CGAP

Air Cooled Scroll Liquid Chillers

Cooling Only 60-210 kW 50 Hz
 Standard and Optional Features
CGAP -Air-Cooler Chillers
Installation
Features All chillers are completely factor-wired with necessary
Reliability capacity and safety controls, enclosed in a weather
- tight control panel with knockouts for jobsites
The compressors used are proven world class
installed wiring. This ensures smooth and trouble-
hermetically sealed scroll compressors. These scroll
free installation. Units arrives at jobsites fully
compressors are among the industries most resilient
assembled, tested, charged and ready to provide
and efficient compressors.
chilled water. No messy field assembly or refrigerant
charging is required. Further, the unit has been
designed for a single power and water connection.

Optional Features
Corrosion-resistant finned con- denser coil
A layer of resin is coated on to the surface of the
fins to increase resistance to corrosion in harsh
environmental conditions. A 500 hour, salt-spray
test (in accordance to JIS-Z-2371) and humidity
test (at 50 deg. C, 98% relative humidity) had been
performed to confirm the corrosion-proof property of
Brazed Plate Heat Exchanger With Intergrated this coating.
Distributor
With brazed corrugated stainless steel plates, this Full Packaged Controls
compact heat exchanger offers a highly efficient All units come fully packaged with factory
heat transfer rate that is less susceptible to erosion engineered starters and electronic controls that
and corrosion while maintaining a homogeneous give full diagnostic and remote alarms. Integration
distribution of refrigerant. with Trane tracer summit BMS is available through
LONTALK.
Serviceability
The control and unit panels are completely Footprint
removable for service accessibility and convenience. Central to the design of any project is the operating
“Rapid access” clips and Allen key arrangements envelope of the air-cooled packaged chiller. Trane
allow fast access to the major components in the CGAP air-cooled chillers have compact footprints
units. to make the most efficient use of the available
installation space. Their modular designs allows max
installer space savings on multi unit installations.

Flow Switch
Central Factory installed standard that indicates loss
of flow, to prevent damage caused by freezing.

Water Strainers (without installation) Factory

provided to ensure clean water is supplied to the
evaporator at times all times.

