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Liebert PDX 120

This document provides safety instructions and operating guidelines for the Liebert® PDX 80-165 kW Indoor Room Cooling Unit with Modulating Capacity Econophase Version. It includes warnings for electrical and mechanical hazards. The manual outlines proper use of the unit, including ensuring all protective panels and covers are securely in place before operating fans or allowing access to internal components. Technical specifications for the unit are provided on an identification label affixed to the exterior.
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© © All Rights Reserved
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Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
40 views56 pages

Liebert PDX 120

This document provides safety instructions and operating guidelines for the Liebert® PDX 80-165 kW Indoor Room Cooling Unit with Modulating Capacity Econophase Version. It includes warnings for electrical and mechanical hazards. The manual outlines proper use of the unit, including ensuring all protective panels and covers are securely in place before operating fans or allowing access to internal components. Technical specifications for the unit are provided on an identification label affixed to the exterior.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Liebert® PDX

80-165 kW Indoor Room Cooling Units


with Modulating Capacity
Econophase Version - 50 Hz

User Manual
English, Cod. 265133, rev. 29.08.2019

Use only with:


● Liebert® MC, EconoPhase Version
● Liebert® EconoPhase, Pumped Refrigerant Module
Liebert® PDX, EconoPhase Version - UM - 265133 - 29.08.2019
IMPORTANT SAFETY INSTRUCTIONS

SAVE THESE INSTRUCTIONS


This document, written in English, is the original version.

Conventions
DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury.
WARNING indicates a hazardous situation that, if not avoided, could result in death or serious injury.
CAUTION indicates a hazardous situation that, if not avoided, may result in minor or moderate injury.
NOTICE indicates a property damage message.

NOTICE
The manual is retained for the entire service life of the machine;
The user reads the manual carefully before carrying out any operations on the machine;
The unit control must be used exclusively for the purpose which it is intended for; the manufacturer
takes no liabil­ity in case of an incorrect use or a modification of the unit control

WARNING
This manual was prepared to enable the end user to carry out only the operation that can be done with
the panels closed.
Only qualified personnel are allowed to carry out operations that require opening of the door or the
equipment panels. The panel key supplied with the unit must be kept by a person responsible for the
maintenance.

CAUTION
Before proceeding with installation, read all instructions, verify that all parts are included and check the
nameplate to make sure the voltage matches available utility power.
For identification of the unit (model and serial no.) in case of the necessity for assistance or spare parts,
locate the identification label on the outside of the unit.

WARNING
This unit operates and restarts automatically.
If the electrical connection is live, there are residual risks: electric shock, burns, moving parts, automatic
restarting from the remote control.
• Before any operation that requires opening of the door or the equipment panels (maintenance,
cleaning, etc.), disconnect the unit from the power supply.
The ON/OFF switch on the control panel does not isolate the power from the unit, even in the “unit off”
mode. To cut off the power supply, open the insulation device (main switch) which is positioned on the
electrical panel cover, behind the door on the left:

MAIN SWITCH

Unscrew the door and open it to access the main switch.


• After opening the door pay attention to the cable and components still energized.
• Open the main switch to cut off the power before removing any protective cover.

Liebert® PDX, EconoPhase Version - UM - 265133 - 29.08.2019


WARNING
The supply cable of the main switch contains live high-voltage.
• The manufacturer highly recommends that the final customer installs on site an external main switch,
easy to reach and to facilitate a quick and easy shutdown enabling the power of the unit to be cut off.
Refer to the unit electrical schematics for the installation. Follow all local codes.

CAUTION
If the unit door is open while the fans are operating, the airflow may suddenly slam the door closed.
There is a risk of being hit by the door and hands being crushed.
• Before opening the door, switch off the unit using the local or remote control panel or the external
main switch (if installed).
If small objects are left loose in the fans bay after any maintenance operation, it may result in the object
ejection at the fans start-up.
There is a risk of being hit by small objects.
• Install all protection panels or a grid before starting up the fans after any maintenance operation.
Position the floor panels also below the unit with the fans below the floor.

WARNING
If the internal compartments are open immediately after the machine has been switched off, there might
be some hazards related to:
• Components still at high temperature: electrical heaters, humidifier and steam distributor, hot water
piping.
• Rotating elements (fan impellers, they might continue to rotate for a while by inertia)
• Sharp edges, splinters and exposed fasteners
Pay attention to the warning labels on the unit.

Liebert® PDX, EconoPhase Version - UM - 265133 - 29.08.2019


Attention: data relevant to the unit supplied is indicated
on the inboard label (see the blank facsimile below).
Data in the manual is referred to standard conditions
and can be modified without any advance notice.
28
POS. DESCRIPTION
1 Compressor Full Load Ampere [A]
2 Compressor Locked Rotor Ampere [A]
3 Compressor quantity
30 31 4 Evaporator fan Full Load Ampere [A]
5 Evaporator fan Locked Rotor Ampere [A]
32
6 Evaporator fan quantity
7 Condenser fan Full Load Ampere [A]
1 22 33 8 Condenser fan Locked Rotor Ampere [A]
9 Condenser fan quantity
4
55 66 10 Electrical heating Ampere
11 Electrical heating steps
7 8 99
12 Humidifier Ampere
13 Steam production capacity
10
11
14 Max. unit AC Ampere

12
15 Max. unit DC Ampere
13
13
16 Rated peak withstand current
16
16
14 17 Rated short-time current
15
15 17
17 18 Refrigerant type
18 19 High pressure switch Stop
20 High pressure switch Restart
19 21 Low pressure switch Stop
20
20
22 Low pressure switch Restart
21 23 Min. room operation temperature
22
22
24 Max. room operation temperature
23 25 Min. room operation humidity
24
24
26 Max. room operation humidity
25 27 Max. refrigeration circuit pressure
26
26
28 Manufacturing plant
27
29 Manufacturing date
29 30 Model
31 Serial number
32 Power input

Liebert® PDX, EconoPhase Version - UM - 265133 - 29.08.2019


Model Nomenclature / Digit Numbers
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

P X Digit 7
System Type
Digit 6 P Air Cooled + predisposition for
Digit 1 and 2 Air Discharge pumped refrigerant economizer
PX Liebert® PDX D Downflow Up
E Downflow Down

Digit 3, 4 and 5
Unit Model

Digit 8 - Airflow Digit 16 - Colour


L = Premium Fan Module 1 = Black Vertiv RAL 7021

Digit 9 - Main Power Supply Digit 17 - High Voltage Option


3 = Single 400V / 3ph / 50 Hz + N T = Dual Power Supply parallel + Magnetic circuit breaker for 10A
three phases
Digit 10 - Cooling System U = Dual Power Supply Alternate with ATS + Magnetic circuit
X = Dual Circuit Digital Scroll R410A with EEV breaker for 10A three phases

Digit 11 - Humidification Digit 18 - Package Option


0 = None H = Predisposition for damper
H = Infrared Humidifier L = Predisposition for plenum installation
U = Ultra Sonic Humidifier
S = Electrode Humidifier Digit 19 - Monitoring
N = No IS Housing
Digit 12 - Microprocessor Control 0 = No Card
2 = Inner Display only T sensor C = Sitescan Monitoring through INTELLISLOT IS-485EXI
3 = Inner Display TH sensor P = MODBUS, BACnet, SNMP, Web through IS-UNITY card
U = Small Cold fire display T sensor
B = Small Cold fire display TH sensor Digit 20 - Sensors
C = Large Cold fire display T sensor 0 = None
D = Large Cold fire display TH sensor
Digit 21 - Packaging
Digit 13 - Heating & Re- Heating P = PLP And Pallet
0 = None C = PLP and Wooden Crate
1 = Electric heating Std Capacity S = Seaworthy
2 = Electric heating High Capacity
Digit 22 - Special Requirements
Digit 14 - Air Filter Efficiency
A = Standard Vertiv
1 = F5 (EU5) dust spot X = Special Vertiv
3 = F5 (EU5) dust spot + Clogged Filter

Digit 15 - Condensing Control


1 = Air Cooled or Water cooled with Standard Pressure, 2 way MBV

Liebert® PDX, EconoPhase Version - UM - 265133 - 29.08.2019


1 - Liebert® PDX EconoPhase operation when the outdoor temperature is low enough to provide
the required temperature difference between the inside air and the

System description outside air, providing significant energy savings because there is
no need to operate the compressor. At lower temperatures, the
system switches one or both circuits from Compressor Mode to
Pump Mode. The pump consumes roughly 1/10th of the power
1.1 - Liebert® PDX EconoPhase System
consumed by the compressor.
Liebert® PDX EconoPhase System is designed to provide The Liebert® PDX EconoPhase system maintains this energy
precision air conditioning to computer racks in a data center or efficiency by employing the heat absorption properties of a liquid
computer room as efficiently and effectively as possible. (pumped refrigerant) through a phase change. Refrigerant is
A Liebert® PDX EconoPhase System is composed of: pumped as a liquid, becomes a gas within the Liebert® PDX
• Liebert® PDX EconoPhase version - High Efficiency, Digital evaporator and then is returned to the Liebert® MC where it
Scroll, floor-mounted indoor unit condenses to a liquid. The subcooled liquid refrigerant from the
• Liebert® MC™ Condenser EconoPhase version - Air-cooled condenser is then run directly into the Liebert® PDX EconoPhase
microchannel condenser, premium version pumps and is circulated back to the Liebert® PDX unit (see Figure
• Liebert® PDX EconoPhase - Liebert® PDX EconoPhase 1). The system will operate as a typical air-cooled direct expansion
pump refrigerant module system when outdoor ambient conditions are unfavorable
The Liebert® PDX EconoPhase is an add-on module for use with an to EconoPhase operation. The pumps in the Liebert® PDX
air-cooled Liebert® PDX system. The Liebert® PDX EconoPhase EconoPhase pump module are turned off and bypassed during
will allow the system to switch to Liebert® PDX EconoPhase compressor operation.

Fig.1 - Pressure enthalpy diagram, pumped refrigerant Liebert® EconoPhase

Liquid L iquid/V a por Mix V a por

Condenser (DX Mode)

Indoor Unit
Pressure

Condenser (Pump Mode)

Tradtional Vapor Compression Cycle


EconoPhase Cycle

Enthalpy

Liebert® PDX, EconoPhase Version - UM - 265133 - 29.08.2019 1


1.2 - Liebert® PDX EconoPhase version can enhance efficiency and life of the system. With the Liebert®
PDX range we are able to manage unexpected very high ambient
The Liebert® PDX is a full- featured precision air conditioner temperatures, maintaining the system active, reducing HP alarm
intended for data centers, network closets, technological and troublesome stops of the unit. In fact, when the discharge
rooms (laboratories, metrological rooms, museums), new and pressure reaches the limit value, the compressor capacity is limited
existing constructions, raised and non- raised floors, moderate to a fraction of the actual request, in this way restricting the heat
to high density heat loads, also in combination with cold aisle rejection and allowing the system running without interruptions.
containments (up to 10 kW/Rack). It provides all the necessary If, after a defined time, the condensing pressure comes back
functions of a standard precision air conditioner, including within the limit, the capacity will be modulated in the usual way.
cooling, heating, humidification, dehumidification, air filtration, Reliability of the Liebert® PDX is also maximized, thanks to the
condensate management, temperature control, alarm functions fewer system parts and simple electronic controls which reduces
and data communications. Thanks to Copeland’s Digital Scroll and the unit maintenance.
electronic expansion valve availability, Liebert® PDX can achieve Digital Scroll motor runs at a constant speed throughout the
a continuous spectrum of capacity output, ensuring a very tight and operating range.
precise control on room temperature. Liebert® PDX can rapidly This unique feature increases the applicability of the Liebert®
change from one capacity duty to another. Therefore it controls PDX units into technological rooms, as it eliminates the need
environmental parameters even working with swiftly changing heat for expensive electromagnetic suppression electronics require
loads. In Digital Scroll Cooling system depending on the unit size to ensure electromagnetic compatibility. The Digital function
the modulating capacity range is between 15% and 100% of the maintains the maximum refrigerant velocity through the pipes. As a
nominal capacity. The compressor can drop down to 10%, but the result of these reasons, Liebert® PDX units do not need oil return
system will decrease in efficiency. components. Liebert® PDX is designed on modular concept.
Thanks to the capacity modulation we can reduce the starting The Liebert® PDX is supplied as a single unit (height 1970 mm),
and stopping of the compressor which uses a lot of power and
puts a great amount of stress on the components; therefore we where coil and fan sections are connected. The units are available

Downflow Up
Downflow Down

2 Liebert® PDX, EconoPhase Version - UM - 265133 - 29.08.2019


1.3 - Liebert MC™ EconoPhase Version are found throughout this manual and the manual of Liebert®
The Liebert® MC air-cooled microchannel condenser is a low- EconoPhase Pump Refrigerant Module.
profile, direct-drive propeller fan-type air-cooled unit suitable for • Liebert EconoPhase Operation - Liebert® EconoPhase
mounting outdoors. It provides heat rejection for either one or two operation is possible when the outdoor temperature is low
separate refrigeration circuits, matches the heat rejection capacity enough to provide the required temperature difference
corresponding with the outdoor ambient temperature and with each between the indoor air and the outside air. This mode turns the
corresponding compressor heat rejection requirements. compressors Off and turns the Liebert® EconoPhase pumps
Constructed with an aluminum cabinet, galvanized steel frame On.
and microchannel coil, the unit is quiet and corrosion resistant.
The condenser is quickly and easily installed because all internal • Refrigerant Pumping - During Liebert® EconoPhase
wiring is completed at the factory with only electrical connections operation, the refrigerant is pumped around the air-cooled
and communications connections to be made at the job site. All loop instead of going through the vapor compression cycle.
electrical connections and controls are enclosed in an integral System pressures will vary significantly depending on whether
weatherproof section of the condenser. the system is operating in standard aircooled mode or in
The Liebert® EconoPhase pumped refrigerant system will always Liebert® EconoPhase operation.
use the premium version condenser. • Energy Savings - The coefficient of performance of the
In EconoPhase operation, the premium control board uses system increases significantly during the EconoPhase
inputs from the indoor unit, condenser refrigerant temperatures operation which results in significant energy savings for the
and ambient temperatures to modulate the EC fan motor speed user.
from 0 to 100% RPM, maintaining the refrigerant temperature
setpoint. The control system provides temperature control for • EEV - The system uses an electronic expansion valve during
outdoor ambient as low as -35°C in pumped refrigerant Liebert® both direct expansion and EconoPhase operation. The EEV
EconoPhase operation. results in energy savings and helps the pump maintain proper
differential during EconoPhase operation.
1.4 - Liebert® EconoPhase Pump Refrigerant Module
• Piping - The condenser piping is larger than what is typically
The Liebert® EconoPhase is an option for a Liebert® PDX specified for Liebert® air-cooled Precision Cooling systems.
EconoPhase Version air-cooled system. The Liebert® EconoPhase The pipe sizing still allows oil return to the compressor
allows an air-cooled direct expansion system to switch from vapor and also allows for efficient operation in both modes of
compression operation to pumped refrigerant operation when operation. All field piped lines must be insulated because the
the outdoor temperature is low enough to provide the required fluid temperatures can be well below the dew point during
temperature difference between the inside air and the outside air. EconoPhase operation. All outdoor insulation must be UV
Fig. 2 - Liebert EconoPhase module rated and rated for outdoor use.
• Unit/Module Communications - A CANbus connection links
the Liebert PDX and the air-cooled condenser to achieve the
most efficient operation as well as the condenser and the
Liebert® EconoPhase module.

