INSTALLATION MANUAL

FULL DC INVERTER XPOWER VRF OUTDOOR UNIT

Thank you very much for purchasing our air conditioner.

Before using your air conditioner , please read this manual carefully and keep it for future reference.

Caution: The heating function of an indoor unit is available only when it is connected to
a cooling & heating outdoor unit.
 CONTENTS PAGE Follow these instructions carefully for installation.
Improper installation may cause water leaks, electrical shocks,
or fires.
PRECAUTIONS........................................................................................1
CONSTRUCTION CHECKPOINTS..............................................................2 When installing the unit in a small room, keep the refrigerant
concentration below the safety limit in case of leaks.
ACCESSORIES........................................................................................3
Contact the place of purchase for more information. Excessive
OUTDOOR UNIT INSTALLATION..............................................................4 refrigerant in a closed ambient environment can lead to oxygen
deficiency.
REFRIGERANT PIPE..............................................................................12
ELECTRIC WIRING................................................................................19 Use the enclosed accessories and parts for installation.
Failure to do so may cause the unit to fall or cause water leaks,
TRIAL RUN.............................................................................................24
electric shocks, or fires.
CUSTMER DETAILS................................................................................26
Install the unit in a stable location that can bear its weight.
Failure to do so may cause injury and damage the unit if it falls.

Follow national wiring regulations when installing the unit.

Do not install the unit in the laundry room.

Disconnect all electric circuits before accessing the

1. PRECAUTIONS terminals.

Position the unit so that the plug is accessible.

Precautions before reading the Installation manual. Mark the direction of flow with a symbol or words.

This Installation manual is for the outdoor unit. Follow national wiring regulations when installing the unit,
and use an independent circuit and single outlet.
Refer to the indoor unit Installation manual to install indoor Insufficient electrical circuit capacity or faults can cause electric
parts. shocks or fires.

Please read the power source unit Installation manual to install Connect and clamp the specified cable firmly so that no
the power source unit.
external force can affect the terminal.
A poor connection may cause a fire.
Please refer to the refrigerant distributor Installation manual to
install the refrigerant distributor.
Route the wiring to fix the control board cover properly.
Improper installation may cause the terminal’s connection point
to heat-up, which may cause electric shocks or fires.
There are two types of safety precautions - please read both carefully.
Replace a damaged supply cord through the manufacturer
or agent to avoid hazards.

WARNING An all-pole disconnection switch having a contact separation

of at least 3 mm in all poles should be connected in fixed
Failure to observe a warning may result in death. The wiring.
appliance shall be installed in accordance with national
wiring regulations.
Do not let air or matter enter the refrigeration cycle when
connecting the pipes.
Air or foreign matter may lower capacity and raise pressure,
CAUTION risking an explosion.
Failure to observe a caution may result in serious injury or
damage to the equipment.

After completing installation, ensure the unit works properly. Instruct

the customer on how to operate the unit, and tell them to store this
manual with the owner's manual for future reference.

WARNING
Only qualified service personnel should install, repair or
service the equipment.
Improper installation, repair, or maintenance may result in
electric shocks, short-circuiting, leaks, fires, or other damage to
the equipment.

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1
 Do not modify the length of the power supply cord, use an Young children and elderly should not use the unit
extension cord, or share an outlet with another electric unsupervised.
appliance.
Doing so may cause a fire or electric shocks. Young children should be supervised to ensure they do
not play with the appliance.
Exercise caution during installation in poor weather.
Improper installation may cause an accident if the unit falls. Don't install the air conditioner in the following locations:
Where there’s petrol.
Keep cables away from the copper tube because the
temperature of the refrigerant circuit will be high. In salty air, e.g., coasts (except corrosion-resistant models)

The power cord type designation is H07RN-F. Where there’s caustic gas (e.g., sulfide near a hot spring).
Equipment complies with IEC 61000-3-12. Where voltage vibrations are excessive (e.g., factories).

If the refrigerant leaks during installation, ventilate the area In buses or cabinets.
immediately. In a kitchens with a lot of oil or gas.
Toxic gas may be produced if the refrigerant comes into contact
with fire. Where there are strong electromagnetic waves.
Near flammable materials or gas.
After completing installation, check that the refrigerant
does not leak. Where there are acidic or alkaline liquids that could evaporate.
Toxic gas may be produced if the refrigerant leaks into the Other special conditions.
room and comes into contact with fire, such as a fan heater,
stove, or cooker. The insulation of metal parts in the building and the air
conditioner should comply with the regulation of National
Electric Standard.

CAUTION
2. CONSTRUCTION CHECKPOINTS
Caution: The heating function of the indoor unit is available only
Acceptance and Unpacking
when the indoor unit connected to the outdoor unit for cooling and
heating.
After the machine arrives, check whether it is damaged. If the
surface or inner side of the machine is damaged, submit a
This A/C is an amenity. Do not install it at places where
written report to the shipping company.
machinery, precision instruments, food, plants, animals, or
artwork is stored.
Check whether the model, specifications, and quantity of the
equipment is as per the contract.
Ground the air conditioner.
Do not connect the ground wire to gas or water pipes, lightning
After removing the outer packaging, keep the instructions
rod, or a telephone grounding wire. Incomplete grounding may
securely and ensure you have all the accessories.
result in electric shocks.
Refrigerant pipe
Install an earth leakage breaker.
Failure to install an earth leakage breaker may result in electric
Check the model and name to avoid installing the wrong unit.
shocks.
An additionally purchased refrigerant distributor (manifold
Connect the outdoor unit’s wires before the indoor unit’s
adapter and manifold pipe) must be used for installing the
wires.
refrigerant pipes.
Do not connect the air conditioner to a power source until the
wiring and piping is completed.
The refrigerant pipes must be the specified diameter. The
refrigerant pipe must be filled with nitrogen at a certain
Install and insulate the drainage pipe.
pressure before welding.
Failure to do so may cause leaks and damage.
The refrigerant pipe must be heat insulated.
Install the indoor and outdoor units, power supply wiring,
and connecting wires at least 1 meter from TV sets or
After the refrigerant pipe is installed completely, the indoor unit
radios to prevent image or noise interference.
cannot be powered on before performing the airtight test and
Depending on radio waves, a distance of 1 meter may not be
creating a vacuum. The gas-side and liquid-side pipes must
sufficient enough to eliminate noise.
undergo the airtight test and vacuum extraction.

Airtight test
The refrigerant pipe must undergo the airtight test [with 3.9
MPa(40kgf/cm2) nitrogen].

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2
 To prevent mis-operating the air conditioner, do not entwine the
Creating a vacuum
power cable with the connection wires (low-voltage wires) for
Use the vacuum pump to create a vacuum with the connective
the indoor/outdoor unit.
pipe at the gas side and liquid side concurrently.
Power on the indoor unit after performing the airtight test and
Refrigerant replenishment
creating a vacuum.
If the length is greater than the reference pipe, the refrigerant
For details of setting the address of the outdoor unit, see
replenishment quantity for each system should be calculated
Outdoor unit address bits.
through the formula obtained according to the actual length of
pipe.
Trial run
Record the refrigerant replenishment quantity, actual length of
Remove the six pieces of protective PE foam at the rear of the
the pipe and the height difference of the indoor & outdoor unit
unit before powering it on. Be careful not to damage the fin or
onto the operation confirmation table of the outdoor unit in
the heat exchange performance may be affected.
advance for future reference.
Perform the trial run only after the outdoor unit has been
Electric wiring
powered on for over 12 hours.
Select the power supply capacity and wire size according to
the design manual. The power cable for the air conditioner is
generally thicker than the power cable for the motor.

