MIX PREPARATION TANK-1000L

S.No Parameter Enter Value Unit Values Unit S.No Results S.No Results

1 Inner Diameter of Tank 1200 mm 47.24 inches Enter "d" Value to obtain Stress (f) due to Bending Moment
1 Choose appropriate Blade Diameter
2 Diameter of Blade, D1 1000 mm 39.37 inches within allowable Tip Speed Range Diameter, d cm Stress, N/mm2 Stress, kg/mm2
3 Diameter of Blade, D2 0 mm 0.00 inches Diameter,mm Tip Speed, m/s 8 d1 1 4212.49 429.85
4 Speed of Agitator, N 32 rpm D1 1000 1.67 d2 2 526.56 53.73
5 Fluid Viscosity, μ 50 cP D2 0 0.00 d3 3 156.02 15.92
6 Specific Gravity, ρ 1.3 no unit Enter Suitable Blade Diameter, mm Stress due to bending Moment should not exceed the yeild stress of the
2 Note
7 Permissible Shear Stress in Shaft, fs 55 N/mm2 5.612 kg/mm2 D 1000 material or 0.2% proof stress or permissible elastic limit
8 Length of the Shaft, l 900 mm Choose the Power Number Np, for the Enter d Value to Obtain Critical Speed from Deflection
9 Permissible Elastic limit in tension 215 N/mm2 Obtained Reynolds Number Diameter, d cm I, mm4 δ, cm Nc, rpm Operation %
3
10 Modulus of Elasticity, E 195000 N/mm2 NRE 13866.67 d1 1 491 116.65 27.70 115.51
9
Np 1.5 d2 2 7850 7.29 110.82 28.88
Allowable Tip Speed Range, Ratio of Blade to Tank Enter Factor of Safety d3 3 39741 1.44 249.34 12.83
Type of Agitator 4
m/s Diameter FS 1.3 d4 3.8 102302.0 0.56 400.05 8.00
Paddle Agitator 1.33 2.5 0.8 Total Power Obtained, hp
5 The Operation Percentage should be between 50% & 65% of their Critical
Turbine Agitator 3.33 4.16 1/3rd 1/6th P 0.52269 Note Speed for Low Speed Agitators. High Speed Impellers operate above their
Propeller Agitator 5 8.33 0.15 0.3 Enter Available Motor Power, hp Critical speed.
6
P 1

7 Shaft Diameter from Polar Modulus, cm

d 2.52

CALCULATION
1 Tip Speed Formula m/s
Diameter, D1 πDN 1.67
Diameter, D2 πDN 0.00

2 Hence the suitable diameter of the 1000 mm 39.4 inches

blade
Radius of the Blade,Rb 500 mm 19.7 inches

3 Reynolds Number

NRE 13866.67 no unit

4 From Power Curve, Np Value is obtained.

Np 1.5 no unit

5 Power

P 0.40 hp

Factor of Safety, FS 1.3 no unit

Total Power 0.52269 hp
Available Motor Power 1 hp

6 Shaft Design
Continuous Average Rated Torque

Tc 114.82 Nm

Maximum Torque, Tmax 1.5Tc 172.23 Nm

7 Polar Modulus, Zp

Zp Tmax/fs 3131.44 mm3 3.13

cm3

Also, Zp 3.13

Hence, d 2.52 cm

8 Force

Fm 459.28 N

9 Bending Moment
M Fm*l 413.35 Nm

10 Stress due to Bending Moment

10.1 Modulus of section of Shaft cross-

section

Substituting for d cm Z, mm3 f, N/mm2 f, kg/mm2

d1 1 98.125 4212.49 429.85
d2 2 785.00 526.56 53.73
d3 3 2649.375 156.02 15.92

Stress due to bending Moment should not exceed the yeild stress of the material or 0.2%
proof stress or permissible elastic limit

11 Deflection

11.1 Moment of Inertia

I
2.866774E+15 9.5973E+13 299.22
Substituting for d cm I, mm4 δ, mm δ, cm 29.870687
d1 1 490.625 1166.53 116.65
d2 2 7850 72.91 7.29
d3 3 39740.63 14.40 1.44
d4 3.8 102301.98 5.59 0.56

