1) Air Compressor Requirement (Given by LZSF -陆家敏）

# Item
1 Motor (Rated Power)
2 Max Operating Pressure (Bar)
3 FAD (m3/min)

2) Comparison of Air Compressor Consumption

Consumable Spare
Specific Power Saving for 10
# HP Compressor Brand Model Cost Different Part Cost (till 12,000 FAD (m3/min) Yearly Electric Bill Saving Per Year Total Cost Saving
(kW) years
hour running)

Kaeser ASK 40 MYR 14,552 6.88 4.06 MYR 92,240

1 30 MYR 800 MYR 6,424 MYR 64,238 MYR 63,438
Atlas Copco G37 MYR 25,400 6.93 3.75 MYR 85,816

Kaeser BSD 75 MYR 27,816 6.45 7 MYR 149,095

2 50 MYR 17,700 MYR 7,440 MYR 74,399 MYR 56,699
Atlas Copco G37 MYR 25,400 6.9 6.87 MYR 156,535

Remark:
Assuming actual air consumption operating 24 hours a day for 312 days a year, cost of RM0.441 per kWh

3) Air Compressor Cost

Conclusion :
In term of investment, Atlas Copco cost is much lower compared to Kaeser for Option A, B & C.
By mixing the air compressor brand, the Option D is much benefit in term of power consumption saving (MYR 56,699 for 10 year) although the investment is MYR 20,200 higher than Option A
Therefore, recommend to purchase air compressor 50HP with Kaeser brand and 50HP VSD with Atlas Copco brand

KAESER ATLAS COPCO

Model
50HP 50HP VSD 50HP 50HP VSD Cost Different

Air Compressor MYR 75,000 MYR 140,000 MYR 57,300 MYR 93,300

Air Tank MYR 9,500 MYR 9,000 MYR 500

Air Dryer MYR 12,000 MYR 11,800 MYR 200

Option A (50HP + 50HP VSD) MYR 236,500 MYR 171,400 MYR 65,100

Option B (50HP + 50HP) MYR 171,500 MYR 135,400 MYR 36,100

Option C (50HP - Kaeser + 50HP VSD
MYR 189,800
- Atlas Copco)

4) Air Compressor Cost (Price after Tax Incentive - Up to 24%)

Conclusion :
After deduction of tax incentive (up to 24%), the Option D cost is slightly higher or approximately MYR 2,200 than Option A.
However, in term of power consumption saving, Option D saved MYR 56,699 for 10 year
Therefore, recommend to purchase air compressor 50HP with Kaeser brand and 50HP VSD with Atlas Copco brand

Atlas Copco give special offer with free first year maintenance sevice (G37 & G37VSD+) worth MYR 35,500 with condition taken both air compressor
Service maintenance for Atlas Copco is 3 month or 2,000 hour operation, whichever come first for the 1st year, afterward the service will 2,000 hour interval
While Kaeser is based on 2,000 hour operation for first and subsequence year service
KAESER ATLAS COPCO
Model
50HP 50HP VSD 50HP 50HP VSD Cost Different

Air Compressor 57,000 140,000 57,300 70,908

Air Tank 9,500 9,000 MYR 500

Air Dryer 12,000 11,800 MYR 200

Option A (50HP + 50HP VSD) 218,500 149,008 69,492

Option B (50HP + 50HP) 135,500 135,400 100

Option C (50HP + 30HP VSD) 146,500 151,600 5,100

Option D (50HP - Kaeser + 50HP VSD
148,708
- Atlas Copco)
Air Compressor
Model
ASK 40
Operating Pressure (Bar) 7.5
Max Operating Pressure (Bar) 8
Motor (Rated Power) 22 kW / 30hp
Air delivery (FAD) @ 7.5 Bar 4.06 m3/min
Sound level 69 dB(A)
Weight (kg) 525 kg
Dimension (W x D x H) 800 x 1,100 x 1,530 mm
Power 400v / 3ph / 50hz
Specific power at 7.5barg (kW/m³/min) 6.88
Total Electrical power input at workplace (7.5barg) 27.9
Total Electrical power input at unload workplace (7.5barg) 7.5
Connection size 1.5"
Type of drive Direct gear driven
Motor efficiency (%) 92.7%
Warranty (Compressor air system) 1 year
Warranty (Airend) 2 year
Warranty (With service contract - Airend & Controller)

