MITSUBISHI ELECTRIC AUTOMATION, INC.

UNINTERRUPTIBLE POWER SUPPLY SYSTEM

2033C SERIES

OWNERS / TECHNICAL MANUAL

Revision 2.2: April 2, 2001

ALN-H0355
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Preface

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TABLE OF CONTENTS

LIST OF TABLES ................................................................................................ iii

LIST OF FIGURES .............................................................................................. iv
HOW TO USE THIS MANUAL ............................................................................ v

1.0 INTRODUCTION .......................................................................................... 1-1

1.1 GENERAL..................................................................................................... 1-3
1.2 DEFINITIONS ............................................................................................. 1-4
1.3 OVERVIEW ................................................................................................. 1-5
1.4 SPECIFICATIONS ...................................................................................... 1-12

2.0 OPERATION CONTROLS AND INDICATORS ..................... 2-1

2.1 LED DISPLAY AND KEYPAD .................................................................... 2-2
2.2 EXTERNAL SIGNAL TERMINAL BLOCK .................................................. 2-3
2.3 EXTERNAL COMMUNICATION CONNECTOR ...................................... 2-6

3.0 INSTALLATION AND OPERATION ............................... 3-1

3.1 TRANSPORTATION AND INSTALLATION .............................................. 3-1
3.2 HANDLING ................................................................................................. 3-1
3.3 INSTALLATION PROCEDURE .................................................................. 3-2
3.4 PROCEDURE FOR CABLE CONNECTIONS ........................................... 3-3
3.5 OPERATING PROCEDURES ................................................................... 3-9
3.6 MAINTENANCE BYPASS SET-UP PROCEDURES ................................ 3-10

4.0 RESPONSE TO UPS FAILURE .................................. 4-1

5.0 PARTS REPLACEMENT ........................................ 5-1

6.0 FAULT CODES ................................................ 6-1

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List of Tables

Table 1.1 Power Specifications .................................................................. 1-12

Table 1.2 UPS Module Information ............................................................. 1-12
Table 1.3 Detail of Specifications ............................................................... 1-13
Table 1.4 Rating of Conductor and Fuses .................................................. 1-14
Table 3.1 How to Transport and Install the System .................................... 3-1
Table 3.2 List of UPS Weights (lb.) ............................................................ 3-2
Table 3.3 Type and Number of Internal Battery ......................................... 3-2
Table 3.4 Recommended Cable Size and Torque Requirements ............. 3-4
Table 3.5 Crimp Type Compression Lug .................................................... 3-4

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List of Figures

Figure 1.1 Single Line Diagram- Normal Operation .................................... 1-5

Figure 1.2 Single Line Diagram- Bypass Operation .................................... 1-6
Figure 1.3 Single Line Diagram- Battery Operation ..................................... 1-7
Figure 1.4 Single Line Diagram- UPS on Maintenance Bypass Operation. . 1-7
Figure 1.5a UPS Parts Location (7.5-20kVA) ................................................ 1-9
Figure 1.5b UPS Parts Location (30kVA) ...................................................... 1-10
Figure 1.5c UPS Parts Location (40,50kVA) ................................................. 1-11
Figure 1.6 Display PCB DPAU-57/DPAU-58 ............................................... 1-11
Figure 1.7 External I/F PCB RYDR-O/RYDR-X ........................................... 1-11
Figure 1.8a Main Control PCB UPFR-Y ......................................................... 1-12
Figure 1.8b Main Control PCB UPFR-K ........................................................ 1-12
Figure 2.1 Operation/Display Panel ............................................................. 2-1
Figure 2.2 Normal operation on 7 Segment LED Display ........................... 2-2
Figure 2.3 External Signal Terminal Block .................................................. 2-3
Figure 2.4 Control Wiring for External Contacts .......................................... 2-4
Figure 2.5 Remote "Start" Contact Connections ......................................... 2-5
Figure 2.6 External communication connector ............................................ 2-6
Figure 3.1 Handling ...................................................................................... 3-1
Figure 3.2 UPS Terminal Designation ......................................................... 3-5
Figure 3.3 Input / Output Power Terminals (7.5-20kVA) ............................. 3-6
Figure 3.4 Input / Output Power Terminals (30kVA) .................................... 3-7
Figure 3.5 Input / Output Power Terminals (40,50kVA) ............................... 3-8
Figure 3.6 EPO Button ................................................................................. 3-9

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How to use this Manual

This manual is designed for ease of use, giving the user easy and quick reference to information.
This manual uses notice icons to draw attention to the user important information regarding the safe
operation and installation of the UPS. The notice icons used in this manual are explained below, and
should be taken into account and adhered to whenever they appear in the text of this manual.

WARNING: A warning notice icon conveys information provided to protect the user
and service personnel against hazards and/or possible equipment damage.

CAUTION: A caution notice icon conveys information provided to protect the user and
service personnel against possible equipment damage.

NOTE: A Note notice icon indicates when the user should make a reference of
information regarding the UPS operation, load status and display status.
Such information is essential if Mitsubishi field service group assistance and
correspondence is required.

Safety Recommendations: If any problems are encountered while following this manual, Mitsubishi
field service group assistance and correspondence is recommended.

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1.0 INTRODUCTION

The Mitsubishi Uninterruptible Power Supply (UPS) is designed to provide many years of reliable
power supply and protection from power failure, brown-outs, line noise and voltage transients. To
ensure optimum performance of the equipment, follow the manufacturer's instructions accordingly.
This manual contains descriptions for the installation and operation procedures of the UPS. Please
read this manual carefully and retain it for future reference.

IMPORTANT SAFETY INSTRUCTIONS

RETAIN THESE INSTRUCTIONS

This manual contains important instructions for the 2033C Series Uninterruptible Power Supply
Systems that should be adhered to during installation, operation and maintenance of the UPS and
batteries.

