vacon 100 industrial

vacon 100 flow

®

ac drives

installation manual
enclosed drives
PREFACE VACON · 3

PREFACE
DOCUMENT DETAILS

Document ID: DPD01666E

Date: 27.03.2019

ABOUT THIS MANUAL

This manual is copyright of VACON Ltd. All Rights Reserved. The manual is subject to change
without prior notice. The language of the original instructions is English.

ABOUT THE PRODUCT

This manual describes the VACON® 100 Enclosed Drive. The power range of the drive is
between 75-800 kW, and its voltage range is 380-500 V or 525-690 V. The drive comes
installed in a cabinet, and is available in 4 different enclosure sizes: MR8, MR9, MR10, MR11
and MR12. The drive can include 1 or more cabinets.
The drive is available in 2 regional versions: IEC (qualified to the IEC criteria) or NAM
(qualified to the UL criteria).

Fig. 1: An example of the VACON® 100 Enclosed Drive

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VACON · 4

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TABLE OF CONTENTS VACON · 5

TABLE OF CONTENTS
Preface
Document details 3
About this manual 3
About the product 3
1 Approvals 7
2 Safety 8
2.1 The safety symbols used in the manual and the drive 8
2.2 Warning 8
2.3 Caution 9
2.4 Grounding and earth fault protection 10
2.5 Using an RCD or an RCM device 11
3 Receiving the delivery 13
3.1 Package label 13
3.2 Type designation code 14
3.3 The contents of the delivery 14
3.4 Storage 14
3.5 Removing the packaging and lifting the AC drive 15
3.5.1 Weight of the AC drive 15
3.5.2 Lifting the AC drive 15
3.6 "Product modified" label 17
3.7 Disposal 18
3.8 Accessories 18
3.8.1 The MR cabinet accessories bag 18
3.8.2 The MR10 accessories bag 18
4 Mounting 20
4.1 Dimensions of the cabinet, IEC 20
4.2 Dimensions of the cabinet with additional cabinet sections, IEC 22
4.3 Dimensions of the cabinet, NAM 27
4.4 Dimensions of the cabinet, with additional cabinet sections, NAM 31
4.5 The options 36
4.6 Installation of the cabinet 45
4.7 Cooling and free space around the AC drive 46
4.8 The optional back channel cooling 49
4.8.1 Using the back channel for cooling 50
5 Power cabling 53
5.1 Cable dimensioning and selection 53
5.1.1 Main circuit diagrams of the cabinet 53
5.1.2 Cables and fuses 55
5.1.3 Cable and fuse sizes, IEC 55
5.1.4 Cable and fuse sizes, North America 64
5.2 Brake resistor cables 69

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VACON · 6 TABLE OF CONTENTS

5.3 Preparing for the cable installation 71

5.4 Cable installation in MR8-MR12 72
5.4.1 Installing the cables 77
6 Control compartment 83
6.1 The control compartment of the enclosed drive 83
6.2 Fieldbus connection 88
6.2.1 Internal fieldbuses in VACON® 100 products 88
6.2.2 General cabling instructions for fieldbus 89
6.2.3 Ethernet commissioning and cabling 92
6.2.4 RS485 commissioning and cabling 94
6.3 Installation of option boards 98
6.3.1 The installation procedure 100
6.4 Installation of a battery for the Real Time Clock (RTC) 101
7 Commissioning and additional instructions 103
7.1 Commissioning safety 103
7.2 Operation of the motor 104
7.2.1 Checks before starting the motor 104
7.3 Measuring the cable and motor insulation 104
7.4 Installation in a marine environment 104
7.5 Installation in a corner-grounded network 105
7.6 Installation in an IT system 105
7.6.1 The EMC jumper in MR8 105
7.6.2 The EMC jumper in MR9 and MR11 106
7.6.3 The EMC jumper in MR10 and MR12 111
7.7 Maintenance 112
7.7.1 Maintenance intervals 112
7.7.2 Replacing the air filters of the AC drive 113
7.7.3 Replacing the fans of the AC drive 114
7.7.4 Replacing the power unit of the AC drive 121
7.7.5 Downloading the software 131
8 Technical data, VACON® 100 INDUSTRIAL 135
8.1 AC drive power ratings 135
8.1.1 Mains voltage 380-500 V 135
8.1.2 Mains voltage 525-690 V 136
8.1.3 Brake resistor ratings 137
8.2 VACON® 100 INDUSTRIAL - technical data 141
9 Technical data, VACON® 100 FLOW 146
9.1 AC drive power ratings 146
9.1.1 Mains voltage 380-500 V 146
9.1.2 Mains voltage 525-690 V 147
9.2 VACON 100 FLOW - technical data
® 148
10 Technical data on control connections 153
10.1 Technical data on control connections 153

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APPROVALS VACON · 7

1 APPROVALS
Here are the approvals that have been granted to this VACON® product.

1. EU Declaration of conformity
2. UL approval *
• cULus approval file number E171278.
* The UL approval is valid for input voltage up to 600 V.

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 VACON · 8 SAFETY

2 SAFETY
2.1 THE SAFETY SYMBOLS USED IN THE MANUAL AND THE DRIVE
This manual contains warnings and cautions, which are identified with safety symbols. The
warnings and cautions give important information on how to prevent injury and damage to
the equipment or your system.
Read the warnings and cautions carefully and obey their instructions.

Table 1: The safety symbols

The safety symbol The safety word Description

If you do not obey the

WARNING! instructions, injury or
death is possible.

If you do not obey the

CAUTION! instructions, damage to
the equipment is possible.

If you do not obey the

HOT SURFACE! instructions, burns are
possible.

You must read the man-

READ THE MANUAL!
ual.

WAIT 5 MINUTES! You must wait 5 minutes.

2.2 WARNING

WARNING!

Do not touch the components of the power unit when the drive is connected to
mains. The components are live when the drive is connected to mains. A contact
with this voltage is very dangerous.

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SAFETY VACON · 9

WARNING!

Do not touch the motor cable terminals U, V, W, the brake resistor terminals or the
DC terminals when the drive is connected to mains. These terminals are live when
the drive is connected to mains, also when the motor does not operate.
WARNING!

Do not touch the control terminals. They can have a dangerous voltage also when
the drive is disconnected from mains.
WARNING!

Before you do electrical work on the drive, disconnect the drive from the mains and
make sure that the motor has stopped. Lock out and tag out the power source to
the drive. Make sure that no external source generates unintended voltage during
work. Note that also the load side of the drive can generate voltage.
Wait 5 minutes before you open the cabinet door or the cover of the AC drive. Use a
measuring device to make sure that there is no voltage. The terminal connections
and the components of the drive can be live 5 minutes after it is disconnected from
the mains and the motor has stopped.
WARNING!

Before you connect the drive to mains, make sure that the front cover and the cable
cover of the drive are closed. The connections of the AC drive are live when the
drive is connected to mains.
WARNING!

Disconnect the motor from the drive if an accidental start can be dangerous. When
there is a power-up, a power break or a fault reset, the motor starts immediately if
the start signal is active, unless the pulse control for Start/Stop logic is selected. If
the parameters, the applications or the software change, the I/O functions
(including the start inputs) can change.
WARNING!

Wear protective gloves when you do mounting, cabling or maintenance operations.

There can be sharp edges in the AC drive that can cause cuts.

2.3 CAUTION

CAUTION!

Do not move the AC drive. Use a fixed installation to prevent damage to the drive.
CAUTION!

Do not make measurements when the AC drive is connected to mains. It can cause
damage to the drive.

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 VACON · 10 SAFETY

CAUTION!

Make sure that there is reinforced protective ground connection. It is mandatory,

because the touch current of the AC drives is more than 3.5 mA AC (refer to EN
61800-5-1). See chapter 2.4 Grounding and earth fault protection.
CAUTION!

Do not use spare parts that are not from the manufacturer. Using other spare parts
can cause damage to the drive.
CAUTION!

Do not touch the components on the circuit boards. Static voltage can cause
damage to these components.
CAUTION!

Make sure that the EMC level of the AC drive is correct for your mains. See chapter
7.6 Installation in an IT system. An incorrect EMC level can cause damage to the
drive.
If you use Corner-grounding, change the EMC level to C4, see chapter 7.6
Installation in an IT system.
For information on permitted drive types for Corner-grounding, see chapter 7.5
Installation in a corner-grounded network.
CAUTION!

Prevent radio interference. The AC drive can cause radio interference in a domestic
environment.
NOTE!

If you activate the autoreset function, the motor starts automatically after an
automatic fault reset. See the Application Manual.
NOTE!

If you use the AC drive as a part of a machine, the machine manufacturer must
supply a mains disconnection device (refer to EN 60204-1).

2.4 GROUNDING AND EARTH FAULT PROTECTION

CAUTION!

The AC drive must always be grounded with a grounding conductor that is

connected to the grounding terminal that is identified with the symbol . Not using
a grounding conductor can cause damage to the drive.
The touch current of the drive is more than 3.5 mA AC. The standard EN 61800-5-1 tells that
1 or more of these conditions for the protective circuit must be true.

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SAFETY VACON · 11

The connection must be fixed.

a) The protective grounding conductor must have a cross-sectional area of minimum 10
mm2 Cu or 16 mm2 Al. OR
b) There must be an automatic disconnection of the mains, if the protective grounding
conductor breaks. See chapter 5 Power cabling. OR
c) There must be a terminal for a second protective grounding conductor in the same
cross-sectional area as the first protective grounding conductor.

Table 2: Protective grounding conductor cross-section

Cross-sectional area of the phase conductors (S) The minimum cross-sectional area of the protective
[mm2] grounding conductor in question [mm2]

S ≤ 16 S

16 < S ≤ 35 16

35 < S S/2

The values of the table are valid only if the protective grounding conductor is made of the
same metal as the phase conductors. If this is not so, the cross-sectional area of the
protective grounding conductor must be determined in a manner that produces a
conductance equivalent to that which results from the application of this table.
The cross-sectional area of each protective grounding conductor that is not a part of the
mains cable or the cable enclosure, must be a minimum of:

• 2.5 mm2 if there is mechanical protection, and

• 4 mm2 if there is not mechanical protection. If you have cord-connected equipment,
make sure that the protective grounding conductor in the cord is the last conductor to be
interrupted, if the strain-relief mechanism breaks.
Obey the local regulations on the minimum size of the protective grounding conductor.

NOTE!

Because there are high capacitive currents in the AC drive, it is possible that the
fault current protective switches do not operate correctly.
CAUTION!

Do not do voltage withstand tests on the AC drive. The manufacturer has already
done the tests. Doing voltage withstand tests can cause damage to the drive.

2.5 USING AN RCD OR AN RCM DEVICE

The drive can cause a current in the protective grounding conductor. You can use a residual
current-operated protective (RCD) device, or a residual current-operated monitoring (RCM)
device to give protection against a direct or an indirect contact. Use a type B RCD or RCM
device on the mains side of the drive.

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 VACON · 12 SAFETY

NOTE! You can download the English and French product manuals with applicable safety, warning and caution
information from https://www.danfoss.com/en/service-and-support/.

REMARQUE Vous pouvez télécharger les versions anglaise et française des manuels produit contenant l'en-
semble des informations de sécurité, avertissements et mises en garde applicables sur le site https://
www.danfoss.com/en/service-and-support/.

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RECEIVING THE DELIVERY VACON · 13

3 RECEIVING THE DELIVERY

Before a VACON® AC drive is sent to the customer, the manufacturer makes many tests on
the drive to ensure its quality. When you receive the delivery, examine the packaging
carefully. After you remove the packaging, examine the drive for transport damages.
If the drive was damaged during the shipping, speak to the cargo insurance company or the
carrier.
To make sure that the contents of the delivery is correct and complete, compare the type
designation of the product to the type designation code. See Chapter 3.2 Type designation
code.

3.1 PACKAGE LABEL

A B

AC DRIVE B.ID: 160928 1000631129

C
Type: VACON0100-3L-0520-5- ED+SCB4+SEBJ+SR
BT+EMC4+FBIE+CAPU+CAPD+CICO+CIFD+PO
CM+GNUL

D
S/N: V00001246377

V00001246377

Code: 70-AB3L05205C10B240BM26-00096461

70-AB3L05205C10B240BM26-00096461

E
INPUT: Uin:3~AC,380-500V, 50/60Hz
F 520 A 40°C / 459A 50°C
OUTPUT: 3~AC,0-Uin, 0-320Hz
G 520A 40°C / 460A 50°C
POWER: 250kW:400V / 450HP:480V
IP21/Type1

H Firmware: FW0072V024
Application:
I Cust. Ord. No: 2610011001
Marks: MSIP-REM-V93-VC100

VACON AB
Made in Finland
Danfoss A/S, 6430 Nordborg, Denmark

Fig. 2: The package label of VACON® AC drives

A. The batch ID F. The nominal output current
B. The VACON® order number G. The IP class
C. The type designation code H. The application code
D. The serial number I. The order number of the customer
E. The mains voltage

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 VACON · 14 RECEIVING THE DELIVERY

3.2 TYPE DESIGNATION CODE

The type designation code is made of standard codes and option codes. Each part of the type
designation code agrees to the data in your order. The code can have this format, for
example:

VACON0100-3L-0385-5-ED-FLOW-R02+IP54
In chapter 4.5 The options you will find descriptions of the option codes.

Table 3: The description of the parts in the type designation code

Code Description

VACON0100 The product family: VACON0100 = the VACON® 100 product family

3L Input/Function: 3L = A 3-phase input

0385 The drive rating in amperes. For example, 0385 = 385 A

5 The mains voltage:

5 = 380-500 V
7 = 525-690 V

FLOW The product:

(empty) = The VACON® 100 INDUSTRIAL AC drive
FLOW = The VACON® 100 FLOW AC drive

ED The AC drive is enclosed in a cabinet

R02 The regional code: R02 = North American Market version (the product is quali-
fied to the UL criteria)

+IP54 The option codes. There are many options, for example, +IP54 = an AC drive with
the IP class IP54

You can find the type designation code on a label in the lower right corner of the control
compartment door.

3.3 THE CONTENTS OF THE DELIVERY

The contents of the delivery, MR8-MR12

• The enclosed drive
• An accessories bag
• Installation Manual, Application Manual and manuals for the options that you ordered
• Order-specific documents (on the inside of the control compartment door)

3.4 STORAGE
The storage conditions
• Temperature: -40 °C...+70 °C
• Humidity: < 95%, no condensation

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RECEIVING THE DELIVERY VACON · 15

If you keep the package in storage for more than 2 months, keep it in controlled conditions.
Make sure that the temperature variation is small and that the humidity is less than 50%.

3.5 REMOVING THE PACKAGING AND LIFTING THE AC DRIVE

3.5.1 WEIGHT OF THE AC DRIVE

The weights of AC drives of different enclosure sizes are very different. It can be necessary
for you to use a lifting device to move the drive from its package.

Table 4: The default weight of the enclosed drive and some options

Enclosure size The enclosed drive, Common mode filter The sine filter [kg] Any of the 3 cabling
IP21/IP54, without + du/dt filter [kg] from top options [kg]
options [kg]

MR8 200 30 270 65

MR9 280 40 270 65

MR10 420 40 350 80

MR11 545 40 350 80

MR12 825 80 700 95

3.5.2 LIFTING THE AC DRIVE

The AC drive is delivered horizontally or vertically on a wooden pallet. Most enclosure sizes
of the AC drive include additional cabinet sections when you order any of the 3 cabling from
top options (+CHIT, +CHOT, or +CHCT), the input contactor (+CICO), or the sine filter (+COSI).
The products are delivered with all the cabinets attached together, except for the MR12 if you
order it with the +COSI option and/or the +CICO option.

MOVING THE ENCLOSED DRIVE

1 Do not remove the package material before you
install the AC drive.
2 Put the drive onto a level base.
3 Move the drive in the vertical position.

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 VACON · 16 RECEIVING THE DELIVERY

4 Use a hoist to move the drive.

5 If you move more than 1 drive at a time, use rollers.

LIFTING THE ENCLOSED DRIVE

1 Remove the drive from the package.

>60°

2 Use a lifting device that is sufficiently strong for the

weight of the drive.
3 Put the lifting hooks in the holes on the top of the
cabinet.

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RECEIVING THE DELIVERY VACON · 17

CAUTION!

To divide the weight of the AC drive

equally, and to prevent damage to the
equipment, always use 4 lifting holes.
4 The minimum angle between the drive and the
chain is 60 degrees.
5 Lift the drive into a vertical position.

>60° >60°

3.6 "PRODUCT MODIFIED" LABEL

In the accessories bag, there is also a "product modified" label. The function of the label is to
tell the service personnel about the changes that are made in the AC drive. Attach the label
on the side of the AC drive to know where to find it. If you make changes in the AC drive, write
the change on the label.

Product modified
Date:
Date:
Date:

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 VACON · 18 RECEIVING THE DELIVERY

3.7 DISPOSAL

When the drive is at the end of its operation life, do not discard it as a part of municipal
waste. You can recycle the primary components of the drive. You must disassemble
some components before you can remove the different materials. Recycle the electrical
and electronic components as waste.
To make sure that the waste is recycled correctly, send the waste to a recycling centre.
You can also send the waste back to the manufacturer.
Obey the local and other applicable regulations.

3.8 ACCESSORIES
After you open the package and lift out the drive, make sure that you received all the
accessories. The contents of the accessories bag is different for different enclosure sizes and
protection classes.

3.8.1 THE MR CABINET ACCESSORIES BAG

The MR cabinet accessories bag is included in the deliveries of all enclosure sizes.

Table 5: The contents of the accessories bag

Item Quantity Description

Grounding lamella 3 Grounding clamp for control cable

M4x16 screw 3 Screws for connecting the grounding clamp

Hose clamp 8 Clamps for IP54 sealing of cable grommets

Plinth fixing bracket 1 Drive cabinet fixing (back side)

"Product modified" label 1 Data about changes

M10x40 hexagon screw 6 Power cabling of enclosures MR8 and MR9

M10 conical washer nut 9 Power cabling of enclosures MR8 and MR9
frames

M10 sesko washer 15 Power cabling of enclosures MR8 and MR9

3.8.2 THE MR10 ACCESSORIES BAG

The MR10 accessories bag is included in the deliveries of enclosure sizes MR10 and MR12.

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RECEIVING THE DELIVERY VACON · 19

Table 6: The contents of the accessories bag

Item Quantity Description

Grounding lamella 3 Grounding clamp for control cable

M4x16 screw 3 Screws for connecting the grounding clamp

M8 hexagon nut 2 PE grounding

M8 conical spring washer 2 PE grounding

M8 sesko washer 2 PE grounding

"Product modified" label 1 Data about changes

Connector bolt Holder 9 Cabling with three wires

Connection brush 6 Cabling with three wires

M12x70 hexagon screw 9 Cabling with three wires

M12 conical spring washer 9 Cabling with three wires

M12 sesko washer 9 Cabling with three wires

M12 hexagon nut 9 Cabling with three wires

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 VACON · 20 MOUNTING

4 MOUNTING
4.1 DIMENSIONS OF THE CABINET, IEC
IEC = The product is qualified to the IEC criteria.
NAM = The product is qualified to the UL criteria.
The information on dimensions that you will need in cabling can be found in the order-
specific documents.