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Mechanical Specifi
CGAP 025 to CGAP 060 water temperature is 41 to 54 deg. buttons on the controller. Furnished
General : F (5 - 12 deg C). with customer interfacing terminals
Units shall be mounted on heavy Compressors for remote operation in “AUTO”
gauge steel mounting and shall be Scroll compressors have simple mode. Compressors contactors and
weather-proofed. Units shall mechanical design which provides controller shall be in a weather
include hermetic scroll compressors, inherently low vibration. Scroll tight enclosure with knockouts for
plate fin condenser coil, fan(s) and compressors include centrifugal oil site installed wiring.For control
motor(s), controls and completely pump, built-in dirt separator, oil signal input voltage shall be 24Vac,
factory installed operating charge levels sight glass and oil charging voltage signal output voltage shall
of oil and R-22 refrigerant. The valve. The directdrive suction be 240Vac. Unit Controller shall
units shall accept a single point, gascooled compressor motor have provide all control functions
3-phase power connection. All a voltage utilization range of plus includiing Chilled water pump
units shall be run tested at the or minus 10 percent of nameplate control. Condenser Fan control,
factory. R-407C refrigerant shall be voltage. Motor winding thermal Compressors sequencing for
an option. overload and over current leaving water temperature control.
Casing protection shall be included as Safety controls, shall include phase
Unit casing shall be constructed standard. reversal protection, Compressor/
of 1.2mm zinc coated heavy gauge Condenser Coil Fan Motor overload protection;
galva- nized steel. Exterior surfaces Coils shall be 3/8” copper tubes High Motor Winding Temperature
shall be cleaned, chemically treated mechanically bonded to configured Cut-Out (on 15T compr. Only).
and finished with weather- aluminum plate fin as standard. High/Low refrigerant pressure
resistant baked polyester power Factory proof and leak pressure monitoration. High refrigerant
finish. Unit shall have removable tested at 450 psig. pressure controls. Low leaving
panels for access to major water temperature detection,
Evaporator Chilled water flow switch and
components and control. The evaporator shall have indepen- minmum On/Off timer function for
Controls shall be mounted in dent refrigeration circuit. The
weatherproofed cabinets. The compresors.
evaporator shall be of plate-frame
removable panels shall be held in type design with a waterside Human interface shall be Alpha-
place by “rapid access” clips and working pressure of 350 psig and Numeric Display to monitor /
Allen key arrangements. refrigerant side working pressure confi unit operating parameters
Refrigeration System of 300 psig. For units with two and view of diagnostic codes.
Unit shall have independent evaporators, the connecting water Optional Features Corrosion-
refrigeration circuit(s), system leak manifold shall be provided. resistant finned condenser coil
tested at the minimum 300 psig Evaporator shall be insulated with A layer of resin is coated onto the
working pressure. Each refrigera- a 1cm closecell insulation. surface of the fins to increase
tion circuit shall have internal sub Condenser Fan And Motor resistance to Corrosion in hash
cooling circuits. Refrigeration filter Direct drive, statically and environment conditions. A 500
drier, high low pressure schreder dynamically balanced propeller hours, salt-spray test (in accor-
valve and sight glass with moisture fan with aluminum blades shall be dance to JIS-Z-2371) and humidity
indicator shall be provided as used in draw-thru vertical discharge test (at 50deg. C, 98% relative
standard. Scroll compressor, shall position. The motor shall be humidity) had been perfomed to
be piped in parallel, with a passive 3-Phase and for continuous air confirm the corrosion-Proof
