Liebert PDX 120
Liebert PDX 120
User Manual
English, Cod. 265133, rev. 29.08.2019
Conventions
DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury.
WARNING indicates a hazardous situation that, if not avoided, could result in death or serious injury.
CAUTION indicates a hazardous situation that, if not avoided, may result in minor or moderate injury.
NOTICE indicates a property damage message.
NOTICE
The manual is retained for the entire service life of the machine;
The user reads the manual carefully before carrying out any operations on the machine;
The unit control must be used exclusively for the purpose which it is intended for; the manufacturer
takes no liability in case of an incorrect use or a modification of the unit control
WARNING
This manual was prepared to enable the end user to carry out only the operation that can be done with
the panels closed.
Only qualified personnel are allowed to carry out operations that require opening of the door or the
equipment panels. The panel key supplied with the unit must be kept by a person responsible for the
maintenance.
CAUTION
Before proceeding with installation, read all instructions, verify that all parts are included and check the
nameplate to make sure the voltage matches available utility power.
For identification of the unit (model and serial no.) in case of the necessity for assistance or spare parts,
locate the identification label on the outside of the unit.
WARNING
This unit operates and restarts automatically.
If the electrical connection is live, there are residual risks: electric shock, burns, moving parts, automatic
restarting from the remote control.
• Before any operation that requires opening of the door or the equipment panels (maintenance,
cleaning, etc.), disconnect the unit from the power supply.
The ON/OFF switch on the control panel does not isolate the power from the unit, even in the “unit off”
mode. To cut off the power supply, open the insulation device (main switch) which is positioned on the
electrical panel cover, behind the door on the left:
MAIN SWITCH
CAUTION
If the unit door is open while the fans are operating, the airflow may suddenly slam the door closed.
There is a risk of being hit by the door and hands being crushed.
• Before opening the door, switch off the unit using the local or remote control panel or the external
main switch (if installed).
If small objects are left loose in the fans bay after any maintenance operation, it may result in the object
ejection at the fans start-up.
There is a risk of being hit by small objects.
• Install all protection panels or a grid before starting up the fans after any maintenance operation.
Position the floor panels also below the unit with the fans below the floor.
WARNING
If the internal compartments are open immediately after the machine has been switched off, there might
be some hazards related to:
• Components still at high temperature: electrical heaters, humidifier and steam distributor, hot water
piping.
• Rotating elements (fan impellers, they might continue to rotate for a while by inertia)
• Sharp edges, splinters and exposed fasteners
Pay attention to the warning labels on the unit.
12
15 Max. unit DC Ampere
13
13
16 Rated peak withstand current
16
16
14 17 Rated short-time current
15
15 17
17 18 Refrigerant type
18 19 High pressure switch Stop
20 High pressure switch Restart
19 21 Low pressure switch Stop
20
20
22 Low pressure switch Restart
21 23 Min. room operation temperature
22
22
24 Max. room operation temperature
23 25 Min. room operation humidity
24
24
26 Max. room operation humidity
25 27 Max. refrigeration circuit pressure
26
26
28 Manufacturing plant
27
29 Manufacturing date
29 30 Model
31 Serial number
32 Power input
P X Digit 7
System Type
Digit 6 P Air Cooled + predisposition for
Digit 1 and 2 Air Discharge pumped refrigerant economizer
PX Liebert® PDX D Downflow Up
E Downflow Down
Digit 3, 4 and 5
Unit Model
System description outside air, providing significant energy savings because there is
no need to operate the compressor. At lower temperatures, the
system switches one or both circuits from Compressor Mode to
Pump Mode. The pump consumes roughly 1/10th of the power
1.1 - Liebert® PDX EconoPhase System
consumed by the compressor.
Liebert® PDX EconoPhase System is designed to provide The Liebert® PDX EconoPhase system maintains this energy
precision air conditioning to computer racks in a data center or efficiency by employing the heat absorption properties of a liquid
computer room as efficiently and effectively as possible. (pumped refrigerant) through a phase change. Refrigerant is
A Liebert® PDX EconoPhase System is composed of: pumped as a liquid, becomes a gas within the Liebert® PDX
• Liebert® PDX EconoPhase version - High Efficiency, Digital evaporator and then is returned to the Liebert® MC where it
Scroll, floor-mounted indoor unit condenses to a liquid. The subcooled liquid refrigerant from the
• Liebert® MC™ Condenser EconoPhase version - Air-cooled condenser is then run directly into the Liebert® PDX EconoPhase
microchannel condenser, premium version pumps and is circulated back to the Liebert® PDX unit (see Figure
• Liebert® PDX EconoPhase - Liebert® PDX EconoPhase 1). The system will operate as a typical air-cooled direct expansion
pump refrigerant module system when outdoor ambient conditions are unfavorable
The Liebert® PDX EconoPhase is an add-on module for use with an to EconoPhase operation. The pumps in the Liebert® PDX
air-cooled Liebert® PDX system. The Liebert® PDX EconoPhase EconoPhase pump module are turned off and bypassed during
will allow the system to switch to Liebert® PDX EconoPhase compressor operation.
