Operator Manual

Zero Turn Mower / MZ 52

967666001-00
Please read the operator manual carefully and make sure
you understand the instructions before using the machine.
Gasoline containing a maximum of 10% ethanol (E10)
is acceptable for use in this machine. The use of gasoline with
more than 10% ethanol (E10) will void the product warranty.

EN
 CONFORMITY CERTIFICATES
USA requirements
Labels are placed on the engine and/or in the engine compartment stating that the machine
will fulfill the requirements. This is also applicable to special requirements for any of the states,
(California emission rules etc.). Do not remove these labels. Certificates can also be supplied
with the machine at delivery or written in the Engine manual. Take care of them as they are
valuable documents.

WARNING! Failure to obey cautious WARNING! Engine exhaust and certain

operating practices can cause dangerous injury vehicle components contain or emit chemicals
to the operator or other persons. The owner considered to cause cancer, birth defects,
must understand these instructions, and must or other reproductive system damage. The
let only approved persons who understand engine exhaust contains carbon monoxide,
these instructions to operate the mower. which is an odourless, colourless, poisonous
Each person operating the mower must be of gas. Do not use the machine in closed areas.
sound mind and body and must not be under
the influence of mind altering substances.
When this product is worn out and no longer
used, return it to the reseller or other party for
recycling.
WARNING! The rollover protection
system's capabilities can be impaired by
damage if the mower is overturned or if
alteration to the ROPS occurs. If these To make improvements, specifications
conditions take place, the total structure MUST and designs can be altered without prior
be replaced. notification.
Note that no legal demands can be placed
based on the information contained in these
instructions.
WARNING! Engine exhaust, some of its Use only original parts for repairs. The use of
constituents, and certain vehicle components other parts voids the warranty.
contain or emit chemicals known to the State of Do not change or install non-standard
California to cause cancer and birth defects or equipment to the unit without consent from the
other reproductive harm. manufacturer. Changes to the unit can cause
dangerous operations or damage the unit.

WARNING! Battery posts, terminals

and related accessories contain lead and lead
compounds, chemicals known to the State of
California to cause cancer and birth defects
or other reproductive harm. Clean your hands
after handling.

©2016 All rights reserved.

Orangeburg, SC Printed in U.S.A.
CONTENTS
INTRODUCTION........................................................ 4 OPERATION............................................................. 17
Driving and Transport on Public Roads................ 4 Training............................................................... 17
Towing................................................................... 4 Operating on Hills............................................... 19
Operating.............................................................. 4 Moving Machine By Hand................................... 20
SYMBOLS AND DECALS........................................... 6 MAINTENANCE........................................................ 21
SAFETY...................................................................... 7 Battery................................................................. 23
Protecting Children............................................... 7 Safety System..................................................... 24
Personal Safety Equipment.................................. 8 Park Brake.......................................................... 24
Slope Operation.................................................... 8 V-belts................................................................. 24
Safe Handling of Gasoline.................................... 9 Cutting Blades..................................................... 25
Transport............................................................. 10 Adjusting the Mower Deck.................................. 26
Spark Arrestor..................................................... 10 ZT-3100 Powertrain............................................ 26
Rollover Protection System................................. 11 Caster Wheels.................................................... 27
CONTROLS.............................................................. 12 Anti-scalp Rollers................................................ 27
Steering Control Levers...................................... 13 Cleaning.............................................................. 27
Throttle Control................................................... 13 LUBRICATION.......................................................... 28
Ignition Switch..................................................... 13 Engine oil change............................................... 29
Choke Control..................................................... 13 Wheel and Deck Zerks........................................ 29
Blade Switch....................................................... 14 Transaxle Fluid Change...................................... 30
Service Meter...................................................... 14 TROUBLESHOOTING.............................................. 31
Park Brake.......................................................... 14 STORAGE................................................................ 32
Seat Adjustment Lever........................................ 14 SCHEMATIC............................................................. 33
Fuel Shut Off Valve............................................. 14 TECHNICAL DATA.................................................... 34
Fuses.................................................................. 15
SERVICE JOURNAL................................................. 36
Tracking.............................................................. 15
Cutting Height Pedal........................................... 15
Hydro Release Levers........................................ 15
Fuel Tank............................................................ 16
INTRODUCTION Towing
If machine has a tow hitch, use much more care
Congratulations when towing. Do not let children or others in or
Thank you for purchasing a Husqvarna ride- on the towed equipment. Make wide turns to
on mower. This machine is built for superior avoid jack-knifing. Travel slowly and leave more
efficiency to quickly mow primarily large areas. A distance to stop.
control panel that the operator can easily access Do not tow on sloped ground. The weight of the
and a hydrostatic transmission controlled by towed equipment can cause loss of traction and
steering levers each contribute to the machine’s loss of control.
performance. Obey the manufacturer's recommendation for
This manual is a valuable document. Read the weight limits for towed equipment. Do not tow
contents carefully before using or servicing the near ditches, canals, and other dangerous areas.
machine. The following of instructions (use,
service, maintenance) by all who operate this Operating
machine is important for the safety of the operator This machine is constructed only for mowing
and others. It can also largely increase the life grass on lawns and even ground without
span of the machine and increase its resale obstacles such as stones, tree stumps, etc.
value. The machine can also be used for other tasks
If you sell your machine, be sure to give the when it has special accessories supplied by
operator manual to the new owner. the manufacturer. Operating instructions for the
accessories are supplied with delivery. All other
The last chapter of this operator manual supplies
types of uses are incorrect. The manufacturer’s
a Service Journal. Make sure that service and
directions concerning operation, maintenance,
repair work are documented. A correctly kept
and repairs must be carefully obeyed.
service journal reduces service costs for the
maintenance and affects the machine’s resale Lawn mowers and all power equipment, can
value. Please contact your dealer for more be potentially dangerous if used incorrectly.
information. Take the operator manual along Safety requires good judgment, careful use in
when the machine is taken to your dealer for accordance with these instructions and common
service. sense.
The machine must only be operated, maintained,
General and repaired by persons who know the machine’s
In this operator manual, left and right, rearward special qualities and who are also knowledgeable
and forward are used in relation to the machine’s about the safety instructions. Use only approved
usual driving direction. repair parts to maintain this machine.
Continuous dedication to make our products Accident prevention regulations, other general
better requires that specifications and design are safety regulations, occupational safety rules, and
subject to change without notice. traffic regulations must be obeyed without fail.
Driving and Transport on Public Roads Modifications to the design of the machine that
Check applicable road traffic regulations before are not approved can absolve the manufacturer
transporting on public roads. If the machine is from liability for resulting personal injury or
transported, you must always use approved damage to property.
fastening equipment and make sure that the
machine is correctly attached. DO NOT operate
this machine on public roadways.

4
INTRODUCTION
Good Service
Husqvarna's products are sold throughout the
world and only in specialized retail stores with
complete service. This ensures that you as a
customer receive only the best support and
service. Before the product is delivered, the
machine has, for example, been inspected and
adjusted by the retailer. See the certificate in the
Service Journal in this operator manual.
When you need spare parts or support in service
questions, warranty issues, etc., please consult
the following professional:

This manual belongs to the machine with the Engine Transmission

manufacturing number:

Manufacturing Number
The machine’s manufacturing number are on the on one of the valve covers.
printed plate affixed to the engine compartment. The plate states:
Stated on the plate, from the top are: • The engine’s model.
• The machine’s type designation (I.D.). • The engine’s type.
• The manufacturer’s type number (Model). • Code
• The machine’s serial number (Serial no.) Please have these available when ordering spare
Please have the type designation and serial parts.
number available when ordering spare parts. The wheel motors and hydrostatic pumps have a
The engine’s manufacturing number is stamped barcode decal affixed at the rear.

5
SYMBOLS AND DECALS IMPORTANT INFORMATION Xxxx xxxxxx
These symbols are on the machine and in the xxxxx xxxx xxxxxxxxx xxxxxx xxxxxxxxx.
operator manual. Study them carefully until you Used in this publication to tell the reader of a
know what they mean. risk of material damage, particularly if the reader
neglects to obey the instructions in the manual.
WARNING! Xxxx xxxxxx xxxxx xxxx Used also when there is a possibility for misuse or
xxxxxxxxx xxxxxx xxxxxxxxx. misassembly.
Used in this publication to tell the reader of a
risk of personal injury or death, particularly if the
reader neglects to obey the instructions in the
manual.

R N
Reverse Neutral Fast Slow Choke Fuel Park Brake

Danger Use protective Use protective Wear hearing Do not

glasses gloves protection stand here

Warning! Warning! Warning! Warning!

