DAIKIN Installation and Maintenance Manual ~=1M 777-19 Group: Applied Air Systems Part Number: IM 777, Date: August 2022 Skyline® Outdoor Air HandlerPDAIKIN ‘TABLE OF CONTENTS Introduction. General Information Receiving and Handling Unit Storage .. Mechanical Installation Service Clearances Rigging ...... ‘Curb Mounting and Unit Leveling Assembling Sections Shipping Sections Panels, Frame Channels, and Doors Field Mounting Junction Boxes and Other ‘Components 10 HEPA Holding Frame, Filter, and Prefiter Installation 10 Duct Connections 16 Dampers and Hoods 7 Collapsible Hood Assembly 7 Mounting Actuators 7 ‘Angled Economizer Actuator Access 18 Isolation Dampers for Multiple Fans... 18 Piping Vestibules 18 Piping and Coils : 2 Internal Isolation Assembly Adjustment 25 OSHPD Seismic Anchoring/Mounting ar Electrical Installation .. ceeeeee 28 Wiring 28 Operation Guidelines . -30 Startup Checks -30 Before Starting the Unit ceceeeeeee e130 VED Setup 31 Fan Startup .. cece ceeeee BI Fan Wheel Alignment 34 Setscrews 34 Daikin Fan Array coven 35 Daikin EC Fan Array 39 Operating Limits 42 Fan Vibration Levets Gas Furnace Sorbent Ventilation Technology ‘Supplemental Hood Installation .. ‘Supplemental Roof and Base Installation 45 Service and Maintenance. . Fan Drive . . Fan Drive Belt Adjustment 52 Front Load Filter Option 53 Filter Gauges cece 58 Coils 54 Winterizing Water Coils 54 Removing and Replacing Components 54 Parts, Service and Warranty Procedure .. Replacement Parts Warranty Warranty Return Material Procedure Check, Test and Warranty Registration Form Quality Assurance Survey.. IM 777-19 + SKYLINE OUTDOOR AIR HANDLER 2 ‘www.DalkinApplied.comPe DAIKIN General Information Sharp edges and coll surfaces are a potential injury hazard, Avoid contact The system design and installation must follow accepted industry practice as described in the ASHRAE Handbook, the National Electric Code, and other applicable standards. Install this equipment in accordance with regulations of authorities having jurisdiction and all applicable codes, Installation and maintenance must be performed by qualified personnel familiar with applicable codes and regulations and, ‘experienced with this type of equipment. Sheet metal parts, self-tapping screws, fins, clips, and such items inherently have sharp edges; the installer should exercise caution. Table 1: Program Specific Unit Operation Literature ‘Manual Description buat mambo ‘Sine Root Cubs azo Receiving and Handling Inspection + Carefully check tems against the bls ofading to verity all erates and cartons have been received. Carefully inspect all units for shipping damage. Report damage immediately tothe cartier and flea claim Nomenclature INTRODUCTION Packaging + Al shipping wrap material, including stretch and shrink ‘wrap, mist be removed upon unit arval. Ths wrapping Is for rans protection only Units are nt tobe stored with ‘wrapping material left on, as white rust will develop i any moisture is present + Fiold:instaled components, such as vestibule or shipped loose controls, will ship on separate skids). + Hardware (screws, bolts, etc.) for assembling sections are suppivd in a bag attached to each section. NOTE: Special #90 Torx bts required for assembly Identification + Every shipping section includes a nameplate identifying the customer tagging information, unit serial number, Lnit order number, and the shipping section position for installation. Handling + Skyline air handler units are constructed of painted or galvanized steel and are inspected thoroughly before leaving the factory. Take care during instalation to prevent damage fo units. Do not stand or walk on top of Units, + Air handler bases are designed with the necessary ‘number of iting points for safe instalation. Al iting locations must be used. See Rigging + Take special care when handling blower sections. All fans are dynamically balanced before leaving the factory Rough handling can cause misalignment of a damaged bearings or shaft. Carefully inspect fans and shaft before Unit installation to verity this has not happened, OAH 003 GDAC ustom modular air handler stom modular component Nominal unit size 003, 004, 006, 008, 010, 012, 014, 017, 021, 025, 030, 035, 040, 050, 085, 080, 085, 080 Vintage of Daikin air handling unit Unit typelcoil position B = Blow-through cooling col location D = Draw-hrough cooling coil location H= Heating only V= Vent only M=Multizone (cataloged size—nominal square foot of coil) L Unit cross section = Standard unit cross section M= Custom size cross section Motor location Motor along side of fan housing Motor downstream of ECM fan Motor downstream of belt-rive plenum fan ‘Motor downstream of diret-drve plenum fan Motor downstream of drect-crive plenum fan in fan array T = Motor behind twin fan housing zoo0> ww DaikinApplied.com 3 IM 777-19 + SKYLINE OUTDOOR AIR HANDLERPe DAIKIN INTRODUCTION Unit Storage + Skyline units may be stored outdoors. Follow the below instructions to ensure proper storage. Any damage to the Lnit resulting from improper storage will not be covered by Dakin Applied, Ensure no moisture, debris, or minerals are on the unit prior to storage, as these can cause cause permanent damage to the cabinet and components, Store units in a clean, dry environment on a level surface. Ensure units are on a dry surface or raised off the ground to protect components from any standing water; ensure adequate support is used to prevent the unit or section, base from sagging, if raised. All openings, including dampers and bottom openings, ‘must be covered to protect from rain, snow, dust, and animals, Do not use plastic tarps to cover the unt, as ‘condensation can form on the air hancler resuting in corrosion or stains. Use only canvas tarps to ensure the inside ofthe unt remains clean, dry, and ventilated. Do not allow coverings to trap moisture on surfaces. All tarps should be inspected frequently to ensure the integrity of the tarp is maintained and to prevent damage to the unit by the elements. Any damage to the tarp should be repaired immediately. Itis recommended thatthe unit interior be inspected daily to observe whether condensation is occurring and if ‘temporary or routine ventilation ofthe interior is needed to control condensation, Units should be inspected at different times of the day to ensure varying weather conditions are not causing condensate to occur. ‘All shipping wrap material, including stretch and shrink ‘wrap, must be removed upon unit arrival. Units are not to| be stored with wrapping material left on, as white rust will develop if any moisture is present Afield-supplied desiccant bag may be hung in the interior of the unit to minimize corrosion in humid storage environments. + Do not stack sections or store anything on top of units Isolate unit from shock and vibration, Do not clean galvanized stee! surfaces with ol dissolving chemicals. This may remove the protective coating and accelerate corrosion. Pack fan and motor bearings (unless motor bearings are sealed) with compatible grease while the fan shatt is slationary, After grease has been installed, rotate shaft a ‘minimum of 19 rotations, (Once a month, rotate shaft a minimum of 10 revolutions. Ensure the stopped position is different than the original position. Coat shafts with lubricant as needed to prevent corrosion. Inspect all doors and openings once a month to ensure they are closed and properly sealed. Loosen belt tension on belt-driven fans, if storing for more than two (2) months. Belt driven fans: + Reduce belt tension by at least 50% or remove the belts. Remove belts if they willbe subjected to temperatures exceeding 85°F to avoid deterioration. + Remove belt guard when adjusting belts + Reduce belt tension prior to removing or instaling belts. Removing or installing tensioned belts may cause personal injury and damage to the sheaves, belts, bearings or shafts, + Adjustable sheaves should be opened as wide as possible and the adjustment threads lubricated so they «do not corrode. Be careful not fo put lubricant on the bet running surface Prior to start up: + Set screws on bearings, fan wheels, and sheaves need to be checked for proper torque. Also check bolt torque for any taper lock hubs elther on the wheel or sheaves. + Check sheaves for corrosion. Significant corrosion can cause belt or sheave failure, + Purge old grease from fan bearings while rotating the shaft to distribute the new grease evenly and prevent bearing seal failure. Correctly align and tension belts, See General Rules of Tensioning on page 52 IM 777-19 + SKYLINE OUTDOOR AIR HANDLER 4 ww DaikinApplied.comPe DAIKIN Service Clearances In addition to providing adequate space around the unit for piping coils and drains, access to at least one side of the unit is always required to allow for regular service and routine ‘maintenance, which includes fiter replacement, drain pan inspection and cleaning, fan bearing lubrication, and bet adjustment. Provide sufficient space—at least equal to the length of the coll—on the side ofthe unit for col removal, See Figure + for servicing space requirements, Maintain at least 54” of clearance in front of electrical power devices. Electrical power devices that are mounted on the side ‘of the unit typically are up to 12" deep (Figure 2), Fan sections. with mutiple fans have moter control boxes up to 16" deep when supplied with VEDs. Figure 1: Servicing Space Requirements MECHANICAL INSTALLATION Rigging A licensed andior professional rigger Is responsible for developing a safe lit plan to meet local/nationalinternational codes, Use all ling points. Improper liftng can cause severe personal injury and property damage. Liting points may not be symmetrical to the center of gravity of the unit. Ballast or unequal cable lengths maybe required. ‘Skyline air handlers ship as separate sections, completely ‘assembled, or in modules of assembled sections. The unit ‘must be rigged as it ships from the factory. Units are provides with a factory-installed base rail and can be lifted using the 2 diameter lifing holes located in the corners of each shipping section. To prevent damage to the unit cabinetry, use spreader bars. Position spreader bars to prevent cables from rubbing the frame or panels, Before hoisting into position, test lift for stabilty and balance. Avoid twisting or uneven lifting of unit Figure 3: Six Point Rigging (Unitized Base Only) www DaikinAppliad.com 5 IM 777-19 + SKYLINE OUTDOOR AIR HANDLERPe DAIKIN MECHANICAL INSTALLATION Curb Mounting and Unit Leveling Do not place a Skyline unit ever an open curb unless itis equipped with a curb-ready base. Installation instructions for ‘mounting units on a root curb are provided in IM 770. For a copy, contact your local Daikin representative or visit www. DaikinApplied.com. Make provisions under the unit to divert any moisture from entering the building below. For units without roof curb mounting, place the equipment on a ‘lat and level surface. Where surface iregularites exist, shim the base of the unit at one or more points along the length of the rails to prevent distortion or sagging ofthe support rails. Uneven oF distorted sections cause misfit or binding ofthe doors and panels and improper draining of drain pans (Figure 5). Ifthe units supported on rails they must be placed around the entire perimeter. Additional Supports must be placed perpendicular to airflow spanning the full with of the unit at all shipping spits. i the units over 107" wide these supports, ‘must also be placed at the entering and leaving edges of fan ‘and cooling eal sections. The perimeter rails must be at least 2° wide at the top and capable of carrying the entire weight ofthe Unit. The cross supports must be 4" wide at the top and capable of carrying the weight ofthe two sections it spans. The cross. supports shall be placed such that 2" of the top is supporting teach section, The perimeter rails shall be placed so that they aro {ully supporting the outer 2" ofthe unit. if shims are required they ‘must be placed such that the unt is fully supported. Figure 5: Leveling the Unit ‘Shim sections uni thoy are straight and level - shim to provent A eetorion tity iscver 108" Assembling Sections Ifthe units shipped in more than one shipping section, rig teach section into position separately. Shipping sections are Provided with @ connection splice joint altached to the cabinet which seals against the gasket of the frame channel on the adjoining shipping section, The splice joint provides an air seal between two sections once they are assembled together. ‘Some unit configurations require multiple splice joints on the ‘same face or on opposing faces of a single section. Confirm correct placement and orientation of unit sections and splice joints based on included unit drawings. Align all splice joints to seat into the mating gasket to provide an air seal. Ifthe splice jornt was bent during shipping or rigging, restore it to its original postion (Figute 11). For high pressure low leakage unis, ensure that the D-gasket is attached to the entering ar side frame channel (Figure 12). fit dislodged during shipping, restore it to its designed positon, Note: Some sections are shipped with shipping braces. These need to be removed before connecting the shipping sections. (Figure 8) Figure 6: Shipping Braces Shipping Sections ONE The facory supplied D gasket must be field installed prior to pulling ship sectors togetter. Install gasket I section splits on the mating face of the base rain an arc shape with the ends lower than the center, so that any moisture that may reach the gasket will be drained to the outside of the unit, (Figure 9), 41. Add a lubricant to top of curb gasket to allow sections to slide together easier. 