Magnaloy Products Catalog

QUICK INDEX:
Full Product Index . . . . . . . . . i
Flexible Drive Couplings
Premium Line 1
PM 90 Coupling
Pump/Motor Mounts
General Information 2
Horizontal Mounts
Vertical Mounts
Engine Mounts
Welded Steel Mounts
Bar Manifolds
General Information 3
In-Line Bar Manifolds
IntegratedCircuit Manifolds
Subplates
Cover Plates
Valve Adaptors
Manifold Accessories
Header Bar Manifolds
Junction Bar Manifolds
Reservoirs
General Information 4
Reservoirs
End Covers
Accessories
Filler Breathers
5
Reservoir Flanges
Channel Mounted Cushion Clamps
Modular Cushion Clamps
Suction Strainers
Tank Diffusers
Spin-On Filters
Tank Top Filters
Pressure Gauges
Liquid Level Gauges
SAE Couplings
Motor Dampening Bars
Motor Base Plates
Gauge Isolators
Pressure Switch
Modular O’Ring Kit
Rod Alignment Couplers
M Series
6
R Series
Reference Section
R
magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186 C
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
Catalog No. PC0910 © 2010 Magnaloy Coupling Co. MGI 0910 - 3M
 Product Index
Flexible Drive Couplings - SECTION 1
Premium Flexible Drive Couplings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
PM90 Flexible Drive Coupling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Pump/Motor Mounts - SECTION 2
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Horizontal Pump/Motor Mounts (NEMA Frame Motors). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Horizontal Pump/Motor Mounts (IEC Metric Frame Motors) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Vertical Pump/Motor Mounts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Pump/Engine Mounts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Horizontal Welded Steel Pump/Motor Mounts . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Vertical Welded Steel Pump/Motor Mounts . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Welded Steel Pump/Engine Mounts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Pump/Motor Mount Dampening Ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Hydraulic Bar Manifolds - SECTION 3
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
In-line Bar Manifolds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Integrated Circuit Manifolds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Subplates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Cover Plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85
Valve Adaptors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92
Manifold Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97
Orifice Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
Tapping Plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102
Header Bar Manifolds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
Junction Bar Manifolds . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
Reservoirs - SECTION 4
General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116
Vertical Reservoirs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117
Dual Vertical Reservoirs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
JIC Reservoirs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
L Shaped Reservoirs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
T Shaped Reservoirs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
Horizontal Reservoirs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
DIN Style Reservoirs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134
Drip Pans . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138
Stacking Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
End Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
Reservoir Accessories - SECTION 5
Filler Breathers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
Reservoir Flanges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
SAE Full and Half Couplings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152
Channel Mounted Cushion Clamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 153
Modular-Stackable Cushion Clamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157
Suction Strainers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
Tank Diffusers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165
Spin-On Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166
Tank Top Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 168
Pressure Gauges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174
Gauge Isolators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176
Pressure Switches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177
Liquid Level Gauges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 178
Motor Dampening Bars . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180
Motor Base Plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185
Modular O-Ring Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186
Cylinder Rod End Alignment Couplers - SECTION 6
M - Series Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 188
R - Series Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . 190
REFERENCE MATERIAL INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194
i magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 Magnaloy Flexible Drive Couplings

SECTION 1
1

MAGNALOY FLEXIBLE DRIVE COUPLINGS

NOTE: Due to Magnaloy’s policy of continuous improvement, specificaitons are subject to change without notice.
Check with the factory or our Web Site at www.magnaloy.com for the latest information.

magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186 1
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 Magnaloy Coupling Design Features
Load-Lock Design... is simple and effective. The drive lug
configuration is tapered from top to base, as are the mating
lugs of the opposing coupling hub. Under load, the insert
conforms to the tapers, inter-locking the two hubs. This load-lock
design protects bearings and equipment by eliminating end
thrust in both directions.... and it requires only one set-screw in
each hub.

1 Radial Lug Design... is logical and efficient. The most common failure of an
elastomeric insert type drive coupling is hysteresis failure of the elastomeric
element - breakdown of the elastomer due to cyclical overworking and the
associated heat generation. Magnaloy Coupling’s drive lugs are in a true
radial orientation. Applied forces are evenly distributed in the compressive
direction only, eliminating the heat generating radial component. True
compressive loading reduces internal heat generation and improves elastomer
life.
Magnaloy Coupling Design...
Under loaded conditions, the resultant forces applied on the element
segments are evenly distributed in the compressive direction only. This
results in no radial forces to multiply the internal heat generation.

Conventional Design A...

Under loaded conditions this jaw design results in the applied forces
exerting components in the compressive and radial directions. These forces
change direction and magnitude along the jaw arc which greatly increase
the internal movement of the element which causes heat generation.

Conventional Design B...

This more conventional straight sided jaw design also exerts component
forces in the compressive and radial directions when under load. The
radial component is outward (acting to extrude the element) and changes
in magnitude only, as does the compressive component, along the jaw
surface. The component forces resulting from this design also causes
increased internal movement in the element.
A note about Set-Screws ...
The Premium Line of Magnaloy Couplings comes standard with a single set-screw over the keyway. Optional
Double Set-Screws are available at either 45o or 90o to the keyway. Double set-screws help improve shaft
gripping forces by increasing the hoop-stresses generated from tightening a single set-screw. Double set-screws
at 45o will produce greater forces than double set-screws at 90o. Either are available upon request by
specifying ‘DSS45’ or ‘DSS90’ following the hub part number. M30011210DSS45
Magnaloy’s Clamp feature is also availble with bored and keyed hubs, specify ‘C’ following the hub part
number. M30011210C
2 magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 Premium Flexible Drive Couplings

Magnaloy is the original lightweight, heavy-duty

flexible drive coupling. Light weight magnesium
construction makes Magnaloy couplings 76% lighter than
cast iron and 36% lighter than aluminum units... and
they’re stronger than either!
The benefits are many... Reduced loads on bearings,
shafts and pumps, for longer component life. Easier
handling and installation. Rust proof and corrosion 1
resistant.
Magnaloy’s close machining tolerances (TIR of .002”)
assures vibration-free operation and easy, accurate
alignment without need for special tools. Solid
magnesium alloy permanent mold castings are heat
treated and offer the highest strength-to-weight ratio
available.

Coupling Performance Specifications

Rated Torsional Horse Power Rating @
Coupling Maximum Wr2 Insert
Torque Rigidity 100 1200 1800
Model Bore lb-ft2 Number
lb-in lb-in/Deg rpm rpm rpm
170N 340.7 42 0.55 6.5 9.8
100 1 1/8 0.0046 170U 511.0 53 0.82 9.8 14.7
170H 1,022.1 182 1.65 19.8 29.7
270N 398.3 55 0.64 7.6 11.5
200 1 3/8 0.0068 270U 597.4 68 0.96 11.5 17.2
270H 1,194.9 234 1.92 23.0 34.5
370N 701.4 81 1.12 13.5 20.2
300 1 5/8 0.022 370U 1,052.1 148 1.68 20.2 30.3
370H 2,104.2 336 3.36 40.4 60.6
470N 1,056.3 138 1.69 20.3 30.4
400 1 7/8 0.031 470U 1,584.5 310 2.50 30.4 45.6
470H 3,168.9 488 5.10 60.8 91.3
570N 2,194.8 314 3.50 42.1 63.2
500 2 3/8 0.071 570U 3,292.2 695 5.30 63.2 94.8
570H 6,584.4 1,571 10.50 146.4 189.6
670N 4,946.7 676 7.90 94.9 142.5
600 2 5/8 0.16 670U 7,420.1 1,510 11.90 142.5 213.7
670H 14,840.1 2,960 23.70 284.9 427.4
770N 11,639.8 1,805 18.60 223.5 335.2
700 2 7/8 0.34 770U 17,459.7 2,104 27.90 335.2 502.8
770H 29,099.5 5,960 46.50 558.8 838.0
870N 21,889.4 3,680 35.00 420.3 630.4
800 3 7/8 0.95 870U 32,834.1 - 52.50 630.4 945.6
870H 47,062.2 11,950 75.20 903.0 1,354.5
970N 47,842.3 8,428 76.50 918.6 1,377.9
900 4 3/4 4.20
970U 71,763.5 - 114.80 1,377.9 2,066.8

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A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 Dimensional Specifications
Magnaloy Coupling Dimensional Specifications

Models 100, 200, 300, 400

100 200 300 400
A 2.54 3.10 3.58 4.24
B 2.600 2.900 3.450 3.980
C 2.00 2.25 2.90 3.05
D 0.56 0.68 0.78 1.00
E
1
0.68 0.84 0.96 1.06
F 0.42 0.42 0.44 0.54
G 0.31 0.43 0.56 0.73
W 1/16 1/16 1/16 1/16
X 0.90 0.90 0.98 1.20
T
TOLERANCES: 2 Place Decimals ± .01
1/4-20 5/16-18 5/16-18 3/8-16 3 Place Decimals ± .001

Model 500
500
A 4.67
B 4.800 X*: Maximum Space between
shaft ends to allow full
C 4.00
shaft engagement in
D 1.04 Hub Bore.
E 1.23
F 0.64 W*: Minimum Space between
shaft ends.
G .070
W 1/16 * Given for reference only.
X 1.41
T 3/8-16 TOLERANCES: 2 Place Decimals ± .01
3 Place Decimals ± .001

Models 600, 600, 800, 900

600 700 800 900
A 5.98 6.99 7.99 10.15
B 5.975 6.900 8.600 11.400
C 4.50 5.19 7.00 8.30
D 1.60 2.08 2.25 2.75
E 1.33 1.32 1.62 2.20
F 0.62 0.89 1.00 1.32
G 1.13 1.13 1.58 1.88
W 1/16 1/16 1/16 1/16
X 1.36 1.97 2.25 2.89
T 3/8-16 1/2-13 1/2-13 3/4-10
TOLERANCES: 2 Place Decimals ± .01
3 Place Decimals ± .001

4 magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 Bore & Keyway Combinations
Standard Bore and Keyway Combinations
Magnaloy “Standard” Bore Key Combinations Magnaloy “Standard” Bore Key Combinations
Model Bore/Key Model Model Bore/Key Model
Code Code Bore Key Code Code Bore Key

100
200
300
400
500
600
700
800
900

100
200
300
400
500
600
700
800
900
M _ _ _ 01203 3/8 x 3/32 * * M _ _ _ 12414 1 3/4 x 7/16 * * * * *
M _ _ _ 01403 7/16 x 3/32 * * M _ _ _ 12816 1 7/8 x 1/2 * * * * * *
M _ _ _ 01404 7/16 x 1/8 * * M _ _ _ 13016 15/16 x 1/2 * *
M _ _ _ 01604 1/2 x 1/8 * * * M _ _ _ 20016 2 x 1/2 * * * * *
M _ _ _ 01804 9/16 x 1/8 * * * M _ _ _ 20416 2 1/8 x 1/2 * * * * *
M _ _ _ 02005
M _ _ _ 02006
5/8 x
5/8 x
5/32
3/16
*
*
*
*
*
* *
M _ _ _ 20816
M _ _ _ 21220
2 1/4 x 1/2
2 3/8 x 5/8
* *
* *
*
*
*
*
*
*
1
M _ _ _ 02206 11/16 x 3/16 * * * * M _ _ _ 21620 2 1/2 x 5/8 * * * *
M _ _ _ 02404 3/4 x 1/8 * * * M _ _ _ 22020 2 5/8 x 5/8 * * * *
M _ _ _ 02406 3/4 x 3/16 * * * * * * M _ _ _ 22420 2 3/4 x 5/8 * * *
M _ _ _ 02806 7/8 x 3/16 * * * * * * M _ _ _ 22824 2 7/8 x 3/4 * * *
M _ _ _ 02808 7/8 x 1/4 * * * * * * M _ _ _ 30024 3 x 3/4 * *
M _ _ _ 03008 15/16 x 1/4 * * * M _ _ _ 30824 3 1/4 x 3/4 * *
M _ _ _ 10006 1 x 3/16 * * * * * * M _ _ _ 31228 3 3/8 x 7/8 * *
M _ _ _ 10008 1 x 1/4 * * * * * * M _ _ _ 31628 3 1/2 x 7/8 * *
M _ _ _ 10408 1 1/8 x 1/4 * * * * * * M _ _ _ 32028 3 5/8 x 7/8 * *
M _ _ _ 10608 1 3/16 x 1/4 * * M _ _ _ 32428 3 3/4 x 7/8 * *
M _ _ _ 10808 1 1/4 x 1/4 * * * * * M _ _ _ 32832 3 7/8 x 1 * *
M _ _ _ 10810 1 1/4 x 5/16 * * * * * * * M _ _ _ 40032 4 x 1 *
M _ _ _ 11210 1 3/8 x 5/16 * * * * * * * M _ _ _ 40432 4 1/8 x 1 *
M _ _ _ 11212 1 3/8 x 3/8 * M _ _ _ 40832 4 1/4 x 1 *
M _ _ _ 11412 1 7/16 x 3/8 * * * M _ _ _ 41232 4 3/8 x 1 *
M _ _ _ 11610 1 1/2 x 5/16 * * * M _ _ _ 41632 4 1/2 x 1 *
M _ _ _ 11612 1 1/2 x 3/8 * * * * * * M _ _ _ 41640 4 1/2 x 1 1/4 *
M _ _ _ 12012 1 5/8 x 3/8 * * * * * * M _ _ _ 42040 4 5/8 x 1 1/4 *
M _ _ _ 12412 1 3/4 x 3/8 * * * * * M _ _ _ 42440 4 3/4 x 1 1/4 *

Shaded Area: AGMA semi-standard bore key combinations.

Part Number Usage: Magnaloy Coupling Hub part numbers may be specified Bore Tolerances
using the following format: Start with letter “M” designating Magnaloy, Over Include Tolerance
followed by 3 digit Model Code (100, 200, etc.), then the specific 5 digit -- 1 +.0008/+.0003
Bore/Key Code. 1 2 +.0013/+.0005
2 3 +.0018/+.0008
Example: Model 500 Hub with a 1 /38 bore and 5/16 keyway would be 3 4 +.0020/+.0010
4 5 +.0023/+.0010
specified as: M50011210 - No bore hubs are designated as “R” code, ie.
M500R.
Additional Coupling Specifications
Model Number 100 200 300 400 500 600 700 800 900
Maximum Bore 1 1/8 1 3/8 1 5/8 1 7/8 2 3/8 2 5/8 2 7/8 3 7/8 4 3/4
Complete Coupling Approx. Weight
3/4 1 2 3 4 7 12 18 38
(Solid Hub)
Number of Drive Lugs 3 3 3 3 4 6 6 6 6
Hub Movement for Insert Removal .74 .74 .75 .98 1.12 1.02 1.50 1.63 2.27
Basic Insert Number 170 270 370 470 570 670 770 870 970

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A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 Splined Couplings

Magnaloy Couplings are available with a variety of special

features which include splined bores. The “Splined Coupling
Specifications” chart on page 6 shows several “In-house” splines
available for quick delivery. Many additional splined bores are
available by contacting the factory, including straight sided
“PTO” type splines and metric splines.

The Clamp-Type Coupling utilized the basic Magnaloy coupling

with the addition of the clamp feature. Developed to compensate
for variations in spline formation methods and tolerances. Assures
centering of the coupling and positive retention on the shaft. The
clamp feature is suggested for all splined couplings, but is also
available in smooth bored and keyed models.

Magnaloy’s Steel Bushed Splined Bore* Coupling combines all the

design and lightweight features of the Magnaloy Coupling with
the added spline tooth strength and wear resistance of steel.
Under normal conditions the standard “Splined Bore” coupling will
perform satisfactorily and the addition of the “Clamp Feature”
compensates for various fit conditions. When heavy cyclic loads,
reverse loading and high torque loads exist in combination with fit
variations, spline tooth failures and fretting can be corrected by
utilizing Magnaloy’s steel bushed coupling. Of course, to achieve
optimum benefits, Magnaloy’s clamp feature is recommended -
assuring accurate centering and positive retention of the coupling
on the shaft.
* Although the steel bushing feature was designed primarily for spline bores, it is also
available in smooth bored and keyed sizes.

56 magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 Splined & Clamp Specifications
Spline Coupling Specifications
Spline Size Pressure Major Std Coupling Steel Bushed Coupling
SAE
Number Pitch Spline Angle Diameter Available Bushing Available
Designation
of Teeth Ratio Code (Degrees) (Inches) Model Sizes Diameter Model Sizes
9 16/32 0916 300 A 0.625 100 - 900 1.250 200 - 600
13 8/16 1308 300 D, E 1.750 400 - 900 2.625 600 - 900
13 16/32 1316 300 B 0.875 100 - 900 1.500 300 - 800
14 12/24 1412 300 C 1.250 200 - 900 2.250 500 - 900
15 8/16 1508 300 F 2.000 500 - 900 3.500 800 - 900
15 16/32 1516 300 BB 1.000 100 - 900 1.750 400 - 800 1
17 12/24 1712 300 CC 1.500 300 - 900 2.250 500 - 900
21 16/32 2116 300 1.375 300 - 900 2.250 500 - 900
23 16/32 2316 300 1.500 300 - 900 2.2501 500 - 900
27 16/32 2716 300 1.750 400 - 900 2.6252 600 - 900
40 16/32 4016 300 2.562 600 - 900 3.875 800 - 900
Note: 1 - With Model 600 - 900, Bushing O.D. is 2.625.
2 - With Model 700 & 800, Bushing O.D. is 2.875.
Spline Type Identifier Code: A = Spline, B = Steel Bushing
Clamp Type Code: C = Clamp Type.

Part Number Usage: Magnaloy Splined Coupling part numbers may be specified using the following format:
Start with letter “M” designating Magnaloy, follow with 3 digit Model Code (100, 200, etc.), next use a single
letter Spline Type Identifier Code (“A” for regular spline or “B” for steel bushing), then the specific 4 digit Spline
Code. If a clamp type coupling is desired, use the letter code “C” after the Spline Code.

Examples: Model 300 hub with 13 tooth 16/32 splined bore: M300A1316. Same item with steel bushing:
M300B1316. Same item with steel bushing and clamp: M300B1316C.

Clamp Type Coupling Specifications

Coupling Bolt Location U
Model Z Y Bolt Size Torque Spec.
100 0.31 0.68 1/4 - 20 130-140 in lbs
200 0.43 0.75 1/4 - 20 130-140 in lbs
300 0.47 0.95 5/16 - 18 210-220 in lbs
400 0.69 0106 5/16 - 18 210-220 in lbs
500 0.72 1.25 3/8 - 16 300-310 in lbs
600 1.13 1.50 7/16 - 14 35-36 ft lbs
700 1.13 1.75 7/16 - 14 35-36 ft lbs
800 1.30 2.56 1/2 - 13 49-50 ft lbs
900* 0.75 & 2.19 3.00 3/4 - 10 100-110 ft lbs
* Model 900 utilizes two bolt clamp design.

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 Insert Selection Guide
Magnaloy Coupling’s full range of flexible inserts permit
custom design performance for a wide range of applications.
All insert materials offer complete electrical insulation, as
Magnaloy’s design eliminates all metal-to-metal contact.

1
Neoprene (Code N) - Black material - Standard
material with Magnaloy Coupling. Good general
purpose material offering good resiliency and
load capabilities. Temp range -300F to +2500F
(-340C to -1210C). Optional 80A durometer
(painted Gold) and 90A durometer (painted
Silver) are available for slight increased load
capability and less resiliency.
Nitrile (Buna N)(Code B) - Painted Blue. Excellent
material with petroleum products. Excellent
compression set and abrasion resistance
characteristics. Temp range -600F to +2500F
(-510C to +1210C).
Urethane (Code U) - Yellow material. Excellent
mechanical and physical properties. Offers good
medium duty durability and resiliency. Urethane
tends to soften at higher temperatures and humid
conditions. Temp range -300F to +1500F (-340C
Part Number Usage: Magnaloy Coupling Insert part
to +660C).
numbers may be specified using the following format:
Viton (Fluorocarbon)(Code V) - Red material.
Start with the letter “M” for Magnaloy, followed by the 3
Excellent fluid compatibility and high temperature
digit Basic Insert Number Code (170, 270, etc.), then the
characteristics. Good compression set and
specific single letter Insert Material Code. If an optional
resiliency. Temp range -200F to +3500F (-290C to
durometer is being specified, after the Material Code
+1770C).
supply the durometer number divided by 10.
Hytrel (Code H) - Blue material. Superior physical
and mechanical properties and excellent fluid
Examples: Urethane insert for Model 300: M370U. 80
compatibility and high temperature characteristics.
Durometer Neoprene for Model 200: M270N8.
Hardness (50D) approaches that of plastic and
offers little resiliency. Excellent performance
under heavy duty conditions. Temp range -650F to
+3000F (-540C to +1490C).
Other materials are available for special applications.
Consult factory for recommendations and availability.

78 magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 Coupling Selection Guide
Service Factors - Load Characteristics
Type of Prime Mover
Load Standard Motor High Torque I.C. Engine I.C. Engine
Classification or Turbine Motor 6 or more cyl. less than 6 cyl.
Uniform (U) 1.0 1.5 1.5 2.0*
Moderate (M) 1.5 2.0 2.0 2.5*
Heavy (H) 2.0* 2.5* 2.5* 3.0*
Uniform Load: Steady loading, non-reversing, torque does not exceed rating.
Moderate Load: Uneven loading with moderate shock, frequent starts, infrequent reversals,
1
peak torque may exceed average rating of prime mover by up to 125%.
Heavy Load: Uneven loading with heavy shock, frequent reversals, peak torque may exceed
average rating of prime mover by up to 150%.
* Recommend use of Hytrel Insert.
Drive Unit Load Sym.
Agitators U Selection Method
Blowers U
Compressors - Centrifugal U 1. Several specifics must be considered to make the best
- Rotary M choice of couplings:
- Reciprocating H* A. Type of prime mover and load characteristics (see table
Conveyors - U
- Reciprocating M above)
- Screw M B. Shaft diameter and key size or spline configuration (No. of
- Shaker H teeth, pitch ratio, pressure angle)
Cranes & Hoists M C. Horsepower rating of loads to be transmitted.
Crushers H*
D. Maximum operating speed (rpm)
Elevators M
- Freight & Pass. H* E. Maximum operating misalignment
Fans - Centrifugal U F. Clearance limitations
- Propeller M 2. Calculate effective hp/100 rpm by use of table above and
- Cooling Tower H select the minimum size coupling recommended
Generators U
- Welding H
3. VERIFY YOUR SELECTION:
Mills H* A. Check for maximum bore size
Machine Tools M B. Check dimensions for adequate clearance
Mixers M C. Indicate any special insert specification and/or coupling
Paper Mill Machinery M coating for environmental protection, if required
Pumps - Centrifugal
U Equation: Effective HP per 100 RPM = rated HP x Service
- Rotary
- Reciprocating
M Factor x 100 / RPM
H* Example: 150 HP, 4 cyl. Diesel Engine Driving a Reciprocating
- On Injection
H*
Molding Equip. Irrigation Pump operating at 3250 RPM
Screens - Air & Water U Service Factor - 3.0 (Hytrel Insert Recommended)
Washing
Eff. HP per 100 RPM = 150 HP x 3.0 x 100 /
- Freight & Pass. H
Stokers U 3250 RPM = 13.85 HP/100 RPM. Model 600
Textile Machinery M rating with Hytrel Insert is 23.7 HP/100 RPM.
Woodworking Machinery M
Winches H*
Note: Above service factors are intended for use as a general guide only.
*Recommend use of Steel Bushing and Clamp with Splined Bores.

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 Installation Instructions
Shaft spacing should be within range given by
dimensions ‘W’ and ‘X’ as shown in charts on page 4.
Position each hub on proper size shaft - Magnaloy
couplings are bored to standard “push fit” tolerances,
if a tight fit exists, check shaft for burrs.
Maximum benefits are obtained with hubs positioned
to allow complete shaft engagement within bore.
However, some equipment designs do not permit this
1 condition - maximum shaft engagement should be
utilized in any case.

Alignment - Place a straight edge (scale) at top and

side of coupling. Use a .005 inch feeler gauge under
scale for final inspection. This will indicate accurate
parallel and angular alignment.
Magnaloy’s precision machined outside surfaces
permit this simple, but accurate alignment method.

Secure equipment mounts and recheck alignment for

movement.
Install the insert in the coupling positioning hubs in
contact with lip around outside of insert.
Before tightening set screws, run the coupling and
check for separation of hubs or “creep”. Recheck
alignment and tighten set screws.
With the Steel Bushed/Clamp type couplings, to
facilitate installation on the shaft, it may be
necessary to slightly loosen the set-screw over the
keystock. When securing the coupling on the shaft,
first tighten the clamp bolt, then tighten the set-screw
against the keystock.

190 magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 Mis-Alignment Capabilities
Magnaloy Couplings offer four-way flexibility (parallel, angular, axial and
torsional) and require no lubrication. They are easily installed and
properly aligned without use of special tools or equipment - a straight
edge and hex wrench ar the only tools required. Magnaloy’s insert
reduces noise and vibration and permits needed flexibility for proper
operation within alignment capabilities.

Recommended Torques
for Fasteners 1
Model Set Screw Clamp Screw
100 60 - 70 in lbs 130 - 140 in lbs
200 75 - 85 in lbs 130 - 140 in lbs
300 75 - 85 in lbs 210 - 220 in lbs
400 190 - 200 in lbs 210 - 220 in lbs
500 190 - 200 in lbs 300 - 310 in lbs
600 190 - 200 in lbs 35 - 36 ft lbs
700 300 - 310 in lbs 35 - 36 ft lbs
800 300 - 310 in lbs 49 - 50 ft lbs
900 100 - 110 ft lbs 100 - 110 ft lbs
Intended as a general guide for fastener torques with
Magnaloy Couplings.

Perfect alignment of equipment shafts, in most cases, is impractical to obtain or maintain, and misaligned
equipment produces, excess stress on bearings and the coupling. Magnaloy’s insert design will accept
misalignment strain and, when excessive, will cause insert wear as a visual and audible indication of
misalignment problems. However, Magnaloy’s inserts are inexpensive and easily replaces; under normal
conditions the insert seldom requires replacement.

magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186 1110
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 Technical Bulletin & Notes
Keystock Interference with Drive Lug
Since the Magnaloy Coupling keyway, in a bored and keyed hub, is broached between the drive lugs, there is a
potential for interference with the keystock of the drive hub and the drive lugs of the opposing hub. This
interference will result when ALL the following conditions exist:
A) The shaft diameter is Greater than listed below
B) This shaft extends into the hub insert core area
C) The keystock on this shaft extends with the shaft into the insert core area

1 The interference condition can be corrected by shortening the keystock so it does not extend into the insert core
area. The insert length should be limited to the length of the coupling hub bore.

Interference Potential exists when

shaft diameters are greater than
shown in this chart.
Model Size Shaft Diameter Key Size
100 7/8 1/4
200 1 3/16 1/4
300 1 5/16 5/16
400 1 1/2 3/8
500 1 15/16 1/2
600 2 1/2 5/8
700 2 3/4 5/8
800 3 1/2 7/8
900 4 1/2 1 1/4
Failure to correct this condition will result in assembly difficulty and could cause damage to the drive
or driven equipment. Check our web site at www.magnaloy.com for other bulletins.

Notes

1112 magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 Powdered Metal PM90 Coupling
The Strong, High Quality, Low Cost Powdered Metal Coupling from Magnaloy
When your priorities for a coupling are economy and strength...
specify the all-new Magnaloy Type PM90.
The PM90 is made from high-density powdered metal and is available
in standard bores up to 1 1/8 inch maximum. Double set screws are
standard in all bores 1/2 inch and over. The set screws are placed
over the keyway and at a 450 angle to the keyway to allow greater
hoop-stress generation and maximum shaft gripping. The increased
drive lug surface area on the PM90 provides low unit loads on the insert 1
drive segments while insuring more rapid heat dissipation. Magnaloy’s
exclusive insert design allows easy installation and replacement without hub
removal. The drive lug design provides even compressive loading with no radial
loading of insert drive elements.

It is a well established fact that the major cause of failure in an elastomeric insert type drive coupling is
hysteresis failure which results from overworking the insert by application of cyclic loads and the associated heat
generation. These cyclic loads can be internal in origin as a result of coupling design (see page 2) and when
coupled with externally applied loads can greatly reduce elastomer life. Specifying Magnaloy’s Type PM
Coupling with radial designed drive lugs results in true compressive loads and improved insert life.

magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186 1132
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 PM90 Specifications
Model PM90 Performance Specifications
Torque HP Rating Torsional Complete Coupling Wr2
Maximum Minimum Insert
Rating per 100 Rigidity Approx Weight (lb) (lb ft2)
Bore Bore Number
(in lb) RPM (in lb/deg) Solid Max Bore (solid)
P097N7 224 0.36 38.3
1 1/8 7/16 P097U9 336 0.54 69.9 1.8 1.3 0.946
P097H5 672 1.08 158.7

1 Model PM90 Dimensional Specifications

A- Over all length (Assembled) - 2.78

B- Outside Diameter - 2.125
T- Set Screw Size - 1/4-20 UNC, 2 places
W- Distance between shaft ends - 3/16 min
X- Distance between shaft ends - 3/4 max
Y- Hub movement required for insert removal - 1.20 total

Notes

1134 magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 PM90 Specifications
Model PM90 - Standard Bore / Keyway Sizes (per AGMA Class 1, Clearance Fit)
Part Bore & Keyway Set Screw
Bore Size** Key Width Key Depth
Number Combinations Size Quantity
P090014N 7/16 x No Key 0.4375 / 0.4385 0.0938 / 0.0958 - 1/4-20 UNC 1
P09001403 7/16 x 3/32 0.4375 / 0.4385 0.125 / 0.127 0.484 / 0.495 1/4-20 UNC 1
P09001404 7/16 x 1/8 0.4375 / 0.4385 0.125 / 0.127 0.496 / 0.507 1/4-20 UNC 2
P09001604 1/2 x 1/8 0.500 / 0.501 0.125 / 0.127 0.560 / 0.571 1/4-20 UNC 2
P09001804 9/16 x 1/8 0.5625 / 0.5635 0.125 / 0.127 0.623 / 0.634 1/4-20 UNC 2
1
P09002005 5/8 x 5/32 0.625 / 0.626 0.1562 / 0.1582 0.698 / 0.709 1/4-20 UNC 2
P09002006 5/8 x 3/16 0.625 / 0.626 0.1875 / 0.1895 0.709 / 0.720 1/4-20 UNC 2
P09002206 11/16 x 3/16 0.6875 / 0.6885 0.1875 / 0.1895 0.773 / 0.784 1/4-20 UNC 2
P09002404 3/4 x 1/8 0.750 / 0.751 0.125 / 0.127 0.812 / 0.823 1/4-20 UNC 2
P09002406 3/4 x 3/16 0.750 / 0.751 0.1875 / 0.1895 0.837 / 0.848 1/4-20 UNC 2
P09002806 7/8 x 3/16 0.875 / 0.876 0.1875 / 0.1895 0.964 / 0.975 1/4-20 UNC 2
P09002808 7/8 x 1/4 0.875 / 0.876 0.250 / 0.252 0.982 / 0.993 1/4-20 UNC 2
P09010006 1 x 3/16 1.000 / 1.001 0.1875 / 0.1895 1.090 / 1.101 1/4-20 UNC 2
P09010008 1 x 1/4 1.000 / 1.001 0.250 / 0.252 1.114 / 1.125 1/4-20 UNC 2
P09010408 1 1/8 x 1/4 1.125 / 1.126 0.205 / 0.252 1.241 / 1.252 1/4-20 UNC 2
* Shaded combinations are Semi-special - see price sheet
** Other Bore/Keyway combinations are available. Consult factory for quotation.
Model PM90 Bore Tolerances
Feature Tolerance
Bore -.000 / +.001
Key Width -.000 / +.002
Key Depth +.005 / +.016

As with Magnaloy’s standard line of

couplings, insert elastomer selection Nitrile, 70A Durometer.....
allows variable performance Standard elastomer material offering excellent
characteristics. Insert design resistance to petroleum products and superior
eliminates metal-to-metal compression set characteristics.
contact and assures Urethane, 90A Durometer.....
electrical isolation Excellent mechanical and physical properties. Note:
of shafts. Urethane material tends to soften when exposed to
elevated temperatures or humid conditions.
Hytrel, 50D Durometer....
Superior mechanical and physical properties and
offers excellent fluid compatibility and high
temperature characteristics.
Additional insert materials available upon request from factory.
See page 8 for additional information on insert selection.

magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186 1154
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
1

16 magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 Magnaloy Pump/Motor Mounts

SECTION 2 2

MAGNALOY PUMP/MOTOR MOUNTS

NOTE: Due to Magnaloy’s policy of continuous improvement, specificaitons are subject to change without notice.
Check with the factory or our Web Site at www.magnaloy.com for the latest information.

magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186 17
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 Pump/Motor Mount Covers
Motor Mount Covers
Magnaloy Pump/Motor Mounts are provided with one Service Window Cover, designed to protect personnel in case of a
coupling failure. If additional Service Window Covers are required, order by tpart number shown in table below.

Part Number Fits Mount Number

056 M056_ _ Horizontal & Vertical
182-1 M18250_ _ & M18252_ _ Horizontal & Vertical & E64455_ _ & E70055_ _ Engine
182-2 M18258_ _ & M18260_ _ Horizontal & Vertical & E64460_ _ & E70060_ _ Engine
182-3 M18268_ _ & M18270_ _ Horizontal & Vertical & E64470_ _ & E64472_ _ & E70070_ _ & E70071_ _ Engine
182-4 M18247_ _ Horizontal & E64450_ _ & E70050_ _ Engine
284-1 M28468_ _ Horizonta & E78768_ _ Engine
2 284-2 M28475_ _ Horizontal & E78775_ _ Engine
284-3 M28486_ _ Horizontal & E78786_ _ Engine
324-1 M32476_ _ Horizontal & S324_ _ _ _ 7.57 to 8.70 length
324-2 M32487_ _ Horizontal & S324 _ _ _ _ 8.70 to 10.20 length
324-3 S324_ _ _ _ 8.70 to 10.20 length (wide window)
324-4 S324_ _ _ _ 10.20 to 12.20 length
324-5 S324_ _ _ _ 12.20 and greater length
444-1 S444_ _ _ _ 8.95 to 10.45 length
444-2 S444_ _ _ _ 10.45 to 12.45 length
444-3 S444_ _ _ _ 12.45 and greater length

18 magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 Pump/Motor Mounts - General Information
Magnaloy Pump/Motor Mounts
Power Unit design is greatly simplified by use of the Magnaloy Pump/Motor Mount. Direct mounting of flange
mount pumps to NEMA C’Face motors or Pilot mount engines via a Magnaloy Mount assures accurate shaft
alignment and eliminates the need for a coupling guard, foot brackets, shims, risers and mounting plate. The
result is the easiest to install, most accurate and cost effective method available to mount a pump to a drive unit.
For over 30 years Magnaloy has produced the highest quality flexible drive couplings in the industry.
Magnaloy’s long tradition of high quality and immediate delivery has become an industry goal for other
manufacturers to attain. Every mount Magnaloy manufactures is guaranteed to be within .003 inch concentric
from the motor pilot to the pump pilot. Further, the mounting faces are parallel to each other and perpendicular
to the pilot centerline within .002 inch. These exacting tolerances mean accurate shaft alignment which helps
prolong bearing, seal and coupling life in addition to reducing noise and vibration. Other mount manufacturers
talk about quality, but Magnaloy puts it in writing with measurable standards (see Illustration A).
2
Magnaloy is the most complete, single source for
Horizontal, Vertical and Engine requirements. A large
selection of SAE and Metric pump mounting flanges to
NEMA motors and I.C. Engines in a variety of lengths are
available from stock for immediated shipment. OR
special requirements can be met from our complete
offering of Welded Steel Mounts. Whatever your
mounting needs, you need look no further than Magnaloy.
Consult your Magnaloy Distributor for Magnaloy’s Product
CD ROM which includes the Magnaloy Pump/Motor Mount
Selection Program. Illustration A

Magnaloy Cast Aluminum Mounts

MAGNALOY CAST ALUMINUM MOUNTS are permanent mold cast of lightweight, high strength aluminum alloy
and incorporate many unique design features. Custom molded OSHA orange coupling access covers are
included for mounts larger than motor group size 056. These covers are quickly and securely retained via a lip-
tab on one end and a single self-tapping screw on the other. Magnaloy’s horizontal mounts are supplied with a
pre-cast drain hole for residual fluids. This unique feature assists in quick detection of leaky seals and other
trouble areas.

Using Magnaloy’s Pump/Motor Mounts ensure a lightweight, high strength, precision mount for efficient assembly,
quiet operation, accurate shaft alignment and complete coupling concealment.

Magnaloy Horizontal Pump/Motor Mounts

MAGNALOY’S HORIZONTAL PUMP/MOTOR MOUNTS are available for mounting NEMA C’Face motors in
frame sizes 56C through 449TSC to most SAE and Metric 2 and 4 bolt pump flanges.

A MOUNT KIT is included which contains all the bolts and washers required to attach the pump and motor to the
mount.

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 Horizontal Pump/Motor Mounts - NEMA Frame Motors
Horizontal Mount Selection Method
1. Check Pump Flange Tables in Reference Section, page 195, to determine pump flange size.
2. Measure the pump shaft length from the shaft end to the flange mounting face and ADD to the motor shaft length shown in
NEMA Table on page 196 (or IEC Metric Motor Flange Tables starting on page197) of Reference Section. An additional 1/16
inch (minimum) is recommended for shaft end clearance.
3. Refer to the appropriate TABLE (7 thru 11) according to the NEMA motor frame size and locate the applicable pump flange
selection form STEP 1, above.
4. Select the mount length option (dimension ‘XM’ or ‘M’ in tables) based on the minimum length determined in STEP 2, above.
5. Check for proper clearance between the mount inner surfaces and the coupling O.D. (dimension ‘Z’ and ‘CL’ in tables).
Dimensional data for Magnaloy Couplings is shown in Tables on page 4 for reference. For the latest product information,Visit us
at www.magnaloy.com.
Consult your Magnaloy Distributor for Magnaloy’s Product CD ROM which includes the Magnaloy Pump/Motor
Mount Selection Program for easy, computerized mount selection.
2

TABLE 7 - NEMA Frames 56C, 143TC/145TC, 182UC/184UC

Horizontal Mounting (or Vertical Mounting - Option A)
MOTOR END DATA
AJ BF BD AK
RADIAL CLEARANCE “Z” = 4.15
1

XAK XAJ2 XBF2 XAJ4 XBF4 MOUNT NO. CL XM MOUNT NO. CL XM MOUNT NO. CL XM
16
88

81

50
7/
5.

6.

4.

USA4F17 4 Bolt 1.782 2.84 5/16-18 M056354F 2.81 3.50 M056424F 3.56 4.25 M056454F 3.81 4.50
SAE AA 2 Bolt 2.001 3.25 3/8-16 M056352AA 2.81 3.50 M056422AA 3.56 4.25 M056452AA 3.81 4.50
SAE A 2(4) Bolt 3.251 4.19 3/8-16 4.12 3/8-16 M056352A 2.81 3.50 M056422A 3.56 4.25 M056452A 3.81 4.50
63 2A/B4 2(4) Bolt 63.01mm 100mm 5/16-18 85mm 5/16-18 M0563563M 2.81 3.50 M0564263M 3.56 4.25 M0564563M 3.81 4.50
63 S4 4 Bolt 63.01mm 80mm 11/32 M0563563MS 2.81 3.50 M0564263MS 3.56 4.25 M0564563MS 3.81 4.50
80 2A/B4 2(4) Bolt 80.01mm 109mm 3/8-16 103mm 5/16-18 M0563580M 2.81 3.50 M0564280M 3.56 4.25 M0564580M 3.81 4.50
80 S4 4 Bolt 80.01mm 100mm 5/16-18 M0563580MS 2.81 3.50 M0564280MS 3.56 4.25 M0564580MS 3.81 4.50
PUMP FLANGE PUMP END DATA 3.50 LENGTH 4.25 LENGTH 4.50 LENGTH
MOTOR END DATA RADIAL CLEARANCE “Z” = 4.15
AJ BF BD AK 1
RADIAL CLEARANCE “Z” = 4.10
1

XAK XAJ2 XBF2 XAJ4 XBF4 MOUNT NO. CL XM MOUNT NO. CL XM

16
88

81

50
7/
5.

6.

4.

USA4F17 4 Bolt 1.782 2.84 5/16-18 M056504F 4.31 5.00 M056524F 4.56 5.25
SAE AA 2 Bolt 2.001 3.25 3/8-16 M056502AA 4.31 5.00 M056522AA 4.56 5.25
SAE A 2(4) Bolt 3.251 4.19 3/8-16 4.12 3/8-16 M056502A 4.31 5.00 M056522A 4.56 5.25
SAE B 2(4) Bolt 4.001 5.75 1/2-13 5.00 1/2-13 M056502B1 3.93 5.00 M056522B1 4.18 5.25
63 2A/B4 2(4) Bolt 63.01mm 100mm 5/16-18 85mm 5/16-18 M0565063M 4.31 5.00 M0565263M 4.56 5.25
63 S4 4 Bolt 63.01mm 80mm 11/32 M0565063MS 4.31 5.00 M0565263MS 4.56 5.25
80 2A/B4 2(4) Bolt 80.01mm 109mm 3/8-16 103mm 5/16-18 M0565080M 4.31 5.00 M0565280M 4.56 5.25
80 S4 4 Bolt 80.01mm 100mm 5/16-18 M0565080MS 4.31 5.00 M0565280MS 4.56 5.25
100 A2/B4 4 Bolt 100.01mm 140mm 5/8-11 160mm 1/2-13 M05650100M1 3.93 5.00 M05652100M1 4.18 5.25
PUMP FLANGE PUMP END DATA 5.00 LENGTH 5.25 LENGTH

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 Horizontal Pump/Motor Mounts - NEMA Frame Motors

TABLE 8A - NEMA Frames 182TC - 256TC, 213UC - 256UC

Horizontal Mounting (or Vertical Mounting - Option A)
2
MOTOR END DATA
AJ BF BD AK RADIAL CLEARANCE “Z” = 5.00
182-A Casting
2

1
25

00

XAK XAJ2 XBF2 XAJ4 XBF4 MOUNT NO. CL M MOUNT NO. CL M MOUNT NO. CL M
/3

50
7.

9.
17

8.

USA4F17 4 Bolt 1.782 2.84 5/16-18 M182474F 4.00 4.75 M182504F 4.31 5.00 M182524F 4.31 5.25
SAE AA 2 Bolt 2.001 3.25 3/8-16 M182472AA 4.00 4.75 M182502AA 4.31 5.00 M182522AA 4.31 5.25
SAE A 2(4) Bolt 3.251 4.19 3/8-16 4.12 3/8-16 M182472A 4.00 4.75 M182502A 4.31 5.00 M182522A 4.31 5.25
63 2A/B4 2(4) Bolt 63.01mm 100mm 5/16-18 85mm 5/16-18 M1824763M 4.00 4.75 M1825063M 4.31 5.00 M1825263M 4.31 5.25
63 S4 4 Bolt 63.01mm 80mm 11/32 M1824763MS 4.00 4.75 M1825063MS 4.31 5.00 M1825263MS 4.31 5.25
80 2A/B4 2(4) Bolt 80.01mm 109mm 3/8-16 103mm 5/16-18 M1824780M 4.00 4.75 M1825080M 4.31 5.00 M1825280M 4.31 5.25
80 S4 4 Bolt 80.01mm 100mm 5/16-18 M1824780MS 4.00 4.75 M1825080MS 4.31 5.00 M1825280MS 4.31 5.25
PUMP FLANGE PUMP END DATA 4.75 LENGTH 5.0 LENGTH 5.25 LENGTH
MOTOR END DATA
RADIAL CLEARANCE “Z” = 5.00
AJ BF BD AK
2

1
25

00

XAK XAJ2 XBF2 XAJ4 XBF4 MOUNT NO. CL M MOUNT NO. CL M

/3

50
7.

9.
17

8.

USA4F17 4 Bolt 1.782 2.84 5/16-18 M182584F 5.06 5.81 M182684F 6.06 6.81
SAE AA 2 Bolt 2.001 3.25 3/8-16 M182582AA 5.06 5.81 M182682AA 6.06 6.81
SAE A 2(4) Bolt 3.251 4.19 3/8-16 4.12 3/8-16 M182582A 5.06 5.81 M182682A 6.06 6.81
63 2A/B4 2(4) Bolt 63.01mm 100mm 5/16-16 85mm 5/16-18 M1825863M 5.06 5.81 M1826863M 6.06 6.81
63 S4 4 Bolt 63.01mm 80mm 11/32 M1825863MS 5.06 5.81 M1826863MS 6.06 6.81
80 2A/B4 2(4) Bolt 80.01mm 109mm 3/8-16 103mm 5/16-18 M1825880M 5.06 5.81 M1826880M 6.06 6.81
80 S4 4 Bolt 80.01mm 100mm 5/16-18 M1825880MS 5.06 5.81 M1826880MS 6.06 6.81
PUMP FLANGE PUMP END DATA 5.81 LENGTH 6.81 LENGTH

TABLE 8B - NEMA Frames 182TC - 256TC, 213UC - 256UC

Horizontal Mounting
MOTOR END DATA
AJ BF BD AK RADIAL CLEARANCE “Z” = 5.00
182-B Casting
2

1
25

00

XAK XAJ2 XBF2 XAJ4 XBF4 MOUNT NO. CL M MOUNT NO. CL M MOUNT NO. CL M
/3

50
7.

9.
17

8.

SAE B 2(4) Bolt 4.001 5.75 1/2-13 5.00 1/2-13 M182522B 4.50 5.25 M182582B 5.06 5.81 M182602B 5.25 6.00
SAE C 2(4) Bolt 5.001 7.12 5/8-11 6.38 1/2-13 M182522C 4.50 5.25 M182582C 5.06 5.81 M182602C 5.25 6.00
100 A2/B4 2(4) Bolt 100.01mm 140mm 1/2-13 125mm 3/8-16 M18252100M 4.50 5.25 M18258100M 5.06 5.81 M18260100M 5.25 6.00
125 A2/B4 2(4) Bolt 125.01mm 180mm 5/8-11 160mm 1/2-13 M18252125M 4.50 5.25 M18258125M 5.06 5.81 M18260125M 5.25 6.00
PUMP FLANGE PUMP END DATA 5.25 LENGTH 5.81 LENGTH 6.00 LENGTH

magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186 21
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 Horizontal Pump/Motor Mounts - NEMA Frame Motors
MOTOR END DATA
AJ BF BD AK RADIAL CLEARANCE “Z” = 5.00
2

XAK XAJ2 XBF2 XAJ4 XBF4 MOUNT NO. CL M MOUNT NO. CL M

1
25

00
/3

50
7.

9.
17

8.

SAE B 2(4) Bolt 4.001 5.75 1/2-13 5.00 1/2-13 M182682B 6.06 6.81 M182702B 6.25 7.00
SAE C 2(4) Bolt 5.001 7.12 5/8-11 6.38 1/2-13 M182682C 6.06 6.81 M182702C 6.25 7.00
100 A2/B4 2(4) Bolt 100.01mm 140mm 1/2-13 125mm 3/8-16 M18268100M 6.06 6.81 M18270100M 6.25 7.00
125 A2/B4 2(4) Bolt 125.01mm 180mm 5/8-11 160mm 1/2-13 M18268125M 6.06 6.81 M18270125M 6.25 7.00
PUMP FLANGE PUMP END DATA 6.81 LENGTH 7.00 LENGTH

TABLE 9 - NEMA Frames 284TC/TSC - 286TC/TSC, 284UC/286UC

MOTOR END DATA
AJ BF BD AK

2 RADIAL CLEARANCE “Z” = 6.40

01
2

0
00

/3

XAK XAJ2 XBF2 XAJ4 XBF4 MOUNT NO. CL M MOUNT NO. CL M MOUNT NO. CL M
.0

.5
11
9.
17

10

SAE A 2(4) Bolt 3.251 4.19 3/8-16 4.12 3/8-16 M284682A 6.00 6.88 M284752A 6.62 7.50 M284862A 7.81 8.69
SAE B 2(4) Bolt 4.001 5.75 1/2-13 5.00 1/2-13 M284682B 6.00 6.88 M284752B 6.62 7.50 M284862B 7.81 8.69
SAE C 2(4) Bolt 5.001 7.12 5/8-11 6.38 1/2-13 M284682C 6.00 6.88 M284752C 6.62 7.50 M284862C 7.81 8.69
63 A2/B4 2(4) Bolt 63.01mm 100mm 5/16-18 85mm 5/16-18 M2846863M 6.00 6.88 M2847563M 6.62 7.50 M2848663M 7.81 8.69
63 S4 4 Bolt 63.01mm 80mm 11/32 M2846863MS 6.00 6.88 M2847563MS 6.62 7.50 M2848663MS 7.81 8.69
80 A2/B4 2(4) Bolt 80.01mm 109mm 3/8-16 103mm 5/16-18 M2846880M 6.00 6.88 M2847580M 6.62 7.50 M2848680M 7.81 8.69
80 S4 4 Bolt 80.01mm 100mm 5/16-18 M2846880MS 6.00 6.88 M2847580MS 6.62 7.50 M2848680MS 7.81 8.69
100 A2/B4 2(4) Bolt 100.01mm 140mm 1/2-13 125mm 3/8-16 M28468100M 6.00 6.88 M28475100M 6.62 7.50 M28486100M 7.81 8.69
125 A2/B4 2(4) Bolt 125.01mm 180mm 5/8-11 160mm 1/2-13 M28468125M 6.00 6.88 M28475125M 6.62 7.50 M28486125M 7.81 8.69
PUMP FLANGE PUMP END DATA 6.88 LENGTH 7.50 LENGTH 8.69 LENGTH

TABLE 10 - NEMA Frames 324TC/TSC - 405TC/TSC, 324UC/USC - 405UC/USC

MOTOR END DATA
AJ BF BD AK RADIAL CLEARANCE “Z” = 7.74
01
2
0

0
/3

XAK XAJ2 XBF2 XAJ4 XBF4 MOUNT NO. CL M MOUNT NO. CL M

.0

.0

.5
11

14
21

12

SAE B 2(4) Bolt 4.001 5.75 1/2-13 5.00 1/2-13 M324762B 6.75 7.62 M324872B 7.88 8.75
SAE C 2(4) Bolt 5.001 7.12 5/8-11 6.38 1/2-13 M324762C 6.75 7.62 M324872C 7.88 8.75
SAE D 2(4) Bolt 6.001 9.00 3/4-10 9.00 3/4-10 M324762D 6.75 7.62 M324872D 7.88 8.75
100 A2/B4 2(4) Bolt 100.01mm 140mm 1/2-13 125mm 3/8-16 M32476100M 6.75 7.62 M32487100M 7.88 8.75
125 A2/B4 2(4) Bolt 125.01mm 180mm 5/8-11 160mm 1/2-13 M32476125M 6.75 7.62 M32487125M 7.88 8.75
160 A2/B4 2(4) Bolt 160.01mm 224mm 3/4-10 200mm 5/8-11 M32476160M 6.75 7.62 M32487160M 7.88 8.75
180 B4 4 Bolt 180.01mm 224mm 5/8-11 M32476180M 6.75 7.62 M32487180M 7.88 8.75
PUMP FLANGE PUMP END DATA 7.62 LENGTH 8.75 LENGTH

TABLE 11 - NEMA Frames 444TC/TSC - 449TC/TSC, 444UC/USC - 445UC/USC

MOTOR END DATA
AJ BF BD AK
RADIAL CLEARANCE “Z” = 10.75
01
2
0

XAK XAJ2 XBF2 XAJ4 XBF4 MOUNT NO. CL M

/3
.0

.0

.0
14

18
21

16

SAE C 2(4) Bolt 5.001 7.12 5/8-11 6.38 1/2-13 M444882C 7.12 8.88
SAE D 2(4) Bolt 6.001 9.00 3/4-10 9.00 3/4-10 M444882D 7.12 8.88
SAE E 2 Bolt 6.501 12.50 1-8 M444882E 7.12 8.88
PUMP FLANGE PUMP END DATA 8.88 LENGTH

22 magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 Horizontal Pump/Motor Mount - IEC Metric Frame Motors

TABLE 12 - IEC Metric Motor Frame BF5 80M, BF5 90L - Form 30, 2
BF5 132S, 132M - Form 36 & BF14 100L B,
112M B, 132S/M A - Form 36
MOTOR END DATA Refer to Reference Section, pages 197 - 201 for IEC Motor
AJ BF BD AK Frame Dimensions and Flange Sizes.
RADIAL CLEARANCE “Z” = 4.15
RADIAL CLEARANCE “Z” = 4.10
mm

1
m

2
81
5m

01
/3

XAK XAJ2 XBF2 XAJ4 XBF4 MOUNT NO. CL M MOUNT NO. CL M

6.
15

0.
16

13

USA4F17 4 Bolt 1.782 2.84 5/16-18 M130ML504F 4.31 5.00 M130ML524F 4.56 5.25
SAE AA 2 Bolt 2.001 3.25 3/8-16 M130ML502AA 4.31 5.00 M130ML522AA 4.56 5.25
SAE A 2(4) Bolt 3.251 4.19 3/8-16 4.12 3/8-16 M130ML502A 4.31 5.00 M130ML522A 4.56 5.25
SAE B 2(4) Bolt 4.001 5.75 1/2-13 5.00 1/2-13 M130ML502B1 3.93 5.00 M130ML522B1 4.18 5.25
63 A2/B4 2(4) Bolt 63.01mm 100mm 5/16-18 85mm 5/16-18 M130ML5063M 4.31 5.00 M130ML5263M 4.56 5.25
63 S4 4 Bolt 63.01mm 80mm 11/32 M130ML5063MS 4.31 5.00 M130ML5263MS 4.56 5.25
80 A2/B4 2(4) Bolt 80.01mm 109mm 3/8-16 103mm 5/16-18 M130ML5080M 4.31 5.00 M130ML5280M 4.56 5.25
80 S4 4 Bolt 80.01mm 100mm 5/16-18 M130ML5080MS 4.31 5.00 M130ML5280MS 4.56 5.25
100 A2/B4 2(4) Bolt 125.01mm 180mm 5/8-11 160mm 1/2-13 M130ML50100M1 3.93 5.00 M130ML52100M1 4.18 5.25
PUMP FLANGE PUMP END DATA 5.00 LENGTH 5.25 LENGTH

TABLE 13 - IEC Metric Motor Frame BF5 100L, 112M - Form 30 &
BF14 160M/L - Form 36
Refer to Reference Section, pages 197- 201 for IEC Motor
Frame Dimensions and Flange Sizes.
MOTOR END DATA
AJ BF BD AK
RADIAL CLEARANCE “Z” = 5.00
mm
m

18 0
5m

01
/3

.5

XAK XAJ2 XBF2 XAJ4 XBF4 MOUNT NO. CL M MOUNT NO. CL M

11
19

0.
21

USA4F17 4 Bolt 1.782 2.84 5/16-18 M180ML504F 4.31 5.00 M180ML524F 4.56 5.25
SAE AA 2 Bolt 2.001 3.25 3/8-16 M180ML502AA 4.31 5.00 M180ML522AA 4.56 5.25
SAE A 2(4) Bolt 3.251 4.19 3/8-16 4.12 3/8-16 M180ML502A 4.31 5.00 M180ML522A 4.56 5.25
63 A2/B4 2(4) Bolt 63.01mm 100mm 5/16-18 85mm 5/16-18 M180ML5063M 4.31 5.00 M180ML5263M 4.56 5.25
63 S4 4 Bolt 63.01mm 80mm 11/32 M180ML5063MS 4.31 5.00 M180ML5263MS 4.56 5.25
80 A2/B4 2(4) Bolt 80.01mm 109mm 3/8-16 103mm 5/16-18 M180ML5080M 4.31 5.00 M180ML5280M 4.56 5.25
80 S4 4 Bolt 80.01mm 100mm 5/16-18 M180ML5080MS 4.31 5.00 M180ML5280MS 4.56 5.25
PUMP FLANGE PUMP END DATA 5.00 LENGTH 5.25 LENGTH

magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186 23
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 Horizontal Pump/Motor Mount - IEC Metric Frame Motors

TABLE 12 - IEC Metric Motor Frame BF5 80M, BF5 90L - Form 30, 2
BF5 132S, 132M - Form 36 & BF14 100L B,
112M B, 132S/M A - Form 36
MOTOR END DATA Refer to Reference Section, pages 191 - 195 for IEC Motor
AJ BF BD AK Frame Dimensions and Flange Sizes.
RADIAL CLEARANCE “Z” = 4.15
RADIAL CLEARANCE “Z” = 4.10
mm

1
m

2
50
5m

01
/3

XAK XAJ2 XBF2 XAJ4 XBF4 MOUNT NO. CL M MOUNT NO. CL M

7.
15

0.
16

13

USA4F17 4 Bolt 1.782 2.84 5/16-18 M130ML504F 4.31 5.00 M130ML524F 4.56 5.25
SAE AA 2 Bolt 2.001 3.25 3/8-16 M130ML502AA 4.31 5.00 M130ML522AA 4.56 5.25
SAE A 2(4) Bolt 3.251 4.19 3/8-16 4.12 3/8-16 M130ML502A 4.31 5.00 M130ML522A 4.56 5.25
SAE B 2(4) Bolt 4.001 5.75 1/2-13 5.00 1/2-13 M130ML502B1 3.93 5.00 M130ML522B1 4.18 5.25
63 A2/B4 2(4) Bolt 63.01mm 100mm 5/16-18 85mm 5/16-18 M130ML5063M 4.31 5.00 M130ML5263M 4.56 5.25
63 S4 4 Bolt 63.01mm 80mm 11/32 M130ML5063MS 4.31 5.00 M130ML5263MS 4.56 5.25
80 A2/B4 2(4) Bolt 80.01mm 109mm 3/8-16 103mm 5/16-18 M130ML5080M 4.31 5.00 M130ML5280M 4.56 5.25
80 S4 4 Bolt 80.01mm 100mm 5/16-18 M130ML5080MS 4.31 5.00 M130ML5280MS 4.56 5.25
100 A2/B4 2(4) Bolt 125.01mm 180mm 5/8-11 160mm 1/2-13 M130ML50100M1 3.93 5.00 M130ML52100M1 4.18 5.25
PUMP FLANGE PUMP END DATA 5.00 LENGTH 5.25 LENGTH

TABLE 13 - IEC Metric Motor Frame BF5 100L, 112M - Form 30 &
BF14 160M/L - Form 36
Refer to Reference Section, pages 191- 195 for IEC Motor
Frame Dimensions and Flange Sizes.
MOTOR END DATA
AJ BF BD AK
RADIAL CLEARANCE “Z” = 5.00
mm
m

2
84
5m

01
/3

XAK XAJ2 XBF2 XAJ4 XBF4 MOUNT NO. CL M MOUNT NO. CL M

9.
19

0.
21

18

USA4F17 4 Bolt 1.782 2.84 5/16-18 M180ML504F 4.31 5.00 M180ML524F 4.56 5.25
SAE AA 2 Bolt 2.001 3.25 3/8-16 M180ML502AA 4.31 5.00 M180ML522AA 4.56 5.25
SAE A 2(4) Bolt 3.251 4.19 3/8-16 4.12 3/8-16 M180ML502A 4.31 5.00 M180ML522A 4.56 5.25
63 A2/B4 2(4) Bolt 63.01mm 100mm 5/16-18 85mm 5/16-18 M180ML5063M 4.31 5.00 M180ML5263M 4.56 5.25
63 S4 4 Bolt 63.01mm 80mm 11/32 M180ML5063MS 4.31 5.00 M180ML5263MS 4.56 5.25
80 A2/B4 2(4) Bolt 80.01mm 109mm 3/8-16 103mm 5/16-18 M180ML5080M 4.31 5.00 M180ML5280M 4.56 5.25
80 S4 4 Bolt 80.01mm 100mm 5/16-18 M180ML5080MS 4.31 5.00 M180ML5280MS 4.56 5.25
PUMP FLANGE PUMP END DATA 5.00 LENGTH 5.25 LENGTH

magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186 23
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 Horizontal Pump/Motor Mounts - IEC Metric Frame Motors
TABLE 14 - IEC Metric Motor Frame BF5 100L, 112M - Form 30 &
BF14 160M/L - Form 36 (continued)
Refer to Reference Section, pages 191 - 195 for IEC Motor
Frame Dimensions and Flange Sizes.

