Rosa Gres Pools Terraces Construction Rehabilitation en
Rosa Gres Pools Terraces Construction Rehabilitation en
                                  1
    NEW BUILD POOLS
    Execution Specifications
    the correct way to build a swimming pool                                    14
    the correct construction of a private swimming pool without waterproofing   15
RENOVATING POOLS
    Execution Specifications
    Renovating a pool without removing the old covering                         20
    Renovating a stainless steel swimming pool or spa                           21
    Renovating a polyester pool                                                 22
    Renovating a pool lined with pvc sheeting                                   23
    Execution Specifications
    Waterproofing of the terrace and pool deck                                  35
2
This brochure aims to set out the most important building tasks in the execution
of a terrace and a swimming pool in this guide, whether for a new build or a
renovation.
We also offer some practical fact sheets for carrying out this work, which will be of
great help to professionals.
This brochure is a tool to assist builders and fitters, who will find new and unique
solutions that will save on costs and help avoid pitfalls.
It has been developed thanks to ROSAGRES and FIXCER deep knowledge of the con-
struction site. Together they have set out quality solutions for construction to ensure
the proper execution of works and a perfect finish. More specifically, they suggest
comprehensive solutions to ensures your project is a success.
Rosa Gres and Fixcer have an ongoing research programme that is conducted
by a highly qualified team of technicians, seeking to offer advanced technical
solutions for sustainable construction.
For any queries about ceramic materi- For any queries about fixing products
[email protected] [email protected]
Note: the fixing mortars and grouts recommended in this catalogue, are accompanied by their classification
according to European standards EN 12004 and EN 13.888 respectively in the explanations.
                                                                                                             3
    NEW BUILD POOLS
    IMPORTANT CONSTRUCTION INFORMATION FOR MAKING THE TANK
1 MEASUREMENTS 2 WATERTIGHTNESS
    When deciding on the final distance between the concrete walls, take into account          The watertightness must be guaranteed by the concrete tank. Any waterproofing
    the fact that the waterproofing, the screed, the cement glue and the ceramic tile are      treatment is only an additional guarantee of watertightness. Therefore the concrete
    approximately 3.5 cm (1.37 ") thick at each of the walls. Therefore if the finished pool   used must be waterproof.
    must be 25m, the distance between walls cannot be less than 25.07 m.                       One way of ensuring a pool is watertight is to use an expansive joint, such as FUGA-
    For competition pools, an additional 1.5 cm should be taken into account to place          STOP, on the wall-floor, wall-wall and concrete joints before pouring the concrete.
    the touchpads. Therefore, if we are trying to standardise a 25m pool, this should have     When FUGA-STOP comes into contact with the water, it reacts by expanding and
    a distance of 25.03m between both ends.                                                    containing any leaks.
    NOTE: If using S9 blocks, plan enough space for them and the mortar.                       A watertightness test must be carried out when the concrete tank is complete. The
                                                                                               pool should then be filled and checked for leaks over a period of two to three weeks.
3 PREPARING THE SURFACES: SCREEDS 4 WATERPROOFING AND LAYING THE CERAMIC TILES
    Eliminate any dust or oil residue from the concrete                                        Concrete undergoes structural movements due to pressure, compression and shrink-
    To ensure the adhesion of the mortar:                                                      age throughout its life cycle. These small movements can compromise the watertight-
                                                                                               ness of pools. One simple, inexpensive way of applying a second watertight seal is
    Apply a bonding paste made of 1:1 PRIMFIX latex, for example, and Portland ce-
                                                                                               by waterproofing the walls, floor, overflow outlet and channel using the elastic mortar
    ment Apply with a brush. This bonder ensures adhesion between the concrete and
                                                                                               HIDROELASTIC, for example. After a couple of days, lay the ceramic tiles with TECNO-
    the screed.
                                                                                               COL FLEX (a C2 TS1 cement, suitable for bonding over waterproof layers) and a 10
    Use a screed mix that is specifically formulated to be used in swimming pools. The         mm notched trowel. We recommend using the double bonding technique.
    FIX-REVOCO mortar for walls and the RECRECEM PRE-MIX mortar for floors are
                                                                                               If owing to budget constraints it is not possible to apply an extra waterproofing, set
    formulations containing clean silica sands, devoid of expansive clays, slags, etc. They
                                                                                               the tiles directly on the screed mortar. Once this mortar is cured and dry, set the tiles
    are very easy to use with everyday tools and have the added advantage of being
                                                                                               using FIXAGRES FLEX cement. Use a 10 mm notched trowel. We recommend using
    quick-setting.
                                                                                               the double bonding technique.
4
                                                                                                                                                                  NEW BUILD POOLS
                                                                   IMPORTANT CONSTRUCTION INFORMATION FOR MAKING THE TANK
        DISTRIBUTION
    5   OF POOL COMPONENTS                                                                                         6      STARTING THE TILING
     BEFORE
     INSTALLATION
     MARKING
     THE POOL
                                                   1                                                            1                                            2
2 3 3 4
1 Begin tiling the walls following the coloured lines previously marked.
                                                                                                               2 Cross-pieces can be used on the verticals, inserting them between the pieces as
                                                                                                               shown in the photograph.
3 Once all the walls have been tiled, place the parts on the bottom of the tank.
                                                                                                               4  Cross-pieces do not need to be used for the flooring as final adjustment of the
 4                                                 5                                                           pieces can be carried out by hand, always following the lines.
1m. / 4 pces.
                                                             piece of                         piece of
                                                             119 x 244 mm                     244 x 494 mm
6 7 6 mm joint
1   Place the special corner pieces, according to the type of perimeter edge chosen,
in the four corners. Fig. 1
2 Draw marks every linear metre around the whole perimeter, using the corner piec-
es as a starting point. Fig. 2
4 Mark coloured vertical lines down the side of the walls (blue marking paint or                                   Figure 1                                      Figure 2
similar).   Fig. 3
5 The lines are squared in line with the base. The tank will therefore form a grid pat-
tern and serve as a perfect guide for laying the ceramic pieces. Fig. 4
6 If necessary, mark the lines for the lanes on both the walls and the bottom of the
pool.
