Service guide

230 V 1 N~/400 V 3 N~

Split Outdoor unit

6 720 813 707-00.2I

ODU Split 2
ODU Split 4...8
ODU Split 11t...15t
ODU Split 11s...15s
6 720 817 722 (2015/06)

Downloaded from www.Manualslib.com manuals search engine

 Table of contents

Table of contents 1 Key to symbols and safety instructions

1.1 Key to symbols
1 Key to symbols and safety instructions . . . . . . . . . . . . . . . . . . . 2
1.1 Key to symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Warnings
1.2 General safety instructions . . . . . . . . . . . . . . . . . . . . . . . . 2 Warnings in this document are identified by a warning
triangle printed against a grey background.
2 Error handling instructions for Split outdoor unit . . . . . . . . . . 3 Keywords at the start of a warning indicate the type and
2.1 Names of units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 seriousness of the ensuing risk if measures to prevent
the risk are not taken.
2.2 List of error codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2.3 Error code 21 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
The following keywords are defined and can be used in this document:
2.3.1 Error diagnosis and countermeasure flow chart . . . . . . . 5
• NOTICE indicates a situation that could result in damage to property
2.4 Error code 22 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
or equipment.
2.4.1 Error diagnosis and countermeasure flow chart . . . . . . . 8
• CAUTION indicates a situation that could result in minor to medium
2.5 Error code 23 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 injury.
2.5.1 Error diagnosis and countermeasure flow chart . . . . . 11 • WARNING indicates a situation that could result in severe injury or
2.6 Error code 26 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 death.
2.6.1 Error diagnosis and countermeasure flow chart . . . . . 14 • DANGER indicates a situation that will result in severe injury or
2.7 Error code 27 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 death.
2.7.1 Error diagnosis and countermeasure flow chart . . . . . 17
Important information
2.8 Error code 29 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
2.8.1 Error diagnosis and countermeasure flow chart . . . . . 20 This symbol indicates important information where
2.9 Error code 32 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 there is no risk to people or property.
2.9.1 Error diagnosis and countermeasure flow chart . . . . . 21
2.10 Error code 35 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
2.10.1 Error diagnosis and countermeasure flow chart . . . . . 22 Additional symbols
2.11 Error code 41, 44, 45, 46, 48 . . . . . . . . . . . . . . . . . . . 23
Symbol Explanation
2.11.1 Error diagnosis and countermeasure flow chart . . . . . 23
▶ Step in an action sequence
2.12 Error code 43 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
 Cross-reference to another part of the document
2.12.1 Error diagnosis and countermeasure flow chart . . . . . 24
2.13 Error codes 52, 53 . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 • List entry
2.13.1 Error code 52 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 – List entry (second level)
2.13.2 Error code 53 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 Table 1
2.14 Error code 54 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
1.2 General safety instructions
2.15 Error code 60 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
These installation instructions are intended for plumbers, heating
2.16 Error code 61 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
engineers and electricians.
2.16.1 Error diagnosis and countermeasure flow chart . . . . . 29
▶ Read any installation instructions (outdoor unit, heating controls,
2.17 Error code 62, 65 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 etc.) carefully before starting the installation.
2.17.1 Error diagnosis and countermeasure flow chart . . . . . 30 ▶ Observe the safety instructions and warnings.
2.18 Error code 67 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 ▶ Observe national and regional regulations, technical rules and
2.18.1 Error diagnosis and countermeasure flow chart . . . . . 32 guidelines.
▶ Record all work carried out.
3 Check compressor resistances . . . . . . . . . . . . . . . . . . . . . . . . 34 Intended use
This outdoor unit must only be used as a heat appliance in a sealed hot
4 Compressor replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 water heating system for domestic purposes.
Any other use is considered inappropriate. Any damage that results from
such use is excluded from liability.
5 Check system parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Installation, commissioning and servicing
Installation, commissioning and servicing must only be carried out by an
6 Electronic expansion valve . . . . . . . . . . . . . . . . . . . . . . . . . . . 36 authorised contractor.
▶ Only use original spares.
7 Fan motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Electrical work
Electrical work must only be carried out by qualified electricians.
8 Replacement procedure for INV PCB . . . . . . . . . . . . . . . . . . . 39 ▶ Before starting electrical work:
– Isolate all poles of the mains voltage and secure against
9 Other pre - checkings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 reconnection.
– Using suitable means, test that the power supply is disconnected.
▶ Also see connection diagrams of other system components.

2 Split ODU – 6 720 817 722 (2015/06)

Downloaded from www.Manualslib.com manuals search engine

 Error handling instructions for Split outdoor unit

Handling refrigerant
The air to water outdoor unit is filled with R410A refrigerant. 2 Error handling instructions for Split outdoor unit
▶ Only qualified and authorised refrigeration engineers may work on
2.1 Names of units
the refrigerant circuit.
▶ For all work with refrigerant, wear suitable safety gloves and goggles. Supplier name for ODU BTT name for ODU
AHUW036A2 ODU Split 2
What to do if refrigerant leaks
AHUW056A2 ODU Split 4
If refrigerant leaks and touches the skin, it can cause frostbite.
AHUW076A2 ODU Split 6
▶ In case of a refrigerant leak, never touch any part of the air to water
outdoor unit. AHUW096A2 ODU Split 8
▶ Avoid skin or eye contact with refrigerant. AHUW126A2 ODU Split 11s
▶ Seek medical attention if you get refrigerant on your skin or in your AHUW146A2 ODU Split 13s
eyes. AHUW156A2/166A2 ODU Split 15s
▶ If the refrigerant leaks please contact your installer immediately. AHUW128A2 ODU Split 11t
Handover to the user AHUW148A2 ODU Split 13t
When handing over the heating system, instruct the user in its operation AHUW158A2/168A2 ODU Split 15t
and operating conditions. Table 2 Names of units
▶ Explain the operation - with particular emphasis on all safety-related
actions.
▶ Explain that conversions and repairs must only be carried out by an
approved contractor.
▶ Point out the need for inspections and maintenance for safe and
environmentally-compatible operation.
▶ The installation and operating instructions must be given to the user
for keeping.