MOTOR END DATA

AJ BF BD AK
2 RADIAL CLEARANCE “Z” = 5.00
mm
m

2
84
5m

01
/3

XAK XAJ2 XBF2 XAJ4 XBF4 MOUNT NO. CL M MOUNT NO. CL M MOUNT NO. CL M
9.
19

0.
21

18

USA4F17 4 Bolt 1.782 2.84 5/16-18 M180ML604F 5.06 6.00 M180ML704F 6.06 7.00
SAE AA 2 Bolt 2.001 3.25 3/8-16 M180ML602AA 5.06 6.00 M180ML702AA 6.06 7.00
SAE A 2(4) Bolt 3.251 4.19 3/8-16 4.12 3/8-16 M180ML602A 5.06 6.00 M180ML702A 6.06 7.00
SAE B 2(4) Bolt 4.001 5.75 1/2-13 5.00 1/2-13 M180ML552B 4.50 5.50 M180ML602B 5.06 6.00 M180ML702B 6.06 7.00
SAE C 2(4) Bolt 5.001 7.12 5/8-11 6.38 1/2-13 M180ML552C 4.50 5.50 M180ML602C 5.06 6.00 M180ML702C 6.06 7.00
63 A2/B4 2(4) Bolt 63.01mm 100mm 5/16-18 85mm 5/16-18 M180ML6063M 5.06 6.00 M180ML7063M 6.06 7.00
63 S4 4 Bolt 63.01mm 80mm 11/32 M180ML6063MS 5.06 6.00 M18ML7063MS 6.06 7.00
80 A2/B4 2(4) Bolt 80.01mm 109mm 3/8-16 103mm 5/16-18 M180ML6080M 5.06 6.00 M180ML7080M 6.06 7.00
80 S4 4 Bolt 80.01mm 100mm 5/16-18 M180ML6080MS 5.06 6.00 M180ML7080MS 6.06 7.00
100 A2/B4 2(4) Bolt 100.01mm 140mm 1/2-13 125mm 3/8-16 M180ML55100M 4.50 5.50 M180ML60100M 5.06 6.00 M180ML70100M 6.06 7.00
125 A2/B4 2(4) Bolt 125.01mm 180mm 5/8-11 160mm 1/2-13 M180ML55125M 4.50 5.50 M180ML60125M 5.06 6.00 M180ML70125M 6.06 7.00
PUMP FLANGE PUMP END DATA 5.50 LENGTH 6.00 LENGTH 7.00 LENGTH

MOTOR END DATA

AJ BF BD AK
RADIAL CLEARANCE “Z” = 5.00
mm
mm

2
84

01
/3

XAK XAJ2 XBF2 XAJ4 XBF4 MOUNT NO. CL M

5

9.
19

0.
21

18

SAE B 2(4) Bolt 4.001 5.75 1/2-13 5.00 1/2-13 M180ML722B 6.25 7.25
SAE C 2(4) Bolt 5.001 7.12 5/8-11 6.38 1/2-13 M180ML722C 6.25 7.25
100 A2/B4 2(4) Bolt 100.01mm 140mm 1/2-13 125mm 3/8-16 M180ML72100M 6.25 7.25
125 A2/B4 2(4) Bolt 125.01mm 180mm 5/8-11 160mm 1/2-13 M180ML72125M 6.25 7.25
PUMP FLANGE PUMP END DATA 7.25 LENGTH

24 magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 Horizontal Pump/Motor Mounts - IEC Metric Frame Motors

TABLE 16 - IEC Metric Motor Frame BF5 132S, 132M - Form 30 (continued)
2 Refer to Reference Section, pages 197 - 201 for IEC Motor
MOTOR END DATA Frame Dimensions and Flange Sizes.
AJ BF BD AK
RADIAL CLEARANCE “Z” = 5.00
mm
m

23 0
5m

01
/3

.5

XAK XAJ2 XBF2 XAJ4 XBF4 MOUNT NO. CL M MOUNT NO. CL M

11
19

0.
26

USA4F17 4 Bolt 1.782 2.84 5/16-18 M230ML704F 6.06 7.00

SAE AA 2 Bolt 2.001 3.25 3/8-16 M230ML702AA 6.06 7.00
SAE A 2(4) Bolt 3.251 4.19 3/8-16 4.12 3/8-16 M230ML702A 6.06 7.00
SAE B 2(4) Bolt 4.001 5.75 1/2-13 5.00 1/2-13 M230ML702B 6.06 7.00 M230ML722B 6.25 7.25
SAE C 2(4) Bolt 5.001 7.12 5/8-11 6.38 1/2-13 M230ML702C 6.06 7.00 M230ML722C 6.25 7.25
63 A2/B4 2(4) Bolt 63.01mm 100mm 5/16-18 85mm 5/16-18 M230ML7063M 6.06 7.00
62 S4 4 Bolt 63.01mm 80mm 11/32 M230ML7063MS 6.06 7.00
80 A2/B4 2(4) Bolt 80.01mm 109mm 3/8-16 103mm 5/16-18 M230ML7080M 6.06 7.00
80 S4 4 Bolt 80.01mm 100mm 5/16-18 M230ML7080MS 6.06 7.00
100 A2/B4 2(4) Bolt 100.01mm 140mm 1/2-13 125mm 3/8-16 M230ML70100M 6.06 7.00 M230ML72100M 6.25 7.25
125 A2/B4 2(4) Bolt 125.01mm 180mm 5/8-11 160mm 1/2-13 M230ML70125M 6.06 7.00 M230ML72125M 6.25 7.25
PUMP FLANGE PUMP END DATA 7.00 LENGTH 7.25 LENGTH

TABLE 17 - IEC Metric Motor Frame BF5 160M, 160L, 180M, 180L - Form 30
Refer to Reference Section, pages 197 - 201 for IEC Motor
Frame Dimensions and Flange Sizes.
MOTOR END DATA
AJ BF BD AK RADIAL CLEARANCE “Z” = 7.74
mm
m

25 0
0m

01
4
.0

XAK XAJ2 XBF2 XAJ4 XBF4 MOUNT NO. CL M MOUNT NO. CL M

3/
14

0.
30

SAE B 2(4) Bolt 4.001 5.75 1/2-13 5.00 1/2-13 M250ML782B 6.75 7.81 M250ML892B 7.88 8.94
SAE C 2(4) Bolt 5.001 7.12 5/8-11 6.38 1/2-13 M250ML782C 6.75 7.81 M250ML892C 7.88 8.94
SAE D 2(4) Bolt 6.001 9.00 3/4-10 9.00 3/4-10 M250ML782D 6.75 7.81 M250ML892D 7.88 8.94
100 A2/B4 2(4) Bolt 100.01mm 140mm 1/2-13 125mm 3/8-16 M250ML78100M 6.75 7.81 M250ML89100M 7.88 8.94
125 A2/B4 2(4) Bolt 125.01mm 180mm 5/8-11 160mm 1/2-13 M250ML78125M 6.75 7.81 M250ML89125M 7.88 8.94
160 A2/B4 2(4) Bolt 160.01mm 224mm 3/4-10 200mm 5/8-11 M250ML78160M 6.75 7.81 M250ML89160M 7.88 8.94
180 B4 4 Bolt 180.01mm 224mm 5/8-11 M250ML78180M 6.75 7.81 M250ML89180M 7.88 8.94
PUMP FLANGE PUMP END DATA 7.80 LENGTH 8.90 LENGTH

26 magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 Vertical Pump/Motor Mounts
MAGNALOY VERTICAL PUMP/MOTOR MOUNTS are
designed to allow direct mounting through the reservoir top. The pump and
mount assembly is enclosed inside the reservoir resulting in a safer, quieter,
more compact installation. Vertical mounts are available in NEMA C’face
motor frame sizes 56C through 256TC to most SAE and Metric 2 and 4 bolt
pump flanges. Two mounting options are available to give added flexibility
in vertical power unit design.
A MOUNT KIT is included which contains all bolts and washers required to
attach the pump and motor to the mount. The kit DOES NOT contain
hardware for attaching the mount to the reservoir.
Vertical Mount Selection Method 2
1. Check Pump Flange Tables in Reference Section, page 195, to determine pump flange size.
2. Measure the pump shaft length from the shaft end to the flange mounting face and ADD to the motor shaft length shown in
NEMA Table on page 196 (or IEC Metric Motor Flange Tables starting on page197) of Reference Section. An additional 1/16
inch (minimum) is recommended for shaft end clearance.
3. Determine mounting option desired as shown in Illustration B, C, D and E depending on the NEMA frame size.
4. Refer to the appropriate TABLE (7, 8A, 18 or 19) according to the NEMA motor frame size and locate the applicable pump
flange selection from STEP 1, above. NOTE: Option A for vertical mounting NEMA 182TC through 256TC is applicable ONLY to
SAE-A and smaller pump flanges.
5. Select the mount length option (dimension ‘XM’ or ‘M’ in tables) based on the minimum length determined in STEP 2, above.
6. Check for proper clearance between the mount inner surfaces and the coupling O.D. (dimension ‘Z’ and ‘CL’ in tables).
Dimensional data for Magnaloy Couplings is shown in Tables on page 4 for reference. For the latest product information,Visit us
at www.magnaloy.com.
Consult your Magnaloy Distributor for Magnaloy’s Product CD ROM which includes the Magnaloy Pump/Motor
Mount Selection Program for easy, computerized mount selection.

NEMA Frame 56C thru 145TC Vertical Mounting

OPTION A OPTION B

Illustration B Illustration C
This economical vertical mounting option allows Tank Top Drop- This mounting option requires inside tank access to position the
thru mounting for ease of assembly and utilizes the standard mount/pump sub-assembly through the tank top opening.
horizontal mount and a sealing gasket.
To order OPTION A, specify the Horizontal Pump/Motor Mount To order OPTION B, specify the Vertical Pump/Motor Mount
number from TABLE 7 and Vertical Gasket number M056VG-N. number from TABLE 12 followed with the letter ‘V’ as shown in
Note: Due to casting surface irregularities, this is a new design gasket, made from a TABLE 12. No gasket is required with this mounting option.
thick neoprene to give proper sealing between the mount and reservoir top.

magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186 27
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 Vertical Pump/Motor Mounts - NEMA Frame Motors
TABLE 18 - NEMA Frame 56C, 143TC/145TC, 182UC/184UC
MOTOR END DATA
1AJ BF BD AK RADIAL CLEARANCE “Z” = 4.15
16
88

81

XAK XAJ2 XBF2 XAJ4 XBF4 MOUNT NO. CL XM MOUNT NO. CL XM MOUNT NO. CL XM
50
7/
5.

6.

4.

USA4F17 4 Bolt 1.782 2.84 5/16-18 M056354FV 2.81 3.50 M056424FV 3.56 4.25 M056454FV 3.81 4.50
SAE AA 2 Bolt 2.001 3.25 3/8-16 M056352AAV 2.81 3.50 M056422AAV 3.56 4.25 M056452AAV 3.81 4.50
SAE A 2(4) Bolt 3.251 4.19 3/8-16 4.12 3/8-16 M056352AV 2.81 3.50 M056422AV 3.56 4.25 M056452AV 3.81 4.50
63 A2/B4 2(4) Bolt 63.01mm 100mm 5/16-18 85mm 5/16-18 M0563563MV 2.81 3.50 M0564263MV 3.56 4.25 M0564563MV 3.81 4.50
63 S4 4 Bolt 63.01mm 80mm 11/32 M0563563MSV 2.81 3.50 M0564263MSV 3.56 4.25 M0564563MSV 3.81 4.50
80 A2/B4 2(4) Bolt 80.01mm 109mm 3/8-16 103mm 5/16-18 M0563580MV 2.81 3.50 M0564280MV 3.56 4.25 M0564580MV 3.81 4.50
80 S4 4 Bolt 80.01mm 100mm 5/16-18 M0563580MSV 2.81 3.50 M0564280MSV 3.56 4.25 M0564580MSV 3.81 4.50

2 PUMP FLANGE
MOTOR END DATA
PUMP END DATA 3.50 LENGTH 4.25 LENGTH 4.50 LENGTH

AJ BF BD AK NOTE:
RADIAL CLEARANCE “Z” = 4.15 See drawing on top
*RADIAL CLEARANCE “Z” = 4.10 of page 29 for
1
16
88

81

XAK XAJ2 XBF2 XAJ4 XBF4 MOUNT NO. CL XM MOUNT NO. CL XM dimensional
50
7/
5.

6.

4.

USA4F17 4 Bolt 1.782 2.84 5/16-18 M056504FV 4.31 5.00 M056524FV 4.56 5.25 references
SAE AA 2 Bolt 2.001 3.25 3/8-16 M056502AAV 4.31 5.00 M056522AAV 4.56 5.25
SAE A 2(4) Bolt 3.251 4.19 3/8-16 4.12 3/8-16 M056502AV 4.31 5.00 M056522AV 4.56 5.25
SAE B 2(4) Bolt 4.001 5.75 1/2-13 5.00 1/2-13 M056502BV* 3.93 5.00 M056522BV 4.18 5.25
63 A2/B4 2(4) Bolt 63.01mm 100mm 5/16-18 85mm 5/16-18 M0565063MV 4.31 5.00 M0565263MV 4.56 5.25
63 S4 4 Bolt 63.01mm 80mm 11/32 M0565063MSV 4.31 5.00 M0565263MSV 4.56 5.25
80 A2/B4 2(4) Bolt 80.01mm 109mm 3/8-16 103mm 5/16-18 M0565080MV 4.31 5.00 M0565280MV 4.56 5.25
80 S4 4 Bolt 80.01mm 100mm 5/16-18 M0565080MSV 4.31 5.00 M0565280MSV 4.56 5.25
100 A2/B4 2(4) Bolt 100.01mm 140mm 1/2-13 125mm 3/8-16 M05650100MV* 3.93 5.00 M05652100MV* 4.18 5.25
PUMP FLANGE PUMP END DATA 5.00 LENGTH 5.25 LENGTH

NEMA Frame 182TC thru 256TC Vertical Mounting

OPTION A OPTION B

Illustration D Illustration E
This mounting option offers an economical alternative to This option utilizes an oversize mounting flange on the motor end
OPTION B, but is available with SAE-A pump flanges and smaller of the mount and requires a larger diameter tank top opening
only. OPTION A utilizes the standard horizontal mount and a giving additional working clearances for assembly to reservoir.
sealing gasket. Mounting OPTION B is available in the pump/motor length
combinations shown in TABLE 13.
To order OPTION A, specify the Horizontal Pump/Motor Mount To order OPTION B, specify the Vertical Pump/Motor Mount
number from TABLE 8 and Vertical Gasket number M182AVG-N. number from TABLE 13 followed with the letter ‘V’ as shown in
Note: Due to casting surface irregularities, this is a new design gasket, made from a TABLE 13. The required Vertical Gasket, number M182BVG is
thick neoprene to give proper sealing between the mount and reservoir top. included.

28 magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 Vertical Pump/Motor Mounts - NEMA Frame Motors

TABLE 19 - NEMA Frames 182TC - 256TC, 213UC/256UC

MOTOR END DATA RADIAL CLEARANCE “Z” = 5.00
AJ BF BD AK MOUNTING BOLT HOLE DIAMETER “T” = 17/32 2
MOUNTING HOLE BOLT CIRCLE “XT” = 10.25
2

1
25

/3

XAK XAJ2 XBF2 XAJ4 XBF4 MOUNT NO. CL M MOUNT NO. CL M MOUNT NO. CL M
.5
50
11
7.
17

8.

USA4F17 4 Bolt 1.782 2.84 5/16-18 M182504FV 4.31 5.00 M182524FV 4.31 5.25 M182584FV 5.06 5.81
SAE AA 2 Bolt 2.001 3.25 3/8-16 M182502AAV 4.31 5.00 M182522AAV 4.31 5.25 M182582AAV 5.06 5.81
SAE A 2(4) Bolt 3.251 4.19 3/8-16 4.12 3/8-16 M182502AV 4.31 5.00 M182522AV 4.31 5.25 M182582AV 5.06 5.81
SAE B 2(4) Bolt 4.001 5.75 1/2-13 5.00 1/2-13 M182522BV 4.50 5.25 M182582BV 5.06 5.81
SAE C 2(4) Bolt 5.001 7.12 5/8-11 6.38 1/2-13 M182522CV 4.50 5.25 M182582CV 5.06 5.81
63 A2/B4 2(4) Bolt 63.01mm 100mm 5/16-1885mm 5/16-18 M1825063MV 4.31 5.00 M1825263MV 4.31 5.25 M1825863MV 5.06 5.81
63 S4 4 Bolt 63.01mm 80mm 11/32 M1825063MSV 4.31 5.00 M1825263MSV 4.31 5.25 M1825863MSV 5.06 5.81
80 A2/B4 2(4) Bolt 80.01mm 109mm 3/8-16 103mm 5/16-18 M1825080MV 4.31 5.00 M1825280MV 4.31 5.25 M1825880MV 5.06 5.81
80 S4 4 Bolt 80.01mm 100mm 5/16-18 M1825080MSV 4.31 5.00 M1825280MSV 4.31 5.25 M1825880MSV 5.06 5.81
100 A2/B4 2(4) Bolt 100.01mm 140mm 1/2-13 125mm 3/8-16 M18252100MV 4.50 5.25 M18258100MV 5.06 5.81
125 A2/B4 2(4) Bolt 125.01mm 180mm 5/8-11 160mm 1/2-13 M18252125MV 4.50 5.25 M18258125MV 5.06 5.81
PUMP FLANGE PUMP END DATA 5.00 LENGTH 5.25 LENGTH 5.81 LENGTH

MOTOR END DATA RADIAL CLEARANCE “Z” = 5.00

AJ BF BD AK MOUNTING BOLT HOLE DIAMETER “T” = 17/32
MOUNTING HOLE BOLT CIRCLE “XT” = 10.25
2

1
25

/3

XAK XAJ2 XBF2 XAJ4 XBF4 MOUNT NO. CL M MOUNT NO. CL M

.5
50
11
7.
17

8.

USA4F17 4 Bolt 1.782 2.84 5/16-18 M182684FV 6.06 6.81

SAE AA 2 Bolt 2.001 3.25 3/8-16 M182682AAV 6.06 6.81
SAE A 2(4) Bolt 3.251 4.19 3/8-16 4.12 3/8-16 M182682AV 6.06 6.81
SAE B 2(4) Bolt 4.001 5.75 1/2-13 5.00 1/2-13 M182682BV 6.06 6.81 M182702BV 6.25 7.00
SAE C 2(4) Bolt 5.001 7.12 5/8-11 6.38 1/2-13 M182682CV 6.06 6.81 M182702CV 6.25 7.00
63 A2/B4 2(4) Bolt 63.01mm 100mm 5/16-1885mm 5/16-18 M1826863MV 6.06 6.81
63 S4 4 Bolt 63.01mm 80mm 11/32 M1826863MSV 6.06 6.81
80 A2/B4 2(4) Bolt 80.01mm 109mm 3/8-16 103mm 5/16-18 M1826880MV 6.06 6.81
80 S4 4 Bolt 80.01mm 100mm 5/16-18 M1826880MSV 6.06 6.81
100 A2/B4 2(4) Bolt 100.01mm 140mm 1/2-13 125mm 3/8-16 M18268100MV 6.06 6.81 M18270100MV 6.25 7.00
125 A2/B4 2(4) Bolt 125.01mm 180mm 5/8-11 160mm 1/2-13 M18268125MV 6.06 6.81 M18270125MV 6.25 7.00
PUMP FLANGE PUMP END DATA 6.81 LENGTH 7.00 LENGTH

magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186 29
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 Pump/Engine Mounts
MAGNALOY’S PUMP/ENGINE MOUNTS are available for
mounting SAE flange-mount pumps to gasoline and diesel engines with pilot
mounting capabilities. Four basic engine pilot mounting configurations are
available from inventory determined by the pilot diameter. Optional sizes
are available upon request.
Engine Mount Selection Method
1. Check Pump Flange Tables in Reference Section, page 195, to determine pump flange size.
2. Determine the Engine Pilot Group from TABLE 20 below (other sizes available, consult factory).
3. Measure the pump shaft length from the shaft end to the flange mounting face and ADD to the engine shaft length measured
from the shaft end to pilot face. An additional 1/16 inch (minimum) is recommended for shaft end clearance.
4. Refer to the appropriate TABLE (21 thru 24) according to the Engine Pilot Group determined in STEP 2, above and locate the
2 applicable pump flange selection from STEP 1, above.
5. Select the mount length option (dimension ‘XM’ in tables) based on the minimum length determined in STEP 3, above.
6. Check for proper clearance between the mount inner surfaces and the coupling O.D. (dimension ‘Z’ and ‘CL’ in tables).
Dimensional data for Magnaloy Couplings is shown in Tables on page 4 for reference. For the latest product information,Visit us
at www.magnaloy.com.

Consult your Magnaloy Distributor for Magnaloy’s Product CD ROM which includes the Magnaloy Pump/Motor
Mount Selection Program for easy, computerized mount selection.

TABLE 20 - Engine Pilot Groups

Size K J
E575 5.75 6.50
E644 6.437 7.75
E700 7.00 7.75
E787 7.875 9.25
Pilot Bolt
Pilot
Group Circle
Dia.
Size Dia.

TABLE 21 - E575 Pilot Gasoline and Diesel Engines

ENGINE END DATA RADIAL CLEARANCE “Z” = 4.15 “Z” = 4.15
AJ BF BD AK *RADIAL CLEARANCE “Z” = 4.10 * “Z” = 4.10 “Z” = 5.00
2

2
50

50
/3

XAK XAJ2 XBF2 XAJ4 XBF4 MOUNT NO. CL XM MOUNT NO. CL XM MOUNT NO. CL XM
75
6.

7.
13

5.

USA4F17 4 Bolt 1.782 2.84 5/16-18 E575504F 4.31 5.00 E575524F 4.56 5.25 E575604F 5.14 6.06
SAE AA 2 Bolt 2.001 3.25 3/8-16 E575502AA 4.31 5.00 E575522AA 4.56 5.25 E575602AA 5.14 6.06
SAE A 2(4) Bolt 3.251 4.19 3/8-16 4.12 3/8-16 E575502A 4.31 5.00 E575522A 4.56 5.25 E575602A 5.14 6.06
SAE B 2(4) Bolt 4.001 5.75 1/2-13 5.00 1/2-13 E575502B* 3.93 5.00 E575522B* 4.18 5.25 E575602B 5.14 6.06
63A2/B4 2(4) Bolt 63.01mm 100mm 5/16-18 85mm 5/16-18 E5755063M 4.31 5.00 E5755263M 4.56 5.25 E5756063M 5.14 6.06
63 S4 4 Bolt 63.01mm 80mm 11/32 E5755063MS 4.31 5.00 E5755263MS 4.56 5.25 E5756063MS 5.14 6.06
80 A2/B4 2(4) Bolt 80.01mm 109mm 3/8-16 103mm 5/16-18 E5755080M 4.31 5.00 E5755280M 4.56 5.25 E5756080M 5.14 6.06
80 S4 4 Bolt 80.01mm 100mm 5/16-18 E5755080MS 4.31 5.00 E5755280MS 4.56 5.25 E5756080MS 5.14 6.06
100 A2/B4 2(4) Bolt 100.01mm 140mm 1/2-13 125mm 3/8-16 E57550100M* 3.93 5.00 E57552100M* 4.18 5.25 E57560100M 5.14 6.06
PUMP FLANGE PUMP END DATA 5.00 LENGTH 5.25 LENGTH 6.06 LENGTH **
** SOCKET HEAD CAP SCREWS REQUIRED ON ENGINE END, THIS LENGTH ONLY. RADIAL CLEARANCE “Z” = 5.00, THIS LENGTH ONLY.

30 magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 Pump/Engine Mounts

TABLE 22 - E644 Pilot Gasoline and Diesel Engines

ENGINE END DATA
AJ BF BD AK RADIAL CLEARANCE “Z” = 5.00
2

9
75

00
/3

XAK XAJ2 XBF2 XAJ4 XBF4 MOUNT NO. CL XM MOUNT NO. CL XM

43
7.

9.
15

6.

USA4F17 4 Bolt 1.782 2.84 5/16-18 E644504F 4.05 5.00 E644554F 4.36 5.50
SAE AA 2 Bolt 2.001 3.25 3/8-16 E644502AA 4.05 5.00 E644552AA 4.36 5.50
SAE A 2(4) Bolt 3.251 4.19 3/8-16 4.12 3/8-16 E644502A 4.05 5.00 E644552A 4.36 5.50
SAE B 2(4) Bolt 4.001 5.75 1/2-13 5.00 1/2-13 E644552B 4.36 5.50
63 A2/B4 2(4) Bolt 63.01mm 100mm 5/16-18 85mm 5/16-18 E6445063M 4.05 5.00 E6445563M 4.36 5.50
63 S4 4 Bolt 63.01mm 80mm 11/32 E6445063MS 4.05 5.00 E6445563MS 4.36 5.50
80 A2/B4 2(4) Bolt 80.01mm 109mm 3/8-16 103mm 5/16-18 E6445080M 4.05 5.00 E6445580M 4.36 5.50
80 S4 4 Bolt 80.01mm 100mm 5/16-18 E6445080MS 4.05 5.00 E6445580MS 4.36 5.50
100 A2/B4 2(4) Bolt 100.01mm 140mm 1/2-13 125mm 3/8-16 E64455100M 4.36 5.50
PUMP FLANGE PUMP END DATA 5.00 LENGTH 5.50 LENGTH

ENGINE END DATA RADIAL CLEARANCE “Z” = 5.00

AJ BF BD AK
2

9
75

00
/3

XAK XAJ2 XBF2 XAJ4 XBF4 MOUNT NO. CL XM MOUNT NO. CL XM MOUNT NO. CL XM
43
7.

9.
15

6.

USA4F17 4 Bolt 1.782 2.84 5/16-18 E644604F 5.11 6.00 E644704F 6.11 7.00
SAE AA 2 Bolt 2.001 3.25 3/8-16 E644602AA 5.11 6.00 E644702AA 6.11 7.00
SAE A 2(4) Bolt 3.251 4.19 3/8-16 4.12 3/8-16 E644602A 5.11 6.00 E644702A 6.11 7.00
SAE B 2(4) Bolt 4.001 5.75 1/2-13 5.00 1/2-13 E644602B 5.11 6.00 E644702B 6.11 7.00 E644722B 6.31 7.25
SAE C 2(4) Bolt 5.001 7.12 5/8-11 6.38 1/2-13 E644602C 5.11 6.00 E644702C 6.11 7.00 E644722C 6.31 7.25
63 A2/B4 2(4) Bolt 63.01mm 100mm 5/16-18 85mm 5/16-18 E6446063M 5.11 6.00 E6447063M 6.11 7.00
63 S4 4 Bolt 63.01mm 80mm 11/32 E6446063MS 5.11 6.00 E6447063MS 6.11 7.00
80 A2/B4 2(4) Bolt 80.01mm 109mm 3/8-16 103mm 5/16-18 E6446080M 5.11 6.00 E6447080M 6.11 7.00
80 S4 4 Bolt 80.01mm 100mm 5/16-18 E6446080MS 5.11 6.00 E6447080MS 6.11 7.00
100 A2/B4 2(4) Bolt 100.01mm 140mm 1/2-13 125mm 3/8-16 E64460100M 5.11 6.00 E64470100M 6.11 7.00 E64472100M 6.31 7.25
125 A2/B4 2(4) Bolt 125.01mm 180mm 5/8-11 160mm 1/2-13 E64460125M 5.11 6.00 E64470125M 6.11 7.00 E64472125M 6.31 7.25
PUMP FLANGE PUMP END DATA 6.00 LENGTH 7.00 LENGTH 7.25 LENGTH

magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186 31
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 Pump/Engine Mounts
TABLE 23 - E700 Pilot Gasoline and Diesel Engines
ENGINE END DATA
AJ BF BD AK RADIAL CLEARANCE “Z” = 5.00
2

2
75

00
/3

XAK XAJ2 XBF2 XAJ4 XBF4 MOUNT NO. CL XM MOUNT NO. CL XM

00
7.

9.
15

7.

USA4F17 4 Bolt 1.782 2.84 5/16-18 E700504F 4.05 5.00 E700554F 4.36 5.50
SAE AA 2 Bolt 2.001 3.25 3/8-16 E700502AA 4.05 5.00 E700552AA 4.36 5.50
SAE A 2(4) Bolt 3.251 4.19 3/8-16 4.12 3/8-16 E700502A 4.05 5.00 E700552A 4.36 5.50
SAE B 2(4) Bolt 4.001 5.75 1/2-13 5.00 1/2-13 E700552B 4.36 5.50
63 A2/B4 2(4) Bolt 63.01mm 100mm 5/16-18 85mm 5/16-18 E7005063M 4.05 5.00 E7005563M 4.36 5.50
63 S4 4 Bolt 63.01mm 80mm 11/32 E7005063MS 4.05 5.00 E7005563MS 4.36 5.50
80 A2/B4 2(4) Bolt 80.01mm 109mm 3/8-16 103mm 5/16-18 E7005080M 4.05 5.00 E7005580M 4.36 5.50
2 80 S4 4 Bolt 80.01mm 100mm 5/16-18 E7005080MS 4.05 5.00 E7005580MS 4.36 5.50
100 A2/B4 2(4) Bolt 100.01mm 140mm 1/2-13 125mm 3/8-16 E70055100M 4.36 5.50
PUMP FLANGE PUMP END DATA 5.00 LENGTH 5.50 LENGTH

ENGINE END DATA

AJ BF BD AK RADIAL CLEARANCE “Z” = 5.00
2

2
75

00
/3

XAK XAJ2 XBF2 XAJ4 XBF4 MOUNT NO. CL XM MOUNT NO. CL XM MOUNT NO. CL XM
00
7.

9.
15

7.

USA4F17 4 Bolt 1.782 2.84 5/16-18 E700604F 5.11 6.00 E700704F 6.11 7.00
SAE AA 2 Bolt 2.001 3.25 3/8-16 E700602AA 5.11 6.00 E700702AA 6.11 7.00
SAE A 2(4) Bolt 3.251 4.19 3/8-16 4.12 3/8-16 E700602A 5.11 6.00 E700702A 6.11 7.00
SAE B 2(4) Bolt 4.001 5.75 1/2-13 5.00 1/2-13 E700602B 5.11 6.00 E700702B 6.11 7.00 E700722B 6.31 7.25
SAE C 2(4) Bolt 5.001 7.12 5/8-11 6.38 1/2-13 E700602C 5.11 6.00 E700702C 6.11 7.00 E700722C 6.31 7.25
63 A2/B4 2(4) Bolt 63.01mm 100mm 5/16-18 85mm 5/16-18 E7006063M 5.11 6.00 E7007063M 6.11 7.00
63 S4 4 Bolt 63.01mm 80mm 11/32 E7006063MS 5.11 6.00 E7007063MS 6.11 7.00
80 A2/B4 2(4) Bolt 80.01mm 109mm 3/8-16 103mm 5/16-18 E7006080M 5.11 6.00 E7007080M 6.11 7.00
80 S4 4 Bolt 80.01mm 100mm 5/16-18 E7006080MS 5.11 6.00 E7007080MS 6.11 7.00
100 A2/B4 2(4) Bolt 100.01mm 140mm 1/2-13 125mm 3/8-16 E70060100M 5.11 6.00 E70070100M 6.11 7.00 E70072100M 6.31 7.25
125 A2/B4 2(4) Bolt 125.01mm 180mm 5/8-11 160mm 1/2-13 E70060125M 5.11 6.00 E70070125M 6.11 7.00 E70072125M 6.31 7.25
PUMP FLANGE PUMP END DATA 6.00 LENGTH 7.00 LENGTH 7.25 LENGTH

TABLE 24 - E787 Pilot Gasoline and Diesel Engines

ENGINE END DATA
RADIAL CLEARANCE “Z” = 6.40
AJ BF BD AK
2

7
25

/3

XAK XAJ2 XBF2 XAJ4 XBF4 MOUNT NO. CL XM MOUNT NO. CL XM MOUNT NO. CL XM
.0
87
11
9.
21

7.

SAE A 2(4) Bolt 3.251 4.19 3/8-16 4.12 3/8-16 E787682A 5.80 6.88 E787752A 6.42 7.50 E787862A 7.61 8.69
SAE B 2(4) Bolt 4.001 5.75 1/2-13 5.00 1/2-13 E787682B 5.80 6.88 E787752B 6.42 7.50 E787862B 7.61 8.69
SAE C 2(4) Bolt 5.001 7.12 5/8-11 6.38 1/2-13 E787682C 5.80 6.88 E787752C 6.42 7.50 E787862C 7.61 8.69
63 A2/B4 2(4) Bolt 63.01mm 100mm 5/16-18 85mm 5/16-18 E7876863M 5.80 6.88 E7877563M 6.42 7.50 E7878663M 7.61 8.69
63 S4 4 Bolt 63.01mm 80mm 11/32 E7876863MS 5.80 6.88 E7877563MS 6.42 7.50 E7878663MS 7.61 8.69
80 A2/B4 2(4) Bolt 80.01mm 109mm 3/8-16 103mm 5/16-18 E7876880M 5.80 6.88 E7877580M 6.42 7.50 E7878680M 7.61 8.69
80 S4 4 Bolt 80.01mm 100mm 5/16-18 E7876880MS 5.80 6.88 E7877580MS 6.42 7.50 E7878680MS 7.61 8.69
100 A2/B4 2(4) Bolt 100.01mm 140mm 1/2-13 125mm 3/8-16 E78768100M 5.80 6.88 E78775100M 6.42 7.50 E78786100M 7.61 8.69
125 A2/B4 2(4) Bolt 125.01mm 180mm 5/8-11 160mm 1/2-13 E78768125M 5.80 6.88 E78775125M 6.42 7.50 E78786125M 7.61 8.69
PUMP FLANGE PUMP END DATA 6.88 LENGTH 7.50 LENGTH 8.69 LENGTH

32 magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 Horizontal Welded Steel Mounts - NEMA Frame Motors
MAGNALOY’S WELDED STEEL MOUNTS are available for
special mounting requirements where the standard aluminum mount is not
available or where a steel mount is required. These mounts are
manufactured with the same quality and precision of the standard aluminum
mounts and are guaranteed to meet Magnaloy’s minimum quality
measurements shown in Illustration A, page 19. Magnaloy’s Welded Steel
Mounts are available for horizontal, vertical and engine applications in a
nearly limitless choice of lengths in 1/4 inch increments.
MOUNTING KITS are included as with aluminum mounts.

Magnaloy Horizontal Welded Steel Pump/Motor Mounts

2
MAGNALOY’S HORIZONTAL WELDED STEEL MOUNTS are available for metric motor and metric pump
dimensions in addition to NEMA motors and SAE pumps listed, consult factory for special requirements. To select
a welded steel horizontal mount follow the selection method detailed on page 20. The length determined will be
the minimum length recommended, additional length can be added depending upon coupling selection, consult
factory for further assistance.

TABLE 25 - NEMA 56C, 143TC/145TC, 182UC/184UC

MOTOR END DATA RADIAL CLEARANCE “Z” = 4.03
AJ BF BD AK
1
16
88

81

XAK XAJ2 XBF2 XAJ4 XBF4 XBD MOUNT NO. (METRIC MOTORS ALSO AVAILABLE)
50
7/
5.

6.

4.

USA4F17 4 Bolt 1.782 2.84 5/16-18 6.00 S056 - - 4F

SAE AA 2 Bolt 2.001 3.25 3/8-16 6.00 S056 - - 2AA
SAE A 2(4) Bolt 3.251 4.19 3/8-16 4.12 3/8-16 6.00 S056 - - 2A
SAE B 2(4) Bolt 4.001 5.75 1/2-13 5.00 1/2-13 7.00 S056 - - 2B
SAE C 2(4) Bolt 5.001 7.12 5/8-11 6.38 1/2-13 8.25 S056 - - 2C
63 A2/B4 2(4) Bolt 63.01mm 100mm 5/16-1885mm 5/16-18 6.00 S056- -63M
63 S4 4 Bolt 63.01mm 80mm 11/32 6.00 S056- - 63MS
80 A2/B4 2(4) Bolt 80.01mm 109mm 3/8-16 103mm 5/16-18 6.00 S056- -80M
80 S4 4 Bolt 80.01mm 100mm 5/16-18 6.00 S056- - 80MS
100 A2/B4 2(4) Bolt 100.01mm 140mm 1/2-13 125mm 3/8-16 7.00 S056- - 100M
125 A2/B4 2(4) Bolt 125.01mm 180mm 5/8-11 160mm 1/2-13 8.25 S056- - 125M
PUMP FLANGE PUMP END DATA

magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186 33
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 Horizontal Welded Steel Mounts - NEMA Frame Motors
TABLE 26 - NEMA 182TC - 256TC, 254UC/256UC
MOTOR END DATA
AJ BF BD AK RADIAL CLEARANCE “Z” = 5.04
2

1
25

00

(METRIC MOTORS ALSO AVAILABLE)

/3

XAK XAJ2 XBF2 XAJ4 XBF4 XBD MOUNT NO.

50
7.

9.
17

8.

USA4F17 4 Bolt 1.782 2.84 5/16-18 6.00 S182 - - 4F

SAE AA 2 Bolt 2.001 3.25 3/8-16 6.00 S182 - - 2AA
SAE A 2(4) Bolt 3.251 4.19 3/8-16 4.12 3/8-16 6.00 S182 - - 2A
SAE B 2(4) Bolt 4.001 5.75 1/2-13 5.00 1/2-13 7.00 S182 - - 2B
SAE C 2(4) Bolt 5.001 7.12 5/8-11 6.38 1/2-13 8.25 S182 - - 2C
SAE D 2(4) Bolt 6.001 9.00 3/4-10 9.00 3/4-10 10.50 S182 - - 2D
63 A2/B4 2(4) Bolt 63.01mm 100mm 5/16-18 85mm 5/16-18 6.00 S182- -63M
2 63 S4 4 Bolt 63.01mm 80mm 11/32 6.00 S182- - 63MS
80 A2/B4 2(4) Bolt 80.01mm 109mm 3/8-16 103mm 5/16-18 6.00 S182- -80M
80 S4 4 Bolt 80.01mm 100mm 5/16-18 6.00 S182- - 80MS
100 A2/B4 2(4) Bolt 100.01mm 140mm 1/2-13 125mm 3/8-16 7.00 S182- -100M
125 A2/B4 2(4) Bolt 125.01mm 180mm 5/8-11 160mm 1/2-13 8.25 S182- - 125M
160 A2/B4 2(4) Bolt 160.01mm 224mm 3/4-10 200mm 5/8-11 10.50 S182- - 160M
180 A2/B4 2(4) Bolt 180.01mm 250mm 3/4-10 224mm 5/8-11 11.25 S182- -180M
PUMP FLANGE PUMP END DATA

TABLE 27 - NEMA 284TC/TSC - 286TC/TSC, 284UC/286UC

MOTOR END DATA
AJ BF BD AK RADIAL CLEARANCE “Z” = 6.06
01
2

0
00

(METRIC MOTORS ALSO AVAILABLE)

/3

XAK XAJ2 XBF2 XAJ4 XBF4 XBD MOUNT NO.

.0

.5
11
9.
17

10

SAE A 2(4) Bolt 3.251 4.19 3/8-16 4.12 3/8-16 7.00 S284 - - 2A
SAE B 2(4) Bolt 4.001 5.75 1/2-13 5.00 1/2-13 7.00 S284 - - 2B
SAE C 2(4) Bolt 5.001 7.12 5/8-11 6.38 1/2-13 8.25 S284 - - 2C
SAE D 2(4) Bolt 6.001 9.00 3/4-10 9.00 3/4-10 10.50 S284 - - 2D
SAE E 2(4) Bolt 6.501 12.50 1-8 12.50 3/4-10 15.00 S284 - - 2E
SAE F 2(4) Bolt 7.001 13.78 1-8 13.78 1-8 16.00 S284 - - 2F
100 A2/B4 2(4) Bolt 100.01mm 140mm 1/2-13 125mm 3/8-16 7.00 S284 - - 100M
125 A2/B4 2(4) Bolt 125.01mm 180mm 5/8-11 160mm 1/2-13 8.25 S284 - - 125M
160 A2/B4 2(4) Bolt 160.01mm 224mm 3/4-10 200mm 5/8-11 10.50 S284 - - 160M
180 A2/B4 2(4) Bolt 180.01mm 250mm 3/4-10 224mm 5/8-11 11.25 S284 - - 180M
200 A2/B4 2(4) Bolt 200.01mm 280mm 1-8 250mm 3/4-10 13.50 S284 - - 200M
250 B4 4 Bolt 250.01mm 315mm 1-8 15.00 S284 - - 250M
PUMP FLANGE PUMP END DATA

34 magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 Horizontal Welded Steel Mounts - NEMA Frame Motors

TABLE 28 - NEMA 324TC/TSC - 405TC/TSC, 324UC/USC - 405UC/USC

MOTOR END DATA RADIAL CLEARANCE “Z” = 7.98
AJ BF BD AK

2
01
2
0

(METRIC MOTORS ALSO AVAILABLE)

/3

XAK XAJ2 XBF2 XAJ4 XBF4 XBD MOUNT NO.

.0

.0

.5
11

14
21

12

SAE A 2(4) Bolt 3.251 4.19 3/8-16 4.12 3/8-16 9.25 S324 - - 2A
SAE B 2(4) Bolt 4.001 5.75 1/2-13 5.00 1/2-13 9.25 S324 - - 2B
SAE C 2(4) Bolt 5.001 7.12 5/8-11 6.38 1/2-13 9.25 S324 - - 2C
SAE D 2(4) Bolt 6.001 9.00 3/4-10 9.00 3/4-10 10.50 S324 - - 2D
SAE E 2(4) Bolt 6.501 12.50 1-8 12.50 3/4-10 15.00 S324 - - 2E
SAE F 2(4) Bolt 7.001 13.78 1-8 13.78 1-8 16.00 S324 - - 2F
100 A2/B4 2(4) Bolt 100.01mm 140mm 1/2-13 125mm 3/8-16 9.25 S324 - - 100M
125 A2/B4 2(4) Bolt 125.01mm 180mm 5/8-11 160mm 1/2-13 9.25 S324 - - 125M
160 A2/B4 2(4) Bolt 160.01mm 224mm 3/4-10 200mm 5/8-11 10.50 S324 - - 160M
180 A2/B4 2(4) Bolt 180.01mm 250mm 3/4-10 224mm 5/8-11 11.25 S324 - - 180M
200 A2/B4 2(4) Bolt 200.01mm 280mm 1-8 250mm 3/4-10 13.50 S324 - - 200M
250 B4 4 Bolt 250.01mm 315mm 1-8 15.00 S324 - - 250M
PUMP FLANGE PUMP END DATA

TABLE 29 - NEMA 444TC/TSC - 449TC/TSC, 444UC/TSC - 445UC/USC

MOTOR END DATA RADIAL CLEARANCE “Z” = 10.02
AJ BF BD AK
01
2
0

(METRIC MOTORS ALSO AVAILABLE)

/3

XAK XAJ2 XBF2 XAJ4 XBF4 XBD MOUNT NO.

.0

.0

.0
14

17
21

16

SAE A 2(4) Bolt 3.251 4.19 3/8-16 4.12 3/8-16 11.25 S444 - - 2A
SAE B 2(4) Bolt 4.001 5.75 1/2-13 5.00 1/2-13 11.25 S444 - - 2B
SAE C 2(4) Bolt 5.001 7.12 5/8-11 6.38 1/2-13 11.25 S444 - - 2C
SAE D 2(4) Bolt 6.001 9.00 3/4-10 9.00 3/4-10 11.25 S444 - - 2D
SAE E 2(4) Bolt 6.501 12.50 1-8 12.50 3/4-10 15.00 S444 - - 2E
SAE F 2(4) Bolt 7.001 13.78 1-8 13.78 1-8 16.00 S444 - - 2F
100 A2/B4 2(4) Bolt 100.01mm 140mm 1/2-13 125mm 3/8-16 11.25 S444 - - 100M
125 A2/B4 2(4) Bolt 125.01mm 180mm 5/8-11 160mm 1/2-13 11.25 S444 - - 125M
160 A2/B4 2(4) Bolt 160.01mm 224mm 3/4-10 200mm 5/8-11 11.25 S444 - - 160M
180 A2/B4 2(4) Bolt 180.01mm 250mm 3/4-10 224mm 5/8-11 11.25 S444 - - 180M
200 A2/B4 2(4) Bolt 200.01mm 280mm 1-8 250mm 3/4-10 13.50 S444 - - 200M
250 B4 4 Bolt 250.01mm 315mm 1-8 15.00 S444 - - 250M
PUMP FLANGE PUMP END DATA

magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186 35
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 Vertical Welded Steel Mounts - NEMA Frame Motors
MAGNALOY’S VERTICAL WELDED STEEL MOUNTS utilize an Oversize Motor Flange-Tank
Top Mounting design. Tank top openings (TD) and mounting hole dimensions (XT & T) are shown on the following
drawing and tables. The Vertical Welded Steel Pump/Motor Mounts are also available for metric size motors
and pumps, consult factory for special requirements. To select a welded steel vertical mount follow the selection
method detailed on page 27. The length determined will be the minimum length recommended, additional
length can be added depending upon coupling selection, consult factory for further assistance.

TABLE 30 - NEMA 56C, 143TC/145TC, 182UC/184UC

MOTOR END DATA RADIAL CLEARANCE “Z” = 4.03
AJ BF AK MOUNTING HOLE DIA. “T” = 17/32
1
16
88

XAK XAJ2 XBF2 XAJ4 XBF4 XBD BD XT TD MOUNT NO. (METRIC MOTORS ALSO
50
7/
5.

4.

USA4F17 4 Bolt 1.782 2.84 5/16-18 6.00 11.38 10.25 9.125 S056 - - 4FV AVAILABLE)
SAE AA 2 Bolt 2.001 3.25 3/8-16 6.00 11.38 10.25 9.125 S056 - - 2AAV
SAE A 2(4) Bolt 3.251 4.19 3/8-16 4.12 3/8-16 6.00 11.38 10.25 9.125 S056 - - 2AV
SAE B 2(4) Bolt 4.001 5.75 1/2-13 5.00 1/2-13 7.00 11.38 10.25 9.125 S056 - - 2BV
SAE C 2(4) Bolt 5.001 7.12 5/8-11 6.38 1/2-13 8.25 11.38 10.25 9.125 S056 - - 2CV
63 A2/B4 2(4) Bolt 63.01mm 100mm 5/16-1885mm 5/16-18 6.00 11.38 10.25 9.125 S056 - - 63MV
63 S4 4 Bolt 63.01mm 80mm 11/32 6.00 11.38 10.25 9.125 S056 - - 63MSV
80 A2/B4 2(4) Bolt 80.01mm 109mm 3/8-16 103mm 5/16-18 6.00 11.38 10.25 9.125 S056 - - 80MV
80 S4 4 Bolt 80.01mm 100mm 5/16-18 6.00 11.38 10.25 9.125 S056 - - 80MSV
100 A2/B4 2(4) Bolt 100.01mm 140mm 1/2-13 125mm 3/8-16 7.00 11.38 10.25 9.125 S056 - - 100MV
125 A2/B4 2(4) Bolt 125.01mm 180mm 5/8-11 160mm 1/2-13 8.25 11.38 10.25 9.125 S056 - - 125MV
PUMP FLANGE PUMP END DATA MOTOR END DATA

36 magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 Vertical Welded Steel Mounts - NEMA Frame Motors
TABLE 31 - NEMA 182TC - 256TC, 254UC/256UC
MOTOR END DATA RADIAL CLEARANCE “Z” = 5.04
AJ BF AK MOUNTING HOLE DIA. “T” = 17/32
2

1
25

MOUNT NO. (METRIC MOTORS ALSO

/3

XAK XAJ2 XBF2 XAJ4 XBF4 XBD BD XT TD

50
7.
17

8.

USA4F17 4 Bolt 1.782 2.84 5/16-18 6.00 11.50 10.25 9.125 S182 - - 4FV AVAILABLE)
SAE AA 2 Bolt 2.001 3.25 3/8-16 6.00 11.50 10.25 9.125 S182 - - 2AAV
SAE A 2(4) Bolt 3.251 4.19 3/8-16 4.12 3/8-16 6.00 11.50 10.25 9.125 S182 - - 2AV
SAE B 2(4) Bolt 4.001 5.75 1/2-13 5.00 1/2-13 7.00 11.50 10.25 9.125 S182 - - 2BV
SAE C 2(4) Bolt 5.001 7.12 5/8-11 6.38 1/2-13 8.25 11.50 10.25 9.125 S182 - - 2CV
SAE D 2(4) Bolt 6.001 9.00 3/4-10 9.00 3/4-10 10.50 13.50 11.81 11.00 S182 - - 2DV
63 A2/B4 2(4) Bolt 63.01mm 100mm 3/8-16 85mm 5/16-18 6.00 11.50 10.25 9.125 S182 - - 63MV
63 S4 4 Bolt 63.01mm 80mm 11/32 6.00 11.50 10.25 9.125 S182 - - 63MSV 2
80 A2/B4 2(4) Bolt 80.01mm 109mm 3/8-16 103mm 5/16-18 6.00 11.50 10.25 9.125 S182 - - 80MV
80 S4 4 Bolt 80.01mm 100mm 5/16-18 6.00 11.50 10.25 9.125 S182 - - 80MSV
100 A2/B4 2(4) Bolt 100.01mm 140mm 1/2-13 125mm 3/8-16 7.00 11.50 10.25 9.125 S182 - - 100MV
125 A2/B4 2(4) Bolt 125.01mm 180mm 5/8-11 160mm 1/2-13 8.25 11.50 10.25 9.125 S182 - - 125MV
160 A2/B4 2(4) Bolt 160.01mm 224mm 3/4-10 200mm 5/8-11 10.50 13.50 12.25 11.00 S182 - - 160MV
180 A2/B4 2(4) Bolt 180.01mm 250mm 3/4-10 224mm 5/8-11 11.25 15.00 13.00 11.75 S182 - - 180MV
PUMP FLANGE PUMP END DATA MOTOR END DATA

TABLE 32 - NEMA 284TC/TSC - 286TC/TSC, 284UC/286UC

MOTOR END DATA RADIAL CLEARANCE “Z” = 6.06
AJ BF AK MOUNTING HOLE DIA. “T” = 17/32
01
2
00

MOUNT NO. (METRIC MOTORS ALSO

/3

XAK XAJ2 XBF2 XAJ4 XBF4 XBD BD XT TD

.5
9.
17

10

SAE A 2(4) Bolt 3.251 4.19 3/8-16 4.12 3/8-16 7.00 13.50 12.25 10.75 S284 - - 2AV AVAILABLE)
SAE B 2(4) Bolt 4.001 5.75 1/2-13 5.00 1/2-13 7.00 13.50 12.25 10.75 S284 - - 2BV
SAE C 2(4) Bolt 5.001 7.12 5/8-11 6.38 1/2-13 8.25 13.50 12.25 10.75 S284 - - 2CV
SAE D 2(4) Bolt 6.001 9.00 3/4-10 9.00 3/4-10 10.50 13.50 12.25 11.00 S284 - - 2DV
SAE E 2(4) Bolt 6.501 12.50 1-8 12.50 3/4-10 15.00 18.00 16.75 15.50 S284 - - 2EV
SAE F 2(4) Bolt 7.001 13.78 1-8 13.78 1-8 16.00 19.50 18.00 16.50 S284 - - 2FV
100 A2/B4 2(4) Bolt 100.01mm 140mm 1/2-13 125mm 3/8-16 7.00 13.50 12.25 10.75 S284 - - 100MV
125 A2/B4 2(4) Bolt 125.01mm 180mm 5/8-11 160mm 1/2-13 8.25 13.50 12.25 10.75 S284 - - 125MV
160 A2/B4 2(4) Bolt 160.01mm 224mm 3/4-10 200mm 5/8-11 10.50 13.50 12.25 11.00 S284 - - 160MV
180 A2/B4 2(4) Bolt 180.01mm 250mm 3/4-10 224mm 5/8-11 11.25 18.00 16.50 15.50 S284 - - 180MV
200 A2/B4 2(4) Bolt 200.01mm 280mm 1-8 250mm 3/4-10 13.50 19.50 18.00 16.50 S284 - - 200MV
250 B4 4 Bolt 250.01mm 315mm 1-8 15.00 19.50 18.00 16.50 S284 - - 250MV
PUMP FLANGE PUMP END DATA MOTOR END DATA

magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186 37
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 Vertical Welded Steel Mounts - NEMA Frame Motors
TABLE 33 - NEMA 324TC/TSC - 405TC/TSC, 324UC/USC - 405UC/USC
MOTOR END DATA
RADIAL CLEARANCE “Z”=7.98
AJ BF AK
MOUNTING HOLE DIA. “T” = 21/32
01
2
0

(METRIC
/3

XAK XAJ2 XBF2 XAJ4 XBF4 XBD BD XT TD MOUNT NO.

.0

.5
11

21

12

SAE A 2(4) Bolt 3.251 4.19 3/8-16 4.12 3/8-16 9.25 18.00 16.50 15.25 S324 - - 2AV MOTORS ALSO
SAE B 2(4) Bolt 4.001 5.75 1/2-13 5.00 1/2-13 9.25 18.00 16.50 15.25 S324 - - 2BV AVAILABLE)
SAE C 2(4) Bolt 5.001 7.12 5/8-11 6.38 1/2-13 9.25 18.00 16.50 15.25 S324 - - 2CV
SAE D 2(4) Bolt 6.001 9.00 3/4-10 9.00 3/4-10 10.50 18.00 16.50 15.25 S324 - - 2DV
SAE E 2(4) Bolt 6.501 12.50 1-8 12.50 3/4-10 15.00 18.00 16.50 15.50 S324 - - 2EV
SAE F 2(4) Bolt 7.001 13.78 1-8 13.78 1-8 16.00 19.50 18.00 16.50 S324 - - 2FV

2
100 A2/B4 2(4) Bolt 100.01mm 140mm 1/2-13 125mm 3/8-16 9.25 18.00 16.50 15.25 S324 - - 100MV
125 A2/B4 2(4) Bolt 125.01mm 180mm 5/8-11 160mm 1/2-13 9.25 18.00 16.50 15.25 S324 - - 125MV
160 A2/B4 2(4) Bolt 160.01mm 224mm 3/4-10 200mm 5/8-11 10.50 18.00 16.50 15.25 S324 - - 160MV
180 A2/B4 2(4) Bolt 180.01mm 250mm 3/4-10 224mm 5/8-11 11.25 18.00 16.50 15.25 S324 - - 180MV
200 A2/B4 2(4) Bolt 200.01mm 280mm 1-8 250mm 3/4-10 13.50 19.50 18.00 16.50 S324 - - 200MV
250 B4 4 Bolt 250.01mm 315mm 1-8 15.00 19.50 18.00 16.50 S324 - - 250MV
PUMP FLANGE PUMP END DATA MOTOR END DATA

TABLE 34 - NEMA 444TC/TSC - 449TC/TSC, 444UC/USC - 449UC/USC

MOTOR END DATA
RADIAL CLEARANCE “Z” = 10.02
AJ BF AK
MOUNTING HOLE DIA. “T” = 21/32
01
2
0

(METRIC MOTORS ALSO

/3

XAK XAJ2 XBF2 XAJ4 XBF4 XBD BD XT TD MOUNT NO.

.0

.0
14

21

16

SAE A 2(4) Bolt 3.251 4.19 3/8-16 4.12 3/8-16 11.25 19.50 18.00 16.50 S444 - - 2AV AVAILABLE)
SAE B 2(4) Bolt 4.001 5.75 1/2-13 5.00 1/2-13 11.25 19.50 18.00 16.50 S444 - - 2BV
SAE C 2(4) Bolt 5.001 7.12 5/8-11 6.38 1/2-13 11.25 19.50 18.00 16.50 S444 - - 2CV
SAE D 2(4) Bolt 6.001 9.00 3/4-10 9.00 3/4-10 11.25 19.50 18.00 16.50 S444 - - 2DV
SAE E 2(4) Bolt 6.501 12.50 1-8 12.50 3/4-10 15.00 19.50 18.00 16.50 S444 - - 2EV
SAE F 2(4) Bolt 7.001 13.78 1-8 13.78 1-8 16.00 19.50 18.00 16.50 S444 - - 2FV
100 A2/B4 2(4) Bolt 100.01mm 140mm 1/2-13 125mm 3/8-16 11.25 19.50 18.00 16.50 S444 - - 100MV
125 A2/B4 2(4) Bolt 125.01mm 180mm 5/8-11 160mm 1/2-13 11.25 19.50 18.00 16.50 S444 - - 125MV
160 A2/B4 2(4) Bolt 160.01mm 224mm 3/4-10 200mm 5/8-11 11.25 19.50 18.00 16.50 S444 - - 160MV
180 A2/B4 2(4) Bolt 180.01mm 250mm 3/4-10 224mm 5/8-11 11.25 19.50 18.00 16.50 S444 - - 180MV
200 A2/B4 2(4) Bolt 200.01mm 280mm 1-8 250mm 3/4-10 13.50 19.50 18.00 16.50 S444 - - 200MV
250 B4 4 Bolt 250.01mm 315mm 1-8 15.00 19.50 18.00 16.50 S444 - - 250MV
PUMP FLANGE PUMP END DATA MOTOR END DATA

38 magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 Welded Steel Pump/Engine Mounts
MAGNALOY’S WELDED STEEL ENGINE MOUNTS are
available for all engine pilot size configurations in addition to the 4 basic sizes
listed. Metric pump flanges are also available, consult factor for special
requirements. To select a welded steel pump/engine mount, follow the
selection method detailed on page 30. The length determined will be the
minimum length recommended, additional length can be added depending
upon coupling selection, consult factory for further assistance.

TABLE 35 - E575 Pilot Gasoline and Diesel Engines

ENGINE END DATA RADIAL CLEARANCE “Z” = 4.03
AJ BF BD AK
2

2
50

50
/3

XAK XAJ2 XBF2 XAJ4 XBF4 XBD MOUNT NO.

75
6.

7.
13

5.

USA4F17 4 Bolt 1.782 2.84 5/16-18 6.00 SE575 - - 4F

SAE AA 2 Bolt 2.001 3.25 3/8-16 6.00 SE575 - - 2AA
SAE A 2(4) Bolt 3.251 4.19 3/8-16 4.12 3/8-16 6.00 SE575 - - 2A
SAE B 2(4) Bolt 4.001 5.75 1/2-13 5.00 1/2-13 7.00 SE575 - - 2B
63 A2/B4 2(4) Bolt 63.01mm 100mm 5/16-18 85mm 5/16-18 6.00 SE575 - - 63M
63 S4 4 Bolt 63.01mm 80mm 11/32 6.00 SE575 - - 63MS
80 A2/B4 2(4) Bolt 80.01mm 109mm 3/8-16 103mm 5/16-18 6.00 SE575 - - 80M
80 S4 4 Bolt 80.01mm 100mm 5/16-18 6.00 SE575 - - 80MS
100 A2/B4 2(4) Bolt 100.01mm 140mm 1/2-13 125mm 3/8-16 7.00 SE575 - - 100M
PUMP FLANGE PUMP END DATA

magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186 39
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 Welded Steel Pump/Engine Mounts
TABLE 36 - E644 Pilot Gasoline and Diesel Engines
ENGINE END DATA RADIAL CLEARANCE “Z” = 5.04
AJ BF BD AK
2

9
75

00
/3

XAK XAJ2 XBF2 XAJ4 XBF4 XBD MOUNT NO.

43
7.

9.
15

6.

