Valves

Valves are mechanical devices used for flow control in piping systems.

Valves Perform Different Functions:

 Start-stop flow (on-off or isolation valves or block valves)

 Regulate flow

 Prevent flow reversal (Check valves/Stop-check valves)

 Throttling flow (control flow rate wrt. feedback from process variables - resulting in Pressure, Temperature and Level control in a system or
process)

 Prevent overpressure in piping system (Pressure Relief Safety Valves)

Types Of Valves

Due to the diversity of the types of systems, fluids, and environments in which valves must operate, many valve types have been developed. Each
type of valve has been designed to meet specific needs and has certain inherent advantages and disadvantages. The basic types of valve are,

 Gate Valves
  Butterfly Valves

 Pinch Valves

 Globe Valves

 Plug Valves

 Pressure Relief Safety Valves

 Check Valves

 Control Valves

 Ball Valves

 Diaphragm Valves

Gate valves

Gate valves are named after the shape of the closure member, which resembles like a gate. The gate or disc as it is called, moves perpendicular to
the direction of the flow and slides down to shut off the flow. These valves are isolation valves used for full shut off or full flow. The fluid flows through
a gate valve in a straight-line with minimum pressure drop. The main advantage with gate valves is that it provides robust sealing and is used
extensively in almost all industries.
Globe valves

Globe valves are named after their shape of the body, which resembles like a globe. The disc has a convex or plug profile and is lowered onto a
matching annular seat located at the center of the valve. The opening between the disc and the seat is proportional to the travel of the disc, which
gives globe valves good throttling capability. Globe valves are regulating valves used for throttling of the fluid flow. The fluid changes direction when
flowing through a globe valve, and hence the pressure drop inside the valve is high.

Check valves

Check valves are used to ensure that the flow of fluid in one direction only. These valves are automatic valves, which open with forward flow and close
against the reverse flow. These valves are also called non-return valves and are used for applications where unidirectional flow is required.
Ball valves

As the name implies, ball valves use ball shaped closure member to start or stop the fluid flow. The ball has a hole through it. When the hole of the
ball is inline with the pipeline axis, the flow takes place and when it is rotated through 90 degrees the flow stops. Ball valves are widely used in
chemical industry because of its ease of operation and high flow capacity.

Butterfly valves

Butterfly valves are rotary valves, used for both On-Off and throttling services. Butterfly valve has circular plate attached to shaft resembling wings of
the butterfly, hence the name. The flow is controlled by the disc with its pivot axis at right angle to the direction of flow in the pipe. Butterfly valves are
widely used in water supply and wastewater treatment applications.

Plug valves

Plug valves use plug shaped closure member to start or stop the fluid flow. The plug has a hole through it. When the hole of the plug is inline with the
pipeline axis, the flow occurs and when it is rotated through 90 degrees the flow stops. Plug valves are basically used for starting and stopping of the
fluid flow.

Diaphragm Valves

In diaphragm valves, the flexible body section is provided by diaphragm, which in connection with the compressor represents the closure member.
When the compressor is lowered by the valve stem into a weir, the diaphragm seals and cuts off flow. Diaphragm valves are suitable for handling of
corrosive fluids, fibrous slurries, radioactive fluids, or other fluids that must remain free from contamination. These valves are used for both ON-OFF
and throttling services.
Pinch Valves

The pinch valve has a flexible tube inside the body, which is pinched either mechanically or by the application of air pressure to close the valve. Pinch
valves provide smooth fluid flow without crevices and moving parts. The soft tube has also the ability to seal around the trapped solids. Pinch valves
are ideally suited for handling of slurries, liquids with large amounts of suspended solids and are used for both ON-OFF and throttling services.
Control Valves

Control valves are power operated valves which modify the fluid rate in process control systems. Control valves are connected to actuator mechanism
that are capable of changing the position of flow controlling element in the valves in response to signals from the controlling system. This enables the
direct control of flow rate and the consequential control of process quantities such as pressure, temperature, and liquid level.
Pressure Relief Safety Valves

Pressure relief safety valves are designed to provide protection from over pressure in steam, gas, air and liquid lines. These valves release excessive
pressure when pressure inside the valves exceeds the safe limit and close again when the pressure drop to preset limit.