2.2 List of error codes

HMI Error code ODU Error code Description Error characteristc Remark
5600, 5601 21 DC Peak (IPM Fault) Restart 10x/hour, Compressor broken or too much refrigerant in
IPM = Intelligent Power module then blocked compressor

5602, 5603 22 CT 2 (Max CT) Restart after Inverter current > 14 A

problem has
vanished
5604, 5605 23 DC Link Voltage is low or high Restart after Direct voltage
problem has 1~: <140 VDC or >480 (3kW: 420) VDC
vanished 3~: <320VDC or >780VDC
5610, 5611 26 Problem in DC Compressor Restart 10x/hour, Wrong orientation of compressor connections
positioning then blocked (UVW)
5612, 5613 27 PSC Fault Restart 10x/hour, High current IGBT (check reactor)
then blocked
5616, 5617 29 High current at Compressor Restart 10x/hour,
phases then blocked
5618, 5619 32 Temperature at discharge-pipe is Restart after Hot gas temperature TH5 >105 °C (check
too high problem has refrigerant load)
vanished
5666, 5667 35 Low Pressure error Restart 3x/hour, Low Pressure < 0 kPa
then blocked ( – 49.5 °C)
5622, 5623 41 Problem in discharge-pipe Direct shut-down Sensor TH5 broken (200k >25 °C)
temperature sensor
5662, 5663 43 High-pressure sensor (Open/ Direct shut-down LP/HP sensor broken
Short)
5624, 5625 44 Problem in ambient temperature Direct shut-down Sensor TH7 broken (10k >25 °C)
sensor
5626, 5627 45 Problem in condenser-middle-pipe Direct shut-down Sensor TH8 broken (5k >25 °C)
temperature sensor
5628, 5629 46 Problem in suction-pipe Direct shut-down Sensor TH4 broken (5k >25 °C)
temperature sensor
Table 3 Error codes

Split ODU – 6 720 817 722 (2015/06) 3

Downloaded from www.Manualslib.com manuals search engine

 Error handling instructions for Split outdoor unit

HMI Error code ODU Error code Description Error characteristc Remark
5664, 5665 48 Cond. Out-pipe Th Error (Open/ Direct shut-down Sensor TH6 broken (5k >25 °C)
Short)
5632, 5633 52 Bad communication between Restart 3x/hour, Wiring between Mainboard and Inverter board
Inverter-PCB and Main-PCB then blocked damaged (3~ phase only)
5634, 5635 53 Bad communication between Can- Direct shut-down Wiring between Mainboard and CAN-PCB
PCB and Main-PCB damaged
5636, 5637 54 Phase sequence incorrect Restart 10x/hour, only 2 phases or incorrect rotation field
then blocked (3~ phase only)
5668, 5669 55 CAN Communication error (CAN- Direct shut-down Wiring between CAN-PCB and Indoor unit
PCB <=> Installerboard) damaged
5638, 5639 60 EEPROM Checksum mismatched Direct shut-down Change EEPROM
5640, 5641 61 Temperature at condenser-pipe is Restart after Condensing temperature >65.3°C (4199 kPa)
too high problem has {Heating}
vanished Condensing temperature >64.2 °C(4101 kPa)
{Cooling}
5642, 5643 62 Temperature at heat sink is too Restart after Heat sink temperature >85 °C
high problem has
vanished
5646, 5647 65 Problem in heatsink temperature Direct shut-down Heat sink sensor / Inverter-PCB broken
sensor
5670, 5671 67 ODU BLDC fan lock Restart 10x/hour, Fan blocked
then blocked
Table 3 Error codes

When the outdoor unit (ODU) is blocked the error can be

acknowledged by power ON/OFF.

1 U
2.3 Error code 21
Display Check point & Normal
code Title Cause of error condition
21 DC PEAK -Instant over -An instant over current in V W
(IPM fault) current the U,V,W phase
-Over rated -Comp lock
current -The abnormal connection of
-Poor insulation U,V,W
of IPM -Over load condition
-Overcharging of refrigerant
pipe length
-Outdoor fan has stopped
-Poor insulation of 2
compressor
Table 4 Error code 21

ODU model Resistance () at 25 °C

ODU Split 4 U-V 0.628 1
ODU Split 6 V-W 0.628
ODU Split 8 W-U 0.628
ODU Split 11s U-V 0.438
ODU Split 13s V-W 0.438
ODU Split 15s W-U 0.438 6 720 817 722-01.1I

ODU Split 11t U-V 0.845

ODU Split 13t V-W 0.845 Fig. 1 Resistance measurement on compressor
ODU Split 15t W-U 0.845 [1] Compressor
Table 5 Resistance between phases [2] Copper pipe

4 Split ODU – 6 720 817 722 (2015/06)

Downloaded from www.Manualslib.com manuals search engine

 2.3.1 Error diagnosis and countermeasure flow chart
Is installation condition normal? No -> 1. Check pipe clogging / distortion
2. Check covering (unit)
3. Check EEV connector assembly condition / normal
operation
4. Check refrigerant pressure
-> Reassemble or manage if abnormality found
Yes
Are the resistance between each phase No -> 1. Check resistance between each terminal of compressor
and insulation resistance of inverter 2. Check insulation resistance between compressor terminal
compressor normal? and pipe
-> Replace compressor if abnormality is found
Yes
Is compressor wire connection No -> 1. Check inverter PCB assembly 1 U,V,W connector
condition normal? cennection condition
2. Check wire disconnection and wiring
3. Check compressor terminal connection condition (bad
contact)
-> Reassemble if abnormality is found
Yes
Is inverter PCB assembly 1 normal? No -> 1. Check inverter PCB assembly 1 IPM normality
-> Replace inverter PCB assembly 1
Yes
Recheck power and installation
condition
Table 6 Error diagnosis and countermeasure chart
ODU Split 4, 6 and 8

PFC_IPM check
U, V, W ‘ R S T
P W V U Nw Nv Nu

27 26 25 24 23 22 21
P W V U Nw Nv Nu
SPM3
27 26 25 24 23 22 21

6 720 817 722-02.1I

0.4 ~ 0.6 V

Fig. 2 ODU Split 4, 6, 8

1. Wait until PCB (Inverter) DC voltage is discharged after main
power is shut off.
2. Pull out V, W, U COMP connector.
3. Set multi tester to resistance mode.
4. If the value between P and N terminal of IPM is short (0) or open
(hundreds M), PCB (Inverter) needs to be replaced, IPM is P W V U Nw Nv Nu
damaged.
5. Set the multi tester to diode mode. 27 26 25 24 23 22 21
6. In case measured value is different from the table, PCB (Inverter)
0.4 ~ 0.6 V
needs to be replaced. PCB (Inverter) is damaged.

6 720 817 722-03.1I

Fig. 3 PFC_IPM check

ODU Split 11s, 13s, 15s

Downloaded from www.Manualslib.com manuals search engine

 Error handling instructions for Split outdoor unit

3 U V W

6 720 817 722-04.1I

Fig. 4 ODU Split 11s, 13s, 15s

1. Wait until PCB (Inverter) DC voltage is discharged after main power
is shut off.
2. Pull out V, W, U COMP connector.
3. Set multi tester to resistance mode.
4. If the value between P and N terminal of IPM is short (0) or open
(hundreds M), PCB (Inverter) needs to be replaced, IPM is
damaged.
5. Set the multi tester to diode mode.
6. In case measured value is different from the table, PCB (Inverter)
needs to be replaced. PCB (Inverter) is damaged.