USA4F17 4 Bolt 1.782 2.84 5/16-18 6.00 SE644 - - 4F

SAE AA 2 Bolt 2.001 3.25 3/8-16 6.00 SE644 - - 2AA
SAE A 2(4) Bolt 3.251 4.19 3/8-16 4.12 3/8-16 6.00 SE644 - - 2A
SAE B 2(4) Bolt 4.001 5.75 1/2-13 5.00 1/2-13 7.00 SE644 - - 2B
SAE C 2(4) Bolt 5.001 7.12 5/8-11 6.38 1/2-13 8.25 SE644 - - 2C
SAE D 2(4) Bolt 6.001 9.00 3/4-10 9.00 3/4-10 10.50 SE644 - - 2D

2
63 A2/B4 2(4) Bolt 63.01mm 100mm 5/16-18 85mm 5/16-18 6.00 SE644 - - 63M
63 S4 4 Bolt 63.01mm 80mm 11/32 6.00 SE644 - - 63MS
80 A2/B4 2(4) Bolt 80.01mm 109mm 3/8-16 103mm 5/16-18 6.00 SE644 - - 80M
80 S4 4 Bolt 80.01mm 100mm 5/16-18 6.00 SE644 - - 80MS
100 A2/B4 2(4) Bolt 100.01mm 140mm 1/2-13 125mm 3/8-16 7.00 SE644 - - 100M
125 A2/B4 2(4) Bolt 125.01mm 180mm 5/8-11 160mm 1/2-13 8.25 SE644 - - 125M
160 A2/B4 2(4) Bolt 160.01mm 224mm 3/4-10 200mm 5/8-11 10.50 SE644 - - 160M
180 A2/B4 2(4) Bolt 180.01mm 250mm 3/4-10 224mm 5/8-11 11.25 SE644 - - 180M
PUMP FLANGE PUMP END DATA

TABLE 37 - E700 Pilot Gasoline and Diesel Engines

ENGINE END DATA RADIAL CLEARANCE “Z” = 5.04
AJ BF BD AK
2

2
75

00
/3

XAK XAJ2 XBF2 XAJ4 XBF4 XBD MOUNT NO.

00
7.

9.
15

7.

USA4F17 4 Bolt 1.782 2.84 5/16-18 6.00 SE700 - - 4F

SAE AA 2 Bolt 2.001 3.25 3/8-16 6.00 SE700 - - 2AA
SAE A 2(4) Bolt 3.251 4.19 3/8-16 4.12 3/8-16 6.00 SE700 - - 2A
SAE B 2(4) Bolt 4.001 5.75 1/2-13 5.00 1/2-13 7.00 SE700 - - 2B
SAE C 2(4) Bolt 5.001 7.12 5/8-11 6.38 1/2-13 8.25 SE700 - - 2C
SAE D 2(4) Bolt 6.001 9.00 3/4-10 9.00 3/4-10 10.50 SE700 - - 2D
100 A2/B4 2(4) Bolt 100.01mm 140mm 1/2-13 125mm 3/8-16 7.00 SE700 - - 100M
125 A2/B4 2(4) Bolt 125.01mm 180mm 5/8-11 160mm 1/2-13 8.25 SE700 - - 125M
160 A2/B4 2(4) Bolt 160.01mm 224mm 3/4-10 200mm 5/8-11 10.50 SE700 - - 160M
180 A2/B4 2(4) Bolt 180.01mm 250mm 3/4-10 224mm 5/8-11 11.25 SE700 - - 180M
PUMP FLANGE PUMP END DATA

40 magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 Welded Steel Pump/Engine Mounts

TABLE 38 - E787 Pilot Gasoline and Diesel Engines 2

ENGINE END DATA RADIAL CLEARANCE “Z” = 6.06

AJ BF BD AK
2

7
25

/3

XAK XAJ2 XBF2 XAJ4 XBF4 XBD MOUNT NO.

.0
87
11
9.
21

7.

USA4F17 4 Bolt 1.782 2.84 5/16-18 7.00 SE787 - - 4F

SAE AA 2 Bolt 2.001 3.25 3/8-16 7.00 SE787 - - 2AA
SAE A 2(4) Bolt 3.251 4.19 3/8-16 4.12 3/8-16 7.00 SE787 - - 2A
SAE B 2(4) Bolt 4.001 5.75 1/2-13 5.00 1/2-13 7.00 SE787 - - 2B
SAE C 2(4) Bolt 5.001 7.12 5/8-11 6.38 1/2-13 8.25 SE787 - - 2C
SAE D 2(4) Bolt 6.001 9.00 3/4-10 9.00 3/4-10 10.50 SE787 - - 2D
100 A2/B4 2(4) Bolt 100.01mm 140mm 1/2-13 125mm 3/8-16 7.00 SE787 - - 100M
125 A2/B4 2(4) Bolt 125.01mm 180mm 5/8-11 160mm 1/2-13 8.25 SE787 - - 125M
160 A2/B4 2(4) Bolt 160.01mm 224mm 3/4-10 200mm 5/8-11 10.50 SE787 - - 160M
180 A2/B4 2(4) Bolt 180.01mm 250mm 3/4-10 224mm 5/8-11 11.25 SE787 - - 180M
PUMP FLANGE PUMP END DATA

Magnaloy’s Product Configurator Program: This unique computer program allows the user to input the pump
manufacturer and model number and motor size. The correct Magnaloy Coupling and Horizontal or Vertical
Pump/Motor Mount size is determined. If Magnaloy does not offer an Aluminum mount to fit the input parameters, a
steel mount is selected showing the minimum and maximum face-to-face length required. Motor selection includes
NEMA motor frames, IEC motor frames and IC Engines. IC Engines are selected by manufacturer and model number.

NEW: The Magnaloy Product Configurato Program is now available as a Web-Based program on the Magnaloy web
site (www.magnaloy.com). You will need a user name and password (supplied by magnaloy) to gain access. This
program contains all the latest edits to the data base and program.

Consult your Magnaloy Distributor for Magnaloy’s Product CD ROM which includes the Magnaloy Pump/Motor Mount
Selection Program.....for easy, fast and accurate computerized pump mount selection.

magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186 41
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 Pump/Motor Mount Dampening Ring

Magnaloy offers a line of Vibration/Noise Dampening Rings for use in conjunction with their Pump/Motor Mounts to pro-
vide reduced noise and vibration in these assemblies. These Pump/Motor Mount assemblies can be used in combination
with Magnaloy’s Motor Dampening Bars (page 180) to provide additional noise dampening capabilities. All Magnaloy
Dampening Rings offer the featrues listed below and are available in both Welded Steel Pump/Motor Mounts and limited
Aluminum Pump/Motor Mounts.

Selection Method: See page 20 (Horizontal application) or page 27 (Vertical application) for determining the length of the
pump/motor mount required based upon the motor and pump being used. OR use Magnaloy’s Product Configuration Pro-
gram and select “Steel Mount” to obtain the length range for the pump/motor mount. From this length, subtract the length
of the required Dampening Ring (dimension L2) shown in the table below. This will provide the length of the Pump/Motor
Mount required for the application. Check this length against the available lengths of Aluminum Pump/Motor Mounts for
the Motor size required. If no Aluminum Pump/Motor Mount is available in the length range specified, a Welded Steel
Pump/Motor Mount will be necessary. Consult factory for assistance.

Features
Design offers failsafe interlocking metal components
with no direct contact and vulcanized for superior
noise dampening. Fg Fg1
L
L1
Design offers high load bearing capabilities for use
with multiple pump arrangements.
Ho rizo ntal Mount in g

The Pump Weight (Fg), cannot exceed the

Maximum Load (Fmax) from table below.
Excellent noise dampening characteristics. Fg
NOTE: For Horizontal Mounting with C of G Vertica l Mount ing

Excellent hydraulic fluid compatability. locations greater than L (shown in table

below), use conversion formula.

Ring Size Conversion Formula

D150 D190 D230 D260 D330 Fg1=Fmax * L / L1
Characteristic
Note: if L1 < L, Fg1 = Fmax
Distance from face of Ring
4 inch 4 inch 4 inch 8 inch 8 inch
to C of G for load L

Maximum Load
2,900 lb 8,000 lb 13,300 lb 10,200 lb 18,200 lb
Fmax

42 magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 Pump/Motor Mount Dampening Ring

Dampening Ring Availability

Damping Motor Dampening Ring Mount

Pump Flange
Ring Mount Motor End Data Pump End Data Length Face-to-Face Length
Avail Sizes
Size Avail Sizes (L2) (L1)

See Reference
SAE 4F17 See Reference
Section
thru Section
Page 196 for Determined by Motor
NEMA 056 SAE A 2/4 Bolt Page 195 for
D150 NEMA Motor 1.772 and Pump Dimensional
NEMA 182
Frame
ISO 32 A2 Pump Flange
Data, consult factory
2
thru Dimensional
Dimensional
ISO 80 A2/B4 data
data

See Reference
SAE 4F17 See Reference
Section
thru Section
Page 196 for Determined by Motor
NEMA 182 SAE B 2/4 Bolt Page 195 for
D190 NEMA Motor 1.772 and Pump Dimensional
NEMA 284 ISO 32 A2 Pump Flange
Frame Data, consult factory
thru Dimensional
Dimensional
ISO 112 A2/B4 data
data

See Reference
SAE B 2/4 Bolt See Reference
Section
thru Section
Page 196 for Determined by Motor
SAE C 2/4 Bolt Page 195 for
D230 NEMA 284 NEMA Motor 2.283 and Pump Dimensional
ISO 100 A2/B4 Pump Flange
Frame Data, consult factory
thru Dimensional
Dimensional
ISO 140 A2/B4 data
data

See Reference
SAE B 2/4 Bolt See Reference
Section
thru Section
Page 196 for Determined by Motor
NEMA 324 SAE C 2/4 Bolt Page 195 for
D260 NEMA Motor 2.283 and Pump Dimensional
NEMA 444 ISO 100 A2/B4 Pump Flange
Frame Data, consult factory
thru Dimensional
Dimensional
ISO 16A0 A2/B4 data
data

See Reference
SAE C 2/4 Bolt See Reference
Section
thru Section
Page 196 for Determined by Motor
NEMA 324 SAE D 2/4 Bolt Page 195 for
D330 NEMA Motor 3.268 and Pump Dimensional
NEMA 444 ISO 125 A2/B4 Pump Flange
Frame Data, consult factory
thru Dimensional
Dimensional
ISO 200 A2/B4 data
data

magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186 43
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 Pump/Motor Mount Special Mounting Features
“M8” Mounting Pattern - special mounting
configuration to allow rotation of the
Pump/Motor Mount +/- 45o for
pump plumbing connetions when pump flange
is rotated 45o. Four (4) additional holes are
located on the motor end of the mount. This
feature is ordered by specifying the M8 suf-
fix at the end of the mount part number.
Example 182522BM8.

“45” Mounting Pattern - special mounting

configuration to allow rotation of the Pump
45o on the Pump/Motor
Mount for pump plumbing connetions when
pump flange is rotated 45o. This feature is ac-
complished by rotating the pump bolt pattern
45o from vertical. This feature is available on
all Welded Steel Mounts and 056-USA4F17,
SAE AA, SAE A, and ISO 63 & 80 mounts AND
182-USA4F17, SAE AA, SAE A, and ISO 63 &
80 mounts ONLY and is.ordered by specifying
the 45 suffix at the end of the mount part
number.
Example M056352AA45.

“W” - World Wide Corporation Electric Motor Mounting note:

when using WorldWide Corp Electric Motors in the 182 NEMA
Frame size with a Pump/Motor Mount in a vertical application,
there is interference between the tank mounting bolts and the
case of the motor. This interference is NOT unique to Magnaloy
Pump/Motor Mounts, but Magnaloy has a solution. The tank
mounting holes on the Pump/Motor Mount are tapped for 1/2-13
UNC bolts in blace of the standard clearance hole. The tank
mounting bolts are then inserted form inside the tank through the
tank mounting holes in the Pump/Motor Mount. To order this op-
tional mounting configuration, simply specify the WorldWide
Motor option disignator (W) as a suffix to the standard mount
part number. Example M182582BVW or S182652BVW.

44 magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 Magnaloy Hydraulic Bar Manifolds

SECTION 3
MAGNALOY HYDRAULIC BAR MANIFOLDS
AND MANIFOLDING ACCESSORIES
3

NOTE: Due to Magnaloy’s policy of continuous improvement, specificaitons are subject to change without notice.
Check with the factory or our Web Site at www.magnaloy.com for the latest information.

magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186 45
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 Hydraulic Bar Manifolds
General Information:
Standard Bar Manifold - includes specified NFPA valve pattern
mounting on top of the manifold, A & B ports per specified thread
type on the face of the manifold and pressure and tank ports per
the specified thread type on each end of the manifold. Mounting
TK
provisions are included and defined on following manifold pages.
B
PR

Options: Z - No Options - indicates no options are provided (standard manifold)

B - Bottom PR -TK ports - additional pressure and tank ports per specified thread type
located on the bottom of the manifold.
C - Relief Valve Common Cavity configurations added to the back surface of the manifold.
G - Gauge Port - addition of gauge port per specified thread type (see port size chart) to the
3 face of the manifold to allow monitoring of the pressure “PR” passage.
G4 -With Retro Design Manifolds Only - #4 SAE Gauge Port (with “S” thread code). Standard
Gauge Port is #6 SAE (with “S” thread code) or 1/4 NPT (with “P” thread code).
G6 - With Standard Design Manifolds - #6 SAE Gauge Port (with “S” thread code). Standard
Gauge Port is #4 SAE (with “S” thread code) or 1/4 NPT (with “P” thread code).
S - Relief Valve Sun Cavity configuration added to the back surface of the manifold.
H - Hard Metric Thread - When British or Metric Thread type is specified, the valve and
manifold mounting holes are also Metric Threaded.
M - Soft Metric Thread - indicates mixed metric threading. When NPT or SAE thread type is
specified, valve mounting holes are metric threaded. No code “M” indicates the valve and
manifold mounting holes are English threaded.
I - Isolation Plug - addition of an isolation plug(s) in the pressure or tank passage to provide
signal isolation for valve operation. The location of the isolation plug is specified by
indicating which station it is installed between. With the manifold positioned with the A & B
ports facing forward, the valve mounting surfaces up and numbering from left to right,
location A is between stations 1 & 2, location B is between stations 2 & 3, location C is
between stations 3 & 4, etc. Isolation plugs can be installed in the pressure or tank
passages or both. (See Note 1, next page and Reference Section, page 204)
L - L Port - addition of a drain port to the valve pattern on top of the manifold with a
connecting port outlet on the back surface on the manifold. One port per station.
O - Oversized A & B Ports - (D05 High Flow and D05H-Alt.B only) - provides A & B ports
machined oversized from the standard port size for additional flow capacity - see port
size charts.
P - Pilot Pressure (D08 only) - addition of a pilot pressure signal port to the back surface of
the manifold. One port per station.

3436 magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 In-line Bar Manifolds
INDEX:
page Standard Bar Manifolds
40 NFPA D03 Directional Valves in Parallel Circuits
42 NFPA D03 Directional Valves in Series Circuits
44 NFPA D03 Retro Design Directional Valves in Parallel Circuits
46 NFPA D03 High Flow Retro Design Directional Valves in Parallel Circuits
48 NFPA D05 Directional Valves in Parallel Circuits
50 NFPA D05 Directional Valves in Series Circuits
52 NFPA D05 High Flow Directional Valves in Parallel Circuits
54 NFPA D05E Alt.A Directional Valves in Parallel Circuits
56 NFPA D05H Alt.B Directional Valves in Parallel Circuits
58 NFPA D08 Directional Valves in Parallel Circuits
60 NFPA D08 High Flow Retro Design Directional Valves in Parallel Circuits
62 NFPA D08 Directional Valve in Series Circuits

Bar Manifold Hardware

177 Isolation Plugs for factory and field installation
177 Mounting Bracket Kits

magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186 4374
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 Inline Bar Manifold
D03 Standard Flow Bar Manifold - Parallel
Flow from P to A/B Port
L with 150 SUS Oil at 100° F
2.95" 140

Pressure Drop (PSIG)

120

100

2.75" 80

60

40

20
5 6 6.5 8 9 10
Flow (GPM)

Dimensions
No of Stations L E F
1 2.75” * 2.00” -
Features & Advantages 2 4.75” 4.00” -
* The efficient design provides excellent flow rates with minimal 3 6.75” 6.00” -
3 pressure drop. 4
5
8.75”
10.75”
8.00”
10.00”
-
-
* Standard end mount and through holes make mounting easy
and flexible. Also, (when requested) mounting bracket kit 6 12.75” 12.00” -
BK-A03 (no charge) or flange mount kit FK-03 (additional cost) 7 14.75” 14.00” 8.00”
8 16.75” 16.00” 8.00”
is available with the manifold as alternative mounting styles.
9 18.75” 18.00” 8.00”
* Available with SAE, NPTF, BSPP, BSPT or Metric Threads to
10 20.75” 20.00” 10.00”
cover a wide range of applications.
11 22.75” 22.00” 8.00” & 16.00”
* Options include relied valve cavity, bottom PR & TK ports, and
12 24.75” 24.00” 8.00” & 16.00”
gauge port to fit specific circuit requirements.
13 26.75” 26.00” 8.00” & 16.00”
14 28.75” 28.00” 10.00” & 20.00”
Shaded area - Please consult factory for delivery.
* For Single Station with B, C, S, G, or G6 Options, “L” = 3.75”

SP03P2-02-1/C
B M - A H
Options
Product Code Z - No Option
BM-Inline Bar Manifold B - Bottom PR-TK Ports
C - Relief Valve Cavity C-10-2
Material Code G - Gauge Port #4 SAE or 1/4” NPTF
A - Aluminum G6 - Gauge Port #6 SAE
S - Ductile/Steel S - Relief Valve Cavity Sun T-10A
H - Hard Metric Threading (See 2
Note 2, page 47)
M - Soft Metric Threading 3(See (SeeNote 3, Page
page1)47)
(See Notes: Page 1)

SHP
P -- SHigh
tandFlow
ard FParallel
low ParaCircuit
llel Circuit
Circuit Code Notes:
1
I - Isolation Plug - List as last option
designated (See
(See Note
Notes:1,Page
page1)47)
NFPA Pattern Code Note: For more than two combined options,
03 - D03 please consult factory.

Thread Code Design Series

P - NPTF Pipe Number of Valve Stations
S - SAE O’Ring 01 - 1 stations
B - BSPP British Parallel 02 - 2 stations
T - BSPT British Taper etc.
M - Metric - ISO 6149
(See Port Size Chart for Standard Port Sizes) Valve Spacing Code
2 - 2.00”
4 - 4.00”
(For Special Spacing requirements, please consult factory.)

3458 magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 Inline Bar Manifold
D03 Standard Flow Bar Manifold - Parallel
2.38"

Option Code A
(60.5)

.69”
C
A
(17.5)
.81”
S
Optional
(20.6)
Cavity for Relief Valve
Cartridge
(Option Code C or S)

E
.38"
2.00" (9.7)
(50.8) Counterbored
Mounting Holes for 5/16" SHCS
(See Dimension Table for Usage)
.75" Deep

10-24 or M5-.80 Thd

1.48" Valve Mounting Holes
(37.6) 4-Holes Each Station

3
.50" Deep
F
L .38" 2.19"
1.38" 2.00" (9.7) (55.6) 5/16-18 or M8-1.25
(35.0) (50.8) End Mounting Holes
2-Holes Each End
PR TK .50" Deep
B B
1.59" 2.06" 2.75"
(40.4) (52.3) (69.8)

A A

.58" .344" 1.34" .82" 5/16-18 or M8-1.25

Optional Gauge Port (14.7) (8.7) (34.0) (20.8) End Mounting Holes
(Option Code G or G6) 2-Holes Each End
2.95"
Optional (74.9) .63" Deep
Bottom PR-TK Ports
(Option Code B)

PR
TK
2.33"
(59.2)

PORT SIZE CHART

THREAD OPTIONAL
PR TK A&B
CODE GAUGE PORTS
2.37" .80"
(60.2) (20.3)

P 1/2” NPT 1/2” NPT 3/8” NPT 1/4” NPT

3.34"
(84.8)
#4 SAE
S #10 SAE #10 SAE #8 SAE
G6 - #6 SAE

B 1/2” BSPP 1/2” BSPP 3/8” BSPP -

NOTE: For End Mounting Bracket Kit (BK-A03) and Mounting Flange Kit (FK-A03)
dimensions, see Reference Section, page 203. T 1/2” BSPT 1/2” BSPT 3/8” BSPT -

M M22 M22 M18 -

magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186 4396
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 Inline Bar Manifold
03 Bar Manifold - Series
Standard Mounting Holes FEATURES AND ADVANTAGES
for 5/16" SHCS * Available with SAE, NPT, BSPP, BSPT or Metric
Threads to cover a wide range of applications.
L * Adequate clearance for 5/8” tube fittings.
* Mounting bolt spacing allows standardized
mounting pads.
B * Tank and pressure lines may be connected at
B either end.
A B
A B PR
TK
2.00" A 2.75"

2.75"

3
Flange Mounting Holes
(5/16-18 Tapped)
B (Standard)
A B
TK
A

TK A
B

PR
TK
A

PR

PR
B

Optional Bottom Mounting Bracket Kit

Optional Cavity for
Accessory Mounting Flange TK and PR Ports (Request- No Charge)
(Option Code B) BK-A03 Relief Valve Cartridge
(FK-A03) (Option Code C)

B M - A S S 0 3 S 2 - 0 1 - 0 / B
Product Code Options
BM-Inline Bar Manifold Z - No Option
B - Bottom PR-TK Ports
Material Code C - Relief Valve Cavity C-10-2
A - Aluminum G - Gauge Port #4 SAE or 1/4” NPTF
G6 - Gauge Port #6 SAE
H - Hard Metric Threading(See Note 2, page
Page47)
S - Steel 2

M - Soft Metric Threading 3(See

(SeeNote 3, Page
page1)47)
(See Notes: 1)
Circuit Code Notes:
SS - Series Circuit
Design Series
NFPA Pattern Code
03 - D03 Number of Valve Stations
02 - 2 stations
Thread Code 03 - 3 stations
P - NPTF Pipe etc.
S - SAE O’Ring
B - BSPP British Parallel Valve Spacing Code
T - BSPT British Taper 2 - 2.00”
M - Metric ISO 6149
(See Port Size Chart for Standard Port Sizes)

3570 magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 Inline Bar Manifold
D03 Bar Manifold - Series
.94"
(23.9)

1.40"
Optional Cavity for Relief (35.6)
Valve Cartridge
(Option Code C)
Note:
Selected Cartridge for this
Cavity must be “PR” in side, Gauge Port
“T” out nose. .78" (Option Code “G” or “G6”)
(19.8)
2.38"
(60.5)
Pressure Relief Valve Cartridge
5/16-18 or M8-1.25 Thd.
RV-C10-2R-_ _ or Eq.
(See page R-1 for Cross Reference) End Mounting Holes
2.75" 4-Holes Each End .345"
(69.8) Two Counterbored .63" Deep (8.8)
1.35" Mounting Holes for
5/16" Socket Head Cap Screw 2.06" .28"
.63" (34.3) (52.3) (7.1)
(16.0) .75" Deep

1.38"

PR
PR

2.13" (35.0)
(54.1) 2.75" 2.19"
(69.8) (55.6)

3
TK

TK
E .38"
(9.6) 10-24 or M5-.80 Thd.
Valve Mounting Holes
4-Holes Each Station
.50" Deep

B B B B
2.15"
A A A A (54.6)

NOTE: For End Mounting Bracket Kit (BK-A03)

and Mounting Flange Kit (FK-A03)
.65"
dimensions, see Reference Section,
2.00" 1.38" (16.5)

page 203.
(50.8) (35.0)
Optional
Bottom PR and TK Ports

NO. OF STATIONS 2 3 4
(Option Code B)
TK

LENGTH (L) 4.75” 6.75” 8.75”

E 4.00” 6.00” 8.00”

2.13"
(54.1)

Additional stations available, consult factory. PR

PORT SIZE CHART

1.41" .63"
(35.8) (16.0)
THREAD OPTIONAL
2.38"
PR TK A&B
CODE GAUGE PORTS
(60.5)

P 1/2” NPT 1/2” NPT 3/8” NPT 1/4” NPT

#4 SAE
S #8 SAE #8 SAE #8 SAE
G6 - #6 SAE

B 1/2” BSPP 1/2” BSPP 3/8” BSPP -

T 1/2” BSPT 1/2” BSPT 3/8” BSPT -

M M18 M18 M18 -

magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186 5318
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 Inline Bar Manifold
D03 Retro Design Bar Manifold - Parallel
Standard Mounting Holes
for 1/4"-20 or M6 SHCS

DIMENSIONS (2.13” VALVE SPACING)

L
NO. OF STATIONS C L E F

B 11
-- 2.13” N.A. --
12 -- 3.00” N.A. --
2 2.13” 4.25” 2.13” --
B

A GA
3 2.13” 6.38” 4.25” --
B
TK
4 2.13” 8.50” 6.38” --
Gauge A B
PR
5 2.13” 10.63” 8.50” 4.25”
Port
C A 3.00"

A 6 2.13” 12.75” 10.63” 4.25”

7 2.13” 14.88” 12.75” 4.25”X 2
8 2.13” 17.00” 14.88” 4.25”X 2
B
3.00"
9 2.13” 19.38” 17.00” 6.38”X 2
A B
PR
A

10 2.13” 21.25” 19.38” 6.38”X 2

PR

TK 11 2.13” 23.38” 21.25” 6.38”X 2

12 2.13” 25.50” 23.38” 6.38”X 3
3
TK

13 2.13” 27.63” 25.50” 6.38”X 2

PR
TK

Optional Bottom Mounting Bracket Kit

14 2.13” 29.75” 27.63” 6.38”X 3

NOTE: 1 - Single Station - No Gauge Port

TK and PR Ports BKR-A03

2 - Single Station with C or S Option, includes Gauge Port

(Option Code B) (Included)
Optional Cavity for

FEATURES AND ADVANTAGES DIMENSIONS (4.00” VALVE SPACING)

Relief Valve Cartridge
(Option Code C or S)

* Available with SAE, NPT, BSPP, BSPT or Metric Threads to cover a wide range NO. OF STATIONS C L E F
of applications. 2 4.00” 6.13” 4.00”
* 2 1/8” or 4” valve center options allow the manifold to be sized for specific
3 4.00” 10.13” 8.00”
D03 valve types.
* Adequate clearance for 5/8” tube fittings. 4 4.00” 14.13” 12.00” 8.00”
* Mounting bolt spacing allows standardized mounting pads. 5 4.00” 18.13” 16.00” 8.00”
* Tank and pressure lines may be connected at either end. 6 4.00” 22.13” 20.00” 8.00” X 2
* Standard Gauge Port is 1/4” NPT with “P” Code and #6 SAE with “S” Code
(#4 SEA available with G4 Option.) 7 4.00” 26.13” 24.00” 8.00” X 2

B M R- A S P 0 3 S 2 - 0 1 - 1 / B
Product Code Options
BMR-Inline Bar Manifold Z - No Option
Retro Design B - Bottom PR-TK Ports
C - Relief Valve Cavity C-10-2
Material Code G4 - Gauge Port #4 SAE
A - Aluminum S - Relief Valve Cavity Sun T-10A
S - Steel M - Soft Metric Threading (See
3
Note
(See 3, page
Notes: Page1)47)
Circuit Code I - Isolation Plug 1 - Consult Factory
SP - Standard Flow Parallel Circuit List as last option designated
(See Note 1,Page
(See Notes: page1) 47)
NFPA Pattern Code
03 - D03 Design Series
Thread Code Number of Valve Stations
P - NPTF Pipe 02 - 2 stations
S - SAE O’Ring 03 - 3 stations
B - BSPP British Parallel etc.
T - BSPT British Taper
M - Metric ISO 6149 Valve Spacing Code
(See Port Size Chart for Standard Port Sizes) 2 - 2.13”
4 - 4.00”

3592 magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 Inline Bar Manifold
D03 Retro Design Bar Manifold - Parallel

Optional
Cavity for Releif Valve Cartridge
(Option Code "C") 2.46" 2.46"
(62.5) (62.5)

.83" 1.13"
(21.1) (28.7)

Counter-Bored
Mounting Holes for
1/4"-20 or M6 SHCS
.50" C-Bore Depth
(Two or More Stations)
Optional
3.00" E Cavity for Releif Valve Cartridge
(76.2) (Option Code "S")
1.50" F 1.85" .31"
(38.1) (47.0) (7.9)
.80"
(20.3) 1.50"
(38.1) 1.88"
2.69" 2.20"
TK

TK
3.00" (47.7) 2.38"
(68.3) (55.9) (76.2) (60.5)

PR
PR

3
1.47"
C (37.3) Valve Mounting Holes
Manifold Mounting Holes
2-Holes Each End 4-Holes Each Station
.44" Deep
L .63" Deep

Gauge Port B B B B
(See Port Size Chart) GA
2.38"
1.50" (60.5)
(38.1) A A A A

2.13" .63"
C 1.07" (16.0)
(54.1) (27.2)

PR
2.29"
(58.2)
TK

Optional 1.42" .63"

(36.1) (16.0)
Bottom PR & TK Ports 2.23"
(Option Code "B") (56.6)

PORT SIZE CHART

THREAD OPTIONAL MOUNTING HOLES
PR TK A&B
CODE GAUGE PORTS VALVE MANIFOLD

P 1/2” NPT 1/2” NPT 3/8” NPT 1/4” NPT 10 - 24 UNC 5/16 - 18 UNC

#4 SAE
S #10 SAE #10 SAE #8 SAE 10 - 24 UNC 5/16 - 18 UNC
G6 - #6 SAE

B 1/2” BSPP 1/2” BSPP 3/8” BSPP - M5 - .8 M8 - 1.25

T 1/2” BSPT 1/2” BSPT 3/8” BSPT - M5 - .8 M8 - 1.25 NOTE: For End Mounting Bracket Kit (BKR-A03)
dimensions, see Reference Section, page 203.
M M22 M22 M18 - M5 - .8 M8 - 1.25

magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186 5430
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 Inline Bar Manifold
D03 High Flow Retro Design Bar Manifold - Parallel

Dimensions (2.13” Valve Spacing)

4.00" L
No. of Stations C L E F
B 11 -- 3.13” 2.38” -
4.00" B 12 -- 4.00” 3.50” -
2 2.13” 5.25” 4.50” -
3 2.13” 7.38” 6.63” -
B T
4 2.13” 9.50” 8.75” -
A G
A
A P 5 2.13” 11.63” 10.88” 6.50”
6 2.13” 13.75” 13.00” 6.50”
7 2.13” 15.88” 15.13” 6.50”
A
8 2.13” 18.00” 17.25” 8.63”
9 2.13” 20.38” 19.38” 8.63”
Features & Advantages 10 2.13” 22.25” 21.50” 10.75”
+ The higher flow design provides maximum flow rates with 11 2.13” 24.38” 23.63” 8.63” & 17.13”
3 minimal pressure drops. 12 2.13” 26.50” 25.75” 8.63” & 17.13”
+ 2 1/8” or 4” valve center options allow the manifold to Note: 1 - Single Station - No Gauge Port
be sized for specific D03 valve types. 2 - Single Station with C or S Option, includes Gauge Port.
+ Standard end mount and through holes make mounting
easy and flexible. Also, a mounting bracket kit BKR-AH03 Dimensions (4.00” Valve Spacing)
is supplied with the manifold as an alternative mounting No. of Stations C L E F
style. 2 4.00” 7.13” 6.38” -
+ Available with SAE, NPT, BSPP, BSPT or Metric Threads 3 4.00” 11.13” 10.38” -
to cover a wide range of applications. 4 4.00” 15.13” 14.38” 7.18”
+ Options include relief valve cavity, bottom PR & TK ports,
5 4.00” 19.13” 18.38” 7.18”
and gauge ports to fit specific circuit requirements.
6 4.00” 23.13” 22.38” 11.18”
7 4.00” 27.13” 26.38” 11.18”
8 4.00” 31.13” 30.38” 11.18” & 23.18”

B M R- S H P 0 3 S 2 - 0 2 - 1 / B
Product Code Options
BMR-Inline Bar Manifold Z - No Option
Retro Design B - Bottom PR-TK Ports (2 or more Stations)
C - Relief Valve Cavity C-16-2
Material Code G4 - Gauge Port #4 SAE
A - Aluminum S - Relief Valve Cavity Sun T-3A
S - Ductile/Steel M - Soft Metric Threading (See3
Note
(See 3, page
Notes: 47)
Page 1)
I - Isolation Plug 1 - List as last option
designated (See Note 1, page 47)
Circuit Code
HP- High Flow Parallel Circuit
(See Notes: Page 1)

NFPA Pattern Code Design Series

03 - D03
Number of Valve Stations
Thread Code 01 - 1 station
P - NPTF Pipe 02 - 2 stations
S - SAE O’Ring etc.
B - BSPP British Parallel
T - BSPT British Taper Valve Spacing Code
M - Metric ISO 6149 2 - 2.13”
(See Port Chart for Standard Port Sizes) 4 - 4.00”

4514 magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 Inline Bar Manifold
D03 High Flow Retro Design Bar Manifold - Parallel
*2.38" for Single Station *2.50" *2.50"
(63.5) (63.5)

C16-2 T3A Sun Cavity

Common Cavity ("S" Option)
("C" Option)

E Each End Manifold Mounting Holes

(See Port 2-Holes Each End
F 0.38" Size Chart)
(9.6) .44" Deep
Counter - Bored
Mounting Holes
for 5/16" or M8 S.H.C.S.
.50" C-Bore Depth
4.00" 3.69"
(101.6) T 1.19" (93.7)
(30.2) 3.00"
2.02" 2.44" (76.2)
(51.3) (62.0)
Valve Mounting Holes

3
4-Holes Each Station P
.63" Deep
1.96"
C (49.8) 0.31"
2.00" (7.9)
L
(50.8)
4.00"
Gauge Port (101.6)
(See Port Size Chart)
B B B Each End
(See Port Size Chart)
GA 3.13"
See Port (79.5)
Size Chart 2.00"
A A A 0.88" (50.8)
(22.4)

2.63" C 1.56"
(66.8) (39.6)
4.00"
(101.6)
Bottom P & T 2.62" 1.44"
"B" Option (66.5) (36.6)

P
3.00"
T (76.2)

Port Size Chart

Thread Gauge Mounting Holes
Code PR TK A&B Ports Valve Manifold
P 3/4” NPT 1” NPT 3/4” NPT 1/4” NPT 10-24 UNC 5/16-18 UNC
G4 - #4 SAE
S #12 SAE #16 SAE #12 SAE 10-24 UNC 5/16-18 UNC
#6 SAE
B 3/4” BSPP 1” BSPP 3/4” BSPP - M5x.8 M8x1.25

Note: For Mounting Bracket Kit (BKR-AH03) T 3/4” BSPT 1” BSPT 3/4” BSPT - M5x.8 M8x1.25
dimensions, see Reference Section, page 203.
M M27x2 M33x2 M27x2 - M5x.8 M8x1.25

magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186 5452
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 Inline Bar Manifold
D05 Standard Bar Manifold - Parallel
Flow from P to A/B Port
with 150 SUS Oil at 100°F
3.50" 60
L

Pressure Drop (PSIG)

50

40

30

3.00" 20

10

0
5.5 6.5 7.5 9 9.5 11 12 16 18

Dimensions (3.25” Valve Spacing)

Flow (GPM)

No. of Stations C L E F
1 -- 3.25” 2.75” -
Optional

2 3.25” 6.50” 5.50” -

Gauge Port
(Option Code G or G6)
3 3.25” 9.75” 8.75” -
4 3.25” 13.50” 12.00” -
Features & Advantages
3 + The efficient design provides flow rates with minimal pressure
5 3.25” 16.25” 15.25” 8.50”
6 3.25” 19.50” 18.50” 8.50”
drops. 7 3.25” 22.75” 21.75” 8.50”
+ 3 1/4” or 5” valve center options allow the manifold to be 8 3.25” 26.00” 25.00” 8.50”
sized for specific D05 valve types. Note: For Single Station with C, S, G, G6 or B Option, “L” = 4.25”
+ Standard end mount and through holes make mounting easy
and flexible. Also, (when requested) mounting bracket kit Dimensions (5.00” Valve Spacing)
BK-A05 (no charge) or flange mounting kit FK-A05 (additional No. of Stations C L E F
cost) are available as alternative mounting styles. 2 5.00” 8.25” 7.25” -
+ Available with SAE, NPT, BSPP, BSPT or Metric Threads to cover 3 5.00” 13.25” 12.25” -
a wide range of applications. 4 5.00” 18.25” 17.25” 8.50”
+ Options include relief valve cavity, bottom PR & TK ports, and 5 5.00” 23.25” 22.25” 8.50”
gauge ports to fit specific circuit requirements. 6 5.00” 28.25” 27.25” 13.50”
7 5.00” 33.25” 32.25” 13.50”

B M - S S P 0 5 P 3 - 0 1 - 1 / G
Options
Product Code Z - No Option
BM -Inline Bar Manifold B - Bottom PR-TK Ports
C - Relief Valve Cavity C-10-2
Material Code G - Gauge Port #4 SAE or 1/4” NPTF
A - Aluminum G6 - Gauge Port #6 SAE
S - Ductile/Steel S - Relief Valve Cavity Sun T-3A
H - Hard Metric Threading (See 2
Note 2, page 47)
M - Soft Metric Threading 3(See (SeeNote 3, Page
page1)47)
(See Notes: Page 1)
Circuit Code Notes:
SP - Standard Flow Parallel Circuit 1
I - Isolation Plug - List as last option
designated (See
(See Note
Notes:1,Page
page 1)47)
NFPA Pattern Code Note: For more than two combined options,
05 - D05 Please Consult Factory.

Thread Code Design Series

P - NPTF Pipe Number of Valve Stations
S - SAE O’Ring 01 - 1 station
B - BSPP British Parallel 02 - 2 stations
T - BSPT British Taper etc.
M - Metric - ISO 6149 Valve Spacing Code
(See Port Size Chart for Standard Port Sizes.)
3 - 3.25”
5 - 5.00”

4536 magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 Inline Bar Manifold
D05 Standard Bar Manifold - Parallel
3.50"
(88.9)

Optional
.75" Cavity for Relief Valve Cartridge
(19.0) (Option Code C or S)

1/4-20 or M6 -1.00 Thd C .72"

Valve Mounting Holes (18.3)
4-Holes Each Station
.50" Deep Counterbored
Mounting Holes for 5/16" SHCS
3.50" (See Dimension Table for Usage)
2.38" (88.9) .50" Deep
1.75"
(60.4) (44.4)

.50"
F (12.7)
3.50"
E (88.9)
L 2.62"

3
(66..5)
1.63" .41" Deep
C .93"
2-Holes Each End
(41.4) (23.6)

PR TK
B B
2.12" 3.00"
2.40" (53.8) .46" (76.2)
(61.0) 1.50" (11.7) 1.50"
(38.1) (38.1)
A A

Optional 3.50"
.65" .35" 2.75" 3/8-16 or M10- 1.5
Gauge Port (88.9)
(16.5) (8.9) (69.8) End Mounting Holes
(Option Code G or G6) 4-Holes Each End
.50" Deep
PR 2-Holes Each End

2.57"
TK (65.3)

1.91" .88"
(48.5) (22.3)
3.50"
(88.9)
Optional Bottom
PR-TK Ports
(Option Code B)

Port Size Chart

Thread Code Gauge Ports
PR TK A&B
P 3/4” NPT 3/4” NPT 1/2” NPT 1/4” NPT
G4 - #4 SAE
S #12 SAE #12 SAE #8 SAE
#6 SAE
B 3/4” BSPP 3/4” BSPP 1/2” BSPP -
Note: For Mounting Bracket Kit (BK-A05)
and Mounting Flange Kit (FK-A05) T 3/4” BSPT 3/4” BSPT 1/2” BSPT -
dimensions, see Reference Section, page 203.
M M27 M27 M18 -

magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186 5474
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 Inline Bar Manifold
D05 Bar Manifold - Series
Features & Advantages
+ Available with SAE, NPT, BSPP, BSPT or
Metric Threads to cover a wide range of
applications.
L Standard Mounting

+ Adequate clearance for 3/4” tube fittings.

Holes for 5/16" SHCS

+ Mounting bolt spacing allows standardized

B

mounting pads.
4 Plugged
B
A
3
B
A
2
B
A PR
1 3.00" * 3.50" with
A "C" or "S" Option
A

3.50"

3
B

A
B
A

A
B

PR
A

Flange Mounting Holes

(Non "C" or "S" Only)

Mounting Bracket Kit

Accessory Mounting Flange (Request-No Charge)
(Non "C" or "S" Only) (BK-A05)
(FK-A05)

B M - A S S 0 5 P 3 - 0 2 - 1 / Z
Product Code Options
BM - Inline Bar Manifold Z - No Option
B - Bottom PR-TK Ports
Material Code C - Relief Valve Cavity C-10-2
A - Aluminum G - Gauge Port - #4 SAE or 1/4” NPTF
S - Ductile/Steel G6 - Gauge Port - #6 SAE
S - Relief Valve Cavity Sun T3A
Circuit Code M - Soft Metric Threading 3(See
(SeeNote 3, Page
Notes: page1)47)
SS - Series Circuit
Design Series
NFPA Pattern Code
05 - D05 Number of Valve Stations
02 - 2 stations
Thread Code 03 - 3 stations
P - NPTF Pipe etc.
S - SAE O’Ring
B - BSPP British Parallel Valve Spacing Code
T - BSPT British Taper 3 - 3.25”
M - Metric ISO 6149 5 - 5.00”
(See Port Size Chart for Standard Port Sizes.)

4558 magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 Inline Bar Manifold
D05 Bar Manifold - Series

1 - 3.50" with Bottom 4 - without

"C" or "S" Option "PR" Plugged "C" or "S" Option
(Do Not Relocate) 4
3.00" 1/4-20 or M6 -1.0 Thd. 2.58"
Valve Mounting Holes 2-Holes Each End (65.5)
(76.2) .41" Deep
Bottom 4 - Each Station .46"
.88" 1.50" .50" .41"
"TK" .50" Deep (11.7)
(22.3) (38.1) (12.7) (10.4)

1.73"
(43.9)
TK

2.57"
(65.4) 3.50" 3.16"
(88.9) (80.3)
1.12"

PR
(28.4)

2
C 2.84" 2-Holes Each End
Plugged (72.1) .50" Deep
(Do Not Relocate) 3/8-16 or M10-1.5 Thd
E 2 - 3.28" with
"C" or "S" Option End Mounting Holes
4-Holes each End
Mounting holes
L .60" Without "C" or "S" Option
for 5/16" SHCS 1.01" (15.2) 2-Holes each End

3
.50" Deep (25.6) With "C" or "S" Option

B B B B 1.50"
(38.1) 2.35"
(59.7)

A A A A

3 Gauge Port
A 1.63" (Option Code "G" or "G6")
(41.4)
3 - 2.38" with
"C" or "S" Option

Without “C” or “S” Option With “C” or “S” Option

Number A/C E L Number A/C E L
of Valve Spacing Valve Spacing Valve Spacing of Valve Spacing Valve Spacing Valve Spacing
Stations 3.25” 5.00” 3.25” 5.00” 3.25” 5.00” Stations 3.25” 5.00” 3.25” 5.00” 3.25” 5.00”
2 3.25” 5.00” 5.50” 7.25” 6.50” 8.25” 2 3.25” 5.00” 6.50” 8.25” 7.50” 9.25”
3 3.25” 5.00” 8.75” 12.25” 9.75” 13.25” 3 3.25” 5.00” 9.75” 13.25” 10.75” 14.25”
4 3.25” 5.00” 12.00” 17.25” 13.00” 18.25” 4 3.25” 5.00” 13.00” 18.25” 14.00” 19.25”
Additional stations available, consult factory.

Port Size Chart

Optional
Thread Code
PR TK A&B Gauge Ports
P 3/4” NPT 3/4” NPT 1/2” NPT 1/4” NPT
#4 SAE
S #12 SAE #12 SAE #8 SAE
G6 - #6 SAE
B 3/4” BSPP 3/4” BSPP 1/2” BSPP -
T 3/4” BSPT 3/4” BSPT 1/2” BSPT -
Note: For Mounting Bracket Kit (BK-A05) and Mounting Flange Kit
M M27 M27 M18 - (FK-A05) dimensions, see Reference Section, page 203.

magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186 5496
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 Inline Bar Manifold
D05 High Flow Bar Manifold - Parallel
Flow from P to A/B Port
with 150 SUS Oil at 100°F
5.25" L 60

Pressure Drop (PSIG)

50

40

30

4.12" 20

10

0
5.5 9 12 16 19 20

Dimensions (3.25” Valve Spacing)

Flow (GPM)

No. of Stations C L* E F
1 -- 3.75” 2.45” -
2 3.25” 6.50” 5.70” -
3 3.25” 9.75” 8.95” -
Features & Advantages 4 3.25” 13.00” 12.20” 6.50”
+ The high flow design provides flow rates with minimal 5 3.25” 16.25” 15.45” 6.50”
3 pressure drops. 6 3.25” 19.50” 18.70” 6.50” & 13.00”
+ 3 1/4” or 5” valve center options allow the manifold to 7 3.25” 22.75” 21.95” 6.50” & 13.00”
be sized for specific D05 valve types. * Note: For Single Station with C, S, G, G6 or B Option, “L” = 4.75”
+ Standard end mount and through holes make mounting
Dimensions (5.00” Valve Spacing)
easy and flexible. Also, (when requested) mounting
bracket kit BK-A05 (no charge) is supplied as alternative No. of Stations C L E F
end mounting style. 2 5.00” 8.25” 7.45” -
+ Available with SAE, NPT, BSPP, BSPT or Metric Threads 3 5.00” 13.25” 12.45” -
to cover a wide range of applications. 4 5.00” 18.25” 17.45” 10.00”
+ Options include relief valve cavity, bottom PR & TK ports, 5 5.00” 23.25” 22.45” 10.00”
and gauge port to fit specific circuit requirements. 6 5.00” 28.25” 27.45” 10.00” & 20.00”
7 5.00” 33.25” 32.45” 10.00” & 20.00”

B M - S H P 0 5 P 3 - 0 1 - 1 / G
Product Code Options
BM - Inline Bar Manifold Z - No Option
B - Bottom PR-TK Ports
Material Code C - Relief Valve Cavity C-10-2
A - Aluminum G - Gauge Port #4 SAE or 1/4” NPTF
S - Ductile/Steel G6 - Gauge Port #6 SAE
L - L Port
Circuit Code O - Oversized A and B Ports
HP - High Flow Parallel Circuit S - Relief Valve Cavity Sun T-3A
H - Hard Metric Threading(See 2
Note 2, page 47)
M - Soft Metric Threading (See (SeeNote 3, Page
page 1)
47)
(See Notes: Page 1)
3
NFPA Pattern Code Notes:
1
05 - D05 I - Isolation Plug - List as last option
(See Notes:
designated (See Note 1,Page
page 1) 47)
Note: For more than two combined options,
Thread Code please Consult Factory.
P - NPTF Pipe
S - SAE O’Ring Design Series
B - BSPP British Parallel
T - BSPT British Taper Number of Valve Stations
M - Metric ISO 6149 01 - 1 station
(See Port Size Chart for Standard Port Sizes) 02 - 2 stations
etc.
Valve Spacing Code
3 - 3.25”
5 - 5.00”

4670 magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 Inline Bar Manifold
D05 High Flow Bar Manifold - Parallel
3.25"
(82.6)

1.01"
(25.7)

3.54"
(89.9) Optional Cavity for
Relief Valve Cartridge
(Option Code C or S)

Optional
C .75" L Port Out
(19.1) (One per Station)
E .40"
1/4-20 or M6 -1.0 Thd. (10.2) (Option Code L)
Valve Mounting Holes C .73"
4-Holes Each Station (18.5)
.56" Deep
1.73"
Optional L Port
2.35" (43.9) (Option Code L)
(59.7)
1.94"
(49.3)
Counterbored
Mounting Holes for 5/16" SHCS
(See Dimension Table for Usage)
.75" Deep

L
F 3.38"
(85.8) 3
1.13"
C 1.63" (27.8)
(41.4)

PR TK
B B
4.12"
3.20" (104.6)
(81.3) 2.06"
2.06"
(52.3) .92" (52.3)
A A (23.4)

1.26" 3/8-16 or M10 -1.5 Thd.

.54" (32.0) End Mounting Bracket
Optional Gauge Port 3.25"
(82.6) (13.7) 4.01" 2-Holes Each End
(Option Code G or G6) (101.9)
3.25" .56" Deep
5.25"
(82.6) (133.4)
PR Optional
Bottom PR-TK Port
(Option Code B)

3.45"
(87.6) TK
1.15"
(29.2)

1.75"

Port Size Chart

(44.4)

Thread A&B L Optional

Code PR TK (Oversize Option)
A&B Port Gauge Ports
Note: For Mounting Bracket Kit (BK-A05) P 1” NPT 1 1/4” NPT 3/4” NPT 1” NPT 1/4” NPT 1/4” NPT
dimensions, see Reference Section,
page 203.
#16 SAE #4 SAE #4 SAE
S #16 SAE #20 SAE #12 SAE
G6 - #6 SAE
B 1” BSPP 1 1/4” BSPP 3/4” BSPP 1” BSPP 1/4” BSPP -
T 1” BSPT 1 1/4” BSPT 3/4” BSPT 1” BSPT 1/4” BSPT -
M M33 M42 M27 M33 M12 -

magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186 6418
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 Inline Bar Manifold
D05 E Alt. A Bar Manifold - Parallel

L
5.25"

4.12"

Dimensions (3.25” Valve Spacing)

No. of Stations C L* E F
1 -- 3.75” 2.45” -
2 3.25” 6.50” 5.70” -
3 3.25” 9.75” 8.95” -
4 3.25” 13.00” 12.20” 6.50”
Features & Advantages 5 3.25” 16.25” 15.45” 6.50”
+ The high flow design provides flow rates with minimal
3
6 3.25” 19.50” 18.70” 6.50” & 13.00”
pressure drops. 7 3.25” 22.75” 21.95” 6.50” & 13.00”
+ 3 1/4” or 5” valve center options allow the manifold to
* Note: For Single Station with C, S, G, G6 or B Option, “L” = 4.75”
be sized for specific D05 valve types.
+ Standard end mount and through holes make mounting Dimensions (5.00” Valve Spacing)
easy and flexible. Also, (when requested) mounting
bracket kit BK-A05 (no charge) is supplied as alternative No. of Stations C L E F
end mounting style. 2 5.00” 8.25” 7.45” -
+ Available with SAE, NPT, BSPP, BSPT or Metric Threads 3 5.00” 13.25” 12.45” -
to cover a wide range of applications. 4 5.00” 18.25” 17.45” 10.00”
+ Options include relief valve cavity, bottom PR & TK ports, 5 5.00” 23.25” 22.45” 10.00”
and gauge port to fit specific circuit requirements. 6 5.00” 28.25” 27.45” 10.00” & 20.00”
7 5.00” 33.25” 32.45” 10.00” & 20.00”

B M - S H P 5 E P 3 - 0 1 - 1 / G
Product Code Options
BM - Inline Bar Manifold Z - No Option
B - Bottom PR-TK Ports
Material Code C - Relief Valve Cavity C-10-2
A - Aluminum G - Gauge Port #4 SAE or 1/4 NPTF
S - Ductile/Steel G6 - Gauge Port #6 SAE
S - Relief Valve Cavity Sun T-3A
Circuit Code H - Hard Metric Threading(See 2 Note 2, page
Page 47)
M - Soft Metric Threading (See (SeeNote 3, page 47)
(See Notes: 1)
3
HP - High Flow Parallel Circuit Notes: Page 1)
I - Isolation Plug 1 - List as last option
NFPA Pattern Code designated (See
(See Note
Notes:1,Page
page1)47)
5E - D05E Alt. A Note: For more than two combined options,
please Consult Factory.
Thread Code Design Series
P - NPTF Pipe
S - SAE O’Ring
B - BSPP British Parallel Number of Valve Stations
T - BSPT British Taper 01 - 1 station
Valve Spacing Code 02 - 2 stations
M - Metric ISO 6149 3 - 3.25”
(See Port Size Chart for Standard Port Sizes) etc.
5 - 5.00”

4692 magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 Inline Bar Manifold
D05 E Alt. A Bar Manifold - Parallel
1.01" C 1.17"
(25.7) (29.7)

3.54"
(89.9) Optional Cavity for
Relief Valve Cartridge
(Option Code C or S)
X Port
3.25" (One Per Station)
(82.6)
E .40"
1/4-20 or M6 -1.0 Thd. (10.2)
C .73"
Valve Mounting Holes (18.5)
4-Holes Each Station
.56" Deep 2.35"
(59.7)
1.94"
(49.3)
Counterbored
Mounting Holes for 5/16" SHCS
(See Dimension Table for Usage)
F .75" Deep
3.38"

3
Y Port L
(One per Station) 1.98" (85.8)
C (50.3) 1.13"
C .98" (28.7)
(24.9)

TK
2.06" B PR
B
(52.3) 4.12"
.54" (104.6)
(13.7) 2.06"
(52.2)
A A

Optional 1.63" 1.26"

Gauge Port C (32.0)
3.25" (41.4)
(Option Code G or G6) 4.01"
(82.6) (101.9)
PR 5.25"
(133.4)

3/8-16or M10 -1.5 Thd.

3.45" End Mounting Bracket
(87.6) TK 2-Holes Each End
.56" Deep
1.15"
(29.2)

1.75"
Optional (44.4)
Bottom PR-TK Ports
3.25"
(82.6)

Note: For Mounting Bracket Kit (BK-A05)

Port Size Chart dimensions, see Reference Section, page 203.
Thread Optional
Code PR TK A&B Gauge Ports X&Y
P 1” NPT 1 1/4” NPT 3/4” NPT 1/4” NPT 1/4” NPT
#4 SAE
S #16 SAE #20 SAE #12 SAE #4 SAE
G6 - #6 SAE
B 1” BSPP 1 1/4” BSPP 3/4” BSPP - 1/4” BSPP
T 1” BSPT 1 1/4” BSPT 3/4” BSPT - 1/4” BSPT
M M33 M42 M27 - M12

magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186 6530
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 Inline Bar Manifold
D05 H Alt. B Bar Manifold - Parallel

L
5.25"

4.12"

Dimensions (3.25” Valve Spacing)

No. of Stations C L* E F
1 -- 3.75” 2.45” -
2 3.25” 6.50” 5.70” -
3 3.25” 9.75” 8.95” -
4 3.25” 13.00” 12.20” 6.50”
5 3.25” 16.25” 15.45” 6.50”
Features & Advantages 6 3.25” 19.50” 18.70” 6.50” & 13.00”
+ The high flow design provides flow rates with minimal 7 3.25” 22.75” 21.95” 6.50” & 13.00”
3 pressure drops.
* Note: For Single Station with C, S, G, G6 or B Option, “L” = 4.75”
+ 3 1/4” or 5” valve center options allow the manifold to
be sized for specific D05 valve types. Dimensions (5.00” Valve Spacing)
+ Standard end mount and through holes make mounting
No. of Stations C L E F
easy and flexible. Also, (when requested) mounting
bracket kit BK-A05 (no charge) is supplied as alternative 2 5.00” 8.25” 7.45” -
end mounting style. 3 5.00” 13.25” 12.45” -
+ Available with SAE, NPT, BSPP, BSPT or Metric Threads 4 5.00” 18.25” 17.45” 10.00”
to cover a wide range of applications. 5 5.00” 23.25” 22.45” 10.00”
+ Options include relief valve cavity, bottom PR & TK ports, 6 5.00” 28.25” 27.45” 10.00” & 20.00”
and gauge port to fit specific circuit requirements. 7 5.00” 33.25” 32.45” 10.00” & 20.00”

B M - S H P 5 H P 3 - 0 1 - 1 / G
Product Code Options
BM - Inline Bar Manifold Z - No Option
B - Bottom PR-TK Ports
C - Relief Valve Cavity C-10-2
Material Code G - Gauge Port #4 SAE or 1/4 NPTF
A - Aluminum G6 - Gauge Port #6 SAE
S - Ductile/Steel O - Oversized A and B Ports
S - Relief Valve Cavity Sun T-3A
Circuit Code H - Hard Metric Threading (See 2 Note 2, page 47)
M - Soft Metric Threading 3(See (SeeNote 3, Page
page1)47)
(See Notes: Page 1)
HP - High Flow Parallel Circuit Notes:
I - Isolation Plug 1 - List as last option
NFPA Pattern Code designated (See
(See Note
Notes:1,Page
page1)47)
5H - D05H Alt. B Note: For more than two combined options,
Consult Factory.
Thread Code
P - NPTF Pipe Design Series
S - SAE O’Ring
B - BSPP British Parallel Number of Valve Stations
T - BSPT British Taper 01 - 1 station
M - Metric ISO 6149 Valve Spacing Code 02 - 2 stations
(See Port Size Chart for Standard Port Sizes) 3 - 3.25” etc.
5 - 5.00”

5614 magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 Inline Bar Manifold
D05 H Alt. B Bar Manifold - Parallel
C 2.43"
(61.7)
1.01"
(25.7)
3.54"
(89.9)
Optional Cavity for
Relief Valve Cartridge
(Option Code C or S)

Y Port 3.25"
(One Per Station) (82.6)
.40"
E (10.2) .73"
C
(18.5)

2.35"
(59.7)
1.94"
(49.3)
Two Counterbored
Mounting Holes for 5/16" SHCS
(See Dimension Table for Usage)
.75" Deep

3
3.38"
F (85.8)
1/4-20 or M6 -1.00 Thd. L X Port 1.13"
Valve Mounting Holes C 1.63" (One per Station) (28.7)
4-Holes Each Station (41.4)
.56" Deep
TK
2.06" B PR
B
(52.3) 4.12"
.54" (104.6)
(13.7) 2.06"
(52.3)
A A

Optional C .79" 1.26"

Gauge Port (20.1) (32.0)
(Option Code G or G6) 3.25"
(82.6) 4.01"
(101.9)

Optional PR 5.25"
Bottom PR-TK Ports (133.4)
(Option Code B)

3.45" 3/8-16 or M10- 1.50 Thd.

(87.6) TK End Mounting Holes
1.15" 2-Holes Each End
(29.2) .56" Deep

1.75"
Note: For Mounting Bracket Kit (BK-A05)
(44.4)
3.25" dimensions, see Reference Section, page 203.
(82.6)

Port Size Chart

Thread A&B Optional
Code PR TK A&B (Oversize Option) Gauge Ports X&Y
P 1” NPT 1 1/4” NPT 3/4” NPT 1” NPT 1/4” NPT 1/4” NPT
#4 SAE
S #16 SAE #20 SAE #12 SAE #16 SAE #4 SAE
G6 - #6 SAE
B 1” BSPP 1 1/4” BSPP 3/4” BSPP 1” BSPP - 1/4” BSPP
T 1” BSPT 1 1/4” BSPT 3/4” BSPT 1” BSPT - 1/4” BSPT
M M33 M42 M27 M33 - M12

magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186 6552
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 Inline Bar Manifold
D08 Bar Manifold - Parallel

Features & Advantages

+ Available with SAE, NPT, BSPP, BSPT or
Metric Threads to cover a wide range of
L

applications.
B

+ Large pressure and tank passage for

PD
B
maximum flow capacity.
+ Common pilot drain connection.
A

+ Standard end mount and through holes.

