Betriebsanleitung 406 - SiloTray ST04N - ATEX C2111406 SiloTray ST04N - ATEX 1.

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SiloTray ST04N - ATEX

Operating Instructions
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Original operating instructions

Operating Instructions SiloTray ST04N - ATEX
Imprint

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Imprint

Document status: Original operating instructions

Type of document: Operating Instructions
Document ID: C2111406
Revision: 1.1
Date: 16-04-19

Editor: Brabender-Technologie KG
Copyright: © 2016, Brabender-Technologie KG

The contents of this document must not be copied – neither completely nor in
extracts – without prior written approval of Brabender Technologie KG and/or
transmitted to any third party. All technical documentations, drawings etc ...
fall under the copyright law: copyright reserved according to DIN 34.
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Operating Instructions SiloTray ST04N - ATEX
Table of contents

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Table of contents

Imprint .................................................................................................................................. 2
Table of contents ................................................................................................................. 3
1 Intended purpose........................................................................................................ 5
Intended purpose .......................................................................................................... 6
Use in ATEX environment ............................................................................................ 7
Manifest abuse ........................................................................................................... 10
Obligations of the user ................................................................................................ 11
Extended obligations for ATEX ................................................................................... 12
Content of the EC declaration of conformity ............................................................... 13
Content of the declaration of incorporation ................................................................. 14
2 Description of the device ......................................................................................... 15
Standard executions ................................................................................................... 16
Construction and function of the device ...................................................................... 17
Construction and function of the feeding system ST04N-DVT .................................... 19
3 Description of the component groups of the device ............................................. 20
The hopper ................................................................................................................. 21
Connection to the hopper ........................................................................................... 23
The discharge bottom ................................................................................................. 26
The unbalance motors ................................................................................................ 27
Operation .................................................................................................................... 29
4 Optional component groups of the device ............................................................. 30
Options for the discharge bottom ................................................................................ 31
Options for the suspensions ....................................................................................... 32
Options for the sleeve ................................................................................................. 33
Options for the outlet .................................................................................................. 35
The vibrating tray feeder (DVT) .................................................................................. 37
Pressure protection of the device ............................................................................... 40
Temperature-resistant execution ................................................................................ 44
Weighing of the hopper .............................................................................................. 45
5 Safety instructions ................................................................................................... 46
Marking of hazard notes ............................................................................................. 47
Hazard notes .............................................................................................................. 48
Hazard notes for optional component groups ............................................................. 52
Residual risks caused by the device ........................................................................... 53
Protective equipment .................................................................................................. 55
Safety instructions for weighing .................................................................................. 57
Marking of the device.................................................................................................. 58
6 Mounting of the device ............................................................................................. 59
Instructions for mounting ............................................................................................ 60
Instructions for electrical mounting ............................................................................. 62
Place of the installation, auxiliaries ............................................................................. 63
Mounting of the flat ring .............................................................................................. 65
Sleeve mounting ......................................................................................................... 66
Mounting of the suspensions and the discharge bottom ............................................. 69
Mounting of the pressure protection ........................................................................... 71
Electrical mounting ..................................................................................................... 73
Connection to a feeding controller .............................................................................. 74

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Operating Instructions SiloTray ST04N - ATEX
Table of contents

7 Commissioning of the device .................................................................................. 75

Instructions for commissioning.................................................................................... 76
Rundown of commissioning ........................................................................................ 78
Configurations/points to check .................................................................................... 79
Inspection of the DVT ................................................................................................. 80
Check of the optional weighing ................................................................................... 81
Fixing the discharge rate of ST 04N ........................................................................... 83
Fixing the discharge rate of ST 04N - DVT ................................................................. 84
8 The operation of the device ..................................................................................... 86
The operation of a volumetric execution ..................................................................... 87
The operation of a gravimetric execution .................................................................... 88
9 Decommissioning of the device .............................................................................. 89
Switch-off with untroubled operation ........................................................................... 90
Alarm cut-outs ............................................................................................................ 91
10 Malfunctions of the device ....................................................................................... 92
Malfunction and remedy.............................................................................................. 93
11 Maintenance .............................................................................................................. 96
Maintenance instructions ............................................................................................ 97
Maintenance jobs........................................................................................................ 99
Cleaning of the device .............................................................................................. 101
12 Setting-up and exchange ....................................................................................... 102
Safety and preparatory work ..................................................................................... 103
Disassembly ............................................................................................................. 104
Work on the vibrating tray ......................................................................................... 106
13 Storage and close-down ........................................................................................ 107
Instructions for storage/disposal ............................................................................... 108
Storage ..................................................................................................................... 109
Disposal .................................................................................................................... 110
14 Spare parts lists ...................................................................................................... 111
15 Technical data ......................................................................................................... 112
General data ............................................................................................................. 113
Product data ............................................................................................................. 114
Identification key, nameplate .................................................................................... 115
16 Appendix A: Wiring plans ...................................................................................... 117
Terminal function junction box -JBn (n=2, 3,…) ........................................................ 118
17 Annex B Indications concerning the manual ........................................................ 121
Marking ..................................................................................................................... 122
Revisions .................................................................................................................. 123
18 Annex C Forms ....................................................................................................... 124
Certificate of nonobjection ........................................................................................ 125
Spare parts order ...................................................................................................... 126
19 Annex D Addresses and index ............................................................................... 127
Addresses................................................................................................................. 128
Index......................................................................................................................... 130
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Operating Instructions SiloTray ST04N - ATEX
Intended purpose

1 Intended purpose

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Introduction This chapter deals with the “intended purpose” and the “manifest
abuse“ of the device.

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Prerequisite for Prerequisite for the type approuval of the device:

the
type-approval • the use has to comply with the intended purpose

Any disrespect of the intended purpose has the following effect:

• the type-approval immediately ceases to be effective

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Content of the The chapter is divided into 7 parts.

chapter
Subject Page
Intended use 6
Use in ATEX environment 7
Manifest abuse 10
Obligations of the operating company 11
Extended obligations for ATEX 12
Content of the EC declaration of conformity 13
Content of the declaration of incorporation 14
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Operating Instructions SiloTray ST04N - ATEX
Intended purpose

Intended purpose

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Use of the device The device is used for a non-compacting discharge of bulk solids out
of silos, hoppers or similar. If the device is used as directed
• the device does not cause any danger for the operating staff, the
machine and the environment.
• if the device
- is in perfect working order as far as safety is concerned
- fully functional
• only suitable product are fed by means of the device.
• the application conditions that have been taken into account for
the dimensioning of the device have been complied with.
• the specifications of the documentation are complied with.

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Appropriate Products that are appropriate for being discharged/fed by means of

products the device have the following product characteristics:
• Not ignitable due to friction or strokes
• No explosive characteristics
• Appropriate flowability
• No change of the product characteristics due to the transport
• No inadmissibly high wear of the device
• No impediment or endangerment of the safety of operations
• Free from contaminations, foreign bodies etc.
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Dimensioning of The device is dimensioned according to the known operating

the device conditions. They result from the customer’s indications concerning
• the products employed and their characteristics,
• the environmental and operating conditions.

After any modification of the operating conditions a renewed

release for the operation of the device by the manufacturer is
required.
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Operating Instructions SiloTray ST04N - ATEX
Intended purpose

Use in ATEX environment

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Warning Modification of the ATEX zone in the production periphery

» No type approval for the device
» Danger for the operating personnel and the environment
• Use of the device only according to the marking of the allowed
zone.
• In case of zone distortions:
- Stop the device.
- Provide additional protective measures for
establishing/complying with the allowed zone.

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Requirements, If the device is used in an ATEX environment the following

conditions requirements/conditions have to be complied with:
• The device must only be employed according to the marking of
the device.
• Allowed environmental temperature Ta: -20°C = Ta = + 40°C
• Ignition temperature of the product: = 203°C
Glow temperature of the product: = 210°C
(with a dust layer of more that 5mm height)
• There must be no hybrid mixtures.

To be observed additionally for the application in areas with gas

explosion hazard:
• Plastic parts have a surface resistance Ro < 109Ω
• Do not convey electrostatically charged dusts (e.g. from a
pneumatic conveyor) through the device.
• With gases and vapours from the explosion class IIB the
maximum feed rate is 2000 dm³/h.

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Operating Instructions SiloTray ST04N - ATEX
Intended purpose

Use in ATEX environment, continuation

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Structure of the The identification of the device determines the application of the
Identification of device and is structured as follows:
the device
Example: II 1D/3G c IIA 135°C (T4)

Marking Meaning
Communautés Européennes
Community sign 94/9/EG
II Group of devices (surface installations)
1D/3D Category (here: inside 1D / outside 3G)
c Constructional safety, type of protection EN 13463-1 to 8
IIA Gas explosion class classified according to ignition energy
135°C Temperature indication (for dust)
(T4) Temperature class (for gas)

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Application The identification of the device permits to determine the application of

the device.

Zone inside the device Zone outside the device

Marking of the device 0 1 2 20 21 22 0 1 2 20 21 22
1GD/2GD c IIA 135°C (T4) x x x x x x - x x - x x
1GD/3GD c IIA 135°C (T4) x x x x x x - - x - - x
1D/2GD c IIA 135°C (T4) - - - x x x - x x - x x
1D/3GD c IIA 135°C (T4) - - - x x x - - x - - x
1D/2D c 135°C - - - x x x - - - - x x
1D/3D c 135°C - - - x x x - - - - - x
1D/- c 134°C - - - x x x - - - - - -
2GD/2GD c IIA 135°C (T4) - x x - x x - x x - x x
2GD/3GD c IIA 135°C (T4) - x x - x x - - x - - x
2D/2GD c IIA 135°C (T4) - - - - x x - x x - x x
2D/3GD c IIA 135°C (T4) - - - - x x - - x - - x
2D/2D c 135°C - - - - x x - - - - x x
2D/3D c 135°C - - - - x x - - - - - x
2D/- c 135°C - - - - x x - - - - - -
3GD/2GD c IIA 135°C (T4) - - x - - x - x x - x x
3GD/3GD c IIA 135°C (T4) - - x - - x - - x - - x
3D/2GD c IIA 135°C (T4) - - - - - x - x x - x x
3D/3GD c IIA 135°C (T4) - - - - - x - - x - - x
3D/2D c 135°C - - - - - x - - - - x x
3D/3D c 135°C - - - - - x - - - - - x
3D/- c 135°C - - - - - x - - - - - -
x = applicable - == not applicable
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Operating Instructions SiloTray ST04N - ATEX
Intended purpose

Use in ATEX environment, continuation

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Circumferential Rotating component groups in explosion-hazard areas must

speed of rotating not exceed the allowed circumferential speed in no operating
component situation (Smax = 1m/s).
groups
Measures for the compliance with Rmax:
• Dimensioning of the drive (drive + housing) and/or
• command of the drive (drive controller)
- Setting of parameters
- Sealing
- Clear assignment/marking

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Degree of cleaning Instructions concerning the degree of cleaning of the device:

• The formation of dust deposits on the device has to be prevented,
as this could produce an explosive mixture if whirled up.
• According to the valid standards: Thickness of layer< 1mm

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Intended purpose

Manifest abuse

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Definition “Manifest abuse” means that the device is used for applications that
are “manifest” due to the possibilities and executions of the device
but that are inappropriate and thus not allowed.

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Effects Any abuse of the device

• endangers the operating staff and the machine
• the type approval of the device ceases to be effective
• has an effect on the manufacturer’s liability.

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d

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Intended purpose

Obligations of the user

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Statutory During the operation the following national and international

provisions regulations/guidelines concerning:
• the protection of persons
• the safety of persons
• the EMC directive
• the state of the art
• the acknowledged engineering rules
have to be observed.

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The use Be sure to observe the following points for the use of the device:
of the device
• the intended purpose
• the indications given in the manual
• the safe state of the device
• the prescriptions concerning an untroubled operation
• trouble and damage has to be eliminated immediately

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Qualification of Required qualification of the operating staff:

the operating staff
• Trained on the device and its operation
• Authorised to carry out the required operations.
• Knowledge of the regulations concerning the operator protection.
• Knowledge of the actual operating conditions as far as the device
and its environment are concerned

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Simple cleaning and maintenance work:

• The work can be carried through by well-trained operators.
Extensive mounting and repair work:
• A specialist with necessary technical knowledge is required for
this work.
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Operating Instructions SiloTray ST04N - ATEX
Intended purpose

Extended obligations for ATEX

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Introduction With an ATEX execution the user has to comply with further
obligations in order to protect the operating personnel and the
equipment.

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Danger Potentially explosive gas mixtures or dust concentrations

Severe or fatal injuries
• Component groups mounted on site comply at least with the
required category of device.
• Product supply/discharge lines are dust-proof/gas-proof.
• Continuous earthing of the device that is conforming to
standards.
• Do not bring ignition sources into the device.
• Avoid spark formation.
• Foreign bodies must not enter the device.
• Do not cause a product jam in the device.

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Important Be sure to observe the following standards:

standards
94/9/EG (ATEX95), 99/92/EG, 89/391/EG, 89/686/EG, 89/655/EG,
98/37/EG, EN60204, 89/336/EWG, 79/23/EWG

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Ambient The allowed ambient temperature according to EN13463 has to be

temperature complied with. Overstepping puts at risk the safety of operations by
possible functional failures of the electrical safety components (PTC
resistors etc.).

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Compliance with Be sure to comply with the determined zone allocation:

the zone
allocation • The device does not comply with the new zone allocation.
• The type approval of the device ceases to be effective

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Intended purpose

Content of the EC declaration of conformity

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Introduction If the execution of the device corresponds to the terms of

MRL2006/42/EG an EC declaration of conformity for a machine will
be enclosed. Here the manufacturer declares that
• the machine is corresponding to all relevant provisions of this
directive.
• that the machine complies moreover with the mentioned
directives and/or relevant provisions.

Moreover this declaration includes further indications concerning the

manufacturer and the machine.

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Data provided by The declaration includes the following information:

the manufacturer
• Name and address of the manufacturer
• Indication of the duly authorised person responsible for compiling
the technical file
• Name and signature of the duly authorised person responsible
for issuing the declaration.
• Indication of place and date of issue

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Designation Indications given in the declaration that serve to designate the

machine:
• Designation of the machine
General designation of the machine
• Type of machine
Type/execution of the machine.
The type designation code is explained in the chapter "Technical data".
• Marking of the machine
ATEX marking of the machine
• Year of construction
The year of construction of the machine
• Serial number
The unique serial number of the machine
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Intended purpose

Content of the declaration of incorporation

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Introduction If the device is executed as a partly completed machine in the terms

of MRL2006/42/EG an EC declaration for the mounting of a partly
completed machine will be enclosed. Here the manufacturer
declares:
• which basic requirements of the directive are applied and are
complied with.
• that the technical documentation has been established and can
be submitted in response to a justified request of a national
authority.
• the other directives the partly completed machine complies with.
• that the partly completed machine must only be commissioned
after incorporation into a machine that complies with the
requirement of directive MRL2006/42/EG.
Moreover this declaration includes further indications concerning the
manufacturer and the machine.

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Data provided by The declaration includes the following information:

the manufacturer
• Name and address of the manufacturer
• Indication of the duly authorised person responsible for compiling
the technical file
• Name and signature of the duly authorised person responsible
for issuing the declaration.
• Indication of place and date of issue

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Designation Designation of the partly completed machine:

• Designation of the partly completed machine
General designation of the partly completed machine
• Type of machine
Type/execution of the partly completed machine.
The type designation code is explained in the chapter "Technical data".
• Marking of the machine
ATEX marking of the partly completed machine
• Year of construction
The year of construction of the partly completed machine
• Serial number
The unique serial number of the partly completed machine
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Operating Instructions SiloTray ST04N - ATEX
Description of the device

2 Description of the device

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Introduction This chapter describes the construction and the function of the device
as a complete unit in its standard execution. Descriptions of the
individual subassemblies or special executions are included in the
following chapters.

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Content of the Subject Page

chapter Standard execution 16
Construction and function of the device 17
Construction and function of the feeding system 19

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Operating Instructions SiloTray ST04N - ATEX
Description of the device

Standard executions

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Designation The designation SiloTray: (DDW) - ST x04N - (DVT)

Designation Meaning
x Construction size of the bin activator
04N Bin activator series
DDW Execution as gravimetric feeding device
DVT Feeding system SiloTray with a DVT
(vibrating tray feeder)

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Type series The type series designate the new design-engineering of the device.
Depending on the extension of the new design-engineering the
individual type series differ although the functions are the same.
Each type series is described by a manual of its own. The present
manual describes the design series "04N".

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Construction size The construction size "x":

x = diameter discharge bottom [mm] / 100

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Feed drives Number and type of the feed drives are a function of the execution of
the SiloTray:
Execution Feed drives
ST 04N 2 unbalance motors
ST 04N – DVT ST 04N: 2 unbalance motors
DVT: 1 vibrating conveyor

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Operating Instructions SiloTray ST04N - ATEX
Description of the device

Construction and function of the device

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The illustration shows the lateral view

with a ¼ section.
Part Meaning
1 Unbalance drive
2 Suspension
3 Discharge bottom
4 Material guide plates
5 Flexible outlet sleeve
6 Fastening lower clamping ring
7 Sleeve
8 Fastening upper clamping ring
9 Flat ring (mounted to the hopper)

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Function The SiloTray is a discharger that permits

to discharge bulk solids from a
silo/hopper. Due to the vibration of the two
unbalance motors that rotate in opposite
direction the discharge bottom is set to a
directional vibration.
The directional vibration permits to convey the product without
compacting to the outlet via the material guide plates.

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Construction A flat ring is welded to the silo/hopper, the discharge bottom is

suspended via a suspension. The elastomer elements of the
suspension and the sleeve connect the discharge bottom flexibly to
the silo/hopper and prevent the transmission of vibrations to the
silo/hopper construction. The vibrations of the discharge bottom are
generated by two unbalance motors. The material guide plates permit
to absorb the pressure of the product in the silo/hopper. The material
guide plates transport the product to the outlet, from where it is
conveyed to the downstream equipment.

In standard, the outlet is not equipped with a shut-off device.

A product with good flow characteristics bears the risk of an
uncontrolled self-discharge.
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Operating Instructions SiloTray ST04N - ATEX
Description of the device

Construction and function of the device, continuation

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Earthing Earthing of the

device:

On site
Connection (1, A)

In our works
Earthing strap (2, B)

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Operating Instructions SiloTray ST04N - ATEX
Description of the device

Construction and function of the feeding system ST04N-DVT

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The illustration shows the

construction of a feeding system.

Part Meaning
1 Hopper
2 Load cells
(optional weighing)
3 Base frame
4 SiloTray ST 04N
5 Mounting frame
6 DVT

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Description With this feeding system the outlet of the SiloTray is connected via a
feeding system flexible sleeve to a vibrating tray feeder (DVT). The DVT is mounted
on a mounting frame that is fixed to the hopper (above the flat ring).
The mounting frame and the flexible sleeve prevent a transmission of
the vibrations caused by the operation of the SiloTray to the DVT.
The product is fed directly from the SiloTray into the tray of the DVT
where it is conveyed to the outlet by means of a directional vibration.