2, Apply a minimum 1/4" bead of caulk to the mating faces of frame channels and roof panels at all section spits ofthe unit before joining the sections together. Also adhere the factory supplied, field installed "D" Gasket to the mating face of the base rail at all section spits in the shape of an arc to divert any moisture to the outside of the unit. (Figure 7) IM 777-19 + SKYLINE OUTDOOR AIR HANDLER 6 ww DaikinApplied.comPDAIKIN 3. Ensure the splice collar tines up withthe opening inthe ‘mating section. Use clamps or threaded rod at the base iting lugs to pull the sections closer. Be careful to not damage them, Use the 3/8"-16 1" bolts located in the splice kit provided withthe unit to pull the bases together via the holes inthe iting lugs. (Figure 9). Use ratchet straps to pull the top of sections together. {To fasten two shipping sections together, eight nuts. and bolts are required (two on the top, two on the bottom on each side ofthe unit) which are factory supplied in the splice kts with each unit, Complete teach section top and bottom before attaching additional sections. (Figure 2) », Ifthe bottom internal splice collar gap is larger than 114", add sealant to that gap. ©. For sections with vestibules, after the vestibule section is on the curb, remove the vestibule liting brackets and slide sections together. (Figure 8) Figure 7: Apply Sealant to Mating Faces ‘Add minimum %° bead of caulk on ‘mating faces of frame channels, MECHANICAL INSTALLATION Figure 8: Sections with Vestibules Figure 9: Fasten Sections Together [sas & SS enya A momen : Ee fl sane sepeet! BBS aegnyees 8 Unions ace ‘www DaikinApplied.com 7 IM 777-49 + SKYLINE OUTDOOR AIR HANDLERPDAIKIN d. For certain high pressure low leakage units, Use the provided section joining plates to fasten sections together. Space them as shown in Figure 410, Using the provided ¥4"-14 x 1" self tapping screws, dil screw the joining plates into the frame channel on each section, keeping unit sections tight together. Follow instruction drawing included Inthe assembly kt, 4. Alter sections are seated tightly together, add caulk to the external section split joint from top to bottom. DO NOT caulk the bottom of the base rail al the section split. This seam acts as a weep hele. 5. Alter sections are seated tightly together, add caulk to fill the seam between the roof panels at each end, Slide the splice cap over the top panel flanges. Bend the ands of the splice cap down to secure in place (Figure 13) 6. Assemble the small splice plate al the top rail to secure the sections together atthe top. Use 6/16" bolts (Figure 13). Figure 10: Frame Channel Stiffener Plates (High Pressure Low Leakage Units Only) MECHANICAL INSTALLATION Figure 11: Splice Collar Alignment Figure 12: D-Gasket Placement Detail (High Pressure Low Leakage Units Only) “1 D-GASKET SPLICE coLtAR Figure 13: Splice Cap and Splice Plate IM 777-19 + SKYLINE OUTDOOR AIR HANDLER 8 ‘www DaikinApplied.comPe DAIKIN MECHANICAL INSTALLATION Panels, Frame Channels, and Doors Panel Removal To remove a side or top panel, remove the flat head Torx 30 fasteners along the sides of the panel. Lift off the panel after removing ll fasteners. Frame Channel Removal Frame channels that run the length of the unit along the top can be remaved to allow access to both the side and top of the unit. To remove the frame channel, first remove the side panels), Once the side panel is off, remove the flat head Torx 30 fasteners in the comer of the frame channels. Then pull the frame channel out the side. Remove any panel screws that are within one inch of the ofthe frame since they are engaged into the gasketed flange of the frame (Figure 14). Figure 14: Removing Panol Screws Access Doors and Panels For routine maintenance, access normally is obtained through access doors or by removing side panels. Removing all flat head fasteners along the sides of a panel alow it tobe removed. Fan and filer sections are always provided with a service door fn one side of the unt. If requested on order, doors can be provided on both sides ofthe unit. Optional service doors are available for most section types and are provided based on customer request. Fan Section Doors ATG ‘Sharp edges and coll surfaces are a potential injury hazard Avoid contact NOTE: Opening fan section doors requires using a 17 mm socket wrench (Figure 15), which satisfies ANSI standards and other codes that require the "use of tools" to access compartments containing moving parts of electrical wiring. Figure 15: Opening Fan Section Door I View rm sid door New Figure 16: Cutting/Sealing Injected-Foam Insulated Panels www DaikinAppliad.com 9 IM 777-19 + SKYLINE OUTDOOR AIR HANDLERPe DAIKIN MECHANICAL INSTALLATION Injected-Foam Insulated Panels ‘Skyline air handlers now are furnished with double-wall, injected-foam insulated panels. Foam panels are stronger, ‘more rigid, and lighter than panels with fiberglass insulation. The insulation R-value is improved to 12, However, foam insulation can burn when exposed to flame or other ignition sources and release toxie fumes. Take care in cutting and sealing all field-cut openings in these panels. Panel Cutting Procedure ETI Flame and smoke can cause equipment damage, severe personal injury, of death. Before operating unit, seal all piping and wiring holes on both inner and outer panels with an industrial {grade silicone sealant or duct ‘seal compound. De not use cutting torch or expose panel to fire. Panel damage ‘ean occur, 4. Determine the number and location of holes required for electrical conduit, piping, and control wiring as follows: 8, Check that adequate space is availabe inside the Lnit for conduit or pipe routing, . Do not locate holes in a panel that provides access to key maintenance components such as filters and fan assemblies. ©, Do not locate where the conduit or piping blocks airflow or obstructs hinged access doors, 2. Once a proper location is determined, drill a smal pilot hole completely through the panel. Then use a sharp hole saw or a saber saw and cut from each side of the panel 3, ‘Seal the double-wall panel on each side with an industrialicommercial grade silicone sealant or duct seal compound. Itis extremely important to seal each panel hole or penetration securely so itis airtight, watertight, ‘and so that there is no exposed insulation Field Mounting Junction Boxes and Other Components For field mounting 4" x 4" or smaller junction boxes to the standard panel exterior, use a minimum quantity of four, 3/16" diameter pop rivets. Do not use sel-tapping drill screws. They will not tighten nor secure properly and panel damage can occur. Iffarger, heavier components require mounting on unit panels, Use through-bots with flat washers through both outer and inner panels. To maintain panel integrity, seal both ends with an industrial/commercial grade silicone sealant or duct seal ‘compound. The unit frame channel s another excellent location for securing heavier components; sel-tapping screws are not acceptable, Ensure that the location permis the full operation of all access doors and panels and does not interfere with other vital components. HEPA Holding Frame, Filter, and Prefilter Installation These instructions are for installing AF HEPA filters (11-1/2" depth) into AAF HEPA Holding Frames. Please read the entire installation instructions before beginning the installation process. Install filters into the HEPA Holding Frames only after the frames have been securely installed into existing ductwork or housing. Frames should be bolted or pop riveted together into the permanent structure through the pre-driled holes around the outside perimeter ofthe frames, Frames should be sufficiently cauked and sealed to prevent any air bypass or leakage, Required tools for filter installatior + Thandle Hexkey, size 9192" Framing Components Requires + AAF HEPA Holding Frames — PIN 910111491 8 910111674 + Leg Extensions, 4 per frame (A) — PIN st0111494 + Latches, 4 per frame — PIN 910111498 (8) (without prefiters) — PIN 910123164 (C) (with prefiters) + Prefiter Holding Frames (when prefiters are ordered) — PIN 910123166 & 910123168, + Profiler Latches (when prefiters are ordered) — PIN 111048304 & 111048305, IM 777-19 + SKYLINE OUTDOOR AIR HANDLER 10 ww DaikinApplied. comPDAIKIN MECHANICAL INSTALLATION Figure 17: Leg Extensions and Latches without Prefters AAF HEPA Filters without Prefilters STEP 1: At the inside comer of each frame are 4 tabs, 2 per sida, Place a leg extension over the 4 tabs as shown in Figure 19, then pull back on the leg extension locking it into place (Figure 20). Repeat Step 1 with each of the 4 comers. The frame with leg extensions should look ike Figure 21. Figure 19: Place Leg Extension over the Frame Tabs Comer tabs on frame. Figure 20: Pull Back to Lock the Leg Extension into Place Pull leg extension back, to lock it into place. ‘www.DalkinApplied.com IM 777-19 + SKYLINE OUTDOOR AIR HANDLERPDAIKIN MECHANICAL INSTALLATION STEP 2; Insert the HEPA fier into the HEPA Holding Frame. The HEPA should be installed wih the gasket side of the {iter facing the frame. Insert the fiter 2s far into the frame as possible, so that the gasket material is contacting the frame. See Figure 22. The fiter should now be resting inside of the holding frame. When installing the fiters into a frame bank of multiple frames, install the lower fters first so that the upper filters can rest on the lower fiters (Figure 23) Figure 21: Frame with Leg Extensions Installed Figure 22: Insert HEPA Filter into Frame, until the Gasket ‘Comes in Contact with the Holding Frame [Gasket side of filter S be _ Insert fiter until the gasket material [contacts the filter frame. STEP 3: Place a lalch so that it overlaps the leg extension, as shown in Figure 24. Align the latches’ cap screw with the threaded coupling on the end of the leg extension and tighten using the hexkey. Tighten the cap sorew until there: is an approximately 1/4” gap between the latch and the leg cextension coupling as shown in Figure 25. Repeat this stop with all 4 corners. Figure 23: Filter Placed Inside of Frame [Align cap screw |with coupling Place the latch so that it Joveriaps the leg extension Tighten until there is a gap lof approximately 1/4 IM 777-19 + SKYLINE OUTDOOR AIR HANDLER 2 www DaikinApplied.comPe DAIKIN MECHANICAL INSTALLATION STEP 4: Once all four commer latches have been tightened within 1/4" ofthe leg extension coupling, complete the installation by tightening each comer unti the latch and leg extension coupling meet, This is ilustrated in Figure Once all four comers have been tightened the fiter should now be properly seated and sealed Repeat the process with all eamaining filters working from the bottom to the top. Figure 26: Tighten until Latch and Coupling Meet TTightened each comer until the latch and coupling meet AAF HEPA Filters with Prefilters Follow previous steps 1-2, then continu straight to step 5. STEP 5: The prefiter holding frame should be placed directly in front of the HEPA filer as shown in Figure 28, Figure 28: Positioning of the prefilter frame STEP 6: Place a latch so thal the 2 tabs of the latch overlap the prefiter frame on each side of the comer, Slide the latch inside of the lag extension and align the latches’ cap serew with the threaded coupling on the end of the leg extension and lighten using the hexkey. See Figure 29. Tighten the ap screw until there is an approximately 1/4" gap between the latch and the leg extension coupling as shown in, Figure 30, Repeat this step with all 4 corners, STEP 7: Once all four comer latches have been tightened within 14” ofthe lag extension coupling, tighten each comer Until the latch and leg extension coupling meet, This is shown in Figure 34 Figure 29: Latch Positioning for Prefiltor Framo Side latch [iE The Comer tabs on the latch P [should overlap prefilter frame. ww DaikinAppliad.com 13 IM 777-19 + SKYLINE OUTDOOR AIR HANDLERPDAIKIN MECHANICAL INSTALLATION Figure 20: Tighten Cap Screw to 1/f of the Coupling insert fiter until the gasket material = _Jcontacts the fiter frame. Figure 31: Tighten until Latch and Coupling Moot the latch and coupling meet (Once all four comers have been tightened the HEPA filter should now be properly seated and sealed. A = = Fighene each comer ni Repeat the process with all eemaining fiters working from the bottom to the top. Figure 32: Properly Installed HEPA Filter eT IM 777-19 + SKYLINE OUTDOOR AIR HANDLER 4 www DaikinApplied.comDAIKIN MECHANICAL INSTALLATION STEP 8: To complete the installation, add the appropriate Prefiter latches to the preflter holding frame. Once latches: are installed, place the prefiter inthe frame, secure with the latches and the installation is complet, Repeat with all remaining prefiters and frames. Figure 33: Installation of Prefilter into Frame ‘www DalkinApplied.com 6 IM 777-19 + SKYLINE OUTDOOR AIR HANDLERPe DAIKIN MECHANICAL INSTALLATION Duct Connections Use flexible connectors on the outlet and inlet duct connections: of all units. Do not position down flow fans over air ducts that are routed down