EBA 2288586 - Additional Headlight Retrofit (F54-F55-F56-F57-F60)
EBA 2288586 - Additional Headlight Retrofit (F54-F55-F56-F57-F60)
INSTALLATION INSTRUCTIONS.
Additional Headlight Retrofit.
MINI 3-door (F56)
MINI 5-door (F55)
MINI CLUBMAN (F54)
MINI CONVERTIBLE (F57)
MINI COUNTRYMAN (F60)
Installation time
The installation time is approx. 2.5 hours. This may vary depending on the condition of the car and its equip-
ment package.
Important information
These installation instructions are primarily designed for use within the MINI dealership organisation and by
authorised MINI service companies.
In any event the target group for these installation instructions is specialist personnel trained on MINI cars
with the appropriate specialist knowledge.
All work must be completed using the latest MINI repair manuals, circuit diagrams, servicing manuals and
work instructions, in a rational order, using the prescribed tools (special tools) and observing current health
and safety regulations.
If you experience installation or function problems, restrict troubleshooting to approx. 0.5 hours for
mechanical work and 1.0 hour for electrical work.
To avoid unnecessary extra work and/or costs, an inquiry is to be sent straight away to the technical parts sup-
port via the Aftersales Assistance Portal (ASAP).
Quote the following information:
– Chassis number,
– Retrofit kit part number,
– A detailed description of the problem,
– Any work already carried out.
Do not archive the hard copy of these installation instructions since daily updates are provided via ASAP!
Pictograms
! Denotes instructions that draw your attention to dangers.
Denotes instructions that draw your attention to special features.
Customer information
Print out the Customer information section at the end of these installation instructions and give it to the cus-
tomer.
3. Preparatory work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
8. Working with the bumper trim and installing the additional headlight . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Legend
A Retrofit wiring harness (part of the additional headlight retrofit kit)
B Control module (part of the additional headlight retrofit kit)
C Additional headlight (2 pieces, part of the additional headlight retrofit kit)
D SW 2-pin plug housing (2 pieces, part of the additional headlight retrofit kit)
E Left additional headlight bracket (part of the additional headlight bracket retrofit kit)
F Right additional headlight bracket (part of the additional headlight bracket retrofit kit)
G Pan head screw (2 pieces, part of the additional headlight bracket retrofit kit)
H Rivet nut (2 pieces, part of the additional headlight bracket retrofit kit)
I Spring washer D = 6.4 mm (4 pieces for F55/F56/F57 cars, 8 pieces for F54 cars, part of the additional
headlight bracket retrofit kit)
J Spring washer D = 5.3 mm (2 pieces for F55/F56/F57 cars only, part of the additional headlight bracket
retrofit kit)
K Screw M6x16 (4 pieces for F55/F56/F57 cars, 6 pieces for F54 cars, part of the additional headlight
bracket retrofit kit)
L Screw M5x12 (2 pieces, for F55/F56/F57 cars only, part of the additional headlight bracket retrofit kit)
M Interface (for cars with SA 5A2, SA 5A4 or SA 552, part of the interface add-on kit or CAN interface only)
N Wiring harness interface (for cars with SA 5A2, SA 5A4 or SA 552, part of the interface add-on kit or CAN
interface only)
O Miniature connector (4x, for cars with SA 5A2, SA 5A4 or SA 552, part of the interface add-on kit or CAN
interface only)
P Cover cap (for cars with SA 5A2, SA 5A4 or SA 552, part of the interface add-on kit or CAN interface only)
Q Bracket lower section (2 pieces, part of the additional headlight bracket retrofit kit)
R Socket contact (for cars with SA 5A2, SA 5A4 or SA 552, part of the interface add-on kit or CAN interface
only)
S 2-way miniature connector (2 pieces, part of the additional headlight retrofit kit)
T 5-way miniature connector (part of the additional headlight retrofit kit, not required)
U SW 2-pin socket casing (2 pieces, part of the additional headlight retrofit kit)
