ch17
ch17
Wheel Alignment
Procedures
Goodheart-Willcox Publisher
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LEARNING OUTCOMES
After studying this chapter, you will be able to:
❯ Recall why vehicle manufacturers recommend four- ❯ Explain wheel alignment checking procedures.
wheel alignment on most late-model vehicles. ❯ Identify wheel alignment adjustment devices
❯ Identify the types of alignment equipment. and explain front and rear alignment adjusting
❯ Explain pre-alignment vehicle checks. procedures.
❯ Describe how to set up the vehicle on the ❯ Identify the purpose of post-alignment final checks
alignment rack with the alignment machine P and road testing.
positioned and equipment installed to perform a
four-wheel alignment.
TECHNICAL TERMS
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alignment head caster split rolling compensation
alignment rack curb weight wheel cover lock
alignment specifications eccentric bushing wheel lock key
camber split full-contact shim
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SHOP TALK
The previous chapter discussed wheel alignment angles and how they affect the vehicle’s steering, handling,
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driving stability, and tire wear. Now it is time to put that knowledge into practice by performing a wheel
alignment on a vehicle in the shop. Whether you are performing a two-wheel or the manufacturer-recommended
four-wheel alignment on the vehicle, this chapter outlines the most common wheel alignment procedures
performed on modern vehicles. But follow the manufacturer’s wheel alignment procedure carefully as there are
many small details—from which bolt adjusts which alignment angle to properly setting up the alignment machine
and rack—that you must adhere to in order to measure the alignment angles accurately and adjust the vehicle’s
wheel alignment correctly.
Before just diving into the wheel alignment, however, do not forget to complete a pre-alignment inspection of
the vehicle. All technicians want to accurately complete wheel alignments in an efficient manner, but if you skip
this step, you may never get the vehicle aligned properly. Just ask any experienced wheel alignment technician!
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wheel alignments. plates also allow the wheels to move outward when the
vehicle is lowered after checking for worn parts. This
allows the vehicle’s suspension to settle to its normal
Wheel Alignment ride height. The alignment rack should be high enough
Fundamentals to permit easy access to the underside of the vehicle.
The most convenient design is to have an alignment rack
As discussed in Chapter 16, Wheel Alignment Principles, installed on a hydraulic lift, so it may be both lowered
wheel alignment involves moving various parts of the to drive the vehicle on and raised to make adjustments
suspension and steering systems to obtain the proper under the vehicle. Figure 17‑2 shows a vehicle parked on
relationship between the wheels, the road, and the vehi-
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cle’s body. To perform a wheel alignment, the technician
must make a series of pre-alignment checks, attach the
alignment measuring equipment, determine the vehicle’s Alignment Machines
alignment, and then, if necessary, move the adjusting There are many brands of alignment machines. These
devices to obtain the correct alignment. The technician machines differ in some details, and operating instruc-
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must keep in mind that: tions may vary. However, all modern machines contain
• The vehicle must be realigned anytime a suspension internal computers and are able to check the alignment
or steering part is changed. at all four wheels while showing alignment readings on
• Vehicle problems and outside factors can affect a display screen.
alignment. Modern electronic alignment machines make use
• All alignment angles are related and a change in one of sensing devices mounted on each wheel. The wheel-
mounted sensing devices are usually called alignment
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• Some angles can only be adjusted by changing parts. that are displayed on a screen.
• Toe should be adjusted last on almost all cars and The newest alignment machines use target boards
trucks. or alignment heads with target dots. See Figure 17‑3.
High-resolution digital cameras, which are located in
front of the vehicle and connected to the alignment
Two-Wheel and Four-Wheel Alignment console, Figure 17‑4, monitor target board position and
Today, there are more front-wheel-drive vehicles than orientation. After the target boards are attached to the
there are rear-wheel-drive vehicles on the road. Rear- rims, the vehicle is rolled backward and forward slightly
wheel drive is mostly used on pickup trucks, vans, to allow the console to compensate for wheel runout.
and sport utility vehicles. Most passenger vehicles Once setup is complete, the alignment can be checked
are front-wheel drive. Most front-wheel-drive vehicles and adjusted by observing the display screen readings,
have provisions for adjusting the alignment angles of Figure 17‑5, and moving the appropriate suspension
the rear wheels. Some newer rear-wheel-drive vehicles components to bring the readings within manufacturer
have independent rear suspensions, which must also be specifications.
Data transmitted
to or collected by
alignment machine
positioned in
front of vehicle
Alignment
head
Turning
Alignment plate
head Turning
plate
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alignment alignment machine parked on
rack positioned in alignment
front of vehicle rack
Alignment
head
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Figure 17-1. A—A two-wheel alignment setup. B—The setup for performing a four-wheel alignment.