B
A
TK Mounting Bracket kit BK-A08 is supplied (no
charge) as an alternate end mounting style.
B
A
+ Options include relief valve cavities, bottom
4.50"
PR

PR & TK ports, and gauge port and PR & TK

PD
A
C isolation.
6.00"

Standard Mounting Bracket Kit Optional Pilot Pressure Ports

3
B
A B
PR A
PR

PR
TK

TK TK

Optional Bottom Mounting Bracket Kit Optional Feature

PR and TK Ports (Request-No Charge) Pilot Pressure Ports
(Option Code B) (BK-A08) (Option Code P)

B M - A S P 0 8 P 5 - 0 2 - 0 / B
Product Code Options
BM-Inline Bar Manifold Z - No Option
B - Bottom PR-TK Ports
Material Code C - Relief Valve Cavity C-10-2
A - Aluminum G - Gauge Port #4 SAE or 1/4 NPTF
S - Ductile/Steel G6 - Gauge Port #6 SAE
P - Pilot Pressures (Individual Per Station)
Circuit Code S - Relief Valve Cavity Sun T-3A
SP - Standard Flow Parallel Circuit H - Hard Metric Threading(See 2
Note 2, page 47)
M - Soft Metric Threading 3(See (SeeNote 3, Page
page1)47)
(See Notes: Page1)
Notes:
NFPA Pattern Code I - Isolation Plug 1 - List as last option
08 - D08 designated (See
(See Note
Notes:1,Page
page1)47)

Thread Code Design Series

P - NPTF Pipe
S - SAE O’Ring Number of Valve Stations
B - BSPP British Parallel 01 - 1 station
T - BSPT British Taper 02 - 2 stations
M - Metric ISO 6149 etc.
(See Port Chart for Standard Port Sizes) Valve Spacing Code
5 - 5.25”
7 - 7.00”

5636 magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 Inline Bar Manifold
D08 Bar Manifold - Parallel
Releif Valve Cavity
(C or S Option)
Optional
Pilot Pressure Ports
(Option Code P)

PP PP
1.11"
(28.2)
3.56"
C (90.4) .75"
4.75" (19.1)
4.50" 1/2 -13 or M12 - 1.75 Thd.
(120.6)
(114.3) Valve Mounting Holes
6 - Holes Each Station .69" .69"
2.27" C (17.5)
.50"
(57.7) .75" Deep (17.5) (12.7)

3.81" PP T
TK

TK
(96.8) A .41" 6.00" 5.50"

PR
1.06" (10.4) (152.4) (139.7)
(26.9) P
B
PR

PD
1/2 -13 or M12 - 1.75 Thd
Plugged

3
L End Mounting Holes
Both Ends 2 - Holes Each End
C 3.19" .75" Deep
(81.0) 1.34" 2.63"
Pilot Drain
Each End (34.0) (66.8)
Common to all
B B PD 1.11"
Stations GA (28.2)
PD A A

.94"
1.25" 1.25" (23.9)
(31.7) Optional Gauge Port (31.7)
(Option Code G or G6) 4.75"
(120.6)

C L
No. of
Valve Spacing Valve Spacing
Stations
5.25” 7.00” 5.25” 7.00”
PR

1 -- -- 5.56” -- 3.81"
2 5.25” 7.00” 10.81” 12.56”
TK
(96.8)

3 5.25” 7.00” 16.06” 19.56”

4 5.25” 7.00” 21.31” 26.56” *2.50" 1.06"

5 5.25” 7.00” 26.56” --

(26.9)
(63.5)
**
6 5.25” 7.00” 31.81” --
4.75"
(120.6)

Additional stations available, consult factory.

Optional I Station
Bottom PR & TK Ports * 1.75" (44.4)
(Option Code B) ** 3.86" (98.0)

Port Size Chart

PD & Pilot
Optional
Thread
Pressure
Gauge
Code PR TK A&B
PortsPort
P 1” NPT 1 1/4” NPT 1” NPT 3/8” NPT
1/4” NPT
#4 SAE
S #16 SAE #20 SAE #16 SAE #6 SAE
G6 - #6 SAE
NOTE: For Mounting Bracket Kit (BK-A08)
B 1” BSPP 1 1/4” BSPP 1” BSPP 3/8” BSPP - dimensions, see Reference Section, page 203.
T 1” BSPT 1 1/4” BSPT 1” BSPT 3/8” BSPT -
M M33 M42 M33 M14 -

magnaloy coupling company P.O. Box 455 Alpena, MI 49707 989 356-2186 6574
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 Inline Bar Manifold
D08 High Flow Retro Design Bar Manifold - Parallel

PD B TK
G
A
A
6.00"
PR

A Dimensions (5.25” Valve Spacing)

No. of Stations C L
PD

7.00" 1 -- 6.25”
2 5.25” 11.50”
Features & Advantages 3 5.25” 16.75”
3 + The high flow design provides maximum flow rates with minimum 4 5.25” 22.00”
pressure drops. 5 5.25” 27.25”
+ 5 1/4” or 7” valve center option allow the manifold to be sized 6 5.25” 32.50”
for specific D08 valve types.
+ Standard end mounting holes make mounting easy and flexible.
Also, a mounting bracket kit (BKR-A08) is supplied with the Dimensions (7.00” Valve Spacing)
manifold. No. of Stations C L
+ Available with SAE, NPT, BSPP, BSPT or Metric Threads to cover 2 7.00” 13.25”
a wide range of applications. 3 7.00” 20.25”
+ Options include relief valve cavity, bottom PR & TK ports, and 4 7.00” 27.25”
‘PR’ isolation to fit specific circuit requirements. 5 7.00” 34.25”
+ Standard Gauge Port is 1/4” NPT with “P” code and #6 SAE
with “S” Code (#4 SAE available with G4 option).

B M R - A H P 0 8 P 7 - 0 2 - 1 / B
Product Code Options
BMR-Inline Bar Manifold Z - No Option
Retro Design B - Bottom PR-TK Ports
C - Relief Valve Cavity C-16-2
Material Code G4 - Gauge Port #4 SAE
A - Aluminum P - Pilot Pressures (Individual Per Valve)
S - Relief Valve Cavity Sun T-16A
M - Soft Metric Threading (See(SeeNote 3, page 47)
S - Ductile/Steel 3
Notes: Page 3)
Circuit Code I - Isolation Plug 1 - Consult Factory for
HP- High Flow Parallel Circuit Port Isolation Option Availability.
(See Notes:
(See Note 1,Page
page 47 and
3 and MainReference Section Catalog
Hydriclic Manifold
page 204)
NFPA Pattern Code Page 1-10)
08 - D08 Design Series
Thread Code Number of Valve Stations
P - NPTF Pipe 01 - 1 station
S - SAE O’Ring 02 - 2 stations
B - BSPP British Parallel etc.
T - BSPT British Taper
M - Metric ISO 6149 Valve Spacing Code
(See Port Chart for Standard Port Sizes) 5 - 5.25”
7 - 7.00”

5658 magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 Inline Bar Manifold
D08 High Flow Retro Design Bar Manifold - Parallel
T16A Form Port 2.00"
("S" Option) or (For Single Station)
C16-2 Form Port 6.38" 1.32" for "C" Option or
("C" Option) (162.0) (33.6)
1.57" for "S" Option
(39.9)

Pilot Port 5.25"

Each Station (133.4)
"P" Option

PP PP

Valve Mounting Holes

6-Holes Each Station C 4.19"
(106.5) "TK" Port
1.19" Deep Ea. End
2.00" 2.81" .69"
(50.8) (71.4) (17.5)

1.47" TK
TK (37.3)
3.97"
(100.8) 4.56"
(115.8)
7.00" 6.31"
PR (177.8) PR (160.3)

3
Plugged C Plugged .50"
(12.7)
L "PR" Port
Each End
1.62" C 3.75"
(41.1) (95.2) Manifold Mounting Holes
"B" Ports 2-Holes Each End
.88" Deep

Pilot Drain Port

PD PD
B B
Each End 6.00"
Common To All GA (152.4)
Stations 4.81"
3.62" (122.2)
(91.9) 2.81"
(71.4) 1.19"
A A (30.2)

Gauge Port .88"

(22.4) "A" Ports
(See Port Size Chart)
4.63"
( 117.6)

Bottom Port
("B" Option)
PR

TK 4.56"
(115.8)

NOTE: For Mounting Bracket Kit (BKR-A08)

dimensions, see Reference Section,
page 203.
6.38"
Bottom Port (162.0) 1.34"
("B" Option) (34.0)
2.00"
(For Single Station)
8.38"
(212.8)
4.00"

Port Size Chart

(For Single Station)

Thread Pilots Gauge Mounting Holes

PR TK A&B
Code PD PP Port Valve Manifold
P 1 1/4” NPT 1 1/2” NPT 1 1/4” NPT 1/2” NPT 1/4” NPT 1/4” NPT 1/2-13 UNC 1/2-13 UNC
G4 - #4 SAE
S #20 SAE #24 SAE #20 SAE #8 SAE #4 SAE 1/2-13 UNC 1/2-13 UNC
#6 SAE
B 1 1/4” BSPP 1 1/2” BSPP 1 1/4” BSPP 1/2” BSPP 1/4” BSPP - M12-1.75 M12-1.75
T 1 1/4” BSPT 1 1/2” BSPT 1 1/4” BSPT 1/2” BSPT 1/4” BSPT - M12-1.75 M12-1.75
M M42 x 2 M48 x 2 M42 x 2 M16 x 1.5 M10 x 1.0 - M12-1.75 M12-1.75

magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186 6596
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 Inline Bar Manifold
D08 Bar Manifold - Series

Features & Advantages

* Available with SAE, NPT, BSPP, BSPT or
L Metric Threads to cover a wide range of
B applications.
PD
* Large pressure and tank passages for
maximum flow capacity.
B

* Common pilot drain connections.

A

* Standard end mounting holes make

B

mounting easy and flexible. Also, a

A

mounting bracket kit (BK-A08) is supplied

B

(when requested) as an alternate end

A
PR
4.50"

mounting style.
PD
A
7.00"

6.00"

Standard Mounting Bracket Kit Optional Pilot Pressure Ports

3 B
A
B
A
PR

PR

Mounting Bracket Kit

(Request-No Charge) Optional Feature
(BK-A08) Pilot Pressure Ports
(Option Code P)

B M - A S S 0 8 P 7 - 0 2 - 0 / P
Product Code Options
BM-Inline Bar Manifold Z - No Option
G - Gauge Port #4 SAE or 1/4 NPTF
Material Code G6 - Gauge Port #6 SAE
A - Aluminum P - Pilot Pressures (Individual Per Valve)
H - Hard Metric Threading(See
2
Note
(See 2, page
Notes: 47)
Page1)
M - Soft Metric Threading 3(See
(SeeNote 3, Page
page1)47)
S - Ductile/Steel
Notes:
Circuit Code Design Series
SS - Series Circuit
Number of Valve Stations
NFPA Pattern Code 02 - 2 stations
08 - D08 03 - 3 stations
etc.
Thread Code
P - NPTF Pipe Valve Spacing Code
S - SAE O’Ring 7 - 7.00” Only
B - BSPP British Parallel
T - BSPT British Taper
M - Metric ISO 6149
(See Port Chart for Standard Port Sizes)

5770 magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 Inline Bar Manifold
D08 Bar Manifold - Series
Note: Relief Cavities and Gauge Port not available
Length (L) 7.00” Spacing Only
in standard D08 Series Manifolds
No. of Stations 2 3 4

Valve Center Spacing 12.56” 19.56” 26.56”

Additional stations available, consult factory.

Optional
Pilot Pressure Ports
(Option Code P)

.75"
PP PP (19.1)

7.00" 3.56"
(177.8) (90.4)
1/2-13 or M12 - 1.75 Thd. Plugged
4.50" Valve Mounting Holes (Do Not Relocate)
(114.3) 6 - Holes Each Station
.69"

3
2.27" .75" Deep 7.00" .69" .50"
(177.8) (17.5)
(57.7) (17.5) (12.7)

3.81" PP T
TK

(96.8) A .41" 6.00" 5.50"

PR
1.06" (10.4)(152.4) (139.7)
(26.9) P
B
PD

1/2 -13 or M12 - 1.75 Thd

Plugged End Mounting Holes
Plugged Both Ends 2 - Holes Each End
(Do Not Relocate) 7.00" 3.19" .75" Deep
(177.8) (81.0)
1.34" 2.63"
(34.0) (66.8)
PD B B PD 1.19"
GA (30.2)
A A

Pilot Drains
Both Ends .94"
1.25"
Common to all (23.9)
(31.7)
Stations
1.50"
(38.1)

Port Size Chart

PD & Pilot
Optional
Thread
Pressure Gauge
Code PR TK A&B
Ports Port NOTE: For Mounting Bracket Kit (BK-A08)
P 1” NPT 1 1/4” NPT 1” NPT 3/8” NPT 1/4” NPT dimensions, see Reference Section, page 203.
#4 SAE
S #16 SAE #20 SAE #16 SAE #6 SAE
G6 - #6 SAE
B 1” BSPP 1 1/4” BSPP 1” BSPP 3/8” BSPP -
T 1” BSPT 1 1/4” BSPT 1” BSPT 3/8” BSPT -
M M33 M42 M33 M14 -

magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186 7518
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 Integrated Circuit Manifolds

INDEX:
page Integrated Circuit Manifolds
69 D05 Tank Line Feed Control Manifold

70 D05 Feed Control Manifold - Cylinder Port Meter Out and Meter In

71 D05 Solenoid Activated Regeneration Module

3
V1
B
PR
V2
A
V3 TK

*I C - A 0 5 P 4 1 - 0
Product Code Design Series
IC - Integrated Circuit
Manifold
Item Designation
Material Code 11 - Tank Line Feed Control Manifold
A - Aluminum 31 - Solenoid Activated Regeneration
S - Ductile/Steel 41 - Feed Control Manifold - Meter Out
NFPA Pattern Code 42 - Feed Control Manifold - Meter In
05 - D05
Port Thread Type Code
P - NPTF Pipe
* See following Integrated Circuit Pages for specific Magnaloy S - SAE O’Ring
standard configurations with options.

6712 magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 Integrated Circuit Manifold
D05 Tank Line Feed Control Manifold
A B
V1

P T
P

V2
V3 A B

P T

10.50"

V1
Plugged
V2 (Do Not Relocate)

V3 B
TK PR 3.00"
A

3
Plugged 3.50"
(Do Not Relocate) Mounting Holes for
Bracket Mounting Kit
(BK-A05)
Request Seperately
10.50"
(266.7)
10.12"
(257.0)
3.25" 2.53" Both Ends Plugged
.27" .79" 1.12" (Do Not Relocate)
(6.9) (82.5) (64.3)
(20.1) (28.4)

1.75" Port Designation IC-_05P11-0 IC-_05S11-0

(44.4)
2.62"
A&B 1/2" NPTF #8 SAE
(66.5) 3.50"
(88.9) PR 3/4" NPTF #12 SAE
PR

TK 3/4" NPTF #12 SAE

Part Number
IC-A05S11-0 Aluminum
3/8" - 16 Tapped

SAE
Two Counterbored Mounting Holes for 1.50" 2-Holes each End

IC-S05S11-0 Ductile/Steel
5/16" Socket Head Cap Screws (38.1) .56" deep
.50" Deep 2.99"
1.62" (75.9)

IC-A05P11-0 Aluminum
(41.1)

NPT
V2 B

IC-S05P11-0 Ductile/Steel
V3
V1
2.40"
(61.0)

NOTE: For Mounting Bracket Kit (BK-A05)

A

.65"
dimensions, see Reference Section, page 203.
(16.5)

I C - A 0 5 P 11 - 0
Product Code Design Series
IC - Integrated Circuit
Manifold
Material Code Item Designation
A - Aluminum 11 - Tank Line Feed Control Manifold
S - Ductile/Steel
NFPA Pattern Code Port Thread Type Code
05 - D05 P - NPTF Pipe
S - SAE O’Ring

magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186 7632
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 Integrated Circuit Manifold
D05 Feed Control Manifold - Cylinder Port Meter Out/In
A
OUT B IN A
T
V3 P

A
V2 B
IN A OUT B
B
F.C. Example V1
Vickers FG or FCG-02

P T

12.75"

B
V2 Plugged as Shown
(Do Not Relocate)
V3
PR
A 3.00"
V1

3 TK 3.50"
Note: As V2 Shown =
“Meter In” position Mounting Holes for
180o Rotation = Bracket Mounting Kit
“Meter Out” position (BK-A05)

NOTE: For Mounting Bracket Kit (BK-A05)

Request Seperately

dimensions, see Reference Section,

1/4-20 Thd.
8 - Places 3/8" - 16 Tapped
.50" Deep Two C'Bored Plugged

page 203.
2-Holes each End
Mounting Holes for 5/16" (Do Not Relocate)
Plugged .50" deep
(Do Not Relocate) .79" Socket Head Cap Screws 1.63"
(20.1) .50" Deep (41.4) .41"
V1 V3 V2 (10.4)

1.74"
2.62" (44.2) A IN
(66.5) 3.50" 2.75" Port Designation IC-_05P4_-0 IC-_05S4_-0
T

(88.9) (69.9)

OUT A,B & P 1/2" NPT #8 SAE

B
TK 3/4" NPT #12 SAE
1.50" .63" .46"

Part Number
(38.1) (16.0) (11.7)
4.94"
(125.5) 2.99"
10.19" (75.9)
(258.7)

IC-A05S4_-0 Aluminum
SAE
5/16-18 Thd.
V1 V2 Plugged
4 - Places

IC-S05S4_-0 Ductile/Steel
B .75" Deep (Do Not Relocate)
1.75"
(44.4) .87"

IC-A05P4_-0 Aluminum
(22.1) A

NPT
PR

IC-S05P4_-0 Ductile/Steel
5.13"
.65" (130.3)
(16.5) 5.54" 5.25"
(140.7) (133.4)
12.75"
(323.8)

I C - A 0 5 P 4 1 - 0
Product Code Design Series
IC - Integrated Circuit
Manifold
Item Designation
Material Code 41 - Feed Control Manifold - Meter Out
A - Aluminum 42 - Feed Control Manifold - Meter In
S - Ductile/Steel
NFPA Pattern Code Port Thread Type Code
05 - D05 P - NPTF Pipe
S - SAE O’Ring

6734 magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
Integrated Circuit Manifold
D05 Solenoid Activated Regeneration Module
BB AA
B A

(see page 56)

V2 T P

A B

P T V1
V1
TK

PR

V2
3.00"
D05 - 2 Station
Parallel Bar Manifold

(see
(Seepage 56)1-3)
(Not Supplied) TK
K B
T page

3
PR
2.00" A

CYL. A Plugged
3.50" CYL. BB Not Used
CYL. B CYL. AA
1.13"
1.44" (28.7)
(36.6) 1.25"
(31.7)
PR

1.25"
1.75" (31.7) Port Designation IC-_05P31-0 IC-_05S31-0
TK

(44.4) 1/2"
3.00" Pressure Conn NPTF #8 SAE
(76.2) Tank Conn 1/2" NPTF #8 SAE
Cyl AA & BB 1/2" NPTF #8 SAE
Cyl A & B 3/4" NPTF #12 SAE

Part Number
2.00" 3.50"
(50.8) (88.9)

IC-A05S31-0 Aluminum
SAE
IC-S05S31-0 Ductile/Steel
IC-A05P31-0 Aluminum
NPT
Supplied Hardware

IC-S05P31-0 Ductile/Steel
O-Rings — Viton (2) 5/8" OD x 1/2" ID x 1/16" CS

O’Ring Pocket for

5/8" O.D. O’Ring
2 - Places

I C - A 0 5 P 3 1 - 0
Product Code Design Series
IC - Integrated Circuit
Manifold
Material Code Item Designation
A - Aluminum 31 - Solenoid Activated Regeneration
S - Ductile/Steel
NFPA Pattern Code Port Thread Type Code
05 - D05 P - NPTF Pipe
S - SAE O’Ring

magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186 7654
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 Subplates
INDEX Part Number
page Super Saver Subplates Aluminum Ductile/Steel
69 NFPA D03 Valves - Perimeter Ported SP-A03_-1/PZ SP-S03_-1/PZ
70 NFPA D03 Valves - Down Side Ported SP-A03_-1/DZ SP-S03_-1/DZ
71 NFPA D05 Valves - Perimeter Ported SP-A05_-1/PZ SP-S05_-1/PZ
72 NFPA D05 Valves - Down Side Ported SP-A05_-1/DZ SP-S05_-1/DZ

page Side Ported Subplates Aluminum Ductile/Steel

73 NFPA D03 Valves - Side Ported SP-A03_-1/_ SP-S03_-1/_
74 NFPA D05 Valves - Side Ported SP-A05_-1/_ SP-S05_-1/_
75 NFPA D05 Valves - High Flow Side Ported SP-AH05_-1/_ SP-SH05_-1/_
76 NFPA D08 Valves - Side Ported SP-A08_-1/_ SP-S08_-1/_

Standard Subplate - includes specified NFPA valve pattern mounting on the top surface of the
subplate, A & B ports per the specified thread type on the sides of the subplate and pressure
and tank ports per the specified thread type on the bottom and side surfaces of the subplate.
Mounting provisions include two (2) counter bored through holes on the top surface of the
subplate.
3 Options:
Z - No Relief Valve Cavity - specifies that no relief valve cavity is provided (standard subplate).
B - Bottom PR & TK ports - additional pressure and tank ports per specified thread type located on the bottom of the subplate.
(Not available with P or D options).
C - Relief Valve Cavity - common cavity configuration added to a back surface of the subplate.
D - Down Side Porting - (Super Saver - DZ) - all 4 ports (A, B, PR & TK) are located on the bottom surface of the subplate. No
other porting or options are provided.
P - Perimeter Porting - (Super Saver - PZ) - locates the A, B, PR & TK ports on a separate side surface of the subplate. No other
porting or options are provided.
S - Relief Valve Cavity - Sun cavity configuration added to a back surface of the subplate.
G - #4 SAE Gauge Port with “S”, “B”, or “M” thread code OR 1/4” NPT with “P” or “T” thread code.
G6 - #6 SAE Gauge Port with “S”, “B” or “M” thread code.
H - Hard Metric Threading - when British or Metric thread type is specified, the valve mounting holes are also metric threaded.
S - Soft Metric Threading - indicates mixed metric threading. When NPT or SAE thread type is specified, valve mounting holes are
metric threaded. No Code (M) indicates the valve mounting holes are English threaded.

*S P - A 0 3 P _- 1 / B Z
Product Code Options
SP - Subplate Z - No Relief Cavity
B - Bottom PR-TK Ports
Material Code C - Relief Valve Cavity C-10-2
A - Aluminum G - Gauge Port #4 SAE or 1/4” NPTF
S - Ductile/Steel G6 - Gauge Port #6 SAE
P - Perimeter Porting - All 4 Sides Ported
NFPA Pattern Code (Super Saver-P) (No other options available)
03 - D03 S - Relief Valve Cavity Sun T-10A
05 - D05 D - Down Side Porting - All 4 Ports on Bottom
(Super Saver-D) (No other options available)
H - Hard Metric Threading(See Note 2, page 47)
08 - D08
2

M - Soft Metric Threading 3(See

(SeeNote 3, Page
page 1)
47)
(See Notes: Page 1)
Thread Code Notes:
P - NPTF Pipe Note: For more than two combined options, consult factory.
S - SAE O’Ring
B - BSPP British Parallel Design Series
T - BSPT British Taper
M - Metric ISO 6149 * See following Subplate Pages for specific Magnaloy standard
(See Port Chart for Standard Sizes) configurations with options.

6756 magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 Super Saver Subplates
D03 - Perimeter Ported

Application: 2.50"

Subplate used for mounting directional valve

with NFPA D03 Interface. 1.00"

A, B, PR & TK ports on 4 separate sides.

TK Port
B Port
2.50"

2.25" 1.00"
.25" (25.4)
(6.3) (57.1)
1.86" .50"
(47.2) (12.7)

*Thread 3
.40"
(10.2)

PR, TK, A & B

1.25"

Code
(31.7)
2.50"

P4 1/4” NPT
(63.5)

S4 #4 SAE
2.25"
(57.1)

B4 1/4” BSPP
T
P

T4 1/4” BSPT
M4 M10 x 1.0
.25" P6 3/8” NPT
S6 #6 SAE
Two Counterbored (6.3)

B6 3/8” BSPP
Mounting Holes for 1/4" SHCS
W/C-Bore .50" Deep B

T6 3/8” BSPT
M6 M14 x 1.5
1.25"
(31.7)
2.50"
(63.5)

S P - A 0 3 S 4- 1 / P Z
Product Code Options
SP - Subplate PZ - Perimeter Porting - All 4 Sides Ported
& No Relief Cavity (Super Saver-PZ)
Material Code
A - Aluminum Design Series
S - Ductile/Steel
NFPA Pattern Code
Thread Code
P - NPTF Pipe
*
03 - D03 S - SAE O’Ring
B - BSPP British Parallel
T - BSPT British Taper
M - Metric ISO 6149
(See Port Chart for Standard Sizes)

magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186 7676
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 Super Saver Subplates
D03 - Down Side Ported

Application:
Subplate used for mounting directional valve
2.50"

with NFPA D03 Interface. 1.00"

A, B, PR & TK ports on bottom surface.

2.50" A, B, PR & TK Ports

Located on Bottom Surface

*Thread
2.50"

3
(63.5)1.94"
(49.3)
2.25" 1.25"

PR, TK, A & B

.25" 1.00"
(57.1) (31.7)

Code
(6.3) (25.4) .56"
1.86"
(47.2) (14.2)

P4 1/4” NPT
.40" A
(10.2) .62"

S4 #4 SAE
(15.7)

TK 1.25"

B4 1/4” BSPP
(31.7)
1.88"

T4 1/4” BSPT
2.25" 2.50"
(63.5) (47.7)
(57.1)

M4 M10 x 1.0
PR

P6 3/8” NPT
S6 #6 SAE
B

B6 3/8” BSPP
.25"
(6.3) Two Counterbored

T6 3/8” BSPT
Mounting Holes for 1/4" SHCS
W/C-Bore .50" Deep

M6 M14 x 1.5

S P - A 0 3 P 4- 1 / D Z
Product Code Options
SP - Subplate DZ - Down Side Porting - All 4 Ports on Bottom
& No Relief Cavity (Super Saver-DZ)
Material Code
A - Aluminum Design Series
S - Ductile/Steel
NFPA Pattern Code Thread Code
P - NPTF Pipe
*
03 - D03
S - SAE O’Ring
B - BSPP British Parallel
T - BSPT British Taper
M - Metric ISO 6149
(See Port Chart for Standard Sizes)

6778 magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 Super Saver Subplates
D05 - Perimeter Ported

Application:
3.50"

Subplate used for mounting directional valve

with NFPA D05 Interface.
1.25"

A, B, PR & TK ports on 4 separate sides. B Port

A Port
4.00"

2.00"
(50.8)

PR

*Thread 3
1.25" .90"
(31.7) (22.9)
.63" .38" .63"

PR, TK, A & B

(16.0) (9.6) (16.0)

Code
P6 3/8” NPT
1.00"
(25.4)

S6 #6 SAE
2.13" B 1.88"
(54.1) TK (47.7)

B6 3/8” BSPP
.38"
3.50" (9.6) 3.13"

T6 3/8” BSPT
(88.9) (79.5)

M6 M14 x 1.5
P8 1/2” NPT
3.63"
S8 #8 SAE
B8 1/2” BSPP
(92.2)
Two Counterbored

T8 1/2” BSPT
.63"
A Mounting Holes for 5/16" SHCS
(16.0) W/C-Bore .50" Deep

M8 M18 x 1.5
1.75"
(44.4) 4.00"
(101.6)

S P - A 0 5 S 6- 1 / P Z
Product Code Options
SP - Subplate PZ - Perimeter Porting - All 4 Sides Ported
& No Relief Cavity (Super Saver-PZ)
Material Code
A - Aluminum Design Series
S - Ductile/Steel
NFPA Pattern Code
Thread Code
P - NPTF Pipe
*
05 - D05 S - SAE O’Ring
B - BSPP British Parallel
T - BSPT British Taper
M - Metric ISO 6149
(See Port Chart for Standard Sizes)

magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186 7698
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 Super Saver Subplates
D05 - Down Side Ported

Application: 3.50"

Subplate used for mounting directional valve

with NFPA D05 Interface. 1.25"

A, B, PR & TK ports on bottom surface.

A, B, PR & TK Ports
4.00" Located on Bottom
Surface

*Thread
Two Counterbored

3
Mounting Holes for 5/16" SHCS
W/C-Bore .50" Deep
2.57"

PR, TK, A & B

(65.3)

Code
3.13" 1.25" 1.55"
(79.5) (31.7) (39.4)

P6 3/8” NPT
S6 #6 SAE
B

B6 3/8” BSPP
T6 3/8” BSPT
3.63" 4.00" A
(92.2) (101.6)

M6 M14 x 1.5
2.62"
.38" (66.5)

P8 1/2” NPT
(9.6) PR 1.78"
(45.2)

S8 #8 SAE
.88"
TK (22.4)

B8 1/2” BSPP
T8 1/2” BSPT
.90" .38" .70"
(22.9) (9.6) (17.8)
.70" 1.76"

M8 M18 x 1.5
(17.8) (44.7)
3.50"
(88.9)

S P - A 0 5 P 6- 1 / D Z
Product Code Options
SP - Subplate DZ - Down Side Porting - All 4 Ports on Bottom
& No Relief Cavity (Super Saver-DZ)
Material Code
A - Aluminum Design Series
S - Ductile/Steel
NFPA Pattern Code
Thread Code
P - NPTF Pipe
*
05 - D05 S - SAE O’Ring
B - BSPP British Parallel
T - BSPT British Taper
M - Metric ISO 6149
(See Port Chart for Standard Sizes)

6890 magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 Side Ported Subplates
D03 - Side Ported
Application:
Subplate used for mounting directional
valve with NFPA D03 Interface.
3.00"

A & B ports on a common side, PR & TK

Standard Location
1.47" A PR and TK Ports

ports on opposite side.

B

Optional features include cartridge relief

Standard Location Cavity for

valve cavity with the tank and pressure

A & B Ports Cartridge Relief Valve
(Option Code C or S)

connections on the bottom surface to allow

4.00"
Alternate PR and TK

plumbing directly through the reservoir top.

Ports Located on
Bottom Surface
PR & TK 2.38"
(Option Code B)

Note:
Side Ports (60.4)
.78"
(19.8)

Part Number includes the subplate only.

PR TK

Order relief valve cartridge separately.

.63"

*Thread
(16.0)

3
Two counterbored Mounting Holes for 1/4" Optional Cavity for Optional

PR, TK, A & B

Socket Head Cap Screws Relief Valve Cartridge Bottom PR & TK Ports

Code
.30" Deep (Option Code C or S) (Option Code B)
1.44"
.50" (36.6)
(12.7)

P6 3/8” NPT
.79" TK
(20.1)

S6 #6 SAE
TK

B6 3/8” BSPP
2.34"
(59.4) A B
PR
2.22"

T6 3/8” BSPT
(56.4)
PR 1.39"
(35.2) 1.22"

M6 M14 x 1.5
(31.0)

P8 1/2” NPT
.34"
3.19" .31" (8.6) .59" 1.03"
(81.0) (7.9) (15.0) (26.2)

S8 #8 SAE
"G" Option
1.47" 2.19"
(37.3) (55.6)

B8 1/2” BSPP
3.22" for RV-C10-2-_ _
(81.8) Relief Valve
2.81"

T8 1/2” BSPT
1.59" for RV-T10A-_ _ Cartridge (See R-1)
(71.4)
1.56" (40.4)
(39.6)

M8 M18 x 1.5
Adjusted to
.53" Maximum Length
(13.5)

A B

S P - A 0 3 P 6- 1 / B Z
Product Code Options
SP - Subplate Z - No Relief Cavity
B - Bottom PR-TK Ports (W/Side PR & TK)
Material Code C - Relief Valve Cavity C-10-2
A - Aluminum G - Gauge Port #4 SAE or 1/4 NPTF
S - Relief Valve Cavity Sun T-10A
H - Hard Metric Threading (See Note 2, page 47)
S - Ductile/Steel 2

M - Soft Metric Threading 3(See

(SeeNote 3, Page
page1)47)
(See Notes: Page 1)
NFPA Pattern Code Notes:
03 - D03 Note: For more than two combined options, consult factory.

Thread Code Design Series

P - NPTF Pipe
S - SAE O’Ring
B - BSPP British Parallel
T - BSPT British Taper
M - Metric ISO 6149
(See Port Chart for Standard Sizes)

magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186 8710
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 Side Ported Subplates
D05 - Side Ported
Application:
Subplate used for mounting directional valve with NFPA D05 Inter-
PR and TK Ports

face.
3.50"

1.97" B A & B ports on a common side, PR & TK ports on opposite side.

A Optional features include cartridge relief valve cavity with the

tank and pressure
A & B Ports connections on the bottom surface to allow plumbing directly
through the reservoir top.
4.00" Cavity for
Relief Valve Cartridge 1.31"
(33.3)
(Option Code C or S)
Optional PR & TK Ports A B
Located on Bottom Surface
Note: (Option Code B) 1.53"
(38.9)
Part no. includes the 2.84"
(72.1)
subplate only. Order Two Counterbored

*Thread
relief valve cartridge Mounting Holes for 5/16" SHCS

3
separately. .50” Deep
.50" 3.19"
(12.7) (81.0)

PR, TK, A & B

"G" Option
Optional

Code
Cavity for Cartridge
Relief Valve

P6 3/8” NPT
PR (Option Code C or S)
PR

S6 #6 SAE
3.50" 2.38"
(88.9) (60.5) A B
1.81"
TK

B6 3/8” BSPP
TK 2.13" (46.0)
(54.1) 2.03"
(51.6)

T6 3/8” BSPT
1.03"
(26.2) .63"
(16.0)

M6 M14 x 1.5
.94" .63" 1.12" 2.12" .47"
(16.0) (28.4) (53.8)

P8 1/2” NPT
(23.9) (11.9)
2.19" 1.97"
Optional (55.6) (50.0)
2.19"

S8 #8 SAE
Bottom TK & PR Ports 3.22" for RV-C10-2-_ _ (55.6)
(81.8)
(Option Code B) .66"

B8 1/2” BSPP
1.59" for RV-T10A-_ _ (16.7)
(40.4)

Adjusted to

T8 1/2” BSPT
Maximum Length TK PR

M8 M18 x 1.5
.78"
(19.8)

Relief Valve Cartridge

(See R-1)

S P - A 0 5 P 6 - 1 / B Z
Product Code Options
SP - Subplate Z - No Relief Cavity
B - Bottom PR-TK Ports (W/Side PR & TK)
Material Code C - Relief Valve Cavity C-10-2
A - Aluminum G - Gauge Port #4 SAE or 1/4 NPTF
S - Relief Valve Cavity Sun T-10A
H - Hard Metric Threading(See Note 2, page 47)
S - Ductile/Steel 2

M - Soft Metric Threading 3(See

(SeeNote 3, Page
page1)47)
(See Notes: Page 1)
NFPA Pattern Code Notes:
05 - D05 Note: For more than two combined options, consult factory.

Thread Code Design Series

P - NPTF Pipe
S - SAE O’Ring
B - BSPP British Parallel
T - BSPT British Taper
M - Metric ISO 6149
(See Port Chart for Standard Sizes)

7812 magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 Side Ported Subplates
D05 - High Flow Side Ported
Application: G4 or G6 PR and TK Ports
Subplate used for mounting directional valve with Option
NFPA D05 Interface.
3.50"
This Surface

A & B ports on a common side, PR & TK on

opposite side. 2.97" B

Optional features include cartridge relief valve cav-

ity, gauge port and tank and pressure
A
connections on the bottom surface to allow plumbing
directly through a reservoir top. A & B Ports
Optional PR & TK Ports
Located on Bottom Surface
4.00" Cavity for (Option Code B)
Relief Valve Cartridge
Optional
Cavity for Cartridge (Option Code C & S)
Relief Valve 2.06"
(Option Code S) (52.3)

A B

2.06"
(52.3) 1.35"
(34.3)
3.00"
(76.2)

Thread Valve 3
Two Counterbored
1.25" Mounting Holes for 5/16" SHCS

PR, TK, A & B

(31.7)
.50" 3.19"

Code Mounting
Optional (12.7) (81.0)
Cavity for Cartridge
Valve Mounting

P12 3/4” NPT 1/4-20 UNC

Relief Valve
Holes
(Option Code C) .50" Deep
PR G4 or G6 Gauge Option. 4 - Places

S12 #12 SAE 1/4-20 UNC

Directly Opp. PR
3.50" 2.38"
(88.9) (60.5) A B

B12 3/4” BSPP M6 - 1.0

TK 1.81"
2.03" TK (46.0)
(51.6) 2.03"
(51.6)

T12 3/4” BSPT M6 - 1.0

1.10"
(27.9) .63"
(16.0)

M12 M27 x 2.0 M6 - 1.0

.99" 1.25" 1.12" 2.12" .47"
(25.1) (31.7) (28.4) (53.8) (11.9)
2.43" 2.97"
(61.7) (75.4) 2.63"
3.22" for RV-C10-2-_ _ (66.8)
Optional (81.8)
Bottom TK & PR Ports .94"
(Option Code B) Adjusted 1.59" for RV-T10A-_ _ (23.9)
to
Maximum
(40.4)
Note:
Length TK PR
Part no. includes the
1.25"
subplate only. Order
(31.7)
relief valve cartridge
Relief Valve
Cartridge
separately.
(See R-1)

S P - A H0 5 P 1 2 - 1 / B Z
Product Code Options
SP - Subplate Z - No Relief Cavity
B - Bottom PR-TK Ports (W/Side PR & TK Ports)
Material Code C - Relief Valve Cavity C-10-2
A - Aluminum G4 - Gauge Port #4 SAE or 1/4 NPTF
S - Ductile/Steel G6 - Gauge Port #6 SAE
S - Relief Valve Cavity Sun T-10A
NFPA Pattern Code M - Soft Metric Threading (See
3
(SeeNote 3, page
Notes: 47)
Page 3)
H05 - High Flow D05 Note: For more than two combined options, consult factory.

Thread Code Design Series

P12 - NPTF Pipe
S12 - SAE O’Ring
B12 - BSPP British Parallel
T12 - BSPT British Taper Also available in Extra High Flow Design and
M12 - Metric ISO 6149 D05E Alt A or D05H Alt B pattern - Consult Factory
(See Port Chart for Standard Sizes)

magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186 8732
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 Side Ported Subplates
D08 - Side Ported
Application:
Cavity for
Side ported subplate used for mounting directional
Relief Valve Cartridge
valves with NFPA D08 Interface. Features include A, B
(Option Code C or S)
and pilot pressure ports on a common side with PR, TK
and pilot drain ports on the opposite side. Pilot Drain
PP, A and B Ports

5.03"
(127.8) 1.97"
3.56" or
(90.4)
12 Code 16 Code
2.97" PD
1.35" 1.47"
(34.3) (37.3) 1.38"
P
(35.0)
T
.97" PD
(24.6) T P
“G” Option
Optional
6.00" 5.00"
6.00"
(152.4) Bottom TK & PR Ports
.35" 5.30" Opposite Side
(8.9) (134.6) (Option Code "B")
Gauge Port
Option "G"

Thread PR, TK,

PD & PP
PD Relief Cavity

3 Code A&B
Option "C" or “S”

T P

P12 3/4” NPT 1/4” NPT

5.00"
(127.0)

S12 #12 SAE #6 SAE

3.63" A B

B12 3/4” BSPP 1/4” BSPP

(92.2)

PP

T12 3/4” BSPT 1/4” BSPT

1.38"
(35.0)

2.09"
M12 M27 x 2.0 M12 x 1.5
P16 1” NPT 1/4” NPT
(53.1)
.44" 3.03" Two Counterbored
(77.0) Mounting Holes for

S16 #16 SAE #6 SAE

(11.2) 3/8" Socket Head Cap Screws
5.13"
(130.3) .53” Deep

B16 1” BSPP 1/4” BSPP

2.44"
(62.0)

T16 1” BSPT 1/4” BSPT

.97" A B 1.97" Side Port Only
1.38" (24.6)

M16 M33 x 2.0 M12 x 1.5

(35.0) (50.0)
2.97" for "B" Option
(75.4)
PP
.94"
(23.9)
4.51"
(114.5)

S P - A 0 8 P 1 2 - 1 / B Z
Product Code Options
SP - Subplate Z - No Relief Cavity
B - Bottom PR-TK Ports (W/Side PR & TK Ports)
Material Code C - Relief Valve Cavity C-10-2
A - Aluminum G - Gauge Port #4 SAE or 1/4 NPTF
S - Ductile/Steel G6 - Gauge Port #6 SAE
H - Hard Metric Threading (See Note 2, page 47)
S - Relief Valve Cavity Sun T-3A
2

M - Soft Metric Threading 3(See

(SeeNote 3, Page
page1)47)
NFPA Pattern Code (See Notes: Page 1)
08 - D08 Notes:
Note: For more than two combined options, consult factory.
Thread Code
P - NPTF Pipe
S - SAE O’Ring Design Series
B - BSPP British Parallel
T - BSPT British Taper
M - Metric ISO 6149
(See Port Chart for Standard Sizes)

7834 magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 Cover Plates

INDEX Part Number

page For NFPA D03 Valve Stations Aluminum Ductile/Steel
82 All Ports Blocked CP-ASP03_-1/Z CP-SSP03_-1/Z
82 All Ports Blocked, Gauge Ports Provided CP-ASP03_-1/G CP-SSP03_-1/G
83 PR & TK Ports Connected for Series Circuit CP-ASS03_-1/Z CP-SSS03_-1/Z
page For NFPA D05 Valve Stations Aluminum Ductile/Steel
84 All Ports Blocked CP-ASP05_-1/Z CP-SSP05_-1/Z
84 All Ports Blocked, Gauge Ports Provided CP-ASP05_-1/G CP-SSP05_-1/G
85 PR & TK Ports Connected for Series Circuit CP-ASS05_-1/Z CP-SSS05_-1/Z
page For NFPA D08 Valve Stations Aluminum Ductile/Steel
86 All Ports Blocked CP-ASP08_-1/Z CP-SSP08_-1/Z
86 All Ports Blocked, Gauge Ports Provided CP-ASP08_-1/G CP-SSP08_-1/G
87 PR & TK Ports Connected for Series Circuit CP-ASS08_-1/Z CP-SSS08_-1/Z
3

Standard Cover Plate - includes o’ring pockets on the bottom surface to

provide o’ring sealing of the NFPA valve pattern. Mounting provisions
include four (4) holes (6 on D08 cover plate) on the top surface of the
cover plate. Mounting hardware, locating pins (w/D03 and D08 only)
and viton o’ring are provided.

Options:
G - Gauge Ports - addition of two (2) gauge ports to the top surface of the cover plate to provide
monitoring of the pressure and tank ports.

*C P - A S P 0 3 E - 1 / G
Product Code Options
CP - Cover Plate Z - No Options
G - Gauge Ports for PR & TK
Material Code Design Series
A - Aluminum
S - Ductile/Steel Mounting Code *See following Cover Plate Pages
Circuit Code E - English for specific Magnaloy standard
M - Metric configurations with options.
SP - Parallel Flow
SS - Series Flow NFPA Pattern Code
CO - Crossover Flow 03 - D03
(P to A, B to T) 05 - D05
08 - D08

magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186 8754
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 Cover Plates
D03 Cover Plate, Parallel Blank Off

PR
.48"

TK

PR A B TK 2.00" 1.75"
Circuit

Part Numbers:
Supplied Hardware

3 Mounting Bolts — (4) M5-.80 x 22mm S.H.C.S. (M - Mtg.Code)

Aluminum Ductile/Steel
CP-ASP03_-1/Z CP-SSP03_-1/Z
Mounting Bolts — (4) 10-24 x 7/8" S.H.C.S. (E - Mtg.Code)
O-Rings — Viton (4) 1/2" OD x 3/8" ID x 1/16" CS
Pipe Plugs — (2) 1/8" NPT Level Seal (See note above) CP-ASP03_-1/G CP-SSP03_-1/G
Locating Pin — (1) 1/8" x 3/8" Roll Pin

Locating Pin
.95" .48" 2.00"
(1) Place (24.1) (12.2) (50.8)

.46"
(11.7) PR

1.28"
(32.5) Optional
1.75" Gauge Ports
(44.5) TK (Option Code G)

7/32" Dia Thru

Pocket for (4) Places
1/2" O.D. O’Ring
(4) Places

C P - A S P 0 3 E - 1 / G
Product Code Options
CP - Cover Plate Z - No Options
G - Gauge Ports for PR & TK - 1/8 NPTF
Material Code Design Series
A - Aluminum
S - Ductile/Steel Mounting Code
E - English
Circuit Code M - Metric
SP - Parallel Flow
NFPA Pattern Code
03 - D03

7856 magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 Cover Plates
D03 Cover Plate, Series Blank Off

.48"

PR A B TK
Circuit 2.00" 1.75"

Supplied Hardware

Part Numbers:
Mounting Bolts — (4) M5-.80 x 22mm S.H.C.S. (M - Mtg.Code)
Mounting Bolts — (4) 10-24 x 7/8" S.H.C.S. (E - Mtg.Code)
Aluminum Ductile/Steel 3
O-Rings — Viton (4) 1/2" OD x 3/8" ID x 1/16" CS

CP-ASS03_-1/Z CP-SSS03_-1/Z
Locating Pin — (1) 1/8" Dia x 3/8" Roll Pin

Pocket for
1/2" OD O-Ring
Locating Pin
(4) Places (1) Place
.95" 2.00"
(24.1) (50.8)
.48"
(12.2)

.46"
(11.7)

1.28"
(32.5) 1.75"
(44.5)

7/32" Dia Thru

(4) Places

C P - A S S 0 3 E - 1 / Z
Product Code Options
CP - Cover Plate Z - No Options
Design Series
Material Code
A - Aluminum
S - Ductile/Steel Mounting Code
E - English
Circuit Code M - Metric
SS - Series Flow
NFPA Pattern Code
03 - D03

magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186 8776
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 Cover Plates
D05 Cover Plate, Parallel Blank Off

Optional
Tank and Pressure Line
Gauge Ports 1/4" NPT
(Option Code G)

.72"

PR TK

PR A B TK
Circuit 3.00" 3.00"

Note: (With Gauge Option)

Level seal pipe plugs are furnished

Part Numbers:
to plug unused gauge ports.

Aluminum Ductile/Steel
3
Supplied Hardware

CP-ASP05_-1/Z CP-SSP05_-1/Z
Mounting Bolts — (4) M6-1.0 x 32mm S.H.C.S. (M - Mtg.Code)

CP-ASP05_-1/G CP-SSP05_-1/G
Mounting Bolts — (4) 1/4-20 x 11/4" S.H.C.S. (E - Mtg.Code)
O-Rings — Viton (5) 5/8" OD x 1/2" ID x 1/16" CS
Pipe Plugs — (2) 1/4" NPT Level Seal (See note above)
Optional
3.00" .72" Gauge Ports
(76.2) (18.3) (Option Code G)

PR
3.00"
(76.2)
TK

Pocket for 9/32" Dia. Thru

5/8" O.D. O’Ring (4) Places
(5) Places

7878 magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 Cover Plates
D05 Cover Plate, Series Blank Off

.72"

3.00" 3.00"
PR A B TK
Circuit

Part Numbers:
Aluminum Ductile/Steel
3
Supplied Hardware
Mounting Bolts — (4) M6-1.0 x 32mm S.H.C.S. (M - Mtg.Code)
Mounting Bolts — (4) 1/4-20 x 11/4" S.H.C.S. (E - Mtg.Code)
CP-ASS05_-1/Z CP-SSS05_-1/Z
O-Rings — Viton (5) 5/8" OD x 1/2" ID x 1/16" CS
.72"
3.00" (18.3)
(76.2)

3.00"
(76.2)

9/32" Dia. Thru

Pocket for
5/8" O.D. O’Ring (4) Places
(5) Places

C P - A S S 0 5 E - 1 / Z
Product Code Options
CP - Cover Plate Z - No Options

Material Code Design Series

A - Aluminum
S - Ductile/Steel Mounting Code
E - English
Circuit Code M - Metric
SS - Series Flow
NFPA Pattern Code
05 - D05

magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186 8798
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 Cover Plates
D08 Cover Plate, Parallel Blank Off
Optional
Tank and Pressure Line
Gauge Ports 1/4" NPT
(Option Code G)

TK
.72" PR

AB
PR TK
PD PP 6.00"
Circuit 4.50"

Part Numbers:
Aluminum Ductile/Steel
3
TK PR
CP-ASP08_-1/Z CP-SSP08_-1/Z
Optional

CP-ASP08_-1/G CP-SSP08_-1/G
Gauge Ports
(Option Code G)

Supplied Hardware
Mounting Bolts — (6) M12-1.75 x 38mm S.H.C.S. (M - Mtg.Code)
Mounting Bolts — (6) 1/2-13 x 11/2" S.H.C.S. (E - Mtg.Code)
O-Rings — Viton (3) 3/4" OD x 1/2" ID x 1/8" CS
O-Rings — Viton (4) 15/16" OD x 11/16" ID x 1/8" CS
.72" Locating Pin — (2) 1/4" Dia. x 1/2" Roll Pin
(18.3) Pipe Plugs — (2) 1/4" NPT Level Seal
A B

4.50"
(114.3) Pocket for

Note: (With Gauge Option)

TK PR 1 5/16" O.D. O’Ring

Level Seal Pipe Plugs are furnished

(4) Places

to plug unused gauge ports.

Pocket for
3/4" O.D. O’Ring
(3) Places

6.00" Locating Pin

(152.4) (2) Places

C P - A S P 0 8 E - 1 / G
Product Code Options
CP - Cover Plate Z - No Options
G - Gauge Ports for PR & TK - 1/4 NPTF
Material Code Design Series
A - Aluminum
S - Ductile/Steel Mounting Code
E - English
Circuit Code M - Metric
SP - Parallel Flow
NFPA Pattern Code
08 - D08

7990 magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 Cover Plates
D08 Cover Plate, Series Blank Off

1.47"

6.00" 4.50"
PR TK
PD A B PP
Circuit

Part Numbers:
Aluminum Ductile/Steel
3
CP-ASS08_-1/Z CP-SSS08_-1/Z

1.47"
(37.3)
Locating Pin Supplied Hardware
(2) Places
Mounting Bolts — (6) M12-1.75 x 57mm S.H.C.S. (M - Mtg.Code)
Mounting Bolts — (6) 1/2-13 x 21/4" S.H.C.S. (E - Mtg.Code)
Pocket for O-Rings — Viton (3) 3/4" OD x 1/2" ID x 1/8" CS
3/4" O.D. O’Ring A B O-Rings — Viton (4) 15/16" OD x 11/16" ID x 1/8" CS
(3) Places
Locating Pin — (2) 1/4" Dia. x 1/2" Roll Pin
4.50"
(114.3)
Pocket for
1 5/16" O.D. O’Ring
TK PR (4) Places

6.00"
(152.4)

C P - A S S 0 8 E - 1 / Z
Product Code Options
CP - Cover Plate Z - No Options

Material Code Design Series

A - Aluminum
S - Ductile/Steel Mounting Code
E - English
Circuit Code M - Metric
SS - Series Flow
NFPA Pattern Code
08 - D08

magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186 9810
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 Valve Adaptors
INDEX Part Number
Adaptors For Mounting
Aluminum Ductile/Steel
page Smaller Valve on Larger Valve Station

93 NFPA D03 Valve on NFPA D05 Station VA-A03/05-_BA-0 VA-S03/05-_BA-0

94 NFPA D05 Valve on NFPA D08 Station VA-A05/08-_BA-0 VA-S05/08-_BA-0
95 NFPA 2F06 Valve on NFPA 2F07 Station VA-AF6/F7-_AA-0 VA-SF6/F7-_AA-0
96 NFPA P-08 Valve on NFPA P-10 Station VA-AP8/P0-_AA-0 VA-SP8/P0-_AA-0

*V A - A 0 5 / 0 8 - E B A - 0
Product Code Design Series
VA - Valve Adaptor
Valve - Manifold Port Orientation Code
Material Code AA - Av common to Am, Bv common to Bm
A - Aluminum BA - Bv common to Am, Av common to Bm
S - Ductile/Steel
Valve Mounting Thread Code
Valve Pattern Code E - English
03 - D03 M - Metric
05 - D05
08 - D08 Manifold Pattern Code
F6 - 2F06 05 - D05
P8 - P08 08 - D08
F7 - 2F07
P0 - P10
* See following Valve Adaptor Pages for specific Magnaloy standard configurations with options.

8912 magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 Directional Valve Pattern
Valve Adaptor - D03 to D05
Standard NFPA
D03 Pattern

2.75"

1.47"

3.00" Standard NFPA

DO5 Pattern

Part Numbers:
Aluminum Ductile/Steel
Supplied Hardware

VA-A03/05-_BA-0 VA-S03/05-_BA-0 3
Mounting Bolts — (4) M6-1.0 x 38mm S.H.C.S. (M - Mtg.Code)
Mounting Bolts — (4) 1/4-20 x 11/2" S.H.C.S. (E - Mtg.Code)
O-Rings — Viton (5) 5/8" OD x 1/2" ID x 1/16" CS
VA-A03/05-_AA-0 VA-S03/05-_AA-0
9/32" Dia Thru
13/32" C'bore x .31" Deep
(4) Places
1.47" 2.75"
(37.3) (69.9)

TK

A
A Pocket for
5/8" O.D. O’Ring
(5) Places
PR TK 3.00" PR
(76.2)

B B

VA - A 0 3 / 0 5 - E B A - 0
Product Code Design Series
VA - Valve Adaptor
Valve - Manifold Port Orientation Code
Material Code AA - Av common to Am, Bv common to Bm
A - Aluminum BA - Bv common to Am, Av common to Bm
S - Ductile/Steel Valve Mounting Thread Code
Valve Pattern Code E - English
03 - D03 M - Metric
Manifold Pattern Code
05 - D05

magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186 9832
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 Directional Valve Pattern
Valve Adaptor - D05 to D08
Standard NFPA
D05 Pattern

4.50"

1.44"

6.00"
Standard NFPA
Supplied Hardware D08 Pattern

Part Numbers:
Mounting Bolts — (6) M12-1.75 x 38mm S.H.C.S. (M - Mtg.Code)
Mounting Bolts — (6) 1/2-13 x 11/2" S.H.C.S. (E - Mtg.Code)

Aluminum Ductile/Steel
O-Rings — Viton (3) 3/4" OD x 1/2" ID

VA-A05/08-_AA-0 VA-S05/08-_AA-0
O-Rings — Viton (4) 15/16" OD x 11/16" ID
Locating Pin — (2) 1/4" x 1/2" Roll Pin

3 33/64" Dia Thru

25/32" C' bore x 1.06" Deep
(6) Places 1.44" 4.50"
(36.6) (114.3)

B Pocket for
3/4" O.D. O’Ring
(2) Places
6.00" PR
(154.4)
Pocket for
A 1 5/16" O.D. O’Ring
(4) Places
TK

Locating Pin
(2) Places

VA - A 0 5 / 0 8 - E A A - 0
Product Code Design Series
VA - Valve Adaptor
Valve - Manifold Port Orientation Code
Material Code AA - Av common to Am, Bv common to Bm
A - Aluminum
S - Ductile/Steel Valve Mounting Thread Code
E - English
Valve Pattern Code M - Metric
05 - D05 Manifold Pattern Code
08 - D08

8934 magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 Directional Valve Pattern
Valve Adaptor - 2F06 to 2F07
Standard NFPA
2F06 Pattern

4.75"

1.22"

Supplied Hardware 4.75"

Mounting Bolts — (4) M10-1.5 x 32mm S.H.C.S. (M - Mtg.Code) Standard NFPA
Mounting Bolts — (4) 3/8-16 x 11/4" S.H.C.S. (E - Mtg.Code) 2F07 Pattern

Part Numbers:
O-Rings — Viton (1) 11/2" OD x 11/4" ID x 1/8" CS
O-Rings — Viton (1) 13/4" OD x 11/2" ID x 1/8" CS
Aluminum Ductile/Steel
Locating Pin — (1) 1/4" Dia. x 1/2" Roll Pin

5/16-18 Thd x .63" Deep VA-AF6/F7-_AA-0 VA-SF6/F7-_AA-0

3
(4) Places 13/32" Dia Thru
21/32" C' bore x .41" Deep Locating
Pin
(4) Places

4.75" Pocket for

4.38" (120.7)
1 1/2" O.D. O’Ring
(111.2)
Pocket for
1 3/4" O.D. O’Ring

.38"
.38" (9.6) 4.75"
(9.6) (120.7)
.88" 1.22"
(22.3) (31.0)
4.38"
(111.2)

VA - A F 6 / F 7 - E A A - 0
Product Code Design Series
VA - Valve Adaptor
Valve - Manifold Port Orientation Code
Material Code AA - Av common to Am, Bv common to Bm
A - Aluminum
S - Ductile/Steel Valve Mounting Thread Code
E - English
Valve Pattern Code M - Metric
F6 - 2F06
Manifold Pattern Code
F7 - 2F07

magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186 9854
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 Pressure Control Valve Pattern
Valve Adaptor - P08 to P10
Standard NFPA
P08 Pattern

4.50"
Note:
This adaptor is for use with internally
drained valves. A passage is
provided for external pilot pressure. .97"

4.00"
Standard NFPA
P10 Pattern

Part Numbers:
Supplied Hardware

Aluminum Ductile/Steel
Mounting Bolts — (4) M10-1.5 x 32mm S.H.C.S. (M - Mtg.Code)

3
Mounting Bolts — (4) 3/8-16 x 11/4" S.H.C.S. (E - Mtg.Code)

VA-AP8/P0-_AA-0 VA-SP8/P0-_AA-0
O-Rings — Viton (2) 7/16" OD x 5/16" ID x 1/16" CS
O-Rings — Viton (2) 15/8" OD x 13/8" ID x 1/8" CS
Locating Pin — 1/4" Dia. x 1/2" Roll Pin

3/8-16 Thd Thru .81" .97" 4.00"

(20.6) .34" (24.6) (101.6)
(4) Places (8.6)

.69"
(17.5)
Pocket for
15/8" O.D. O’Ring
(2) Places
4.16" 4.50"
(105.7) (114.3)

.34" 13/32" Dia Thru

21/32" C' bore x .41" Deep Pocket for
(8.6) Locating Pin 7/16" O.D. O’Ring
3.66" (4) Places (2) Places
(92.9)

VA - A P 8 / P 0 - E A A - 0
Product Code Design Series
VA - Valve Adaptor
Valve - Manifold Port Orientation Code
Material Code AA - Av common to Am, Bv common to Bm
A - Aluminum
S - Ductile/Steel Valve Mounting Thread Code
E - English
Valve Pattern Code M - Metric
P8 - P08
Manifold Pattern Code
P0 - P10

8956 magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 Manifold Accessories
INDEX Part Number
page Pilot Adaptors Aluminum Ductile/Steel
98 For Use with NFPA D05 Valves MA-A05ZZ-PA-ZZ-0 MA-A05ZZ-PA-ZZ-0
Unloading (Venting) Module Aluminum Ductile/Steel
99 For Use with NFPA D05 Valves MA-A05ZZ-UM-ZZ-0 MA-S05ZZ-UM-ZZ-0
Orifice Plates Aluminum Ductile/Steel
100 For Use with NFPA D03 Valves MA-A03ZZ-OP-ZZ-0 MA-S03ZZ-OP-ZZ-0
101 For Use with NFPA D05 Valves MA-A05ZZ-OP-ZZ-0 MA-S05ZZ-OP-ZZ-0
Tapping Plates Aluminum Ductile/Steel
102 For Use with NFPA D03 Valves MA-A03_ _-TP-_ _-1 MA-S03_ _-TP-_ _-1
103 For Use with NFPA D05 Valves MA-A05_ _-TP-_ _-1 MA-S05_ _-TP-_ _-1
104 For Use with NFPA D08 Valves MA-A08_ _-TP-_ _-1 MA-S08_ _-TP-_ _-1

*M A - S 0 5 Z Z - O P - Z Z - 0
Product Code Design Series
MA - Manifold Accessory

Material Code Port Designation Code

A - Aluminum ZZ - No Ports (With ZZ Port Thread Code Only)
S - Ductile/Steel PP - Perimeter Ported - Ports on All 4 Sides
PT - PR & TK Ports on Sides
NFPA Pattern Code AB - A & B Ports on Sides
03 - D03
05 - D05 Product Designation Code
08 - D08 TP - Tapping Plate
UM - Unloading Module
Port Thread Code OP - Orifice Plate
4P - 1/4”-18 NPTF Pipe PA - Pilot Adaptor
4S - #4 SAE O’Ring (7/16-20)
4B - 1/4”-19 BSPP British Parallel * See following Manifold Accessories Pages for specific
4T - 1/4”-19 BSPT British Taper Magnaloy standard configurations with options.
4M - M10 x 1 Metric ISO 6149
ZZ - No Threads (With ZZ Port Code Only)

magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186 9876
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 Manifold Accessories
Pilot Adaptor: Module Drain or Air Pilot Supply

3.00" 3.50"

.69"

1/8" NPT
Pilot Port
(Both Sides)

Part Numbers:
Aluminum Ductile/Steel
MA-A05ZZ-PA-ZZ-0 MA-S05ZZ-PA-ZZ-0
3
Supplied
O-Rings — Viton (5) 5/8" OD x 1/2" ID x 1/16" CS

.69"
3.50" (17.5) 9/32" Dia Thru
(88.9) .34" (4) Places
(8.6)

1.03"
(26.2)

3.00"
(76.2)

1/8" NPT
Pocket for
5/8" O.D. O’Ring Pilot Port
(5) Places Ea. Side

M A - A 0 5 Z Z - PA - Z Z - 0
Product Code Design Series
MA - Manifold Accessory
Port Designation Code
Material Code ZZ - No Ports
A - Aluminum
S - Ductile/Steel
Product Designation Code
Valve Pattern Code PA - Pilot Adaptor
05 - D05
Port Thread Code
ZZ - No Threads

8978 magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 Manifold Accessories
D05 Unloading Module

.69"

T A P B

3.00" 3.00"

T P
Ideal for use on inline bar manifolds
with cartridge relief valve.