12 Critical Speed

Nc

d, cm δ, cm Nc, rpm Operation %

1 116.65 27.70 115.51
2 7.29 110.82 28.88
3 1.44 249.34 12.83
3.8 0.56 400.05 8.00
S. No Re s ul t s S. No Re s ul t s

Choose appropriate Blade Diameter Enter "d" Value to obtain Stress (f) due to Bending Moment
1
within allowable Tip Speed Range Diameter, d cm Stress, N/mm2 Stress, kg/mm2
Diameter,mm Tip Speed, m/s 8 d1 1 4212.49 429.85
D1 1000 1.67 d2 2 526.56 53.73
D2 0 0.00 d3 3 156.02 15.92
Enter Suitable Blade Diameter, mm Stress due to bending Moment should not exceed the yeild stress of
2 Note
D 1000 the material or 0.2% proof stress or permissible elastic limit
Choose the Power Number Np, for Enter d Value to Obtain Critical Speed from Deflection
the Obtained Reynolds Number Diameter, d cm I, mm4 δ, cm Nc, rpm Operation %
3
NRE 13866.67 d1 1 491 116.65 27.70 115.51
9
Np 1.5 d2 2 7850 7.29 110.82 28.88
Enter Factor of Safety d3 3 39741 1.44 249.34 12.83
4
FS 1.3 d4 3.8 102302.0 0.56 400.05 8.00
Total Power Obtained, hp The Operation Percentage should be between 50% & 65% of their
5
P 0.52269 Note Critical Speed for Low Speed Agitators. High Speed Impellers operate
Enter Available Motor Power, hp above their Critical speed.
6
P 1
Shaft Diameter from Polar Modulus,
7 cm
d 2.52

S. No Re s ul t s S. No Re s ul t s

Choose appropriate Blade Diameter Enter "d" Value to obtain Stress (f) due to Bending Moment
1
within allowable Tip Speed Range Diameter, d cm Stress, N/mm2 Stress, kg/mm2
Diameter,mm Tip Speed, m/s 8 d1 1 4212.49 429.85
D1 1000 1.67 d2 2 526.56 53.73
D2 0 0.00 d3 3 156.02 15.92
Enter Suitable Blade Diameter, mm Stress due to bending Moment should not exceed the yeild stress of
2 Note
D 1000 the material or 0.2% proof stress or permissible elastic limit
Choose the Power Number Np, for Enter d Value to Obtain Critical Speed from Deflection
the Obtained Reynolds Number Diameter, d cm I, mm4 δ, cm Nc, rpm Operation %
3
 Diameter,mm Tip Speed, m/s 8 d1 1 4212.49 429.85
D1 1000 1.67 d2 2 526.56 53.73
D2 0 0.00 d3 3 156.02 15.92
Enter Suitable Blade Diameter, mm Stress due to bending Moment should not exceed the yeild stress of
2 Note
D 1000 the material or 0.2% proof stress or permissible elastic limit
Choose the Power Number Np, for Enter d Value to Obtain Critical Speed from Deflection
the Obtained Reynolds Number Diameter, d cm I, mm4 δ, cm Nc, rpm Operation %
3
NRE 13866.67 d1 1 491 116.65 27.70 115.51
9
Np 1.5 d2 2 7850 7.29 110.82 28.88
Enter Factor of Safety d3 3 39741 1.44 249.34 12.83
4
FS 1.3 d4 3.8 102302.0 0.56 400.05 8.00
Total Power Obtained, hp The Operation Percentage should be between 50% & 65% of their
5
P 0.52269 Note Critical Speed for Low Speed Agitators. High Speed Impellers operate
Enter Available Motor Power, hp above their Critical speed.
6
P 1
Shaft Diameter from Polar Modulus,
7 cm
d 2.52