Indoor Unit
Pressure
Enthalpy
Downflow Up
Downflow Down
Check Valve
Condenser
Check Valve
Electronic
Expansion Check
Valve Valve
Evaporator Compressor
Check Valve
Condenser
Solenoid
Pump
Valve
Check Valve
Electronic
Expansion Check
Valve Valve
Evaporator Compressor
On
TB50 Liebert
EconoPhase 1
TB49 Circuit 1 J6
3 1 2 3 4 5 6 7 8
CAN
On
TB50 Liebert 1
EconoPhase J6
TB50 Circuit 2
3
1 2 3 4 5 6 7 8
CAN
TB49 Liebert
EconoPhase
TB49 CANbus Terminal Block
Factory-Installed CANbus Cable
Field-Installed CANbus Cable On
TB50 Liebert
1
MC Unit
Circuit 2 J6
TB49
3 1 2 3 4 5 6 7 8
CAN
On
P67 TB50 Liebert 1
Indoor Unit With MC Unit J6
Liebert iCOM TB49 Circuit 1 3 1 2 3 4 5 6 7 8
Connect wire 3 to PIN1and wire 4 to PIN3 CAN
Pump y
Speed
C E
Maximum I
Pump
Speed
Pump 1
L
D
Pump 2
B G
Minimum
J
Pump H
Speed
A K F
x
0 20% 40% 55% 75% 100% Capacity
As seen in the last row of Table 1, an exception to the “F to G” control changes from superheat control to manual control. The
event, in which Pump 2 starts if Pump 1 is at its maximum speed Liebert® iCOM then signals the EEV to control its position based on
for 60 seconds and Delta T (Room Air Temperature - Setpoint) is > pump differential.
0.6°C, is that Pump 2 will start when Delta T > 1.1°C even if Pump The default minimum EEV position is 50% and the maximum
1 is not at its maximum speed. In that event, Pump 2 starts via the is 80%. The pump differential setpoint is 20 psid. If the pump is
startup routine and then goes immediately to its minimum position. running at a high speed at steady state, the EEV may be at 80%
In the case of a transition from Compressor Mode to Pump Mode, and the actual pump differential may be above 25 psid. In that case,
the pumps will be given initial speeds based on the call for cooling the EEV will stay at 80% and the differential will just be a function of
at the time of transition. The pumps will go to this initial speed after pump speed and system pressure drop.
the startup routine is completed. This will mean that, depending If the pump differential drops below 5 psid continuously for 30
on the load, both pumps will start immediately at the transition to minutes, the system will switch to direct expansion mode for 30
Pump Mode from Compressor Mode. minutes. The system will switch back to EconoPhase operation if
When the system is in Mixed Mode, the room temperature is the conditions are still compatible.
controlled either by modulating the digital compressor(s) on Circuit
1.8.2 Pump Startup Routine
2 with the pump on Circuit 1 at 100%, or by modulating the pump
speed on Circuit 1 with the compressor(s) operating at the minimum When either pump attempts to start, the first attempt will be at 80%
digital percent. speed. If flow is not established (as detected by pump differential being
at least 12 psi within 60 seconds), the pump will turn Off for 10 seconds
Refrigerant Temperature
before trying again at 90% speed. If flow is still not established, the
When a circuit is running in Pump Mode, the refrigerant temperature
pump will turn Off for 10 seconds before trying again at 100% speed.
is controlled by the condenser fan speed. When a circuit switches
If flow is not established after the 100% speed attempt, the system
from Compressor Mode to Pump Mode, the condenser fan speed
will switch to DX mode for 10 minutes before attempting to start the
control changes from pressure control to temperature control,
pumps again if the conditions are still compatible.
with the controlled parameter being condenser outlet refrigerant
The second startup routine is the same as above. If the second
temperature.
startup attempt is unsuccessful, the system will switch to DX mode
The default setpoint on Circuit 1 is 7.2°C, while on Circuit 2 it
for 60 minutes before trying again.
is 2.8°C. The condenser fan speed will modulate to provide the
The third startup routine will be the same as above. If the third
respective temperature. But if the outdoor temperature is warm
startup attempt is unsuccessful, a “Pump Startup Fail” alarm will
enough, or if the load is high enough, the fans might be at 100%
be displayed and EconoPhase operation will be locked out until the
and the actual refrigerant temperature might be above the setpoint.
user manually resets the event at the Liebert® iCOM.