WARNING 1

Lethal voltages exist within the equipment during operation.

Observe all warning and cautions in this manual.
Failure to comply may result in serious injury or death.
Obtain a qualified service for this equipment as per instructions.

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WARNING 2

This UPS does not include an AC input circuit breaker (MCCB) to protect the bypass
and main input circuit. The AC input circuit breaker (MCCB) is to be field supplied
and installed. Circuit breaker (MCCB) specifications are as follows:

Capacity AC input AC input Recommended

(kVA) Voltage (Vac) Rating (Aac) Breaker (A)
7.5 208 23 30
10 208 30 35
15 208 45 60
20 208 61 75
30 208 91 125
40 208 121 150
50 208 151 200

AC output and DC input overcurrent protection and disconnection devices shall be field
supplied and installed.

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1.1 General

The Mitsubishi 2033C Series UPS is designed to provide continuous and clean electrical power
to a critical load. In the event of an input power failure, the UPS will supply power to the critical
load for the specified battery time.

If the input power is not restored promptly, backup power from the UPS battery permits the
orderly shutdown of equipment supported by the UPS. The UPS is simple to start up, operate
and maintain.

The 2033C Series UPS is available in seven (7) kVA sizes: 7.5, 10, 15, 20, 30, 40 and 50kVA.
Specifications for each kVA model appear in Section 1.4. Models up to 30kVA have batteries
included in the UPS module cabinet. 40kVA and 50kVA models have external batteries. The
principles of operation described herein are applicable to all models.

This manual provides an overview of the 2033C Series components and their functions. The
appearance and purpose of operator controls and indicators is described with procedures for
operation, start-up, shutdown and basic maintenance included.

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1.2 Definitions

UNINTERRUPTIBLE POWER SUPPLY SYSTEM (UPS) - All components within the UPS
Module Cabinet and associated batteries which function as a system to provide continuous,
conditioned AC power to a load. This is sometimes referred to as the "System".

UPS MODULE CABINET - The metal enclosure which contains the Converter / Charger,
Inverter, Static Transfer Switch, Internal Bypass line, operator controls, batteries (up to 30kVA
models only) and internal control systems required to provide specified AC power to a load.

UPS MODULE - The Converter / Charger and Inverter assemblies which, under the direction of
the internal control system and operator controls, provide specified AC power to a load.

CONVERTER / CHARGER - The UPS components which contain the equipment and controls
necessary to convert input AC power to regulated DC power required for battery charging and
for supplying power to the Inverter.

INVERTER - The UPS components which contain the equipment and controls necessary to
convert DC power from the Converter / Charger, or the battery, to AC power required by the
critical load.

STATIC TRANSFER SWITCH - The device which connects the critical load to the bypass line
when the Inverter cannot supply continuous power.

BYPASS LINE - The line which conducts electricity directly from the input power source to the critical
load during Maintenance or whenever the UPS is not completely operational.

AC INPUT POWER - Power provided by the electrical utility company, or auxiliary generator,
which is connected to the UPS for supplying the critical load and recharging the battery.

BATTERY - The rechargeable battery strings which supply DC power to the inverter to
maintain continuous AC power to the load during AC input power failure conditions.

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1.3 Overview

The UPS provides two power paths between the utility source and the critical load. Figure 1.1
shows the path for normal operation, with the load powered from the inverter. Figure 1.2 shows
the path for bypass operation, with the load supplied through the static bypass line.

FIGURE 1.1 Single Line Diagram - Normal Operation. Load powered by inverter.

Maintenance
Bypass
Static Transfer Switch
Switch
CB3

CONVERTER INVERTER
CB
AC input Output

User CB1 FI FO 52C

supplied 52CS(7.5-20kVA)
FB 52MB&52L(30-50kVA)

CB2 Power Flow

Not in Use
BATTERY
40kVA, 50kVA:
External Battery UPS Module

During normal operation, the path through the inverter is used to power the load.

Referring to Figure 1.1: Input AC power is converted to DC by the Converter. DC power is utilized
to charge the UPS battery and to provide power to the Inverter. The Inverter converts the DC power
to clean AC power to supply the critical load.

The conversion - inversion process eliminates any voltage transients or fluctuations existing in the
input power before it reaches the critical load.

* The Input circuit breaker(MCCB) for protection of the UPS and cables are field
supplied and field installed. (See WARNING 2 in section 1.0).

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FIGURE 1.2 Single Line Diagram - Bypass Operation. Load fed through static bypass line.

Maintenance
Bypass
Static Transfer Switch
Switch
CB3

CONVERTER INVERTER
CB
AC input Output

User CB1 FI FO 52C

supplied 52CS(7.5-20kVA)
FB 52MB&52L(30-50kVA)

CB2 Power Flow

Not in Use
BATTERY
40kVA, 50kVA:
External Battery UPS Module

Referring to Figure 1.2, the Internal Static Bypass line is a Hard wired line through CB3 which
supplies the critical load with unconditioned input power. The purpose of this line is to route power
to the critical load while the UPS module is de-energized (converter and inverter), and during Start-up
before the system is fully operational.

The internal control system determines the operation of the two paths, with the load powered from
the inverter being the normal operation.

Referring to Figure 1.3, if the input power is interrupted, the battery will immediately supply the DC
power required by the Inverter to maintain continuous AC power to the load. A fully charged battery
will provide power for the specified time at the rated load, or longer at reduced load.

When power is restored after a low battery shutdown, the Converter automatically restarts operation,
recharges the batteries and the Inverter is automatically restarted without operator intervention. The
load is assumed by the inverter automatically without operator intervention.

In the event of a power failure, the Converter will de-energize and the batteries will discharge into the
Inverter and maintain power to the critical load until a) the battery capacity expires and the inverter
turns off, or b) input power is restored after which the converter will power the inverter and

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simultaneously recharge the batteries. Figure 1.3 illustrates the flow diagram during battery
operation.

