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RYCO Hydraulics Product Technical Manual RHY-RHC0707AUS

RYCO Hydraulics manufactures hydraulic hoses, fittings, and filters. It started in 1946 and has expanded its product range over time. The company is certified to quality standards and believes higher technology leads to better performance. Products are clearly branded for identification. RYCO prides itself on high quality, customer satisfaction, and shipping orders correctly. The technical manual provides information on the company and product lines.

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Adiya Purevjav
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0% found this document useful (0 votes)
835 views444 pages

RYCO Hydraulics Product Technical Manual RHY-RHC0707AUS

RYCO Hydraulics manufactures hydraulic hoses, fittings, and filters. It started in 1946 and has expanded its product range over time. The company is certified to quality standards and believes higher technology leads to better performance. Products are clearly branded for identification. RYCO prides itself on high quality, customer satisfaction, and shipping orders correctly. The technical manual provides information on the company and product lines.

Uploaded by

Adiya Purevjav
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Quality Hose and Fittings

AS/NZS ISO 9001


NATA REGN. No. 7029

Product Technical Manual RHY–RHC0707AUS


RRP. $35.00
Company Information

RYCO Hydraulics. The Company.


RYCO Hydraulics started manufacturing hoses, fittings and filters in 1946. As the hydraulics industry evolved, the Company
expanded its range and the main product line soon became high-pressure hydraulic hose and fittings.
RYCO Hydraulics' simple belief of "Higher Technology Equals Greater Performance" applies throughout the Company.
The Company's research and development centres and testing facilities are dedicated to developing innovative products and
pioneering new processes in fluid conveying systems technology. Our specialised equipment and technology enable us to
manufacture our large range of products efficiently and cost effectively.
"Higher Technology Equals Greater Performance"

RYCO Hydraulics. The Quality.


RYCO Hydraulics is certified to AS/NZS ISO 9001: 2000 "Quality Management Systems - Requirements" by NATA Certification
Services International (NCSI - Registration No. 7029) and ISO 9002 "Quality Systems for Production and Installation" by the
Department of Defence (Australia).
Company Policy is to supply products and services that meet or exceed our industry standards.
These standards include SAE, EN (DIN), AS, ISO, JIS, BS and BCS.
The bottom line in Quality Control (QC) & Quality Assurance (QA) is Customer Confidence & Customer Satisfaction.
Our aim is zero defects

RYCO Hydraulics. Product Identification.


All RYCO Hydraulics products are clearly branded with a unique RYCO Hydraulics part number and batch code, where
practical. In today's quality conscious world, RYCO's invaluable batch coding system takes traceability and customer assurance
to new levels.
Not everyone is an expert in thread identification. Time and money are often wasted identifying goods or despatching the
wrong item. Using clearly branded RYCO products reduces the chance of error, saving you time and money.
If it's not branded - it's not RYCO

RYCO Hydraulics. Warehouse & Distribution.


At RYCO Hydraulics, we understand that when you need your product, you need it fast. Our network of warehouses and
distributors gives the greatest product availability to our customers.
Our comprehensive ordering and despatch system ensures that your orders are correct before leaving the warehouse.
We pride ourselves on shipping correctly

Important Notes – Do not mix/match product


Hydraulic Hose from one manufacturer is usually not compatible with fittings supplied by another manufacturer.
It is the responsibility of the hose assembly fabricator to consult the manufacturer's written assembly instructions
or the manufacturers directly before intermixing hose and fittings from two manufacturers.
Similarly, assembly equipment from one manufacturer is usually not interchangeable with that of another
manufacturer. It is the responsibility of the hose assembly fabricator to consult the manufacturer's written
instructions or the manufacturers directly for the proper assembly equipment. Always follow the manufacturer's
instructions for proper preparation and fabrication of hose assemblies.

Disclaimer: We reserve the right to alter the design, or discontinue any of the company's products or services without notice.
Whilst every effort has been made to ensure the accuracy of the information contained in this publication, our Company Policy of continual
research and product development necessitates changes and refinements which may not be reflected in the following pages. If in doubt,
please contact your nearest sales office. Illustrations are not to scale, and are indicative only. Dimensions and Weights are nominal and may
be subject to variation.

Copyright 2007. All rights reserved. This Product Technical Manual may NOT be reproduced, in whole or parts, without the written permission
of this company's directors. Specifications may change without notice. E. & O.E.
How To Use Product Technical Manual
This Product Technical Manual is divided into seven Sections.
A Colour Coded Indicator Tab as shown along the side of this page, aids finding and identifying each Section.
At the start of both the Couplings and the Adaptors Sections, is detailed information on How To Use each Section.
Pictorial Indexes are at the start of each Product Section; Hose, Couplings, Adaptors, Accessories, Filters.

Intro
SECTION 1. ALPHANUMERIC INDEX, CONTENTS and INTRODUCTION
Pages 1 to 14 ALPHANUMERIC INDEX for quick reference on pages 2 and 3.
CONTENTS list on pages 4 and 5.
INTRODUCTION TO DASH SIZE PART NUMBERING on pages 6 to 9.
HYDRAULIC HOSE AND COUPLING TOLERANCING on page 10.
SAFETY ZONE on page 11.
QUALITY ACCREDITATIONS on pages 12 and 13.
RYCO HALP® PROGRAM on page 14.

Hose
SECTION 2. HYDRAULIC HOSE and HOSE PROTECTION
Pages 15 to 84 HOSE TYPE APPROVALS on pages 21 to 23.
The HOSE SECTION is arranged in series:
AVENGER SERIES: T1A, T2A, T3KA, DF2A; H12A, H13A, HSPA, HSHA
DIEHARD SERIES: T1D, T2D, T3KD, TXA2D, TJ2D; H12D, H13D, H15D
SLIDER SERIES: T2S; H12S, H13S
SURVIVOR SERIES: RQP1, RQP2; RQP5; RQP6

Couplings
OTHER SERIES: T5; T1F; RTH1, PL1; SR, SRF; TW1, PW2; RQG1, M2G;
M1, M2; FB2; MP1; RT7, RT7N, RT7T, RT7TN; RT8, RT8N, RT8T, RT8TN
HOSE PROTECTION: RWA, RSG, RSGY, RSGF, FS1072, RH, LS,
750, RHYS, RHYT at the end of the section.

SECTION 3. HOSE COUPLINGS


Pages 85 to 222 COUPLING SERIES are in order:
ONE-PIECE CRIMP: T200, T400, T700, T900
TWO-PIECE CRIMP: 6900N, 6900K, 6900T, 1200, 1100, 1G00

Adaptors
FIELD ATTACHABLE: 800, 3300; V, 600; A, B, K, L, 400, 600
STAINLESS STEEL: T200SS, T700SS
Order within each Coupling Series is alphabetical by Thread or Connector Type.
Order within each Alphabetical Thread or Connector Type is:
Male, Female, Special Features, Special Seats, Elbows and Tube Bends.

SECTION 4. ADAPTORS
Pages 223 to 308 Order is in alphabetical sub sections: BSP, NPT, JIC, JOINER, METRIC, ORFS,

Accessories
SAE (thread), SAE (flange), SWIVEL JOINTS, UNO (O Ring Boss).
RYCOLOK for mining applications is at the end of Adaptors Section.

SECTION 5. ACCESSORIES
Pages 309 to 350 Test Points, Test Point Hoses, Gauges
Quick Release Couplings
Mounting Clamps
Ball Valves, Check Valves
Airline Couplings
Crimping Equipment and Cut-Off Saws
Filters

SECTION 6. HYDRAULIC FILTERS and RESERVOIR ACCESSORIES


Pages 351 to 390 Inline Spin-On Filters
Heavy Duty Inline, Tank Top, Combination Filters
Reservoir Accessories
Filters Technical information
Technical

SECTION 7. TECHNICAL
Pages 391 to 440 Hose Selection Nomograph; How to Order Hose Assemblies; Cut-Off Allowance;
Hose Selection; Safety Guide and Temperature Limits; Hose Elastomers;
Chemical Compatibility; Assembly Instructions; Installation Guide; Factor of Safety;
Thread and Connector Working Pressures; Thread Dash Size/Tube Dash Size;
Thread and Connector Identification; Torque Assembly Values; Company Policies;
Global Resources; Abbreviations

H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 1
Alphanumeric Index
Airline Couplings shown on pages 336 to 344 are not included in this index.