In that case, the temperature will depend on the heat rejection
capability of the condenser at the given conditions. 1.8.3 Switch from Compressor Operation to Pump Operation
Actual fan speed will depend on the load and the outdoor The Liebert® iCOM will run the system in the most efficient operating
temperature. The fan speed will be lower for a given heat load with mode, given the load and temperature conditions. If Mixed Mode is
lower outdoor temperature in order to maintain the setpoint. available, the system will change from Compressor Mode to Mixed
Because the refrigerant temperature could be below the dew point Mode when partial Liebert® EconoPhase operation is possible
inside, the indoor piping must be insulated to prevent condensation. and from Compressor or Mixed Mode to Pump Mode when full
In addition, the outdoor piping must be insulated so that heat is not Liebert® EconoPhase operation is possible.
lost to the outdoor air at very low ambient temperatures, causing
the refrigerant temperature to fall and increasing the possibility of 1.8.4 Switch from Pump Operation to Compressor Operation
frost at the evaporator. The unit will switch from Pump Mode to Mixed Mode or Compressor
Pump Pressure Differential Mode when at least one of the following is true:
The pump pressure differential must to be maintained above a • The difference between the actual controlled air temperature
minimum for cooling and lubricating flow to be provided to the pump and the setpoint is 75% into the Cooling Proportional Band
motor and bearings. The differential is controlled by EEV position. for 5 minutes. The default is 75%, but the percentage can be
When the system switches to EconoPhase operation, the EEV changed at the Liebert® iCOM.
Liebert MC Condenser
Receiver
Hot Gas
Includes Factory Traps Discharge
No External Trap Required
Check
Valve Oil trap on the horizontal
discharge line
before each lift
Service
Valve
Check
Shut-off Valve
Valve
Liquid Return
Electronic
Expansion Valve
NOTICE!
The conditioner must never be installed outdoor.
See drawings in Enclosure C.
Spreader
Piano Jacks Bars and
Slings 2. Remove the top cover, corner
and side packaging planks
from the unit
3 - Positioning
2. Remove 4 bolts from the Depending on the unit air discharge configuration there are different
pallet, two on each side. kinds of positioning.
Bolts can be removed by • Before proceeding with the installation of all units see overall
using a socket wrench, dimensions and service area drawings in Enclosure C -
openend wrench or pliers. Installation Drawings
• Make sure the floor can support the unit weight (see point 2.8
Unit weights)
• If required, accessories are available to support the unit
in the final position, to help with water connection and the
maintenance operation.
See Enclosures E - Accessories
3. Place a protective material NOTICE: Ensure isolation between the air conditioner
between the unit and the and the floor to avoid vibration transmission.
piano jacks and straps.
3.1 - Positioning: Downflow Up.
• The units have to be installed on the floor
• Downflow Up version - a raised floor with an opening below
the unit is required to ensure the correct airflow under the floor.
See Enclosure C.
1. To move the unit use the piano
jacks. Make sure the floor can
4. Using the piano jacks, support the unit when being
the unit can be moved moved with piano jacks.
to the site for installation 2. Place protective material between
(min. two technicians are the unit and the piano jacks and
required). straps.
5. Piano Jacks Removal 3. With the unit secured to the piano jacks it can be moved to the
• Place the unit as low as the piano jacks will allow site for installation (min. two technicians are required).
• Undo all the strapping holding the piano jacks to the unit
• Use a pry bar or a similar device to lift the unit high enough 3.2 - Positioning: Downflow Down.
allowing the removal of the piano jacks on each side A raised floor is required for this installation. The fan section is
• Remove all material used to protect the unit from the piano installed completely under the floor allowing the correct airflow
jacks and strapping below the floor. See
To move the Fan and the Coil Module of the Extended Height Enclosure C
unit use the above instructions (point 1 to 5). 1. Attach 4 shackles M12
to the coil module (not
supplied). Use appropri-
ate shackles to lift the to-
tal assembled unit load.
Top View
Circuit 1
Liebert
EconoPhase Minimum Clearance: see relevant User Manual
Unit
* Liquid from Condenser 28mm
Do Not Trap Line
Slope toward Liebert
EconoPhase unit
50.8mm per 3m.
* Liquid from Condenser 28mm"
Do Not Trap Line
Slope toward Liebert
EconoPhase unit
50.8mm per 3m.
CIRCUIT 1 CIRCUIT 2
1524mm
1524mm
leg height
Typical; see Note 1.
gas
PRE 1. Lay the piping, taking note of the following:
• Welding:
(see **)
Tab. 8 - Equivalent lengths (m) of: curves, shut-off and non-return valves
Nominal
diameter
(mm)
90 45 180 90
12 0.50 0.25 0.75 2.10 1.90
14 0.53 0.26 0.80 2.20 2.00
16 0.55 0.27 0.85 2.40 2.10
18 0.60 0.30 0.95 2.70 2.40
22 0.70 0.35 1.10 3.20 2.80
28 0.80 0.45 1.30 4.00 3.30
8
3. Provide for a connection with refrigerant cylinder before
making vacuum. 6
instructions in 6 below).
NEVER USE THE COMPRESSOR TO CREATE A VACUUM 4.3 - Refrigeration circuits (see Enclosure D)
(THIS INVALIDATES ITS GUARANTEE). See drawings in Enclosure D.
400 (NC)
GENERAL ALARM 401 (C)
(400, 401 NC = alarm or unit off) 402 (NO)
WARNING 300 (NC)
(300, 301 NC = warning or unit off) 301 (C)
302 (NC)
operating fan 70
(CLOSE = ON) 71
operating compressor 1 72
(CLOSE = ON) 73
operating compressor 2 74
(CLOSE = ON) 75
operating compressor 3 76
(CLOSE = ON) 77
operating compressor 4 78
(CLOSE = ON) 79
user alarm 1 86
(CLOSE = OK) 030
user alarm 2 86
(CLOSE = OK) 82
Note: Connect 70C terminal with Liebert MC Condenser terminal 700, connect 71C terminal with Liebert MC Condenser terminal 710,
connect 230C terminal with Liebert MC Condenser terminal 230.