Peugeot
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Goodheart-Willcox Publisher
Pre-Alignment Checks
After the road test is complete, drive the vehicle onto
the alignment rack. Position the vehicle as squarely as
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possible on the rack, Figure 17‑6. Make sure the front
tires are centered on the turning plates.
mrfiza/Shutterstock.com
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Ammco
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Once the vehicle is properly positioned on the rack, raise
the front and rear wheels to check for worn parts. Do that might indicate an alignment problem. The chart in
not skip this step. It is impossible to align a vehicle with Figure 17-9 shows some common tire defects and their
worn or damaged parts. possible causes. If the tires were recently rotated, rear
tire condition will be a sign of front end problems and
front tire condition will indicate rear problems. Check
Caution the tire size and air pressure. You cannot align a vehicle
If the vehicle is equipped with an electronic suspension when the tires are at different air pressures, are of dif-
system, refer to the manufacturer’s recommended procedures ferent sizes, or when one tire on an axle is worn and the
in the vehicle's service information for preparing the other has ample tread. Add air or replace tires as needed.
suspension before lifting the vehicle. P Spin the wheels to check for badly bent rims, dragging
brakes, and loose wheel lugs.
Raise the suspension so the ball joints are unloaded.
On a suspension with the spring on the lower control Checking for Underbody Damage
arm, place the jack under the control arm. On suspen- Check all suspension and steering parts for bends,
sions with the spring on the upper control arm or around scrapes, and other signs of underbody damage. Proce-
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the MacPherson strut, place the jack on the frame. On dures for inspecting these parts were discussed in earlier
solid axles, place the jack under the axle. chapters. Carefully check the vehicle’s frame at both the
With the vehicle properly raised, perform a wiggle front and rear for kinked areas or bends. Check for obvi-
test, which was discussed in Chapter 6, Front Suspen- ous severe setback on the front wheels, especially when
sion System Service, and Chapter 10, Steering Linkage collision damage is evident, Figure 17‑10. The simplest
and Steering Gear Service. Grasp the wheel at the front way to check for setback is to measure the distance from
the rear of each tire to the fender opening, Figure 17‑11.
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and back and wiggle it. Then grasp the tire at the top
and bottom and wiggle it. If the vehicle has an offset If the setback varies by more than 1″ (25 mm) between
strut assembly, it may be necessary to grasp the wheel
at about 45° counterclockwise from the top and bottom
and then wiggle it. If the wheel moves excessively in any
direction or makes knocking or clunking noises, look Dent Cupping
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wear Lack of rotation ment technician does not have the proper equipment to
Excessive camber roll due to high make setback or vehicle frame repairs. An auto body
caster setting
High-speed cornering
shop may need to correct these defects before an align-
ment can proceed.
Perfect Equipment Corp. used for any of these purposes, ask the vehicle owner to
Figure 17-9. Abnormal tire wear. Note the symptom and possible bring in the vehicle when it is carrying its normal load.
causes. These are just a few problems; others, include cuts, bulges, Note that the ride height must be within specifications
and tread separation. Check tires carefully. regardless of the load.
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Figure 17-11. Checking for setback by measuring from the rear of each tire to the fender opening.
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Locknut
Alignment specifications vary from vehicle to vehicle, key Lug
depending on the manufacturer, year, model, and engine Locknut wrench
size. All modern alignment equipment manufactur-
ers have taken the guess work out of alignment angles Nut caps
and specifications. The computer systems equipped on Nut
today’s alignments machines contain a comprehensive socket
list of vehicle manufacturers’ recommended alignment
Hubcap Lug
angles and will show these angles on the machine’s display nut
as part of the alignment procedure. It is rare that a tech-
Removing Wheel Covers/Wheels ment head can be leveled in preparation for the align-
If wheel covers are used, they must generally be removed. ment procedure. Some alignment heads can be quickly
Many wheel covers are held to the rim by wheel cover and conveniently attached directly to the tire itself. The
locks. These locks can be removed using a special key. position of this type of alignment head will be automati-
A typical wheel lock key is shown in Figure 17‑12. Some cally calibrated during the initial steps of the alignment
wheel lock keys are stored in the glove compartment or procedure.
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Caution
Never allow the rim and head assembly to turn after it
has been compensated. Any movement from the vertical
(straight up and down) position will affect readings.
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Before lowering the vehicle, make sure the turning plates Fusionstudio/Shutterstock.com
are centered under the wheels and unlock the turntables. Figure 17-15. A steering wheel holding tool and brake pedal
Apply the parking brake firmly and then lower the depressor have been installed.
vehicle. When the vehicle is resting on the turning plates,
bounce it at the front and rear bumpers. This takes any Checking Camber and Toe
tension out of the suspension parts and allows the vehicle The alignment machine’s display will show front and
to settle to its normal resting position. See Figure 17‑14. rear camber and toe, Figure 17‑16. On most machines,
this is an automatic process once the heads have been
compensated.
