Installer, please read this first!

WARNING: This product contains chemicals, including lead, known to

the State of California to cause cancer, and birth defects or other
reproductive harm. Wash hands after handling.
This document provides instructions for unpacking the crates or cartons
and installing the Datacard® MXD110, or MXD210 Card Delivery system
hardware.

1. Unpack the MXD110/210 card delivery system using the instructions

supplied.
2. Unpack the printer using the instruction sheet on the top of its
carton.
3. Install the system(s) as described starting on page 7. If MXD110/210
is being installed on an existing card issuance system, prepare the
Card Output module as described starting on page 7 and later
configure the Controller for Microsoft® Word and card delivery.
Instructions for configuration can be found in the MXD110/210
Installation Guide (PN 527358-001) found on the MXD110/210 Card
Delivery System Service CD.
4. Install any system options purchased (such as MXi) as described in
the instructions supplied in the kit.

Page 1 of Unpacking and Installation Instructions Part Number 539875-001, Rev G

 5. Complete the Product Installation Report sent with your purchasing
information and fax it to the number on the form. Service personnel
can complete the form online at www.PartnerPage.com. Customers
can complete it at
https://www.datacard.com/id/product_installation_report/index.jsp
?_requestid=81207aaa.

Unpacking the Card Delivery System

It is important to detect and document shipping damage as soon as
possible. If damage to the shipping crate is evident, inspect the system
inside and contact your authorized Entrust representative if equipment
is damaged.

Uncrating the System

 Before uncrating, make sure there is enough room in front of the
crate for the system to be rolled out.. Then follow steps 2 through 5.

Page 2 of Unpacking and Installation Instructions Part Number 539875-001, Rev G

 Perform steps 6 through 8 in the following illustration. Remove the
wooden braces and, with help from another person, lift off the Stacker
box (9). Then perform steps 10 through 13.

6.

Page 3 of Unpacking and Installation Instructions Part Number 539875-001, Rev G

Unboxing the System
Note: Depending on system configuration, some items within packaging
may be different.

1. With the aid of an assistant, release the casters on the

MXD110/210 and roll the system down the ramp.
2. Remove all wrapping material and shrink wrap.
3. Cut the plastic straps around the boxes with the Stacker and
Form Buffer and unpack the items.

Page 4 of Unpacking and Installation Instructions Part Number 539875-001, Rev G

Removing Packing Materials
Most of the ties to be removed are bright orange to help you find them.
Tags on screws indicate they should be removed and reused during
attachment.

System Exterior
Remove all foam padding and other protective coverings.

Interior
1. Open the hoods of the module and remove all foam.
2. Remove the shipping ties that hold assemblies in place on the Card
Affixer.

3. Remove the shipping tie and foam that secure the card carriage.

Page 5 of Unpacking and Installation Instructions Part Number 539875-001, Rev G

 4. Remove the shipping tie and foam that secure the bar code reader.

5. Remove the shipping ties from the Folder module.

6. Remove the shipping ties that secure the assemblies in the Sticker
Applicator.

Page 6 of Unpacking and Installation Instructions Part Number 539875-001, Rev G

Connecting the MXD110/210 to an MX Series
System
Use the following procedures to connect the MXD110/210 machine to
an existing MX Series system. If the site is adding an MXD110/210 to
an existing MX Series system, the Card Output module must first be
prepared.

 Sites installing both a new MX Series system and a new MXD110/210

do not use this procedure. The Card Output module was prepared
before shipping. If the systems were shipped together, proceed to
page 10.

Preparing the MX Series for Card Delivery

If the site is adding an MXD110/210 to an existing MX Series system, an
attachment kit (564353-001) with screws and two mounting blocks is
supplied in the shipment.

1. Shut down the Controller and turn off the power. Disconnect the
power cords.
2. To prevent the MX Series system from moving, lock the brakes by
pressing the down side of the casters.

3. Remove panels on the MX Series Card Output module as described

below.
A. Remove the front panel (1) by rotating the locking tab at the
bottom of the panel and lifting the panel off the frame.
B. Remove the rear panel (2) by lifting it up and off the keyhole
openings.
C. Remove the rear upper cover (3) by removing two screws from
the back and one from the front. Then slide the cover backward
off the pin.
D. Remove the end panel (4) by removing four screws from the
inside of the module and lifting the end panel off the tabs.

Page 7 of Unpacking and Installation Instructions Part Number 539875-001, Rev G

  If an auxiliary fan is on the Card Output module, remove it and
save the fans as replacement fans for the ones in the Folder
module.

4. Remove the two side brackets (1) on the Card Output module and
store them on the frame.

Page 8 of Unpacking and Installation Instructions Part Number 539875-001, Rev G

 5. Install the first mounting block (2) from the kit to the rear set of
holes in the Card Output frame. Use two screws from the kit to
secure the block. Bias the block tightly against the side of the frame
and tighten the screws.
6. Install the other mounting block (3) to the side front, placing one
screw from the kit through the front hole in the output tray rail to
secure it on top and another through the block to the side of the
module.

7. Loosen the three screws that attach the outer rail on the left side of
the module to make room for the screw that attaches the
MXD110/210 system at block 3. You may need to completely remove
the screw closest to the back to expose the screw hole.

Page 9 of Unpacking and Installation Instructions Part Number 539875-001, Rev G

 8. Save the remaining screws from the kit for attaching the MXD110/210
to the Card Output module later.

Removing Sticker Applicator Module Panels

Use the following procedures to remove the front and rear panels
from the Sticker Applicator module.
1. Raise the module’s hood (1 in the following figure).
2. Loosen, but do not remove, the single retaining screw in a slotted
opening (6) at the bottom of the front panel (2).
3. Lift the front panel up and forward off the keyhole openings (7) held
by two screws on the frame.
4. Loosen, but do not remove, the bottom two retaining screws (4) at
the bottom of the rear panel (5).
5. While standing behind the system, grasp the open hood on both
sides just above the hinges, and then lift up slightly and pull back to
remove the hood and rear panel assembly keyhole slots (3) from the
two screws on the module frame.
6. Lay the hood/rear panel assembly on its side on a piece of
cardboard to avoid scratching the clear plastic.

