1.
3 Mounting requirements
KM_ This instrument is intended for permanent installation, for
indoor use only, in an electrical panel which encloses the
rear housing, exposed terminals and wiring on the back.
Select a mounting location having the following characteristics:
1. It should be easily accessible;
CONTROLLER AND 2. There is minimum vibrations and no impact;
MINI-PROGRAMMER 3. There are no corrosive gases;
4. There are no water or other fluids (i.e. condensation);
5. The ambient temperature is in accordance with the
operative temperature (0... 50°C);
6. The relative humidity is in accordance with the instrument
specifications (20... 85%);
The instrument can be mounted on panel with a maximum
thickness of 15 mm.
When the maximum front protection (IP65) is desired, the
optional gasket must be monted.
Engineering Manual
Code : ISTR-MKM1-3ENG05 - Vr. 5.0 (ENG) 2. Connection diagram
Ascon Tecnologic S.r.l.
Viale Indipendenza 56, 27029 Vigevano (PV) - ITALY 8
NO + + 16 DI1
Tel.: +39 0381 69871/FAX: +39 0381 698730 Out1
C
www.ascontecnologic.com DI2 7 - - 15
e-mail:
[email protected] 6 D- + NO
14
RS485 - Out2
1. Outline dimensions (mm) 5 D+ C 13
+
12 VDC/20 mA max. Out4 +- NO
1.1 Dimensions + 4 12 Out3
C
Instrument with non removable terminals Removable 3 - 11
terminals
48 11 48 14 8 2 10 Power
supply
1 9
14.5
+ + +
0/12... 60 mV, 0/1... 5V, 0/2... 10V
Passive TX, 2 wires, 4... 20 mA
4... 20 mA (active)
Pt1000
Pt100
18
TC
PV
48
AT
Relay Out 1: 4 (4) A/250 VAC
Relay Out 2, 3: 2 (1) A/250 VAC (*)
40
SSR Out 1, 2 , 3: 10 VDC/15 mA
Out1: 0/4... 20 mA, 0/2... 10V (KM3 only)
SSR Out4: 12 VDC/20 mA
* KM3 servodrive models: both Out2 and Out3
are to be selected as “M” in Configuration code;
1.2 PaneL cutout Out2: open, Out3: close
65 mm min.
2.1 General notes about wiring
1. Do not run input wires together with power cables.
2. External components (like zener barriers, etc.) connected
between sensor and input terminals may cause errors in
measurement due to excessive and/or not balanced line
resistance or possible leakage currents.
3. When a shielded cable is used, it should be connected at
65 mm min.
one point only.
4. Pay attention to the line resistance; a high line resistance
may cause measurement errors.
45+0.6 mm
45+0.6 mm
Ascon Tecnologic - KM Line - ENGINEERING MANUAL -Vr. 5.0 PAG. 1
2.2 Inputs 2.2.6 mA Input
2.2.1 Termocouple Input 0/4... 20 mA input wiring for passive transmitter
using the auxiliary pws
2 _
+ 4
1 + 4...20 mA
Passive
transmitter
External resistance: 100Ω max., maximum error 25 mV. _ 1
Cold junction: automatic compensation between 0... 50°C.
Cold junction accuracy: 0.05°C/°C after a warm-up of Input impedance: < 53Ω.
20 minutes. Internal auxiliary PWS: 12 VDC (±10%), 20 mA max..
Input impedance: > 1 MΩ.
0/4... 20 mA input wiring for passive transmitter
Calibration: According to EN 60584-1. using an external pws
Note: For TC wiring use proper compensating cable
+ External
preferable shielded. 0/4...20 mA + PWS
_ 2 _
Passive
2.2.2 Infrared Sensor Input transmitter _ 1 +
2 _
Exergen 0/4... 20 mA input wiring for active transmitter
1 +
0/4...20 mA _ 2 _
External resistance: not relevant.
Active
transmitter + 1 +
Cold junction: automatic compensation between 0... 50°C.
Cold junction accuracy: 0.05°C/°C.
Input impedance: > 1 MΩ.
2.2.7 Logic Inputs
Safety notes:
2.2.3 RTD Pt 100 Input
––Do not run logic input wiring together with power cables;
3 ––The instrument needs 150 ms to recognize a contact
RTD status variation;
2 ––Logic inputs are NOT isolated by the measuring input.
A double or reinforced isolation between logic inputs and
1 power line must be assured by the external elements.
Logic input driven by dry contact
Input circuit: Current injection (150 µA).
Line resistance: Automatic compensation up to 20Ω/wire
with maximum error ±0.1% of the input span. 16
Calibration: According to EN 60751/A2.
15 Digital
Note: The resistance of the 3 wires must be the same. Digital 4 Input 1
2.2.4 RTD Pt 1000, NTC and PTC Input Input 2
Maximum contact resistance: 100Ω.
3 Contact rating: DI1 = 10 V, 6 mA;
Pt1000 DI2 = 12 V, 30 mA.
2 Logic inputs driven by 24 VDC
Line resistance: Not compensated. - 16 -
Pt 1000 input circuit: Current injection (15 µA). Digital
Pt 1000 calibration: According to EN 60751/A2. + 15 + Input 1
Digital 4
2.2.5 V and mV Input
Input 2
mV
_ 2 _ Logic status 1: 6... 24 VDC;
Logic status 0: 0... 3 VDC.
V + 1 +
Input impedance: > 1 MΩ for mV Input
500 kΩ for Volt Input.
Ascon Tecnologic - KM Line - ENGINEERING MANUAL -Vr. 5.0 PAG. 2
2.3 Outputs SSR Output
Safety notes: +
SSR 14
––To avoid electrical shocks, connect power line at last.
––For supply connections use No. 16 AWG or larger wires 13
-
rated for at last 75°C.
––Use copper conductors only. Logic level 0: Vout < 0.5 VDC;
––SSR outputs are not isolated. A reinforced isolation must Logic level 1: 12 V ±20%, 15 mA max..
be assured by the external solid state relays.
2.3.3 Output 3 (OP3)
––For SSR, mA and V outputs if the line length is longer than
30 m use a shielded wire. Relay Output
WARNING! Before connecting the output actuators, NO
we recommend to configure the parameters to 12
suit your application (e.g.: input type, Control C
strategy, alarms, etc.).
11
2.3.1 Output 1 (OP1) Contact rating: • 2 A /250 V cosj = 1;
• 1 A /250 V cosj = 0.4.
Relay Output
Operation: 1 x 105.
NO
8 SSR Output
C +
7 SSR 12
Contact rating: • 4 A /250 V cosj =1 - 11
• 2 A /250 V cosj =0.4
Operation: 1 x 105 Logic level 0: Vout < 0.5 VDC;
SSR Output Logic level 1: 12 V ±20%, 15 mA max..
+ 2.3.4 Output 2 and Output 3 Servomotor Drive
8 SSR
NO
14
7 Open Out2
- C
13
Logic level 0: Vout < 0.5 VDC; NO
Logic level 1: 12 V ±20%, 15 mA max.. 12
Close Out3
Current Analogue Output C
11
+
8 mA OP2/3 contact rating: • 2 A /250 V cosj = 1;
• 1 A /250 V cosj = 0.4.
7
- Operation: 1 x 105.
mA output: 0/4... 20 mA, galvanically isolated, RL max. 600Ω. 2.3.5 Output 4 (OP4)
Voltage Analogue Output SSR Output
+
8 V - 16
7 SSR
- +
Out4 4
V output: 0/2... 10 V, galvanically isolated, RL min.: 500Ω.
2.3.2 Output 2 (OP2) Logic level 0: Vout < 0.5 VDC;
Logic level 1: 12 V ±20%, 20 mA max..
Relay Output Note: Overload protected.
NO
14
C 13
Contact rating: • 2 A /250 V cosj = 1;
• 1 A /250 V cosj = 0.4.
Operation: 1 x 105.
Ascon Tecnologic - KM Line - ENGINEERING MANUAL -Vr. 5.0 PAG. 3
2.4 Serial Interface 3. Technical characteristics
RS-485 D - 3.1 Technical specification
D- 6 Case: Plastic, self-extinguishing degree: V-0 according to UL 94;
5 Front protection: IP 65 (when the optional panel gasket is
D+ mounted) for indoor locations according to EN 60070-1;
D+
Terminals protection: IP 20 according to EN 60070-1;
D-
Installation: Panel mounting;
D+ Terminal block: 16 M3 screw terminals for cables of
0.25... 2.5 mm2 (AWG22... AWG14) with connection diagram;
Dimensions: 48 x 48, depth 75.5 mm, (1.77 x 1.77 x 2.97 in.)
D- Panel cutout: 45(+0.6) x 45(+0.6) mm [1.78(+0.023) x 1.78(+0.023) in.]
Weight: 180 g max..
D+
Power supply: • 24 VAC/DC (±10% of the nominal value);
Interface type: Isolated (50 V) RS-485; • 100... 240 VAC (-15... +10% of the
Voltage levels: According to EIA standard; nominal value);
Protocol type: MODBUS RTU; Power consumption: 5 VA max.;
Byte format: 8 bit with no parity; Insulation voltage: 2300 V rms according to EN 61010-1;
Stop bit: 1 (one);
Display updating time: 500 ms;
Baud rate: Programmable between 1200... 38400 baud;
Sampling time: 130 ms;
Address: Programmable between 1... 255.
Resolution: 30000 counts;
Notes: 1. RS-485 interface allows to connect up to 30
devices with one remote master unit. Total Accuracy: ±0.5% F.S.V. ±1 digit @ 25°C of room
temperature;
2. The cable length must not exceed 1.5 km at
9600 baud. Electromagnetic compatibility and safety requirements
Compliance: directive EMC 2004/108/CE (EN 61326-1),
2.5 Power Supply directive LV 2006/95/CE (EN 61010-1);
Installation category: II;
10 Line
Pollution category: 2;
Power Supply
9 Neutral Temperature drift: It is part of the global accuracy;
Operating temperature: 0... 50°C (32... 122°F);
Storage temperature: -30... +70°C (-22... +158°F);
Supply Voltage: • 24 VAC/DC (±10%);
• 100... 240 VAC (-15... +10%). Humidity: 20... 85% RH, not condensing.
Notes: 1. Before connecting the instrument to the power
line, make sure that line voltage is equal to the
voltage shown on the identification label;
2. The polarity of the power supply has no importance;
3. The power supply input is NOT fuse protected.
Please, provide a T type 1A, 250 V fuse externally.
4. When the instrument is powered by the A01 key,
the outputs are NOT supplied and the instrument
can show the “ouLd” (Out 4 Overload) indication.
Ascon Tecnologic - KM Line - ENGINEERING MANUAL -Vr. 5.0 PAG. 4
3.2 How to order
Model
KM1 - = Controller
KM1T = Controller+ timer
KM3 - = Controller
KM3T = Controller+ timer
KM3P = Controller + timer + programmer
Power supply
H = 100... 240 VAC
L = 24 VAC/DC
Analoue input + Digital Input DI1 (standard)
C = J, K, R, S, T, PT100, PT 1000 (2 wires), mA, mV, V
E = J, K, R, S, T, NTC, PTC, mA, mV, V
Output 1
I = 0/4... 20 mA, 0/2... 10 V (KM3 only)
R = Relay SPST 4 A (resistive load)
O = VDC for SSR
Output 2
- = Not available
R = Relay SPST 2 A (resistive load)
O = VDC for SSR
M = Relay SPST 2 A (servomotor drive KM3 only)(note)
Output 3
- = Not available
R = Relay SPST 2 A (resistive load)
O = VDC for SSR
M = Relay SPST 2 A (servomotor drive KM3 only)(note)
Input/Output 4
D = Output 4 (VDC for SSR)/Pow. Supply/Dig. Input DI2
Serial Communications
- = TTL Modbus
S = RS485 Modbus + TTL Modbus
Connection type
- = Standard (screw terminals not removable)
E = Removable screw terminals
M = Removable spring terminals
N = Removable terminals (the fixed part only)
Note: For servomotor drive, both Output 2 and Output 3
codes must be selected as “M”.
Ascon Tecnologic - KM Line - ENGINEERING MANUAL -Vr. 5.0 PAG. 5
4. CONFIGURATION PROCEDURE 4.3 How to enter the
“Configuration modes”
4.1 Introduction
Note: The KM Line is equipped with two different
When the instrument is powered, it starts immediately to work “configuration” methods:
according to the parameters values loaded in its memory. A) The “code” configuration method;
The instrument behaviour and its performance are governed B) The “complete” configuration method.
by the value of the stored parameters. The “code” configuration method is really fast but modifies
At the first start up the instrument will use a “default” only the most common configuration parameters.
parameter set (factory parameter set); this set is a generic The “complete” configuration method allows to take
one (e.g. a TC J input is programmed). advantage of all instrument features, giving more capabilities
WARNING! Before connecting the output actuators, it requires more actions and time.
we recommend to configure the parameters to Note that you can take advantage by both methods because if
suit your application (e.g.: input type, Control
you use the code configuration and then you enter in the
strategy, alarms, etc.).
complete configuration, all selections made by code are still valid.
To change these parameters you need to enter the
In both cases the instrument have one complete parameter set.
“Configuration mode”.
We call this set “configuration parameter set” (or
4.2 Instrument behaviour at “configuration parameters”).
Power ON When code configuration method is used all the parameters
not modified by the code will maintain their default values.
At power ON the instrument can start in one of the following
mode depending on its configuration: In both cases the access to the configuration parameters is
protected by a password (a specific password for each method).
Auto mode without program functions.
Note: The instrument will show only the parameters consis-
––The upper display will show the measured value; tent with the specific hardware and in accordance with
––The lower display will show the Set point value; the value assigned to the previous parameters
––The decimal figure of the less significant digit of the lower (e.g.: if you set an output as “not used” the instrument
display is OFF; will mask all other parameters related to this output).
–– The instrument is performing the standard closed loop control. 4.3.1 “Code” configuration procedure
Manual mode (OPLO). The controller configuration (Input type, Control mode, etc.)
––The upper display shows the measured value; can be made entering two 4-digit codes.
Before to enter into code configuration we suggest you to
––The lower display shows the power output [preceded by H
prepare the two codes according to the tables that follow.
(for heating) or C (for cooling)]. The MAN LED is lit;
Notes: 1. During the Code configuration procedure there is
––The instrument does not perform Automatic control;
no timeout.
––The control output is equal to 0% and can be manually
2. To leave, at any time, the Configuration session
modified by and buttons.
without saving the settings made, press the
Stand by mode (St.bY). button.
––The upper display will show the measured value; To enter into code configuration proceed as follows:
––The lower display will show alternately the set point value 1. Push the button for more than 3 seconds.
and the message St.bY or od; The upper display will show PASS while the lower display
––The instrument does not perform any control (the control will show 0;
outputs are OFF); 2. Using and buttons set the password programmed
––The instrument is working as an indicator. in parameter [120] PAS4. The factory default password
for Code configuration is 300;
Auto mode with automatic program start up. 3. Push the button;
––The upper display will show the measured value If the password is correct the instrument will show one of
–– The lower display will show one of the following information; the following conditions:
• The operative set point (when it is performing a ramp) • If no code is present, the display shows codE on the
• The time of the segment in progress (when it is perfor- upper display and oFF on the lower display.
ming a soak); Push the button to continue.
• The set point value alternate with the message St.bY; The upper display will flash cod1 while the lower display
––In all cases, the decimal figure of the less significant digit shows 0000.
of the lower display is lit. • If a previous code was stored, the upper display will
flash cod1 while the lower display shows the value of
We define all the above described conditions as
cod1 stored in memory.
“Standard Display”.
Ascon Tecnologic - KM Line - ENGINEERING MANUAL -Vr. 5.0 PAG. 6
4. Using and buttons set the code 1 value 5. Push the button.
according to the following tables. The upper display shows cod2 flashing while the lower
L M N O display shows 0000 or the cod2 value stored in memory.
Prepare your code 1 6. Using and buttons set the code 2 value
Input Type and Range L M according to the following tables.
TC J -50... +1000°C 0 0 P Q R S
TC K -50... +1370°C 0 1 Prepare your code 2
TC S -50... 1760°C 0 2
Alarm 3 R
TC R -50... +1760°C 0 3
Alarm 2 Q
TC T -70... +400°C 0 4
Alarm 1 P
Infrared J -50... +785°C 0 5
Not used 0 0 0
Infrared K -50... +785°C 0 6
Sensor break 1 1 1
PT 100/PTC KTY81-121 -200... +850°C/-55... +150°C 0 7
High 2 2 2
PT 1000/NTC 103-AT2 -200... +850°C/-50... +110°C 0 8 Absolute
Low 3 3 3
Linear 0... 60 mV 0 9
External High/Low 4 4 4
Linear 12... 60 mV 1 0 Absolute High/Low
Internal High/Low 5 5 5
Linear 0... 20 mA (this selection forces Out 4 = TX) 1 1
Deviation high 6 6 6
Linear 4... 20 mA (this selection forces Out 4 = TX) 1 2 Deviation
Deviation low 7 7 7
Linear 0... 5 V 1 3
External band 8 8 8
Linear 1... 5 V 1 4 Band
Internal band 9 9 9
Linear 0... 10 V 1 5
Linear 2... 10 V 1 6
TC J -58... +1832°F 1 7 c%d2: P Q R S
TC K -58... +2498°F 1 8
TC S -58... 3200°F 1 9 Auxiliary functions activation S
TC R -58... +3200°F 2 0 None 0
TC T -94... +752°F 2 1 Wattmeter (instantaneous power expressed in W) 1
Infrared J -58... +1445°F 2 2 Wattmeter (energy expressed in Wh) 2
Infrared K -58... +1445°F 2 3 Absolute worked time (expressed in days) 3
PT 100/PTC KTY81-121 -328... +1562°F/-67... +302°F 2 4 Absolute worked time (expressed in hours) 4
PT 1000/NTC 103-AT2 -328... +1562°F/-58... +230°F 2 5
7. Push the button.
c%d1: L MN O If the just entered codes are accepted, the upper display
shows code flashing while the lower display shows good.
