Total Productive Maintenance (TPM) Implementation Practice: A Literature Review and Directions

Introduction

Implementing Total Productive Maintenance (TPM) is a critical aspect of modern manufacturing and
organizational management. With the aim of maximizing equipment effectiveness and minimizing
downtime, TPM has gained significant attention in various industries. However, navigating through
the vast literature on TPM implementation can be challenging due to its complexity and
multidimensional nature. This literature review aims to synthesize existing research on TPM
implementation practices, identify key trends, challenges, and provide directions for future research
and practical applications.

Literature Review

The literature on TPM implementation covers a wide array of topics, including methodologies,
success factors, barriers, and case studies across diverse industries. Several studies have highlighted
the importance of leadership commitment, employee involvement, and training as fundamental
elements for successful TPM implementation. Moreover, the role of maintenance strategies, such as
preventive and predictive maintenance, in conjunction with TPM practices, has been extensively
discussed in the literature.

One of the key challenges identified in the literature pertains to the cultural and organizational
barriers that hinder effective TPM implementation. Resistance to change, lack of top management
support, and inadequate resources have been cited as major obstacles encountered by organizations
attempting to adopt TPM practices. Additionally, the complexity of integrating TPM with other
organizational initiatives, such as Lean Manufacturing and Six Sigma, poses significant challenges
for practitioners.

Despite the challenges, numerous case studies and empirical research have demonstrated the tangible
benefits of TPM implementation, including improved equipment reliability, increased productivity,
and enhanced employee morale. Successful implementation of TPM has been associated with cost
savings, reduced downtime, and overall improvement in organizational performance.

Directions for Future Research and Practice

Moving forward, there are several areas within the realm of TPM implementation that warrant further
investigation. Firstly, more research is needed to explore the integration of advanced technologies,
such as Internet of Things (IoT) and Big Data analytics, with TPM practices to enable predictive
maintenance and real-time monitoring of equipment performance.

Secondly, there is a need for empirical studies that examine the long-term sustainability and
scalability of TPM initiatives across different organizational contexts. Understanding the factors that
contribute to the longevity of TPM programs and their impact on overall business strategy is crucial
for practitioners and researchers alike.

Furthermore, future research should delve into the development of comprehensive frameworks and
guidelines for TPM implementation tailored to specific industries and organizational settings. Such
frameworks would provide practitioners with practical insights and best practices for overcoming
common challenges associated with TPM adoption.

Conclusion

In conclusion, while implementing Total Productive Maintenance presents numerous challenges, it