PFC_IPM check
U, V, W ‘ R S T

P W V U Nw Nv Nu

27 26 25 24 23 22 21

0.4 ~ 0.6 V

P W V U Nw Nv Nu

27 26 25 24 23 22 21

0.4 ~ 0.6 V

6 720 817 722-03.1I

Fig. 5 PFC_IPM check

6 Split ODU – 6 720 817 722 (2015/06)

Downloaded from www.Manualslib.com manuals search engine

 Error handling instructions for Split outdoor unit

ODU Split 11t, 13t, 15t

6 720 817 722-05.1I

Fig. 6 ODU Split 11t, 13t, 15t

1. Wait until PCB (Inverter) DC voltage is discharged after main power
is shut off. PFC_IPM check
2. Pull out V, W, U COMP connector.
3. Set multi tester to resistance mode.
U, V, W ‘ R S T
4. If the value between P and N terminal of IPM is short (0) or open
(hundreds M), PCB (Inverter) needs to be replaced, IPM is P W V U Nw Nv Nu
damaged.
5. Set the multi tester to diode mode. 27 26 25 24 23 22 21
6. In case measured value is different from the table, PCB (Inverter)
needs to be replaced. PCB (Inverter) is damaged. 0.4 ~ 0.6 V

P W V U Nw Nv Nu

27 26 25 24 23 22 21

0.4 ~ 0.6 V

6 720 817 722-03.1I

Fig. 7 PFC_IPM check

Split ODU – 6 720 817 722 (2015/06) 7

Downloaded from www.Manualslib.com manuals search engine

 Error handling instructions for Split outdoor unit

2.4 Error code 22

Display Check point & Normal
code Title Cause of error condition
22 Max. C/T -Input Over 1. Malfunction of
Current Compressor
2. Blocking of Pipe
3. Low Voltage Input
4. Refrigerant, Pipe length,
Blocked
Table 7 Error code 22
2.4.1 Error diagnosis and countermeasure flow chart
Is installation condition normal? No -> 1. Check pipe clogging / distortion
2. Check covering (unit)
3. Check EEV connector assembly condition / normal
operation
4. Check refrigerant pressure
-> Reassemble or manage if abnormality found
Yes
Are the resistance between each phase No -> 1. Check resistance between each terminal of compressor
and insulation resistance of inverter 2. Check insulation resistance between compressor terminal
compressor normal? and pipe
-> Replace compressor if abnormality is found
Yes
Is compressor wire connection No -> 1. Check connection between PCB assembly and bridge diode
condition normal? (misconnection, disconnection)
2. Check wire disconnection and wiring
3. Check compressor terminal connection condition (bad
contact)
-> Reassemble if abnormality is found
Yes
Is inverter PCB assembly 1 power No -> 1. Check connection between PCB assembly 1 and bridge
connection normal? diode (misconnection, disconnection)
-> Wiring again if abnormality is found
Yes
Is input voltage normal? No -> 1. Check L~N phase is 230V 15%
-> Check connection condition and wiring if power is
abnormal
Yes
Is PCB assembly 1 normal? No -> 1. Check PCB assembly 1 IPM normality
-> Replace inverter PCB assembly
Yes
Recheck power and installation
condition
Table 8 Error diagnosis and countermeasure chart
Check Point
1. Check the power source (230V 15%).
2. Check that the fan operation is right.
3. Check the current.
4. Check the install condition.
5. Check the CT sensor output signal.

8 Split ODU – 6 720 817 722 (2015/06)

Downloaded from www.Manualslib.com manuals search engine

 Error handling instructions for Split outdoor unit

ODU Split 4, 6, 8

IN/I
GND
Red Black Vdc

6 720 817 722-06.1I

Fig. 8 ODU Split 4, 6, 8

▶ Check output of the CT sensor: DC 2.5 0.2V
ODU Split 11s, 13s, 15s

1
Vdc

2
3

1 2
6 720 817 722-07.1I

Fig. 9 ODU Split 11s, 13s, 15s

[1] Inverter PCB
[2] CT sensing check point
▶ Check output pin 2.3 of the CT sensor: DC 2.5 0.2V

Split ODU – 6 720 817 722 (2015/06) 9

Downloaded from www.Manualslib.com manuals search engine

 Error handling instructions for Split outdoor unit

ODU Split 11t, 13t, 15t

2
6 720 817 722-08.1I

Fig. 10 ODU Split 11t, 13t, 15t

[1] Inverter PCB
[2] CT sensing check point
▶ Check input current T_PFC and R_PFC
▶ Check output of the CT sensor: DC 2.5 0.2V

10 Split ODU – 6 720 817 722 (2015/06)

Downloaded from www.Manualslib.com manuals search engine

 Error handling instructions for Split outdoor unit

2.5 Error code 23 2.5.1 Error diagnosis and countermeasure flow chart
Display Check point & Normal Is input voltage normal? No -> 1. Check power input voltage
code Title Cause of error condition Yes
23 DC link High • DC link 1. Check CN_(L), CN_(N) Is inverter PCB No -> 1. Check power connection state
/ Low voltage is connection assembly 1 power
voltage above 2. Check input voltage connection normal?
420Vdc 3. Check PCB DC link Yes
• DC link voltage sensor parts Is PCB (Inverter) No -> 1. Replace PCB assembly 1
voltage is normal?
below
Yes
140Vdc
Recheck power and
Table 9 Error code 23
installation condition
Table 10 Error diagnosis and countermeasure chart

Check Point
1. Check the WCN_P(L), P(N) connection condition ate the main PCB
(heater). Refer to wiring diagram.
2. Check the DC link voltage at no operation of compressor (280V).
3. Check the DC link voltage at operation of compressor (340V).
4. Check the DC link sensing signal (AHBW**6AO): 2.4~2.8V
(Graphic 12).
5. Check the DC link sensing signal (AHBW**8AO): 0.4~0.6V
(Graphic 13).
ODU Split 4, 6, 8

IN/I
GND
Vdc

6 720 817 722-09.1I

Fig. 11 ODU Split 4, 6, 8

Split ODU – 6 720 817 722 (2015/06) 11

Downloaded from www.Manualslib.com manuals search engine

 Error handling instructions for Split outdoor unit

ODU Split 11s, 13s, 15s

Vdc
GND

6 720 817 722-10.1I

Fig. 12 ODU Split 11s, 13s, 15s

12 Split ODU – 6 720 817 722 (2015/06)

Downloaded from www.Manualslib.com manuals search engine

 Error handling instructions for Split outdoor unit

ODU Split 11t, 13t, 15t

6 720 817 722-11.1I

Fig. 13 ODU Split 11t, 13t, 15t

[1] PFCM pin arrangement and pin numbers

Split ODU – 6 720 817 722 (2015/06) 13

Downloaded from www.Manualslib.com manuals search engine

 Error handling instructions for Split outdoor unit

2.6 Error code 26

Display Check point & Normal
code Title Cause of error condition
26 DC • Compressor 1. Check the connection of
compressor starting comp wire “U,V,W”
position failure 2. Malfunction of
compressor
3. Check the component of
“IPM”, detection parts
Table 11 Error code 26

