T-1200R SPECTRUM

EMEIA
TK 54819-1-PM (Rev. 1.0)
 T-1200R SPECTRUM EMEIA

TK 54819-1.0

Printed: January 25, 2013

Copyright © 2010 - Thermo King Corp. - Minneapolis, MN U.S.A.
Printed in U.S.A.

1
General Information
Tables of Contents Assemblies and Subassemblies
When parts are indented in the description list, they are
This Parts Manual contains a numerical table of contents
preceded with an asterisk (*). This indicates that the
listing each assembly name, its associated Grid number
part(s) is available separately or included in an assembly.
and page number. The numerical table of contents is
arranged numerically by Grid number. There are GRID NO. 67D6
references in a parts list referring to other Grid numbers; SWITCH PANEL ASSEMBLY
the numerical table of contents is arranged to facilitate REF PART# DESCRIPTION QTY
finding the referenced illustrations. 45-1239 PANEL - assy, switch 1
1 99-1960 *PANEL 1
99-6280 **NAMEPLATE - panel 1
2 33-743 *GASKET 1

For example: The Switch Panel Nameplate (99-6280) is

available separately, available as part of the Switch Panel
(99-1960) and with the Panel Assembly (45-1239).

ABBREVIATIONS: The following abbreviations appear in Parts Manuals.

A AC .................alternating current E exp ................expansion P pcb ................printed circuit board
A/R ................as required ext .................external pkg ................package
accum............accumulator F F ....................Fahrenheit ph ..................phase
adj .................adjusting fill ...................fillister pos ................positive
al ...................aluminum fi ....................fuel injection psi .................pounds per square
alt ..................alternator fl ....................flare inch
A or amp ........ampere fpt ..................female pipe thread R rad .................radiator
assy ...............assembly ft ....................feet rcvr ................receiver
B bd ..................board ftg ..................fitting ref ..................reference
brg .................bearing G gal .................gallon reg .................regulator
brkr ................breaker H hex ................hexagon req .................required
brkt ................bracket hh ..................hexagon head rpm ................revolutions per
C C ...................Celsius hd ..................head minute
cw ..................clockwise hp ..................horsepower S sec.................second
ccw ................counter-clockwise hsg ................housing sld .................solder
cam ...............camshaft I id ...................inside diameter soc hd............socket head
cm .................centimeters in ...................inch (2.54 cm) sol .................solenoid
compr ............compressor incl .................includes spl .................special
cond ..............condenser inj ..................injection sq ..................square
conn ..............connecting, int ..................internal ss ..................stainless steel
connector int th ..............internal tooth std .................standard
cyl ..................cylinder stl ..................steel
K kW .................kiloWatt
D def .................defrost suct................suction
L L ....................Liter (Litre)
deg ................degree sw ..................switch
liq ..................liquid
dehyd ............dehydrator T term ...............terminal
lg ...................long
dia .................diameter temp ..............temperature
DC .................direct current
M M ...................Meter
thk .................thick
mm ................millimeter
disch ..............discharge TSA ...............Transport Solutions
mpt ................male pipe thread
diff .................differential Americas
mod ...............modulating
E EMI ................Extended U us ..................undersize
Maintenance Interval
N neg ................negative
No .................number V vib .................vibrasorber
EMEIA ...........Europe, Middle East, V ....................Volt
NS .................not supplied
India and Africa
NSS ...............not sold separately W W ...................watt
eng ................engine
os ..................oversized w/ ..................with
exch...............exchanger
od ..................outside diameter w/o.................without

2
Contents

Title Grid Page

T-1200R SPECTRUM EMEIA REFERENCE SHEET................................................................................ 15U68 ........ 6
BATTERY BOX ASSEMBLY (EMEIA)....................................................................................................... 91G11 ........ 190
CONNECTORS - DEUTSCH IN-LINE....................................................................................................... 112D9 ........ 168
COMPRESSOR GASKET SET (30-243)................................................................................................... 131F1 ........ 94
NAMEPLATES........................................................................................................................................... 143D11 ...... 194
CLUTCH ASSEMBLY (107-349)............................................................................................................... 145F4 ........ 74
CONNECTORS - PACKARD METRIC PACK........................................................................................... 171A8 ........ 174
DOOR SWITCH......................................................................................................................................... 174E6 ........ 158
INSTALLATION COMPONENTS (REMOTE EVAPORATOR w/ O-Ring Connections)............................ 176H4 ........ 118
REFRIGERATION COMPONENTS (S-3, TRUCK).................................................................................... 176H5 ........ 108
ELECTRICAL COMPONENTS (S-2)......................................................................................................... 177A0 ........ 104
HARNESS & TUBING................................................................................................................................ 177A8 ........ 116
ELECTRICAL COMPONENTS (S-3)......................................................................................................... 177E1 ........ 112
FRAME, COVERS, & PANELS (S-2 TMT)................................................................................................ 180F8 ........ 106
CYLINDER HEAD AND COVER (TK 376/376N)....................................................................................... 185F2 ........ 12
CAMSHAFT & DRIVING GEAR (TK 376/376N)........................................................................................ 185F4 ........ 18
OIL PUMP AND GEAR HOUSING GROUP (TK 376/376N)...................................................................... 185F5 ........ 20
MOUNTING FLANGE & OIL SUMP (TK 376/376N).................................................................................. 185F6 ........ 22
WATER PUMP (TK 376/376N).................................................................................................................. 185F9 ........ 30
GASKET SET (TK 376/376N).................................................................................................................... 185G2 ........ 38
REFRIGERATION COMPONENTS (S-2).................................................................................................. 192E1 ........ 100
AMP MATE-N-LOCK CONNECTORS....................................................................................................... 193G5 ........ 176
EVAPORATOR GUARDS (S-2/3/4/6)........................................................................................................ 197C4 ........ 124
FRAME AND PANELS (S-3)...................................................................................................................... 204D4 ........ 114
COMPRESSOR - X430 LS C5................................................................................................................... 223C5 ........ 88
STATUS/TEMPERATURE/FUEL LEVEL DISPLAYS................................................................................ 226E6 ........ 162
AMP DYNAMIC CONNECTORS............................................................................................................... 231E3 ........ 172
FUEL & OIL FILTERS, HOSES & FITTINGS............................................................................................. 233H0 ........ 40
AIR FILTER & MUFFLER GROUP............................................................................................................ 233H9 ........ 46
THROTTLE SOLENOID GROUP.............................................................................................................. 235A4 ........ 44
HIGH VOLTAGE TRAY.............................................................................................................................. 235F2 ........ 132
REMOTE EVAPORATOR GUARD............................................................................................................ 235F6 ........ 122
RECEIVER TANK GROUP........................................................................................................................ 235H5 ........ 96
DEHYDRATOR GROUP............................................................................................................................ 235H6 ........ 98
FLUSH MOUNT CONTROLLER................................................................................................................ 235H8 ........ 160
DAS CONTROL BOX................................................................................................................................. 235H9 ........ 164
ENGINE MOUNTING GROUP (TK 376N, before 10/10).......................................................................... 236B1 ........ 52
ENGINE COOLING SYSTEM T-1000/1200............................................................................................... 236B2 ........ 48
NAMEPLATES........................................................................................................................................... 236B5 ........ 196
JACKSHAFT ASSEMBLY T-1000/1200/1000R/1200R............................................................................. 236B6 ........ 70
BATTERY CABLES & FUSE..................................................................................................................... 236D0 ........ 154
COMMUNICATION HARNESSES (before 8/11)....................................................................................... 236D2 ........ 142
DOORS & COVERS (T-1000/1000R/1000M/1200R)................................................................................ 236D5 ........ 182
CONDENSER COVERS & GRILLES (T-1000/1000R/1000M/1200R)...................................................... 236D6 ........ 180
CYLINDER BLOCK (TK 376N).................................................................................................................. 236F2 ........ 10
HOSE MANAGEMENT.............................................................................................................................. 236H1 ........ 156
CRANKSHAFT & PISTON (TK 376N)....................................................................................................... 238B1 ........ 16

3
Contents

Title Grid Page

EXHAUST MANIFOLD (TK 376N)............................................................................................................. 238B2 ........ 26
OIL LUBRICATION SYSTEM (TK 376N)................................................................................................... 238B3 ........ 28
FUEL INJECTION VALVE (TK 376N)........................................................................................................ 238B4 ........ 32
FUEL INJECTION PUMP (TK 376N)......................................................................................................... 238B5 ........ 34
CAB HMI CONTROLLER & HARNESS..................................................................................................... 238B7 ........ 152
LOW SOUND Ldb (T-1000 & T-1200)....................................................................................................... 240B1 ........ 186
COMPRESSOR GROUP - X430 (LS C5).................................................................................................. 240C3 ........ 84
REFRIGERATION TUBES, CLAMPS & MOUNTING (before 2/13).......................................................... 240C4 ........ 80
POWER RECEPTACLE & MOTOR HARNESS EMEIA............................................................................ 240C5 ........ 148
CONTROL BOX (SPECTRUM).................................................................................................................. 241B0 ........ 128
MULTI TEMP HARNESSES...................................................................................................................... 241B9 ........ 146
COMPRESSOR & MOTOR MOUNTING (T-1000R/1200R 50s)............................................................... 241D0 ........ 56
CONDENSER FRAME GROUP (SPECTRUM)......................................................................................... 241D5 ........ 178
COMPRESSOR & JACKSHAFT MOUNTING (T-1000R/1200R 30s)...................................................... 241G2 ........ 60
MAIN HARNESS........................................................................................................................................ 241G4 ........ 136
CONDENSER SENSOR HARNESS.......................................................................................................... 241G5 ........ 140
IDLER PULLEY (before 2/11).................................................................................................................... 242G8 ........ 72
REFRIGERATION - CONDENSER........................................................................................................... 247B0 ........ 76
BELTS, PULLEYS & FAN GROUP (T-1200R).......................................................................................... 247B9 ........ 66
ELECTRICAL COMPONENTS (SPECTRUM)........................................................................................... 247C1 ........ 126
ENGINE MOUNTING GROUP (TK 376N, 10/10 & after)......................................................................... 250B9 ........ 54
FUEL TANK GROUP (Plastic 90L, EMEIA)............................................................................................... 250E0 ........ 192

4
Contents

Title Grid Page

5
15U68 T-1200R SPECTRUM EMEIA REFERENCE
Revised
SHEET 05/30/12

6
 T-1200R SPECTRUM EMEIA REFERENCE 15U68
Revised
05/30/12
SHEET

B/M DESCRIPTION DATE

901579 System T-1200R SPECTRUM 30, 3 Zone, EMEIA 7/10
901581 System T-1200R SPECTRUM 50 230/3/50, 3 Zone, EMEIA 7/10
901582 System T-1200R SPECTRUM 50 230/3/60, 3 Zone, EMEIA 7/10
901583 System T-1200R SPECTRUM 50 400/3/50, 3 Zone, EMEIA 7/10
088851 T-1200R SPECTRUM 30, 3 Zone, EMEIA 7/10
088852 T-1200R SPECTRUM 50 230/3/50, 3 Zone, EMEIA 7/10
088853 T-1200R SPECTRUM 50 230/3/60, 3 Zone, EMEIA 7/10
088854 T-1200R SPECTRUM 50 400/3/50, 3 Zone, EMEIA 7/10
901085 S-2 Remote Evaporator SR-2 7/10
901086 S-3 Remote Evaporator SR-2 7/10
088089 3 Temperature Kit 3/10
088261 DAS datalogger Zone 1 7/10
088262 Harness 3 Zone 7/10
088267 EPDM Hose 7/10
088321 Remote Mounted HMI 7/10
088720 Top Screen 7/10
088325 HMI Remote Mount 7/10
088089 3 Temp Option 7/10
088837 Service Port Watch 7/10
097644 Control Box 30 EMEIA 7/10
097662 Control Box 200/3/50 EMEIA 7/10
097664 Control Box 230/3/60 EMEIA 7/10
097661 Control Box 400/3/50 EMEIA 7/10
097735 HMI Display (Premium) 7/10
700307 Door Switch 7/10
700955 Hose Management Kit 7/10
700956 Hose Management Kit, Curved 7/10
701288 Remote Status Lights 7/10
701290 Remote Status Lights 7/10
701654 Flush Mount Controller Multi Temp 7/10
718350 DAS Sensor 10 ft 7/10
718351 DAS Sensor 20 ft 7/10
718352 DAS Sensor 40 ft 7/10

7
15U68 T-1200R SPECTRUM EMEIA REFERENCE
Revised
SHEET 05/30/12

8
 T-1200R SPECTRUM EMEIA REFERENCE 15U68
Revised
05/30/12
SHEET

B/M DESCRIPTION DATE

719182 Hose Management Kit, Straight 7/10
800372 Remote Evaporator Tubing 7/10
800376 Multi-Temp Installation Kit 7/10
800213 Battery Box 7/10
880041 Transverse Drain Kit 7/10

9
236F2 CYLINDER BLOCK (TK 376N)
Revised
01/12/13

10
 CYLINDER BLOCK (TK 376N) 236F2
Revised
01/12/13

REF PART NO. DESCRIPTION QTY

101-389 ENGINE ASSEMBLY (TK 376N) 1
1 12-844 BLOCK - cylinder (assy) 1
2 55-4593 *PLUG (1/8) 1
3 11-5499 *PLUG (30 mm) 4
4 51-590 *PLUG (45 mm) 1
5 55-6176 *PLUG (1/4) 1
6 55-5779 *PLUG (25 mm) 3
7 13-843 *BUSHING - camshaft 1
8 11-6555 *PLUG (12 mm) 1
9 55-6178 *BOLT 8
10 13-844 *BEARING - main 4
13-846 *BEARING - main (0.25 us) 4
11 13-845 BEARING - thrust (set of 2) 1
12 51-625 SCREW - cylinder head 14
13 33-3818 GASKET - cylinder head 1
30-275 GASKET SET (see 185G2) 1

11
185F2 CYLINDER HEAD AND COVER (TK 376/376N)
Revised
06/04/12

12
 CYLINDER HEAD AND COVER (TK 376/376N) 185F2
Revised
06/04/12

REF PART NO. DESCRIPTION QTY

1 11-9658 COVER - cylinder head 1
2 13-339 *VALVE - diaphragm 1
33-4091 *O-RING - diaphragm 1
3 51-598 *SCREW - valve & baffle 8
4 11-9662 *COVER - intake 1
5 33-3823 *GASKET - cover 1
6 51-599 *SCREW - cover 2
7 33-3822 *GASKET - cover 1
8 11-9660 *BAFFLE - breather 3
9 11-9659 *PLATE - baffle 1
10 11-9655 SHAFT - rocker 1
11 11-6579 CIRCLIP 2
12 11-9657 ARM - rocker 6
13 55-8859 *SCREW - valve 6
14 55-8860 *NUT - adjust 6
15 11-9656 SUPPORT - rocker arm 3
16 55-5772 SCREW - support 3
17 11-6578 SPRING 2
18 55-6207 SCREW (M5 x 36) 1
19 41-6702 CONNECTOR - glow plug 1
20 41-6582 GLOW PLUG 3
21 33-1733 GASKET - nozzle 6
22 11-9646 PROTECTOR - nozzle 3
23 12-847 HEAD ASSEMBLY - cylinder 1
24 55-5806 *PLUG (35 mm) 2
25 11-9649 *VALVE - exhaust 3
26 13-848 *VALVE - intake 3
27 51-597 *PLUG (1/16) 1
28 11-9653 *SEAL - valve stem (intake) 3
29 11-9654 *SEAL - valve stem (exhaust) 3
30 11-9650 *SPRING - valve 6
31 11-9651 *RETAINER - spring 6
32 11-9652 *KEEPER - valve 12

13
185F2 CYLINDER HEAD AND COVER (TK 376/376N)
Revised
06/04/12

14
 CYLINDER HEAD AND COVER (TK 376/376N) 185F2
Revised
06/04/12

REF PART NO. DESCRIPTION QTY

33 11-9647 CAP - valve 6
34 55-5803 PIN - roll 2
35 13-409 LIFTER - engine 1
36 13-410 LIFTER - engine 1
37 55-8441 SCREW - lifter 4
38 11-5091 COVER - filler 1
39 33-1954 O-RING - oil filler 1
40 55-5811 SCREW - valve cover 3
41 51-600 BOLT - valve cover 6
42 13-411 GUIDE - valve 6
30-275 GASKET SET (see 185G2) 1

15
238B1 CRANKSHAFT & PISTON (TK 376N)
Revised
06/03/09

16
 CRANKSHAFT & PISTON (TK 376N) 238B1
Revised
06/03/09

REF PART NO. DESCRIPTION QTY

1 11-9669 CRANKSHAFT - assembly 1
2 55-5816 *PIN - dowel (flywheel) 1
3 55-5813 *KEY - gear 1
4 11-9670 GEAR - crankshaft 1
5 77-2756 PULLEY - crankshaft 1
6 55-5818 SCREW - pulley 1
7 55-5819 WASHER 1
8 12-941 FLYWHEEL - assembly 1
9 11-7031 *GEAR - ring 1
10 55-6382 SCREW - flywheel 5
11 11-9671 PISTON KIT (std, incl rings, pin & circlip) 3
12 11-9672 *RING SET (std) 3
11-9677 PISTON KIT (0.25 os, incl rings, pin & circlip) 3
11-9678 *RING SET (0.25 os) 3
13 11-9673 *PIN - piston 3
14 11-9674 *CIRCLIP 6
15 11-9675 ROD - connecting 3
16 51-604 *BOLT - connecting rod 6
17 13-413 *BUSHING - wrist pin 3
18 13-922 *BEARING - connecting rod 3
13-923 BEARING - connecting rod (0.25 us) 3