into the building. Use a discharge plenum ‘when bottom connections are necessary (Figure 35). ‘Support all ductwork independently of the unit or unit casing. Figure 35: Discharge Plenum Discharge Plenum If the unit has a section with a top opening, field fabricate and install lashing to seal out and divert any moisture away from the opening, ductwork, or duct components attaching to the ‘opening. Install flashing so that it laps over the standing seams of the unit roof panels and over the side edges of the unit (Figure 36). Connect ductwork to the unit itself- do not connect ductwork directly to the unit roof panel only. Seal the ductwork to the opening, the unit itself, and to the unit roof panel to prevent moisture intrusion into the unit or building. NOTE: In certain cases, a full roof panel willbe included above top openings or top dampers. Field cut an ‘opening of the desired size taking care to avoid damaging unit panels, flanges, dampers, or any other internal components while cutting. Roof panels) may be removed to facilitate cutting, sealing, and flashing connections but must be replaced and resealed in a way that diverts moisture away from the opening and connected ductwork. Ductwork must be sealed and flashed to the opening, the unit itself, and to the unit roof panel to prevent moisture intrusion into the unit or building Figure 36: Suggested Flashing over Top Panels and Sides, of Units Flashing Ny A ‘Standing Seam Joo Orit Root Pant Unit 7 Flashing Duct 4 unit Ny Flashing Unit Roof Panel Duct J wpe Standing Seam Field-Cut Opening Unit IM 777-19 + SKYLINE OUTDOOR AIR HANDLER 16 ww DaikinApplied.comPe DAIKIN MECHANICAL INSTALLATION Dampers and Hoods ‘Side dampers may be provided in the mixing box and economizer sections of units. When dampers are provided ‘access to the damper drive shaft is recommended intemally through the upstream or downstream sections of the unit. Ifno intemal access is available, a removable panel is located above the weather hood to provide access to the damper drive shaft NOTE: The hood and damper must be removed to remove the panel. Other access may be available depending ‘on the specific construction of the unit (Figure 37). Figure 37; Filler Panel Over the Weather Hood > Damper ona Stat ‘When units are ordered with exhaust hoods and intake hoods adjacent to each other, installa field-supplied barrier to prevent recirculation of exhaust ar into the intake openings. (Figure 38) Figure 38: Field-Installed Barrier Between Hoods Exhaust Collapsible Hood Assembly NOTE: A plastic bag containing screws, required for this ‘assembly, wil be provided by Daikin, Pull up on the collapsed front panel Slide the side panels out and align screw holes. ‘Secure the side and top panels with #10 screws, 4. If present, pull up on the internal louvers until screw holes are aligned. 5, Secure the intemal louvers with #10 screws. Mounting Actuators PN Maximum damper rotation is 70". Maximum shaft torque is 205 inchesipound. Greater rotation or torque can cause equipment damage, The installing contractor is responsible for the mounting of| all feld-installed actuators. No provisions are made for the location of these actuators due to the number of options and arrangements available and the variety of specific applications, Typically, actuators are mounted inside the cabinet. Provide proper support for the actuator to avoid excessive stress in the cabinet, linkage, or damper shatts. EXCEPTION: For the angled economizer, the fresh air and return air dampers must always be criven by separate actuators NOTE: Damper blades are at full ow when open to 70 degrees. Do not open blades further than 70 degrees. Fresh air and return air dampers can be linked together and riven from the same actuator If the dampers are the samo size. Ifthe dampers are different sizes, they must be driven by separate actuators and controlled appropriately. Exhaust dampers are always driven by a separate actuator, Atypical rotary electric actuator can handle up to 40 sq. ft. of ‘damper. For pneumatic actuators, allow § inp per square foot, of damper area ‘www.DaikinApplied.com 7 IM 777-19 + SKYLINE OUTDOOR AIR HANDLERPe DAIKIN MECHANICAL INSTALLATION Angled Economizer Actuator Access ‘Access to the fresh air and exhaust air damper dive shafts of the angled economizer is recommended internally trough the upstream or downstream sections of the unt. Ifno internal access is available, a removable filer panel is located above the weather hood to provide access to the damper drive shaft NOTE: The hood and damper must be removed to remove the panel. (Figure 38) There are two options for gaining access to the return air damper drive shaft 4. Ifthe unit has @ housed return fan or plenum exhaust fan, an access section should be located immediately downstream of the economizer section for access to the retum air damper drive shaft. 2, Ifthe unit has a plenum return fan or housed exhaust an, access to the return air damper drive shart can be obtained via the fan section's access door and the removable filer panel located above the return air damper. Face and Bypass Section Mounting Internal and extemal face and bypass sections are mounted together using the instructions for orzontal components and do not require adltonal instruction. Skye sichandlors are provided with a bypass duct that is integral othe unt Construction and reaues no eld assembly Face and bypass dampers may or may not be linked together. When dampers are placed before a singe bank of call, they always are linked together and require a single actuator. When dampers bypass a stacked or staggered coil, the dampers are ‘ot Inked and require multiple actuators, Face and bypass dampers have a torque requirement of 10, invibs per square foot of damper face area, Isolation Dampers for Multiple Fans Optional isolation dampers can be provided on multiple fans. to prevent backflow through a fan that is turned off for service, These isolation dampers are not intended to be used to control flow through the fan. The isolation damper for a fan that is {going to be started must be postioned in the full open position before the fan is started. Do not start a fan with the damper located at the inlet with the damper fully or partally closed. This can cause airflow, vibration, and sound problems that can lead to failure Isolation dampers can be provided with actuators that are ‘mounted in the airstream. Actuator sizing for the isolation dampers should be based on 9 in-b per square foot of damper. Piping Vestibules The Skyline air handler has 2 option fo piping vestibules. The curb ready base unit has a factory installed vestibule and the Lnitized base option has a field installed vestibule. See order for details For units that include a piping vestibule, cut the openings for routing the field piping as required inthe field. Carefully seal passages cut through the panels to prevent air leakage. A Single metal thickness pan is provided in the bottom of the curb-mounted vestibule. The pan can be removed if necessary. It holes are cut into the pan for a piping passage, seal the holes to prevent moisture leakage (Figure 39), Figure 39: Seal Holes for Piping—Curb Mounted Units For units with standard base rails, the vestibule is open to the coll section; therefore, seal all noles to prevent air leakage. Figure 40: Seal Holes for Piping—Standard Base Rail Units IM 777-19 + SKYLINE OUTDOOR AIR HANDLER 18 ww DaikinApplied.comPe DAIKIN MECHANICAL INSTALLATION Field-Installed Vestibule Use all lifting points. Improper liting can cause severe personal injuty and property damage, Lifting points may not be symmetrical to the center of gravity ofthe unit, Ballast or unequal cable lengths maybe required. The unit can be shipped with an optional field installed vestibule. Vestibule wil ship fully assembled on a separate shipping pallet. Lifting lugs are located at the top of the vvostibule, Field installed vestibule is designad to mounted on a Skyline roof curb. See IM 770 for curb installation deta. Field-Installed Vestibule Installation The vestibule comes completely assembled from the factory 4. Inspect the gasket and splice collar to ensure they are secure and not damaged. Refer to Figure 41, Detail A. 2. Follow the instructions to attach rigging and lit the ‘vestibule vertically. Remove the shipping pallet. 3. Apply a continuous bead of caulking tothe vertical lange ofthe vestioule roof cap on the side that faces the unit (Figure 41), 4. With the unit in position, it the vestibule onto the vestibule curb and align it as close as possible to its final position. Make sure not to damage the gasket on the side of the unit. Refer to Figure 41, Detail A, 5. Use the crane and rigging to relieve the weight of the vestibule, manually push and slide the vestibule next to the unit, 6. Access the inside of the vestibule by opening the door or removing the outer panel 7. Use the supplied mounting screws to connect the vestibule to the unit, screwing through the flange of the vestibule and into the small binding holes of the splice collar. See Figure 42. 8, Use supplied angle bracket to connect the vestibule to the unit as shown in Figure 44. 9. Once the vestibule is secured to the unt, remove the rigging and apply additional caulking to both comer seams. See Figure 45. Figure 41: Typical Vestibule Figure 42: Detail of Mounting Screws [sso / ARE Be. nd (sm el N ents (PACTORY NBTALLED) (HELD NBTALLED) UNIT To VESTIBULE SLICE DETAIL ww DaikinApplied.com 19 IM 777-19 + SKYLINE OUTDOOR AIR HANDLERDAIKIN MECHANICAL INSTALLATION Figure 43: Caulking the Vestibule Roof Cap Figure 44: Angle Bracket Figure 45: Additional Caulking IM 777-19 + SKYLINE OUTDOOR AIR HANDLER 20 ww DaikinApplied.comPe DAIKIN MECHANICAL INSTALLATION Piping and Coils ‘When designing and insaling piping + Follow applicable piping design sizing, and installation information in ASHRAE handbooks. + Observe all local codes and industry standards, + Do not apply undue stress atthe connection to coil headers; always use a backup pipe wrench + Support pipework independently ofthe coils Water Cooling Coils NOTE: Use glycol in water cols fr outdoor air handlers, Power fallures and other mechanical issues can expose coils to freezing temperatures, + Water supply, water return, drain, and vent connections extend through the end pane! of the col section, All connections are labeled on the end panel. Water supply and water etum connections are typically male NPT ion pipe. + Whon instaling couplings, do not apply undue stross to the connection extending through unt panel. Use a backup pipe wrench avoid breaking the weld between coil connection and header. Follow recommendations of the control manufacturer regarding types, sizing, and installation of controls. Direct Expansion Coils + The coil distributor and suction connection extend through the end panel ofthe coil section, Check nozzle in distributor for proper tonnage. When a (field supplied) thermostatic expansion valve is located outside the unit and connected directly o the distributor (except on units with piping vestibules). Do not apply heat to the body of the expansion valve. The thermostatic expansion valve must be the external equalizer tube type. Connect the 1/4-inch diameter external equalizer be provided on the coil to the connection on the expansion valve. + Use care when piping the system, making sure all joints are tight and al lines are dry and free of foreign material For typical refrigerant piping, see condensing untt product manual, Steam Coils Piping (see Figure 47) + Stoam supply and steam retum connections typically are male NPT iron pipe and are labeled on the end panel of coll section, Connections extend through the coll section tend panel ‘When installing couplings, do not apply undue stress to the connection extending through unit panel. Uso a backup pipe wrench to avoid breaking the weld between coil connection and header. Suppor piping independently of coils and provide adequate piping flexibility. Stresses resulting from expansion of closely coupled piping can cause serious damage, Do not reduce pipe size atthe col return connection Carty return connection size through the dit pocket ‘making the reduction at the branch leading tothe trap. Coils + Pitch all steam coils in units toward the return connection, + Do not dip supply mains through the coll, + Do not attempt to lift condensate when using modulating or ON/OFF control + Install vacuum breakers on all applications to prevent retaining condensate in the coil. Generally, connect the vacuum breaker between the coil inlet and the return main, The vacuum breaker should be open to the ‘atmosphere and the trap design should allow venting of large quantities of air Traps NOTE: Do not place steam traps outdoors. Size traps in accordance with the manufacturers! recommendations. Make sure the required pressure differential is always avaliable. Do nat undersize. + Use float and thermostatic or bucket traps for low pressure steam. On high pressure steam, use bucket traps. Use thermostatic traps only for air venting. Use bucket traps for ON/OFF control only Locate traps at least 12 inches below the coll return connection, + Multiple col installation—individually trap each coil or group of coils. Coils in series—use separate traps for each coll, or bank of coils, Coils in parallel—a single trap can be used, but an individual trap for each col is