Part Numbers: 3
Supplied Hardware

Aluminum Ductile/Steel
O-Rings — Viton (5) 5/8" OD x 1/2" ID x 1/16" CS

3.00" MA-A05ZZ-UM-ZZ-0 MA-S05ZZ-UM-ZZ-0

(76.2) .69"
(17.5)

3.00"
(76.2)

9/32" Dia Thru

Pocket for
5/8" O.D. O’Ring (4) Places
(5) Places

M A - A 0 5 Z Z - U M - Z Z - 0
Product Code Design Series
MA - Manifold Accessory

Material Code Port Designation Code

A - Aluminum ZZ - No Ports
S - Ductile/Steel
NFPA Pattern Code Product Designation Code
05 - D05 UM - Unloading Module

Port Thread Code

ZZ - No Threads

magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186 9898
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 Manifold Accessories
D03 Orifice Plate

.48"

PR A B TK 2.00" 1.75"
CIRCUIT

Supplied Hardware

Part Numbers:
O-Rings — Viton (5) 1/2" OD x 3/8" ID x 1/16" CS

3 Aluminum Ductile/Steel
Locating Pin — (1) 1/8" x 3/8" Roll Pin

MA-A03ZZ-OP-ZZ-0 MA-S03ZZ-OP-ZZ-0
Note:
Maximum allowable drill is .25" dia.

Locating Pin
2.00" (1) Place
(50.8)
.95" .48"
(24.1) (12.2)

.46"
(12.2)

1.75"
(44.5)

7/32" Dia Thru

Pocket for (4) Places
1/2" O.D. O’Ring
(4) Places

M A - S 0 3 Z Z - O P - Z Z - 0
Product Code Design Series
MA - Manifold Accessory

Material Code Port Designation Code

A - Aluminum ZZ - No Ports
S - Ductile/Steel
NFPA Pattern Code Product Designation Code
03 - D03 OP - Orifice Plate

Port Thread Code

ZZ - No Threads

18090 magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 Manifold Accessories
D05 Orifice Plate

.69"

PR A B TK 3.00" 2.75"
CIRCUIT

Supplied Hardware

Part Numbers:
3
O-Rings — Viton (5) 5/8" OD x 1/2" ID x 1/16" CS
Aluminum Ductile/Steel
MA-A05ZZ-OP-ZZ-0 MA-S05ZZ-OP-ZZ-0
Note:
Maximum allowable drill is .438" dia.

3.00"
(76.2) .69"
(17.5)

2.75"
(69.9)

9/32" Dia Thru

Pocket for
5/8" O.D. O’Ring (4) Places
(5) Places

M A - S 0 5 Z Z - O P - Z Z - 0
Product Code Design Series
MA - Manifold Accessory

Material Code Port Designation Code

A - Aluminum ZZ - No Ports
S - Ductile/Steel
NFPA Pattern Code Product Designation Code
05 - D05 OP - Orifice Plate

Port Thread Code

ZZ - No Threads

magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186 19
001
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 Manifold Accessories
D03 Tapping Plate

.97"

2.50" 1.97"

Supplied Hardware
O-Rings — Viton (4) 1/2" OD x 3/8" ID x 1/16" CS
Part Numbers:
Aluminum Ductile/Steel
Locating Pin — (1) 1/8" x 3/8" Roll Pin

MA-A03_ _-TP-_ _-1 MA-S03_ _-TP-_ _-1

.50"
PR (12.7)

3
.97"
(24.6)
Locating Pin
1.22" (1) Place
(31.0) 7/32" Dia Thru
PR (4) Places
1.00" 1.00"
(25.4) (25.4) B
PR A B PR
A
TK TK
1.97"
(50.0) A B
.50" .50"
(12.7) 1.22" (12.7)
(31.0) .50"
(12.7)
Port Locations Legend TK
Code PP All Ports
TK
Code PT PR & TK Ports 2.50"
(63.5)
Code AB A & B Ports

M A - S 0 3 4 S - T P - A B - 1
Product Code Design Series
MA - Manifold Accessory

Material Code Port Designation Code

A - Aluminum ZZ - No Ports (With ZZ Port Thread Code Only)
S - Ductile/Steel PP - Perimeter Ported - Ports on All 4 Sides
PT - PR & TK Ports on Sides
NFPA Pattern Code AB - A & B Ports on Sides
03 - D03
Product Designation Code
TP - Tapping Plate
Port Thread Code
4P - 1/4”-18 NPTF Pipe
4S - #4 SAE O’Ring (7/16-20)
4B - 1/4”-19 BSPP British Parallel
4T - 1/4”-19 BSPT British Taper
4M - M10 x 1 Metric ISO 6149
ZZ - No Threads (With ZZ Port Code Only)

19012 magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 Manifold Accessories
D05 Tapping Plate

1.47"

Supplied Hardware
O-Rings — Viton (5) 5/8" OD x 1/2" ID x 1/16" CS 3.50" 3.00"

Part Numbers:
Aluminum Ductile/Steel
MA-A05_ _-TP-_ _-1 MA-S05_ _-TP-_ _-1
SUGGESTED PORT
LOCATIONS Port Locations Legend
Code PP All Ports
Tap Drill 1.0"
(25.4) Deep PR Code PT PR & TK Ports
.84" Code AB A & B Ports

3
(21.3)
1.47"
(37.3)
1.75"
(44.5)
.84" .84"
(21.3) (21.3)

1.44" PR 1.19" 9/32" Dia Thru 3.00"

(36.6) (30.2) (76.2)
B A (4) Places
PR B A TK

TK
Tap Drill 1.5" (38.1) Deep
Tap Drill 1.5"
(38.1) Deep
3.50"
(88.9)

TK

M A - A 0 5 4 P - T P - P T- 1
Product Code Design Series
MA - Manifold Accessory

Material Code Port Designation Code

A - Aluminum ZZ - No Ports (With ZZ Port Thread Code Only)
S - Ductile/Steel PP - Perimeter Ported - Ports on All 4 Sides
PT - PR & TK Ports on Sides
NFPA Pattern Code AB - A & B Ports on Sides
05 - D05
Product Designation Code
TP - Tapping Plate
Port Thread Code
4P - 1/4”-18 NPTF Pipe
4S - #4 SAE O’Ring (7/16-20)
4B - 1/4”-19 BSPP British Parallel
4T - 1/4”-19 BSPT British Taper
4M - M10 x 1 Metric ISO 6149
ZZ - No Threads (With ZZ Port Code Only)

magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186 19
023
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 Manifold Accessories
D08 Tapping Plate

1.00"

Supplied Hardware
Loc. Pins (2) 1/4" Dia. x 1/2" LG
O-Rings — Viton (2) 3/4" OD x 1/2" ID 6.00" 4.50"
O-Rings — Viton (4) 1.312" OD x 1.06" ID

Part Numbers:
Aluminum Ductile/Steel
CODED PORT

MA-A03_ _-TP-_ _-1 MA-S03_ _-TP-_ _-1

LOCATIONS
A
1

3
.50" 2.53"
(12.7) (64.2) T P

.50"
(12.7)

4 A B
4 3
3
1
A B
B

1
Locating
4.50" Pin 1.00"
(114.3) (2) Places
A

TK PR (25.4)
2.57" 3.32"
(65.3) (84.3) 2
PR

1.94" 4
(49.3)
2
TK

4
A B

1.18" 6.00" .50" 4.50"

(30.0) (152.4) (12.7) (114.3)
1.00"
(25.4)
TK PR
1

PR

.50" 3.47" 6.00"

(12.7) (88.4) (152.4)

M A - A 0 8 4 P - T P - P T- 1
Product Code Design Series
MA - Manifold Accessory

Material Code Port Designation Code

A - Aluminum ZZ - No Ports (With ZZ Thread Code Only)
1 PP - Perimeter Ported - Ports on All 4 Sides
S - Ductile/Steel
2 PT - PR & TK Ports on Short Sides
3 AB - A & B Ports on Short Sides
NFPA Pattern Code
4 PS - All Ports - Short Sides
08 - D08

Port Thread Code Product Designation Code

4P - 1/4”-18 NPTF Pipe TP - Tapping Plate
4S - #4 SAE O’Ring (7/16-20)
4B - 1/4”-19 BSPP British Parallel
4T - 1/4”-19 BSPT British Taper
4M - M10 x 1 Metric ISO 6149

19034
ZZ - No Threads (With ZZ Port Code Only)

magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 Header and Junction Manifold
Description

Header Bar Manifolds: Magnaloy’s Header Manifolds are designed with the outlet ports connected to a common
inlet port thru the center of the manifold. Header Manifolds are ordered by specifying the End Port (Inlet)
Thread size and Side Port (Outlet) Thread size and the Port angle which specifies the orientation of the outlet
ports. Metric End and Side Port Threads are also available (consult Factory).

HEADER MANIFOLD HARDWARE

PART NO. MOUNTING BOLTS

3
H_ -_ _02P/_ _ _-_ _-1/Z (2) or (3) 1/4-20 UNC x 2.00 Long S.H.C.S.
H_ -_ _04_/_ _ _-_ _-1/Z (2) or (3) 1/4-20 UNC x 2.00 Long S.H.C.S.
H_ -_ _06_/_ _ _-_ _-1/Z (2) or (3) 1/4-20 UNC x 2.25 Long S.H.C.S.
H_ -_ _08_/_ _ _-_ _-1/Z (2) or (3) 1/4-20 UNC x 2.25 Long S.H.C.S.
H_ -_ _12_/_ _ _-_ _-1/Z (2) or (3) 1/4-20 UNC x 2.50 Long S.H.C.S.
H_ -_ _16_/_ _ _-_ _-1/Z (2) or (3) 5/16-18 UNC x 3.00 Long S.H.C.S.
H_ -_ _20_/_ _ _-_ _-1/Z (2) or (3) 3/8-16 UNC x 3.50 Long S.H.C.S.
H_ -_ _24_/_ _ _-_ _-1/Z (2) or (3) 1/2-13 UNC x 4.50 Long S.H.C.S.
H_ -_ _32_/_ _ _-_ _-1/Z (2) or (3) 1/2-13 UNC x 5.00 Long S.H.C.S.

Junction Bar Manifolds: Magnaloy’s Junction Manifolds are designed with varying size Inlet (End) and
Outlet (Side) ports to accommodate altering piping sizes and/or directions. Junction Manifolds are ordered
by specifying the Inlet Port Thread size and the Outlet Port Thread size and the Port Angle which specifies
the orientation of the outlet ports. Metric Inlet and Outlet Port Threads are also available (consult Factory).

JUNCTION MANIFOLD HARDWARE

PART NO. MOUNTING BOLTS
J_ -_ _000/01P-_ _-1/Z (2) or (3) 1/4-20 UNC x 2.00 Long S.H.C.S.
J_ -_ _000/02P-_ _-1/Z (2) or (3) 1/4-20 UNC x 2.00 Long S.H.C.S.
J_ -_ _000/04_-_ _-1/Z (2) or (3) 1/4-20 UNC x 2.25 Long S.H.C.S.
J_ -_ _000/06_-_ _-1/Z (2) or (3) 1/4-20 UNC x 2.25 Long S.H.C.S.
J_ -_ _000/08_-_ _-1/Z (2) or (3) 1/4-20 UNC x 2.50 Long S.H.C.S.
J_ -_ _000/12_-_ _-1/Z (2) or (3) 5/16-18 UNC x 3.00 Long S.H.C.S.
J_ -_ _000/16_-_ _-1/Z (2) or (3) 3/8-16 UNC x 3.50 Long S.H.C.S.
J_ -_ _000/20_-_ _-1/Z (2) or (3) 1/2-13 UNC x 4.50 Long S.H.C.S.
J_ -_ _000/24_-_ _-1/Z (2) or (3) 1/2-13 UNC x 5.00 Long S.H.C.S.

magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186 19
045
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 Connection Manifold
Header Bar Manifolds
HEADER MANIFOLD - 0o o
Connections Out One Side Only HEADER MANIFOLD - 90 O
(1 per Station) Side Connections at 90
(2 per Station)
Thru Mounting Holes
Apply Option Code Y or X
for Mtg. Screws to be included

Port Each End

Typ. All Headers

3
o
HEADER MANIFOLD - 180o HEADER MANIFOLD - 270
Side Connection Thru 3 Side Connections
(2 per Station) Terminating at Manifold’s Center
(3 per Station)

H A - 0 0 0 8 S / 0 8 S - 0 4 - 1 / Z
Product Code Options
H - Header Manifold Z - No Options

Material Code Design Series

A - Aluminum Number of Stations
S - Ductile/Steel
Port Angles Side Ports * (Outlet)
o ##S - SAE
00 - 0 o ##P - NPTF
09 - 90 o 01P - 1/16 NPT 04S - #4 SAE
18 - 180o 02P - 1/8 NPT 06S - #6 SAE
27 - 270 04P - 1/4 NPT 08S - #8 SAE
06P - 3/8NPT 12S - #12 SAE
08P - 1/2 NPT 16S - #16 SAE
End Ports * (Inlet) 12P - 3/4 NPT 20S - #20 SAE
##S - SAE 16P - 1” NPT 24S - #24 SAE
##P - Pipe 20P - 1 1/4 NPT 32S - #32 SAE
24P - 1 1/2 NPT
porting. See
SeePage 105
forfor Mounting Hardware.
* See size charts for standard sizes and
32P - 2” NPT
pg 14 Mtg. Hardware

19056 magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 Connection Manifold
Header Bar Manifolds
F
D
G E Typ. B Q - NPT or
R - SAE Ports
H

J A
C
K N - NPT or
C P - SAE Port
L - Dia., M - Places Both Ends
A

01P SIDE PORT

PART NO. A B C D E F G H J K L M N P Q R
H_- _ _02P/01P-02-1/Z 3.250 -- 2.625 4
H_- _ _02P/01P-03-1/Z 4.500 -- 3.875 4
H_- _ _02P/01P-04-1/Z 5.750 -- 5.125 4
H_- _ _02P/01P-05-1/Z 7.000 -- 6.375 4
H_- _ _02P/01P-06-1/Z 1.500 8.250 0.750 1.000 1.250 0.250 1.000 0.313 3.813 7.625 0.281 6 1/8 -- 1/16 --
H_- _ _02P/01P-07-1/Z 9.500 3.813 8.875 6
H_- _ _02P/01P-08-1/Z 10.750 5.063 10.125 6

3
H_- _ _02P/01P-09-1/Z 12.000 5.063 11.375 6
H_- _ _02P/01P-10-1/Z 13.250 6.313 12.625 6
02P SIDE PORT
PART NO. A B C D E F G H J K L M N P Q R
H_- _ _02P/02P-02-1/Z 3.625 -- 3.000 4
H_- _ _02P/02P-03-1/Z 5.000 -- 4.375 4
H_- _ _02P/02P-04-1/Z 6.375 -- 5.750 4
H_- _ _02P/02P-05-1/Z 7.750 -- 7.125 4
H_- _ _02P/02P-06-1/Z 1.500 9.125 0.750 1.125 1.375 0.250 1.000 0.313 4.250 8.500 0.281 6 1/8 -- 1/8 --
H_- _ _02P/02P-07-1/Z 10.500 4.250 9.875 6
H_- _ _02P/02P-08-1/Z 11.875 5.625 11.250 6
H_- _ _02P/02P-09-1/Z 13.250 5.625 12.625 6
H_- _ _02P/02P-10-1/Z 14.625 7.000 14.000 6

PART NO. A B C D E F G H J K L M N P Q R
H_- _ _04_/02P-02-1/Z 3.625 -- 3.000 4
H_- _ _04_/02P-03-1/Z 5.000 -- 4.375 4
H_- _ _04_/02P-04-1/Z 6.375 -- 5.750 4
H_- _ _04_/02P-05-1/Z 7.750 -- 7.125 4
H_- _ _04_/02P-06-1/Z 1.500 9.125 0.750 1.125 1.375 0.250 1.000 0.313 4.250 8.500 0.281 6 1/4 -4 1/8 --
H_- _ _04_/02P-07-1/Z 10.500 4.250 9.875 6
H_- _ _04_/02P-08-1/Z 11.875 5.625 11.250 6
H_- _ _04_/02P-09-1/Z 13.250 5.625 12.625 6
H_- _ _04_/02P-10-1/Z 14.625 7.000 14.000 6

PART NO. A B C D E F G H J K L M N P Q R
H_- _ _06_/02P-02-1/Z 3.625 -- 3.000 4
H_- _ _06_/02P-03-1/Z 5.000 -- 4.375 4
H_- _ _06_/02P-04-1/Z 6.375 -- 5.750 4
H_- _ _06_/02P-05-1/Z 7.750 -- 7.125 4
H_- _ _06_/02P-06-1/Z 1.750 9.125 0.875 1.125 1.375 0.250 1.250 0.313 4.250 8.500 0.281 6 3/8 -6 1/8 --
H_- _ _06_/02P-07-1/Z 10.500 4.250 9.875 6
H_- _ _06_/02P-08-1/Z 11.875 5.625 11.250 6
H_- _ _06_/02P-09-1/Z 13.250 5.625 12.625 6
H_- _ _06_/02P-10-1/Z 14.625 7.000 14.000 6

magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186 19
067
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 Connection Manifold
Header Bar Manifolds

F
D
G E Typ. B Q - NPT or
R - SAE Ports
H

J A
C
K N - NPT or
C P - SAE Port
L - Dia., M - Places Both Ends
A

3 04_ SIDE PORT

PART NO. A B C D E F G H J K L M N P Q R
H_- _ _04_/04_-02-1/Z 3.875 -- 3.250 4
H_- _ _04_/04_-03-1/Z 5.625 -- 5.000 4
H_- _ _04_/04_-04-1/Z 7.375 -- 6.750 4
H_- _ _04_/04_-05-1/Z 9.125 -- 8.500 4
H_- _ _04_/04_-06-1/Z 1.500 10.875 0.750 1.063 1.750 0.250 1.000 0.313 5.125 10.250 0.281 6 1/4 -4 1/4 -4
H_- _ _04_/04_-07-1/Z 12.625 5.125 12.000 6
H_- _ _04_/04_-08-1/Z 14.375 6.875 13.750 6
H_- _ _04_/04_-09-1/Z 16.125 6.875 15.500 6
H_- _ _04_/04_-10-1/Z 17.875 8.625 17.250 6

PART NO. A B C D E F G H J K L M N P Q R
H_- _ _06_/04_-02-1/Z 3.875 -- 3.250 4
H_- _ _06_/04_-03-1/Z 5.625 -- 5.000 4
H_- _ _06_/04_-04-1/Z 7.375 -- 6.750 4
H_- _ _06_/04_-05-1/Z 9.125 -- 8.500 4
H_- _ _06_/04_-06-1/Z 1.750 10.875 0.875 1.063 1.750 0.250 1.250 0.313 5.125 10.250 0.281 6 3/8 -6 1/4 -4
H_- _ _06_/04_-07-1/Z 12.625 5.125 12.000 6
H_- _ _06_/04_-08-1/Z 14.375 6.875 13.750 6
H_- _ _06_/04_-09-1/Z 16.125 6.875 15.500 6
H_- _ _06_/04_-10-1/Z 17.875 8.625 17.250 6

PART NO. A B C D E F G H J K L M N P Q R
H_- _ _08_/04_-02-1/Z 3.875 -- 3.250 4
H_- _ _08_/04_-03-1/Z 5.625 -- 5.000 4
H_- _ _08_/04_-04-1/Z 7.375 -- 6.750 4
H_- _ _08_/04_-05-1/Z 9.125 -- 8.500 4
H_- _ _08_/04_-06-1/Z 1.750 10.875 0.875 1.063 1.750 0.250 1.250 0.313 5.125 10.250 0.281 6 1/2 -8 1/4 -4
H_- _ _08_/04_-07-1/Z 12.625 5.125 12.000 6
H_- _ _08_/04_-08-1/Z 14.375 6.875 13.750 6
H_- _ _08_/04_-09-1/Z 16.125 6.875 15.500 6
H_- _ _08_/04_-10-1/Z 17.875 8.625 17.250 6

19078 magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 Connection Manifold
Header Bar Manifolds

F
D
G E Typ. B Q - NPT or
R - SAE Ports
H

J A
C
K N - NPT or
C P - SAE Port
L - Dia., M - Places Both Ends
A

06_ SIDE PORT 3

PART NO. A B C D E F G H J K L M N P Q R
H_- _ _06_/06_-02-1/Z 5.000 -- 4.375 4
H_- _ _06_/06_-03-1/Z 7.000 -- 6.375 4
H_- _ _06_/06_-04-1/Z 9.000 -- 8.375 4
H_- _ _06_/06_-05-1/Z 11.000 -- 10.375 4
H_- _ _06_/06_-06-1/Z 1.750 13.000 0.875 1.500 2.000 0.250 1.250 0.313 6.188 12.375 0.281 6 3/8 -6 3/8 -6
H_- _ _06_/06_-07-1/Z 15.000 6.188 14.375 6
H_- _ _06_/06_-08-1/Z 17.000 8.188 16.375 6
H_- _ _06_/06_-09-1/Z 19.000 8.188 18.375 6
H_- _ _06_/06_-10-1/Z 21.000 10.188 20.375 6

PART NO. A B C D E F G H J K L M N P Q R
H_- _ _08_/06_-02-1/Z 5.000 -- 4.375 4
H_- _ _08_/06_-03-1/Z 7.000 -- 6.375 4
H_- _ _08_/06_-04-1/Z 9.000 -- 8.375 4
H_- _ _08_/06_-05-1/Z 11.000 -- 10.375 4
H_- _ _08_/06_-06-1/Z 1.750 13.000 0.875 1.500 2.000 0.250 1.250 0.313 6.188 12.375 0.281 6 1/2 -8 3/8 -6
H_- _ _08_/06_-07-1/Z 15.000 6.188 14.375 6
H_- _ _08_/06_-08-1/Z 17.000 8.188 16.375 6
H_- _ _08_/06_-09-1/Z 19.000 8.188 18.375 6
H_- _ _06_/06_-10-1/Z 21.000 10.188 20.375 6

PART NO. A B C D E F G H J K L M N P Q R
H_- _ _12_/06_-02-1/Z 5.000 -- 4.375 4
H_- _ _12_/06_-03-1/Z 7.000 -- 6.375 4
H_- _ _12_/06_-04-1/Z 9.000 -- 8.375 4
H_- _ _12_/06_-05-1/Z 11.000 -- 10.375 4
H_- _ _12_/06_-06-1/Z 2.000 13.000 1.000 1.500 2.000 0.250 1.500 0.313 6.188 12.375 0.281 6 3/4 -12 3/8 -6
H_- _ _12_/06_-07-1/Z 15.000 6.188 14.375 6
H_- _ _12_/06_-08-1/Z 17.000 8.188 16.375 6
H_- _ _12_/06_-09-1/Z 19.000 8.188 18.375 6
H_- _ _12_/06_-10-1/Z 21.000 10.188 20.375 6

magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186 19
089
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 Connection Manifold
Header Bar Manifolds
08_ SIDE PORT
PART NO. A B C D E F G H J K L M N P Q R
H_- _ _08_/08_-02-1/Z 5.375 -- 4.750 4
H_- _ _08_/08_-03-1/Z 7.750 -- 7.125 4
H_- _ _08_/08_-04-1/Z 10.125 -- 9.500 4
H_- _ _08_/08_-05-1/Z 12.500 -- 11.875 4
1.750 0.875 1.500 2.375 0.250 1.250 0.313 0.281 1/2 -8 1/2 -8
H_- _ _08_/08_-06-1/Z 14.875 7.130 14.250 6
H_- _ _08_/08_-07-1/Z 17.250 7.130 16.625 6
H_- _ _08_/08_-08-1/Z 19.625 9.500 19.000 6
H_- _ _08_/08_-09-1/Z 22.000 9.500 21.375 6

PART NO. A B C D E F G H J K L M N P Q R
H_- _ _12_/08_-02-1/Z 5.375 -- 4.750 4
H_- _ _12_/08_-03-1/Z 7.750 -- 7.125 4
H_- _ _12_/08_-04-1/Z 10.125 -- 9.500 4
H_- _ _12_/08_-05-1/Z 12.500 -- 11.875 4
2.000 1.000 1.500 2.375 0.250 1.500 0.313 0.281 3/4 -12 1/2 -8
H_- _ _12_/08_-06-1/Z 14.875 7.125 14.250 6
H_- _ _12_/08_-07-1/Z 17.250 7.125 16.625 6

3
H_- _ _12_/08_-08-1/Z 19.625 9.500 19.000 6
H_- _ _12_/08_-09-1/Z 22.000 9.500 21.375 6

PART NO. A B C D E F G H J K L M N P Q R
H_- _ _16_/08_-02-1/Z 5.375 -- 4.625 4
H_- _ _16_/08_-03-1/Z 7.750 -- 7.000 4
H_- _ _16_/08_-04-1/Z 10.125 -- 9.375 4
H_- _ _16_/08_-05-1/Z 12.500 -- 11.750 4
2.500 1.250 1.500 2.375 0.280 1.940 0.375 0.344 1 -16 1/2 -8
H_- _ _16_/08_-06-1/Z 14.875 7.063 14.125 6
H_- _ _16_/08_-07-1/Z 17.250 7.063 16.500 6
H_- _ _16_/08_-08-1/Z 19.625 9.438 18.875 6
H_- _ _16_/08_-09-1/Z 22.000 9.438 21.250 6
12_ SIDE PORT
PART NO. A B C D E F G H J K L M N P Q R
H_- _ _12_/12_-02-1/Z 6.875 -- 6.250 4
H_- _ _12_/12_-03-1/Z 10.125 -- 9.500 4
H_- _ _12_/12_-04-1/Z 13.375 -- 12.750 4
2.000 1.000 1.813 3.250 0.250 1.500 0.313 0.281 3/4 -12 3/4 -12
H_- _ _12_/12_-05-1/Z 16.625 -- 16.000 4
H_- _ _12_/12_-06-1/Z 19.875 9.625 19.250 6
H_- _ _12_/12_-07-1/Z 23.125 9.625 22.500 6

PART NO. A B C D E F G H J K L M N P Q R
H_- _ _16_/12_-02-1/Z 6.875 -- 6.125 4
H_- _ _16_/12_-03-1/Z 10.125 -- 9.375 4
H_- _ _16_/12_-04-1/Z 13.375 -- 12.625 4
2.500 1.250 1.813 3.250 0.280 1.940 0.375 0.344 1 -16 3/4 -12
H_- _ _16_/12_-05-1/Z 16.625 -- 15.875 4
H_- _ _16_/12_-06-1/Z 19.875 9.563 19.125 6
H_- _ _16_/12_-07-1/Z 23.125 9.563 22.375 6

PART NO. A B C D E F G H J K L M N P Q R
H_- _ _20_/12_-02-1/Z 6.875 -- 6.125 4
H_- _ _20_/12_-03-1/Z 10.125 -- 9.375 4
H_- _ _20_/12_-04-1/Z 13.375 -- 12.625 4
3.000 1.500 1.813 3.250 0.344 2.312 0.375 0.406 1-1/4 -20 3/4 -12
H_- _ _20_/12_-05-1/Z 16.625 -- 15.875 4
H_- _ _20_/12_-06-1/Z 19.875 9.563 19.125 6
H_- _ _20_/12_-07-1/Z 23.125 9.563 22.375 6

19190 magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 Connection Manifold
Header Bar Manifolds
F
D
G E Typ. B Q - NPT or
R - SAE Ports
H

J A
C
K N - NPT or
C P - SAE Port
L - Dia., M - Places Both Ends
A
16_ SIDE PORT
PART NO. A B C D E F G H J K L M N P Q R
H_-_ _16_/16_-02-1/Z 7.750 -- 7.000 4
H_-_ _16_/16_-03-1/Z 11.500 -- 10.750 4
H_-_ _16_/16_-04-1/Z 2.500 15.250 1.250 2.000 3.750 0.280 1.940 0.375 -- 14.500 0.344 4 1 -16 1 -16
H_-_ _16_/16_-05-1/Z 19.000 7.250 18.250 6
H_-_ _16_/16_-06-1/Z 22.750 11.000 22.000 6
PART NO. A B C D E F G H J K L M N P Q R
H_-_ _20_/16_-02-1/Z 7.750 -- 7.000 4
H_-_ _20_/16_-03-1/Z 11.500 -- 10.750 4
H_-_ _20_/16_-04-1/Z
H_-_ _20_/16_-05-1/Z
3.000 15.250 1.500 2.000 3.750 0.344 2.312 0.375
19.000
-- 14.500 0.406
7.250 18.250
4
6
1-1/4 -20 1 -16
3
H_-_ _20_/16_-06-1/Z 22.750 11.000 22.000 6
PART NO. A B C D E F G H J K L M N P Q R
H_-_ _24_/16_-02-1/Z 7.750 -- 6.750 4
H_-_ _24_/16_-03-1/Z 11.500 -- 10.500 4
H_-_ _24_/16_-04-1/Z 3.500 15.250 1.750 2.000 3.750 0.406 2.688 0.500 -- 14.250 0.531 4 1-1/2 -24 1 -16
H_-_ _24_/16_-05-1/Z 19.000 7.125 18.000 6
H_-_ _24_/16_-06-1/Z 22.750 10.875 21.750 6
20_ SIDE PORT
PART NO. A B C D E F G H J K L M N P Q R
H_-_ _20_/20_-02-1/Z 8.500 -- 7.750 4
H_-_ _20_/20_-03-1/Z 12.500 -- 11.750 4
3.000 1.500 2.250 4.000 0.344 2.312 0.375 0.406 1-1/4 -20 1-1/4 -20
H_-_ _20_/20_-04-1/Z 16.500 -- 15.750 4
H_-_ _20_/20_-05-1/Z 20.500 7.875 19.750 6
PART NO. A B C D E F G H J K L M N P Q R
H_-_ _24_/20_-02-1/Z 8.500 -- 7.500 4
H_-_ _24_/20_-03-1/Z 12.500 -- 11.500 4
3.500 1.750 2.250 4.000 0.406 2.688 0.500 0.531 1-1/2 -24 1-1/4 -20
H_-_ _24_/20_-04-1/Z 16.500 -- 15.500 4
H_-_ _24_/20_-05-1/Z 20.500 7.750 19.500 6
24_ SIDE PORT
PART NO. A B C D E F G H J K L M N P Q R
H_-_ _24_/24_-02-1/Z 10.000 -- 9.000 4
H_-_ _24_/24_-03-1/Z 3.500 15.000 1.750 2.500 5.000 0.406 2.688 0.500 -- 14.000 0.531 4 1-1/2 -24 1-1/2 -24
H_-_ _24_/24_-04-1/Z 20.000 9.500 19.000 6
PART NO. A B C D E F G H J K L M N P Q R
H_-_ _32P/24_-02-1/Z 10.000 -- 9.000 4
H_-_ _32P/24_-03-1/Z 4.000 15.000 2.000 2.500 5.000 0.406 3.188 0.500 -- 14.000 0.531 4 2 -32 1-1/2 -24
H_-_ _32P/24_-04-1/Z 20.000 9.500 19.000 6
PART NO. A B C D E F G H J K L M N P Q R
H_-_ _32S/24_-02-1/Z 10.000 -- 9.000 4
H_-_ _32P/24_-03-1/Z 4.500 15.000 2.250 2.500 5.000 0.406 3.688 0.500 -- 14.000 0.531 4 2 -32 1-1/2 -24
H_-_ _32S/24_-04-1/Z 20.000 9.500 19.000 6

magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186 111010
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 Connection Manifold
Junction Bar Manifolds
o
JUNCTION MANIFOLD - 90 O
Side Connections at 90
(2 per Station)
Thru Mounting Holes
Apply Option Code Y or X
for Mtg. Screws to be included

JUNCTION MANIFOLD - 180o

Side Connection Thru
(2 per Station)
JUNCTION MANIFOLD - 270o
3
3 Side Connections
Terminating at Manifold’s Center
(3 per Station)

J A - 2 7 0 0 0 / 0 8 S - 0 4 - 1 / Z
Product Code Options
J - Junction Manifold Z - No Options

Material Code Design Series

A - Aluminum Number of Stations
S - Ductile/Steel
Side Ports *
Port Angles ##S - SAE
o
09 - 90 o ##P - NPTF
18 - 180 o 01P - 1/16 NPT 04S - #4 SAE
27 - 270 02P - 1/8 NPT 06S - #6 SAE
04P - 1/4 NPT 08S - #8 SAE
06P - 3/8NPT 12S - #12 SAE
End Ports 08P - 1/2 NPT 16S - #16 SAE
‘000’ for all 12P - 3/4 NPT 20S - #20 SAE
Junction Manifold 16P - 1” NPT 24S - #24 SAE
20P - 1 1/4 NPT 32S - #32 SAE
* See size charts for standard sizes and
See Page 105
forforMtg.
Mounting Hardware.
24P - 1 1/2 NPT
porting.See pg 14 Hardware 32P - 2” NPT

110112 magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 Connection Manifold
Junction Bar Manifolds
F
D
G E Typ. B Q - NPT or
R - SAE Ports
H

J A
C
K
C
L - Dia., M - Places
A
01P SIDE PORT
PART NO. A B C D E F G H J K L M Q R
J_-_ _000/01P-02-1/Z 3.250 -- 2.625 4

3
J_-_ _000/01P-03-1/Z 4.500 -- 3.875 4
J_-_ _000/01P-04-1/Z 5.750 -- 5.125 4
J_-_ _000/01P-05-1/Z 7.000 -- 6.375 4
J_-_ _000/01P-06-1/Z 1.500 8.250 0.750 1.000 1.250 0.250 1.000 0.313 3.813 7.625 0.281 6 1/16 --
J_-_ _000/01P-07-1/Z 9.500 3.813 8.875 6
J_-_ _000/01P-08-1/Z 10.750 5.063 10.125 6
J_-_ _000/01P-09-1/Z 12.000 5.063 11.375 6
J_-_ _000/01P-10-1/Z 13.250 6.313 12.625 6

02P SIDE PORT

PART NO. A B C D E F G H J K L M Q R
J_-_ _000/02P-02-1/Z 3.625 -- 3.000 4
J_-_ _000/02P-03-1/Z 5.000 -- 4.375 4
J_-_ _000/02P-04-1/Z 6.375 -- 5.750 4
J_-_ _000/02P-05-1/Z 7.750 -- 7.125 4
J_-_ _000/02P-06-1/Z 1.500 9.125 0.750 1.125 1.375 0.250 1.000 0.313 4.250 8.500 0.281 6 1/8 --
J_-_ _000/02P-07-1/Z 10.500 4.250 9.875 6
J_-_ _000/02P-08-1/Z 11.875 5.625 11.250 6
J_-_ _000/02P-09-1/Z 13.250 5.625 12.625 6
J_-_ _000/02P-10-1/Z 14.625 7.000 14.000 6

04_ SIDE PORT

PART NO. A B C D E F G H J K L M Q R
J_-_ _000/04_-02-1/Z 3.875 -- 3.250 4
J_-_ _000/04_-03-1/Z 5.625 -- 5.000 4
J_-_ _000/04_-04-1/Z 7.375 -- 6.750 4
J_-_ _000/04_-05-1/Z 9.125 -- 8.500 4
J_-_ _000/04_-06-1/Z 1.750 10.875 0.875 1.063 1.750 0.250 1.250 0.313 5.125 10.250 0.281 6 1/4 -4
J_-_ _000/04_-07-1/Z 12.625 5.125 12.000 6
J_-_ _000/04_-08-1/Z 14.375 6.875 13.750 6
J_-_ _000/04_-09-1/Z 16.125 6.875 15.500 6
J_-_ _000/04_-10-1/Z 17.875 8.625 17.250 6

magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186 111032
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 Connection Manifold
Junction Bar Manifolds
06_ SIDE PORT
PART NO. A B C D E F G H J K L M Q R
J_-_ _000/06_-02-1/Z 5.000 -- 4.375 4
J_-_ _000/06_-03-1/Z 7.000 -- 6.375 4
J_-_ _000/06_-04-1/Z 9.000 -- 8.375 4
J_-_ _000/06_-05-1/Z 11.000 -- 10.375 4
J_-_ _000/06_-06-1/Z 1.750 13.000 0.875 1.500 2.000 0.250 1.250 0.313 6.188 12.375 0.281 6 3/8 -6
J_-_ _000/06_-07-1/Z 15.000 6.188 14.375 6
J_-_ _000/06_-08-1/Z 17.000 8.188 16.375 6
J_-_ _000/06_-09-1/Z 19.000 8.188 18.375 6
J_-_ _000/06_-10-1/Z 21.000 10.188 20.375 6

08_ SIDE PORT

PART NO. A B C D E F G H J K L M Q R
J_-_ _000/08_-02-1/Z 5.375 -- 4.750 4
J_-_ _000/08_-03-1/Z 7.750 -- 7.125 4
J_-_ _000/08_-04-1/Z 10.125 -- 9.500 4
J_-_ _000/08_-05-1/Z 12.500 -- 11.875 4

3
2.000 1.000 1.500 2.375 0.250 1.500 0.313 0.281 1/2 -8
J_-_ _000/08_-06-1/Z 14.875 7.125 14.250 6
J_-_ _000/08_-07-1/Z 17.250 7.125 16.625 6
J_-_ _000/08_-08-1/Z 19.625 9.500 19.000 6
J_-_ _000/08_-09-1/Z 22.000 9.500 21.375 6
12_ SIDE PORT
PART NO. A B C D E F G H J K L M Q R
J_-_ _000/12_-02-1/Z 6.875 -- 6.125 4
J_-_ _000/12_-03-1/Z 10.125 -- 9.375 4
J_-_ _000/12_-04-1/Z 13.375 -- 12.625 4
2.500 1.250 1.813 3.250 0.280 1.940 0.375 0.344 3/4 -12
J_-_ _000/12_-05-1/Z 16.625 -- 15.875 4
J_-_ _000/12_-06-1/Z 19.875 9.563 19.125 6
J_-_ _000/12_-07-1/Z 23.125 9.563 22.375 6

16_ SIDE PORT

PART NO. A B C D E F G H J K L M Q R
J_-_ _000/16_-02-1/Z 7.750 -- 7.000 4
J_-_ _000/16_-03-1/Z 11.500 -- 10.750 4
J_-_ _000/16_-04-1/Z 3.000 15.250 1.500 2.000 3.750 0.344 2.312 0.375 -- 14.500 0.406 4 1 -16
J_-_ _000/16_-05-1/Z 19.000 7.250 18.250 6
J_-_ _000/16_-06-1/Z 22.750 11.000 22.000 6

20_ SIDE PORT

PART NO. A B C D E F G H J K L M Q R
J_-_ _000/20_-02-1/Z 8.500 -- 7.500 4
J_-_ _000/20_-03-1/Z 12.500 -- 11.500 4
3.500 1.750 2.250 4.000 0.410 2.688 0.500 0.531 1-1/4 -20
J_-_ _000/20_-04-1/Z 16.500 -- 15.500 4
J_-_ _000/20_-05-1/Z 20.500 7.750 19.500 6

24_ SIDE PORT

PART NO. A B C D E F G H J K L M Q R
J_-_ _000/24_-02-1/Z 10.000 -- 9.000 4
J_-_ _000/24_-03-1/Z 4.000 15.000 2.000 2.500 5.000 0.410 3.188 0.500 -- 14.000 0.531 4 1-1/2 -24

110134
J_-_ _000/24_-04-1/Z 9.500 19.000

magnaloy coupling company 989 356-2186

20.000 6

501 Commerce Drive Alpena, MI 49707

A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 Magnaloy Reservoirs

SECTION 4
MAGNALOY HYDRAULIC RESERVOIRS

NOTE: Due to Magnaloy’s policy of continuous improvement, specificaitons are subject to change without notice.
Check with the factory or our Web Site at www.magnaloy.com for the latest information.

magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186 115
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 Magnaloy Reservoirs
Quality.... Every Magnaloy reservoir is leak tested using a die penetrant, ensuring the integrity of each and
every weld. In addition, every sharp edge and corner is deburred to help eliminate the risk of
dangerous and costly injuries to assembly personnel. To insure a leakproof assembly, Magnaloy
utilizes NPT Tapered Thread Fittings and Plugs for all Reservoir Drains.
Please Note: We do NOT leak test any welds on the top of our reservoirs. If you need a positive leak free top, please
consult the factory

Custom.... Whether a standard reservoir form our catalog, a hand sketch or DIN style, Magnaloy welcomes
the opportunity to create a reservoir that will satisfy your application requirements. We specialize
in pre-cut holes and/or special prepping of reservoirs reducing costly labor assembly time.

Value...... Our prices are competitive with all manufacturers of quality reservoirs. Magnaloy reservoirs arrive
clean and ready to assemble. No costly labor required for cleanup. Other value added features
include “one stop shopping” resulting in savings from fewer issued checks, purchase orders,
correspondence and single source follow-up.

The Magnaloy tradition continues....

In the early planning stages of our reservoir line, a customer exclaimed, when learning of our new
product, “if magnaloy is putting their name on it, that’s good enough for me.” Where other
manufacturers dabble in expanding their product line, we take every new product very serious and
ensure the magnaloy tradition of quality, value and support continues.

Other Magnaloy Reservoir Necessities....

Magnaloy offers a full line of Accessory Products for your reservoir. These include Filler Breather
Caps, Adapters, Mounting Flanges, Screens, Suction Strainers, Spin-on and Tank Top Filters, Liquid
Level Gauges and other products. See Magnaloy’s complete line of accessory items in our Accessory
Products Catalog or visit us at www.magnaloy.com.

116 magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 Vertical ECONO Reservoirs
Magnaloy Coupling Company’s line of reservoirs begins with the Econo Series. These reservoirs are available in
2, 3, 5, 8, 10, 14, 20 and 25 gallon capacities. Each reservoir includes our Sight Level Gauge w/Temperature
Readout, NPT Tank Drain, cutout and tapped holes for Reservoir Cover Plate (ordered separately), 6” Steel End
Cover (on 8 gallon and larger), Primer Coated Exterior and Rust Inhibitor Coated Interior. All edges are de-
burred for safe handling.
RVP02, RVP03 and RVP05 Econo Reservoirs:
Features:
1 - 3/8-16 Cover Mounting Nuts
2 - Magnaloy Sight Level Gauge
w/temp *
3 - 1/2” NPT Drain
4 - Neoprene Gasket for Cover
Plate Seal **
Primer Coated Exterior
Rust Inhibitor Coated Interior
* Sight Level Gauge:
2 gallon - 3” Gauge (SLLG-03T-C)
3 & 5 gallon - 5” Gauge (SLLG-05T-C)
** Cover Plate is ordered as a separate
item, see page 120 for specifications

Part Number A B G H W
RVP02 10.00 9.25 1.13 8.00 9.38
RVP03 10.00 9.25 2.50 12.00 9.38
RVP05 10.00 9.25 1.50 16.00 9.38
NOTE: Due to Magnaloy’s policy of continuous improvement, specifications are subject to change without notice.

magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186 117
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 Vertical ECONO Reservoirs
RVP08, RVP10 and RVP14 Econo Reservoirs:
Features:
1 - 3/8-16 Cover Mounting Nuts
2 - Magnaloy 5” Sight Level Gauge w/temp
(SLLG-05T-C)
3 - 3/4” NPT Drain
4 - Neoprene Gasket for Cover Plate Seal *
5 - 6” Steel Clean-out Cover (REC06)
Primer Coated Exterior
Rust Inhibitor Coated Interior
* Cover Plate is ordered as a separate item, see page 120 for
specifications

Part Number A B C D E F G H W
RVP08 12.00 11.13 14.25 13.38 5.06 1.63 3.13 18.13 12.00
RVP10 15.00 14.13 19.00 18.13 6.25 2.63 2.81 13.94 16.75
RVP14 12.00 11.13 20.25 19.38 6.88 1.63 2.88 20.13 18.00
NOTE: Due to Magnaloy’s policy of continuous improvement, specifications are subject to change without notice.

118 magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 Vertical ECONO Reservoirs
RVP20 and RVP25 Econo Reservoirs:
Features:
1 - 3/8-16 Cover Mounting Nuts
2 - Magnaloy 5” Sight Level Gauge w/temp
(SLLG-05T-C)
3 - 3/4” NPT Drain
4 - Neoprene Gasket for Cover Plate Seal *
5 - 6” Steel Clean-out Cover (REC06)
6 - Tank Top Stiffener for rigidity and noise
reduction
Primer Coated Exterior
Rust Inhibitor Coated Interior
* Cover Plate is ordered as a separate item, see page 120
for specifications.

Part Number A B C D E F G H L W
RVP20 18.00 17.13 26.25 25.38 10 3.25 1.63 14.25 13.00 24.00
RVP25 18.00 17.13 26.25 25.38 10 3 5.63 18.13 12.25 24.00

NOTE: Due to Magnaloy’s policy of continuous improvement, specifications are subject to change without notice.

magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186 119
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 Vertical ECONO Reservoirs
RVPT-1, RVPT-2, RVPT-3 and RVPT-4 Cover Plates:
Magnaloy offer 4 choices of Cover Plates for the Econo Series of Reservoirs to meet your specific requirements.
Each Cover Plate will fit any of the Econo Reservoirs. All Cover Plates are formed from 7 gauge sheet metal.

RVPT-1 Cover Plate RVPT-2 Cover Plate

Blank Cover Includes: 1 - Filler Breather Cutout(1/2” NPT)

RVPT-3 Cover Plate RVPT-4 Cover Plate

Includes: 1 - Filler Breather Cutout(1/2” NPT) Includes: 1 - Filler Breather Cutout(1/2” NPT)
2 - 056C Mount Cutout 2 - 056C Mount Cutout
3 - 1/2” NPT Connector

Part Number A B C D
NOTE: Reservoirs and Cover Plates are
RVPT-1 10.11 N/A N/A N/A ordered separately. Order by the
RVPT-2 10.11 .88 3.88 N/A specific part number for the Reservoir
RVPT-3 10.11 .88 3.88 1.41 and Cover Plate.
RVPT-4 10.11 .88 3.88 1.41

NOTE: Due to Magnaloy’s policy of continuous improvement, specifications are subject to change without notice.

120 magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 Vertical Series Reservoirs
RVSxx-x Series Reservoirs:
Size Body Form Bottom Form
5 gal 11 ga 11 ga
10 gal 11 ga 11 ga
20 gal 11 ga 11 ga
30 gal 11 ga 11 ga
40 gal 11 ga 11 ga

Includes:
1- Sight Level Gauge (front mount)
(SLLG-05T-C)
2 - 1/2” NPT Tank Drain
3 - (4) 3/8-16 Threaded Gussets for
Cover Mounting Bolts
4 - “U” Gasket for Top Seal
5 - 9/16” Dia. Holes on Bottom Flange
for Tank Mounting
Choice of Top - ordered separately, see
page 123
Primer Coated Exterior
Rust Inhibitor Coated Interior

Part Capacity Reservoir Dimensions (Inches)

Series
Number Gallons A B C D E F J K
RVS05-1 1 5 14.5 12.5 10 12 0.5 1.25 13.5 10
RVS10A-1 1 10 14.5 12.5 19.69 12 0.5 1.25 13.5 10
RVS10B-2 2 10 19 16.5 11.75 16 0.75 1.25 17.5 14
RVS10-2 2 10 19 16.5 15 16 0.75 1.25 17.5 14
RVS20-2 2 20 19 16.5 23.69 16 0.75 1.25 17.5 14
RVS20-3 3 20 20.5 18 18 17.5 0.75 1.5 19 15
RVS30-2 2 30 19 16.5 35.69 16 0.75 1.25 17.5 14
RVS30-3 3 30 20.5 18 26 17.5 0.75 1.5 19 15
RVS40-3 3 40 20.5 18 34 17.5 0.75 1.5 19 15
NOTE: Due to Magnaloy’s policy of continuous improvement, specifications are subject to change without notice.

magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186 121
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 Vertical Series Reservoirs
Dual Vertical Reservoirs:
Size Body Form Bottom Form
Series 2
40 gal 11 ga 11 ga
60 gal 11 ga 11 ga
Series 3
50 gal 11 ga 11 ga
60 gal 11 ga 11 ga

Includes:
1 - Sight Level Gauge (front mount)
(SLLG-05T-C)
2 - 3/4 NPT Drain
3 - “U” Gaskets for Cover Plates
4 - Baffle with Cutouts for Circulation
5 - 9/16 Dia. Holes (4) on Bottom Flange
for Tank Mounting
6 - 3/8-16 Bolts (8) for Cover Tie Down
Choice of Tops - ordered separately (2
tops required per reservoir)(not shown),
4 see page 123
Prime Coated Exterior
Rust Inhibitor Coated Interior

Dual Vertical Reservoirs- Series 2 (order Series 2 Tops)

PART NO. SIZE. A B C D1 D2 E F G
RDVS40-2 40 Gallon 36 16.5 16 35.25 14 33 18 24
RDVS60-2 60 Gallon 36 16.5 16 35.25 14 33 24 36
Dual Vertical Reservoirs- Series 3 (order Series 3 Tops)
PART NO. SIZE A B C D1 D2 E F G
RDVS50-3 50 Gallon 39 18 17.5 38.25 15.5 36 19 22.5
RDVS60-3 60 Gallon 39 18 17.5 38.25 15.5 36 22.5 26.5

122 magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 Vertical Series Reservoirs
RVS & Dual Vertical Series Reservoir Tops:

Blank Cover Cover w/Filler Breather Cutout

Part Number RVSx-T-1 Part Number RVSx-T-2

“M” Pump/Motor Mount Cutout Specifications

Code Pump/Motor M Hole Bolt
“M” Mount Size* Dia. Dia Circle
A 056 option A 5.19 7/16 5.88
B 056 option B 5.00 7/16 5.88
Cover w/Filler Breather C 182 option A 6.25 17/32 7.25 4
Cutout and Pump/Motor Mount Cutout D 182 option B 9.13 17/32 10.25
Part Number RVSx-T-3(4)/M * See Magnaloy’s Pump/Motor Mounts, page 17 for more details

Vertical Fits Pump/Motor

Reservoir Top Dimensions (Inches)
Reservoir Reservoir Mount Code
Top Series A B C D M
RVS1-T-1 1 12.5 - - - -
RVS1-T-2 1 12.5 2.5 - - -
RVS1-T-3/M 1 12.5 2.5 6.25 5 A or B
RVS1-T-4/M 1 12.5 2.5 6.25 5 C
RVS2-T-1 2 16.5 - - - -
RVS2-T-2 2 16.5 2.5 - - -
RVS2-T-3/M 2 16.5 2.5 8.25 5.5 A or B
RVS2-T-4/M 2 16.5 2.5 8.25 6.25 C or D
RVS3-T-1 3 18 - - - -
RVS3-T-2 3 18 2.5 - - -
RVS3-T-3/M 3 18 2.5 9 5.5 A or B
RVS3-T-4/M 3 18 2.5 9 6.25 C or D
NOTE: Due to Magnaloy’s policy of continuous improvement, specifications are subject to change without notice.
magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186 123
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 JIC Series Reservoirs
RJICxx-FT* JIC Series Reservoirs:
Size Ends Form Top Baffle
10 gal 7 ga 11 ga 7 ga 12 ga
15 gal 7 ga 11 ga 7 ga 12 ga
20 gal 7 ga 11 ga 7 ga 12 ga
30 gal 7 ga 11 ga 7 ga 12 ga
40 gal 7 ga 11 ga 7 ga 12 ga
50 gal 7 ga 11 ga 7 ga 12 ga
60 gal 7 ga 11 ga 1/4” 12 ga
80 gal 7 ga 11 ga 3/8” 12 ga
100 gal 7 ga 11 ga 3/8” 12 ga
120 gal 3/8” 11 ga 3/8” 12 ga
150 gal 3/8” 11 ga 3/8” 12 ga
200 gal 3/8” 7 ga 3/8” 12 ga
Includes:
1 - Sight Level Gauge (front mount)
(SLLG-05T-C)
2 - End Cover w/3/4” NPT Drain
End Cover w/out Drain (opposite end)
3 - Sloped Bottom
4 - Filler Breather Cap and Riser
(FB-H008)
5 - Baffle w/Circulation Cutout
Primer Coated Exterior
Rust Inhibitor Coated Interior
4 NOTE: Welds on the Top of these reservoirs
are NOT leak tested.
Part Capacity Reservoir Dimensions (Inches) End
Number Gallons A B C D E Cover
RJIC010-FT 10 22 18 19 18.25 16.5 12”
RJIC015-FT 15 26 18 19 22.25 16.5 12”
RJIC020-FT 20 30 18 19 26.25 16.5 12”
RJIC030-FT 30 36 24 19.38 32.25 22.5 12”
RJIC040-FT 40 36 24 21 32.25 22.5 12”
RJIC050-FT 50 36 24 23 32.25 22.5 16”
RJIC060-FT 60 48 27 20.69 44.25 25.5 16”
RJIC080-FT 80 60 27 21.5 56.25 25.5 16”
RJIC100-FT 100 60 27 23.5 56.25 25.5 16”
RJIC120-FT 120 60 30 27 56.25 28.5 16”
RJIC150-FT 150 60 30 31 56.25 28.5 16”
RJIC200-FT 200 72 36 29.38 68.25 34.5 18”
NOTE: Couplings, both SAE & NPT can be installed per your specifications
* Also available with Removable Top (substitute RT for FT) and Removable Baffle (substitute RB for FT) See page
JIC-RB for dimensions of the RB versions.
NOTE: Due to Magnaloy’s policy of continuous improvement, specifications are subject to change without notice.
124 magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 JIC Series Reservoirs
RJICxx-RB* JIC Series Reservoirs:
Size Ends Form Top Baffle
10 gal 7 ga 11 ga 7 ga 12 ga
15 gal 7 ga 11 ga 7 ga 12 ga
20 gal 7 ga 11 ga 7 ga 12 ga
30 gal 7 ga 11 ga 7 ga 12 ga
40 gal 7 ga 11 ga 7 ga 12 ga
50 gal 7 ga 11 ga 7 ga 12 ga
60 gal 7 ga 11 ga 1/4” 12 ga
80 gal 7 ga 11 ga 3/8” 12 ga
100 gal 7 ga 11 ga 3/8” 12 ga
120 gal 3/8” 11 ga 3/8” 12 ga
150 gal 3/8” 11 ga 3/8” 12 ga
200 gal 3/8” 7 ga 3/8” 12 ga
Includes:
1 - Sight Level Gauge (front mount)
(SLLG-05T-C)
2 - End Cover w/3/4” NPT Drain
End Cover w/out Drain (opposite end)
3 - Sloped Bottom
4 - Filler Breather Cap and Riser
(FB-H008)
5 - Baffle w/Circulation Cutout
Primer Coated Exterior
Rust Inhibitor Coated Interior
NOTE: Welds on the Top of these reservoirs 4
are NOT leak tested.
Part Capacity Reservoir Dimensions (Inches) End
Number Gallons A B C D E Cover
RJIC010-RB 10 24 16 18 20.25 14.5 12”
RJIC015-RB 15 26 18 19 22.25 16.5 12”
RJIC020-RB 20 32 21 18 28.12 19.5 12”
RJIC030-RB 30 36 24 19.38 32.25 22.5 12”
RJIC040-RB 40 36 24 21 32.25 22.5 12”
RJIC050-RB 50 36 24 23 32.25 22.5 12”
RJIC060-RB 60 38 25 25 34.25 23.5 18”
RJIC080-RB 80 47 30 26.88 43.25 28.5 18”
RJIC100-RB 100 47 30 29 43.25 28.5 18”
RJIC120-RB 120 60 30 27 56.25 28.5 18”
RJIC150-RB 150 60 30 31 56.25 28.5 18”
RJIC200-RB 200 72 36 29 68.25 34.5 18”
NOTE: Couplings, both SAE & NPT can be installed per your specifications
* The Removable Baffle reservoir comes with a fixed top only. See page 124 of our catalog for information
on the fixed top/fixed baffle (FT) or removable top (RT) versions.
NOTE: Due to Magnaloy’s policy of continuous improvement, specifications are subject to change without notice.

magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186 125
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 L Series Reservoirs
RLCxx-FT Series Reservoirs:
Size Form Top Bottom Baffle
10 gal 7 ga 1/4” 7 ga 11 ga
20 gal 7 ga 1/4” 7 ga 11 ga
30 gal 7 ga 1/4” 7 ga 11 ga
45 gal 7 ga 1/4” 7 ga 11 ga
60 gal 7 ga 1/4” 7 ga 11 ga
80 gal 7 ga 1/4” 3/8” 11 ga
100 gal 7 ga 1/4” 3/8” 11 ga
120 gal 7 ga 1/4” 3/8” 11 ga
150 gal 7 ga 1/4” 3/8” 11 ga
200 gal 7 ga 1/4” 3/8” 11 ga
Includes:
1- Sight Level Gauge (front mount)
NOTE: Welds on the Top of these (SLLG-05T-C)
reservoirs are NOT leak tested. 2 - Filler Breather Cap and Riser
(FB-H008)
3 - Fixed Top (Welded)
4 - Clean-out Cover on Back Side
5 - Baffles w/Circulation Cutout
6 - 3/4” NPT Tank Drain
7 - Lifting Holes in Channel Ends
8 - 9/16 Dia Holes, 2 per Channel
4 9 - Optional Porch Sizes-consult factory
10 - Return Line Connection - “O” NPT
11 - Bottom Stiffener
Primer Coated Exterior
Rust Inhibitor Coated Interior
Part Capacity Reservoir Dimensions (Inches) Return Connections Cover
Number Gallons A B C D E J K M N O Size
RLC010-FT 10 24 22 26.56 6.5 15.44 22.25 18 4.5 3.25 1/2” 12
RLC020-FT 20 36 27 26.56 7.5 19.44 34.25 23 5.5 3.75 1” 12
RLC030-FT 30 36 30 28.56 10.5 19.44 34.25 26 7.5 5.25 1 1/2” 12
RLC045-FT 45 42 36 29.56 12.5 23.44 40.25 32 9.5 6.25 1 1/2” 12
RLC060-FT 60 42 36 29.56 16.5 19.44 40.25 32 13.5 8.25 1 1/2” 12
RLC080-FT 80 48 42 30.56 18.5 23.5 46.25 38 15.5 9.25 1 1/2” 16
RLC100-FT 100 50 47 31.56 21.5 25.5 48.25 43 18.5 10.75 2” 16
RLC120-FT 120 52 50 32.56 22.5 27.5 50.25 46 19.5 11.25 2” 16
RLC150-FT 150 60 50 33.56 22.5 27.5 58.25 46 19.5 11.25 2” 16
RLC200-FT 200 60 57 40.56 25.5 31.5 58.25 53 22.5 12.75 2” 16
NOTE: Due to Magnaloy’s policy of continuous improvement, specifications are subject to change without notice.

