Becker SK22003CT SK 22003 CT Nord Manual Datasheet
Becker SK22003CT SK 22003 CT Nord Manual Datasheet
V E C T O R
FREQUENCY INVERTER
OPERATING INSTRUCTIONS
SK1500/3CT – SK132000/3CT
SK2200/3VT – SK37000/3VT
1. General
Depending on their degree of protection during operation, frequency inverters may have
live, non insulated, hot surfaces, as well as moving and/or rotating parts.
Serious personal injury and damage to property can occur with inappropriate removal of
protective covers, or any improper use, incorrect installation or malfunction.
All operations serving staging, installation and commissioning as well as maintenance are
to be carried out by skilled technical personnel (Observe IEC 364 or CENELEC HD 384 or
DIN VDE 0100 and IEC 664 or DIN/VDE 0110 and national accident prevention rules!).
For the purposes of these basic safety instructions, “skilled technical personnel” means
persons who are familiar with the installation, mounting, commissioning and operation of
the product and have the qualifications needed for the performance of their functions.
2. Intended use
Frequency inverters are components designed for use in electrical installations or
machinery.
When installed in machinery, commissioning of the frequency inverter (i.e. the starting of
normal operation) is prohibited until the machinery has been proven to conform to the
provisions of the directive 89/392/EEC (Machinery Safety Directive - MSD). Account is to
be taken of EN 60204.
Commissioning (i.e. the starting of normal operation) is allowable only where conformity
with the EMC directive (89/336/EEC) has been established.
The frequency inverters meet the requirements of the low-voltage directive 73/23/EEC.
They are subject to the harmonized standards of the series prEN 50178/DIN VDE 0160 in
conjunction with EN 60439-1/ VDE 0660, part 500, and EN 60146/ VDE 0558.
The technical data as well as information concerning the supply conditions shall be taken
from the rating plate and from the documentation and shall be strictly observed.
3. Transport, storage
The instructions for transport, storage and proper use shall be complied with.
4. Installation
The installation and cooling of the frequency inverter shall be in accordance with the
specifications in the pertinent documentation. The frequency inverter shall be protected
against excessive strains. In particular, no components must be bent or isolating distances
altered in the course of transportation or handling. No contact shall be made with
electronic components and electrical contacts.
5. Electrical connection
When working on live frequency inverters, the applicable national accident prevention
rules (e.g. VBG 4) must be complied with.
The electrical installation shall be carried out in accordance with the relevant requirements
(e.g. cross-sectional areas of conductors, fusing, ground connection). For further
information, see documentation.
Instructions for the installation in accordance with EMC requirements, like shielding,
grounding, location of filters and wiring, are contained in the frequency inverter
documentation. Compliance is mandatory, and includes frequency inverters bearing CE
markings. Observance of the limit values required by EMC law is the responsibility of the
manufacturer of the installation or machine.
6. Operation
Installations which include frequency inverters shall be equipped with additional control
and protective devices in accordance with the relevant applicable safety requirements, e.g.
Act technical equipment, accident prevention rules etc. Changes to the frequency inverters
by means of the operating software are admissible.
After disconnecting the frequency inverter from the voltage supply, live component parts
and power terminals must not be touched because of possibly charged capacitors. In this
respect, the corresponding signs and markings on the frequency inverter must be
respected.
1 General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.1 Delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.2 Scope of delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.3 Safety and installation instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.4 General technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
2 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3 Illustrated Dimensions. . . . . . . . . . . . . . . . . . . . . . 9
3.1 Frequency inverter dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
4 Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
4.1 Power section SK 1500/3 CT to SK 132000/3 CT. . . . . . . . . . . . . . . . . . . . . . . . . . 10
4.2 Control section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
4.2.1 Cable entry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
4.2.2 Control terminal strip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
4.2.3 Control inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
6 Starting-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
6.1 Parameter settings at system start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
6.2 Selecting the national language . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
10 EMC Measures. . . . . . . . . . . . . . . . . . . . . . . . . . 63
10.1 Radio interference suppression level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
10.2 Noise immunity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
11 CE Marking . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
12 Additional Measures (Optional Equipment) . . . . 65
12.1 AC line filters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
12.2 Installation and dimensions of AC line filters . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
12.3 Brake resistor data and dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
12.4 Output chokes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
12.5 Sine output filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
1 General
NORDAC vector frequency inverters are all-digital microprocessor-controlled voltage
source dc link inverters designed to control the speed of three-phase motors. Multiple
control functions, optimized power characteristics, easy handling, compact design and
high operational dependability are the unique characteristics of these inverters.
1.1 Delivery
Examine the unit immediately upon arrival/unpacking for shipping damage such as
deformity or loose parts. In case of damage; promptly contact the shipping carrier and
insure that the damage is documented and that proper forms are filled out for insurance
and reimbursement.
Special version: Device with painted boards resistant to aggressive ambient air.
Consult factory for details
• Installation and any other work on the inverter shall be carried out by skilled and
properly qualified technical personnel only. The operating instructions must be
available to such personnel for installation and must be adhered to in every respect.
• The local, state, and federal regulations applicable to the installation of electrical
systems as well as accident prevention regulations must be strictly observed.
6 NORDAC vector Operating Instructions
• The inverter still has high voltage up to 5 minutes after disconnection from the AC
line. Accordingly, the inverter covers must not be opened for at least 5 minutes after
power has been switched off. Reattach all covers before switching the AC line voltage
on again.
• Even when the motor has stopped (e.g. following electronic disable, or as a result of
a jam situation, or a short circuit of the output terminals), the AC line terminals,
motor terminals and terminals for the braking resistor can have high voltage
present. A motor stop does not mean that the inverter is electrically isolated from
the AC line.
• CAUTION, parts of the control board are at AC line voltage potential. Only the
control terminals are isolated from the AC line voltage.
• CAUTION, certain parameter settings and configurations may cause the inverter to
start up on its own when the AC line is switched on.
• The printed circuit boards carry highly sensitive MOS semiconductor components
which are easily damaged by static electricity. Do not touch the conductive tracks or
electronic components with your hands or metal objects. Only the screws of the
terminal strips may be touched with insulated screw drivers while connecting the
lines.
• The frequency inverter is designed solely for permanent connection and must not be
operated without effective grounding as stipulated in the local regulations
concerning high leakage currents (> 3.5 mA). VDE 0160 demands that either a second
ground conductor be installed or that the ground conductor is 8 AWG.
• If local regulations do not allow direct current to exist in the fault current,
conventional ground fault indicators will not provide sufficient protection.
• NORDAC vector frequency inverters are maintenance-free provided that they are
properly operated in accordance with instructions. If the air is dust-laden, the
cooling surfaces need to be regularly cleaned with compressed air.
CAUTION! DANGER!