1.6 - Operating Modes


Each circuit on a system combining a Liebert® EconoPhase,
Liebert DSE and Liebert MC has six distinct operating modes:
• Idling with compressor and pumps Off
• Startup
• Compressor operation
• Compressor-to-pump changeover
• Pump operation
• Pump-to-compressor changeover

A circuit will run most of the time in either compressor or pump


operation mode. These modes both efficiently remove heat from
the conditioned space and reject it via the air-cooled condenser.
The flow paths during each mode of operation are detailed in
Figures 3 and 4.
A couple of differences to note between Compressor Mode and
Liebert® EconoPhase operation:
• The unit does not dehumidify in Liebert® EconoPhase operation.
If dehumidification is desired, Liebert® EconoPhase operation
must be disabled.
• Bubbles may be seen in the site glass in the indoor unit when
the system is in Liebert® EconoPhase operation. This does not
1.5 Standard Air-Cooled System vs. Liebert® PDX necessarily mean the system is low on charge.
EconoPhase System
There are differences between the standard air-cooled system and
a system designed with the Liebert® EconoPhase. The user must
be aware of these differences to achieve the best operation. This
section summarizes the differences; more detailed explanations

Liebert® PDX, EconoPhase Version - UM - 265133 - 29.08.2019 3


Fig.3 - Compressorized operation flow path

Check Valve

Condenser

Solenoid Valve Pump

Check Valve
Electronic
Expansion Check
Valve Valve

Evaporator Compressor

Fig.4 - Pump operation flow path

Check Valve

Condenser

Solenoid
Pump
Valve
Check Valve
Electronic
Expansion Check
Valve Valve

Evaporator Compressor

4 Liebert® PDX, EconoPhase Version - UM - 265133 - 29.08.2019


1.7 - Module Communications
The Liebert® PDX (room unit), Liebert MC™ (microchannel • Cable Type
condenser) and Liebert® EconoPhase (Pumped Refrigerant • Conductors-22-18AWG stranded, tinned copper
Economizer) require communication when combined into a system. • Twisted pair (one pair is required for connection)
This is done through a CANbus communication interface. A CANbus • Braided shield or foil shield with drain wire
cable must be connected from the Liebert® PDX at the designated • Low capacitance (<=15pF/ft)
terminal(s) to TB49 on the Liebert® MC condenser board. If there is • Cat5e or similar
an additional condenser, TB50 of the first condenser will continue • UL approved temperature rated to 75°C (167°F)
out to TB49 on the second condenser. • UL approved voltage rated to 300V
In a system equipped with a Liebert® EconoPhase, the CANbus • UV - and moisture - resistant if not run in conduit
cable must be connected from TB50 on the last condenser to TB49 • Plenum rated-NEC type CMP, if required by national or
on the Liebert® EconoPhase CANbus terminal block. local codes
The two devices that are connected at the ends of the CANbus will • High Voltage Restrictions
require termination to be set by jumper or plug. One end will be at • Do not run communications cable with high voltage cable.
the last outdoor device in the connection chain; the other end of the • When routing cable, avoid laying, fastening or coiling
CANbus is either in the indoor unit or at a remote sensor. To near or on high voltage wiring, conduit, or light ballasts.
terminate, place a jumper on J6 Pins 1 and 2 on the Liebert® MC Communication signals in equipment may be disturbed.
condenser or Liebert® EconoPhase board. For other Liebert® • Keep communications cable away from other electrical
iCOM boards directly associated with the indoor unit, terminate by noise sources.
placing a jumper on P78 Pins 2 and 3. • Environmental and Safety
See Fig. 5 for CANbus connections, jumper and DIP switch settings. • Vertiv® recommends routing cable inside conduit where
• Length Restrictions the cable exits the building to outdoor units, between
• The indoor Liebert® PDX can be no more than 100m outdoor units and any other location where environmental
from the condenser. The CAN communication cable can conditions could degrade the cable’s integrity.
be longer, but the total length should not exceed 150m • Follow all national and local codes regarding cable
between the indoor Liebert® PDX unit and all outdoor routing, ratings, etc.
equipment.

Fig.5 - CANbus connections

On
TB50 Liebert
EconoPhase 1
TB49 Circuit 1 J6
3 1 2 3 4 5 6 7 8
CAN
On
TB50 Liebert 1
EconoPhase J6
TB50 Circuit 2
3
1 2 3 4 5 6 7 8
CAN
TB49 Liebert
EconoPhase
TB49 CANbus Terminal Block
Factory-Installed CANbus Cable
Field-Installed CANbus Cable On
TB50 Liebert
1
MC Unit
Circuit 2 J6
TB49
3 1 2 3 4 5 6 7 8
CAN
On
P67 TB50 Liebert 1
Indoor Unit With MC Unit J6
Liebert iCOM TB49 Circuit 1 3 1 2 3 4 5 6 7 8
Connect wire 3 to PIN1and wire 4 to PIN3 CAN

Liebert® PDX, EconoPhase Version - UM - 265133 - 29.08.2019 5


1.8 - Description of Liebert® EconoPhase Operation • Mixed Mode: The pump in Circuit 1 is On and the compressor(s)
in Circuit 2 is On. Some systems may not have Mixed Mode
The Liebert® EconoPhase unit enables the Liebert® PDX system capability, depending on the manufacture date. Contact the
to operate in any of three modes to control temperature, depending factory to inquire about a software upgrade.
on the outdoor temperature and the load. 1.8.1 EconoPhase Control
• Compressor Mode
• Pump Mode EconoPhase operation has three main controlled parameters:
• Mixed Mode • return or supply air temperature control
When the outdoor temperature becomes low enough to provide • refrigerant temperature
the required temperature difference between the inside air and • pump pressure differential (outlet pressure - inlet pressure)
the outside air, there is no need to compress the refrigerant to a Room Temperature
higher pressure/temperature. When the outdoor temperature is When the system is in Pump Mode, the room temperature is
low enough, the system switches from Compressor Mode to Pump controlled by modulating the pump speed with a variable frequency
Mode or to Mixed Mode. drive. The load requirement will determine if one pump or two
• Compressor Mode: All available compressors may be used are needed. Figure 8 shows the sequence of operation in terms
to maintain the control temperature. All the available Liebert® of pump speed. Minimum speed is 45% and maximum speed is
EconoPhase pumps are Off. The control will typically run in 100%. See Table 2 for more detail on the events shown in Figure 8
this mode when the load and temperatures are such that full and the conditions that trigger action.
or partial Liebert® EconoPhase operation is not possible, or The pump startup routine calls for a start speed of 80%. The pump
because certain pumps have experienced alarms. will run for up to 60 seconds at 80% with the EEV at 60% while
• Pump Mode: All of the available pumps may be used to waiting on the pump pressure differential to reach at least 0.83 bar
maintain the Control Temperature. All the compressors in the to indicate that flow has been established. If the pump establishes
system are Off. The control will typically run in this mode when flow, the speed will change from 80% to the required control speed
load and temperatures permit. as shown on the curves in Figure 6.

Fig.6 - Two-circuit pump control

Pump y
Speed

C E
Maximum I
Pump
Speed
Pump 1
L

D
Pump 2
B G
Minimum
J
Pump H
Speed
A K F
x
0 20% 40% 55% 75% 100% Capacity

Pump 1 under manual control


Pump 1 under PID control
Pump 2 under manual control
Pump 2 under PID control

6 Liebert® PDX, EconoPhase Version - UM - 265133 - 29.08.2019


Tab. 1 - Description of events and actions in Figure 6
Event Condition to Trigger Action Action
Pump 2 Off; and (Pump 1 at minimum speed for 60 sec.; and
B to A Pump 1 turns Off; Pump 2 remains Off
Delta T [indoor air temperature - setpoint] < -1.7°C
Pump 1 turns On and runs on PID; Pump 2 remains
A to B Both Pump 1 and Pump 2 Off; and Delta T > 0°C
Off
Pump 2 turns On at starting speed, then goes to
Pump 2 Off; and Pump 1 at maximum speed for 60 seconds;
F to G minimum speed immediately. Pump 1 continues to
and Delta T > -0.6°C
run on PID
At E and H Pump 1 at maximum speed; and Pump 2 at minimum speed; Pump 1 runs at maximum speed, while Pump 2 runs
upward and Delta T > -0.6°C on PID
At E and H Pump 1 at maximum speed; and Pump 2 at minimum speed; Pump 1 runs on PID, while Pump 2 runs at minimum
downward and Delta T < -0.6°C speed
Both Pump 1 and Pump 2 at minimum speed for 60 sec.; and Pump 2 turns Off, while Pump 1 runs at minimum
J to K
Delta T < -0.6°C speed
No action to Pump 1; turn On Pump 2 at 80% speed,
Pump 2 Early
Pump 2 Off; and Delta T > 1.1°C once the startup procedure is finished, step change
Startup
to minimum speed immediately

As seen in the last row of Table 1, an exception to the “F to G” control changes from superheat control to manual control. The
event, in which Pump 2 starts if Pump 1 is at its maximum speed Liebert® iCOM then signals the EEV to control its position based on
for 60 seconds and Delta T (Room Air Temperature - Setpoint) is > pump differential.
0.6°C, is that Pump 2 will start when Delta T > 1.1°C even if Pump The default minimum EEV position is 50% and the maximum
1 is not at its maximum speed. In that event, Pump 2 starts via the is 80%. The pump differential setpoint is 20 psid. If the pump is
startup routine and then goes immediately to its minimum position. running at a high speed at steady state, the EEV may be at 80%
In the case of a transition from Compressor Mode to Pump Mode, and the actual pump differential may be above 25 psid. In that case,
the pumps will be given initial speeds based on the call for cooling the EEV will stay at 80% and the differential will just be a function of
at the time of transition. The pumps will go to this initial speed after pump speed and system pressure drop.
the startup routine is completed. This will mean that, depending If the pump differential drops below 5 psid continuously for 30
on the load, both pumps will start immediately at the transition to minutes, the system will switch to direct expansion mode for 30
Pump Mode from Compressor Mode. minutes. The system will switch back to EconoPhase operation if
When the system is in Mixed Mode, the room temperature is the conditions are still compatible.
controlled either by modulating the digital compressor(s) on Circuit
1.8.2 Pump Startup Routine
2 with the pump on Circuit 1 at 100%, or by modulating the pump
speed on Circuit 1 with the compressor(s) operating at the minimum When either pump attempts to start, the first attempt will be at 80%
digital percent. speed. If flow is not established (as detected by pump differential being
at least 12 psi within 60 seconds), the pump will turn Off for 10 seconds
Refrigerant Temperature
before trying again at 90% speed. If flow is still not established, the
When a circuit is running in Pump Mode, the refrigerant temperature
pump will turn Off for 10 seconds before trying again at 100% speed.
is controlled by the condenser fan speed. When a circuit switches
If flow is not established after the 100% speed attempt, the system
from Compressor Mode to Pump Mode, the condenser fan speed
will switch to DX mode for 10 minutes before attempting to start the
control changes from pressure control to temperature control,
pumps again if the conditions are still compatible.
with the controlled parameter being condenser outlet refrigerant
The second startup routine is the same as above. If the second
temperature.
startup attempt is unsuccessful, the system will switch to DX mode
The default setpoint on Circuit 1 is 7.2°C, while on Circuit 2 it
for 60 minutes before trying again.
is 2.8°C. The condenser fan speed will modulate to provide the
The third startup routine will be the same as above. If the third
respective temperature. But if the outdoor temperature is warm
startup attempt is unsuccessful, a “Pump Startup Fail” alarm will
enough, or if the load is high enough, the fans might be at 100%
be displayed and EconoPhase operation will be locked out until the
and the actual refrigerant temperature might be above the setpoint.
user manually resets the event at the Liebert® iCOM.
In that case, the temperature will depend on the heat rejection
capability of the condenser at the given conditions. 1.8.3 Switch from Compressor Operation to Pump Operation
Actual fan speed will depend on the load and the outdoor The Liebert® iCOM will run the system in the most efficient operating
temperature. The fan speed will be lower for a given heat load with mode, given the load and temperature conditions. If Mixed Mode is
lower outdoor temperature in order to maintain the setpoint. available, the system will change from Compressor Mode to Mixed
Because the refrigerant temperature could be below the dew point Mode when partial Liebert® EconoPhase operation is possible
inside, the indoor piping must be insulated to prevent condensation. and from Compressor or Mixed Mode to Pump Mode when full
In addition, the outdoor piping must be insulated so that heat is not Liebert® EconoPhase operation is possible.
lost to the outdoor air at very low ambient temperatures, causing
the refrigerant temperature to fall and increasing the possibility of 1.8.4 Switch from Pump Operation to Compressor Operation
frost at the evaporator. The unit will switch from Pump Mode to Mixed Mode or Compressor
Pump Pressure Differential Mode when at least one of the following is true:
The pump pressure differential must to be maintained above a • The difference between the actual controlled air temperature
minimum for cooling and lubricating flow to be provided to the pump and the setpoint is 75% into the Cooling Proportional Band
motor and bearings. The differential is controlled by EEV position. for 5 minutes. The default is 75%, but the percentage can be
When the system switches to EconoPhase operation, the EEV changed at the Liebert® iCOM.

Liebert® PDX, EconoPhase Version - UM - 265133 - 29.08.2019 7


NOTE
At startup and at switchover from compressor operation to pump While the outdoor loop temperature could be close to the same
operation, more time is allowed to bring the temperature under con- on both circuits, the indoor loop temperatures (in most cases) and
trol, but the temperature will never be allowed to go outside the pressures in Circuit 1 will be higher than in Circuit 2 because of
cooling proportional band. the staged cooling evaporator design in the Liebert® DA125. The
Suct Ref Temp will be a function of load, return air temperature and
• The pump differential pressure is below 34 kPa for 30 minutes.
pump speed.
• The refrigerant temperature leaving the pump is below -1.1°C
Table 2 shows some representative loop temperatures for
for 60 minutes.
EconoPhase at the outdoor rating condition, 1.6°C, for several
• The pump does not establish flow at a pump startup attempt.
heat load conditions and two return air conditions. System pressure
• Power is lost at the Liebert® EconoPhase unit.
drop for a given application will affect these temperatures because
1.8.5 Loop Temperatures of its impact on flow rates for a given pump speed.
The Liebert® EconoPhase page on the Liebert® iCOM® display NOTE
shows Dis Ref Temp (pump outlet temperature) and Suct Ref Temp The data in Table 2 is from a system tested in controlled conditions
(evaporator outlet temperature). and is for reference only.
Tab. 2 - Representative Liebert® EconoPhase loop temperatures at 1.6°C outdoor temperature
Outdoor RA Circuit 1 Circuit 2 Circuit 1 Circuit 2 Circuit 1 Circuit 2 Circuit 1 Circuit 2 Circuit 1 Circuit 2
Load,
Temp. Temp. Dis Ref Suct Ref Suction SH Evap Saturation
% Pump Speed, %
°C °C Temp. °C Temp °C °C Temp °C
100 1.6 29.4 100 60 1.11 4.4 27.7 20 -5.6 -5.2 15.5 7.4
75 1.6 29.4 100 46 1.11 2.7 25.5 20.5 -7.6 -2.2 15.5 4.7
50 1.6 29.4 64 45 7.7 2.7 28.8 23.8 0.4 2 10.7 4.2
25 1.6 29.4 54 Off 5 NA 28.8 NA 3.7 NA 7.5 NA
100 1.6 23.8 100 55 10 2.7 14.4 16.1 -16.4 -7.2 13 5.4
75 1.6 23.8 100 45 10.5 3.3 13.8 17.7 -16.9 -5 13.3 4.7
50 1.6 23.8 69 Off 7.7 NA 22.7 NA -6 NA 11.2 NA
25 1.6 23.8 54 Off 5 NA 23.3 NA -1.5 NA 7.3 NA

1.8.6 Mechanical Considerations


The Liebert® EconoPhase pump is located at the condenser It is equally important to pump operation that the receiver be
(receiver) outlet and always needs liquid at its inlet for proper sufficiently above the Liebert® EconoPhase unit; refer to Figure
function. The lines between the receiver and the Liebert® 13 for the proper height difference.
EconoPhase unit must be sloped down toward the Liebert® It is also important that the circuits do not get crossed between the
EconoPhase unit without any traps and with minimal bends. Traps indoor unit, the condenser and the Liebert® EconoPhase unit. If
in those lines will prevent the pump from establishing and from they get crossed, the system will not operate correctly, either in DX
maintaining flow. mode or in Liebert® EconoPhase operation.