Page 10 of Unpacking and Installation Instructions Part Number 539875-001, Rev G

Attaching the Systems
1. Remove the four mounting screws from a bag attached to the
Sticker Applicator frame.
2. Carefully roll the MXD110/210 system to the Card Output module and
line up the alignment pins on the Sticker Applicator module with the
holes in the Card Output module.

 Make sure the Ethernet cables are not pinched between the
modules.
3. When the two systems are together, insert the mounting screws at
each of the four corners of the Card Output module.

Page 11 of Unpacking and Installation Instructions Part Number 539875-001, Rev G

 4. Connect the MXD110/210 to the blocks on the Card Output module
with the remaining screws from the kit using the longer screw in the
rear mounting block.

5. Place the outer rail of the card tray back in position (if it needed to
be removed) and tighten the three screws. (If necessary, perform the
Card Tray Width Adjustment described in the Card Output Module
Service Manual.)

Page 12 of Unpacking and Installation Instructions Part Number 539875-001, Rev G

Installing the Form Stacker
If the system has the MXi mailer option, no Form Stacker is required;
refer to the instructions in the MXi installation kit for installing that
option.

1. Secure the Form Stacker to the Folder module.

A. Loosen the four pre-installed screws on the underside of the
Form Stacker.
B. Move the Form Stacker into position, and place the four screws
into the slots to support the Form Stacker during the next step.
C. Connect the motor and sensor cable connectors from the Folder
module to the Form Stacker.
D. Push the Form Stacker toward the Folder so that the four screws
go to the ends of the slots, and then tighten the four mounting
screws.

Page 13 of Unpacking and Installation Instructions Part Number 539875-001, Rev G

 2. Using the pre-installed screws, install the exit guide fingers to the
Folder module. Note that the sensor cable rests on top of the guide.

Installing the HP M806 Printer

For information regarding the installation and configuration of the
LaserJet M806 printer, refer to the HP M806 Printer Field Installation
Guide (Part No. 527512-001).

 This printer requires the printer dongle to be installed in a USB port

on the system Controller before the Controller is powered up. The
printer dongle is provided with the Controller software.

Page 14 of Unpacking and Installation Instructions Part Number 539875-001, Rev G

Routing the Cables to M806 Printer
1. Connect the power and Ethernet cables between the printer and the
Affixer module as shown in the following figure. Install the M806
printer dongle to an available USB port on the Controller PC.

2. Pass the buffer interlock cable and connector down through the 2-
inch hole in the top of the Card Affixer frame near the Folder
module. Connect the interlock cable to the multi-interlock board
mounted below the Card Affixer expansion board.
3. Connect the buffer connector to a cable that comes from the Card
Affixer expansion board.

Page 15 of Unpacking and Installation Instructions Part Number 539875-001, Rev G

 4. Connect the Ethernet cables from the Printer, Folder, and Sticker
Applicator modules to the Controller. They are shipped with one end
connected to the Folder and Sticker Applicator control boards and
printer. The excess cable is rolled up inside the Sticker Applicator
module.
5. Pull the excess cable out of the Sticker Applicator opening.
6. Thread the Ethernet cable through the hole in the Card Output
module and through the cable channel at the front of the MX Series
system to the Controller Ethernet switch.

7. Connect the cables to the Ethernet switch box on the Controller.

8. Plug the Y power cable into an electrical socket near the equipment.
9. Push all the cables up under the buffer adapter and, if necessary,
secure them with the wire routing standoffs.
10. Before reinstalling the panels on the system, inspect all cable
connectors to ensure they did not pull loose during shipment.

Page 16 of Unpacking and Installation Instructions Part Number 539875-001, Rev G

Routing the Cables to RISO 7330R Printer and Fiery
1. Connect the power and Ethernet cable between the RISO 7330R and
the Affixer module as shown.
2. Connect the Ethernet cable between the Fiery and the Affixer
module as shown.
3. Install the RISO 7330R printer dongle to an available USB port on
the Controller PC.

Page 17 of Unpacking and Installation Instructions Part Number 539875-001, Rev G

 4. Pass the buffer interlock cable and connector down through the 2-
inch hole in the top of the Card Affixer frame near the Folder
module. Connect the interlock cable to the multi-interlock board
mounted below the Card Affixer expansion board.
5. Connect the buffer connector to a cable that comes from the Card
Affixer expansion board.

6. Connect the Ethernet cables from the Printer, Folder, and Sticker
Applicator modules to the Controller. They are shipped with one end
connected to the Folder and Sticker Applicator control boards and
printer. The excess cable is rolled up inside the Sticker Applicator
module.
7. Pull the excess cable out of the Sticker Applicator opening.
8. Thread the Ethernet cable through the hole in the Card Output
module and through the cable channel at the front of the MX Series
system to the Controller Ethernet switch.

Page 18 of Unpacking and Installation Instructions Part Number 539875-001, Rev G

 9. Connect the cables to the Ethernet switch box on the Controller.

10. Plug the Y power cable into an electrical socket near the equipment.
11. Push all the cables up under the buffer adapter and, if necessary,
secure them with the wire routing standoffs.
12. Before reinstalling the panels on the system, inspect all cable
connectors to ensure they did not pull loose during shipment.

Page 19 of Unpacking and Installation Instructions Part Number 539875-001, Rev G