NOTE!

The height of the standard base plinth is 100 mm, but the height of the base plinth
option (+CHPH) is 200 mm.

Ø13 Ø13
335

605

602
200
Ø13
354
2155.5
2135.5
2100.5
120.5
100

639 399
406

Fig. 3: The dimensions of the default cabinet, MR8, [mm], IEC

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MOUNTING VACON · 21

Ø13 Ø13
535

600
604
200
555 Ø13

2155.5
2135.5
2100.5
120.5
100

599
639
606

Fig. 4: The dimensions of the default cabinet, MR9 and MR10, [mm], IEC

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 VACON · 22 MOUNTING

Ø 13 1135 Ø 13

604

600
200 200 Ø 13
555 555

2155.5
2135.5
2100.5
45

120.5
100

639 1199
1206

Fig. 5: The dimensions of the default cabinet, MR11 and MR12, [mm], IEC

4.2 DIMENSIONS OF THE CABINET WITH ADDITIONAL CABINET SECTIONS, IEC

IEC = The product is qualified to the IEC criteria.
NAM = The product is qualified to the UL criteria.
The information on dimensions that you will need in cabling can be found in the order-
specific documents.

Table 7: The width of the additional cabinet section [mm]

Enclosure size With the input With +CHIT, +CHOT With +CICO and With the sine filter
contactor (+CICO) or +CHCT * +CHIT, +CHOT or (+COSI)
+CHCT *

MR8 - 400 400 600

MR9 - 400 400 600

MR10, max 385 A - 400 400 600

MR10, min 416 A 600 400 600 600

MR11 - 600 600 2 x 600

MR12, max. 750A - 600 600 2 x 600

MR12, min. 820A 600 600 600 2 x 600

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MOUNTING VACON · 23

* = Input cabling from top (+CHIT), output cabling from top (+CHOT), or cabling from top
(+CHCT)

NOTE!

The height of the standard base plinth is 100 mm, but the height of the base plinth
option (+CHPH) is 200 mm.

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 VACON · 24 MOUNTING

Ø13 735
335 335

2100.5
2135.5
2155.5
639 799
100
120.5

651 806
Ø13
605

602

200 200
354 354
754
Fig. 6: The dimensions of the cabinet with the optional cabling from top, MR8, [mm], IEC

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MOUNTING VACON · 25

1135
Ø13 535 535

2155.5
2135.5
2100.5
1199
100
120.5

639
1206
Ø13
604

600

200 200
555 555
1155
Fig. 7: The dimensions of the cabinet with the optional cabling from top and the input contactor,
MR10 with min 416 A, [mm], IEC. See Table 7.

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 VACON · 26 MOUNTING

1735
Ø13
535 535 535

2155.5
2135.5
2100.5
120.5
100

1799
1806
Ø13
604

600

Ø13

200 45 200 45 200

555 555 555
1755

Fig. 8: The dimensions of the cabinet with the optional cabling from top and/or the input
contactor, MR11 and MR12, [mm], IEC

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MOUNTING VACON · 27

1135
535 535 Ø13

Ø13

600
604
200
555 555
1155

2155.5
2135.5
2100.5

639
100
120.5

Fig. 9: The dimensions of the cabinet with the optional sine filter, MR10, [mm], IEC

4.3 DIMENSIONS OF THE CABINET, NAM

IEC = The product is qualified to the IEC criteria.
NAM = The product is qualified to the UL criteria.
The information on dimensions that you will need in cabling can be found in the order-
specific documents.

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 VACON · 28 MOUNTING

Ø13 Ø13
335

605

602
200
Ø13
354

2255.5
2235.5
2200.5
220.5
200

639.5 399
406

Fig. 10: The dimensions of the default cabinet, MR8, [mm], NAM

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MOUNTING VACON · 29

Ø13 Ø13
535

600
604
200
555 Ø13

2255.5
2235.5
2200.5
220.5
200

638.5 599
606

Fig. 11: The dimensions of the default cabinet, MR9 and MR10, [mm], NAM

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 VACON · 30 MOUNTING

Ø13 1135 Ø13

604

600
200 200
Ø13
555 555
45

2255.5
2235.5
220.52200.5
200

639 1199
1206

Fig. 12: The dimensions of the default cabinet, MR11, [mm], NAM

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MOUNTING VACON · 31

Ø13 1135 Ø13

604

600
200 200
Ø13
555 555
45

2255.5
2235.5
220.52200.5
200

639 1199
1206

Fig. 13: The dimensions of the default cabinet, MR12, [mm], NAM

4.4 DIMENSIONS OF THE CABINET, WITH ADDITIONAL CABINET SECTIONS,

NAM
IEC = The product is qualified to the IEC criteria.
NAM = The product is qualified to the UL criteria.
The information on dimensions that you will need in cabling can be found in the order-
specific documents.

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 VACON · 32 MOUNTING

735
Ø13 335 335

2255.5
2235.5
2200.5
220.5
200

639 779
662.3 806
Ø13
443

602
605

A
38.1
76.2

200
117.9
100

259 448
67 354 354
745

Fig. 14: The dimensions of the cabinet with the optional cabling from top, MR8, [mm], NAM
A. 3 x conduit hole Ø 22 mm

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MOUNTING VACON · 33

935.9
Ø13 335 535

2255.5
2235.5
2200.5
220.5
200

639 1000
1007
Ø13
600
443

38.1

76.2

67 200 200
605
98

259 648.9 354 555

Fig. 15: The dimensions of the cabinet with the optional cabling from top, MR9, [mm], NAM
A. 3 x conduit hole Ø 22 mm

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 VACON · 34 MOUNTING

1735
Ø13 535 535 535

2255.5
2235.5
2200.5
200.5
200
639 1799
676.5 1807

A Ø13
149.65
38.1
76.2

605

600
443

600 45 200
99

64.75 200 200

459 1248 45
555 555 555
1755
Fig. 16: The dimensions of the cabinet with the optional cabling from top and/or the input
contactor, MR12, [mm], NAM. The image shows the AC drive with the optional cabling from top.
A. 6 x conduit hole Ø 22 mm

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MOUNTING VACON · 35

1135
535 535 Ø13

Ø13

600
604
200
555 555
1155

2255.5
2235.5
2200.5

76.2

431.8
38.1
149.7 133.4

104.6
360.1
220.5

639
200

1155
Fig. 17: The dimensions of the cabinet with the optional sine filter, MR10, [mm], NAM

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 VACON · 36 MOUNTING

4.5 THE OPTIONS

Table 8: The options and their codes

Group Name Code

Auxiliary equipment Motor heater control +CAMH

Cabinet heater +CACH

Cabinet light +CACL

Cabinet power supply for accesso- Auxiliary voltage transformer +CAPT

ries
Auxiliary AC supply terminals +CAPU

24 VDC power supply +CAPD

AC customer socket +CAPS

Door-mounted options Signal lights and reset button +CDLP

Control terminals Extended I/O terminals +CTID

Protection devices STO with emergency stop push button on door +CPS0

SS1 with emergency stop push button on door +CPS1

Emergency switch off +CPSB

Insulation monitoring +CPIF

Input devices AC fuses and fuse switch +CIFD

Input contactor +CICO *

Dynamic braking Brake chopper +DBIN

Output filters Common mode filter +POCM

du/dt filter +PODU

Sine filter +COSI

Cabling options Input cabling from top +CHIT

Output cabling from top +CHOT

Cabling from top +CHCT

Cabinet section options Empty cabinet section, 400 mm, left side +CH4L

Empty cabinet section, 400 mm, right side +CH4R

Empty cabinet section, 600 mm, left side +CH6L

Empty cabinet section, 600 mm, right side +CH6R

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MOUNTING VACON · 37

Table 8: The options and their codes

Group Name Code

Base plinth options Base plinth 200 mm +CHPH

Cooling options Back channel cooling +CHCB

Enclosure IP 54 +IP54

Special construction Marine construction +EMAR *

Approvals UL listed +GAUL

Not UL listed +GNUL

* = These options are not available for the NAM variation.

+ CAMH: MOTOR HEATER CONTROL

With this option, you can control the supply for the motor anti-condensation heater. The
external supply is connected to terminals -XD1.1 that are located in the lower part of the
cabinet. When the drive is not in Run state, the control relay +QAM changes the external
supply to the output terminals (-XDN). When the drive is in Run state, the control relay
disconnects the external supply to the motor heater. To disable the function, open the MCB –
FCN.
The control relay +QAM uses the GND (-XD2:13) and relay RO1 (-XD2:21) terminals.
The requirements: +CAPU Auxiliary AC supply terminals and +CAPD 24 VDC power supply

-FCN A
-QAM
-XD1 -XDN -XDN
L 1 N
6A

Fig. 18: The motor heater control

A. The heater element, not included in the
delivery

+CACH: CABINET HEATER

This option increases the inside temperature of the cabinet above the ambient temperature,
and thus prevents condensation in the cabinet. Each cabinet has 1 cabinet heater.
The external supply is connected to terminals -XD1.1. The heater element is of a
selfregulating type. When the drive is not in Run state, the control relay +QAM changes the
supply to the output terminals (-XD4). When the drive is in Run state, the control relay
disconnects the supply to the cabinet heater. To disable the function, open the MCB –FCE.
The control relay +QAM uses the GND (-XD2:13) and relay RO1 (-XD2:21) terminals.
The requirements: +CAPU Auxiliary AC supply terminals and +CAPD 24 VDC power supply.

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 VACON · 38 MOUNTING

-EB1.5

-EB1.4

-FCE
-QAM
-EB1.1
-XD1 -XD4 -XD4
1 N
6A
-EB1.2

-EB1.3

Fig. 19: The cabinet heater

+CACL: CABINET LIGHT

With this option the control compartment will have a light as default by an internal auxiliary
transformer or as an option by an external auxiliary voltage supply connected to –XD1.1.
The requirements: +CAPU Auxiliary AC supply terminals or +CAPT Auxiliary voltage
transformer

-FCC
-EA1
-XD1 -XD1
L 1 N
2A 5W

Fig. 20: The cabinet light

+CAPT: AUXILIARY VOLTAGE TRANSFORMER

This option provides the supply of auxiliary voltage for other options. The supply for the
auxiliary transformer is taken from mains. If you use the option AC fuses and fuse switch
(+CIFD), the supply for the auxiliary voltage transformer is taken from between the drive and
the fuse switch. This means that the control voltage is disconnected with the main switch.
The requirements: Not +CAPU Auxiliary AC supply terminals

-FC4
-TA4 -FC6
L1-L2 2 2 -XD1
I>

3 1
4A

Fig. 21: The auxiliary voltage transformer

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MOUNTING VACON · 39

+CAPU: AUXILIARY AC SUPPLY TERMINALS

This option provides terminals –XD1.1 for an external voltage supply. The external supply
must be short-circuit protected. The power of this supply depends on other selected cabinet
options.
The requirements: Not +CAPT Auxiliary voltage transformer.

WARNING!

The main switch does not disconnect the external voltage supply. Before you touch
the components of the control compartment, disconnect the external voltage
supply. The voltage can be very dangerous.

-FC6
-XD1.1 -XD1
2
10 A

Fig. 22: The auxiliary AC supply terminals

+CAPD: 24 VDC POWER SUPPLY

This option provides a backup supply for the control unit of the drive. Use it also for other
auxiliary options for which a 24 VDC supply is necessary.
The +24 VDC voltage is supplied to the GND (-XD2:20) and +24 Vin (-XD2:30) terminals.
The requirements: +CAPU Auxiliary AC supply terminals or +CAPT Auxiliary voltage
transformer. The backup supply for the control unit requires +CAPU Auxiliary AC supply
terminals, because for +CAPU, the power is not switched off with the main switch.

-FC7
-XD1 -XD1
L 1 N
2A -TB7
AC AC

24 V
60 W

-XD3 - +

Fig. 23: The 24 VDC power supply

+CAPS: AC CUSTOMER SOCKET

The socket provides a power supply for your measurement equipment, tools or computer.
The type of the socket is CEE 7/3 ("Schuko", Type F) or NEMA 5-15 grounded (Type B).
The default voltage is 230 VAC, and 115 VAC in the North American regional variant. The
maximum output power with 230 VAC is 450 VA and with 115 VAC it is 230 VA when an
external supply (+CAPU) is used, and 180 VA when a transformer supply (+CAPT) is used.
The requirements: +CAPU Auxiliary AC supply terminals or +CAPT Auxiliary voltage
transformer

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 VACON · 40 MOUNTING

-FCC
-XD10
-XD1 -XD1

1/N/PE
L 1 N
2A

-PE
Fig. 24: The AC customer socket

+CDLP: SIGNAL LIGHTS AND RESET BUTTON

This option includes signal lights on the control compartment door for Ready, Run and Fault
states of the AC drive. The door also has a button for the reset function of the AC drive. The
Ready signal light is not available if you use the optional relay board OPTF4.
If you use the relay board OPTF3, this option uses the digital input 6 (-XD2:16) and the relays
RO1 (-XD2:23), RO2 (-XD2:26) and RO3 (-XD2:33).
The requirements:

• +CAPD 24 VDC power supply

• +CAPU Auxiliary AC supply terminals or +CAPT Auxiliary voltage transformer

+CTID: EXTENDED I/O TERMINALS

The option includes 20 control terminals (-XDW) in the control compartment for your own
free use.
No requirements.

+CPS0: STO WITH EMERGENCY STOP PUSH BUTTON ON DOOR

This option provides the STO (Safe Torque Off) function with the OPT-BJ option board and an
emergency stop push button on the door of the control compartment. The STO Channel 1 and
STO Channel 2 are wired to the emergency stop push button. The STO function corresponds
to an emergency stop category 0. See the user manual of the OPT-BJ option board for the
regulations and the certified safety functions.
The requirements:

• The option board OPT-BJ

• +CAPD 24 VDC power supply
• +CAPU Auxiliary AC supply terminals or +CAPT Auxiliary voltage transformer

+CPS1: SS1 WITH EMERGENCY STOP PUSH BUTTON ON DOOR

This option provides the SS1 (Safe Stop 1) function with the OPTBJ option board, a safety
relay and an emergency stop push button on the control compartment door. Pushing the
emergency stop push button activates the motor deceleration and makes the motor stop in
the set deceleration ramp time. The STO Channel 1 and STO Channel 2 are wired to the
safety relay that activates the STO function after the set delay. See the user manual of the
OPTBJ option board and the safety relay for the regulations and the certified safety functions.

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MOUNTING VACON · 41

This option uses the digital input 5 (-XD2:15).

The requirements:

• The option board OPTBJ

• +CAPD 24 VDC power supply
• +CAPU Auxiliary AC supply terminals or +CAPT Auxiliary voltage transformer

CAUTION!

The delay of the safety relay is process/machine-dependent. The designer and the
user of your system are responsible for understanding and setting the delay of the
safety relay. An incorrect delay can cause damage to the equipment.

+CPSB: EMERGENCY SWITCH OFF

The Emergency switch off function uses an input contactor to disconnect the drive from
mains. Pushing the emergency stop push button on the control compartment door opens the
control circuit of the input contactor.
The requirements:

• +CICO Input contactor and +CIFD AC fuses and fuse switch

• +CAPU Auxiliary AC supply terminals or +CAPT Auxiliary voltage transformer

+CPIF: INSULATION MONITORING

With this option it is possible to monitor the insulation level in an IT supply network with an
insulation monitor in the control compartment. The insulation monitor supervises the supply
and the insulation faults in the output network.
The requirements:

• +CAPD 24 VDC power supply

• +CAPU Auxiliary AC supply terminals or +CAPT Auxiliary voltage transformer

+CIFD: AC FUSES AND FUSE SWITCH

When you have this option, you can isolate the drive safely from the mains with a fuse switch
that is located directly below the power unit.
With the enclosure size MR12 and the input contactor +CICO, the fuse switches are located in
the additional cabinet section. The fuse switches have overtemperature protection by means
of a thermostat. When the temperature limit of the thermostat is reached, a safety circuit
opens and an external fault occurs. The function uses the terminals +24 Vout (-XD2:12) and
digital input 4 (-XD2:14).
The wiring of the option can be seen in chapter 5.1.1 Main circuit diagrams of the cabinet.

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 VACON · 42 MOUNTING

+CICO: INPUT CONTACTOR

This option makes it possible for you to connect or disconnect the drive from mains. To do it,
use a control switch on the control compartment door, or connect an external switch to
terminals –XD0. To connect the external switch, refer to the electrical drawings.
The option includes the fuse switch (+CIFD) for safety reasons.
When your product is MR10 with minimum 416 A or MR12 with minimum 820 A, the option
includes additional cabinet sections.
The wiring of the option can be seen in chapter 5.1.1 Main circuit diagrams of the cabinet.
The requirements: +CAPU Auxiliary AC supply terminals or +CAPT Auxiliary voltage
transformer

+DBIN: BRAKE CHOPPER

The power unit has a dynamic brake chopper. The external brake resistor is connected
directly to the brake resistor terminals of the power unit, see chapter 5.4.1 Installing the
cables. The brake resistor is not included in the option.

+POCM: COMMON MODE FILTER

The option includes an output filter that decreases the common mode voltage. The filter is
connected between the motor cable terminals of the power unit and the motor cable
terminals of the drive. The filter does not have an effect on the connection of the external
motor cables.
The wiring of the option can be seen in chapter 5.1.1 Main circuit diagrams of the cabinet.

+PODU: DU/DT FILTER

The option includes an output filter that increases the rise time of the voltage pulse, and thus
decreases the voltage stress on the motor winding insulation.
The filter is connected between the motor cable terminals of the power unit and the motor
cable terminals of the drive. The filter does not have an effect on the connection of the
external motor cables. With this option, the maximum length of motor cables is 150 m. If the
cables are longer than 150 m, use a sine filter option.
The wiring of the option can be seen in chapter 5.1.1 Main circuit diagrams of the cabinet.
The requirements: Not +COSI Sine filter.

+COSI: SINE FILTER

The option includes an output filter that removes the switching frequency. The output filter
leaves only the output frequency and thus eliminates all voltage stress on the motor. The
filter is connected after the motor cable terminals of the AC drive. The filter is located in an
additional cabinet section. The option is necessary if the motor requires filtering, and if
longer than 150 meter cables are used. The option can also be used with shorter cables if
necessary. If you use long cables, we recommend you to use the common mode filter option
(+POCM) also.

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MOUNTING VACON · 43

The wiring of the option can be seen in chapter 5.1.1 Main circuit diagrams of the cabinet.
When you use the sine filter option, make sure that the parameter Sine Filter is in use. The
sine filter option is designed for a minimum of 2 kHz switching frequency. Parameter Sine
Filter disables switching frequencies below 2 kHz when automatic derating becomes active.
This option has an overtemperature protection function. The coils of the sine filter have
thermal relays that are connected to the control terminals of the AC drive. The function uses
the terminals +24 Vout (-XD2:12) and digital input 4 (-XD2:14). When the overtemperature
limit is reached, a safety circuit opens and an external fault appears. Find the cause of the
fault. The cause of the fault can be, for example, a fan failure, a clogged air channel, or high
ambient temperature. You can reset the fault after the sine filter has cooled down.
The requirements: Not +PODU du/dt filter.
The option includes an additional cabinet section(s).