8 Liebert® PDX, EconoPhase Version - UM - 265133 - 29.08.2019


Fig.7 - Piping schematic

Differential EconoPhase Unit Differential


Check Valve
Check Valve
Factory installed Check
Valve
Relief Valve

Liebert MC Condenser
Receiver

Ball Valve Solenoid Ball


Valve Valve

Hot Gas
Includes Factory Traps Discharge
No External Trap Required

PX****P room unit Liquid Evaporator Oil trap every


Service Coil 6 m of vertical
Tandem Valve piping
Compressor
Suction

Check
Valve Oil trap on the horizontal
discharge line
before each lift

Service
Valve
Check
Shut-off Valve
Valve
Liquid Return
Electronic
Expansion Valve

Refrigerant Piping Check Valve


Field Piping 10 bar (145 psi)
1. Two refrigeration circuits provided. Single refrigeration circuit shown for clarity.
2. Schematic representation shown. Do not use for specific connection locations.
3. Vertical height of condenser above indoor unit shall be no greater than 18.0m.
4. All indoor and outdoor field refrigerant piping must be insulated,
12mm minimum thickness. All outdoor insulation must be UV- and ozone-resistant

Liebert® PDX, EconoPhase Version - UM - 265133 - 29.08.2019 9


1.9 - Operating limits Remote condenser Vertiv fan speed control (VARIEX) required.
The units are designed to operate within working ranges (see Tab. 3). It is standard available on the MC Condenser EconoPhase
These limits are referred to new machines or to those that have version
been correctly installed and serviced.
Outdoor temperature: higher limit
The warranty clauses are no longer valid for any possible damage
This limit is determined by coupled condenser model.
or malfunction that may occur during or due to operation outside
Exceeding this limit (or a lack of maintenance), the
the application values.
compressor(s) could stop by High Pressure switch. Reset to
normal operation can only be carried out manually.
Tab. 3 - Operating limits
Approved Remote Air Condenser
Temperature: From 20°C to 35° C To ensure safe and correct operation, best performance,
From 5.5 g/kg to and longest life the units must be connected only to remote
Room air conditions Humidity ratio condensers approved by Vertiv.
12 g/kg
The warranty clauses are no longer valid if the unit is connected
Relative humidity From 20% to 60% to an unapproved remote condenser.
Temperature: From 26°C to 40° C
Room air conditions From 5.5 g/kg to Relative position room unit vs. remote condenser
Humidity ratio
PX150 - PX165 12 g/kg
up to 60 m up to 100 m
Relative humidity From 20% to 60% From unit to condenser, max
equivalent equivalent
distance
Temperature: From -20°C to 50° C length length
Max. 90% RH, Max geodetic height between
Storage conditions
Relative humidity preventing surface condenser and room unit. The from 0 m to from 0 m to
condensation. condenser located below the 18 m 18 m
room unit is not allowed.
V ± 10%
Power supply tolerances Requirements
Hz ± 2
Pipe diameter see Tab. 6 see Tab. 6
Note:
Oil traps on vertical line of gas every 6 m, every 6 m,
The allowed thermal load shall not be lower than 20% of nominal
refrigerant max max
air conditioner cooling capacity. Lower thermal load will drive
to imprecise temperature and humidity control and frequent see Tab. see Tab.
Extra oil charge
compressor(s) switch on/off. 7(Enc. B) 7(Enc. B)
Note: Remote condenser fan speed
The minimum condensing temperature for PX150-165 is 40 °C. mandatory mandatory
control (VARIEX) installation
Outdoor temperature: lower limit oversized
Condenser design
Exceeding the winter low temperature limits could +20%
drive to issues at the microprocessor control, at the Hot Gas Reheat not allowed not allowed
electric devices and at the fan operation. Normally with
these low temperatures the compressor is stopped Insulation external liquid pipe
mandatory mandatory
and the EconoPhase is active. In case of compressor line
running, exceeding these temperatures could stop the
compressor(s) by Low Pressure transducer. Reset to
normal operation can only be carried out manually through
the unit control.
down to - 35° C

10 Liebert® PDX, EconoPhase Version - UM - 265133 - 29.08.2019


2 - Preliminary operations 2.5 - Handling the Unit While Packaged
• Transport unit using a fork lift or pallet jack; otherwise use a
2.1 - Safety Information crane with slings, in this case use spreader bars to avoid risk
of crushing.
WARNING!
• If using a fork lift or pallet jack, make sure the fork (if adjustable)
Risk of top-heavy unit falling over! Improper handling are spread to the widest allowable distance to still fit under the
can cause equipment damage, injury, or death! Read skid. Also, ensure the fork length and distance is suitable for
all of the following instructions before attempting to move, lift, the unit length and to ensure the unit stability.
remove packaging, or preparing unit for installation. • When moving the packaged unit
with a fork lift, lift the unit from the WARNING
CAUTION! designated side of the unit not
higher than 152 mm off the ground.
Risk of sharp edges, splinters and exposed fasteners! If circumstances require the unit to
Can cause personal injury! Only properly trained be lifted higher than 152mm great
personnel wearing appropriate safety headgear, gloves, shoes and care shall be exercised and all
Unit weight is unbalanced.
Improper lifting can cause
CENTER OF personal injury, death, or

glasses should attempt to move, lift, remove packaging from the


damage to unit. Lift unit

by-standing personnel are to be no GRAVITY from this side only.


HEAVY SIDE!
unit or prepare the unit for installation. closer than 5 m to the lift point of
the unit.
CAUTION! • Always refer to the location of the Center of Gravity indicators
Risk of overhead interference! Can cause unit and/or when lifting the unit from any other side.
structure damage! The unit may be too tall to fit through • Use the center of gravity indicators on the unit panels to
a doorway while on the skid. determine the position of the slings.
Measure the unit and doorway heights and refer to the installation • Center of gravity varies per unit size and selected options.
plans prior to moving the unit to verify clearances. • Slings shall be equally spaced on either side of the center
of gravity indicator, and with the widest allowable distance.
NOTICE! Be sure that the distance between slings guaranties the unit
stability.
Risk of unit damage if improperly stored! Keep the • Place the slings between the unit bottom rails and the skid.
unit vertically upright, indoors, and protected from
dampness, freezing temperatures, and contact damage.

NOTICE!
The conditioner must never be installed outdoor.
See drawings in Enclosure C.

2.2 - Equipment Inspection


Upon arrival of the unit, and before unpacking, verify that the
labeled equipment matches the Bill of Lading. Carefully inspect all
items for either visible or concealed damage. Damage should be
immediately reported to the carrier and a damage claim filled in
with a copy sent to your sales representative.
Equal Equal
Distance Distance
2.3 - Packing material
All material used to package this unit is recyclable. 2.6 - Unpacking the Unit
Please save for future use, or dispose of the material
appropriately.

2.4 - Recommended Unit Handling Equipment 1. Remove the exterior stretch


wrap packaging material from
around the unit, exposing the
Pallet Jack protective corner and side
Fork Lift packaging planks.

Spreader
Piano Jacks Bars and
Slings 2. Remove the top cover, corner
and side packaging planks
from the unit

Liebert® PDX, EconoPhase Version - UM - 265133 - 29.08.2019 11


2.7 - Moving to the Installation Location with Piano 2.8 - Unit Weight
Jacks Tab. 4 - Unit Weight
Make sure the floor can support the unit when being moved Models A [kg] Packaging [kg]
with piano jacks. Adequate support (e.g. metal plates) should
Standard Weight Unit
be used to cover the floor to distribute the weight on the floor.
PX082 931 42
PX094 929 42

1. Acquire piano jacks and PX104 931 42


place them into a position PX120 954 42
so one is at each end of
PX150 1080 58
the unit.
PX165 1080 58

3 - Positioning
2. Remove 4 bolts from the Depending on the unit air discharge configuration there are different
pallet, two on each side. kinds of positioning.
Bolts can be removed by • Before proceeding with the installation of all units see overall
using a socket wrench, dimensions and service area drawings in Enclosure C -
openend wrench or pliers. Installation Drawings
• Make sure the floor can support the unit weight (see point 2.8
Unit weights)
• If required, accessories are available to support the unit
in the final position, to help with water connection and the
maintenance operation.
See Enclosures E - Accessories

3. Place a protective material NOTICE: Ensure isolation between the air conditioner
between the unit and the and the floor to avoid vibration transmission.
piano jacks and straps.
3.1 - Positioning: Downflow Up.
• The units have to be installed on the floor
• Downflow Up version - a raised floor with an opening below
the unit is required to ensure the correct airflow under the floor.
See Enclosure C.
1. To move the unit use the piano
jacks. Make sure the floor can
4. Using the piano jacks, support the unit when being
the unit can be moved moved with piano jacks.
to the site for installation 2. Place protective material between
(min. two technicians are the unit and the piano jacks and
required). straps.

5. Piano Jacks Removal 3. With the unit secured to the piano jacks it can be moved to the
• Place the unit as low as the piano jacks will allow site for installation (min. two technicians are required).
• Undo all the strapping holding the piano jacks to the unit
• Use a pry bar or a similar device to lift the unit high enough 3.2 - Positioning: Downflow Down.
allowing the removal of the piano jacks on each side A raised floor is required for this installation. The fan section is
• Remove all material used to protect the unit from the piano installed completely under the floor allowing the correct airflow
jacks and strapping below the floor. See
To move the Fan and the Coil Module of the Extended Height Enclosure C
unit use the above instructions (point 1 to 5). 1. Attach 4 shackles M12
to the coil module (not
supplied). Use appropri-
ate shackles to lift the to-
tal assembled unit load.

12 Liebert® PDX, EconoPhase Version - UM - 265133 - 29.08.2019


2. Use sling and a 4
point lifting bar (not 4 - Refrigeration connections
supplied) to lift the unit
and place it on the floor 4.1 - Refrigeration pipeline connections
in the right position. The air condensing units are delivered helium- pressurized at
2 bar.
CAUTION: The discharge operation of the room unit
pressurized with helium (at 2 bar) and the unbrazing
of the bottoms from the connections must be carried
out as last operations, immediately followed by the
connection and emptying of the whole system.
4.1.1 - General layout
1. In soft or hard copper.
The diameter required is stated in Tab. 6.
If the installer intends to use pipes of a larger diameter (e.g.
for long winding runs) then consult HPAC Technical Sales
Support.
Use as short refrigeration pipelines as possible to minimize
Downflow Down position the total charge of refrigerant and the pressure drops.
Lay the horizontal gas pipes with 1% downward gradient
towards the refrigerant flow.
2. Reduce the number of bends, which must be of large radius,
to a minimum.
3. Insulate the piping as specified in Tab. 5. If the pipes are put
next to electrical cables it is advised to insulate them to avoid
damage to cable insulation.
4. There must be a minimum separation of 20mm between the
gas and liquid pipelines.
If this is not possible insulate both lines.
5. Support both horizontal and vertical pipes with vibration-
damping clamps (which include rubber gaskets).
Place these every 1.5 - 2 m.
Note:
In PX082, PX094, PX104, PX120, both circuits have tandem
compressors: each tandem compressor is composed of one scroll
Right position of the Downflow Down unit respect the floor level. compressor and one digital scroll compressor.
All dimensions in mm
It is the responsibility of the customer to ensure the right support
below the unit; if necessary accessories are available.
See enclosure E.
Note:
Seal any gap between the unit and the floor edge with a gasket.

Liebert® PDX, EconoPhase Version - UM - 265133 - 29.08.2019 13


Fig. 8 - Recommended condenser and Liebert® EconoPhase™ unit locations, typical unit arrangement diagram layout

Top View

Circuit 1

Circuit 2 Liquid Line


to Liebert
EconoPhase
from Bottom of
Air-Cooled Air-Cooled Receiver
Condenser Condenser
Entering Hot Gas Line Entering Hot Gas Line
CIRCUIT 1 1067mm
*Liquid line from CIRCUIT 2
Minimum
Top View Condenser 28mm.
Clearance
Do Not Trap Line
Slope toward Liebert
EconoPhase unit
50.8mm per 3m.

Liebert
EconoPhase Minimum Clearance: see relevant User Manual

Unit
* Liquid from Condenser 28mm
Do Not Trap Line
Slope toward Liebert
EconoPhase unit
50.8mm per 3m.
* Liquid from Condenser 28mm"
Do Not Trap Line
Slope toward Liebert
EconoPhase unit
50.8mm per 3m.

CIRCUIT 1 CIRCUIT 2

1524mm

1524mm
leg height
Typical; see Note 1.

Factory-Supplied, Field-Installed *Components are not supplied by


Liebert but are recommended
Field Piping for proper circuit operation and
maintenance.
1. For proper pump function, a minimum elevation difference of 1524 mm **Components supplied by Liebert
must be maintained between the bottom of condenser box to the bottom and must be field-installed.
of Liebert EconoPhase unit.
2. All indoor and outdoor field refrigerant piping must be insulated, 12.7mm minimum.
All outdoor insulation must be UV- and ozone-resistant.

14 Liebert® PDX, EconoPhase Version - UM - 265133 - 29.08.2019


Tab. 5 - Condenser positioning 4.1.3 - Installing pipelines
CONDENSER CONDENSER ABOVE THE FOLLOWING OPERATIONS MUST BE CARRIED OUT BY
POSITION CONDITIONER AN EXPERIENCED REFRIGERATION TECHNICIAN.
gas required NOTICE:
INSULATION The discharge operation of the room unit pressurized with
liq. required helium (at 2 bar) and the unbrazing of the bottoms from
1% the connections must be carried out as last operations,
immediately followed by the connection and emptying of the
whole system.

gas
PRE 1. Lay the piping, taking note of the following:
• Welding:
(see **)

room unit • All joints must be braze-welded.