14..................................... 295 801................................... 177 6900N .............................. 162 GP02 ................................ 175 R80 .................................. 318 RL77 ................................ 299
15..................................... 295 802................................... 177 6901N .............................. 162 GP05 ................................ 175 R81 .................................. 318 RL78 ................................ 300
16..................................... 295 803................................... 179 6902N .............................. 162 GP24 ................................ 175 R82 .................................. 318 RL78F .............................. 300
17..................................... 295 804................................... 179 6903N .............................. 163 GP34 ................................ 175 R85 .................................. 318 RL80 ................................ 303
21..................................... 296 805................................... 177 6904N .............................. 163 R86 .................................. 318 RL90 ................................ 303
24..................................... 296 806................................... 177 6905N .............................. 162 H12A .................................. 34 R91 .................................. 319 RL95 ................................ 303
24A .................................. 296 807................................... 179 H12D ................................. 44 R94 .................................. 319 RL100 .............................. 304
6909N .............................. 162 H12S .................................. 48
24B .................................. 296 809................................... 178 6913N .............................. 165 R96 .................................. 319 RL105 .............................. 304
24HL ................................ 296 810................................... 181 H13A .................................. 35 R100 ................................ 322 RL110 .............................. 304
6915N .............................. 165 H13D ................................. 45
25..................................... 295 811................................... 177 6917N .............................. 165 R110 ................................ 323 RL113 .............................. 302
25HL ................................ 295 H13S .................................. 49
818................................... 180 6924N .............................. 163 H15D ................................. 46 R120 ................................ 324 RL115 .............................. 302
35B .................................. 243 820................................... 181 6925N .............................. 163 R130 ................................ 325 RL116 .............................. 302
36B .................................. 243 HSHA ................................. 37
823................................... 180 6933N .............................. 166 HSPA.................................. 36 RL120 .............................. 297
37..................................... 268 824................................... 179 6933CN ............................ 166 R350 ................................ 375 RL125 .............................. 303
91..................................... 296 853................................... 179 6935N .............................. 166 JC ..................................... 293 R355 ................................ 375 RL131 .............................. 302
854................................... 179 6935CN ............................ 166 JCT ................................... 293 R356 ................................ 375 RL140 .............................. 304
201................................... 170 857................................... 179 R358 ................................ 375 RL155 .............................. 301
202................................... 170 6937N .............................. 166 JP ..................................... 293
864................................... 180 JPP .................................. 293 R362 ................................ 375 RL160 .............................. 297
204................................... 170 6963N .............................. 163
874................................... 180 R365 ................................ 377 RL165 .............................. 297
213................................... 171 6971N .............................. 163 K00 .................................. 202
890................................... 180 R381 ................................ 377 RL166F ............................ 307
214................................... 171 6972N .............................. 164 L00................................... 202
215................................... 171 6973N .............................. 164 R1620 .............................. 311 RL167F ............................ 307
901N ................................ 162 RL167SF .......................... 307
217................................... 171 902N ................................ 162 6980N .............................. 164 LS....................................... 81 R1621 .............................. 314
287................................... 170 6981N .............................. 164 R1622 .............................. 314 RL170 .............................. 305
903N ................................ 163 M1...................................... 64 RL175 .............................. 305
904N ................................ 163 6982N .............................. 164
400................................... 202 6984N .............................. 164 M2...................................... 65 RA20 ................................ 346 RL175S ............................ 305
905N ................................ 162 M2G ................................... 63 RA20HP ........................... 346 RL180 .............................. 308
601........................... 190, 204 909N ................................ 162 6933T............................... 169 RL180S ............................ 308
602........................... 190, 204 913N ................................ 165 6937T............................... 169 M6L .................................. 273 RB .................................... 320 RL195 .............................. 308
602F................................. 205 915N ................................ 165 M6S.................................. 273 RL195S ............................ 308
603........................... 192, 209 917N ................................ 165 7202................................. 315 M7.................................... 275 RC-RN .............................. 332 RL245 .............................. 302
604........................... 193, 209 924N ................................ 163 7202G .............................. 315 M7L .................................. 275 RC-RAIL ........................... 332 RL250 .............................. 305
605................................... 206 925N ................................ 163 7204................................. 315 M7S.................................. 275 RCD ...........................329-333
605F................................. 205 933N ................................ 166 7262................................. 315 M71L ................................ 276 RCS ...........................329-333 RLC .................................. 297
606................................... 206 933CN .............................. 166 M71S................................ 276
607........................... 194, 209 935N ................................ 166 1G00 ................................ 175 M73.................................. 273 RCF .................................. 368 RLG .................................. 372
608................................... 209 935CN .............................. 166 1G23 ................................ 176 M75L ................................ 274 RCV .................................. 335 RLGT ................................ 372
609........................... 192, 208 937N ................................ 166 1G54 ................................ 176 M75S................................ 274 RD .................................... 374
1G57 ................................ 176 M77L ................................ 274 RLP .................................. 297
609E................................. 208 963N ................................ 163 RDC .................................. 320
612........................... 206, 211 971N ................................ 163 1G58 ................................ 176 M77S................................ 274 RO-AC .............................. 292
MB ................................... 273 RDP ................................. 320
613................................... 216 972N ................................ 164 1GP01 .............................. 175 RO-BP ...................... 243, 292
615................................... 216 973N ................................ 164 1GP02 .............................. 175 MC.................................... 294 REIR ................................. 370 RO-DL .............................. 292
617................................... 216 980N ................................ 164 1GP05 .............................. 175 MP ................................... 294 REIS ................................. 370 RO-DS.............................. 292
618................................... 217 981N ................................ 164 1GP24 .............................. 175 MP1 ................................... 67 RFI ................................... 366 RO-FS .............................. 292
620........................... 201, 219 982N ................................ 164 1GP34 .............................. 175 RFSB ................................ 376 RO-SF .............................. 292
621................................... 207 984N ................................ 164 OC .................................... 294 RGR ................................. 370 RO-UN ............................. 292
623........................... 201, 217 A00 .................................. 202 OP .................................... 294 RGS .................................. 370
624........................... 195, 210 1100................................. 172 RGS02 .............................. 370 RP .................................... 350
1101................................. 172 A5 .................................... 375 PL1 .................................... 57
625........................... 194, 210
626........................... 191, 207 1102................................. 172 A245 ................................ 375 RG01 ................................ 317 RQG1 ................................. 62
1103................................. 173 PP .................................... 294 RQP1 ................................. 50
627........................... 191, 207 B00 .................................. 202
628........................... 195, 210 1104................................. 173 RH ...................................... 80 RQP2 ................................. 51
PW2 ................................... 61 RHYS .................................. 82
631........................... 206, 211 1109................................. 173 BC .................................... 293 RQP5 ................................. 52
632................................... 205 1124................................. 174 BP .................................... 293 QDC ................................. 320 RHYT .................................. 83 RQP6 ................................. 53
634................................... 205 1125................................. 174 QDP ................................. 320 RHF .................................. 364
1126................................. 172 C24................................... 316 RSC ......................58, 59, 182
638................................... 219 RIF-06 ...................... 360, 361
639................................... 219 1154................................. 174 C27................................... 316 R01 .................................. 172
R02 .................................. 172 RIF-10 ...................... 356, 357 RSCN ................................ 373
653........................... 198, 215 C80................................... 316
1200................................. 170 R03 .................................. 173 RIF-12 ...................... 358, 359
654........................... 198, 215 C81................................... 316 RSG .................................... 77
1201................................. 170 R04 .................................. 173 RIF-E06 .................... 360, 361
655........................... 199, 215 C81N ................................ 316 RSGF .................................. 77
1202................................. 170 R09 .................................. 173 RIF-E10 .....................356-359
656........................... 199, 215 C99................................... 316 RIF-EA08 ................. 360, 361 RSGY .................................. 77
656L................................. 215 1204................................. 170
1213................................. 171 CP01 ................................ 315 R14 .................................. 362 RIF-EA12 ..................356-359 RT7 .................................... 68
657................................... 215 R15 .................................. 371 RIF-FA.............................. 363
658................................... 215 1214................................. 171 RT7-M .............................. 314
1215................................. 171 CS10................................. 350 RIF14-1 ............................ 362 RT7N .................................. 69
660................................... 212 CS14................................. 350 R24 .................................. 174
1217................................. 171 R25 .................................. 174 RIF15 ............................... 371 RT7T .................................. 70
663................................... 213 CWS ................................. 350
664................................... 218 1287................................. 170 R26 .................................. 172 RKS131 ............................ 290 RT7TN ................................ 71
665................................... 212 DF2A .................................. 33 R54 .................................. 174 RT8 .................................... 72
666................................... 212 3301................................. 182 RL19 ................................ 301 RT8N .................................. 73
667................................... 212 3302................................. 183 E358................................. 375 R13Y ................................ 346 RL20 ................................ 334 RT8T .................................. 74
668........................... 211, 213 3302F............................... 183 R16HP ............................. 347 RL20SH .................... 308, 334 RT8TN ................................ 75
671................................... 213 3304................................. 184 FB2 .................................... 66 R20HP ............................. 347 RL21 ................................ 306 RTH1 .................................. 56
672................................... 213 3309................................. 184 R20M-1 ............................ 348 RL22 ................................ 308
3311................................. 182 FC61................................. 294 R20M-3 ............................ 348 RTI ................................... 366
673................................... 213 FC62................................. 294 RL26 ................................ 305
674........................... 199, 215 3313................................. 185 R20M-12V ........................ 347 RL26D .............................. 306
3315................................. 185 FC62C............................... 294 R20M-24V ........................ 347 RWA ................................... 76
675........................... 200, 216 RL27 ................................ 305
3317................................. 185 FK61 ................................ 285 R20-MTOOL ..................... 348
676................................... 216 RL27D .............................. 306 S1..................................... 284
677........................... 200, 216 3320................................. 186 FK61L .............................. 313 R20QC .............................. 348
R32M-1 ............................ 349 RL29 ................................ 306 S1H .................................. 284
678................................... 215 3340................................. 183 FK61LM ........................... 313 RL30 ................................ 297 S2..................................... 284
3340N .............................. 184 FK61M ............................. 285 R32M-3 ............................ 349
679................................... 215 R32M-12V ........................ 349 RL32 ................................ 298 S2H .................................. 284
680........................... 196, 214 3341................................. 183 FK62 ................................ 285 RL35 ................................ 298 S2L................................... 284
3342................................. 186 FK62L .............................. 313 R32M-24V ........................ 349
681........................... 196, 214 R32-MTOOL ..................... 349 RL40 ................................ 298 S3..................................... 284
682........................... 197, 214 FK62LM ........................... 313 RL45 ................................ 297 S3H .................................. 284
6910K .............................. 168 FK62M ............................. 285 R32NC-3 .......................... 349
683........................... 197, 214 6933K .............................. 168 R32QC .............................. 349 RL50 ................................ 299 S4..................................... 265
685................................... 218 6935K .............................. 168 FS1072......................... 78, 79 RL55 ................................ 300 S5..................................... 265
686................................... 208 6935KL ............................ 168 R60 .................................. 375 RL60 ................................ 300 S6..................................... 263
686M................................ 208 6937K .............................. 168 G23 .................................. 176 R61 .................................. 375 RL65 ................................ 300 S6M.................................. 263
696................................... 208 6944K .............................. 168 G54 .................................. 176 R62 .................................. 375 RL70 ................................ 300 S6S................................... 263
G57 .................................. 176 R64 .................................. 375 RL72 ................................ 298 S7..................................... 247
750..................................... 82 R67 .................................. 375 RL74 ................................ 298 S7N .................................. 258
750-M .............................. 315 G58 .................................. 176
GP01 ................................ 175 RL75 ................................ 298 S8..................................... 248

Page 2 Q U A L I T Y H O S E A N D F I T T I N G S
Alphanumeric Index

S8N .................................. 259 S75SS............................... 240 S940................................. 286 T204................................. 108 T417................................. 132 T789................................. 144
S9..................................... 248 S76................................... 250 S940F............................... 286 T204SS............................. 221 T423................................. 133 T790................................. 139
S9N .................................. 259 S77................................... 243 S940FM............................ 286 T205................................. 104 T424................................. 128 T791................................. 147
S10................................... 264 S78................................... 251 S941................................. 286 T206................................. 104 T425................................. 128 T792................................. 141

Intro
S11................................... 248 S79................................... 251 S941F............................... 286 T207................................. 109 T426................................. 125 T792F............................... 141
S11N ................................ 259 S80................................... 238 S941FM............................ 286 T208................................. 109 T428................................. 128 T792G .............................. 141
S12................................... 272 S80N ................................ 256 S951................................. 288 T209................................. 105 T453................................. 131 T792M.............................. 141
S13................................... 265 S81................................... 239 S951F............................... 288 T209E............................... 105 T454................................. 131 T792N .............................. 141
S15................................... 265 S81N ................................ 256 S951FM............................ 288 T209SS............................. 221 T455................................. 131 T793................................. 149
S16................................... 247 S82................................... 242 S952................................. 288 T212......................... 103, 111 T456................................. 131 T793C............................... 151
S16N ................................ 258 S82N ................................ 257 S952F............................... 288 T213................................. 120 T457................................. 131
S952FM............................ 288 T215................................. 120 T901................................. 153
S17................................... 264 S83................................... 244 T474................................. 131 T901P .............................. 153
S18................................... 265 S84................................... 242 S953................................. 289 T217................................. 120 T475................................. 131
S954................................. 289 T218................................. 121 T902................................. 153
S19................................... 266 S84N ................................ 256 T477................................. 131 T903................................. 154
S20................................... 251 S85................................... 254 S957................................. 289 T219................................. 106 T480................................. 129
S958................................. 289 T220................................. 123 T904................................. 154
S20N ................................ 260 S86................................... 271 T481................................. 130 T905................................. 153
S961................................. 313 T221................................. 104

Hose
S21................................... 251 S87................................... 272 T482................................. 130 T909................................. 153
S21N ................................ 260 S88................................... 271 S962................................. 313 T222......................... 103, 111 T484................................. 129
T223................................. 121 T909E............................... 153
S23................................... 264 S89................................... 255 S967................................. 286 T485................................. 133 T913................................. 157
S24................................... 238 S90................................... 270 S968................................. 286 T224................................. 110
T225................................. 110 T701................................. 134 T915................................. 157
S24N ................................ 255 S91................................... 271 S970................................. 287 T917................................. 157
S970F............................... 287 T226................................. 104 T701H .............................. 134
S25................................... 242 S92................................... 272 T226SS............................. 220 T923................................. 161
S25N ................................ 257 S93................................... 253 S970FM............................ 287 T701P .............................. 134 T924................................. 154
S971................................. 287 T227................................. 104 T702................................. 134
S26................................... 239 S94................................... 255 T227SS............................. 220 T925................................. 154
S26N ................................ 256 S94N ................................ 261 S971F............................... 287 T702H .............................. 134 T926................................. 153
S971FM............................ 287 T228................................. 110 T702N .............................. 136
S27................................... 238 S95................................... 254 T232................................. 103 T933................................. 158
S27N ................................ 256 S95N ................................ 261 S976................................. 287 T702SS............................. 222 T933C............................... 160
S976F............................... 287 T232N .............................. 106 T703................................. 137
S28................................... 242 S96................................... 254

Couplings
T234................................. 103 T935................................. 158
S28N ................................ 257 S96N ................................ 261 S977................................. 287 T704................................. 137 T935C............................... 160
S977F............................... 287 T234N .............................. 106 T704SS............................. 222
S29................................... 245 S97................................... 291 T238................................. 123 T936................................. 158
S29N ................................ 257 S97AK .............................. 291 S979................................. 283 T705................................. 135 T936C............................... 161
S980................................. 283 T239................................. 123 T706................................. 135
S31................................... 242 S100................................. 268 T250................................. 113 T937................................. 159
S31N ................................ 256 S101................................. 270 S981................................. 283 T707................................. 137 T937C............................... 161
S982................................. 283 T250R .............................. 113
S32................................... 246 S102................................. 241 T251................................. 113 T708................................. 137 T944................................. 158
S33................................... 290 S103................................. 265 S982C............................... 283 T709................................. 136 T944C............................... 160
T252................................. 113
S34................................... 290 S104................................. 245 T253................................. 118 T709E............................... 136 T945................................. 158
SA6 .................................. 280 T709SS............................. 222
S35................................... 290 S105................................. 243 SA7 .................................. 252 T254................................. 118 T945C............................... 160
S36................................... 290 S106................................. 277 T257................................. 119 T713................................. 145 T946................................. 158
SA7N ................................ 261 T714................................. 145
S37................................... 290 S107................................. 270 SA8 .................................. 252 T258................................. 119 T946C............................... 160
S39................................... 242 S108................................. 269 T260................................. 113 T715................................. 146 T963................................. 155
SA8N ................................ 261
S39N ................................ 256 S109................................. 269 T263................................. 114 T716................................. 147 T971................................. 155
SA9 .................................. 252

Adaptors
S40................................... 281 S110................................. 269 T264................................. 122 T717................................. 147 T972................................. 155
SA9N ................................ 261 T973................................. 155
S40K ................................ 281 S111................................. 277 SA10 ................................ 280 T264B .............................. 122 T717A .............................. 147
S40M................................ 282 S112................................. 272 T264C............................... 122 T717B .............................. 147 T980................................. 155
SA15 ................................ 280 T981................................. 155
S42................................... 281 S113................................. 277 SA17 ................................ 280 T265................................. 112 T717L............................... 147
S42K ................................ 281 S114................................. 260 T266................................. 113 T720................................. 152 T982................................. 155
SA18 ................................ 280 T983................................. 155
S42M................................ 282 S115................................. 277 SA19 ................................ 280 T267................................. 113 T721................................. 135
S43................................... 241 S116................................. 277 T268......................... 111, 115 T723................................. 152 T987................................. 156
SA20 ................................ 252 T987S............................... 156
S44................................... 240 S117................................. 277 SA20N .............................. 261 T271................................. 114 T724................................. 138
T271R .............................. 114 T725................................. 138 T991................................. 157
S45................................... 242 S118................................. 277 SA23 ................................ 280 T993................................. 159
S46................................... 241 S119................................. 278 SA51 ................................ 280 T272................................. 114 T726................................. 135
T273................................. 114 T727................................. 135 T993C............................... 161
S46SS............................... 241 S120................................. 278 SJK ................................... 290
T274................................. 119 T728................................. 138 V00 .................................. 188