S. No Re s ul t s S. No Re s ul t s

Choose appropriate Blade Diameter Enter "d" Value to obtain Stress (f) due to Bending Moment
1
within allowable Tip Speed Range Diameter, d cm Stress, N/mm2 Stress, kg/mm2
Diameter,mm Tip Speed, m/s 8 d1 1 4212.49 429.85
D1 1000 1.67 d2 2 526.56 53.73
D2 0 0.00 d3 3 156.02 15.92
Enter Suitable Blade Diameter, mm Stress due to bending Moment should not exceed the yeild stress of
2 Note
D 1000 the material or 0.2% proof stress or permissible elastic limit
Choose the Power Number Np, for Enter d Value to Obtain Critical Speed from Deflection
the Obtained Reynolds Number Diameter, d cm I, mm4 δ, cm Nc, rpm Operation %
3
NRE 13866.67 d1 1 491 116.65 27.70 115.51
9
Np 1.5 d2 2 7850 7.29 110.82 28.88
Enter Factor of Safety d3 3 39741 1.44 249.34 12.83
4
FS 1.3 d4 3.8 102302.0 0.56 400.05 8.00
Total Power Obtained, hp The Operation Percentage should be between 50% & 65% of their
5
P 0.52269 Note Critical Speed for Low Speed Agitators. High Speed Impellers operate
Enter Available Motor Power, hp above their Critical speed.
6
P 1
 9
Np 1.5 d2 2 7850 7.29 110.82 28.88
Enter Factor of Safety d3 3 39741 1.44 249.34 12.83
4
FS 1.3 d4 3.8 102302.0 0.56 400.05 8.00
Total Power Obtained, hp The Operation Percentage should be between 50% & 65% of their
5
P 0.52269 Note Critical Speed for Low Speed Agitators. High Speed Impellers operate
Enter Available Motor Power, hp above their Critical speed.
6
P 1
Shaft Diameter from Polar Modulus,
7 cm
d 2.52

S. No Re s ul t s S. No Re s ul t s

Choose appropriate Blade Diameter Enter "d" Value to obtain Stress (f) due to Bending Moment
1
within allowable Tip Speed Range Diameter, d cm Stress, N/mm2 Stress, kg/mm2
Diameter,mm Tip Speed, m/s 8 d1 1 4212.49 429.85
D1 1000 1.67 d2 2 526.56 53.73
D2 0 0.00 d3 3 156.02 15.92
Enter Suitable Blade Diameter, mm Stress due to bending Moment should not exceed the yeild stress of
2 Note
D 1000 the material or 0.2% proof stress or permissible elastic limit
Choose the Power Number Np, for Enter d Value to Obtain Critical Speed from Deflection
the Obtained Reynolds Number Diameter, d cm I, mm4 δ, cm Nc, rpm Operation %
3
NRE 13866.67 d1 1 491 116.65 27.70 115.51
9
Np 1.5 d2 2 7850 7.29 110.82 28.88
Enter Factor of Safety d3 3 39741 1.44 249.34 12.83
4
FS 1.3 d4 3.8 102302.0 0.56 400.05 8.00
Total Power Obtained, hp The Operation Percentage should be between 50% & 65% of their
5
P 0.52269 Note Critical Speed for Low Speed Agitators. High Speed Impellers operate
Enter Available Motor Power, hp above their Critical speed.
6
P 1
Shaft Diameter from Polar Modulus,
7 cm
d 2.52
 MIX PREPARATION TANK-1100 L