FIGURE 1.3 Single Line Diagram - Battery Operation

Maintenance
Static Transfer Bypass
Switch Switch
CB3

CB CONVERTER INVERTER

AC input Output
User CB1 FI FO 52C
supplied
52CS(7.5-20kVA)
FB 52MB&52L(30-50kVA)

CB2 Power Flow

Not in Use
BATTERY
40kVA, 50kVA:
External Battery UPS Module

The UPS is equipped with an internal rotary type Maintenance Bypass Switch (MBS) that can be
used to divert utility power to the load during maintenance sessions. Figure 1.4 illustrates the power
path when the MBS is in the BYPASS mode.

FIGURE 1.4 Single Line Diagram - UPS on Maintenance Bypass Operation.

Maintenance
Static Transfer Bypass
Switch Switch
CB3

CB CONVERTER INVERTER

AC input Output
User CB1 FI 52C
FO
supplied 52CS(7.5-20kVA)
FB 52MB&52L(30-50kVA)

CB2 Power Flow

Not in Use
BATTERY
40kVA, 50kVA:
External Battery UPS Module

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(7.5/10/15/20kVA)
The rotary maintenance bypass switch is shown as 52CS in Figure 1.4. 52CS is a two position
three point make-before-break transfer switch.
(30/40/50kVA)
Two contactors (52MB, 52L) are used instead of the 52CS. A rotary switch(SWM) is used for
control of the two contactors.

The two positions are identified as NORMAL and BYPASS. In the NORMAL position the load is fed
by the UPS - either through the inverter or through the static bypass line. In the BYPASS position
the load is powered by an external source such as the utility or a generator. This transfer operation
must be made while the UPS is in the static bypass mode.

The transfer procedure to place the UPS in maintenance bypass mode, or from bypass mode to
normal operation mode is outlined below:

A) Transfer of load from inverter to maintenance bypass

1. On the front panel, press the "STOP" button. The “BYP.OP.” LED illuminates within 3 seconds.
2. After confirming that the “BYP.OP.” LED is illuminated, Rotate MBS(52CS/SWM) clockwise to the
“TRANSFER” position (Do not rotate 52CS/SWM if the “BYP.OP.” LED is NOT illuminated).
3. After 3 seconds, rotate 52CS/SWM clockwise to the “BYPASS” position.
4. Transfer complete. Load is now powered from the external source. UPS can be shutdown.

B) Transfer of load from maintenance bypass to inverter

1. Rotate 52CS/SWM counterclockwise from the “BYPASS” position to the “TRANSFER” position,
wait 5 seconds.
2. On the UPS, confirm the “BYP.OP.” LED is illuminated. If not, press the “STOP” button.
3. Rotate 52CS/SWM counterclockwise to the “NORMAL” position.
4. On the UPS, press the “START” button. The “INV.OP.” LED should illuminate.
5. Transfer complete. Load now powered by the inverter.

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FIGURE 1.5a UPS Parts Location(7.5-20kVA)

UPS module
FRONT VIEW

3.Main PCB 1.Display PCB

UPER-Y/UPFR-K DPAU-57/DPAU-58

Converter &
Inverter Unit

Cooling fan

2.Relay PCB
RYDR-O/RYDR-X Battery

6.Maintenance bypass
transfer switch
4.AC input, AC 52CS
output terminal
5.Grounding bar

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FIGURE 1.5b UPS Parts Location(30kVA)

UPS module
FRONT VIEW

1.Display PCB
DPAU-58
3.Main PCB
UPFR-K Converter &
Inverter Unit

Cooling fan

6.Maintenance bypass
transfer switch Battery
SWM

2.Relay PCB
RYDR-X
5.Grounding bar

4.AC input, AC
output terminal

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FIGURE 1.5c UPS Parts Location(40,50kVA)

UPS module
FRONT VIEW

1.Display PCB
DPAU-58
3.Main PCB
UPFR-K
Converter &
Inverter Unit

Cooling fan 6.Maintenance bypass

transfer switch
SWM

5.Grounding bar
2.Relay PCB
RYDR-X

4.AC input,
AC output terminal

FIGURE 1.6 Display PCB DPAU-57/DPAU-58

DPAU-57
7.SW5
TEST switch

DPAU-57/58

FIGURE 1.7 External I/F PCB RYDR-O/ RYDR-X

8.External contact
RYDR-O/ signal terminal block
(for RYDR-X
RYDR-X
only) 9.CN62 RS232C
D-sub Connector

10.CN64 RS232C
D-sub Connector
(for RYDR-X only)

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FIGURE 1.8a Main control PCB UPER-Y

7.SW2
TEST switch

11.SW3
BOOT switch
MCBR-T

12.SW1
RESET switch

UPER-Y

FIGURE 1.8b Main control PCB UPFR-K

7.SW11
TEST switch

11.SW13
BOOT switch

12.SW14
RESET switch

UPFR-K

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Description of UPS parts, referred to in Figure 1.5:

1. Display PCB DPAU-57/DPAU-58

Switches on DPAU-57/DPAU-58 board : FOR SERVICE PERSONNEL ONLY (Figure 1.6):
- (7) SW5 (TEST switch)
2. Relay PCB RYDR-O/RYDR-X board
Signal I/F on RYDR-O/RYDR-X board : (Figure 1.7):
- (8) External contact signal terminal block
- (9) CN62 (RS232C communication connector)
- (10) CN64 (RS232C communication connector)
3. Main PCB UPFR-Y/UPFR-K
Switches on UPFR-Y/UPFR-K board : FOR SERVICE PERSONNEL ONLY (Figure 1.8):
- (7) SW2(UPFR-Y)/SW11(UPER-K) (TEST switch)
- (11) SW3(UPFR-Y)/SW13(UPER-K) (BOOT switch).
- (12) SW1(UPFR-Y)/SW14(UPER-K) (RESET switch)
4. AC input, AC output terminal
Refer to Figure 3.3 for details
5. Grounding bar (E)
6. Maintenance Bypass Switch (52CS/SWM) (FOR SERVICE PERSONNEL ONLY) This switch is
used to transfer the load from inverter power to external power for maintenance purposes. Do
not operate it under normal operation.
7. "Test mode" switch (FOR SERVICE PERSONNEL ONLY) This switch changes system
operation to the test-mode. This switch is mounted on Display PCB and Main PCB. (This switch
should not be operated by personnel other than an Authorized Service Engineer).
8. External contact signal terminal block Terminal block to connect contact signal input/output
lines to and from external dry contacts. Refer to FIGURE 2.3 for details.
9. RS232C connector (CN62)
Refer to Figure 2.6 for detail.
10. RS232C connector (CN64)
11. "BOOT" switch (FOR SERVICE PERSONNEL ONLY) This switch boots the processor on the
main control circuit board following alarm conditions. (Do not operate this switch while inverter
and converter are in operation).
12. "Reset" switch (FOR SERVICE PERSONNEL ONLY) This switch resets errors resulting from
alarm conditions. (Do not operate this switch while inverter and converter are in operation).

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1.4 Specifications

The UPS name plate displays the rated kVA as well as nominal voltages and currents.
The name plate is located on the interior side of the UPS front door.

TABLE 1.1 Power Specifications

Rated output Input voltage Output voltage
Power 3 ∅ / 4 wire 3 ∅ /3 or 4 wire
7.5kVA/6kW 208 208
10kVA/8kW 208 208
15kVA/12kW 208 208
20kVA/16kW 208 208
30kVA/24kW 208 208
40kVA/32kW 208 208
50kVA/40kW 208 208

TABLE 1.2 UPS Module Information

HEAT LOSS
UPS CABLE WIDTH DEPTH HEIGHT WEIGHT
@ 208V
(kVA) ENTRY (in/mm) (in/mm) (in/mm) (lb./kg)
(kBTU/h)
7.5 BOTTOM 17.7 / 450 31.5 / 800 43.3 / 1100 562 / 255* 3.2

10 BOTTOM 17.7 / 450 31.5 / 800 43.3 / 1100 562 / 255* 3.9

15 BOTTOM 17.7 / 450 31.5 / 800 43.3 / 1100 816 / 370* 5.1
20 BOTTOM 17.7 / 450 31.5 / 800 43.3 / 1100 816 / 370* 6.5

30 BOTTOM 23.6 / 600 31.5 / 800 59.0 / 1500 1235 / 560* 8.8

40 BOTTOM 27.6 / 700 31.5 / 800 59.0 / 1500 1082 / 490 11.9

50 BOTTOM 27.6 / 700 31.5 / 800 59.0 / 1500 1082 / 490 14.6
*：7.5-30kVA Including batteries

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TABLE 1.3 Detail of Specifications

Rated Output kVA 7.5 10 15 20 30 40 50
Rated Output kW 6 8 12 16 24 32 40
AC INPUT CHARACTERISTICS
Configuration 3 phase, 4 wire
Voltage 120/208 V +15% ~ -25%
Frequency 60 Hz ± 5%
Reflected Current THD 4% typ. at 100% load; 7% typ. at 50% load
BATTERY
Type VRLA
Ride Through 8min. 5min. 11min. 7min. at 5min. at
at at at 100% 100%
100% 100% 100% load load
load load load
Nominal Voltage 360 Vdc
Minimum Voltage 300 Vdc
Number of Cells 180
AC OUTPUT
Configuration 3 phase, 3 or 4 wire
Voltage 120/208 V
Voltage Stability ±1%
Frequency 60 Hz
Frequency Stability ±0.01% in free running mode
Power Factor 0.8 nominal
Power Factor range 0.8 ~ 1.0 lagging (within output kW rating)
Voltage THD 2% typical THD at 100% Linear Load
4% typical THD at 100% non-linear load
Transient Response ±3% typical at 100% load step
±1% typical at loss/return of AC power
±3% typical at load transfer to/from static bypass
Transient Recovery 16.7 ms
Voltage Unbalance 2% typical at 100% unbalanced load
Phase Displacement 1deg. typical at 100% load
Inverter Overload 150% for 1 minute
System Overload 150% for 1 minute, 1000% for 1 cycle (with bypass available)
Bypass Overload 150% for 1 minute, 1000% for 1 cycle
Crest Factor Capabilities 3:1
ENVIRONMENTAL
Cooling Forced Air
Operating Temperature 2° F ~ 104° F (0° C ~ 40° C). Recommended 59° F ~ 77° F (15° C ~
25° C)
Relative Humidity 5% ~ 95% Non Condensing
Altitude 0 ~ 5000 feet No Derating
Location Temperature-controlled, indoor area free of conductive contaminants

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TABLE 1.4 Rating of Contactors and Fuses

Component(s) Description Component Rating @ 208V,3 phase, 60 Hz
UPS Rating (kVA) 7.5 10 15 20 30 40 50
CB1 AC Input Contactor 60A 100A 150A 150A
CB2 DC Input Contactor 60A 100A 150A 150A
Static Bypass Input
CB3 60A 100A 150A 150A
Contactor
52C AC Output Contactor 60A 100A 150A 150A

FIU,FIV,FIW AC Input Fuse 140A/660V 180A/ 280A/ 280A/

600V 660V 660V
FBP,FBN Battery Input Fuse 140A/660V 180A/ 280A/ 280A/
600V 660V 660V
FOU,FOV,FOW AC Output Fuse 140A/660V 180A/ 280A/ 280A/
600V 660V 660V
F1,F2,F3 UPER-Y/UPFR-K 6.3A/250V 6.3A/ 6.3A/ 6.3A/
250V 250V 250V
F1 CABR-JA 12A/600V

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2.0 OPERATOR CONTROLS AND INDICATORS

The 2033C Series operator controls and indicators are located as follows:

Maintenance bypass switch and contactors : Inside the module

UPS status indicators : Door exterior

FIGURE 2.1 Operation/Display Panel (Front panel)

MBP
4
2 MITSUBISHI 11

1 EPO
INV OP. BYP OP. START STOP SILENCE CLEAR

BAT OP. FAILURE

3 2033C SERIES UPS

5

6 7 8 9 10

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2.1 LED Display and keypad

1) 7 SEGMENT LED DISPLAY (red)

The 7 segment LED Indicates the status of the UPS and error codes.
(Refer to failure code list in section 6.)
During normal operation, LED indication is shown in figure 2.2.