• Suitable for use in an environment with a pollution degree not higher than 2
2 Installation
The inverters require sufficient ventilation which is insured if the recommended minimum
clearances above and below the units are observed. The values refer to a distance as
measured from the upper edge towards any assemblies located above the inverters and
correspondingly to a distance as measured from the lower edge towards any assemblies
located below them. On a horizontal level no extra spacing will be required. The inverters
can be installed one right beside the other.
Provide for the hot air rising from the inverters to be properly carried off
Fig. 1
above!
If several inverters are arranged one on top of the other, insure that the temperature of the
air drawn in remains within the allowable limits 32˚ to 104˚F (0 to 40˚C)
All dimensions given also apply to VT Inverter types. Dimensions shown in inches,(mm)
NORDAC vector Operating Instructions 9
3 Illustrated Dimensions
3.1 Frequency inverter dimensions
Version shown : IP 20
vector
Fig. 2
Type W D L L1 a b c c1 c2 d
SK 1500/3 CT 6.6 7.2 11.9 10.2 .315 4.724 .256 .394 .472 .354
SK 2200/3 CT (168) (184) (301) (258) (8) (120) (6.5) (10) (12) (9)
SK 3000/3 CT
SK 4000/3 CT 6.6 7.6 13.4 11.7 .315 4.724 .256 .394 .472 .354
SK 5500/3 CT (168) (193) (341) (298) (8) (120) (6.5) (10) (12) (9)
SK 7500/3 CT 6.6 7.6 16.6 14.9 .315 4.724 .256 .394 .472 .354
SK 11000/3 CT (168) (194) (421) (378) (8) (120) (6.5) (10) (12) (9)
SK 15000/3 CT 10.3 9.8 16.6 14.9 .315 8.268 .256 .394 .472 .354
SK 22000/3 CT (261) (248) (421) (378) (8) (210) (6.5) (10) (12) (9)
SK 30000/3 CT 10.3 9.8 23.6 23.6 .315 8.268 .256 .394 .472 .354
SK 37000/3 CT (261) (248) (599) (556) (8) (210) (6.5) (10) (12) (9)
SK 45000/3 CT 10.3 9.8 23.6 23.6 .315 8.268 .256 .394 .472 .354
SK 55000/3 CT (261) (248) (599) (556) (8) (210) (6.5) (10) (12) (9)
SK 75000/3 CT 10.3 12.6 29.0 27.3 .315 8.268 .256 .394 .472 .354
(261) (321) (736) (693) (8) (210) (6.5) (10) (12) (9)
SK 90000/3 CT 13.9 9.8 47.5 45.5 .315 5.591 .256 .394 .472 .669
SK 110000/3CT (352) (248) (1207) (1156) (8) (142)1 (6.5) (10) (12) (17)
SK 132000/3CT
Technical design subject to change dimensions in inches, (mm)
1
Detail SK 90000/3 CT ... SK 132000/3 CT:
Fig. 3
10 NORDAC vector Operating Instructions
4 Connection
The unit must be opened to make the electrical connections . The housing cover is attached
to the housing by four screws. While working on the inverter be sure to adhere to the
Safety and Installation Instructions (ref. section 1.3).
The connecting leads are fed into the unit from below and then connected to the power
terminal strip. The cable entry plate can be detached to facilitate connection. It is secured
with a screw. This plate must be reinstalled in order to maintain protection specifications.
Control, AC voltage and motor leads should be taken through separate openings. For strain
relief, metal (PG) screwings can be inserted in the cable entry plate (AC voltage and motor
connection up to 37kW). All supply conductors must be installed in accordance with the
local regulations applicable to the installation of electrical systems.
In units ≥ 45kW, the power cables are installed without extra strain relief provisions (PG
screwings, ref. section 4.2) in view of the fact that the connection terminals are located
directly behind the openings in the cover plate.
As for units ≥ 45kW, the control lines should be held in position by means of the cable
collars provided inside the unit.
For proper adherence to the current European Community directives supplementing the
EMC law (as from 01.01.1996) an AC line filter recommended by the manufacturer of
the inverter must be employed along with a shielding of the motor cables. Be sure also to
connect the lines properly and to provide an effective ground connection using a
midpoint conductor (ref. sections 1.3 and 10.1)
If the cable entry plate is used as a bonding plate for potential equalization, the cable shield
has to be connected to the PE terminal in the inverter as well.
Motor lead: • approx. 500 ft. (150m) max. without additional measures if
standard commercial cable is used.
• approx. 250 ft. (75 mm) max. if shielded cable is used.
NORDAC vector Operating Instructions 11
AC input voltage and motor leads are fed through rectangular openings measuring
approximately 1.0 in. (25 mm) x 3.3 in.(83 mm) each, while the braking resistor line is taken
through a clearance approximately .7 in. (17.5 mm) x 1.8 in. (45 mm) wide. The connection
terminals are located right behind those openings. The inverter housing does not allow for
provision of strain relief accessories.
AC input voltage and motor leads are taken through 3 round openings (Ø 1.0 in., 25 mm)
each while a total of 6 round openings (Ø .79 in., 20 mm) are provided for ground (PE)
conductor and braking resistor connection. The connection terminals are located right
behind those openings. The inverter housing is not equipped for providing strain relief on
the wires.
ACInputVoltage
Fig. 5
service switch
(don’t switch over)
display and
keyboard
transfer Curr.
jumper for
Volt.
current-/voltage- terminating resistor
setpoint input of RS-485 interface
*only if the optional incremental shaft encoder input has been provided!
(ref. sec 7.2.5)
NORDAC vector Operating Instructions 13
Fig. 7
Fig. 8
14 NORDAC vector Operating Instructions
RS 485 +
RS 485 -
reference potential for RS 485 (RS-DGND)
incr. shaft encoder supply voltage for incremental shaft encoder (+5 V, 250mA)
reference potential for incremental shaft encoder (IN-DGND)
input track A+
input as an input track A-
input track B+
optional feature only! input track B-
Fig. 9
The factory settings of the relay functions and digital inputs are shown in parentheses.
PLEASE NOTE: All grounds on the control card are internally connected,
all GND terminals on the control card must be at one potential!
NORDAC vector Operating Instructions 15
terminals:16 AWG
Fig. 15
16 NORDAC vector Operating Instructions
Interface input
21 RS 485 +
22 RS 485 -
23 Reference ground potential terminals:16 AWG
for RS 485 interface (ref. sec. 4.3)
NOTE: The rotating field of the shaft encoder must be identical to that of the motor. If it isn’t (e.g. in
NORD motors with HG 660 transducer), tracks A+ and A- must be switched.
PLEASE NOTE: All grounds on the control card are internally connected,
all GND terminals on the control card must be at one potential!
NORDAC vector Operating Instructions 17
5.1 Display
After AC line power up, the
display will show the inverter
NORDAC vector
type being used, e.g.