S.No Parameter Enter Value Unit Values Unit S.No Results S.No Results

1 Inner Diameter of Tank 1050 mm 41.34 inches Enter "d" Value to obtain Stress (f) due to Bending Moment
1 Choose appropriate Blade Diameter
2 Diameter of Blade, D1 446 mm 17.56 inches within allowable Tip Speed Range Diameter, d cm Stress, N/mm2 Stress, kg/mm2
3 Diameter of Blade, D2 0 mm 0.00 inches Diameter,mm Tip Speed, m/s 8 d1 5 48.70 4.97
4 Speed of Agitator, N 178 rpm D1 446 4.15 d2 6 28.18 2.88
5 Fluid Viscosity, μ 48 cP D2 0 0.00 d3 7 17.75 1.81
6 Specific Gravity, ρ 0.9 no unit Enter Suitable Blade Diameter, mm Stress due to bending Moment should not exceed the yeild stress of the
2 Note
7 Permissible Shear Stress in Shaft, fs 55 N/mm2 5.612 kg/mm2 D 446 material or 0.2% proof stress or permissible elastic limit
8 Length of the Shaft, l 1600 mm Choose the Power Number Np, for the Enter d Value to Obtain Critical Speed from Deflection
9 Permissible Elastic limit in tension 236 N/mm2 Obtained Reynolds Number Diameter, d cm I, mm4 δ, cm Nc, rpm Operation %
3
10 Modulus of Elasticity, E 195000 N/mm2 NRE 11064.70 d1 5 306641 0.85 324.10 54.92
9
Np 1.7 d2 4.5 201187 1.30 262.52 67.81
Enter Factor of Safety d3 4 125600 2.08 207.42 85.82
Type of Agitator Allowable Tip Speed Range, m/s Ratio of Blade to Tank 4
Diameter FS 1.1 d4 3.5 73624.4 3.55 158.81 112.09
Paddle Agitator 1.33 2.5 0.8 Total Power Obtained, hp
5 The Operation Percentage should be between 50% & 65% of their Critical
Turbine Agitator 3.33 4.16 1/3rd 1/6th P 1.05398 Note Speed for Low Speed Agitators. High Speed Impellers operate above their
Propeller Agitator 5 8.33 0.15 0.3 Enter Available Motor Power, hp Critical speed.
6
P 1

7 Shaft Diameter from Polar Modulus, cm

d 1.80

200

CALCULATION 0.617102454
1 Tip Speed Formula m/s
Diameter, D1 πDN 4.15
Diameter, D2 πDN 0.00 360 50
288 40
2 Hence the suitable diameter of the 446 mm 17.6 inches
blade
Radius of the Blade,Rb 223 mm 8.8 inches

3 Reynolds Number

NRE 11064.70 no unit

4 From Power Curve, Np Value is obtained.

Np 1.7 no unit

5 Power

P 0.96 hp

Factor of Safety, FS 1.1 no unit

Total Power 1.05398 hp
Available Motor Power 1 hp

6 Shaft Design
Continuous Average Rated Torque

Tc 41.62 Nm
9.81
Maximum Torque, Tmax 1.5Tc 62.43 Nm

7 Polar Modulus, Zp

Zp Tmax/fs 1135.18 mm3 1.14 cm3

Also, Zp 1.14

Hence, d 1.80 cm

8 Force

Fm 373.30 N

9 Bending Moment
M Fm*l 597.28 Nm

10 Stress due to Bending Moment

10.1 Modulus of section of Shaft cross-

section

Substituting for d cm Z, mm3 f, N/mm2 f, kg/mm2

d1 5 12265.625 48.70 4.97
d2 6 21195.00 28.18 2.88
d3 7 33656.875 17.75 1.81

Stress due to bending Moment should not exceed the yeild stress of the material or 0.2% proof
stress or permissible elastic limit

11 Deflection

11.1 Moment of Inertia

I
2.866774E+15 9.5973E+13 299.22
Substituting for d cm I, mm4 δ, mm δ, cm 29.870687
d1 5 306640.625 8.52 0.85
d2 4.5 201186.91406 12.99 1.30
d3 4 125600.00 20.81 2.08
d4 3.5 73624.41 35.50 3.55

12 Critical Speed

Nc

d, cm δ, cm Nc, rpm Operation %

5 0.85 324.10 54.92
4.5 1.30 262.52 67.81
4 2.08 207.42 85.82
3.5 3.55 158.81 112.09
 HORIZONTAL MILK ST
S.No Parameter Enter Value Unit Values Unit
1 Inner Diameter of Tank 1250 mm 49.21 inches
2 Diameter of Blade, D1 1230 mm 48.43 inches
3 Diameter of Blade, D2 0 mm 0.00 inches
4 Speed of Agitator, N 30 rpm
5 Fluid Viscosity, μ 800 cP
6 Specific Gravity, ρ 1 no unit
7 Permissible Shear Stress in Shaft, fs 55 N/mm2 5.612 kg/mm2
8 Length of the Shaft, l 600 mm
9 Permissible Elastic limit in tension 215 N/mm2
10 Modulus of Elasticity, E 195000 N/mm2