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Characteristics of The feeding system has characteristic operating features:

the feeding
system • The operating parameters of the ST 04N determine the product
supply on tray of the DVT.
• The operating parameters of the DVT determine the output rate
(product quantity/time unit) of the feeding system.
• Both feeding devices are adjusted to one another during the
commissioning.
• With a start or a stop of the feeding system both feeding devices
are driven in a parallel manner.
• The feeding system does not require any additional shut-off
device for the outlet, as an uncontrolled auto-discharge is
prevented by the DVT.
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Operating Instructions SiloTray ST04N - ATEX
Description of the component groups of the device

3 Description of the component groups of the device

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This chapter describes the different component groups of the

SiloTray in its basic execution. The other component groups
are described in the next chapter.

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Definition The discharge bottom can be mounted to hoppers, silos or other

term "hopper" receptacles for bulk solids, if they are suitable for assembly. For
simplification the operating manual generally employs the term
"hopper".

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Content of the The chapter is divided into 5 paragraphs.

chapter
Subject Page
The hopper 21
Connection to the hopper 23
The discharge bottom 26
The unbalance motor 27
The operation 29

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Operating Instructions SiloTray ST04N - ATEX
Description of the component groups of the device

The hopper

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Hopper on site If the hopper is provided on site the delivery includes:

• The discharge bottom
• Unbalance motor(s) mounted to the discharge bottom
• The following parts are loosely supplied
- the flat ring
- the sleeve
- 2 clamping rings for the sleeve fastening

To be prepared on site for the mounting of the device:

• Junction sheets (2 pieces per suspension)

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Scope of supply If the bin activator is delivered with a hopper the bin activator will
with hopper already been mounted to the hopper in our works and both parts will
be shipped completely mounted. If a disassembly is required due to
the construction size, the discharge bottom is demounted from the
hopper upon delivery.

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Refilling, The hopper is refilled by means of a suitable refill device on site and
discharge discharged into the connected equipment by the operation of the bin
activator. The product transport is a closed system, the following
points have to be complied with on site:
• Appropriate de/aeration.
• Protected against the penetration of foreign bodies, smoulder
spots etc on the refill device.
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Operating Instructions SiloTray ST04N - ATEX
Description of the component groups of the device

The hopper, continuation

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Aeration, If the hopper cover is closed tightly an aeration/venting system is

venting required for the pressure compensation of the hopper.

Attention! Pressure variations in the hopper

» Operational disturbances appear
• Installation of a aeration/venting system that is suitable for
- displaced air volume
- environmental conditions
- product characteristics
• The feeding operation is not troubled by the aeration/venting
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Inertising If a protective atmosphere is required (e.g. N2) due to the product

characteristics, the device has to be inertised during the feeding
process. The supply of the protective gas:
• is provided on site
• has a max. allowed operating pressure of 20 mbar
• permits a pressure compensation (de/aeration)
- by the control of the inertising or
- of an equal pressure compensation

Protective gas systems are closed systems:

The pressure compensation is a requirement for the
operation, as a traditional de/aeration.
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Operating Instructions SiloTray ST04N - ATEX
Description of the component groups of the device

Connection to the hopper

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The illustration shows the connection of the

discharge bottom to the hopper.
Part Meaning
1 Hopper
Junction sheets (s = material thickness; d =
2
distance)
3 Flat ring
4 Suspension element
5 Sleeve
6 Sleeve fastening
7 Discharge bottom
8 Unbalance motor

The flat ring (3) is welded to the hopper outlet and

at the suspensions (4) it is reinforced by means of
2 junction sheets (2).
The suspensions permit to fasten the discharge bottom (7) to the flat
ring. The air gap between the hopper outlet and the discharge bottom
is closed by means of a sleeve (5). The sleeve is screwed to the flat
ring and the discharge bottom by one sleeve fastening (6) each.

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The suspension The suspensions are elastic mounting elements that permit to fix the
discharge bottom to the flat ring.

Design of an elastomer suspension:

Part Meaning
1 Bow nut
2 Hexagon head nut
3 Washer
4 Vibraflex element
5 Upper flat ring (hopper)
6 Elastomer element
7 Threaded rod
8 Discharge bottom
d Distance flat ring – discharge bottom = 135mm

The safety of operations of the device can

only be guaranteed if all suspension
elements have been mounted correctly.

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Operating Instructions SiloTray ST04N - ATEX
Description of the component groups of the device

Connection to the hopper, continuation

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Number of The mounting points of the suspensions are evenly distributed. The
suspensions number is a function of the construction size of the bin activator:
Size 604N 904N 1204N 1504N 1804N 2104N 2404N
Number 4 4 8 8 8 12 16

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The junction plate Close to the suspensions the flat ring is reinforced by 2 junction
plates per suspension. The junction plates are
• adapted to the shape of the hopper wall.
• welded flush with the hopper wall and the flat ring.
Number, material thickness (s) and distance (d) of the junction plates
is a function of the construction size of the device:
Size 604N 904N 1204N 1504N 1804N 2104N 2404N
Number 8 8 16 16 16 24 32
s [mm] 6-8 6-8 8-10 8-10 10-12 10-12 10-12
d [mm] 100 100 110 100 200 200 200

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The sleeve The sleeve of the bin activator is a closed ring-shaped sleeve. It seals
the air gap between the upper flat ring and the discharge bottom.

The figure shows a cross section of the sleeve

fastening.
Part Meaning
1 Sleeve
2 Upper clamping ring
3 Clamping sleeve (sleeve fastening)
4 Flat ring (mounted to the hopper)
5 Lower clamping ring
6 Discharge bottom

The sleeve is hooked into 2 clamping rings (2, 5) and

fastened to the flat ring or the discharge bottom by
means of clamping bushes. The clamping bushes are
evenly distributed and press the edge of the sleeve on
the flat ring or the discharge bottom.
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Operating Instructions SiloTray ST04N - ATEX
Description of the component groups of the device

Connection to the hopper, continuation

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Connection to a It is not possible to mount a flat ring for the connection of the
textile hopper discharge bottom to a hopper made of flexible material (e.g. textile).
With these hoppers the standard design of a connection, suspension
and sleeve is not possible.

The illustrations show the connection of a textile hopper:

Nr Description
1 Textile silo
2 Tightening strap for fastening
3 Connecting piece with welded-on round steel
4 Discharge bottom
5 Counterweight (if only 1 unbalance motor is mounted)

Requirements to the material characteristics of the hopper:

Characteristic Reason
Stability, tensile Loading caused by additional suspension load
strength
Flexibility Direct connection to the hopper.
The transmission of vibrations to solid construc-
tions is not allowed.
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Operating Instructions SiloTray ST04N - ATEX
Description of the component groups of the device

The discharge bottom

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Construction of The illustration shows the

the discharge construction of a discharge
bottom bottom:
N° Description
1 Unbalance motor
2 Discharge bottom
3 Material guide plates
4 Outlet

The discharge bottom is comparable to a funnel that permits to

improve the flow characteristics of the product by means of
vibrations.

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Material guide The material guide plates

plates
• are welded into the discharge bottom,
• are set to a directional vibration by the unbalance motors,
• lead the product to the outlet of the discharge bottom,
• absorb the pressure of the product in the hopper,
• prevent that the pressure of the product bears on the outlet of the
discharge bottom and thus cause a product jam.

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Outlet Outlet:
• The downstream equipment is connected flexibly via a sleeve.
• Only centrical suspension loads are allowed to be fastened
• A shut-off device has to be installed as a protection against self-
discharge.

The specified values for the maximum suspension load and

the centrical mounting must not be violated. With a centrical
suspension load the maximum unbalance = 50%

Maximum centrical suspension load:

Type 604N 904N 1204N 1504N 1804N 2104N 2404N
Load [kg] 12 16 28 35 35 55 55
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Operating Instructions SiloTray ST04N - ATEX
Description of the component groups of the device

The unbalance motors

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Function The unbalance motor is a threephase current motor that

• is tightly connected to the discharge bottom.
• transmits vibrations to the discharge bottom.
The vibrations are generated by so-called "unbalance weights", that
are positioned irregularly with respect to the axis of rotation.

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Unbalance setting The positioning of the unbalance weights permits to adapt the
intensity of the unbalance and thus the discharge rate of the device.

Caution Too strong unbalance setting

» Product densification
» Endangering of operating staff and machine
• Qualified personnel
• Be sure to observe the operating instructions of the unbalance
drive.
• The unbalance must only be set as strong as necessary.
• Unbalance settings > 50% have to be released by the service
department of the manufacturer.

Unbalance setting in our works. ~25%

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Operation with 2 The SiloTray is operated with 2 unbalance motors, the circular
unbalance motors vibrations of which superimpose to from a directional vibration.

Attention! Operation of 2 unbalance motors with wrong settings

» Malfunction in case of incorrect direction of rotation
» Undefined spinning with unequal unbalance
• Operate both unbalance motors with an opposite direction of
rotation and the same unbalance.
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Description of the component groups of the device

The unbalance motors, continuation

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Operating modes There are two different operating modes for the unbalance motors:
of the unbalance
motors Mode Features
Mains operation • Direct mains connection
• Constant operating speed
• Mechanical unbalance setting
Frequency converter • Control via the frequency converter
(= drive controller for an • Variable operating speed
ac drive
• Unbalance change by a
mechanical change of the unbalance or
change of the operating speed

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Operation with a The manufacturer delivers frequency converters that are

frequency parameterised in our works to the corresponding motor of the device.
converter The parameterised frequency converter is marked with the
programmed parameter set (sticker).

With the use of a frequency converter provided on site the

following conditions have to be complied with:
• Marking of the frequency converter for a unique
assignment of the device
• Definition of the operating speed range
- Minimum operating speed = 1500 rpm
- Maximum operating speed = 3000 rpm

The mechanical setting of the unbalance weights has to be

appropriate for the whole operating speed range!

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Operating Instructions SiloTray ST04N - ATEX
Description of the component groups of the device

Operation

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Definition: Component groups for

operation
• the command of the device operation and/or
• the visualisation of the device status.

Examples:
• Signal lamps
• Start/stop switches
• Emergency switch
• Complex feeding controller (Congrav®)

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Executions The execution depends on 2 factors:

(grav. or vol.)
• On-site requirements, for instance:
- signal lamp
- signals for processing systems
- emergency cut-out systems
• The execution of the DualTray determines the type of feeding
controller.

Execution Feeding control employed

gravimetric Congrav®, ISC-system
volumetric Drive controller + potentiometer

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Comparison: The feeding controllers for a volumetric or a gravimetric execution

feeding differ as far as the design and especially as far as the functions are
controllers concerned.
Function volumetric gravimetric
Adjustment of the feed rate Potentiometer Input
0 – 100% setpoint [kg/h]
Acquisition of the feed rate No Yes
Control of the feed rate No Yes
Level monitoring No1 Yes

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1
Requires an optional weighing system with an external evaluation unit

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Operating Instructions SiloTray ST04N - ATEX
Optional component groups of the device

4 Optional component groups of the device

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Introduction This chapter describes optional component groups of the device.

These component groups
• modify the construction and the functions of the device
• are adjusted to the corresponding execution of the device

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Quality rating of As already included in the designation "optional", this chapter

the descriptions describes component groups that are not included in the standard
execution of the device. Therefore, the following applies to the quality
rating of the description in this chapter:
If the component group Then the description
is available has to be observed (requirement)
is not available can be read through (information)

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Content of the The chapter is divided into 8 paragraphs.

chapter
Subject Page
Options for the discharge bottom 31
Options for the suspensions 32
Options for the sleeve 33
Options for the outlet 35
The vibrating tray feeder 37
Pressure shock protection 40
Temperature-resistant execution 44
Weighing of the hopper 45

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Operating Instructions SiloTray ST04N - ATEX
Optional component groups of the device

Options for the discharge bottom

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Dome cover: The discharge bottom may be equipped with a cleaning hole that is
closed by means of a dome cover.
The illustration shows a typical
execution of a dome cover. It is closed
by means of a star-knob screw (1).
Additionally the star-knob screw is
secured by a counternut (2), so that it
cannot loosen despite the vibrations.

Attention Improper use of the dome cover

» Product leakage, drainage of the hopper
• Only open the dome cover if
- the device if the device has been completely discharged.
- the device has been disconnected from the mains.
• The operation of the device is only allowed if
- the dome cover is closed tightly.
- the star-knob screw has been secured by the counternut.

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Operating Instructions SiloTray ST04N - ATEX
Optional component groups of the device

Options for the suspensions

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Suspension with Optionally a steel spring is used as spring

steel spring element. The illustration shows the design of a
suspension with a steel spring.
Nr Description
1 Nut with counternut
2 Vibraflex
3 Flat ring
4 Upper clamping ring
5 Steel spring
6 Sleeve
7 Lower clamping ring
8 Discharge bottom

A flexible bearing of the threaded rod is made by means of 2

Vibraflex elements. A steel spring is used as spring element between
the flat ring and the discharge bottom.

Pos: 5.6.3 /Information Mapping/Betriebsanleitungen/Kap 03b - Optionale Baugruppen des Gerätes/Austragen/BAV04N/ Optionen Aufhängungen - Hitzebeständige Ausführung der Aufhängung @ 12\mod_1221464459093_2.doc @ 200741 @ 3

Heat resistant For a heat resistant execution the suspensions

execution of the are equipped with spring washers. This figure
suspension shows the upper half of a heat resistant
suspension.
Nr Description
1 Counternut
2 Clamping nut
3 Casing
4 Spring washers
5 Flat ring
The lower half of the suspension has an
identical design.

The spring washers are pretensioned by means of the

clamping nuts (2) and locked by means of the counternuts
(1). During mounting the specifications concerning the
pretension have to be complied with.
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Operating Instructions SiloTray ST04N - ATEX
Optional component groups of the device

Options for the sleeve

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Alternative sleeve With the alternative sleeve fastening

fastening the sleeve is fixed by means of
clamping straps (2). The figure shows
the construction.
• A clamping ring (3) is suspended
from the bead of the sleeve.
• The clamping straps (2) permit to
fix the sleeve.
• The tightening of the screwing (1)
permits to press the sleeve against
the flat ring (top) or against the
discharge bottom (down).

The clamping ring has 3 important functions:

• It protects the sleeve bead against damage caused by
the tightening of the clamping straps.
• It reinforces the sleeve bead so that the clamping effect
of the operating load is sufficient.
• It permits an even distribution of the clamping pressure
on the complete sleeve.

Operating safety:
The operating safety can only be guaranteed in case of a
correct fastening with a faultless clamping ring.

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Silicone sleeve The figure shows a mounted silicone sleeve

Nr Description
1 Flat ring on the hopper
2 Upper clamping ring
3 Upper tightening strap
4 Round bar (optional)
5 Silicone sleeve
6 Lower clamping ring
7 Discharge bottom

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Operating Instructions SiloTray ST04N - ATEX
Optional component groups of the device

Options for the sleeve, continuation

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The silicone sleeve

• is a hose sleeve.
• is employed for higher temperature ranges.
• is fixed to both clamping rings by means of 2 tightening straps.

Increased safety for the fixing (option):

• clamping rings with welded on round bars.

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Double sleeve For an additional protection or a protective gas

atmosphere an outer 2nd sleeve is mounted in front
of the standard sleeve. The illustration shows the
design of a double sleeve:
Nr Description
A Flat ring on the hopper
1 Upper clamping ring with fixing bar
2 Upper tightening strap
3 Outer hose sleeve
4 Inner standard sleeve
5 Fixing bar
6 Fastening of clamping ring
7 Lower clamping ring
B Discharge bottom

The outer 2nd sleeve is fixed by means of a tightening strap to the

fixing bar of the upper and lower clamping ring. With protective gas
atmosphere the space between the two sleeves is placed under
protective gas atmosphere.

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34
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Operating Instructions SiloTray ST04N - ATEX
Optional component groups of the device

Options for the outlet

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Outlet variations The outlet permits the connection to the equipment on site. Therefore
the execution and the dimensioning of the outlet are determined by
the customer’s requirements. The following executions are for
instance possible:
• Pipe
• Pipe with flange
• Flange with sleeve
• Double-ended pipe
• Several outlets

The outlet is executed according to the specifications, so that the

equipment on site can be connected in a flexible manner.

Be sure to observe the design drawings!

Pos: 5.8.3 /Information Mapping/Betriebsanleitungen/Kap 03b - Optionale Baugruppen des Gerätes/Austragen/BAV04N/ Optionen Auslauf - Doppelstutzen mit Steckschieber Teil 1 @ 12\mod_1221297812237_2.doc @ 200531 @ 3

Double-ended pipe Use of a plug-type valve:

with plug-type
valve Nr Description
1 Discharge bottom
2 Double-ended union
3 Plug-type valve
4 Sleeve (opened!)
5 Pipe on site

The plug-type valve serves for quick closing of the outlet in

emergencies. The plug-type valve
• is inserted manually into the valve guide.
• can only be employed with an open sleeve (see illustration).
• is not equipped with a stable bearing and can thus not be
employed as maintenance valve for carrying out the maintenance
work.
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Optional component groups of the device

Options for the outlet, continuation

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For inserting the plug-type valve the sleeve has to be opened

on one side. This is only possible, if
• no free flowing or fluidising products are in the discharge
bottom

Attention Operation with inserted plug-type valve

» Compacting product at the outlet
• Before the operation
- the plug-type valve has to be pulled out.
- the sleeve has to be closed again.

Pos: 5.8.6 /Information Mapping/Betriebsanleitungen/Kap 03b - Optionale Baugruppen des Gerätes/Austragen/SiloTray ST 04N/ Optionen Auslauf - Dosier-Vibrations-Trogrinne (DVT) @ 12\mod_1222753011435_2.doc @ 204555 @ 3

Vibrating tray For a more even feeding behaviour the SiloTray is combined with a
feeder (DVT) DVT. The DVT is connected in a flexible manner with the outlet of the
SiloTray. The product is fed via the SiloTray from the hopper to the
DVT and then conveyed to the outlet. Please refer to the following
paragraph for a description of the construction and the function of the
DVT.

Pos: 5.9.1 /Information Mapping/Betriebsanleitungen/Kap 03b - Optionale Baugruppen des Gerätes/Austragen/SiloTray ST 04N/MapÜberschrift - Die Dosier-Vibrations-Trogrinne (DVT) @ 12\mod_1222753634217_2.doc @ 204599 @ 2

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Operating Instructions SiloTray ST04N - ATEX
Optional component groups of the device

The vibrating tray feeder (DVT)

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The principle of The vibrating tray is mounted on a vibrating conveyor that transmits a
the product directional vibration to the tray. Due to this directional vibration the
transport product is conveyed in the direction of the tray outlet where it falls
into the downstream equipment.
The quantity of product conveyed (= feed rate) can be modified via
the setting of the vibration amplitude.

Pos: 5.9.3 /Information Mapping/Betriebsanleitungen/Kap 03a - Beschreibung der Baugruppen des Gerätes/Schwingförderer/DVT, DVR/ Dosierantrieb - Der Schwingförderer @ 12\mod_1218174420869_2.doc @ 195411 @ 3

The figure shows a vibrating

conveyor with a mounted tray.
Nr Description
1 Vibrating magnet
2 Tray fixing
3 Spring elements
4 Tachometer (if available)
With larger construction sizes, 2
vibrating conveyors are mounted
side by side below the tray.
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Function The horizontal vibrations of the

vibrating magnet are transmitted
from the spring elements to the
mounted tray. Thus a directed
horizontal vibration is generated
that transports the product from the
inlet towards the outlet.

