RYCO Hydraulics Product Technical Manual RHY-RHC0707AUS
RYCO Hydraulics Product Technical Manual RHY-RHC0707AUS
Disclaimer: We reserve the right to alter the design, or discontinue any of the company's products or services without notice.
Whilst every effort has been made to ensure the accuracy of the information contained in this publication, our Company Policy of continual
research and product development necessitates changes and refinements which may not be reflected in the following pages. If in doubt,
please contact your nearest sales office. Illustrations are not to scale, and are indicative only. Dimensions and Weights are nominal and may
be subject to variation.
Copyright 2007. All rights reserved. This Product Technical Manual may NOT be reproduced, in whole or parts, without the written permission
of this company's directors. Specifications may change without notice. E. & O.E.
How To Use Product Technical Manual
This Product Technical Manual is divided into seven Sections.
A Colour Coded Indicator Tab as shown along the side of this page, aids finding and identifying each Section.
At the start of both the Couplings and the Adaptors Sections, is detailed information on How To Use each Section.
Pictorial Indexes are at the start of each Product Section; Hose, Couplings, Adaptors, Accessories, Filters.
Intro
SECTION 1. ALPHANUMERIC INDEX, CONTENTS and INTRODUCTION
Pages 1 to 14 ALPHANUMERIC INDEX for quick reference on pages 2 and 3.
CONTENTS list on pages 4 and 5.
INTRODUCTION TO DASH SIZE PART NUMBERING on pages 6 to 9.
HYDRAULIC HOSE AND COUPLING TOLERANCING on page 10.
SAFETY ZONE on page 11.
QUALITY ACCREDITATIONS on pages 12 and 13.
RYCO HALP® PROGRAM on page 14.
Hose
SECTION 2. HYDRAULIC HOSE and HOSE PROTECTION
Pages 15 to 84 HOSE TYPE APPROVALS on pages 21 to 23.
The HOSE SECTION is arranged in series:
AVENGER SERIES: T1A, T2A, T3KA, DF2A; H12A, H13A, HSPA, HSHA
DIEHARD SERIES: T1D, T2D, T3KD, TXA2D, TJ2D; H12D, H13D, H15D
SLIDER SERIES: T2S; H12S, H13S
SURVIVOR SERIES: RQP1, RQP2; RQP5; RQP6
Couplings
OTHER SERIES: T5; T1F; RTH1, PL1; SR, SRF; TW1, PW2; RQG1, M2G;
M1, M2; FB2; MP1; RT7, RT7N, RT7T, RT7TN; RT8, RT8N, RT8T, RT8TN
HOSE PROTECTION: RWA, RSG, RSGY, RSGF, FS1072, RH, LS,
750, RHYS, RHYT at the end of the section.
Adaptors
FIELD ATTACHABLE: 800, 3300; V, 600; A, B, K, L, 400, 600
STAINLESS STEEL: T200SS, T700SS
Order within each Coupling Series is alphabetical by Thread or Connector Type.
Order within each Alphabetical Thread or Connector Type is:
Male, Female, Special Features, Special Seats, Elbows and Tube Bends.
SECTION 4. ADAPTORS
Pages 223 to 308 Order is in alphabetical sub sections: BSP, NPT, JIC, JOINER, METRIC, ORFS,
Accessories
SAE (thread), SAE (flange), SWIVEL JOINTS, UNO (O Ring Boss).
RYCOLOK for mining applications is at the end of Adaptors Section.
SECTION 5. ACCESSORIES
Pages 309 to 350 Test Points, Test Point Hoses, Gauges
Quick Release Couplings
Mounting Clamps
Ball Valves, Check Valves
Airline Couplings
Crimping Equipment and Cut-Off Saws
Filters
SECTION 7. TECHNICAL
Pages 391 to 440 Hose Selection Nomograph; How to Order Hose Assemblies; Cut-Off Allowance;
Hose Selection; Safety Guide and Temperature Limits; Hose Elastomers;
Chemical Compatibility; Assembly Instructions; Installation Guide; Factor of Safety;
Thread and Connector Working Pressures; Thread Dash Size/Tube Dash Size;
Thread and Connector Identification; Torque Assembly Values; Company Policies;
Global Resources; Abbreviations
H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 1
Alphanumeric Index
Airline Couplings shown on pages 336 to 344 are not included in this index.
14..................................... 295 801................................... 177 6900N .............................. 162 GP02 ................................ 175 R80 .................................. 318 RL77 ................................ 299
15..................................... 295 802................................... 177 6901N .............................. 162 GP05 ................................ 175 R81 .................................. 318 RL78 ................................ 300
16..................................... 295 803................................... 179 6902N .............................. 162 GP24 ................................ 175 R82 .................................. 318 RL78F .............................. 300
17..................................... 295 804................................... 179 6903N .............................. 163 GP34 ................................ 175 R85 .................................. 318 RL80 ................................ 303
21..................................... 296 805................................... 177 6904N .............................. 163 R86 .................................. 318 RL90 ................................ 303
24..................................... 296 806................................... 177 6905N .............................. 162 H12A .................................. 34 R91 .................................. 319 RL95 ................................ 303
24A .................................. 296 807................................... 179 H12D ................................. 44 R94 .................................. 319 RL100 .............................. 304
6909N .............................. 162 H12S .................................. 48
24B .................................. 296 809................................... 178 6913N .............................. 165 R96 .................................. 319 RL105 .............................. 304
24HL ................................ 296 810................................... 181 H13A .................................. 35 R100 ................................ 322 RL110 .............................. 304
6915N .............................. 165 H13D ................................. 45
25..................................... 295 811................................... 177 6917N .............................. 165 R110 ................................ 323 RL113 .............................. 302
25HL ................................ 295 H13S .................................. 49
818................................... 180 6924N .............................. 163 H15D ................................. 46 R120 ................................ 324 RL115 .............................. 302
35B .................................. 243 820................................... 181 6925N .............................. 163 R130 ................................ 325 RL116 .............................. 302
36B .................................. 243 HSHA ................................. 37
823................................... 180 6933N .............................. 166 HSPA.................................. 36 RL120 .............................. 297
37..................................... 268 824................................... 179 6933CN ............................ 166 R350 ................................ 375 RL125 .............................. 303
91..................................... 296 853................................... 179 6935N .............................. 166 JC ..................................... 293 R355 ................................ 375 RL131 .............................. 302
854................................... 179 6935CN ............................ 166 JCT ................................... 293 R356 ................................ 375 RL140 .............................. 304
201................................... 170 857................................... 179 R358 ................................ 375 RL155 .............................. 301
202................................... 170 6937N .............................. 166 JP ..................................... 293
864................................... 180 JPP .................................. 293 R362 ................................ 375 RL160 .............................. 297
204................................... 170 6963N .............................. 163
874................................... 180 R365 ................................ 377 RL165 .............................. 297
213................................... 171 6971N .............................. 163 K00 .................................. 202
890................................... 180 R381 ................................ 377 RL166F ............................ 307
214................................... 171 6972N .............................. 164 L00................................... 202
215................................... 171 6973N .............................. 164 R1620 .............................. 311 RL167F ............................ 307
901N ................................ 162 RL167SF .......................... 307
217................................... 171 902N ................................ 162 6980N .............................. 164 LS....................................... 81 R1621 .............................. 314
287................................... 170 6981N .............................. 164 R1622 .............................. 314 RL170 .............................. 305
903N ................................ 163 M1...................................... 64 RL175 .............................. 305
904N ................................ 163 6982N .............................. 164
400................................... 202 6984N .............................. 164 M2...................................... 65 RA20 ................................ 346 RL175S ............................ 305
905N ................................ 162 M2G ................................... 63 RA20HP ........................... 346 RL180 .............................. 308
601........................... 190, 204 909N ................................ 162 6933T............................... 169 RL180S ............................ 308
602........................... 190, 204 913N ................................ 165 6937T............................... 169 M6L .................................. 273 RB .................................... 320 RL195 .............................. 308
602F................................. 205 915N ................................ 165 M6S.................................. 273 RL195S ............................ 308
603........................... 192, 209 917N ................................ 165 7202................................. 315 M7.................................... 275 RC-RN .............................. 332 RL245 .............................. 302
604........................... 193, 209 924N ................................ 163 7202G .............................. 315 M7L .................................. 275 RC-RAIL ........................... 332 RL250 .............................. 305
605................................... 206 925N ................................ 163 7204................................. 315 M7S.................................. 275 RCD ...........................329-333
605F................................. 205 933N ................................ 166 7262................................. 315 M71L ................................ 276 RCS ...........................329-333 RLC .................................. 297
606................................... 206 933CN .............................. 166 M71S................................ 276
607........................... 194, 209 935N ................................ 166 1G00 ................................ 175 M73.................................. 273 RCF .................................. 368 RLG .................................. 372
608................................... 209 935CN .............................. 166 1G23 ................................ 176 M75L ................................ 274 RCV .................................. 335 RLGT ................................ 372
609........................... 192, 208 937N ................................ 166 1G54 ................................ 176 M75S................................ 274 RD .................................... 374
1G57 ................................ 176 M77L ................................ 274 RLP .................................. 297
609E................................. 208 963N ................................ 163 RDC .................................. 320
612........................... 206, 211 971N ................................ 163 1G58 ................................ 176 M77S................................ 274 RO-AC .............................. 292
MB ................................... 273 RDP ................................. 320
613................................... 216 972N ................................ 164 1GP01 .............................. 175 RO-BP ...................... 243, 292
615................................... 216 973N ................................ 164 1GP02 .............................. 175 MC.................................... 294 REIR ................................. 370 RO-DL .............................. 292
617................................... 216 980N ................................ 164 1GP05 .............................. 175 MP ................................... 294 REIS ................................. 370 RO-DS.............................. 292
618................................... 217 981N ................................ 164 1GP24 .............................. 175 MP1 ................................... 67 RFI ................................... 366 RO-FS .............................. 292
620........................... 201, 219 982N ................................ 164 1GP34 .............................. 175 RFSB ................................ 376 RO-SF .............................. 292
621................................... 207 984N ................................ 164 OC .................................... 294 RGR ................................. 370 RO-UN ............................. 292
623........................... 201, 217 A00 .................................. 202 OP .................................... 294 RGS .................................. 370
624........................... 195, 210 1100................................. 172 RGS02 .............................. 370 RP .................................... 350
1101................................. 172 A5 .................................... 375 PL1 .................................... 57
625........................... 194, 210
626........................... 191, 207 1102................................. 172 A245 ................................ 375 RG01 ................................ 317 RQG1 ................................. 62
1103................................. 173 PP .................................... 294 RQP1 ................................. 50
627........................... 191, 207 B00 .................................. 202
628........................... 195, 210 1104................................. 173 RH ...................................... 80 RQP2 ................................. 51
PW2 ................................... 61 RHYS .................................. 82
631........................... 206, 211 1109................................. 173 BC .................................... 293 RQP5 ................................. 52
632................................... 205 1124................................. 174 BP .................................... 293 QDC ................................. 320 RHYT .................................. 83 RQP6 ................................. 53
634................................... 205 1125................................. 174 QDP ................................. 320 RHF .................................. 364
1126................................. 172 C24................................... 316 RSC ......................58, 59, 182
638................................... 219 RIF-06 ...................... 360, 361
639................................... 219 1154................................. 174 C27................................... 316 R01 .................................. 172
R02 .................................. 172 RIF-10 ...................... 356, 357 RSCN ................................ 373
653........................... 198, 215 C80................................... 316
1200................................. 170 R03 .................................. 173 RIF-12 ...................... 358, 359
654........................... 198, 215 C81................................... 316 RSG .................................... 77
1201................................. 170 R04 .................................. 173 RIF-E06 .................... 360, 361
655........................... 199, 215 C81N ................................ 316 RSGF .................................. 77
1202................................. 170 R09 .................................. 173 RIF-E10 .....................356-359
656........................... 199, 215 C99................................... 316 RIF-EA08 ................. 360, 361 RSGY .................................. 77
656L................................. 215 1204................................. 170
1213................................. 171 CP01 ................................ 315 R14 .................................. 362 RIF-EA12 ..................356-359 RT7 .................................... 68
657................................... 215 R15 .................................. 371 RIF-FA.............................. 363
658................................... 215 1214................................. 171 RT7-M .............................. 314
1215................................. 171 CS10................................. 350 RIF14-1 ............................ 362 RT7N .................................. 69
660................................... 212 CS14................................. 350 R24 .................................. 174
1217................................. 171 R25 .................................. 174 RIF15 ............................... 371 RT7T .................................. 70
663................................... 213 CWS ................................. 350
664................................... 218 1287................................. 170 R26 .................................. 172 RKS131 ............................ 290 RT7TN ................................ 71
665................................... 212 DF2A .................................. 33 R54 .................................. 174 RT8 .................................... 72
666................................... 212 3301................................. 182 RL19 ................................ 301 RT8N .................................. 73
667................................... 212 3302................................. 183 E358................................. 375 R13Y ................................ 346 RL20 ................................ 334 RT8T .................................. 74
668........................... 211, 213 3302F............................... 183 R16HP ............................. 347 RL20SH .................... 308, 334 RT8TN ................................ 75
671................................... 213 3304................................. 184 FB2 .................................... 66 R20HP ............................. 347 RL21 ................................ 306 RTH1 .................................. 56
672................................... 213 3309................................. 184 R20M-1 ............................ 348 RL22 ................................ 308
3311................................. 182 FC61................................. 294 R20M-3 ............................ 348 RTI ................................... 366
673................................... 213 FC62................................. 294 RL26 ................................ 305
674........................... 199, 215 3313................................. 185 R20M-12V ........................ 347 RL26D .............................. 306
3315................................. 185 FC62C............................... 294 R20M-24V ........................ 347 RWA ................................... 76
675........................... 200, 216 RL27 ................................ 305
3317................................. 185 FK61 ................................ 285 R20-MTOOL ..................... 348
676................................... 216 RL27D .............................. 306 S1..................................... 284
677........................... 200, 216 3320................................. 186 FK61L .............................. 313 R20QC .............................. 348
R32M-1 ............................ 349 RL29 ................................ 306 S1H .................................. 284
678................................... 215 3340................................. 183 FK61LM ........................... 313 RL30 ................................ 297 S2..................................... 284
3340N .............................. 184 FK61M ............................. 285 R32M-3 ............................ 349
679................................... 215 R32M-12V ........................ 349 RL32 ................................ 298 S2H .................................. 284
680........................... 196, 214 3341................................. 183 FK62 ................................ 285 RL35 ................................ 298 S2L................................... 284
3342................................. 186 FK62L .............................. 313 R32M-24V ........................ 349
681........................... 196, 214 R32-MTOOL ..................... 349 RL40 ................................ 298 S3..................................... 284
682........................... 197, 214 FK62LM ........................... 313 RL45 ................................ 297 S3H .................................. 284
6910K .............................. 168 FK62M ............................. 285 R32NC-3 .......................... 349
683........................... 197, 214 6933K .............................. 168 R32QC .............................. 349 RL50 ................................ 299 S4..................................... 265
685................................... 218 6935K .............................. 168 FS1072......................... 78, 79 RL55 ................................ 300 S5..................................... 265
686................................... 208 6935KL ............................ 168 R60 .................................. 375 RL60 ................................ 300 S6..................................... 263
686M................................ 208 6937K .............................. 168 G23 .................................. 176 R61 .................................. 375 RL65 ................................ 300 S6M.................................. 263
696................................... 208 6944K .............................. 168 G54 .................................. 176 R62 .................................. 375 RL70 ................................ 300 S6S................................... 263
G57 .................................. 176 R64 .................................. 375 RL72 ................................ 298 S7..................................... 247
750..................................... 82 R67 .................................. 375 RL74 ................................ 298 S7N .................................. 258
750-M .............................. 315 G58 .................................. 176
GP01 ................................ 175 RL75 ................................ 298 S8..................................... 248
Page 2 Q U A L I T Y H O S E A N D F I T T I N G S
Alphanumeric Index
S8N .................................. 259 S75SS............................... 240 S940................................. 286 T204................................. 108 T417................................. 132 T789................................. 144
S9..................................... 248 S76................................... 250 S940F............................... 286 T204SS............................. 221 T423................................. 133 T790................................. 139
S9N .................................. 259 S77................................... 243 S940FM............................ 286 T205................................. 104 T424................................. 128 T791................................. 147
S10................................... 264 S78................................... 251 S941................................. 286 T206................................. 104 T425................................. 128 T792................................. 141
Intro
S11................................... 248 S79................................... 251 S941F............................... 286 T207................................. 109 T426................................. 125 T792F............................... 141
S11N ................................ 259 S80................................... 238 S941FM............................ 286 T208................................. 109 T428................................. 128 T792G .............................. 141
S12................................... 272 S80N ................................ 256 S951................................. 288 T209................................. 105 T453................................. 131 T792M.............................. 141
S13................................... 265 S81................................... 239 S951F............................... 288 T209E............................... 105 T454................................. 131 T792N .............................. 141
S15................................... 265 S81N ................................ 256 S951FM............................ 288 T209SS............................. 221 T455................................. 131 T793................................. 149
S16................................... 247 S82................................... 242 S952................................. 288 T212......................... 103, 111 T456................................. 131 T793C............................... 151
S16N ................................ 258 S82N ................................ 257 S952F............................... 288 T213................................. 120 T457................................. 131
S952FM............................ 288 T215................................. 120 T901................................. 153
S17................................... 264 S83................................... 244 T474................................. 131 T901P .............................. 153
S18................................... 265 S84................................... 242 S953................................. 289 T217................................. 120 T475................................. 131
S954................................. 289 T218................................. 121 T902................................. 153
S19................................... 266 S84N ................................ 256 T477................................. 131 T903................................. 154
S20................................... 251 S85................................... 254 S957................................. 289 T219................................. 106 T480................................. 129
S958................................. 289 T220................................. 123 T904................................. 154
S20N ................................ 260 S86................................... 271 T481................................. 130 T905................................. 153
S961................................. 313 T221................................. 104
Hose
S21................................... 251 S87................................... 272 T482................................. 130 T909................................. 153
S21N ................................ 260 S88................................... 271 S962................................. 313 T222......................... 103, 111 T484................................. 129
T223................................. 121 T909E............................... 153
S23................................... 264 S89................................... 255 S967................................. 286 T485................................. 133 T913................................. 157
S24................................... 238 S90................................... 270 S968................................. 286 T224................................. 110
T225................................. 110 T701................................. 134 T915................................. 157
S24N ................................ 255 S91................................... 271 S970................................. 287 T917................................. 157
S970F............................... 287 T226................................. 104 T701H .............................. 134
S25................................... 242 S92................................... 272 T226SS............................. 220 T923................................. 161
S25N ................................ 257 S93................................... 253 S970FM............................ 287 T701P .............................. 134 T924................................. 154
S971................................. 287 T227................................. 104 T702................................. 134
S26................................... 239 S94................................... 255 T227SS............................. 220 T925................................. 154
S26N ................................ 256 S94N ................................ 261 S971F............................... 287 T702H .............................. 134 T926................................. 153
S971FM............................ 287 T228................................. 110 T702N .............................. 136
S27................................... 238 S95................................... 254 T232................................. 103 T933................................. 158
S27N ................................ 256 S95N ................................ 261 S976................................. 287 T702SS............................. 222 T933C............................... 160
S976F............................... 287 T232N .............................. 106 T703................................. 137
S28................................... 242 S96................................... 254
Couplings
T234................................. 103 T935................................. 158
S28N ................................ 257 S96N ................................ 261 S977................................. 287 T704................................. 137 T935C............................... 160
S977F............................... 287 T234N .............................. 106 T704SS............................. 222
S29................................... 245 S97................................... 291 T238................................. 123 T936................................. 158
S29N ................................ 257 S97AK .............................. 291 S979................................. 283 T705................................. 135 T936C............................... 161
S980................................. 283 T239................................. 123 T706................................. 135
S31................................... 242 S100................................. 268 T250................................. 113 T937................................. 159
S31N ................................ 256 S101................................. 270 S981................................. 283 T707................................. 137 T937C............................... 161
S982................................. 283 T250R .............................. 113
S32................................... 246 S102................................. 241 T251................................. 113 T708................................. 137 T944................................. 158
S33................................... 290 S103................................. 265 S982C............................... 283 T709................................. 136 T944C............................... 160
T252................................. 113
S34................................... 290 S104................................. 245 T253................................. 118 T709E............................... 136 T945................................. 158
SA6 .................................. 280 T709SS............................. 222
S35................................... 290 S105................................. 243 SA7 .................................. 252 T254................................. 118 T945C............................... 160
S36................................... 290 S106................................. 277 T257................................. 119 T713................................. 145 T946................................. 158
SA7N ................................ 261 T714................................. 145
S37................................... 290 S107................................. 270 SA8 .................................. 252 T258................................. 119 T946C............................... 160
S39................................... 242 S108................................. 269 T260................................. 113 T715................................. 146 T963................................. 155
SA8N ................................ 261
S39N ................................ 256 S109................................. 269 T263................................. 114 T716................................. 147 T971................................. 155
SA9 .................................. 252
Adaptors
S40................................... 281 S110................................. 269 T264................................. 122 T717................................. 147 T972................................. 155
SA9N ................................ 261 T973................................. 155
S40K ................................ 281 S111................................. 277 SA10 ................................ 280 T264B .............................. 122 T717A .............................. 147
S40M................................ 282 S112................................. 272 T264C............................... 122 T717B .............................. 147 T980................................. 155
SA15 ................................ 280 T981................................. 155
S42................................... 281 S113................................. 277 SA17 ................................ 280 T265................................. 112 T717L............................... 147
S42K ................................ 281 S114................................. 260 T266................................. 113 T720................................. 152 T982................................. 155
SA18 ................................ 280 T983................................. 155
S42M................................ 282 S115................................. 277 SA19 ................................ 280 T267................................. 113 T721................................. 135
S43................................... 241 S116................................. 277 T268......................... 111, 115 T723................................. 152 T987................................. 156
SA20 ................................ 252 T987S............................... 156
S44................................... 240 S117................................. 277 SA20N .............................. 261 T271................................. 114 T724................................. 138
T271R .............................. 114 T725................................. 138 T991................................. 157
S45................................... 242 S118................................. 277 SA23 ................................ 280 T993................................. 159
S46................................... 241 S119................................. 278 SA51 ................................ 280 T272................................. 114 T726................................. 135
T273................................. 114 T727................................. 135 T993C............................... 161
S46SS............................... 241 S120................................. 278 SJK ................................... 290
T274................................. 119 T728................................. 138 V00 .................................. 188
Accessories
S47................................... 244 S121................................. 278
S47N ................................ 257 S122................................. 278 SR ...................................... 58 T275................................. 119 T729................................. 145 V01 .................................. 190
S48................................... 244 S123................................. 278 SRF .................................... 59 T276................................. 119 T730................................. 146 V02 .................................. 190
S48N ................................ 257 S124................................. 278 T277................................. 119 T733................................. 148 V03 .................................. 192
T1A .................................... 30 T278................................. 119 T733C............................... 150 V04 .................................. 193
S49................................... 242 S125................................. 278 T1D .................................... 38
S49N ................................ 257 S126................................. 279 T279................................. 119 T735................................. 148 V07 .................................. 194
T1F..................................... 55 T280................................. 116 T735C............................... 150 V09 .................................. 192
S50................................... 244 S127................................. 279 T2A .................................... 31 T281................................. 116 T736................................. 149 V20 .................................. 201
S50N ................................ 257 S128......................... 247, 253 T3KA .................................. 32 T282................................. 117
S51................................... 262 S130................................. 246 T736C............................... 151 V23 .................................. 201
T2D .................................... 39 T282S............................... 117 T737................................. 149 V24 .................................. 195
S52................................... 262 S130P .............................. 246 T3KD .................................. 40 T283................................. 117 T737C............................... 151 V25 .................................. 194
S53................................... 237 S131................................. 290 T2S..................................... 47 T284................................. 116 T744................................. 148 V26 .................................. 191
S53N ................................ 255 S134................................. 263 T5....................................... 54 T285................................. 123 V27 .................................. 191
S53P ................................ 237 S135................................. 245 T744C............................... 150
TJ2D .................................. 42 T286................................. 107 T745................................. 148 V28 .................................. 195
S54................................... 237 S137................................. 269 T287................................. 118 V53 .................................. 198
S56................................... 262 S138................................. 269 TJ2401 ............................... 43 T745C............................... 150
T287SS............................. 221 V54 .................................. 198
Filters
C O N N E C T I N G P A R T N E R S H I P S Page 3
Contents
Page No Page No
Page 4 Q U A L I T Y H O S E A N D F I T T I N G S
Contents
Page No Page No
HYDRAULIC FILTERS and
ADAPTORS SECTION 223 to 308 RESERVOIR ACCESSORIES 351 to 390
Intro
Hose
Pictorial Index ........................................................352, 353
Information about RIF-E and RIF-EA Spin-Ons ........354, 355
RIF-10 Inline Spin-On Filters 1.1/4” Ports ................356, 357
RIF-12 Inline Spin-On Filters 1.1/2” Ports ................358, 359
RIF-06 Inline Spin-On Filters 3/4” Ports ...................360, 361
RIF14-1 Inline Spin-On Filters 1” Ports ............................362
RIF-FA Inline Spin-On Filters 3/8” Ports ...........................363
Couplings
RHF Heavy Duty Inline Filters ..................................364, 365
RTI and RFI Tank Top Filters ....................................366, 367
Contents ........................................................................224 RCF Combination Filters .........................................368, 369
Introduction to Section ..................................................225 RG & REI Clogging Indicators .........................................370
Dash Size Numbering Rules ....................................226, 227 RIF15 Inline Spin-On Water Trap Filter ............................371
Pictorial Index .................................................... 228 to 236 RLG & RLGT Level and Temperature Gauges ..................372
BSP Adaptors ..................................................... 237 to 255 RSCN Suction Strainers ..................................................373
NPT Adaptors ..................................................... 255 to 261 RD Diffusers ...................................................................374
JIC Adaptors ...................................................... 262 to 272 R60 and R300 Air Breather Filters ..................................375
Joiner (Tube Weld) .........................................................272 RFSB Filler/Strainer/Air Breathers .....................................376
Metric Adaptors ................................................. 273 to 276 R381 Push-On Filler Cap/Air Breather .............................377
Adaptors
ORFS Adaptors ................................................... 277 to 279 R365 Filler Strainer .........................................................377
Introduction to Filtration ........................................378, 379
SAE (Threads) Adaptors ..................................................280
Selection of the Filter Size ..............................................380
SAE (Flanges) Clamps, Adaptors, Blocks ............. 281 to 289
Nominal Filtration, Beta Rating, Absolute Filtration ............381
Swivel Joints ..................................................................290 Pressure Drop Flow Graphs ....................................382, 383
UNO Adaptors ...............................................................291 Warnings and Filter Selection Guidelines ................384, 385
O Rings ..........................................................................292 Effect of Temperature and Viscosity ......................386, 387
Plastic Caps and Plugs ............................................293, 294 Cross Reference for RIF-E and RIF-EA Spin-Ons.......388, 389
Tube Bends ............................................................295, 296 Instructions for Changing Filter Elements .......................390
RYCOLOK Adaptors ........................................... 297 to 308
TECHNICAL SECTION 391 to IBC
Accessories
RYCOLOK Ball Valves .............................................307, 308
Hose Selection Nomograph ............................................391
How to Order RYCO Hose Assemblies....................392, 393
Cut-Off Allowance .........................................................393
ACCESSORIES SECTION 309 to 350 Hose Selection Guide .............................................394, 395
Safety Guide ...................................................... 396 to 399
Safety Guide – Maximum Temperature Limits.................399
Characteristics of Hose Elastomers .................................400
Chemical Compatibility Chart ........................................401
Assembly Instructions
Field Attachable Non-Skive ......................................402
Field Attachable Skive ..............................................403
BITELOK One-Piece Crimp Non-Skive .......................404
Filters
Check Valves ..................................................................335 S134 J-Lok Flareless Tube Fittings .....................414, 415
Airline Couplings .............................................. 336 to 344 Hose Assembly – Installation Guide ........................416, 417
Crimping Equipment .......................................... 345 to 350 Factor of Safety..............................................................418
Cut-Off Saws .................................................................350 Thread and Connector Working Pressures .......... 419 to 422
Thread Dash Sizes/Tube Dash Sizes.................................423
Thread & Connector Identification ..................... 424 to 434
Torque Assembly Values .........................................435, 436
Abbreviations .................................................................440
Terms and Conditions of Sale ......................................... IBC
H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 5
Dash Size Part Numbering
One of the many, well recognised advantages of RYCO Hydraulics products is that virtually all parts are branded with the
RYCO name and Part Number, making for easy identification and reducing the chance for errors.
The Part Number includes the Size of the Hose, or Thread or Connector (“Dash Size Part Numbering”).
4. S27-0202
S27 is BSPT Male Nipple Series
-0202 is size 1/8” by 1/8”.
1. Hose Couplings
Part No. T209-0406
60° SEAT
T209 is the Group Designator for NPT Male
T200 Series BITELOK One-Piece Crimp Couplings.
T2 = T200 Series BITELOK One-Piece Crimp Couplings
09 = NPT Male (End Style Termination)
THREAD DASH NPT
HOSE SIZE SIZE SIZE MALE -0406 is the Size Designator (Dash Size)
(Hose Size then Thread Size)
DN inch inch PART NO -04 = Hose Size 4/16” = 1/4”
-06 = Thread Size 6/16” = 3/8”
6 1/4 1/8 -0402 T209-0402
6 1/4 1/4 -0404 T209-0404
6 1/4 3/8 -0406 T209-0406
STRAIGHT
2. Adaptors
Part No. RL100-0607
RYCOLOK RL100 is the Group Designator for RYCOLOK Female
STAPLE THREAD TUBE DASH FEMALE SWIVEL
Swivel to UNO Male (O Ring Boss)
SIZE SIZE SIZE SIZE UN O RING MALE
-0607 is the Dash Size (A end then B end)
mm inch inch PART NO -06 = 6 mm Staple Size
-07 = 7/16” UNO Male (O Ring Boss)
A B
6 7/16 1/4 -0607 RL100-0607
Page 6 Q U A L I T Y H O S E A N D F I T T I N G S
Dash Size Part Numbering
Intro
1. For Hose
the number of SIXTEENTHS of an inch in the Inside Diameter.
Hose
a) the number of MILLIMETRES in the OD of the Male Thread.
(pitch of thread is sometimes included)
b) Tubing and Tube Bite: the number of MILLIMETRES in the Outside Diameter of the Tube.
Couplings
6. For Hose Protection
RWA, RH, LS - Inside Diameter in MILLIMETRES.
FS1072 - Inside Diameter in SIXTEENTHS of an inch.
RSG/RSGY/RSGF - Outside Diameter in MILLIMETRES.
Adaptors
Rules for “Dash Size” Part Numbering
1. HYDRAULIC HOSE
Part Number comprises the Hose Series Number followed by the Dash Size.
Note: For Dash Sizes -02, -03, -04, -05, -06 and -08 the “0” is not included in the Part Number except for Spiral Hose.
Hose Series Numbers are shown in Hose Pictorial Index on pages 16 to 20.
Dash Sizes are shown in the Quick Reference Chart on page 9.
Accessories
Examples
-16 size SR Series Hose is SR16
-12 size M2 Series Hose is M212
-10 size RTH1 Series Hose is RTH110
-08 size HSPA Series (Spiral) Hose is HSP08A
Note
If there are letters at the end of the Hose Series Number, Dash Size comes before letters.
DF2A, H12A, H12D, H12S, H13A, H13D, H13S, H15D, HSHA, HSPA, M2G, RT7N, RT7T, RT7TN, RT8N, RT8T, RT8TN,
T1A, T1D, T1F, T2A, T2D, T2S, T3KA, T3KD, TJ2D, TXA2D.
Filters
Examples
-20 size H12A Series Hose is H1220A
-32 size H13D Series Hose is H1332D
-06 size T3KA Series Hose is T3K6A
-06 size RT7TN Series hose is RT76TN
Technical
C O N N E C T I N G P A R T N E R S H I P S Page 7
Dash Size Part Numbering
2. HOSE COUPLINGS
Part Numbers comprise Coupling Series and End Style Number followed by the Dash Size of the Hose and the Dash Size of
either the Thread or Connector Size.
Coupling Series and End Style Numbers are described at start of Hose Coupling Section. (See page 86 and pages 96 to 98).
Examples
1. Field Attachable Insert 1/2” BSPT Male for 3/8” hose.
Order Part No. 601-0608
601 - 06 08
2. T200 BITELOK One-Piece Crimp Coupling 3/4” hose x 1.1/16” JIC Female
Order Part No. T204-1217
T204 - 12 17
3. ADAPTORS
Part Numbers comprise of Group Designator followed by Dash Size.
(Group Designators are shown in Adaptors Pictorial Index pages 228 to 236).
Examples
1. S27N - 12 08
2. S91 - 12 21
Group Designator for -12 = 12/16” = 3/4” thread (JIC) (A)
JIC Male UN O Ring Male
90° Elbow -21 = 21/16” = 1.5/16” thread (UNO) (B)
There are supplementary rules which determine the listing order for multi-ended adaptors.
These rules are shown in detail on pages 226 to 227.
See page 423 for Important Note regarding Thread Dash Sizes/Tube Dash Sizes.
Page 8 Q U A L I T Y H O S E A N D F I T T I N G S
Dash Size Part Numbering
Intro
Read off Dash Size in far left column (-21).
DASH * BSP NPT JIC & UNO SAE FLARE ORFS DASH ** METRIC
SIZE inch inch-TPI inch-TPI inch-TPI inch-TPI inch-TPI SIZE mm mm x PITCH
Hose
-05 5/16 5/16 - 24 5/16 - 24 -05 5
-06 3/8 3/8 - 19 3/8 - 18 3/8 - 24 3/8 - 24 -06 6
-07 7/16 7/16 - 20 7/16 - 20 -07 7
-08 1/2 1/2 - 14 1/2 - 14 1/2 - 20 1/2 - 20 -08 8
-09 9/16 9/16 - 18 9/16 - 18 -09 9
-10 5/8 5/8 - 14 5/8 - 18 -10 10
-11 11/16 11/16 - 16 -11 11
Couplings
-12 3/4 3/4 - 14 3/4 - 14 3/4 - 16 3/4 - 16 -12 12
-13 13/16 13/16 - 16 -13 13
-14 7/8 7/8 - 14 7/8 - 14 -14 14 14 x 1,5 (-1415)
-15 15/16 -15 15
-16 1 1 - 11 1 - 11.1/2 1 - 14 -16 16 16 x 1,5 (-1615)
-17 1.1/16 1.1/16 - 12 1.1/16 - 14 -17 17
-18 1.1/8 -18 18 18 x 1,5 (-1815)
Adaptors
-19 1.3/16 1.3/16 - 12 -19 19
-20 1.1/4 1.1/4 - 11 1.1/4 - 11.1/2 -20 20 20 x 1,5 (-2015)
-21 1.5/16 1.5/16 - 12 -21 21
-22 1.3/8 -22 22 22 x 1,5 (-2215)
-23 1.7/16 1.7/16 - 12 -23 23
-24 1.1/2 1.1/2 - 11 1.1/2 - 11.1/2 -24 24 24 x 1,5 (-2415)
-25 1.9/16 -25 25
Accessories
-26 1.5/8 1.5/8 - 12 -26 26 26 x 1,5 (-2615)
-27 1.11/16 1.11/16 - 12 -27 27
-28 1.3/4 -28 28
-29 1.13/16 -29 29
30 x 1,5 (-3015)
-30 1.7/8 1.7/8 - 12 -30 30
30 x 2,0 (-3020)
-31 1.15/16 -31 31
-32 2 2 - 11 2 - 11.1/2 2 - 12 -32 32
-33 2.1/16 -33 33 33 x 1,5 (-3315)
Filters
36 x 1,5 (-3615)
-36 2.1/4 -36 36
36 x 2,0 (-3620)
-40 2.1/2 2.1/2 - 11 2.1/2 - 8 2.1/2 - 12 -40 40
42 x 1,5 (-4215)
-42 2.5/8 -42 42
42 x 2,0 (-4220)
-48 3 3 - 11 3-8 -48 48
Technical
H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 9
Hydraulic Hose and Coupling Tolerancing
There are various societies and organisations that develop specifications for Hydraulic Hose. The major ones are:
SAE The Society of Automotive Engineers
EN European Normes (based on the former DIN German standards)
ISO International Organization for Standardization
AS Australian Standards
These standards cover the performance specifications and dimensional tolerances of Hydraulic Hose.
SAE dimensional tolerances are the most widely used. EN, ISO and AS dimensional tolerances are similar to
the corresponding SAE standard. Therefore, it is generally possible to meet the dimensional tolerances of these
standards with a single series of hose.
In the main, EN (DIN) standards have higher working pressures than their corresponding SAE standards.
Dimensional tolerances of these standards are quite broad. Hoses not manufactured to tight tolerance control may
still meet these standards, but will perform poorly due to compression variations and will have assembly difficulties.
This is not commonly understood. Hence, the common misconception stated above.
RYCO Hydraulics has its own Hydraulic Hose Specification. RYCO dimensional tolerances are much tighter than
SAE or EN, and often have higher maximum working pressures.
Close tolerancing enables RYCO to provide higher performance Hydraulic Hose. RYCO Couplings are designed to
match technically superior RYCO Hydraulic Hose. Superior technology gives Safer, Stronger and Longer Lasting
Hose Assemblies.
Page 10 Q U A L I T Y H O S E A N D F I T T I N G S
Safety Zone
SAFETY ZONE
The RYCO SAFETY ZONE provides an increased margin of operational safety when using RYCO MATCHED HOSE AND FITTINGS.
Intro
Hose tolerance bands for Hose Bore, Reinforcement Diameter, Braidwall, Cover Thickness and Concentricity of RYCO Hydraulic
Hoses are typically twice as stringent as those specified by SAE and EN/DIN standards.
RYCO Hydraulics fittings and hydraulic hoses are designed and manufactured to meet and exceed relevant industry standards.
When assembled, RYCO matched hydraulic hose and fittings provide safer, qualified high performance hose assemblies that are
proven to meet and exceed the performance requirements of our customers.
Using strict methods, RYCO Hydraulics manufactures Hydraulic Hose that is more dimensionally consistent and, when matched
with RYCO Fittings, results in increased safety.
Hose
SAFETY SAYS
“DO NOT MIX ‘N’ MATCH
Couplings
OR ELSE PAY THE PRICE!”
Adaptors
Accessories
Filters
Technical
C O N N E C T I N G P A R T N E R S H I P S Page 11
RYCO Hydraulics Quality
Company policy is to supply products and services that meet or exceed industry standards.
These standards include SAE, EN (DIN), AS, ISO, JIS, BS and BCS.
Quality Control (QC) and Quality Assurance (QA) ensures customer confidence and customer satisfaction.
Intro
As a manufacturer of quality hydraulic hose and fittings, RYCO Hydraulics ensures that our products are accredited by
independent third party organisations.
Some of the third party accreditations that RYCO Hydraulics manufactured product have achieved include:
Hose
Couplings
Adaptors
RYCO Hydraulics recommends SAE J1273 as a guide to the selection, manufacture, installation and
servicing of hydraulic hose assemblies. RYCO Hydraulics complies with and exceeds third party accreditations as well as
international ISO and EN (DIN) standards.
RYCO Hydraulics specifically design and manufacture hydraulic hose and fittings to “match” each other for greater performance
Accessories
and safety. Use only hose assemblies that consist of RYCO “matched” hydraulic hose with RYCO “matched” fittings.
RYCO Hydraulics testing and evaluation processes guarantee the performance and quality required to meet the demands of
today’s applications to safely convey fluids at high pressure.
RYCO Hydraulics are proud members of, and contribute to, the world’s main industry groups including:
Patented
Page 14 Q U A L I T Y H O S E A N D F I T T I N G S
Intro
Hydraulic
Hose
Hose
Couplings
Adaptors
Accessories
Filters
Technical
H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 15
Hose – Pictorial Index
Size Performance
RYCO Hose Series Inside
Diameter
Recommended
For Construction
Specifications
Met or Exceeded
PAGE
SAE 100R1AT
Synthetic rubber tube.
30 T1A -3 to -32
(3/16” to 2”)
High pressure
hydraulic oil lines.
One wire braid.
Thin, non-skive
AS 3791 100R1AT
DIN 20022-1SN
EN 853 Type 1SN
AVENGER black cover.
ISO 1436 - R1AT & 1SN
SAE 100R2AT
Synthetic rubber tube.
32 T3KA -4 to -16
(1/4” to 1”)
hydraulic oil lines,
210 bar (3,050 psi) in
One or two wire braids.
Thin, non-skive
SAE 100R17
AVENGER all sizes. black cover.
33 DF2A -4 to -16
(1/4” to 1”)
hydraulic oil lines,
two wire hose with
one wire dimensions
Two wire braids.
Thin, non-skive
SAE 100R16
AS 3791 100R2AT
EN 857 Type 2SC
DINFLEX and higher flexibility.
black cover.
ISO 1436
SAE 100R12
AS 3791 100R12
SAE 100R13
SAE 100R1AT
High pressure Synthetic rubber tube.
38 T1D -4 to -32
(1/4” to 2”)
hydraulic oil lines.
Very high abrasion
One wire braid.
Thin, non-skive
AS 3791 100R1AT
DIN 20022-1SN
EN 853 Type 1SN
DIEHARD resistant cover. black cover.
ISO 1436 - R1AT & 1SN
SAE 100R2AT
High pressure Synthetic rubber tube.
39 T2D -4 to -32
(1/4” to 2”)
hydraulic oil lines.
Very high abrasion
Two wire braids.
Thin, non-skive
AS 3791 100R2AT
DIN 20022-2SN
EN 853 Type 2SN
DIEHARD resistant cover. black cover.
ISO 1436 - R2AT & 2SN
High pressure
hydraulic oil lines. Synthetic rubber tube.
40 T3KD -4 to -16
(1/4” to 1”)
Very high abrasion
resistant cover.
210 bar (3,050 psi) in
One or two wire braids.
Thin, non-skive
SAE 100R17
DIEHARD black cover.
all sizes.
Page 16 Q U A L I T Y H O S E A N D F I T T I N G S
Hose – Pictorial Index
Size Performance
RYCO Hose Series Inside
Diameter
Recommended
For Construction
Specifications
Met or Exceeded
Intro
PAGE
TJ2D
High pressure
Synthetic rubber tube.
Hydraulic Jack Material Handling
-4 & -6 Two wire braids.
42 DIEHARD (1/4” & 3/8”)
applications.
Very high abrasion
Thin, non-skive
Institute Specification
IJ 100 (July 1979)
black cover.
JACK resistant cover.
SAE 100R12
Very high pressure AS 3791 100R12
Hose
Black cover. (-12 to -32)
DIEHARD resistant cover.
ISO 3862 Type R12
Extremely high
SAE 100R13
Couplings
Extremely high
47 T2S -4 to -32
(1/4” to 2”)
hydraulic oil lines.
Extremely abrasion
resistant exterior
Two wire braids.
Thin, black cover with
exterior protection
AS 3791 100R2AT
DIN 20022-2SN
EN 853 Type 2SN
SLIDER protection layer. layer. ISO 1436 - R2AT & 2SN
Adaptors
SAE 100R12
Very high pressure Synthetic rubber tube.
AS 3791 100R12
Accessories
SLIDER protection layer. layer.
ISO 3862 Type R13
SAE 100R1AT
High temperature, Synthetic rubber tube.
50 RQP1 -4 to -16
(1/4” to 1”)
high pressure oil lines;
and some phosphate
One wire braid.
Thin, non-skive
AS 3791 100R1AT
DIN 20022-1SN
EN 853 Type 1SN
SURVIVOR ester fluids. blue cover.
ISO 1436 - R1AT & 1SN
SAE 100R2AT
High temperature, Synthetic rubber tube.
51 RQP2 -4 to -32
(1/4” to 2”)
high pressure oil lines;
and some phosphate
Two wire braids.
Thin, non-skive
AS 3791 100R2AT
DIN 20022-2SN
EN 853 Type 2SN
SURVIVOR ester fluids. blue cover.
Filters
RQP5
-4 to -32 medium to high Polyester inner braid,
SAE J1402 Type AII
52 (3/16” to pressure hydraulic oil
lines; some phosphate
one wire braid.
Blue polyester
(Up to -12)
SURVIVOR 1.13/16”) AS 3791 100R5
ester fluids. braid cover.
RQP6 -4 to -12
Low pressure
Synthetic rubber tube.
SAE 100R6
Technical
T5
-4 to -32 pressure hydraulic oil Polyester inner braid,
SAE J1402 Type AII
54 (3/16” to lines. Also suitable
for fuel lines, airbrake
one wire braid.
Black polyester
(Up to -12)
TRUCKER 1.13/16”) AS 3791 100R5
lines, etc. braid cover.
H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 17
Hose – Pictorial Index
Size Performance
RYCO Hose Series Inside
Diameter
Recommended
For Construction
Specifications
Met or Exceeded
PAGE
T1F
SAE 100R1AT
Synthetic rubber tube. AS 3791 100R1AT
-3 to -12 Fire suppression
55 FIRE (3/16” to 3/4”) systems.
One wire braid.
Red cover.
DIN 20022-1SN
EN 853 Type 1SN
SUPPRESSION ISO 1436 - R1AT & 1SN
56 RTH1 -4 to -16
(1/4” to 1”)
Hydraulic oil, air,
water, at high and
low temperatures.
Stainless steel wire
braid.
SAE 100R14
TEFLON *DuPont Reg. TM
57 PL1 -4 to -12
(1/4” to 3/4”)
Low pressure
hydraulic oil lines, air
and water.
Synthetic rubber tube.
One textile braid.
Black cover.
PUSH ON
58 SR -12 to -48
(3/4” to 3”)
Hydraulic oil suction
and low pressure
return lines.
Textile reinforcement
with spiral helix wire.
SAE 100R4
AS 3791 100R4
(except -48 size)
SUCTION Black cover.
SRF
Hydraulic oil suction
Synthetic rubber tube.
and low pressure
-12 to -32 Textile reinforcement SAE 100R4
59 COMPACT (3/4” to 2”)
return lines. Half
SAE bend radius for
with spiral helix wire. AS 3791 100R4
SUCTION Black cover.
compact installations.
60
TW1 -4 to -8
(1/4” to 1/2”)
Hot water pressure
washer applications.
Synthetic rubber tube.
One wire braid.
TORNADO Grey, skive type cover.
WASHER
61
PW2 -4 to -6
(1/4” to 3/8”)
Hot water pressure
washer applications.
Synthetic rubber tube.
Two wire braids.
Black, skive type
PRESSURE
WASHER cover.
62 RQG1 -4 to -16
(1/4” to 1”)
including automotive
application. Max
working pressure 2,6 MPa,
Synthetic rubber tube.
One wire braid.
Blue cover.
Association
Approval No. 5523
LPG/D temp +125°C.
AS/NZS 1869 Class D
M2G
Synthetic rubber tube.
-4 to -12 Max working pressure Association
63 (1/4” to 3/4”) 2,6 MPa,
Two textile braids.
Black cover.
Approval No. 4247
LPG/C temp + 65°C. AS/NZS 1869 Class C
64 M1 -4 to -6 Low Pressure
(1/4” to 3/8”) fuel lines.
Synthetic rubber tube.
One textile braid.
Black cover.
SAE 30R7
FUEL LINE
65 M2 -4 to -12
(1/4” to 3/4”)
hydraulic oil lines, anti
freeze solutions and
Synthetic rubber tube.
Two textile braids.
Black cover.
AS 3791 100R3
DIN 20021-2TE
TEXTILE water. ISO 4079 Type R3
Automotive air
Synthetic rubber tube
Page 18 Q U A L I T Y H O S E A N D F I T T I N G S
Hose – Pictorial Index
Size Performance
RYCO Hose Series Inside
Diameter
Recommended
For Construction
Specifications
Met or Exceeded
Intro
PAGE
67
MP1 -4 to -20
Multi purpose hose.
Air, water, petroleum
(1/4” to 1.1/4”) oils, kerosene and
Synthetic rubber tube.
One textile braid.
RMA Class A tube.
RMA Class B cover.
MULTI- Red cover.
PURPOSE fuel oils.
68 RT7 -2 to -12
(1/8” to 3/4”)
hydraulic oil lines,
where light weight &
nylon tube.
One nylon braid.
AS 3791 100R7
EN 855 Type R7
Hose
corrosion resistance Black thermoplastic
SPIDERLINE are required. polyurethane cover.
(except RT72)
69 RT7N -4 to -12
(1/4” to 3/4”)
hydraulic oil lines,
where electrical
non-conductivity
polyester tube.
One polyester braid.
Orange thermoplastic
SAE 100R7
AS 3791 100R7
EN 855 Type R7
ISOLATOR is required. polyurethane cover.
Couplings
RT7T
Thermoplastic
High pressure
nylon tube. SAE 100R7
-4 to -8 hydraulic oil lines,
70 SPIDERLINE (1/4” to 1/2”) where twin hoses are
One nylon braid.
Black thermoplastic
AS 3791 100R7
EN 855 Type R7
TWIN required.
polyurethane cover.
RT7TN
High pressure Thermoplastic
hydraulic oil lines, polyester tube. SAE 100R7
-4 to -8
71 ISOLATOR (1/4” to 1/2”)
where electrical non-
conductivity and twin
One polyester braid.
Orange thermoplastic
AS 3791 100R7
EN 855 Type R7
TWIN hoses are required. polyurethane cover.
Adaptors
High pressure Thermoplastic
72 RT8 -4 to -8
(1/4” to 1/2”)
hydraulic oil lines,
where light weight &
corrosion resistance
nylon tube.
One aramid braid.
Black thermoplastic
SAE 100R8
AS 3791 100R8
EN 855 Type R8
SPIDERLINE are required. polyurethane cover.
73 RT8N -4 to -8
(1/4” to 1/2”)
hydraulic oil lines,
where electrical
non-conductivity
polyester tube.
One aramid braid.
Orange thermoplastic
SAE 100R8
AS 3791 100R8
EN 855 Type R8
Accessories
ISOLATOR is required. polyurethane cover.
RT8T
Thermoplastic
High pressure
nylon tube. SAE 100R8
-4 to -8 hydraulic oil lines,
74 SPIDERLINE (1/4” to 1/2”) where twin hoses are
One aramid braid.
Black thermoplastic
AS 3791 100R8
EN 855 Type R8
TWIN required.
polyurethane cover.
RT8TN
High pressure Thermoplastic
hydraulic oil lines, polyester tube. SAE 100R8
-4 to -8
75 ISOLATOR (1/4” to 1/2”)
where electrical non-
conductivity and twin
One aramid braid.
Orange thermoplastic
AS 3791 100R8
EN 855 Type R8
TWIN
Filters
C O N N E C T I N G P A R T N E R S H I P S Page 19
Hose – Pictorial Index
Size Performance
RYCO Hose Protection Inside
Diameter
Recommended
For Construction
Specifications
Met or Exceeded
PAGE
76 RWA 12 to 75 mm
(1/2” to 3”)
Protection of hose
cover from abrasion
and gouges.
Spring Steel Wire,
galvanised.
WIRE ARMOUR
16 to 110 mm Polyethylene
Protection of hoses
77 RSG (Outside
diameter)
from abrasion and
impact. Bundling
plastic spiral.
Black
Yellow
RSG
RSGY
SPIRAL GUARD (5/8” to 4.1/2”) hoses together.
Dark Grey RSGF
Protection of hoses
80 RH 23 to 93 mm
(7/8” to 3.5/8”)
from severe abrasion.
Bundling hoses
Woven nylon tubing. MSHA approved
RAWHIDE together.
Single or double
81 LS 23 to 93 mm
(7/8” to 3.5/8”)
Hose burst suppression,
whipcheck protection,
abrasion protection.
layer of woven
nylon tubing, special
MSHA approved
LIFESAVER fastenings at ends.
82
RHYS 48 and 79 mm
Packaging and
protection of hose
assemblies during
Heavy duty, low density
polyethylene sleeve.
PACKAGING (1.9” and 3.1”)
SLEEVE transport and storage.
Suits sizes
-12 to -32
DESCRIPTION
Page 20 Q U A L I T Y H O S E A N D F I T T I N G S
Hose Type Approvals
The tables following on pages 21 to 23 list the approvals RYCO Hydraulics have with various third parties for hoses used in
RYCO Matched Hose Assemblies. For each Certification Body/Organisation referenced in the table, listed is; the Approval/Certificate
Number held by RYCO Hydraulics, and the Matched Coupling Series approved for the hose.
Intro
RYCO HOSE MARINE
Example:
EQUIPMENT
DIRECTIVE A Hose Assembly using T112A needs to meet Marine Equipment Directive (MED)
SERIES SIZE (MED)
approval; the table shows:
T1A: MED-B-3625
APPROVAL
T1D: MED-B-3262 The MED Approval Number for RYCO Hydraulics T1A Series Hose:
T14A T14D T200 & K00
T16A T16D T200, T700 & K00 MED-B-3625.
T18A T18D T200, T700 & K00
T110A T110D T200, T700 & K00 The Matched Couplings approved for use with T112A hose:
T1A
T1D
T112A T112D T200, T700 & K00 T200 & T700 Series BITELOK Crimp, and K00 Series Field Attachable Couplings.
T116A T116D T200, T700 & K00
Hose
T120A T120D T200, T700 & A00
T124A T124D T700 & A00
T132A T132D T700 & A00
RYCO HOSE AMERICAN DET GERMANISCHER LLOYD'S MARINE UNITED STATES UNITED STATES
BUREAU OF NORSKE LLOYD REGISTER EQUIPMENT COAST GUARD* DEPARTMENT OF
SHIPPING VERITAS DIRECTIVE TRANSPORTATION
SERIES SIZE (ABS) (DNV) (GL) (LR) (MED) (USCG) (DoT)
Couplings
T1A: MED-B-3625
APPROVAL MQ340055-X P-11671 TBA 03/00096 SAE J1942-1
T1D: MED-B-3262
T14A T14D T200 & K00 T200 & K00 T200 & K00 T200 & K00 T200 & K00 T200
T16A T16D T200, T700 & K00 T200, T700 & K00 T200, T700 & K00 T200, T700 & K00 T200, T700 & K00 T200, T700
T18A T18D T200, T700 & K00 T200, T700 & K00 T200, T700 & K00 T200, T700 & K00 T200, T700 & K00 T200, T700
T1A T110A T110D T200, T700 & K00 T200, T700 & K00 T200, T700 & K00 T200, T700 & K00 T200, T700 & K00 T200
T1D T112A T112D T200, T700 & K00 T200, T700 & K00 T200, T700 & K00 T200, T700 & K00 T200, T700 & K00 T200, T700
T116A T116D T200, T700 & K00 T200, T700 & K00 T200, T700 & K00 T200, T700 & K00 T200, T700 & K00 T700
T120A T120D T200, T700 & A00 T200, T700 & A00 T200, T700 & A00 T200, T700 & A00 T200, T700 & A00 T700
T124A T124D T700 & A00 T700 & A00 T700 & A00 T700 & A00 T700 & A00 T700
Adaptors
T132A T132D T700 & A00 T700 & A00 T700 & A00 T700 & A00 T700 & A00 T700
APPROVAL MED-B-3625 SAE J1942-1
T13F
T14F T200 & K00
T1F T16F T200, T700 & K00
T18F T200, T700 & K00
T112F T200, T700 & K00
T2A: MED-B-3625
APPROVAL MQ340055-X P-11670 TBA 03/00097 SAE J1942-1
T2D: MED-B-3263
Accessories
T24A T24D T200 & L00 T200 & L00 T200 & L00 T200 & L00 T200 & L00 T200
T26A T26D T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T200 & T700
T28A T28D T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T200 & T700
T2A T210A T210D T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T200
T2D T212A T212D T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T200 & T700
T216A T216D T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T700
T220A T220D T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T700
T224A T224D T700 & B00 T700 & B00 T700 & B00 T700 & B00 T700 & B00 T700
T232A T232D T700 & B00 T700 & B00 T700 & B00 T700 & B00 T700 & B00 T700
T240A 1200 SERIES 1200 SERIES 1200 SERIES 1200 SERIES 1200 SERIES 1200 SERIES
APPROVAL MQ340055-X P-11670 TBA 03/00097 MED-B-3625 SAE J1942-1
Filters
H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 21
Hose Type Approvals
RYCO HOSE AMERICAN DET GERMANISCHER LLOYD'S MARINE UNITED STATES UNITED STATES
BUREAU OF NORSKE LLOYD REGISTER EQUIPMENT COAST GUARD* DEPARTMENT OF
SHIPPING VERITAS DIRECTIVE TRANSPORTATION
SERIES SIZE (ABS) (DNV) (GL) (LR) (MED) (USCG) (DoT)
APPROVAL MQ340055-X P-11670 TBA 03/00097 MED-B-3625 SAE J1942-1
DF24A T200 T200 T200 T200 T200 T200
DF26A T200 & T700 T200 & T700 T200 & T700 T200 & T700 T200 & T700 T200 & T700
DF2A DF28A T200 & T700 T200 & T700 T200 & T700 T200 & T700 T200 & T700 T200 & T700
DF210A T200 & T700 T200 & T700 T200 & T700 T200 & T700 T200 & T700 T200 & T700
DF212A T200 & T700 T200 & T700 T200 & T700 T200 & T700 T200 & T700 T200 & T700
DF216A T200 & T700 T200 & T700 T200 & T700
H12A: MED-B-3625
APPROVAL MQ340055-X P-11653 TBA 03/00098 SAE J1942-1
H12D: MED-B-3260
H1206A H1206D T200 & T700 T200 & T700 T200 & T700 T200 & T700 T200 & T700 T700
H1208A H1208D T200 & T700 T200 & T700 T200 & T700 T200 & T700 T200 & T700 T700
H12A H1210A H1210D T200 & T700 T200 & T700 T200 & T700 T200 & T700 T200 & T700 T700
Page 22 Q U A L I T Y H O S E A N D F I T T I N G S
Hose Type Approvals
RYCO HOSE AMERICAN DET GERMANISCHER LLOYD'S MARINE UNITED STATES UNITED STATES
BUREAU OF NORSKE LLOYD REGISTER EQUIPMENT COAST GUARD* DEPARTMENT OF
SHIPPING VERITAS DIRECTIVE TRANSPORTATION
Intro
SERIES SIZE (ABS) (DNV) (GL) (LR) (MED) (USCG) (DoT)
APPROVAL MQ340055-X P-11670 TBA 03/00097 MED-B-3625 SAE J1942-1
RQP24 T200 & L00 T200 & L00 T200 & L00 T200 & L00 T200 & L00 T200
RQP26 T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T200, T700
RQP28 T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T200, T700
RQP210 T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T200
RQP2 RQP212 T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T200, T700
RQP216 T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T700
RQP220 T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T700
Hose
RQP224 T700 & B00 T700 & B00 T700 & B00 T700 & B00 T700 & B00 T700
RQP232 T700 & B00 T700 & B00 T700 & B00 T700 & B00 T700 & B00 T700
APPROVAL MED-B-3625 SAE J1942-1 FMVSS No. 106
RQP54 T400 & V00 T400 & V00 T400 & V00
RQP55 T400 & V00 T400 & V00 T400 & V00
RQP56 T400 & V00 T400 & V00 T400 & V00
RQP58 T400 & V00 T400 & V00 T400 & V00
RQP5
See Notes RQP510 T400 & V00 T400 & V00 T400 & V00
Couplings
1&2 RQP512 T400 & V00 T400 & V00 T400 & V00
RQP516 V00
RQP520 V00
RQP524 V00
RQP532 V00
APPROVAL SAE J1942-1 FMVSS No. 106
T54 T400 & V00 T400 & V00
T55 T400 & V00 T400 & V00
T56 T400 & V00 T400 & V00
T58 T400 & V00 T400 & V00
T5
Adaptors
See Notes T510 T400 & V00 T400 & V00
1&2 T512 T400 & V00 T400 & V00
T516
T520
T524
T532
APPROVAL MED-B-3625 SAE J1942-1
RTH14 1100 SERIES 1100 SERIES
Accessories
RTH16 1100 SERIES 1100 SERIES
RTH1 RTH18 1100 SERIES 1100 SERIES
See Note 1
RTH110 1100 SERIES 1100 SERIES
RTH112 1100 SERIES 1100 SERIES
RTH116 1100 SERIES 1100 SERIES
APPROVAL MQ340055-X P-11680 TBA 03/00102 MED-B-3625 SAE J1942-1
M24 T400 T400 T400 T400 T400 T400
M2 M26 T400 T400 T400 T400 T400 T400
See Note 1
M28 T400 T400 T400 T400 T400 T400
M212 T400 T400 T400 T400 T400 T400
APPROVAL MQ340055-X P-11680 TBA 03/00102 MED-B-3625 SAE J1942-1
Filters
NOTE 1 Approvals shaded orange require the fitment of RYCO FS1072 Fire Sleeve on the hose assembly to satisfy the relevant
authorities' requirements.
NOTE 2 Lower operating pressures apply when used for USCG (SAE J1942-1) FUEL Applications. For more information, refer to
current edition of SAE J1942-1, or contact RYCO Hydraulics Technical Department.
C O N N E C T I N G P A R T N E R S H I P S Page 23
Hose Series
Flame Resistance.
All RYCO AVENGER series meet MSHA Flame Resistant requirements.
Type Approvals.
RYCO AVENGER hoses have the following Type Approvals for marine
and shipping applications (see pages 21 and 22 for further details).
T1A, T2A, H12A, H13A, HSPA, HSHA and DF2A AVENGER hoses
have ABS, DNV, GL, Lloyd's Register, MED and US Coast Guard SAE
J1942 (Hydraulic Systems) Type Approvals.
Flame Resistance.
FRAS Hose. MSHA Flame Resistant and Anti-Static.
Type Approvals.
RYCO DIEHARD T1D, T2D, TXA2D, H12D, H13D and H15D DIEHARD
hoses have ABS, DNV, GL, Lloyd's Register, MED and US Coast Guard
SAE J1942 (Hydraulic Systems) Type Approvals for marine and
shipping applications (see pages 21 and 22 for further details).
Page 24 Q U A L I T Y H O S E A N D F I T T I N G S
Hose Series
HOSE STYLE AVAILABILITY
HOSE TYPE
DF2 H12 H13 H15 HSH HSP T1 T2 T3K TJ2 TXA2
Intro
DIEHARD H12D H13D H15D T1D T2D T3KD TJ2D TXA2D
SLIDER H12S H13S T2S
Hose
• EN/DIN WORKING PRESSURES
• FLAME RESISTANT - MSHA
• FLEXIBLE
Abrasion Resistance.
RYCO SLIDER is specifically designed for applications where
abrasion resistance is paramount.
Couplings
It is available in T2S, H12S and H13S Hose Styles.
RYCO SLIDER provides extreme abrasion resistance whilst
maintaining a high degree of flexibility. ‘Give abrasion the slip!’
RYCO SLIDER saves additional cost and reduces assembly time by
alleviating the need for additional abrasion protection such as
RYCO SPIRAL GUARD in many applications.
Flame Resistance.
All RYCO SLIDER series meet MSHA Flame Resistant requirements.
Adaptors
Type Approvals.
RYCO SLIDER T2S, H12S and H13S hoses have ABS, DNV, GL,
Lloyd's Register and US Coast Guard SAE J1942 (Hydraulic Systems)
Type Approvals for marine and shipping applications (see pages 21
and 22 for further details).
Accessories
• HIGH TEMPERATURE (150°C/302°F)
• MULTI FLUID COMPATIBILITY
• FLAME RESISTANT - MSHA
• RESISTS CRACKING
• BLUE COVER
• SAVES MONEY
RYCO SURVIVOR is specifically designed for high temperature
Filters
RYCO SURVIVOR hoses have the following Type Approvals for marine
and shipping applications (see pages 22 and 23 for further details).
RQP1, RQP2 and RQP5 have ABS, DNV, GL, Lloyd's Register,
US Coast Guard SAE J1942 (Hydraulic Systems) Type Approvals.
RQP5 has US Coast Guard SAE J1942 (Fuel Systems) Type Approval.
H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 25
Hose – Specifications Summary
Hose subjected to both maximum temperature and maximum working pressure will have a shortened lifetime.
bar 160 180 200 215 225 250 300 337 350 375 400 420 435 500 585 690
psi 2300 2600 2900 3100 3250 3600 4350 4900 5100 5440 5800 6080 6310 7250 8480 10000
The Working Pressure of each Hose Coupling End Termination Style is shown in the Technical section.
In most cases, the Working Pressure of the Hose Coupling End Termination Style that can be chosen for a particular hose
exceeds the Maximum Working Pressure of the Hose.
It is possible however, to select a Hose Coupling with End Termination with lower Working Pressure than the Hose.
In this case, as noted in SAE J516 and SAE J517, the rated Working Pressure of the Hose Assembly must not exceed the lower
of the respective Working Pressure rated values.
EXAMPLE 1.
T28A Hose Assembly with T204-0812 coupling one end and T209-0808 coupling other end.
From above table or from page 31, Maximum Working Pressure of T28A is 345 bar.
From page 420, Maximum Working Pressure of T204-0812 is 600 bar.
From page 419, Maximum Working Pressure of T209-0808 is 700 bar.
The Maximum Working Pressure of the Hose Assembly is therefore 345 bar, the lowest of the respective Working Pressure rated
values (in this case, the hose).
EXAMPLE 2.
H1216D Hose Assembly with T713-1620 coupling one end and T703-1621 coupling other end.
From above table or from page 44, Maximum Working Pressure of H1216D is 350 bar.
From page 422, Maximum Working Pressure of T713-1620 is 280 bar.
From page 420, Maximum Working Pressure of T703-1621 is 420 bar.
The Maximum Working Pressure of the Hose Assembly is therefore 280 bar, the lowest of the respective Working Pressure rated
values (in this case, the T713-1620).
Page 26 Q U A L I T Y H O S E A N D F I T T I N G S
Hose – Specifications Summary
Impulse Life:
Although two or more hoses manufactured to different industry standard specifications may have identical Maximum Working
Pressures, their suitability for the application must be considered. An important factor to consider is the magnitude and frequency
Intro
of the pressure impulses that the hose assembly will experience.
For example, HSP16, H1216, and H1316 are all 4-wire multi-spiral reinforced hoses rated at 350 bar (5,100 psi) Maximum
Working Pressure, however their abilities to withstand heavy duty pressure impulses varies. H1316 hose is built to withstand
heavy duty impulses, therefore H1316 hose assemblies are better suited for direct attachment to a hydrostatic drive compared to
H1216 or HSP16. H1216 and HSP16 may still be used in the same circuit as long as they are connected further down the circuit
where the pressure impulses are not as severe.
Flame Resistance:
Hose
All RYCO Hoses (except RYCO FB2, M1, MP1, PW2, TW1, RT7, RT7N, RT7T, RT7TN, RT8, RT8N, RT8T, RT8TN, RQP5, SR, SRF, T5,
RTH1 & PL1 Series) meet Flame Resistant Designation ”U.S. MSHA” of the U.S. Department of Labor, Mine Safety and Health
Administration and also comply with Flame Resistant requirements of Australian Standard AS 2660 and Method of Test AS 1180.10B.
Contact RYCO Hydraulics Technical Department for more information.
Couplings
RYCO Hose Assemblies exceed the required impulse test requirements when bent to the published Minimum Bend Radius.
Hose assemblies bent to smaller than the Minimum Bend Radius will have shortened lifetime.
Anti-Static:
“Anti-Static” refers to Hoses or Hose Assemblies being sufficiently electrically conductive to drain off static electricity. According
to the requirements of AS 2660 Clause 2.2, the Hose or Hose assembly shall have an electrical resistance (measured from inside
surface to outside surface) of less than 1 megohm per metre, when tested according to Method of Test AS 1180 13A. For
applications requiring Anti-Static Hydraulic Hose Assemblies including, but not limited to, underground coal mines, where there
is danger of ignition from static electricity discharge, only special Anti-Static Hose can be used.
Adaptors
RYCO DIEHARD Hoses comply with the requirements of AS 2660 and Method of Test AS 1180 13A.
Non-Conductive:
Certain applications require that a Hose, or Hose Assembly, be Non-Conductive to prevent electrical current flow. For applications
that require a Hose to be electrically Non-Conductive including, but not limited to, applications near high voltage electric lines,
only special Non-Conductive Hoses can be used.
Skive/Non-Skive:
Accessories
Skiving refers to removing the cover at the ends of the Hose where the Hose Couplings are to be attached*. Most RYCO
combinations of Hose and Couplings are Non-Skive.
In a Non-Skive application, RYCO BITELOK couplings bite down through the cover and grip the wire reinforcement.
Some combinations of RYCO Hose and Couplings require skiving. If skiving is required, it is clearly stated in both the Hose
Section and the Couplings Section.
* (For H15D with 6900N couplings, a section of the tube must also be skived. This is called Internal Skiving).
Outside Diameters:
See page 79 for reference chart of outside diameters.
Filters
Technical
C O N N E C T I N G P A R T N E R S H I P S Page 27
Isobaric Working Pressures
The Isobaric Working Pressures chart allows quick selection of the hose required for some common hydraulic circuit pressures.
(”Iso” means ”same”, ”bar” is a unit of pressure; so Isobaric means the same pressure regardless of Hose Size).
The Hose Styles listed meet or exceed the Isobaric Working Pressures shown in the table.
EXAMPLE:
To select a 3/4” (-12) size hose for 3,050 psi (210 bar) Working Pressure, follow the 3,050 psi Working Pressure column down
to the 3/4” Hose Size row.
ANSWER:
T212 and T3K12 meet or exceed the required Working Pressure.
Note: ”T212” is listed because T212A AVENGER, T212D DIEHARD, and T212S SLIDER are all suitable. Similarly, T3K12 is
listed because T3KA AVENGER and T3KD DIEHARD are both suitable. The final choice of these Hose Series will be determined
by other application factors, such as required Abrasion Resistance or Flame Resistance of cover.
Note: Hoses listed in the columns to the right of the 3,050 psi column also exceed the required 3,050 psi (210 bar) Working
Pressure. H1212, TXA212, H1312, H1512 and HSH12 are all suitable. These Spiral Reinforced Hoses H1212, H1312, H1512
and HSH12 have higher Maximum Working Temperature and higher Impulse Life than T212 and T3K12.
Other RYCO Hose Series are listed on page 29. The Maximum Working Temperatures for these hoses, as listed in the Hose
Section of this Product Technical Manual are for use with general purpose, mineral (petroleum) oil based hydraulic fluids, except
where otherwise stated.
Temperature limits for other hydraulic fluids, and some other common applications, are listed on page 29.
CAUTION:
Life expectancy of hoses is shortened at high temperatures. Detrimental effects increase when temperature is elevated, and also
when; operating pressure, flow velocity, duration and frequency of exposure, and level of impurities in the media are high. Actual
service life at temperatures approaching the recommended limits will depend on the particular application and the fluid being used.
Maximum Working Temperatures refer to the temperature of the media in the hose; not the environmental temperature around
the outside of the hose. Please contact RYCO Hydraulics Technical Department for environmental temperatures in excess of 80°C
(176°F), except RQP1 and RQP2 Series where environmental temperature is the same as media temperature.
Maximum Working Temperatures shown are for continuous temperatures. Slightly higher intermittent temperatures (up to
10% of time) may be acceptable with some hoses and some fluids, if reduced service life is acceptable. Please contact RYCO
Hydraulics Technical Department for more information.
DO NOT expose Hose to Maximum Temperature and Maximum Working Pressure at the same time.
The fluid manufacturer's recommended maximum operating temperature for the fluid must not be exceeded. If different to the
temperatures listed in the follwing table, the lower limit must take precedence. We recommend keeping the hose filled with the
pressure medium at all times. Further information available on request.
Page 28 Q U A L I T Y H O S E A N D F I T T I N G S
Safety Guide – Maximum Temperature Limits
Intro
HSHA, HSPA
DIEHARD T1D, T2D, T3KD, TXA2D H12D, H13D, H15D
SLIDER T2S H12S, H13S
SURVIVOR RQP6 RQP1, RQP2, RQP5
RT7, RT7N, RT7T, RT7TN
OTHER SERIES DF2A, SR, SRF, M2, T5 RT8, RT8N, RT8T, RT8TN
PL1
MEDIA TEMPERATURE LIMITS
GENERAL PURPOSE -40°C to +100°C
Hose
MINERAL (PETROLEUM) (-40°F to +212°F) -40°C to +121°C -40°C to +150°C -40°C to +95°C
BASED HYDRAULIC OIL RQP6: -40° to +125°C (-40°F to +250°F) (-40°F to +302°F) (-40°F to +203°F)
(see Note 1) (-40°F to +257°F)
0°C to +71°C 0°C to +121°C 0°C to +70°C
WATER +71°C (+160°F)
(+32°F to +160°F) (+32°F +250°F) (+32°F to +158°F)
WATER IN MINERAL OIL +85°C (+185°F) -40°C to +85°C -40°C +121°C -40°C to +95°C
(40% to 80% water) (-40°F to +185°F) (-40°F +250°F) (-40°F to +203°F)
Couplings
MINERAL OIL IN WATER +85°C (+185°F) -40°C to +85°C -40°C to +121°C -40°C to +70°C
(more than 80% water) (-40°F to+185°F) (-40°F to +250°F) (-40°F to +158°F)
Adaptors
PHOSPHATE ESTERS -40°C to +82°C (see Note 2)
Not suitable Not suitable Not suitable
(see Note 2) (-40°F to +180°F) (see Note 2)
PETROL (GASOLINE) Contact RYCO Hydraulics Contact RYCO Hydraulics Contact RYCO Hydraulics Contact RYCO Hydraulics
Accessories
T5: +71°C (+160°F) T5: -40°C to +71°C
DIESEL FUEL RQP6: -40°C to +71°C -40°C to +50°C -40°C to +93°C (-40°F to +160°C)
(-40°F to +160°F) (-40°F to +122°F) (-40°F to +200°F) PL1: -40°C to +49°C
OTHERS: +50°C (+122°F) (-40°F to +120°F)
ENGINE LUBRICATING OIL, -40°C to +100°C -40°C to +100°C -40°C to +100°C -40°C to +95°C
GEARBOX OIL (-40°F to +212°F) (-40°F to +212°F) (-40°F to +212°F) (-40°F to +203°F)
Note 1 For highly refined and special purpose mineral based hydraulic oils (for example aviation hydraulic oils, MIL spec oils, etc),
contact RYCO Hydraulics Technical Department.
Note 2 Not suitable for use with aerospace type phosphate esters such as Monsanto Skydrol 500B, Stauffer Aero-Safe 2300W
and Chevron Hy-jet IV.
Note 3 For use with Air at pressures above 17,2 bar (250 psi), cover of hose must be perforated/pin-pricked
(except RQP5 and T5), to allow air permeating through hose to escape without blistering the cover. Maximum working
pressure of wire braid and spiral reinforced hose must be reduced by 30% (except for RQP1 and RQP2).
Technical
H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 29
T1A – AVENGER Non-Skive Hose
AVENGER T1A
1 WIRE BRAID HOSE
TIGHTER TO 1”
S UP
BEND RADIU
Meets or exceeds the performance requirements of SAE 100R1AT, AS 3791 100R1AT,
DIN 20022-1SN, EN 853 Type 1SN, ISO 1436 Types R1AT & 1SN.
Third Party approvals: ABS, DNV, GL, LR, MED, USCG (see page 21).
Page 30 Q U A L I T Y H O S E A N D F I T T I N G S
T2A – AVENGER Non-Skive Hose
AVENGER T2A
2 WIRE BRAID HOSE
Intro
AS 3791 100R2AT, DIN 20022-2SN, EN 853 Type 2SN, ISO 1436 Types R2AT & 2SN.
NOTE: -40 size is not included in DIN, EN, ISO standards.
Third Party approvals: ABS, DNV, GL, LR, MED, USCG (see page 21).
Recommended For: Flame Resistance:
High pressure hydraulic oil lines. Complies with Flame Resistant requirements of Australian
Tube: Standard AS 2660 and Method of Test AS 1180.10B.
Black, oil resistant synthetic rubber. (Nitrile). Meets Flame Resistant Designation “U.S. MSHA” of the US
Department of Labor, Mine Safety and Health Administration.
Reinforcement:
Two braids of high tensile steel wire. Couplings:
Hose
BITELOK NON-SKIVE ONE-PIECE CRIMP
Cover:
T200 Series (sizes -4 to -20) pages 102 to 123.
Black, oil resistant and abrasion resistant synthetic rubber.
T700 Series (sizes -6 to -32) pages 134 to 152.
No skiving required with T200 & T700 Series BITELOK
Assembly Instructions page 404.
Crimp Couplings and L Series Field Attachable Couplings.
FIELD ATTACHABLE NON-SKIVE
Temperature Range:
L Series (sizes -4 to -20) pages 202 to 219.
From -40°C to +100°C (-40°F to +212°F).
Assembly Instructions page 402.
For water, emulsions etc. see page 29.
FIELD ATTACHABLE SKIVE
Working Pressure:
Couplings
B Series* (sizes -24 and -32) pages 202 to 219.
Maximum working pressures are based on 4:1 safety factor
Assembly Instructions page 403.
(minimum burst to maximum working pressure).
SKIVE TWO-PIECE CRIMP
1200-40 (size -40) page 124.
Assembly Instructions pages 408 and 409.
Adaptors
DN inch Dash bar psi bar psi
T24A 6 1/4 -04 420 6000 1680 24000
T25A 8 5/16 -05 350 5100 1400 20400
T26A 10 3/8 -06 350 5100 1400 20400
T28A 12 1/2 -08 345 5000 1380 20000
T210A 16 5/8 -10 250 3600 1000 14500
T212A 19 3/4 -12 215 3100 860 12400
Accessories
T216A 25 1 -16 175 2540 700 10150
T220A 31 1.1/4 -20 140 2030 560 8120
T224A 38 1.1/2 -24 100 1450 400 5800
T232A 51 2 -32 90 1305 360 5220
T240A 63 2.1/2 -40 69 1000 276 4000
T2A Hose Dimensions Matched Couplings
PART MINIMUM AVERAGE NOMINAL B SERIES* FIELD ATTACHABLE BITELOK
NO BEND RADIUS WEIGHT HOSE OD SKIVE LENGTH L (& B) SERIES ONE-PIECE CRIMP
Filters
T216A 300 12.0 1,37 0.92 37,7 1.48 600 SERIES L00-16 T200 T700
T220A 419 16.5 2,03 1.36 48,0 1.89 600 SERIES L00-20 T200 T700
T224A 500 20.0 2,75 1.85 54,4 2.14 53 600 SERIES *B00-24 T700
T232A 600 24.0 3,48 2.34 67,3 2.65 58 600 SERIES *B00-32 T700
T240A 760 30.0 3,70 2.49 78,6 3.09 1200-40 TWO-PIECE
*When using B Series Field Attachable Couplings on T2A Series Hose, cover of hose must be skived at ends.
Contact RYCO Hydraulics for Crimp Diameter and Mark Length for BITELOK Couplings.
C O N N E C T I N G P A R T N E R S H I P S Page 31
T3KA – AVENGER Non-Skive Hose
AVENGER T3KA
COMPACT ISOBARIC 210 BAR (3050 PSI)
WIRE BRAID HOSE
Page 32 Q U A L I T Y H O S E A N D F I T T I N G S
DF2A – DINFLEX Non-Skive Hose
DINFLEX DF2A
2 WIRE BRAID COMPACT HOSE
Intro
Meets or exceeds the performance requirements of
SAE 100R2AT, SAE 100R16, AS 3791 100R2AT, EN 857 Type 2SC, ISO 1436.
Third Party approvals: ABS, DNV, GL, LR, MED, USCG (see page 22).
Hose
Working Pressure:
wire braid hose.
Maximum working pressures are based on 4:1 safety factor
Additionally it has a smaller bend radius and higher
(minimum burst to maximum working pressure).
flexibility than standard two wire braid hoses.
Not suitable for use with Field Attachable Couplings Flame Resistance:
Complies with Flame Resistant requirements of Australian
Tube:
Standard AS 2660 and Method of Test AS 1180.10B.
Black, oil resistant synthetic rubber. (Nitrile).
Meets Flame Resistant Designation “U.S. MSHA” of the US
Reinforcement: Department of Labor, Mine Safety and Health Administration.
Couplings
Two braids of high tensile steel wire.
Couplings:
Cover: BITELOK NON-SKIVE ONE-PIECE CRIMP
Black, oil resistant and abrasion resistant synthetic rubber. T200 Series (sizes -4 to -16) pages 102 to 123.
No skiving required with T200 & T700 Series BITELOK T700 Series (sizes -6 and -12) pages 134 to 152.
Crimp Couplings. Assembly Instructions page 404.
Not suitable for use with Field Attachable Couplings.
Not suitable for use with Field Attachable Couplings.
Adaptors
DF2A Hose Working Pressures 1 bar = 14.5 psi 1 MPa = 10 bar
PART MAXIMUM MINIMUM
NO HOSE SIZE ID WORKING PRESSURE BURST PRESSURE
Accessories
DN inch Dash bar psi bar psi
DF24A 6 1/4 -04 420 6000 1680 24000
DF26A 10 3/8 -06 350 5100 1400 20400
DF28A 12 1/2 -08 295 4250 1180 17000
DF210A 16 5/8 -10 250 3600 1000 14500
DF212A 19 3/4 -12 215 3100 860 12400
DF216A 25 1 -16 167 2400 670 9700
Filters
DF26A 63 2.5 0,41 0.28 17,6 0.69 T200 SERIES T700 SERIES
DF28A 88 3.5 0,51 0.34 20,5 0.81 T200 SERIES
DF210A 100 4.0 0,63 0.42 23,7 0.93 T200 SERIES
DF212A 120 4.8 0,80 0.54 27,7 1.09 T200 SERIES T700 SERIES
DF216A 152 6.0 1,15 0.77 35,8 1.41 T200 SERIES
Contact RYCO Hydraulics for Crimp Diameter and Mark Length for BITELOK Couplings.
