Indus Conveyor Belt Brochure-Catalouge
Indus Conveyor Belt Brochure-Catalouge
CERTIFIED COMPANY
INDUS BELTS
Engineered to Deliver
ABOUT US
e Flourishing Kalra Group of Companies have a strong and long standing presence in the Indian
Industry. Established in the year 1984, they were one of the first manufacturers of BRANDED
TECHNICAL RUBBER PRODUCTS in India. ey manufacture CONVEYOR BELTS, TRANSMISSION
BELTS, RUBBER SHEETS AND V-BELTS under the brand INDUS. e Kalra Group has been in at the
forefront of innovation in Rubber Technology in India.
e Kalra Group of Companies was founded in the year 1984 by four enterprising brothers, all of
them first generation Entrepreneurs. With a firm belief in Technology and an unflinching
commitment to Quality, the Kalra Group of Companies has been able to offer products which have
been competing successfully with global manufacturers in world markets.
In addition to the manufacture of Conveyor Belts, the Kalra Group of Companies, in an extremely
bold and astute business maneuver, took over the Madura Textiles Unit from Madura Coats. ey
not only attained BACKWARD INTEGRATION for their Conveyor Belt business by manufacturing
CARCASS FABRIC, they also became preferred suppliers to the Indian Tire Industry, supplying high
quality TIRE CORDS.
e Kalra Group of Companies is known for their Commitment to Quality and ensuring Customer
Delight through continuous improvements in Production, Operations, Quality, Research&
Development. Always the first to embrace innovations in technology, the Kalra Group ensures that
a Quality conscious environment is always prevalent within the Organisation.
e Kalra Group of Companies has been amongst the first in India to set up their own office
overseas and distributing their Conveyor Belts in Russia, Belarus, Ukraine and other CIS Countries.
Direct Exports from India to Australia, the Middle East, Europe, South Africa, the US, Indonesia etc.
take place on a regular basis.
Ports
INDUS VALUES
Integrity Quality
Every member of Kalra Group of e Kalra Group of Companies has
Companies conducts oneself with evolved to be highly systemic, value
utmost integrity and fairness. Be it generating organization aimed that
clients or employees, all policies at achieving the highest possible
the Kalra Group of Companies are quality for its products and assuring
mutually advantageous and drawn world class quality standards.
with complete transparency.
Innovation Respect
e Kalra Group of Companies At the Kalra Group of Companies,
always have a strong focus on R & D. every individual is treated with
ey are always at the forefront on complete respect ensuring its
product and process innovation and employees, clients and external
have earned the reputation for stakeholders are dealt in a warm
delivering innovative & superior and pleasant manner.
products.
INFRASTRUCTURE
& QUALITY
LOCATION
THREE MANUFACTURING FACILITIES, WITHIN 25 KMS VICINITY.
NEAR TO PORT ADVANTAGE. INDIA’S LARGEST PORT IS JUST 200 KMS AWAY.
MANUFACTURING
3 SINGLE DAY LIGHT PRESSES CAPABLE OF MANUFACTURING 1500 METERS OF CONVEYOR BELTS
OF UP TO 2200 MM PER DAY (WITHOUT LONGITUDINAL JOINTS).
2 DOUBLE DAY LIGHT PRESSES CAPABLE OF MANUFACTURING 2600 METERS OF CONVEYOR BELTS
OF UP TO 2000 MM PER DAY.
6 ROTOCURE PRESSES CAPABLE OF MANUFACTUING 3000 METERS OF LIGHT DUTY CONVEYOR BELTS
& ABRASION RESISTANT RUBBER SHEETS UPTO 2000 MM PER DAY.
INDIAN AND GLOBAL ORDERS ARE CATERED TO WITHOUT ANY DELAYS AND LAGS.
INDUS SUPER BRUTE belts are manufactured to suit a wide range of applications. Limestone, Coal,
Cement, Aggregate, Furnace slag are some of the products which can be conveyed on the INDUS
SUPER BRUTE.
e INDUS SUPER BRUTE Belt is used in Metal, Mines & Minerals industries, Cement plants,
ermal power plants, Aggregate and Quarry industries.