126 magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 L Series Reservoirs
RLPxx-RT Series Reservoirs:
Size Form Top Bottom Baffle
10 gal 7 ga 1/4” 7 ga 11 ga
20 gal 7 ga 1/4” 7 ga 11 ga
30 gal 7 ga 1/4” 7 ga 11 ga
45 gal 7 ga 1/4” 7 ga 11 ga
60 gal 7 ga 1/4” 7 ga 11 ga
80 gal 7 ga 1/4” 3/8” 11 ga
100 gal 7 ga 1/4” 3/8” 11 ga
120 gal 7 ga 1/4” 3/8” 11 ga
150 gal 7 ga 1/4” 3/8” 11 ga
200 gal 7 ga 1/4” 3/8” 11 ga
Includes:
1- Sight Level Gauge (front mount)
(SLLG-05T-C)
2 - Filler Breather Cap and Riser
(FB-H008)
3 - Removable Top w/Gasket
4 - 6 Bolts to Secure Top
5 - Baffles w/Circulation Cutout
6 - 3/4” NPT Tank Drain
7 - Lifting Holes in Channel Ends
8 - 9/16 Dia Holes, 2 per Channel
9 - Optional Porch Sizes - consult
factory
4
10 - Return Line Connection - “O” NPT
11 - Bottom Stiffener
Primer Coated Exterior
Rust Inhibitor Coated Interior
Part Capacity Reservoir Dimensions (Inches) Return Connections
Number Gallons A B C D E J K M N O
RLP010-RT 10 24 22 26.56 6.5 15.44 22.25 18 4.5 3.25 1/2”
RLP020-RT 20 36 27 26.56 7.5 19.44 34.25 23 5.5 3.75 1”
RLP030-RT 30 36 30 28.56 10.5 19.44 34.25 26 7.5 5.25 1 1/2”
RLP045-RT 45 42 36 29.56 12.5 23.44 40.25 32 9.5 6.25 1 1/2”
RLP060-RT 60 42 36 29.56 16.5 19.44 40.25 32 13.5 8.25 1 1/2”
RLP080-RT 80 48 42 30.56 18.5 23.5 46.25 38 15.5 9.25 1 1/2”
RLP100-RT 100 50 47 31.56 21.5 25.5 48.25 43 18.5 10.75 2”
RLP120-RT 120 52 50 32.56 22.5 27.5 50.25 46 19.5 11.25 2”
RLP150-RT 150 60 50 33.56 22.5 27.5 58.25 46 19.5 11.25 2”
RLP200-RT 200 60 57 40.56 25.5 31.5 58.25 53 22.5 12.75 2”
NOTE: Due to Magnaloy’s policy of continuous improvement, specifications are subject to change without notice.

magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186 127
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 L Series Reservoirs
RLPxx-HT Series Reservoirs:
Size Form Top Bottom Baffle
10 gal 7 ga 11 ga 7 ga 11 ga
20 gal 7 ga 11 ga 7 ga 11 ga
30 gal 7 ga 11 ga 7 ga 11 ga
45 gal 7 ga 11 ga 7 ga 11 ga
60 gal 7 ga 11 ga 7 ga 11 ga
80 gal 7 ga 11 ga 3/8” 11 ga
100 gal 7 ga 11 ga 3/8” 11 ga
120 gal 7 ga 11 ga 3/8” 11 ga
150 gal 7 ga 11 ga 3/8” 11 ga
200 gal 7 ga 11 ga 3/8” 11 ga

Includes:
1- Sight Level Gauge (front mount)
(SLLG-05T-C)
2 - Filler Breather Cap (FB-H008)
3 - Hinged Top w/Gasket
4 - T-Handles to Secure Top
5 - Baffles w/Circulation Cutout
6 - 3/4” NPT Tank Drain
7 - Lifting Holes in Channel Ends
8 - 9/16 Dia Holes, 2 per Channel
Primer Coated Exterior
Rust Inhibitor Coated Interior
4

Part Capacity Reservoir Dimensions (Inches)

Number Gallons A B C D E F G H J K
RLP010-HT 10 24 23.38 23.88 11.13 12.25 N/A 11 6.18 22.25 19
RLP020-HT 20 30 27.38 25.88 13.5 13.88 N/A 12 6.18 28.25 23
RLP030-HT 30 36 30.38 29.88 13.75 16.63 N/A 12 6.18 34.25 26
RLP045-HT 45 54 31.38 29.88 13.75 17.63 12 12 6.18 52.25 27
RLP060-HT 60 48 37.38 35.88 16.75 20.63 N/A 16 6.18 46.25 33
RLP080-HT 80 66 38.56 36.06 16.38 22 16 16 6.38 64.25 34
RLP100-HT 100 60 42.56 39.06 19.38 23 N/A 16 6.38 58.25 38
RLP120-HT 120 72 42.56 39.06 19.38 23 16 16 6.38 70.25 38
RLP150-HT 150 72 50.56 39.06 25.38 25 N/A 16 6.38 70.25 46
RLP200-HT 200 84 51.56 42.06 25.38 26 16 16 6.38 82.25 47
NOTE: Due to Magnaloy’s policy of continuous improvement, specifications are subject to change without notice.

128 magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 L Series Reservoirs
RLPxx-PHT Series Reservoirs:

Size Form Top Lid Bottom Baffle

80 gal 7 ga 7 ga 11 ga 3/8” 11 ga
100 gal 7 ga 7 ga 11 ga 3/8” 11 ga
120 gal 7 ga 7 ga 11 ga 3/8” 11 ga
150 gal 7 ga 7 ga 11 ga 3/8” 11 ga
200 gal 7 ga 7 ga 11 ga 3/8” 11 ga
Includes:
1- Sight Level Gauge (front mount)
(SLLG-05T-C)
2 - Filler Breather Cap (FB-H008)
3 - Partial Hinged Top w/Gasket
4 - T-Handles to Secure Top
5 - Baffles w/Circulation Cutout
6 - 3/4” NPT Tank Drain
7 - Lifting Holes in Channel Ends
8 - 9/16 Dia Holes, 2 per Channel
9 - Upper Porch for filter mounting
Primer Coated Exterior
Rust Inhibitor Coated Interior

NOTE: Welds on the Top of these reservoirs 4

are NOT leak tested.

Part Capacity Reservoir Dimensions (Inches)

Number Gallons A B C D E F G H J K P
RLP080-PHT 80 60 38.56 36.06 13.38 25 16 16 6.38 58.25 34 12
RLP100-PHT 100 60 42.56 36.06 16.38 26 16 16 6.38 58.25 38 12
RLP120-PHT 120 72 42.56 36.06 16.38 26 16 16 6.38 70.25 38 12
RLP150-PHT 150 72 50.56 39.06 18.38 32 16 16 6.38 70.25 46 12
RLP200-PHT 200 84 51.56 42.06 18.38 33 24 16 6.38 82.25 47 16

NOTE: Due to Magnaloy’s policy of continuous improvement, specifications are subject to change without notice.

magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186 129
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 T Series Reservoirs
RTPxxx-HT Series Reservoirs:
Size Form Top Lid Bottom Baffle
10 gal 7 ga 7 ga 11 ga 7 ga 11 ga
20 gal 7 ga 7 ga 11 ga 7 ga 11 ga
30 gal 7 ga 7ga 11 ga 7 ga 11 ga
45 gal 7 ga 7 ga 11 ga 7 ga 11 ga
60 gal 7 ga 7 ga 11 ga 7 ga 11 ga
80 gal 7 ga 7 ga 11 ga 3/8” 11 ga
100 gal 7 ga 7 ga 11 ga 3/8” 11 ga
120 gal 7 ga 7 ga 11 ga 3/8” 11 ga
150 gal 7 ga 7 ga 11 ga 3/8” 11 ga
200 gal 7 ga 7 ga 11 ga 3/8” 11 ga
300 gal 7 ga 7 ga 11 ga 1/2” 11 ga
400 gal 7 ga 7 ga 11 ga 1/2” 11 ga
Includes:
1- Sight Level Gauge (front mount)
(SLLG-05T-C)
2 - Filler Breather Cap (FB-H008)
3 - Hinged Top w/Gasket
4 - T-Handles to Secure Top
5 - Baffles w/Circulation Cutout
6 - 3/4” NPT Tank Drain
4 7 - Lifting Holes in Channel Ends
8 - 9/16 Dia Holes, 2 per Channel
9 - Upper Porch for filter mounting
Primer Coated Exterior
Rust Inhibitor Coated Interior
Part Capacity Reservoir Dimensions (Inches)
Number Gallons A B C D E F G H J K
RTP010-HT 10 24 35.25 23.88 11.12 12.06 N/A 11 6.19 22.25 30.88
RTP020-HT 20 30 40.62 25.88 13.5 13.56 N/A 12 6.19 28.25 36.25
RTP030-HT 30 36 46.62 29.88 13.75 16.44 N/A 12 6.19 34.25 42.25
RTP045-HT 45 54 48.62 29.88 13.75 17.44 12 12 6.19 52.25 44.25
RTP060-HT 60 48 58 35.88 16.75 20.62 N/A 16 6.19 46.25 53.62
RTP080-HT 80 66 61.12 36.06 16.38 22.38 16 16 6.38 64.25 56.38
RTP100-HT 100 60 66.12 39.06 19.38 23.38 N/A 16 6.38 58.25 61.38
RTP120-HT 120 72 68.12 39.06 19.38 24.38 16 16 6.38 70.25 63.38
RTP150-HT 150 72 76.12 39.06 25.38 25.38 N/A 16 6.38 70.25 71.38
RTP200-HT 200 84 78.12 42.06 25.38 26.38 16 16 6.38 82.25 73.38
RTP300-HT 300 84 77.75 54.19 25.38 26.19 16 16 6.5 82.25 73.25
RTP400-HT 400 84 91 54.19 28.38 31.31 16 16 6.5 82.25 86.5
NOTE: Due to Magnaloy’s policy of continuous improvement, specifications are subject to change without notice.
magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186 130
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 T Series Reservoirs
RTPxxx-PHT Series Reservoirs:

Size Form Top Lid Bottom Baffle

80 gal 7 ga 7 ga 11 ga 3/8” 11 ga
100 gal 7 ga 7 ga 11 ga 3/8” 11 ga
120 gal 7 ga 7 ga 11 ga 3/8” 11 ga
150 gal 7 ga 7 ga 11 ga 3/8” 11 ga
200 gal 7 ga 7 ga 11 ga 3/8” 11 ga

Includes:
1- Sight Level Gauge (front mount)
(SLLG-05T-C)
2 - Filler Breather Cap (FB-H008)
3 - Partial Hinged Top w/Gasket
4 - T-Handles to Secure Top
5 - Baffles w/Circulation Cutout
6 - 3/4” NPT Tank Drain
7 - Lifting Holes in Channel Ends
8 - 9/16 Dia Holes, 2 per Channel
9 - Upper Porch for filter mounting
Primer Coated Exterior
Rust Inhibitor Coated Interior
4
NOTE: Welds on the Top of these reservoirs
are NOT leak tested.

Part Capacity Reservoir Dimensions (Inches)

Number Gallons A B C D E F G H J K P
RTP080-PHT 80 60 63.38 36.06 13.38 25 16 16 6.38 58.25 58.63 12
RTP100-PHT 100 60 68.38 36.06 16.38 26 16 16 6.38 58.25 63.63 12
RTP120-PHT 120 72 68.38 36.06 16.38 26 16 16 6.38 70.25 63.63 12
RTP150-PHT 150 72 82.38 39.06 18.38 32 16 16 6.38 70.25 77.63 12
RTP200-PHT 200 84 84.38 42.06 18.38 33 24 16 6.38 82.25 79.63 16

NOTE: Due to Magnaloy’s policy of continuous improvement, specifications are subject to change without notice.

magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186 131
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 Horizontal Series Reservoirs
RHCxx-FT Series Reservoirs:
Size Ends Form Top Baffle
ALL 11 ga 11 ga 11 ga 11 ga

Includes:
1- Sight Level Gauge (front mount) (SLLG-05T-C)
2 - Filler Breather Cap (FB-H008)
Included, Cutout Hole Not Provided
3 - 3/4” NPT Tank Drain
4 - End Cover - 10, 20, 30 Gal Only
5 - End Cover - 10, 20, 30 & 40 Gal
6 - End Cover - 40 Gal Only
End Cover - 60 Gal Only - single
12” cover centered on each end.
7 - Top Stiffeners - except 10 Gal
8 - 7/16” Dia. Holes on Bottom Flange for Tank
Mounting
9 - Baffle w/cutout for circulation
Primer Coated Exterior
Rust Inhibitor Coated Interior

NOTE: Welds on the Top of these reservoirs are NOT

4 leak tested.

Part Capacity Reservoir Dimensions (Inches)

Number Gallons A B C D J K
RHC010-FT 10 20 14 12 22.25 21.38 13.13
RHC020-FT 20 24 18 14 26.25 25.38 17.13
RHC030-FT 30 36 18 14 38.25 37.38 17.13
RHC040-FT 40 36 24 14 38.25 37.38 23.13
RHC060-FT 60 40 30 16.63 42.38 41.50 29.13
NOTE: Due to Magnaloy’s policy of continuous improvement, specifications are subject to change without notice.

132 magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 Horizontal Series Reservoirs
RHPxx-RT Series Reservoirs:
Size Ends Form Top Baffle
10 gal 11 ga 11 ga 1/4” 11 ga
20 gal 11 ga 11 ga 1/4” 11 ga
30 gal 11 ga 11 ga 1/4” 11 ga
40 gal 11 ga 11 ga 1/4” 11 ga

Includes:
1- Sight Level Gauge (front mount)
(SLLG-05T-C)
2 - Filler Breather Cap (FB-H008)
Included, Cutout Hole Not Provided
3 - Neoprene Foam Gasket Top Seal
4 - 3/4” NPT Tank Drain
5 - 6 Bolts to secure Top (1/4”-20)
6 - 1/2” Dia. Holes on Bottom Flange
for Tank Mounting
Primer Coated Exterior
Rust Inhibitor Coated Interior
4

Part Capacity Reservoir Dimensions (Inches)

Number Gallons A B C D E J K
RHP010-RT 10 24 16 9.5 21.75 12.75 25.25 15
RHP020-RT 20 24 16 15.5 21.75 12.75 25.25 15
RHP030-RT 30 24 16 21.5 21.75 12.75 25.25 15
RHP040-RT 40 24 16 27.5 21.75 12.75 25.25 15

NOTE: Due to Magnaloy’s policy of continuous improvement, specifications are subject to change without notice.

magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186 133
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 DIN Style Reservoirs
RDINxxx-AFA (Front Access) A Type Reservoirs:
Type A DIN Reservoirs are constructed with a recessed welded top and front clean-out access. The reservoir has an elevated
reservoir floor sloped toward the front clean-out access with bottom mounted drain plug. Each reservoir is supplied with a sight
level gauge, filler breather and access cover.
Size Ends Form Top Baffle Drain
20 - 40 7 ga 11 ga 7 ga N/A #12 SAE
60 - 80 7 ga 11 ga 3/8” N/A #12 SAE
100 - 150 3/8” 11 ga 3/8” N/A #16 SAE
200 - 300 3/8” 7 ga 3/8” N/A #16 SAE

Includes:
1- Sight Level Gauge (front mount) (SLLG-05T-C on
Sizes less than 100 Gal., SSLG-10T-C on Sizes
100 Gal. and greater.
2 - Filler Breather Cap (FB-H008) Included,
Comes with 1/2” Mounting Flange installed.
3 - SAE O-ring Drain
4 - DIN Style End Cover
5 - 5/8” Dia. Holes on Bottom Flange for Tank Mounting
6 - Recessed Top (Drip Tray)
Primer Coated Exterior
Rust Inhibitor Coated Interior
Note: * Drain plugs need to be sealed and tightened
before use.
* Sight Gage and Filler Breather are shipped loose
inside the reservoir.

4
* Industry accepted design practice for Hydraulic
systems limits maximum operating temperature to
180o F (28oC), but materials used for fabrication of
the reservoirs are capable of operating temperature
between -40o and 250o F (-40o and 121o C).
Caution: Reservoirs are not designed for positive or negative
pressure applications, consult factory for these
applications.

Part Reservoir Dimensions (inches)

Capacity End
Number A B C D E Sight Gauge
Cover
(Gallons) (Liters) (length) (width) (height) Mntg. Ctrs. (Mntg. Ctrs.)
RDIN020-AFA 20 76 24.38 18.00 21.00 21.75 15.50 5.00 REC-M350K
RDIN030-AFA 30 114 30.38 20.75 21.44 27.00 18.25 5.00 REC-M350K
RDIN040-AFA 40 151 36.38 20.75 22.75 33.00 18.25 5.00 REC-M350K
RDIN060-AFA 60 227 42.38 24.00 24.25 39.00 21.50 5.00 REC-M350K
RDIN080-AFA 80 303 42.38 30.00 25.38 39.00 27.50 5.00 REC-M350K
RDIN100-AFA 100 379 42.38 30.00 29.25 39.00 27.50 10.00 REC-M475K
RDIN120-AFA 120 454 48.50 30.00 30.25 45.00 27.50 10.00 REC-M475K
RDIN150-AFA 150 568 60.50 30.00 30.25 57.00 27.50 10.00 REC-M475K
RDIN200-AFA 200 757 72.75 36.00 29.81 69.00 33.50 10.00 REC-M475K
RDIN300-AFA 300 1136 72.75 36.00 38.69 69.00 33.50 10.00 REC-M475K
NOTE: Due to Magnaloy’s policy of continuous improvement, specifications are subject to change without notice.

134 magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 DIN Style Reservoirs
RDINxxx-BSA (Side Access) B Type Reservoirs:
Type B DIN Reservoirs are constructed with a recessed welded top and clean-out access on each end. The reservoir has an elevated
reservoir floor sloped toward the front panel with bottom mounted drain plug. Each reservoir is supplied with a sight level gauge,
filler breather and access cover.
Size Ends Form Top Baffle Drain
20 - 40 7 ga 11 ga 7 ga 11 ga #12 SAE
60 - 80 7 ga 11 ga 3/8” 11 ga #12 SAE
100 - 150 3/8” 11 ga 3/8” 11 ga #16 SAE
200 - 300 3/8” 7 ga 3/8” 11 ga #16 SAE
Includes:
1- Sight Level Gauge (front mount) (SLLG-05T-C on
Sizes less than 100 Gal., SSLG-10T-C on Sizes
100 Gal. and greater.
2 - Filler Breather Cap (FB-H008) Included,
Comes with 1/2” Mounting Flange installed.
3 - SAE O-ring Drain
4 - DIN Style End Cover
5 - 5/8” Dia. Holes on Bottom Flange for Tank Mounting
6 - Recessed Top (Drip Tray)
7 - Baffle with Cutouts for Circulation
Primer Coated Exterior
Rust Inhibitor Coated Interior
Note: * Drain plugs need to be sealed and tightened
before use.
* Sight Gage and Filler Breather are shipped loose
inside the reservoir.
* Industry accepted design practice for Hydraulic 4
systems limits maximum operating temperature to
180o F (28oC), but materials used for fabrication of
the reservoirs are capable of operating temperature
between -40o and 250o F (-40o and 121o C).
Caution: Reservoirs are not designed for positive or negative
pressure applications, consult factory for these
applications.

Part Capacity Reservoir Dimensions (inches) End

Number A B C (Mtg. Ctrs.) Sight Gauge
Cover
(Gallons) (Liters) (length) (width) (height) D E (Mtg. Ctrs.)
RDIN020-BSA 20 76 24.38 18.00 21.00 21.75 15.50 5.00 REC-M350K
RDIN030-BSA 30 114 30.38 20.75 21.44 27.00 18.25 5.00 REC-M350K
RDIN040-BSA 40 151 36.38 20.75 22.75 33.00 18.25 5.00 REC-M350K
RDIN060-BSA 60 227 42.38 24.00 24.75 39.00 21.50 5.00 REC-M350K
RDIN080-BSA 80 303 42.38 30.00 25.38 39.00 27.50 5.00 REC-M350K
RDIN100-BSA 100 379 42.38 30.00 29.25 39.00 27.50 10.00 REC-M475K
RDIN120-BSA 120 454 48.50 30.00 30.25 45.00 27.50 10.00 REC-M475K
RDIN150-BSA 150 568 60.50 30.00 30.25 57.00 27.50 10.00 REC-M475K
RDIN200-BSA 200 757 72.75 36.00 29.81 69.00 33.50 10.00 REC-M475K
RDIN300-BSA 300 1136 72.75 36.00 38.69 69.00 33.50 10.00 REC-M475K

NOTE: Due to Magnaloy’s policy of continuous improvement, specifications are subject to change without notice.

magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186 135
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 DIN Style Reservoirs
RDINxxx-CFA (Front Access) C Type Reservoirs:
Type C DIN Reservoirs are constructed with a recessed welded top and front clean-out access. The reservoir has a low profile with
mounting feet flanged outward from the tank. The reservoir floor is sloped toward the front clean-out access with a bottom
mounted drain plug. Each reservoir is supplied with a sight level gauge, filler breather and access cover.
Size Ends Form Top Baffle Drain
20 - 40 7 ga 11 ga 7 ga N/A #12 SAE
60 - 80 7 ga 11 ga 3/8” N/A #12 SAE
100 - 150 3/8” 11 ga 3/8” N/A #16 SAE
200 3/8” 7 ga 3/8” N/A #16 SAE

Includes:
1- Sight Level Gauge (front mount) (SLLG-05T-C on
Sizes less than 100 Gal., SSLG-10T-C on Sizes
100 Gal. and greater.
2 - Filler Breather Cap (FB-H008) Included,
Comes with 1/2” Mounting Flange installed.
3 - SAE O-ring Drain
4 - DIN Style End Cover
5 - 5/8” Dia. Holes on Bottom Flange for Tank Mounting
6 - Recessed Top (Drip Tray)
Primer Coated Exterior
Rust Inhibitor Coated Interior
Note: * Drain plugs need to be sealed and tightened
before use.
* Sight Gage and Filler Breather are shipped loose
inside the reservoir.
4 * Industry accepted design practice for Hydraulic
systems limits maximum operating temperature to
180o F (28oC), but materials used for fabrication of
the reservoirs are capable of operating temperature
between -40o and 250o F (-40o and 121o C).
Caution: Reservoirs are not designed for positive or negative
pressure applications, consult factory for these
applications.

Part Capacity Reservoir Dimensions (inches) End

Number A B C (Mtg. Ctrs.) Sight Gauge
Cover
(Gallons) (Liters) (length) (width) (height) D E (Mtg. Ctrs.)
RDIN020-CFA 20 76 28.00 18.00 17.00 26.50 15.50 5.00
RDIN030-CFA 30 114 34.00 20.75 17.44 32.50 18.25 5.00
RDIN040-CFA 40 151 40.00 20.75 18.75 38.50 18.25 5.00
RDIN060-CFA 60 227 46.00 24.00 20.75 44.50 21.50 5.00
RDIN080-CFA 80 303 46.00 30.00 21.38 44.50 27.50 5.00
RDIN100-CFA 100 379 46.00 30.00 25.25 44.50 27.50 10.00
RDIN120-CFA 120 454 52.00 30.00 26.25 50.50 27.50 10.00
RDIN150-CFA 150 568 64.00 30.00 26.25 62.50 27.50 10.00
RDIN200-CFA 200 757 77.00 36.00 25.81 75.50 33.50 10.00
NOTE: Due to Magnaloy’s policy of continuous improvement, specifications are subject to change without notice.

136 magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 DIN Style Reservoirs
RDINxxxDSA (Side Access) D Type Reservoirs:
Type D DIN Reservoirs are constructed with a recessed welded top and clean-out access on each end. The reservoir has a low profile
with mounting feet flanged outward from the tank. The reservoir floor is sloped toward the front panel with a bottom mounted drain
plug. Each reservoir is supplied with a sight level gauge, filler breather and access cover.
Size Ends Form Top Baffle Drain
20 - 40 7 ga 11 ga 7 ga 11 ga #12 SAE
60 - 80 7 ga 11 ga 3/8” 11 ga #12 SAE
100 - 150 3/8” 11 ga 3/8” 11 ga #16 SAE
200 3/8” 7 ga 3/8” 11 ga #16 SAE

Includes:
1- Sight Level Gauge (front mount) (SLLG-05T-C on
Sizes less than 100 Gal., SSLG-10T-C on Sizes
100 Gal. and greater.
2 - Filler Breather Cap (FB-H008) Included,
Comes with 1/2” Mounting Flange installed.
3 - SAE O-ring Drain
4 - DIN Style End Cover
5 - 5/8” Dia. Holes on Bottom Flange for Tank Mounting
6 - Recessed Top (Drip Tray)
Primer Coated Exterior
Rust Inhibitor Coated Interior
Note: * Drain plugs need to be sealed and tightened
before use.
* Sight Gage and Filler Breather are shipped loose
inside the reservoir.
* Industry accepted design practice for Hydraulic 4
systems limits maximum operating temperature to
180o F (28oC), but materials used for fabrication of
the reservoirs are capable of operating temperature
between -40o and 250o F (-40o and 121o C).
Caution: Reservoirs are not designed for positive or negative
pressure applications, consult factory for these
applications.

Part Capacity Reservoir Dimensions (inches) End

Number A B C (Mtg. Ctrs.) Sight Gauge
Cover
(Gallons) (Liters) (length) (width) (height) D E (Mtg. Ctrs.)
RDIN020-DSA 20 76 28.00 18.00 17.00 26.50 15.50 5.00
RDIN030-DSA 30 114 34.00 20.75 17.44 32.50 18.25 5.00
RDIN040-DSA 40 151 40.00 20.75 18.75 38.50 18.25 5.00
RDIN060-DSA 60 227 46.00 24.00 20.25 44.50 21.50 5.00
RDIN080-DSA 80 303 46.00 30.00 21.38 44.50 27.50 5.00
RDIN100-DSA 100 379 46.00 30.00 25.25 44.50 27.50 10.00
RDIN120-DSA 120 454 52.00 30.00 26.25 50.50 27.50 10.00
RDIN150-DSA 150 568 64.00 30.00 26.25 62.50 27.50 10.00
RDIN200-DSA 200 757 77.00 36.00 25.81 72.50 33.50 10.00
NOTE: Due to Magnaloy’s policy of continuous improvement, specifications are subject to change without notice.

magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186 137
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 Drip Pans for RJIC Series Reservoirs
Fits Magnaloy RJIC Series Reservoirs and Stacking Modules:

Includes:
1- (2) 3/4” NPT Drains
2 - (4) Foot Mounting Pads
Included (loose)
3 - To eliminate Risers Change
Part Number to RJDPP Series
Sizes 10 thru 100 Drip Pans are
11 gauge
Sizes 120 thru 200 Drip Pans are
4 7 gauge
Primer Coated Exterior
All Edges Deburred
Designed to fit Magnaloy
Stacking Module (pg 139)
and RJIC Reservoir (pg 124)
(see image above)
Part Drip Pan Fits Drip Pan Dimensions (Inches) Pad
Number Size (Gallons) Reservoir A B C D E F J K W
RJDPR010 10 RJIC010- 34 30 8.63 6 24.25 22.5 18.25 16.5 4
RJDPR015 15 RJIC015- 38 30 8.63 6 28.25 22.5 22.25 16.5 4
RJDPR020 20 RJIC020- 42 30 8.63 6 32.25 22.5 26.25 16.5 4
RJDPR030 30-50 RJIC030- thru 50- 48 36 8.63 6 38.25 28.5 32.25 22.5 4
RJDPR060 60 RJIC060- 60 39 8.63 6 50.25 31.5 44.25 25.5 4
RJDPR080 80-100 RJIC080- thru 100- 72 39 8.63 6 62.25 31.5 56.25 25.5 4
RJDPR120 120-150 RJIC120- thru 150- 72 42 8.63 6 64.25 36.5 56.25 28.5 5
RJDPR200 200 RJIC200- 84 48 8.63 6 76.25 42.5 68.25 34.5 5
NOTE : RJDPR Series include 6” Risers, Substitute RJDPP for Series number (same dimensions) if no Risers are needed.
NOTE: Due to Magnaloy’s policy of continuous improvement, specifications are subject to change without notice.

138 magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 Stacking Modules for RJIC Series Reservoirs
Fits Magnaloy RJIC Series Reservoirs and Drip Pans: Size Material Foot Pads
10 2 x 2 x 11ga 4 x 4 x 3/8
15 2 x 2 x 11ga 4 x 4 x 3/8
20 2 x 2 x 11ga 4 x 4 x 3/8
30 2 x 2 x 11ga 4 x 4 x 3/8
40 2 x 2 x 11ga 4 x 4 x 3/8
50 2 x 2 x 11ga 4 x 4 x 3/8
60 2 x 2 x 11ga 4 x 4 x 3/8
80 2 x 2 x 11ga 4 x 4 x 3/8
100 2 x 2 x 11ga 4 x 4 x 3/8
120 3 x 3 x 7ga 5 x 5 x 3/8
150 3 x 3 x 7ga 5 x 5 x 3/8
200 3 x 3 x 7ga 5 x 5 x 3/8

Includes:
(4) Foot Mounting Pads, Top and Bottom
that aligns with RJIC Series Reservoir
Mounting Holes and RJDPx Drip Pan
Mounting Pads
Primer Coated Exterior
All Edges Deburred
Designed to fit Magnaloy
RJDPx Drip Pan (pg 138)
and RJIC Reservoir (pg 124)
(see image, top of page 138) 4

Part Fits Drip Pan Dimensions (Inches) Reservoir Dimensions (Inches)

Number Reservoir A B C D E F G J K
RJSM010 RJIC010- 24.25 22.5 26.25 9.5 6* 6.5 3 18.25 16.5
RJSM015 RJIC015- 26.25 22.25 26.25 9.5 6* 6.5 3 22.25 16.5
RJSM020 RJIC020- 32.25 22.5 26.25 9.5 6* 6.5 3 26.25 16.5
RJSM030 RJIC030- thru 050- 38.25 28.5 26.25 12.5 6* 9.5 3 32.25 22.5
RJSM060 RIC0J60- 50.25 31.5 32.5 14 9* 9.5 3 44.25 25.5
RJSM080 RJIC080- 62.25 31.5 31.5 14 9* 9.5 3 56.25 25.5
RJSM100 RJIC100- 62.25 31.5 36.75 14 9* 9.5 3 56.25 25.5
RJSM120 RJIC120- thru 150- 64.25 36.5 36.75 15.5 9* 11 3 56.25 28.5
RJSM200 RJIC200- 76.25 42.5 36.75 18.5 9* 14 3 68.25 34.5
* This dimension can be changed at no additional charge to accommodate your pump/motor combination, consult factory.
NOTE: Due to Magnaloy’s policy of continuous improvement, specifications are subject to change without notice.

magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186 139
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 End Covers
6 Inch Steel End Cover:
End Cover
O.D. Height Material
Size
REC06 5.38 .75 7 ga.

End Cover Assembly and Component Part Numbers:

End Cover End Cover End Cover End Cover End Cover End Cover End Cover
Size Assembly Front Cover Back Plate Gasket Nylon Washer Bolt
6” REC06K REC06C REC06B REC06G REC06W REC06F

NOTE: End Cover Assembly Includes - (1) Front Plate, (1) Back Plate, (1) 3/8-16 x 1.25” Bolt, (1) Nylon Crush
Washer, (1) Buna-N Cover Gasket.
NOTE: 4.625” Diameter Hole in the Reservoir is required for installation.

140 magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 End Covers
12, 16, & 18 Inch Steel End Covers:

End Cover
Size A B Material
12” 11.75 1.38 7 ga
14” 13.75 1.50 7 ga
16” 15.88 1.88 7 ga
18” 17.34 2.25 7 ga
(with Gasket Installed)
Steel End Cover Kit and Component Part Numbers:
End Cover Kit End Cover Kit End Cover Only End Cover Kit End Cover Only 4
End Cover End Cover Only
w/out Drain with 3/4” NPT with 3/4” NPT with #12 SAE with #12 SAE
Size w/out Drain
Drain Drain Drain Drain
12” REC12KX REC12KN REC12CX REC12CN REC12KS REC12CS
14” REC14KX REC14KN REC14CX REC14CN REC14KS REC14CS
16” REC16KX REC16KN REC16CX REC16CN REC16KS REC16CS
18” REC18KX REC18KN REC18CX REC18CN REC18KS REC18CS

Stainless Steel End Cover Kit and Component Part Numbers:

End Cover End Cover Kit End Cover Only End Cover Only
End Cover End Cover Only End Cover Kit
Kit with 3/4” NPT with 3/4” NPT w/#12 SAE
Size w/out Drain w/#12 SAE Drain
w/out Drain Drain Drain Drain
12” RECS12KX RECS12KN RECS12CX RECS12CN N/A N/A
16” RECS16KX RECS16KN RECS16CX RECS16CN N/A N/A

NOTE: End Cover Kit Includes: (1) End Cover, (1) Buna-N Gasket, (1) 5/8-11 Bolt, (1) Nylon Washer,
(1) Baffle Lug, (1) Countersunk Drain Plug (Covers w/Drain). (For Stainless Kit: Bolt is Stainless, but
Baffle lug is not)
NOTE: End Cover Only Includes: (1) End Cover, (1) Buna-N Gasket

magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186 141
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 End Covers
Bolt-On DIN Style End Cover:
End Cover
O.D. Height Material
Size
REC-M350K 350mm 18mm Cast Aluminum

NOTE: End Cover Assembly Includes - (1) DIN Style Cover, (1) Buna-N Gasket, (4) 10x1.5mm Acorn Nuts,
(4) 10mm Washers.
NOTE: 9.75” Diameter Hole in the Reservoir is required for installation and (4) 10x1.5mm x 35mm Hex Head
Bolts on 324mm B(leak free installation).

142 magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 End Covers
Bolt-On DIN Style End Cover:
End Cover
O.D. Height Material
Size
REC-M475K 475mm 18mm Cast Aluminum

NOTE: End Cover Assembly Includes - (1) DIN Style Cover, (1) Buna-N Gasket, (6) 10x1.5mm Acorn Nuts,
(6) 10mm Washers.
NOTE: 15.08” Diameter Hole in the Reservoir is required for installation and (6) 10x1.5mm x 35mm Hex Head
Bolts on 449mm B(leak free installation).

magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186 143
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 THIS PAGE LEFT BLANK INTENTIONALLY

144 magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 Reservoir Accessories

SECTION 5
MAGNALOY RESERVOIR ACCESSORIES

NOTE: Due to Magnaloy’s policy of continuous improvement, specificaitons are subject to change without notice.
Check with the factory or our Web Site at www.magnaloy.com for the latest information.

magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186 145
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 Filler Breather Adapters
High Capacity Spin-On Adapters
Converts standard breather installation to accept a high efficiency spin-on air breather

Features:
– Material - Anodized 6061 Aluminum
– Flange Adapter - Accepts 1 1/2-16 UN Threaded Spin-On
Filters and uses the same mounting bolt circle as our Filler
Breather Screens and comes complete with mounting
hardware and gaskets.
– Bayonet Adapters - Accept either 1 1/2-16 UN, 1 1/8-16
UN or 1-12 UN threaded Spin-On Filters, fits all popular
filler breather bayonet flanges and utilizes a Buna-N gasket
to insure proper sealing.

NPT Style Spin-On

D-THREAD
B

Part Number A B C D E
FBS-10012-012P 2.80 .435 1.572 1-12 UN 3/4 -NPT
FBS-10216-012P 2.80 .435 1.572 1 1/8-16 UN 3/4 -NPT
C A
FBS-10816-104P 3.25 .435 1.945 1 1/2-16 UN 1 1/4 -NPT

E-THREAD

5 Flange Style Spin-On

D-THREAD
B
Part Number A B C D
1/4 NPT FBS-10816-F 3.051 .435 2.295 1 1/2-16 UN
FBS-10816-FG 4.756 .435 4.321 1 1/2-16 UN
(FG STYLE
ONLY)
C A

D-THREAD Bayonet Style Spin-On

Part Number A B C D
B

FBS-10012-B 2.135 .435 1.05 1-12 UN

FBS-10216-B 2.135 .435 1.05 1 1/8-16 UN
C A
FBS-10816-B 2.135 .435 1.05 1 1/2-16 UN

146 magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 Filler Breathers
Allows Filtered Air to Easily Flow in and out of the Hydraulic
Reservoir while Preventing Airborne Contaminants from
Entering the System.

Filler Breather Caps

Types & Features:
A Cap - 20 GPM, 10 Micron Filter, Stainless Steel
D Cap - 30 GPM, 10 Micron Filter, Stainless Steel
H Cap - 120 GPM, 10 Micron Filter, Stainless Steel
MB Type - Mini Breather
K Cap - Pressure Cap, 20 PSI-no relief, 10 Micron Filter, Chrome Plated
MB Cap - 10 GPM, 10 Micron Filter, Shatter Resistant Plastic (Temp Rating 225 F)
o

Type Part Number Mounting Type Overall Height Outside Diameter

A FB-C-A Bayonet 1.33 2.55
D FB-C-D Bayonet 1.30 2.55
H FB-C-H Bayonet 1.33 2.55
K FB-C-K Bayonet .94 2.88
MB FB-C-MB-P004 1/4 NPT 1.80 1.70
MB FB-C-MB-P006 3/8 NPT 1.50 1.70
MB FB-C-MB-P008 1/2 NPT 1.60 1.70
MB FB-C-MB-P012 3/4 NPT 1.60 1.70

Mounting Flanges
Features:
Blue Zinc Plated
Available in Three Lengths

Part Number Height Description Code

FB-F-008 .500 008 Mounting Flange 008 5
FB-F-108 1.50 108 Mounting Flange 108
FB-F-600 6.00 600 Mounting Flange 600

Filler Breather Screens

Materials & Features:
Part Number Code Mesh Material Length
FB-S-C16 C 16 Mesh Stainless 3.00
FB-S-N * N 200 Mesh Brass 6.00
FB-S-P P 30 Mesh Nylon 4.00
FB-S-R * R 30 Mesh Brass 4.00
FB-S-V * V 30 Mesh Brass 9.25
FB-S-W W 30 Mesh Stainless 3.25
FB-S-X X 30 Mesh Stainless 6.25
FB-S-Y Y 30 Mesh Stainless 8.25
FB-S-Z Z 30 Mesh Stainless 10.25

* Check with factory for availability

magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186 147
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 Filler Breathers
Filler Breather Options:

PL - Pad Lock L - Locking Cap SM - Side Mounting Kit D - Dipstick

Part Number Code Description

FB-O-PL PL Pad Lock - not included with locking cap option
FB-O-L L Cap Lock Kit
FB-O-SM SM Side Mounting Kit
FB-O-D* D Dipstick - specify length, measured from bottom of mounting flange to end of dipstick
* Dipstick Option can be ordered as part of a cap assembly ONLY.

How to Order:
Standard Assemblies:
Code Description
Stainless Steel, Weatherproof, 10 micron, 20 GPM Cap; 1/2”
FB-A008W
Mounting Flange; 30 mesh, 3 1/4”, Stainless Steel Screen
Stainless Steel, Weatherproof, 10 micron, 20 GPM Cap; 1/2”
FB-A008P
Mounting Flange; 30 mesh, 4”, Nylon Screen
Pressurized, Chrome Plated, 20 PSI Cap; 1/2” Mounting Flange;
DIPSTICK
FB-K008W
30 mesh, 3 1/4”, stainless steel Screen
LENGTH

Custom Assemblies:
5 Select the components that best meet your particular FB - A 008 Y - D8
hydraulic system requirements and custom build the
part number as follows: Code Option
Blank No Options
PL Pad Lock
L Locking Cap
SM Side Mount
D Dipstick

Code Cap Type Code Screen Material

A A Cap N 6” Brass
D D Cap P 4” Nylon
H H Cap R 4” Brass
K K Cap S 14 1/2” Zinc Plated
V 9 1/4” Brass
Code Mounting Flange W 3 1/4” Stainless
008 1/2” Height X 6 1/4” Stainless
108 1 1/2” Height Y 8 1/2” Stainless
600 6” Height Z 10 1/4” Stainless

148 magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 Reservoir Flanges
Premium Line Suction and Return Line Flanges - heavy duty, positive sealing Suction and Return Line Flanges
Features:
- Positive Urethane Seal - protects against particulate and
liquid contamination.
- Mounting Hardware - required screws, bolts, washers
and gaskets are included.
- Available in Many Popular Tube and Pipe Sizes -
1/2” thru 2” Pipe and Tube.
- Large Suction Line Flange Plate - allows easy access for
suction line strainer installation and maintenance.
- Rigid/Heavy Duty Zinc Plated Die Cast Flange - will not
deflect or distort, provides sealing forces to urethane seal.

4 3/4
3/8 R

Y 3 3/4
1/8 F B A
X
2 E

Pipe Sizes: from 1/2” to 2”

4 C
D

Return Line Flange: Suction Line Flange:

Clearance Nominal Pipe Clearance
Nominal Pipe OD
Part Number Hole Dia. Part Number Pipe A B C D OD Hole Dia.
Pipe Size X
Y Size E F
RLF-008P 1/2” 0.84 1.00 SLF-008P 1/2” 5.50 4.25 2.12 5.25 0.84 4.25
5
RLF-012P 3/4” 1.05 1.19 SLF-012P 3/4” 5.50 4.25 2.12 5.25 1.05 4.25
RLF-100P 1” 1.32 1.44 SLF-100P 1” 4.25 2.12 5.25 1.32 4.25
RLF-104P 1 1/4” 1.66 1.81 SLF-104P 1 1/4” 5.50 4.25 2.12 5.25 1.66 4.25
RLF-108P 1 1/2” 1.90 2.06 SLF-108P 1 1/2” 7.50 6.25 3.12 7.25 1.90 6.25
RLF-200P 2” 2.38 2.50 SLF-200P 2” 7.50 6.25 3.12 7.25 2.38 6.25

Tube Sizes: from 1/2” to 2”

Return Line Flange: Suction Line Flange:
Clearance Nominal Tube Clearance
Nominal Tube OD
Part Number Hole Dia. Part Number Tube A B C D OD Hole Dia.
Tube Size X
Y Size E F
RLF-008T 1/2” 0.50 .75 SLF-008T 1/2” 5.50 4.25 2.12 5.25 0.50 4.25
RLF-012T 3/4” .75 1.00 SLF-012T 3/4” 5.50 4.25 2.12 5.25 .75 4.25
RLF-100T 1” 1.00 1.25 SLF-100T 1” 5.50 4.25 2.12 5.25 1.00 4.25
RLF-104T 1 1/4” 1.25 1.50 SLF-104T 1 1/4” 5.50 4.25 2.12 5.25 1.25 4.25
RLF-108T 1 1/2” 1.50 1.75 SLF-108T 1 1/2” 7.50 6.25 3.12 7.25 1.50 6.25
RLF-200T 2” 2.0 2.25 SLF-200T 2” 7.50 6.25 3.12 7.25 2.00 6.25

magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186 149
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 Reservoir Flanges
Economy Suction and Return Line Flanges - an alternative to the Magnaloy Premium Line of Suction and Return Line Flanges.
Features:
- Tight Fitting Buna-N Washer to provide positive sealing against contaminants.
- Required Mounting Hardware included.
- Available in Many Popular Tube and Pipe Sizes.
- 2 Large Flange Plate Sizes offered in Suction Line Flanges provide easy access to Suction Line Strainer.

Economy Return Line Flanges:

Mounting Hole Dimensions: L M

5/16 9/16

Pipe Sizes:
Nominal Pipe Reservoir
Part Number A B C T2
Size Cutout
RLFE-000P1 N/A 4 3/4 4 3 1/8 1 3/16 N/A
RLFE-008P 1/2” 4 3/4 4 3 1/8 1 3/16 1 3/16
RLFE-012P 3/4” 4 3/4 4 3 1/8 1 3/4 1 3/4
5 RLFE-100P 1” 4 3/4 4 3 1/8 1 3/4 1 3/4
RLFE-104P 1 1/4” 4 3/4 4 3 1/8 2 1/2 2 1/2
RLFE-108P 1 1/2” 4 3/4 4 3 1/8 2 1/2 2 1/2
RLFE-200P 2” 4 3/4 4 3 1/8 2 1/2 2 1/2

Tube Sizes:
Nominal Tube Reservoir
Part Number A B C T2
Size Cutout
RLFE-006T 3/8” 4 3/4 4 3 1/8 1 3/16 1 3/16
RLFE-008T 1/2” 4 3/4 4 3 1/8 1 3/16 1 3/16
RLFE-012T 3/4” 4 3/4 4 3 1/8 1 3/16 1 3/16
RLFE-100T 1” 4 3/4 4 3 1/8 1 3/4 1 3/4
RLFE-104T 1 1/4” 4 3/4 4 3 1/8 2 1/2 2 1/2
RLFE-108T 1 1/2” 4 3/4 4 3 1/8 2 1/2 2 1/2
RLFE-200T 2” 4 3/4 4 3 1/8 2 1/2 2 1/2
1 Use this Blank Flange for covering unused openings or for custom Pipe or Tube Sizes.
2 Opening in metal flange - required clearance to Pipe or Tube OD.

150 magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 Reservoir Flanges
Economy Suction Line Flanges:

Mounting Hole Dimensions: L M

7/16 7/8

Pipe Sizes:
Nominal Pipe Reservoir
Part Number A B D E T2
Size Cutout
SLFE-500-000P1 N/A 5 1/2 5 1/4 4 1/4 2 1/8 1 3/16 4 1/2
SLFE-500-008P 1/2” 5 1/2 5 1/4 4 1/4 2 1/8 1 3/16 4 1/2
SLFE-500-012P 3/4” 5 1/2 5 1/4 4 1/4 2 1/8 1 3/16 4 1/2
SLFE-500-100P 1” 5 1/2 5 1/4 4 1/4 2 1/8 1 3/4 4 1/2
SLFE-500-104P 1 1/4” 5 1/2 5 1/4 4 1/4 2 1/8 1 3/4 4 1/2
SLFE-500-108P 1 1/2” 5 1/2 5 1/4 4 1/4 2 1/8 2 1/2 4 1/2
SLFE-500-200P 2” 5 1/2 5 1/4 4 1/4 2 1/8 2 1/2 4 1/2
SLFE-700-108P
SLFE-700-200P
1 1/2”
2”
7 1/2
7 1/2
7 1/4
7 1/4
6 1/4
6 1/4
3 1/8
3 1/8
3 1/8
3 1/8
6 1/2
6 1/2
5
SLFE-700-208P 2 1/2” 7 1/2 7 1/4 6 1/4 3 1/8 3 3/4 6 1/2
SLFE-700-300P 3” 7 1/2 7 1/4 6 1/4 3 1/8 3 3/4 6 1/2

Tube Sizes:
Nominal Tube Reservoir
Part Number A B D E T2
Size Cutout
SLFE-500-006T 3/8” 5 1/2 5 1/4 4 1/4 2 1/8 1 3/16 4 1/2
SLFE-500-008T 1/2” 5 1/2 5 1/4 4 1/4 2 1/8 1 3/16 4 1/2
SLFE-500-012T 3/4” 5 1/2 5 1/4 4 1/4 2 1/8 1 3/16 4 1/2
SLFE-500-100T 1” 5 1/2 5 1/4 4 1/4 2 1/8 1 3/4 4 1/2
SLFE-500-104T 1 1/4” 5 1/2 5 1/4 4 1/4 2 1/8 1 3/4 4 1/2
SLFE-500-108T 1 1/2” 5 1/2 5 1/4 4 1/4 2 1/8 1 3/4 4 1/2

1 Use this Blank Flange for covering unused openings or for custom Pipe or Tube Sizes.
2 Opening in metal flange - required clearance to Pipe or Tube OD.

magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186 151
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 SAE Full and Half Couplings

Full Couplings Socket Weld Full Couplings Half Couplings

SAE to NPT Full Couplings:

Part D L T1 T1 T2
Number Diameter Length SAE Size Thread Thread
4S-4N 0.75 1.375 #4 7/16-20 UNF 1/4” NPT
6S-6N 1.00 1.50 #6 9/16-18 UNF 3/8” NPT
8S-8N 1.25 1.50 #8 3/4-16 UNF 1/2” NPT
10S-8N 1.25 1.50 #10 7/8-14 UNF 1/2” NPT
12S-12N 1.50 1.875 #12 1-1/16-12 UN 3/4” NPT
16S-16N 1.75 2.00 #16 1-5/16-12 UN 1” NPT

SAE to Socket Weld Full Couplings:

Part D L T1 T1 T2
Number Diameter Length SAE Size Thread Socket
8S-8W 1.25 1.50 #8 3/4-16 UNF 1/2” Pipe
10S-8W 1.25 1.50 #10 7/8-14 UNF 1/2” Pipe
12S-12W 1.50 1.875 #12 1-1/16-12 UN 3/4” Pipe
5 16S-16W 1.75 2.00 #16 1-5/16-12 UN 1” Pipe
20S-20W 2.00 2.25 #20 1-5/8-12 UN 1-1/4” Pipe
24S-24W 2.50 2.375 #24 1-7/8-12 UN 1-1/2” Pipe

SAE Half Couplings:

Part D L T1 T1 T2
Number Diameter Length SAE Size Thread Thread
4S 0.75 0.75 #4 7/16-20 UNF N/A
6S 1.00 0.75 #6 9/16-18 UNF N/A
8S 1.25 0.75 #8 3/4-16 UNF N/A
10S 1.25 0.875 #10 7/8-14 UNF N/A
12S 1.50 1.00 #12 1-1/16-12 UN N/A
16S 1.75 1.25 #16 1-5/16-12 UN N/A
20S 2.00 1.25 #20 1-5/8-12 UN N/A
24S 2.50 1.25 #24 1-7/8-12 UN N/A

152 magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 Channel Mounted Cushion Clamps
Magnaloy offers a complete line of channel-mounted cushion clamps for a great looking, vibration free
tube/pipe mounting solution.
Features:
- Fast and simple installation - one person/one tool required.
- Cushion material is a thermoplastic elastomer resistant to most fuels, oils,
gases, greases, solvents, mineral acids and other materials.
- Temperature range -65oF (-54oC) to +275oF (+135oC).
- Modular design allows adding or changing piping without disturbing adjacent
piping.
- Piping sizes can be mixed to suit installation requirments.
- Metal components are Tri-Valent (non-hex) plated.
- Also available in 304 and 316 stainless steel.

Materials:
Standard Cushion Clamp Materials:
- Cushion material is TPE plastic
- Clamps are 1008-1010 carbon steel
- Studs are welded carbon steel
- Locknut is nylon insert type
- All metal components have Tri-Valent plating

Optional Cushion Clamp Materials:

Code Description
304 Stainless Steel Clamps
-444 304 Stainless Steel Stud (welded)
304 Stainless Steel Locknut 5
304 Stainless Steel Clamps
-464 316 Stainless Steel Hex Head Bolt (loose packed)
304 Stainless Steel Locknut
316 Stainless Steel Clamps
-644 304 Stainless Steel Stud (welded)
304 Stainless Steel Locknut
316 Stainless Steel Clamps
-666 316 Stainless Steel Hex Head Bolt (loose packed)
316 Stainless Steel Locknut

magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186 153
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 Channel Mounted Cushion Clamps
Clamp Assembly Part Numbers, Availability and Dimensional Data
PIPE Sizes:
PIPE Nominal Size 1/4 3/8 1/2 3/4 1 1 1/4
Clamp Assembly Part Number Pipe Outside Diameter .54 .675 .84 1.05 1.315 1.665
Pipe Size CODE 008P 012P 016P 024P 100P 108P
Breakdown: Quantity per Box 1 25 25 25 20 20 20
MCC - 008P -xxx Carbon Steel 5S, 10S, 40, 80
Stainless 5S, 10S, 40, 80
o
o
o
o
o
o
o
o
o
o
o
o
Optional Material Red & Yellow Brass & Copper
Aluminum 5S, 10S, 40, 80
o
o
o
o
o
o
o
o
o
o
o
o
CODE ( see page147, PVC 48, 80, 120 o o o o o o
leave blank for standard) CPVC 40, 80 o o o o o o
Piping Size Code PE 40, 80 o o o o o o
PP 40, 80 o o o o o o
Magnaloy Cushion PVDF 80 o o o o o
Clamp PB 40 o o o o o
ABS 40, 80 o o o o o
See Reference Section, page 207, for Manufacturers Fibergalss o o o o
Cross References A 1.41 1.59 1.91 2.16 2.75 3.03
B .63 .45 .59 .72 .91 1.03
C .075 .075 .075 .105 .119 .119
D* .91 1.07 1.45 1.79 2.22 2.47
* Minimum Required Installation Dimension

Ordering Information: To order the standard Cushion Clamp, use MCC- followed by the Piping Size CODEs as
illustrated in the tables on this page and the next page, depending Pipe or Tube sizes.

For OPTIONAL MATERIALS consult page 153 and select the material combination best suited for your
requirements. Use the part number as above, followed by the material CODE
from page 153.

TUBE Sizes:
5 TUBE Outside Diameter
Tube Size CODE
.250
008T
.312
010T
.375
012T
.470
015T
.500
016T
.625
020T
.750
024T
.875
028T
1.000
100T
1.125
104T
1.190
106T
1.250
108T
Quantity per Box 1 25 25 25 25 25 25 25 25 25 20 20 20
ACR Tube o o o o o o o o o
Refrigeration Service o o o o o o o o o o o
Type “K” Copper o o o o o o o o o
Type “L” Copper o o o o o o o o o
Type “M” Copper o o o o o o o o o
Steel o o o o o o o o o o o o
Stainless Steel o o o o o o o o o o o o
Aluminum o o o o o o o o o
PB o o o o o o o
PVC o o o o o o
CPVC o o o o o o o
PE o o o o o o
A 1.11 1.24 1.24 1.36 1.36 1.50 1.78 1.91 2.03 2.16 2.30 2.30
B .22 .28 .28 .34 .34 .41 .53 .58 .66 .72 .72 .78
C .075 .075 .075 .075 .075 .075 .075 .075 .105 .105 .105 .105
D* .62 .75 .75 .87 .87 1.00 1.33 1.45 1.66 1.79 1.92 1.92
Note 1: Clamps are sold in single quantities, box quantity indicated for ordering convenience.
For Hoses - measure hose outside diameter and select the nearest O.D. size above.
Note: Anchor Channel is ordered separately. See page 146 for part numbers.

154 magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 Channel Mounted Cushion Clamps

PIPE Sizes (continued):

1 1/2 2 2 1/2 3 3 1/2 4 5 6
1.90 2.375 2.875 3.5 4.0 4.5 5.563 6.625
116P 200P 216P 300P 316P 400P 500P 600P
20 10 5 5 5 5 Each Each
o o o o o o o o
o o o o o o o o
o o o o o o
o o o o o o o o
o o o o o o o o
o o o o o o o o
o o o o o o o o
o o o o o o o o
o o o o o o o o
o o o o o o o o
o o o o o o o o
o o o o o o o o
3.28 3.78 4.27 4.91 5.53 6.03 7.03 8.03
1.16 1.41 1.66 1.97 2.28 2.53 3.03 3.53
.119 .119 .119 .119 .119 .119 .135 .135
2.47 3.22 3.72 4.36 4.97 5.47 6.47 7.47

Ordering Examples: To order the standard 2 1/2” Tube Cushion Clamp - order part number MCC-216T
To order the standard 1 1/4” Pipe Cushion Clamp - order part number MCC-108P
To order the 2 1/2” Tube Cushion Clamp with 304 Stainless Steel Clamps, stud, and locknut - order MCC-216T-444
To order the 1 1/4” Pipe Cushion Clamp with galvanized powder coated clamps, 316 stainless steel stud, and 304 stainless steel
locknut - oder part number MCC-108P-G64

Note: Anchor Channel is ordered separately. See page 153 for more information and part numbers.

TUBE Sizes (continued):

1.375
112T
1.500
116T
1.625
120T
1.750
124T
1.875
128T
2.000
200T
2.125
204T
2.250
208T
2.375
212T
2.500
216T
2.625
220T
2.875
228T
3.000
300T
3.125
304T
3.625
320T
4.125
404T
5
20 20 20 20 20 10 10 10 10 5 5 5 5 5 5 5
o o o o o o o o
o o
o o o o o o o
o o o o o o o
o o o o o o o
o o o o o o o o o o o o o o o o
o o o o o o o o o o o o o o o o
o o o o o o o o
o o o o o o o
o o o o o o o
o o o o o o
o o o o o o o
2.75 2.75 3.03 3.03 3.28 3.28 3.53 3.78 3.78 4.03 4.03 4.27 4.52 4.52 5.03 5.66
.91 .91 1.03 1.03 1.16 1.16 1.28 1.41 1.41 1.53 1.53 1.66 1.78 1.78 2.03 2.34
.119 .119 .119 .119 .119 .119 .119 .119 .119 .119 .119 .119 .119 .119 .119 .119
2.22 2.22 2.47 2.47 2.47 2.72 2.97 3.22 3.22 3.47 3.47 3.72 3.97 3.97 4.47 5.09
Note 1: Clamps are sold in single quantities, box quantity indicated for ordering convenience.

magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186 155
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 Channel Mounted Cushion Clamps
Clamp Anchor Channel Part Number Breakdown:
MAC - S 12 100 - 036 / S
Material (steel / stainles steel )
Length
Height (H) Channel Notes:
Channel Gauge (G) o All Channel widths 1 5/8”
Series (single / double) o Steel Channel shipped with
plain finish (hot rolled p.o.)
Magnaloy Anchor Channel
o Special cut tolerances +/- 1/8”

SINGLE CHANNEL
Part Number Height (H) Gauge (G) Material Length
MAC-S12100-036/S 1” 12 Steel 36”
MAC-S12100-048/S 1” 12 Steel 48”
MAC-S12100-120/S 1” 12 Steel 120”
1 5/8” MAC-S12028-036/S 7/8” 12 Steel 36”
MAC-S12028-048/S 7/8” 12 Steel 48”
7/8”
3/8” 3/8” MAC-S12028-120/S 7/8” 12 Steel 120”
9/32” MAC-S14026-048/S 13/16” 14 Steel 48”
G H MAC-S14026-120/S 13/16” 14 Steel 120”
MAC-S14026-048/SS4 13/16” 14 304 SS 48”
MAC-S14026-120/SS4 13/16” 14 304 SS 120”
MAC-S14026-048/SS6 13/16” 14 316 SS 48”
5 MAC-S14026-120/SS6 13/16” 14 316 SS 120”

DOUBLE CHANNEL
Part Number Height (H) Gauge (G) Material Length
MAC-D12200-048/S 2” 12 Steel 48”
1 5/8”
MAC-D12200-120/S 2” 12 Steel 120”
7/8” MAC-D12124-048/S 1 3/4” 12 Steel 48”
3/8” 3/8”
MAC-D12124-120/S 1 3/4” 12 Steel 120”
9/32” MAC-D14120-048/S 1 5/8” 14 Steel 48”
G
H MAC-D14120-120/S 1 5/8” 14 Steel 120”
MAC-D14120-048/SS4 1 5/8” 14 304 SS 48”
MAC-D14120-120/SS4 1 5/8” 14 304 SS 120”
MAC-D14120-048/SS6 1 5/8” 14 316 SS 48”
MAC-D14120-120/SS6 1 5/8” 14 316 SS 120”

156 magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 Modular-Stackable Cushion Clamps
Magnaloy offers modular cushion clamps in a stackable design - allowing a wide variety of configurations.
Mounting Features: Stacking and Tiering Features: Clamp Features:
- Assemblies can be mounted using - Center distance of mounting holes - Reduced noise, shock and
weld plates, by bolting directly (bolt holes)(A) and height of vibration caused by surges in fluid
into place, using channel, or assembly (G+I+J) are equal. conductors.
suspended using threaded rod. - Like sized assemblies (same - Eliminates metal to metal contact
- Formed weld bases have integral series) have equal width for clean between fluid conductors and
weld nuts secured from the under- appearance when stacked. clamps preventing galvanic
side so weld failure will not cause - Double retainer plates are used reaction.
clamp failure. for heavier-duty applications - Cushion material is thermoplastic
- Heavy Duty weld plates, including (also, required when stacking or elastomer resistant to most fuels,
weld nuts, are available for tiering). oils, gases, greases, solvents,
heavy duty applications. mineral acids and other materials.
- Temperature range -20oF (-29oC)
to 212oF (100oC).
- Fast and simple installation.
- Large selection of components for
assemblies to satisfy your
applicaiton requirements.
- Assemblies available in single or
double line installations.