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Attention Arbitrary modifications of the tray or the vibrating conveyor

» Malfunction of the device or operation impossible
• Tray and vibrating conveyor are adjusted to one another. The
combination tray-vibrating conveyor must not be modified without
a release by the manufacturer.

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Operating Instructions SiloTray ST04N - ATEX
Optional component groups of the device

The vibrating tray feeder (DVT), continuation

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Control The vibrating conveyor is controlled by a "vibration amplitude

controller". The latter generates an alternating voltage for the
vibrating conveyor with default vibration amplitude. The specified
vibration amplitude determines the operating range (feed rate).
Depending on the execution of the vibration amplitude controller the
vibration amplitude is set via
• a potentiometer,
• a control signal (analogue or serial).
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Tachometer: A tachometer is mounted for

construction measuring the vibration amplitude.
The tachometer consists of a coil
and a permanent magnet that are
mounted with a distance of d =
4mm. A step bellow protects the air
gap against contamination.
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Tachometer: Due to the vibrations the permanent magnet induces an alternating

Function and use voltage into the coil that is proportional to the vibration amplitude.
The induced alternating voltage is read in as actual value (= actual
vibration amplitude) by the vibration amplitude controller and
processed for the regulation of the vibration amplitude in the control
circuit. The control permits to adapt the actual vibration amplitude to
the default value.

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Tray: Opposite to a tube a tray consists of

cover 2 parts, a feeding tray and a cover.
Nr Description
1 Cover
2 Tightening strap
3 Tray
4 Positioning pivots

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Optional component groups of the device

The vibrating tray feeder (DVT), continuation

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A mounted cover
• protects the product area against the penetration of
foreign objects.
• is part of a completely mounted device.
• is a requirement for the operation.

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Tray: The requirements of the corresponding application determine the

Executions of the execution of the cover. Examples for possible modifications:
cover
Cover Possible modification
Fixing • Tightening straps
• Screw connection
Material • Plastic material
• Metal
• Other materials

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Connection The connection of the vibrating tray at the inlet and outlet to other
vibrating tray sub-assemblies must not affect the free vibration of the tray. For this
reason the connections are carried out with a flexible bellow.

The figure shows the components for

the connection at the inlet and at the
outlet.
Nr Description
1 Inlet bellow
2 Cover (only tray)
3 Tray
4 Vibrating conveyor
5 Outlet bellow
6 Discharge connection pipe

The bellows are fastened by means of

tightening straps. The latter are not
illustrated.

The connection on site is made by means of a flexible sleeve at the

discharge connection pipe (6), which is normally mounted to the base
plate of the feeding device.
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Operating Instructions SiloTray ST04N - ATEX
Optional component groups of the device

Pressure protection of the device

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Introduction Due to the flexible suspension a shock pressure, over pressure or

underpressure, presents a considerable danger for the device.
Various modifications are possible to protect the device.
• Optional tension belt as a protection of the sleeve.
• Limitation of the free movement of the flexible connection due to
various design options.

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Caution Pressure protection only prevents product from flowing out

» The device is no longer fail-safe after a shock pressure
• The following parts have to be completely renewed:
sleeve, fastenings and suspensions
• Check the discharge bottom for damage.
- correct elimination of the damage or
- renew the discharge bottom

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Pos: 5.10.6 /Information Mapping/Betriebsanleitungen/Kap 03b - Optionale Baugruppen des Gerätes/Austragen/BAV04N/ Optionen Druckstoßsicherung - Verstärkung der Elastomer-Elemente @ 12\mod_1221485332555_2.doc @ 200943 @ 3

Reinforcement of The figure shows a possible solution for an

the elastomer underpressure protection. If the suspension is
elements executed with elastomer elements (B), the
unobstructed movement and the flexibility of the
elastomer elements is limited by a metal bush
(A). The maximum compression (d) is
determined by the difference in size between
the metal bush and the elastomer element.

Underpressure protection only!

Does not offer any protection against
overpressure (stretching of the
suspension).

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Pressure protection of the device, continuation

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Special execution The pressure protection can also be realised

of the Vibraflex by a special execution of the Vibraflex of the
suspension. The figure shows the design of
the suspension, with which the discharge
bottom (BAV) is fixed to the flat ring (F) of the
hopper.
The fastening nuts permit to set the vibraflex
elements to the required gap and then they
are locked by means of the counternuts.

The dimensions (A) and (B) are

determined in the assembly drawings.

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The shock- The shock-absorbing belt

absorbing belt
• is an endless hose
• is pulled over the sleeve
• protects the sleeve against bursting

The figure shows the mounting principle:

Nr Description
1 Flat ring
2 Upper clamping ring
3 Sleeve
4 Shock-absorbing belt
5 Lower clamping ring
6 Discharge bottom

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Pressure protection of the device, continuation

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The tension belt The optional tension belt is a lashing strap with a
turnbuckle. It is an alternative solution for the
shock-absorbing belt and is mounted from the
outside in front of the sleeve.
The figure shows the mounting principle:
Nr Description
A Flat ring on the hopper
1 Fixing upper clamping ring
2 Upper clamping ring
3 Tension belt
4 Sleeve
5 Fixing tension belt (only for small belts)
6 Lower clamping ring
7 Fixing lower clamping ring
B Discharge bottom

Pos: 5.10.13 /Information Mapping/Betriebsanleitungen/Kap 03b - Optionale Baugruppen des Gerätes/Austragen/BAV04N/ Optionen Druckstoßsicherung - Der Spanngurt Teil 2 @ 12\mod_1221289424481_2.doc @ 200351 @

The fixings (5) guide and support the (3) in its mounting position in
front of the sleeve. They are
• evenly distributed over the circumference of the sleeve.
• mounted to the fastening of the lower clamping ring.

Caution Incorrect mounting of the tension belt

» Too loose: not enough protection against bursting
» Too tight: sleeve is no longer flexible
• Place the tension belt behind all fixings and tension it correctly.
• Rule: "As tight as necessary, as loose as possible"

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Optional component groups of the device

Pressure protection of the device, continuation

Pos: 5.10.15 /Information Mapping/Betriebsanleitungen/Kap 03b - Optionale Baugruppen des Gerätes/Austragen/BAV04N/ Optionen Druckstoßsicherung - Zusätzliche Gewindestange @ 18\mod_1265023651171_2.doc @ 272483 @ 3

Additional An additional threaded rod is mounted next

threaded rod to each suspension, it limits the free
movement of the suspension. The figure
shows the principle:
Nr Description
1 Flat ring
2 Additional threaded rod
3 Sleeve
4 Tension belt (optional)
5 Discharge bottom
A Underpressure protection
B Overpressure protection
Depending on the application the
underpressure protection or the
overpressure protection or the illustrated
combination is employed.

Underpressure protection (A):

• Limits the free movement in the direction of "compression"
• Gap (dA) = 5 mm

Overpressure protection (B):

• Limits the free movement in the direction of "stretching"
• Gap (dB) = 2 mm with full load

The additional threaded rod is either mounted to the right or

to the left of the suspension. Thus the flat ring has a fixed
alignment that has to be complied with for the assembly.
Pos: 5.11.1 /Information Mapping/Betriebsanleitungen/Kap 03b - Optionale Baugruppen des Gerätes/Austragen/BAV04N/MapÜberschrift - Temperaturbeständige Ausführung @ 12\mod_1221546846631_2.doc @ 200973 @ 2

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Operating Instructions SiloTray ST04N - ATEX
Optional component groups of the device

Temperature-resistant execution

Pos: 5.11.2 /Information Mapping/Betriebsanleitungen/Kap 03b - Optionale Baugruppen des Gerätes/Austragen/BAV04N/ Temperaturbeständige Ausführung - Einleitung @ 12\mod_1221546951758_2.doc @ 200995 @ 3

Introduction A temperature resistant execution is employed, if the product

temperature or the environmental temperature exceeds the allowed
temperature range of the standard component groups. The following
paragraphs describe the modifications of the individual component
groups. The execution to be employed is a function of the application
and the specified temperature range.

Pos: 5.11.3 /Information Mapping/Betriebsanleitungen/Kap 03b - Optionale Baugruppen des Gerätes/Austragen/BAV04N/ Temperaturbeständige Ausführung - Vorsicht heiße Oberflächen, heiße Temperaturabstrahlung @ 12\mod_1221551613913_2.doc @ 201083 @

Caution Hot surfaces, hot temperature radiation

» Danger of being burnt
• Standards concerning marking, safety distances have to be observed.
• Use protective clothing.
• If possible, provide for and respect cooling phases.

Pos: 5.11.4 /Information Mapping/Betriebsanleitungen/Kap 03b - Optionale Baugruppen des Gerätes/Austragen/BAV04N/ Temperaturbeständige Ausführung - Modifikation Manschette @ 12\mod_1221547392631_2.doc @ 201017 @ 3

Modification Modification of the sleeve for a higher temperature range

of the sleeve
• Silicone sleeve
• Silicone sealing (cartridge is included in the scope of supply) between
- the upper clamping ring and the flat ring
- the lower clamping ring and the discharge bottom

The silicone sealing is protective equipment!

• It protects the sleeve against a too high temperature
transmission in the fixing zone.

Pos: 5.11.5 /Information Mapping/Betriebsanleitungen/Kap 03b - Optionale Baugruppen des Gerätes/Austragen/BAV04N/ Temperaturbeständige Ausführung - Modifikation Aufhängung @ 12\mod_1221550017553_2.doc @ 201039 @ 3

Modification If the temperature range goes beyond the temperature resistance of

suspension the PU material of the standard suspension, suspensions with spring
washers are employed. These suspensions are more temperature
resistant due to their materials and the casing.

Pos: 5.11.6 /Information Mapping/Betriebsanleitungen/Kap 03b - Optionale Baugruppen des Gerätes/Austragen/BAV04N/ Temperaturbeständige Ausführung - Modifikation Vibrationsmotor @ 12\mod_1221550659556_2.doc @ 201061 @ 3

Modification Modification of the unbalance motor:

unbalance motor
• Use of motors with the ISO class "F"
• Use of a heat insulating board between the unbalance motor and
the motor support

The heat insulating board is a protective equipment!

Pos: 5.12.1 /Information Mapping/Betriebsanleitungen/Kap 03b - Optionale Baugruppen des Gerätes/Austragen/BAV04N/MapÜberschrift - Verwiegung des Behälters @ 12\mod_1221553859431_2.doc @ 201113 @ 2
• It protects the unbalance motor against overheating.

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Operating Instructions SiloTray ST04N - ATEX
Optional component groups of the device

Weighing of the hopper

Pos: 5.12.2 /Information Mapping/Betriebsanleitungen/Kap 03b - Optionale Baugruppen des Gerätes/Austragen/BAV04N/ Verwiegung Behälter - Einleitung @ 12\mod_1221553916900_2.doc @ 201135 @ 3

Introduction This section describes the construction and the use of the optional
hopper weighing.

Pos: 5.12.3 /Information Mapping/Betriebsanleitungen/Kap 03b - Optionale Baugruppen des Gerätes/Austragen/BAV04N/ Verwiegung Behälter- Füllmengenüberwachung @ 12\mod_1221556910151_2.doc @ 201157 @ 3

Filling level For the filling level monitoring the hopper has to be weighed. In
monitoring standard, the hopper is mounted to the construction on-site via three
supports. With a weighed execution
• it is mounted on vibration isolation mounting pads for a flexible
connection.
• one support or all three supports are mounted to one or all three
load cells.

The illustration shows the mounting on a load cell:

Nr Description
A Hopper support
1 Load cell
2 Overload protection screw
3 Vibration isolation mounting pads
4 Transport catch
d Distance d = 0.5 cm
B Mounting surface

The load cell

• functions according to the EMS2 principle
• requires and external evaluation unit for the electrical
supply and evaluation of the signal.

Pos: 5.12.4 /Information Mapping/Betriebsanleitungen/Kap 03b - Optionale Baugruppen des Gerätes/Austragen/SiloTray ST 04N/ Verwiegung Behälter - Dosier-Differentialwaage @ 12\mod_1222760954894_2.doc @ 204757 @ 3

Loss-in-weight With a loss-in-weight feeder (DDW) the hopper is weighed as

feeder described above. However, this weighing is not only employed for the
monitoring of the filling level but also for a control of the feed rate (=
product quantity/time unit).
In addition to the weighing of the hopper a loss-in-weight feeder
requires the following component groups:
• a suitable feeding controller
• a feeding system ST 04N - DVT
Pos: 6.1.1 /Information Mapping/Betriebsanleitungen/Kap 04 - Sicherheitshinweise/Allgemeine Module/KapitelÜberschrift - Sicherheitshinweise @ 8\mod_1170762242816_3.doc @ 113927 @ 1

2
EMS == elongation measuring strip

45
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Operating Instructions SiloTray ST04N - ATEX
Safety instructions

5 Safety instructions

Pos: 6.1.2 /Information Mapping/Betriebsanleitungen/Kap 04 - Sicherheitshinweise/Allgemeine Module/ 1.Seite - Einleitung @ 8\mod_1176296478946_2.doc @ 128935 @ 3

Introduction This chapter indicates safety instructions concerning possible

hazards or for a safe operation of the DualTray.

Pos: 6.1.3 /Information Mapping/Betriebsanleitungen/Kap 04 - Sicherheitshinweise/Allgemeine Module/ 1.Seite - Gültigkeit Sicherheitshinweise @ 8\mod_1170762789707_3.doc @ 114022 @ 3

Validity The safety instructions are to be observed for the operation of the
device and for any work on the device, even if they are not mentioned
explicitly in the description of the steps to be taken.

Pos: 6.1.4 /Information Mapping/Betriebsanleitungen/Kap 04 - Sicherheitshinweise/Allgemeine Module/ 1.Seite - Definition Freischalten @ 8\mod_1170763378004_3.doc @ 114117 @ 3

Definition: The term “disconnection” is employed for the following hazard notes
Disconnection and in the rest of this manual. “Disconnection” means:
• Disconnect the device from all supply media.
• Protect it against unauthorised reconnection.
• Discharge all kinds of energy stocks (manually or due to
sufficient dwell times)

Pos: 6.1.5 /Information Mapping/Betriebsanleitungen/Kap 04 - Sicherheitshinweise/Allgemeine Module/ 1.Seite - Inhalt (mit Map "Restgefahren" und "optionale Baugruppen") @ 10\mod_1196773605229_2.doc @ 156613 @

Content of the The chapter is divided in 7 parts.

chapter
Subject Page
Marking of hazard notes 47
Hazard notes 48
Hazard notes for optional component groups 52
Residual danger 53
Protective design measures 55
Safety instructions for weighing 57
Marking of the device 58
Pos: 6.2.1 /Information Mapping/Betriebsanleitungen/Kap 04 - Sicherheitshinweise/Allgemeine Module/MapÜberschrift - Kennzeichnung der Gefahrenhinweise @ 10\mod_1196406273624_2.doc @ 156153 @ 2

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Operating Instructions SiloTray ST04N - ATEX
Safety instructions

Marking of hazard notes

Pos: 6.2.2 /Information Mapping/Betriebsanleitungen/Kap 04 - Sicherheitshinweise/Allgemeine Module/ Kennzeichnung Gefahrenhinweise - Einleitung @ 10\mod_1196406388709_2.doc @ 156173 @ 3

Introduction In this chapter and in the following ones hazard notes mark situations
that are dangerous for the operating staff and/or the machine. The
composition of the hazard notes follows a determined structure and
quality rating. This chapter describes both, structure and quality
rating.

Pos: 6.2.3 /Information Mapping/Betriebsanleitungen/Kap 04 - Sicherheitshinweise/Allgemeine Module/ Kennzeichnung Gefahrenhinweise - Struktur der Gefahrenhinweise @ 10\mod_1196406912623_2.doc @ 156193 @ 3

Structure of the The scheme shows the composition of a hazard note:

hazard notes
Signal word Reason of danger
» Effect of danger
• Countermeasure

Additional explanation:
Element Meaning
Signal word Marks the quality rating and is described
below.
Symbol General: Attention symbol
Special: Electricity symbol etc.
Effect, Listings, several elements possible
countermeasure

Pos: 6.2.4 /Information Mapping/Betriebsanleitungen/Kap 04 - Sicherheitshinweise/Allgemeine Module/ Kennzeichnung Gefahrenhinweise - Wertigkeit der Gefahrenhinweise @ 10\mod_1196407876510_2.doc @ 156213 @ 3

Quality rating The meaning of the signal word:

of the
hazard notes Signal word Meaning
Danger Imminent danger that may cause severe injuries or
death.
Warning Possibly dangerous situation that may cause severe
injuries or death.
Caution either
possibly dangerous situation that may cause
slight injuries
or
dangerous situations the potential hazard of
which is a function of unknown parameters e.g.
”product characteristics”.
Attention! Possibly dangerous situation that might cause
material damage to other equipment.
Pos: 6.3.1 /Information Mapping/Betriebsanleitungen/Kap 04 - Sicherheitshinweise/Allgemeine Module/MapÜberschrift - Gefahrenhinweise @ 8\mod_1170763300582_3.doc @ 114098 @ 2

47
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Operating Instructions SiloTray ST04N - ATEX
Safety instructions

Hazard notes

Pos: 6.3.2 /Information Mapping/Betriebsanleitungen/Kap 04 - Sicherheitshinweise/Austragen/BAV04N/ Gefahrenhinweis - Vibrierendes Bauteil @ 12\mod_1220617252026_2.doc @ 197759 @

Attention Vibrating component

» Damage of fix mechanical constructions
• Flexible connection between discharge bottom and hopper/silo.

Pos: 6.3.3 /Information Mapping/Betriebsanleitungen/Kap 04 - Sicherheitshinweise/Austragen/BAV04N/ Gefahrenhinweis - Keine Absperrung am Auslauf @ 12\mod_1220617701423_2.doc @ 197781 @

Attention The outlet is not shut off

» Self-discharge for products with good flowability
• Mounting of a suitable shut-off device to the outlet or other
equipment that prevent self-discharge.

Pos: 6.3.4 /Information Mapping/Betriebsanleitungen/Kap 04 - Sicherheitshinweise/Allgemeine Module/ Gefahrenhinweise - Fehlverhalten @ 8\mod_1170763494082_3.doc @ 114136 @

Danger Malpractice
Considerable hazard potential for the operating staff and the machine
• Be sure to comply with the intended purpose.
• Be sure to observe the instructions for mounting, operation and
maintenance.
• Be sure to observe the instructions for the execution of the
corresponding work.
• Do not carry out any arbitrary modification.