• Right side: internal low voltage field wiring pathways With any of these failures, the motor stops (electronically - no
• Left side: internal high voltage field wiring pathways potential separation), the status relay is released.
• Use the cable bushing on the back of the panel to get into the NO automatic restart. To reset the alarm, power supply has to be
electrical panel. switched off for min. 20 s once motor is at standstill.
• Use cable tie to fix the power and low voltage cable to the • Mains under-voltage detection:
electrical panel. if mains voltage falls below 3ph/290Vac (typical value) for 5s
For cable entrance holes details see Enclosure D. minimum, motor will be switched off (only by electronics, no
Wiring connections (Fig. 13): potential separation), status relay is released.
• Connection for remote on-off must be done by the installer. If mains voltage returns to correct values, the motor will
• The General Alarm terminals allow remote alarm signaling. restart automatically.
• In case of short circuit, check the sticking of the involved • Phase failure recognition:
switch and replace it. if one phase fails for 5s minimum, motor will be switched off
(only by electronics, no potential separation), status relay is
6.4 - Protection degree IP2x check released.
After whole of the connections and installation works, comprising If all 3 phases return to correct values, the motor will
ceiling elements (plenum, ducting) and floor elements (base frame), restart automatically within 10-40s.
check and verify the protection degree IP2x (protection against finger The power supply for an external speed setting potentiometer is
access, std. IEC 60364-1) at the boundary of the air conditioner. short-circuit protected.
Motor is overload-protected via motor current limitation.
6.5 - Protective features of EC fan
The EC fan has been provided with the following protective features:
• Electronics overheating protection
• Motor overheating protection Warning! Leakage current of the motor is approx. 7 mA.
• Locked rotor protection
• Short circuit at the motor output
DANGER: The work should be done in the system only when it is at standstill. Do this by switching off the air
conditioner at the controller and the main switch. Post a warning sign saying: “DO NOT SWITCH ON.” Electrical
components of device have to be switched off and be checked that they are not under voltage.
Ignoring the safety instructions can be dangerous to persons as well as to the environment.
Soiled parts always cause a loss of performance and for switch or control devices can lead to the break-down of a plant.
DOWNFLOW UNITS
BEFORE COMMENCING, ALWAYS CUT ALL THE ELECTRIC SUPPLY CIRCUITS ON THE MACHINE OFF.
Only properly trained and qualified personnel should work on this equipment.
Note:
• Downflow Down - remove floor panels positioned in front of the unit to get access to the fan section frontal grid. Remove any
obstacles in front of the fans to allow the fan extraction (e.g. the raised floor structure, piping)
Downflow Up
1) Disconnect the fan electrical cable from the
connector.
2) Remove the 2 front screws “a” from the fan
support (one screw on each side of the sli -
ding bars)
3) Loosen the 2 rear screws “b” of the fan sup-
port (one screw on each side of the sliding
bars)
4) Slide down the fan by pulling the handle.
5) Remove completely the 2 screws “b” on the
b back of the fan.
a 6) Pull the handle to slide the fan out of the bay
MAINTENANCE
PERIOD EVERY
COMPONENT
3 Months
6 Months
1 Year
FANS Check for soiling, damage corrosion, and proper fixing. X
WARNING: do not Check bearings noise. X
reach into the fan Measure the current and power consumption. X
while the fan
wheel is runnin g. Cleaning to preserve the function. X
Check for soiling, damage, corrosion. X
Check state offilter. X
AIR FILTERS
Clean or replace if necessary. X
Carry out controls more frequently in dusty environments. X
NEW AIR FILTER
see air filter. Clean or replace X
(ifinstalled)
Check for proper and functionally correct installation and surrounding conditions. X
Check the function of the LEDs of the display’s control system and the alarms. X
Check the connections for electrical and mechanical function. X
CONTROL Check the functional elements (e.g. operational controls and display devices). X
SYSTEM Check the electrical/electronic and pneumatic input signals (e.g. sensors, remote
X
controllers, command variable) for compliance with nominal values.
Check control function, control signals and safety chains. X
Adjust control function and control signals. X
HUMIDIFIER
See Enclosure A, F, G.
(ifinstalled)
SWITCH CABINET Check the power supply on all phases. X
POWER CIRCUITS Check the connections for electrical and mechanical function. X
Check the power supply at all terminals. X
WARNING: Measure power consumption at all connected consumers. X
electrical Set, adjust and tighten the functional elements (e.g. operational controls and display
X
cables and devices).
electrical components
of the air conditioner
Check safety equipment, e.g. thermal switch. X
are under voltage. Replace fuses (every 2 - 3 years) X
Check protective covers for completeness. X
Measure the working pressures and temperatures (to be done by a refrigeration
X
REFRIGERATION technician).