+CHIT: INPUT CABLING FROM TOP

With this option you can make the input cables, that is, the mains cables enter the cabinet
from the top.
The option includes an additional cabinet section.

+CHCT: CABLING FROM TOP

With this option you can make the cables enter the cabinet from the top.
The option includes an additional cabinet section.

+CHOT: OUTPUT CABLING FROM TOP

With this option you can make the output cables, that is, the motor cables enter the cabinet
from the top.
The option includes an additional cabinet section.

Table 9: The input/output terminals in the additional cabinet section

Enclosure size With +CHIT, +CHOT or +CHCT With +CICO, +CHIT, +CHOT or +CHCT

MR8 - -

MR9 - -

MR10, max. 385 A - -

MR10, min. 416 A x x*

MR11 x x

MR12, max. 750 A x x

MR12, min. 820 A x x*

* Input terminals at fuse switch (IEC only).

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 VACON · 44 MOUNTING

+CH4L: EMPTY CABINET SECTION, 400 MM, LEFT SIDE

The option includes an additional cabinet section (400 mm) on the left side of the main
cabinet.

+CH4R: EMPTY CABINET SECTION, 400 MM, RIGHT SIDE

The option includes an additional cabinet section (400 mm) on the right side of the main
cabinet.

+CH6L: EMPTY CABINET SECTION, 600 MM, LEFT SIDE

The option includes an additional cabinet section (600 mm) on the left side of the main
cabinet.

+CH6R: EMPTY CABINET SECTION, 600 MM, RIGHT SIDE

The option includes an additional cabinet section (600 mm) on the right side of the main
cabinet.

+CHPH: BASE PLINTH 200 MM

This option includes a 200 mm base plinth that you can use instead of the standard 100 mm
base plinth.

+CHCB: BACK CHANNEL COOLING

See more in chapter 4.8 The optional back channel cooling.

The requirements:

• +CACH Cabinet heater

• +CAPU Auxiliary AC supply terminals
• +IP54 IP54

+IP54: IP54

This option provides the enclosure class IP54 for your product.

+EMAR: MARINE CONSTRUCTION

See more information in the Marine Installation Guide.

The requirements:

• +IP54 IP54
• +CACH Cabinet heater
• Not +CHCB Back channel cooling

+GAUL: UL LISTED

The product is qualified to the UL criteria.

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MOUNTING VACON · 45

+GNUL: NOT UL LISTED

The product is not qualified to the UL criteria.

4.6 INSTALLATION OF THE CABINET

Install the AC drive in a vertical position on level ground. Attach the drive with screws to the
wall and/or the floor.
To attach the cabinet to the floor, there are 3 alternatives.

• Use the 4 fixing points at the bottom of the cabinet.

• Use the 2 fixing points at the front bottom and the 2 fixing points at the rear top of the
cabinet.
• Use the 2 fixing points in the fixing bracket and the 2 fixing points at the front bottom of
the cabinet. To use the fixing bracket, first attach it to the floor. Slide the edge of the
cabinet plinth under the fixing bracket. Then attach the 2 fixing points at the front
bottom.

NOTE!

If you have multiple additional cabinet sections (for example with MR12 or the
optional cabling from top), these steps must be done for each section.
NOTE!

The enclosure size MR12 (>730 A) with +CICO option additional cabinet section has
door fan to cool down components. The fan is supplied with 230 VAC from control
compartment when the drive is powered up. Fan supervision is provided by
thermostat installed in the additional cabinet section. If temperature of the
additional cabinet section rises above preset limit, external fault is activated. If the
external fault occurs, check the additional cabinet section fan and ambient
temperature. The fault can be reset after the additional cabinet section air
temperature cools down.

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 VACON · 46 MOUNTING

B
B

D
A

Fig. 25: The fixing points of the cabinet

A. The 4 fixing points at the bottom C. The 2 fixing points at the rear top
B. The 2 fixing points at the front bottom D. The 2 fixing points in the fixing bracket

4.7 COOLING AND FREE SPACE AROUND THE AC DRIVE

The cabinet fan is controlled by control unit relay RO1. When the AC drive is not running, the
fan is stopped. When the AC drive runs, the fan rotates. The internal temperature of the
cabinet is monitored by thermostat. If the internal temperature of the cabinet exceeds the
limit, the safety circuit opens and an external fault appears. This can be caused by , for
example, a failed fan, a clogged air filter or high ambient temperature. Overheat reduces the
lifetime of the AC drive components and may cause damages.

-FCE
2+PE

-QAM
-MA6.1
-XD1
1
6A

Fig. 26: The cabinet fan in MR9B

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MOUNTING VACON · 47

-FCE

2+PE
-QAM
-MA6.1
-XD1
1
6A

2+PE
-MA6.2

Fig. 27: The cabinet fan in MR11

-FC10

2+PE
-QA3
-MA6
-XD0
1
2A

Fig. 28: The cabinet fan in MR12

The AC drive produces heat in operation. The fan circulates air and decreases the
temperature of the drive. Make sure that there is sufficiently free space around the drive.
Some free space in front of the drive is also necessary for maintenance. You must also have
80 cm of free space in front of the cabinet to be able to open the cabinet door. When you have
2 or more drives, you can install them side by side.
Make sure that the temperature of the cooling air does not become higher than the
maximum ambient operating temperature or lower than the minimum ambient operating
temperature of the drive.
The air must move freely and efficiently through the cabinet and the drive. There must be a
minimum of 30 cm of space above the cabinet without obstacles that can stop the airflow.
Make sure that the hot air goes out of the cabinet and does not come back into the cabinet.
The power loss of the AC drive can change significantly, when the load, the output frequency
or the switching frequency changes. It is useful to know the power loss, when you plan the
cooling equipment in an electrical room. Use this formula to calculate the approximate
power loss of the drive in nominal conditions.

Ploss [kW] = Pmot [kW] x 0.025

It is possible that there will be an increase of 0-0.5% in the power loss when you have options
in the cabinet. Some options, for example output filters and input devices, cause more power
losses.
To calculate the power loss, use the ecoSmart tool. See www.danfoss.com.

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 VACON · 48 MOUNTING

Fig. 29: The circulation of cooling air

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MOUNTING VACON · 49

Fig. 30: The circulation of cooling air in MR9B and MR11

Table 10: The necessary quantity of cooling air

Enclosure size The quantity of cooling

air [m3/h]

MR8 330

MR9 620

MR10 1400

MR11 2 x 620

MR12 2 x 1400

4.8 THE OPTIONAL BACK CHANNEL COOLING

You can also use the back channel cooling option (+CHCB) for the cooling of the AC drive.
With this option, the intake air to the main cooling channel of the AC drive can be taken from

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 VACON · 50 MOUNTING

and exhausted to the outside of the electrical room. Because the heat losses of the drive are
directed outside, the cooling load of the electrical room is reduced.

USING THE BACK CHANNEL FOR COOLING

1 Make an opening in the wall behind the cabinet.

2 To prevent condensation in the cabinet, connect the
supply cable of the cabinet heater (+CACH,
delivered as default with this option) to the correct
terminals in the control compartment.
3 Attach the duct adapter flanges to the cabinet with
screws.
4 Do not install the cabinet in an airtight space.
Approximately 5-10% of the intake air must come
from the front.

• The estimated amount of intake air is for MR8:

0 m3, MR9: 10m3, for MR10: 20m3, for MR11:
20m3, for MR12: 40m3.

NOTE!

MR8 does not take in air from the front.

5 Make sure that there are no particles in the air that

can block the heat sink.
6 Move the cabinet adjacent to the wall, or attach the
duct adapter flanges to the air duct.

• Do not make attachments to other parts of the

drive except the white flange that you can see
in the picture.
7 Make sure that you seal the openings correctly.

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MOUNTING VACON · 51

CAUTION!

If you use long air ducts in addition to the duct adapter flanges, use a duct fan or
equivalent to prevent back pressure. Back pressure must be prevented because it
decreases the performance of the drive.

NOTE!

The height of the standard base plinth is 100 mm, but the height of the base plinth
option (+CHPH) is 200 mm.

50

202 252
1939

252
202

50
258

Fig. 31: Dimensions for the back channel cooling, MR8

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 VACON · 52 MOUNTING

50

202
402
1935

402

50 202
258

Fig. 32: Dimensions for the back channel cooling, MR9 and MR10

The additional cabinet sections do not need back channels. The exception is the additional
cabinet section of the sine filter option, which has back channel cooling.
In MR11 and MR12, there are two back channels.

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POWER CABLING VACON · 53

5 POWER CABLING
5.1 CABLE DIMENSIONING AND SELECTION

5.1.1 MAIN CIRCUIT DIAGRAMS OF THE CABINET

PE L1 L2 L3

+CIFD
/+CIFU

+CICO

L1 L2 L3
+DBIN
TX DC+/R+
STO DC-
R- D
PE U V W

+PODU

+POCM
C
U V W

+COSI

C
U V W

PE U1 V1 W1
M
3~

Fig. 33: Main circuit diagram of the cabinet, MR8-MR10

A. Main cabinet B. Sine filter cabinet
C. PE bus

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 VACON · 54 POWER CABLING

D. Brake resistor (not included in delivery)

PE 1L1 1L2 1L3 2L1 2L2 2L3

A 1L1 1L2 1L3 A 2L1 2L2 2L3

1 3 5 1 3 5

+CIFD +CIFD
/+CIFU /+CIFU
2 4 6 2 4 6

1 3 5 1 3 5
+CICO 2 4 6 +CICO 2 4 6

PU1 L1 L2 L3 +DBIN PU2 L1 L2 L3

TX DC+/R+ D TX DC+/R+
STO DC- STO DC-
R- R-

PE U V W PE U V W
1R- 2R-
1DC+ 2DC+
1DC- 2DC-

U1 V1 W1 U1 V1 W1

+PODU
F F +PODU

U2 V2 W2
D U2 V2 W2
+DBIN
+POCM +POCM
C
1U 1V 1W 2U 2V 2W

B U1 V1 W1
B U1 V1 W1

+COSI +COSI

U2 V2 W2 U2 V2 W2
C
1U 1V 1W 2U 2V 2W

PE U1 V1 W1
M
3~ E
1 2

Fig. 34: Main circuit diagram of the cabinet, MR11 and MR12
A. Main cabinet E. Symmetrical motor cabling. The cables
B. Sine filter cabinet must have the same length from the
C. PE bus power unit to a common point of
D. Brake resistor (not included in delivery) coupling.
F. Only in MR12

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POWER CABLING VACON · 55

The minimum length of motor cables from the power unit to a common point of coupling is
10 m. When a du/dt filter is used, the cables can be less than 10 m long.

Y
Y M
D

Fig. 35: The 12-pulse operation of MR11 and MR12

A. The MR12 drive

With MR11 and MR12 you can also use a 12-pulse connection to reduce the harmonics level
in the supply side of the drive. In the 12-pulse connection, the parallel drives are cabled to
the transformer's secondary windings that have a 30-degree phase shift.

5.1.2 CABLES AND FUSES

-T1 -F1 B -FC1 -TA1

3 3 3 3

3
A

Fig. 36: The location of the fuses, MR8-MR10

A. The mains fuses B. The cabinet

-F1 B -FC1.1 -TA1.1

3 3
3

-T
3 3
-F1 A -FC1.2 -TA1.2
3 3
3

Fig. 37: The location of the fuses, MR11 and MR12

A. The mains fuses B. The cabinet

5.1.3 CABLE AND FUSE SIZES, IEC

We recommend the fuse type gG/gL (IEC 60269-1) for mains fuses (-F1). Use only fuses that
have a sufficient voltage rating according to the mains voltage. Do not use larger fuses than
what is recommended in Table 11.

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 VACON · 56 POWER CABLING

NOTE!

The overcurrent protection of parallel cables must be done with separate fuses.
Make sure that the operation time of the fuse is less than 0.4 seconds. The operation time
agrees with the fuse type and the impedance of the supply circuit.
The table also shows the typical symmetrically shielded copper and aluminum types of the
cables that can be used with the AC drive.

NOTE!

The mains cable and fuse sizes are valid up to a cable length of 100 m, with mains
IK = 20 kA.
The drive is equipped with fast acting aR-type fuses (-FC1) (see Table 13, Table 14, Table 15
and Table 16). Do not use other fuses than these.

The dimensions of the cables agree with the requirements of the standards EN 60204-1
and IEC 60364-5-52: 2001.
• The cables are PVC-isolated.
• The maximum ambient temperature is +30 °C.
• The maximum temperature of the cable surface is +70 °C.
• The maximum number of parallel cables on a ladder type tray is 9 side by side.
In other conditions, when you select the dimensions of the cables, refer to local safety
regulations, the input voltage and the load current of the drive.

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POWER CABLING VACON · 57

Table 11: The recommended cables and fuses in 380-500 V (IEC)

Enclosure Type IL [A] Mains fuse Mains and motor Mains and Grounding
size (gG/gL) [A] cable (Cu/AI) [mm2] motor cable terminal,
terminals, bolt size
bolt size

(3x70+35) (Cu) M8 M8
0140 5 140 160
(3x95+29) (Al)

(3x95+50) (Cu) M8 M8
MR8 0170 5 170 200
(3x150+41) (Al)

(3x120+70) (Cu) M8 M8
0205 5 205 250
(3x185+57) (Al)

(3x185+95) (Cu) M10 M8

0261 5 261 315
2x(3x120+41) (Al)
MR9A
2x(3x95+50) (Cu) M10 M8
0310 5 310 355
2x(3x120+41) (Al)

(3x120+70) (Cu) M10 M8

MR9B 0386 5 385 400
2x(3x185+57) (Al)

2x(3x120+70) (Cu) M12 M8

0385 5 385 400
2x(3x185+57) (Al)

2x(3x150+70) (Cu) M12 M8

0460 5 460 500
2x(3x240+72) (Al)
MR10
2x(3x185+95) (Cu) M12 M8
0520 5 520 630
3x(3x150+41) (Al)

2x(3x240+120) (Cu) M12 M8

0590 5 590 630
3x(3x185+57) (Al)

4x(3x95+50) (Cu) M10 M8

0651 5 650 2 x 355
4x(3x120+41) (Al)
MR11
4x(3x95+50) (Cu) M10 M8
0731 5 730 2 x 400
4x(3x150+41) (Al)

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 VACON · 58 POWER CABLING

Table 11: The recommended cables and fuses in 380-500 V (IEC)

Enclosure Type IL [A] Mains fuse Mains and motor Mains and Grounding
size (gG/gL) [A] cable (Cu/AI) [mm2] motor cable terminal,
terminals, bolt size
bolt size

4x(3x95+50) (Cu) M12 M8

0650 5 650 2 x 355
4x(3x120+41) (Al)

4x(3x95+50) (Cu) M12 M8

0730 5 730 2 x 400
4x(3x150+41) (Al)

4x(3x120+70) (Cu) M12 M8

0820 5 820 2 x 500
4x(3x185+57) (Al)
MR12
4x(3x150+70) (Cu) M12 M8
0920 5 920 2 x 500
4x(3x240+72) (Al)

4x(3x185+95) (Cu) M12 M8

1040 5 1040 2 x 630
6x(3x150+41) (Al)

4x(3x240+120) (Cu) M12 M8

1180 5 1180 2 x 630
6x(3x185+57) (Al)

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POWER CABLING VACON · 59

Table 12: The recommended cables and fuses in 525-690 V (IEC)

Enclosure Type IL [A] Mains fuse Mains and motor Mains and Grounding
size (gG/gL) [A] cable (Cu/AI) [mm2] motor cable terminal,
terminals, bolt size
bolt size

3x35+16 (Cu) M8 M8
0080 7 80 100
3x50+21 (Al)

3x50+25 (Cu) M8 M8
MR8 0100 7 100 125
3x70+21 (Al)

3x70+35 (Cu) M8 M8
0125 7 125 160
3x95+29 (Al)

3x70+35 (Cu) M10 M8

0144 7 144 160
3x120+41 (Al)

3x95+50 (Cu) M10 M8

MR9A 0170 7 170 200
3x150+41 (Al)

3x120+70 (Cu) M10 M8

0208 7 208 250
3x185+57 (Al)

3x185+95 (Cu) M10 M8

MR9B 0262 7 261 315
2x(3x95+29) (Al)

3x185+95 (Cu) M12 M8

0261 7 261 315
2x(3x95+29) (Al)

3x240+120 (Cu) M12 M8

0325 7 325 355
2x(3x120+41) (Al)
MR10
2x(3x120+70) (Cu) M12 M8
0385 7 385 400
2x(3x185+57) (Al)

2x(3x120+70) (Cu) M12 M8

0416 7 416 450
2x(3x185+57) (Al)

2x(3x150+70) (Cu) M10 M8

0461 7 460 2 x 315
2x(3x240+72) (Al)
MR11
2x(3x185+95) (Cu) M10 M8
0521 7 520 2 x 315
4x(3x95+29) (Al)

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 VACON · 60 POWER CABLING

Table 12: The recommended cables and fuses in 525-690 V (IEC)

Enclosure Type IL [A] Mains fuse Mains and motor Mains and Grounding
size (gG/gL) [A] cable (Cu/AI) [mm2] motor cable terminal,
terminals, bolt size
bolt size

2x(3x150+70) (Cu) M12 M8

0460 7 460 2 x 315
2x(3x240+72) (Al)

2x(3x185+95) (Cu) M12 M8

0520 7 520 2 x 315
4x(3x95+29) (Al)

4x(3x70+35) (Cu) M12 M8

0590 7 590 2 x 315
4x(3x120+41) (Al)
MR12
4x(3x95+50) (Cu) M12 M8
0650 7 650 2 x 355
4x(3x150+41) (Al)

4x(3x120+70) (Cu) M12 M8

0750 7 750 2 x 400
4x(3x150+41) (Al)

4x(3x120+70) (Cu) M12 M8

0820 7 820 2 x 425
4x(3x185+57) (Al)

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POWER CABLING VACON · 61

Table 13: Drive fuses, 380-500 V, Mersen (IEC)

Enclosure Type IL [A] Catalogue number of the Fuse Number Fuse Minimum
size fuse rating of fuses size prospective
[A] needed short
circuit
current [A]

0140 5 140 NH1UD69V400PV 400 3 1 2800

MR8 0170 5 170 NH1UD69V400PV 400 3 1 2800

0205 5 205 NH1UD69V400PV 400 3 1 2800

0261 5 261 NH2UD69V500PV 500 3 2 3300

MR9A
0310 5 310 NH2UD69V700PV 700 3 2 5800

MR9B 0386 5 385 NH2UD69V700PV 700 3 2 5800

0385 5 385 NH2UD69V700PV 700 3 2 5800

0460 5 460 NH3UD69V800PV 800 3 3 6000

MR10
0520 5 520 NH3UD69V1000PV 1000 3 3 8500

0590 5 590 PC73UD90V10CPA 1000 3 3 13000

0651 5 650 NH2UD69V700PV 700 6 2 5800

MR11
0731 5 730 NH2UD69V700PV 700 6 2 5800

0650 5 650 NH2UD69V700PV 700 6 2 5800

0730 5 730 NH2UD69V700PV 700 6 2 5800

0820 5 820 NH3UD69V800PV 800 6 3 6000

MR12
0920 5 920 NH3UD69V1000PV 1000 6 3 8500

1040 5 1040 NH3UD69V1000PV 1000 6 3 8500

1180 5 1180 PC73UD90V10CPA 1000 6 3 13000

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 VACON · 62 POWER CABLING

Table 14: Drive fuses, 525-690 V, Mersen (IEC)

