure 18-63, and the Control Points dialog box is displayed again.
Figure 18-62 The Plane Definition Figure 18-63 The plane created
dialog box with the Normal to Curve
option selected
5. Select Top View from the Quick View sub toolbar; the top view of the surface is displayed.
point and slightly drag it toward left, as shown in Figure 18-64. Make sure that the Screen
Plane button is selected in the Support area.
Figure 18-64 The surface after dragging the center control point
2. Select the corner point and drag it inward in the surface; the surface after dragging the
corner point is displayed, as shown in Figure 18-65.
Figure 18-65 The surface after dragging the corner control point
3. Select the Mesh only option from the Filters area of the Control Points dialog box and
deform the surface, as shown in Figure 18-66.
Working with the FreeStyle Workbench 18-27
4. Change the view to Isometric and choose the Normal to compass option from the Support
area of the dialog box.
5. Using the mesh, deform the surface such that the surface is displayed, as shown in
Figure 18-67.
6. Choose OK from the Control Points dialog box and hide the curve and the datum plane.
The final model of the car bonnet is displayed, as shown in Figure 18-68.
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2. Close the file by choosing File > Close from the menu bar.
Self-Evaluation Test
Answer the following questions and then compare them to those given at the end of this
chapter:
2. Which of the following tools is used to create a surface using the guide and profile curves?
3. The __________ tool is used to convert a mono-cell curve into multiple contiguous curves.
4. Tools in the FreeStyle workbench can be used in both the Part mode and the Shape mode.
(T/F)
Review Questions
Answer the following questions:
1. Which of the following toolbars contains the Break Surface or Curve tool?
2. Which of the following tools is used to modify the shape of a surface by using mesh?
3. The __________ tool is used to create a copy of the selected surface or shape symmetric
about a specified reference.
4. The Geometry Extraction tool is used to create a surface by using an existing surface shape.
(T/F)
5. You can select only one surface while creating an offset surface using the Offset Surface
tool. (T/F)
EXERCISE
Exercise 1
Create the surface model, as shown in Figure 18-69. The surface model with control vertices is
displayed in Figure 18-70. For dimensions, refer to Figure 18-71.
(Expected time: 15 min)