preferred Do not attempt to it condensate when using modulating or ON/OFF control With coils arranged for series airflow, use a separate control on each bank or colin the direction of airiow, ‘www.DalkinApplied.com a IM 777-19 + SKYLINE OUTDOOR AIR HANDLERPDAIKIN MECHANICAL INSTALLATION Valves + Do not use modulating steam valves on high pressure systems + Property size modulating valves. Do nat undersize. + Avoid freezing conditions (entering air temperatures below 35°F} + Daikin strongly recommends SJA, 8A, 5RA and 8RA cols. + Supply 5 psi steam to coils at allies, + Do not use modulating valves, Provide control by face and bypass dampers. + Consider using two or three coll in series with two position steam control valves on the coll or coils that handle 35°F or colder air. Use a modulating valve on the downstream coil to provide the desired degree of control + Thoroughly mix fresh air and return air before it enters the coll Also, to obtain true air mixture temperatures, properly locate temperature control elements. + As additional protection against freeze-up, install the trap sufficiently below the coll to provide an adequate hydrostatic head to remove condensate during an interruption in the steam pressure. Estimate three feet for each 1 psi of trap differential required. + On startup, admit steam to coll ten minutes before ‘admitting outdoor air. + Close fresh air dampers if steam supply pressure falls below the minimum specified Pipe Chases Follow these guidelines when routing field supplied internal piping through the bottom of a unt. + Determine what style base and options were selected — Is there a secondary drip pan integrated into the base of the unit? The base of a Skyline unit meant to sit (on a roof curb has a secondary drip shield installed below every panel that drains potential moisture to the outside frame trough, — Was an uninsulated sheet metal pipe chase cover selacted? + Determine the number and location of holes required for piping as follows: — Cheok that adequate space is available inside the unit for pipe routing, — Hole(s) must be located fully within panels or sheet ‘metal opening covers. Do not run pipes through 4” wide intermediate panels or on the very edge of the. panel Do not place holes in location that impedes access to key maintenance components such as fiters and ‘an assemblies — Do not place holes in a location where the pipe will block airflow or obstruct hinged access doors. + Once a proper location is determined: Ino secondary drip pan is present a Drilla small plot hole completely through the bottom cabinet panel, then using a sharp hole saw or saber saw, cut tne desired final hole size and smooth the edges of the cut — If no pipe chase cover is present a. Drilla small plot hole completely through the secondary drip pan, then using a sharp hole saw or saber saw, cut the desired final hole size and smooth the edges of the cut. Repeat for the bottom cabinet panel Ia pipe chase cover is present: 1a. Remove the pipe chase cover to expose the secondary drip pan integrated into the unit base, b. Drill a smal plot hole completely through the secondary drip pan, then using a sharp hole saw or saber saw, cut the desired final hole size and smooth the edges ofthe cut. Repeat for the pipe chase cover itself. «, It may be easier to wait and replace the pipe chase cover after the hole in the secondary drip pan is sealed, ‘Ato installation ofthe piping, seal the hole(s) in the bottom cabinet panel, secondary drip pan, or pipe chase cover. Seal the holes to divert any moisture away from the opening and prevent moisture leakage through the holes. b. Recommended sealing options include: flashing ‘material, caulk, spray foam, cork tape, industrial or commercial grade silicone sealant, duct seal ‘compound, or other similar sealing material €. Pipe chase covers are not guaranteed to be airtight or watertight, but the pipe chase cover may be sealed in a similar manner to the other penetrations ofthe pipe chase cover if desired NOTE: The installer is responsible for ensuring the penetrations are fully sealed, NOTE: Do not support piping off of the unit, coil connections, ‘oF secondary drip shield. NOTE: Itis extremely important to seal each hole or penetration securely so thal they are airtight and watertight Figure 46: Base and Drip Shield 1 IM 777-19 + SKYLINE OUTDOOR AIR HANDLER 2 ww DaikinApplied.comPe DAIKIN MECHANICAL INSTALLATION Figure 47: Piping Arrangements FONE ay OK ke coc Vale Sraner cate Vato ‘esting shomertate ap High Pressure (over 25 psi) mine ot wa oa Low Pressure (to 25 psi) ‘www.DalkinApplied.com 23 IM 777-19 + SKYLINE OUTDOOR AIR HANDLERVe DAIKIN MECHANICAL INSTALLATION Water Heating Coils Pe Improper installation, use, or maintenance of water heating Read and follow cols can cause equipment damage. instructions carefully + Water supply and water return connections extend through the end panel ofthe coil section. All connections, are labeled on the end panel + Water supply and water return connections are male NPT Iron pipe. + When installing couplings, do not apply undue stress to the connection extending through unit panel. Use a backup pipe wrench to avoid breaking the weld between the coll connection and header. + Follow recommendations of the control manufacturer regarding types, sizes, and installation of control. + Do not use hot water cols with entoring air below 40°F. + If fresh air an retum air are to be heated by a hot water Coll, carefully design the system to provide thorough mixing before air enters the coll + To prepare colls for winter operation, See Winterizing ‘Water Coils on page 54 Drain Pan Traps Run drain ines and traps ful size rom the drain pan connection. sal dain pan Zap to allow condensate to dain ‘tee. On both blow-hrough and drawethrough uns, the trap depth and the distance between the trap oil and the drain pan out must be twice the state pressure inthe drain pan Section under normal operation so the trap remains sealed (Figure 48). Figure 48: Trap Outlet and Drain Pan Outlet Pressure (P) atthe drain pan NOTE: The door panels on some applications have a close clearance over the drain pipes. Extend the drain fiting with a coupling if necessary for door clearance (Figure 49). Use material that can withstand freezing temperatures for outdoor drain traps. Drain traps that dry out can allow cold air to sep into the equipment. Figure 49: Extended Drain Fitting Door Clearance Clearance IM 777-19 + SKYLINE OUTDOOR AIR HANDLER 24 ww DaikinApplied.comPe DAIKIN MECHANICAL INSTALLATION Internal Isolation Assembly Adjustment (On units with internally isolated fan and motor assemblies, the assemblies are secured for shipment. with a tiesdown at each point of isolation, Before Operating the Unit: Remove the shipping brackets and tie-down bolts (see Figure 5160, Figure 521 and Figure 532) and discard. The shipping brackets located on the opposite drive side of the unit are difficult to access from the drive side of the unit. Either remove them before the unit is assembled or remove the panel on the ‘opposite drive side to gain access, The spring isolators under the four comers of the fan and motor assembly are factory adjusted while the fan was not running. See Table 2 through Table 6 below. With the unit ‘operating at normal cfm and static pressure, all the isolators should be at the same height opening. If adjustments are required, loosen the 1/2" cap screw on top of the isolator and turn the adjusting bolt to lower or raise the fan and motor base. Retighten the cap screw when adjustments are completed, Table 2: Motor Beside Fan Spring Mount Adjustments ‘Spring Mount Adjustment at Rast] For madels 040 through 080 with housed fans, the isolators should be at equal height during fan operation (6"). Center the fan outlet inthe outlet pane! opening. If adjustment is required, loosen the cap screw on top of the isolator assembly. Turn the adjustment nut below the fan frame to lower or raise the fan motor and frame assembly. Retighten the cap screw on top of the isolator assembly. Figure 50: Adjusting Large Spring Mount Assembly - Adjusting bolt Tealster | Top or Botiom Hors. | Downblst Upbiet peailon 1 fi tl Unit Sane 005-095 “Unik Sins 4090 J z ere 375 - — — Table 4: Class I! Belt-Drive Plenum Fan Spring Height Table 3: Motor Behind Fan Spring Mount Adjustments ng oa ne aR Fem Progen] somes | — Op Ts O07 2 7 oe ee : = aR = = 3 a oa ae ci a a a Fan Siw Tsolater Tyee | Operating Helaht in = Sane Detecbon a Table 5: Class Il Plenum Fan Spring Height Cabinet Wi Tsolator Tyee | Operating Weight in) Wath oF= 1057 A 375 Table 6: Class I! Direct-Drive Plenum Fan Spring Height Fan Tar ype [Sprang RGA] Te AL 40 www DaikinAppliad.com 25 IM 777-19 + SKYLINE OUTDOOR AIR HANDLERPe DAIKIN MECHANICAL INSTALLATION Figure 51: Removing “Motor Behind” Shipping Brackets ‘Figure 52: Removing "Motor Beside” Shipping Brackets Figure 53: Plenum Fan Typical Shipping Brackets Ronons rd cutee aces Sipping tac. 2 Romoveand cacere-A eces IM 777-19 + SKYLINE OUTDOOR AIR HANDLER 26 ww DaikinApplied.comDAIKIN MECHANICAL INSTALLATION OSHPD Seismic Anchoring/Mounting For seismic stability f the unit, additional anchoring and Figure 55: Unit with Base Frame Wolded ‘mounting procedures are required, The anchoring options and ‘corresponding spectral response acceleration are given in ‘Table 7. Holes inthe Vision/Skyline base frame are to be field riled. Any mounting hardware is to be eld supplie. Table 7: OSHPD Mounting Boles atachantt> IN SAE cregarechrens 13 | 48 ‘58 DIASAF Ganga 5 Wilde ata TE Weld and tostea (guess) | 18 | 48 (wales ein Boted ataehmantt=| aga | ay | HWWHDRP miex 00/0 Soneete swe 9) a8" obese Figure 54: Unit with Base Frame Mounted on Stoo! Figure 56: Unit with Base Frame Mounted on Concrete ‘www DaikinApplied.com 2 IM 777-19 + SKYLINE OUTDOOR AIR HANDLERPe DAIKIN ELECTRICAL INSTALLATION Wiring Capacitor hazardous voltage! Failure to disconnect ower and discharge capacitors before servicing will result in serious injury or death, Disconnect all electric power (including remote disconnects) before servicing. Perform lockoutltag out procedures to ensure that power can hot be energized. For variable frequency drives,or other energy storing components that have been furnished and ‘mounted by either Daikin, or by others, refer to the specific manufacturer's Iiterature for allowable waiting periods for discharge of capacitors. Verily capacitors have been discharged using an appropriate voltmeter. Figure 57: Electrical Conduit Location Fanmotor junction box + This equipment is not suitable for use in high impedance grounding or neutral systems. + Connect only to low impedance, solidly grounded electrical supply systems, Failure to follow these instructions will result in death or serious injury Use copper conductor only. Failure to use copper conductors can result in equipment damage. The base section of each cabinet has a drip pan installed below every panel that drains tothe outside frame trough. Any holes cut through the bottom of the unit must also penetrate the drip pan. If holes are cut in the drip pan, seal them to prevent moisture leakage, PT ‘Conduit entrance (oypiea + Electrical service to each fan must correspond to the raled ‘voltage on the motor or electrical panel nameplate and conform to the National Electric Code and local restrictions. + Connect each fan section metal frame to the building electrical ground, + A.door electrical interlock is not provided as standavd. + Thermal motor protection is extemal to the unit. Locate electrical conduit entrances for units above the bottom ofthe unit, high enough to clear components inside, but below the bottom ofthe fan motor junction box (Figure 57). + When the units provided with an external junction box and variable frequency drive (VFD), the VFD itself will bbe mounted on the drive side fan panel inside the fan cabinet. The external junction box will provide loose wire connection to the VED and to the motor. An external ‘mounted keypadidisplay control box will be provided and connected to the VFD for manual adjustment of the VFD. + When not being serviced, close and secure electrical panel doors to prevent accidental contact with ive parts and prevent ingress of moisture and airborne contaminants. + For instances where multiple motors are being driven bya single VFD, be sure to set up the VFD and size the wiring according to the power requirements ofall motors that are being driven by that VEO. IM 777-19 + SKYLINE OUTDOOR AIR HANDLER 28 www DaikinApplied.comPe DAIKIN ELECTRICAL INSTALLATION + Control wiring—access to the VFD is through the fan cabinet access door for single fans. Provide shielded cable only as described in the VFD manual provided with the unit. Route wire through panel so that it not interfere with any other components or in the way of any access doors. Do not dil trough drip or drain pans. Refer to the ‘VFO installation manual provided withthe unt for detailed control wiring instructions, For mutiple fans in parallel, the VFD(s) are mounted inside of the electrical enclosure, whieh is mounted fn the exterior of the fan section. When multiple fan sections are provided with multiple VFDs, they must be set up so that the fans always start simultaneously and are set to ramp up and down together, Do not attempt {to run fans in parallel at diferent speeds as this can result in uneven airflow that can cause