0% found this document useful (0 votes)
754 views76 pages

Becker SK22003CT SK 22003 CT Nord Manual Datasheet

1. The document provides safety and operating instructions for Nord frequency inverters. It details hazards associated with live components and improper usage. 2. Instructions are given for transport, storage, installation, electrical connection, operation, and maintenance in accordance with relevant standards and directives. 3. The document outlines the intended use of frequency inverters as components in electrical installations or machinery and requirements for commissioning.

Uploaded by

ERSN
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
754 views76 pages

Becker SK22003CT SK 22003 CT Nord Manual Datasheet

1. The document provides safety and operating instructions for Nord frequency inverters. It details hazards associated with live components and improper usage. 2. Instructions are given for transport, storage, installation, electrical connection, operation, and maintenance in accordance with relevant standards and directives. 3. The document outlines the intended use of frequency inverters as components in electrical installations or machinery and requirements for commissioning.

Uploaded by

ERSN
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 76

®

V E C T O R
FREQUENCY INVERTER

OPERATING INSTRUCTIONS
SK1500/3CT – SK132000/3CT
SK2200/3VT – SK37000/3VT

NORD GEAR CORPORATION


WAUNAKEE, WISCONSIN PHONE: 608/849-7300
NORDAC vector Operating Instructions 1

NORDAC vector frequency inverter

Safety and operating instructions for drive converters


in conformity with the low-voltage directive 73/23/EEC

1. General
Depending on their degree of protection during operation, frequency inverters may have
live, non insulated, hot surfaces, as well as moving and/or rotating parts.

Serious personal injury and damage to property can occur with inappropriate removal of
protective covers, or any improper use, incorrect installation or malfunction.

See documentation, for further information.

All operations serving staging, installation and commissioning as well as maintenance are
to be carried out by skilled technical personnel (Observe IEC 364 or CENELEC HD 384 or
DIN VDE 0100 and IEC 664 or DIN/VDE 0110 and national accident prevention rules!).

For the purposes of these basic safety instructions, “skilled technical personnel” means
persons who are familiar with the installation, mounting, commissioning and operation of
the product and have the qualifications needed for the performance of their functions.

2. Intended use
Frequency inverters are components designed for use in electrical installations or
machinery.

When installed in machinery, commissioning of the frequency inverter (i.e. the starting of
normal operation) is prohibited until the machinery has been proven to conform to the
provisions of the directive 89/392/EEC (Machinery Safety Directive - MSD). Account is to
be taken of EN 60204.

Commissioning (i.e. the starting of normal operation) is allowable only where conformity
with the EMC directive (89/336/EEC) has been established.

The frequency inverters meet the requirements of the low-voltage directive 73/23/EEC.
They are subject to the harmonized standards of the series prEN 50178/DIN VDE 0160 in
conjunction with EN 60439-1/ VDE 0660, part 500, and EN 60146/ VDE 0558.

The technical data as well as information concerning the supply conditions shall be taken
from the rating plate and from the documentation and shall be strictly observed.

3. Transport, storage
The instructions for transport, storage and proper use shall be complied with.

The climatic conditions shall be in conformity with prEN 50178.


2 NORDAC vector Operating Instructions

4. Installation
The installation and cooling of the frequency inverter shall be in accordance with the
specifications in the pertinent documentation. The frequency inverter shall be protected
against excessive strains. In particular, no components must be bent or isolating distances
altered in the course of transportation or handling. No contact shall be made with
electronic components and electrical contacts.

Frequency inverters contain electrostatic sensitive components and can be damaged


through improper use. Electric components must not be mechanically damaged or
destroyed (potential health risks).

5. Electrical connection
When working on live frequency inverters, the applicable national accident prevention
rules (e.g. VBG 4) must be complied with.

The electrical installation shall be carried out in accordance with the relevant requirements
(e.g. cross-sectional areas of conductors, fusing, ground connection). For further
information, see documentation.

Instructions for the installation in accordance with EMC requirements, like shielding,
grounding, location of filters and wiring, are contained in the frequency inverter
documentation. Compliance is mandatory, and includes frequency inverters bearing CE
markings. Observance of the limit values required by EMC law is the responsibility of the
manufacturer of the installation or machine.

6. Operation
Installations which include frequency inverters shall be equipped with additional control
and protective devices in accordance with the relevant applicable safety requirements, e.g.
Act technical equipment, accident prevention rules etc. Changes to the frequency inverters
by means of the operating software are admissible.

After disconnecting the frequency inverter from the voltage supply, live component parts
and power terminals must not be touched because of possibly charged capacitors. In this
respect, the corresponding signs and markings on the frequency inverter must be
respected.

During operation, all covers and doors shall be kept closed.

7. Maintenance and servicing


The manufacturer’s documentation shall be followed.

KEEP SAFETY INSTRUCTIONS IN A SAFE PLACE!


NORDAC vector Operating Instructions 3

1 General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.1 Delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.2 Scope of delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.3 Safety and installation instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
1.4 General technical data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

2 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3 Illustrated Dimensions. . . . . . . . . . . . . . . . . . . . . . 9
3.1 Frequency inverter dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

4 Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
4.1 Power section SK 1500/3 CT to SK 132000/3 CT. . . . . . . . . . . . . . . . . . . . . . . . . . 10
4.2 Control section . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
4.2.1 Cable entry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
4.2.2 Control terminal strip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
4.2.3 Control inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

5 Operation and Displays . . . . . . . . . . . . . . . . . . . . 17


5.1 Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
5.2 Keyboard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
5.3 Relays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

6 Starting-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
6.1 Parameter settings at system start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
6.2 Selecting the national language . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20

7 Menu Groups and Menu Items. . . . . . . . . . . . . . . 21


7.1 Menu parameters in tables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
7.1.1 Basic parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
7.1.2 Motor data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
7.1.3 Control parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
7.1.4 Control clamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
7.1.5 Extra functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
7.1.6 Information parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
7.1.7 Service parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
7.2 Menu item information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
7.2.1 Operating mode (basic parameters) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
7.2.2 Keyboard control (extra functions) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49
7.2.3 Fixed frequencies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
7.2.4 USS mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
7.2.5 Speed controller (Closed loop control) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

8 Settings After the First Start-Up . . . . . . . . . . . . . . 55


8.1 Basic parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
8.2 Motor data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
8.3 Control parameters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
8.4 Control terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
8.5 Extra functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58

9 Warning and Faults . . . . . . . . . . . . . . . . . . . . . . . 59


9.1 List of warnings and error messages included in the program . . . . . . . . . . . . . . 60
9.2 Possible overcurrent (W/F) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
9.3 Quick stop at major faults . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
9.4 System errors 1-13 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
9.5 Max. AC line voltage switching cycles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
4 NORDAC vector Operating Instructions

10 EMC Measures. . . . . . . . . . . . . . . . . . . . . . . . . . 63
10.1 Radio interference suppression level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
10.2 Noise immunity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

11 CE Marking . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
12 Additional Measures (Optional Equipment) . . . . 65
12.1 AC line filters. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
12.2 Installation and dimensions of AC line filters . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
12.3 Brake resistor data and dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
12.4 Output chokes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
12.5 Sine output filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

13 Maintenance and Service Information . . . . . . . . 70


14 Nordac Vector for Square Load Torque (VT). . . . 71
15 Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . 72
15.1 Technical data, constant torque (CT➞Constant Torque) . . . . . . . . . . . . . . . . . . 72
15.2 Technical data, variable torque (VT➞Variable Torque) . . . . . . . . . . . . . . . . . . . 74
NORDAC vector Operating Instructions 5

1 General
NORDAC vector frequency inverters are all-digital microprocessor-controlled voltage
source dc link inverters designed to control the speed of three-phase motors. Multiple
control functions, optimized power characteristics, easy handling, compact design and
high operational dependability are the unique characteristics of these inverters.

NORDAC vector frequency inverters are available as VT (Variable Torque) and CT


(Constant Torque) units. The VT type is particularly suitable for applications where a
square load torque application is encountered, e.g. in fan or pump drives. The CT type
lends itself to all other applications, especially to those in which a linear load torque is
desirable (ref. section 14).

1.1 Delivery
Examine the unit immediately upon arrival/unpacking for shipping damage such as
deformity or loose parts. In case of damage; promptly contact the shipping carrier and
insure that the damage is documented and that proper forms are filled out for insurance
and reimbursement.

Important! Undamaged packaging also needs to be examined!

1.2 Scope of delivery


Standard package: IP 20 panel mounting unit
Operating instructions
Integrated clear text display
Integrated brake-chopper
RS 485 serial interface

Accessories available: IP 20 braking resistor


(optional equipment) AC line filter for a high level of radio interference suppression
Interface converter RS 232 ➞ RS 485
NORDCON software for parameter setting
Incremental shaft encoder input for speed control
Posicon positioning control add-on card
Profibus connection assembly for Profibus - DP

Special version: Device with painted boards resistant to aggressive ambient air.
Consult factory for details

1.3 Safety and installation instructions


NORDAC vector frequency inverters are electrical equipment for application in industrial
environments and are operated at voltages which may cause serious injuries or even death.

• Installation and any other work on the inverter shall be carried out by skilled and
properly qualified technical personnel only. The operating instructions must be
available to such personnel for installation and must be adhered to in every respect.

• The local, state, and federal regulations applicable to the installation of electrical
systems as well as accident prevention regulations must be strictly observed.
6 NORDAC vector Operating Instructions

• The inverter still has high voltage up to 5 minutes after disconnection from the AC
line. Accordingly, the inverter covers must not be opened for at least 5 minutes after
power has been switched off. Reattach all covers before switching the AC line voltage
on again.

• Even when the motor has stopped (e.g. following electronic disable, or as a result of
a jam situation, or a short circuit of the output terminals), the AC line terminals,
motor terminals and terminals for the braking resistor can have high voltage
present. A motor stop does not mean that the inverter is electrically isolated from
the AC line.

• CAUTION, parts of the control board are at AC line voltage potential. Only the
control terminals are isolated from the AC line voltage.

• CAUTION, certain parameter settings and configurations may cause the inverter to
start up on its own when the AC line is switched on.

• The printed circuit boards carry highly sensitive MOS semiconductor components
which are easily damaged by static electricity. Do not touch the conductive tracks or
electronic components with your hands or metal objects. Only the screws of the
terminal strips may be touched with insulated screw drivers while connecting the
lines.

• The frequency inverter is designed solely for permanent connection and must not be
operated without effective grounding as stipulated in the local regulations
concerning high leakage currents (> 3.5 mA). VDE 0160 demands that either a second
ground conductor be installed or that the ground conductor is 8 AWG.

• If local regulations do not allow direct current to exist in the fault current,
conventional ground fault indicators will not provide sufficient protection.

• NORDAC vector frequency inverters are maintenance-free provided that they are
properly operated in accordance with instructions. If the air is dust-laden, the
cooling surfaces need to be regularly cleaned with compressed air.

CAUTION! DANGER!

The power section can still be live up to 5 minutes after disconnection


from the AC line!
Inverter terminals, motor supply cables, and motor terminals can still be live !

Touching exposed or disconnected terminals, cables or parts of the inverter


can lead to serious injuries or even death!
NORDAC vector Operating Instructions 7

For the NORTH-AMERICAN market :


• The vector inverter is suitable for connection to a power supply system with a short
circuit current of 5000 A (balanced to ground) provided that fuse protection as
specified in section 15 is insured and that voltage will not exceed a maximum of
480V.

• Use copper wire for 140/167F (60/75°C) only.

• Use class 1 copper wire only.

• Suitable for use in an environment with a pollution degree not higher than 2

• Motor starting torque for “field connections”.

1.4 General Technical Data

Function Range of values


Output frequency 0 Hz ... 999 Hz
Frequency resolution 0.1 Hz
Max. motor lead at the output approx. 500 ft. (150m) without additional
output choke, if standard cable is used
Ambient temperature 32ºF to 104ºF, (0°C to 40°C),
air not containing any moisture or aggressive gases
Storage temperature -4ºF to 158ºF, (-20°C to 70°C),
in air free of moisture or aggressive gases
Air humidity 90% rel., no condensation
Installation altitude up to 3300 ft., (1,000m) a.m.s.l. without loss of performance
Type of enclosure IP 20 (alternatively: NEMA 1as an option)
Electrical protection earth-fault- and short-circuit-proof,
stable at no load, protected in case of AC line phase failure
Immunity to interference IEC 801-2 /-4, severity level 4
R.I. suppression degree in acc. with EN 55011, with optional
AC line filter and properly connected
Approvals UL and CSA for SK 1500/3 CT ... SK 11000/3 CT
8 NORDAC vector Operating Instructions

2 Installation
The inverters require sufficient ventilation which is insured if the recommended minimum
clearances above and below the units are observed. The values refer to a distance as
measured from the upper edge towards any assemblies located above the inverters and
correspondingly to a distance as measured from the lower edge towards any assemblies
located below them. On a horizontal level no extra spacing will be required. The inverters
can be installed one right beside the other.

Provide for the hot air rising from the inverters to be properly carried off

vector vector vector vector

Fig. 1

above!

If several inverters are arranged one on top of the other, insure that the temperature of the
air drawn in remains within the allowable limits 32˚ to 104˚F (0 to 40˚C)

Inverter type Upward distance a Downward distance b

SK 1500/3 CT to SK 11000/3 CT 5.2, (132) 5.2, (132)


SK 15000/3 CT and SK 22000/3 CT 6, (152) 6, (152)
SK 30000/3 CT and SK 75000/3 CT 8, (203) 8, (203)
SK 90000/3 CT to SK 132000/3 CT 10, (254) 10, (254)

All dimensions given also apply to VT Inverter types. Dimensions shown in inches,(mm)
NORDAC vector Operating Instructions 9

3 Illustrated Dimensions
3.1 Frequency inverter dimensions
Version shown : IP 20

vector

Fig. 2

Type W D L L1 a b c c1 c2 d

SK 1500/3 CT 6.6 7.2 11.9 10.2 .315 4.724 .256 .394 .472 .354
SK 2200/3 CT (168) (184) (301) (258) (8) (120) (6.5) (10) (12) (9)
SK 3000/3 CT
SK 4000/3 CT 6.6 7.6 13.4 11.7 .315 4.724 .256 .394 .472 .354
SK 5500/3 CT (168) (193) (341) (298) (8) (120) (6.5) (10) (12) (9)
SK 7500/3 CT 6.6 7.6 16.6 14.9 .315 4.724 .256 .394 .472 .354
SK 11000/3 CT (168) (194) (421) (378) (8) (120) (6.5) (10) (12) (9)
SK 15000/3 CT 10.3 9.8 16.6 14.9 .315 8.268 .256 .394 .472 .354
SK 22000/3 CT (261) (248) (421) (378) (8) (210) (6.5) (10) (12) (9)
SK 30000/3 CT 10.3 9.8 23.6 23.6 .315 8.268 .256 .394 .472 .354
SK 37000/3 CT (261) (248) (599) (556) (8) (210) (6.5) (10) (12) (9)
SK 45000/3 CT 10.3 9.8 23.6 23.6 .315 8.268 .256 .394 .472 .354
SK 55000/3 CT (261) (248) (599) (556) (8) (210) (6.5) (10) (12) (9)
SK 75000/3 CT 10.3 12.6 29.0 27.3 .315 8.268 .256 .394 .472 .354
(261) (321) (736) (693) (8) (210) (6.5) (10) (12) (9)
SK 90000/3 CT 13.9 9.8 47.5 45.5 .315 5.591 .256 .394 .472 .669
SK 110000/3CT (352) (248) (1207) (1156) (8) (142)1 (6.5) (10) (12) (17)
SK 132000/3CT
Technical design subject to change dimensions in inches, (mm)
1
Detail SK 90000/3 CT ... SK 132000/3 CT:

Fig. 3
10 NORDAC vector Operating Instructions

4 Connection
The unit must be opened to make the electrical connections . The housing cover is attached
to the housing by four screws. While working on the inverter be sure to adhere to the
Safety and Installation Instructions (ref. section 1.3).