7 Place the 119x244 parts format 119x244 in a ratio of 4 pieces per linear metre
lengthways and 8 pieces across. The 244x494 ones are placed in a ratio of 2 pieces
per linear metre lengthways and 4 pieces across. In both cases the joint between
pieces will be approximately 6 mm.
                                                                                                                       Figure 3                                   Figure 4
                                                                                                                                                                                                    5
    NEW BUILD POOLS
    IMPORTANT CONSTRUCTION INFORMATION FOR MAKING THE TANK
    Another way of improving the watertightness of the tank is to use a fully watertight,   The structural joints of the pool, if any, have to be respected and place expansion
    flexible and acid-proof mortar such as CERPOXI.                                         joints every 25 square metres and/or 5 linear metres, as a maximum.
    The JUNTATEC coloured mortar is a very good alternative. . It is resistant to weak      For the sealing, use SELLALASTIC FOAM as grouting and SELLASTIC elastic filler as
    acids and has a residual absorption value of just 2%.                                   the final sealing Wait for 5-7 days before filling pool.
    NOTE: Wait for 5-7 days before filling with water.
       WATER LEVEL
       The pool should never be emptied in winter. The water level should be maintained at the level of the overflow drain. The water acts like
       a thermal pillow, absorbing the expansion and contractions due to changes in temperature.
       ICE
       To avoid pressure from ice against the walls, there should be elastic components (such as tyres, sponges, spongy plastics, porexpan…)
       floating in the pool next to the sidewalls.
       THERMAL COVER
       Recommended to protect the pool during winter
6
                                                                                                                                                        NEW BUILD POOLS
                                                                                                        BUILDING THE OVERFLOW DRAIN: SYSTEM 9
System 9 is a pre-fabricated coping system. It comprises of a set of water-repellent concrete blocks designed so that a singlepiece acts as a
drainage channel and tile support.
  THE 9 ADVANTAGES OF S9
1. Reduces the costs of the concrete overflow system construction.
2. Speeds up the installation processes, saving time and labour.
3. Facilitates the layout of the parts as they have been designed to favour the installation process.
4. Improves the top finish of the concrete gunite walls.
5. Avoids the shortcomings that are often present as a result of the formwork.
6. Guarantees a perfect finish of the swimming pool brim.
7. Offers an aesthetically pleasing finish. The visual presentation of the perimeter once the pool is built is linear and uniform.
8. Offers a complete series of specialised parts. A solution for every detail: stair niches, corners, cork float line anchorage among others.
9. Has been designed to be complimented by Rosa Gres modular ceramic tiles.
ERGO SYSTEM - Ref. RS 901 block FINNISH SYSTEM - Ref. RS 911 block
Ref. 016                Ref. 216                            Ref. 035                         Ref. 007                     Ref. 001
Ergo Edging             Ergo Edging                         Grid support piece               Finish edging                Grooved field tile
Check available colours in the Perfect Pools catalogue.                                      Check available colours in the Perfect Pools catalogue.
7 colours to choose from.                                                                    7 colours to choose from.
PRESTIGE SYSTEM - Ref. RS 921 block HORYZON SYSTEM - Ref. RS 911 block
Ref. 347        Ref. 647                Ref. 245 CM          Ref. 245 FL                    Ref. G49                             Ref. R49
Prestige Edging Prestige Edging         Compact Grid         Flex Grid
Check available colours in the Perfect Pools catalogue.                                       Check available colours in the Perfect Pools catalogue.
21 colours to choose from.                                                                    7 colours to choose from.
S9 WIESBADEN SYSTEM - Ref. RS 941 block SPA SYSTEM - Ref. RS 931 block
Check available colours in the Perfect Pools catalogue.                                      Check available colours in the Perfect Pools or Unique Pools catalogue.
7 colours to choose from.
                                                                                                                                                                          7
     NEW BUILD POOLS
     BUILDING THE OVERFLOW DRAIN: THE S9 BLOCKS
     ERGO
     SYSTEM                             27
                                                                                                                              Ref. RS 901 BASE                          Ref. RS 904 SOLID
213
496 496
                                                                                                                        187                                     187
                                                                                                                                                                                                     71
                                                                                                                                                                                                     65
                                                                                                                                367                                         371
     Ref. RS 901 BASE                                                                                                                                                                    125
     weight 15 Kg
                                             496
                                                                                                                              Ref. RS 903 INSIDE CORNER                 Ref. RS 908 OUTSIDE CORNERS
                                                                                                              5
               RS 903
                                                                                                            19
                          RS 904
                                                   RS 902
                                                                                                                        187                                     187
                                                                                                                                                                      29
                                                                                                                               49                                       5                       5
                                                                                                                                 6                       6                                    29
                                                                                  RS 901                                                            49
     FINLANDES                                                 HORYZON
     SYSTEM                                                    SYSTEM
                                                                                                                              Ref. RS 911 BASE                             Ref. RS 915 CLOSED STEPS
                            18
          10                       10                                                                                   215                                     215
                                                                            240                                                                                                                           50
                                                                                                                                                                                                          71 195
                         217                                                                                                         614                                     489                          49
                                                                                                                                                                                               125
                                                                                                    111
                                   18
    215
16 Ref. RS 912 OPEN BUILT-IN STEPS Ref. RS 916 RIGHT OPEN STEPS
                                                                                                                                            111
                                                                                                                  170
                                                                                                                                                                215
                                                                                                                        215                       205
                                                                                                                                                                                  614
     Ref. RS 911 BASE                                                                                                           374
     weight: 24 Kg                       614
                                                                                                            5                 Ref. RS 913 INSIDE CORNER                    Ref. RS 917 LEFT OPEN STEPS
                                                                                                        19
                        RS 913
                                        RS 911
                                                      RS 917                                                                                                      215
                                                                                                                        215
                                                                   RS 912
                                                                                    RS 916
                                                                                                                                61                                                      614
                                                                                                                                     4                    4
                                                                                                   RS 911                                               61
8
                                                                                                                                                                 NEW BUILD POOLS
                                                                                                  BUILDING THE OVERFLOW DRAIN: THE S9 BLOCKS
SYSTEM
                                                                                                         206                                                     206
                                   29
                                        216               14
                                                                                                                            559                                               559
                                                                     303
                                                                                                                 Ref. RS 922 OPEN WIT-IN STEPS                         Ref. RS 928 OUTSIDE CORNERS
          206
                                                                                                                                                                                        413
                                                                                                                                      111