17
185F4 CAMSHAFT & DRIVING GEAR (TK 376/376N)
Revised
06/23/09

18
 CAMSHAFT & DRIVING GEAR (TK 376/376N) 185F4
Revised
06/23/09

REF PART NO. DESCRIPTION QTY

1 11-6590 TAPPET 6
2 11-9664 ROD - push 6
3 11-9665 CAMSHAFT - gear & plate 1
4 55-5798 SCREW - plate 2
5 13-850 GEAR ASSEMBLY - idle 1
6 11-9666 SHAFT - idle gear 1
7 55-5770 SCREW - idle shaft 3
8 11-9668 GEAR - pump 1
9 55-9222 SCREW - gear 4
10 101-352 PUMP - fuel injection (see 185F0) 1
101-372 PUMP - fuel injection (see 238B4) 1

19
185F5 OIL PUMP AND GEAR HOUSING GROUP (TK
Revised
376/376N) 04/28/12

20
 OIL PUMP AND GEAR HOUSING GROUP (TK 185F5
Revised
04/28/12
376/376N)

REF PART NO. DESCRIPTION QTY

1 11-9638 CASE - gear 1
2 203-348 GASKET - liquid 1
3 33-1953 O-RING - fuel injection pump 1
4 33-3512 O-RING (12.3) 2
5 33-3820 O-RING (17.0) 3
6 51-591 STUD - fuel injection pump 3
7 51-594 NUT 3
8 55-5786 SCREW - gear case (M6 x 16) 4
9 55-5785 PIN - alignment 4
10 11-9640 COVER - pump timing 1
11 55-5798 SCREW - cover (M6 x 12) 1
12 55-5788 SCREW - cover & case (M6 x 40) 4
13 55-5766 SCREW - cover & case (M6 x 60) 7
14 11-9705 COVER - gear case (assembly) 1
15 51-592 SCREW - oil pump (M6 x 16) 8
16 51-593 PLUG (3/8) 2
17 55-5790 SCREW - gear case (M6 x 65) 2
18 33-3819 SEAL - oil 1
19 33-1954 O-RING - oil filler (32) 1
20 11-5091 COVER - filler 1
21 11-9639 COVER - pump (assembly) 1
22 11-9703 ROTOR - inner (replace as a set w/ item 23) 1
23 11-9704 ROTOR - outer (replace as a set w/ item 22) 1
30-275 GASKET SET (see 185G2) 1

21
185F6 MOUNTING FLANGE & OIL SUMP (TK 376/376N)
Revised
03/23/12

22
 MOUNTING FLANGE & OIL SUMP (TK 376/376N) 185F6
Revised
03/23/12

REF PART NO. DESCRIPTION QTY

1 11-9641 FLANGE - mounting 1
2 55-5816 PIN - dowel (8 x 16) 2
3 55-5848 SCREW - flange (M10 x 20) 7
4 55-6537 SCREW - flange (M10 x 25) 3
5 13-408 HOUSING - oil seal (assembly) 1
6 33-4123 *SEAL - oil 1
7 55-5860 SCREW - case 4
8 55-5849 SCREW - case 6
9 55-5795 PIN - dowel 2
10 203-348 GASKET - liquid 1
11 11-9643 PLUG - oil pan 1
12 13-606 SUMP - oil 1
13-888 SUMP - oil (UTS-II) 1
13 51-1190 *PLUG (1/8) 1
14 51-595 *PLUG (18) 1
15 11-9642 PIPE - knock 1
16 33-3821 O-RING (16) 1
17 55-6191 SCREW - sump (M8 x 35) 10
18 51-596 SCREW - sump (M8 x 70) 3
19 13-605 COVER - oil sump (incl item 20) 1
13-887 COVER - oil sump (UTS-II, incl item 20) 1
20 51-1189 *PLUG - oil drain 1
21 55-6246 SCREW - cover (M8 x 25) 14
22 55-6557 ELBOW - drain hose 1
203-385 SEALER - thread A/R
23 11-7067 HOSE - oil drain (23 in) 1
24 55-1042 CAP - oil hose 1
25 91-734 CLIP - hose 1
26 41-4470 SWITCH - oil level 1
33-4160 *O-RING - switch 1
30-275 GASKET SET (see 185G2) 1
27 51-1925 COUPLING 1
28 13-1036 VALVE - oil drain 1

23
185F6 MOUNTING FLANGE & OIL SUMP (TK 376/376N)
Revised
03/23/12

24
 MOUNTING FLANGE & OIL SUMP (TK 376/376N) 185F6
Revised
03/23/12

REF PART NO. DESCRIPTION QTY

29 13-1037 *CAP - valve 1
203-400 SEALANT - thread A/R

25
238B2 EXHAUST MANIFOLD (TK 376N)
Revised
06/03/09

26
 EXHAUST MANIFOLD (TK 376N) 238B2
Revised
06/03/09

REF PART NO. DESCRIPTION QTY

1 13-1028 MANIFOLD - exhaust 1
2 33-3824 GASKET - manifold 1
3 33-1907 GASKET - silencer 1
4 51-601 STUD - manifold 2
5 51-602 SCREW - manifold 4
6 55-6183 LOCKWASHER 4
7 55-6184 STUD - exhaust pipe 4
8 51-594 NUT - manifold 2
9 55-6186 NUT - exhaust pipe 4
30-275 GASKET SET (see 185G2) 1

27
238B3 OIL LUBRICATION SYSTEM (TK 376N)
Revised
07/12/10

28
 OIL LUBRICATION SYSTEM (TK 376N) 238B3
Revised
07/12/10

REF PART NO. DESCRIPTION QTY

1 13-1029 DIPSTICK - oil 1
2 11-6683 GUIDE - dipstick 1
3 13-1031 GUIDE - dipstick 1
4 33-1736 O-RING - dipstick guide 1
5 55-5822 SCREW - dipstick guide 1
6 55-8391 ADAPTER 1
7 41-7064 SWITCH - oil pressure 1
55-5763 PLUG (npt 1/8) 1
8 11-6182 FILTER - oil 1
9 51-605 STUD - oil filter 1
10 11-9682 PIPE - lubrication 1
11 55-4622 SEAL - washer 4
12 51-606 SCREW - banjo 2
13 11-9681 PIPE - oil inlet 1
14 55-8441 SCREW - pipe 3
15 33-3825 O-RING - oil pipe 1
16 41-4470 SWITCH - oil level 1
33-4160 *O-RING - switch 1
30-275 GASKET SET (see 185G2) 1

29
185F9 WATER PUMP (TK 376/376N)
Revised
05/21/12

30
 WATER PUMP (TK 376/376N) 185F9
Revised
05/21/12

REF PART NO. DESCRIPTION QTY

1 13-1087 PUMP - water (w/gasket) 1
2 33-4159 *GASKET - water pump 1
3 51-623 *SCREW - cover 4
4 33-3828 *GASKET - water pump 1
5 33-3827 *O-RING - pump 1
6 51-607 *PLUG (npt 3/8) 3
7 51-608 *STUD - pulley 4
8 11-8677 COCK - coolant drain 1
9 55-8854 SCREW (M8 x 12) 1
10 33-1524 GASKET - round 1
11 55-6193 SCREW - pump 3
12 13-418 COVER - thermostat 1
13 51-1190 *PLUG (1/8) 1
14 13-954 THERMOSTAT (151F / 71C, gasket is incorporated w/thermostat) 1
15 55-6188 SCREW - cover (M8 x 20) 1
16 55-6239 SCREW - cover (M8 x 30) 1
17 77-2757 V-PULLEY 1
18 77-2752 SHIM - pulley (0.5 mm) A/R
19 77-1427 SHIM - pulley (1.0 mm) A/R
20 77-2758 SPACER - pulley 1
21 55-5792 NUT (M6) 4
22 78-1736 BELT - water pump 1
23 204-427 GAUGE - belt tension 1
30-275 GASKET SET (see 185G2) 1

31
238B4 FUEL INJECTION VALVE (TK 376N)
Revised
08/24/11

32
 FUEL INJECTION VALVE (TK 376N) 238B4
Revised
08/24/11

REF PART NO. DESCRIPTION QTY

1 13-431 VALVE - injection 3
2 33-3834 GASKET - return 3
3 11-6115 NUT 3
4 11-9690 TUBE - fuel return 1
5 13-435 HOSE - fuel return 1
6 10-373 *CLAMP 2
7 13-434 JOINT - banjo 1
8 55-8620 WASHER - seal 4
9 13-436 VALVE - check 1
10 13-433 JOINT - banjo 1
11 11-6110 SCREW - banjo 1
12 11-9691 PIPE - fuel injection 1
13 11-9692 PIPE - fuel injection 1
14 11-9693 PIPE - fuel injection 1
15 11-6109 CLAMP - injection pipe 1
16 55-8626 *SCREW - clamp 2
17 101-372 PUMP - fuel injection (see 238B5) 1
30-275 GASKET SET (see 185G2) 1

33
238B5 FUEL INJECTION PUMP (TK 376N)
Revised
03/24/12

34
 FUEL INJECTION PUMP (TK 376N) 238B5
Revised
03/24/12

REF PART NO. DESCRIPTION QTY

1 101-372 PUMP - fuel injection 1
2 33-4212 *O-RING - delivery 3
3 33-1753 *O-RING (S6) 4
4 33-3690 *WASHER - seal 1
5 33-1970 *O-RING 1
6 11-9685 *COLLAR - fix 1
7 51-609 *SCREW - collar 1
8 55-6254 *NUT - shaft 1
9 55-8863 *LOCKWASHER 1
10 33-4440 *GASKET - bottom cover 1
11 51-269 *SCREW - cover 8
12 33-3942 *GASKET - cover 1
13 11-6780 *COVER 1
14 55-6367 *STUD - cover 2
15 55-4750 *NUT 2
55-4608 *LOCKWASHER 2
16 33-3829 *GASKET - front cover 1
17 33-4213 *O-RING 1
18 33-3833 *WASHER - seal 1
19 33-3831 *GASKET - case 1
20 51-611 *SHIM 1
21 33-1752 *O-RING 1
22 11-9686 *SHAFT - control 1
23 13-430 *SPRING - governor 1
24 51-612 *SCREW - idle limit 1
25 55-5846 *LOCKNUT 1
26 13-592 *LEVER - control 1
27 55-5810 *NUT - lever 1
28 51-610 *SHIM 1
29 33-3832 *GASKET - cover 1
30 55-5822 *SCREW - cover 4
31 33-2230 *O-RING 1
32 42-100 *SOLENOID - stop 1

35
238B5 FUEL INJECTION PUMP (TK 376N)
Revised
03/24/12

36
 FUEL INJECTION PUMP (TK 376N) 238B5
Revised
03/24/12

REF PART NO. DESCRIPTION QTY

33 55-8448 *SCREW - solenoid 2
34 11-9711 *COVER - tappet 1
35 11-9712 *COVER - bottom 1
36 11-9710 *COVER - case 1
37 33-1953 O-RING - fuel injection pump 1
38 13-539 *PLATE 1
39 33-4204 *GASKET (12) 1
40 55-4672 *NUT (M12) 1
41 13-428 *LIMITER - fuel 1
42 11-6125 *RETAINER - shaft 1
43 55-8620 *WASHER - seal (12mm) 2
44 51-1304 *NUT - cap 1

37
185G2 GASKET SET (TK 376/376N)
Revised
06/03/09

38
 GASKET SET (TK 376/376N) 185G2
Revised
06/03/09

REF PART NO. DESCRIPTION QTY

30-275 GASKET SET 1
1 33-3818 *GASKET - cylinder head 1
2 33-1953 *O-RING (fuel injection pump) 1
3 11-9646 *PROTECTOR - nozzle 3
4 11-9653 *SEAL - valve stem (intake) 3
11-9654 *SEAL - valve stem (exhaust) 3
5 33-1733 *GASKET - nozzle 6
6 33-3822 *GASKET - valve cover 1
7 33-3823 *PLATE - baffle 1
8 33-3824 *GASKET - intake manifold 1
9 33-1907 *GASKET - exhaust manifold 1
10 33-1954 *O-RING (P32) 2
33-3821 *O-RING (P16) 1
33-3512 *O-RING (P12) 1
33-3820 *O-RING (P17) 3
33-1736 *O-RING (P10) 1
33-3825 *O-RING (P16) 1
33-4091 *O-RING (P40) 1
11 55-4622 *WASHER - seal (8) 4
55-8620 *WASHER - seal (12) 4
12 33-3834 *GASKET - return 3
13 33-3828 *GASKET - water pump 1
14 33-1524 *GASKET - water pump 1

39
233H0 FUEL & OIL FILTERS, HOSES & FITTINGS
Revised
12/12/12

40
 FUEL & OIL FILTERS, HOSES & FITTINGS 233H0
Revised
12/12/12

REF PART NO. DESCRIPTION QTY

1 11-4380 ELBOW - hose fitting (3/8) 6
2 10-242 KIT - sleeve & eyelet (3/8) 10
3 11-4941 NUT (3/8) 10
4 11-4372 HOSE (3/8 od x 35 ft lg) A/R
5 11-6837 FITTING - hose fitting (1/4) 1
6 10-243 KIT - sleeve & eyelet (1/4) 4
7 11-4841 NUT (1/4) 4
8 11-5320 ELBOW - hose fitting (1/4) 1
9 11-9030 HOSE (1/4 od x 35 ft lg) A/R
10 55-2539 BUSHING 2
11 51-1479 TEE (with restrictor) 1
12 55-1519 ELBOW (45 degree) 1
13 11-9341 FILTER - fuel (EMI 2000 hour) 1
14 11-9321 FILTER - oil bypass (EMI 2000 hour) 1
11-9962 FILTER - oil bypass (EMI 1000 hour) 1
15 55-3168 ADAPTER - fuel filter 1
16 55-3164 ADAPTER - bypass oil filter 1
203-393 SEALER - thread A/R
17 11-5941 BRACKET - fuel filter 1
55-7343 SCREW - bracket 4
55-7069 FLATWASHER 8
55-7006 NUT 4
18 55-1004 PLUG - pipe 1
19 55-433 PLUG - pipe 3
203-393 SEALER - thread A/R
20 11-6182 FILTER - oil (full flow) 1
21 51-1480 TEE (with restrictor) 1
22 41-7064 SWITCH - oil pressure 1
23 55-665 TEE 1
24 11-2886 VALVE - Schrader 1
25 55-4515 ADAPTER - 3/8 1
26 41-7059 PUMP - fuel (12V) 1
10-376 *KIT - filter (diesel) 1

41
233H0 FUEL & OIL FILTERS, HOSES & FITTINGS
Revised
12/12/12

42
 FUEL & OIL FILTERS, HOSES & FITTINGS 233H0
Revised
12/12/12

REF PART NO. DESCRIPTION QTY

10-378 *KIT - bowl & gasket 1
33-4256 *GASKET - bowl to body 1
27 204-1166 WRENCH - fuel bowl 1
28 92-5656 BRACKET - fuel pump 1
55-1587 SCREW - bracket 2
55-2086 FLATWASHER 2
55-4953 NUT 2
29 11-9279 TUBE - fuel pickup (w/ male fittings) 1
30 13-1297 TUBE - fuel pickup (w/ female fittings) 1
33-4402 *GASKET - fuel pickup (rubber) 1

43
235A4 THROTTLE SOLENOID GROUP
Revised
06/01/12

44
 THROTTLE SOLENOID GROUP 235A4
Revised
06/01/12

REF PART NO. DESCRIPTION QTY

1 92-7530 BRACKET - engine (T-570/600/800) 1
92-7659 BRACKET - engine (T-1000/1200) 1
2 55-3065 CLAMP - harness 1
3 41-9081 SOLENOID - throttle 1
4 44-8198 *PLUNGER - solenoid 1
5 91-3095 *BOOT - solenoid 1
55-5955 SCREW - solenoid 4
55-4638 FLATWASHER 4
55-7478 LOCKWASHER 4
6 92-7662 NUTSTRIP - solenoid 2
7 55-315 NUT - ball joint 2
8 55-366 LOCKWASHER 3
9 55-9567 NUT - ball joint (left hand thread) 1
10 13-996 ROD - fuel solenoid 1
11 11-9281 ADJUSTER 1
12 11-9282 JOINT - ball 1
55-4560 NUT - joint 1
13 13-1032 LINK - throttle (T-570/600/800, see 236H7) 1
13-592 LINK - throttle (T-1000/1200, see 238B5) 1
14 44-2756 DIODE 1

45
233H9 AIR FILTER & MUFFLER GROUP
Revised
05/30/12

46
 AIR FILTER & MUFFLER GROUP 233H9
Revised
05/30/12

REF PART NO. DESCRIPTION QTY

1 11-9068 FILTER - air cleaner (dry) 1
2 11-9059 *ELEMENT - air cleaner 1
3 11-9091 *CLIP - base 2
4 11-9092 *EJECTOR - dust 1
5 55-3364 *PLUG 1
6 55-5921 CLAMP - air cleaner 1
7 92-7534 BRACKET - air cleaner 1
55-5022 SCREW - bracket 2
55-7727 LOCKWASHER 8
55-7069 FLATWASHER 8
8 13-998 HOSE - air intake (T-570/600/800) 1
13-1010 HOSE - air intake (T-1000/1200) 1
9 55-4979 CLAMP - hose A/R
10 13-997 HOSE - air cleaner (filter to engine, T-570/600/800) 1
11 33-1907 GASKET - muffler 1
12 13-983 MUFFLER 1
55-6184 STUD - muffler to manifold 4
55-6183 LOCKWASHER 4
55-6186 NUT 4
13 11-6173 TUBE - exhaust (TSA) 1
11-6291 TUBE - exhaust (EMEIA) 1
14 13-1034 HOSE - air cleaner (filter to engine, T-1000/1200) 1
15 13-1035 TUBE - air intake (T-1000/1200) 1
55-6215 SCREW - tube 2
55-7727 LOCKWASHER 2
55-7069 FLATWASHER 2
16 13-1033 HOSE - air cleaner (tube to engine, T-1000/1200) 1
17 92-7645 SPACER - muffler (T-1000/1200) 1
55-6993 SCREW - spacer 2
55-7342 LOCKWASHER 2
55-7085 FLATWASHER 2
18 13-1187 FLAP - exhaust (optional) 1