performance, sound, and vioration problems that can lead to failure. Provided that the fan is capable of running fast enough, the motor is sized appropriately, and the VFD can be sped up within its rated continuous output, VFDs may be operated up to a maximum recommended frequency of 90 Hertz for 1800 RPM and slower motors. Motors that are 3600 RPM may be operated up to a maximum speed of 4000 RPM or 68.7 Hertz provided the fan is rated that high. Operation above 4000 RPM can damage motor bearings and is not recommended. Wiring Penetrations + Seal any panel penetrations for wring or conduit per the panel cutting procedure instuctone within this documant + Seal any otner wiring or conduit penetrations in accordance with NEC, relevant codes, and in order to maintain the enclosure rating, only use tings that are approved to keep the particular rating ofthe Invidual enclosure being penetrated per relovant code or standard tables. Seal wireway openings tignt enough to prevent ir movement between sections and conrel enclosures. ‘www.DalkinApplied.com 29 IM 777-19 + SKYLINE OUTDOOR AIR HANDLERVe DAIKIN OPERATION GUIDELINES Startup Checks Rotating fan, Can use severe injury or death, Before servicing fans, lock out and tag out power. Firefelectric shock hazard. Can cause property damage, personal injury or death. Wire fan power supply and ground ‘motor frame in accordance with local electric codes, Fan motor requires overload protection. Failure to provide motor overload protection can result in fire, property damage.electric shock, personal injury, or death, Connect motor to an overload protective device rated in compliance wit local electric codes, Do not overheat fan motor. High air temperatures in the fan section can cause the fan motor to bumout. On draw-through air handlers or air hanalers with the fan section down the air stream from the heating section, the discharge air temperature of the heating section must not exceed 104"F (40°C). When performing startup and service, always take thorough safety precautions, Only trained, experienced personnel should perform these functions. Before Starting the Unit Equipment damage due to loose fasteners represents improper start-up and equipment abuse. It is not covered by the warranty, Before entering fan section, make sure that fan electrical power source is disconnected and locked in the OFF position Check that the unit is completely and property installed with ductwork connected, 2. Check that construction debris is removedifiters are clean, 3. Check that all electrical work is complete and properly terminated, 44, Check that al electrical connections are tight and that the proper voltage is connected. Phase imbalance must not exceed 2% 5. Check that ball bearings on the fan shaft and motor are prelubricated and do not need grease before startup. 6. Check tightness of setscrews in bearings and fan wheel(s). Ifretightening is needed, position the fan wheel(s) per Table 8 through Table 11; Table 12 through Table 13. Torque set screws per Table 14 and Table 15. 7. Check alignment of fan and motor sheaves and belt tension. Adjust if necessary. Check tightness of sheave setscrews andlor capscrews, See Table 14, 8. Leak test the thermal system to verify that connections are tight Check that the condensate drain is trapped 10, Rotate the shaft by hand to be sure itis free, 11. If muttiple fans are supplied with a block off plate and itis, installed on one of the fans, make sure to only start the fans without the block off plate. Do not start any fan that has the block off plate installed on i. 42, If multiple fans are supplied with isolation dampers, make sure the isolation dampers are fully open before starting the fans. IM 777-19 + SKYLINE OUTDOOR AIR HANDLER 30 uw DaikinApplied.comPe DAIKIN OPERATION GUIDELINES. VFD Setup Fans ordered with VFDs that were factory installed are setup and tested prior fo shipment. Prior to starting the fans), double check the VED settings according to the recommendations in the VED manual Once the correct VED settings are verified, the fans should be run through a sweep of the full range of operaling speeds that are expected to check for any vibration issues. Ifany areas of eoncem are located, itis recommended to lock out those {frequencies using the VFD (see lock out frequencies or skip ‘frequencies in the VFD manual). This will ensure that the fans vill never operate continuously at those points, but will ather pass through them to get to the desired points of operation, Fan Startup ‘Start and run fan, See Figure 63 for proper fan rotation. Observe the rotation. Ifthe fan operates backward, reverse two legs of the three-shase motor connections, NOTE: Variable pitch fan drives usually are provided for ‘operation in the mid-speed adjustment range. However, the drives usually ship with the adjusiment ‘opened up for minimum fan speed. Adjust the drives {or the proper airflow. See Fan Drive on page 48. After the First 48 Hours of Operation 4, Disconnect and lock electrical power source. 2. Check tightness of all bearing, wheel, and sheave setscrews (or capscrews). See Table 14 on page 34 3. Recheck belt tension and adjust if necessary. Bells that are tensioned sufficiently to sip one to two seconds at startup perform satisfactory, extending life and reducing vibration, Ifre-tensioning is necessary, be certain to retain sheave alignment. Fan Wheel Alignment Figure 58: Wheel-to-Inlet Tunnel Relationship—Airfoll Type Fan Wheels (Housed) Equal spacing \B all around Table 8: Wheel-to-Inlet Funnel Relationship—Airfoll Type = Diametor—n a az 23805) 2.21.99) a6 05,29), 2118.39) Tee 52 (165), 2116.35) 769 e004i78) 0.221580) 2156 759,195) 0.24610) 24.00 595,218), 0251588) Trikes 04019090 0 719,185), 31 (ran) Ba 759 (195), 035838) 7450 555,217) 0.31787) 27.0 Bar a) 369 (16.00) 3000 T0.87 295) 099 8.81) 00 7.75 298) 2.36 (888) 3650 12.79 025) 0.36 (8.88) 2025, Tat 853) 380 (1270) 2 Toston dmeraania bomovosozemn welts) ooing wel). Figure 59: Wheel-to-Inlet Funnel Relationship—Forward Curved Type Fan Wheels od Whei +4 6 \ | Inet Fuel ‘www DaikinApplied.com a IM 777-19 + SKYLINE OUTDOOR AIR HANDLERPe DAIKIN OPERATION GUIDELINES. Table 9: Wheel-to-Inlet Funnel Relationship—Forward Figure 61: Wheol-to-Inlet Funnel Relationship—40 to 60 Bolt-Drive Plenum Fan Ce nb cans con Ronee Tai Sins 00716 HE wet OR) oe 2:73,330) 7 072 (559 F 2 035 (8.89) i Bad (1.18) awe 40 3 a 075 (635) Wes Seem oes 87 075859) 75 (Os 1&7 sara 9) rev 2A5(Cbss1 87) 056 (422) ncaa 75 (Ss 18] Tz 7235 (Cass 18) at) 25 iChas 18.2 bar (ih3e) 77s? (Gis 1 87) a7 (i8e) sols 18) a7 (a0) Sees 1821 7511005 se a a YE Figure 60: Wheol-to-Inlot Funnel Relationship—13 to 36 Bolt-Drive Plenum Fan Table 11: Whoel-to-Inlet Funnel Relationship—40 to 60 Bolt-Drive Plenum Fan fl saa = oye Sieh, x o € «0 onzizoasy | 200,608) | 498(r2i92) a oar aa | 225(67.15) | ss0 (87) 2 00 25a) | 250,635) | 550(780-7) praagenscwere, _| BI 7.10,e7.9e) | 2.80635) [55009871 my zais1ziay | s00,76.2) | 550(180-7) Table 10: Wheel-to-Inlet Funnel Relationship—13 to 26 Belt- Drive Plenum Fan en x = c o256a5 | oaraai [350 eam 325 (635) [eat entth | 350 683) 025(635) [usr ait) [sso aa) D35(885 | —oab (218i) | 388 55) Bz i057) [111 ea.18) [3.88 8.55), a5 18.43) [111 9-19) | 9.56 08.5) 51 (1295) [171 29.19) [3.88 8.55) 335 (1s97) | —736(945H) [aso re) 521675) | 136,454) [450 16.3), 056 1397) | 180,98.1) [5.00 127 9), 1383 60) [ 180,aa) [sp ter or IM 777-19 + SKYLINE OUTDOOR AIR HANDLER 2 ww DaikinApplied.comPe DAIKIN OPERATION GUIDELINES Table 12: Whee! to Inlet Funnel Relationship—Direct-Drive Class Il fans ae pT] ' O26) t 325 635) iE PETE i O38) if os was) aE) a O50 = cone a O87 79) ca one anta) ra oa Table 13: Whee! to Inlet Funnel Relationship—Direct-Drive Class ill fans Fane re 7 a9 aay Te O25 if astra a Ta @ bat) a O97) 3 ore cy oar a) se Tass Figure 62: Fan Wheel Rotation Forward Curved Fan Aico Fan Housed Fan Fan wheel should rotate as shown ww DaikinApplied.com 33 IM 777-19 + SKYLINE OUTDOOR AIR HANDLERPe DAIKIN OPERATION GUIDELINES. Setscrews Setscrews on MPO fan wheels must be installed using a calibrated torque wrench to the value listed below, #5%, The fasteners must be periodically checked to satisfy agency requirements for components on rotating machinery Table 14: Setscrew Torque Specifications—Class Il Plenum Fans Only nm Torave an ie | Setserew Ste [oma ‘tea wan 38 102 NA 38 182 NA 38 192 Na 3 102 2 1 ar & tie an 6 1 ar & Table 15: Bearing Collar and Wheel Hub Set Screw Torque (All Fans Except Class il Plenum Fans) Winimum trav ‘Setacrew Diameter) a 1@ 55 (0.78) 18 705 (145), 38 a0 263), 78 23.0401) 72, az (58) ET B20 (1272), IM 777-19 + SKYLINE OUTDOOR AIR HANDLER ww DaikinApplied.comPr DAIKIN OPERATION GUIDELINES Daikin Fan Array PT Closing the damper on an operational fan could send the fan into surge that could produce fans stal, excessive vibration, Unit damage, or personnel injury. The Daikin Fan Array is available with optional, factory mounted VFDs. See OM manuals OM 1190 and 1191 for details on the Dakin supplied VED. Care should be taken when programing and synchronizing the orives in the Daikin Fan Array such that all fans turn at the same speed. Fans running at unequal speeds can produce vibration and could stall a fan, Definition of fan numbering is given in Figure 63 The Daikin Fan Array is standard with a manual block off plate. The unit will ship wth one block off plate that will come installed on fan 1A. This block off plate is to be removed before Unit operation and stored outside of the air tunnel. In the event, of a lost fan motor, the block off plate is installed on the non- ‘functional fan to prevent air re-crculation. This is designed to be a temporary measure unit this fan andlor motor is replaced. Alter fan and/or motor replacement the block of plate isto be. removed and stored outside ofthe air tunnel The Daikin Fan Array has an optional gravity actuated block off damper, These dampers are equipped with counter weights, The Daikin Fan Array has an optional actuated block off damper, These dampers are designed to prevent air recirculation in the event ofa lost fan. Care should be taken that the damper actuator only be given a close signal ifthe fan isnot operational (motor burnout for example). The Daikin Fan Array can be equipped with a fan blank off plate, ‘See Figure 65 with a block off plate mounted to fan 3C. Ifthe Unitis ordered with the manual block off plate, it willbe installed to fan 1A. This plate has to be removed before start up. Figure 63: Daikin Fan Array Configuration Q 7 2 Q @) Y So Figure 64: Fan Array with Block Off Plate ‘www DalkinApplied.com 35 IM 777-19 + SKYLINE OUTDOOR AIR HANDLERDAIKIN OPERATION GUIDELINES Optional Piezometer Ring Airflow Measurement Device Piezometer rings are available as an option on direct drive plenum fans to measure airflow though the fan, The device Consists of a piezometer ring mounted in the throat ofthe funnel and a static pressure tap mounted near the infet of the funnel. The pressure drop is measured from the tap located near the inlet of the funnel to the piezometer ring inthe throat ‘The inlet tap is connected to the high-pressure side of the transducer and the piezometer ring is connected to the Iow- pressure side, See the equations and factors required to calculate flow using the piezometer ring NOTE: There are two manufacturer options for the piezometer fing. Care should be taken fo ensure that the appropriate coefficients are used, otherwise airflow measurement may be incorrect. Reference Figure 85 {0 determine which piezometer ring you have, Figure 65: Determining the Manufacturer NS Daikin Applied Piezo Ring Non-Standard Density Method “The following equation is used to measure the flow for non- standard density AGFM = C1 x Ax \(APIp) ‘where: A= Inlet funnel throat area (square feet) - from Table 17 and Table 19 AP = The differential in static pressure from the piezometer ring and the inlet pressure tap (inches wg.) ir donsity (pounds massicubi oo!) flue fom Table 16 and Table 18 ct Standard Density Method The equation can be simplified by assuming standard density and assuming funnel dimensions match the drawing dimensions. Table 17 and Table 19 show the factor (F) for each {an size and type. The equation then becomes the following: For standard air (@ = 0.075 Ibit3): ACFM = F (AP) where: F = factor from Table 17 and Table 19 AP = The differential in static pressure from the plezometer ring and the front pressure tap (inches w.g.) Table 16: DDPL Factors For Free and Ducted Inlet — Non Standard Density Method, TCF Piezo Ring Product Ci Free het Ei Dace niet DDPL S20 1-16 75306 7806 DOPL Seo 16-44 2.08 740.34 Table 17: DDPL Factors For Free and Ducted Inlet — Standard Density Method, TCF Piezo Ring ‘Dori sis | FesintF | bucteamet® [AveA | hana 346.92 996.98 02388 16 1518.58 1601.26 0852 7 anise 1948 58 ore 20 2185.20 BT 66 2 7713.93 2902.60 1078 ra 3285.02 35138 7200 2 2097.61 215.53 1.582 = eA 3389.58 26 35 7290271 7797.05 285 2 3889.58 3186.18 3300 a 10827 52 7150.68 4.205 IM 777-19 + SKYLINE OUTDOOR AIR HANDLER 36 www.DaikinApplied.comPe DAIKIN OPERATION GUIDELINES. Table 18: DDPL Factors for Free and Ducted Inlet - ‘Non-Standard Density Method, Daikin Piezo Ring DOP Sie, SFr met Cibucted at —] 2 78886 Ta a TTT Tara 2 aaa era.t6 zr 858.57 680.18 = 375.28 a8 ea 375.93 878.57 a 681.07 81.07 Table 19: DDPL Factors for Free and Ducted Inlet - Standard