H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 33
H12A – AVENGER Spiral Hose
AVENGER H12A
VERY HIGH PRESSURE SPIRAL HOSE
Page 34 Q U A L I T Y H O S E A N D F I T T I N G S
H13A – AVENGER Spiral Hose
AVENGER H13A
EXTREMELY HIGH PRESSURE SPIRAL HOSE
Intro
Meets or exceeds the performance requirements of
SAE 100R13, AS 3791 100R13, EN 856 Type R13, ISO 3862 Type R13.
Third Party approvals: ABS, DNV, GL, LR, MED, USCG (see page 22).
Hose
Complies with Flame Resistant requirements of Australian
Tube: Standard AS 2660 and Method of Test AS 1180.10B.
Black, oil resistant synthetic rubber. Meets Flame Resistant Designation “U.S. MSHA” of
the US Department of Labor, Mine Safety and Health
Reinforcement:
Administration.
Sizes -12 & -16:
Four alternating layers of spiralled high tensile steel wire. Couplings:
Sizes -20 to -32: BITELOK NON-SKIVE ONE-PIECE CRIMP
Six alternating layers of spiralled high tensile steel wire. T900 Series (sizes -12 to -32) pages 153 to 161.
Couplings
Assembly Instructions page 404.
Cover:
BITELOK SKIVE ONE-PIECE CRIMP
Black, oil resistant and abrasion resistant synthetic rubber.
T700 Series (sizes -12 to -20) pages 134 to 152.
Highly visible layline branding for easy and permanent
Assembly Instructions page 405.
identification.
No skiving required with T900 Series BITELOK Crimp Couplings. BITELOK SKIVE TWO-PIECE CRIMP
6900K Series (sizes -20 to -32) pages 168 to 169.
Temperature Range: 6900T Series (size -32) page 169.
From -40°C to +121°C (-40°F to +250°F). Available only as Factory Fitted Hose Assemblies.
For water, emulsions etc. see page 29.
Adaptors
H13A Hose Working Pressures 1 bar = 14.5 psi 1 MPa = 10 bar
PART MAXIMUM MINIMUM
NO HOSE SIZE ID WORKING PRESSURE BURST PRESSURE
Accessories
DN inch Dash bar psi bar psi
H1312A 19 3/4 -12 350 5100 1400 20400
H1316A 25 1 -16 350 5100 1400 20400
H1320A 31 1.1/4 -20 350 5100 1400 20400
H1324A 38 1.1/2 -24 350 5100 1400 20400
H1332A 51 2 -32 350 5100 1400 20400 Filters
H1312A 240 9.5 1,65 1.11 32,1 1.26 T900 SERIES T700 (SKIVE)
H1316A 300 12.0 2,25 1.51 38,7 1.52 T900 SERIES T700 (SKIVE)
H1320A 419 16.5 3,60 2.42 49,8 1.96 T900 SERIES T700 (SKIVE)
H1324A 500 20.0 4,95 3.33 57,3 2.26 T900 SERIES
H1332A 600 24.0 7,00 4.69 72,0 2.83 T900 SERIES
Contact RYCO Hydraulics for Crimp Diameter and Mark Length or Skive for BITELOK Couplings.
C O N N E C T I N G P A R T N E R S H I P S Page 35
HSPA – AVENGER Spiral Hose
AVENGER HSPA
EXTRA HIGH PRESSURE
SPIRAL HOSE
Page 36 Q U A L I T Y H O S E A N D F I T T I N G S
HSHA – AVENGER Spiral Hose
AVENGER HSHA
EXTRA HIGH PRESSURE
SPIRAL HOSE
Intro
Meets or exceeds the performance requirements of
EN 856 4SH, ISO 3862 Type 4SH.
Third Party approvals: ABS, DNV, GL, LR, MED, USCG (see page 22).
Hose
Meets Flame Resistant Designation “U.S. MSHA” of
Reinforcement:
the US Department of Labor, Mine Safety and Health
Four alternating layers of spiralled high tensile steel wire.
Administration.
Cover: Complies with Flame Resistant requirements of Australian
Black, oil resistant and abrasion resistant synthetic rubber. Standard AS 2660 and Method of Test AS 1180. 10B.
Highly visible layline branding for easy and permanent
Couplings:
identification.
BITELOK NON-SKIVE ONE-PIECE CRIMP
No skiving required with T700 & T900 Series BITELOK
T700 Series (-20 to -32) pages 134 to 152.
Couplings
Crimp Couplings.
T900 Series (-12 and -16) pages 153 to 161.
Temperature Range: Assembly Instructions page 404.
From -40°C to +100°C (-40°F to +212°F).
For water, emulsions etc. see page 29.
Adaptors
DN inch Dash bar psi bar psi
HSH12A 19 3/4 -12 435 6300 1740 25200
HSH16A 25 1 -16 420 6000 1680 24000
HSH20A 31 1.1/4 -20 350 5100 1400 20400
HSH24A 38 1.1/2 -24 290 4200 1160 16820
HSH32A 51 2 -32 275 4000 1100 16000
Accessories
HSHA Hose Dimensions Matched Couplings
PART MINIMUM AVERAGE NOMINAL BITELOK
NO BEND RADIUS WEIGHT HOSE OD ONE-PIECE CRIMP
H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 37
T1D – DIEHARD Non-Skive Hose
DIEHARD T1D
TIGHTER TO 1” EXTRA ABRASION RESISTANT
R S UP FRAS 1 WIRE BRAID HOSE
BEND ADIU
Meets or exceeds the performance requirements of SAE 100R1AT, AS 3791 100R1AT,
DIN 20022-1SN, EN 853 Type 1SN, ISO 1436 Types R1AT & 1SN.
Third Party approvals: ABS, DNV, GL, LR, MED, USCG (see page 21).
DIEHARD T2D
EXTRA ABRASION RESISTANT
FRAS 2 WIRE BRAID HOSE
Intro
AS 3791 100R2AT, DIN 20022 - 2SN, EN 853 Type 2SN, ISO 1436 Types R2AT & 2SN.
Third Party approvals: ABS, DNV, GL, LR, MED, USCG (see page 21).
Hose
test conditions result in, increased service life and minimise Complies with Flame Resistant and Electrical Resistance (Anti-
equipment downtime. Static) requirements of Australian Standard AS 2660 and
Tube: Methods of Test AS 1180.10B and 13A.
Black, oil resistant synthetic rubber. (Nitrile). Meets Flame Resistant Designation “U.S. MSHA” of the US
Reinforcement: Department of Labor, Mine Safety and Health Administration.
Two braids of high tensile steel wire. Couplings:
Cover: BITELOK NON-SKIVE ONE-PIECE CRIMP
T200 Series (sizes -4 to -20) pages 102 to 123.
Couplings
Black, extra abrasion resistant and oil resistant rubber.
“FRAS” Flame Resistant and Anti-Static. T700 Series (sizes -6 to -32) pages 134 to 152.
Assembly Instructions page 404.
The weight loss of the cover under ISO 6945 method of test
for abrasion resistance is less than 10% (less than 0,05 g) of FIELD ATTACHABLE NON-SKIVE
that allowed by DIN 20022-2SN and EN 853 Type 2SN. L Series (sizes -4 to -20) pages 202 to 219.
Highly visible layline branding for easy and permanent Assembly Instructions page 402.
identification. FIELD ATTACHABLE SKIVE
No skiving required with T200 & T700 Series BITELOK Crimp B Series* (sizes -24 & -32) pages 202 to 219.
Couplings and L Series Field Attachable Couplings. Assembly Instructions page 403.
Adaptors
PART MAXIMUM MINIMUM
NO HOSE SIZE ID WORKING PRESSURE BURST PRESSURE
Accessories
T28D 12 1/2 -08 350 5100 1400 20400
T210D 16 5/8 -10 250 3600 1000 14500
T212D 19 3/4 -12 215 3100 860 12400
T216D 25 1 -16 175 2540 700 10150
T220D 31 1.1/4 -20 140 2030 560 8120
T224D 38 1.1/2 -24 100 1450 400 5800
T232D 51 2 -32 90 1305 360 5220
T2D Hose Dimensions Matched Couplings
PART MINIMUM AVERAGE NOMINAL B SERIES* FIELD ATTACHABLE BITELOK
Filters
NO BEND RADIUS WEIGHT HOSE OD SKIVE LENGTH L (& B) SERIES ONE-PIECE CRIMP
T210D 200 8.0 0,80 0.54 25,2 0.99 600 SERIES L00-10 T200 T700
T212D 240 9.5 0,96 0.65 29,1 1.15 600 SERIES L00-12 T200 T700
T216D 300 12.0 1,37 0.92 37,7 1.48 600 SERIES L00-16 T200 T700
T220D 419 16.5 2,03 1.36 48,0 1.89 600 SERIES L00-20 T200 T700
T224D 500 20.0 2,75 1.85 54,4 2.14 53 600 SERIES *B00-24 T700
T232D 600 24.0 3,50 2.35 67,3 2.65 58 600 SERIES *B00-32 T700
*When using B Series Field Attachable Couplings on T2D Series Hose, cover of hose must be skived at ends.
Contact RYCO Hydraulics for Crimp Diameter and Mark Length for BITELOK Couplings.
C O N N E C T I N G P A R T N E R S H I P S Page 39
T3KD – DIEHARD Non-Skive Hose
DIEHARD T3KD
EXTRA ABRASION RESISTANT
COMPACT ISOBARIC 210 BAR (3050 PSI)
WIRE BRAID HOSE
DIEHARD TXA2D
EXTRA ABRASION RESISTANT
EXTRA HIGH PRESSURE
FRAS 2 WIRE BRAID HOSE
Intro
Meets or exceeds the performance requirements of
SAE 100R2AT, AS 3791 100R2AT, BCS 174, DIN 20022-2SN,
EN 853 Type 2SN, ISO 1436 Types R2AT & 2SN.
Third Party approvals: ABS, DNV, GL, LR, MED, USCG (see page 21).
Hose
cause premature failure of standard hoses.
Working Pressure:
The working pressures of DIEHARD AGGRESSOR exceed
Maximum working pressures are based on 4:1 safety factor
the requirements of EN 853 Type 2SN & SAE 100R2AT by
(minimum burst to maximum working pressure).
at least 30%, and all sizes exceed the working pressure
requirements of SAE 100R9. Flame Resistance:
The very high abrasion resistant properties of the cover, Complies with Flame Resistant and Electrical Resistance
combined with the high working pressures and excellent (Anti-Static) requirements of Australian Standard AS 2660
impulse life when tested to EN 853 Type 2SN/SAE 100R2AT and Methods of Test AS 1180.10B and 13A.
Couplings
test conditions result in, increased service life and minimise Meets Flame Resistant Designation “U.S. MSHA” of the US
equipment downtime. Ideal for high pressure use that Department of Labor, Mine Safety and Health Administration.
requires a smaller outside diameter (except -20 size), lighter Couplings:
weight, and more flexibility than spiral hose. BITELOK NON-SKIVE ONE-PIECE CRIMP
Tube: T200 Series (sizes -8 to -20) pages 102 to 123.
Black, oil resistant synthetic rubber. (Nitrile). T700 Series (sizes -8 to -20) pages 134 to 152.
Assembly Instructions page 404.
Reinforcement:
FIELD ATTACHABLE NON-SKIVE
Two braids of high tensile steel wire.
L Series (sizes -8 to -20) pages 202 to 219.
Adaptors
Cover: Assembly Instructions page 402.
Black, extra abrasion resistant and oil resistant rubber.
“FRAS” Flame Resistant and Anti-Static.
The weight loss of the cover under ISO 6945 method of test
for abrasion resistance is less than 10% (less than 0,05 g) of
that allowed by DIN 20022-2SN and EN 853 Type 2SN.
Highly visible layline branding for easy and permanent
identification.
No skiving required with T200 & T700 Series BITELOK
Accessories
Crimp Couplings and L Series Field Attachable Couplings.
TXA2D Hose Working Pressures 1 bar = 14.5 psi 1 MPa = 10 bar
PART MAXIMUM MINIMUM
NO HOSE SIZE ID WORKING PRESSURE BURST PRESSURE
TXA28D 178 7.0 0,72 0.48 22,0 0.87 600 SERIES L00-08 T200 T700
TXA210D 200 8.0 0,87 0.58 25,2 0.99 600 SERIES L00-10 T200 T700
TXA212D 240 9.5 1,11 0.75 29,1 1.15 600 SERIES L00-12 T200 T700
TXA216D 300 12.0 1,50 1.01 37,7 1.48 600 SERIES L00-16 T200 T700
TXA220D 419 16.5 2,28 1.53 48,0 1.89 600 SERIES L00-20 T200 T700
Contact RYCO Hydraulics for Crimp Diameter and Mark Length for BITELOK Couplings.
H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 41
TJ2D – DIEHARD Jack Hose
DIEHARD TJ2D
FRAS ABRASION RESISTANT JACK HOSE
Not suitable for use with Field Attachable Couplings. Not suitable for use with Field Attachable Couplings.
Page 42 Q U A L I T Y H O S E A N D F I T T I N G S
TJ2D – DIEHARD Jack Hose
Intro
followed by overall length in millimetres.
For example, to order a TJ24D Hose Assembly, 1800 mm overall length, with 3/8” NPTF male one end and
male Screw-On coupling other end, with Spring Guards at each end; simply order TJ2402-1800.
Standard lengths are 1000 mm, 2000 mm and 3000 mm. Other lengths are available.
Hose
Substitute xxxx HOSE END 1 HOSE END 2
for overall length (mm) Includes RYCO 750 Spring Guard* Include RYCO 750 Spring Guard*
TJ2401-xxxx
3/8” NPTF Male 3/8” NPTF Male
TJ2601-xxxx
TJ2402-xxxx
3/8” NPTF Male R100-06M Male Tip
TJ2602-xxxx
TJ2403-xxxx R100-06M Male Tip
Couplings
3/8” NPTF Male
TJ2603-xxxx and R100-06DC Dust Cap
TJ2404-xxxx
3/8” NPTF Male R100-06FM Male and Female Coupling
TJ2604-xxxx
TJ2405-xxxx R100-06FMPC Male and Female Coupling
3/8” NPTF Male
TJ2605-xxxx with Dust Cap and Dust Plug
* NOTE: RYCO 750 Spring Guard is only available to suit TJ24D hose assemblies.
Adaptors
R100 Series Quick Release Couplings, 700 bar/10,000 psi, Thread-to-Connect.
• Designed for use in heavy duty applications on portable
Accessories
cylinders, rams and pumps, where low flow rates and
pressures up to 700 bar/10,000 psi are involved.
• Threaded sleeve on female body engages thread on male tip.
When the sleeve is screwed completely up, the two coupling
halves are secured together. Can connect and
disconnect with pressure in line.
• Precision ball type check valves.
• Threaded dust caps and plugs complete with captive chain
are available.
• Female body is NPTF male threaded to screw directly into the
Filters
cylinder or ram.
• Male tip is NPTF female threaded to screw onto hose coupling.
SIZE THREAD WORKING PRESSURE BODY TIP COUPLING FOR MALE FOR FEMALE
C O N N E C T I N G P A R T N E R S H I P S Page 43
H12D – DIEHARD Spiral Hose
DIEHARD H12D
EXTRA ABRASION RESISTANT
VERY HIGH PRESSURE
FRAS SPIRAL HOSE
Page 44 Q U A L I T Y H O S E A N D F I T T I N G S
H13D – DIEHARD Spiral Hose
DIEHARD H13D
EXTRA ABRASION RESISTANT
EXTREMELY HIGH PRESSURE
FRAS SPIRAL HOSE
Intro
Meets or exceeds the performance requirements of
SAE 100R13, AS 3791 100R13, EN 856 Type R13, ISO 3862 Type R13.
Third Party approvals: ABS, DNV, GL, LR, MED, USCG (see page 22).
Hose
The very high abrasion resistant properties of the cover, Maximum working pressures are based on 4:1 safety factor
combined with the extra high working pressures and (minimum burst to maximum working pressure).
excellent impulse life when tested to SAE 100R13 test
Flame Resistance:
conditions result in, increased service life and minimise
Complies with Flame Resistant and Electrical Resistance
equipment downtime.
(Anti-Static) requirements of Australian Standard AS 2660
Tube: and Methods of Test AS 1180.10B and 13A.
Black, oil resistant synthetic rubber. Meets Flame Resistant Designation “U.S. MSHA” of the US
Reinforcement: Department of Labor, Mine Safety and Health Administration.
Couplings
Sizes -12 & -16: Couplings:
Four alternating layers of spiralled high tensile steel wire. BITELOK NON-SKIVE ONE-PIECE CRIMP
Sizes -20 to -32: T900 Series (sizes -12 to -32) pages 153 to 161.
Six alternating layers of spiralled high tensile steel wire. Assembly Instructions page 404.
Cover: BITELOK SKIVE ONE-PIECE CRIMP
Black, extra abrasion resistant and oil resistant synthetic rubber. T700 Series (sizes -12 to -20) pages 134 to 152.
“FRAS” Flame Resistant and Anti-Static. Assembly Instructions page 405.
The maximum weight loss of the cover under ISO 6945
BITELOK SKIVE TWO-PIECE CRIMP
method of test for abrasion resistance is less than 10% (less
6900K Series (sizes -20 to -32) pages 168 to 169.
Adaptors
than 0,10 g) of that allowed by DIN 20023 and EN 856.
6900T Series (size -32) page 169.
Highly visible layline branding for easy and permanent
Available only as Factory Fitted Hose Assemblies.
identification.
No skiving required with T900 Series BITELOK Crimp Couplings.
Accessories
NO HOSE SIZE ID WORKING PRESSURE BURST PRESSURE
H1312D 240 9.5 1,65 1.11 32,1 1.26 T900 SERIES T700 (SKIVE)
H1316D 300 12.0 2,28 1.53 38,7 1.52 T900 SERIES T700 (SKIVE)
H1320D 419 16.5 3,60 2.42 49,8 1.96 T900 SERIES T700 (SKIVE)
H1324D 500 20.0 4,95 3.33 57,3 2.26 T900 SERIES
H1332D 630 25.0 7,00 4.69 72,0 2.83 T900 SERIES
Contact RYCO Hydraulics for Crimp Diameter and Mark or Skive Length for BITELOK Couplings.
H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 45
H15D – DIEHARD 6,000 psi Spiral Hose
DIEHARD H15D
EXTRA ABRASION RESISTANT
6000 PSI WORKING PRESSURE
FRAS SPIRAL HOSE
Contact RYCO Hydraulics for Crimp Diameter and Internal and External Skive Lengths for RYCO Interlok 6900N Two-Piece Couplings.
Page 46 Q U A L I T Y H O S E A N D F I T T I N G S
T2S – SLIDER Non-Skive Hose
SLIDER T2S
EXTREMELY ABRASION RESISTANT
2 WIRE BRAID HOSE
Intro
AS 3791 100R2AT, DIN 20022-2SN, EN 853 Type 2SN, ISO 1436 Type 2AT.
Third Party approvals: ABS, DNV, GL, LR, MED, USCG (see page 21).
Hose
polyethylene sheathed cover, combined with the high (minimum burst to maximum working pressure).
working pressures and excellent impulse life when tested
to EN 853 Type 2SN/SAE 100R2AT test conditions result in, Flame Resistance:
increased service life and minimise equipment downtime. Complies with Flame Resistant requirements of Australian
Standard AS 2660 and Method of Test AS 1180.10B.
Tube: Meets Flame Resistant Designation “U.S. MSHA” of the US
Black, oil resistant synthetic rubber. (Nitrile). Department of Labor, Mine Safety and Health Administration.
Reinforcement: Couplings:
Two braids of high tensile steel wire.
Couplings
BITELOK NON-SKIVE ONE-PIECE CRIMP
Cover: T200 Series (sizes -4 to -20) pages 102 to 123.
Black, abrasion resistant and oil resistant rubber sheathed T700 Series (sizes -6 to -32) pages 134 to 152.
with a layer of extremely abrasion resistant polyethylene. Assembly Instructions page 404.
The weight loss of the cover under ISO 6945 method of test
for abrasion resistance is less than 0.2% (less than 0,001 g) of
that allowed by DIN 20022-2SN and EN 853 Type 2SN.
Highly visible layline branding for easy and permanent
identification.
No skiving required with T200 & T700 Series BITELOK Crimp
Adaptors
Couplings.
Accessories
T28S 12 1/2 -08 350 5100 1400 20400
T210S 16 5/8 -10 250 3600 1000 14500
T212S 19 3/4 -12 215 3100 860 12400
T216S 25 1 -16 167 2400 670 9600
T220S 31 1.1/4 -20 125 1800 500 7200
T224S 38 1.1/2 -24 90 1300 360 5200
T232S 51 2 -32 80 1150 320 4600
C O N N E C T I N G P A R T N E R S H I P S Page 47
H12S – SLIDER Spiral Hose
SLIDER H12S
EXTREMELY ABRASION RESISTANT
VERY HIGH PRESSURE
SPIRAL HOSE
Page 48 Q U A L I T Y H O S E A N D F I T T I N G S
H13S – SLIDER Spiral Hose
SLIDER H13S
EXTREMELY ABRASION RESISTANT
EXTREMELY HIGH PRESSURE
SPIRAL HOSE
Intro
Meets or exceeds the performance requirements of
SAE 100R13, AS 3791 100R13, EN 856 Type R13, ISO 3862 Type R13.
Hose
The extremely high abrasion resistant properties of the
Maximum working pressures are based on 4:1 safety factor
polyethylene sheathed cover, combined with the extra high
(minimum burst to maximum working pressure).
working pressures and excellent impulse life when tested to
SAE 100R13 test conditions result in, increased service life Flame Resistance:
and minimise equipment downtime. Complies with Flame Resistant requirements of Australian
Standard AS 2660 and Method of Test AS 1180.10B.
Tube:
Meets Flame Resistant Designation “U.S. MSHA” of the US
Black, oil resistant synthetic rubber.
Department of Labor, Mine Safety and Health Administration.
Reinforcement:
Couplings
Couplings:
Sizes -12 & -16. BITELOK NON-SKIVE ONE-PIECE CRIMP
Four alternating layers of spiralled high tensile steel wire. T900 Series (sizes -12 to -32) pages 153 to 161.
Sizes -20 to -32: Assembly Instructions page 404.
Six alternating layers of spiralled high tensile steel wire.
BITELOK SKIVE ONE-PIECE CRIMP
Cover: T700 Series (sizes -12 to -20) pages 134 to 152.
Black, abrasion resistant and oil resistant rubber sheathed Assembly Instructions page 405.
with a layer of extremely abrasion resistant polyethylene. BITELOK SKIVE TWO-PIECE CRIMP
The maximum weight loss of the cover under ISO 6945 6900K Series (sizes -20 to -32) pages 168 to 169.
method of test for abrasion resistance is less than 0.2% (less 6900T Series (size -32) page 169.
Adaptors
than 0,002 g) of that allowed by DIN 20023 and EN 856. Available only as Factory Fitted Hose Assemblies.
Highly visible layline branding for easy and permanent
identification.
No skiving required with T900 Series BITELOK Crimp Couplings.
Accessories
PART MAXIMUM MINIMUM
NO HOSE SIZE ID WORKING PRESSURE BURST PRESSURE
H1312S 240 9.5 1,65 1.11 32,1 1.26 T900 SERIES T700 (SKIVE)
H1316S 300 12.0 2,28 1.53 38,7 1.52 T900 SERIES T700 (SKIVE)
H1320S 419 16.5 3,60 2.42 49,8 1.96 T900 SERIES T700 (SKIVE)
H1324S 500 20.0 4,95 3.33 57,3 2.26 T900 SERIES
H1332S 630 25.0 7,00 4.69 72,0 2.83 T900 SERIES
Contact RYCO Hydraulics for Crimp Diameter and Mark or Skive Length for BITELOK Couplings.
H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 49
RQP1 – SURVIVOR Non-Skive Hose
SURVIVOR RQP1
HIGH TEMPERATURE, MULTI FLUID
1 WIRE BRAID HOSE
Temperature Range:
From -40°C to +150°C (-40°F to +302°F).
For water, water/oil emulsions, diesel fuels, glycol, air, and
some phosphate esters** see page 29.
**Not suitable for use with aerospace type phosphate
esters such as Monsanto Skydrol 500B, Stauffer Aero-Safe
2300W and Chevron Hy-jet IV.
Page 50 Q U A L I T Y H O S E A N D F I T T I N G S
RQP2 – SURVIVOR Non-Skive Hose
SURVIVOR RQP2
HIGH TEMPERATURE, MULTI FLUID
2 WIRE BRAID HOSE
Intro
AS 3791 100R2AT, DIN 20022-2SN, EN 853 Type 2SN, ISO 1436 Types R2AT & 2SN.
Third Party approvals: ABS, DNV, GL, LR, MED, USCG (see page 23).
Recommended For: Working Pressure:
High pressure hydraulic oil applications where pressure or Maximum working pressures are based on 4:1 safety factor
temperature requirements exceed the performance (minimum burst to maximum working pressure).
requirements of SAE 100R2AT and DIN 20022-2SN, or where
resistance to phosphate ester** fluid is required. Flame Resistance:
May be used with compressed air if cover of hose is Meets Flame Resistant Designation “U.S. MSHA” of the US
perforated (pin-pricked) and additional Safety Devices are used. Department of Labor, Mine Safety & Health Administration.
Complies with Flame Resistant requirements of Australian
Hose
Tube: Standard AS 2660 & Method of Test AS 1180.10B.
Black, synthetic rubber, specifically compounded for Couplings:
temperature resistance and multi fluid resistance. BITELOK NON-SKIVE ONE-PIECE CRIMP
Reinforcement: T200 Series (sizes -4 to -20) pages 102 to 123.
Two braids of high tensile steel wire. T700 Series (sizes -6 to -32) pages 134 to 152.
Cover: Assembly Instructions page 404.
Blue, oil resistant and abrasion resistant synthetic rubber. FIELD ATTACHABLE NON-SKIVE*
No skiving required with T200 & T700 Series BITELOK Crimp L Series (sizes -4 to -20) pages 202 to 219.
Couplings
Couplings and L Series Field Attachable Couplings*. Assembly Instructions page 402.
Temperature Range: FIELD ATTACHABLE SKIVE*
From -40°C to +150°C (-40°F to +302°F). B Series*** (sizes -24 and -32) pages 202 to 219.
For water, water/oil emulsions, diesel fuels, glycol, air, and Assembly Instructions page 403.
some phosphate esters** see page 29.
**Not suitable for use with aerospace type phosphate
esters such as Monsanto Skydrol 500B, Stauffer Aero-Safe
2300W and Chevron Hy-jet IV.
Adaptors
PART MAXIMUM MINIMUM
NO HOSE SIZE ID WORKING PRESSURE* BURST PRESSURE
Accessories
RQP210 16 5/8 -10 250 3600 1000 14500
RQP212 19 3/4 -12 215 3100 860 12400
RQP216 25 1 -16 167 2400 670 9600
RQP220 31 1.1/4 -20 150 2175 600 8700
RQP224 38 1.1/2 -24 100 1450 400 5800
RQP232 51 2 -32 90 1300 360 5200
RQP2 Hose Dimensions Matched Couplings
PART MINIMUM AVERAGE NOMINAL B SERIES*** FIELD ATTACHABLE BITELOK
NO BEND RADIUS WEIGHT HOSE OD SKIVE LENGTH L (& B) SERIES* ONE-PIECE CRIMP
Filters
RQP212 240 9.5 0,93 0.62 29,1 1.15 600 SERIES L00-12 T200 T700
RQP216 300 12.0 1,38 0.93 37,7 1.48 600 SERIES L00-16 T200 T700
RQP220 419 16.5 2,03 1.36 48,0 1.89 600 SERIES L00-20 T200 T700
RQP224 500 20.0 2,30 1.55 54,4 2.14 53 600 SERIES ***B00-24 T700
RQP232 600 24.0 3,16 2.12 67,3 2.65 58 600 SERIES ***B00-32 T700
*Field Attachable Couplings should not be used on RQP2 Hose at maximum ***When using B Series Field Attachable Couplings on RQP2 Series Hose,
working pressure when temperature exceeds 121˚C (250˚F). Field Attachable cover of hose must be skived at ends.
Couplings may be used on RQP2 Hose at over 121˚C but at reduced working Contact RYCO Hydraulics for Crimp Diameter and Mark Length for BITELOK
pressure. Contact RYCO Hydraulics for more information. Couplings.
C O N N E C T I N G P A R T N E R S H I P S Page 51
RQP5 – SURVIVOR Polyester Cover Hose
SURVIVOR RQP5
HIGH TEMPERATURE
POLYESTER BRAID COVER HOSE
SURVIVOR RQP6
HIGH TEMPERATURE
1 TEXTILE BRAID HOSE
Intro
SAE 100R6, AS 3791 100R6, DIN 20021-1TE, ISO 4079 Type 1.
Hose
Reinforcement:
800 Series Push-On pages 177 to 181.
One textile braid.
Assembly instructions page 407.
Cover: RQP6 Hose simply pushes on to 800 Series Couplings, and
Blue, oil resistant and abrasion resistant synthetic rubber. for Static Working Pressures up to 50% of Maximum Static
Temperature Range: Working Pressures a clamp is not required.
Petroleum base hydraulic oils & transmission oils: For diesel fuel and other potentially dangerous, or critical
-40°C to +125°C (-40°F to +257°F) constant, and up to applications such as transmission oil cooler lines, and for
Static Working Pressures above 50% of maximum; a clamp
Couplings
+135°C (+275°F) intermittent (up to 10% of operating time).
Air: -40°C to +100°C (-40°F to +212°F) around the hose is required.
Diesel fuels: -40°C to +71°C (-40°F to +160°F). Do not overtighten clamp as this will damage hose.
For water, glycol antifreeze solutions, emulsions etc. see page 29. Factory crimped couplings are also available in some sizes.
Contact RYCO Hydraulics for more information.
Working Pressure:
RQP6 Hose, and 800 Series Push-On Fittings, are
recommended for use in systems with Static Working
Pressures (constant loads without pressure spikes) only.
They are not recommended for vibration or pressure
surge applications.
Adaptors
RQP6 Hose should not be used at both maximum working
pressure and maximum temperature simultaneously.
Accessories
DN inch Dash bar psi bar psi inHg mmHg
RQP64 6 1/4 -04 30 400 120 1600 710 28
RQP65 8 5/16 -05 30 400 120 1600 710 28
RQP66 10 3/8 -06 30 400 120 1600 635 25
RQP68 12 1/2 -08 30 400 120 1600 460 18
RQP610 16 5/8 -10 26 350 105 1400 380 15
RQP612 20 3/4 -12 22 300 88 1200 380 15
Filters
H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 53
T5 – TRUCKER Polyester Cover Hose
TRUCKER T5
POLYESTER BRAID COVER HOSE
Page 54 Q U A L I T Y H O S E A N D F I T T I N G S
T1F – FIRE SUPPRESSION Non-Skive Hose
Intro
DIN 20022-1SN, EN 853 Type 1SN, ISO 1436 Types R1AT & 1SN.
Third Party approvals: MED (see page 21).
Hose
Flame Resistance:
Black, synthetic rubber (Nitrile). Resistant to aqueous film Complies with Flame Resistant requirements of Australian
forming foam, dry chemical powder, carbon dioxide, and Standard AS 2660 and Method of Test AS 1180.10B
water based fire extinguishing agents. Meets Flame Resistant Designation “U.S. MSHA” of the US
Reinforcement: Department of Labor, Mine Safety and Health Administration.
One braid of high tensile steel wire. Couplings:
Cover: BITELOK NON-SKIVE ONE-PIECE CRIMP
Red, heat resistant, abrasion resistant and oil resistant rubber. T200 Series (sizes -3 to -12) pages 102 to 123.
Couplings
Flame Resistant to Australian Standard AS 2660 and U.S. T700 Series (sizes -6 to -12) pages 134 to 152.
MSHA requirements. Assembly Instructions page 404.
Highly visible layline branding for easy and permanent FIELD ATTACHABLE NON-SKIVE
identification. K Series (sizes -4 to -12) pages 202 to 219.
No skiving required with T200 & T700 Series BITELOK Assembly Instructions page 402.
Crimp Couplings and K Series Field Attachable Couplings.
Adaptors
T1F Hose Working Pressures 1 bar = 14.5 psi 1 MPa = 10 bar
PART MAXIMUM MINIMUM
NO HOSE SIZE ID WORKING PRESSURE BURST PRESSURE
Accessories
DN inch Dash bar psi bar psi
T13F 5 3/16 -03 250 3600 1000 14500
T14F 6 1/4 -04 225 3250 900 13000
T16F 10 3/8 -06 180 2600 720 10400
T18F 12 1/2 -08 160 2300 640 9200
T112F 19 3/4 -12 105 1500 420 6000
Filters
T16F 127 5.0 0,35 0.24 17,4 0.69 600 SERIES K00-06 T200 T700
T18F 178 7.0 0,43 0.29 20,5 0.81 600 SERIES K00-08 T200 T700
T112F 240 9.5 0,65 0.44 27,6 1.09 600 SERIES K00-12 T200 T700
Contact RYCO Hydraulics for Crimp Diameter and Mark Length for BITELOK Couplings.
C O N N E C T I N G P A R T N E R S H I P S Page 55
RTH1 – TEFLON* Hose
Couplings:
TWO-PIECE CRIMP
1100 Series (sizes -4 to -16) pages 172 to 174.
Assembly instructions page 406.
Page 56 Q U A L I T Y H O S E A N D F I T T I N G S
PL1 – PUSH-ON Hose
PUSH-ON PL1
1 TEXTILE BRAID HOSE
Intro
Recommended For: Flame Resistance:
Petroleum base hydraulic oils, glycol antifreeze solutions, Meets either Flame Resistance Designation “U.S. MSHA” of
water, diesel fuels, and air. the US Department of Labor, Mine Safety and Health
Administration; or “GL” Germanischer Lloyd. Contact
Tube:
Hose
RYCO Hydraulics for further information.
Black, oil resistant synthetic rubber. (Nitrile).
Couplings:
Reinforcement:
800 Series Push-On pages 177 to 181.
One textile braid.
Assembly instructions page 407.
Cover: PL1 Hose simply pushes on to 800 Series Couplings, and for
Black, oil and abrasion resistant synthetic rubber. Static Working Pressures up to 50% of Maximum Static
Temperature Range: Working Pressures a clamp is not required.
From -40°C to +95°C (-40°F to +203°F). For diesel fuel and other potentially dangerous, or critical
Couplings
For water, water/oil emulsions, diesel fuels, glycol, and air applications, and for Static Working Pressures above 50%
etc. see page 29. of maximum; a clamp around the hose is required.
Do not overtighten clamp as this will damage hose.
Working Pressure: Factory crimped couplings are also available in some sizes.
PL1 Hose, and 800 Series Push-On Fittings, are Contact RYCO Hydraulics for more information.
recommended for use in systems with Static Working
Pressures (constant loads without pressure spikes) only.
They are not recommended for vibration or pressure
surge applications.
PL1 Hose should not be used at both maximum working
Adaptors
pressure and maximum temperature simultaneously.
Accessories
DN inch Dash bar psi bar psi mmHg inHg
PL14 6 1/4 -04 21 300 84 1200 710 28
PL15 8 5/16 -05 21 300 84 1200 710 28
PL16 10 3/8 -06 21 300 84 1200 635 25
PL18 12 1/2 -08 21 300 84 1200 460 18
PL110 16 5/8 -10 21 300 84 1200 380 15
PL112 19 3/4 -12 21 300 84 1200 380 15
Filters
H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 57
SR – Suction and Return Hose
SUCTION SR
SUCTION & RETURN HOSE
CLAMP RECOMMENDED
HOSE CLAMP ADJUSTMENT TIGHTENING
PART PART RANGE TORQUE
NO NO d mm Nm ft.lbf
SR12 RSC-3134 31 to 34 20 15
RSC-3740* 37 to 40 20 15
SR16
RSC-4043* 40 to 43 20 15
SR40 RSC-7379 73 to 79 25 18
SR48 RSC-8591 85 to 91 25 18
*Due to the manufacturing tolerance on outside diameter of the hose and the range of adjustment of the clamp, it is necessary
to confirm correct clamp at time of assembly.
Page 58 Q U A L I T Y H O S E A N D F I T T I N G S
SRF – DEFIANT Compact Suction and Return Hose
DEFIANT SRF
COMPACT
SUCTION & RETURN HOSE
Intro
Meets or exceeds the performance requirements of
SAE 100R4, AS 3791 100R4.
Hose
space is minimal. (Tighter Bend Radius than SAE 100R4)
(up to 25% of Maximum Working Pressure).
Tube: 3300 SERIES COUPLINGS WITH RSC CLAMP
Black, oil resistant synthetic rubber. (Nitrile). 3300 (sizes -12 to -32) pages 182 to 186.
Reinforcement: 3300 Series Couplings require a suitable clamp around the
Textile reinforcement with spiral wire to prevent collapsing. outside of the hose.
Refer to RYCO RSC Clamps shown below.
Cover: Assembly instructions pages 406.
Black, oil resistant and abrasion resistant synthetic rubber.
2. For Suction Applications, and High Pressure Delivery
Couplings
Temperature Range: (up to 100% of Maximum Working Pressure).
From -40°C to +100°C (-40°F to +212°F). BITELOK NON-SKIVE ONE-PIECE CRIMP
For water, emulsions etc. see page 29. T400 Series (sizes -12 to -32) pages 124 to 133.
Working Pressure: Assembly instructions page 404.
Maximum working pressures are based on 4:1 safety factor
(minimum burst to maximum working pressure).
Adaptors
SRF Hose Specifications 1 bar = 14.5 psi 1 MPa = 10 bar
PART MAXIMUM MINIMUM VACUUM MINIMUM AVERAGE NOMINAL
NO HOSE SIZE ID WORKING PRESSURE BURST PRESSURE RATING BEND RADIUS WEIGHT HOSE OD
Accessories
SRF16 25 1 -16 17 250 68 1000 635 25 75 1,00 40,0
SRF20 31 1.1/4 -20 14 200 56 800 635 25 100 1,19 46,5
SRF24 38 1.1/2 -24 10 150 40 600 635 25 125 1,39 53,1
SRF32 51 2 -32 7 100 28 400 635 25 150 1,94 65,5
CLAMP RECOMMENDED
HOSE CLAMP ADJUSTMENT TIGHTENING
Filters
SRF12 RSC-3134 31 to 34 20 15
RSC-3740* 37 to 40 20 15
SRF16
RSC-4043* 40 to 43 20 15
RSC-4347* 43 to 47 20 15
SRF20
Technical
RSC-4751* 47 to 51 20 15
SRF24 RSC-5155 51 to 55 20 15
SRF32 RSC-6368 63 to 68 25 18
*Due to the manufacturing tolerance on outside diameter of the hose and the range of adjustment of the clamp, it is necessary
to confirm correct clamp at time of assembly.
C O N N E C T I N G P A R T N E R S H I P S Page 59
TW1 – TORNADO WASHER Hose
Page 60 Q U A L I T Y H O S E A N D F I T T I N G S
PW2 – PRESSURE WASHER Hose
Intro
2 WIRE BRAID
Hose
(minimum burst to maximum working pressure).
Tube:
Black, heat resistant synthetic rubber. Couplings:
BITELOK SKIVE ONE-PIECE CRIMP
Reinforcement:
T200 Series (sizes -4 to -6) pages 102 to 123.
Two braids of high tensile steel wire.
T700 series (size -6) pages 134 to 152.
Cover: Assembly Instructions page 405.
Black, oil resistant and abrasion resistant synthetic rubber.
The cover of PW2 hose is formulated to resist marking. Not suitable for use with Field Attachable Couplings.
Couplings
Skiving of Cover is required with T200 & T700 Series Common hose couplings used on PW2 Hose include:
BITELOK Crimp Couplings. T202S BSPP Female Live Swivel
T294 PW Female
Temperature Range:
T295 PW Gun Handle Tube.
PW2 PRESSURE WASHER Hose handles hot water up to
(Note: The rated Maximum Working Pressures of T202S
+150°C (+302°F).
Series couplings are lower than the Maximum Working
Pressures of PW2 Series hoses.)
Important Note: Although PW2 is constructed to
SAE 100R2AT dimensions, the cover MUST BE SKIVED
Adaptors
prior to crimping on hose couplings.
Accessories
PART MAXIMUM MINIMUM
NO HOSE SIZE ID WORKING PRESSURE BURST PRESSURE
PW26 130 5.0 0,56 0.38 19,0 0.75 T200 SERIES T700 SERIES
Contact RYCO Hydraulics for Crimp Diameter and Skive Length for BITELOK Couplings.
H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 61
RQG1 – LPG Hose
IMPORTANT INFORMATION
RYCO RQG1 Series LPG Hose has Australian Gas Association approval
(AGA approval No. 5523) only when used with RYCO T200 Series BITELOK
One-Piece Non-Skive Crimp Couplings, or RYCO K Series Field Attachables.
Page 62 Q U A L I T Y H O S E A N D F I T T I N G S
M2G – LPG Hose
Intro
AUSTRALIAN GAS ASSOCIATION Approval No. 4247.
Meets AS/NZS 1869 Class C (2,6 MPa working pressure, +65°C/+149°F max. temperature).
IMPORTANT INFORMATION
RYCO M2G Series LPG Hose has Australian Gas Association approval
(AGA approval No. 4247) only when used with RYCO T400 Series BITELOK
One-Piece Non-Skive Crimp Couplings, or RYCO 400 Series Field Attachables.
Hose
Available only as Factory Fitted Hose Assemblies.
Couplings
Liquified Petroleum Gas and Natural Gas. From -20°C to +65°C (-4°F to +149°F).
Maximum Working Pressure 2,6 MPa (26 bar, 375 psi). Couplings:
Tube: BITELOK NON-SKIVE ONE-PIECE CRIMP
Black, synthetic rubber. T400 Series (sizes -4 to -12) pages 124 to 133.
Available only as Factory Fitted Hose Assemblies.
Reinforcement:
FIELD ATTACHABLE NON-SKIVE
Two textile braids.
400 Series (sizes -4 to -12) pages 202 to 219.
Cover: Available only as Factory Fitted Hose Assemblies.
Black, abrasion resistant synthetic rubber.
Adaptors
Pin-pricked (perforated).
No skiving required with T400 Series BITELOK Crimp Couplings
and 400 Series Field Attachable Couplings.
Accessories
NO HOSE SIZE ID WORKING PRESSURE
M26G 100 4.0 0,28 0.19 19,0 0.75 600 SERIES 400-06 T400 SERIES
M28G 125 5.0 0,41 0.28 23,8 0.94 600 SERIES 400-08 T400 SERIES
M212G 240 9.5 0,65 0.44 31,7 1.25 600 SERIES 400-12 T400 SERIES
C O N N E C T I N G P A R T N E R S H I P S Page 63
M1 – Fuel Line Hose
FUEL LINE M1
1 TEXTILE BRAID HOSE
Recommended For:
Multi-purpose hose for use on fuel lines, PCV
and EEC systems, and for fuel return hose
connections on diesel fuel injection systems.
For use with leaded and unleaded petrol, oil,
diesel and other fuels.
WARNING: Do not use for pressure lines on fuel
injected engines or for Cooling System Applications.
Tube:
Black synthetic rubber. (Nitrile).
Reinforcement:
One textile braid.
Cover:
Black, oil resistant synthetic rubber. Resists the effects of
high heat and ozone found in engine compartments.
Temperature Range:
From -40°C to +125°C (-40°F to +257°F).
M1 Hose Dimensions
PART MINIMUM AVERAGE NOMINAL
NO BEND RADIUS WEIGHT HOSE OD
Page 64 Q U A L I T Y H O S E A N D F I T T I N G S
M2 – Textile Braid
TEXTILE M2
2 TEXTILE BRAID HOSE
Intro
Meets or exceeds the performance requirements of
SAE 100R3, AS 3791 100R3, DIN 20021-2TE, ISO 4079 Type R3.
Third Party approvals: ABS, DNV, GL, LR, MED, USCG (see page 23).
Hose
Black, oil resistant synthetic rubber. (Nitrile). Flame Resistance:
Meets Flame Resistant Designation “U.S. MSHA” of the US
Reinforcement:
Department of Labor, Mine Safety and Health Administration.
Two textile braids.
Complies with Flame Resistant requirements of Australian
Cover: Standard AS 2660 and Method of Test AS 1180.10B.
Black, oil resistant and abrasion resistant synthetic rubber.
Couplings:
No skiving required with T400 Series BITELOK Crimp
BITELOK NON-SKIVE ONE-PIECE CRIMP
Couplings and 400 Series Field Attachable Couplings.
T400 Series (sizes -4 to -12) pages 124 to 133.
Couplings
Temperature Range: Assembly Instructions page 404.
From -40°C to +100°C (-40°F to +212°F). FIELD ATTACHABLE NON-SKIVE
For water, emulsions etc. see page 29. 400 Series (sizes -4 to -12) pages 202 to 219.
Assembly Instructions page 402.
Adaptors
M2 Hose Working Pressures 1 bar = 14.5 psi 1 MPa = 10 bar
PART MAXIMUM MINIMUM
Accessories
NO HOSE SIZE ID WORKING PRESSURE BURST PRESSURE
M26 100 4.0 0,28 0.19 19,0 0.75 600 SERIES 400-06 T400 SERIES
M28 125 5.0 0,41 0.28 23,8 0.94 600 SERIES 400-08 T400 SERIES
M212 240 9.5 0,65 0.44 31,7 1.25 600 SERIES 400-12 T400 SERIES
Contact RYCO Hydraulics for Crimp Diameter and Mark Length for BITELOK Couplings.
H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 65
FB2 – BARRIER Air Conditioning Hose
BARRIER FB2
2 TEXTILE BRAID HOSE
NYLON BARRIER
Meets or exceeds the performance requirements of SAE J2064 Type C Class II.
Page 66 Q U A L I T Y H O S E A N D F I T T I N G S
MP1 – Multi Purpose Hose
Intro
Recommended For: Working Pressure:
Air, water, petroleum oils, kerosene and fuel oils. Maximum working pressures are based on 4:1 safety factor
(minimum burst to maximum working pressure), and are
Tube:
for the performance of the hose with RYCO T400 Series
Black, oil resistant synthetic rubber (Nitrile).
Hose
BITELOK One-Piece couplings only.
RMA (USA) Class A High Oil Resistance.
Maximum working pressure for a hose assembly with other
Reinforcement: couplings depends on the type of coupling and the type of
One textile braid. clamp used.
MP1 Hose should not be used at maximum working
Cover:
pressure and maximum working temperature
Red, oil resistant and abrasion resistant synthetic rubber
simultaneously.
(Modified Nitrile).
RMA (USA) Class B Medium Oil Resistance. Couplings:
Couplings
BITELOK NON-SKIVE ONE-PIECE CRIMP
Electrical Non-Conductivity:
T400 Series (sizes -4 to -20) pages 124 to 133.
Non-conductive at 1000 volts DC. Meets electrical resistance
Assembly instructions page 404.
of one megohm per inch when subjected to 1000 volts DC.
Incorrect storage and use may adversely affect electrical
properties. Standard industrial hose barbed tails with hose clamps may
also be suitable depending on working pressure required.
Temperature Range: Not suitable for use with RYCO 800 Series Push-On
Air, water, petroleum & lubricating oils: -40°C to +93°C couplings.
(-40°F to +200°F).
Petrol, kerosene, fuel oils: -40°C to +49°C
Adaptors
(-40°F to +120°F).
For continuous service at upper temperature limit, reduce
maximum working pressure by 30%.
Accessories
DN inch Dash bar psi bar psi
MP14 6 1/4 -04 13,8 200 55,2 800
MP16 10 3/8 -06 13,8 200 55,2 800
MP18 12 1/2 -08 13,8 200 55,2 800
MP110 16 5/8 -10 13,8 200 55,2 800
MP112 19 3/4 -12 13,8 200 55,2 800
MP116 25 1 -16 13,8 200 55,2 800
MP120 31 1.1/4 -20 13,8 200 55,2 800
Filters
C O N N E C T I N G P A R T N E R S H I P S Page 67
RT7 – SPIDERLINE Hose
SPIDERLINE RT7
Meets or exceeds the performance requirements
(except electrical non-conductivity tests) of
SAE 100R7, AS 3791 100R7, EN 855 Type R7.
Note: RT72 size is not included in the above standards.
Recommended For: Cover:
High pressure hydraulic oil lines; pilot lines; greasing and Black, oil and abrasion resistant thermoplastic (Polyurethane).
lubrication lines; and some pneumatic and water lines.
Temperature Range:
Suitable for use with mineral, vegetable and most ester
From -40°C to +95°C (-40°F to +203°F).
based hydraulic fluids.
Heat and hydrolysis stabilised for use with water based Working Pressure:
hydraulic fluids up to +70°C (+158°F). Maximum working pressures are based on 4:1 safety factor
Suitable for use with some gases, fluids and chemicals (minimum burst to maximum working pressure).
(contact RYCO Hydraulics Technical Department).
Couplings:
Cover is perforated (pin-pricked) for use with air and gases.
RT72 to RT712:
RYCO RT7 Series Hose has lighter weight and more
BITELOK NON-SKIVE ONE-PIECE CRIMP
compact outside diameter than wire braided rubber
T400 Series (sizes -2 to -12) pages 124 to 133.
SAE 100R1AT hose.
Assembly Instructions page 404.
Smooth inner tube for high flow rate; and smooth, easily
cleaned cover. NOTE: Special Assembly Procedures required for RT72
The polyester or nylon reinforcement gives RT7 Hose Hose. Contact RYCO Hydraulics Technical Department for
excellent corrosion and fatigue resistance, and low further information.
elongation of ±2% at maximum dynamic working pressure.
Tube:
RT72:
Oil resistant seamless thermoplastic (Polyester).
RT73 to RT712:
Oil resistant seamless thermoplastic (Nylon).
Reinforcement:
RT72:
One braid of synthetic yarn (Polyester).
RT73 to RT712:
One or two braids of synthetic yarn (Nylon).
Page 68 Q U A L I T Y H O S E A N D F I T T I N G S
RT7N – ISOLATOR Non-Conductive Hose
ISOLATOR RT7N
Intro
Meets or exceeds the performance requirements
(including electrical non-conductivity tests) of
SAE 100R7, AS 3791 100R7, EN 855 Type R7.
Hose
Suitable for use with mineral, vegetable and most ester
From -40°C to +95°C (-40°F to +203°F).
based hydraulic fluids.
Heat and hydrolysis stabilised for use with water based Working Pressure:
hydraulic fluids up to +70°C (+158°F). Maximum working pressures are based on 4:1 safety factor
Smooth inner tube for high flow rate; and smooth, easily (minimum burst to maximum working pressure).
cleaned cover.
Couplings:
The polyester reinforcement gives RT7N Hose excellent
BITELOK NON-SKIVE ONE-PIECE CRIMP
corrosion and fatigue resistance, and low elongation of
T400 Series (sizes -4 to -12) pages 124 to 133.
±2% at maximum dynamic working pressure.
Couplings
Assembly Instructions page 404.
Electrical Non-Conductivity:
Meets non-conductivity requirements of SAE 100R7,
AS 3791 100R7, EN 855 Type 7 (maximum leakage does
not exceed 50 µA when subjected to 75 kV/305 mm or 250
kV/m for 5 minutes). Incorrect storage and use, particularly
that leading to oil or moisture entering the reinforcement,
may adversely affect electrical properties.
Tube:
Adaptors
White, oil resistant seamless thermoplastic (Polyester).
Reinforcement:
One or two braids of synthetic yarn (Polyester).
Accessories
PART MAXIMUM MINIMUM
NO HOSE SIZE ID WORKING PRESSURE BURST PRESSURE
H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 69
RT7T – SPIDERLINE TWIN Hose
Page 70 Q U A L I T Y H O S E A N D F I T T I N G S
RT7TN – ISOLATOR TWIN Hose
Intro
Meets or exceeds the performance requirements
(including electrical non-conductivity tests) of
SAE 100R7, AS 3791 100R7, EN 855 Type R7.
Hose
One or two braids of synthetic yarn (Polyester).
and return reels on forklifts and cranes. It is also used for
hydraulic powered hand tools, such as loppers and chain Cover:
saws, and other applications requiring two hoses. Orange, oil and abrasion resistant thermoplastic (Polyurethane).
RT7TN is used where electrical non-conductivity is required Cover is unperforated.
(for use in applications where there is potential for contact
Temperature Range:
with high voltage sources).
From -40°C to +95°C (-40°F to +203°F).
Suitable for use with mineral, vegetable and most ester
based hydraulic fluids. Working Pressure:
Couplings
Heat and hydrolysis stabilised for use with water based Maximum working pressures are based on 4:1 safety factor
hydraulic fluids up to +70°C (+158°F). (minimum burst to maximum working pressure).
Suitable for use with some gases, fluids and chemicals
(contact RYCO Hydraulics Technical Department). Couplings:
Smooth inner tube for high flow rate; and smooth, easily BITELOK NON-SKIVE ONE-PIECE CRIMP
cleaned cover. T400 Series (sizes -4 to -8) pages 124 to 133.
The polyester reinforcement gives RT7TN Hose excellent Assembly instructions pages 404 and 409.
corrosion and fatigue resistance, and low elongation of
±2% at maximum dynamic working pressure.
Adaptors
Electrical Non-Conductivity:
Meets non-conductivity requirements of SAE 100R7, AS
3791 100R7, EN 855 Type 7 (maximum leakage does not
exceed 50 µA when subjected to 75 kV/305 mm or
250 kV/m for 5 minutes). Incorrect storage and use,
particularly that leading to oil or moisture entering the
reinforcement, may adversely affect electrical properties.
Accessories
RT7TN Hose Working Pressures 1 bar = 14.5 psi 1 MPa = 10 bar
PART MAXIMUM MINIMUM
NO HOSE SIZE ID WORKING PRESSURE BURST PRESSURE
RT74TN 100 4.0 0,18 0.12 12,6 (x 2 OFF) 0.50 (x 2 OFF) T400 SERIES
RT76TN 125 5.0 0,30 0.20 16,5 (x 2 OFF) 0.65 (x 2 OFF) T400 SERIES
RT78TN 178 7.0 0,45 0.30 20,6 (x 2 OFF) 0.81 (x 2 OFF) T400 SERIES
Contact RYCO Hydraulics for Crimp Diameter and Mark Length for BITELOK Couplings.
C O N N E C T I N G P A R T N E R S H I P S Page 71
RT8 – SPIDERLINE Hose
SPIDERLINE RT8
Meets or exceeds the performance requirements
(except electrical non-conductivity tests) of
SAE 100R8, AS 3791 100R8, EN 855 Type R8.
Page 72 Q U A L I T Y H O S E A N D F I T T I N G S
RT8N– ISOLATOR Hose
ISOLATOR RT8N
Intro
Meets or exceeds the performance requirements
(including electrical non-conductivity tests) of
SAE 100R8, AS 3791 100R8, EN 855 Type R8.
Hose
Suitable for use with mineral, vegetable and most ester
From -40°C to +95°C (-40°F to +203°F).
based hydraulic fluids.
Heat and hydrolysis stabilised for use with water based Working Pressure:
hydraulic fluids up to +70°C (+158°F). Maximum working pressures are based on 4:1 safety factor
Smooth inner tube for high flow rate; and smooth, easily (minimum burst to maximum working pressure).
cleaned cover.
Couplings:
The aramid reinforcement gives RT8N Hose excellent
BITELOK NON-SKIVE ONE-PIECE CRIMP
corrosion and fatigue resistance, and low elongation of
T400 Series (sizes -4 to -8) pages 124 to 133.
±2% at maximum dynamic working pressure.
Couplings
Assembly Instructions page 404.
Electrical Non-Conductivity:
Meets non-conductivity requirements of SAE 100R8,
AS 3791 100R8, EN 855 Type 8 (maximum leakage does
not exceed 50 µA when subjected to 75 kV/305 mm or 250
kV/m for 5 minutes). Incorrect storage and use, particularly
that leading to oil or moisture entering the reinforcement,
may adversely affect electrical properties.
Tube:
Adaptors
White, oil resistant seamless thermoplastic (Polyester).
Reinforcement:
One or two braids of synthetic yarn (Aramid).
Accessories
PART MAXIMUM MINIMUM
NO HOSE SIZE ID WORKING PRESSURE BURST PRESSURE
H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 73
RT8T – SPIDERLINE TWIN Hose
Page 74 Q U A L I T Y H O S E A N D F I T T I N G S
RT8TN – ISOLATOR TWIN Hose
Intro
Meets or exceeds the performance requirements
(including electrical non-conductivity tests) of
SAE 100R8, AS 3791 100R7, EN 855 Type R8.
Hose
One or two braids of synthetic yarn (Aramid).
and return reels on forklifts and cranes. It is also used for
hydraulic powered hand tools, such as loppers and chain Cover:
saws, and other applications requiring two hoses. Orange, oil and abrasion resistant thermoplastic (Polyurethane).
RT8TN is used where electrical non-conductivity is required Cover is unperforated.
(for use in applications where there is potential for contact
Temperature Range:
with high voltage sources).
From -40°C to +95°C (-40°F to +203°F).
Suitable for use with mineral, vegetable and most ester
based hydraulic fluids. Working Pressure:
Couplings
Heat and hydrolysis stabilised for use with water based Maximum working pressures are based on 4:1 safety factor
hydraulic fluids up to +70°C (+158°F). (minimum burst to maximum working pressure).
Suitable for use with some gases, fluids and chemicals
(contact RYCO Hydraulics Technical Department). Couplings:
Smooth inner tube for high flow rate; and smooth, easily BITELOK NON-SKIVE ONE-PIECE CRIMP
cleaned cover. T400 Series (sizes -4 to -8) pages 124 to 133.
The aramid reinforcement gives RT8TN Hose excellent Assembly instructions pages 404 and 409.
corrosion and fatigue resistance, and low elongation of
±2% at maximum dynamic working pressure.
Adaptors
Electrical Non-Conductivity:
Meets non-conductivity requirements of SAE 100R8, AS
3791 100R8, EN 855 Type 8 (maximum leakage does not
exceed 50 µA when subjected to 75 kV/305 mm or
250 kV/m for 5 minutes). Incorrect storage and use,
particularly that leading to oil or moisture entering the
reinforcement, may adversely affect electrical properties.
Accessories
RT8TN Hose Working Pressures 1 bar = 14.5 psi 1 MPa = 10 bar
PART MAXIMUM MINIMUM
NO HOSE SIZE ID WORKING PRESSURE BURST PRESSURE
RT84TN 100 4.0 0,18 0.08 12,6 (x 2 OFF) 0.50 (x 2 OFF) T400 SERIES
RT86TN 125 5.0 0,26 0.18 16,5 (x 2 OFF) 0.65 (x 2 OFF) T400 SERIES
RT88TN 178 7.0 0,42 0.28 20,6 (x 2 OFF) 0.81 (x 2 OFF) T400 SERIES
Contact RYCO Hydraulics for Crimp Diameter and Mark Length for BITELOK Couplings.
C O N N E C T I N G P A R T N E R S H I P S Page 75
Hose Protection – RWA Wire Armour
HOSE SERIES
PART NOMINAL ID T1A T2A T3KA H12A H13A RQP5
NO mm inch T1D T2D T3KD DF2A H12D H13D HSPA HSHA H15D TXA2D TJ2D RQP1 RQP2 T5
RWA-12 12 0.47
RWA-16 16 0.63 -4,-5 -4 -4,-5 -4 -4 -4,-5 -4 -4,-5
RWA-20 20 0.78 -6 -5 -6,-8 -6 -04 -6 -5 -6
RWA-21 21 0.83 -6 -6 -6 -8
RWA-23 23 0.91 -8 -8 -8 -06 -06 -8 -8 -8
RWA-27 27 1.06 -10 -10 -10 -08 -08 -10 -10
RWA-30 30 1.19 -12 -10 -12 -12 -10 -10 -12 -10 -12
RWA-31 31 1.22 -12 -10 -12 -12
RWA-34 34 1.34 -16 -12 -12 -12 -12 -12 -16
RWA-39 39 1.52 -16 -16
RWA-41 41 1.61 -16 -16 -16 -16 -16 -16 -16 -16 -16 -20
RWA-49 49 1.93 -20 -20 -20 -20 -20 -20 -24
RWA-56 56 2.20 -24 -24 -24 -20 -24 -20 -24
RWA-61 61 2.40 -24 -24 -32
RWA-68 68 2.68 -32 -32 -32 -32 -32
RWA-75 75 2.95 -32 -32
HOSE SERIES
PART NOMINAL ID T1F SR RT7 RT8
NO mm inch RQP6 TW1 PL1 RTH1 SRF PW2 RQG1 M2G M1 M2 FB2 MP1 RT7N RT8N
Page 76 Q U A L I T Y H O S E A N D F I T T I N G S
Hose Protection – RSG/RSGY/RSGF Spiral Guard
Intro
Recommended For: Size Selection:
Lightweight, cost-effective protection of hoses and cables The tables below show RYCO Spiral Guard size selection for
Hose
from abrasion and impact. It can also be used to bundle a tight fit on the hose. Due to the Spiral Guard expanding
hoses together in groups. to fit the hose, extra length of Spiral Guard must be allowed.
RSGF meets Flame Resistance Designation “U.S. MSHA” of the This extra length can be estimated as follows:
US Department of Labor, Mine Safety and Health Administration. T26A Nominal OD = 19,0 mm (see chart on page 79)
Construction: RSG-20L Nominal ID = 15,0 mm (from chart below)
Polyethylene plastic spiral, with rounded edges to protect Estimated length of RSG-20L to cover 2,3 metres of T26A
hose cover. RSG Black; RSGY Yellow; RSGF FRAS (Dark Grey). 19,0
= x 2,3 m = 2,91 metres
Polyethylene is not affected by exposure to air, water, 15,0
Couplings
hydraulic oil and many other fluids. How to Order:
Temperature Range: Complete the Part Number:
From -40°C to +120°C (-40°F to +248°F). RSG-16L, RSGY-75L, RSGF-50L etc.
Assembly Instructions: Sizes -16L to -90L: 20 m (65.6 ft) coils or cut to length.
RYCO Spiral Guard can easily be applied after hose Size -110L: 10 m (32.8 ft) coils or cut to length.
assembly because of its spiral form. Place one end of
completed hose assembly in a vice. Wrap coil onto hose.
It is recommended to choose RYCO Spiral Guard size so
that it is a tight fit on the hose. This will keep the Spiral
Adaptors
Guard in place on the hose.
The Spiral Guard expands to fit the hose or hose bundle.
Allow extra length of Spiral Guard to allow for this expansion.
Accessories
-16L 12,0 0.47 16,5 0.65 -4,-5 -4 -5 -4 -4 -4,-5 -4 -4
-20L 15,0 0.59 20,0 0.79 -6,-8 -5,-6,-8 -6,-8 -6,-8 -06 -04,-06 -8 -6 -6,-8 -5,-6,-8 -5,-6,-8
-25L 19,0 0.75 24,5 0.96 -10 -10 -10 -10 -08 -08 -10 -10 -10 -10
-32L 23,0 0.91 30,0 1.18 -12 -12 -12 -12,-16 -10,-12 -12 -10,-12 -12 -12 -12 -12 -12 -12,-16
-40L 30,5 1.20 39,0 1.54 -16 -16 -16 -16 -16 -16 -16 -16 -16 -16 -16 -20
-50L 38,0 1.50 46,5 1.83 -20,-24 -20,-24 -20,-24 -20 -20,-24 -20 -20 -20,-24 -24
-63L 47,0 1.85 58,0 2.28 -32 -32 -32 -24 -24 -32 -32
-75L 61,0 2.40 73,0 2.87 -40 -32 -32 -32
-90L 70,5 2.78 84,5 3.33 USED TO BUNDLE HOSES
-110L 84,0 3.31 99,0 3.90 USED TO BUNDLE HOSES
Filters
-32L 23,0 0.91 30,0 1.18 -12 -16 -12,-16 -12 -12 -12 -12
-40L 30,5 1.20 39,0 1.54 -16 -16
-50L 38,0 1.50 46,5 1.83 -20,-24 -20
-63L 47,0 1.85 58,0 2.28 -32
-75L 61,0 2.40 73,0 2.87 -40
-90L 70,5 2.78 84,5 3.33 USED TO BUNDLE HOSES
-110L 84,0 3.31 99,0 3.90 USED TO BUNDLE HOSES
H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 77
Hose Protection – FS1072 FIRE SLEEVE
Page 78 Q U A L I T Y H O S E A N D F I T T I N G S
Hose Protection – FS1072 FIRE SLEEVE
Intro
NO DIAMETER THICKNESS DIMENSION WEIGHT
A mm A inch B mm B inch C mm C inch kg/m lb/ft
FS1072-08 12,7 0.50 4,3 0.17 20,0 0.79 0,19 0.13
FS1072-11 17,5 0.69 4,3 0.17 27,5 1.08 0,29 0.19
FS1072-14 22,2 0.87 4,4 0.17 34,9 1.37 0,28 0.19
FS1072-16 25,4 1.00 4,8 0.19 39,9 1.57 0,31 0.21
FS1072-18 28,6 1.13 4,7 0.19 46,6 1.84 0,37 0.25
Hose
FS1072-20 31,8 1.25 4,7 0.19 47,4 1.87 0,36 0.24
FS1072-22 34,9 1.38 4,8 0.19 54,8 2.17 0,43 0.29
FS1072-24 38,1 1.50 4,0 0.16 58,3 2.29 0,46 0.31
FS1072-30 47,6 1.87 4,0 0.16 74,8 2.93 0,54 0.36
FS1072-32 50,8 2.00 4,0 0.16 79,8 3.14 0,55 0.37
FS1072-40 63,5 2.50 4,1 0.16 94,2 3.71 0,84 0.56
FS1072-44 69,9 2.75 5,0 0.20 109,8 4.32 0,85 0.57
Couplings
FS1072-64 102,0 4.02 5,0 0.20 160,2 6.32 1,07 0.72
FS1072-80 127,0 5.00 5,0 0.20 199,5 7.89 2,26 1.52
FS1072-104 165,0 6.50 5,0 0.20 259,2 10.21 2,86 1.92
Adaptors
DN inch Dash T1D T2D T3KD DF2A H12D H13D HSPA HSHA H15D TXA2D TJ2D RQP1 RQP2 T5
5 3/16 -03 11,8
6 1/4 -04 13,4 15,0 11,9 13,6 17,9 15,0 13,4 15,0 13,2
8 5/16 -05 15,0 16,6 13,5 15,0 16,6 14,8
10 3/8 -06 17,4 19,0 15,8 17,6 20,2 20,0 19,0 17,4 19,0 17,2
12 1/2 -08 20,5 22,0 18,9 20,5 23,8 24,6 22,0 20,5 22,0 19,4
16 5/8 -10 23,7 25,2 24,1 23,7 28,2 28,2 25,2 23,7 25,2 23,4
Accessories
19 3/4 -12 27,6 29,1 28,1 27,7 30,7 32,1 32,0 31,7 32,0 29,1 27,6 29,1 27,4
25 1 -16 35,7 37,7 36,2 35,8 38,0 38,7 39,7 38,2 38,2 37,7 35,7 37,7 31,4
31 1.1/4 -20 43,6 48,0 47,0 49,8 45,2 49,8 48,0 48,0 38,1
38 1.1/2 -24 50,5 54,4 53,5 57,3 53,5 57,2 54,4 44,5
51 2 -32 64,1 67,3 66,7 72,0 68,0 67,3 56,3
63 2.1/2 -40 78,6
C O N N E C T I N G P A R T N E R S H I P S Page 79
Hose Protection – RAWHIDE Nylon Hose Sleeve
RAWHIDE RH
Recommended For: Temperature Range:
Protection of individual hoses from severe abrasion. From - 50°C to + 121°C (- 58°F to + 250°F).
Provides a cost effective method of bundling hoses together,
Size Selection:
while providing abrasion resistance to the bundle.
Choose a size that is slightly larger than the hose or hoses
When abrasion occurs, the thousands of tiny filaments in the
to be sleeved (see chart on page 79).
sleeve bulk up, to continually renew the surface.
If sleeve is to be installed onto fitted hose assemblies, allow
Construction: for the maximum outside profile of the hose fittings.
Densely woven, multi-filament nylon, tubular sleeve.
Assembly Instructions:
Black colour. Nylon is not affected by exposure to air, water,
Cut the Nylon Hose Sleeve to length.
hydraulic oil and many other fluids.
The loose fibres of the cut edges can be sealed with a heat
The inside bore of the sleeve is smooth, allowing hose to
gun or hot knife, to prevent fraying.
move inside the sleeve, and allowing easy installation.
Install over hoses or hose assemblies.
Flame Resistance: Secure in place using cable ties, band clamps or hose clamps.
Meets Flame Resistant Designation ”U.S. MSHA” of
Standard Coil Lengths:
the U.S. Department of Labor, Mine Safety and Health
91,4 metre (300 ft) long coils; or cut lengths.
Administration.
RH RAWHIDE Specifications
NOMINAL NOMINAL NOMINAL
PART INSIDE WALL INSIDE FLAT NOMINAL
NO DIAMETER THICKNESS DIMENSION WEIGHT
Page 80 Q U A L I T Y H O S E A N D F I T T I N G S
Hose Protection – LIFESAVER Nylon Hose Sleeve
LIFESAVER LS
Intro
Recommended For: Construction:
Applications where reducing the risk of injury, and Single or Double layer of densely woven, multi-filament
improving safety are foremost; such as mines, or any nylon, tubular sleeve.
applications involving personel in close proximity to Black colour. Nylon is not affected by exposure to air, water,
Hose
hydraulic hose assemblies. hydraulic oil and many other fluids.
® The inside bore of the sleeve is smooth, allowing hose to
RYCO LIFESAVER is a “three-in-one” solution for two
move inside the sleeve, and allowing easy installation.
major safety issues and a major abrasion issue, present
in many Mining and other applications for hydraulic hose Flame Resistance:
assemblies: Meets Flame Resistant Designation ”U.S. MSHA” of the U.S.
1. It is a Hose Burst Suppressor; helps protect personnel Department of Labor, Mine Safety and Health Administration.
from deadly oil injection in the event of a hose bursting.
Size Selection:
Couplings
2. It is a Whip Check; helps protect personnel from lethal,
Refer to chart below for selection of 350 bar Working
violent hose whip in the event of a hose bursting.
Pressure hoses fitted with male RYCOLOK or RYCO
3. It is Extremely Abrasion Resistant; helps protect crucial
SUPERLOK couplings. For other hoses and connection
hydraulic hose systems from abrading and failing.
end styles, please contact RYCO Hydraulics Technical
®
RYCO LIFESAVER is fitted easily around hose sizes -04 to -32. Department.
Assembly Instructions:
RYCO LIFESAVER® is attached to the hose couplings at each
end of a hose assembly. The attachment point must be
outboard of the ferrules. For Male RYCOLOK couplings, a
Adaptors
steel staple through the grommets in the LIFESAVER locks
into the Prying Groove of the Male RYCOLOK, securing
the LIFESAVER to the hose assembly. For coupling end style
connections other than Male RYCOLOK, the LIFESAVER is
clamped to the coupling at the connection end, past the
ferrule. In some cases, adaptors are used to extend the
connection, to provide a clamping area.
Accessories
LS LIFESAVER Specifications
RECOMMENDED
RYCO HOSE MINIMUM
HOSE OD NUT SIZE RAWHIDE SIZE
H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 81
Hose Protection – 750 Spring Guard
PACKAGING SLEEVE
RHYS
Recommended For: Assembly Instructions:
Packaging and protection of hose assemblies, in transit and 1. Select correct size of RYCO RHYS Packaging Sleeve. It
in storage. RYCO RHYS Packaging Sleeve is installed over must be large enough to allow for the maximum
the finished hose assembly. The ends may be heat sealed, outside profile of the hose couplings.
or folded over and stapled, or taped closed. Two sizes are available:
Construction: RHYS-75 suits most hoses up to -16 (1”) hose bore.
Heavy gauge low density polyethylene clear plastic tubing;
RHYS-125 suits most hoses from -16 to -32 (1” to 2”)
printed at intervals with “RYCO Hydraulics” logo, and
hose.
incorporating an area for the hose assembly Part Number
to be written. 2. If required, write the hose assembly Part Number onto
the Packaging Sleeve using a ball point pen.
3. Slide the hose assembly into the RHYS Packaging
Sleeve.
4. Trim Packaging Sleeve to length, and seal ends.
Standard Coil Lengths:
350 metres (1,150 feet).
Page 82 Q U A L I T Y H O S E A N D F I T T I N G S
RHYT – Hose Tag
Intro
PART-NUMBER
DESCRIPTION
Hose
Assembly Instructions:
Two sizes of RHYT Hose Tags allow all common hose sizes 1. Select correct size of RYCO RHYT Hose Tag for the
to be tagged. hose assembly that is to be identified.
Information can be written or printed on the Hose Tag RHYT-10 suits hose sizes -04 to -10 (1/4” to 5/8”).
prior to being attached to the hose. When the Hose Tag is RHYT-32 suits hose sizes -12 to -32 (3/4” to 2”).
wrapped on the hose, a clear panel at the end of the tag 2. Using a ball point pen or label printer, apply the
wraps over to protect the written or printed information. required information onto the Hose Tag.
Couplings
Hose Tag remains in position on the hose due to the 3. Remove the release paper from the back of the Hose
adhesive backing, and the Hose Tag bends with the hose, Tag to expose the adhesive.
ensuring that flexibility is not affected. 4. While ensuring that the Hose Tag is parallel to the
The slim profile of the attached Hose Tag reduces the risk of axis of the hose, wrap the Hose Tag tightly around the
accidental removal. Hose Tag does not damage or cut the hose, then continue to wrap the clear plastic panel over
cover of the hose. the Hose Tag.
Construction: 5. Press firmly to ensure that the adhesive bonds.
Heat, oil, ozone, sunlight, and weather resistant high
performance plastic.
Adaptors
Adhesive-backed for permanent attachment to the hose
assembly. Area to write or print information, with a
clear panel that wraps over to protect the hose assembly
identification information.
Accessories
PART
NO SUITS HOSE SIZE ID RANGE
DN inch Dash
RHYT-10 6 to 16 1/4 to 5/8 -04 to -10
RHYT-32 12 to 51 3/4 to 2 -12 to -32
Contact RYCO Hydraulics for further information.
Filters
ASSEMBLED BY DATE
DATE PART-NUMBER
Technical
ASSEMBLED BY
DESCRIPTION
PART-NUMBER
RHYT-10
DESCRIPTION
RHYT-32
C O N N E C T I N G P A R T N E R S H I P S Page 83
How to Order RYCO Hydraulic Hose
(See pages 392 and 393 for “How to Order Hose Assemblies”).
Coil length of RYCO Hydraulic Hose varies according to Hose Series and Size.
Wire braid, textile braid and spiral wire reinforced hydraulic hoses are in most cases manufactured in long lengths on flexible
mandrels, which results in coils of hose of different lengths. These hoses are produced and supplied in random lengths.
SR Suction Hose is manufactured on rigid mandrels of a specified length.
SR Hose 20 metres (65.6 ft)
If hose is part of a general stock order, every effort will be made to supply length closest to length ordered, but length supplied
may be shorter or longer than length ordered. If ordering “a coil” of hose, please specify the length required. If a specific cut
length is required, this must be specified when ordering, e.g. 19,5 metres exact length and may be subject to surcharge.
Shown in the table below is the availability of RYCO Hydraulic Hose in Coils, and on Reels or in Bulk Cartons.
Details of average quantities packed on reels (or in cartons) and their dimensions are available from RYCO on request.
REELS/
HOSE SERIES SIZE COILS BULK CARTONS
204 to 219 600 Field Attachable Inserts for Wire Braid Hose and M2 Series Textile Braid Hose
With appropriate Ferrules, these form A00, B00, K00, L00, V00 and 400 Series
Field Attachable Couplings
STAINLESS STEEL BITELOK ONE-PIECE CRIMP COUPLINGS
220 and 221 T200SS Stainless Steel BITELOK One-Piece Crimp for Wire Braid Hose
222 T700SS Stainless Steel BITELOK One-Piece Crimp for Wire Braid Hose and Spiral Hose
INDEXES
TWO INDEXES FOLLOW:
88 to 95 Pictorial Index
96 to 98 Index by End Style Number & Coupling Series
Within each Coupling Series the listing order is Within each alphabetical Thread or Connector
Alphabetical* by Thread or Connector Type: Type, the listing order is:
BSP (BSPT, BSPP, BSPP CAPTIVE SEAL, BSPP O RING) MALE
NPT* (NPTF, NPSM) FEMALE
GREASELINE SPECIAL FEATURES (live swivel, etc)
JIC SPECIAL SEATS (flat, concave, etc)
JIS (BSP, METRIC) ELBOWS (45° then 90°)
JOINER TUBE BENDS (in increasing degree of bend
METRIC (DKL, DKOL, DKS, DKOS, FRENCH GAZ, from 10° to 110°)
FRENCH MILLIMETRIC)
ORFS
PW
RYCOLOK
RYCO SUPERLOK
SAE (Thread)
SAE (Flange)
SALVAGE
STANDPIPE
TUBE BITE
UNO (O RING BOSS)
*NOTE: NPT is not in strict alphabetical order. NPT it is similar in concept to BSP and has been placed directly after BSP.
Page 86 QQUUAAL L I I TT YY HH O
OS E A
ANN DD FF I I TT TTI INNGGS S
Hose Couplings – Introduction
RYCO Hydraulics manufacture hose couplings in many different styles and sizes to match each RYCO hose series,
with a wide range of thread and connection types.
Hose Couplings must be carefully matched to the hose. When the hose for an application has been selected, it is
Intro
crucial that the couplings to be fitted are designed specifically for that hose. This information is listed in this RYCO
PRODUCT TECHNICAL MANUAL on the pages for each Hose Series, and also on the pages for each Coupling Series.
Hose
Field Attachable couplings.
Couplings
2) Crimp, or Swage, Couplings
Permanently attached to the hose using a
crimping, or swaging, machine.
Adaptors
DO NOT MIX / MATCH HOSE AND COUPLINGS FROM DIFFERENT MANUFACTURERS.
It is critical that the hose and coupling manufacturer are the same and that they are assembled using the
Accessories
manufacturer's recommended equipment, components and procedures.
Female Swivel Nut fittings are typically illustrated as “Crimp Nut”, except T702H and T900 Series.
Generally, RYCO Fittings including T900 Series are as follows:
1. BSPP, NPSM, JIC, JIS, ORFS and SAE nuts are “Crimp Nut” up to and including 1.1/4” Hose Size;
Filters
H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 87
Hose Couplings – Pictorial Index
RYCO BITELOK One-Piece Crimp Couplings have the ferrule already attached to the hose insert at the factory.
This eliminates the possibility of selecting the wrong ferrule type when fabricating hose assemblies, which can
cause failure of the assembly.
Each BITELOK One-Piece Crimp Coupling Series suits specific styles of hose, as shown in the table below.
T200, T400 and T700 BITELOK One-Piece Crimp Couplings Series can be used on more than one hose style -
only the finished crimp diameter changes.
BITELOK One-Piece Crimp couplings eliminate the need to ”skive” the cover off the hose* before attaching the
couplings - even for Spiral reinforced hoses. This makes assembly simple, quick and efficient. Simply push the
coupling onto the hose, and crimp the ferrule. The teeth inside the ferrule BITE down though the cover to LOK
onto the reinforcement wires**.
See page 81 for Features and Benefits of RYCO BITELOK One-Piece Crimp couplings.
(*Except Skive Hoses: PW2, TW1. Some sizes of T200 Series can be used on H12 and HSP Spiral Hoses if cover is Skived. Some sizes
of T700 Series can be used on H13 Series Hose if cover is skived.)
(**T400 Series for One and Two Braid Textile reinforced hoses do not bite down to the reinforcement.)
BITELOK
SERIES SUITS HOSE TYPE RYCO HOSE SERIES and SIZES
T200 One and Two Wire Braided Hoses For RYCO Hose Series T1A, T2A, T3KA, DF2A, T1D, T2D, T3KD, TXA2D,
TJ2D, T2S, RQP1, RQP2, T1F, TW1, PW2, RQG1 up to sizes -20.
TWO SERIES CODE GROOVES
For these RYCO Hose Series -24 and -32 sizes, use T700 Series Couplings.
AT END OF FERRULE
For RYCO Hose (cover must be skived) H1206A, H1208A, H1210A, H1206D,
H1208D, H1206S, H1208S, HSP04A, HSP06A, HSP08A, HSP10A.
T400 For RYCO Hose Series RT7, RT7N, RT7T, RT7TN sizes -4 to -12.
Some One and Two Textile Braided Hoses
For RYCO Hose Series RT8, RT8N, RT8T, RT8TN sizes -4 to -8.
THREE SERIES CODE GROOVES For RYCO Hose Series SR and SRF sizes -12 to -32.
AT END OF FERRULE For RYCO Hose Series M2 and M2G sizes -4 to -12.
For RYCO Hose Series MP1 sizes -4 to -20.
For RYCO Hose Series RQP5 and T5 sizes -4 to -12
T700 R12 Spiral Hoses For RYCO Hose H12A, H12D and H12S all sizes.