47
236B2 ENGINE COOLING SYSTEM T-1000/1200
Revised
04/14/12

48
 ENGINE COOLING SYSTEM T-1000/1200 236B2
Revised
04/14/12

REF PART NO. DESCRIPTION QTY

1 67-2433 COIL - condenser/radiator 1
51-1841 SCREW - coil 12
55-7727 LOCKWASHER 12
55-7144 WASHER - special 12
2 13-1016 HOSE - engine to radiator (upper, EPDM) 1
13-1012 HOSE - engine to radiator (upper, silicone) 1
3 55-2818 CLAMP - hose (EPDM) 4
55-3401 CLAMP - hose (silicone) 4
4 13-1018 HOSE - engine to radiator (lower, EPDM) 1
13-1014 HOSE - engine to radiator (lower, silicone) 1
5 13-1087 PUMP - water (see 185F9) 1
6 13-1017 HOSE - coil to coolant tank (EPDM) 1
13-1013 HOSE - coil to coolant tank (silicone) 1
7 55-5002 CLAMP - hose 2
8 10-433 KIT - coolant tank (includes items 9 - 11, 22 - 24) 1
13-1057 *TANK - coolant (replaces 13-984) 1
9 42-427 **SWITCH - coolant level 1
33-3007 **O-RING - switch 1
10 13-990 **CAP - tank (15 psi) 1
11 13-957 **CAP - overflow 1
55-5955 SCREW - tank 4
55-7478 LOCKWASHER 4
55-4638 FLATWASHER 4
12 98-8282 HOSE - overflow A/R
13 92-7627 COVER - tank 1
51-718 SCREW - cover 4
14 13-1011 TUBE - coolant drain 1
15 55-7134 *COCK - drain 1
66-2672 *ADAPTER - drain cock 1
203-385 SEALER - thread A/R
16 55-6388 CLAMP - tube 3
55-8464 SCREW - clamp (M6X35) 2
55-7029 SCREW - clamp (M6X65) 1

49
236B2 ENGINE COOLING SYSTEM T-1000/1200
Revised
04/14/12

50
 ENGINE COOLING SYSTEM T-1000/1200 236B2
Revised
04/14/12

REF PART NO. DESCRIPTION QTY

55-5929 SPACER 1
55-7170 LOCKWASHER 3
55-7075 FLATWASHER 3
17 92-7531 BRACKET - connector 1
44-9906 TAB - connector 2
55-3065 CLAMP - harness (1/2 in) 1
55-731 SCREW - clamp 2
55-411 FLATWASHER 2
55-4118 NUT 2
18 41-6538 SENSOR - engine coolant 1
19 55-6789 COCK - drain 1
20 11-8041 HOSE - bleed (3/8 id EPDM, use w/ tank 13-984) A/R
12-538 HOSE - bleed (3/8 id silicone, use w/ tank 13-984) 1
21 51-1810 FITTING - hose (3/8 thread, 3/8 barb) 1
22 13-1054 HOSE - bleed (5/8 id EPDM, use w/ tank 13-1057) 1
13-1055 HOSE - bleed (5/8 id silicone, use w/ tank 13-1057) 1
23 55-4167 FITTING - hose (3/8 thread, 5/8 barb) 1
24 55-4552 CLAMP - hose 1
55-4606 SCREW - clamp 1
55-4638 FLATWASHER 1
55-7478 LOCKWASHER 1

51
236B1 ENGINE MOUNTING GROUP (TK 376N, before
Revised
10/10) 08/24/11

52
 ENGINE MOUNTING GROUP (TK 376N, before 236B1
Revised
08/24/11
10/10)

REF PART NO. DESCRIPTION QTY

1 92-8833 BRACKET - engine (upper rear) 1
2 92-7644 BRACKET - engine (compressor side) 1
3 92-7659 BRACKET - engine (door side) 1
55-5957 SCREW - plate & bracket (socket head) 14
55-7122 WASHER - belleville 14
203-400 SEALER - thread A/R
4 55-9457 SCREW - mount 3
5 55-5871 WASHER - special 8
6 92-8822 MOUNT - vibration (set of two) 3
7 55-3686 NUT 3
8 91-5645 STUD - snubber 1
9 55-8658 NUT 3
10 55-2641 FLATWASHER 5
11 55-3048 SCREW - chain 1
12 91-9453 CHAIN - 2 links 1
13 99-541 BOLT - eye 1
14 92-8831 BRACKET - snubber 1
55-9495 RIVET - bracket 4
15 92-7533 SPACER - spring 1
16 55-3594 WASHER - special 1
17 55-2640 NUT 1

53
250B9 ENGINE MOUNTING GROUP (TK 376N, 10/10 &
Revised
after) 08/12/11

54
 ENGINE MOUNTING GROUP (TK 376N, 10/10 & 250B9
Revised
08/12/11
after)

REF PART NO. DESCRIPTION QTY

1 92-8833 BRACKET - engine (upper rear) 1
2 92-7644 BRACKET - engine (compressor side) 1
3 92-7659 BRACKET - engine (door side) 1
55-5957 SCREW - plate & bracket (socket head) 14
55-7122 WASHER - belleville 14
203-400 SEALER - thread A/R
4 55-9457 SCREW - mount 3
5 55-5871 WASHER - special 8
6 92-8822 MOUNT - vibration (set of two) 3
7 55-3686 NUT 3
8 55-3048 SCREW - chain 3
9 55-7122 WASHER - belleville 1
10 55-2641 FLATWASHER 4
11 55-8658 NUT 2
12 91-9453 CHAIN - 2 links 1
13 99-541 BOLT - eye 1
14 92-8831 BRACKET - snubber 1
15 92-7533 SPACER - spring 1
16 55-3594 WASHER - special 1
17 55-2640 NUT 1
18 92-8832 PLATE - snubber 1
55-9495 RIVET - plate 4

55
241D0 COMPRESSOR & MOTOR MOUNTING (T-
Revised
1000R/1200R 50s) 09/11/12

56
 COMPRESSOR & MOTOR MOUNTING (T- 241D0
Revised
09/11/12
1000R/1200R 50s)

REF PART NO. DESCRIPTION QTY

1 98-8502 TRAY - power 1
55-7004 SCREW - tray 8
55-7072 FLATWASHER 8
55-1173 LOCKWASHER 8
2 92-8379 BASE - compressor 2
3 102-911 COMPRESSOR - X426 LS C5 (T-1000R/1000M, see 242G9) 1
102-900 COMPRESSOR - X430 LS C5 (T-1200R, see 240C3) 1
55-5427 SCREW - compressor 4
55-2200 LOCKWASHER 4
51-2196 WASHER - special 4
4 104-791 MOTOR - 12 hp (T-1000R & 1200R) 1
55-5427 SCREW - motor 4
55-7122 WASHER - Bellville 4
55-7144 WASHER - special 4
5 92-8380 BRACKET - compressor/alternator 1
55-9106 SCREW - bracket 4
55-896 FLATWASHER 4
6 92-8381 BRACKET - compressor/frame 1
55-5424 SCREW - bracket (M8 x 25) 2
55-7069 FLATWASHER 7
55-7727 LOCKWASHER 7
55-5022 SCREW - bracket (M8 x 20) 5
55-5871 WASHER - special 2
7 45-2255 ALTERNATOR (37 amp) 1
45-2259 ALTERNATOR - 120 amp 1
51-1959 SCREW - alternator (M8 x 30) 1
55-5871 WASHER - special 1
55-7069 FLATWASHER (M8) 1
55-8751 SCREW - alternator pivot (M10 x 90) 1
55-7072 FLATWASHER (M10) 2
55-7005 NUT (M10) 1
8 92-8382 BRACKET - alternator 1
55-5022 SCREW - bracket 4

57
241D0 COMPRESSOR & MOTOR MOUNTING (T-
Revised
1000R/1200R 50s) 09/11/12

58
 COMPRESSOR & MOTOR MOUNTING (T- 241D0
Revised
09/11/12
1000R/1200R 50s)

REF PART NO. DESCRIPTION QTY

55-7727 LOCKWASHER 4
55-7069 FLATWASHER 4
9 51-2027 SCREW - alternator adjust (M10 x 90, full thread) 1
55-7072 FLATWASHER 1
55-1173 FLATWASHER 2
10 92-8383 BRACKET - alternator 1
11 92-9513 BRACKET - tension 1
55-5579 SCREW - bracket 3
55-7144 WASHER - special 4
55-7072 FLATWASHER 3
55-1173 LOCKWASHER 3
12 92-9228 BRACKET - arch support 1
55-5424 SCREW - bracket 3
55-7069 FLATWASHER 3
55-7727 LOCKWASHER 3
13 92-8490 BRACKET - tension 1
55-6764 SCREW - bracket (M8 X 70) 2
55-6215 SCREW - bracket (M8 X 20) 2
55-7072 FLATWASHER 4
55-7122 WASHER - Bellville 4
55-1173 LOCKWASHER 4

59
241G2 COMPRESSOR & JACKSHAFT MOUNTING (T-
Revised
1000R/1200R 30s) 09/11/12

60
 COMPRESSOR & JACKSHAFT MOUNTING (T- 241G2
Revised
09/11/12
1000R/1200R 30s)

REF PART NO. DESCRIPTION QTY

1 98-8502 TRAY - power 1
55-7004 SCREW - tray 8
55-7072 FLATWASHER 8
55-1173 LOCKWASHER 8
2 92-8379 BRACKET - compressor 1
55-4680 SCREW - bracket 6
55-7478 LOCKWASHER 6
55-4638 FLATWASHER 6
3 102-911 COMPRESSOR - X426 LS C5 (T-1000R/1000M, see 226C5) 1
102-900 COMPRESSOR - X430 LS C5 (T-1200R, see 240C3) 1
4 55-5427 SCREW - compressor 4
55-2200 LOCKWASHER 4
55-399 WASHER - special 4
5 92-8380 BRACKET - compressor/alternator 1
55-9106 SCREW - bracket 4
55-896 FLATWASHER 4
6 92-8381 BRACKET - compressor/frame 1
55-5022 SCREW - bracket (M8 x 20) 5
55-5424 SCREW - bracket (M8 x 25) 2
55-7069 FLATWASHER 7
55-7727 LOCKWASHER 7
55-5871 WASHER - special 2
7 45-2255 ALTERNATOR (37 amp) 1
45-2259 ALTERNATOR (120 amp) 1
51-1959 SCREW - alternator adjust (M8 x 25, full thread) 1
55-7727 LOCKWASHER (M8) 1
55-5871 WASHER - special 1
55-8751 SCREW - alternator pivot (M10 x 90) 1
55-7072 FLATWASHER (M10) 2
55-7005 NUT (M10) 1
8 92-8382 BRACKET - alternator 1
55-5424 SCREW - bracket 4
55-7727 LOCKWASHER 4

61
241G2 COMPRESSOR & JACKSHAFT MOUNTING (T-
Revised
1000R/1200R 30s) 09/11/12

62
 COMPRESSOR & JACKSHAFT MOUNTING (T- 241G2
Revised
09/11/12
1000R/1200R 30s)

REF PART NO. DESCRIPTION QTY

55-7069 FLATWASHER 4
9 51-2027 SCREW - alternator adjust (M10 x 90, full thread) 1
55-7072 FLATWASHER 1
55-1173 LOCKWASHER 1
10 92-8383 BRACKET - alternator (adjusting) 1
11 92-8384 BRACKET - alternator (pivot, casting) 1
12 92-8385 BRACKET - alternator to frame 1
55-5579 SCREW - bracket 2
55-7072 FLATWASHER 2
55-1173 LOCKWASHER 2
13 92-9228 BRACKET - arch support 1
55-5022 SCREW - bracket 3
55-7069 FLATWASHER 3
55-7727 LOCKWASHER 3
14 92-9513 BRACKET - tension 1
55-5579 SCREW - bracket to tray 3
55-5424 SCREW - bracket to jackshaft 2
55-1173 LOCKWASHER 5
55-7072 FLATWASHER 5
55-7144 WASHER - special 3
15 92-7760 BRACKET - tension 1
55-5022 SCREW - bracket (M8 X 20) 3
55-6764 SCREW - bracket (M8 X 70) 2
55-7072 FLATWASHER (M8) 5
55-7727 LOCKWASHER (M8) 3
16 78-1697 JACKSHAFT (see 236B6) 1
55-7072 SCREW - jackshaft to bracket (M10 X 20) 4
55-5579 SCREW - jackshaft to bracket (M10 X 25) 4
55-7072 FLATWASHER (M10) 8
55-1173 LOCKWASHER (M10) 8
17 92-7843 BRACKET - jackshaft (cond end) 1
18 92-8386 BRACKET - jackshaft (evap end) 1
19 92-8387 BRACKET - support 1

63
241G2 COMPRESSOR & JACKSHAFT MOUNTING (T-
Revised
1000R/1200R 30s) 09/11/12

64
 COMPRESSOR & JACKSHAFT MOUNTING (T- 241G2
Revised
09/11/12
1000R/1200R 30s)

REF PART NO. DESCRIPTION QTY

55-1173 LOCKWASHER (M10) 6
55-7072 FLATWASHER (M10) 6

65
247B9 BELTS, PULLEYS & FAN GROUP (T-1200R)
Revised
09/11/12

66
 BELTS, PULLEYS & FAN GROUP (T-1200R) 247B9
Revised
09/11/12

REF PART NO. DESCRIPTION QTY

1 78-1669 BELT - engine to motor 1
2 107-349 CLUTCH (see 132D14) 1
55-5022 SCREW - clutch 6
3 77-3037 TENSIONER - belt (see 242G8) 1
4 77-3002 PULLEY - motor/jackshaft 1
55-9724 SCREW - pulley 2
55-7727 LOCKWASHER 2
5 78-1723 BELT - motor to compressor 1
6 77-2964 PULLEY - alternator 1
7 77-2966 PULLEY - compressor (T-1200R) 1
55-4316 SCREW - pulley 1
55-375 LOCKWASHER 1
77-2498 SPACER 1
8 55-5371 KEY - woodruff 1
9 102-900 COMPRESSOR - X430 LS C5 (see 240C3) 1
10 104-791 MOTOR (12 hp) 1
11 78-1697 JACKSHAFT (see 236B6) 1
12 55-7555 KEY - square 1
13 45-2259 ALTERNATOR - 120 amp 1
14 77-2867 HUB - fan 1
55-6220 SCREW - hub 2
55-790 LOCKWASHER 2
55-371 FLATWASHER 2
15 78-1409 FAN - condenser 1
55-141 SCREW - fan 4
55-790 LOCKWASHER 4
16 78-1736 BELT - water pump (see 185F9) 1
17 98-8246 PLENUM - condenser fan 1
18 92-7647 ORIFICE - condenser fan 1
55-6994 SCREW - orifice 2
55-7144 WASHER - special 2
55-7727 LOCKWASHER 2
51-1602 RIVET - bracket 10

67
247B9 BELTS, PULLEYS & FAN GROUP (T-1200R)
Revised
09/11/12

68
 BELTS, PULLEYS & FAN GROUP (T-1200R) 247B9
Revised
09/11/12

REF PART NO. DESCRIPTION QTY

55-9975 CLIP - retaining 2
51-1840 RIVET - clip 2
19 92-7648 BRACKET - air diverter 1
20 204-1903 TOOL - belt tensioner 1

69
236B6 JACKSHAFT ASSEMBLY T-
Revised
1000/1200/1000R/1200R 10/20/10

70
 JACKSHAFT ASSEMBLY T- 236B6
Revised
10/20/10
1000/1200/1000R/1200R

REF PART NO. DESCRIPTION QTY

1 78-1697 JACKSHAFT 1
2 77-2779 *BEARING 2
3 55-9958 *WASHER - wave 1
4 55-9957 *RING - external 2
5 77-2960 *SHAFT 1
6 55-7482 *KEY (2.5 in lg) 1
7 55-1108 *KEY (2.0 in lg) 1
8 NSS *HOUSING 1
9 92-7843 *BRACKET - condenser side 1
10 92-7663 *BRACKET - evaporator side 1
55-5579 *SCREW - bracket 8
55-1173 *LOCKWASHER 8
55-7072 *FLATWASHER 8

71
242G8 IDLER PULLEY (before 2/11)
Revised
07/17/12

72
 IDLER PULLEY (before 2/11) 242G8
Revised
07/17/12

REF PART NO. DESCRIPTION QTY

1 90-438 BRACKET - tensioner (T-1000/1000R/1000M/1200R) 1
2 77-3037 *PULLEY - tensioner 1
3 92-8376 *BRACKET - adjuster 1
4 77-2996 *BUSHING - pulley 1
5 55-8471 *NUT - pulley 1
55-6283 *LOCKWASHER 1
51-1468 *FLATWASHER 1
6 51-2023 *SCREW - adjuster 1
55-7072 *FLATWASHER 2
55-6573 *NUT 1
7 90-437 BRACKET - tensioner (T-570R/600/600R/600M/800/800R/800M) 1

73
145F4 CLUTCH ASSEMBLY (107-349)
Revised
02/01/09

74
 CLUTCH ASSEMBLY (107-349) 145F4
Revised
02/01/09

REF PART NO. DESCRIPTION QTY

107-349 CLUTCH 1
107-348 CLUTCH (under mount units only) 1
1 70-189 *KIT - clutch repair 1
2 70-175 **KIT - bearing 1
3 70-190 **KIT - shoe 1
4 77-2608 ***SPRING 2
NOTE: Clutch 107-291 replaces clutch 107-257 & 107-204. See 132D14 for replacement parts for 107-257. See 94B1 for
replacement parts for 107-204.