oil management system. Passive over duty. Motor overload property of this coating.
oil management system maintains protection shall be provided as Water Strainer
proper oil levels within compressors standard.
Strainers are a requirement for all
and has no moving parts. Each
water evaporators. These are
refrigeration Circuit will include an Control - Carel Controls
externally equalized expansion The unit shall have a single-point, available as a Factory ship with
standard.
valve. The standard leaving chilled 3 phase power connection. Unit
shall be operated via local I/O
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 CGAP - CGAH General Data
UNIT MODELS CGAP025 CGAP030 CGAP040 CGAP050 CGAP060
POWER CONNECTION V/ph/Hz 380 - 415/3/50 380 - 415/3/50 380 - 415/3/50 380 - 415/3/50 380 - 415/3/50
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MCA A 49 58 74 92 110
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PERFORMANCES
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Gross Cooling Capacity [R22] kW (MBH) 64.5 (220.3) 77.7 (265.2) 100.1 ( 341.8) 127.1 (433.8) 156.1 (532.8)
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Gross Cooling Capacity [R407c] kW (MBH) 61.3 (209.3) 73.8 (252.0) 95.0 (324.7) 120.7 (412.0) 148.3 (506.2)
Unit Capacity Steps (%) 100-50 100-50 100-75-50-25 100-75-50-25 100-75-50-25
Sound Power Level dB (A) 87 89 89 90 92
SYSTEM DATA
No. Refrigerant Circuits 1 1 2 2 2
Refrigerant Connection Type Sweat Sweat Sweat Sweat Sweat
Refrigerant Charge approx. per circuit [R22/R407c] lb (kg) 26.4 (12.0) 29.7 (13.5) 20.2 (9.2) 26.4 (12.0) 29.7 (13.5)
Suction Line OD in (mm) 2-1/8 2-1/8 1-5/8 2-1/8 2-1/8
Liquid line OD in (mm) 7/8 7/8 7/8 7/8 7/8
COMPRESSOR
Compressor Type Scroll Scroll Scroll Scroll Scroll
Qty. Used 2 2 4 4 4
Model 13T+13T 15T+15T 2x(10T+10T) 2x(13T+13T) 2x(15T+15T)
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RLA/LRA (each) A 20.5 / 135 24.0 / 175 16.5 / 130 20.5 / 135 24.0 / 175
Motor RPM rpm 2900 2900 2900 2900 2900
COIL
Qty. Used 1 1 2 2 2
Tube Type Plain Plain Plain Plain Plain
Rows 3 3 3 3 3
Fin Type Uncoat Corrugated Fin
Fins per inch 12 12 12 12 12
Refrigerant Flow Control - - - - -
EVAPORATOR
Type. Brazed Plate Heat Exchanger
Water Flowrate US GPM 45 54 70 88 108.5
Nominal Flow,water PD ft H2O 7.4 7.5 8 8.3 8.6
Minimum Flowrate US GPM 33.8 40.5 52.5 66 81.4
Maximum Flowrate US GPM 56.3 67.5 87.5 110 135.6
Water Strainer Standard, Accessory, Ship with but installed at site
Water Connection MPT 2" 2" 2" 2" 2"
FAN
Fan Type Propeller Propeller Propeller Propeller Propeller
No. used 2 3 4 4 6
Diameter in (mm) (28) 710 (28) 710 (28) 710 (28) 710 (28) 710
No. of Blade 4 4 4 4 4
Drive Type Direct Direct Direct Direct Direct
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Nominal Airflow cfm (cmh) 11,500 (19,539) 15,000 (25,485) 17,100 (29,053) 22,280 (37,853) 29,400 (49,950)
MOTOR
No. of Motor 2 3 4 4 6
Output Motor hp (ea) hp (kW) 0.4 (0.3) 0.4 (0.3) 0.4 (0.3) 0.4 (0.3) 0.4 (0.3)
No. of Speed 1 1 1 1 1
Motor Speed rpm 875 875 875 875 875
RLA/LRA (each) 1.20/3.40 1.20/3.40 1.20/3.40 1.20/3.40 1.20/3.40
DIMENSION (HxWxD)
Crated (Shipping) in 67x56x103 67x56x126 65x85x113 77x85x113 73x85x128
mm 1,700x1,420x2,620 1,700x1,420x3,200 1,960x2,160x2,880 1,960x2,160x2,880 1,850x2,160x3,240
Uncrated (Net) in 58x48x90 58x48x116 56x76x102 68x76x102 60x76x117
mm 1,451x1,222x2,288 1,451x1,222x2,980 1,770x1,923x2,580 1,770x1,923x2,580 1,502x1,921x2,985
WEIGHT
Crated (Shipping) lb (kg) 1530 (694) 1,786 (810) 2,394 (1,086) 2,934 (1,331) 2,855 (1,295)
Uncrated (Net) lb (kg) 1489 (674) 1,741 (790) 2,317 (1,051) 2,857 (1,296) 2,778 (1,260)
Minimum Outdoor Air Temperature for Mechanical cooling
Standard Ambient Operating Range F 59-133 59-133 59-133 59-133 59-133
C 15-43
15-43 15-43 15-43 15-43
High Pressure (cut out / cut in) psig 398 ± 14 / 313 ± 21
Low Pressure (cut out / cut in) psig 27 ± 7 / 45.5 ± 7