3. ACCESSORIES Table.3-1

Name All units Outline Function

Outdoor unit installation

manual 1

Guideline of outdoor unit

main control board 1

Outdoor unit owner’s Deliver it to the customer

manual 1

Indoor unit owner’s manual Deliver it to the customer

2

Screw bag(accessory) 1 For maintenance

Flat-head screwdriver Used for DIP switches of indoor

for DIP switch 1 and outdoor units

90° bell-end elbow 1 For connecting pipes

Seal plug 8 For cleaning pipes

Connective pipe accessory 3 For connecting pipes

Matched resistance(network
matched wire group) 2 Enhance communication stability

Cable clip kit 1(Optional) For grooving the power wire

Simple wrench For removing screws from the side plates

1

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3
 4. OUTDOOR UNIT INSTALLATION
4.1 Outdoor unit combination
Table.4-1

(HP) Max
Outdoor unit
Max Qty.of recommeded
capacity 8 10 12 14 16 18 20 22 indoor units Qty. of
Combination indoor units
way(HP)
8 ● 13 7
10 ● 16 9
12 ● 20 11
14 ● 23 13
16 ● 26 15
18 ● 29 16
20 ● 33 18
22 ● 36 20
24 ●● 39 22
26 ● ● 43 24
28 ● ● 46 26
30 50 27
32 ● ● 53 29
34 ● ● 56 31
36 ●● 59 32
38 ● ● 63 35
40 ● ● 64 36
42 ● ● 64 38
44 ●● 64 38
46 ●● ● 64 38
48 64 38
50 64 38
52 64 38
54 64 38
56 ● ●● 64 40
58 ●● ● 64 40
60 ● ●● 64 40
62 ● ●● 64 40
64 ● ●● 64 40
66 ●●● 64 40
68 ●● ●● 64 44
70 64 44
72 64 44
74 64 44
76 64 44
78 ● ●●● 64 48
80 ●● ●● 64 48
82 ● ●●● 64 48
84 ● ●●● 64 48
86 ● ●●● 64 48
88 ●●●● 64 48

CAUTION
● When all of the indoor units in the system run simultaneously, their total capacity should less than or equal to the combined capacity of
the outdoor units. Otherwise, overloading will occur if working conditions are bad or the space is narrow.
● If all the indoor units are not running in the system simultaneously, their maximum total capacity can be 130％ of the combined capacity of
outdoor units.
● If the system is used in cold environments (ambient temperature is under -10℃) or in high-heat and overloaded conditions, the total
capacity of the indoor units should less than the combined capacity of the outdoor units.

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4.2 Dimension of outdoor unit 4.3 Selecting the installation position
8~12 HP Unit:mm Ensure that the outdoor unit is installed in a dry, well-ventilated
place.

Ensure that the noise and exhaust ventilation of the outdoor

unit do not affect the neighbors or surrounding ventilation.

Ensure that the outdoor unit is installed in a well-ventilated

1635

place that is as close as possible to the indoor unit.

Ensure that the outdoor unit is installed in a cool place out of

direct sunshine or radiation of high-temp heat source.

Do not install the outdoor unit in a dirty or severely polluted

place to avoid blocking the heat exchanger in the outdoor unit.

990 Do not install the outdoor unit where there is oil pollution or
harmful gases such as sulfurous gas.

Do not install the outdoor unit where the air is salty air (except
corrosion-resistant models).
790

Fig.4-1
4.4 Base for outdoor unit
The figure shown above is for reference only and may be
slightly different from the actual product. A solid, correct base can:

14~22 HP Avoid the outdoor unit from sinking.

Avoid abnormal noise from the base.

Base types

Steel structure
1635

Concrete base (see the figure below for the general making
method)

Outdoor unit

1340

Φ10 Expansion bolt

Rubber shockproof mat

790

Solid ground Concrete basement

or roofing h=200mm

Fig.4-2 200mm

The figure shown above is for reference only and may be

slightly different from the actual product. ≥80mm

Fig.4-3

CAUTION

Key points for the base:

The master unit’s base must be solid concrete.

Refer to the structural diagram.

To ensure every point has equal contact, the base

should be on level ground

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5
 If the base is placed on a roof, the detritus layer is not needed,
but the concrete surface must be roughened. The standard Gauge point
concrete mixture ratio is 1:2:4 (cement:sand:cobblestone), and Detect the pressure / Replenish
Φ10 reinforced steel bar must be used. The surface must be refrigerant / create a vacuum

flattened with cement mortar, and the base borders must be Liquid side
(Connected pipe
chamfered. diameter ΦA)
Oil balance pipe
Before constructing the base, ensure the base directly supports (For parallel connecting on
the rear and front folding edges of the bottom panel vertically, the modular units; connected
because these edges are the supported sides of the unit. pipe diameter Φ8)

To drain off seepage, set up a discharge ditch around the base.

Gas side

77
50
Please check the load capacity of the roof. (Connected pipe
diameter ΦB)
C 63 50
When piping from the bottom of the unit, the base height should
no less than 200 mm. Fig.4-5.1 R amplification

Table.4-3 Unit: mm

Position illustration of screw bolt (Unit: mm)

HP
8，10 12 14，16 18, 20, 22
B SIZE
A
A 12.7 15.9 15.9 19

B 25.4 28.6 31.8 31.8

C 229 229 244 244
D
C

15×23 long u-shape hole Fig.4-4

4.5 Outdoor units’ placement sequence &
master and slave unit settings
Table.4-2 Unit: mm Set a system with more than two outdoor units as follows: Place
the outdoor units in sequence from large capacity to small.
HP Mount the largest-capacity unit on the first branch joint site and
set its address as the master unit. Set the other as the slave
8，10, 12 14，16，18, 20, 22
SIZE unit. Take 48HP (composed by 10HP, 16HP and 22HP) as an
example:
A 740 1090 1) Place the 22HP at the side of the first branch joint site.
2) Place the units from large capacity to small (see the detailed
B 990 1340 placement illustration).
3) Set 22HP as the main unit, while the 16HP and the 10HP as
C 723 723
the aux. unit.
D 790 790

Centering position illustration of each connective pipe (Unit: mm) A(22HP) B(16HP) C(10HP)

Outdoor unit
(48HP)

The 1st branch joint Indoor unit A Indoor unit B Indoor unit C

Fig.4-6

R Fig.4-5

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4.6 Installation space for outdoor unit More than two rows

>1m
Ensure enough space for maintenance. The modules in the
same system must be on the same height.(Fig.4-7) >1m

>1m
When installing the unit, leave space for maintenance, as Front Front

>800mm
shown in Fig.4-8. Install the power supply at the side of the
outdoor unit. For the installation procedure, see the Installation
manual for the power supply device.

>1m
Front Front

If there are obstacles above the outdoor unit, refer to Fig.4-13.

Front Front

>1m
100-500mm
(Air-out )
Fig.4-11

(Air-in )
When the outdoor unit is lower than the surrounding obstacle,
(Air-in ) refer to the layout used when the outdoor unit is higher than
the surrounding obstacle. However, to stop cross connection
from the outdoor hot air affecting heat exchange, add an air
director to the exhaust hood of the outdoor unit. See the figure
below. The height of the air director is HD (H-h). Make the air
director on site.
Installation and maintenance surface Fig.4-7

>1000mm
100mm~500mm 100mm~500mm

H- h
>1m
>1m

H
>1000mm >1000mm >1000mm

h
Front Front
>1m

Top view of the outdoor unit 100-500mm

Fig.4-8
Fig.4-12
4.7 Layout
When the outdoor unit is higher than the surrounding obstacle
If miscellaneous items are placed around the outdoor unit, they
One row
must be 800 mm below the top of the outdoor unit or a manual
>800mm

exhaust device must be added.

