SERVICE SERVICE MANUAL
MANUAL
W110D
Tier2
Wheel Loader
W110D
Wheel Loader
1/2
Part number 48083743 Part number 48083743
English
July 2018
© 2018 CNH Industrial Italia S.p.A. All Rights Reserved.
SERVICE MANUAL
W110 D ZBAR, NEW CAB - EH, TIER2
48083743_EN 31/07/2018
EN
Link Product / Engine
Product Market Product Engine
W110 D ZBAR, NEW CAB - EH, Australia New Zealand F4HFE413N*B001
TIER2
W110 D ZBAR, NEW CAB - EH, Asia Pacific F4HFE413N*B001
TIER2
W110 D ZBAR, NEW CAB - EH, Middle East Africa F4HFE413N*B001
TIER2
W110 D ZBAR, NEW CAB - EH, Latin America F4HFE413N*B001
TIER2
48083743_EN 31/07/2018
Contents
INTRODUCTION
Engine....................................................................................... 10
[10.001] Engine and crankcase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.1
[10.216] Fuel tanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.2
[10.202] Air cleaners and lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.3
[10.254] Intake and exhaust manifolds and muffler . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.4
[10.400] Engine cooling system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.5
[10.414] Fan and drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.6
[10.310] Aftercooler. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.7
[10.304] Engine lubrication system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.8
Transmission.............................................................................. 21
[21.113] Powershift transmission . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.1
[21.135] Powershift transmission external controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.2
[21.155] Powershift transmission internal components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21.3
Four-Wheel Drive (4WD) system .................................................. 23
[23.314] Drive shaft. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23.1
Front axle system ....................................................................... 25
[25.100] Powered front axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25.1
[25.102] Front bevel gear set and differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25.2
[25.108] Final drive hub, steering knuckles, and shafts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25.3
[25.310] Final drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25.4
Rear axle system........................................................................ 27
[27.100] Powered rear axle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27.1
[27.106] Rear bevel gear set and differential . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27.2
[27.120] Planetary and final drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27.3
[27.124] Final drive hub, steering knuckles, and shafts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27.4
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Brakes and controls .................................................................... 33
[33.202] Hydraulic service brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33.1
[33.110] Parking brake or parking lock . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33.2
Hydraulic systems....................................................................... 35
[35.000] Hydraulic systems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.1
[35.300] Reservoir, cooler, and filters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.2
[35.106] Variable displacement pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.3
[35.359] Main control valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.4
[35.357] Pilot system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.5
[35.204] Remote control valves . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.6
[35.752] Hydraulic fan drive cooling system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.7
[35.701] Front loader arm hydraulic system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.8
[35.723] Front loader bucket hydraulic system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.9
[35.734] Tool quick coupler hydraulic system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.10
Frames and ballasting ................................................................. 39
[39.100] Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39.1
Steering..................................................................................... 41
[41.200] Hydraulic control components. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.1
[41.216] Cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.2
[41.910] Auxiliary steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.3
Wheels ...................................................................................... 44
[44.511] Front wheels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44.1
[44.520] Rear wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44.2
Cab climate control ..................................................................... 50
[50.100] Heating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50.1
[50.200] Air conditioning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50.2
Electrical systems ....................................................................... 55
[55.000] Electrical system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.1
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[55.100] Harnesses and connectors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.2
[55.201] Engine starting system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.3
[55.301] Alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.4
[55.302] Battery. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.5
[55.512] Cab controls. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.6
[55.050] Heating, Ventilation, and Air-Conditioning (HVAC) control system. . . . . . . . . . . . . . . . . 55.7
[55.415] Loader arm and bucket control system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.8
[55.530] Camera. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.9
[55.DTC] FAULT CODES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.10
Front loader and bucket............................................................... 82
[82.100] Arm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82.1
[82.300] Bucket . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82.2
Platform, cab, bodywork, and decals ............................................. 90
[90.150] Cab . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.1
[90.120] Mechanically-adjusted operator seat. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.2
[90.124] Pneumatically-adjusted operator seat. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.3
[90.105] Machine shields and guards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.4
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INTRODUCTION
48083743_EN 31/07/2018
1
Contents
INTRODUCTION
Safety rules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Personal safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Basic instructions - Important notice regarding equipment servicing . . . . . . . . . . . . . . . . . . . . . . . . . 13
Basic instructions - How to use the maintenance standard and precautions . . . . . . . . . . . . . . . . . 14
Basic instructions - Precaution for disassembly and assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Basic instructions - Electrical equipment precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Torque - Minimum tightening torques for normal assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Consumables - Biodiesel Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Consumables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Hydraulic contamination . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Product identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Product identification - Identification of machine components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
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INTRODUCTION
Safety rules
Personal safety
This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all
safety messages that follow this symbol to avoid possible death or injury.