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Note : 1. MCA - Minimum Circuit Ampacity is 125% of the largest compressor RLA plus 100% of the other compressor RLA plus the sum of the motor RLA.
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2. At 7 deg C SST and 35 deg C Ambient, 400V, Subcooling 8.3 K, Superheat 11.1 K. Base on chilled water of EWT&LWT of 54 ˚F,44 ˚F
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3. Nominal Airflow is rated with standard air-dry coil.
4. Product design and specifications are subject to change without notice.

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 CGAP Performance Data (IP Units)
Cooling capacities / power input without glycol

Entering air Temperature on condensing coil

(75 deg. F) (85 deg. F) (95 deg. F) (105 deg. F)
Model LWT C.Cap P.Input Water flow C.Cap P.Input Water flow C.Cap P.Input Water flow Water dp C.Cap P.Input Water flow
CGAP deg.F Mbh Kw US gpm Mbh Kw US gpm Mbh Kw US gpm ft.H20 Mbh K w US gpm
41.0 - - - - - - 207.9 22.3 41.6 5.8 195.3 25.1 39.1
025 43.0 242.4 17.5 48.5 229.8 19.7 46.0 216.1 22.3 43.2 6.2 202.4 25.1 40.5
45.0 251.5 17.6 50.3 238.7 19.8 47.7 224.4 22.3 43.2 6.2 210.4 25.2 42.1
47.0 259.7 17.6 51.9 246.1 19.8 49.2 231.0 22.4 46.2 7.0 217.0 25.3 43.4
49.0 267.9 17.7 53.6 254.5 19.9 50.9 238.5 22.5 47.7 7.5 223.8 25.4 44.8
51.0 276.6 17.8 55.3 262.9 19.9 52.6 246.6 22.6 49.3 7.9 231.4 25.4 46.3
53.0 285.3 17.9 57.1 270.7 20.0 54.1 254.8 22.7 51.0 8.5 238.4 25.6 47.7
41.0 - - - - - - 249.9 26.6 50.0 6.0 234.2 29.8 46.8
030 43.0 291.9 21.0 58.4 276.2 23.6 55.2 259.9 26.7 52.0 6.4 244.0 29.8 48.8
45.0 302.4 21.1 60.5 286.7 23.7 57.3 270.4 26.8 54.1 6.9 252.8 29.9 50.6
47.0 312.9 21.2 62.6 297.2 23.8 59.4 279.1 26.9 55.8 7.4 262.2 29.9 52.4
49.0 323.4 21.3 64.7 307.2 23.8 61.4 289.0 26.9 57.8 7.9 271.5 30.0 54.3
51.0 333.9 21.4 66.8 317.1 23.9 63.4 299.3 27.0 59.9 8.4 280.8 30.1 56.2
53.0 344.4 21.4 68.9 327.6 24.0 65.5 309.1 27.1 61.8 8.9 290.2 30.2 58.0
41.0 - - - - - - 323.4 36.0 64.7 5.2 300.3 40.8 60.1
040 43.0 379.9 28.0 76.0 358.3 31.6 71.7 335.7 36.0 67.1 5.6 312.0 40.9 62.4
45.0 393.2 28.0 78.6 371.0 31.7 74.2 347.8 36.1 69.6 6.0 323.4 40.9 64.7
47.0 405.8 28.1 81.2 383.1 31.8 76.6 359.3 36.2 71.9 6.3 334.1 41.0 66.8
49.0 418.3 28.1 83.7 395.0 31.8 79.0 370.6 36.3 74.1 6.7 345.4 41.1 69.1
51.0 430.9 28.1 86.2 407.5 31.9 81.5 382.6 36.4 76.5 7.1 356.8 41.1 71.4
53.0 443.5 28.2 88.7 420.4 32.0 84.1 393.8 36.4 78.8 7.5 367.5 41.1 73.5
41.0 - - - - - - 409.5 44.6 81.9 5.5 381.2 50.2 76.2
050 43.0 479.5 35.0 95.9 453.2 39.4 90.6 426.2 44.6 85.2 6.0 396.3 50.3 79.3
45.0 496.9 35.0 99.4 469.6 39.5 93.9 441.3 44.7 88.3 6.4 411.5 50.4 82.3
47.0 513.5 35.1 102.7 484.8 39.5 97.0 456.2 44.7 91.2 6.8 426.1 50.5 85.2
49.0 529.7 35.1 105.9 501.1 39.6 100.2 471.7 44.8 94.3 7.2 440.0 50.6 88.0
51.0 546.3 35.2 109.3 517.1 39.7 103.4 486.9 44.8 97.4 7.7 454.3 50.6 90.9
53.0 563.0 35.2 112.6 533.2 39.7 106.6 501.7 44.9 100.3 8.1 469.4 50.7 93.9
41.0 - - - - - - 504.0 53.2 100.8 6.1 470.4 59.6 94.1
060 43.0 584.8 42.0 117.0 556.4 47.2 111.3 523.3 53.2 104.7 6.5 489 59.6 97.8
45.0 605.2 42.1 121.0 576.1 47.3 115.2 542.4 53.3 108.5 7.0 507.5 59.7 101.5
47.0 625.6 42.2 125.1 595.4 47.4 119.1 561.1 53.4 112.2 7.4 525.0 59.8 105.0
49.0 646.0 42.2 129.2 614.8 47.5 123.0 579.7 53.5 115.9 7.9 542.5 59.8 108.5
51.0 667.3 42.3 133.5 634.7 47.6 126.9 599.0 53.5 119.8 8.4 560.6 59.9 112.1
53.0 688.5 42.4 137.7 654.2 47.6 130.8 618.1 53.6 123.6 8.9 578.9 60.0 115.8

Notes:
1.Ratings based on ARI Standard 590-92.
2.Data based on evap. temperature drop of 10deg.F.
3.Ratings are also applicable for evaporator temperature drop of 8 to 12 deg.F.
4.Interpolation between points is permissible extrapolation beyond points is not allowed.
5.Kw input is for compressor only.

@2014 Trane All rights reserved

CG-PRC018-EN February 26, 2014
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