PRODUCT FEATURES
Standard Widths 300mm to 2200mm (upto 5000mm available, with longitudinal joint)
Plys Available EP / NN / PP
Standard Belt Rating 200 to 3200 KN/M
No. of Ply’s 1 Ply belts to 8 Ply belts
Rubber Cover ickness 1mm to 20mm
Colour Black
Edge Cut edge / Moulded edge
Splicing Method Hot / Cold / Mechanical
Belt Identification A unique PAN (Product Authentication Number) at every 10 meters
Sharp edged
A combination of high cut,
+ Lumps and
CRUSHER 20 450 70 Rip & gouge resistance and
highly abrasive
super abrasion resistance
fine material
INDUS BELTS SUPER THERMO
Engineered to Deliver HEAT RESISTANT BELTS
INDUS SUPER THERMO belts are suitable for conveying material of a varied range of high temperatures.
e INDUS SUPER THERMO belt is formulated after studying the application and the nature of the material to
be conveyed.
e below mentioned factors are taken into consideration prior to recommending an INDUS SUPER
THERMO belt:
PRODUCT FEATURES
Standard Widths 300mm to 2200mm (upto 5000mm available, with longitudinal joint)
Plys Available EP / NN / PP
Standard Belt Rating 200 to 3200 KN/M
No. of Ply’s 1 Ply belts to 8 Ply belts
Rubber Cover ickness 1mm to 20mm
Colour Black
Edge Cut edge / Moulded edge
Splicing Method Hot / Cold / Mechanical
Belt Identification A unique PAN (Product Authentication Number) at every 10 meters
Particulars Max.
Min. Tensile Min. Abrasion 3 Material Conveyod
Cover Strength Mpa Elong. % Loss (mm )
We recommend INDUS SUPER BLAZE belts in areas which are prone to fire risk. Fires are a safety hazard and
expose personnel to the risk of loss of life. Additionally, the extent of damage to property, production losses
and damage to the installations are caused due to such breakdowns. e INDUS SUPER BLAZE belt acts as a
prohibiting tool against Fires by offering various degrees & grades of Fire resistance. Our technical team has
been able to incorporate new technology into the manufacture of INDUS SUPER BLAZE belts by ensuring the
stoppage of fire propagation or limiting the fire propagation at its origin.
INDUS SUPER BLAZE belts are manufactured to address the varying fire resistance standards (National &
International). In the absence of directives from our customers, suitable belts are suggested by our technical
team regarding the appropriate INDUS SUPER BLAZE belt required for any particular application.
INDUS SUPER BLAZE belts also cater to the underground mining sector by offering specialized low smoke and
low toxicity belts. INDUS SUPER BLAZE belts are ANTI STATIC.
Areas of Usage
Underground mines, Coal mines, Conveying of materials which can ignite while in use, Coal handling systems,
ermal power plants, Sulphur conveying systems.
PRODUCT FEATURES
Standard Widths 300mm to 2200mm (upto 5000mm available, with longitudinal joint)
Plys Available EP / NN / PP
Standard Belt Rating 200 to 3200 KN/M
No. of Ply’s 1 Ply belts to 8 Ply belts
Rubber Cover ickness 1mm to 20mm
Colour Black
Edge Cut edge / Moulded edge
Splicing Method Hot / Cold / Mechanical
Belt Identification A unique PAN (Product Authentication Number) at every 10 meters
*1. Halogen free belt – low smoke *2. Fire resistant + oil resistant for oil coated flamable material handling.
Additionally, the below mentioned tests are also conducted on INDUS SUPER BLAZE belts in house:
Drum friction test, Flame test, Electrical surface resistance tests.
INDUS BELTS SUPER SLICK
Engineered to Deliver OIL RESISTANT BELTS
Materials containing oils, greases, vegetable & animal fats etc. can't be conveyed using general purpose belts
as this would result in swelling of the covers of the conveyor belt.
To convey such material, we offer INDUS SUPER SLICK, a belt made from specialized synthetic rubbers and
appropriate for conveying a variety of oil coated / oily materials for assorted applications.
INDUS SUPER SLICK is available in different grades of Oil resistance like regular Oil resistance, Moderate oil
resistance and High oil resistance.