P Tech Tip
You should check the rear-wheel alignment, even if the rear
axle cannot be realigned. Knowing the position of the rear
axle is often necessary, especially when the steering wheel
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Turning Alignment rack cannot be centered, or when the vehicle owner is concerned
plate with rear tire wear.
Lexus
Centering the Steering Wheel specify that the heads be locked into position (unable to
With the engine running to reduce steering effort, turn
the steering wheel from side to side several times to
equalize play in the steering linkage. Then center the
steering wheel. Turn the engine off if necessary. It is not
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Measuring Alignment
After all preliminary steps have been completed, the
alignment can be measured. This should be done in the Lily Studio/Shutterstock.com
order given in the following sections. Figure 17-16. A typical alignment screen display.
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to swap the front tires from left to right and road test the replaced.
vehicle before proceeding. If the pull changes sides or is no To determine which steering arm is bent, measure the
longer evident, a tire is defective. In almost all cases, the distance between the end of one steering arm at the tie
defective tire is on the side of the pull. rod and the side of the tire. This can be done by insert-
ing your hand between the tie rod and the tire sidewall.
Repeat the procedure on the other side of the vehicle.
Checking Steering Axis Inclination The measurement should be the same on both sides of
Steering axis inclination (SAI) is usually checked as part the vehicle. A slight variation (less than one inch or
of the caster checking process. SAI should be checked 25 mm) is acceptable, but larger variation indicates that
whenever there is evidence of collision damage or the one of the steering arms is bent and should be replaced.
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vehicle has a handling or tire wear problem that cannot
be accounted for by another cause. The brakes should
be locked for the SAI check. Some equipment manu-
facturers specify that the heads be free to pivot on the
head frame when both caster and SAI are checked in
Check for impact damage to the steering arms to deter-
mine which one should be replaced.
Adjusting Alignment
Once the actual vehicle alignment has been established,
one operation.
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you must determine whether the vehicle requires adjust-
Checking Toe-Out on Turns ment, as well as what adjustment must be made.
Toe-out on turns is seldom incorrect, but it should be
checked whenever you suspect steering arm damage
or when the tires squeal excessively on turns. To check Tech Tip
toe-out on turns, the brake pedal depressor should be Once the alignment angles have been measured, print the
in place. On the latest alignment equipment, toe-out on results. This can be used to help the technician during the
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Turning plate
Turning Front
Alignment plate 20°
rack 23.5°
Ford Ammco
Figure 17-17. Move the front tire and wheel to the left and right Figure 17-18. Manually checking toe-out on turns. Follow the
to check the caster. vehicle manufacturer’s testing procedures.
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experienced technician may want to set the alignment
near one end of the range based on past experience. Figure 17‑20. After setting camber, hold the cam in posi-
tion and tighten the locking bolt.
Adjusting Rear Wheels If the camber is adjusted by slotted holes in the strut
assembly, loosen the nuts and bolts holding the strut to
Tech Tip the slot in the frame. Usually only the top hole is slot-
If a two-wheel alignment is being performed, the following ted. Push or pull the strut (or the tire) until the camber
procedure can be skipped. reading is correct. Then hold the suspension part in
position and tighten the nuts and bolts. For best results,
Except on a few rare vehicles with four-wheel steering, have an assistant tighten the nut while you hold the sus-
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the rear wheels do not affect steering. The most common
signs of improper rear-wheel alignment are uneven tire
wear and noise. If the camber or rear toe is off severely,
handling problems may occur. Remember that there is
no adjustment for caster on the rear wheels. Caster pri-
pension part.
If the vehicle uses threaded rods as a camber adjust-
ment device, loosen the locknuts holding the rod to
the frame and turn both nuts in the same direction to
shorten or lengthen the rod until the proper camber is
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marily affects steering effort and therefore is not needed obtained. Then tighten the nuts and make sure the cam-
on the rear. ber has not changed.
Some alignment machines are equipped with a por-
table viewing unit. These units are useful if the main Eccentric and
bolt assembly
viewing screen on the alignment machine is out of view
when standing at the rear of the vehicle.
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Rear Camber
Several adjusting devices are used to set rear camber.
To make the adjustment, locate the adjusting devices. If
necessary, raise the lift to gain access to the devices.
Lower control Frame
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arm bracket
Tech Tip
Many technicians prefer to leave the alignment rack on
Special
the ground for more accurate measurements during the adjusting
adjustment process. Others prefer to raise the rack for easier wrench
access to the adjusting devices. A properly set up alignment
rack will be perfectly leveled at the time of installation and
can be periodically checked for accuracy.