The connecting leads are fed into the unit from below and then connected to the power
terminal strip. The cable entry plate can be detached to facilitate connection. It is secured
with a screw. This plate must be reinstalled in order to maintain protection specifications.

Control, AC voltage and motor leads should be taken through separate openings. For strain
relief, metal (PG) screwings can be inserted in the cable entry plate (AC voltage and motor
connection up to 37kW). All supply conductors must be installed in accordance with the
local regulations applicable to the installation of electrical systems.

In units ≥ 45kW, the power cables are installed without extra strain relief provisions (PG
screwings, ref. section 4.2) in view of the fact that the connection terminals are located
directly behind the openings in the cover plate.

As for units ≥ 45kW, the control lines should be held in position by means of the cable
collars provided inside the unit.

For proper adherence to the current European Community directives supplementing the
EMC law (as from 01.01.1996) an AC line filter recommended by the manufacturer of
the inverter must be employed along with a shielding of the motor cables. Be sure also to
connect the lines properly and to provide an effective ground connection using a
midpoint conductor (ref. sections 1.3 and 10.1)

If the cable entry plate is used as a bonding plate for potential equalization, the cable shield
has to be connected to the PE terminal in the inverter as well.

4.1 Power section SK 1500/3 CT to SK 132000/3 CT


Connection for AC voltage,
braking resistor and motor: • via screw-type terminal strips on the lower output stage
board

Motor lead: • approx. 500 ft. (150m) max. without additional measures if
standard commercial cable is used.
• approx. 250 ft. (75 mm) max. if shielded cable is used.
NORDAC vector Operating Instructions 11

4.1.1 Cable entry


SK 1500/3 CT to SK 11000/3 CT:

A total of 6 through holes sized PG 16 are provided


of which 3 are intended to be used for control line
and another 3 for power cable connection.

Maximum wire gage:


• 12 AWG for SK 1500/3 CT to SK 7500/3 CT
• 8 AWG for SK 11000/3 CT Fig. 4

Types SK 15000/3 CT to SK 37000/3 CT:

Use a PG 36 screwing for AC input voltage connection, and a PG 29 screwing each to


connect braking resistor and motor.

Maximum wire gage:


• 6 AWG (input) for SK 15000/3 CT and SK 22000/3 CT
• 8 AWG (output) for SK 15000/3 CT and SK 22000/3 CT
• 2 AWG for SK 30000/3 CT and SK 37000/3 CT

Types SK 45000/3 CT to SK 75000/3 CT:

AC input voltage and motor leads are fed through rectangular openings measuring
approximately 1.0 in. (25 mm) x 3.3 in.(83 mm) each, while the braking resistor line is taken
through a clearance approximately .7 in. (17.5 mm) x 1.8 in. (45 mm) wide. The connection
terminals are located right behind those openings. The inverter housing does not allow for
provision of strain relief accessories.

Maximum wire gage size:


• 1/0 AWG for SK 45000/3 CT and SK 75000/3 CT

Types SK 90000/3 CT to SK 13200/3 CT:

AC input voltage and motor leads are taken through 3 round openings (Ø 1.0 in., 25 mm)
each while a total of 6 round openings (Ø .79 in., 20 mm) are provided for ground (PE)
conductor and braking resistor connection. The connection terminals are located right
behind those openings. The inverter housing is not equipped for providing strain relief on
the wires.

Maximum wire gage size:


• 4/0 AWG for SK 90000/3 CT and SK 132000/3 CT
12 NORDAC vector Operating Instructions

4.1.2 Electrical connection


*To be used as required

A safe motor protection against over


temperature is only guaranteed with a
motor temperature detector.

If a motor PTC resistor is used, the line


routing should be different from that of
the motor cable. It may even be advisable
to provide a cable shielding.
*
Refer to section 15.2 for AC line fusing
requirements.

ACInputVoltage

Fig. 5

4.2 Control section


Control wires to be connected to: ➞ 29-pole control terminal strip, divided into
5 blocks
Selectable switch for the analog setpoint: ➞ 2-pole DIP switch on the control board
Terminating resistance for RS485: ➞Jumper connects terminating resistor into circuit

service switch
(don’t switch over)

display and
keyboard

transfer Curr.
jumper for
Volt.
current-/voltage- terminating resistor
setpoint input of RS-485 interface

relay analog I/O digital I/O RS-485 incremental shaft


1 SPST 2 inputs 6 inputs interface encoder input * (option)
1 SPDT 1 output 1 PTC resistor input Fig. 6

*only if the optional incremental shaft encoder input has been provided!
(ref. sec 7.2.5)
NORDAC vector Operating Instructions 13

4.2.1 Cable entry


Types SK 1500/3 CT to SK 11000/3 CT:

A number of 6 openings sized PG 16 are provided


to be used as required for entering control and
power cables, with 3 openings for each type.

Fig. 7

Types SK 15000/3 CT to SK 132000/3 CT:

Three PG 16, one PG 11 and one PG


13.5-size screwings are provided to
allow control line connection.

Fig. 8
14 NORDAC vector Operating Instructions

4.2.2 Control terminal strip


Maximum connection wire gage size: • 16 AWG for analog and digital in- and outputs
• 14 AWG for relay outputs
Cables: • lay separately from AC input/motor leads and
shield if necessary

max. 240 V~ / 60V=; 0.8A multi-function relay 1 (fault)

max. 240 V~ / 60V=; 0.8A multi-function relay 2 (brake control)

+10 reference voltage. max 10mA


reference potential for analog in- and outputs (AGND)
analog input 1
analog input 2 } 0...10 V, -10...+10V, n0/4...20mA
0 ... 10 V analog output, max.10 mA

PTC resistor / temperature sensor


(response threshold approx. 5 kOhm)
supply voltage for digital inputs (=15 V, 50mA)
reference potential for control inputs (ST-DGND)
digital input 1 (enable right)
digital input 2 (enable left)
digital input 3 (fixed frequency 1)
digital input 4 (parameter set transfer, input 1)
digital input 5 (parameter set transfer, input 2)
digital input 6 (fault acknowledgement)

RS 485 +
RS 485 -
reference potential for RS 485 (RS-DGND)

incr. shaft encoder supply voltage for incremental shaft encoder (+5 V, 250mA)
reference potential for incremental shaft encoder (IN-DGND)
input track A+
input as an input track A-
input track B+
optional feature only! input track B-

Fig. 9

The factory settings of the relay functions and digital inputs are shown in parentheses.

PLEASE NOTE: All grounds on the control card are internally connected,
all GND terminals on the control card must be at one potential!
NORDAC vector Operating Instructions 15

4.2.3 Control inputs


Terminal Function/Comments Data Circuit/Suggested Circuit

1 Relay 1, make contact element max.


2 240 VAC/
Contact is open: 60 VDC@ 0.8 A
• inverter is disconnected from
the AC line voltage
• inverter disturbance terminals:14 AWG
• programmed limiting value/
condition has been reached A 2 to 3 second
Contact is closed: delay of contact
• inverter is ready for operation closure will result Fig. 10
• programmed limiting value has when power is
not been reached yet first applied

3 Relay 2, changeover contact


4 Contact 3-4 is closed:
5 • non-operative position
• inverter is disconnected from
the AC line voltage
Contact change-over, 4-5 is closed:
• programmed limiting value/
condition has been reached Fig. 11

6 Reference voltage for analog inputs +10 V


Power handling capacity: max. 10 mA

7 Reference ground potential for - AGND


analog in and outputs Fig. 12

8 Analog input 1 0...10 V, ±10 V


0/4...20 mA

9 Analog input 2 0...10 V, ±10 V


input impedance at 0/4...20 mA
voltage setpoint: approx. 40 kΩ Fig. 13
current setpoint: approx. 250 Ω

terminals:16 AWG

a) with a setpoint potentiometer R = 1 ... 10 kΩ


b) addition of two setpoints 2 x R = 2 ... 10 kΩ
c) external analog voltage source ±10 V Fig. 14
d) external analog current source 0/4 ... 20 mA

Fig. 15
16 NORDAC vector Operating Instructions

Terminal Function/Comments Data Circuit/Suggested Circuit

10 Analog output 0 ... 10 V

Power handling capacity: max. 10 mA

Analog voltage being put out terminals:16 AWG


corresponding to the output *depending on sign;
frequency*, the output current, possible:
the output voltage, the active power, positive ➞ 5-10 V
the cos , the motor torque* or the negative ➞ 0-5 V Fig. 16
motor speed* 1 kHz update

11 Motor PTC resistor input


12 Response threshold: approx. 5 kΩ

Separate the connecting cable from terminals:16 AWG


the AC line voltage and motor cables:
if necessary a shielded cable should
be used. Fig. 17

13 Power supply for control inputs +15 V


Load capacity: max. 50 mA

14 Reference ground potential low level:0...3V


for the control inputs high level:13...30V
positive logic
15 Control input 1 Fig. 18
16 Control input 2
17 Control input 3 terminals:16 AWG
18 Control input 4
19 Control input 5
20 Control input 6

Input impedance: approx. 5.7 kΩ Fig. 19

Interface input
21 RS 485 +
22 RS 485 -
23 Reference ground potential terminals:16 AWG
for RS 485 interface (ref. sec. 4.3)

Terminating resistance R ≈ 120Ω Fig. 20

OPTION: Incremental shaft encoder input, RS 422

24 Power supply +5 V, max. 250 mA


25 Reference potential for supply IN-DGND
26 Input track A+ max. 250 kHz
27 Input track A-
28 Input track B+ terminals:16 AWG
29 Input track B- (ref. sec. 7.2.5) Fig. 21

NOTE: The rotating field of the shaft encoder must be identical to that of the motor. If it isn’t (e.g. in
NORD motors with HG 660 transducer), tracks A+ and A- must be switched.

PLEASE NOTE: All grounds on the control card are internally connected,
all GND terminals on the control card must be at one potential!
NORDAC vector Operating Instructions 17

5 Operation and Displays


General: • Two-line liquid-crystal display with 16 digits in each line
• 5 keys for operation

5.1 Display
After AC line power up, the
display will show the inverter
NORDAC vector
type being used, e.g.
SK 2200/3 CT

NORDAC vector
SK 2200/3 CT

Following enable, the display shows


the major operating data, e.g.

P1 F/HZ U/V I/A


R 0.0 0 0.0

The display shows the menu


parameter for as long as the Fig. 22
relevant parameter is being Field Keys Enter Key Value Keys
adjusted, e.g. Backward and Forward Higher and Lower

Accelerationtime
2.00s P1

5.2 Keyboard
With the two “field keys” you can page forward and backward within the range of menu
groups and menu parameters available for selection. When both keys are pressed
simultaneously, the display will show the choice of menu groups, or when both keys are
pressed simultaneously twice it will return to indicating either the inverter type or the
operating data .

The “enter key” must be pressed to select the displayed menu group or to accept and store
a parameter value within a menu that has been changed.

The values or contents of any menu parameter are changed with the two “value keys”.
Changes must be saved into memory by pressing the enter key, or else the previous value will
be retained. Either the unit of measurement or a star symbol will be flashing to call attention
to such changes which have not yet been confirmed by pressing the enter key. The factory
default setting relating to a parameter can be reinstated by pressing the “value keys” at the
same time.

Pushing the field key or value key once will make the contents change step by step. Holding
down the field or value keys will make the contents change in a continuous fashion, until
released. The longer the value keys are being pressed, the faster the display of the contents
will change. In other words, holding the keys down will accelerate the rate at which different
values or contents can be changed.
18 NORDAC vector Operating Instructions

5.3 Relays
The output relay contacts which are integrated in the frequency inverter can be
programmed for various functions. The desired function is selected with the higher value
key. The lower value key is used to switch the selected function ON or OFF. The input is
saved by pressing the enter key (ref. item 7.1.4 Control terminals, MFR1 or MFR2).
NORDAC vector Operating Instructions 19

6 Starting-up

6.1 Parameter settings at system start-up


The NORDAC vector frequency inverter default settings are to operate a matching 4-pole
standard motor with the inverters rated HP.

After turning on the AC input voltage begin by:


a) switching the electronic enable (connect control terminal 15 to a “high” signal, e.g.
to control terminal 13,)
b) then apply an analog voltage setpoint between control terminals 7 and 8.

The following menu items are available while these settings are valid:

F/Hz P/kW cos Nordac vector


0.0 0.0 1.0 SK ..../3CT

Menu
Groups Basic Parameters Motor Data Control Parameter Control Clamps Extra Functions Information Service

Menu parameter set Nominal Motor Accel. delay Mode analog in.1 Language Actual Error Service password
Parameters
copy parameter Nominal freq. Current limit 1 Adjust.1: 0%➞ Keyb. control Prev. Error 1

Accelerat. Time Nominal speed Current limit 2 Adjust.1: 100%➞ Reset param. Prev. Error 2

Decelerat. Time Nominal current Brake delay Filter an. in.1 Password Prev. Error 3

Minimal frequ. Nominal voltage Ramp down Funct. an. in.2 Change password Prev. Error 4

Maximal frequ. Nominal power DC braking Analog output Fixed frequ. 1 Prev. Error 5

Control modus Nominal cos(phi) Setpoint delay Digital input 2 Fixed frequ. 2 Err. Stat.➞

Mode Star delta con. Smoothing Digital input 3 Fixed frequ. 3 Operating Time

Stator resis. Flying start Digital input 4 Power loss red. Event MFR1

No load current Slip compens. Digital input 5 Switching rate Event MFR2

Auto.freq.raise Digital input 6 Skip freq. 1 high Software vers.➞

Torque limit Enable active Skip freq. 2 high F/Hz Id/A Iq/A

Mot.temp.protect Skip freq. 2 low KK/ßC kHz Ud/V

Funct. MFR 1 Fasthold on err.

Funct. MFR 2 autoquit

Abs. min. freq.

Net voltage

USS mode

Interface

Baudrate

Bus address

Bus time out


Fig. 23

Rstat adaption
20 NORDAC vector Operating Instructions

The characteristic data of the motor used must be entered in the “motor data” menu group
if it differs from the characteristics of the default motor (based on the inverter’s rated
output).

If the specific motor is a 4-pole three-phase AC standard type, it can be selected in the
“standard motor” menu item on the basis of its rated power. All essential motor data is already
preset.

If the motors differ from those mentioned above, read the nameplate data and enter it into
the relevant menu items.

The inverter will measure the motors “stator resistance” automatically if you set the
value of the respective menu item to “0” and press the “enter key”. Make sure the motor is
connected to the inverter before proceeding. For the measured value to be correctly
interpreted, it is essential first to set the connection type of the motor (star or delta, Y or
∆). In the case of star, this is also commonly referred to as a wye connection.

6.2 Selecting the national language


The default communication for the inverter is German. To change the language to English,
follow the instructions below:
Start NORDAC vector NORDAC vector
Zustazfunktionen Extra function
SK.../3CT Press the Press both SK.../3CT
“field forward“ “field keys”
key 6 times simultaneously
Press “Enter” once.

Sprache
Press both “field keys”
simultaneously once.