Enclosure Type IL [A] Catalogue number of the Fuse Number Fuse Minimum
size fuse rating of fuses size prospective
[A] needed short
circuit
current [A]

0080 7 80 NH1UD69V200PV 200 3 1 1000

MR8 0100 7 100 NH1UD69V200PV 200 3 1 1000

0125 7 125 NH1UD69V200PV 200 3 1 1000

0144 7 144 NH1UD69V400PV 400 3 1 2800

MR9A 0170 7 170 NH1UD69V400PV 400 3 1 2800

0208 7 208 NH1UD69V400PV 400 3 1 2800

MR9B 0262 7 261 NH2UD69V500PV 500 3 2 3400

0261 7 261 NH2UD69V500PV 500 3 2 3400

0325 7 325 NH2UD69V500PV 500 3 2 3400

MR10
0385 7 385 NH2UD69V700PV 700 3 2 5800

0416 7 416 NH3UD69V800PV 800 3 3 6000

0461 7 460 NH2UD69V500PV 500 6 2 3400

MR11
0521 7 520 NH2UD69V500PV 500 6 2 3400

0460 7 460 NH2UD69V500PV 500 6 2 3400

0520 7 520 NH2UD69V500PV 500 6 2 3400

0590 7 590 NH2UD69V500PV 500 6 2 3400

MR12
0650 7 650 NH2UD69V700PV 700 6 2 5800

0750 7 750 NH2UD69V700PV 700 6 2 5800

0820 7 820 NH3UD69V800PV 800 6 3 6000

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POWER CABLING VACON · 63

Table 15: Drive fuses, 380-500 V, Bussmann (IEC)

Enclosure Type IL [A] Catalogue number of the Fuse Number Fuse Minimum
size fuse rating of fuses size prospective
[A] needed short
circuit
current [A]

0140 5 140 170M3819D 400 3 1 2400

MR8 0170 5 170 170M3819D 400 3 1 2400

0205 5 205 170M3819D 400 3 1 2400

0261 5 261 170M5812D 630 3 2 4000

MR9A
0310 5 310 170M5812D 630 3 2 4000

MR9B 0386 5 385 170M5814D 800 3 2 5700

0385 5 385 170M5814D 800 3 2 5700

0460 5 460 170M6814D 1000 3 3 7500

MR10
0520 5 520 170M6892D 1100 3 3 8500

0590 5 590 170M8554D 1250 3 3 11000

0651 5 650 170M5814D 800 6 2 5700

MR11
0731 5 730 170M5814D 800 6 2 5700

0650 5 650 170M5814D 800 6 2 5700

0730 5 730 170M5814D 800 6 2 5700

0820 5 820 170M6814D 1000 6 3 7500

MR12
0920 5 920 170M6814D 1000 6 3 7500

1040 5 1040 170M6892D 1100 6 3 8500

1180 5 1180 170M8554D 1250 6 3 11000

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 VACON · 64 POWER CABLING

Table 16: Drive fuses, 525-690 V, Bussmann (IEC)

Enclosure Type IL [A] Catalogue number of the Fuse Number Fuse Minimum
size fuse rating of fuses size prospective
[A] needed short
circuit
current [A]

0080 7 80 170M3816D 250 3 1 1300

MR8 0100 7 100 170M3816D 250 3 1 1300

0125 7 125 170M3816D 250 3 1 1300

0144 7 144 170M3819D 400 3 1 2400

MR9A 0170 7 170 170M3819D 400 3 1 2400

0208 7 208 170M3819D 400 3 1 2400

MR9B 0262 7 261 170M5812D 630 3 2 4000

0261 7 261 170M5812D 630 3 2 4000

0325 7 325 170M5812D 630 3 2 4000

MR10
0385 7 385 170M5814D 800 3 2 5700

0416 7 416 170M6814D 1000 3 3 7500

0461 7 460 170M5812D 630 6 2 4000

MR11 0521 7 520 170M5812D 630 6 2 4000

0460 7 460 170M5812D 630 6 2 4000

0520 7 520 170M5812D 630 6 2 4000

0590 7 590 170M5812D 630 6 2 4000

MR12 0650 7 650 170M5814D 800 6 2 5700

0750 7 750 170M5814D 800 6 2 5700

0820 7 820 170M6814D 1000 6 3 7500

5.1.4 CABLE AND FUSE SIZES, NORTH AMERICA

The solid state short circuit protection does not supply protection for the branch circuit of the
AC drive. To supply the branch circuit protection, refer to the local electric codes.
We recommend the fuse class T or J (UL & CSA) to supply a branch circuit protection. To
make a selection of the fuse voltage rating, refer to the mains. Refer also to local
regulations, cable installation conditions and cable specification. Do not use larger fuses
than what is recommended in Table 17.
The branch circuit protection can be supplied by a listed circuit breaker according to local
electric code as an alternative to Class T or J fuses.

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POWER CABLING VACON · 65

The dimensions of the cables must agree with the requirements of the local electric codes.
For important information on the requirements of the grounding conductor, see the local
electric codes.
For the correction factors for each temperature, see the instructions of the local electric
codes.
The UL approval is valid for input voltage up to 600 V.

Table 17: The recommended cables and terminal lugs in 380-500 V (NAM)

Enclosure size Type IL (A) Mains and motor Mains and motor Grounding
cable (Cu) [AWG/ cable terminal, bolt and
kcmil] termination, lug size
Panduit terminal
part number

0140 5 140 (3x2/0+3x10) LCAX2/0-38-X P10-56R-L

MR8 0170 5 170 (3x4/0+3x8) LCAX4/0-38-X LCAX8-56-L

0205 5 205 (3x262+3x6) LCAX250-38-X LCAX6-56-L

0261 5 261 2x(3x2/0+3x10) LCAX2/0-38-X P10-56R-L

MR9A
0310 5 310 2x(3x4/0+3x8) LCAX4/0-38-X LCAX8-56-L

MR9B 0386 5 385 2x(3x262+3x6) LCAX250-12-X LCAX6-56-L

0385 5 385 2x(3x262+3x6) LCAX250-12-X LCAX6-56-L

0460 5 460 2x(3x313+3x6) LCAX300-12-6 LCAX6-56-L

MR10
0520 5 520 2x(3x373+3x6) LCAX350-12-6 LCAX6-56-L

0590 5 590 3x(3x262+3x6) LCAX250-12-X LCAX6-56-L

0651 5 650 4x(3x4/0+3x8) LCAX4/0-12-X LCAX8-56-L

MR11
0731 5 730 4x(3x4/0+3x8) LCAX4/0-12-X LCAX8-56-L

0650 5 650 4x(3x4/0+3x8) LCAX4/0-12-X LCAX8-56-L

0730 5 730 4x(3x4/0+3x8) LCAX4/0-12-X LCAX8-56-L

0820 5 820 4x(3x262+3x6) LCAX250-12-X LCAX6-56-L

MR12
0920 5 920 4x(3x313+3x6) LCAX300-12-6 LCAX6-56-L

1040 5 1040 4x(3x373+3x6) LCAX350-12-6 LCAX6-56-L

1180 5 1180 6x(3x262+3x6) LCAX250-12-X LCAX6-56-L

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 VACON · 66 POWER CABLING

Table 18: The recommended cables and terminal lugs in 525-690 V (NAM)

Enclosure size Type IL (A) Mains and motor Mains and motor Grounding
cable (Cu) [AWG/ cable terminal, bolt and
kcmil] termination, lug size
Panduit terminal
part number

0080 7 80 (3x2+3x10) LCAX2-38-E P10-56R-L

MR8 0100 7 100 (3x1+3x10) LCAX1-38-X P10-56R-L

0125 7 125 (3x2/0+3x10) LCAX2/0-38-X P10-56R-L

0144 7 144 (3x4/0+3x8) LCAX4/0-38-X LCAX8-56-L

MR9A 0170 7 170 (3x4/0+3x8) LCAX4/0-38-X LCAX8-56-L

0208 7 208 2x(3x1+3x10) LCAX1-38-X P10-56R-L

MR9B 0262 7 261 2x(3x2/0+3x10) LCA2/0-12-X P10-56R-L

0261 7 261 2x(3x2/0+3x10) LCA2/0-12-X P10-56R-L

0325 7 325 2x(3x4/0+3x8) LCAX4/0-12-X LCAX8-56-L

MR10
0385 7 385 2x(3x262+3x6) LCAX250-12-X LCAX6-56-L

0416 7 416 2x(3x262+3x6) LCAX250-12-X LCAX6-56-L

0461 7 460 4x(3x1/0+3x10) LCAX1/0-12-X P10-56R-L

MR11
0521 7 520 4x(3x2/0+3x10) LCAX2/0-12-X P10-56R-L

0460 7 460 4x(3x1/0+3x10) LCAX1/0-12-X P10-56R-L

0520 7 520 4x(3x2/0+3x10) LCAX2/0-12-X P10-56R-L

0590 7 590 4x(3x4/0+3x8) LCAX4/0-12-X LCAX8-56-L

MR12
0650 7 650 4x(3x4/0+3x8) LCAX4/0-12-X LCAX8-56-L

0730 7 730 4x(3x4/0+3x8) LCAX4/0-12-X LCAX8-56-L

0820 7 820 4x(3x262+3x6) LCAX250-12-X LCAX6-56-L

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POWER CABLING VACON · 67

Table 19: Drive fuses, 380-500 V, Mersen (NAM)

Enclosure Type IL [A] Catalogue number of the Fuse Number Fuse Minimum
size fuse rating of fuses size prospective
[A] needed short
circuit
current [A]

0140 5 140 PC30UD69V350TF 350 3 PSC30 2500

MR8 0170 5 170 PC30UD69V350TF 350 3 PSC30 2500

0205 5 205 PC30UD69V350TF 350 3 PSC30 2500

0261 5 261 PC30UD69V550TF 550 3 PSC30 4600

MR9A
0310 5 310 PC30UD69V550TF 550 3 PSC30 4600

MR9B 0386 5 385 PC30UD69V550TF 550 3 PSC30 4600

0385 5 385 PC32UD69V800TF 800 3 PSC32 6800

0460 5 460 PC32UD69V800TF 800 3 PSC32 6800

MR10
0520 5 520 PC32UD69V1000TF 1000 3 PSC32 9400

0590 5 590 PC32UD69V1000TF 1000 3 PSC32 9400

0651 5 650 PC30UD69V550TF 550 6 PSC30 4700

MR11
0731 5 730 PC30UD69V550TF 550 6 PSC30 4700

0650 5 650 PC32UD69V630TF 630 6 PSC32 4700

0730 5 730 PC32UD69V630TF 630 6 PSC32 4700

0820 5 820 PC32UD69V800TF 800 6 PSC32 6800

MR12
0920 5 920 PC32UD69V800TF 800 6 PSC32 6800

1040 5 1040 PC32UD69V1000TF 1000 6 PSC32 9400

1180 5 1180 PC32UD69V1000TF 1000 6 PSC32 9400

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 VACON · 68 POWER CABLING

Table 20: Drive fuses, 525-690 V, Mersen (NAM)

Enclosure Type IL [A] Catalogue number of the Fuse Number Fuse Minimum
size fuse rating of fuses size prospective
[A] needed short
circuit
current [A]

0080 7 80 PC30UD69V200TF 200 3 PSC30 1100

MR8 0100 7 100 PC30UD69V200TF 200 3 PSC30 1100

0125 7 125 PC30UD69V200TF 200 3 PSC30 1100

0144 7 144 PC30UD69V350TF 350 3 PSC30 2500

MR9A 0170 7 170 PC30UD69V350TF 350 3 PSC30 2500

0208 7 208 PC30UD69V350TF 350 3 PSC30 2500

MR9B 0262 7 261 PC30UD69V400TF 400 3 PSC30 3100

0261 7 261 PC30UD69V500TF 500 3 PSC32 3300

0325 7 325 PC30UD69V500TF 500 3 PSC32 3300

MR10
0385 7 385 PC32UD69V630TF 630 3 PSC32 4700

0416 7 416 PC32UD69V800TF 800 3 PSC32 6800

0461 7 460 PC30UD69V400TF 400 6 PSC30 3100

MR11
0521 7 520 PC30UD69V400TF 400 6 PSC30 3100

0460 7 460 PC30UD69V500TF 500 6 PSC32 3300

0520 7 520 PC30UD69V500TF 500 6 PSC32 3300

0590 7 590 PC32UD69V500TF 500 6 PSC32 3300

MR12
0650 7 650 PC32UD69V630TF 630 6 PSC32 4700

0750 7 750 PC32UD69V630TF 630 6 PSC32 4700

0820 7 820 PC32UD69V800TF 800 6 PSC32 6800

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POWER CABLING VACON · 69

5.2 BRAKE RESISTOR CABLES

Table 21: Brake resistor cables, 380-500 V

Enclosure size Type IL [A] Brake resistor cable (Cu)

[mm2]

0140 5 140 3x70+35

MR8 0170 5 170 3x95+50

0205 5 205 3x120+70

0261 5 261 2x(3x70+35)

MR9A
0310 5 310 2x(3x95+50)

MR9B 0386 5 385 2x(3x95+50)

0385 5 385
2x(3x95+50)
0460 5 460
MR10
0520 5 520
2x(3x120+70)
0590 5 590

0651 5 650
MR11 4x(3x95+50)
0731 5 730

0650 5 650

0730 5 730
4x(3x95+50)
0820 5 820
MR12
0920 5 920

1040 5 1040
4x(3x120+70)
1180 5 1180

One of the cable conductors remains unconnected. Use a symmetrically shielded cable, the
same type as with the mains and motor cables.

NOTE!

The different VACON® 100 applications have different functions. For example, the
VACON® 100 FLOW does not have the dynamic braking or the brake resistor
functions.

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 VACON · 70 POWER CABLING

Table 22: Brake resistor cables, 525-690 V

Enclosure size Type IL [A] Brake resistor cable (Cu)

[mm2]

0080 7 80 3x35+16

MR8 0100 7 100 3x50+25

0125 7 125 3x70+35

0144 7 144 3x70+35

MR9A 0170 7 170 3x95+50

0208 7 208 3x120+70

MR9B 0262 7 261 2x(3x70+35)

0261 7 261
2x(3x70+35)
0325 7 325
MR10
0385 7 385
2x(3x95+50)
0416 7 416

0461 7 460 4x(3x70+35)

MR11
0521 7 520 4x(3x70+35)

0460 7 460

0520 7 520
4x(3x70+35)
0590 7 590
MR12
0650 7 650

0750 7 750
4x(3x95+50)
0820 7 820

One of the cable conductors remains unconnected. Use a symmetrically shielded cable, the
same type as with the mains and motor cables.

NOTE!

The different VACON® 100 applications have different functions. For example, the
VACON® 100 FLOW does not have the dynamic braking or the brake resistor
functions.

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POWER CABLING VACON · 71

5.3 PREPARING FOR THE CABLE INSTALLATION

• Before you start, make sure that none of the components of the AC drive is live. Read
carefully the warnings in chapter 2 Safety.
• Make sure that the motor cables are sufficiently far from other cables.
• The motor cables must cross other cables at an angle of 90°.
• If it is possible, do not put the motor cables in long parallel lines with other cables.

L1 L2 L3 U V W

C
E

A B

A. The mains cables E. The grounding clamp for cable shield,

B. The motor cables 360° grounding
C. The grounding conductor F. The control cable
D. Pull relief G. The grounding bar of the control cable

• Only use symmetrically EMC shielded motor cables.

• The maximum length of shielded motor cables is 200 m without sine filter (MR8-MR12).
• If the cable insulation checks are necessary, see chapter 7.3 for instructions.
• If the motor cables are in long parallel lines with other cables, obey the minimum
distances.
• The minimum distances are also valid between the motor cables and the signal cables of
other systems.

Table 23: The minimum distances between cables in long parallel lines

The distance between cables [m] The length of the shielded cable [m]

0.3 ≤ 50

1.0 ≤ 200

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 VACON · 72 POWER CABLING

5.4 CABLE INSTALLATION IN MR8-MR12

A P

D L

K
F

J
G

H I

Fig. 38: The inside layout of MR8, without protective covers

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POWER CABLING VACON · 73

A. The output air grill K. The motor cable terminals with the
B. The control connector of the power unit common mode and/or the du/dt filter
C. The EMC jumpers options
D. The contactor option L. The options CAPT and CPIF
E. The main switch option and the fuses M. The motor cable terminals, without the
F. The mains cable terminals common mode and/or the du/dt filter
G. The 360-degree grounding options
H. The PE bar N. The internal fan for IP54
I. Input air grill O. The main fan
J. The terminals for the option +CAPU P. The cable entry plate for control cables

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 VACON · 74 POWER CABLING

A P

L
D

E
K

J
G

H I

Fig. 39: The inside layout of MR9, without protective covers

A. The output air grill K. The motor cable terminals with the
B. The control connector of the power unit common mode and/or the du/dt filter
C. The EMC jumpers options
D. The contactor option L. The options CAPT and CPIF
E. The main switch option and the fuses M. The motor cable terminals, without the
F. The mains cable terminals common mode and/or the du/dt filter
G. The 360-degree grounding options
H. The PE bar N. The internal fan for IP54
I. Input air grill O. The main fan
J. The terminals for the option +CAPU P. The cable entry plate for control cables

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POWER CABLING VACON · 75

A L

J
E

G H

Fig. 40: The inside layout of MR10, without protective covers

A. The output air grill G. The PE bar
B. The control connector of the power unit H. Input air grill
C. The EMC jumper (behind the covers) I. The terminals for the option +CAPU
D. The main switch option and the fuses J. The motor cable terminals
E. The mains cable terminals K. The service lid, and the main fan under it
F. The 360-degree grounding L. The cable entry plate for control cables

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 VACON · 76 POWER CABLING

B A

C
F

Fig. 41: The inside layout of MR11, without protective covers

A. The power unit 1 E. The fuse switch linkage for the fuse
B. The power unit 2 switch option
C. Optical fiber cables F. The DC link connection
D. The connector for control unit cable (in G. The auxiliary voltage transformer
power unit 1)

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POWER CABLING VACON · 77

B A

Fig. 42: The inside layout of MR12, without protective covers

A. Power unit 1 E. The fuse switch linkage for the fuse
B. Power unit 2 switch option.
C. Optical fibre cables F. The DC link connection
D. The connector for control unit cable (in G. The auxiliary voltage transformer
power unit 1)

INSTALLING THE CABLES

1 Open the cabinet door.

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 VACON · 78 POWER CABLING

2 In MR12, if you have the fuse switch option, remove

the the fuse switch linkage.
3 Remove the covers of the AC drive.
4 In IP54, cut the grommets open to move the cables
through them.

a) Do not cut the grommet openings wider than

what is necessary for the cables that you use.

