E-RTG TM

RTG Electrification
 E-RTGTM Systems from Conductix-Wampfler

Environmental Economical Efficient

Eco-friendly, Reduced fuel costs Quick and easy to maintain,
low emissions of up to 65% reduced downtimes,
automated operation

2
We add the “E“ to your RTG
Electrification of Rubber-Tired Gantries

RTGs will remain the primary directly from the power grid. The remaining diesel engines are only
machines for moving containers The E-RTGTM conversion can be used to transfer of the RTG from one
in terminal yards worldwide accomplished with one of two different container lane to another or from the
unique electric power supply systems container lane to the maintenance
RTGs represent more than 50% developed by Conductix-Wampfler: area. During normal operation they
of the total fuel consumption at Motor Driven Cable Reel System remain switched off, which drastically
a typical port or Conductor Rail System. reduces the emission of greenhouse
gases such as CO2 or NOx into the port
Conventional rubber-tired gantry environment.
cranes (RTGs) are equipped with diesel E-RTGTM : A Crucial Contribution
gensets that transform diesel fuel into to Fuel Savings and Clean Ports! Conductix-Wampfler’s core compe-
electrical energy. This energy powers tency is in the development, pro-
the electric motors that are necessary Low energy costs and minimal envir- duction, consulting, and installation
for the movement and positioning of onmental impact are key concerns of tailor made, engineered solutions
containers in the port. of modern port logistics. With the con- that provide energy supply and data
sumption of many liters of diesel fuel transmission for our customers‘
per day and rising diesel fuel prices, moving machinery.
Electrification of the RTG powering of RTGs represents a sub-
stantial cost factor for port operators. If you seek a turnkey solution to add
Converting a conventional RTG into the “E“ to your RTG, look no further
a fully electric RTG (E-RTGTM) means The conversion of diesel to electric than Conductix-Wampfler – we have
shutting down the diesel genset and powered RTGs results in a reduction in the answers!
powering the RTG with electric power diesel fuel consumption of about 95%.

Motor Driven Reel Solution Plug-In Solution Drive-In L Solution 3

 Motor Driven Cable Reel Solution
Speed and Performance for the E-RTGTM

To add the “E“ with a power cable, a

motorized cable reel is mounted on the
RTG. Each RTG has its own reel system
that operates independently. For this
approach, Conductix-Wampfler offers two
different technologies:

• Modular Motorized
Cable Reels with Permanent
Magnetic Couplers
Conductix-Wampfler offers a unique
“plug & play” system based on inter-
changeable electrical and mechanical
components.

• Frequency Controlled
Motorized Cable Reels
Conductix-Wampfler offers an extensive
array of control units. We can supply
pre-programmed hardware controls
mounted on a panel or in a control
cabinet. We can also supply a software
program designed to integrate with
existing PLC units.

Our range of systems covers low voltage

and high voltage applications. A fiber optic
core and transmitter can be integrated
into the reel and cable. Both technologies
are precisely adjusted to the dynamic
requirements of the storage applications
in container terminals. One to several
blocks in the same lane can be covered by
the same reel system.

Most worldwide operators already use our

reel systems on RMG and STS cranes.
4
 E-RTGTM Systems from Conductix-Wampfler

Video cameras monitor the cable A special “wide“ cable guide is

trench to assure that the cable remains used, designed to accommodate lateral
free to pay out and wind up movements of the RTG

Since there are no guiding beams, two Yard Junction Box with circuit breaker
optical sensors, one on each side of protection, providing the interface to
the trench, control the travel deviation connect the cable reel to the yard
of the crane power supply
5
 Plug-In Solution
Reliability for the E-RTGTM

With the “plug-in” system, conductor

rails are mounted on a steel
structure system bolted on top of a
concrete base. Depending on the
terminal conditions or customer
requirements, this base is either put on
top of or imbedded into the terminal
surface. Electrical energy is picked up
from the conductor rails using a
collector trolley connected to the RTG
crane. A steel cable pulls the trolley
along the steel framing.

A power cable with a plug and socket

connector link the collector trolley
electrically to the RTG.

Safety is of paramount importance.

Pilot pins are used to assure that the
plug will remain powerless during the
unplugging process. Two sockets
may be installed on either side of
the RTG to enable flexible crane
operation when changing blocks.
Limit switches are installed on the
collector trolley to prevent the crane
operator from accidentally leaving the
block while still connected to the
conductor rails.

The steel structure which holds the

conductor rails may be installed at
various predetermined heights. This
allows easy access to the RTG during
maintenance, service, or repair
procedures.

6
 E-RTGTM Systems from Conductix-Wampfler

Steel structure and conductor rails for Steel structure and conductor rails for
one container block to provide the two container blocks to provide the
electrical current – the 2+2 version electrical current – the 4 parallel
version

Collector trolley including cable and Standardized concrete foundation

plug for connection to the RTG crane. and steel structure to mount conduc-
The socket connector is mounted on tor rails
the crane side
7
 Drive-In L Solution
High Flexibility for the E-RTGTM

With the “Drive-in L” solution, the

current collector system is installed on
the RTG. Once engaged in the
structure and conductor rails, the
trolley runs freely.