>1m

D
A
C
>1m B

Front Front
>1m

100-500mm Front view Side view

A
Fig.4-9 A

B B

Tow rows Front view Front view

A >45° B >300mm
>1m

>800mm

C >1000mm D Airflow deflector

>1m
Fig.4-13
Front Front
>1m

Front Front
>1m

100-500mm

Fig.4-10

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7
 4.8 Set the snow-proof function
Applies to snowy areas (see the figure below). Defective
A
equipment may cause a malfunction. Lift the bracket and
install the snow shed at the air inlet and air outlet. 1:2
5~10°

Snow shed for air inlet Snow shed for air outlet

(Hooks on the upright post; one

on each of the upper, middle, and
lower position of the upright post)
Fig.4-17

Snow shed for air inlet

Fig.4-14

4.9 Dismantling the panel

1. Dismantle the front left and right posts: Remove the four screws
from the left and right posts (Fig 4-15). Then rotate the posts, and
lift them by about 2 mm ( Fig 4-16 and Fig 4-17) to remove them.
2. Dismantling the upper panel: Remove the four screws on the left
and right side of the upper panel (Fig 4-18) and then lift it by
about 3 mm to remove it.
Fig.4-18
The figure shown above is for reference only and the actual panel
may be different.
4.10 Explanation of valve

3
1 4
2

Fig.4-15

Fig.4-19

A A
1 Liquid side ball valve

2 Connecting Oil balance pipe(※)

3 Gas side ball valve

4 Needle valve (for pressure tests and adding refrigerant)

A A
※ Note: For a single module, there's no need to connect an oil
balance pipe.

Fig.4-16

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8
4.11 Mount the air deflector Table.4-5 Unit: mm
(If the static pressure of outdoor unit is over 20 Pa, the A A≥300
unit needs to be customized.)
B B≥250
8~12HP Installation illustration
C C≤3000
Example A
750 D 731≤D≤770
E E=A+731
θ θ≤15°

Example B
Support

C
D
Radius

770
Fig.4-20 750
A
Radius
Support B
Radius E 90
C

100
D A
Radius θ
90 B 731

Air outlet louver dimension (optional)

θ
100

Fig.4-24

Air outlet louver dimension (optional)

8 ST3.9 self-threading screws
731
Fig.4-21

8 ST3.9 self-threading screws Remove the

iron filter first

Remove the
iron filter firstly

Fig.4-22
Fig.4-25 Fig.4-26

A A≥300
750 B B≥250
340 C C≤3000
D D=A+750
704

θ θ≤15°
320

Fig.4-23
Table.4-4
8×φ3.3
Static pressure Remark
0Pa Factory default
Remove the wire mesh and connect it to
0～20Pa
the wind duct (less than 3 meters).
Above 20Pa Customization needed

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9
 14~22HP Installation illustration Example B
Example A 1290

Support

C
D
Radius

1310
Fig.4-27 1290
A
B Radius
Support
E 90
C
Radius

100
D A θ
Radius
90 B 630

Air outlet louver dimension (optional)

100

θ
Fig.4-31

Fig.4-28

630
12 x ST3.9 self-threading screws
12 x ST3.9 self-threading screws

Remove the
two iron filters first

Remove the two

iron filters first

Fig.4-29
320
630

Fig.4-33
12×φ3.3 Fig.4-32

300 Fig.4-30
1020 A A≥300
1290 B B≥250
C C≤3000
A A≥300 D D=A+1290
B B≥250 θ θ≤15°
C C≤3000
D 630≤D≤660 NOTE
E E=A+630
θ θ≤15° Before installing the air deflector, remove the mesh enclosure to
prevent air supply blockages.
Table.4-5

Static pressure Remark Mounting the shutter on the unit limits the air volume, cooling
(heating) capacity, and efficiency depending on the shutter
0Pa Factory default angle. Do not mount the shutter or keep it angled to under 15°.
Remove the wire mesh and connect them
0～20Pa
to the wind duct (less than 3 meters). Only one bending site is allowed in the air duct (see as above
Above 20Pa Customization needed figure) or the unit may not function normally.

Install the flexible connector between the unit and the air pipe
to avoid noise from vibrations

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10
 NOTE 12HP Air pressure curve diagram
Air volume(m3/h)
(remove the mesh)
■ Before installing the air deflector, remove the mesh enclosure to 12200
avoid blocking the air supply. 12000

B： ed
■ Mounting the shutter on the unit limits the air volume, cooling

A：

ne
Re s to
11800

De
(heating) capacity, and efficiency depending on the shutter

fa

s e be
ul
angle. Do not mount the shutter or keep it angled to under 15°.

rv c
11600

e us
fa
■ Only one bending site is allowed in the air duct (see as above

po to
ct
11400

or

sit mi
figure) or the unit may not function normally.

io ze
se
■ Please install a soft connector between the air duct and machine

n, d
11200

tt
in
to reduce noise.

gs
■ The Air-duct device should not larger than the cover, because 11000
you have to lift the upright and panel to dismantle them. 10800
■ Independently install the wind scooper. Do not combine the wind 0 10 20 30 40 50
scoopers between units or a fault may occur. Figure 4-34 shown
Static pressure (Pa) Fig.4-36
shows incorrect installation.

Air pressure curve diagram

Air volume(m3/h)14HP,16HP
(remove the mesh)
14600
14400
B：
14200 ne Re
A： ed se
14000 Def s t rve
aul ob p
13800
tf
act e c osi
ory us tion
set
tom ,
13600 tin ize
gs d
13400
Fig.4-34
13200
0 10 20 30 40 50
Static pressure (Pa) Fig.4-37

18HP Air pressure curve diagram

Air volume(m3/h) (remove the mesh)
16100
16050 B：
Curve diagram of static pressure and air flow volume. A： ne Re
16000 De e ds se
fa to rve
15950 ul be po
8HP,10HP Air pressure curve diagram tf
Air volume(m3/h) ac cu sit
(remove the mesh) 15900 to st ion
ry om ,
12200 se ize
15850 tti
12000 ng d
s
B： d

15800
A：

ne
Re s to

11800
De

15750
se be
fa

rv c
ul

11600 0 10 20 30 40 50
e us
tf

po to
ac

11400 Static pressure (Pa)

to

sit mi

Fig.4-38
r

io ze
y

n, d
se

11200
tti
ng

11000 20HP、22HP Air pressure curve diagram

s

Air volume(m3/h) (remove the mesh)

10800 16200
16000
B： s to b

0 10 20 30 40 50
nee
A： tory s

Re

15800
fac

Static pressure (Pa)

ser
d

Fig.4-35
De ettin

15600
ve
fau

15400
pos mize
lt gs

ec

itio

15200
ust

n,
o

15000
14800
d

14600
0 20 40 60 80
Static pressure (Pa) Fig.4-39

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11
 5. REFRIGERANT PIPE

5.1 Length and drop height permitted of the refrigerant piping

Table.5-1
Permitted value Piping(refer to Fig.5-1)
1,000 m L1+(L2+L3+L4+L5+L6+L7+L8+L9+L10+L11
Total pipe length (refer to caution 5 of
(total extended length) conditions 2) +L12)x2+a+b+c+d+e+f+g+h+i+j+k+l+m
Pipe length

Maximum piping (L) Actual length 175m L1+L7+L8+L9+L10+i

(Pipe diameter requirements.
Equivalent length 200m Refer to table. 5-4 or 5-5)
(refer to caution 1)
Pipe(between the farthest indoor 40/90*m
unit and first branch joint) length (refer to caution 5)
L7+L8+L9+L10+i
Outdoor unit up 90m (Refer to caution 3)
Drop height

Indoor unit-outdoor unit

drop height Outdoor unit down 110m (Refer to caution 4)

Indoor unit to indoor unit drop height 30m

Outdoor unit
(one or more outdoor units)
W3 W2 W1 N2
N1 (140)
(12) (12) (22) b N3
(140) c
a (71)
D
C L4
First branch joint
L3
B F

Indoor unit to outdoor unit

E L6 f
L5 e
g1 g2 g3 d N5 N6
L2 N4 (140) (28)

drop height h≤30 m

L A (140)
M L1
G1 Indoor unit
unit and outdoor unit H≤90m
Drop height between indoor

N7 N8
L7 (140) (140)
g h N9
L8 i (71)
G H I
L11
L9
L10 J
j N10
L12 (28)
K L
l m
k N11 N12 N13
(140) (56) (56)
Pipe (between the farthest indoor unit
and first branch joint) length L≤40 m
Pipe (between the farthest indoor unit
and outdoor unit) equivalent length L≤200 m

*1. Level differences cannot be above 90 m unless customization is requested (if the outdoor unit is above the indoor unit).