2.6.1 Error diagnosis and countermeasure flow chart

Is installation condition No -> 1. Check pipe clogging /
normal? distortion
2. Check covering (Indoor /
Outdoor unit)
3. Check EEV connector
assembly condition / normal
operation
4. Check refrigerant pressure
-->Reassemble or manage if
abnormality found
Yes
Are the resistance No -> 1. Check resistance between
between each phase each terminal of compressor
and insulation 2. Check insulation resistance
resistance of inverter between compressor terminal
compressor normal? and pipe
--> Replace compressor if
abnormality is found
Yes
Is compressor wire No -> 1. Check inverter PCB assembly
connection condition U,V,W connector connection
normal? condition
2. Check wire disconnection and
wiring
3. Check compressor terminal
condition condition (bad
contact)
--> Reassemble if abnormality is
found
Yes
Is inverter PCB No -> 1. Check inverter PCB assembly
assembly normal? IPM normality
--> Replace inverter PCB assembly
Yes
Recheck power and
installation condition
Table 12 Error diagnosis and countermeasure chart

14 Split ODU – 6 720 817 722 (2015/06)

Downloaded from www.Manualslib.com manuals search engine

 Error handling instructions for Split outdoor unit

ODU Split 4, 6, 8

U, V, W
GND
Vdc

W VU

2 6 720 817 722-12.1I

Fig. 14 ODU Split 4, 6, 8

[1] CT sensing check point
[2] WVC connector check
ODU Split 11s, 13s, 15s

GND

U
V
W

6 720 817 722-13.1I

Fig. 15 ODU Split 11s, 13s, 15s

Split ODU – 6 720 817 722 (2015/06) 15

Downloaded from www.Manualslib.com manuals search engine

 Error handling instructions for Split outdoor unit

ODU Split 11t, 13t, 15t

6 720 817 722-14.1I

Fig. 16 ODU Split 11t, 13t, 15t

16 Split ODU – 6 720 817 722 (2015/06)

Downloaded from www.Manualslib.com manuals search engine

 Error handling instructions for Split outdoor unit

2.7 Error code 27 1. Set the multi tester to diode mode

2. Check short circuit between input signal pins which are placed below
Display Check point & Normal
PFC module
code Title Cause of error condition
3. Replace PCB assembly 1 if it is short circuit between pins except
27 DC • Compressor 1. Check the connection of
number 4, 5 pins.
compressor starting comp wire “U,V,W”
position failure 2. Malfunction of
compressor
3. Check the component of
“IPM”, detection parts
Table 13 Error code 27

2.7.1 Error diagnosis and countermeasure flow chart

Is installation condition No -> 1. Check pipe clogging /
normal? distortion
2. Check covering (Indoor /
Outdoor unit)
3. Check EEV connector
assembly condition / normal
operation
4. Check refrigerant pressure
-->Reassemble or manage if
abnormality found
Yes
Is input voltage normal? No -> 1. Check that L-N phase voltage is
230 15% (1~)
2. Check that R-S-T-N phase
voltage is 380 15% (3~)
--> Check connection condition
and wiring if power is abnormal
Yes
Is AC input wire No -> 1. Check L-N connection
connection condition condition
normal? 2. Check wire disconnection and
wiring
--> Reassemble if abnormality
found
Yes
Is compressor wire No -> 1. Check PCB assembly U,V,W
connection condition connector connection
normal? condition
2. Check wire disconnection and
wiring
3. Check compressor terminal
connection condition (bad
contact)
--> Reassemble if abnormality is
found
Yes
Is PCB assembly 1 No -> 1. Check PCB assembly 1 PFCM
normal? normality
--> Replace PCB assembly 1
Yes
Recheck power and
installation condition
Table 14 Error diagnosis and countermeasure chart
PFCM module checking method

CAUTION: PFCM module number 4 and 5 pins are

internal short state.

Split ODU – 6 720 817 722 (2015/06) 17

Downloaded from www.Manualslib.com manuals search engine

 Error handling instructions for Split outdoor unit

ODU Split 4, 6, 8

6 720 817 722-15.1I

Fig. 17 ODU Split 4, 6, 8

[1] Short circuit check point
[2] After turning off the main power; R24N between the ends of the
resistance will be measured to 620~670

18 Split ODU – 6 720 817 722 (2015/06)

Downloaded from www.Manualslib.com manuals search engine

 Error handling instructions for Split outdoor unit

ODU Split 11s/t, 13s/t, 15s/t

N N N
T S R P
W V U

3 6 720 817 722-16.1I

Fig. 18 ODU Split 11s/t, 13s/t, 15s/t

[1] ODU Split 11t/13t/15t
[2] ODU Split 11s/13s/15s
[3] Short circuit check point

Split ODU – 6 720 817 722 (2015/06) 19

Downloaded from www.Manualslib.com manuals search engine

 Error handling instructions for Split outdoor unit

2.8 Error code 29

Display Check point & Normal
code Title Cause of error condition
29 Inverter • 1~ODU: 1. Overload operation (pipe
compressor inverter clogging/covering/EEV
over compressor defect/ refrigerant
current input current overcharge)
is 30A 2. Compressor damage
• 3~ODU: (insulation damage /
inverter motor damage)
compressor 3. Input voltage low
input current 4. ODU PCB assembly 1
is 24A damage
Table 15 Error code 29

2.8.1 Error diagnosis and countermeasure flow chart

Is installation condition No -> 1. Check pipe clogging /
normal? distortion
2. Check covering (outdoor unit)
3. Check EEV connector
assembly condition / normal
operation
4. Check refrigerant pressure
-->Reassemble or manage if
abnormality found
Yes
Are the resistance No -> 1. Check resistance between
between each phase each terminal of compressor
and insulation (0.188 7%
resistance of inverter 2. Check insulation resistance
compressor normal? between compressor terminal
and pipe (over 50 M)
--> Replace compressor if
abnormality is found
Yes
Is compressor wire No -> 1. Check PCB assembly 1 U,V,W
connection condition connector connection
normal? condition
2. Check wire disconnection and
wiring
3. Check compressor terminal
connection condition (bad
contact)
--> Reassemble if abnormality is
found
Yes
Is input voltage normal? No -> 1. Check U-V, V-W, W-U phase is
220~240 V 10%
--> Check connection condition
and wiring if power is abnormal
Yes
Is PCB assembly 1 No -> 1. Check PCB assembly 1 IPM
normal? normality
--> Replace inverter PCB assembly
Yes
Recheck power and
installation condition
Table 16 Error diagnosis and countermeasure chart

20 Split ODU – 6 720 817 722 (2015/06)

Downloaded from www.Manualslib.com manuals search engine

 Error handling instructions for Split outdoor unit

2.9 Error code 32

Display Check point & Normal
code Title Cause of error condition 1
32 High • Overload 1. Check outdoor fan
temperatur operation constraint / screened /
e in (outdoor fan flow structure
discharge constraint, 2. Check refrigerant leakage
pipe of the screened, 3. Check if the sensor is
inverter blocked normal
compressor • Poor INV 4. Check the status of EEV
comp assembly
discharge
sensor
• LEV
connector 6 720 817 722-17.1I
displaced /
poor LEV Fig. 19 CN_TH3 connector
assembly
[1] CN_TH3 (red 4pin connector)
Table 17 Error code 32