IP54 only

5 Put the cables into their places.

6 Strip the motor cable and the mains cable.

a) Keep the grounding conductor as short as

possible, but so that it reaches the grounding
bar.
7 Strip the brake resistor cable.

a) Keep the grounding conductor as short as

possible, but so that it reaches the grounding
bar.
8 Connect the stripped cables.

a) Connect the phase conductors of the mains

cable and of the motor cable into the correct
terminals. If you use a brake resistor cable,
connect its conductors into the correct
terminals.
b) Attach the grounding conductor of each cable
to a grounding terminal with a grounding
clamp for grounding conductor.
c) Make sure that the external grounding
conductor is connected to the grounding bar.
See chapter 2.4 Grounding and earth fault
protection.

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POWER CABLING VACON · 79

9 If you use many cables on one connector, put the

cable lugs on top of each other.

C
• The picture shows the connection in MR8, MR9
and MR11.

A. The first cable lug

B. The second cable lug
C. The connector

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 VACON · 80 POWER CABLING

10 If you use many cables on one connector, put the

cable lugs on top of each other.

• The pictures show the connection in MR10 and

MR12.
• The bolt holder of the connector keeps the bolt
still when you turn the nut.

C
B

A
1. 2.

3. 4.

A. The bolt holder of the

connector
B. The first cable lug
C. The connector
D. The second cable lug

A
B

A. The bolt holder of the

connector
B. The first cable lug
C. The connector
D. The second cable lug
E. The connection bush
F. The third cable lug

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POWER CABLING VACON · 81

11 Expose the shield of all 3 cables to make a 360-

degree connection with the metallic grounding
clamps for cable shield.

IP21

IP54

A. The grounding clamp for cable

shield
B. The shield of the cable

12 Attach the terminal cover, and then the extension

box cover.
13 Close the cabinet door.

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 VACON · 82 POWER CABLING

14 Make sure that the grounding conductor is

connected to the motor and also to the terminals
that are identified with .

a) To obey the requirements of the standard

EN61800-5-1, obey the instructions in chapter
2.4 Grounding and earth fault protection.

Table 24: Tightening torques of the terminals, MR8-MR12

Tightening torque: the mains and Tightening torque: the grounding

Enclosu motor cable terminals terminals
Type
re size
[Nm] lb-in. [Nm] lb-in.

0140 5-0205 5
MR8 30-44 * 266-389 * 20 177
0080 7-0125 7

0261 5-0386 5
MR9 30-44 * 266-389 * 20 177
0144 7-0262 7

0385 5-0590 5
MR10 55-70 490-620 20 177
0261 7-0416 7

0651 5-0731 5
MR11 40-44 * 266-389 * 20 177
0461 7-0521 7

0650 5-1180 5
MR12 55-70 490-620 20 177
0460 7-0820 7

* = Counter torque is required for the mains cable terminals.

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CONTROL COMPARTMENT VACON · 83

6 CONTROL COMPARTMENT
6.1 THE CONTROL COMPARTMENT OF THE ENCLOSED DRIVE
The enclosed drive has a door-mounted control compartment, separated from the cabinet
section, for the mains and motor cable terminals. You can have an access to the control
compartment through a separate door located on the cabinet door.
On the inside of the control compartment door, you can find the order-specific documents.
Make sure that the control cables are long enough to prevent tight bends in the cables
between the control compartment and the frame of the drive.

The control compartment contains these items:

• the control unit
• the control panel
• the option boards
• the optional auxiliary components and the related wires
• the terminals for internal connections
• the terminals for control cabling
• the order-specific documentation (on the inside of the door)
• the optional buttons and signal lights (on the door)
Connect the cables of the option boards OPTB2, OPTB4, OPTB5, OPTF3 and OPTF4
(depending on the configuration of the drive) as default to the terminals for control cabling –
XD2 on the control compartment.
Do not connect the cables of the fieldbus boards to the -XD2 terminals, but directly to the
control terminals or the Ethernet terminal on the control unit. Connect the analogue signals
(for example reference signals and temperature signals) and the fieldbus cables directly to
the correct option board.

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 VACON · 84 CONTROL COMPARTMENT

Standard I/O board

Terminal Signal Description
Reference 1 +10 Vref Reference output
potentiometer
1...10kΩ Analogue input,
2 AI1+ voltage or current
Frequency reference
Analogue input
2-wire transmitter 3 AI1- common, (current)
Actual value Analogue input,
4 AI2+ voltage or current
Frequency reference
Analogue input
5 AI2- common, (current)
I = (0)4...20mA
6 24Vout 24V auxiliary voltage
7 GND I/O ground
8 DI1 Digital input 1 Start forward
9 DI2 Digital input 2 Start reverse
10 DI3 Digital input 3 External fault
11 CM Common for DI1-DI6 *)

12 24Vout 24V auxiliary voltage

13 GND I/O ground
DI4 DI5 Freq. ref.
14 DI4 Digital input 4 Open Open Analog input 1
Closed Open Preset Freq. 1
15 DI5 Open Closed Preset Freq. 2
Digital input 5 Closed Closed Preset Freq. 3

16 DI6 Digital input 6 Fault reset

17 CM Common for DI1-DI6 *)
Analogue signal
18 AO1+ (+output)
mA Output frequency
Analogue output
19 AO1-/GND common / I/O ground
30 +24Vin 24V auxiliary
input voltage
A RS485 Serial bus, negative Modbus RTU
B RS485 Serial bus, positive BACnet, N2
21 RO1 NC Relay output 1
RUN 22 RO1 CM RUN
23 RO1 NO
24 RO2 NC Relay output 2
25 RO2 CM FAULT
26 RO2 NO
32 RO3 CM Relay output 3
READY
33 RO3 NO
Fig. 43: The signals of the control terminals on the standard I/O board, and a connection example.
If you include the option code +SBF4 in your order, the relay output 3 is replaced with a thermistor
input.

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CONTROL COMPARTMENT VACON · 85

* = You can isolate digital inputs from ground with a DIP switch.

40 41 42 43 44 45 46 47 48 49 50 51 52
1 2 3 4 5 6 7 8 9 10 11 12 13
-XD2

Fig. 44: The markings of the extended I/O terminals

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 VACON · 86 CONTROL COMPARTMENT

C G

E
H

F I

B
J

Fig. 45: Control cabling of the enclosed drive

A. I/O cabling from top G. The control grounding plate
B. I/O cabling from bottom H. The customer grounding plate
C. The cable routing plate with places for I. The terminals for control cabling
cable ties (default)
D. The cable carrier J. Grounding clamps for cable shield
E. The cable ducts
F. The extended I/O terminals (+CTID) to be
used freely

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CONTROL COMPARTMENT VACON · 87

A B C

E
J
K
S L
O
M
F P
N

G H R

Fig. 46: The control compartment components of the cabinet

A. The insulation fault sensor (+CPIF) L. The Fault signal light (+CDLP)
B. The 24 VDC power supply (+CAPD) M. The Run signal light (+CDLP)
C. The emergency stop Cat 1 (+CPS1) N. The Ready signal light (+CDLP)
D. The MCBs for auxiliary devices O. The Reset button (+CDLP)
E. The control unit P. The 0 - 1 - start switch (+CICO)
F. The 230 VAC socket (+CAPS) Q. The insulation fault (+CPIF)
G. The extended I/O terminals (+CTID) to be R. The rating plate of the drive, the option
used freely codes and the serial number
H. The terminals for control cabling S. The auxiliary relays for additional
(default) cabinet and sine filter overtemperature
I. The control panel monitoring circuit (+COSI and/or MR9,
J. The emergency stop push button MR11 and MR12)
(+CPS0, +CPS1, +CPSB)
K. The emergency stop reset button
(+CPS1)

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 VACON · 88 CONTROL COMPARTMENT

6.2 FIELDBUS CONNECTION

You can connect the drive to fieldbus with an RS485 or an Ethernet cable. If you use an RS485
cable, connect it to terminal A and B of the standard I/O board. If you use an Ethernet cable,
connect it to the Ethernet terminal below the cover of the drive.

A
B

Fig. 47: The Ethernet and RS485 connections

A. RS485 terminal A = Data - C. The Ethernet terminal
B. RS485 terminal B = Data + D. The control terminals

6.2.1 INTERNAL FIELDBUSES IN VACON® 100 PRODUCTS

The VACON® 100 product family supports internally four Ethernet fieldbuses:

• Modbus TCP/UDP
• BACnet IP
• PROFINET IO (requires +FBIE license)
• EtherNet/IP (requires +FBIE license)
Having a single Ethernet port, the Ethernet fieldbuses can be connected to networks with
star topology.
The VACON® 100 family RJ45 connector does not have speed or activity LEDs. Instead it has a
single LED in the middle of the AC drive. The LED cannot be seen unless the covers are
removed. The LED works as listed below:

• LED is dimmed (dark) when the port is connected to a 10 Mbit/s network.

• LED is yellow when the port is connected to a 100 Mbit/s network.
• LED is dimmed (dark) when the port is connected to a 1000 Mbit/s network. The AC drive
does not support a 1000 Mbit/s Ethernet, so there is no communication.
The VACON® 100 product family supports internally three RS485 fieldbuses:

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CONTROL COMPARTMENT VACON · 89

• Modbus RTU
• BACnet MSTP
• Metasys N2

6.2.2 GENERAL CABLING INSTRUCTIONS FOR FIELDBUS

To keep the response time and the number of incorrect dispatches to minimum, use only
standard industrial components in the network and avoid complex structures. The
requirements for commercial cabling components are specified in section 8-8 in the
ANSI/TIA/EIA-568-B series standards. Using commercial components can decrease system
performance. The use of such products or components can cause unsatisfactory
performance in industrial control applications.

6.2.2.1 General cabling instructions for Ethernet

Use only shielded cables of category CAT5e or CAT6.

Table 25: The recommended cable shielding

Recommendation order Cable

1 Shielded and Foiled Twisted Pair (S/FTP) CAT5e or CAT6

2 Shielded Twisted Pair (STP) CAT5e or CAT6

3 Foiled Twisted Pair (FTP) CAT5e or CAT6

4 Unshielded Twisted Pair (UTP) CAT5e or CAT6

Use standard Ethernet 100 Mbit pinout connectors. The plug type to be used is a shielded
RJ45 plug, maximum length 40 mm (1.57 in).
The maximum length of the CAT5e or CAT6 cable between two RJ45 ports is 100 meters. You
can get cables that have a certain length, or get cable in bulk and assemble the connectors
at commissioning. Obey the instructions of the manufacturer if you assemble the connectors
manually. If you make the cables by yourself, be sure to select correct crimp tools and use
precaution. The individual contacts of the RJ45 socket are allocated as per the T568-B
standard.
In basic use, it is important that the RJ45 connectors in the cable (or the ones assembled)
connect the cable shield to the ground level of the Ethernet terminal in the AC drive.
6.2.2.2 General cabling instructions for RS485
Use only shielded cables with twisted-pair signal wires.
For example, the following cables are recommended:

• Lapp Kabel UNITRONICR BUS LD FD P A, part number 2170813 or 2170814

• Belden 9841
The plug type to be used is 2.5 mm2 (AWG13).
The theoretical maximum cable length depends on baud rate. See the following table for
suggested maximum cable lengths.

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 VACON · 90 CONTROL COMPARTMENT

Table 26: The RS485 cable lengths

Baud rate (kbit/s) Length of line A (m) Length of line B (m)

9.6 1,200 1,200

19.2 1,200 1,200

93.75 1,200 1,200

187.5 1,000 600

500 400 200

1,500 200 -

3,000–12,000 100 -

6.2.2.3 Cable routing

It is important that fieldbus cables are routed separately from motor cables. The
recommended minimum distance is 300 mm. Do not let fieldbus cables and motor cables
cross each other. If it is not possible, the fieldbus cables must cross other cables at an angle
of 90°.
Shielded fieldbus and control cables can be routed in parallel. To have further shielding,
install a grounded metal conduit around the fieldbus and control cable run.

90°
≥ 300 mm

Fig. 48: Routing the motor and fieldbus cables

A. Motor cables B. Fieldbus cables

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CONTROL COMPARTMENT VACON · 91

When making an installation, use cables with right length. If you have extra cable, put it in a
noise free location. Multiple rounds of cable and a large circumstance area make an antenna
(see Fig. 49).

Fig. 49: An installation that makes an antenna. Noise connects to fieldbus cable and can cause
communication problems.
A. Motor cables B. Fieldbus cables

Fig. 50: An example of good routing of extra fieldbus cable. To prevent shield fracture, do not bend
the cable too much or run the cable back and forth on the same path.

6.2.2.4 Strain relief

If there is a possibility of tensile load on the cable, install it with a strain relief. When it is
possible, the strain relief of the fieldbus cables must not be done at the shield connection to

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 VACON · 92 CONTROL COMPARTMENT

ground. This can make the bonding less effective. The tensile load and vibration can also
cause damage to the shield.

6.2.3 ETHERNET COMMISSIONING AND CABLING

6.2.3.1 Grounding the cable shield

Equipotential bonding refers to using metal parts to make ground potential everywhere in
the installation the same, the system ground. If the ground potential of all the devices is the
same, you can prevent current from flowing through paths that are not designed to have
current. You can also shield cables efficiently.
An error in the equipotential bonding can cause bad quality or malfunction of the fieldbus
communication. It is not easy to find an error in equipotential bonding. It is also not easy to
correct errors in large installations after commissioning. Thus, in the planning phase it is
important to plan the installation to get good equipotential bonding. In the commissioning
phase, make the equipotential bonding connections carefully.
Do grounding with low HF impedance, for example, via backplane mounting. If ground
connection wires are necessary, use wires that are as short as possible. Note that paint
coating acts as an insulator on metal and prevents grounding. Remove paint coating before
doing grounding.
When equipotential bonding is good, the RJ45 connectors in the cable (or the ones
assembled) must connect the cable shield to the ground level of the Ethernet terminal in the
AC drive. The cable shield can be connected to the ground level at both ends via the built-in
RC circuit (Fig. 51). This grounds the disturbances and, to some degree, prevents current
from flowing in the cable shield. To do this, use shielded Ethernet cable (S/FTP or STP) which
grounds devices via a RJ45 connector and thus uses a built-in drive RC circuit.

A B C D

Fig. 51: Grounding via the built-in RC circuit

When disturbances are strong, the cable shield can be exposed and then 360 degrees
grounded (Fig. 54) directly to the AC drive ground (Fig. 52).

A B C D

Fig. 52: Grounding in noisy environment with good equipotential. If potentials at points A, B, C and
D are very different and cannot be made similar, cut the shields as in Fig. 53.

If ground potentials of the connected devices are different, cable shield that is connected at
both ends causes current to flow in the shield. To prevent this, the cable shield must be

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CONTROL COMPARTMENT VACON · 93

disconnected or cut at some point between the devices. Grounding should be done at a
location nearest to the place where the disturbances meet the cable (Fig. 53).

A B C D

Fig. 53: Grounding in noisy environment with poor equipotential. An example of cutting the shield.

We recommend grounding the cable shield as in examples A and C (Fig. 54). Do not ground
the cable shield as in example B.

A B C

Fig. 54: Grounding the cable shield

A. Cable clamp C. Cable gland
B. Ground terminal

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 VACON · 94 CONTROL COMPARTMENT

6.2.3.2 Using fieldbus through an Ethernet cable

ETHERNET CABLING
1 Connect the Ethernet cable to its terminal.

A. Ethernet cable

2 Put the cover of the drive back.

See more in the Installation Manual of the fieldbus that you have.

6.2.4 RS485 COMMISSIONING AND CABLING

6.2.4.1 Grounding the cable shield

Equipotential bonding refers to using metal parts to make ground potential everywhere in
the installation the same, the system ground. If the ground potential of all the devices is the
same, you can prevent current from flowing through paths that are not designed to have
current. You can also shield cables efficiently.
An error in the equipotential bonding can cause bad quality or malfunction of the fieldbus
communication. It is not easy to find an error in equipotential bonding. It is also not easy to
correct errors in large installations after commissioning. Thus, in the planning phase it is
important to plan the installation to get good equipotential bonding. In the commissioning
phase, make the equipotential bonding connections carefully.
Do grounding with low HF impedance, for example, via backplane mounting. If ground
connection wires are necessary, use wires that are as short as possible. Note that paint
coating acts as an insulator on metal and prevents grounding. Remove paint coating before
doing grounding.

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CONTROL COMPARTMENT VACON · 95

This chapter describes the principles of cable shield grounding. Notice that the internal
RS485 fieldbus in VACON 100® products does not have jumpers for grounding options.
Connect the cable shield directly to the frame of the AC drive (Fig. 55 and Fig. 57).

A B C D

Fig. 55: Grounding in noisy environment with good equipotential. If potentials at points A, B, C and
D are very different and cannot be made similar, cut the shields as in Fig. 56.

If ground potentials of the connected devices are different, cable shield that is connected at
both ends causes current to flow in the shield. To prevent this, the cable shield must be
disconnected or cut at some point between the devices (Fig. 56).
When disturbances are strong, the cable shield can be exposed and then 360 degrees
grounded directly to the AC drive ground (Fig. 57). When the connection is made as in Fig. 56,
grounding should be done at a location nearest to the place where the disturbances meet the
cable.

A B C D

Fig. 56: Grounding in noisy environment with poor equipotential. An example of cutting the shield.

We recommend grounding the cable shield as in examples A and C (Fig. 57). Do not ground
the cable shield as in example B.

A B C

Fig. 57: Grounding the cable shield

A. Cable clamp C. Cable gland
B. Ground terminal

6.2.4.2 The RS485 bus biasing

When no device on the RS485 bus line transmits data, all devices are in an idle state. In such
condition the bus voltage is in an indefinite state, usually near 0 V, because of the termination
resistors. This can cause problems in character reception because the RS485 standard
considers the voltage interval from -200 m to +200 mV as an undefined state. Thus, bus
biasing is needed to keep the voltage in state ‘1’ (above +200 mV) also between the
messages.

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 VACON · 96 CONTROL COMPARTMENT

Unless the first and last device in the RS485 bus line have a built-in bus biasing function, you
must add a separate active termination resistor specially designed for the RS485 bus (e.g.
Siemens active RS485 terminating element 6ES7972-0DA00-0AA0).
6.2.4.3 Using fieldbus through an RS485 cable

RS485 CABLING
1 Remove approximately 15 mm (0.59 in) of the grey
shield of the RS485 cable. Do this for the 2 fieldbus 10
cables.

a) Strip the cables for approximately 5 mm (0.20

5
in) to put them in the terminals. Do not keep
more than 10 mm (0.39 in) of the cable outside
mm
the terminals. 15
b) Strip the cable at such a distance from the
terminal that you can attach it to the frame
with the grounding clamp for control cable.
Strip the cable at a maximum length of 15 mm
(0.59 in). Do not remove the aluminium shield
of the cable.

2 Connect the cable to the default I/O board of the

drive, in terminals A and B.

• A = negative
• B = positive

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CONTROL COMPARTMENT VACON · 97

3 Attach the shield of the cable to the frame of the

drive with a grounding clamp for control cable to
make a grounding connection.

4 If the drive is the last device on the fieldbus line, set

the bus termination. Set the bus termination for the
first and the last device of the fieldbus line. We
recommend that the first device on the fieldbus is
the master device.

a) Find the DIP switches on the left side of the

control unit of the drive.
b) Set the DIP switch of the RS485 bus
termination to the ON position.