Accessories
S47................................... 244 S121................................. 278
S47N ................................ 257 S122................................. 278 SR ...................................... 58 T275................................. 119 T729................................. 145 V01 .................................. 190
S48................................... 244 S123................................. 278 SRF .................................... 59 T276................................. 119 T730................................. 146 V02 .................................. 190
S48N ................................ 257 S124................................. 278 T277................................. 119 T733................................. 148 V03 .................................. 192
T1A .................................... 30 T278................................. 119 T733C............................... 150 V04 .................................. 193
S49................................... 242 S125................................. 278 T1D .................................... 38
S49N ................................ 257 S126................................. 279 T279................................. 119 T735................................. 148 V07 .................................. 194
T1F..................................... 55 T280................................. 116 T735C............................... 150 V09 .................................. 192
S50................................... 244 S127................................. 279 T2A .................................... 31 T281................................. 116 T736................................. 149 V20 .................................. 201
S50N ................................ 257 S128......................... 247, 253 T3KA .................................. 32 T282................................. 117
S51................................... 262 S130................................. 246 T736C............................... 151 V23 .................................. 201
T2D .................................... 39 T282S............................... 117 T737................................. 149 V24 .................................. 195
S52................................... 262 S130P .............................. 246 T3KD .................................. 40 T283................................. 117 T737C............................... 151 V25 .................................. 194
S53................................... 237 S131................................. 290 T2S..................................... 47 T284................................. 116 T744................................. 148 V26 .................................. 191
S53N ................................ 255 S134................................. 263 T5....................................... 54 T285................................. 123 V27 .................................. 191
S53P ................................ 237 S135................................. 245 T744C............................... 150
TJ2D .................................. 42 T286................................. 107 T745................................. 148 V28 .................................. 195
S54................................... 237 S137................................. 269 T287................................. 118 V53 .................................. 198
S56................................... 262 S138................................. 269 TJ2401 ............................... 43 T745C............................... 150
T287SS............................. 221 V54 .................................. 198
Filters

S57................................... 262 S139................................. 245 TJ2402 ............................... 43 T746................................. 148


T288................................. 118 T746C............................... 150 V55 .................................. 199
S58................................... 237 S140................................. 281 TJ2403 ............................... 43 T289................................. 118 V56 .................................. 199
S59................................... 237 S140K .............................. 281 TJ2404 ............................... 43 T750................................. 139
T290................................. 111 V74 .................................. 199
S60................................... 254 S140M.............................. 282 TJ2405 ............................... 43 T750R .............................. 139
T292................................. 115 V75 .................................. 200
S61................................... 247 S141................................. 277 TJ2601 ............................... 43 T292F............................... 115 T763................................. 140
T764................................. 152 V77 .................................. 200
S61N ................................ 260 S142................................. 281 TJ2602 ............................... 43 T292G .............................. 115 V80 .................................. 196
S62................................... 266 S142K .............................. 281 TJ2603 ............................... 43 T292M.............................. 115 T764B .............................. 152
V81 .................................. 196
S63................................... 266 S142M.............................. 282 TJ2604 ............................... 43 T292N .............................. 115 T764C............................... 152 V82 .................................. 197
S64................................... 237 S143H .............................. 285 TJ2605 ............................... 43 T294................................. 117 T768......................... 138, 141 V83 .................................. 197
S64N ................................ 255 S145................................. 260 TW1 ................................... 60 T295................................. 117 T771................................. 140
S65................................... 262 S146H .............................. 285 TXA2D ................................ 41 T771R .............................. 140 Z8..................................... 363
T401................................. 124 T772................................. 140 Z9..................................... 363
S66................................... 264 S147H .............................. 285
Technical

T201................................. 102 T401P .............................. 124 T773................................. 140 Z39................................... 363


S67................................... 267 S148................................. 291 T402................................. 125
S68................................... 267 S152................................. 262 T201C............................... 102 T780................................. 142 Z89A ................................ 363
T201P .............................. 102 T402N .............................. 126 T781................................. 142
S69................................... 250 S154................................. 277 T403................................. 127
S159................................. 312 T201SS............................. 220 T782................................. 143
S70................................... 250 T202................................. 102 T404................................. 127
S71................................... 249 S160................................. 312 T782S............................... 143
T202F............................... 103 T405................................. 125 T783................................. 143
S72................................... 238 S162................................. 291
S163................................. 291 T202N .............................. 106 T409................................. 126 T784................................. 142
S72N ................................ 256 T202S............................... 103 T412......................... 125, 129
S167................................. 244 T787................................. 144
S73................................... 237 T202SS............................. 220 T413................................. 132
S180................................. 252 T787S............................... 144
S74................................... 249 T203................................. 108 T415................................. 132 T788................................. 144
S75................................... 240 S181................................. 252

C O N N E C T I N G P A R T N E R S H I P S Page 3
Contents
Page No Page No

INTRODUCTION SECTION IFC to 14 M2G LPG (CLASS C) ..................................................63


RYCO Hydraulics Company Information ..........................IFC M1 FUEL LINE .........................................................64
How To Use Product Technical Manual ...............................1 M2 TEXTILE .............................................................65
Alphanumeric Index .......................................................2, 3 FB2 BARRIER ...........................................................66
Table of Contents...........................................................4, 5 MP1 MULTI PURPOSE ................................................67
Dash Size Part Numbering .......................................... 6 to 9 RT7 SPIDERLINE .......................................................68
Hose and Coupling Tolerancing ........................................10 RT7N ISOLATOR .........................................................69
Safety Zone ......................................................................11 RT7T SPIDERLINE TWIN ..............................................70
Quality Accreditations ................................................12, 13 RT7TN ISOLATOR TWIN ................................................71
®
RYCO HALP Program ......................................................14 RT8 SPIDERLINE .......................................................72
RT8N ISOLATOR .........................................................73
HOSE SECTION 15 to 84 RT8T SPIDERLINE TWIN ..............................................74
RT8TN ISOLATOR TWIN ................................................75
RWA WIRE ARMOUR .................................................76
RSG, RSGY, RSGF SPIRAL GUARD .....................................77
FS1072 FIRE SLEEVE ................................................78, 79
RH RAWHIDE Nylon Hose Sleeve ............................80
LS LIFESAVER Hose Sleeve .....................................81
750 SPRING GUARD ................................................82
RHYS PACKING SLEEVE ...................................................82
RHYT HOSE TAGS ......................................................83
How to order RYCO Hydraulic Hose .................................84

HOSE COUPLINGS SECTION 85 to 222

Pictorial Index ........................................................ 16 to 20


Hose Type Approvals ............................................. 21 to 23
Hose Series ................................................................24, 25
Specifications Summary .............................................26, 27
Isobaric Working Pressures for Hydraulic Hoses ...............28
Safety Guide Maximum Temperature Limits ...............28, 29
T1A AVENGER T1.....................................................30
T2A AVENGER T2.....................................................31
T3KA AVENGER T3K ..................................................32
DF2A AVENGER DINFLEX DF2 ....................................33
H12A AVENGER H12 ..................................................34
H13A AVENGER H13 ..................................................35
HSPA AVENGER HSP ..................................................36 Introduction to Section ..............................................86, 87
HSHA AVENGER HSH ..................................................37 Pictorial Index ........................................................ 88 to 95
T1D DIEHARD T1 .....................................................38 Index by End Style Number .................................... 96 to 98
T2D DIEHARD T2 .....................................................39 BITELOK Couplings .........................................................99
T3KD DIEHARD T3K ...................................................40 Working Pressure of Hose Assemblies ............................100
TXA2D DIEHARD AGGRESSOR TXA2 ............................41 Drop Length & Cut-Off Allowance for Couplings ................100
TJ2D DIEHARD JACK TJ2 ...........................................42
Important Branding Information.....................................101
Extra Information TJ2D.....................................................43
T200 Series ........................................................ 102 to 123
H12D DIEHARD H12 ...................................................44
T400 Series ........................................................ 124 to 133
H13D DIEHARD H13 ...................................................45
T700 Series ........................................................ 134 to 152
H15D DIEHARD H15 ...................................................46
T900 Series ........................................................ 153 to 161
T2S SLIDER T2 .........................................................47
6900N Series ..................................................... 162 to 166
H12S SLIDER H12.......................................................48
H13S SLIDER H13.......................................................49 6900K Series ..........................................................168, 169
RQP1 SURVIVOR ........................................................50 6900T Series ..................................................................169
RQP2 SURVIVOR ........................................................51 1200 Series ............................................................170, 171
RQP5 SURVIVOR ........................................................52 1100 Series ........................................................ 172 to 174
RQP6 SURVIVOR - HIGH TEMP PUSH-ON ...................53 1G00 Series ...........................................................175, 176
T5 TRUCKER ..........................................................54 800 Series .......................................................... 177 to 181
T1F FIRE SUPPRESSION ............................................55 3300 Series ........................................................ 182 to 186
RTH1
*
TEFLON ............................................................56 V00 Series .......................................................... 188 to 201
PL1 PUSH-ON ..........................................................57 Cut-Off Allowance for V Series Couplings ......................188
SR SUCTION and RETURN ......................................58 A00, B00, K00, L00, 400 Ferrules ...................... 202 to 203
SRF DEFIANT ...........................................................59 Cut-Off Allowance for Field Attachables ........................203
TW1 TORNADO WASHER..........................................60 600 Series .......................................................... 204 to 209
PW2 PRESSURE WASHER ..........................................61 T200SS Series Stainless Steel ..................................220, 221
RQG1 LPG (CLASS D) ..................................................62 T700SS Series Stainless Steel ..........................................222

Page 4 Q U A L I T Y H O S E A N D F I T T I N G S
Contents
Page No Page No
HYDRAULIC FILTERS and
ADAPTORS SECTION 223 to 308 RESERVOIR ACCESSORIES 351 to 390

Intro
Hose
Pictorial Index ........................................................352, 353
Information about RIF-E and RIF-EA Spin-Ons ........354, 355
RIF-10 Inline Spin-On Filters 1.1/4” Ports ................356, 357
RIF-12 Inline Spin-On Filters 1.1/2” Ports ................358, 359
RIF-06 Inline Spin-On Filters 3/4” Ports ...................360, 361
RIF14-1 Inline Spin-On Filters 1” Ports ............................362
RIF-FA Inline Spin-On Filters 3/8” Ports ...........................363

Couplings
RHF Heavy Duty Inline Filters ..................................364, 365
RTI and RFI Tank Top Filters ....................................366, 367
Contents ........................................................................224 RCF Combination Filters .........................................368, 369
Introduction to Section ..................................................225 RG & REI Clogging Indicators .........................................370
Dash Size Numbering Rules ....................................226, 227 RIF15 Inline Spin-On Water Trap Filter ............................371
Pictorial Index .................................................... 228 to 236 RLG & RLGT Level and Temperature Gauges ..................372
BSP Adaptors ..................................................... 237 to 255 RSCN Suction Strainers ..................................................373
NPT Adaptors ..................................................... 255 to 261 RD Diffusers ...................................................................374
JIC Adaptors ...................................................... 262 to 272 R60 and R300 Air Breather Filters ..................................375
Joiner (Tube Weld) .........................................................272 RFSB Filler/Strainer/Air Breathers .....................................376
Metric Adaptors ................................................. 273 to 276 R381 Push-On Filler Cap/Air Breather .............................377

Adaptors
ORFS Adaptors ................................................... 277 to 279 R365 Filler Strainer .........................................................377
Introduction to Filtration ........................................378, 379
SAE (Threads) Adaptors ..................................................280
Selection of the Filter Size ..............................................380
SAE (Flanges) Clamps, Adaptors, Blocks ............. 281 to 289
Nominal Filtration, Beta Rating, Absolute Filtration ............381
Swivel Joints ..................................................................290 Pressure Drop Flow Graphs ....................................382, 383
UNO Adaptors ...............................................................291 Warnings and Filter Selection Guidelines ................384, 385
O Rings ..........................................................................292 Effect of Temperature and Viscosity ......................386, 387
Plastic Caps and Plugs ............................................293, 294 Cross Reference for RIF-E and RIF-EA Spin-Ons.......388, 389
Tube Bends ............................................................295, 296 Instructions for Changing Filter Elements .......................390
RYCOLOK Adaptors ........................................... 297 to 308
TECHNICAL SECTION 391 to IBC

Accessories
RYCOLOK Ball Valves .............................................307, 308
Hose Selection Nomograph ............................................391
How to Order RYCO Hose Assemblies....................392, 393
Cut-Off Allowance .........................................................393
ACCESSORIES SECTION 309 to 350 Hose Selection Guide .............................................394, 395
Safety Guide ...................................................... 396 to 399
Safety Guide – Maximum Temperature Limits.................399
Characteristics of Hose Elastomers .................................400
Chemical Compatibility Chart ........................................401
Assembly Instructions
Field Attachable Non-Skive ......................................402
Field Attachable Skive ..............................................403
BITELOK One-Piece Crimp Non-Skive .......................404
Filters

BITELOK One-Piece Crimp Skive ...............................405


1100 Series .............................................................406
3300 Series Suction .................................................406
1G00 Series Air Conditioning ..................................407
Pictorial Index ................................................................309 800 Series Push-On .................................................407
6900N .....................................................................408
Test Points, Hoses, Gauges ................................. 310 to 317
1200 Series .....................................................408, 409
Quick Release Couplings .................................... 318 to 328
Separation of ends RT7T, RT7TN, RT8T, RT8TN.........409
Mounting Clamps .............................................. 329 to 333 Tube Flaring Dimensions ..................................410, 411
Ball Valves ......................................................................334 Tube Bite Couplings .........................................412, 413
Technical

Check Valves ..................................................................335 S134 J-Lok Flareless Tube Fittings .....................414, 415
Airline Couplings .............................................. 336 to 344 Hose Assembly – Installation Guide ........................416, 417
Crimping Equipment .......................................... 345 to 350 Factor of Safety..............................................................418
Cut-Off Saws .................................................................350 Thread and Connector Working Pressures .......... 419 to 422
Thread Dash Sizes/Tube Dash Sizes.................................423
Thread & Connector Identification ..................... 424 to 434
Torque Assembly Values .........................................435, 436
Abbreviations .................................................................440
Terms and Conditions of Sale ......................................... IBC

H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 5
Dash Size Part Numbering

One of the many, well recognised advantages of RYCO Hydraulics products is that virtually all parts are branded with the
RYCO name and Part Number, making for easy identification and reducing the chance for errors.
The Part Number includes the Size of the Hose, or Thread or Connector (“Dash Size Part Numbering”).