Control mode OP1 OP2 OP3 OP4 N O 8. Push the button to save the configuration code and
H AL1 AL2 AL3 0 0 exit the Code configuration procedure.
ON/OFF heating = H
NU AL1 AL2 H 0 1 Note: After using the “Code configuration” method, it will
C AL1 AL2 AL3 0 2 always be possible to modify the parameters using the
ON/OFF cooling = C
NU AL1 AL2 C 0 3 “Complete configuration” method. If the value of a
H C AL2 AL3 0 4 parameter among those included in the configuration
H AL1 AL2 C 0 5
codes (cod1 - cod2) gets modified, the instrument
ON/OFF with neutral C H AL2 AL3 0 6
will acquire the change while maintaining all the other
zone (H/C) NU H AL2 C 0 7
parameters.
C AL1 AL2 H 0 8
NU C AL2 H 0 9 WARNING! After a parameter change made as described
H AL1 AL2 AL3 1 0 in the previous “Note”, when retrieving the
PID heating = H
NU AL1 AL2 H 1 1 configuration codes (cod1 - cod2), the lower
C AL1 AL2 AL3 1 2 display will show “oFF” to alert the operator that
PID cooling = C
NU AL1 AL2 C 1 3 one of the parameters has been changed.
H C AL2 AL3 1 4
H AL1 AL2 C 1 5
C H AL2 AL3 1 6
PID double action (H/C)
NU H AL2 C 1 7
C AL1 AL2 H 1 8
NU C AL2 H 1 9
Servomotor PID heating NU UP down AL3 2 0
Servomotor PID cooling NU UP down AL3 2 1
Note: To select the PID control mode for servodrive
(N plus O = 20 or 21), in the order code both Output 2
and Output 3 codes must be selected as “M” (see
“How to order” pargraph).
Ascon Tecnologic - KM Line - ENGINEERING MANUAL -Vr. 5.0 PAG. 7
4.3.2 Complete configuration procedure 4.5 Factory reset - default
The configuration parameters are collected in various parameters loading procedure
groups. Every group defines all parameters related with a Sometime, e.g. when you re-configure an instrument
specific function (e.g.: control, alarms, output functions). previously used for other works or from other people or when
1. Push the button for more than 5 seconds. The upper you have made too many errors during configuration and
display will show PASS while the lower display will show 0. you decided to re-configure the instrument, it is possible to
2. Using and buttons set the programmed password. restore the factory configuration.
Notes: 1. The factory default password for configuration This action allows to put the instrument in a defined
parameters is equal to 30. condition (the same it was at the first power ON).
2. During parameter modification the instrument The default data are those typical values loaded in the
continue to perform the control. instrument prior to ship it from factory.
In certain conditions, when a configuration chan- To load the factory default parameter set, proceed as follows:
ge can produce a heavy bump to the process, it is
1. Press the button for more than 5 seconds. The upper
advisable to temporarily stop the controller from
display will show PASS while the lower display shows 0;
controlling during the programming procedure
(control output will be OFF). 2. Using and buttons set the value -481;
A password equal to 2000 + the programmed 3. Push button;
value (e.g. 2000 + 30 = 2030). 4. The instrument will turn OFF all LEDs for a few seconds,
The control will restart automatically when the then the upper display will show dFLt (default) and then
configuration procedure will be manually closed. all LEDs are turned ON for 2 seconds. At this point the
3. Push the button instrument restarts as for a new power ON.
If the password is correct the display will show the acronym The procedure is complete.
].
of the first parameter group preceded by the symbol: Note: The complete list of the default parameters is available
In other words the upper display will show: ]inp
in Appendix A.
(group of the Input parameters). 4.6 configurinG All The parameters
The instrument is in configuration mode. In the following pages we will describe all the parameters of
4.3.3 How to exit the “Configuration mode” the instrument. However, the instrument will only show the
parameters applicable to its hardware options in accordance
Push button for more than 5 seconds, the instrument will with the specific instrument configuration (i.e. setting AL1t
come back to the “standard display”. [Alarm 1 type] to nonE [not used], all parameters related to
alarm 1 will be skipped).
4.4 Keyboard functions during
parameter changing ]inP Group - Main and auxiliary input configuration
A short press allows to exit from the current parameter
[1] SEnS - Input type
group and select a new parameter group.
A long press allows you to close the configuration Available: Always
parameter procedure (the instrument will come back Range: • When the code of the input type is equal to C
to the “standard display”). (see paragraph “How to order”).
J TC J
When the upper display is showing a group and the
crAL TC K
lower display is blank, this key allows to enter in the
S TC S
selected group.
r TC R
When the upper display is showing a parameter and
t TC T
the lower display is showing its value, this key allows
ir.J Exergen IRS J
to store the selected value for the current parameter
ir.cA Exergen IRS K
and access the next parameter within the same group.
Pt1 RTD Pt 100
Allows to increase the value of the selected parameter.
Pt10 RTD Pt 1000
Allows to decrease the value of the selected parameter. 0.60 0... 60 mV linear
+ These two keys allow to return to the previous 12.60 12... 60 mV linear
group. Proceed as follows: 0.20 0... 20 mA linear
Push the button and maintaining the pressure, 4.20 4... 20 mA linear
then push the button; release both the buttons. 0.5 0... 5 V linear
Note: The group selection is cyclic as well as the selection 1.5 1... 5 V linear
of the parameters in a group. 0.10 0... 10 V linear
2.10 2... 10 V linear
• When the code of the input type is equal to E
(see “How to order” paragraph).
J TC J
crAL TC K
S TC S
r TC R
Ascon Tecnologic - KM Line - ENGINEERING MANUAL -Vr. 5.0 PAG. 8
t TC T [6] FiL - Digital filter on the measured value
ir.J Exergen IRS J Available: Always
ir.cA Exergen IRS K Range: oFF (No filter) 0.1 to 20.0 s
Ptc PTC Note: This is a first order digital filter applied on the
ntc NTC measured value. For this reason it will affect the
0.60 0... 60 mV linear measured value but also the control action and the
12.60 12... 60 mV linear alarms behaviour.
0.20 0... 20 mA linear
4.20 4... 20 mA linear [7] inE - Selection of the Sensor Out of Range type
0.5 0... 5 V linear that will enable the safety output value
1.5 1... 5 V linear Available: Always
0.10 0... 10 V linear Range: our = When an overrange or an underrange is
2.10 2... 10 V linear detected, the power output will be forced to
Notes: 1. When a TC input is selected and a decimal figure the value of [8] oPE parameter.
is programmed (see the next parameter) the max. or = When an overrange is detected, the power
displayed value becomes 999.9°C or 999.9°F. output will be forced to the value of [8] oPE
2. Every change of the SEnS parameter setting parameter.
will force the [2] dP = 0 and it will change all ur = When an underrange is detected, the po-
parameters related with dP (e.g. set points, wer output will be forced to the value of
proportional band, etc.). [8] oPE parameter.
[2] dP - Decimal point position [8] oPE - Safety output value
Available: Always. Available: Always
Range: When [1] SenS = Linear input: 0... 3. Range: -100... 100 % (of the output).
When [1] SenS different from linear input: 0 or 1. Notes: 1. When the instrument is programmed with one
Note: Every change of the dP parameter setting will produce control action only (heat or cool), setting a value
a change of the parameters related with it (e.g.: set outside of the available output range, the instrument
points, proportional band, etc.). will use Zero.
E.g.: When heat action only has been programmed,
[3] SSc - Initial scale read-out for linear inputs and oPE is equal to -50% (cooling) the instrument
Available: when a linear input is selected by [1] SenS. will use Zero.
Range: -1999... 9999. 2. When ON/OFF control is programmed and an out
Notes: 1. SSc allows the scaling of the analogue input to of range is detected, the instrument will perform
set the minimum displayed/measured value. the safety output value using a fixed cycle time
The instrument will show a measured value up to equal to 20 seconds.
5% less then SSc value and than it will show an
underrange error.
[9] io4.F - I/O4 function selection
Available: Always
2. It is possible to set a initial scale read-out higher
Range: on = Out4 will be ever ON (used as a transmitter
then the full scale read-out in order to obtain a
power supply);
reverse read-out scaling
out4 = Used as digital output 4;
E.g.:
dG2.c = Digital input 2 for contact closure;
0 mA = 0 mBar and 20 mA = -1000 mBar (vacuum).
dG2.U= Digital input 2 driven by 12... 24 VDC.
[4] FSc - Full scale read-out for linear input Notes: 1. Setting [9] io4.F = dG2.C o dG2V, the [25] O4F
Available: When a linear input is selected by [1] SenS. parameter becomes not visible while [11] diF2
Range: -1999... 9999 parameter will become visible.
Notes: 1. Fsc allows the scaling of the analogue input to set 2. Setting [9] io4F = on the [25] O4F parameter and
the maximum displayed/measured value. the [11]diF2 parameter will NOT be visible.
The instrument will show a measured value up to 3. Setting [9] io4F different from dG2.c or dG2.U,
5% higher than [4] FSc value and then it will show the instrument will force [13] diF2 parameter
an overrange error. equal to nonE
2. It is possible to set a full scale read-out lower If [11] diF1 was equal to (SP4 or UPDN) it will be
than the initial scale read-out in order to obtain a forced to nonE.
reverse read-out scaling. 4. The transfer from [9] io4F = on to [9] io4F = Out4
E.g.: will make the [25] O4F parameter visible equal to
0 mA = 0 mBar and 20 mA = -1000 mBar (vacuum). nonE.
[5] unit - Engineering unit [10] diF1 - Digital input 1 function
Available: When a temperature sensor is selected by Available: Always.
[1] SenS parameter. Range: oFF = No function;
Range: °c = Centigrade 1 Alarm Reset [status];
°F = Fahrenheit 2 Alarm acknowledge (ACK) [status];
3 Hold of the measured value [status];
4 Stand by mode of the instrument [status];
Ascon Tecnologic - KM Line - ENGINEERING MANUAL -Vr. 5.0 PAG. 9
When the contact is closed the instrument oper- start timer execution.
ates in stand by mode. 9 Timer reset [transition] a short closure allows to
5 Manual mode; reset timer count.
6 HEAt with SP1 and CooL with “SP2” [status] 10 Timer run/hold [Status]
(see “Note about digital inputs”); - Contact closure = timer RUN
7 Timer Run/Hold/Reset [transition]. - Contact opend = timer Hold
Short closure allows to start timer execution 11 Timer run/reset [status]
and to suspend it while a long closure (longer 12 Timer run/reset with a special “lock” at the end of
than 10 seconds) allows to reset the timer. the time count (in order to restart the time count
8 Timer Run [transition] a short closure allows to the instrument must detect a run command co-
start timer execution; ming from serial link keyboard or digital input 2).
9 Timer reset [transition] a short closure allows to 13 Program Run [transition]
reset timer count; The first closure allows to start program execu-
10 Timer run/hold [Status]. tion but a second closure restart the program
- Contact closure = timer RUN; execution from the beginning.
- Contact open = timer Hold. 14 Program Reset [transition]
11 Timer run/reset [status]; A contact closure allows to reset program execution.
12 Timer run/reset with a special “lock” at the end of 15 Program Hold [transition]
the time count (in order to restart the time count The first closure allows to hold program execution
the instrument must detect a run command co- and a second closure continue program execution.
ming from serial link keyboard or digital input 2). 16 Program Run/Hold [status]
13 Program Run [transition]. When the contact is closed the program is running.
The first closure allows to start program execu- 17 Program Run/Reset [status]
tion but a second closure restart the program Contact closed - Program run
execution from the beginning. Contact open - Program reset
14 Program Reset [transition]. 18 Sequential set point selection [transition]
A contact closure allows to reset program execution. (see “Note about digital inputs”)
15 Program Hold [transition]. 19 SP1/SP2 selection [status]
The first closure allows to hold program execution 20 Binary selection of the set point made by digital
and a second closure continue program execution. input 1 (less significant bit) and digital input 2
16 Program Run/Hold [status]. (most significant bit) [status].
When the contact is closed the program is running. 21 Digital input 1 will work in parallel with the
17 Program Run/Reset [status]. button while digital input 2 will work in parallel
Contact closed - Program run; with the button.
Contact open - Program reset. Notes: 1. When [10] diF1 or [11] diF2 (e.g. diF1) are equal
18 Sequential set point selection [transition]; to 6 the instrument operates as follows:
(see “Note about digital inputs”). • When the contact is open, the control action is
19 SP1/SP2 selection [status]; an heating action and the active set point is SP.
20 Binary selection of the set point made by digital • When the contact is closed, the control action
input 1 (less significant bit) and digital input 2 is a cooling action and the active set point is SP2.
(most significant bit) [status]; 2. When [10] diF1 = 20, [11] diF2 setting is forced to
21 Digital input 1 will work in parallel with but- 20 and diF2 cannot perform another function.
ton while digital input 2 will work in parallel with
3. When [10] diF1 = 20 and [11] diF2 = 20, the set
the button.
point selection will be in accordance with the
Note: When [11] diF2 is not available, items 20 and 21 are following table:
not visible.
Dig In1 Dig. In2 Operative set point
[11] diF2 - Digital input 2 function
Off Off Set point 1
Available: When [9] Io4.F = diG2.
On Off Set point 2
Range: oFF = No function
1 Alarm Reset [status] Off On Set point 3
2 Alarm acknowledge (ACK) [status]. On On Set point 4
3 Hold of the measured value [status].
4 Stand by mode of the instrument [status] 4. When [10] diF1 is equal to 21, [11] diF2 setting
When the contact is closed the instrument ope- is forced to up.du (21 value) and cannot perform
rates in stand by mode. another function.
5 Manual mode 5. When a “Sequential set point selection” is used
6 HEAt with SP1 and CooL with “SP2” [status] (diF1 or diF2 = 18), every closure of of the logic
(see “Note about digital inputs”) input increase the value of SPAT (active set point)
7 Timer Run/Hold/Reset [transition] of one step. The selection is cyclic:
Short closure allows to start timer execution SP -> SP2 -> SP3 -> SP4.
and to suspend it while a long closure (longer
than 10 seconds) allows to reset the timer.
8 Timer Run [transition] a short closure allows to
Ascon Tecnologic - KM Line - ENGINEERING MANUAL -Vr. 5.0 PAG. 10
[12] di.A - Digital Inputs Action 3. When no control output is programmed, all the
Available: Always. relative alarm (when present) will be forced to
Range: 0 = DI1 Direct action, “nonE” (not used).
DI2 (if configured) Direct action; [15] A.o1L - Initial scale value of the analogue
1= DI1 Reverse action, retransmission (KM3 only)
DI2 (if configured) Direct action;
Available: When Out 1 is a linear output and [14] O1F is
2= DI1 Direct action,
equal to r.IMP, r.Err, r.SP or r.SEr
DI2 (if configured) Reverse action;
Range: -1999 to [16] Ao1H.
3= DI1 Reverse action,
DI2 (if configured) Reverse action. [16] A.o1H - Full scale value of the analogue
retransmission (KM3 only)
]out Group - Output parameters Available: When Out 1 is a linear output and [14] O1F is
equal to r.IMP, r.Err, r.SP or r.SEr
[13] o1.t - Out 1 type (KM3 only)
Range: [15] Ao1L to 9999.
Available: When the out 1 is a linear output.
Range: 0-20 = 0... 20 mA [17] o1.AL - Alarms linked up with the out 1
4-20 = 4... 20 mA Available: When [14] o1F = AL
0-10 = 0... 10 V Range: 0... 63 with the following rules:
2-10 = 2... 10 V +1 = Alarm 1
+2 = Alarm 2
[14] o1.F - Out 1 function
+4 = Alarm 3
Available: Always +8 = Loop break alarm
Range: • When the out 1 is a linear output (KM3 only) +16 = Sensor break (burn out)
nonE = Output not used. With this setting the status +32 = Overload on Out4 (short circuit on the Out4)
of the this output can be driven directly from
Example 1: Setting 3 (2+1) the output will be driven by the
serial link;
alarm 1 and 2 (OR condition).
H.rEG = Heating output;
c.rEG = Cooling output. Example 2: Setting 13 (8+4+1) the output will be driven by
r.inP = Measured value Analogue retransmission. alarm 1 + alarm 3 + loop break alarm.
r.Err = Analogue retransmission of the measured [18] o1.Ac - Out 1 action
error (PV-SP). Available: When [14] o1F is different from “nonE”
r.SP = Analogue retransmission of the operative Range: dir = Direct action
set point. rEU = Reverse action
r.SEr = Analogue retransmission of a value caming dir.r = Direct action with revers LED indication
from serial link. rEU.r = Reverse action with reverse LED indication.