Battery acid is Do not touch parts Keep away from the Do not use without
corrosive, explosive discharge deck deflector
and flammable or grass catcher

Shut off engine,

remove key before Keep a safe
Read Operator maintenance distance from Use on slopes no
Manual or repair the machine greater than 10° No passengers

Whole body Severing of fingers Do not open or Careful backing up, Careful going
exposure to and toes remove safety watch for forward, watch for
thrown objects shields wIth engine other people other people
running

6
SAFETY General Operation
• Read, understand,
Safety Instructions and obey all
These instructions are for your safety. Read them instructions on the
carefully. machine and in
the manual before
WARNING! THIS CUTTING MACHINE starting.
CAN AMPUTATE HANDS AND FEET AND • It is recommended
THROW OBJECTS. FAILURE TO OBEY that someone knows
THE FOLLOWING SAFETY INSTRUCTIONS that you are mowing and can give aid if there is
COULD CAUSE SERIOUS INJURY OR an injury or accident.
DEATH. • Those who operate, maintain, and/or service
this machine must first read and understand this
Operator Manual. Local laws can regulate the
WARNING! CHILDREN CAN BE
age of the user. The owner is responsible for
SERIOUSLY INJURED OR KILLED BY THIS
training the users of this equipment.
EQUIPMENT. Carefully read and obey all the
safety instruction that follow. • The owner and operator of this equipment
can prevent accidents and is responsible for
IMPORTANT INFORMATION The American accidents or injuries occurring to themselves,
Academy of Pediatrics recommends that other persons and/or property.
children be a minimum of 16 years of age • Do not put hands or feet near rotating parts
before operating a riding lawn mower. or under the machine. Keep away from the
discharge opening at all times.
Protecting Children • Only let responsible adults, who are familiar
Tragic accidents can occur if the operator is not with the instructions, to operate the machine.
alert to the presence of children. Children are • Clean the area of
frequently attracted to the machine and the objects such as
mowing activity. Do not think that children will rocks, toys, wire,
stay where you last saw them. etc., which could
• Keep children out be picked up and
of the mowing area thrown by the
and in the watchful blades.
care of a responsible • Be sure the area
adult other than the is has no bystanders before operating. Stop
operator. machine if someone enters the area.
• Be alert and turn • Do not mow in reverse unless fully necessary.
machine off if a child Always look down and behind before and while
enters the area. backing.
• Before and while backing, look behind and • Do not point discharged material toward
down for small children. someone. Avoid discharging material against a
• Do not carry wall or obstruction. Material can ricochet back
children, even with toward the operator. Stop the blades when
the blades shut off. going across gravel surfaces.
They can fall off and • Do not operate machine without the full grass
be seriously injured catcher, discharge guard, or other safety
or interfere with safe devices in place and working.
machine operation. • Slow down before turning.
Children who have
• Always turn off the blades, engage the park
been given rides in the past can suddenly come
brake, stop the engine and remove the keys
into the mowing area to ride again and be run
before dismounting.
over or backed over by the machine.
• Do not carry passengers. The machine is only
• Do not let children to operate the machine.
intended for use by one person.
• Use extreme care when going near blind
• Operate the machine only in daylight or good
corners, shrubs, trees, or other objects that can
artificial light.
block your view of a child.

7
 • Always wear approved protective glasses or a
SAFETY full visor when assembling or driving.
• Disengage blades when not mowing. Shut off • Always wear gloves when handling the blades.
engine and wait for all parts to come to a full • Do not wear loose clothing that can become
stop before cleaning the machine, removing caught in moving parts.
the grass catcher or unclogging the discharge
guard. • Use ear protectors to avoid damage to hearing.
• Do not operate the machine while under the Slope Operation
influence of alcohol or drugs. Slopes are a major cause related to loss of
• Look for traffic when operating near or going control and tip-over accidents, which can cause
across roadways. severe injury or death. Operation on slopes
• Use more care when loading or removing the requires more care. If you cannot back up the
machine into a trailer or truck. slope or if you feel uneasy on it, do not mow it.
• Always wear eye protection when operating • Mow up and down
machine. slopes (10 degrees
maximum), not
across.
WARNING! When using the machine,
approved personal protective equipment must • Look for holes, ruts,
be used. Personal protective equipment cannot bumps, rocks, or
remove the risk of injury but it will reduce the other hidden objects.
degree of injury if an accident does occur. Uneven terrain
Speak to your retailer for aid in choosing the could overturn the machine. Tall grass can hide
right equipment. obstacles.
• Select a low ground speed so it will not be
• Wear correct Personal Protective Equipment necessary to stop while on the slope.
(PPE) while operating this machine, including
• Do not mow on wet grass. Tires can lose
(at a minimum) sturdy footwear, eye protection,
traction.
and hearing protection. Do not mow in shorts
and/or footwear with open toes. • Avoid starting, stopping, or turning on a slope. If
the tires lose traction, disengage the blades and
• Data shows that operators age 60 years and
continue slowly straight down the slope.
above are involved in a large percentage of
riding mower-related injuries. These operators • Move slowly and
must evaluate if they can safely operate the gradually on slopes.
riding mower sufficiently to protect themselves Do not make
and others from serious injury. sudden changes in
speed or direction,
• Obey the manufacturer’s recommendation for
which could cause
wheel weights or counterweights.
machine to roll over.
• Keep machine free of grass, leaves or other
• Use more care while
debris buildup which can touch hot exhaust or
operating machine with grass catchers or other
engine parts and burn. Do not let the mower
attachments; the stability of the machine can be
deck plow leaves or other debris that can cause
effected.
a buildup to occur. Clean oil or fuel spillage
before operating or storing the machine. • Do not use on steep slopes.
• Let machine cool before storage. • Do not try to stabilize the machine by putting a
foot on the ground.
Personal Safety Equipment • Do not mow near drop-offs, ditches, or
• Make sure that first embankments. The machine could suddenly
aid equipment is roll over if a wheel is over the edge or the edge
near at hand when caves in.
using the machine.
• Do not use the WARNING! Do not drive up or down hills
machine when with slopes greater than 10 degrees. Do not
barefoot. drive across slopes.
• Always wear
protective shoes or boots. Steel toe caps are
recommended.
8
SAFETY General Maintenance
• Do not use the
Safe Handling of Gasoline machine indoors
To avoid personal injury or damage to property, or in areas lacking
use care in handling gasoline. Gasoline is very sufficient airflow.
flammable and the fumes are explosive. The exhaust fumes
contain carbon
monoxide, an
WARNING! The engine and the exhaust
odourless and
system become very hot during operation.
poisonous lethal gas.
There is a risk for burns if touched. Let engine
and exhaust system to cool before refueling. • Make sure that the equipment is in good
condition and that all nuts and bolts, especially
• Do not fuel the those fastening the blade attachments, are
machine indoors. correctly tightened and torqued.
• Extinguish all
cigarettes, cigars, CAUTION! Use protective glasses
pipes, and other for maintenance work.
sources of ignition.
• Use only approved • Maintain or replace safety and instruction labels
gasoline containers. as necessary.
• Do not remove gas cap or add fuel with • Do not interfere with the intended operation
the engine running. Let engine cool before of or reduce the protection given by a safety
refueling. device. Check their operation regularly. DO
• Do not keep the machine or fuel container NOT operate a machine with a safety device
where there is an open flame, spark or pilot light that does not operate correctly.
such as on a water heater or other appliance. • Check grass catcher components and the
• Before you start refueling, keep the risk of static discharge guard frequently and replace with
electricity to a minimum by touching a metal manufacturer’s recommended parts when
surface. necessary.
• Do not fill containers in a vehicle or on a truck
or trailer bed with plastic liner. Always put WARNING! The engine must not
containers on the ground away from the vehicle be started when the driver’s floor plate or
when filling. protective plates for the mower deck’s drive
belt is removed.
• Do not put too much fuel in the tank. Replace
gas cap and tighten. • Do not change the settings of engine controllers
• Remove gas-powered equipment from the truck and avoid running the engine at overly high
or trailer and refuel it on the ground. If this is not engine speeds. If you run the engine too fast,
possible, refuel such equipment with a portable machine components could be damaged.
container, rather than from a gasoline dispenser • To reduce the risk of fire, keep machine free of
nozzle. grass, leaves or other debris buildup. Clean oil
• Keep the nozzle in contact with the rim of the or fuel spills and remove fuel-soaked debris. Let
fuel tank or container opening at all times until machine cool before storing.
fueling is complete. Do not use a nozzle lock- • Stop to do an inspection of the equipment if you
open device. run over or into anything. If necessary, make
• If fuel is spilled on clothing, change clothing repairs before starting.
immediately. • Do not make adjustments or repairs with the
• Do not start the engine near spilled fuel. engine running.
• Do not use gasoline as a cleaning agent. • The blades are sharp and can cause cuts and
• If leaks occur in fuel system, the engine must gashes. Wrap blades or use protective gloves
not be started until problem has been resolved. when handling them.
• Check the fuel level before each use and leave • Check the park brake’s operation regularly.
area for the fuel to expand, because the heat Adjust and service as necessary.
from the engine and the sun can otherwise • Do not work with the starter circuit if there is
cause the fuel to expand and overflow. spilled fuel.