Essentially: IMPERIAL DIMENSIONS are expressed as the number of SIXTEENTHS of an inch.


METRIC DIMENSIONS are expressed as the number of MILLIMETRES.
Further explanation is given on the following pages.
For Example:
1. T26A is T2A Series two wire braid non-skive hose:
-6 = 6/16” = 3/8” inside diameter.

2. T204-0812 is a T204 JIC Female Coupling with:


Hose Size -08 = 8/16” = 1/2”

Thread Size -12 = 12/16” = 3/4”

3. M75S-2208 is an M75S Adaptor with:


Thread A -22 = 22 mm Metric thread one end and
Thread B -08 = 8/16” = 1/2” BSPP thread other end.

4. S27-0202
S27 is BSPT Male Nipple Series
-0202 is size 1/8” by 1/8”.

The size is clearly incorporated in the Part Number.


With a little familiarity, and by following the simple guidelines on the next pages, you will find that you can specify Part Numbers
without needing to refer to the Product Technical Manual.
EXAMPLES:
NPT T209

1. Hose Couplings
Part No. T209-0406
60° SEAT
T209 is the Group Designator for NPT Male
T200 Series BITELOK One-Piece Crimp Couplings.
T2 = T200 Series BITELOK One-Piece Crimp Couplings
09 = NPT Male (End Style Termination)
THREAD DASH NPT
HOSE SIZE SIZE SIZE MALE -0406 is the Size Designator (Dash Size)
(Hose Size then Thread Size)
DN inch inch PART NO -04 = Hose Size 4/16” = 1/4”
-06 = Thread Size 6/16” = 3/8”
6 1/4 1/8 -0402 T209-0402
6 1/4 1/4 -0404 T209-0404
6 1/4 3/8 -0406 T209-0406

RYCOLOK/UNO (O RING BOSS) RL100

STRAIGHT

2. Adaptors
Part No. RL100-0607
RYCOLOK RL100 is the Group Designator for RYCOLOK Female
STAPLE THREAD TUBE DASH FEMALE SWIVEL
Swivel to UNO Male (O Ring Boss)
SIZE SIZE SIZE SIZE UN O RING MALE
-0607 is the Dash Size (A end then B end)
mm inch inch PART NO -06 = 6 mm Staple Size
-07 = 7/16” UNO Male (O Ring Boss)
A B
6 7/16 1/4 -0607 RL100-0607

Page 6 Q U A L I T Y H O S E A N D F I T T I N G S
Dash Size Part Numbering

RYCO “Dash Size” Definitions


The “Dash Size” of a Hose, Coupling, Thread or Connector is:

Intro
1. For Hose
the number of SIXTEENTHS of an inch in the Inside Diameter.

2. For Threads or Connectors with Imperial Dimensions


a) JIC, SAE Threads, ORFS, UNO: the number of SIXTEENTHS of an inch in the size of the Male Thread.
b) BSP, NPT, SAE Flange: the number of SIXTEENTHS of an inch in the Nominal Size of the Connector.
c) Tubing and Tube Bite: the number of SIXTEENTHS of an inch in the Outside Diameter of the Tube.

3. For Threads or Connectors with Metric Dimensions

Hose
a) the number of MILLIMETRES in the OD of the Male Thread.
(pitch of thread is sometimes included)
b) Tubing and Tube Bite: the number of MILLIMETRES in the Outside Diameter of the Tube.

4. For RYCOLOK Couplings


the nominal size of the Coupling in MILLIMETRES.

5. For Quick Release Couplings


the nominal size of the Coupling in SIXTEENTHS of an inch.

Couplings
6. For Hose Protection
RWA, RH, LS - Inside Diameter in MILLIMETRES.
FS1072 - Inside Diameter in SIXTEENTHS of an inch.
RSG/RSGY/RSGF - Outside Diameter in MILLIMETRES.

7. For Hydraulic Filters EXCEPTION TO RULE.


Hydraulic Filters are dash sized for the number of EIGHTHS of an inch in the port size of the Filter.

Adaptors
Rules for “Dash Size” Part Numbering
1. HYDRAULIC HOSE
Part Number comprises the Hose Series Number followed by the Dash Size.
Note: For Dash Sizes -02, -03, -04, -05, -06 and -08 the “0” is not included in the Part Number except for Spiral Hose.
Hose Series Numbers are shown in Hose Pictorial Index on pages 16 to 20.
Dash Sizes are shown in the Quick Reference Chart on page 9.

Accessories
Examples
-16 size SR Series Hose is SR16
-12 size M2 Series Hose is M212
-10 size RTH1 Series Hose is RTH110
-08 size HSPA Series (Spiral) Hose is HSP08A

Note
If there are letters at the end of the Hose Series Number, Dash Size comes before letters.
DF2A, H12A, H12D, H12S, H13A, H13D, H13S, H15D, HSHA, HSPA, M2G, RT7N, RT7T, RT7TN, RT8N, RT8T, RT8TN,
T1A, T1D, T1F, T2A, T2D, T2S, T3KA, T3KD, TJ2D, TXA2D.
Filters

Examples
-20 size H12A Series Hose is H1220A
-32 size H13D Series Hose is H1332D
-06 size T3KA Series Hose is T3K6A
-06 size RT7TN Series hose is RT76TN
Technical

C O N N E C T I N G P A R T N E R S H I P S Page 7
Dash Size Part Numbering

2. HOSE COUPLINGS
Part Numbers comprise Coupling Series and End Style Number followed by the Dash Size of the Hose and the Dash Size of
either the Thread or Connector Size.
Coupling Series and End Style Numbers are described at start of Hose Coupling Section. (See page 86 and pages 96 to 98).

Examples
1. Field Attachable Insert 1/2” BSPT Male for 3/8” hose.
Order Part No. 601-0608
601 - 06 08

6 = 600 Series Insert -06 = 6/16” = 3/8” hose


01 = BSPT Male End Style -08 = 8/16” = 1/2” thread

2. T200 BITELOK One-Piece Crimp Coupling 3/4” hose x 1.1/16” JIC Female
Order Part No. T204-1217
T204 - 12 17

T2 = T200 Series Coupling -12 = 12/16” = 3/4” hose


04 = JIC Female End Style -17 = 17/16” = 1.1/16” thread

3. ADAPTORS
Part Numbers comprise of Group Designator followed by Dash Size.
(Group Designators are shown in Adaptors Pictorial Index pages 228 to 236).

Examples
1. S27N - 12 08

Group Designator -12 = 12/16” = 3/4” thread (A)


for NPT Male Nipple -08 = 8/16” = 1/2” thread (B)

2. S91 - 12 21
Group Designator for -12 = 12/16” = 3/4” thread (JIC) (A)
JIC Male UN O Ring Male
90° Elbow -21 = 21/16” = 1.5/16” thread (UNO) (B)

There are supplementary rules which determine the listing order for multi-ended adaptors.
These rules are shown in detail on pages 226 to 227.

See page 423 for Important Note regarding Thread Dash Sizes/Tube Dash Sizes.

Page 8 Q U A L I T Y H O S E A N D F I T T I N G S
Dash Size Part Numbering

QUICK REFERENCE CHART OF DASH SIZE EQUIVALENTS


Example: Find Dash Size for 1.5/16” JIC thread. Read down JIC & UNO column until 1.5/16” is reached.

Intro
Read off Dash Size in far left column (-21).

DASH * BSP NPT JIC & UNO SAE FLARE ORFS DASH ** METRIC
SIZE inch inch-TPI inch-TPI inch-TPI inch-TPI inch-TPI SIZE mm mm x PITCH

-02 1/8 1/8 - 28 1/8 - 27 -02 2


-03 3/16 -03 3
-04 1/4 1/4 - 19 1/4 - 18 -04 4

Hose
-05 5/16 5/16 - 24 5/16 - 24 -05 5
-06 3/8 3/8 - 19 3/8 - 18 3/8 - 24 3/8 - 24 -06 6
-07 7/16 7/16 - 20 7/16 - 20 -07 7
-08 1/2 1/2 - 14 1/2 - 14 1/2 - 20 1/2 - 20 -08 8
-09 9/16 9/16 - 18 9/16 - 18 -09 9
-10 5/8 5/8 - 14 5/8 - 18 -10 10
-11 11/16 11/16 - 16 -11 11

Couplings
-12 3/4 3/4 - 14 3/4 - 14 3/4 - 16 3/4 - 16 -12 12
-13 13/16 13/16 - 16 -13 13
-14 7/8 7/8 - 14 7/8 - 14 -14 14 14 x 1,5 (-1415)
-15 15/16 -15 15
-16 1 1 - 11 1 - 11.1/2 1 - 14 -16 16 16 x 1,5 (-1615)
-17 1.1/16 1.1/16 - 12 1.1/16 - 14 -17 17
-18 1.1/8 -18 18 18 x 1,5 (-1815)

Adaptors
-19 1.3/16 1.3/16 - 12 -19 19
-20 1.1/4 1.1/4 - 11 1.1/4 - 11.1/2 -20 20 20 x 1,5 (-2015)
-21 1.5/16 1.5/16 - 12 -21 21
-22 1.3/8 -22 22 22 x 1,5 (-2215)
-23 1.7/16 1.7/16 - 12 -23 23
-24 1.1/2 1.1/2 - 11 1.1/2 - 11.1/2 -24 24 24 x 1,5 (-2415)
-25 1.9/16 -25 25

Accessories
-26 1.5/8 1.5/8 - 12 -26 26 26 x 1,5 (-2615)
-27 1.11/16 1.11/16 - 12 -27 27
-28 1.3/4 -28 28
-29 1.13/16 -29 29
30 x 1,5 (-3015)
-30 1.7/8 1.7/8 - 12 -30 30
30 x 2,0 (-3020)
-31 1.15/16 -31 31
-32 2 2 - 11 2 - 11.1/2 2 - 12 -32 32
-33 2.1/16 -33 33 33 x 1,5 (-3315)
Filters

36 x 1,5 (-3615)
-36 2.1/4 -36 36
36 x 2,0 (-3620)
-40 2.1/2 2.1/2 - 11 2.1/2 - 8 2.1/2 - 12 -40 40
42 x 1,5 (-4215)
-42 2.5/8 -42 42
42 x 2,0 (-4220)
-48 3 3 - 11 3-8 -48 48
Technical

-52 3.1/4 -52 52 52 x 2,0 (-5220)

*inch COLUMN IS USED FOR: **mm COLUMN IS USED FOR:


Hose ID. Metric Tube OD.
Imperial Tube OD. Nominal size of RYCOLOK Couplings.
FS1072 FIRE SLEEVE ID.
Nominal size of SAE FLANGE.
Nominal size of Quick Release Coupling.

H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 9
Hydraulic Hose and Coupling Tolerancing

Higher Technology Equals Greater Performance!


A common misconception is that IF a coupling matches to a hose that meets SAE or EN (DIN) specification THEN
that coupling will match with ALL hydraulic hoses that meet that specification. Conversely, IF a hose that meets
SAE or EN (DIN) specification matches to a coupling THEN that hose will match with ALL couplings made for hoses
within that specification. THIS IS SIMPLY NOT TRUE.

As stated in SAE J517, the specification for Hydraulic Hose:


”SAE J517 hose from one manufacturer is usually not compatible with SAE J516 connectors supplied
by another manufacturer. It is the responsibility of the (hose assembly) fabricator to consult the
manufacturer's written instructions or the manufacturers directly before intermixing hose and
connectors from two manufacturers”.

There are various societies and organisations that develop specifications for Hydraulic Hose. The major ones are:
SAE The Society of Automotive Engineers
EN European Normes (based on the former DIN German standards)
ISO International Organization for Standardization
AS Australian Standards
These standards cover the performance specifications and dimensional tolerances of Hydraulic Hose.