Throughout this manual you will find the signal words DANGER, WARNING, and CAUTION followed by special in-
structions. These precautions are intended for the personal safety of you and those working with you.
Read and understand all the safety messages in this manual before you operate or service the machine.
DANGER indicates a hazardous situation that, if not avoided, will result in death or serious injury.
WARNING indicates a hazardous situation that, if not avoided, could result in death or serious injury.
CAUTION indicates a hazardous situation that, if not avoided, could result in minor or moderate injury.
FAILURE TO FOLLOW DANGER, WARNING, AND CAUTION MESSAGES COULD RESULT
IN DEATH OR SERIOUS INJURY.
Machine safety
NOTICE: Notice indicates a situation that, if not avoided, could result in machine or property damage.
Throughout this manual you will find the signal word Notice followed by special instructions to prevent machine or
property damage. The word Notice is used to address practices not related to personal safety.
Information
NOTE: Note indicates additional information that clarifies steps, procedures, or other information in this manual.
Throughout this manual you will find the word Note followed by additional information about a step, procedure, or
other information in the manual. The word Note is not intended to address personal safety or property damage.
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INTRODUCTION
Personal safety
Carefully read this Manual before proceeding with main-
tenance, repairs, refuelling or other machine operations.
Repairs have to be carried out only by authorized and in-
structed staff; specific precautions have to be taken when
grinding, welding or when using mallets or heavy ham-
mers.
Non-authorized persons are not allowed to repair or carry
out maintenance on this machine. Do not carry out any
work on the equipment without prior authorization.
Ask your employer about the safety instructions in force
and safety equipment.
TULI12WEX2004AA 1
Nobody should be allowed in the cab during machine
maintenance unless he is a qualified operator helping
with the maintenance work.
If it is necessary to move the equipment to carry out re-
pairs or maintenance, do not lift or lower the equipment
from any other position than the operator’s seat.
Never carry out any operation on the machine when the
engine is running, except when specifically indicated.
Stop the engine and ensure that all pressure is relieved
from hydraulic circuits before removing caps, covers,
valves, etc.
All repair and maintenance operations should be carried
out with the greatest care and attention.
Service stairs and platforms used in a workshop or in the
field should be built in compliance with the safety rules in
force.
TULI12WEX2005AA 2
Any functional disorders, especially those affecting the
safety of the machine, should therefore be rectified im-
mediately.
DANGER
Unexpected movement!
Make sure parking brake is applied. Secure
machine with wheel chocks.
Failure to comply will result in death or serious
injury.
D0013A
Before performing any work on the machine, attach a
maintenance in progress tag. This tag can be applied on
the left-hand control lever, safety lever or cab door.
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INTRODUCTION
Emergency
Be prepared for emergencies. Always keep a fire extin-
guisher and first aid kit readily available. Ensure that the
fire extinguisher is serviced in accordance with the man-
ufacturer’s instructions.