V Spacer (2 pieces, for F54 cars only)
W Washer (4 pieces, for F54 cars only)
Legend
A Retrofit wiring harness (part of the additional headlight retrofit kit)
B Control module (part of the additional headlight retrofit kit)
C Additional headlight (2 pieces, part of the additional headlight retrofit kit)
D SW 2-pin pin housing (2 pieces, part of the additional headlight retrofit kit)
E Right additional headlight bracket (part of the additional headlight bracket retrofit kit)
F Left additional headlight bracket (part of the additional headlight bracket retrofit kit)
G Pan head screw (4 pieces, part of the additional headlight bracket retrofit kit)
H Rivet nut (4 pieces, part of the additional headlight bracket retrofit kit)
I Spring washer D = 6.4 mm (4 pieces, part of the additional headlight bracket retrofit kit)
J Spring washer D = 5.3 mm (2 pieces, part of the additional headlight bracket retrofit kit)
K Screw M6x16 (6 pieces, part of the additional headlight bracket retrofit kit)
L Screw M5x12 (2 pieces, part of the additional headlight bracket retrofit kit)
M Interface (for cars with SA 5A2, SA 5A4 or SA 552, part of the interface add-on kit or CAN interface only)
N Wiring harness interface (for cars with SA 5A2, SA 5A4 or SA 552, part of the interface add-on kit or CAN
interface only)
O Miniature connector (4x, for cars with SA 5A2, SA 5A4 or SA 552, part of the interface add-on kit or CAN
interface only)
P Cover cap (for cars with SA 5A2, SA 5A4 or SA 552, part of the interface add-on kit or CAN interface only)
Q Bracket lower section (2 pieces, part of the additional headlight bracket retrofit kit)
R Socket contact (for cars with SA 5A2, SA 5A4 or SA 552, part of the interface add-on kit or CAN interface
only)
S 2-way miniature connector (2 pieces, part of the additional headlight retrofit kit)
T 5-way miniature connector (part of the additional headlight retrofit kit, not required)
U SW 2-pin socket housing (2 pieces, part of the additional headlight retrofit kit)
V Right connector strut (part of the additional headlight bracket retrofit kit)
W Left connector strut (part of the additional headlight bracket retrofit kit)
X Nut (2 pieces, part of the additional headlight bracket retrofit kit)
Y 3 A blade terminal fuse (in additional LED high-beam headlights retrofit kit only)
Z Pipe clip (2 pieces, part of the additional headlight bracket retrofit kit)
ISTA No.
Item Designation Signal Cable colour / Connection location in the car Abbreviation/
cross-section slot
A Retrofit wiring harness --- --- --- ---
A1 Socket contact FSL BL/RT With socket housing U to plug housing D on PIN 1
1.0 mm² additional headlight C
A2 Socket contact Terminal 31 BR With socket housing U to plug housing D on PIN 2
1.0 mm² additional headlight C
A3 Socket contact FSR BL/WS With socket housing U to plug housing D on PIN 1
1.0 mm² additional headlight C
A4 Socket contact Terminal 31 BR With socket housing U to plug housing D on PIN 2
1.0 mm² additional headlight C
A5 M6 ring eyelet Terminal 31 BR Screw onto ground support point next to DSC Z10*12B
unit
A6 M8 ring eyelet Terminal 30 RT/BL To terminal 30 support point on fuse holder in ---
2.5 mm² the interior
A7 Fuse holder --- --- --- ---
A8 SW 9-pin relay base --- --- To control module B ---
A9 Open cable Termi- GE/BL Cars without SA 5A2, SA 5A4 or SA 552 on- A258*3B
nal 56a 0.75 mm² ly PIN 34
With miniature connector S on the cable from
the BDC
Cars with SA 5A2, SA 5A4 or SA 552 only
With socket contact R to branch N1 N1 PIN 6
N Wiring harness interface --- --- Cars with SA 5A2, SA 5A4 or SA 552 ---
N1 SW 12-pin socket casing --- --- To interface M ---
N2 Twisted cable CAN High BL With miniature connector O to the cable from A258*8B
0.35 mm² the BDC PIN 44
N3 Twisted cable CAN Low GN With miniature connector O to the cable from A258*8B
0.35 mm² the BDC PIN 43
N4 Open cable Terminal 15 RT With miniature connector O to the cable from A258*4B
0.35 mm² the BDC PIN 4
N5 Open cable Terminal 31 BR With miniature connector O to the cable from A258*3B
0.35 mm² the BDC PIN 24
1
4
A
3
C
F56 0089 Z
All cars
B Connect control module B to branch A8.