One and Two Wire Braided Hoses For RYCO Hose Series T1A, T2A, T1D, T2D, TXA2D, T2S, RQP2 sizes -24 and -32.
FOUR SERIES CODE GROOVES May be used on RYCO Hose series T1A, T2A, DF2A, T1D, T2D, TXA2D, T2S,
AT END OF FERRULE RQP1, RQP2, T1F, TW1, PW2 sizes -20 and under.
For RYCO Hose HSP06A, HSP08A, HSP10A, HSH20A, HSH24A, HSH32A.
For RYCO Hose (cover must be skived) H1312A, H1316A, H1320A, H1312D,
H1316D, H1320D, H1312S, H1316S, H1320S.
T900 R13 Spiral Hoses For RYCO Hose H13A, H13D and H13S all sizes.
For RYCO Hose HSH12A, HSH16A.
SIX SERIES CODE GROOVES
For RYCO Hose H1516D, H1520D.
AT END OF FERRULE
MALE
STRAIGHT
BSPP MALE
BSPT BSPT MALE BSPP BSPP MALE 60° CONVEX BSPT MALE NPT NPT MALE NPT MALE
MALE HEAVY MALE CAPTIVE SEAL SEAT (JIS) SWIVEL MALE EXTENDED SWIVEL
Page 88 QQUUAAL L I I TT YY HH O
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ANN DD FF I I TT TTI INNGGS S
Hose Couplings – Pictorial Index
Intro
T203 T265 T263 T292 T292M T284 T295 T287
PAGE 108 PAGE 112 PAGE 114 PAGE 115 PAGE 115 PAGE 116 PAGE 117 PAGE 118
T403 T484
PAGE 127 PAGE 129
Hose
MALE
STRAIGHT
cont’d
Couplings
PAGE 118 PAGE 119 PAGE 123 PAGE 123 PAGE 118 PAGE 119 PAGE 119
T720 T788
PAGE 152 PAGE 144
MALE MALE
STRAIGHT 45° & 60°
cont’d
Adaptors
UN O RING UN O RING RYCOLOK SAE INVERTED SAE INVERTED
SAE SAE INVERTED MALE MALE SWIVEL MALE MALE FLARE MALE FLARE
MALE MALE FLARE (O RING BOSS) (O RING BOSS) 45° ELBOW 45° TUBE BEND 60° TUBE BEND
T477
PAGE 131
T789
Accessories
PAGE 144
MALE
90°
T902 T904
PAGE 153 PAGE 154
Technical
FEMALE
STRAIGHT
C O N N E C T I N G P A R T N E R S H I P S Page 89
Hose Couplings – Pictorial Index
T480
PAGE 129
T971 T980
PAGE 155 PAGE 155
FEMALE
STRAIGHT
cont’d
T454 T425
PAGE 131 PAGE 128
T925
PAGE 154
FEMALE
STRAIGHT
cont’d
FEMALE
45°
METRIC METRIC
PRESSURE DKL FEMALE DKOL FEMALE
SAE WASHER BSPP FEMALE JIC FEMALE SAE FEMALE BSPP FEMALE JIC FEMALE 24°/60° CONE 24° CONE
FEMALE FEMALE 45° ELBOW 45° ELBOW 45° ELBOW 45° TUBE BEND 45° TUBE BEND 45° TUBE BEND 45° TUBE BEND
FEMALE
90°
cont’d
Page 90 QQUUAAL L I I TT YY HH O
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Hose Couplings – Pictorial Index
T423 T485
Intro
PAGE 133 PAGE 133
T923
PAGE 161
Hose
METRIC METRIC
SALVAGE IMPERIAL METRIC STANDPIPE STANDPIPE
JOINER (LIFESAVER) STANDPIPE STANDPIPE 45° TUBE BEND 90° TUBE BEND TUBE BITE
Couplings
T713 T714 T729 T715 T730 T716 T717 T717L/A/B T791
PAGE 145 PAGE 145 PAGE 145 PAGE 146 PAGE 146 PAGE 147 PAGE 147 PAGE 147 PAGE 147
SAE
FLANGE
CODE 61
CODE 61 CODE 61 CODE 61 CODE 61 CODE 61 CODE 61 CODE 61 CODE 61
Adaptors
CODE 61 FLANGE FLANGE FLANGE FLANGE FLANGE FLANGE FLANGE FLANGE
FLANGE 22.5° TUBE BEND 30° TUBE BEND 45° TUBE BEND 60° TUBE BEND 67.5° TUBE BEND 90° TUBE BEND 90° LONG BEND 110° TUBE BEND
SAE
Accessories
FLANGE
CODE 62
CODE 62 CODE 62 CODE 62 CODE 62 CODE 62 CODE 62 CODE 62
CODE 62 FLANGE FLANGE FLANGE FLANGE FLANGE FLANGE FLANGE
FLANGE 22.5° TUBE BEND 30° TUBE BEND 45° TUBE BEND 60° TUBE BEND 67.5° TUBE BEND 90° TUBE BEND 110° TUBE BEND
SPECIAL
Filters
FLANGE
RYCO
CODE 62C
R62C R62C R62C R62C R62C R62C R62C
R62C FLANGE FLANGE FLANGE FLANGE FLANGE FLANGE FLANGE
FLANGE 22.5° TUBE BEND 30° TUBE BEND 45° TUBE BEND 60° TUBE BEND 67.5° TUBE BEND 90° TUBE BEND 110° TUBE BEND
STAINLESS
STEEL
STAINLESS STEEL STAINLESS STEEL STAINLESS STEEL STAINLESS STEEL STAINLESS STEEL STAINLESS STEEL STAINLESS STEEL
BSPT NPT BSPP JIC RYCOLOK BSPP FEMALE BSPP FEMALE
MALE MALE FEMALE FEMALE MALE 45° TUBE BEND 90° TUBE BEND
H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 91
Hose Couplings – Pictorial Index
6900N BITELOK INTERLOK TWO-PIECE CRIMP COUPLINGS FOR H15D SERIES HOSE
MALE
FERRULE
STRAIGHT
METRIC
CRIMP BSPT NPT JIC DKS MALE ORFS
FERRULE MALE MALE MALE 24° CONE MALE
FEMALE
METRIC
BSPP JIC DKOS FEMALE ORFS
FEMALE FEMALE 24° CONE FEMALE
FEMALE
45° & 90°
METRIC METRIC
DKOS FEMALE DKOS FEMALE
JIC FEMALE 24° CONE ORFS FEMALE BSPP FEMALE JIC FEMALE 24° CONE ORFS FEMALE
45° TUBE BEND 45° TUBE BEND 45° TUBE BEND 90° ELBOW 90° TUBE BEND 90° TUBE BEND 90° MEDIUM BEND
FLANGE
6900K & 6900T BITELOK TWO-PIECE CRIMP COUPLINGS FOR H13A AND H13D SERIES HOSE
Part Number is for Complete Coupling. Assembly by RYCO Hydraulics - Sold only as fabricated hose assemblies.
6900K 6933K 6910K 6944K 6935K 6935KL 6937K 6933T 6937T
PAGE 168 PAGE 168 PAGE 168 PAGE 168 PAGE 168 PAGE 168 PAGE 168 PAGE 169 PAGE 169
FLANGE
RYCO
CODE 62K
SAE
CODE 62
CRIMP RYCO CODE 62K RYCO CODE 62K RYCO CODE 62K RYCO CODE 62K RYCO CODE 62K CODE 62
FERRULE RYCO CODE 62K FLANGE FLANGE FLANGE FLANGE FLANGE CODE 62 FLANGE
(INCLUDED) FLANGE 10° TUBE BEND 22.5° TUBE BEND 45° TUBE BEND 45° LONG BEND 90° TUBE BEND FLANGE 90° TUBE BEND
Page 92 QQUUAAL L I I TT YY HH O
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Hose Couplings – Pictorial Index
1100 R01 R09 R03 R02 R04 R54 R25 R26 R24
PAGE 172 PAGE 172 PAGE 173 PAGE 173 PAGE 172 PAGE 173 PAGE 174 PAGE 174 PAGE 172 PAGE 174
Intro
CRIMP BSPT NPT JIC BSPP JIC SAE JIC FEMALE BSPP FEMALE JIC FEMALE
FERRULE MALE MALE MALE FEMALE FEMALE FEMALE 45° BEND 90° TUBE BEND 90° TUBE BEND
Hose
1G00 GP01 GP34 GP02 G54 G58 GP05 GP24 G57 G23
PAGE 175 PAGE 175 PAGE 175 PAGE 175 PAGE 176 PAGE 176 PAGE 175 PAGE 175 PAGE 176 PAGE 176
Couplings
800 PUSH-ON COUPLINGS FOR PL1 AND RQP6 SERIES HOSE
PL1 and RQP6 Hose simply pushes on to 800 Series couplings. Clamps are required for critical applications, and when Working
Pressure exceeds 50% of the Maximum Static Working Pressure. Do not overtighten Clamps as this will damage hose.
Adaptors
BSPT BSPP O RING NPT JIC / SAE SAE INVERTED UN O RING MALE BSPP JIC / SAE BSPP FEMALE
MALE MALE MALE MALE FLARE MALE (O RING BOSS) FEMALE FEMALE 45° ELBOW
807 JIC
805 857 SAE 824 890 823 818 864 810
PAGE 177 PAGE 179 PAGE 179 PAGE 179 PAGE 180 PAGE 180 PAGE 180 PAGE 181
Accessories
BSPP JIC / SAE 200 AIR
FEMALE FEMALE JIC FEMALE SALVAGE IMPERIAL METRIC COUPLING
90° ELBOW 90° ELBOW 90° TUBE BEND JOINER (LIFE SAVER) STANDPIPE STANDPIPE NIPPLE
3300 SUCTION AND RETURN COUPLINGS FOR SR AND SRF SERIES HOSE
3300 Series Couplings require a suitable Clamp around the outside of the hose.
PAGE 182 PAGE 182 PAGE 182 PAGE 184 PAGE 186 PAGE 183 PAGE 183 PAGE 184 PAGE 186
C O N N E C T I N G P A R T N E R S H I P S Page 93
Hose Couplings – Pictorial Index
FERRULES
MALE
STRAIGHT
METRIC METRIC
BSPT BSPT MALE NPT NPT MALE GREASE LINE JIC DKL MALE DKS MALE SAE
MALE SWIVEL MALE EXTENDED MALE MALE 24° CONE 24° CONE MALE
MALE
STRAIGHT
cont'd
UN O RING UN O RING
SAE INVERTED MALE MALE SWIVEL
MALE FLARE (O RING BOSS) (O RING BOSS)
MALE
45°,60° & 90°
Page 94 QQUUAAL L I I TT YY HH O
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Hose Couplings – Pictorial Index
Intro
602 602F 612 696 686 604 660 671 668
PAGE 204 PAGE 205 PAGE 206/211 PAGE 208 PAGE 208 PAGE 209 PAGE 212 PAGE 213 PAGE 211/213
(V02) (V04)
FEMALE
STRAIGHT
METRIC FEMALE
BSPP FEMALE METRIC METRIC 60° CONCAVE
BSPP BSPP FEMALE 60° CONCAVE NPSM FEMALE GREASE LINE JIC DKL FEMALE DKOS FEMALE SEAT (JIS)
Hose
FEMALE FLAT FACE SEAT (JIS) LIVE SWIVEL FIXED FEMALE FEMALE 24°/60° CONE 24° CONE KOMATSU
680 654
PAGE 214 PAGE 215
(V80) (V54)
FEMALE
STRAIGHT
cont'd
Couplings
ORFS SAE
FEMALE FEMALE
FEMALE
45°
Adaptors
METRIC METRIC
DKL FEMALE DKOS FEMALE
BSPP FEMALE JIC FEMALE SAE FEMALE BSPP FEMALE JIC FEMALE 24°/60° CONE 24° CONE ORFS FEMALE SAE FEMALE
45° ELBOW 45° ELBOW 45° ELBOW 45° TUBE BEND 45° TUBE BEND 45° TUBE BEND 45° TUBE BEND 45° TUBE BEND 45° TUBE BEND
Accessories
FEMALE
90°
BSPP FEMALE
BSPP FEMALE 60° CONCAVE
BSPP FEMALE FLAT FACE JIC FEMALE SAE FEMALE BSPP FEMALE BSPP FEMALE SEAT (JIS) JIC FEMALE JIC FEMALE
90° ELBOW 90° ELBOW 90° ELBOW 90° ELBOW 90° TUBE BEND 90° LONG BEND 90° TUBE BEND 90° TUBE BEND 90° LONG BEND
FEMALE
Filters
90°
cont'd
METRIC METRIC
DKL FEMALE DKOS FEMALE
24°/60° CONE 24° CONE ORFS FEMALE ORFS FEMALE SAE FEMALE SAE FEMALE
90° TUBE BEND 90° TUBE BEND 90° TUBE BEND 90° LONG BEND 90° TUBE BEND 90° LONG BEND
(V23)
SAE SALVAGE/
TUBE BITE
FLANGE STANDPIPE
CODE 61 CODE 61
CODE 61 FLANGE FLANGE SALVAGE IMPERIAL METRIC
FLANGE 45° TUBE BEND 90° TUBE BEND (LIFESAVER) STANDPIPE STANDPIPE TUBE BITE
H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 95
Hose Couplings – Index By End Style Number
“Index by End Style Number” is a quick reference if the End Style Number is already known.
It can also be used to show the availability of End Styles in different Coupling Series.
Example: PLEASE NOTE:
End Style of “33” SAE Code 62 Flange is available in four Series: The following Coupling Series are not listed in this table:
T700 Series – T733 (page 148) 1200 see pages 170 & 171
T900 Series – T933 (page 158) 1G00 see pages 175 & 176
6900N Series 933N (page 166)
6900T Series – 6933T (page 169)
Page 96 QQUUAAL L I I TT YY HH O
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Hose Couplings – Index By End Style Number
END COUPLING SERIES
STYLE 6900K
NO. END STYLE DESCRIPTION T200 T400 T700 T900 6900N 6900T 1100 800 3300 V00 600
PAGE NUMBER
Intro
27 BSPP Female 45° Tube Bend 104 135 191 191,207
27SS Stainless Steel BSPP Female 45° Tube Bend 220
28 JIC Female 90° Long Tube Bend 110 128 138 195 195,210
29 SAE Code 61 Flange 30° Tube Bend 145
30 SAE Code 61 Flange 60° Tube Bend 146
31 BSPP Female 60° Concave (JIS) 90° Tube Bend 206,211
32 BSPT Male Swivel 103 205
32N NPT Male Swivel 106
Hose
33 SAE Code 62 Flange 148 158 166 169 (T)
33C RYCO Code 62C Flange 150 160 166
33K RYCO Code 62K Flange 168 (K)
34 BSPT Male Swivel 90° Elbow 103 205
34N NPT Male Swivel 90° Elbow 106
35 SAE Code 62 Flange 45° Tube Bend 148 158 166
Couplings
35C RYCO Code 62C Flange 45° Tube Bend 150 160 166
35K RYCO Code 62K Flange 45° Tube Bend 168 (K)
35KL RYCO Code 62K Flange 45° Long Tube Bend 168 (K)
36 SAE Code 62 Flange 67.5° Tube Bend 149 158
36C RYCO Code 62C Flange 67.5° Tube Bend 151 161
37 SAE Code 62 Flange 90° Tube Bend 149 159 166 169 (T)
37C RYCO Code 62C Flange 90° Tube Bend 151 161
37K RYCO Code 62K Flange 90° Tube Bend 168 (K)
Adaptors
38 UN O Ring Male Swivel (O Ring Boss) 123 219
39 UN O Ring (Boss) Male Swivel 90° Elbow 123 219
40 BSPT Male 90° Elbow 183
40N NPT Male 90° Elbow 184
41 BSPP O Ring Male 90° Elbow 183
42 UN O Ring Male 90° Elbow 186
43 BSPT Male 90° Tube Bend
Accessories
44 SAE Code 62 Flange 22.5° Tube Bend 148 158
44C RYCO Code 62C Flange 22.5° Tube Bend 150 160
44K RYCO Code 62K Flange 22.5° Tube Bend 168 (K)
45 SAE Code 62 Flange 30° Tube Bend 148 158
45C RYCO Code 62C Flange 30° Tube Bend 150 160
46 SAE Code 62 Flange 60° Tube Bend 148 158
46C RYCO Code 62C Flange 60° Tube Bend 150 160
47
48
Filters
49
50 DKOL Female 113 139
50R DKOL Female 113 139
51 DKOL Female 45° Tube Bend 113
52 DKOL Female 90° Tube Bend 113
53 SAE Male 118 131 179 198 198,215
54 SAE Female 118 131 174 179 198 198,215
Technical
C O N N E C T I N G P A R T N E R S H I P S Page 97
Hose Couplings – Index By End Style Number
END COUPLING SERIES
STYLE 6900K
NO. END STYLE DESCRIPTION T200 T400 T700 T900 6900N 6900T 1100 800 3300 V00 600
PAGE NUMBER
60 DKL Female 113 212
61 DKM Female 60° Seat
62 DKS Female
63 DKS Male 114 140 155 163 213
64 Metric Standpipe 122 152 180 218
64B Metric Standpipe 45° Tube Bend 122 152
64C Metric Standpipe 90° Tube Bend 122 152
65 DKL Male 112 212
66 DKL Female 45° Tube Bend 113 212
67 DKL Female 90° Tube Bend 113 212
68 Metric Female 60° Concave Seat (JIS) 111,115 138,141 211,213
69 DKS Female 45° Tube Bend
70 DKS Female 90° Tube Bend
71 DKOS Female 114 140 155 163 213
71R DKOS Female 114 140
72 DKOS Female 45° Tube Bend 114 140 155 164 213
73 DKOS Female 90° Tube Bend 114 140 155 164 213
74 SAE Inverted Flare Male 119 131 180 199 199,215
75 SAE Inverted Flare Male 45° Tube Bend 119 131 200 200,216
76 SAE Inverted Flare Male 60° Tube Bend 119 216
77 SAE Inverted Flare Male 90° Tube Bend 119 131 200 200,216
78 SAE Inverted Flare Male 90° Elbow 119 215
79 SAE Inverted Flare Male 90° Long Elbow 119 215
80 ORFS Female 116 129 142 155 164 196 196,214
81 ORFS Female 45° Tube Bend 116 130 142 155 164 196 196,214
82 ORFS Female 90° Medium Tube Bend 117 130 143 155 164 197 197,214
82S ORFS Female 90° Short Tube Bend 117 143
83 ORFS Female 90° Long Tube Bend 117 143 155 197 197,214
84 ORFS Male 116 129 142 164
85 Tube Bite 123 133 218
86 Grease Line Fixed Female 107 208
86M Grease Line Male 208
87 RYCOLOK Male 118 144 156
87S RYCO SUPERLOK Male 144 156
87SS RYCOLOK Male Stainless Steel 221
88 RYCOLOK Male 45° Elbow 118 144
89 RYCOLOK Male 90° Elbow 118 144
90 Joiner 111 139 180
91 SAE Code 61 Flange 110° Tube Bend 147 157
92 Metric French GAZ Male 115 141
92F Metric French GAZ Female 115 141
92G Metric French GAZ Female 90° Tube Bend 115 141
92M Metric French Millimetric Male 115 141
92N Metric French Millimetric Female 115 141
93 SAE Code 62 Flange 110° Tube Bend 149 159
93C RYCO Code 62C Flange 110° Tube Bend 151 161
94 PW Female 117
95 PW Gun Handle Tube 117
96 NPSM Female Live Swivel 208
97 Minelok Male
98 Minelok Female
99
Page 98 QQUUAAL L I I TT YY HH O
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ANN DD FF I I TT TTI INNGGS S
BITELOK Couplings
RYCO BITELOK One-Piece Non-Skive Crimp Couplings give you Higher Technology
and Greater Performance. And when matched with RYCO higher Working Pressure
hydraulic hose, your hose assemblies will last longer, give greater impulse life and
Intro
be able to operate at higher working pressures.
Hose
faulty weld or leak path developing.
Couplings
superior sealing properties.
Adaptors
• Series Code Grooves.
2 Grooves signify T200 Series.
3 Grooves signify T400 Series.
4 Grooves signify T700 Series.
6 Grooves signify T900 Series.
Accessories
• Branding: Female Swivel Nuts have
their Connector Style, “RYCO”, Batch
Code and Dash Size branded on
them; Inserts have their Part-Number,
“RYCO” & Batch Code branded on them;
Ferrules have their Hose Styles, “RYCO”
and Batch Code branded on them; providing • Forward Angle ferrule teeth grip the hose with a “fish hook“
simple identification, complete traceability effect providing maximum lock while enhancing compression
and enhancing safety by reducing the risk control. Compression control of the liner (hose tube) is critical
of error. to coupling performance. Over compression can cause it to
Filters
• Non-Skive. The need for skiving on most • Graduated Deep Tooth Ferrule provides enormously
RYCO hose assembly configurations has strong, graduated grip on the hose. Deep teeth easily
been abolished. This is of great advantage penetrate through the cover, accommodating it with
when making hose assemblies. Non-Skive margin to spare, and then bite powerfully onto the wire
Technical
hose assemblies save time (and money!) and reinforcement; resulting in measured, evenly graduated
further reduce risk by eliminating a process. compression.
EXAMPLE 1.
T28A Hose Assembly with T204-0812 coupling one end and T209-0808 coupling other end.
From page 31, Maximum Working Pressure of T28A is 345 bar.
From page 420, Maximum Working Pressure of T204-0812 is 600 bar.
From page 419, Maximum Working Pressure of T209-0808 is 700 bar.
The Maximum Working Pressure of the Hose Assembly is therefore 345 bar, the lowest of the respective Maximum Working
Pressure rated values (in this case, the hose).
EXAMPLE 2.
H1216D Hose Assembly with T713-1620 coupling one end and T703-1621 coupling other end.
From page 44, Maximum Working Pressure of H1216D is 350 bar.
From page 422, Maximum Working Pressure of T713-1620 is 280 bar.
From page 420, Maximum Working Pressure of T703-1621 is 420 bar.
The Maximum Working Pressure of the Hose Assembly is therefore 280 bar, the lowest of the respective Maximum Working
Pressure rated values (in this case, the T713-1620).
3300 Series Couplings with RSC Clamps are suited to Suction Applications, and Low Pressure Delivery (up to 25% of Maximum
Working Pressure of the hose).
T400 Bitelok One-Piece Crimp Couplings are suited to Suction Applications, and High Pressure Delivery (up to 100% of
Maximum Working Pressure of the hose).
Example:
SRF20 Hose Assembly with 3302-2020 Couplings each end secured with RSC-4347 Clamps.
From page 59, Maximum Working Pressure of SRF20 hose is 14 bar.
From page 419, Maximum Working Pressure of 3302-2020 coupling is 280 bar.
Maximum Working Pressure of the Hose Assembly is 25% of 14 bar = 3,5 bar.
If this Hose Assembly was made with T402-2020 Bitelok One-Piece Crimp Couplings instead:
From page 59, Maximum Working Pressure of SR20 hose is 14 bar.
From page 419, Maximum Working Pressure of T402-2020 coupling is 280 bar.
Maximum Working Pressure of the Hose Assembly is 100% of 14 bar = 14 bar.
Intro
AND R00 SERIES INSERTS
To improve Customer Service, commencing late 2003, branding of T200, T400, T700 Couplings and RT200 Inserts was
amended to show a universal prefix “R“ instead of the previous “Tn“ or “RT“ prefixes.
T200 has two identification grooves, T400 has three grooves, and T700 has four grooves branded on the ferrule (body) of the
Couplings signifying their series designation. 1100 ferrule (body for the R00 insert) has one groove.
Hose
Insert branding Insert branding
R09-0608 R09-0608
Couplings
Ferrule branding Ferrule branding
T200 Series T400 Series
To complete the Part Number for Coupling: To complete the Part Number for Coupling:
Adaptors
Insert Part Branding is R09-0608 Insert Part Branding is R09-0608
Series is T200 (from T200 Ferrule Branding or Series is T400 (from T400 Ferrule Branding or
Two Series Code Grooves) Three Series Code Grooves)
Simply replace “R“ of Insert Part Branding with “T2“ Simply replace “R“ of Insert Part Branding with “T4“
(first two characters of Series) (first two characters of Series)
(replace R with T2) R09-0608 T209-0608 (replace R with T4) R09-0608 T409-0608
Accessories
Insert branding
R03-0812
Insert branding
R17-1616 Ferrule branding
1100 Series
Ferrule branding
Filters
C O N N E C T I N G P A R T N E R S H I P S Page 101
T200 BITELOK One-Piece Crimp Couplings
NON-SKIVE SKIVE
For RYCO Hose Series T1A, T1D, T1F, T2A, T2D, For RYCO Hose Series PW2, TW1.
T2S, T3KA, T3KD, TJ2D, TXA2D, DF2A, RQP1, For RYCO Hose H1206A, H1206D, H1206S, H1208A, H1208D, H1208S, H1210A,
RQP2, RQG1 up to sizes -20. HSP04A, HSP06A, HSP08A, HSP10A.
For these RYCO Hose Series -24 and -32 For RYCO Hose T240A, use 1200 Series Couplings.
sizes, use T700 Series Couplings.
60° SEAT
EXCEPT T201C
CAPTIVE SEAL INCLUDED
Intro
sizes, use T700 Series Couplings.
60° SEAT
Hose
THREAD DASH BSPT MALE BSPP MALE SWIVEL BSPP FEMALE
HOSE SIZE SIZE SIZE SWIVEL 90° ELBOW LIVE SWIVEL
Couplings
10 3/8 1/4 -0604 T202S-0604 41
10 3/8 3/8 -0606 T232-0606 44 T234-0606 23 44
10 3/8 1/2 -0608 T232-0608 49 T234-0608 23 48
12 1/2 1/2 -0808 T232-0808 47 T234-0808 29 50
19 3/4 3/4 -1212 T234-1212 30 54
These “Live Swivel” T232, T234 and T202S Series Couplings are for Maximum Working Pressure:
420 bar (6000 psi) -04 Hose Size
350 bar (5100 psi) -06 Hose Size
Adaptors
280 bar (4060 psi) -08 & -12 Hose Size
Their swivel capability is to allow easy installation and orientation and avoid twisting of hose.
They are not designed for continuous rotation or continuous movement.
Accessories
SPECIAL SEATS
Please note: These T222 and T212 Series Couplings are also listed in the METRIC section on page 111.
H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 103
T200 BITELOK One-Piece Crimp Couplings
NON-SKIVE SKIVE
For RYCO Hose Series T1A, T1D, T1F, T2A, T2D, For RYCO Hose Series PW2, TW1.
T2S, T3KA, T3KD, TJ2D, TXA2D, DF2A, RQP1, For RYCO Hose H1206A, H1206D, H1206S, H1208A, H1208D, H1208S, H1210A,
RQP2, RQG1 up to sizes -20. HSP04A, HSP06A, HSP08A, HSP10A.
For these RYCO Hose Series -24 and -32 For RYCO Hose T240A, use 1200 Series Couplings.
sizes, use T700 Series Couplings.
BSP T206 T205
60° SEAT
60° SEAT
Intro
sizes, use T700 Series Couplings.
NPT T209 T209E
60° SEAT
Hose
THREAD DASH NPT NPT MALE
HOSE SIZE SIZE SIZE MALE EXTENDED
Couplings
6 1/4 1/4 -0404 T209-0404 30
6 1/4 3/8 -0406 T209-0406 30 T209E-0406 38
6 1/4 1/2 -0408 T209-0408 32
8 5/16 1/4 -0504 T209-0504 30
8 5/16 3/8 -0506 T209-0506 30
10 3/8 1/4 -0604 T209-0604 33
10 3/8 3/8 -0606 T209-0606 33 T209E-0606
Adaptors
10 3/8 1/2 -0608 T209-0608 38
12 1/2 3/8 -0806 T209-0806 35
12 1/2 1/2 -0808 T209-0808 40
12 1/2 3/4 -0812 T209-0812 37
16 5/8 1/2 -1008 T209-1008 41
16 5/8 3/4 -1012 T209-1012 41
19 3/4 1/2 -1208 T209-1208 41
Accessories
19 3/4 3/4 -1212 T209-1212 41
19 3/4 1 -1216 T209-1216 43
25 1 3/4 -1612 T209-1612 43
25 1 1 -1616 T209-1616 48
25 1 1.1/4 -1620 T209-1620 46
31 1.1/4 1 -2016 T209-2016 52
31 1.1/4 1.1/4 -2020 T209-2020 53
38 1.1/2 1.1/2 -2424 T709-2424 55
Filters
C O N N E C T I N G P A R T N E R S H I P S Page 105
T200 BITELOK One-Piece Crimp Couplings
NON-SKIVE SKIVE
For RYCO Hose Series T1A, T1D, T1F, T2A, T2D, For RYCO Hose Series PW2, TW1.
T2S, T3KA, T3KD, TJ2D, TXA2D, DF2A, RQP1, For RYCO Hose H1206A, H1206D, H1206S, H1208A, H1208D, H1208S, H1210A,
RQP2, RQG1 up to sizes -20. HSP04A, HSP06A, HSP08A, HSP10A.
For these RYCO Hose Series -24 and -32 For RYCO Hose T240A, use 1200 Series Couplings.
sizes, use T700 Series Couplings.
60° SEAT
Intro
sizes, use T700 Series Couplings.
Hose
THREAD DASH GREASE LINE
HOSE SIZE SIZE SIZE FIXED FEMALE
Couplings
Adaptors
Accessories
Filters
Technical
H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 107
T200 BITELOK One-Piece Crimp Couplings
NON-SKIVE SKIVE
For RYCO Hose Series T1A, T1D, T1F, T2A, T2D, For RYCO Hose Series PW2, TW1.
T2S, T3KA, T3KD, TJ2D, TXA2D, DF2A, RQP1, For RYCO Hose H1206A, H1206D, H1206S, H1208A, H1208D, H1208S, H1210A,
RQP2, RQG1 up to sizes -20. HSP04A, HSP06A, HSP08A, HSP10A.
For these RYCO Hose Series -24 and -32 For RYCO Hose T240A, use 1200 Series Couplings.
sizes, use T700 Series Couplings.
37° FLARE
Intro
sizes, use T700 Series Couplings.
37° FLARE
Hose
THREAD TUBE DASH JIC FEMALE JIC FEMALE
HOSE SIZE SIZE SIZE SIZE 45° ELBOW 90° ELBOW
Couplings
6 1/4 7/16 1/4 -0407 T208-0407 28 13 T207-0407 21 18
6 1/4 1/2 5/16 -0408 T208-0408 28 13 T207-0408 21 17
6 1/4 9/16 3/8 -0409 T208-0409 28 13 T207-0409 21 22
6 1/4 3/4 1/2 -0412
10 3/8 9/16 3/8 -0609 T208-0609 32 14 T207-0609 23 23
10 3/8 3/4 1/2 -0612 T208-0612 33 15 T207-0612 23 24
10 3/8 7/8 5/8 -0614
12 1/2 3/4 1/2 -0812 T208-0812 37 16 T207-0812 29 27
Adaptors
12 1/2 7/8 5/8 -0814 T208-0814 38 17 T207-0814 29 28
12 1/2 1.1/16 3/4 -0817 T207-0817 29 30
16 5/8 7/8 5/8 -1014
16 5/8 1.1/16 3/4 -1017
19 3/4 7/8 5/8 -1214
19 3/4 1.1/16 3/4 -1217 T208-1217 41 17 T207-1217 30 30
Accessories
19 3/4 1.3/16 7/8 -1219
19 3/4 1.5/16 1 -1221
25 1 1.1/16 3/4 -1617
25 1 1.5/16 1 -1621 T208-1621 48 21 T207-1621 32 36
31 1.1/4 1.5/8 1.1/4 -2026
38 1.1/2 1.7/8 1.1/2 -2430
51 2 2.1/2 2 -3240
Filters
Technical
C O N N E C T I N G P A R T N E R S H I P S Page 109
T200 BITELOK One-Piece Crimp Couplings
NON-SKIVE SKIVE
For RYCO Hose Series T1A, T1D, T1F, T2A, T2D, For RYCO Hose Series PW2, TW1.
T2S, T3KA, T3KD, TJ2D, TXA2D, DF2A, RQP1, For RYCO Hose H1206A, H1206D, H1206S, H1208A, H1208D, H1208S, H1210A,
RQP2, RQG1 up to sizes -20. HSP04A, HSP06A, HSP08A, HSP10A.
For these RYCO Hose Series -24 and -32 For RYCO Hose T240A, use 1200 Series Couplings.
sizes, use T700 Series Couplings.
37° FLARE
Intro
sizes, use T700 Series Couplings.
JAPANESE INDUSTRIAL
STANDARD (JIS)
Hose
60º CONVEX / CONCAVE SEAT
Couplings
10 3/8 3/8 -0606 T222-0606 35 T212-0606 25
10 3/8 1/2 -0608 T212-0608 26
12 1/2 1/2 -0808 T222-0808 39 T212-0808 25
16 5/8 5/8 -1010
19 3/4 3/4 -1212 T212-1212 26
25 1 1 -1616 T212-1616 32
Please note: These T222 and T212 Series Couplings are also listed in the BSP section on page 103.
Adaptors
JIS T268 JOINER T290
JAPANESE INDUSTRIAL
STANDARD (JIS)
"KOMATSU"
METRIC THREAD FORM
Accessories
60º CONCAVE SEAT
H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 111
T200 BITELOK One-Piece Crimp Couplings
NON-SKIVE SKIVE
For RYCO Hose Series T1A, T1D, T1F, T2A, T2D, For RYCO Hose Series PW2, TW1.
T2S, T3KA, T3KD, TJ2D, TXA2D, DF2A, RQP1, For RYCO Hose H1206A, H1206D, H1206S, H1208A, H1208D, H1208S, H1210A,
RQP2, RQG1 up to sizes -20. HSP04A, HSP06A, HSP08A, HSP10A.
For these RYCO Hose Series -24 and -32 For RYCO Hose T240A, use 1200 Series Couplings.
sizes, use T700 Series Couplings.
METRIC T265
DKL
METRIC (LIGHT)
24º CONE
DN inch mm mm PART NO CA
6 1/4 12x1,5 6 -0412 T265-0412 25
6 1/4 14x1,5 8 -0414 T265-0414 25
6 1/4 16x1,5 10 -0416
8 5/16 16x1,5 10 -0516 T265-0516 29
8 5/16 18x1,5 12 -0518 T265-0518
10 3/8 16x1,5 10 -0616 T265-0616 29
10 3/8 18x1,5 12 -0618 T265-0618 29
10 3/8 22x1,5 15 -0622 T265-0622 25
12 1/2 22x1,5 15 -0822 T265-0822 28
12 1/2 26x1,5 18 -0826 T265-0826 32
16 5/8 26x1,5 18 -1026 T265-1026 29
16 5/8 30x2,0 22 -1030
19 3/4 26x1,5 18 -1226
19 3/4 30x2,0 22 -1230 T265-1230 31
19 3/4 36x2,0 28 -1236
25 1 36x2,0 28 -1636 T265-1636 37
Intro
sizes, use T700 Series Couplings.
Hose
over have DKL 24º Cone only.
DKL FEMALE DKL FEMALE
THREAD TUBE DASH DKL FEMALE 24º/60º CONE 24º/60º CONE
HOSE SIZE SIZE SIZE SIZE 24º/60º CONE 45º TUBE BEND 90º TUBE BEND
DN inch mm mm PART NO CA PART NO CA DL PART NO CA DL
6 1/4 12x1,5 6 -0412 T260-0412 25 T266-0412 36 18 T267-0412 31 35
6 1/4 14x1,5 8 -0414 T260-0414 24 T266-0414 36 17 T267-0414 27 33
Couplings
6 1/4 16x1,5 10 -0416 T260-0416 27 T267-0416 25 37
8 5/16 16x1,5 10 -0516 T260-0516 25 T266-0516 37 17 T267-0516 29 35
8 5/16 18x1,5 12 -0518 T260-0518 25
10 3/8 16x1,5 10 -0616 T260-0616 26 T266-0616 45 20 T267-0616 35 34
10 3/8 18x1,5 12 -0618 T260-0618 26 T266-0618 45 20 T267-0618 35 34
10 3/8 22x1,5 15 -0622
12 1/2 22x1,5 15 -0822 T260-0822 31 T266-0822 60 26 T267-0822 39 47
12 1/2 26x1,5 18 -0826 T260-0826 33 T266-0826 50 22 T267-0826 37 44
16 5/8 26x1,5 18 -1026 T260-1026 30 T266-1026 60 26 T267-1026 44 53
Adaptors
19 3/4 30x2,0 22 -1230 T260-1230 34 T266-1230 73 34 T267-1230 55 60
25 1 36x2,0 28 -1636 T260-1636 36 T266-1636 82 33 T267-1636 69 73
31 1.1/4 45x2,0 35 -2045 T260-2045 42
Accessories
24º CONE
METRIC T263
DKS
METRIC (HEAVY)
24º CONE
DKOS
METRIC O RING (HEAVY)
24º CONE
Intro
sizes, use T700 Series Couplings.
FRENCH GAZ
Hose
24º CONE
METRIC
THREAD TUBE DASH METRIC METRIC FRENCH GAZ FEMALE
HOSE SIZE SIZE SIZE SIZE FRENCH GAZ MALE FRENCH GAZ FEMALE 90º TUBE BEND
Couplings
DN inch mm mm PART NO CA PART NO CA PART NO CA DL
6 1/4 20x1,5 13,25 -0420
8 5/16 20x1,5 13,25 -0520
10 3/8 20x1,5 13,25 -0620
12 1/2 24x1,5 16,75 -0824
16 5/8 30x1,5 21,25 -1030
19 3/4 36x1,5 26,75 -1236
25 1 45x1,5 33,50 -1645
Adaptors
METRIC T292M T292N METRIC T268
"KOMATSU"
24º CONE METRIC THREAD FORM
Accessories
60º CONCAVE SEAT
H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 115
T200 BITELOK One-Piece Crimp Couplings
NON-SKIVE SKIVE
For RYCO Hose Series T1A, T1D, T1F, T2A, T2D, For RYCO Hose Series PW2, TW1.
T2S, T3KA, T3KD, TJ2D, TXA2D, DF2A, RQP1, For RYCO Hose H1206A, H1206D, H1206S, H1208A, H1208D, H1208S, H1210A,
RQP2, RQG1 up to sizes -20. HSP04A, HSP06A, HSP08A, HSP10A.
For these RYCO Hose Series -24 and -32 For RYCO Hose T240A, use 1200 Series Couplings.
sizes, use T700 Series Couplings.
O RING
FACE SEAL
ORFS T281
O RING
FACE SEAL
Intro
sizes, use T700 Series Couplings.
O RING
FACE SEAL
Hose
THREAD TUBE DASH ORFS FEMALE ORFS FEMALE ORFS FEMALE
HOSE SIZE SIZE SIZE SIZE 90º SHORT BEND 90º MEDIUM BEND 90º LONG BEND
Couplings
8 5/16 11/16 3/8 -0511 T282-0511
10 3/8 11/16 3/8 -0611 T282S-0611 27 23 T282-0611 36 30 T283-0611 48 57
10 3/8 13/16 1/2 -0613 T282S-0613 28 26 T282-0613 36 29 T283-0613 63 57
12 1/2 13/16 1/2 -0813 T282S-0813 37 31 T282-0813 40 38 T283-0813 43 63
12 1/2 1 5/8 -0816 T282S-0816 43 38 T282-0816 42 44 T283-0816 47 63
12 1/2 1.3/16 3/4 -0819 T282-0819 42 43 T283-0819 63 63
16 5/8 1 5/8 -1016 T282S-1016 43 38 T282-1016 48 45 T283-1016 51 67
16 5/8 1.3/16 3/4 -1019 T282S-1019 43 38 T282-1019 44 45 T283-1019 53 67
Adaptors
19 3/4 13/16 1/2 -1213 T282-1213
19 3/4 1.3/16 3/4 -1219 T282S-1219 49 52 T282-1219 55 48 T283-1219 49 81
19 3/4 1.7/16 1 -1223 T282S-1223 49 48 T282-1223 56 51 T283-1223 68 81
25 1 1.7/16 1 -1623 T282S-1623 68 62 T282-1623 69 73 T283-1623 82 114
31 1.1/4 1.11/16 1.1/4 -2027 T282S-2027 T282-2027 84 94 T283-2027 82 120
Accessories
PW T294 PW T295
HOSE SIZE SIZE SIZE FEMALE HOSE SIZE OD SIZE HANDLE TUBE
C O N N E C T I N G P A R T N E R S H I P S Page 117
T200 BITELOK One-Piece Crimp Couplings
NON-SKIVE SKIVE
For RYCO Hose Series T1A, T1D, T1F, T2A, T2D, For RYCO Hose Series PW2, TW1.
T2S, T3KA, T3KD, TJ2D, TXA2D, DF2A, RQP1, For RYCO Hose H1206A, H1206D, H1206S, H1208A, H1208D, H1208S, H1210A,
RQP2, RQG1 up to sizes -20. HSP04A, HSP06A, HSP08A, HSP10A.
For these RYCO Hose Series -24 and -32 For RYCO Hose T240A, use 1200 Series Couplings.
sizes, use T700 Series Couplings.
STAPLE
45º FLARE
Intro
sizes, use T700 Series Couplings.
45º FLARE
Hose
THREAD TUBE DASH SAE FEMALE SAE FEMALE
HOSE SIZE SIZE SIZE SIZE 45º ELBOW 90º ELBOW
Couplings
6 1/4 1/2 5/16 -0408
6 1/4 5/8 3/8 -0410
10 3/8 1/2 5/16 -0608 T258-0608 32 14 T257-0608 23 22
10 3/8 5/8 3/8 -0610 T257-0610 23 23
10 3/8 3/4 1/2 -0612
12 1/2 3/4 1/2 -0812
Adaptors
INVERTED
MALE FLARE
Accessories
THREAD TUBE DASH SAE INVERTED MALE FLARE MALE FLARE
HOSE SIZE SIZE SIZE SIZE MALE FLARE 90º ELBOW 90º EXTENDED ELBOW
INVERTED
MALE FLARE
HOSE SIZE SIZE SIZE SIZE 45º TUBE BEND 60º TUBE BEND 90º TUBE BEND
H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 119
T200 BITELOK One-Piece Crimp Couplings
NON-SKIVE SKIVE
For RYCO Hose Series T1A, T1D, T1F, T2A, T2D, For RYCO Hose Series PW2, TW1.
T2S, T3KA, T3KD, TJ2D, TXA2D, DF2A, RQP1, For RYCO Hose H1206A, H1206D, H1206S, H1208A, H1208D, H1208S, H1210A,
RQP2, RQG1 up to sizes -20. HSP04A, HSP06A, HSP08A, HSP10A.
For these RYCO Hose Series -24 and -32 For RYCO Hose T240A, use 1200 Series Couplings.
sizes, use T700 Series Couplings.
FLANGE OD BELOW
CLAMPS PAGE 281/282
*(5/8 KOMATSU)
NOM.
FLANGE DASH CODE 61 FLANGE CODE 61 FLANGE
HOSE SIZE SIZE SIZE CODE 61 FLANGE 45º TUBE BEND 90º TUBE BEND
Dimensions for SAE Code 61 and Code 62 Flanges, and RYCO Code 62C Flanges
NOMINAL CODE 61 CODE 62 CODE 62C
FLANGE B T B T B T
INCH mm inch mm inch mm inch mm inch mm inch mm inch
1/2 30,2 1.19 6,73 0.265 31,8 1.25 7,75 0.305
*5/8 34,0 1.34 6,73 0.265
3/4 38,1 1.50 6,73 0.265 41,3 1.63 8,76 0.345 41,3 1.63 14,20 0.559
1 44,5 1.75 8,00 0.315 47,6 1.88 9,53 0.375 47,6 1.88 14,20 0.559
1.1/4 50,8 2.00 8,00 0.315 54,0 2.12 10,29 0.405 54,0 2.12 14,20 0.559
1.1/2 60,3 2.38 8,00 0.315 63,5 2.50 12,57 0.495 63,5 2.50 14,20 0.559
2 71,4 2.81 9,53 0.375 79,4 3.13 12,57 0.495
2.1/2 84,1 3.31 9,53 0.375
*5/8 is used by Komatsu.
RYCO Code 62C fittings conform to the flange OD and bolt hole
patterns of SAE Code 62 but require special flange clamps.
RYCO Code 62C flange heads are thicker than SAE Code 62
and measure T = 14,2 mm (0.559 inch) in all sizes.
Intro
sizes, use T700 Series Couplings.
SALVAGE T223
TUBE
WELD
Hose
DASH SALVAGE
HOSE SIZE A SIZE (LIVESAVER)
Couplings
6 1/4 5/16 -0405 T223-0405 18
6 1/4 3/8 -0406 T223-0406 18
10 3/8 3/8 -0606 T223-0606 19
10 3/8 1/2 -0608 T223-0608 19
12 1/2 1/2 -0808 T223-0808 19
12 1/2 5/8 -0810 T223-0810 21
16 5/8 5/8 -1010 T223-1010 21
16 5/8 3/4 -1012 T223-1012 21
Adaptors
19 3/4 3/4 -1212 T223-1212 21
25 1 1 -1616 T223-1616 27
31 1.1/4 1.1/4 -2020 T223-2020 31
38 1.1/2 1.1/2 -2424 T723-2424 34
51 2 2 -3232 T723-3232 41
STANDPIPE T218
Accessories
IMPERIAL
C O N N E C T I N G P A R T N E R S H I P S Page 121
T200 BITELOK One-Piece Crimp Couplings
NON-SKIVE SKIVE
For RYCO Hose Series T1A, T1D, T1F, T2A, T2D, For RYCO Hose Series PW2, TW1.
T2S, T3KA, T3KD, TJ2D, TXA2D, DF2A, RQP1, For RYCO Hose H1206A, H1206D, H1206S, H1208A, H1208D, H1208S, H1210A,
RQP2, RQG1 up to sizes -20. HSP04A, HSP06A, HSP08A, HSP10A.
For these RYCO Hose Series -24 and -32 For RYCO Hose T240A, use 1200 Series Couplings.
sizes, use T700 Series Couplings.
METRIC
Intro
sizes, use T700 Series Couplings.
COMPLETE
WITH NUT
AND
FLARELESS
Hose
OLIVE
Couplings
6 1/4 5/16 -0405 T285-0405 27
10 3/8 5/16 -0605 T285-0605 30
10 3/8 3/8 -0606 T285-0606 30
10 3/8 1/2 -0608 T285-0608 32
12 1/2 1/2 -0808 T285-0808 34
12 1/2 5/8 -0810 T285-0810 36
19 3/4 3/4 -1212 T285-1212 39
25 1 1 -1616 T285-1616 41
Adaptors
UNO (O RING BOSS) T220 T238 T239
O RING SUPPLIED
Accessories
UN O RING
THREAD TUBE DASH UN O RING UN O RING MALE SWIVEL
HOSE SIZE SIZE SIZE SIZE MALE MALE SWIVEL 90º ELBOW
DN inch inch inch PART NO CA PART NO CA PART NO CA DL
6 1/4 7/16 1/4 -0407 T220-0407 25
6 1/4 1/2 5/16 -0408 T220-0408 25
6 1/4 9/16 3/8 -0409 T220-0409 25
10 3/8 9/16 3/8 -0609 T220-0609 28
Filters
60º SEAT
NON-SKIVE
For RYCO Hose Series M2 sizes -4 to -12. For RYCO Hose Series RT7, RT7N, RT7T, RT7TN all sizes.
For RYCO Hose Series M2G sizes -4 to -12. For RYCO Hose Series RT8, RT8N, RT8T, RT8TN all sizes.
For RYCO Hose Series RQP5, T5 sizes -4 to -12. For RYCO Hose Series SR, SRF sizes -12 to -32.
For RYCO Hose Series MP1 sizes -4 to -20.
Intro
BSP T402 T405 T426
60º SEAT
Hose
THREAD DASH BSPP BSPP FEMALE BSPP FEMALE
HOSE SIZE SIZE SIZE FEMALE 90º ELBOW 90º TUBE BEND
Couplings
6 1/4 1/4 -0404 T402-0404 22 T426-0404 26 30
8 5/16 1/4 -0504 T402-0504 22
10 3/8 1/4 -0604 T402-0604 22
10 3/8 3/8 -0606 T402-0606 24 T426-0606 35 34
10 3/8 1/2 -0608 T402-0608 27 T426-0608 35 30
12 1/2 1/2 -0808 T402-0808 26 T405-0808 29 31 T426-0808 39 49
12 1/2 3/4 -0812 T402-0812 30
16 5/8 5/8 -1010 T402-1010 26 T426-1010 44 48
Adaptors
16 5/8 3/4 -1012 T402-1012 28
19 3/4 3/4 -1212 T402-1212 28 T426-1212 55 56
25 1 1 -1616 T402-1616 33 T426-1616 69 75
31 1.1/4 1.1/4 -2020 T402-2020 41
38 1.1/2 1.1/2 -2424 T402-2424 45
51 2 2 -3232 T402-3232 54
Accessories
BSP T412
C O N N E C T I N G P A R T N E R S H I P S Page 125
T400 BITELOK One-Piece Crimp Couplings
NON-SKIVE
For RYCO Hose Series M2 sizes -4 to -12. For RYCO Hose Series RT7, RT7N, RT7T, RT7TN all sizes.
For RYCO Hose Series M2G sizes -4 to -12. For RYCO Hose Series RT8, RT8N, RT8T, RT8TN all sizes.
For RYCO Hose Series RQP5, T5 sizes -4 to -12. For RYCO Hose Series SR, SRF sizes -12 to -32.
For RYCO Hose Series MP1 sizes -4 to -20.
60º SEAT
NON-SKIVE
For RYCO Hose Series M2 sizes -4 to -12. For RYCO Hose Series RT7, RT7N, RT7T, RT7TN all sizes.
For RYCO Hose Series M2G sizes -4 to -12. For RYCO Hose Series RT8, RT8N, RT8T, RT8TN all sizes.
For RYCO Hose Series RQP5, T5 sizes -4 to -12. For RYCO Hose Series SR, SRF sizes -12 to -32.
For RYCO Hose Series MP1 sizes -4 to -20.
Intro
JIC T403 T404
37º FLARE
Hose
THREAD TUBE DASH JIC JIC
HOSE SIZE SIZE SIZE SIZE MALE FEMALE
Couplings
5 3/16 1/2 5/16 -0308 T404-0308 19
5 3/16 9/16 3/8 -0309 T404-0309 19
6 1/4 3/8 3/16 -0406 T404-0406 20
6 1/4 7/16 1/4 -0407 T403-0407 29 T404-0407 19
6 1/4 1/2 5/16 -0408 T403-0408 29 T404-0408 19
6 1/4 9/16 3/8 -0409 T403-0409 30 T404-0409 20
8 5/16 1/2 5/16 -0508 T404-0508 19
8 5/16 9/16 3/8 -0509 T404-0509 20
Adaptors
8 5/16 3/4 1/2 -0512 T404-0512 23
10 3/8 7/16 1/4 -0607 T404-0607 20
10 3/8 9/16 3/8 -0609 T403-0609 32 T404-0609 20
10 3/8 3/4 1/2 -0612 T403-0612 35 T404-0612 22
12 1/2 9/16 3/8 -0809 T404-0809 21
12 1/2 3/4 1/2 -0812 T403-0812 37 T404-0812 22
Accessories
12 1/2 7/8 5/8 -0814 T403-0814 39 T404-0814 25
12 1/2 1.1/16 3/4 -0817 T404-0817 26
16 5/8 7/8 5/8 -1014 T403-1014 33 T404-1014 25
16 5/8 1.1/16 3/4 -1017 T403-1017 43 T404-1017 26
19 3/4 7/8 5/8 -1214 T404-1214 25
19 3/4 1.1/16 3/4 -1217 T404-1217 26
25 1 1.5/16 1 -1621 T404-1621 30
31 1.1/4 1.5/8 1.1/4 -2026 T404-2026 36
38 1.1/2 1.7/8 1.1/2 -2430 T404-2430 34
Filters
H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 127
T400 BITELOK One-Piece Crimp Couplings
NON-SKIVE
For RYCO Hose Series M2 sizes -4 to -12. For RYCO Hose Series RT7, RT7N, RT7T, RT7TN all sizes.
For RYCO Hose Series M2G sizes -4 to -12. For RYCO Hose Series RT8, RT8N, RT8T, RT8TN all sizes.
For RYCO Hose Series RQP5, T5 sizes -4 to -12. For RYCO Hose Series SR, SRF sizes -12 to -32.
For RYCO Hose Series MP1 sizes -4 to -20.
37º FLARE
NON-SKIVE
For RYCO Hose Series M2 sizes -4 to -12. For RYCO Hose Series RT7, RT7N, RT7T, RT7TN all sizes.
For RYCO Hose Series M2G sizes -4 to -12. For RYCO Hose Series RT8, RT8N, RT8T, RT8TN all sizes.
For RYCO Hose Series RQP5, T5 sizes -4 to -12. For RYCO Hose Series SR, SRF sizes -12 to -32.
For RYCO Hose Series MP1 sizes -4 to -20.
Intro
JIS T412
JAPANESE INDUSTRIAL
STANDARD (JIS)
Hose
60º CONCAVE SEAT
Couplings
10 3/8 3/8 -0606 T412-0606 25
10 3/8 1/2 -0608 T412-0608 26
12 1/2 1/2 -0808 T412-0808 25
19 3/4 3/4 -1212 T412-1212 26
25 1 1 -1616
Please note: These T412 Series Couplings are also listed
in the BSP section on page 125.
Adaptors
ORFS T484 T480
O RING
FACE SEAL
Accessories
THREAD TUBE DASH ORFS ORFS
HOSE SIZE SIZE SIZE SIZE MALE FEMALE
C O N N E C T I N G P A R T N E R S H I P S Page 129
T400 BITELOK One-Piece Crimp Couplings
NON-SKIVE
For RYCO Hose Series M2 sizes -4 to -12. For RYCO Hose Series RT7, RT7N, RT7T, RT7TN all sizes.
For RYCO Hose Series M2G sizes -4 to -12. For RYCO Hose Series RT8, RT8N, RT8T, RT8TN all sizes.
For RYCO Hose Series RQP5, T5 sizes -4 to -12. For RYCO Hose Series SR, SRF sizes -12 to -32.
For RYCO Hose Series MP1 sizes -4 to -20.
O RING
FACE SEAL
NON-SKIVE
For RYCO Hose Series M2 sizes -4 to -12. For RYCO Hose Series RT7, RT7N, RT7T, RT7TN all sizes.
For RYCO Hose Series M2G sizes -4 to -12. For RYCO Hose Series RT8, RT8N, RT8T, RT8TN all sizes.
For RYCO Hose Series RQP5, T5 sizes -4 to -12. For RYCO Hose Series SR, SRF sizes -12 to -32.
For RYCO Hose Series MP1 sizes -4 to -20.
Intro
SAE T453 T454
45º FLARE
Hose
THREAD TUBE DASH SAE SAE
HOSE SIZE SIZE SIZE SIZE MALE FEMALE
Couplings
8 5/16 5/8 3/8 -0510 T453-0510 33 T454-0510 20
10 3/8 5/8 3/8 -0610 T453-0610 34 T454-0610 20
12 1/2 3/4 1/2 -0812
45º FLARE
Adaptors
THREAD TUBE DASH SAE FEMALE SAE FEMALE SAE FEMALE
HOSE SIZE SIZE SIZE SIZE 90º ELBOW 45º TUBE BEND 90º TUBE BEND
Accessories
10 3/8 5/8 3/8 -0610 T457-0610 23 23 T455-0610 45 17 T456-0610 35 30
12 1/2 5/8 3/8 -0810
INVERTED
MALE FLARE
Filters
THREAD TUBE DASH SAE INVERTED SAE INVERTED MALE FLARE SAE INVERTED MALE FLARE
HOSE SIZE SIZE SIZE SIZE MALE FLARE 45º TUBE BEND 90º TUBE BEND
H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 131
T400 BITELOK One-Piece Crimp Couplings
NON-SKIVE
For RYCO Hose Series M2 sizes -4 to -12. For RYCO Hose Series RT7, RT7N, RT7T, RT7TN all sizes.
For RYCO Hose Series M2G sizes -4 to -12. For RYCO Hose Series RT8, RT8N, RT8T, RT8TN all sizes.
For RYCO Hose Series RQP5, T5 sizes -4 to -12. For RYCO Hose Series SR, SRF sizes -12 to -32.
For RYCO Hose Series MP1 sizes -4 to -20.
CODE 61
FLANGE OD BELOW
CLAMPS PAGE 281/282
NOM.
FLANGE DASH CODE 61 FLANGE CODE 61 FLANGE
HOSE SIZE SIZE SIZE CODE 61 FLANGE 45º TUBE BEND 90º TUBE BEND
Dimensions for SAE Code 61 and Code 62 Flanges, and RYCO Code 62C Flanges
NOMINAL CODE 61 CODE 62 CODE 62C
FLANGE B T B T B T
inch mm inch mm inch mm inch mm inch mm inch mm inch
1/2 30,2 1.19 6,73 0.265 31,8 1.25 7,75 0.305
*5/8 34,0 1.34 6,73 0.265
3/4 38,1 1.50 6,73 0.265 41,3 1.63 8,76 0.345 41,3 1.63 14,20 0.559
1 44,5 1.75 8,00 0.315 47,6 1.88 9,53 0.375 47,6 1.88 14,20 0.559
1.1/4 50,8 2.00 8,00 0.315 54,0 2.12 10,29 0.405 54,0 2.12 14,20 0.559
1.1/2 60,3 2.38 8,00 0.315 63,5 2.50 12,57 0.495 63,5 2.50 14,20 0.559
2 71,4 2.81 9,53 0.375 79,4 3.13 12,57 0.495
2.1/2 84,1 3.31 9,53 0.375
*5/8 is used by Komatsu.
RYCO Code 62C fittings conform to the flange OD and bolt hole
patterns of SAE Code 62 but require special flange clamps.
RYCO Code 62C flange heads are thicker than SAE Code 62
and measure T = 14,2 mm (0.559 inch) in all sizes.
NON-SKIVE
For RYCO Hose Series M2 sizes -4 to -12. For RYCO Hose Series RT7, RT7N, RT7T, RT7TN all sizes.
For RYCO Hose Series M2G sizes -4 to -12. For RYCO Hose Series RT8, RT8N, RT8T, RT8TN all sizes.
For RYCO Hose Series RQP5, T5 sizes -4 to -12. For RYCO Hose Series SR, SRF sizes -12 to -32.
For RYCO Hose Series MP1 sizes -4 to -20.
Intro
SALVAGE T423 TUBE BITE T485
COMPLETE
WITH NUT
TUBE WELD AND
FLARELESS
Hose
OLIVE
Couplings
8 5/16 3/8 -0506 T423-0506 18
10 3/8 1/4 -0604
10 3/8 3/8 -0606 T423-0606 19
10 3/8 1/2 -0608
12 1/2 3/8 -0806
12 1/2 1/2 -0808 T423-0808 19
16 5/8 3/4 -1012 T423-1012
19 3/4 3/4 -1212 T423-1212 21
Adaptors
25 1 1 -1616 T423-1616 27
31 1.1/4 1.1/4 -2020 T423-2020 31
38 1.1/2 1.1/2 -2424 T423-2424 34
51 2 2 -3232 T423-3232 41
Accessories
Filters
Technical
C O N N E C T I N G P A R T N E R S H I P S Page 133
T700 BITELOK One-Piece Crimp Couplings
NON-SKIVE SKIVE
For RYCO Hose Series H12A, H12D, H12S all sizes. For RYCO Hose H1312A, H1312D, H1312S, H1316A, H1316D,
For RYCO Hose Series T1A, T1D, T1F, T2A, T2D, T2S, TXA2D, RQP1, H1316S, H1320A, H1320D, H1320S.
RQP2, sizes -06 to -32. For RYCO Hose DF26A, DF212A. For RYCO Hose PW26, TW16, TW18.
For RYCO Hose HSP06A, HSP08A, HSP10A, HSH20A, HSH24A, HSH32A.
60º SEAT
60º SEAT
T700 BSPP, JIC, JIS and Metric Swivel Nut Couplings are shown as
“Crimp Nut”. Larger sizes are “Wire Nut” or “Slip Nut”.
See note on page 87.
Intro
BSP T706 T705
60º SEAT
Hose
THREAD DASH BSPP FEMALE BSPP FEMALE
HOSE SIZE SIZE SIZE 45º ELBOW 90º ELBOW
Couplings
12 1/2 1/2 -0808 T706-0808 40 18 T705-0808 29 31
19 3/4 3/4 -1212 T706-1212 44 20 T705-1212 30 36
25 1 1 -1616 T706-1616 51 23 T705-1616 32 40
31 1.1/4 1.1/4 -2020 T706-2020 42 25 T705-2020 41 47
38 1.1/2 1.1/2 -2424 T705-2424 60 59
51 2 2 -3232 T705-3232 56 62
Adaptors
BSP T727 T726 T721
60º SEAT
Accessories
THREAD DASH BSPP FEMALE BSPP FEMALE BSPP FEMALE
HOSE SIZE SIZE SIZE 45º TUBE BEND 90º TUBE BEND 90º LONG BEND
H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 135
T700 BITELOK One-Piece Crimp Couplings
NON-SKIVE SKIVE
For RYCO Hose Series H12A, H12D, H12S all sizes. For RYCO Hose H1312A, H1312D, H1312S, H1316A, H1316D,
For RYCO Hose Series T1A, T1D, T1F, T2A, T2D, T2S, TXA2D, RQP1, H1316S, H1320A, H1320D, H1320S.
RQP2, sizes -06 to -32. For RYCO Hose DF26A, DF212A. For RYCO Hose PW26, TW16, TW18.
For RYCO Hose HSP06A, HSP08A, HSP10A, HSH20A, HSH24A, HSH32A.
60º SEAT
Intro
JIC T703 T704
37º FLARE
Hose
THREAD TUBE DASH JIC JIC
HOSE SIZE SIZE SIZE SIZE MALE FEMALE
Couplings
10 3/8 3/4 1/2 -0612 T704-0612 22
12 1/2 3/4 1/2 -0812 T703-0812 37 T704-0812 22
12 1/2 7/8 5/8 -0814 T703-0814 39 T704-0814 25
12 1/2 1.1/16 3/4 -0817 T704-0817 26
16 5/8 7/8 5/8 -1014 T704-1014 25
19 3/4 7/8 5/8 -1214 T704-1214 25
19 3/4 1.1/16 3/4 -1217 T703-1217 43 T704-1217 26
19 3/4 1.3/16 7/8 -1219 T704-1219 29
Adaptors
19 3/4 1.5/16 1 -1221 T703-1221 42 T704-1221 30
25 1 1.1/16 3/4 -1617 T704-1617 30
25 1 1.5/16 1 -1621 T703-1621 47 T704-1621 30
25 1 1.5/8 1.1/4 -1626 T704-1626 34
31 1.1/4 1.5/16 1 -2021 T704-2021 34
31 1.1/4 1.5/8 1.1/4 -2026 T703-2026 52 T704-2026 36
Accessories
31 1.1/4 1.7/8 1.1/2 -2030 T704-2030 44
38 1.1/2 1.7/8 1.1/2 -2430 T703-2430 57 T704-2430 45
51 2 2.1/2 2 -3240 T703-3240 73 T704-3240 54
Stainless Steel T704SS, see page 222.
37º FLARE
C O N N E C T I N G P A R T N E R S H I P S Page 137
T700 BITELOK One-Piece Crimp Couplings
NON-SKIVE SKIVE
For RYCO Hose Series H12A, H12D, H12S all sizes. For RYCO Hose H1312A, H1312D, H1312S, H1316A, H1316D,
For RYCO Hose Series T1A, T1D, T1F, T2A, T2D, T2S, TXA2D, RQP1, H1316S, H1320A, H1320D, H1320S.
RQP2, sizes -06 to -32. For RYCO Hose DF26A, DF212A. For RYCO Hose PW26, TW16, TW18.
For RYCO Hose HSP06A, HSP08A, HSP10A, HSH20A, HSH24A, HSH32A.
37º FLARE
JIS T768
JAPANESE INDUSTRIAL
STANDARD
"KOMATSU"
METRIC THREAD FORM
60º CONCAVE SEAT
METRIC FEMALE
THREAD DASH 60º CONCAVE SEAT
HOSE SIZE SIZE SIZE (JIS)
DN inch mm PART NO CA
10 3/8 18x1,5 -0618 T768-0618 22
12 1/2 22x1,5 -0822 T768-0822 25
12 1/2 24x1,5 -0824 T768-0824 32
16 5/8 24x1,5 -1024 T768-1024 25
19 3/4 24x1,5 -1224 T768-1224 27
19 3/4 30x1,5 -1230 T768-1230 29
25 1 33x1,5 -1633 T768-1633 30
25 1 36x1,5 -1636 T768-1636 34
31 1.1/4 36x1,5 -2036 T768-2036 36
31 1.1/4 42x1,5 -2042 T768-2042 36
Please note: These T768 Series Couplings are also listed
in the METRIC section on page 141.
Page 138 QQUUAAL L I I TT YY HH O
OS E A
ANN DD FF I I TT TTI INNGGS S
T700 BITELOK One-Piece Crimp Couplings
NON-SKIVE SKIVE
For RYCO Hose Series H12A, H12D, H12S all sizes. For RYCO Hose H1312A, H1312D, H1312S, H1316A, H1316D,
For RYCO Hose Series T1A, T1D, T1F, T2A, T2D, T2S, TXA2D, RQP1, H1316S, H1320A, H1320D, H1320S.
RQP2, sizes -06 to -32. For RYCO Hose DF26A, DF212A. For RYCO Hose PW26, TW16, TW18.
For RYCO Hose HSP06A, HSP08A, HSP10A, HSH20A, HSH24A, HSH32A.
Intro
JOINER T790
Hose
DASH
HOSE SIZE SIZE JOINER
DN inch PART NO CA
10 3/8 -0606 T790-0606 15
Couplings
12 1/2 -0808 T790-0808 15
19 3/4 -1212 T790-1212 15
25 1 -1616 T790-1616 25
31 1.1/4 -2020 T790-2020 24
38 1.1/2 -2424 T790-2424 25
51 2 -3232 T790-3232 26
Adaptors
METRIC T750 T750R
DKOL
METRIC O RING (LIGHT)
Accessories
24º CONE
H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 139
T700 BITELOK One-Piece Crimp Couplings
NON-SKIVE SKIVE
For RYCO Hose Series H12A, H12D, H12S all sizes. For RYCO Hose H1312A, H1312D, H1312S, H1316A, H1316D,
For RYCO Hose Series T1A, T1D, T1F, T2A, T2D, T2S, TXA2D, RQP1, H1316S, H1320A, H1320D, H1320S.
RQP2, sizes -06 to -32. For RYCO Hose DF26A, DF212A. For RYCO Hose PW26, TW16, TW18.
For RYCO Hose HSP06A, HSP08A, HSP10A, HSH20A, HSH24A, HSH32A.
METRIC T763
DKS
METRIC O RING
24º CONE
DN inch mm mm PART NO CA
10 3/8 20x1,5 12 -0620
10 3/8 22x1,5 14 -0622
12 1/2 24x1,5 16 -0824 T763-0824 30
16 5/8 30x2,0 20 -1030
16 5/8 36x2,0 25 -1036
19 3/4 30x2,0 20 -1230 T763-1230 35
19 3/4 36x2,0 25 -1236 T763-1236 37
25 1 36x2,0 25 -1636 T763-1636 41
25 1 42x2,0 30 -1642 T763-1642 43
31 1.1/4 42x2,0 30 -2042 T763-2042 48
31 1.1/4 52x2,0 38 -2052 T763-2052 47
DKOS
METRIC O RING (HEAVY)
24º CONE
Intro
METRIC T792 T792F T792G
FRENCH GAZ
Hose
24º CONE
METRIC
THREAD TUBE DASH METRIC METRIC FRENCH GAZ FEMALE
HOSE SIZE SIZE SIZE SIZE FRENCH GAZ MALE FRENCH GAZ FEMALE 90º TUBE BEND
DN inch mm mm PART NO CA PART NO CA PART NO CA DL
10 3/8 20x1,5 13,25 -0620
Couplings
12 1/2 24x1,5 16,75 -0824
16 5/8 30x1,5 21,25 -1030
19 3/4 36x1,5 26,75 -1236 T792-1236 31
25 1 45x1,5 33,50 -1645 T792-1645 39
31 1.1/4 52x1,5 42,25 -2052 T792-2052
Adaptors
METRIC T792M T792N METRIC T768
"KOMATSU"
24º CONE METRIC THREAD FORM
60º CONCAVE SEAT
Accessories
METRIC FEMALE
THREAD TUBE DASH METRIC FRENCH METRIC FRENCH THREAD DASH 60º CONCAVE SEAT
HOSE SIZE SIZE SIZE SIZE MILLIMETRIC MALE MILLIMETRIC FEMALE HOSE SIZE SIZE SIZE (JIS)
DN inch mm mm PART NO CA PART NO CA DN inch mm PART NO CA
16 5/8 27x1,5 20 -1027 10 3/8 18x1,5 -0618 T768-0618 22
19 3/4 30x1,5 22 -1230 12 1/2 22x1,5 -0822 T768-0822 25
19 3/4 33x1,5 25 -1233 12 1/2 24x1,5 -0824 T768-0824 32
19 3/4 36x1,5 28 -1236 16 5/8 24x1,5 -1024 T768-1024 25
25 1 36x1,5 28 -1636
Filters
C O N N E C T I N G P A R T N E R S H I P S Page 141
T700 BITELOK One-Piece Crimp Couplings
NON-SKIVE SKIVE
For RYCO Hose Series H12A, H12D, H12S all sizes. For RYCO Hose H1312A, H1312D, H1312S, H1316A, H1316D,
For RYCO Hose Series T1A, T1D, T1F, T2A, T2D, T2S, TXA2D, RQP1, H1316S, H1320A, H1320D, H1320S.
RQP2, sizes -06 to -32. For RYCO Hose DF26A, DF212A. For RYCO Hose PW26, TW16, TW18.
For RYCO Hose HSP06A, HSP08A, HSP10A, HSH20A, HSH24A, HSH32A.
O RING
FACE SEAL
ORFS T781
O RING
FACE SEAL
Intro
ORFS T782S T782 T783
O RING
FACE SEAL
Hose
THREAD TUBE DASH ORFS FEMALE ORFS FEMALE ORFS FEMALE
HOSE SIZE SIZE SIZE SIZE 90º SHORT BEND 90º MEDIUM BEND 90º LONG BEND
Couplings
10 3/8 13/16 1/2 -0613
12 1/2 13/16 1/2 -0813 T782-0813 40 38
12 1/2 1 5/8 -0816 T782-0816 42 44
16 5/8 1 5/8 -1016 T782-1016 48 45
19 3/4 1.3/16 3/4 -1219 T782S-1219 T782-1219 55 48 T783-1219 49 81
25 1 1.7/16 1 -1623 T782S-1623 T782-1623 69 73 T783-1623 82 114
31 1.1/4 1.11/16 1.1/4 -2027 T782S-2027 T782-2027 84 94 T783-2027 82 120
Adaptors
Accessories
Filters
Technical
H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 143
T700 BITELOK One-Piece Crimp Couplings
NON-SKIVE SKIVE
For RYCO Hose Series H12A, H12D, H12S all sizes. For RYCO Hose H1312A, H1312D, H1312S, H1316A, H1316D,
For RYCO Hose Series T1A, T1D, T1F, T2A, T2D, T2S, TXA2D, RQP1, H1316S, H1320A, H1320D, H1320S.
RQP2, sizes -06 to -32. For RYCO Hose DF26A, DF212A. For RYCO Hose PW26, TW16, TW18.
For RYCO Hose HSP06A, HSP08A, HSP10A, HSH20A, HSH24A, HSH32A.
STAPLE
SUPERSTAPLE
DN inch mm PART NO CA
12 1/2 13 -0813 T787S-0813 28
19 3/4 20 -1220 T787S-1220 47
25 1 25 -1625 T787S-1625 55
31 1.1/4 32 -2032 T787S-2032 71
38 1.1/2 40 -2440 T787S-2440 78
51 2 50 -3250 T787S-3250 78
Intro
SAE FLANGE T713 T714 T729
CODE 61
FLANGE OD BELOW
CLAMPS PAGE 281/282
Hose
*(5/8 KOMATSU)
O RING NOT SUPPLIED
NOM.
FLANGE DASH CODE 61 FLANGE CODE 61 FLANGE
HOSE SIZE SIZE SIZE CODE 61 FLANGE 22.5º TUBE BEND 30º TUBE BEND
Couplings
12 1/2 3/4 -0812 T713-0812 47
19 3/4 *5/8 -1210 T713-1210 45
19 3/4 3/4 -1212 T713-1212 46 T714-1212 76 16 T729-1212 39 66
19 3/4 1 -1216 T713-1216 50 T714-1216 80 18
25 1 3/4 -1612
25 1 1 -1616 T713-1616 52 T714-1616 89 17 T729-1616
25 1 1.1/4 -1620 T713-1620 57 T714-1620 91 18
Adaptors
25 1 1.1/2 -1624 T713-1624 84
31 1.1/4 1 -2016 T713-2016 85
31 1.1/4 1.1/4 -2020 T713-2020 59 T714-2020 107 20 T729-2020 52 92
31 1.1/4 1.1/2 -2024 T713-2024 85 T714-2024 109 18 T729-2024 55 93
38 1.1/2 1.1/2 -2424 T713-2424 85 T714-2424 127 14 T729-2424 55 118
38 1.1/2 2 -2432 T713-2432 95 T714-2432 134 17 T729-2432 62 122
51 2 2 -3232 T713-3232 101 T714-3232 161 28 T729-3232 79 141
Accessories
51 2 2.1/2 -3240 T713-3240 101
Dimensions for SAE Code 61 and Code 62 Flanges, and RYCO Code 62C Flanges
NOMINAL CODE 61 CODE 62 CODE 62C
FLANGE B T B T B T
inch mm inch mm inch mm inch mm inch mm inch mm inch
Filters
C O N N E C T I N G P A R T N E R S H I P S Page 145
T700 BITELOK One-Piece Crimp Couplings
NON-SKIVE SKIVE
For RYCO Hose Series H12A, H12D, H12S all sizes. For RYCO Hose H1312A, H1312D, H1312S, H1316A, H1316D,
For RYCO Hose Series T1A, T1D, T1F, T2A, T2D, T2S, TXA2D, RQP1, H1316S, H1320A, H1320D, H1320S.
RQP2, sizes -06 to -32. For RYCO Hose DF26A, DF212A. For RYCO Hose PW26, TW16, TW18.
For RYCO Hose HSP06A, HSP08A, HSP10A, HSH20A, HSH24A, HSH32A.
CODE 61
FLANGE OD BELOW
CLAMPS PAGE 281/282
*(5/8 KOMATSU)
O RING NOT SUPPLIED
NOM.
FLANGE DASH CODE 61 FLANGE CODE 61 FLANGE
HOSE SIZE SIZE SIZE 45º TUBE BEND 60º TUBE BEND
Dimensions for SAE Code 61 and Code 62 Flanges, and RYCO Code 62C Flanges
NOMINAL CODE 61 CODE 62 CODE 62C
FLANGE B T B T B T
inch mm inch mm inch mm inch mm inch mm inch mm inch
1/2 30,2 1.19 6,73 0.265 31,8 1.25 7,75 0.305
*5/8 34,0 1.34 6,73 0.265
3/4 38,1 1.50 6,73 0.265 41,3 1.63 8,76 0.345 41,3 1.63 14,20 0.559
1 44,5 1.75 8,00 0.315 47,6 1.88 9,53 0.375 47,6 1.88 14,20 0.559 RYCO Code 62C fittings
1.1/4 50,8 2.00 8,00 0.315 54,0 2.12 10,29 0.405 54,0 2.12 14,20 0.559 conform to the flange OD
1.1/2 60,3 2.38 8,00 0.315 63,5 2.50 12,57 0.495 63,5 2.50 14,20 0.559 and bolt hole patterns of
SAE Code 62 but require
2 71,4 2.81 9,53 0.375 79,4 3.13 12,57 0.495 special flange clamps.
2.1/2 84,1 3.31 9,53 0.375 RYCO Code 62C flange heads
are thicker than SAE Code 62
*5/8 is used by Komatsu.
and measure T = 14,2 mm
(0.559 inch) in all sizes.
Intro
SAE FLANGE T716 T717 T717A
CODE 61
Hose
*5/8 KOMATSU
O RING NOT SUPPLIED
NOM.
FLANGE DASH CODE 61 FLANGE CODE 61 FLANGE CODE 61 FLANGE
HOSE SIZE SIZE SIZE 67.5º TUBE BEND 90º TUBE BEND 90º SPECIAL TUBE BEND
DN inch inch PART NO CA DL PART NO CA DL PART NO CA DL
12 1/2 1/2 -0808 T717-0808 38 42
Couplings
12 1/2 3/4 -0812 T717-0812 38 46 T717A-0812 41 71
19 3/4 *5/8 -1210 T717-1210 57 64
19 3/4 3/4 -1212 T716-1212 73 41 T717-1212 55 52
19 3/4 1 -1216 T716-1216 74 45 T717-1216 55 56 T717A-1216 59 84
25 1 3/4 -1612 T717-1612 67 67
25 1 1 -1616 T716-1616 90 47 T717-1616 69 67
25 1 1.1/4 -1620 T716-1620 91 50 T717-1620 69 70
Adaptors
25 1 1.1/2 -1624 T717-1624 70 70
31 1.1/4 1 -2016 T717-2016 93 74
31 1.1/4 1.1/4 -2020 T716-2020 116 52 T717-2020 86 79
31 1.1/4 1.1/2 -2024 T716-2024 119 53 T717-2024 86 83 T717A-2024 86 131
38 1.1/2 1.1/2 -2424 T716-2424 133 74 T717-2424 120 89
38 1.1/2 2 -2432 T716-2432 136 81 T717-2432 120 97 T717A-2432 122 156
51 2 2 -3232 T716-3232 168 97 T717-3232 131 129 T717A-3232 124 223
Accessories
51 2 2.1/2 -3240 T717-3240 131 135
CODE 61
NOM.
FLANGE DASH CODE 61 FLANGE CODE 61 FLANGE CODE 61 FLANGE
HOSE SIZE SIZE SIZE 90º SPECIAL TUBE BEND 90º LONG TUBE BEND 110º TUBE BEND
H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 147
T700 BITELOK One-Piece Crimp Couplings
NON-SKIVE SKIVE
For RYCO Hose Series H12A, H12D, H12S all sizes. For RYCO Hose H1312A, H1312D, H1312S, H1316A, H1316D,
For RYCO Hose Series T1A, T1D, T1F, T2A, T2D, T2S, TXA2D, RQP1, H1316S, H1320A, H1320D, H1320S.
RQP2, sizes -06 to -32. For RYCO Hose DF26A, DF212A. For RYCO Hose PW26, TW16, TW18.
For RYCO Hose HSP06A, HSP08A, HSP10A, HSH20A, HSH24A, HSH32A.
CODE 62
NOM.
FLANGE DASH CODE 62 FLANGE CODE 62 FLANGE
HOSE SIZE SIZE SIZE CODE 62 FLANGE 22.5º TUBE BEND 30º TUBE BEND
CODE 62
NOM.
FLANGE DASH CODE 62 FLANGE CODE 62 FLANGE
HOSE SIZE SIZE SIZE 45º TUBE BEND 60º TUBE BEND
Intro
SAE FLANGE T736 T737 T793
CODE 62
FLANGE OD BELOW
CLAMPS PAGE 281/282
Hose
O RING NOT SUPPLIED
NOM.
FLANGE DASH CODE 62 FLANGE CODE 62 FLANGE CODE 62 FLANGE
HOSE SIZE SIZE SIZE 67.5º TUBE BEND 90º TUBE BEND 110º TUBE BEND
Couplings
12 1/2 3/4 -0812 T737-0812 39 52
19 3/4 3/4 -1212 T736-1212 99 85 T737-1212 55 88
19 3/4 1 -1216 T736-1216 99 86 T737-1216 55 88
25 1 3/4 -1612 T737-1612 73 104
25 1 1 -1616 T737-1616 69 119
25 1 1.1/4 -1620 T737-1620 69 119
31 1.1/4 1.1/4 -2020 T737-2020 86 126
Adaptors
31 1.1/4 1.1/2 -2024 T737-2024 85 126
38 1.1/2 1.1/2 -2424 T737-2424 122 169 T793-2424 143 107
38 1.1/2 2 -2432 T737-2432 120 169 T793-2432 143 107
51 2 2 -3232 T737-3232 131 222 T793-3232 166 149
Dimensions for SAE Code 61 and Code 62 Flanges, and RYCO Code 62C Flanges
Accessories
NOMINAL CODE 61 CODE 62 CODE 62C
FLANGE B T B T B T
inch mm inch mm inch mm inch mm inch mm inch mm inch
1/2 30,2 1.19 6,73 0.265 31,8 1.25 7,75 0.305
*5/8 34,0 1.34 6,73 0.265
3/4 38,1 1.50 6,73 0.265 41,3 1.63 8,76 0.345 41,3 1.63 14,20 0.559
1 44,5 1.75 8,00 0.315 47,6 1.88 9,53 0.375 47,6 1.88 14,20 0.559
1.1/4 50,8 2.00 8,00 0.315 54,0 2.12 10,29 0.405 54,0 2.12 14,20 0.559
Filters
1.1/2 60,3 2.38 8,00 0.315 63,5 2.50 12,57 0.495 63,5 2.50 14,20 0.559
2 71,4 2.81 9,53 0.375 79,4 3.13 12,57 0.495
2.1/2 84,1 3.31 9,53 0.375
*5/8 is used by Komatsu.