9
 • Check and abide by local traffic regulations
SAFETY before transporting the machine on roads.
• Make sure that the fuel filler cap is mounted • Use an approved trailer to transport the
tightly and no flammable substances are kept in machine. Engage the park brake by securing
an open vessel. the steering controls in the outboard position
• Sparking can occur with elastic or ratcheting straps. Turn off the
when working with fuel supply. Fasten the machine down with
the battery and the approved devices such as bands, chains or
heavy cables of the straps.
starter circuit. This • Do not tow this machine, it can cause damage
can cause battery to the drive system.
explosion, fire or eye • Do not tow trailers, etc. with this mower. They
injury. Sparking will can jackknife or overturn, causing damage to
not occur after the grounding cable (normally the mower and possible serious injury to the
negative, black) is removed from the battery. operator.
• Disconnect the grounding cable from the battery • Load the unit onto truck or trailer by driving up
first and reconnect it last. ramps of sufficient strength using a slow speed.
• Do not make a bridge short circuit across the Do not lift! The machine is not intended to be
starter relay to run the starter. lifted by hand.
• Be very careful when handling battery acid. • When loading or removing the machine, do not
Acid on skin can cause serious corrosive burns. use more than the maximum recommended
If you spill battery acid on your skin, flush operation angle of 10 degrees.
immediately with water.
• Acid in the eyes can cause blindness, contact a WARNING! Use extreme care when
doctor immediately. loading the machine into a truck or trailer using
• Be careful when ramps. There is the possibility of serious injury
servicing the battery. or death if the machine falls off the ramps.
Explosive gases form
in the battery. Do IMPORTANT INFORMATION The park brake
not do maintenance is not sufficient to lock the machine in place
on the battery when during transport. Make sure the machine is
smoking or near correctly fastened to the transport vehicle.
open flames or Always reverse the machine onto the transport
sparks. The battery can explode and cause vehicle to avoid tipping it over.
serious injury or damage.
• The machine is tested and approved only Spark Arrestor
with the equipment originally supplied or This mower has an internal combustion engine
recommended by the manufacturer. Only use and must not be used on or near unimproved
approved repair parts for the machine. forested, bush covered or grassy lands unless
• The mulch blades must only be used in familiar the engine’s system has a spark arrestor meeting
areas when higher quality mowing is necessary. applicable local or state laws. Federal laws apply
• Regularly clean the deck and the underside of on federal lands. If a spark arrestor is used, it
the deck. Avoid spraying engine and electrical must be maintained in good working order by the
components with water. operator.
A spark arrestor for the muffler is available
Transport through your authorized Husqvarna dealer.
• The machine is heavy and can cause serious
crushing injuries. Be more careful when it is
loaded on or removed from a vehicle or trailer.
• Use full width ramps for loading machine into a
trailer or truck.
• The two front and rear tie down straps must
be used and directed down and out from the
machine.

10
SAFETY
Rollover Protection System
The Rollover Protection System (ROPS)
increases the basic weight of the unit by 73 lbs.
• Do not use ROPS as a lifting, attaching or
anchoring point.
• Do not use ROPS for wrecking or towing.
• Do not exceed Max GVW: 2822 lbs.
• Read the operator manual before use.
• Fasten the seat belt if the unit has a ROPS.
• Be certain the seat belt operates correctly
and can be released quickly in the event of an
emergency.
• Keep folding ROPS in the raised and locked
position and use the seat belt when operating
the machine.
• Lower a folding ROPS temporarily only when
fully necessary. Do NOT wear the seat belt
when the ROPS is folded down.
• Check carefully for overhead clearance (i.e.
before driving under trees, electrical wires,
through doorways) while loading into a truck or
trailer.
• Keep the ROPS in safe operating condition by
periodically inspecting for damage and keeping
all mounting fasteners tight. Check all bolts,
including on the seat belt, for correct torque
before each use.
• Check the ROPS structure for damage before
each use. If a part of the ROPS is damaged, the
ROPS assembly must be replaced.
• DO NOT remove the ROPS.
• Where possible, avoid operating the unit near
ditches, embankments and holes.
• Reduce speed when turning, crossing slopes
and on rough, slick or muddy surfaces. Stay off
slopes too steep for safe operation.
• Watch where you are going, especially at row
ends, on roads and around trees.
• Do not permit others to ride.
• Operate mower smoothly, no jerky turns, starts
or stops.
• When mower is stopped, engage park brake.
• ROPS bar is NOT intended for use in sub zero
temperatures.

WARNING! There is NO roll over

protection when the ROPS is folded down.

11
 Transmission from the engine is made by
CONTROLS belt-driven hydraulic pumps. Using the steering
This operator manual describes the Husqvarna controls regulates the direction and speed.
Zero Turn Rider. The rider is fitted with a four-
stroke overhead valve engine.

7
5

8
4

10

11

12

13

3
14

15

1. Motion control levers 6. Hydro release 11. Throttle control

2. Park brake 7. Fuses 12. Blade switch
3. Tracking knob 8. Choke control 13. Seat adjustment lever
4. Fuel tank 9. Ignition switch 14. Deck lift
5. Fuel shut off 10. Service meter 15. Deck release pedal

12
CONTROLS Throttle Control

Steering Control Levers

The throttle controls the engine speed and the

rate of rotation of the blades, assuming the blade
The machine’s speed and direction are switch is pulled out.
continuously variable using the two steering The control is moved forward or back to increase
controls. The steering controls can be moved or decrease the engine speed.
forward or back about a neutral position. There is To prevent the risk of fouling the spark plugs, do
a neutral position, which is locked if the steering not idle the engine for long periods. USE FULL
controls are moved out. THROTTLE WHEN MOWING, for best mower
When both controls are in the neutral position (N), performance and battery charging.
the machine stands still. By equally moving both
controls forward or backward, the machine moves Ignition Switch
in a straight line forward or backward.

The ignition switch is used to start and stop the

For example, to turn right while moving forward, engine. On models with headlights, turn the key
move the right control towards the neutral clockwise to ACCESSORY for headlight use.
position. The rotation of the right wheel is reduced
and the machine turns to the right.
Choke Control
Zero turn can be achieved by moving one control
backward (behind the neutral position) and
carefully moving the other steering control forward
from its neutral position. The rotation direction
when zero turning is determined by which
steering control is moved backward behind the
neutral position. If the left steering control is pulled
backward, the machine turns to the left. Use more
care when using this maneuver.
If the steering controls are in uneven positions
when standing still or do not fit in the slots for
moving the controls out, they can be adjusted.
The choke control is used for cold starts to give
the engine a richer fuel mixture. For cold starts,
WARNING! The machine can turn very
pull the control up.
fast if one steering control is moved much
further forward than the other.

13
CONTROLS Park Brake

Blade Switch

The park brake is on the left side of the machine.

Pull the lever backward to operate the brake and
To engage the mower deck, pull the knob out; push forward to release it.
mower blades are disengaged when the knob is IMPORTANT INFORMATION The machine
pressed down. must stand still when engaging the park
Service Meter brake. Always engage the park brake before
dismounting. Release the park brake before
moving the mower.

Seat Adjustment Lever

The service meter displays the total number of

hours the engine has run and shows when the
engine and mower need servicing.
After every 50 hours of operation, an oil can icon
will appear and stay on for two hours, before The seat can be adjusted lengthways. The lever
an automatic reset occurs. To manually reset under the front edge of the seat is moved to the
the meter, turn the key off and on five times at left (as seen by the driver in the seat), to adjust
one second intervals. To service the engine and the seat backward or forward.
mower, see the Service Journal of this manual. IMPORTANT INFORMATION Seat must not
Note: The service meter operates (clocks hours) be adjusted while unit is in motion.
only when the engine is running. Be sure to turn
the key off when the unit is not in use, to prevent Fuel Shut Off Valve
meter hours from accumulating.

The fuel shut off valve is at the left rear of the

seat. The valve is off when the handle tab is
turned perpendicular to the fuel line.
14
CONTROLS Cutting Height Pedal

Fuses

The desired cutting height is set with the height

pin. The cutting height pedal releases the deck lift
Fuses are on the left hand side of the machine to place the deck at the selected height.
and are accessed by tilting the seat forward. For transport, push the lift pedal fully forward
Fuses are flat pin fuses type as used in until the deck lift latches in the transport (highest)
automobiles. The 20 A is the primary fuse. The position.
7.5 A is for the mower deck coupling.
IMPORTANT INFORMATION Always raise the
Tracking deck to the highest position for transport.