Drive-in process is fully automated –

requiring no additional ground staff.
All movements of the RTG are fully
electrically driven – no additional
hydraulics or pneumatics.

The design is very compact to fit into

the very narrow installation space on
the RTG.

The modular concept allows integration

of data transmission systems as a next
step towards RTG automation.

8
 E-RTGTM Systems from Conductix-Wampfler

The unique track profile serves as the The very compact system is the
running beam for the collector trolley and lightest system on the market and
also carries the conductor rail system, suitable for any kind of RTG
thus allowing full control of tolerances

The short Drive-In zone allows the The Drive-In L provides the highest
E-RTG to run with electrical power compensation of RTG working
from the very first container row. It tolerances
only takes 20-30 seconds to drive
in or drive out. 9
 Conductix-Wampfler E-RTGTM Service

Custom Services!
Conductix-Wampfler’s specialists
provide complete support from
the initial programming and design
to the final assembly on site
– worldwide!

The Turnkey Solution contactless data transmission with Planning and Development
our iDATPlus system.
As a system supplier, Conductix- • Definition of the application
Wampfler offers a complete turnkey Important elements of Conductix- parameters
solution to all customers. This includes Wampfler‘s business activities include
the delivery of all necessary parts to qualified consulting, project engineering • Selection of the right components
complete the project. of the complete system, the choice for the required system – optimized
and selection of the right components, to fulfill our customers‘ requirements,
We can also provide auto-steering optimizing the accessories, the application parameters, and environ-
technology for RTGs as well as data adequate logistic concept, and mental targets
transmission via fiber optic cable or commissioning on site.
• Selection of the optimum energy
supply solution in cooperation with
our customers, considering cost,
Motor Driven service life, operating parameters,
Cable Reel
Solution installation, and site conditions
Cable
Reel
Final Assembly

• Supervision of construction,
assembly, and mounting on site, or

Plug-In • Complete installation by our trained

Plug-In
Solution Unit specialists

Service Agreement

• Regular maintenance and inspec-

tions to increase the operational life
of the facility, and to ensure long-
Drive-In L term performance and availability
Solution Drive-In
Unit
• All services required on site in the
event of an incident, including spare
parts and replacement materials

• Conductix-Wampfler service agree-

10
ments: The “Worry-Free Package”
RTG Modification Yard Modification
 Conductix-Wampfler the complete program

Your Applications – our Solutions

The products described in the this catalog represent a few of the products from the broad spectrum of Conductix-Wampfler components
and systems for the transfer of energy, data, gases, and fluids. The solutions we deliver for your applications are based on your specific
requirements. In many cases, a combination of several different Conductix-Wampfler products are needed to fill the application. You can
count on all of Conductix-Wampfler’s business units for hands-on engineering support - coupled with the perfect solution to meet your
energy management and control needs.

Motor driven cable reels Slip ring assemblies Conductor bar Spring driven cable reels
Motor driven reels by Conductix- Whenever powered machinery needs Whether they are enclosed conductor We have 60 years experience and
Wampfler are the perfect solution to rotate 3600, field proven slip ring rails, expandable single-pole bar trusted brands such as Insul-8,
for managing long lengths of heavy assemblies by Conductix-Wampfler systems, or high amperage bar Wampfler, and IER. We offer small
cable and hoses in very demanding can flawlessly transfer energy and for demanding steel mill use up to cord reels all the way to large
industrial applications. Monospiral, data. Here, everything revolves 6000 amps. Conductix-Wampfler‘s multi-motor units, a wide range of
level wind, and random wind spools. around flexibility and reliability. conductor bar is the proven solution accessories, and hazardous location
to reliably move people and material. reels.

Cable Festoon systems Push Button Pendants Radio remote controls Inductive Power Transfer IPT®
It‘s hard to imagine Conductix- Our ergonomic pendants are Safe, secure, and reliable radios The contact-less system for
Wampfler cable trolleys not being ideally suited for industrial control use the latest in microprocessor transferring energy and data. For all
used in virtually every industrial applications. They are available in technology. Available in several tasks that depend on high speeds
application. They are reliable and a wide range of configurations for models for overhead crane control and absolute resistance to wear.
robust and available in an enormous overhead cranes and other machinery. and other types of machinery.
variety of sizes and models.

Energy guiding chains Air hoists and balancers Bumpers Spring balancers and retractors
The “Jack of all Trades“ when it comes ENDO Air hoists accurately place Conductix-Wampfler offers a ENDO spring balancers by Conductix-
to managing energy and data cables delicate loads and continuously vary complete range of bumpers for the Wampfler are rugged, reliable 11
and air and fluid hoses. A wide range of the speed for precise positioning. auto industry, cranes, and heavy high-precision positioning devices that
energy guiding chains are available for They run cool in continuous machinery. These include rubber, reduce operator fatigue and assist
many industrial applications. operations. rubber/metal, and cellular types. with accurate tool placement.
 www.conductix.com

Conductix-Wampfler has just one

© Conductix-Wampfler | 2012 | subject to technical modifications without prior notice

critical mission: To provide you with

energy and data transmission systems
that will keep your operations up and
running 24/7/365.

We add the „E“ to your RTG!

[email protected]
www.conductix.com
KAT0000-0004a-E