75
247B0 REFRIGERATION - CONDENSER
Revised
07/19/11

76
 REFRIGERATION - CONDENSER 247B0
Revised
07/19/11

REF PART NO. DESCRIPTION QTY

1 102-900 COMPRESSOR - X430 LS C5 (T-1200R, see 240C3) 1
102-911 COMPRESSOR - X426 LS C5 (T-1000R, see 226C5) 1
2 66-129 VALVE - discharge 1
3 61-4798 TUBE - valve to strainer 1
4 61-4682 STRAINER - discharge 1
5 61-4799 TUBE - strainer to condenser valve 1
6 66-5492 VALVE - suction 1
7 61-4861 VALVE - condenser inlet 1
44-5174 *COIL - valve 1
8 61-4661 TUBE - valve to condenser 1
9 67-2433 COIL - condenser/radiator (see 236B2) 1
10 61-4883 TUBE - condenser to check valve 1
11 66-5722 VALVE - check 1
12 61-4660 TUBE - check vale to receiver tank 1
13 67-2405 TANK - receiver 1
14 66-7392 VALVE - relief 1
15 61-4784 TUBE - tank to tee 1
16 61-800 DEHYDRATOR 1
17 61-4705 TUBE - dehydrator to evaporator 1
18 61-4884 TUBE - tee to valve 1
19 55-3251 TEE 1
20 61-4785 TUBE - discharge tube to defrost solenoid 1
21 66-6384 VALVE - hot gas & purge (see 116G10) 2
22 61-4786 TUBE - defrost (tee to evaporator) 1
23 61-4787 TUBE - valve to receiver tank 1
24 67-2424 TANK - accumulator 1
55-5579 SCREW - tank 3
55-1173 LOCKWASHER 3
55-7072 FLATWASHER 3
25 55-3682 ELBOW 2
26 61-4525 VALVE - pressure regulator (electric, T-1200R) 1
27 61-4801 TUBE - suction (electric valve to joint, T-1200R) 1
28 61-4800 TUBE - suction (joint to suction valve, T-1200R) 1

77
247B0 REFRIGERATION - CONDENSER
Revised
07/19/11

78
 REFRIGERATION - CONDENSER 247B0
Revised
07/19/11

REF PART NO. DESCRIPTION QTY

29 61-4709 TUBE - evaporator to elbow 1
66-3570 *FITTING - saddle 1
30 11-5513 *VALVE - elbow 1
11-7777 *INSERT - valve 1
55-1983 CAP - valve 1
31 61-5678 TUBE - suction (T-1000R) 1
32 61-5677 TUBE - accumulator to check valve 1
33 61-412 VALVE - check 1
34 61-5676 TUBE - valve to solenoid 1
35 61-4788 TUBE - solenoid to tube 1
36 61-4960 TUBE - suction 1
37 55-7832 ADAPTER - suction 1
38 33-1777 O-RING - suction 1
39 61-4964 TUBE - hot gas 1
40 55-6779 ADAPTER - hot gas 1
41 33-566 O-RING - hot gas 1
42 61-4963 TUBE - liquid 1
43 66-6036 ADAPTER - liquid 1
44 33-1015 O-RING - liquid 1
45 61-4527 VALVE - throttling (mechanical, T-1000R) 1

79
240C4 REFRIGERATION TUBES, CLAMPS &
Revised
MOUNTING (before 2/13) 01/21/13

80
 REFRIGERATION TUBES, CLAMPS & 240C4
Revised
01/21/13
MOUNTING (before 2/13)

REF PART NO. DESCRIPTION QTY

1 92-7655 CLAMP - accumulator tank 1
51-1492 SCREW - bracket (M8 X 40) 2
55-7069 FLATWASHER 8
55-7727 LOCKWASHER 4
55-4621 NUT 4
2 92-7656 BRACKET - ETV 1
55-5022 SCREW - clamp (M8 X 20) 2
55-4506 SCREW - ETV to bracket (M6 X 12) 2
55-4638 FLATWASHER 2
55-7478 LOCKWASHER 2
3 92-7578 BRACKET - strainer 1
51-1960 SCREW - bracket (3/8 X 1-1/2) 1
55-6804 WASHER - sealing 1
55-896 FLATWASHER 1
4 91-3886 CLAMP - tube (1.0 in. dia) 1
5 55-6544 CLAMP - tube (0.25 dia) 5
55-4605 SCREW - clamp (M6 X 40) 4
55-7018 SCREW - clamp (M6 X 55) 1
55-7802 SCREW - clamp (M6 X 60) 1
55-7478 LOCKWASHER 6
55-4638 FLATWASHER 6
55-9084 INSERT - threaded 6
55-5929 SPACER - tubular (1.2 in lg) 1
6 55-6388 CLAMP (0.38 dia) 3
55-4605 SCREW - clamp (M6 X 40) 2
55-7478 LOCKWASHER 2
55-4638 FLATWASHER 2
55-9084 INSERT - threaded 2
7 55-549 CLAMP (0.500 dia) 1
55-7546 SCREW - clamp (M6 X 50) 1
55-7478 LOCKWASHER 1
55-4638 FLATWASHER 1
55-9084 INSERT - threaded 1

81
240C4 REFRIGERATION TUBES, CLAMPS &
Revised
MOUNTING (before 2/13) 01/21/13

82
 REFRIGERATION TUBES, CLAMPS & 240C4
Revised
01/21/13
MOUNTING (before 2/13)

REF PART NO. DESCRIPTION QTY

8 92-9127 BOLTSTRIP - coil 1
55-7069 FLATWASHER 12
55-7727 LOCKWASHER 4
55-7006 NUT 5
9 92-7786 BRACKET - valve 1
55-5955 SCREW - valve 4
55-7478 LOCKWASHER 4
55-9084 INSERT - threaded 14

83
240C3 COMPRESSOR GROUP - X430 (LS C5)
Revised
11/28/12

84
 COMPRESSOR GROUP - X430 (LS C5) 240C3
Revised
11/28/12

REF PART NO. DESCRIPTION QTY

1 102-900 COMPRESSOR - X430 LS C5 (dry, see 223C5) 1
8102-900 COMPRESSOR - X430 LS C5 (dry, new exchange, see 223C5) 1
2 92-7787 BRACKET - compressor 1
3 11-2886 VALVE (Schrader) 1
11-7777 *CORE - valve 1
55-5672 *CAP - valve 1
203-385 SEALER - thread A/R
4 55-459 ADAPTER - test port 1
5 55-1983 CAP - flare 2
33-768 GASKET - flare 2
6 55-9106 SCREW - valve & cover (3/8 x 1-1/8) 9
7 55-896 FLATWASHER 6
8 66-5492 VALVE - suction 1
9 66-2296 *CAP - service valve (plastic, incl gasket) 1
66-3015 *CAP - valve (brass, incl gasket) 1
10 33-3007 **GASKET - plastic cap 1
33-350 **CAP - brass valve 1
11 55-6804 WASHER - sealing 6
12 33-230 O-RING - valve (1.875 id) 1
13 41-7963 TRANSDUCER - suction 1
14 61-5658 ADAPTER - suction valve 1
15 33-1221 O-RING - valve 1
16 55-6776 SCREW - discharge valve 2
17 66-129 VALVE - discharge (incl 9 & 10) 1
18 33-2805 GASKET - valve 3
19 55-5371 KEY - compressor 1
20 41-3847 SWITCH - hpco 1
21 204-972 TOOL - keyway alignment 1
22 22-1028 COVER - drive end (large shaft, 1-3/16 dia) 1
23 22-1055 MANIFOLD - discharge 1
24 55-6822 SCREW - manifold 4
25 91-4134 PLATE - cover 1
26 33-3101 GASKET - cover 1

85
240C3 COMPRESSOR GROUP - X430 (LS C5)
Revised
11/28/12

86
 COMPRESSOR GROUP - X430 (LS C5) 240C3
Revised
11/28/12

REF PART NO. DESCRIPTION QTY

27 55-3466 ADAPTER - transducer 1
28 41-7962 TRANSDUCER - discharge 1
29 66-8928 ADAPTER - o-ring seal 1
30 33-1461 O-RING - cap 1
31 66-9387 CAP - adapter 1
32 92-8483 BRACKET - harness 1
55-8764 STUD - bracket 2
55-402 FLATWASHER 2
55-375 LOCKWASHER 2
55-289 NUT 2

87
223C5 COMPRESSOR - X430 LS C5
Revised
11/28/12

88
 COMPRESSOR - X430 LS C5 223C5
Revised
11/28/12

REF PART NO. DESCRIPTION QTY

102-900 COMPRESSOR - X430 LS C5 (dry) 1
8102-900 COMPRESSOR - X430 LS C5 (dry, new exchange, see 223C5) 1
8102-927 COMPRESSOR - X430 LS C5 (EMEIA, dry, reman) 1
1 NSS *BODY - compressor 1
2 22-1027 *CRANKSHAFT 1
55-1409 **RIVET - counterweight A/R
3 22-123 *PLUG - oil metering 1
4 55-4720 *PLUG 3
5 55-4213 *PIN - dowel 1
6 77-169 *BEARING - ball 1
7 77-2872 *BEARING - ball (C5) 1
8 22-639 *ROD - connecting 4
9 55-5062 **BOLT - connecting rod 2
10 51-666 **NUT (12 point) 2
11 11-475 **BUSHING - piston pin 1
12 22-1246 *BEARING SET - connecting rod (standard) 4
22-1264 *BEARING SET (0.005 us) 4
22-1265 *BEARING SET (0.010 us) 4
22-1266 *BEARING SET (0.020 us) 4
22-1267 *BEARING SET (0.030 us) 4
13 22-850 *PISTON 4
14 NSS **PIN - piston 4
15 55-2122 **RING - retaining 8
16 51-115 **NUT 1
17 NSS **REED - piston 1
18 NSS **HEAD - piston 1
19 33-1549 *GASKET - pump end 1
20 22-1277 *HOUSING - oil pump 1
55-4210 *PIN - dowel 1
21 33-1223 **O-RING 2
22 22-1149 *SHAFT - oil pump 1
23 55-9760 *KEY - shaft 1
24 22-1160 *PUMP - oil (incl items 21-23) 1
NOTE: This compressor does not contain compressor oil. Add one gallon of oil before running compressor. For R404A,
R134a & R407C, use 203-513 oil. For R12, R22, R502, R403B, R402A & R401B, use 67-404 oil.

89
223C5 COMPRESSOR - X430 LS C5
Revised
11/28/12

90
 COMPRESSOR - X430 LS C5 223C5
Revised
11/28/12

REF PART NO. DESCRIPTION QTY

25 33-239 *O-RING 2
26 33-1175 *O-RING 1
27 55-6752 *PLUG - oil pump cover 1
33-2095 **O-RING 4
28 22-1278 *COVER - pump 1
29 55-4211 *PIN - dowel 1
30 22-784 *REGULATOR 1
31 33-672 **O-RING 1
32 55-681 *SCREW - cover to housing 2
51-149 *FLATWASHER 2
33 55-183 *SCREW - pump 8
34 11-9001 *VALVE - tee 1
203-393 *SEALER - thread A/R
55-1983 *CAP - valve 1
35 22-611 *SCREEN - oil pickup 1
36 33-2205 *O-RING 1
37 99-4848 *CLAMP - screen 1
38 55-291 *NUT 1
39 55-366 *LOCKWASHER 2
40 99-4849 *BRACKET - screen 1
41 55-165 *SCREW - bracket 2
55-366 *LOCKWASHER 2
42 55-6751 *PLUG - magnetic 2
33-2095 *O-RING 2
43 33-2515 *GASKET - oil sump 16
44 22-747 *SUMP - oil (two drain holes) 1
45 55-1417 *SCREW - oil sump 16
55-896 *FLATWASHER 16
46 22-350 *SIGHT GLASS 3
33-822 *O-RING 3
47 33-2552 *GASKET - cylinder head 2
48 22-789 *HEAD - cylinder 2
49 55-6805 *SCREW (2 in lg) 12
NOTE: This compressor does not contain compressor oil. Add one gallon of oil before running compressor. For R404A,
R134a & R407C, use 203-513 oil. For R12, R22, R502, R403B, R402A & R401B, use 67-404 oil.

91
223C5 COMPRESSOR - X430 LS C5
Revised
11/28/12

92
 COMPRESSOR - X430 LS C5 223C5
Revised
11/28/12

REF PART NO. DESCRIPTION QTY

50 55-6806 *SCREW (2-5/8 in lg) 8
51 55-6804 *WASHER - sealing 20
52 33-2019 *O-RING 20
53 22-656 *SLEEVE - cylinder 4
54 33-408 *O-RING 4
55 22-990 *PLATE - valve 4
56 55-6750 *PLUG - oil fill 1
66-8043 *PLUG - oil fill (use with compr oil filter tube) 1
57 22-306 *SCREEN - suction 1
58 33-1221 *O-RING 1
59 22-653 *VALVE - check 2
60 22-787 *VALVE - check (oil return) 1
61 22-568 *VALVE - check 2
62 22-1101 *SEAL - crankshaft (for 1-3/16 dia crankshaft) 1
63 33-2513 *GASKET - drive end 1
64 22-671 *PLATE - crankshaft cover 1
65 55-9106 *SCREW - housing 9
55-896 *FLATWASHER 9
66 99-6545 *PLATE - suction inlet 1
67 55-329 *SCREW - plate 4
68 11-2886 *VALVE (Schrader) 1
11-7777 *CORE - valve 1
55-5672 *CAP - valve 1
69 91-5630 *PLATE - cover 1
70 91-9858 *PLATE - cover (w/ lifting hole) 1
71 33-2805 *GASKET - manifold 1
72 55-329 *SCREW - plate 4
73 33-3103 *GASKET - manifold 1
203-513 *OIL - compressor (use w/ R134a, R404A) A/R
67-404 OIL - compressor (R12, R22, R502, R403B, R402A & R401B) A/R
30-243 KIT - gasket 1
NOTE: This compressor does not contain compressor oil. Add one gallon of oil before running compressor. For R404A,
R134a & R407C, use 203-513 oil. For R12, R22, R502, R403B, R402A & R401B, use 67-404 oil.

93
131F1 COMPRESSOR GASKET SET (30-243)
Revised
07/01/11

94
 COMPRESSOR GASKET SET (30-243) 131F1
Revised
07/01/11

REF PART NO. DESCRIPTION QTY

30-243 KIT - gasket 1
1 33-110 *GASKET - pump housing (X426) 1
2 33-235 *O-RING - dust seal 1
3 33-239 *O-RING - oil galley 2
4 33-408 *O-RING - cylinder sleeve 4
5 33-2205 *O-RING - oil pickup tube 1
6 33-672 *O-RING - regulator 1
7 33-822 *O-RING - sight glass 1
8 33-1175 *O-RING - oil pump cover 1
9 33-1221 *O-RING - throttling valve 1
10 33-1223 *O-RING - oil pump 1
11 33-1549 *GASKET - pump housing (X430) 1
12 33-2019 *O-RING - cylinder head screw 24
13 33-2095 *O-RING - oil pump plug 2
14 33-2513 *GASKET - drive plate 1
15 33-2515 *GASKET - oil sump 1
16 33-2805 *GASKET - manifold 3
17 33-2552 *GASKET - cylinder head 2
18 55-381 *WASHER - oil fill 1
19 55-895 *WASHER - oil pump 2
20 55-896 *WASHER - compressor seal (3/8) 57

95
235H5 RECEIVER TANK GROUP
Revised
12/21/12

96
 RECEIVER TANK GROUP 235H5
Revised
12/21/12

REF PART NO. DESCRIPTION QTY

1 67-2405 TANK - receiver (100mm dia) 1
67-2706 TANK - receiver (127mm dia, use w/ mc (micro channel coil, TSA) 1
67-2707 TANK - receiver (127mm dia, use w/ mc coil, EMEIA) 1
67-2708 TANK - receiver (152mm dia, use w/ mc coil, TSA SPECTRUM) 1
67-2709 TANK - receiver (152mm dia, use w/ mc coil, EMEIA SPECTRUM) 1
2 66-9257 *BALL - sight glass 1
3 33-2419 *O-RING 1
4 67-2668 *INDICATOR - liquid 1
5 66-7392 *VALVE - relief 1
6 55-6573 NUT - receiver tank 2
7 55-1173 LOCKWASHER 2
8 55-7072 FLATWASHER 2

97
235H6 DEHYDRATOR GROUP
Revised
12/12/12

98
 DEHYDRATOR GROUP 235H6
Revised
12/12/12

REF PART NO. DESCRIPTION QTY

1 61-800 DEHYDRATOR (inc o-rings) 1
2 33-1015 *O-RING 2
3 55-8268 SHOULDER 2
4 55-8267 NUT - shoulder 2
5 33-4984 PAD - dehydrator 1
6 92-7545 CLAMP - dehydrator 1
55-7035 SCREW - clamp 2
55-7075 FLATWASHER 2
55-7170 LOCKWASHER 2
55-9084 INSERT - threaded 2