8 ~ 12 months order lead

Availability
time

Cost (RM) 33,800

 Kaeser
ASK 40 SFC BSD 75 BSD 75 SFC
7.5 7.5 7.5
8 8.5 10
22 kW / 30 Hp 37 kW / 50hp 37 kW / 50hp
0.94~4.19 m³/min 7.00 m3/min 1.54~7.44 m³/min
70 dB(A) 70 dB(A) 72 dB(A)
550 985 kg 1,020kg
800 x 1,110 x 1,530 mm 1,590 x 1,030 x 1,700 mm 1,665 x 1,030 x 1,700 mm
400v / 3ph / 50hz 400v / 3ph / 50hz 400v / 3ph / 50hz
6.45
45.2
10.4
1.5" 1.5" 1.5"
Variable speed drive Direct gear driven Variable speed drive
94.8%
1 year 1 year 1 year
2 year 2 year 2 year

8 ~ 12 months order lead 8 ~ 12 months order lead

Ready Stock
time time

68,000 75,000 140,000

 Atlas Copco
G22 GA22VSD+ G30 GA30VSD+
7.5 7.5 7.5 7.5

22 kW / 30 hp 22 kW / 30 Hp 30 kW / 40hp 30 kW / 40hp
3.75 m³/min 0.89~4.46 m³/min 5.4 m³/min 0.90~5.84 m³/min
72 dB(A) 67 dB(A) 72 dB(A) 67 dB(A)
421 kg 674 kg
750 x 1,002 x 1,175mm 811 x 786 x 1,590mm 870 x 1,300 x 1,630mm 870 x 1,300 x 1,630mm
415V / 3Ph / 50Hz 415V / 3Ph / 50Hz 415V / 3Ph / 50Hz 415V / 3Ph / 50Hz
6.93 6.96
26 37.6
5.8 10
1" 1.5" 1.5" 1.5"
Direct gear driven Variable speed drive Direct gear driven Variable speed drive
92.2%
1 year 1 year 1 year 1 year

2 year 2 year 2 year 2 year

10~ 12 weeks order lead 10~ 12 weeks order 10~ 12 weeks order lead 10~ 12 weeks order lead
time lead time time time

33,000 73,500 47,000 85,500

 G37 GA37VSD+
7.5 7.5

37 kW / 50hp 37 kW / 50hp
6.87 m³/min 1.5~7.8 m³/min
72 dB(A) 62 dB(A)
754 kg 860 kg
870 x 1,300 x 1,630mm 811 x 780 x 1,590mm
415V / 3Ph / 50Hz 415V / 3Ph / 50Hz
6.9
47.4
12.4
1.5" 1.5"
Direct gear driven Variable speed drive
93.1%
1 year 1 year

2 year 2 year
10~ 12 weeks order lead
time (Temporary provide Ready Stock
1 unit till the arrival)
57,300 93,300
Air Dryer
Kaeser Atlas Co
Model
Hexa HBD-40HT Hexa HBD-60HT F75
Flow rate (m3/min) 4.66 m³/min 7.67 m³/min 4.5 m³/min
Max Inlet Air temperature 55°c 55°c 55°c
Max Ambient temperature 38°C 38°C 45°C
Working Pressure: 7 bar 7 bar 7 bar
Max. Working Pressure 16 bar 16 bar 13 bar
Refrigerant used R134a R407c R410a
Pipe Connections 1.5" 1.5" 1.5"
Power supply: 230v / 1ph / 50hz 230v / 1ph / 50hz 230v / 1ph / 50hz
Power Consumption (kW) 0.988
Weight: 100 kg 140 kg 68 kg
Dimension (W x D x H) 500 x 850 x 1,080 mm 500 x 880 x 1,150 mm 600 x 550 x980 mm
Warranty 1 year 1 year 1 year
10~ 12 weeks order
Availability Ready Stock Ready Stock
lead time
Cost (RM) 9,800 12,000 9,500
 Atlas Copco
F100 F120
6 m³/min 7 m³/min
55°c 55°c
45°C 45°C
7 bar 7 bar
13 bar 13 bar
R410a R410a
2" 2"
230v / 1ph / 50hz 230v / 1ph / 50hz
1.028 1.125
80 kg 85 kg
600 x 550 x 980 mm 600 x 550 x980 mm
1 year 1 year
10~ 12 weeks order
Ready Stock
lead time
10,500 11,800
Air Tank
Model Kaeser
Volume 1,000 ℓ 1,500 ℓ
Design Standard ASME Section 8 Div 1 ASME Section 8 Div 1
Design Pressure 10 Bar 10 Bar
Testing Pressure 13 Bar 13 Bar
In/Outlet 2" Socket 3" Socket
Outer Dimension 780mm (OD) x 2,601mm (OH) 930mm (OD) x 3,288mm (OH)
Weight 333 kg 659 kg
Inspection opening
Availability Ex-stock Ex-stock
Cost (RM) 6,500 9,500
 Atlas Copco
1,000 ℓ 2,000 ℓ

