SHIBATA INDUSTRIAL CO.
LTD
4.2 Frontal Frame
4.2-1 Material
Body : Hot Rolled Steel (Grade SS400)
(JIS G 3101 or equivalent)-Galvanized
Fixing Accessories for Pad : Stainless Steel (Grade SUS316)
(JIS G 4304 or equivalent)
4.2-2 Welding
♦ Welding electrodes conforming to JIS Z-3211 are used in all welds except for
those on the nuts for fixing the pads. For these cap nuts (stainless steel,
SUS316), special welding electrode for different metals conforming to JIS Z-
3221 is used.
♦ The welding shall be done with Arc Welding conforming to JIS Z-3605
4.2-3 Anti-Corrosion Treatment
• Base Metal Preparation : Sand or Shot Blasting.
• HDG Thickness : Min 80 microns
• Epoxy Primer (Interguard 269) : Min. 40 microns
• High Build Epoxy Painted (Interzone 954) : Min. 200 microns X 2 Coats
= Min. 400 microns
* Total Dry Thickness : Min. 520 microns
4.2-4 Tolerance of Dimensions
Tolerance of General dimension will be as follows :
~ 1.0m (3’ ~ 3 3/8”) : ± 2mm (5/64”)
Over 1.0m ~ 2.0m (6’ ~ 6 47/64”) : ± 4mm (5/32”)
Over 2.0m ~ 3.0m (9’ ~ 10 7/64”) : ± 5mm (13/64”)
Over 3.0m ~ 4.0m (13’ ~10 7/64”) : ± 6mm (15/64”)
Over 4.0m ~ 5.0m (16’ ~ 1 31/64”) : ± 7mm (6/32”)
Over 5.0m ~ 6.0m (22’ ~ 4 27/32”) : ± 9mm (23/64”)
Over 7.0m ~ 10.0m (32’ ~ 9 45/64”) : ± 10mm (25/64”)
Over 10.0m ~ 15.0m (49’ ~ 2 35/64”) : ± 15mm (19/32”)
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4.2-5 Method of Inspection
- Test Lots : Ten (10) percent of each size
- Appearance : Visual Inspection
- Dimensions : A convex rule / vernier calipers
- Paint-Work : The thickness gauge
- Material : Refer to steel manufacturer’s mill sheets
4.2-6 Test Criteria
- Appearance : Assemble of Frame Members
To conform to the attached drawings as visually
inspected
Welding Visual Inspection
To be free from any signs of flaws or detect inimical to
usage on visually inspected
: Paint-Work
To be free from any signs of coat separation due to
inadequate bonding to metal surface or possible rust
formation due to improper preparation on metal surface,
as visually
- Dimensions : To conform to the attached drawing
- Material : The mill sheets to be identified with the
requirements
- Paint-Work : Not less than 520 microns
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4.6 Chains
4.6-1 Material
Hot Rolled Steel (Grade SBC490) - JIS G-3105 or equivalent
4.6-2 Anti-Corrosion Treatments
All surfaces are zinc galvanized, the threaded portion thereof being so
galvanized that each part can be run in and out smoothly by hand.
Is it HDG and
4.6-3 Method of Inspection
painted with two
coats.
- Test Lots : Five (5) percent of each size
Is it same as the
- Appearance : Visual Inspection
one adopting for
- Dimensions : A convex rule / vernier calipers
frontal frame.
- Galvanization : Weight measuring method (JIS H-0401)
- Material : Refer to steel manufacturer’s mill sheets
4.6-4 Test Criteria
Appearance : Assemble
To conform to the attached drawing as visually
Inspection
Galvanization
Not less than 550g/m2
Dimensions : To conform to the dimensions shown on the attached
drawing
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4.7 Shackle
4.7-1 Material
Bolt & Nut : Alloy Steel (Grade SCM 435)
(JIS G-4105 or equivalent)
Shackle Body : Carbon Steel (Grade S45C)
(JIS G 4051 or equivalent)
4.7-2 Anti-Corrosion Treatments
All surfaces are zinc galvanized, the threaded portion thereof being so
galvanized that each part can be run in and out smoothly by hand.
Is it HDG and
painted with two
4.7-3 Method of Inspection
coats.
Is it same as the
- Test Lots : Five (5) percent of each size
one adopting for
- Appearance : Visual Inspection
frontal frame.
- Dimensions : A convex rule / vernier calipers
- Galvanization : Weight measuring method (JIS H-0401)
- Material : Refer to steel manufacturer’s mill sheets
4.7-4 Test Criteria
Appearance : Assemble
To conform to the attached drawing as visually
Inspection
Galvanization
Not less than 550g/m3 (Excluding threaded part)
Dimensions : To conform to the dimensions shown on the attached
drawing
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4.8 DOGBONE SHACKLE
4.8.1 Material
Hot Rolled Steel : (Grade SS400) - JIS G-3101 or equivalent
Carbon Steel : (Grade S45C) - JIS G 4051 or equivalent
4.8.2 Anti-Corrosion Treatments
All surfaces are zinc galvanized, the threaded portion thereof being so
galvanized that each part can be run in and out smoothly by hand.
Is it HDG and
painted with two
4.8.3 Method of Inspection
coats.
Is it same as the
- Test Lots : Five (5) percent of each size
one adopting for
- Appearance : Visual Inspection
frontal frame.
- Dimensions : A convex rule / vernier calipers
- Galvanization : Weight measuring method (JIS H-0401)
- Material : Refer to steel manufacturer’s mill sheets
4.8.4 Test Criteria
Appearance : Assemble
To conform to the attached drawing as visually
Inspection
Galvanization
Not less than 550g/m² (Excluding threaded part)
Dimensions : To conform to the dimensions shown on the attached
drawing
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