Component of Valves

Regardless of types, all valves have the following basic parts

 Body

 Gasket

 Bonnet

 Packing

 Trim consisting of seat, closure member and stem

 Operating mechanism

Body

The body forms the primary pressure boundary of a valve and holds all the components in position. Most of the valves require an opening across the
body to assembly the closure member, seat and other parts inside the valve. In order to assembly all these parts the body is partitioned to provide an
opening.
Bonnet

The cover for the opening in the valve body is the bonnet. The bonnet is the second principal pressure boundary of a valve. It is cast or forged of the
same material as the body and is connected to the body by a threaded, bolted, or welded joint. In check valve, it is called as cover.

Valve Trim

The sealing components of valve are called as trim of the valves. They consists of seat, closure member and stem. These components requires
higher hardness, corrosion and erosion resistant properties to give long trouble-free performance of valves.

Seat

The valve seat provides seating surface to the closure member. They are mounted on the upstream and downstream side of the valve. When the
valve is closed, the closure member comes in contact with the seat to provide leak tight sealing.

Closure member

Based on the valve design the closure member of the valve can be a disc, ball, plug etc. The closure member is used to block the flow of fluid through
the valve either partially or fully depending on the service application.

Stem

The stem is the component, which transmits the torque from the operator to the closure member. One end of the stem is connected to the closure
member and the other end is connected to the device, which generates the torque necessary to operate closure member.

Gasket
Gasket is used in the joint between body and bonnet/cover of the valve. Different types of gasket are used – corrugated, spiral-wound, ring joint
gasket, etc.

Packing

The set of packing rings are used to seal the area of the stem where it protrudes from the bonnet. Graphite is popularly used as packing materials.

Operating Mechanism

Valves start, stop or regulate the flow in piping systems. These duties are performed by adjusting the position of the closure member in the valve. This
can be done either manually or automatically. If the closure member is moved linearly, then those valves are called linear valves. As the linear valves
require multiple turns of handwheel, they are also called as multi-turn valves. If the closure member is rotated 90 deg, then those valves are called
rotary valves or quarter-turn valves. Some of valves are self-operating i.e. the reversal of flow and excess pressure automatically operate the valves.
E.g.: Check Valves and Pressure Relief Safety Valves.

Manual Operation

Most of the valves are manually operated. Multi-turn valves are operated by handwheel. Quarter-turn valves are operated by lever or wrench. For
ease of operation, the operating force is normally restricted to 360 N.

Gear operation

For larger sizes or high pressure valves, the operating force required is much more than 360 N. To reduce the operating force, gear box is used. The
mechanical advantage available in the gear box helps reduce the operating force. However the number of turns required to operate the valve
increases by gear ratio of the gear box. Various types of gear boxes are used – bevel, worm, spur and combination of these types. Nowadays, gear
boxes used on valves are specially made suitable for directly mounting on valves with suitable travel stop as well as position indicator.
Power Operation

There are many occasions when the valve operation needs to be automated. The requirements may rise from fast operation, sequential operation,
frequent operation or when the valves are located in remote or hazardous locations. It is also required when fail-safe mode needs to be achieved.
There are different types of actuators available:

 Electrical

 Pneumatic

 Hydraulic

ACTUATORS
Electric Actuators

The electric actuator has a motor drive that provides torque to operate a valve. Electric actuators are frequently used on multi-turn valves such as gate
or globe valves. With the addition of a quarter turn gearbox, they can be utilized on ball, plug or other quarter turn valves. Nowadays electric actuators
specially made for valves with many in-built control systems – torque, position, remote indication, manual override, etc. They are also available for
different power supply conditions – voltage (AC or DC), phase, frequency, etc.
Pneumatic actuators
These actuators are popularly used as air is easily available in any industry. There are various types of pneumatic actuators - rack-and-pinion, scotch-
yoke, canted scotch-yoke, etc. Based on the construction, the output torque characteristics of the actuator change considerably. By adding a spring
pack, fail safe mode can be easily achieved. Linear pneumatic actuators are also available suitable for gate or globe valves. They can be piston or
diaphragm type actuators.