Press the “value higher” Deutsch


key to display language English
options. Make selection Francais
and press “Enter” to Espanol
save. Sverige
Nederlands
NORDAC vector Operating Instructions 21

7 Menu Groups and Menu Parameters


All parameters are logically arranged in the various menu groups. These menu groups are
comprised of the following functions:

Basic parameters: ➞ sufficient for standard applications. Represent basic inverter


settings.
Motor data: ➞ adjustment of the specific motor data. Important with regard to
ISD current control. If a linear V/f characteristic is selected, only
the standard motor information is displayed. In that case the
parameters “V/f break point” and “Boost” included in the control
parameters are relevant.
Control parameters: ➞ control the voltage/frequency characteristic curve at the inverter
output and the inverter action in the case of imminent
overcurrent, overvoltage etc.
Control terminals: ➞ determines the setpoint inputs, the analog output, the digital
inputs and the relay functions.
Extra functions: ➞ functions which are provided in addition to the fundamental
inverter functions, for example; language, fixed frequencies,
pulse frequencies or the RS485 interface
Information parameters: ➞ indicates present and past disturbances, operating time and
software version.
Service parameters: ➞ used for final quality inspection. They are locked with a service-
password and inaccessible to the user.
22 NORDAC vector Operating Instructions

F/Hz P/kW cos P1 F/Hz U/V I/A Nordac vector


0.0 0.0 1.0 R 0.0 0 0.0 SK ..../3CT
Menu
Groups Basic Parameter Motor Data Control Parameter Control Clamps Extra Functions Information service

Parameter set Nominal Motor Accel. delay Mode analog in.1 Language Actual Error Service password
Menu
Parameters
Copy Parameter Nominal freq. Current limit 1 Adjust 1: 0% Keyb. control Prev. Error 1

Accelerat. Time Nominal speed Current limit 2 Adjust 1: 100% Reset param. Prev. Error 2

Decelerat. Time Nominal current Brake delay Filter an. in.1 Password Prev. Error 3

Minimal frequ. Nominal voltage Ramp down Funct. an. in.2 Change password Prev. Error 4

Maximal frequ. Nominal power U/f charact. Mode analog in.2 Fixed frequ.1 Prev. Error 5

Control modus Nominal cos(phi) Static boost Adjust 2: 0% Fixed frequ.2 Err. Stat.

Mode Star delta con. Dynamic boost Adjust 2: 100% Fixed frequ.3 Operating Time

Stator resis. Time dyn. boost Filter an. in.2 Power loss red. Event MFR1

No load current DC braking Frequency 100% Switching rate Event MFR2

DC braking time PI control P Skip freq.1 high Software vers.

DC braking volt. PI control I Skip freq.1 low F/Hz Id/A Iq/A

Setpoint delay PI control T Skip freq.2 high KK/°C kHz Ud/V

Smoothing PI control D Skip freq.2 low

Flying start Limit PI control Fasthold on err.

Fly. start offset Curr. limit 100% Fast hold time

Fly. start resol Torque 100% Autoquit

Slip. compens. Analog output Abs. min. freq.

Auto.freq.raise Norm. analog output Net voltage

Torque limit Digital input 2 USS mode

Digital input 3 Interface

Digital input 4 Baudrate

Digital input 5 Bus address

Digital input 6 Bus address

Enable active Bus time out

Mot. temp. protect Rstat adaption

Relay 1 function Servo mode

Relay 1 logic Incremental Enc.

Relay 1 current Speed control. P

Relay 1 I-hyst. Speed control. I

Relay 1 freq. Curr. control P

Relay 1 contour. Curr. control I

Relay 1 torque Lim. curr. ctrl.

Relay 2 function P-Weak

Relay 2 logic I-Weak

Relay 2 current Weak Border

Relay 2 I-hyst.

Fig. 24
Relay 2 freq.

Relay 2 contour.

Relay 2 torque
NORDAC vector Operating Instructions 23

7.1 Menu parameters in tables


Individual menu parameters can be viewed by selecting the menu group and pressing the
enter key. If both field keys ( and ) are pressed simultaneously, the display will return
to the menu group ring structure and the operating value display (ref. sec 7).

Moving from one menu group to another is done using the field keys. To quit the ring structure
of the menu groups the field keys are pressed simultaneously. Values contained in any
individual menu item are changed with the value keys (Æ or ) and saved with the
enter key.

Below each menu group window in the outside page margin, menu items allowing for on-line
changes are marked with an “O”, while menu items correlated with parameter sets are marked
with a “P”. The “1 ” symbol represents viewing of the menu items that are dependent on
certain configurations. For instance the V/F corner frequency can be viewed only if the linear
or square characteristic has been selected in the control mode.

All of the following information refers to figure 24 on page 22 and software version 4027
0001. Any software changes to the frequency inverter will be followed by an errata sheet
attached to this instruction manual.

Basic Parameter 7.1.1 Basic Parameter

Parameter set Parameter set Range of values Default


Manipulated parameter set. Up to 4 Resolution Setting
O parameter sets can be programmed, and 1 ... 4 1
then activated via corresponding control
inputs.

This parameter selects one of the 4


possible parameter sets which can be used Control Parameter Parameter
to control various motors in succession. In terminals input 1 DI4 input 2 DI5
that way, each of the motors can be parameter set 1 0 0
operated fully exploiting its particular parameter set 2 1 0
capacities under optimum operating parameter set 3 0 1
conditions. Minimum waiting time is parameter set 4 1 1
required when switching over to another
parameter set. (ref. sec. 4.2.2) 0 = open circuit

Copy parameter Copy parameter Range of values Default


Copy parameter set. Resolution Setting
Complete parameter sets can be copied. 1 ... 4, except parameter 2➞1
set currently being manipulated

Accelerat.Time Accelerat. time Range of values Default


Acceleration time is the time from 0 Hz to Resolution Setting
PO the set maximum frequency. The inverter 0.05 ... 1600 sec. *
will accelerate the frequency up to the 0.00 ... 1600 sec.-only with
preset value following a linear ramp. linear characteristic curve
0.05 sec.

The default settings marked * may vary according to the inverter type!
24 NORDAC vector Operating Instructions

Basic Parameter
(con't)

Decelerat.Time Decelerat. time Range of values Default


Deceleration time is the time needed to Resolution Setting
PO reduce the set max. frequency to 0 Hz in 0.05 ... 1600 sec. *
accordance with a linear ramp. 0.00 ... 1600 sec.-only with
linear characteristic curve
0.05 sec.

Minimal frequ. Minimal frequ. Range of values Default


It is the frequency which is supplied by the Resolution Setting
PO inverter when the minimum setpoint is 0 ... maximum frequency 0.0 Hz
applied (corresponding to Adjust 1/2: 0% in 0.1 Hz
1 the control clamps group). This setpoint
can be for example. 0 V, 0 mA or 4 mA.

Minimum output frequency is not visible when selecting ±10 V for the setpoint input, and
will be fixed at 0 Hz.
Range of values Default
Maximal frequ. Maximal frequ. Resolution Setting
Maximum output frequency is the minimum frequency...999Hz 70.0 Hz
PO frequency which is supplied by the 0.1 Hz
inverter when the maximum setpoint is
applied (corresponding to Adjust 1: 100% in the control clamps group.) This setpoint can
be 10V or 20 mA for example.

Note: By setting the servo mode to “ON” the possible maximum frequency is
limited to twice the set rated motor frequency (motor data).

Control modus Control modus Range of values Default


Control mode is the mode, by which the Resolution Setting
P frequency and the voltage are controlled at
• linear characteristic curve ISD control
the inverter output in an open- or closed-
• square characteristic curve
loop procedure.
• automatic characteristic curve
• ISD control
Suitable for multi-motor drive or
synchronous motors !
linear: Constant ratio between voltage and frequency up to the nominal working
point. The starting torque is determined via the static and the dynamic
boost.

square: Suitable for a square load torque, as e.g.


in fan drives or pumps.

Suitable for one three-phase asynchronous motor


connected to one inverter !
automatic: The inverter calculates a linear output
characteristic on the basis of the motor
data which is suitable for simple applications only. Fig. 25

ISD regulation:The magnetic motor flux is constantly kept at the nominal value. This
function is not suitable for multi-motor operation or synchronous motors.

The default settings marked * may vary according to the inverter type!
NORDAC vector Operating Instructions 25

Basic Parameter
(con't)

Mode Mode Range of values Default


Selection of this parameter is associated Resolution Setting
with a number of different factory settings analog/motor potentiom. analog
regarding the digital control inputs and the
analog setpoint input (ref. item 7.2.1 Mode).

Motor Data 7.1.2 Motor data


Factory settings regarding this data refer to a 4-pole three-phase AC standard motor with rated
inverter output. Data shown will not be displayed unless either ISD control or the automatic
characteristic curve has been selected (except for the “standard motor” information).

Nominal Motor Nominal Motor Range of values Default


When this setting is changed, the values of Resolution Setting
P the three-phase AC standard motors
0.37 kW...PNFU + one frame size PNFU *
concerned will be entered automatically
values of the 4-pole
for a voltage of 400V and a frequency of 50
three-phase standard motors
Hz.

Even a “No motor” setting can be made! With that, the biasing period of the current
controller is set to zero. Applicable only if the “linear characteristic”control mode has been
selected.
Nominal freq. Range of values Default
Nominal freq. Resolution Setting
P Nominal frequency 0 ... 999.0 Hz 50 Hz
Motor nameplate frequency rating. 1 Hz
1

Nominal speed Range of values Default


Nominal speed Resolution Setting
P Motor nameplate speed. 0 ... 30,000 rpm *
1 rpm
1

Nominal current Range of values Default


Nominal current Resolution Setting
P Motor nameplate current. 0 ... 1.5 INFU *
0.1A
1

Nominal voltage Range of values Default


Nominal voltage Resolution Setting
P Motor nameplate voltage rating. 0 ... 460 VAC 400 V
Ensure motor is properly wired for 1 VAC
1 voltage input.

Nominal power Range of values Default


Nominal power Resolution Setting
P Motor nameplate power in kilowatts. 0 ... 1.5 PNFU PNFU*
0.01 kW
1 KW= 746 x HP
1000
The default settings marked * may vary according to the inverter type!
26 NORDAC vector Operating Instructions

Motor Data
(con't)

nominal cos (phi) Nominal cos (PHI) Range of values Default


cos (Motor Power Factor) Resolution Setting
P 0.5 ... 1.0 *
0.01
1

star delta con. Star delta con. Range of values Default


Running connection. Resolution Setting
P Be absolutely sure to set this menu item star/delta
correctly before the stator resistance is
1 automatically calculated, because if the setting is not right, the result of stator resistance
calculation won't be either and may cause an overcurrent fault.

Stator resis. Stator resis. Range of values Default


Stator resistance. Resolution Setting
P 0 = automatic calculation after the Enter 0 ... 40Ω depending on *
key has been pressed. Insure correct motor data
1 setting of the motor’s running connection. 0.01Ω

The resistance stored will be that of one phase winding.

No load current No load current Range of values Default


No-load motor current Resolution Setting
P This value is automatically calculated from 0 ... 1N MOT *
the other motor data. 0.1 A
1
If the cos or the rated motor current is changed, the no-load current will also change.

For no-load current calculation the motor should be operated at a frequency a little lower
than the rated frequency (e.g. 45 Hz). Read the result in the operating data display.

ControlParameter 7.1.3 Control parameter

Accel.delay Accel. delay Range of values Default


Acceleration delay. Resolution Setting
PO This function enables the drive to be OFF/ON ON
accelerated without pushing the inverter
current to a peak value.

Two different current limits can be set. The 1st current limit prevents the output frequency
from rising any further while the acceleration time is extended.

The 2nd current limit causes the output frequency to decrease. However, if the load is too
large, the desired frequency may not be reached.

Current limit 1 Current limit 1 Range of values Default


Current limit 1 for the acceleration delay. Resolution Setting
PO Only when the acceleration delay is ON is 0 ... current limit 2 1.4 INFU
a further frequency increase prevented. 0.1 A
1

The default settings marked * may vary according to the inverter type!
NORDAC vector Operating Instructions 27

ControlParameter
(con't)

Current limit 2 Current limit 2 Range of values Default


Current limit 2 for the acceleration delay Resolution Setting
PO Only when the acceleration delay is ON is current limit 1 ... 1.5 INFU 1.5 INFU
the output frequency reduced. 0.1 A
1

Brake delay Brake delay Range of values Default


Braking delay Resolution Setting
PO With this function the electrical load on OFF/ON OFF
the required brake resistor is reduced
(energy recovery from the motor!). The motor is decelerated within the set braking period.
When the DC link voltage reaches the switching threshold of the braking delay value, the
inverter interrupts the braking action. As soon as the DC link voltage drops again,
deceleration of the motor goes on.

This function is applicable to the “normal” braking ramp and to quick braking. A braking
resistor is required for this function!

CAUTION! This mode is not suitable for lifting gear applications.

Ramp down Ramp down Range of values Default


OFF: At controller disable, the motor is Resolution Setting
PO not decelerated in accordance OFF/ON ON
with a reference setpoint, instead
the inverter switches off the final stage ➞ the motor runs down.

ON: The inverter uses the set deceleration ramp to arrest the motor.

U/f charact. U/f Charact. Range of values Default


Corner frequency Resolution Setting
PO Only with linear or square characteristic 20 ... 999 Hz 50 Hz
curve (Ref. item 7.1.1 Control mode; basic 0.1 Hz
1 parameters)

Having reached this frequency the inverter supplies the maximum possible output voltage.
This value is equal to the AC line voltage.

Static boost Static boost Range of values Default


Only with linear or square characteristic Resolution Setting
PO curve (Ref. item 7.1.1 Control mode; basic OFF ... 100 V *
parameters) 0.1 V
1
In the lower range of the V/F-characteristic curve
the voltage is boosted to provide the motor with a
higher starting torque. Setting too high a boost
value can lead to overcurrent.
fn = v/f corner frequency

Fig. 26

The default settings marked * may vary according to the inverter type!
28 NORDAC vector Operating Instructions

ControlParameter
(con't)

Dynamic boost Dynamic boost Range of values Default


Only with linear or square characteristic Resolution Setting
PO curve set in control modus. OFF ... 120 V OFF
0.1 V
1 Voltage boosting for a limited period of
time, otherwise it is like the static boost. It is added to the static boost. Used to enable
breakaway torque of a mechanical drive.

Time dyn.boost Time dyn. boost Range of values Default


Dynamic boost period. Resolution Setting
PO Only with linear or square characteristic 0.1 ... 20.0 sec. 0.1 sec.
curve set in Control modus and with 0.1 sec.
1 dynamic boost active.

Period of time for which the added dynamic boost will be effective. Only after controller
has been enabled.

DC braking DC braking Range of values Default


DC braking only with ramp down ON. Resolution Setting
PO OFF / ON/ Immediately OFF
With this function a direct voltage can be
fed to the motor instead of a frequency. Along with a torque at the motor shaft a counter-
torque is set up. Do not use this function as a substitute for a mechanical brake.

ON: When frequency drops below the absolute minimum (1.0 Hz) the inverter
changes from frequency to direct current supply.

Immediately : When the controller enable is switched off, the inverter immediately
changes from frequency to direct voltage. This setting will work no matter
what value the output frequency is at that moment.

With direct current braking, no exact prediction of stopping time


is possible, and no braking energy will be recovered from the
motor. Braking energy is converted to heat in the rotor of the
motor.
DC braking time Range of values Default
DC braking time Resolution Setting
PO DC braking period only with DC braking 1.0 ... 60.0 sec. 1.0 sec.
set to ON or Immediately. 0.1 sec.
1
DC brake ON: The DC braking function is associated with a time limit.

DC brake immediately: Depending on the setpoint currently applicable (output frequency),


braking will take all or only part of the time.

If controller enable is switched on again before this period is over, the inverter interrupts
DC braking and starts again in accordance with the setpoint.

