NEO STRUCTO CONSTRUCTION PRIVATE LIMITED.
WELDING PROCEDURE SPECIFICATION(WPS)
(As per ASME Section IX Ed.2017 , QW-482)
WPS No :NSC/TR/1020/446/WPS-001 R1 Date: 11.09.2019
Procedure Qualification Record No : NSC/TR/1020/446/PQR - 03 R1 Date: 11.04.2019
Welding Process(es) : GTAW
Types (Manual, Automatic, Semi-Auto,Machine) : MANUAL
JOINTS (QW-402)
Joint Design : FW
Backing : No (Root Pass) / YES (Weld Material)
Backing Material : Weld Material
Root Spacing : As Per Joint Detail
Retainers : None
BASE METALS (QW-403)
P-No 1 Group No 1 to P-No 10 I Group.No 1
OR
Specification, Type & Grade :A106 Gr.B (Pipe)
to Specification, Type & Grade :SS446 (Plate )
Thickness & Dia. Of Test coupon : 6" X 7.11 (Pipe ) x 300 x 25 x 3 (Plate )
Base Metal Thickness Range
a) Groove Qualified : NA a) Groove : Weld Production - NA
b) Fillet Qualified : 3 TO 6 MM and All Dia 73 OD and Above b) Fillet : Weld Production - 3 MM
FILLER METALS (QW-404)
Process-1
GTAW
Specification No. (SFA) : 5.14
AWS No. (Classification)/Filler : ERNiCr-3
F- No. : 43
A-No. Unassigned
Size of Filler Metal : 2.4 mm
Weld Metal Thickness Range
a) Groove : NA
b) Fillet : Up to 6 mm
Electrode-Flux (Class) : NONE
Flux Trade Name : NONE
Flux Type : NA
Electrode-Flux (Class) : NA
Electrode Trade Name ADOR / D&H
Flux Trade Name : NA
Flux Type : NA
Consumable Insert NO
Filler Metal Product Form : BARE (Solid)
Filler addition /deletion : GTAW with filler
Other : NA
POSITION (QW-405) POST WELD HEAT TREATMENT(QW-407)
Position of Groove : NA Loading Temperature NA
Welding Progression (Uphill/Downhill) : UPHILL Heating Rate NA
Position of Fillet : 5F Soaking Temperature NA
PRE HEAT (QW-406) Soaking Time NA
Pre heat Temperature (Minimum) : 10°C Cooling Rate NA
Interpass Temperature (Maximum) : 175°C- Unloading Temperature NA
Pre heat Maintenance : NONE Post Heat NA
Note: Thermal cryons may be used for temp. measurement.
Page 1 of 5 EXHIBIT NO: WE-01 R2
NEO STRUCTO CONSTRUCTION PRIVATE LIMITED.
WELDING PROCEDURE SPECIFICATION(WPS)
(As per ASME Section IX Ed.2017 , QW-482)
WPS No :NSC/TR/1020/446/WPS-001 R1 Date: 11.09.2019
GAS (QW-408)
Gas % Composition (Mixture) Flow Rate
Shielding Gas ARGON 99.995% Pure 10-14 LPM
Trailing Gas NONE NONE NONE
Backing Gas NONE NONE NONE
ELECTRICAL CHARACTERISTICS (QW-409)
Pulsing current or Power source : DC
Current or Polarity : EN(GTAW)
Amps Range : Amps - 115-125
Volts Range : Volts - 15-17
Tungsten Electrode Size and Type : 2.5 mm dia & 2% Thoriated (EWTh-2)
Mode of Metal Transfer (for GMAW) : NA
Electrode Wire Feed Speed Range : NA
TECHNIQUE (QW-410)
String or Weave : 1st Stringer Bead/Rest pass Weave Bead
Orifice or Gas Cup Size : 6 mm
Initial and Inter pass Cleaning : Grinding/ Brushing
Method of Back gouging : NO
Oscillation : <=3 times electrode diameter
Closed to out Chamber : NA
Electrode Spacing : NA
Contact Tube to Work Distance : NA
Multiple or Single Pass (per side) : Multiple
Multiple or Single Electrode : Single
Travel Speed (Range) : 43-46 mm/min
Peening : NO
Thermal Processes : NONE
Manual Or Automatic : Manual * NA=Not Applicable
Filler Metal Current
Sl. Volts Tr.Speed
Pass Process AWS Amps Remark
No. Dia (mm) Polarity Range mm/Min
Class. Range
1 Root GTAW 115-118 15-16 43
ERNiCr-3 2.4 DCEN
2 Hot Pass GTAW ERNiCr-3 2.4 DCEN 118-120 16-17 46
3 Final GTAW ERNiCr-3 2.4 DCEN 120-125 16-17 45
Note (s):
1. Weaving not exceeding 3 times electrode dia.
2. Use only austenitic SS wire brush for cleaning purpose & SS clit use for fitt up
Signature
Name
Date
Welding Engineer Quality Manager Client/Inspection/TPI
Page 2 of 5 EXHIBIT NO: WE-01 R2
Annexure 1
WPS NO : NSC-1020-TR-0102-WPS-03 Rev:0 Dtd: 09.08.2018
Dia Pipe :6" Dia & 10.97mm
Position : 6G
Root Gap (G) Root Face ®
Joint Detail Thickness (t) Included Angle
Min. Max. Min. Max.