• When the out 1 is a digital output (relay or SSR)
Notes: 1. Direct action: the output repeats the status of the
nonE = Output not used. With this setting the sta-
driven element.
tus of the this output can be driven directly
Example: the output is an alarm output with direct
from serial link.
action. When the alarm is ON, the relay will be
H.rEG = Heating output
energized (logic output 1).
c.rEG = Cooling output
AL = Alarm output 2. Reverse action: the output status is the opposite
t.out = Timer output of the status of the driven element.
t.HoF = Timer out - OFF in Hold Example: the output is an alarm output with
P.End = Program end indicator reverse action. When the alarm is OFF, the relay
P.HLd = Program hold indicator will be energized (logic output 1). This setting is
P. uit = Program wait indicator usually named “fail-safe” and it is generally used in
P.run = Program run indicator dangerous process in order to generate an alarm
P.Et1 = Program Event 1 when the instrument power supply goes OFF or
P.Et2 = Program Event 2 the internal watchdog starts.
or.bo = Out-of-range or burn out indicator [19] o2F - Out 2 function
P.FAL = Power failure indicator Available: When the instrument has out 2 option.
bo.PF = Out-of-range, Burnout and Power failure Range: nonE = Output not used. With this setting the status
indicator of the this output can be driven directly from
St.By = Stand By status indicator serial link.
diF1 = Out1 repeates the digital input 1 status H.rEG = Heating output (see warning
diF2 = Out1 repeates the digital input 2 status c.rEG = Cooling output
on = Out1 always ON AL = Alarm output
riSP = Inspection request. t.out = Timer output
Notes: 1. When two or more outputs are programmed in the t.HoF = Timer out - OFF in Hold
same way, these outputs will be driven in parallel. P.End = Program end indicator
2. The power failure indicator will be reset when the P.HLd = Program hold indicator
instrument detect an alarm reset command by P. uit = Program wait indicator
key, digital input or serial link. P.run = Program run indicator
Ascon Tecnologic - KM Line - ENGINEERING MANUAL -Vr. 5.0 PAG. 11
P.Et1 = Program Event 1 [23] o3.AL - Alarms linked up with Out 3
P.Et2 = Program Event 2 Available: When [21] o3F = AL.
or.bo = Out-of-range or burn out indicator Range: 0... 63 with the following rule:
P.FAL = Power failure indicator +1 = Alarm 1
bo.PF = Out-of-range, Burnout and Power failure +2 = Alarm 2
indicator +4 = Alarm 3
St.By = Stand By status indicator +8 = Loop break alarm
diF1 = Out2 repeates the digital input 1 status +16 = Sensor break (burn out)
diF2 = Out2 repeates the digital input 2 status +32 = overload on Out 4 (short circuit on OP 4)
on = Out 2 always ON For more details see [17] o1.AL parameter.
riSP = Inspection request.
For other details see [14] O1F parameter. [24] o3Ac - Out 3 action
WARNING! When using the servomotor control, both Out2 Available: when [21] o3F is different from “nonE”.
and Out3 are to be selected as Heating or Cooling Range: dir = Direct action
(o2F = o3F = HrEG or o2F = o3F = c rEG); rEU = Reverse action
Parameter [56] cont must be set as 3pt. dir.r = Direct action with revers LED indication
rEU.r = Reverse action with reverse LED indication.
[20] o2.AL - Alarms linked up with Out 2 For more details see [18] o1.Ac parameter.
Available: When [18] o2F = AL.
Range: 0... 63 with the following rule:
[25] o4F - Out 4 function
+1 = Alarm 1 Available: When the [9] io4.F = Out4.
+2 = Alarm 2 Range: nonE = Output not used. With this setting the sta-
+4 = Alarm 3 tus of the this output can be driven directly
+8 = loop break alarm from serial link.
+16 = Sensor break (burn out) H.rEG = Heating output
+32 = Overload on Out 4 (short circuit on OP4). c.rEG = Cooling output
For more details see [17] o1.AL parameter. AL = Alarm output
t.out = Timer output
[21] o2Ac - Out 2 action t.HoF = Timer out - OFF in Hold
Available: When [19] o2F is different from “nonE”. P.End = Program end indicator
Range: dir = Direct action P.HLd = Program hold indicator
rEU = Reverse action P. uit = Program wait indicator
dir.r = Direct action with revers LED indication P.run = Program run indicator
rEU.r = Reverse action with reverse LED indication. P.Et1 = Program Event 1
For more details see [18] o1.Ac parameter. P.Et2 = Program Event 2
or.bo = Out-of-range or burn out indicator
[22] o3F - Out 3 function P.FAL = Power failure indicator
Available: When the instrument has out 3 option. bo.PF = Out-of-range, burn out and Power failure
Range: nonE = Output not used. With this setting the status indicator
of the this output can be driven directly from St.By = Stand By status indicator
serial link. For other details see [14] O1F parameter.
H.rEG = Heating output
c.rEG = Cooling output [26] o4.AL - Alarms linked up with Out 4
AL = Alarm output Available: When [25] o4F = AL.
t.out = Timer output Range: 0... 63 with the following rule.
t.HoF = Timer out - OFF in Hold +1 = Alarm 1
P.End = Program end indicator +2 = Alarm 2
P.HLd = Program hold indicator +4 = Alarm 3
P. uit = Program wait indicator +8 = loop break alarm
P.run = Program run indicator +16 = Sensor break (burn out)
P.Et1 = Program Event 1 +32 = overload on Out 4 (short circuit on OP4)
P.Et2 = Program Event 2 For more details see [17] o1.AL parameter.
or.bo = Out-of-range or burn out indicator
P.FAL = Power failure indicator
[27] o4Ac - Out 4 action
bo.PF = Out-of-range, burn out and Power failure Available: When [25] o4F is different from “nonE”.
indicator. Range: dir = Direct action
St.By = Stand By status indicator rEU = Reverse action
diF1 = The output repeats the digital input 1 status dir.r = Direct action with revers LED indication
diF2 = The output repeats the digital input 2 status rEU.r = Reverse action with reverse LED indication.
on = Out 3 always ON For more details see [18] o1.Ac parameter.
riSP = Inspection request.
For other details see [14] O1F parameter.
Ascon Tecnologic - KM Line - ENGINEERING MANUAL -Vr. 5.0 PAG. 12
]AL1 Group - Alarm 1 parameters when the initial alarm condition disappears).
PV
[28] AL1t - Alarm 1 type AL1
Available: Always.
Range: • When one or more outputs are programmed as time
Ab1 = +0 ON off ON off
control output
nonE = Alarm not used Ab1 = +1 off ON off
LoAb = Absolute low alarm PWR ON
HiAb = Absolute high alarm
LHAo = Absolute band alarm with alarm indication 2. A “Latched alarm” (manual reset) is an alarm
out of the band that will remain active even if the conditions that
LHAi = Absolute band alarm with alarm indication generated the alarm no longer persist. Alarm
inside the band reset can be done only by an external command
SE.br = Sensor break ( button, digital inputs or serial link).
LodE = Deviation low alarm (relative) PV
HidE = Deviation high alarm (relative) AL1
LHdo = Relative band alarm with alarm indication
time
out of the band Ab1 = +0 off ON off
LHdi = Relative band alarm with alarm indication
inside the band Ab1 = +2 off ON off
• When no output is programmed as control output Alarm reset Alarm reset
nonE = Alarm not used 3. An “Acknowledgeable” alarm is an alarm that can
LoAb = Absolute low alarm be reset even if the conditions that generated the
HiAb = Absolute high alarm alarm are still present. Alarm acknowledge can be
LHAo = Absolute band alarm with alarm indication done only by an external command ( button,
out of the band digital inputs or serial link).
LHAi = Absolute band alarm with alarm indication
PV
inside the band AL1
SE.br = Sensor break
Notes: 1. The relative and deviation alarms are “relative” to time
the operative set point value. Ab1 = +0 off ON off
PV LoAb HiAb
PV off ON off ON off
AL1 Ab1 = +4
HAL1 Alarm ACK Alarm ACK
HAL1
AL1
time time
A “relative alarm not active at set point change”
is an alarm that masks the alarm condition after
OUT ON off ON OUT ON off ON
AL1
off off
AL1
off off a set point change until process variable reaches
the alarm threshold ± hysteresis.
PV LHAb PV LHde
AL1H HAL1 AL1H HAL1 Sp2 PV
AL1
SP
Sp1
AL1L HAL1 -AL1L HAL1
time time AL1
time
OUT off ON off ON off OUT off ON off ON off Ab1 = +0 ON off ON off ON off
AL1 AL1
ON off ON off
2. The (SE.br) sensor break alarm will be ON when Ab1 = +8
the display shows ---- indication.
4. The instrument does not store in EEPROM the
[29] Ab1 - Alarm 1 function alarm status. For this reason, the alarm status
Available: When [28] AL1t is different from “nonE”. will be lost if a power down occurs.
Range: 0... 15 with the following rule:
[30] AL1L - For High and low alarms, it is the low
+1 = Not active at power up.
+2 = Latched alarm (manual reset) limit of the AL1 threshold
+4 = Acknowledgeable alarm - For band alarm, it is low alarm threshold
+8 = Relative alarm not active at set point change Available: When [28] AL1t is different from “nonE” or [28]
Example: Setting Ab1 equal to 5 (1+4) the alarm 1 will be AL1t is different from “SE.br”.
“not active at power up” and “Acknowledgeable”. Range: From -1999 to [31] AL1H engineering units.
Notes: 1. The “not active at power up” selection allows to [31] AL1H - For High and low alarms, it is the high
inhibit the alarm function at instrument power up limit of the AL1 threshold
or when the instrument detects a transfer from: - For band alarm, it is the high alarm
• Manual mode (oplo) to auto mode; threshold
• Stand-by mode to auto mode. Available: When [28] AL1t is different from “nonE” or [28]
The alarm will be automatically enabled when AL1t is different from “SE.br”.
the measured value reaches, for the first time, Range: From [30] AL1L to 9999 engineering units.
the alarm threshold ±hysteresis (in other words,
Ascon Tecnologic - KM Line - ENGINEERING MANUAL -Vr. 5.0 PAG. 13
[32] AL1- Alarm 1 threshold HiAb = Absolute high alarm
Available: When: LHAo = Absolute band alarm with alarm indication
[28] AL1t = LoAb - Absolute low alarm out of the band
[28] AL1t = HiAb - Absolute high alarm LHAi = Absolute band alarm with alarm indication
[28] AL1t = LodE - Deviation low alarm (relative) inside the band
[28] AL1t = LidE - Deviation high alarm (relative) SE.br = Sensor break
Range: From [30] AL1L to [31] AL1H engineering units. LodE = Deviation low alarm (relative)
HidE = Deviation high alarm (relative)
[33] HAL1 - Alarm 1 hysteresis LHdo = Relative band alarm with alarm indication
Available: When [28] AL1t is different from “nonE” or out of the band
[28] AL1t is different from “SE.br”. LHdi = Relative band alarm with alarm indication
Range: 1... 9999 engineering units inside the band
Notes: 1. The hysteresis value is the difference between • When no output is programmed as control output:
the Alarm threshold value and the point the Alarm nonE = Alarm not used
automatically resets. LoAb = Absolute low alarm
2. When the alarm threshold plus or minus the HiAb = Absolute high alarm
hysteresis is out of input range, the instrument LHAo = Absolute band alarm with alarm indication
will not be able to reset the alarm. out of the band
Example: Input range 0... 1000 (mBar). LHAi = Absolute band alarm with alarm indication
inside the band
––Set point equal to 900 (mBar);
SE.br = Sensor break
––Deviation low alarm equal to 50 (mBar);
Note: The relative alarm are “relative” to the current set point
––Hysteresis equal to 160 (mBar) (this may be different from the Target setpoint if you
the theoretical reset point is 900 - 50 + 160 = 1010 (mBar) are using the ramp to set point function).
but this value is out of range.
The reset can be made only by turning the instrument [37] Ab2 - Alarm 2 function
OFF, removing the condition that generate the alarm and Available: When [36] AL2t is different from “nonE”
then turn the instrument ON again. Range: 0... 15 with the following rule:
+1 = Not active at power up.
––All band alarms use the same hysteresis value for both
+2 = Latched alarm (manual reset)
thresholds;
+4 = Acknowledgeable alarm
––When the hysteresis of a band alarm is bigger than the +8 = Relative alarm not active at set point change
programmed band, the instrument will not be able to reset
Example: Setting Ad2 equal to 5 (1+4) the alarm 2 will be
the alarm.
“not active at power up” and “Acknowledgeable”.
Example: Input range 0... 500 (°C).
Note: For other details see [28] Ab1 parameter.
––Set point equal to 250 (°C);
[38] AL2L - For High and low alarms, it is the low
––Relative band alarm;
limit of the AL2 threshold
––Low threshold equal to 10 (°C); - For band alarm, it is low alarm threshold
––High threshold equal to 10 (°C); Available: When [36] AL2t is different from “nonE” or
––Hysteresis equal to 25 (°C). [36] AL2t is different from “SE.br”.
[34] AL1d - Alarm 1 delay Range: -1999 to [39] AL2H engineering units.
Available: When [28] AL1t is different from “nonE”. [39] AL2H - For High and low alarms, it is the high
Range: From oFF (0) to 9999 seconds. limit of the AL2 threshold
Note: The alarm goes ON only when the alarm condition - For band alarm, it is high alarm threshold
persists for a time longer than [34] AL1d time but the Available: When [36] AL2t is different from “nonE” or
reset is immediate. [36] AL2t is different from “SE.br”.
[35] AL1o - Alarm 1 enabling during Stand-by mode Range: From [38] AL2L to 9999 engineering units.
and out of range indications [40] AL2 - Alarm 2 threshold
Available: When [28] AL1t is different from “nonE”. Available: When:
Range: 0 = Never [36] AL2t = LoAb Absolute low alarm
1= During stand by [36] AL2t = HiAb Absolute high alarm
2= During overrange and underrange [36] AL2t = LodE Deviation low alarm (relative)
3= During overrange, underrange and stand-by [36] AL2t = LidE Deviation high alarm (relative)
Range: From [38] AL2L to [39] AL2H engineering units.
]AL2 Group - Alarm 2 parameters [41] HAL2 - Alarm 2 hysteresis
[36] AL2t - Alarm 2 type Available: When [36] AL2t is different to “nonE” or [36] AL2t
Available: Aways is different from “SE.br”.
Range: • When one or more outputs are programmed as Range: 1... 9999 engineering units.
control output: Note: For other details see [33] HAL1 parameter.
nonE = Alarm not used
LoAb = Absolute low alarm
Ascon Tecnologic - KM Line - ENGINEERING MANUAL -Vr. 5.0 PAG. 14
[42] AL2d - Alarm 2 delay [47] AL3H - For High and low alarms, it is the high
Available: When [36] AL2t different form “nonE”. limit of the AL3 threshold
Range: From oFF (0) to 9999 seconds. - For band alarm, it is high alarm threshold
Note: The alarm goes ON only when the alarm condition Available: When [44] AL3t is different from “nonE” or
persist for a time longer than [42] AL2d time but the [44] AL3t is different from “SE.br”.
reset is immediate. Range: From [46] AL3L to 9999 engineering units.
[43] AL2o - Alarm 2 enabling during Stand-by mode [48] AL3 - Alarm 3 threshold
and out of range indications Available: When:
Available: When [36] AL2t different from “nonE”. • [44] AL3t = LoAb Absolute low alarm;
Range: 0 = Never • [44] AL3t = HiAb Absolute high alarm;
1= During stand by • [44] AL3t = LodE Deviation low alarm (relative);
2= During overrange and underrange • [44] AL3t = LidE Deviation high alarm (relative).
3= During overrange, underrange and stand-by Range: From [46] AL3L to [47] AL3H engineering units.
]AL3 Group - Alarm 3 parameters [49] HAL3 - Alarm 3 hysteresis
Available: When [44] AL3t is different to “nonE” or [44] AL3t
[44] AL3t - Alarm 3 type
is different from “SE.br”.
Available: Always. Range: 1... 9999 engineering units.
Range: • When one or more outputs are programmed as
Note: For other details see [33] HAL1 parameter.
control output:
nonE = Alarm not used [50] AL3d - Alarm 3 delay
LoAb = Absolute low alarm Available: When [44] AL3t different form “nonE”.
HiAb = Absolute high alarm Range: From oFF (0) to 9999 seconds.
LHAo = Absolute band alarm with alarm indication Note: The alarm goes ON only when the alarm condition
out of the band persist for a time longer than [50] AL3d time but the
LHAi = Absolute band alarm with alarm indication reset is immediate.
inside the band
SE.br = Sensor break [51] AL3o - Alarm 3 enabling during Stand-by mode
LodE = Deviation low alarm (relative) and out of range indications
HidE = Deviation high alarm (relative) Available: When [44] AL3t is different from “nonE” or
LHdo = Relative band alarm with alarm indication [44] AL3t is different from “SE.br”.
out of the band Range: 0 = Never;
LHdi = Relative band alarm with alarm indication 1 = During stand by;
inside the band 2 = During overrange and underrange;
• When no output is programmed as control output: 3 = During overrange, underrange and stand-by.
nonE = Alarm not used
LoAb = Absolute low alarm ] LbA group - Loop break alarm
HiAb = Absolute high alarm General note about LBA alarm
LHAo = Absolute band alarm with alarm indication
The LBA operate as follows: applying the 100% of the power
out of the band
output to a process, the process variable, after a time due to the
LHAi = Absolute band alarm with alarm indication
process inertia, begins to change in a known direction (increases
inside the band
for an heating action or decreases for a cooling action).
SE.br = Sensor break
Note: The relative alarm are “relative” to the current set point Example: If I apply 100% of the power output to a furnace,
(this may be different to the Target set point if you are the temperature must go up unless one of the component in
using the ramp to set point function). the loop is faulty (heater, sensor, power supply, fuse, etc...)
The same philosophy can be applied to the minimum power.
[45] Ab3 - Alarm 3 function In our example, when I turn OFF the power to a furnace, the
Available: When [43] AL3t is different from “nonE”. temperature must go down, if not the SSR is in short circuit,
Range: 0... 15 with the following rule: the valve is jammed, etc..
+1 = Not active at power up.
LBA function is automatically enabled when the PID requires
+2 = Latched alarm (manual reset)
the maximum or the minimum power.
+4 = Acknowledgeable alarm
+8 = Relative alarm not active at set point change When the process response is slower than the programmed
Example: Setting Ad3 equal to 5 (1+4) the alarm 3 will be limit the instrument generates an alarm.