SK 2200/3 CT
NORDAC vector
SK 2200/3 CT
Accelerationtime
2.00s P1
5.2 Keyboard
With the two “field keys” you can page forward and backward within the range of menu
groups and menu parameters available for selection. When both keys are pressed
simultaneously, the display will show the choice of menu groups, or when both keys are
pressed simultaneously twice it will return to indicating either the inverter type or the
operating data .
The “enter key” must be pressed to select the displayed menu group or to accept and store
a parameter value within a menu that has been changed.
The values or contents of any menu parameter are changed with the two “value keys”.
Changes must be saved into memory by pressing the enter key, or else the previous value will
be retained. Either the unit of measurement or a star symbol will be flashing to call attention
to such changes which have not yet been confirmed by pressing the enter key. The factory
default setting relating to a parameter can be reinstated by pressing the “value keys” at the
same time.
Pushing the field key or value key once will make the contents change step by step. Holding
down the field or value keys will make the contents change in a continuous fashion, until
released. The longer the value keys are being pressed, the faster the display of the contents
will change. In other words, holding the keys down will accelerate the rate at which different
values or contents can be changed.
18 NORDAC vector Operating Instructions
5.3 Relays
The output relay contacts which are integrated in the frequency inverter can be
programmed for various functions. The desired function is selected with the higher value
key. The lower value key is used to switch the selected function ON or OFF. The input is
saved by pressing the enter key (ref. item 7.1.4 Control terminals, MFR1 or MFR2).
NORDAC vector Operating Instructions 19
6 Starting-up
The following menu items are available while these settings are valid:
Menu
Groups Basic Parameters Motor Data Control Parameter Control Clamps Extra Functions Information Service
Menu parameter set Nominal Motor Accel. delay Mode analog in.1 Language Actual Error Service password
Parameters
copy parameter Nominal freq. Current limit 1 Adjust.1: 0%➞ Keyb. control Prev. Error 1
Accelerat. Time Nominal speed Current limit 2 Adjust.1: 100%➞ Reset param. Prev. Error 2
Decelerat. Time Nominal current Brake delay Filter an. in.1 Password Prev. Error 3
Minimal frequ. Nominal voltage Ramp down Funct. an. in.2 Change password Prev. Error 4
Maximal frequ. Nominal power DC braking Analog output Fixed frequ. 1 Prev. Error 5
Control modus Nominal cos(phi) Setpoint delay Digital input 2 Fixed frequ. 2 Err. Stat.➞
Mode Star delta con. Smoothing Digital input 3 Fixed frequ. 3 Operating Time
Stator resis. Flying start Digital input 4 Power loss red. Event MFR1
No load current Slip compens. Digital input 5 Switching rate Event MFR2
Torque limit Enable active Skip freq. 2 high F/Hz Id/A Iq/A
Net voltage
USS mode
Interface
Baudrate
Bus address
Rstat adaption
20 NORDAC vector Operating Instructions
The characteristic data of the motor used must be entered in the “motor data” menu group
if it differs from the characteristics of the default motor (based on the inverter’s rated
output).
If the specific motor is a 4-pole three-phase AC standard type, it can be selected in the
“standard motor” menu item on the basis of its rated power. All essential motor data is already
preset.
If the motors differ from those mentioned above, read the nameplate data and enter it into
the relevant menu items.
The inverter will measure the motors “stator resistance” automatically if you set the
value of the respective menu item to “0” and press the “enter key”. Make sure the motor is
connected to the inverter before proceeding. For the measured value to be correctly
interpreted, it is essential first to set the connection type of the motor (star or delta, Y or
∆). In the case of star, this is also commonly referred to as a wye connection.
Sprache
Press both “field keys”
simultaneously once.
Parameter set Nominal Motor Accel. delay Mode analog in.1 Language Actual Error Service password
Menu
Parameters
Copy Parameter Nominal freq. Current limit 1 Adjust 1: 0% Keyb. control Prev. Error 1
Accelerat. Time Nominal speed Current limit 2 Adjust 1: 100% Reset param. Prev. Error 2
Decelerat. Time Nominal current Brake delay Filter an. in.1 Password Prev. Error 3
Minimal frequ. Nominal voltage Ramp down Funct. an. in.2 Change password Prev. Error 4
Maximal frequ. Nominal power U/f charact. Mode analog in.2 Fixed frequ.1 Prev. Error 5
Control modus Nominal cos(phi) Static boost Adjust 2: 0% Fixed frequ.2 Err. Stat.
Mode Star delta con. Dynamic boost Adjust 2: 100% Fixed frequ.3 Operating Time
Stator resis. Time dyn. boost Filter an. in.2 Power loss red. Event MFR1
Relay 2 I-hyst.
Fig. 24
Relay 2 freq.
Relay 2 contour.
Relay 2 torque
NORDAC vector Operating Instructions 23
Moving from one menu group to another is done using the field keys. To quit the ring structure
of the menu groups the field keys are pressed simultaneously. Values contained in any
individual menu item are changed with the value keys (Æ or ) and saved with the
enter key.
Below each menu group window in the outside page margin, menu items allowing for on-line
changes are marked with an “O”, while menu items correlated with parameter sets are marked
with a “P”. The “1 ” symbol represents viewing of the menu items that are dependent on
certain configurations. For instance the V/F corner frequency can be viewed only if the linear
or square characteristic has been selected in the control mode.
All of the following information refers to figure 24 on page 22 and software version 4027
0001. Any software changes to the frequency inverter will be followed by an errata sheet
attached to this instruction manual.
The default settings marked * may vary according to the inverter type!
24 NORDAC vector Operating Instructions
Basic Parameter
(con't)
Minimum output frequency is not visible when selecting ±10 V for the setpoint input, and
will be fixed at 0 Hz.
Range of values Default
Maximal frequ. Maximal frequ. Resolution Setting
Maximum output frequency is the minimum frequency...999Hz 70.0 Hz
PO frequency which is supplied by the 0.1 Hz
inverter when the maximum setpoint is
applied (corresponding to Adjust 1: 100% in the control clamps group.) This setpoint can
be 10V or 20 mA for example.
Note: By setting the servo mode to “ON” the possible maximum frequency is
limited to twice the set rated motor frequency (motor data).
ISD regulation:The magnetic motor flux is constantly kept at the nominal value. This
function is not suitable for multi-motor operation or synchronous motors.
The default settings marked * may vary according to the inverter type!
NORDAC vector Operating Instructions 25
Basic Parameter
(con't)
Even a “No motor” setting can be made! With that, the biasing period of the current
controller is set to zero. Applicable only if the “linear characteristic”control mode has been
selected.
Nominal freq. Range of values Default
Nominal freq. Resolution Setting
P Nominal frequency 0 ... 999.0 Hz 50 Hz
Motor nameplate frequency rating. 1 Hz
1
Motor Data
(con't)
For no-load current calculation the motor should be operated at a frequency a little lower
than the rated frequency (e.g. 45 Hz). Read the result in the operating data display.