RYCO Code 62C fittings conform to the flange OD and bolt hole
patterns of SAE Code 62 but require special flange clamps.
RYCO Code 62C flange heads are thicker than SAE Code 62
Technical
C O N N E C T I N G P A R T N E R S H I P S Page 149
T700 BITELOK One-Piece Crimp Couplings
NON-SKIVE SKIVE
For RYCO Hose Series H12A, H12D, H12S all sizes. For RYCO Hose H1312A, H1312D, H1312S, H1316A, H1316D,
For RYCO Hose Series T1A, T1D, T1F, T2A, T2D, T2S, TXA2D, RQP1, H1316S, H1320A, H1320D, H1320S.
RQP2, sizes -06 to -32. For RYCO Hose DF26A, DF212A. For RYCO Hose PW26, TW16, TW18.
For RYCO Hose HSP06A, HSP08A, HSP10A, HSH20A, HSH24A, HSH32A.
RYCO
CODE 62C
RYCO
CODE 62C
Intro
SPECIAL FLANGE T736C T737C T793C
RYCO
CODE 62C
FLANGE OD BELOW
Hose
O RING NOT SUPPLIED
NOM.
FLANGE DASH RYCO CODE 62C FLANGE RYCO CODE 62C FLANGE RYCO CODE 62C FLANGE
HOSE SIZE SIZE SIZE 67.5º TUBE BEND 90º TUBE BEND 110º TUBE BEND
Couplings
19 3/4 1 -1216 T736C-1216 100 88 T737C-1216 55 88
25 1 1 -1616 T737C-1616 69 119
25 1 1.1/4 -1620
31 1.1/4 1.1/4 -2020
31 1.1/4 1.1/2 -2024
38 1.1/2 1.1/2 -2424 T793C-2424 143 107
These T700C fittings have similar end styles to Caterpillar® XT-3 range of Flanged Hose Couplings.
Adaptors
Cat™ Caterpillar®, XT-3™ Caterpillar®.
Dimensions for SAE Code 61 and Code 62 Flanges, and RYCO Code 62C Flanges
NOMINAL CODE 61 CODE 62 CODE 62C
FLANGE B T B T B T
Accessories
inch mm inch mm inch mm inch mm inch mm inch mm inch
1/2 30,2 1.19 6,73 0.265 31,8 1.25 7,75 0.305
*5/8 34,0 1.34 6,73 0.265
3/4 38,1 1.50 6,73 0.265 41,3 1.63 8,76 0.345 41,3 1.63 14,20 0.559
1 44,5 1.75 8,00 0.315 47,6 1.88 9,53 0.375 47,6 1.88 14,20 0.559
1.1/4 50,8 2.00 8,00 0.315 54,0 2.12 10,29 0.405 54,0 2.12 14,20 0.559
1.1/2 60,3 2.38 8,00 0.315 63,5 2.50 12,57 0.495 63,5 2.50 14,20 0.559
Filters
H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 151
T700 BITELOK One-Piece Crimp Couplings
NON-SKIVE SKIVE
For RYCO Hose Series H12A, H12D, H12S all sizes. For RYCO Hose H1312A, H1312D, H1312S, H1316A, H1316D,
For RYCO Hose Series T1A, T1D, T1F, T2A, T2D, T2S, TXA2D, RQP1, H1316S, H1320A, H1320D, H1320S.
RQP2, sizes -06 to -32. For RYCO Hose DF26A, DF212A. For RYCO Hose PW26, TW16, TW18.
For RYCO Hose HSP06A, HSP08A, HSP10A, HSH20A, HSH24A, HSH32A.
METRIC
Intro
BSP T901 T901P T902
60º SEAT
Hose
THREAD DASH BSPT BSPP BSPP
HOSE SIZE SIZE SIZE MALE MALE FEMALE
Couplings
25 1 1 -1616 T901-1616 49 T901P-1616 46 T902-1616 37
31 1.1/4 1.1/4 -2020 T901-2020 54 T901P-2020 57 T902-2020 41
38 1.1/2 1.1/2 -2424 T901-2424 61 T901P-2424 61 T902-2424 44
51 2 2 -3232 T901-3232 64 T901P-3232 65 T902-3232 56
Adaptors
60º SEAT
Accessories
19 3/4 3/4 -1212 T905-1212 33 36
25 1 1 -1616 T905-1616 33 40 T926-1616 71 75
31 1.1/4 1.1/4 -2020 T905-2020 40 47 T926-2020 86 89
38 1.1/2 1.1/2 -2424 T905-2424 61 59
51 2 2 -3232 T905-3232
60º SEAT
C O N N E C T I N G P A R T N E R S H I P S Page 153
T900 BITELOK One-Piece Crimp Couplings
NON-SKIVE All T900 Female Swivel Nut Couplings are
For RYCO Hose Series H13A, H13D, H13S all sizes. shown as “Wire Nut” or “Slip Nut”.
For RYCO Hose HSH12A, HSH16A. Some sizes of BSPP, JIC and Metric are
For RYCO Hose H1516D, H1520D. “Crimp Nut”. See note on page 87.
37º FLARE
37º FLARE
Intro
METRIC T963 T971
DKS/DKOS
METRIC O RING (HEAVY)
Hose
THREAD TUBE DASH DKS MALE DKOS FEMALE
HOSE SIZE SIZE SIZE SIZE 24º CONE 24º CONE
Couplings
25 1 42x2,0 30 -1642 T963-1642 45 T971-1642 37
31 1.1/4 52x2,0 38 -2052 T963-2052 48 T971-2052 39
Adaptors
DKOS
METRIC O RING (HEAVY)
Accessories
DN inch mm mm PART NO CA DL PART NO CA DL
19 3/4 36x2,0 25 -1236 T972-1236 78 37 T973-1236 57 64
25 1 42x2,0 30 -1642 T972-1642 87 36 T973-1642 71 77
31 1.1/4 52x2,0 38 -2052 T972-2052 109 43 T973-2052 86 92
O RING
FACE SEAL
THREAD TUBE DASH ORFS ORFS FEMALE ORFS FEMALE ORFS FEMALE
HOSE SIZE SIZE SIZE SIZE FEMALE 45º TUBE BEND 90º MEDIUM BEND 90º LONG BEND
Technical
H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 155
T900 BITELOK One-Piece Crimp Couplings
NON-SKIVE
For RYCO Hose Series H13A, H13D, H13S all sizes.
For RYCO Hose HSH12A, HSH16A.
For RYCO Hose H1516D, H1520D.
STAPLE
SUPERSTAPLE
Dimensions for SAE Code 61 and Code 62 Flanges, and RYCO Code 62C Flanges
NOMINAL CODE 61 CODE 62 CODE 62C
FLANGE B T B T B T
inch mm inch mm inch mm inch mm inch mm inch mm inch
1/2 30,2 1.19 6,73 0.265 31,8 1.25 7,75 0.305
*5/8 34,0 1.34 6,73 0.265
3/4 38,1 1.50 6,73 0.265 41,3 1.63 8,76 0.345 41,3 1.63 14,20 0.559
1 44,5 1.75 8,00 0.315 47,6 1.88 9,53 0.375 47,6 1.88 14,20 0.559
1.1/4 50,8 2.00 8,00 0.315 54,0 2.12 10,29 0.405 54,0 2.12 14,20 0.559
1.1/2 60,3 2.38 8,00 0.315 63,5 2.50 12,57 0.495 63,5 2.50 14,20 0.559
2 71,4 2.81 9,53 0.375 79,4 3.13 12,57 0.495
2.1/2 84,1 3.31 9,53 0.375
*5/8 is used by Komatsu.
RYCO Code 62C fittings conform to the flange OD and bolt hole
patterns of SAE Code 62 but require special flange clamps.
RYCO Code 62C flange heads are thicker than SAE Code 62
and measure T = 14,2 mm (0.559 inch) in all sizes.
Intro
SAE FLANGE T913 T915
CODE 61
Hose
O RING NOT SUPPLIED
NOM.
FLANGE DASH CODE 61 FLANGE
HOSE SIZE SIZE SIZE CODE 61 FLANGE 45˚ TUBE BEND
Couplings
25 1 1 -1616 T913-1616 53 T915-1616 80 29
25 1 1.1/4 -1620 T913-1620 58 T915-1620 81 31
31 1.1/4 1.1/4 -2020 T913-2020 58 T915-2020 100 34
31 1.1/4 1.1/2 -2024 T913-2024 84 T915-2024 103 37
38 1.1/2 1.1/2 -2424 T913-2424 86 T915-2424 114 41
38 1.1/2 2 -2432 T913-2432 96 T915-2432 119 46
51 2 2 -3232 T913-3232 100 T915-3232 154 61
Adaptors
SAE FLANGE T917 T991
CODE 61
Accessories
CLAMPS PAGE 281/282
NOM.
FLANGE DASH CODE 61 FLANGE CODE 61 FLANGE
HOSE SIZE SIZE SIZE 90˚ TUBE BEND 110˚ TUBE BEND
C O N N E C T I N G P A R T N E R S H I P S Page 157
T900 BITELOK One-Piece Crimp Couplings
NON-SKIVE
For RYCO Hose Series H13A, H13D, H13S all sizes.
For RYCO Hose HSH12A, HSH16A.
For RYCO Hose H1516D, H1520D.
CODE 62
NOM.
FLANGE DASH CODE 62 FLANGE CODE 62 FLANGE
HOSE SIZE SIZE SIZE CODE 62 FLANGE 22.5˚ TUBE BEND 30˚ TUBE BEND
CODE 62
NOM.
FLANGE DASH CODE 62 FLANGE CODE 62 FLANGE CODE 62 FLANGE
HOSE SIZE SIZE SIZE 45˚ TUBE BEND 60˚ TUBE BEND 67.5˚ TUBE BEND
Intro
SAE FLANGE T937 T993
CODE 62
FLANGE OD BELOW
CLAMPS PAGE 281/282
Hose
O RING NOT SUPPLIED
NOM.
FLANGE DASH CODE 62 FLANGE CODE 62 FLANGE
HOSE SIZE SIZE SIZE 90˚ TUBE BEND 110˚ TUBE BEND
Couplings
19 3/4 1 -1216 T937-1216
25 1 3/4 -1612 T937-1612
25 1 1 -1616 T937-1616 71 69
25 1 1.1/4 -1620 T937-1620 71 72
25 1 1.1/2 -1624
31 1.1/4 1.1/4 -2020 T937-2020 86 82
31 1.1/4 1.1/2 -2024 T937-2024 86 88
Adaptors
38 1.1/2 1.1/2 -2424 T937-2424 121 94 T993-2424 153 107
38 1.1/2 2 -2432 T937-2432 121 102 T993-2432 151 115
51 2 2 -3232 T937-3232 136 132 T993-3232 172 136
Dimensions for SAE Code 61 and Code 62 Flanges, and RYCO Code 62C Flanges
NOMINAL CODE 61 CODE 62 CODE 62C
FLANGE
Accessories
B T B T B T
inch mm inch mm inch mm inch mm inch mm inch mm inch
1/2 30,2 1.19 6,73 0.265 31,8 1.25 7,75 0.305
*5/8 34,0 1.34 6,73 0.265
3/4 38,1 1.50 6,73 0.265 41,3 1.63 8,76 0.345 41,3 1.63 14,20 0.559
1 44,5 1.75 8,00 0.315 47,6 1.88 9,53 0.375 47,6 1.88 14,20 0.559
1.1/4 50,8 2.00 8,00 0.315 54,0 2.12 10,29 0.405 54,0 2.12 14,20 0.559
1.1/2 60,3 2.38 8,00 0.315 63,5 2.50 12,57 0.495 63,5 2.50 14,20 0.559
Filters
H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 159
T900 BITELOK One-Piece Crimp Couplings
NON-SKIVE
For RYCO Hose Series H13A, H13D, H13S all sizes.
For RYCO Hose HSH12A, HSH16A.
For RYCO Hose H1516D, H1520D.
RYCO
CODE 62C
RYCO
CODE 62C
Intro
SPECIAL FLANGE T936C T937C T993C
RYCO
CODE 62C
Hose
O RING NOT SUPPLIED
NOM. RYCO CODE 62C RYCO CODE 62C RYCO CODE 62C
FLANGE DASH FLANGE FLANGE FLANGE
HOSE SIZE SIZE SIZE 67.5˚ TUBE BEND 90˚ TUBE BEND 110˚ TUBE BEND
Couplings
25 1 1 -1616 T936C-1616 97 51 T937C-1616 71 73
25 1 1.1/4 -1620 T936C-1620 98 54 T937C-1620 71 76
31 1.1/4 1.1/4 -2020 T936C-2020 137 69 T937C-2020 83 88
31 1.1/4 1.1/2 -2024 T936C-2024 138 74 T937C-2024 107 102
38 1.1/2 1.1/2 -2424 T936C-2424 140 69 T937C-2424 121 96 T993C-2424 118 131
These T900C fittings have similar end styles to Caterpillar® XT-5 range of Flanged Hose Couplings.
Cat™ Caterpillar®, XT-5™ Caterpillar®.
Adaptors
SALVAGE T923
Accessories
TUBE WELD
DASH SALVAGE
HOSE SIZE A SIZE (LIFESAVER)
C O N N E C T I N G P A R T N E R S H I P S Page 161
6900N BITELOK Interlok Two-Piece Crimp Couplings
INTERNAL AND EXTERNAL SKIVE
For RYCO Hose H15D sizes -12 to -32.
Part No. is for Inserts only. Add prefix “6” to Part No. shown to include 6900N Series Ferrule.
EXAMPLE: Part No. 901N-1212 is Insert only. To include Ferrule as well as Insert, order Part No. 6901N-1212.
FERRULE 6900N
All 900N Female Swivel Nut
Couplings are shown
as “Wire Nut” or “Slip Nut”.
DN inch PART NO
19 3/4 -12 6900N-12
25 1 -16 6900N-16
31 1.1/4 -20 6900N-20
38 1.1/2 -24 6900N-24
51 2 -32 6900N-32
60º SEAT
NPT 909N
60º SEAT
THREAD DASH
HOSE SIZE SIZE SIZE NPT MALE
Intro
JIC 903N 904N
All 900N Female Swivel Nut
Couplings are shown
as “Wire Nut” or “Slip Nut”.
37º FLARE
Some sizes of BSPP, JIC and
Hose
Metric are “Crimp Nut”.
See note on page 87.
THREAD TUBE DASH
HOSE SIZE SIZE SIZE SIZE JIC MALE JIC FEMALE
Couplings
25 1 1.5/16 1 -1621 903N-1621 49 904N-1621 33
31 1.1/4 1.5/8 1.1/4 -2026 903N-2026 61 904N-2026 42
38 1.1/2 1.7/8 1.1/2 -2430 903N-2430 65 904N-2430 43
51 2 2.1/2 2 -3240 903N-3240 904N-3240
Adaptors
37º FLARE
Accessories
DN inch inch inch PART NO CA DL PART NO CA DL
19 3/4 1.1/16 3/4 -1217 925N-1217 72 30 924N-1217 58 55
25 1 1.5/16 1 -1621 925N-1621 83 32 924N-1621 71 93
31 1.1/4 1.5/8 1.1/4 -2026 925N-2026 924N-2026 84 89
38 1.1/2 1.7/8 1.1/2 -2430 925N-2430 924N-2430 112 112
51 2 2.1/2 2 -3240 925N-3240 924N-3240
DKS/DKOS
METRIC O RING (HEAVY)
H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 163
6900N BITELOK Interlok Two-Piece Crimp Couplings
INTERNAL AND EXTERNAL SKIVE
For RYCO Hose H15D sizes -12 to -32.
Part No. is for Inserts only. Add prefix “6” to Part No. shown to include 6900N Series Ferrule.
EXAMPLE: Part No. 901N-1212 is Insert only. To include Ferrule as well as Insert, order Part No. 6901N-1212.
O RING
FACE SEAL
O RING
FACE SEAL
Intro
SAE FLANGE 913N 915N 917N
CODE 61
FLANGE OD BELOW
CLAMPS PAGE 281/282
Hose
O RING NOT SUPPLIED
NOM.
FLANGE DASH CODE 61 FLANGE CODE 61 FLANGE
HOSE SIZE SIZE SIZE CODE 61 FLANGE 45˚ TUBE BEND 90˚ TUBE BEND
Couplings
25 1 1 -1616 913N-1616 53 915N-1616 80 29 917N-1616 71 67
25 1 1.1/4 -1620
31 1.1/4 1.1/4 -2020 913N-2020 62 915N-2020 102 34 917N-2020 88 79
31 1.1/4 1.1/2 -2024
38 1.1/2 1.1/2 -2424 913N-2424 88 915N-2424 115 41 917N-2424 122 89
38 1.1/2 2 -2432
Adaptors
Dimensions for SAE Code 61 and Code 62 Flanges, and RYCO Code 62C Flanges
NOMINAL CODE 61 CODE 62 CODE 62C
FLANGE B T B T B T
Accessories
inch mm inch mm inch mm inch mm inch mm inch mm inch
1/2 30,2 1.19 6,73 0.265 31,8 1.25 7,75 0.305
*5/8 34,0 1.34 6,73 0.265
3/4 38,1 1.50 6,73 0.265 41,3 1.63 8,76 0.345 41,3 1.63 14,20 0.559
1 44,5 1.75 8,00 0.315 47,6 1.88 9,53 0.375 47,6 1.88 14,20 0.559
1.1/4 50,8 2.00 8,00 0.315 54,0 2.12 10,29 0.405 54,0 2.12 14,20 0.559
1.1/2 60,3 2.38 8,00 0.315 63,5 2.50 12,57 0.495 63,5 2.50 14,20 0.559
2 71,4 2.81 9,53 0.375 79,4 3.13 12,57 0.495
2.1/2 84,1 3.31 9,53 0.375
Filters
C O N N E C T I N G P A R T N E R S H I P S Page 165
6900N BITELOK Interlok Two-Piece Crimp Couplings
INTERNAL AND EXTERNAL SKIVE
For RYCO Hose H15D sizes -12 to -32.
Part No. is for Inserts only. Add prefix “6” to Part No. shown to include 6900N Series Ferrule.
EXAMPLE: Part No. 901N-1212 is Insert only. To include Ferrule as well as Insert, order Part No. 6901N-1212.
CODE 62
NOM.
FLANGE DASH CODE 62 FLANGE CODE 62 FLANGE
HOSE SIZE SIZE SIZE CODE 62 FLANGE 45˚ TUBE BEND 90˚ TUBE BEND
NOM.
FLANGE DASH RYCO CODE 62C RYCO CODE 62C FLANGE
HOSE SIZE SIZE SIZE FLANGE 45˚ TUBE BEND
Hose
Couplings
Adaptors
Accessories
Filters
Technical
RYCO 6900K Series Hose Couplings are used on some heavy mining equipment.
They utilise an extended hose tail and ferrule, with a RYCO Code 62K Flange (with the same Outside Diameter and
O Ring groove dimensions as SAE Code 62, but a different shape at the rear of the flange).
RYCO Code 62K Flanges have a long taper at the back of the Flange Head for the Flange Clamp.
The S142H Flange Clamp is a one-piece heavy block style that clamps the long taper.
SPECIAL FLANGE
RYCO CODE 62K
SPECIAL FLANGE
RYCO CODE 62K
NOM. RYCO CODE 62K RYCO CODE 62K RYCO CODE 62K
FLANGE DASH FLANGE FLANGE FLANGE
HOSE SIZE SIZE SIZE 45˚ TUBE BEND 45˚ LONG BEND 90˚ TUBE BEND
Intro
NOM.
FLANGE DASH BOLT
SIZE SIZE B T L G F C H D HOLE DIAM.
inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch
Hose
1.1/4 -20 53.8 2.12 10,0 0.39 34,3 1.35 66,7 2.63 31,8 1.25 95,9 3.78 32,0 1.26 98,5 3.88 15,2 0.60
1.1/2 -24 68,4 2.69 13,0 0.51 44,7 1.76 79,4 3.13 36,5 1.44 112,5 4.43 39,1 1.54 94,4 3.72 16,9 0.67
2 -32 79,2 3.12 13,0 0.51 55,0 2.17 96,8 3.81 44,5 1.75 133,5 5.23 50,4 1.98 114,3 4.50 20,7 0.81
Couplings
6900T BITELOK Two-Piece Crimp Couplings
SKIVE
For RYCO Hose H1332A, H1332D, H1332S.
Part No. is for Complete Coupling including the 900T Insert, but NOT the S42 Flange Clamp.
RYCO 6900T Series Hose Couplings are used on some heavy mining equipment.
Adaptors
They utilise an SAE Code 62 Flange and Code 62 Flange Clamps.
RYCO 6900T Series Hose Couplings have the same extended hose tail and ferrule as RYCO 6900K Series.
RYCO 6900T Series Hose Couplings part numbers below include the 900T Insert and 6900K Ferrule, but NOT the S42 Flange Clamp.
Accessories
SAE FLANGE 6933T 6937T
CODE 62
NOM.
FLANGE DASH CODE 62 FLANGE
HOSE SIZE SIZE SIZE CODE 62 FLANGE 90˚ TUBE BEND
C O N N E C T I N G P A R T N E R S H I P S Page 169
1200 Series BITELOK Two-Piece Crimp Couplings
SKIVE
For RYCO Hose T240A.
Part No. is for Inserts only. Add prefix “1” to include 1200 Series Ferrule.
EXAMPLE: Part No. 202-4040 is Insert only. To include Ferrule as well as Insert, order Part No. 1202-4040.
FERRULE 1200
DASH
HOSE SIZE SIZE FERRULE
DN inch PART NO
63 2.1/2 -40 1200-40
60º SEAT
THREAD DASH
HOSE SIZE SIZE SIZE BSPT MALE BSPP FEMALE
JIC 204
37º FLARE
RYCOLOK 287
STAPLE
O RING & BACK UP RING
SUPPLIED
STAPLE DASH
HOSE SIZE SIZE SIZE RYCOLOK MALE
DN inch mm PART NO CA
63 2.1/2 65 -4065 287-4065 87
Intro
SAE FLANGE 213
CODE 61
FLANGE OD BELOW
CLAMP PAGE 281/282
Hose
O RING NOT SUPPLIED
NOM.
FLANGE DASH
HOSE SIZE SIZE SIZE CODE 61 FLANGE
Couplings
SAE FLANGE 214 215 217
CODE 61
FLANGE OD BELOW
CLAMP PAGE 281/282
Adaptors
O RING NOT SUPPLIED
NOM.
FLANGE DASH CODE 61 FLANGE CODE 61 FLANGE CODE 61 FLANGE
HOSE SIZE SIZE SIZE 22.5˚ TUBE BEND 45˚ TUBE BEND 90˚ TUBE BEND
Accessories
Dimensions for SAE Code 61 and Code 62 Flanges, and RYCO Code 62C Flanges
NOMINAL CODE 61 CODE 62 CODE 62C
FLANGE B T B T B T
inch mm inch mm inch mm inch mm inch mm inch mm inch
1/2 30,2 1.19 6,73 0.265 31,8 1.25 7,75 0.305
Filters
H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 171
1100 Series Two-Piece Crimp Couplings
For RYCO Hose Series RTH1 all sizes.
Part No. is for Inserts only. Replace prefix “R” of Insert Part No. shown with “11” to include 1100 Series Ferrule.
EXAMPLE: Part No. R01-0404 is Insert only. To include 1100-04 Ferrule as well as Insert, order Part No. 1101-0404.
FERRULE 1100
NOTE: NEW PART NUMBERS
60º SEAT
Intro
NPT R09
60º SEAT
Hose
THREAD DASH
HOSE SIZE SIZE SIZE NPT MALE
Couplings
10 3/8 1/4 -0604
10 3/8 3/8 -0606 R09-0606 33
10 3/8 1/2 -0608
12 1/2 1/2 -0808 R09-0808 40
16 5/8 1/2 -1008
19 3/4 3/4 -1212 R09-1212 41
25 1 1 -1616 R09-1616 48
Adaptors
JIC R03 R04
37º FLARE
Accessories
THREAD TUBE DASH JIC JIC
HOSE SIZE SIZE SIZE SIZE MALE FEMALE
C O N N E C T I N G P A R T N E R S H I P S Page 173
1100 Series Two-Piece Crimp Couplings
For RYCO Hose Series RTH1 all sizes.
Part No. is for Inserts only. Replace prefix “R” of Insert Part No. shown with “11” to include 1100 Series Ferrule.
EXAMPLE: Part No. R01-0404 is Insert only. To include 1100-04 Ferrule as well as Insert, order Part No. 1101-0404.
37º FLARE
SAE R54
45º FLARE
Intro
FERRULE 1G00
Hose
HOSE DASH
SIZE SIZE FERRULE
DN inch PART NO
8 5/16 -06 1G00-06
Couplings
10 13/32 -08 1G00-08
12 1/2 -10 1G00-10
Adaptors
O RING ONLY
SEE PAGE 292
PILOT O RING
HOSE THREAD DASH PILOT O RING MALE
SIZE SIZE SIZE MALE 90º ELBOW
Accessories
8 5/16 5/8 -0610 GP01-0610 39 GP34-0610 47 39
10 13/32 3/4 -0812 GP01-0812 42 GP34-0812 49 44
12 1/2 7/8 -1014 GP01-1014 44 GP34-1014 51 48
H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 175
1G00 Series Air Conditioning Crimp Couplings
NON-SKIVE
For RYCO Hose Series FB2 all sizes.
Part No. is for Inserts only. Add prefix “1” to Part No. shown to include 1G00 Series Ferrule.
EXAMPLE: Part No. G54-0610 is Insert only. To include 1G00 Series Ferrule as well as Insert, order Part No. 1G54-0610.
45º FLARE
SALVAGE G23
TUBE WELD
NOTE:
G23-0606 was previously G23-0610
G23-0808 was previously G23-0812
G23-1010 was previously G23-1014
Intro
BSP 801 811 802
60º SEAT
Hose
THREAD DASH
HOSE SIZE SIZE SIZE BSPT MALE BSPP O RING MALE BSPP FEMALE
DN inch inch PART NO CA PART NO CA PART NO CA
6 1/4 1/8 -0402 801-0402 18 802-0402 15
6 1/4 1/4 -0404 801-0404 22 802-0404 15
6 1/4 3/8 -0406 801-0406 22 802-0406 17
Couplings
8 5/16 1/8 -0502 801-0502 18 802-0502 15
8 5/16 1/4 -0504 801-0504 22 802-0504 16
8 5/16 3/8 -0506 801-0506 22
10 3/8 1/4 -0604 801-0604 22
10 3/8 3/8 -0606 801-0606 22 802-0606 17
10 3/8 1/2 -0608 801-0608 29 802-0608 19
12 1/2 3/8 -0806 801-0806 22
12 1/2 1/2 -0808 801-0808 29 802-0808 19
Adaptors
12 1/2 3/4 -0812 801-0812 29
16 5/8 1/2 -1008 801-1008 29 811-1008 24 802-1008 19
19 3/4 1/2 -1208 801-1208 29
19 3/4 3/4 -1212 801-1212 29 802-1212 19
Accessories
60º SEAT
C O N N E C T I N G P A R T N E R S H I P S Page 177
800 Series Push-On Couplings
NPT 809
60º SEAT
THREAD DASH
HOSE SIZE SIZE SIZE NPT MALE
Intro
JIC 803 JIC 804 JIC 807 JIC
SAE 853 SAE 854 SAE 857 SAE
Hose
THREAD TUBE DASH JIC/SAE FEMALE
HOSE SIZE SIZE SIZE SIZE JIC/SAE MALE JIC/SAE FEMALE 90º ELBOW
Couplings
6 1/4 1/2 5/16 -0408 803-0408 22 804-0408 13 807-0408 13 17
6 1/4 9/16 3/8 -0409 804-0409 14
8 5/16 1/2 5/16 -0508 803-0508 22 804-0508 13
8 5/16 9/16 3/8 -0509 804-0509 14
8 5/16 *5/8 3/8 -0510 *853-0510 23 *854-0510 14
10 3/8 9/16 3/8 -0609 803-0609 22 804-0609 14 807-0609 17 23
10 3/8 *5/8 3/8 -0610 *853-0610 23 *854-0610 14 *857-0610 17 23
Adaptors
10 3/8 3/4 1/2 -0612 803-0612 24 804-0612 15 807-0612 17 24
12 1/2 3/4 1/2 -0812 803-0812 24 804-0812 15 807-0812 19 27
12 1/2 7/8 5/8 -0814 803-0814 28 804-0814 16 807-0814 19 28
16 5/8 7/8 5/8 -1014 803-1014 28 804-1014 16
16 5/8 *1.1/16 3/4 -1017 *854-1017 16
19 3/4 1.1/16 3/4 -1217 803-1217 31 804-1217 17 807-1217 22 30
19 3/4 *1.1/16 3/4 -1217 *853-1217 35 *854-1217 17
Accessories
JIC 824 JIC JOINER 890
37º FLARE
Filters
H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 179
800 Series Push-On Couplings
INVERTED
TUBE WELD
MALE FLARE
METRIC
IMPERIAL
MALE FLARE
Intro
UNO (O RING BOSS) 820
O RING SUPPLIED
Hose
THREAD TUBE DASH UN O RING MALE
HOSE SIZE SIZE SIZE SIZE ( O RING BOSS)
Couplings
8 5/16 1/2 5/16 -0508
10 3/8 9/16 3/8 -0609
12 1/2 3/4 1/2 -0812 820-0812 20
16 5/8 7/8 5/8 -1014
19 3/4 1.1/16 3/4 -1217
Adaptors
200 COUPLING NIPPLE 810
Accessories
BARB NIPPLES
DASH FOR RYCO 200
HOSE SIZE SIZE AIR COUPLING
DN inch PART NO CA
6 1/4 -0404 810-0404 27
10 3/8 -0604 810-0604 27
Filters
Technical
C O N N E C T I N G P A R T N E R S H I P S Page 181
3300 Series Suction and Return Couplings
For RYCO Hose Series SR and SRF all sizes.
3300 Series require a suitable clamp around the outside of the hose.
CLAMP RECOMMENDED
HOSE CLAMP ADJUSTMENT TIGHTENING
DASH PART RANGE TORQUE
SIZE NO d mm Nm ft. lbs
-12 RSC-3134 31 to 34 20 15
RSC-3740* 37 to 40 20 15
-16
RSC-4043* 40 to 43 20 15
RSC-4347* 43 to 47 20 15
-20
RSC-4751* 47 to 51 20 15
-24 RSC-5155 51 to 55 20 15
-32 RSC-6368 63 to 68 25 18
-40 RSC-7379 73 to 79 25 18 *Due to the manufacturing tolerance on outside diameter
of the hose and the range of adjustment of the clamp, it is
-48 RSC-8591 85 to 91 25 18 necessary to confirm correct clamp at time of assembly.
60º SEAT
FLAT SEAT
THREAD DASH
HOSE SIZE SIZE SIZE BSPT MALE BSPP O RING MALE
Intro
BSP 3340 3341
60º SEAT
FLAT SEAT
Hose
THREAD DASH BSPT MALE BSPP O RING MALE
HOSE SIZE SIZE SIZE 90º ELBOW 90º ELBOW
Couplings
19 3/4 3/4 -1212 3340-1212 25 40
25 1 1/2 -1608 3340-1608 25 42 3341-1608 25 46
25 1 3/4 -1612 3340-1612 25 40 3341-1612 25 47
25 1 1 -1616 3340-1616 29 50
25 1 1.1/4 -1620 3340-1620 36 61
31 1.1/4 3/4 -2012 3340-2012 30 45 3341-2012 30
31 1.1/4 1 -2016 3340-2016 30 50 3341-2016 30 52
31 1.1/4 1.1/4 -2020 3340-2020 36 61 3341-2020 36 57
Adaptors
31 1.1/4 1.1/2 -2024 3340-2024 41 67
38 1.1/2 1 -2416 3340-2416 36 60 3341-2416 36 57
38 1.1/2 1.1/4 -2420 3340-2420 36 61 3341-2420 36 57
38 1.1/2 1.1/2 -2424 3340-2424 41 67
51 2 1.1/4 -3220 3340-3220 53 75
51 2 1.1/2 -3224 3340-3224 53 75
Accessories
51 2 2 -3232
60º SEAT
FLAT SEAT
Filters
H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 183
3300 Series Suction and Return Couplings
For RYCO Hose Series SR and SRF all sizes.
3300 Series require a suitable clamp around the outside of the hose.
60º SEAT
JIC 3304
37º FLARE
Intro
SAE FLANGE 3313 3315 3317
CODE 61
Hose
O RING NOT SUPPLIED
NOM.
FLANGE DASH CODE 61 FLANGE CODE 61 FLANGE
HOSE SIZE SIZE SIZE CODE 61 FLANGE 45º TUBE BEND 90º TUBE BEND
Couplings
19 3/4 3/4 -1212
19 3/4 1 -1216
25 1 1 -1616 3313-1616 50 3315-1616 73 36 3317-1616 82 94
25 1 1.1/4 -1620 3313-1620 50 3315-1620 73 36 3317-1620 82 94
31 1.1/4 1 -2016 3317-2016 69 80
31 1.1/4 1.1/4 -2020 3313-2020 50 3315-2020 81 39 3317-2020 69 80
31 1.1/4 1.1/2 -2024 3313-2024 50 3315-2024 86 40 3317-2024 69 80
Adaptors
38 1.1/2 1.1/4 -2420 3313-2420 49
38 1.1/2 1.1/2 -2424 3313-2424 50 3315-2424 87 41 3317-2424 92 103
38 1.1/2 2 -2432 3313-2432 52 3315-2432 95 46 3317-2432 92 104
51 2 2 -3232 3313-3232 52 3315-3232 109 56 3317-3232 103 114
51 2 2.1/2 -3240 3313-3240 52 3315-3240 109 56 3317-3240 103 114
63 2.1/2 2 -4032 3313-4032 3315-4032 3317-4032
Accessories
Dimensions for SAE Code 61 and Code 62 Flanges, and RYCO Code 62C Flanges
NOMINAL CODE 61 CODE 62 CODE 62C
FLANGE B T B T B T
inch mm inch mm inch mm inch mm inch mm inch mm inch
1/2 30,2 1.19 6,73 0.265 31,8 1.25 7,75 0.305
*5/8 34,0 1.34 6,73 0.265
3/4 38,1 1.50 6,73 0.265 41,3 1.63 8,76 0.345 41,3 1.63 14,20 0.559
1 44,5 1.75 8,00 0.315 47,6 1.88 9,53 0.375 47,6 1.88 14,20 0.559
Filters
1.1/4 50,8 2.00 8,00 0.315 54,0 2.12 10,29 0.405 54,0 2.12 14,20 0.559
1.1/2 60,3 2.38 8,00 0.315 63,5 2.50 12,57 0.495 63,5 2.50 14,20 0.559
2 71,4 2.81 9,53 0.375 79,4 3.13 12,57 0.495
2.1/2 84,1 3.31 9,53 0.375
*5/8 is used by Komatsu.
RYCO Code 62C fittings conform to the flange OD and bolt hole
Technical
C O N N E C T I N G P A R T N E R S H I P S Page 185
3300 Series Suction and Return Couplings
For RYCO Hose Series SR and SRF all sizes.
3300 Series require a suitable clamp around the outside of the hose.
O RING SUPPLIED
UN O RING MALE
THREAD TUBE DASH UN O RING MALE ( O RING BOSS)
HOSE SIZE SIZE SIZE SIZE ( O RING BOSS) 90º ELBOW
Intro
Hose
Couplings
Adaptors
Accessories
Filters
Complies with the latest European environmental regulations, European Directive ELV 2000/53/CE.
H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 187
V Series Field Attachable Couplings
The chart below shows the relationship of Part Numbers for Ferrules, Inserts and Couplings for each size
RQP54 T54 -04 3/16 V00-04 -04 6xx-03 -03 Vxx-03 -03
RQP55 T55 -05 1/4 V00-05 -05 6xx-04 -04 Vxx-04 -04
RQP56 T56 -06 5/16 V00-06 -06 6xx-05 -05 Vxx-05 -05
RQP58 T58 -08 13/32 V00-08 -08 6xx-06 -06 Vxx-06 -06
RQP510 T510 -10 1/2 V00-10 -10 6xx-08 -08 Vxx-08 -08
RQP512 T512 -12 5/8 V00-12 -12 6xx-10 -10 Vxx-10 -10
RQP516 T516 -16 7/8 V00-16 -16 6xx-14 -14 Vxx-14 -14
RQP520 T520 -20 1.1/8 V00-20 -20 6xx-18 -18 Vxx-18 -18
RQP524 T524 -24 1.3/8 V00-24 -24 6xx-22 -22 Vxx-22 -22
RQP532 T532 -32 1.13/16 V00-32 -32 6xx-29 -29 Vxx-29 -29
Intro
(a) Individually Order ferrule V00-08.
V00 Series ferrules are used on T5 hose; see chart on page 188,
or chart for Couplings Selection on T5 page 54.
Ferrule Dash Size -08 is same as Dash Size of hose.
Order insert 609-0608 (600 Series).
T58 hose uses 600-06 size inserts, see page 188.
(b) Complete Coupling Order V09-0608.
Simply replace the first character of the insert's part number with the
first character of the ferrules part number.
Hose
(replace 6 with V): 609-0608 V09-0608
The V00 Series Couplings on pages 190 to 201 clearly show the Insert, Ferrule and Complete Coupling part numbers for each
size of hose.
Couplings
Hose Branding:
Adaptors
In common with industry practice, RYCO RQP5 and T5 hoses are branded with their Part Number,
and their Actual Inside Diameter.
For example:
Accessories
DOT RYCO MMYY 5/16 AII • RYCO AIRBRAKE 5/16 SAEJ1402 AII
When ordering hose, it is important to be clear about what size is being referred to.
For example T55 is -05 or 5/16” Nominal Dash Size, and 1/4” Actual Inside Diameter.
Filters
T56 is -06 or 3/8” Nominal Dash Size, and 5/16” Actual Inside Diameter.
Both hoses can be referred to as 5/16”, depending on whether Nominal or Actual Inside Diameter is being referred to.
Other sizes that crossover are:
T54 and T55; T58 and T510; and T510 and T512.
RQP54 and RQP55; RQP58 and RQP510; and RQP510 and RQP512.
It is NOT RECOMMENDED to refer to the size of the hose only, or there may be confusion about whether it is Actual or
Technical
Nominal Diameter.
It is RECOMMENDED to only refer to the Part Number of the hose. Example: T56.
If the size is mentioned, the Part Number of the hose must also be included to remove any confusion. Example: 5/16˝ T56.
C O N N E C T I N G P A R T N E R S H I P S Page 189
V Series Field Attachable Couplings
NON-SKIVE
For RYCO Hose Series RQP5 and T5 all sizes.
60º SEAT
60º SEAT
Intro
60º SEAT
Hose
ACTUAL ID SIZE SIZE FERRULE 45º TUBE BEND
Couplings
16 5/8 5/8 -1010 V00-12 627-1010 V27-1010 64 23
35 1.3/8 1.1/2 -2224 V00-24 627-2224 V27-2224
Adaptors
BSP 626 V26
60º SEAT
Accessories
HOSE SIZE THREAD DASH V00 BSPP FEMALE
ACTUAL ID SIZE SIZE FERRULE 90º TUBE BEND
H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 191
V Series Field Attachable Couplings
NON-SKIVE
For RYCO Hose Series RQP5 and T5 all sizes.
60º SEAT
37º FLARE
Intro
37º FLARE
Hose
DN inch inch inch PART NO INSERT COUPLING CA
5 3/16 7/16 1/4 -0307 V00-04 604-0307 V04-0307 23
6 1/4 7/16 1/4 -0407 V00-05 604-0407 V04-0407 25
6 1/4 1/2 5/16 -0408 V00-05 604-0408 V04-0408 25
6 1/4 9/16 3/8 -0409 V00-05 604-0409 V04-0409 26
6 1/4 3/4 1/2 -0412 V00-05 604-0412 V04-0412 27
Couplings
8 5/16 9/16 3/8 -0509 V00-06 604-0509 V04-0509 27
10 13/32 7/16 1/4 -0607 V00-08 604-0607 V04-0607 27
10 13/32 1/2 5/16 -0608 V00-08 604-0608 V04-0608 27
10 13/32 9/16 3/8 -0609 V00-08 604-0609 V04-0609 27
10 13/32 3/4 1/2 -0612 V00-08 604-0612 V04-0612 30
10 13/32 7/8 5/8 -0614 V00-08 604-0614 V04-0614 31
12 1/2 9/16 3/8 -0809 V00-10 604-0809 V04-0809 31
Adaptors
12 1/2 3/4 1/2 -0812 V00-10 604-0812 V04-0812 32
12 1/2 7/8 5/8 -0814 V00-10 604-0814 V04-0814 34
12 1/2 1.1/16 3/4 -0817 V00-10 604-0817 V04-0817 36
16 5/8 7/8 5/8 -1014 V00-12 604-1014 V04-1014 34
16 5/8 1.1/16 3/4 -1017 V00-12 604-1017 V04-1017 36
22 7/8 1.5/16 1 -1421 V00-16 604-1421 V04-1421 37
28 1.1/8 1.5/8 1.1/4 -1826 V00-20 604-1826 V04-1826 46
Accessories
35 1.3/8 1.7/8 1.1/2 -2230 V00-24 604-2230 V04-2230 45
46 1.13/16 2.1/2 2 -2940 V00-32 604-2940 V04-2940
Filters
Technical
C O N N E C T I N G P A R T N E R S H I P S Page 193
V Series Field Attachable Couplings
NON-SKIVE
For RYCO Hose Series RQP5 and T5 all sizes.
37º FLARE
37º FLARE
Intro
37º FLARE
Hose
ACTUAL ID SIZE SIZE SIZE FERRULE 90º TUBE BEND
Couplings
8 5/16 9/16 3/8 -0509 V00-06 624-0509 V24-0509 41 34
10 13/32 9/16 3/8 -0609 V00-08 624-0609 V24-0609 41 34
10 13/32 3/4 1/2 -0612 V00-08 624-0612 V24-0612 46 40
12 1/2 3/4 1/2 -0812 V00-10 624-0812 V24-0812 50 40
12 1/2 7/8 5/8 -0814 V00-10 624-0814 V24-0814 54 46
16 5/8 7/8 5/8 -1014 V00-12 624-1014 V24-1014
16 5/8 1.1/16 3/4 -1017 V00-12 624-1017 V24-1017 59 52
22 7/8 1.5/16 1 -1421 V00-16 624-1421 V24-1421 72 65
Adaptors
28 1.1/8 1.5/8 1.1/4 -1826 V00-20 624-1826 V24-1826
35 1.3/8 1.7/8 1.1/2 -2230 V00-24 624-2230 V24-2230
Accessories
37º FLARE
H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 195
V Series Field Attachable Couplings
NON-SKIVE
For RYCO Hose Series RQP5 and T5 all sizes.
Intro
O RING FACE SEAL
Hose
ACTUAL ID SIZE SIZE SIZE FERRULE 90º TUBE BEND
Couplings
10 13/32 11/16 3/8 -0611 V00-08 682-0611 V82-0611 41 31
10 13/32 13/16 1/2 -0613 V00-08 682-0613 V82-0613 46 38
12 1/2 13/16 1/2 -0813 V00-10 682-0813 V82-0813 50 38
12 1/2 1 5/8 -0816 V00-10 682-0816 V82-0816 54 43
16 5/8 1 5/8 -1016 V00-12 682-1016 V82-1016 55 43
16 5/8 1.3/16 3/4 -1019 V00-12 682-1019 V82-1019 59 49
22 7/8 1.7/16 1 -1423 V00-16 682-1423 V82-1423 64 55
Adaptors
ORFS 683 V83
Accessories
HOSE SIZE THREAD TUBE DASH V00 ORFS FEMALE
ACTUAL ID SIZE SIZE SIZE FERRULE 90º LONG TUBE BEND
C O N N E C T I N G P A R T N E R S H I P S Page 197
V Series Field Attachable Couplings
NON-SKIVE
For RYCO Hose Series RQP5 and T5 all sizes.
45º FLARE
45º FLARE
Intro
45º FLARE
Hose
ACTUAL ID SIZE SIZE SIZE FERRULE 45º TUBE BEND
Couplings
SAE 656 V56
45º FLARE
Adaptors
HOSE SIZE THREAD TUBE DASH V00 SAE FEMALE
ACTUAL ID SIZE SIZE SIZE FERRULE 90º TUBE BEND
Accessories
SAE 674 V74
INVERTED
MALE FLARE
Filters
H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 199
V Series Field Attachable Couplings
NON-SKIVE
For RYCO Hose Series RQP5 and T5 all sizes.
INVERTED
MALE FLARE
HOSE SIZE THREAD TUBE DASH V00 SAE INVERTED MALE FLARE
ACTUAL ID SIZE SIZE SIZE FERRULE 45º TUBE BEND
INVERTED
MALE FLARE
HOSE SIZE THREAD TUBE DASH V00 SAE INVERTED MALE FLARE
ACTUAL ID SIZE SIZE SIZE FERRULE 90º TUBE BEND
Intro
TUBE WELD
Hose
ACTUAL ID A SIZE FERRULE SALVAGE (LIFESAVER)
Couplings
10 13/32 1/2 -0608 V00-08 623-0608 V23-0608 25
12 1/2 5/8 -0810 V00-10 623-0810 V23-0810 29
16 5/8 3/4 -1012 V00-12 623-1012 V23-1012 29
22 7/8 1 -1416 V00-16 623-1416 V23-1416 32
28 1.1/8 1.1/4 -1820 V00-20 623-1820 V23-1820 41
Adaptors
UNO (O RING BOSS) 620 V20
O RING SUPPLIED
Accessories
HOSE SIZE THREAD TUBE DASH V00 UN O RING MALE
ACTUAL ID SIZE SIZE SIZE FERRULE (O RING BOSS)
C O N N E C T I N G P A R T N E R S H I P S Page 201
Field Attachable Ferrules for 600 Series Inserts
The RYCO Field Attachable system consists of six ferrule styles, each specific to a hose type, and one common insert.
Field attachable inserts and ferrules can be ordered individually, or as a complete coupling for specific hose types.
V00 Series Couplings for T5 Hose Series are shown on pages 190 to 201.
600 Series Inserts, for use with A00, B00, K00, L00 and 400 Series Ferrules, are shown on pages 204 to 219.
USE CA CA CA CA CA
HOSE SIZE INSERT Adj. Adj. Adj. Adj. Adj.
DN inch Dash SERIES PART NO mm PART NO mm PART NO mm PART NO mm PART NO mm
5 3/16 -03 600-03
6 1/4 -04 600-04 A00-04 -3 B00-04 -3 K00-04 0 L00-04 0 400-04 0
10 3/8 -06 600-06 A00-06 0 B00-06 -1 K00-06 0 L00-06 0 400-06 0
12 1/2 -08 600-08 A00-08 +3 B00-08 0 K00-08 +3 L00-08 0 400-08 0
16 5/8 -10 600-10 B00-10 +1 K00-10 +1 L00-10 0
19 3/4 -12 600-12 A00-12 0 B00-12 0 K00-12 +2 L00-12 0 400-12 0
25 1 -16 600-16 A00-16 -4 B00-16 -2 K00-16 0 L00-16 0 400-16 -2
31 1.1/4 -20 600-20 A00-20 -2 B00-20 -4 L00-20 0
38 1.1/2 -24 600-24 A00-24 +2 B00-24 0
51 2 -32 600-32 A00-32 0 B00-32 0
Intro
Example 1 To order 1/2” NPT male Insert and Ferrule for 1/2” two wire non-skive hose (T2A).
(a) Individually Order Insert 609-0808 (600 Series). See NPT 600 Series Inserts on page 208.
Order Ferrule L00-08.
L00 Series Ferrules are used on T2A hose; see table on the previous page, or
table for Matched Couplings for T2A on page 31.
Dash Size -08 part of L00-08 comes from 1/2” hose = 8/16” = -08; or from the tables.
(b) Complete Coupling Order L09-0808.
Simply replace the first character of the Insert part number with the first character of the
Hose
Ferrule part number.
(replace 6 with L) = 609-0808 L09-0808
Couplings
Example 2 To order 3/4”-16 JIC female Insert and Ferrule for 3/8” RQP1 series hose.
(a) Individually Order Insert 604-0612 (600 Series). See JIC 600 Series Inserts on page 209.
Order Ferrule K00-06.
K00 Series Ferrules are used on RQP1 hose; see table on previous page,
table for Matched Couplings for RQP1 on page 50.
Dash Size -06 part of K00-06 comes from 3/8” hose = 6/16” = -06; or from the tables.
(b) Complete Coupling Order K04-0612.
Simply replace the first character of the Insert part number with the first character of the
Adaptors
Ferrule part number.
(replace 6 with K) = 604-0612 K04-0612
Accessories
* See pages 188 and 189 for How To Order RYCO V00 Series Field Attachable Couplings for RQP5 and T5 Series Hose.
From table on page 208, Cut-Off Allowance (CA) for 609-0808 (L09-0808) is 42 mm.
From the table on the previous page, adjustment for K00 Series in -08 size is “add 3 mm”.
Cut-Off Allowance (CA) for K09-0808 = 42 mm + 3 mm = 45 mm.
If the hose assembly length is critical, when calculating the Cut Length of hose, you must also allow for an increase in length of
hose when the coupling is attached, due to compression within the coupling; see page 393.
For further information about Hose Assemblies and Cut-Off Allowances (CA), see pages 392 to 398 of the Technical Section.
* For Cut-Off Allowances (CA), and V Series Couplings, refer to pages 188 to 201.
H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 203
600 Series Field Attachable Inserts
Field Attachable Inserts for RYCO Hose Series T1A, T2A, T1D, T2D, TXA2D, RQG1, RQP1, RQP2, T1F, M2, M2G.
For V00 Series for RQP5 and T5 Hose Series, see pages 188 to 201.
600 Series Inserts are used with NON-SKIVE Ferrules K00, L00, V00, 400 Series; and SKIVE Ferrules A00, B00 Series.
60º SEAT
THREAD DASH
HOSE SIZE SIZE SIZE BSPT MALE BSPP FEMALE
Intro
BSP 632 634
60º SEAT
Hose
BSPT MALE
THREAD DASH BSPT MALE SWIVEL
HOSE SIZE SIZE SIZE SWIVEL 90º ELBOW
Couplings
10 3/8 1/2 -0608 632-0608 54 634-0608 24 45
12 1/2 1/2 -0808 632-0808 57 634-0808 32 47
19 3/4 3/4 -1212 632-1212 60
These “Live Swivel” 632 and 634 Series Inserts are for Maximum Working Pressure:
350 bar (5100 psi) -06 Hose Size
280 bar (4060 psi) -08 & -12 Hose Size
Their swivel capability is to allow easy installation and orientation and avoid twisting of hose.
They are not designed for continuous rotation or continuous movement.
Adaptors
BSP 602F 605F
SPECIAL SEATS
Accessories
BSPP FEMALE
THREAD DASH BSPP FEMALE FLAT FACE
HOSE SIZE SIZE SIZE FLAT FACE 90º ELBOW
C O N N E C T I N G P A R T N E R S H I P S Page 205
600 Series Field Attachable Inserts
Field Attachable Inserts for RYCO Hose Series T1A, T2A, T1D, T2D, TXA2D, RQG1, RQP1, RQP2, T1F, M2, M2G.
For V00 Series for RQP5 and T5 Hose Series, see pages 188 to 201.
600 Series Inserts are used with NON-SKIVE Ferrules K00, L00, V00, 400 Series; and SKIVE Ferrules A00, B00 Series.
SPECIAL SEATS
BSPP FEMALE
THREAD DASH BSPP FEMALE 60º CONCAVE SEAT (JIS)
HOSE SIZE SIZE SIZE 60º CONCAVE SEAT (JIS) 90º TUBE BEND
60º SEAT
Intro
BSP 627 626 621
60º SEAT
Hose
THREAD DASH BSPP FEMALE BSPP FEMALE BSPP FEMALE
HOSE SIZE SIZE SIZE 45˚ TUBE BEND 90˚ TUBE BEND 90˚ LONG TUBE BEND
Couplings
6 1/4 3/8 -0406
10 3/8 3/8 -0606 627-0606 52 21 626-0606 40 37 621-0606 40 63
10 3/8 1/2 -0608 626-0608 45 44
12 1/2 1/2 -0808 627-0808 61 23 626-0808 49 44 621-0808 49 71
12 1/2 5/8 -0810 626-0810 54 47 621-0810 54 74
16 5/8 5/8 -1010 627-1010 66 23 626-1010 56 47 621-1010 56 74
16 5/8 3/4 -1012
19 3/4 3/4 -1212 627-1212 69 26 626-1212 60 53 621-1212 60 84
Adaptors
25 1 1 -1616 627-1616 88 32 626-1616 78 68 621-1616 78 102
31 1.1/4 1.1/4 -2020 627-2020 101 37 626-2020 93 80 621-2020 93 120
38 1.1/2 1.1/2 -2424
51 2 2 -3232 627-3232 131 49 626-3232 126 114
Accessories
Filters
Technical
H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 207
600 Series Field Attachable Inserts
Field Attachable Inserts for RYCO Hose Series T1A, T2A, T1D, T2D, TXA2D, RQG1, RQP1, RQP2, T1F, M2, M2G.
For V00 Series for RQP5 and T5 Hose Series, see pages 188 to 201.
600 Series Inserts are used with NON-SKIVE Ferrules K00, L00, V00, 400 Series; and SKIVE Ferrules A00, B00 Series.
60º SEAT
Intro
JIC 603 604 608 607
37º FLARE
Hose
THREAD TUBE DASH JIC FEMALE JIC FEMALE
HOSE SIZE SIZE SIZE SIZE JIC MALE JIC FEMALE 45º ELBOW 90º ELBOW
Couplings
6 1/4 1/2 5/16 -0408 603-0408 35 604-0408 29 608-0408 38 14 607-0408 27 18
6 1/4 9/16 3/8 -0409 603-0409 35 604-0409 29 608-0409 38 14 607-0409 27 18
6 1/4 3/4 1/2 -0412 603-0412 39 604-0412 31
10 3/8 7/16 1/4 -0607 604-0607 26 607-0607 26 19
10 3/8 1/2 5/16 -0608 604-0608 26
10 3/8 9/16 3/8 -0609 603-0609 32 604-0609 26 608-0609 36 12 607-0609 24 20
10 3/8 3/4 1/2 -0612 603-0612 36 604-0612 29 608-0612 37 13 607-0612 24 21
10 3/8 7/8 5/8 -0614 603-0614 38 604-0614 30
Adaptors
12 1/2 9/16 3/8 -0809 604-0809 31
12 1/2 3/4 1/2 -0812 603-0812 39 604-0812 32 608-0812 46 15 607-0812 32 22
12 1/2 7/8 5/8 -0814 603-0814 41 604-0814 33 608-0814 46 13 607-0814 32 23
12 1/2 1.1/16 3/4 -0817 603-0817 46 604-0817 36 608-0817 48 15 607-0817 32 25
16 5/8 7/8 5/8 -1014 603-1014 45 604-1014 36 608-1014 49 19 607-1014 33 27
16 5/8 1.1/16 3/4 -1017 603-1017 48 604-1017 38 608-1017 48 14 607-1017 33 28
Accessories
19 3/4 7/8 5/8 -1214 604-1214 36
19 3/4 1.1/16 3/4 -1217 603-1217 46 604-1217 36 608-1217 48 15 607-1217 32 28
19 3/4 1.3/16 7/8 -1219 603-1219 47 604-1219 38 607-1219 31 28
19 3/4 1.5/16 1 -1221 603-1221 49 604-1221 39
25 1 1.1/16 3/4 -1617 603-1617 52 604-1617 43
25 1 1.5/16 1 -1621 603-1621 53 604-1621 43 608-1621 58 18 607-1621 39 32
25 1 1.5/8 1.1/4 -1626 603-1626 56 604-1626 44
31 1.1/4 1.5/8 1.1/4 -2026 603-2026 60 604-2026 49 608-2026 62 21 607-2026 43 37
38 1.1/2 1.7/8 1.1/2 -2430 604-2430 50
Filters
C O N N E C T I N G P A R T N E R S H I P S Page 209
600 Series Field Attachable Inserts
Field Attachable Inserts for RYCO Hose Series T1A, T2A, T1D, T2D, TXA2D, RQG1, RQP1, RQP2, T1F, M2, M2G.
For V00 Series for RQP5 and T5 Hose Series, see pages 188 to 201.
600 Series Inserts are used with NON-SKIVE Ferrules K00, L00, V00, 400 Series; and SKIVE Ferrules A00, B00 Series.
37º FLARE
Intro
JIS 612 631
JAPANESE INDUSTRIAL
STANDARD (JIS)
Hose
BSPP THREAD FORM
60º CONCAVE SEAT
BSPP FEMALE
THREAD DASH BSPP FEMALE 60º CONCAVE SEAT (JIS)
HOSE SIZE SIZE SIZE 60º CONCAVE SEAT (JIS) 90º TUBE BEND
Couplings
are also listed in the BSP section
10 3/8 3/8 -0606 612-0606 29 631-0606 40 37 on page 206.
10 3/8 1/2 -0608
12 1/2 1/2 -0808 612-0808 33
12 1/2 3/4 -0812
19 3/4 3/4 -1212 612-1212 36
25 1 1 -1616 612-1616 43
Adaptors
JIS 668
JAPANESE INDUSTRIAL
STANDARD (JIS)
"KOMATSU"
METRIC THREAD FORM
Accessories
60º CONCAVE SEAT
METRIC FEMALE
THREAD DASH 60 CONCAVE SEAT
HOSE SIZE SIZE SIZE (JIS)
DN inch mm PART NO CA Please note:
These 668 Series inserts are
6 1/4 14x1,5 -0414 668-0414 33 also listed in the METRIC
10 3/8 18x1,5 -0618 668-0618 27 section on page 213.
10 3/8 22x1,5 -0622 668-0622 30
12 1/2 22x1,5 -0822 668-0822 33
Filters
H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 211
600 Series Field Attachable Inserts
Field Attachable Inserts for RYCO Hose Series T1A, T2A, T1D, T2D, TXA2D, RQG1, RQP1, RQP2, T1F, M2, M2G.
For V00 Series for RQP5 and T5 Hose Series, see pages 188 to 201.
600 Series Inserts are used with NON-SKIVE Ferrules K00, L00, V00, 400 Series; and SKIVE Ferrules A00, B00 Series.
Intro
METRIC 663 671 672
DKS/DKOS
METRIC O RING (HEAVY)
24º CONE
Hose
DKOS FEMALE
THREAD TUBE DASH DKS MALE DKOS FEMALE 24º CONE
HOSE SIZE SIZE SIZE SIZE 24º CONE 24º CONE 45º TUBE BEND
Couplings
6 1/4 18x1,5 10 -0418 663-0418 33 671-0418 34 672-0418 58 23
10 3/8 20x1,5 12 -0620 663-0620 29 671-0620 33 672-0620 60 26
10 3/8 22x1,5 14 -0622 663-0622 33 671-0622 36 672-0622 61 27
12 1/2 24x1,5 16 -0824 663-0824 36 671-0824 40 672-0824 70 30
19 3/4 30x2,0 20 -1230 663-1230 40 671-1230 44 672-1230 76 33
19 3/4 36x2,0 25 -1236 663-1236 44 671-1236 47 672-1236 89 38
25 1 42x2,0 30 -1642 663-1642 49 671-1642
Adaptors
31 1.1/4 52x2,0 38 -2052 671-2052
Accessories
24º CONE "KOMATSU"
METRIC THREAD FORM
60º CONCAVE SEAT
C O N N E C T I N G P A R T N E R S H I P S Page 213
600 Series Field Attachable Inserts
Field Attachable Inserts for RYCO Hose Series T1A, T2A, T1D, T2D, TXA2D, RQG1, RQP1, RQP2, T1F, M2, M2G.
For V00 Series for RQP5 and T5 Hose Series, see pages 188 to 201.
600 Series Inserts are used with NON-SKIVE Ferrules K00, L00, V00, 400 Series; and SKIVE Ferrules A00, B00 Series.
ORFS 680
O RING
FACE SEAL
O RING
FACE SEAL
Intro
SAE 653 654 658 657
45º FLARE
Hose
HOSE SIZE SIZE SIZE SIZE SAE MALE SAE FEMALE 45º ELBOW 90º ELBOW
Couplings
10 3/8 5/8 3/8 -0610 653-0610 33 654-0610 26 658-0610 36 11 657-0610 24 19
10 3/8 3/4 1/2 -0612 654-0612 29
12 1/2 3/4 1/2 -0812 654-0812 32
12 1/2 7/8 5/8 -0814 654-0814 32
19 3/4 1.1/16 3/4 -1217 654-1217 36
Adaptors
45º FLARE
Accessories
HOSE SIZE SIZE SIZE SIZE 45˚ TUBE BEND 90˚ TUBE BEND 90˚ LONG TUBE BEND
INVERTED
MALE FLARE
H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 215
600 Series Field Attachable Inserts
Field Attachable Inserts for RYCO Hose Series T1A, T2A, T1D, T2D, TXA2D, RQG1, RQP1, RQP2, T1F, M2, M2G.
For V00 Series for RQP5 and T5 Hose Series, see pages 188 to 201.
600 Series Inserts are used with NON-SKIVE Ferrules K00, L00, V00, 400 Series; and SKIVE Ferrules A00, B00 Series.
INVERTED
MALE FLARE
THREAD TUBE DASH SAE INVERTED MALE FLARE SAE INVERTED MALE FLARE SAE INVERTED MALE FLARE
HOSE SIZE SIZE SIZE SIZE 45˚ TUBE BEND 60˚ TUBE BEND 90˚ TUBE BEND
NOM.
FLANGE DASH CODE 61 FLANGE CODE 61 FLANGE
HOSE SIZE SIZE SIZE CODE 61 FLANGE 45˚ TUBE BEND 90˚ TUBE BEND
Intro
SALVAGE 623 STANDPIPE 618
Hose
HOSE SIZE A SIZE (LIVESAVER) HOSE SIZE SIZE SIZE STANDPIPE
Couplings
10 3/8 3/8 -0606 623-0606 24 10 3/8 1/2 -0608 618-0608 41
10 3/8 1/2 -0608 623-0608 24 12 1/2 1/2 -0808 618-0808 52
12 1/2 1/2 -0808 623-0808 29 12 1/2 5/8 -0810 618-0810 52
12 1/2 5/8 -0810 623-0810 29 12 1/2 3/4 -0812
12 1/2 3/4 -0812 623-0812 29 16 5/8 5/8 -1010
16 5/8 5/8 -1010 623-1010 31 16 5/8 3/4 -1012 618-1012 60
16 5/8 3/4 -1012 623-1012 31 16 5/8 1 -1016
Adaptors
16 5/8 1 -1016 19 3/4 3/4 -1212 618-1212 66
19 3/4 5/8 -1210 19 3/4 7/8 -1214 618-1214 66
19 3/4 3/4 -1212 623-1212 30 19 3/4 1 -1216
19 3/4 1 -1216 623-1216 34 25 1 3/4 -1612
25 1 3/4 -1612 623-1612 37 25 1 1 -1616 618-1616 70
25 1 1 -1616 623-1616 39 25 1 1.1/4 -1620
25 1 1.1/4 -1620 623-1620 40 31 1.1/4 1.1/4 -2020 618-2020 81
Accessories
31 1.1/4 1.1/4 -2020 623-2020 44
38 1.1/2 1.1/2 -2424 623-2424 39
38 2 2 -3232 623-3232 50
Filters
Technical
C O N N E C T I N G P A R T N E R S H I P S Page 217
600 Series Field Attachable Inserts
Field Attachable Inserts for RYCO Hose Series T1A, T2A, T1D, T2D, TXA2D, RQG1, RQP1, RQP2, T1F, M2, M2G.
For V00 Series for RQP5 and T5 Hose Series, see pages 188 to 201.
600 Series Inserts are used with NON-SKIVE Ferrules K00, L00, V00, 400 Series; and SKIVE Ferrules A00, B00 Series.
STANDPIPE 664
METRIC
COMPLETE
WITH NUT AND
FLARELESS
OLIVE
TUBE DASH
HOSE SIZE SIZE SIZE TUBE BITE
Intro
UNO (O RING BOSS) 620 638 639
O RING SUPPLIED
Hose
UN O RING
THREAD TUBE DASH UN O RING UN O RING MALE SWIVEL
HOSE SIZE SIZE SIZE SIZE MALE MALE SWIVEL 90º ELBOW
DN inch inch inch PART NO CA PART NO CA PART NO CA DL
6 1/4 9/16 3/8 -0409 620-0409 31 638-0409 44 639-0409 26 33
Couplings
6 1/4 3/4 1/2 -0412 639-0412 26 36
10 3/8 9/16 3/8 -0609 620-0609 27 639-0609 24 34
10 3/8 3/4 1/2 -0612 620-0612 30 638-0612 47 639-0612 24 38
10 3/8 7/8 5/8 -0614 620-0614 32 639-0614 24 41
12 1/2 3/4 1/2 -0812 620-0812 33 639-0812 32 40
12 1/2 7/8 5/8 -0814 620-0814 35 638-0814 51 639-0814 32 41
12 1/2 1.1/16 3/4 -0817 620-0817 39
Adaptors
16 5/8 7/8 5/8 -1014 620-1014 37 638-1014 53
16 5/8 1.1/16 3/4 -1017 620-1017 41
16 5/8 1.5/16 1 -1021 620-1021 43
19 3/4 1.1/16 3/4 -1217 620-1217 39
19 3/4 1.5/16 1 -1221 620-1221 41
25 1 1.1/16 3/4 -1617 620-1617 50
25 1 1.3/16 7/8 -1619 620-1619 45
Accessories
25 1 1.5/16 1 -1621 620-1621 45
25 1 1.5/8 1.1/4 -1626
These “Live Swivel” 638 and 639 Series Inserts are for
Maximum Working Pressure:
420 bar (6000 psi) -04 Hose Size
350 bar (5100 psi) -06 Hose Size
280 bar (4060 psi) -08 & -10 Hose Size
H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 219
T200SS Series Stainless Steel
NON-SKIVE SKIVE
For RYCO Hose Series T1A, T1D, T1F, T2A, T2D, For RYCO Hose Series PW2, TW1.
T2S, T3KA, T3KD, TJ2D, TXA2D, DF2A, RQP1, For RYCO Hose H1206A, H1206D, H1206S, H1208A, H1208D, H1208S, H1210A,
RQP2, RQG1 up to sizes -20. HSP04A, HSP06A, HSP08A, HSP10A.
For these RYCO Hose Series -24 and -32 For RYCO Hose T240A, use 1200 Series Couplings.
sizes, use T700 Series Couplings.
60º SEAT
60º SEAT
Intro
sizes, use T700 Series Couplings.
NPT T209SS
Hose
60º SEAT
Couplings
DN inch inch PART NO CA
6 1/4 1/4 -0404 T209SS-0404 30
10 3/8 3/8 -0606 T209SS-0606 33
10 3/8 1/2 -0608 T209SS-0608 38
12 1/2 1/2 -0808 T209SS-0808 40
19 3/4 3/4 -1212 T209SS-1212 41
25 1 1 -1616 T209SS-1616 48
Adaptors
JIC T204SS RYCOLOK T287SS
STAPLE
37º FLARE
O RING & BACKUP RING
SUPPLIED
Accessories
THREAD TUBE DASH STAINLESS STEEL STAPLE DASH STAINLESS STEEL
HOSE SIZE SIZE SIZE SIZE JIC MALE HOSE SIZE SIZE SIZE RYCOLOK MALE
C O N N E C T I N G P A R T N E R S H I P S Page 221
T700SS Series Stainless Steel
NON-SKIVE SKIVE
For RYCO Hose Series H12A, H12D, H12S all sizes. For RYCO Hose H1312A, H1312D, H1312S, H1316A, H1316D,
For RYCO Hose Series T1A, T1D, T1F, T2A, T2D, T2S, TXA2D, RQP1, H1316S, H1320A, H1320D, H1320S.
RQP2, sizes -06 to -32. For RYCO Hose DF26A, DF212A. For RYCO Hose PW26, TW16, TW18.
For RYCO Hose HSP06A, HSP08A, HSP10A, HSH20A, HSH24A, HSH32A.
JIC T704SS
37º FLARE
Hose
Couplings
Adaptors
Accessories
Filters
Technical
Q U A L I T Y H O S E A N D F I T T I N G S Page 223
Adaptors – Contents
All adaptors with these thread or connector types are grouped together.
The METRIC, SAE FLANGE, RYCOLOK or RYCO SUPERLOK end takes precedence. All METRIC adaptors, regardless of other
end mixture, are in the METRIC group, and all SAE FLANGE adaptors are in SAE FLANGE group. Therefore a JIC/METRIC nipple
will be found in METRIC Section not JIC Section; and an SAE FLANGE/BSP adaptor is in SAE FLANGE section not BSP section.
There are three easy rules to remember to quickly find an ADAPTOR in this section.
These are, in order:
Intro
Rule 1. ALPHABETICAL RULE
The ADAPTORS section follows THREAD or CONNECTOR TYPE order and is in the “ALPHABETICAL” sequence shown on
the Contents Page opposite. (This order is strictly alphabetical; except for NPT, which is similar in concept to BSP and is
placed directly after BSP; and RYCOLOK which is placed at the end of the ADAPTORS section).
Hose
Where there is a MIXTURE of THREAD or CONNECTOR TYPES eg. JIC one end UNO other end, this adaptor will
be found in the JIC section (because JIC comes alphabetically before UNO). All the JIC/JIC adaptors come first, then
JIC/ORFS then JIC/UNO.
There are THREE EXCEPTIONS to this MIXTURE rule:
METRIC
SAE FLANGE
Couplings
RYCOLOK
In these cases, the METRIC, SAE FLANGE, RYCOLOK or RYCO SUPERLOK end takes precedence. All METRIC
adaptors, regardless of other end mixture, are in the METRIC group, and all SAE FLANGE adaptors are in SAE
FLANGE group. Therefore a JIC/METRIC nipple will be found in METRIC Section not JIC Section; and an SAE
FLANGE/BSP adaptor is in SAE FLANGE section not BSP section.
Adaptors
One Ended Adaptors PLUG
CAP Male Plugs before Female Caps.
Accessories
45º TUBE BEND before
90º TUBE BEND Female/Female
H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 225
Adaptors – Dash Size Numbering Rules
The DASH SIZE numbering rules for HOSE and HOSE COUPLINGS are shown on pages 8 and 9, and are quite straight forward.
With a little familiarity, you will find that you can specify Part Numbers without reference to the Product Technical Manual.
The DASH SIZE numbering rules for ADAPTORS are a little more complex, and are shown on this page, and the next page, for
those who would like to understand the logic applied to determine the sequence ADAPTOR ends are listed.
Adaptors Dash Size numbering rules are very similar to the Three Rules on page 163. The main criteria is the NUMBER OF ENDS
the Adaptor has, with other factors being GENDER (Male or Female) and MIXTURE of Thread or Connector type.
Note also that BSPT, BSPP, and BSPP O RING are treated as “different” thread types.
1. ADAPTORS WITH ONE END. (Plugs and Caps, Lock Nuts, Bonded Seals etc.)
Rule is: Adaptor Group Designator followed by Dash Size
Intro
grouped together regardless of the other end mixture).
Hose
BSPP FEMALE SWIVEL (2) UNO MALE to JIC MALE
JIC End comes first
NPT NPT MALE
NPT FEMALE FIXED
NPSM FEMALE SWIVEL (3) BSPP O RING MALE to RYCOLOK FEMALE
RYCOLOK is a Group, so RYCOLOK End
JIC JIC MALE comes first
JIC FEMALE
Couplings
METRIC DKL MALE
(4) JIC MALE to DKL MALE
DKS MALE
JIS (KOMATSU) MALE
DKL is in METRIC Group so it comes first
ORFS ORFS MALE
ORFS FEMALE (5) If adaptor is a mixture of "grouped" ends
RYCOLOK RYCOLOK MALE eg SAE Flange one end and Metric other,
RYCOLOK FEMALE hierarchy is:
Adaptors
RYCO SUPERLOK RYCO SUPERLOK MALE RYCO SUPERLOK
RYCO SUPERLOK FEMALE
RYCOLOK
SAE THREAD SAE MALE
SAE FEMALE
SAE FLANGE
Accessories
UNO ( O RING BOSS) UNO RING MALE Therefore Metric Male to SAE Flange would be in SAE Flange section
UNO FEMALE FIXED and SAE Flange end comes first.