Hydro Release Levers

If the mower is not tracking straight, check the

air pressure in both rear tires. Recommended air
pressure for the rear tires is 15 psi (1 bar).
Transaxle bypass linkages must be engaged
1. Tracking adjustments are made using the when pushing or pulling the mower. The release
tracking bolt and tracking knob. The tracking levers are on each side of the rear of the unit
bolt and tracking knob act as limiting devices below the rear engine plate. See Manual
for the motion control levers when in the full- Transport in the Operation section.
forward position.
2. For preliminary tracking adjustment, move WARNING! Bypass linkages are near the
unit to an open, unobstructed area such as an muffler. To prevent burns, the engine should be
empty parking lot or open field. shut off and allowed to cool before the bypass
3. Back the tracking bolt out until flush with nut. linkage levers are handled.
4. Loosen tracking knob out until flush with nut.
5. Test operate unit by driving it at full throttle
and the full forward position on both motion
control levers. Gradually turn in the tracking
bolt on the right hand side until the unit
noticeably starts drifting right.
6. Drive forward at full throttle with both motion
control levers in the full forward position.
Gradually turn in the tracking knob (left side)
until unit tracks straight.

15
CONTROLS
WARNING! Fill to the bottom of the filler
Fuel Tank neck. Do not add too much gasoline. Wipe
off spilled oil or fuel. Do not keep, spill or use
gasoline near an open flame.

WARNING! The engine and the exhaust

system become very hot during operation.
There is a risk for burns if touched. Let engine
and exhaust system to cool before refueling.

Read the safety instructions before refueling. The

capacity for the tank is five gallons.
Regularly check the gas cap gasket for damage
and keep the cap correctly tightened.
The engine will run on a minimum of 87-octane
unleaded gasoline (no oil mix). Environmentally
adapted alkylate gasoline can be used. See
Technical Data concerning ethanol fuel. Methanol
fuel is not allowed. Do not use E85 alcohol based
fuel. Damage to the engine and components can
occur.
When operating in temperatures below 32°F, use
fresh, clean winter grade gasoline to insure good
cold weather starting.

WARNING! Gasoline is very flammable.

Observe caution and fill the tank outdoors (see
the safety section).

IMPORTANT INFORMATION Experience

shows that alcohol blended fuels (called
gasohol, ethanol or methanol) can attract
moisture which leads to separation and
formation of acids during storage. Acidic gas
can damage the fuel system of an engine while
in storage. To avoid engine problems, the fuel
system must be emptied before storage of 30
days or longer. Drain the gas tank, start the
engine and let it run until the fuel lines and
carburetor are empty. Use fresh fuel the next
season. See Storage for more information. Do
not use engine or carburetor cleaners in the
fuel tank or permanent damage can occur.

16
 To turn to the left
OPERATION
While moving in a forward direction pull the left
Read the Safety section and following pages, if lever back towards the neutral position while
you are unfamiliar with the machine. maintaining the position of the right lever, this will
Training slow the rotation of the left wheel and cause the
machine to turn in that direction.
Due to unique steering capabilities, zero turn
mowers are far more maneuverable than typical To zero turn
riding mowers. While moving in a forward direction, first pull the
Review this section fully before trying to move the two control levers back until the mower stops or
mower under its own power. When first operating slows dramatically.
the mower or until becoming comfortable with Then by alternating one lever slightly to the
controls, use a reduced throttle speed and forward position and the other in the reverse
reduced ground speed. DO NOT move control position, complete the turn.
levers to the furthest forward or reverse positions
during initial operation.
Roll Bar
Operate the unit with the roll bar in the raised and
First time users must become familiar with the
locked position and use the seat belt. There is
mower’s movement on a hard surface, such as
no rollover protection when the roll bar is down.
concrete or asphalt BEFORE trying to operate
If it is necessary to lower roll bar, do not wear the
on turf. Until the operator becomes comfortable
seat belt. Raise the roll bar as soon as clearance
with the mower controls and zero turn, overly
permits.
aggressive maneuvers can damage turf.
Steering WARNING! The seat belt must be used
To move forward and rearward when the roll bar is in upright position.
The direction and speed of the mower’s
movements are effected by the movement of
the control lever(s) on each side of mower. The WARNING! Make sure the work area is
left lever controls the left wheel. The right lever free of stones and other objects that could be
controls the right wheel. thrown by the rotating blades.
First time users must push the mower (see
Moving Machine By Hand in the Operation Before Starting
section) to an open, flat area without other 1. Read the sections on Safety and Controls
persons, vehicles or obstacles nearby. To move before starting the machine.
the unit under its own power, the operator must 2. Do the daily maintenance before starting (see
sit in the seat and start the engine (see Before Maintenance Schedule in the Maintenance
Starting in the Operation section). Adjust the section).
engine speed to idle, release the park brake but 3. Check that there is sufficient fuel in the fuel
do not engage the blades at this time. Pull control tank.
levers inward. As long as the control levers have
not been moved forward or to the rear, the mower 4. Adjust the seat to the desired position.
will not move. 5. Set the deck cutting height by inserting the lift
Slowly move the two control levers forward pin into the desired cut height.
slightly. This will let the mower start moving
forward in a straight line. Pull the control levers
back to the neutral position and stop the mower
from moving.
Pull back slightly on control levers, allowing the
mower to move to the rear. Push the control
levers forward to the neutral position to stop the
mower from moving.
To turn to the right
While moving in a forward direction, pull the right
lever back towards the neutral position while
maintaining the position of the left lever, this will
slow the rotation of the right wheel and cause the
machine to turn in that direction.
17
 7. Open the fuel tank valve.
OPERATION
8. Push in and turn the ignition key to the start
The following conditions must be fulfilled before position.
the engine can be started:
IMPORTANT INFORMATION Do not run the
• The blade switch must be pressed downward starter for more than five seconds each time. If
into the disengaged position. the engine does not start, wait approximately
• The park brake must be up into the engaged ten seconds before retrying.
position.
• Both steering controls must be in the locked 9. When the engine starts, immediately release
(outer) neutral position. the ignition key back to the run position.
Slowly push in the choke control knob, if it
Starting the Engine was used to start a cold engine.
1. Sit on the seat. 10. Set the engine speed with the throttle. Let
2. Raise the mower deck to the transport the engine to run at a moderate speed,
position by locking the lift pedal forward. approximately mid throttle, for a short time
before use. USE FULL THROTTLE WHEN
MOWING (no choke).
Running
1. Release the park brake by moving the lever
downward.
NOTE: The mower has an operator presence
system. If the engine is running and the
operator tries to leave the seat without first
engaging the park brake, the engine will shut
off.
2. Move the steering controls in, out of the
3. Engage the park brake, pulling the lever up. neutral position (N).
3. Release the foot pedal latch to lower the deck
to the set cutting height.
4. Move throttle control to full throttle.
5. Engage the mower deck by pulling the blade
switch up.

WARNING! Make sure that no one is

near mower when engaging blade switch.

6. Rotate the control levers inward and slowly

move both control levers slightly forward to
4. Push the blade switch down to disengage the move forward in a straight line.
mower blades. Stopping the Engine
5. Move the steering controls outward to the 1. Move the throttle to the minimum position
locked (outer) neutral position. (tortoise symbol).
6. Move throttle control to the middle position. If 2. Move the steering controls outward.
the engine is cold, pull the choke control up.
3. Disengage the mower deck by pressing the
blade switch down.
4. Raise the mower deck by pressing the foot
pedals forward to the transport position.
5. When the machine is standing still, engage
the park brake by pulling the lever upward.
If the engine has been worked hard, let it to
idle at least 60 seconds and get to a normal
operating temperature before stopping. To
prevent fouling the spark plugs, avoid idling
the engine for longer periods.

18
 • When mowing large areas, start by turning to
OPERATION the right so that clippings will discharge away
6. Turn the ignition key to the stop position and from shrubs, fences, driveways, etc. After one
remove the key. Always remove the key when or two rounds, mow in the opposite direction
leaving the mower to prevent unauthorized making left hand turns until finished.
use.
IMPORTANT INFORMATION Leaving the
ignition switch in a position than OFF will cause
the battery to be discharged.