Fig.5-1

≥300mm

≥300mm
Fig.5-2

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12
 Examples
CAUTION
Reference Fig.5-1
1. The reduced length of the branch joint is the 0.5m of the equiva-
lent length.
2. The inner units should as equal as possible to be installed in the
both sides of the U-shape branch joint.
3. When the outdoor unit is higher and the difference in levels is
over 20 m, set an oil return bend every 10 m in the air pipe of the 5.2 Size of joint pipes for indoor unit
main pipe. See Fig.5-2 for the specification of the oil return bend.
4. When the outdoor unit is lower, H≥40m, the liquid pipe of the
main pipe needs to be increased by one size.
5. The first branch joint connected to the indoor unit must be no Table.5-2
more than 40 m unless the following conditions are met. Then it
Pipe name Code(refer to Fig.5-1)
can extend to 90 m.
Main pipe L1

Indoor unit main pipe L2, L3, L4, L5,... L12

Conditions
Indoor unit aux. pipe a, b, c, d,... m
1. Increase all pipe diameters of the main distribution pipe
Indoor unit branch joint assembly A, B, C, D, E, F, G, H, I, J, K, L
between the first and the last branch joint assembly. (Change the
pipe diameter in the field.) If the pipe diameter of the main slave
Outdoor unit branch joint assembly L, M
pipe is the same as the main pipe, it does not need to be
increased. Outdoor unit connective pipe g1, g2, g3, G1

Examples

Table.5-3 Size of joint pipes for 410A indoor unit

N9 L7+L8+L9+L10+i≤90m,L2,L3,L4,L5,L6,L7,L8,L9,
L10,L11,L12 Need to increase the pipe diameter of the
Capacity of Size of main pipe(mm)
distribution pipe.
indoor unit
Increase the size as follows A(×100W) Available
Gas side Liquid side
φ9.5→φ12.7 φ12.7→φ15.9 φ15.9→φ19.1 branch joint
φ19.1→φ22.2 φ22.2→φ25.4 φ25.4→φ28.6 A<166 Φ15.9 Φ9.5 BJF-224-CM(i)
φ28.6→φ31.8 φ31.8→φ38.1 φ38.1→φ41.2
φ41.2→φ44.5 φ44.5→φ54.0 166≤A<230 Φ19.1 Φ9.5 BJF-224-CM(i)
Conditions
230≤A<330 Φ22.2 Φ9.5 BJF-330-CM(i)
2. When counting the total extended length, the actual length of
330≤A<460 Φ28.6 Φ12.7 BJF-710-CM(i)
above distribution pipes must be doubled (except main pipes and
distribution pipes that do not need to be increased).
460≤A<660 Φ28.6 Φ15.9 BJF-710-CM(i)
L1+(L2+L3+L4+L5+L6+L7+L8+L9+L10+L11
+L12)x2+a+b+c+d+e+f+g+h+i+j+k+l+m≤1000m 660≤A<920 Φ31.8 Φ19.1 BJF-710-CM(i)

Examples 920≤A<1350 Φ19.1 BJF-1344-CM(i)

Φ38.1

Reference Fig. 5-1 1350≤A<1800 Φ41.2 Φ22.2 BJF-E1344-CM(i)

1800≤A Φ44.5 Φ25.4 BJF-E1344-CM(i)

Conditions

e.x.1: Refer to Fig.5-3, the capacity of downstream units to L4 is

3. The length from the indoor unit to the nearest branch joint
140+71=211; the gas pipe for L4 is Φ19.1; the liquid pipe is Φ9.5.
assembly ≤20m
a,b,c,...m≤20m(Pipe diameter requirements, please
refers to Tab .5-9)

Examples

Reference Fig.5-1

Conditions

4. The distance difference between [the outdoor unit to the farthest

indoor unit] and [the outdoor unit to the nearest indoor unit] is
≤40m.
The farthest indoor unit N9
The nearest indoor unit N1
(L1+L7+L8+L9+L10+i)-(L1+L2+L3+a)≤40m

Installation manual

13
 5.3 Select the refrigerant piping type
N2
W3 W2 W1 N1 (140) N3
(12) (12) (22) b (71)
(140) c
a
D
C L4
L3
B F f
E L6
L5 e
g1 g2 g3 d N5 N6
L2 N4 (140) (28)
L A (140)
M L1
G1
N7 N8 N9
L7 (140) (140)
(71)
g h i
L8
G H I
L9 J N10
L11 L10 j (28)
L12
K L
l m
k
N11 N12 N13
(140) (56) (56)
Fig.5-3

Table.5-5 Size of joint pipes for 410A outdoor unit

5.4 Size of joint pipes for outdoor unit When the equivalent length of all liquid
Model pipes ≥ 90m, the size of main pipe(mm)
Base on the following tables, select the diameters of the outdoor
unit connective pipes. If the main accessory pipe is larger than the Gas side Liquid side The 1st branch joint
main pipe, select the larger.
8HP Φ22.2 Φ12.7 BJF-330-CM(i)
Example: parallel connection of three outdoor units 12+12+22
10HP Φ25.4 Φ12.7 BJF-330-CM(i)
(total capacity 46 HP). The total capacity of the indoor units is
1,290, if the equivalent length of all pipes is ≥90 m. According to
12~14HP Φ28.6 Φ15.9 BJF-710-CM(i)
Tab.5-5, the main pipe’s diameter is Φ38.1/Φ22.2. The master
unit’s diameter is Φ38.1/Φ19.1 based on Tab.5-3. Select the Φ31.8 Φ15.9
16HP BJF-710-CM(i)
largest. The main pipe’s diameter is Φ38.1/Φ22.2.
18~22HP Φ31.8 Φ19.1 BJF-710-CM(i)

24HP Φ31.8 Φ19.1 BJF-710-CM(i)

Table.5-4 Size of joint pipes for 410A outdoor unit 26~34HP Φ38.1 Φ22.2 BJF-1344-CM(i)

When the equivalent length of all liquid 36~50HP Φ38.1 Φ22.2 BJF-1344-CM(i)
Model pipes < 90 m, the size of the main pipe (mm)
Gas side Liquid side The 1st branch joint 52~66HP Φ44.5 Φ25.4 BJF-E1344-CM(i)

8HP Φ22.2 Φ9.53 BJF-330-CM(i) 68~88HP Φ54.0 Φ25.4 BJF-E1500-CM(i)

10HP Φ22.2 Φ9.53 BJF-330-CM(i)

5.5 Branch pipes for outdoor unit
12~14HP Φ25.4 Φ12.7 BJF-330-CM(i)
Table.5-6
16HP Φ28.6 Φ12.7 BJF-710-CM(i)
Outdoor unit pipe connection
opening dimension (mm)
18~22HP Φ28.6 Φ15.9 BJF-710-CM(i) Model
Gas side Liquid side
24HP Φ28.6 Φ15.9 BJF-710-CM(i)
8~12HP Φ25.4 Φ12.7
26~34HP Φ31.8 Φ19.1 BJF-710-CM(i)
14~22HP Φ31.8 Φ15.9
36~50HP Φ38.1 Φ19.1 BJF-1344-CM(i)

52~66HP Φ41.2 Φ22.2 BJF-E1344-CM(i)

68~88HP Φ44.5 Φ25.4 BJF-E1344-CM(i)

Installation manual

14
 5.6 Branch pipes for indoor unit Table.5-9 Unit: mm

Based on Tab.5-7 and Tab.5-8, select the multi connection pipes When the branch When the branch
for the outdoor unit. Before installation, read the installation
Indoor unit joint’s length ≤10 m joint’s length＞10 m
manual for Outdoor Unit branch joints.
capacity
A(×100W)
Gas side Liquid side Gas side Liquid side
Table.5-7 Outdoor unit multi-connective pipe assembly (Illustration)
A≤45 Φ12.7 Φ6.4 Φ15.9 Φ9.5
Outdoor A≥56 Φ15.9 Φ9.5 Φ19.1 Φ12.7
unit Qty. Illustration
A The branch joint in the inside of the unit.
There are a~m branch joints in the inside of the unit. The
branch joint diameter should be selected as per Tab. 5-9.