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rod extends from the center of the vehicle to the lower
Figure 17‑22. This is not always possible, but the two control arm.
should match as closely as possible. Therefore, the total
rear toe should not only be correct, but it should be evenly Setting Rear-Wheel Alignment with Shims
divided between sides. If this is not done, the vehicle will Many late-model front-wheel-drive vehicles have no
travel down the road at an angle (called dog tracking) camber or toe adjusting devices for the rear axle. To
and the steering wheel will be difficult to center. adjust the rear axles on some of these vehicles, metal or
Eccentric cam
Strut
Drive
PSpecial camber
adjusting bolt
assembly
Install
into inner
Control arm
axle
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Bolt
bracket and cam
Sleeve Frame
bracket
assembly
Specialty Equipment Corp.
Goodheart-Willcox Publisher
Figure 17-23. Adjusting rear toe with an eccentric bolt and cam
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Figure 17-21. Adjusting camber with special bolts. These bolts are assembly. When the eccentric is turned to set toe to specifications,
normally used on vehicles that do not have provisions for adjustment. the control arm moves left or right.
Hunter
Figure 17-22. Rear toe has been set to factory specifications. The vehicle’s thrust line perfectly matches the geometric centerline. The thrust
angle is reduced to zero.
Tech Tip
If a flat metal strip shim is being used instead of a full-
contact shim, it is not necessary to remove the housing
completely from the axle. The shim can be slipped into place
after the bolts are loosened.
Lateral link Lateral link locknuts Place the shim between the bearing housing and
General Motors the axle. See Figure 17‑26. Then reinstall the bearing
Figure 17-24. Adjusting rear toe by extending or shortening the housing. The variation in thickness of the shim tilts the
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lateral link. When toe is correct, tighten the locknuts. bearing, and therefore the wheel, to obtain the needed
camber and toe.
plastic discs called full-contact shims are used. Shims in Carefully position the shim to ensure that the final
the form of flat metal strips are also available. Rear axle camber and toe adjustments are correct. Be sure to
shims were discussed in Chapter 16, Wheel Alignment install all rear axle parts in their original positions. If
Principles. Shims are thicker on one side than the other necessary, clean and lubricate the rear wheel bearings
side, as shown in Figure 17‑25. Shims can also be used before reinstallation and properly preload them. Install
on some vehicles when the factory adjustment at the rear a new cotter pin. Reinstall the rim and head, and again
axle is used up. The amount of caster and toe change compensate the head. Recheck the toe and camber.
required is determined by comparing the manufac-
P After all rear-wheel alignment adjustments are cor-
turer’s specifications to the actual alignment readings. rect, recheck the tightness of all fasteners. A loose fas-
The needed shim thickness and placement can then be tener can cause tire wear and handling problems, and it
calculated. may contribute to an accident.
To install a shim, determine the shim’s thickness
and its placement. Then remove the rear brake drum Front-Wheel Alignment Procedures
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or rotor. After setting and rechecking rear-wheel alignment, set
the front alignment. On many vehicles, either the caster
or camber is not adjustable. On some vehicles, only the
Tech Tip toe can be adjusted. Check the vehicle manufacturer’s
To gain access to the housing bolts on some vehicles, the specifications to determine which alignment angles can
rear bearing cotter pin, nut, washer, and outer bearing must be adjusted. In some cases, aftermarket parts are avail-
able to make camber and caster adjustments that are not
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be removed.
specified by the factory.
Camber Toe
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Hunter
Figure 17-25. Full-contact rear alignment shims used to set camber and toe.
Alignment shim
Backing plate
Bearing
hub
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Specialty Products Corp.
Figure 17-26. Placing a rear-wheel alignment shim between the bearing hub and the axle housing.
aged, or they may damage the engine. tower or turning the entire strut assembly. Some adjust-
Most alignment technicians try to set the caster and ers alter only camber or only caster. On some vehicles
camber to compensate for road crown, as discussed in with MacPherson strut suspensions, the camber or
Chapter 16, Wheel Alignment Principles. Since the slope caster are not adjustable.
of the road is always to the right, the caster and camber On many vehicles equipped with MacPherson struts,
split can be set to cause the vehicle to drift slightly to the camber is adjusted by turning an eccentric cam on the
left. Therefore, camber should be slightly more positive top or bottom strut bolt that secures the strut assem-
on the left side than the right, Figure 17‑27. Caster should bly to the steering knuckle, Figure 17‑28. To make the
be slightly more negative on the left than the right. With adjustment, loosen both bolts and turn the eccentric
either angle, the split between sides should be no more until camber is correct. Then tighten the bolt without
than 1/2°. This is usually called caster split or camber the eccentric while holding the eccentric in position. On
split, although the terms camber spread, cross camber, other vehicles, the eccentric is attached to the lower con-
caster spread, and cross caster are also used when refer- trol arm bushing, Figure 17‑29. The adjusting bolt must
ring to the split. be loosened and the cam turned to make the adjustment.