Allowable Tip Speed Range, Ratio of Blade to Tank

Type of Agitator
m/s Diameter
Paddle Agitator 1.33 2.5 0.8
Turbine Agitator 3.33 4.16 1/3rd 1/6th
Propeller Agitator 5 8.33 0.15 0.3

CALCULATION
1 Tip Speed Formula m/s
Diameter, D1 πDN 1.93
Diameter, D2 πDN 0.00

Hence the suitable diameter of the

2 1230 mm 48.4 inches
blade
Radius of the Blade,Rb 615 mm 24.2 inches

3 Reynolds Number
NRE 945.56 no unit

4 From Power Curve, Np Value is obtained.

Np 1.5 no unit

5 Power
P 0.72 hp
Factor of Safety, FS 1.3 no unit
Total Power 0.93 hp
 Available Motor Power 1 hp

6 Shaft Design
Continuous Average Rated Torque
Tc 218.54 Nm
Maximum Torque, Tmax 1.5Tc 327.82 Nm

7 Polar Modulus, Zp
Zp Tmax/fs 5960.31 mm3 5.96 cm3
Also, Zp 5.96
Hence, d 3.12 cm

8 Force
Fm 710.71 N
9 Bending Moment
M Fm*l 426.43 Nm

10 Stress due to Bending Moment

f
Modulus of section of Shaft cross-
10.1
section
Z
Substituting for d cm Z, mm3 f, N/mm2 f, kg/mm2
d1 2 785 543.22 55.43
d2 3 2649.38 160.95 16.42
d3 3.8 5384.315 79.20 8.08

Stress due to bending Moment should not exceed the yeild stress of the material or 0.2%
proof stress or permissible elastic limit

11 Deflection
δ
11.1 Moment of Inertia
I
Substituting for d cm I, mm4 δ, mm δ, cm
d1 2 7850 33.43 3.34
d2 3 39740.625 6.60 0.66
d3 3.8 102301.98 2.57 0.26
d4 3.8 102301.98 2.57 0.26

12 Critical Speed
Nc

d, cm δ, cm Nc, rpm Operation %

2 3.34 163.65 18.33
 3 0.66 368.22 8.15
3.8 0.26 590.79 5.08
3.8 0.26 590.79 5.08
HORIZONTAL MILK STORAGE TANK- 10kL
S.No Results S.No Results
Choose appropriate Blade Diameter Enter "d" Value to obtain Stress (f) due to Bending Mome
1
within allowable Tip Speed Range Diameter, d cm Stress, N/mm2
Diameter,mm Tip Speed, m/s 8 d1 2 543.22
D1 1230 1.93 d2 3 160.95
D2 0 0.00 d3 3.8 79.20
Enter Suitable Blade Diameter, mm Stress due to bending Moment should not exceed the yeild stre
2 Note
D 1230 material or 0.2% proof stress or permissible elastic lim
Choose the Power Number Np, for the Enter d Value to Obtain Critical Speed from Deflection
Obtained Reynolds Number Diameter, d cm I, mm4 δ, cm
3
NRE 945.56 d1 2 7850 3.34
9
Np 1.5 d2 3 39741 0.66
Enter Factor of Safety d3 3.8 102302 0.26
4
FS 1.3 d4 3.8 102302.0 0.26
Total Power Obtained, hp
5 The Operation Percentage should be between 50% & 65% of the
P 0.93 Note Speed for Low Speed Agitators. High Speed Impellers operate a
Enter Available Motor Power, hp Critical speed.
6
P 1

7 Shaft Diameter from Polar Modulus, cm

d 3.12
2.866774E+15 9.5973E+13
29.870687
ults
s (f) due to Bending Moment
Stress, kg/mm2
55.43
16.42
8.08
d not exceed the yeild stress of the
or permissible elastic limit
cal Speed from Deflection
Nc, rpm Operation %
163.65 18.33
368.22 8.15
590.79 5.08
590.79 5.08

between 50% & 65% of their Critical

Speed Impellers operate above their
speed.
299.22