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Tecnicas Reunidas S.A: Welding Procedure Specification (WPS)

This document provides a welding procedure specification for a manual gas tungsten arc welding process. It specifies welding pipe to plate joints with an ER NICR-3 filler metal in the 5F position. The base metals are SA 376 TP 347H pipe and SA 106 GrB plate, with thicknesses ranging from 5.54mm to 8.18mm. Welding parameters include a preheat of 10°C, interpass temperature below 175°C, DCEN polarity, 115-125 amps, 15-17 volts, and a travel speed of 40-50mm/min. Multiple stringer passes are used with 2.5mm diameter ceriated tungsten and argon shielding gas flowing

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BIIS QAQC Babu Siva
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96 views2 pages

Tecnicas Reunidas S.A: Welding Procedure Specification (WPS)

This document provides a welding procedure specification for a manual gas tungsten arc welding process. It specifies welding pipe to plate joints with an ER NICR-3 filler metal in the 5F position. The base metals are SA 376 TP 347H pipe and SA 106 GrB plate, with thicknesses ranging from 5.54mm to 8.18mm. Welding parameters include a preheat of 10°C, interpass temperature below 175°C, DCEN polarity, 115-125 amps, 15-17 volts, and a travel speed of 40-50mm/min. Multiple stringer passes are used with 2.5mm diameter ceriated tungsten and argon shielding gas flowing

Uploaded by

BIIS QAQC Babu Siva
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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Format No: TR-33117-F-04 Rev 0

TECNICAS REUNIDAS S.A


WELDING PROCEDURE SPECIFICATION (WPS)
(As per ASME Section IX Ed.2017, QW-482)
WPS No : TRSA-33117-PWPS-007 Rev 0
Procedure Qualification Record No : TRSA-33117-PQR-013 Rev 0
Welding Process(es) : GTAW
Types (Manual, Automatic, Semi-Auto,Machine) : MANUAL
JOINTS (QW-402) 8.18
mm 8
Joint Design : Fillet Weld
Backing : Yes (Base Material)
Backing Material : NA
Root Spacing : NA
Retainers : None 5.54 mm

BASE METALS (QW-403)


Base Metal : P.NO : 8 Group No: 1 to P.NO : 1 Group No: 1
OR
Specification Type & Grade : SA 376 TP 347H
to Specification Type & Grade : SA 106GrB
Diameter and Thickness of Test coupon : 60.3mm OD & 5.54 mm (Pipe) and 200*200*8.18 mm (Plate)
Base Metal Thickness Range
a) Groove Qualified : NA a) Groove: Weld Production - NA
b) Fillet Qualified : All fillet b) Fillet: Weld Production - 8 mm
FILLER METALS (QW-404)
Process-1
GTAW
Specification No. (SFA) : 5.14
AWS No. (Classification)/Filler : ER NICR-3
F- No. : 43
Weld Metal Analysis A- No. : Unassigned
Size of Filler Metal : 2.4 mm
Weld Metal Thickness Range
a) Groove : NA
b) Fillet : All
Electrode Trade name : ADOR WELDING / D&H SECHERON/ESAB
Flux type : NA
Consumable Insert : NA
Filler Metal Product Form : NA
Electrode-Flux (Class) : NA
Flux Trade Name : NA
Flux Type : NA
Filler Addition/Deletion : NA
Other : NA
POSITION (QW-405)
Position of Groove : NA
Welding Progression (Uphill/Downhill) : UPHILL
Position of Fillet : 5F
PRE HEAT (QW-406) POST WELD HEAT TREATMENT(QW-407)
Pre heat Temperature (Minimum) : 10°C Loading Temperature : NA
Interpass Temperature (Maximum) : 175°C Rate of Heating : NA
Pre heat Maintenance : NA Rate of Cooling : NA
Method of pre-heating (where reqd.) : NA Soaking Temperature : NA
Soaking Time : NA
Unloading Temperature : NA

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TECNICAS REUNIDAS S.A
WELDING PROCEDURE SPECIFICATION (WPS)
(As per ASME Section IX Ed.2017, QW-482)
WPS No : TRSA-33117-PWPS-007 Rev 0
GAS (QW-408)
Description Gas(es) Percentage Composition Flow Rate
Shielding Gas ARGON 99.995% PURE 10-14 LPM
Trailing Gas None None None
Backing Gas None None None
ELECTRICAL CHARACTERISTICS (QW-409)
Pulsing current or Power source : DC
Current or Polarity : EN(GTAW)
Amps Range : 115-125
Volts Range : 15-17
Tungsten Electrode Size and Type : 2.5 mm Dia & 2% Ceriated
Mode of Metal Transfer (for GMAW) : NA
Electrode Wire Feed Speed Range : NA
TECHNIQUE (QW-410)
String or Weave Bead : 1st Stringer
Orifice or Gas Cup Size : 6 mm to 8 mm
Initial and Inter pass Cleaning : Grinding/Brushing
Method of Back gouging : NO
Oscillation : ≤3 times electrode diameter
Closed to out Chamber : NA
Electrode Spacing : NA
Contact Tube to Work Distance : NA
Multiple or Single Pass (per side) : Multiple
Multiple or Single Electrode : Single
Travel Speed (Range) : 40-50mm/min
Peening : NO
Thermal Processes : NONE
Manual Or Automatic : Manual *NA = Not Applicable
Filler Metal Current
Volts Tr.Speed mm/Min
S.No Pass Process Amps Remarks
AWS Class. Dia (mm) Polarity Range
Range

1 1st GTAW ER NICR-3 2.5 DCEN 115 - 118 15-16 40-50

2 2nd GTAW ER NICR-3 2.5 DCEN 118-120 16-17 40-50

Sub-
3 sequent GTAW ER NICR-3 2.5 DCEN 120-125 16-17 40-50
passes
Note(s):
1. Weaving shall not exceeding 3 times the electrode dia.
2. Use only Austenitic SS wire brush for cleaning purpose & SS clit shall be used for fit up.

Signature
Name
Date
FOR: TECNICAS REUNIDAS ENGINEERS INDIA LIMITED

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