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 Modular-Stackable Cushion Clamps
Modular Cushion Clamp Part Number Breakdown:
MMC - 511 100T - 0111
Tier Arrangement (see pages161 & 162)
Cushion I.D. Size Code (see page 160)
Cushion Series and Type (see page159)
Magnaloy Modular Cushion Clamp
Formulation of the Part Number:
1. See page 159 to determine the Cushion Series and Type. See below for dimension data.
2. See page 160 for Cushion I.D. Size Code depending on the Tube or Pipe size(s) being used.
3. See pages 161 & 162 for Tier Arrangement. Shown on page 156 are the most popular single and
double tiering arrangements for the Modular Cushion Clamp assemblies.
Note: See Reference Section, page 194, for Manufacturers Cross References
page 216

A A
A Clamp Plate
Fastners
H
I
Clamp Plate
Cushions Fastners

G G D Cushions
D F
F

E A
E Standard Weld B
J C B Base with Retainer J C Standard Weld
Base with
H H Retainer

5
Clamp Series & Type A B C D E F G H I J
511 1.16 1.45 .85

521 1 1.16 1.90 .95 .425 .85 .30 .075 .075

522 1 1.16 1.94 .45 .425 .85 .30 .075 .075

Cushion I.D. (see page 142)

524 1 1.16 3.88 .45 .425 .85 .30 .075 .075

531 1 1/2 1.16 2.40 1.20 .675 1.35 .30 .105 .075

532 1 1/2 1.16 2.94 .72 .675 1.35 .30 .105 .075

541 2 1.16 2.90 1.45 .925 1.85 .30 .105 .075

542 2 1.16 3.94 1.87 .925 1.85 .30 .105 .075

561 2 1.16 3.90 1.95 1.395 2.79 .30 .105 .105

158 magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 Modular-Stackable Cushion Clamps
Cushion Series and Type:
See page 158 for dimensions

511 521 522 524

531 532

5
541 542

561

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 Modular-Stackable Cushion Clamps
Cushion I.D. Size Code, Availability and Tube/Pipe Dimensions: “D” (see page 140)

Modular Cushion Series Cushion I.D. Tube Nominal Nominal ACR Bulkhead
511 521 522 524 531 532 541 542 561 Size CODE O.D. Pipe I.D. Tube I.D. Hex Tube
o o o o 008T .250
o o o o 010T .312
o o o o o o 012T .375 .250 .500 1/4
o o o o o o 016T .500 .375 .531 5/16
o o 008P 1/4
o o o 020T .625 .500 .687 3/8
o o o 012P 3/8
o o o 024T .750 .625 .812 1/2
o o o 016P 1/2
o o o 028T .875 .750 .937 5/8
o o 100T 1.000 1.125 3/4
o o 024P 3/4
o o 100A 1.000 1.250 7/8
o o 108T 1.250 1.370 1
o o 100P 1
o o o 108A 1.250
o 116T 1.500 1.680 1 1/4
o 116A 1.500
o 108P 1 1/4
o 124T 1.750
o 116P 1 1/2 2.000 1 1/2
o 200T 2.000
o 200A 2.000
o 208T 2.250
o 200P 2

5 Simplified Ordering: There are many combinations of single and multiple clamp arrangements available and to
simplify the selection process, the most common Single Tier and Double Tier arrangements are shown on page
162. Also illustrated, on page 161, is a breakdown of the TIER CODE used for ordering and details of the most
popular items in this breakdown. There are other Base Types, Retainer Types and Fastener Types available in
addition to those illustrated, consult the factory for more information.

For Multi-Tier ordering, the top cushion part number will specify the ‘Base Type’, ‘Retainer Type’, ‘Fastener Type’
and ‘Fastner Length’. The bottom cushion part number will specify any additional retainers required. In the case
of an assembly using the ‘Stack Stud and Nut’ fastner type, the top cushion and bottom cushion are basically
stand alone assemblies. The top cushion part number ‘Base Type’ is “4” (none) as this is the stacking verison, and
the ‘Fastener Length’ is “1” (single) since it is mated with the ‘Stack Nut’. The bottom cushion part number
‘Retainer Type’ is “7” (double lock plate) which is used with the ‘Stack Nut’ and the ‘Fastener Length’ is “1”
(single) as it only goes through a single cushion.

In selecting the ‘Base Type’, the Weld Base includes a Clamp Plate and Weld Plate. The ‘Spring Nut Mount’
requires a Clamp Plate and Stack Plate and when using the Heavy Duty Weld Plate a retainer plate is not
required above the Base Plate

160 magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186
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 Modular-Stackable Cushion Clamps
TIER CODE Part Number Breakdown:
-1111 Fastner Type Detail:

Fastner Length
0 - None Hex Head Screw & Washer
1 - Single Tier - Fastener Type - 1
2 - Double Tier (3rd digit of TIER CODE)
3 - Triple Tier
Fastner Type (see detail at right)
0 - None
1 - Hex Head Screw & Washer
7 - Stack Stud and Nut Stack Stud & Nut
Retainer Type (see detail at right) - Fastner Type - 7
0 - None (3rd digit of TIER CODE)
1 - Clamp Plate
2 - Clamp Plate & Stack Plate
6 - Double Clamp Plate
7 - Double Lock Plate
Base Type (see detail below) Retainer Type Detail:
0 - None
1 - Weld Base
3 - Spring Nut/Channel Mount Base Clamp Plate
4 - None (use when Stacking) - Retainer Type - 1
8 - Heavy Duty Weld Base (2nd digit of TIER CODE)
(Clamp Plate has .33” round holes)

Base Type Detail:

Weld Base Clamp Plate/Stack Plate

5
- Base Type - 1 - Retainer Type - 2
(1st digit of TIER CODE) (2nd digit of TIER CODE)
(Stack Plate has .33” square holes)
(Clamp Plate has .33” round holes)

Spring Nut Base

- Base Type - 3 Double Stack Plate
(1st digit of TIER CODE) - Retainer Type - 6
(for use with anchor (2nd digit of TIER CODE)
(Stack Plate has .33” square holes)
Channel Mounting)

Heavy Duty Weld Base Double Lock Plate

- Base Type - 8 - Retainer Type - 7
(1st digit of TIER CODE) (2nd digit of TIER CODE)
(Lock Plate has .44” 12 point holes)

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 Modular-Stackable Cushion Clamps
Single Tier Arrangements: (Most Common Arrangements)
Drill and Tap Mounting Standard Weld Base Heavy Duty Weld Base Spring Nut Mounting
Mounting Mounting (New Style) (channel not included)

1/4” Retainer
Plate

Channel
7 Gauge (page 140)
Weld Base
TIER CODE: 0111 TIER CODE: 1111 TIER CODE: 8111 TIER CODE: 3211
Old Style Weld Base - available as
special order (3/8” steel weld
TIER CODE: 6111
base)
Multi Tier Arrangements: (Most Common Arrangements)
The most common method of stacking the 521, TIER CODE: 1112
524, 531 and the 532 Series assemblies is
shown at the right. The part number for each
cushion assembly is required. IE. to order a
Series 521 Double Tiered assembly for .25” tube
and .37” tube with retainer plates between tiers, TIER CODE: 0000
Tier CODE 0600 can
the part numbers would be: be substituted for the
MMC-521012T-1112 - for the .375” Tube 0000 Tier CODE as
mounted on the top. it is recommended to
have retainer plates
MMC-521008T-0600 - for the .250” Tube between Tiers when
mounted on the bottom with a standard weld stacking.
5 base.
Without the retainer plates (as shown at far TIER CODE: 0600
right), the part number for the bottom would be:
MMC-521008T-0000

The most common method of stacking the 541, TIER CODE: 4111
542, and the 561 Series assemblies is shown at
the right. The part number for each cushion
assembly is required. IE. to order a Series 542
Double Tiered assembly for 1/2” pipe and 3/4”
pipe, the part numbers would be:
MMC-542024P-4111 - for the 3/4” Pipe
TIER CODE: 1771
mounted on the top.
MMC-542016P-1771 - for the 1/2” Pipe
mounted on the bottom with a standard weld
base.

162 magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186
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 Suction Strainers
Internally Mounted Tank Filters - your front-line defense against particle contamination

Features:
- Die cast aluminum end covers.
- By-Pass valve available on most models(see tables).
- End caps are designed to provide a positive interlock with
epoxy bond to prevent leakage.
- Rated flow capacity at 5 ft/sec.
- Suitable with all petroleum base oils and fire retardant
hydraulic fluids, coolants and lubricants.

A B C D Rated Flow
Part Number
Outlet Port Wrench Flat Overall Length Outside Diameter @ 5 ft/sec
SS-003P006-1-01 3/8” NPT 1.20” 3.00” 2.75” 3 GPM
SS-005P008-1-X1
SS-008P012-1-X1
1/2” NPT
3/4” NPT
1.20”
1.50”
3.25”
3.25”
2.75”
2.75”
5 GPM
8 GPM
5
SS-010P100-1-X1 1” NPT 1.75” 5.50” 2.75” 10 GPM
SS-023P104-X-X 1 1/4” NPT 2.25” 6.60” 3.20” 23 GPM
SS-032P108-X-X 1 1/2” NPT 2.35” 8.60” 3.20” 32 GPM
SS-053P200-X-X 2” NPT 3.00” 7.20” 4.20” 53 GPM
SS-075P208-X-X 2 1/2” NPT 3.50” 9.30” 4.20” 75 GPM
SS-116P300-X-X 3” NPT 4.00” 12.50” 4.20” 116 GPM

1 - Standard 100 Mesh, contact factory for other Mesh sizes.

How to Order: SS-003P006-1-0
Code By-Pass Valve Setting
Model Code 0 No By-Pass Valve
003P006 3 3 PSI
5 5 PSI
005P008
008P012
014P100 Code Wire Cloth Mesh
023P104 1 100 Mesh (Std)
032P108 2 200 Mesh
053P200 3 30 Mesh
075P208 6 60 Mesh
116P300

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 Suction Strainers
Externally Mounted Tank Filters - your front-line defense against particle contamination
Features:
- Die cast aluminum end covers.
- By-Pass valve available on most models(see tables).
- End caps are designed to provide a positive interlock
with epoxy bond to prevent leakage.
- Rated flow capacity at 5 ft/sec.
- Suitable with all petroleum base oils and fire
retardant hydraulic fluids, coolants and lubricants.

A B C D E F Rated Flow
Part Number
Outlet Port Hex Size Male Thread Fitting Length Overall Length Cover Diameter @ 5 ft/sec
SS-008P012/P104-X-X 3/4” NPT 1.50” 1 1/4” NPT 1.10” 6.90” 1.50” 8 GPM
SS-014P100/P108-X-X 1” NPT 1.75” 1 1/2” NPT 1.10” 6.90” 1.70” 14 GPM
SS-014P100/P300-X-X 1” NPT 2.50” 3” NPT 1.50” 4.70” 3.20” 14 GPM
SS-014S020/P300-X-X #20 SAE 2.50” 3” NPT 1.50” 8.70” 3.20” 14 GPM
5 SS-021S024/P300-X-X #24 SAE 2.50” 3” NPT 1.50” 8.70” 3.20” 21 GPM
SS-023P104/P200-X-X 1 1/4” NPT 2.10” 2” NPT 1.20” 9.10” 2.20” 23 GPM
SS-023P104/P300-X-X 1 1/4” NPT 2.50” 3” NPT 1.50” 6.70” 3.20” 23 GPM
SS-032P108/P300-X-X 1 1/2” NPT 2.50” 3” NPT 1.50” 8.70” 3.20” 32 GPM
SS-053P200/P300-X-X 2” NPT 3.06” 3” NPT 1.60” 8.80” 3.20” 53 GPM
SS-053P200/P400-X-X 2” NPT 4.13” 4” NPT 1.80” 7.70” 4.20” 53 GPM
SS-075P208/P400-X-X 2 1/2” NPT 4.13” 4” NPT 2.10” 9.70” 4.20” 75 GPM

How to Order: SS-008P012/P104-1-0

Model Code
008P012/P104 Code By-Pass Valve Setting
014P100/P108 0 No By-Pass Valve
014P100/P300 3 3 PSI
014S020/P300 5 5 PSI
021S024/P300
023P104/P200 Code Wire Cloth Mesh
023P104/P300 1 100 Mesh (Std)
032P108/P300 2 200 Mesh
053P200/P300 3 30 Mesh
053P200/P400 6 60 Mesh
075P208/P400

164 magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 Tank Diffusers
Internally Mounted Tank Diffusers - evenly disperses return line fluid for heat dissipation and prevents
fluid aeration.
Features:
- Die cast aluminum end covers.
- End caps are designed to provide a positive interlock with epoxy
bond to prevent leakage.
- Rated flow capacity at 15 ft/sec.
- Suitable with all petroleum base oils and fire retardant hydraulic
fluids, coolants and lubricants.

A B C D Rated Flow Area

Part Number
Outlet Port Wrench Flat Outside Diameter Overall Length @ 15ft/sec Ratio *
TD-014P008-D1 1/2” NPT 1.20” 1.30” 3.00” 14 GPM 16:1
TD-014P008-D2 1/2” NPT 1.13” 3.20” 2.30” 14 GPM 35:1
TD-025P012-D1 3/4” NPT 1.50” 1.70” 3.90” 25 GPM 18:1 5
TD-025P012-D2 3/4” NPT 1.75” 3.20” 2.20” 25 GPM 20:1
TD-040P100-D1 1” NPT 1.75” 1.90” 4.90” 40 GPM 19:1
TD-040P100-D2 1” NPT 1.75” 3.20” 3.60” 40 GPM 27:1
TD-070P104-D1 1 1/4” NPT 2.25” 3.20” 4.60” 70 GPM 22:1
TD-095P108-D1 1 1/2” NPT 2.25” 3.20” 5.60” 95 GPM 21:1
TD-157P200-D1 2” NPT 3.00” 4.20” 6.20” 157 GPM 17:1
TD-224P208-D1 2 1/2” NPT 3.50” 4.20” 10.30” 224 GPM 22:1

* Ratio Area is the Ratio of the Perforated Metal Open Area to the Pipe Internal Area.

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 Spin-On Filter Heads
Spin-On Filter Head with ?P Indicator Option:
Features:
- Flow Rates up to 70 GPM on Return (25 GPM Suction).
- Port Sizes 1 1/4” NPT, #20 SAE, or 1 1/4” BSPT.
- Maximum Operating Pressure of 200 PSI (Warning: 80 PSI ?P maximum without by-pass valve).
- Maximum Operating Temperature of 2500 F.
- Suitable for Petroleum based fluids only (consult factory for synthetic fluids).

Average Pressure Drop Through Clean Filter Assembly

with 150 SUS Oil at 1050 F.
25
CSFE-003-109
CSFE-025-069
20
CSFE-003-069 CSFE-025-109
Pressure Drop (PSI)

CSFE-010-109
15
CSFE-010-069

10
Reference Section, page 215.

CSFE-141-109
5

Cellulose
CSFE-141-069

0
0 20 40 60 80 100
Flow Rate (GPM)

Synthetic
5

How to Order: SFH-P104/00-0-0-00

Port Size & Type Code ?P Indicator Setting
Code Inlet Port Outlet Port 00 No Indicator
P104 1 1/4” NPT 1 1/4” NPT 04 4 PSID
S020 #20 SAE #20 SAE 13 13 PSID
B104 1 1/4” BSPT 1 1/4” BSPT 22 22 PSID
44 44 PSID
Code By-Pass Valve Setting
00 No By-Pass Code Indicator Option Indicator Series
03 3 PSI O No Indicator None
05 5 PSI V Visual Indicator DP03 Series
15 15 PSI
25 25 PSI E DC Electric Single Wire DP06 Series
50 50 PSI B Vis/Elec w/DIN Conn. DP05 Series

Code Gauge Port Location (see above)

0 No Gauge Port
1,2,3 Inlet Pressure (Return Line)
4,5,6 Outlet Vacuum (Suction Line)

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 Spin-On Filter Elements
Application Data:
- Maximum Operating Pressure: 200 PSI All Models (Warning: 80 PSI ?P maximum
without by-pass valve in Filter Head).
- Operating Temperature: -650 F to 2500 F.
- Fluid Compatability: Suitable for Petroleum based fluids only (consult factory for
synthetic fluids.
- Gasket: Buna N Gasket Standard, fluorocarbon Gasket optional, consult factory.
- Filter Element Interchange: Consult factory or local distributor for information.
- Internal Combustion Engines: CAUTION! Do Not Use SFE or SSFE Series filter elements
on IC Engines.
- Reference: 2/20/75 Betax Rating - see Reference Section, page 216 for more
information
Betax Rating of 2 = 50% Efficiency (Nominal Rating)
Betax Rating of 20 = 95% Efficiency
Betax Rating of 75 = 98.7% Efficiency (Absolute Rating)
Spin-On Filter Elements
Cellulose Media Series: For use with Magnaloy SHF Series Spin-On Filter Head

Outside Mounting Micron Beta Rating Filter Media Color Water Holding Overall
Part Number
Diameter Thread Rating (see below) Area Can/Imprint Capacity Length
CSFE-003-069 5.1” 1 1/2-16 UN 3 Micron 3/10/22 850 in2 White/Green 6.9”
CSFE-010-069 5.1” 1 1/2-16 UN 10 Micron 9/22/24 950 in2 White/Red 6.9”
CSFE-025-069 5.1” 1 1/2-16 UN 25 Micron 29/46/54 950 in 2
White/Black 6.9”
CSFE-141-069 5.1” 1 1/2-16 UN 141 Micron 200 in 2
White/Blue 6.9”
CSFE-003-109 5.1” 1 1/2-16 UN 3 Micron 3/10/22 1170 in 2
White/Green 10.9”
CSFE-003-109/WA 5.1” 1 1/2-16 UN 3 Micron 5/21/23 648 in 2
White/Orange 15 oz. 10.9”
CSFE-010-109 5.1” 1 1/2-16 UN 10 Micron 10/22/33 1710 in 2
White/Red 10.9”
CSFE-010-109/WA 5.1” 1 1/2-16 UN 10 Micron 8/25/30 648 in 2
White/Orange 15 oz. 10.9”
CSFE-025-109 5.1” 1 1/2-16 UN 25 Micron 29/46/54 1710 in White/Black 10.9”
5
2

CSFE-141-109 5.1” 1 1/2-16 UN 141 Micron 380 in 2

White/Blue 10.9”

Synthetic Media Series: (Z-Glass Media) For use with Magnaloy SHF Series Spin-On Filter Head
Outside Mounting Micron Beta Rating Filter Media Color Water Holding Overall
Part Number
Diameter Thread Rating (see below) Area Can/Imprint Capacity Length
SSFE-003-067 5.1” 1 1/2-16 UN 3 Micron 2/3/4 680 in2 White/Green 6.7”
SSFE-010-067 5.1” 1 1/2-16 UN 10 Micron 4/10/12 561 in2 White/Red 6.7”
SSFE-025-067 5.1” 1 1/2-16 UN 25 Micron 8/25/30 673 in2 White/Black 6.7”
SSFE-003-107 5.1” 1 1/2-16 UN 3 Micron 2/3/4 1260 in2 White/Green 10.7”
SSFE-010-107 5.1” 1 1/2-16 UN 10 Micron 4/10/12 1041 in2 White/Red 10.7”
SSFE-025-107 5.1” 1 1/2-16 UN 25 Micron 8/25/30 1246 in2 White/Black 10.7”

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 Tank Top Filters
Integral Tank Breather Series
Features:
- Flow Rates up to 25 GPM (Return)
- Port Sizes: 1/2” NPT, 3/4” NPT
#8 SAE, #12 SAE
1/2” BSPT, 3/4” BSPT
- Maximum Operating Pressure of 100 PSI (300 PSI Burst pressure) 25 PSI By-Pass included.
- Operating Temperature Range: -150 F of 2300 F.
- Head Material: Die Cast Aluminum Alloy
- Bowl/Cover Material: Nylon
- Breather: 10 Micron Foam (Standard)
- Suitable for Petroleum based fluids only (consult factory for synthetic fluids).

How to Order: TTF-ITB-P008-0

Series: Integral Tank Breather Code Dipstick Option
Code Port Size Code Port Size 0 No Dipstick
D w/Dipstick (9.84”length)
P008 1/2” NPT S012 #12 SAE
P012 3/4” NPT B008 1/2” BSP
S008 #8 SAE B012 3/4” BSP

1.88" 2.77" INSTALLATION LAYOUT

MAX.
35° 1/8" NPT GAUGE PORT 3.46" / 3.34"
PLUGGED (STD.)

3/8" BOLT HOLES

(2 PLACES)
3.46" 3.34" 1.66"

1/8" NPT GAUGE PORT

.44" PLUGGED (STD.)

5
35° 2.5" / 2.4" DIA.

2.75"

OPTIONAL DIPSTICK
10 MICRON
BREATHER
2.79"

INLET PORT
1.19" 3/4" & 1"
NPT, SAE, OR BSP
.06"
BUNA-N
GASKET
FILTER ELEMENT
BYPASS
(25 PSID STD.)

6.8" DIPSTICK
7.23" DEPTH

FILTER ELEMENT:
3, 10, & 25 MICRON
NOMINAL (CELLULOSE)
3 & 10 MICRON
ABSOLUTE (SYNTHETIC)
.90"
HOSE BEAD
OUTLET

1.03"

168 magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 Tank Top Filter Elements
1.8"

7.9"

Average Pressure Drop through clean assembly with 150 SUS Oil at 1050 F

Tank Top Filter Elements

Cellulose Media Series: for use with Magnaloy Series TTF-ITB Tank Top Filter Head
Part Number Micron Rating Media Type Filtration Rating
CTTE-ITB-03N 3 Nominal Cellulose Beta3 = 5.3
CTTE-ITB-10N 10 Nominal Cellulose Beta10 = 5.3
CTTE-ITB-25N 25 Nominal Cellulose Beta25 = 2.9

Synthetic Media Series: (Z-Glass Media) for use with Magnaloy Series TTF-ITB Tank Top Filter Head

Part Number Micron Rating Media Type Filtration Rating

STTE-ITB-03A 3 Absolute Z Glass Synthetic Beta3 = 200
STTE-ITB-10A 10 Absolute Z Glass Synthetic Beta10 = 200

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 Tank Top Filters
Suction/Return Line Series
Features:
- Flow Rates: ASR Housing(accepts “CTTE-ASR” and “SSTE-ASR” filter elements);
96 GPM (Return), 32 GPM (Suction)
SSR Housing (accepts “CTTE-SSR” and “SSTE-SSR” filter elements);
71 GPM (Return), 24 GPM (Suction)
- Port Sizes: 1 1/4” NPT, 1 1/2” NPT; #20 SAE, #24 SAE; 1 1/4” BSPT
- Maximum Operating Pressure: 100 PSI (Warning: 80 PSI ?P maximum without
by-pass valve in Filter Head).
- Operating Temperature: up to 2500 F.
- Material: Die Cast Aluminum Alloy
- Unitized cover and By-Pass Valve assembly - no parts to loose.
- Drop-in Element Bowl design for easy installation
- Patented element bowl hold down for suction applications.
- Radial seal design used in CTTE and STTE series filter elements
- O-Ring seal between filter housing and tank top
- Suitable for Petroleum based fluids only (consult factory for synthetic fluids).

* “CTTE” (CELLULOSE) SERIES FILTER

ELEMENTS USED IN “ASR” &
“SSR” SERIES HOUSINGS.
* “STTE” (SYNTHETIC) SERIES FILTER
ELEMENTS USED IN “ASR” &
“SSR” SERIES HOUSINGS.
(4) .44 Dia. Mounting Holes at
90 degrees.

170 magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186
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 Tank Top Filters
How to Order: TTF-ASR-P104/P104-03-10-0

Code Material/Series Code Check Valve Option

ASR Aluminum Suction/Return 0 No Check Valve
SSR Aluminum Suction/Return V with Check Valve

Port Size & Type

Code Gauge & Oil Fill Port Location
Code Left Side Port Right Side Port
00 No Gauge Port, No Oil Fill Port
P104/000 1 1/4” NPT None
10 Gauge Port in Location 1, No Oil Fill Port
B104/000 1 1/4” BSPT None
P104/P104 1 1/4” NPT 1 1/4” NPT 12 Gauge Port in Location 1&2, No Oil Fill Port
B104/B104 1 1/4” BSPT 1 1/4” BSPT Gauge Port in Location 1, 1 1/4” NPT
P108/000 1 1/2” NPT None 1P
Fill Port with Plug
P108/P104 1 1/2” NPT 1 1/4” NPT Gauge Port in Location 1, #12 SAE
1S
P108/P108 1 1/2” NPT 1 1/2” NPT Fill Port with Plug
S020/000 #20 SAE None
S020/S020 #20 SAE #20 SAE Code By-Pass Valve Option
S024/000 #24 SAE None 00 No By-Pass
03 3 PSI By-Pass (Suction)
S024/S024 #24 SAE #24 SAE
05 5 PSI By-Pass (Suction)
15 15 PSI By-Pass (Return)
25 25 PSI By-Pass (Return)
50 50 PSI By-Pass (Return)

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 Tank Top Filter Elements
Magnetic Elements

Part Numbers
CTTE-ASR-100-092-OI/M
CTTE-ASR-100-092-IO/M

Three - 4” diameter x 5/8”

thick ceramic magnets

Four - 100 mesh

wire cloth filter sections

Cellulose Media Series: for use with Magnaloy Series TTF-ASR Tank Top Filter
Filtration Filtration Filter Media A B C Flow Direction
Part Number
Rating Rating Area OD ID Length Thru Element
CTTE-ASR-003-092-BD Beta3 = 5.3 Beta10 = 75 1120 in2 3.91” 1.96” 9.19” Bi-Directional
CTTE-ASR-003-092-OI/WA** Beta3 = 5.3 Beta10 = 75 461 in2 3.91” 1.96” 9.19” Outside to Inside
CTTE-ASR-010-092-BD Beta10 = 5.3 Beta22 = 75 1120 in 2
3.91” 1.96” 9.19” Bi-Directional
CTTE-ASR-025-092-BD Beta25 = 2.9 Beta47 = 20 1120 in 2
3.91” 1.96” 9.19” Bi-Directional
CTTE-ASR-010-182-BD Beta10 = 5.3 Beta22 = 75 2240 in 2
3.91” 1.96” 18.19” Bi-Directional
CTTE-ASR-025-182-BD Beta25 = 2.9 Beta47 = 20 2240 in 2
3.91” 1.96” 18.19” Bi-Directional
CTTE-ASR-100-092-OI* 141 Micron 108 in 2
3.91” 1.96” 9.19” Outside to Inside
CTTE-ASR-100-092-IO* 141 Micron 108 in 2
3.91” 1.96” 9.19” Inside to Outside
CTTE-ASR-100-092-OI/M* 141 Micron 109 in 2
3.91” 1.96” 9.19” Outside to Inside
CTTE-ASR-100-092-IO/M* 141 Micron 109 in 2
3.91” 1.96” 9.19” Inside to Outside
5 CTTE-ASR-100-182-OI* 141 Micron 216 in 2
3.91” 1.96” 18.19” Outside to Inside

Synthetic Media Series: for use with Magnaloy Series TTF-ASR Tank Top Filter
Filtration Filtration Filter Media A B C Flow Direction
Part Number
Rating Rating Area OD ID Length Thru Element
STTE-ASR-003-092-OI Beta3 > 200 825 in2 3.91” 1.96” 9.19” Outside to Inside
STTE-ASR-010-092-OI Beta10 > 200 825 in2 3.91” 1.96” 9.19” Outside to Inside
STTE-ASR-003-182-OI Beta3 > 200 1650 in2 3.91” 1.96” 18.19” Outside to Inside
STTE-ASR-010-182-OI Beta10 > 200 1650 in2 3.91” 1.96” 18.19” Outside to Inside

Note:
* 100 Mesh Stainless Steel Wire Cloth is standard for 141 Micron Elements, 30, 60 & 200 optional - consult factory
** Filter Elements CTTE-ASR-409-03-IO/WA & CTTE-ASR-409-10-OI/WA contain Aqua-Zorb (water absorbing) filter media.
ASR Elements come standard with a Buna-N radial seal, Fluorocarbon optional -consult factory

172 magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 Tank Top Filter Elements
Average Pressure Drop through clean filter with 150 SUS Oil at 1050 F

STTE-ASR(SSR)-010-092--

CTTE-ASR(SSR)-010-092-- STTE-ASR(SSR)-010-182--

STTE-ASR(SSR)-003-092--
CTTE-ASR(SSR)-010-182--
CTTE-ASR(SSR)-003-092--
STTE-ASR(SSR)-003-182--

CTTE-ASR(SSR)-003-182--
CTTE-ASR(SSR)-025-092--

CTTE-ASR(SSR)-100-182--
CTTE-ASR(SSR)-100-092-- CTTE-ASR(SSR)-025-182--

Cellulose Media Series: for use with Magnaloy Series TTF-SSR Tank Top Filter
Filtration Filtration Filter Media A B C Flow Direction
Part Number
Rating Rating Area OD ID Length Thru Element
CTTE-SSR-003-092-BD Beta3 = 5.3 Beta10 = 75 1120 in2 3.91” 1.61” 9.19” Bi-Directional
CTTE-SSR-010-092-BD Beta10 = 5.3 Beta22 = 75 1220 in2 3.91” 1.61” 9.19” Bi-Directional
CTTE-SSR-010-092-OI/WA** Beta10 = 5.3 Beta22 = 75 461 in 2
3.91” 1.61” 9.19” Outside to Inside
CTTE-SSR-025-092-BD Beta25 = 2.9 Beta47 = 20 1120 in2 3.91” 1.61” 9.19” Bi-Directional
CTTE-SSR-010-182-BD Beta10 = 5.3 Beta22 = 75 2240 in 2
3.91” 1.61” 18.19” Bi-Directional
CTTE-SSR-025-182-BD Beta25 = 2.9 Beta47 = 20 2240 in 2
3.91” 1.61” 18.19” Bi-Directional
CTTE-SSR-100-092-OI* 141 Micron 151 in 2
3.91” 1.61” 9.19” Outside to Inside
CTTE-SSR-100-092-IO* 141 Micron 151 in 2
3.91” 1.61” 9.19” Inside to Outside
CTTE-SSR-100-092-OI/M* 141 Micron 109 in 2
3.91” 1.61” 9.19” Outside to Inside
CTTE-SSR-100-092-IO/M* 141 Micron 109 in2 3.91” 1.61” 9.19” Inside to Outside 5
Synthetic Media Series: for use with Magnaloy Series TTF-SSR Tank Top Filter
Filtration Filtration Filter Media A B C Flow Direction
Part Number
Rating Rating Area OD ID Length Thru Element
STTE-SSR-003-092-OI Beta3 > 200 825 in2 3.91” 1.61” 9.19” Outside to Inside
STTE-SSR-010-092-OI Beta10 > 200 825 in2 3.91” 1.61” 9.19” Outside to Inside
STTE-SSR-003-182-OI Beta3 > 200 1650 in2 3.91” 1.61” 18.19” Outside to Inside
STTE-SSR-010-182-OI Beta10 > 200 1650 in2 3.91” 1.61” 18.19” Outside to Inside

Note:
* 100 Mesh Stainless Steel Wire Cloth is standard for 141 Micron Elements, 30, 60 & 200 optional - consult factory
** Filter Elements CTTE-SSR-409-03-IO/WA & CTTE-SSR-409-10-OI/WA contain Aqua-Zorb (water absorbing) filter media.
SSR Elements come standard with a Buna-N radial seal, Fluorocarbon optional -consult factory

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 Pressure Gauges
Liquid Filled Pressure Gauges - high quality construction, dampened movement, accurate readings
Bottom Stem Series
Features:
- Glycerine Filled (available Dry - consult factory)
- Built-in snubber dampens the effects of pressure pulsations
- Phosphor Bronze Bourdon Tube
- Plastic Lens Standard (Glass Available)
- Stainless Steel Case and Bezel (Brass Connection and Internal Parts)
- Accuracy: 2 1/2” Dial = ANSI GRADE A, 4” Dial = ANSI GRADE 1A
- Temperature Range: 300 F to 1600 F Filled ( -300 F to 1800 F Dry)
- Dual Scale Readings in PSI and Bar (x100 = kPa)

Code Dial Range* Major Increments* Minor Increments* Size 2 1/2” Dial 4” Dial
03C 30/0/30 “Hg/PSI Compound 10 “Hg/PSI 1 “Hg/PSI Units Inch mm Inch mm
003 0/30 PSI 5 PSI 0.5 PSI
A 2.80 71 4.32 110
006 0/60 PSI 10 PSI 1 PSI
010 0/100 PSI 20 PSI 2 PSI B 1.28 33 1.63 42
5 016 0/160 PSI 20 PSI 2 PSI C 1.07 27 1.25 32
030 0/300 PSI 50 PSI 5 PSI D 3.55 90 5.57 141
050 0/500 PSI 100 PSI 10 PSI 1/4” NPT
060 0/600 PSI 100 PSI 10 PSI E 1/4” NPT
1/2” NPT
100 0/1000 PSI 200 PSI 20 PSI
150 0/1500 PSI 200 PSI 20 PSI
200 0/2000 PSI 400 PSI 50 PSI
300 0/3000 PSI 500 PSI 50 PSI
400 0/4000 PSI 500 PSI 50 PSI
500 0/5000 PSI 1000 PSI 100 PSI
600 0/6000 PSI 2000 PSI 200 PSI
10K 0/10,000 PSI 2000 PSI 200 PSI
* Compound Range reads 30 “Hg Vacuum to 30 PSI Pressure with the Major Dial Increments reading 10 “Hg or 10 PSI and the Minor Dial
Increments reading 1 “Hg or 1 PSI. All other Gauges read in PSI only.

174 magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186
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 Pressure Gauges
Rear Stem Series
Features:
- See Bottom Stem Series - same with exception below
- Accuracy: 2 1/2” Dial = 1.5% of Full Scale, 4” Dial = 1% of Full Scale

Code Dial Range* Major Increments* Minor Increments* Size 2 1/2” Dial 4” Dial
03C 30/0/30 “Hg/PSI Compound 10 “Hg/PSI 1 “Hg/PSI Units Inch mm Inch mm
003 0/30 PSI 5 PSI 0.5 PSI A 2.80 71 4.32 110
006 0/60 PSI 10 PSI 1 PSI B 1.28 33 1.63 42
010 0/100 PSI 20 PSI 2 PSI
C 1.18 30 1.14 29
016 0/160 PSI 20 PSI 2 PSI
030 0/300 PSI 50 PSI 5 PSI D 2.46 63 2.77 71
060 0/600 PSI 100 PSI 10 PSI E 1/4” NPTF 1/4” NPT
100 0/1000 PSI 200 PSI 20 PSI
150 0/1500 PSI 200 PSI 20 PSI
200 0/2000 PSI 400 PSI 50 PSI
300 0/3000 PSI 500 PSI 50 PSI
500 0/5000 PSI 1000 PSI 100 PSI
5
10K 0/10,000 PSI 1000 PSI 100 PSI
* Compound Range reads 30 “Hg Vacuum to 30 PSI Pressure with the Major Dial Increments reading 10 “Hg or 10 PSI and the Minor Dial
Increments reading 1 “Hg or 1 PSI. All other Gauges read in PSI only.

How to Order: LFPG-400-003 04N/BS

Code Dial Face Diameter Code Mounting Type
208 2 1/2 inch BS Bottom Stem
400 4 inch RS Rear Stem

Code Dial Range Code Fitting Thread

See Tables Above 04N 1/4” NPT
08N 1/2” NPT *
* Available in Bottom Stem Series Only with 4” Dial

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 Gauge Isolators
A High Quality, Push-to-Read Device that Isolates and Protects your Gauge. You can Read up to
Six Port Signals from a Single Gauge.
Magnaloy Gauge Isolators are manufactured from high quality steel hexagonal bar stock and
machined to exact tolerances. Pressure is supplied to the gauge only when requested, by pushing the knob.
This prevents gauge failure caused by continuous exposure of the gauge to damaging pressure surges and
helps extend the life of the gauge and maintain its accuracy. This design provides simple mounting options
and an attractive, compact package.
Single Position Gauge Isolator Specifications:
- Push to read.
- Operating Temperature -300 F to 2400 F.
1.63 Hex. Body 1.19 Tank Port
Panel Mount Gauge Port

- 5,000 PSI working pressure.

Pilot
.86 Dia.

- Viton Seals.
- 1/4” NPT or #4 SAE O-Ring ports.
(2) #10-32
Mounting Hole

- Panel or in-line mounting (maximum panel

.56 Deep Pressure
0.25 Port

thickness - 5/16”)
1.37 1.25 0.98
NOTE:
Max. Stroke 3.75
0.30

Six Position Gauge Isolator Specifications: 4.88

Gauge

- Turn to select position, push to read.

Ports
3.13 1.25 1 1.25
o o
60 60

- Operating Temperature -300 F to 2400 F. 1

- 5,000 PSI working pressure. 6 2

- Viton Seals.
- #4 SAE O-Ring ports.
5 3

- Panel mounting.
4
Tank

- Read up to 6 pressure signals from a single

o Ports
60 Typ. Pressure
Ports

gauge.
(3) .22 Dia.
Mounting Holes 1.88 Hex. Body

5
on 2.56 Dia. B.C. for 2.25 Dia. Clearance
10-32 Soc. Hd. Scr. Hole Required

Ordering Specifications:
Part Number Positions Port Type
GI-01-SAE Single #4 SAE O-Ring
GI-01-NPT Single 1/4” NPT
GI-06-SAE Six #4 SAE O-Ring
1 1 2 3 4 5 6

176 magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186
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 Pressure Switches
A Dependable Pressure-Sensing Device that Converts a set
Hydraulic Pressure to an electrical Signal - up to THREE* Signals in
a Single Switch.
Technical Specifications
Operating Characteristics:
- Adjustable Range: 300 PSI to 2,600 PSI
- Pressure Reset: 125 PSI to 300 PSI, nominal
- Rated Pressure 4,000 PSI
1.71

- Burst Pressure: 12,000 PSI

0.20

- Temperature Rating: -200 F to 1600 F

- Repeatability: 2% of set pressure
Electrical Characteristics:
2.22

- U.L. Listed Switching Elements

- Rating: 4 amps, 250 VAC / 3 amps, 12 VDC
Options:
2.05

- Second and Third* Independently adjustable switches

2.46

1 2 - Factory pre-set to specified pressures

5 - 200 PSI to 1,250 PSI range (L) (125 PSI to 200 PSI reset)
- 500 PSI to 4,000 PSI range (H), High cycle unit (300 PSI to
3
450 PSI reset)
Pressure Switch Wiring Instructions:
Switch #1 Switch #2 Switch #3*
8
7 Normally Open Red Red w/1 Yellow Stripe Red w/2 Yellow Stripes
Common White White w/1 Yellow Stripe White w/2 Yellow Stripes
6
4
Normally Closed Black Black w/1 Yellow Stripe Black w/2 Yellow Stripes 5
1. Triple Versatility. As many as three switching Pressure Switch is tested but NOT pre-set.
elements can be independently adjusted over NOTE: factory will pre-set pressure for a nominal charge
the full PS-400 pressure range. Important! Lock nut torque range: 6 - 8 in lbs.
2. Fluid Compatibility. Viton seal with Teflon
back-up ring compatible with most hydraulic How to order:
fluids. - PS-400-115 Single Switch Assembly
3. Easy Pressure Adjustment. External adjustment NEMA 12 Enclosure, Viton Seals,
nut is easily accessible for quick pressure reset. 300 - 2,600 PSI Range.
4. Save Plumbing Cost. Single pressure tap (1/8”
NPT female) serves all three piston mounted
- PS-400-215 Double Switch Assembly
microswitches. NEMA 12 Enclosure, Viton Seals,
5. Oil Tight Case (NEMA 12) 300 - 2,600 PSI Range.
6. Standard Conduit Connection. 1/2” NPT fe- - PS-400-315* Triple Switch Assembly
male. NEMA 12 Enclosure, Viton Seals,
7. Easy Installation. Two mounting holes provided 300 - 2,600 PSI Range.
for No. 10 screws. To specify pre-set pressure(s), note setting(s) after part number.
8. Positive Locking. Pressure Adjusting Screw. For optional operating ranges specify (L) or (H) after part number.
* The Triple Switch is available in limited quantities (consult Factory for availablity).

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 Liquid Level Gauges
For Continuous reading of Fluid Level and Temperature
Standard Line - Liquid Column Series
Features:
- UV Resistant Transparent Dupont Grilamid Case
- All-Around Visibility of the Fluid Level
- Buna-N O-ring Seals
- Zinc Plated Bolts
- Available with Optional Cast Aluminum Cover to Provide
additional breakage protection
- Includes Thermometer with Blue Fluid for easy readings
- 2120 F Maximum Temperature Rating
- For use with Petroleum and Water Base Hydraulic Fluids,
consult factory for other fluids

W/Out Cover With Cover

Part Number Description A B C D E
SLLG-03T Std 3” w/temp 3.00” 4.22” 1.22” 0.81” 1.16”
SLLG-03T-C Std 3” w/temp & Cover 3.00” 4.75” 1.75” 0.93” 0.82”
SLLG-05T Std 5” w/temp 5.00” 6.22” 1.22” 0.81” 1.16”
SLLG-05T-C Std 5” w/temp & Cover 5.00” 6.75” 1.75” 0.93” 0.82”
SLLG-10T Std 10” w/temp 10.00” 11.22” 1.22” 0.81” 1.16”
SLLG-10T-C Std 10” w/temp & Cover 10.00” 11.75” 1.75” 0.93” 0.82”

5 Premium Line - Liquid Column Series

Features:
- Borosilicate sight glass compatible with all hydraulic fluids
and will not discolor
- 20 PSI maximum working pressure at 2500 F
- May be front mounted by threaded tank holes or rear
mounted with provided nuts
- Mounting bolts provide 1/16” alignment adjustment to
facilitate installation
- Low profile body offers wide sight opening for visibility
- Machined from solid Aluminum bar stock
- Includes internal thermometer - external thermometer
available - consult factory

178 magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 Liquid Level Gauges
Premium Line (continued)
Part Number Description A B C D E
PLLG-03T Premium 3” w/temp 3.00” 4.63” 1.00” 1.23” 0.75”
PLLG-05T Premium 5” w/temp 5.00” 6.63” 1.00” 1.23” 0.75”
PLLG-10T Premium 10” w/temp 10.00” 11.63” 1.00” 1.23” 0.75”

How to Order: SLLG-03T-C-2

Code Series Code Mounting Bolt Option
SLLG Standard Liquid Level Gauge Blank 1/2-13 UNC (1)
2 M12 x 1.75 Metric (2)
PLLG Premium Liquid Level Gauge 3 M10 x 1.50 Metric (2)
Code Cover (Guard) Option
Code Bolt Center Distance
Blank No Cover
03 3”
05 5” C with Cover (3)
10 10” Notes:
1 - 1/2-20 UNF with Premium Line
2 - Not Available with Premium Line
3 - Premium Line design incorporates integral gauge guard

Sight Glass Series

Features:
- Clear Nylon Fluid Level sight glass with Steel Collar for weld attachment to reservoir
- 400 PSI maximum working pressure 5
- Temperature Range: -65° F to 150° F for pressure applications
- For use with Petroleum Base and Water Base Hydraulic Fluids
Order Part Number: SLSG-100

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 Motor Dampening Bars
Features:
- Reduces noise and vibrations
- Available to accommodate NEMA frame sizes 056C
thru 405TC
- Strong vulcanized rubber-to-metal bond results in no
metal-to-metal contact
- Bolt down or weld in place for easy installation directly
to tank top
- Weld pads are available for simple safe mounting op-
tion
- Supplied in sets of two (2) bars for each motor

NEMA Bolt Down Series:

Part Motor Dampening Bar Dimensions (inches)

Number Frame L W H A B X C1 for T1
MDB056-B 056C 7.25 1.97 1.57 5.75 3.0 .875 1/2-13 5/16-18
MDB143-B 143TC 7.75 1.97 1.57 6.25 4.0 .812 1/2-13 5/16-18
MDB145-B 145TC 8.75 1.97 1.57 7.25 5.0 .812 1/2-13 5/16-18
MDB182-B 182TC 8.75 1.97 1.57 7.25 4.5 .938 1/2-13 3/8-16
MDB184-B 184TC 9.75 1.97 1.57 8.25 5.5 .938 1/2-13 3/8-16
MDB213-B 213TC 10.0 1.97 1.57 8.50 5.5 .938 1/2-13 3/8-16
MDB215-B 215TC 11.5 1.97 1.57 10.0 7.0 .938 1/2-13 3/8-16
5 MDB254-B 254TC 13.0 1.97 1.77 11.5 8.25 .938 1/2-13 1/2-13
MDB256-B 256TC 14.75 1.97 1.77 13.25 10.0 .938 1/2-13 1/2-13
MDB284-B 284TC/TSC 14.5 2.76 2.36 12.75 9.5 1.125 5/8-11 1/2-13
MDB286-B 286TC/TSC 16.0 2.76 2.36 14.25 11.0 1.125 5/8-11 1/2-13
MDB324-B 324TC/TSC 16.0 3.00 2.36 14.0 10.5 1.562 3/4-10 5/8-11
MDB326-B 326TC/TSC 17.5 3.00 2.36 15.5 12.0 1.562 3/4-10 5/8-11
MDB364-B 364TC/TSC 17.0 3.00 2.36 15.0 11.25 1.562 3/4-10 5/8-11
MDB365-B 365TC/TSC 18.0 3.00 2.36 16.0 12.25 1.562 3/4-10 5/8-11
MDB404-B 404TC/TSC 19.5 3.94 2.36 17.25 12.25 2.0 1-8 3/4-10
MDB405-B 405TC/TSC 21.0 3.94 2.36 18.75 13.75 2.0 1-8 3/4-10
MDB444-B 444TC/TSC 23.0 4.72 2.36 20.75 14.5 2.375 1-8 3/4-10
MDB445-B 445TC/TSC 26.0 4.72 2.36 23.75 16.5 2.375 1-8 3/4-10
MDB447-B 447TC/TSC 29.5 4.72 2.36 26.75 20.0 2.375 1-8 3/4-10
MDB449-B 449TC/TSC 34.5 4.72 2.36 31.75 25.0 2.375 1-8 3/4-10

180 magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 Motor Dampening Bars
IEC Bolt Down Series:

Part Motor Dampening Bar Dimensions (mm)

Number Size L W H A B X C1 for T1
MDB071-B 71 196 50 40 156 90 21 1/2-13 M6
MDB080-B 80 176 50 40 146 100 22 1/2-13 M8
MDB090S-B 90 S 196 50 40 156 100 24.5 1/2-13 M8
MDB090L-B 90 L 240 50 40 205 125 24 1/2-13 M8
MDB100L-B 100 L 240 50 40 205 140 22 1/2-13 M10
MDB112M-B 112 M 240 50 40 205 140 22 1/2-13 M10
MDB132S-B 132 S 280 50 45 245 140 20 1/2-13 M10
MDB132M-B 132 M 280 50 45 245 178 20 1/2-13 M10
MDB160M-B 160 M 340 70 60 300 210 28 5/8-11 M12
MDB160L-B 160 L 416 70 60 370 254 28 5/8-11 M12
MDB180M-B 180 M 416 70 60 370 241 35 5/8-11 M12
MDB180L-B 180 L 446 70 60 400 279 35 5/8-11 M12
MDB200L-B 200 L 492 70 60 430 305 35 3/4-10 M16
MDB225S-B 225 S 492 70 60 430 286 35 3/4-10 M16
MDB225M-B 225 M 492 70 60 445 311 35 3/4-10 M16
MDB250M-B 250 M 492 100 60 445 349 50 3/4-10 M20
MDB280S-B 280 S 614 100 60 570 368 50 3/4-10 M20
MDB280M-B 280 M 614 100 60 570 419 50 3/4-10 M20
MDB315S-B 315 S 614 120 60 570 406 60 3/4-10 M24
MDB315M-B 315 M 614 120 60 570 457 60 3/4-10 M24
MDB315L-B 315 L 704 120 60 660 508 60 3/4-10 M24

magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186 181
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 Motor Dampening Bars
NEMA Weld Series:

Part Motor Dampening Bar Dimensions (inches)

Number Frame L W H B X T1
MDB056-W 056C 4.75 1.97 1.57 3.0 .875 5/16-18
MDB143-W 143TC 5.50 1.97 1.57 4.0 .812 5/16-18
MDB145-W 145TC 6.50 1.97 1.57 5.0 .812 5/16-18
MDB182-W 182TC 6.0 1.97 1.57 4.5 .938 3/8-16
MDB184-W 184TC 7.0 1.97 1.57 5.5 .938 3/8-16
MDB213-W 213TC 7.75 1.97 1.57 5.5 .938 3/8-16
MDB215-W 215TC 9.0 1.97 1.57 7.0 .938 3/8-16
MDB254-W 254TC 10.5 1.97 1.77 8.25 .938 1/2-13
MDB256-W 256TC 12.25 1.97 1.77 10.0 .938 1/2-13
MDB284W 284TC/TSC 12.0 2.76 2.36 9.5 1.125 1/2-13
MDB286-W 286TC/TSC 13.25 2.76 2.36 11.0 1.125 1/2-13
MDB324-W 324TC/TSC 12.5 3.00 2.36 10.5 1.562 5/8-11
MDB326-W 326TC/TSC 14 3.00 2.36 12.0 1.562 5/8-11
MDB364-W 364TC/TSC 13.5 3.00 2.36 11.25 1.562 5/8-11
MDB365-W 365TC/TSC 14.5 3.00 2.36 12.25 1.562 5/8-11
MDB404-W 404TC/TSC 15.5 3.94 2.36 12.25 2.0 3/4-10
MDB405-W 405TC/TSC 17.0 3.94 2.36 13.75 2.0 3/4-10
5 MDB444-W 444TC/TSC 19.5 4.72 2.36 14.5 2.375 3/4-10
MDB445-W 445TC/TSC 21.0 4.72 2.36 16.5 2.375 3/4-10
MDB447-W 447TC/TSC 24.5 4.72 2.36 20.0 2.375 3/4-10
MDB449-W 449TC/TSC 31.0 4.72 2.36 25.0 2.375 3/4-10

CAUTION !
Welding Directly to the Magnaloy Motor Dampening Bar can cause damage to the metal-to-rubber bond
resulting in premature failure. Welding should be limited to the ends only (across the “W” dimension) to
prevent damage to the rubber vulcanization by the heat generated during the welding process. Extreme
care should be exercised whenever welding to assemblies containing vulcanized rubber. Bond Separation
will occur if the metal/rubber surface interface reaches a temperature above 500 0F.

Magnaloy offers a solution to this situation - the Magnaloy Weld Pad Kit.

See page 184 for details.

182 magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 Motor Dampening Bars
IEC Weld Series:

Part Motor Dampening Bar Dimensions (mm)

Number Size L W H B X T1
MDB071-W 71 130 50 40 90 21 M6
MDB080-W 80 140 50 40 100 22 M8
MDB090S-W 90 S 140 50 40 100 24.5 M8
MDB090L-W 90 L 165 50 40 125 24 M8
MDB100L-W 100 L 180 50 40 140 22 M10
MDB112M-W 112 M 180 50 40 140 22 M10
MDB132S-W 132 S 197 50 45 140 20 M10
MDB132M-W 132 M 229 50 45 178 20 M10
MDB160M-W 160 M 267 70 60 210 28 M12
MDB160L-W 160 L 311 70 60 254 28 M12
MDB180M-W 180 M 305 70 60 241 35 M12
MDB180L-W 180 L 337 70 60 279 35 M12
MDB200L-W 200 L 357 70 60 305 35 M16
MDB225S-W 225 S 343 70 60 286 35 M16
MDB225M-W 225 M 343 70 60 311 35 M16
MDB250M-W 250 M 394 100 60 349 50 M20
MDB280S-W 280 S 495 100 60 368 50 M20
MDB280M-W 280 M 495 100 60 419 50 M20
5
MDB315S-W 315 S 481 120 60 406 60 M24
MDB315M-B 315 M 532 120 60 457 60 M24
MDB315L-B 315 L 583 120 60 508 60 M24

magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186 183
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 Motor Dampening Bars
NEMA & IEC Weld Pad Kit:
Features:
- Allows simple bolt down installation and design flexibility without drilling and tapping the reservoir surface.
- Eliminates the possibility of heat damage to rubber vulcanization caused by welding directly on the
dampening bar.
- Available in sizes to accommodate all Magnaloy Motor Dampening Bars.
- Provides additional motor height to give added design flexibility and plumbing options.
- Supplied in sets of four (4) pads per kit (one set for each motor).

Part Fits Motor Weld Pad Dimensions (inches)

Number Frames/Sizes W H T1
MWP056-256 056C thru 256TC 2.0 .50 1/2-13 UNC
MWP284-286 284TC/TSC thru 286TC/TSC 2.75 .50 5/8-11 UNC
MWP324-365 324TC/TSC thru 365TC/TSC 2.75 .75 3/4-10 UNC
MWP404-405 404TC/TSC thru 405TC/TSC 4.0 .75 1-8 UNC
MWP444-449 444TC/TSC thru 449TC/TSC 4.75 .75 1-8 UNC
5 MWPM071-132M IEC 071 thru IEC132M 2.0 .50 1/2-13 UNC
MWPM160M-180L IEC 160M thru IEC 180L 2.75 .50 5/8-11 UNC
MWPM200L-315L IEC 200L thru IEC 315L 2.75 .75 3/4-10 UNC

184 magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 Motor Base Plates
Motor Base Plate:
Features:
- Simplifies motor mounting to Reservoir top by eliminates drilling
and threading on Reservoir.
- Base Plate welds directly on the Reservoir top or Porch on “L”
Tanks
- Available in sizes to accommodate NEMA 056C through
326TC/TSC frame sizes.
- Provides additional motor height to give added design
flexibility and plumbing options.
- Each size accomodates several NEMA frame sizes.
- Made from heavy gauge (7ga on 056 size and 1/4” on 213
thru 326 sizes) sheet steel to provide strength and rigidity.

MBP-056/184 - Fits NEMA MBP-213/256 - Fits NEMA MBP-284/326 - Fits NEMA

frame motors 056C thru 184TC frame motors 213TC thru 256TC frame motors 284TC/TSC thru 326TC/TSC

5
Feature Motor Hole Number Feature Motor Hole Number Feature Motor Hole Number
Number Frame Diameter of Holes Number Frame Diameter of Holes Number Frame Diameter of Holes
1 056C 0.375 4 1 213TC 0.437 4 1 284TC/TSC 0.437 4
2 143TC 0.375 4 2 215TC 0.437 4 2 286TC/TSC 0.437 4
3 145TC 0.375 4 3 254TC 0.562 4 3 324TC/TSC 0.562 4
4 182TC 0.437 4 4 256TC 0.562 4 4 326TC/TSC 0.562 4
5 184TC 0.437 4

magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186 185
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 Modular O-Ring Kit

A Cost Saving, Easy to Identify, Inventory of

Commonly used Buna-N or Viton O-Rings.
Sized for Vickers Industrial Valves.

How to Order:
ORK-12000 Buna-N O-Ring Kit

ORK-12001 Vitron O-Ring Kit

Each kit contains the following size and quantities of either Buna-N or Viton O-Rings:

Buna-N Viton Buna-N Viton

Plug Plug
Quantity Vicker’s Vicker’s Quantity Vicker’s Vicker’s
Number Number
Part No. Part No. Part No. Part No.
1 34 154000 262326 21 13 199812 262356
2 34 154001 262327 22 12 199813 262361
3 34 154002 262328 23 12 157143 261818
4 32 154004 262330 24 12 199817 262369
5 32 154005 262331 25 9 154014 262389
6 32 154006 262332 26 9 154015 262390
5 7 18 154139 262333 27 9 154016 262391
8 36 199811 262334 28 9 154017 262392
9 18 173792 262335 29 9 154018 262393
10 18 153950 262336 30 18 154019 262394
11 18 154942 262337 31 9 154020 262395
12 18 157515 262338 32 9 154023 262398
13 18 154142 262339 33 9 154024 262399
14 18 166360 262340 34 9 154026 262401
15 18 174619 262341 35 16 154077 262402
16 18 153999 262920 36 8 154078 262403
17 18 187000 262344 37 8 154079 262404
18 17 154137 262348 38 8 154084 262409
19 13 154012 262354 39 17 154128 262496
20 13 154130 262498 40 15 154129 262497

186 magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 Magnaloy Rod End Alignment Couplers

SECTION 6
MAGNALOY ROD END ALIGNMENT COUPLERS

6
NOTE: Due to Magnaloy’s policy of continuous improvement, specificaitons are subject to change without notice.
Check with the factory or our Web Site at www.magnaloy.com for the latest information.

magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186 187
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 Rod End Alignment Couplers M - Series Specifications

Time and Money Saving Features...

- Eliminates need for custom designing.
- Simplifies cylinder installation.
- Increases design tolerances.
- Cuts cylinder repairs.
- Increases cylinder life - easier on seals,
wiper, bearing surfaces and cushion parts.
- Compensates for mchinery deflection and
cuts bearing wear from side loads and
binding.
- Allows equally effective angular or lateral
displacement in either direction, push or pull.
- Immediated delivery from stock on thread
sizes thru 1 1/2”.
- Total of 100 Spherical Movement in push or - Adjusted at factory, no clearance of end
pull. play.
- Total of 1/8” Lateral Movement. - Same load rating push or pull.
- Manufactured from high tensile and - Internal thread mates with standard style
hardened materials. No. 2 cylinder piston rods; external with
- Lubricated at factory. style No. 3.

188 magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 M - Series Dimensions

M - Series
A MAX. APROX.
PULL AT
PART NO. THREAD B C* D E F G H J* K RATED WEIGHT
YEILD
SIZE LOAD (LBS.)
M010-01024 5/16-24 1,450 8,800
1.562 1.750 0.750 0.500 0.625 0.500 0.625 0.375 1.031 0.5
M010-01224 3/8-24 2,425 9,700

M015-01420 7/16-20 3,250 13,000

1.562 2.000 0.750 0.750 0.625 0.500 0.625 0.500 1.031 0.6
M015-01620 1/2-20 4,450 17,800

M020-02018 5/8-18 7,150 28,600

M020-02416 3/4-16 2.125 2.312 1.250 1.125 1.000 0.875 1.125 0.531 1.312 9,050 36,200 1.4
M020-02814 7/8-14 14,450 57,800

M030-10014 1-14 2.750 3.062 1.500 1.625 1.250 1.125 1.250 0.562 2.000 19,425 77,700 3.3

M040-10812 1-1/4-12 3.500 4.000 2.000 2.000 1.500 1.250 1.687 0.750 2.500 30,825 123,300 6.9

M050-11612 1-1/2-12 1.750 45,750 183,000

4.000 4.375 2.250 2.250 1.500 1.937 0.875 2.750 9.8
M050-12412 1-3/4-12 2.000 58,350 233,400

M060-12812 1-7/8-12 67,550 270,200

5.000 5.625 3.000 3.000 2.250 2.000 2.625 1.375 3.375 19.8
M060-20012 2-12 77,450 309,800

M070-20812 2-1/4-12 6.750 6.375 3.250 3.500 2.750 2.375 2.875 1.625 3.750 99,250 397,000 35.3

M080-21612 2-1/2-12 3.375 123,750 495,000

M080-22412 2-3/4-12 7.000 6.500 4.000 3.500 3.250 2.875 3.375 1.625 3.875 150,950 603,800 45.3
M080-30012 3-12 3.500 180,850 723,400

M100-30812 3-1/4-12 9.250 8.500 5.250 4.500 4.000 3.375 4.500 2.000 5.500 213,450 853,800 ---

M140-40812 4 1/4-12 12.875 11.250 7.750 4.500 5.500 4.875 7.000 1.500 8.750 370,850 1,483,400 ---

* Tolerance +/- .030 inch, all other dimensions +/- .015 inch

M - Series

magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186 189
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 R - Series Specifications

- Lubricated at factory.
- Adjusted at factory, no clearance or end
play.
- Same load rating - push or pull.
- Internal thread mates with standard style
No. 2 cylinder piston rods; external thread
with style No. 3.
- Total of 7 1/20 Shperical Movement and
1/8” Lateral movement capabilities.
- Designed to retro-fit with competitive
brands while offering increased strength
and misalignment capabilities.
- Manufactured from high tensile and
hardened materials for additional strength
and dependability.

190 magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 R - Series Dimensions

R - Series
A MAX. APROX.
PART NO. THREAD B C* D E F G H J* K RATED WEIGHT
SIZE LOAD (LBS.)
R010-01024 5/16-24 1,450
1.115 1.770 0.920 0.500 0.500 0.375 0.750 0.460 0.930 0.35
R010-01224 3/8-24 2,425

R020-01420 7/16-20 3,250

R020-01620 1/2-20 1.365 1.988 1.115 0.750 0.625 0.500 0.875 0.440 1.088 4,450 0.55
R020-02018 5/8-18 6,800

R030-02416 3/4-16 9,050

1.990 2.340 1.600 1.125 0.969 0.750 1.313 0.600 1.282 1.4
R030-02814 7/8-14 14,450

R040-10014 1-14 19,425

3.115 2.964 2.360 1.625 1.450 1.250 1.875 0.743 1.794 4.8
R040-10812 1-1/4-12 30,825

* Tolerance +/- .030 inch, all other dimensions +/- .015 inch

R - Series

magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186 191
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6

1492 magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 Reference Section

SECTION R
REFERENCE SECTION

NOTE: Due to Magnaloy’s policy of continuous improvement, specificaitons are subject to change without notice.
Check with the factory or our Web Site at www.magnaloy.com for the latest information.
R

magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186 193
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 Reference Section

The following pages contain several reference items for use with the various
Magnaloy Products. To assist in the use of these pages, the top menu bar
indicates the product line most likely to be of interest with the page.
Additional information on Magnaloy products can be found on our web site
at www.magnaloy .com. This resource would contain the most recent
information available.