Strut
mounting
bolts
Strut
tower
MacPherson strut
upper mounting
Goodheart-Willcox Publisher
Figure 17-30. Loosen the nuts holding the upper strut mounting
Eccentric cam
to the strut tower and move the strut assembly in or out to obtain
and bolt
the correct camber setting.
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in a slotted hole, Figure 17‑31. Loosen the mounting
nuts, pry the strut assembly to the proper position, and
then tighten the nuts to specification.
Many vehicles have slotted holes where the strut is
attached to the steering knuckle, Figure 17‑32. To adjust
camber on these vehicles, loosen the nuts and bolts and
push or pull the wheel until camber is correct. Then
tighten the strut bolts to specification. For best results,
Specialty Equipment Corp.
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Figure 17-28. Adjusting camber on a front MacPherson strut
assembly. Turning the eccentric cam and bolt moves the strut.
have an assistant hold the wheel in position as you
tighten the nuts. It may be necessary to file the slotted
holes to allow more movement.
There are several ways to adjust the caster on vehicles
equipped with MacPherson strut front suspensions.
Some caster adjustments are made by moving the strut
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Self-locking rod in or out. See Figure 17‑33. Loosen the locknuts and
nut
turn them in the same direction until the proper adjust-
ment is made. Tighten the nuts and recheck caster. On
certain vehicles, the strut rod is used for caster adjust-
ment, but the rod length must be changed by installing
or removing spacers at the point where the rod contacts
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Adjustment
Lower control arm assembly slot
Honda
Strut
tower Fender
Steering
knuckle
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Hunter
Adjusting nut
Camber Adjustment
Strut
rod
P Lexus
MacPherson strut
upper mounting
Strut
tool
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Figure 17-33. Adjusting front wheel caster by moving the strut
rod (bar) in or out with the aid of adjustment nuts.
Caster Adjustment
General Motors
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arm
must be created in the strut tower, remove the tower nuts
and lower the strut assembly enough to prevent damage
Bottom View to the mounting studs.
Goodheart-Willcox Publisher A few vehicles are designed so that the strut assem-
bly can be rotated to change caster and camber in one
Figure 17-34. Adjusting front wheel caster with a strut rod
spacer. The spacers are installed where the strut rod connects to the operation. Start the adjustment procedure by deciding
lower control arm. how the strut assembly should be turned to obtain the
correct camber and caster. Then remove the nuts and
On some vehicles, the caster and camber are adjusted lower the strut until the upper mounting studs are below
by moving the MacPherson strut’s upper mounting in the holes in the strut tower. Turn the strut until the
the strut tower. See Figure 17‑35. Loosen the nuts hold- studs line up with the proper holes. Then raise the strut
ing the strut’s upper mounting to the strut tower. Then assembly, reinstall the nuts, and torque the fasteners to
slide the strut’s upper mounting forward or backward to specification. Note that the adjustment is limited and
adjust caster, and in or out to adjust camber. The strut that only four strut assembly positions are possible.
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caster in one step. Shim thickness varies widely, from
1/32″ (0.8 mm) up to about 1/4″ (6.4 mm). This wide vari-
ety in shim sizes makes exact adjustment possible.
A Tech Tip
It is not necessary to use new shims during every alignment.
Used shims can be saved and reused.
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control
Ball joint
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arm
Top
Front of
tire
Hunter
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change made to both caster and camber. For instance, Figure 17-38. An upper control arm with an off-center ball joint.
Frame Caution
Do not loosen the bolts any more than necessary to move
Upper control the control arm. The arm will slip and the alignment will
arm
have to be started over. If one side cannot be moved without
backing off the bolt, be sure to retighten the bolt before
trying to move the other side.
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Once the control arm is positioned correctly, tighten
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the mounting bolts securely. Then recheck camber and
caster.
Figure 17-39. Decreasing caster by moving a rear shim to the
Some vehicles have eccentrics at the control arm
opposite side. A 1/16″ shim creates about 1/2° of caster change on
this assembly. bushings for adjustments. These eccentrics are generally
located on the upper control arm, Figure 17‑42. On a few
Shim opening sizes vary according to the size of the vehicles, the eccentrics are located on the lower control
attaching bolts. Be sure to use the right shim. A shim arm. To make the adjustment, loosen the control arm
with a small opening will not fit over the attaching bolt bolt and turn the eccentric as necessary. Then retighten
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properly; a shim that is too loose will vibrate out under
normal operation. If the shims are difficult to reach or
keep in place, hold them in place with grease. Be sure to
place the shims completely down over the bolt. Improp-
erly installed shims can work their way out as the vehicle
the bolt and recheck caster and camber.