Pos: 6.3.5 /Information Mapping/Betriebsanleitungen/Kap 04 - Sicherheitshinweise/Allgemeine Module/ Gefahrenhinweise - Erdung @ 8\mod_1170764295270_3.doc @ 114174 @

Warning No earthing or inappropriate earthing

» Discharge of static loads
• Connect the marked main earth connection point of the device to
the on-site equipotential bonding.
• Earth connections between the device and the mounted
component groups must not be interrupted or removed.
• Connections to earth have to be checked regularly and renewed
if required.
Pos: 6.3.6 /Information Mapping/ ------ MapFortsetzung -----> @ 8\mod_1170666972336_3.doc @ 112981 @

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Operating Instructions SiloTray ST04N - ATEX
Safety instructions

Hazard notes, continuation

Pos: 6.3.7 /Information Mapping/Betriebsanleitungen/Kap 04 - Sicherheitshinweise/Allgemeine Module/ Gefahrenhinweise - Berührungsgefährliche Spannungen @ 8\mod_1170763646316_3.doc @ 114155 @

Danger Voltages that are hazardous upon contact

» Electric stroke during work on electric component groups

Work on the device:

• Disconnect the device before the start of the work.
• To be carried out by a qualified electrician
• Please observe:
- the valid standards and regulations,
- the state of the art
- the acknowledged engineering rules
Maintenance of the device:
• Check electric component groups/installation.
• In case of damage:
- the device has to be stopped immediately.
- disconnect the device.
- eliminate the damage or exchange component groups.

Pos: 6.3.8 /Information Mapping/Betriebsanleitungen/Kap 04 - Sicherheitshinweise/Allgemeine Module/ Gefahrenhinweise - Restenergiespeicher @ 8\mod_1170764595066_3.doc @ 114193 @

Warning Residual energy storage

» Electric stroke, contusions, burns and other
• Disconnect the device.
• Sufficient waiting time before the start of work:
- Discharge of electric energy stocks
- Cooling of hot surfaces (thermic)
- Aeration of compressed-air lines (pneumatic)
• If available:
Positioning into the final position, so that the formation of elastic
or torsional forces can be prevented.

Examples for energy stocks:

Type Example
Electric Charged capacitors, coils
Mechanic Tensioned springs
Pneumatic Filled compressed-air storage
Thermic Hot surfaces, dissipators
Pos: 6.3.9 /Information Mapping/ ------ MapFortsetzung -----> @ 8\mod_1170666972336_3.doc @ 112981 @

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Operating Instructions SiloTray ST04N - ATEX
Safety instructions

Hazard notes, continuation

Pos: 6.3.10 /Information Mapping/Betriebsanleitungen/Kap 04 - Sicherheitshinweise/Allgemeine Module/ Gefahrenhinweise - Undichtigkeit am Gerät @ 8\mod_1170766533093_3.doc @ 114212 @

Caution Leakages
» As a function of the product characteristics leakages present are
hazardous for the operating staff and the machine
Immediate measures:
• Stop the device.
• Disconnect the device.
• Safety measures for the protection of the operating staff and the
machine have to be taken.

Elimination of the damage:

• Eliminate the leakage and its cause.
• Eliminate damage of the device.
• Clean the device and the environment.
• Correct disposal of residual product.
Pos: 6.3.11 /Information Mapping/Betriebsanleitungen/Kap 04 - Sicherheitshinweise/Allgemeine Module/ Gefahrenhinweise - Produktreste im Gerät @ 15\mod_1251277864979_2.doc @ 243681 @

Caution Residual product in the device

» Endangers persons because of hazardous product
characteristics
» Contamination of the environment during the disassembly
» Product blending during product change
• Safety measures for the protection of the operating staff and the
machine have to be taken.
• Correct disposal of residual product, contaminations.
• Thorough cleaning before a product change.

Pos: 6.3.12 /Information Mapping/Betriebsanleitungen/Kap 04 - Sicherheitshinweise/Allgemeine Module/ Gefahrenhinweise - Unzulässige Produkttemperatur @ 8\mod_1170767181281_3.doc @ 114231 @

Caution Inadmissible product temperatures

» Danger for the operating staff and the environment
» Drastic reduction of the average lifetime of the device
» “Hidden” damages the effects of which can only be seen later
• Be sure to respect the allowed range of product temperatures
• Mark hot surfaces

Pos: 6.3.13 /Information Mapping/ ------ MapFortsetzung -----> @ 8\mod_1170666972336_3.doc @ 112981 @

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Operating Instructions SiloTray ST04N - ATEX
Safety instructions

Hazard notes, continuation

Pos: 6.3.14 /Information Mapping/Betriebsanleitungen/Kap 04 - Sicherheitshinweise/Allgemeine Module/ Gefahrenhinweise - Fremdkörper am Gerät, im Produktbereich @ 9\mod_1188891050632_2.doc @ 146093 @

Attention! Foreign bodies on the device, in the product zone

» Damage of the device
» Damage of on-site equipment
» Operational failures
• Foreign bodies have to be removed before commissioning
• Closed product zone
• Protective measures have to be installed

Pos: 6.3.15 /Information Mapping/Betriebsanleitungen/Kap 04 - Sicherheitshinweise/Allgemeine Module/ Gefahrenhinweise - Unsachgemäßer Transport @ 15\mod_1251279858469_2.doc @ 243842 @

Attention! Improper transport of the device

» Damage of the device
» Endangering operating staff and the environment
• Prepare the device for the transport
• Employ suitable lifting equipment or similar
• Use transport equipment (transport eyelets etc.) that is mounted
to the device.
• Do not tie transport straps or similar to the component groups.
Pos: 6.4.1 /Information Mapping/Betriebsanleitungen/Kap 04 - Sicherheitshinweise/Allgemeine Module/MapÜberschrift - Gefahrenhinweise für optionale Baugruppen @ 10\mod_1196770106494_2.doc @ 156593 @ 2

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Safety instructions

Hazard notes for optional component groups

Pos: 6.4.2 /Information Mapping/Betriebsanleitungen/Kap 04 - Sicherheitshinweise/Allgemeine Module/ Gefahrenhinweise opt. Baugruppe - Vorgaben @ 10\mod_1196773928249_2.doc @ 156654 @ 3

Requirement The listed hazard notes require that the device is equipped with the
corresponding optional component group.

Pos: 6.4.3 /Information Mapping/Betriebsanleitungen/Kap 04 - Sicherheitshinweise/Austragen/BAV04N/ Gefahrenhinweis opt. Baugruppe - Dom-Deckel: Nicht ordnungsgemäß verschlossen @ 12\mod_1220869604434_2.doc @ 197825 @

Attention Dome cover: Not properly locked

» Leakage during the operation
» Product leaks out if the cover is opened
• Make sure that the dome cover is always locked correctly.
• Before opening the dome cover it has to be made sure that the
filling level of the product is below the opening.

This note applies to

• any repair flaps, inspection flaps etc...
• for an on-site hopper with the corresponding openings.

Pos: 6.5.1 /Information Mapping/Betriebsanleitungen/Kap 04 - Sicherheitshinweise/Allgemeine Module/MapÜberschrift - Restgefahren am Gerät @ 9\mod_1185260943328_2.doc @ 139271 @ 2

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Safety instructions

Residual risks caused by the device

Pos: 6.5.2 /Information Mapping/Betriebsanleitungen/Kap 04 - Sicherheitshinweise/Allgemeine Module/ Restgefahren - Einleitung @ 8\mod_1170762341176_3.doc @ 113946 @ 3

Introduction The device has been manufactured according to the state of the art
and under respect of the valid standards and regulations. However,
there are “residual dangers”.

Pos: 6.5.3 /Information Mapping/Betriebsanleitungen/Kap 04 - Sicherheitshinweise/Allgemeine Module/ Restgefahren - Vorsicht Tätigkeiten oder Betriebssituationen ruft Restgefahr hervor @ 9\mod_1185264606046_2.doc @ 139456 @

Caution Activity or operating situation causing the residual risk

» Danger for the operating staff and the environment
• Activities:
- Be sure to observe the specifications.
- Take protective measures before carrying out the operations.
• Operating situations:
- Comply with the allowed working/operating range.
- Immediate cut-out in case of dangerous operating situations.

Pos: 6.5.4 /Information Mapping/Betriebsanleitungen/Kap 04 - Sicherheitshinweise/Austragen/BAV04N/ Restgefahr - Zu hohe Unwuchteinstellung @ 15\mod_1251364952235_2.doc @ 244655 @ 3

Residual risk Source of Unbalance of the unbalance motor has been set
unbalance is set danger: too strong
too strong Effect: • Product jam in the discharge bottom
• Product is compacting in the discharge bottom
• Damage of the device
Measures: • The unbalance has to be set as strong as
necessary and as low as possible.

Pos: 6.5.5 /Information Mapping/Betriebsanleitungen/Kap 04 - Sicherheitshinweise/Austragen/SiloTray ST 04N, DualTray DT x00/ Restgefahr - unterschiedliche Unwuchteinstellung @ 12\mod_1223978097532_2.doc @ 206060 @ 3

Residual danger Source of 2 unbalance motors are operated with different

different danger: unbalance settings.
unbalances Effect: Undefined spinning movement that may cause the
destruction of the device.
Measure: The 2 unbalance motors always have to be
operated with the same unbalance setting.
Pos: 6.5.6 /Information Mapping/Betriebsanleitungen/Kap 04 - Sicherheitshinweise/Austragen/SiloTray ST 04N, DualTray DT x00/ Restgefahr - Falsche Drehrichtung @ 12\mod_1222415709713_2.doc @ 203668 @ 3

Residual danger Source of Wrong direction of rotation for 2 unbalance motors

wrong direction of danger:
rotation Effect: Malfunction
Measure: Operate the 2 unbalance motors with an opposite
direction of rotation
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Safety instructions

Residual risks caused by the device, continuation

Pos: 6.5.8 /Information Mapping/Betriebsanleitungen/Kap 04 - Sicherheitshinweise/Austragen/BAV04N/ Restgefahr - Verschlossener Auslauf @ 15\mod_1251365587548_2.doc @ 244724 @ 3

Residual risk Source of Product feeding with a closed outlet

closed outlet danger:
Effect: • Product is compacting in the discharge bottom
• Damage of the device
Measures: • Switch off the device, if there is a product jam
in the downstream equipment.
• Operation of a shut-off device
If the device Then the shut–off device
will be stopped will be closed
is started will be opened

Pos: 6.5.9 /Information Mapping/Betriebsanleitungen/Kap 04 - Sicherheitshinweise/Austragen/BAV04N/ Restgefahr - Feste Anbindung @ 15\mod_1251368435672_2.doc @ 244862 @ 3

Residual risk Source of Vibrations of the device (functional principle)

firm connection danger:
Effect: • Damage of firm mechanical constructions
Measures: • Mounting of the vibrating discharge bottom with
connections that attenuate the vibrations.

Pos: 6.5.10 /Information Mapping/Betriebsanleitungen/Kap 04 - Sicherheitshinweise/Austragen/BAV04N/ Restgefahr - Unzulässige Anhängelasten @ 15\mod_1251368201950_2.doc @ 244793 @ 3

Residual risk Source of Inadmissble mounting of a suspension load

suspension load danger:
Effect: • Malfunctions of the device
• Damage of the device and the environment
Measure: • Centric mounting of suspension loads.
• Be sure to observe the allowed maximum
suspension load.

Pos: 6.5.11 /Information Mapping/Betriebsanleitungen/Kap 04 - Sicherheitshinweise/Austragen/SiloTray ST 04N, DualTray DT x00/ Restgefahr - Dosiersystem mit schießendem Produkt @ 12\mod_1222499115032_2.doc @ 204094 @ 3

Residual danger Source of "Gushing" product during hopper refilling.

floodable product danger:
in a feeding Effect: Uncontrolled product flow during hopper refilling.
system (ST04N-
Measures: Allowed countermeasures:
DVT)
Appropriate measures for the refilling/the hopper
(appropriate for the product characteristics and the
operating conditions!)

Incorrect countermeasures:
Shutting off the outlet of the DVT:
This may cause damage to the devices.

Pos: 6.6.1 /Information Mapping/Betriebsanleitungen/Kap 04 - Sicherheitshinweise/Allgemeine Module/MapÜberschrift - Schutzeinrichtungen @ 8\mod_1170767469953_3.doc @ 114269 @ 2

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Safety instructions

Protective equipment

Pos: 6.6.2 /Information Mapping/Betriebsanleitungen/Kap 04 - Sicherheitshinweise/Allgemeine Module/ Schutzeinrichtungen - Einleitung @ 8\mod_1176302759275_2.doc @ 128983 @ 3

Introduction The device is equipped with protective equipment to protect the

operating staff and the machine. Please find below a description of
the protective equipment.

Pos: 6.6.3 /Information Mapping/Betriebsanleitungen/Kap 04 - Sicherheitshinweise/Allgemeine Module/ Schutzeinrichtungen - Bauteile mit Schutzfunktion @ 15\mod_1252327410386_2.doc @ 246343 @ 3

In general, the type-approval of the device ceases to be

effective, if one protective measure has been mounted
correctly or has been deactivated.

Components with Different types of protective equipment may be mounted to a device.

protective The protective equipment may have different functions.
functions
1. Components with a pure protective function
These components (e.g. covers) have only been mounted due to
their protective function. As a rule, they have no effect on the function
of the device. But:
An operation of the device is only allowed with a properly
mounted protective equipment.

2. Components with combined functions

These components have an operative function and a protective
function. For instance:
• The hopper has the function to store product.
• The construction size of the hopper prevents the operating staff
from reaching into the rotating components.

3. Components with monitoring functions

These components are switches or detectors that monitor the
closing, the position or the status of a component. As a rule, they
deliver an electrical signal that is integrated into an interlocking chain.
If one or several monitoring devices report an error, an interlocking
chain will block the operational release of the device. I.e. it
• will prevent the start of a stopped device
• will cause an immediate stop of a started device
Pos: 6.6.4 /Information Mapping/ ------ MapFortsetzung -----> @ 8\mod_1170666972336_3.doc @ 112981 @

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Safety instructions

Protective equipment, continuation

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Sealings Set screws or similar are adjusted and fixed in position in our works
by lacquer or a seal. The sealings must not be damaged. Otherwise
the type-approval of the device and the manufacturer’s liability cease
to be effective.

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Safety screwing As a rule, the protective equipment is tightly screwed, i.e. a tool is
required for disassembly and accidental loosening is thus prevented.
If components with protective functions are fixed by means of "quick
release" connections, at least one "quick release" connection is
protected by means of an additional safety screwing against
unintentional operation.

Safety screwing is a protective equipment. As an alternative

the component can also be monitored by means of the "quick
release" connection (switch, sensors).

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Operating Instructions SiloTray ST04N - ATEX
Safety instructions

Safety instructions for weighing

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Introduction For feeders with a weighing system (level monitoring or gravimetric

feeding) further safety instructions have to be observed due to the
construction and due to the weight reading.

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Mounting, The mounting and the place of the installation have to comply with
place of the the high requirements concerning the protection against external
installation perturbations (vibrations, chocks, vibrations etc.) for a safe weighing.

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Allowed The allowed operating range of a weighed device is a function of the

operating range operating data:
• the load cell(s)
• the evaluation unit or the controller
• the feeding device (hopper contents, drive etc.) and
• the product employed (bulk density)

The allowed operating range takes into account all these

operating data and does not violate the limits.

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Operation During the weighing process the weight signal is evaluated via a
suitable evaluation unit (level monitoring) or a feeding controller
(gravimetric feeding).

Requirement for the an accurate operation:

Qualified specialist personnel adjusts the evaluation unit/the
feeding controller to the operating data of the load cell.

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Attention! Transport or work on the device

Damage of the weighing system
Before the start of the work/transport:
The transport catch(es) have to be mounted completely and properly.

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Operating Instructions SiloTray ST04N - ATEX
Safety instructions

Marking of the device

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Warning labels Beware of dangerous electric voltages.

on the device Any work on the device/the component group required
• a qualified electrician
• and a secure, zero-potential state

Beware of high surface temperatures.

Any work on the device/the component group required
• protective equipment (gloves etc…)
• sufficient cooling down before the start

Beware of danger of bruising.

Any work on the device/the component group required
• appropriate protective equipment

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Instructions Disconnect the device from the power supply.

on the device Before the start of any work on the device
• it has to be disconnected from the power supply
• protect it against unauthorised reconnection

Connect the earth connection line.

Marked earth connection points
• have to be connected correctly to protective earth

Be sure to observe the specified direction of rotation.

During the commissioning
• check the direction of rotation of the drive motor
• change the wrong direction of rotation

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Operating Instructions SiloTray ST04N - ATEX
Mounting of the device

6 Mounting of the device

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The aim The aim of mounting is to put the device in a state where it is ready
of mounting for the start of the operation.

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Note: The following paragraphs describe the mounting of the individual

assembly in our component groups of the device (flat ring, suspension, sleeve etc.).
works The actual extent of mounting is a function of how far the device has
been assembled in our works.
Assembly in our works Required mounting processes
None All
Partly mounted Mounting processes for the mounting of
the loosely supplied component groups.
Completely mounted Mounting at the place of the installation

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Content of the The chapter is divided into 9 paragraphs.

chapter
Subject Page
Instructions for mounting 60
Instructions for electrical mounting 62
Place of the installation, auxiliaries 63
Mounting of the flat ring 65
Mounting of the sleeve 66
Mounting of the suspension and the discharge bottom 69
Mounting of the pressure shock protection 71
Electrical mounting 73
Connection of feeding controller (for a DDW-…) 74
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Operating Instructions SiloTray ST04N - ATEX
Mounting of the device

Instructions for mounting

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Mounting Prescriptions for appropriate mounting:

• The mounting has to be carried out by specialist personnel.
• Be sure to comply with the statutory provisions.
• Eliminate sources of danger for the operating staff and the
environment.
• Disconnect the device.
• Do not damage the device.
• Avoid disturbances of the mounting work.

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Important:
• Be sure to keep a gap of 135mm between the flat ring and the
discharge bottom.
• All suspensions have to be evenly distributed when they are
mounted.
• Always mount and tighten all locknuts.
• Selflocking nuts that have already been used must not be used
again; they have to be replaced by new ones.

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ATEX environment For mounting in an ATEX-environment:

• Check whether the device is appropriate (marking on the identi-
fication plate) for being employed in the actual ATEX-environment.
If the device is Then
appropriate mounting is allowed
not appropriate mounting has to be discontinued immediately.
• Do not cause any additional explosion hazard.
• Employ allowed tools, measuring instruments.
• Equipotential bonding at the inlet/outlet of the device via the
flexible connection
- flexible, conductive material
- earthing of the tightening straps (fastening), if they are
equipped with an earthing bolt.
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Mounting of the device

Instructions for mounting, continuation

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Instruction for Preliminary mounting work for sample measurements that permit to
commissioning determine/check the feed rate of the device:
• A collecting receptacle that is suitable for the product quantity
has to be available.
• If necessary, a bypass line to the collecting receptacle has to be
mounted.

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Interruption of To be observed in case of an interruption of mounting:

mounting
• Protect the device against foreign bodies.
• Mark that the device is partly mounted and
• protect it against an unauthorised commissioning.

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Completing the Mounting ends with if the device is ready for operation. This includes:
mounting work
• Correct and complete mounting of the device.
• “Final cleaning” of the environment, remove all foreign bodies.

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Mounting of the device

Instructions for electrical mounting

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Danger Working with voltages that are hazardous upon contact

» Electric stroke during work on electric component groups
• Be sure to comply with the statutory provisions.
• Have the work done by a trained and authorised electrician.
• Disconnect the device (please see the page 46).