SMIL12WEX0174AA 3
Equipment
Wear close fitting clothing and safety equipment appropri-
ate for the job:
• Safety helmet
• Safety shoes
• Heavy gloves
• Reflective clothing
• Wet weather clothing
If working conditions require, the following personal safety
equipment should be on hand:
4
• Respirators (or dust proof masks) TULI12WEX2008AA
• Ear plugs or acoustic ears protections
• Goggles with lateral shield or masks for eye protection
Do not wear rings, wristwatches, jewelry, unbuttoned or
flapping clothing such as ties, torn clothes, scarves, open
jackets or shirts with open zips which could get caught into
moving parts.
Engine - Radiator
Never leave the engine running in enclosed spaces with-
out proper ventilation which is able to evacuate toxic ex-
haust gases- Keep the exhaust manifold and tube free
from combustible materials.
Do not refuel with the engine running, especially if hot, as
this increases fire hazard in case of fuel spillage.
Never attempt to check or adjust the belts when the en-
gine is running.
Never lubricate the machine with the engine running.
TULI12WEX2009AA 5
48083743_EN 31/07/2018
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INTRODUCTION
Pay attention to rotating components and do not allow
anyone to approach these areas to avoid becoming en-
tangled.
Hands, clothing or tools getting caught in the fan blades or
engine belts, can cause amputations, violent hemorrages
and generate conditions of grave danger. For this reason
avoid touching or approaching all rotating or moving parts.
A surging spray of the coolant from the radiator can cause
serious burns and scalds.
Before checking the coolant level, shut-off the engine
and allow machine to cool down the radiator and hoses.
TULI12WEX2010AA 6
Slowly unscrew the cap to release any residual pressure.
If it is necessary to remove the cap while engine is hot,
wear safety clothes and equipment, then loosen the cap
slowly to relieve the pressure gradually.
When checking the fuel, oil and coolant levels, use lights
and lamps explicitly designated as explosion proof. If
these types of lamps are not used, fires or explosions may
occur.
TULI12WEX2011AA 7
Hydraulic systems
Jets of fluids under pressure can penetrate the skin caus-
ing serious injuries.
Avoid this hazard by relieving pressure before disconnect-
ing hydraulic or other lines.
Relieve the residual pressure by moving the hydraulic
control levers several times.
Tighten all connections before applying pressure.
To protect the eyes wear a facial shield or safety goggles.
Protect your hands and body from possible jets of fluids
8
under pressure. TULI12WEX2012AA
Swallowing hydraulic oil is a severe health hazard.
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INTRODUCTION
When hydraulic oil has been swallowed, avoid vomiting,
but consult a doctor or go to a hospital.
If an accident occurs, see a doctor familiar with this type
of injury immediately.
Any fluid penetrating the skin must be removed within a
few hours to avoid serious infections.
Flammable splashes may originate because of heating
near lines with fluids under pressure, resulting in serious
burns. Do not weld or use torches near lines containing
fluids or other flammable materials.
TULI12WEX2013AA 9
Lines under pressure can accidentally be pierced when
the heat expands beyond the area immediately heated.
Arrange for temporary fire resistant shields to protect
hoses or other components during welding or torch use.
Have any visible leakage repaired immediately.
Discharged oil pollutes the environment. Soak up any
oil that has spilled with a proper binding agent. Sweep
up binding agent and dispose of it separately from other
waste.
Never search for leakages with fingers; instead, use a
piece of cardboard and always wear goggles.
Never repair a damaged line; always replace it. Replace
hydraulic hoses immediately on detecting any damaged
or moist areas.
Always store hydraulic oil in the original containers.
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INTRODUCTION
Hoses and tubes
Always replace hoses and tubes if the cone end or the
end connections on the hose are damaged.
When installing a new hose, loosely connect each end
and make sure the hose takes up the correct position be-
fore tightening the connections. Clamps should be tight-
ened sufficiently to hold the hose without crushing and to
prevent chafing.
After replacing a hose on a moving component, check that
the hose does not fall by moving the component through
the complete range of travel. Be sure any hose which has
been installed is not kinked or twisted.