2.9.1 Error diagnosis and countermeasure flow chart

Is the heating water flow No -> 1. Check that the heating water
sufficient? circulation pump is working
2. Check that the heating water
flow rate is sufficient
3. Check preassure gauge
(1.5~2.5 bar)
-->Remove cause of error
Yes
Is there enough No -> 1. Check refrigerant leakage
refrigerant? 2. Supply refrigerant if not
enough
Yes
Is the EEV properly No -> 1. Check the status of PCB
assembled? (inverter) EEV1 assembly
2. Check the status of EEV
assembly
3. Check PCB (inverter) IPM
input signal connectors short-
circuit
--> Refer to CH21 trouble
shooting method
Yes
Is the inverter No -> 1. Check the sensor assembly
compressor sensor status
normal? 2. Check if the sensor is broken:
measure resistance
200k10% (25 °C basis)
Table 18 Error diagnosis and countermeasure chart

Inspecting inverter compressor discharge sensor

1. Set multi-tester to resistance measurement mode.
2. Measure the resistance between inverter discharge sensor
connector pins.
3. Measure resistance value of 200k10%, 25 °C basis.
4. Check if the sensor insulation is damaged, measure the resistance
between sensor connector pin and unit assembly pipe (1M or
more)

Split ODU – 6 720 817 722 (2015/06) 21

Downloaded from www.Manualslib.com manuals search engine

 Error handling instructions for Split outdoor unit

2.10 Error code 35

Display Check point & Normal
code Title Cause of error condition
35 Low • Excessive 1. Defective low pressure
pressure decrease of sensor
error pressure 2. Defective unit fan
3. Deformation because of
damage of refrigerant
pipe
4. Defective unit EEV
5. Covering / clogging (unit
covering during cooling
mode / unit filter clogging
during heating mode)
6. SVC valve clogging
7. Defective unit PCB
(inverter)
8. Defective unit pipe sensor
Table 19 Error code 35

2.10.1 Error diagnosis and countermeasure flow chart

Are communication No -> 1. Check communication / piping
cable / piping normal? correction
Yes
Is amount of refrigerant No -> 1. Check for pipe crack or trace of
normal? refrigerant leakage
2. Weld / reconnect the cracked
portion
3. Adjust the amount of /
recharge refrigerant
Yes
Is the strainer OK?1) No -> 1. Replace the strainer
Yes
Are the value of manifold No -> 1. Replace the pressure sensor
gauge and pressure
sensor the same?
(Is the low pressure
value actually low?)
Yes
• Check unit LEV
• Check unit PCB
(inverter)
• Check unit
installation
conditions
Table 20 Error diagnosis and countermeasure chart
1) If the temperature difference between inlet and outlet of strainer is so large that
frost or ice formation can be seen or confirmed then clogging of strainer should
be checked (Notice: it is not full ice forming of strainer, in case that there is not at
inlet portion but at outlet portion)

22 Split ODU – 6 720 817 722 (2015/06)

Downloaded from www.Manualslib.com manuals search engine

 Error handling instructions for Split outdoor unit

2.11 Error code 41, 44, 45, 46, 48 2.11.1 Error diagnosis and countermeasure flow chart
Display Check point & Normal Is sensor connected to No -> 1. Connect sensor to PCB
code Title Cause of error condition PCB (inverter) (inverter) correctly
41 D-pipe • Open / short 1. Bad connection of correctly?
sensor • Soldered thermistor connector Yes
(inverter) poorly 2. Defect of thermistor Is sensor value correct? No -> 1. Replace sensor
• Internal connector (open / short) Yes
circuit error 3. Defect of outdoor PCB • Replace
(inverter) corresponding PCB
44 Air sensor • Open / short 1. Bad connection of (inverter)
• Soldered thermistor connector Table 22 Error diagnosis and countermeasure chart
poorly 2. Defect of thermistor
• Internal connector (open / short)
circuit error 3. Defect of outdoor PCB
(inverter)
45 Condenser • Open / short 1. Bad connection of
Mid-pipe • Soldered thermistor connector
sensor poorly 2. Defect of thermistor
• Internal connector (open / short)
circuit error 3. Defect of outdoor PCB
(inverter)
46 Suction • Open / short 1. Bad connection of
pipe sensor • Soldered thermistor connector
poorly 2. Defect of thermistor
• Internal connector (open / short)
circuit error 3. Defect of outdoor PCB
(inverter)
48 Condenser • Open / short 1. Bad connection of
out-pipe • Soldered thermistor connector
sensor poorly 2. Defect of thermistor
• Internal connector (open / short)
circuit error 3. Defect of outdoor PCB
(inverter)
Table 21 Error code 35

1 2

6 720 817 722-18.1I

Fig. 20 Check sensor

[1] Unplugged; check the resistance (10k)
[2] Plugged; check the voltage (2.5V DC)

Split ODU – 6 720 817 722 (2015/06) 23

Downloaded from www.Manualslib.com manuals search engine

 Error handling instructions for Split outdoor unit

2.12 Error code 43

Display Check point & Normal
code Title Cause of error condition
43 High • Abnormal 1. Bad connection of
pressure value of connector PCB (inverter)
sensor sensor (open 2. Bad connection high
error / short) pressure connector
3. Defect of connector PCB
(inverter) (open/short)
4. Defect of PCB (inverter)
Table 23 Error code 43

2.12.1 Error diagnosis and countermeasure flow chart

Is pressure sensor OK? No -> 1. Replace the pressure sensor 2
1
Yes
Is sensor connected to No -> 1. Connect sensor to PCB
PCB (inverter) (inverter) correctly
correctly?
Yes
After replacement of No -> END
outdoor unit main PCB
(inverter) is the system
also abnormal?
Yes
• Replace
corresponding PCB
(inverter)
Table 24 Error diagnosis and countermeasure chart

6 720 817 722-22.1I

Fig. 21 HP sensor characteristics

[1] Pressure sensor
[2] High pressure sensor: 0~5 MPa, Vout 0.5~3.5 V

24 Split ODU – 6 720 817 722 (2015/06)

Downloaded from www.Manualslib.com manuals search engine

 Error handling instructions for Split outdoor unit

2.13 Error codes 52, 53

Inverter PCB 1 Main/ODU PCB 2 CANboard

3 Installerboard

CH52 CH53 No Error ??