Density Method, Daikin Piezo Ring ‘DOPL Sis | Fresinit | DuctedtnntF [Area 5 26198 1260 20 0.99 8 675.69 1672.77 O72 En SOrr 50971 19657 % TS Taiear Za86 Optional Transducer for Piezometer Rings Atransducer is avaliable for Piezometer rings. Factory ‘mounting locations for the fan transducer is shown in Figure 65 for dtect-rve plonum fans. Figure 66 shows the installation for fan array. Wiring forthe transducer is feld-supplied and installed ww DaikinAppliad.com 37 IM 777-19 + SKYLINE OUTDOOR AIR HANDLERPe DAIKINPe DAIKIN OPERATION GUIDELINES. Daikin EC Fan Array The Daikin EC Fan Array is made of an impeller, EC motor, and inverter. Its installed as an assembly, and inthe event of fare, the entire assembly must be replaced. Bearings are permanently sealed and lubricated, sono periodic greasing is necessary ‘Aminimum 24" access section is recommended downstream of the ECM fan array section to gain access tothe fans. fan access section is nt selected downstream of the fan array, there willbe very limited access to the fans for service/replacement. There aro three control offerings; none, manualfauto, and ciital controls. For manualfauto, an HOA switch and potentiometer are included. For none and manual/aut, the entire array is controlled via 0-10V signal. Control signal is ited to points 3 and 4 on the Daikin low voltage terminal stip s00n in Figure 68, There aro two other points for tho EC Fan ‘Array: fan array enable and disable are points * and 2, and fan array faut are points 5 and 6. If any fan inthe fan array faults, the contact connection between 5 and 6 wil open. NOTE: To DISABLE the array, connect points 1 and 2 together. The array defaults to ENABLE with nothing connected to points 1 and 2 The digital controls option is a DDC controller allowing for equipment configuration, monitoring, and troubleshooting The controller is either factory installed on the unit or remote mounted, Reference OM1329 for configuration and operation information. The Dakin EC Fan Array has an optional gravity actuated block off damper. These dampers are equipped with counter weights. The EC Fan Array has an option fora block off plate that can be ordered as a parts kt from the Daikin Parts group. A minimum 24" access section is recommended upstream of the ECM fan array section to install block-of plat. Remote Mounted Panel The control panel can be ordered for remote mounting. For remote mounted panels, the control wiring forthe individual ‘ans will be provided; however, the control wiring to connect the final fan to the control panel and all ofthe power wiring must be field-provided. If control panel is too heavy to be mounted ‘on unit then it will be shipped separately and must be remote mounted. 30 foot long high voltage harnesses may be ordered through the Daikin Parts Group using part number 910282406, One high voltage hamess is required per fan It wiring hamesses are not purchased through Daikin, follow the below instructions to install the wiring. 1. High Voltage Power Wiring: ‘a. Remove the plate on the back of each fan. b. Remove the provided high voltage plug and wiring shown in Figure 68. ©. Cut, strip, and connect wiring directly to each ‘motor terminal shown in Figure 88, paying attention to the correct phasing. Reference the ‘wining shematic provided with unit. Cut, strip, and connect the other end of the wiring {o the Manual Motor Protector (MMP) in the control panel, paying attention to phasing. Reference the wiring schematic provided with unit, NOTE: Figure 69 shows a single fan control box. There will be 1 MMP per fan in the array to connect each fan to 2, Low Voltage Control Witing a. Verify same plugs and terminals are used forall Control options and fan types. b. 22-gauge CatS wiring, a standard 6-circuit female Molex plug (39-01-2061), and six Molex crimo terminals (39-00-0040) are required (Figure 70). The finished harness will have a plug on one end and stripped wire on the other end. «, Alach the wiring to the Molex erimp terminal and insert into the Molex plug. See Figure 71 {or correct crimp terminal locations; reference schematic shipped with unit for wiring numbers (out of ECMO1). Connect to the male plug that is fon the last fan in the array, d. Insert the stripped wire end into the terminals in the control panel, following the wiring schematic shipped with the unt. Terminals are shown in Figure 69, Figure 68: Fan - High Voltage Wiring ‘www.DalkinApplied.com 39 IM 777-19 + SKYLINE OUTDOOR AIR HANDLEROPERATION GUIDELINES PDAIKIN High Voltage Wiring Figure 72: EC Fan Array Figure 69: Single Fan Control Pan (in rod); Low Voltage Wiring (in blue) with He | Figure 73: Block-Off Plate Installation Figure 70: Required Molex Plug and Crimp Terminals \ y A + [Bieskeffpiate [nae < [aorwsers [355 ‘910199479 | 450 ‘10311772 | seo 10311273 | 630 | 74;98 | mm] "Fi mccourrsun smo omnenrncromaron Figure 71: Molex Plug Crimp Terminal Locations ‘Boronia veronica IM 777-19 + SKYLINE OUTDOOR AIR HANDLER 40 ww DaikinApplied.comPDAIKIN OPERATION GUIDELINES Optional Piezometer Point Airflow Measurement Device ‘APiezometer point is an option with EC fans to measure airflow through the fan, The device consists of a piezometer point mounted in the throat ofthe funnel and a static pressure ‘ap mounted near the inlet ofthe funnel. The pressure drop is. ‘measured from the tap located near the inlet ofthe funnel to the piezometer point in the throat. The inlet tap is connected to the high-pressure side of the transducer and the piezometer point is connected to the low-pressure side. transducer is always factory supplied when the Piezometer Option is selected with an EC Fan, Figure 74 shows the Installation for EC fans. See the equations and factors required to calculate flow using the piezometer point Non-Standard Density Method The following equation is used to measure the flow for non-standard density ACEM = C1 x Ax \(APIp) where: A= Inlet funnel throat area (square feet) from Table 21 AP = The differential in static pressure from the piezometer ring and the inlet pressure tap (inches wg.) p= Air density (pounds massicubie foot) (C1 = Value from Table 20, Standard Density Method The equation can be simplified by assuming standard density and assuming funnel dimensions match the drawing dimensions. ‘Table 20 shows the factor (F) for each fan size and type. The equation then becomes the following For standard air (p = 0.075 lt) AEM = F «1 (AP) where: F = factor from Table 21 [AP = The differential in static pressure from the piezometer ring and the front pressure tap (inches w.g.) Table 20: ECM Factors for Free and Ducted Inlet — Non-Standard Density Method EM Se Ch Free mit haste nt 355 T1447 Tra 0 7a 7a S80 58.54 58.54 580) 302.08 302.05 500 735.31 723.31 Table 21: ECM Factors for Free and Ducted Inlet — Standard Density Method Eowsiae | FieelaetF | Oueteamet® | Aveea 358 sm72.74 137274 0486 60 322477 2471 Tat 80 2058.58 2058.98 167 380) 08 Tas858 208 4500 7285.43 7269.45 0798 Figure 74: Piezometer Transducer ‘www.DalkinApplied.com a IM 777-19 + SKYLINE OUTDOOR AIR HANDLERPe DAIKIN OPERATION GUIDELINES Operating Limits Do not exceed the operating limits in Table 22 through Table 26. Afan wheel operated beyond the rpm and temperature limits shown can suffer permanent distortion or fracture. The resulting unbalance can cause severe unit vibration Table 22: Unit Sizes 003 to 035 Fan Oporatng Uni Forward curved—hovsed ‘ameter toa ono [tom [197 7s 7 EA m5 _[ 2a Taira rpm Set | — WA 223 | 134 iia | tas [1355 [os [ote 58 [aro housed Pia rom Cass | 3000 Z300 | 2000 7a | — 1500 Table 23: Unit Sizes 040 to 090 Fan Operatog Um Forward eurved—hovsed ‘Diameter A ae ra He was = 35 Tia rpm Saat | 1010 80 70 0 650 00 0 lars —housed Dinter 2 Zz pa 2 ol = =E Fassia tom Clas | 2077 “76 661 ara 7328 728 iors isi rpm Cis 1] 7703, 2a 2198 7} 1750 578 700 Table 24: Operating Limits—Belt-Drive Plenum Fans Fan Operating Unite BaleDrive Planum Fans Se a> Ele, e[s[2[at~7[ stele, e,ap~e,e ye Timaru rpm Cae | 9000 | sass | 7a20 | De00 | Dare | 2a0a-| 21e5 | awed | ares | vead_[ vase | Tao | i202 [anor | oes] wo Table 25: Operating Limits— Twin Fans win Fa Maximum om —[ 2576 | 2400—| 2000 | trad] a0 Table 26: Operating Limits—Direct-Drive Plenum Fans Fan Oporatng Lint BaleDrve Plenum Fane Sze 7[e[e[s[ule[m[™[u[a7[w[e[e[ol[ulalale Wamu rpn Cae 7] 2000 | A000 | — | so00 | 3650 | Sasn-[ Bara [aes | 26s [Tour [ares | wexo [ws | waza [aoe | — [| IM 777-19 + SKYLINE OUTDOOR AIR HANDLER 2 ww DaikinApplied.comPe DAIKIN OPERATION GUIDELINES. Fan Vibration Levels Each unit as shipped is trim balanced to operate smoothly. To provide satisfactory operation after shipping and instalation, Use the accepted industry guidelines for field balancing fans. See Table 27 Table 27: Vibration Levels Fan Speed (pm) Vibration ] "800 or less. 5 gus maximum | 801 or greater 0.20 inggs. aximum | NOTE: Excessive vibration from any cause contributes to premature fan and motor bearing fallure. Monitor overall vibration levels every six months of ‘operation. An increase in levels is an indication of potential trouble. Vibration Causes 4. Wheel imbalance. 8, Dirt or debris on wheel blades. . Loose set screws in wheel hub or bearing-to-shatt . Whee! distorted from overspeed Bont shatt, Drive faulty. 2, Variable pitch sheaves—Axlal and radial runout of flanges; uneven groove spacing; out of balance. Also similar faults in driven sheave. b. Bad V-belts; lumpy, or mismatched; belt tension too tight or too loose. 4, Bad bearings, loose bearing hold-down bolts, Motor imbalance Fan section not supported evenly on foundation Gas Furnace For installation and maintenence information related to gas heat, refer to IM 1300. ‘www.DalkinApplied.com 43 IM 777-19 + SKYLINE OUTDOOR AIR HANDLERPDAIKIN SORBENT VENTILATION TECHNOLOGY Sorbent Ventilation Technology Please refer to CDI SVT manuel provided with unit for installation, operation, and maintenance related to Sorbent \Ventiation Technology. Ininstances where more than one module is being applied, there is one main contral box for line voltage and control voltage connections. This box will contain the controller and landing terminals for the control connection wires from the building. If more than one SVT module is being applied, section splits may be present. If so, factory supplied wires will need to be routed into the provides Junction bax on each SVT module. Conduit routing will be provided for these connections. Supplemental Hood Installation NOTE: Supplemental hoods are designed to be mounted on the outside panelingtraming ofa sections opening, ‘and wil have dimensions bigger than tne opening 1. Hoods are shipped loose and will eed tobe installed in the field. Each separate hood assembly will come with liting brackets, located at the top most point of the hood. This can be seen in Figure 75, These must be used hen lifting the hoods to avoid damage 2. These hoods mount to the extemal wallrame ofthe unit. They are not recessed into the section wails. Once the hood isin place against the unit, secew inthe top and bottom screws. Once done, te fing mechanism is no longer necessary. See Figure 76 and Figure 77. 3. The side panels on the hoods need to be removed in order to screw and secure the side flanges to the uit Remove the screws from the side panels, and physically remove the panels fo gain access to pre-cut holes. This will allow access with adril. Dil screws ino all pre-cut holes. Figure 78 shows the panel, Figure 79 shows the side panel removed and gaskets. 4, Re-instal the side panels on both sides of the unt. Gaskets have already been installed to prevent water {rom entering in these panels 5. Some hoods may requie fiting under the framing ofthe roof. See Figure 81 a, Remove fasteners along roofline in the hood area, b._ Slide hood back flange behind roof mounting channel c. Re-install fasteners along roofline 6. Apply caulk between the hood and unit walls on the sides and top edge of the hood. This will ensure no water enters the hoods and airstream, Figure 75: Hood assembly showing lifting brackets Figure 76: Top flange of hood screwed to the unit while held in place by lifting mechanism Figure 77: Bottom flange of hood screwed to unit while held in place by lifting bracket Figure 78: Side panel of hood (one on both sides) needed to be removed to secure hood IM 777-19 + SKYLINE OUTDOOR AIR HANDLER 4 www.DaikinApplied.comDAIKIN SORBENT VENTILATION TECHNOLOGY Figure 79: Showing what a removed side panel looks like, Figure 82: Final installation with gaskets on insido Figure 80: Side flange to be secured once side panel is, removed Supplemental Roof and Base Installat Sectioned Base NOTE: The supplemental base is bull to sit on top of an already installad curb. 4+. Apply lubricant to the curb gasket to allow sections to slide together once sat on the curb. 2. Bol together the brackets on base at section splits as seen in Figure 83, The same brackets are used to secure the vestibule base to the unit base. NOTE: There is no gasket between the section splits. Supplemental bases have integrated drip shieles. 3. Caulk between frame channels and roof panels at all section spits before joining, NOTE: The supplemental base contains a minimum of {our iting brackets per shipping section, or more if necessary. They will never be further than 100" apart. ‘See Figure 84, 4. Apply sealant at section splits and roofing line at section splits. 