• Avoid butt welds by using sleeves or enlarging one
LAYOUT of the pipes using a pipe opener.
• Use silver-based solders and the correct apparatus.
liquid

• Guarantee a correct weld as a refrigerant leak, or


6m
(see *)

a faulty weld which leads to a leak later on, can


seriously damage the air conditioner.
1%
• Always use large-radius curves (bending radius at least
(*) Oil traps every 6 m of equal to pipe diameter). Bend the pipes as follows:
vertical piping • soft copper: by hand or bending device.
(*) Oil traps every 6 m of vertical pipping. Create an oil trap on • hard copper: use preformed curves. Do not overheat
the horizonthal discharge line before each lift. the pipes when welding so as to minimize oxidation.
2. Connect the pipes to the condenser:
(**) See paragraph 1.9 - Operating limits
• Condensers with butt-welded pipe connections: cut the
pipe, enlarge it and weld it to the pipeline.
4.1.2 - Pipe diameter • Condensers with threaded tap connections: flange the
pipes and connect.
The diameters of the connecting pipes between the conditioner and
RESPECT THE DIRECTION OF REFRIGERANT FLOW
the condensing unit listed in Tab. d must be respected, otherwise
(SEE LABELS ON REFRIGERANT CONNECTIONS).
the guarantee becomes invalid..
3. Wash out the pipelines as follows:
Tab. 6 - Pipe diameters (room unit - remote condenser - pump a. Plug up the free ends of the pipes.
module) b. Connect a helium or nitrogen cylinder, fitted with a
reducer (max. pressure 10 bar), to the ¼” SAE Schrader
STANDARD PIPE DIAMETERS valve of the condenser.
(Valid for equivalent lengths up to 100 m) c. Pressurize the pipes with helium or nitrogen.
copper tube external diametre x thickness [mm] d. Unplug the pipes instantaneously.
R410A e. Repeat a) - d) several times.
MOD.
Liquid from Liquid from PRE THIS OPERATION IS IMPORTANT TO AVOID REFRIGERANT
Gas FILTER CLOGGING, ESPECIALLY WHEN HARD COPPER
condenser to PRE to room unit
PIPING IS USED.
PX082 28 x 1.5 28 x 1.5 22 x 1.5
4. Open all the room unit shut- off valve.
PX094 28 x 1.5 28 x 1.5 22 x 1.5 5. Discharge the room unit pressurized with helium (at 2 bar)
PX104 28 x 1.5 28 x 1.5 22 x 1.5 opening the charge valves so that all the branches of the circuit
are discharged (e.g. on the receiver, on the low pressure side
PX120 28 x 1.5 28 x 1.5 22 x 1.5
and on the compressor delivery).
PX150 35 x 1.5 35 x 1.5 28 x 1.5 6. Unbraze the bottoms from the connections of the room unit.
PX165 35 x 1.5 35 x 1.5 28 x 1.5 7. Fix (weld) the pipes to the connections on the air conditioner.
8. Connect the refrigerant safety valve to the outdoor with a
copper pipe sized in order to satisfy the requirements of
WARNING: Due to higher pressure with R410A, use EN13136 (i.e. till 10m length, i 26mm).
copper pipes and copper fittings with thickness 1.5mm
when external pipe diameters are higher than 18mm
(22 and 28mm)

Liebert® PDX, EconoPhase Version - UM - 265133 - 29.08.2019 15


Tab. 7 - Weight of refrigerant contained in piping during operation
EXTERNAL PIPE DIAMETER gas(*) liquid (+), at different condensing temperatures R410A (kg/m)
(mm) 35.0 0C 46.0 0C 57.0 0C
22 x 1.5 0.027 0.286 0.265 0.240
28 x 1.5 0.047 0.496 0.459 0.416
35 x 1.5 0.076 0.812 0.751 0.681
(*) Due to the small weight influence (at 15.5 bar - discharge temp. 650C), only 46.36 kg/m3 for R410A is considered.
(+) Liquid pressure and density varies according to condensing temperature (see refrigerant tables).

Tab. 8 - Equivalent lengths (m) of: curves, shut-off and non-return valves

Nominal
diameter
(mm)

90 45 180 90
12 0.50 0.25 0.75 2.10 1.90
14 0.53 0.26 0.80 2.20 2.00
16 0.55 0.27 0.85 2.40 2.10
18 0.60 0.30 0.95 2.70 2.40
22 0.70 0.35 1.10 3.20 2.80
28 0.80 0.45 1.30 4.00 3.30

16 Liebert® PDX, EconoPhase Version - UM - 265133 - 29.08.2019


4.2 - Vacuum creation and refrigerant charge 5. Break the vacuum as follows:
a) Close the cock (10a) for the vacuum pump (10).
NOTICE: Check the refrigerant type to be used b) Open the cock of the refrigerant cylinder (11a) until the
on the data plate of the air conditioner and on the system reaches a pressure value of about 1 bar.
refrigerating compressor. NOTICE: The refrigerant must be introduced and
Fig. 9 - Vacuum Pump and refrigerant charging cylinder charged on evaporator inlet (5/16 Shrader valve)
connections for vacuum creation and refrigerant charge taking only liquid fluid from the cylinder.
c) At this point both the vacuum pump and the refrigerant
cylinder can be disconnected as follows:
11a c1) close the cylinder cock (11a)
c2) close the way 5/16” SAE of the connected Schrader
14
valves.
6. Inspect all connections/joints using a leak detector. If a nleak
11 is found, empty the pipes and the condenser, seal the leak and
repeat the instructions in 3) - 6).
7. Now the machine is ready for completing the charge and the
13 start-up.
8. Charge the refrigerant (ONLY LIQUID) by means of the charge
valve placed at the evaporator inlet.
(*) 4.2.2 - R410A refrigerant charge
1. Start the unit as described in para. 7.1.
2. Manually start the compressor (when the unit is equipped with
tandem compressors start both of them), ensure the unit is not
in the dehumidification phase).
3. Guarantee a constant condensing temperature (preferably
R.L. 42-45°C); if necessary, partially obstruct the condenser coil
surface or limit its ventilating power to obtain these conditions.
4. Charge the unit until the working conditions of the entire
refrigeration circuit have become normal.
12 5. Using a manometer, check that the evaporating temperature
is above 00C.
10a 6. Verify that the superheat is 6-8 K (to do this refer to para. 10.1).
7. Follow the diagram below to define the charge. Measuring
condensing temperature and evaporating temperature at
10b the compressor, find in the diagram the target subcooling
then adjust the charge to match the target subcooling found
(subcooling should be measured at the expansion valve inlet).
10
With scroll compressor cooling systems, during the charge
adjustment, the compressors have to be at the full capacity.
PDX
2÷5 ° C evap. temp.
14
5÷8 ° C evap. temp.
12 8÷12 ° C evap. temp.
(*) only with reheating coil (optional)
10
subcooling [K]

4.2.1 - R410A precharge 8


6
1. Open all cocks of the system including those used for
pressurizing (ambient unit and condensing unit). 4

With this operation all the components of the refrigerating 2

circuit must be subject to vacuum. 0


40 45 50 55 60
2. Connect a proper, high efficiency vacuum pump (10) suitable 25 30 35
Condensing temperature [° C]
for polyester oils to the couplings:
- Compressor intake and delivery using the 5/16 PDX SMART AISLE APPLICATION
Schrader valves welded on the piping. 8÷12 ° C evap. temp.
14
- Schrader coupling (12) fit on the liquid receiver. 12÷15 ° C evap. temp.
12
- Schrader coupling (13) fit on the compressor or fan space, 15÷20 ° C evap. temp.
10
if the reheating coil option is available.
subcooling [K]

8
3. Provide for a connection with refrigerant cylinder before
making vacuum. 6

4. Make the system vacuum up to 0.3 absolute mbar and after 4

3 hours check if 1.3 absolute mbar have not been exceeded. 2

This condition ensures a humidity lower than 50 ppm inside 0


25 30 35 40 45 50 55 60
the system. If the complete vacuum is not possible, this means
that there are some leaks (to be removed according to the Condensing temperature [° C]

instructions in 6 below).
NEVER USE THE COMPRESSOR TO CREATE A VACUUM 4.3 - Refrigeration circuits (see Enclosure D)
(THIS INVALIDATES ITS GUARANTEE). See drawings in Enclosure D.

Liebert® PDX, EconoPhase Version - UM - 265133 - 29.08.2019 17


5 - Water connections Fig. 11 - Wye vs. Delta power supply connection diagram
Wye Power Supply Delta Power Supply
Connection Connection
5.1 - General warnings
ENSURE THAT THE TUBING DOES NOT OBSTRUCT THE AIR
FLOW (Downflow units only).
IF THE TUBING IS TO RUN OUTDOORS, ADD ETHYLENE
GLYCOL TO THE CIRCUIT.

5.2 - Water connections


5.2.1 - Condensate drain (for unit without condensate pump);
(Fig. 10):
• Use galvanized steel, PVC or flexible polythene tubing.
• Allow a 1% gradient towards the drain. Acceptable Power Supplies-380V to 460V Nominal Units (TT
• It is necessary to make a drain trap (1) placed at least 200mm System, TNS System or TNC System)
below the drain tray (2). In the Upflow configuration units the • 380V wye with solidly grounded neutral and 220V line-to-
drain trap must be placed under the unit, in the false floor. ground
Caution: If the drain trap is done inside the fan module • 460V wye with solidly grounded neutral and 277V line-to-
in the Downflow configurations attach the tube and the ground.
drain trap properly to the fan module frame using a
Unacceptable Power Supplies - 380V to 460V Nominal Units
cable tie, avoiding the risk of contact with fans.
(IT System)
• Fill the drain trap with water (3).
• Wye with high-resistance (or impedance) ground
Fig. 10 - Condensate drain • Delta without ground or with floating ground
• Delta with corner ground
2
• Delta with grounded center tap.
If the unit must be installed in the IT System, contact Vertiv
Technical department prior to installation.

6.3 - Power supply cable connection.


min.
1
200 mm • Connect the cable to the Line inlet terminal board. See Fig.12
power supply cable path. For units with dual power supply
3 option do not connect the power cable supply as illustrated in
Fig. 12; two supply cables must be arranged and connected to
the additional electrical panel placed near the main electrical
min. panel.
100 mm
• Use the cable size defined according to maximum current
absorbed, the supply voltage, the installation type and the
BRACKET
local specification. For unit with dual power supply both supply
cables must be dimensioned as described above.
• The system/line cable protection is to be arranged by the
to be
connected customer. Use a protection with differential switch. If the
by user system is equipped with EC fans, use a B type switch.
• Use multipolar cables with sheath (CEI2022, IEC 60332) only.
5.2.2 - Humidifier (optional): • Do not fit the supply cable in the raceways inside the machine
See Enclosure A. electric board.
See electrical data in Enclosure B: Technical data tables.
WARNING: For the units (in particular if the external
6 - Electrical connections display isn’t installed) must be provided an external
main switch, easy to access, to facilitate, when
necessary the unit shutdown.
6.1 - Electrical connections
1. Before proceeding with the electrical connections, ensure that: Fig. 12 - Power supply cable connection.
• all electrical components are undamaged;
• all terminal screws are tight;
• the supply voltage and frequency are as indicated on the unit.

6.2 - Wye vs. Delta Connection Power Supply for PDX


The Liebert® PDX EC Fan Model is designed to operate with Wye-
connected power. It will not operate properly with Delta connected
power. A field-supplied isolation transformer or other power
solutions will be needed for proper function. The electronically
commutated motors included in the Liebert® PDX are suitable for
connection to power supplies with a solidly grounded neutral.

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Fig. 13 - Available terminals

AUXILIARY TERMINAL BOX


4 compressors
(Cooling + Electr. heating + Humidification)
394
remote on- off 0394
(CLOSE = ON)
clogged filter (CF) 362
361
(CLOSE = OK)
710
(*) water leakage (LWD)
720

400 (NC)
GENERAL ALARM 401 (C)
(400, 401 NC = alarm or unit off) 402 (NO)
WARNING 300 (NC)
(300, 301 NC = warning or unit off) 301 (C)
302 (NC)

smokestat firestat (AAP) 86


optional (CLOSE = ON) 83

operating fan 70
(CLOSE = ON) 71

operating compressor 1 72
(CLOSE = ON) 73

operating compressor 2 74
(CLOSE = ON) 75

operating compressor 3 76
(CLOSE = ON) 77

operating compressor 4 78
(CLOSE = ON) 79

user alarm 1 86
(CLOSE = OK) 030
user alarm 2 86
(CLOSE = OK) 82

70C Liebert MC Condenser, common control signal 70C


71C Liebert MC Condenser, circuit 1 control signal 71C
230C Liebert MC Condenser, circuit 2 control signal 230C

Note: Connect 70C terminal with Liebert MC Condenser terminal 700, connect 71C terminal with Liebert MC Condenser terminal 710,
connect 230C terminal with Liebert MC Condenser terminal 230.

• Right side: internal low voltage field wiring pathways With any of these failures, the motor stops (electronically - no
• Left side: internal high voltage field wiring pathways potential separation), the status relay is released.
• Use the cable bushing on the back of the panel to get into the NO automatic restart. To reset the alarm, power supply has to be
electrical panel. switched off for min. 20 s once motor is at standstill.
• Use cable tie to fix the power and low voltage cable to the • Mains under-voltage detection:
electrical panel. if mains voltage falls below 3ph/290Vac (typical value) for 5s
For cable entrance holes details see Enclosure D. minimum, motor will be switched off (only by electronics, no
Wiring connections (Fig. 13): potential separation), status relay is released.
• Connection for remote on-off must be done by the installer. If mains voltage returns to correct values, the motor will
• The General Alarm terminals allow remote alarm signaling. restart automatically.
• In case of short circuit, check the sticking of the involved • Phase failure recognition:
switch and replace it. if one phase fails for 5s minimum, motor will be switched off
(only by electronics, no potential separation), status relay is
6.4 - Protection degree IP2x check released.
After whole of the connections and installation works, comprising If all 3 phases return to correct values, the motor will
ceiling elements (plenum, ducting) and floor elements (base frame), restart automatically within 10-40s.
check and verify the protection degree IP2x (protection against finger The power supply for an external speed setting potentiometer is
access, std. IEC 60364-1) at the boundary of the air conditioner. short-circuit protected.
Motor is overload-protected via motor current limitation.
6.5 - Protective features of EC fan
The EC fan has been provided with the following protective features:
• Electronics overheating protection
• Motor overheating protection Warning! Leakage current of the motor is approx. 7 mA.
• Locked rotor protection
• Short circuit at the motor output

Liebert® PDX, EconoPhase Version - UM - 265133 - 29.08.2019 19


7 - Start-up 20. Once the system is operating under load, check the various
components, as follows:
• Verify that the fans are operating properly.
7.1 - First start-up (or after long standstill) • Ensure that the temperature and relative humidity are being
TO PREVENT COMPRESSOR DAMAGE THE CRANKCASE(S) controlled, and that the humidifier (optional) and heating steps
MUST BE PREHEATED FOR AT LEAST 4 HOURS BEFORE (optional) operate when required.
CONDITIONER START-UP (FAILURE TO DO SO INVALIDATES • Ensure that the compressor operates when required.
THE GUARANTEE). • Ensure that the fan operation controller on the external
condenser is calibrated correctly, and that it controls the fan
Start the air conditioner as follows: operation.
1. Open all valves in the refrigeration circuit according to the • Check oil level inside compressors, where compressor’s oil
instruction label attached to the valve. level sight glass is available, after 30 min of compressors
2. Ensure that the refrigerant charge is correct (see Chap. 4). running at maximum capacity: oil level must be between ½ and
3. Using a leak detector, verify that there are no refrigerant ¾ of sight glass. In tandem compressors the oil level must be
leaks. If there are any, then repair the leak and recharge as checked with both compressors running at maximum capacity
described in Chap. 4. (note: when only one compressor is running, the oil level inside
4. At least 4 hours before start-up, close the main switch and the compressor that is not currently running could be at the
miniature circuit breaker for transformers’ protection on the minimum and the compressor, that is running, at the maximum
electrical panel. In the control system factory setting the level; when one compressor is running at maximum capacity
stand alone mode is standard. The stand alone mode gives and one compressor is running in modulating capacity, the oil
the possibility of turning on the unit simply rotating the main level in the latter one could be between 1/2 and the minimum).
switch on the electric panel. The yellow LED on the Control
case will light after turning the unit on, showing the presence 7.2 - Starting and stopping
of the electric power. • ALWAYS ENSURE THAT EACH CRANKCASE HAS BEEN
If the LED does not light up: PREHEATED. FOR BRIEF STOPPAGES KEEP THE SUPPLY
• check the electric panel power supply; TO THE CRANKCASE HEATER.
• check the protection devices (e.g.: thermal switches);
Turn on the unit operating on the ON/OFF switch placed on the
• check the fuses.
display. If the ON/OFF remote device is not installed, the green
5. Verify the operation of the crankcase heater.
LED on the Control case will light up together with the LED placed
6. (With Electronic Expansion Valve option) The battery is
below the ON/OFF switch. The fan starts immediately (the fan
normally charged enough by the supplier to pass properly
always works when the unit is ON); after 2 minutes the regulation is
the production test. In case the unit has been left for long
activated, so the cooling (compressor), heating (electric heaters),
period without power the level of charge could be reduced
humidifying and dehumidifying devices can start.
further. If after Power ON the iCOM control should generate
Adjust the set-point as indicated in Control manual.
the “EEV1/2 Battery failure” warning, please wait approx 24h
Stop the unit putting the ON/OFF switch in OFF.
before to decide to change the battery; this will give necessary
• The main switch on the electrical panel inside the unit should
time for recharge; if after this time the warning event is still
be switched off if the unit is stopped for a long time.
present, then replace the battery with a new one.
7. Check that there are no water leakages. 7.3 - Automatic restart
8. If an external condenser is installed, start it by supplying
If desired, the unit will automatically restart on the return of
power to it.
power after a supply interruption (see Control manual). If the
9. Close all MCBs on the electrical panel.
power interruption is expected to be of several hours, to avoid an
10. Check the supply voltage on all phases.
automatic cold restart of the compressor stop the unit before the
11. Check the supply voltage on all phases for the external
black-out and, on the return of power, allow the compressor to
condenser, if fitted.
preheat before restarting the unit.
12. ENSURE THAT THE COMPRESSOR HAS BEEN
PREHEATED FOR AT LEAST 4 HOURS BEFORE STARTING 7.4 - Checking the refrigeration piping pressure
THE UNIT. drops
13. Start the unit by pressing ON/OFF on the external display (on
the internal display if the external display is not installed) Liebert® PDX is equipped with connections to check the
14. Check the electrical absorption of all components (see Chap. refrigeration piping pressure drops:
6). room unit → condenser →room unit
15. Check the electrical absorption of the external condenser/ Dry To carry out this operation it is necessary to use 2 calibrated
cooler, if fitted. manometers and connect them as follows:
16. IMPORTANT - If the compressor makes a loud and M1, connected to the compressor delivery valve;
unusual noise IT IS NECESSARY TO INVERT the electrical M2, connected to the Schrader valve (1) of Fig. 14.
connections of the phases supplying the corresponding When the compressor is running, check M1 and M2.
scroll compressor, which accepts only one direction of
rotation. N.B.: Repeat this test, inverting the manometers: to calculate the
17. Ensure that the fans rotate in the correct direction (see arrow correct p consider the average value of the two readings.
on fan). Refrigeration pipeline Pressure drops (Δ p bar), at 45°C
• At the same geodetic level: Δ p (bar) = M1-M2
CAUTION: risk of contact with rotating devices. • When condenser is above the room unit:
Δp (bar) = M1-M2+geodetic difference (m x 1,1:10,2)
18. Ensure that all control system settings are correct and that • When condenser is below the room unit:
there are no alarms (see Control manual). Δ p (bar) = M1-M2-geodetic difference (m x 1,1:10,2)
19. Verify the Fresh Air Intake operation (if fitted).