2 units g2 g1 B Main pipe inside the unit (Refer to Table. 5-3)

Main pipe
L
1) The main pipe L4 with N2, N3 downstream indoor units has a
total capacity of 140+71=211l. Pipe L4 diameter is Φ19.1/Φ
9.5. So, select BJF-224-CM(i) for branch joint D.
3 units
g3 g2 g1 2) The main pipe L3 with N1~N3 downstream indoor units has a
Main pipe
M total capacity of 140×2+71=351. Pipe L3 diameter is Φ28.6/ Φ
L
G1 12.7. So, select BJF-710-CM(i) for branch joint C.

3) The main pipe L6 with N5, N6 downstream indoor units has a

total capacity is 140+28=168. Pipe L4 diameter is Φ19.1/Φ 9.5.
So, select BJF-224-CM(i) for branch joint F.
4 units g4 g3 g2 g1
Main pipe 4) The main pipe L5 with N4~N6 downstream indoor units has a
M N total capacity of 140×2+28=308. Pipe L5 diameter is Φ22.2/ Φ
L
G1 G2 9.5. So, select BJF-330-CM(i) for branch joint E.

5) The main pipe L2 with N1~N6 downstream indoor units has a

total capacity of 140×4+71+28=659. Pipe L2 diameter is Φ
Table.5-8 Outdoor unit multi-connective pipe assembly 28.6/Φ15.9. So, select BJF-710-CM(i) for branch joint B.

6) The main pipe L10 with N9, N10 downstream indoor units has
Outdoor Outdoor unit connective Parallel connect a total capacity of 71+28=99. Pipe L10 diameter is Φ15.9/Φ
with the branch
unit Qty. pipe diameter Main pipe 9.5. So, select BJF-224-CM(i) for branch joint J.
joint assembly
g1, g2: The main pipe L9 with N8~N10 downstream indoor units has a
L: 7)
2 units 8~12HP: Φ25.4/Φ12.7; total capacity of 140+71+28=239. Pipe L9 diameter is Φ
BJC-02-CM (i) 22.2/Φ9.5. So, select BJF-330-CM(i) for branch joint I.
14~22HP: Φ31.8/Φ15.9
g1, g2, g3: 8) The main pipe L8 with N7~N10 downstream indoor units has a
total capacity of 140X2+71+28=379. Pipe L8 diameter is Φ
8~12HP: Φ25.4/Φ12.7; L+M: 28.6/Φ12.7. So, select BJF-710-CM(i) for branch joint H.
3 units Refer to
14~22HP: Φ31.8/Φ15.9; BJC-03-CM(i) Table. 5-4
or 5-5 for 9) The main pipe L12 with N12, N13 downstream indoor units
G1: Φ38.1/Φ19.1 main has a total capacity of 56×2=112. Pipe L12 diameter is Φ
g1, g2, g3, g4: pipe’s 15.9/Φ9.5. So, select BJF-224-CM(i) for branch joint L.
dimensions
8~12HP: Φ25.4/Φ12.7; The main pipe L11 with N11~N13 downstream indoor units has
4 units L+M+N: 10)
14~22HP: Φ31.8/Φ15.9; a total capacity of 140+56×2＝252. Pipe L11 diameter is Φ
BJC-04-CM(i)
22.2/Φ9.5. So, select BJF-330-CM(i) for branch joint K.
G1: Φ38.1/Φ19.1;
G2: Φ41.2/Φ22.2 11) The main pipe L7 with N7~N13 downstream indoor units has a
total capacity of 140×3+71+56×2+28＝631, the pipe L7
Note: The pipe assemblies in the above table are special to this diameter is Φ28.6/Φ15.9. So, select BJF-710-CM(i) for branch
model and must be purchased separately. joint G.

12) The branch joint A with N1~N13 downstream indoor units has
5.7 Example a total capacity of 140×7+71×2+56×2+28×2＝1290. So, select
BJF-1344-CM(i) for branch joint A.
1) Take (22+12+12) HP with three modules as an example to
clarify pipe selection. C Example: parallel connection of three outdoor units 12+12+22
(total capacity 46 HP). The total capacity of the indoor units is
2) Take Fig.5-4 as an example, where the equivalent length of all 1,290, if the equivalent length of all pipes is ≥90 m. According
pipes is larger than 90 m. to Tab.5-5, the main pipe’s diameter is Φ38.1/Φ22.2. The
master unit’s diameter is Φ38.1/Φ19.1 based on Tab.5-3.
Select the largest. The main pipe’s diameter is Φ38.1/Φ22.2

Installation manual

15
 N2
W3 W2 W1 N1 (140) N3
(12) (12) (22) b (71)
(140) c
a
D
C L4
L3 L6
B F f
E e
L5 N5 N6
g1 g2 g3 d
L2 N4 (140) (28)
L A (140)
M L1
G1
N7 N8 N9
L7 (140) (140)
(71)
g h i
L8
G H I
L9 J N10
L11 L10 j (28)
L12
K L
l m
k
N11 N12 N13
(140) (56) (56) Fig.5-4
D Parallel connect the outdoor units

1) The outdoor unit linked by Pipe g1 is 12HP, which parallel

connects with the outdoor unit. Refer to Tab.5-8 the connective
pipe g1 diameter is Φ25.4/Φ12.7.
The outdoor unit linked by Pipe g2 is 12HP, which parallel
connects with the outdoor unit. Refer to Tab.5-8 the connective
pipe g2 diameter is Φ25.4/Φ12.7.
The outdoor unit linked by Pipe g3 is 22HP, which parallel Outdoor unit
connects with the outdoor unit. Refer to Tab.5-8 the connective
pipe g3 diameter is Φ31.8/Φ15.9.

2) The upstream of G1 is the two parallel connected outdoor units.

Refer to Tab.5-8 to select the three parallel connected outdoor Gas side of shut-off valve
Liquid side of
units. The pipe diameter isΦ38.1/Φ19.1. shut-off valve

Nitrogen
3) Parallel connect the three outdoor units. Refer to Tab.5-8 to select
BJC-03-CM(i) for outdoor unit connective pipes (L+M).
Gas pipe Indoor unit
Liquid pipe

Fig.5-5

5.8 Remove dirt or water from the pipe CAUTION

● Pressurized nitrogen（3.9MPa；40 kgf/cm2）is used for
Ensure there is no dirt or water before connecting the piping to
the airtight test.
the outdoor units.
● Do not bring pressure into the float valve directly.
(See Fig. 5-5）
Wash the piping with high pressure nitrogen. Do not use the
● Do not use oxygen, combustible gas, or toxic gas to
refrigerant of the outdoor unit. conduct the airtight test.
● When welding, use a wet cloth to insulate the two shut-off
valves for protection.
5.9 Gas tight test ● Avoid equipment damage by not maintaining the pressure
for too long.
1) When setting up the indoor unit pipeline, connect the
high-pressure pipe to the shut-off valve first.