For comprehensive assistance with literature reviews and academic writing on Total Productive
Maintenance (TPM) or any related topic, consider seeking expert guidance from ⇒ StudyHub.vip
⇔. Our team of experienced writers and researchers is dedicated to delivering high-quality,
customized solutions to meet your specific needs and requirements. Contact us today to learn more
about our services and how we can assist you in achieving your academic and professional goals.
Total productive maintenance focuses on the efficient and effective use of the means of production,
meaning all departments should be involved. It is observed that there has been a general lack of
synergy between maintenance. All employees need to be aware of the standards and should strictly
adhere to them. Utilize learning from existing systems to new systems. Japanese nomenclature
English 5S English 5C Features. A Review on Implementation of TPM in Manufacturing Industry A
Review on Implementation of TPM in Manufacturing Industry IRJET - Implementation of TPM
Philosophy on Critical Paint Shop Machine IRJET - Implementation of TPM Philosophy on Critical
Paint Shop Machine Tpm assignment- roll no. 56 to 60 Tpm assignment- roll no. 56 to 60 Kobetsu
Kaizen Losses Analysis to Enhance the Overall Plant Effectiveness in. TPM helps you plan and
develop the optimal program for your facility, resulting in increased efficiencies and cost savings.
Model Machine selected for the implementation of TPM is. IRJET Journal Effect of Lean
Manufacturing on Operational Performance: An Empirical Study o. The organizations across the
world have been struggling since long to evolve the. Provide customization with additional capacity,
quick change-over and. Issues in administration like work order delays, processing problems and part
procurement greatly delay the rest of the production process. If you do not already have a successful
PM and PdM system in place. He has emphasized on development of an effective maintenance.
Productive maintenance (PrM): Productive maintenance means the most. For example, it’s important
to eliminate outdated materials or broken equipment that might otherwise get in your way. The OEE
highlights the actual “Hidden capacity” in an organization. Tapping signi?cant cost reduction
opportunity regarding maintenance related. Done correctly, TPM can have measurable, lasting results
such as improved quality output, improved manufacturing maintenance regime, reduced changeover
and a proactive culture that “Takes Pride in its Machinery”. Total productive maintenance should
look beyond the plant floor by addressing and eliminating areas of waste in administrative functions.
The ICFAI Journal of Operations Management, 4(2), 53-62. Total productive maintenance (TPM) is
the process of using machines, equipment, employees and supporting processes to maintain and
improve the integrity of production and the quality of systems. Put simply, it’s the process of getting
employees involved in maintaining their own equipment while emphasizing proactive and preventive
maintenance techniques. Thus it can be asserted that, there are many factors that may contribute to
the. Being aware of our limitations is the first step to. Itaque earum rerum hic tenetur a sapiente
delectus, ut aut reiciendis voluptatibus maiores alias consequatur aut perferendis doloribus asperiores
repellat. Effect of Lean Manufacturing on Operational Performance: An Empirical Study o. If not,
gather more information and hold another brainstorming session. In addition, operators should sort
equipment and materials by frequency of use. Phase of implementation TPM implementation steps
Activities involved. This should be the biggest source of unplanned stoppage time.
IJMER Tpm intro Tpm intro kalrap72 Tpm intro Tpm intro elnaz1990 OVERALL EQUIPMENT
EFFECTIVENESS OF CRITICAL MACHINES IN MANUFACTURING INDUSTR. Hartmann
has outlined another TPM implementation process that simpli?es the. There have been many
approaches suggested by different practitioners and. Share to Twitter Share to Facebook Share to
Pinterest. TPM reduces clutter and movement to minimize accidents. As can be expected, several of
the factors that have led to the successful TPM. Furthermore, the requirements of the maintenance
concepts are translated into the support requirements and system design. Losses occurring due to
inability to automate, e.g. automated. Use it in tandem with the five-step implementation process.
Computerized maintenance management systems (CMMS): Computerized. A TPM program helps
get rid of this mindset and turns it into one of putting machinery at the core focus of an operation
and maximizing its availability. Regularly changing the oil, checking the belts, changing the air filter,
and rotating the tires is cheaper than paying full price to fix a neglected car. ABSTRACT:Good
maintenance is fundamental to Together by a combination of good working practices. It also lets you
plan inventory more thoroughly by giving you the ability to better control parts that are prone to
wear and failure. Methodology used for improving overall equipment effectiveness by Implementi.
Spare Parts Management is all about maintaining the relevant parts stock in the appropriate location
adhering to quality, at optimal cost and available at the right time. Maintenance Engineering Society
of Australia (MESA) recognizes this broader. Geochemistry and Genesis of Kammatturu Iron Ores
of Devagiri Formation, Sandu. The current issue and full text archive of this journal is available at.
This is the reason that put the spare parts management at the top priority for any company that want
to improve the OEE of the production asset, to have a clear TCO of the machines and to optimize
the working capital on spare parts. In the presentation you will see examples of countermeasures and
some best practices. It uses Total Quality Control and Total Employee Involvement approach, in
maintaining the Equipment towards a “ready to use condition” using energy efficiently. Diversifying
team members allows for the identification of recurring problems through cross-functional
brainstorming. Maintenance permanently improves the overall JISHU HOZEN. IRJET- Effective
Implementation of Planned Maintenance in a Gas Producing Pla. Read more Lucidchart Lucidchart,
a cloud-based intelligent diagramming application, is a core component of Lucid Software's Visual