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Fig. 14 - Refrigerant line components different electrical sources. It is possible to chose between
different solutions:
• Dual Power Supply Parallel: 2 separate power supplies:
during normal working mode both are present, during
emergency situation only the main one is present.
2 This means that during emergency mode full cooling
redundancy is granted disabling heating and humidifying.
This last option allows, during emergency mode, to
reduce unit power absorption and therefore Genset or
4
UPS sizes.
• Dual Power Supply Alternate Basic Version: 2 separate
1
power supplies: each power supply is able to completely
feed the unit. In case of failure of the main supply the unit
automatically switches to the second power supply. This
3
allows having a complete power supply redundancy or in
from Liquid case needed to have during emergency mode full cooling
Receiver
redundancy disabling heating and humidifying. This last
11 Filter
Filterdryer inletinlet
dryer Schrader valve
Schrader valve option allows during emergency mode to reduce unit
22 Filter
Filterdryer
dryer power absorption and therefore Genset or UPS sizes.
33 Sight
Sightglass
glass
44 Solenoid valve (only(only
with thermostatic valve) expansion valve)
• DEHUMIDIFICATION - optional
Solenoid valve with thermostatic
DX mode
Compressor(s) starts and the air flow is reduced, thereby
8 - Operation causing dehumidification (refer also to Control manual).
Note: If, during dehumidification, the ambient temperature
Unit operation is completely automatic. The below sequence drops below a specified level, dehumidification will be stopped
explains how the unit operates : if necessary (see LOW LIMIT intervention in Control manual).
• The air, sucked in by the fan, enters the unit. • HUMIDIFICATION - optional
• The air is immediately filtered. The humidifier creates steam, which is distributed into the air
• The TEMPERATURE sensor or HUMITEMP (temperature + stream via the steam distribution pipe (see also Enclosure A,
rel. humidity) sensor (check type installed), verifies the state of F, G).
the inlet air, and relays this information to the control system.
• Filtered new air is injected into the air stream via the Fresh Air Note: Manual control can be performed using the control system
Intake (optional). (see Control manual).
• The treated air passes through the fans, which operate Fig. 15 - Safe floor panels removal
continuously, and is then dispersed out of the unit.
• The air passes from the underfloor void into the room via
air distribution outlets. For “DOWNFLOW” units installed on
raised floor: switch off the machine before the floor panels
removal within a distance of 850mm from the machine, to
avoid risks of contact with rotating devices (fans) moving and
with hot heating elements. (see Fig. 15).
• The control system compares the relayed information to the 850 mm
set point and proportional band values programmed into its
memory: it then commands the air conditioner to treat the air
as follows (see also Control manual):
• COOLING
The compressor (scroll compressor or digital scroll compressor,
with modulating capacity) is started and the cold refrigerant
flows through the evaporator, thus cooling the air passing over
it. For compressor operation see Control manual.
In dual circuit units, the evaporator is a dual stage coil, so the air
9 - Calibrations & Regulation
is cooled first by one circuit (circuit n°1, compressor(s) on the
left side) and then by the other one (circuit n°2, compressor(s)
(at start-up)
on the right side) . Temperature and pressure values related to
The air conditioner has already been factory tested and calibrated,
the two refrigerant circuits can be different.
but it is very important to check, at start-up, the superheating.
• HEATING
See Tab. 5 and Tab. 6 (Enclosure B) that show all valves.
This can take one of three forms:
• The air conditioner has already been factory tested and
• electrical heating (optional): the heating elements heat
calibrated.
the air passing over them. There is 1 heating step.
• For calibrations of instruments installed on the external
• Note: To protect the unit from superheating, one automatic
condensers/Dry coolers refer to the relevant manual.
reset sensor set at 40°C and one or more manual reset
• For control system calibrations refer to Control manual (to
thermostats set at 120°C are installed.
prevent erratic operations do not use temperature sand rel.
• DUAL POWER SUPPLY - optional humidity set points/proportional bands which differ excessively
This option allows a supply of electrical power from two from the Standard Settings).

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WARNING: Before any calibration with the unit 9.2 - Environment protection
operating, remove the call for humidification and
electrical heating at the control. A misuse or an incorrect calibration of the unit leads to an increased
energy consumption, resulting in an economic and environmental
9.1 - Water leakage sensor (Liquistat) damage. Use the freecooling function, if available.
Due to high flooding alarm device sensitivity, to the end to avoid
undesirable alarm signal because of few sporadic water drops,
place the sensors at a minimum distance of 500 mm from the unit
base perimeter.
This solution assures alarm intervention for real flooding risk only.

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10 - Maintenance and Spare Parts
10.1 - Safety instructions
All maintenance operations must be carried out strictly by observing the European and National accident prevention regulations. We refer
especially to the accident prevention regulations concerning electrical systems, refrigerators, and manufacturing resources.
Maintenance may be done to air conditioning equipment only by authorized and qualified technicians.
In order to keep all warranties valid, the maintenance must adhere to the manufacturer’s regulations.

DANGER: The work should be done in the system only when it is at standstill. Do this by switching off the air
conditioner at the controller and the main switch. Post a warning sign saying: “DO NOT SWITCH ON.” Electrical
components of device have to be switched off and be checked that they are not under voltage.

Ignoring the safety instructions can be dangerous to persons as well as to the environment.
Soiled parts always cause a loss of performance and for switch or control devices can lead to the break-down of a plant.

10.2 - Spare parts


Only original spare parts made by Vertiv may be used. Using third party material can invalidate the warranty. When making inquiries
always refer to the ”Component List” supplied with the equipment and specify the model number, serial number and, if available, also the
part number.
NOTES:
1) When a faulty component is replaced, follow the relevant manufacturer instructions.
2) When the spare parts must be welded, be careful not to damage the internal parts (gaskets, seals, o-rings, etc.).
10.3 - Maintenance schedule
Monthly, quarterly, biannual and annual checks are to be conducted according to the following guidelines.
All tasks and periods listed here are regulations from the manufacturer and need to be documented in an inspection report.
CAUTION: All these tasks should be carried out only by an authorized and trained technician. We recommend the
Vertiv Customer Service

10.4 - Air filter check and replacement


It is important to check the state of the air filter every month to maintain a good efficiency of air distribution through the evaporator coil.
CAUTION: Sharp edges, splinters and exposed fasteners can cause personal injury! Only properly trained personnel,
electrically instructed, wearing appropriate safety headgear, gloves, shoes and glasses can carry out this operation!

DOWNFLOW UNITS

1) Switch off the unit and open the


front panel with the key.
Filter Bracket Note : Some components inside
the unit can be still at high temper-
ature, wait a few minutes before
starting the maintenance opera-
tion.
2) Unscrew and remove the filter
brackets.
3) Remove air filters.

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10.5 - EC fan replacement
WARNING!
There is a risk of the fans and panel falling down and causing an injury during the replacement operation.
Due to the weight of the fans (approx. 35 kg) and the panel (up to 25 kg), two technicians are required to carry out the fan
replacement.

BEFORE COMMENCING, ALWAYS CUT ALL THE ELECTRIC SUPPLY CIRCUITS ON THE MACHINE OFF.
Only properly trained and qualified personnel should work on this equipment.

How to remove the fans


Remove the front panel (or a grid) to get access to the fan bays (see pictures below).
Downflow Up Downflow Down

Note:
• Downflow Down - remove floor panels positioned in front of the unit to get access to the fan section frontal grid. Remove any
obstacles in front of the fans to allow the fan extraction (e.g. the raised floor structure, piping)

Downflow Up
1) Disconnect the fan electrical cable from the
connector.
2) Remove the 2 front screws “a” from the fan
support (one screw on each side of the sli -
ding bars)
3) Loosen the 2 rear screws “b” of the fan sup-
port (one screw on each side of the sliding
bars)
4) Slide down the fan by pulling the handle.
5) Remove completely the 2 screws “b” on the
b back of the fan.
a 6) Pull the handle to slide the fan out of the bay

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Maintenance schedule

MAINTENANCE
PERIOD EVERY

COMPONENT

3 Months

6 Months

1 Year
FANS Check for soiling, damage corrosion, and proper fixing. X
WARNING: do not Check bearings noise. X
reach into the fan Measure the current and power consumption. X
while the fan
wheel is runnin g. Cleaning to preserve the function. X
Check for soiling, damage, corrosion. X
Check state offilter. X
AIR FILTERS
Clean or replace if necessary. X
Carry out controls more frequently in dusty environments. X
NEW AIR FILTER
see air filter. Clean or replace X
(ifinstalled)
Check for proper and functionally correct installation and surrounding conditions. X
Check the function of the LEDs of the display’s control system and the alarms. X
Check the connections for electrical and mechanical function. X
CONTROL Check the functional elements (e.g. operational controls and display devices). X
SYSTEM Check the electrical/electronic and pneumatic input signals (e.g. sensors, remote
X
controllers, command variable) for compliance with nominal values.
Check control function, control signals and safety chains. X
Adjust control function and control signals. X
HUMIDIFIER
See Enclosure A, F, G.
(ifinstalled)
SWITCH CABINET Check the power supply on all phases. X
POWER CIRCUITS Check the connections for electrical and mechanical function. X
Check the power supply at all terminals. X
WARNING: Measure power consumption at all connected consumers. X
electrical Set, adjust and tighten the functional elements (e.g. operational controls and display
X
cables and devices).
electrical components
of the air conditioner
Check safety equipment, e.g. thermal switch. X
are under voltage. Replace fuses (every 2 - 3 years) X
Check protective covers for completeness. X
Measure the working pressures and temperatures (to be done by a refrigeration
X
REFRIGERATION technician).
Check the power consumption, measure head temperature and check for possible
CIRCUIT X
abnormal operating sounds.
Make sure that there is no frost building up on the evaporator and compressor. X
CAUTION: Fluo - Check function of all regulating devices (power regulators, valves, etc.). X
ride refrigerants Check safety devices for function. If the quantity of the refrigerant is not enough, detect the
X
increase the green- leakage if any. Then reclaim, void, repair and charge.
house effect and are sub- If the quantity of refrigerant is not enough, it needs to be reclaimed and refilled with
ject to restrictions and completely new refrigerant.
norms, according to the Check oil level at the sight glass (where sight glass is available). X
national and European Carry out a test to ceck humidity inside oil X
regulations.
Check crankcase heater for function. X
Check digital modulation - solenoid valve X
ELECTRONIC
EXPANSION VALVE
and SUPERHEATING See appropriate manual.
CONTROLLER
(ifinstalled)

EXTERNAL
See appropriate manual.
CONDENSER/

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10.6 - Refrigeration circuit
WHEN REPAIRING THE REFRIGERATION CIRCUIT, COLLECT ALL REFRIGERANT IN A CONTAINER: DO NOT ALLOW IT TO
ESCAPE.

• When removing (for repairs) or charging refrigerant, it must always be done on both the high and low pressure sides of the compressor
simultaneously.
• The compressor copper plated steel connections should be welded with a silfos material containing a minimum of 5% silver.

10.6.2 - Oil charge R410A


The oil to be used when topping up (only if there are any leaks) is EMKARATE RL 32-3MA or Mobil EAL Arctic 22CC (see Tab. 9
and Tab. 10).
Tab. 9 - EMKARATE RL 32-3MA oil
Viscosity at 40 0C : 31.2 cSt
Viscosity at 100 0C : 5.6 cSt
Viscosity index (ISO Grade) : 32

Tab. 10 - Mobil Arctic EAL 22CC oil


Density (at 15 0C) : 0.967 kg/l
Flash point (C.O.C.) : 245 °C
Pour point : <-54 °C
Viscosity at 40 0C : 23.6 cSt
Viscosity at 100  C
0
: 4.7 cSt
Viscosity index (ASTM D2270) : 130
These oils rapidly absorb the humidity present in the air when they are exposed to the atmosphere.
If the oil absorbs humidity, the ester molecules can break down, forming acidity.
We therefore recommend exposing the oil for as short time as possible (no more than a few minutes) and, in case of topping up, using
exclusively the oil indicated on the refrigerating compressor.
Normally 1 or 2-litre cans are available for this purpose; once they are opened, they must be completely used up. They must not be used
after a long period, as they absorb humidity.
It is therefore obvious that the taps of the compressor must only be turned after the whole plant has been subjected to a vacuum and
partial filling.

10.6.3 - Oil topping-up of an installed circuit


If oil leakages occur, the topping-up operation is necessary.
(Contact the local Service before intervention).

10.7 - Dismantling the unit


The machine has been designed and built to ensure continuous operation.
The working life of some of the main components, such as the fan, depends on the maintenance that they receive.
CAUTION: The unit contains substances and components hazardous for the environment (electronic components, lead gel
battery, refrigerating gases and oils). At the end of the useful life, when the unit is dismantled, the operation must be carried
out by specialized refrigerating technicians. The unit must be delivered to suitable centers specialized for the collection and
disposal of equipment containing hazardous substances.
The lead gel battery, refrigeration fluid and the lubricating oil inside the circuit must be recovered according to the laws in force
in the relevant country.