PRODUCT FEATURES
Standard Widths 300mm to 2200mm (upto 5000mm available, with longitudinal joint)
Plys Available EP / NN / PP
Standard Belt Rating 200 to 3200 KN/M
No. of Ply’s 1 Ply belts to 8 Ply belts
Rubber Cover ickness 1mm to 20mm
Colour Black
Edge Cut edge / Moulded edge
Splicing Method Hot / Mechanical
Belt Identification A unique PAN (Product Authentication Number) at every 10 meters
High oil resistant Indus Super Slick – HOR 15 350 40 Oil based fertilizers
Medium oil resistant Indus Super Slick – MOR 15 350 110 Vegetable oils and
animal greases
Heat & oil resistance Indus Super Slick – HROR 15 350 55 Hot asphalt (1250C)
Uses in Installations
Fire & oil resistance Indus Super Slick – FROR 15 350 65 which are prone to fires.
INDUS BELTS SUPER IMPACT
Engineered to Deliver FIRE, HEAT & OIL RESISTANT SHEETS
INDUS SUPER IMPACT are a range of rubber sheets that are ideal for use in applications where components are
constantlyexposed to significant stress. ey provide perfectprotection in cases where machines or their parts
face the threat of deterioration due to regular impact or exposure to the elements like the Weather, Heat, Fire,
Oil etc.
Applications:
· Chute & Hopper Lining
· Pulley Lagging
· Truck Lining
· Pipe & Tank Rubber Lining
· Skirting Rubber
· Scraper Rubber
· Gaskets
· Food & Potable Water
· Roofing Membrane
· Flooring / Matting
PRODUCT FEATURES
Standard Widths 300mm to 2200mm (upto 5000mm available, with longitudinal joint)
Rubber Cover ickness 1mm to 50mm
Roll Length 10 meters (Higher roll lengths available upon request)
CN Layer Available with & without a CN layer
Colour Black, Pink, Red, Orange etc. Colours can be developed as per client request
Conveyor belts with a smooth carrying surface are useful for conveying of packed and
unpacked material up to the angle of inclination 22° as an upper limit.
However, when the conveyor belts have to run on steeper inclines, the material they carry
tends to roll back. Increasing the speed of the belt so as to arrest this roll back is one of the
most common method used. However, this leads to greater power consumption and of
course, the roll back of the material is not completely arrested.
INDUS SUPER HEAVE belts are profiled belts, having cleats on their surface, which ensure
that the material is carried along on steep the inclines at normal power consumption and
zero roll back.
Be it coal, aggregate, wood chips or potatoes, INDUS SUPER HEAVE will ensure guaranteed
performance.
Applications:
· Mobile Crushers
· Salt dispensers
· Aggregate Handling0
· Wood Chip handling / Lumber Industry
· Potato and other vegetable conveying
PRODUCT FEATURES
Plys Available EP / NN / PP
Standard Belt Rating 200 to 800 KN/M (Higher rating can be produced on request)
No. of Ply’s 1 Ply belts to 4 Ply belts
Rubber Cover ickness 3mm to 5mm top and upto 2mm bottom. Bareback belts also available
Rubber Cover Grades M24, DIN X, N 17, DIN Y, Oil Resistant, Heat Resistant and combinations available on request.
Colour Black
Edge Cut edge / Moulded edge
Splicing Method Hot / Cold / Mechanical
Surface Finish Cleats on top cover only
INDUS BELTS
Engineered to Deliver
SUPER HEAVE
CHEVRON CONVEYOR BELTS
CLEAT
CLEAT\ COVERIN PITCH CLEAT CROSS
SR\ - IMAGES PROFILES HEIGHT
WIDTH\ (mm)
(mm)
(mm) SECTION (mm)
REAL
1 400 12 - -
(560 X 1755) CONVEORY
(985 X 3170)
7 PT - 15 ‘Y’ - PLUS 600 15mm 335 BOTTOM 20mm & TOP 12mm
(1050 X 3150)
(645 X 3110)
9 PT - 15 ‘V’ - PLUS 470 15mm 220 BOTTOM 20mm & TOP 19mm
(840 X 3000)
(1310 X 3020)
(1120 X 3020)
(955 X 3250)
(1000 X 3000)
(1350 X 3000)
(1485 X 3000)
(1250 X 3110)
(1250 X 3020)
(1495 X 3000)
INDUS BELTS SUPER TREKKER
Engineered to Deliver STEEP ANGLE BELTS
We recommend INDUS SUPER TREKKER belts in such areas where the conveyor
inclination angle is steep. e INDUS SUPER TREKKER Conveyor Belts are modern age
Bucket Elevator Box Belts. ese Belts are made with Cleats and Sidewall. e concept of
these belts is to carry materials on steepest angle upto 90 degree with zero spillage.
ese belts can be driven at the speed of upto 5 M/sec. e space requirement is quite less
as compared to Conventional Belts.
