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130 viewsPramukh Project Report
Project report
Uploaded by
Abhishek TrivediCopyright
© © All Rights Reserved
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/ 19
DETAILS PROJECT REPORT OF
BLACK TRAP QUARRY
&
PROCESSING
Village: Sonarpada,
Taluka: Songadh,
District: Tapi,
Survey No. 140, Block No.29/ Paiki 2
M/s. Pramukh Stone Quarry
At & Post - Sonarpada,
Taluka - Songadh, District - Tapi (Gujarat).
PREPARED BY
“Sfiorizon Consultants Shiva CSG Pvt. L
331, 3" Floor, Radhe Square, 406, Sukhsagar Complex,
Reliance Cross Road, Ashram Road,
Kudasan, Gandhinagar - 382421. Ahmedabad.
Email: [email protected]
Website: www.horizongem.com
Scanned with CamScanner 1. INTRODUCTION...
2. DETAILS OF AREA
3. GEOLOGY......
4. PURPOSE OF THE REPORT..
5. DEMAND - SUPPLY :...
6. ASPECTS OF PROJECT.
7. PROJECT DESCRIPTION WITH PROCESS DETAILS...
8. ASSETS INFORMATION....
9, DOMESTIC / EXPORT MARKETS:....
10. PROJECT BENEFITS......
11. FINANCIAL ANALYSIS...
12, PHOTOGRAPHS...
—_——S——
PRAMUKH STONE QUARRY Page 1
Scanned with CamScanner SSS
DPR — Blagh-Feap Oarrey & fo
Is:
a 0
1. INTRODUCTION
‘The lease area of M/S. Pramukh Stone Quarry, is located
No.29/Paiki 2, Village: Sonarpada, Taluka: Songadh, District: THpi-Gefarat State, M/s.
Pramukh Stone Quarry, Lease granted vide letter dated 08/01/2008. Application for renewal
is already done. The lease area comprises of Private Non-Agriculture Land (03.05.00 ha).
This quarry is under operation and method of working is semi mechanized open cast mining.
Present rate of production is 80,000 MTPA. Proposed rate of production is 1,00,000 MTPA.
The project cost is Rs. 17 Crore.
Basalt (Black Trap) deposits are source for demand in construction work at all sectors.
Songadh basalt deposits are huge source for construction works in Tapi and surrounding
districts. Moreover the production of this project has utilized in construction of road making
in Gujarat
The mining projects located within 500 meters from the periphery of the our project or
activity exceeds 25 ha, hence it is treated as Category ‘B’ Project and to be dealt at the level
of SEIAA, Gujarat, thus Environmental Clearance for the project is to be grant by the State
Level Impact Assessment Authority; as per EIA Notification dated 14.09.2006 & as amended
from time to time.
2. DETAILS OF AREA
Black Trap Mine at Village: Sonarpada, Taluka: Songadh, District: Tapi, (Gujarat) and
Survey No. 140, Block No.29/ Paiki 2, Area: 03.05.00 hectares.
Co-ordinates of Lease Area:
No. Latitude Longitude
T 21° 850.80°N 33218. E
2 21° BS14S°N 3221 SE
3 21° 850.11"'N 733221 94
4 21° 850.02"N 73°3224.35"E
3 21° 848.89"N T332244"E
6 21° 847.87"N 73°3226.66"E
7 21° 846.12"N 73°3227.03"E
8 21° 844.21"N 73°32'20,79"E
PRAMUKHSTONEQUARRY ag
Scanned with CamScanner Details of the area with land use:
XO x
Sr.No. Type of Land
1 Forest 00.00.00
2 Government 00.00.00
3 Private 03.05.00
4 Schedule area 00.00.00
Distances:
1. Nearest village : Sonarpada Village — 1.07 Km
2. Nearest Town : Songadh Taluka — 3.37 Km
3. Nearest National Highway : NH 6 ~ 1.20 Km
4, Nearest Railway station : Songadh Railway Station ~ 1.70 Km
3. GEOLOGY
Brief description of Tapi District Geology:
“Age
‘Super group
Group
Lithology
‘Quaternary / Recent
Soil, Clay ,Sand & Alluvium
Upper cretaceous to
Eocene
Decean Traps
Upper cretaceous
Lameta Group
Lameta (Bakswaho Formation)
Upper Proterozoic
Vindhyan Super
group
Bhander group
Upper Bhandr (Maihar) Formation
Lower Bhander Sandstone
Sirbhu Shale
Nagode Limestone
GanurgarShle
Rewa Group
Upper Rewa (Gahadra)
Sandstone/quartzite
Jhiri Shale
Kaimur Group
Dhandraul (BAGHAIN) Quartzitel
Sandstone
Semri Group
Palkawan Sahie
Lower Proterozoic
Bijawar Group
Ferrugious Red Shale Ferruginous
Re
PRAMUKH STONE QUARRY
Page 3
Scanned with CamScanner ea My 2
Quartzite
Trap
Chert Breceias
‘Achaean Bundelkhand Unclassified Granite, Gneisses and
Granite migmatite
Complex Coarse grained pink granite
Medium grained pink granite
Fine grained pink granite
Migmatite
Quartz reef basic dyke
4. PURPOSE OF THE REPORT
Basalt (Black Trap) deposits are source for demand in construction work at all sectors.