SAE dimensional tolerances are the most widely used. EN, ISO and AS dimensional tolerances are similar to
the corresponding SAE standard. Therefore, it is generally possible to meet the dimensional tolerances of these
standards with a single series of hose.
In the main, EN (DIN) standards have higher working pressures than their corresponding SAE standards.

Dimensional tolerances of these standards are quite broad. Hoses not manufactured to tight tolerance control may
still meet these standards, but will perform poorly due to compression variations and will have assembly difficulties.
This is not commonly understood. Hence, the common misconception stated above.
RYCO Hydraulics has its own Hydraulic Hose Specification. RYCO dimensional tolerances are much tighter than
SAE or EN, and often have higher maximum working pressures.
Close tolerancing enables RYCO to provide higher performance Hydraulic Hose. RYCO Couplings are designed to
match technically superior RYCO Hydraulic Hose. Superior technology gives Safer, Stronger and Longer Lasting
Hose Assemblies.

DO NOT MIX/MATCH hose and couplings from one manufacturer


with hose and couplings from another manufacturer.

RYCO Hose is matched to RYCO Couplings

Page 10 Q U A L I T Y H O S E A N D F I T T I N G S
Safety Zone

SAFETY ZONE
The RYCO SAFETY ZONE provides an increased margin of operational safety when using RYCO MATCHED HOSE AND FITTINGS.

Intro
Hose tolerance bands for Hose Bore, Reinforcement Diameter, Braidwall, Cover Thickness and Concentricity of RYCO Hydraulic
Hoses are typically twice as stringent as those specified by SAE and EN/DIN standards.
RYCO Hydraulics fittings and hydraulic hoses are designed and manufactured to meet and exceed relevant industry standards.
When assembled, RYCO matched hydraulic hose and fittings provide safer, qualified high performance hose assemblies that are
proven to meet and exceed the performance requirements of our customers.
Using strict methods, RYCO Hydraulics manufactures Hydraulic Hose that is more dimensionally consistent and, when matched
with RYCO Fittings, results in increased safety.

Hose
SAFETY SAYS
“DO NOT MIX ‘N’ MATCH

Couplings
OR ELSE PAY THE PRICE!”

Adaptors
Accessories
Filters
Technical

C O N N E C T I N G P A R T N E R S H I P S Page 11
RYCO Hydraulics Quality

RYCO Hydraulics Quality


RYCO Hydraulics is certified to AS/NZS ISO 9001:2000 “Quality Management Systems – Requirements” by NATA Certification
Services International (NCSI – Registration No. 7029) and ISO 9002 “Quality Systems for Production and Installation” by the
Department of Defence (Australia).

Company policy is to supply products and services that meet or exceed industry standards.
These standards include SAE, EN (DIN), AS, ISO, JIS, BS and BCS.

Quality Control (QC) and Quality Assurance (QA) ensures customer confidence and customer satisfaction.

AS/NZS ISO 9001


A Company Policy.

Committed to Continual Improvement


Page 12 Q U A L I T Y H O S E A N D F I T T I N G S
RYCO Hydraulics Quality Accreditations

RYCO Hydraulics Quality Accreditations


RYCO Hydraulics is committed to the objective of zero defects.

Intro
As a manufacturer of quality hydraulic hose and fittings, RYCO Hydraulics ensures that our products are accredited by
independent third party organisations.

Some of the third party accreditations that RYCO Hydraulics manufactured product have achieved include:

Hose
Couplings
Adaptors
RYCO Hydraulics recommends SAE J1273 as a guide to the selection, manufacture, installation and
servicing of hydraulic hose assemblies. RYCO Hydraulics complies with and exceeds third party accreditations as well as
international ISO and EN (DIN) standards.

RYCO Hydraulics specifically design and manufacture hydraulic hose and fittings to “match” each other for greater performance

Accessories
and safety. Use only hose assemblies that consist of RYCO “matched” hydraulic hose with RYCO “matched” fittings.

RYCO Hydraulics testing and evaluation processes guarantee the performance and quality required to meet the demands of
today’s applications to safely convey fluids at high pressure.

RYCO Hydraulics are proud members of, and contribute to, the world’s main industry groups including:

SAE Society of Automotive Engineers


MSHA U.S. Department of Labor, Mine Safety and Health Administration
Filters

NAHAD National Association of Hose and Accessories Distributors (USA)


NCS NATA Certification Services (AS/NZS ISO 9001:2000)
NFPA National Fluid Power Association (USA)
RMA Rubber Manufacturers Association
ABS
MED
American Bureau of Shipping
Marine Equipment Directive
RYCO Hydraulics
AGA
GL
Australian Gas Association
Germanischer Lloyd complies with SAE J343
Technical

DNV Det Norske Veritas


LR
USCG
Lloyd's Register
US Coast Guard
and AS 3791 standards, and with
the relevant ISO, EN and DIN standards
H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 13
HALP® - Hose Assembly Lifespan Predictor

RYCO Hydraulics Hose Assembly Lifespan Predictor - HALP®


RYCO Hose Assembly Lifespan Predictor – HALP is a patented program that predicts the lifespan of hose assemblies for given
conditions and environments. This innovative computer program can be used to help predict the lifespan of a hose assembly or
select hose assemblies for varying environments and conditions.
RYCO HALP is designed to be proactive, thereby reducing the number of hose assembly failures. RYCO HALP aids in determining
when to economically carry out preventative maintenance, and replace hose assemblies BEFORE they fail. By being proactive,
HALP assists in risk management and helps to prevent oil injection accidents, usually caused by failure of a hose assembly that
has been used beyond its useful service life.
The RYCO HALP program determines when a hose assembly’s theoretical life has been consumed and provides management
with the opportunity to replace the hose assembly before destructive failure occurs. HALP reduces risk to workers and minimises
lost production resulting from down time.
RYCO HALP provides an automatic, inbuilt review facility that considers the condition of hose assemblies and their deterioration
over time relative to initial predictions. Ongoing reviews are conducted by RYCO Hydraulics to analyse hose assemblies and to
upgrade projections in the HALP program.
When the system is installed, RYCO Hydraulics personnel audit the application and compare the environment with similar
known environments. The known environmental conditions of a mine or application, such as pH levels (corrosion), working
fluids, temperatures (environmental and fluid), abrasion, style of hose, twisting, bending and routing are then entered.
Technical issues concerning the mine’s (or application’s) hose assembly products are then addressed. This includes third party
accreditation such as DNV, ABS, GL, MED, BV and Lloyd's Register where applicable.

Another World First!


Hose Assembly Lifespan Prediction

Patented

Page 14 Q U A L I T Y H O S E A N D F I T T I N G S
Intro
Hydraulic
Hose

Hose
Couplings
Adaptors
Accessories
Filters
Technical

H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 15
Hose – Pictorial Index

Size Performance
RYCO Hose Series Inside
Diameter
Recommended
For Construction
Specifications
Met or Exceeded
PAGE
SAE 100R1AT
Synthetic rubber tube.

30 T1A -3 to -32
(3/16” to 2”)
High pressure
hydraulic oil lines.
One wire braid.
Thin, non-skive
AS 3791 100R1AT
DIN 20022-1SN
EN 853 Type 1SN
AVENGER black cover.
ISO 1436 - R1AT & 1SN

SAE 100R2AT
Synthetic rubber tube.

31 T2A -4 to -40 High pressure


(1/4” to 2.1/2”) hydraulic oil lines.
Two wire braids.
Thin, non-skive
AS 3791 100R2AT
DIN 20022-2SN
EN 853 Type 2SN
AVENGER black cover.
ISO 1436 - R2AT & 2SN

High pressure Synthetic rubber tube.

32 T3KA -4 to -16
(1/4” to 1”)
hydraulic oil lines,
210 bar (3,050 psi) in
One or two wire braids.
Thin, non-skive
SAE 100R17
AVENGER all sizes. black cover.

High pressure SAE 100R2AT


Synthetic rubber tube.

33 DF2A -4 to -16
(1/4” to 1”)
hydraulic oil lines,
two wire hose with
one wire dimensions
Two wire braids.
Thin, non-skive
SAE 100R16
AS 3791 100R2AT
EN 857 Type 2SC
DINFLEX and higher flexibility.
black cover.
ISO 1436

SAE 100R12
AS 3791 100R12

34 H12A -06 to -32


(3/8” to 2”)
Very high pressure
hydraulic oil lines.
Synthetic rubber tube.
Four wire spirals.
Black cover.
EN 856 Type R12
EN 856 Type 4SP
(-12 to -32)
AVENGER
ISO 3862 Type R12

SAE 100R13

35 H13A -12 to -32


(3/4” to 2”)
Extremely high
pressure hydraulic
oil lines.
Synthetic rubber tube.
Four or six wire spirals.
Black cover.
AS 3791 100R13
EN 856 Type R13
AVENGER ISO 3862 Type R13

36 HSPA -04 to -16


(1/4” to 1”)
Extra high pressure
hydraulic oil lines.
Synthetic rubber tube.
Four wire spirals.
Black cover.
EN 856 Type 4SP
ISO 3862 Type 4SP
AVENGER

37 HSHA -12 to -32


(3/4” to 2”)
Extra high pressure
hydraulic oil lines.
Synthetic rubber tube.
Four wire spirals.
Black cover.
EN 856 Type 4SH
ISO 3862 Type 4SH
AVENGER

SAE 100R1AT
High pressure Synthetic rubber tube.

38 T1D -4 to -32
(1/4” to 2”)
hydraulic oil lines.
Very high abrasion
One wire braid.
Thin, non-skive
AS 3791 100R1AT
DIN 20022-1SN
EN 853 Type 1SN
DIEHARD resistant cover. black cover.
ISO 1436 - R1AT & 1SN

SAE 100R2AT
High pressure Synthetic rubber tube.

39 T2D -4 to -32
(1/4” to 2”)
hydraulic oil lines.
Very high abrasion
Two wire braids.
Thin, non-skive
AS 3791 100R2AT
DIN 20022-2SN
EN 853 Type 2SN
DIEHARD resistant cover. black cover.
ISO 1436 - R2AT & 2SN

High pressure
hydraulic oil lines. Synthetic rubber tube.

40 T3KD -4 to -16
(1/4” to 1”)
Very high abrasion
resistant cover.
210 bar (3,050 psi) in
One or two wire braids.
Thin, non-skive
SAE 100R17
DIEHARD black cover.
all sizes.

Extra high pressure SAE 100R2AT


Synthetic rubber tube. AS 3791 100R2AT

41 TXA2D -8 to -20 hydraulic oil lines


where pressure
(1/2” to 1.1/4”) exceeds 100R2 by
Two wire braids.
Thin, non-skive
BCS 174
DIN 20022-2SN
EN 853 Type 2SN
DIEHARD at least 30%.
black cover.
ISO 1436 - R2AT & 2SN

Page 16 Q U A L I T Y H O S E A N D F I T T I N G S
Hose – Pictorial Index

Size Performance
RYCO Hose Series Inside
Diameter
Recommended
For Construction
Specifications
Met or Exceeded

Intro
PAGE

TJ2D
High pressure
Synthetic rubber tube.
Hydraulic Jack Material Handling
-4 & -6 Two wire braids.
42 DIEHARD (1/4” & 3/8”)
applications.
Very high abrasion
Thin, non-skive
Institute Specification
IJ 100 (July 1979)
black cover.
JACK resistant cover.

SAE 100R12
Very high pressure AS 3791 100R12

44 H12D -06 to -32


(3/8” to 2”)
hydraulic oil lines.
Very high abrasion
Synthetic rubber tube.
Four wire spirals.
EN 856 Type R12
EN 856 Type 4SP

Hose
Black cover. (-12 to -32)
DIEHARD resistant cover.
ISO 3862 Type R12

Extremely high
SAE 100R13

45 H13D -12 to -32


(3/4” to 2”)
pressure hydraulic
oil lines.
Very high abrasion
Synthetic rubber tube.
Four or six wire spirals.
Black cover.
AS 3791 100R13
EN 856 Type R13
DIEHARD resistant cover.
ISO 3862 Type R13

Couplings
Extremely high

46 H15D -12 to -32


(3/4” to 2”)
pressure hydraulic
oil lines.
Very high abrasion
Synthetic rubber tube.
Four or six wire spirals.
Black cover.
SAE 100R15
ISO 3862 Type 15
(Except -32 size)
DIEHARD resistant cover.

High pressure Synthetic rubber tube. SAE 100R2AT

47 T2S -4 to -32
(1/4” to 2”)
hydraulic oil lines.
Extremely abrasion
resistant exterior
Two wire braids.
Thin, black cover with
exterior protection
AS 3791 100R2AT
DIN 20022-2SN
EN 853 Type 2SN
SLIDER protection layer. layer. ISO 1436 - R2AT & 2SN

Adaptors
SAE 100R12
Very high pressure Synthetic rubber tube.
AS 3791 100R12

48 H12S -06 to -32


(3/8” to 2”)
hydraulic oil lines.
Extremely abrasion
resistant exterior
Four wire spirals.
Black cover with
exterior protection
EN 856 Type R12
EN 856 Type 4SP
(-12 to -32)
SLIDER protection layer. layer. ISO 3862 Type R12

Extremely high pressure Synthetic rubber tube.