Reference Pages Table of Contents

Standard SAE and Metric Pump Mounting Dimensions . . . . . . . . . . . . . . 195
NEMA Motor Frame Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 196
IEC Metric Motor Frame Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197
I/C Engine Flange Mounting Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . 202
Bar Manifold Flange and Bracket Mounting Kits . . . . . . . . . . . . . . . . . . 203
Bar Manifold Isolation Plugs . . . . . . . . . . . . . . . . . . . . . . . . 204
Cartridge Relief Valve Cross Reference Table . . . . . . . . . . . . . . . . . . . . 205
Cartridge Relief Valve Equivalents for D03 Original Design and Series Bar Manifolds . . 206
Cartridge Relief Valve Cavity Dimensions . . . . . . . . . . . . . . . . . . . . . . . . 207
Standard Valve Interface Pattern Dimensions . . . . . . . . . . . . . . . . . . . . . . . 209
Manufacturers Cross Reference for Gasket Mounted Valves . . . . . . . . . . . . . . 211
Information to know about Filler Breathers and Filters . . . . . . . . . . . . . . . . . 212
Manufacturers Cross Reference for Channel Mounted Cushion Clamps . . . . . . . 213
Manufacturers Cross Reference for Modular Cushion Clamps . . . . . . . . . . . . 214
Differential Pressure Indicator Selection Guide . . . . . . . . . . . . . . . . . . . . 215
Filter Effiency Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 216
Filter Selection Data and Applicaiton Guidelines . . . . . . . . . . . . . . . . . . . . . 217
Hydraulic Pipe, Tube & Hose Flow Data . . . . . . . . . . . . . . . . . . . . . . . . . 218
Mesh to Micron Conversions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 219

194 magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 Pump/Motor Mounts - SAE & Metric Mounts
SAE - 2 Bolt Mount Pump Flanges SAE - 4 Bolt Mount Pump Flanges

A K M A S R
SAE AA 2.000 3.250 0.406 USA4F17 1.781 2.838 0.375
SAE A 3.250 4.187 0.438 SAE A 3.250 4.125 0.438
SAE B 4.000 5.750 0.562 SAE B 4.000 5.000 0.562
SAE C 5.000 7.125 0.688 SAE C 5.000 6.375 0.562
SAE D 6.000 9.000 0.812 SAE D 6.000 9.000 0.812
SAE E 6.500 12.500 1.062 SAE E 6.500 12.500 0.812
SAE F 7.000 13.781 1.062 SAE F 7.000 13.781 1.062
Mounting Pilot Flange Mounting Pilot Flange
Flange Dia. Dimensions Flange Dia. Dimensions

Metric Oval Mount (2 Bolt) Pump Flanges Metric Square Mount (4 Bolt) Pump Flanges

(All dimensions in mm) (All dimensions in mm)

s K d N M s K d N M
32 A2 32 56 6.6 8 16 63 B4 63 85 9 8 20
40 A2 40 63 6.6 8 16 63 S4 63 80 M8 8 20
50 A2 50 80 9 8 20 80 B4 80 103 9 8 20
63 A2 63 100 9 8 20 80 S4 80 100 9 8 20
80 A2 80 109 11 8 20 100 B4 100 125 11 10 25
100 A2 100 140 14 10 25 112 B4 112 140 11 10 25
112 A2 112 160 14 10 25 125 B4 125 160 14 10 32
125 A2 125 180 18 10 32 140 B4 140 180 14 10 32
140 A2 140 200 18 10 32 160 B4 160 200 18 10 40
160 A2 160 224 22 10 40 180 B4 180 224 18 10 40
180 A2 180 250 22 10 40 200 B4 200 250 22 10 50
200 A2 200 280 26 10 50 224 B4 224 280 22 10 50
Mounting Pilot Flange 250 B4 250 315 26 10 50
Flange Dia. Dimensions Mounting Pilot Flange R
Flange Dia. Dimensions

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 Pump/Motor Mounts - NEMA Frame Motors
NEMA ‘C’ Face Motor Dimensions

U-Frame Dimensions
182UC 213UC 254UC 284UC 324USC 324UC 364USC 364UC 404USC 404UC 444USC 444UC
184UC 215UC 256UC 286UC 326USC 326UC 365USC 365UC 405USC 405UC 445USC 445UC
AH 2.125 2.75 3.50 4.625 3.00 5.375 3.50 6.125 4.00 6.875 4.00 8.375
U 7/8 1 1/8 1 3/8 1 5/8 1 5/8 1 7/8 1 7/8 2 1/8 2 1/8 2 3/8 2 1/8 2 7/8
S 3/16 1/4 5/16 3/8 3/8 1/2 1/2 1/2 1/2 5/8 1/2 3/4
AK 4.50 8.50 8.50 10.50 12.50 12.50 12.50 12.50 12.50 12.50 16.00 16.00
AJ 5.875 7.25 7.25 9.00 11.00 11.00 11.00 11.00 11.00 11.00 14.00 14.00
BF 3/8-16 1/2-13 1/2-13 1/2-13 5/8-11 5/8-11 5/8-11 5/8-11 5/8-11 5/8-11 5/8-11 5/8-11
1 3 7.5 15 25 25 40 40 60 60 125 125
HP* 2 5 10 20 30 30 50 50 75 75 150 150

T-Frame Dimensions
143TC 182TC 213TC 254TC 284TSC 284TC 324TSC 324TC 364TSC 364TC 404TSC 404TC 444TSC 444TC
056C
145TC 184TC 215TC 256TC 286TSC 286TC 326TSC 326TC 365TSC 365TC 405TSC 405TC 449TSC 449TC
AH 2.062 2.125 2.625 3.125 3.75 3.00 4.375 3.50 5.00 3.50 5.625 4.00 7.00 4.50 8.25
U 5/8 7/8 1 1/8 1 3/8 1 5/8 1 5/8 1 7/8 1 7/8 2 1/8 1 7/8 2 3/8 2 1/8 2 7/8 2 3/8 3 3/8
S 3/16 3/16 1/4 5/16 3/8 3/8 1/2 1/2 1/2 1/2 5/8 1/2 3/4 5/8 7/8
AK 4.50 4.50 8.50 8.50 8.50 10.50 10.50 12.50 12.50 12.50 12.50 12.50 12.50 16.00 16.00
AJ 5.875 5.875 7.25 7.25 7.25 9.00 9.00 11.00 11.00 11.00 11.00 11.00 11.00 14.00 14.00
BF 3/8-16 3/8-16 1/2-13 1/2-13 1/2-13 1/2-13 1/2-13 5/8-11 5/8-11 5/8-11 5/8-11 5/8-11 5/8-11 5/8-11 5/8-11
1/4 1 3 7.5 15 25 25 40 40 60 60 100 100 150 150
HP* 1/2 2 5 10 20 30 30 50 50 75 75 125 125 200 200

D-Frame Dimensions
143TD 182D 182TD 213D 213TD 254UD 254TD 284UD 284TSD 284TD 324USD 324UD 324TSD 324TD 364USD
145TD 184D 184TD 215D 215TD 256UD 256TD 286UD 286TSD 286TD 326USD 326UD 326TSD 326TD 365USD
AH 2.25 2.25 2.75 3.00 3.38 3.75 4.00 4.88 3.25 4.62 3.25 5.62 3.75 5.25 3.75
U 7/8 7/8 1 1/8 1 1/8 1 3/8 1 3/8 1 5/8 1 5/8 1 5/8 1 7/8 1 5/8 1 7/8 1 7/8 2 1/8 1 7/8
S 3/16 3/16 1/4 1/4 5/16 5/16 3/8 3/8 3/8 1/2 3/8 1/2 1/2 1/2 1/2
AK 9.00 9.00 9.00 9.00 9.00 11.00 11.00 11.00 11.00 11.00 14.00 14.00 14.00 14.00 14.00
AJ 10.00 10.00 10.11 10.00 10.00 12.50 12.50 12.50 12.50 12.50 16.00 16.00 16.00 16.00 16.00
BF 9/16 9/16 9/16 9/16 9/16 53/64 53/64 53/64 53/64 53/64 53/64 53/64 53/64 53/64 53/64
1 1 3 3 7.5 7.5 15 15 25 25 25 25 40 40 40
HP* 2 2 5 5 10 10 20 20 30 30 30 30 50 50 50

364UD 364TSD 364TD 404USD 404UD 404TSD 404TD 444USD 444UD 444TSD 444TD 447TSD 447TD 504SD 504UD
365UD 365TSD 365TD 405USD 405UD 405TSD 405TD 445USD 445UD 445TSD 445TD 449TSD 449TD 505SD 505UD
AH 6.38 3.75 5.88 4.25 7.12 4.25 7.25 4.25 6.620 4.75 8.50 4.75 8.50 4.25 8.62
U 2 1/8 1 7/8 2 3/8 2 1/8 2 3/8 2 1/8 2 7/8 2 1/8 2 7/8 2 3/8 3 3/8 2 3/8 3 3/8 2 1/8 2 7/8
S 1/2 1/2 5/8 1/2 5/8 1/2 3/4 1/2 3/4 5/8 7/8 5/8 7/8 1/2 3/4
AK 14.00 14.00 14.00 18.00 18.00 18.00 18.00 18.00 18.00 18.00 18.00 18.00 18.00 18.00 18.00
AJ 16.00 16.00 16.00 20.00 20.00 20.00 20.00 20.00 20.00 20.00 20.00 20.00 20.00 22.00 22.00
BF 53/64 53/64 53/64 53/64 53/64 53/64 53/64 53/64 53/64 53/64 53/64 53/64 53/64 53/64 53/64
40 60 60 60 60 100 100 125 125 150 150 150 150 200 200
HP*
R 50 75 75 75 75 125 125 150 150 200 200 200 200 250 250
* Horse Power at 1750 RPM

196 magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 Pump/Motor Mounts - IEC Metric Frame Motors
IEC Metric ‘C’ Flange Motor Dimensions
(see page 201 for FF Flange Dimensions)

Flange Flange
Motor Type Form IEC E D F N M S T HP
Group Type
BF5 63 30-- F115 095ML FF 23 11 4 95 115 10 3.0 0.25

Flange Flange
Motor Type Form IEC E D F N M S T HP
Group Type
BF5 71M42 (2 pole) 30-- F130 110ML FF 30 14 5 110 130 10 3.5 0.74

BF5 71M42 (2 pole) 36-- F85 070ML C 30 14 5 70 85 M6 2.5 0.74

BF5 71M44 (4 pole) 30-- F130 110ML FF 30 14 5 110 130 10 3.5 0.50

BF5 71M44 (4 pole) 36-- F85 070ML C 30 14 5 70 85 M6 2.5 0.50

BF5 71M46 (6 pole) 30-- F130 110ML FF 30 14 5 110 130 10 3.5 0.34

BF5 71M46 (6 pole) 36-- F85 070ML C 30 14 5 70 85 M6 2.5 0.34

BF5 71M48 (8 pole) 30-- F130 110ML FF 30 14 5 110 130 10 3.5 0.16

BF5 71M48 (8 pole) 36-- F85 070ML C 30 14 5 70 85 M6 2.5 0.16

Flange Flange
Motor Type Form IEC E D F N M S T HP
Group Type
BF5 80M42 (2 pole) 30-- F165 130ML FF 40 19 6 130 165 12 3.5 1.47

BF5 80M42 (2 pole) 36-- F100 080ML C 40 19 6 80 100 M6 3.0 1.47

BF5 80M44 (4 pole) 30-- F165 130ML FF 40 19 6 130 165 12 3.5 1.01

BF5 80M 44 (4 pole) 36-- F100 080ML C 40 19 6 80 100 M6 3.0 1.01

BF5 80M66 (6 pole) 30-- F165 130ML FF 40 19 6 130 165 12 3.5 0.74

BF5 80M66 (6 pole) 36-- F100 080ML C 40 19 6 80 100 M6 3.0 0.74

BF5 80M68 (8 pole) 30-- F165 130ML FF 40 19 6 130 165 12 3.5 0.34

BF5 80M68 (8 pole) 36-- F100 080ML C 40 19 6 80 100 M6 3.0 0.34 R

magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186 197
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 Pump/Motor Mounts - IEC Metric Frame Motors

Flange Flange
Motor Type Form IEC E D F N M S T HP
Group Type
BF5 90L42 (2 pole) 30-- F165 130ML FF 50 24 8 130 165 12 3.5 2.95

BF5 90L42 (2 pole) 36-- F115 095ML C 50 24 8 95 115 M8 3.0 2.95

BF5 90L44 (4 pole) 30-- F165 130ML FF 50 24 8 130 165 12 3.5 2.01

BF5 90L44 (4 pole) 36-- F115 095ML C 50 24 8 95 115 M8 3.0 2.01

BF5 90L66 (6 pole) 30-- F165 130ML FF 50 24 8 130 165 12 3.5 1.47

BF5 90L66 (6 pole) 36-- F115 095ML C 50 24 8 95 115 M8 3.0 1.47

BF5 90L68 (8 pole) 30-- F165 130ML FF 50 24 8 130 165 12 3.5 0.74

BF5 90L68 (8 pole) 36-- F115 095ML C 50 24 8 95 115 M8 3.0 0.74

Flange Flange
Motor Type Form IEC E D F N M S T HP
Group Type
BF5 100L42 (2 pole) 30-- F215 180ML FF 60 26 8 180 215 15 4.0 4.02

BF5 100L42 (2 pole) 36-- F130 110ML C 60 26 8 110 130 M8 3.5 4.02

BF5 100L44 (4 pole) 30-- F215 180ML FF 60 26 8 180 215 15 4.0 4.02

BF5 100L44 (4 pole) 36-- F130 110ML C 60 26 8 110 130 M8 3.5 4.02

BF5 100L46 (6 pole) 30-- F215 180ML FF 60 26 8 180 215 15 4.0 2.01

BF5 100L46 (6 pole) 36-- F130 110ML C 60 26 8 110 130 M8 3.5 2.01

BF5 100L48 (8 pole) 30-- F215 180ML FF 60 26 8 180 215 15 4.0 1.47

BF5 100L48 (8 pole) 36-- F130 110ML C 60 26 8 110 130 M8 3.5 1.47

Flange Flange
Motor Type Form IEC E D F N M S T HP
Group Type
BF5 112M22 (2 pole) 30-- F215 180ML FF 60 28 8 180 215 15 4.0 5.36

BF5 112M22 (2 pole) 36-- F130 110ML C 60 28 8 110 130 M8 3.5 5.36

BF5 112M44 (4 pole) 30-- F215 180ML FF 60 28 8 180 215 15 4.0 5.36

BF5 112M44 (4 pole) 36-- F130 110ML C 60 28 8 110 130 M8 3.5 5.36

BF5 112M46 (6 pole) 30-- F215 180ML FF 60 28 8 180 215 15 4.0 2.95

BF5 112M46 (6 pole) 36-- F130 110ML C 60 28 8 110 130 M8 3.5 2.95

BF5 112M48 (8 pole) 30-- F215 180ML FF 60 28 8 180 215 15 4.0 2.01

BF5 112M48 (8 pole) 36-- F130 110ML C 60 28 8 110 130 M8 3.5 2.01

198 magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 Pump/Motor Mounts - IEC Metric Frame Motors

Flange Flange
Motor Type Form IEC E D F N M S T HP
Group Type
BF5 132S62 (2 pole) 30-- F265 230ML FF 80 38 10 230 265 15 4.0 10.05

BF5 132S62 (2 pole) 36-- F165 130ML C 80 38 10 130 165 M10 3.5 10.05

BF5 132M84 (4 pole) 30-- F265 230ML FF 80 38 10 230 265 15 4.0 10.05

BF5 132M84 (4 pole) 36-- F165 130ML C 80 38 10 130 165 M10 3.5 10.05

BF5 132M46 (6 pole) 30-- F265 230ML FF 80 38 10 230 265 15 4.0 5.36

BF5 132M46 (6 pole) 36-- F165 130ML C 80 38 10 130 165 M10 3.5 5.36

BF5 132M88 (8 pole) 30-- F265 230ML FF 80 38 10 230 265 15 4.0 4.02

BF5 132M88 (8 pole) 36-- F165 130ML C 80 38 10 130 165 M10 3.5 4.02

Flange Flange
Motor Type Form IEC E D F N M S T HP
Group Type
BF5 160M42 (2 pole) 30-- F300 250ML FF 110 42 12 250 300 19 5.0 20.11

BF5 160L64 (4 pole) 30-- F300 250ML FF 110 42 12 250 300 19 5.0 20.11

BF5 160L66 (6 ploe) 30-- F300 250ML FF 110 42 12 250 300 19 5.0 14.75

BF5 160M48 (8 pole) 30-- F300 250ML FF 110 42 12 250 300 19 5.0 7.37

Flange Flange
Motor Type Form IEC E D F N M S T HP
Group Type
BF5 180M42 (2 pole) 30-- F300 250ML FF 110 48 14 250 300 19 5.0 29.49

BF5 180L64 (4 pole) 30-- F300 250ML FF 110 48 14 250 300 19 5.0 29.49

BF5 180L46 (6 pole) 30-- F300 250ML FF 110 48 14 250 300 19 5.0 20.11

BF5 180L48 (8 pole) 30-- F300 250ML FF 110 48 14 250 300 19 5.0 14.75

Flange Flange
Motor Type Form IEC E D F N M S T HP
Group Type
BF5 200L82 (2 pole) 30-- F350 300ML FF 110 55 16 300 350 19 5.0 49.6

BF5 200L64 (4 pole) 30-- F350 300ML FF 110 55 16 300 350 19 5.0 49.6

BF5 200L46 (6 pole) 30-- F350 300ML FF 110 55 16 300 350 19 5.0 29.49

BF5 200L48 (8 pole) 30-- F350 300ML FF 110 55 16 300 350 19 5.0 20.11

magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186 199
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 Pump/Motor Mounts - IEC Metric Frame Motors

Flange Flange
Motor Type Form IEC E D F N M S T HP
Group Type
BF5 225M42 (2 pole) 30-- F400 350ML FF 110 55 16 350 400 19 5.0 60.32

BF5 225M44 (4 pole) 30-- F400 350ML FF 110 55 16 350 400 19 5.0 60.32

BF5 225M46 (6 pole) 30-- F400 350ML FF 110 55 16 350 400 19 5.0 40.21

BF5 225M48 (8 pole) 30-- F400 350ML FF 110 55 16 350 400 19 5.0 29.49

Flange Flange
Motor Type Form IEC E D F N M S T HP
Group Type
BF4 250M42 (2 pole) 30-- F500 450ML FF 140 60 18 450 500 19 5.0 73.73
BF4 250M44 (4 pole) 30-- F500 450ML FF 140 65 18 450 500 19 5.0 73.73
BF4 250M26 (6 pole) 30-- F500 450ML FF 140 65 18 450 500 19 5.0 49.60
BF4 250M48 (8 pole) 30-- F500 450ML FF 140 65 18 450 500 19 5.0 40.21

Flange Flange
Motor Type Form IEC E D F N M S T HP
Group Type
BF4 280MA62 (2 pole) 30-- F500 450ML FF 140 65 18 450 500 19 5.0 120.64

BF4 280MA84 (4 pole) 30-- F500 450ML FF 140 75 20 450 500 19 5.0 120.64

BF4 280MA46 (6 pole) 30-- F500 450ML FF 140 75 20 450 500 19 5.0 73.73

BF4 280MA68 (8 pole) 30-- F500 450ML FF 140 75 20 450 500 19 5.0 60.32

Flange Flange
Motor Type Form IEC E D F N M S T HP
Group Type
BF4 315MA62 (2 pole) 30-- F600 550ML FF 140 65 18 550 600 24 6.0 176.94

BF4 315MA64 (4 pole) 30-- F600 550ML FF 170 80 22 550 600 24 6.0 176.94

BF4 315MA66 (6 pole) 30-- F600 550ML FF 170 80 22 550 600 24 6.0 120.64

BF4 315MA68 (8 pole) 30-- F600 550ML FF 170 80 22 550 600 24 6.0 100.54

Flange Flange
Motor Type Form IEC E D F N M S T HP
Group Type
BF3 315MA82 (2 pole) 30-- F600 550ML FF 140 70 20 550 600 24 6.0 268.10

BF3 315MA84 (4 pole) 30-- F600 550ML FF 170 90 25 550 600 24 6.0 268.10

BF3 315MA86 (6 pole) 30-- F600 550ML FF 170 90 25 550 600 24 6.0 176.94

BF3 315MA88 (8 pole) 30-- F600 550ML FF 170 90 2 550 600 24 6.0 147.45

200 magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 Pump/Motor Mounts - IEC Metric Frame Motors

Flange Flange
Motor Type Form IEC E D F N M S T HP
Group Type
B14 63A 36-- F75 060ML C 23 11 4 60 75 M5 2.5 0.25

B14 63B 36-- F100 080ML C 23 11 4 80 100 M6 2.5 0.74

B14 71A 36-- F85 070ML C 30 14 5 70 85 M6 2.5 0.34

B14 71B 36-- F115 095ML C 30 14 5 95 115 M8 3.0 1.48

B14 80A 36-- F100 080ML C 40 19 6 80 100 M8 3.0 0.74

B14 80 B 36-- F130 110ML C 40 19 6 110 130 M8 3.5 2.68

B14 90S/L A 36-- F115 095ML C 50 24 8 95 115 M8 3.0 1.48

B14 90S/L B 36-- F130 110ML C 50 24 8 110 130 M8 3.5 2.68

B14 100L A 36-- F130 110ML C 60 28 8 110 130 M8 3.5 2.68

B14 100L B 36-- F165 130ML C 60 28 8 130 165 M10 3.5 6.71

B14 112M A 36-- F130 110ML C 60 28 8 110 130 M8 3.5 2.68

B14 112M B 36-- F165 130ML C 60 28 8 130 165 M10 3.5 6.71

B14 132S/M A 36-- F165 130ML C 80 38 10 130 165 M10 3.5 6.71

B14 160M/L A 36-- F215 180ML C 110 42 12 180 215 M12 4.0 7.50

IEC Metric ‘FF’ Flange Motor Dimensions

(see page 196 for C Flange Dimensions)

magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186 201
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 Pump/Motor Mounts - I/C Engines
I/C Engine Dimensions

K J D
E575 5.75 6.50 3/8-16
E644 6.437 7.75 7/16-14
E700 7.00 7.75 7/16-14
E787 7.875 9.25 7/16-14
Engine Pilot Flange
Size Group Dia. Dimensions

202 magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 Magnaloy Bar Manifolds
Mounting Flange & Mounting Bracket Kits
D03 Bar Manifold D03 Standard Flow D03 High Flow
Parallel & Series Retro Design Manifold Retro Design Manifold
Mounting Bracket Kit Mounting Bracket Kit Mounting Bracket Kit
BK-A03 BKR-A03 BKR-AH03
(2 Brackets with Bolts) (2 Brackets with Bolts) (2 Brackets with Bolts)
Request Separately
.38"
(9.6) .34" - Dia Thru
11/32" Dia Thru 11/32" Dia Thru
(8.6) (4) Places
(4) Places (4) Places

0.31" 0.31"
.31" (7.8) (7.8)
(7.9) 1.00" 1.00"
2.38" 3.39" (25.4)
.88" (25.4)
1.00" (22.3) 3.00" (60.4) 4.00" (86.1)
2.68" (25.4) (76.2) (101.6)
(68.1)
1.00" 1.00"
.88" (25.4) .10" (25.4) .10"
(22.3) 10 Ga. (2.5) (2.5)
(3.3)

D03 Bar Manifold D05 Bar Manifold D05 Bar Manifold

Parallel & Series Parallel & Series Parallel & Series
Mounting Flange Kit Mounting Bracket Kit Mounting Flange Kit
FK-A03 BK-A05 FK-A05
(Includes Bolts) (2 Brackets with Bolts) (Includes Bolts)
Optional - Order Separately Request Separately Optional - Order Separately
.34" For D05 Standard Flow Manifolds Only
(8.6) .41" - Dia Thru
(10.4) (2) Places

2.75"
(69.9) 2.00" 4.50" 3.00"
4.00" (114.3) (76.2)
(50.8) (101.6) 2.00" 4.50"
.34" (50.8)
4.00" (114.3)
(8.6) (101.6)

.88"
1.00" (22.3)
.50" 3.45" (25.4)
(12.7) (87.6) .50"
(12.7)
.34" - Dia Thru
(8.6) (4) Places
.34" - Dia Thru .88" .34" - Dia Thru
(22.3) 10 Ga. (8.6) (4) Places
(8.6) (2) Places (3.3)

D08 Bar Manifold D08 High Flow

Parallel & Series Retro Design Manifold
Mounting Bracket Kit Mounting Bracket Kit
BK-A08 BKR-A08
(2 Brackets with Bolts) (2 Brackets with Bolts)
Request Separately
.50" .56"
(12.7) (14.2)
7 Ga. .56" - Dia Thru .18" 17/32" Dia Thru
(6.4) (25.4) (4) Places (4.6)
(4) Places
1.63"
1.25" (41.4)
(31.8) .56"
.50" (14.2)
(12.7)
5.62" 1.63"
3.25" 7.00" (142.7) (41.4)

R
6.00" (82.6) (177.8)
(152.4)
0.69"
1.25" (17.5)
(31.8)

magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186 203
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 Magnaloy Bar Manifolds
Isolation Plug
NOTE: See Bar Manifolds, pages 37 - 61
for Specific Magnaloy Standard
Configurations with Options
Features & Advantages
* Suitable for mild steel, ductile iron or aluminum manifolds
* Leak free
* Blocks pressure from both sides
* Permanent
* May be inserted to any depth in blind or thru holes
* INSTALLED AT FACTORY BY MAGNALOY
or Field Installation by Customer **

Multiple plugs can be used to isolate pressure line or

tank line flows to or from various valve stations.

Ordering Data
Specify proper plug number and location(s) required in manifold
Notes: 1 - Isolation Plug Location is specified by using the following codes after the “I” option designation:
Port Location* Examples:
P - Pressure Port A - Between Stations 1 & 2 Option Code for Pressure Isolation between stations 3 & 4 = IPC
T - Tank Port B - Between Stations 2 & 3 Option Code for Tank Isolation between stations 1 & 2 = ITA
C - Between Stations 3 & 4 Option Code for Pressure Isolation between stations 1 & 2 and
D - Between Stations 4 & 5 (etc.) Tank Isolation between stations 2 & 3 = IPATB
*Location is determined with A &B ports facing forward,
valves up and numbering from left to right

Installation Instructions for Customer Installed Isolation Plugs Socket Head

Cap Screw

1. Make sure the correct plug is being used for the size of manifold
and passage.
PR

2. Insert the plug into the pressure or tank passage to proper

depth between the valve stations being isolated.
TK

3. Tighten the socket head cap screw to the specified torque setting
while holding other end of plug using the screwdriver slot
provided. Screwdriver

4. If more than one plug is being installed in a given passage,

Slot

insert a screwdriver through a customer machined auxillary port

or a pre-existing flow passage to secure the slotted end of the
Auxillary
Pressure and/or Tank Ports,

plug while tightening.

Machined by Customer
(See Note 4)

CAUTION: Be sure the isolation plugs do not block the inlet or outlet port of the valve stations.

** Isolation Plugs for Customer

Installation
NFPA SYSTEM PLUG PART NUMBER PLUG PART NUMBER FOR

Aluminum Manifolds:
MANIFOLD PASSAGE FOR ALUMINUM MANIFOLDS DUCTILE/STEEL MANIFOLDS
SIZE MAGNALOY PART NO. TORQUE SETTING* MAGNALOY PART NO.

Customer must supply Magnaloy D03 SBM- _SP03 Pressure & Tank IP-AP03-0 480 in lbs. IP-SP03-0

with I.D. dimension of passage to

D03 BM- _HP03 Pressure & Tank IP-AP03-1 480 in lbs. IP-SP03-1

be isolated if ordering for previously

D03 BMR- _SP03 Pressure & Tank -- 480 in lbs. IP-SP03-1

supplied manifold.
D03 BMR- _H03 Pressure -- 960 in lbs. IP-SP05-0
Tank -- 1680 in lbs. IP-SP08-0
IP-SP05-0

Customer assumes all responsibility

D05 BM- _SP05 Pressure IP-AP05-0 960 in lbs.
Tank IP-AT05-0 1,200 in lbs. IP-ST05-0

and liability resulting from isolation

D05 BM- _HP05 Pressure IP-AP08-0 1,680 in lbs. IP-SP08-0

Plug installation.
Tank IP-AT05-1 1,680 in lbs. IP-ST05-1

R
D08 BM- _SP08 Pressure IP-AP08-0 1,680 in lbs. IP-SP08-0

Ductile/Steel Manifolds:
IP-ST08-0
IP-ST08-0
Tank IP-AT08-0 1,680 in lbs.

Recommend installation by Magnaloy.

D08 BMR- _HP08 Pressure -- 1,680 in lbs. IP-ST08-0
Tank -- -- --

204 magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 Manufacturer’s Cross Reference
For Stocked Relief Valve Cartridges
Usage: All Current Bar Manifolds (Except D03 “SBM” and D03 Series)
& Subplates w/C-10-2 Cavity (Pressure at Nose)
Magnaloy Mantech Delta Power Pressure
Part Number Part Number Part Number Rating
RV-C10-2-02 S-10-1-2 DE-RVA-00-0200 50-200 PSI
RV-C10-2-15 S-10-1-15 DE-RVA-00-1500 50-1500 PSI
RV-C10-2-30 S-10-1-30 DE-RVA-00-3000 1500-3000 PSI

Usage: Current D03 Series and D03 Original Design (“SBM”) Bar Manifolds )
(Reverse Flow Cartridge) C-10-2R Cavity (Pressure at Side)
Magnaloy Mantech Delta Power Pressure
Part Number Part Number Part Number Rating
RV-C10-2R-02 S-10-2-2 8500-2124 50-200 PSI
RV-C10-2R-15 S-10-2-15 8500-2125 50-1500 PSI
RV-C10-2R-30 S-10-2-30 8500-2126 1500-3000 PSI

Usage: D05 Original Design Bar Manifolds and All Current

w/Sun T-3A Cavity (Pressure at Nose)
Magnaloy Mantech Delta Power Pressure
Part Number Part Number Part Number Rating
RV-T3A-08 S-10-3-8 RPGCJDV 25-800 PSI
RV-T3A-15 S-10-3-15 RPGCJBV 50-1500 PSI
RV-T3A-30 S-10-3-30 RPGCJAV 100-3000 PSI

Usage: All Current w/Sun T-10A Cavity (Pressure at Nose)

Magnaloy Mantech Delta Power Pressure
Part Number Part Number Part Number Rating
RV-T10A-15 S-10-10-15 RPECJBV 50-1500 PSI
RV-T10A-30 S-10-10-30 RPECJAV 100-3000 PSI

magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186 205
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 Cartridge Relief Valve Equivalents
For Original Design & Current D03 Series Bar Manifolds

Part Number
Supplier Mantech Pressure Range
Magnaloy
(Original Model)
Magnaloy Coupling Co. RV-C10-2R-02 S-10-2-2 50-200 PSI
(for D03 Series &
RV-C10-2R-15 S-10-2-15 200-1500 PSI
Original Design (SBM)
Manifolds) RV-C10-2R-30 S-10-2-30 1500-3000 PSI
DE-RVD-00-0200 50-200 PSI
Delta Power Hydraulics DE-RVD-00-1500 200-1500 PSI
DE-RVD-00-3000 1500-3000 PSI

Valves requiring equivalent cavities to illustrations shown below may be substituted.

This is a Standard C10-2 Cavity

except the valve has a reverse
flow with SIDE INLET and NOSE
1.188"

OUTLET.
.942"
.947"
.810" 15° .110"
.814" .115"
.031" 7/8-14 UNF-2B

.625"
Full IN (Side)
FLOW
.005" 45° Depth
.937"
R
.010"
OUT
1.312"

(Nose)
20°

.015" .062"
R
.020"

20°

.625" Flow

C-10-2 Cavity
.627"

R
Detail
206 magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
Cartridge Relief Valve
Cavity Dimensions

Common C-10-2 Common C-16-2

1.188"
1.75"
.942"
.947" 1.401"
.810" 15° .100" 1.403"
1.234" 15° .130"
.814" .115"
1.236" .145"
.031" 7/8-14 UNF-2B .031"
1 5/16-12 UNF-2B

.625" .875"
Full Full
45° Depth Depth
.005" .937" .005" 45° 1.344"
R R
.010" .010"
1.312" 1.844"
29° 29°

.062" R .062" R

.75"
.562" Max
Max 1.126"
.625" 1.128"
.627"

Sun T-10A Sun T-3A

30° 30°

.859" 1.078"
.859" 1.078"
.861" 1.080"
.812" .812" 1.031" 1.031"
.814" 1.033"
45° Minimum Full 45° Minimum Full
Locating Shoulder Thread Depth Locating Shoulder Thread Depth
.156" .156"

M20 x 1.5 Thd .500" 1.00-14 UNS-213 Thd .625"

1.266" 1.547"
Maximum 1.567" Maximum 1.885"
Port Dimension .875" 1.572" Port Dimension 1.125"
Port 2 Area 45° Port 2 Area 45°

Port 1 Area Port 1 Area

.550" .670"
.570" .690"
.687" .875"
.689" .865"
.730" .933"
.734" .937"

magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186 207
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 Cartridge Relief Valve
Cavity Dimensions

Sun T-16A
30°

1.562"
1.562"
1.564"
1.438" 1.438"
1.440"
45° Minimum Full
Locating Shoulder Thread Depth
.188"

M36 x 2.0 Thd .68"

2.062"
Maximum 2.448"
Port Dimension 1.500"
Port 2 Area 45°

Port 1 Area

.99"
1.01"
1.250"
1.252"
1.343"
1.347"

208 magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 Standard Valve Interface Patterns
Reference Page (Ref. NFPA/T3.5.1 R-2-2002)
D03 Directional Valve Interface D05 Directional Valve Interface
.276" Max. Dia 2.12"
(4) Places 1.09" (53.8)
(27.8) 1/4-20 Thd
10-24 Thd or 1.47"
.40" (37.3)
or (10.1) .16" Dia M6-1.0 Thd
M5-.80 Thd Locating Pin (4) Places 1.06"
(4) Places (26.9)
TK PR

A B A B
1.22" 1.28" 1.81" ALT T
(31.0) 1.05" (32.5) (46.0) 1.56"
(26.6) (39.6)
PR .64"
.97"
(24.6) .53"
(16.3) (13.5) TK

.29" .23" .13"

.03" (7.4) (3.3)
(5.8)
(0.8) .74" .66"
(18.8) (16.8)
.44" Max. Dia
1.59" (5) Places 2.00"
(40.5) (50.8)

D05E Directional Valve Interface D05H Directional Valve Interface

2.44" 2.56"
(62.0) (65.0)
2.12" 2.12"
(53.8) (53.8)
1/4-20 Thd 1.47" .32" 1.47"
.31" 1/4-20 Thd (37.3)
or (7.9) (37.3) or (8.1)
M6-1.0 Thd 1.06" 1.06"
M6-1.0 Thd
(4) Places (26.9) .38" Max.Dia (4) Places (26.9)
(2) Places
PR PR X

A B .53" A B
X Y (13.5) .09" 1.72"
1.81" 1.56" 1.81" 1.56"
(46.0) (39.6) 1.37" (46.0) (39.6) TK (2.3) (43.7)
.97" (34.8) .97"
(24.6) .53" (24.6) Y
(13.5) TK ALT T ALT T

.44" Max. Dia

.13" (5) Places .44" Max. Dia.
(3.3) .13" (5) Places
.66" (3.3)
(16.8) .66"
.19" Max. Dia. (16.8)
2.00" (2) Places
(50.8) 2.00"
(50.8)

D07 Directional Valve Interface D08 Directional Valve Interface

3.02" 5.13"
(76.7) (130.2)
4.44"
1.97" (112.7)
(50.0) 3.97"
(100.8)
1.34"
(34.0) 1/4-20 Thd 3.72"
3/8 - 16 Thd .72" or
(94.5)
or 3.03"
(18.3) M6-1.0 Thd (77.0)
M10-1.5 Thd (4) Places 2.09"
(4) Places (53.2) .19"
.25" Max. Dia 1.16" (4.8)
X (4) Places (29.4)

TK PR
.69"
(17.5) PD
.75"
(19.1)
2.81" 2.75"
(71.4) (69.9) 2.19" 2.12" TK PR
(55.6) A B
Y 1.37" (53.8) 2.88" 2.94"
(34.8) (73.0) (74.6)
3.63" .69"
(92.1) (17.5)
PP A B
.56" .50"
.06" (12.7)
(1.5) (14.2)

R
2.60" .69" Max. Dia
.16" Dia (66.0 (4) Places
Locating Pin 3.47" .28" Dia
.92" Dia Max 1/2-13 Thd
(2) Places (88.1) Locating Pin
(4) Places
(2) Places or
4.00" .44" Dia Max M12-1.75 Thd
(101.6) (2) Places (6) Places

magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186 209
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 Standard Valve Interface Patterns
Reference Page (Ref. NFPA/T3.5.1 R-2-2002)
2F06 Flow Control Valve Interface 2F06 Flow Control Valve Interface
3.13" 4.03"
(79.4) (102.4)
3.00" 4.00"
(76.2) (101.6)
.44" 2.13" .437" 2.953"
(11.1) (54.0) (11.1) (75.0)

IN .94" IN 1.13"
(23.8) (28.6)
2.06"
(52.4) 4.00"
3.25" (101.6)
(82.6) OUT .29" Dia 3.50" .41" Dia
Locating Pin (88.9) Locating Pin
OUT

.38" 5/16-18 Thd

3/8-16 Thd
(9.6) .58" Max Dia or .81"
(20.6) .91" Max Dia or
(2) Places M8-1.25 Thd (2) Places M10-1.5 Thd
(4) Places (4) Places

P06 Pressure Control Valve Interface P08 Pressure Control Valve Interface
1.69" 2.38"
(42.9) (60.3)
1.41" 3/8-16 Thd 1.94" 3/8-16 Thd
.31" (35.8) or (49.2) or
(7.9) .28"
.44"
M10-1.5 Thd (11.1) M10-1.5 Thd
(7.1) (4) Places (4) Places
.56" .58" Dia Max
(14.3) .92" Dia Max
1.31" Y (2) Places 1.56" (2) Places
(33.3) IN 2.88" (39.7) IN
2.31" (73.0)
(58.7)
2.63" A B 3.13"
Remote Pressure (79.4)
(66.7) Remote Pressure
OUT .19" Dia Max OUT
X .19" Dia Max
(2) Places

.84" .81"
(21.4) (20.6)
.28" Dia .28" Dia
1.25" Locating Pin 1.75"
(31.8) Locating Pin
(44.4)

P10 Pressure Control Valve Interface R08 Pilot Oper. Pres. Relief Valve Interface
3.31" 3.56"
(84.1) (90.5)
2.66" 2.63"
(67.5) 3/8-16 Thd (66.7)
1.66" or 2.19"
(42.1) .66" M10-1.5 Thd 5/8-11 Thd (55.6)
(16.7) (6) Places or 1.32"
(33.4)
M16-2.0 Thd
.844" .44"
1.13" Dia Max (4) Places (11.1)
(21.4)
3.66" 1.91" IN (2) Places
(92.9) (48.4)
3.81" .25" Dia.
(96.8)
2.75"
OUT Remote Pressure (69.9)
.19" Dia P T
1.38"
(34.9) IN OUT

R
.97"
(24.6) .28" Dia
2.47" Locating Pin .92" Dia .29" Dia
(62.7) (2) Places (2) Places Locating Pin

210 magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
Manufacturer’s Cross Reference
For Gasket Mounted Valves

Pressure Control &

Valve Directional Valve Pressures Reducing Valves Flow Control Valves
Manufacturer
NFPA DO3 NFPA DO5 NFPA DO8 NFPA P06 NFPA P10 NFPA F02 NFPA F03

V* 3M V* 12M V* 35M
Continental V* 5M F12M F30M

Double A 005 02 06 BPQ-06 QSA-185 QXA-02 QXA-03

WQP-06

Hartman 00 1/8" 3/ 4" 3/ 4" 1 1/ 2"

Parker 2M 3/8" 3/ 4" 16 20 60 80

Racine 1/4" 3/ 4" 3/ 4" 1 1/ 4" 1/4" 3/ 8"

DZ-20 DZ-30
Rexroth 6 8 & 10 20 & 22 2FRMM10-1 2FRMM15-1
DR-20 DR-30

Rivett 01-61 02-41 68** 3/8-1 P-8622-02-41

RCG-06
Vickers DG4V DG45401 DG55406 RG-10 FG-02-1500 FG-03-1500
XG-06

magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186 211
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 About Filler Breathers and Filters
What you should know about Filler Breathers!
Sizing is based on the reservoir air exchange requirements, NOT the pump
output. Magnaloy Filler Breather Assemblies are sized for a
maximum pressure drop of .45 inches Hg.

Hydraulic users rarely change the breather filter, which can contribute to
pump cavitation. A routine of regularly changing or cleaning the air filter
should be developed. A vacuum indictor can be very helpful in
determining the cleanliness of the air filter.

The Filler Breather filtration rating should be equal to or better than the
system filtration rating.

On systems with constant fluid level in the reservoir, a pressurized Filler Breather Cap increases pump inlet
pressure. Generally, the more pressure a pump has at its inlet, the quieter it will run.

The NPFA standard call for TWO filler openings, each of which should pass a minimum of 5 GPM. They should
be located on opposite sides or ends of the reservoir.

The maximum air filtration allowed is 40 micron. All of Magnaloy’s Filler Breather Caps are 10 Micron nominal.

The filler screen should be at least 30 mesh and should have an internal metal guard to prevent the fill spout
from puncturing the screen. All Magnaloy’s Screen are 30 mesh and we offer a Screen Guard Option.

Filter Selection and Life!

Filter life is difficult to determine. It is affected by many factors, including
the operation systems condition, flow rate, viscosity of the fluid, duty cycle,
environment, initial differential pressure, and cleanliness practices.

Loading is the process of plugging the pore of the media with contaminants.
As the pores continue to plug, the pressure increases to maintain the fluid
flow. This pressure is known as the differential pressure. At the beginning
of the filter life cycle this pressure is relatively low, but pressure across the
element increases as the pores in the media become plugged. The size,
shape, and pore arrangement of a filter determines why some filter ele-
ments last longer than other types. Cellulose media (paper) will load more
quickly than the same given area of fiberglass media (synthetic) due to the
reduced number of pores per unit area.

Filter element selection is based on many factors, including operating environment, safety concerns from system
failure, and criticality of system operation. Always consult your equipment manufacturer’s recommendation for
fluid cleanliness level.
R

212 magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
Manufacturer’s Cross Reference
For Channel Mounted Cushion Clamps
Unistrut Par No. Hycon Part No. Hydro-carft Part No. Hydra-Zorb Part No. Magnaloy Part No.
- TUBE SIZES -
004T008 H004T008 WS-04 100025 MCC-008T
006T010 H006T010 WS-06 100037 MCC-012T
008T012 H008T012 WS-08 100050 MCC-016T
010T014 H010T014 WS-10 100062 MCC-020T
012T016 H012T016 WS-12 100075 MCC-024T
014T018 H014T018 WS-14 100087 MCC-028T
016T020 H016T020 WS-16 100100 MCC-100T
018T022 H018T022 WS-18 100112 MCC-104T
100119 MCC-106T
020T024 H020T024 WS-20 100125 MCC-108T
022T026 H022T026 WS-22 100137 MCC-112T
024N028 H024N028 WS-24 100150 MCC-116T
026N030 H026N030 WS-26 100162 MCC-120T
028N032 H028N032 WS-28 100175 MCC-124T
030N034 H030N034 WS-30 100187 MCC-128T
032N036 H032N036 WS-32 100200 MCC-200T
034N040 H034N040 WS-34 100212 MCC-204T
WS-36 100225 MCC-208T
038N044 H038N044 WS-38 100237 MCC-212T
040N046 H040N046 WS-40 100251 MCC-216T
042N048 H042N048 WS-42 100262 MCC-220T
046N052 H046N052 WS-46 100287 MCC-224T
WS-48 100300 MCC-300T
050N056 H050N056 WS-50 100312 MCC-304T
058N064 H058N064 WS-58 100362 MCC-320T
066N074 H066N074 WS-66 100412 MCC-404T
- PIPE SIZES -
009N012 H009N012 WS-04P 200025 MCC-008P
011N014 H011N014 WS-06P 200037 MCC-012P
014N018 H014N018 WS-08P 200050 MCC-016P
017N022 H017N022 WS-12P 200075 MCC-024P
021N026 H021N026 WS-16P 200100 MCC-100P
027N032 H027N032 WS-20P 200125 MCC-108P
030N034 H030N034 WS-24P 200150 MCC-116P
038N044 H038N044 WS-32P 200200 MCC-200P
046N052 H046N052 WS-40P 200250 MCC-216P
056N062 H056N062 WS-48P 200300 MCC-300P
064N072 H064N072 WS-56P 200350 MCC-316P
072N080 H072N080 WS-64P 200400 MCC-400P
089N096 H089N096 WS-80P 200500 MCC-500P
106N114 H106N114 WS-96P 200600 MCC-600P R

magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186 213
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 Manufacturer’s Cross Reference
For Modular Cushion Clamps
To Cross Reference a Hydra-Zorb part number to the equivalent Magnaloy part number, follow the flow chart below and substitute the Mag-
naloy Code for the correponding Hydra-Zorb Code. This Cross-Reference is for the most common Hyra-Zorb clamps, for other Tier arrag-
nements or Cushion Series, contact the factory for assistance and availability.
Hydra Zorb Part Number Magnaloy Part Number
XXX YYY 00 ZZZZ MMC- XXX YYYY - ZZZZ
Tier Arrangement Codes Tier Arrangement Codes
Single Tier Single Tier
0111 0111
1111 1111
3211 3211
8111 8111
6111 6111
Multi Tier Multi Tier
1112 1112
0600 0600
4111 4111
1771 1771

Cushion ID Size Codes Cushion ID Size Codes

025 008T
031 010T
037 012T
050 016T
054 008P
062 020T
067 012P
075 024T
084 016P
087 028T
100 100T
105 024P
112 100A
125 108T
131 100P
137 108A
150 116T
162 116A
166 108P
175 124T
190 116P
200 200T
212 200A
225 208T
237 200P

Cushion Series Codes Cushion Series Codes

511 511
521 521
522 522
524 524
531 531
532 532
541 541
542 542
561 561

214 magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186
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 Differential Pressure Indicators - selection guide
Differential Pressure ?P Indicators
For use with Magnaloy SFH series Spin-On Filter Head
DP03 Series
Low Pressure Visual Indicator
200 PSI max Operating Pressure
Temperature range up to 1500 F
Automatic Resetting
Factory Installed, Available as kit for field replacement
For use with SFH Series Head Only

DP05 Series

DP06 Series

magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186 215
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 Filter Efficiency
Filter Efficiency Standard
ISO 4572: 1981
ISO 16889: 1999

BETA Ratio Information

1. Beta Ratio means counting particles less than 40 Micron in size using a test dust as the test contaminant

2. Beta Ratio equals: Particle count* in oil up stream of filter

Particle count* in oil down stream of filter
* The number of particles of a given size or greater per unit volume

3. Example: 2,000 Particles 10um or greater in oil sample before filter = 4.0
500 Particles 10 um or greater in oil sample after filter
-OR-
2,000 = 4.0 (Filter removed 75% of particles 10 um OR GREATER)
500
4. Terminology: B10 = 4.0 (Beta 10 Ratio equals 4.0)

5. Ratio Numbers and Equivalent Efficiencies:

Betax = 2.0 Represents 50% Efficiency (Nominal Rating)
Betax = 20.0 Represents 95% Efficiency
Betax = 75.0 Represents 98.67% Efficiency (Absolute Rating)
Betax = 200.0 Represents 99.5% Efficiency

Note: Any Beta greater than 100 adds less than 1% to overall efficiency, and greatly increases pressure drop through the filter.

Typical Stainless Steel Wire Cloth Media

Mesh Size Degrees of Filtration
30 560 Micron
60 280 Micron
100 141 Micron
200 75 Micron
200 x 600 20 Micron
200 x 1400 10 Micron
325 x 1900 3 Micron

216 magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 Filter Selection
Filter Selection Data
Fluid Viscosity & Flow Capacity
The single most critical variable in determining the flow capacity of a filter is the viscosity of the
fluid passing through it. Pressure drop ( ∆P ) produced by flow through a filter assembly is directly
proportional to the viscosity of the fluid being filtered. At any given flow rate, a lower viscosity fluid
will produce less pressure drop (and greater flow capacity) than that of a higher viscosity fluid.

Fluid Viscosity & Temperature

A fluids viscosity is governed by its temperature. As a fluid’s temperature increases, its viscosity
decreases. Use a temperature versus viscosity chart to determine the viscosity of the fluid used in
your system at its normal operating temperature.

Estimating Pressure Drop ( ?P )

All pressure drop data found in this catalog is based on 150 SUS oil. If the fluid to be filtered in
your application has a viscosity of 150 SUS at the system’s normal operating temperature, pressure
drop values can be taken directly off the graphs. If the fluid’s viscosity is not 150 SUS, use the
formula below to estimate the pressure drop.
Viscosity of Fluid at
Estimated Pressure Drop Pressure Drop Value X System Operating Temperature
=
( ∆P ) through filter assembly taken from graph 150

Filtration Application Guidelines

Suction Strainers:
Maximum pressure drop : 1” Hg
Maximum line velocity: 5 feet per second
Suction Line Filters:
Maximum pressure drop: No more than 50% of the Maximum allowable vacuum recommended by
the pump manufacturer (at normal operating temperature with a clean filter element).
Maximum line velocity: 5 feet per second
Return Line Filters:
Maximum pressure drop: No more than 50% of the filter by-pass valve setting at normal operating
temperature with a clean filter element.
Maximum line velocity: 15 feet per second
A By-Pass Valve should ALWAYS be included on a Return Filter
Pressure Filters:
Maximum pressure drop: No more than 50% of the filter by-pass valve setting at normal operating
temperature with a clean filter element.
Maximum line velocity: 25 feet per second
R

magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186 217
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 Hydraulic Pipe, Tube and Hose Flow Data
A collection of useful hydraulic pipe, tube and hose information
showing material classes, recommended fluid speeds and fluid MATERIALS
flow capacities based on these speeds. Pipe
Fittings
Pipe
Tube
Fittings
Tube
150 PSI
Pickled,
Class 1 Malleable
Schedule 40
NORMAL MAXIMUM FLUID SPEEDS Iron 1010
2000 PSI Steel
IN SUCTION LINES IN PRESSURE AND RETURN LINES
Class 2 Forged
Gerotor and Vane and Up to 2 2 Feet to 4 Feet to Over 8 SAE 370
Steel Pickled,
Gear Pumps Piston Pumps Feet Long 4 Feet Long 8 Feet Long Feet Long Flare Fitting,
3000 PSI Schedule 80
3 Piece
Typical Hydraulic Class 3 Forged
6 Ft/Sec. 4 Ft/Sec. 30 Ft/Sec. 20 Ft/Sec. 15 Ft/Sec. 10 Ft/Sec. 304
Steel
Fluids Stainless
6000 PSI
Fire Resistant Pickled, Steel
4 Ft/Sec. 3 Ft/Sec. 25 Ft/Sec. 15 Ft/Sec. 10 Ft/Sec. 7.5 Ft/Sec. Class 4 Forged
Schedule 160
Fluids Steel

PIPE DATA
Class 1 Class 2 and 3 Class 5
(Schedule 40 Steel Pipe) (Schedule 80 Steel Pipe) (Schedule 160 Steel Pipe)
Nominal Burst GPM @ GPM @ GPM @ GPM @ Nominal Burst GPM @ GPM @ Nominal Burst GPM @ GPM @
Size PSI 3 Ft/Sec. 4 Ft/Sec. 10 Ft/Sec. 15 Ft/Sec. Size PSI 10 Ft/Sec. 15 Ft/Sec. Size PSI 10 Ft/Sec. 15 Ft/Sec.
1/4 19,500 0.98 1.24 3.27 4.9 1/4 26,400 2.2 3.4 1/4
3/8 16,200 1.80 2.40 6.00 9.0 3/8 22,500 4.4 6.6 3/8
1/2 15,600 2.85 3.85 9.50 14.3 1/2 21,000 7.3 11.0 1/2 26,700 5.34 8.01
3/4 12,900 5.01 6.78 16.7 25.1 3/4 17,600 13.6 20.3 3/4 25,000 8.49 12.7
1 12,200 8.08 10.8 27.0 40.6 1 15,900 22.5 33.8 1 22,300 16.3 24.5
1 1/4 10,100 14.0 18.8 46.8 70.3 1 1/4 13,900 40.1 60.2 1 1/4 18,100 33.1 49.7
1 1/2 9,100 19.0 25.8 63.7 95.6 1 1/2 12,600 55.3 83.0 1 1/2 17,700 44.0 66.1
2 7,800 31.4 42.2 105 157 2 11,000 92.5 139 2 17,500 70.2 105
2 1/2 8,500 44.8 60.4 150 225 2 1/2 11,500 133 199 2 1/2 15,700 111 167
3 7,400 69.1 93.8 232 347 3 10,300 207 310 3 15,000 170 254
3 1/2 6,800 92.4 125 310 465 3 1/2 9,500 278 418 3 1/2
4 6,300 119 150 399 598 4 9,000 360 540 4 14,200 291 436
4 1/2 5,900 149 202 499 749 4 1/2 8,500 453 679 4 1/2
5 5,500 187 252 627 940 5 8,100 570 855 5 13,500 458 686
6 5,100 270 364 904 1357 6 7,800 816 1225 6 13,000 662 994

TUBE DATA
Class 1 and 2 (1010 Steel) Class 3 (304 Stailess Steel) Class 5 (304 Stailess Steel)
Outside Wall Burst GPM @ GPM @ GPM @ GPM @ Outside Wall Burst GPM @ GPM @ Outside Wall Burst GPM @ GPM @
Diameter Thick. PSI 3 Ft/Sec. 4 Ft/Sec. 10 Ft/Sec. 15 Ft/Sec. Diameter Thick. PSI 10 Ft/Sec. 15 Ft/Sec. Diameter Thick. PSI 10 Ft/Sec. 15 Ft/Sec.
3/8 .049 14,370 .56 .76 1.9 2.8 3/8 .049 19,600 1.9 2.8 3/8 .049 19,600 1.5 2.8
1/2 .049 10,780 1.19 1.60 4.0 5.94 1/2 .049 14,700 4.0 5.9 1/2 .065 19,500 3.3 5.0
5/8 .065 11,440 1.80 2.40 6.0 9.0 5/8 .065 15,600 6.0 9.0
3/4 .072 10,560 2.70 3.58 8.98 13.5 3/4 .065 13,000 9.4 13.5 3/4 .095 19,500 7.7 11.5
7/8 .083 10,430 3.69 4.92 12.3 18.5 7/8 .095 11,940 11.5 18.5 7/8 .120 20,570 9.9 14.8
1 .095 10,450 4.82 6.42 16.1 24.1 1 .095 14,250 16.1 24.1
1 1/4 .120 10,460 7.49 10.0 25.0 37.6 1 1/4 .120 14,400 25.0 37.6
1 1/2 .134 9,830 11.1 15.0 37.2 55.7 1 1/2 .120 12,000 38.9 55.7

HOSE DATA PIPE, TUBE, HOSE INFORMATION

Nominal Inside GPM @ GPM @ GPM @ GPM @ Equivalent Sizes (Common)
Size Diameter 3 Ft/Sec. 4 Ft/Sec. 10 Ft/Sec. 15 Ft/Sec. Nominal Tube Hose SAE Straight
4 1/4 .46 .62 1.54 2.30 Hose
Pipe Outside Intside Thread - O’Ring
6 3/8 1.03 1.38 3.44 5.16 Size
Size Diameter Diamete Size Thread
8 1/2 1.84 2.44 6.12 9.18
1/4 3/8 1/4 4 6 9/16-18
10 5/8 2.87 3.82 9.56 14.3
3/8 1/2 3/8 6 8 3/4-16
12 3/4 4.13 5.52 13.8 20.7
1/2 5/8 1/2 8 10 7/8-14
16 1 7.34 9.72 24.4 36.7
3/4 5/8 10 12 1 1/16-12
20 1 1/4 11.5 15.2 38.2 57.4
3/4 7/8 3/4 12 14 1 3/16-12
24 1 1/2 16.5 22.0 55.0 82.6
1 1 1 16 16 1 5/16-12
32 2 29.4 39.2 98.0 147
1 1/4 1 1/4 1 1/4 20 20 1 5/8-12
40 2 1/2 45.9 61.2 153 230

R
1 1/2 1 1/2 1 1/2 24 24 1 7/8-12
48 3 66.1 87.8 220 330
2 2 32
56 3 1/2 90.0 120 300 450
64 4 118 156 392 588

218 magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186
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 Mesh to Micron Conversion Chart

US MESH INCHES MICRONS MILLIMETERS

3 0.2650 6730 6.730
4 0.1870 4760 4.760
5 0.1570 4000 4.000
6 0.1320 3360 3.360
7 .01110 2830 2.830
8 0.0937 2380 2.380
10 0.0787 2000 2.000
12 0.0661 1680 1.680
14 0.0555 1410 1.410
16 0.0469 1190 1.190
18 0.0394 1000 1.000
20 0.0331 841 0.841
25 0.0280 707 0.707
30 0.0232 595 0.595
35 0.0197 500 0.500
40 0.0165 400 0.400
45 0.0138 354 0.354
50 0.0117 297 0.297
60 0.0098 250 0.250
70 0.0083 210 0.210
80 0.0070 177 0.177
100 0.0059 149 0.149
120 0.0049 125 0.125
140 0.0041 105 0.105
170 0.0035 88 0.088
200 0.0029 74 0.074
230 0.0024 63 0.063
270 0.0021 53 0.053
325 0.0017 44 0.044
400 0.0015 37 0.037

magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186 219
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com
 Make the Connection
with ......
Whatever your Fluid Power Unit needs,
magnaloy has the products
to keep you connected.

PM 90 Couplings
Economical PM-90 Iron Powder
Couplings have long lasting
Flexible Drive Couplings nitrile, hytrel or urethane inserts.
Top-of-the-line magnesium couplings Double set screws give excellent
are lighter, yet stronger than either Pump/Motor Mounts gripping power.
cast iron or aluminum. They also Precision machined aluminum & custom
offer better corrosion resistance steel pump/motor mounts directly connect
and easier handling. the motor and pump while ensuring
accurate shaft alignment and enclosing the
coupling. Vertical and horizontal models
readily available from stock.

Magnaloy Reservoirs
& Reservoir Accessories
Magnaloy Hydraulic Bar Magnaloy offers a complete line of standard
reservoirs and reservoir
Manifolds & Accessories accessories. In addition, we offer
Complete line of inline Bar Manifolds, custom reservoir fabrication to meet
Subplates, Cover Plates, Valve Adaptors, Rod End Couplers our customer specific needs.
Integrated Circuit Manifolds, and Two models of accurately machined high ten- Reservoirs accessories such as Clean Out Cov-
Accessories to make the design and sile cylinder rod end alignment ers and SAE Couplings are available for the
fabrication of Hydraulic Circuitry simple couplers offer 7 or 10 spherical
o o
“do-it-yourself”
and easy. Wide range of sizes include: and 1/8” parallel misalignment reservoir manufacturer
D03, D05, D05H & D08 in aluminum and capabilities.
steel with ports available in SAE, NPTF,
BSPP, and BSPT styles. Custom design and fabrica-
tion also available, consult factory. For a Free Catalog of any
of these fine products call
or visit us on-line.
Magnaloy Pressure Switch
Accessories Pressure Sensing switch capable of sensing up
Filler Breather Adaptors, Filler Breathers, to three (3) separate pressures. Each sensor
Reservoir Flanges, Suction Strainers, is externally independently adjustable from
Gauge Isolators, Liquid Level Gauges, 200 to 4000 psi. Viton seals provide wide
Modular O-Ring Kits. fluid compatibility range.

magnaloy coupling company 501 Commerce Drive Alpena, MI 49707 989 356-2186 B
A Division of Douville Johnston Corporation Fax: 989 354-4190 http://www.magnaloy.com