99
192E1 REFRIGERATION COMPONENTS (S-2)
Revised
02/01/12

100
 REFRIGERATION COMPONENTS (S-2) 192E1
Revised
02/01/12

REF PART NO. DESCRIPTION QTY

1 67-1997 COIL - evaporator 1
2 55-2239 CLAMP - tube 1
55-9762 NUT - clamp 1
3 33-282 GROMMET (3/8 id) 2
33-1215 GROMMET (1/2 id) 2
4 61-1029 TUBE - serpentine 1
5 61-2532 TUBE - solenoid to serpentine 1
6 61-2531 TUBE - hot gas 1
7 61-1057 TUBE - drain pan to distributor 1
8 61-2526 TUBE - suction 1
9 61-2156 SOLENOID - hot gas (see 116G14) 1
10 61-2926 TUBE - adapter to valve (hot gas, before 3/11) 1
11 55-6779 ADAPTER - bulkhead (hot gas, before 3/11) 1
12 33-566 O-RING - hot gas (1/2 id) 1
13 33-1015 O-RING - liquid (3/8 id) 1
14 66-6036 ADAPTER - bulkhead (liquid, before 3/11) 1
15 61-2650 TUBE - liquid (before 3/11) 1
16 55-6222 TEE 1
17 61-1037 VALVE - solenoid (liquid) 1
60-276 *KIT - repair 1
41-3681 *COIL 1
18 61-2649 TUBE - valve to exchanger 1
19 61-2527 HEAT - exchanger 1
20 61-1713 SOLENOID - suction (before 3/11) 1
60-275 *KIT - repair 1
44-5174 *COIL - valve 1
21 33-1222 O-RING - suction (3/4 id) 1
22 61-2647 TUBE - suction to check valve 1
23 66-3655 VALVE - check (see 9G12) 1
24 61-2648 TUBE - valve to tee 1
25 61-2528 TUBE - liquid (exchanger to valve) 1
26 61-974 VALVE - expansion 1
27 61-2530 TUBE - valve to distributor 1

101
192E1 REFRIGERATION COMPONENTS (S-2)
Revised
02/01/12

102
 REFRIGERATION COMPONENTS (S-2) 192E1
Revised
02/01/12

REF PART NO. DESCRIPTION QTY

28 61-2529 TUBE - equalizer 1
29 61-1030 CLAMP - defrost tube 4
30 92-4636 CLAMP - serpentine tube 2
55-2260 RIVET - clamp 8
31 61-5560 TUBE - hot gas (3/11 & after) 1
32 61-5467 SOLENOID - suction (trailer, 3/11 & after) 1
61-5469 SOLENOID - suction (truck, 3/11 & after) 1
33 61-5561 TUBE - swedge to tee (3/11 & after) 1

103
177A0 ELECTRICAL COMPONENTS (S-2)
Revised
02/25/11

104
 ELECTRICAL COMPONENTS (S-2) 177A0
Revised
02/25/11

REF PART NO. DESCRIPTION QTY

1 40-975 KIT - temperature sensor (return air & coil, ungraded) 1
44-9906 TAB - connector 1
2 61-2156 SOLENOID - hot gas (see 116G14) 1
3 61-1037 VALVE - solenoid (liquid) 1
60-276 *KIT - repair 1
41-3681 *COIL 1
4 61-1713 SOLENOID - suction (before 3/11) 1
5 40-974 KIT - sensor (discharge air, graded) 1
6 78-1554 BLOWER - variable (12V) 2
55-9694 SCREW - blower 8
7 78-1251 HOUSING - blower 1
8 78-1252 COVER - blower 1
9 92-4181 BRACKET - terminal board 1
55-9693 SCREW - bracket 4
55-9763 NUT 4
10 44-6110 BOARD - terminal 1
55-9694 SCREW - terminal board 4
11 92-1446 MARKSTRIP - terminal board 1
12 41-4291 WIRE - resistance (2590 mm) 1
41-4292 WIRE - resistance (1955 mm) 1
13 41-4795 WIRE - resistance (7327 mm) 1
41-4796 WIRE - resistance (6267 mm) 1
14 61-5469 SOLENOID - suction (after 3/11) 1

105
180F8 FRAME, COVERS, & PANELS (S-2 TMT)
Revised
01/20/13

106
 FRAME, COVERS, & PANELS (S-2 TMT) 180F8
Revised
01/20/13

REF PART NO. DESCRIPTION QTY

1 92-1437 COVER - back (plastic) 1
98-7978 COVER - back (metal) 1
51-718 SCREW - cover (use with metal back cover, 98-7978, item 1) 2
2 92-4638 LATCH - pawl (use with plastic back cover, 92-1437, item 1) 2
3 92-7702 *HINGE 2
4 33-3443 GROMMET - bumper 4
5 92-6474 GRILLE - blower intake (use with metal back cover, 98-7978, item 1) 1
N/A GRILLE - blower intake (plastic not available, use metal grille 92-6474) 1
51-1749 PUSHNUT 1
6 92-1436 COVER - front (plastic, blower outlet) 1
77-2801 *WASHER - spacer 5
98-7976 COVER - front (metal, blower outlet) 1
7 55-9761 SCREW - cover 5
8 92-1433 DRAIN PAN - lower 1
55-9761 SCREW - drain pan 6
9 33-3620 FOAM - drain pan 1
10 92-2698 DRAIN PAN - upper 1
11 33-3446 FOAM - left side 1
12 33-3445 FOAM - right side 1
13 92-1429 COVER - right side (plastic) 1
92-6622 COVER - right side (metal) 1
14 92-1430 COVER - left side (plastic) 1
92-6623 COVER - left side (metal) 1
15 51-251 FASTENER - cover (plastic covers) 6
51-718 SCREW - cover (metal covers) 6
16 33-3886 FOAM - discharge area 2
17 33-3620 FOAM - discharge area 1
18 33-3881 FOAM - drain pan (front) 1
19 33-3884 FOAM - right side 1
20 33-3885 FOAM - left side 1
21 98-6987 FRAME - evaporator 1

107
176H5 REFRIGERATION COMPONENTS (S-3, TRUCK)
Revised
02/25/11

108
 REFRIGERATION COMPONENTS (S-3, TRUCK) 176H5
Revised
02/25/11

REF PART NO. DESCRIPTION QTY

1 67-1853 COIL - evaporator 1
2 55-2239 CLAMP - distributor 1
3 33-282 GROMMET (3/8 id) 2
33-1215 GROMMET (1/2 id) 2
33-563 GROMMET (9/16 id) 2
4 61-1063 TUBE - serpentine 1
5 61-1030 CLAMP - defrost tube 4
55-2260 RIVET - clamp & serpentine tube 13
6 61-2531 TUBE - solenoid to serpentine 1
7 61-1057 TUBE - drain pan to distributor 1
8 61-2526 TUBE - suction 1
9 61-2156 SOLENOID - hot gas (see 116G14) 1
55-3029 SCREW - valve 2
55-2202 LOCKWASHER 2
10 92-1431 BRACKET - valve 1
55-9693 SCREW - bracket 1
11 61-2926 TUBE - hot gas (before 3/11) 1
12 55-6779 ADAPTER - bulkhead (defrost, before 3/11) 1
55-6393 NUT - bulkhead 1
55-9146 LOCKWASHER 1
13 33-566 O-RING - defrost (1/2 id) 1
14 33-1015 O-RING - liquid (3/8 id) 1
15 66-6036 ADAPTER - bulkhead (liquid, before 3/11) 1
55-6780 NUT - bulkhead 1
55-9147 LOCKWASHER 1
16 55-6222 TEE (3/8 x 3/8 x 1/2) 1
17 61-1037 VALVE - solenoid (liquid) 1
60-276 *KIT - repair 1
41-3681 *COIL 1
18 61-2648 TUBE - tee to check valve 1
19 61-2650 TUBE - liquid (adapter to tee, before 3/11) 1
20 66-3655 VALVE - check 1
21 61-2647 TUBE - liquid (tee to adapter) 1

109
176H5 REFRIGERATION COMPONENTS (S-3, TRUCK)
Revised
02/25/11

110
 REFRIGERATION COMPONENTS (S-3, TRUCK) 176H5
Revised
02/25/11

REF PART NO. DESCRIPTION QTY

22 61-2649 TUBE - liquid (valve to exchanger 1
23 33-1222 O-RING - suction (3/4 id) 1
24 61-1714 SOLENOID - suction (before 3/11) 1
60-275 *KIT - repair 1
44-5174 *COIL 1
55-6812 NUT - bulkhead 1
55-7199 LOCKWASHER 1
25 61-2527 HEAT EXCHANGER 1
55-4953 NUT - exchanger 2
55-2086 FLATWASHER 2
26 61-2528 TUBE - heat exchanger 1
27 61-975 VALVE - expansion 1
28 61-2529 TUBE - equalizer 1
29 61-2530 TUBE - liquid 1
30 92-4636 CLAMP - serpentine tube 1
55-2260 RIVET - clamp 12
31 61-5560 TUBE (after 3/11) 1
32 61-5470 SOLENOID - suction (after 3/11) 1
33 61-5561 TUBE - swedge to tee (after 3/11) 1

111
177E1 ELECTRICAL COMPONENTS (S-3)
Revised
11/16/11

112
 ELECTRICAL COMPONENTS (S-3) 177E1
Revised
11/16/11

REF PART NO. DESCRIPTION QTY

1 40-975 KIT - temperature sensor (return air & coil, ungraded) 2
2 61-2156 SOLENOID - hot gas (see 116G14) 1
3 61-1037 SOLENOID - liquid 1
60-276 *KIT - repair 1
41-3681 *COIL 1
4 61-1714 SOLENOID - suction (before 3/11) 1
60-275 *KIT - repair 1
44-5174 *COIL 1
5 40-974 KIT - sensor (discharge air, graded) 1
6 78-1554 BLOWER - variable (12V) 3
55-9694 SCREW - blower 12
7 78-1255 HOUSING - blower 1
8 78-1256 COVER - blower 1
9 92-4308 BRACKET - terminal board 1
55-9693 SCREW - bracket 4
55-9810 NUT 4
10 44-6110 BOARD - terminal 1
44-3918 JUMPER - terminal 1
55-9694 SCREW - terminal board 4
11 92-4307 MARKSTRIP - terminal board 1
12 41-4303 WIRE - resistance (3000 mm) 1
41-4304 WIRE - resistance (4000 mm) 1
13 41-4797 WIRE - resistance (7267 mm) 1
41-4798 WIRE - resistance (9047 mm) 1
14 91-7266 CLAMP - sensor 1
15 61-5467 SOLENOID - suction (3/11 & after) 1

113
204D4 FRAME AND PANELS (S-3)
Revised
02/01/12

114
 FRAME AND PANELS (S-3) 204D4
Revised
02/01/12

REF PART NO. DESCRIPTION QTY

1 92-1448 COVER - back (plastic) 1
98-7979 COVER - back (metal) 1
51-718 SCREW - cover (metal cover) 2
2 92-4638 LATCH - pawl (plastic cover) 2
3 92-7702 *HINGE 3
4 33-3443 GROMMET - bumper 4
5 92-6473 GRILLE - blower intake (use with metal back cover, 98-7979, item 1) 1
6 92-1450 COVER - front (plastic) 1
77-2801 *WASHER - spacer 6
98-7977 COVER - front (metal) 1
7 55-9761 SCREW - cover 6
8 92-1452 DRAIN PAN - lower 1
55-9761 SCREW - drain pan 6
9 33-3889 FOAM - drain pan 1
10 92-2699 DRAIN PAN - upper 1
11 33-3446 FOAM - left side 1
12 33-3445 FOAM - right side 1
13 92-1429 COVER - right side (plastic) 1
92-6622 COVER - right side (metal) 1
14 92-1430 COVER - left side (plastic) 1
92-6623 COVER - left side (metal) 1
15 51-251 FASTENER - cover (plastic cover) 6
51-718 SCREW - cover (metal cover) 2
16 33-3886 FOAM - discharge area 3
17 33-3888 FOAM - drain pan (front) 1
18 33-4165 FOAM - top panel 1
19 33-4166 FOAM - top panel (front) 1
20 33-3884 FOAM - right side 1
21 33-3885 FOAM - left side 1
22 98-6783 FRAME - evaporator 1

115
177A8 HARNESS & TUBING
Revised
12/06/05

116
 HARNESS & TUBING 177A8
Revised
12/06/05

REF PART NO. DESCRIPTION QTY

1 41-4743 HARNESS - fan 2
2 41-4744 HARNESS - evaporator 2
3 44-8897 *CONNECTOR (24-pin) 1
4 66-6179 VALVE - check (see 106C14) 2
5 55-6712 TEE (7/8) 1
6 61-831 TUBE - suction 1
7 55-5935 *NUT - shoulder 1
55-5939 *SHOULDER (#20) 1
8 33-1777 O-RING - suction 1
9 61-2957 TUBE - hot gas 1
10 55-6838 NUT - shoulder 1
55-6837 SHOULDER 1
11 33-566 O-RING - hot gas 1
12 66-9393 TUBE - liquid 1
13 55-8267 NUT - shoulder 1
55-8268 SHOULDER 1
14 33-1015 O-RING - liquid 1

117
176H4 INSTALLATION COMPONENTS (REMOTE
Revised
EVAPORATOR w/ O-Ring Connections) 05/13/12

118
 INSTALLATION COMPONENTS (REMOTE 176H4
Revised
05/13/12
EVAPORATOR w/ O-Ring Connections)

REF PART NO. DESCRIPTION QTY

1 55-3686 NUT - unit 4
55-5725 WASHER - special (3/8 thick) 4
55-9472 WASHER - special 4
2 33-3444 INSULATION - heat exchanger 1
3 92-1455 PIPE - defrost drain (809 mm) 1
92-1442 PIPE - defrost drain (1000 mm) 1
4 55-9767 CONNECTOR - elbow (defrost drain) 2
5 41-4797 WIRE - resistance (S-3, 7267 mm) 1
41-4798 WIRE - resistance (S-3, 9047 mm) 1
41-4796 WIRE - resistance (S-2, 6267 mm) 1
41-4795 WIRE - resistance (S-2, 7327 mm) 1
6 92-2238 BRACKET - tube 1
55-5955 SCREW - bracket 2
55-4638 FLATWASHER 4
55-7007 NUT 2
7 55-3741 CLAMP - tube 1
55-4666 SCREW - clamp 1
55-4638 FLATWASHER 2
55-7007 NUT 1
8 33-1217 GROMMET (1-3/8 id) 2
9 33-566 O-RING - defrost (1/2 id) 1
10 33-1015 O-RING - liquid (3/8 id) 1
11 33-1222 O-RING - suction (3/4 id) 1
12 61-1043 TUBE - hot gas (before 3/11) 1
55-8951 *SHOULDER - o-ring seal 1
67-1126 TUBE (1/2 x 50 ft, after 3/11) A/R
13 55-8950 NUT - hot gas (13/16-16) 1
14 61-1041 TUBE - liquid (before 3/11) 1
55-8268 *SHOULDER - o-ring seal 1
67-712 TUBE (3/8 x 50 ft, after 3/11) A/R
15 55-8267 NUT - liquid (11/16-16) 1
16 61-1066 TUBE - suction (before 3/11) 1
67-1041 TUBE (7/8 x 50 ft, after 3/11) A/R

119
176H4 INSTALLATION COMPONENTS (REMOTE
Revised
EVAPORATOR w/ O-Ring Connections) 05/13/12

120
 INSTALLATION COMPONENTS (REMOTE 176H4
Revised
05/13/12
EVAPORATOR w/ O-Ring Connections)

REF PART NO. DESCRIPTION QTY

17 51-135 NUT - suction (1-3/16-12) 1
18 61-1044 TEE - hot gas 1
19 61-1042 TEE - liquid line 1
20 55-6522 COUPLING (3/8) 1
55-8432 COUPLING (1/2) 1
55-3740 COUPLING (7/8) 2
21 55-6359 ELBOW (3/8) 1
55-1483 ELBOW (1/2) 1
55-3326 ELBOW (7/8) 1
22 55-3251 TEE (3/8) 1
55-2296 TEE (1/2) 1
55-8968 TEE (1-1/8 x 7/8 x 7/8) 1
55-7211 TEE (1-3/8 x 7/8 x 7/8) 1
23 55-2686 CLAMP - hose 1
24 98-6722 HOSE - drain 1
25 203-497 PACKAGE - refrigeration oil 1
26 66-1273 VALVE - drain 1
27 41-6349 HARNESS - jumper (fan) 1
28 41-6350 HARNESS - jumper (control) 1
29 61-3053 STRAINER - liquid line (in-line) 1

121
235F6 REMOTE EVAPORATOR GUARD
Revised
01/15/11

122
 REMOTE EVAPORATOR GUARD 235F6
Revised
01/15/11

REF PART NO. DESCRIPTION QTY

98-320 GUARD - remote evaporator (S-3, see 197C4) 1
98-319 GUARD - remote evaporator (S-2, see 197C4) 1
98-320 GUARD - remote evaporator (S-3, see 197C4) 1
98-319 GUARD - remote evaporator (S-2, see 197C4) 1
1 92-7587 MEMBER - side (aluminum) 2
92-7621 MEMBER - side (stainless steel) 2
2 92-7590 BEAM - cross (S-3, aluminum) 4
92-7622 BEAM - cross (S-3, stainless steel) 4
92-7588 BEAM - cross (S-2, aluminum) 4
92-7623 BEAM - cross (S-2, stainless steel) 4
51-271 SCREW - cross beam 8
3 92-7589 CORNERPLATE - roof 4
4 55-5005 SCREW - corner plate 4
51-137 WASHER 4

123
197C4 EVAPORATOR GUARDS (S-2/3/4/6)
Revised
02/01/12

124
 EVAPORATOR GUARDS (S-2/3/4/6) 197C4
Revised
02/01/12

REF PART NO. DESCRIPTION QTY

1 90-319 GUARD - evaporator (S-2) 1
2 90-320 GUARD - evaporator (S-3) 1
3 90-321 GUARD - evaporator (S-4) 1
4 90-322 GUARD - evaporator (S-6) 1
5 90-422 KIT - evaporator guard brackets 1
55-4640 *NUT - guard 4
55-4246 *WASHER 4