FIGURE 2.2 7 segment LED display for normal operation

2) Load on inverter [INV OP.] (green)

Illuminated when power is supplied from inverter to the critical load.
3) Battery operation [BAT OP.] (yellow)
Illuminated when the battery is operating following an AC power failure.
4) Load on bypass [BYP OP.] (yellow)
Illuminated when power is supplied to load devices by static bypass.
5) UPS failure [FAILURE] (red)
Illuminated when UPS is in fault mode.
6) Inverter start [START] (green)
Inverter start button.
When pressed, the load will transfer from the static bypass line to the inverter.
7) Inverter stop [STOP] (gray)
Inverter stop button. When pressed, the inverter can be stopped.
The load will transfer from the inverter to the static bypass line.
8) Alarm Silence [SILENCE] (gray)
Audible alarm is silenced when this button is pressed.
9) Clear [CLEAR] (gray)
Clears errors in UPS system.
10) Emergency Power Off [EPO] (red)
Shuts down UPS when pressed. Load is dropped.
11)Load on maintenance bypass [MBP] (red)
Illuminated when power is supplied to load devices by maintenance bypass.

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2.2 External Signal Terminal Block

The UPS is equipped with a series of input/output terminals for the external annunciation
of alarms and the remote access of certain UPS functions. Layout of terminals is shown
in Figure 2.3, with a functional description of the input/output port presented:

FIGURE 2.3 External Signal Terminal Block (NEC Class2)

TB
1
EMERGENCY STOP (Optional) (User supplied dry contact)
2
3
BATTERY TEMP. HIGH (Optional) (User supplied sensor
4
- For external battery cabinet. and dry contact)
5
SUMMARY ALARM
6
7
LOAD ON INVERTER
8
9
LOAD ON BYPASS
10
11
BATTERY OPERATION
12
13
CONVERTER OPERATION
14
15
BATTERY LOW VOLTAGE
16
17
OVERLOAD
18

UPS

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A) Output Contacts (for external alarm annunciation)

Output contacts consist of form “A” dry type contacts. The rated capacity of all
output contacts is 120Vac/0.5Aac or 30Vdc/1Adc. All dry contacts must be operated
at their rated values or lower. Figure 2.4 illustrates a typical installation. The
external relay can also be a lamp, LED, or computer, etc.

FIGURE 2.4 Control Wiring for External Contacts

UPS Cabinet External to UPS
Cabinet
Terminal Relay
Coil
Relay
Contact Terminal
Power
Source

User supplied

Details of output alarm contacts :

Terminals 5 to 6 “Summary Alarm” contact
Activated when a fault alarm occurs.
Terminals 7 to 8 “Load on Inverter” contact
Activated when the power is supplied by the inverter.
Terminals 9 to 10 “Load on Bypass” contact
Activated when the power is supplied by the static bypass input.
Terminals 11 to 12 “Battery Operation” contact
Activated when the battery is operating following an AC power
failure.
Terminals 13 to 14 “Converter Operation” contact
Activated when the converter is operating.
Terminals 15 to 16 “Battery Low Voltage” contact
Activated when battery voltage drops below discharge end voltage
level during inverter operation (i.e. During AC failure conditions).
Terminals 17 to 18 “Overload” contact
Activated when a system overload occurs.

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B) Input Contacts (for remote access of UPS)

External contacts are provided by the user of the UPS system. The terminal voltage
at the UPS is 24Vdc. External dry contacts are to be provided accordingly.

WARNING: Do not apply voltages to remote access input terminals.

Damage to UPS may result.

Refer to Figure 2.5 for a typical wiring configuration. Although this figure shows the
emergency stop configuration, the same wiring arrangement is used for battery
temperature high. See below for terminal connection details.

FIGURE 2.5 Remote "Stop" Contact Connections

UPS Cabinet External to UPS
Cabinet
Relay １
Coil Emergency
Stop

24 VDC

Relay Coil current : 8.3mA Use Momentary Switches

User supplied

Details of input contacts for remote access :

Terminals 1 to 2 “Emergency Stop” contact input
Used to perform a remote UPS emergency power off (EPO).
The load will be dropped.
Terminals 3 to 4 “Battery Temp. High” contact input
Input fed by a thermocouple that monitors battery temperature.
The converter float voltage level is reduced for battery
over-temperature conditions. The external thermocouple will be
user supplied

NOTE: In all cases, a switch having a protective cover is recommended

in order to reduce possibility of accidental operation.

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2.3 External communication connector

This is an RS232C port for “DiamondLink”* monitoring software. The layout of the
connector is shown in Figure 2.6.

FIGURE 2.6 External communication connector (NEC Class2)

CN62
D-SUB 9Pin (male)
Pin 1. : Not used
Pin 2. RXD : Receive data
Pin 3. TXD : Transmit data
Pin 4. DTR : Always high level
1 Pin 5. GND : Signal ground
6
2 7 Pin 6. : Not used
3 8
4 9 Pin 7. RTS : Always high level
5
Pin 8. : Not used
Pin 9. : Not used

RYDR-O/ RYDR-X

* Consult MITSUBISHI ELECTRIC AUTOMATION, INC. for detail on “Diamond Link” monitoring
software and its capabilities.