Operating on Hills
Read the Safety Instructions Driving on Slopes
in the Safety section.
• Use the slowest speed possible before starting
up or down hills.
• Avoid stopping or changing speed on hills.
• Avoid mowing wet lawns. The mowing result
• If stopping is necessary, pull drive levers into
is poorer because the wheels sink into the soft
the neutral position and push outward. Engage
lawn, clumps build, and grass clippings fasten
the park brake.
under the cowling.
• To restart movement, release the park brake.
• Hose the mower deck underside with water
• Pull the control levers back to the center of after each use. When cleaning, the mower deck
the mower and push forward to regain forward shall be raised into the transport position. Make
motion. sure the mower is cooled and the engine is off.
• Make all turns slowly. • Use compressed air to clean top surface of
the deck. Avoid flooding water on top surface,
WARNING! Do not drive the rider on engine and electrical components.
terrain that slopes more than 10 degrees. Mow • When the mulching kit is used, it is important
slopes up and down, never side to side. Avoid that the mowing interval is frequent.
sudden directional changes.

Mowing Tips
• Observe and flag rocks and other fixed objects
to avoid collisions.
• Begin with a high cutting height and reduce
it until the desired mowing result is attained.
Cut the average lawn to 6.35 cm during the
cool season and over 7.62 cm during the hot
months. For healthier and better looking lawns,
mow frequently after moderate growth.
• For best cutting performance, mow grass over
15.24 cm in height twice. Make the first cut
relatively high; the second to the desired height.
• The mowing result will be best with a high
engine speed (the blades turn rapidly) and low
speed (the rider moves slowly). If the grass is
not too long and dense, the driving speed can
be increased without negatively affecting the
mowing result.
• The finest lawns are obtained by mowing
frequently. The lawn becomes more even and
the grass clippings more evenly distributed
over the mown area. The total time taken is not
increased as a higher operating speed can be
used without poor mowing results.

19
OPERATION
Moving Machine By Hand
When pushing or pulling the mower, engage the
bypass linkages. The release levers are on each
side of the rear of the unit below the rear engine
plate.
1. Raise the deck to the highest (transport)
position.
2. Pull the release levers up and out of the
keyhole slots. Release the levers with the
head outside the bracket and held into the
bypass setting.

3. To reengage the linkages to drive, reverse the

procedure.
Load the machine into truck or trailer by driving up
ramps in low gear. DO NOT LIFT! The machine is
not intended to be lifted by hand.

WARNING! Use more care when loading

the machine into a truck or trailer using ramps.
There is the possibility of dangerous injury or
death if the machine falls off the ramps.

WARNING! Do not make adjustments

unless:
• the engine is stopped,
• the ignition key is removed,
• the park brake is engaged

WARNING! Bypass linkages are near

to the muffler. To prevent burns, the engine
should be shut off and allowed to cool before
the bypass linkage levers are touched.

20
 carried out by an authorized service workshop
MAINTENANCE is recommended to maintain your machine in
Maintenance Schedule the best possible condition and to ensure safe
Following is a list of maintenance procedures operation.
that must be performed on the machine. For Read General Maintenance in the Safety
those points not described in this manual, visit an section.
authorized service workshop. An annual service

AT LEAST MAINTENANCE INTERVAL

DAILY ONCE IN HOURS
EACH
MAINTENANCE BEFORE AFTER YEAR 25 50 100 300

CHECK
Park brake for adjustment ● ♦ ♦
Engine’s oil level (each refueling) ■
Safety system ●
For fuel and oil leakages ♦
For damage ♦
For loose hardware (screws, nuts) ♦
For mower deck damage ♦
Tire pressures ● ● ● ●
Battery connections ● ● ● ● ●
CLEAN
Engine’s cooling air intake ■ ■
Below the mower deck ●
Around the engine ♦
Around belts, belt pulleys ♦ ♦ ♦ ♦
Engine’s cooling air intake 2) ■ ■
Air cleaner foam pre-filter 2) ■ ■
Air cleaner paper filter cartridge 2) ■ ■
ALSO
Examine muffler/spark arrestor ♦ ♦ ♦ ♦
Start the engine & blades,
listen for unusual sounds ♦
Sharpen3)/ Replace mower blades ● ●
● = Described in this manual
♦ = Not described in this manual WARNING! Before performing service or
■ = Refer to the engine manufacturer’s manual adjustment:
1) • Engage the park brake.
First change after 8-10 hours. When
• Place the blade switch in the disengaged
operating with a heavy load or at high ambient
position.
temperatures, replace every 50 hours.
• Turn the ignition switch to OFF position and
2)
In dusty conditions, cleaning and replacement remove the key.
are necessary more frequently. • Make sure the blades and all moving parts
3) have completely stopped.
Performed by authorized service workshop.

21
MAINTENANCE
AT LEAST MAINTENANCE INTERVAL
DAILY ONCE IN HOURS
EACH
MAINTENANCE BEFORE AFTER YEAR 25 50 100 300

CHECK
Throttle cable for adjustment ■
Mower deck for adjustment ● ●
Condition of belts, belt pulleys ● ●
Caster wheels (at 200 hour intervals) ● ●
Engine valve clearance 3) ♦ ♦
CHANGE
Spark plugs ■ ■
Engine oil 1) ■ ■
Engine oil filter ■ ■
Fuel filter ■ ■
Paper air filter 2) ■ ■
Air cleaner foam pre-filter 2) ■
ALSO
Do the 300-hour service 3) ♦ ♦
● = Described in this manual
♦ = Not described in this manual
WARNING! Do not short battery
terminals by allowing a wrench or other objects
■ = Refer to the engine manufacturer’s manual to contact both terminals at the same time.
1) Before connecting battery, remove metal
First change after 8-10 hours. When
bracelets, wristwatch bands, rings, etc.
operating with a heavy load or at high ambient
temperatures, replace every 50 hours. Positive terminal must be connected first to
2)
prevent sparks from accidental grounding.
In dusty conditions, cleaning and replacement
are necessary more frequently.
3)
IMPORTANT INFORMATION The mower
Performed by authorized service workshop. has a 12-volt negative grounded system. The
other vehicle must also be a 12-volt negative
grounded system. Do not use your mower to
start other vehicles.

22
 Cleaning the battery and terminals
MAINTENANCE
Corrosion and dirt on the battery and terminals
Battery can cause the battery to lose power.
If the battery is too weak to start the engine, it 1. Lift the seat and rotate fully forward until
must be recharged. supported by the seat rod.
Jumper Cable Use 2. Loosen the two wing nuts attached to the side
J bolts sufficiently to allow the battery mount
1. Connect each end of the RED cable to the bracket to slide down off the battery.
POSITIVE (+) terminal on each battery, taking
care not to short against chassis.
2. Connect one end of the BLACK cable to the
NEGATIVE (-) terminal of the fully charged
battery.
3. Connect the other end of the BLACK cable
to a good CHASSIS GROUND on the mower
with the discharged battery, away from the
fuel tank and battery.

3. Using two 1/2" wrenches disconnect BLACK

battery cable then RED battery cable.
4. Carefully remove the battery from the mower
5. Rinse the battery with plain water and dry.
6. Clean terminals and battery cable ends with a
wire brush until shiny.
7. Coat the terminals with grease or petroleum
jelly.
To remove cables, reverse order Replacing
1. Remove BLACK cable first from chassis and 1. Install the new battery with terminals in the
then from the fully charged battery. same position as the used battery.
2. Remove RED cable last from both batteries. 2. Connect RED battery cable first to positive (+)
The mower has a maintenance free battery battery terminal.
and does not need servicing. However, periodic 3. Connect BLACK grounding cable to negative
charging of the battery with an automotive type (-) battery terminal.
battery charger will extend its life. 4. Slide mount bracket back up over battery and
• Keep battery and terminals clean. retighten wing nuts.
• Keep battery bolts tight.
IMPORTANT INFORMATION Do not open
• See chart for charging times. or remove caps or covers. Adding or checking
STD STATE APPROXIMATE CHARGING TIME*
level of electrolyte is not necessary.
TO FULL CHARGE AT 80O F Always use two wrenches for the terminal
BATTERY OF
Maximum Rate at: screws.
CHARGE
50 Amps 30 Amps 20 Amps 10 Amps
CAUTION! Always wear eye
12.6V 100% - FULL CHARGE - protection when around batteries.
12.4V 75% 20 min. 35 min. 48 min. 90 min.

12.2V 50% 45 min. 75 min. 95 min. 180 min.