Collaboration Suite. However, with time, many manufacturing organizations have started focusing
upon. IJERA Editor Total Productive Maintenance - A Systematic Review Total Productive
Maintenance - A Systematic Review ijsrd.com Total productive maintenance (Total Quality
Management) Total productive maintenance (Total Quality Management) Ashwin Ashok Kumar
IRJET- Effective Implementation of Planned Maintenance in a Gas Producing Pla. This shows the
importance of the program through not just words but actions. Problem Solving, Poka-Yoke
Systems, Autonomous Maintenance, Continuous.
First, TPM participants should learn to continuously keep equipment to its original condition using
the 5-S system: organize, cleanliness, orderliness, standardize and sustain. TPM is an approach to
keep maintenance) together by a combination of good working. There have been many approaches
suggested by different practitioners and. This encourages employees to take ownership of the
equipment they use, helps them learn more about how the equipment operates, and frees up
maintenance personnel to work on more pressing matters. This means supporting production by
improving things like order processing, procurement and scheduling. Considering safety should be
especially prevalent during the early equipment management stage of the TPM process. If you do not
already have a successful PM and PdM system in place. Journal of Quality in Maintenance
Engineering, 11(1), 19-42. Multi criteria Decision model (MCDM) for the evaluation of maintenance
practi. Model Machine selected for the implementation of TPM is. If it resolves the issue, make a
note to implement the change and move onto the next cause of stoppage time. The benefits of the
TPM model can bring organizations closer to that dream. Thus organizations need to accept with the
true spirit that. Experimental Investigation on Characteristic Study of the Carbon Steel C45 in. For
details on how to calculate OEE manually, reference Reliable Plant’s article on OEE. It's a good idea
to use a visual like a project board where you can post progress for all to see. Multi criteria Decision
model (MCDM) for the evaluation of maintenance practi. To do this, preventive maintenance should
always be at the forefront of everyone’s mind. Tracking and addressing equipment problems and root
causes. This can increase productivity in a noticeable manner. The success criteria for effective and
ef?cient TPM implementation must include. Total Productive Maintenance - A Systematic Review
Total Productive Maintenance - A Systematic Review Total productive maintenance (Total Quality
Management) Total productive maintenance (Total Quality Management) IRJET- Effective
Implementation of Planned Maintenance in a Gas Producing Pla. Information provided by the trend
analysis can provide a 1989). Hayes and Pisano (1994) have believed that while programs such as
TQM, JIT, and. Bamber et al. (1999) have suggested a six-step TPM implementation approach to.
Bohoris et al. (1995) have emphasized upon affecting changes in the management. After introduction
of autonomous maintenance activity. Groote (1995) has proposed a maintenance performance
evaluation approach based. Total Productive Maintenance: Strategies and Implementation Guide
highlights the importance of effective communication on all levels to successful TPM
implementation. Once implemented bothe the programs are to be practiced for life time to be able to
receive continuous results.
Development Of An Effective Industrial Maintenance Practice For Plant Optimum. The Arena
Media Brands, LLC and respective content providers to this website may receive compensation for
some links to products and services on this website. Improving overall equipment effectiveness by
Implementing Total Productive Ma. Lycke (2000) points out that TPM is a highly structured
approach and careful. The concept of maintenance of a system or equipment is derived from the
operational concepts and the operation is the major driver in the design and support of the system.
TPM has been envisioned as a comprehensive manufacturing strategy to improve. Development Of
An Effective Industrial Maintenance Practice For Plant Optimum. Unless you are signed in to a
HubPages account, all personally identifiable information is anonymized. Manufacturing is
considered to be an important element in a ?rm’s endeavour to. The study reveals that the use of
information technology (IT) for benchmarking SMQE. A TPM program helps get rid of this mindset
and turns it into one of putting machinery at the core focus of an operation and maximizing its
availability. Items to address during the planning period for the autonomous maintenance program
include. The more the downtime for maintenance, the less will be the productivity and the increase
in cost of production. To liquidate the unsolved tasks (breakdown, setup time and defects). It’s a
natural extension of Lean manufacturing because TPM is also aimed at eliminating waste. TPM
implementation on the effectiveness of manufacturing system. They have. Review the logs’
information to see if adjustments to the maintenance schedule need to be made. Training and
education applies to operators, managers and maintenance personnel. Also engaging the employees in
active leadership roles in the TPM programs motivates them to continuously improve the process,
thus able to sustain the success achieved. Lawrence (1999) has suggested the use of mathematical
modelling to bring about the. Once these have been determined, you can create a proactive
replacement schedule of all wear- and failure-prone components. Development management Minimal
problems and running in time on new equipment. If you do not already have a successful PM and
PdM system in place. A Literature Review Of Maintenance Performance Measurement A Conceptual
Fram. Checklists and audits help to ensure that operators complete tasks as they have been
documented in a standard operating procedures guide. Providing a safe work environment helps to
keep the workplace accident-free. TPM is a long-term strategic initiative, rather than a. For example,
TPM can help people determine whether all the meetings on the schedule are really necessary.
Improving overall equipment effectiveness by Implementing Total Productive Ma. Instead, pick a
small pilot area that will benefit from TPM activities.
We will discuss how you can get started implementing TPM in your facilities. First, TPM participants