Tech Tip
As you gain experience, you will learn how to move adjusters
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operates. After the right number of shims have been to get the desired caster and camber with a minimum of
installed, tighten the bolts securely and recheck camber time and effort. Until you develop that experience, you may
and caster. need to make adjustments several times to get a perfect
Another upper control arm alignment method uses alignment.
slotted holes in the vehicle’s frame or control arm,
Figure 17‑40. To adjust this type of control arm, slightly
Special
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alignment
Upper tools
control
arm
Bolt
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Inner shaft
Slotted
holes
Frame
Frame
Figure 17-40. Upper control arm alignment on this vehicle is Figure 17-41. Special control arm alignment tools being placed
provided by slotted holes in the frame. The two bolts are loosened, into position. This control arm also uses slotted holes in the frame
allowing the control arm to be correctly aligned. The bolts are then for alignment. The two tools will move the control arm and the inner
torqued to specifications. shaft easily.
Eccentric cam
and bolt Upper
control
arm
Ratchet
wrench
Sleeve tool Axle
Frame
Steering
knuckle
FMC
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Figure 17-42. This upper control arm is properly aligned using
dual eccentric cams.
Tech Tip
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On some large trucks with solid axles, caster alignment can be
adjusted by bending the axle. However, this can only be done
at a shop equipped with heavy-duty bending equipment.
Front of vehicle view from top of spindle (right side)
Specialty Equipment Corp.
nut and a new cotter pin. Reinstall the wheel and the 23004 (7979-1/2) 1 each 0.50″ (1/2″)
alignment head, and recheck caster and camber. 23005 (7979-5/8) 1 each 0.63″ (5/8″)
On some trucks, the bushing can be turned after
23006 (7979-3/4) 1 each 0.75″ (3/4″)
installation. If you are not sure about the exact place-
ment of the bushing, install the nut loosely so it can be 23007 (7979-7/8) 1 each 0.88″ (7/8″)
turned after the wheel and alignment head are rein- 23008 (7979-1) 1 each 1.00″
stalled. Turn the bushing as necessary, then tighten the 23009 (7979-1 1/8) 1 each 1.13″ (1-1/8″)
nut and install a new cotter pin. 23010 (7979-1 1/4) 1 each 1.25″ (1-1/4″)
Tech Tip
Carefully position the steering wheel before installing the
steering wheel holder. If the steering wheel is not centered
correctly, it will be crooked when the vehicle is driven.
General Motors
Next, observe the toe readings on each side and decide Figure 17-46. Loosening a tie rod locknut used with a
what must be done to correct it. If centering the steering rack-and-pinion steering assembly.
wheel causes the wheels to be severely toed to one side,
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the steering wheel may be improperly installed. vehicles have an adjustment on only one side of the linkage.
Never attempt to adjust the toe to compensate for an If there is only one sleeve, the steering wheel cannot be cen-
incorrectly installed steering wheel. If the tie rod adjust- tered without removing the wheel. Always explain this to
ers are moved excessively, they can cause the tie rod the vehicle owner before beginning the alignment.
ends to bind. The lock bolts used on sleeve-type adjust- Some vehicles have two sleeves: one for adjusting toe
ers may contact the body and cause the steering to jam. and one for centering the steering wheel. A vehicle with
If the tie rods are turned too far out, there may not be this adjustment design is shown in Figure 17‑47. When
enough threads left to allow the tie rod locknuts or bolts adjusting this type of vehicle, always set the toe first,
to be properly tightened. The steering linkage may come and then center the steering wheel.
vehicle has a metal bar preventing sleeve movement, loosen toe is still equal on both sides, tighten the sleeve bolts or
its clamp or bend it out of the way. This bar is used during locknuts as applicable.
vehicle assembly and does not have to be reinstalled.
Adjust toe by turning the sleeves or rods to obtain Adjusting
sleeve
exactly half the needed toe on each wheel. If the toe is not Adjusting sleeve
for centering
divided exactly, the steering wheel will not be straight. Some Front
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It is very important that the adjusters be turned the same
amount to move each tire the same amount in the same
direction. If the adjusters are not moved the same amount,
toe will change.
Centering the Steering Many vehicles with electric motor-driven power steer-
ing must have the steering angle sensor (sometimes
Wheel After Alignment called the position sensor or torque sensor) recalibrated.