2) Weld the pipe at the low-pressure side of the meter connector. 5.10 Vacuum with vacuum pump

3) Use the vacuum pump for discharging air inside the liquid 1) Use the vacuum pump. The vacuum level needs to be lower
side of the shut-off valve and meter connecter until it reaches than -0.1MPa and the air discharge capacity above 4L/S.
-1 kgf/cm2.
2) There is no need to create a vacuum in the outdoor unit, so
4) Close the vacuum pump and charge 40 kgf/cm2 of nitrogen gas do not open the outdoor unit gas and liquid pipe shut-off
from the piston of the shut-off valve and meter connector. The valves.
pressure inside should be maintained for no less than 24 hrs.
3) Ensure the vacuum pump’s is -0.1 MPa or below after it has
5) During the airtight test, weld the float valve and pipe at the ran for 2 hrs or more. If it runs for more than 3 hrs and cannot
low-pressure side. get to -0.1MPa or below, check whether water has mixed or
gas has leaked inside the pipe.

Installation manual

16
Connect with vacuum pump

Run the pump (2 hrs or more)

1. Close the valve in the

When get the vacuum level vacuum meter.
-0.1MPa, keep the pump 2. Cut the connection
running for 20-60 mins between the pressure
meter and vacuum pump.
3. Close the vacuum
Shut down the pump.
vacuum pump

√ Correct Fig.5-7
Place in vacuum state (for 1 hour or more)
Fig.5-6

CAUTION

Mixed use of different refrigerants or tools and measurement

instruments that are in direct contact with the refrigerants is not
allowed.

Do not use refrigerant gas for creating a vacuum.

If the vacuum level cannot reach -0.1M Pa, check if there’s a leak.
If not, run the vacuum pump again for 1-2 hrs. × Incorrect Fig.5-8

5.11 Refrigerant amount to be added

Calculate the refrigerant to be added based on the diameter

and length of the liquid-side pipe for the outdoor/indoor unit
connection. The refrigerant is R410A.

Table.5-10
Pipe size on Refrigerant to
liquid side be added per meter
Φ6.4 0.022kg
Φ9.5 0.057kg
Φ12.7 0.110kg
Φ15.9 0.170kg
√ Correct Fig.5-9
Φ19.1 0.260kg
Φ22.2 0.360kg
Φ25.4 0.520kg
Φ28.6 0.680kg

5.12 Key installation points for connective

pipes between outdoor units
1) Connect the pipes between outdoor units horizontally
(Fig.5-7 and Fig.5-8). Avoid a concave shape at the junction
site (see Fig.5-9).

2) No pipes connecting the outdoor units can exceed the height × Incorrect
of the pipe outlets (see Fig.5-10).
Fig.5-10

Installation manual

17
3) The branch joint must be installed horizontally. The error angle
cannot be more than 10° or a fault may occur.

U-shaped branch joint

Direction view

Incorrect Correct

10°
10°

Fig.5-14
Horizontal surface

Fig.5-11

4) To stop oil accumulating in the outdoor unit, install the branch

joints correctly.

Fig.5-15

Fig.5-12

Fig.5-13

Installation manual

18
6. ELECTRIC WIRING The display contains the following:
1) Normal display: On standby, the high position displays the
6.1 Sw2 query instructions address of the outdoor unit, and the low position displays the Qty.
of indoor units that can communicate with the outdoor units. When
Apply the SW2 spot check Table.6-1
running, it will display the rotation frequency of the compressor.
No. Display content (normal) Note 2) Operation mode: 0-OFF; 2-Cooling; 3-Heating; 4-Constraint
cooling.
1 Outdoor unit address 0,1,2,3 3) Fan speed: 0-stop; 1~15: speed increases sequentially; 15 is the
max. fan speed.
4) EXV opening angle: Pulse count=display value×8;
2 Outdoor unit capacity 8,10,12,14,16,18,20,22 5) Priority mode: 0-heating priority mode; 1-cooling priority mode;
Available for 2-Number 63 and higher operating modes first; 3-responds to
3 Modular outdoor unit qty. heating mode only; 4-responds to cooling mode only.
main unit
6) Night noise control mode: 0-Night noise control mode; 1- silent
Available for
4 Qty.setting of indoor units mode ; 2-most silent mode; 3-no priority.
main unit
7) Static pressure mode: 0-Static pressure is 0 Mpa ; 1-Static
Capacity
5 Total capacity of outdoor units pressure mode is low pressure ; 2-Static pressure mode is
requirement
medium pressure ; 3-high static pressure mode is high pressure.
Total requirements on indoor unit Available for
6 capacity main unit
Total requirements on correct Available for
7
main unit corrected
6.2 Terminal base function
main unit
Operation mode 0,2,3,4
8
Outdoor units’ capacity when Capacity A B C N
9 running requirement

10 Speed of fan A

11 Speed of fan B

12 Actual value To 380-415V 3N~ 50Hz/60Hz

T2B/T2 average temp. Fig.6-1

13 T3 pipe temp. Actual value

14 T4 ambient temp. Actual value

Discharge Temp.of Inverter Actual value
15 compressor A
Discharge Temp.of Inverter
16 Actual value
compressor B
17 Heat sink Temp. Actual value Outdoor units Indoor units
Network Indoor units Outdoor units
centralized centralized
Discharge pressure corresponding accounting communication communication
18 to the saturation temperature Actual value +30 monitoring controls
Fig.6-2
19 Current of inverter compressor A Actual value

Current of inverter compressor B Actual value

20 6.3 Electric wiring system and installation
21 Opening angle of EXV A Outdoor unit power wiring

22 Opening angle of EXV B

23 High pressure Display value×0.1MPa Outdoor unit Leakage Manual

power supply protector switch
24 Low pressure (reserve)
380-415V 3N~ 50Hz/60Hz
Qty. of indoor units That can communicate
25 with indoor units
Indoor unit power wiring Fig.6-3
26 Qty. of working Indoor units Actual value
Indoor power
Priority mode 0,1,2,3,4
27 Leakage protector

28 Night noise control mode 0,1,2,3 Manual switch Branch box

29 Static pressure mode 0,1,2,3
30 DC voltage A
1 2 3 4 5 6 7 8
31 DC voltage B
Indoor unit
32 Reserve
If there is no protection or error,
33 Last-time error or protection code the panal will diaplay 8.8.8.
9 10 11 12 13 14 15 16

34 Times of error clearance

Fig.6-4
35 ---- Check end

Installation manual

19
 CAUTION
Set refrigerant piping system, signal wires between
indoor-indoor unit, and that between outdoor-outdoor unit
into one system.
Power must unified supply to all indoor units in the same
system.
Please do not put the signal wire and power wire in the
same wire tube; keep distance between the two tubes.
(Current capacity of power supply: less than 10A--300mm,
less than 50A--500mm.)
Make sure to set address of outdoor unit in case of parallel
multi-outdoor units.