TULI12WEX2014AA 10
Hose connections which are damaged, dented, crushed
or leaking, restrict oil flow and the productivity of the com-
ponents being served. Connectors which show signs of
movement from the original position have failed and will
ultimately separate completely.
A hose with a frayed outer sheath will allow water penetra-
tion. Concealed corrosion of the wire reinforcement could
subsequently occur along the hose length with resultant
hose failure.
Ballooning of the hose indicates an internal leakage due to
structural failure. This condition rapidly deteriorates and
total hose failure soon occurs.
Kinked, crushed, stretched or deformed hoses generally
suffer internal structural damage which can result in oil
restriction, a reduction in the speed of operation and ulti-
mate hose failure.
Free-moving, unsupported hoses must never be allowed
to touch each other or related working surfaces. This
causes chafing which reduces hose life.
O-rings
Replace O-rings, seal rings and gaskets whenever they
are disassembled.
Never mix new and old seals or O-rings, regardless of
condition. Always lubricate new seal rings and O-rings
with hydraulic oil before installation to relevant seats.
This will prevent the O-rings from rolling over and twisting
during mounting which will jeopardize sealing.
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INTRODUCTION
Battery
Batteries give off explosive gases.
Never handle open flames and unshielded light sources
near batteries. (No smoking is addressed in the next in-
struction).
To prevent any risk of explosion, observe the following
instructions:
• When disconnecting the battery cables, always discon-
nect the negative (-) cable first.
• To reconnect the battery cables, always connect the
negative (-) cable last.
TULI12WEX2015AA 11
• Never short-circuit the battery terminals with metal ob-
jects.
• Do not weld, grind or smoke near a battery.
Battery electrolyte causes severe burns. The battery con-
tains sulphuric acid. Avoid any contact with the skin, eyes
or clothing.
Treatment:
• EXTERNAL: Rinse well with water, removing any soiled
clothing.
• INTERNAL: Avoid vomiting. Drink water to rinse your
mouth. Consult a doctor.
• EYES: Rinse abundantly with water for 15 min and con-
sult a doctor.
• When the electrolyte of a battery is frozen, it can ex-
plode if you attempt to charge the battery or if you try to
start the engine using a booster battery. Always keep
the battery charged to prevent the electrolyte freezing.
TULI12WEX2016AA 12
Provide good ventilation when changing a battery or using
a battery in an enclosed space. Always protect your eyes
when working near a battery.
Never set tools down on the battery. They may induce
a short circuit, causing irreparable damage to the battery
and injuring persons.
Never wear metal necklaces, bracelets or watch straps
when working on the battery. The metal parts may induce
a short circuit resulting in burns.
Dispose of used batteries separately from other waste in
the interests of environmental protection.
TULI12WEX2017AA 13
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INTRODUCTION
Flammable liquids
When handling flammable liquids:
• Do not smoke.
• Keep away from unshielded light sources and open
flames.
Fuels often have a low flash point and are readily ignited.
Never attempt to extinguish burning liquids with water.
Use:
• Dry powder
• Carbon dioxide
TULI12WEX2016AA 14
• Foam
Water used for extinguishing purposes would vaporize in-
stantaneously on contact with burning substances and
spread burning oil, for example, over a wide area. Water
generates short circuits in the electrical system, possibly
producing new hazards.
Stay away from open flames during refilling of hydraulic
oil or fuel.
Fuel or oil spills can cause slipping hazards; thoroughly
contain and clean affected areas.
Always tighten the safety plugs of fuel tank and hydraulic
oil tank firmly.
Never use fuel to clean machine parts that will be exposed
to dirt or debris.
Use a non-flammable product for cleaning parts.
15
Always perform fuel or oil refilling in well aired and venti- TULI12WEX2018AA
lated areas.
During refuelling hold the pistol firmly and always keep it
in contact with the filler neck until the end of the refuelling,
to avoid arcing due to static electricity.
Do not overfill the tank but leave a space for fuel expan-
sion.
Never refuel when the engine is running.
Take all the necessary safety measures when welding,
grinding or when working near an exposed flame.