Two different current limits can be set. The 1st current limit prevents the output frequency
from rising any further while the acceleration time is extended.
The 2nd current limit causes the output frequency to decrease. However, if the load is too
large, the desired frequency may not be reached.
The default settings marked * may vary according to the inverter type!
NORDAC vector Operating Instructions 27
ControlParameter
(con't)
This function is applicable to the “normal” braking ramp and to quick braking. A braking
resistor is required for this function!
ON: The inverter uses the set deceleration ramp to arrest the motor.
Having reached this frequency the inverter supplies the maximum possible output voltage.
This value is equal to the AC line voltage.
Fig. 26
The default settings marked * may vary according to the inverter type!
28 NORDAC vector Operating Instructions
ControlParameter
(con't)
Period of time for which the added dynamic boost will be effective. Only after controller
has been enabled.
ON: When frequency drops below the absolute minimum (1.0 Hz) the inverter
changes from frequency to direct current supply.
Immediately : When the controller enable is switched off, the inverter immediately
changes from frequency to direct voltage. This setting will work no matter
what value the output frequency is at that moment.
If controller enable is switched on again before this period is over, the inverter interrupts
DC braking and starts again in accordance with the setpoint.
ControlParameter
(con't)
The effect of this function is to prevent the motor from starting up against a brake while it
is locked or, especially in hoisting gear drives (fabs.min ≥ 2.0 Hz), to prevent sagging of the
load as a result of sudden stopping.
Smoothing Range of values Default
Smoothing Resolution Setting
PO e.g. to insure S shape of setpoint frequency OFF ... 10 sec. OFF
curve. 0.1 sec.
This is a special feature insuring that the frequency inverter will measure the frequency of the
rotating field in a running motor before starting to control its speed at exactly the measured
frequency. Only then will it accelerate the motor up to the preset setpoint frequency, taking
into account the direction of rotation of the motor.
For the search function to be executed within the “after disconnection” option,
disconnection must not have been preceded by a braking ramp, e.g. after a fault message
reset or with ramp down = OFF.
The default settings marked * may vary according to the inverter type!
30 NORDAC vector Operating Instructions
ControlParameter
(con't)
Experimental runs have shown that offsets between 2 and 4 Hz are recommended for high
outputs (≥37 kW). We also recommend programming the acceleration delay to “ON”.
Too high an offset value will result in the inverter current quickly reaching the limit. If it is
set too low, overvoltage or chopper operation will occur.
Adjusting a finer resolution (smaller setting or increment) will prolong settling time.
Because voltage is bound to rise very fast in the intermediate circuit of the inverter,
connecting a braking resistor to the inverter is a must.
If the inverter is disabled, it will reduce the frequency within the set braking period!
CAUTION! This operating mode is not suitable for lifting gear functions.
Reciprocating and regenerative loads affecting the drive that are produced in every cycle,
will result in frequent braking chopper operation.
The default settings marked * may vary according to the inverter type!
NORDAC vector Operating Instructions 31
ControlParameter
(con't)
Control Clamps
7.1.4 Control Clamps
If “4...20 mA” has been selected, the inverter is disabled automatically (no output signal)
should values decrease below 2 mA.
Adjust1:0%➞ Range of values Default
Adjust1: 0% ➞ Resolution Setting
Aligning the analog setpoint input 1: 0%. 0 V or
0 mA
Voltage or current value applied being
stored as 0% value = minimum frequency.
The difference between Adjust 0% and
Adjust1:100%➞ Adjust 100% must be > 3.5V (>14 mA). Range of values Default
Resolution Setting
Adjust1: 100% ➞ 10 V or
Aligning the analog setpoint input 1: 100%. 20 mA
Voltage or current value applied being stored as 100% value = maximum frequency.
The default settings marked * may vary according to the inverter type!
32 NORDAC vector Operating Instructions
Control Clamps
(con't)
E.g. 0 ... 10 V limited: E.g. 0 ... 10 V:
When the current drops below the setpoint The diagrams show that a change of rotation
aligned to 0%, the adjusted minimum frequency can be brought about using 0...10V, with
is supplied. This function is generally standstill e.g. when a potentiometer is in center
applicable to current setpoints (0/4...20 mA). position (5V).
Fig. 29 Fig. 30
PLEASE NOTE: If voltage exceeds the setpoint aligned to 100% (e.g. 9.3V instead of
10V) this will not set the max. frequency above its set value.
Never set a torque limit < 20%, because it could result in erratic behavior of the
drive!
Mode analog in.2 Range of values Default
Mode an. in.2 Resolution Setting
Mode analog setpoint input 2. 0 ... 10 V limited 0 ... 10 V
0 ... 10 V limited
±10V only without programming a digital -10 V ... +10 V
input to “enable left” or “direction of 0 ... 20 mA
rotation”.If ±10 V is selected, the minimum 4 ... 20 mA
frequency is always set to 0 Hz. OFF
If “4...20 mA” is selected, when values decrease below 2 mA, the inverter is disabled
automatically (no output signal).
Adjust 2:0%➞ Range of values Default
Adjust 2: 0% ➞ Resolution Setting
P Aligning the analog setpoint input 2: 0%. 0 V or
0 mA
1 Voltage or current value applied being
stored as 0% value = min. frequency.
The difference between Adjust 0% value and Adjust 100% value must be > 3.5V (> 14 mA).
Control Clamps
(con't)
The difference between 0% aligned value and 100% aligned value must be > 3.5 V (> 14 mA).
The default settings marked * may vary according to the inverter type!
34 NORDAC vector Operating Instructions
Control Clamps
(con't)
For a linear or square characteristic, the output frequency value is related to the set corner
frequency (control parameters).
The default settings marked * may vary according to the inverter type!
NORDAC vector Operating Instructions 35
Control Clamps
(con't)
***depends on the “Mode” selected in Basic parameters (ref. sec. 7.1.1/7.2.1 Mode).
The default settings marked * may vary according to the inverter type!
36 NORDAC vector Operating Instructions
Control Clamps
(con't)
Page through the available functions with the left value key (ascending values) and switch to
ON or OFF with the right value key (descending values). Any change must be validated with
the Enter key .
If a number of functions have been selected there is a choice as to whether the conditional
statements should be linked with AND or with OR .
If a relay has been programmed to perform various functions, the function that has triggered
the relay at a particular event can be read out in the information parameters.
Brake control: When the frequency value has decreased to the absolute minimum
(ref. sec. 7.1.5 Extra functions), the relay contact closes, when it
continues to drop, the contact opens. Although the fault signal is still
active (applies to relay 1 only), it is no longer relevant after the
frequency has dropped below the absolute minimum value.