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3.0 INSTALLATION AND OPERATION

3.1 Transportation and Installation

TABLE 3.1 How to transport and install the system

Transportation Installation
Transport unit with forklift. Pull out the UPS cabinet as shown in Figure 3.1
Fix the UPS unit in place using the four (4) leveling
feet.

NOTE: Do not transport in a horizontal position. Cabinets should be

maintained upright within +/- 15° of the vertical during handling.

3.2 Handling
The UPS is shipped in export packaging. Remove the UPS from the package only when it is
ready for installation. Refer to Figure 3.1 for handling.

FIGURE 3.1 Handling

Leveling
feet

2
1

RAMP
Roof of the package
during shipping

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3.3 Installation Procedure

A) Note the load tolerance of the floor
Refer to Table 3.2 for list of UPS weights:

TABLE 3.2 List of UPS weights

UPS Capacity (kVA) 7.5 10 15 20 30 40 50
Weight (lb.) 562 562 816 816 1235 1082 1082

NOTE: 40kVA and 50kVA UPS have batteries external to module cabinet.
Please refer to the remote battery supply installation manual.

B) Minimum clearance required for ventilation

Right side 1.0" (25 mm) (not required when sidecars are used)
Left side 1.0" (25 mm) (not required when sidecars are used)
Back side 7.8" (200 mm)
Top side 39.4" (1000 mm)

C) Space requirement for routine maintenance

Allow for the following space at the time of installation.
Front 39.4" (1000 mm)
Sides 1.0" (25 mm)
Rear 7.8" (200 mm)

D) Battery
Please refer to the following when installing and maintaining batteries:
1. Servicing of batteries should be performed or supervised by personnel
knowledgeable of batteries and the required precautions. Keep unauthorized
personnel away from batteries.
2. When installing or replacing batteries, install or replace with the same number
and type per Table 3.3

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TABLE 3.3 Type and number of battery

Type Manufacturer Number
7.5kVA, 10kVA PM12-7.2 Power Battery Inc. 30
NP7-12 Yuasa Corp.
15kVA, 20kVA PM12-18 Power Battery Inc. 30
NP18-12B Yuasa Corp.
30kVA PM12-18 Power Battery Inc. 30
NP18-12B Yuasa Corp.
NP18-12BFR Yuasa Corp.
40kVA, 50kVA

NOTE: 40kVA and 50kVA UPS batteries are external to module cabinet.
Please refer to the remote battery supply installation manual.

CAUTION - Do not dispose of battery or batteries in a fire. The battery may

explode.
CAUTION - Do not open or mutilate the battery or batteries. Released electrolyte
is harmful to the skin and eyes and may be toxic.
CAUTION - A battery can present a risk of electrical shock and high short circuit
current. The following precautions should be observed when
working on batteries:
! Remove watches, rings, or other metal objects.
! Use tools with insulated handles.
! Wear rubber gloves and boots.
! Do not lay tools or metal parts on top of batteries.
! Disconnect charging source prior to connecting or disconnecting
battery terminals.

3.4 Procedure for Cable Connections (Refer to Table 3.4 for cable sizes.)
I. Confirm the capacity of the UPS being installed. Identify the input/output power terminal
blocks as shown in the appropriate Figure 3.2 or Figure 3.3-Figure 3.5.

II. Connect the grounding conductor from the input service entrance to the UPS ground bar.

III. Confirm that an external input circuit breaker sized to protect both the converter input and
the bypass lines is installed. Consult equipment nameplate for current ratings. Connect
the AC power source cables from the input service entrance to the UPS’ INPUT power

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terminals identified as A, B, C and N in Figure 3.3-Figure 3.5. Input cables must be sized
for an ampere rating larger than the maximum current capacity of the UPS.

IV. Refer to Table 3.4 for recommended cable sizes. Referring to Figure 3.3-Figure 3.5,
connect UPS’ OUTPUT load terminals A, B, C and N to load distribution panel.

V. Connect external signal terminal block as needed. Refer to section 2.2 and Figure 2.3 for
functional description. 12 AWG, or less, shielded conductor is recommended.

NOTES: 1. Confirm that all UPS internal contactors (breakers) "CB1",

"CB2", and "CB3" are open before energizing UPS.
2. UPS power terminals are supplied with stud type fittings. It is
recommended that compression lugs be used to fasten all
input/output power cables. Refer to Table 3.5 for
recommended compression lugs and appropriate crimping tool
.
Table 3.4 Recommended Cable Size and Torque Requirements
UPS Capacity Input Side Output Side
*1 *1
2 2
(kVA) Cable * Torque Cable * Torque
Size (in. lbs) Size in. lbs
7.5kVA 8 AWG 180 8 AWG 180
(208V) or larger in. lbs or larger in. lbs
10kVA 8 AWG 180 8 AWG 180
(208V) or larger in. lbs or larger in. lbs
15kVA 8 AWG 180 8 AWG 180
(208V) or larger in. lbs or larger in. lbs
20kVA 6 AWG 180 6 AWG 180
(208V) or larger in. lbs or larger in. lbs
30kVA 2 AWG 180 2 AWG 180
(208V) or larger in. lbs or larger in. lbs
40kVA 2/0 AWG 180 2/0 AWG 180
(208V) or larger in. lbs or larger in. lbs
50kVA 2/0 AWG 180 2/0 AWG 180
(208V) or larger in. lbs or larger in. lbs

*1 - Voltage drop across power cables not to exceed 3% of nominal source voltage.
*2 - Allowable ampere ratings based on 90 °C insulation at an ambient temperature of 30 °C. No
more than 3 conductors in a raceway without de-rating. Copper conductors assumed.