Check the power consumption, measure head temperature and check for possible
CIRCUIT X
abnormal operating sounds.
Make sure that there is no frost building up on the evaporator and compressor. X
CAUTION: Fluo - Check function of all regulating devices (power regulators, valves, etc.). X
ride refrigerants Check safety devices for function. If the quantity of the refrigerant is not enough, detect the
X
increase the green- leakage if any. Then reclaim, void, repair and charge.
house effect and are sub- If the quantity of refrigerant is not enough, it needs to be reclaimed and refilled with
ject to restrictions and completely new refrigerant.
norms, according to the Check oil level at the sight glass (where sight glass is available). X
national and European Carry out a test to ceck humidity inside oil X
regulations.
Check crankcase heater for function. X
Check digital modulation - solenoid valve X
ELECTRONIC
EXPANSION VALVE
and SUPERHEATING See appropriate manual.
CONTROLLER
(ifinstalled)
EXTERNAL
See appropriate manual.
CONDENSER/
• When removing (for repairs) or charging refrigerant, it must always be done on both the high and low pressure sides of the compressor
simultaneously.
• The compressor copper plated steel connections should be welded with a silfos material containing a minimum of 5% silver.
• Operators of the above mentioned applications, which contain fluorinated greenhouse gases, shall, using all measures which are
technically feasible and do not entail disproportionate cost:
a. Prevent leakage of these gases and as soon as possible repair any detected leakage.
b. Ensure that they are checked for leakage by certified personnel.
c. Ensure for putting in place arrangements for the proper recovery by certified personnel.
d. In case of applications containing 5 tons CO2 equivalent, i.e. 2.4 kg of R410A (10 tons in case of hermetically sealed system) or
more of F- gases: certified personnel and Companies (according to Reg. 303/2008) provides regular leak testing (according to
Reg. 1516/2007 and Reg. 1497/2007) and maintain records of maintenance activities in a dedicated log book.
e. Recovery for the purpose of recycling, reclamation or destruction of the fluorinated greenhouse gases, pursuant to
Art. 8 of the Regulation shall take place before the final disposal of that equipment and, when appropriate, during its
servicing and maintenance.
• Operator, according to Regulation Article 2, point 8, means the natural or legal person exercising actual power over the technical
functioning of products and equipment covered by this Regulation. The State may, in defined, specific situations, designate the
owner as being responsible for the operator’s obligations. Where large installations are involved, service companies are contracted
to carry out maintenance or servicing. In these cases the determination of the operator depends on the contractual and practical
arrangements between the parties.
• Direct methods of leakage checking approved by the manufacturer (Reg. 1516/2007 and Reg. 1497/2007)
a. Gas detection device adapted to the refrigerant in the system;the sensitive of portable gas detection devices (as a direct test
method) shall be at least five grams par year.
b. Proprietary bubble solutions / soapsuds.
• Additional information located into a dedicated label of unit (Reg. 1494/2007)
a. Where fluorinated greenhouse gas is foreseen to be added to the equipment outside of the manufacturing site at the point
of installation, a dedicated label accommodates notation of both the quantity (kg) pre-charged in the manufacturing plant and of
the quantity charged at the installation site as well as the resulting total quantity of f-gas as a combination of the above mentioned
quantities, in a manner which conforms to the legibility and indelibility.
Our split units are usually not pre-charged on factory, in this case the total quantity of refrigerant charged in the unit has to be written
in the relevant label, during the commissioning operation at the installation site.
b. Our packaged units (not split) operating with f - gas are usually full charged on factory and the total amount of refrigerant charge
is already reported on the label. In this case, the label has no need of further written information.
c. In generally, the above mentioned information has been located in the main nameplate of relevant unit.
d. For equipment with double refrigeration circuits, in regards to differentiates requirements on the basis of the quantity of f-gas
contained, the required information about refrigerant charge quantities has to be listed separately for each individual circuit.
e. For equipments with separate indoor and outdoor sections connected by refrigerant piping, the label information will be on that
part of the equipment which is initially charged with the refrigerant. In case of a split system (separate indoor and outdoor sections)
without a factory pre-charge of refrigerant, the mandatory label information will be on that part of the product or equipment which
contains the most suitable service points for charging or recovering the fluorinated greenhouse gas(es).
• Safety data sheets of f-gases used in the products are available on demand.
HUMIDAIR MAIN POWER SETTING ABSORBED POWER MAX. CYLINDER MAX. SUPPLY MAX. DRAIN
MODEL SUPPLIES CURRENT WATER VOLUME WATER QUANTITY WATER QUANTITY
A.2 - Installation
The humidifier is supplied already mounted within the air conditioner. The only necessary operations are the connections for the supply
water and drain water.
Supply Water.
Only use mains drinking water with:
• Pressure between 0.1 and 0.8MPa (1 and 8 bars), temperature between 1 and 40° C and an instant flow rate no higher than the rated
flow of the fill solenoid valve, the connection is R ¾ (ISO 7/1);
• Hardness no greater than 400 ppm of CaCO3 (40° fH), conductivity range: 75- 1250 μS/cm;
no organic compounds. supply water unit of normal water water with low salt content
characteristics measure min. max min. max.