SAE 100R13

49 H13S -12 to -32


(3/4” to 2”)
hydraulic oil lines.
Extremely abrasion
resistant exterior
Four or six wire spirals.
Black cover with
exterior protection
AS 3791 100R13
EN 856 Type R13

Accessories
SLIDER protection layer. layer.
ISO 3862 Type R13

SAE 100R1AT
High temperature, Synthetic rubber tube.

50 RQP1 -4 to -16
(1/4” to 1”)
high pressure oil lines;
and some phosphate
One wire braid.
Thin, non-skive
AS 3791 100R1AT
DIN 20022-1SN
EN 853 Type 1SN
SURVIVOR ester fluids. blue cover.
ISO 1436 - R1AT & 1SN

SAE 100R2AT
High temperature, Synthetic rubber tube.

51 RQP2 -4 to -32
(1/4” to 2”)
high pressure oil lines;
and some phosphate
Two wire braids.
Thin, non-skive
AS 3791 100R2AT
DIN 20022-2SN
EN 853 Type 2SN
SURVIVOR ester fluids. blue cover.
Filters

ISO 1436 - R2AT & 2SN

High temperature, Synthetic rubber tube.


SAE 100R5

RQP5
-4 to -32 medium to high Polyester inner braid,
SAE J1402 Type AII
52 (3/16” to pressure hydraulic oil
lines; some phosphate
one wire braid.
Blue polyester
(Up to -12)
SURVIVOR 1.13/16”) AS 3791 100R5
ester fluids. braid cover.

RQP6 -4 to -12
Low pressure
Synthetic rubber tube.
SAE 100R6
Technical

hydraulic oil lines, air AS 3791 100R6


53 SURVIVOR (1/4” to 3/4”) and water. Higher
One textile braid.
Blue cover.
DIN 20021-1TE
PUSH-ON temperatures. ISO 4079 Type 1

Medium to high Synthetic rubber tube.


SAE 100R5

T5
-4 to -32 pressure hydraulic oil Polyester inner braid,
SAE J1402 Type AII
54 (3/16” to lines. Also suitable
for fuel lines, airbrake
one wire braid.
Black polyester
(Up to -12)
TRUCKER 1.13/16”) AS 3791 100R5
lines, etc. braid cover.

H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 17
Hose – Pictorial Index

Size Performance
RYCO Hose Series Inside
Diameter
Recommended
For Construction
Specifications
Met or Exceeded
PAGE

T1F
SAE 100R1AT
Synthetic rubber tube. AS 3791 100R1AT
-3 to -12 Fire suppression
55 FIRE (3/16” to 3/4”) systems.
One wire braid.
Red cover.
DIN 20022-1SN
EN 853 Type 1SN
SUPPRESSION ISO 1436 - R1AT & 1SN

PTFE Tube (TEFLON*).

56 RTH1 -4 to -16
(1/4” to 1”)
Hydraulic oil, air,
water, at high and
low temperatures.
Stainless steel wire
braid.
SAE 100R14
TEFLON *DuPont Reg. TM

57 PL1 -4 to -12
(1/4” to 3/4”)
Low pressure
hydraulic oil lines, air
and water.
Synthetic rubber tube.
One textile braid.
Black cover.
PUSH ON

Synthetic rubber tube.

58 SR -12 to -48
(3/4” to 3”)
Hydraulic oil suction
and low pressure
return lines.
Textile reinforcement
with spiral helix wire.
SAE 100R4
AS 3791 100R4
(except -48 size)
SUCTION Black cover.

SRF
Hydraulic oil suction
Synthetic rubber tube.
and low pressure
-12 to -32 Textile reinforcement SAE 100R4
59 COMPACT (3/4” to 2”)
return lines. Half
SAE bend radius for
with spiral helix wire. AS 3791 100R4
SUCTION Black cover.
compact installations.

60
TW1 -4 to -8
(1/4” to 1/2”)
Hot water pressure
washer applications.
Synthetic rubber tube.
One wire braid.
TORNADO Grey, skive type cover.
WASHER

61
PW2 -4 to -6
(1/4” to 3/8”)
Hot water pressure
washer applications.
Synthetic rubber tube.
Two wire braids.
Black, skive type
PRESSURE
WASHER cover.

LPG and Natural Gas


Australian Gas

62 RQG1 -4 to -16
(1/4” to 1”)
including automotive
application. Max
working pressure 2,6 MPa,
Synthetic rubber tube.
One wire braid.
Blue cover.
Association
Approval No. 5523
LPG/D temp +125°C.
AS/NZS 1869 Class D

LPG and Natural Gas. Australian Gas

M2G
Synthetic rubber tube.
-4 to -12 Max working pressure Association
63 (1/4” to 3/4”) 2,6 MPa,
Two textile braids.
Black cover.
Approval No. 4247
LPG/C temp + 65°C. AS/NZS 1869 Class C

64 M1 -4 to -6 Low Pressure
(1/4” to 3/8”) fuel lines.
Synthetic rubber tube.
One textile braid.
Black cover.
SAE 30R7
FUEL LINE

Medium pressure SAE 100R3

65 M2 -4 to -12
(1/4” to 3/4”)
hydraulic oil lines, anti
freeze solutions and
Synthetic rubber tube.
Two textile braids.
Black cover.
AS 3791 100R3
DIN 20021-2TE
TEXTILE water. ISO 4079 Type R3

Automotive air
Synthetic rubber tube

66 FB2 -6 to -10 conditioning and


refrigeration.
(5/16” to 1/2”) Refrigerants R12,
with Nylon Barrier.
Two textile braid.
SAE J2064 Type C
Class II
BARRIER R134a, R22 & R114.
Black cover.

Page 18 Q U A L I T Y H O S E A N D F I T T I N G S
Hose – Pictorial Index

Size Performance
RYCO Hose Series Inside
Diameter
Recommended
For Construction
Specifications
Met or Exceeded

Intro
PAGE

67
MP1 -4 to -20
Multi purpose hose.
Air, water, petroleum
(1/4” to 1.1/4”) oils, kerosene and
Synthetic rubber tube.
One textile braid.
RMA Class A tube.
RMA Class B cover.
MULTI- Red cover.
PURPOSE fuel oils.

High pressure Thermoplastic


SAE 100R7

68 RT7 -2 to -12
(1/8” to 3/4”)
hydraulic oil lines,
where light weight &
nylon tube.
One nylon braid.
AS 3791 100R7
EN 855 Type R7

Hose
corrosion resistance Black thermoplastic
SPIDERLINE are required. polyurethane cover.
(except RT72)

High pressure Thermoplastic

69 RT7N -4 to -12
(1/4” to 3/4”)
hydraulic oil lines,
where electrical
non-conductivity
polyester tube.
One polyester braid.
Orange thermoplastic
SAE 100R7
AS 3791 100R7
EN 855 Type R7
ISOLATOR is required. polyurethane cover.

Couplings
RT7T
Thermoplastic
High pressure
nylon tube. SAE 100R7
-4 to -8 hydraulic oil lines,
70 SPIDERLINE (1/4” to 1/2”) where twin hoses are
One nylon braid.
Black thermoplastic
AS 3791 100R7
EN 855 Type R7
TWIN required.
polyurethane cover.

RT7TN
High pressure Thermoplastic
hydraulic oil lines, polyester tube. SAE 100R7
-4 to -8
71 ISOLATOR (1/4” to 1/2”)
where electrical non-
conductivity and twin
One polyester braid.
Orange thermoplastic
AS 3791 100R7
EN 855 Type R7
TWIN hoses are required. polyurethane cover.

Adaptors
High pressure Thermoplastic

72 RT8 -4 to -8
(1/4” to 1/2”)
hydraulic oil lines,
where light weight &
corrosion resistance
nylon tube.
One aramid braid.
Black thermoplastic
SAE 100R8
AS 3791 100R8
EN 855 Type R8
SPIDERLINE are required. polyurethane cover.

High pressure Thermoplastic

73 RT8N -4 to -8
(1/4” to 1/2”)
hydraulic oil lines,
where electrical
non-conductivity
polyester tube.
One aramid braid.
Orange thermoplastic
SAE 100R8
AS 3791 100R8
EN 855 Type R8

Accessories
ISOLATOR is required. polyurethane cover.

RT8T
Thermoplastic
High pressure
nylon tube. SAE 100R8
-4 to -8 hydraulic oil lines,
74 SPIDERLINE (1/4” to 1/2”) where twin hoses are
One aramid braid.
Black thermoplastic
AS 3791 100R8
EN 855 Type R8
TWIN required.
polyurethane cover.

RT8TN
High pressure Thermoplastic
hydraulic oil lines, polyester tube. SAE 100R8
-4 to -8
75 ISOLATOR (1/4” to 1/2”)
where electrical non-
conductivity and twin
One aramid braid.
Orange thermoplastic
AS 3791 100R8
EN 855 Type R8
TWIN
Filters

hoses are required. polyurethane cover.


Technical

C O N N E C T I N G P A R T N E R S H I P S Page 19
Hose – Pictorial Index

Size Performance
RYCO Hose Protection Inside
Diameter
Recommended
For Construction
Specifications
Met or Exceeded
PAGE

76 RWA 12 to 75 mm
(1/2” to 3”)
Protection of hose
cover from abrasion
and gouges.
Spring Steel Wire,
galvanised.
WIRE ARMOUR

16 to 110 mm Polyethylene
Protection of hoses

77 RSG (Outside
diameter)
from abrasion and
impact. Bundling
plastic spiral.
Black
Yellow
RSG
RSGY
SPIRAL GUARD (5/8” to 4.1/2”) hoses together.
Dark Grey RSGF

78 FS1072 -08 to -104 Protection of hoses


from heat and molten
(1/2” to 6.1/2”) metal splashes.
Braided glass fibre
tubing coated with
silicon rubber.
SAE Aerospace
Standard AS 1072
FIRE SLEEVE

Protection of hoses

80 RH 23 to 93 mm
(7/8” to 3.5/8”)
from severe abrasion.
Bundling hoses
Woven nylon tubing. MSHA approved
RAWHIDE together.

Single or double

81 LS 23 to 93 mm
(7/8” to 3.5/8”)
Hose burst suppression,
whipcheck protection,
abrasion protection.
layer of woven
nylon tubing, special
MSHA approved
LIFESAVER fastenings at ends.

82 750 Suits some Control bend radius


at end of hose
-4 (1/4”) hoses assemblies.
Spring Steel Wire,
galvanised.
SPRING GUARD

82
RHYS 48 and 79 mm
Packaging and
protection of hose
assemblies during
Heavy duty, low density
polyethylene sleeve.
PACKAGING (1.9” and 3.1”)
SLEEVE transport and storage.

Suits sizes

83 RHYT ASSEMBLED BY DATE


-04 to -10
&
Permanent identification
of hose assemblies.
High performance
plastic.
HOSE TAG PART-NUMBER

-12 to -32
DESCRIPTION

Page 20 Q U A L I T Y H O S E A N D F I T T I N G S
Hose Type Approvals

The tables following on pages 21 to 23 list the approvals RYCO Hydraulics have with various third parties for hoses used in
RYCO Matched Hose Assemblies. For each Certification Body/Organisation referenced in the table, listed is; the Approval/Certificate
Number held by RYCO Hydraulics, and the Matched Coupling Series approved for the hose.

Intro
RYCO HOSE MARINE
Example:
EQUIPMENT
DIRECTIVE A Hose Assembly using T112A needs to meet Marine Equipment Directive (MED)
SERIES SIZE (MED)
approval; the table shows:
T1A: MED-B-3625
APPROVAL
T1D: MED-B-3262 The MED Approval Number for RYCO Hydraulics T1A Series Hose:
T14A T14D T200 & K00
T16A T16D T200, T700 & K00 MED-B-3625.
T18A T18D T200, T700 & K00
T110A T110D T200, T700 & K00 The Matched Couplings approved for use with T112A hose:
T1A
T1D
T112A T112D T200, T700 & K00 T200 & T700 Series BITELOK Crimp, and K00 Series Field Attachable Couplings.
T116A T116D T200, T700 & K00

Hose
T120A T120D T200, T700 & A00
T124A T124D T700 & A00
T132A T132D T700 & A00

RYCO HOSE AMERICAN DET GERMANISCHER LLOYD'S MARINE UNITED STATES UNITED STATES
BUREAU OF NORSKE LLOYD REGISTER EQUIPMENT COAST GUARD* DEPARTMENT OF
SHIPPING VERITAS DIRECTIVE TRANSPORTATION
SERIES SIZE (ABS) (DNV) (GL) (LR) (MED) (USCG) (DoT)

Couplings
T1A: MED-B-3625
APPROVAL MQ340055-X P-11671 TBA 03/00096 SAE J1942-1
T1D: MED-B-3262
T14A T14D T200 & K00 T200 & K00 T200 & K00 T200 & K00 T200 & K00 T200
T16A T16D T200, T700 & K00 T200, T700 & K00 T200, T700 & K00 T200, T700 & K00 T200, T700 & K00 T200, T700
T18A T18D T200, T700 & K00 T200, T700 & K00 T200, T700 & K00 T200, T700 & K00 T200, T700 & K00 T200, T700
T1A T110A T110D T200, T700 & K00 T200, T700 & K00 T200, T700 & K00 T200, T700 & K00 T200, T700 & K00 T200
T1D T112A T112D T200, T700 & K00 T200, T700 & K00 T200, T700 & K00 T200, T700 & K00 T200, T700 & K00 T200, T700
T116A T116D T200, T700 & K00 T200, T700 & K00 T200, T700 & K00 T200, T700 & K00 T200, T700 & K00 T700
T120A T120D T200, T700 & A00 T200, T700 & A00 T200, T700 & A00 T200, T700 & A00 T200, T700 & A00 T700
T124A T124D T700 & A00 T700 & A00 T700 & A00 T700 & A00 T700 & A00 T700