Temperature warning: When the first temperature limit in the inverter is reached or the PTC
resistor on the motor has triggered, the inverter reacts with a warning
signal displayed on the inverter. The inverter will be disconnected
when the second temperature limit has been reached or by the end of
a 30 second period of motor over temperature.
Overcurrent: This warning indicates that the inverter’s overcurrent range has been
reached. The amount of time tolerated will depend on the current
intensity. By the end of the permissible time the inverter is
disconnected (ref. sec. 9.2).
Regenerative operation: The MFR signals regenerative operation, i.e. energy is being fed
back by the motor. This means that the torque will be negative.
The default settings marked * may vary according to the inverter type!
NORDAC vector Operating Instructions 37
Control Clamps
(con't)
Control Clamps
(con't)
Relay 2 function Mode of operation same as MFR 1, but without the permanently programmed fault
signaling function.
PO
Inactive error: An error which led to an inverter fault does not exist any
more. When the stored fault message is reset, the drive is
ready for operation.
Setpoint reached (f≥=fs:): indicates that the output frequency being currently supplied
is = to the adjusted setpoint.
If a relay is programmed to perform several functions, the function that made the relay trip
can be read out in the information parameters (represented by the letters in brackets).
Difference between operate point and release point of relay (indication of current).
The default settings marked * may vary according to the inverter type!
NORDAC vector Operating Instructions 39
Value keys: will change the setpoint, also towards negative values.
Enter-key start / stop (must be in the initial power up screen to start and stop). If changing
menu item parameters while running, always return to operating data screen to stop. (ref.
sec. 5.1 Display).
By activating keyboard control (ON), all control functions executed via the control
terminal strip are disabled (ref. sec. 7.2.2 Keyboard control).
A code word (any number between 0000 and 9999) will be required for this purpose which
is stored in the “change password” parameter. However this parameter can neither be
viewed nor changed unless the correct password was set in the “password” parameter!
If the two parameters do not agree, only parameters exclusively providing information
such as operating data or error messages can still be viewed, whereas all the other
parameters are no longer visible and hence not available for adjustment.
The default settings marked * may vary according to the inverter type!
40 NORDAC vector Operating Instructions
Extra functions
(con't)
By activating this function the overcurrent limit of the inverter is reduced when a thermal
limit is reached.
This functions intention is to insure that a disconnection of the inverter is delayed as far as
possible or even prevented altogether
Switching rate because of an over temperature condition. Range of values Default
Resolution Setting
PO Switching rate 2kHz/4kHz/8kHz/16kHz* 8kHz
Switching frequency.
With a switching frequency of 16 kHz, thermal load on the inverter must be reduced. This
can be achieved through intermittent operation or by keeping ambient temperature below
the max. specification, or by avoiding full utilization of the admissible inverter current.
When the inverter reaches a thermal limit value, control reduces the switching frequency
automatically, to as low of a value as 2 kHz if necessary. As a consequence, the switching
losses are diminished and inverter heating is limited or reduced.
After the temperature has dropped below the limit value, the system goes back to the initial
switching frequency.
The default settings marked * may vary according to the inverter type!
NORDAC vector Operating Instructions 41
Extra functions
(con't)
Therefore execution of this function will depend on the respective driving application and on
the operating conditions prevalent at the time.
“Quick stop time” offers alternatives for setting the time in seconds during which output
frequency is to be reduced by 50 Hz. This period is extended automatically in case of need.
This function only works in fault situations in which it is safe to let inverter operation go on for
a short time!
The inverter automatically acknowledges faults in the number set above, provided that the cause of
the fault has been eliminated. Acknowledgments are executed after a delay of 10 seconds.
Following a disconnection from the AC line or a manual fault acknowledgment with the Enter
key, the counter (value in brackets, max. 255) is reset to zero and the total number of
acknowledgments are restored.
The default settings marked * may vary according to the inverter type!
42 NORDAC vector Operating Instructions
Extra functions
(con't)
The value selected in this item defines the frequency at which the setpoint delay (ref. sec.
7.1.3 Control parameters) begins to be active. In hoisting gear brake control applications,
the absolute minimum frequency must be ≥ to 2.0 Hz. Only then will optimum efficiency
of ISD control will be achieved.
“Auto” ➞ voltage is measured once immediately before the inverter signals “ready for
operation”.
Where major line voltage fluctuations are expected and where functions depending on line
voltage are involved (such as braking chopper, braking delay or automatic frequency raising)
a permanent setting should be initiated. For the inverter to yield optimum performance, a
value as close to the maximum as possible should be established for this setting.
Master 1: In this mode a slave can be remote-controlled via the keyboard and the control
terminals of the master.
Master 2: All parameters of the master (slave address included) are transferred with the
Enter key to a slave which is ready for operation.
Master 3: The control functions of the master inverter (digital inputs and analog
setpoint) are transferred to the slave inverter(s).
The default settings marked * may vary according to the inverter type!
NORDAC vector Operating Instructions 43
Extra functions
(con't)
Set Value 1 BUS: Only one setpoint is transferred over the bus. Evaluation as with analog setpoint
input 1. The digital inputs of the control terminals continue to be active “locally”.
BUS: The inverter is controlled via the BUS (control word and setpoint 1). The analog
setpoint input 2 continues to be active “locally”.
BUS + Set Val. 2: As in “BUS”, however with additionally a 2nd setpoint. It is evaluated in the same
way as the analog setpoint input 2.
0 = no monitoring.
This function ensures that a change of the stator resistance due to an increase of motor temperature
is compensated.
The default settings marked * may vary according to the inverter type!
44 NORDAC vector Operating Instructions
Extra functions
(con't)
PLEASE NOTE:
1. The “servo” mode will limit the maximum possible frequency (Basic parameters) to
twice the rated motor frequency (Motor data) set.
2. The “servo” mode will automatically activate an internal torque limit equal to 100% (of
the rated motor size). The internal torque limit can be varied due to the effect of the
adjustable torque limit.
3. The rotating field of the incremental encoder must be in accordance with that of the
motor. If this is not the case (e.g. in NORD motors with encoder HG 660), the tracks
A+ and A- must be interchanged.
The default settings marked * may vary according to the inverter type!
NORDAC vector Operating Instructions 45
Extra functions
(con't)
Information
Actual Error
New error(s).
Prev.Error 1 Errors can be acknowledged with the Enter key or a digital input programmed for this job.
Prev. Error 1
The service condition of the inverter prevailing at the time when the last five error messages
were generated is stored. The following information is captured in each case:
• set of parameters
• operating hours
• frequency
• DC link voltage
• current intensity
• inverter temperature
This information can be called with the value keys when the respective previous error is displayed.
Extra functions
(con't)
Use the value keys to view the version number and date.
These parameters are exclusively required for final quality inspection and not available to the
user.
Service password Range of values Default
Service password Resolution Setting
0 ... 9999
1
The default settings marked * may vary according to the inverter type!