TULI12WEX2019AA 16
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INTRODUCTION
Tires
Before inflating the tires, always check the condition of
rims and the outer condition of tires for the presence of
dents, cuts, tears of reinforcement plies or other faults.
Before inflating a tire, make sure that there are no nearby
persons, then position yourself at tread side.
When inflating tires, ensure tire pressure does not exceed
that prescribed by the tire manufacturer. Ensure that the
pressure of the right tire corresponds to the pressure of
the left tire.
NOTE: The front and rear tire pressures may be different.
Never use reconditioned rims because possible welds,
17
heat treatments or brazings not performed correctly can TULI12WEX2020AA
weaken the wheels and cause damage or failure. Deflate
the tires before their disassembly.
Before taking out possible jammed objects from the rims,
it is necessary to deflate the tires. Inflate tires by means
of an inflation pistol complete with extension and pressure
control valve.
Use an inflation cage.
Cleaning
Clean the exterior of all components before carrying out
any form of repair. Dirt and dust can reduce the efficient
working life of a component and lead to costly replace-
ment.
Solvents should be checked that they are suitable for the
cleaning of components and also that they do not risk the
personal safety of the user.
Dirt, oil, grease and scattered tools are dangerous for peo-
ple, because they can create slipping or tripping hazards.
For machine cleaning, use a jet of warm water or steam
under pressure and commercial detergents. Never use
TULI12WEX2021AA 18
fuel, petroleum or solvents, because they can leave an
oily residue that attracts dust, and solvents (even if weak)
damage the paint and can lead to the formation of rust.
Never use water jets or steam on sensors, connectors or
other electric components.
Avoid direct spray of seals and seams to prevent water
penetration inside the cab.
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INTRODUCTION
Waste disposal
Improperly disposing of waste can threaten the environ-
ment.
Each country has its own Regulations on this subject. It
is therefore advisable to prepare suitable containers to
collect and store momentarily all solid and fluid materials
that must not be scattered in the environment to avoid
pollution.
These products will be delivered at preset intervals follow-
ing the forward environmental regulation.
Below are listed some products from the machine requir-
ing disposal:
TULI12WEX2022AA 19
• Lubricating oil
• Brake system oil
• Coolant mixture, condensation rests and pure an-
tifreeze
• Fuel
• Filter elements, oil and fuel filters
• Filter elements, air filters
• Battery
Also polluted rags, paper, sawdust and gloves must be
disposed in compliance with the same procedures.
Do not use food or beverage containers that may mislead
someone into drinking from them. Do not pour waste onto
the ground, down a drain, or into any water source. Air
conditioning refrigerants escaping into the air can damage
the Earth’s atmosphere. Government regulations may re-
quire a certified air conditioning service centre to recover
and recycle used air conditioning refrigerants. Obtain in-
formation on the proper way to recycle or dispose of waste
from your local environmental or recycling centre, or from
your Dealer.
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INTRODUCTION
Basic instructions - Important notice regarding equipment servicing
All repair and maintenance work listed in this manual must be carried out only by qualified dealership personnel,
strictly complying with the instructions given, and using, whenever possible, the special tools.
Anyone who performs repair and maintenance operations without complying with the procedures provided herein
shall be responsible for any subsequent damages.
The manufacturer and all the organizations of its distribution chain, including - without limitation - national, regional, or
local dealers, reject any responsibility for damages caused by parts and/or components not approved by the manu-
facturer, including those used for the servicing or repair of the product manufactured or marketed by the manufacturer.
In any case, no warranty is given or attributed on the product manufactured or marketed by the manufacturer in case
of damages caused by parts and/or components not approved by the manufacturer.
The information in this manual is up-to-date at the date of the publication. It is the policy of the manufacturer for
continuous improvement. Some information could not be updated due to modifications of a technical or commercial
type, or changes to the laws and regulations of different countries.
In case of questions, refer to your NEW HOLLAND CONSTRUCTION Sales and Service Networks.
48083743_EN 31/07/2018
13
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