Sonarpada basalt deposits are huge source for construction works in Tapi and surrounding
districts. Moreover, the production of this project has utilized in construction of road making
in Gujarat. Mining Industry contributes significantly to its economy. The GDP (Gross
Domestic Product) contribution of mining industry varies from 2.2% to 2.5% only but total
industrial sector contributes around 10% to 11%. Even small scaled mining contributes 6% to
the entire cost of minerals production. The working mine contribute in the State’s minerals
production and improve the GDP with a positive & important effect on the region.
5. DEMAND - SUPPLY:
As black tarp is used as raw material in construction of building and infrastructure projects,
the Demand of the Black Trap is increasing day by day because of the rapid industrialization
and Urbanization. In the present scenario the supply is very less compared to the demand,
The supply of Greet & Kapachi of particular lease will be nearest development area like
Songadh, Vyara and other cities. This material also supplied in Government Road &
Infrastructure work via contractor for the same.
—_—_————————
PRAMUKH STONE QUARRY Page 4
Scanned with CamScanner 6. ASPECTS OF PROJECT
The principle impacting aspects associated with stone minins
project is as under:
1, Aim emissions
2. Transportation and Handing Material
3. Onsite occupation health, Hazards and safety.
7. PROJECT DESCRIPTION WITH PROCESS DETAILS
Method for developing and working the deposits
Proposed method of mining will be opencast by forming proper benches. The mining
is proposed as per present situation of the deposit. Proposed mining is with simple hand tools.
Hydraulic excavator/loader are proposed for removal of mineral and for loading of mineral
and waste by blasting as and when required. The haul/ approach roads will be provided up to
the proposed working, site services, site of dump and site of stock from the nearest tar road.
The mineral and waste are proposed to transport by tractor trolley and tippers. The mining
will be carried out by opencast method by developing the bench height and width 6 meters
each.
Process Flow Chart of Mining
| Top Soil & O. B Removal
| Drilling
|
| Blasting |
| Loading
|
|
|
Transportation to Processing Plant.
The proposed operations will be carried out by open cast semi-mechanized method. The
salient features of proposed mining method are:
1, The excavation will be carried out by blasting, loading and transportation.
2, Average 40 m depth has been considered for probable category as Indicated Mineral
Resource of Black Trap Resource.
——————
PRAMUKH STONE QUARRY. Page 5
Scanned with CamScanner 3. Specific Gravity of Black Trap is considered as 2.76 (As
4. Recovery of Black Trap is 80% of total in situ rocks.
5. Non-Electric Initiation System (NONEL) of blasting will be used for minimizing
ground vibrations.
Topsoil a meter
08
Murrum | 2 meter
Blacktrap | 40 meter
Soil & Over Burden = 30500 x 1x 2.5
= 76,250 MT.
Murrum Resource = Mineralized area x Depth x Sp. Gr,
= 30500 x 2x 2.41
= 1,47,010 MT
Black Trap Resources:
Indicated Mineral Resource (UNFC 332)
Resource = (Mineralized area x Depth x Sp. Gr.) - (Excavated Volume x Sp. Gr.)
= (30500 x 40 x 2.76) - (2,40,000 x 2.76)
= 33,67,200 - 6,62,400
= 27,04,800 MT
Total Resource = (Soil & O.B. + Murrum + Black Trap) Resource
16,250 MT + 1,47,010 MT + 27,04,800MT.
= 29,28,060 MT.
Resources and Reserves within the lease arrived after applying results
feasibility/prefeasibility study and economic evaluation of deposit based on various factors
such as:
a) Mining method ~ Semi Mechanized Open Cast, Recovery factor -80% of ROM, mining
losses & processing loss etc. ~20% of ROM
PRAMUKH STONE QUARRY Page 6
Scanned with CamScanner ¢) Mineral/ ore blocked dues to benches, barriers, pillars, roads Priver, reservoir,
electric line and other statutory barriers etc, under forest, sanctuaries etc. where
necessary permissions are not available,
UNFC Code | Quantity in MT Grade
A. Total Mineral Reserve
Proved Mineral Reserve Wt ; a
Probable Mineral Reserve 121 and 122, - :
B. Total Remaining Resources
Feasibility Mineral Resource 21 - :
Prefeasibility Mineral resource 221 and 222 - -
‘Measured mineral resource 331 : -
Indicated mineral resource 332 27,04,800 ‘| Hard Stone
Inferred mineral resource 333 - :
Reconnaissance mineral resource 334 - -
Total Reserves + Resources 27,04,800
Existing method for excavation: Semi Mechanized Opencast
Existing Design parameters : The bench of 15 m. height and width of the benches is more
than height i.e. more than’ 15 m. The proposed working by putting 32 mm dia. holes and
blasted by ammonium nitrate mixed cartridge explosives. The excavated material loaded by
Excavator in dumper/truck for transported upto processing plant or consumer.