This is usually called setting the zero point, and is
often necessary after steering part replacement and/or
Tech Tip suspension alignment. Need for zero point setting is
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If the steering wheel is not centered after the toe has been indicated if the vehicle steering effort varies between
set, it can be tempting to easily remove the steering wheel sides or after replacement of the following steering
and reposition it to look straight. This technique will cause system parts:
modern vehicles to set multiple diagnostic trouble codes,
• Rack-and-pinion assembly
including steering angle sensor issues, ABS codes, and even
• Steering column, and/or steering angle sensor
turn signal issues. Follow manufacturer’s procedures outlined
in the vehicle’s service information for proper service. • Power steering ECM
• Steering wheel
After the toe has been set, you will sometimes find that Tech Tip
the steering wheel is slightly off-center when the vehicle On some vehicles, the zero point calibration is performed
is driven in a straight line. To straighten the steering automatically when the ECM or steering angle sensor has
wheel without affecting toe, first drive the vehicle back been replaced.
onto the alignment rack. Once the vehicle is back on the
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Next, ensure that the ignition switch is in the Off with the front wheels pointed straight ahead. All fasten-
position and connect the scan tool. Then turn the ers should be torqued to specifications.
ignition switch to the On position or start the engine
if called for by the procedure. Follow scan tool direc-
tions to allow the power steering ECM to recognize the
Removing the Vehicle From
steering angle sensor and recalibrate the zero position. the Alignment Rack
The prompts on the scan tool screen may ask you to If your alignment machine is equipped with a printer,
perform certain steps to finish the zero point calibra- make a printout of the alignment settings after all
tion process. Once the zero position has been set, turn checks, adjustments, and rechecks are made. The print-
out should show the alignment before and after adjust-
P ment. Remove the alignment heads from wheels and
reinstall the wheel covers if necessary. Remove the brake
pedal lock and the steering wheel lock. If the vehicle
is equipped with an electronic suspension, follow the
manufacturer’s procedures for unlocking the suspen-
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sion. Lower the rack to the floor; then carefully drive
the vehicle off the alignment rack.
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sion or steering parts for alignment.
alignment angles, and then moves the adjusting • Typical MacPherson strut vehicle adjusting devices
devices to correct the alignment as needed. Some are eccentric cams, threaded rods, and slots in the
angles can only be adjusted by changing parts. body at the top of the strut tower. Conventional
Today, most vehicle manufacturers recommend four- suspensions use eccentric cams, shims, or slots at
wheel alignments. the control arm. On some trucks with solid axles,
• Wheel alignment equipment includes alignment caster and camber can be adjusted using eccentric
racks with turning plates. Modern alignment bushings.
machines are computer operated and use sensing • Before adjusting toe, turn the steering wheel from
devices (called alignment heads or target boards) side to side. Center it and install the steering wheel
mounted on every wheel. P holder. Then loosen the tie rod adjusting sleeve bolts
• Before performing a wheel alignment, ask questions or tie rod locknuts. Adjust toe by turning the sleeves
to the vehicle owner to determine why the vehicle or rods to obtain half the needed toe on each wheel.
was brought in for an alignment. Road test the Some vehicles have only an adjuster and the steering
vehicle before beginning the alignment. Listen, look, wheel cannot be straightened. Other vehicles have
and feel for road wander, unusual noises, pulling,
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separate adjustments for toe and centering the steer-
hard steering effort, excessive road shocks, and other ing wheel.
handling problems. • After making all adjustments, recheck front- and
• Once you have gathered information from the vehicle rear-wheel alignment. Check that fasteners are
owner and the road test, drive the vehicle onto the tightened to specifications and that suspension and
alignment rack. Raise the wheels and check for worn steering parts are positioned accurately before con-
parts. Also, inspect all tires for damage. Check the sidering the alignment complete. Then remove the
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ride height and look for signs of underbody damage. alignment heads from the wheels and reinstall the
• To set up the vehicle for wheel alignment, the wheels wheel covers. Remove the brake pedal and steering
must be free to turn and the vehicle must be at its locks and back the vehicle carefully from the align-
correct curb weight. After obtaining alignment ment rack. Make a final road test when the wheel
specifications, install the alignment heads or target alignment is finished. If a problem is found, recheck
boards. If necessary, remove the wheel cover locks the alignment.
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A. heads or target boards and prepare a printout of the alignment angles
B. mirrors before and after the alignment to show the vehicle
C. crowns owner.
D. gauges
4. Which of the following checks is not performed as
part of a pre-alignment inspection? Apply and Analyze
A. Checking for worn or damaged suspension and 1. Compared to other lift types, what are two
steering system parts. alignment rack features that are necessary to
B. Checking the vehicle’s braking distance on wet perform a wheel alignment?
pavement. P 2. When checking ride height, what factors should
C. Checking the wheel and tire assemblies for the technician take into consideration to ensure an
wear and damage. accurate measurement?
D. Checking the vehicle’s underbody for damage 3. Why should a pre-alignment check be performed
and setback. before every vehicle wheel alignment?