CAUTION! Lead-acid batteries generate
12.0V 25% 65 min. 115 min. 145 min. 280 min.
explosive gases. Keep sparks, flame and
11.8V 0% 85 min. 150 min. 195 min. 370 min. smoking materials away from batteries.
*Charging time depends on battery capacity,
condition, age, temperature and efficiency of charger

23
MAINTENANCE V-belts
Check every 100 hours of operation. Check for
Safety System severe cracking and large nicks. The belts are not
The machine has a safety system that prevents adjustable. Replace the belts if they begin to slip
starting or driving under the following conditions. from wear.
The engine can only be started when: NOTE: The belt will show some small cracks in
normal operation.
• the mower deck is disengaged.
• the steering controls are in the outer, locked Deck Belt
neutral position. Deck Belt Removal
• the park brake is engaged. Park on a level surface. Engage park brake.
Lower the deck into the lowest cutting position.
IMPORTANT INFORMATION To be able to
1. Remove foot plate and belt shields.
drive, the driver must sit in the seat and release
the park brake before the steering controls can 2. Remove dirt or grass that has accumulated
be moved into the neutral position, otherwise around the cutter housings and the deck
the engine will stop. surface.
3. Using a ratchet or a breaker bar and 9/16"
Make daily inspections to ensure that the safety socket in the square opening in the idler arm,
system works by attempting to start the engine shift the arm counter clockwise to release the
when one of the conditions is not met. Change tension on the belt.
the conditions and try again.
If the machine starts when one of these
conditions is not met, turn the machine off and
repair the safety system before using the machine
again.
Make sure the engine stops when the park brake
is released and the operator leaves the seated
position.
Check that the engine stops if the mower blades
are engaged and the driver temporarily moves off
the driver’s seat.
Park Brake 4. Carefully lift the belt over the top of the cutter
housing pulleys.
Visually check that no damage is found on the
lever, links, or switch belonging to the park 5. Remove the belt from around the electric
brake. Do a standstill test and check that there clutch on the engine shaft.
is sufficient braking. For park brake adjustments, Deck Belt Installation
contact the Husqvarna service workshop. NOTE: For ease in installing the deck belt, refer to
the routing decal on the cutting deck.
WARNING! Faulty adjustment will result 1. Wrap the deck belt around the electric clutch
in reduced braking and can cause an accident. pulley that is on the engine shaft.
2. Route the belt forward between the spring
Tire Pressures loaded and stationary pulleys.
All tires must be at 15 psi / 103 kPa / 1 bar. 3. Place belt around spring loaded idler pulley.
IMPORTANT INFORMATION DO NOT add 4. Wrap the belt around the stationary idler
a tire liner or foam fill material to the tires. pulley and around the mandrel housings.
Excessive loads created by foam filled tires will 5. Push inward on the idler arm and carefully put
cause premature failures. belt over stationary idler pulley. When the belt
Only use tires specified by Husqvarna. is correctly routed, slowly release the idler arm
to tighten the belt.
6. Check that there are not twists in the belt and
that the routing matches the routing decal.
7. Replace belt shields on both mandrel
housings and attach with fasteners.

24
 3. Place the belt over the right and left idler
MAINTENANCE pulleys.
Pump Belt 4. Place the belt on the engine pulley.
The belts are not adjustable. Replace belts if they 5. Use the breaker bar to hold the tension off the
begin to slip from wear. belt while removing the implement used as a
Replacing Pump Belt brace in the plate.
Park the mower on a level surface. Engage the 6. Install and tighten the clutch stop.
park brake. 7. Install the fan shields.
Belt Removal 8. Install the deck belt.
From the top side of the deck:
Cutting Blades
1. Remove the deck belt (see Deck Belt
Removal in this section of the manual). CAUTION! Blades are sharp. Protect
2. Tilt seat forward to access fan covers. your hands with gloves and/or wrap blades with
Remove both fan covers. a heavy cloth when handling.
The sharpening of blades must be
carried out by an authorized service
workshop.

For the best mowing effect, it is important that the

blades are well sharpened and not damaged.
Replace blades that have been bent or cracked
when hitting obstacles.
Let the service workshop decide whether a blade
with large nicks can be repaired/ground or must
be replaced. Balance the blades after sharpening.
From the underside of the mower: Check the blade mounts.
3. Remove clutch stop to access the belt. Blade Replacement
4. With a 1/2" breaker bar and using the square 1. Remove blade bolt by turning it counter
opening in the pump idler arm, shift the arm to clockwise.
create slack in the belt. 2. Install new or re-sharpened blade with
stamped GRASS SIDE facing toward the
ground/grass (down) or THIS SIDE UP facing
the deck and cutter housing.
3. Install and tighten the blade bolt correctly.
4. Torque the blade bolt to 45-55 lb-pie (122
Nm).
IMPORTANT INFORMATION The special
blade bolt is heat treated. Replace it with a
Husqvarna bolt if necessary. Do not a use
lower grade hardware than specified.

5. With the idler arm in the slack position, slip a

screwdriver, clevis pin or similar into the 3/8"
hole in the plate that sits between the two fan
covers. This will keep the idler in the extended
position and allow removal of the breaker bar.
6. Remove belt from the engine and pump
pulleys over the top of the fans.
Belt Installation
1. If the pump is not locked in the extended
position, do Steps 4 and 5 from the above
instructions again.
2. Slip the belt over the fans and put it between
the idler pulleys.
25
 4. Confirm measurements again. The blade tip
MAINTENANCE height must be equal side-to-side. In the rear,
Adjusting the Mower Deck blade tips must be 3.175 mm to 9.525 mm
Leveling Deck higher than the front measurement. In the
front, blade tips must be equal from side-to-
Adjust the deck while the mower is on a level side.
surface. Make sure the tires are inflated to
the correct pressure. See Tire Pressures in NOTE: This will place the mower deck in a
Maintenance section. If tires are under or over standard measurement position. Depending on
inflated, the deck cannot be correctly adjusted. the type of grass being mowed or environmental
Faulty mower deck adjustments will cause an conditions, more adjustments can be necessary
uneven mowing result. to get the desired cut.
Four slots control the height and pitch of the ZT-3100 Powertrain
mower deck. Adjust the deck slightly higher in the Regular external maintenance of the ZT-3100
rear. Powertrain™ should include the following:
NOTE: To insure precision in the leveling 1. Check oil level in expansion tanks. When
procedure, the mower deck drive belt must be the engine is cold, the tanks should be at the
installed before leveling the deck. FULL COLD level.
1. Wear heavy gloves. Turn each outer blade tip 2. Examine the vehicle drive belt, idler pulley(s),
to align with the deck side to side. and idler spring(s). Insure that no belt slippage
can occur. Slippage can cause low input
speed to the transmission.
3. Examine the transmission cooling fan
for broken or bent blades. Remove any
obstructions such as grass clippings, leaves
or dirt.
4. Examine the park brake and vehicle linkage to
make sure they work correctly.
5. Examine the vehicle control linkage to the
directional control arm on the transaxle.
Also, make sure the control arm is correctly
2. Measure from the floor surface up to the fastened to the trunnion arm of the transaxle.
bottom of the blade tip on the discharge side 6. Examine the bypass mechanism on the
of the mower deck. Record this measurement. transaxle and unit linkage to make sure it
Move to the opposite side; check that rotates and releases fully.
measurement is the same. If adjustment are
necessary, loosen the locknut and adjust bolt IMPORTANT INFORMATION Any servicing
up until both side-to-side measurements are dealer attempting a warranty repair must have
equal. Record measurement. prior approval before conducting maintenance
of a Hydro-Gear® product, unless the servicing
dealer is a current Authorized Hydro-Gear
Service Center.

3. Turn both outer blades to align with the deck

front-to-rear. Reposition the rear mounting
bolts up or down until the rear blade tips are
positioned 3.175 mm to 9.525 mm higher in
the rear than the front blade tips.

26
MAINTENANCE Cleaning
Regular cleaning, especially under the mower
Caster Wheels deck, will increase the machine’s life-span. Clean
Check every 200 hours. Check that wheels turn the machine directly after use (after it is cooled),
freely. Foam filled tires or solid tires will void the before the debris sticks.
warranty. Do not spray water on the top of the mower deck.
To replace, remove the nut and caster bolt. Pull Use compressed air to clean the top side of the
the wheel out of the yoke and take care with the mower deck. Do not use a high pressure washer
spacer. Install in reverse order. Tighten the caster or steam cleaner. Avoid spraying engine and
bolt and torque to 45 ft-lbs (61 Nm). electrical components with water.
Clean the underside of the deck with normal
water pressure. Attach the quick connect (from
the accessory packet) to a garden hose. After
mowing, snap the hose to the cleanout port and
turn on water supply.

NOTE: Tire must turn freely but axle spacers

must not. If wheels do not turn freely take the unit
to the dealer for service.
Anti-scalp Rollers
Anti-scalp rollers are correctly adjusted when Restart the mower and engage the blades to use
they are slightly off of the ground when the deck the spinning action to wash away debris. Make
is at the desired cutting height. Anti-scalp rollers sure the hose is away from the mower blades.
keep the deck in the correct position to prevent
scalping in most terrain conditions. Do not adjust Do not rinse hot surfaces with cold water. Let unit
the rollers to support the deck. The rollers must cool before washing.
be approximately 6.5 mm from ground. CAUTION! Always wear eye
protection when cleaning and
washing.