“not active at power up” and “Acknowledgeable”. Notes: 1. When the instrument is in manual mode, the LBA
Note: For other details see [29] Ab1 parameter. function is disabled.
2. When LBA alarm is ON the instrument continues
[46] AL3L - For High and low alarms, it is the low to perform the standard control. If the process
limit of the AL3 threshold response comes back into the programmed limit,
- For band alarm, it is low alarm threshold the instrument automatically resets the LBA alarm.
Available: When [44] AL3t is different from “nonE” or 3. This function is available only when the programmed
[44] AL3t is different from “SE.br”. control algorithm is equal to PID (Cont = PID).
Range: -1999 to [47] AL3H engineering units.
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[52] LbAt - LBA time PV PV
Available: When [56] Cont = PID SP
HSEt HSEt
SP
Range: • oFF = LBA not used;
time time
• 1... 9999 seconds.
OUT OUT
[53] LbSt - Delta measure used by LBA during Soft H.rEG
ON off ON off ON
C.rEG
ON off ON off ON
start HEAt - On.FA C oo L - O n .FA
Available: When [52] LbAt is different from oFF PV
HSEt PV
Range: • oFF = loop break alarm is inhibit during soft start SP HSEt
HSEt SP
• 1... 9999 engineering units. HSEt
time time
[54] LbAS - Delta measure used by loop break
OUT OUT
alarm (loop break alarm step) H.rEG
ON off ON off ON
H.rEG
ON off ON off ON
HEAt - On.FS C oo L - O n .FS
Available: When [52] LbAt is different from oFF
Range: From 1 to 9999 engineering units. Notes: 1. ON/OFF control with asymmetric hysteresis:
[55] LbcA - Condition for LBA enabling • OFF when PV > SP
• ON when PV < (SP - hysteresis)
Available: When [52] LbAt is different from oFF
Range: uP = Enabled when the PID requires the maxi- 2. ON/OFF control with symmetric hysteresis:
mum power only. • OFF when PV > (SP + hysteresis)
dn = Enabled when the PID requires the mini- • ON when PV < (SP - hysteresis)
mum power only [57] Auto - Auto tune selection
both = Enabled in both condition (when the PID re- Ascon Tecnologic has developed three auto-tune algorithms:
quires the maximum or the minimum power).
––Oscillating auto-tune;
LBA application example:
––Fast auto-tune;
LbAt (LBA time) = 120 seconds (2 minutes)
LbAS (delta LBA) = 5°C ––EvoTune.
The machine has been designed in order to reach 200°C in 1. The oscillating auto-tune is the usual auto-tune and:
20 minutes (20°C/min). • It is more accurate;
When the PID demands 100% power, the instrument starts • Can start even if PV is close to the set point;
the time count. • Can be used even if the set point is close to the
ambient temperature.
During time count if the measured value increases more
than 5°C, the instrument restarts the time count. Otherwise 2. The fast type is suitable when:
if the measured value does not reach the programmed delta • The process is very slow and you want to be opera-
(5°C in 2 minutes) the instrument will generate the alarm. tive in a short time;
• When an overshoot is not acceptable;
]rEG group - Control parameters • In multi loop machinery where the fast method reduces
the calculation error due to the effect of the other loops.
The rEG group will be available only when at least one
3. The EvoTune type is suitable when:
output is programmed as control output (H.rEG or C.rEG).
• You have no information about your process;
[56] cont - Control type: • You can not be sure about the end user skills;
Available: When at least one output is programmed as con- • You desire an auto tune calculation independently
trol output (H.rEG or C.rEG). from the starting conditions (e.g. set point change
Range: When two control action (heat & cool) are programmed: during tune execution, etc).
Pid = PID (heat and cool) Note: Fast auto-tune can start only when the measured
nr = Heat/Cool ON/OFF control with neutral zone value (PV) is lower than (SP + 1/2SP).
PV Available: When [56] cont = PID
HSEt
SP Range: -4... 8 where:
HSEt
-4 = Oscillating auto-tune with automatic restart
at all set point change;
OUTH.rEG
ON off ON
time -3 = Oscillating auto-tune with manual start;
(heating)
-2 = Oscillating auto-tune with automatic start at
OUTc.rEG off ON off
(cooling) the first power up only;
When one control action (heat or cool) is programmed: -1 = Oscillating auto-tune with automatic restart
Pid = PID (heat or cool); at every power up;
0= Not used;
On.FA = ON/OFF asymmetric hysteresis;
1= Fast auto tuning with automatic restart at
On.FS = ON/OFF symmetric hysteresis;
every power up;
3Pt = Servomotor control (available when Output 2
2= Fast auto-tune with automatic start at the
and Output 3 have been ordered as “M”).
first power up only;
3= FAST auto-tune with manual start;
4= FAST auto-tune with automatic restart at all
set point change.
5= EvoTune with automatic restart at every
Ascon Tecnologic - KM Line - ENGINEERING MANUAL -Vr. 5.0 PAG. 16
power up; [66] tcH - Cycle time of the heating output
6= EvoTune with automatic start at the first Available: When at least one output is programmed in order
power up only; to be the heating output (H.rEG),
7= EvoTune with manual start; [56] cont = PID and [59] SELF = no.
8= EvoTune with automatic restart at all set Range: 1.0... 130.0 seconds
point change.
Note: All auto-tunes are inhibited during program execution.
[67] rcG - Power ratio between heating and
cooling action (relative cooling gain)
[58] Aut.r - Manual start of the auto-tune
The instrument uses the same PID parameter set for heat
Available: When [56] cont = PID. and for cool action but the efficiency of the two actions are
Range: oFF = The instrument is not performing the auto-tune; usually different.
on = The instrument is performing the auto-tune.
This parameter allows to define the ratio between the efficiency
[59] SELF - Self-tune enable of the heating system and the efficiency of the cooling one.
The self-tuning is an adaptive algorithm able to optimize An example will help us to explain you the philosophy.
continuously the PID parameter value. Consider one loop of a plastic extruder. The working
This algorithm is specifically designed for all process subjected to temperature is equal to 250°C.
big load variation able to change heavily the process response. When you want to increase the temperature from 250
Available: When [56] cont = PID to 270°C (DT = 20°C) using 100% of the heating power
Range: YES = self-tune active; (resistor), you will need 60 seconds.
no = self-tune not active.
On the contrary, when you want to decrease the temperature
[60] HSEt - Hysteresis of the ON/OFF control from 250 to 230°C (DT = 20°C) using 100% of the cooling
Available: When [56] cont is different from PID. power (fan), you will need 20 seconds only.
Range: 0... 9999 engineering units. In our example the ratio is equal to 60/20 = 3 ([67] rcG = 3)
[61] cPdt - Time for compressor protection and it say that the efficiency of the cooling system is 3 time
Available: When [56] cont = nr more efficient of the heating one.
Range: OFF = Protection disabled Available: When two control action are programmed
1... 9999 seconds. (H.rEG and c.rEG) and
[56] cont = PID and
[62] Pb - Proportional band
[59] SELF = no
Available: When [56] cont = PID and [59] SELF = no Range: 0.01... 99.99
Range: 1... 9999 engineering units.
Note: auto-tune functions calculate this value.
Note: Auto-tune functions calculate this value.
[63] ti - Integral time [68] tcc - Cycle time of the cooling output
Available: When [56] cont = PID and [59] SELF = no Available: When at least one output is programmed in order
Range: OFF = Integral action excluded to be the cooling output (c.rEG), [56] cont = PID
1... 9999 seconds and [59] SELF = no
inF= Integral action excluded Range: 1.0... 130.0 seconds.
Note: Auto-tune functions calculate this value. [69] rS - Manual reset (integral pre-load)
[64] td - Derivative time It allows to drastically reduce the undershoot due to a
Available: When [56] cont = PID and [59] SELF = no hot restart. When your process is steady, the instrument
Range: oFF - derivative action excluded operates with a steady power output (e.g.: 30%).
1... 9999 seconds If a short power down occurs, the process restarts with a
Note: Auto-tune functions calculate this value. process variable close to the set point while the instrument
starts with an integral action equal to zero.
[65] Fuoc - Fuzzy overshoot control
Setting a manual reset equal to the average power output (in
This parameter reduces the overshoot usually present at our example 30%) the instrument will start with a power output
instrument start up or after a set point change and it will be equal to the value it will use at steady state (instead of zero) and
active only in this two cases. the undershoot will become very little (in theory equal to zero).
Setting a value between 0.00 and 1.00 it is possible to slow Available: When [56] cont = PID.
down the instrument action during set point approach. Range: -100.0... +100.0%.
Setting Fuoc = 1 this function is disabled. [70] Str.t - Servomotor stroke time (KM3 servo only)
PV 2
SP Available: When [56] cont = 3Pt.
1 Range: 5... 1000 seconds;
3 [71] db.S - Servomotor dead band (KM3 servo only)
Available: When [56] cont = 3Pt.
time Range: 0... 100%;
Available: When [56] cont = PID and [59] SELF = no. [72] od - Delay at power up
Range: 0... 2.00. Available: When at least one output is programmed as
Note: Fast auto-tune calculates the Fuoc parameter while control output.
the oscillating one sets it equal to 0.5. Range: • oFF: Function not used;
Ascon Tecnologic - KM Line - ENGINEERING MANUAL -Vr. 5.0 PAG. 17
• 0.01... 99.59 hh.mm. within the limits programmed by [77] SPLL and
Notes: 1. This parameter defines the time during which [78] SPHL. If an SP is out of this range, the instru-
(after a power up) the instrument remains in stand ment forces it to the maximum acceptable value
by mode before to start all other function (control, [77] SPLL - Minimum set point value
alarms, program, etc.). Available: When at least one output is programmed as
2. When a program with automatic start at power up control output.
and od function are programmed, the instrument Range: From -1999 to [78] SPHL engineering units
performs od function before to start the program Notes: 1. When you change the [77] SPLL value, the instru-
execution. ment checks all local set points (SP, SP2, SP3 and
3. When an auto-tune with automatic start at power SP4 parameters) and all set points of the program
up and od function are programmed, the autotune ([97] Pr.S1, [102] Pr.S2, [107] Pr.S3, [112] Pr.S4
will start at the end of od delay. parameters). If an SP is out of this range, the
[73] St.P - Maximum power output used during instrument forces it to the maximum acceptable value
soft start 2. A [77] SPLL change produces the following actions:
Available: When at list one output is programmed as control • When [84] SP.rt = SP the remote set point will
output. be forced to be equal to the active set point.
Range: -100... +100%. • When [84] SP.rt = trim the remote set point
Notes: 1. When St.P parameter have a positive value, the will be forced to zero.
limit will be applied to the heating output(s) only. • When [84] SP.rt = PErc the remote set point
will be forced to zero.
2. When St.P parameter have a negative value, the
limit will be applied to the cooling output(s) only. [78] SPHL - Maximum set point value
3. When a program with automatic start at power Available: When at least one output is programmed as
up and soft start function are programmed, the control output.
instrument performs the soft start and than the Range: From [78] SPLL to 9999 engineering units.
program function. Note: For other details see [78] SPLL parameter.
4. The auto-tune function will be performed after [79] SP - Set Point 1
soft start function. Available: When at least one output is programmed as
5. The Soft start function is available also when ON/ control output.
OFF contro l is used. Range: From [77] SPLL to [78] SPHL engineering units.
[74] SSt - Soft start time [80] SP 2 - Set Point 2
Available: When at list one output is programmed as control Available: When at least one output is programmed as con-
output. trol output and [76] nSP > 2.
Range: oFF = Function not used; Range: From [77] SPLL to [78] SPHL engineering units.
0.01... 7.59 hh.mm;
[81] SP 3 - Set Point 3
inF = soft start always active.
Available: When at least one output is programmed as con-
[75] SS.tH - Threshold for soft start disabling trol output and [76] nSP > 3.
Available: When at list one output is programmed as control Range: From [77] SPLL to [78] SPHL engineering units.
output.
[82] SP 4 - Set Point 4
Range: -1999... 9999 engineering units.
Available: When at least one output is programmed as con-
Notes: 1. When the power limiter have a positive value (the
trol output and [76] nSP =4.
limit is applied to the heating action) the soft start
Range: From [77] SPLL to [78] SPHL engineering units.
function will be aborted when the measured value
is greater or equal to SS.tH parameter. [83] A.SP - Selection of the active Set point
2. When the power limiter have a negative value Available: When at least one output is programmed as
(the limit is applied to the cooling action) the soft control output.
start function will be aborted when the measured Range: From “SP” to [76] nSP.
value is lower or equal to SS.tH parameter. Notes: 1. A [83] A.SP change produces the following actions:
• When [84] SP.rt = SP - the remote set point
]SP Group - Set point parameters will be forced to be equal to the active set poin;
The SP group will be available only when at least one output • When [84] SP.rt = trin - the remote set point
is programmed as control output (H.rEG or C.rEG). will be forced to zero;
• When [84] SP.rt = PErc - the remote set
[76] nSP - Number of used set points point will be forced to zero.
Available: When at least one output is programmed as 2. SP2, SP3 and SP4 selection will be shown
control output. only when the relative set point is enabled (see
Range: 1... 4. [76] nSP parameter).
Note: When you change the value of this parameter, the
[84] SP.rt - Remote set point type
instrument operates as follows:
• [83] A.SP parameter will be forced to SP. These instruments will communicate with each other, using
• The instrument verifies that all used set point are RS 485 serial interface without a PC. An instrument can be
set as a Master while the other are (as usual) Slave units.
Ascon Tecnologic - KM Line - ENGINEERING MANUAL -Vr. 5.0 PAG. 18
The Master unit can send his operative set point to the slave [87] SP.d - Rate of rise for negative set point
units. change (ramp down)
In this way, for example, it is possible to change Available: When at list one output is e programmed as
simultaneously the set point of 20 instruments by changing control output.
the set point of the master unit (e.g. hot runner application). Range: 0.01... 99.99 units per minute;
[84] SP.rt parameter defines how the slaves units will use the inF = ramp disabled (step transfer).
value coming from serial link. General note about remote set point: when the remote set
The [133] tr.SP [selection of the value to be retransmitted point (RSP) with trim action is programmed, the local set
(Master)] parameter allows to define the value sent by point range becomes the following:
master unit. from [77] SPLL+ RSP to [78] SPHL - RSP
Available: When at least one output is e programmed as
control output and the serial interface is present. ]tin group - Timer function parameters
Range: rSP = The value coming from serial link is used Five timer types are available:
as remote set point (RSP). Delayed start with a delay time and a “end of cycle” time.
trin = The value coming from serial link will be
algebraically added to the local set point Tr.t1 Tr.t2
Start
selected by A.SP and the sum becomes
the operative set point. OUT off ON off
PErc = The value coming from serial will be scaled
on the input range and this value will be ––Setting tr.t2 = Inf the timer out remains in ON condition
used as remote set point. until a reset command is detected.
Note: A [84] SPrt change produces the following actions: Tr.t1 Tr.t2 = inF
• When [84] SP.rt = rSP - the remote set point Start
will be forced to be equal to the active set point off ON off
OUT
• When [84] SP.rt = trin - the remote set point
will be forced to zero Reset
• When [84] SP.rt = PErc - the remote set
Delayed start at power up with a delay time and a “end of
point will be forced to zero
cycle” time.
Example: A 6 zone reflow-oven for PCB.
The master unit sends its set point value to 5 other zones Tr.t1 Tr.t2
(slave controllers). Start
The Slave zones use it as a set point trim. off ON off
OUT
The first zone is the master zone and it uses a set point PWR UP
equal to 210°C.
Feed-through.
The second zone has a local set point equal to -45°C.
The third zone has a local set point equal to -45 (°C). Tr.t1
The fourth zone has a local set point equal to -30. Start
The fifth zone has a local set point equal to +40. ON off
OUT
The sixth zone has a local set point equal to +50.
Reset
In this way, the thermal profile will be the following:
––Master SP = 210°C; Asymmetrical oscillator with start in OFF.
––Second zone SP = 210 -45 = 165°C; Tr.t2 Tr.t2 Tr.t2
Start Tr.t1 Tr.t1 Tr.t1
––Third zone SP = 210 -45 = 165°C;
––Fourth zone SP = 210 - 30 = 180°C; off ON off ON off ON
OUT
––Fifth zone SP = 210 + 40 = 250°C; Reset
––Sixth zone SP = 210 + 50 = 260°C.
Changing the SP of the master unit, all the other slave units Asymmetrical oscillator with start in ON.
will immediately change their operative set point. Tr.t2 Tr.t2 Tr.t2
Start Tr.t1 Tr.t1 Tr.t1
[85] SPLr - Local/remote set point selection
ON off ON off ON off
Available: When at list one output is programmed as control OUT
output. Reset
Range: Loc = Local set point selected by [83] A.SP;
rEn = Remote set point (coming from serial link). Notes: 1. The instrument can receive the start, hold and
reset commands by button, by logic inputs
[86] SP.u - Rate of rise for positive set point
and/or by serial link.
change (ramp up)
2. An HOLD command can suspend the time count.
Available: When at list one output is e programmed as
control output.
Range: 0.01... 99.99 units per minute;
inF = ramp disabled (step transfer).
Ascon Tecnologic - KM Line - ENGINEERING MANUAL -Vr. 5.0 PAG. 19
[88] tr.F= Independent timer function progress at power down and, if the segment was a
Available: Always. soak, it is also capable to restart from the soak time
Range: nonE = Timer not used minus the elapsed time memorized.
i.d.A = Delayed start timer In order to obtain this features, the [128] dSPu
i.uP.d = Delayed start at power up “Status of the instrument at power u” parameter
i.d.d = Feed-through timer must be set to “AS.Pr”.
i.P.L = Asymmetrical oscillator with start in OFF If [128] dSPu value is different from “AS.Pr”, the
i.L.P = Asymmetrical oscillator with start in ON memorization function will be inhibited.