                                                                                        156                     206
                                                                                                                                                                        156
                                                                                                                                374
                                                                                                                                                                                       41
                               559                                                                                                                                                       3
                                                                              5
                                                                            19                                   Ref. RS 923 INSIDE CORNER                             Ref. RS 925 CLOSED STEPS
                                                                                                                                                                                  358
                                                                                                                      55                                                                      358
                                                                                                                                              9
                                                                                                                        9                   55
SPA
SYSTEM                                  24
                                                                                       55
                                                           214                                    r 45           Ref. RS 931 BASE                                      Ref. RS 938 OUTSIDE CORNER
                                             r 25
        102
  127
                                                                                                          127
                                                                                                                                                                  142
                                         21
                            r 24                                                                                           314                         0
                                                                                                                                                  19
                                                                                                                                                                                  31                      4
                                                                                                                                                                                    4                31
                                                                            142
                                                                      127
139
                                                                                              0
                                                                                            19
Ref. RS 931 BASE      314                           126                                                   127
weight: 7,11 Kg
                                                                                                                           31                         4
                                                                                                                                4
                                                                                                                                                  31
S9 WIESBADEN
SYSTEM
                                                                                                                 Ref. RS 941 BASE                                       Ref. RS 948 OUTSIDE CORNERS
                                                               273
                                                               214
           r5                                                                     24
                                                                                                         126
                                                                                                                                                                  126
   82
                                                                                                                                                       0
                                                                                                                            280                   19
                                                                                                                                                                             28                       0
                                                                                                                                                                               0                    28
                                                                                                                 Ref. RS 943 INSIDE CORNER
                                                                                            126
44
     32
                                          r 25
                92                                                                                       126
                                                                                 0
                              139                                           19
                                                                                                                       28
                                                                                                                            0                     0
                     280                                                                                                                     28
                                                      49
Ref. RS 941 BASE
weight: 6,26 Kg
                                                                                                                                                                                                              9
     NEW BUILD POOLS
     BUILDING A POOL WITH SYSTEM 9, STEP BY STEP
1 2
     The concrete is cast, forming the walls, tank bottom and perimeter low wall, leaving a   To simplify the process of concreting, this may be done in two stages. First a flat recep-
     reception area for laying the S9 block according to its measurements.                    tion area is left with some reinforced iron bars and we place the hydro-expansive joint
                                                                                              FUGA STOP MINI in the middle of the reinforced bars. Then it is finished by filling the
                                                                                              gap (after step 5).
3 4
     We start by positioning the pieces of the corners using a laser level. We place twine    The concrete blocks are positioned with mortar to which a latex type additive such as
     between them. Then we position the S9 blocks between corner and corner.                  PRIMFIX has been added with 1 part PRIMFIX to 2 parts water.
5 6
     It is also essential to place mortar in the joint between the blocks. Once the blocks    Using the blocks as a guide, the mortar screed from the walls is made with a mortar
     have been positioned the back gap is filled with concrete.                               of uniform quality and quick drying such as FIX-REVOCO.
10
                                                                                                                                            NEW BUILD POOLS
                                                                                             BUILDING A POOL WITH SYSTEM 9, STEP BY STEP
7 8
The waterproofing of the tank is carried out with an elastic type of waterproofing, such   Laying the ceramic tiles: use an adhesive cement type C2 T S1 suitable for adhering
as HIDROELASTIC , on which the tiles will be placed on top. And the waterproofing of       the porcelain stoneware on top of waterproofing, such as TECNOCOL FLEX.
the channel is done using a waterproofing such as HIDROFIX.
System 9 can be used for both straight and curved swimming pools.
LAYING DETAILS
2 3
                                                                                                                                               11              10
                                                                            13
                                   1
                  0
                                                                                                                                                              9
                                                                                                         7                            8
                                    5                     6                                                                                                  12
                                                                             4
0 Working seal                                                         4 Drainage recommended approx every 4 m.          9 Screed mortar such as FIX-REVOCO
1 Expansion joint essential perimeter throughout the entire pool       5 Hydro-expansive joints (FUGA-STOP MINI)         10 Waterproofing (HIDROELASTIC)
                                                                       6 Watertight sealing (SELLADOR S10)               11 Cement-glue specially for non-absorbant surfaces
2 Base of joint. Strip of (SELLALASTIC POLYETHYLENE FOAM)
                                                                                                                         TECNOCOL FLEX
3 Elastic filler for expansion joints (SELLALASTIC)                    7 Glue mortar + PRIMFIX + water
                                                                                                                         12 Mortar for grouting. JUNTATEC
                                                                       8 PRIMFIX + PORTLAND JOINT (1:1)                  13 Waterproofed channel with HIDROFIX mortar
  NOTE: Before applying the S10 SEAL, rub the pipe with PVC solvent; apply the S10 SEALING primer on the concrete; wait between 1h-4h and apply the S10 SEALING
  pressing against the PVC and Concrete.
                                                                                                                                                                                 11
         NEW BUILD POOLS
     POSITION OF ACCESORIES IN SWIMMING POOLS
                                                             1
     7
                                                                                           4 ANCHORAGE
                                                                                                  Made from stainless steel.
5 DRAIN SILENCER
                                                                                           7 STEPS
                                                                                                  With Ø 43 handrail and non-
                                                                                                  slip steps.
          5
                     4
130 mm 5 m. 5 m.
12
                                                                                                         NEW BUILD POOLS
                                                                              INSTALLING THE CERAMIC RUNGS IN POOLS
Insert a rod (preferably stainless   Fill the gaps in the blocks with   Align and allow to dry.      If an insertion groove of the tank
steel) through each of the holes     non-shrink ,GROUT S10 mortar                                    has not been planned on site, dig
of the step Ref. 019 making them     placing 6 mm cross-pieces be-                                   to open one up.
protrude at both ends.               tween them.
1 2 3 4
Place the rungs in their position.   Cover the insertion groove holes
                                     with epoxy mortar such as
                                     EPOXICOL.