DC braking volt. DC braking volt. Range of values Default


DC brake direct voltage only with DC Resolution Setting
PO braking set to ON or Immediately. 0 ... 120 V *
0.1 V
1 The value set for the direct voltage will
affect current intensity during braking.
The default settings marked * may vary according to the inverter type!
NORDAC vector Operating Instructions 29

ControlParameter
(con't)

Setpoint delay Setpoint delay Range of values Default


Setpoint delay is a function controlling an Resolution Setting
PO electromagnetic brakes release and make OFF ... 10 sec. OFF
time. 0.05 sec.

Reaching the absolute minimum frequency


value (1.0 Hz) set before the frequency
inverter interrupts the frequency
increase/decrease for the adjusted delay
period. As a result there is time enough for the
multifunction relay 2 (MFR 2, control
terminals) to insure that brake control will
cause the mechanical brake either to be Fig. 27
released or engaged.

The effect of this function is to prevent the motor from starting up against a brake while it
is locked or, especially in hoisting gear drives (fabs.min ≥ 2.0 Hz), to prevent sagging of the
load as a result of sudden stopping.
Smoothing Range of values Default
Smoothing Resolution Setting
PO e.g. to insure S shape of setpoint frequency OFF ... 10 sec. OFF
curve. 0.1 sec.

Where as normally the increase of frequency is


linear all through the defined period of
acceleration, a very smooth transition from a rest
state to acceleration or deceleration (without
jerking) is achieved using the ramp smoothing
function.

Correspondingly, the acceleration or deceleration


rate is slowly reduced towards reaching the final
speed. The set acceleration and deceleration time
is extended by the set smoothing period time.
Fig. 28
The graph on the right shows acceleration set to 10 sec. and smoothing to 5 sec., which
totals 15 seconds of combined
Flying start acceleration time. Range of values Default
Resolution Setting
P Flying start OFF / ON / after disconnection OFF
e.g. used for fan drives.

This is a special feature insuring that the frequency inverter will measure the frequency of the
rotating field in a running motor before starting to control its speed at exactly the measured
frequency. Only then will it accelerate the motor up to the preset setpoint frequency, taking
into account the direction of rotation of the motor.

For the search function to be executed within the “after disconnection” option,
disconnection must not have been preceded by a braking ramp, e.g. after a fault message
reset or with ramp down = OFF.

The default settings marked * may vary according to the inverter type!
30 NORDAC vector Operating Instructions

ControlParameter
(con't)

Fly.start offset Flying start offset Range of values Default


Flying start offset only with flying start ON Resolution Setting
or after disconnection. -10 V ... +10 V 0 Hz
1 Hz
This adjustable offset is added to the
frequency determined by the flying start function.

Experimental runs have shown that offsets between 2 and 4 Hz are recommended for high
outputs (≥37 kW). We also recommend programming the acceleration delay to “ON”.

Too high an offset value will result in the inverter current quickly reaching the limit. If it is
set too low, overvoltage or chopper operation will occur.

Fly.start resol Fly. start resol Range of values Default


Flying start resolution only with flying Resolution Setting
O start ON or after disconnection. 0.2 ... 5.0 Hz 1.0 Hz
0.2 Hz
1 The resolution for searching the frequency
range is adjustable.

Adjusting a finer resolution (smaller setting or increment) will prolong settling time.

Slip compens. Slip compens. Range of values Default


Slip compensation only with automatic Resolution Setting
PO characteristic curve or ISD control. OFF / ON ON
1 The frequency inverter tries to hold speed constant by correcting the slip frequency. This
function is dependent on the load current.

Auto.freq.raise Auto.freq.raise Range of values Default


Automatic raising of frequency prevents Resolution Setting
PO excessive heating of the brake resistor OFF / ON OFF
during energy recovery (braking mode).
1
Excessive regenerative energy from a three-phase motor will result in an overvoltage fault
by the inverter. This can be avoided by connecting a braking resistor to the terminals
provided for that purpose. Due to the energy fed back to the loop, the resistor tends to
grow hot. To prevent excessive heating (as sometimes happens where reciprocating
motion is involved), the inverter is able to raise the output frequency, to the set maximum
frequency (basic parameters) representing the upper limit. The frequency change follows
the adjusted acceleration and deceleration ramps (basic parameters).

Because voltage is bound to rise very fast in the intermediate circuit of the inverter,
connecting a braking resistor to the inverter is a must.

If the inverter is disabled, it will reduce the frequency within the set braking period!

CAUTION! This operating mode is not suitable for lifting gear functions.

Reciprocating and regenerative loads affecting the drive that are produced in every cycle,
will result in frequent braking chopper operation.

The default settings marked * may vary according to the inverter type!
NORDAC vector Operating Instructions 31

ControlParameter
(con't)

Torque limit Torque limit Range of values Default


Torque limiting. Resolution Setting
PO Related to the motor torque; only with OFF, 25 ... 400% OFF
automatic characteristic curve or ISD 1%
1 control.

Control Clamps
7.1.4 Control Clamps

Mode analog in.1 Range of values Default


Mode an. in.1 Resolution Setting
Mode analog setpoint input 1. 0 ... 10 V limited 0 ... 10 V
0 ... 10 V limited
±10V only without programming a digital -10 V ... +10 V
input to “enable left” or “direction of 0 ... 20 mA
rotation”. If ±10 V is selected, the 4 ... 20 mA
minimum frequency is always set to 0 Hz. OFF

If “4...20 mA” has been selected, the inverter is disabled automatically (no output signal)
should values decrease below 2 mA.
Adjust1:0%➞ Range of values Default
Adjust1: 0% ➞ Resolution Setting
Aligning the analog setpoint input 1: 0%. 0 V or
0 mA
Voltage or current value applied being
stored as 0% value = minimum frequency.
The difference between Adjust 0% and
Adjust1:100%➞ Adjust 100% must be > 3.5V (>14 mA). Range of values Default
Resolution Setting
Adjust1: 100% ➞ 10 V or
Aligning the analog setpoint input 1: 100%. 20 mA

Voltage or current value applied being stored as 100% value = maximum frequency.

The difference between Adjust 0% and


Filter an.in.1 Adjust 100% must be > 3.5V (>14 mA). Range of values Default
Resolution Setting
OFF / ON OFF
Filter an.in.1
Extra filter in setpoint input 1.

Low-pass filter against voltage peaks.


The response time is extended.

Aligning the analog inputs


Aligning inputs 1 and 2 as described above permits adjustment of the frequency inverter to
any setpoint which is commonly used.

The default settings marked * may vary according to the inverter type!
32 NORDAC vector Operating Instructions

Control Clamps
(con't)
E.g. 0 ... 10 V limited: E.g. 0 ... 10 V:
When the current drops below the setpoint The diagrams show that a change of rotation
aligned to 0%, the adjusted minimum frequency can be brought about using 0...10V, with
is supplied. This function is generally standstill e.g. when a potentiometer is in center
applicable to current setpoints (0/4...20 mA). position (5V).

Fig. 29 Fig. 30

PLEASE NOTE: If voltage exceeds the setpoint aligned to 100% (e.g. 9.3V instead of
10V) this will not set the max. frequency above its set value.

Funct.an.in.2 Funct. an. in.2 Range of values Default


Function of the analog setpoint input 2. Resolution Setting
P None None
Actual frequency value or PID controller is addition to input 1
intended for analog speed control, ref. sec. subtraction from input 1
7.1.5 Extra functions, and sec. 7.2.5 Speed actual frequency value
controller. current limit
torque limit***
** only with “posicon” option PID controller
Positioning at maximum
*** A torque limit cannot be set unless frequency**
either the ISD or the automatic control
mode has been selected (ref. sec. 7.1.1. Basic parameters)

Never set a torque limit < 20%, because it could result in erratic behavior of the
drive!
Mode analog in.2 Range of values Default
Mode an. in.2 Resolution Setting
Mode analog setpoint input 2. 0 ... 10 V limited 0 ... 10 V
0 ... 10 V limited
±10V only without programming a digital -10 V ... +10 V
input to “enable left” or “direction of 0 ... 20 mA
rotation”.If ±10 V is selected, the minimum 4 ... 20 mA
frequency is always set to 0 Hz. OFF

If “4...20 mA” is selected, when values decrease below 2 mA, the inverter is disabled
automatically (no output signal).
Adjust 2:0%➞ Range of values Default
Adjust 2: 0% ➞ Resolution Setting
P Aligning the analog setpoint input 2: 0%. 0 V or
0 mA
1 Voltage or current value applied being
stored as 0% value = min. frequency.

The difference between Adjust 0% value and Adjust 100% value must be > 3.5V (> 14 mA).

Only with a function selection for input 2


The default settings marked * may vary according to the inverter type!
NORDAC vector Operating Instructions 33

Control Clamps
(con't)

Adjust 2:100%➞ Adjust 2: 100% ➞ Range of values Default


Aligning setpoint input 2: 100%. Resolution Setting
P 10 V or
Voltage or current value applied stored as 20 mA
1 100% value = max. frequency.

The difference between 0% aligned value and 100% aligned value must be > 3.5 V (> 14 mA).

Only with a function selection for input 2.

Filter an.in.2 Filter an. in.2 Range of values Default


Extra filter in setpoint input 2. Resolution Setting
OFF / ON OFF
Low-pass filter against voltage peaks.
The response time is extended.

Frequency 100% Frequency 100% Range of values Default


Frequency limit for Adjust 100% value Resolution Setting
input. 0 ... 999 Hz 50 Hz
1 Hz
Only with one of the functions for analog
input 2:
• addition
• subtraction
• actual frequency value
• PID controller
• maximum frequency during positioning

PI control P PI control P Range of values Default


P component of PI/PID controller. Resolution Setting
PO Only with the function actual frequency 0 ... 800% 100%
value or PID controller. 1%
1
Related to the differential frequency in Hz.

PI control I PI controller I Range of values Default


I component of PI/PID controller. Resolution Setting
PO Only with the function actual frequency 0 ... 100%/ms 10%/ms
value or PID controller. 0.1%/ms
1
As 1/time constant, like P component.

PI control T PI controller T Range of values Default


T component of PI controller. Resolution Setting
PO Only with the function actual frequency 2 ... 32000ms 2 ms
value. 1 ms
1

PI control D PI controller D Range of values Default


D component of PI controller. Resolution Setting
PO Only with the PID controller function as 0 ... 400%/ms 0%/ms
time constant. 0.1%/ms
1

The default settings marked * may vary according to the inverter type!
34 NORDAC vector Operating Instructions

Control Clamps
(con't)

Limit PIcontrol Limit PI control Range of values Default


Value of maximum frequency sweep. Resolution Setting
PO Only with function actual frequency value 2 ... 999 Hz 10 Hz
or PID controller. 0.1 Hz
1

Curr.limit 100% Curr. limit 100% Range of values Default


Current limit for Adjust 100%, input 2. Resolution Setting
PO 0 ... 2 INFU 1.5 INFU
Only with the function current limit. set currently being manipulated
1

Torque 100% Torque 100% Range of values Default


Torque limit for Adjust 100%, input 2. Resolution Setting
PO 10 ... 400% 100%
Related to the nominal motor torque. 1%
1
Only with the function torque limit.

Analog output Analog output Range of values Default


Programming of the analog output. Resolution Setting
O OFF OFF
***Setting a torque limit requires selection output frequency
of the ISD or the automatic control mode. output frequency with sign
output current
Sign: The analog output allows for output voltage active power
quantities positive or negative in cos
sign, with 0 V to 5 V corresponding torque***
to negative values, e.g. -100% *** torque*** with sign
to 0% and 5 V to 10 V speed
corresponding to positive values, speed with sign
0% to 100% ***

***The 100% value varies with


Norm.analogoutput normalization of the analog output. Range of values Default
Resolution Setting
O Norm. analog output 10% ... 500 % of nominal value 100%
Maximum value of the analog output. of the motor output
1
1%
The %-value indicated corresponds to 10 V
of output voltage.

Only with a function of the analog output.

For a linear or square characteristic, the output frequency value is related to the set corner
frequency (control parameters).

The default settings marked * may vary according to the inverter type!
NORDAC vector Operating Instructions 35

Control Clamps
(con't)

Digital input 2 Digital input 2 Range of values Default


Programming of digital input 2. Resolution Setting
*** ***
Representation of the permissible function. Enable left
***depends on the “Mode” selected in Basic
parameters (ref. sec. 7.1.1/7.2.1 Mode).

Digital input 3 Range of values Default


Digital input 3 Resolution Setting
Programming of digital input 3. *** ***
Fixed
Representation of the permissible function. frequency 1

***depends on the “Mode” selected in Basic parameters (ref. sec. 7.1.1/7.2.1 Mode).

Digital input 4 Digital input 4 Range of values Default


Programming of digital input 4. Resolution Setting
*** ***
Representation of the permissible function. Parameter
input 1
***depends on the “Mode” selected in Basic
parameters (ref. sec. 7.1.1/7.1.2 Mode).

Digital input 5 Digital input 5 Range of values Default


Programming of digital input 5. Resolution Setting
*** ***
Representation of the permissible function. Parameter
input 2
*** depends on the “Mode” selected in Basic
parameters (ref. sec. 7.1.1/7.1.2 Mode).

Digital input 6 Digital input 6 Range of values Default


Programming of digital input 6. Resolution Setting
*** ***
Representation of the permissible function. Fault
Recognition
*** depends on the “Mode” selected in Basic
parameters (ref. sec. 7.1.1/7.1.2 Mode).

Enable active Enable active Range of values Default


Function of controller enable. Resolution Setting
Edge / Level Edge
“Level” can be used for automatic restarting
after switching on the AC line.

Mot.temp.protect Mot. temp. protect Range of values Default


Motor PTC resistor. Resolution Setting
O OFF / ON OFF
Monitoring the motor temperature with PTC
thermistors or thermostats.

The default settings marked * may vary according to the inverter type!
36 NORDAC vector Operating Instructions

Control Clamps
(con't)

Relay 1 function Relay 1 function Range of values Default


Programming of the multifunction relay 1. Resolution Setting
PO Current limit (C)
Errors will always trip the relay. Clear text Frequency limit (F)
representation. Brake control (B)
Temperature warning (T)
Acceleration delay only with acceleration Overcurrent (O)
delay = ON. Acceleration delay (A)
Contouring error (C) Error
Contouring error only with speed Slippage (S)
controlling, ref. 7.1.5 Extra functions and Torque limit (T)
7.2.5 Speed controller. Torque limit, regen. (T)
Setpoint reached (S)
Torque limit only with ISD control or Inactive error (I)
automatic characteristic curve, choosing (E)
between powered or regenerative
operation. (the letters in brackets appear in the information
parameters when the event they stand for has
triggered the multifunction relay, ref. sec. 7.1.6)
Although the multifunction relay 1 is
permanently programmed for fault acknowledgement, other functions can be assigned to it as
well. The contact opens as soon as an error occurs or a programmed limit value is reached.
When the contact is closed (ready for operation!), the relay is in a rest position.

Page through the available functions with the left value key (ascending values) and switch to
ON or OFF with the right value key (descending values). Any change must be validated with
the Enter key .

If a number of functions have been selected there is a choice as to whether the conditional
statements should be linked with AND or with OR .

If a relay has been programmed to perform various functions, the function that has triggered
the relay at a particular event can be read out in the information parameters.

Brake control: When the frequency value has decreased to the absolute minimum
(ref. sec. 7.1.5 Extra functions), the relay contact closes, when it
continues to drop, the contact opens. Although the fault signal is still
active (applies to relay 1 only), it is no longer relevant after the
frequency has dropped below the absolute minimum value.

Temperature warning: When the first temperature limit in the inverter is reached or the PTC
resistor on the motor has triggered, the inverter reacts with a warning
signal displayed on the inverter. The inverter will be disconnected
when the second temperature limit has been reached or by the end of
a 30 second period of motor over temperature.

Overcurrent: This warning indicates that the inverter’s overcurrent range has been
reached. The amount of time tolerated will depend on the current
intensity. By the end of the permissible time the inverter is
disconnected (ref. sec. 9.2).