NORDAC vector Operating Instructions 47
In the tables below, the functions users may set themselves are marked with an “*”.
An “o” marking identifies those which are factory-set.
Once adjusted the mode will always apply to all parameter sets - it is not possible to select
different modes for the various parameter sets.
As for the “quick stop” and “cut off voltage” functions, it should be remembered that these are
low-active inputs. In order to operate the drive, which means that the “quick stop” or “cut off
voltage” functions are not to be executed, either input must be at voltage (high) before the
inverter can be enabled.
No function * * * * * high
Enable (right) o edge/high
Enable (left) o edge/high
Sense of rotation * high
Fault acknowledgment * * * * o edge
Param. set change-over input 1 o high
Param. set change-over input 2 o high
Cut off voltage * * * * * low
Quick stop * * * * * low
Fixed frequency 1 * o * * * high
Fixed frequency 2 * * * * * high
Fixed frequency 3 * * * * * high
Remote control * * * * * high
Note: DI(n) in the column headings refer to the 6 Digital Inputs (ref. sec. 4.2.2)
Sense of rotation: The sense of rotation is always determined by whether enable left
(CCW) or enable right (CW) has been selected, or by the analog
setpoint (±) respectively.
48 NORDAC vector Operating Instructions
Remote control: With this function, inverter control can be shifted from the control
terminal strip (digital inputs 1- 6) to the RS485 interface (BUS mode)
and vice versa.
• Low ➞ digital inputs 1 - 6
• High ➞ RS 485, BUS mode
For remote control to work properly, the parameters relating to the
RS 485 interface must be set correctly!
The first step of the push-button controls the inputs DI1 or DI2 (enable right or left), and
the second step controls the increase frequency function.
If only the enabling function is activated (first step), frequency is maintained at a constant
level or at least the set minimum frequency is supplied. If both inputs are opened,
frequency decreases until standstill or until the first switching step is operated again.
Suggested circuit:
• S1 = enable right
• S2 = enable left
• S3 = reduce frequency
• S4 = increase frequency Fig. 32
Please note: Storage of the last output frequency set is not possible since the enable
input is assigned the “reduce frequency” function as well!
No function * * * high
Enable (right) o edge/high
Enable (left) o edge/high
Fault acknowledgment * * o edge
Param. set change-over input 1 o high
Param. set change-over input 2 o high
Cut off voltage * * * low
Quick stop * * * low
Increase frequency o high
• The two functions, “sense of rotation” and “enable left”, exclude each other, i.e. only
one of the two functions can be programmed.
• A Low/High edge is required for fault acknowledgment.
• If one switch of parameter sets is to be carried out by one digital input, the only input
permitting this possibility is parameter set input 1, respectively for parameter sets 1
and 2 (DI4).
• If the “motor potentiometer” mode is set, DI2 and DI3 are permanently programmed.
• Even if control does not take place locally, the functions “cut off voltage” and “quick
stop” are still available. Owing to this feature, an EMERGENCY STOP function can be
provided even if the inverter is controlled via the RS485 interface using the USS
protocol.
ATTENTION! Please observe all accident prevention regulations which govern your
location!
NORDAC vector
SK 2200/3 CT
field frequency
forward increase
up to maximum
field frequency
backward reduction,
also negatively
Fig. 33
start/stop
Important note !
Starting the inverter with the Enter key (keyboard control) means that
the Enter key, or else a Value key, must be used to stop it after returning
to the operating value display !
50 NORDAC vector Operating Instructions
The “Extra functions” menu group allows for setting the respective values of the individual fixed
frequencies. Settings which are negative in sign are also admissible. A negative sign will result in
the sense of rotation being reversed, starting from the control input (right/left) or in a subtraction
being made from an analog setpoint.
Addition of the fixed frequencies may also produce a negative result and hence a reversal of the
direction of rotation.
Please don't hesitate to contact us if you would like detailed information on the USS protocol.
Slave
This mode allows for the frequency inverter to be programmed and controlled via the serial bus.
To enable control of the frequency inverter by way of the bus, the “interface” parameter must be
set to “USS”. NORDCON operating software is available for communication with the inverter(s)
if a PC is to be used as a master,.
Master
In the USS modes Master 1 or Master 2, other NORDAC vector frequency inverters can be
operated via the RS 485 interface. These modes are intended primarily to put into operation
inverters which are not equipped with an operating unit.
The recommended baud rate is 38400 baud. The inverters (system users) connected to the bus
circuit are selected by means of the USS address.
If the Master fails to meet with a response at the contacted address, it automatically searches for
another unit and reprograms this user to the baud rate and address of the previous one.
Master 1
In this mode a slave frequency inverter can be programmed and controlled via the keyboard,
control terminals and display of the master inverter. When the slave is controlled using the
control terminals of the master, the setting of the digital inputs must be identical, and the
“interface” parameter in the slave inverter must be set to “USS”. Communication is terminated by
switching off the USS mode.
Master 2
In this mode the parameter settings (of all parameter sets) are transmitted from the master to the
slave. Only frequency inverters belonging to the same class of output capacities can be used for
this mode.
Master 3
This mode is characterized by the fact that it is the control functions (analog setpoints and digital
inputs) which are transmitted from the master inverter to the slave inverters connected ->
synchronization control (pilot frequency).
NORDAC vector Operating Instructions 51
1. With an analog actual value signal, processed by the integrated PI or PID controller
which is provided as standard.
2. Using an incremental shaft encoder attached to the motor, and the incremental shaft
encoder input with PI control which is available as optional equipment.
The PI controller will allow for acceleration ramps only in a setpoint setting mode; it will not
do so at the controller output.
PID controller for control processes characterized by actual values changing at a slow rate,
as e.g. pressure regulation.
The acceleration ramp is insured downstream of the PID controller in accordance with the
maximum frequency and the acceleration period (Basic parameters).
Max. frequency
PID
A2 Analog 2 0% P - factor
Analog 2 100% I - factor
Analog 2 mode D - factor Speed ramp
- Max. frequency / 0 *
frequency 100%
Analog actual value signal: Use the DIP switch on the control board to choose between a
current or a voltage actual value signal. The exact shape of the signal is specified in the
setpoint input 2 mode parameter.
If the setting is 0..10V limited or 0(4)..20 mA and if the control offset is negative, the
minimum output frequency will be 0 Hz, i.e. there will be no reversal of the rotational
direction of the drive.
If the setting is 0..10 V or ± 10 V, the output frequency will be reversed if necessary when
the control offset becomes negative, i.e. the rotational direction of the drive may change too.
52 NORDAC vector Operating Instructions
Analog input 2 must be allocated either the “actual frequency value” or the “PID
controller” function. Then go on by selecting any Adjust functions required (see above)
and by setting the parameters relevant for the PI/PID controller as provided in the “control
terminals” sub-menu.