5 6
Option 1 Option 2
Section A-A’
                                                                                                                                          13
     NEW BUILD POOLS / Execution Specifications
     THE CORRECT WAY TO BUILD A SWIMMING POOL, STEP BY STEP AND FULLY GUARANTEED
Technical solution to correctly build your pool properly at all stages: seals, sealing, screeds, waterproofing, bonding, grouting.
                                                                                                                      12
                                                                                               11
                                                                                                                                       10
                                                                                                                                                              9
                                                                                                                                                                        8
                                                                12
                                                                                                        4
                                            7
                                                      6
                                                                        5
     1/ Before undertaking the wall formwork the FUGA-STOP concrete joint must be         7/ After 24 hours have passed, grout using JUNTATEC (CG2 W A): mortar resistant
     placed in the middle of the reinforced bars. FUGA-STOP expands when in contact       to weak acids.
     with water and seals the joint.
                                                                                          8/ For structural joints that move, place the FIX-TAPE 170 cm waterproof band
     2/ Apply bonding paste: 1 part PRIMFIX + 1 part portland cement.
                                                                                          9/ Place SELLALASTIC FOAM: joint filler applied prior to SELLAFIX.
     3/ While the grout is still fresh, apply RECRECEM PRE-MIX: quick setting, high
     resistance screed                                                                    10/ Cover the joint with FIX-BANDA: self-adhesive strip for expansion joints.
     4/ Regularize the walls with FIX-REVOCO: quick-drying screed for walls.              11/ Waterproof the terrace or pool deck with 2 coats of HIDROELASTIC (leaving
                                                                                          about 4 hours between coats).
     5/ When the walls and floor are completely dry, apply 2 coats of HIDROELASTIC:
                                                                                          12/ After 24 hours, glue the ROSA GRES porcelain tile with TECNOCOL FLEX
     Elastic, 100% effective waterproofing
                                                                                          (C2 T S1) adhesive.
     6/ After 24 hours have passed, lay the ceramic tiles using TECNOCOL FLEX
                                                                                          13/ Finally grout the ceramic tile with JUNTATEC (CG2 W A), apart from the expan-
     (C2 T S1): an adhesive cement applied over the waterproofing.
                                                                                          sion joints which should be filled with SELLAFIX: elastic, acid proof putty. Perfect for
                                                                                          expansion joints in flooring surrounding pool.
     Application of HIDROELASTIC with a         Set the slabs with TECNOCOL FLEX          Grout using the special joint mortar for      Pour SELLAFIX to seal the expansion joint
     spray gun                                                                            pools JUNTATEC
14
                                                                                   NEW BUILD POOLS / Execution Specifications
              THE CORRECT CONSTRUCTION OF A PRIVATE SWIMMING POOL WITHOUT WATERPROOFING
Solution for pools built using the gunite or sprayed concrete technique, allowing the tile to be pasted and grouted in one step.
                                                                       2
                                                         2
                                        1/ The support we find is the sprayed concrete or gunite of the tank itself. As it is waterproofed concrete, it is not essential
                                        to apply a waterproofing membrane right afterwards. As gunite pools usually have a good finish on their walls and bottom
  We achieve speed in its               of the tank, there is no need to make them uniform using screed mortar. Due to this we will go on to:
  execution and an excel-
                                        2/ Install the mosaic using FIXSET FLEX(C2TE): very white tile adhesive, pool water resistant and with fine texture for lay-
  lent aesthetic finish as it
                                        ing and grouting the tile in one step. With this, we achieve speed of execution and excellent aesthetic finish.
  is a pool’s waterproofing
  product and it is very white          Apply FIXSET FLEX with a 6 mm notched trowel and press hard on the tile with a flat spatula.
  and very fine.                        Make use of the product that comes out of the joints to point the tile using a hard rubber trowel, adding FIXSE as needed
                                        to finish pointing. After 30 minutes clean up the debris.
Lay the tile with FIXSET FLEX       Grout the tile using FIXSET FLEX               First clean with the trowel and then clean    Then clean with a sponge
                                                                                   with a soft rag
                                                                                                                                                                           15
      RENOVATION OF POOLS
      CONVERSION OF A SKIMMER POOL TO A DECK LEVEL POOL
      There are public, municipal, campsite, hotel and residential pools that require an overhaul to correct flaws and to adapt them to new safety
      regulations. That is why the renovation of old skimmer pools to convert them into infinity pools - much more hygienic and safe - has now
      become so important. Yet how can this be done quickly, efficiently and economically? By using System 9 Blocks from Rosa Gres. With
      System 9, the overflow channel is quickly made. Here is how to do this step by step.
                                                                                      BEFORE                                                                                 AFTER
      Project:
      Renovation of a skimmer pool to convert it into an infinity pool with Ergo S9 blocks. Ridaura Camp site (Llagostera - Girona)
FUGA-STOP
Formwork
Reinforced bars
                                                   We remove the old coping. We dig a trench around the tank to pass the pipes of the overflow system We place the reinforced bars
                                                   fixed with epoxy resin or chemical wadding.
We place a concrete joint such as FUGA-STOP, ensuring that there will be at least 7cm concrete all around it.
Fig. 1
16
                                                                                              RENOVATION OF POOLS
                                  CONVERSION OF A SKIMMER POOL TO A DECK LEVEL POOL
         We set up irons that will build up the board, leaving the re-      In some cases, when we find there is a sufficiently wide
         inforced bars for the back gap. We make the base with con-         wall, the base will not need to be built, although it is always
Fig. 2   crete to be able to to place the S9 blocks. Along with the         necessary to make the back gap.
         reinforced bars of the back gap we will once again place a
         concrete joint such as FUGA-STOP MINI.
         Fill the back gap with concrete, and, if necessary, screed the       For comfort, safety and water saving, swimming pools
         walls. In the picture you can see how straight the overflowing       are now shallower than before, so it would probably be a
         channel is, which will assist in laying the tiles at the edge of     good idea to raise the bottom of the tank when renovat-
Fig. 4                                                                        ing an old pool. It is also good to take advantage of
         the pool.
                                                                              this screeding in order to pass through the pipes of the
                                                                              new drivers.
