8BVP0440HW00.000-1 en V1.8
8BVP0440HW00.000-1 en V1.8
000-1
8BVP0440HW00.000-1
1 General information
     •   Wide input voltage range
     •   Capable of power regeneration
     •   Integrated connection for temperature sensor
     •   2 slots for ACOPOSmulti plug-in modules
2 Order data
Model number           Short description                                                     Figure
                       Wall mounting
8BVP0440HW00.000-1     ACOPOSmulti power supply module, 44 A, HV, wall mounting
                       Required accessories
                       Terminal block sets
8BZVP044000.000-1A     Screw       clamp       set    for    ACOPOSmulti          modules
                       8BVP0220Hx00 and 8BVP0440Hx00: 1x 8TB2106.2010-00, 1x
                       8TB2108.2010-00, 1x 8TB2104.204A-00, 1x 8TB4104.202L-10
                       Optional accessories
                       Accessory sets
8BXB000.0000-00        ACOPOSmulti accessory set for encoder buffering consists of
                       the following: 1 lithium battery AA 3.6 V, 1 cover for battery com-
                       partment
                       Fan modules
8BXF001.0000-00        ACOPOSmulti fan module, replacement fan for ACOPOSmulti
                       modules (8BxP/8B0C/8BVI/8BVE/8B0K)
                       Plug-in modules
8BAC0120.000-1         ACOPOSmulti plug-in module, EnDat 2.1 interface
8BAC0120.001-2         ACOPOSmulti plug-in module, EnDat 2.2 interface
8BAC0121.000-1         ACOPOSmulti plug-in module, HIPERFACE interface
8BAC0122.000-1         ACOPOSmulti plug-in module, resolver interface 10 kHz
8BAC0123.000-1         ACOPOSmulti plug-in module, incremental encoder and SSI ab-
                       solute encoder interface for RS422 signals
8BAC0123.001-1         ACOPOSmulti plug-in module, incremental encoder interface for
                       5 V single-ended and 5 V differential signals
8BAC0123.002-1         ACOPOSmulti plug-in module, incremental encoder interface for
                       24 V single-ended and 24 V differential signals
8BAC0124.000-1         ACOPOSmulti plug-in module, SinCos interface
8BAC0125.000-1         ACOPOSmulti plug-in module, SinCos EnDat 2.1/SSI/BiSS in-
                       terface
8BAC0130.000-1         ACOPOSmulti plug-in module, 2 digital outputs, 50 mA, max.
                       62.5 kHz, 2 digital outputs, 500 mA, max. 1.25 kHz, 2 digital
                       inputs 24 VDC
8BAC0130.001-1         ACOPOSmulti plug-in module, 2 digital outputs, 50 mA, max.
                       62.5 kHz, 4 digital outputs, 500 mA, max. 1.25 kHz
8BAC0132.000-1         ACOPOSmulti plug-in module, 4 analog inputs ±10 V
8BAC0133.000-1         ACOPOSmulti plug-in module, 3 RS422 outputs for ABR en-
                       coder emulation, 1 MHz
                       POWERLINK/Ethernet cables
X20CA0E61.00020        POWERLINK/Ethernet connection cable, RJ45 to RJ45, 0.2 m
X20CA0E61.00025        POWERLINK/Ethernet connection cable, RJ45 to RJ45, 0.25 m
X20CA0E61.00030        POWERLINK/Ethernet connection cable, RJ45 to RJ45, 0.3 m
X20CA0E61.00035        POWERLINK/Ethernet connection cable, RJ45 to RJ45, 0.35 m
X20CA0E61.00050        POWERLINK/Ethernet connection cable, RJ45 to RJ45, 0.5 m
X20CA0E61.00100        POWERLINK/Ethernet connection cable, RJ45 to RJ45, 1 m
                       Shield component sets
8SCS002.0000-00        ACOPOSmulti shield component set: 1x clamping plate; 2x
                       clamps D 4-13.5 mm; 4x screws
8SCS005.0000-00        ACOPOSmulti shield component set: 1x slot cover/shield plate
8SCS007.0000-00        ACOPOSmulti shield component set: 1x shield mounting plate
                       2x 45°, 4x screws
8SCS008.0000-00        ACOPOSmulti shield component set: 1x shield plate 2x type 0,
                       1x hose clamp, B 9 mm, D 23-35 mm
8SCS010.0000-00        ACOPOSmulti shield component set: 1x ACOPOSmulti holding
                       plate SK14-20, 1x shield connection clamp SK20
                       Terminal blocks
3 Technical data
Model number                                                                                   8BVP0440HW00.000-1
General information
B&R ID code                                                                                            0xA074
Cooling and mounting method                                                                          Wall mounting
Slots for plug-in modules                                                                                  2
Certifications
  CE                                                                                                   Yes
  KC                                                                                                   Yes
  UL                                                                                             cULus E225616
                                                                                            Power conversion equipment
Mains connection
Network configurations                                                                           TT, TN-S, TN-C-S 1)
Mains input voltage                                                                          3x 220 to 3x 480 VAC ±10%
Frequency                                                                                          50 / 60 Hz ±4%
Installed load 2)                                                                                   Max. 31.1 kW
Inrush current at 400 VAC                                                                             Max. 67 A
Switch-on interval 3)                                                                                   >300 s
Max. DC bus capacitance depending on mains volt-
age
   230 VAC                                                                                              17.4 mF
   400 VAC                                                                                              5.8 mF
   480 VAC                                                                                                4 mF
Nominal switching frequency                                                                              5 kHz
Possible switching frequencies 4)                                                                      5 / 10 kHz
Integrated line filter per EN 61800-3, category C3 5)                                                      No
Integrated regeneration choke                                                                              No
Capable of power regeneration                                                                              Yes
Power factor correction (PFC)                                                                              Yes
Variant
   L1, L2, L3, PE                                                                                  Male connector
   PE                                                                                              M5 threaded bolt
   Shield connection 6)                                                                                  Yes
Terminal connection cross section
   Flexible and fine-stranded wires
       With wire end sleeves                                                                         0.5 to 16 mm²
   Approbation data
       UL/C-UL-US                                                                                    20 to 6 AWG
       CSA                                                                                           20 to 6 AWG
Terminal cable cross section dimension of shield                                                     23 to 35 mm
connection
DC bus connection
Voltage
   Nominal                                                                                             750 VDC
Continuous power (supply and regeneration) 7)                                                           30 kW
Reduction of continuous power depending on
mains input voltage
   Mains input voltage <3x 400 VAC                                                     75 W/V * (400 V - Mains input voltage)
Reduction of continuous power depending on DC
bus voltage (UDC)
   UDC <750 VDC                                                                                    P * (1 - UDC/750) 8)
Reduction of continuous power depending on
switching frequency 9)
   Switching frequency 5 kHz                                                               1.11 kW/K (starting at 40°C) 10)
   Switching frequency 10 kHz                                                              0.35 kW/K (starting at -10°C) 11)
Reduction of continuous power depending on in-
stallation elevation
   Starting at 500 m above sea level                                                               3 kW per 1000 m
Peak power (supply and regeneration)                                                                   60 kW
4 Status indicators
Status indicators are located on the black cover of each module.
4.2 RDY, RUN, ERR (8BVI, 8BVP, 8B0P) - LED status indicators
Label               Color       Function                 Description
RDY                 Green       Ready                    Solid green          The module is operational and the power stage can be enabled (operating sys-
                                                                              tem present and booted, no permanent or temporary errors).
                                                         Blinking green 1)    The module is not ready for operation.
                                                                              Examples:
                                                                                 •    No signal on one or both enable inputs