Single V Groove
10.97 mm 1.60 mm 3.20 mm 1.20 mm 1.60 mm 75 ± 5 °
Butt Joint
NEO STRUCTO CONSTRUCTION PRIVATE LIMITED.
PROPOSED WELDING PROCEDURE SPECIFICATION(WPS)
(As per ASME Section IX Ed.2017 , QW-482)
WPS No :NSC/TR/1020/PWPS-002
Procedure Qualification Record No TO BE QUALIFIED
Welding Process(es) : GTAW
Types (Manual, Automatic, Semi-Auto,Machine) : MANUAL
JOINTS (QW-402)
Joint Design : (W6 Joint details)
Backing : No (Root Pass) / YES (Weld Material)
Backing Material : Weld Material
Root Spacing : As Per Joint Detail
Retainers : None
BASE METALS (QW-403)
P-No 8 Group No 1 to P-No 10 I
OR
Specification, Type & Grade :A376TP347H (Pipe)
to Specification, Type & Grade :SS446 (Plate )
Thickness & Dia. Of Test coupon :8" 8.18 (Pipe ) x 300 x 25 x 3 (Plate )
Base Metal Thickness Range
a) Groove Qualified : NA a) Groove : Weld Production - NA
b) Fillet : 3 TO 6 MM and All Dia 73 OD and Above b) Fillet : Weld Production - 3 MM
FILLER METALS (QW-404)
Process-1
GTAW
Specification No. (SFA) : 5.14
AWS No. (Classification)/Filler : ERNiCr-3
F- No. : 43
Size of Filler Metal : 2.4 mm
Weld Metal Thickness Range
a) Groove : NA
b) Fillet : Up to 6 mm
Electrode-Flux (Class) : NA
Electrode Trade Name ADOR / D&H
Flux Trade Name : NA
Flux Type : NA
Consumable Insert NO
Filler Metal Product Form : BARE (Solid)
Filler addition /deletion : GTAW with filler
Other : NA
POSITION (QW-405) POST WELD HEAT TREATMENT(QW-407)
Position of Groove : NA Loading Temperature NA
Welding Progression (Uphill/Downhill) : UPHILL Heating Rate NA
Position of Fillet : 5F Soaking Temperature NA
PRE HEAT (QW-406) Soaking Time NA
Pre heat Temperature (Minimum) : 10°C Cooling Rate NA
Interpass Temperature (Maximum) : 175°C- Unloading Temperature NA
Pre heat Maintenance : NONE Post Heat NA
Note: Thermal cryons may be used for temp. measurement.
Page 4 of 5 EXHIBIT NO: WE-01 R2
NEO STRUCTO CONSTRUCTION PRIVATE LIMITED.
PROPOSED WELDING PROCEDURE SPECIFICATION(WPS)
(As per ASME Section IX Ed.2017 , QW-482)
WPS No :NSC/TR/1020/PWPS-002
GAS (QW-408)
Gas % Composition (Mixture) Flow Rate
Shielding Gas NONE NONE NONE
Trailing Gas NONE NONE NONE
Backing Gas ARGON 99.995% Pure 10-14 LPM
ELECTRICAL CHARACTERISTICS (QW-409)
Pulsing current or Power source : DC
Current or Polarity : EN(GTAW)
Amps Range : Amps - 90-130
Volts Range : Volts - 14-18
Tungsten Electrode Size and Type : 2.5 mm dia & 2% Thoriated (EWTh-2)
Mode of Metal Transfer (for GMAW) : NA
Electrode Wire Feed Speed Range : NA
TECHNIQUE (QW-410)
String or Weave : 1st Stringer Bead/Rest pass Weave Bead
Orifice or Gas Cup Size : 6 mm
Initial and Inter pass Cleaning : Grinding/ Brushing
Method of Back gouging : NO
Oscillation : <=3 times electrode diameter
Closed to out Chamber : NA
Electrode Spacing : NA
Contact Tube to Work Distance : NA
Multiple or Single Pass (per side) : Multiple
Multiple or Single Electrode : Single
Travel Speed (Range) : 43-46 mm/min
Peening : NO
Thermal Processes : NONE
Manual Or Automatic : Manual * NA=Not Applicable
Filler Metal Current
Sl. Volts Tr.Speed
Pass Process AWS Amps Remark
No. Dia (mm) Polarity Range mm/Min
Class. Range
1 Root GTAW ERNiCr-3 2.4 DCEN 90-130 14-18 43
2 Hot Pass GTAW ERNiCr-3 2.4 DCEN 100-130 14-18 46
3 Final GTAW ERNiCr-3 2.4 DCEN 100-130 14-18 45
Note (s): 1. Weaving not exceeding 3 times electrode dia.
2. Use only austenitic SS wire brush for cleaning purpose & SS clit use for fitt up
Signature
Name
Date
Welding Engineer Quality Manager Client/Inspection/TPI
Page 5 of 5 EXHIBIT NO: WE-01 R2