Mining Consideration - Mining is proposed by semi mechanized opencast method. The
benches of maximum 10.0 m, height will be formed. Width of the benches will not be less
than height of benches. The excavation is done with JCB and Tipper.
The proposed method of blasting is controlled blasting to take utmost care for safety of man
and material in and around blasting zone of 500 meter periphery.
——
PRAMUKH STONE QUARRY Page 7
Scanned with CamScanner height of benches if it exceeds the permissible limit. It has been observed and tested that the
tock is hard enough to withstand for quite a long duration till the life of mine.
8. ASSETS INFORMATION
1, SITE SERVICES:
There is mine office near th pit top and all the basic facilities will be available including
Canteen, Rest Shelter, Toilets, and Washroom etc.
2. EMPLOYMENT POTENTIAL:-
For a Black Trap mine, Technical and other staff and Man Power required are as follows:
(1) Mining Engineer / Mines Manager/Geologist One (Part Time)
@) Mines Foreman NIL
G) Mining Mate One
(4) Driver Two
(3) Watch men One
(©) Skilled Worker Two
Semi Skilled
(2) Driller One
(8) Unskilled Worker Four
Total 12 Manpower required and other manpower is on contractual basis as & when
required.
It is proposed to appoint a Mining Engineer —part time who will look after all the
technical aspects of execution of mining plan of quarry area.
3. MACHINERY AND OTHER EQUIPMENTS
Crusher Machineries Details (Jaw Crusher)
Sr. Machineries Make Place
1 Crusher 36*24 Arihant Dhansura
2 Crusher 36*8 Arihant Dhansura
3 Crusher 36*8 Aribant Dhansura
4 Crusher 36*8 Arihant Dhansura
5 Crusher 18*10 Arihant Dhansura
PRAMUKH STONE QUARRY Page 8
Scanned with CamScanner Conveyors Details
Sr. No. Details
36 * 24
Ravali
Machine
Main
Charna
Return
60 MM
40 MM
20 MM
10 MM.
Dust
we} | a} af ul a] o] no] I
=l>s
Gear Box Details
Sr.No Details Nos.
1 900 RPM 3*12,000
2 750 RPM 4*10,000
3 500 RPM 5*8,000
Motors Details
Sr. | Horsepower of Motor | No. of Location
No Motors
1 75 HP TNOS ‘On 36*24
2 ‘40HP 3 NOS (On 36*8
3 30HP T NOS On 18*10
4 20 HP 1 NOS On Bijli site
5 15 HP 1 NOS On Conveyor
6 20HP T NOS On Conveyor
7 20 HP T NOS ‘On Main Co.
8 7.5 HP 1 NOS On Cha
9 7.5 HP T NOS ‘On Returns
10 SHP 5 NOS ‘ON 10,2,4,60, Dust
i 7.5 HP T NOS Ravali Beld
12 7.5 HP 1 NOS Bijli Vibraror
13 100 HP T NOS SPARE I NOS
PRAMUKH STONE QUARRY Page 9
fF
Scanned with CamScanner HEMM Vehicle Details
Sr. Vehicle
No
1 [L&T Comatsu P.C 200
2_| Tractor Loder
3. | BEML Backhoe Loader (J.C.B)
4 /ICER Tena
3 [ICER Terra
Other Items on Quarry
Sr.No Trems No. of Item
1 | Computer T NOS
2__| Printer TNOS
3__| Way bridge TNOS
4 __[CCTVeameras TNOS
3__| Submereible TNOS
6 __| 2HP Submercible For Mines TNOS
7_| 7.5 HP Submercible For Mines TNOS
9. DOMESTIC / EXPORT MARKETS:
Black Trap produced is used locally as well as distributed in nearby area. So there is a huge
market of Black Trap in the local market.
The supply of Greet & Kapachi of particular lease will be nearest development area like
Songadh, Vyara and other cities. This material also supplied in Government Road &
Infrastructure work via contractor for the same.
10. PROJECT BENEFITS
M/s, Pramukh Stone Industries will be one of the suppliers of black rubble. The mining and
associated activities bring about infrastructural development, i.e., roads are constructed,
schools and hospitals are established, and communication facilities are developed, etc., which
tend to improve the quality of life of the complexes. Approximately 10 people get direct &
indirect employment due to the project activity. The mining and associated activities offer
opportunities of employment to the eligible people from the ethnic population. The Project
Affected People (PAPs) are given jobs and are trained for self-employment as a result of the
provisions in the Rehabilitation and Resettlement (R & R) schemes.
—_——
PRAMUKH STONE QUARRY Page 10
Scanned with CamScanner rap Quarry