Salient Features:
AREAS OF USAGE:
Construction industry, Potash and salt mining, Stones and earth, Fertilizer, Chemical industry, Recycling industry, Rural co-
ops and traders in agricultural commodities, Agriculture.
INDUS SUPER TREKKER comprises of Base Belt, Side Wall & Cleats.
BASE BELTS:
Base belt plays a key role in steep angle Conveyor belts. e base belts are made with special cross rigid Member design to
get more stability and rigidity. e different design of cross rigid belts are available with us as Indus `CTR`, Indus `CBR`, Indus
`CDR`.
SIDE WALL:
e side wall has been designed to achieve adequate rigidity to avoid the buckling under compression experienced by it at
the point of deflection. e top portion of the side wall has been designed against tear & gauging resistant by using special
rubber compound having high elongation at break. e side walls are fully reinforced with Synthetic fabric to get better life.
Mentioned below is a standard available dimension of sidewall but not limited and can be made available in customized
dimensions:
Sidewall Range
1 360 75
2 240 50
3 200 75
4 160 50
5 120 50
6 400 80
7 400 100
CLEATS:
"Indus" cleats are designed with proper rigidity to preclude excess backward bending due to gravitational force exerted by
the material loaded in cleats. By seeing critical application, we have modified our all type of cleats with synthetic fabric
reinforcement to avoid tearing due to material gravitational force. Type `T`, `K` and `TKS` charts are reinforced with metal
fasteners through side wall. Mentioned below is the standard cleat types and their respective dimensions are available.
Cleats
1 "TKS” 75 75
7 "T” 75 80
10 "K” 75 100
e straight polyester (E) warp threads lie in the direction of belt travel, as do the
polyamide (P) weft threads. Both are joined together by an additional binder yarn made of
polyester(P). e strands are completely straight in both directions and are therefore not
intertwined unlike traditional woven carcasses. is results in maximum protection of the
warp through the weft, with minimal stretch, both lengthwise and crosswise. As there are
no multiple plies, the result is a lightweight belt.
Benefits of INDUS SUPER SPINE
· Impact resistant · Excellent troughing
· Strong adhesion · Lower thickness
· Good flexibility · Low elongation
· Light weight · Longer roll length
· Stable working tension
Superior Impact Resistance: When compared to conventional multiply belts with a similar tensile strength, INDUS SUPER
SPINE stands out with its superior impact resistance. e maximum impact energy of a single ply INDUS SUPER SPINE type
630/1 is comparable to that of a 4-ply EP belt type 1600/4.
Superior Rip Resistance: INDUS SUPER SPINE has a rip resistance that is more than four times greater than conventional
multiply belts that have a similar tensile strength. e rip resistance is not only superior in relation to the multiply EP belts,
but also when compared to Solid Woven.
Superior Tear Resistance: e tear resistance of INDUS SUPER SPINE also leaves conventional multiply belts with a
comparable tensile strength far behind. e tear resistance is measured according to the international ISO 505 standard.
Lower Belt Weight: When compared with the belts having the same grade of the tensile strength, the SW belt provides 5%
to 20% lesser weight leading to power saving. INDUS SUPER SPINE is an extremely cost-effective solution. A lighter belt
type can be used in many applications due to its excellent operational characteristics and finger splice efficiency. e
combination of these factors has been proven to result in exceptionally low operating costs per ton.
Lower Belt ickness: e carcass thickness of both INDUS SUPER SPINE 1 Ply & 2 Ply is similar or smaller than those of
comparable multiply EP conveyor belts from INDUS. For example, the INDUS SUPER SPINE 630/1 carcass has a thickness of
3.2 mm, compared to 5.0 mm for the EP 630/4. As a result,the required drum diameter may be smaller in some cases.
PRODUCT FEATURES
Standard Widths 500mm to 2200mm
Plys Available Available1 or 2 Straight Warp (SW) Plies
Standard Belt Rating 400/1, 500/1, 630/1, 800/1, 800/2, 1000/2, 1200/2, 1600/2
No. of Ply’s 1 Ply and 2 Ply belts
Rubber Cover ickness Min 4mm Top & 3mm Bottom
Colour Black
Edge Cut edge / Moulded edge
Splicing Method Hot / Cold / Mechanical
Belt Identification A unique PAN (Product Authentication Number) at every 10 meters
INDUS BELTS SUPER RIDGE
Engineered to Deliver ROUGH TOP BELTS
Having a ridged rubber surface on the top and either a bare back fabric or a regular rubber
back, INDUS SUPER RIDGE belts are specially designed for this purpose. e ridges on the
top cover offer a massive friction coefficient to ensure that the material being conveyed
doesn’t slip or roll back.