Frequency 100%: At this point enter the frequency value the controller recognizes at 100%
of the analog actual value (voltage or current respectively with 100% Adjust of analog input 2).
If the setpoint and the actual value differ with regard to normalization, there is the possibility
of setting a ratio max. frequency/frequency 100% corresponding to the ratio setpoint
value/actual value.
If the amounts of setpoint and actual value are equal, set the maximum frequency offered
in the applicable parameter set.
PI controller D: Frequency * time, related to the control variance, only with PID controller
function.
Limit PI controller: maximum difference between output frequency and frequency setpoint
(only with PI controller, actual frequency value)
PI controller T: Attenuation time constant of the controller. The response time of the PI (T)
controller is set. The attenuation time constant has an effect on both the setpoint and the
actual value. The constant is not required for standard applications (only with PI controller,
actual frequency value).
Control parameters default settings may not be adequate for operations. Whenever possible,
improve their efficiency until they are optimum. Where heavy centrifugal masses are involved,
as e.g. in revolving tables, it is advisable to reduce the I component even before the inverter is
put into operation for the first time.
The best method is to optimize the initial transient process by evaluating the speed
supplied by the analog output or by viewing the actual voltage value with an oscilloscope.
Connect the analog actual value signal (output of pressure sensor) to the analog input 2 of
the inverter. Allocate the “PID controller” function to analog input 2.
NORDAC vector Operating Instructions 53
Proceed by optimizing drive control with the parameters PI controller P and PI controller
I. Experience has shown that in pressure control, low I factors should be used.
• exact speeds and true running even at very low speeds down to “zero”
Digital actual value signal: Prior to start-up, connect the incremental shaft encoder,
which is mounted to the motor, as indicated in the Instructions For Use (ref. sec. 4.2).
The rotating field orientation of the incremental encoder must be identical with that of the
motor. If this is not the case (e.g. in NORD motors with HG 660 transducer), tracks A+ and
A- must be interchanged.
The “Extra Functions” menu group includes the “Servo Mode” parameter (only with the
CTD option). When this parameter has been programmed to “ON”, the display will show
the parameters through which this type of control can be optimized.
Shaft encoder resolution: This is where to set the number of pulses/revolution of the
incremental shaft encoder being used. Higher resolution (pulses/rev.) will enhance control
response, especially when speeds are low. Normalization of the control parameters is such
that any increase of the P or of the I component values will accelerate control response. They
shouldn't rise to high though because this would result in excessive oscillations of the
controller. If by way of contrast the said components are reduced, transient oscillation is
smoothed but also prolonged in duration.
Current controller P: Frequency jump in case of control deviation, related to control offset.
Current controller I: Maximum voltage change that can be brought about by the current
controller.
54 NORDAC vector Operating Instructions
Field weakening controller: The field weakening controller controls the flux setpoint
whenever frequencies are in the field weakening range, and thus determines the v/f
(voltage/frequency) break point.
Factory settings will not be ideal for all applications, and therefore optimizing control
parameters for your specific application will be required. For instance if large flywheel
inertia’s are involved as in rotary tables, lower the I-factor of the speed controller even before
putting the inverter into operation.
As for the current controller parameters, further adjustment of the factory settings will
rarely be necessary.
The transient process can best be optimized by evaluating the speed supplied by the analog
output or by oscilloscoping the actual value voltage.
NORDAC vector Operating Instructions 55
Nominal freq. 50 Hz
Accel. delay On
U/f charact. 50 Hz
DC braking Off
Slip compens. On
Auto.freq.raise Off
Frequency 100% 50 Hz
PI controller P 100%
PI controller I 10%/s
PI controller T 2 ms
PI controller D 0% ms
NORDAC vector Operating Instructions 57
Menu item Factory setting Parameter set 1 Parameter set 2 Parameter set 3 Parameter set 4
Limit PI control 10 Hz
Relay 2 logic OR
Menu item Factory setting Parameter set 1 Parameter set 2 Parameter set 3 Parameter set 4
Language German
Password 0
Change password 0
Fixed frequ. 1 10.0 Hz
Autoquit 0
Interface local
Baudrate 9600 baud
BUS address 0
I-Weak 10%/ms
This reaction is instantly represented in the display. As soon as the message goes out or
starts to flash, the inverter is able to resume operation.
Faults (F) ➞ The inverter is switched off, the fault is indicated in the
display. While the fault is being indicated it cannot be reset.
When the fault display starts to flash, the cause of the fault
has ceased to exist and the error memory can be reset.
Previous faults 1-5 : For the last five fault messages the inverter stores not only the
fault itself but also the respective condition of the inverter at the
moment the faults occurred. The following data are captured:
• Parameter set
• Operating hours
• Frequency
• DC link voltage
• Current
• Inverter temperature
These can be retrieved with the value keys when any of the
previous faults are indicated. The previous faults are found in
the information parameters.
Error statistic: For all fault messages that can possibly be generated, the
number of their occurrence is registered and stored. This
menu item is found in the information parameters. Any
individual fault can be called with the value keys.
60 NORDAC vector Operating Instructions
Acceleration overcurrent • The acceleration ramp was delayed • Set a longer acceleration time
(W) until current limit 1 was reached,
ref. Control parameters. • Reduce the loading of the drive
• Frequency was reduced, current
limit 2 was reached, ref. Control • Raise current limits 1 and/or 2
parameters.
Inverter over temperature • Ambient temperature is too high • Check/improve ventilation of the
(W/F) • Inadequate ventilation, louvers are switch cubicle.
W=> temperature limit 1 obstructed • Check temperature of inverter
F-> temperature limit 2 • Failure to install the unit in a environment, max. 104°F (40°C)
vertical position • Follow installation/mounting
instruction, item 2
Motor over temperature • The connected PTC resistor • Improve cooling of the motor
(W/F) has triggered, the motor is • Check whether motor size is right
W=> PTC resistor has triggered overloaded for the application
F=> sustained warning for > 30s • Control terminals 11 and 12 are not • Connect PTC resistor or bridge
connected control terminals
• Switch function off ➞ Extra
functions
Overcurrent (l2t monitoring) • The internal overcurrent trip has • IDS control: check motor data
(W/F) responded, overcurrent must have Linear characteristic: check V/f
W=> inverter is working in been at least 1.2 times the rated break point and boost (Basic and
overcurrent range inverter current control parameters)
F=> inverter has been working in • Inappropriate motor-inverter • Check configuration of the drive
overcurrent range too long combination • Extend acceleration or braking time
• Acceleration or deceleration period
too short
Overvoltage • AC line voltage too high • Check AC line voltage and reduce
(F) • Too much energy fed back by the if necessary
motor • Check braking resistance value
• Braking time is too short • Extend braking time
• No braking resistor at all or braking • Check connection of the braking
resistor impedance too high resistor
NORDAC vector Operating Instructions 61
Phase failure • One of the AC input phases is • Please check AC line connection
(F) having/has had an interruption for supply of three phases and
• AC line voltage cycled ON/OFF sufficient voltage level!
too often in one hour • use the enable right or left
(see section 9.5)
USS time-out • Error in USS data transmission • Check message downtime, extend
(F) if necessary
• Switch off this monitoring feature
when the NORDCON software is
used
System errors 1-11 • Error in the internal program flow • See section 9.4
(F)
• inverter overtemperature
• motor overtemperature
• phase failure
• USS time-out
• mains failure
This function will decelerate the motor to a stop as quickly as possible provided that it is
safe for the inverter operation to continue and that there is enough energy in the inverter
to recover the energy from the load.