C O N N E C T I N G P A R T N E R S H I P S Page 227
Adaptors – Pictorial Index
PLUG
BSPT MALE BSPP O RING MALE NPT MALE JIC MALE METRIC MALE ORFS MALE UN O RING MALE
PLUG PLUG PLUG PLUG PLUG PLUG PLUG
PLUG CAP
cont'd
UN O RING MALE
ALLEN KEY HEAD BSPP FEMALE SWIVEL JIC FEMALE ORFS FEMALE
PLUG CAP CAP CAP
TUBE WELD
WELD ON
WELD ON
cont'd
UN O RING FEMALE
JIC FEMALE SWIVEL JIC MALE JOINER ORFS MALE ORFS FEMALE SWIVEL SAE MALE HALF SOCKET
TUBE WELD TUBE WELD TEE TUBE WELD TUBE WELD TUBE WELD TUBE WELD WELD ON
NUT &
SLEEVE
BULKHEAD
NIPPLE
BSPP MALE BSPTM NO SEAT BSPP MALE JIC MALE ORFS MALE SAE MALE
BULKHEAD JIC MALE JIC MALE BULKHEAD BULKHEAD BULKHEAD
BSPP MALE BULKHEAD BULKHEAD JIC MALE ORFS MALE SAE MALE
S27 S75 & S75SS S46 & S46SS S7 S74 S180 SA7
PAGE 238 PAGE 240 PAGE 241 PAGE 247 PAGE 249 PAGE 252 PAGE 252
Intro
MALE
NIPPLE
BSPT MALE BSPT MALE BSPP MALE BSPT MALE BSPP O RING MALE BSPP MALE BSPT MALE
BSPT MALE BSPP O RING MALE BSPP O RING MALE JIC MALE JIC MALE ORFS MALE SAE MALE
Hose
PAGE 253 PAGE 256 PAGE 258 PAGE 260 PAGE 261 PAGE 264 PAGE 269
MALE
NIPPLE
cont'd
BSPT MALE NPT MALE NPT MALE NPT MALE NPT MALE JIC MALE JIC MALE
UN O RING MALE NPT MALE JIC MALE ORFS MALE SAE MALE JIC MALE ORFS MALE
Couplings
S90 S107 M75L M75S M7 M7L M7S
PAGE 270 PAGE 270 PAGE 274 PAGE 274 PAGE 275 PAGE 275 PAGE 275
MALE
NIPPLE
cont'd
METRIC DKL MALE METRIC DKS MALE METRIC DKL MALE METRIC DKS MALE
Adaptors
JIC MALE JIC MALE EXTENDED 24º CONE 24º CONE METRIC MALE 24º CONE 24º CONE
UN O RING MALE UN O RING MALE BSPP O RING MALE BSPP O RING MALE JIC MALE JIC MALE JIC MALE
MALE
NIPPLE
cont'd
Accessories
UN O RING MALE
ORFS MALE ORFS MALE SAE MALE ADJUSTABLE
ORFS MALE UN O RING MALE SAE MALE UN O RING MALE
REDUCING
BUSH
Filters
BSPT MALE BSPP O RING MALE BSPT FEMALE FIXED NPT MALE
BSPT FEMALE FIXED BSPP FEMALE FIXED UN O RING MALE NPT FEMALE FIXED
REDUCING BUSH REDUCING BUSH REDUCING BUSH REDUCING BUSH
STRAIGHT
Technical
MALE x
FEMALE
BSPT MALE
JIC/UN O RING
BSPT MALE BSPT MALE BSPP O RING MALE FEMALE FIXED BSPT MALE BSPT FEMALE FIXED BSPP O RING MALE
BSPT FEMALE FIXED BSPP FEMALE SWIVEL BSPP FEMALE SWIVEL DUAL SEAT JIC FEMALE SWIVEL JIC MALE JIC FEMALE SWIVEL
H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 229
Adaptors – Pictorial Index
STRAIGHT
MALE x
FEMALE
cont'd
BSPP MALE BSPT FEMALE FIXED BSPP FEMALE SWIVEL NPT MALE NPT MALE NPT MALE NPT FEMALE FIXED
ORFS FEMALE SWIVEL UN O RING MALE UN O RING MALE NPT FEMALE FIXED NPSM FEMALE SWIVEL JIC FEMALE SWIVEL JIC MALE
STRAIGHT
MALE x
FEMALE
cont'd
JIC MALE METRIC DKL MALE
NPT FEMALE FIXED NPSM FEMALE SWIVEL JIC FEMALE JIC MALE JIC FEMALE SWIVEL JIC FEMALE SWIVEL 24º CONE
UN O RING MALE UN O RING MALE REDUCER ORFS FEMALE SWIVEL ORFS MALE UN O RING MALE JIC FEMALE SWIVEL
STRAIGHT
STRAIGHT
MALE x
FEMALE FEMALE x
cont'd FEMALE
METRIC DKS MALE
24º CONE BSPT FEMALE BSPT FEMALE FIXED NPT FEMALE NPT FEMALE FIXED UN O RING FEMALE
JIC FEMALE SWIVEL SOCKET BSPP FEMALE SWIVEL SOCKET NPSM FEMALE SWIVEL SOCKET
MALE x
MALE
BSPT MALE BSPT MALE BSPP O RING MALE BSPT MALE BSPT MALE NPT MALE NPT MALE
BSPT MALE JIC MALE JIC MALE SAE MALE UN O RING MALE JIC MALE SAE MALE
45º ELBOW 45º ELBOW 45º ELBOW 45º ELBOW 45º ELBOW 45º ELBOW 45º ELBOW
45º ELBOW
45º ELBOW
MALE x
MALE MALE x
cont'd FEMALE
JIC MALE ORFS MALE BSPT MALE BSPT MALE NPT MALE NPT MALE
UN O RING MALE UN O RING MALE BSPT FEMALE FIXED BSPP FEMALE SWIVEL NPT FEMALE FIXED NPSM FEMALE SWIVEL
45º ELBOW 45º ELBOW 45º ELBOW 45º ELBOW 45º ELBOW 45º ELBOW
Intro
90º ELBOW
MALE x
MALE
BSPP O RING MALE
BSPT MALE BSPT MALE BSPT MALE BSPT MALE EXTENDED BSPP O RING MALE EXTENDED BSPT MALE
BSPT MALE BSPP O RING MALE JIC MALE JIC MALE JIC MALE JIC MALE SAE MALE
90º ELBOW 90º ELBOW 90º ELBOW 90º ELBOW 90º ELBOW 90º ELBOW 90º ELBOW
Hose
PAGE 255 PAGE 257 PAGE 259 PAGE 259 PAGE 260 PAGE 261 PAGE 265
90º ELBOW
MALE x
MALE
cont'd
BSPT MALE NPT MALE NPT MALE NPT MALE EXTENDED NPT MALE NPT MALE JIC MALE
UN O RING MALE NPT MALE JIC MALE JIC MALE ORFS MALE SAE MALE JIC MALE
Couplings
90º ELBOW 90º ELBOW 90º ELBOW 90º ELBOW 90º ELBOW 90º ELBOW 90º ELBOW
90º ELBOW
MALE x
MALE
cont'd
JICM BULKHEAD JIC MALE JIC MALE METRIC DKL MALE METRIC DKS MALE ORFS MALE ORFS MALE
Adaptors
JIC MALE UN O RING MALE UN O RING MALE BSPP O RING MALE BSPP O RING MALE ORFS MALE UN O RING MALE
90º ELBOW 90º ELBOW EXTENDED 90º ELBOW 90º ELBOW 90º ELBOW 90º ELBOW 90º ELBOW
90º ELBOW
90º ELBOW
MALE x
MALE x
Accessories
MALE
FEMALE
cont'd
SAE MALE BSPT MALE BSPT MALE BSPP O RING MALE BSPP FEMALE SWIVEL NPT MALE
SAE MALE BSPT FEMALE FIXED BSPP FEMALE SWIVEL BSPP FEMALE SWIVEL UN O RING MALE NPT FEMALE FIXED
90º ELBOW 90º ELBOW 90º ELBOW 90º ELBOW 90º ELBOW 90º ELBOW
90º ELBOW
MALE x
Filters
FEMALE
cont'd
NPT MALE NPSM FEMALE SWIVEL JIC MALE JIC FEMALE SWIVEL ORFS MALE ORFS FEMALE SWIVEL SAE MALE
NPSM FEMALE SWIVEL UN O RING MALE JIC FEMALE SWIVEL UN O RING MALE ORFS FEMALE SWIVEL UN O RING MALE SAE FEMALE SWIVEL
90º ELBOW 90º ELBOW 90º ELBOW 90º ELBOW 90º ELBOW 90º ELBOW 90º ELBOW
90º ELBOW
90º
FEMALE x TUBE BEND
FEMALE
BSPT FEMALE NPT FEMALE FIXED JIC MALE JIC MALE JIC MALE ORFS MALE
BSPT FEMALE FIXED NPT FEMALE FIXED JIC FEMALE SWIVEL JIC FEMALE SWIVEL ORFS FEMALE SWIVEL ORFS FEMALE SWIVEL
90º ELBOW 90º ELBOW 90º TUBE BEND 90º LONG BEND 90º TUBE BEND 90º TUBE BEND
C O N N E C T I N G P A R T N E R S H I P S Page 231
Adaptors – Pictorial Index
TEE
MALE x
MALE
BSPT MALE BSPT MALE BSPT MALE BSPT MALE BSPP O RING MALE JIC MALE JIC MALE
BSPT MALE BSPP O RING MALE BSPT MALE JIC MALE JIC MALE JIC MALE JIC MALE
BSPT MALE BSPT MALE BSPP O RING MALE JIC MALE JIC MALE BSPT MALE BSPP O RING MALE
TEE
MALE x
MALE
cont'd
SAE MALE NPT MALE NPT MALE JIC MALE SAE MALE JIC MALE JICM BULKHEAD
SAE MALE NPT MALE JIC MALE JIC MALE SAE MALE JIC MALE JIC MALE
BSPT MALE NPT MALE JIC MALE NPT MALE NPT MALE JIC MALE JIC MALE
TEE
MALE x
MALE
cont'd
JIC MALE JIC MALE JIC MALE ORFS MALE ORFS MALE ORFS MALE SAE MALE
JIC MALE JIC MALE UN O RING MALE ORFS MALE ORFS MALE UN O RING MALE SAE MALE
JICM BULKHEAD UN O RING MALE JIC MALE ORFS MALE UN O RING MALE ORFS MALE SAE MALE
MALE x
FEMALE
BSPT MALE BSPT MALE BSPT FEMALE FIXED BSPP FEMALE SWIVEL NPT MALE NPT FEMALE FIXED JIC MALE
BSPT FEMALE FIXED BSPP FEMALE SWIVEL BSPT FEMALE FIXED BSPP FEMALE SWIVEL NPT FEMALE FIXED NPT FEMALE FIXED JIC MALE
BSPT FEMALE FIXED BSPT MALE BSPT MALE BSPT MALE NPT FEMALE FIXED NPT MALE JIC FEMALE SWIVEL
TEE
TEE
MALE x
FEMALE FEMALE x
cont'd FEMALE
JIC MALE ORFS MALE ORFS MALE BSPT FEMALE FIXED BSPP FEMALE FIXED NPT FEMALE FIXED
JIC FEMALE SWIVEL ORFS MALE ORFS FEMALE SWIVEL BSPT FEMALE FIXED BSPP FEMALE FIXED NPT FEMALE FIXED
JIC MALE ORFS FEMALE SWIVEL ORFS MALE BSPT FEMALE FIXED BSPP FEMALE FIXED NPT FEMALE FIXED
S32 S100
PAGE 246 PAGE 268
CROSS
Intro
SAE FLANGE
CLAMPS &
KITS
CODE 61
SPLIT UNC BOLTS UNC BOLTS METRIC BOLTS METRIC BOLTS
FLANGE CLAMPS SOLID SPLIT FLANGE SOLID FLANGE SPLIT FLANGE SOLID FLANGE
CODE 61 FLANGE CLAMP CLAMP KITS CLAMP KITS CLAMP KITS CLAMP KITS
SUPPLIED IN PAIRS CODE 61 CODE 61 CODE 61 CODE 61 CODE 61
Hose
PAGE 281 PAGE 281 PAGE 281 PAGE 281 PAGE 282 PAGE 282
SAE FLANGE
CLAMPS &
KITS
CODE 62
SPLIT UNC BOLTS UNC BOLTS METRIC BOLTS METRIC BOLTS
FLANGE CLAMPS SOLID SPLIT FLANGE SOLID FLANGE SPLIT FLANGE SOLID FLANGE
CODE 62 FLANGE CLAMP CLAMP KITS CLAMP KITS CLAMP KITS CLAMPR KITS
Couplings
SUPPLIED IN PAIRS CODE 62 CODE 62 CODE 62 CODE 62 CODE 62
SAE FLANGE
PLUG &
TUBE WELD
Adaptors
PLUG PLUG O RING FACE O RING FACE O RING FACE
CODE 61 CODE 62 SOCKET WELD SOCKET WELD SOCKET WELD
SAE FLANGE
JIC
ADAPTORS
Accessories
CODE 61 FLANGE CODE 61 FLANGE CODE 61 FLANGE CODE 62 FLANGE CODE 62 FLANGE
CODE 61 FLANGE JIC MALE JIC MALE JIC MALE CODE 62 FLANGE JIC MALE JIC MALE
JIC MALE 45º TUBE BEND 90º TUBE BEND 90º LONG BEND JIC MALE 45º TUBE BEND 90º TUBE BEND
SAE FLANGE
ORFS
Filters
ADAPTORS
SAE FLANGE
BLOCKS
CODE 61
BLIND &
WELD
CODE 61 FLANGE CODE 61 FLANGE CODE 61 FLANGE
CODE 61 FLANGE CODE 61 FLANGE FLAT CODE 61 FLANGE FLAT CODE 61 FLANGE FLAT
BLIND SOCKET WELD TUBE SOCKET WELD TUBE SOCKET WELD PIPE SOCKET WELD PIPE BUTT WELD PIPE BUTT WELD PIPE
H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 233
Adaptors – Pictorial Index
SAE
SAE FLANGE FLANGE
BLOCKS BLOCK
CODE 61 FASTENING
KIT
CODE 61 FLANGE SUITS SAE
CODE 61 FLANGE FLAT CODE 61 FLANGE CODE 61 FLANGE FLANGE BLOCKS
BSPP FEMALE BSPP FEMALE BSPP MALE JIC MALE CODE 61
SAE
SAE FLANGE FLANGE
BLOCKS BLOCK
CODE 62 FASTENING
KIT
CODE 62 FLANGE SUITS SAE
CODE 62 FLANGE FLAT CODE 62 FLANGE CODE 62 FLANGE FLANGE BLOCKS
BSPP FEMALE BSPP FEMALE BSPP MALE JIC MALE CODE 62
SWIVEL
JOINTS
BSPT MALE BSPT MALE JIC MALE JIC MALE JIC MALE JIC FEMALE REPLACEMENT
BSPT MALE BSPP FEMALE SWIVEL JIC FIXED FEMALE JIC MALE JIC FEMALE JIC MALE SEAL
90º SWIVEL JOINT 90º SWIVEL JOINT SWIVEL JOINT 90º SWIVEL JOINT 90º SWIVEL JOINT 90º SWIVEL JOINT KIT
O RINGS
AIR CONDITIONING
PILOT FITTING BSPP O RING DKOL DKOS
70 DUROMETER MALE THREAD FEMALE METRIC FEMALE METRIC ORFS SAE FLANGE UNO THREAD
(GREEN HNBR) 90 DUROMETER 70 DUROMETER 70 DUROMETER 90 DUROMETER 90 DUROMETER 90 DUROMETER
COMPONENTS
BP BC JP JC JCT MP MC
PAGE 293 PAGE 293 PAGE 293 PAGE 293 PAGE 293 PAGE 294 PAGE 294
Intro
PLASTIC
PROTECTORS
Hose
PAGE 294 PAGE 294 PAGE 294 PAGE 294 PAGE 294 PAGE 297 PAGE 297
PLASTIC
PROTECTORS
cont'd
Couplings
ORFS ORFS FLANGE FLANGE FITTING FEMALE MALE
14 15 25 25HL 17 16
PAGE 295 PAGE 295 PAGE 295 PAGE 295 PAGE 295 PAGE 295
TUBE BENDS
IMPERIAL
OUTSIDE
DIAMETER
Adaptors
45º TUBE BEND
22.5º TUBE BEND 30º TUBE BEND 45º TUBE BEND HEAVY 60º TUBE BEND 67.5º TUBE BEND
Accessories
cont'd
90º SPECIAL LONG 90º SPECIAL LONG 90º TUBE BEND 90º LONG 110º LONG
TUBE BEND TUBE BEND 90º TUBE BEND HEAVY TUBE BEND TUBE BEND
RYCOLOK
Filters
RYCOLOK
RYCOLOK RYCOLOK RYCOLOK MALE
RYCOLOK RYCOLOK RYCOLOK FEMALE FIXED FEMALE FIXED MALE FEMALE SWIVEL
PLUG CAP MALE NIPPLE SOCKET 90º ELBOW FEMALE SWIVEL 45º ELBOW
RYCOLOK
cont'd
C O N N E C T I N G P A R T N E R S H I P S Page 235
Adaptors – Pictorial Index
RYCOLOK
cont'd
RYCOLOK
MALE RYCOLOK RYCOLOK RYCOLOK RYCOLOK
FEMALE SWIVEL FEMALE FIXED FEMALE FIXED FEMALE FIXED FEMALE FIXED RYCOLOK MALE RYCOLOK MALE
FEMALE SWIVEL TEE TEE Y CROSS X BSPP O RING MALE BSPP FEMALE FIXED
RYCOLOK
cont'd
RYCOLOK
cont'd
RYCOLOK
BANJO
RYCOLOK
COMPONENTS
&
ACCESSORIES
RYCOLOK
BALL VALVES
Intro
PLUG
PLUG
O RING &
CAP RETAINING
RING SUPPLIED
THREAD DASH BSPT MALE BSPP FEMALE THREAD DASH BSPP O RING
SIZE SIZE PLUG SWIVEL CAP SIZE SIZE MALE PLUG
Hose
A PART NO PART NO A PART NO
1/8 -02 S64-02 S59-02 1/8 -02 S73-02
1/4 -04 S64-04 S59-04 1/4 -04 S73-04
3/8 -06 S64-06 S59-06 3/8 -06 S73-06
1/2 -08 S64-08 S59-08 1/2 -08 S73-08
5/8 -10 3/4 -12 S73-12
3/4 -12 S64-12 S59-12 1 -16 S73-16
Couplings
1 -16 S64-16 S59-16 1.1/4 -20 S73-20
1.1/4 -20 S64-20 S59-20 1.1/2 -24 S73-24
1.1/2 -24 S64-24 S59-24 2 -32 S73-32
2 -32 S64-32 S59-32
Adaptors
TUBE WELD
BSPT MALE
Accessories
THREAD TUBE DASH BSPT MALE BSPP MALE TUBE WELD BSPP FEM SWIVEL
SIZE OD in SIZE TUBE WELD TUBE WELD 90º ELBOW TUBE WELD
H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 237
Adaptors – BSP
STRAIGHT
BSPT MALE
THREAD DASH BSPT MALE BSPT FEMALE FIXED BSPT MALE BSPT MALE
SIZE SIZE BSPT MALE REDUCING BUSH BSPT FEM FIXED BSPP FEM SWIVEL
Intro
STRAIGHT
Hose
A B PART NO PART NO
1/8 1/8 -0202 S26-0202
1/8 1/4 -0204
1/4 1/8 -0402
1/4 1/4 -0404 S26-0404 S81-0404
1/4 3/8 -0406
Couplings
3/8 1/8 -0602
3/8 1/4 -0604 S26-0604
3/8 3/8 -0606 S26-0606 S81-0606
3/8 1/2 -0608
1/2 1/4 -0804 S26-0804
1/2 3/8 -0806 S26-0806 S81-0806
1/2 1/2 -0808 S26-0808 S81-0808
Adaptors
1/2 3/4 -0812
5/8 1/2 -1008
5/8 5/8 -1010
3/4 1/4 -1204 S26-1204
3/4 3/8 -1206
3/4 1/2 -1208 S26-1208
3/4 5/8 -1210
Accessories
3/4 3/4 -1212 S26-1212 S81-1212
3/4 1 -1216
1 3/8 -1606
1 1/2 -1608
1 3/4 -1612 S26-1612
1 1 -1616 S26-1616 S81-1616
1.1/4 1/2 -2008
1.1/4 3/4 -2012
Filters
1.1/4 1 -2016
1.1/4 1.1/4 -2020 S26-2020
1.1/2 1/2 -2408
1.1/2 3/4 -2412
1.1/2 1 -2416
1.1/2 1.1/4 -2420
1.1/2 1.1/2 -2424 S26-2424
Technical
2 1.1/4 -3220
2 1.1/2 -3224
2 2 -3232 S26-3232
C O N N E C T I N G P A R T N E R S H I P S Page 239
Adaptors – BSP
STRAIGHT
Intro
STRAIGHT
Hose
A B PART NO PART NO PART NO PART NO
1/8 1/8 -0202 S43-0202
1/4 1/8 -0402 S102-0402
1/4 1/4 -0404 S46-0404 S43-0404
1/4 3/8 -0406 S46-0406
1/4 1/2 -0408
Couplings
3/8 1/8 -0602 S102-0602
3/8 1/4 -0604 S102-0604
3/8 3/8 -0606 S46-0606 S43-0606
3/8 1/2 -0608 S46-0608 S43-0608
1/2 1/4 -0804 S46-0804 S102-0804
1/2 3/8 -0806 S102-0806 S43-0806
1/2 1/2 -0808 S46-0808 S43-0808
Adaptors
1/2 5/8 -0810
1/2 3/4 -0812 S46-0812
3/4 1/4 -1204 S102-1204
3/4 3/8 -1206 S102-1206
3/4 1/2 -1208 S102-1208
3/4 3/4 -1212 S46-1212 S46SS-1212 S43-1212
3/4 1 -1216 S46-1216
Accessories
1 1/2 -1608 S102-1608
1 3/4 -1612 S102-1612
1 1 -1616 S46-1616 S43-1616
1 1.1/4 -1620
1.1/4 3/4 -2012 S102-2012
1.1/4 1 -2016 S102-2016
1.1/4 1.1/4 -2020 S46-2020 S43-2020
1.1/4 1.1/2 -2024 S46-2024
Filters
H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 241
Adaptors – BSP
45º ELBOW
S84
90º ELBOW
Intro
LOCK NUT
RETAINING
RING
O RING
Hose
1/8 -02 35B-02 36B-02 RO-BP02 O Rings are sold only in packs of 10.
Example: Order Part No ROD-BPxx for pack of 10.
1/4 -04 35B-04 36B-04 RO-BP04
(D is added after RO).
3/8 -06 35B-06 36B-06 RO-BP06
1/2 -08 35B-08 36B-08 RO-BP08
5/8 -10 36B-10 RO-BP10
3/4 -12 35B-12 36B-12 RO-BP12
Couplings
1 -16 35B-16 36B-16 RO-BP16
1.1/4 -20 35B-20 36B-20 RO-BP20
1.1/2 -24 36B-24 RO-BP24
2 -32 36B-32 RO-BP32
STRAIGHT
Adaptors
90º ELBOW
Accessories
A B PART NO PART NO
1/8 1/8 -0202
1/4 1/4 -0404 S77-0404 S105-0404
1/4 3/8 -0406 S77-0406
1/4 1/2 -0408
3/8 1/4 -0604
3/8 3/8 -0606 S77-0606 S105-0606
3/8 1/2 -0608 S77-0608
Filters
TEE
TEE
A B C PART NO PART NO
1/8 1/8 1/8 -020202
1/4 1/4 1/4 -040404 S83-040404
3/8 3/8 3/8 -060606 S83-060606
3/8 3/8 1/2 -060608
1/2 1/2 1/2 -080808 S47-080808 S83-080808
1/2 1/2 3/4 -080812
3/4 1/2 3/4 -120812
3/4 3/4 1/2 -121208
3/4 3/4 3/4 -121212 S47-121212 S83-121212
1 3/4 1 -161216
1 1 1 -161616 S83-161616
1.1/4 1.1/4 1.1/4 -202020
1.1/2 1.1/2 1.1/2 -242424
2 2 2 -323232
Intro
TEE
Hose
A B C PART NO PART NO
1/4 1/4 1/4 -040404 S104-040404
1/4 3/8 1/4 -040604 S104-040604
3/8 3/8 3/8 -060606 S104-060606 S135-060606
1/2 1/2 1/2 -080808 S104-080808
3/4 3/4 3/4 -121212 S104-121212
Couplings
1 1 1 -161616 S104-161616
1.1/4 1.1/4 1.1/4 -202020 S104-202020
TEE
Adaptors
BSPT FEMALE FIXED BSPP FEMALE FIXED
THREAD DASH BSPT FEMALE FIXED BSPP FEMALE FIXED
SIZE SIZE BSPT FEMALE FIXED BSPP FEMALE FIXED
A B C PART NO PART NO
Accessories
1/8 1/8 1/8 -020202 S29-020202
1/4 1/4 1/4 -040404 S29-040404
3/8 3/8 3/8 -060606 S29-060606
3/8 3/8 1/2 -060608
1/2 1/2 1/2 -080808 S29-080808
1/2 1/2 3/4 -080812
3/4 1/2 3/4 -120812
3/4 3/4 1/2 -121208
3/4 3/4 3/4 -121212 S29-121212
Filters
1 3/4 1 -161216
1 1 1 -161616 S29-161616
1.1/4 1.1/4 1.1/4 -202020 S29-202020
1.1/2 1.1/2 1.1/2 -242424
2 2 2 -323232 S29-323232 S139-323232
Technical
H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 245
Adaptors – BSP & BSP/JIC
BSP S32
CROSS
A, B, C, D PART NO
1/4 -04040404 S32-04040404
3/8 -06060606 S32-06060606
1/2 -08080808 S32-08080808
3/4 -12121212 S32-12121212
1 -16161616 S32-16161616
BULKHEAD
A B PART NO PART NO
3/8 9/16 -0609 S130P-0609
1/2 3/4 -0812 S130-0812 S130P-0812
1/2 7/8 -0814 S130P-0814
STRAIGHT
Intro
BSPT MALE
JIC/UN O RING BSPT MALE
THREAD DASH BSPT MALE FEMALE FIXED JIC FEMALE BSPT FEMALE FIXED
SIZE SIZE JIC MALE DUAL SEAT SWIVEL JIC MALE
Hose
1/8 3/8 -0206 S7-0206
1/8 7/16 -0207 S7-0207 S16-0207
1/8 1/2 -0208 S7-0208
1/8 9/16 -0209 S7-0209 S16-0209
1/4 7/16 -0407 S7-0407 S61-0407
1/4 1/2 -0408 S7-0408
Couplings
1/4 9/16 -0409 S7-0409 S61-0409 S16-0409
1/4 3/4 -0412 S7-0412
1/4 7/8 -0414 S128-0414
3/8 7/16 -0607 S7-0607
3/8 1/2 -0608 S7-0608
3/8 9/16 -0609 S7-0609 S61-0609
3/8 3/4 -0612 S7-0612 S61-0612 S16-0612
Adaptors
3/8 7/8 -0614 S7-0614 S61-0614
3/8 1.1/16 -0617 S7-0617
1/2 7/16 -0807 S7-0807
1/2 9/16 -0809 S7-0809 S16-0809
1/2 3/4 -0812 S7-0812 S128-0812 S61-0812 S16-0812
1/2 7/8 -0814 S7-0814 S128-0814 S61-0814 S16-0814
1/2 1.1/16 -0817 S7-0817 S16-0817
Accessories
1/2 1.5/16 -0821 S7-0821
5/8 3/4 -1012 S7-1012
5/8 7/8 -1014
3/4 9/16 -1209 S7-1209
3/4 3/4 -1212 S7-1212
3/4 7/8 -1214 S7-1214
3/4 1.1/16 -1217 S7-1217 S61-1217 S16-1217
3/4 1.3/16 -1219 S7-1219
Filters
C O N N E C T I N G P A R T N E R S H I P S Page 247
Adaptors – BSP/JIC
BSP/JIC S9 S8 S11
45º ELBOW
90º ELBOW
Intro
STRAIGHT
Hose
A B PART NO PART NO
1/8 7/16 -0207 S74-0207
1/8 9/16 -0209 S74-0209
1/4 7/16 -0407 S74-0407
1/4 1/2 -0408 S74-0408
1/4 9/16 -0409 S74-0409 S71-0409
1/4 3/4 -0412 S74-0412
Couplings
1/4 1.1/16 -0417 S74-0417
3/8 7/16 -0607 S74-0607
3/8 9/16 -0609 S74-0609 S71-0609
3/8 3/4 -0612 S74-0612 S71-0612
3/8 7/8 -0614 S74-0614 S71-0614
3/8 1.1/16 -0617 S74-0617
1/2 1/2 -0808 S71-0808
Adaptors
1/2 9/16 -0809 S74-0809
1/2 3/4 -0812 S74-0812 S71-0812
1/2 7/8 -0814 S74-0814 S71-0814
1/2 1.1/16 -0817 S74-0817
3/4 9/16 -1209 S74-1209
3/4 3/4 -1212 S74-1212
3/4 7/8 -1214 S74-1214 S71-1214
Accessories
3/4 1.1/16 -1217 S74-1217 S71-1217
3/4 1.5/16 -1221 S74-1221
3/4 1.5/8 -1226 S74-1226
1 1.1/16 -1617 S74-1617 S71-1617
1 1.5/16 -1621 S74-1621 S71-1621
1 1.5/8 -1626 S74-1626
1.1/4 1.1/16 -2017 S74-2017
1.1/4 1.5/16 -2021 S74-2021 S71-2021
Filters
H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 249
Adaptors – BSP/JIC
45º ELBOW
90º ELBOW
BSPP O RING MALE BSPP O RING MALE BSPP O RING MALE EXT
THREAD DASH JIC MALE JIC MALE JIC MALE
SIZE SIZE 45º ELBOW 90º ELBOW 90º ELBOW
Intro
TEE
TEE
O RING & RETAINING
RING SUPPLIED
Hose
A B C PART NO A B C PART NO
1/8 7/16 7/16 -020707 S21-020707 1/4 7/16 7/16 -040707 S78-040707
1/4 7/16 7/16 -040707 S21-040707 1/4 9/16 9/16 -040909 S78-040909
1/4 9/16 9/16 -040909 S21-040909 1/4 3/4 3/4 -041212 S78-041212
3/8 9/16 9/16 -060909 S21-060909 3/8 9/16 9/16 -060909 S78-060909
3/8 9/16 3/4 -060912 S21-060912 3/8 3/4 3/4 -061212 S78-061212
Couplings
3/8 3/4 3/4 -061212 S21-061212 1/2 3/4 3/4 -081212 S78-081212
1/2 3/4 3/4 -081212 S21-081212 1/2 7/8 7/8 -081414 S78-081414
1/2 7/8 7/8 -081414 S21-081414 1/2 1.1/16 1.1/16 -081717 S78-081717
1/2 1.1/16 1.1/16 -081717 S21-081717 3/4 3/4 3/4 -121212 S78-121212
3/4 1.1/16 1.1/16 -121717 S21-121717 3/4 1.1/16 1.1/16 -121717 S78-121717
1 1.1/16 1.1/16 -161717 S21-161717 1 1.5/16 1.5/16 -162121 S78-162121
1 1.5/16 1.5/16 -162121 S21-162121 1.1/4 1.1/16 1.1/16 -201717 S78-201717
Adaptors
1.1/4 1.5/8 1.5/8 -202626 S78-202626
TEE
TEE
O RING & RETAINING
Accessories
RING SUPPLIED
A B C PART NO A B C PART NO
7/16 7/16 1/8 -070702 S20-070702 7/16 7/16 1/4 -070704 S79-070704
7/16 7/16 1/4 -070704 S20-070704 9/16 9/16 1/4 -090904 S79-090904
Filters
1/2 1/2 1/4 -080804 S20-080804 9/16 9/16 3/8 -090906 S79-090906
1/2 1/2 1/2 -080808 S20-080808 3/4 3/4 3/8 -121206 S79-121206
9/16 9/16 1/4 -090904 S20-090904 3/4 3/4 1/2 -121208 S79-121208
3/4 3/4 3/8 -121206 S20-121206 7/8 7/8 1/2 -141408 S79-141408
3/4 3/4 1/2 -121208 S20-121208 7/8 7/8 3/4 -141412 S79-141412
3/4 1.1/16 1/2 -121708 S20-121708 1.1/16 1.1/16 3/4 -171712 S79-171712
7/8 7/8 3/8 -141406 S20-141406 1.5/16 1.5/16 3/4 -212112 S79-212112
Technical
C O N N E C T I N G P A R T N E R S H I P S Page 251
Adaptors – BSP/UNO
STRAIGHT
O RING INCLUDED
STRAIGHT
45º ELBOW
90º ELBOW
BSP/SAE SA20
TEE
SAE MALE
THREAD DASH SAE MALE
SIZE SIZE BSPT MALE
A B C PART NO
3/4 3/4 3/8 -121206 SA20-121206
Intro
STRAIGHT
O RING SUPPLIED
BSPT MALE
BSPT MALE JIC/UN O RING
THREAD DASH UN O RING FEMALE FIXED
Hose
SIZE SIZE MALE DUAL SEAT
A B PART NO PART NO
1/8 9/16 -0209
1/8 3/4 -0212
1/8 7/8 -0214
1/4 9/16 -0409 S93-0409
Couplings
1/4 3/4 -0412 S93-0412
1/4 7/8 -0414 S93-0414 S128-0414
1/4 1.1/16 -0417
1/4 1.5/16 -0421
3/8 9/16 -0609 S93-0609
3/8 3/4 -0612 S93-0612
3/8 7/8 -0614 S93-0614
3/8 1.1/16 -0617 S93-0617
Adaptors
3/8 1.5/16 -0621
1/2 9/16 -0809 S93-0809
1/2 3/4 -0812 S93-0812 S128-0812
1/2 7/8 -0814 S93-0814 S128-0814
1/2 1.1/16 -0817 S93-0817
1/2 1.5/16 -0821
Accessories
1/2 1.5/8 -0826
5/8 7/8 -1014 S93-1014
5/8 1.1/16 -1017 S93-1017
3/4 3/4 -1212 S93-1212
3/4 7/8 -1214 S93-1214
3/4 1.1/16 -1217 S93-1217
3/4 1.5/16 -1221 S93-1221
3/4 1.5/8 -1226
Filters
H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 253
Adaptors – BSP/UNO
STRAIGHT
45º ELBOW
O RING SUPPLIED
Intro
90º ELBOW REDUCING
BUSH
O RING SUPPLIED
Hose
A B PART NO PART NO A B PART NO
1/8 7/16 -0207 S94-0207 1/4 1/8 -0402 S24N-0402
1/4 9/16 -0409 S89-0409 S94-0409 3/8 1/8 -0602 S24N-0602
1/4 3/4 -0412 S89-0412 3/8 1/4 -0604 S24N-0604
1/4 7/8 -0414 1/2 1/8 -0802 S24N-0802
3/8 9/16 -0609 S89-0609 1/2 1/4 -0804 S24N-0804
Couplings
3/8 3/4 -0612 S89-0612 S94-0612 1/2 3/8 -0806 S24N-0806
3/8 7/8 -0614 S89-0614 3/4 1/8 -1202 S24N-1202
1/2 3/4 -0812 S89-0812 S94-0812 3/4 1/4 -1204 S24N-1204
1/2 7/8 -0814 S89-0814 S94-0814 3/4 3/8 -1206 S24N-1206
1/2 1.1/16 -0817 S89-0817 3/4 1/2 -1208 S24N-1208
3/4 3/4 -1212 S89-1212 1 3/8 -1606 S24N-1606
3/4 7/8 -1214 S89-1214 1 1/2 -1608 S24N-1608
1 3/4 -1612 S24N-1612
Adaptors
3/4 1.1/16 -1217 S89-1217 S94-1217
1 1.5/16 -1621 S89-1621 S94-1621 1.1/4 1/2 -2008 S24N-2008
1 1.5/8 -1626 S89-1626 1.1/4 3/4 -2012 S24N-2012
1.1/4 1.5/8 -2026 S89-2026 S94-2026 1.1/4 1 -2016 S24N-2016
1.1/2 1/2 -2408 S24N-2408
1.1/2 1 -2416 S24N-2416
1.1/2 1.1/4 -2420 S24N-2420
Accessories
NPT S64N 2 1.1/2 -3224 S24N-3224
PLUG
NPT S53N
A PART NO
1/8 -02 S64N-02
1/4 -04 S64N-04 THREAD TUBE DASH NPT MALE
SIZE OD in SIZE TUBE WELD
3/8 -06 S64N-06
1/2 -08 S64N-08 A B PART NO
3/4 -12 S64N-12 1/4 3/8 -0406
Technical
C O N N E C T I N G P A R T N E R S H I P S Page 255
Adaptors – NPT & NPT/NPSM
STRAIGHT
THREAD DASH NPT MALE NPT MALE NPT MALE NPT FEMALE NPT FEMALE FIXED
SIZE SIZE NPT MALE NIPPLE NPT FEMALE FIXED NPSM FEM SWIVEL SOCKET NPSM FEM SWIVEL
45º ELBOW
Intro
90º ELBOW
Hose
A B PART NO PART NO PART NO PART NO
1/8 1/8 -0202 S49N-0202 S25N-0202 S28N-0202
1/4 1/4 -0404 S49N-0404 S25N-0404 S82N-0404 S28N-0404
3/8 1/4 -0604 S49N-0604
3/8 3/8 -0606 S49N-0606 S25N-0606 S82N-0606 S28N-0606
1/2 3/8 -0806
Couplings
1/2 1/2 -0808 S49N-0808 S25N-0808 S82N-0808 S28N-0808
3/4 3/4 -1212 S49N-1212 S25N-1212 S82N-1212 S28N-1212
1 1 -1616 S49N-1616 S25N-1616 S82N-1616 S28N-1616
1.1/4 1.1/4 -2020 S25N-2020 S82N-2020
Adaptors
TEE
NPT MALE NPT MALE NPT FEMALE FIXED NPT FEMALE FIXED
Accessories
THREAD DASH NPT MALE NPT FEMALE FIXED NPT FEMALE FIXED NPT FEMALE FIXED
SIZE SIZE NPT MALE NPT FEMALE FIXED NPT MALE NPT FEMALE FIXED
H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 257
Adaptors – NPT/JIC
STRAIGHT
NPT FEMALE
THREAD DASH NPT MALE FIXED
SIZE SIZE JIC MALE JIC MALE
A B PART NO PART NO
1/8 7/16 -0207 S7N-0207 S16N-0207
1/8 1/2 -0208 S7N-0208
1/8 9/16 -0209 S7N-0209
1/4 7/16 -0407 S7N-0407 S16N-0407
1/4 1/2 -0408 S7N-0408 S16N-0408
1/4 9/16 -0409 S7N-0409 S16N-0409
1/4 3/4 -0412 S7N-0412
3/8 7/16 -0607 S7N-0607
3/8 1/2 -0608 S7N-0608
3/8 9/16 -0609 S7N-0609 S16N-0609
3/8 3/4 -0612 S7N-0612
3/8 7/8 -0614 S7N-0614
3/8 1.1/16 -0617 S7N-0617
1/2 7/8 -0807 S7N-0807
1/2 9/16 -0809 S7N-0809
1/2 3/4 -0812 S7N-0812 S16N-0812
1/2 7/8 -0814 S7N-0814
1/2 1.1/16 -0817 S7N-0817 S16N-0817
3/4 9/16 -1209 S7N-1209
3/4 3/4 -1212 S7N-1212
3/4 7/8 -1214 S7N-1214
3/4 1.1/16 -1217 S7N-1217 S16N-1217
3/4 1.3/16 -1219 S7N-1219
3/4 1.5/16 -1221 S7N-1221
1 3/4 -1612 S7N-1612
1 7/8 -1614 S7N-1614
1 1.1/16 -1617 S7N-1617
1 1.3/16 -1619 S7N-1619
1 1.5/16 -1621 S7N-1621
1 1.5/8 -1626 S7N-1626
1.1/4 1.1/16 -2017 S7N-2017
1.1/4 1.5/16 -2021 S7N-2021
1.1/4 1.5/8 -2026 S7N-2026
1.1/2 1.5/8 -2426 S7N-2426
1.1/2 1.7/8 -2430 S7N-2430
2 2.1/2 -3240 S7N-3240
Intro
45º ELBOW
90º ELBOW
Hose
A B PART NO PART NO PART NO
1/8 7/16 -0207 S9N-0207 S8N-0207 S11N-0207
1/8 1/2 -0208 S8N-0208
1/8 9/16 -0209 S8N-0209
1/4 7/16 -0407 S9N-0407 S8N-0407
1/4 1/2 -0408 S9N-0408 S8N-0408
Couplings
1/4 9/16 -0409 S9N-0409 S8N-0409
1/4 3/4 -0412 S9N-0412 S8N-0412
3/8 7/16 -0607 S8N-0607
3/8 1/2 -0608 S8N-0608
3/8 9/16 -0609 S9N-0609 S8N-0609
3/8 3/4 -0612 S9N-0612 S8N-0612
3/8 7/8 -0614 S9N-0614 S8N-0614
Adaptors
3/8 1.1/16 -0617
1/2 9/16 -0809 S9N-0809 S8N-0809
1/2 3/4 -0812 S9N-0812 S8N-0812
1/2 7/8 -0814 S9N-0814 S8N-0814
1/2 1.1/16 -0817 S9N-0817 S8N-0817
3/4 9/16 -1209
3/4 3/4 -1212 S8N-1212
Accessories
3/4 7/8 -1214 S9N-1214 S8N-1214
3/4 1.1/16 -1217 S9N-1217 S8N-1217
3/4 1.3/16 -1219 S8N-1219
3/4 1.5/16 -1221 S9N-1221 S8N-1221
1 3/4 -1612
1 7/8 -1614
1 1.1/16 -1617 S8N-1617
1 1.3/16 -1619
Filters
C O N N E C T I N G P A R T N E R S H I P S Page 259
Adaptors – NPT/JIC & NPT/ORFS
TEE TEE
A B C PART NO A B C PART NO
1/8 7/16 7/16 -020707 S21N-020707 7/16 7/16 1/8 -070702 S20N-070702
1/4 9/16 9/16 -040909 S21N-040909 7/16 7/16 1/4 -070704 S20N-070704
3/8 9/16 9/16 -060909 S21N-060909 1/2 1/2 1/4 -080804 S20N-080804
3/8 3/4 3/4 -061212 S21N-061212 9/16 9/16 1/4 -090904 S20N-090904
1/2 3/4 3/4 -081212 S21N-081212 9/16 9/16 3/8 -090906 S20N-090906
1/2 7/8 7/8 -081414 S21N-081414 3/4 3/4 3/8 -121206 S20N-121206
3/4 1.1/16 1.1/16 -121717 S21N-121717 3/4 3/4 1/2 -121208 S20N-121208
7/8 7/8 1/2 -141408 S20N-141408
1.1/16 1.1/16 3/4 -171712 S20N-171712
STRAIGHT
STRAIGHT 90º ELBOW
O RING INCLUDED
Intro
STRAIGHT
45º ELBOW
90º ELBOW
Hose
A B PART NO PART NO PART NO
1/8 3/8 -0206
1/8 1/2 -0208 SA7N-0208
1/8 5/8 -0210 SA7N-0210 SA8N-0210
1/4 7/16 -0407 SA7N-0407 SA8N-0407
1/4 1/2 -0408 SA7N-0408 SA8N-0408
Couplings
1/4 5/8 -0410 SA7N-0410 SA9N-0410 SA8N-0410
3/8 1/2 -0608 SA7N-0608
3/8 5/8 -0610 SA7N-0610 SA8N-0610
1/2 3/4 -0812 SA7N-0812
3/4 1.1/16 -1217 SA7N-1217 SA8N-1217
Adaptors
STRAIGHT
TEE
O RING SUPPLIED
SAE MALE
Accessories
THREAD DASH SAE MALE THREAD DASH NPT FEMALE FIXED
SIZE SIZE NPT MALE SIZE SIZE UN O RING MALE
A B C PART NO A B PART NO
7/16 7/16 1/4 -070704 SA20N-070704 1/2 3/4 -0812 S96N-0812
1/2 1/2 1/4 -080804 SA20N-080804
A B PART NO A B PART NO
1/2 3/4 -0812 S95N-0812 1/4 9/16 -0409 S94N-0409
H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 261
Adaptors – JIC
PLUG
CAP
A PART NO PART NO
7/16 -07 S56-07 S65-07
1/2 -08 S56-08 S65-08
9/16 -09 S56-09 S65-09
3/4 -12 S56-12 S65-12
7/8 -14 S56-14 S65-14
1.1/16 -17 S56-17 S65-17
1.3/16 -19 S56-19 S65-19
1.5/16 -21 S56-21 S65-21
1.5/8 -26 S56-26 S65-26
1.7/8 -30 S56-30 S65-30
2.1/2 -40 S56-40 S65-40
TUBE WELD
90º TUBE WELD
JIC MALE
THREAD TUBE DASH JIC MALE TUBE WELD JIC FEMALE SWIVEL JIC MALE
SIZE OD in SIZE TUBE WELD 90º ELBOW TUBE WELD TUBE WELD TEE
A B PART NO PART NO PART NO PART NO
7/16 1/4 -0704 S51-0704 S52-0704 S57-0704
7/16 3/8 -0706 S51-0706 S57-0706
9/16 3/8 -0906 S51-0906 S52-0906 S57-0906
9/16 1/2 -0908 S51-0908
3/4 3/8 -1206 S52-1206
3/4 1/2 -1208 S51-1208 S52-1208 S57-1208 S152-120808
3/4 5/8 -1210 S51-1210 S57-1210
3/4 3/4 -1212 S51-1212 S152-121212
7/8 5/8 -1410 S51-1410 S52-1410 S57-1410 S152-141010
7/8 3/4 -1412 S51-1412 S52-1412 S57-1412
1.1/16 5/8 -1710 S51-1710
1.1/16 3/4 -1712 S51-1712 S52-1712 S57-1712
1.1/16 7/8 -1714 S51-1714
1.1/16 1 -1716 S51-1716 S57-1716 S152-171616
1.3/16 7/8 -1914 S51-1914 S52-1914
1.5/16 1 -2116 S51-2116 S52-2116 S57-2116
1.5/16 1.1/8 -2118 S51-2118
1.5/16 1.1/4 -2120 S51-2120 S57-2120 S152-212020
1.5/8 1.1/4 -2620 S51-2620 S52-2620 S57-2620
1.5/8 1.3/8 -2622 S51-2622
1.5/8 1.1/2 -2624 S51-2624 S57-2624
1.7/8 1.1/2 -3024 S51-3024 S57-3024
2.1/2 2 -4032 S51-4032 S57-4032
Page 262 QQUUAAL L I I TT YY HH O
OS E A
ANN DD FF I I TT TTI INNGGS S
Adaptors – JIC
Intro
TUBE NUT & TUBE NUT &
SLEEVE METRIC SLEEVE
(FLARE TYPE) (FLARE TYPE)
THREAD TUBE DASH JIC FEMALE NUT THREAD TUBE DASH JIC FEMALE NUT
SIZE OD in SIZE & SLEEVE SIZE OD mm SIZE & METRIC SLEEVE
Hose
A B PART NO A B PART NO
7/16 1/4 -0704 S6-0704 7/16 6 -0706 S6M-0706
1/2 5/16 -0805 S6-0805 1/2 8 -0808 S6M-0808
9/16 3/8 -0906 S6-0906 9/16 10 -0910 S6M-0910
3/4 1/2 -1208 S6-1208 3/4 12 -1212 S6M-1212
7/8 5/8 -1410 S5-1410 7/8 16 -1416 S6M-1416
1.1/16 3/4 -1712 S6-1712 1.1/16 19 -1719 S6M-1719
Couplings
1.3/16 7/8 -1914 S6-1914 1.3/16 20 -1920 S6M-1920
1.5/16 1 -2116 S6-2116 1.5/16 25 -2125 S6M-2125
1.5/8 1.1/4 -2620 S6-2620 1.5/8 32 -2632 S6M-2632
Sleeves for metric tubing are plated
“light blue” (silver) for identification.
Adaptors
JIC S6S J-LOK S134
Accessories
THREAD TUBE DASH JIC FEMALE NUT THREAD TUBE DASH J-LOK
SIZE OD in SIZE & SHORT SLEEVE SIZE OD in SIZE NUT & OLIVE
A B PART NO A B PART NO
9/16 3/8 -0906 S6S-0906 7/16 1/4 -0704 S134-0704
3/4 1/2 -1208 S6S-1208 9/16 3/8 -0906 S134-0906
7/8 5/8 -1410 S6S-1410 3/4 1/2 -1208 S134-1208
Filters
C O N N E C T I N G P A R T N E R S H I P S Page 263
Adaptors – JIC
STRAIGHT
BULKHEAD
45º ELBOW
Intro
90º ELBOW
Hose
A B PART NO PART NO PART NO
7/16 7/16 -0707 S18-0707 S13-0707 S15-0707
1/2 1/2 -0808 S18-0808 S13-0808 S15-0808
9/16 9/16 -0909 S18-0909 S13-0909 S15-0909
3/4 9/16 -1209 S18-1209
3/4 3/4 -1212 S18-1212 S13-1212 S15-1212
Couplings
7/8 3/4 -1412 S18-1412 S15-1412
7/8 7/8 -1414 S18-1414 S13-1414 S15-1414
7/8 1.1/16 -1417 S15-1417
1.1/16 7/8 -1714 S18-1714 S15-1714
1.1/16 1.1/16 -1717 S18-1717 S13-1717 S15-1717
1.3/16 1.3/16 -1919 S18-1919 S15-1919
1.5/16 1.1/16 -2117 S18-2117
Adaptors
1.5/16 1.5/16 -2121 S18-2121 S13-2121 S15-2121
1.5/8 1.5/8 -2626 S18-2626 S13-2626 S15-2626
1.7/8 1.7/8 -3030 S15-3030
JIC/JIC S5 S4 S103
Accessories
45º BEND
90º BEND
H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 265
Adaptors – JIC
TEE
Intro
TEE
Hose
A B C PART NO PART NO
7/16 7/16 7/16 -070707 S68-070707 S67-070707
1/2 1/2 1/2 -080808 S68-080808 S67-080808
9/16 9/16 9/16 -090909 S68-090909 S67-090909
9/16 3/4 9/16 -091209 S67-091209
9/16 9/16 3/4 -090912
Couplings
3/4 1/2 3/4 -120812
3/4 3/4 9/16 -121209 S67-121209
3/4 3/4 3/4 -121212 S68-121212 S67-121212
3/4 3/4 7/8 -121214
3/4 3/4 1.1/16 -121217
7/8 3/4 7/8 -141214
7/8 7/8 9/16 -141409 S67-141409
Adaptors
7/8 7/8 3/4 -141412 S67-141412
7/8 7/8 7/8 -141414 S68-141414 S67-141414
7/8 7/8 1.1/16 -141417 S67-141417
7/8 1.1/16 7/8 -141714 S67-141714
1.1/16 3/4 3/4 -171212
1.1/16 7/8 7/8 -171414
1.1/16 1.1/16 7/8 -171714 S68-171714 S67-171714
Accessories
1.1/16 1.1/16 1.1/16 -171717 S68-171717 S67-171717
1.1/16 1.1/16 1.5/16 -171721
1.1/16 1.5/16 1.1/16 -172117 S67-172117
1.1/16 1.1/16 1.5/8 -171726
1.3/16 1.3/16 1.3/16 -191919
1.5/16 7/8 7/8 -211414
1.5/16 1.1/16 1.1/16 -211717
1.5/16 1.5/16 7/8 -212114 S67-212114
Filters
C O N N E C T I N G P A R T N E R S H I P S Page 267
Adaptors – JIC
JIC S100
CROSS
A,B,C,D PART NO
9/16 -09090909 S100-09090909
3/4 -12121212 S100-12121212
7/8 -14141414 S100-14141414
1.1/16 -17171717 S100-17171717
1.5/16 -21212121 S100-21212121
LOCK NUT
PART NO
7/16 -07 37-07
1/2 -08 37-08
9/16 -09 37-09
3/4 -12 37-12
7/8 -14 37-14
1.1/16 -17 37-17
1.3/16 -19 37-19
1.5/16 -21 37-21
1.5/8 -26 37-26
Intro
STRAIGHT
O RING INCLUDED
THREAD DASH JIC MALE JIC MALE ORFS JIC FEMALE SWIVEL
SIZE SIZE ORFS MALE FEMALE SWIVEL ORFS MALE
Hose
A B PART NO PART NO PART NO
7/16 9/16 -0709 S108-0709 S109-0709 S110-0709
9/16 11/16 -0911 S108-0911 S109-0911 S110-0911
3/4 13/16 -1213 S108-1213 S109-1213 S110-1213
7/8 13/16 -1413 S108-1413 S110-1413
7/8 1 -1416 S108-1416 S109-1416 S110-1416
7/8 1.3/16 -1419
Couplings
1.1/16 1.3/16 -1719 S108-1719 S109-1719 S110-1719
1.5/16 1.7/16 -2123 S108-2123 S109-2123 S110-2123
Adaptors
JIC/ORFS S138 S137
Accessories
JIC MALE JIC MALE
THREAD DASH ORFS FEMALE SWIVEL ORFS FEMALE SWIVEL
SIZE SIZE 45º TUBE BEND 90º TUBE BEND
H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 269
Adaptors – JIC/UNO
STRAIGHT
O RING SUPPLIED
THREAD DASH JIC MALE JIC MALE EXT JIC FEMALE SWIVEL
SIZE SIZE UN O RING MALE UN O RING MALE UN O RING MALE
A B PART NO PART NO PART NO
7/16 7/16 -0707 S90-0707 S101-0707
7/16 9/16 -0709 S90-0709 S101-0709
7/16 3/4 -0712 S90-0712
1/2 1/2 -0808 S90-0808
1/2 3/4 -0812 S90-0812
1/2 7/8 -0814 S90-0814 S101-0814
9/16 7/16 -0907 S90-0907 S101-0907
9/16 1/2 -0908 S90-0908
9/16 9/16 -0909 S90-0909 S107-0909 S101-0909
9/16 3/4 -0912 S90-0912 S101-0912
9/16 7/8 -0914 S90-0914 S101-0914
9/16 1.1/16 -0917 S90-0917
3/4 7/16 -1207 S90-1207
3/4 9/16 -1209 S90-1209 S101-1209
3/4 3/4 -1212 S90-1212 S107-1212 S101-1212
3/4 7/8 -1214 S90-1214 S101-1214
3/4 1.1/16 -1217 S90-1217 S101-1217
3/4 1.5/16 -1221 S90-1221
7/8 3/4 -1412 S90-1412 S107-1412 S101-1412
7/8 7/8 -1414 S90-1414 S107-1414 S101-1414
7/8 1.1/16 -1417 S90-1417 S101-1417
7/8 1.5/16 -1421 S90-1421 S101-1421
1.1/16 3/4 -1712 S90-1712 S101-1712
1.1/16 7/8 -1714 S90-1714 S107-1714 S101-1714
1.1/16 1.1/16 -1717 S90-1717 S107-1717 S101-1717
1.1/16 1.3/16 -1719 S90-1719
1.1/16 1.5/16 -1721 S90-1721 S101-1721
1.1/16 1.5/8 -1726 S90-1726
1.3/16 1.1/16 -1917 S90-1917
1.3/16 1.3/16 -1919 S90-1919
1.3/16 1.5/16 -1921 S90-1921
1.5/16 3/4 -2112 S90-2112
1.5/16 7/8 -2114 S90-2114 S101-2114
1.5/16 1.1/16 -2117 S90-2117 S101-2117
1.5/16 1.3/16 -2119 S90-2119
1.5/16 1.5/16 -2121 S90-2121 S107-2121 S101-2121
1.5/16 1.5/8 -2126 S90-2126
1.5/8 1.1/16 -2617 S90-2617
1.5/8 1.5/16 -2621 S90-2621
1.5/8 1.5/8 -2626 S90-2626 S101-2626
1.5/8 1.7/8 -2630 S90-2630
1.7/8 1.7/8 -3030 S90-3030 S101-3030
Intro
45º ELBOW
90º ELBOW
O RING SUPPLIED
Hose
A B PART NO PART NO PART NO
7/16 7/16 -0707 S88-0707 S91-0707
7/16 1/2 -0708 S91-0708
7/16 9/16 -0709 S91-0709
7/16 3/4 -0712
1/2 1/2 -0808 S91-0808
Couplings
1/2 3/4 -0812
1/2 7/8 -0814
9/16 7/16 -0907 S91-0907
9/16 1/2 -0908 S91-0908
9/16 9/16 -0909 S88-0909 S91-0909 S86-0909
9/16 3/4 -0912 S88-0912 S91-0912
9/16 7/8 -0914 S91-0914
9/16 1.1/16 -0917 S91-0917
Adaptors
3/4 7/16 -1207
3/4 9/16 -1209 S91-1209
3/4 3/4 -1212 S88-1212 S91-1212 S86-1212
3/4 7/8 -1214 S88-1214 S91-1214
3/4 1.1/16 -1217 S91-1217
3/4 1.5/16 -1221 S91-1221
7/8 3/4 -1412 S88-1412 S91-1412 S86-1412
Accessories
7/8 7/8 -1414 S88-1414 S91-1414 S86-1414
7/8 1.1/16 -1417 S91-1417
7/8 1.5/16 -1421
1.1/16 3/4 -1712 S91-1712
1.1/16 7/8 -1714 S91-1714
1.1/16 1.1/16 -1717 S88-1717 S91-1717 S86-1717
1.1/16 1.3/16 -1719 S91-1719
1.1/16 1.5/16 -1721 S91-1721
Filters
EXTENDED
TEE
90º ELBOW
O RING SUPPLIED
O RING SUPPLIED
A B PART NO A B C PART NO
9/16 9/16 -0909 S12-0909 7/16 7/16 7/16 -070707 S87-070707
9/16 7/8 -0914 S12-0914 7/16 7/8 9/16 -071409 S87-071409
3/4 3/4 -1212 S12-1212 9/16 9/16 9/16 -090909 S87-090909
3/4 7/8 -1214 S12-1214 9/16 3/4 3/4 -091212 S87-091212
7/8 7/8 -1414 S12-1414 3/4 3/4 3/4 -121212 S87-121212
7/8 1.1/16 -1417 S12-1417 3/4 3/4 7/8 -121214 S87-121214
1.1/16 7/8 -1714 S12-1714 3/4 7/8 3/4 -121412 S87-121412
1.1/16 1.1/16 -1717 S12-1717 7/8 3/4 7/8 -141214 S87-141214
1.5/16 1.5/16 -2121 S12-2121 7/8 7/8 3/4 -141412 S87-141412
7/8 7/8 7/8 -141414 S87-141414
7/8 1.1/16 7/8 -141714 S87-141714
7/8 1.1/16 1.1/16 -141717 S87-141717
1.1/16 7/8 1.1/16 -171417 S87-171417
JIC MALE
THREAD DASH JIC MALE
SIZE SIZE UN O RING MALE
A B C PART NO
JOINER S112
7/16 7/16 7/16 -070707 S92-070707
9/16 9/16 7/16 -090907 S92-090907
9/16 9/16 9/16 -090909 S92-090909
9/16 9/16 3/4 -090912 S92-090912 TUBE WELD
3/4 9/16 3/4 -120912 S92-120912
3/4 3/4 9/16 -121209 S92-121209
3/4 3/4 3/4 -121212 S92-121212
3/4 3/4 7/8 -121214 S92-121214 TUBE DASH JOINER
OD SIZE TUBE WELD
7/8 3/4 3/4 -141212 S92-141212
7/8 7/8 7/8 -141414 S92-141414 inch PART NO
1.1/16 1.1/16 1.1/16 -171717 S92-171717 3/4 -1212 S112-1212
1.5/16 1.1/16 1.5/16 -211721 S92-211721 1 -1616 S112-1616
1.5/16 1.5/16 1.1/16 -212117 S92-212117 1.1/4 -2020 S112-2020
1.5/16 1.5/16 1.5/16 -212121 S92-212121 1.1/2 -2424 S112-2424
1.5/8 1.5/8 1.5/8 -262626 2 -3232 S112-3232
PLUG
Intro
METAL
REQUIRES
BONDED
BONDED
SEAL SEAL
(P/N MB)
Hose
mm PART NO mm PART NO
Bonded Seals are sold only in packs of 10
12x1,5 M73-1215 12 MB-12 (up to and including MB-20) or packs of 5
(MB-22 and over).
14x1,5 M73-1415 14 MB-14
To order pack, add D after MB.
16x1,5 M73-1615 16 MB-16 Example: Order Part No MBD-xx for pack.
18x1,5 M73-1815 18 MB-18
20x1,5 M73-2015 20 MB-20
22x1,5 M73-2215 22 MB-22
Couplings
24x1,5 M73-2415 24 MB-24
26x1,5 M73-2615 26 MB-26
27x2,0 M73-2720 27 MB-27
28x1,5 M73-2815 28 MB-28
30x2,0 M73-3020 30 MB-30
33x2,0 M73-3320 33 MB-33
36x2,0 M73-3620 36 MB-36
Adaptors
42x2,0 M73-4220 42 MB-42
48x2,0 48 MB-48
52x2,0 M73-5220 52
Accessories
DLK LIGHT SERIES DKS HEAVY SERIES
THREAD TUBE DASH DKL NUT THREAD TUBE DASH DKS NUT
SIZE OD SIZE AND OLIVE SIZE OD SIZE AND OLIVE
mm mm PART NO mm mm PART NO
Filters
H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 273
Adaptors – METRIC/BSPP O RING
Intro
METRIC END
REQUIRES
BONDED SEAL
(PART NO MB) IF
USED IN A PORT
DASH METRIC MALE DKL MALE 24º CONE DKS MALE 24º CONE
THREAD SIZE SIZE JIC MALE JIC MALE JIC MALE
Hose
A B PART NO PART NO TUBE OD mm PART NO TUBE OD mm
12x1,5 7/16 -1207 M7L-1207 6
12x1,5 9/16 -1209 M7L-1209 6
12x1,5 3/4 -1212
14x1,5 7/16 -1407
14x1,5 9/16 -1409 M7L-1409 8
14x1,5 3/4 -1412 M7L-1412 8
Couplings
16x1,5 7/16 -1607 M7-1607 M7L-1607
16x1,5 9/16 -1609 M7-1609
16x1,5 3/4 -1612 M7-1612
16x1,5 7/8 -1614 M7-1614
18x1,5 9/16 -1809 M7-1809 M7L-1809 12 M7S-1809 10
18x1,5 3/4 -1812 M7-1812 M7L-1812 12
18x1,5 7/8 -1814 M7-1814
Adaptors
20x1,5 3/4 -2012 M7-2012
20x1,5 7/8 -2014 M7-2014
20x1,5 1.1/16 -2017 M7-2017
22x1,5 3/4 -2212 M7L-2212 15
22x1,5 7/8 -2214 M7L-2214 15
22x1,5 1.1/16 -2217 M7-2217
24x1,5 3/4 -2412 M7S-2412 16
Accessories
24x1,5 7/8 -2414
24x1,5 1.1/16 -2417 M7S-2417 16
26x1,5 1.1/16 -2617 M7-2617
26x1,5 1.5/16 -2621 M7-2621
27x2,0 1.1/16 -2717 M7-2717
27x2,0 1.5/16 -2721 M7-2721
28x1,5 1.1/16 -2817 M7-2817
28x1,5 1.5/16 -2821 M7-2821
Filters
METRIC END
REQUIRES
BONDED SEAL
(PART NO MB) IF
USED IN A PORT
Intro
PLUG
CAP TUBE WELD
Hose
PART NO PART NO
A B PART NO PART NO
9/16 -09 S111-09 S113-09
9/16 1/4 -0904 S115-0904 S106-0904
11/16 -11 S111-11 S113-11
11/16 1/4 -1104
13/16 -13 S111-13 S113-13
11/16 3/8 -1106 S115-1106 S106-1106
1 -16 S111-16 S113-16
13/16 3/8 -1306
1.3/16 -19 S111-19 S113-19
13/16 1/2 -1308 S115-1308 S106-1308
1.7/16 -23 S111-23 S113-23
Couplings
1 1/2 -1608
1.11/16 -27 S111-27 S113-27 1 5/8 -1610 S115-1610 S106-1610
2 -32 S111-32 S113-32 1.3/16 1/2 -1908
1.3/16 5/8 -1910
1.3/16 3/4 -1912 S115-1912 S106-1912
1.7/16 3/4 -2312
1.7/16 7/8 -2314
1.7/16 1 -2316 S115-2316 S106-2316
Adaptors
1.11/16 1 -2716
1.11/16 1.1/4 -2720 S115-2720 S106-2720
2 1.1/2 -3224
STRAIGHT
BULKHEAD NIPPLE
Accessories
90º ELBOW
O RINGS INCLUDED
ORFS MALE
ORFS MALE ORFS MALE ORFS FEMALE ORFS MALE
THREAD DASH ORFS MALE BULKHEAD ORFS MALE SWIVEL ORFS FEMALE SWIVEL
SIZE SIZE ORFS MALE ORFS MALE 90º ELBOW 90º ELBOW 90º BEND
A B PART NO PART NO PART NO PART NO PART NO DL1 DL2
Filters
TEE
O RINGS INCLUDED
STRAIGHT
45º ELBOW
90º ELBOW
O RING INCLUDED
ORFS/UNO S126
Intro
TEE
O RINGS INCLUDED
ORFS MALE
THREAD DASH ORFS MALE
SIZE SIZE UN O RING MALE
Hose
A B C PART NO
9/16 9/16 7/16 -090907
11/16 11/16 9/16 -111109
13/16 13/16 3/4 -131312 S126-131312
1 1 7/8 -161614
1.3/16 1.3/16 1.1/16 -191917
Couplings
1.7/16 1.7/16 1.5/16 -232321
1.11/16 1.11/16 1.5/8 -272726
ORFS/UNO S127
Adaptors
TEE
O RINGS INCLUDED
ORFS MALE
THREAD DASH UN O RING MALE
Accessories
SIZE SIZE ORFS MALE
A B C PART NO
9/16 7/16 9/16 -090709 S127-090709
11/16 9/16 11/16 -110911 S127-110911
13/16 3/4 13/16 -131213 S127-131213
1 7/8 1 -161416 S127-161416
1.3/16 1.1/16 1.3/16 -191719 S127-191719
1.7/16 1.5/16 1.7/16 -232123 S127-232123
Filters
C O N N E C T I N G P A R T N E R S H I P S Page 279
Adaptors – SAE
TUBE WELD
A B PART NO PART NO
5/8 3/8 -1006 SA51-1006 SA6-1006
1.1/16 3/4 -1712 SA6-1712
STRAIGHT
BULKHEAD NIPPLE
45º ELBOW
90º ELBOW
SAE/SAE SA19
TEE
SAE MALE
THREAD DASH SAE MALE
SIZE SIZE SAE MALE
A B C PART NO
5/8 5/8 5/8 -101010 SA19-101010
SAE FLANGE
CLAMPS S40 S42 S140 S142
Intro
NOMINAL SPLIT FLANGE CLAMPS SPLIT FLANGE CLAMPS SOLID SOLID
FLANGE DASH CODE 61 CODE 62 FLANGE CLAMP FLANGE CLAMP
SIZE SIZE SUPPLIED IN PAIRS SUPPLIED IN PAIRS CODE 61 CODE 62
Hose
PART NO PART NO PART NO PART NO
1/2 -08 S40-08 S42-08 S140-08
3/4 -12 S40-12 S42-12 S140-12 S142-12
1 -16 S40-16 S42-16 S140-16 S142-16
1.1/4 -20 S40-20 S42-20 S140-20 S142-20
Couplings
1.1/2 -24 S40-24 S42-24 S140-24 S142-24
2 -32 S40-32 S42-32 S140-32 S142-32
2.1/2 -40 S40-40
3 -48 S40-48
4 -64 S40-64 S140-64
Adaptors
SAE FLANGE
CLAMP KITS
UNC BOLTS S40K S42K S140K S142K
WITH O RING
Accessories
BOLTS &
WASHERS
NOMINAL UNC BOLTS SPLIT UNC BOLTS SPLIT UNC BOLTS SOLID UNC BOLTS SOLID
FLANGE DASH FLANGE CLAMP KITS FLANGE CLAMP KITS FLANGE CLAMP KITS FLANGE CLAMP KITS
SIZE SIZE CODE 61 CODE 62 CODE 61 CODE 62
H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 281
Adaptors – SAE FLANGE
SAE FLANGE
CLAMP KITS
METRIC BOLTS S40M S42M S140M S142M
WITH O RING
BOLTS &
WASHERS
NOMINAL METRIC BOLTS SPLIT METRIC BOLTS SPLIT METRIC BOLTS SOLID METRIC BOLTS SOLID
FLANGE DASH FLANGE CLAMP KITS FLANGE CLAMP KITS FLANGE CLAMP KITS FLANGE CLAMP KITS
SIZE SIZE CODE 61 CODE 62 CODE 61 CODE 62
DIMENSIONS OF
SAE FLANGES &
FLANGE CLAMPS
NOM.
FLANGE DASH
SIZE SIZE BØ T F G PORT THREAD & BOLT LENGTH
Intro
BLANK PLUG
NOMINAL
FLANGE DASH BLANK PLUG BLANK PLUG
SIZE SIZE CODE 61 CODE 62
Hose
Note:
INCH PART NO PART NO
Flat Face side will seal against O Ring port.
1/2 -08 S979-08 O Ring side will seal against Flat Face port.
3/4 -12 S979-12 S980-12 O Ring not supplied.
Couplings
2 -32 S979-32 S980-32
2.1/2 40 S979-40
TUBE WELD
Adaptors
FLANGE OD PAGE 282
CLAMPS PAGE 281
O RING NOT SUPPLIED
*(5/8 KOMATSU)
Accessories
A B PART NO PART NO PART NO
1/2 5/8 -0810 S981-0810
*5/8 5/8 -1010 S981-1010
3/4 5/8 -1210 S981-1210
3/4 3/4 -1212 S981-1212 S982-1212 S982C-1212
3/4 1 -1216 S982-1216
1 3/4 -1612 S981-1612 S982-1612 S982C-1612
1 1 -1616 S981-1616 S982-1616 S982C-1616
Filters
C O N N E C T I N G P A R T N E R S H I P S Page 283
Adaptors – SAE FLANGE/JIC
CODE 61
CODE 62
Intro
FLANGE OD PAGE 282
CLAMPS PAGE 281
SAE FLANGE O RING
NOT SUPPLIED
Hose
A B PART NO PART NO DL1 DL2 PART NO DL1 DL2
3/4 1.3/16 -1219
1 1.7/16 -1623 S147H-1623 S146H-1623 70 125 S143H-1623 80 82
1.1/4 1.11/16 -2027
1.1/2 2 -2432
Drop Lengths (DL) dimensions are in millimetres.
Couplings
Adaptors – SAE FLANGE BLOCKS
RYCO SAE Flange Blocks shown on pages 286 to 289 incorporate the SAE Flange Head and
the SAE Flange Clamp into a single forged carbon steel unit.
RYCO SAE Flange Blocks with O Ring groove have unthreaded bolt holes.
All RYCO SAE Flange Blocks have unplated finish.
RYCO Flat Flange blocks S940F, S941F, S970F, S971F, S976F, S977F, S951F and S952F have
UNC threaded bolt holes for use with FK61 and FK62 Fastening Kits.
Adaptors
(NOTE suffix “F” means Flat Face with UNC threaded bolt holes).
RYCO Flat Flange blocks S940FM, S941FM, S970FM, S971FM, S951FM and S952FM have
METRIC threaded bolt holes for use with FK61M and FK62M Fastening Kits.
(NOTE suffix ''FM'' means Flat Face with METRIC threaded bolt holes).
FOR DIMENSIONS OF SAE FLANGE BLOCKS, SEE PAGE 434.
Due to restricted clearance on the neck of Socket Weld and BSPP Female Flange Blocks, Hex
Head Bolts cannot be used. FK61, FK61M, FK62 and FK62M Fastening Kits, which include
Accessories
Socket Head Cap Bolts and special Square Section Spring Washers, must be used. Bolts are shown for illustration
Blind, Butt Weld, BSPP Male and JIC Male Flange Blocks may be used with Hex Head Bolts purposes only. Bolts and O Ring
and standard Spring Washers if preferred. are not included.
See below for Fastening Kits.
SAE FLANGE
FK61 FK62 FK61M FK62M
BLOCKS
FASTENING KITS
WITH O RING,
SOCKET HEAD
Filters
CAP BOLTS
& WASHERS
H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 285
Adaptors – SAE FLANGE BLOCKS
Bolts are shown for illustration purposes only. Bolts and O Ring are not included. See page 285 for Fastening Kits.
BLIND BLANKING
FLANGE
NOM.
FLANGE DASH CODE 61 FLANGE CODE 62 FLANGE
SIZE SIZE BLIND BLIND
PART NO PART NO
1/2 -08 S967-08
3/4 -12 S967-12 S968-12
1 -16 S967-16 S968-16
1.1/4 -20 S967-20 S968-20
1.1/2 -24 S967-24 S968-24
2 -32 S967-32 S968-32
CODE 61
SOCKET WELD
TO SUIT IMPERIAL TUBE
CODE 62
SOCKET WELD
TO SUIT IMPERIAL TUBE
Intro
CODE 61
SOCKET WELD
TO SUIT IMPERIAL PIPE
Hose
inch mm PART NO PART NO PART NO
1/2 1/2 -0808 21,3 S970-0808 S970F-0808 S970FM-0808
3/4 3/4 -1212 26,7 S970-1212 S970F-1212 S970FM-1212
1 1 -1616 33,4 S970-1616 S970F-1616 S970FM-1616
1.1/4 1.1/4 -2020 42,2 S970-2020 S970F-2020 S970FM-2020
1.1/2 1.1/2 -2424 48,3 S970-2424 S970F-2424 S970FM-2424
2 2 -3232 60,3 S970-3232 S970F-3232 S970FM-3232
Couplings
SAE FLANGE BLOCKS S971 S971F S971FM
CODE 62
SOCKET WELD
TO SUIT IMPERIAL PIPE
Adaptors
NOM. NOM. TO SUIT CODE 62 FLANGE CODE 62 FLANGE
FLANGE PIPE DASH PIPE CODE 62 FLANGE FLAT SOCKET WELD PIPE FLAT SOCKET WELD PIPE
SIZE SIZE SIZE OD SOCKET WELD PIPE UNC BOLT HOLES METRIC BOLT HOLES
inch mm PART NO PART NO PART NO
3/4 3/4 -1212 26,7 S971-1212 S971F-1212 S971FM-1212
1 1 -1616 33,4 S971-1616 S971F-1616 S971FM-1616
Accessories
1.1/4 1.1/4 -2020 42,2 S971-2020 S971F-2020 S971FM-2020
1.1/2 1.1/2 -2424 48,3 S971-2424 S971F-2424 S971FM-2424
2 2 -3232 60,3 S971-3232 S971F-3232 S971FM-3232
BUTT WELD
TO SUIT IMPERIAL PIPE
Filters
C O N N E C T I N G P A R T N E R S H I P S Page 287
Adaptors – SAE FLANGE BLOCKS
Bolts are shown for illustration purposes only. Bolts and O Ring are not included. See page 285 for Fastening Kits.
CODE 61
BSPP FEMALE
CODE 62
BSPP FEMALE
Intro
BSPP MALE
NOM.
FLANGE THREAD DASH CODE 61 FLANGE CODE 62 FLANGE
SIZE SIZE SIZE BSPP MALE BSPP MALE
Hose
PART NO PART NO
1/2 1/2 -0808 S953-0808 S954-0808
3/4 3/4 -1212 S953-1212 S954-1212
1 1 -1616 S953-1616 S954-1616
1.1/4 1.1/4 -2020 S953-2020 S954-2020
1.1/2 1.1/2 -2424 S953-2424 S954-2424
Couplings
SAE FLANGE BLOCKS S957 S958
JIC MALE
Adaptors
O RING & BOLTS NOT SUPPLIED
NOM.
FLANGE THREAD DASH CODE 61 FLANGE CODE 62 FLANGE
SIZE SIZE SIZE JIC MALE JIC MALE
PART NO PART NO
Accessories
1/2 3/4 -0812 S957-0812 S958-0812
3/4 1.1/16 -1217 S957-1217 S958-1217
1 1.5/16 -1621 S957-1621 S958-1621
1.1/4 1.5/8 -2026 S957-2026 S958-2026
1.1/2 1.7/8 -2430 S957-2430 S958-2430 Filters
Technical
H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 289
Adaptors – SWIVEL JOINTS
RYCO Swivel Joints are ideal for use wherever hose moves, bends or twists. They permit the use of less hose in
flexing applications, producing neater space-saving installations and resulting in lower maintenance costs. Compact
and lightweight, the RYCO Swivel Joint turns with very low torque under pressure, assuring fluid line flexibility and
efficiency of operation.
NOTE: Swivel Joints must not be used as high speed rotary unions, or as load bearing or structural components.
They must be connected with a flexible hose on one end. External loads, eg. the weight of the hose and couplings
attached to the swivel joint; must be minimised to avoid premature wear and leakage.
Operating Temperature Range: From -40°C to + 100°C (-40°F to + 212°F).
Fluid Compatibility: Mineral / petroleum based hydraulic oils.
BSP/BSP
360º ROTATION
10 RPM - NOT
CONTINUOUS
3000PSI MAX
JIC/JIC
360º ROTATION
20 RPM - NOT
CONTINUOUS
4000 PSI MAX
JIC MALE
THREAD DASH JIC FEMALE FIXED REPLACEMENT
SIZE SIZE SWIVEL JOINT SEAL KIT
A B PART NO PART NO
1.1/16 1.1/16 -1717 S131-1717 RKS131-1717
1.5/16 1.5/16 -2121 S131-2121 RKS131-2121
JIC/JIC
360º ROTATION
10 RPM - NOT
CONTINUOUS
3000 PSI MAX
Intro
PLUG
O RING SUPPLIED
Hose
A PART NO PART NO
3/8 -06 S97AK-06
7/16 -07 S97-07 S97AK-07
1/2 -08 S97-08 S97AK-08
9/16 -09 S97-09 S97AK-09
3/4 -12 S97-12 S97AK-12
7/8 -14 S97-14 S97AK-14
Couplings
1.1/16 -17 S97-17 S97AK-17
1.3/16 -19 S97-19
1.5/16 -21 S97-21
1.5/8 -26 S97-26
1.7/8 -30 S97-30
Adaptors
UNO S148 UNO/UNO S162 S163
Accessories
UN O RING UN O RING MALE UN O RING
THREAD DASH FEMALE FIXED THREAD DASH ADJUSTABLE FEMALE
SIZE SIZE HALF WELD ON SIZE SIZE UN O RING MALE SOCKET
C O N N E C T I N G P A R T N E R S H I P S Page 291
Adaptors – O RINGS
NOTE: O Rings are sold only in packs of 10. Part Number Series for packs is ROD.
O RINGS Example: Order Part No ROD-BP02 for pack of 10. (D is added after RO).
SUIT AIR CON SUIT BSPP SUIT ORFS SUIT SAE FLANGE SUIT UNO
RO-AC RO-BP RO-FS RO-SF RO-UN
inch inch PART NO inch PART NO inch inch PART NO inch PART NO inch inch PART NO
5/8 3/8 RO-AC10 1/8 RO-BP02 9/16 1/4 RO-FS09 1/2 RO-SF08 7/16 1/4 RO-UNO7
3/4 1/2 RO-AC12 1/4 RO-BP04 11/16 3/8 RO-FS11 5/8 RO-SF10 1/2 5/16 RO-UN08
7/8 5/8 RO-AC14 3/8 RO-BP06 13/16 1/2 RO-FS13 3/4 RO-SF12 9/16 3/8 RO-UN09
1/2 RO-BP08 1 5/8 RO-FS16 1 RO-SF16 3/4 1/2 RO-UN12
5/8 RO-BP10 1.3/16 3/4 RO-FS19 1.1/4 RO-SF20 7/8 5/8 RO-UN14
3/4 RO-BP12 1.7/16 1 RO-FS23 1.1/2 RO-SF24 1.1/16 3/4 RO-UN17
1 RO-BP16 1.11/16 1.1/4 RO-FS27 2 RO-SF32 1.3/16 7/8 RO-UN19
1.1/4 RO-BP20 2 1.1/2 RO-FS32 2.1/2 RO-SF40 1.5/16 1 RO-UN21
1.1/2 RO-BP24 1.5/8 1.1/4 RO-UN26
2 RO-BP32 1.7/8 1.1/2 RO-UN30
70 DUROMETER 70 DUROMETER
THREAD TUBE THREAD TUBE
SIZE SIZE SIZE SIZE
mm mm PART NO mm mm PART NO
12x1,5 6 RO-DL12 14x1,5 6 RO-DS14
14x1,5 8 RO-DL14 16x1,5 8 RO-DS16
16x1,5 10 RO-DL16 18x1,5 10 RO-DS18
18x1,5 12 RO-DL18 20x1,5 12 RO-DS20
22x1,5 15 RO-DL22 22x1,5 14 RO-DS22
26x1,5 18 RO-DL26 24x1,5 16 RO-DS24
30x2,0 22 RO-DL30 30x2,0 20 RO-DS30
36x2,0 28 RO-DL36 36x2,0 25 RO-DS36
45x2,0 35 RO-DL45 42x2,0 32 RO-DS42
52x2,0 38 RO-DS52
BSP/NPT BP BC
Intro
THREADED
PLASTIC
PROTECTORS
PLUG CAP
THREAD PACK SUITS FEMALE SUITS MALE
SIZE QTY BSP & NPSM BSP & NPT
Hose
PART NO PART NO NOTE: Part Numbers for Plastic Caps and Plugs.
1/8 100 BP-02 BC-02 First letter denotes Thread Type
B = BSP, O = ORFS etc.
1/4 100 BP-04 BC-04 Second letter denotes Plug or Cap
3/8 100 BP-06 BC-06 P = Plug, C = Cap
then Dash Size for Thread Size.
1/2 100 BP-08 BC-08
5/8 100
Couplings
3/4 100 BP-12 BC-12
1 100 BP-16 BC-16
1.1/4 10 BP-20 BC-20
1.1/2 10 BP-24 BC-24
2 10 BP-32 BC-32
Adaptors
JIC/SAE/UNO JPP JP JC JIC/SAE/UNO JCT
TEAR OFF
THREADED
PLASTIC
PLASTIC
THREAD
PROTECTORS
PROTECTOR
Accessories
PUSH-IN PLUG PLUG CAP TEAR OFF CAP
THREAD PACK SUITS FEMALE SUITS FEMALE SUITS MALE THREAD PACK SUITS MALE
SIZE QTY JIC, SAE & UNO JIC, SAE & UNO JIC, SAE & UNO SIZE SIZE JIC, SAE & UNO
H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 293
Adaptors – PLASTIC CAPS & PLUGS
NOTE: Plastic Caps and Plugs are sold only in packs with quantities as shown.
Example: Order Part No MPD-02 for pack of 100. (D is added after MP).
METRIC MP MC ORFS OP OC
THREADED THREADED
PLASTIC PLASTIC
PROTECTORS PROTECTORS
Intro
IMPERIAL
OUTSIDE
DIAMETER
45º TUBE
TUBE DASH 22.5º TUBE 30º TUBE 45º TUBE BEND
SIZE SIZE BEND BEND BEND HEAVY
Hose
INCH PART NO DL PART NO DL PART NO DL PART NO DL
1/4 -04 25-04 8
3/8 -06 25-06 10
1/2 -08 25-08 11
5/8 -10 25-10 12
3/4 -12 14-12 7 15-12 8 25-12 14 25HL-12
Couplings
1 -16 14-16 8 15-16 9 25-16 17 25HL-16
1.1/4 -20 14-20 9 15-20 10 25-20 20 25HL-20
1.1/2 -24 14-24 12 15-24 10 25-24 23 25HL-24
2 -32 14-32 17 25-32 30 25HL-32
Adaptors
TUBE BENDS 17 16
IMPERIAL
OUTSIDE
DIAMETER
Accessories
TUBE DASH 60º TUBE 67.5º TUBE
SIZE SIZE BEND BEND
C O N N E C T I N G P A R T N E R S H I P S Page 295
Adaptors – TUBE BENDS
IMPERIAL
OUTSIDE
DIAMETER
IMPERIAL
OUTSIDE
DIAMETER
90º TUBE
TUBE DASH 90º TUBE BEND 90º LONG 110º LONG
BEND SIZE BEND HEAVY TUBE BEND TUBE BEND
Intro
PLUG PLASTIC PLUG
CAP PLASTIC CAP
Hose
mm PART NO PART NO mm PART NO PART NO
6 -06 RL165-06 RL160-06 6 -06 RLP-06 RLC-06
10 -10 RL165-10 RL160-10 10 -10 RLP-10 RLC-10
13 -13 RL165-13 RL160-13 13 -13 RLP-13 RLC-13
20 -20 RL165-20 RL160-20 20 -20 RLP-20 RLC-20
25 -25 RL165-25 RL160-25 25 -25 RLP-25 RLC-25
32 -32 RL165-32 RL160-32 32 -32 RLP-32 RLC-32
Couplings
40 -40 RL165-40
Adaptors
STRAIGHT
90º ELBOW
Accessories
A B PART NO PART NO PART NO
6 6 -0606 RL120-0606 RL30-0606 RL45-0606
6 10 -0610 RL120-0610
6 13 -0613 RL120-0613
10 10 -1010 RL120-1010 RL30-1010 RL45-1010
10 13 -1013 RL120-1013
10 20 -1020 RL120-1020
13 13 -1313 RL120-1313 RL30-1313 RL45-1313
Filters
13 20 -1320 RL120-1320
20 20 -2020 RL120-2020 RL30-2020 RL45-2020
20 25 -2025 RL120-2025
25 25 -2525 RL120-2525 RL30-2525 RL45-2525
32 32 -3232 RL120-3232 RL30-3232
40 40 -4040 RL30-4040
50 50 -5050 RL120-5050 RL30-5050
Technical
65 65 -6565 RL30-6565
H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 297
Adaptors – RYCOLOK
STRAIGHT
45º ELBOW
90º ELBOW
STRAIGHT
45º ELBOW
90º ELBOW
RYCOLOK RYCOLOK
RYCOLOK FEMALE SWIVEL FEMALE SWIVEL
STAPLE SIZE DASH FEMALE SWIVEL FEMALE SWIVEL FEMALE SWIVEL
mm SIZE FEMALE SWIVEL 45º ELBOW 90º ELBOW
Intro
TEE
RYCOLOK
FEMALE SWIVEL RYCOLOK
STAPLE SIZE DASH FEMALE SWIVEL FEMALE SWIVEL
Hose
mm SIZE MALE TEE TEE
A B C PART NO PART NO
6 6 6 -060606 RL77-060606 RL50-060606
10 10 10 -101010 RL77-101010 RL50-101010
13 13 10 -131310 RL50-131310
13 13 13 -131313 RL77-131313 RL50-131313
Couplings
20 20 10 -202010
20 20 13 -202013
20 20 20 -202020 RL77-202020 RL50-202020
25 20 20 -252020
25 25 13 -252513
25 25 20 -252520
25 25 25 -252525 RL77-252525 RL50-252525
32 20 20 -322020
Adaptors
32 32 13 -323213
32 32 25 -323225
32 32 32 -323232 RL77-323232 RL50-323232
50 50 32 -505032
50 50 50 -505050
Accessories
Filters
Technical
C O N N E C T I N G P A R T N E R S H I P S Page 299
Adaptors – RYCOLOK
TEE
Y
CROSS
X
Intro
STRAIGHT
Hose
mm inch PART NO PART NO
A B
6 1/4 -0604 RL155-0604 RL19-0604
6 3/8 -0606 RL155-0606
10 1/4 -1004
10 3/8 -1006 RL155-1006 RL19-1006
10 1/2 -1008 RL19-1008
Couplings
13 3/8 -1306 RL155-1306
13 1/2 -1308 RL155-1308 RL19-1308
13 3/4 -1312
13 1 -1316
20 1/2 -2008
20 3/4 -2012 RL155-2012 RL19-2012
20 1 -2016
Adaptors
25 1 -2516 RL155-2516 RL19-2516
25 1.1/4 -2520
32 1 -3216
32 1.1/4 -3220
Accessories
Filters
Technical
H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 301
Adaptors – RYCOLOK
STRAIGHT
RYCOLOK RYCOLOK
STAPLE THREAD DASH FEMALE SWIVEL FEMALE SWIVEL
SIZE SIZE SIZE BSPP MALE BSPP O RING MALE
45º ELBOW
90º ELBOW
Intro
STRAIGHT
RYCOLOK
STAPLE THREAD DASH RYCOLOK MALE FEMALE SWIVEL
SIZE SIZE SIZE NPT MALE NPT MALE
Hose
mm inch PART NO PART NO
A B
6 1/8 -0602 RL125-0602 RL80-0602
6 1/4 -0604 RL125-0604 RL80-0604
6 3/8 -0606 RL125-0606
10 1/4 -1004 RL80-1004
Couplings
10 3/8 -1006 RL125-1006 RL80-1006
10 1/2 -1008 RL125-1008 RL80-1008
13 3/8 -1306 RL125-1306 RL80-1306
13 1/2 -1308 RL125-1308 RL80-1308
13 3/4 -1312 RL125-1312 RL80-1312
20 1/2 -2008 RL125-2008 RL80-2008
20 3/4 -2012 RL125-2012 RL80-2012
Adaptors
20 1 -2016 RL125-2016 RL80-2016
25 3/4 -2512 RL80-2512
25 1 -2516 RL125-2516 RL80-2516
32 1.1/4 -3220 RL80-3220
Accessories
45º ELBOW
90º ELBOW
RYCOLOK RYCOLOK
FEMALE SWIVEL FEMALE SWIVEL
STAPLE THREAD DASH NPT MALE NPT MALE
SIZE SIZE SIZE 45º ELBOW 90º ELBOW
Filters
13 3/8 -1306
13 1/2 -1308 RL90-1308 RL95-1308
20 1/2 -2008
20 3/4 -2012 RL90-2012 RL95-2012
32 1.1/4 -3220
C O N N E C T I N G P A R T N E R S H I P S Page 303
Adaptors – RYCOLOK
STRAIGHT
O RING SUPPLIED
STRAIGHT
45º ELBOW
90º ELBOW
O RING SUPPLIED
RYCOLOK RYCOLOK
RYCOLOK FEMALE SWIVEL FEMALE SWIVEL
STAPLE THREAD TUBE DASH FEMALE SWIVEL UN O RING MALE UN O RING MALE
SIZE SIZE SIZE SIZE UN O RING MALE 45º ELBOW 90º ELBOW
Intro
REMOVAL TOOL
RYCOLOK
RL250
RYCO SUPERLOK
Hose
mm PART NO PART NO PART NO
6 -06 RL170-06 RL175-06
10 -10 RL170-10 RL175-10
13 -13 RL170-13 RL175-13 RL175S-13
20 -20 RL170-20 RL175-20 RL175S-20
25 -25 RL170-25 RL175-25 RL175S-25
Couplings
32 -32 RL170-32 RL175-32 RL175S-32
40 -40 RL170-40 RL175-40 RL175S-40
50 -50 RL170-50 RL175-50 RL175S-50
65 -65 RL175-65
WARNING: Staples must only be used ONCE, they MUST NOT BE RE-USED.