Industry:
· Food Packaging Industry
· Industrial Applications
· Glass & Other Fragile goods manufacturing Industry
· Bagging Plants
· Corrugated Box & Paper Industry
PRODUCT FEATURES
Standard Widths 200mm to 1500mm
Plys Available EP / NN
Standard Belt Rating 200 to 800 KN/M
No. of Ply’s 1 Ply belts to 3 Ply belts
Rubber Cover ickness 3 or 5 mm for the top cover and up to 2mm for bottom cover. Bare Back Surface also available
Colour Black
Edge Cut edge
Splicing Method Hot / Mechanical
Belt Identification A unique PAN (Product Authentication Number) at every 10 meters
INDUS BELTS
Engineered to Deliver
NONSTOP
JOINTLESS BELTS
INDUS NON-STOP – Jointless Belts has been highly acclaimed especially when they are
used as telescopic , feed belts , weighing /packing belt, in bag diverting applications
where speed is very high and pulley diameter as narrow as 10 mm.
ese are made endless at the time of belt manufacturing to ensure maximum
performance and life of the belt.
SAILENT FEATURES
· Maximum Uniformity of thickness and strength all over the surface
· It can be driven over narrow pulley diameter (even lower than 100mm)
· ese belts are ideally suitable for weigh feeder, wagon feeder, telescope conveyor, bag diverter, etc.
· Top Cover can also be designed and embossed in various shapes as required by the customer to convey specific material in the system.
PRODUCT FEATURES
Standard Widths Upto 800mm
Plys Available Upto e length of these types of belts is available upto 24 meters. With, tolerance of +/-1%
Standard Belt Rating EP / NN / PP
No. of Ply’s 200 to 2500 KN/M
Rubber Cover ickness 2 Ply belts to 6 Ply belts
Colour 1mm to 20mm
Edge BlackCut edge / Moulded edge
Splicing Method Hot / Cold / Mechanical
Belt Identification A unique PAN (Product Authentication Number) at every 10 meters
INDUS BELTS
Engineered to Deliver
SUPER DUCT
PIPE CONVEYOR BELTS
Material Safety and the hazards due to material spillage caused to the environment has
always been a major concern in a conveyor system.
We recommend INDUS SUPER DUCT belts where the environment has to be protected
from spillage and/or where bulk materials must be conveyed along horizontal and vertical
curves in confined spaces.
e belt can negotiate tight horizontal and vertical curves. is eliminates or reduces
transfer points, which is a big cost saving.
INDUS SUPER DUCT belt protect the conveyed material from external influences like rain
and wind and protect the environment by avoiding spillage of the conveyed material.
Even in the bottom run, no spillage will occur, because the carry side is inside of the tube.
e idler supports can be spaced farther apart, because it’s self-supporting. An additional
conveyor cover is not necessary.
Areas of usage:
· Cement
· Chemical
· Fertilizer
· Power Plants
· Food Industry
BENEFITS
· Tight curves and incline angles up to 30° possible, hence optimal adaptation to local features / terrain / systems
· High strength and ability to negotiate curves: long center distances without intermediate transfers
· Protection of the material conveyed against environmental conditions (e.g. rain, snow, sun and wind)
· Low space requirement thanks to compact design, also ideal for underground mining, cement factories, steel mills and power plants
· Protection of the material conveyed against volatilzation and adulteration due to extraction or addition of parts of the material
· No transfer stations as a result of tight horizontal and vertical curves and relatively high incline angles
· Stable tracking. e special tension member configuration ensures an effective seal in the overlap area
· Protection of the environment and people since hazardous, contaminated, dusty or strong-smelling materials (chemicals, refuse, ash,
1 Belt width (mm) 600 800 1000 1200 1400 1600 600 600 600
2 Pipe diameter (mm) 150 200 250 300 350 400 475 525 550
3 Belt speed m/s 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5
Material density
4 ( kg/cumm) 1000 1000 1000 1000 1000 1000 1000 1000 1000
+91 22 66926106
[email protected]
www.indusbelts.com