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Connection Prerequisite for the type approval of the device:

earthing
Provide an appropriate earth connection. This means:
• The earthing has to be carried out according to the standards.
• The mains earth connection point has to be connected to the
equipotential bonding on site.
• Continuous earthing
- of the complete device
- of the connections on site

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Cabling Cabling work has to be carried out appropriately. This means:

• Only employ the allowed cable types
• Do not exceed the max. allowed cable length
• Separate laying of high-voltage current and signal/control lines
• Implementation of all protective measures against
electromagnetic interfering fields

Danger Inappropriate cabling

» Danger for the operating personnel and the environment
» Operational disturbances and malfunctions
• Cabling work has to be carried out appropriately
• For off-size cable types/length you have to demand the approval
of the manufacturer

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Screwed cable The screenings are a function of the available screwed cable glands
glands, screening and they are connected as follows:

For What to do: provide screening

Metal acc. to the illustration
Plastic PE terminal, junction box

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Mounting of the device

Place of the installation, auxiliaries

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Place of the The place of the installation has to comply with the following
installation specifications:
General specifications:
• according to standards (ArbStättV, GefStoffV etc.).
• stable, dry, at level, free from vibrations
• suitable for the load/loading to be expected
• protected against the impact of climate
• allowed environmental temperature
• free from oils, fats, gases, vapours etc.
• no explosive atmosphere.
Instructions for the equipment:
• sufficient illumination
• sufficient dimensioning, so that a possible access to the device or
components that are mounted to the device are not blocked
• connections for necessary supply media (evacuation, supply
voltages, compressed-air, etc.) are available.

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Required tools, Tools/material required for mounting:

auxiliary material
Material Listing
Tools • Locksmith’s tools
• Electrician’s tools
• Level
For flat ring mounting:
• Welding equipment
• 2 junction plates/suspension
Auxiliary materials • Cover tarpaulin
• Cleaning rag, cleaning agent

Before use be sure to observe the chapter “Cleaning of the

device“ (page 101).
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Mounting of the device

Place of the installation, auxiliaries, continuation

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Mounting auxiliary In order to simplify the assembly we recommend to prepare four

spacers on site.

The spacers
• are 4 threaded rods (M8)
• are evenly distributed in the bore of a
clamping bush (fixing of clamping
ring).
• connect the upper and the lower
clamping ring in a provisional
manner.
• fix the required gap for the mounting
of the sleeve and the suspensions.

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Transport to the Suitable lifting equipment (fork lift truck, crane, etc.) permits to
place of the transport the following items to the place of the installation:
installation
• the device
• loosely supplied parts

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Mounting of the device

Mounting of the flat ring

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Introduction Description of the mounting of a flat ring to an on-site hopper. For

this purpose the flat ring is supplied loosely with the device or in
advance, thus it permits to prepare the mounting of the device.

Flat ring with pressure protection:

Due to the pressure protection (additional threaded rod next
to the suspensions) the flat ring has a fixed alignment.

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First steps Mounting steps:

Step Action
1 Support the flat ring by means of suitable
auxiliaries and adjust it horizontally to the
outlet of the hopper.
2 Attach the flat ring tightly and in horizontal
position to the hopper wall by means of
welding equipment.
3 Prepare junction plates as a reinforcement
of the suspensions.

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The junction plate Close to the suspensions the flat ring is reinforced by 2 junction
plates per suspension. The junction plates are
• adapted to the shape of the hopper wall.
• welded flush with the hopper wall and the flat ring.
Number, material thickness (s) and distance (d) of the junction plates
is a function of the construction size of the device:
Size 604N 904N 1204N 1504N 1804N 2104N 2404N
Number 8 8 16 16 16 24 32
s [mm] 6-8 6-8 8-10 8-10 10-12 10-12 10-12
d [mm] 100 100 110 100 200 200 200

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How to conclude How to conclude the mounting of the flat ring:

the assembly
Step Action
4 Weld the junction sheets to the suspension points.
5 Weld the flat ring completely to the hopper.
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Mounting of the device

Sleeve mounting

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Mounting Rundown of mounting:

Step What to do
1 Align the clamping ring on the flat ring (4), so that the
recesses (BAV604 – 1804) for the suspension points in the
clamping ring correspond to the hole circle of the suspension
points in the flat ring.
2 The clamping ring with the
clamping bushes (3) has to be
assembled loosely to the flat
ring (4).
3 Hook the sleeve (1) into the
upper clamping ring (2).
4 Suspend the lower clamping
ring (5) into the lower bead of
the sleeve.

Instructions for further mounting:

The lower clamping ring is fastened to
the discharge bottom. Thus, this work
can only be carried through after the
assembly of the discharge bottom.
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Silicone sleeve A silicone sleeve is employed for a temperature resistant execution.

The silicone sleeve is mounted as follows.
Step Action
1 Apply the silicone sealing material (A) on the upper
clamping ring (2).
2 Mount the upper clamping ring (2) to the flat ring (1).
3 Apply the silicone sealing material (B) on
the lower clamping ring (6).
4 Mount the lower clamping ring (6) to the
discharge bottom (7).
5 Bring the discharge bottom (7) into a
horizontal mounting position below the flat
ring (1) by means of a lifting tool. The
distance between the flat ring and the
discharge bottom is 135mm.

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Mounting of the device

Sleeve mounting, continuation

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Step Action
6 Insert the sleeve (5).
7 Mount the tightening straps loosely around the sleeve.
8 Loosely attach the sleeve to the upper clamping ring by
means of a tightening strap (3) above the round bar (4, if
available).
9 Loosely attach the sleeve to the lower clamping ring by
means of the other tightening strap below the round bar (if
available).
10 Correct the seat of the sleeve.
11 Tighten the tightening straps.

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Alternative sleeve If the device is equipped with the alternative sleeve fixing, the sleeves
fixing have to be mounted as follows.

The description assumes that the sleeve has already been

attached to the discharge bottom (= state of delivery).

The figure shows an alternative

solution for the sleeve fixing:
Nr Description
1 Sleeve
2 Clamping fishplate
3 Upper clamping ring
4 Spacer (auxiliary)

Step Action
1 Insert the screws through the upper flat ring
2 Pull them tight by means of the 1st nut.
3 Apply the washer.
4 Pull them tight by means of the 2nd nut.
5 Place on the clamping fishplate.
6 Tighten the selflock nut in such a manner that the fishplate
is still mobile.
7 Rotate the clamping fishplate to the outside (=the far side)
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Mounting of the device

Sleeve mounting, continuation

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Step Action
8 Position the clamping ring (3) at the sleeve (1).
9 Fix the clamping ring by means of the spacers (4).
10 Distribute the spacers evenly over the whole circumference.
11 Bring the discharge bottom in a horizontal mounting position
by means of a lifting tool. The distance between the flat ring
and the discharge bottom is 135mm.
12 Align the discharge bottom in such a manner that the bores
of the suspensions of the flat ring match with those of the
discharge bottom.
13 Turn the clamping straps over the clamping ring (2).
14 Remove the spacer.

The clamping straps are only tightened after the suspensions

have been mounted.

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Mounting of the device

Mounting of the suspensions and the discharge bottom

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Alternative The following illustrations show alternative solutions for the

suspension suspensions.
solutions

Standard suspension with Special suspension with Temperature resistant

elastomer element spring element suspension with spring
washers.

During the assembly all suspensions are mounted according

to the description. Finally the sleeve fastening has to be
tightened.

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Mounting Mounting of a suspension with elastomer element:

suspension with
elastomer element Step Action
1 Place the elastomer element (6) between the flat ring (5) and
the discharge bottom (8) over the bore for the suspension.
2 Position the Vibraflex (4) from above on the flat ring (5) in
the bore by means of the centering device.
3 Slide the threaded rod (7) from below through the bore in the
discharge bottom, elastomer element and Vibraflex.
4 Apply the washer (3).
5 Screw on the nut (2) until the ~0.8-fold of the nominal
diameter of the thread is exposed.
6 Lock it by means of the cap nut (1).
7 Position the Vibraflex from below with the centering device in
the bore of the discharge bottom.
8 Apply the washer.
9 Tighten it by means of the nut until the gap is d = 135 mm.
10 Lock it by means of the cap nut.
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Mounting of the device

Mounting of the suspensions and the discharge bottom, continuation

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Mounting Mounting of a suspension with spring element:

suspension with
spring element Step Action
1 Place the spring element (5) between the flat ring (3) and the
discharge bottom (8) over the bore for the suspension.
2 Position the Vibraflex (2) from above on the flat ring (3) in
the bore by means of the centering device.
3 Slide the threaded rod from below through the bore in the
discharge bottom, spring element and Vibraflex.
4 Apply the washer (3).
5 Screw on the nut until the ~0.8-fold of the nominal diameter
of the thread is exposed.
6 Lock by means of the counternut.
7 Position the Vibraflex from below with the centering device in
the bore of the discharge bottom.
8 Apply the washer.
9 Tighten it by means of the nut until the gap is d = 135 mm.
10 Lock by means of the counternut.

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Mounting The assembly of the temperature-resistant execution:

suspension with
spring washers Step Action
1 Slide the threaded rod through the bore at the discharge
bottom.
2 Slide on the casing + spring washers (inner spring element
at the discharge bottom)
3 Screw on 4 nuts (2 x clamping nut and counternut (1, 2)).
4 Slide on the casing + spring washers.
5 Slide the threaded rod through the bore at the flat ring (5).
6 Slide on the casing (3) + spring washers (4).
7 Slide on the clamping nut (2) and counternut.
8 Slide the casing + spring washers onto the discharge
bottom.
9 Slide on the clamping nut and counternut.
10 Tension the spring washers by means of the lower clamping
nut until the measure "c" is reached (please see table
"dimensions").

Table "dimensions":
Type 604 904 1204 1504 1804 2104 2404
c [mm] 13.9 36.5 36.5 32.0 32.0
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Operating Instructions SiloTray ST04N - ATEX
Mounting of the device

Mounting of the pressure protection

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Mounting of the The shock-absorbing belt is mounted together

shock-absorbing with the sleeve:
belt
Step Action
1 Before the sleeve mounting:
Pull the shock-absorbing belt (4) over
the sleeve (3).
2 Mount the sleeve.
3 Check the compression of the shock-
absorbing belt (4) between the upper
(2) and the lower (5) clamping ring (no
clamping!)

Sleeve has already been mounted:

• Loosen the lower sleeve fastening.
• Mount the shock-absorbing belt.
• Fix the sleeve once again.

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Mounting of the The figure shows a mounted sleeve with tension

tension belt belt. The assembly runs down as follows:
Step Action
1 Place the tension belt (3) around the
sleeve (4).
2 Slightly close the tension belt.
3 Place the tension belt completely
behind the guides (5).
4 Tension the belt.

The tension belt has to be fixed in such a

manner that it is adapted to the circumference of
the sleeve. I.e.:
• the sleeve is clasped around tightly.
• the sleeve is not pushed in.
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------------ Continuation: next page ---->

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Operating Instructions SiloTray ST04N - ATEX
Mounting of the device

Mounting of the pressure protection, continuation

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Underpressure Underpressure protection by modification of the suspensions

protection by
modified Suspension type Modification
suspensions Elastomer elements A shorter metal sleeve is pushed over the
elastomer elements.
Vibraflex The Vibraflex are cut at the flat ring. The
(special execution) mounting and the adjustment of the
dimensions have to be carried out according
to the separate assembly drawing.

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Mounting of the Mounting of the pressure protections:

additional
threaded rod Step Action
1 Screw on the overpressure
protection (B) and the counternut.
2 Slide the threaded rod (2) through
the bore at the discharge bottom
(5).
3 Screw on the underpressure
protection (A).
4 Screw on the counternut for the
underpressure protection.
5 Screw on the clamping nut for the
fastening at the flat ring.
6 Slide the threaded rod through the
bore at the flat ring.
7 Screw on the nut and then tighten it.

Dimensions for the pressure protection:

Protection Dimension
Underpressure protection dA = 4 mm
Overpressure protection dB = 5 mm

The mounting takes into account the combination

overpressure protection (B) and underpressure protection
(A). Other alternatives:
Alternative Modification
Underpressure protection only dB = 0 mm
Overpressure protection only (A) is not applicable
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Operating Instructions SiloTray ST04N - ATEX
Mounting of the device

Electrical mounting

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Connection of The unbalance motor is connected by means of a suitable protective

unbalance motor motor switch
• via a repair/maintenance switch directly to the mains supply.

If a shut-off device is mounted to the outlet the electric

control of the unbalance motor has to guarantee that an
operation against a closed outlet is prevented.

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Connection The following information only applies to weighed devices:

of the load cell
The connection of the load cell(s) and the evaluation of the signal is
made by means of an evaluation unit that is mounted to the device or
in a separate control cabinet. It has to comply with the following
requirements:
• supply voltage for the load cell(s)
• reading of the weight signal / the weight signals
• processing of the weight signal / the weight signals
• visualisation and/or signal relaying to an external visu-
alisation/processing (e.g.: Congrav®).

Be sure to observe the documentation of the manufacturer!

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Junction boxes As a rule, the electrical connections of the individual component groups of
the device are cabled in junction boxes that are mounted to the base frame
of the device. The cabling is already provided in our works.
Listing of the terminal functions in the junction boxes:
• Wiring plans
• Terminal connections junction box -JBn (annex A)
The connections to the terminals of the junction boxes have to be
provided on site.

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Connection of the The feed drive is connected to a vibration amplitude controller (with
drive tachometer) or vibration amplitude actuator (without tachometer).

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Operating Instructions SiloTray ST04N - ATEX
Mounting of the device

Connection to a feeding controller

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Introduction A feeding controller is required for the operation of a loss-in-weight

feeder (DDW-…). The manufacturer offers 2 systems, namely
Congrav® or ISC-system.

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Congrav® With a Congrav® system

• the operating and control unit are one device.
• the electrical sub-assemblies of the feeding device are connected
to the Congrav®.

The figure shows of schema of a Congrav® system.

Part Meaning
BF Refill valve
DA3 Refill requirement
M Feeding drive
DRS2 Vibration amplitude controller
DA1 Operating release for DRS2
Default value for vibration amplitude
Stgr
DRS2
T Tachometer feedback
W Weight signal
WS Weight signal reading
S Interlocking chain protective switch
DE1 Digital input "interlocking"

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ISC-system An ISC-system has the following features:

• the operating and the control unit has interconnected via the ISC
field bus
• controller and drive regulator are mounted to the device

The illustration shows a

schematic ISC structure
Part Meaning
IDx Feeding device with ID number x
x= 1 … 16
A Display-/operating unit
here: Congrav® RC4
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Operating Instructions SiloTray ST04N - ATEX
Commissioning of the device

7 Commissioning of the device

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Aim of The commissioning has the following aim:

commissioning
• The check of the correct functioning and
• The computation of the operating parameters

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Content of the This chapter deals with the commissioning of the device. The chapter
chapter is divided into 7 paragraphs.

Subject Page
Instructions for commissioning 76
Rundown of commissioning 78
Configurations/points to check 79
Inspection of the DVT 80
Inspection of the optional weighing 81
Fixing the discharge rate of ST 04N 83
Fixing the discharge rate of ST 04N - DVT 84

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Operating Instructions SiloTray ST04N - ATEX
Commissioning of the device

Instructions for commissioning

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Free During commissioning the product feeding is started for the

product flow computation of the feed rate. For this purpose, the following
conditions have to be complied with:
• Sufficient product quantity available
• Free product flow into/out of the device
• Collect or process the product quantity that has been fed:
- Feeding into a collecting receptacle
- Feeding into downstream parts of the installation
• A bypass line to the collecting receptacle may possibly be required.

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How to prepare For commissioning

commissioning
with bypass line: without bypass line:
• Connect the bypass line • Prepare the downstream
• Provide a collecting receptacle parts of the installation.

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Danger Commissioning with dangerous products

Danger for the operating staff and the environment due to leakages
or functional failures of the device
• Employ a product substitute:
If you employ Then you have to observe
Product substitute Harmless but otherwise identical
product characteristics
No product substitute You have to take all necessary
measures for the protection of the
operating staff and the environment.

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Interruption of the The commissioning has to be interrupted, if:

commissioning
• there are problems during commissioning.
• the mounting of the device has to be corrected.

Before the start of corrections on electrical assemblies:

3
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• disconnect the device .
------------ Continuation: next page ---->

3
Definition Disconnection see page 46

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Operating Instructions SiloTray ST04N - ATEX
Commissioning of the device

Instructions for commissioning, continuation

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Preliminary "Checking the efficiency":

checklist
Legal obligation of the user:
• The checks have to be carried out by authorised qualified
personnel.
• Documentation of the checks
Nr Points to check Status
1 ATEX class of the electric sub-assemblies
2 Installation and function of the protective functions
3 Installation and function of the equipotential bonding
4 Continuous earthing of the device.
5 Monitoring functions (e.g. evaluation of PTC resistor)
6 Inspection of connected drivce controllers
• the marking/assignment is correct
• the sealings are undamaged
• the connection is correct

Inspection of the device:

Nr Points to check Status
1 The entire mounting work has been completed
correctly.
2 The supply media have been connected.
3 Foreign bodies and contaminations have been
eliminated.
4 All described safety measures required for the safety
of operations have been implemented.

Inspections on site:
Nr Points to check Status
1 All other parts of the installation are ready for
operation.
2 Supply media are available.
3 Sufficient product quantities are available.
4 Test measurements can be carried out.

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Operating Instructions SiloTray ST04N - ATEX
Commissioning of the device

Rundown of commissioning

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Preliminary Points to check with the device:

check list
No Points to check Status
1 Has all mounting work been finished correctly.
2 Have the supply media been connected.
3 Has the device been cleaned from foreign bodies,
contaminations.
4 Have all prescribed safety measures for the reliability
of operation been executed.

Points to check with the user:

No Points to check Status
1 All other parts of the installation are ready for operation.
2 Supply media are available.
3 Sufficient product quantities are available.
4 Sample measurements can be carried through.

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Commissioning The commissioning runs down as follows:

Step What to do
1 Connect all supply media
2 Device with optional weighing:
Remove the transport catches from the load cells.
3 Warming-up of the electronics (approx. 30 min.)
4 Configurations/checks (see page 79)
5 Determination of the feed rate/discharge rate
(see page 83)

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Termination of The commissioning ends with the determination of the feed

commissioning rate/discharge rate, then the device is ready for operation.
Examples for possibly required work:

actual status necessary work

Bypass installed Disassemble bypass
Collecting receptacle has been Remove collecting receptacle
employed
Employ a product substitute Discharge the device completely
Cleaning is necessary Clean the device
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Operating Instructions SiloTray ST04N - ATEX
Commissioning of the device

Configurations/points to check

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Function of the The unbalance motor(s) start(s):

unbalance motors
If Measure
No start Connection, check the supply
Wrong direction of rotation Change the direction of rotation
No unbalance Adjust the unbalance

Operate both unbalance motors with an opposite direction of

rotation and the same unbalance.

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Change the How to change the direction of rotation of a threephase current (ac)
direction of motor:
rotation
Step Action
1 Disconnect the device.
2 Protect it against unauthorised reconnection.
3 Change the direction of rotation:
Exchange two of the three connection lines.
4 Reconnect the voltage supply.