Temperature
[89] tr.u - Engineering unit of the time Pr.S1
Available: When [88] tr.F is different form nonE. Pr.S4
Pr.S2
Range: hh.nn = Hours and minutes Pr.S3 Spx
nn.SS = Minutes and seconds
SSS.d = Seconds and tenth of seconds Ramp to
Ramp 1
Soak 1
Ramp 2
Soak 2
Ramp 3
Soak 3
Ramp 4
Soak 4
Prog. Step Sx
Note: When the timer is running, you can see the value of
this parameter but you can NOT modify it. Program RUN Time
OFF
[90] tr.t1 - Time 1 PWR ON Prog.
or RUN END
Available: When [88] tr.F is different form nonE.
Range: When [89] tr.u = hh.nn = 00.01... 99.59 [93] Pr.F = Programmer action at power up
When [89] tr.u = nn.SS = 00.01... 99.59 Available: Always.
When [89] tr.u = SSS.d = 000.1... 995.9 Range: nonE = Program not used
[91] tr.t2 - Time 2 S.uP.d = Start at power up with a first step in stand by
S.uP.S = Start at power up
Available: When [88] tr.F is different form nonE
u.diG = Start at RUN command detection only
Range: When [89] tr.u = hh.nn = 00.01... 99.59 + inF
U.dG.d = Start at RUN command detection with a
When [89] tr.u = nn.SS = 00.01... 99.59 + inF
first step in stand by.
When [89] tr.u = SSS.d= 000... 995.9 + inF.
Note: Setting [91] tr.t2 = inF, the second time can be stopped [94] Pr.u - Engineering units of the soaks
by a reset command only. Available: When [93] Pr.F is different from nonE:
Range: hh.nn = Hours and minutes;
[92] tr.St - Timer status
nn.SS= Minutes and seconds.
Available: When [88] Tr.F is different form nonE
Note: During program execution, this parameter can not be
Range: run = Timer Run
modified.
HoLd = Timer Hold
rES = Timer reset [95] Pr.E - Instrument behaviour at the End of the
Note: This parameter allows to manage timer execution by a program execution
parameter (without digital inputs or button). Available: When [93] Pr.F is different from nonE
Range: cnt = Continue (the instrument will use the set
]PrG Group - Programmer function parameters point of the last soak until a reset command
These instruments are able to perform a set point profile is detected);
compounded of 4 groups of 2 steps (8 step total). SPAt = Go to the set point selected by [83] A.SP
parameter;
The first step is a ramp (used to reach the desired set point),
St.bY = Go in stand by mode.
the second is a soak (on the desired set point).
Notes: 1. Setting [96] Pr.E = cnt the instrument operates as
When a RUN command is detected the instrument aligns follows: at program end, it will use the set point of
the operative set point to the measured value and starts to the last soak.
execute the first ramp. 2. When a reset command is detected, it goes to
In addition, each soak is equipped with a wait band which the set point selected by [83] A.SP parameter.
suspends the time count when the measured value goes out The transfer will be a step transfer or a ramp ac-
of the defined band (guaranteed soak). cording to the [86] SP.u (maximum rate of rise for
Moreover, for each segment it is possible to define the status positive set point change) and [87] SPd (maximum
of two events. An event can drive an output and make an rate of rise for negative set point change).
action during one or more specific program steps. 3. Setting [95] Pr.E = SPAt the instrument goes
Some additional parameters allow to define the time scale, immediately to the set point selected by [83] A.SP
the automatic RUN conditions and the instrument behaviour parameter. The transfer will be a step transfer or
at the end of the program. a ramp according to the [86] SP.u (maximum rate
of rise for positive set point change) and [87] SPd
Notes: 1. All steps can be modified during program execution.
(maximum rate of rise for negative set point change).
2. During program execution the instrument stores the
segment currently in use and, by a 30 m interval, it [96] Pr.Et - Time of the End program indication
stores also the elapsed time of the soaks. Available: When [93] Pr.F is different from nonE
If a power down occurs during program execution, at Range: oFF = Function not used
the next power up the instrument is able to continue 00.01... 99.59 minutes and seconds
the program execution starting from the segment in inF = indefinitely ON
Ascon Tecnologic - KM Line - ENGINEERING MANUAL -Vr. 5.0 PAG. 20
Note: Setting [96] Pr.Et = inF the end program indication will Ramp Soak
go OFF only when a reset command or a new RUN Display
Event 1 Event 2 Event 1 Event 2
command is detected.
00.11 off off on on
[97] Pr.S1 - Set point of the first soak
10.11 on off on on
Available: When [93] Pr.F is different from nonE or [93] Pr.F
is different from S.uP.d. 01.11 off on on on
Range: From [77] SPLL to [78] SPHL 11.11 on on on on
[98] Pr.G1 - Gradient of the first ramp
[102] Pr.S2 - Set point of the second soak
Available: When [93] Pr.F is different from nonE or [93] Pr.F
Available: When [93] Pr.F is different from nonE
is different from S.uP.d.
Range: From [77] SPLL to [78] SPHL
Range: 0.1... 999.9 engineering units per minute;
oFF = Program end.
inF = Step transfer.
Note: It is not necessary to configure all steps.
[99] Pr.t1 - Time of the first soak When you use for example 2 groups only, it is
Available: When [93] Pr.F is different from nonE sufficient to set the set point of the third group equal
Range: 0.00... 99.59 Time units. to OFF. The instrument will mask all the following
[100] Pr.b1 - Wait band of the first soak parameters of the programmer.
Available: When [93] Pr.F is different from nonE or [93] Pr.F [103] Pr.G2 - Gradient of the second ramp
is different from S.uP.d. Available: When [93] Pr.F is different from nonE and
Range: OFF... 9999 engineering units [103] Pr.S2 is different from oFF.
Note: The wait band suspends the time counting when Range: 0.1... 999.9 engineering units per minute;
the measured value goes out of the defined band inF = Step transfer.
(guaranteed soak). [104] Pr.t2 - Time of the second soak
Temperature
Wait Available: When [93] Pr.F is different from nonE and
Soak SP [102] Pr.S2 is different from oFF.
Wait
SP sure Range: 0.00... 99.59 time units.
a
Me
[105] Pr.b2 - Wait band of the second soak
Ramp x Soak x Soak x Ramp x + 1
Wait
Wait
Available: When [93] Pr.F is different from nonE and
[101] Pr.E1 - Events of the first group [102] Pr.S2 is different from oFF.
Range: OFF... 9999 engineering units.
Available: When [93] Pr.F is different from nonE or [93] Pr.F
Note: For more details see [100] Pr.b1 parameter.
is different from S.UP.d.
Range: 00.00... 11.11 where: [106] Pr.E2 - Events of the second group
0= event OFF; Available: When [93] Pr.F is different from nonE and
1= event ON. [102] Pr.S2 is different from oFF.
Event 1 status during ramp Range: 00.00... 11.11 where:
Event 2 status during ramp
0= Event OFF;
Event 1 status during soak
Event 2 status during soak 01 = Event ON.
Note: For more details see [101]Pr.E1 parameter.
[107] Pr.S3 - Set point of the third soak
Available: When [93] Pr.F is different from nonE and
[102] Pr.S2 is different from oFF
Ramp Soak Range: from [77] SPLL to [78] SPHL;
Display oFF = Program end.
Event 1 Event 2 Event 1 Event 2
Note: For more details see [102]Pr.S2 parameter.
00.00 off off off off
on off off off
[108] Pr.G3 - Gradient of the third ramp
10.00
Available: When [93] Pr.F is different from nonE, [102] Pr.S2
01.00 off on off off
is different from oFF and [107] Pr.S3 is different
11.00 on on off off from OFF.
00.10 off off on off Range: 0.1... 999.9 engineering units per minute;
inF = Step transfer.
10.10 on off on off
[109] Pr.t3 - Time of the third soak
01.10 off on on off
Available: When [93] Pr.F is different from nonE, [102] Pr.S2
11.10 on on on off is different from oFF and [107] Pr.S3 is different
00.01 off off off on from OFF.
Range: 0.00... 99.59 time units.
10.01 on off off on
[110] Pr.b3 - Wait band of the third soak
01.01 off on off on
Available: When [93] Pr.F is different from nonE, [102] Pr.S2
11.01 on on off on
is different from oFF and [107] Pr.S3 is different
Ascon Tecnologic - KM Line - ENGINEERING MANUAL -Vr. 5.0 PAG. 21
from OFF. ]PAn group - Operator HMI
Range: OFF... 9999 engineering units.
Note: For more details see [100] Pr.b1 parameter
[118] PAS2 - Level 2 password: Limited access level
Available: Always.
[111] Pr.E3 - Events of the third group Range: oFF = Level 2 not protected by password
Available: When [93] Pr.F is different from nonE, [102] Pr.S2 (as level 1 = Operator level);
is different from oFF and [107] Pr.S3 is different 1... 200.
from OFF.
[119] PAS3 - Level 3 password:
Range: 00.00 to... 11.11 where:
0= Event OFF;
Complete configuration level
1= Event ON. Available: Always.
Note: For more details see [101] Pr.E1 parameter. Range: 3... 200.
Note: Setting [118] PAS2 equal to [119] PAS3, the level 2
[112] Pr.S4 - Set point of the fourth soak will be masked.
Available: When [93] Pr.F is different from nonE, [102] Pr.S2
is different from oFF and [107] Pr.S3 is different
[120] PAS4 - Level 4 password:
from OFF. CODE configuration level
Range: From [77] SPLL to [78] SPHL; Available: Always
oFF = Program end. Range: 201... 400.
Note: For more details see [102]Pr.S2 parameter. [121] uSrb - button function during RUN TIME
[113] Pr.G4 - Gradient of the fourth ramp Available: Always.
Available: When [93] Pr.F is different from nonE, [102] Pr.S2 Range: nonE = No function;
is different from oFF, [107] Pr.S3 is different from tunE = Auto-tune/self-tune enabling. A single
OFF and [112] Pr.S4 is different from OFF. press (longer than 1 s) starts the auto-tune.
Range: 0.1... 999.9 enginering units per minute; oPLo = Manual mode. The first pressure puts the
inF = Step transfer. instrument in manual mode (OPLO) while the
second one puts the instrument in Auto mode.
[114] Pr.t4 - Time of the fourth soak AAc = Alarm reset.
Available: When [93] Pr.F is different from nonE, [102] Pr.S2 ASi = Alarm acknowledge.
is different from oFF, [107] Pr.S3 is different from chSP = Sequential set point selection (note).
OFF and [112] Pr.S4 is different from OFF. St.by = Stand by mode.
Range: 0.00... 99.59 time units. The first press puts the instrument in stand
[115] Pr.b4 - Wait band of the fourth soak by mode while a second one puts the in-
strument in Auto mode.
Available: When [93] Pr.F is different from nonE, [102] Pr.S2
Str.t = Timer run/hold/reset (note).
is different from oFF, [107] Pr.S3 is different from
P.run = Program run (note).
OFF and [112] Pr.S4 is different from OFF.
P.rES = Program reset (note).
Range: From OFF to 9999 engineering units.
P.r.H.r = Program run/hold/reset (note).
Note: For more details see [100] Pr.b1 parameter.
Notes: 1. When “Sequential set point selection” is used,
[116] Pr.E4 - Event of the fourth segment every press of the button (longer than 1
Available: When [93] Pr.F is different from nonE, [102] Pr.S2 second) increase the value of A.SP (active set
is different from oFF, [107] Pr.S3 is different from point) of one step. The selection is cyclic:
OFF and [112] Pr.S4 is different from OFF. SP -> SP2 -> SP3 -> SP4
Range: 00.00... 11.11 where: When a new set point is selected using the
0= Event OFF; key, the display will show for 2 seconds the
1= Event ON. acronym of the new set point (e.g. SP2).
Note: For more details see [101]Pr.E1 parameter. 2. When “Sequential set point selection” is used, the
[117] Pr.St - Program status number of set points selectable is limited by [74] nSP.
Available: When [93] Pr.F is different from nonE. 3. When “Timer run/hold/reset” is selected, a short
Range: run = Program Run; press starts/stops(hold) timer count while a long
HoLd = Program Hold; press (longer than 10 second) resets the timer.
rES = Program reset. 4. When “Program run” is selected, the first press
Note: This parameter allows to manage program execution starts the program execution but a second press
by a parameter. restarts the program execution from the beginning.
5. When “Program reset” is selected, a short press
allows it to reset the program execution.
6. When “Program run/hold/reset” is selected, a short
press starts/stop (Hold) program execution while a
long press (longer than 10 s) resets the program.
Ascon Tecnologic - KM Line - ENGINEERING MANUAL -Vr. 5.0 PAG. 22
[122] diSP - Display management [124] AdE - Deviation for display colour management
Available: Always Available: When [123] di.CL = 0.
Range: nonE = Standard display Range: 1... 9999 engineering units.
Pou = Power output [125] diS.t - Display time out
SPF = Final set point
Available: Always.
Spo = Operative set point
Range: oFF = The display is ever ON;
AL1 = Alarm 1 threshold
0.1... 99.59 minutes and seconds.
AL2 = Alarm 2 threshold
AL3 = Alarm 3 threshold Note: This function allows to turn OFF the display when no
Pr.tu = During a soak, the instrument will show the alarm is present and no action is made on the instrument.
elapsed time of the soak When diS.t is different from OFF and no button is
• During a ramp the display will show the ope- pressed for more than the programmed time out, the
rative set point. display goes OFF and only 4 segments of the less
• At the end of the program execution, the significant digit are turned ON in sequence in order to
instrument will show “P.End” messages alter- show that the instrument is working correctly.
nately with the measured value. If an alarm occures or a buton is pressed, the display
• When no program is running, the instrument will come back to the normal operation.
will show the standard display. [126] FiLd - Filter on the displayed value
Pr.td = During a soak, the instrument will show the Available: Always.
remaining time of the soak (count down). Range: oFF = Filter disabled;
• During a ramp the display will show the ope- From 0.0 (oFF) to 20.0 engineering units.
rative set point. Note: This is a “window filter” related to the set point; it is
At the end of the program execution, the applied to the displayed value only and it have no
instrument will show “P.End” messages alter- effect on the other functions of the instrument (control,
nately with the measured value. alarms, etc.).
• When no program is running, the instrument
will show the standard display. [128] dSPu - Status of the instrument at power up
P.t.tu = When the programmer is running, the Available: Always.
display will show the total elapsed time. Range: AS.Pr = Starts in the same way it was prior to the
At the end of the program execution, the power down;
instrument will show “t.End” messages Auto = Starts in Auto mode;
alternately with the measured value. oP.0 = Starts in manual mode with a power output
P.t.td = When the programmer is running, the equal to zero.
display will show the total remaining time St.bY = Starts in stand-by mode
(count down). Notes: 1. When you change the value of [129] oPr.E, the instru-
At the end of the program execution, the ment forces [130] oPEr parameter equal to Auto.
instrument will show “P.End” messages 2. During program execution the instrument stores
alternately with the measured value. the segment currently in use and, by a 30 minutes
ti.uP = When the timer is running, the display will interval, it stores also the elapsed time of the soaks.
show the timer counting up.
If a power down occurs during program execu-
At the end of the counting, the instrument
tion, at the next power up the instrument is able to
will show “t.End” messages alternately with
continue the program execution starting from the
the measured value.
segment in progress at power down and, if the seg-
ti.du = When the timer is running, the display will
ment was a soak, it is also capable to restart from
show the timer counting down.
the soak time minus the elapsed time memorized.
At the end of the counting, the instrument
will show “t.End” messages alternately with In order to obtain this features, the “[128] dSPu -
the measured value. Status of the instrument at power up” parameter
PErc = Percent of the power output used during soft must be set to “AS.Pr”.
start (when the soft start time is equal to If the “[128] dSPu” parameter is different from
infinite, the limit is ever active and it can be “AS.Pr” The memorization function is inhibited.
used also when ON/OFF control is selected). [129] oPr.E - Operative modes enabling
[123] di.CL - Display colour Available: Always.
Available: Always. Range: ALL = All modes will be selectable by the next
Range: 0 = The display colour is used to show the parameter.
actual deviation (PV - SP); Au.oP = Auto and manual (OPLO) mode only will be
1= Display red (fix); selectable by the next parameter.
2= Display green (fix); Au.Sb = Auto and Stand-by modes only will be se-
3= Display orange (fix). lectable by the next parameter.
Note: When you change the value of [129] oPr.E, the
instrument forces [130] oPEr parameter equal to Auto
Ascon Tecnologic - KM Line - ENGINEERING MANUAL -Vr. 5.0 PAG. 23
[130] oPEr - Operative mode selection 8= Totalizer of control relay worked days: num-
Available: Always. ber of hours the control relay has been in
Range: When [129] oPr.E = ALL: ON condition, divided by 24.
Auto = Auto mode 9= Totalizer of control relay worked hours: num-
oPLo = Manual mode ber of hours the control relay has been in
St.bY = Stand by mode ON condition.
When [129] oPr.E = Au.oP: 10 = Totalizer of control relay worked days with
Auto = Auto mode threshold: number of hours the control relay
oPLo = Manual mode has been in ON condition divided by 24, the
When [129] oPr.E = Au.Sb controller is forced in stand-by when Co.ty
Auto = Auto mode value reaches the threshold set in [137] h.Job.
St.bY = Stand by mode 11 = Totalizer of control relay worked hours with
threshold: number of hours the control relay
]Ser group - Serial link parameter has been in ON condition, the controller is
forced in stand-by when Co.ty value rea-
[131] Add - Instrument address ches the threshold set in [137] h.Job.
Available: Always Notes: 1. When the control action is made using the linear
Range: oFF = Serial interface not used output or the servomotor, the valid counting
1... 254 methods are 4, 5, 6, 7.