5. Avoid caulking/sealing the underside of base rails, these fact as weep locations for water and sealing that could cause water to slightly pool up on inside of base rail. 6. Apply roof caps at section splits. ‘www.DalkinApplied.com 45 IM 777-19 + SKYLINE OUTDOOR AIR HANDLERPDAIKIN Figure 83: Section spilt brackets SORBENT VENTILATION TECHNOLOGY Unitized Base Nott ‘The Supplemental base is built to sit on top of the already installed curb, Nott ‘The supplemental base contains a minimum of four iting brackets per shipping section, or more if necessary. They will never be furtner than 100" apart See Figure 84. 1. Use brackets to secure the vestibule base to the unit base, as seen in Figure 83. IM 777-19 + SKYLINE OUTDOOR AIR HANDLER ‘www.Dalkinpplied.comVe DAIKIN SERVICE AND MAINTENANCE Periodic Maintenance 4. Check all moving pats for wear every six months. 2, Check bearing collar, sheave, and wheel hub setserews, sheave capscrews, and bearing od-down Dols for tightness every six months 3. Annually check and snug al electrical connections Inspect for signs of water damage such a8 corrosion and ropairf necessary. Check ground conductor and connection inegty. Serves ifeeded Ball Bearing Lubrication PTT Bearing overeating potential. Can damage the equipment Do not over-lubricate bearings. Use only a high grade mineral grease with a 200°F safe operating temperatura. See below {or specific recommended lubricants. Motor Bearings ‘Supply and return fans—Supply and return fan motors should have grease added after every 2000 hours of operation. Using the folowing procedure, re-lubricate the bearings while the ‘motor is warm, but not running. Use one of the greases shown in Table 28, NOTE: Direct Drive Class Il fans that are supplied with TECO motors have double shielded bearings on frame sizes 1401-2807. These bearings are pre-packed with a long Ife grease and are not re-greaseable. Larger frame size TECO motors are re-greaseable and follow the same lubrication recommendations as all other motors. 41, Remove and clean upper and lower grease plugs, 2, Insert a grease fiting nto the upper hole and add clean grease (Table 28) with a low pressure gun. 3. Run the motor for five minutes before replacing the plugs. NOTE: Specific greasing instructions are located on a tag altached to the motor. If special lubrication instructions {are on the motor, they supersede all other instructions, Table 28: Recommended Lubricants and Amounts for Fan Motor Bearings ate Grease NEMA Size “me Tosaco, Polya sa ois r 10 0.19 Pobrex EM (Exxon Mobi) 20 O30 were 250 Bar Penzll Pen 2 be a0 125 eat Bi Fan Shaft Bearings For safety, stop rotating equipment. Add one half of the recommended amount shown in Table 28. Start bearing, and run for a few minute Stop bearing and add the second half of the recommended amount. A temperature rise, sometimes 30°F (1°C), after re-lubrication is normal. Bearing shoula ‘operate at temperature less than 200°F (94°C) and should rot exceed 225°F (107°C) for intermittent operation. For a re- lubrication schedule, see Table 29. For applications that are not in the range of the table, contact Daikin The tables below state general lubrication recommendations based on our experience and are intended as suggested or starting points only. For best results, specific applications should be monitored regularly and lubrication intervals ang amounts adjusted accordingly. ‘Any good quality Ithium or ithium complex base grease, using mineral cil, conforming to NLGI grade 2 consistency, and an ol Viscosity of 455-1135 SUS at 100°F (100-200 cSt at 40°C) may be used for re-lubrication, Compatibility of grease is critical. Re-tubricatable bearings are supplied with grease fitings or zerks for ease of lubrication with hand or automatic grease guns. Always wipe the fiting and grease nozzle clean. Table 29: Re-lubrication Intervals (Use NLGI#2 Lithium or Lithium Complex Grease) Speed TeeRB se | cleaniness | Retub. intervals 100 rpm Weer ee 610 12 months arc) o 500 9m eo Gan | 2e enone room | UaBzIT® [can | Smee? Oye 710 ssoomn | co0'e}teasorr | clean Wooty ‘ang ‘ove 00pm | 81° | ovywet [1 weet 1 mon ove sso0mm | UE TED v oxeatograina] (eet)se 250°" | Omywet — | Daly to 2 wosks arena eGo) ™ " ei 0 Contact Browning ww DaikinAppliad.com a7 IM 777-19 + SKYLINE OUTDOOR AIR HANDLERPe DAIKIN SERVICE AND MAINTENANCE Table 30: Recommended Fan Re-lubrication Grease Fan Drive Charge Sha Sie =n oa 1210 44 20) 003,(0.85) Before servicing lock out and tag out all power to the To 76 (5-90) a0 (284) unit. Fans or belts cause severe personal injury or death, Tao 1 OS) 0:15:42) Tae HAs 5D) 020,587) a ses) Do not open the hinged access door and screw-fastened 2AVF to 25h : 570) ee access panels while the unit is operating. Moving parts Ste S718 80) 088 24.10 and strong suction forces can cause severe personal inj SH 104 (5105), 156259 i strong suction fe Personal injury or death Upon completion of the air balance, replace the variable pitched motor sheave with a properly sized, fixed sheave, A ‘matching fixed sheave provides longer belt and bearing lfe and minimizes vibration. Intally, itis best to have a variable pitched motor sheave for the purpose of air balancing. Once the balance is achieved, fixed sheaves maintain balancing and alignment more effectively. Replace the adjustable sheaves: with fixed sheaves, With the electrical power disconnected, locked and tagged ‘ut, measure the diameter ofthe V-belt outer surface where it passes around the sheave (pitch diameter). Calculate fan speed from the motor nameplate rpm. Measured diame’ at motor sheave Fan ppm = motor rpm x ‘Measured diameter at fan sheave IM 777-19 + SKYLINE OUTDOOR AIR HANDLER 48 ww DaikinApplied.comPe DAIKIN SERVICE AND MAINTENANCE VM and VP Variable Pitch Key Type Sheaves Mounting 41. Mount all sheaves on the motor or driving shaft with the setscrews A toward the motor. 2. Verity that both driving and driven sheaves are in alignment and that shafts are paral 3. Fit internal key D between sheave and shaft and lock setscrew A securely in place, Adjusting 41, Loosen setscrews B and ¢ in moving parts of sheave and pull out extemal key E. (This key projects a small amount to provide a grip for removing.) 2, To adjust sheave pitch diameter for desired speed, open ‘moving parts by half or full urns from closed position. Do not open more than five full turns for A belts or six full turns for B belts. 3. Replace external key E and securely tighten setscrews B. over key and setscrews C into keyway in fixed half of the sheave. 4. Puton belts and adjust belt tension. Do net force belts over grooves, See See Fan Drive Belt Agjustment on page 52 5. Make future adjustments by loosening the belt tension and increasing or decreasing the pitch diameter of the sheave by half or full tums as required. Re-adjust belt tension before starting drive. 6, To provide the same pitch diameter, adjust both halves ofthe two-groove sheaves by the same number of turns {rom closed position. 7. Verity that all keys are in place and that all setscrews, are tight before starting drive. Check setscrews and belt tension after 24 hours service, Figure 85: VP Type Sheave Adjustment : \ Settee LVP Variable Speed Sheaves Mounting 1. Slide sheave on motor shaft so that the side of the sheave with setscrew A is next to the motor when setscrew A is in the hub or barrel of the sheave. 2. When setscrew A is at an angle in the center flange B, ‘mount it away from the motor so that the outer locking ring and flange can be removed to get to the setscrew. 3. To remove the flange and locking ring: a. Loosen sotserews D. b, Loosen but do not remove capscrews E, ©. Remove key F. 4d. Rotate the flange counterclockwise untl it disengages the threads on the sheave barrel NOTE: This key projects a small amount to provide a grip for removing ‘4. Vorify that the driving and driven sheaves are in alignment and the shafts are parallel. When aligning two- groove sheaves, allow room between the sheave and moter to access capscrews E 5. Insert key C between the sheave and the shaft and lighten setscrew A securely, 6. Ifflange and locking ring have been removed, when replacing them make sure that the inner and outer flanges are open from the closed position by the same amount as the other flange. Determine this by accurately ‘measuring the top width of the grooves. 7. Insert key F. Tighten setscrews D and capscrews E. Put on belts and adjust belt tension. Do not force belts over grooves, See See Fan Drive Belt Adjustment on page 52 10. Before starting the drive, ensure that all keys are in place and all setscrews and all capscrews are tight. Check and retighten all screws and retention bells after approximately 24 hours of service. ‘www.DalkinApplied.com 49 IM 777-19 + SKYLINE OUTDOOR AIR HANDLERPe DAIKIN SERVICE AND MAINTENANCE Adjusting 1. ‘Slack off belt tension if belts have been installed. 2. Loosen setscrews D. 3. Loosen but do not remove capscrews E. 4, Remove key F NOTE: This key projects a small amount to provide a grip for removing 5. Adjust pitch diameter by opening or closing the movable flanges by half or fll turns. NOTE: Two-groove sheaves are supplied with both grooves set at the same pitch diameter. 6, To provide the same pitch diameter for satisfactory operation, move both movable flanges the same number of tums. Bo not open sheaves more than five tums for A bolts or six tums for B belts Replace key F Tighten setscrews D and capscrews E. Irbelts have been installed, readjust bet tension Ifbetts have not been installed, install them and adjust belt tension, Do not force belts over grooves, See See Fan Drive Belt Adustment on page 52. 10. Before starting the drive, ensure that all keys are in place and all setscrews and all capscrews are tight Check and retighton all screws and retention belts after approximately 24 hours of operation Figure 86: LVP Type Sheave Adjustment MVP Variable Speed Sheaves Mounting 4. Verify both driving and driven sheaves are in alignment and the shafts ate parallel, The centettne ofthe driving sheave must be inline withthe centerline of the driven, sheave. See Figure 87. 2, Verily that all setscrews are torqued to the values shown In Table 31 before starting drive. Check setscrew torque and belt tension after 24 hours af service, Adjusting 1. Adjust motor base forward to release belt tension. Remove the belts for easier adjustment, 2. Loosen, but do not remove bath of the locking setscrews: ‘Ain the outer locking ring by using a hex key or torque wrench with a hex bt. 3. Adjust sheave to desired pitch diameter by tuming the outer locking ring. Use a spanner wrench or dit inserted into the three holes that are lacated 120” apart on the ring. ‘4. Any pitch diameter can be obtained within the sheave range. One complete turn of the outer locking ring changes the pitch diameter 0,233", 5. Donot open sheaves more than the following: a, Do not open B sheaves more than 4, 3/4 tums for the A bolts or 6 turns for the B belts b. Donot open ¢ sheaves more than 9, 1/2 tums. ¢. Do not open SV sheaves more than 6 turns. 4d. Do not open 8V sheaves more than 8 turns. 6, Tighten BOTH locking screws A in the outer locking ring before operating the drive. Use a torque wrench and tighten to the value shown in Table 31 7. Replace belts and adjust the motor base to tension the belts properly. See See Fan Drive Belt Adjustment on page 52 8. Donot loosen any screws other than the two locking serews A in the outer locking ring when adjusting the sheave pitch. Do not operate the drive until the locking screws have been set tothe torque specifications. IM 777-19 + SKYLINE OUTDOOR AIR HANDLER 50 www DaikinApplied.comPe DAIKIN SERVICE AND MAINTENANCE Table 31: Screw Torque Values Hot ead ae srewe on Nerina, seen [Lengths equator greater than dla For length (L) ess than da GsThatn |Seaeioe | Seige | Seinagere | Serteajo | Singin | tara) | Seng jerne = 128 00 ar 73 a6 en ETHIE aa = 2 we TE TH a-fan6 708 Nk 0 st WA NA Figure 87: Sheave Alignment rust be L. panies —] v seating cetertnes, Yn _ mueonede ‘asta Sheave sss be para! Figure 88; Adjustable Sheave Components state Fed (2 Locking Flathead Socket Screws foe mn se 8 ee (DoNet Remove} i leer Cer ‘split Taper Bushing @) Holes for Locking Ring Spanner Wrench N\ capscrows Stationary Span (DoNot Remove) Eatplage loner Locking Ring rit ww DaikinApplied.com 5 IM 777-19 + SKYLINE OUTDOOR AIR HANDLERPe DAIKIN SERVICE AND MAINTENANCE Fan Drive Belt Adjustment PONT Figure 89: Drive Belt Adjustment Moving belt and fan can cause severe personal injury or flection = Belt span death. Defect 64 During installation and fiter maintenance: + Verify that the belt and fan guards on plenum fan units are Belt span always in place. + Lock and tag out fans to prevent accidental startup, + Donot enter the fter compartment untl the fan is completely stopped + Use approved equipment for reaching fiters located above normal reach. Dona step on filter frames or unit components. + Floor surfaces must be dry and free of olor grease. General Rules of Tensioning 4. The ideal tension is the lowest tension at which the belt ‘doa not ep under peak ined conditions. Table 32: Belt Deflection Force (per Browning pe Number of belts (deflection force Ibs) oa 4. Keep belts free from foreign material that can cause min [max [min [max | min [ max} som ao Gee ete 5. Inspect V.drve ona periodic basis, Adjust tension i swat [es [oo [so [as | ao [ae