5. Installing a brake pedal depressor to lock the 4. Why is it not recommended to straighten a steering
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vehicle’s brakes prevents excessive wheel movement wheel after a wheel alignment by removing it and
when _____ is being checked. repositioning straight ahead?
A. caster 5. Why should the rear of the vehicle be aligned
B. thrust angle before the front during a four-wheel alignment?
C. ride height
D. tire tread condition
Critical Thinking
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boards installed on the vehicle’s wheels. D. bearing housing bolts.
A. included angle 8. Adjusting camber and caster at the front suspension
B. temperature strut towers is being discussed. Technician A
C. position and orientation says that some MacPherson strut assemblies are
D. rotational speed adjusted by moving the position of their upper
3. Technician A says that ride height does not affect mounting in the strut tower. Technician B says
alignment readings. Technician B says that some that some MacPherson strut assemblies must be
vehicle manufacturers specify that weight be added loosened, lowered, and turned to make adjustments.
to the vehicle before alignment. Who is correct? Who is correct?
A. A only. P A. A only.
B. B only. B. B only.
C. Both A and B. C. Both A and B.
D. Neither A nor B. D. Neither A nor B.
4. Why must a technician use rolling compensation 9. The only alignment angle that can cause vibration
when performing a four-wheel alignment on some if it is severely misaligned is _____.
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alignment machines? A. caster
A. To detect and compensate for any irregularities B. camber
or runout the vehicle’s rims may have. C. toe
B. To detect vehicles that use a different size of D. steering axis inclination
tire on the front and rear axles. 10. Technician A says that tie rods should be adjusted
C. To check that the vehicle’s tires are all inflated to obtain the same amount of toe on each side of
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to the manufacturer’s specification. the vehicle. Technician B says that tie rods can be
D. To measure vehicle braking distance. rotated to compensate for an improperly installed
5. Technician A says that most alignment equipment steering wheel. Who is correct?
manufacturers specify that the alignment heads A. A only.
be locked into position (unable to pivot on the B. B only.
mounting frame) when checking caster. Technician B C. Both A and B.
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Alignment racks with turning plates facilitate the wheel alignment process by allowing the front wheels to be turned to measure caster. They enable the wheels to move outward when the vehicle is lowered, ensuring the suspension settles to its proper ride height, thus allowing for accurate alignment measurements .
To adjust the front wheel caster using a strut rod, the procedure involves loosening the adjusting nuts and then turning them in the same direction until the correct caster setting is achieved. On some vehicles, adjustment requires the use of spacers to change the length of the strut rod, which affects the caster angle .
Moving the rear of an upper control arm outward results in the forward movement of the upper ball joint, which makes the caster more negative. Simultaneously, this movement also shifts the ball joint outward, thereby making the camber more positive. These adjustments illustrate the interconnected effects of alignment angle changes on vehicle handling .
A final road test is crucial to ensure that the alignment adjustments have rectified the initial issues such as pulling, hard steering, or other handling problems. It provides a practical verification that the vehicle tracks correctly and performs satisfactorily under real driving conditions. If issues remain, the alignment might need rechecking and adjustments .
Key pre-alignment checks include inspecting for worn or damaged suspension and steering parts, checking the ride height, inspecting tires for damage, and ensuring there is no underbody damage. It's also important to gather information from the vehicle owner about why the alignment is needed and to road test the vehicle to diagnose potential handling problems .
Most vehicle manufacturers recommend four-wheel alignment because it allows for setting the thrust angle, ensuring perfect wheel tracking, even on vehicles with solid rear axles. Additionally, the design changes in suspension systems on modern vehicles make four-wheel alignment more effective and necessary to maintain vehicle handling, stability, and reduce tire wear .
Camber adjustments on vehicles with MacPherson strut front suspensions are often made by turning an eccentric cam on the strut assembly. Loosening the strut bolts and turning the eccentric allows for the adjustment of the camber angle. This may involve loosening the nuts and prying the strut assembly to the desired position before retightening .
Excessive drifting to the right on crowned roads could be due to improper alignment angles such as a significant difference in caster or camber between the left and right sides. To correct this, a technician might need to adjust the alignment to compensate for the road crown, potentially increasing caster on the left side or making camber more positive on the right. This ensures that the alignment is tailored to typical road conditions, minimizing drift .
Alignment heads or target boards are mounted on each wheel and are crucial components of modern alignment machines. They serve as sensing devices that help the machine determine the alignment angles of the vehicle. These technologies enhance the precision and reliability of alignment measurements .
On vehicles equipped with A-arm-type suspensions, moving the upper control arm allows for the simultaneous adjustment of caster and camber angles. This is due to the design of the A-arm suspension, where modifications to one angle inherently affect the other, necessitating a combined approach for optimal alignment .