Hardware
Check daily. Examine the machine for loose or
missing hardware.

IMPORTANT INFORMATION Adjust anti-scalp

rollers with the mower on a flat level surface. To
avoid deck damage, the anti-scalp rollers must
not be adjusted to support the deck.

27
LUBRICATION
Lubrication Schedule

12/12 1/52 1/365 25h 50h 100h 200h 300h

12/12 Every year Lubricate with grease gun

1/52 Every Week Filter change

1/365 Every day Oil change

Level check

General
IMPORTANT INFORMATION Use minimal
Remove the ignition key to prevent unintentional
lubrication and remove excess lubricant so that
movements during lubrication.
is does not come into contact with belts or belt
When lubricating with an oil can, it must be filled pulley drive surfaces.
with engine oil.
When lubricating with grease, unless otherwise
stated, use high grade molybdenum disulphide
grease. WARNING! Escaping hydraulic oil under
For daily use, the machine must be lubricated pressure can have sufficient force to penetrate
twice weekly. the skin, causing serious injury. If injured by
escaping fluid, see a doctor immediately.
Wipe away excess grease after lubrication.
Serious infection or reaction can develop if
It is important to avoid getting lubricant on the medical treatment is not administered.
belts or the drive surfaces on the belt pulleys.
If this occurs, clean them with spirits. If the
belt continues to slip after cleaning, it must be
replaced. Gasoline or other petroleum products
must not be used to clean belts.

28
LUBRICATION Wheel and Deck Zerks
Use only good quality bearing grease. Grease
Engine oil change from well-known brand names (petrochemical
NOTE: Change the engine oil when the engine companies, etc.) usually maintains a good quality.
is warm. Refer to the engine owner’s manual
for the correct replacement oil and filter change Front Wheel Mount
recommendations. Lubricate 3-4 strokes with a grease gun on each
set of wheel mounts.

WARNING! The engine drain plug is near Front Wheel Bearings

to the muffler. To prevent burns, the engine Lubricate 3-4 strokes with a grease gun on each
should be shut off and allowed to cool slightly set of wheel bearings.
so the engine is still warm but the adjacent
surfaces and oil are not.

1. Park on a level surface. Engage park brake.

2. Clean the dirt and debris from the area around
the oil fill cap.
3. Remove the cap/dipstick.
4. Find the drain hose at the right rear of the
engine. Place an suffciently sized container
under the end of the drain hose and remove
the oil drain plug.
Deck Spindles
Lower the cutting deck completely.
If a grease gun without rubber hose is used, the
foot plate must be removed to access the center
spindle.
Lubricate with a grease gun, 2-3 strokes per
spindle.

5. Let the used oil fully drain from the engine.

6. Replace and tighten the drain hose plug.
7. Fill the engine with new oil to the bottom of
the fill tube threads. Check the level with the
dipstick.
8. Replace and tighten the oil fill cap when the
oil level is FULL.
9. To discard the used oil, refer to local disposal
regulations.
10. Refer to the Service Journal for oil checking
and changing intervals and change
recommendations.

29
 11. Install and torque the top port plugs to
LUBRICATION 180 in./lbs.
Transaxle Fluid Change 12. Continue to fill the transaxles through the
The transaxle is designed with an external filter expansion tank until the FULL COLD line
for ease of maintenance. To ensure constant fluid is reached (this will take approximately 23
quality levels and longer life, an oil filter change additional ounces).
every 200 hours is recommended. 13. Install the expansion tank cap by hand. Do not
The following procedure is performed with the overtighten.
transaxles installed in the mower and the mower Transmission Purging
on level ground. Apply the pump release valve for Purge procedures must be done if the hydrostatic
each transaxle and engage the park brake. system has been opened for maintenance or has
1. Remove the filter guard screws and filter had more oil added to the system.
guard. Clean any loose debris from around Due to the effects air has on efficiency in
the perimeter of the filter. hydrostatic drive applications, it is critical to
2. Place an oil drain pan (30,5 cm or more in purge the system. Resulting symptoms of air in
diameter and 7.6 liters capacity is optimal) hydrostatic systems can be:
beneath the oil filter. Remove the oil filter from • Noisy operation.
the transaxle.
• Lack of power or drive after short term
3. After the oil has drained, wipe the filter base operation.
surface and apply a film of new oil to the
• High operation temperature and excessive
gasket of the replacement filter.
expansion of oil.
4. Install the new filter by hand, turning it three-
• Shortened component life.
quarters to one full turn after the filter gasket
contacts the filter base surface. Before starting, make sure the oil tank is at the
correct oil level. If not, fill to the specifications
5. Install the filter guard. Torque screws to
outlined above.
65 in/lbs. each.
Do the procedure first with the vehicle drive
6. Do the steps on the opposite side.
wheels off the ground, then again under normal
7. Drain used oil filters of all free flowing operating conditions.
oil before disposal. Place used oil in an
See Moving Machine By Hand in the Operation
appropriate container and dispose of it in
section for bypass linkage adjustments.
accordance with laws in your area.
1. Disengage the brake if activated.
8. Remove the top port plug from the left and
right sides of the transaxles before filling with 2. With the bypass linkage open and the
oil. This will allow the transaxles to vent during engine running at fast idle, slowly move the
oil fill. directional control in both forward and reverse
directions (5 or 6 times). As air is purged from
the unit, the oil level will drop.
3. With the bypass linkage closed and the
engine running, slowly move the directional
control in both forward and reverse directions
(5 to 6 times). Check the oil level and add oil
as necessary after stopping the engine.
4. It can be necessary to do Steps 2 and 3
until all the air is completely purged from the
system. When the hydraulic drive operates
at normal noise levels and moves smoothly
forward and reverse at normal speeds, the
9. Remove the cap from the transaxles’ hydraulic drive is considered purged.
expansion tank found on the vehicle frame.
5. After the vehicle has been used two times, the
10. Fill with 20W50 motor oil until oil just appears oil level must be checked while the oil is cold
at the bottom of each transaxles’ top port and adjusted accordingly.
(approximately two quarts per transaxle, four
quarts total). Install the top port plug into each
transaxle as the oil level reaches the port.

30
TROUBLESHOOTING
Problem / Cause
Engine will not start Engine overheats
Blade switch is engaged Clogged air intake or cooling fins
Steering controls are not locked in the Engine overloaded
neutral position
Poor ventilation around engine
Park brake is not engaged
Defective engine speed regulator
Dead battery
Insufficent or no oil in the engine
Contamination in the carburetor or fuel line Contamination in the fuel line
Fuel supply shutoff valve is closed Fouled spark plugs
Clogged fuel filter or fuel line Battery not charging
Ignition system faulty Battery terminal cable contacts are defective
Starter does not turn the engine over Charging lead is disconnected
Dead battery Mower moves slowly, unevenly, or not at all
Battery terminal cable contacts are defective Park brake engaged
Blown fuse Bypass linkage engaged
Fault in the starter safety circuit. See Safety Transmission drive belt is slack or off
System in the Maintenance Section
Air trapped in hydraulic system
Engine runs rough
Mower deck not engaging
Faulty carburetor
Drive belt for the mower deck is loose
Clogged fuel filter or jet
Electromagnetic coupling contact is loose
Choke is activated with a warm engine
Blade switch is faulty or loose from cable
Clogged ventilation valve on the fuel cap contact
Fuel tank nearly empty Blown fuse
Fouled spark plugs Transaxle leaks oil
Rich fuel mixture or fuel-air mixture. Damaged seals, housing, or gaskets
Wrong fuel type Air trapped in hydraulic system
Water in fuel Uneven mowing results
Clogged air filter Unequal air pressures in tires
Engine seems weak Bent blades
Clogged air filter Suspension for the mower deck is uneven
Fouled spark plugs Blades are dull
Carburetor incorrectly adjusted
Driving speed too high
Air trapped in hydraulic system
Grass is too long
Machine vibrates
Grass has collected under the mower deck
Blades are loose
Blades are incorrectly balanced
Engine is loose