125
247C1 ELECTRICAL COMPONENTS (SPECTRUM)
Revised
10/11/12

126
 ELECTRICAL COMPONENTS (SPECTRUM) 247C1
Revised
10/11/12

REF PART NO. DESCRIPTION QTY

1 41-8698 HARNESS - sensor (see 236D1) 1
2 40-975 KIT - sensor (ungraded) 1
3 41-8737 SWITCH - rocker 1
4 41-9081 SOLENOID - fuel (see 235A4) 1
5 41-8697 HARNESS - main (SR-2, before 8/11, see 235F3) 1
42-155 HARNESS - main (SR-3, 8/11 & after, see 235F3) 1
6 41-6538 SENSOR - engine coolant 1
7 41-6582 GLOW PLUG (see 208F7) 3
8 41-4470 SWITCH - oil level 1
33-4160 *O-RING - switch 1
9 41-7064 SENSOR - oil pressure 1
10 44-9298 SENSOR - rpm 1
11 45-1718 STARTER (see 132A8) 1
45-2326 STARTER (standard life plus) 1
12 41-3847 SWITCH - hpco 1
13 41-7962 TRANSDUCER - discharge 1
14 61-4861 VALVE - condenser inlet (see 247B0) 1
44-5174 *COIL - valve 1
15 66-6384 VALVE - purge (see 116G10) 2
16 45-2259 ALTERNATOR (120 amp, see 241C1) 1
17 104-791 MOTOR (T-1200/1000, 12 hp) 1
18 42-427 SWITCH - coolant level 1
19 40-980 BOX - remote light (optional, see 226E6) 1
20 41-8742 HARNESS - controller (see 235F1) 1
21 45-2376 HMI - controller (standard) 1
45-2385 HMI - controller (premium) 1
22 204-1916 TOOL - controller diagnostic 1
23 41-7059 PUMP - fuel (12V) 1
24 41-3664 HARNESS - fuel pump 1
25 NSS BOX - power receptacle (see 240C5 EMEIA) 1

127
241B0 CONTROL BOX (SPECTRUM)
Revised
11/29/12

128
 CONTROL BOX (SPECTRUM) 241B0
Revised
11/29/12

REF PART NO. DESCRIPTION QTY

1 98-8222 BOX - control 1
2 55-4318 NUT - u 4
3 41-8737 SWITCH - on/off (rocker) 1
4 99-3281 MOUNT - cable tie 5
51-1851 SCREW - mount 5
55-2331 BANDWRAP (4.0 dia) A/R
55-2330 BANDWRAP (1.75 dia) A/R
55-2332 BANDWRAP (0.75 dia) A/R
5 45-2268 BOARD - controller (SPECTRUM SR-2) 1
845-2268 BOARD - controller (reman, SPECTRUM SR-2) 1
51-1851 SCREW - controller 9
6 45-2275 BOARD - interface (SPECTRUM) 1
845-2275 BOARD - interface (reman, SPECTRUM) 1
51-1767 *SCREW - interface board 9
7 41-1932 *FUSE (1 amp) 1
41-2543 *FUSE (2 amp) 4
44-9524 *FUSE (3 amp) 3
44-9359 *FUSE (7.5 amp) 1
44-9758 *FUSE (10 amp) 1
44-9758 *FUSE (15 amp) 2
41-226 *FUSE (40 amp, small) 1
41-3666 *FUSE (60 amp) 1
41-5786 FUSE (40 amp, maxi) 1
8 41-8697 HARNESS - main (SR-2, before 8/11, see 235F3) 1
42-155 HARNESS - main (SR-3, 8/11 & after, see 235F3) 1
9 41-8698 HARNESS - sensor (see 241G5) 1
10 41-8700 HARNESS - communications (SR-2, see 236D2) 1
42-156 HARNESS - communications (SR-3, see 250F4) 1
11 41-8742 HARNESS - HMI 1
12 41-8870 *PLUG - 8-pin (J14 & HMI) 2
41-5719 *SOCKET - gold (20 ga) 16
41-6256 *SEAL - wire 16
33-3908 *GASKET - plug 2

129
241B0 CONTROL BOX (SPECTRUM)
Revised
11/29/12

130
 CONTROL BOX (SPECTRUM) 241B0
Revised
11/29/12

REF PART NO. DESCRIPTION QTY

13 NSS TRAY - high voltage (see 235F2) 1
51-1851 SCREW - tray 6
14 33-4503 FOAM - wire harness 1
15 92-7579 BRACKET - harness retaining 1
51-2131 SCREW - bracket 2
16 98-8024 DOOR - control box (see 236D5) 1
17 33-4504 GASKET - door 1
18 41-6889 MODULE - expansion (SPECTRUM) 1
55-9966 SCREW - module 3
19 92-7183 NAMEPLATE - Relay Board 1
20 98-8742 BOX - control 1
21 98-8743 DOOR - control box 1
22 92-9308 HINGE - door 1
55-7407 SCREW - hinge 10
55-7171 LOCKWASHER 10
55-7089 FLATWASHER 10
23 92-9309 PLATE - hinge 1
24 33-4828 GASKET - door 1
25 45-2503 BOARD - controller (SPECTRUM SR-3) 1

131
235F2 HIGH VOLTAGE TRAY
Revised
01/22/13

132
 HIGH VOLTAGE TRAY 235F2
Revised
01/22/13

REF PART NO. DESCRIPTION QTY

1 92-7580 TRAY - high voltage 1
2 41-7934 CONTACTOR & TIMER 2
3 41-6096 ADAPTER - overload relay 1
4 41-6409 RELAY - overload (230/3/50-60, T-600/600R/600M/800/800R/800M) 1
41-6410 RELAY - overload (400-460/3/50-60, T-600/600M/600R/800/800R) 1
41-6094 RELAY - overload (230/3/50-60, T-1000/T1200R) 1
41-6315 RELAY - overload (460/3/50-60, T-1000/1000 M/T1200R) 1
5 41-4800 SELECTOR - phase (before 12/12) 1
42-792 SELECTOR - phase (12/12 & after) 1
55-7862 SCREW - components (10mm) 5
55-7664 SCREW - components (16mm) 1
55-7700 SCREW - components (30mm) 2
55-9810 NUT - components 8
55-7697 FLATWASHER 7
55-7369 LOCKWASHER 8
6 51-1879 STUD - ground 2
51-717 NUT 2
7 92-7630 BRACKET - shield 1
51-2131 SCREW - bracket 6
8 99-6093 MOUNT - cable tie 3
51-1602 RIVET - mount 3
9 41-8738 HARNESS - 50 units 1
10 41-5745 *PLUG - 6-pin (phase selector) 1
33-4015 *GASKET - plug 1
41-5719 *SOCKET - gold (18 ga) 5
41-6256 *SEAL - wire 5
11 41-7510 *RECEPTACLE - 9-pin 1
41-8739 *PIN - gold (18 ga) 6
12 44-7245 *TERMINAL - ring (red) 1
41-8868 *TERMINAL - ring (blue) 1
13 44-9888 *TERMINAL - pin 2
14 41-280 *TERMINAL - fork (red) 2
41-8869 *TERMINAL - fork (blue) 2

133
235F2 HIGH VOLTAGE TRAY
Revised
01/22/13

134
 HIGH VOLTAGE TRAY 235F2
Revised
01/22/13

REF PART NO. DESCRIPTION QTY

15 41-5629 CONTACTOR - heater (optional) 1
55-9763 NUT - contactor 2
16 92-7555 BRACKET - heater relay 1
55-7862 SCREW - bracket 2
55-7369 LOCKWASHER 2
55-7697 FLATWASHER 2

135
241G4 MAIN HARNESS
Revised
01/21/13

136
 MAIN HARNESS 241G4
Revised
01/21/13

REF PART NO. DESCRIPTION QTY

1 41-8697 HARNESS - main (SR-2, before 8/11) 1
42-155 HARNESS - main (SR-3, 8/11 & after) 1
2 44-9768 *RECEPTACLE - 36-pin (J7) 1
44-9769 *LOCK - receptacle 1
44-9855 *TERMINAL 28
3 44-5719 *CONNECTOR - 8-pin (J15) 1
44-5630 *TERMINAL 6
4 44-5087 *TERMINAL - fork (yellow #10, 10-12 ga) 3
5 41-8736 *PLUG - 4-pin (sensor & ETV) 2
41-8815 *WEDGE - 4-pin 2
41-8816 *SOCKET - gold (sensor connector, 18 ga) 4
44-9587 *SOCKET (18 ga) 4
6 44-2793 *TERMINAL - ring (1/4 yellow) 7
41-8817 *TERMINAL - ring (1/4 blue) 2
7 41-8758 *PLUG - 8-pin (sensor harness) 1
41-8759 *WEDGE - 8-pin 1
44-9593 *SOCKET (14-16 ga) A/R
44-9587 *SOCKET (18 ga) A/R
8 41-8818 *RECEPTACLE - 2-pin 4
41-8819 *WEDGE - 2-pin 4
44-9597 *PIN - (14-16 ga) 4
44-9591 *TERMINAL - pin (16-18 ga) 2
41-8821 *PIN - gold (18 ga) 2
9 41-8733 *PLUG - 2-pin 6
10 41-7619 *COVER - terminal (starter) 1
41-7620 *TERMINAL 1
41-8822 *SEAL - connector 1
11 41-4857 *PLUG - 1-pin (glow plug) 1
44-9836 *SOCKET (12-14 ga) 1
12 41-8734 *PLUG - 3-pin (fuel solenoid) 1
41-8823 *WEDGE - 3-pin 1
44-9593 *SOCKET (14-16 ga) 3
13 44-2788 *TERMINAL - fork (22-16 ga red) 4

137
241G4 MAIN HARNESS
Revised
01/21/13

138
 MAIN HARNESS 241G4
Revised
01/21/13

REF PART NO. DESCRIPTION QTY

14 51-1768 *MOUNT - cable (fir tree) 8
15 44-9607 *CONNECTOR - alternator (sense & exc) 1
41-277 *TERMINAL - female 2
16 44-6381 *CONNECTOR - alternator (W wire) 1
44-5066 *TERMINAL - fingrip 1

139
241G5 CONDENSER SENSOR HARNESS
Revised
07/25/12

140
 CONDENSER SENSOR HARNESS 241G5
Revised
07/25/12

REF PART NO. DESCRIPTION QTY

1 41-8698 HARNESS - sensor (condenser) 1
2 41-2407 *PLUG - 35-pin 1
41-2457 *TERMINAL - socket 14
3 41-8735 *RECEPTACLE - 4-pin (main harness & suction pressure transducer) 2
41-8833 *WEDGE - 4-pin 2
41-8821 *PIN - gold (18 ga) 7
44-9602 *PIN - sealing 1
4 41-7585 *PLUG - 12-pin (DAS) 2
41-7586 *WEDGE - 12-pin 2
44-9587 *SOCKET (18 ga) 12
44-9591 *PIN - sealing 12
5 41-8834 *RECEPTACLE - 12-pin (DAS) 1
41-8835 *WEDGE - 12-pin 1
44-9591 *TERMINAL - pin (16-18 ga) 12
6 41-8829 *PLUG - 6-pin (evap sensor harness) 1
41-8836 *WEDGE - 6-pin 1
41-8816 *SOCKET - gold (18 ga) 6
7 41-8818 *RECEPTACLE - 2-pin (water & compr temp sensor) 2
41-8819 *WEDGE - 2-pin 2
41-8821 *PIN - gold (18 ga) 4
8 41-8824 *RECEPTACLE - 3-pin (discharge pressure transducer) 1
41-8825 *WEDGE - 3-pin 1
41-8821 *PIN - gold (18 ga) 3
9 40-975 *KIT - sensor (ungraded) 1
10 51-1768 *MOUNT - cable (fir tree) 4
11 55-6388 CLAMP - sensor 1
55-8316 SCREW - clamp 1
55-7170 LOCKWASHER 1
55-7075 FLATWASHER 1

141
236D2 COMMUNICATION HARNESSES (before 8/11)
Revised
02/13/12

142
 COMMUNICATION HARNESSES (before 8/11) 236D2
Revised
02/13/12

REF PART NO. DESCRIPTION QTY

1 41-8700 HARNESS - communications (SR-2, before 8/11) 1
2 41-5709 *RECEPTACLE - 8-pin (J13) 1
33-3908 *GASKET - 8-pin receptacle 1
3 41-5710 *RECEPTACLE - 4-pin (J8, J9, J10) 3
33-3909 *GASKET - 4-pin receptacle 3
41-5719 *SOCKET - gold (16-20 ga) 16
41-6256 *SEAL - socket 16
4 44-5219 *CONNECTOR - 2-pin (J4) 1
44-5630 *TERMINAL - fingrip 2
5 41-8828 *RECEPTACLE - 8-pin (DAS) 1
41-8739 *PIN (16-20 ga) 6
41-6256 *SEAL - pin 6
6 41-8829 *PLUG - 6-pin (status light or thermometer) 1
41-8836 *WEDGE - 6-pin 1
44-9587 *SOCKET (18 ga) 3
44-9602 *PIN - sealing 3
7 41-8831 *RECEPTACLE - 6-pin (sealing) 1
41-8830 *WEDGE - 6-pin 1
44-9602 *PIN - sealing 6
8 41-8818 *RECEPTACLE - 2-pin (on-off switch) 1
41-8819 *WEDGE - 2-pin 1
44-9597 *PIN (14-16 ga) 2
9 41-8826 *RECEPTACLE - 8-pin (flush mount controller) 1
41-8827 *WEDGE - 8-pin 1
41-8832 *PIN - gold (20 ga) 8
10 41-8758 *PLUG - 8-pin (sealing) 1
41-8759 *WEDGE - 8-pin 1
44-9602 *PIN - sealing 8
11 41-9038 HARNESS - download 1
12 41-2405 RECEPTACLE - 5-pin (controller download) 1
44-9591 TERMINAL - pin (16-18 ga) 4
92-3067 CAP - dust 1
33-3865 GASKET - cap 1

143
236D2 COMMUNICATION HARNESSES (before 8/11)
Revised
02/13/12

144
 COMMUNICATION HARNESSES (before 8/11) 236D2
Revised
02/13/12

REF PART NO. DESCRIPTION QTY

13 92-7933 BOX - download 1
55-3272 RIVET - box 4
55-7830 FLATWASHER 4
14 92-7934 COVER - download 1
15 55-6409 GRIP - harness 1

145
241B9 MULTI TEMP HARNESSES
Revised
11/06/09

146
 MULTI TEMP HARNESSES 241B9
Revised
11/06/09

REF PART NO. DESCRIPTION QTY

1 41-9231 HARNESS - evaporator fan (2 zone) 1
41-9264 HARNESS - evaporator fan (3 zone) 1
2 41-8383 *RECEPTACLE - 6-pin (see 231E3) 1
41-8384 *BACKSHELL - 6-pin 1
41-8370 *CONTACT (10 ga) 4
3 44-2793 *TERMINAL - ring (1/4 yellow) 4
4 44-8487 *CONNECTOR - male (2-pin, see 171A8) 4
44-8488 *LOCK - secondary 4
44-9912 *TERMINAL - male (10 ga) 8
33-2418 *SEAL - terminal (10 ga) 8
5 41-9232 CABLE - power 1
6 41-7278 CABLE - CAN 1
7 41-5709 *PLUG - 8-pin (see 193G5) 2
41-5719 *SOCKET (18 ga, gold) 14
41-6256 *SEAL - socket 14
8 41-9233 HARNESS - 2 temp 1
9 41-8125 *PLUG - 35-pin (orange) 1
41-2457 *SOCKET (18 ga) 18
10 41-8826 *RECEPTACLE - 8-pin 1
41-8827 *WEDGE - 8-pin 1
44-9591 *PIN (18 ga) 4
44-9602 *PIN - sealing 4
11 41-8831 *RECEPTACLE - 6-pin 1
41-8830 *WEDGE - 6-pin 1
41-8821 *PIN (20 ga, gold) 8
12 44-9089 *RECEPTACLE - 24-pin 2
44-9591 *PIN (18 ga) 16
44-9602 *PIN - sealing 16

147
240C5 POWER RECEPTACLE & MOTOR HARNESS
Revised
EMEIA 01/13/13

148
 POWER RECEPTACLE & MOTOR HARNESS 240C5
Revised
01/13/13
EMEIA

REF PART NO. DESCRIPTION QTY

1 41-8745 HARNESS - power (EMEIA, 4100 mm) 1
42-641 HARNESS - power (EMEIA, 6100 mm) 1
2 41-4407 *TERMINAL - fork (#8 yellow) 3
3 44-2792 *TERMINAL - ring (#8 yellow) 1
4 44-9891 *TERMINAL - pin (10 ga) 4
5 51-1852 *CONNECTOR - harness grip 2
55-2636 *NUT - lock 2
41-4189 *WASHER - sealing 2
6 41-8293 RECEPTACLE - power (220/3/50 30 amp, EMEIA) 1
41-8746 RECEPTACLE - power (220/3/50 30 amp, EMEIA) 1
41-8762 RECEPTACLE - power (400/3/50 32 amp, EMEIA) 1
44-6971 RECEPTACLE - power (230/3/50 32 amp, 3 pole + E) 1
44-6875 RECEPTACLE - power (400/3/50 32 amp, 3 pole + E) 1
7 44-7576 PLUG - power (230/3/50 32 amp, 3 pole + E, mates with 44-6971) 1
44-6685 PLUG - power (380/3/50, 3 pole + E, mates with 44-6875) 1
41-782 PLUG - power (220-230/3/50-60, mates w/ 41-4666) 1
41-520 PLUG - power (400/3/50, EMEIA) 1
8 42-903 HARNESS - motor 1
9 44-2792 *TERMINAL - ring (#8 yellow) 1
10 44-2793 *TERMINAL - ring (1/4 yellow) 1
11 44-9891 *TERMINAL - pin (10 ga) 3
12 51-1852 *CONNECTOR - harness grip 1
13 51-1853 *CONNECTOR - harness grip (90 degree) 1
55-2636 NUT - lock 2
41-4189 WASHER - sealing 2
14 41-1105 SLEEVE - crimp A/R
15 44-6646 CAP - sleeve A/R
16 104-784 MOTOR (T-570/600/800, 7.2 hp, see 235A5/240H9) 1
104-801 MOTOR (T-500/580/680/880 7.2 hp) 1
104-786 MOTOR (early units, 12 hp, see 236H4) 1
104-791 MOTOR (T-1000R/1000M/1200R, 12 hp, see 240D0) 1
17 99-9052 COVER - receptacle 1
18 33-1697 GASKET - receptacle 2