Adaptors
T132A T132D T700 & A00 T700 & A00 T700 & A00 T700 & A00 T700 & A00 T700
APPROVAL MED-B-3625 SAE J1942-1
T13F
T14F T200 & K00
T1F T16F T200, T700 & K00
T18F T200, T700 & K00
T112F T200, T700 & K00
T2A: MED-B-3625
APPROVAL MQ340055-X P-11670 TBA 03/00097 SAE J1942-1
T2D: MED-B-3263

Accessories
T24A T24D T200 & L00 T200 & L00 T200 & L00 T200 & L00 T200 & L00 T200
T26A T26D T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T200 & T700
T28A T28D T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T200 & T700
T2A T210A T210D T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T200

T2D T212A T212D T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T200 & T700
T216A T216D T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T700
T220A T220D T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T700
T224A T224D T700 & B00 T700 & B00 T700 & B00 T700 & B00 T700 & B00 T700
T232A T232D T700 & B00 T700 & B00 T700 & B00 T700 & B00 T700 & B00 T700
T240A 1200 SERIES 1200 SERIES 1200 SERIES 1200 SERIES 1200 SERIES 1200 SERIES
APPROVAL MQ340055-X P-11670 TBA 03/00097 MED-B-3625 SAE J1942-1
Filters

T24S T200 T200 T200 T200 T200 T200


T26S T200, T700 T200, T700 T200, T700 T200, T700 T200, T700 T200, T700
T28S T200, T700 T200, T700 T200, T700 T200, T700 T200, T700 T200, T700
T210S T200, T700 T200, T700 T200, T700 T200, T700 T200, T700 T200, T700
T2S T212S T200, T700 T200, T700 T200, T700 T200, T700 T200, T700 T200, T700
T216S T200, T700 T200, T700 T200, T700 T200, T700 T200, T700 T200, T700
T220S T200, T700 T200, T700 T200, T700 T200, T700 T200, T700 T200, T700
T224S T700 T700 T700 T700 T700 T700
Technical

T232S T700 T700 T700 T700 T700 T700


APPROVAL MQ340055-X P-11670 TBA 03/00097 MED-B-3625 SAE J1942-1
TXA28D T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T200, T700 & L00
TXA210D T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T200, T700 & L00
TXA2D TXA212D T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T200, T700 & L00
TXA216D T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T200, T700 & L00
TXA220D T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T200, T700 & L00
* Refers to Approvals for HYDRAULIC systems only.

H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 21
Hose Type Approvals

RYCO HOSE AMERICAN DET GERMANISCHER LLOYD'S MARINE UNITED STATES UNITED STATES
BUREAU OF NORSKE LLOYD REGISTER EQUIPMENT COAST GUARD* DEPARTMENT OF
SHIPPING VERITAS DIRECTIVE TRANSPORTATION
SERIES SIZE (ABS) (DNV) (GL) (LR) (MED) (USCG) (DoT)
APPROVAL MQ340055-X P-11670 TBA 03/00097 MED-B-3625 SAE J1942-1
DF24A T200 T200 T200 T200 T200 T200
DF26A T200 & T700 T200 & T700 T200 & T700 T200 & T700 T200 & T700 T200 & T700
DF2A DF28A T200 & T700 T200 & T700 T200 & T700 T200 & T700 T200 & T700 T200 & T700
DF210A T200 & T700 T200 & T700 T200 & T700 T200 & T700 T200 & T700 T200 & T700
DF212A T200 & T700 T200 & T700 T200 & T700 T200 & T700 T200 & T700 T200 & T700
DF216A T200 & T700 T200 & T700 T200 & T700
H12A: MED-B-3625
APPROVAL MQ340055-X P-11653 TBA 03/00098 SAE J1942-1
H12D: MED-B-3260
H1206A H1206D T200 & T700 T200 & T700 T200 & T700 T200 & T700 T200 & T700 T700
H1208A H1208D T200 & T700 T200 & T700 T200 & T700 T200 & T700 T200 & T700 T700
H12A H1210A H1210D T200 & T700 T200 & T700 T200 & T700 T200 & T700 T200 & T700 T700

H12D H1212A H1212D T700 T700 T700 T700 T700 T700


H1216A H1216D T700 T700 T700 T700 T700 T700
H1220A H1220D T700 T700 T700 T700 T700 T700
H1224A H1224D T700 T700 T700 T700 T700 T700
H1232A H1232D T700 T700 T700 T700 T700 T700
APPROVAL MQ340055-X P-11653 TBA 03/00098 MED-B-3625 SAE J1942-1
H1206S T200 & T700 T200 & T700 T200 & T700 T200 & T700 T200 & T700 T700
H1208S T200 & T700 T200 & T700 T200 & T700 T200 & T700 T200 & T700 T700
H1210S T200 & T700 T200 & T700 T200 & T700 T200 & T700 T200 & T700 T700
H12S H1212S T700 T700 T700 T700 T700 T700
H1216S T700 T700 T700 T700 T700 T700
H1220S T700 T700 T700 T700 T700 T700
H1224S T700 T700 T700 T700 T700 T700
H1232S T700 T700 T700 T700 T700 PENDING
APPROVAL MQ340055-X P-11668 TBA 03/00099 MED-B-3625 SAE J1942-1
H1306A H1306D T900 T900 T900 T900
H1308A H1308D T900 T900 T900 T900
H1310A H1310D T900 T900 T900 T900
H13A H1312A H1312D T900 T900 T900 T900 T900 T900
H13D H1316A H1316D T900 T900 T900 T900 T900 T900
H1320A H1320D T900 T900 T900 T900 T900 T900
H1324A H1324D T900 T900 T900 T900 T900 T900
H1332A H1332D T900 T900 T900 T900 T900 T900
APPROVAL MQ340055-X P-11653 TBA 03/00101 MED-B-3625 SAE J1942-1
HSP04A T200 T200 T200 T200 T200 T200
HSPA HSP06A T200 & T700 T200 & T700 T200 & T700 T200 & T700 T200 & T700 T200 & T700
HSP08A T200 & T700 T200 & T700 T200 & T700 T200 & T700 T200 & T700 T200 & T700
HSP10A T200 & T700 T200 & T700 T200 & T700 T200 & T700 T200 & T700 T200 & T700
APPROVAL MQ340055-X P-11653 TBA 03/00101 MED-B-3625 SAE J1942-1
HSH12A T900 T900 T900 T900 T900 T900
HSH16A T900 T900 T900 T900 T900 T900
HSHA HSH20A T700 T700 T700 T700 T700 T700
HSH24A T700 T700 T700 T700 T700 T700
HSH32A T700 T700 T700 T700 T700 T700
APPROVAL MQ340055-X P-11653 TBA 03/00100 MED-B-3625 SAE J1942-1
H1512D 6900N 6900N 6900N 6900N 6900N 6900N
H1516D 6900N 6900N 6900N 6900N 6900N 6900N
H15D H1520D 6900N 6900N 6900N 6900N 6900N 6900N
H1524D 6900N 6900N 6900N 6900N 6900N 6900N
H1532D 6900N 6900N 6900N 6900N 6900N
APPROVAL MQ340055-X P-11671 TBA 03/00096 MED-B-3625 SAE J1942-1
RQP14 T200 & K00 T200 & K00 T200 & K00 T200 & K00 T200 & K00 T200
RQP16 T200, T700 & K00 T200, T700 & K00 T200, T700 & K00 T200, T700 & K00 T200, T700 & K00 T200, T700
RQP1 RQP18 T200, T700 & K00 T200, T700 & K00 T200, T700 & K00 T200, T700 & K00 T200, T700 & K00 T200, T700
RQP110 T200, T700 & K00 T200, T700 & K00 T200, T700 & K00 T200, T700 & K00 T200, T700 & K00 T200
RQP112 T200, T700 & K00 T200, T700 & K00 T200, T700 & K00 T200, T700 & K00 T200, T700 & K00 T200, T700
RQP116 T200, T700 & K00 T200, T700 & K00 T200, T700 & K00 T200, T700 & K00 T200, T700 & K00 T700
* Refers to Approvals for HYDRAULIC systems only.

Page 22 Q U A L I T Y H O S E A N D F I T T I N G S
Hose Type Approvals

RYCO HOSE AMERICAN DET GERMANISCHER LLOYD'S MARINE UNITED STATES UNITED STATES
BUREAU OF NORSKE LLOYD REGISTER EQUIPMENT COAST GUARD* DEPARTMENT OF
SHIPPING VERITAS DIRECTIVE TRANSPORTATION

Intro
SERIES SIZE (ABS) (DNV) (GL) (LR) (MED) (USCG) (DoT)
APPROVAL MQ340055-X P-11670 TBA 03/00097 MED-B-3625 SAE J1942-1
RQP24 T200 & L00 T200 & L00 T200 & L00 T200 & L00 T200 & L00 T200
RQP26 T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T200, T700
RQP28 T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T200, T700
RQP210 T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T200
RQP2 RQP212 T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T200, T700
RQP216 T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T700
RQP220 T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T200, T700 & L00 T700

Hose
RQP224 T700 & B00 T700 & B00 T700 & B00 T700 & B00 T700 & B00 T700
RQP232 T700 & B00 T700 & B00 T700 & B00 T700 & B00 T700 & B00 T700
APPROVAL MED-B-3625 SAE J1942-1 FMVSS No. 106
RQP54 T400 & V00 T400 & V00 T400 & V00
RQP55 T400 & V00 T400 & V00 T400 & V00
RQP56 T400 & V00 T400 & V00 T400 & V00
RQP58 T400 & V00 T400 & V00 T400 & V00
RQP5
See Notes RQP510 T400 & V00 T400 & V00 T400 & V00

Couplings
1&2 RQP512 T400 & V00 T400 & V00 T400 & V00
RQP516 V00
RQP520 V00
RQP524 V00
RQP532 V00
APPROVAL SAE J1942-1 FMVSS No. 106
T54 T400 & V00 T400 & V00
T55 T400 & V00 T400 & V00
T56 T400 & V00 T400 & V00
T58 T400 & V00 T400 & V00
T5

Adaptors
See Notes T510 T400 & V00 T400 & V00
1&2 T512 T400 & V00 T400 & V00
T516
T520
T524
T532
APPROVAL MED-B-3625 SAE J1942-1
RTH14 1100 SERIES 1100 SERIES

Accessories
RTH16 1100 SERIES 1100 SERIES
RTH1 RTH18 1100 SERIES 1100 SERIES
See Note 1
RTH110 1100 SERIES 1100 SERIES
RTH112 1100 SERIES 1100 SERIES
RTH116 1100 SERIES 1100 SERIES
APPROVAL MQ340055-X P-11680 TBA 03/00102 MED-B-3625 SAE J1942-1
M24 T400 T400 T400 T400 T400 T400
M2 M26 T400 T400 T400 T400 T400 T400
See Note 1
M28 T400 T400 T400 T400 T400 T400
M212 T400 T400 T400 T400 T400 T400
APPROVAL MQ340055-X P-11680 TBA 03/00102 MED-B-3625 SAE J1942-1
Filters

SR12 T400 T400 T400 T400 T400 T400


SR SR16 T400 T400 T400 T400 T400 T400
See Note 1 SR20 T400 T400 T400 T400 T400 T400
SR24 T400 T400 T400 T400 T400 T400
SR32 T400 T400 T400 T400 T400 T400
* Refers to Approvals for HYDRAULIC systems only.
Technical

NOTE 1 Approvals shaded orange require the fitment of RYCO FS1072 Fire Sleeve on the hose assembly to satisfy the relevant
authorities' requirements.

NOTE 2 Lower operating pressures apply when used for USCG (SAE J1942-1) FUEL Applications. For more information, refer to
current edition of SAE J1942-1, or contact RYCO Hydraulics Technical Department.

C O N N E C T I N G P A R T N E R S H I P S Page 23
Hose Series

Hydraulic Hose Styles Cover Your Needs!


Hydraulic Hose styles cover a broad range of hydraulic applications. Different applications
require different performance criteria. RYCO AVENGER, DIEHARD, SLIDER and SURVIVOR tube
and cover compounds offer a perfect choice and are available across a range of our Hose Styles.

AVENGER - THE SMART CHOICE


• REDUCES COST
• EN/DIN WORKING PRESSURES
• FLAME RESISTANT - MSHA
RYCO AVENGER is specifically designed to reduce costs and is
available in T1A, T2A, T3KA, DF2A, H12A, H13A, HSPA and HSHA
Hose Styles.

Flame Resistance.
All RYCO AVENGER series meet MSHA Flame Resistant requirements.

Type Approvals.
RYCO AVENGER hoses have the following Type Approvals for marine
and shipping applications (see pages 21 and 22 for further details).
T1A, T2A, H12A, H13A, HSPA, HSHA and DF2A AVENGER hoses
have ABS, DNV, GL, Lloyd's Register, MED and US Coast Guard SAE
J1942 (Hydraulic Systems) Type Approvals.