This applies to all RYCOLOK, RYCO SUPERLOK and RYCO SUPER-D Staples.
Failure to observe this warning may result in serious personal injury, or property damage.
Adaptors
RYCOLOK/BANJO RL27 RL26
Accessories
RYCOLOK
BSPP FEMALE SWIVEL
BANJO RYCOLOK WITH BSPP
Filters
H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 305
Adaptors – RYCOLOK
RYCOLOK
BSPP RYCOLOK FEMALE SWIVEL
BANJO FEMALE SWIVEL FEMALE SWIVEL
STAPLE BOLT DASH FEMALE SWIVEL WITH BSPP BANJO BOLT
SIZE SIZE SIZE BSPP BANJO & BONDED SEALS
Example:
Order Part No RL21D-xx for pack.
(D is added after RL21).
Intro
BALL VALVE BALL VALVE
MAXIMUM RYCOLOK RYCOLOK
STAPLE SIZE DASH WORKING MALE FEMALE FIXED
Hose
mm SIZE PRESSURE FEMALE FIXED FEMALE FIXED
Couplings
25 25 -2525 350 5100 RL166F-2525 RL167F-2525
32 32 -3232 250 3625 RL166F-3232 RL167F-3232
40 40 -4040 160 2320 RL166F-4040 RL167F-4040
50 50 -5050 160 2320 RL166F-5050 RL167F-5050
Adaptors
BALL VALVE
MAXIMUM RYCO SUPERLOK
Accessories
STAPLE SIZE DASH WORKING FEMALE FIXED
mm SIZE PRESSURE FEMALE FIXED
Note:
RL166F, RL167F and RL167SF Series Ball Valves have a "Butterfly" style Safety Handle that requires
the handle to be lifted before turning to open or close the Ball Valve.
Technical
The brass nut securing the handle extends past the handle, and has a 6,5 mm hole that allows fitment
of a padlock. This prevents the handle from being lifted to avoid deliberate, or inadvertent turning
from its desired position.
C O N N E C T I N G P A R T N E R S H I P S Page 307
Adaptors – Ball Valves & RYCOLOK Components
RYCOLOK
RL22 RL180 RL195
SEAL KIT
RYCOLOK MALE
STAPLE DASH O RING & RYCOLOK MALE RYCOLOK MALE
SIZE SIZE BACKUP KIT O RING BACKUP
Intro
Accessories
Hose
Quick Release Couplings
page 318-328
Couplings
Adaptors
RL20 Ball Valves & RCV Check Valves
page 334–335
Accessories
Airline Couplings
page 336–344
Assembly Equipment
Filters
page 345-350
Technical
Page 309 Q U A L I T Y H I - F L O W C O U P L I N G S
R1620 EASY TEST
Page 310 Q U A L I T Y H O S E A N D F I T T I N G S
R1620 EASY TEST – Test Point Couplings
Intro
or can be installed temporarily while testing is performed.
BSPP/NPT BT BP NT
Hose
BSPP MALE
THREAD SIZE DASH SIZE BSPT MALE RUBBER SEAL NPT MALE
Couplings
METRIC MR MP MM
Adaptors
METRIC MALE METRIC MALE METRIC MALE
THREAD SIZE DASH SIZE O RING SEAL RUBBER SEAL METAL SEAL
Accessories
M16x2,0 M14x1,5 -14 R1620-MM14
Filters
UN O RING MALE
THREAD SIZE DASH SIZE (O RING BOSS)
H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 311
R1620 EASY TEST – Inline Adaptors
BSP S160
BSPT MALE
BSPP FEMALE SWIVEL
THREAD SIZE DASH SIZE M16x2,0 TEST POINT
A B C PART NO
1/4 1/4 M16x2,0 -040416 S160-040416
3/8 3/8 M16x2,0 -060616 S160-060616
1/2 1/2 M16x2,0 -080816 S160-080816
3/4 3/4 M16x2,0 -121216 S160-121216
1 1 M16x2,0 -161616 S160-161616
1.1/4 1.1/4 M16x2,0 -202016 S160-202016
JIC S159
JIC MALE
JIC FEMALE SWIVEL
THREAD SIZE DASH SIZE M16x2,0 TEST POINT
A B C PART NO
7/16 7/16 M16x2,0 -070716 S159-070716
9/16 9/16 M16x2,0 -090916 S159-090916
3/4 3/4 M16x2,0 -121216 S159-121216
7/8 7/8 M16x2,0 -141416 S159-141416
1.1/16 1.1/16 M16x2,0 -171716 S159-171716
1.5/16 1.5/16 M16x2,0 -212116 S159-212116
1.5/8 1.5/8 M16x2,0 -262616 S159-262616
Page 312 Q U A L I T Y H O S E A N D F I T T I N G S
R1620 EASY TEST – Inline Adaptors
Intro
SAE FLANGE S961 S962
Hose
NOMINAL NOMINAL CODE 61 CODE 62
FLANGE FLANGE CODE 61 FLAT CODE 62 FLAT
SIZE SIZE THREAD SIZE DASH SIZE M16x2,0 TEST POINT M16x2,0 TEST POINT
A B C PART NO PART NO
Couplings
3/4 3/4 M16x2,0 -121216 S962-121216
1 1 M16x2,0 -161616 S961-161616 S962-161616
1.1/4 1.1/4 M16x2,0 -202016 S961-202016 S962-202016
1.1/2 1.1/2 M16x2,0 -242416 S961-242416 S962-242416
2 2 M16x2,0 -323216 S961-323216 S962-323216
NOTE:
Longer bolts are required when mounting S961 and S962 Inline Test Adaptors between an SAE Flange Hose Coupling
Adaptors
and an SAE Flange Port.
Fastening Kits, consisting of the four hex head Long Bolts, four Spring Washers, and O Ring are available. See table below:
Accessories
NOMINAL CODE 61 CODE 62 CODE 61 CODE 62
FLANGE DASH FASTENING KIT FASTENING KIT FASTENING KIT FASTENING KIT
SIZE SIZE UNC BOLTS UNC BOLT METRIC BOLT METRIC BOLTS
Filters
C O N N E C T I N G P A R T N E R S H I P S Page 313
R1620 EASY TEST – Test Hose
Reinforcement: Couplings:
One braid of synthetic yarn (Polyester). 7200 Series Two Piece Crimp page 315.
Contact RYCO Hydraulics Technical Department for
Cover: assembly instructions.
Black, oil and abrasion resistant thermoplastic (Polyamide).
RT7 Hose Working Pressures and Dimensions 1 bar = 14.5 psi 1 MPa = 10 bar
MIN. NOM.
MAXIMUM MINIMUM BENDS AV. HOSE
PART NO HOSE SIZE ID WORKING PRESSURE* BURST PRESSURE* RADIUS WEIGHT OD
From -20ºC to 0ºC From 0ºC to 30ºC From +30ºC to +50ºC From +50ºC to +80ºC From +80ºC to +100ºC
PART NO (-4ºF to +32ºF) (+32ºF to +86ºF) (+86ºF to +122ºF) (+122ºF to +176ºF) (+176ºF to +212ºF)
bar psi bar psi bar psi bar psi bar psi
RT7-M02 768 11140 693 10050 630 9135 542 7860 485 7030
RT7-M02 463 6710 418 6060 340 4930 327 4740 293 4250
HOSE ASSEMBLIES
Two combinations of hose couplings with RT7-M02 Test Hose Assemblies are available as easy to order assemblies:
R1621-xxxx
7262-M0216 (M16x2,0)
swivels both ends
Standard lengths available are: R1621-200, 400, 600, 800, 1000, 1200, 1500, 2000, 2500, 3000, 4000, 5000,6000
R1622-xxxx
7262-M0216 (M16x2,0)
swivel one end,
7202G-M0204 (1/4'' BSP Gauge)
swivel other end
Standard lengths available are: R1622-200, 400, 600, 800, 1000, 1200, 1500, 2000, 2500, 3000, 4000, 5000, 6000
Other couplings combinations can be ordered as hose assemblies using, Hose Part No*Length*Coupling End 1*Coupling End 2;
for example RT7-M02*3000*7204-M0207*7262-M0216
Page 314 Q U A L I T Y H O S E A N D F I T T I N G S
R1620 EASY TEST – Couplings for Test Hoses
PLASTIC PLUG
Intro
INCLUDED
BSPP BSPP
HOSE THREAD FEMALE SWIVEL FEMALE SWIVEL
PART NO SIZE DASH SIZE 60º CONE SEAT GAUGE SEAT
Hose
RT7-M02 1/2 -M0208 7202G-M0208
RT7-M04 1/4 -M0404 7202-M0404 7202G-M0404
JIC 7204
PLASTIC PLUG
Couplings
INCLUDED
JIC
HOSE THREAD FEMALE SWIVEL
PART NO SIZE DASH SIZE 37º SEAT
inch PART NO
RT7-M02 7/16 -M0207 7024-M0207
Adaptors
RT7-M02 9/16 -M0209 7204-M0209
RT7-M04 7/16 -M0407 7204-M0407
RT7-M04 9/16 -M0409 7204-M0409
CP01-M02
Accessories
PLASTIC PLUG
INCLUDED
METRIC
HOSE THREAD SUITS M16x2,0
PART NO SIZE DASH SIZE TEST POINT
mm PART NO
RT7-M02 M16x2,0 -M0216 7262-M0216
Filters
PART NO PART NO
RT7-M02 750-M02 CP01-M02
RT7-M04 750-M04
NOTE: CP01-M02 is included with 7262-M0216. 750 Spring must be ordered separately.
H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 315
R1620 EASY TEST – Adaptors
M16x2,0 FEMALE
THREAD SIZE DASH SIZE BSPP or NPT FEMALE
A B PART NO
M16x2,0 1/4 BSPP -1604 C81-1604
M16x2,0 1/2 BSPP -1608 C81-1608
M16x2,0 1/4 NPT -1604 C81N-1604
CONVERSION CONVERSION
THREAD SIZE DASH SIZE JOINER ADAPTOR ADAPTOR
REDUCING ADAPTORS
C24-1004 can be used with many other RYCO M and S Series adaptors, allowing R1620-MR10 Test Points to be plumbed
into the hydraulic system.
A B PART NO
M10x1,0 1/4 -1004 C24-1004
Page 316 Q U A L I T Y H O S E A N D F I T T I N G S
R1620 EASY TEST – Gauges and Test Kits
Intro
TECHNICAL DATA Accuracy Class:
Case: ±1.6% of full scale, per EN 837-1/6
Hose
Stainless Steel. Operating Temperature Range:
O Ring seal between case and entry stem. From -20°C to +60°C (-4°F to +140°F).
Pressure relief in case top. Working Pressure:
Window: Steady: 3/4 of full scale value
Clear plastic. Fluctuating: 2/3 of full scale value
Scale Markings: Short time: full scale value
Dual scale. Marked in bar (outer scale) and psi (inner scale).
NOTE: There is a Triangle symbol marked on the face of
Connecting Thread:
Couplings
the Pressure Gauge at 3/4 of full scale reading.
Brass, bottom entry 1/4” BSPP. The Pressure Gauge must not be continually subjected to
Damping: pressures above 3/4 of full scale reading, or damage to the
Glycerine filled. Bourdon Tube may occur.
Adaptors
1/4 BSPP -003 -1 to 3 RG01-003 RYCO RG01 gauges are delivered with the yellow ‘Vent Lever’
in the ‘Closed’ position, as seen in the picture on the left.
1/4 BSPP -010 0 to 10 RG01-010 During normal operation, the yellow ‘Vent Lever’ of needs
1/4 BSPP -016 0 to 16 RG01-016 to be moved to the ‘Open’ position to allow the case to
‘breathe’, see picture on right.
1/4 BSPP -025 0 to 25 RG01-025
1/4 BSPP -040 0 to 40 RG01-040
1/4 BSPP -060 0 to 60 RG01-060
Groove in
Accessories
1/4 BSPP -100 0 to 100 RG01-100 ‘Vent Lever’,
1/4 BSPP -160 0 to 160 RG01-160 visible when
closed.
1/4 BSPP -250 0 to 250 RG01-250 CLOSED OPEN
1/4 BSPP -400 0 to 400 RG01-400 NOTE: The indicator may not be on 'zero' upon initial supply,
1/4 BSPP -600 0 to 600 RG01-600 this is not a fault of the gauge. Simply open the Vent Lever
to relieve the pressure within the case.
C O N N E C T I N G P A R T N E R S H I P S Page 317
R80, R81, R82, R85 & R86 – Poppet Check Quick Release Couplings
RECOMMENDED FOR: -08,-12 & -16 Nominal Body Sizes of R81, R82, R85 & R86
General purpose steel hydraulic couplings. Heavy Duty Plating. Series can be interconnected to same Nominal Body Size.
Typical applications include; industrial equipment, hydraulic Individual Nominal Body Sizes of R80, R81, R82 & R86
hand tools, agricultural machinery, construction and mobile Series, and -08, 12 & -16 Nominal Body Sizes of R85 Series,
plant, hydraulic cylinders, test rigs and power packs, logging can be connected to same Nominal Body Size of R91, R94
equipment, mining machinery, oil processing and steel production. & R96 Series (Ball Check Valves), however the lower of the
FEATURES: flow rates and working pressures apply.
Poppet Check Valves with rubber poppet seal for improved TECHNICAL DATA
sealing when disconnected. Check Valves automatically close on Seals: Nitrile (Buna N) O Rings. Back Up Washer
disconnection, and open on connection. prevents extrusion of O Ring at high pressures.
Single Acting Sleeve is manually retracted to connect, or disconnect. Operating Temperature Range:
Push/Pull Sleeve can be moved in either direction to connect, From -20°C to +125°C (-4°F to +257°F).
or disconnect. When sleeve is held firmly by hand, or in a bracket, Working Pressure: See chart below.
Male Tip will simply push in to connect to Female Body. Pressure Drop and Nominal Flow Rates:
1/2” Nominal Body Sizes can be mounted in dual breakaway See pages 326 and 328. Improved flow and less pressure
bracket, protecting hose from damage if subjected to excessive drop compared to Ball Type Check Valves.
pulling force, allowing coupling halves to break apart, eg. a Fluid Compatibility: Mineral/petroleum based hydraulic oils.
towed farm implement disconnecting from tractor. See page 320. Specifications and Cross Reference:
RYCO Quick Release Couplings have full spanner hex for R85 Series: all sizes conform to ISO Type A and cross refer-
ease of installation and extra balls in locking mechanism for ence with other ISO Type A couplings.
extra security. R80, R81, R82 & R86 Series: 1/2”, 3/4” & 1” Nominal Body
Couplings are able to swivel when unpressurised, reducing sizes conform to ISO Type A and cross reference with other ISO
hose kinking and twisting. This feature reduces twist on the Type A couplings.
hose; the couplings should not be used as swivel joints. 1/4”, 3/8” & 1/2” Nominal Body sizes cross reference with
Pioneer and Safeway. See page 321 for cross reference listing.
SINGLE ACTING SLEEVE POPPET CHECK VALVES DIMENSIONS IN mm
RYCO PART NUMBER MAXIMUM d L1 L2 L3
FEMALE NOM. WORKING PRESSURE LENGTH LENGTH LENGTH
THREAD BODY FEMALE MALE COMPLETE DIAMETER COUPLED FEMALE MALE SPANNER
SIZE SIZE BODY TIP COUPLING bar psi OF SLEEVE TOGETHER BODY TIP HEX SIZE
1/4 BSPP 1/4 R80-04F R80-04M R80-04FM 350 5100 27 76 56 38 19
3/8 BSPP 3/8 R80-06F R80-06M R80-06FM 350 5100 34 85 63 43 24
1/2 BSPP 1/2 R81-08F R81-08M R81-08FM 300 4350 38 96 70 48 27
3/4 BSPP 3/4 R82-12F R82-12M R82-12FM 250 3625 45 114 85 57 34
1 BSPP 1 R82-16F R82-16M R82-16FM 250 3625 52 131 99 65 41
1/4 NPT 1/4 R85-04F R85-04M R85-04FM 350 5100 26 70 49 35 19
3/8 NPT 3/8 R85-06F R85-06M R85-06FM 350 5100 30 85 61 43 22
3/4 NPT 3/4 R85-12F R85-12M R85-12FM 250 3625 45 114 85 57 34
1 NPT 1 R85-16F R85-16M R85-16FM 250 3625 52 131 99 65 41
3/4 UNO 1/2 R86-12F R86-12M R86-12FM 300 4350 38 96 70 48 27
PUSH/PULL SLEEVE POPPET CHECK VALVES DIMENSIONS IN mm
RYCO PART NUMBER MAXIMUM d L1 L2 L3
FEMALE NOM. WORKING PRESSURE LENGTH LENGTH LENGTH
THREAD BODY FEMALE MALE COMPLETE DIAMETER COUPLED FEMALE MALE SPANNER
SIZE SIZE BODY TIP COUPLING bar psi OF SLEEVE TOGETHER BODY TIP HEX SIZE
1/2 BSPP 1/2 R81-08P R81-08M R81-08PM 300 4350 38 96 70 48 27
1/2 NPT 1/2 R85-08P R85-08M R85-08PM 300 4350 38 96 70 48 27
3/4 UNO 1/2 R86-12P R86-12M R86-12PM 300 4350 38 96 70 48 27
7/8 UNO 1/2 R86-14P R86-14M R86-14PM 300 4350 38 110 74 58 30
Page 318 Q U A L I T Y H O S E A N D F I T T I N G S
R91, R94 & R96 – Ball Check Valves Quick Release Couplings
Intro
Single Acting Sleeve Push/Pull Sleeve
Hose
RECOMMENDED FOR: Couplings are able to swivel when unpressurised, reducing
General purpose steel hydraulic couplings. Heavy Duty Plating. hose kinking and twisting. This feature is to reduce twist on
Typical applications include; industrial equipment, hydraulic hose; the couplings should not be used as swivel joints.
Couplings
hand tools, agricultural machinery, construction and mobile Individual Nominal Body Sizes of R91, R94 & R96 Series can
plant, hydraulic cylinders, test rigs and power packs, logging be interconnected. Can be connected to same Nominal Body
equipment, mining machinery, oil processing and steel production. Size of R80, R81, R82, R86, and -08, -12 & -16 Nominal
Body Sizes of R85 Series (Poppet Check Valves), however the
FEATURES:
lower of the flow rates and working pressures apply.
• Pprecision machined for long reliable life (some slight weeping
may occur if couplings are pressurised when disconnected).
TECHNICAL DATA
Check Valves automatically close on disconnection, and open
Seals: Nitrile (Buna N) O Rings. Back Up Washer prevents
on connection.
extrusion of O Ring at high pressures.
• Single Acting Sleeve is manually retracted to connect, or Operating Temperature Range:
disconnect.
Adaptors
From -20°C to +125°C (-4°F to +257°F).
• Push/Pull Sleeve can be moved in either direction to connect , Working Pressure: See chart below.
or disconnect. When sleeve is held firmly by hand, or in a bracket,
Pressure Drop and Nominal Flow Rates:
Male Tip will simply push in to connect to Female Body.
1/2” Nominal Body Sizes can be mounted in dual breakaway
See pages 326 and 328.
Fluid Compatibility:
bracket, protecting hose from damage if subjected to excessive
pulling force, allowing coupling halves to break apart, eg. a Mineral/petroleum based hydraulic oils.
towed farm implement disconnecting from tractor. See page 320. Specifications and Cross Reference:
• RYCO Quick Release Couplings have full spanner hex for 1/2”, 3/4” & 1” Nominal Body sizes conform to ISO Type A
ease of installation and extra balls in locking mechanism for and cross reference with other ISO Type A couplings.
Accessories
extra security. 1/4”, 3/8” & 1/2” Nominal Body sizes cross reference with
Pioneer and Safeway. See page 321 for cross reference listing.
THREAD BODY FEMALE MALE COMPLETE DIAMETER COUPLED FEMALE MALE SPANNER
SIZE SIZE BODY TIP COUPLING bar psi OF SLEEVE TOGETHER BODY TIP HEX SIZE
1/2 BSPP 1/2 R91-08P R91-08M R91-08PM 250 3625 38 96 70 48 27
1/2 NPTF 1/2 R94-08P R94-08M R94-08PM 250 3625 38 96 70 48 27
3/4 UNO 1/2 R96-12P R96-12M R96-12PM 250 3625 38 96 70 48 27
H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 319
R80, R81, R82, R85, R86, R91, R94 & R96 – Accessories & Spare Parts
1/2” Nominal Body Size Quick release Couplings can be A Push/Pull Sleeve coupling mounted in breakaway
mounted in dual breakaway bracket, by means of circlips bracket will allow male tip to push-to-connect.
around sleeve. This protects hose from damage if subjected A Single Acting coupling requires coupling to be pushed
to excessive pulling force, allowing coupling halves to break forward from behind breakaway bracket to connect.
apart, eg. a towed farm implement disconnecting from tractor.
R86D-14SK 5 ea -14 Seal Kit (O Ring and Teflon Back Up Washer) R86-14F
RUBBERISED DUST CAPS AND PLUGS (DP = DUST PLUG; DC = DUST CAP)
SUITS BLACK NUMBER RED NUMBER
Page 320 Q U A L I T Y H O S E A N D F I T T I N G S
R80, R81, R82, R85, R86, R91, R94 & R96 Series Technical Data
RECOMMENDED MAXIMUM PRESSURE FOR CONNECTION & DISCONNECTION
Trapped pressure in couplers may make it difficult to connect or disconnect. Shown below are ISO Recommended Maximum
Internal Pressure for Connection and Disconnection by hand.
NOMINAL BODY SIZE bar psi NOMINAL BODY SIZE bar psi
Intro
1/4” 10 145 3/4” 3,2 45
3/8” & 1/2” 6,3 90 1” 2,5 35
Hose
R80-04F R80-04M R80-04FM 4050-2P 4010-2P
R94-04F R94-04M R94-04FM 4050-2 4010-2 S45-2 S41-2 S40-2
3/8” INDUSTRIAL/AGRICULTURAL
R80-06F R80-06M R80-06FM 4050-3P* 4010-3P*
R94-06F R94-06M R94-06FM 4050-3 4010-3 S45-3 S41-3 S40-3
1/4” ISO A CONFORMS TO ISO 7241-1 SERIES A
R85-04F R85-04M R85-04FM 6601-4-4 6602-4-4 S565-2 S561-2 S56-2
3/8” ISO A CONFORMS TO ISO 7241-1 SERIES A
Couplings
R85-06F R85-06M R85-06FM 6601-6-6 6602-6-6 S565-3 S561-3 S56-3
1/2” ISO A CONFORMS TO ISO 7241-1 SERIES A, ISO 5675, AS2393, SAE J1036
R81-08F R81-08M R81-08FM 6601-8-10* 6602-8-10* S25-4P* S71-4P* S20-4P*
R81-08P R81-08M R81-08PM S45-4P* S71-4P* S40-4P*
R85-08P R85-08M R85-08PM 6601-8-10 6602-8-10 S565-4 S561-4 S56-4
R86-12F R86-12M R86-12FM 6608-8-10 6610-8-10 S25-15P S71-15P S20-15P
R86-12P R86-12M R86-12PM S45-15P S71-15P S40-15P
R91-08F R91-08M R91-08FM 4050-4* 8010-4* S25-4* S71-4* S20-4*
R91-08P R91-08M R91-08PM 4250-4* 8010-4* S45-4* S71-4* S40-4*
Adaptors
R94-08F R94-08M R94-08FM 4050-4 8010-4 S25-4 S71-4 S20-4
R94-08P R94-08M R94-08PM 4250-4 8010-4 S45-4 S71-4 S40-4
R96-12P R96-12M R96-12PM 4050-15 8010-15 S45-15 S71-15 S40-15
3/4” ISO A CONFORMS TO ISO 7241-1 SERIES A, ISO 5675
R82-12F R82-12M R82-12FM 6601-12-12* 6602-12-12* S565-6* S561-6* S56-6*
R85-12F R85-12M R85-12FM 6601-12-12 6602-12-12 S565-6 S561-6 S56-6
1” ISO A CONFORMS TO ISO 7241-1 SERIES A
R82-16F R82-16M R82-16FM 6601-16-16* 6602-16-16* S565-8* S561-8* S56-8*
Accessories
R85-16F R85-16M R85-16FM 6601-16-16 6602-16-16 S565-8 S561-8 S56-8
1/4 NPTF 3/8 R100-04F R100-04M R100-04FM R100-06DP R100-06DC 700 10000
3/8 NPTF 3/8 R100-06F R100-06M R100-06FM R100-06DP R100-06DC 700 10000
DIMENSIONS IN mm
NOM. d DIAMETER L1 LENGTH L2 LENGTH L3 LENGTH
THREAD BODY OF DIAMETER COUPLED FEMALE MALE
SIZE SIZE SLEEVE MALE TIP HEX 1 HEX2 TOGETHER BODY TIP
R100-04FMPC
SPARE PARTS is complete 1/4” Male and Female
PART NO DESCRIPTION SUITS Coupling, with Dust Plug and Dust Cap.
R100-06FMPC
is complete 3/8” Male and Female
R100D-06TO 5 ea O Ring and Teflon Back Up Washer R100-06F, R100-04F Coupling, with Dust Plug and Dust Cap.
Page 322 Q U A L I T Y H O S E A N D F I T T I N G S
R110 Series Flat Face Valve Quick Release Couplings
Intro
RECOMMENDED FOR: TECHNICAL DATA
Wherever hydraulic oil spillage is a safety, or environmental Connection and disconnection:
Hose
hazard, either in plant or in the field. Flat Face Valve design Connects against 17,2 bar/250 psi static pressure.
minimises fluid loss on disconnection for a cleaner, safer Female Body and Male Tip:
environment. Recommended for quick changeover of Steel, zinc plated and passivated (CrVI free) for corrosion
hydraulic hand tools in “cherry picker” platforms, and in resistance.
the mining, road construction and maintenance fields, as Operating Temperature Range:
well as many industrial applications. From -20°C to +125°C (-4°F to +257°F).
FEATURES: Working Pressure:
Heavy Duty Plating. See chart below.
Couplings
High flow rates with low pressure loss. Pressure Drop and Nominal Flow Rates:
Low fluid spillage and air inclusion during connection and See pages 327 and 328.
disconnection. Fluid Compatibility:
Easily cleaned exterior surfaces reduce possibility of Mineral/petroleum based hydraulic oils.
contamination of hydraulic system. Specifications:
Easy, one-handed automatic push-to-connect operation All sizes comply with ISO 16028.
when either half of coupling is solid mounted. Sleeve does 3/8” Nominal Body size also conforms to HTMA
not have to be retracted to enable connection. Connects dimensions (Hydraulic Tool Manufacturers Association),
against 17,2 bar/250 PSI static pressure. and Specification ANSI/NFPA T3.20.15-1991.
Rotating Sleeve Lock safety feature (simply rotate the Cross Reference:
Adaptors
retracting sleeve) guards against unintentional RYCO R110 Series cross reference with the following Series:
disconnection. Cannot be disconnected unless pin and Parker FEM, Snaptite 74, Aeroquip FD 89, Faster FFI/FFN,
recess on sleeve are aligned. Safeway FF/FFE 491/495.
To disconnect, rotate the sleeve to align pin and recess on RYCO R110 Series will cross reference with other couplings
sleeve. Pull back the sleeve and the halves pop apart. manufactured to comply with ISO 16028.
Accessories
BODY SIZE FEMALE MALE COMPLETE DIAMETER COUPLED FEMALE MALE SPANNER
SIZE BSPP BODY TIP COUPLING bar psi OF SLEEVE TOGETHER BODY TIP HEX SIZE
PART NO DESCRIPTION
R110D-08MTO 5ea O Ring and Back Up Washer, suits R110-0808M & R110-0812M
R110D-12MTO 5ea O Ring and Back Up Washer, suits R110-1212M & R110-1216M
R110-06MC DUST CAP, suits R110-0606M and R110-0608M
R110-06FC DUST CAP, suits R110-0606F and R110-0608F
R110-08MC DUST CAP, suits R110-0808M and R110-0812M
R110-08FC DUST CAP, suits R110-0808F and R110-0812F
H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 323
R120 Thread to Connect Heavy Duty Quick Release Couplings
Dust Plug
Page 324 Q U A L I T Y H O S E A N D F I T T I N G S
R130 High Flow Quick Release Couplings
Intro
RECOMMENDED FOR: TECHNICAL DATA
Hose
RYCO R130 High Flow Quick Release Couplings are general Female Body and Male Tip:
purpose steel hydraulic couplings, recommended for use Steel, zinc plated and passivated (CrVI free) for corrosion
in applications where high flow and low pressure drop are resistance.
important. Typical applications are mobile plant including Seals:
tip trucks; industrial equipment; test rigs and power packs; Two Nitrile (Buna N) O Rings.
logging and mining; greasing equipment; oil processing; Back Up Washer -06 and -08 sizes.
and steel production. Operating Temperature Range:
FEATURES: From -20°C to +125°C (-4°F to +257°F).
Couplings
Double O Rings in Female Body seal against Male Tip for Working Pressure:
extra fluid security. See chart below.
Single Acting Sleeve is manually retracted to connect or Pressure Drop and Nominal Flow Rates:
disconnect. See pages 327 and 328.
Safety Locking Ring safety feature (move the Safety Locking Fluid Compatibility:
Ring forward until it meets the Sleeve, then rotate clockwise Mineral/petroleum based hydraulic oils.
approximately 60°. This helps prevent the Coupling from Cross Reference:
being disconnected unintentionally). TEMA 3800, 5000, 7500 and 10000 series.
Poppet Check Valves feature rubber poppet seal for improved CEJN 525 series
sealing when disconnected. See table below.
Adaptors
Check Valves automatically close on disconnection and
open on connection.
Accessories
BSPP SIZE BODY TIP COUPLING bar psi OF SLEEVE TOGETHER BODY TIP 1 2
SPARE PARTS
Technical
PART NO DESCRIPTIION
R130D-06SK 5 ea. SEAL KIT, suits R130-06F (O Rings and Back Up Washer)
R130D-08SK 5 ea. SEAL KIT, suits R130-08F (O Rings and Back Up Washer)
R130D-12SK 5 ea. SEAL KIT, suits R130-12F (2 different size O Rings)
R130D-16SK 5 ea. SEAL KIT, suits R130-16F (2 same size O Rings)
Safety Locking Ring locked
C O N N E C T I N G P A R T N E R S H I P S Page 325
Pressure Drop Graphs
NOTE:
The point marked on the Flow Rate curve is the Nominal Flow Rate value based on maximum flow velocity of oil through
the coupling of 9 metres per second. It is the preferred Maximum Flow Rate for maximum life of seals.
See page 328 more information.
R80, R81, R82, R85 & R86 SERIES – POPPET CHECK VALVES
Page 326 Q U A L I T Y H O S E A N D F I T T I N G S
Pressure Drop Graphs
Intro
Hose
Couplings
NOTE: Dash numbers for the R110 Series in
these graphs refers to the Nominal Body Size
of the Coupling, see page 323.
Adaptors
R120 SERIES – THREAD TO CONNECT HEAVY DUTY QUICK RELEASE COUPLINGS
H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 327
Nominal Flow Rates for Quick Release Couplings
NOTES:
1. Nominal Flow Rate values are based on maximum flow velocity of oil through the coupling of 9 metres per second.
It is the preferred Maximum Flow Rate for maximum life of seals.
2. Flow Rate For 2,0 bar Pressure Drop values may be used in some applications; but they may reduce seal life.
Contact RYCO Hydraulics Technical Department for more information.
3. The data applies to oil of 32 centistoke viscosity, as specified in ISO 7241/2 Test Methods for Quick-action Couplings.
For oils of viscosity other than 32 centistokes, the change in flow rate and pressure drop is NOT LINEAR.
Contact RYCO Hydraulics Technical Department for more information.
See page 391 for graph of Viscosity Change with Temperature for popular mineral oil based hydraulic oils.
4. To convert Litres per Minute to Gallons per Minute:
for Imperial Gallons per Minute, divide Litres per Minute by 4.54
for US Gallons per Minute, divide Litres per Minute by 3.78
Page 328 Q U A L I T Y H O S E A N D F I T T I N G S
RCS and RCD Mounting Clamps
Intro
RCS SERIES – SINGLE RCD SERIES – DOUBLE
RECOMMENDED FOR: TECHNICAL DATA
Fast, economic and safe mounting of hydraulic hose and Specification:
Hose
hydraulic tube onto machinery and steelwork. RCS and RCD Series Mounting Clamps comply with
The jaws of the clamp grip the hose or tube to reduce Specification DIN 3015.
vibration, and help absorb noise and shocks. Operating Temperature:
Ordering Details: From -30°C to +90°C (-22°F to +194°F).
Order as Complete Clamps: Materials:
RCSD and RCDD are packs of 5 complete clamps. Bottom Plate: Steel, zinc plated and passivated (CrVI free).
(“D” is added after RCS and RCD, for example RCSD-06
is a pack of components for 5 complete RCS-06 clamps.) Jaws: Green, polypropylene. Upper and lower jaws are
Couplings
Complete Clamps are supplied unassembled. identical, and size is moulded into each half.
Order as Individual Components: Black, self-extinguishing polyamide jaws, are available
Standard Pack Size for Components is 50 pieces for on request.
Groups 1 to 3, and 25 pieces for Groups 4 and 5. Top Plate: Steel, zinc plated and passivated (CrVI free).
Size Selection: Bolts: Steel, plated.
RCS Series Clamps are available with nominal diameters Rails: Steel, unplated.
from 6 mm to 50,8 mm, RCD Series Clamps are available
Rail Nuts: Aluminium.
with nominal diameters from 6 mm to 42 mm. The Nominal
Diameter Size of the Clamp is the minimum diameter range Stacking Plates: Steel, zinc plated and passivated (CrVI free).
of the Clamp, for example, a 20 mm clamp suits Outside
Adaptors
Diameters from 20,0 mm up to 21,9 mm. After assembly, the
two Jaw halves of a correctly chosen Clamp should not contact
each other.
NOM. T1A T2A T3KA H12A SUITS HOSE TYPE & SIZE
CLAMP T1D T2D T3KD H12D
SIZE T1F T2S H12S RQP1 RQP2 RQP6 TXA2D HSPA HSHA DF2A PL1 RTH1
mm
Accessories
10 PL13 RTH14
12 -3 -4 PL14 RTH16
12,7 -4 -5 RQP14 RQP64
14 RQP24 RQP65 DF24A PL15
15 -5 -4 -6 RQP15
16 -6 RQP16 RQP25 RQP66 PL16 RTH18
18 HSP04A DF26A
19 -6 -8 RQP26 RTH110
20 -8 -06 RQP18 RQP68 HSP06A DF28A PL18
Filters
22 -10 -8 -10 -08 RQP110 RQP28 RQP610 TXA28D HSP08A PL110 RTH112
25,4 -10 RQP210 TXA210D
28 -12 -12 -12 -10 RQP112 RQP212 RQP612 HSP10A DF212A PL112 RTH116
30 -12 TXA212D HSH12A
32 HSP12A
35 -16 -16
38 -16 -16 RQP116 RQP216 TXA216D HSP16A HSH16A
Technical
42 -20
Above details are correct as at time of publication. Selection chart is intended as a guide for the selection of clamps; manufacturing
tolerances may affect size selection. Size selection of clamp should be confirmed with the actual hose to be used.
MOUNTING
Standard mounting is Weld On Bottom Plate. Can also be rail mounted, and can For Groups 1-3 of RCS Series Single Clamps; Double Bottom Plates and
be stacked vertically on top of each other. Multiple Bottom Plates allow mounting of more than one Clamp on a
common bottom plate.
C O N N E C T I N G P A R T N E R S H I P S Page 329
RCS & RCD Mounting Clamps
RCS SERIES
SINGLE CLAMPS RCS-J RCS-PB RCS-PT RCS-BH
NOMINAL
CLAMP COMPLETE JAWS PLATE PLATE BOX HEX
SIZE CLAMP (PAIR) BOTTOM TOP (2 PER CLAMP)
GROUP 1 30 37 20 27 37 42 3 M6 x 30
GROUP 2 30 43 26 33 43 48 3 M6 x 35
GROUP 3 30 50 33 35 45 55 3 M6 x 40
GROUP 4 30 57 40 42 53 62 3 M6 x 45
GROUP 5 30 68 52 58 69 74 3 M6 x 60
GROUP 6 30 86 66 66 77 88 3 M6 X 70
ASSEMBLY INSTRUCTIONS: See page 331.
Page 330 Q U A L I T Y H O S E A N D F I T T I N G S
RCS & RCD Mounting Clamps
Intro
RCD SERIES
DOUBLE CLAMPS RCD-J RCD-PB RCD-PT RCD-BH
NOMINAL
CLAMP COMPLETE JAWS PLATE PLATE BOX HEX
Hose
SIZE CLAMP (PAIR) BOTTOM TOP (1 PER CLAMP)
Couplings
12,7-12,7 RCD-127 RCD-127J
14-14 RCD-14 RCD-14J
2 15-15 RCD-15 RCD-15J RCD-2PB RCD-2PT RCD-2BH
16-16 RCD-16 RCD-16J
18-18 RCD-18 RCD-18J
19-19 RCD-19 RCD-19J
20-20 RCD-20 RCD-20J
3 22-22 RCD-22 RCD-22J RCD-3PB RCD-3PT RCD-3BH
Adaptors
25-25 RCD-25 RCD-25J
25,4-25,4 RCD-254 RCD-254J
28-28 RCD-28 RCD-28J
4 RCD-4PB RCD-4PT RCD-4BH
30-30 RCD-30 RCD-30J
32-32 RCD-32 RCD-32J
35-35 RCD-35 RCD-35J
5 RCD-5PB RCD-5PT RCD-5BH
38-38 RCD-38 RCD-38J
Accessories
42-42 RCD-42 RCD-42J
*NOTE: Part Numbers shown are for standard ribbed jaws. Smooth Bore jaws are also available; add S to end of Part Number.
EXAMPLES: RCD-06S is Part Number for complete clamp with smooth jaws.
RCD-06JS is Part Number for smooth jaws pair.
DIMENSIONS BOLT
mm A B C D E F S MxL
Filters
GROUP 1 30 37 20 25 40 37 3 M6 x 30
GROUP 2 30 53 29 26 43 55 5 M8 x 35
GROUP 3 30 67 36 37 54 70 5 M8 x 40
GROUP 4 30 82 45 42 60 85 5 M8 x 45
GROUP 5 30 106 56 54 72 110 5 M8 x 60
Technical
ASSEMBLY INSTRUCTIONS
Assembly with Bottom Plate. Bolt Torque; see page 333.
Weld metal Bottom Plate in position. (Do not weld with Polypropylene Jaws Assembly with Rail Mount Components and Stacking Components;
in place). Position lower half of Jaws on Bottom Plate. Insert Hose or Tube. see pages 332 and 333.
Position upper half of Jaws over Hose or Tube and secure in place with Top Clamps should be positioned both before and after bends, as near as possible
Plate and Bolt(s). to the bend.
H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 331
RCS & RCD Mounting Clamps
RCS-PD RCS-PM
RAIL - SUPPLIED IN 2 METRE LENGTHS. SUITS RCS AND RCD SERIES CLAMPS. THREE DIFFERENT HEIGHTS.
RAIL NUTS
RC-RN-M6 RC-RN-M8
M6 THREAD SUITS ALL RCS M8 THREAD SUITS RCD
CLAMPS & RCD GROUP 1 CLAMPS GROUPS 2 TO 5 CLAMPS
Page 332 Q U A L I T Y H O S E A N D F I T T I N G S
RCS & RCD Mounting Clamps
STACKING COMPONENTS
Intro
RCS-BS RCS-PS RCD-BS RCD-PS
Hose
SINGLE SINGLE DOUBLE DOUBLE
CLAMP DIMENSIONS CLAMP PLATE DIMENSIONS CLAMP BOLT DIMENSIONS CLAMP PLATE DIMENSIONS
STACKING MxL STACKING FxC STACKING MxL STACKING FxCxH
Couplings
RCS-3BS M6 x 30 RCS-3PS 48 x 33 RCD-3BS M8 x 29 USE RCD-2PS* 32 x 30 x 14
RCS-4BS M6 x 35 RCS-4PS 57 x 40 RCD-4BS M8 x 34 USE RCD-2PS* 32 x 30 x 14
RCS-5BS M6 x 50 RCS-5PS 68 x 52 RCD-5BS M8 x 47 USE RCD-2PS* 32 x 30 x 14
*Group 2 Stacking Plate also suits Groups 3, 4 & 5.
Adaptors
Fasten Bottom Plate or Mounting Rail & RCS Single Clamps must be of the same
Rail Nuts. Position lower half of Jaws; Group to be stacked on top of each
then Hose or Tube; and then upper half other. RCD Double Clamps of different
of Jaws. Secure in place with Stacking Groups of Groups 2 to 5 can be stacked.
Bolt(s), ensuring the extended hex of RCD Double Group 1 Clamps can only
Stacking Bolt(s) protrudes above upper be stacked on other Double Group 1
half of Jaws. Stacking Plate is then Clamps.
placed over Stacking Bolt(s) to prevent Clamps should be positioned both before
the Bolt(s) turning. The next Mounting and after bends, as near as possible to
Clamp can then be mounted on top of the bend.
Accessories
first clamp.
Filters
RECOMMENDED SPACING
MAXIMUM DISTANCE
CLAMP BETWEEN CLAMPS
mm mm
Technical
C O N N E C T I N G P A R T N E R S H I P S Page 333
RL20 and RL20SH BSPP Ball Valves
RL20 RL20SH
Page 334 Q U A L I T Y H O S E A N D F I T T I N G S
RCV BSPP Check Valves
Intro
Hose
RECOMMENDED FOR: TECHNICAL DATA
RYCO RCV Check Valves permit free flow of fluid in one
Ports: BSPP Female.
direction, and prevent flow in the reverse direction.
Body: Carbon Steel, zinc plated and passivated.
Not recommended for use checking high velocity reverse
Poppet Seal: Metal-to-metal seat.
flow resulting in shock conditions.
Spring: Spring steel, chrome finish.
FEATURES: Maximum Working Pressure:
Steel poppet valve with metal-to-metal seat. 200 bar/2900 psi in all sizes.
Couplings
Seven sizes from -0404 (1/4 inch) to -2424 (1.1/2 inch). Operating Temperature:
200 bar/2900 psi working pressure for all sizes. From -10°C to +80°C (+14°F to +176°F).
Two Cracking pressures available:
Fluid Compatibility:
0,35 bar/5 psi standard.
Mineral/petroleum based hydraulic oils.
Optional 3,5 bar/50 psi Springs available.
Flow direction shown by grooves and “IN” stamped at Cracking Pressure:
inlet end. 0,35 bar/5 psi standard.
3,5 bar/50 psi optional. Order RCVSH Heavy Spring.
To Fit RCVSH Heavy Spring: Unscrew slotted retainer,
remove standard spring and replace with heavy spring.
Adaptors
Replace retainer, and screw in until it is distance “S” from
end (see table below). Lock retainer in place with thread
locking fluid.
Accessories
Filters
OPTIONAL S
PART PORT NOMINAL MAXIMUM LENGTH A/F SPRING for
NUMBER BSPP FLOW WORKING PRESSURE OVERALL HEX WEIGHT 3,5 bar RCVSH
H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 335
Super-Hi-Flow
Airline
Couplings
Blow Guns
Air Chucks
Coupling Nipples
Automatic Couplings
Airline Couplings
Intro
Australian designed, for Australian conditions.
SUPER-HI-FLOW
Efficient “Super-Hi-Flow” design produces maximum airflow, with minimum pressure drop.
This means more air-power at your tool...where you need it.
Hose
SELF SEALING – 360° SWIVEL
Couplings can be coupled and uncoupled up to 17,2 bar/250 psi line pressure. The valve in the coupling automatically seals
when your tool is disconnected. Nipple is unvalved. 360° swivel feature allows free movement when unpressurised to avoid hose
kinking or twisting.
THREAD LOCKED
Our Automatic Couplings are thread-locked on assembly to eradicate damage from high frequency vibration.
Couplings
300 Series feature Crimp Ring construction.
Recommended for: General industrial pneumatic use with air compressors, air hoses, blow guns, air driven hand tools,
air supply to spray painting equipment, tyre inflating equipment, etc.
Only RYCO 500R Series Couplings are recommended for Respiratory Breathing Air.
RYCO 500R and all other RYCO Series are NOT RECOMMENDED for Underwater Diving applications.
Adaptors
SPECIFICATIONS
200 SERIES 200S SERIES 290 SERIES 300 SERIES 400 SERIES 500 SERIES 500R SERIES
SERIES BRASS STEEL SUPER-HI-FLOW INDUSTRIAL SUPER-HI-FLOW SUPER-HI-FLOW BREATHING AIR
Accessories
PRESSURE psi 220 290 500 500 220 500 500
-20°C to +80°C
TEMPERATURE RANGE -4°F to +176°F -20°C to +80°C -20°C to +80°C -20°C to +80°C -20°C to +80°C -20°C to +80°C -20°C to +80°C
-4°F to +176°F -4°F to +176°F -4°F to +176°F -4°F to +176°F -4°F to +176°F -4°F to +176°F
MATERIAL
BODY BRASS STEEL STEEL STEEL STEEL STEEL BRASS
HARDENED HARDENED HARDENED HARDENED HARDENED
SLEEVE BRASS BRASS
STEEL STEEL STEEL STEEL STEEL
SEALS NITRILE NITRILE NITRILE NITRILE NITRILE NITRILE NITRILE
Filters
(COUPLING)
PLATING UNPLATED CrVI free CrVI free CrVI free CrVI free RYCOTE
RYCOTE
(SILVER) (SILVER) (SILVER) (SILVER) CrVI free
CrVI free
(NIPPLE)
(NIPPLE)
C O N N E C T I N G P A R T N E R S H I P S Page 337
Airline Couplings
1/4 296
BSPT MALE COUPLING NIPPLE
SUITS 200, 200S & 290 SERIES 5/16 297A
THREAD BRASS STEEL 3/8 298
BSPT PART NO PART NO 1/2 299
BSPT MALE
1/8 204
1/4 202 202S BSPP FEMALE COUPLING NIPPLE
3/8 251S SUITS 200, 200S & 290 SERIES
Page 338 Q U A L I T Y H I - F L O W C O U P L I N G S
Airline Couplings
Intro
CRIMP RING
• INDUSTRIAL STRENGTH construction. The Crimp Ring locks
• BRASS VALVE into grooves in the coupling, and
• STEEL COUPLING ensures that the Coupling cannot be
• HARDENED SLEEVE disassembled by high frequency
Rated at a big 4700 litres per min. (165 CFM). vibrations or shock loads.
Suits RYCO 300 Series Automatic Coupling nipple. “Factory Sealed” for the life of
the Coupling.
Hose
BSPP FEMALE BSPT FEMALE
THREAD/ PART THREAD/ PART
BARB NO BARB NO
BSPT MALE
Couplings
BSPT MALE 1/4 332
HOSE BARB
HOSE BARB 3/8 305
Adaptors
400 SERIES – SUPER-HI-FLOW 90 CFM
• HARD WEARING
• LONG LASTING
• STEEL COUPLING
• HARDENED SLEEVE
Accessories
Rated at 2500 litres per min. (90 CFM).
This Series cross references with Nitto couplings and connects to RYCO 400 Series nipples. 400 COUPLING NIPPLES
THREAD/ PART
400 AUTOMATIC COUPLINGS BARB NO
BSPP FEMALE THREAD/ PART 1/8 410PF
BARB NO BSPP FEMALE
1/4 420PF
1/4 420SF 3/8 430PF
3/8 430SF 1/2 440PF
Filters
BSPT MALE
BSPT MALE 1/8 410PM
1/4 420SM 1/4 420PM
3/8 430SM 3/8 430PM
1/2 440SM 1/2 440PM
Technical
H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 339
Airline Couplings
RYCO 500R Series Couplings are designed for Respiratory Breathing Air applications, where breathing air is supplied to the
operator via air-line. They comply with the relevant clauses of AS/NZS 1716 “Respiratory Protection Devices”.
Additionally, RYCO 500R Series Coupling Nipples have a longer shank than RYCO 500 Series.
RYCO 500 Series Coupling Nipples cannot be connected to RYCO 500R Series Couplings.
Recommended For:
Typical Respiratory Breathing Air applications; work in confined spaces, oxygen deficient or toxic areas, chemical processing and
spraying, spray painting, rescue equipment, asbestos removal, sand blasting, tank cleaning, and fumigation.
RYCO 500R Series Couplings are NOT RECOMMENDED for Underwater Diving applications.
An Independent Test Report, showing compliance of RYCO 500R Series Couplings to AS/NZS 1716-1994 “Respiratory
Protection Devices” is available. This Test Report covers the following clauses of AS/NZS 1716:
Clause 8.3.4 “Connectors and couplings”
”All air-line connections shall be of “safety type” i.e. requiring at least two deliberate actions to separate the connection or coupling”
and
Clause 8.4.6.1 “Strength of (air-line and) couplings”.
How to connect RYCO 500R Series Couplings: How to disconnect RYCO 500R Series Couplings:
Page 340 Q U A L I T Y H I - F L O W C O U P L I N G S
Airline Couplings
Intro
• HARD WEARING Rated at an amazing 2800 litres per min. (100 CFM).
• LONG LASTING This Series cross references with CEJN couplings
• SELF LOCKING and connects to RYCO 500 Series nipple.
• ONE TOUCH OPERATION (see page 337)
• HARDENED SLEEVE
500 COUPLING NIPPLES
500 AUTOMATIC COUPLINGS THREAD/ PART
THREAD/ PART BARB NO
BARB NO BSPP FEMALE
BSPT FEMALE
1/4 503
Hose
1/4 500 3/8 566
3/8 543 1/2 570
1/2 546 SCHRADER LONG 517A
BSPT MALE
BSPT MALE 1/8 504
1/4 501 1/4 502
Couplings
3/8 544 3/8 551
1/2 547 1/2 552
Adaptors
BLOW GUNS
Accessories
PUSH BUTTON BLOW GUN COUPLING PART COUPLING PART
PART STYLE NO STYLE NO
THREAD NO
200 SERIES 222 400 SERIES 422
1/4 BSPP 223 290 SERIES 222 500 SERIES 522
Filters
PART COUPLING
NO STYLE
AIR CHUCKS
Technical
C O N N E C T I N G P A R T N E R S H I P S Page 341
Airline Couplings
HOSE BARBS
Page 342 Q U A L I T Y H I - F L O W C O U P L I N G S
Hang Sell Packs
Intro
Hose
AIRLINE COUPLINGS 1 PER CARD AIRLINE FITTINGS 2 PER CARD
Couplings
1/4 P200 P290 P420SF 1/4 1/4 P207
3/8 P292 P430SF 1/4 3/8 P268S
5/16 1/4 P208
BSPT MALE
5/16 3/8 P267S
1/4 P201 P291 P420SM 3/8 1/4 P209
3/8 P293 P430SM 3/8 3/8 P307
HOSE BARB
Adaptors
1/4 P296 P420SH
5/16 P297A P425SH 1/4 1/4 P236
3/8 P298 P430SH 1/4 3/8 P269S
COUPLING NIPPLES 2 PER CARD 5/16 1/4 P237
5/16 3/8 P261S
BSPP FEMALE THREAD/ 200 290 400 3/8 1/4 P238
Accessories
BARB SERIES SERIES SERIES 3/8 3/8 P262S
HOSE BARB
Filters
H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 343
Hang Sell Merchandisers
Page 344 Q U A L I T Y H I - F L O W C O U P L I N G S
Crimping Equipment/Cut-Off Saws
Intro
HAND PUMP, AIR/ SINGLE OR THREE
HYDRAULIC PUMP PHASE
CRIMP DIAMETER CRIMP DIAMETER
SETTING: SETTING:
COLOUR WHEEL VERNIER DIAL
OPERATION: OPERATION:
MANUAL STOP AUTOMATIC STOP
PAGE 346 PAGE 348
Hose
R16HP 1” HORIZONTAL CRIMPER R32M/R32NC 2” HORIZONTAL CRIMPERS
MAX. HOSE SIZE: MAX. HOSE SIZE:
1 INCH 2 INCH
POWER OPTIONS: POWER OPTIONS:
HAND PUMP 12 VOLT, 24 VOLT,
SINGLE OR THREE
CRIMP DIAMETER
PHASE
SETTING:
VERNIER DIAL CRIMP DIAMETER
Couplings
SETTING:
OPERATION:
VERNIER DIAL OR
MANUAL STOP
COMPUTER CONTROL
OPERATION:
PAGE 347 PAGE 349 AUTOMATIC STOP
Adaptors
HAND PUMP, CS10–12V:
12 VOLT OR 24 VOLT 10 INCH, 12 VOLT
R20HP: CS10–24V:
SCALE PIN, 10 INCH, 24 VOLT
MANUAL STOP
CS14–4HP–415:
R20M-12V & 14 INCH,
R20M-24V: THREE PHASE
VERNIER DIAL,
PAGE 347 PAGE 350
AUTOMATIC STOP
Accessories
Hydraulic Hose Crimpers (also known as Swagers or Swaging Presses) are used to permanently assemble
Crimp Couplings onto Hydraulic Hose.
Filters
Shown on the next five pages are RYCO Hydraulics’ extensive range of Hydraulic Hose Crimpers.
A number of factors need to be considered when choosing a Crimper; and RYCO Hydraulics Customer Service staff are pleased
to assist in identifying the best model to suit your budget and needs.
Factors Include: 1. HOSE SIZES TO BE CRIMPED
Generally, Crimpers are in either 1”, 1.1/4” or 2” Hose Size capacity.
2. POWERING OPTIONS
Technical
Options are; Hand Pump, Auxiliary Pump (eg. air/oil), 12 Volt, 24 Volt, Single Phase, Three Phase.
3. VERTICAL OR HORIZONTAL HOSE FEEDING INTO CRIMPER
4. CRIMP DIAMETER SETTING
Options are; scale pin, colour wheel, vernier dial, computer controlled.
5. METHOD OF OPERATION
Manual or automatic stop when crimping diameter is reached.
C O N N E C T I N G P A R T N E R S H I P S Page 345
Crimping Equipment
RA20HP model incorporates a Hand Pump. RA20 model must be powered by an auxiliary pump unit
such as R13Y Air/Hydraulic pump (below).
RYCO RA20 and RA20HP Series are compact and portable heavy duty swaging presses, featuring simple and rugged
construction. They are ideally suited to applications where small numbers of hose assemblies are required.
Both models will crimp RYCO BITELOK One-Piece Hose
Couplings as follows: DIMENSIONS
T200 Series: 1/4” to 1.1/4”
RA20 RA20HP
T700 Series: 1/4” to 1” (1.1/4” may be crimped using a
three step procedure) Length: 280 mm (11.1”) 700 mm (27.6”)
T900 Series: 3/4” Width: 280 mm (11.1”) 375 mm (15.0”)
Contact RYCO Hydraulics Technical Department for Height: 350 mm (13.8”) 350 mm (13.8”)
capability to crimp each RYCO Coupling Series and size,
and ability to accommodate Compact Elbow and Tube Bend Weight: 80 kg (176 lb) 85 kg (187 lb)
couplings. Additional Die Sets can be purchased to crimp (without oil)
smaller hose sizes.
Hose is fed vertically into the machine from the top.
Retraction of dies is by springs.
Crimp Diameter is set by means of a numbered Colour Wheel
and sliding Indicator Rod.
Manual stop when Crimp Diameter is reached.
Maximum Input Pressure for RA20 and RA20HP is 700 bar
(10,000 psi)
TECHNICAL DATA
Usable Oil Capacity: 0,586 litres DIMENSIONS
Input Air Requirements: between 4 bar (60 psi) and R13Y & R13Y-9000
8 bar (120 psi) compressed air Length: 375 mm (14.7”)
Air Consumption: 255 litres per minute
Width: 142 mm (5.6”)
Air Input Port: 1/4” NPT female at front of pump
Oil Outlet Port: 3/8” NPT female at side of pump Height: 145 mm (5.7”)
Weight: 5,4 kg (11.9 lb)
Page 346 Q U A L I T Y A S S E M B LY E Q U I P M E N T
Crimping Equipment
Intro
supplied with R13Y-9000 Air/Hydraulic Pump, see page 346.
RYCO R16HP is ideally suited for manufacture of, small
numbers of hose assemblies in repair workshops, mobile service
vans and areas where electrical power is not available. It can
be carried to the job site using the built in handle. A built in
drawer (5 compartments) holds Die Sets. Crimping Die Sets clip
into Master Dies, and are released with a twist.
Hose Couplings from 1/4” up to maximum hose size 1” can be
crimped.
Hose
Contact RYCO Hydraulics Technical Department for capability
to crimp each RYCO Coupling Series and size, and ability to
accommodate Compact Elbow and Tube Bend couplings.
Additional Die Sets can be purchased to crimp smaller hose
sizes.
Hose is fed horizontally into the machine from the front only. DIMENSIONS
Retraction of dies is by springs. Crimp Diameter is easily set R16HP
Couplings
by accurate Vernier Scale. When the preset Crimp Diameter is Length: 331 mm (13.0”)
reached, an Indicator Lamp is lit, and operation of the pump
must be manually stopped. Width: 386 mm (15.2”)
Height: 271 mm (10.7”)
Maximum Input Pressure for R16HP is 620 bar (9,000 psi).
Weight: 25 kg (55 lb)
(without oil or dies)
Adaptors
Accessories
RYCO R20HP is portable, and can be carried to the job site. RYCO R20M-12V & R20M-24V models can utilise the DC
It is ideally suited for use in rugged terrain, or areas where electrical power source of an industrial machine or service
electric power is not available or cannot be used for safety vehicle. Crimp Diameter is set by stepless adjustment of
reasons. Crimp Diameter is set by a Control Plate on Scale 10-turn Vernier Scale Dial, to accuracy of ± 0,1 mm. Features
Filters
Pin. Manual Stop when Crimp Diameter is reached. of these machines are; easy Push Button controls, with
Maximum Input Pressure for R20HP is 275 bar (4,000 psi). automatic stop when preset Crimp Diameter is reached. Please
note: photograph shows crimping head on right of motor.
Note: DO NOT use R13Y Air/Hydraulic Pump with R20HP. Standard supply is for crimping head on left of motor.
Contact RYCO Hydraulics Technical department for suitable
Air/Hydraulic Pump options. RYCO R20HP, R20M-12V & R20M-24V will crimp RYCO
Hydraulic Hose Assemblies from low pressure lines, to
DIMENSIONS multi-spiral high pressure assemblies. Hose feeding is
Technical
R20HP R20M-12V, R20M-24V horizontal from both front and rear of machine. Rapid
Retraction of the dies is assisted by two gas spring units.
Length: 487 mm (19.2”) 565 mm (22.2”)
Hose Couplings from 1/4” up to maximum hose size 1.1/4”
Width: 441 mm (17.4”) 523 mm (20.6”) can be crimped.
Height: 389 mm (15.3”) 386 mm (15.2”) Contact RYCO Hydraulics Technical Department for capability
Weight: 62 kg (136 lb) 81 kg (178 lb) to crimp each RYCO Coupling Series and size, and ability to
(without oil or dies) accommodate Compact Elbow and Tube Bend couplings.
Additional Die Sets can be purchased to crimp smaller hose sizes.
H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 347
Crimping Equipment
DIMENSIONS
R20M-1 R20M-3
Length: 597 mm (23.5”) 597 mm (23.5”)
Width: 475 mm (18.7”) 475 mm (18.7”)
Height: 609 mm (24.0”) 609 mm (24.0”)
Weight: 130 kg (286 lb) 130 kg (286 lb)
(without oil or dies)
Page 348 Q U A L I T Y A S S E M B LY E Q U I P M E N T
Crimping Equipment
Intro
on the optional
R32QC Quick
Change Base.
R32M-3 and
R32NC-3 are R32NC-3
similar to R32M-1, MICRO PROCESSOR
however, R32NC-3
has the Micro
CONTROL PANEL
Processor Control The RYCO R32NC-3 is designed for high volume production
Panel shown of hose assemblies.
Hose
above right, in
The NC Micro Processor Control is a state-of-the-art, user-
place of Push
Buttons and friendly control utilising icon symbols and graphics for setting
Vernier Scale Dial swaging parameters. The NC Control even recommends
of R32M-1. the appropriate die set for a given diameter from its tool
management memory.
R32M-12V &
The R32NC-3 has four operation modes:
R32-24V are
similar to 1. Manual mode, swaging and retraction by pressing manual
R20M-12V & buttons
Couplings
R20M-24V shown 2. Automatic mode, swaging and retraction controlled by
on page 347.
touch screen
3. Automatic mode, swaging and retraction operated when the
RYCO R32M Series are compact and efficient swaging fitting touches the automatic backstop supplied with the unit
machines, equally suitable for repair shop applications and 4. Tool change mode
high volume production of hose assemblies. The NC Control can store up to 200 RYCO crimp diameters
They are powered by either a single phase electric motor for various Hose and Coupling Series and size combinations.
(R32M-1), a three phase electric motor (R32M-3), 12 Volt Each combination can be assigned a 15 digit alphanumeric
DC electrical power source (R32M-12V), or 24 Volt DC name for fast and easy user recognition. This ensures that
Adaptors
electrical power source (R32M-24V). every assembly is manufactured to RYCO specified quality
Crimp Diameter is easily set by an accurate 10-turn Vernier standards, and reduces any possibility of incorrect crimping.
Scale Dial, to accuracy of ± 0,1 mm; operation is by Push
Buttons with automatic stop when crimping is complete. The NC Control can also be programmed for die set
Hose is fed horizontally into the machine from the front correction factors, swaging once or twice in each swage
or rear. The horizontal attitude of the swage mechanism cycle, and time delay at the end of the swaging cycle.
provides operators with the most ergonomic position for A swage counter is also included.
crimping, an important consideration especially when large The retraction diameter of the dies may also be programmed,
2” diameter multi spiral assemblies are required. and together with quick die retraction powered by the
Accessories
Rapid retraction of dies is powered by the machine's machine's hydraulics and use of automatic backstop to control
hydraulic system. swage cycle, speed in high volume production is increased.
Crimping Die Sets are easily changed segment by segment using
the hooked hand tool, or the whole die set can be changed in DIMENSIONS
one operation using optional Quick Change equipment. R32M-12V, R32M-24V R32M-1, R32M-3, R32NC-3
Hose Couplings from 1/4” up to maximum hose size 2” can
Length: 630 mm (24.8”) 597 mm (23.5”)
be crimped.
Contact RYCO Hydraulics Technical Department for Width: 545 mm (21.5”) 536 mm (21.1”)
capability to crimp each RYCO Coupling Series and size, Height: 425 mm (16.7”) 630 mm (24.8”)
and ability to accommodate Compact Elbow and Tube Bend Weight: 113 kg (249 lb) 178 kg (392 lb)
Filters
couplings. Additional Die Sets can be purchased to crimp (without oil or dies)
smaller and some larger hose sizes.
the included R32-MTOOL hand held die changing tool, a for quick removal only of Dies when not used with R32QC
complete die change can be facilitated in just seconds. Quick Change Base or
The pins on the R32-MTOOL engage the holes in the Dies. R32QC-WALLRACK.
As the swaging head opens or closes, the dies are released
from, or secured to the swage head. The Dies are held
together by a magnet in the R32-MTOOL until the set is
placed back into the Quick Change Base or Rack.
C O N N E C T I N G P A R T N E R S H I P S Page 349
Crimping Equipment/Cut-Off Saws
Page 350 Q U A L I T Y A S S E M B LY E Q U I P M E N T
Hydraulic Filters
Reservoir Accessories
Pictorial Index – Hydraulic Filters
RIF-10 INLINE SPIN-ON FILTERS 1.1/4” PORTS RIF-12 INLINE SPIN-ON FILTERS 1.1/2” PORTS
PORTS: PORTS:
1.1/4” BSPP 1.1/2” BSPP & SAE
MAX. PRESSURE: CODE 61
10 bar/150 psi MAX. PRESSURE:
FILTRATION: 10 bar/150 psi
10 & 25 MIC ABS FILTRATION:
10 & 25 MIC NOM 10 & 25 MIC ABS
FLOW RATES: 10 & 25 MIC NOM
to 170 LPM FLOW RATES:
PAGES 356-357 PAGES 358-359 to 290 LPM
RIF-06 INLINE SPIN-ON FILTERS 3/4” PORTS RIF14-1 INLINE SPIN-ON FILTER 1” PORTS
PORTS: PORTS:
3/4” BSPP 1” BSPT
MAX. PRESSURE: MAX. PRESSURE:
10 bar/150 psi 7 bar/100 psi
FILTRATION: FILTRATION:
10 & 20 MIC ABS 32 MICRON
10 & 25 MIC NOM FLOW RATES:
FLOW RATES: to 60 LPM
to 70 LPM
PAGES 360-361 PAGE 362
RIF-FA INLINE SPIN-ON FILTERS 3/8” PORTS RHF HEAVY DUTY INLINE FILTERS
PORTS: PORTS:
3/8” BSPT 1/2” to 1.1/2” BSPP
MAX. PRESSURE: MAX. PRESSURE:
7 bar/100 psi 20 bar/290 psi
FILTRATION: FILTRATION:
15, 20, 32 MICRON 10, 25 & 149 MIC
FLOW RATES: FLOW RATES:
to 18 LPM to 150 LPM
RG & REI CLOGGING INDICATORS RIF15 INLINE SPIN-ON WATER TRAP FILTER
RETURN LINE AND PORTS:
SUCTION LINE 1” BSPT
GAUGES AND MAX. PRESSURE:
ELECTRICAL 7 bar/100 psi
INDICATORS
FILTRATION:
15 MICRON
FLOW RATES:
to 60 LPM
Page 352 Q U A L I T Y F I L T E R S A N D A C C E S S O R I E S
Pictorial Index – Reservoir Accessories
RLG & RLGT LEVEL AND TEMPERATURE GAUGES RSCN SUCTION STRAINERS
LENGTHS: PORTS:
76 mm,127 mm & 1/4” to 3” BSPP
Intro
254 mm FILTRATION:
(3”, 5” & 10”) 149 MICRON
FLOW RATES:
12 to 600 LPM
Hose
RD DIFFUSERS R60 AND R300 AIR BREATHER FILTERS
PORTS: PORTS:
3/4” to 2” BSPP 1/4” to 2.1/2” BSP,
FLOW RATES: 3/4” UNO
100 to 480 LPM FILTRATION:
10, 27, 40, 149 MIC
DISPLACEMENT:
Couplings
90 to 4000 LPM
Adaptors
METAL STRAINER
BASKET
R365:
FILTRATION:
2” BSP CAP,
10 & 40 MICRON
METAL STRAINER
DISPLACEMENT: BASKET
90 to 720 LPM
Accessories
FILTERS TECHNICAL SECTION PAGE
NEED FOR FILTRATION, HOW FILTERS WORK ................................................................................................................................ 378
WHAT IS A MICRON?, PRESSURE DROP, BYPASS VALVES .......................................................................................................... 379
SELECTION OF FILTER SIZE, NOMINAL FLOW RATES ................................................................................................................... 380
NOMINAL FILTRATION, BETA RATINGS, ABSOLUTE FILTRATION................................................................................................ 381
PRESSURE DROP FLOW GRAPHS FOR FILTERS ................................................................................................................... 382 & 383
WARNINGS and FILTER SELECTION GUIDELINES .............................................................................................................. 384 & 385
EFFECT OF TEMPERATURE and VISCOSITY ON FLOW RATE and PRESSURE DROP ..................................................... 386 & 387
CROSS REFERENCE FOR RYCO RIF-E and RIF-EA SPIN-ON FILTERS ................................................................................ 388 & 389
INSTRUCTIONS FOR CHANGING FILTER ELEMENTS...................................................................................................................... 390
Filters
Dash Sizes for Ports of Hydraulic Filters and Reservoir Accessories are in EIGHTHS of an inch (not SIXTEENTHS);
-06 = 6/8 = 3/4 inch
except that R362, R356 and R358 Series Air Breathers are sized in SIXTEENTHS of an inch.
Reference is made to ‘’Filter Series’’ in several manners in this manual.
For example, an RIF-RP1210 Filter assembly is a:
RYCO Inline Filter with Spin-On Canister (RIF), 1,0 bar Bypass for Return Lines (R),
Technical
two parallel Canisters and BSPP Ports (P), 1.1/2’’ Ports (12), and 10 Micron filtration (10).
It could be referred to/included in the following ‘’Filter Series’’ groups:
as an ‘’RIF’’ Filter includes all RYCO Inline Filters with Spin-On Canisters, all types & sizes
as an ‘’RIF-12’’ Filter includes all RYCO Inline Filters, Spin-On Canisters, 1.1/2’’ Ports (SAE or BSPP)
as an ‘’RIF-R’’ Filter includes all RYCO Inline Filters, Spin-On Canisters, Return Line
as an ‘’RIF-RP’’ Filter includes all RYCO Inline Filters, Return Line, two parallel Spin-On Canisters & BSPP Ports
as an ‘’RIF-R12’’ Filter includes all RYCO Inline Filters with Spin-On canisters, Return Line,
1.1/2’’ SAE Code 61 or BSPP Ports
H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 353
Information about RYCO RIF-E and RIF-EA Spin-On Filters
There are two series (RIF-E and RIF-EA) and two sizes (3/4” and 1.1/4”) of Spin-On Canisters shown on pages 356 to 359.
(The size 3/4” and 1.1/4” refers to the Port size of the Filter Head).
These yellow Spin-On Canisters, and the Filter Heads they are used with, are sized and threaded the same as other
internationally available Canisters and Heads:
Canisters from Europe (“European standard”) mostly have BSPP Threads.
Canisters from USA (“American standard”) mostly have UNF Threads.
RYCO have Spin-On Filter Canisters and Filter Heads using both the BSPP “European” and the UNF “American” system.
RYCO have 3/4” Spin-On Filter Series using both the BSPP “European” and the UNF “American” system:
RIF-E0610 and RIF-E0625 Spin-On Canisters have BSPP Threads
RIF-EA0810 and RIF-EA0825 Spin-On Canisters have UNF Threads.
NOTE: The last two digits of Part Number of RIF-E06 and RIF-E10 Series Canisters are the ABSOLUTE filtration rating.
The last two digits of Part Number of RIF-EA08 and RIF-EA12 Series Canister are the NOMINAL filtration rating.
See pages 378 to 381 for more information on ABSOLUTE and NOMINAL filtration ratings.
1. ABSOLUTE means at least 98.7% of particles of the micron size and above are removed.
2. NOMINAL means approximately 50% of particles of the micron size and above are removed.
NOTE: Part Numbers for Filter Heads on pages 354 and 355 are for Return Line Filter Heads.
For Suction Line Filter Heads, replace “R” after dash with “S”, eg RIF-SH06.
For Blocked Bypass Filter Heads, replace “R” after dash with “B”, eg RIF-BHA06.
Page 354 Q U A L I T Y F I L T E R S A N D A C C E S S O R I E S
Information about RYCO RIF-E and RIF-EA Spin-On Filters
Intro
Canisters from USA (“American standard”) mostly have UNF Threads.
RYCO have 1.1/4” Spin-On Filter Series using both the BSPP “European” and the UNF “American” system:
RIF-E1010 and RIF-E1025 Spin-On Canisters have BSPP Threads.
RIF-EA1210 and RIF-EA1225 Spin-On Canisters have UNF Threads.
The Top Plate of BSPP Canisters are shaped so the thread is close to the top of the Canister.
The Top Plate of UNF Canisters are “dished”, with the thread below the top of the Canister.
This difference allows the use of a Dual Post Thread on the Filter Head.
BSPP 1.1/4”-11 TPI Canister threads onto the top part of a Dual Post Thread.
Hose
UNF 1.1/2”-16 TPI Canister threads onto the bottom part of a Dual Post Thread.
RYCO RIF-RH10, RIF-SH10 and RIF-BH10 1.1/4” Filter Heads, on pages 356 and 357, have dual BSPP and UNF Post Threads,
to allow the use of both types of Canisters.
RYCO RIF-12 1.1/2” Filter Heads on pages 358 and 359, using two 1.1/4” Canisters, also have Dual Post Threads.
The Gasket also seals differently in the two systems, BSPP and UNF, and there are two Gasket seating areas in a Dual Post Head.
The BSPP Canister Gasket is supplied fitted in a groove in the Canister.
The UNF Canister Gasket is supplied loose, to be fitted into the groove in the Filter Head.
Couplings
BSPP “European standard” UNF “American standard”
“A” in part number denotes UNF Threads
Adaptors
RIF-EA1210 and
RIF-E1010 and RIF-EA1225 Spin-On
RIF-E1025 Spin-On Canister
Canister 1.1/2”-16 TPI UNF
1.1/4”-11 TPI BSPP Canister Thread
Canister Thread
Accessories
in Canister and seals and seals against outer
against inner Gasket Gasket Seating
Seating area of Filter Head. area of Filter Head.
Photo shows a Filter Head with single UNF Post Thread and
single Gasket Seating area only.
C O N N E C T I N G P A R T N E R S H I P S Page 355
RIF-10 Inline Spin-On Filters 1.1/4” Ports
MOUNTING OPTIONS
RYCO RIF-10 Series Filter Heads can be mounted to equipment by means of Allow 35 mm (1.35”) clearance below Spin-On Canister to allow Canister to
two tapped mounting holes in head. be changed.
Filter Heads can be mounted directly between rigid pipes, provided that the Instructions for changing Canister are branded on the Canister, and are also
pipes are anchored to ensure that no undue stress is placed on the Filter shown on page 390.
Head casting.
Page 356 Q U A L I T Y F I L T E R S A N D A C C E S S O R I E S
RIF-10 Inline Spin-On Filters 1.1/4” Ports
PART NUMBERS AND SPECIFICATIONS – BSPP CANISTER THREADS, LAST 2 DIGITS ARE THE ABSOLUTE RATING
MAXIMUM REPLACEMENT
PORT NOMINAL WORKING ABSOLUTE NOMINAL SPIN-ON HEAD
COMPLETE FILTER BSPP FLOW PRESSURE/VACUUM FILTRATION FILTRATION CANISTER ONLY
Intro
SERIES PART NO INCH LPM MICRON MICRON PART NO PART NO
Return Filter RIF-R1010 1.1/4 100 10 bar 150 psi 10 3 RIF-E1010 RIF-RH10
1,0 bar Bypass RIF-R1025 1.1/4 135 10 bar 150 psi 25 10 RIF-E1025 RIF-RH10
Suction Filter RIF-S1010 1.1/4 8 635 mmHg 25 inHg 10 3 RIF-E1010 RIF-SH10
0,2 bar Bypass RIF-S1025 1.1/4 16 635 mmHg 25 inHg 25 10 RIF-E1025 RIF-SH10
Blocked RIF-B1010 1.1/4 10 3 RIF-E1010 RIF-BH10
Bypass Filter RIF-B1025 1.1/4 25 10 RIF-E1025 RIF-BH10
PART NUMBERS AND SPECIFICATIONS – UNF CANISTER THREADS, LAST 2 DIGITS ARE THE NOMINAL RATING
Hose
MAXIMUM REPLACEMENT
PORT NOMINAL WORKING ABSOLUTE NOMINAL SPIN-ON HEAD
COMPLETE FILTER BSPP FLOW PRESSURE/VACUUM FILTRATION FILTRATION CANISTER ONLY
SERIES PART NO INCH LPM MICRON MICRON PART NO PART NO
Return Filter RIF-RA1210 1.1/4 135 10 bar 150 psi 27 10 RIF-EA1210 RIF-RH10
1,0 bar Bypass RIF-RA1225 1.1/4 170 10 bar 150 psi 36 25 RIF-EA1225 RIF-RH10
Suction Filter RIF-SA1210 1.1/4 16 635 mmHg 25 inHg 27 10 RIF-EA1210 RIF-SH10
Couplings
0,2 bar Bypass RIF-SA1225 1.1/4 20 635 mmHg 25 inHg 36 25 RIF-EA1225 RIF-SH10
Blocked RIF-BA1210 1.1/4 27 10 RIF-EA1210 RIF-BH10
Bypass Filter RIF-BA1225 1.1/4 36 25 RIF-EA1225 RIF-BH10
DIMENSIONS
Adaptors
Accessories
CANISTER OVERALL CANISTER ACROSS THREAD HOLE HOLE WEIGHT WEIGHT WEIGHT
DIAMETER HEIGHT HEIGHT PORTS BSPP CENTRES THREADS HEAD CANISTER TOTAL
D mm H mm L mm W mm A inch X mm kg kg kg
127 246 178 140 1.1/4 48 M8 X 1,25 0,96 1,08 2,04
Series Heads are Dual Threaded to allow the use of both 1.1/4”-11 TPI BSPP, can be used on standard BSPP or
common types of Spin-On Canisters. Dual Threaded Post Filter Heads.
RYCO RIF-E1010 and RIF-E1025 and “European standard” RYCO RIF-EA1210 and RIF-EA1225 Canisters, threaded
Canisters have Top Plate with 1.1/4”-11 TPI BSPP thread to 1.1/2”-16 TPI UNF, can be used on standard UNF or
screw onto the upper part of the Dual Post Thread. Dual Threaded Post Filter Heads.
RYCO RIF-EA1210 and RIF-EA1225 and “American For Cross Reference information, please see pages 354 and
standard” Canisters have a dished Top Plate with 1.1/2”-16 TPI 355, and pages 388 and 389.
UNF thread to screw onto the lower part of the Dual Post Thread.
H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 357
RIF-12 Inline Spin-On Filters 1.1/2” Ports
MOUNTING OPTIONS
RYCO RIF-12 Series Filter Heads can be mounted to equipment by means of Allow 35 mm (1.35”) clearance below Spin-On Canister to allow Canister to
two or four tapped mounting holes in head. be changed.
Filter Heads can be mounted directly between rigid pipes, provided that Instructions for changing Canister are branded on the Canister, and are also
the pipes are anchored to ensure that no undue stress is placed on the Filter shown on page 390.
Head casting.