149
240C5 POWER RECEPTACLE & MOTOR HARNESS
Revised
EMEIA 01/13/13

150
 POWER RECEPTACLE & MOTOR HARNESS 240C5
Revised
01/13/13
EMEIA

REF PART NO. DESCRIPTION QTY

19 92-1169 BRACKET - receptacle 1
55-9695 SCREW - receptacle to bracket 4
55-9763 NUT 4

151
238B7 CAB HMI CONTROLLER & HARNESS
Revised
06/19/12

152
 CAB HMI CONTROLLER & HARNESS 238B7
Revised
06/19/12

REF PART NO. DESCRIPTION QTY

1 45-2376 CONTROLLER - cab (standard, HMI) 1
2 92-8984 *COVER - harness 1
3 41-8742 HARNESS - HMI controller (10 M, standard) 1
42-644 HARNESS - HMI controller (12 M, standard) 1
4 41-8870 *CONNECTOR - interface board (8-pin) 2
5 45-2385 CONTROLLER - cab (premium, HMI) 1
6 41-5813 HARNESS - HMI controller (10 M, premium) 1
42-645 HARNESS - HMI controller (12 M, preimum) 1
7 41-4858 *CONNECTOR - display (20-pin) 1
41-4859 *SOCKET 6
8 41-4734 *CONNECTOR - interface board (8-pin) 1
9 41-2411 *CONNECTOR - flash loading (D-sub) 1
41-1217 *COVER - connector 1
10 33-3927 *GROMMET (0.75 in) 1
11 33-2110 *GROMMET (1.0 in) 1
12 55-3484 CLAMP - harness (.312 dia) 5
55-6147 CLAMP - harness (.937 dia) 1
55-5640 SCREW - clamp 6
55-2001 FLATWASHER 6
13 92-5199 BRACKET - din 1
14 92-8104 ENCLOSURE - HMI remote (optional) 1
15 33-282 *GROMMET 1
16 92-8106 *COVER - rear 1
17 51-1966 *CLIP - HMI controller 4
18 92-8105 *COVER - box 1
55-9905 *SCREW - cover 2
19 33-4541 *GASKET - cover 1
20 51-801 *SCREW - box 4
21 33-2110 GROMMET (1.0 in) 1
22 91-4308 BRACKET - in-cab controller 2
55-5636 SCREW - bracket 4
55-2201 FLATWASHER 4
23 33-4799 GASKET - sealing 1

153
236D0 BATTERY CABLES & FUSE
Revised
06/19/12

154
 BATTERY CABLES & FUSE 236D0
Revised
06/19/12

REF PART NO. DESCRIPTION QTY

1 41-3665 HOLDER - fuse 1
2 41-3666 FUSE (60 amp) 1
3 41-8596 TERMINAL (3/8) 1
4 41-3408 TERMINAL - splice 1
5 41-8699 CABLE - power (#2 wire, 12V) 1
6 41-8597 CABLE - battery (21 ft) 2
42-642 CABLE - battery (8.4 M) 1
7 41-8598 TERMINAL - battery cable 2
8 41-8701 CABLE - ground (96 in) 1
9 55-6994 SCREW - ground 1
55-7075 FLATWASHER 1
55-7170 LOCKWASHER 1
10 51-1614 STUD - ground terminal 1
11 55-2640 NUT - ground 1
55-3996 LOCKWASHER (internal tooth) 1
55-2363 LOCKWASHER (spring) 1
55-2641 FLATWASHER 3
12 92-7521 BRACKET - battery cable 1
55-4606 SCREW - bracket 2
55-4638 FLATWASHER 2
55-7478 LOCKWASHER 2
13 55-6388 CLAMP - cable (3/8) 2
92-5563 CLAMP - cable (7/16) 2
14 33-1371 GROMMET 2

155
236H1 HOSE MANAGEMENT
Revised
01/26/12

156
 HOSE MANAGEMENT 236H1
Revised
01/26/12

REF PART NO. DESCRIPTION QTY

90-421 KIT - hose management 1
1 98-8213 *COVER - hose management 1
2 92-1111 *HOLDER - hose clip 6
3 92-1112 *COVER - straight 3
55-3015 *SCREW - holder & clip 6
4 92-1113 COVER - hose management (curved, TSA option) 1
5 92-1114 COVER - hose management (curved, TSA option) 1

157
174E6 DOOR SWITCH
Revised
06/26/11

158
 DOOR SWITCH 174E6
Revised
06/26/11

REF PART NO. DESCRIPTION QTY

1 40-1135 KIT - door switch (3 wire) 2
55-8421 *SCREW - switch (1.0 in) 2
51-1321 *SCREW - switch (3/4 in) 2
55-2001 *FLATWASHER 3
2 41-7281 HARNESS - door switch (single temp or zone 1) 1
83-257 *GROMMET (3/8 id) 1
3 55-2536 CLAMP - harness 15
55-9126 SCREW - harness 15
4 41-4753 HARNESS - door switch (zone 2) 1
41-7039 HARNESS - door switch (zone 3) 1
5 92-4772 NAMEPLATE - Door Switch 1

159
235H8 FLUSH MOUNT CONTROLLER
Revised
10/13/12

160
 FLUSH MOUNT CONTROLLER 235H8
Revised
10/13/12

REF PART NO. DESCRIPTION QTY

40-1061 KIT - flush mount controller (single temp) 1
40-1062 KIT - flush mount controller (muiti temp) 1
1 45-2401 *CONTROLLER - flush mount (single temp) 1
45-2404 *CONTROLLER - flush mount (muiti temp) 1
55-3443 *SCREW - controller 2
2 90-335 *KIT - box, remote controller 1
3 41-8702 *HARNESS - controller to evap 1
4 41-8765 **CONNECTOR - 8-pin 1
41-8872 **TERMINAL - gold (20 ga) 7
5 41-6586 *HARNESS - evaporator 1
6 44-9903 **PLUG - 8-pin 1
44-9902 **WEDGE - 8-pin 1
41-8816 **SOCKET - gold (18 ga) 8
7 41-124 **TERMINAL - splice 8
8 92-6682 *NAMEPLATE - Warning 1
9 92-4978 NAMEPLATE - Attention 1

161
226E6 STATUS/TEMPERATURE/FUEL LEVEL
Revised
DISPLAYS 11/05/12

162
 STATUS/TEMPERATURE/FUEL LEVEL 226E6
Revised
11/05/12
DISPLAYS

REF PART NO. DESCRIPTION QTY

1 40-1109 KIT - status/temp/fuel level display (left side, w/fuel gauge) 1
2 40-1110 KIT - status/temperature/fuel level display (left side) 1
3 40-1111 KIT - status/temperature/fuel level display (right side) 1
4 40-1112 KIT - status/temperature/fuel level display (flush mount) 1
5 40-1070 KIT - status/fuel level display (left side, w/fuel gauge) 1
6 40-1068 KIT - status/fuel level display (left side) 1
7 40-1069 KIT - status/fuel level display (right side) 1
8 40-1071 KIT - status/fuel level display (flush mount, w/fuel gauge) 1
9 40-1067 KIT - status/fuel level display (flush mount) 1
10 40-980 KIT - status display (left side) 1
40-984 KIT - status display (left side, UK, T-Series after 11/11) 1
350-4665 KIT - status display (Carrier units only) 1
11 40-981 KIT - status display (flush mount, TSA) 1
40-989 KIT - status display (flush mount, EMEIA) 1
12 40-996 KIT - status display (right mount, Australia) 1
40-985 KIT - status display (right side, EMEIA) 1
13 40-1119 KIT - temperature display (left side, degrees F) 1
40-1120 KIT - temperature display (left side, degrees C) 1
14 40-1121 KIT - temperature display (right side, UK, degrees C) 1
15 41-9024 DISPLAY - face plate decal (status/temp/fuel level display) 1
16 41-9025 DISPLAY - face plate decal (status/fuel level display) 1
17 41-9023 DISPLAY - face plate decal (status display) 1
18 41-6742 HARNESS - fuse (multi temp units) 1
19 41-1932 FUSE (1 amp) 1
20 40-1160 KIT - fuel level (flushmount) 1
21 40-1165 KIT - fuel level (left side) 1

163
235H9 DAS CONTROL BOX
Revised
12/15/12

164
 DAS CONTROL BOX 235H9
Revised
12/15/12

REF PART NO. DESCRIPTION QTY

1 40-1125 KIT - DAS (EMEIA, 1 zone, incl sensor and 20 ft harness) 1
2 45-2247 *DATALOGGER - DAS IV 1
203-439 **BATTERY 1
3 91-9305 *NAMEPLATE - DAS Sensor Grade 1
4 41-8743 *HARNESS - DAS communications 1
5 44-9904 **RECEPTACLE - 12-pin 1
44-9905 **WEDGE - 12-pin 1
44-9591 **PIN - terminal (18 ga) 18
44-9894 **PIN - sealing 3
6 41-5367 *BOX ASSEMBLY - DAS 1
7 91-9585 **BOX - DAS 1
8 41-2405 **CONNECTOR - receptacle (5-pin) 1
9 44-8329 **RECEPTACLE (6-pin) 1
10 55-3427 **SCREW - receptacle 8
55-2359 **FLATWASHER 16
11 55-2361 **NUT 8
12 55-6742 **CONNECTOR - harness grip 1
13 55-2635 **NUT 1
14 91-9586 **COVER - box 1
15 55-3025 **SCREW - cover 4
16 55-2001 **FLATWASHER 4
17 99-3685 **CHAIN 2
18 41-2406 **CAP - dust 1
19 44-8333 **CAP - dust 1
20 55-2332 *BANDWRAP 2
21 41-8703 *HARNESS - DAS 1
22 41-7585 **PLUG - 12-pin (to DAS remote box) 1
41-7586 **WEDGE - 12-pin 1
23 41-8736 **PLUG - 4-pin (J DAS IN) 1
41-8815 **WEDGE - 4-pin 1
24 41-8733 **PLUG - 2-pin (J DAS OUT) 1
41-8820 **WEDGE - 2-pin 1
44-9587 **SOCKET 18GA 6
NOTE: One Zone units use 40-1125; Two Zone units use 40-1125 & 40-1132; Three Zone units use 40-1125 & two 40-
1132.

165
235H9 DAS CONTROL BOX
Revised
12/15/12

166
 DAS CONTROL BOX 235H9
Revised
12/15/12

REF PART NO. DESCRIPTION QTY

25 44-2789 **TERMINAL - ring (ground) 1
26 41-5709 **PLUG - 8-pin (comm harness) 1
33-3908 **GASKET - 8-pin plug 1
41-2457 **SOCKET (18 ga) 8
41-6256 **SEAL - wire 5
27 41-3359 **PLUG - 35-pin (DAS) 1
41-2457 **SOCKET - terminal (18 ga) 29
28 41-8834 **RECEPTACLE - 12-pin (sensor harness) 1
41-8835 **WEDGE - 12-pin 1
44-9591 **PIN - terminal (18 ga) 12
29 40-1132 KIT - DAS SENSOR (2 zone & 3 zone, 10 ft & 40 ft sensor harnesses, does A/R
not include DAS module)
41-2985 *HARNESS - sensor (10 ft) 1
41-2986 *HARNESS - sensor (40 ft) 2
30 41-9657 *SENSOR (graded) A/R
NOTE: One Zone units use 40-1125; Two Zone units use 40-1125 & 40-1132; Three Zone units use 40-1125 & two 40-
1132.

167
112D9 CONNECTORS - DEUTSCH IN-LINE
Revised
11/27/12

168
 CONNECTORS - DEUTSCH IN-LINE 112D9
Revised
11/27/12

REF PART NO. DESCRIPTION QTY

1 44-9700 TERMINAL - socket (w/ 6 in wire lead) 2
44-9587 TERMINAL - socket (without wire) 2
2 44-9585 PLUG (2-pin, w/ seal) 1
3 33-2392 SEAL 1
4 44-9586 WEDGE 1
5 44-9590 WEDGE 1
6 44-9589 RECEPTACLE (2-pin) 1
7 44-9701 TERMINAL - pin (w/ 6 in wire lead) 2
44-9591 TERMINAL - pin (16-18 ga) 2
8 44-9631 PLUG (3-pin, w/ seal) 1
9 33-2393 SEAL 1
10 44-9536 WEDGE 1
11 44-9545 WEDGE 1
12 44-9544 RECEPTACLE (3-pin) 1
13 44-8935 PLUG (4-pin, w/ seal) 1
14 33-2394 SEAL 1
15 44-8936 WEDGE 1
16 44-8918 WEDGE 1
17 44-8915 RECEPTACLE (4-pin) 1
18 44-8920 PLUG (6-pin, w/ seal) 1
19 33-2395 SEAL 1
20 44-8921 WEDGE 1
21 44-8917 WEDGE 1
22 44-8914 RECEPTACLE (6-pin) 1
23 44-9903 PLUG (8-pin, w/ seal) 1
24 33-2396 SEAL 1
25 44-9902 WEDGE 1
26 44-9901 WEDGE 1
27 44-9900 RECEPTACLE (8-pin) 1
41-2628 RECEPTACLE (8-pin, brown) 1
28 44-9600 PLUG (12-pin, w/ seal) 1
29 33-2397 SEAL 1
30 44-9601 WEDGE 1

169
112D9 CONNECTORS - DEUTSCH IN-LINE
Revised
11/27/12

170
 CONNECTORS - DEUTSCH IN-LINE 112D9
Revised
11/27/12

REF PART NO. DESCRIPTION QTY

31 44-9905 WEDGE 1
32 44-9904 RECEPTACLE (12-pin) 1
33 41-2323 PLUG - assembly (w/ 6 in wires) 1
34 41-2322 RECEPTACLE - assembly (w/ 6 in wires) 1
35 41-2325 PLUG - assembly (w/ 6 in wires) 1
36 41-2324 RECEPTACLE - assembly (w/ 6 in wires) 1
37 41-2327 PLUG - assembly (w/ 6 in wires) 1
38 41-2326 RECEPTACLE - assembly (w/ 6 in wires) 1
39 41-4524 SOCKET (8-10 ga) 1
40 41-3073 PLUG (1 terminal, 8-10 ga) 1
41 41-3069 RECEPTACLE (1 terminal, 8-10 ga) 1
42 44-6850 PIN (8-10 ga) 1
43 44-9602 PIN - sealing A/R
44 44-9906 TAB - mounting (for all connectors except the 8-pin connector) A/R
45 44-9907 TAB - mounting (for 8-pin connector only) A/R
46 204-703 KIT - crimper (w/ terminals) 1
204-1038 *TOOL - crimper 1
204-799 *TOOL - wedge remover 1

171
231E3 AMP DYNAMIC CONNECTORS
Revised
10/14/08

172
 AMP DYNAMIC CONNECTORS 231E3
Revised
10/14/08

REF PART NO. DESCRIPTION QTY

1 41-8369 TERMINAL - female (16-14 ga) A/R
41-8370 TERMINAL - female (12-10 ga) A/R
2 41-8371 TERMINAL - male (16-14 ga) A/R
41-8372 TERMINAL - male (12-10 ga) A/R
3 41-8373 RECEPTACLE - 4-pin (male, X keyed) 1
4 41-8374 RECEPTACLE - 4-pin (male, Y keyed) 1
5 41-8375 SHELL - 4-pin receptacle 2
6 41-8376 RECEPTACLE - 4-pin (female, X keyed) 1
7 41-8377 RECEPTACLE - 4-pin (female, Y keyed) 1
8 41-8378 RECEPTACLE - 6-pin (male, X keyed) 1
9 41-8379 RECEPTACLE - 6-pin (male, Y keyed) 1
10 41-8380 SHELL - 6-pin receptacle 1
11 41-8381 RECEPTACLE - 6-pin (female, X keyed) 1
12 41-8382 RECEPTACLE - 6-pin (female, Y keyed) 1
13 41-8383 RECEPTACLE - 6-pin (male) 1
14 41-8384 SHELL - 6-pin receptacle 2

173
171A8 CONNECTORS - PACKARD METRIC PACK
Revised
10/22/12

174
 CONNECTORS - PACKARD METRIC PACK 171A8
Revised
10/22/12

REF PART NO. DESCRIPTION QTY

1 41-1915 CONNECTOR (3-pin, male) 1
2 41-4426 TERMINAL (10 gauge, male) A/R
3 41-1913 SEAL - cable (10 gauge, green) A/R
4 41-1912 LOCK - secondary (3-pin connector) 2
5 41-1911 CONNECTOR (3-pin, female) 1
6 41-1910 TERMINAL - socket (10 gauge, female) A/R
7 44-9688 CONNECTOR (2-pin, female) 1
8 44-9912 TERMINAL (10 gauge, male) A/R
9 33-2418 SEAL - cable (10 gauge, orange) A/R
10 44-8488 LOCK - secondary 2
11 44-8487 CONNECTOR (2-pin, male) 1
12 44-9689 TERMINAL (10 gauge, female) A/R