                                                                                                                                              17
     RENOVATION OF POOLS
     CONVERSION OF A SKIMMER POOL TO AN INFINITY POOL
5 WATERPROOFING
                         We waterproof the blocks and the tank with an elastic cementi-        When the surface is still wet (and we cannot wait for it
                         tious waterproofing, such as HIDROELASTIC. The inside of the          to dry completely) we will apply a first coat of HIDROFIX,
                         overflow channel is waterproofed with a waterproofing, such           reinforcing it with fiberglass mesh, such as NET-HIDRO
           Fig. 5        as HIDROFIX.                                                          80. When it dries we will continue with the 2 coats of
                                                                                               HIDROELASTIC.
Fig. 6
                         We will lay the tiles with a glue cement of the type C2 T S1, such as TECNOCOL FLEX (C2 T S1), suitable for gluing porcelain tiles
                         on waterproofing. For more details see page 5.
18
                                                                                                                       RENOVATION OF POOLS
                                                                           CONVERSION OF A SKIMMER POOL TO AN INFINITY POOL
 When we find a pool that has a small pool deck or we seek a cheap solution and that is easy to install, S9 Wiesbaden or S9 Spa blocks are
 the most suitable solution.
S9 WIESBADEN / S9 SPA
1 2 3
1 Remove the old coping and prepare the water collection system.
2 Position the S9 blocks with a mortar that has a latex additive such as PRIMFIX.
3 Anchor the reinforced bars with epoxy resins or chemical wadding. Place the FUGA-STOP          S9 WIESBADEN System
concrete joint and prepare the formwork.
4 5 6
                                                                                                                                             19
     RENOVATING POOLS / Execution Specifications
     RENOVATING A POOL WITHOUT REMOVING THE OLD COVERING
     Solution for re-waterproofing the pool quickly, with low labour cost meaning the entire operation is economical. Allows early re-opening of
     the pool.
                                                                                          7
                                                                                                                              8
                                               3
                                        2
                                        1 / Clean the old tiles with concentrated GRESNET acid diluted with water and rinse thoroughly. Then clean with FIX-SABÓ
        This solution avoids            degreasing detergent diluted with water Rinse thoroughly with water and allow to dry completely.
        having to take up the           2-3 / Spread a thin layer of FIXMAX S2 (C2 TE S2) tile adhesive with a flat trowel on the tiles or old tiles, interspersed in the
        old tiles or having to          middle with NET-MORTER-110 fiberglass mesh. Press the mesh and cover with another layer of FIXMAX-S2.
        gunite a new tank in
                                        4 / After a minimum of 24 hours, re-waterproof the pool that is leaking by applying 2 coats of super-elastic 100% waterproof
        the existing tank.              mortar: HYDROELASTIC. Leave 4 hours between coats.
5 / Stick the ceramic tiles with TECNOCOL FLEX (C2 T S1): cement for sticking on top of the waterproofing.
6 / Grout with CERPOXI (CG2 W A): a joint mortar that is thin, flexible and water-repellent.
7 / In the expansion joints, use SILICONA NEUTRA: super-elastic mastic for expansion joints.
8 / To securely anchor ladders or metal bars, use GROUT S10: high security anchoring for horizontal casting.
FIXMAX S2 container First layer of FIXMAX S2 Placement of NET-MORTER-110 mesh Covering the mesh with FIXMAX S2
20
                                                                           RENOVATING POOLS / Execution Specifications
                                                              RENOVATING A STAINLESS STEEL SWIMMING POOL OR SPA
Solution to improve the aesthetics and provide a touch of colour and warmth to stainless steel pools.
                                               1                      2
                                                                                         3
                                   1 / Lightly sand the entire pool with medium grain glass paper; vacuum the walls and bottom from the dust formed and
    Stainless steel pools or       clean with transparent acetone.
    spas, coated with tiles,       2/ Make a prior layer using FIX AQUA PREMIER + CUARZO NATURAL R
    give us a wide range of
                                   3 / Apply a layer of MASTIC MS with a 3 mm notched trowel and press the pieces hard. MASTIC MS (R2 T) is an ultra-elastic
    possibilities.
                                   adhesive for gluing tiles on top of STAINLESS STEEL.
                                   4 / After 24 hours have passed, grout with CERPOXI (RG R2 T): high strength epoxy putty with anti-acid resistance, available
                                   in 25 colours, for grouting ceramic tiles with maximum durability.
Stainless steel spa Transparent acetone for cleaning Ultra-elastic MASTIC MS adhesive Epoxy putty for pointing
                                                                                                                                                                  21
     RENOVATING POOLS / Execution Specifications
     RENOVATING A POLYESTER POOL
Solution to re-coat polyester pools with a tile finish, whether they are new builds or old polyester pools that are damaged.
2 2
                                         1/ Lightly sand the entire pool with a medium grain glass paper; vacuum dust formed and clean with transparent acetone.
       For both new polyester
                                         2/ Glue and grout with PROFESSIONAL PX: specially formulated adhesive for gluing and pointing glass or ceramic tiles in
       pools as well as old ones,        pools built with polyester and fiberglass.
       coating with tiles improves
                                         3/ The stainless steel whirlpool plates with the bubbling air-water exits will be glued with MASTIC MS: ultra-elastic adhesive
       their resistance, aesthetics      for gluing on top of polyester.
       and gives them a more
       upscale appearance.
     Sand the surface                    Vacuum the dust                             Clean with transparent acetone               Glue and point the tile with PROFESSIO-
                                                                                                                                  NAL PX
22
                                                                            RENOVATING POOLS / Execution Specifications
                                                                               RENOVATING A POOL LINED WITH PVC SHEETING
                                    1/ PVC Liner: gluing tiles on PVC brings about great technical complexity due to its non absorption and high elasticity. A
  To improve the appear-            secure grip is achieved by executing the following steps:
  ance and strength of              2/ PRIMER FOR ELASTICER: the surface must be dry and clean. Apply the PRIMER on the PVC liner with a clean cloth and
  the pools with a liner            then rub vigorously. Leave to dry for 10 minutes.
  attached to the surface,          3/ Apply ELASTICER with a 3mm notched trowel, double gluing and pressing hard on the piece. ELASTICER (R2 T) is an
  we offer our special              ultra-elastic adhesive for gluing tiles on top of P.V.C.
  adhesives for gluing
                                    4/ Grout with CERPOXI (RG R2 T): high strength epoxy putty with anti-acid resistance, available in 25 colours, for grouting
  ceramics to these types           ceramic tiles with maximum durability.
  of coatings.