Hydraulic actuators

When the torque requirement of valve is high or when compact actuator is required, hydraulic actuators are used. There are various types of hydraulic
actuators - double acting, scotch-yoke, canted scotch-yoke, etc. Based on the construction, the output torque characteristics of the actuator change
considerably. By adding a spring pack, fail safe mode can be easily achieved. Linear hydraulic actuators are also available suitable for gate or globe
valves. They are normally piston type actuators.
Codes and Standards
There are many international codes and standards applicable to valves and actuators. Good amount of technical requirements are given in these
standards. The popular institutes are given below:

Institute Abbreviation Website

American Petroleum Institute API api.org
American Society of Mechanical Engineers ASME asme.org
American Society for Testing and Materials ASTM astm.org
American Water Works Association AWWA awwa.org
American National Standards Institute ANSI asni.org
Manufacturers Standardization Society MSS mss-hg.org
American Welding Society aws aws.org
British Standards Institute BSI bsigroup.com
Bureau of Indian Standards BIS bis.org.in
International Organization for Standardization ISO iso.org
National Association of Corrosion Engineers NACE nace.org
Deutsches Institut für Normung DIN din.de
Conclusion

In this section, simple basic principles of valves and actuators are described. However in each type of valves or actuators, there are innumerable
variations available. For example, in gate valves, there are variations like solid disc, flexible disc, parallel slide, double disc, expanding disc, slab disc,
etc. It is highly recommended to recognize the possible variations and select the correct type based on recommendations from valve manufacturers or
valve experts.
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 Sigma Flow Control India Limited

VIVEK KUMAR NEOTIA | Director

KOLKATA | West Bengal
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 simulationhub (CCTech)
 ROHIT CHAVAN | BU Head - simulationHub
PUNE | Maharashtra
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 Sri Ramkarthic Polymers Private Limited

P RAMACHANDRAN | General Manager - Business Development & Commercial

COIMBATORE | Tamil Nadu
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 STS Valves India Private Limited (Formerly Talis Valves)

P V LAXMI PRASANNA | Internal Sales - SCM

HYDERABAD | Telangana
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 Susin I-Tork India Private Limited

S MUTHUKUMAR | CMD
COIMBATORE | Tamil Nadu
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 SWIMS Technologies Private Limited

 SHYAM MEHTA | Vice Chairman
HUBBALLI | Karnataka
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 Tarasree Technocast Private Limited

AAKASH | Director
FARIDABAD | Haryana
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 Teadit Packing & Gaskets Private Limited

HARSH JAIN | Financial Director

VADODARA | Gujarat
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 Tecnik Valves Private Limited

SUNIL LATURIYA | Director Operations

BOISAR | Maharashtra
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 Tubefit Engineers
 MRS. SHRADDHA SHRIKANT NARVEKAR | Sr. Manager Sales and Marketing
VASAI | Maharashtra
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 UNP Polyvalves India Private Limited

UTSAV SHAH | Director

VADODARA | Gujarat
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 V-Tork Controls

R RAHUL | Team Leader- Inside Sales & Applications

COIMBATORE | Tamil Nadu
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 VAG Valves India Private Limited

MURALI KALAMULA | Head of Business Development & Marketing

HYDERABAD | Telangana
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 Valves Industries
 RAJEN PAREKH | Partner
MUMBAI | Maharashtra
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 Velan Valves India Private Limited

M JAYANTHAN | Director Quotations and Export sales

COIMBATORE | Tamil Nadu
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 Venus Valves & Engineering Works

KRISHNA AGARWAL | Promoter

HOWRAH | West Bengal
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 Vinir Engineering Private Limited

ROOPA DB | Sr. Executive Sales

BANGALORE | Karnataka
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 Witzenmann India Private Limited

SUBASH BALAKRISHNAN | Key Account Manager
CHENNAI | Tamil Nadu
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