[132] bAud - Baud rate 2. Selections 4... 11 represent an internal count:
Available: When [131] Add different from oFF these modes calculate the instrument work in
Range: 1200 = 1200 baud hours or days. When the count reaches the
2400 = 2400 baud threshold set with parameter [137] h.Job the
9600 = 9600 baud display shows “r.iSP” (Inspection Requested).
19.2 = 19200 baud The count reset (with r.iSP cancellation) can be
38.4 = 38400 baud done only by changing the threshold value -
[133] trSP - Selection of the value to be parameter [137] h.Job.
retransmitted (Master) Using counting methods 6, 7, 10, 11, the count
Available: When [131] Add different from oFF. reset causes the controller to exit the stand-by
Range: nonE = Retransmission not used (the instrument is status returning to the control status.
a slave) [135] UoLt - Nominal Voltage of the load
rSP = The instrument become a Master and it Available: When [134] Co.tY = ist or
retransmits the operative set point. [134] Co.tY = h or
PErc = The instrument become a Master and it [134] Co.tY = S.S.
retransmits the power output. Range: 1... 9999 (V).
Note: For more details see [84] SP.rt (Remote set point type)
[136] cur - Nominal current of the load
parameter.
Available: When [134] Co.tY = ist or
]COn Group - Consumption parameters [134] Co.tY = h or
[134] Co.tY = S.S.
[134] Co.tY - Count type Range: 1... 999 (A).
Available: Always. [137] h.Job - Threshold of the working period
Range: oFF = Not used
Available: When [134] Co.tY = tot.d or
1= Instantaneous power (kW)
[134] Co.tY = tot.H.
2= Consumed energy (kWh)
Range: oFF = Threshold not used
3= Energy used during program execution.
1... 9999 days when [134] Co.tY = 4;
This measure starts from zero when a
1... 9999 hours when [134] Co.tY = 5.
program runs end stops at the end of the
program. A new program execution will [138] t.Job - Worked time (not resettable)
reset the value. Available: Always.
4= Total worked days: number of hours the Range: 1... 9999 days.
instrument is turned ON divided by 24.
5= Total worked hours: number of hours that
the instrument is turned ON.
6= Total worked days with threshold: number
of hours the instrument is turned ON divi-
ded by 24, the controller is forced in stand-
by when Co.ty value reaches the threshold
set in [137] h.Job.
7= Total worked hours with threshold: number of
hours that the instrument is turned ON, the
controller is forced in stand-by when Co.ty va-
lue reaches the threshold set in [137] h.Job.
Ascon Tecnologic - KM Line - ENGINEERING MANUAL -Vr. 5.0 PAG. 24
]CAL group - User calibration group 5. PARAMETER PROMOTION
This function allows to calibrate the complete measuring Another important step of the instrument configuration is due
chain and to compensate the errors due to: to the possibility to create a custom HMI (interface) in order
––Sensor location; to make the instrument easy to use for the operator and
comfortable for the assistance.
––Sensor class (sensor errors);
By a special procedure, named promotion, the OEM can
––Instrument accuracy.
create two parameter subsets.
[139] AL.P - Adjust Low Point The first one is the “limited access” level. This subset is protected
Available: Always. by the password programmed by [118] PAS2 parameter.
Range: -1999... (AH.P - 10) engineering units. The last subset is the “Operator” set (Level1). This level is
Note: The minimum difference between AL.P and AH.P is NOT password protected.
equal to 10 Engineering Units.
Notes: 1. The “limited access” parameter are collected in a list.
[140] AL.o - Adjust Low Offset 2. The sequence of the “limited access” parameters
Available: Always. is programmable and can be made according to
Range: -300... +300 engineering units. your needs.
[141] AH.P - Adjust High Point 3. The parameter sequence of the operator level is
Available: Always. the same programmed for “limited access” level
Range: From (AL.P + 10) to 9999 engineering units. but only specified parameters can be displayed
and modified. This set must be create according
Note: The minimum difference between AL.P and AH.P is
to your requirements.
equal to 10 Engineering Units.
[142] AH.o - Adjust High Offset 5.1 Parameter promotion procedure
Available: Always. The limited access parameter set is a list, so that, before to
Range: -300... +300 Engineering Units. start promotion procedure, we suggest to operate as follows:
Example: Environmental chamber with an operative range:
1. Prepare the exact parameter list you want to make
10... 100°C.
accessible for limited access.
1. Insert in the chamber a reference sensor connected with
2. Number the desired parameters in the same sequence
a reference instrument (usually a calibrator).
you want to have in the limited access.
2. Start the control of the instrument, and set a set point equal to
3. Define which of the selected parameter will be available
the minimum value of the operative range (e.g.: 10°C). When
in Operator level also.
the temperature in the chamber is steady, take note of the
temperature measured by the reference system (e.g.: 9°C). Example: I would like to obtain the following limited access list:
• OPEr - Operative mode selection
3. Set [139] AL.P = 10 (low working point) and [140] ALo = -1
• SP - first set point
(it is the difference between the reading of the instrument
• SP2 - Second set point
and the reading of the reference system). Note that after
• A.SP - Set point selection
this set the measured value of the instrument is equal to
• AL1 - Alarm 1 threshold
the measured value of the reference system.
• AL2 - Alarm 2 threshold
4. Set a set point equal to the maximum value of the • Pb - Proportional band
operative range (e.g. 100°C). When the temperature • ti - Integral time
in the chamber is steady, take note of the temperature • td - Derivative time
measured by the reference system (e.g. 98°C). • Aut.r - Manual start of the auto-tune
5. Set [141] AH.P = 100 (low working point) and [142] AHo = +2 But I want that the operator to be able to change: the
(it is the difference between the reading of the instrument operative mode, the SP value and the AL1 value. In this
and the reading of the reference system). Note that after case the promotion will be the following:
this set the measured value of the instrument is equal to
the measured value of the reference system. Parameter Promotion Limited Access Operator
- OPEr - o1 OPEr OPEr
AH.o = 2
Modified curve - SP - o2 SP SP
- SP2 - A3 SP2
Real curve
AL.o = -1 - A.SP - A4 A.SP
AH.P 10°C AH.P 100°C - AL1 - o5 AL1 AL1
The most important step of the configuration procedure is - AL2 - A6 AL2
completed. - Pb - A7 Pb
In order to exit from configuration parameter procedure, - ti - A8 ti
proceed as follows: - td - A9 td
• Push button.
- Aut.r - A 10 Aut.r
• Push button for more than 10 s. The instru-
ment will come back to the “standard display”.
Ascon Tecnologic - KM Line - ENGINEERING MANUAL -Vr. 5.0 PAG. 25
Now, proceed as follows: 6. OPERATIVE MODES
1. Push the button for more than 3 seconds. As we said at paragraph 4.1, when the instrument is
2. The upper display will show PASS while the lower display powered, it starts immediately to work according to the
will show 0. memorized parameter value.
3. By and buttons set a password equal to -81. In other words, the instrument has one status only, the “run
4. Push button. time” status.
The instrument will show the acronym of the first During “run time” we can force the instrument to operate
configuration parameter group “]inP”. in three different modes: Automatic mode, Manual mode or
5. By button select the group of the first parameter of Stand by mode:
your list. ––In Automatic mode the instrument drives automatically
6. By button select the first parameter of your list the control output according to the parameter value set
and the set point/measured value.
7. The upper display will show the acronym of the parameter
while the lower display will show his current promotion level. –– In Manual mode the the upper display shows the measured
The promotion level is defined by a letter followed by a value while the lower display shows the power output The
number. lower display shows the power output [preceded by H (for
The letter can be: heating) or C (for cooling)], MAN is lit and the instrument
c: It shows that this parameter is NOT promoted allows you to set manually the control output power.
and it is present only in configuration. No Automatic action will be made.
In this case the number is forced to zero. ––In Stand by mode the instrument operates as an indicator.
A: It shows that this parameter has been promoted It will show on the upper display the measured value and
to the limited access level. on the lower display the set point alternately to the “St.bY”
The number will show the position in the limited messages and forces the control outputs to zero.
access list. As we have seen, it is always possible to modify the value
o: It shows that the parameter has been promoted assigned to a parameter independently from the operative
to the Operator level. modes selected.
The number will show the position in the limited
access list. 6.1 Modify a parameter during
8. By and buttons assign to this parameter the
“Operator level”
desired position.
The instrument is showing the “standard display”.
Note: Setting a value different from 0 the letter c will change
automatically to A and the parameter is automatically 1. Press the button.
promoted to the limited access level. 2. The upper display will show the acronym of the first
9. In order to modify the level from limited access parameter promoted to this level while the lower display
to operator and vice versa, push button and, will show its value.
maintaining the pressure, push button. 3. By and button assign to this parameter the
The letter will change from A to o and vice versa. desired value.
10.Select the second parameter that you want to add to the 4. Press the button in order to memorize the new value
assistance level and repeat step 6, 7 and 8. and go to the next parameter.
11.Repeat steps 5, 6, 7, 8 until the list has been completed. 5. When you want to come back to the “standard display”
12.When you need to exit from promotion procedure, push push the button for more than 5 seconds.
button and maintain the pressure for more than 10 s. Note: The parameter modification of the Operator level
The instrument will show the “standard display”. is subject to a time out. If no button is pressed for
Note: When you set the some number to two parameter, more than 10 seconds, the instrument goes back to
the instrument will use only the last programmed the “standard display” and the new value of the last
parameter. selected parameter will be lost.
Example: In the previous example, I have set for SP2 a 6.2 Enter the “Limited access level”
promotion value equal to A3.
The instrument is showing the “standard display”.
If now I set for SP3 a promotion value equal to o3, the
Limited Access list and the operator list becomes. 1. Press the button for more than 5 seconds;
2. The upper display will show PASS while the lower display
Parameter Promotion Limited Access Operator
will show 0;
- OPEr - o1 OPEr OPEr
3. By and buttons set the value assigned to
- SP - o2 SP SP [118] PAS2 (Level 2 password).
- SP3 - o3 SP3 SP3 Notes: 1. The factory default password for configuration
- A.SP - A4 A.SP parameters is equal to 20.
- AL1 - o5 AL1 AL1 2. All parameter modification are protected by a
time out. If no button is pressed for more than
10 second the instrument comes automatically
back to the Standard display, the new value of the
last selected parameter is lost and the parameter
Ascon Tecnologic - KM Line - ENGINEERING MANUAL -Vr. 5.0 PAG. 26
modification procedure is closed. Allows you to start the “Direct set point modification”
When you desire to remove the time out (e.g. function (see below).
for the first configuration of an instrument) you Allows you to display the “additional informations” (see
can use a password equal to 1000 plus the below).
programmed password
(e.g. 1000 + 20 [default] = 1020). 6.4.2 Direct set point modification
It is always possible to manually End the This function allows to modify rapidly the set point value
parameter configuration procedure (see below). selected by [83] A.SP (selection of the active Set point) or
to the set point of the segment group (of the programmer)
3. During parameter modification the instrument
currently in progress.
continues to perform the control.
The instrument is showing the “standard display”.
In certain conditions (e.g. when a parameter
change can produces a heavy bump to the 1. Push button.
process) it is advisable to temporarily stop the The upper display shows the acronym of the selected set
controller from controlling during the programming point (e.g. SP2) and the lower display will show its value.
procedure (its control output will be Off). A Note: When the programmer is running, the instrument will
password equal to 2000 + the programmed value show the set point of the group currently in use (e.g. if
(e.g. 2000 + 20 = 2020) will switch the control out the instrument is performing the soak 3 the instrument
off during configuration. The control will restart will show [107] Pr.S3).
automatically when the para-meter modification 2. By and buttons, assign to this parameter the
procedure will be manually ended. desired value
4. Push button. 3. Do not push any button for more than 5 second or push
5. The instrument will show on the upper display the the button.
acronym of the first parameter promoted to this In both cases the instrument memorize the new value and
level and on the lower display its value. come back to the “standard display”.
6. By and buttons assign to this parameter Note: If the selected set point has not been promoted to the
the desired value. Operator level, the instrument allows you to see the
7. Press the button in order to memorize the value but not to modify it.
new value and go to the next parameter.
6.4.3 Additional information
8. When you want to come back to the “standard
display” push the button for more than 5 s. This instrument is able to show you some additional
informations that can help you to manage your system.
6.3 How to see but not modify the The additional informations are related to how the instrument
“limited access parameters” is programmed, hence in many cases, only part of this
Sometime it is necessary to give to the operator the possibility information is available.
to see the value assigned to the parameter promoted in the 1. When the instrument is showing the “standard display”
Limited Access level but it is important that all changes are push button.
made by authorized personnel only. The lower display will show H or c followed by a number.
In this cases, proceed as follows: This value is the current power output applied to the
1. Press the button for more than 5 seconds; process. The H show you that the action is a Heating action
2. The upper display will show PASS while the lower display while the c show you that the action is a Cooling action.
will show 0; 2. Push button again. When the programmer is
3. By and button set the value -181; running the lower display will show the segment currently
performed and the Event status as shown below:
4. Push button;
5. The upper display will show the acronym of the first
parameter promoted to the level 2 and lower display will where the first character can be r for a
show its value; ramp or S for a soak, the next digit show the number of
the segment (e.g. S3 means Soak number 3) and the two
6. Using button it is possible to see the value assigned
less significant digits (LSD) show you the status of the
to all parameter present in level 2 but it will not be
two event (the LSD is the Event 2).
possible to modify it;
3. Push button again. When the programmer is running
7. It is possible to come back to the “standard display” by
the lower display will show the theoretical remaining time
pushing the button for more than 3 seconds or by
to the end of the program preceded by a P letter:
pushing no pushbutton for more than 10 seconds.
6.4 Automatic Mode
6.4.1 Keyboard function when the instrument 4. Push button again. When the wattmeter function
is running the lower display will show U followed by the
is in Auto mode
measured energy.
Performs the action programmed by [121] uSrb
Note: The energy calculation will be in accordance with the
( button function during RUN TIME) parameter.
[134] Co.tY parameter setting.
Allows entry into parameter modification procedures.
5. Push button again. When the “Worked time count”
Ascon Tecnologic - KM Line - ENGINEERING MANUAL -Vr. 5.0 PAG. 27
is running the lower display will show d for days or h for So that you need a profile like the one that follows:
hours followed by the measured time. Temp. Drying
Pr.S2
6. Push button again. The instrument returns to the Pr.S1
Passivation Wait
“standard display”. Pr.S3 = 20°C
20°C
Note: The additional information visualization is subject to Status
a time out. If no button is pressed for more than 10 Program Program Run
Time
second the instrument comes automatically back to Event 1 OFF Event 1 = ON shutter closed OFF
Time
the Standard display. Run P.End
6.4.4 The programmer function Out 1 = H.rEG (heating output)
In paragraph 4 we have described all parameters related with Out 2 = P.Et1 (program event 1)
the programmer and their action during program execution. Out 3 = P.run (program running)
Pr.E1and Pr.E2 = 10.10
In this paragraph we will give you some additional
(event 1 goes ON during ramp 1, soak 1, ramp 2 and soak 2)
informations and some application examples.
When the program is running the door is locked
Notes: 1. The decimal point of the LSD of the lower
display is used to show the programmer status Application Example 2: edge bending machine with
independently from the displayed value selected glue tank (for wood)
by [122] diSP (Display management). At the working temperature the hot melt rapidly oxidizes and
Decimal point runs down from the “dispenser”.
of the LSD For this reason, when the machine does not work for a
The relation between the programmer status and certain time, it is suitable to move the temperature of the
the LED are the following: dispenser to a lower value to idle.
2. Program in RUN - the LED is ON. In this cases the configuration is the following:
3. Program in Hold - The LED is flashing fast Out 1 = h.reg (heating output)
4. Program in wait - The LED is flashing slow Out 2 = AL (alarm used to enable the dragger)
5. Program in end or reset - The LED is OFF diF.1 = P.run (dig. input 1 used for Program run/restart)
Pr.F = S.uP.S (start at power up)
Application Example 1: Spray Paint Drying Booth. Pr.E = cnt (Instrument behaviour at the end of the
When the operator is in the booth and painting the car, the program execution = continue).
internal temperature must be 20°C and the air, used for Connect a proximity switch to Dig. In 1 for panel detection.
booth ventilation, comes from outside. Temp.
Pr.S1
Pr.S1 Wait
20°C
Time
Pr.t1
Dig In 1
Time
Closed
Closed
Closed
Closed
Prog.
End
PWR
ON
When a new panel is detected before the end of the first
Shutter soak time, the program restarts and the set point remains
equal to Pr.S1.
During the passivation and drying phases, the operator is
out of the booth and the system closes the shutter of the air If no panel is detected, the instrument goes to Pr.S2 (idle
and recycles the internal air in order to reduce the power temp) and remain there until a new panel arrives.
consumption. 6.4.5 Display management
This instrument allows you to program (see parameter [125]
diS.t the time out of the display.
This function allows to turn OFF the display when no alarm
is present and no action is made on the instrument.
When [125] diS.t is different to OFF (display ever ON) and
no button is pressed for more than the programmed time
out, the display goes OFF and only 4 segments of the less
Shutter significant digit are turned ON in sequence in order to show
that the instrument is working correctly.
When the drying time is finished, before the operator is If an alarm occurs or a button is pressed, the display will
allowed to enter into the boot, you must be sure that: come back to the normal operation.
1. The air in the booth has been refreshed
The temperature is lower than a limit. 6.4.6 The display colour shows the Deviation
This instrument allows to program the deviation (PV - SP) for
colour display change (see parameter [124] AdE).
Ascon Tecnologic - KM Line - ENGINEERING MANUAL -Vr. 5.0 PAG. 28
In this way the upper display will be: 7. ERROR MESSAGES
––Amber when PV is lower than SP - AdE.