Fig. 22 Error codes 52, 53

Waiting time of
Error code that is sent to communication before
Situation Description Installerboard by CAN error is generated
1 No communication between CAN-PCB receives error 52 30 seconds
INV-PCB and ODU-PCB code from ODU-PCB but
(380V / 3~units) Inverter-PCB does not
respond
2 No communication between CAN-PCB does not receive 53 10 seconds
ODU-PCB and CAN-PCB signals from ODU-PCB
3 No communication between CAN-PCB does not send 55 ODU shuts down after 1~3
CAN-PCB and Installerboard signals to Installerboard seconds from recognizing
CAN communication error
Table 25 Error codes 52, 53
2.13.1 Error code 52
Display Check point & Normal
code Title Cause of error condition
52 PCB • Checking the 1. Generation of noise
communica communicati source interfering with
tion error on state communication
between
main PCB
and inverter
PCB
Table 26 Error code 52

Is transmission LED No -> Is noise filter or fuse normal?

(Yellow) of inverter ▶ NO: Replace noise filter or fuse
compressor PCB on? -or-
▶ YES: Replace inverter
compressor PCB
Yes
Is transmission cable No -> 1. Re-connect transmission cable
connected correctly?
Yes
Is main PCB normal? No -> 1. Replace main PCB
Yes
• Replace inverter
compressor PCB
Table 27 Error diagnosis and countermeasure chart

Split ODU – 6 720 817 722 (2015/06) 25

Downloaded from www.Manualslib.com manuals search engine

 Error handling instructions for Split outdoor unit

ODU Split 11t, 13t, 15t

Check point
▶ Check the transmission connector and LED (main and inverter)

OK NG

4 5
6 720 817 722-21.1I

Fig. 23 Error code 52 check point ODU Split 11t/13t/15t

[1] Insufficient insertion of wires
[2] Damage of wire coating: Interference with wires or wire coating
damage with chopping
[3] 42/48/60k
[4] Inverter PCB
[5] Main PCB

26 Split ODU – 6 720 817 722 (2015/06)

Downloaded from www.Manualslib.com manuals search engine

 Error handling instructions for Split outdoor unit

2.13.2 Error code 53

Display code Title Cause of error Check point & Normal condition
53 Communication • Poor communication 1. Power input AC 230V
PCB(Heater) 2. The connector for transmission is disconnected
-->PCB(Inverter) 3. The connection wires are miss-connected
4. The communication line is shorted at GND
5. Transmission circuit of PCB (inverter) is abnormal
6. Transmission circuit of PCB (heater) is abnormal
Table 28 Error code 53
Check point 2.15 Error code 60
1. Check the input power AC 230V
Display Check point & Normal
2. Check that the communication wires are correctly connected. Adjust code Title Cause of error condition
the connection of wire confirm the wire of “Live”, “Neutral”.
60 PCB • EEPROM 1. EEPROM contact defect /
3. Check the resistance between communication line and GND (normal:
(inverter) access error wrong insertion
over 2M).
and main and check 2. Different EEPROM
4. Check that the connector for communication is correctly connected. EEPROM sum error version
5. Make sure you have connected to the communication line soldering check sum 3. ODU inverter and main
(if you do not connect by soldering, a communication error (CH05/ error PCB assembly 1 damage
CH53) occurs by noise)
Table 30 Error code 60
2.14 Error code 54
Is EEPROM insertion No -> 1. Check EEPROM insert
Display Check point & Normal
normal? direction / connection
code Title Cause of error condition
condition
54 Open and • Prevention 1. Main power wiring fault
2. Check EEPROM check sum
reverse of phase
phase error unbalace and -->Replace if abnormality is found
prevention Yes
of reverse Is PCB assembly 1 No -> 1. Replace PCB assembly 1
rotation of normal?
constant - Yes
rate
Is main PCB assembly 1 No -> 1. Replace main PCB assembly 1
compressor
normal?
Table 29 Error code 54 Yes
• Recheck power and
installation condition
A B Table 31 Error diagnosis and countermeasure chart

1 4 5 Check point
▶ Check the EEPROM check sum and direction

2 7

3
6 720 817 722-34.1I

Fig. 24 Error code 54 diagnosis and countermeasure flow chart

[A] Items for checking
[B] Sub-items for checking
[1] Installation
[2] Fuse damage (R and S phases)
[3] Inverter PCB
[4] Checking N-phase
[5] Checking for power phase loss
[6] Checking for open and reverse phase
[7] AC load

Split ODU – 6 720 817 722 (2015/06) 27

Downloaded from www.Manualslib.com manuals search engine

 Error handling instructions for Split outdoor unit

6 720 817 722-23.1I

Fig. 25 ODU Split 4/6/8

1 2

EEPROM EEPROM

6 720 817 722-24.1I

Fig. 26 ODU Split 11/13/15

[1] ODU Split 11s/13s/15s
[1] ODU Split 11t/13t/15t

28 Split ODU – 6 720 817 722 (2015/06)

Downloaded from www.Manualslib.com manuals search engine

 Error handling instructions for Split outdoor unit

2.16 Error code 61

Display Check point & Normal 1
code Title Cause of error condition
61 High • Overload 1. Check outdoor fan
temperatur operation constraint / screened /
e in (outdoor fan flow structure
condenser constraint, 2. Check if refrigerant is
pipe screened, overcharged
blocked) 3. Check the status of the
• Unit heat EEV assembly
exchanger 4. Check the status of
contaminate sensor assembly
d
• EEV
connector
displaced /
poor EEV
6 720 817 722-35.1I
assembly
• Poor
condenser Fig. 27 CN-C/PIPE connector
pipe sensor
[1] CN-C/PIPE (Violet 3Pin connector)
assembly /
broken
Table 32 Error code 61

2.16.1 Error diagnosis and countermeasure flow chart

Is the unit properly No -> 1. Check fan locking
installed? 2. Remove blockings around heat
exchanger
3. Maintain distance between
unit and the wall
4. Check pipe folding and
abnormality
5. Check SVC lock
Yes
Is the refrigerant No -> 1. Check if refrigerant is
properly charged? overcharged
--> Adjust refrigerant volume
Yes
Is the EEV properly No -> 1. Check the status of PCB
assembled? (inverter) CN-EEV1 assembly
2. Check the status of EEV
assembly
--> Reassemble / replace if
abnormality is found
Yes
Is the condenser pipe No -> 1. Check the sensor assembly
sensor normal? status
2. Check if the sensor is burned:
measure resistance
-->5k 10% (25 °C basis)
Yes
Recheck power and
installation condition
Table 33 Error diagnosis and countermeasure chart
Inspecting condenser pipe sensor
1. Set multi-tester as resistance measurement mode.
2. Measure the resistance between rated speed compressor discharge
sensor connector pins.
3. Measure resistance value of 5k 10% (25 °C basis).
4. Check if the sensor insulation is damaged --> measure the resistance
between sensor connector pin and unit assembly pipe 1M .