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TABLE 3.5 Crimp Type Compression Lug

WIRE WIRE RECOMMENDATION CRIMP TOOL REQUIRED
SIZE STRAND BURNDY TYPE Y35 OR Y46
(CODE) CLASS VENDOR CAT. NO. COLOR KEY DIE INDEX
8 B BURNDY YA8C-L2 RED 49

6 B BURNDY YA6C-L3 BLUE 7 / 374

4 B BURNDY YA4C-L3 GRAY 8 / 346

2 B BURNDY YA2C-L BROWN 10

2/0 B BURNDY YA26-L3 BLACK 13

NOTE: When using crimp type lugs, the lugs should be crimped to the specifications given
in the manufacturer's instructions for both crimp tool and lug.

Fig.3.2 UPS Terminal Designation

Static Transfer
Switch
CB3 52CS

CONVERTER INVERTER
AC input Output

Terminals: Terminals:
INPUT CB1 FO FI 52C
OUTPUT
A,B,C,N CB2 52CS(7.5-20kVA) A,B,C,N
52MB&52L(30-50kVA)
FB

BATTERY
40kVA, 50kVA:
UPS Module
External Battery

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FIGURE 3.3 Input/Output Power Terminals (7.5kvA - 20kVA)

Control printed circuit boards

Inverter and Converter

Fan

Battery Battery

Battery Battery

RYDR-O/RYDR-X TRANSFER

NORMAL BYPASS

52CS
A B C N A B C N
(INPUT) (OUTPUT)

Input/Output Power Terminal Designation

ALL POWER TERMINALS USE 1/4” (6 MM) DIAMETER
BOLTS

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FIGURE 3.4 Input/Output Power Terminals (30kVA)

Control printed circuit boards

Converter & Inverter Unit

Cooling fan

TRANSFER

NORMAL BYPASS

Battery
MBS

Battery

N P Battery
(DC INPUT)

RYDR-X

DC Input Power Terminal

HOLE DIAMETER: 0.28” (7 MM)

Battery
A B C N A B C N
(INPUT) (OUTPUT)

Grounding bar
. AC Input/Output Power Terminal Designation
HOLE DIAMETER: 0.36” (9 MM)

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FIGURE 3.5 Input/Output Power Terminals (40kvA - 50kVA)

Control printed circuit boards

Converter & Inverter Unit

Cooling fan

TRANSFER

NORMAL BYPASS

MBS
RYDR-X

A B C N A B C N N P

(AC INPUT) (AC OUTPUT) (DC INPUT)

Grounding bar

Input/Output Power Terminal Designation

HOLE DIAMETER: 0.47” (12 MM)

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3.5 Operating Procedures

A) UPS Start-up Procedure

1. Close External Input Circuit Breaker (User supplied. Refer to warning 2).
2. The “BYP.OP.” illuminates and power is supplied to the critical load from the static bypass
line automatically.
3. Within ten (10) seconds, the “INV.OP.” LED flashes and the Inverter starts. The UPS will
automatically transfer the load from the static bypass line to the inverter and the “INV.OP.”
light illuminates.

NOTE: If LED Display indicates code “81”, please check position of EPO
button. If EPO button is in the ON position, press the button to clear
EPO as shown in figure 3.6. Press the “CLEAR” button. If LED
Display indicate code “99”, press the “CLEAR” button again.

FIGURE 3.6 EPO button

EPO position Normal position

B) UPS Shutdown Procedure

1. If a total UPS module (inverter and converter) shutdown is required, press the "STOP"
button on the front panel. Within 3 seconds the “BYP.OP.” LED will illuminate and the UPS
will transfer the load to the static bypass line.

WARNING: Verify the load is OFF if the next step is to be performed .

NOTE: Power to the critical load is supplied through the static bypass line.
Power to the critical load will be lost after execution of the next step.
The load will drop.

2. If turning off all power to the critical load is desired, open the AC Input Circuit Breaker (User
supplied.).

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CAUTION : In bypass mode, all UPS power terminals are still live. Lethal
voltages are present. De-energize all external sources of AC
and DC power before handling UPS.

C) EPO (Emergency Power Off) Procedure

If an all power supply shutdown is required in an emergency situation, press the "EPO" button
on the front panel. The UPS will be shutdown and no power is supplied to the load.

WARNING : With EPO operation, although all output power from the UPS
is shutdown, it is necessary to manually open the input circuit
breaker (user supplied), to remove the input power to the UPS.

3.6 Maintenance bypass set-up procedures

The transfer procedure to place the UPS in maintenance bypass mode, or from bypass mode to
normal operation mode is outlined below:

A) Transfer of load from inverter to maintenance bypass

1. On the front panel, press the "STOP" button. The “BYP.OP.” LED illuminates within 3
seconds.
2. After confirming that the “BYP.OP.” LED is illuminated, Rotate the MBS(52CS/SWM)
clockwise to the “TRANSFER” position (Do not rotate 52CS/SWM if the “BYP.OP.” LED is
NOT illuminated).
3. After 3 seconds, rotate 52CS/SWM clockwise to the “BYPASS” position.
4. Transfer complete. Load is now powered from the external source. UPS can be shutdown.

B) Transfer of load from maintenance bypass to inverter

1. Rotate 52CS/SWM counterclockwise from the “BYPASS” position to the “TRANSFER”
position, wait 5 seconds.
2. On the UPS, confirm the “BYP.OP.” LED is illuminated. If not, press the “STOP” button.
3. Rotate 52CS/SWM counterclockwise to the “NORMAL” position.
4. On the UPS, press the “START” button. The “INV.OP.” LED should illuminate.
5. Transfer complete. Load now powered by the inverter.

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4.0 RESPONSE TO UPS FAILURE

UPS FAULT

Depress “SILENCE” button on the front panel.