Page 358 Q U A L I T Y F I L T E R S A N D A C C E S S O R I E S
RIF-12 Inline Spin-On Filters 1.1/2” Ports
PART NUMBERS AND SPECIFICATIONS – BSPP CANISTER THREADS, LAST 2 DIGITS ARE THE ABSOLUTE RATING
MAXIMUM REPLACEMENT
PORT NOMINAL WORKING ABSOLUTE NOMINAL SPIN-ON HEAD
COMPLETE FILTER BSPP FLOW PRESSURE/VACUUM FILTRATION FILTRATION CANISTER ONLY
Intro
SERIES PART NO INCH LPM MICRON MICRON PART NO PART NO
RIF-RV1210 1.1/2 BSPP 160 10 bar 150 psi 10 3 RIF-E1010 RIF-RVH12
RIF-RV1225 1.1/2 BSPP 225 10 bar 150 psi 25 10 RIF-E1025 RIF-RVH12
Return Filter RIF-RP1210 1.1/2 BSPP 160 10 bar 150 psi 10 3 RIF-E1010 RIF-RPH12
1,0 bar Bypass RIF-RP1225 1.1/2 BSPP 225 10 bar 150 psi 25 10 RIF-E1025 RIF-RPH12
RIF-RC1210 1.1/2 CD 61 160 10 bar 150 psi 10 3 RIF-E1010 RIF-RCH12
RIF-RC1225 1.1/2 CD 61 225 10 bar 150 psi 25 10 RIF-E1025 RIF-RCH12
RIF-SV1210 1.1/2 BSPP 15 635 mmHg 25 inHg 10 3 RIF-E1010 RIF-SVH12
RIF-SV1225 1.1/2 BSPP 27 635 mmHg 25 inHg 25 10 RIF-E1025 RIF-SVH12
Hose
Suction Filter RIF-SP1210 1.1/2 BSPP 15 635 mmHg 25 inHg 10 3 RIF-E1010 RIF-SPH12
0,2 bar Bypass RIF-SP1225 1.1/2 BSPP 27 635 mmHg 25 inHg 25 10 RIF-E1025 RIF-SPH12
RIF-SC1210 1.1/2 CD 61 15 635 mmHg 25 inHg 10 3 RIF-E1010 RIF-SCH12
RIF-SC1225 1.1/2 CD 61 27 635 mmHg 25 inHg 25 10 RIF-E1025 RIF-SCH12
RIF-BV1210 1.1/2 BSPP 10 3 RIF-E1010 RIF-BVH12
RIF-BV1225 1.1/2 BSPP 25 10 RIF-E1025 RIF-BVH12
Blocked RIF-BP1210 1.1/2 BSPP 10 3 RIF-E1010 RIF-BPH12
Bypass Filter RIF-BP1225 1.1/2 BSPP 25 10 RIF-E1025 RIF-BPH12
Couplings
RIF-BC1210 1.1/2 CD 61 10 3 RIF-E1010 RIF-BCH12
RIF-BC1225 1.1/2 CD 61 25 10 RIF-E1025 RIF-BCH12
PART NUMBERS AND SPECIFICATIONS – UNF CANISTER THREADS, LAST 2 DIGITS ARE THE NOMINAL RATING
MAXIMUM REPLACEMENT
PORT NOMINAL WORKING ABSOLUTE NOMINAL SPIN-ON HEAD
COMPLETE FILTER BSPP FLOW PRESSURE/VACUUM FILTRATION FILTRATION CANISTER ONLY
SERIES PART NO INCH LPM MICRON MICRON PART NO PART NO
RIF-RVA1210 1.1/2 BSPP 225 10 bar 150 psi 27 10 RIF-EA1210 RIF-RVH12
Adaptors
RIF-RVA1225 1.1/2 BSPP 290 10 bar 150 psi 36 25 RIF-EA1225 RIF-RVH12
Return Filter RIF-RPA1210 1.1/2 BSPP 225 10 bar 150 psi 27 10 RIF-EA1210 RIF-RPH12
1,0 bar Bypass RIF-RPA1225 1.1/2 BSPP 290 10 bar 150 psi 36 25 RIF-EA1225 RIF-RPH12
RIF-RCA1210 1.1/2 CD 61 225 10 bar 150 psi 27 10 RIF-EA1210 RIF-RCH12
RIF-RCA1225 1.1/2 CD 61 290 10 bar 150 psi 36 25 RIF-EA1225 RIF-RCH12
RIF-SVA1210 1.1/2 BSPP 27 635 mmHg 25 inHg 27 10 RIF-EA1210 RIF-SVH12
RIF-SVA1225 1.1/2 BSPP 34 635 mmHg 25 inHg 36 25 RIF-EA1225 RIF-SVH12
Suction Filter RIF-SPA1210 1.1/2 BSPP 27 635 mmHg 25 inHg 27 10 RIF-EA1210 RIF-SPH12
0,2 bar Bypass RIF-SPA1225 1.1/2 BSPP 34 635 mmHg 25 inHg 36 25 RIF-EA1225 RIF-SPH12
Accessories
RIF-SCA1210 1.1/2 CD 61 27 635 mmHg 25 inHg 27 10 RIF-EA1210 RIF-SCH12
RIF-SCA1225 1.1/2 CD 61 34 635 mmHg 25 inHg 36 25 RIF-EA1225 RIF-SCH12
RIF-BVA1210 1.1/2 BSPP 27 10 RIF-EA1210 RIF-BVH12
RIF-BVA1225 1.1/2 BSPP 36 25 RIF-EA1225 RIF-BVH12
Blocked RIF-BPA1210 1.1/2 BSPP 27 10 RIF-EA1210 RIF-BPH12
Bypass Filter RIF-BPA1225 1.1/2 BSPP 36 25 RIF-EA1225 RIF-BPH12
RIF-BCA1210 1.1/2 CD 61 27 10 RIF-EA1210 RIF-BCH12
RIF-BCA1225 1.1/2 CD 61 36 25 RIF-EA1225 RIF-BCH12
DIMENSIONS
Filters
SERIES kg kg kg
RIF-V12 1,00 1,08 3,16
RIF-P12 & RIF-C12 2,60 1,08 4,76
C O N N E C T I N G P A R T N E R S H I P S Page 359
RIF-06 Inline Spin-On Filters 3/4” Ports
MOUNTING OPTIONS
RYCO RIF-06 Series Filter Heads can be mounted to equipment by means of Allow 25 mm (1”) clearance below Spin-On Canister to allow Canister to
two tapped mounting holes in head. be changed.
Filter Heads can be mounted directly between rigid pipes, provided that the Instructions for changing Canister are branded on the Canister, and are also
pipes are anchored to ensure that no undue stress is placed on the Filter Head shown on page 390.
casting.
Page 360 Q U A L I T Y F I L T E R S A N D A C C E S S O R I E S
RIF-06 Inline Spin-On Filters 3/4” Ports
PART NUMBERS AND SPECIFICATIONS – BSPP CANISTER THREADS, LAST 2 DIGITS ARE THE ABSOLUTE RATING
MAXIMUM REPLACEMENT
PORT NOMINAL WORKING ABSOLUTE NOMINAL SPIN-ON HEAD
COMPLETE FILTER BSPP FLOW PRESSURE/VACUUM FILTRATION FILTRATION CANISTER ONLY
Intro
SERIES PART NO INCH LPM MICRON MICRON PART NO PART NO
Return Filter RIF-R0610 3/4 40 10 bar 150 psi 10 3 RIF-E0610 RIF-RH06
1,0 bar Bypass RIF-R0625 3/4 55 10 bar 150 psi 25 10 RIF-E0625 RIF-RH06
Suction Filter RIF-S0610 3/4 4 635 mmHg 25 inHg 10 3 RIF-E0610 RIF-SH06
0,2 bar Bypass RIF-S0625 3/4 6 635 mmHg 25 inHg 25 10 RIF-E0625 RIF-SH06
Blocked RIF-B0610 3/4 10 3 RIF-E0610 RIF-BH06
Bypass Filter RIF-B0625 3/4 25 10 RIF-E0625 RIF-BH06
PART NUMBERS AND SPECIFICATIONS – UNF CANISTER THREADS, LAST 2 DIGITS ARE THE NOMINAL RATING
Hose
MAXIMUM REPLACEMENT
PORT NOMINAL WORKING ABSOLUTE NOMINAL SPIN-ON HEAD
COMPLETE FILTER BSPP FLOW PRESSURE/VACUUM FILTRATION FILTRATION CANISTER ONLY
SERIES PART NO INCH LPM MICRON MICRON PART NO PART NO
Return Filter RIF-RA0610 3/4 55 10 bar 150 psi 25 10 RIF-EA0810 RIF-RHA06
1,0 bar Bypass RIF-RA0625 3/4 70 10 bar 150 psi 32 25 RIF-EA0825 RIF-RHA06
Suction Filter RIF-SA0610 3/4 6 635 mmHg 25 inHg 25 10 RIF-EA0810 RIF-SHA06
Couplings
0,2 bar Bypass RIF-SA0625 3/4 9 635 mmHg 25 inHg 32 25 RIF-EA8625 RIF-SHA06
Blocked RIF-BA0610 3/4 25 10 RIF-EA0810 RIF-BHA06
Bypass Filter RIF-BA0625 3/4 32 25 RIF-EA0825 RIF-BHA06
DIMENSIONS
Adaptors
Accessories
Filters
The Posts on RYCO RIF-RH06, RIF-SH06 and RIF-BH06 RYCO RIF-E0610 and RIF-E0625 Canisters can be used on
Filter Heads have 3/4”-14 TPI BSPP thread. standard BSPP threaded post Filter Heads.
RYCO RIF-E0610 and RIF-E0625 and “European standard” RYCO RIF-EA0810 and RIF-EA0825 Canisters can be used
Canisters have 3/4”-14 TPI BSPP thread. on standard UNF threaded post Filter Heads.
The Posts on RYCO RIF-RHA06, RIF-SHA06 and RIF-BHA06 For Cross Reference information, please see page 354,
Filter Heads have 1”-12 TPI UNF thread. and pages 388 and 389.
RYCO RIF-EA0810 and RIF-EA0825 and “American
standard” Canisters have 1”-12 TPI UNF thread.
H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 361
RIF14-1 Inline Spin-On Filters 1” Ports
DIMENSIONS
WIDTH PORT MOUNTING MOUNTING
CANISTER OVERALL CANISTER ACROSS THREAD HOLE HOLE WEIGHT WEIGHT WEIGHT
DIAMETER HEIGHT HEIGHT PORTS BSPT CENTRES THREADS HEAD CANISTER TOTAL
D mm H mm L mm W mm A inch X mm kg kg kg
94 205 140 116 1 63,3 3/8 - 16 0,49 0,48 0,97
MOUNTING OPTIONS
RYCO RIF14-1 Series Filter Heads can be mounted to equipment by means of Allow 15 mm (0.6”) clearance below Spin-On Canister to allow Canister to
two tapped mounting holes in head. be changed.
Filter Heads can be mounted directly between rigid pipes provided, that the pipes Instructions for changing Canister are shown on page 390.
are anchored to ensure that no undue stress is placed on the Filter Head casting.
Page 362 Q U A L I T Y F I L T E R S A N D A C C E S S O R I E S
RIF-FA Inline Spin-On Filters 3/8” Ports
Intro
Hose
RECOMMENDED FOR: TECHNICAL DATA
RYCO RIF-FA9 and RIF-FA10 Filters are designed for
Filter Head: Cast Aluminium.
installation in mineral and petroleum based hydraulic oil
return lines. Spin-On Canister Housing: Painted steel casing.
Z39 Canister is also zinc passivated inside and out for
RYCO RIF-FA8 and RIF-FA39 Filters are designed for extra corrosion resistance. Pressed steel top plate.
petrol and diesel fuel filtration. Not suitable for aviation
Gasket: Nitrile (Buna N) oil resistant rubber.
Couplings
applications.
Filtration Media: Cellulose, phenolic resin impregnated
FEATURES: and silicone treated for water resistance, extensively
Disposable Spin-On Canisters. pleated to maximise surface area available to trap
Changing of filter elements is quick and simple. contaminants, and maximise dirt holding capacity.
Cast Aluminium Head with tapped mounting holes. Maximum Working Pressure: See table below.
Easy to install. Not suitable for Suction Line applications.
3/8” BSPT threaded Ports.
Operating Temperature: 80°C (176°F) maximum
Inlet and Outlet Ports are clearly identified by a flow
continuous working temperature.
direction arrow.
Bypass Valve Differential Cracking Pressure & Location:
Adaptors
Filter Head dimensions are the same for all RIF-FA Series.
Bypass Valve built into the Canister of RIF-FA9 and RIF-FA9 and RIF-FA10: 1,0 bar (14.5 psi) in Canister.
RIF-FA10 allows the flow of oil to bypass the Canister if RIF-FA8 and RIF-FA39: no Bypass Valve.
the Filter becomes blocked with contaminant. Nominal Flow Rates: As shown below cause a clean
RIF-FA8 and RIF-FA39 have no Bypass Valve. Spin-On element pressure drop as follows:
Canisters must be replaced at regular intervals, before with 30 centistoke viscosity oil; 0,5 bar (7.3 psi) for
clogging occurs. RIF-FA9 and RIF-FA10 (see page 380 for more detail).
The actual flow rate will vary if the oil is of a different
viscosity.
Accessories
Allow 20 mm (3/4”) clearance below Spin-On Canister to allow Canister to be changed. with petrol and diesel fuel; 0,3 bar (4.4 psi) for RIF-FA8 and
Instructions for changing Canister are shown on page 390. RIF-FA39. See also page 383, pages 384 and 385, and
pages 386 and 387 for more information.
PART NUMBERS AND SPECIFICATIONS
REPLACEMENT
COMPLETE PORT NOMINAL MAXIMUM NOMINAL SPIN-ON
FILTER BSPP FLOW WORKING PRESSURE FILTRATION CANISTER
PART NO INCH LPM bar psi MICRON PART NO
RIF-FA10 3/8 13 7 100 32 Z89A
RIF-FA9 3/8 13 7 100 32 Z9
Filters
DIMENSIONS
WIDTH PORT MOUNTING MOUNTING
COMPLETE CANISTER OVERALL CANISTER ACROSS THREAD HOLE HOLE WEIGHT WEIGHT WEIGHT
FILTER DIAMETER HEIGHT HEIGHT PORTS BSPT CENTRES THREADS HEAD CANISTER TOTAL
Technical
C O N N E C T I N G P A R T N E R S H I P S Page 363
RHF Heavy Duty Inline Filters
MOUNTING OPTIONS
RYCO RHF Series Filters can be mounted to equipment by means of two Allow length L of Bowl clearance below Bowl to allow Filter Elements to
tapped mounting holes in head. be changed.
Filters can be mounted directly between rigid pipes, provided that the pipes Instructions for changing filter elements are shown on page 390.
are anchored to ensure that no undue stress is placed on the Head casting.
Page 364 Q U A L I T Y F I L T E R S A N D A C C E S S O R I E S
RHF Heavy Duty Inline Filters
Intro
PORT NOMINAL WORKING NOMINAL FILTER
COMPLETE FILTER BSPP FLOW PRESSURE/VACUUM FILTRATION ELEMENT
SERIES PART NO INCH LPM MICRON PART NO
RHF-R050410 1/2 20 20 bar 290 psi 10 RHF-E0510
RHF-R050425 1/2 25 20 bar 290 psi 25 RHF-E0525
RHF-R100610 3/4 35 20 bar 290 psi 10 RHF-E1010
RHF-R100625 3/4 55 20 bar 290 psi 25 RHF-E1025
Return Filter RHF-R100810 1 35 20 bar 290 psi 10 RHF-E1010
Hose
1,0 bar Bypass RHF-R100825 1 55 20 bar 290 psi 25 RHF-E1025
RHF-R201010 1.1/4 95 20 bar 290 psi 10 RHF-E2010
RHF-R201025 1.1/4 150 20 bar 290 psi 25 RHF-E2025
RHF-R201210 1.1/2 95 20 bar 290 psi 10 RHF-E2010
RHF-R201225 1.1/2 150 20 bar 290 psi 25 RHF-E2025
RHF-S0504149 1/2 5 635 mmHg 25 inHg 149 RHF-E05149
RHF-S1006149 3/4 15 635 mmHg 25 inHg 149 RHF-E10149
Couplings
Suction Filter
RHF-S1008149 1 15 635 mmHg 25 inHg 149 RHF-E10149
0,2 bar Bypass
RHF-S2010149 1.1/4 40 635 mmHg 25 inHg 149 RHF-E20149
RHF-S2012149 1.1/2 40 635 mmHg 25 inHg 149 RHF-E20149
RHF-B0504XX 1/2 XX RHF-E05XX
RHF-B1006XX 3/4 REPLACE XX IN PART NUMBER XX RHF-E10XX
Blocked
RHF-B1008XX 1 WITH 10, 25 OR 149 MICRON XX RHF-E10XX
Bypass Filter AS REQUIRED.
RHF-B2010XX 1.1/4 XX RHF-E20XX
RHF-B2012XX 1.1/2 XX RHF-E20XX
Adaptors
DIMENSIONS
Accessories
Filters
SIZE DIAMETER HEIGHT HEIGHT PORTS BSPP TO TOP GASKET CENTRES THREADS ELEMENT TOTAL
D mm H mm L mm W mm A inch C mm Z mm X mm kg kg
RHF-05 66 149 105 88 1/2 21 44 38 M8 x 1,25 0,12 0,9
RHF-10 88 185 135 114 3/4 or 1 23 50 44 M8 x 1,25 0,15 1,5
RHF-20 119 305 240 142 1.1/4 or 1.1/2 31 65 57 M10 x 1,5 0,37 3,5
H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 365
RTI and RFI Tank Top Filters
RTI RFI
MOUNTING OPTIONS
RYCO RTI and RFI Series Filters are mounted in the top of the reservoir.
A circular hole is cut in the reservoir. Mounting bolt holes are drilled (and
tapped if required) and the Filter Housing is bolted in place.
The Filters can be mounted inline between rigid pipes, provided that the pipes
are anchored to ensure that no undue stress is placed on the Housing casting,
and the housing is supported.
Instructions for changing Filter Element are shown on page 390.
Page 366 Q U A L I T Y F I L T E R S A N D A C C E S S O R I E S
RTI and RFI Tank Top Filters
Intro
PART NO INCH LPM BAR psi MICRON PART NO
RTI-R0410 1/2 10 10 150 10 RTI-E0410
RTI-R0425 1/2 20 10 150 25 RTI-E0425
RTI-R0610 3/4 25 10 150 10 RTI-E0610
RTI-R0625 3/4 50 10 150 25 RTI-E0625
RTI-R0810 1 INLET 3/4 OUTLET 40 10 150 10 RTI-E0810
RTI-R0825 1 INLET 3/4 OUTLET 65 10 150 25 RTI-E0825
RTI-R1010* 1.1/4* 90 10 150 10 RTI-E1010
Hose
RTI-R1025* 1.1/4* 110 10 150 25 RTI-E1025
Couplings
RFI-R1010 1.1/4 90 10 150 10 RFI-E1010
RFI-R1025 1.1/4 110 10 150 25 RFI-E1025
* NOTE: RTI-R10 has two Inlet Ports. Both can be used, otherwise one must be plugged - plug not supplied.
NOTE: RTI-E and RFI-E Filter Elements are interchangeable (except RTI-E1010, RTI-E1025, RFI-E1010 and RFI-E1025).
NOTE: RTI-R08 has 1 inch BSPP Inlet Port and 3/4 inch BSPP Outlet Port.
DIMENSIONS MOUNTING
HOLES
Adaptors
RTI SERIES RFI SERIES
RTI & RFI
Accessories
Filters
C O N N E C T I N G P A R T N E R S H I P S Page 367
RCF Combination Filters
MOUNTING OPTIONS
RYCO RCF Series Filters can be mounted in the top of the reservoir. A circular RCF Filters can be mounted inline directly between rigid pipes, provided that
hole is cut in the reservoir. Mounting bolt holes are drilled (and tapped if the pipes are anchored to ensure that no undue stress is placed on the Filter
preferred) and the Filter Housing is bolted in place. housing, and the Housing is supported.
See page 390 for instructions on changing Filter Elements.
Page 368 Q U A L I T Y F I L T E R S A N D A C C E S S O R I E S
RCF Combination Filters
Intro
PORT NOMINAL WORKING NOMINAL FILTER
COMPLETE FILTER BSPP FLOW PRESSURE/VACUUM FILTRATION ELEMENT
SERIES PART NO INCH LPM MICRON PART NO
RCF-RP0410 1/2 BSPP 10 20 bar 290 psi 10 RCF-E0410
RCF-RP0425 1/2 BSPP 20 20 bar 290 psi 25 RCF-E0425
RCF-RP0610 3/4 BSPP 25 20 bar 290 psi 10 RCF-E0610
RCF-RP0625 3/4 BSPP 45 20 bar 290 psi 25 RCF-E0625
Return Filter RCF-RP0810 1 BSPP 45 20 bar 290 psi 10 RCF-E0810
1,0 bar Bypass RCF-RP0825 1 BSPP 80 20 bar 290 psi 25 RCF-E0825
Hose
RCF-RP1210 1.1/2 BSPP 100 20 bar 290 psi 10 RCF-E1210
RCF-RP1225 1.1/2 BSPP 120 20 bar 290 psi 25 RCF-E1225
RCF-RC2010 2.1/2 CD61 400 20 bar 290 psi 10 RCF-E2010
RCF-RC2025 2.1/2 CD61 540 20 bar 290 psi 25 RCF-E2025
RCF-SP06149 3/4 BSPP 15 635 mmHg 25 inHg 149 RCF-E06149
Suction Filter RCF-SP08149 1 BSPP 30 635 mmHg 25 inHg 149 RCF-E08149
0,2 bar Bypass RCF-SP12149 1.1/2 BSPP 60 635 mmHg 25 inHg 149 RCF-E12149
RCF-SP20149 2.1/2 CD61 100 635 mmHg 25 in Hg 149 RCF-E20149
Couplings
DIMENSIONS
Adaptors
Accessories
RYCO INTO WIDTH PORT HEAD MOUNTING DIMENSIONS
FILTER TANK PORT PORT TO CENTRE TOP TO FLANGE APERTURE HOLE HOLE WEIGHT WEIGHT
SERIES PORT HEIGHT HEIGHT CENTRE TO TOP GASKET DIAMETER DIAMETER CIRCLE DIAMETER ELEMENT TOTAL
A inch L mm D mm W mm C mm Z mm E mm mm X mm N mm kg kg
Filters
H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 369
RG & REI Clogging Indicators
RECOMMENDED FOR:
RYCO Clogging Indicators are designed for use with RYCO RIF-10, RIF-12, RIF-06, RHF, RTI, RFI and RCF Series Filters. They
indicate the flow restriction across the Filter and allow quick visual inspection of the need to change the Filter Element, before it
becomes clogged and the Bypass Valve opens, to avoid the risk of Element damage or collapse.
Without a Clogging Indicator, it is not possible to visually determine if the Bypass Valve is open or closed. If the Bypass Valve is open,
the flow of oil bypasses the Filter Element. The oil is not being filtered, and the hydraulic system is not being protected by the Filter.
*NOTE: Not suitable for use with RIF14-1, RIF-FA Series, RIF15.
# NOTE: Requires the use of S72N-0202 with RIF-SH10 filter head.
Page 370 Q U A L I T Y F I L T E R S A N D A C C E S S O R I E S
RIF15 Inline Spin-On Water Trap Filter
Intro
Hose
RECOMMENDED FOR: TECHNICAL DATA
RYCO RIF15 Filters are designed for installation on petrol, Filter Head:
kerosene, and diesel fuel storage tanks, with gravity feed Cast Aluminium.
or pressure to 7 bar (100 psi), to remove solid particles and
Spin-On Canister Housing:
water from the fuel. Contact RYCO Hydraulics Technical Painted steel casing. Pressed steel top plate.
Department for suitability with Ethanol Blend Fuels.
Gasket:
Not suitable for aviation applications.
Nitrile (Buna N) rubber; resistant to petrol, kerosene and
Couplings
FEATURES: diesel fuel.
Disposable Spin-On Canister. Filtration Media:
Changing of Filter Element is quick and simple. Cellulose, phenolic resin impregnated, and silicone treated
Extremely fine Filter, silicone treated to resist water; for water resistance; extensively pleated to maximise
removes dirt, rust, grit and water. surface area available to trap contaminants, and maximise
Cartridge has tap at bottom to enable trapped water to be dirt holding capacity.
manually drained off at regular intervals. Filtration Rating:
Cast Aluminium Head with tapped mounting holes. 15 Micron Nominal.
Easy to install. Maximum Working Pressure:
Adaptors
1” BSPT threaded Ports. 7 bar (100 psi). Not suitable for Suction Line applications.
Inlet and Outlet Ports are clearly identified by a flow Operating Temperature:
direction arrow. 80°C (176°F) maximum continuous working temperature.
Bypass Valve is not fitted to RIF15 Filters.
Fluid Compatibility:
Flow of fluid through the Filter will slow as the Canister traps
Petrol, kerosene and diesel fuels. Contact RYCO Hydraulics
contaminants. Before the flow becomes too slow, the Canister
Technical Department for suitability with Ethanol Blend Fuels.
should be drained of trapped water via the tap (turn off
flow to the filter before draining). Slow flow of fuel after Nominal Flow Rates:
draining the trapped water indicates that the Canister has At ambient temperature of 20°C (68°F), petrol and kerosene
Accessories
become blocked by contaminants and must be replaced. have viscosity of less than 1 centistoke; and diesel fuel has
Spin-On Canister must be replaced at maximum intervals of viscosity of less than 4 centistokes. Due to these low viscosities,
twelve months, or earlier if it has become blocked. nominal flow rate is not significantly affected by temperature
except at large variance to 20°C (68°F). See pages 384 and
385 for “Warnings and Filter Selection Guidelines”.
PART NUMBER AND SPECIFICATIONS
REPLACEMENT
COMPLETE PORT NOMINAL MAXIMUM NOMINAL SPIN-ON
FILTER BSPT FLOW WORKING PRESSURE FILTRATION CANISTER
Filters
DIMENSIONS
WIDTH PORT MOUNTING MOUNTING
CANISTER OVERALL CANISTER ACROSS THREAD HOLE HOLE WEIGHT WEIGHT WEIGHT
DIAMETER HEIGHT HEIGHT PORTS BSPT CENTRES THREADS HEAD CANISTER TOTAL
D mm H mm l mm W mm A inch X mm BSW kg kg kg
Technical
MOUNTING OPTIONS
RYCO RIF15 Series Filter Heads can be mounted to equipment by means of two Allow 15 mm clearance below Spin-On Canister to allow Canister to be changed.
tapped mounting holes in head. Instructions for changing Canister are shown on page 390.
Filter Heads can be mounted directly between rigid pipes, provided that the pipes
are anchored to ensure that no undue stress is placed on the Filter Head casting.
C O N N E C T I N G P A R T N E R S H I P S Page 371
RLG & RLGT Level and Temperature Gauges
DIMENSIONS
Page 372 Q U A L I T Y F I L T E R S A N D A C C E S S O R I E S
RSCN Suction Strainers
Intro
Hose
RECOMMENDED FOR: TECHNICAL DATA (CONTINUED)
RYCO RSCN Series Suction Strainers are designed to be
Fluid Compatibility:
installed on the Suction Line, inside the oil reservoir, below
Mineral/petroleum based hydraulic oils, may also be used
the level of oil; to protect the pump from large particle
with lubricants and coolants.
contamination.
Nominal Flow Rates:
FEATURES: Nominal flow rates shown below are for 30 centistoke
Couplings
viscosity oil, and include a factor to allow for normal
Sturdy, all metal construction, continuous epoxy bonded.
viscosity changes due to temperature changes, and for
Filtration 149 Micron (100 Mesh Size).
normal flow restriction due to clogging between service
Stainless steel mesh can be cleaned.
intervals. Normal selection is to match nominal flow
BSPP threads.
rate of strainer with pump flow rate. However, if regular
No Bypass Valve. Flow to pump will stop if Strainer
very cold starts at below 0°C (32°F) are expected, or if
becomes clogged. extended service intervals are required, or if oil of more
TECHNICAL DATA than 30 centistoke viscosity at normal system operating
temperature is used; a larger size RSCN Suction Strainer
Filtration Media: should be specified. See pages 386 and 387 for “Effect of
Stainless Steel woven mesh, extensively pleated to maximise
Adaptors
Temperature and Viscosity on Flow Rate an Pressure Drop”.
surface area thus maximising dirt holding capacity.
Filtration Rating: 149 Micron Absolute.
Threaded Cap: Aluminium.
End Cap: Plated steel.
Centre Tube: Plated steel.
Operating Temperature:
80°C (176°F) maximum continuous working temperature.
Accessories
PART NUMBERS, SPECIFICATIONS AND DIMENSIONS
PART NOMINAL PORT OVERALL SCREEEN
NUMBER FLOW BSPP LENGTH LENGTH DIAMETER AREA WEIGHT
PART NO LPM A inch B mm L mm D mm sq. cm kg
RSCN-01202 12 1/4 78 90 46 187 0,10
RSCN-01203 12 3/8 78 90 46 187 0,10
Filters
MOUNTING INSTRUCTIONS
RYCO RSCN Series Suction Strainers are installed inside the oil reservoir, reservoir to the oil return line, to allow the oil to cool, settle and de-aerate as
below the level of the oil. They should be installed at the opposite end of the much as possible before it returns to the pump.
H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 373
RD Diffusers
MOUNTING INSTRUCTIONS
RYCO RD Series Diffusers are installed inside the oil reservoir, below the level the pump. The holes in the outer baffle tube must discharge downwards; or
of the oil and preferably in the lower third of the reservoir. They should be if installed vertically, the discharge holes must face the opposite direction to
installed at the opposite end of the reservoir to the oil suction line, to allow the suction line.
the oil to cool, settle and de-aerate as much as possible before it returns to
Page 374 Q U A L I T Y F I L T E R S A N D A C C E S S O R I E S
R60 and R300 Air Breather Filters
Intro
R350-02 R350-06 R355-06 R60 R362 R356/R358
Hose
RECOMMENDED FOR: TECHNICAL DATA
Couplings
RYCO R60 Series Air Breathers and R300 Series Air Five Series, two with replaceable elements.
Breather Filters are designed for installation on the oil
reservoir, to filter contaminants from the air as it leaves 1. R350 Standard Air Breather.
and enters the reservoir due to changes in oil level as the 2. R355 Pressurised Air Breather, complete with
system operates. 0,34 bar (5 psi) relief valve. Pressurised reservoirs can
reduce the risk of oil contamination and can assist
FEATURES: feed of oil to suction side of pump.
Sturdy, metal construction. 3. R60 Domed Air Breather.
Nominal air filtration ratings of 10, 27, 40 and 149 Micron 4. R362 Standard Pleated Element Air Breather.
Adaptors
depending on model. 10 and 27 Micron elements are 5. R356 & R358 High Volume Pleated Element
cellulose, 40 and 149 Micron elements are foam plastic. Air Breather.
BSP threads, except R67 which is UNO.
Accessories
PART NO A inch MICRON LPM D mm B mm C mm mm kg PART NO
R350-0210 1/4 BSPP 10 90 46 63 8 25 0,11
R350-0240 1/4 BSPP 40 150 46 63 8 25 0,11
R350-0610 3/4 BSPP 10 400 77 75 10 30 0,25
R350-0640 3/4 BSPP 40 720 77 75 10 30 0,25
R355-0240 1/4 BSPP 40 150 46 63 8 25 0,13
R355-0610 3/4 BSPP 10 400 77 75 10 30 0,25
R355-0640 3/4 BSPP 40 720 77 75 10 30 0,25
R64 1/4 BSPT 149 150 63 56 12 17,6 0,10
R62 3/8 BSPT 149 150 63 56 11 17,6 0,10
Filters
MOUNTING OPTIONS
RYCO Air Breathers are installed on the top of the oil reservoir. BSPT threaded should be installed with thread tape or thread sealant.
BSPP threaded should be installed with RL2I Bonded Seal.
H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 375
RFSB Filler Cap/Strainer/Air Breathers
RFSB-25
RFSB-05 RFSB-25BM
RECOMMENDED FOR:
RYCO RFSB Series Filler Cap/Strainer/Air Breathers are Two mounting styles:
designed for installation on unpressurised oil reservoirs. 1. Round flange/screws for mounting on top of reservoir
2. Square flange/bolts & nuts for mounting on side
RYCO RFSB-P Series are available for pressurised tanks,
of reservoir.
complete with 0,34 bar (5 psi) relief valve. Pressurised Gasket and mounting hardware supplied.
reservoirs can reduce the risk of oil contamination and can Security Chain on Filler Cap. (RFSB-25)
assist feed of oil to suction side of pump. Strainer basket can be removed for cleaning by removing
Filler Cap/Strainer/Air Breathers perform three functions: the mounting screws.
1. The Filler Cap, with its quarter turn to release bayonet TECHNICAL DATA
attachment, allows quick access to add oil to the reservoir.
Cap: Chrome plated steel.
2. The mesh Strainer basket prevents large particles from
Basket: Plated Steel woven mesh.
entering the reservoir.
Flange/bayonet mount: Plated steel.
3. The Breather filters air as it leaves and enters the
Air Filtration Media:
reservoir, to compensate for changes in oil level as the
system operates. 40 Micron: foam plastic.
10 Micron: cellulose, resin impregnated.
FEATURES: Gasket: Cork.
Sturdy, all metal construction. Screws: Plated steel.
Nominal air filtration ratings of 10 and 40 Micron
Nuts and Bolts: Black steel.
depending on model.
Security Chain: Plated steel.
Page 376 Q U A L I T Y F I L T E R S A N D A C C E S S O R I E S
R381 Push-On Filler Cap/Air Breather
Intro
RECOMMENDED FOR: TECHNICAL DATA
RYCO R381-40 Push-On Filler Cap/Air Breathers are designed Cap: Chrome plated steel.
for installation on 1.1/2” Outside Diameter (38.1 mm)
Clip: Spring steel.
steel tubing, on the top of unpressurised oil reservoirs.
Hose
Air Filtration Media: 40 micron nominal foam plastic.
The internal spring steel clip grips the inside of the steel
Suitable steel tubing size:
tubing, and allows quick access to the reservoir for adding
1.1/2” OD x maximum 10 Gauge (0.128”) wall thickness
oil. The Breather filters air as it enters and leaves the reservoir.
(38.1 mm OD x 31.6 mm minimum ID).
Couplings
Nominal air filtration rating of 40 micron.
Positive stop, when tubing end meets raised locating
Do not use with 1.1/2” Outside Diameter steel tubing of
flange inside body of R381-40, ensures correct installation. more than 10 Gauge (0.128”) wall thickness, this may cause
damage to the spring steel clip.
DIMENSIONS
DIAMETER OVERALL TUBING MINIMUM MINIMUM
PART NUMBER OF CAP HEIGHT SOCKET DEPTH RECOM. CLEARANCE INSTALLED HEIGHT WEIGHT
PART NO D mm B mm L mm C mm H mm kg
Adaptors
R381-40 78 52 17 10 62 0,25
MOUNTING INSTRUCTIONS
Weld steel tubing to reservoir. Minimum length of tubing is 33 mm (1.3”) Push R381-40 onto the tubing, ensuring that both ends of the spring steel
to allow 10 mm (0.4”) Minimum Recommended Clearance for air to enter clip are inside the tubing, until the internal raised flange locates against the
underneath. end of the tubing.
Accessories
RECOMMENDED FOR: FEATURES:
RYCO R365 Filler Strainer Plated steel mesh basket.
is designed for installation Heavy hexagon steel cap,
on the top of oil reservoirs. threaded 2” BSPP.
The collar is welded to Synthetic rubber O Ring
the reservoir, and the steel inside cap seals when
mesh basket locates into cap is screwed on to tank
the collar and is secured by collar fitting.
Filters
DIMENSIONS
DIAMETER INSTALLED STRAINER STRAINER OVERALL
Technical
MOUNTING INSTRUCTIONS
Cut hole of 55mm (2.16”) diameter. Insert collar into hole, and weld around collar. Then install basket and cap.
C O N N E C T I N G P A R T N E R S H I P S Page 377
Introduction to Filtration
DEFINITION OF FILTRATION
“The process by which solid particles are separated from a fluid by passing the fluid through a permeable material that
will not let the solid particles through”.
The following electron microscope photographs show the trapping of contaminants in the layers of the filter media.
Page 378 Q U A L I T Y F I L T E R S A N D A C C E S S O R I E S
Introduction to Filtration
WHAT IS A MICRON?
A micron( (µm) is one millionth of a metre, or 0.000039 inches. As a comparison, a grain of table salt is about 100
microns, human hair is 70 microns, 40 microns is the smallest object able to be seen by unaided vision, talcum powder is
Intro
10 microns, red blood cells are 8 microns and bacteria are 1 to 2 microns.
100
70 µm
1 micron = 1 millionth of a metre
40 µm
1 micron = 1 thousandth of a millimetre 25 µm
10 µm
1 micron = 39 millionths of an inch 2 µm
µm
25.4 microns = 1 thousandth of an inch (.001”)
Hose
Magnified 250 times
PRESSURE DROP
The understanding of how pressure drop increases as the filter element traps more contaminant influences two important
aspects of filter selection. The first is the selection of BYPASS VALVES, and the second is the selection of the SIZE OF FILTER.
When the filter element is clean, there is a small pressure drop as the oil finds its way through the numerous microscopic
passages in the filter element.
As the filter element traps more and more contaminant, more and more of the microscopic passages become blocked,
Couplings
the flow rate through the remaining passages increases, thereby increasing the pressure drop across the filter element.
Eventually, if the filter element is not changed, all the passages will become blocked (also known as “plugged” or
“clogged”), and very little oil will be able to flow through the filter element. The system may stop working due to oil
starvation, or the filter may collapse or rupture.
BYPASS VALVES
In addition to the pressure drop due to contamination loading, other factors can also increase the pressure drop across
the filter element. These include; increased viscosity of oil due to contamination, degradation or cold temperatures; and
increased flow rates from system components, for example large cylinders retracting quickly, can easily double the normal
flow rate of a system.
Adaptors
To keep the system operating, and guard against element collapse or rupture due to any of these factors, many filters
incorporate a BYPASS VALVE. The Bypass Valve opens when the pressure drop increases past a predetermined value, to
allow flow of unfiltered oil to bypass the filter element.
Normally, a Bypass Valve is a spring-loaded poppet set to crack open when the pressure drop reaches the predetermined
value. It can be located in the filter head, or in the filter element.
SPIN ON FILTER - BYPASS VALVE OPEN CARTRIDGE TYPE FILTER - BYPASS VALVE OPEN
Accessories
Filters
Technical
Many Return Line Filters have Bypass Valves with 0,7 or 1,0 bar (10 or 14.5 psi) cracking pressure, and many Suction Line
Filters have Bypass Valves with 0,2 bar (2.9 psi) cracking pressure. Suction Line Filters require a lower Bypass Valve cracking
pressure than Return Line Filters, to guard against the pump cavitation that may occur with a higher pressure drop.
The flow rate for a filter used in a Suction Line application is lower than a similar filter in a Return Line application.
H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 379
Selection of the Filter Size
It is important to select an adequately sized filter; one that will not cause too great a pressure drop with the expected
flow rate in a system; and one that will not become blocked quickly and require changing of the filter element too often.
For each filter listed in this Product Technical Manual, a Pressure Drop versus Flow Rate graph is published on pages 382 and 383.
It can be seen that pressure drop increases with flow rate. “Nominal Flow Rates” are published as a guide to the selection
of a filter, based on these graphs, are calculated as follows:
RETURN LINE FILTERS WITH BYPASS VALVE CRACKING PRESSURE OF 1,0 BAR (14.5 PSI):
(includes the following Series: RIF-R06, RIF-R10, RIF-RV12, RIF-RP12, RIF-RC12, RIF-FA9, RIF-FA10, RHF-R, RTI-R, RFI-R, RCF-R).
The Nominal Flow Rates specified will cause a pressure drop across a clean filter element of 0,5 bar (7.3 psi) with
30 centistoke viscosity oil.
The filter element life will depend on the amount of contaminant trapped. Nominal Flow Rate conditions give rise to a
Bypass Valve Cracking Pressure to Clean Element Pressure Drop ratio of approximately 2:1. 1,0 bar (14.5 psi) pressure
drop is effectively the end of the life of the filter element because at that point the Bypass Valve cracks opens and the
filter stops filtering.
Filter elements must be changed prior to the pressure drop reaching Bypass Valve cracking pressure.
RETURN LINE FILTERS WITH BYPASS VALVE CRACKING PRESSURE OF 0,7 BAR (10 PSI):
(includes RIF14-1).
The Nominal Flow Rate specified will cause a pressure drop across a clean filter element of 0,3 bar (4.4 psi) with
30 centistoke viscosity oil.
The filter element life will depend on the amount of contaminant trapped. Nominal Flow Rate conditions give rise to a
Bypass Valve Cracking Pressure to Clean Element Pressure Drop ratio of approximately 2:1. 0,7 bar (10 psi) pressure drop
is effectively the end of the life of the filter element because at that point the Bypass Valve cracks opens and the filter
stops filtering.
SUCTION LINE FILTERS WITH BYPASS VALVE CRACKING PRESSURE OF 0,2 BAR (2.9 PSI):
(includes the following Series: RIF-S06, RIF-S10, RIF-SV12, RIF-SP12, RIF-SC12, RHF-S, RCF-S).
The Nominal Flow Rate specified will cause a pressure drop across a clean filter element of 0,03 bar (0.5 psi) with
30 centistoke viscosity oil. The filter element must be changed before the pressure drop increases to the Bypass Valve
cracking pressure of 0,2 bar (2.9 psi) and the filter stops filtering.
WARNINGS:
1. The above information is only an aid for filter selection. Other factors may affect the performance of a filter. The
system designer must consider all criteria when designing a system, and ensure that these criteria are satisfied.
2. Nominal Flow Rate information for each filter Series in the “Specification” tables, and thein the “Pressure Drop Flow
Graphs” on pages 382 and 383, relate to oil of 30 centistoke viscosity. The actual flow rate will vary if the oil is of a
different viscosity. See pages 386 and 387 for information on “Effect of Temperature and Viscosity on Flow Rate”.
3. See pages 384 and 385 for more information on “Warnings and for Filter Selection Guidelines”.
Page 380 Q U A L I T Y F I L T E R S A N D A C C E S S O R I E S
Nominal Filtration, Beta Ratings, Absolute Filtration
Intro
These Spin-On Canisters also comply with the following ISO Hydraulic Fluid Power Filtration Standards:
ISO 2941 Hydraulic fluid power - Filter elements - Verification of collapse/burst resistance
ISO 2942 Hydraulic fluid power - Filter elements - Verification of fabrication integrity and determination of
the first bubble point
ISO 2943 Hydraulic fluid power - Filter elements - Verification of material compatibility with fluids
ISO 4572 Hydraulic fluid power - Filters - Multi-pass method for evaluating filtration performance
The table at the bottom of the page shows ISO 4572 Multi-Pass Test Results for these RYCO Spin-On Canisters.
NOMINAL FILTRATION
Hose
Many filters have a “nominal” filtration rating to indicate the size of particles the filter element will trap.
For example, a filter with a nominal rating of 25 micron will trap approximately 50% of 25 micron (and larger) size particles.
Couplings
For example, if there are 50,000 particles of size 25 micron and larger upstream and 25,000 particles downstream after
passing through the filter, the BETA ratio would be 2.
50,000 ÷ 25,000 = 2
This is written as BETA ratio β25=2.
Since the filter has removed 50% of the 50,000 particles, it has an efficiency of 50%. Therefore a filter with a BETA
ratio of 2 for a certain micron size is similar to a filter with a “Nominal” rating for that micron size.
ABSOLUTE FILTRATION
Adaptors
A filter with a BETA ratio of 75 for a
particles of size “x microns” (βx=75) is BETA RATIO EFFICENCY
98.7% efficient at removing particles of
x micron and larger size. This efficiency
1.01 1%
level is often considered as removing
1.5 33.3%
ABSOLUTELY ALL the particles.
2 50%
It is generally considered that a filter with
a BETA ratio of 75 or higher has 5 80%
an ABSOLUTE rating for that micron size. 10 90%
This table
Accessories
For example, if a filter has β15=75 (BETA shows some
20 95%
ratio for 15 micron equal to 75), it will 75 98.7%
BETA ratios
remove 98.7% of particles 15 micron 100 99%
and the
or larger, and is termed to have an equivalent 200 99.5%
ABSOLUTE rating of 15 micron. efficiency. 1000 99.9%
Filters
RIF-E0625 20 10
50.00% 90.00% 98.70% 99.98%
2 ≥3 >150 >3000
RIF-E1025 25 10
50.00% 66.67% 93.38% 99.96%
C O N N E C T I N G P A R T N E R S H I P S Page 381
Pressure Drop Flow Graphs for Filters
The “Pressure Drop Flow Graphs” for each Filter Series on these two pages relate to oil of 30 centistoke kinematic viscosity, and
Relative Density less than 0,9 (except where otherwise noted for RIF-FA and RIF15). The actual pressure drop will vary if the oil
is of a different viscosity, or different relative density.
See pages 384 and 385 for information on “Warnings and Filter Selection Guidelines”, pages 386 and 387 for “Effect of Temperature
and Viscosity on Flow Rate and Pressure Drop”, and pages 379 and 380 for Bypass Valve options and “Selection of Filter Size”.
10 and 25 micron curves are labelled with the Return Line filter part number (usually R after dash in part number); the information
also applies to Suction Line filters (S after dash) and Blocked Bypass Filters (B after dash) where available. 149 micron curves are
labelled with the Suction Line filter part number.
This information is supplied as an aid for filter selection. Other factors may affect the performance of a filter. The system
designer must consider all criteria when designing a system, and ensure that these criteria are satisfied.
Page 382 Q U A L I T Y F I L T E R S A N D A C C E S S O R I E S
Pressure Drop Flow Graphs for Filters
Intro
30 cSt oil.
Use RIF14-1 curve for
RIF15 with petrol and
diesel fuel.
RIF-FA9, RIF-FA10,
curve is for
30 cSt oil.
RIF-FA8, RIF-FA39 curve
is for petrol and diesel
Hose
fuel.
Couplings
Replace YY in Part No
with 10 (1.1/4”) or 12
(1.1/2”).
Adaptors
RTI AND RFI SERIES TANK TOP FILTERS
Accessories
Filters
-R0625.
Use Line 3 for -S06149.
Use Line 4 for -R0825.
Use Line 5 for -S08149.
Use Line 6 for -R1210.
Use Line 7 for -R1225.
H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 383
Warnings and Filter Selection Guidelines
WARNINGS:
1. The information and specifications in this Product Technical Manual are only an aid for filter selection. Other factors may
affect the performance of a filter. The system designer must consider all criteria when designing a system, and ensure that
these criteria are satisfied.
2. Nominal Flow Rate information for each filter Series in the “Specification” tables, and in the “Pressure Drop Flow Graphs”
on pages 382 and 383, relate to oil of 30 centistoke viscosity and less than 0,9 Relative Density. The actual flow rate will
vary if the oil is of different viscosity and/or Relative Density. See pages 386 and 387 for information on “Effect of
Temperature and Viscosity on Flow Rate”.
3. For Return Line Filters fitted with Bypass Valves; Nominal Flow Rates shown in the “Specification” tables for each filter series
are based on a factor of the Bypass Valve cracking pressure. The Nominal Flow Rates shown will cause a pressure drop
across a clean filter element of a maximum of 50% of the Bypass Valve cracking pressure, with 30 centistokes
viscosity oil. In some applications (for example those involving wide operating temperature ranges, and/or large fluctuations
in the expected flow rate of the system, and/or heavy contamination levels), the system designer must choose a Flow Rate
that will cause a lower clean element pressure drop (for example 25% or 35% of the Bypass Valve cracking pressure).
Conversely, it is not recommended to exceed clean element pressure drop of 50% of the Bypass Valve cracking pressure.
4. Cellulose filtration media can be affected by water. It can cause the media to swell and become plugged, especially Suction
Line filters. If water from condensation of moist air within a reservoir or other sources is likely, the designer must consider
this when selecting the filter. 149 Micron Stainless Steel mesh elements are available for some Series of Suction Line filters.
5. Some systems have wide variations in operating temperature and/or flow rates. Failure to allow for these when selecting
filters may result in inadequate filtration or oil starvation. Under some conditions, if pressure within the filter becomes too
great due to these wide variations, or other conditions (including restriction due to clogging), it is possible that the system
may stop working due to oil starvation, or the filter element may collapse, or rupture, and release oil to the environment
and/or allow contaminants to re-enter the oil, or the Bypass Valve may open prematurely.
6. Some systems are designed to allow for oil to Bypass the filter element via the Bypass Valve under cold start, or flow rate
surge conditions, etc. Under these conditions, the designer must ensure that flow conditions do not exceed the flow
capacity of the open Bypass Valve. This will cause pressure to build up in the filter, which may cause collapse or rupture.
7. For all filters fitted with Bypass Valves; if the designer requires that the Bypass Valve does not open under cold start
(increased oil viscosity) conditions, all appropriate criteria must be considered and satisfied.
8. In some filters fitted with Bypass Valves, oil may flow over the surface of the filter element when the Bypass Valve opens.
Under these circumstances, it is possible to wash trapped contaminants off the filter element back into the oil flow.
9. Filter elements must be changed prior to becoming blocked or “plugged” or “clogged”, otherwise oil flow may be reduced
below required limits, or oil may not be adequately filtered. Clogging Indicators should be fitted wherever possible; if not
possible the filter element must be changed regularly at predetermined intervals to ensure correct filtration and operation
of the circuit. See page 390 for more information; “Instructions for Changing Filter Elements”.
10. Change filter elements whenever oil is changed.
11. Minimising oil surge conditions will increase the service life of filter elements.
12. Filters in this Product Technical Manual are unidirectional. Flow through a filter must be in the allowed direction only; from
the specified inlet side to the specified outlet side.
13. Incorrect selection, fitment, design, application and/or maintenance of a filter can cause damage to equipment and/or
personal injury or death.
SOME OF THE MANY FACTORS TO CONSIDER WHEN CHOOSING FILTERS FOR MINERAL OIL BASED HYDRAULIC FLUIDS ARE:
1. Required cleanliness level.
Manufacturers of the various hydraulic system components can advise the oil cleanliness level required to ensure that the
component functions correctly. Appropriate micron rating filters should be chosen. Efficiency and capacity must be balanced.
The system designer must select a filter that can remove a given percentage of contaminant particles over a particular size,
with sufficient contaminant holding capacity so that it can protect the circuit over a reasonable service life.
2. Flow rate of the system.
It is important to choose a filter that has a sufficient flow rate. Remember to allow for flow increases due to actuator
movement. In some systems the rapid retraction of a cylinder can cause a flow rate from two to five times the normal pump
flow rate. If this has not been allowed for, the sudden increase in the flow rate can cause the Bypass Valve to open and
allow unfiltered oil through, or may result in filter collapse or rupture.
3. System Operating Pressure and Temperature.
Filters must be able to operate at the design pressure and temperature of the circuit.
4. Viscosity of the oil.
Pressure Drop charts in this catalogue assume viscosity of 30 centistokes. If the oil is of different viscosity, or if the viscosity
of the oil is likely to change due to cold starts, the nominal flow rates should have a correction factor applied to avoid
Bypass Valve opening. See pages 386 and 387.
5. Mounting space and maintenance requirements.
The available space may dictate the choice of filter. Spin-On Canisters are generally quicker and easier to service than other
designs.
Page 384 Q U A L I T Y F I L T E R S A N D A C C E S S O R I E S
Warnings and Filter Selection Guidelines
Intro
extends filter element replacement intervals.
7. Likely presence of water condensation.
Water condensation from moist air inside a reservoir can cause cellulose filter elements to swell and become plugged.
8. Critical Dependence and Operator Safety.
If the system is of a critical nature, or there are safety issues to consider, it is often better to install extra filtration.
9. Component to be protected by the Filter.
Placing a filter immediately upstream of the component helps to protect critical or sensitive components.
10. Bypass Valves.
Selection of Bypass Valves or Blocked Bypass options needs to take the overall circuit design into consideration.
Hose
RULES OF THUMB:
The following information is provided to aid in the selection of appropriate filtration and reservoir accessories. The system
designer must consider all operating parameters and operating conditions when choosing filters and reservoir accessories, and
be sure that the selected system provides for those parameters and conditions.
Couplings
Return Line Filters
Return Line filters must be located as close to the Reservoir as possible.
Maximum line velocity: 4.5 metres per second (15 feet per second).
Maximum pressure drop: no more than 50% of the filter Bypass Valve setting at normal operating temperature with a clean
filter element.
Maximum pressure drop of 50% of the filter Bypass Valve setting is the normal recommendation. Using a factor lower than
50% of the filter Bypass Valve setting results in lower flow rates than those at 50%. However, the life of the element is
increased due to the increased amount of contaminant able to be held before the pressure drop causes the Bypass Valve
to open.
Adaptors
Suction Line Filters
Maximum line velocity: 1.5 metres per second (5 feet per second).
Maximum pressure drop: no more than 50% of the maximum allowable vacuum recommended by the pump manufacturer.
Suction Line Filters should not be used if the pump manufacturer recommends against their use.
Closed loop systems are recommended. If possible, use a sealed reservoir and a pressurised breather.
WARNING: Do not use Suction Line Filters with cellulose filter elements where water contamination is possible.
Suction Strainers
Maximum line velocity: 1.5 metres per second (5 feet per second).
Accessories
Maximum pressure drop: 1 inHg (25 mmHg)/0,03 bar (0.44 psi)
Diffusers
Using tank diffusers helps to prevent air becoming entrapped in hydraulic oil. Air sucked into a pump with the hydraulic
fluid can cause cavitation at the pump. Damage to the pump and other components in a system may occur as a result.
Diffusers and suction strainers perform best when mounted in the bottom third of the reservoir. They should also face in
opposite directions, or can be separated from one another by baffle plates to allow the oil to settle, cool and de-aerate.
Clogging Indicators
RYCO Hydraulics recommend the fitting of Clogging Indicators (see page 370) to filters wherever possible. Clogging
Indicators provide visual indication of the restriction across the filter element.
Filters
Filter elements must be changed before the filter Bypass Valve opens and allows unfiltered oil through the filter. If a
Clogging Indicator is not fitted, filter elements must be changed on a regular basis so that they do not become plugged.
Air Breathers
Breather filtration should match the required hydraulic fluid filtration level.
Breathers should be replaced regularly, to ensure that they do not become clogged.
Pressurised filler breather caps can be used in conjunction with a fully sealed reservoir to increase oil supply to the pump
inlet. Pressurised filler breather caps function best on reservoirs that have a fairly constant fluid level.
Technical
Generally, the more pressure a pump has at the inlet, the quieter it will operate.
Reservoirs
Oil reservoirs must be fully sealed to prevent contaminants being sucked into the reservoir as the oil level changes.
Air should only enter and leave the reservoir via filtered air breathers.
C O N N E C T I N G P A R T N E R S H I P S Page 385
Effect of Temperature and Viscosity on Flow Rate and Pressure Drop
Viscosity is the resistance of a liquid to flow under an applied force. The viscosity of a fluid is low if it flows easily, and
high if it flows with difficulty.
Two units are commonly used:
CENTISTOKES (cSt) and SAYBOLT SECOND UNIVERSAL (SSU).
Both are based on the time required for an amount of oil to flow through a specified orifice at one of two test
temperatures. Test temperatures are usually 40°C (104°F) or 100°C (212°F) for centistokes, or 100°F (38°C) or 210°F
(99°C) for SSU.
Popular mineral oil based hydraulic fluids now commonly use the ISO Viscosity Classification, which uses the kinematic
viscosity in centistokes at 40°C (104°F) test temperature. For example, ISO 46 hydraulic oil has kinematic viscosity of 46
centistokes at 40°C (104°F). Commonly used hydraulic oils have kinematic viscosities from 15 to 150 centistokes at 40°C
(104°F) (ISO Viscosity Classifications 15 to 150). The higher the viscosity value is numerically; the thicker, or more viscous,
the oil is. 100 centistoke oil is more viscous (greater resistance to flow) than 15 centistoke oil.
It is important to specify the temperature of the test, because oil viscosity changes with temperature. The chart on page
387 shows how ISO grades of hydraulic oil typically change viscosity with temperature, assuming Viscosity Index of 100.
(Viscosity Index is a measure of how viscosity changes with temperature). It can be seen that at differing temperatures,
each grade can have kinematic viscosity of 30 centistokes. For example, ISO 68 oil (that is 68 centistokes at 40°C/104°F)
has 30 centistokes viscosity at approximately 58°C (136°F).
Centistokes and SSU are numerically related to each other, for example 30 centistokes at 40°C (104°F) is the same as
141,7 SSU at the same temperature 40°C (104°F), which in turn is approximately equal to 155 SSU at 37°C (99°F).
Another common reference point is that 150 SSU at 37°C (99°F) is approximately equal to 28 centistokes at 40°C (104°F). In
this Product Technical Manual, due to increasing acceptance of centistokes and the ISO Viscosity Classification, reference
to SSU is not included.
For each RYCO Filter Series, the Nominal Flow Rates in the “Specification” tables, and the “Pressure Drop Flow Graphs”
on pages 382 and 383, assume a kinematic viscosity of 30 centistokes. They can be used for all ISO grades, using
appropriate correction factors as discussed below.
(These formulae will give an approximate result, but due to the usual conditions of turbulent flow in the housing and
laminar flow through the filtration media, the result is not precise. Contact RYCO Hydraulics Technical Department if
precise calculations are required. Also, if extremes of temperature are expected, for example extremely cold starts, these
should be allowed for in the selection of the filter.)
EXAMPLE
ISO 68 oil is used in a system that normally operates at 65°C. What is the estimated flow capacity of an RIF-R1025 filter
(for maximum 0,5 bar (7.3 psi) pressure drop across clean element)?
From page 387 graph, ISO 68 at 65°C (149°F) will be approximately 24 centistokes.
Nominal flow rate for RIF-R1025 from Specification table on page 357 or graph on page 382 is 135 litres per minute (for
maximum 0,5 bar (7.3 psi) pressure drop across clean element).
30
Estimated flow capacity for ISO 68 oil at 65°C (149°F) for RIF-R1025 = 135 X = 169 litres per minute.
24
Page 386 Q U A L I T Y F I L T E R S A N D A C C E S S O R I E S
Effect of Temperature and Viscosity on Flow Rate and Pressure Drop
Intro
0
15
IS O
0
10
ISO
68
Hose
ISO
46
ISO
32
ISO
Couplings
22
ISO
15
ISO
Adaptors
Accessories
Filters
Technical
H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 387
Cross Reference for RYCO RIF-E and RIF-EA Spin-On Filters
If gasket dimensions and gasket sealing surfaces are compatible, the ability to use various Spin-On Filter Canisters on a particular
filter head depends on the post thread of the filter head, and the thread of the Canister.
This Cross Reference Information is presented as a general guide to the RYCO Spin-On Filter that can replace another
manufacturer's Spin-On Filter when installed on that other manufacturer's filter head, for hydraulic filtration applications;
based on:
1. Reasonable matching of filtration ratings
2. General dimensions
3. Threads of the canister and of the post of the filter head.
4. Gasket compatibility.
The listings do not imply identical dimensions and identical performance.
Prior to using products from different manufacturers, users must consider all criteria and satisfy themselves that the products will
perform satisfactorily in their particular application.
There are many variables to be considered; including, but not limited to, the following:
• Maximum Working Pressure and Vacuum ratings vary between manufacturers.
• Nominal Flow Rates and Clean Element Pressure Drops vary between manufacturers.
• Filtration ratings and efficiencies vary between manufacturers.
• Temperature ratings and fluid compatibilities vary between manufacturers.
• Replacing a NOMINAL Rated canister with an alternate NOMINAL Rated canister of the same micron size; and
an ABSOLUTE Rated canister with an alternate ABSOLUTE Rated canister of the same micron size; will result in similar but
not necessarily identical performance.
• Replacing a NOMINAL Rated canister with an ABSOLUTE Rated canister of the same micron size is not recommended,
because it may result in a Nominal Flow Rate reduction, or increased Clean Element Pressure Drop.
• Replacing an ABSOLUTE Rated canister with a NOMINAL Rated canister of the same micron size is not recommended,
because the level of filtration will not be as fine.
• Refer to pages 354 to 387 for Technical and other information about Pressure Drop, “Warnings and Filter Selection
Guidelines”, and “Effect of Temperature and Viscosity on Flow Rate and Pressure Drop” on RYCO Hydraulics products.
Due care has been taken in compiling the Cross Reference Information on page 389, but no liability of any kind whatsoever
is accepted by RYCO Hydraulics Pty Ltd for any loss or damage sustained or incurred by the purchaser, or any other party in
consequence of, resulting from the use of this information.
The tables below show the ABSOLUTE and NOMINAL filtration ratings for each RYCO Canister.
BSPP Threaded Canisters - last 2 digits of RYCO Part Number are the ABSOLUTE rating
3/4” CANISTERS 1.1/4” CANISTERS
3/4” BSPP THREADED 1.1/4” BSPP THREADED
UNF Threaded Canisters - last 2 digits of RYCO Part Number are the NOMINAL rating
3/4” CANISTERS 1.1/4” CANISTER
1” UNF THREADED 1.1/2” UNF THREADED
Page 388 Q U A L I T Y F I L T E R S A N D A C C E S S O R I E S
Cross Reference for RYCO RIF-E and RIF-EA Spin-On Filters
Intro
RYCO Gasket to use (see note below).
3. Read back across to the RYCO details in the left hand columns. These show the RYCO Cross Reference part
number, and the RYCO Canister's filtration rating and Canister thread.
NOTE:
If no part number is listed in the “Gasket” column in the competitor columns,
the gasket is supplied already mounted in the RYCO Canister.
For RYCO RIF-EA1210 and RIF-EA1225 Canister cross references only
These Canisters are supplied with two Gaskets, only one is to be used,
Hose
see page 355 for more information.
If there is a part number listed in the “Gasket” column, use only this gasket.
If “Check” is listed in the “Gasket” column, the gasket to be used must be
determined at time of installation. See page 355 for more information. RIF-EA12GW RIF-EA12GM
Abs Nom Thread Baldwin Rating Thread Gasket Fairey Arlon/Stauff Rating Thread Gasket
RIF-E0625 20 10 BSPP BT366-10 10 nom. BSPP
RIF-E1025 25 10 BSPP BT351 10 nom. BSPP SFC5710E 10 nom. BSPP
Couplings
RIF-EA0810 25 10 UNF BT839-10 10 nom. UNF FA35-10 10 nom. UNF
RIF-EA0810 25 10 UNF FA35-CC25 25 abs. UNF
RIF-EA0825 32 25 UNF BT839 25 nom. UNF FA35-25 25 nom. UNF
RIF-EA1210 27 10 UNF BT287-10 10 nom. UNF RIF-EA12GM FA57-10 10 nom. UNF RIF-EA12GM
RIF-EA1210 27 10 UNF FA57-CC25 25 abs. UNF RIF-EA12GM
FIF-EA1225 36 25 UNF BT287 25 nom. UNF RIF-EA12GM FA57-25 25 nom. UNF RIF-EA12GM
Abs Nom Thread Fleetguard Rating Thread Gasket Filpro Rating Thread Gasket
RIF-E0625 20 10 BSPP HF6173 BSPP SOE5-10 10 nom. BSPP
Adaptors
RIF-E0625 20 10 BSPP HF7983 BSPP
RIF-E1025 25 10 BSPP HF6177 BSPP SOE10-10 10 nom. BSPP
RIF-E1025 25 10 BSPP HF7980 BSPP
RIF-EA0810 25 10 UNF HF6056 UNF
RIF-EA0825 32 25 UNF HF6057 UNF
RIF-EA1210 27 10 UNF HF6710 UNF Check
RIF-EA1225 36 25 UNF LF680 UNF Check
Accessories
Abs Nom Thread Hydac Rating Thread Gasket LHA Rating Thread Gasket
RIF-E0625 20 10 BSPP 0080MG010P 10 nom. BSPP SPE-16-10 10 nom. BSPP
RIF-E1025 25 10 BSPP 0160MG010P 10 nom. BSPP SPE-52-10 10 nom. BSPP
RIF-EA0810 25 10 UNF 0080MA010P 10 nom. UNF SPE-15-10 10 nom. UNF
RIF-EA0825 32 25 UNF 0080MA025P 25 nom. UNF SPE-15-25 25 nom. UNF
RIF-EA1210 27 10 UNF 0160MA010P 10 nom. UNF Check SPE-50-10 10 nom. UNF RIF-EA12GM
RIF-EA1225 36 25 UNF 0160MA025P 25 nom. UNF Check SPE-50-25 25 nom. UNF RIF-EA12GM
Abs Nom Thread OMT Rating Thread Gasket Price/Cross Rating Thread Gasket
RIF-E0610 10 3 BSPP
Filters
Abs Nom Thread Parker UCC Rating Thread Gasket Zinga Rating Thread Gasket
RIF-E0610 10 3 BSPP MXR.8550 10 abs. BSPP
RIF-E0625 20 10 BSPP MX.1518.4.10 25 abs. BSPP
RIF-E1010 10 3 BSPP MXR.9550 10 abs. BSPP
RIF-E1025 25 10 BSPP MX.1591.4.10 25 abs. BSPP
RIF-EA0810 25 10 UNF AE-10 10 nom. UNF
RIF-EA0825 32 25 UNF AE-25 25 nom. UNF
RIF-EA1210 27 10 UNF SE-10 10 nom. UNF Check
RIF-EA1225 36 25 UNF SE-25 25 nom. UNF Check
C O N N E C T I N G P A R T N E R S H I P S Page 389
Instructions for Changing Filter Elements
The Spin-On Canister or Filter Element must be changed before it becomes completely blocked or “plugged” with
contaminants. If the Filter Element becomes blocked, the filter will go into bypass and the oil will not be filtered, or the
filter may become damaged and release contaminants back into the system.
If a Clogging Indicator is fitted, see page 370, the correct time to change the Filter Element is shown by the reading on
the Indicator.
If a Clogging Indicator is not fitted, the correct interval to change the Filter Element is not as easy to determine accurately.
The normal recommendation is to change the initial Filter Element after the first 50 hours of operation from new, and then
every subsequent 250 hours of operation; or as specified by the equipment manufacturer. More frequent replacement
may be required depending on the severity of the operating conditions.
Filter Elements should also be changed whenever the oil is changed.
6. Line up the threads on the canister and the filter post carefully, and spin on the new canister until the gasket contacts
the mounting pad on the filter head.
(In some systems it may be desirable to place clean oil in the canister, before it is installed, to reduce air inclusion into
the system.)
7. Tighten the canister an additional 1/2 to 3/4 turn by hand - do not over tighten.
8. Operate the system and check to ensure there are no leaks. Check oil level and top up if necessary.
IMPORTANT FITTING INSTRUCTIONS FOR RYCO CARTRIDGE STYLE FILTER ELEMENTS USED IN RYCO SERIES RHF, RTI,
RFI, AND RCF FILTERS
1. Turn off the system and relieve pressure to the filter.
2. Clean the outside of the filter housing around the Top Cover Plate (or around the Bowl to Head join of RHF Series).
3. For RHF-10 and RHF-20 Series, remove the Drain Plug at the bottom of the bowl. Arrange a suitable catch pan for
the oil that will be released. Replace the Drain Plug.
4. For RTI, RFI, and RCF Series, remove the bolts holding the Top Cover Plate.
For RHF Series, remove the bolts holding the bowl to the head.
5. Remove the old filter element. 149 Micron Stainless Steel mesh filter elements may be cleaned and reused, if there is
no damage.
6. Carefully clean inside the filter housing to remove any dirt or sludge. Wipe away from the outlet port. Clean the
magnet on the bottom of Top Cover Plates of RTI, RFI and RCF Series filters.
7. Inspect all O Rings, seals and bolts for damage. Replace if necessary.
8. Place the new, or cleaned filter element into the filter housing, taking care to ensure it is centrally located, and the
O Ring sealing the filter element to the housing is correctly seated.
(In some systems it may be desirable to place clean oil in the filter, before it is reassembled, to reduce air inclusion into
the system.)
9. Replace the Top Cover Plate or the Bowl, while maintaining correct spring location and spring pressure on the
filter element.
10. Replace the bolts and tighten in a diagonal order. Check that the two components seat uniformly.
11. Operate the system and check to ensure there are no leaks. Check oil level and top up if necessary.
Page 390 Q U A L I T Y F I L T E R S A N D A C C E S S O R I E S
Hose Size Selection Nomograph
Indicating Flow Capacity Of Hose Assemblies At Recommended Flow Velocities
Selecting the Right Hose Size
With this nomograph, you can easily select the correct Hose ID size, Desired Flow Rate and Recommended Flow Velocity.
If any two of these factors are known, the third can be determined.
Intro
To use this nomograph: Example:
1. Pick the two known values. To find the bore size for a Pressure Line consistent with a Flow Rate of
2. Lay a straightedge to intersect the two values. 100 litres per minute (26 US or 22 Imperial gallons per minute), and a
3. Intersection on the third vertical line gives the value of Flow Velocity of 4,5 metres per second (14.8 feet per second), connect
that factor. Flow Rate to Flow Velocity and read Hose Bore on centre scale.
Answer: The line crosses Hose Bore between -12 and -16 on “All Other
Dash Sizes” side of Hose Bore axis, so a -16 hose is required. If RQP5 or
T5 Hose is to be used, for this example -16 would also be required.
Hose
FLOW RATE HOSE BORE FLOW VELOCITY
Imp. Gal Litres US Gal
/ min / min / min mm inches
100 10
400
100
200
300 m / sec ft / sec
150
Couplings
50 5 0,3 1
200 50 Maximum
40 100 4 0,4 recommended
40 RQP5 & T5 All Other 1,5 velocity for:
150
30 Dash Sizes 3 Dash Sizes 0,5
Adaptors
-20 30
50
10 1 -16 1,5 5
40 -16
10
20 0,75 -12 2
Return Lines
30 -12 0,625 -10
15
5 -10 0,5 -08 3 10
20 5 -08
4 10 0,4 4
-06 Pressure Lines
15
Accessories
15 4
-06 -05 5
3 0,3
3 -05 -04 20
10
2 5 0,2
-04 -03
2 30
4 10
1,5 0,15
1,5 -02 40
3
5
1 0,1 15 50
4 1
3
Filters
0,5
2 0,5
The velocity of the fluid should not exceed the range shown in the right A further example will help you to use this chart:
hand column. When oil velocities are higher than recommended in the Determine the hose size required to carry 40 litres of oil per minute and
chart, turbulent flow occurs, resulting in loss of pressure and excessive determine the velocity of the oil through the hose assembly. The assembly
heating. For long hoses and/or high viscosity oil, or if the flow of is to be used as a pressure line and the flow will be continuous.
hydraulic fluid is continuous, it is recommended to use figures at Locate the flow, 40 litres per minute (left hand column), and velocity,
Technical
the lower end of the Maximum Recommended Velocity range. For 15 feet per second (right hand column), since 15 is the centre of the
short hoses and/or low viscosity oil, or if the flow of hydraulic fluid is Pressure Lines Maximum recommended velocity range. Lay a straight
intermittent or for only short periods of time, figures at the higher end edge across these two points. The straight edge crosses the centre
of the Maximum Recommended Velocity range can be used. column just above the -08 on “All Other Dash Sizes” side of Hose Bore
axis. Keeping the straight edge on 40 litres per minute, cross the centre
column at -08 and -10 sizes and read the Flow Velocity in the right hand
column. It can be seen that using -08 Hose Size , Flow Velocity will be 18
feet per second, and for -10 Hose Size, Flow Velocity will be 11 feet per
second. As the flow is continuous, -10 Hose Size is recommended.
H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 391
How to Order Hose Assemblies
NOTE: For male fittings and flanged fittings, seat and overall length measurement points are the same.
When ordering Hose Assemblies, specifying by the following system will assist; or alternatively supply a clear, concise drawing or sketch.
1. Hose Type.
2. (Hose Protection or extra operations to hose) - if applicable.
3. Hose Assembly Length (expressed in mm), followed by method of measurement:
Intro
blank if “Seat to Seat Length”
-OA if “Overall Length”
-CL if “Cut Hose Length”
4. Fitting End 1.
5. Fitting End 2.
6. Angle of Orientation if both fittings are elbows and/or tube bends.
EXAMPLES:
1. T18A * 1830 * T209-0808 * T204-0814
Hose will be made 1830 mm Seat to Seat.
Hose
2. T18A * 1830-OA * T209-0808 * T204-0814
Hose will be made 1830 mm tip of T209 male to tip of T204 nut.
3. T28D * 1830 * T205-0808 * T273-0824 @ 135°
Hose assembly will be manufactured so that when T205-0808 is furthest away the T273-0824 will be oriented 135° clockwise.
4. T28A * 1640-CL * L01-0812 * L04-0817
Hose will be cut to 1640 mm and length of fittings will be extra.
5. H1212A * (RSG-32 * 1000) * 1000-OA * T763-1236 * T772-1236
Hose will be covered with RSG for full length of hose assembly. Length will be overall from T763 tip to T772 bend centreline.
Couplings
6. RQP212 * (PIERCE * 2200) * 2200 * T209-1212 * T204-1217
Hose cover will be pierced/pin pricked.
7. T18A * 1830 * T201-0808 * T202-0808 + S27-0808
The length of the S27-0808 is extra, not included in the 1830 mm.
Adaptors
Accessories
EXAMPLE: For a Hose Assembly using T204-0609 coupling one end, and T209-0606 coupling other end, with a required
Seat to Seat Length of 750 mm, calculate the Hose Cut Length required.
From page 108, CA dimension for T204-0609 is 20 mm. This is "coupling 1" for the required hose assembly.
From page 105, CA dimension for T209-0606 is 33 mm. This is "coupling 2" for the required hose assembly.
Cut Length of Hose = Seat to Seat Length of Hose Assembly - CA (coupling 1) - CA (coupling 2) = 750 mm – 20 mm – 33 mm = 697 mm
IMPORTANT NOTES:
1. CHECK AND MEASURE COUPLING BEFORE CUTTING HOSE
For all Couplings, before calculating the Cut Length of the hose, measure and check that the CA dimension of the physical
coupling complies with that published. CA dimensions may vary due to manufacturing method or design refinement.
Filters
3. See page 203 for extra information about CA dimensions for A00, B00, K00, L00 and 400 Series Field Attachable couplings.
4. See note on page 100 regarding Drop Length (DL) and Cut-Off Allowance (CA) published dimensions.
5. For Hose Assemblies, the following must be considered:
Maximum Working Pressure of the Hose; End Style (Connector Termination), see pages 419 to 422, and
Minimum Free Length, see page 398 in the “Safety Guide”, pages 396 to 399.
* For 1100 Series with RTH1 hose, growth is less than 5 mm; for T400 Series couplings with SR and SRF hose series, growth varies and must be measured each time.
** For practical purposes, 800 Series Push-On and 3300 Series couplings do not experience extra growth.
C O N N E C T I N G P A R T N E R S H I P S Page 393
Hose Selection
SELECTION:
2. The following is a list of factors which must be considered before final hose selection can be made:
2.1 Pressure – After determining the system pressure, hose selection must be made so that the recommended maximum
operating pressure is equal to or greater than the system pressure. Surge pressures higher than the maximum operating
pressure will shorten hose life and must be taken into account by the hydraulic engineer.
2.2 Suction – Hoses used for suction applications must be selected to ensure that the hose will withstand the vacuum and
pressure of the system.
2.3 Temperature – Care must be taken to ensure that fluid and ambient temperatures, both static and transient, do not
exceed the limitations of the hose. Special care must be taken when routing near hot objects such as manifolds.
2.4 Fluid Compatibility – Hose selection must assure compatibility of the hose tube, cover, and fittings with the fluid used.
Additional caution must be observed in hose selection for gaseous applications.
2.5 Size – Transmission of power by means of pressurised fluid varies with pressure and rate of flow. The size of the components
must be adequate to keep pressure losses to a minimum and avoid damage to the hose due to heat generation or excessive
turbulence.
2.6 Routing – Attention must be given to optimum routing to minimise inherent problems.
2.7 Environment – Care must be taken to ensure that the hose and fittings are either compatible with, or protected from, the
environment to which they are exposed. Environmental conditions such as ultraviolet light, ozone, salt water, chemicals
and air pollutants can cause degradation and premature failure and, therefore, must be considered.
2.8 Mechanical Loads – External forces can significantly reduce hose life. Mechanical loads which must be considered
include excessive flexing, twist, kinking, tensile or side loads, bend radius, and vibration. Use of swivel type fittings or
adaptors may be required to ensure no twist is put into the hose. Unusual applications may require special testing prior to
hose selection.
2.9 Abrasion – While a hose is designed with a reasonable level of abrasion resistance, care must be taken to protect the
hose from excessive abrasion which can result in erosion, snagging, and cutting of the hose cover. Exposure of the
reinforcement will significantly accelerate hose failure.
2.10 Proper End Fitting – Care must be taken to ensure proper compatibility exists between the hose and coupling selected
based on the manufacturer’s recommendations substantiated by testing to industry standards such as SAE J517.
2.11 Length – When establishing proper hose length; motion absorption, hose length changes due to pressure, as well as hose
and machine tolerances must be considered.
2.12 Specifications and Standards – When selecting hose; government, industry, and manufacturer’s specifications and
recommendations must be reviewed as applicable.
2.13 Hose Cleanliness – Hose components vary in cleanliness levels. Care must be taken to ensure that the assemblies selected
have an adequate level of cleanliness for the application.
2.14 Electrical Conductivity – Certain applications require that hose be non-conductive to prevent electrical current flow.
Other applications require the hose to be sufficiently conductive to drain off static electricity. Hose and fittings must be
chosen with these needs in mind.
2.15 High Pressure Gas – Do not use hydraulic hose to transmit high pressure gases.
INSTALLATION:
Intro
3. After selection of proper hose, the following factors must be considered by the installer:
3.1 Pre-installation Inspection – Prior to installation, a careful examination of the hose must be performed. All components
must be checked for correct style, size and length. In addition, the hose must be examined for cleanliness, I.D. obstructions,
blisters, loose cover, or any other visible defects.
3.2 Follow Manufacturer’s Assembly Instructions.
3.3 Minimum Bend Radius – Installation at less than minimum bend radius may significantly reduce hose life. Particular
attention must be given to preclude sharp bending at the hose/fittings juncture.
Hose
3.4 Twist Angle and Orientation – Hose installations must be such that relative motion of machine components produces
bending of the hose rather than twisting.
3.5 Securement – In many applications, it may be necessary to restrain, or guide, the hose to protect it from damage by
unnecessary flexing, pressure surges, and contact with other mechanical components. Care must be taken to ensure such
restraints do not introduce additional stress or wear points.
3.6 Proper Connection of Ports – Proper physical installation of the hose requires a correctly installed port connection while
Couplings
ensuring that no twist or torque is transferred to the hose.
3.7 Avoid External Damage – Proper installation is not complete without ensuring that all tensile loads, side loads, kinking,
flattening, potential abrasion, thread damage, or damage to sealing surfaces are corrected or eliminated.
3.8 System Check out – After completing the installation, all entrapped air must be eliminated, then the system must be
pressurised to the maximum system pressure and checked for proper function, and for freedom from leaks.
NOTE: Avoid potential hazardous areas while testing.
MAINTENANCE:
Adaptors
4. Even with proper selection and installation, hose life may be significantly reduced without a continuing maintenance
program. Maintenance and Inspection frequency should be determined by the severity of the application and risk potential.
A maintenance program should include the following as a minimum.
4.1 Hose Storage – Hose products in storage can be adversely affected by temperatures, humidity, ozone, sunlight, oils,
solvents, corrosive liquids and fumes, insects, rodents, and radioactive materials. Storage areas should be relatively cool
and dark and free of dust, dirt, dampness and mildew.
4.2 Visual Inspection – Any of the following conditions require immediate sytem shut down and replacement of the
Accessories
hose assembly:
a) Leaks at fittings or in hose. (Leaking fluid is a fire hazard.)
b) Damaged, cut, or abraded cover. (Any reinforcement exposed.)
c) Kinked, crushed, flattened, or twisted hose.
d) Hard, stiff, heat cracked, or charred hose.
e) Blistered, soft, degraded, or loose cover.
f) Cracked, damaged, or badly corroded fittings.
g) Slippage or movement of fittings on the hose.
4.3 Visual Inspection – The following items must be tightened, repaired or replaced as required.
Filters
4.5 Replacement Intervals – Specific replacement intervals must be considered based on previous service life, government or
industry recommendations, or when failures could result in unacceptable down time, damage, or injury risk.
H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 395
Safety Guide
Before selecting or using any RYCO Hydraulics (RYCO) hose or fittings or related accessories, it is essential that you
read the following instructions.
1. GENERAL INSTRUCTIONS:
1.1 Scope: This safety guide provides instructions for selecting and using (including assembling, installing and maintaining)
hose fittings (including all products commonly called “fittings” or “couplings” for attachment to hose), and related
accessories (including crimping machines and tooling). This safety guide is to be used in conjunction with the specific
publications for the specific hose, fittings and related accessories that are being considered for use.
1.2 Fail-Safe: Hose and hose assemblies can and do fail. Design all systems in a fail-safe mode, so that failure of the hose or
hose assembly or related accessories will not endanger persons or property.
1.3 Distribution: Provide a copy of this safety guide to each person who is responsible for selecting, or using, hose and fittings
and related accessories. Do not select, or use, hose and fittings or related accessories without thoroughly understanding
this safety guide.
1.4 User Responsibility: Due to the wide variety of operating conditions and uses for hose and fittings and related accessories,
RYCO do not represent or warrant that any particular hose or fitting or related accessories is suitable for any specific end
use. This safety guide does not analyse all technical parameters that must be considered in selecting a product. The product
user, through its own analysis and testing, is solely responsible for:
• The final selection of the hose and fittings and related accessories.
• Assuming that requirements are met and the use presents no health or safety hazards.
• Providing all appropriate health and safety warnings where hose and fittings and related accessories are used.
1.5 Additional Questions: Contact the RYCO Hydraulics Technical Department if you have any questions or require any
additional information.
2. HOSE AND FITTING SELECTION INSTRUCTIONS:
2.1 Electrical Conductivity: Certain applications require that a hose be non-conductive to prevent electrical current flow.
Other applications require the hose to be sufficiently conductive to drain off static electricity. Extreme care must be
exercised when selecting hose and fittings for these or any other applications. For applications that require hose to be
electrically non-conductive, including but not limited to applications near high voltage electric lines, only special
non-conductive hose can be used. The manufacturer of the equipment must be consulted to be certain that the hose and
fittings selected are correct for the application. Do not use any RYCO hose or fittings for any such application unless:
(i) the application is expressly approved by RYCO
(ii) the hose is both orange colour and marked “non-conductive”
(iii) the manufacturer of the equipment specifically approves the particular RYCO hose and fittings.
Do not use any RYCO hose or fittings for conveying paint in airless spraying or similar applications without the written
approval of RYCO in each case. A special hose and fittings assembly is required for this application. If the correct hose and
fitting application is not used for this application, static electricity can build up and cause sparks that may result in an
explosion and/or fire.
The electrical conductivity or non-conductivity of hose and fittings is dependent upon many factors and may be susceptible
to change.
2.2 Pressure: Hose selection must be made so that the published maximum recommended working pressure of the hose is
equal or greater than the maximum system pressure. Surge pressures in the system higher than the published maximum
recommended working pressure will cause failure, or shorten hose life.
2.3 Suction: Hoses used for suction applications must be selected to ensure that the hose will withstand the vacuum and
pressure of the system.
2.4 Temperature: Be certain that fluid and ambient temperatures, both steady and transient, do not exceed the limitations
Intro
of the hose. Care must be taken when routing hose near hot objects such as manifolds.
2.5 Fluid Compatibility: Hose selection must assure compatibility of the hose tube, cover, reinforcement, and fittings with
the fluid media used.