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10.8 - Regulation (EU) no. 517/2014 (F-gas)
Stationary air conditioners placed into the European Community market and operating with fluorinated greenhouse gases
(F- gas, such as R407C, R134a, R410A), they have to comply since Jan 1, 2015 with the F- gas Regulation (EU) No. 517/2014. It
replaces the Re. (EU) no. 342/2006, applied since July 4, 2007.
By the way, the refrigerants as R22 are not F- gas and their relevant regulation is Reg. (EU) no. 2037/2000.
Following notes have to be considered when operating with the above mentioned equipments:
• Fluorinated greenhouse gases are covered by the Kyoto Protocol.
• The fluorinated greenhouse gases in this equipment should not be vented to the atmosphere.
• Referring to the value noted in Annex I and Annex IV of Regulation (EU) No 517/2014 here below the global warming potential (GWP)
of some major F- gases or mixtures:
R- 134a GWP 1430
R- 407C GWP 1774
R- 410A GWP 2088

• Operators of the above mentioned applications, which contain fluorinated greenhouse gases, shall, using all measures which are
technically feasible and do not entail disproportionate cost:
a. Prevent leakage of these gases and as soon as possible repair any detected leakage.
b. Ensure that they are checked for leakage by certified personnel.
c. Ensure for putting in place arrangements for the proper recovery by certified personnel.
d. In case of applications containing 5 tons CO2 equivalent, i.e. 2.4 kg of R410A (10 tons in case of hermetically sealed system) or
more of F- gases: certified personnel and Companies (according to Reg. 303/2008) provides regular leak testing (according to
Reg. 1516/2007 and Reg. 1497/2007) and maintain records of maintenance activities in a dedicated log book.
e. Recovery for the purpose of recycling, reclamation or destruction of the fluorinated greenhouse gases, pursuant to
Art. 8 of the Regulation shall take place before the final disposal of that equipment and, when appropriate, during its
servicing and maintenance.
• Operator, according to Regulation Article 2, point 8, means the natural or legal person exercising actual power over the technical
functioning of products and equipment covered by this Regulation. The State may, in defined, specific situations, designate the
owner as being responsible for the operator’s obligations. Where large installations are involved, service companies are contracted
to carry out maintenance or servicing. In these cases the determination of the operator depends on the contractual and practical
arrangements between the parties.
• Direct methods of leakage checking approved by the manufacturer (Reg. 1516/2007 and Reg. 1497/2007)
a. Gas detection device adapted to the refrigerant in the system;the sensitive of portable gas detection devices (as a direct test
method) shall be at least five grams par year.
b. Proprietary bubble solutions / soapsuds.
• Additional information located into a dedicated label of unit (Reg. 1494/2007)
a. Where fluorinated greenhouse gas is foreseen to be added to the equipment outside of the manufacturing site at the point
of installation, a dedicated label accommodates notation of both the quantity (kg) pre-charged in the manufacturing plant and of
the quantity charged at the installation site as well as the resulting total quantity of f-gas as a combination of the above mentioned
quantities, in a manner which conforms to the legibility and indelibility.
Our split units are usually not pre-charged on factory, in this case the total quantity of refrigerant charged in the unit has to be written
in the relevant label, during the commissioning operation at the installation site.
b. Our packaged units (not split) operating with f - gas are usually full charged on factory and the total amount of refrigerant charge
is already reported on the label. In this case, the label has no need of further written information.
c. In generally, the above mentioned information has been located in the main nameplate of relevant unit.
d. For equipment with double refrigeration circuits, in regards to differentiates requirements on the basis of the quantity of f-gas
contained, the required information about refrigerant charge quantities has to be listed separately for each individual circuit.
e. For equipments with separate indoor and outdoor sections connected by refrigerant piping, the label information will be on that
part of the equipment which is initially charged with the refrigerant. In case of a split system (separate indoor and outdoor sections)
without a factory pre-charge of refrigerant, the mandatory label information will be on that part of the product or equipment which
contains the most suitable service points for charging or recovering the fluorinated greenhouse gas(es).
• Safety data sheets of f-gases used in the products are available on demand.

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Enclosure A - Electrode Humidifier
A.1 - Electrode humidifier
The operation of immersed electrode humidifiers is based on a very simple physical principle. As common drinking water contains a
certain quantity of dissolved mineral salts, and is consequently slightly conductive, applying a voltage to metal electrodes immersed in the
water creates an electric current that heats the water until producing steam (Joule effect). The quantity of steam produced is proportional
to the electric current, which is in turn proportional to the level of water.
In order to obtain optimum performance from the humidifier it is advisable to read this manual carefully.
Tab. 1 - Humidair specifications

HUMIDAIR MAIN POWER SETTING ABSORBED POWER MAX. CYLINDER MAX. SUPPLY MAX. DRAIN
MODEL SUPPLIES CURRENT WATER VOLUME WATER QUANTITY WATER QUANTITY

(V ± 10%) [kg/h] (*) [A] [kW] [l] [l/min.] [l/min.]


KUEC2E 400V / 3ph / 50Hz 3.9…13.0 13 9 5.5 0.6 10.0
For humidifier current (FLA) and rated power, refer to electrical features in the Enclosure B.
(*) Unit is factory- set to produce about 50% of the maximum value (see iCOM manual).

A.2 - Installation
The humidifier is supplied already mounted within the air conditioner. The only necessary operations are the connections for the supply
water and drain water.
Supply Water.
Only use mains drinking water with:
• Pressure between 0.1 and 0.8MPa (1 and 8 bars), temperature between 1 and 40° C and an instant flow rate no higher than the rated
flow of the fill solenoid valve, the connection is R ¾ (ISO 7/1);
• Hardness no greater than 400 ppm of CaCO3 (40° fH), conductivity range: 75- 1250 μS/cm;

no organic compounds. supply water unit of normal water water with low salt content
characteristics measure min. max min. max.
Hydrogen ions (pH) 7 8.5 7 8.5
Specific conductivity at 20° C(σR, 20° C) (σR, 20° C) S/cm 350 1250 75 350
Total dissolved solids(cR) mg/l (1) (1) (1) (1)
Dry residue at 180° C(TH) mg/l (1) (1) (1) (1)
Total hardness mg/l CaCO3 100 (2) 400 50 (2) 160
Temporary hardness mg/l CaCO3 60 300 30 (3) 100
Iron + Manganese mg/l Fe+Mn = 0.2 = 0.2
Chlorides ppm Cl- = 30 = 20
Silica mg/l SiO2 = 20 = 20
Residual chlorine mg/l Cl2 = 0.2 = 0.2
Calcium sulphate mg/l CaSO4 = 100 = 60
Metallic Impurities mg/l 0 0 0 0
Solvents, thinners, detergents, lubricants mg/l 0 0 0 0
(1)= values depend on the specific conductivity; in general: CR ≈0.65 * σR, 20° C; R180 ≈0,93 * σR, 20° C
(2) = not less than 200% of the chloride content in mg/l CL-
(3) = not less than 300% of the chloride content in mg/l CL-

There is not reliable relationship between hardness and conductivity of the water
Important:
• do not treat the water with softeners, this may cause the entrainment of foam, affecting the operation of the unit;
• do not add disinfectants or anti-corrosive compounds to the water, as these are potential irritants;
• the use of well water, industrial water or water from cooling circuits and, in general,any potentially chemically or bacteriologically
contaminated water is not recommended.
Connection:
For the supply water connection see the details in Fig. 1 (point 11- 14)
Drain Water.
• This contains the same substances dissolved in the supply water, however in larger quantities;
• It may reach a temperature of 100° C;
• It is not toxic and can be drained into the sewerage system, category 3, EN 1717.

A-1 Liebert® PDX, EconoPhase Version - UM - 265133 - 29.08.2019


Enclosure A - Electrode Humidifier
Important:
For drain water connection see details in Fig. 1:
• Use a drain hose Ø 32 mm, maximum length 10 m with minimum5% gradient, don’t make siphon on this hose to avoid back pres-
sures in the drain piping. For configuration with bigger length or high head consider the PDX option with condensate pump.
• Dispose the drain hose into an ordinary drainage network. (the drainage network should have a siphon (see Fig. 1) and must be able
to withstand temperatures up to 100° C and able to drain water flow up to 10l/min.
• Pay attention in the manual drainage of the steam cylinder if the drainage network isn’t able to drain 10 l/min, risk of water overflow
on the humidifier.

A.2.1 - Electrode humidifier components


1. chassis 5d. drain hose
2. fill tank 6. fill solenoid valve
2a. conductivity electrodes 7. drain pump
3. cylinder 8. drain connection (diameter 32mm)
3a. high level electrodes 9. steam outlet
3b. immersed electrodes 10. steam distribution hose
3c. filter inside the cylinder 11. manual valve (not supplied)
4. cylinder fastening strap 12. mechanical filter (not supplied)
5. hose kit 13. supply hose (not supplied)
5a. supply hose 14. connection hose
5b. fill hose 15. drain hose with siphon (not supplied)
5c. drain pump and overflow outlet hose

Fig. 1 - The humidifier and its components

Supply limit

Liebert® PDX, EconoPhase Version - UM - 265133 - 29.08.2019 A-2


Enclosure A - Electrode Humidifier
A.3 - Start - up and operation
A.3.1 - Start - up
Before using the humidifier, check the following:
• Supply and drain connections.
• That the cut- off tap is open.
• All wiring.
• Earthing.
• Steam hose connection between steam cylinder and distributor.
To start the humidifier simply switch on the air conditioner, which will in turn automatically start and stop the humidifier as required. The
(adjustable) parameters which determine humidifier operation have already been factory- preset (see iCOM manual).
A.3.2 - Operation
Water contains even a small quantity of salts in solution, is a conductor of electricity. Therefore, if the steam cylinder is filled with water
and a potential difference is applied between the electrodes, the water behaves like an ordinary electrical resistance and becomes hot,
thus creating steam.
The steam production rate can be controlled by varying the water level in the cylinder; the higher the water level, the deeper the electrodes
are immersed into it and the greater the steam production.
Note 1
In case of low water conductivity consult HPAC Technical Sales Support.
Note 2
When starting with an empty cylinder, the water conductivity is normally insufficient for the HUMIDIFIER STEAM OUTPUT to be reached
immediately.
Therefore the humidifier produces as much steam as possible to fill the cylinder completely. Any evaporation water is immediately refilled.
The drain valve is kept shut and therefore, as the steam does not contain any salts, the conductivity of the water within the cylinder slowly
increases until the HUMIDIFIER STEAM OUTPUT is obtained.
The length of the start- up period depends upon the water conductivity. For very conductive water it may occur that the HUMIDIFIER
STEAM OUTPUT is obtained immediately.
A.4 - Maintenance
Important: the cylinder may be hot. Let it cool down before touching it or use protective gloves.
A.4.1 - Cylinder replacement
• Completely drain the water contained in the cylinder;
• Turn the appliance off and open the disconnect switch on the mains power line (safety procedure);
• Remove the steam hose from the cylinder;
• Disconnect the electrical connections from the top of the cylinder;
• Release the cylinder from the fastening device and lift it up to remove it;
• Fit the new cylinder in the humidifier by performing the previous operations in reverse.
A.4.2 - Cylinder maintenance (see cylinder instruction sheet)
The life of the cylinder depends on several factors, including: the complete filling with lime scale and/or the partial or complete corrosion
of the electrodes, the correct use and sizing of the humidifier, the output and the quality of the water, as well as careful and regular
maintenance. Due to the aging of the plastic and the consumption of the electrodes, even an operable steam cylinder has a limited life
and it is, therefore, recommended to replace it after 5 years or 10,000 operating hours.
Important: the humidifier and its cylinder contain live electrical components and hot surfaces, and therefore all service and/or maintenance
operations must be performed by expert and qualified personnel, who are aware of the necessary precautions.
Before performing any operations on the cylinder, check that the humidifier is disconnected from the power supply; carefully read and
follow the instructions contained in the humidifier manual. Remove the cylinder from the humidifier only after having drained it completely.
Check that the model and the power supply voltage of the new cylinder correspond to the one being replaced.
A.4.3 - Periodical checks
• After one hour of operation: for both disposable and openable cylinders, check that there are no significant water leaks.
• Every fifteen days or no more than 300 operating hours: for both disposable and openable cylinders check operation, that there are
no significant water leaks and the general condition of the casing. Check that during operation there are no arcs or sparks between
the electrodes.
• Every three months or no more than 1000 operating hours: for disposable cylinders,check operation, that there are no significant
water leaks and, if necessary, replace the cylinder; for openable cylinders, check that there are no markedly blackened parts on the
casing: if this is the case, check the condition of the electrodes and, if necessary, replace them together with the O-rings and the
cover gasket.
• Annually or no more than 2500 operating hours: for disposable cylinders, replace the cylinder; for openable cylinders check operation,
that there are no significant water leaks, the general conditions of the container, check that there are no markedly blackened parts
on the casing; replace the electrodes together with the O- rings and the cover gasket.
• After five years or no more than 10,000 operating hours: for both disposable and openable cylinders, replace the cylinder. After
extended use or alternatively when using water with a high salt content, the solid deposits that naturally form on the electrodes may

A-3 Liebert® PDX, EconoPhase Version - UM - 265133 - 29.08.2019


Enclosure A - Electrode Humidifier
reach the stage where they also stick to the inside wall of the cylinder; in the event of especially conductive deposits, the consequent
heat produced may overheat the plastic and melt it, and, in more severe cases,puncture the cylinder, allowing water to leak back
into the tank.
As a precaution, check, at the frequency recommended further on, for deposits and the blackening of the wall of the cylinder, and replace
the cylinder if necessary.
Warning: always disconnect the appliance before touching the cylinder in the event of leaks, as current may be running through the water.
A.4.4 - Replacement and maintenance of other components
Fill solenoid valve: after having disconnected the cables and the tubing, remove the solenoid valve and check the condition of the inlet
filter; clean if necessary using water and a soft brush.
Supply and drain manifold: check that there are no solid residues in the cylinder attachment, remove any impurities. Check that the gasket
(O- ring) is not damaged or cracked; if necessary, replace it.
Drain pump: disconnect the power supply, remove motor body unscrew the fastening three screws; remove any impurities and rinse.
Supply tank & conductivity meter : check that there are no obstructions or solid particles and that the electrodes for measuring the
conductivity are clean, remove any impurities and rinse.
Hose kit: check that the hoses are free and do not contain impurities; remove any impurities and rinse.

Liebert® PDX, EconoPhase Version - UM - 265133 - 29.08.2019 A-4


Enclosure B - Technical data table
Tab. 1 - Electrical data with premium fan module
DIGITAL SCROLL Cooling System
min./max. Cu
Configuration Model Power supply FLA LRA Residual- Current Circuit Breakers cable size
[A] [A] Inn = 0.3A (400V)*
PX082 73 148 100A “C” 10..70mm2
PX094 400 V / 73 174 100A “C” 10..70mm2
Cooling Fan(s) + PX104 3 Ph + N / 77 172 100 A “C” 10..70mm2
Compressor(s) PX120 50 Hz 101 219 125 A “C” 10..70mm2
PX150 + earth 142 250 160 A “C” 10..70mm2
PX165 160 300 200 A “C” 10..70mm2
PX082 76 148 100A “C” 10..70mm2
Cooling + Electrical PX094 400 V / 76 174 100A “C” 10..70mm2
heaters (Dehumidification) PX104 3 Ph + N / 78 172 100A “C” 10..70mm2
Fan(s) + Compressor(s) PX120 50 Hz 101 219 125A “C” 10..70mm2
+ Electrical heaters PX150 + earth 174 283 200A “C” 10..70mm2
PX165 192 332 200A “C” 10..70mm2
PX082 87 148 100A “C” 10..70mm2
Cooling + Electrical PX094 87 174 100A “C” 10..70mm2
400 V /
heating + Humidification
PX104 3 Ph + N / 91 172 125A “C” 10..70mm2
Fan(s) + Compressor(s)
PX120 50 Hz 115 219 125A “C” 10..70mm2
+ electrode or infrared
PX150 + earth 156 264 160 A “C” 10..70mm2
humidifier
PX165 173 313 200 A “C” 10..70mm2
* ATTENTION Only universal (type B, B+) RCD protective devices are permitted.
NOTES:
• The cables have to be sized in compliance with local standards and according to the type and characteristics (e.g. Amperes) of installation.
• The data in the tables do not consider the absorbed current from the condensate pump and for other options not explicitly described.
• The specific energy allowed to flow from the circuit breakers, installed by the user, must be lower than 300.000A2 x s.
• Prescriptions on the differential relay required to the user:
• for special places (healthcare facilities, etc...) comply with the local regulations;
• For ordinary places, a low sensitivity is suggested (300 mA) coordinated with the value of the ground heater (IEC 364): Ra 50/Ia (Art. 413.1.4.1, CEI 648 or IEC60364445);
• In case of frequent over-voltages with mains impulse, it is advisable to install a selective differential and to evaluate the need for adopting other devices;
• The FLA is for units without the options of condensate pump and condensing unit;
• The FLA is for units with AUTOMATIC FUNCTIONS only: in manual mode operation the FLA must be lower than the max. current of the main switch.