––Green when (SP - AdE) < PV<SP + AdE) 7.1 Out of range signals
––Red when PV is higher than SP+AdE The upper display shows the OVER-RANGE and UNDER-
RANGE conditions with the following indications:
6.5 Manual mode Over-range Under-range
This operative mode allows you to deactivate automatic
control and manually program the percentage power output
to the process. The sensor break will be signalled as an out of range
When the instrument is in manual mode, the upper display
shows the measured value while the lower display shows
the power output [preceded by H (for heating action) or C (for
cooling action)] The MAN LED is lit. Note: When an over-range or an under-range is detected,
the alarms operate as in presence of the maximum or
When manual control is selected, the instrument will start to
the minimum measurable value respectively.
operate with the same power output as the last one supplied
by automatic mode and can be modified using the and To check the out of span Error condition, proceed as follows:
buttons. 1. Check the input signal source and the connecting line.
In case of ON/OFF control, 0% corresponds to the 2. Make sure that the input signal is in accordance with the
deactivated output while any value different from 0 instrument configuration.
corresponds to the activated output. Otherwise, modify the input configuration (see section 4).
As in the case of visualization, the programmable values 3. If no error is detected, send the instrument to your
range from H100 (100% output power with reverse action) to supplier to be checked.
C100 (100% output power with direct action).
Notes: 1. During manual mode, the alarms are operative. 7.2 List of possible errors
2. If you set manual modes during program execution, ErAT Fast Auto-tune cannot start. The measure value is too
the program will be frozen and it will restart when close to the set point.
the instrument will come back to Auto mode. Push the button in order to delete the error message.
ouLd Overload on the out 4
3. If you set manual modes during self-tune
The messages shows that a short circuit is present on
execution, the self- tune function will be aborted.
the Out 4 when it is used as output or as a transmitter
4. During manual mode, all functions not related power suply. When the short circuit disappears the
with the control (wattmeter, independent timer, output restart to operate.
“worked time”, etc) continue to operate normally. NoAt Auto-tune not finished within 12 hours.
ErEP Possible problem of the instrument memory.
6.6 Stand by mode The messages disappears automatically.
This operative mode also deactivates the automatic control When the error continues, send the instrument to your
but forces the control output to zero. supplier.
In this mode the instrument operates as an indicator. RonE Possible problem of the firmware memory.
When the instrument is in stand by mode the upper display When this error is detected, send the instrument to
will show the measured value while the lower display will your supplier.
show alternately the set point and the message “St.bY”. Errt Possible problem of the calibration memory.
When this error is detected, send the instrument to
Notes: 1. During stand by mode, the relative alarms are
your supplier.
disabled while the absolute alarms are operative
or not according to the ALxo (Alarm x enabling
during Stand-by mode) parameter setting.
2. If you set stand by mode during program
execution, the program will be aborted.
3. If you set stand by mode during self-tune
execution, the self- tune function will be aborted.
4. During stand by mode, all functions not related
with the control (wattmeter, independent timer,
“worked time”, etc) continue to operate normally.
5. When the instrument is swapped from stand
by to auto modes, the instrument will start
automatically the alarm masking, the soft start
functions and the auto-tune (if programmed).
Ascon Tecnologic - KM Line - ENGINEERING MANUAL -Vr. 5.0 PAG. 29
8. GENERAL NOTES 8.4 Accessories
The instrument has a lateral socket into which a special
8.1 Proper use tool can be inserted. This tool, named A01, allows:
Every possible use not described in this manual must be ––To memorize a complete instrument configuration and to
consider as a improper use. use it for other instruments.
This instrument is in compliance with EN 61010-1 “Safety ––To transfer a complete instrument configuration to a PC or
requirements for electrical equipment for measurement, from a PC to an instrument
control and laboratory use”; for this reason it coud not be ––To transfer from a PC to an instrument a complete
used as a safety equipment. instrument configuration
Whenever a failure or a malfunction of the control device ––To transfer a configuration from an A01 to another one.
may cause dangerous situations for persons, thing or
––To test serial interface of the instruments and to help the
animals, please remember that the plant has to be equipped
OEM during machine start up.
with additional safety devices.
Note: When the instrument is powered by the A01 key, the
Ascon Tecnologic S.r.l. and its legal representatives do not
outputs are NOT supplied and the instrument can
assume any responsibility for any damage to people, things
show the “ouLd” (Out 4 Overload) indication.
or animals deriving from violation, wrong or improper use or
in any case not in compliance with the instrument’s features.
8.2 Warranty
This product is under warranty against manufacturing
defects or faulty materials that are found within 18 months
from delivery date. The warranty is limited to repairs or to the
replacement of the instrument.
The tampering of the instrument or an improper use of the
product will bring about the immediate withdrawal of the
warranty’s effects.
In the event of a faulty instrument, either within the period
of warranty, or further to its expiry, please contact our
sales department to obtain authorisation for sending the
instrument to our company.
The faulty product must be shipped to Ascon Tecnologic
with a detailed description of the faults found, without any
fees or charge for Ascon Tecnologic, except in the event of
alternative agreements.
8.3 Maintenance
This instrument does not requires periodical recalibration
and it have no consumable parts so that no particular
maintenance is required.
Some times, a cleaning action is suggestible.
1. SWITCH THE EQUIPMENT OFF (power supply, relay
out, etc.).
2. Take the instrument out of its case.
3. Using a vacuum cleaner or a compressed air jet (max. 3
kg/cm2) remove all deposits of dust and dirt which may
be present on the case and on the internal circuits being
careful not to damage the electronic components.
4. To clean external plastic or rubber parts use only a cloth
moistened with:
• Ethyl Alcohol (pure or denatured) [C2H5OH] or
• Isopropyl Alcohol (pure or denatured) [(CH3)2CHOH]
or
• Water (H2O).
5. Make sure that there are no loose terminals.
6. Before putting the instrument back in its case, make sure
that it is perfectly dry.
7. Put the instrument back and turn it ON.
Ascon Tecnologic - KM Line - ENGINEERING MANUAL -Vr. 5.0 PAG. 30
Appendix A
]]
inP GROUP - Main and auxiliary input configuration
Dec.
no. Param. Description Values Default
Point
Sensor selection (according to the HW)
J = TC J,
crAL = TC K,
S = TC S,
r = TC R,
t = TC T,
ir.J = IRS J,
ir.cA = IRS K,
Pt1 = RTD Pt100,
Model C Pt10 = RTD Pt1000,
0.60 = 0... 60 mV,
12.60 = 12... 60 mV,
0.20 = 0... 20 mA,
4.20 = 4... 20 mA,
0.5 = 0... 5 V,
1.5 = 1... 5 V,
0.10 = 0... 10 V,
1 SEnS 2.10 = 2... 10 V
0 J
J = TC J,
crAL = TC K,
S = TC S,
r = TC R,
t = TC T,
ir.J = IRS J,
ir.cA = IRS K,
Ptc = TC KTY81-121,
Model E ntc = NTC 103-AT2,
0.60 = 0... 60 mV,
12.60 = 12... 60 mV,
0.20 = 0... 20 mA,
4.20 = 4... 20 mA,
0.5 = 0... 5 V,
1.5 = 1... 5 V,
0.10 = 0... 10 V,
2.10 = 2... 10 V
Decimal Point Position (linear inputs) 0... 3
2 dp 0 0
Decimal Point Position (different than linear inputs) 0/1
3 SSC Initial scale read-out for linear inputs dp -1999... 9999 0
4 FSc Full Scale Readout for linear inputs dp -1999... 9999 1000
5 unit Engineer unit °C/°F °C
6 Fil Digital filter on the measured value 1 0 (= OFF)... 20.0 s 1.0
Sensor error used to enable the safety output or = Over range
7 inE ou = Under range our
value our = Over and under range
8 oPE Safety output value (% of the output) -100... 100 0
on = Output used as PWS for TX,
out4 = Output 4 (digital output 4),
9 IO4.F I/O 4 function out4
dG2c = Digital input 2 driven by contact,
dG2U = Digital input 2 driven by voltage
Ascon Tecnologic - KM Line - ENGINEERING MANUAL -Vr. 5.0 PAG. 31
Dec.
no. Param. Description Values Default
Point
oFF = Not used,
1 = Alarm reset,
2 = Alarm acknowledge (ACK),
3 = Hold of the measured value,
4 = Stand by mode,
10 diF1 Digital Input 1 function 5 = Manual mode, oFF
6 = HEAt with SP1 and CooL with SP2,
7 = Timer RUN/Hold/Reset,
8 = Timer Run,
9 = Timer Reset,
10 = Timer Run/Hold,
11 = Timer Run/Reset,
12 = Timer Run/Reset with lock,
13 = Program Start,
14 = Program Reset,
15 = Program Hold,
11 diF2 Digital Input 2 function 16 = Program Run/Hold, oFF
17 = Program Run/Reset,
18 = Sequential SP selection,
19 = SP1 - SP2 selection,
20 = SP1... SP4 binary selection,
21 = Digital inputs in parallel to and keys
0 = DI1 direct action, DI2 direct action
Digital Inputs Action 1 = DI1 reverse action, DI2 direct action
12 di.A 0
(DI2 only if configured) 2 = DI1 direct action, DI2 reverse action
3 = DI1 reverse action, DI2 reverse action
]]
Out group
Dec.
no. Param. Description Values Default
Point
0-20 = 0-20 mA
Output 1 type 4-20 = 4-20 mA
13 o1t 0-20
(when Out 1 is an analogue output KM3 only) 0-10 = 0-10 V
2-10 = 2-10 V
NonE = Output not used
H.rEG = Heating output
c.rEG = Cooling output
Out 1 function (when Out 1 is a linear output) 0 r.inP = Measure retransmission
r.Err = Error (sp - PV) retransmission
r.SP = Set point retransmission
r.SEr = Serial value retransmission
NonE = Output not used
H.rEG = Heating output
c.rEG = Cooling output
AL = Alarm output
t.out = Timer output
t.HoF = Timer out -OFF in hold
14 o1F P.End = Program end indicator H.reG
P.HLd = Program hold indicator
P.uit = Program wait indicator
P.run = Program run indicator
Out 1 function (when Out1 is a digital output) 0
P.Et1 = Program Event 1
P.Et2 = Program Event 2
or.bo = Out-of-range or burn out indicator
P.FAL = Power failure indicator
bo.PF = Out-of-range, burn out and Power failure indicator
St.bY = Stand by status indicator
diF.1 = The output repeats the digital input 1 status
diF.2 = The output repeats the digital input 2 status
on = Out 1 always ON
riSP = Inspection request
Initial scale value of the analog retransmis-
15 Ao1L dP -1999 ... Ao1H -1999
sion (KM3 only)
Full scale value of the analog retransmission
16 Ao1H dP Ao1L ... 9999 9999
(KM3 only)
0... 63
+1 = Alarm 1
+2 = Alarm 2
17 o1AL Alarms linked up with the out 1 0 +4 = Alarm 3 AL1
+8 = Loop break alarm
+16 = Sensor Break
+32 = Overload on output 4
Ascon Tecnologic - KM Line - ENGINEERING MANUAL -Vr. 5.0 PAG. 32
Dec.
no. Param. Description Values Default
Point
dir = Direct action
rEU = Reverse action
18 o1Ac Out 1 action 0 dir
dir.r = Direct with reversed LED
ReU.r = Reverse with reversed LED
NonE = Output not used
H.rEG = Heating output
c.rEG = Cooling output
AL = Alarm output
t.out = Timer output
t.HoF = Timer out -OFF in hold
P.End = Program end indicator
P.HLd = Program hold indicator
P.uit = Program wait indicator
P.run = Program run indicator
19 o2F Out 2 function 0 AL
P.Et1 = Program Event 1
P.Et2 = Program Event 2
or.bo = Out-of-range or burn out indicator
P.FAL = Power failure indicator
bo.PF = Out-of-range, burn out and Power failure indicator
St.bY = Stand by status indicator
diF.1 = The output repeats the digital input 1 status
diF.2 = The output repeats the digital input 2 status
on = Out 2 always ON
riSP = Inspection request
0... 63
+1 = Alarm 1
+2 = Alarm 2
20 o2AL Alarms linked up with the out 2 0 +4 = Alarm 3 AL1
+8 = Loop break alarm
+16 = Sensor Break
+32 = Overload on output 4
dir = Direct action
rEU = Reverse action
21 o2Ac Out 2 action 0 dir
dir.r = Direct with reversed LED
ReU.r = Reverse with reversed LED
NonE = Output not used
H.rEG = Heating output
c.rEG = Cooling output
AL = Alarm output
t.out = Timer output
t.HoF = Timer out -OFF in hold
P.End = Program end indicator
P.HLd = Program hold indicator
P.uit = Program wait indicator
P.run = Program run indicator
22 o3F Out 3 function 0 AL
P.Et1 = Program Event 1
P.Et2 = Program Event 2
or.bo = Out-of-range or burn out indicator
P.FAL = Power failure indicator
bo.PF = Out-of-range, burn out and Power failure indicator
St.bY = Stand by status indicator
diF.1 = The output repeats the digital input 1 status
diF.2 = The output repeats the digital input 2 status
on = Out 3 always ON
riSP = Inspection request
0... 63
+1 = Alarm 1
+2 = Alarm 2
23 o3AL Alarms linked up with the out 3 0 +4 = Alarm 3 AL2
+8 = Loop break alarm
+16 = Sensor Break
+32 = Overload on output 4
dir = Direct action
rEU = Reverse action
24 o3Ac Out 3 action 0 dir
dir.r = Direct with reversed LED
ReU.r = Reverse with reversed LED
Ascon Tecnologic - KM Line - ENGINEERING MANUAL -Vr. 5.0 PAG. 33
Dec.
no. Param. Description Values Default
Point
NonE = Output not used
H.rEG = Heating output
c.rEG = Cooling output
AL = Alarm output
t.out = Timer output
t.HoF = Timer out -OFF in hold
P.End = Program end indicator
P.HLd = Program hold indicator
25 o4F Out 4 function 0 AL
P.uit = Program wait indicator
P.run = Program run indicator
P.Et1 = Program Event 1
P.Et2 = Program Event 2
or.bo = Out-of-range or burn out indicator
P.FAL = Power failure indicator
bo.PF = Out-of-range, burn out and Power failure indicator
St.bY = Stand by status indicator
0... 63
+1 = Alarm 1
+2 = Alarm 2
AL1 +
26 o4AL Alarms linked up with the out 4 0 +4 = Alarm 3
AL2
+8 = Loop break alarm
+16 = Sensor Break
+32 = Overload on output 4
dir = Direct action
rEU = Reverse action
27 o4Ac Out 4 action 0 dir
dir.r = Direct with reversed LED
ReU.r = Reverse with reversed LED
]]
AL1 group
Dec.
no. Param. Description Values Default
Point
nonE = Alarm not used
LoAb = Absolute low alarm
HiAb = Absolute high alarm
LHAo = Windows alarm in alarm outside the windows
LHAI = Windows alarm in alarm inside the windows
28 AL1t Alarm 1 type 0 HiAb
SE.br = Sensor Break
LodE = Deviation low alarm (relative)
HidE = Deviation high alarm (relative)
LHdo = Relative band alarm in alarm out of the band
LHdi = Relative band alarm in alarm inside the band
0... 15
+1 = Not active at power up
29 Ab1 Alarm 1 function 0 +2 = Latched alarm (manual reset) 0
+4 = Acknowledgeable alarm
+8 = Relative alarm not active at set point change
-- For High and low alarms, it is the low limit
30 AL1L of the AL1 threshold; dp From -1999 to AL1H (E.U.) -1999
-- For band alarm, it is low alarm threshold
-- For High and low alarms, it is the high
31 AL1H limit of the AL1 threshold; dp From AL1L to 9999 (E.U.) 9999
-- For band alarm, it is high alarm threshold
32 AL1 AL1 threshold dp From AL1L to AL1H (E.U.) 0
33 HAL1 AL1 hysteresis dp 1... 9999 (E.U.) 1
34 AL1d AL1 delay 0 From 0 (oFF) to 9999 (s) oFF
0 = Alarm 1 disabled during Stand by and out of range
Alarm 1 enabling during Stand-by mode and 1 = Alarm 1 enabled in stand by mode
35 AL1o 0 2 = Alarm 1 enabled in out of range condition 0
out of range conditions 3 = Alarm 1 enabled in stand by mode and in overrange
condition
Ascon Tecnologic - KM Line - ENGINEERING MANUAL -Vr. 5.0 PAG. 34
]]
AL2 group
Dec.
no. Param. Description Values Default
Point
nonE = Alarm not used
LoAb = Absolute low alarm
HiAb = Absolute high alarm
LHAo = Windows alarm in alarm outside the windows
LHAI = Windows alarm in alarm inside the windows
36 AL2t Alarm 2 type 0 Loab
SE.br = Sensor Break
LodE = Deviation low alarm (relative)
HidE = Deviation high alarm (relative)
LHdo = Relative band alarm in alarm out of the band
LHdi = Relative band alarm in alarm inside the band
0... 15
+1 = Not active at power up
37 Ab2 Alarm 2 function 0 +2 = Latched alarm (manual reset) 0
+4 = Acknowledgeable alarm
+8 = Relative alarm not active at set point change
-- For High and low alarms, it is the low limit
38 AL2L of the AL2 threshold; dp From -1999 to AL2H (E.U.) -1999
-- For band alarm, it is low alarm threshold
-- For High and low alarms, it is the high
39 AL2H limit of the AL2 threshold; dp From AL2L to 9999 (E.U.) 9999
-- For band alarm, it is high alarm threshold
40 AL2 AL2 threshold dp From AL2L to AL2H (E.U.) 0
41 HAL2 AL2 hysteresis dp 1... 9999 (E.U.) 1
42 AL2d AL2 delay 0 From 0 (oFF) to 9999 (s) oFF
0 = Alarm 2 disabled during Stand by and out of range
Alarm 2 enabling during Stand-by mode and 1 = Alarm 2 enabled in stand by mode
43 AL2o 0 2 = Alarm 2 enabled in out of range condition 0
out of range conditions 3 = Alarm 2 enabled in stand by mode and in overrange
condition
]]
AL3 group
Dec.