NOTE!

The termination resistors are placed at

both ends of the fieldbus line to decrease
signal reflections on the line. Biasing is
built in the bus termination resistor. The
termination resistance is 220 Ω.

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 VACON · 98 CONTROL COMPARTMENT

D
A

C
E B

A. The termination is activated D. The bus termination. The resistance is

B. The termination is deactivated 220 Ω.
C. The termination is activated with a DIP E. The fieldbus
switch

NOTE!

If the last device on the fieldbus line is powered down, the termination resistance is
lost. The loss of termination resistance causes signal reflections on the line, which
can disrupt the fieldbus communication. Do not power down the last device on the
fieldbus line while the fieldbus is active.

6.3 INSTALLATION OF OPTION BOARDS

CAUTION!

Do not install, remove, or replace option boards on the drive when the power is on.
Doing this can cause damage to the boards.
Install the option boards into the option board slots of the drive. Refer to Table 27.

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CONTROL COMPARTMENT VACON · 99

Table 27: The option boards and their correct option board slots

Type of the option board Description of the option board The correct slot or slots

OPTB1 The I/O expander board C, D, E

OPTB2 The Thermistor relay board C, D, E

OPTB4 The I/O expander board C, D, E

OPTB5 The Relay board C, D, E

OPTB9 The I/O expander board C, D, E

OPTBF The I/O expander board C, D, E

OPTBH The Temperature measurement C, D, E

board

OPTBJ The Safe Torque Off board E

OPTC4 The LonWorks fieldbus board D, E

OPTE2 The RS485 (Modbus/N2) fieldbus D, E

board

OPTE3 The Profibus DPV1 fieldbus board D, E

OPTE5 The Profibus DPV1 fieldbus board D, E

(with a type D connector)

OPTE6 The CanOpen fieldbus board D, E

OPTE7 The DeviceNet fieldbus board D, E

OPTE8 The RS485 (Modbus/N2) fieldbus D, E

board (with a type D connector)

OPTE9 The Dual-port ethernet fieldbus D, E

board

OPTEA The Advanced dual-port ethernet D, E

fieldbus board

OPTEC The EtherCAT fieldbus board D, E

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 VACON · 100 CONTROL COMPARTMENT

THE INSTALLATION PROCEDURE

1 Open the door of the control compartment.

WARNING!

Do not touch the control terminals. They

can have a dangerous voltage also when
the drive is disconnected from mains.

2 If you have an OPTB or an OPTC option board, make

sure that the label on it says "dv" (dual voltage).
This shows that the option board is compatible with
the drive.
NOTE!
OPT
dv

It is not possible to install option boards

that are not compatible with the drive.
A

A. The slot coding

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CONTROL COMPARTMENT VACON · 101

3 To get access to the option board slots, open the

cover of the control unit.

4 Install the option board into the correct slot: C, D or

E. See Table 27.

a) The option board has a slot coding, because of A

which it is not possible to install the option
board in an incorrect slot.

A. The slot coding

B. The option board slots

5 Close the cover of the control unit. Close the door

of the control compartment.

6.4 INSTALLATION OF A BATTERY FOR THE REAL TIME CLOCK (RTC)

To use the Real Time Clock (RTC), you must install a battery in the drive.

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 VACON · 102 CONTROL COMPARTMENT

1 Use a ½ AA battery with 3.6 V and a capacity of

1000-1200 mAh. You can use, for example, a
Vitzrocell SB-AA02.
2 Install the battery on the left side of the control
panel. See .
The battery will last approximately 10 years. See more about the functions of the RTC in the
Application Manual.

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COMMISSIONING AND ADDITIONAL INSTRUCTIONS VACON · 103

7 COMMISSIONING AND ADDITIONAL

INSTRUCTIONS
7.1 COMMISSIONING SAFETY
Before you start the commissioning, read these warnings.

WARNING!

Do not touch the internal components or the circuit boards of the drive when the
drive is connected to mains. These components are live. A contact with this voltage
is very dangerous. The galvanically isolated control terminals are not live.
WARNING!

Do not touch the motor cable terminals U, V, W, the brake resistor terminals or the
DC terminals when the drive is connected to mains. These terminals are live when
the drive is connected to mains, also when the motor does not operate.
WARNING!

Do not make connections to or from the AC drive when it is connected to mains.

There is a dangerous voltage.
WARNING!

To do work on the connections of the drive, disconnect the drive from mains. Wait 5
minutes before you open the cabinet door or the cover of the drive. Then use a
measuring device to make sure that there is no voltage. The connections of the
drive are live 5 minutes after it is disconnected from mains.
WARNING!

Before you do electrical work, make sure that there is no voltage.

WARNING!

Do not touch the control terminals. They can have a dangerous voltage also when
the drive is disconnected from mains.
WARNING!

Before you connect the drive to mains, make sure that the front cover and the cable
cover of the drive are closed. The connections of the AC drive are live when the
drive is connected to mains.

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 VACON · 104 COMMISSIONING AND ADDITIONAL INSTRUCTIONS

7.2 OPERATION OF THE MOTOR

7.2.1 CHECKS BEFORE STARTING THE MOTOR

Before you start the motor, do these checks.
• Make sure that all the START and STOP switches that are connected to the control
terminals are in the STOP position.
• Make sure that you can start the motor safely.
• Activate the Start-up wizard. See the Application Manual for the AC drive that you have.
• Set the maximum frequency reference (that is, the maximum speed of the motor), so that
it agrees with the motor and the device that is connected to the motor.

7.3 MEASURING THE CABLE AND MOTOR INSULATION

Do these checks if necessary.

The insulation checks of the motor cable

1. Disconnect the motor cable from the terminals U, V, and W and from the motor.
2. Measure the insulation resistance of the motor cable between phase conductors 1 and 2,
between phase conductors 1 and 3, and between phase conductors 2 and 3.
3. Measure the insulation resistance between each phase conductor and the grounding
conductor.
4. The insulation resistance must be >1 MΩ at the ambient temperature of 20 °C (68 °F).

The insulation checks of the mains cable

1. Disconnect the mains cable from the terminals L1, L2, and L3 and from mains.
2. Measure the insulation resistance of the mains cable between phase conductors 1 and 2,
between phase conductors 1 and 3, and between phase conductors 2 and 3.
3. Measure the insulation resistance between each phase conductor and the grounding
conductor.
4. The insulation resistance must be >1 MΩ at the ambient temperature of 20 °C (68 °F).

The insulation checks of the motor

1. Disconnect the motor cable from the motor.
2. Open the bridging connections in the motor connection box.
3. Measure the insulation resistance of each motor winding. The voltage must be the same
or higher than the motor nominal voltage, but not higher than 1000 V.
4. The insulation resistance must be >1 MΩ at the ambient temperature of 20 °C (68 °F).
5. Obey the instructions of the motor manufacturer.

7.4 INSTALLATION IN A MARINE ENVIRONMENT

When you install the AC drive in a marine environment, use the marine construction option
(+EMAR). See the Marine Installation Guide.

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7.5 INSTALLATION IN A CORNER-GROUNDED NETWORK

You can use corner grounding with the drive sizes MR8-MR12 with a 208-240 V mains and
with a 380-480 V mains. In these conditions, you must change the EMC protection level to C4.
See the instructions in chapter 7.6 Installation in an IT system.

7.6 INSTALLATION IN AN IT SYSTEM

If your mains is impedance-grounded (IT), the AC drive must have the EMC protection level
C4. If your drive has the EMC protection level C3, it is necessary to change it to C4. To do this,
remove the EMC jumper.

WARNING!

Do not make changes in the AC drive when it is connected to mains. The

components of the drive are live when the drive is connected to mains.
CAUTION!

Before you connect the AC drive to mains, make sure that the EMC level of the drive
is correct. An incorrect EMC level can cause damage to the drive.

7.6.1 THE EMC JUMPER IN MR8

Change the EMC protection of the AC drive from level C3 to level C4.
1 Open the cover of the AC drive.
2 Find the EMC box. To get access to the EMC
jumper, remove the cover of the EMC box.

A. The EMC jumper

3 Remove the EMC jumper. Attach the cover of the

EMC box again.

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 VACON · 106 COMMISSIONING AND ADDITIONAL INSTRUCTIONS

4 Find the grounding arm and push it down.

A. The grounding arm is up (level

C3)
B. The grounding arm is down
(level C4)

5 After the change, write "The EMC level was

changed" and the date on the "product changed" Product modified
Date:
label. If the label is not attached at this time, attach Date:

it on the drive near the name plate. Date:

7.6.2 THE EMC JUMPER IN MR9 AND MR11

Change the EMC protection of the AC drive from level C3 to level C4.

THE EMC JUMPER 1

1 Open the covers of the AC drive.

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COMMISSIONING AND ADDITIONAL INSTRUCTIONS VACON · 107

2 Loosen the screws of the cover plate and remove it.

3 Remove the EMC jumper.

4 If you change the EMC level, write "The EMC level

was changed" and the date on the "product Product modified
Date:
changed" label. If the label is not attached at this Date:

time, attach it on the drive near the name plate. Date:

THE EMC JUMPER 1, MR9B AND MR11

1 Open the cover of the AC drive.

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 VACON · 108 COMMISSIONING AND ADDITIONAL INSTRUCTIONS

2 Remove the EMC jumper.

The EMC jumper

THE EMC JUMPERS 2 AND 3

1 Remove the cover of the extension box, the touch
shield, and the I/O plate with the I/O grommet
plate.

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COMMISSIONING AND ADDITIONAL INSTRUCTIONS VACON · 109

2 Find the 2 EMC jumpers on the EMC board. They

are not adjacent to each other. Remove the EMC
jumpers.

A. The EMC jumpers

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 VACON · 110 COMMISSIONING AND ADDITIONAL INSTRUCTIONS

THE EMC CAPACITORS (WITH BRAKE CHOPPER OPTION)

1 Disconnect three capacitors by removing three
screws and bending the capacitor legs aside.

Fig. 58: Contactor and OS

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COMMISSIONING AND ADDITIONAL INSTRUCTIONS VACON · 111

Fig. 58: OFAX or OS

THE PRODUCT MODIFIED LABEL

1 If you change the EMC level, write "The EMC level
was changed" and the date on the "product Product modified
Date:
changed" label. If the label is not attached at this Date:

time, attach it on the drive near the name plate. Date:

7.6.3 THE EMC JUMPER IN MR10 AND MR12

Change the EMC protection of the AC drive from level C3 to level C4.

FINDING THE EMC JUMPER

1 Remove the covers of the AC drive.

• In MR12, do these steps for each power unit.

Also remove the fuse switch linkage.

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 VACON · 112 COMMISSIONING AND ADDITIONAL INSTRUCTIONS

2 Find the EMC jumper between the terminals L2 and

L3.

3 Remove the EMC jumper.

4 If you change the EMC level, write "The EMC level

was changed" and the date on the "product Product modified
Date:
modified" label. If the label is not attached at this Date:

time, attach it on the drive near the name plate. Date:

7.7 MAINTENANCE

7.7.1 MAINTENANCE INTERVALS

To make sure that the drive operates correctly and has a long life, we recommend that you
do regular maintenance. Refer to Table 28.
It is not necessary to replace the main capacitors of the drive, because they are a thin film
type capacitors.

WARNING!

Do not make changes in the AC drive when it is connected to mains. The

components of the drive are live when the drive is connected to mains.

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Table 28: The maintenance intervals and tasks

Maintenance interval Maintenance task

Regularly Do a check of the tightening torques of the terminals.

Do a check of the filters.

6-24 months (The interval is different in different envi- Do a check of the mains and motor cable terminals
ronments.) and the control terminals.
Make sure that the cooling fan operates correctly.
Make sure that there is no corrosion on the terminals,
the busbars or other surfaces.
Do a check of the door filters of the cabinet.
Do a check of the internal filter of the power unit.

24 months (The interval is different in different envi- Clean the heatsink and the cooling tunnel.
ronments.)

6-10 years Replace the main fan.

Replace the internal fans if the drive has them.
Replace the fan power supply.

10 years Replace the battery of the RTC. The battery is optional.

This table is valid for VACON® components. To do maintenance on components that are
made by other manufacturers, obey the manual of the component in question.

7.7.2 REPLACING THE AIR FILTERS OF THE AC DRIVE

Clean or replace the filters of the cabinet regularly.

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 VACON · 114 COMMISSIONING AND ADDITIONAL INSTRUCTIONS

REPLACING THE FILTER ON THE CABINET DOOR

1 To remove the cover of the filter, pull it out and up.

2 Clean or replace the filter.

3 Put the cover of the filter back.

7.7.3 REPLACING THE FANS OF THE AC DRIVE

7.7.3.1 Replacing the fans in MR8

Here are the instructions on how to replace the fans of the drive.

REPLACING THE FAN POWER SUPPLY, MR8

1 Remove the cover of the AC drive.

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2 Disconnect the cables from the fan power supply.

A

a) Disconnect the fan supply cable from connector

X81.
X81
b) Disconnect the fan driver cable from connector
X61
X61.
X8
c) Disconnect the DC supply cable from connector
X8.
Remove the 4 screws that hold the fan power A
supply.
A. The 4 screws

3 Lift off the fan power supply.

4 Replace the fan power supply. Attach it with the
screws.
5 Connect the cables and put the cover of the drive
back.

REPLACING THE MAIN FAN, MR8

1 Remove the cover of the AC drive.
2 Remove the fan power supply. See the previous
instructions.
3 Remove the 4 screws that hold the main fan unit.
Lift off the main fan unit.

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 VACON · 116 COMMISSIONING AND ADDITIONAL INSTRUCTIONS

4 To release the fan from the cover plate, remove the

4 screws.

A. The fan cable

5 Release the grommet on the fan cable from the

cover plate and pull out the cable.
6 Replace the main fan. Attach the screws.
7 Re-assemble the drive and connect the cables.
7.7.3.2 Replacing the fans in MR9 and MR11
Here are the instructions on how to replace the fans of the drive.

REPLACING THE FAN POWER SUPPLY, MR9 AND MR11

1 Remove the cover of the AC drive.
2 Disconnect the cables from the fan power supply.
A

a) Disconnect the fan supply cable from connector

X81.
X81
b) Disconnect the fan driver cable from connector
X61
X61.
X8
c) Disconnect the DC supply cable from connector
X8.
Remove the 4 screws that hold the fan power A
supply.
A. The 4 screws

3 Lift off the fan power supply.

4 Replace the fan power supply. Attach it with the
screws.
5 Connect the cables and put the cover of the drive
back.

REPLACING THE MAIN FAN, MR9 AND MR11

1 Remove the cover of the AC drive.

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COMMISSIONING AND ADDITIONAL INSTRUCTIONS VACON · 117

2 Disconnect the cables from the fan power supply.

3 Remove the 12 screws from the fan cover plate.
Use the handle to lift off the main fan unit.

3 2 1 2 3

4 To release the fan from the cover plate, remove the

4 screws.

A. The fan cable

5 Release the grommet on the fan cable from the

cover plate and pull out the cable.
6 Replace the main fan.

a) When you re-attach the main fan unit, make

sure that the sealing tape under the fan plate is
in good condition.
b) Attach the screws in the tightening order that
is marked in the figure of the main fan unit (1 >
2 > 3).
7 Re-assemble the drive and connect the cables.

REPLACING THE DOOR FANS, MR9B AND MR11

1 Disconnect the cables from the fan.
2 To release the fan from the door plate, remove the
two screws.
3 Replace the fan.

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 VACON · 118 COMMISSIONING AND ADDITIONAL INSTRUCTIONS

4 Install the new fan with two screws.

5 Connect the cables.

7.7.3.3 Replacing the fans in MR10 and MR12
Here are the instructions on how to replace the fans of the drive.

REPLACING THE MAIN FAN ASSEMBLY, MR10 AND MR12

1 Loosen the 8 screws and lift off the service lid.

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2 Disconnect the cables from each fan power supply.

X61 X8 A X61 X8

a) Disconnect the fan driver cable from connector

X61.
b) Disconnect the DC supply cable from connector
X8.
Remove the 5 screws.

A A

A. The 5 screws

3 Pull out the whole fan assembly. The assembly

weighs approximately 11 kg.

4 Replace the main fan assembly. Attach it with the

screws.
5 Connect the cables and attach the service lid.

REPLACING THE FAN POWER SUPPLIES, MR10 AND MR12

You can replace only 1 or both the fan power supplies.
1 Remove the main fan assembly. See the previous
instructions.

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 VACON · 120 COMMISSIONING AND ADDITIONAL INSTRUCTIONS

2
a) Disconnect the fan supply cable from connector A
X81.
b) Disconnect the fan driver cable from connector
X61. X81
c) Disconnect the DC supply cable from connector X61
X8. X8
Remove the 4 screws from each supply.

A. The 4 screws

3 Replace the fan power supplies.

4 Attach the screws, connect the cables, and re-
assemble the drive.
7.7.3.4 Replacing the fan of the additional cabinet section of the sine filter
The sine filter option (+COSI) comes installed in an additional cabinet section that has a fan.

REPLACING THE FAN, SINE FILTER OPTION

1 Remove the touch shield.
2 Disconnect the cables of the fan unit. Remove the 4
screws that hold the fan unit. B

B A

A. The cables of the fan

B. The 4 screws

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3 Lift off the fan unit.

4 To release the fan from the fan unit, remove 8

screws. A

B
A

A. 4 screws
B. 4 screws

5 Replace the fan.

6 Re-assemble the drive and connect the cables.
7 Put the touch shield back.

7.7.4 REPLACING THE POWER UNIT OF THE AC DRIVE

7.7.4.1 Replacing the power unit, MR8

WARNING!

Before you start replacing the power unit, make sure that there is no input voltage
coming into the cabinet. Switch off the voltage at the power source. Replacing the
power unit when there is voltage in the cabinet can cause injury or death.
1 Remove the protective covers of the drive.
2 Disconnect all the power cables from the bottom of
the power unit.

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 VACON · 122 COMMISSIONING AND ADDITIONAL INSTRUCTIONS

3 Remove the 2 screws from the top of the power

unit.

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4 Remove the 6 screws from the bottom of the power

unit.

5 Pull the power unit out carefully until it is possible

to use the front lifting holes.

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 VACON · 124 COMMISSIONING AND ADDITIONAL INSTRUCTIONS

6 Attach the lifting hooks to the front lifting holes and

lift the power unit out of the cabinet.
WARNING!

Make sure that the lifting ropes are tight,

and be careful when you lift the power
unit. If the power unit falls off the cabinet
rails and/or swings uncontrollably, it can
cause injury to personnel and/or damage
to equipment.

7.7.4.2 Replacing the power unit, MR9 and MR11

WARNING!

Before you start replacing the power unit, make sure that there is no input voltage
coming into the cabinet. Switch off the voltage at the power source. Replacing the
power unit when there is voltage in the cabinet can cause injury or death.

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1 Remove the protective covers of the drive. To

remove the touch protection, loosen eight screws.

2 In MR9B, remove the air guide plate by taking six

screws away (three pieces from the left side and
three pieces from the right side) and lifting away
the air guide plate.