Tab. 2 - EC fan connections


EC Fan signal [VDC]*
Model Downflow Up Downflow Down
STD Dehumidification STD Dehumidification
PX082 A 8,3 7,3 8 7
PX094 A 9 8 8,6 7,6
PX104 A 9,4 8,4 8,9 7,9
version with premium fan module
PX120 A 9,4 8,4 8,9 7,9
PX150 A 7,9 6,9 7,5 6,5
PX165 A 9,6 8,6 8,9 7,9
NOTE:
The EC fan settings can be modified acting on the control display (see Control manual).
(*) Setting for Nominal Airflow at standard conditions, Filters class F5, ESP: Downflow Up 20 Pa; Downflow Frontal 0 Pa.

Tab. 3 - Electrical data (standard components)


Component EC Fan (400V / 3Ph / 50Hz)
Downflow Up Downflow Down
Model LRA Nominal power* Nominal power*
OA* [A] FLA [A] OA* [A] FLA [A] LRA [A]
[A] [kW] [kW]
PX082 A 3x2.63 3x5 3x0.1 3x1.73 3x2.35 3x5 3x0.1 3x1.54
PX094 A 3x3.21 3x5 3x0.1 3x2.13 3x2.87 3x5 3x0.1 3x1.9
version with
PX104 A 3x3.54 3x5 3x0.1 3x2.35 3x3.16 3x5 3x0.1 3x2.1
premium fan
PX120 A 3x3.55 3x5 3x0.1 3x2.36 3x3.16 3x5 3x0.1 3x2.1
module
PX150 A 4x3,18 4x7,4 4x0,1 4x2,06 4x2,82 4x7,4 4x0,1 4x1,81
PX165 A 4x5,72 4x7,4 4x0,1 4x3,76 4x4,66 4x7,4 4x0,1 4x3,09
(*) At standard operating conditions, Filters class F5, ESP: Downflow Up 20 Pa; Downflow Frontal 0 Pa.
(**)At nominal operating conditions: Condensing temperature 450C - Room conditions 24C / 50% RH

B-1 Liebert® PDX, EconoPhase Version - UM - 265133 - 29.08.2019


Enclosure B - Technical data table

COMPRESSOR
Component
(400V / 3Ph / 50Hz)
Nominal power** Winding resistance
OA** [A] FLA [A] LRA [A]
[kW] (Ohm)
Model
Digital
Scroll
PX082 16.56+16.5 2x15+2x15 2x75+2x75 9.35+9.29 (2.26+2.27)+(2.26+2.27)
PX094 15+14.90 2x15+2x15 2x101+2x101 10.68+10.64 (1.79+1.79)+(1.79+1.79)
version with
PX104 21.76+21.85 2x16.20+2x16.2 2x101+2x101 11.2+11.22 (1.79+1.79)+(1.79+1.79)
premium fan
module PX120 28.14+24.76 2x22+2x21 2x118+2x111 14.82+12.72 (1.23+1.24)+(1.47+1.36)
PX150 36,63+30,77 2x31+2x25 2x140+2x118 19,53+16,77 (1,11+1,11)+(1,23+1,24)
PX165 35.89+45.38 2x34+2x31 2x174+2x140 19.08+22.89 (0,83+0,83)+(1,11+1,11)

(*) At standard operating conditions, Filters class F5, ESP: Downflow Up 20 Pa; Downflow Frontal 0 Pa.
(**)At nominal operating conditions: Condensing temperature 450 C - Room conditions 360 C / 24% RH

Tab. 4 - Electrical data (optional components)


ELECTRICAL HEATING ELECTRODE HUMIDIFIER CONDENSATE PUMP
COMPONENT Std. Capacity Opt. High Capacity
Model Nominal power Nominal power
FLA Nominal power FLA Nominal power FLA [A] FLA [A]
[kW] [kW]
[A] [kW] [A] [kW]
(400V / 3Ph / 50Hz)
PX082 32.5 22.5
PX094 32.5 22.5
PX104 32.5 22.5
10.8 7.5 13.0 9.0 1.6 0.15
PX120 32.5 22.5
PX150 32.5 22.5
PX165 32.5 22.5

Liebert® PDX, EconoPhase Version - UM - 265133 - 29.08.2019 B-2


Enclosure B - Technical data table
Tab. 5 - Calibrations of electrical components

COMPONENT SETTING NOTES CONTACT

High Pressure transducer Range 0-45 barg


(HP) Output 0-5 V
(see Control manual)

Low Pressure transducer Range 0-17.3 barg


(LP) Output 0-5 V (see Control manual)

STOP 37.0 1 barg Reset


High Pressure Switch START 30.0 1.5 barg Normally
(HP) closed
(fixed setting - manual reset)

Clogged filter Normally


differential pressure switch Filter F5 = 3 mbar
(CF) closed
Setting ring

Tab. 6 - Adjustments and calibrations of valves (see Enclosed D - Refrigeration circuits)


Calibration &
Component Operating Application Model Drawing

Superheating
Electronic Version with
expansion valve control ALCO EX5/6/7
EEV
6 8K

B-3 Liebert® PDX, EconoPhase Version - UM - 265133 - 29.08.2019


Enclosure B - Technical data table
Tab. 7 - R410A refrigerant and oil charge
BASE OIL CHARGE (1)
BASE REFRIGERANT
[Liter, oil within compressor, Max System Refrigerant Oil to be added over the
CHARGE (2)
each circuit] Charge before oil addition Max System Refrigerant
MODEL [kg - each circuit]
(3) Charge (3)
Microchannel Coil
initial oil [kg – each circuit] [Litre – each circuit]
Condenser Max topping up
charge
PX082 25.4 2x1.8 2x1.7 13 a
PX094 25.4 2x1.8 2x1.7 13 a
PX104 26.9 2x1.8 2x1.7 13 a
PX120 26.9 2x3.25 2x3.14 13 a
PX150 27.7 2x3,8 2x3,14 13 a
PX165 30.7 2x3,5 2x3,14 13 a
a = (0.025 x (total refrigerant charge for each circuit [kg] - max system refrigerant charge before oil addition [kg])) + 0.09

Tab. 7a - Refrigerant pipe charge


liquid at different condensing temperatures (3)
EXTERNAL PIPE DIAMETER Gas
R410A [kg/m]
(mm) [kg/m]
35.0° C 46.0° C 57.0° C
14 x 1 0,0108 0,1142 0,1056 0,0958
16 x 1 0,0147 0,1554 0,1438 0,1304
18 x 1 0,0192 0,2030 0,1878 0,1703
22 x 1.5 0,0271 0,2862 0,2648 0,2402
28 x 1.5 0,0469 0,4956 0,4585 0,4158
35 x 1.5 0,076 0,812 0,7512 0,6812

(1) The recommended oil for units with R410A refrigerant is EMKARATE RL 32- 3MA.
(2) Total basic reference charge useful for unit coupled with the remote condenser suggested for ambient temperature up to 35°C, the
relevant liquid receiver (12.5 l) and the pumped refrigerant Econophase. With Smart Aisle application increase refrigerant charge up
to 10%. The correct charge must be precisely defined in field, starting with about 80% of the basic reference charge and following the
instruction given in para. 4.2.
(3) Topping up is requested for short pipeline too, due to the extra-charge of refrigerant.

NOTICE: Check oil level inside compressor, where compressor’s oil level sight glass is available, after 30 min. of compressor
running at maximum capacity: oil level must be between 1/2 and 3/4 of sight glass. In tandem compressors the oil level
must be checked with both compressors running at maximum capacity (note: when only one compressor is running, the oil
level inside the compressor that is not currently running could be at the minimum and the compressor, that is running, at the
maximum capacity; when one compressor is running at maximum capacity and one compressor is running in modulating
capacity, the oil level in the latter one could be between 1/2 and the minimum).
Note: The air conditioner is supplied pressurized with helium at 2 bar.

Tab. 7b - Condenser ambient selection per circuit, 350C room temperature.


Outdoor Design Ambient Max Temperature
Indoor model
35° C 40° C 46° C
PX082 MCL055 MCL055 MCM080
PX094 MCL055 MCM080 MCM080
PX104 MCM080 MCM080 MCL110
PX120 MCM080 MCL110 MCL110
PX150 MCL110 MCL165 MCL165
PX165 MCL165 MCL165 MCL165

Tab. 7c - Condenser refrigerant charge with 12.5 l liquid Tab. 7d - Liebert EconoPhase module charge - as reference
receiver - as reference
Charge Model Charge per circuit, kg
Model
kg
PR 125 2.5
MCL055 12..9
MCM080 14.4
MCL110 17.8
MCL165 22.6

Liebert® PDX, EconoPhase Version - UM - 265133 - 29.08.2019 B-4


Enclosure C - Installation drawings
Fig. 1 Overall dimensions and Service Area

DOWNFLOW UP DOWNFLOW DOWN

G
G

D
D

E*
Floor
Level
A*

Floor

600
Level
MAX 800
F

Tab. 1 - Overall dimensions - Service area (referring to Fig. 1)


Unit Options
Downflow Downflow AVAILABLE PLENUM HEIGHTS: D
Models B
Up Down [mm]
[mm]
A* [mm] E* [mm] Plenum Plenum for silencing cartridges Plenum for high efficiency filters
PX082
PX094
2550 1970* 1370* 500- 600-
PX104
700- 800- 600- 900 600- 900
PX120
900
PX150
3350 2570 1970
PX165
F (free space between unit bottom and basement): max. 800 mm (base frame/legs kit availability)
min. 600mm (to get declared performances)
min. 300mm (minimum working conditions)
G (free space between ceiling and unit top or plenum top if installed): min. 600mm (to get declared performances)
min. 300mm (minimum working conditions)
* In Downflow Up units with predisposition for damper and plenum installation (digit 18 = H or L) the unit is shipped with a connecting flange 50 mm high fixed on the unit top, so the unit is 50 mm
higher. If required, the flange can be removed by unscrewing the fixing screws (removing the side panel to access the screws head) and repositioned later.

C-1 Liebert® PDX, EconoPhase Version - UM - 265133 - 29.08.2019


Enclosure C - Installation drawings
Fig. 2 Hole in the floor for Downflow versions

Downflow Up
Downflow Down

Tab. 2 - Hole in the floor for Downflow units, dimensions in mm


PX150
Configuration Unit PX082 PX094 PX104 PX120
PX165
A 2450 3250
B 760 760
C* 70 70
A 2526 3326
Downflow Up With Base Frame ** B 840 840
C* 30 30
A 2506 3306
With Legs kit ** B 820 820
C* 30 30
A 2532 3332
B 846 846
C* 20 20
Downflow Down
A 2570 3370
With floor tiles support kit ** B 885 885
C* 50 50
* Minimal distance of the working unit from the back wall. Caution: In order to assemble and/or install accessories, a larger distance might be required. In that case, the unit can be moved in the
working position after installation / assembly procedures.
** Optional accessories - see details in Enclosures E.

Liebert® PDX, EconoPhase Version - UM - 265133 - 29.08.2019 C-2


Enclosure D - Refrigerant, hydraulic and electrical connections
Tab. 1 - Electrical data with basic fan module
Model PX082 PX094 PX104 PX120 PX150 PX165
Unit Connection ECONOPHASE
Refrigerant liquid
IL1 O.D. Ø18 mm O.D. Ø18 mm O.D. Ø18 mm O.D. Ø18 mm O.D. Ø18 mm O.D. Ø18 mm
line inlet 1*
Refrigerant liquid
IL2 O.D. Ø18 mm O.D. Ø18 mm O.D. Ø18 mm O.D. Ø18 mm O.D. Ø18 mm O.D. Ø18 mm
line inlet 2*
Refrigerant gas line
OG1 O.D. Ø22 mm O.D. Ø22 mm O.D. Ø22 mm O.D. Ø28 mm O.D. Ø28 mm O.D. Ø28 mm
outtlet 1*
Refrigerant gas line
OG2 O.D. Ø22 mm O.D. Ø22 mm O.D. Ø22 mm O.D. Ø28 mm O.D. Ø28 mm O.D. Ø28 mm
outlet 2 *
CD Condensate drain I.D. Ø20 [mm]
HF Humidifier feed R ½ - ISO 7/1 (Electrode Humidifier), O.D. 6 [mm] (Infrared Humidifier)
HD Humidifier drain I.D. Ø32 [mm] (Electrode Humidifier), I.D. Ø22 [mm] (Infrared Humidifier)
EC Electrical power supply Ø 48 [mm]
EC aux Low voltage cables Ø 40 - Ø 36 [mm]
* Connection size only. The connecting pipe diameter depends on unit model, see Tab. 6 in par. 4.1.2

Fig. 1 - Refrigerant, water and electrical connections PX082-094-104-120 ECONOPHASE, top view
2550

102
HD/HF
CD
890

EC EC aux
560

IL2
480

IL1
230

OG2
215
193

193
190
132,5

132,5
OG1

117 117
223

Fig. 2 - Refrigerant, water and electrical connections PX150-165 ECONOPHASE, top view

3350

86 86
CD CD
890

EC EC aux
579

579

IL1 IL2
279

279
193

193

OG1 OG2
118
118

121 121

D-1 Liebert® PDX, EconoPhase Version - UM - 265133 - 29.08.2019


Enclosure D - Refrigerant, hydraulic and electrical connections
Fig. 3 - Refrigerant circuit EconoPhase version - Dual circuits - Tandem DIGITAL SCROLL compressors - EEV

15 15

T T
11 11
ØE1 ØE2

6 6

16
16

6 6

ØB1 ØD ØD ØB2
TANDEM TANDEM
MC MC 10 10
MC MC

2 2 2 2
12 12

1 1 1
COMP.

COMP.

COMP.

COMP.
1

12 ØB1 ØB2
T T T 12 T
20 20 20 20
(FOR PX120) (FOR PX082-094-104) (FOR PX120) (FOR PX082-094-104)
9 FG FG 9
3 3

18
6 6
18
6

6 19 6 6
19
8 8

ØC ØC
ØA1 ØA2

17 17
13 13 13 13

SUPPLYING LIMIT
EXTERNAL TO PDX UNIT

Nr. DESCRIPTION 6 ACCESS VALVE 5/16


20 NTC TEMPERATURE SENSOR FOR DIGITAL COMP. 3 HIGH PRESSURE SWITCH
19 ACCESS VALVE 1/4 2 CRANKCASE HEATER
18 HIGH PRESSURE TRANSDUCER 1 COMPRESSOR
17 CHECK VALVE 10 bar (145 psi)
16 LOW PRESSURE TRANSDUCER EEV Model ØA1 ØA2 ØB1 ØB2 ØC ØD ØE1 ØE2
15 EVAPORATOR PX082A 22 22 22 22 18 18 28 28
13 SHUT-OFF VALVE PX094A 22 22 22 22 18 22 28 28
12 CHECK VALVE PX104A 22 22 22 22 18 22 28 28
11 TEMPERATURE SENSOR FOR EEV PX120A 28 28 22 28 18 22 28 35
10 ELECTRONIC EXPANSION VALVE EEV PX150A 28 28 28 28 18 22 35 35
9 SIGHT GLASS PX165A 28 28 28 28 18 22 35 35
8 FILTER DRYER

Liebert® PDX, EconoPhase Version - UM - 265133 - 29.08.2019 D-2


Enclosure E - Accessories
E.1 Kit Legs E.2 Baseframe

Legs kit can be supplied on request to support Liebert® PDX when A base frame can be supplied on request to support Liebert® PDX
installed with a raised floor. The legs are fixed with the unit frame when installed with a raised floor. The frame could be regulated
and allow to support the unit at different height, three kits are with a height from 120 mm to 800 mm and the unit is fixed on it.
available with different height: adjustable in the range: h1 30 - 370
mm; h2 370 - 570 mm; h3 570 - 800 mm.