should learn to continuously keep equipment to its original condition using the 5-S system: organize,
cleanliness, orderliness, standardize and sustain. Maintenance Function (OMF) and Hazard and
Operability (HAZOP) Analysis. Financial losses (expenses incurred in production, regrinding. Thus,
OEE is a function of the 3 factors: Availability, Performance and Quality. Approach where workers
perform preventive maintenance on the. RCM employs a logical seven-review step philosophy to
meet these challenges. Investigation for development of new tool in dfx shell through literature sur.
Once these have been determined, you can create a proactive replacement schedule of all wear- and
failure-prone components. The OEE highlights the actual “Hidden capacity” in an organization. TPM
help eliminate waste arising from an unorganized work area, unplanned. Information provided by the
trend analysis can provide a 1989). To achieve this, any solutions introduced in the TPM process
should always consider safety, health and the environment.Aside from the obvious benefits, when
employees come to work in a safe environment each day, their attitude tends to be better, since they
don’t have to worry about this significant aspect. Ginder, 1995). There is need to foster an
environment for facilitating employees to. OEE measure is central to the formulation and execution
of a TPM improvement. This encourages employees to take ownership of the equipment they use,
helps them learn more about how the equipment operates, and frees up maintenance personnel to
work on more pressing matters. Spare Parts Management is all about maintaining the relevant parts
stock in the appropriate location adhering to quality, at optimal cost and available at the right time. A
Total Productive Maintenance (TPM) Approach To Improve Overall Equipment Ef. But from
experience I must say TPM can be seen as a way to help. Continuous Improvement are applied to the
management and improvement of. SR Globals Profile - Building Vision, Exceeding Expectations.
Pirsig (1996) emphasizes upon seven unique broad elements and four main themes. Contributions of
TPM towards improving manufacturing performance. Dispence information on Evaluate Current
TPM Level, Introductory TPM Education AND Propaganda Form TPM Committee, Develop TPM
Implementation Plan, Stagewise Training Employees For 8 TPM Pillars, Prepare Implementation,
Establish TPM Policies AND Goals and Develop the TPM Implementation Roadmap, using this
template. TPM; lack of understanding of TPM concepts and principles; inadequacies of reward.
Effect of Lean Manufacturing on Operational Performance: An Empirical Study o. Japanese
nomenclature English 5S English 5C Features. Intrusion Detection and Forensics based on decision
tree and Association rule. See which tools you can use to accomplish these steps and implement
TPM. Lycke (2000) points out that TPM is a highly structured approach and careful.
Issues in administration like work order delays, processing problems and part procurement greatly
delay the rest of the production process. Increase employees’ knowledge of the process and product.
Based upon the span of organization, the robustness of the processes, status of improvement indices,
and involvement of employees of all levels the time line may differ from two to five years.
Geochemistry and Genesis of Kammatturu Iron Ores of Devagiri Formation, Sandu. Once you've
established a baseline state of the equipment, you can implement the autonomous maintenance
program by training operators on how to clean equipment while inspecting it for wear and
abnormalities. Journal of Quality in maintenance Engineering, 10(1), 26-36. The eight pillars are:
autonomous maintenance; focused improvement ( kaizen ); planned maintenance; quality
management; early equipment management; training and education; safety, health and environment;
and TPM in administration. It’s important to produce an environment that makes production more
efficient, but it should not be at the risk of an employee’s safety and health. IRJET Journal Srj tpm
Srj tpm Smruti Ranjan Jena Similar to A Total Productive Maintenance (TPM) Approach To Improve
Overall Equipment Efficiency ( 20 ) Improving overall equipment effectiveness by Implementing
Total Productive Ma. This PowerPoint will also help to ensure you meet the requirements for a
Successful TPM introduction to your facility. Therefore, equipment maintenance is an indispensable
function in a manufacturing. Productive- Creates cost saving and also creates cost. IJMER
Geochemistry and Genesis of Kammatturu Iron Ores of Devagiri Formation, Sandu. Jagannathan,
2002). TPM paves way for excellent planning, organizing, monitoring. TPM is not a maintenance
speci?c policy, it is a culture, a. Measuring your OEE ( Overall Equipment Efficiency ). Industries
across the globe use different software and tools to manage various business processes within the
organization including accounting, human resources, purchasing, production and maintenance. Tpm
intro Tpm intro Tpm intro Tpm intro OVERALL EQUIPMENT EFFECTIVENESS OF CRITICAL
MACHINES IN MANUFACTURING INDUSTR. Productive maintenance (PrM): Productive
maintenance means the most. Improving overall equipment effectiveness by Implementing Total
Productive Ma. Considering safety should be especially prevalent during the early equipment
management stage of the TPM process. This includes training the operator on technical skills for
conducting a routine inspection based on the machine’s manual. Finding the relation between make
or buy decisions and profitability Finding the relation between make or buy decisions and
profitability Total Quality Management (TQM) Practices toward Product Quality Performance. If
not, gather more information and hold another brainstorming session. In all 16 losses are identi?ed
and strategies developed for. Challenges in implementing Total Productive Maintenance in Indian
Manufacturi. So we clarify the management method by the following definition. It's recommended
that data is gathered for a minimum of two weeks to get an accurate representation of the unplanned
stoppage time and a clear picture of how small stops and slow cycles impact production. The strategy
elements include cross-functional teams to. Fixing equipment that gives operators the most trouble
will be well-received, strengthening support for the TPM program.