CD
Capacitor discharge
stud welding
CD
Joining of stud-type welding
elements with a diameter
M3 to M10 (dia. 2 to 10 mm)
onto thin sheets, min. 0.5 mm.
Capacitor Mild steel, stainless, steel,
aluminum and brass.
Discharge Stud
Welding with Tip
Ignition
HBS CD/CDM power units An arc is ignited between the face
provide outstanding reduc- of stud and the surface of a work
piece.
tions in costs and time. Every
weld is precise avoiding any
need for costly machining.
The recipe for success:
Extremely short welding time!
(1 to 3 msec). No additional
welding products are needed.
Both parts are melted, the stud is
Because a very low thermal gently pressed against the work
load, the welding zone is piece and than joined together.
minimal. In this way, distor-
tion of the work piece is
avoided. Often this is the only
applicable technical solution.
Contact or gap
In contrast to contact The molten areas solidify.
The extremely short and clean
welding, with gap welding the
welding process does not
stud is positioned at a defined require any machining.
distance shortly before wel-
ding starts. This develops a
higher plunging speed which
leads to a shorter welding
time (only 1 msec!).
This characteristic also
provides welding of difficult
materials like e.g. aluminum
and brass.
As a result, an even and complete joint is
achieved with a strength which is above the
strength of stud and base material. The low
thermal load provides welding onto thin sheets
without damage to the rear side.
Tremendous time and cost savings
Unmatched economic efficiency with HBS
CD
Best Solution
for Best Result
Typical applications include:
Sheet metalwork, electronic
industries, switchboard
cabinets, laboratory and
medical equipment,
food industry, household
appliances, etc.
When studs are welded
to thin sheets (steel,
aluminum and brass), the
procedure of stud welding
with tip ignition will always
be the most cost effective
process and sometimes the
only possible solution.
CD The success
State of the art of systematic
technology is measures
combined with
time proven CD 1501
power units Lightest power unit, ideal
for sites with limited access
High Cost Effectiveness to the work pieces.
The high-performance, com- CD 2301
pact CD series facilitates long Bigger and stronger brother
life expectation and safe with higher capacity and
operation. Regardless whether charging energy.
in the workshop or on site.
CD 3101
All today's available experience and knowledge
The professional generation of stud welding technology are part of the products Most powerful high-end model
Planned research and deve- which we have been developed for more than 30 of the CD series. And with just
years. HBS welding elements are matching this
lopment is constantly revie- technology. 22 kg still light-weight.
wing all product designs for
new and improved, cost effec-
tive technology, to keep all
HBS products in a state of the
art position.
Top in any of the CD 1501 CD 2301 CD 3101
items:
M3 to M8 M3 to M8
dia. 2 to 8 mm (M10 limited) M4 to M10
Welding range dia. 4 to 10 mm
Especially suitable for thin dia. 2 to 8 mm
metal sheets (dia. 10 mm limited)
8 to 20 studs/min 8 to 20 studs/min 5 to 20 studs/min
High economic Welding rate
(depending on application and stud dia.)
efficiency and best
price-performance ratio Sheet thickness Especially suitable for thin metal sheets from 0.5 mm.
Especially suitable for con- Energy 1,600 Ws 2,400 Ws 3,200 Ws
struction sites with large
mains voltage fluctuations
Highest operating and
safety standards
Stud to fasten a handle onto a trowel
Microcontroller and
library function
High welding sequence with
outstanding welding results
C 08
Rugged casing with high
operating convenience.
Weight: 0.5 kg without the
delivered 6.5 m cable.
CA 08
High-performance stud
welding gun for tip ignition
process of gap welding.
Weight 0.7 kg without cable.
High accuracy of welding
position by zero-play ball
linear bearing for guiding
the welding piston.
CDM
High Tech with
wide range
power supply
85 to 265 V
Small, compact, very power-
ful series for automated
applications with high
welding sequence of up to 40
studs/min. Microcontroller,
up to 8 programs can be
stored. With wide range Studs for assembly of a front bezel in
power supply (85 to 265 V). electric industries
Industry leader CDM 2401 CDM 3201
in providing the M3 to M8
following features: (M10 limited) M3 to M10
Welding range dia. 2 to 8 mm dia. 2 to 10 mm
(10 mm limited)
Especially suitable for
20 to 40 studs/min 12 to 40 studs/min
thin sheets Welding rate
(depending on application and stud dia.)
Process monitoring
Sheet thickness Especially suitable for thin metal sheets from 0.5 mm.
RS232 interface
Energy 2,400 Ws/800 Ws* 3,200 Ws/1,600 Ws*
Microcontroller and
library function * with change over of capacitors
Especially suitable for
construction sites with
large mains voltage
fluctuations
Highest operating and
safety standards
High welding sequence
with outstanding welding
results
Success of
systematic
measures
CDM 2401
A power unit with a welding
rate of 20 to 40 studs/min.
ACCU-TWIN
CDM 3201 Battery powered stud welding unit
The top model. Highest Specially developed system for capacitor discharge stud wel-
energy and capacitance. ding with contact to fasten heating-cost distributors. Compact
This system is the industry power unit and welding gun for simultaneous welding of 2 studs!
performance leader in
Welding range 2 x M3
welding M10 studs.
Weight 8.5 kg (without battery 6.4 kg)
Weight gun 550 g
Benefit with HBS
Leading through HBS Bolzenschweiss-
technology, Systeme GmbH & Co. KG
quality and service. Felix-Wankel-Strasse 18
85221 Dachau / Germany
5 welding processes, Phone +49 (0) 8131 511-0
12 model series Fax +49 (0) 8131 511-100
and more than
[email protected] 30 model variants. www.hbs-info.com