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Function of the If a shut-off device is mounted to the outlet of the device, the
shut-off device operational release is coupled via an electrical interlocking chain to
the status of the shut-off device.
If Then
Shut-off device is opened Operational release
Shut-off device is closed No operational release

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Operating Instructions SiloTray ST04N - ATEX
Commissioning of the device

Inspection of the DVT

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Introduction The following functional checks are only required if the device is
equipped with a DVT.

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Inspection Functional testing of the vibrating tray:

vibrating tray
Step Action
1 Adjust the average default value for the vibration amplitude
(potentiometer, control signal)
2 Start the operation
3 Inspection of the vibrating tray:
Points to check OK
A Tray vibrates with average vibration amplitude
B Tray vibrates without contacting other sub-
assemblies
C Connections of the tray are sufficiently flexible
4 Stop the operation

In case of an operation with a Congrav® use the "discharge"

mode (setpoint ~ 30%)

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Causes for faults: Possible causes for faults found for the individual points to check
functional testing during functional testing:
If Then
Tray does not vibrate Check
- the electrical cabling
- the vibration amplitude controller
- the Congrav®
Tray vibrates with the max. Check
vibration amplitude - the polarity of the tachometer
connection
Tray contacts the sub- Make sure that there is no contact
assemblies
Insufficient flexibility of Increase the flexibility e.g. by
connections - Untightening of the flexible
connection (e.g. step bellows).
- Use softer material.

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Operating Instructions SiloTray ST04N - ATEX
Commissioning of the device

Check of the optional weighing

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@

Introduction The following work is required if the device is equipped with an

optional weighing.

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Transport catches Transport catches:

• red metal plate/angle on the load cell
Loosen the transport catch:
Step What to do
1 Loosen the screw connections of the metal angles
2 Loosen the screw connections of the load cell.
3 Screws and transport catches have to be stored ready to
hand for the next usage.

Simple storage possibility:

• Slightly fasten the screws to the load cell.
• Screw the metal angle to the base plate rotated by 180°.

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Load cell: The lever factor (LF) is a parameter for the adaptation of the weight
Lever factor reading carried out by the evaluation unit.
Step What to do
1 Reset memorised tare values4
2 Note the actual weight value (W 0)
3 Place on a test known weight (W T). The load has to
act to the centre of the load cell(s).
4 Read the new weight value (W 1).
5 Compute the difference (W 1 - W 0).
6 Check the lever factor
If Then you have to observe
(W 01 - W 0) = (W T) Lever factor correct
(W 01 - W 0) ≠ (W T) Correct the lever factor
LFnew= LFold x (W T/(W 01 - W 0))

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------------ Continuation: next page ---->

4
Tare: a function of the evaluation unit,
the empty weight of the hopper is not taken into consideration by the actual weight display

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Commissioning of the device

Check of the optional weighing, continuation

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Load cell: Check the free motion:

Free motion
Step What to do
1 Read the actual weight value
2 Place on a test weight
3 Take off the test weight
4 Same weight value as for step 1?

Yes No
ready Find the reasons why the load cell cannot move freely:
• Has the transport catch been loosened correctly?
• Is the connection to the inlet flexible enough?
• Is the connection to the outlet flexible enough?
• Obstruction caused by foreign bodies, contamination?
• Has the overload protection screw been set correctly?
• Mechanical structures defective?
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Load cell: The function of the load cell has to be tested by means of several
Function load measurements over the complete weighing range.
Step What to do
1 Test1: Test weight ~10% of weighing range
2 Test2: Test weight ~50% of weighing range
3 Test3: Test weight ~90% of weighing range

These tests are idealised and thus cannot always be carried

through. If this is the case, the tests have to be possibly
carried out in such a manner that the functions of the device
are still available. Practical limits are due to :
• big weighing ranges
• the selection of the available test weights

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Commissioning of the device

Fixing the discharge rate of ST 04N

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Test the discharge How to test the discharge rate:

rate
Step Action
1 Refill the hopper.
2 If required: Place a collecting receptacle under the device.
3 Start the device.

The works setting is adequate for most of the applications.

This setting should only be changed, if the discharge rate
does not meet the requirements.

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Unbalance setting The positioning of the unbalance weights permits to adapt the
intensity of the unbalance and thus the discharge rate of the device.

Caution Too strong unbalance setting

» Product densification
» Endangering of operating staff and machine
• Qualified personnel
• Be sure to observe the operating instructions of the unbalance
drive.
• The unbalance must only be set as strong as necessary.
• Unbalance settings > 50% have to be released by the service
department of the manufacturer.

Unbalance setting in our works. ~25%

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Change the How to change the unbalance setting:

unbalance setting
Step Action
1 Disconnect the device.
2 Unscrew the covers of the unbalance weights.
3 Increase or reduce the unbalance by 5%.
4 Tighten the covers of the unbalance weights.
5 Make the device ready for operation.
6 Test the discharge rate once again.
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83
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Operating Instructions SiloTray ST04N - ATEX
Commissioning of the device

Fixing the discharge rate of ST 04N - DVT

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Adjustment of the With a feeding system ST 04N - DVT there are 3 options for the
discharge rate adjustment of the discharge rate:
• mechanical change of the unbalance setting,
• change of the speed of the unbalance motors (requires a
frequency converter),
• change of the vibration amplitude of the feeding tray.

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Adaptation for the Due to the combination of the feeding devices it is required to adapt the
feeding system settings of the unbalance (ST 04N) and of the vibration amplitude (DVT).
Within the feeding system there is a fixed assignment of functions:
Device Function
ST 04N Product supply for DVT
DVT Product transport to the processing equipment

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Effect of incorrect Incorrect settings have an effect on the feeding behaviour:

settings
Incorrect settings Effect
Output of the DVT is to small or
Product jam on the tray
output of the ST 04N is to high
Output of the DVT is to high or "Discharge" of the tray or uneven
output of the ST 04N is to small product layer

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Fixing the settings Fixing the setting of the discharge rate:

• The product discharge and thus the discharge rate are adjusted
via the vibration amplitude of the DVT.
• For the setting of the ST 04N it has to be observed that the
product supply for the DVT is adjusted over the whole operating
range.

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Adaptation of the Unbalance and vibration amplitude are adjusted in such a manner
unbalance and the that the required discharge rate is covered by the change of the
vibration vibration amplitude with a fixed unbalance setting.
amplitude
If this is not possible, parameter couples for partial adjustments will
have to be found.
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Operating Instructions SiloTray ST04N - ATEX
Commissioning of the device

Fixing the discharge rate of ST 04N - DVT, continuation

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Determination Determination of the discharge rate (= product/time unit):

of the
discharge rate Method Description
Gauging5 The gauging method is employed for volumetric
or gravimetric feeding.
Type of feeding Function “Gauging”
Volumetric Computation of a feed rate curve for
different working points.
Gravimetric Checking of the feeding accuracy
With big differences between the
“sampling quantity” and the gauging it
is recommended to check/correct the
“lever factor“.

Sampling quantity The feeding controller Congrav® permits to

(gravimetric) control the sampling quantity and thus the
feeding accuracy.

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Adjustment Adjustment as required:

as required
• Start the device.
• Change the working point of the drive until the required discharge
rate is reached.

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Rundown How to determine the feed rate by gauging:

of gauging
Step What to do
1 Refill the device.
2 Place the collecting receptacle below the device.
3 Adjust the setpoint (working point).
4 Start the feeding operation for a certain period (e.g. 2 min.)
5 Stop the feeding operation after this period has run down.
6 Weigh the product quantity that has been discharged.
7 Compute the discharge rate (kg/h).

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Gravimetric Feeding controller of the Congrav® series

discharge rate
Carry out the “Checking of the max. output”.

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Please refer to the software manual of the feeding controller!

5
Gauging = feeding into a collecting receptacle for a subsequent test weighing

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Operating Instructions SiloTray ST04N - ATEX
The operation of the device

8 The operation of the device

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Introduction This chapter deals with the typical operation of the DualTray Feeder.
The description differs between the two executions: volumetric and
gravimetric. At the end of the chapter you will find different operating
procedures.

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Supplementary Be sure to observe the documentation of the feeding controller

documentation employed:
• Operating/monitoring functions for the feeding operation
• The manufacturer offers different systems

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Note: This chapter only takes into account the feeding controller of the
Feeding controller Congrav® series. If you use other systems:
• other systems have to be authorised by the manufacturer
• adjust the descriptions accordingly.

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Content The chapter is divided in 2 parts.

of the chapter
Subject Page
The operation of a volumetric execution 87
The operation of a gravimetric execution 88

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Operating Instructions SiloTray ST04N - ATEX
The operation of the device

The operation of a volumetric execution

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The task The device has the task to discharge product with a defined working
point of the feeding device. The discharge rate (= feed rate) is neither
sensed nor controlled.

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Functions of the The feeding controller for volumetric operation offers at the following
feeding controller functions:
• Starting/stopping of the discharge
As a rule the start/stop function is made by means of a switch
that permits to commute the operating release of the drive
controller.
• Command of the feed drive by means of a suitable drive
controller.
• Default value for the discharge rate (= setpoint)
Normally this is a rotary potentiometer or master signal.

The component groups of the feeding control must not

necessarily be integrated in a housing as “device”. They can
for instance also be integrated in a control cabinet.

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Description As a rule, the volumetric operation runs down as follows:

of the sequence
of operations Step Action
1 Adjust the working point (e.g. for a potentiometer = 50%)
2 Start the feeding operation (product discharge starts)
3 Adjust the discharge rate if required (reduce or increase the
potentiometer setting)
4 If the product quantity has been reached, stop the feeding
operation.

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Typical The filling of a weigh-feeder

application The feeding controller of the weigh-feeder permits to start/stop the
product discharge via the “refill signal” (relay contact or similar):
If the filling level of the hopper Then the refill contact has to be
is inferior /equal to minimum set (product discharge starts)
is superior/equal to maximum reset (product discharge stops)
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Operating Instructions SiloTray ST04N - ATEX
The operation of the device

The operation of a gravimetric execution

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The task With gravimetric product discharge, also designated as gravimetric

6
feeding, the product is discharged with a fixed feed rate . For this
purpose the system measures the feed rate and controls it as a
function of the setpoint. Components employed:
• a feeding device with weighing system
• a feeding controller type Congrav®

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Functions of the A Congrav®-type feeding controller has the following main functions:
feeding controller
Congrav® • Reading in and processing of the weight value
• Computation of the actual feed rate
• Control algorithm for the difference between setpoint and actual
value
• Monitoring of the hopper filling level
• Monitoring of further feeding parameters
• Visualisation and operating functions

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Description Gravimetric feeding runs down as follows:

of the sequence
of operations No Action
1 Set the desired feed rate as setpoint in [kg/h].
2 Start the feeding operation with this setpoint and start the
feeding controller (= gravimetric feeding).
3 The Congrav® computes the loss in weight during one cycle
from the weight signal of the weighing system.
4 The actual feed rate (= act) is computed from the loss in weight.
5 The difference (set – act) is entered into the control algorithm.
6 The setpoint for the drive controller is changed as a function of
the result of the control algorithm.
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6
Feed rate = product quantity per time unit (e.g. 1000 kg/h)

88
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Operating Instructions SiloTray ST04N - ATEX
Decommissioning of the device

9 Decommissioning of the device

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Introduction This chapter describes the different switch-off modes of the device.
The device can be switched off
• manually by the operator or
• automatically by the controller of the device/installation.

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Limitation The description in this chapter does not take into account any
product-specific influences on the switch-off.

If additional jobs result from the corresponding product

characteristics, they have to be integrated into the process, if
necessary.

Example:
With a product that is not allowed to remain in the feeder due
to its characteristics, e.g. precipitation hardening, the feeder
• has to be discharged completely before switch-off.
• has to be cleaned completely and thoroughly after the
switch-off.

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Content This chapter is divided into 2 switch-off groups, that are described
of the chapter separately.

Subject Page
Switch-off with untroubled operation 90
Alarm cut-outs 91
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89
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Operating Instructions SiloTray ST04N - ATEX
Decommissioning of the device

Switch-off with untroubled operation

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Short-term Occurs, if the device has to be stopped for a short period due to
switch-off operational requirements
Execution How to continue the operation
Stop command Start command

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Maintenance, Switch off the device before maintenance/repair work

repair
Execution
Step What to do
1 Discharge the device
2 Stop the feeding operation
3 Disconnect the device (see page 46)
4 Protect the device against unauthorised switching on
5 The work has to be carried out correctly

How to continue the operation

If Then you have to observe
No modification of the device 1 Connect the supply media
2 Check of functions
3 Start the operation
Modification of the device 1 Commissioning

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Decommissioning For a decommissioning or storage of the device a complete switch-off

has to be carried out
Execution
Step What to do
1 Switch-off as described in the chapter “Maintenance/repair“
2 Electrical disconnection of the device
3 Disconnect the device from all supply media
4 Disassemble the device
5 Storage or disposal according to the specifications

How to continue the operation

Step What to do
1 Assemble the device
2 Mounting of the device
3 Commissioning of the device
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90
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Operating Instructions SiloTray ST04N - ATEX
Decommissioning of the device

Alarm cut-outs

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Description An alarm cut-out differs from a normal switch-off. Alarm cut-outs are
caused by operating conditions that prevent a further operation of the
feeder.

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Reasons for Alarm cut-outs are caused by

alarm cut-outs
• an emergency cut-out by the operator due to a hazardous
situation during the operation.
• monitoring equipment, if the monitored operating parameter is no
longer within the allowed limits.
• a cut-out due to a malfunction of the upstream/downstream parts
of the installation.

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How to continue Before the device is once again ready for operation it is required to
the operation eliminate the reasons for the alarm cut-out.
after an
alarm cut-out Step What to do
1 Find the causes for the malfunction
2 Eliminate the causes for the malfunction
3 Make sure that the device is ready for operation.

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Reasons for Malfunctions, their reasons and remedies are described in the
alarm cut-outs chapter “Malfunctions” (page 92).

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Ready for It is not possible to determine precisely what is required to make the
operation device ready for operation, as this is a function of the effects of
functions failures (e.g. damage of the device).

With an alarm cut-out the device is stopped immediately

without taking into account the sequence of operations. The
resulting effects on the device and the other parts of the
installation have to be taken into account for the readiness
for operation.
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Malfunctions of the device

10 Malfunctions of the device

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Attention! Malfunction of the device

» Possible danger for the operating staff and the machine
• Switch off the device
• Eliminate the malfunction and its effects.
• Find and eliminate the cause.

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Contacting In case of difficulties that cannot be eliminated by the user of the

the service plant, it is required to contact the service department of the
manufacturer.
The address, phone and fax number of the manufacturer are
included in the appendix D.

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Content Subject Page

of the chapter Malfunctions and remedies 93
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Malfunctions of the device

Malfunction and remedy

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Discharge The device is switched on but does not start to feed.

operation does
not start Points to check Result What to do
Hopper Empty Refill
Refilled Go on
Voltage supply Missing Connect voltage supply
Available Go on
Supply lines Interrupted Connect supply lines
Wrong cable
Employ correct cable type
type
Okay Go on
Unbalance To small To be increased
Okay Go on
Vibration amplitude controller Damaged Exchange
Fuse damaged Exchange
Fault Failure/eliminate the cause
Okay Go on
Flexible connection To small Restore
Okay Go on
Product flow Jam Failure/eliminate the cause
Okay Go on
Interlocking chains for enable Available Comply with enable conditions

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Too much noise Too much noise is produced when the device is switched on or
emission during the operation.
Check Result Action
Vibration elements used exchange
okay go on
Environment contact points provide a clearance
okay go on

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No vibration The feeding quality deteriorates.

amplitude control
or Check Result Action
irregular vibration Feeding controller Incorrect control parameters Correct the controller setting
amplitude control Okay Go on
Vibration amplitude Tachometer connection
Change the connections
controller reverse poled
Okay Go on
Tachometer Air gap too big/small Set air gap = 4 mm
Clean away contaminations
Flexible cover damaged Exchange
Okay Go on
Vibrating conveyor Vibrating elements damaged Exchange
Rigid connection of the tray Increase the flexibility:
(sleeve/flexible sleeve) • reduce the tightening
• softer material
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Malfunctions of the device

Malfunction and remedy, continuation

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No product No product is fed on the vibrating tray.

feeding
Check Result Action
Check vibrating conveyor.
Vibrating tray Does not vibrate Check vibration amplitude controller.
Check flexible connection.
Refill the hopper
No product
Eliminate product jam.
Okay Go on
Product jam Product lumps Use lump-free product
Discharge cone Correct the setting
No jam Go on
Product movement Not enough Increase the vibration amplitude
Check flexible connection.

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Feed rate The feeding quality deteriorates.

Check Result Action
Adaptation of feeding
Product characteristics Changed
parameters
Okay Go on
Vibration amplitude
Setting changed Use old settings
controller
Adjust the feeding controller

The setting of the feeding controller determines the operating

range of the feeding device. If the feeding device is operated
with a feeding controller, the setting of the feeding controller
has to be adjusted if the setting of the vibration amplitude
controller has been changed
(Congrav®: "Checking of max. output")

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Feeding control The feeding controller does not function in a stable manner, A possible
reason might be the parameterisation of the feeding controller.
Points to check Result What to do
Filter limits Frequent violation 1 Eliminate external perturbation
Available 2 Adjust the setting
Control Too slow Adjust the parameter
Too aggressive
Manipulated variable
Wrong value Determine the "max. output" once again
of the start
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Operating Instructions SiloTray ST04N - ATEX
Malfunctions of the device

Malfunction and remedy, continuation

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Weight values The weight values fluctuate strongly.

Points to check Result What to do
Foreign bodies Available Remove
Not available Go on
Transport catches Not loosened Loosen completely
Okay Go on
Flexible connections Tensile stress Unstrained mounting
Offset too big Max. 2mm offset
Okay Go on
Operating environment External perturbations Eliminate the reasons

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Automatic refilling The automatic refilling does not work.

Points to check Result What to do
Product storage Empty Refill
Available Go on
Shut-off device Does not open Eliminate the cause
Okay Go on
Product flow Jammed Eliminate the cause
Okay Go on
Flow rate Too small 1 Check the product line
2 Check the venting
3 Increase the flow rate

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Maintenance

11 Maintenance

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Introduction Maintenance means the regular inspection and cleaning. It is

necessary in order to maintain the device and to guarantee the safety
of operations.

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Content The chapter is divided in 3 parts.

of the chapter
Subject Page
Specifications 97
Maintenance jobs 99
Cleaning 101
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Maintenance

Maintenance instructions

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Warning Residual product in/on the device

» Product with hazardous characteristics
• Please observe the product data sheet
• Take safety precautions for the operating staff and the equipment.

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Before the start Measures for the protection of the operating staff and the
environment:
If Then you have to observe
7
Start of maintenance 1 Disconnect the device
Dangerous product characterisitcs 1 Protect the operating staff as prescribed
2 Dispose product rests as prescribed

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During the Make sure to observe the following points during the maintenance:
maintenance
• Safety instructions
• Do not damage the device
Damaged components:
If Then you have to observe
Expert repair is not possible Exchange
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ATEX environment If the works are carried out in an ATEX environment:

• Be sure to employ allowed tools.
• Avoid sparks.
• Do not cause zone distortions8
• Wear electrically conductive clothing.
• Always provide a good equipotential bonding.
• Inspection/monitoring of the works by the fire brigade or similar.