31
 To ready the machine for storage:
STORAGE
1. Thoroughly clean the machine, especially
Winter Storage under the mower deck. Touch up damage
The machine must be readied for storage at the to the paint and spray a thin layer of oil on
end of the mowing season, or if it will not be in the underside of the mower deck to avoid
use for more than 30 days. corrosion.
Fuel allowed to stand for long periods of time (30 2. Examine the machine for worn or damaged
days or more) can leave sticky residues that can parts and tighten nuts or screws that have
plug the carburetor and disrupt engine function. become loose.
Fuel stabilizers are a allowed as an option to the 3. Change the engine oil; dispose of correctly.
sticky residues that can occur during storage. 4. Empty the fuel tanks or add a fuel stabilizer.
Add stabilizer to the fuel in the tank or in the Start the engine and let it run until the
storage container. Always use the mixing ratios carburetor is drained of fuel or the stabilizer
specified by the manufacturer of the stabilizer. has reached the carburetor.
Run the engine for at least 10 minutes after 5. Remove the spark plug and pour about a
adding the stabilizer so that it reaches the tablespoon of engine oil into the cylinder.
carburetor. Do not empty the fuel tank and the Turn over the engine so that the oil is evenly
carburetor if a stabilizer has been added. distributed and then refit the spark plug.
6. Lubricate all grease zerks, joints, and axles.
7. Remove the battery. Clean, charge, and keep
WARNING! Do not keep an engine with the battery in a cool place, but protect it from
fuel in the tank indoors or in poorly ventilated direct cold.
spaces where fuel vapor can come in contact 8. Keep the machine in a clean, dry place and
with open flames, sparks, or a pilot light such cover it for more protection.
as in a boiler, hot water tank, clothes dryer, etc.
Service
Handle the fuel with care. It is very flammable
and can cause serious personal injury and When ordering spare parts, please specify the
property damage. Drain the fuel into an purchase year, model, type, and serial number.
approved container outdoors and keep it away Always use genuine Husqvarna spare parts.
from open flame or sources of ignition. Do not An annual check-up at an authorized service
use gasoline for cleaning. Use a degreaser and workshop is a good way to ensure that the
warm water. machine performs its best the following season.

32
SCHEMATIC

33
TECHNICAL DATA
ENGINE
Manufacturer Kawasaki
Type FR730V
Power 17.9 kW @ 3600 RPM 1)
Lubrication Pressure with oil filter
Fuel Min 87 octane unleaded (Max ethanol 10%, Max MTBE 15%)
Fuel tank capacity 18,9 liters
Cooling Air cooled
Air filter Heavy Duty Cartridge
Alternator 12v 15 amp @ 3600 rpm
Starter Electric
TRANSMISSION
Transmission ZT-3100
Steering control Dual levers, foam gripped
Speed forward 0-13,7 km/h
Speed reverse 0-7.2 km/h
Brakes Mechanical
Front caster tires 13 x 6.5-6
Rear tires, turf pneumatic 22 x 10-10
Tire pressure 15 PSI / 103 kPa / 1 bar
FRAME
Cutting Width 132 cm
Cutting Height 3,8-11,4 cm
Number of Blades 3
Blade Length 45.72 cm
Nose roller Yes
Seat Suspension
Hinged Arm Rests Yes
1)
Service Meter Digital The power rating as declared
by the engine manufacturer
Blade Engagement Ogura GT48 is the average gross power
Deck Construction 11 gauge fabricated output at the specified
RPM of a typical production
Productivity 14,164 m2/h engine for the engine
DIMENSIONS model measured using
SAE Standards for engine
Weight 335 kg gross power. Refer to the
engine manufacturer engine
Base Machine Length 192 cm
specifications.
Base Machine Height 107 cm
Base Machine Width 125 cm
Overall Width, Chute Up 142 cm
Overall Width, Chute Down 175 cm

34
TECHNICAL DATA
Torque Specifications
Engine crankshaft bolt 50 ft/lb Standard 1/4" fasteners 9 ft/lb
Deck pulley bolts 150 ft/lb Standard 5/16" fasteners 18 ft/lb
Lug nuts 75 ft/lb Standard 3/8" fasteners 33 ft/lb
Blade bolt 90 ft/lb Standard 7/16" fasteners 52 ft/lb
Standard 1/2" fasteners 80 ft/lb

HEX HEAD CAP SCREWS

The torque values shown must be used as a general guideline
when specific torque values are not given.

U.S. Standard Hardware

Grade SAE Grade 5 SAE Grade 8 Flangelock Screw
w/Flangelock Nut
Size ft./lbs Nm ft./lbs Nm ft./lbs Nm
1/4 9 12 13 18
Shank Size (Diameter in inches,

5/16 18 24 28 38 24 33
3/8 31 42 46 62 40 54
7/16 50 68 75 102
fine or coarse thread)

1/2 75 102 115 156

9/16 110 149 165 224
5/8 150 203 225 305
3/4 250 339 370 502
7/8 378 512 591 801
1-1/8 782 1060 1410 1912
** Grade 5 - Minimum commercial quality (lower quality not recommended)

Metric Standard Hardware

Grade Grade 8.8 Grade 10.9 Grade 12.9
Size ft./lbs Nm ft./lbs Nm ft./lbs Nm
M4 1.5 2 2.2 3 2.7 3.7
Shank Size (Diameter in millimeters, fine or

M5 3 4 4.5 6 5.2 7
M6 5.2 7 7.5 10 8.2 11
M7 8.2 11 12 16 15 20
M8 13.5 18 18.8 25 21.8 30
M10 24 33 35.2 48 43.5 59
M12 43.5 59 62.2 84 75 102
M14 70.5 96 100 136 119 161
M16 108 146 147 199 176 239
M18 142 193 202 274 242 328
coarse thread)

M20 195 264 275 373 330 447

M22 276 374 390 529 471 639
M24 353 478 498 675 596 808
M27 530 719 735 996 904 1226

35
SERVICE JOURNAL
DELIVERY SERVICE
Action Date, mtr reading, stamp, sign
Charge and connect the battery r
Adjust the tire pressure of all wheels to 15 PSI (1 bar) r
Mount the steering controls in the normal position r
Connect the contact box to the cable for the seat’s safety switch r
Check hydraulic oil level r
Check hydraulic hoses for kinking or leaks r
Check that the right amount of oil is in the engine r
Adjust the position of the steering controls r
Fill with fuel and open the fuel shut off valve r
Start the engine r
Check that there is drive to both wheels r
Check mower deck pitch and adjustment r
Check:
Safety switch for the park brake r
Safety switch for the mower deck r
Safety switch in the seat r
Safety switch in the steering controls r
Park brake functionality and adjustment r
Driving forward r
Driving backward r
Engaging the blades r
Idle speed r
Engine high idle speed r
Tell the customer about:
Need and advantages of obeying the service schedule r
Need and advantages of leaving the machine for service r
Effects of service and maintaining a service journal on the
machine’s resale value r
Application areas for mulching r
Fill in the sales papers, etc.

Delivery service has

been carried out

No remaining notes

Certified:
36
SERVICE JOURNAL
AFTER 10 HOURS
Action Date, mtr reading, stamp, sign

Change the engine oil r

Check seat belt r
Check ROPS r
DAILY SERVICE
Action Date, mtr reading, stamp, sign

Clean debris from mower r

Check engine oil level r
Check the tire pressures r
Check underside of deck r
Check safety system r
Check seat belt r
Check ROPS r
Check fuel system for leaks r
Examine safety guards and shields r
Check brake adjustment r
25-HOUR SERVICE
Action Date, mtr reading, stamp, sign

Check the fuel pump’s air filter r

Sharpen/Replace mower blades if necessary r
Check the tire pressures r
Check battery cables r
Lubricate according to lubrication chart r
Check/clean the engine’s cooling air intake r
Clean the air cleaner’s foam pre-filter r
50-HOUR SERVICE
Action Date, mtr reading, stamp, sign

Do the 25-hour service r

Clean / replace the air cleaner’s paper filter cartridge
(shorter intervals for dusty operating conditions) r
Change engine oil r
Lubricate according to lubrication chart r
37
SERVICE JOURNAL
100-HOUR SERVICE
Action Date, mtr reading, stamp, sign

Do the 25-hour service r

Do the 50-hour service r
Change the engine oil filter r
Clean/replace the spark plugs r
Replace the fuel filter r
Check V-belts r
Check / tighten caster wheel axle bolts (at 200 hour intervals) r
Change the air filter’s paper cartridge r
300-HOUR SERVICE
Action Date, mtr reading, stamp, sign

Do the 25-hour service r

Do the 50-hour service r
Do the 100-hour service r
Check / adjust the mower deck r
Clean the combustion chamber and grind the valve seats r
Check the engine valve clearance r
Replace the air cleaner’s foam pre-filter r
AT LEAST ONCE EACH YEAR
Action Date, mtr reading, stamp, sign

Clean the engine’s cooling air intake (at 25 hour intervals) r

Replace the air cleaner’s foam pre-filter (at 50 hour intervals) r
Replace the air filter’s paper cartridge r
Change the engine oil (50 hours) r
Replace the engine oil filter (100 hours) r
Check / adjust the cutting height r
Check / adjust the park brake (50 hours) r
Clean / change the spark plugs (100 hours) r
Change the fuel filter (100 hours) r
Check the engine valve clearance r
38
115 88 27-28 Rev A
2017-02-15