Secure branch A8 using suitable cable ties in the
area of BDC A258.
A8 A258
F56 0054 Z
1 2 mm
F56 0152 Z
A5
F56 0151 Z
All cars
Place the power distributor (1) to the side.
Screw branch A6 onto the screw-on terminal of the
A7 power distributor (1).
Secure fuse holder A7 in the area of the power dis-
tributor (1) using conventional cable ties.
1
A6
F56 0034 Z
F E F56 0051 Z
1 F56 0031 Z
F E F56 0032 Z
The installation steps are shown only on the left-hand side of the car, proceed in the same way on the
right-hand side of the car.
F55/F56/F57 cars only
2 1
Danger of damage! Take extra care when
working with the bumper trim (3).
Trim any excess (1) on openings (2) in the bumper
trim (3) using a suitable tool.
2 F56 0044 Z
All cars
Push the bumper trim (1) over the additional head-
1 light bracket E but do not secure into place yet.
F56 0075 Z
All cars
Ask a second person to help you with this
process.
Hold additional headlight C against additional
headlight bracket E but do not secure it yet.
Route branches A1-A2 below additional head-
light bracket E through the ornamental grille on the
front bumper trim to socket casing U.
Connect branches A1-A2 as follows to socket cas-
ing U:
– Branch A1, BL/RT cable, to PIN 1
– Branch A2, BR cable, to PIN 2
Connect cables from additional headlight C to pin
housing D as follows:
– VI/SW cable to PIN 1
– BR cable to PIN 2
Ask a second person to help you with this
process.
Hold additional headlight C against additional
headlight bracket E but do not secure it yet.
Route branches A3-A4 below additional head-
light bracket E through the ornamental grille on the
front bumper trim to socket casing U.
Connect branches A3-A4 as follows to socket cas-
ing U:
– Branch A3, BL/WS cable, to PIN 1
– Branch A4, BR cable, to PIN 2
Connect cables from additional headlight C to pin
housing D as follows:
– VI/SW cable to PIN 1
– BR cable to PIN 2
I/K
F56 0061 Z
Legend
A1* Socket contact, BL/RT cable
A2* Socket contact, BR cable
A3* Socket contact, BL/WS cable
A4* Socket contact, BR cable
A5* M6 ring eyelet, BR cable
A6* M8 ring eyelet, RT/BL cable
A7* Fuse holder
A8* SW 9-pin relay base
A9* Open cable, GE/BL cable
B* Control module
C* Additional headlight
D* SW 2-pin pin housing
M* Interface (only cars with SA 5A2 or SA 5A4)
O* Miniature connector (only cars with SA 5A2 or SA 5A4)
S* Miniature connector
U* SW 2-pin socket casing
All the designations marked with an asterisk (*) apply only to these installation instructions or this wiring diagram.
Cable colours
BL Blue GR Grey RT Red
BO Bordeaux L-GN Light green SW Black
BR Brown NT Natural TR Transparent
GE Yellow OR Orange VI Violet
GN Green RO Pink WS White
Explanation of pictograms
! Denotes instructions that draw your attention to dangers.
Denotes instructions that draw your attention to special features.
Denotes the end of the instruction or other text.
Consult the relevant national and regional laws governing the use of additional headlights. For example,
some countries forbid the simultaneous use of four lights, while others ban their use on public roads al-
together and require that additional headlights are equipped with optional headlight covers when not in
use.
1 R56 0112 Z
2
4
R56 0114 Z
2 R56 0115 Z
a1