PVC sheets. PVC sheet or liner Priming for PRIMER for ELASTICER Ultra-elastic ELASTICER adhesive
                                                                                                                                                                  23
     POOL DECKS AND TERRACES
     IMPORTANT CONSTRUCTION ISSUES IN THE EXECUTION OF A TERRACE
     Terraces are structural elements exposed to outside weather and subject to structural movement, humidity and temperature changes that
     can be abrupt.
                                                                                       Each material used in the construction has a different expansion coefficient, which causes
                                                                             1         there to be movements that can create tension.
                                                                                       For example, a 10-foot-long terrace with a heat impact of 50°C (a night thunderstorm on a
                                                                                       terrace that has been in the full sun in summer, can have this change in temperature) will
                                                                                       be subject to a movement difference between the ceramic surface and the grip base of 4
                                                                                       or 5 mm.
                                                                                       A well-executed terrace, paved with porcelain tiles using mortar, waterproofing, tile adhe-
                                                                                       sives and special exterior grouts withstands the test of time even in extreme climates.
                                                                                       In order to obtain a flooring that is resistant to frost and thermal impact, it is necessary
                                                                                       to consider four basic aspects of outdoor construction:
                                                                            2
     Rosa Gres porcelain tiles comply with the ISO 10545-12 standard for frost
24
                                                                                                                   POOL DECKS AND TERRACES
                                                IMPORTANT CONSTRUCTION ISSUES IN THE EXECUTION OF A TERRACE
 B - WATER EVACUATION
                                                                                  It is important to drain the water properly to give a natural exit to rain water and to
                                                                                  prevent puddles. We recommend the following:
                                                                                  4  Create the movement joints properly and seal them with an impermeable polyure-
                                                                                  thane mastic, such as SELLALASTIC.
                                                                                  5 Grout the tiles with a flexible waterproof CG2 class mortar, such as EUROCOLOR FLEX.
                                                                                  6 Maintenance:    ensure that drains are clean and the joints are in good condition.
Make load bearing walls to make the slopes Terrace with the finished slopes before placing the tiles
Terrace made with Mistery Blue Stone 48.8 x79.2, where the slope is seen to the right.
                                                                                                                                                                            25
     POOL DECKS AND TERRACES
     IMPORTANT CONSTRUCTION ISSUES IN THE EXECUTION OF A TERRACE
       C - JOINTS
     PERIMETRAL EXPANSION JOINT
                                                                                                                                     8B
                                              8
                                                                     12
                                                9
                                                    11
                               6
                                                                                  8                                                                                   8B
                             10                              7A
                                                                                                                                                                      5B
                                      4
                                                                     5A
          2                                                                                                                                                      7B
                                                                                                                                            5A
                                                                                       3
          1
     Fig. 2 Option A with elastic cementitious waterproofing such as HIDROELASTIC           Fig. 3 Option B conventional with a waterproofing sheet such as asphalt or similar.
            (recommended).
     Make the entire perimeter of the terrace separate to the side walls of the building,    6 Self-adhesive sealing band, such as FIX-BANDA
     in order to achieve independence of movement between the two.
                                                                                            7A Elastic cementitious waterproofing membrane, such as HIDROELASTIC
                                                                                            7B Waterproofing sheet, such as asphalt material or similar.
      1       Supporting structure (concrete)
      2       Perimeter fence (concrete or site wall)                                       8A Special thin coating flexible tile adhesive to glue onto the waterproofing mem-
                                                                                               brane, such as TECNOCOL FLEX (C2 T S1)
      3       Seal layer
      4       Expanded polystyrene type filler, porexpan                                    8B Flexible thin coating tile adhesive to glue tiles outside, such as TECNOFLEX
                                                                                               (C2 TE S1)
     5A       Mortar screed for the slopes, such as PAVIFORT
                                                                                             9 ROSA GRES porcelain tile anf plinth.
     5B       Mortar compression layer, such as PAVIFORT
                                                                                            10 Bottom of the expansion joint, such as SELLALASTIC FOAM
                                                                                            11 Polyurethane elastic putty, such as SELLALASTIC
                                                                                            12 Mortar for the construction joints, such as EUROCOLOR FLEX (CG2 W A)
     EXPANSION JOINTS
                                                                                            Create expansion joints every 3-5 metres.They must be flexible, waterproof, well glued
                                                9       10                                  and must reach up to sliding surface.
                                  4                                                         We should also:
                                                                          8                 - Respect the building's structural joints.
                                                                 7A/B             6A        - Avoid surface areas larger than 25 m2 or 5 linear metres without releasing tensions.
                                          5
                                                             3                                      Supporting structure (concrete).
                                                                                             1
                                                                                             2      Seal layer (plastic sheet or similar)
26
                                                                                                                         POOL DECKS AND TERRACES
                                                     IMPORTANT CONSTRUCTION ISSUES IN THE EXECUTION OF A TERRACE
SLIDING LAYER
                                                                                         It is advisable to place a sliding layer between the screed mortar and the floor slab
                                                                                         when temperature changes are anticipated. In this case, the sliding layer is made
                                                                                         using a plastic sheet or similar.
1 Sliding layer (plastic sheet or similar) Seal layer (plastic sheet or similar).
Fig. 5
TERRACE FINISHES
                                                                                         The edges of the pieces should not be glued to the structure on terraces in order to
                                                                                         avoid breakage of the tile caused by the expansion of the concrete.
                                                      4
             3                                                                            1       Concrete or screed mortar
                                     2
                                                                                          2       Waterproofing membrane, such as HIDROELASTIC
The Structural joints of the floor slab must be respected, as the terrace is the area where most movement is produced.
1 2
Fig. 7
1 Floor slab 2 Structural joint 3 Expansion joint 4 Perimeter joint 5 Tiles Joint
                                                                                                                                                                                    27
     POOL DECKS AND TERRACES
     IMPORTANT CONSTRUCTION ISSUES IN THE EXECUTION OF A TERRACE
       INSTALLING
          3
                                                                                               This should always be undertaken in suitable weather conditions, ie:
                                                                                               - Temperatures between +5°C and +30°C
                                                                                               - Do not apply when there is a risk of night frost
                                                                                               - Take care of direct sun during hot periods
                                                                                               - Do not apply when raining
                                                                                               We recommend an on-site layout of the pieces before starting the installation.