175
193G5 AMP MATE-N-LOCK CONNECTORS
Revised
10/22/12

176
 AMP MATE-N-LOCK CONNECTORS 193G5
Revised
10/22/12

REF PART NO. DESCRIPTION QTY

1 41-6257 CONNECTOR (1-pin) 1
2 41-4735 CONNECTOR (4-pin) 1
3 41-6258 CONNECTOR (6-pin) 1
4 41-4734 CONNECTOR (8-pin) 1
5 41-4751 CONNECTOR (16-pin) 1
6 41-9379 CONNECTOR (20-pin) 1
7 41-5719 SOCKET (20-16 gauge) A/R
41-5718 SOCKET (22-18 gauge) A/R
8 41-5710 CONNECTOR - sealed (4-pin) 1
9 33-3909 GASKET - 4-pin plug 1
10 41-5745 CONNECTOR - sealed (6-pin) 1
11 33-4015 GASKET - 6-pin plug 1
12 41-5709 CONNECTOR - sealed (8-pin) 1
13 33-3908 GASKET - 8-pin plug 1
14 41-6256 SEAL - wire A/R
204-737 TOOL - pin removal 1
204-1120 TOOL - pin removal 1

177
241D5 CONDENSER FRAME GROUP (SPECTRUM)
Revised
06/01/12

178
 CONDENSER FRAME GROUP (SPECTRUM) 241D5
Revised
06/01/12

REF PART NO. DESCRIPTION QTY

1 98-8290 FRAME - condenser 1
55-9084 INSERT (M6) 25
51-1880 INSERT (M8) 20
2 33-1371 GROMMET (1.7 id) 2
3 92-7522 MEMBER - bottom 1
4 92-7523 ARCH - support 1
55-6764 SCREW - arch 2
5 92-7524 BRACKET - front 1
92-9928 BRACKET - front (units w/ micro-channel coil) 1
6 92-7525 BRACKET - fuel filter 1
7 92-7526 BRACE - condenser coil 1
55-6215 SCREW - bracket & support 15
55-7727 LOCKWASHER 15
55-7069 FLATWASHER 15
8 92-7642 NUTSTRIP - unit lifting 2
55-9495 RIVET - nutstrip 4
9 92-7521 BRACKET - battery cable (see 236D0) 1
10 99-630 T-BOLT (6.0 in lg) A/R
92-8703 T-BOLT (7.75 in lg) A/R
99-214 T-BOLT (9.6 in lg) A/R
55-5234 WASHER - special 4
55-3686 NUT 4
11 91-9931 BOLTSTRIP 2
51-1881 RIVET - boltstrip 2
12 92-7544 BRACKET - valve 1
92-9654 BRACKET - valve (units w/ micro-channel coil) 1
55-5424 SCREW - bracket 8
55-7727 LOCKWASHER 8
55-7069 FLATWASHER 8
13 33-3590 GASKET - sill (suction side) 1
14 33-4588 GASKET - sill (liquid & hot gas side) 1
15 51-2026 BOLT - unit lifting 3

179
236D6 CONDENSER COVERS & GRILLES (T-
Revised
1000/1000R/1000M/1200R) 10/17/12

180
 CONDENSER COVERS & GRILLES (T- 236D6
Revised
10/17/12
1000/1000R/1000M/1200R)

REF PART NO. DESCRIPTION QTY

1 98-8022 CAP - top 1
51-2123 INSERT - threaded (M6) 8
51-2124 INSERT - threaded (M5) 1
51-718 SCREW - cap 8
2 98-8018 BAND - belly 1
51-718 SCREW - belly 8
3 98-8027 GRILLE - upper 1
98-8445 GRILLE - upper (chrome) 1
51-718 SCREW - grille 12
4 98-8017 PANEL - condenser (bottom) 1
5 98-8025 *GRILLE - lower 1
98-8442 GRILLE - lower (chrome) 1
55-9761 SCREW - panel 13
6 92-7032 BRACKET - coil (engine side) 1
51-718 SCREW - bracket to cap 2
7 92-7033 BRACKET - coil (control box side) 1
51-718 SCREW - bracket to cap 2
8 92-7034 BRACKET - band 1
51-718 SCREW - bracket to band 3
9 92-7805 PANEL - blockoff 1
51-718 SCREW - panel to band 4
10 92-7552 CAP - hose management (see 236D0) 2
11 33-4521 SOUNDFOAM 1
12 92-8668 NAMPLATE - TK logo 1

181
236D5 DOORS & COVERS (T-
Revised
1000/1000R/1000M/1200R) 01/21/13

182
 DOORS & COVERS (T- 236D5
Revised
01/21/13
1000/1000R/1000M/1200R)

REF PART NO. DESCRIPTION QTY

1 98-8023 DOOR - engine (curbside) 1
2 92-9610 HINGE - door (with pin, 2 per door) 4
55-7407 SCREW - hinge to frame 8
55-7171 LOCKWASHER 8
55-7089 FLATWASHER 8
3 51-1928 FASTENER - door 6
4 51-1117 RETAINER - fastener 6
5 55-4318 NUT - U 6
6 51-1927 SPRING - fastener (door) 4
7 98-8024 DOOR - control box (roadside) 1
8 92-7790 WINDOW - sightglass 1
55-7409 SCREW - hinge to door 1
55-7171 LOCKWASHER 1
55-7089 FLATWASHER 1
9 98-8247 COVER - engine 1
10 55-6544 CLAMP - cover 2
11 92-7657 SPACER - clamp 4
55-8464 SCREW - clamp 4
55-8782 WASHER - special 4
55-7075 FLATWASHER 4
55-8536 FLATWASHER (M10) 4
12 51-1926 FASTENER - cover 2
55-8536 FLATWASHER 2
13 55-6023 SPACER - fastener 2
55-7170 LOCKWASHER 4
14 98-8248 SCREEN 1
15 98-8471 SCREEN - top (full cover, EMEIA) 1
16 55-6544 CLAMP - screen & cover 4
51-718 SCREW - screen 4
55-8782 WASHER - special 4
17 91-8726 HINGE - left (control box door) 2
18 91-8725 HINGE - right (engine door) 2
55-7407 SCREW - hinge to door 8
Ref #15 (98-8471) ONLY for units built in Galway.

183
236D5 DOORS & COVERS (T-
Revised
1000/1000R/1000M/1200R) 01/21/13

184
 DOORS & COVERS (T- 236D5
Revised
01/21/13
1000/1000R/1000M/1200R)

REF PART NO. DESCRIPTION QTY

55-7171 LOCKWASHER 8
55-7089 FLATWASHER 8
19 33-4504 GASKET - control box door 1
20 33-4522 GASKET - control box door (lower) 1
21 92-9119 COVER - snow (optional) 1
55-4666 SCREW - cover 3
55-9428 WASHER 6
55-7007 NUT 3
22 92-9129 BRACKET - screen 3
23 92-4480 BUMPER - screen 2
55-4638 FLATWASHER 2
55-7478 LOCKWASHER 2
55-291 NUT 2
24 92-9945 BRACKET - bumper (engine side) 1
25 92-9944 BRACKET - bumper (control box side) 1
55-4606 SCREW - bracket 2
55-4638 FLATWASHER 2
55-7478 LOCKWASHER 2
26 51-1994 U-NUT 2
Ref #15 (98-8471) ONLY for units built in Galway.

185
240B1 LOW SOUND Ldb (T-1000 & T-1200)
Revised
01/13/13

186
 LOW SOUND Ldb (T-1000 & T-1200) 240B1
Revised
01/13/13

REF PART NO. DESCRIPTION QTY

1 78-1708 FAN - condenser (Ldb) 1
55-141 SCREW - fan (3/4 lg) 4
55-790 LOCKWASHER 4
2 77-2867 HUB - fan 1
55-6220 SCREW - hub (1-3/4 lg) 2
55-8650 SCREW - hub (2 lg) 2
55-790 LOCKWASHER 2
55-371 FLATWASHER 2
3 55-7555 KEY 1
4 98-8366 ORIFICE - condenser fan 1
5 92-7953 PANEL - blockoff 1
6 92-7957 LOUVER - middle 1
7 92-7956 LOUVER - upper 1
8 33-4525 SOUNDFOAM - engine door 1
33-5077 SOUNDFOAM - engine door 1
51-2375 BUTTON - trim 4
9 33-4526 SOUNDFOAM - engine cover 1
51-1984 CLIP - foam retainer 5
10 98-8774 SCREEN - top 1
51-1929 SCREW - screen (16mm) 2
55-8782 WASHER 8
55-4318 U-NUT 2
11 92-9129 BRACKET - screen 3
12 55-2536 CLAMP - screen & control box cover 2
55-6544 CLAMP - engine cover 2
13 98-8775 COVER - control box 1
14 98-8247 COVER - engine (see 236D5) 1
51-1929 SCREW - cover (16mm) 5
15 92-9114 BARRIER - back channel 4
16 92-9115 BARRIER - back channel 2
17 92-9116 BARRIER - front channel 1
18 92-9117 FOAM - frame (rear) 1
19 92-9118 FOAM - frame (front) 1

187
240B1 LOW SOUND Ldb (T-1000 & T-1200)
Revised
01/13/13

188
 LOW SOUND Ldb (T-1000 & T-1200) 240B1
Revised
01/13/13

REF PART NO. DESCRIPTION QTY

20 92-9128 FOAM - sound (cover) 1
21 92-9130 FOAM - sound (front control box end) 1
22 92-9131 FOAM - sound (front engine end) 1
33-5078 FOAM - sound (front engine end) 1

189
91G11 BATTERY BOX ASSEMBLY (EMEIA)
Revised
06/30/12

190
 BATTERY BOX ASSEMBLY (EMEIA) 91G11
Revised
06/30/12

REF PART NO. DESCRIPTION QTY

45-1583 BOX (complete, does not include battery) 1
1 98-4616 *BOX - battery 1
2 98-4617 *COVER - battery box 1
3 99-7170 *ROD - battery holddown 2
4 91-1344 *ANGLE - battery holddown 1
5 55-2542 *NUT 3
55-2958 *FLATWASHER 3
6 99-5714 *NAMEPLATE - Warning 1
7 99-4491 *NAMEPLATE - This Side Up 1
8 33-1371 *GROMMET 2
9 55-2871 *NUT - grommet 4
10 55-5646 *SCREW - cover 4
11 55-2086 *FLATWASHER 4
12 203-339 BATTERY (480 CCA) 1
203-340 BATTERY (625 CCA) 1
203-774 BATTERY (640 CCA) 1
203-765 BATTERY (760 CCA) 1
203-777 BATTERY - EON (880 CCA) 1
99-5714 NAMEPLATE - Corrosive 1
13 41-8597 CABLE - battery (21 ft) 2
42-642 CABLE - battery (8.4 M, 27.5 ft) 1
41-3921 CABLE - battery (43 ft) 1
41-429 CABLE - battery (39 ft) 1
44-7578 CABLE - battery (16 in) 2
14 41-1112 TERMINAL - battery cable 2
15 55-549 CLAMP - cable 8
55-5641 SCREW - clamp 8
16 40-1118 KIT - battery disconnect (SafeGuard) 1
41-9394 *SWITCH - SafeGuard (12V) 1
33-4844 *FOAM - switch 1
17 92-8695 *NAMEPLATE - Battery SafeGuard 1
18 92-8693 *NAMEPLATE - Battery Reset 1

191
250E0 FUEL TANK GROUP (Plastic 90L, EMEIA)
Revised
09/28/12

192
 FUEL TANK GROUP (Plastic 90L, EMEIA) 250E0
Revised
09/28/12

REF PART NO. DESCRIPTION QTY

1 12-950 TANK - fuel (90 L plastic) 1
2 13-1126 *CAP - fuel 1
3 13-1128 *GAUGE - fuel (mechanical) 1
13-1131 **DIAL - gauge 1
4 13-1127 *PLUG 1
5 13-1129 *TUBE - fuel 2
6 13-1130 *ELBOW - fuel 2
7 90-428 KIT - bracket & straps 1
8 108-1999 *PIN - strap 2
55-3151 *PIN - cotter 2
9 92-9036 *BRACKET - tank 2
10 92-9037 *STRAP - tank 2
55-1670 *SCREW - bracket 8
55-5270 *FLATWASHER 10
55-3686 *NUT 10
11 13-1132 GAUGE - fuel (electronic, optional) 1
41-9223 *DIAL - gauge 1
12 40-1032 KIT - Fuel Level Display (LED, optional) 1
13 92-3032 *NAMEPLATE - fuel level 1
14 NSS *BRACKET - display 1
15 41-5841 *HOLDER - fuse 1
16 41-1932 *FUSE (1 amp) 1
17 204-1942 TOOL - fuel gauge 1
See bulletin SPAB278 for special conditions when ordering multiples of tank 12-0950

193
143D11 NAMEPLATES
Revised
05/30/12

194
 NAMEPLATES 143D11
Revised
05/30/12

REF PART NO. DESCRIPTION QTY

1 91-3357 NAMEPLATE - Caution Lifting 1
2 99-7834 NAMEPLATE - Caution 1
3 91-4813 NAMEPLATE - Caution 1
4 91-4815 NAMEPLATE - Caution, Fan 1
5 99-9857 NAMEPLATE - Warning 1
6 91-4816 NAMEPLATE - Caution, High Voltage 1
7 91-8799 NAMEPLATE - Caution, Cycle Sentry 1
8 91-1739 NAMEPLATE - Warning, Not A Major Lifting Point 1
9 99-4806 NAMEPLATE - Warranty (TSA) 1
91-7989 NAMEPLATE - Warranty (EMEIA) 1
10 99-9954 NAMEPLATE - Belt Tension 1
11 91-4811 NAMEPLATE - Run hours 1
12 99-9526 NAMEPLATE - Bypass Oil Filter 1
13 91-4810 NAMEPLATE - Electric hours 1
14 99-8509 NAMEPLATE - Maintenance 1
92-176 NAMEPLATE - Maintenance (Japan) 1
15 91-4809 NAMEPLATE - Engine hours 1
16 99-9525 NAMEPLATE - Fuel Filter 1
17 91-9972 NAMEPLATE - Battery Terminal 1
18 91-9973 NAMEPLATE - Battery Terminal 1
19 99-4660 NAMEPLATE - Positive 1
20 99-4661 NAMEPLATE - Negative 1
21 92-4311 NAMEPLATE - Sound Power (101 Ldb) 1
22 92-2923 NAMEPLATE - Sound Power (99 Ldb) 1
23 92-5374 NAMEPLATE - Sound Power (103 Ldb) 1
24 91-8860 NAMEPLATE - Clean Fuel Pump 1
25 92-5947 NAMEPLATE - Tethers 1

195
236B5 NAMEPLATES
Revised
01/23/13

196
 NAMEPLATES 236B5
Revised
01/23/13

REF PART NO. DESCRIPTION QTY

1 92-7653 NAMEPLATE - TK Logo 1
2 92-7654 NAMEPLATE - Thermo King 1
3 92-7367 NAMEPLATE - IR Logo 1
4 92-7664 NAMEPLATE - T-600 1
5 92-7665 NAMEPLATE - T-800 1
6 92-7652 NAMEPLATE - T-1000 1
7 92-9247 NAMEPLATE - T-570R 1
8 92-8129 NAMEPLATE - T-600R 1
9 92-8130 NAMEPLATE - T-800R 1
10 92-8145 NAMEPLATE - T-1000R 1
92-9113 NAMEPLATE - T-1000R 1
11 92-7791 NAMEPLATE - T-1200R 1
12 92-9376 NAMEPLATE - T-600M 1
13 92-9245 NAMEPLATE - T-800M 1
14 92-9246 NAMEPLATE - T-1000M 1
15 92-9699 NAMEPLATE - T-500R 1
16 92-6772 NAMEPLATE - Green Tech 1
17 92-9112 NAMEPLATE - SPECTRUM 1
18 92-8726 NAMEPLATE - WHISPER (black) 1
92-9616 NAMEPLATE - WHISPER (white) 1
19 91-5886 NAMEPLATE - R404A 1
20 92-326 NAMEPLATE - Compressor Oil 1
21 91-5882 NAMEPLATE - R404A 1
22 99-9084 NAMEPLATE - Arrow 1
23 91-2368 NAMEPLATE - 220 VAC 50Hz 3 phase 1
24 91-1920 NAMEPLATE - 220-230 VAC 60Hz 3 phase 1
25 92-4320 NAMEPLATE - 230 VAC 50Hz 3 phase 1
26 99-9700 NAMEPLATE - 380 VAC 50 Hz 3 phase 1
27 92-4321 NAMEPLATE - 400 VAC 50Hz 3 phase 1
28 92-4322 NAMEPLATE - 400/460 VAC 50/60Hz 3 phase 1
29 91-5658 NAMEPLATE - LPCO Switch 1
30 92-7184 NAMEPLATE - Relay Board (SR-2) 1
92-8824 NAMEPLATE - Relay Board (SR-3) 1

197
236B5 NAMEPLATES
Revised
01/23/13

198
 NAMEPLATES 236B5
Revised
01/23/13

REF PART NO. DESCRIPTION QTY

31 92-1944 NAMEPLATE - Pressure Vessel (condenser) 1
92-1946 NAMEPLATE - Pressure Vessel (evaporator) 1
92-1947 NAMEPLATE - Pressure Vessel (accumulator) 1
91-7419 NAMEPLATE - Pressure Vessel (heat exchanger) 1
92-1945 NAMEPLATE - Pressure Vessel (receiver) 1

199
 Ingersoll Rand’s Climate Solutions sector delivers energy-efficient HVACR solutions for
customers globally. Its world class brands include Hussmann, a manufacturer of refrigeration
and food merchandising solutions, Thermo King, the leader in transport temperature control
and Trane, a provider of energy efficient heating, ventilating and air conditioning systems,
building and contracting services, parts support and advanced controls for commercial
buildings and homes.

Distributed by:

Thermo King Corporate

314 West 90th Street
Minneapolis, MN 55420
Direct (952) 887-2200

TK 54819-1-PM

©2010 Ingersoll Rand Company

Printed in U.S.A.