Annunciator Silence

Refer to the list of fault codes for a description of the error. See
Recording of Fault section 6. For fault codes

Take necessary action per the list of fault codes in section 6 of

Primary Action
this manual.

When faults occur, contact the Authorized Mitsubishi Service

Information to Service Center
Representative or call Mitsubishi at
1-800-887-7830.

Note
The error code indicated on the 7 Segment LED Display at the time of UPS alarm
condition is very important. In order to minimize repair time, please include this
information along with the operation status and load status, on all correspondence
with Mitsubishi’s field service group.

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5.0 PARTS REPLACEMENT

Contact Mitsubishi or its Authorized Service Center on all issues regarding the replacement of
parts.

A) Battery
Battery lifetime may vary according to the frequency of use and the average ambient operating
temperature. Battery end of life is defined as the state of charge resulting in an
ampere-hour capacity less than, or equal to, 80% of nominal capacity. Replace battery if
capacity is within this percentage.

B) UPS Component Parts

Contact Mitsubishi or its Authorized Service Center for a complete parts replacement schedule.
Recommended replacement time interval varies with operating environment. Contact
Mitsubishi or its Authorized Service Center for specific application recommendations.

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6.0 FAULT CODES

This section covers the fault codes, their description and required action.

At time of error :
A) Verify and record the occurrence of the alarm. Note fault code on the 7-segment LED
Display .

Contact Mitsubishi Electric Automation, Inc. at 1-800-887-7830.

B) If the External AC Input Circuit Breaker (MCCB) is in the trip state, depress the toggle to
reset the breaker before re-closing.

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Failure Code List

Note 1 Note 2 Note 3
External send-
7seg. LED Code Status Guidance Buzzer Failure LED
out contact
00 Test mode (Pulse check) - [1] - -

01 Maintenance mode - [1] - -

10 Battery circuit abnormal Call service engineer [1] Minor Flicker

11 Battery test - - - -

12 Battery circuit abnormal Call service engineer [1] Minor Flicker

13 Battery depleted warning - [1] Alarm Flicker

14 Battery depleted - [2] Alarm Lit up

15 Battery temperature abnormal Check battery [1] Alarm Flicker

16 Battery temperature abnormal Check battery [1] Minor Flicker

17 Battery charge voltage abnormal Call service engineer [1] Alarm Flicker

18 DC voltage abnormal Call service engineer [1] Minor Flicker

Battery depleted (Converter
19 Check AC input voltage [2] Major Lit up
overload)
21 AC input voltage out of range Check AC input voltage [1] Alarm -

22 AC input phase rotation error Check AC input voltage [1] Minor Flicker

23 Converter overload Call service engineer [1] Alarm Flicker

24 Converter over current Call service engineer [1] Minor Flicker

25 Converter abnormal (DCOV) Call service engineer [2] Major Lit up

26 Converter abnormal (DCUV) Call service engineer [2] Major Lit up

27 Converter abnormal Call service engineer [2] Major Lit up

28 Converter abnormal at pre-charge Call service engineer [2] Major Lit up

31 Inverter voltage abnormal Call service engineer [1] Minor Flicker

32 Inverter abnormal (VLOV) Call service engineer [2] Major Lit up

33 Inverter abnormal (VLUV) Call service engineer [2] Major Lit up

34 Inverter abnormal (OC) Call service engineer [2] Major Lit up

35 Inverter abnormal Call service engineer [2] Major Lit up

36 52C abnormal Call service engineer [1] Minor Flicker

37 52C abnormal Call service engineer [1] Minor Flicker

41 Bypass voltage out of range Check bypass input - Alarm Flicker

42 Bypass frequency out of range Check bypass input - Alarm Flicker

43 Interrupted transfer - [1] Alarm Flicker

44 Transfer warning - - Alarm -

46 Overload interrupt transfer Press clear button [1] Alarm Flicker

47 Overload interrupt transfer Press clear button [1] Alarm Flicker

51 Synchronous control abnormal Call service engineer [1] Minor Flicker

52 Transfer circuit abnormal Call service engineer [1] Minor Flicker

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Note 1 Note 2 Note 3

External send-
7seg. LED Code Status Guidance Buzzer Failure LED
out contact
53 Transfer circuit abnormal Call service engineer [1] Minor Flicker

54 Control circuit error Call service engineer [2] Major Lit up

55 Control circuit error Call service engineer [2] Major Lit up

56 Control circuit error Call service engineer [2] Major Lit up

57 Control circuit error Call service engineer [2] Major Lit up

58 Control circuit error Call service engineer [1] Minor Flicker

59 Control circuit error Call service engineer [2] Major Lit up

71 Overload Reduce load [1] Alarm Flicker

72 kW overload Reduce load [1] Alarm Flicker

73 Instantaneous overload Reduce load [1] Alarm Flicker

74 Load abnormal Check load [1] Alarm Flicker

76 Overload Reduce load [1] Alarm Flicker

81 Emergency stop activated - [1] Alarm Flicker

82 Fin temperature abnormal Call service engineer [2] Major Lit up

96 Control circuit error Call service engineer [2] Major Lit up

97 Restart after battery depleted - - Alarm -

98 Control circuit error Call service engineer [2] Major Lit up

99 Start up Press Clear button - Alarm -

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(Note 1)
Audible annunciator: [1] intermittent sound, [2] continuous sound.

(Note 2)
• "Major" is defined as a major failure. Load transferred from inverter to the static bypass
line;

• "Minor" is defined as a minor failure. UPS continues to operate normally, but cause of
alarm must be identified;

• “Over" is defined as an overload condition. Load will transfer from inverter to the static
bypass line and may or may not return to the inverter. Return to inverter will occur only if
overload corrects itself and output load is within rating of UPS. (Note: Inverter may need
to be restarted manually subsequent to an output bolted fault.)

(Note 3)
Indicates one of two possible LED illumination patterns - continuously on (lit) or intermittent
(flicker).

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