Hydrogen ions (pH) 7 8.5 7 8.5
Specific conductivity at 20° C(σR, 20° C) (σR, 20° C) S/cm 350 1250 75 350
Total dissolved solids(cR) mg/l (1) (1) (1) (1)
Dry residue at 180° C(TH) mg/l (1) (1) (1) (1)
Total hardness mg/l CaCO3 100 (2) 400 50 (2) 160
Temporary hardness mg/l CaCO3 60 300 30 (3) 100
Iron + Manganese mg/l Fe+Mn = 0.2 = 0.2
Chlorides ppm Cl- = 30 = 20
Silica mg/l SiO2 = 20 = 20
Residual chlorine mg/l Cl2 = 0.2 = 0.2
Calcium sulphate mg/l CaSO4 = 100 = 60
Metallic Impurities mg/l 0 0 0 0
Solvents, thinners, detergents, lubricants mg/l 0 0 0 0
(1)= values depend on the specific conductivity; in general: CR ≈0.65 * σR, 20° C; R180 ≈0,93 * σR, 20° C
(2) = not less than 200% of the chloride content in mg/l CL-
(3) = not less than 300% of the chloride content in mg/l CL-
There is not reliable relationship between hardness and conductivity of the water
Important:
• do not treat the water with softeners, this may cause the entrainment of foam, affecting the operation of the unit;
• do not add disinfectants or anti-corrosive compounds to the water, as these are potential irritants;
• the use of well water, industrial water or water from cooling circuits and, in general,any potentially chemically or bacteriologically
contaminated water is not recommended.
Connection:
For the supply water connection see the details in Fig. 1 (point 11- 14)
Drain Water.
• This contains the same substances dissolved in the supply water, however in larger quantities;
• It may reach a temperature of 100° C;
• It is not toxic and can be drained into the sewerage system, category 3, EN 1717.
Supply limit
COMPRESSOR
Component
(400V / 3Ph / 50Hz)
Nominal power** Winding resistance
OA** [A] FLA [A] LRA [A]
[kW] (Ohm)
Model
Digital
Scroll
PX082 16.56+16.5 2x15+2x15 2x75+2x75 9.35+9.29 (2.26+2.27)+(2.26+2.27)
PX094 15+14.90 2x15+2x15 2x101+2x101 10.68+10.64 (1.79+1.79)+(1.79+1.79)
version with
PX104 21.76+21.85 2x16.20+2x16.2 2x101+2x101 11.2+11.22 (1.79+1.79)+(1.79+1.79)
premium fan
module PX120 28.14+24.76 2x22+2x21 2x118+2x111 14.82+12.72 (1.23+1.24)+(1.47+1.36)
PX150 36,63+30,77 2x31+2x25 2x140+2x118 19,53+16,77 (1,11+1,11)+(1,23+1,24)
PX165 35.89+45.38 2x34+2x31 2x174+2x140 19.08+22.89 (0,83+0,83)+(1,11+1,11)
(*) At standard operating conditions, Filters class F5, ESP: Downflow Up 20 Pa; Downflow Frontal 0 Pa.
(**)At nominal operating conditions: Condensing temperature 450 C - Room conditions 360 C / 24% RH
Superheating
Electronic Version with
expansion valve control ALCO EX5/6/7
EEV
6 8K
(1) The recommended oil for units with R410A refrigerant is EMKARATE RL 32- 3MA.
(2) Total basic reference charge useful for unit coupled with the remote condenser suggested for ambient temperature up to 35°C, the
relevant liquid receiver (12.5 l) and the pumped refrigerant Econophase. With Smart Aisle application increase refrigerant charge up
to 10%. The correct charge must be precisely defined in field, starting with about 80% of the basic reference charge and following the
instruction given in para. 4.2.
(3) Topping up is requested for short pipeline too, due to the extra-charge of refrigerant.
NOTICE: Check oil level inside compressor, where compressor’s oil level sight glass is available, after 30 min. of compressor
running at maximum capacity: oil level must be between 1/2 and 3/4 of sight glass. In tandem compressors the oil level
must be checked with both compressors running at maximum capacity (note: when only one compressor is running, the oil
level inside the compressor that is not currently running could be at the minimum and the compressor, that is running, at the
maximum capacity; when one compressor is running at maximum capacity and one compressor is running in modulating
capacity, the oil level in the latter one could be between 1/2 and the minimum).
Note: The air conditioner is supplied pressurized with helium at 2 bar.