                                                                                               The base piece requires a tile-to- tile joint of at least 2mm 3 depending on the format
                                                                                               When using rectangular formats, we recommend to install them with a continuous joint
                                                                                               alignment. Should you wish to install a staggered or brick pattern we advise moving them
                                                                                               by no more than a third of the tile’s length.
                                                                                               Paste the porcelain tile only with cement adhesive that is flexible and suitable for outdoor
                                                                                               porcelain tiles of a C2 TE S1 class such as TECNOFLEX.
                                                                                               Use the double-spread technique, and press or hit the piece to ensure minimum contact
                                                                                               of 90%.
                                                                                               Carefully follow the manufacturer's directions (amount of water in the mixture, stirring time,
                                                                                               useful life ...).
                                                                                               When installing with a thicker layer, a class C2 T S1 adhesive such as TECNOFLEX CAPA
                                                                                               GRUESA must be used.
                                                                                               Before placing the pieces it’s important to make sure whether base pieces and special
                                                                                               pieces have different thicknesses
                                                                                               When installing the ceramic grids Ref. 245 FL and Ref. 245 CM it is essential to make
                                                                                               sure that 100% of the surface settles on the support
28
                                                                                                 POOL DECKS AND TERRACES
                                   IMPORTANT CONSTRUCTION ISSUES IN THE EXECUTION OF A TERRACE
Extruded polystyrene                     Applying the RECRECEM PRE-MIX screed mortar           Filling the joints with EUROCOLOR FLEX
                                                                                                                                                       29
     POOL DECKS AND TERRACES
     FLOORING SAFETY: ANTI-SLIP ANTI-SLIP
     Safety in the flooring is a factor that is becoming increasingly important. The need to avoid slips and falls is imperative, especially in places
     where the floor may be wet (outdoors, swimming pools, etc..) or where there may be fat or other elements that facilitate slippage (industrial
     kitchens).
30
                                                                                                                                     POOL DECKS AND TERRACES
                                                                                                                                          FLOORING SAFETY: ANTI-SLIP
  TERRACES
                                                                                                  Terraces are exposed to the elements. Rain, snow,
                                                                                                  ice or frost may increase the danger of slipping or
                                                                                                  falling. This must define the characteristics of the
                                                                                                  material to be used. It is very important that the fol-
                                                                                                  lowing minimum requirements are met: R10 (DIN
                                                                                                  51130) and Class 3 (UNE ENV 12633). It is also
                                                                                                                                                               UNE ENV 12633           DIN 51130
                                                                                                  essential that the surface texture, in addition to
                                                                                                  its anti-slip properties, should be easy to clean and             CTE
                                                                                                  to keep clean. Anti-slip, Non-slip finishes, UNE ENV                 3
                                                                                                  12633 DIN 51130 Bush-hammered and outdoors
                                                                                                  meet these two requirements.                                    CLASS 3                  R10
  POOL DECKS
                                                                                                  It is essential to have a special anti-slip material for bare feet in the pool deck area.
                                                                                                  It is of utmost importance to achieve a safe area, avoiding possible slips and falls. In
                                                                                                  addition to classification 3 according to ENV 12633 of CTE, we propose that the DIN
                                                                                                  51097 is also met with a class C.
                                                                                                  Pastilla and Bubbles finishes are two anti-slip finishes with a special textured surface
                                                                                                  for areas where people walk barefoot. They guarantee a high degree of anti-slip in
                                                                                                  completely wet areas and even when the user runs. In addition to causing the effect
                                                                                                  of bare foot grip, they prevent the dreaded "aquaplaning" effect as they channel the
                                                                                                  water.
                                                                                                                                                                  CTE
                                                                                                                                                                   3
                                                                                                                                                                 CLASS 3              CLASS C
                                                                                                                        Pastilla finish
  CHANGING ROOMS
Changing rooms are the most sensitive area of the pool, as people walk here both bare foot and with footwear, and maximum hygiene and cleanliness is required. We therefore
we need the flooring to meet the requirements for anti-slip for both people wearing footwear as well as being barefoot.
                                                                        CLASS 2 o 3                                                                                                 CLASS 2 o 3
                                                                      according to the slopes                                                                                    according to the slopes
                                                                          Minimum
                                                                          CLASS B                                                                                                     CLASS C
DIN 51130
                                                                          Minimum
                                                                            R10
Note:
The ANTI-SLIP, NON-SLIP, ABUJARDADO (bush-hammered), OUTFLOOR and OUTDOOR finishes meet the required non-slip regulations. Consult the data sheet for each series.
                                                                                                                                                                                                           31
     POOL DECKS AND TERRACES
     CLEANING: PROTOCOL FOR ANTI-SLIP PRODUCTS
     Whilst the work is being carried out, the flooring becomes dirty due to its anti-slip properties. It is therefore essential to perform a “crash
     cleaning” at the end of the work.
                                                                              2/ We should sweep the entire surface and collect all the construction debris to
                                                                              prevent formation of "smears" on future cleanup actions. We should check that the
                                                                              joints have hardened completely.
                                                                              3/ We should ensure there are no traces of dry grout or fixing material. In some
                                                                              cases, this cannot be seen as the grouting colour is very similar to that of the ceramic
                                                                              tiles.
                                                                              If we find that there are still remnants of work materials, and the joints have hardened
                                                                              completely, we should follow these guidelines:
                                                                              Prepare the GRESNET dilution in water. We should start with a very low concentra-
                                                                              tion. We should apply the dilution over a small area, using a hard bristle brush. Whilst
                                                                              wet and without waiting for it to dry, we should rinse with plenty of water to remove
                                                                              all traces.
                                                                              - For remnants made from epoxy compounds: we should apply a stripper such as
                                                                              EPOXI CLEANER from the FIXCER brand. We should proceed to carry out a me-
                                                                              chanical removal of the dirt after at least one hour has passed. Finally we rinse with
                                                                              plenty of clean water
                                                                              - It is important to be careful not to attack the joint, as in this case the material from
                                                                              the joint would further dirty the surface of the tiles.