Tension Measurement Procedure dows | 70 | 10 a0 | 40 [70 1. Measure the belt span. See Figure 89. wove | oo120 | a5 _| 130 | 65 | 105 | 50 | 00 2. Place belt tension checker squarely on one belt at the Center ofthe belt span. Apply force to the checker, perpendicular to the belt span, until the belt deflection ‘equals belt span distance divided by 64, Determine the force applied while inthis positon 3. Compare this force to the values in Table 32, IM 777-19 + SKYLINE OUTDOOR AIR HANDLER 82 www DaikinApplied.comPe DAIKIN SERVICE AND MAINTENANCE Front Load Filter Option Frontloaded fiter options require that the fers be removed and replaced from inside the unit To remove fiters, rotate the wire clips. This releases both the prefitr and the fa iter. When instaling clean fitrs, check to verify the fiters are fully seated in the frame (Figure 90). Figure 90: Frame and Filters with Holding Clips Prefilter Rotate Wire Clips Filter Gauges Filter gauges indicate pressure drop for installed fters. If prefters are present, the gauge will indicate the pressure drop for both pre-and final fiters Table 33 shows the typical fiter pressure drop for clean fers at rated airflow. The table also show a final pressure drop for front loaded fiters Where a single fiter gauge is used, the prefiters can be removed to check the pressure drop of the final fites. Figure 91: Filter Gauge Table 33: Filter Pressure Drops jg tenia] Eficency ox [oom | o5%_|_Oo% Rated vobsiyem) | —e25 [ —s00 | — soo | soo Tela presse eo 19 0 19 0 cartridge Hiners—Varce IN, 425° dep Eficeney a iat aeesure dep [04 [08 27 [Carvidgefters—Vaview SH, 12° deep Eficeney 70% Rated vey Tam 00 nal areesure cro 039 rested pane iter ype Perfor sloat EE Eticansy 0% 20% Rated Volo (om 0 225 5700 fers Rated vols Tom 0 nal pressure a a Plosted 62 Plus flrs EMicaney 70% 70% lal peste a a2 oar Final pressure a0 10 10 ww DaikinAppliad.com 53 IM 777-19 + SKYLINE OUTDOOR AIR HANDLERVe DAIKIN SERVICE AND MAINTENANCE Coils 4, The coil must be clean to obtain maximum performance. Check once a year under normal operating conditions ‘and, if dry, brush or vacuum clean, Use a chemical coll cleaner on multiple row coils. Read and follow the chemical cleaners instructions as some cleaners may Contain harsh chemicals, Take care not to damage fins while cleaning, 2. Drain pans in any air conditioning unit may have some moisture. Algae, etc., can grow due to airbome spores land bacteria, Periodic cleaning is necessary to prevent this buildup from plugging the drain and causing the drain pan to overfiow. Also, keep the drain pans clean to prevent the spread of disease. Cleaning should be performed by qualified personnel 3. Dirt and int can clog the condensate drain, especially with dirty fiters. Inspect twice a year to help avoid overfiow. Winterizing Water Coils ETON Mold can cause personal injury. Clean drain pan regularly 0 mold does not develop. Coils can freeze due to air stratifeation or fallure of outdoor air dampers andlor preheat controls, Do not depend on routine draining of water cooling coils for winter shutdown as insurance against freeze-up, Severe coll damage can result, Drain all calls as thoroughly as possible and then treat inthe following + Fill each coll independently with an antifreeze solution Using a small circulating pump and again thoroughly drain * Check freezing point of antifreeze before proceeding tornext coll. Dus to a small amount of water always emaining in each coll, there Is a dling effect. The small ‘amount of antireaze solution remaining in the coll must always be concentrated enough to prevent freeze-up. NOTE: Carefully read instructions for mixing antifreeze solution used. Some products have a higher freezing point in their natural state when mixed with water. Daikin is not responsible for the freezing of coils. Removing and Replacing Components PNG Before removing component, lock out and tag out all power to the unit. Fans and bells can cause severe personal injury or death. ‘See Panels, Frame Channels, and Doors on page 9 for instructions on removing panels and opening fan access doors to remove or replace components. Removing the Fan Section The fan shaft, motor, and any crve components can be removed and replaced tough he access door opening. required, the side panel can be removed for addtional access. iffan replacement is required, the entire fan assembly can be pulled out the side ofthe cabinet for housed fan assembles, ‘The fan assombly includes tho fan housing, the bearing support andthe fan base. Removing the Fan Assembly 1, Remove the side panels and any intermodiate supports (follow instructions for side panel removal) 2. Once the panels and any intermediate supports are removed, disconnect the neoprene bulk head seal that is attached to the fan discharge, 3. Remove the four discharge angles that hold the neoprene canvas in place around the discharge opening 44, Disconnect the fan sled from each of the comer mounts and pull the entire assembly out the side ofthe unit. 5. Aller the fan sled is out, loosen the fan bearings and pull ut the sha. 6, Disconnect the fan housing from the fan sled, and bearing support by cemoving the attaching bolts. 7. Replace the new fan, reconnect the shaft and bearings and put the fan assembly in the cabinet, 8. Replace panels and fasteners. IM 777-19 + SKYLINE OUTDOOR AIR HANDLER 54 ww DaikinApplied.comPDAIKIN SERVICE AND MAINTENANCE Removing the Fan Section For plenum fan assemblies, the entire fan cabinet may need to be removed to replace the entire fan assembly depending on the length ofthe fan section. In some cases, the fan section is not long enough forthe assembly to fit out the side of the cabinet, For those cases where it wil fi, follow the above steps ‘except the neoprene seal is a D-gasket on the inlet side that needs to be removed for plenum fans. Otherwise, the entire fan cabinet must be removed from the other sections and then the fan assembly can be removed out the discharge side of the cabinet. Removing and Replacing the Coil Removing Single Colls NOTE: Single coils are bolted to the unit on the connect ‘end, The connection end is held in place with a clamp. 4. Disconnect all piping and remove the brass plugs for the vents and drains located in the connections, 2. Remove all scraws and remove the access panel 3. Remove the screws halding the col in place. 4. Lift and pul the col out the side. Installing Single Coils 1. Slide the coll through the opening in the coll section onto the bottom coil ress, 2. To prevent any air bypass around the coll, place colls up ‘against the coll bulkheads. See Figure 92. Once the cal isin place, fasten the call to the section Caulk the seams between the coll casings end bulkheads. 5, If this is an additional coil bing installed and not a replacement, locate the coil supply and return connections dimensionally. Carefully drill holes in the end panels of the unit, 6. Remove the brass plugs for the vents and drains on the Slip the panel over the connections, Replace the brass plugs and panel fasteners. Figure 92: Single Coll Top Installation/Removal Figure 93: Single Coil Side Installation/Removal Opposite connection end Connecton end coil Bulkhead ‘www.DalkinApplied.com 55 IM 777-19 + SKYLINE OUTDOOR AIR HANDLERPe DAIKIN ‘SERVICE AND MAINTENANCE Removing Stacked Coils NOTE: Top and bottom stacked coils are held together with steel plate and screws on one side and drain trough ‘and serews on the other side. Remave the plate and {rough before removing the coils. The coils cannot be Femoved attached together. 4. Disconnect al piping and remove the brass plugs for the vents and drains located in the connections. Remove all screws and remove the access panel. Remove the bolts holding the collin place and then lit ‘and pull out the coil from the sie. 4. Remove the stee! plate and the drain trough that holds. the coils togetner. 5, Remove the bolts on both ends of the top coll holding it In place and then Ift and side the coll out 6. Remove the bolts on both ends of the bottom coll holding itin place and then lit and slide the coil out Installing Stacked Coils 4. Slide the bottom coll through the opening in the coll section onto the bottom coil rests 2, Place the coll up against the coll bulkheads to prevent any air bypass around the coll 3. Once the coil is in place, bolt the coil to the section. 4. Caulk the mounting surface of the stee! plate and install the plate on the coils 5. Caulk the mounting surface of the drain trough and install the drain trough on the coils. Caulk the seams between the coll casings and blockofs. Connect all piping and install the brass plugs forthe vents and drains located in the connections, 8, Install the access panel Removing and Installing Staggered Coils Staggered cols have two banks of cals positioned a few inches apart in the direction of airflow. Both cols are secured to the unit on the connection and opposite connection end of the unit Disconnect all piping and remove the brass plugs for the vents and drains located in the connections, 2. To access bolts holding the coils in place, remove the panels on both the connection and opposite connection tend of the coil section. 3. Each coil is held in place with bolts located in the comers. ofthe coil side plates. Remove the bolts and then lft and pul the coil out the side. 44, The bottom coils fastened to the air block off plate. Remove the screws attaching this plate to the col 5. Once the fasteners holding the collin place are removed, pullout the coll rom either side of the unit 6, Install the coils in reverse order of removal IM 777-19 + SKYLINE OUTDOOR AIR HANDLER 56 ww DaikinApplied.comPe DAIKIN Replacement Parts 'When writing to Daikin for service or replacement parts, rofer to the model number and serial number ofthe unit stamped on the serial plate attached to the unit. f replacement parts are required, mention the date of installation of the unit and date of failure, along with an explanation of the matfunctions and a description ofthe replacement parts required PARTS, SERVICE AND WARRANTY PROCEDURE Warranty Consult your local Daikin Applied representative for warranty details. To find your local Daikin sales representative, go to ‘wwrw.DaikinApplied.com. Warranty Return Material Procedure Defective material may not be retumed without permission of authorized factory service personnel of Daikin in Minneapolis, Minnesota, (763) 553-5330. A “Retumn Goods" tag must be included with the returned material, Enter the required information to expedite handling and prompt issuance of credits. All parts must be returned to the appropriate Daikin facility, designated on the "Return Goods" tag, Transportation charges must be prepaid The return of the part does not constitute an order for replacement. Therefor, a purchase order must be entered through the nearest Daikin representative. The order should include part number, model number, and serial number of the Unit involved Credit willbe issued on customer's purchase order following an inspection ofthe return part and upon determination that the failure is due to faulty material or workmanship during the warranty period. ‘www.DalkinApplied.com 87 IM 777-19 + SKYLINE OUTDOOR AIR HANDLERPe DAIKIN CHECK, TEST AND WARRANTY REGISTRATION FORM ZV DAIKIN GENERAL INFORMATION Air Handling Equipment Warranty Registration Form ‘To comply with the terms of Daikin Applied Warranty, complet within 10 days to the Warranty Department of Daikin Applied. ‘and return this form Check, test, and start procedure fer alr handling units with or without heat recovery and roof ‘mounted air handlers. Job Name Unit No. S01 No. Installation address: city State: Purchasing contractor: cy: State: Name of person doing start-up: ‘Company name: Address: City/statezip: UNIT INFORMATION Unit model number: SF VFD model number: RF VFO model number: 136-4183 (07118) Unit serial number: Serial number: Serial number: (22018 Daikin Applied + (800) 432-1342 + www DalkinApplid.com IM 777-19 + SKYLINE OUTDOOR AIR HANDLER 58 www DaikinApplied.comPe DAIKIN CHECK, TEST AND WARRANTY REGISTRATION FORM PpaKn AHU Equipment Warranty Registration Form (continued) Select Yes or No. I not applicable fo the type of unit, select N/A. LL INTIAL CHECK ‘A. Isany shipping damage visible? Lives Cvo Dna 2. Arefan drives propel aligned and bets properly acuste? Ove: Dvo wa ©. Tightaned al setscrews on puteys, bearings and fans? Cves Dvo wa 1. Have the hoe-doun bots been backe of on spring mounted fan isolators? Cves Ne wa . Wi the power of do fans tum freely by hang? ves Ovo Own F. Electrical service corespands to unit namepate? (yes Co Dwa vot Hore Paso 6. Is the main disconect adequately fused and are uses installa? Lives Ove Dwa H. Av al eletical omer connections ight? (Check compressor, elie bx). Cves Do Cwa 1. nthe condensate drain trapoed? Cves Ove Owe J Filth dain pan. Does water rain rol? ves Do wa Inthe unit mounted ove? (ves Ovo Oa I FAN DATA, ‘A. Chock rotation of supoy fans)? ves Evo Ova 8. Votage ot supply fan motors: +2 v 2s vw v “Fan aray unis ony 12 Vv ns vie v 1-2 Vv 28 vie v 12 Vv 28 ve v 12 Vv 23 vw v 1-2 v2 ve v ©. Supply fan moto: amp craw) por pose: u 2 bs “Fan ara units ony u 2 is us w Ls us le bs us lz bs us wz bs 0. Overload amp sting . Whatis be supply fantom? F. Check rotation of retin fans)? Lives Co Ona 136-4153 (07118) 2 ww DaikinAppliad.com 59 IM 777-19 + SKYLINE OUTDOOR AIR HANDLER