Regenerative operation: The MFR signals regenerative operation, i.e. energy is being fed
back by the motor. This means that the torque will be negative.

The default settings marked * may vary according to the inverter type!
NORDAC vector Operating Instructions 37

Control Clamps
(con't)

Relay 1 logic Relay 1 logic Range of values Default


Logical operators for the additional Resolution Setting
PO conditions for MFR 1. AND / OR OR
1 Only with more than one function programmed.

Relay 1 current Relay 1 current Range of values Default


Current limit MFR1. Resolution Setting
PO 0 ... 2 INFU INFU
Only if relay is programmed to respond to 0.1 A
1 a current limit.

Relay 1 I-hyster. Relay 1 I-hyst. Range of values Default


Hysteresis current limit MFR1. Resolution Setting
PO 0 ... 20% 10%
Only if programmed to respond to a current 1%
1 limit difference between operate point and
release point of relay (indication of current).

Relay 1 freq. Relay 1 freq. Range of values Default


Frequency limit MFR1. Resolution Setting
PO 0 ... maximum frequency 50.5 Hz
Only if programmed to respond to 0.1 Hz
1 frequency limit.

Relay 1 contour. Relay 1 contour. Range of values Default


Maximum contouring error MFR1. Resolution Setting
PO 0 ... 500 rpm 100 rpm
Only if programmed to respond to 1 rpm
1 contouring errors.

Relay 1 torque Relay 1 torque Range of values Default


Torque limit MFR1. Resolution Setting
PO 0 ... 400% 300%
Only if programmed to respond to torque 1%
1 limit.

Relay 2 function Relay 2 function Range of values Default


Programming of the multifunction relay 2. Resolution Setting
PO Current limit (C)
Represented in clear text. Frequency limit (F)
Brake control (B)
Acceleration delay only with acceleration Temperature warning (T) Brake contr.
delay = ON (control parameters). Overcurrent (O)
Acceleration delay (A)
Contouring error only with servo mode Coutouring error (C)
ON, ref. sec. 7.1.5 Extra functions and 7.2.5 Slip (S)
Speed controller. Torque limit (T)
Torque limit, regen. (T)
Torque limit only with ISD control or Setpoint reached (S)
automatic characteristic curve; with Inactive error (I)
alternatives powered or generative
operation.
The default settings marked * may vary according to the inverter type!
38 NORDAC vector Operating Instructions

Control Clamps
(con't)

Relay 2 function Mode of operation same as MFR 1, but without the permanently programmed fault
signaling function.
PO
Inactive error: An error which led to an inverter fault does not exist any
more. When the stored fault message is reset, the drive is
ready for operation.
Setpoint reached (f≥=fs:): indicates that the output frequency being currently supplied
is = to the adjusted setpoint.

If a relay is programmed to perform several functions, the function that made the relay trip
can be read out in the information parameters (represented by the letters in brackets).

Relay 2 logic Relay 2 logic Range of values Default


Logical operators for the conditions for Resolution Setting
PO MFR2. AND / OR OR
1 Only with more than one function programmed.

Relay 2 current Relay 2 current Range of values Default


Current limit MFR2. Resolution Setting
PO 0 ...2 INFU INFU
Only if programmed to respond to current .,1 A
1 limit.

Relay 2 I-hyster. Relay 2 I-hyster. Range of values Default


Hysteresis current limit MFR2. Resolution Setting
PO 0 ... 20% 10%
Only if programmed to respond to current 1%
1 limit.

Difference between operate point and release point of relay (indication of current).

Relay 2 freq. Relay 2 freq. Range of values Default


Frequency limit MFR2. Resolution Setting
PO 0 ... maximum frequency 50.5 Hz
Only if programmed to respond to 0.1 Hz
1 frequency limit.

Relay 2 contour. Relay 2 contour. Range of values Default


Maximum contouring error MFR2. Resolution Setting
PO 0 ... 500 rpm 100 rpm
Only if programmed to respond to 1 rpm
1 contouring errors.

Relay 2 torque Relay 2 torque Range of values Default


Torque limit MFR2. Resolution Setting
PO 0 ... 400% 300%
Only if programmed to respond to torque 1%
1 limit.

The default settings marked * may vary according to the inverter type!
NORDAC vector Operating Instructions 39

Extra functions 7.1.5 Extra functions

Language Language Range of values Default


Resolution Setting
O German, English, French
Spanish, Swedish, Dutch

Keyb.control Keyboard control Range of values Default


With this function the inverter can be Resolution Setting
O controlled via the integrated keyboard. OFF / ON OFF

Value keys: will change the setpoint, also towards negative values.

Enter-key start / stop (must be in the initial power up screen to start and stop). If changing
menu item parameters while running, always return to operating data screen to stop. (ref.
sec. 5.1 Display).

By activating keyboard control (ON), all control functions executed via the control
terminal strip are disabled (ref. sec. 7.2.2 Keyboard control).

Reset param. Reset param.


Loading the default settings.
Use the Enter key to initiate loading.

Password Password Range of values Default


Protects the inverter settings from being Resolution Setting
changed by unauthorized persons. 0 ... 9999 0
1
With the parameters “password” and
“change password”, all of the parameters can be hidden.

A code word (any number between 0000 and 9999) will be required for this purpose which
is stored in the “change password” parameter. However this parameter can neither be
viewed nor changed unless the correct password was set in the “password” parameter!

If the two parameters do not agree, only parameters exclusively providing information
such as operating data or error messages can still be viewed, whereas all the other
parameters are no longer visible and hence not available for adjustment.

Change password Change password Range of values Default


Changing the password. Resolution Setting
1 0 ... 9999 0
1

Fixed frequ.1 Fixed frequ. 1 Range of values Default


Fixed frequency 1. Resolution Setting
PO Only with “analog” mode (ref. item 7.2.3 ± maximum frequency 10.0 Hz
Fixed frequencies). 0.1 Hz
1

The default settings marked * may vary according to the inverter type!
40 NORDAC vector Operating Instructions

Extra functions
(con't)

Fixed frequ.2 Fixed frequ .2 Range of values Default


Fixed frequency 2. Resolution Setting
PO Only with “analog” mode (ref. item 7.2.3 ± maximum frequency 20.0 Hz
Fixed frequencies). 0.1 Hz
1

Fixed frequ.3 Fixed frequ.3 Range of values Default


Fixed frequency 3. Resolution Setting
PO Only with “analog” mode (comp. item 7.2.3 ± maximum frequency 40.0 Hz
Fixed frequencies). 0.1 Hz
1

Power loss red. Power loss red. Range of values Default


Loss power reduction. Resolution Setting
PO OFF / ON OFF
Only without servo mode (“Extra
1 functions”).

By activating this function the overcurrent limit of the inverter is reduced when a thermal
limit is reached.

This functions intention is to insure that a disconnection of the inverter is delayed as far as
possible or even prevented altogether
Switching rate because of an over temperature condition. Range of values Default
Resolution Setting
PO Switching rate 2kHz/4kHz/8kHz/16kHz* 8kHz
Switching frequency.
With a switching frequency of 16 kHz, thermal load on the inverter must be reduced. This
can be achieved through intermittent operation or by keeping ambient temperature below
the max. specification, or by avoiding full utilization of the admissible inverter current.

When the inverter reaches a thermal limit value, control reduces the switching frequency
automatically, to as low of a value as 2 kHz if necessary. As a consequence, the switching
losses are diminished and inverter heating is limited or reduced.

After the temperature has dropped below the limit value, the system goes back to the initial
switching frequency.

*Only inverters up to 37 kW allow for a 16 kHz setting!

Skip freq.1 high Skip freq.1 high Range of values Default


Skip frequency 1 upper limit. Resolution Setting
PO 0 = OFF. lower limit 1 ... max. frequency OFF
0.1 Hz

Skip freq.1 low Skip freq.1 low Range of values Default


Skip frequency 1 lower limit. Resolution Setting
PO 0 = OFF. upper limit 2 ... upper limit 1 OFF
0.1 Hz
Only with Skip freq.1 high = 0.1 Hz.

The default settings marked * may vary according to the inverter type!
NORDAC vector Operating Instructions 41

Extra functions
(con't)

No static frequency value can be set between the upper


and lower limit. Frequency operates within this pre-
defined range only during acceleration or deceleration
periods.

Any setpoint equivalent to a frequency between these


limit values would result in the output frequency
being increased or decreased. Fig. 31

Skip freq.2 high Skip freq.2 high Range of values Default


Skip frequency 2 upper limit. Resolution Setting
PO 0 = OFF. lower limit 2 ... lower limit 1 OFF
0.1 Hz
Only with adjustment of Skip freq.1 high.

Skip freq.2 low Skip freq.2 low Range of values Default


Skip frequency 2 lower limit. Resolution Setting
PO 0 = OFF. 0.1 ... upper limit 2 OFF
0.1 Hz
Only with Skip freq.2 high = 0.1 Hz.

Fasthold on err. Fasthold on err. Range of values Default


Quick stop at fault. Resolution Setting
P OFF / ON OFF

Fast hold time Fast hold time Range of values Default


Only with “quick stop fault” ON. Resolution Setting
P As soon as the frequency inverter detects 0.05 ... 10 sec. 0.1 sec.
either a malfunction which would invariably 0.05 sec.
1 bring on an inverter fault, or an AC voltage
failure, it begins to decelerate the motor until it stops. For this action, the inverter may require the
kinetic energy of the drive which is recovered to the DC link in the course of regenerative
operation.

Therefore execution of this function will depend on the respective driving application and on
the operating conditions prevalent at the time.

“Quick stop time” offers alternatives for setting the time in seconds during which output
frequency is to be reduced by 50 Hz. This period is extended automatically in case of need.

This function only works in fault situations in which it is safe to let inverter operation go on for
a short time!

Autoquit Autoquit Range of values Default


Automatic acknowledgment. Resolution Setting
Number of acknowledgments. OFF, 1 ...9, always (n•ack) OFF

The inverter automatically acknowledges faults in the number set above, provided that the cause of
the fault has been eliminated. Acknowledgments are executed after a delay of 10 seconds.

Following a disconnection from the AC line or a manual fault acknowledgment with the Enter
key, the counter (value in brackets, max. 255) is reset to zero and the total number of
acknowledgments are restored.
The default settings marked * may vary according to the inverter type!
42 NORDAC vector Operating Instructions

Extra functions
(con't)

Abs.min.freq. Abs. min. freq. Range of values Default


Absolute minimum frequency. Resolution Setting
O This menu item defines the lowest 0.1 ... 10.0 Hz 1.0 Hz
frequency the inverter is able to supply. 0.1 Hz

No output signal is supplied between 0 and the value set.

The value selected in this item defines the frequency at which the setpoint delay (ref. sec.
7.1.3 Control parameters) begins to be active. In hoisting gear brake control applications,
the absolute minimum frequency must be ≥ to 2.0 Hz. Only then will optimum efficiency
of ISD control will be achieved.

Net voltage Net voltage Range of values Default


AC line input voltage. Resolution Setting
This parameter allows for a fixed setting of Auto, 304 ... 506 VAC Auto
the maximum line voltage to be applied to 1 VAC
the inverter.

“Auto” ➞ voltage is measured once immediately before the inverter signals “ready for
operation”.

Where major line voltage fluctuations are expected and where functions depending on line
voltage are involved (such as braking chopper, braking delay or automatic frequency raising)
a permanent setting should be initiated. For the inverter to yield optimum performance, a
value as close to the maximum as possible should be established for this setting.

USS mode USS mode Range of values Default


Slave: The inverter works as USS slave Resolution Setting
and can be controlled and programmed. Slave Master1 Slave
Master 2 Master 2
A “Master function” is selected
whenever one inverter which is provided with an operating unit controls other inverters
without operating unit. The recommended baud rate is 38400 baud. The slave to be
controlled is selected via the “BUS address” (ref. sec. 7.2.4 USS mode).

Master 1: In this mode a slave can be remote-controlled via the keyboard and the control
terminals of the master.

Master 2: All parameters of the master (slave address included) are transferred with the
Enter key to a slave which is ready for operation.

Master 3: The control functions of the master inverter (digital inputs and analog
setpoint) are transferred to the slave inverter(s).

The default settings marked * may vary according to the inverter type!
NORDAC vector Operating Instructions 43

Extra functions
(con't)

Interface Interface Range of values Default


Not with USS mode master 3. Resolution Setting
P local setpoint 1 BUS local
Local: Inverter is controlled BUS BUS + setpoint 2
1 via control terminal
strip.

Set Value 1 BUS: Only one setpoint is transferred over the bus. Evaluation as with analog setpoint
input 1. The digital inputs of the control terminals continue to be active “locally”.

BUS: The inverter is controlled via the BUS (control word and setpoint 1). The analog
setpoint input 2 continues to be active “locally”.

BUS + Set Val. 2: As in “BUS”, however with additionally a 2nd setpoint. It is evaluated in the same
way as the analog setpoint input 2.

Baudrate Baud rate Range of values Default


Transmission rate via the BUS Resolution Setting
1 (RS 485 interface). 4800/9600/19200/38400 baud 9600 baud

BUS address BUS address Range of values Default


not with USS mode Master 3. Resolution Setting
1 0 ... 30 0
USS mode = slave: own address. 1

USS modes = master 1/2: address of the inverter being controlled.

BUS time out BUS time out Range of values Default


Message down-time. Resolution Setting
1 0 ... 100 sec. 0
not with USS mode Master 2. 0.1 sec.

0 = no monitoring.

Rstat adaption Rstat adaption Range of values Default


Cyclic stator resistance measurement. Resolution Setting
PO OFF / ON OFF
Only with automatic or ISD control.
1
The stator resistance of the connected motor (ref. item 7.1.2 Motor data) is measured periodically
once every minute, though only if the inverter is not enabled.

This function ensures that a change of the stator resistance due to an increase of motor temperature
is compensated.

Servo mode Servo mode Range of values Default


for motor speed control. Resolution Setting
P Only with the incremental shaft encoder OFF / ON (option) OFF
input option (ref. sec. 7.2.5 speed
1 controller).
Can be used only if the optional incremental shaft encoder input is provided to permit and transmit
the actual speed value picked up by an incremental shaft encoder to the encoder input. (ref. 4.2.3).

The default settings marked * may vary according to the inverter type!
44 NORDAC vector Operating Instructions

Extra functions
(con't)

PLEASE NOTE:
1. The “servo” mode will limit the maximum possible frequency (Basic parameters) to
twice the rated motor frequency (Motor data) set.

2. The “servo” mode will automatically activate an internal torque limit equal to 100% (of
the rated motor size). The internal torque limit can be varied due to the effect of the
adjustable torque limit.

3. The rotating field of the incremental encoder must be in accordance with that of the
motor. If this is not the case (e.g. in NORD motors with encoder HG 660), the tracks
A+ and A- must be interchanged.

Incremental Enc. Incremental Enc. Range of values Default


Encoder pulses/revolution setting. Resolution Setting
1 500/512/1000/1024/2000/2048 4096
Only with optional incremental shaft 4096/5000
encoder input. pulses/revolution

Speed control.P Speed control. P Range of values Default


P component of the speed controller. Resolution Setting
PO 0 ... 800% 100%
Related to differential speed in rpm only 1%
1 with servo mode = ON.

Speed control.I Speed control. I Range of values Default


I component of the speed controller. Resolution Setting
PO 0 ... 800%/s 10%/s
As 1/time constant, same as P component. 0.1%/s
1
Only with servo mode = ON.

Curr.control P Curr. control P Range of values Default


P component of the current controller. Resolution Setting
PO 0 ... 800% 150%
Related to differential speed in rpm. 1%
1
Only with servo mode = ON.