                                                                                 •    DC bus voltage outside the tolerance range
                                                                                 •    Overtemperature on the motor (temperature sensor)
                                                                                 •    Motor feedback not connected or defective
                                                                                 •    Motor temperature sensor not connected or defective
                                                                                 •    Overtemperature on the module (IGBT junction, heat sink, etc.)
                                                                                 •    Disturbance on network
RUN                 Orange      Run                      Solid orange         The module's power stage is enabled.
ERR                 Red         Error                    Solid red 1)         There is a permanent error on the module.
                                                                              Examples:
                                                                                 •    Permanent overcurrent
                                                                                 •    Invalid data in EPROM
                                                         Blinking red            •    LED status "Status changes when starting up the operating system
                                                                                      loader" on page 7
                                    Table 4: RDY, RUN, ERR (8BVI, 8BVP, 8B0P) - LED status indicators
1)     Firmware V2.130 and later.
       Information:
       The ACOPOSmulti drive system has no way of detecting whether the fans in the fan modules of the
       mounting plate or the module-internal fans are actually rotating.
The following intervals are used for the LED status indicators:
Block size: 50 ms
Repeats after: 3,000 ms
Status                                LED                                               Display
1. Boot procedure for base hardware   RDY
active                                RUN
                                      ERR
2. Network configuration active       RDY
                                      RUN
                                      ERR
3. Waiting for network telegram       RDY
                                      RUN
                                      ERR
4. Network communication active       RDY
                                      RUN
                                      ERR
5. ACOPOS operating system being      RDY
transferred/burned 1)                 RUN
                                      ERR
                                                                                                               Permitted
                                                                                                            mounting orientations
                                                                                  3)
1)
Hanging vertically
Lying horizontally
                                                                                                             Impermissible
                                                                                                            mounting orientations
                                                                                                               Standing horizontally
                                                            2)
Hanging horizontally
6 Wiring
6.1 8BVP0220Hx00.000-1, 8BVP0440Hx00.000-1 - Pinout overview
0V
POWERLINK
                                                                            POWERLINK
                                                                                                        8       7       6   5    4   3    2     1                                                6            5                  4          3   2   1
                          Slot 1
Slot 2
                                                                                                    +24 V Out 1
                                                                                                    +24 V Out 2
Trigger1
                                                                                                                                                                                         T-
                                                                                                      Trigger2
                                                                                                                                                                                        T+
                                                                                                      COM (8)
                                                                                                      COM (5)
                                                                                                      COM (4)
                                                                                                      COM (1)
                                                                                                                                                                                 COM (5, 6)
                                                                                                                                                                                 COM (5, 6)
                                                                                                                                                                                   CR_OK
                                                                                                                                                                                   CR_OK
                                                         X3A               X3B
                                                                                                                            X2
                                                                                                                                                                                                                    X1
                                                                                                                                                              X2
                                                                                                                                     X1
                                                                                                                                                                            X2
                                                                                                                                                                       X1
                                                                                                                                                                                                          1
                                                                                                                                                                      X3B                                           1
X3A
                                                                                                                                                                      Slot2
                                                                                                                                                                       Slot1
X4A
                                                                                                                                                                      X4A                                                                       X5A
                                                                                                                                                        X5A
                                                                                        X4A             X5A
                                                                                                                            PE
                                                                                                                                                                   ACOPOSmulti
                                                                                                    L3
                                                                                                    L1
                                                                                                    L2
                                                                                                                                      PE
                                                                                    T+
                                                                                    F+
                                                                                    T-
                                                                                    F-
                                                                                                                                                                    8BVP0220Hx00.000-1
                                                                                    4   3   2   1   4       3       2       1                                       8BVP0440Hx00.000-1
(=8BVF... / X3:T-)
     Danger!