To remove normal daily dirt, the best solution is to use a good cleaning product combined with a correct action.
                                                                              4/ Water alkalinity.
                                                                              In geographical areas where the water is hard, we recommend installing a water
                                                                              softener. If we do not have one and to prevent lime deposits, collect up the water
                                                                              immediately after cleaning.
32
                                                                                                                              POOL DECKS AND TERRACES
                                                                                            CLEANING: PROTOCOL FOR ANTI-SLIP PRODUCTS
Rosa Gres ceramic tiles are resistant to stains according to ISO 10545-14 standards. Tests indicate that at least they should correspond to
class 4, where it is easy to remove a stain.
   CLEANING AGENT
 TYPE OF STAIN                                                                         CLEANING AGENT
                                                            SOFT ACTION                    VIGOUROUS ACTION                                  VERY VIGOROUS ACTION
   Cement and calcareous residues                 Acid-base detergent (Viakal)              Diluted organic acids (vinegar)             Phosphoric acid or Gresnet
                                                                                            diluted Gresnet
   Vegetable and animal fat                       Acid-base detergent                       Bicarbonate and water                       Trichloroethylene or
                                                                                                                                        caustic soda
   Compounds based on iodineby                    Acid-based detergent followed             Bleach                                      Caustic soda or potassium
   and chromium                                   hydrogen peroxide                         Ammoniac                                    bicarbonate
   Coffe, tea, juice, Coca-Cola, ice-cream        Detergent in hot water followed by        Alcohol or acetone                          Caustic soda, potassium
   helados                                        hot water or bleach.                      Sodium bi carbonate                         hydroxide
                                                                                                                                                                                      33
     POOL DECKS AND TERRACES
     INSTALLING THE WATER COLLECTION GUTTER
First we must consider that what gives resistance to the gutter is its correct installation in the concrete. 7
9 8 6
                                                                                                                                                                                            5
                                                                                                                                                                                            4
                                                                                                                                                                                            2
                                                                                                                                                                                            1
                                                                           3
     /1/   Reinforced concrete /2/ Waterproofing sheet such as asphalt material or similar /3/ Mortar bed, such as PAVIFORT      /4/   Mortar screed, such as PAVIFORT      /5/   Elastic
     cementitious waterproofing, such as HIDROELASTIC        /6/   Special cement glue to glue on top of the waterproofing, such as TECNOCOL FLEX (C2 T S1)        /7/ ROSA GRES
     porcelain tile /8/ Sealing of the sides of the gutter with polyurethane putty, such as SELLALASTIC   /9/ Grouting of the tiles with coloured mortar, such as EUROCOLOR FLEX
     (CG2 W A)
                                                                                                1   Make a mortar bed where the channel will be placed whilst wet, in order to
                                                                                                    ensure complete contact with the base. The lengths of 50 cm channels are
                                                                                                    designed to be assembled together. They can be glued with PVC glue.
                                                                                                    It is essential to level the PVC gutters to guarantee that 100% of the surface of
                                                                                                    theceramic grid will settle.
     Detail of the channel embedded in             Placing the mortar around the channel
     mortar                                                                                     3   Fill the sides of the channel with a sufficiently fluid mortar, ensuring that all ar-
                                                                                                    eas are covered. Separators are placed 13 cm wide in the inside of the channel,
                                                                                                    before pouring the mortar to prevent it from closing.
                                                                                                4   Place the floor tiles leaving an expansion joint between the flooring and the
                                                                                                    channel, which is filled with polyurethane putty, such as SELLALASTIC.
                                                                                                    The flooring must be left 1 to 2 mm higher than the grille. The channel drains
                                                                                                    at the lower part with an exit that has a 80 mm outer diameter and 75 mm
     Back of the channel with cut marks and        Detail of the channel with ceramic grille.       inside one.
     suggested drainage
34
                                                                                                                        POOL DECKS AND TERRACES
                                                                                   WATERPROOFING OF THE TERRACE AND POOL DECK
Solution for re-waterproofing the terrace without using bituminous membranes. The products - polymer, 100% waterproof, elastic and rot-
free - are applied on top of the mortar screeds, so that they not only protect the terrace or roof, but also protect the mortars. These are always
kept dry and more resistant to freeze-thaw actions.
                                                                         9
                                                                                                                                  10
                                                                                            8
7 6 4
                                                                                                                        2
                                                                                        3
                                                                                                                                                            1
The floor slab must be made uniform and sloped towards the drain, then the waterproofing is applied to protect the slab and the levelling mortar.
1 Floor slab
2 Carry out the screed and the slopes with a fast levelling and very strong mortar, such as PAVIFORT.
 3    The drain pipe must be well sealed with SEAL S10: ultra-elastic putty to seal the mortar-PVC joint.
 4    For a proper perimeter expansion joint, place Styrofoam to insulate the the paving of the wall it surrounds.
 5    Place a butyl self-adhesive strip, such as FIX-BANDA, to reinforce the corners.
 6    When the floor is completely dry, apply 2 coats of super-elastic cementitious waterproofing, such as HIDROELASTIC.
 7    After 24 hours, glue ROSA GRES porcelain tiles with a Class C2 T S1 type tile adhesive, such as TECNOCOL FLEX, suitable for gluing on top of waterproofing.
9 Grout the joints with a coloured mortar (0-16 mm), such as EUROCOLOR FLEX (CG2 W A)
10 Finally fill in the expansion and perimeter joints with a super-elastic polyurethane putty for expansion joints, such as SELLALASTIC.
Application of HIDROELASTIC                 Gluing of the tiles with TECNOCOL FLEX          EUROCOLOR FLEX adapts to the joints        Fill in the expansion joints with
waterproofing                                                                               from 0 to 16 mm                            SELLALASTIC
                                                                                                                                                                           35
                                                                            July 2017
Rosa Gres, S.L.U                              FIXCER PRODUCTS S.A.U
                                              Ctra Sant Cugat Km.3
                                              08290 Cerdanyola del Vallès
                                              Barcelona
                                              Telf.: +34 93 580 2000
                                              Fax.: +34 93 580 1551
                                              www.fixcer.com
                                              [email protected]