no. Param. Description Values Default
Point
nonE = Alarm not used
LoAb = Absolute low alarm
HiAb = Absolute high alarm
LHAo = Windows alarm in alarm outside the windows
LHAI = Windows alarm in alarm inside the windows
44 AL3t Alarm 3 type 0 nonE
SE.br = Sensor Break
LodE = Deviation low alarm (relative)
HidE = Deviation high alarm (relative)
LHdo = Relative band alarm in alarm out of the band
LHdi = Relative band alarm in alarm inside the band
0... 15
+1 = Not active at power up
45 Ab3 Alarm 3 function 0 +2 = Latched alarm (manual reset) 0
+4 = Acknowledgeable alarm
+8 = Relative alarm not active at set point change
-- For High and low alarms, it is the low limit
46 AL3L of the AL3 threshold; dp From -1999 to AL3H (E.U.) -1999
-- For band alarm, it is low alarm threshold
-- For High and low alarms, it is the high
47 AL3H limit of the AL3 threshold; dp From AL3L to 9999 (E.U.) 9999
-- For band alarm, it is high alarm threshold
48 AL3 AL3 threshold dp From AL3L to AL3H (E.U.) 0
49 HAL3 AL3 hysteresis dp 1... 9999 (E.U.) 1
50 AL3d AL3 delay 0 From 0 (oFF) to 9999 (s) oFF
0 = Alarm 3 disabled during Stand by and out of range
Alarm 3 enabling during Stand-by mode and 1 = Alarm 3 enabled in stand by mode
51 AL3o 0 2 = Alarm 3 enabled in out of range condition 0
out of range conditions 3 = Alarm 3 enabled in stand by mode and in overrange
condition
Ascon Tecnologic - KM Line - ENGINEERING MANUAL -Vr. 5.0 PAG. 35
]]
LBA group - Loop Break Alarm Parameters
Dec.
no. Param. Description Values Default
Point
52 LbAt LBA time 0 From 0 (oFF) to 9999 (s) oFF
53 LbSt Delta measure used by LBA during Soft start dP From 0 (oFF) to 9999 (E.U.) 10
54 LbAS Delta measure used by LBA dP 1...9999 (E.U.) 20
uP = Active when Pout = 100%
55 LbcA Condition for LBA enabling 0 dn = Active when Pout = -100% both
both = Active in both cases
]]
rEG group - Control Parameters
Dec.
no. Param. Description Values Default
Point
Pid = PID (heat and/or)
On.FA = ON/OFF asymmetric hysteresis
On.FS = ON/OFF symmetric hysteresis
56 cont Control type 0 Pid
nr = Heat/Cool ON/OFF control with neutral zone
3Pt = Servomotor control (available only when Output 2 and
Output 3 have been ordered as “M”)
-4 = Oscillating auto-tune with automaticrestart at power up and
after all point change
-3 = Oscillating auto-tune with manual start
-2 = Oscillating -tune with auto-matic start at the first power up only
-1 = Oscillating auto-tune with auto-matic restart at every power up
0 = Not used
1 = Fast auto tuning with automatic restart at every power up
2 = Fast auto-tune with automatic start the first power up only
57 Auto Autotuning selection 0 7
3 = FAST auto-tune with manual start
4 = FAST auto-tune with automatic restart at power up and
after set point change
5 = Evo-tune with automatic restart at every power up
6 = Evo-tune with automatic start the first power up only
7 = Evo-tune with manual start
8 = Evo-tune with automatic restart at power up and after a set
point change
oFF = Not active
58 Aut.r Manual start of the Autotuning 0 oFF
on = Active
no = The instrument does not perform the self-tuning
59 SELF Self tuning enabling 0 no
YES = The instrument is performing the self-tuning
60 HSEt Hysteresis of the ON/OFF control dP 0... 9999 (E.U.) 1
61 cPdt Time for compressor protection 0 From 0 (oFF) to 9999 (s) oFF
62 Pb Proportional band dP 1... 9999 (E.U.) 50
63 ti Integral time 0 From 0 (oFF) to 9999 (s) 200
64 td Derivative time 0 From 0 (oFF) to 9999 (s) 50
65 Fuoc Fuzzy overshoot control 2 0.00... 2.00 0.50
66 tcH Heating output cycle time 1 0.1... 130.0 (s) 20.0
Power ratio between heating and
67 rcG 2 0.01... 99.99 1.00
cooling action
68 tcc Cooling output cycle time 1 0.1... 130.0 (s) 20.0
69 rS Manual reset (Integral pre-load) 1 -100.0... +100.0 (%) 0.0
70 Str.t Servomotor stroke time 0 5...1000 seconds 60
71 db.S Servomotor dead band 0 0...100% 50
72 od Delay at power up 2 From 0.00 (oFF) to 99.59 (hh.mm) oFF
Maximum power output used during
73 St.P 0 -100... 100 (%) 0
soft start
-- 0.00 (oFF)
74 SSt Soft start time 2 -- 0.01... 7.59 (hh.mm) oFF
-- inF (always ON)
75 SS.tH Threshold for soft start disabling dP -1999... +9999 (E.U.) 9999
]]
SP group - Set point parameters
Dec.
no. Param. Description Values Default
Point
76 nSP Number of used set points 0 1... 4 1
77 SPLL Minimum set point value dP From -1999 to SPHL -1999
Ascon Tecnologic - KM Line - ENGINEERING MANUAL -Vr. 5.0 PAG. 36
Dec.
no. Param. Description Values Default
Point
78 SPHL Maximum set point value dP From SPLL to 9999 9999
79 SP Set point 1 dP From SPLL to SPLH 0
80 SP 2 Set point 2 dP From SPLL to SPLH 0
81 SP 3 Set point 3 dP From SPLL to SPLH 0
82 SP 4 Set point 4 dP From SPLL to SPLH 0
83 A.SP Selection of the active set point 0 From 1 (SP 1) to nSP 1
RSP = The value coming from serial link is used as remote set point
trin = The value will be added to the local set point selected by
84 SP.rt Remote set point type 0 A.SP and the sum becomes the operative set point trin
PErc = The value will be scaled on the input range and this value
will be used as remote SP
Loc = local
85 SPLr Local/remote set point selection 0 Loc
rEn = remote
Rate of rise for POSITIVE set point
86 SP.u 2 0.01... 99.99 (inF) Eng. units per minute inF
change (ramp UP)
Rate of rise for NEGATIVE set point
87 SP.d 2 0.01... 99.99 (inF) Eng. units per minute inF
change (ramp DOWN)
]]
TIN group - Timer function parameters
Dec.
no. Param. Description Values Default
Point
NonE = Timer not used
i.d.A = Delayed start timer
i.uP.d = Delayed start at power up
88 tr.F Independent timer function 0 nonE
i.d.d = Feed-through timer
i.P.L = Asymmetrical oscillator with start OFF
i.L.P = Asymmetrical oscillator with start ON
hh.nn = Hours and minutes
89 tr.u Timer unit 0 nn.SS = Minutes and seconds nn.SS
SSS.d = Second and tenth of seconds
2 When tr.u < 20: 0.01... 99.59
90 tr.t1 Time 1 1.00
1 When tr.u = 200: 0.1... 995.9
2 When tr.u < 2: From 00.00 (oFF) to 99.59 (inF)
91 tr.t2 Time 2 1.00
1 When tr.u = 2: From 000.0 (oFF) to 995.9 (inF)
rES = Timer reset
92 tr.St Timer status 0 run = Timer run rES
HoLd = Timer hold
]]
PRG group - Programmer function parameters
Dec.
no. Param. Description Values Default
Point
nonE = Programmer not used
S.uP.d = Start at power up with a first step in stand-by
93 Pr.F Program action at power up 0 S.uP.S = Start at power up nonE
u.diG = Start at Run command detection only
u.dG.d = Start at Run command with a first step in stand-by
hh.nn = Hours and minutes
94 Pr.u Engineering unit of the soaks 2 hh.nn
nn.SS = Minutes and seconds
Instrument behaviour at the end of cnt = continue
95 Pr.E 0 A.SP = go to the set point selected by A.SP A.SP
the program execution St.by = go to stand-by mode
96 Pr.Et Time of the end program indication 2 From 0.00 (oFF) to 99.59 (inF) minutes and seconds oFF
97 Pr.S1 Set point of the first soak dP From SPLL to SPHL 0
98 Pr.G1 Gradient of the first ramp 1 0.1... 999.9 (inF= Step transfer) Engineering Unit/minute inF
99 Pr.t1 Time of the 1st soak 2 0.00... 99.59 0.10
100 Pr.b1 Wait band of the 1st soak dP From 0 (oFF) to 9999 (E.U.) oFF
101 Pr.E1 Events of the 1st group 2 00.00... 11.11 00.00
102 Pr.S2 Set point of the 2nd soak dP OFF or from SPLL to SPHL 0
103 Pr.G2 Gradient of the 2nd ramp 1 0.1... 999.9 (inF= Step transfer) Engineering Unit/minute inF
104 Pr.t2 Time of the 2nd soak 2 0.00... 99.59 0.10
105 Pr.b2 Wait band of the 2nd soak dP From 0 (oFF) to 9999 (E.U.) oFF
106 Pr.E2 Events of the 2nd group 2 00.00... 11.11 00.00
107 Pr.S3 Set point of the 3rd soak dP OFF or from SPLL to SPHL 0
Ascon Tecnologic - KM Line - ENGINEERING MANUAL -Vr. 5.0 PAG. 37
Dec.
no. Param. Description Values Default
Point
108 Pr.G3 Gradient of the 3rd ramp 1 0.1... 999.9 (inF= Step transfer) Engineering Unit/minute inF
109 Pr.t3 Time of the 3rd soak 2 0.00... 99.59 0.10
110 Pr.b3 Wait band of the 3rd soak dP From 0 (oFF) to 9999 (E.U.) oFF
111 Pr.E3 Events of the 3rd group 0 00.00... 11.11 00.00
112 Pr.S4 Set point of the 4th soak dP OFF or from SPLL to SPHL 0
113 Pr.G4 Gradient of the 4th ramp 1 0.1... 999.9 (inF= Step transfer) Engineering Unit/minute inF
114 Pr.t4 Time of the 4th soak 2 0.00... 99.59 0.10
115 Pr.b4 Wait band of the 4th soak dP From 0 (oFF) to 9999 (E.U.) oFF
116 Pr.E4 Events of the 4th group 0 00.00... 11.11 00.00
rES = Program reset
117 Pr.St Program status 0 run = Program start rES
HoLd = Program hold
]]
PAn group - Operator HMI parameters
Dec.
no. Param. Description Values Default
Point
Level 2 password (limited -- oFF (Level 2 not protected by password)
118 PAS2 0 20
access level) -- 1... 200
Level 3 password (com-
119 PAS3 0 3... 200 30
plete configuration level)
Level 4 password (CODE
120 PAS4 0 201... 400 300
configuration level)
nonE = No function
tunE = Auto-tune/self-tune enabling. A single press (longer than 1 se-
cond) starts the auto-tune
oPLo = Manual mode. The first pressure puts the instrument in manual mode
(OPLO) while a second one puts the instrument in Auto mode
AAc = Alarm reset
a button function during ASi = Alarm acknowledge
121 uSrb tunE
RUN TIME chSP = Sequential set point selection
St.by = Stand by mode. The first press puts the instrument in stand by
mode while a second one puts the instrument in Auto mode.
Str.t = Timer run/hold/reset
P.run = Program run
P.rES = Program reset
P.r.H.r = Program run/hold/reset
Ascon Tecnologic - KM Line - ENGINEERING MANUAL -Vr. 5.0 PAG. 38
Dec.
no. Param. Description Values Default
Point
nonE = Standard display
Pou = Power output
SPF = Final set point
Spo = Operative set point
AL1 = Alarm 1 threshold
AL2 = Alarm 2 threshold
AL3 = Alarm 3 threshold
Pr.tu = - During a soak, the instrument shows the soak elapsed time;
- During a ramp the display shows the operative set point. At the
end of the program execution, the instrument will show “P.End”
messages alternately with the measured value.
- When no program is running, the instrument shows the stan-
dard display
Pr.td = - During a soak, the instrument shows the soak remaining time
(count down).
- During a ramp the display shows the operative set point. At the
end of the program execution, the instrument shows “P.End” mes-
122 diSP Display management sages alternately with the measured value. 0
- When no program is running, the instrument shows the stan-
dard display.
P.t.tu = When the programmer is running, the display shows the total
elapsed time. At the end of the program execution, the instrument
shows “t.End” messages alternately with the measured value.
P.t.td = When the programmer is running, the display shows the total
remaining time (count down). At the end of the program execu-
tion, the instrument shows “P.End” messages alternately with the
measured value.
ti.uP = When the timer is running, the display shows the timer counting
up. At the end of the counting, the instrument shows “t.End”
messages alternately with the measured value.
ti.du = When the timer is running, the display shows the timer counting
down. At the end of the counting, the instrument shows “t.End”
messages alternately with the measured value.
PErc = Percent of the power output used during soft start (when the soft
start time is equal to infinite, the limit is ever active and it can be
used also when ON/OFF control is selected)
0 = The display colour is used to show the actual deviation (PV - SP)
1 = Display red (fix)
123 di.cL Display colour 0
2 = Display green (fix)
3 = Display orange (fix)
Deviation for display col-
124 AdE 1... 999 (E.U.) 5
our management
-- oFF (display always ON)
125 di.St Display Timeout 2 oFF
-- 0.1... 99.59 (mm.ss)
Filter on the displayed -- oFF (filter disabled)
126 fiLd 1 oFF
value -- From 0.0 (oFF) to 20.0 (E.U.)
AS.Pr = Starts in the same way it was prior to the power down
Instrument status at Auto = Starts in Auto mode
128 dSPu AS.Pr
power ON oP.0 = Starts in manual mode with a power output equal to zero
St.bY = Starts in stand-by mode
ALL = All modes will be selectable by the next parameter
Au.oP = Auto and manual (OPLO) mode only will be selectable by the next
129 oPr.E Operative modes enabling ALL
parameter
Au.Sb = Auto and Stand-by modes only will be selectable by the next parameter
If oPr.E = ALL: - Auto = Auto mode
- oPLo = Manual mode
- St.bY = Stand by mode
130 oPEr Operative mode selection If oPr.E = Au.oP: - Auto = Auto mode Auto
- oPLo = Manual mode
If oPr.E = Au.Sb: - Auto = Auto mode
- St.bY = Stand by mode
]]
Ser group - Serial link parameters
Dec.
no. Param. Description Values Default
Point
-- oFF
131 Add Instrument address 1
-- 1... 254
Ascon Tecnologic - KM Line - ENGINEERING MANUAL -Vr. 5.0 PAG. 39
Dec.
no. Param. Description Values Default
Point
1200 = 1200 baud
2400 = 2400 baud
132 bAud baud rate 9600 = 9600 baud 9600
19.2 = 19200 baud
38.4 = 38400 baud
nonE = Retransmission not used (the instrument is a slave)
Selection of the value to be rSP = The instrument becomes a Master and retransmits the operati-
133 trSP ve set point nonE
retransmitted (Master) PErc = The instrument become a Master and it retransmits the power
output
]]
COn group - Consumption parameters
Dec.
no. Param. Description Values Default
Point
oFF = Not used
1 = Instantaneous power (kW)
2 = Power consumption (kW/h)
3 = Energy used during program execution. This measure starts from
zero when a program runs end stops at the end of the program. A
new program execution will reset the value
4 = Total worked days: number of hours the instrument is turned ON
divided by 24.
5 = Total worked hours: number of hours the instrument is turned ON.
6 = Total worked days with threshold: number of hours the instrument is
turned ON divided by 24, the controller is forced in stand-by when
Co.ty value reaches the threshold set in [137] h.Job.
7 = Total worked hours with threshold: number of hours the instrument
134 Co.tY Count type is turned ON, the controller is forced in stand-by when Co.ty value oFF
reaches the threshold set in [137] h.Job.
8 = Totalizer of control relay worked days: number of hours the control
relay has been in ON condition, divided by 24.
9 = Totalizer of control relay worked hours: number of hours the control
relay has been in ON condition.
10 = Totalizer of control relay worked days with threshold: number of
hours the control relay has been in ON condition divided by 24,
the controller is forced in stand-by when Co.ty value reaches the
threshold set in [137] h.Job.
11 = Totalizer of control relay worked hours with threshold: number of
hours the control relay has been in ON condition, the controller is
forced in stand-by when Co.ty value reaches the threshold set in
[137] h.Job.
135 UoLt Nominal Voltage of the load 1... 9999 (V) 230
136 cur Nominal current of the load 1... 999 (A) 10
Threshold of the working oFF = threshold not used
137 h.Job 0... 9999 days (when [134] cotY = 4) 0
period 0... 9999 hours (when [134] cotY = 5)
138 t.Job Worked time (not resettable) 0... 9999 days
]]
CAl group - User calibration parameters
Dec.
no. Param. Description Values Default
Point
139 AL.P Adjust Low Point From -1999 to (AH.P - 10) in engineering units 0
140 AL.o Adjust Low Offset -300... +300 (E.U.) 0
141 AH.P Adjust High Point From (AL.P + 10) to 9999 engineering units 9999
142 AH.o Adjust High Offset -300... +300 0
Ascon Tecnologic - KM Line - ENGINEERING MANUAL -Vr. 5.0 PAG. 40