6.4 Electric parameter form of outdoor unit

Table.6-2

Outdoor Unit Power Current Compressor OFM

System
Voltage Hz Min. Max. MCA TOCA MFA MSC RLA KW FLA
(V) (V) (V) (A) (A) (A) (A) (A) (A)

50/
8HP 380~415 60 342 456 22.0 24.6 25 - 7.2 0.56 4.6

50/
10HP 380~415 60 342 456 23.1 24.6 25 8.7 0.56 4.6
-

50/
12HP 380~415 60 342 456 25.3 26.9 30 - 9.8 0.56 4.5

50/ -
14HP 380~415 60 342 456 30.0 29.2 35 7.1X2 0.56X2 2.8+2.4

50/ -
16HP 380~415 60 342 456 32.9 29.2 35 7.8X2 0.56X2 2.8+2.4

50/ -
18HP 380~415 60 342 456 37.8 42.4 40 10.0+6.0 0.56X2 3.9+3.5

20HP 380~415
50/
342 456 45.3 53.4 50
- 10.9X2 0.56X2 4.0+3.4
60

50/
22HP 380~415 60 342 456 49.4 53.4 50 - 11.7X2 4.0+3.4
0.56X2

Notes:
1.The current value of combination unit is the total value of each basic model(refer to Table.6-2)
For example: 46HP=22HP+12HP+12HP
Power current: MCA=49.4+25.3+25.3=100
TOCA=53.4+26.9+26.9=107.2
MFA=50+30+30=110
Compressor: RLA=11.7X2+9.8+9.8=43.0
OFM: FLA=4.0+3.4+4.5+4.5=16.4
2. RLA is based on the following conditions, Indoor temp. 27°C DB/19°C WB, Outdoor temp. 35°C DB
3. TOCA means the total value of each OC set.
4. MSC means the Max. current during the starting of compressor.
5. Voltage range units are suitable for use on electrical systems where voltage supplied to unit terminals
is not below or above listed range limits.
6. Maximum allowable voltage variation between phase is 2%
7. Selection wire size based on the larger value of MCA or TOCA
8. MFA is used to select the circuit breaker and the ground fault circuit interrupter (earth circuit breaker).
Remark:
MCA: Min. Current Amps. (A) TOCA: Total Over-current Amps. (A) MFA: Max. Fuse Amps. (A) MSC: Max. Starting Amps. (A)
RLA: Rated Locked Amps. (A) OFM:Outdoor Fan Motor. FLA: Full Load Amps. (A) KW: Rated Motor Output (KW)

Installation manual

20
6.5 Electric wiring system and installation With power facilities

Outdoor unit Manual

CAUTION power supply
Leakage
protector switch
380-415V 3N~ 50Hz/60Hz
Select the power supply for the indoor units and outdoor C
units separately.
Outdoor unit GND
The power supply should have a specified branch circuit
with a leakage protector and manual switch.
Outdoor unit GND
The power supply, leakage protector, and manual for all the
indoor units connecting to the same outdoor unit should be
universal. (Set the power supply for all indoor units in one GND
( a) Outdoor unit
system on the same circuit. It should turn the units on and
off at the same time, or it will degrade service life or stop the
units from turning on at all.) Branch box Outdoor unit GND

Install the connective wiring system between the indoor and Fig.6-5
outdoor units together with the refrigerant piping system.

Use a 3-core shielded wire as a signal wire between indoor

and outdoor units. A multi-core wire is unavailable. Power facilities 1 Outdoor unit
GND
(with leakage protector)
Comply with relevant National Electric Standard.
Outdoor unit
Manual GND
Power wiring should be completed by a professional switch for
the leakage
electrician. protector
(a)
Outdoor unit
GND
(b)

Outdoor unit
GND
Branch box
6.5.1 Outdoor unit power wiring

Separate Power Supply (without power facility) (See Outdoor unit

GND
Table.6-3) Power facilities 2
(with leakage protector)
Table.6-3 Outdoor unit
GND
Item Min. Power wire diameter (mm ) Manual switch
2

Wiring of mental and synthetic resin (A)

Power Leakage Fig.6-6
supply Size Grounding protector
(Continuous length Capacity Fuse
Model of pipe m) wire
4×10 mm2 (<20 m)
8~12HP 1×10 mm2 32 25 Select the wire diameter
4×16 mm2 (<50 m)
Power wiring refers to the main wire (a) connecting to branch
4×10 mm2 (<20 m) box and the wiring (b) between branch box and power
380-415V 2 100mA
14HP 4×16 mm2 (<50 m) 1×10 mm 40 35
facilities. Please select the wire diameter according to the
3N~ 50Hz 0.1sec or
/60Hz 4×10 mm2 (<20 m) less following requirements.
16HP 1×10 mm2 40 35
4×16 mm2 (<50 m)
4×16 mm2 (<20 m) Diameter of main wire (a)
18HP 1×16mm2 50 40
4×25 mm2 (<50 m) Depends on the total horsepower of the outdoor unit and
following table.
4×16 mm2 (<20 m)
20~22HP 1×16mm2 63 50 e.g., In system: (8Hp×1unit+8Hp×1unit+10Hp×1unit)
4×25 mm2 (<50 m)
Total Hp=26Hp→(Table.6-3)→size of wire=35mm2(within
50m)

NOTE Wiring (b): between the branch box and power equipment.
Depends on the total number of outdoor units. Fewer than
Select the power cord for these models separately according five means the diameter is the same as of the diameter of the
to relevant standard. main wire (a); More than six requires two electric control
boxes. The diameter of the wiring depends on the total
The wiring diameter and the length in the table indicate that horsepower of outdoor units connecting to each electric
the voltage drop range is within 2%. If the length exceeds the control box and the following table.
above figure, please select the wire diameter according to
the relevant standard. Select wire diameter (≥) (table.6-4) (unit :mm2)

Installation manual

21
 Table.6-4
Select the capacity of manual switch and fuse of the branch
Total HP <20m <50m box.
8 10 16
See the following table. When there are no power facilities, it
10 10 16 depends on the outdoor unit it connects to.
12 10 16
See table.6-4 below. When there is power, it depends on total
14 16 25 horsepower.
16 16 25
18 16 25 Table.6-5 Total horsepower, capacity of manual switch and fuse
20 16 25
Total (HP) Manual switch (A) Fuse(A) Total (HP) Manual switch (A) Fuse(A)
22 16 25
8~12 32 25 30~34 100 80
24 25 35
14 40 35 36~40 125 100
26 25 35
16 40 35 42~44 125 100
28 25 35
18 50 40 46~50 150 125
30 35 50
20~22 63 50 52~60 200 150
32 35 50
24~28 80 70 62~88 250 200
34 35 50
36 35 50
38 35 50
40 35 50
42 50 70
Indoor power supply
44 50 70
Indoor power
46 50 70 Leakage protector
48 50 70
Manual switch Branch box
50 70 95
52 70 95
54 70 95 1 2 3 4 5 6 7 8

56 90 110
Indoor unit
58 90 110
60 90 110
62 90 110
9 10 11 12 13 14 15 16

64 90 110
66 Fig.6-7
90 110
68 90 110
70 90 110 CAUTION
72 90 110
Set the refrigerant piping system, signal wires between
74 90 110 indoor-indoor unit, and those between the outdoor-outdoor
76 90 110 unit into one system.
78 90 110
Unify the power supply to all indoor units in the same
80 90 110 system.
82 90 110
Do not put the signal wire and power wire in the same wire
84 90 110 tube; keep some distance between the two tubes. (Current
86 90 110 capacity of the power supply: less than 10A--300mm, less
than 50A--500mm.)
88 90 110
Set the address of the outdoor unit in case there are parallel
multi-outdoor units.

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22
6.5.2 Cable clips of main power wire instructions 6.6 Control system and Installation
The attached cable clip includes two parts: the base and upper
cover. The base is installed in the electric control box located under The control line should be shielded wire. Using other wire
the terminals. The upper cover is put together with the other acces- will cause signal interference and faulty operations.
sories as an attachment.
Both the front and back side of the cable clip can be used to groove The shielded nets on the two sides of shielded wires are
wire. Groove the wire according to its size. either grounded to the earth, or connected with each other
The upper cover of the cable clip must be fixed with three M4*30mm and jointed to the sheet metal along to the earth.
screws.
When the cross section of the power wire is less than 10 mm2, The control wire cannot be bound with the refrigerant
groove the power wires as one. When stripping the outermost pipeline and power wire. When the power wire and control
insulating layer, keep the sum of the stripped length and terminal wire are distributed in parallel, keep the gap between them
length to less than 70 mm, as shown in Fig.6-8: above 300 mm to prevent signal interference.