2.6 Permeation: Permeation (that is, seepage through the hose) will occur from inside the hose to the outside environment
when hose is used with gases, liquid and gas fuels, and refrigerants (including but not limited to such materials such as
helium, fuel, oil, natural gas or freon). This permeation may result in high concentrations of vapours which are potentially
flammable, explosive, or toxic, and in loss of fluid. You must take into account the fact that permeation will occur and
could be hazardous.
Hose
Permeation of moisture from the outside environment to inside the hose will also occur. If this moisture permeation would
have detrimental effects (particularly for, but not limited to, refrigeration and air conditioning systems), incorporation of
appropriate system safeguards should be selected and used.
2.7 Size: Transmission of power by means of pressurised fluid varies with pressure and rate flow. The size of the components must
be adequate to keep pressure losses to a minimum and avoid damage due to heat generation of excessive fluid velocity.
2.8 Routing: Attention must be given to optimum routing to minimise inherent problems.
2.9 Environment: Care must be taken to ensure that the hose and fittings are either compatible with or protected from the
Couplings
environment to which they are exposed including but not limited to ultraviolet radiation, sunlight, heat, ozone, moisture,
water, salt water, chemicals and air pollutants.
2.10 Mechanical Loads: Consideration must be given to excessive flexing, twist, kinking, tensile or side loads, bend radius,
and vibration. Use of swivel type fittings or adaptors may be required.
2.11 Physical Damage: Care must be taken to protect hose from wear, snagging and cuts.
2.12 Proper End Fittings: See instructions 3.2 through 3.5. These recommendations may be substantiated by testing to
industry standards.
2.13 Length: When establishing a proper hose length; motion absorption, hose length changes due to pressure, and hose and
Adaptors
machine tolerances must be considered.
2.14 Specifications and Standards: When selecting hose and fittings; government, industry, and RYCO specifications and
recommendations must be reviewed and followed as applicable.
2.15 Hose Cleanliness: Hose components may vary in cleanliness levels. Care must be taken to ensure that the assembly
selected has an adequate level of cleanliness for the application.
2.16 Fire Resistant Fluids: Some fire resistant fluids require the same hose as used with petroleum oil. Some use a special hose,
while a few fluids will not work with any hose at all. See General Instructions 1.5 and Hose and Fitting Selection Instructions 2.5.
Accessories
2.17 Radiant Heat: Hose can be heated to destruction without contact by nearby items such as hot manifolds or molten metal.
2.18 Welding and Brazing: Heating of plated parts, including hose fittings and adaptors, above 232°C (450°F) such as during
welding, brazing, or soldering may emit deadly gases.
2.19 Atomic Radiation: Atomic radiation affects all materials used in hose assemblies. Do not expose hose assemblies to atomic radiation.
3. HOSE AND FITTING ASSEMBLY AND INSTALLATION INSTRUCTIONS:
3.1 Pre-Installation Inspection: Prior to installation, a careful examination of the hose assembly must be performed. All
components must be checked for correct style, size, and length. The hose must be examined for cleanliness, obstructions,
blisters, cover looseness, or any other visible defects.
3.2 Hose and Fitting Assembly: Do not assemble a RYCO fitting on a RYCO hose that is not specifically listed for that fitting
Filters
by RYCO. Do not assemble RYCO fittings on another manufacturer’s hose or a RYCO hose on another manufacturer’s
fitting unless RYCO approves the assembly in writing, and the user verifies the assembly and the application through
analysis and testing. See instruction 1.4. The RYCO published instructions must be followed for assembling the fittings on
the hose. These instructions are provided in the RYCO catalogue.
3.3 Related Accessories: Do not crimp or swage any RYCO hose or fitting with anything but the proper RYCO swage machine
or crimp machine and in accordance with RYCO published instructions. Do not crimp or swage another manufacturer’s
hose fitting with a RYCO crimp machine or swage machine unless authorised in writing by RYCO.
Technical
3.4 Parts: Do not use any RYCO hose or fitting part unless used with the correct RYCO mating parts, in accordance with
published instructions, unless authorised in writing by RYCO.
3.5 Field Attachable/Permanent: Field Attachable couplings may be reattached once only after their first use, provided that
they have not been part of a hose assembly that has failed, and are in a fit condition for reuse. Do not reuse any field
attachable hose coupling that has blown or pulled off a hose. Do not reuse any permanent (that is, crimped or swaged)
hose fittings or any part thereof.
3.6 Minimum Bend Radius: Installation of a hose at less than the minimum listed bend radius may significantly
reduce hose life.
C O N N E C T I N G P A R T N E R S H I P S Page 397
Safety Guide
3.7 Twist Angle and Orientation: Hose installations must be such that relative motion of machine components does not
produce twisting.
3.8 Securement: In many applications, it may be necessary to restrain, protect, or guide the hose to protect it from damage.
Care must be taken to ensure such restraints do not introduce additional stress or wear points.
3.9 Proper Connection of Ports: Proper physical installation of the hose requires a correctly installed port connection while
ensuring that no twist or torque is transferred to the hose.
3.10 External Damage: Proper installation is not complete without ensuring that tensile loads, side loads, kinking, flattening,
potential abrasion, thread damage, or damage to sealing surfaces are corrected or eliminated. See instruction 2.10.
3.11 System Check-out: After completing the installation, all air entrapment must be eliminated and the system pressurised to the maximum
system pressure and checked for proper function and freedom from leaks. NOTE: Avoid potential hazardous areas while testing.
3.12 Minimum Free Length of Hose Assemblies: Occasionally requests or orders arise for hydraulic hose assemblies where
the ‘Free Length’ of hose between the ferrules of the couplings is not long enough, and could hinder the ability of the hose
assembly to function properly. This is particularly the case when utilising very short hose assemblies, where a shortening
or shrinkage of the hose under pressure may result in hose and coupling separation. In addition, small misalignments,
vibration and other displacements may induce very high stresses upon the hose/coupling juncture, as there is little capacity
for the flexible nature of the hose to compensate.
Due to the possible problems associated with using very short hose assemblies, RYCO has adopted the following general
rule (equation) for the allowable Minimum Free Length (MFL) of hose to be used as a guide when fabricating or ordering
a hydraulic hose assembly.
Should the Minimum Free Length (MFL) of the actual hose assembly fall below the derived MFL value from the above equation (when
calculated using information for the relevant hose size from the relevant, and most current, hose specification), RYCO CAUTIONS the
hose assembly as being “under recommended Minimum Free Length – may cause premature hose assembly failure”.
Intro
Refer to RYCO Hydraulics Technical Department the media are high. Actual service life at Technical Department for more information.
for any further queries. temperatures approaching the recommended DO NOT expose hose to maximum temperature
Other RYCO Hose Series are listed below. limits will depend on the particular application and maximum rated working pressure at the
The Maximum Working Temperatures for and the fluid being used. same time.
these hoses as listed in the HOSE section of Maximum Working Temperatures refer to the The fluid manufacturer's recommended
this Product Technical Manual; are for use with temperature of the media in the hose; not maximum operating temperature for the fluid
general purpose, mineral (petroleum) oil the environmental temperature of around must not be exceeded. If different to the below
based hydraulic fluids, except where otherwise the outside of the hose. Please refer to listed temperatures, the lower limit must take
stated. RYCO Hydraulics Technical Department for precedence. We recommend keeping the hose
Temperature limits for other hydraulic fluids, environmental temperatures in excess of 80°C filled with the pressure medium at all times.
Hose
and some other common applications, are listed (176°F), except RQP1 and RQP2 Series where Further information available on request.
below. environmental temperature is the same as
media temperature.
Couplings
SLIDER T2S H12S, H13S
SURVIVOR RQP6 RQP1, RQP2, RQP5
RT7, RT7N, RT7T, RT7TN
OTHER SERIES DF2A, SR, SRF, M2, T5 RT8, RT8N, RT8T, RT8TN
PL1
MEDIA TEMPERATURE LIMITS
GENERAL PURPOSE -40°C to +100°C
MINERAL (PETROLEUM) (-40°F to +212°F) -40°C to +121°C -40°C to +150°C -40°C to +95°C
BASED HYDRAULIC OIL RQP6: -40° to +125°C (-40°F to +250°F) (-40°F to +302°F) (-40°F to +203°F)
Adaptors
(see Note 1) (-40°F to +257°F)
0°C to +71°C 0°C to +121°C 0°C to +70°C
WATER +71°C (+160°F)
(+32°F to +160°F) (+32°F +250°F) (+32°F to +158°F)
WATER IN MINERAL OIL +85°C (+185°F) -40°C to +85°C -40°C +121°C -40°C to +95°C
(40% to 80% water) (-40°F to +185°F) (-40°F +250°F) (-40°F to +203°F)
MINERAL OIL IN WATER +85°C (+185°F) -40°C to +85°C -40°C to +121°C -40°C to +70°C
(more than 80% water) (-40°F to+185°F) (-40°F to +250°F) (-40°F to +158°F)
-40°C to +85°C -40°C to +121°C -40°C to +70°C
WATER / GLYCOL +85°C (+185°F)
Accessories
(-40°F to +185°F) (-40°F to +250°F) (-40°F to +158°F)
-40°C to +85°C -40°C to+85°C -40°C to+70°C
GLYCOL +85°C (+185°F)
(-40°F to +185°F) (-40°F to +185°F) (-40°F to +158°F)
PHOSPHATE ESTERS -40°C to +82°C (see Note 2)
Not suitable Not suitable Not suitable
(see Note 2) (-40°F to +180°F) (see Note 2)
RQP6: -40°C to +100°C
AIR (-40°F to +212°F) -40°C to +71°C (see Note 3) -40°C to +121°C (see Note 3) -40°C to +71°C (see Note 3)
(see Note 3) ***OTHERS: (-40°F to +160°F) (see Note 3) (-40°F to +250°F) (see Note 3) (-40°F to +160°F) (see Note 3)
+71°C (+160°F)
PETROL (GASOLINE) Contact RYCO Hydraulics Contact RYCO Hydraulics Contact RYCO Hydraulics Contact RYCO Hydraulics
Filters
Note 1 For highly refined and special purpose mineral based hydraulic oils (for example aviation hydraulic oils, MIL spec oils, etc),
contact RYCO Hydraulics Technical Department.
Note 2 Not suitable for use with aerospace type phosphate esters such as Monsanto Skydrol 500B, Stauffer Aero-Safe 2300W
and Chevron Hy-jet IV.
Note 3 For use with Air at pressures above 17,2 bar (250 psi), cover of hose must be perforated/pin-pricked (except RQP5 and T5), to
allow air permeating through hose to escape without blistering the cover. Maximum working pressure of wire braid and spiral
reinforced hose must be reduced by 30% (except for RQP1 and RQP2). Observe all State and Federal Safety Regulations.
H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 399
Characteristics of Hose Elastomers
The characteristics shown below are for the normal, or usual, range of these specific Elastomers. Characteristics can be changed
somewhat, through different compounding, to meet the requirements of specialised applications. Each elastomer has a unique
combination of strengths and weaknesses. Depending on each specific application, the elastomer must possess the correct
combination of properties if it is to perform satisfactorily.
Tube and cover elastomers may occasionally be upgraded to take advantage of improved materials and technology.
For detailed information on specific hose tube or cover check the Chemical Compatability Table on page 401, and also the
specific hose specifications page.
Common
CR NBR CSM EPDM CPE PE-E PTFE
Designation
Flame
Very Good Poor Good Poor Good Poor Good
Resistance
Petroleum Base
Good Excellent Very Good Poor Very Good Very Good Excellent
Oils
Good to
Diesel Fuel Excellent Good Poor Very Good Very Good Excellent
Excellent
Resistance
Good to Good to
to Gas Good Good Fair to Good Good Good
Excellent Excellent
Permeation
Good to
Weather Fair to Good Very Good Excellent Good Excellent Excellent
Excellent
Low Good to
Fair to Good Poor to Fair Poor Good Good Excellent
Temperature Excellent
Water - Oil
Excellent Excellent Good Poor Excellent Very Good Excellent
Emulsions
Water/Glycol
Excellent Excellent Excellent Excellent Excellent Very Good Excellent
Emulsions
Intro
TUBE MATERIAL TUBE MATERIAL
NI
NI
HY
HY
PO
PO ON™
NE
NE
TE
TE
TR
TR
PA
PA
LY
LY
OP
OP
FL
FL
N IT
NI
ILE E
ILE
LO
L
ES
ES
ON
ON
TR
RE
RE
RIL
PV
PV
CP
CP
TE
TE
N
CHEMICAL NAME CHEMICAL NAME
ILE
NE
NE
™
™
™
R
E
E
C
C
Acetic Acid (25%) 2 X 2 1 2 X 1 Isopropyl Alcohol 2 2 2 1 2 - 1
Hose
Acetone X X X 1 X X 1 Kerosene X 2 X 1 X 2 1
Acetylene NO HOSE AVAILABLE L.P.G. USE L.P.G. HOSE ONLY
Air (71°C, 166°F) 1 1 1 1 1 1 1 Lubricating Oils (under 50°C, 122°F) 2 1 2 1 2 1 1
Air (82°C, 180°F) 2 2 2 1 2 2 1 Methyl Alcohol (Methanol) 100% 1 1 1 1 1 2 1
Air (93°C, 199°F) X X X 1 2 X 1 Methyl Chloride X X X X X 2 1
Amyl Acetate X X X 2 X X 1 Methyl Ethyl Ketone (MEK) X X X 2 X 2 1
Couplings
Aniline X X X 2 X - 1 Naphtha (Low Aromatics) X 2 X 1 X X 1
Benzene (Benzol) X X X X X X 1 Natural Gas USE L.P.G. HOSE ONLY
Butyl Acetate X X X 2 X X 1 Nitric Acid (10%) X X X 1 2 X 1
Butyl Alcohol (Butanol) 2 X X 1 2 2 1 Nitric Acid (40%) X X X X X X 1
Carbon Dioxide (Dry) 2 1 1 1 1 - 1 Oxalic Acid (10% cold) X X X 1 2 X 1
Carbon Dioxide (Wet) 2 1 1 1 1 - 1 Ozone (Dry) 2 X 2 1 2 2 1
Carbon Disulfide X X X 2 X - 1 Paint Solvents (Oil Base) X X - - X 2 1
Chlorine Gas (Dry & Wet) NO HOSE AVAILABLE Perchloroethylene X X X 2 X X 1
Adaptors
Chlorine Water (25%) X X X - 2 X 1 Phenol (Carbolic Acid) X X X 1 X X 1
Chloroform X X X - X X 1 Phosphoric Acid (50%) 2 2 X 1 1 X 1
Cyclohexane X 2 X 1 X 2 1 Propane Gas USE L.P.G. HOSE ONLY
Diesel fuel (under 50°C, 122°F) X 1 X 2 X 1 1 Sodium Hydroxide (40%) 1 2 - 1 1 X 1
Ethers (under 50°C, 122°F) X 2 2 1 2 X 1 Sodium Hydroxide
2 X X 1 1 X 1
Ethyl Acetate X X X 2 X 2 1 (50%, under 45°C, 113°F)
Accessories
Ethyl Alcohol (Ethanol) 1 1 - 1 1 2 1 Sodium Hydroxide
- - - 1 2 X 1
Ethyl Cellulose - - - 1 - - 1 (50%, under 82°C, 180°F)
Ethyl Chloride (Wet) 2 X X - X - 1 Sulphur Dioxide (Dry) X X X - 2 X 1
Ethylene Glycol (under 66°C, 151°F) 1 1 1 1 1 1 1 Sulphuric Acid (10%) 1 2 2 1 1 X 1
Fluorine (Liquid) NO HOSE AVAILABLE Sulphuric Acid (93%) X X X - X X 1
Formaldehyde 37% 2 2 - 1 2 2 1 Toluene (Toluol) X X X X X 2 1
Fuel A (ASTM) X 2 2 1 1 - - Trichloroethylene X X X 2 X 2 1
Fuel B (ASTM) X 2 X 2 X - - Vegetable Oils 2 1 2 1 2 1 1
Fuel Oil X 1 X 1 X 2 1 Xylene X X - X - 2 1
Filters
Glycerine (Glycerol) 1 1 1 1 1 1 1
Grease (Petroleum Base) 2 1 2 - 2 1 1 1 = Excellent Resistance
Hexane (under 50°C, 122°F) X 1 2 2 1 2 1 2 = Good Resistance
Hydraulic Fluid X = Not Recommended
X X X 1 1 2 1 - = No Data Available
(Phosphate Ester Base)
Hydraulic Fluid (100°C, 212°F) HYPALON™, TEFLON™ DUPONT
2 1 2 1 1 1 1
Technical
C O N N E C T I N G P A R T N E R S H I P S Page 401
Field Attachable Non-Skive Hose Assembly
SPECIAL NOTES:
Intro
(USE ALSO ON LARGER SIZES OF RYCO T1A, T1D, T2A, T2D and RQP2 HOSE, SEE NOTE 1 & 2 PAGE 402).
Hose
STEP ONE STEP TWO
Cut hose to length required using a cut-off saw. Mark Skive Length. (refer to Hose specification pages).
Couplings
Ensure hose is cut squarely. Cut rubber cover around and down to wire
Clean hose bore. reinforcement then slit lengthwise. Raise flap and
pull off with pliers.
Adaptors
Accessories
STEP THREE STEP FOUR
Lightly lubricate exposed wire reinforcement. Screw anti-clockwise until hose bottoms in ferrule.
Ease back between 1/2 and 3/4 of a turn.
Filters
Lightly lubricate insert and inside of hose. Screw insert clockwise right into ferrule using a
continuous motion.
Do not allow hose to turn during operation.
H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 403
BITELOK Non-Skive Hose Assembly
Notes:
Extra special care must be exercised in the preparation, assembly and crimping of these fittings due to the very
high pressures and end loads encountered.
* For RT7, RT7N, RT7T, RT7TN, RT8, RT8N, RT8T and RT8TN Hose Series it is preferable to lightly lubricate using a PTFE or
Silicon-based aerosol spray lubricant. Use lubricant only if necessary; use sparingly if required.
RYCO Crimp Chart detailing Mark or Skive Length and Crimp Diameter is available from RYCO Hydraulics.
Intro
USE ONLY RYCO AS1D, AS2D, TW1, PW2 and HSPA (SOME) SERIES HOSE.
Hose
STEP ONE STEP TWO
Cut hose to length required using a cut-off saw. Mark the Skive Length onto the hose.
Ensure hose is cut squarely. Clean hose bore. (Refer to “RYCO Crimp Chart”). Cut rubber cover
Couplings
around and down to wire reinforcement then slit
lengthwise. Raise flap and pull off with pliers.
Adaptors
STEP THREE STEP FOUR
Push hose into the fitting (lightly lubricate the Place assembled end into jaws of crimp machine.
Accessories
hose bore only if necessary as excess lubrication Operate machine to crimp ferrule to
may reduce hose assembly impulse life) until the predetermined diameter.
mark on the hose is even with the end of the ferrule. (Refer to “RYCO Crimp Chart”).
Note: Push the hose all the way into the fitting.
Filters
STEP FIVE
Open crimp machine and remove assembly. Note:
Check crimp diameter with caliper or micrometer.
Technical
C O N N E C T I N G P A R T N E R S H I P S Page 405
Assembly Instructions – RTH1, SR & SRF Hoses
Intro
Hose
STEP ONE STEP TWO STEP THREE
Cut hose to length required. Push ferrule onto hose until hose Push insert into hose bore until the
Ensure hose is cut squarely. end abuts with ferrule end. Inspect shoulder abuts the ferrule (do not
Clean hose bore. hose via hole in ferrule to confirm. use lubrication).
Couplings
STEP FOUR STEP FIVE STEP SIX
Place assembled end into the jaws Operate the machine to crimp Open the crimp machine and remove
of the crimp machine with 13 mm the ferrule to the predetermined the assembly.
Adaptors
(0.51”) of the ferrule protruding in diameter. Check the crimp diameter and crimp
front of the jaws. (Refer to “RYCO Crimp Chart”). length with a caliper or micrometer.
Crimp only the rear 22 mm (0.87”) Check, via inspection hole in ferrule,
length of ferrule. that the coupling has not moved
during crimping.
Accessories
sharp knife. Lightly lubricate inside bottoms underneath cap as shown. above 50% of Maximum Working
of hose and outside of nipple. Pressure, or in a potentially
dangerous or critical application,
TO REMOVE COUPLINGS a clamp must be used.
Do not overtighten clamp as this
may damage hose.
Technical
Intro
USE ONLY RYCO T240A HOSE.
Follow same steps as page 408, except for 1200
Series Couplings with T240A hose, Step 2 is as shown
on right.
STEP TWO
RYCO Crimp Chart detailing External Skive Mark skive length. (Refer to “RYCO Crimp Chart”).
Length and Crimp Diameter is available from Cut rubber cover around down to wire reinforcement
RYCO Hydraulics. then slit lengthwise. Raise flap and pull off with pliers.
Hose
Assembly Instructions – RT7T, RT7TN, RT8T and RT8TN Twin Hose
ASSEMBLY INSTRUCTIONS FOR:
SEPARATION OF THE ENDS OF RT7T, RT7TN, RT8T and RT8TN TWIN HOSE.
Note: RYCO RT7T, RT7TN, RT8T and RT8TN Hose must be separated at the ends to permit the attachment of the
Couplings
couplings. Procedure is as follows.
Adaptors
STEP ONE STEP TWO
Cut hose to length required using a sharp knife. Arrange the end of the twin line hose so that it
Ensure hose is cut squarely. is lying straight and flat, resting on the bottom
Clean hose bore. of both hoses, on a horizontal work surface.
Mark the length to be separated on the cover of
Accessories
the hoses. The separation length required may
vary depending on the crimper being used.
Separation length must allow each hose end to
be inserted into the crimper without kinking the
other hose.
STEP THREE
RYCO S6, S6M, S6S and SA6 Tube Nuts and Sleeves are for use with flared steel hydraulic tubing.
Dimensions for flares shown below are as specified in SAE J533 “Flares for Tubing”.
Tubing must be flared to the correct dimensions. Flares must be free from loose scale, burrs, slivers, and cracks.
Seating surfaces must be smooth and free from nicks, pit marks, and any other defects that prevent sealing.
The flare seat must be concentric with the tube outside diameter within 0,38 mm (.015”) Full Indicator Reading (FIR).
Smoothly breaking (radiusing) the outside corner of the tube prior to single flaring, to minimise splitting, is permissible.
For S6, S6S and SA6 for Imperial Outside Diameter Tubing, use only seamless annealed hydraulic tubing to ASTM
A179 of wall thickness no greater than that specified in the tables.
For S6M for Metric Outside Diameter Tubing, use only seamless annealed hydraulic tubing of wall thickness no
greater than that specified in the tables.
Tubing may be double flared for thin wall thicknesses, or single flared for thicker walled tubing. Dimensions below
are for single flared tubing.
Recommended maximum wall thickness of tubing specified in tables is the thickest tubing normally considered
suitable for flaring. Optional configurations to provide extended length of seal contact surface for tube wall
thickness exceeding the limits in the tables, are also specified in SAE J533.
S6 and S6S Series for Imperial OD Tubing with JIC 37° Flare
MAXIMUM MAXIMUM MINIMUM FLARE RADIUS
RYCO RYCO NOMINAL WALL THICKNESS FLARE DIAMETER FLARE DIAMETER ± 0,25 mm (± 0.01”)
S6 S6S TUBE OD D A A B
PART NO PART NO mm inch mm inch mm inch mm inch mm inch
S6-0704 6,35 0.25 1,65 0.06 9,14 0.36 8,64 0.34 0,80 0.03
S6-0805 7,94 0.31 1,65 0.06 10,92 0.43 10,16 0.40 0,80 0.03
S6-0906 S6S-0906 9,52 0.38 1,65 0.06 12,44 0.49 11,69 0.46 1,00 0.04
S6-1208 S6S-1208 12,70 0.50 2,10 0.08 16,76 0.66 16,01 0.63 1,50 0.06
S6-1410 S6S-1410 15,88 0.63 2,41 0.09 20,06 0.79 19,31 0.76 1,50 0.06
S6-1712 19,05 0.75 2,76 0.11 24,13 0.95 23,37 0.92 2,00 0.08
S6-1914 22,22 0.88 2,76 0.11 27,17 1.07 26,42 1.04 2,00 0.08
S6-2116 25,40 1.00 3,04 0.12 30,48 1.20 29,72 1.17 2,30 0.09
S6-2620 31,75 1.25 3,04 0.12 38,35 1.51 37,60 1.48 2,30 0.09
Intro
RYCO NOMINAL WALL THICKNESS FLARE DIAMETER FLARE DIAMETER ± 0,25 mm (± 0.01”)
S6M TUBE OD D A A B
PART NO mm inch mm inch mm inch mm inch mm inch
S6M-0706 6,00 0.24 1,65 0.06 9,14 0.36 8,64 0.34 0,80 0.03
S6M-0808 8,00 0.31 1,65 0.06 10,92 0.43 10,16 0.40 0,80 0.03
S6M-0910 10,00 0.39 1,65 0.06 12,44 0.49 11,69 0.46 1,00 0.04
S6M-1212 12,00 0.47 2,10 0.08 16,76 0.66 16,01 0.63 1,50 0.06
Hose
S6M-1416 16,00 0.63 2,41 0.09 20,06 0.79 19,31 0.76 1,50 0.06
S6M-1719 19,00 0.75 2,76 0.11 24,13 0.95 23,37 0.92 2,00 0.08
S6M-1920 20,00 0.79 2,76 0.11 27,17 1.07 26,42 1.04 2,00 0.08
S6M-2125 25,00 0.98 3,04 0.12 30,48 1.20 29,72 1.17 2,30 0.09
S6M-2632 32,00 1.26 3,04 0.12 38,35 1.51 37,60 1.48 2,30 0.09
Couplings
SA6 Series for Imperial OD Tubing with SAE 45° Flare
MAXIMUM MAXIMUM MINIMUM FLARE RADIUS
RYCO NOMINAL WALL THICKNESS FLARE DIAMETER FLARE DIAMETER ± 0,25 mm (± 0.01”)
SA6 TUBE OD D A A B
PART NO mm inch mm inch mm inch mm inch mm inch
Adaptors
SA6-1006 9,52 0.38 1,24 0.05 8,25 0.32 8,01 0.32 0,51 0.02
SA6-1712 19,05 0.75 2,76 0.11 23,26 0.92 22,86 0.90 0,51 0.02
Accessories
Filters
H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 411
Assembly Instructions – Tube Bite Hose Couplings (End Style 85)
(NOTE: for combined hose and tubing assemblies with Metric Tubing, Male DKL or DKS Hose Coupling can be used with M6L or
M6S Metric Nut and Cutting Ring).
Intro
STEP FIVE STEP SIX
Hose
Place a mark on the Nut, and an adjacent mark on Holding the hex of the T285, T485 or 685 coupling
the Hex of the T285, T485 or 685 coupling insert. insert stationary with one spanner, with another
spanner tighten the Nut down by one full turn, to
compress the Olive onto the tube*. Use the marks
from Step 5 as a reference. Ensure that the tube
end is firmly butted against the shoulder inside the
coupling, and that the tube does not rotate**.
Couplings
Adaptors
STEP SEVEN STEP EIGHT
Disassemble the Nut from the Coupling. Inspect the Attach the T285, T485 or 685 coupling onto the
front edge of the Compression Olive. For correct hose, without the tube, Nut and Compression Olive
assembly, the cutting edge of the Compression Olive connected to it. Refer to the appropriate Assembly
must have formed a shoulder on the tube at least Instructions for the Hose Series and Coupling Series
Accessories
50% as high as the cutting edge, all the way around being assembled. Do not assemble the coupling onto
the tube***. the hose until Steps One to Seven are completed.
Filters
STEP NINE
Re-assemble the tube, Nut and Compression Olive NOTES:
onto the T285, T485 or 685 end of the hose
* This is a general rule, and may vary slightly with
assembly. Nut will turn easily until an increase in
different tubing materials.
Technical
C O N N E C T I N G P A R T N E R S H I P S Page 413
Assembly Instructions – S134 J-LOK Flareless Tube Fittings
Ensure that the wall thickness of the tubing is of Remove dirt, grit and cutting debris from the
the approved gauge. See S134 J-Lok & Tubing inside and outside of the tube.
Selection Table page 411. Lubricate the mating surfaces of the S134 J-Lok
Cut the tube to required length. Ensure that the Flareless Olive and Nut with assembly oil or
tube is cut squarely. hydraulic oil.
A tube cutter is preferred, however a hacksaw or Ensure that the teeth inside the Flareless Olive
abrasive drop saw may be used providing the cut are well lubricated.
is square and clean.
Deburr inner and outer edges of tube.
Intro
STEP FIVE STEP SIX
Hose
Engage the thread of the S134 Nut with the Hold the JIC male hex stationary and further
mating JIC male thread, while holding the tube tighten the S134 Nut by spanner, rotating it
against the JIC male seat. 1¼ turns.
Prevent the tube from rotating. Use the marks from STEP 5 as a reference.
When the S134 Nut cannot be further tightened Ensure the tube is always held against the JIC
by hand onto the JIC male thread, place a mark male seat and prevent the tube from rotating.
on collar of the S134 Nut, and an adjacent mark
Couplings
on the JIC male hex.
STEP SEVEN
Adaptors
RYCO S134 J-Loks may be reassembled in this manner approximately ten times.
Accessories
1 bar = 14.5 psi 1 MPa = 10 bar
RYCO TUBE TUBE DIMENSIONS inch TUBE DIMENSIONS mm
S134 OD X OUTSIDE WALL INSIDE OUTSIDE WALL INSIDE MAXIMUM DYNAMIC
J-LOK GAUGE DIAM T/NESS DIAM DIAM T/NESS DIAM WORKING PRESSURE
PART NO inch inch inch mm mm mm bar psi
S134-0704 1/4 x 20G 0.250 0.035 0.180 6,35 0,91 4,53 238 3450
S134-0906 3/8 x 18G 0.375 0.049 0.277 9,53 1,22 7,09 252 3650
S134-0906 3/8 x 16G 0.375 0.065 0.245 9,53 1,63 6,27 310 4500
S134-1208 1/2 x 18G 0.500 0.049 0.402 12,70 1,22 10,26 183 2650
Filters
S134-1208 1/2 x 16G 0.500 0.065 0.370 12,70 1,63 9,44 252 3650
S134-1410 5/8 x 16G 0.625 0.065 0.495 15,88 1,63 12,62 197 2850
S134-1410 5/8 x 14G 0.625 0.080 0.465 15,88 2,03 11,82 207 3000
S134-1712 3/4 x 16G 0.750 0.065 0.620 19,05 1,63 15,79 162 2350
S134-1712 3/4 x 14G 0.750 0.080 0.590 19,05 2,03 14,99 207 3000
S134-2116 1 x 14G 1.000 0.080 0.840 25,40 2,03 21,34 152 2200
Technical
S134-2116 1 x 12G 1.000 0.104 0.792 25,40 2,64 20,12 193 2800
H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 415
Hose Assembly – Installation Guide
Proper hose installation is essential for satisfactory performance. If hose length is excessive, the appearance of the installation
will be unsatisfactory and unnecessary cost of equipment will be involved. If hose assemblies are too short to permit adequate
flexing and changes in length due to expansion or contraction, hose service life will be reduced.
The following diagrams show proper hose installations
which provide maximum performance and cost savings. Consider these examples in determining length of a specific assembly.
When hose installation is straight, allow enough slack in Adequate hose length is necessary to distribute movement
hose line to provide for length changes that will occur on flexing applications, and to avoid abrasion.
when pressure is applied.
When radius is below the required minimum, use an angle Avoid twisting of hose lines bent in two planes by clamping
adaptor to avoid sharp bends. hose at change of plane.
Use proper angle adaptors to avoid sharp twists or bends in Prevent twisting and distortion by bending hose in same
the hose. plane as the motion of the boss to which hose is
connected.
Reduce number of pipe thread joints by using proper Route hose directly by using 45° and/or 90° adaptors and
hydraulic adaptors instead of pipe fittings. fittings. Avoid excessive hose length to improve appearance.
Intro
To allow for length changes when hose is pressurised, do When installing hose, make sure it is not twisted. Pressure
not clamp at bends. Curves will absorb changes. Do not applied to a twisted hose can result in hose failure or
clamp high and low pressure lines together. loosening of connections.
Hose
Couplings
High ambient temperatures shorten hose, therefore ensure Elbows and adaptors should be used to relieve strain on the
hose is kept away from hot parts. If this is not possible, assembly, and to provide neater installations which will be
insulate hose. more accessible for inspection and maintenance.
Adaptors
To avoid hose collapse and flow restriction, keep hose Run hose in the installation so that it avoids rubbing and
bend radii as large as possible. Refer to hose specification abrasion. Often, clamps are required to support long hose
Accessories
tablesfor minimum bend radii. runs or to keep hose away from moving parts. Use clamps
of the correct size. A clamp too large allows hose to move
inside the clamp and causes abrasion.
When determining the length of hose assemblies, provide sufficient length to prevent bending strain from localising at the back
of the coupling. In the diagram below, measurement “B” allows for a strain section of hose beyond the coupling to prevent
concentration of bending strain. “T” designates the amount of travel. “A” indicates the smallest diameter to which hose
should be bent.
Overall length = B+1.57A+T
DN inch Dash
6 1/4 -04 250 mm (10”)
10 3/8 -06 250 mm (10”)
Technical
C O N N E C T I N G P A R T N E R S H I P S Page 417
Factor Of Safety - Hose Assemblies
This implies that an unused hydraulic hose assembly has to be able reach four times its MWP (4 x MWP) once only (one pulse).
Depending upon the specification requirements of the hydraulic hose, the Hydraulic Hose Assembly (be sure to use couplings that
are MATCHED to the hose) must pass an Impulse Test (fatigue life test) at a specified percentage of the hose MWP for a specified
number of pressure impulses. In the example above we see that EN853-2SN requires 200,000 impulses at 133% of its MWP (rated
pressure). Impulse Tests are generally conducted with fluid heated to the maximum rated operating temperature of the hose.
This 4:1 FOS applies to the Hydraulic Hose Assembly, and not to the Connector Terminations.
Intro
Various fibre stresses, minimum yields and design factors are applied, commensurate with total system conditions. Thus, it is
impractical to lay down specific allowable working pressures that satisfy all design criteria. Unless otherwise specified in this
document, and given correct working conditions, including, but not limited to, torque setting, assembly, alignment, support,
pressures (internal and external), temperature limits, environmental, installation, vibration free, damage free, chemical,
cleanliness and regular maintenance and inspection, the following may be used as a guide to maximum working pressure.
For further technical assistance contact RYCO Hydraulics Technical Department or your RYCO Hydraulics distributor.
The Maximum Working Pressure of a Hose Assembly is the lesser rated Working Pressure of the Hose or Tube
or End Style (Connector termination). The Maximum Rated Working Pressure of an Adaptor with a combination
of Thread / End Styles and sizes, is the Maximum Working Pressure of the least rated end.
Hose
BSPP FEMALE BSPP FEMALE BSPP MALE
BSPT MALE BSPT FEMALE SWIVEL SWIVEL (O Ring & BSPP MALE
BSP BSPT MALE BSPP MALE LIVE SWIVEL FIXED (Crimp Nut) (Wire Nut) Retaining Ring) (Bonded Seal)
Couplings
THREAD DASH MAX. WORKING MAX. WORKING MAX. WORKING MAX. WORKING MAX. WORKING MAX. WORKING MAX. WORKING MAX. WORKING
SIZE SIZE PRESSURE PRESSURE PRESSURE PRESSURE PRESSURE PRESSURE PRESSURE PRESSURE
inch bar psi bar psi bar psi bar psi bar psi bar psi bar psi bar psi
1/8 -02 830 12000 830 12000 700 10150 700 10150 420 6000 500 7250
1/4 -04 830 12000 830 12000 420 6000 700 10150 700 10150 420 6000 500 7250
3/8 -06 700 10150 700 10150 350 5100 700 10150 700 10150 420 6000 500 7250
1/2 -08 700 10150 700 10150 280 4060 600 8700 600 8700 420 6000 420 6000
Adaptors
5/8 -10 600 8700 600 8700 280 4060 500 7250 500 7250 280 4060 350 5100
3/4 -12 600 8700 600 8700 280 4060 420 6000 420 6000 500 7250 280 4060 350 5100
1 -16 420 6000 420 6000 215 3100 350 5100 350 5100 420 6000 215 3100 350 5100
1.1/4 -20 420 6000 420 6000 280 4060 280 4060 420 6000 215 3100 280 4060
1.1/2 -24 420 6000 420 6000 280 4060 280 4060 350 5100 180 280 4060
2 -32 350 5100 350 5100 215 3100 215 3100 215 3100 180 215 3100
Accessories
2.1/2 -40 215 3100 215 3100 215 3100
THREAD DASH MAX. WORKING MAX. WORKING MAX. WORKING MAX. WORKING MAX. WORKING
Filters
inch bar psi bar psi bar psi bar psi bar psi
1/8 -02 830 12000 700 10150 700 10150
1/4 -04 830 12000 420 6000 700 10150 700 10150
3/8 -06 700 10150 280 4060 700 10150 700 10150
1/2 -08 700 10150 280 4060 500 7250 500 7250
Technical
3/4 -12 600 8700 280 4060 420 6000 420 6000 500 7250
1 -16 420 6000 215 3100 350 5100 350 5100 420 6000
1.1/4 -20 420 6000 280 4060 280 4060 420 6000
1.1/2 -24 420 6000 280 4060 280 4060 280 4060
2 -32 350 5100 215 3100 215 3100 215 3100
2.1/2 -40 215 3100 215 3100
H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 419
Guide to Thread and Connector Working Pressures
TUBE THREAD DASH MAX. WORKING MAX. WORKING MAX. WORKING THREAD DASH MAX. WORKING MAX. WORKING
SIZE SIZE SIZE PRESSURE PRESSURE PRESSURE SIZE SIZE PRESSURE PRESSURE
inch inch bar psi bar psi bar psi inch bar psi bar psi
3/16 3/8 -06 830 12000 700 10150 1/4 -04 830 12000 700 10150
1/4 7/16 -07 830 12000 700 10150 3/8 -06 700 10150 700 10150
5/16 1/2 -08 700 10150 700 10150 1/2 -08 700 10150 600 8700
3/8 9/16 -09 700 10150 700 10150 5/8 -10 600 8700 500 7250
1/2 3/4 -12 700 10150 600 8700 3/4 -12 600 8700 420 6000
5/8 7/8 -14 600 8700 500 7250 1 -16 420 6000 350 5100
3/4 1.1/16 -17 600 8700 420 6000 500 7250
7/8 1.3/16 -19 500 7250 420 6000 420 6000 METRIC FEMALE
JIS SWIVEL
1 1.5/16 -21 420 6000 350 5100 420 6000 (KOMATSU) 60º CONCAVE SEAT
1.1/4 1.5/8 -26 420 6000 280 4060 420 6000
1.1/2 1.7/8 -30 420 6000 280 4060 280 4060
2 2.1/2 -40 420 6000 215 3100 215 3100
2.1/2 3 -48 215 3100 215 3100
THREAD DASH MAX. WORKING
SIZE SIZE PRESSURE
mm bar psi
M14 x 1,5 -14 700 10150
M18 x 1,5 -18 700 10150
M22 x 1,5 -22 600 8700
M24 x 1,5 -24 500 7250
M30 x 1,5 -30 420 6000
M33 x 1,5 -33 350 5100
M36 x 1,5 -36 280 4060
M42 x 1,5 -42 280 4060
METRIC DKL & DKOL (LIGHT SERIES) METRIC DKS & DKOS ( HEAVY SERIES)
MALE, FEMALE & FEMALE O RING MALE, FEMALE & FEMALE O RING
TUBE THREAD DASH MAX. WORKING TUBE THREAD DASH MAX. WORKING
SIZE SIZE SIZE PRESSURE SIZE SIZE SIZE PRESSURE
Intro
TUBE THREAD DASH MAX. WORKING TUBE THREAD DASH MAX. WORKING
SIZE SIZE SIZE PRESSURE SIZE SIZE SIZE PRESSURE
Hose
26,75 36 x 1,5 -36 215 3100 28 36 x 1,5 -36 215 3100
33,50 45 x 1,5 -45 215 3100 30 39 x 1,5 -39 215 3100
42,25 52 x 1,5 -52 215 3100 35 45 x 1,5 -45 180 2600
Couplings
O RING SAE INVERTED
ORFS FACE SEAL SAE SAE 45º FLARE FLARE
TUBE THREAD DASH MAX. WORKING TUBE THREAD DASH MAX. WORKING MAX. WORKING
SIZE SIZE SIZE PRESSURE SIZE SIZE SIZE PRESSURE PRESSURE
Adaptors
inch inch bar psi inch inch bar psi bar psi
1/4 9/16 -09 700 10150 1/4 7/16 -07 700 10150 215 3100
3/8 11/16 -11 700 10150 5/16 1/2 -08 700 10150 215 3100
1/2 13/16 -13 600 8700 3/8 5/8 -10 700 10150 180 2600
5/8 1 -16 500 7250 7/16 11/16 -11 180 2600
3/4 1.3/16 -19 500 7250 1/2 3/4 -12 600 8700
1 1.7/16* -23 420 6000 5/8 7/8 -14 500 7250
Accessories
1.1/4 1.11/16* -27 280 4060 3/4 1.1/16 -17 420 6000
1.1/2 2* -32 280 4060 1 1.5/16 -21 420 6000
*Wire Nut used 1.1/4 1.5/8 -26 350 5100
1.1/2 1.7/8 -30 280 4060
2 2.1/2 -40 215 3100 Filters
Technical
C O N N E C T I N G P A R T N E R S H I P S Page 421
Guide to Thread and Connector Working Pressures
SAE CODE 61 CODE 62 RYCO CODE 62C RYCOLOK RYCOLOK RYCO SUPERLOK RYCO SUPER-D
FLANGE SAE FLANGE SAE FLANGE SPECIAL FLANGE (STAPLE) MALE & FEMALE MALE & FEMALE MALE & FEMALE
NOM.
FLANGE DASH MAX. WORKING MAX. WORKING MAX. WORKING NOMINAL MAX. WORKING MAX. WORKING MAX. WORKING
SIZE SIZE PRESSURE PRESSURE PRESSURE SIZE PRESSURE PRESSURE PRESSURE
inch bar psi bar psi bar psi DN inch Dash bar psi bar psi bar psi
1/2 -08 420 6000 500 7250 500 7250 6 1/4 -06 500 7250
5/8 -10 420 6000 500 7250 500 7250 10 3/8 -10 500 7250
3/4 -12 420 6000 500 7250 500 7250 12 1/2 -13 420 6000 500 7250
1 -16 350 5100 420 6000 420 6000 16 5/8 -16 350 5100 500 7250
1.1/4 -20 280 4060 420 6000 420 6000 19 3/4 -20 350 5100 420 6000 500 7250
1.1/2 -24 280 4060 420 6000 420 6000 25 1 -25 350 5100 420 6000 420 6000
2 -32 215 3100 420 6000 420 6000 31 1.1/4 -32 280 4060 420 6000 420 6000
2.1/2 -40 215 3100 38 1.1/2 -40 280 4060 350 5100 420 6000
51 2 -50 280 4060 350 5100 420 6000
65 2.1/2 -65 215 3100
UN O RING UN O RING
UN O RING UN O RING (O RING BOSS) (O RING BOSS)
(O RING BOSS) (O RING BOSS) ADJUSTABLE LIVE SWIVEL TUBE BITE
TUBE THREAD DASH MAX. WORKING MAX. WORKING MAX. WORKING TUBE DASH MAX. WORKING
SIZE SIZE SIZE PRESSURE PRESSURE PRESSURE SIZE SIZE PRESSURE
inch inch bar psi bar psi bar psi inch bar psi
1/4 7/16 -07 420 6000 420 6000 300 4350 1/4 -04 420 6000
5/16 1/2 -08 420 6000 420 6000 300 4350 5/16 -05 420 6000
3/8 9/16 -09 420 6000 420 6000 300 4350 3/8 -06 420 6000
1/2 3/4 -12 420 6000 350 5100 300 4350 1/2 -08 350 5100
5/8 7/8 -14 350 5100 280 4060 250 3620 5/8 -10 350 5100
3/4 1.1/16 -17 350 5100 215 3100 215 3100 3/4 -12 350 5100
7/8 1.3/16 -19 350 5100 215 3100 180 2600 1 -16 280 4060
1 1.5/16 -21 350 5100 180 2600 1.1/4 -20 215 3100
1.1/4 1.5/8 -26 215 3100 150 2175 150 2175 1.1/2 -24
1.1/2 1.7/8 -30 215 3100 104 1500 2 -32
2 2.1/2 -38 180 2600 90 1300 NOTE: Also consider the Maximum
Working Pressure of the tubing to be
used with TUBE BITE connections.
Intro
The RYCO Dash Size Part Numbering system for Connection Types associated with Inch sized tubing,
follows the THREAD size rather than the TUBE size.
For example, for JIC 37° Flare; 9/16” THREAD is used with 3/8” OD TUBE.
The RYCO DASH SIZE for a JIC Hose Tail, 3/8” Hose to 3/8” Tube Size is therefore -0609 (not -0606).
The Connection Types this applies to are as follows:
JIC 37°
UNO (O Ring Boss)
ORFS (O Ring Face Seal)
SAE 45°
Hose
SAE Inverted Flare
BSP, NPT, JIS, Metric DIN, and SAE Flanges are not affected.
The tables below show the relationship between TUBE Dash Size and THREAD Dash Size.
Couplings
HOSE ID DASH SIZE DASH SIZE SIZE HOSE ID DASH SIZE DASH SIZE SIZE
Adaptors
5/8 -10 -14 7/8-14 UNF 5/8 -10 -14 7/8-14
3/4 -12 -17 1.1/16-12 UN 3/4 -12 -17 1.1/16-14
7/8 -14 -19 1.3/16-12 UN
1 -16 -21 1.5/16-12 UN
1.1/4 -20 -26 1.5/8-12 UN SAE INVERTED FLARE
1.1/2 -24 -30 1.7/8-12 UN TUBE OD TUBE or HOSE THREAD THREAD
HOSE ID DASH SIZE DASH SIZE SIZE
Accessories
2 -32 -40 2.1/2-12 UN
For RYCOLOK
25 1 -25 (STAPLELOK) and RYCO
31 1.1/4 -32 SUPERLOK (SUPER
38 1.1/2 -40 STAPLE), the Dash Size
is the Nominal Size in
51 2 -50 millimetres.
H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 423
Thread and Connector Identification
Procedure
Step 1. Investigation
Check for any markings on fitting or equipment which may be a clue to thread type. Country of origin may provide a clue.
Europe Check DIN/BSP UK/Australia Check BSP
America Check NPT/JIC/UNO/ORFS Japan Check JIS
All RYCO parts have a unique part number stamped on to aid identification.
Step 5. Conclusion
Match the measurements taken against those in the tables herein that appear to be similar to the coupling under consideration.
A final check can be achieved by mating with an actual coupling of the same thread.
ID
THREAD
GAUGE
OD
SEAT
GAUGE
TPI
28 27 24 20 19 18 16 14 12 11.5 11 8 16.9 12.7
(Threads Per Inch)
THREAD PITCH
0,91 0,94 1,06 1,27 1,34 1,4 1,59 1,81 2,12 2,21 2,31 3,18 1,5 2,0
(mm)
Intro
BSPT is BRITISH STANDARD PIPE TAPER Thread form per AS 1722.1, BS 21, ISO 7, DIN 3852-2 Form C
BSPP is BRITISH STANDARD PIPE PARALLEL Thread form per AS 1722.2, ISO 228 (Thread Type), ISO 1179
Hose
the first full thread near the end of the fitting.
BSPT male and BSPP male with conical 30° seat (60° included
angle) seal against matching conical 30° seat of BSPP female
swivel.
Couplings
BSPP O Ring male connector has straight threads and O Ring
with metal Retaining Ring. It seals against flat external surface
of BSPP female port.
BSPP male, with chamfer to locate Bonded Seal also seals
against flat external surface of BSPP female port.
Surface irregularities require a Spot Face to ensure effective
Adaptors
sealing. Elbows and tees have Lock Nut to allow orientation of
fitting to required direction.
Accessories
For low working pressure.
1/8 - 28 -02 9,5 0.37 9,6 0.38 8,4 0.33 8,6 0.34 Subtract approx. 1/4" (6 mm)
1/4 -19 -04 12,8 0.50 13,0 0.51 11,2 0.44 11,9 0.47 from thread diameter
3/8 - 19 -06 16,3 0.64 16,5 0.65 14,7 0.59 15,2 0.60 measurement for nominal
pipe size.
1/2 - 14 -08 20,4 0.80 20,8 0.82 18,3 0.72 19,1 0.75 Pitch is Threads Per Inch (TPI).
5/8 - 14 -10 22,5 0.89 22,8 0.90 20,6 0.81 20,8 0.82 "Gas", "R" & "G" also refer
3/4 -14 -12 25,9 1.02 26,3 1.04 23,9 0.94 24,6 0.97 to BSP. "Male Iron (Pipe)"
may be BSP or NPT.
1 - 11 -16 32,6 1.28 33,1 1.30 29,7 1.17 30,7 1.21
Technical
1.1/4 - 11 -20 41,1 1.62 41,8 1.64 38,6 1.52 39,4 1.55
1.1/2 - 11 -24 47,0 1.85 47,7 1.88 44,5 1.75 45,5 1.79
2 - 11 -32 58,6 2.31 59,5 2.34 56,4 2.22 57,4 2.26
2.1/2 - 11 -40 74,1 2.92 75,1 2.95 71,9 2.83 72,6 2.86
3 -11 -48 86,6 3.41 87,9 3.46 84,6 3.33 85,4 3.36
C O N N E C T I N G P A R T N E R S H I P S Page 425
Thread and Connector Identification
National Pipe threads are similar in function to BSP threads, but are not generally interchangeable.
NPTF threads (also known as Dryseal) are an improvement to NPT. Controlled truncation of threads
mean the metal-to-metal thread seal is at root and crest of threads, in addition to flanks of threads.
Use of thread sealant is recommended for NPT male and NPT female connection.
Measure NPT male thread OD and NPT female thread ID at first full thread near end of fitting.
Intro
UN is UNIFIED NATIONAL SAE J1926, ISO 11926-2
JIC & UNO (O Ring Boss) thread forms are the same (ASME B1.1). Method of sealing differs.
JIC male has 37° flare which seals against 37° seat in female.
Hose
JIC male can also seal against 37° flared tubing with JIC nut
and sleeve.
Couplings
JIC male can also be used with RYCO S134 J-Lok Female
Nut and Flareless Olive on Imperial OD tubing.
Adaptors
UN (O Ring Boss) female port. For elbows and tees, Back Up
Washer and Lock Nut allow orientation of fitting to
required direction.
Accessories
JIC & UNO Thread Dimensions
MALE THREAD DASH MALE FEMALE TUBE
OD & PITCH SIZE THREAD OD THREAD ID SIZE
Thread size is actual measurement of male
inch - TPI mm inch mm inch inch
thread and pitch is Threads Per Inch (TPI).
5/16 - 24 UNF -05 7,9 0.31 6,9 0.27 1/8
3/8 - 24 UNF -06 9,5 0.38 8,5 0.33 3/16
7/16 - 20 UNF -07 11,1 0.44 9,9 0.39 1/4
Filters
H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 427
Thread and Connector Identification
JIS THREADS
JIS is JAPANESE INDUSTRIAL STANDARDS
There are four popular coupling styles in Japan.
1. JIS Tapered Pipe Thread. 3. Komatsu 30° flare (Female Internal Cone Seat).
The Japanese tapered pipe thread connector is identical Threads commonly used on Komatsu equipment
to and interchangeable with the BSPT (tapered) (30° cone) have metric thread form.
connector. The Japanese male thread does not have a
30° Flare, and will not mate with the BSPP female swivel MALE THREAD DASH FEMALE
with conical seat. OD & PITCH SIZE THREAD ID
The seal on the Japanese tapered pipe thread connector
mm mm
is made on the threads. Use of a thread sealant is
recommended. M14 x 1,5 -1415 12,5
M18 x 1,5 -1815 16,5
Thread form per JIS B 0203 (identical to BSPT)
M22 x 1,5 -2215 20,5
M24 x 1,5 -2415 22,5
M30 x 1,5 -3015 28,5
M33 x 1,5 -3315 31,5
M36 x 1,5 -3615 34,5
Refer to BSPT section for dimensions of threads.
M42 x 1,5 -4215 40,5
inch - TPI mm inch mm inch mm inch mm inch Thread size refers to the
nominal bore of the pipe.
1/8 - 28 -02 9,5 0.37 9,6 0.38 8,4 0.33 8,6 0.34
Subtract approx. 1/4" (6 mm)
1/4 -19 -04 12,8 0.50 13,0 0.51 11,2 0.44 11,9 0.47 from thread diameter
3/8 - 19 -06 16,3 0.64 16,5 0.65 14,7 0.59 15,2 0.60 measurement for nominal
1/2 - 14 -08 20,4 0.80 20,8 0.82 18,3 0.72 19,1 0.75 pipe size.
5/8 - 14 -10 22,5 0.89 22,8 0.90 20,6 0.81 20,8 0.82 Pitch is Threads Per Inch (TPI).
"Gas", "R" & "G" also refer
3/4 -14 -12 25,9 1.02 26,3 1.04 23,9 0.94 24,6 0.97
to BSP. "Male Iron (Pipe)"
1 - 11 -16 32,6 1.28 33,1 1.30 29,7 1.17 30,7 1.21 may be BSP or NPT.
1.1/4 - 11 -20 41,1 1.62 41,8 1.64 38,6 1.52 39,4 1.55
1.1/2 - 11 -24 47,0 1.85 47,7 1.88 44,5 1.75 45,5 1.79
2 - 11 -32 58,6 2.31 59,5 2.34 56,4 2.22 57,4 2.26
2.1/2 - 11 -40 74,1 2.92 75,1 2.95 71,9 2.83 72,6 2.86
3 -11 -48 86,6 3.41 87,9 3.46 84,6 3.33 85,4 3.36
Intro
These seal on a 24° cone seat located
internally on the male connector using
straight fine metric threads.
Metric French GAZ series uses fractional
number metric OD tubing, as shown in
the table.
Metric French Millimetric series uses whole
number metric OD tubing. The two series MALE THREAD DASH MALE FEMALE TUBE
Hose
are not interconnectable. OD & PITCH SIZE THREAD OD THREAD ID SIZE
Couplings
nut compresses the olive causing it cut
M45 x 1,5 -45 45,0 1.77 43,5 1.71 33,50
into the tube, thereby forming a seal
between the tube, olive and 24° male cone. M52 x 1,5 -52 52,0 2.04 50,5 1.98 42,25
Adaptors
METRIC FRENCH MILLIMETRIC
Also known as Metric Millimetric
Accessories
internally on the male connector using
straight fine metric threads.
Metric French GAZ series uses fractional
number metric OD tubing, as shown in
the table.
Metric French Millimetric series uses whole
number metric OD tubing. The two series
are not interconnectable. MALE THREAD DASH MALE FEMALE TUBE
OD & PITCH SIZE THREAD OD THREAD ID SIZE
The male will mate with a straight thread inch - TPI mm inch mm inch mm
Filters
C O N N E C T I N G P A R T N E R S H I P S Page 429
Thread and Connector Identification
mm mm mm mm mm mm mm mm
M12 x 1,5 10,5 -1215* 6 7,5 6,3
M14 x 1,5 12,5 -1415* 8 9,5 8,2 -1415 6 7,5 6,3
M16 x 1,5 14,5 -1615* 10 11,5 10,2 -1615 8 9,5 7,9
M18 x 1,5 16,5 -1815* 12 14,0 12,2 -1815 10 12,0 10,0
M20 x 1,5 18,5 -2015 12 14,0 12,0
M22 x 1,5 20,5 -2215* 15 17,0 15,2 -2215 14 16,0 14,2
M24 x 1,5 22,5 -2415 16 18,0 15,8
M26 x 1,5 24,5 -2615* 18 20,0 18,2
M30 x 2,0 28,0 -3020 22 24,5 22,2 -3020 20 22,5 19,8
M36 x 2,0 34,0 -3620 28 30,5 28,2 -3620 25 27,5 24,5
M42 x 2,0 40,0 -4220 30 33,0 30,0
M45 x 2,0 43,0 -4520 35 38,0 35,4
M52 x 2,0 50,0 -5220 42 45,0 42,4 -5220 38 41,0 36,8
*These DKL Light Series Female Connections can be used in place of DKM Female.
Note: in above tables, pitch is included in DASH Size.
For HOSE COUPLINGS and most ADAPTORS, pitch is not included in the DASH Size.
Intro
ORFS system consists of ORFS Male with
O Ring in Face, which seals against
Flat Seated ORFS Female Swivel Nut fitting.
The Swivel Nut can be slipped back to
help installation in tight situations.
The prominent position of the O Ring MALE THREAD DASH MALE FEMALE TUBE
on the Male fitting makes it easy to OD & PITCH SIZE THREAD OD THREAD ID SIZE
Hose
inspect the condition of the O Ring.
inch - TPI mm inch mm inch inch
9/16 - 18 UNF -09 14,3 0.56 12,9 0.51 1/4
11/16 - 16 UN -11 17,3 0.68 16,0 0.63 3/8
13/16 - 16 UN -13 20,6 0.81 19,1 0.75 1/2
1 - 14 UNS -16 25,4 1.00 23,6 0.73 5/8
1.3/16 - 12 UN -19 30,0 1.18 28,2 1.11 3/4
Couplings
1.7/16 - 12 UN -23 36,3 1.43 34,3 1.35 1
1.11/16 - 12 UN -27 42,7 1.68 40,6, 1.60 1.1/4
2 - 12 UN -32 51,8 2.00 48,8 1.92 1.1/2
Adaptors
RYCOLOK are also called CLIP FASTENER & STAPLE
The RYCOLOK male connector uses an O Ring and Back Up
Washer, and seals on the smooth bore of the female.
The connection is held together by the staple.
The male staple groove (G) aligns with the drilled holes of the
female allowing the staple to be inserted. RYCOLOK and RYCO
SUPERLOK use different width staples and are therefore NOT
Accessories
interchangeable.
Filters
NOMINAL NOM. MALE OD RYCOLOK STAPLE SIZE RYCO SUPERLOK STAPLE SIZE
SIZE & FEMALE ID G G S S G G S S
DN inch Dash mm inch mm inch mm inch mm inch mm inch
6 1/4 -06 15 0.59 5,1 0.2 8 0.31 - -
10 3/8 -10 20 0.79 5,1 0.2 13 0.51 - -
12 1/2 -13 24 0.94 5,1 0.2 17 0.67 - -
Technical
H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 431
Thread and Connector Identification
SAE THREADS
SAE is Society of Automotive Engineers
These fittings are commonly used in refrigeration, automotive and low pressure applications.
Intro
Hose
The male connector has a flange head with an O Ring drawn up to the female port using the four bolts. This
groove on the face. The female can be a flange block or compresses the O Ring forming a seal between the male
port with smooth face to accept the O Ring, and four flange and the flat female port face.
threaded bolt holes in a rectangular pattern.
SAE J518, DIN 20066, ISO/DIS 6162 and JIS B 8363 are all
The connection is held together using either a split or
Couplings
interchangeable, except for bolt sizes.
solid flange clamp, fitted over the male flange head and
NOM.
FLANGE DASH
SIZE SIZE BØ T F G PORT THREAD & BOLT LENGTH
Adaptors
1/2 -08 30,2 1.19 6,73 0.265 17,5 0.69 38,1 1.50 5/16 - 18 1.1/4 M8 x 1,25 35
*5/8 -10 34,0 1.34 6,73 0.265 19,8 0.78 42,9 1.69 5/16 - 18 M8 x 1,25
3/4 -12 38,1 1.50 6,73 0.265 22,2 0.88 47,6 1.88 3/8 - 16 1.1/4 M10 x 1,5 35
1 -16 44,5 1.75 8,00 0.315 26,2 1.03 52,4 2.06 3/8 - 16 1.1/4 M10 x 1,5 35
1.1/4 -20 50,8 2.00 8,00 0.315 30,2 1.19 58,7 2.31 7/16 - 14 1.1/2 M10 x 1,5 40
1.1/2 -24 60,3 2.38 8,00 0.315 35,7 1.41 69,8 2.75 1/2 - 13 1.1/2 M12 x 1,75 45
Accessories
2 -32 71,4 2.81 9,53 0.375 42,9 1.69 77,8 3.06 1/2 - 13 1.1/2 M12 x 1,75 45
2.1/2 -40 84,1 3.31 9,53 0.375 50,8 2.00 88,9 3.50 1/2 - 13 1.3/4 M12 x 1,75 45
3 -48 101,6 4.00 9,53 0.375 61,9 2.44 106,4 4.19 5/8 - 11 1.3/4 M16 x 2,0 45
CODE 62
1/2 -08 31,7 1.25 7,75 0.305 18,2 0.72 40,5 1.59 5/16 - 18 1.1/4 M8 x 1,25 35
3/4 -12 41,3 1.63 8,76 0.345 23,8 0.94 50,8 2.00 3/8 - 16 1.1/2 M10 x 1,5 40
1 -16 47,6 1.88 9,53 0.375 27,8 1.09 57,2 2.25 7/16 - 14 1.3/4 M12 x 1,75 45
1.1/4 -20 54,0 2.12 10,29 0.405 31,8 1.25 66,7 2.63 1/2 - 13 1.3/4 M14 x 2,0 45
1.1/2 -24 63,5 2.50 12,57 0.495 36,5 1.44 79,4 3.13 5/8 - 11 2.1/4 M16 x 2,0 60
Filters
2 -32 79,4 3.13 12,57 0.495 44,5 1.75 96,8 3.81 3/4 - 10 2.3/4 M20 x 2,5 70
RYCO CODE 62C
3/4 -12 41,3 1.63 14,20 0.559 23,8 0.94 50,8 2.00 3/8 - 16 1.3/4 M10 x 1,5 45
1 -16 47,6 1.88 14,20 0.559 27,8 1.09 57,2 2.25 7/16 - 14 1.3/4 M12 x 1,75 45
1.1/4 -20 54,0 2.12 14,20 0.559 31,8 1.25 66,7 2.63 1/2 - 13 2 M14 x 2,0 50
1.1/2 -24 63,5 2.5 14,20 0.559 36,5 1.44 79,4 3.13 5/8 - 11 2.1/2 M16 x 2,0 60
Technical
RYCO Code 62C fittings conform to the flange OD and bolt hole patterns of SAE Code 62 but require special flange clamp halves.
The RYCO Code 62C flange heads are thicker than SAE Code 62 and measure T = 14,2 mm (0.559”) in all sizes.
RYCO Code 62C flanges have similar dimensions to the Caterpillar XT-5 and XT-6 range of flanges.
Cat™ Caterpillar®, XT-5™ , XT-6™ Caterpillar®.
C O N N E C T I N G P A R T N E R S H I P S Page 433
Thread and Connector Identification
SAE O RING FLANGE BLOCKS - CODE 61 & CODE 62 SAE J518, ISO 6162
T T
NOM. EXCEPT T BLIND
FLANGE DASH BLIND FLANGES
SIZE SIZE L W F G A FLANGES S967/S968
inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch
CODE 61
1/2 -08 56 2.20 48 1.89 17,5 0.69 38,1 1.50 13 0.51 16 0.63 16 0.63
3/4 -12 65 2.56 50 1.97 22,2 0.88 47,6 1.88 19 0.75 18 0.71 16 0.63
1 -16 70 2.76 60 2.36 26,2 1.03 52,4 2.06 25 0.98 18 0.71 19 0.75
1.1/4 -20 79 3.11 68 2.68 30,2 1.19 58,7 2.31 32 1.26 21 0.83 18 0.71
1.1/2 -24 93 3.66 78 3.07 35,7 1.41 69,8 3.06 38 1.50 25 0.98 20 0.79
2 -32 102 4.02 90 3.54 42,9 1.69 77,8 3.50 51 2.01 25 0.98 20 0.79
CODE 62
3/4 -12 71 2.80 60 2.36 23,8 0.94 50,8 2.00 19 0.75 21 0.83 19 0.75
1 -16 81 3.19 70 2.76 27,8 1.09 57,2 2.25 25 0.98 25 0.98 24 0.94
1.1/4 -20 95 3.74 78 3.07 31,8 1.25 66,7 2.63 32 1.26 27 1.06 27 1.06
1.1/2 -24 112 4.41 94 3.70 36,5 1.44 79,4 3.13 38 1.50 30 1.18 30 1.18
2 -32 134 5.28 114 4.49 44,5 1.75 96,8 3.81 51 2.01 37 1.46 28 1.10
The Torque Values shown are for guidance only and are TO CONVERT ››› INTO ››› MULTIPLY BY
Intro
based on normal industrial applications.
The Torque Values shown are for plated carbon steel fittings. Nm ft.lbf 0.737
Nm = Newton Metres Nm kg.m 0.102
kg.m = Kilogram Metres
ft.lbf Nm 1.357
ft.lbf = Foot Pounds Force
ft.lbf kg.m 0.138
kg.m Nm 9.804
kg.m ft.lbf 7.231
Hose
BSPP NUTS JIC 37° & SAE 45° (MACHINED OR FLARED)
Couplings
1/8 -02 11-12 8-9
5/16 - 24 -05 8-9 6-7
1/4 -04 25-28 18-20
3/8 - 24 -06 11-12 8-9
3/8 -06 41-48 30-35
7/16 - 20 -07 15-16 11-12
1/2 -08 72-82 55-60
1/2 - 20 -08 19-21 14-15
5/8 -10 96-110 70-80
9/16 - 18 -09 24-28 18-20
3/4 -12 124-137 90-100
3/4 - 16 -12 49-53 36-39
1 -16 151-165 110-120
7/8 - 14 -14 77-85 57-63
1.1/4 -20 192-206 140-150
Adaptors
1.1/16 - 12 -17 107-119 79-88
1.1/2 -24 261-275 190-200
1.3/16 - 12 -19 127-140 94-103
2 -32 343-357 250-260
1.5/16 - 12 -21 147-154 108-113
1.5/8 - 12 -26 172-181 127-133
1.7/8 - 12 -30 215-226 158-167
2.1/2 - 12 -40 332-350 245-258
Accessories
METRIC 24°, 60° & UNIVERSAL INVERTED CONE ORFS
TUBE DIA. TUBE DIA. SWIVEL NUT TORQUE RANGE SAE RECOMMENDED
THREAD S-HEAVY L-LIGHT ORFS DASH SWIVEL NUT TORQUE RANGE
SIZE mm mm Nm ft.lbf THREAD SIZE SIZE Nm ft.lbf
H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 435
Torque Assembly Values
SAE RECOMMENDED
STRAIGHT FITTING OR
UNO DASH LOCK NUT TORQUE RANGE
THREAD SIZE SIZE Nm ft.lbf
SAE FLANGE CLAMP BOLTS CODE 61 SAE FLANGE CLAMP BOLTS CODE 62
BOLT DATA FLANGE SAE RECOMMENDED BOLT DATA FLANGE SAE RECOMMENDED
UN CLASS 2A DASH BOLT TORQUE RANGE UN CLASS 2A DASH BOLT TORQUE RANGE
(THREAD X LENGTH) SIZE Nm ft.lbf (THREAD X LENGTH) SIZE Nm ft.lbf
5/16 - 18 X 1.1/4 -08 20-25 15-18 5/16 - 18 X 1.1/4 -08 20-25 15-18
3/8 - 16 X 1.1/4 -12 28-40 21-29 3/8 - 16 X 1.1/2 -12 34-45 25-33
3/8 - 16 X 1.1/4 -16 37-48 27-35 7/16 - 14 X 1.3/4 -16 56-68 41-50
7/16 - 14 X 1.1/2 -20 48-62 35-46 1/2 - 13 X 1.3/4 -20 85-102 63-75
1/2 - 13 X 1.1/2 -24 62-79 46-58 5/8 - 11 X 2.1/4 -24 158-181 116-133
1/2 - 13 X 1.1/2 -32 73-90 54-66 3/4 - 10 X 2.3/4 -32 271-294 200-217
1/2 - 13 X 1.3/4 -40 107-124 79-91
SAE FLANGE BLOCK BOLTS CODE 61 SAE FLANGE BLOCK BOLTS CODE 62
5/16 - 18 X 1.1/4 -08 20-25 15-18 3/8 - 16 X 1.1/2 -12 34-45 25-33
3/8 - 16 X 1.1/2 -12 28-40 21-29 7/16 - 14 X 1.3/4 -16 56-68 41-50
3/8 - 16 X 1.1/2 -16 37-48 27-35 1/2 - 13 X 1.3/4 -20 85-102 63-75
7/16 - 14 X 1.3/4 -20 48-62 35-46 5/8 - 11 X 2 -24 158-187 116-138
1/2 - 13 X 1.3/4 -24 62-79 46-58 3/4 - 10 X 2.1/2 -32 271-294 200-217
1/2 - 13 X 1.3/4 -32 73-90 54-66
Intro
Hose
Couplings
Adaptors
Accessories
Filters
Technical
C O N N E C T I N G P A R T N E R S H I P S Page 437
Company Policies
To place the safety of employees, contractors, franchisees, clients and the public ahead of the
protection of the organisation’s equipment and services.
To ensure that all personnel are adequately trained to perform their jobs safely.
To train all managers, staff and franchisees in the basic areas of accident and
injury prevention.
To find the cause of any accident and take the necessary action to prevent recurrences.
It is recognised that the concept and practice of Safety involves shared responsibilities and
a team approach. Every effort is made to administer Accident Prevention in such a manner.
Environmental Policy
RYCO Hydraulics develops products and services that allow RYCO and our clients to meet our environmental challenges. Our
senior management is committed to conducting operations in a manner that is protective of the health and safety of our
employees and clients while contributing to the overall protection and enhancement of the environment.
RYCO Hydraulics is committed to achieving the following results with respect to its activities, products and services:
To meet all applicable legal and regulatory environmental requirements from local, state, and national authorities.
To ensure that employees are aware of their environmental responsibilities in relation to RYCO Hydraulics business operations.
To prevent the creation of pollution and waste products or, when this is not feasible or possible to make arrangements to recycle
or safely treat and dispose.
RYCO Hydraulics supports the concept of being responsible for the sensible management of natural resources. RYCO Hydraulics
encourages environmentally friendly practices that will help preserve the ecosystem.
Global Resources
Intro
RYCO Hydraulics continues to grow, establishing new enterprises around the globe to service all of our
customers needs.
Our main manufacturing facilities: Melbourne, Australia; Kuala Ketil, Malaysia and Dalian, China are
continually investing in modern, state of the art equipment and process methods that ensures the highest
quality product is produced.
RYCO builds relationships with a wide range of organisations and individuals across the globe. We
understand 'people build businesses'. Our people connect us to our clients, suppliers and stakeholders;
Connecting Partnerships around the Globe.
Hose
Couplings
Adaptors
Connecting Global Partnerships
Accessories
Melbourne, Australia Kuala Ketil, Malaysia
Filters
H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 439
Abbreviations
A/F Across Flats F, FEM Female NFPA National Fluid Power
ABS, Abs. Absolute FF Female Fixed Association (USA)
ABS American Bureau of Shipping FIX Fixed Nm Newton Metre
AC Air Conditioning FLNG Flange NOM, Nom. Nominal
AGA Australian Gas FOS Factor Of Safety NPS National Pipe Straight
Association Thread
FS Female Swivel
AS Australian Standard NPSM National Pipe Straight
ft Foot
Mechanical
AV Average ft.lbf Foot Pound force
NPSMFS National Pipe Straight
BCS British Coal Standard g Gram Mechanical Female Swivel
BH Bulkhead GL Germanischer Lloyd NPT National Pipe Taper
BP Burst Pressure GPM Gallons Per Minute Thread
BS British Standard HP High Pressure NPTF National Pipe Taper
BSP British Standard Pipe hp Horse Power for Fuel
BSPP British Standard Pipe HTS High Tensile Steel NPTFF National Pipe Taper
Parallel Thread HW Heavy Wall Female Fixed
BSPPFS British Standard Pipe ID Inside Diameter NPTM National Pipe Taper Male
Parallel Female Swivel OA, O/A Overall
inHg Inches of Mercury
BSPPMBH British Standard Pipe OD Outside Diameter
IMP Imperial
Parallel Male Bulkhead ORFS O Ring Face Seal
INV Inverted
BSPPOM British Standard Pipe ORFSFS ORFS Female Swivel
ISO International Organization
Parallel O Ring Male ORFSM ORFS Male
for Standardization
BSPPOM EXT British Standard Pipe PCD Pitch Circle Diameter
JIC Joint Industries Council
Parallel O Ring Male PCV Positive Crankcase Ventilation
(Thread UN)
Extended
JICFS JIC Female Swivel P/N, P/NO Part Number
BSPT British Standard Pipe
JICM JIC Male PREV Previous
Taper Thread
JICMBH JIC Male Bulkhead psi Pounds per Square Inch
BSPTFF British Standard Pipe
Taper Female Fixed JICMEXT JIC Male Extended PTFE Polytetrafluoroethylene
JIS Japanese Industrial Standard PW Pressure Washer
BSPTM British Standard Pipe
Taper Male kg Kilogram QA Quality Assurance
BSW British Standard Whitworth kg.m Kilogram Metres QC Quality Control
C/W Complete With kPa KiloPascal QRC Quick Release Coupling
CA Cut-Off Allowance kW Kilowatt RED Reducing
LNG Long RMA Rubber Manufacturers
CAT Caterpillar®
Association
CL, C/L Cut Length L Litre
RPM Revolutions Per Minute
CrVI Chromium 6 lb Pound
RQP RYCO Quality Product
cSt Centistoke LP Low Pressure
SAE Society of Automotive
DIA, DIAM Diameter LPG Liquified Petroleum Gas Engineers (USA)
DIN Deutsche Industrie Normen LPM Litres Per Minute SAEFS SAE Female Swivel
(German Industrial Standard) LR Lloyd's Register SAEM SAE Male
DKL Dicht Kegel Leicht M Male SF Swivel Female (Union)
(Metric Light Series 24° Cone) m Metre SS Stainless Steel
DKM Dicht Kegel Metric MAX Maximum STD Standard
(Metric 60° Cone) MBP Minimum Burst Pressure STPL Staple
DKO Dicht Kegel O Ring MED Marine Equipment Directive
(Metric O Ring Seal 24° Cone) SWIV Swivel
MFL Minimum Free Length T/NESS Thickness
DKOL Dicht Kegel O Ring Leicht
(Metric Light O Ring MIC, Mic. Micron (µm) TBA To Be Advised
Series 24° Cone) MIL Military Specification (USA) THRD Thread
DKOS Dicht Kegel O Ring Schwer MIN Minimum TP Test Pressure
(Metric Heavy O Ring mm Millimetre TPI Threads Per Inch
Series 24° Cone) mmHg Millimetres of Mercury TW Tube Weld
DKS Dicht Kegel Schwer MPa MegaPascal UN Unified National Thread
(Metric Heavy Series MSHA USA Department of UNO UN O Ring
24° Cone) Labor, Mine Safety and (O Ring Boss)
DL Drop Length Health Administration. UNOM UNO Male
DN Diameter Nominal (mm) MWP Maximum Working Pressure (O Ring Boss Male)
DNV Det Norske Veritas NA, N/A Not Applicable UNOMEXT UNO Male Extended
DoT Department of NAHAD National Association of (O Ring Boss Male
Transportation (USA) Hose and Accessories Extended)
EEC Evaporative Emission Distributors (USA) USCG United States Coast Guard
Control NATA National Association of WP Working Pressure
ELB Elbow Testing Authorities (Aus.) °C Degrees Celcius
EPDM Ethylene Propylene Diene NB Nominal Bore °F Degrees Farenheit
Monomer NCB National Coal Board β Beta (filtration)
EXT Extended NCS NATA Certification Services µm Micron
1. Unless otherwise expressly agreed in writing, all RYCO products and services are supplied upon the following terms and conditions to the exclusion of any terms
and conditions of the Purchaser and no agent or representative of RYCO HYDRAULICS PTY LTD A.C.N. No 085 527 724 (“the Company”) has any authority to
vary or omit any of these conditions. Acceptance of delivery of the products shall constitute acceptance of these terms.
2. Before purchasing any RYCO products or services the purchaser agrees that they have read and understood these conditions of sale, the safety information,
notes, warnings and instructions contained in our current relevant catalogue. The purchaser also holds themselves as a responsible and competent user or reseller
of products the Company supplies to them and that they comprehend and understand the dangers of incorrect use, installation or assembly of such products.
3. All products supplied by the Company will be examined by the purchaser at the time of delivery and any deficiency in quantity or quality of or damage to product
delivered shall be notified to the Company immediately. Acceptance of the delivery shall be deemed to be acceptance of the quantities as set out by the invoice
and that the products are not damaged.
4. The Company warrants that the products are free from defects.
5. a) To the extent permitted by law the Company hereby excludes all liability of any kind whatsoever to the purchaser or any other party for any loss or damage
sustained or incurred by the purchaser or any other party in consequence of or resulting from, directly or indirectly, the supply of any RYCO products or
services, or the use or performance of any RYCO products, and for whatever reason, whether arising out of any breach by the Company of any contract
incorporating these terms or from negligent or wrongful acts by the Company, its servants or agents.
b) Subject to a) above, where the Company is not permitted by law to exclude liability, the Company limits its liability:
i) in the case of the supply of products to any one or more of the following:
(x) the replacement of the products or the supply of equivalent products;
(y) the repair of the products;
(z) the payment of the cost of replacing the products or of acquiring equivalent products; and
ii) in the case of services to:
(x) the supplying of the services again, or
(y) the payment of the cost of having the services supplied again.
6. The modification of RYCO products, other than in accordance with the Company’s written approval in each case, is not authorised and may result in product
defects. The warranty contained in these conditions will not extend to any RYCO product which has been the subject of any unauthorised modification.
7. The welding of any RYCO products including, but not limited to, weldons, salvage, life saver or any other components must only be undertaken by suitably
qualified personnel. These welded products should be tested and proved fit for the use intended. The Company does not warrant the performance of such
products once welded (except by the Company, its servants or its agents).
8. The Company reserves the right to declare void any warranty claim where the claimant does not extend to the Company a reasonable opportunity to fully inspect
the product, application and circumstances of the product.
9. RYCO couplings (hose end terminations) are specifically designed and manufactured for the attachment only to RYCO hose as specified as to make and type in
the Company’s current catalogues and manuals. Use of other than such specified RYCO hose or assembly of the coupling contrary to the instructions contained
may result in an unsatisfactory or even dangerous product and will void the RYCO warranty in term 4 above and any rights of any person under that war-
ranty.
10. The Company sets out, in its catalogues, manuals and other product material, suggestions as to the use, installation and care of its products on the under-
standing that those suggestions are made solely to assist the purchaser to obtain the best results from their purchase and those suggestions do not constitute
warranties or otherwise add to or vary these terms in any way.
11. Unless otherwise stated to the contrary by the purchaser on a written order the Company will supply products on the understanding that they will be used in
hydraulic applications with mineral oil within the limits shown in the Company’s current catalogues.
12. The Company will use its best endeavours to deliver at the time stated but all delivery dates shall be regarded as estimates only. The purchaser must accept the
actual delivery date and the Company shall not be liable for any losses, costs, damages or expenses suffered by the purchaser or any other party as a result of
any delay in delivery.
13. Where orders are accepted by the Company for special production runs, unless otherwise agreed to in writing, the Company reserves the right to make delivery
and charge for plus or minus 20 units or 10% of the order quantity, which ever is greater. The Company will not accept any restriction of its right to manufacture
or sell or offer to any other purchaser products which may have been manufactured specially for a specific purchaser or purchasers.
14. Payment is to be made in cash within 30 days after invoice. Failure to make payments due in respect of deliveries or instalments (as arranged) under this or any
other contract with the Company shall entitle the Company to delay, suspend or cancel deliveries in whole or in part at its option.
15. For so long as any amounts remain owing to the Company under an invoice, title to and property in the products supplied under that invoice shall remain in the
Company and shall not pass to the purchaser. All products which remain the property of the Company will be held by the purchaser on behalf of the Company
in a fiduciary capacity and shall be stored separately from all other goods. At any time after the due date for payment of any account owing from the purchaser
to the Company and so long as such amounts have not been received by the Company in full, the Company at the purchaser’s expense shall be entitled to
require the purchaser to return the products to the Company and shall have the right to enter the purchaser’s premises or where the products are stored and
remove all products which remain the property of the Company.
16. The Company will not be liable for breach of contract arising from or caused by, directly or indirectly, fire, flood, earthquake, storm or tempest; the action of any
government or any public authority or corporation; the lack of labour, supplies or equipment, from whatever cause; or any other cause beyond the Company’s
control.
17. Any order that has been accepted by the Company may not be reduced or cancelled after acceptance without the agreement of the Company in writing.
18. This contract shall be governed by and construed by the laws of the State of Victoria, Australia.
19. If any of these terms or any part thereof is held by a court to be void or unenforceable such provision shall be read down to such extent as may be necessary to
ensure that it does not so infringe and as may be reasonable in all circumstance so as to give it valid operation of a partial character and in the event that the
infringing condition cannot be so read down it will be severed from the other provisions.
20. These terms may be amended by the Company from time to time. The applicable version will be those terms attached to or forming part of the relevant purchase
order and will take precedence over any earlier version contained in catalogues and manuals.
"Connecting Partnerships"
AUSTRALIA www.ryco.com.au
RYCO Hydraulics Pty. Ltd. ABN 96 085 527 724 Enquiries: [email protected]