Tab. 7c - Condenser refrigerant charge with 12.5 l liquid Tab. 7d - Liebert EconoPhase module charge - as reference
receiver - as reference
Charge Model Charge per circuit, kg
Model
kg
PR 125 2.5
MCL055 12..9
MCM080 14.4
MCL110 17.8
MCL165 22.6
G
G
D
D
E*
Floor
Level
A*
Floor
600
Level
MAX 800
F
Downflow Up
Downflow Down
Fig. 1 - Refrigerant, water and electrical connections PX082-094-104-120 ECONOPHASE, top view
2550
102
HD/HF
CD
890
EC EC aux
560
IL2
480
IL1
230
OG2
215
193
193
190
132,5
132,5
OG1
117 117
223
Fig. 2 - Refrigerant, water and electrical connections PX150-165 ECONOPHASE, top view
3350
86 86
CD CD
890
EC EC aux
579
579
IL1 IL2
279
279
193
193
OG1 OG2
118
118
121 121
15 15
T T
11 11
ØE1 ØE2
6 6
16
16
6 6
ØB1 ØD ØD ØB2
TANDEM TANDEM
MC MC 10 10
MC MC
2 2 2 2
12 12
1 1 1
COMP.
COMP.
COMP.
COMP.
1
12 ØB1 ØB2
T T T 12 T
20 20 20 20
(FOR PX120) (FOR PX082-094-104) (FOR PX120) (FOR PX082-094-104)
9 FG FG 9
3 3
18
6 6
18
6
6 19 6 6
19
8 8
ØC ØC
ØA1 ØA2
17 17
13 13 13 13
SUPPLYING LIMIT
EXTERNAL TO PDX UNIT
Legs kit can be supplied on request to support Liebert® PDX when A base frame can be supplied on request to support Liebert® PDX
installed with a raised floor. The legs are fixed with the unit frame when installed with a raised floor. The frame could be regulated
and allow to support the unit at different height, three kits are with a height from 120 mm to 800 mm and the unit is fixed on it.
available with different height: adjustable in the range: h1 30 - 370
mm; h2 370 - 570 mm; h3 570 - 800 mm.
Downflow
PX082 …120
The fresh air kit, optional, has a G3 class filter installed on the An extension hood can be supplied on request and can be installed
intake side of the fan and is connected to the PDX unit with a 100 on top of the unit. It is available with different height:
mm diameter plastic duct. 500 mm; 600 mm; 700 mm; 800 mm; 900 mm. It has the same
As the fresh air intake is positioned close to the fan suction, it will design as the unit and consists of sandwich panels lined with
easily mix with the recirculation air. non-flammable insulation material of class 0 (ISO 1182.2), density
30 kg/m3.
Note:
In downflow units it is required a flange 50 mm high to connect the
extension hood to the unit (see E.10).
Optional high efficiency filters, filtration class F6, F7 and F9 in These are special cartridges made of self - extinguishing material
accordance with the CEN EN 779 standard, are made of fiberglass with a high noise attenuation capacity. They are guaranteed against
filter media. The filters are placed in ”V” sections with a solid disintegration and release of particles do to friction of the air.
external frame in polypropylene and can withstand remarkable Despite a small additional pressure drop, these cartridges provide
pressure and flow variations. These filters will be installed within an a remarkable sound power level reduction.
additional duct on the unit top. Note:
Note: In downflow units it is required a flange 50 mm high to connect the
In downflow units it is required a flange 50 mm high to connect the plenum to the unit (see E.10).
hood to the unit (see E.10).
E.7 Horizontal hood with grill E.8 Floor tiles support kit
A supply plenum with horizontal air flow can be installed on top of Floor tiles support kit can be supplied on request to support tiles
the unit. The 600 mm high plenum has the same design as the unit; around Liebert® PDX Downflow Down, when installed with a raised
it consists of sandwich panels lined with non-flammable insulation floor. Floor tiles support is fixed on the unit frame/fan module
material of class 0 (ISO 1182.2), density 30 kg/m3. It is equipped and allows to support tiles until 40 mm thickness. With a correct
with a double deflection grill. installation, the maximum admitted vertical distributed load on the
perimeter is 180 kg/m.
I.e.: on the lateral side, 870 mm long, the maximum admitted
distributed load is 157 kg. Floor tiles support is earthed with the
unit frame. Follow local rules for system grounding.
Fans maintenance kit can be supplied on request to support tiles With a correct installation, the maximum admitted vertical
on Liebert® PDX Downflow Down when installed with a raised floor. distributed load is 600 kg/m2.
Fans maintenance kit allows maintenance operations, in particular Footboards are designed to support distributed load as indicated
fans replacement, when the fans are installed below the floor level. above, and the maximum concentrated load is
Removing tiles on the frontal area, it is possible to lift some 150 kg (on the area 50x50 mm). Fans maintenance kit must be
footboards, moving them on the lower level, creating a service earthed following the local rules.
volume in the raised floor.
In Downflow Up, Downflow Down units with predisposition for unit top, so the unit is 50 mm higher. If required, the flange can be
damper, economizer and plenum installation (digit 18 = H or L) the removed by unscrewing the fixing screws (removing the side panel
unit is shipped with a connecting flange 50 mm high fixed on the to access the screws head) and repositioned later.
F. 2 - Installation
The infrared humidifier is supplied already mounted within the air conditioner. The only necessary operations are the connections for the
supply water and drain water.
Supply Water.
• Maximum water pressure 200 kPa
• Size humidifier supply line for 3.8 l/min, with a minimum water pressure of 138 kPa
• Do not supply de-ionized water to the humidifier
Drain Water.