Split ODU – 6 720 817 722 (2015/06) 29

Downloaded from www.Manualslib.com manuals search engine

 Error handling instructions for Split outdoor unit

2.17 Error code 62, 65

Display code Title Cause of error Check point & Normal condition
62 Heat sink temp high • Heat sink sensor detected high 1. Part no. :EBR37798101~09
temperature (85 °C) -Check the heat sink sensor: 10k at 25 °C (unplugged)
-Check the outdoor fan is running correctly
2. Part no. :EBR37798112~21
-Check the soldered condition in the 22, 23 pin of IPM,
PFCM
-Check the screw torque of IPM, PFCM
-Check the spreadable condition of thermal grease on IPM,
PFCM
-Check the outdoor fan is running correctly
65 Heat sink sensor • Connector connection error 1. Normal resistor: 5k at 25 °C (unplugged)
• Faulty PCB 2. Normal voltage: 2.5Vdc at 25 °C (plugged)
• Faulty sensor (Open / Short) 3. Refer to sensor resistance table
Table 34 Error code 61
2.17.1 Error diagnosis and countermeasure flow chart
Is there good screw No -> 1. Tighten the screw of IPM,
torque of IPM, PFCM? PFCM
Yes
Is there normal No -> 1. Change the inverter PCB
resistance between 22
and 23 Pin of IPM,
PFCM?
Is there normal thermal
grease on IPM, PFCM?
Is IPM, PFCM normal?
Yes
Recheck power and
installation condition
Table 35 Error diagnosis and countermeasure chart

▶ Short circuit check: if temperature 130 °C

▶ Open circuit check: if temperature < – 30 °C
System will go in self diagnosis (error 65) is displayed and ODU stops.
Check point
1. Check resistance between no. 19 pin and no. 20 pin of PCB PFC
module
2. Resistance value should be in 7k 10% (at 25 °C).

27 26 25 24 23 22 21

0.4 ~ 0.6 V

6 720 817 722-36.1I

Fig. 28 Error codes 62, 65 check the PFCM

30 Split ODU – 6 720 817 722 (2015/06)

Downloaded from www.Manualslib.com manuals search engine

 Error handling instructions for Split outdoor unit

4
1 2ྛ
[IPM] [PFCM]

1 2ྛ

6 720 817 722-25.1I

Fig. 29 Error code 62, 65 check points

[1] ODU Split 4/6/8
[2] PFCM: measuring resistance between no. 19, 20 pin
[3] ODU Split 11s/13s/15s
[4] ODU Split 11t/13t/15t
[5] Heat sink temperature output pin

Split ODU – 6 720 817 722 (2015/06) 31

Downloaded from www.Manualslib.com manuals search engine

 Error handling instructions for Split outdoor unit

2.18 Error code 67

Display code Title Cause of error Check point & Normal condition
67 Fan lock error • Fan RPM is 10 RPM or less for 5 1. ODU fan locking
seconds when ODU fan starts or 2. Heat sink assembly of PCB assembly 1 condition abnormal
40 RPM or less after fan starting 3. Defect of temperature sensing circuit part defect of PCB
(inverter)
Table 36 Error code 67
2.18.1 Error diagnosis and countermeasure flow chart 4. Check error code again, after replacing the abnormal part (fan motor
or PCB) first.
Is ODU fan motor No -> 1. Check ODU fan motor
assembly condition assembly condition and fan
normal? locking 1
--> Reassemble or replace if
abnormality is found
Yes
Is ODU fan motor No -> 1. Set the multi tester to diode
normal? mode
2. Check voltage between 1pin
and 4pin of fan motor
(1 0.2V)
Yes
Is wire connection of No -> 1. Check wiring between ODU fan
ODU fan motor wire motor and PCB (inverter)
normal? (Check if Hall sensor and
motor output terminal colour is
matched)
--> Reassemble if abnormality is 6 720 817 722-26.1I

found Fig. 30 Error code 67

Yes
[1] Fan motor connector
Is PCB assembly 1 No -> 1. Replace PCB assembly 1
normal?
Yes
Recheck power and
installation condition
Table 37 Error diagnosis and countermeasure chart
Check point
1. Check voltage between 1pin and 4pin of fan motor connector (tester
diode mode).
2. Voltage value should be in 1V 0.2V.
3. Do not replace all of fan motor and 220 – 240 V~at once.

32 Split ODU – 6 720 817 722 (2015/06)

Downloaded from www.Manualslib.com manuals search engine

 Error handling instructions for Split outdoor unit

6 720 817 722-27.1I

Fig. 31 Error code 67 check points

[1] ODU Split 4/6/8
[2] ODU Split 11s/13s/15s
[3] ODU Split 11t/13t/15t

Split ODU – 6 720 817 722 (2015/06) 33

Downloaded from www.Manualslib.com manuals search engine

 Check compressor resistances

3 Check compressor resistances

WARNING: Electric shock!

▶ Even if the ODU is disconnected from power supply,
it takes some time to discharge the remaining
electricity of the electrolytic capacitor. Before
conducting a service or repairing job, switch off the
main power supply and make sure that all LED on the
circuit boards are off.

To check the resistance of the compressor:

▶ Disconnect the compressor motor plug
▶ Measure the resistance between each coil and ground
▶ The resistance should be more than 2M (at 20 °C)
To check the resistance between the coils:
▶ Disconnect the compressor motor plug
▶ Measure the resistance between the coils
▶ The resistance should be equal

2
1

6 720 817 722-33.1I

Fig. 32 Check compressor resistances

[1] Compressor
[2] Copper pipe

34 Split ODU – 6 720 817 722 (2015/06)

Downloaded from www.Manualslib.com manuals search engine

 Compressor replacement

4 Compressor replacement
1. Disconnect the unit from power supply.
2. Detach the motor plug from the compressor.
3. Remove the sound proof covering the faulty compressor.
4. Pump out the refrigerant completely.
5. Disconnect the brazing sections of the suction pipe by using brazing
torch.
6. Remove the three nuts at cushion rubber section to take out the
faulty compressor outside the unit.
7. Install the new compressor in the unit. Be sure to insert the cushion
rubbers before tightening the fixing nuts of the compressor.
8. Remove the rubber caps put on the suction and discharge pipes of
the new compressor to release the sealing nitrogen gas.
9. Braze the suction and discharge pipe to the compressor with brazing
torch.
10.Conduct air tight test to check that the piping system is free from
leakage.
11.Re-connect the power cable to the terminal board of the
compressor.
12.Attach the sound-proof covering to the compressor.
13.Conduct vacuum suction.
14.After completion of vacuum, open the service valves.
15.Charge the unit with the correct amount of refrigerant.

6 720 817 722-30.1I

Fig. 33 Compressor replacement

[1] Insert the sound proof counter-clockwise
[2] Suction pipe
[3] Discharge pipe

Split ODU – 6 720 817 722 (2015/06) 35

Downloaded from www.Manualslib.com manuals search engine

 Check system parameters

5 Check system parameters

Temperature difference between inlet and outlet

depends on water flow rate and exchange-surface of the
heating system.