62 NORDAC vector Operating Instructions
In the majority of cases such errors are caused by interference with the program flow due
to insufficient electromagnetic compatibility. System errors may also be the result of a
component being defective.
If the system accepts a reset of these signals, operation of the inverter can be continued.
10 EMC measures
10.1 Radio interference suppression level
If an AC line filter we have recommended is used and if shielded motor, brake resistor and
AC line cables between filter and inverter are utilized, radio interference suppression in
accordance with EN 55011 resp. EN 50081 limit curve B is ensured for inverters up to
37 kW provided that the switching frequency is 8 kHz .
Connect the cable shield to ground on both sides. Where the shield meets the inverter, lay
it on the metal front panel of the inverter using a PG brass screwing (inverters up to 37kW).
In addition the cable shield must be connected to the inverter’s PE terminal.
11 CE marking
NORDAC vector frequency inverters are electrical equipment for application in industrial
operations. They are designed to be used in machines for speed control of three-phase
motors. Information and recommendations for installation are contained in the operating
instructions.
NORDAC vector frequency inverters are CE-marked as stipulated by the European Low-
Voltage Directives 73/23/EWG and 93/68/EWG. An EC-conformity statement can be issued
if required.
Frequency inverters are not devices as defined in the EMC directives since they are
exclusively produced as ancillary supply parts to be further processed by industry and
craft and cannot be operated on their own.
Implementing the measures recommended in 10.1 meets the requirements for observance
of the EMC directive 89/336/EWG. A manufacturer’s statement can be issued if required.
NORDAC vector Operating Instructions 65
SK 30000/3 CT + SK 37000/3 CT 380 ... 460 V 30.0 / 37.0 kW FS 3981 - 100 / 99 100 A
The filters may be fixed on the wall in a vertical position or mounted on the floor in a
horizontal position.
Optimum filter effectiveness is achieved by placing the filter as close to the inverter as
possible.
AC line filters - Dimensions
vector
Fig. 35
FN 359
Fig. 36
68 NORDAC vector Operating Instructions
SK 4000/3 CT... 60Ω/360W 3.9 6.7 8.7 3.5 4.1/5.9 .18 14 AWG
SK 5500/3 CT (100) (170) (220) (90) 105/150 (4.5) (2.5mm2)
SK 7500/3 CT... 40Ω/540W 3.9 6.7 8.7 3.5 4.1/5.9 .18 14 AWG
SK 11000/3 CT (100) (170) (220) (90) 105/150 (4.5) (2.5mm2)
SK 15000/3 CT... 18Ω/1600W* 7.3 23.1 4.7 20.7 5.9 .23 14 AWG
SK 22000/3 CT (185) (586) (120) (526) 150 (5.8) (2.5mm2)
SK 30000/3 CT... 12Ω/2000W* 10.8 19.1 4.7 16.8 9.5 .23 14 AWG
SK 37000/3 CT (275) (486) (120) (426) 240 (5.8) (2.5mm2)
SK 110000/3 CT... 3Ω/7500W* 19.3 23.4 10.2 22.4 15 .39, 5x.51 M8 Stud
SK 132000/3 CT (490) (595) (260) (570) 380 (10, 5x13) terminals
All dimensions in in. (mm)
Fig. 37 Fig. 38
Fig. 3: 8Ω - 3Ω
Fig. 39
NORDAC vector Operating Instructions 69
Too high a cable capacitance at the frequency inverter output may cause a module error or
result in the generation of an overcurrent message.
The inverter load is increased by approximately 10% if such a filter is used. Derate the
system accordingly.
If the the frequency inverter is operated in an environment with very dusty air, the cooling
surfaces must be cleaned with compressed air at regular intervals. If an enclosure is
provided with air inlet filters, they too must be regularly cleaned or replaced.
When the inverter is in need of repair, contact your local distributor, manufacturer
representative, or our factory repair department for assistance.
NORDAC vector Operating Instructions 71
To facilitate quick access to settings typically required in pump and fan applications, and
to maximize ease and efficiency of operation, our engineers purposely dropped a few menu
items and narrowed some setting ranges.
Yet control and operation of VT inverters are hardly any different as compared with the CT
type series. The operating instructions are still applicable.
Apart from ISD control only the square V/f characteristic can be set as a control mode. Any
overloading of the inverter is excluded as the output current is limited to the values
indicated in the Technical data (ref. sec. 15.3). As for the switching frequency, only 2 or 4
kHz remain as options for selection.
While configuration of the digital control inputs provides for a fixed allocation of
functions, the multifunction relays 1 and 2 still allow parameterization as they do in the CT-
type inverters.
15 Technical data
Continuous output power kVA 2.8 3.8 4.9 6.7 8.6 11.3
at 400V
Max. continuous output current A 4.0 5.5 7.1 9.7 12.4 16.3
Overload capacity 1.5 times the continuous output current for 30 seconds
4 pole motor HP 15 20 30 40 50
Overload capacity 1.5 times the continuous output current for 30 seconds
Overload capacity 1.5 times the continuous output current for 30 seconds
Typ. nom. input current (appr.) A 109 130 182 202 246 288
Rec. AC line fusing (slow-blow) A 125 160 200 250 300 300
Max. wire cross-section AWG 1/0 1/0 1/0 4/0 4/0 4/0
Cooling with integrated fan yes yes yes yes yes yes
Continuous output power kVA 3.8 4.9 6.7 8.6 11.3 16.8 20.4
at 400 V
Max. contin. output current A 5.5 7.1 9.7 12.4 16.3 24.3 29.5
Inverter efficiency approx. 97.5 %, at 4 kHz and related to the rated motor power
Weight approx. lb/kg 10.6/4.8 11/5.0 13.8/6.3 13.9/6.3 17.6/8.0 19.4/8.8 19.8/9.0
Dimensions same as SK...(see item 3.1) 1500/3 CT, 2200/3 CT 4000/3 CT, 5500/3 CT 7500/3 CT, 11000/3 CT
Cooling with integrated fan no yes yes yes yes yes yes
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22934 Bargteheide
Specification subject to change without prior notice