The control wire must not form a closed loop.

Control wire has polarity, so be careful when connecting it.

NOTE
The shield net should be grounded at the wiring terminal
of the outdoor unit. The inlet and outlet wire net of indoor
communication wire should be connected directly and not
grounded. It should form an open circuit at the shield net
of final indoor unit.
Fig.6-8

When the cross section of the power wire is more than 10 mm2,
groove the power wires separately. When stripping the outer wire,
ensure the sum of stripped length and terminal length is between 6.7 Signal wire of indoor/outdoor units
100 mm and 200 mm, as shown in Fig.6-9:
Signal wire of indoor/outdoor unit adopts 3-core shielded wire
(≥0.75 mm2), which has polarity, so please connect it correctly.
Outdoor unit Outdoor unit Outdoor unit Outdoor unit
(master unit) (slave unit) (slave unit) (slave unit)

(All shield terminals of shield wires

connect to COMM terminal )

(P Q E) (H1 H2 E)
(H1 H2 E) (H1 H2 E) (H1 H2 E)
Signal wire between outdoor units

The closed end of shield wire

(P Q E)

Fig.6-9
Signal wire of
indoor/outdoor units
CAUTION Group control
Matching

P
resistor

First, connect the power wires and terminals and then groove the
Q (open)
wires, or installation will be hard.

When installing the main power wire, strip of appropriate length of

the insulation layer according to the groove and position of the
The indoor unit at the terminal of communication system should
cable clip.
parallel-connect to impedance between port P and port Q.
When installing the three fixed screws, twisting the length should
ensure displacement is less than 2 mm when applying 100 N force Fig.6-10
onto the wire. Twisting it incorrectly will damage the protective
cover of the power wire.

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23
 6.8 Example for power wire connection Fully turn on the air pipe stop valve, liquid pipe stop valve, oil
balance valve, and air balance valve. If the above valves are
Power(380-415V 3N~ 50Hz/60Hz) not turned on fully, the unit will be damaged.
L1 L2 L3 N
Check whether the power phase sequence of outdoor unit is
A B C N

correct.

All dial switches for indoor and outdoor units are set according
Branch Box to the Technical Requirements of the Product.

Outdoor unit(master unit) Outdoor unit(slave unit) Outdoor unit(slave unit)

7.3 Fill the name of connected system
A B C N H1 H2 E P Q E A B C N H1 H2 E P Q E A B C N H1 H2 E P Q E

To clearly identify the connected systems between two or

Signal wire between outdoor units
more indoor units and the outdoor unit, select names for
Signal wire between indoor/outdoor units
Indoor unit Indoor unit Indoor unit
every system, and record them on the nameplate on the
outdoor electric control box cover.
L N P Q E A B C D E L N P Q E A B C D E L N P Q E A B C D E

Branch Box Branch Box Branch Box

Signal wire between indoor units Signal wire between indoor unit and wire controller Model(indoor unit)
A B C D E A B C D E A B C D E
Room Name e.g., indoor
Wire controller Wire controller Wire controller unit (A) of the first system
on second floor is recorded
Fig.6-11 as:-2F-1A

7. TRIAL RUN Fig.7-1

7.4 Important information for the used

7.1 Inspection and confirmation before refrigerant
commissioning This product has the fluorinated gas which is listed in kyoto
protocol it is forbidden to release to air.
Check that the refrigeration pipe line and communication
Refrigerant type: R410A,volume of GWP: 2088,
wire between the indoor and outdoor units are connected
GWP=Global Warming Potential
to the same refrigeration system or faults will occur.
Table.7-1
Power voltage is within ±10% of the rated voltage.
Model Factory charge / kg tonnes CO2 equivalent
Check that the power wire and control wire are correctly
connected. 8,10HP 9.00 18.79

12HP 11.00 22.97

Check that the wire controller is properly connected.
14,16,18HP 13.00 27.14
Before powering on, confirm there is no short circuit on
each line. 20,22HP 16.00 33.41

Attention:
Check whether all units have passed a nitrogen pressure
Frequency of Refrigerant Leak Checks.
test for 24 hours with R410A: 40 kg/cm2.
1) For equipment that contains fluorinated greenhouse gases in
quantities of 5 tonnes of CO2 equivalent or more,but of less
Confirm whether system debugging has been carried out
than 50 tonnes of CO2 equipment,at least every 12 monthes,or
for vacuum drying and packed with refrigeration as where a leakage detection system is installed, at least every 24
required. monthes.

2) For equipment that contains fluorinated greenhouse gases in

quantities of 50 tonnes of CO2 equivalent or more,but of less
7.2 Preparation before debugging than 500 tonnes of CO2 equipment,at least every six monthes,
or where a leakage detection system is installed, at least every
Calculating the additional refrigerant quantity for each set 12 monthes.
of units according to the actual length of the liquid pipe.
3) For equipment that contains fluorinated greenhouse gases in
Keep the required refrigerant ready. quantities of 500 tonnes of CO2 equivalent or more,at least
every three monthes ,or where a leakage detection system is
Keep the system plan, system piping diagram, and control installed, at least every six monthes.
wiring diagram handy.
4) Non-hermetically sealed equipment charged with fluorinated
Record the setting address code on the system plan. greenhouse gases shall only be sold to the end user where
evidence is provide that the installation is to be carried out by
Turn on the power switches for outdoor units in advance, an undertaking certified person.
and keep them connected for at least 12 hours, so that the
heater heats up the refrigerant oil in compressor. 5) Only certificated person is allowed to do installation, operation
and maintenance.

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24
7.5 Caution on refrigerant leakage 7.6 Hand over to the customer
This air conditioner uses R410A as refrigerant, which is Give the installation manual for the indoor unit and outdoor
safe and noncombustible. unit to the user.

The room housing the air conditioner should be big

enough so that a refrigerant leakage cannot reach critical
thickness.

Critical thickness-----the max thickness of Freon without

harming people. R410A critical thickness: 0.42 [ kg/m3]

Outdoor unit

Indoor unit

Room full of leaking refrigerant

(all refrigerant has leaked out)

Fig.7-2
Calculate the critical thickness as follows and take the
necessary action.

Calculate the sum of the charge volume (A[kg])

Total refrigerant volume=refrigerant volume when
delivered (nameplate)+super addition

Calculate the indoor cubage (B[m3]) (as the minimum

cubage)

Calculate the refrigerant thickness.

A [ kg]
B [ m3] ≤ Critical thickness：0.42 [kg/m3]

Countermeasure against excessive thickness

Install a mechanical ventilator to reduce the refrigerant

thickness to under the critical level (ventilate regularly).

Install a leakage detector alarm for the mechanical

ventilator if you cannot regularly ventilate the room.

b. A leakage detector alarm

for mechanical ventilator

Indoor unit

OA

a: Ventilation opening

Fig.7-3

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25
 8. CUSTOMER DETAILS

Branch Address : ……………………………………………………………

……………………………………………………………

……………………………………………………………

Telephone : ……………………………………………………………

Person to be contacted : ……………………………………………………………

Dealer address : ……………………………………………………………

……………………………………………………………

……………………………………………………………

Telephone : ……………………………………………………………

Person to be contacted : ……………………………………………………………

……………………………………………………………

Signature of the Dealer with Seal.

In all correspondence/communication state your name, address, the serial number of your air
conditioning unit, date of purchase and dealer’s name (include address), location of unit and
description of problem, for prompt and immediate attention

Name of Customer : ……………………………………………………………

Address : ……………………………………………………………

……………………………………………………………

……………………………………………………………

Sr.No. of the Unit : ……………………………………………………………

Sr.No. of the Compressor : …………………… Date of purchase:………………

Invoice No : ……………………………………………………………

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26
16127000A06499 V1.0