Symptom Remark
No temperature difference between water inlet and outlet Refrigerant completely leaked
Power consumption is low (<80% of rated current) Check cycle
Temperature difference is ok (5-10K) Leakage of refrigerant or clog of cycle
Power consumption is low (<80% of rated current) Defective compressor
Temperature difference is ok (5-10K) Too much refrigerant
Power consumption is high (over rated current)
Temperature difference is ok (5-10K) Normal operation
Power consumption is in range of rated current (10%)
Table 38 Temperature difference and power consumption

Suction pressure Outlet temperature Reason Result

Higher than normal value Higher than normal value Defective compressor Current is low
Defective 4-way-valve
Normal value Too much refrigerant High pressure does not quickly
increase when compressor starts
Lower than normal value Higher than normal value Insufficient amount of refrigerant Current is low
(leakage) or clogging
Table 39 Pressure and temperature

6 Electronic expansion valve

6 720 817 722-37.1I

Fig. 34 EEV driving circuit

Output (Ø ) No. Output state
1 2 3 4 5 6 7 8
Ø1 ON OFF OFF OFF OFF OFF ON ON
Ø2 ON ON ON OFF OFF OFF OFF OFF
Ø3 OFF OFF ON ON ON OFF OFF OFF
Ø4 OFF OFF OFF OFF ON ON ON OFF
Table 40 Pulse signal output value and valve operation
Output pulse sequence
– In valve close state: 1 -->2 -->3 -->4 -->5 -->6 -->7 -->8 -->1
– In valve open state: 8 -->7 -->6 -->5 -->4 -->3 -->2 -->1 -->8
1. If EEV open angle does not change, all of output phase will be OFF.
2. If output phase is different or continuously in the ON state, motor will
not operate smoothly and start vibrating.

36 Split ODU – 6 720 817 722 (2015/06)

Downloaded from www.Manualslib.com manuals search engine

 Electronic expansion valve

EEV valve operation • At power ON, open angle signal of 1400 pulses output and valve
position is set to a
A If valve operates smoothly, no noise and vibration occur and if valve
is closed. Noise occurs.
1 • Noise from the EEV can be confirmed by touching the EEV surface
with a screw driver and listening to the EEV noise.
• If liquid refrigerant is in EEV, the noise is lower.
a

2
3

P
6 720 817 722-31.1I

Fig. 35 EEV valve operation

[A] Valve open angle
[P] Pulse
[1] Close
[2] Open
[3] Fully open 1350 pulses
EEV failure check method
Failure mode Diagnosis Repair process Remark
Microcomputer driving circuit 1. Disconnect the EEV connector from Check and replace unit control Unit
failure control board and connect testing board
LED
2. Main power ON, pulse signal is out
from EEV for 17 seconds. If the LEDs
do not turn on, or are in on state 1K LED
continuously, then the driving circuit
is abnormal
EEV locking 1. If EEV is locked, in no load state, the driving motor rotate Replace EEV
and clicking sound always occurs
EEV motor coil short or 1. Check the resistance between coil terminal (red-white, red- Replace EEV
misconnection yellow, red-orange, red-blue)
2. If the estimated resistance value is in 52 3 then the EEV
is normal
1. Check the resistance between coil terminal (brown-white, Replace EEV
brown-yellow, brown-orange, brown-blue)
2. If the estimated resistance value is in 150 10 then the
EEV is normal
Table 41 EEV failure check method

Split ODU – 6 720 817 722 (2015/06) 37

Downloaded from www.Manualslib.com manuals search engine

 Fan motor

Remove and assemble the EEV coil ▶ Grip the A part tightly, and pull coil part upward.

1 2

Fig. 37

6 720 817 722-32.1I

Fig. 36 Remove and assemble the EEV coil

[1] Remove
[2] Assemble
[3] A part

7 Fan motor
Checking item Symptom Countermeasure
1. The fan motor does not operate. 1. When power supply is abnormal • Modify connection status in front or at the
Does failure appear again when starting rear of the breaker, or if the power terminal
operation? console are at frosting condition.
2. Large vibration of the fan motor. • Modify the power supply voltage if it is
beyond specified scope.
2. For wrong wiring -For following wiring
1. Check connection status.
2. Check contact of the connector.
3. Check that parts are firmly secured by
tightening screws.
4. Check connection of polarity.
5. Check short circuit and grounding.
6. For failure of motor • Measure winding resistance of the motor
coils.
7. For failure of circuit board Replace the circuit board in following
procedures if problems occur again when
powering on and if there are no matters
equivalent to items as specified in above 1)
through 4).
Carefully check both connector and grounding
wires when replacing the circuit board.
1. Replace only fan control boards.
If the fan starts, it means that the fan control
board is defect.
2. Replace both fan control board and the main
board.
If the fan starts, it means that the main board
is defect.
Table 42 Fan motor check

38 Split ODU – 6 720 817 722 (2015/06)

Downloaded from www.Manualslib.com manuals search engine

 Replacement procedure for INV PCB

1. Disconnect the unit from power supply.

8 Replacement procedure for INV PCB 2. Disassemble main PCB by unscrewing 2 screws (Figure 1).
3. Disassemble panel assembly (with cooling fan) by unscrewing for
CAUTION: Be sure that INV PCB assembly is firmly screws (Figure 2).
assembled with control case. 4. Replace INV PCB assembly (Figure 3). When assembling new INV
If any gap is present, it will cause product malfunction. PCB assembly with control case, make sure that PCB case is inserted
▶ Confirm that there is no gap between INV PCB case surely in the slit of control case. Confirm that there is no gap between
and control case (Figure 4). INV PCB case and control case (Figure 4).
5. Re-assemble panel assembly and main PCB.

< Figure 1. > < Figure 2-1. > < Figure 2-2. >

< Figure 3-1. > < Figure 3-2. > < Figure 4. >

6 720 817 722-39.1I

Fig. 38 Replacement of INV PCB

Split ODU – 6 720 817 722 (2015/06) 39

Downloaded from www.Manualslib.com manuals search engine

 Replacement procedure for INV PCB

Attention! After replacing the INV PCB assembly, make

sure that connection of the fan motor wires is correct.

INV. PCB

3
YELLOW

UP

UP
YELLOW

1 4
RED RED
YELLOW YELLOW
2

DOWN

DOWN
5
RED RED

6 720 817 722-40.1I

Fig. 39 INV PCB fan motor connection

[1] Fan motor wire terminal (UP)
[2] Fan motor wire terminal (DOWN)
[3] Main PCB case
[4] To Fan motor
[5] To Fan motor

40 Split ODU – 6 720 817 722 (2015/06)

Downloaded from www.Manualslib.com manuals search engine

 Other pre - checkings

9 Other pre - checkings

▶ Check blockage of refrigerant circuit
Are both check - valves completely open?
▶ Check function of fans
– Check rotation speed
– Check supply voltage
▶ Check function of water pump
– Check rotation speed
– Check supply voltage
▶ Check heat-transfer
– Clean heat-exchangers
▶ Check refrigerant charge
– Sub-cooling very high --> Overfilled
– Refill refrigerant (with gauge)

Split ODU – 6 720 817 722 (2015/06) 41

Downloaded from www.Manualslib.com manuals search engine

 Other pre - checkings

42 Split ODU – 6 720 817 722 (2015/06)

Downloaded from www.Manualslib.com manuals search engine