Curr.control I Curr. control I Range of values Default


I component of the current controller. Resolution Setting
PO 0 ... 1000%/ms 30%/ms
As 1/time constant, same as for P 0.1%/ms
1 component.

Only with servo mode = ON.


Lim.curr.ctrl. Range of values Default
Lim. curr. ctrl. Resolution Setting
PO Only with servo mode = ON. 0 ... 400 V 100 V
1V
1

The default settings marked * may vary according to the inverter type!
NORDAC vector Operating Instructions 45

Extra functions
(con't)

P-Weak P-Weak Range of values Default


P component of field weakening Resolution Setting
PO controller. 0 ... 400% 50%
1%
1 Only with servo mode = ON 0 ... 400%.

I-Weak Range of values Default


I-Weak Resolution Setting
PO I component of field weakening controller. 0 ... 100%/ms 10%/ms
0.1%/ms
1
Only with servo mode = ON.
Weak Border Range of values Default
Resolution Setting
PO Weak Border 0 ... 100% 100%
Field weakening limit. 1%
1
Only with servo mode = ON.

Information

7.1.6 Information parameters


Actual Error

Actual Error
New error(s).
Prev.Error 1 Errors can be acknowledged with the Enter key or a digital input programmed for this job.
Prev. Error 1
The service condition of the inverter prevailing at the time when the last five error messages
were generated is stored. The following information is captured in each case:
• set of parameters
• operating hours
• frequency
• DC link voltage
• current intensity
• inverter temperature

This information can be called with the value keys when the respective previous error is displayed.

Prev.Error 2 Prev. Error 2


As in previous error 1.

Prev.Error 3 Prev. Error 3


As in previous error 1.

Prev.Error 4 Prev. Error 4


As in previous error 1.

Prev.Error 5 Prev. Error 5


As in previous error 1.
The default settings marked * may vary according to the inverter type!
46 NORDAC vector Operating Instructions

Extra functions
(con't)

Err.Stat.➞ Err. Stat. ➞


Error statistic.
Error no. = 0 ... max.

Paging with the value keys.

Operating Time Operating Time Range of values Default


Working hour meter. Resolution Setting
Hours:minutes:seconds
Recording of the operating time begins as
soon as the frequency inverter is connected to AC line voltage and power applied to it.

Event MFR 1 Event MFR1 Range of values Default


Display of the event that tripped the relay. Resolution Setting
The initial letter of the fault that
triggered the relay is indicated.
Comp. item 7.1.4

Event MFR 2 Event MFR2


Display of the event that tripped the relay.

Software vers.➞ Software vers. ➞


All the parameters shown refer to software version 4027 0001.

Use the value keys to view the version number and date.

F/Hz Id/A Iq/A F/Hz Id/A Iq/A Range of values Default


Operating data display 1. Resolution Setting
F/Hz: Inverter output frequency in Hz
Display of current operational data picked Id/A; Field-producing current component in A
up at the inverter output. Iq/A: Moment-producing current component in A

KK/°C kHz Ud/V KK/°C kHz Ud/V Range of values Default


Operating data display 2. Resolution Setting
KK/°C: Heat sink temperature in °C
Display of current inverter data. kHz: Current switching frequency in kHz
Ud/V: Inverter DC link voltage in Vdc

Service 7.1.7 Service parameters


Apart from the first menu item, this category of parameters is not accessible to viewing
unless the correct password has been entered.

These parameters are exclusively required for final quality inspection and not available to the
user.
Service password Range of values Default
Service password Resolution Setting
0 ... 9999
1

The default settings marked * may vary according to the inverter type!
NORDAC vector Operating Instructions 47

7.2 Menu item information


In this section, we will discuss some major menu groups and menu items in detail.

7.2.1 Operating mode (basic parameters)


The operating mode menu item in the basis parameters defines the extent to which the
digital control inputs can be programmed and states the factory settings.

In the tables below, the functions users may set themselves are marked with an “*”.
An “o” marking identifies those which are factory-set.

Once adjusted the mode will always apply to all parameter sets - it is not possible to select
different modes for the various parameter sets.

7.2.1.1 The “analog” operating mode


This operating mode allows for the implementation of standard applications, where a
potentiometer or an external voltage source are used to fix an analog setpoint, and where no
further presets are required.

As for the “quick stop” and “cut off voltage” functions, it should be remembered that these are
low-active inputs. In order to operate the drive, which means that the “quick stop” or “cut off
voltage” functions are not to be executed, either input must be at voltage (high) before the
inverter can be enabled.

Function DI1 DI2 DI3 DI4 DI5 DI6 active

No function * * * * * high
Enable (right) o edge/high
Enable (left) o edge/high
Sense of rotation * high
Fault acknowledgment * * * * o edge
Param. set change-over input 1 o high
Param. set change-over input 2 o high
Cut off voltage * * * * * low
Quick stop * * * * * low
Fixed frequency 1 * o * * * high
Fixed frequency 2 * * * * * high
Fixed frequency 3 * * * * * high
Remote control * * * * * high

Note: DI(n) in the column headings refer to the 6 Digital Inputs (ref. sec. 4.2.2)

Sense of rotation: The sense of rotation is always determined by whether enable left
(CCW) or enable right (CW) has been selected, or by the analog
setpoint (±) respectively.
48 NORDAC vector Operating Instructions

Remote control: With this function, inverter control can be shifted from the control
terminal strip (digital inputs 1- 6) to the RS485 interface (BUS mode)
and vice versa.
• Low ➞ digital inputs 1 - 6
• High ➞ RS 485, BUS mode
For remote control to work properly, the parameters relating to the
RS 485 interface must be set correctly!

7.2.1.2 “Motor potentiometer” operating mode


A motor potentiometer function is primarily used for crane control systems. A two-step
push-button is provided to enable the inverter and to increase the frequency. The extent to
which the frequency may rise depends on the adjusted maximum value.

The first step of the push-button controls the inputs DI1 or DI2 (enable right or left), and
the second step controls the increase frequency function.

If only the enabling function is activated (first step), frequency is maintained at a constant
level or at least the set minimum frequency is supplied. If both inputs are opened,
frequency decreases until standstill or until the first switching step is operated again.

Suggested circuit:

• S1 = enable right
• S2 = enable left
• S3 = reduce frequency
• S4 = increase frequency Fig. 32

Please note: Storage of the last output frequency set is not possible since the enable
input is assigned the “reduce frequency” function as well!

Function DI1 DI2 DI3 DI4 DI5 DI6 active

No function * * * high
Enable (right) o edge/high
Enable (left) o edge/high
Fault acknowledgment * * o edge
Param. set change-over input 1 o high
Param. set change-over input 2 o high
Cut off voltage * * * low
Quick stop * * * low
Increase frequency o high

7.2.1.3 Operating mode, general


• All options that have not been selected are regarded as being connected to logical zero,
with no effect whatsoever on the performance of the inverter.
• DI1 is not programmable and always has the function “enable”.
• If the function “enable left” is programmed, the function “enable” is interpreted as
“enable right”.
NORDAC vector Operating Instructions 49

• The two functions, “sense of rotation” and “enable left”, exclude each other, i.e. only
one of the two functions can be programmed.
• A Low/High edge is required for fault acknowledgment.
• If one switch of parameter sets is to be carried out by one digital input, the only input
permitting this possibility is parameter set input 1, respectively for parameter sets 1
and 2 (DI4).
• If the “motor potentiometer” mode is set, DI2 and DI3 are permanently programmed.
• Even if control does not take place locally, the functions “cut off voltage” and “quick
stop” are still available. Owing to this feature, an EMERGENCY STOP function can be
provided even if the inverter is controlled via the RS485 interface using the USS
protocol.

ATTENTION! Please observe all accident prevention regulations which govern your
location!

7.2.2 Keyboard control (extra functions)


If the keyboard control feature is activated, direct intervention via the inverter keys is
possible. The only way to change the control mode is to return to the standard operating
value display. The start-stop function is assigned to the Enter key, and the setpoint
(including the sense of rotation) to the value keys. Simultaneous operation of the value
keys will set the setpoint to zero. If the frequency inverter is started via the Enter key,
initial frequency is always 0 Hz, regardless of whether the minimum frequency was
programmed to a value > 0 Hz. The frequency change always proceeds in accordance with
the adjusted ramps (basic parameters) until the moment a limit value is reached. The
control functions previously described which are insured via the control terminal strip
cannot be used in this mode nor does the system accept an analog signal applied to the
setpoint input. Any error messages that may have been generated can be acknowledged
with the Enter key after the cause of the error has been eliminated. The various control
jobs will always be executed in accordance with the parameter set selected in the menu
item “manipulated parameter set” (Basic parameters).

NORDAC vector
SK 2200/3 CT
field frequency
forward increase
up to maximum

field frequency
backward reduction,
also negatively

Fig. 33

start/stop

Important note !
Starting the inverter with the Enter key (keyboard control) means that
the Enter key, or else a Value key, must be used to stop it after returning
to the operating value display !
50 NORDAC vector Operating Instructions

7.2.3 Fixed frequencies


Fixed frequencies can be set and used provided that the “analog” mode has been selected in the
operating mode menu item (Basic parameters). Then, the digital control inputs can be
programmed to a total of 3 fixed frequencies.

The “Extra functions” menu group allows for setting the respective values of the individual fixed
frequencies. Settings which are negative in sign are also admissible. A negative sign will result in
the sense of rotation being reversed, starting from the control input (right/left) or in a subtraction
being made from an analog setpoint.

Addition of the fixed frequencies may also produce a negative result and hence a reversal of the
direction of rotation.

7.2.4 USS mode


The RS 485 interface permits communication with the frequency inverter based on the master-
slave principle with the USS protocol (a universal interface protocol) serving as the access
procedure. The inverter can be operated as either the master or the slave unit.

Please don't hesitate to contact us if you would like detailed information on the USS protocol.

Slave
This mode allows for the frequency inverter to be programmed and controlled via the serial bus.
To enable control of the frequency inverter by way of the bus, the “interface” parameter must be
set to “USS”. NORDCON operating software is available for communication with the inverter(s)
if a PC is to be used as a master,.

Master
In the USS modes Master 1 or Master 2, other NORDAC vector frequency inverters can be
operated via the RS 485 interface. These modes are intended primarily to put into operation
inverters which are not equipped with an operating unit.

The recommended baud rate is 38400 baud. The inverters (system users) connected to the bus
circuit are selected by means of the USS address.

If the Master fails to meet with a response at the contacted address, it automatically searches for
another unit and reprograms this user to the baud rate and address of the previous one.

Master 1
In this mode a slave frequency inverter can be programmed and controlled via the keyboard,
control terminals and display of the master inverter. When the slave is controlled using the
control terminals of the master, the setting of the digital inputs must be identical, and the
“interface” parameter in the slave inverter must be set to “USS”. Communication is terminated by
switching off the USS mode.

Master 2
In this mode the parameter settings (of all parameter sets) are transmitted from the master to the
slave. Only frequency inverters belonging to the same class of output capacities can be used for
this mode.

Master 3
This mode is characterized by the fact that it is the control functions (analog setpoints and digital
inputs) which are transmitted from the master inverter to the slave inverters connected ->
synchronization control (pilot frequency).
NORDAC vector Operating Instructions 51

7.2.5 Speed controller


The speed of the connected motor can be controlled in two different ways:

1. With an analog actual value signal, processed by the integrated PI or PID controller
which is provided as standard.

2. Using an incremental shaft encoder attached to the motor, and the incremental shaft
encoder input with PI control which is available as optional equipment.

7.2.5.1 Controlling the speed with an analog actual value


Analog input 2 is an analog actual value input provided for the purpose of controlling analog
variables, as in speed control with tachometer feedback, pressure control with a pressure
transducer, or tension control with a dancing roller.

a) PI Controller Setting the analog input 2 function: Actual frequency value

PI controller typically used to control dynamic processes, as in speed or dancing roller


control.

The PI controller will allow for acceleration ramps only in a setpoint setting mode; it will not
do so at the controller output.

b) PID Controller Setting the analog 2 input function: PID Controller

PID controller for control processes characterized by actual values changing at a slow rate,
as e.g. pressure regulation.

The acceleration ramp is insured downstream of the PID controller in accordance with the
maximum frequency and the acceleration period (Basic parameters).

Analog 1 0% Max. frequency / 0 *


A1
Analog 1 100%
Analog 1 mode

Max. frequency
PID
A2 Analog 2 0% P - factor
Analog 2 100% I - factor
Analog 2 mode D - factor Speed ramp
- Max. frequency / 0 *
frequency 100%

Analog actual value signal: Use the DIP switch on the control board to choose between a
current or a voltage actual value signal. The exact shape of the signal is specified in the
setpoint input 2 mode parameter.

If the setting is 0..10V limited or 0(4)..20 mA and if the control offset is negative, the
minimum output frequency will be 0 Hz, i.e. there will be no reversal of the rotational
direction of the drive.

If the setting is 0..10 V or ± 10 V, the output frequency will be reversed if necessary when
the control offset becomes negative, i.e. the rotational direction of the drive may change too.
52 NORDAC vector Operating Instructions

Analog input 2 must be allocated either the “actual frequency value” or the “PID
controller” function. Then go on by selecting any Adjust functions required (see above)
and by setting the parameters relevant for the PI/PID controller as provided in the “control
terminals” sub-menu.

Frequency 100%: At this point enter the frequency value the controller recognizes at 100%
of the analog actual value (voltage or current respectively with 100% Adjust of analog input 2).

If the setpoint and the actual value differ with regard to normalization, there is the possibility
of setting a ratio max. frequency/frequency 100% corresponding to the ratio setpoint
value/actual value.

If the amounts of setpoint and actual value are equal, set the maximum frequency offered
in the applicable parameter set.

PI controller P: Frequency jump in case of a control deviation, related to the control


variance.

PI controller I: Frequency change/time, related to the control variance.

PI controller D: Frequency * time, related to the control variance, only with PID controller
function.

Limit PI controller: maximum difference between output frequency and frequency setpoint
(only with PI controller, actual frequency value)

Example: fmax (Vset =10V) = 70 Hz,

Vset = 5.0V, fset = 35 Hz


limit PI controller = 10 Hz
Frequency will be limited within a range 25 to 45 Hz.

PI controller T: Attenuation time constant of the controller. The response time of the PI (T)
controller is set. The attenuation time constant has an effect on both the setpoint and the
actual value. The constant is not required for standard applications (only with PI controller,
actual frequency value).

Starting-up: Speed control with DC voltage tachometer


Maximum actual value voltage must never exceed 10 V.

Control parameters default settings may not be adequate for operations. Whenever possible,
improve their efficiency until they are optimum. Where heavy centrifugal masses are involved,
as e.g. in revolving tables, it is advisable to reduce the I component even before the inverter is
put into operation for the first time.

The best method is to optimize the initial transient process by evaluating the speed
supplied by the analog output or by viewing the actual voltage value with an oscilloscope.

Starting-up: Pressure control

Connect the analog actual value signal (output of pressure sensor) to the analog input 2 of
the inverter. Allocate the “PID controller” function to analog input 2.
NORDAC vector Operating Instructions 53

Parameter default settings are indicated below:

Frequency 100%: maximum frequency in the parameter set being used

PI controller P: 10.0% (factory setting)

PI controller I: 1.00%/ms (factory setting)

Limit PI controller: 10 Hz (factory setting)

Proceed by optimizing drive control with the parameters PI controller P and PI controller
I. Experience has shown that in pressure control, low I factors should be used.

7.2.5.2 Control with a digital actual value


(Closed Loop Speed Control)
This type of control is superior in many respects to other techniques or uncontrolled systems.

• maximum torque even at standstill

• torque limit can be set with great accuracy

• no risk of the motor pulling out

• exact speeds and true running even at very low speeds down to “zero”

Digital actual value signal: Prior to start-up, connect the incremental shaft encoder,
which is mounted to the motor, as indicated in the Instructions For Use (ref. sec. 4.2).