10 Bar 10 Bar

2" Socket 2" Socket

780mm (OD) x 2600mm (OH) 1100mm (OD) x 3000mm (OH)

2" Socket X 2 nos 2" Socket X 2 nos

Ex-stock Ex-stock
7,200 9,000
Consumable Spare Part
Compressor
No. Compressor Brand Model Consumable Part Qty
Oil

Oil Filter 1
Air Filter 1
Oil Separator 1

Mineral Oil
Filter Mat 2
1 Kaeser ASK 40
Compressor Oil (10L) 2
Maintenance Kit Vent Valve 1
Labour Charge 1
Total Cost (RM)

Oil Filter 1
Air Filter 1
Oil Separator 1
Synthetic Oil

Filter Mat 2
2 Kaeser ASK 40
Compressor Oil (20L) 1
Maintenance Kit Vent Valve 1
Labour Charge 1
Total Cost (RM)

Oil Filter 1
Air Filter 1
Oil Separator 1
Mineral Oil

Filter Mat 3
3 Kaeser BSD 75 Compressor Oil (10L) 3
Maintenance Kit Vent Valve 1
Maintenance Kit Com.Aux.Valve 1
Labour Charge 1
Total Cost (RM)

Oil Filter 1
Air Filter 1
Oil Separator 1
Synthetic Oil

Filter Mat 3
4 Kaeser BSD 75 Compressor Oil (20L) 2
Maintenance Kit Vent Valve 1
Maintenance Kit Com.Aux.Valve 1
Labour Charge 1
Total Cost (RM)

Oil Filter 1
Air Filter 1
Oil Separator 1
Mineral Oil

Compressor Oil (5L) 1

5 Atlas Copcp G22/G37
Compressor Oil (20L) 1
Maintenance Kit Vent Valve 1
Labour Charge 1
 Mineral
5 Atlas Copcp G22/G37

Total Cost (RM)

Airend
No. Compressor Brand Model Qty Unit Price (RM) R
ASK 40 1 17,595
1 Kaeser
BSD 75 1 39,155
2 Atlas Copco G37 1 23,000 Change after 10 year of opera
 Compressor Running
Unit Price Amount
(RM) (RM) 2,000 3,000 4,000 6,000 8,000 9,000
493 493 493 493 493 493
458 458 458 458 458 458
1,338 1,338 1,338 1338
20 40 40 40 40 40
371 742 742 742 742 742
140 140 140

ost (RM) 1,733 3,071 1,733 3,211

493 493 493 493 493

458 458 458 458 458
1,338 1,338 1338 1338
20 40 40 40 40
2171 2171 2171 2171
140 140

ost (RM) 991 4,500 4,500

858 858 858 858 858 858

1,249 1,249 1,249 1,249 1,249 1,249
2,280 2,280 2,280 2,280
54 162 162 162 162 162
390 1,170 1,170 1,170 1,170 1,170
140 140 140
202 202 202

ost (RM) 3,439 5,719 3,439 6,061

858 858 858 858 858

1,249 1,249 1,249 1,249 1,249
2,280 2,280 2,280 2,280
54 162 162 162 162
2,280 4,560 4,560 4,560
140 140
202 202

ost (RM) 2,269 9,109 9,109

1,220 1,220 1,220 1,220 1,220

2,650 2,650 2,650
680 680 680 680 680
2,500 2,500 2,500
4,500 4,500 4,500
600 600 600 600 600 600
ost (RM) 2,500 5,150 2,500 7,600

Remark

hange after 10 year of operating (12 months warranty)

 Grand Total
10,000 12,000 (RM)

493 493
458 458
1,338
40 40
14,552
742 742

1733 3,071

493
458
1,338
40
14,631
2171
140

4,640

858 858
1,249 1,249
2,280
162 162
1,170 1,170 27,816

3,439 5,719

858
1,249
2,280
162
4,560 29,938
140
202

9,451

1,220 1,220
2,650
680 680
25,400

600 600
 25,400

2,500 5,150