     The connections for the temperature sensors are safely isolated circuits. These connections are there-
     fore only permitted to be connected to devices or components that have sufficient isolation per IEC
     60364-4-41 or EN 61800-5-1.
                 4                                5        Trigger2                       Trigger2
                 5                                6        COM (5)                        Trigger 2 0 V
                 6                                7        COM (8)                        +24 V output 2 0 V
                 7
                                                  8        +24 V Out 2                    +24 V output 2
                 8
     Danger!
     The connections for temperature sensor and fan are safely isolated circuits. These connections are
     therefore only permitted to be connected to devices or components that have sufficient isolation per
     IEC 60364-4-41 or EN 61800-5-1.
     Warning!
     Temperature sensors are only permitted to be connected to the X4A/T+ and X4A/T- connectors on an
     ACOPOSmulti module under the following conditions:
         • SLOT1 of the ACOPOSmulti module does not contain an ACOPOSmulti plug-in module to which
           a temperature sensor is connected on the T+ and T- connections.
     Otherwise, the temperature monitoring functions on the ACOPOSmulti module may become ineffec-
     tive, which in extreme cases can cause the hardware (e.g. motors) connected to the ACOPOSmulti
     module to be destroyed!
L1 L2 L3
    Danger!
    Before switching on the module, it is important to make sure that the housing is properly connected
    to ground (PE rail). Ground connections must also be established if the module is connected for test
    purposes or only being operated for a short period of time!
The protective ground conductor is secured to the M5 threaded bolt provided for this purpose using a cable lug.
                            Figure                       Pin       Description                      Function
                                                         ---       PE                               Protective ground conductor
    Danger!
    Before switching on the power supply, it must be ensured that the housing of the 8BVP power supply
    module is properly connected to ground potential (PE rail). Ground connections must also be estab-
    lished if the 8BVP power supply module is connected for test purposes or only being operated for a
    short period of time!
1K
1K
1K
1K
                                                                                Plug-in module
                                                                                8BAC0120.000-1
                                                                                8BAC0121.000-1
                                                                                8BAC0122.000-1
                                                                                8BAC0123.00x-1
                                                                                8BAC0124.000-1
                                                    +5 V                        8BAC0125.000-1
                                                                      Slot 1
                                                        3k                               X4A
                                                                                            2
                              ADC                                                                T+
                                                                                            1
                                                                                                 T-
                                                           10k
T- T+
                                                                                Plug-in module
                                                                                8BAC0120.000-1
                                                                                8BAC0121.000-1
                                                                                8BAC0122.000-1
                                                                                8BAC0123.00x-1
                                                                                8BAC0124.000-1
                                                    +5 V                        8BAC0125.000-1
                                                                      Slot 2
                                                        3k                               X1
                                                                                            1
                              ADC                                                                T+
                                                                                            2
                                                                                                 T-
                                                           10k
Main relay
8 .. 16E
8 .. 16E
8 .. 16E
The POWERLINK node number can be set using the two hexadecimal coded rotary switches located behind the
module's black cover.
                             Figure                                             Coded rotary           POWERLINK node number
                                                                                   switches
                                                                                       1                  16s position (high)
                                                                                       2                    1s position (low)
                                                                                A change to the POWERLINK node number only takes effect
                                                                                the next time the ACOPOSmulti drive system is switched on.
                                                                                      Information:
                                                                                      In principle, node numbers between $01 and $FD are
                                                                                      permitted.
                                                                                      However, node numbers between $F0 and $FD are in-
                                                                                      tended for future system expansions. To ensure com-
                                                                                      patibility, these node numbers should be avoided.
                                                                                      Node numbers $00, $FE and $FF are reserved and are
                                                                                      therefore not permitted to be set.