The rotating field orientation of the incremental encoder must be identical with that of the
motor. If this is not the case (e.g. in NORD motors with HG 660 transducer), tracks A+ and
A- must be interchanged.

The “Extra Functions” menu group includes the “Servo Mode” parameter (only with the
CTD option). When this parameter has been programmed to “ON”, the display will show
the parameters through which this type of control can be optimized.

Shaft encoder resolution: This is where to set the number of pulses/revolution of the
incremental shaft encoder being used. Higher resolution (pulses/rev.) will enhance control
response, especially when speeds are low. Normalization of the control parameters is such
that any increase of the P or of the I component values will accelerate control response. They
shouldn't rise to high though because this would result in excessive oscillations of the
controller. If by way of contrast the said components are reduced, transient oscillation is
smoothed but also prolonged in duration.

Speed controller P: Frequency jump on control deviation, related to control variance.

Speed controller I: Frequency change/time, related to control variance.

Current controller P: Frequency jump in case of control deviation, related to control offset.

Current controller I: Maximum voltage change that can be brought about by the current
controller.
54 NORDAC vector Operating Instructions

Field weakening controller: The field weakening controller controls the flux setpoint
whenever frequencies are in the field weakening range, and thus determines the v/f
(voltage/frequency) break point.

Starting-up: Speed control with incremental shaft encoder feedback

Factory settings will not be ideal for all applications, and therefore optimizing control
parameters for your specific application will be required. For instance if large flywheel
inertia’s are involved as in rotary tables, lower the I-factor of the speed controller even before
putting the inverter into operation.

As for the current controller parameters, further adjustment of the factory settings will
rarely be necessary.

The transient process can best be optimized by evaluating the speed supplied by the analog
output or by oscilloscoping the actual value voltage.
NORDAC vector Operating Instructions 55

8 Settings after the first starting-up


We suggest that after start-up of the inverter for the first time you should record all relevant
settings in the tables below. Remember that depending on parameter configuration some
menu items (shaded) are not visually represented in the display. The tables show
continuous lines without partitions for menu items which are independent of any
particular parameter set having been selected.

8.1 Basic Parameter


Menu item Factory setting Parameter set 1 Parameter set 2 Parameter set 3 Parameter set 4

Accelerat. time ...s

Decelerat. time ...s

Minimal frequ. 0.0 Hz


Maximal frequ. 70.0 Hz

Control modus ISD control


Mode analogue

8.2 Motor Data


Menu item Factory setting Parameter set 1 Parameter set 2 Parameter set 3 Parameter set 4

Nominal Motor ...kW

Nominal freq. 50 Hz

Nominal speed ...rpm


Nominal current ...A

Nominal voltage 400 V


Nominal power ...kW

Nominal cos(PHI) ...

Star delta con. delta/star

Stator resis. ...Ω


No-load current ...A
56 NORDAC vector Operating Instructions

8.3 Control Parameter


Menu item Factory setting Parameter set 1 Parameter set 2 Parameter set 3 Parameter set 4

Accel. delay On

Current limit 1 ...A

Current limit 2 ...A

Brake delay Off


Ramp down On

U/f charact. 50 Hz

Static boost 10.0 V

Dynamic boost 0.0 V


Time dyn. boost 0.0 s

DC braking Off

DC braking time 1.0s

DC braking volt. ...V

Setpoint delay 0.0s


Smoothing 0.0s

Flying start Off

Fly. start offset 0 Hz

Fly. start resol 1.0 Hz

Slip compens. On

Auto.freq.raise Off

Torque limit Off

8.4 Control Clamps


Menu item Factory setting Parameter set 1 Parameter set 2 Parameter set 3 Parameter set 4

Mode analog in1 0..10 V

Adjust 1: 0% ➞ .....V 0.00 V

Adjust 1: 100% ➞ .....V 10.00 V

Filter an. in. 1 Off


Funct. an. in. 2 None

Mode analog in.2 0..10 V

Adjust 2: 0% ➞ .....V 0.00 V

Adjust 2: 100% ➞ .....V 10.00 V


Filter an. in.2 Off

Frequency 100% 50 Hz

PI controller P 100%

PI controller I 10%/s

PI controller T 2 ms

PI controller D 0% ms
NORDAC vector Operating Instructions 57

Menu item Factory setting Parameter set 1 Parameter set 2 Parameter set 3 Parameter set 4

Limit PI control 10 Hz

Curr. limit 100% ...A (1.5 INFU)


Torque 100% 100%

Analog output Off


Norm. analog output 100%

Digital input 2 enable left

Digital input 3 fixed frequency 1

Digital input 4 parameter set 1

Digital input 5 parameter set 2

Digital input 6 fault acknowledge

Enable active edge


Mot. temp. protect. Off

Relay 1 functions current: OFF fault fault fault fault


frequency : OFF
brake: OFF
temp.: OFF
overcurr.:OFF
ramp-up:OFF
contour:OFF
slippage: OFF
torque: OFF
regen. torque: OFF
FS = F : OFF
inact. fault : OFF
Relay 1 logic OR
Relay 1 current ...A

Relay 1 I-hyst. 10%

Relay 1 freq. 50.5 Hz

Relay 1 contour. 100 rpm


Relay 1 torque 300%

Relay 2 functions current: OFF


frequency: OFF
brake: ON
temp.: OFF
overcurr.: OFF
ramp up: OFF
contour.: OFF
torque limit: OFF
Fs = F: OFF
inact. fault: OFF

Relay 2 logic OR

Relay 2 current ...A


Relay 2 I-hyst. 10%

Relay 2 freq. 50.5 Hz

Relay 2 contour. 100 rpm

Relay 2 torque 300%


58 NORDAC vector Operating Instructions

8.5 Extra functions

Menu item Factory setting Parameter set 1 Parameter set 2 Parameter set 3 Parameter set 4

Language German

Keyb. control OFF

Password 0

Change password 0
Fixed frequ. 1 10.0 Hz

Fixed frequ. 2 20.0 Hz

Fixed frequ. 3 40.0 Hz

Power loss red. OFF

Switching rate 8 kHz


Skip freq. 1 high OFF

Skip freq. 1 low OFF

Skip freq. 2 high OFF

Skip freq. 2 low OFF


Fasthold on err. OFF

Fast hold time 0.1 s

Autoquit 0

Abs. min. freq. 1.0 Hz


Net voltage autom.

USS mode slave

Interface local
Baudrate 9600 baud

BUS address 0

BUS time out 0

Rstat adaption Off

Servo mode Off

Incremental Enc. 4096 pulses/revol.

Speed control. P 100%


Speed control. I 10%/s

Curr. control P 150%

Curr. control I 30%/ms

Lim. curr. ctrl. 100 V


P-Weak 50%

I-Weak 10%/ms

Weak Border 100%


NORDAC vector Operating Instructions 59

9 Warnings and faults


The majority of the frequency inverter functions and operating data are constantly
monitored and compared with limit values. On detecting a deviation, the inverter reacts by
putting out a warning or a fault message.

This reaction is instantly represented in the display. As soon as the message goes out or
starts to flash, the inverter is able to resume operation.

Warnings (W) ➞ Provides information indicating that the inverter is operating


near a limit value without the situation being critical enough to
cause a fault, but could eventually do so if it grew worse.

Faults (F) ➞ The inverter is switched off, the fault is indicated in the
display. While the fault is being indicated it cannot be reset.

When the fault display starts to flash, the cause of the fault
has ceased to exist and the error memory can be reset.

Reset is executed with the Enter key, by switching the AC line


ON/OFF or with the automatic acknowledgment function.

Previous faults 1-5 : For the last five fault messages the inverter stores not only the
fault itself but also the respective condition of the inverter at the
moment the faults occurred. The following data are captured:
• Parameter set
• Operating hours
• Frequency
• DC link voltage
• Current
• Inverter temperature

These can be retrieved with the value keys when any of the
previous faults are indicated. The previous faults are found in
the information parameters.

Error statistic: For all fault messages that can possibly be generated, the
number of their occurrence is registered and stored. This
menu item is found in the information parameters. Any
individual fault can be called with the value keys.
60 NORDAC vector Operating Instructions

9.1 List of warnings and error messages included


in the program
The following table lists all warnings and fault signals the system is able to produce. They
are shown in clear text in the inverter’s display:

Warnings (W) and faults (F) Cause What to do about it

Mains failure • Failure of all 3 AC line phases • Check AC line voltage


(W)

Acceleration overcurrent • The acceleration ramp was delayed • Set a longer acceleration time
(W) until current limit 1 was reached,
ref. Control parameters. • Reduce the loading of the drive
• Frequency was reduced, current
limit 2 was reached, ref. Control • Raise current limits 1 and/or 2
parameters.

Inverter over temperature • Ambient temperature is too high • Check/improve ventilation of the
(W/F) • Inadequate ventilation, louvers are switch cubicle.
W=> temperature limit 1 obstructed • Check temperature of inverter
F-> temperature limit 2 • Failure to install the unit in a environment, max. 104°F (40°C)
vertical position • Follow installation/mounting
instruction, item 2

Motor over temperature • The connected PTC resistor • Improve cooling of the motor
(W/F) has triggered, the motor is • Check whether motor size is right
W=> PTC resistor has triggered overloaded for the application
F=> sustained warning for > 30s • Control terminals 11 and 12 are not • Connect PTC resistor or bridge
connected control terminals
• Switch function off ➞ Extra
functions

Overcurrent (l2t monitoring) • The internal overcurrent trip has • IDS control: check motor data
(W/F) responded, overcurrent must have Linear characteristic: check V/f
W=> inverter is working in been at least 1.2 times the rated break point and boost (Basic and
overcurrent range inverter current control parameters)
F=> inverter has been working in • Inappropriate motor-inverter • Check configuration of the drive
overcurrent range too long combination • Extend acceleration or braking time
• Acceleration or deceleration period
too short

Module overcurrent • Short circuit at the output • Check motor cable/motor


(F) • Earth fault at the output connection
• Overcurrent • Check braking chopper
• Over temperature cable/connection
• Check inverter/motor loads

Overvoltage • AC line voltage too high • Check AC line voltage and reduce
(F) • Too much energy fed back by the if necessary
motor • Check braking resistance value
• Braking time is too short • Extend braking time
• No braking resistor at all or braking • Check connection of the braking
resistor impedance too high resistor
NORDAC vector Operating Instructions 61

Warnings (W) and faults (F) Cause What to do about it

Undervoltage • AC voltage too low • Please check AC line connection


(F) • AC line voltage interruption, during for supply of three phases and
motor operation sufficient voltage level!

Phase failure • One of the AC input phases is • Please check AC line connection
(F) having/has had an interruption for supply of three phases and
• AC line voltage cycled ON/OFF sufficient voltage level!
too often in one hour • use the enable right or left
(see section 9.5)

Parameter loss • EEprom is defective • Reset fault signal


(F) • Noise pulses on the cables • Repeat parameter setting!
• New inverter type was set with DIP
switch

USS time-out • Error in USS data transmission • Check message downtime, extend
(F) if necessary
• Switch off this monitoring feature
when the NORDCON software is
used

System errors 1-11 • Error in the internal program flow • See section 9.4
(F)

9.2 Possible overcurrent (W/F)


The overcurrent monitoring relay trips when the internal I 2t limit value is exceeded. The
limit value setting allows for 1.5 times the rated inverter current to be applied for 30
seconds. For reduced overcurrent values, additional time will be available while higher
overcurrents are tolerated for a shorter period of time. When the overcurrent level time has
been exceeded, overcurrent fault will occur.

9.3 Quick stop at major faults


Depending on the circumstances the quick stop function (ref. sec. 7.1.5 Extra functions) is
usually activated when the following errors occur:

• inverter overtemperature
• motor overtemperature
• phase failure
• USS time-out
• mains failure

This function will decelerate the motor to a stop as quickly as possible provided that it is
safe for the inverter operation to continue and that there is enough energy in the inverter
to recover the energy from the load.
62 NORDAC vector Operating Instructions

9.4 System errors 1-13


If any of the system errors occurs repeatedly you should get in touch with the supplier of
the inverter.

In the majority of cases such errors are caused by interference with the program flow due
to insufficient electromagnetic compatibility. System errors may also be the result of a
component being defective.

To Insure full electromagnetic compatibility the recommendations mentioned in section


10.1 should be followed.

If the system accepts a reset of these signals, operation of the inverter can be continued.

9.5 Max. AC Line voltage switching cycles

SK 1500/3 CT ... SK11000/3 CT 250 times/hr.


SK 15000/3 CT ... SK 37000/3 CT 125 times/hr.
SK 45000/3 CT ... SK 132000/3 CT 50 times/hr.
NORDAC vector Operating Instructions 63

10 EMC measures
10.1 Radio interference suppression level
If an AC line filter we have recommended is used and if shielded motor, brake resistor and
AC line cables between filter and inverter are utilized, radio interference suppression in
accordance with EN 55011 resp. EN 50081 limit curve B is ensured for inverters up to
37 kW provided that the switching frequency is 8 kHz .

Radio interference suppression in accordance with EN 55011 resp. EN 50081 limit


curve A is ensured for inverters from 45 to 132 kW at a pulse rate of 4 kHz provided that
an AC line filter we have recommended is used and that shielded motor, brake resistor and
AC line cables are utilized between filter an inverter.

Connect the cable shield to ground on both sides. Where the shield meets the inverter, lay
it on the metal front panel of the inverter using a PG brass screwing (inverters up to 37kW).
In addition the cable shield must be connected to the inverter’s PE terminal.

10.2 Noise immunity


Even if connecting and control cables are used Alternating Voltage Direct Voltage

without a shield, the frequency inverter is


interference-proof up to severity level 4 in
accordance with IEC 801-2 and IEC 801-4.
R
Relay Relay Free-wheeling
Shielding for noise immunity will only be Coil
(inductivity) C
Coil
(inductivity)
Diode

required in cases where severity level 4 is


inadequate.
Fig. 34
Connect suppression filters across contactors,
braking coils etc. or employ suitable AC line
filters if necessary.
64 NORDAC vector Operating Instructions

11 CE marking
NORDAC vector frequency inverters are electrical equipment for application in industrial
operations. They are designed to be used in machines for speed control of three-phase
motors. Information and recommendations for installation are contained in the operating
instructions.

NORDAC vector frequency inverters are CE-marked as stipulated by the European Low-
Voltage Directives 73/23/EWG and 93/68/EWG. An EC-conformity statement can be issued
if required.

Frequency inverters are not devices as defined in the EMC directives since they are
exclusively produced as ancillary supply parts to be further processed by industry and
craft and cannot be operated on their own.

Implementing the measures recommended in 10.1 meets the requirements for observance
of the EMC directive 89/336/EWG. A manufacturer’s statement can be issued if required.
NORDAC vector Operating Instructions 65

12 Additional measures (OPTIONAL EQUIPMENT)


12.1 AC line filters
Various types of AC line filters are available for different rated currents to ensure that radio
interference suppression levels are met as required.