• This contains the same substances dissolved in the supply water, however in larger quantities;
• It may reach a temperature of 100 ° C;
• It is not toxic and can be drained into the sewerage system, category 3, EN 1717.
• Dispose the drain hose into an ordinary drainage network. The drainage network should have a siphon and must be able to withstand
temperatures up to 100° C
The infrared humidifier contains live electrical components and hot surfaces and therefore all service and/or maintenance operations must
be performed by expert and qualified personnel, who are aware of the necessary precautions.
Before performing any operations, check that the humidifier is disconnected from the power supply; carefully read and follow the
instructions contained in the manual.
F. 4.1 - Cleaning Humidifier Pan and Float Switch
Before turning off unit:
1. With the unit operating, remove call for humidification at the Liebert iCOM control.
2. Let the blower operate 5 minutes to allow the humidifier and water to cool.
3. Turn the unit Off at the Liebert iCOM control.
4. Open the air conditioner door and remove safety panels, if installed.
5. Pull out the humidifier standpipe in pan.
6. Inspect the O- ring (replace if necessary).
7. Let the pan drain and the condensate pump operate (if applicable).
8. Disconnect power from the unit.
9. Disconnect the drain coupling from the bottom of the pan.
10. Remove the thermostat from the bottom of the pan and retaining screws from sides of pan.
11. Slide pan out.
12. Loosen scale on the side and bottom of the pan with a stiff nylon brush or plastic scraper.
13. Flush with water.
14. Carefully clean the scale from the float switch (make sure to reinstall correctly; see Figure 2).
15. Reinstall the pan, thermostat, standpipe, drain coupling, cover and screws into the humidifier.
16. Operate the humidifier and check for leaks.
Fig. 2 - Correct orientation of float switch
CAUTION: Touching quartz lamps with bare hands will severely shorten bulb life. Skin oils create hot spots on lamp surface.
Wear clean cotton gloves when handling lamps.
1. Remove the humidifier pan (see F.4.1 - Cleaning Humidifier Pan and Float Switch, Steps 1 to 11).
2. Disconnect power from the unit.
3. At the humidifier, remove the screws and cover from the high- voltage compartment.
4. Disconnect one end of the purple jumper wires.
5. Using a continuity meter, locate the burned- out lamp.
6. Remove the lamp brackets under the lamps.
7. Loosen the two screws securing the lamp lead wires to the junction block.
8. Pull the bulb straight down and discard it.
9. Wrap the lead wires once around the new lamp’s metal ends. This will support the lamp and allow for thermal expansion. Insert the
lead wires into the junction block and torque the screws
10. Reassemble by reversing Steps 1 to 9.
F. 4.3 - Periodical checks
1. Check drain lines and trap for clogs
2. Check/clean pan for mineral deposits
3. Clean reflector
4. Check water make- up valve for leaks
5. Check humidifier lamps (replace if burnt out)
6. Check wire connections (inside humidifier box)
G. 2 - Installation
The Ultrasonic humidifier is supplied mounted within one base module 400 mm height.
The base module with humidifier is supplied stand alone and it will be installed and connected with the air conditioner on field.
The module can be installed on the raised floor, see Fig. 1, or in the raised floor, see Fig. 2 (front and bottom module opened, sides and
back module closed).
When installed in the raised floor it is necessary to remove the module frontal panel to have also frontal air delivery.
A base frame, available on request, is required to support ultrasonic humidifier module.
Ensure 1 meter of free space (without obstacles) on ultrasonic humidifier module outlet.
For Extended Height unit, connect the fan module above the humidifier module and the coil module above the fan module.
Connect humidifier electrical cable, coming from the air conditioner, to the ultrasonic humidifier.
Connect water supply, water drain, safety overflow and humidifier drain pan water drain.
The relevant piping connections shall be in material resistant to fully demineralized water.
Refer to HSU08RM000 manual for details.
Fig. 1 - Ultrasonic humidifier module on the raised floor, frontal and lateral views
Supply Water.
• Supply fully demineralized water with conductivity<5 μS/cm. If demineralized water is not available, provided mineralizer (not
supplied);
• Water pressure from 50 kPa to 500 kPa;
• Water temperature from 8° C to 40° C;
• Dust or dirt must not get into the water lines;
Refer to HSU08RM000 manual for details.
Drain Water.
• The drain water contains the same substances dissolved in the supply water, however in larger quantities;
• It is not toxic and can be drained into the sewerage system, category 3, EN 1717;
• Dispose the drain hose into an ordinary drainage network (the drainage network should have a siphon).
Refer to HSU08RM000 manual for details.
G. 2.1 - Infrared humidifier components
1. Humidifier 10. Safety overflow
2. Fan case 11. Mist guide pipe
3. Mist guide cover 12. Ring and nut
4. Fan 13. Humidifier drain pan
5. Metal plug 14. Air filter
6. Cable 15. Water supply connection
7. Metal plug 16. Check valve (to be provided by the Customer)
8. Cable 17. Damper
9. Water drain 18. Humidifier drain pan water drain