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7
For definition Disconnection see page 46
8
by leaking product rests, dust etc.

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Maintenance

Maintenance instructions, continuation

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Termination of Termination of maintenance:

maintenance
• All foreign bodies inside and outside of the device have be
removed.
• Put the device in its correct state of operation:
- Completeness
- Safety status
• Test the safety equipment.
• Carry out a new commissioning.

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Maintenance

Maintenance jobs

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Intervals Marking of the intervals:

Abbr. Interval
W Weekly maintenance
2W Fortnightly maintenance
M Monthly maintenance
3M Maintenance every 3 month
H Maintenance twice a year
Y Maintenance once a year
Please refer to the indications in the documentation of the
-- manufacturer

The intervals indicated are based on experience, they are

no standard values. They are influenced by
• Operating conditions/Environment of the device
• Product characteristics

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Maintenance work Maintenance jobs to be carried out:

Interval What to do
W Clean the device.
W Check the device for damage. Replace damaged parts.
W Check the fastenings of the sleeves, flexible sleeves.
Tighten loose fastenings or replace if necessary.
W Check the vibration elements of the suspensions. Replace damaged
parts.
W Check all mobile parts.
Remove contaminations by means of an industrial cleaner.
W It must be checked that the screws are tight. Loose screws have to be
tightened or self-locking screws that have been loosened once have to
be renewed.
2W Check whether the sealings are tight (drive shafts, covers etc.).
Exchange damaged sealings.
M Check and renew, if required, all electrical connections including the
earth connections.
M Check whether all electrical screw connections are fastened.
- Check the unbalance drive(s).

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Maintenance

Maintenance jobs, continuation

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Maintenance work Optional weighing:

optional
Time Job
component
W Static inspection of the weighing system (please see commissioning).
groups

Optional plug-in valve:

Time Job
W Clean the plug-in valve and the valve guidance.
W Check the plug-in valve for damages. Exchange the damaged plug-in valve.

Optional dome cover:

Time Job
W Check whether the sealings are tight.
W Check the sealing of the dome cover.

Optional compression chord/tension belt:

Time Job
W The proper fit of the belt has to be checked regularly.
W Check the belt for damages. Exchange the damaged belt.

Feeding system ST 04N – DVT:

Time Job
W Check the fastenings of the bellows and sleeves.
Tighten loose fastenings or replace if necessary.
W Clean the filter bag/the aeration equipment.
2W Check all mobile parts, clean if required.
2W Check the fastening, the fit and the state of the tray cover. Replace
damaged parts.
M Check and renew, if required, all electrical connections including the earth
connections.
M Check whether all electrical screw connections are fastened.
- Check and maintain the vibrating conveyor.

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Preventive Preventive exchange of component groups:

exchange
Time Job
3Y Renew all suspensions, sleeves and band clamps/tensioning straps.

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Maintenance

Cleaning of the device

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Dust, Remove dust and contaminations:

contamination
If Then you have to observe
Dust Industrial vacuum cleaner
Loose contaminations Industrial vacuum cleaner
Solid contaminations (Damp) cloth

Warning Discharge of static loads

» Danger for the operating staff and the environment
• Synthetic materials must only be cleaned by means
of a damp cloth.
• Use an earthed industrial vacuum cleaner.

Attention! Disposal of product rests

» Contamination of the environment
• Please observe the product data sheet.
• Please observe the legal regulations.

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Cleaning agent Please observe the following points:

(wet cleaning)
• Do not employ combustible, aggressive or chlorous cleaning
agents or cleaning agents that contain solvents.
• The cleaning agent has to be authorised by the manufacturer.
• No wet cleaning of bearings and electrical component groups (if
required, component groups have to be protected!)
• Avoid any disturbance of the functioning due to the wet cleaning,
e.g. with mobile component groups.

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After the To be observed after the wet cleaning:

wet cleaning
• Dry the device in order to avoid effects of corrosion, degreasing
etc...
• Spilt cleaning liquid around the feeder has to be wiped away.
Stationary humidity around the feeder is not allowed during the
operation.
• Component groups that have been degreased despite all caution
have to be greased again.
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Setting-up and exchange

12 Setting-up and exchange

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Introduction This chapter describes work cycles that are required for the setting-
up of the device and for the exchange of component groups.
Technical term Meaning
Setting-up Modifications of the device that permit to adapt the
device to the operating area.
Exchange Modifications of the device that permit to exchange
a damaged component group.

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Content of the Subject Page

chapter Safety and requirements 103
Disassembly 104
Work on the vibrating tray 106

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Setting-up and exchange

Safety and preparatory work

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Attention! Mounting work

» Risk of injury
» Damage of the device
• Be sure to observe the instructions for the mounting work (page 60).
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Caution Zone distortion by disassembly (residual product!)

» No operating licence
» Danger for the operating staff and the environment
• Measures have to be taken against zone distortion and for the
protection of the operating staff and the machine (additional
suction or similar).
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Caution Disassembly of the device /individual assembly groups

» product in the device
» supply media connected
• Discharge the device
• Disconnect the device9
• Take safety measures for a product contact, if required by the
product characteristics.
• Before commissioning be sure make sure that the device is safe
to operate.
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Attention! Weight of the individual subassemblies

» Risk of injury
» Damage of the machine or peripheral equipment
• If required, employ a suitable lifting equipment.

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The manual does not include the use of lifting equipment.

9
Definition of enable please see page 46

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Setting-up and exchange

Disassembly

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Disassembly Disassembly of the discharge bottom:

discharge bottom
Step Action
1 Discharge the device completely.
2 Disconnect the device from the mains.
3 Support the discharge bottom by means of a suitable lifting
tool.
4 Loosen the lower sleeve fastening.
5 Loosen the suspensions.
6 Lower the discharge bottom.
7 Put down the discharge bottom at a suitable place and clean
away residual product, if required.

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How to exchange How to exchange a damaged sleeve:

a sleeve
Step Action
1 Discharge the device completely.
2 Disconnect the device from the mains.
3 Loosen the sleeve fastening from the discharge bottom.
4 Loosen the sleeve fastening from the flat ring.
5 Cautiously place the upper clamping ring on the lower
clamping ring.
6 Pull out the damaged sleeve.
7 Clean away residual product by means of an industrial
vacuum cleaner.
8 Insert the new sleeve.
9 Insert the upper clamping ring and fix it loosely.
10 Insert the lower clamping ring and fix it loosely.
11 If necessary, correct the seat of the sleeve.
12 The upper and lower sleeve fastening have to be pulled tight
evenly and completely.

Be sure to observe the different executions of the sleeve

fastenings (clamping ring, clamping fishplate or tightening
strap)!
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Setting-up and exchange

Disassembly, continuation

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Disassembly Disassembly of an unbalance motor:

unbalance motor
Step What to do
1 Disconnect the SiloTray
2 Disconnect the electric connection of the unbalance motor
3 Secure the unbalance motor by means of a proper lifting tool
4 Loosen the fastening screws
5 Remove the contaminations from the mounting plate
6 With a temperature-resistant execution:
Insert a heat insulation (insulation plate)
7 Fasten the new unbalance motor to the mounting plate
8 Electric connection of the new unbalance motor

If the motor has been exchanged, the direction of rotation

and the unbalance of the new unbalance motor have to be
checked. Operate both unbalance motors with an opposite
direction of rotation and the same unbalance.

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Note concerning If a damaged unbalance motor is substituted by a new unbalance

the unbalance motor of the same type, the unbalance setting can principally be
setting adopted. This applies especially to the setting in our works (25%).

It is however possible that the damage of the old unbalance

motor had an effect on the performance of the motor.
Eventually this lead to a higher unbalance setting as with a
faultless unbalance motor.
The following points have to be carried out for the safety of
operations of the device:
• a controlled and monitored test run.
• the device must only be released after a successful test
run.
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Setting-up and exchange

Work on the vibrating tray

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Disassembly of Disassembly of the cover of a tray:

the cover
Step Action
1 Loosen the step bellow at the inlet.
2 Loosen the fastening of the cover (screws or tightening
straps).
3 Take off the cover (2 parts).

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Disassembly Disassembly of the vibrating tray from the vibrating conveyor:

vibrating tray
Step What to do
1 Loosen the connection ST 04N – DVT
2 Disassemble the cover of the tray
3 Disconnect the bellow from the outlet
4 Tachometer: Pull off the bellow at one side
5 If the vibrating tray has additionally been earthed, the
earthing has to be loosened from the vibrating tray
6 Loosen the fastening screws (4) of the vibrating conveyor
7 Take off the vibrating tray

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Assembly Mounting the vibrating tray on the vibrating conveyor:

vibrating tray
Step What to do
1 Fix the vibrating tray loosely on the vibrating conveyor
2 Tachometer: align the permanent magnet and the coil
3 Tachometer: air gap = 4mm
4 Tighten the fastening of the vibrating tray
5 Mount the cover of the tray
6 Mount the connection ST 04N – DVT
7 Mount the bellow to the outlet

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Storage and close-down

13 Storage and close-down

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Introduction This chapter gives the instructions for the storage of the device or its
waste disposal.

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Content The chapter is divided in 3 parts.

of the chapter
Subject Page
Specifications 108
Storage 109
Disposal 110
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Storage and close-down

Instructions for storage/disposal

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Before the Storage or disposal of the device:

storage, disposal
• The device has to be discharged completely.
• Clean the device.
• Electrical, electronic and electromechanical component groups
have to be disassembled.
• Check the protective coating of the painted parts and, if
necessary, touch up or renew the painting.

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Storage place Specifications for the storage place:

Hall:
• weather resistant
• protected against intruding of unauthorised persons
Floor:
• paved
• with water drain
• free from vibration
• suitable for transport and lifting equipment

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Storage room Specifications for the storage room:

• suitably ventilated
• dry
• possibly free from dust
• free from ozone
• no storage room for solvents, lubricants and chemicals
• humidity of the air max. 40% to 70%
• temperature -20°C to +50°C

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Storage and close-down

Storage

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Attention! Improper storage or handling

Device/component can no longer be used
• Be sure to observe the storage conditions
• Be sure to observe the conditions for the storage place/room

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Storage of Storage of the complete device, for instance due to mounting delays.
the device
Step What to do
1 Pack the device in a packaging box.
2 Position spacers under the cover of the packaging box to
permit circulation of the air.
3 However, it is also possible to stock the device outside under
a roofing.

For other packagings you have to proceed in the same way.

Permit air circulation in the packaging box.

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Storage of Instead of storing the complete device, it is possible to store the

individual individual component groups after disassembly. The components
components have to be stored in suitable storage rooms. Please refer to the table
for complementary storage conditions or limitations for special
component groups.
Components groups Storage conditions
Electrical, electronic • dry
equipment • clean
• +10°C to +40°C
• as per manufacturer’s indications
Sleeves, compensators, • dry
sealings • clean
• protected against incident light
• free from ozone
• pressure-relieved
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Disposal

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Attention! Disposal of product rests

Contamination of the environment
• Please observe the product data sheet.
• Please observe the legal regulations.
• If necessary:
Components in contact with the product have to be disposed
separately.

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Before To be observed before the disposal:

the disposal
Step What to do
1 Disconnect the device (see page 46)
2 Disassemble all connections from the device
3 The device has to be disassembled completely.
4 The component groups have to be cleaned from product
rests.

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Disposal The individual component groups of the device have to be disposed

separately.
Component group Disposal
Drive, gear See manufacturer's indications
Electrical cables Cable scrap
Sleeves, compensator etc. PU, EPDM, silicone or similar
Hopper, pipes, sheets Metal scrap
Insulations According to material specifications

Electronical component group Disposal

Boards Special waste
Accumulators, batteries Special waste
Housing, synthetic materials Disposal of plastics
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Spare parts lists

14 Spare parts lists

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External Spare parts lists and drawings are made specially for each order and
documents are to be found in the documentation folder of the feeder. In the
spare parts list of the device the spare parts are marked by item
numbers. They permit to identify the spare parts in the spare parts
lists.

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Technical data

15 Technical data

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Introduction This chapter lists the technical data of the device.

In general, the listing gives the data for the standard

execution. Dimensionings that are not standard are marked
specially on the device.

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Content In this chapter the further technical data are divided into 3 parts.
of the chapter
Subject Page
General data 113
Product data 114
Identification key, nameplate 115
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General data

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General General technical data

Data Indication
Dimensions Indicated on the device drawings
Voltage supply Standard: 230/400 VAC, 24VDC (control voltage)
Sound pressure level < 70dB (as per DIN 45635)

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Control voltage The 24Vdc control voltage has the following data:
Data Indication
Voltage range: 20 – 32 Vdc
Residual ripple: < 200 mVss
Voltage peaks: < 300 mVss

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Environment To be observed for the environment of the device:

of the device
Data Indication
Temperature: -20°C to +45°C
Humidity 40% to 70%. No stationary humidity
Medium Air or inert gas

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Specifications for Maximum centrical suspension load:

the types
Type 604N 904N 1204N 1504N 1804N 2104N 2404N
Load [kg] 12 16 28 35 35 55 55

Standard number of unbalance motors:

Type 604N 904N 1204N 1504N 1804N 2104N 2404N
Number 1 1 1 1 2 2 2

Suspensions (junction plates = 2 per suspension):

Type 604N 904N 1204N 1504N 1804N 2104N 2404N
Number 4 4 8 8 8 12 16

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Technical data

Product data

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Introduction This map lists the data of products that

• are allowed to be employed in the device (= appropriate).
• are not allowed to be employed in the device (= inappropriate).

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Product list The device permits to discharge all products that

• are suitable for the vibrating operation of the device.

Suitable product temperature range:

Execution Product temperature range
Standard
Temperature-resistant Acc. to the indication on the
nameplate

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Hazardous Products with hazardous characteristics are inappropriate:

products
• explosive materials,
• shock-sensitive materials,
• materials that are sensitive to friction,
• disintegrating materials

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Identification key, nameplate

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Definition The identification key identifies the device on the nameplate.

identification key

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Identification DDW ST xx04N DVTxx L

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Explanation The meaning of the abbreviations in the identification key:

identification key
Id. Meaning
BAV Bin activator
xx Construction size
04N Type series

ATEX ATEX execution

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Explanation The meaning of the designations of the type designation code:

type designation
code Id Meaning
DDW Loss-in-weight feeder
ST SiloTray
xx Size
04N Series
DVT with vibrating tray feeder (xx = size)
L Hopper volume in litres

ATEX ATEX execution

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Technical data

Identification key, nameplate, continuation

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ATEX nameplate

Nameplate category 1 Nameplate category 2 and 3

Special indications on the ATEX nameplate category 1:

A1 ID number of the notified body
A2 No. of ATEX certificate (combination of letters and
numbers)

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Structure of the The identification of the device determines the application of the
Identification of device and is structured as follows:
the device
Example: II 1D/3G c IIA 135°C (T4)

Marking Meaning
Communautés Européennes
Community sign 94/9/EG
II Group of devices (surface installations)
1D/3D Category (here: inside 1D / outside 3G)
c Constructional safety, type of protection EN 13463-1 to 8
IIA Gas explosion class classified according to ignition energy
135°C Temperature indication (for dust)
(T4) Temperature class (for gas)

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Appendix A: Wiring plans

16 Appendix A: Wiring plans

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Introduction The annex includes examplary wiring plans for various executions of
the device.
Execution Wiring plan
Loss-in-weight feeder Congrav® CB
Loss-in-weight feeder ISC ISC-system
Volumetric feeder Drive controller

Be sure to observe the following:

• The wiring plans show the standard connection.
Variations are possible.
• As a function of the execution of the feeding device
different electric component groups (drive controller, etc.)
are required.

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Content of the The chapter includes the following paragraphs:

chapter
Subject Page
Terminal connections -JB2 118

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Appendix A: Wiring plans

Terminal function junction box -JBn (n=2, 3,…)

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Introduction Junction boxes mounted to the device (no ISC execution):

Marking Description
-JB1 Junction box for the connection of the load cell
-JBn Junction box for the connection of the other electrical
n=2, 3… component groups of the device

The junction boxes -JBn:

• Number of terminals as required
• Fixed assignment of terminal no<->group of electrical components
• With an ISC execution only if required due to additional electrical
component groups.
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Terminals 01 - 19 Terminal functions for terminals (Kl) 01 - 19:

Te Connected devices B1 B2 Note
1 1. Feed drive U A B1= ac drive
2 2. Swivel drive MB V B B2= dc drive
3 W I
4 K
PE Protective earth
S Screening
5 1. Paddle drive U L B1= ac drive
6 2. Agitator drive V N B2 = separate fan
7 3. Separate fan W
PE
S
10
8 1. MM feed drive + +Ub B1 = 2 wire
9 2. MM idle roller DBW GND B2 = 3 wire
10 Out Out
S
11 1. ac 230V L For weighing amplifier (-JB1)
12 2. dc 24N N
PE
13 1. Tachometer feed drive + +Ub B1 = analogue T-signal
14 2. Speed monitoring DBW - GND digital T-signal
15 Out
S
16 1. PTC resistor feed drive 1 Numbered cable
17 2
S
18 1. PTC resistor paddle drive 1
19 2. PTC resistor agitator 2
S
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10
MM = motion monitoring

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Terminal function junction box -JBn (n=2, 3,…), continuation

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Terminals 20 - 49 Terminal functions for terminals (Te) 20 - 49:

Te Connected devices B1 B2 Note
20 1. Mech. safety switch 1 Diaphragm breakage etc.
21 2. Magnet. safety switch 2
S
22 1. Mech. safety switch 1 Pressure switch etc.
23 2. Magnet. safety switch 2
S
24 1. Position switch outlet OPEN + +Ub B1 = 2 wire
25 GND B2 = 3 wire
26 Out Out
S
27 1. Position switch outlet CLOSED + +Ub
28 GND
29 Out Out
S
30 1. Position switch inlet OPEN + +Ub
31 GND
32 Out Out
S
33 1. Position switch inlet CLOSED + +Ub
34 GND
35 Out Out
S
36 Solenoid valve outlet + L B1 = dc 24V
37 - N B2 = ac 230V
PE PE
38 Solenoid valve inlet + L
39 - N
PE PE
40 1. Feed drive pre-feeder U A B1= ac drive
41 V B B2= dc drive
42 W I
43 K
PE
S
44 1. Paddle drive pre-feeder U
45 2. Agitator pre-feeder V
46 3. Agitator feeding device (2.agi) W
PE
S
11
47 1. MM pre-feeder + +Ub B1 = 2 wire
48 GND B2 = 3 wire
49 Out Out
S

PE == protective earth; S == screening

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11
StÜW = Stillstandsüberwachung

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Appendix A: Wiring plans

Terminal function junction box -JBn (n=2, 3,…), continuation

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Terminals 50 - 85 Terminal functions for terminals (Te) 50 -79:

Te Connected devices B1 B2 Note
50 1. Tachometer pre-feeder + +Ub B1 = 2 wire
51 GND B2 = 3 wire
52 Out Out
S
53 1. PTC resistor drive pre-feeder 1 Numbered cable
54 2
S
55 1. PTC resistor paddle pre-feeder 1
56 2. PTC resistor agitator pre-feeder 2
S 3. PTC resistor agitator feeder
57 1. Safety switch pre-feeder 1
58 2
S
59 1. Safety switch pre-feeder 3
60 4
S
61 1. Speed drive roller DBW + +Ub B1 = 2 wire
62 GND B2 = 3 wire
63 Out Out
S
64 1. Position switch MB + +Ub
65 GND
66 Out Out
S
67 1. Temperature sensor product
68
S
69 1. Auxiliary switch
70 2. Repair switch
S
71 1. Fan 1+2 (FW../2) L
72 N
PE PE
73 1. Safety switches + +Ub B1 = 2 wire
74 GND B2 = 3 wire
75 Out Out
S
76 1. Solenoid valve JetFilter + L B1 = dc 24V
77 - N B2 = ac 230V
PE PE
78 Safety switch trough - hopper +
79 -
80 Safety switch trough - hopper +
81 -
82 Safety switch hopper cover +
83 -
84 Safety switch hopper cover +
85 -

PE == protective earth; S == screening

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Annex B Indications concerning the manual

17 Annex B Indications concerning the manual

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Supplementary The operating instructions are supplemented by the following

documentation documents:
• Supplementary descriptions of mounted component groups,
special executions etc.
• Documentations of suppliers
• Spare parts drawings and lists
• Certificates, written confirmations etc.