E.3 Fresh air module E.4 Vertical flow extension hood

Downflow
PX082 …120

The fresh air kit, optional, has a G3 class filter installed on the An extension hood can be supplied on request and can be installed
intake side of the fan and is connected to the PDX unit with a 100 on top of the unit. It is available with different height:
mm diameter plastic duct. 500 mm; 600 mm; 700 mm; 800 mm; 900 mm. It has the same
As the fresh air intake is positioned close to the fan suction, it will design as the unit and consists of sandwich panels lined with
easily mix with the recirculation air. non-flammable insulation material of class 0 (ISO 1182.2), density
30 kg/m3.
Note:
In downflow units it is required a flange 50 mm high to connect the
extension hood to the unit (see E.10).

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Enclosure E - Accessories
E.5 Hood with high efficiency air filter E.6 Plenum with silencing cartridges

Optional high efficiency filters, filtration class F6, F7 and F9 in These are special cartridges made of self - extinguishing material
accordance with the CEN EN 779 standard, are made of fiberglass with a high noise attenuation capacity. They are guaranteed against
filter media. The filters are placed in ”V” sections with a solid disintegration and release of particles do to friction of the air.
external frame in polypropylene and can withstand remarkable Despite a small additional pressure drop, these cartridges provide
pressure and flow variations. These filters will be installed within an a remarkable sound power level reduction.
additional duct on the unit top. Note:
Note: In downflow units it is required a flange 50 mm high to connect the
In downflow units it is required a flange 50 mm high to connect the plenum to the unit (see E.10).
hood to the unit (see E.10).

E.7 Horizontal hood with grill E.8 Floor tiles support kit

A supply plenum with horizontal air flow can be installed on top of Floor tiles support kit can be supplied on request to support tiles
the unit. The 600 mm high plenum has the same design as the unit; around Liebert® PDX Downflow Down, when installed with a raised
it consists of sandwich panels lined with non-flammable insulation floor. Floor tiles support is fixed on the unit frame/fan module
material of class 0 (ISO 1182.2), density 30 kg/m3. It is equipped and allows to support tiles until 40 mm thickness. With a correct
with a double deflection grill. installation, the maximum admitted vertical distributed load on the
perimeter is 180 kg/m.
I.e.: on the lateral side, 870 mm long, the maximum admitted
distributed load is 157 kg. Floor tiles support is earthed with the
unit frame. Follow local rules for system grounding.

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Enclosure E - Accessories
E.9 Fans maintenance kit

Fans maintenance kit can be supplied on request to support tiles With a correct installation, the maximum admitted vertical
on Liebert® PDX Downflow Down when installed with a raised floor. distributed load is 600 kg/m2.
Fans maintenance kit allows maintenance operations, in particular Footboards are designed to support distributed load as indicated
fans replacement, when the fans are installed below the floor level. above, and the maximum concentrated load is
Removing tiles on the frontal area, it is possible to lift some 150 kg (on the area 50x50 mm). Fans maintenance kit must be
footboards, moving them on the lower level, creating a service earthed following the local rules.
volume in the raised floor.

E.10 Connecting Flange


50

In Downflow Up, Downflow Down units with predisposition for unit top, so the unit is 50 mm higher. If required, the flange can be
damper, economizer and plenum installation (digit 18 = H or L) the removed by unscrewing the fixing screws (removing the side panel
unit is shipped with a connecting flange 50 mm high fixed on the to access the screws head) and repositioned later.

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Enclosure F - Infrared Humidifier
F. 1 - Infrared Humidifier
The infrared humidifier design consists of quartz lamps mounted above a stainless steel water reservoir. The lamps never come in contact
with the water. When humidification of room air is required, infrared rays generate water vapor-without impurities or odor, within seconds.
In order to obtain optimum performance from the humidifier it is advisable to read this manual carefully.
Tab. 1 - Infrared Humidifier specifications
MAIN POWER SUPPLIES NOMINAL CAPACITY ABSORBED CURRENT POWER INPUT
UNIT MODEL PAN
(V ± 10%) [kg/h] [A] [kW]
PX082...165 Stainless steel 400V / 3ph / 50Hz 10 13.9 9.6

F. 2 - Installation
The infrared humidifier is supplied already mounted within the air conditioner. The only necessary operations are the connections for the
supply water and drain water.
Supply Water.
• Maximum water pressure 200 kPa
• Size humidifier supply line for 3.8 l/min, with a minimum water pressure of 138 kPa
• Do not supply de-ionized water to the humidifier
Drain Water.
• This contains the same substances dissolved in the supply water, however in larger quantities;
• It may reach a temperature of 100 ° C;
• It is not toxic and can be drained into the sewerage system, category 3, EN 1717.
• Dispose the drain hose into an ordinary drainage network. The drainage network should have a siphon and must be able to withstand
temperatures up to 100° C

F. 2.1 - Infrared humidifier components


1. humidifier pan 6. discharge connection
2. humidifier standpipe 7. supply line
3. solenoid valve flow regulation 8. manual reset thermostat
4. float switch 9. infrared bulbs
5. junction block

Fig. 1 - The infrared humidifier and its components

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Enclosure F - Infrared Humidifier
F. 3 - Start - up and operation
F. 3.1 - Start - up
Before using the humidifier, check the following:
• Supply and drain connections.
• That the cut- off tap is open.
• All wiring.
• Earthing.
To start the humidifier simply switch on the air conditioner, which will, in turn, automatically start and stop the humidifier as required. The
(adjustable) parameters which determine humidifier operation have already been factory- preset (see iCOM manual).
F. 3.2 - Operation
During normal humidifier operation, deposits of mineral solids will collect in the humidifier pan and on the float switch. These must be
cleaned periodically to ensure proper operation. Frequency of cleaning must be locally established because it depends on humidifier
usage and local water quality.
A spare pan is recommended to reduce maintenance time at unit. The Liebert auto-flush system can greatly increase the time between
cleanings, but does not eliminate the need for periodic checks and maintenance.
F. 4 - Maintenance
WARNING: Optical radiation; the humidifier components may be hot. Let it cool down before touching it or
use protective gloves.

The infrared humidifier contains live electrical components and hot surfaces and therefore all service and/or maintenance operations must
be performed by expert and qualified personnel, who are aware of the necessary precautions.
Before performing any operations, check that the humidifier is disconnected from the power supply; carefully read and follow the
instructions contained in the manual.
F. 4.1 - Cleaning Humidifier Pan and Float Switch
Before turning off unit:
1. With the unit operating, remove call for humidification at the Liebert iCOM control.
2. Let the blower operate 5 minutes to allow the humidifier and water to cool.
3. Turn the unit Off at the Liebert iCOM control.
4. Open the air conditioner door and remove safety panels, if installed.
5. Pull out the humidifier standpipe in pan.
6. Inspect the O- ring (replace if necessary).
7. Let the pan drain and the condensate pump operate (if applicable).
8. Disconnect power from the unit.
9. Disconnect the drain coupling from the bottom of the pan.
10. Remove the thermostat from the bottom of the pan and retaining screws from sides of pan.
11. Slide pan out.
12. Loosen scale on the side and bottom of the pan with a stiff nylon brush or plastic scraper.
13. Flush with water.
14. Carefully clean the scale from the float switch (make sure to reinstall correctly; see Figure 2).
15. Reinstall the pan, thermostat, standpipe, drain coupling, cover and screws into the humidifier.
16. Operate the humidifier and check for leaks.
Fig. 2 - Correct orientation of float switch

Correct Switch Orientation Incorrect Switch Orientation

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Enclosure F - Infrared Humidifier
F. 4.2 - Changing Humidifier Lamps

CAUTION: Touching quartz lamps with bare hands will severely shorten bulb life. Skin oils create hot spots on lamp surface.
Wear clean cotton gloves when handling lamps.
1. Remove the humidifier pan (see F.4.1 - Cleaning Humidifier Pan and Float Switch, Steps 1 to 11).
2. Disconnect power from the unit.
3. At the humidifier, remove the screws and cover from the high- voltage compartment.
4. Disconnect one end of the purple jumper wires.
5. Using a continuity meter, locate the burned- out lamp.
6. Remove the lamp brackets under the lamps.
7. Loosen the two screws securing the lamp lead wires to the junction block.
8. Pull the bulb straight down and discard it.
9. Wrap the lead wires once around the new lamp’s metal ends. This will support the lamp and allow for thermal expansion. Insert the
lead wires into the junction block and torque the screws
10. Reassemble by reversing Steps 1 to 9.
F. 4.3 - Periodical checks
1. Check drain lines and trap for clogs
2. Check/clean pan for mineral deposits
3. Clean reflector
4. Check water make- up valve for leaks
5. Check humidifier lamps (replace if burnt out)
6. Check wire connections (inside humidifier box)

Tab. 2 - Infrared Humidifier-troubleshooting


Symptom Possible Cause Check or Remedy
Check water supply.
Check fill valve operation
Humidifier pan not filling
Check drain stand pipe adjustment
Check for clogged waterline
No humidification Control not calling for humidity Check monitor status
Check visually. If contact is made, check line voltage after contactor and fuses
Humidity contact not pulling in or CBs.
Check for open humidifier safety stat
Replace bulb. Loosen lead on old bulb. Trim excess lead length on new bulb to
Humidifier bulb burned out
avoid shorts.

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Enclosure G - Ultrasonic Humidifier
G. 1 - Ultrasonic Humidifier
Ultrasonic Humidifier operates on the principle of ultrasonic nebulization. A 48 VAC voltage is rectified on an oscillator circuit and
transformed into a high frequency signal of 1.65MHz.
This signal is transmitted to a transducer installed in the water which then transforms the signal into high frequency automatic vibrations.
The built-in transducers - also called ”thickness transducers” - change their thickness 1.65 million times per second in accordance with
the signal of 1.65 MHz applied.
Ultrasonic Humidifier can work only with demineralized water with conductivity < 5 μS/cm(up to 20 μS/cm for a short time).
If demineralized water is not available, provide demineralizer (not supplied).
Ultrasonic Humidifier is controlled by a microprocessor-based electronic controller.
It includes control board, driver board and remote display board, all of them housed inside the humidifier electrical panel, located behind
Liebert® PDX door.
The functioning logic of the Ultrasonic Humidifier is PROPORTIONAL. The controller comes complete with DSP card which allows to
display and modify all the parameters of the humidifier as well as to detect any abnormal condition via alarm messages.
For safety reason and in order to obtain optimum performance from the humidifier, this manual and the HSU08RM000 manual must be
read carefully
Tab. 1 - Ultrasonic Humidifier specifications
POWER SUPPLIES SETTINGS NUMBER OF ABSORBED POWER
Humidifier Model
(V AC) [kg/h] TRANSDUCERS [W]
HSU08RM000 48 0…6.0 16 670

G. 2 - Installation
The Ultrasonic humidifier is supplied mounted within one base module 400 mm height.
The base module with humidifier is supplied stand alone and it will be installed and connected with the air conditioner on field.
The module can be installed on the raised floor, see Fig. 1, or in the raised floor, see Fig. 2 (front and bottom module opened, sides and
back module closed).
When installed in the raised floor it is necessary to remove the module frontal panel to have also frontal air delivery.
A base frame, available on request, is required to support ultrasonic humidifier module.
Ensure 1 meter of free space (without obstacles) on ultrasonic humidifier module outlet.
For Extended Height unit, connect the fan module above the humidifier module and the coil module above the fan module.
Connect humidifier electrical cable, coming from the air conditioner, to the ultrasonic humidifier.
Connect water supply, water drain, safety overflow and humidifier drain pan water drain.
The relevant piping connections shall be in material resistant to fully demineralized water.
Refer to HSU08RM000 manual for details.
Fig. 1 - Ultrasonic humidifier module on the raised floor, frontal and lateral views

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Enclosure G - Ultrasonic Humidifier
Fig. 2 - Ultrasonic humidifier module in the raised floor, frontal and lateral views

Supply Water.
• Supply fully demineralized water with conductivity<5 μS/cm. If demineralized water is not available, provided mineralizer (not
supplied);
• Water pressure from 50 kPa to 500 kPa;
• Water temperature from 8° C to 40° C;
• Dust or dirt must not get into the water lines;
Refer to HSU08RM000 manual for details.
Drain Water.
• The drain water contains the same substances dissolved in the supply water, however in larger quantities;
• It is not toxic and can be drained into the sewerage system, category 3, EN 1717;
• Dispose the drain hose into an ordinary drainage network (the drainage network should have a siphon).
Refer to HSU08RM000 manual for details.
G. 2.1 - Infrared humidifier components
1. Humidifier 10. Safety overflow
2. Fan case 11. Mist guide pipe
3. Mist guide cover 12. Ring and nut
4. Fan 13. Humidifier drain pan
5. Metal plug 14. Air filter
6. Cable 15. Water supply connection
7. Metal plug 16. Check valve (to be provided by the Customer)
8. Cable 17. Damper
9. Water drain 18. Humidifier drain pan water drain

Fig. 3 - The Ultrasonic humidifier and its components

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Enclosure G - Ultrasonic Humidifier
G. 3 - Start - up and operation
G. 3.1 - Start - up
Before using the humidifier, check the following:
• Supply and drain connections.
• That the cut- off tap is open.
• All wiring.
• Earthing.
To start the humidifier simply switch on the air conditioner, which will, in turn, automatically start and stop the humidifier as required.
The (adjustable) parameters which determine humidifier operation have already been factory-preset (see iCOM manual).
Refer to iCOM manual and HSU08RM000 manual for details.
G. 3.2 - Operation
Ultrasonic humidifier operates on the principle of ultrasonic nebulization.
The mist generated in the water tank by means of the transducer is blown into the room by the built-in fan. The humidifier consists of
nebulization modules, solenoid valve for the control of the supply water, float switch and a case that houses the fan.
Refer to HSU08RM000 manual for details.
G. 4 - Maintenance
If the humidifier is not used for a long period, the water must be drained off.
NEVER operate the humidifier without air supply.
Before performing any operations, check that the humidifier is disconnected from the power supply; carefully read and follow the
instructions contained in the manual.
G. 4.1 - Periodical checks
1. Check drain lines and trap for clogs
2. Check/clean pan for dust
3. Check wire connections (inside humidifier box)
4. Check status of humidifier air filters

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VertivCo.com | Vertiv - EMEA, via Leonardo Da Vinci 16/18, Zona Industriale Tognana, 35028 Piove di Sacco (PD) Italy, Tel: +39 049 9719 111, Fax: +39 049 5841 257
© 2016 Vertiv Co. All rights reserved. Vertiv, the Vertiv logo and Vertiv Liebert HPF are trademarks or registered trademarks of Vertiv Co. All other names and logos referred to are trade names,
trademarks or registered trademarks of their respective owners. While every precaution has been taken to ensure accuracy and completeness herein, Vertiv Co. assumes no responsibility, and
disclaims all liability, for damages resulting from use of this information or for any errors or omissions. Specifications are subject to change without notice.

Liebert® PDX, EconoPhase Version - UM - 265133 - 29.08.2019

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