Recommended AC line filters


Inverter type Voltage Power AC line filter type Filter current
SK 1500/3 CT + SK 2200/3 CT 380 ... 460 V 1.5 / 2.2 kW HFD 511 - 460 / 8 8A

SK 3000/3 CT to SK 5500/3 CT 380 ... 460 V 3.0 / 5.5 kW FS 3981 - 17 / 99 17 A

SK 7500/3 CT + SK 11000/3 CT 380 ... 460 V 7.5 / 11.0 kW FS 3981 - 30 / 99 30 A

SK 15000/3 CT + SK 22000/3 CT 380 ... 460 V 15.0 / 22.0 kW FS 3981 - 60 / 99 60 A

SK 30000/3 CT + SK 37000/3 CT 380 ... 460 V 30.0 / 37.0 kW FS 3981 - 100 / 99 100 A

SK 45000/3 CT + SK 55000/3 CT 380 ... 460 V 45 / 55 kW FN 258 - 130 / 35 130 A

SK 75000/3 CT 380 ... 460 V 75 kW FN 258 - 180 / 40 180 A

SK 90000/3 CT + SK 110000/3 CT 380 ... 460 V 90 / 110 kW FN 359 - 250 / 99 250 A

SK 132000/3 CT 380 ... 460 V 132 kW FN 359 - 300 / 99 300 A

To order these filters, contact Nord Gear customer service.


66 NORDAC vector Operating Instructions

12.2 Installation and dimensions of AC line filters


Make sure when installing the AC line filters that sufficient ventilation is available. A
clearance of at least 2.4 in. (60 mm) should be maintained beside the ventilation grid!

Protect the filters against liquids, dust and aggressive gases!

The filters may be fixed on the wall in a vertical position or mounted on the floor in a
horizontal position.

Optimum filter effectiveness is achieved by placing the filter as close to the inverter as
possible.
AC line filters - Dimensions

Filter type L W D L1 W1 Attachment Ø Output cable


HDF 511 - 460/8 10 2 5 9.5 1 .26 11.8 , 4x14 AWG
(255) (50) (126) (240) (25) (6.5) (300mm, 4x2.52)
FS 3981 - 17/99 12 2.2 5.6 11.4 1.2 .26 11.8, 4x14 AWG
(305) (55) (142) (290) (30) (6.5) 300mm, 4x2.52
FS 3981 - 30/99 13.2 2.4 5.9 12.6 1.4 .26 15.6, 4x10 AWG
(355) (60) (150) (320) (35) (6.5) 400mm, 4x62
FS 3981 - 60/99 13 3.2 8.7 12.4 2.2 .26 4 AWG
(329) (80) (220) (314) (55) (6.5) 25mm2 terminals
FS 3981 - 100/99 14.9 3.5 8.7 14.3 2.6 .26 1/0 AWG
(379) (90) (220) (364) (65) (6.5) 50mm2 terminals
FN 258 - 130/35 16.9 4.3 9.5 16.3 3.2 .26 1/0 AWG
(429) (110) (240) (414) (80) (6.5) 50mm2 terminals
FN 258 - 180/40 17.2 4.3 9.5 16.3 3.2 .26 4/0 AWG
(438) (110) (240) (413) (80) (6.5) 95mm2 terminals
FN 359 - 250/99 22.2 11.8 6.3 8.3 10.8 .26 Current bar
(564) (300) (160) (210) (275) (9)
FN 359 - 300/99 22.2 11.8 6.3 8.3 10.8 .26 Current bar
(564) (300) (160) (210) (275) (9)
All dimensions in in. (mm)
NORDAC vector Operating Instructions 67

HFD 511, FS 3981 and FN 258

vector

Fig. 35

FN 359

Fig. 36
68 NORDAC vector Operating Instructions

12.3 Brake resistor data and dimensions


The table refers to construction type IP 20 * fastened with screws. For this resistor type a
maximum percentage duty cycle of 3.4% with a cycle period of 120 sec. can be assumed.
Larger duty cycles will require addition resistors.

Inverter types Resistor L W D e e1 Attach- Connecting


Covered Resistance/Continuous Length Width Depth ment Ø terminals
rating f
SK 1500/3 CT... 120Ω/180W 3.9 2.6 8.7 3.5 1.8 .18 14 AWG
SK 3000/3 CT (100) (65) (220) (90) 45 (4.5) (2.5mm2)

SK 4000/3 CT... 60Ω/360W 3.9 6.7 8.7 3.5 4.1/5.9 .18 14 AWG
SK 5500/3 CT (100) (170) (220) (90) 105/150 (4.5) (2.5mm2)

SK 7500/3 CT... 40Ω/540W 3.9 6.7 8.7 3.5 4.1/5.9 .18 14 AWG
SK 11000/3 CT (100) (170) (220) (90) 105/150 (4.5) (2.5mm2)

SK 15000/3 CT... 18Ω/1600W* 7.3 23.1 4.7 20.7 5.9 .23 14 AWG
SK 22000/3 CT (185) (586) (120) (526) 150 (5.8) (2.5mm2)

SK 30000/3 CT... 12Ω/2000W* 10.8 19.1 4.7 16.8 9.5 .23 14 AWG
SK 37000/3 CT (275) (486) (120) (426) 240 (5.8) (2.5mm2)

SK 45000/3 CT... 8Ω/3000W* 19.3 11.6 10.2 10.6 15 .39,5x.51 M6 Stud


SK 55000/3 CT (490) (295) (260) (270) 380 (10, 5x13) terminals

SK 90000/3 CT 4Ω/5500W* 19.3 15.6 10.2 14.6 15 .39, 5x.51 M8 Stud


(490) (395) (260) (370) 380 (10, 5x13) terminals

SK 110000/3 CT... 3Ω/7500W* 19.3 23.4 10.2 22.4 15 .39, 5x.51 M8 Stud
SK 132000/3 CT (490) (595) (260) (570) 380 (10, 5x13) terminals
All dimensions in in. (mm)

Fig. 1: 120Ω - 40Ω Fig. 2: 18Ω - 12Ω

Fig. 37 Fig. 38

Fig. 3: 8Ω - 3Ω

Fig. 39
NORDAC vector Operating Instructions 69

12.4 Output chokes


If very long motor cables must be used, installation of an output choke may be necessary.
With an output choke the cable capacitance developing with longer cable lengths can be
compensated. Max. permissible cable length without a choke is 500 ft. (150 mm).

Too high a cable capacitance at the frequency inverter output may cause a module error or
result in the generation of an overcurrent message.

Further inquiries should be addressed to our local distributor or manufacturer


representative in your area, or our factory application engineering department.

12.5 Sine output filters


Sine filters can be employed for filtering the inverter output signal. In that case, shielding
of the motor cables will not be necessary.

The inverter load is increased by approximately 10% if such a filter is used. Derate the
system accordingly.

Further inquiries should be addressed to our local distributor or manufacturer


representative in your area, or our factory application engineering department.
70 NORDAC vector Operating Instructions

13 Maintenance and service information


NORDAC vector frequency inverters are maintenance-free if they are operated in accordance
with instructions (ref. sec. 2.0) .

If the the frequency inverter is operated in an environment with very dusty air, the cooling
surfaces must be cleaned with compressed air at regular intervals. If an enclosure is
provided with air inlet filters, they too must be regularly cleaned or replaced.

When the inverter is in need of repair, contact your local distributor, manufacturer
representative, or our factory repair department for assistance.
NORDAC vector Operating Instructions 71

14 NORDAC vector for square load torque (VT)


In addition to the NORDAC vector frequency inverter type CT for applications with a constant
load characteristic, another type series (VT) is available for square load characteristic curves.

To facilitate quick access to settings typically required in pump and fan applications, and
to maximize ease and efficiency of operation, our engineers purposely dropped a few menu
items and narrowed some setting ranges.

Yet control and operation of VT inverters are hardly any different as compared with the CT
type series. The operating instructions are still applicable.

Apart from ISD control only the square V/f characteristic can be set as a control mode. Any
overloading of the inverter is excluded as the output current is limited to the values
indicated in the Technical data (ref. sec. 15.3). As for the switching frequency, only 2 or 4
kHz remain as options for selection.

While configuration of the digital control inputs provides for a fixed allocation of
functions, the multifunction relays 1 and 2 still allow parameterization as they do in the CT-
type inverters.

Fixed configuration of the control inputs

Digital input 1 Control terminal 15 Enable right


Digital input 2 Control terminal 16 Enable left
Digital input 3 Control terminal 17 Fixed frequency 1
Digital input 4 Control terminal 18 Parameter set input 1
Digital input 5 Control terminal 19 Parameter set input 2
Digital input 6 Control terminal 20 Fault acknowledgement
same as in control terminal strip sec. 4.2.1 (in brackets)
72 NORDAC vector Operating Instructions

15 Technical data

15.1 Technical data, constant torque (CT➞ Constant Torque)


Type SK ... 1500/3CT 2200/3CT 3000/3CT 4000/3CT 5500/3CT 7500/3CT

Max. rated power, kW 1.5 2.2 3.0 4.0 5.5 7.5

4 pole motor HP 2 3 4 5 7,5 10

Continuous output power kVA 2.8 3.8 4.9 6.7 8.6 11.3
at 400V

Max. continuous output current A 4.0 5.5 7.1 9.7 12.4 16.3

Overload capacity 1.5 times the continuous output current for 30 seconds

Output voltage three-phase, 380 V -20% ... 460 V +10%

Pulse frequency 2 kHz ... 16 kHz, no loss of performance up to 8 kHz

Recomm. min. brake resistance Ω 120 120 120 60 60 40

Max. chopper current A 15 15 15 15 15 22

AC line voltage three-phase, 380 V -20% ... 460 V +10%

Inverter efficiency approx. 97 %, at 8 kHz and related to the motor output

Typ. nom. input current (appr.) A 6 8 11 13 17 21

Rec. AC line fusing (slow-blow) A 10 16 16 16 20 25

Max. wire gage AWG 12 12 12 12 12 12

Weight approx. lb/kg 10.6/4.8 11/5.0 11/5.0 13.9/6.3 14.3/6.5 17.6/8.0

Cooling with integrated fan no yes yes yes yes yes

Technical design subject to change


NORDAC vector Operating Instructions 73

Type SK ... 11000/3CT 15000/3CT 22000/3CT 30000/3CT 37000/3CT

Max. rated power, kW 11.0 15.0 22.0 30.0 37.0

4 pole motor HP 15 20 30 40 50

Continuous output power kVA 16.8 22.2 31.5 41.5 49.2


at 400V

Max. contin. output current A 24.3 32.0 45.5 60.0 71.0

Overload capacity 1.5 times the continuous output current for 30 seconds

Output voltage three-phase, 380 V -20% ... 460 V +10%

Pulse frequency 2 kHz ... 16 kHz, no loss of performance up to 8 kHz

Recomm. min. brake resistance Ω 40 18 18 12 12

Max. chopper current A 22 50 50 75 75

AC line voltage three-phase, 380 V -20% ... 460 V +10%

Inverter efficiency approx. 97 %, at 8 kHz and related to the motor output

Typ. nom. input current (appr.) A 30 42 56 75 93

Rec. AC line fusing (slow-blow) A 35 50 63 100 100

Max. wire gageb AWG 8 input: 6 input: 6 2 2


output: 8 output: 8

Weight approx. lb/kg 19.8/9.0 33/15 35.2/16 50.6/23 52.824

Cooling with integrated fan yes yes yes yes yes

Type SK ... 45000/3CT 55000/3CT 75000/3CT 90000/3CT 11000/3CT 13200/3CT

Max. rated power, kW 45 55 75 90 110 132

4 pole motor HP 60 75 100 120 150 175

Continuous output power kVA 60 74 97 116 142 170


at 400V
Max. continuous output current A 90 112 145 168 201 240

Overload capacity 1.5 times the continuous output current for 30 seconds

Output voltage three-phase, 380 V -20% ... 460 V +10%

Pulse frequency 2 kHz ... 8 kHz, no loss of performance up to 4 kHz

Recomm. min. brake resistance Ω 8 8 6 4 3 3

Max. chopper current A 100 100 150 200 240 240

AC line voltage three-phase, 380 V -20% ... 460 V +10%

Inverter efficiency approx. 97 %, at 4 kHz and related to the motor output

Typ. nom. input current (appr.) A 109 130 182 202 246 288

Rec. AC line fusing (slow-blow) A 125 160 200 250 300 300

Max. wire cross-section AWG 1/0 1/0 1/0 4/0 4/0 4/0

Weight approx. lb/kg 61.1/28 61.6/28 85.8/39 167/76 172/78 17680

Cooling with integrated fan yes yes yes yes yes yes

Technical design subject to change


74 NORDAC vector Operating Instructions

15.2 Technical data, variable torque (VT➞ Variable Torque)


Type SK ... 2200/3VT 3000/3VT 4000/3VT 5500/3VT 7500/3VT 11000/3VT 15000/3VT
Max. rated power, kW 2.2 3.0 4.0 5.5 7.5 11.0 15.0

4 pole motor HP 3 4 5 7.5 10 15 20

Continuous output power kVA 3.8 4.9 6.7 8.6 11.3 16.8 20.4
at 400 V

Max. contin. output current A 5.5 7.1 9.7 12.4 16.3 24.3 29.5

Output voltage three-phase, 380 V -20% ... 460 V +10%

Pulse frequency 2 kHz or 4 kHz without loss of performance

Rec. min. brake resistance Ω 120 120 60 60 40 40 40

Max. chopper current A 15 15 15 15 22 22 22

AC line voltage Athree-phase, 380 V -20% ... 460 V +10%

Inverter efficiency approx. 97.5 %, at 4 kHz and related to the rated motor power

Typ. nominal input current A 8 10 13 17 21 28 38

Rec. AC line fusing (slow-blow) A 10 16 20 20 25 35 50

Max. wire gage AWG 12 12 12 12 12 8 8

Weight approx. lb/kg 10.6/4.8 11/5.0 13.8/6.3 13.9/6.3 17.6/8.0 19.4/8.8 19.8/9.0

Dimensions same as SK...(see item 3.1) 1500/3 CT, 2200/3 CT 4000/3 CT, 5500/3 CT 7500/3 CT, 11000/3 CT

Cooling with integrated fan no yes yes yes yes yes yes
We are always close at hand - world wide - NORD Gear
Subsidiaries world wide:

Getriebebau NORD NORD Aandrijvingen N.V. / NORD-PTI do Brasil Ltda.Rua


GmbHSchärdinger Str. 7 Transmission S.A.Boutersemdreef José Martins Coelho, 30004461 -
A - 4061 Pasching bei Linz 24B - 2240 Zandhoven 050 São Paulo SP

NORD Gear Limited Getriebebau NORD AG NORD Pohánèci Technika s.r.o


20, Advance Blvd. Zürcherstr. 511 / Postfach Ulrichovo námesti 854
CDN-Brampton, Ontario, L6T 4R7 CH - 9015 St. Gallen CZ - 50002 Hradec Králové

NORD Gear Danmark A/S NORD Motorreductores NORD Réducteurs sarl.


Postboks 4 / Mads Clausensvej 7 Ctra. de Sabadell a Prats 17-19 Avenue Georges
DK - 6360 Tinglev de Llucanès Clémenceau
Aptdo. de Correos 166 F - 93421 Villepinte Cedex
E - 08200 Sabadell

NORD Gear Limited Getriebebau NORD NORD Motoriduttori s.r.l.


1, Blacklnds Way, Törökkö u. 5-7 Via Modena 14
Abingdon Business Park H - 1037 Budapest I-40019 Sant’ Agata Bolognese
GB-Abingdon, Oxford OX 14 1DY (Bologna)

NORD Aandrijvingen NORD Drivsystem AB NORD Gear Pte. Ltd.


Nederland B.V. Ryttargatan 277 / Box 2097 33 Kian Teck Drive, Jurong
Voltstraat 12 S - 19402 Upplands Väsby Singapore 628850
NL - 2181 HA Hillegom

NORD-Remas Redüktör NORD Gear Corporation


San. ve Tic. Ltd. Sti. 800 Nord Drive / P.O. Box 367
Tepeören Köyü USA-Waunakee, WI 53597
TR - 81700 Tuzla - Istandbul

Getriebebau NORD
Schlicht + Küchenmeister GmbH & Co.
Postfach 12 62
22934 Bargteheide
Specification subject to change without prior notice

You might also like