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 VACON · 126 COMMISSIONING AND ADDITIONAL INSTRUCTIONS

3 Disconnect all the power cables from the bottom of

the power unit.
4 Remove the 2 screws from the top of the power
unit. Also remove the lifting lugs. You will re-attach
them later.

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5 Remove the 8 screws from the bottom of the power

unit.

6 Pull the power unit out carefully until it is possible

to re-attach the lifting lugs.

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 VACON · 128 COMMISSIONING AND ADDITIONAL INSTRUCTIONS

7 Re-attach the lifting lugs. You can use the extra nut
that is on the screw. Remove the nut and attach it
to the other side of the lifting lug.

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8 Attach the lifting hooks to the lifting lugs and lift

the power unit out of the cabinet.
WARNING!

Make sure that the lifting ropes are tight,

and be careful when you lift the power
unit. If the power unit falls off the cabinet
rails and/or swings uncontrollably, it can
cause injury to personnel and/or damage
to equipment.

7.7.4.3 Replacing the power unit, MR10 and MR12

WARNING!

Before you start replacing the power unit, make sure that there is no input voltage
coming into the cabinet. Switch off the voltage at the power source. Replacing the
power unit when there is voltage in the cabinet can cause injury or death.
1 Remove the protective covers of the drive.

• In MR12, do these steps for each cabinet.

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 VACON · 130 COMMISSIONING AND ADDITIONAL INSTRUCTIONS

2 Remove the 4 screws of the lower cover of the

power unit and remove the cover.

3 Disconnect all the power cables from the bottom of

the power unit.
4 Remove the 2 screws from the top of the power
unit.

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5 Remove the 2 screws from the bottom of the power

unit.

6 Pull the power unit out carefully until the front

lifting holes are available.
7 Attach the lifting hooks to the front lifting holes and
lift the power unit out of the cabinet.
WARNING!

Make sure that the lifting ropes are tight,

and be careful when you lift the power
unit. If the power unit falls off the cabinet
rails and/or swings uncontrollably, it can
cause injury to personnel and/or damage
to equipment.

7.7.5 DOWNLOADING THE SOFTWARE

When it is necessary to get a new version of the software of the drive, obey these
instructions. For more information, speak to the manufacturer.
Before you start to download the software, read these warnings and the warnings in Chapter
2 Safety.

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 VACON · 132 COMMISSIONING AND ADDITIONAL INSTRUCTIONS

WARNING!

Do not touch the internal components or the circuit boards of the drive when the
drive is connected to mains. These components are live. A contact with this voltage
is very dangerous.
WARNING!

Do not make connections to or from the AC drive when it is connected to mains.

There is a dangerous voltage.
WARNING!

To do work on the connections of the drive, disconnect the drive from mains. Wait 5
minutes before you open the cabinet door or the cover of the drive. Then use a
measuring device to make sure that there is no voltage. The connections of the
drive are live 5 minutes after it is disconnected from mains.
WARNING!

Before you do electrical work, make sure that there is no voltage.

DOWNLOADING WITH MAINS, MR8-MR12

When the drive is supplied from mains, you can download a new software with the VACON®
Loader PC tool and a CAB-USB/RS485 cable.
1 To download a new software, connect the PC into
the control panel connector with the CAB-USB/
RS485 cable.

• The downloading time:

• MR8 and MR9A: approximately 6 minutes
• MR9B: approximately 12 minutes
• MR10: approximately 12 minutes
• MR11: approximately 25 minutes
• MR12: approximately 25 minutes
When the drive is not supplied from mains, there are 2 alternatives to download the software.

1. The first is to use the Software Service Kit. The kit enables the power-up of the control
board without the power-up of the drive, and enables you to download the software.
Refer to the Software Service Kit User Manual for more information. In MR10 and MR12,
you must also connect an external 24 VDC into the connector X50 on the measurement
board.
2. The second alternative is to use an external 24 VDC power supply. Refer to the
instructions below.

DOWNLOADING WITHOUT MAINS, MR8-MR12

When the drive is not supplied from mains, use an external 24 VDC power supply to do
power-up to the control unit. In MR8 and MR9, the external 24 VDC does power up to the
control unit, and in MR10 and MR12, it does power up to the control unit and the
measurement board(s). After the power-up you can download the software.

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COMMISSIONING AND ADDITIONAL INSTRUCTIONS VACON · 133

The requirements for the 24 VDC power supply:

• A voltage accuracy +/-10%

• MR8 and MR9A: > 1000 mA
• MR9B: > 2000 mA
• MR10: > 2000 mA
• MR11: > 4000 mA
• MR12: > 4000 mA
1 In MR8 and MR9, connect an external 24 VDC power
supply into the control terminals 13 and 30.
Connect the external GND potential into terminal
13, and the external 24 VDC (+) potential into
terminal 30. See the terminals in Fig. 46 and Fig. 47.
2 In MR10 and MR12, loosen the screws of the
service lid and remove it.

• In MR12, there are two power units. Do the

steps 2 and 3 for the two power units.

3 In MR9B, MR10 and MR12, connect an external 24

X50
VDC into the connector X50 on the measurement
board. The connector pins are X50-22 (+) and
X50-23 (-).

• In MR12, connect the external 24 VDC to the

two X50 connectors.

NOTE!

The size of the power supply wire for the

external 24 VDC must be a minimum of 1
mm2. The length of the wire from the 24
VDC power supply to the X50 connectors
and to the control unit connectors must be
a maximum of 3 m.
4 In all the enclosure sizes, do power-up to the
external 24 VDC power supply.
5 Remove the control panel. Connect the PC to the
control panel connector in the control unit with an
CAB-USB/RS485 cable.
6 Start the VACON® Loader PC tool.
7 Start the downloading of the software.

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 VACON · 134 COMMISSIONING AND ADDITIONAL INSTRUCTIONS

8 After the downloading is complete, disconnect the

PC and attach the control panel into the control
unit.
9 Do power-down to the external 24 VDC power
supply.
10 In MR8 and MR9, remove the external 24 VDC
power supply wires from the terminals. (Unless the
control unit of the drive is normally supplied with
an external 24 VDC supply.)
11 In MR9B, MR10 and MR12, remove the external 24
VDC wires from the X50 connector of the
measurement board. In MR11 and MR12, there are
two X50 connectors.
12 In MR10 and MR12, attach the service lid. In MR12,
there are two service lids.
13 After the downloading procedure is complete, start
the Startup wizard (see the Application Manual).

WARNING!

Before you connect the drive to mains, make sure that the front cover and the cable
cover of the drive are closed. The connections of the AC drive are live when the
drive is connected to mains.

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TECHNICAL DATA, VACON® 100 INDUSTRIAL VACON · 135

8 TECHNICAL DATA, VACON® 100 INDUSTRIAL

8.1 AC DRIVE POWER RATINGS

8.1.1 MAINS VOLTAGE 380-500 V

Table 29: The power ratings of VACON® 100 INDUSTRIAL in mains voltage 380-500V, 50-60 Hz,
3~
Enclos Drive Loadability Motor shaft power
ure type
size Low High Max 400 V mains 480 V mains
curre
Contin Input 10% Contin Input 50% nt Is 10% 50% 10% 50%
uous curre over- uous curre over- 2s over- over- over- over-
curre nt ILin load curre nt IHin load load load load load
nt [A] curre nt [A] curre 40°C 40°C 40°C 40°C
ILout nt [A] IHout nt [A] [kW] [kW] [hp] [hp]
[A] [A]

MR8 0140 140.0 139.4 154.0 105.0 109.0 157.5 210.0 75.0 55.0 100.0 75.0

0170 170.0 166.5 187.0 140.0 139.4 210.0 280.0 90.0 75.0 125.0 100.0

0205 205.0 199.6 225.5 170.0 166.5 255.0 340.0 110.0 90.0 150.0 125.0

MR9A 0261 261.0 258.0 287.1 205.0 204.0 307.5 410.0 132.0 110.0 200.0 150.0

0310 310.0 303.0 341.0 251.0 246.0 376.5 502.0 160.0 132.0 250.0 200.0

MR9B 0386 385.0 385.0 423.5 310.0 311.0 465.0 620.0 200.0 160.0 300.0 250.0

MR10 0385 385.0 385.0 423.5 310.0 311.0 465.0 620.0 200.0 160.0 300.0 250.0

0460 460.0 460.0 506.0 385.0 391.0 577.5 770.0 250.0 200.0 350.0 300.0

0520 520.0 520.0 572.0 460.0 459.0 690.0 920.0 250.0 250.0 450.0 350.0

0590* 590.0 590.0 649.0 520.0 515.0 780.0 1040.0 315.0 250.0 500.0 450.0

MR111 0651 650.0 648.0 715.0 590.0 587.0 885.0 1180.0 355.0 315.0 500.0 500.0

0731 730.0 724.0 803.0 650.0 642.0 975.0 1300.0 400.0 355.0 600.0 500.0

MR12 0650 650.0 648.0 715.0 590.0 587.0 885.0 1180.0 355.0 315.0 500.0 500.0

0730 730.0 724.0 803.0 650.0 642.0 975.0 1300.0 400.0 355.0 600.0 500.0

0820 820.0 822.0 902.0 730.0 731.0 1095.0 1460.0 450.0 400.0 700.0 600.0

0920 920.0 916.0 1012.0 820.0 815.0 1230.0 1640.0 500.0 450.0 800.0 700.0

1040* 1040.0 1030.0 1144.0 920.0 908.0 1380.0 1840.0 560.0 500.0 900.0 800.0

1180* 1180.0 1164.0 1298.0 920.0 908.0 1380.0 1840.0 630.0 500.0 1000.0 800.0

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 VACON · 136 TECHNICAL DATA, VACON® 100 INDUSTRIAL

* = These currents are not available when you have both the back channel cooling and du/dt
filter (+CHCB and +PODU).

8.1.2 MAINS VOLTAGE 525-690 V

Table 30: The power ratings of VACON® 100 INDUSTRIAL in mains voltage 525-690 V, 50-60 Hz,
3~
Enclos Drive Loadability Motor shaft power
ure type
size Low High Max 600 V mains 690 V mains
curre
Contin Input 10% Contin Input 50% nt Is 10% 50% 10% 50%
uous curre over- uous curre over- 2s over- over- over- over-
curre nt ILin load curre nt IHin load load load load load
nt [A] curre nt [A] curre 40◦C 40◦C 40◦C 40◦C
ILout nt [A] IHout nt [A] [hp] [hp] [kW] [kW]
[A] [A]

MR8 0080 80.0 90.0 88.0 62.0 72.0 93.0 124.0 75.0 60.0 75.0 55.0

0100 100.0 106.0 110.0 80.0 89.0 120.0 160.0 100.0 75.0 90.0 75.0

0125 125.0 127.0 137.5 100.0 104.0 150.0 200.0 125.0 100.0 110.0 90.0

MR9A 0144 144.0 156.0 158.4 125.0 140.0 187.5 250.0 150.0 125.0 132.0 110.0

0170 170.0 179.0 187.0 144.0 155.0 216.0 288.0 - - 160.0 132.0

0208 208.0 212.0 228.8 170.0 177.0 255.0 340.0 200.0 150.0 200.0 160.0

MR9B 0262 261.0 272.0 287.1 208.0 223.0 312.0 416.0 250.0 200.0 250.0 200.0

MR10 0261 261.0 272.0 287.1 208.0 223.0 312.0 416.0 250.0 200.0 250.0 200.0

0325 325.0 330.0 357.5 261.0 269.0 391.5 522.0 300.0 250.0 315.0 250.0

0385 385.0 386.0 423.5 325.0 327.0 487.5 650.0 400.0 300.0 355.0 315.0

0416* 416.0 415.0 457.6 385.0 382.0 577.5 770.0 450.0 300.0 400.0 355.0

MR11 0461 460.0 477.0 506.0 416.0 433.0 624.0 832.0 450.0 400.0 450.0 400.0

0521 520.0 535.0 572.0 460.0 472.0 690.0 920.0 500.0 450.0 500.0 450.0

MR12 0460 460.0 477.0 506.0 416.0 433.0 624.0 832.0 450.0 400.0 450.0 400.0

0520 520.0 532.0 572.0 460.0 472.0 690.0 920.0 500.0 450.0 500.0 450.0

0590 590.0 597.0 649.0 520.0 527.0 780.0 1040.0 600.0 500.0 560.0 500.0

0650 650.0 653.0 715.0 590.0 591.0 885.0 1180.0 650.0 600.0 630.0 560.0

0750* 750.0 747.0 825.0 650.0 646.0 975.0 1300.0 700.0 650.0 710.0 630.0

0820* 820.0 813.0 902.0 650.0 739.0 975.0 1300.0 800.0 650.0 800.0 630.0

* = These currents are not available when you have both the back channel cooling and du/dt
filter (+CHCB and +PODU).

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TECHNICAL DATA, VACON® 100 INDUSTRIAL VACON · 137

8.1.3 BRAKE RESISTOR RATINGS

Make sure that the resistance is higher than the set minimum resistance. The power
handling capacity must be sufficient for the application.

Table 31: The recommended brake resistor types and the calculated resistance of the drive,
380-500 V
Enclosure size Duty cycle Type of brake resistor Resistance [Ω]

Light duty BRR 0105 LD 5 6.5

MR8
Heavy duty BRR 0105 HD 5 6.5

Light duty BRR 0300 LD 5 3.3

MR9A
Heavy duty BRR 0300 HD 5 3.3

Light duty BRR 0520 LD 5 1.4

MR9B
Heavy duty BRR 0520 HD 5 1.4

Light duty BRR 0520 LD 5 1.4

MR10
Heavy duty BRR 0520 HD 5 1.4

Light duty BRR 0520 LD 5 2 x 1.4

MR11
Heavy duty BRR 0520 HD 5 2 x 1.4

Light duty BRR 0520 LD 5 2 x 1.4

MR12
Heavy duty BRR 0520 HD 5 2 x 1.4

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 VACON · 138 TECHNICAL DATA, VACON® 100 INDUSTRIAL

Table 32: The recommended brake resistor types and the calculated resistance of the drive,
525-690 V
Enclosure size Drive type Duty cycle Type of brake Resistance [Ω]
resistor

MR8 0080 Light duty BRR 0052 LD 6 18

Heavy duty BRR 0052 HD 6 18

0100-0125 Light duty BRR 0100 LD 6 9

Heavy duty BRR 0100 HD 6 9

MR9A 0144 Light duty BRR 0100 LD 6 9

Heavy duty BRR 0100 HD 6 9

0170-0208 Light duty BRR 0208 LD 6 7

Heavy duty BRR 0208 HD 6 7

MR9B 0262 Light duty BRR 0416 LD 6 2.5

Heavy duty BRR 0416 HD 6 2.5

MR10 0261-0416 Light duty BRR 0416 LD 6 2.5

Heavy duty BRR 0416 HD 6 2.5

MR11 0460-0520 Light duty BRR 0416 LD 6 2 x 2.5

Heavy duty BRR 0416 HD 6 2 x 2.5

MR12 0460-0820 Light duty BRR 0416 LD 6 2 x 2.5

Heavy duty BRR 0416 HD 6 2 x 2.5

The enclosure size MR12 includes 2 power units, each of which has a brake chopper. The
brake choppers must have their own brake resistors. See Fig. 42 The inside layout of MR12,
without protective covers.

• The light duty cycle is for brake resistor cyclic use (1 LD pulse in a 120-second period).
The light duty resistor is rated for a 5-second ramp from full power to 0.
• The heavy duty cycle is for brake resistor cyclic use (1 HD pulse in a 120-second period).
The heavy duty resistor is rated for a 3-second full power braking with a 7-second ramp
to 0.

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TECHNICAL DATA, VACON® 100 INDUSTRIAL VACON · 139

P [%] A B
120
100
80
60
40
20
0
0 1 2 3 4 5 6 7 8 9 10
t [s]
Fig. 59: The LD and HD pulses
A. Light duty B. Heavy duty

100
P [%]
0
t [s]
0 3 5 10 120
240
123 125 130
Fig. 60: The duty cycles of the LD and HD pulses

Table 33: The minimum resistance and the brake power, mains voltage
380-500 V
Enclosure size The minimum brake Brake power* @845 VDC
resistance [Ω] [kW]

MR8 6.5 109.9

MR9A 3.3 216.4

MR9B 1.4 250

MR10 1.4 400

MR11 2 x 1.4 ** 500

MR12 2 x 1.4 ** 800

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 VACON · 140 TECHNICAL DATA, VACON® 100 INDUSTRIAL

Table 34: The minimum resistance and the brake power, mains voltage
525-690 V
Enclosure size The minimum brake Brake power* @1166 VDC
resistance [Ω] [kW]

MR8 9 110

MR9A 7 193

MR9B 2.5 250

MR10 2.5 400

MR11 2 x 2.5 ** 500

MR12 2 x 2.5 ** 800

* = When you use recommended resistor types.

** = The MR11 and MR12 must have 2 brake resistors.

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TECHNICAL DATA, VACON® 100 INDUSTRIAL VACON · 141

8.2 VACON® 100 INDUSTRIAL - TECHNICAL DATA

Table 35: The technical data of the VACON® 100 INDUSTRIAL AC drive

Technical item or function Technical data

Input voltage Uin 380-500 V, 525-690 V, -10%...+10%

Input frequency 50-60 Hz, -5...+10%

Connection to mains Once per minute or less frequently

Mains connection Starting delay 8 s (MR8 to MR12)

Mains
• Mains types: TN, TT, and IT
• Short circuit current: the maximum short circuit
current must be < Icc 65 kA.

Output voltage 0-Uin

Continuous output current

IL: Ambient temperature maximum +40°C overload 1.1
x IL (1 min/10 min)
IH: Ambient temperature maximum +40°C overload
Motor connection 1.5 x IH (1 min/10 min)
IH in 690 V drives: Ambient temperature max. +40°C
overload 1.5 x IH (1 min/10 min)

Output frequency 0-320 Hz (standard)

Frequency resolution 0.01 Hz

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 VACON · 142 TECHNICAL DATA, VACON® 100 INDUSTRIAL

Table 35: The technical data of the VACON® 100 INDUSTRIAL AC drive

Technical item or function Technical data

Switching frequency (see

parameter P3.1.2.3) 380-500 V
• MR8-MR12:
• 1.5-6 kHz
• Default: MR8: 3 kHz, MR9: 2 kHz, MR10: 2
kHz, MR11: 2 kHz, MR12: 2 kHz

525-690 V
• MR8-MR12:
• 1.5-6 kHz
• Default: 2 kHz
• For a product that is configured for a C4
installation on IT network the maximum
switching frequency is limited to default
Control characteristics 2kHz.

Automatic switching frequency derating in case of

overload.

Frequency reference:
Resolution 0.1% (10-bit), accuracy ±1%
Resolution 0.01 Hz
Analogue input
Panel reference

Field weakening point 8-320 Hz

Acceleration time 0.1-3000 s

Deceleration time 0.1-3000 s

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TECHNICAL DATA, VACON® 100 INDUSTRIAL VACON · 143

Table 35: The technical data of the VACON® 100 INDUSTRIAL AC drive

Technical item or function Technical data

Ambient operating tem-

perature IL current: -10°C (no frost)...+40 °C
IH current: -10°C (no frost)...+40 °C
Maximum operating temperature: +50°C with derating
(1.5%/1°C)

Drives with safety-related options have a maximum

ambient temperature of 40 °C.