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Documentation Together, all documents form the documentation of the device

of the device
• It is a part of the device.
• It has to be made available to the operating staff that operates
the device.
• It has to be kept in stock for the lifetime of the device.

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Further indications Further indications concerning the designations and the revisions are
described in the following chapters.

Subject Page
Marking in the operating instructions 122
Documentation revisions 123
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Annex B Indications concerning the manual

Marking

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Safety instructions Danger The safety instruction designates an immediate danger

that might lead to severe injuries or even to death.

Danger The safety instruction designates an immediate danger

caused by an electrical equipment that might lead to
severe injuries or even to death.

Warning The safety instruction designates a situation that might

be hazardous and that would lead to severe injuries or
even to death.

Caution The safety instruction designates a situation that might

be hazardous and that might lead to slight injuries.
Moreover this sign marks dangerous situations the risk
of which is a function of unknown parameters such as
“product characteristics”.

Attention! The safety instruction designates a situation that might

be hazardous and that might cause material damage
to other equipment.

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General Pictogram for pointing out important notes.

instructions

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Revisions

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During During the project phase some documents might possibly be revised.
the project phase If the documentation has already been delivered, the revised
documents will be sent to the customer, as he will have to update his
documentation.

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After the Documentations, especially operating manuals have to be revised

termination continuously. After the termination of the project the customer is not
of the project entitled to automatic updates of the documentation due to the current
revisions.

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Revision index The revision index of the device documentation and the operating
instructions is marked on the corresponding cover sheet.

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The user has The user might have different revisions of the operating instructions.
different revisions
• If different revisions of the documentation exist for a device
delivered, the documentation with the highest revision index is
the actual version and substitutes all previous revisions.
• If different revisions of the documentation exist for the same
device out of different deliveries, the documentations of the
corresponding delivery remain valid. As due to a possible
modification of the machine or device, both documentations are
required for the description of the corresponding execution of the
device.

It is generally recommended to observe the instructions given

in the latest revision for work on the older device, if they are
aimed at increasing the safety for the operating staff and the
safety of operations.

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Annex C Forms

18 Annex C Forms

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Certificate of In a feeding device you will always find residual product, with which
Nonobjection the persons that carry out maintenance or inspection might get in
contact. To be able to protect his staff the manufacturer requires the
Certificate of Nonobjection as specified below:
• Filled in completely by a qualified, authorised specialist staff.
• If available, it has to be complemented by a product data sheet of
the product supplier.
• It has to be handed in with the repair order.

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Content Appendix C includes the following forms:

appendix C
Subject Page
Certificate of Nonobjection 125
Spare parts order 126

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Certificate of nonobjection

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Machine data The machine data of the device:

Type:
Machine no.:
Date of delivery:
Shipping note no.:

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Indications Please answer the following questions:

on the
DualTray Question Yes No
Has the device been completely discharged before
shipment/preparation and cleaned on the outside and
inside?
Do we have to observe special safety precautions
regarding products that are damaging to health or
causing water pollution for further manipulation?
Did the device get in contact with:
• Hazardous materials?
• Pollutants?
• Other pollution loads or materials with obligation
to label.
If you answer the last question by “yes”, be sure to enclose a
product data sheet.
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Further safety Concerning flushing media, residual liquid ingredients and disposal
measures
1.
2.
3.
4.

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Statement We herewith confirm that the indications above are correct and
complete. The shipment is executed according to the legal
regulations.
Name:
Position:
Phone:
E-mail:
Date, signature:
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Annex C Forms

Spare parts order

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Address
for shipment

Address Please fill in if this address differs from the address for shipment
for account

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Technical data Indications on the device in the spare parts order:

Machine number:
Designation of the device:

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Order Binding purchase order for the following spare parts:

Part no.: Designation Number

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Confirmation Confirmation of the order:

Date: Signature:

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Annex D Addresses and index

19 Annex D Addresses and index

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Content Appendix D contains the address and index directory.

appendix D
Subject Page
Addresses 128
Index directory 130

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Addresses

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Germany and Head office Service

international Brabender-Technologie KG Brabender-Technologie KG
Kulturstrasse 55-73 Kulturstrasse 55-73
D-47055 Duisburg D-47055 Duisburg
PO box:
Postfach 350138 D-47032 Duisburg

Tel.: ++49-(0)203-9984-0 Tel.: ++49-(0)203-9984-299

FAX: ++49-(0)203-9984-155 FAX: ++49-(0)203-9984-166
[email protected] [email protected]
http://www.brabender-technologie.com

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North America Head office Service

Brabender-Technologie Inc Brabender-Technologie Inc
6500 Kestrel Road 6500 Kestrel Road
Mississauga, Ontario Mississauga, Ontario
Canada L5T 1Z6 Canada L5T 1Z6

Tel.: (905)-670-2933 Tel.: (905)-670-2933

FAX: (905)-670-2557 FAX: (905)-670-2557
TOLL: (888)-284-4574
[email protected] [email protected]
http://www.brabenderti.com

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Great Britain Sales, Service

Genesis Process Solutions
Unit 5 Springvale Business Centre
Millbuck Way
Sandbach
Cheshire.
CW11 3HY

Tel.: ++44-(0)1270 766300

FAX: ++44-(0)1270 766302
[email protected]

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Annex D Addresses and index

Addresses, continuation

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China Sales, service

Brabender Technology (Beijing) Co. Ltd.
3rd F, B Section, No.3 Workshop,
2nd project of Guanglian Industrial Park,
No.2. Kechuang East 5th Rd., Opto-Mechatronics Industrial Park,
Tongzhou, Beijing # P.C:101111
Tel.: 0086-10-81504121，81504087
Fax: 0086-10-81504301

Email: [email protected]

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Russia Sales, service

Brabender Moscow
1-j Schipkovsky per. 20
Office 711
115093 Moscow

Tel.: ++7-495-235-73-95
FAX: ++7-495-959-74-16
[email protected]

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Middle East Sales, service

Brabender Technologie Middle East
PO Box 18139

Tel.: ++971-(0)4-288 7835

FAX: ++971-(0)-4-288 1035
[email protected]

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Index

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feeding controllers..................................................29
A Completing the mounting work .................................61
Adaptation for the feeding system............................ 84 Compliance with the zone allocation ........................12
Adaptation of the unbalance and the vibration Components with protective functions .....................55
amplitude..................................................................... 84 Configurations/points to check ..................................79
Additional threaded rod ............................................. 43 Confirmation ..............................................................126
Address for account................................................ 126 Congrav® ....................................................................74
Address for shipment ............................................. 126 Connection of the load cell........................................73
Addresses ................................................................. 128 Connection earthing ...................................................62
Adjustment of the discharge rate ............................. 84 Connection of the drive ..............................................73
Aeration, venting......................................................... 22 Connection of unbalance motor................................73
After the termination of the project ........................ 123 Connection to a feeding controller ............................74
After the wet cleaning .............................................. 101 Connection to a textile hopper...................................25
Aim of commissioning ............................................... 75 Connection to the hopper ..........................................23
Alarm cut-outs ............................................................ 91 Connection vibrating tray ...........................................39
Allowed operating range........................................... 57 Construction ................................................................17
Alternative sleeve fastening ...................................... 33 Construction and function of the device ...................17
Alternative sleeve fixing ............................................. 67 Construction and function of the feeding system
Alternative suspension solutions .............................. 69 ST04N-DVT ................................................................19
Ambient temperature................................................. 12 Construction of the discharge bottom ......................26
Annex B Indications concerning the manual ........ 121 Construction size ........................................................16
Annex C Forms ........................................................ 124 Contacting the service...............................................92
Annex D Addresses and index............................... 127 Content of the declaration of incorporation ..............14
Appendix A Content of the EC declaration of conformity............13
Wiring plans ......................................................... 117 Control..........................................................................38
Application......................................................................8 Control voltage ..........................................................113
Appropriate products ....................................................6
Assembly vibrating tray............................................ 106 D
ATEX environment .............................................. 60, 97 Data provided by the manufacturer ................... 13, 14
ATEX nameplate ..................................................... 116 Decommissioning.......................................................90
Automatic refilling ....................................................... 95 Decommissioning of the device................................89
Definition ......................................................................10
B Disconnection.........................................................46
Before the disposal ................................................. 110 operation .................................................................29
Before the storage, disposal .................................. 108 Definition term "hopper" ............................................20
Before the start ........................................................... 97 Degree of cleaning ....................................................... 9
C Description...................................................................91
Cabling ........................................................................ 62 Description of the sequence of operations ..... 87, 88
Causes for faults Description feeding system .......................................19
functional testing.................................................... 80 Description of the component groups of the device20
Certificate of nonobjection....................................... 125 Description of the device............................................15
Certificate of Nonobjection ...................................... 124 Designation..................................................... 13, 14, 16
Change the direction of rotation................................ 79 Dimensioning of the device ......................................... 6
Change the unbalance setting.................................. 83 Disassembly..............................................................104
Characteristics of the feeding system...................... 19 Disassembly discharge bottom...............................104
Check of the optional weighing................................. 81 Disassembly of the cover.........................................106
China ......................................................................... 129 Disassembly unbalance motor ...............................105
Circumferential speed of rotating component groups Disassembly vibrating tray.......................................106
.........................................................................................9 Discharge operation does not start...........................93
Cleaning agent (wet cleaning) ................................ 101 Disconnection..............................................................46
Cleaning of the device ............................................. 101 Disposal .....................................................................110
Commissioning .......................................................... 78 Documentation of the device..................................121
Commissioning of the device ................................... 75 Dome cover:................................................................31
Comparison Double sleeve .............................................................34

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Double-ended pipe with plug-type valve ..................35 Inspection of the DVT ................................................ 80
During the project phase.........................................123 Inspection vibrating tray ............................................. 80
During the maintenance ............................................97 Instruction for commissioning ................................... 61
Dust, contamination.................................................101 Instructions for commissioning ................................. 76
Instructions for electrical mounting ........................... 62
E Instructions for mounting ........................................... 60
Earthing........................................................................18 Instructions for storage/disposal ............................. 108
Effect of incorrect settings..........................................84 Instructions on the device....................................58, 59
Effects ..........................................................................10 Intended purpose ..................................................... 5, 6
Electrical mounting .....................................................73 Interruption of mounting............................................. 61
Environment of the device ......................................113 Interruption of the commissioning ............................ 76
Executions (grav. or vol.) ..........................................29 Intervals ....................................................................... 99
Explanation identification key ..................................115 Introduction.............................................................. 5, 55
Explanation type designation code .........................115 ISC-system ................................................................. 74
Extended obligations for ATEX .................................12
External documents ................................................111 J
Junction boxes............................................................ 73
F
Feed drives..................................................................16 L
Feed rate .....................................................................94 Load cell
Feeding control ...........................................................94 Free motion ............................................................ 82
Filling level monitoring ................................................45 Function .................................................................. 82
First steps ....................................................................65 Lever factor ............................................................ 81
Fixing the discharge rate of ST 04N.........................83 Loss-in-weight feeder................................................. 45
Fixing the discharge rate of ST 04N - DVT .............84
Fixing the settings .......................................................84 M
Free product flow .......................................................76 Machine data ............................................................ 125
Function .......................................................... 17, 27, 37 Maintenance ............................................................... 96
Function of the shut-off device ..................................79 Maintenance instructions........................................... 97
Function of the unbalance motors ............................79 Maintenance jobs ....................................................... 99
Functions of the feeding controller............................87 Maintenance work...................................................... 99
Functions of the feeding controller Congrav®.........88 Maintenance work optional component groups ... 100
Further safety measures..........................................125 Maintenance, repair .................................................. 90
Malfunction and remedy............................................ 93
G Malfunctions of the device......................................... 92
Gauging .......................................................................85 Manifest abuse ........................................................... 10
General ......................................................................113 Marking...................................................................... 122
General data..............................................................113 Marking of hazard notes............................................ 47
General instructions..................................................122 Marking of the device................................................. 58
Germany and international ......................................128 Material guide plates .................................................. 26
Gravimetric discharge rate ........................................85 Middle East ............................................................... 129
Great Britain ..............................................................128 Modification of the sleeve ......................................... 44
Modification suspension ............................................ 44
H Modification unbalance motor................................... 44
Hazard notes...............................................................48 Mounting................................................................60, 66
Hazard notes for optional component groups .........52 Mounting auxiliary....................................................... 64
Hazardous products ....................................... 114, 115 Mounting of the additional threaded rod .................. 72
Heat resistant execution of the suspension.............32 Mounting of the device............................................... 59
Hopper on site.............................................................21 Mounting of the flat ring.............................................. 65
How to conclude the assembly .................................65 Mounting of the pressure protection......................... 71
How to continue the operation after an alarm cut- Mounting of the shock-absorbing belt...................... 71
out.................................................................................91 Mounting of the suspensions and the discharge
How to exchange a sleeve ......................................104 bottom.......................................................................... 69
How to prepare commissioning ................................76 Mounting of the tension belt ...................................... 71
I Mounting suspension with elastomer element ....... 69
Identification key, nameplate ...................................115 Mounting suspension with spring element .............. 70
Important standards ...................................................12 Mounting suspension with spring washers ............. 70
Index...........................................................................130 Mounting, place of the installation............................ 57
Indications on the DualTray...................................125
Inertising.......................................................................22

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N Rundown of gauging .................................................85

No vibration amplitude control or irregular vibration Rundown of commissioning......................................78
amplitude control ........................................................ 93 Russia ........................................................................129
North America .......................................................... 128
S
Note
Safety and preparatory work ...................................103
assembly in our works .......................................... 59
Safety instructions.............................................. 46, 122
Feeding controller.................................................. 86
Safety instructions for weighing.................................57
Note concerning the unbalance setting ................. 105
Safety screwing...........................................................56
Number of suspensions ............................................ 24
Scope of supply with hopper .....................................21
O Screwed cable glands, screening.............................62
Obligations of the user............................................... 11 Sealings .......................................................................56
Operating modes of the unbalance motors ............ 28 Setting-up and exchange.........................................102
Operation .............................................................. 29, 57 Short-term switch-off .................................................90
Operation with 2 unbalance motors ......................... 27 Silicone sleeve ..................................................... 33, 66
Operation with a frequency converter...................... 28 Sleeve mounting .........................................................66
Optional component groups of the device .............. 30 Spare parts lists.........................................................111
Options for the discharge bottom ............................. 31 Spare parts order ......................................................126
Options for the outlet.................................................. 35 Special execution of the Vibraflex .............................41
Options for the sleeve................................................ 33 Specifications for the types ......................................113
Options for the suspensions ..................................... 32 Standard executions ..................................................16
Order ......................................................................... 126 Statement ..................................................................125
Outlet ........................................................................... 26 Statutory provisions ...................................................11
Outlet variations.......................................................... 35 Storage ......................................................................109
Storage and close-down ..........................................107
P Storage of individual components .........................109
Place of the installation .............................................. 63 Storage of the device ..............................................109
Place of the installation, auxiliaries ........................... 63 Storage place ............................................................108
Preliminary check list ................................................ 78 Storage room ............................................................108
Preliminary checklist .................................................. 77 Structure of the hazard notes ....................................47
Prerequisite for the type-approval ...............................5 Structure of the Identification of the device ....... 8, 116
Pressure protection of the device............................. 40 Supplementary documentation........................ 86, 121
Preventive exchange ............................................... 100 Suspension with steel spring .....................................32
Product data ............................................................. 114 Switch-off with untroubled operation.........................90
Product list................................................................. 114
Protective equipment................................................. 55 T
Tachometer
Q construction ............................................................38
Qualification of the operating staff ............................ 11 Function and use ...................................................38
Quality rating of the hazard notes........................... 47 Technical data.................................................. 112, 126
Quality rating of the descriptions.............................. 30 Temperature-resistant execution..............................44
R Terminal function junction box -JBn (n=2, 3,…)....118
Ready for operation .................................................. 91 Terminals 01 - 19......................................................118
Reasons for alarm cut-outs ..................................... 91 Terminals 20 - 49......................................................119
Refilling, discharge ..................................................... 21 Terminals 50 - 85......................................................120
Reinforcement of the elastomer elements.............. 40 Termination of commissioning..................................78
Required tools, auxiliary material.............................. 63 Termination of maintenance .....................................98
Requirements, conditions ............................................7 Test the discharge rate ..............................................83
Residual danger floodable product in a feeding The discharge bottom ................................................26
system (ST04N-DVT)................................................ 54 The hopper ..................................................................21
Residual danger different unbalances ..................... 53 The junction plate................................................. 24, 65
Residual danger wrong direction of rotation............ 53 The operation of a gravimetric execution.................88
Residual risk suspension load ................................. 54 The operation of a volumetric execution ..................87
Residual risk closed outlet......................................... 54 The operation of the device .......................................86
Residual risk firm connection.................................... 54 The principle of the product transport.......................37
Residual risk unbalance is set too strong................ 53 The shock-absorbing belt ..........................................41
Residual risks caused by the device........................ 53 The sleeve ...................................................................24
Revision index .......................................................... 123 The suspension ..........................................................23
Revisions................................................................... 123 The task ................................................................ 87, 88
The tension belt...........................................................42

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The unbalance motors...............................................27 Underpressure protection by modified suspensions

The use of the device................................................11 ...................................................................................... 72
The user has different revisions ..............................123 Use in ATEX environment .......................................... 7
The vibrating tray feeder (DVT).................................37 Use of the device.......................................................... 6
Too much noise emission .........................................93
Transport catches.......................................................81 V
Transport to the place of the installation...................64 Validity.......................................................................... 46
Tray Vibrating tray feeder (DVT) ....................................... 36
Executions of the cover.........................................39 W
Type series ..................................................................16 Warning labels on the device................................... 58
Typical application .....................................................87 Weighing of the hopper ............................................. 45
U Weight values ............................................................. 95
Unbalance setting ................................................ 27, 83 Work on the vibrating tray ....................................... 106

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