Storage temperature -40°C...+70°C

Relative humidity 0-95% RH, non-condensing, non-corrosive

Air quality
Tested according to IEC 60068-2-60 Test Ke: Flowing
mixed gas corrosion test, Method 1 (H2S [hydrogen
sulfide] and SO2 [sulfur dioxide])
Designed according to
• Chemical vapours: IEC 60721-3-3, unit in opera-
tion, class 3C2
• Mechanical particles: IEC 60721-3-3, unit in oper-
Ambient conditions ation, class 3S2

Altitude
100% load capacity (no derating) up to 1000 m
1% derating for each 100m above 1000 m
Maximum altitudes:
• 380-500 V: 4000 m (TN and IT systems)
• 380-500 V: 2000 m (corner-grounded network)
• 525-690 V: 2000 m (TN and IT systems, no corner
grounding)
Voltage for relay outputs:
• Up to 3000 m : Allowed up to 240 V
• 3000-4000 m: Allowed up to 120 V
Corner-grounding:
• up to 2000 m only (Requires a change in the EMC
level from C3 to C4, see 7.5 Installation in a cor-
ner-grounded network.)

Pollution degree
IP21: PD2
IP54: PD3

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 VACON · 144 TECHNICAL DATA, VACON® 100 INDUSTRIAL

Table 35: The technical data of the VACON® 100 INDUSTRIAL AC drive

Technical item or function Technical data

Vibration:
5-150 Hz
Displacement amplitude 0.5 mm (peak) at 5-22 Hz
EN61800-5-1
Maximum acceleration amplitude 1 G at 22-150 Hz
EN60068-2-6

Shock:
Ambient conditions UPS Drop Test (for applicable UPS weights)
Storage and shipping: maximum 15 G, 11 ms (in pack-
EN60068-2-27
age)

Enclosure class
IP21: standard
IP54: option

Immunity Fulfils EN61800-3, 1st and 2nd environment

Emissions
• 380-500 V: EN 61800-3 (2004), category C3, if the
EMC (at default settings) drive is correctly installed.
• 525-690 V: EN 61800-3 (2004), category C3, if the
drive is correctly installed.
• All: The drive can be changed to C4 for IT type
mains. See chapter 7.6 Installation in an IT system.

Average noise level (min- The sound pressure depends on the cooling fan speed,
max) sound pressure level which is controlled in accordance with the drive tem-
in dB(A) perature.
Noise level
MR8: 58-73
MR9: 54-75
MR10/MR12: 58-75

EN 61800-5-1, CE (See the nameplate of the drive for

Safety
more approvals.)

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TECHNICAL DATA, VACON® 100 INDUSTRIAL VACON · 145

Table 35: The technical data of the VACON® 100 INDUSTRIAL AC drive

Technical item or function Technical data

Overvoltage trip limit

Mains voltage 500 V: 911 VDC
Mains voltage 690 V: 1258 VDC

Undervoltage trip limit Depends on mains voltage (0.8775 x mains voltage):

Mains voltage 400 V: trip limit 351 VDC

Mains voltage 500 V: trip limit 438 VDC
Mains voltage 525 V: trip limit 461 VDC
Mains voltage 690 V: trip limit 606 VDC

Earth fault protection Yes

Mains supervision Yes

Protections Motor phase supervision Yes

Overcurrent protection Yes

Unit overtemperature Yes

protection

Motor overload protection Yes. * The motor overload protection activates at 110%
of the full load current.

Motor stall protection Yes

Motor underload protec- Yes

tion

Short-circuit protection of Yes

+24 V and +10 V reference
voltages

* = For the motor thermal memory and the memory retention function to obey the UL
61800-5-1 requirements, you must use the system software version FW0072V007 or a newer
version. If you use an older system software version, you must install a motor
overtemperature protection to obey the UL regulations.

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 VACON · 146 TECHNICAL DATA, VACON® 100 FLOW

9 TECHNICAL DATA, VACON® 100 FLOW

9.1 AC DRIVE POWER RATINGS

9.1.1 MAINS VOLTAGE 380-500 V

Table 36: The power ratings of VACON® 100 FLOW in mains voltage 380-500 V, 50-60 Hz, 3~

Enclosure Drive type Loadability Motor shaft power

size
Continuous Input 10% Max 400 V 480 V
current current ILin overload current IS mains mains
ILout [A] [A] current [A] 2s
10% 10%
overload overload
40°C [kW] 40°C [hp]

MR8 0140 140.0 139.4 154.0 210.0 75.0 100.0

0170 170.0 166.5 187.0 280.0 90.0 125.0

0205 205.0 199.6 225.5 340.0 110.0 150.0

MR9A 0261 261.0 258.0 287.1 410.0 132.0 200.0

0310 310.0 303.0 341.0 502.0 160.0 250.0

MR9B 0386 385.0 386.0 423.5 620.0 200.0 300.0

MR10 0385 385.0 385.0 423.5 620.0 200.0 300.0

0460 460.0 460.0 506.0 770.0 250.0 350.0

0520 520.0 520.0 572.0 920.0 250.0 450.0

0590* 590.0 590.0 649.0 1040.0 315.0 500.0

MR11 0651 650.0 648.0 715.0 1180.0 355.0 500.0

0731 730.0 724.0 803.0 1300.0 400.0 600.0

MR12 0650 650.0 648.0 715.0 1180.0 355.0 500.0

0730 730.0 724.0 803.0 1300.0 400.0 600.0

0820 820.0 822.0 902.0 1460.0 450.0 700.0

0920 920.0 916.0 1012.0 1640.0 500.0 800.0

1040* 1040.0 1030.0 1144.0 1840.0 560.0 900.0

1180* 1180.0 1164.0 1298.0 1840.0 630.0 1000.0

* = These currents are not available when you have both the back channel cooling and du/dt
filter (+CHCB and +PODU).

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TECHNICAL DATA, VACON® 100 FLOW VACON · 147

9.1.2 MAINS VOLTAGE 525-690 V

Table 37: The power ratings of VACON® 100 FLOW in mains voltage 525-690 V, 50-60 Hz, 3~

Enclosure Drive type Loadability Motor shaft power

size
Continuous Input 10% Max 600 V 690 V
current current ILin overload current IS mains mains
ILout [A] [A] current [A] 2s
10% 10%
overload overload
40°C [hp] 40°C [kW]

MR8 0080 80.0 90.0 88.0 124.0 75.0 75.0

0100 100.0 106.0 110.0 160.0 100.0 90.0

0125 125.0 127.0 137.5 200.0 125.0 110.0

MR9A 0144 144.0 156.0 158.4 250.0 150.0 132.0

0170 170.0 179.0 187.0 288.0 - 160.0

0208 208.0 212.0 228.8 340.0 200.0 200.0

MR9B 0262 261.0 272.0 287.1 416.0 250.0 250.0

MR10 0261 261.0 272.0 287.1 416.0 250.0 250.0

0325 325.0 330.0 357.5 522.0 300.0 315.0

0385 385.0 386.0 423.5 650.0 400.0 355.0

0416* 416.0 415.0 457.6 770.0 450.0 400.0

MR11 0461 460.0 477.0 506.0 832.0 450.0 450.0

0521 520.0 532.0 572.0 920.0 500.0 500.0

MR12 0460 460.0 477.0 506.0 832.0 450.0 450.0

0520 520.0 532.0 572.0 920.0 500.0 500.0

0590 590.0 597.0 649.0 1040.0 600.0 560.0

0650 650.0 653.0 715.0 1180.0 650.0 630.0

0750* 750.0 747.0 825.0 1300.0 700.0 710.0

0820* 820.0 813.0 902.0 1300.0 800.0 800.0

* = These currents are not available when you have both the back channel cooling and du/dt
filter (+CHCB and +PODU).

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 VACON · 148 TECHNICAL DATA, VACON® 100 FLOW

9.2 VACON® 100 FLOW - TECHNICAL DATA

Table 38: The technical data of the VACON® 100 FLOW AC drive

Technical item or function Technical data

Input voltage Uin 380-500 V, 525-690 V, -10%...+10%

Input frequency 50-60 Hz, -5...+10%

Connection to mains Once per minute or less frequently

Mains connection Starting delay 8 s (MR8 to MR12)

Mains
• Mains types: TN, TT, and IT
• Short circuit current: the maximum short circuit
current must be < Icc 65 kA.

Output voltage 0-Uin

Continuous output current

IL: Ambient temperature maximum +40°C overload 1.1
Motor connection x IL (1 min/10 min)

Output frequency 0-320 Hz (standard)

Frequency resolution 0.01 Hz

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TECHNICAL DATA, VACON® 100 FLOW VACON · 149

Table 38: The technical data of the VACON® 100 FLOW AC drive

Technical item or function Technical data

Switching frequency (see

parameter P3.1.2.3) 380-500 V
• MR8-MR12:
• 1.5-6 kHz
• Default: MR8: 3 kHz, MR9: 2 kHz, MR10: 2
kHz, MR11: 2 kHz, MR12: 2 kHz

525-690 V
• MR8-MR12:
• 1.5-6 kHz
• Default: 2 kHz
• For a product that is configured for a C4
installation on IT network the maximum
switching frequency is limited to default
Control qualities 2kHz.

Automatic switching frequency derating in case of

overload.

Frequency reference:
Resolution 0.1% (10-bit), accuracy ±1%
Resolution 0.01 Hz
Analogue input
Panel reference

Field weakening point 8-320 Hz

Acceleration time 0.1-3000 s

Deceleration time 0.1-3000 s

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 VACON · 150 TECHNICAL DATA, VACON® 100 FLOW

Table 38: The technical data of the VACON® 100 FLOW AC drive

Technical item or function Technical data

Ambient operating tem-

perature IL current: -10°C (no frost)...+40°C
Maximum operating temperature: +50°C with derating
(1.5%/1°C)

Drives with safety-related options have a maximum

ambient temperature of 40 °C.

Storage temperature -40°C...+70°C

Relative humidity 0-95% RH, non-condensing, non-corrosive

Air quality
Tested according to IEC 60068-2-60 Test Ke: Flowing
mixed gas corrosion test, Method 1 (H2S [hydrogen
sulfide] and SO2 [sulfur dioxide])
Designed according to
• Chemical vapours: IEC 60721-3-3, unit in opera-
tion, class 3C2
• Mechanical particles: IEC 60721-3-3, unit in oper-
ation, class 3S2
Ambient conditions

Altitude
100% load capacity (no derating) up to 1000 m
1-% derating for each 100m above 1000 m
Maximum altitudes:
• 380-500 V: 4000 m (TN and IT systems)
• 380-500 V: 2000 m (corner-grounded network)
• 525-690 V: 2000 m (TN and IT systems, no corner
grounding)
Voltage for relay outputs:
• Up to 3000 m : Allowed up to 240 V
• 3000-4000 m: Allowed up to 120 V
Corner-grounding:
• up to 2000 m only (Requires a change in the EMC
level from C3 to C4, see 7.5 Installation in a cor-
ner-grounded network.)

Pollution degree
IP21: PD2
IP54: PD3

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TECHNICAL DATA, VACON® 100 FLOW VACON · 151

Table 38: The technical data of the VACON® 100 FLOW AC drive

Technical item or function Technical data

Vibration:
5-150 Hz
Displacement amplitude 0.5 mm (peak) at 5-22 Hz
EN61800-5-1
Maximum acceleration amplitude 1 G at 22-150 Hz
EN60068-2-6

Shock:
Ambient conditions UPS Drop Test (for applicable UPS weights)
Storage and shipping: maximum 15 G, 11 ms (in pack-
EN60068-2-27
age)

Enclosure class
IP21: standard
IP54: option

Immunity Fulfils EN61800-3, 1st and 2nd environment

Emissions
• 380-500 V: EN 61800-3 (2004), category C3, if the
EMC (at default settings) drive is correctly installed.
• 525-690 V: EN 61800-3 (2004), category C3, if the
drive is correctly installed.
• All: The drive can be changed to C4 for IT type
mains. See chapter 7.6 Installation in an IT system.

Average noise level (min- The sound pressure depends on the cooling fan speed,
max) sound pressure level which is controlled in accordance with the drive tem-
in dB(A) perature.
Noise level
MR8: 58-73
MR9/MR11: 54-75
MR10/MR12: 58-75

EN 61800-5-1, CE (See the nameplate of the drive for

Safety
more approvals.)

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 VACON · 152 TECHNICAL DATA, VACON® 100 FLOW

Table 38: The technical data of the VACON® 100 FLOW AC drive

Technical item or function Technical data

Overvoltage trip limit

Mains voltage 500 V: 911 VDC
Mains voltage 690 V: 1258 VDC

Undervoltage trip limit Depends on mains voltage (0.8775 x mains voltage):

Mains voltage 400 V: trip limit 351 VDC

Mains voltage 500 V: trip limit 438 VDC
Mains voltage 525 V: trip limit 461 VDC
Mains voltage 690 V: trip limit 606 VDC

Earth fault protection Yes

Mains supervision Yes

Protections Motor phase supervision Yes

Overcurrent protection Yes

Unit overtemperature Yes

protection

Motor overload protection Yes. * The motor overload protection activates at 110%
of the full load current.

Motor stall protection Yes

Motor underload protec- Yes

tion

Short-circuit protection of Yes

+24 V and +10 V reference
voltages

* = For the motor thermal memory and the memory retention function to obey the UL
61800-5-1 requirements, you must use the system software version FW0159V003 or a newer
version. If you use an older system software version, you must install a motor
overtemperature protection to obey the UL regulations.

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TECHNICAL DATA ON CONTROL CONNECTIONS VACON · 153

10 TECHNICAL DATA ON CONTROL CONNECTIONS

10.1 TECHNICAL DATA ON CONTROL CONNECTIONS

Table 39: The standard I/O board

Standard I/O board

Terminal Signal Technical information

1 Reference output +10 V, 0%...+3%, maximum current: 10 mA

Analogue input channel 1

0...+10 V (Ri = 200 kΩ)
Analogue input, voltage or cur- 4-20 mA (Ri =250 Ω)
2
rent Resolution 0.1 %, accuracy ±1 %
Selection V/mA with DIP switches (see chapter Selection of
terminal functions with DIP switches in the Installation Man-
ual).

Analogue input common (cur-

3 Differential input if not connected to ground
rent)
Allows ±20 V common mode voltage to GND

Analogue input channel 2

Default: 4-20 mA (Ri =250 Ω)
Analogue input, voltage or cur- 0-10 V (Ri=200 kΩ)
4
rent Resolution 0.1 %, accuracy ±1 %
Selection V/mA with DIP switches (see chapter Selection of
terminal functions with DIP switches in the Installation Man-
ual)

Analogue input common (cur-

5 Differential input if not connected to ground
rent)
Allows ±20 V common mode voltage to GND

+24 V, ±10%, max volt. ripple < 100 mVrms

6 24 V aux. voltage
max. 250 mA
Short-circuit protected

Ground for reference and controls (connected internally to

7 I/O ground
frame ground through 1 MΩ)

8 Digital input 1
Positive or negative logic
9 Digital input 2 Ri = min. 5 kΩ
0-5 V = 0
10 Digital input 3 15-30 V = 1

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 VACON · 154 TECHNICAL DATA ON CONTROL CONNECTIONS

Table 39: The standard I/O board

Standard I/O board

Terminal Signal Technical information

Digital inputs can be disconnected from ground, see chapter

11 Common A for DIN1-DIN6 Isolation of digital inputs from ground in the Installation Man-
ual.

+24 V, ±10%, max volt. ripple < 100mVrms

12 24 V aux. voltage
max. 250 mA
Short-circuit protected

Ground for reference and controls (connected internally to

13 I/O ground
frame ground through 1 MΩ)

14 Digital input 4
Positive or negative logic
15 Digital input 5 Ri = min. 5 kΩ
0-5 V = 0
16 Digital input 6 15-30 V = 1

Digital inputs can be isolated from ground, see chapter Isola-

17 Common A for DIN1-DIN6
tion of digital inputs from ground in the Installation Manual.

18 Analogue signal (+output)

Analogue output channel 1, selection 0 -20 mA, load <500 Ω
Default: 0-20 mA
0-10 V
Resolution 0.1 %, accuracy ±2 %
19 Analogue output common Selection V/mA with DIP switches (see chapter Selection of
terminal functions with DIP switches in the Installation Man-
ual)
Short-circuit protected

30 24V auxiliary input voltage Can be used as external power backup for the control unit

A RS485
Differential receiver/transmitter
Set bus termination with DIP switches (see chapter Selection
B RS485 of terminal functions with DIP switches in the Installation
Manual). Termination resistance = 220 Ω

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TECHNICAL DATA ON CONTROL CONNECTIONS VACON · 155

Table 40: The standard relay board (+SBF3)

Terminal Signal Technical information

21
Change-over contact (SPDT) relay. 5.5 mm isolation between
22 channels.
Switching capacity
Relay output 1 * • 24 VDC/8 A
• 250 VAC/8 A
23 • 125 VDC/0.4 A
Minimum switching load
• 5 V/10 mA

24
Change-over contact (SPDT) relay. 5.5 mm isolation between
25 channels.
Switching capacity
Relay output 2 * • 24 VDC/8 A
• 250 VAC/8 A
26 • 125 VDC/0.4 A
Minimum switching load
• 5 V/10 mA

32
Normally-open (NO or SPST) contact relay. 5.5 mm isolation
between channels.
Switching capacity
Relay output 3 * • 24 VDC/8 A
33 • 250 VAC/8 A
• 125 VDC/0.4 A
Minimum switching load
• 5 V/10 mA

* = If you use 230 VAC as control voltage from the output relays, the control circuitry must be
powered with a separate isolation transformer to limit the short circuit current and the
overvoltage spikes. This is to prevent welding on the relay contacts. Refer to standard EN
60204-1, section 7.2.9.

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 VACON · 156 TECHNICAL DATA ON CONTROL CONNECTIONS

Table 41: The optional relay board (+SBF4)

Terminal Signal Technical information

21
Change-over contact (SPDT) relay. 5.5 mm isolation between
22 channels.
Switching capacity
Relay output 1 * • 24 VDC/8 A
• 250 VAC/8 A
23 • 125 VDC/0.4 A
Minimum switching load
• 5 V/10 mA

24
Change-over contact (SPDT) relay. 5.5 mm isolation between
25 channels.
Switching capacity
Relay output 2 * • 24 VDC/8 A
• 250 VAC/8 A
26 • 125 VDC/0.4 A
Minimum switching load
• 5 V/10 mA

28
Thermistor input
TI1+
Rtrip = 4.7 kΩ (PTC)
29 TI1-
Measuring voltage 3.5V

* = If you use 230 VAC as control voltage from the output relays, the control circuitry must be
powered with a separate isolation transformer to limit the short circuit current and the
overvoltage spikes. This is to prevent welding on the relay contacts. Refer to standard EN
60204-1, section 7.2.9.

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 www.danfoss.com

Document ID:

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Member of the Danfoss Group DPD01666E

Runsorintie 7 Rev. E
65380 Vaasa
Finland Sales code: DOC-INS100ED+DLUK