DIEHARD - HOSE THAT WON’T SAY DIE


• EXTRA ABRASION RESISTANT
• EN/DIN WORKING PRESSURES
• HIGHLY FLEXIBLE
• FRAS - FLAME RESISTANT and ANTI-STATIC
• LASTS LONGER
• REDUCES DOWNTIME
• SAVES MONEY
RYCO DIEHARD is specifically designed to last longer and reduce
downtime. RYCO DIEHARD - ‘Hose that won’t say die’ - is available in
T1D, T2D, T3KD, TXA2D, TJ2D, H12D, H13D and H15D Hose Styles.

Flame Resistance.
FRAS Hose. MSHA Flame Resistant and Anti-Static.

Type Approvals.
RYCO DIEHARD T1D, T2D, TXA2D, H12D, H13D and H15D DIEHARD
hoses have ABS, DNV, GL, Lloyd's Register, MED and US Coast Guard
SAE J1942 (Hydraulic Systems) Type Approvals for marine and
shipping applications (see pages 21 and 22 for further details).

Page 24 Q U A L I T Y H O S E A N D F I T T I N G S
Hose Series
HOSE STYLE AVAILABILITY
HOSE TYPE
DF2 H12 H13 H15 HSH HSP T1 T2 T3K TJ2 TXA2

AVENGER DF2A H12A H13A HSHA HSPA T1A T2A T3KA

Intro
DIEHARD H12D H13D H15D T1D T2D T3KD TJ2D TXA2D
SLIDER H12S H13S T2S

SURVIVOR RQP1 RQP2 RQP5 RQP6

SLIDER - GIVE ABRASION THE SLIP


• EXTREMELY ABRASION RESISTANT

Hose
• EN/DIN WORKING PRESSURES
• FLAME RESISTANT - MSHA
• FLEXIBLE

Abrasion Resistance.
RYCO SLIDER is specifically designed for applications where
abrasion resistance is paramount.

Couplings
It is available in T2S, H12S and H13S Hose Styles.
RYCO SLIDER provides extreme abrasion resistance whilst
maintaining a high degree of flexibility. ‘Give abrasion the slip!’
RYCO SLIDER saves additional cost and reduces assembly time by
alleviating the need for additional abrasion protection such as
RYCO SPIRAL GUARD in many applications.
Flame Resistance.
All RYCO SLIDER series meet MSHA Flame Resistant requirements.

Adaptors
Type Approvals.
RYCO SLIDER T2S, H12S and H13S hoses have ABS, DNV, GL,
Lloyd's Register and US Coast Guard SAE J1942 (Hydraulic Systems)
Type Approvals for marine and shipping applications (see pages 21
and 22 for further details).

SURVIVOR - THE HEAT IS ON

Accessories
• HIGH TEMPERATURE (150°C/302°F)
• MULTI FLUID COMPATIBILITY
• FLAME RESISTANT - MSHA
• RESISTS CRACKING
• BLUE COVER
• SAVES MONEY
RYCO SURVIVOR is specifically designed for high temperature
Filters

applications; to keep performing ‘When the heat is on’.


It is suitable for use with many different fluids including high
temperature air and some phosphate esters and is available in
RQP1, RQP2, RQP5 & RQP6.
Flame Resistance.
RQP1, RQP2 & RQP6 are MSHA Flame Resistant.
Type Approvals.
Technical

RYCO SURVIVOR hoses have the following Type Approvals for marine
and shipping applications (see pages 22 and 23 for further details).
RQP1, RQP2 and RQP5 have ABS, DNV, GL, Lloyd's Register,
US Coast Guard SAE J1942 (Hydraulic Systems) Type Approvals.
RQP5 has US Coast Guard SAE J1942 (Fuel Systems) Type Approval.

H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 25
Hose – Specifications Summary

Maximum Working Pressures:


Maximum Working Pressures shown below (except for RYCO PL1, RQP6, SR and SRF Series) are Dynamic Working Pressures
for use with hydraulic fluid in systems with pressure surges or variable loads and are based on 4:1 safety factor (minimum burst
to maximum working pressure).
RYCO PL1 and RQP6 hoses are recommended for use with RYCO 800 Series Push-On Fittings in systems with Static Working
Pressures only, and are not recommended for vibration or pressure surge applications.The Maximum Working Pressures for PL1
and RQP6 shown below are Static Working Pressures.

Hose subjected to both maximum temperature and maximum working pressure will have a shortened lifetime.

SR RT7 RQP5 T3KA T1A RT8 T2D H12A H13A


H12D H13D
HOSE SIZE MP1 SRF PL1 RQP6 M2 RTH1 RT7N T5 T3KD RQP1 T1F T1D RT8N RQP2 DF2A T2A T2S TXA2D H12S HSPA H13S H15D HSHA
DN inch Dash bar bar bar bar bar bar bar bar bar bar bar bar bar bar bar bar bar bar bar bar bar bar bar

3 1/8 -02 210


5 3/16 -03 210 250 250
6 1/4 -04 13,8 21 28 86 170 190 210 210 225 225 225 345 400 420 420 420 450
8 5/16 -05 21 28 210 210 215 215 350 350 350
10 3/8 -06 13,8 21 28 78 165 155 155 210 180 180 180 276 350 350 350 350 350 445
12 1/2 -08 13,8 21 28 69 120 138 138 210 160 160 160 241 300 295 345 350 375 350 420
16 5/8 -10 13,8 21 24 105 121 210 130 130 250 250 250 250 350 350 350
19 3/4 -12 13,8 21 21 21 52 85 86 103 210 120 105 105 215 215 215 215 313 350 350 350 420 435
25 1 -16 13,8 17 55 55 210 90 90 167 167 175 175 225 350 350 350 420 420
31 1.1/4 -20 13,8 14 43 65 150 140 140 175 275 350 420 350
38 1.1/2 -24 10 35 50 100 100 100 255 350 420 290
51 2 -32 7 24 40 90 90 90 210 350 420 275
63 2.1/2 -40 4,3 69

Pressure Conversion Chart 1 bar = 14.5 psi 1 MPa = 10 bar


bar 4 7 10 12 14 17 20 24 28 39 55 69 80 90 120 130
psi 58 100 145 175 200 250 300 350 400 565 800 1000 1160 1300 1740 1890

bar 160 180 200 215 225 250 300 337 350 375 400 420 435 500 585 690
psi 2300 2600 2900 3100 3250 3600 4350 4900 5100 5440 5800 6080 6310 7250 8480 10000

The Working Pressure of each Hose Coupling End Termination Style is shown in the Technical section.
In most cases, the Working Pressure of the Hose Coupling End Termination Style that can be chosen for a particular hose
exceeds the Maximum Working Pressure of the Hose.
It is possible however, to select a Hose Coupling with End Termination with lower Working Pressure than the Hose.
In this case, as noted in SAE J516 and SAE J517, the rated Working Pressure of the Hose Assembly must not exceed the lower
of the respective Working Pressure rated values.

EXAMPLE 1.
T28A Hose Assembly with T204-0812 coupling one end and T209-0808 coupling other end.
From above table or from page 31, Maximum Working Pressure of T28A is 345 bar.
From page 420, Maximum Working Pressure of T204-0812 is 600 bar.
From page 419, Maximum Working Pressure of T209-0808 is 700 bar.
The Maximum Working Pressure of the Hose Assembly is therefore 345 bar, the lowest of the respective Working Pressure rated
values (in this case, the hose).

EXAMPLE 2.
H1216D Hose Assembly with T713-1620 coupling one end and T703-1621 coupling other end.
From above table or from page 44, Maximum Working Pressure of H1216D is 350 bar.
From page 422, Maximum Working Pressure of T713-1620 is 280 bar.
From page 420, Maximum Working Pressure of T703-1621 is 420 bar.
The Maximum Working Pressure of the Hose Assembly is therefore 280 bar, the lowest of the respective Working Pressure rated
values (in this case, the T713-1620).

See page 100 for more information.

Page 26 Q U A L I T Y H O S E A N D F I T T I N G S
Hose – Specifications Summary

Impulse Life:
Although two or more hoses manufactured to different industry standard specifications may have identical Maximum Working
Pressures, their suitability for the application must be considered. An important factor to consider is the magnitude and frequency

Intro
of the pressure impulses that the hose assembly will experience.
For example, HSP16, H1216, and H1316 are all 4-wire multi-spiral reinforced hoses rated at 350 bar (5,100 psi) Maximum
Working Pressure, however their abilities to withstand heavy duty pressure impulses varies. H1316 hose is built to withstand
heavy duty impulses, therefore H1316 hose assemblies are better suited for direct attachment to a hydrostatic drive compared to
H1216 or HSP16. H1216 and HSP16 may still be used in the same circuit as long as they are connected further down the circuit
where the pressure impulses are not as severe.

Flame Resistance:

Hose
All RYCO Hoses (except RYCO FB2, M1, MP1, PW2, TW1, RT7, RT7N, RT7T, RT7TN, RT8, RT8N, RT8T, RT8TN, RQP5, SR, SRF, T5,
RTH1 & PL1 Series) meet Flame Resistant Designation ”U.S. MSHA” of the U.S. Department of Labor, Mine Safety and Health
Administration and also comply with Flame Resistant requirements of Australian Standard AS 2660 and Method of Test AS 1180.10B.
Contact RYCO Hydraulics Technical Department for more information.

Minimum Bend Radius:


Minimum Bend Radius figures published are the radius to the cover of the Hose at the inside of the bend.

Couplings
RYCO Hose Assemblies exceed the required impulse test requirements when bent to the published Minimum Bend Radius.
Hose assemblies bent to smaller than the Minimum Bend Radius will have shortened lifetime.

Anti-Static:
“Anti-Static” refers to Hoses or Hose Assemblies being sufficiently electrically conductive to drain off static electricity. According
to the requirements of AS 2660 Clause 2.2, the Hose or Hose assembly shall have an electrical resistance (measured from inside
surface to outside surface) of less than 1 megohm per metre, when tested according to Method of Test AS 1180 13A. For
applications requiring Anti-Static Hydraulic Hose Assemblies including, but not limited to, underground coal mines, where there
is danger of ignition from static electricity discharge, only special Anti-Static Hose can be used.

Adaptors
RYCO DIEHARD Hoses comply with the requirements of AS 2660 and Method of Test AS 1180 13A.

Non-Conductive:
Certain applications require that a Hose, or Hose Assembly, be Non-Conductive to prevent electrical current flow. For applications
that require a Hose to be electrically Non-Conductive including, but not limited to, applications near high voltage electric lines,
only special Non-Conductive Hoses can be used.

Skive/Non-Skive:

Accessories
Skiving refers to removing the cover at the ends of the Hose where the Hose Couplings are to be attached*. Most RYCO
combinations of Hose and Couplings are Non-Skive.
In a Non-Skive application, RYCO BITELOK couplings bite down through the cover and grip the wire reinforcement.
Some combinations of RYCO Hose and Couplings require skiving. If skiving is required, it is clearly stated in both the Hose
Section and the Couplings Section.
* (For H15D with 6900N couplings, a section of the tube must also be skived. This is called Internal Skiving).

Outside Diameters:
See page 79 for reference chart of outside diameters.
Filters
Technical

C O N N E C T I N G P A R T N E R S H I P S Page 27
Isobaric Working Pressures

The Isobaric Working Pressures chart allows quick selection of the hose required for some common hydraulic circuit pressures.
(”Iso” means ”same”, ”bar” is a unit of pressure; so Isobaric means the same pressure regardless of Hose Size).
The Hose Styles listed meet or exceed the Isobaric Working Pressures shown in the table.
EXAMPLE:
To select a 3/4” (-12) size hose for 3,050 psi (210 bar) Working Pressure, follow the 3,050 psi Working Pressure column down
to the 3/4” Hose Size row.
ANSWER:
T212 and T3K12 meet or exceed the required Working Pressure.
Note: ”T212” is listed because T212A AVENGER, T212D DIEHARD, and T212S SLIDER are all suitable. Similarly, T3K12 is
listed because T3KA AVENGER and T3KD DIEHARD are both suitable. The final choice of these Hose Series will be determined
by other application factors, such as required Abrasion Resistance or Flame Resistance of cover.
Note: Hoses listed in the columns to the right of the 3,050 psi column also exceed the required 3,050 psi (210 bar) Working
Pressure. H1212, TXA212, H1312, H1512 and HSH12 are all suitable. These Spiral Reinforced Hoses H1212, H1312, H1512
and HSH12 have higher Maximum Working Temperature and higher Impulse Life than T212 and T3K12.

RYCO Hydraulics - Isobaric Working Pressures


HOSE 3,050 psi (210 bar) 4,000 psi (275 bar) 5,100 psi (350 bar) 6,000 psi (420 bar)
SIZE Working Pressure Working Pressure Working Pressure Working Pressure

1/4 -04 T14, T3K4 T24 T24 HSP04, T24, DF24A


5/16 -05 T15, T3K5 T25 T25
3/8 -06 T26, T3K6 T26 T26, DF26A HSP06
1/2 -08 T28, T3K8 T28, DF28A H1208, T28*, TXA28 HSP08
5/8 -10 T210, T3K10, DF210A TXA210 HSP10, H1210, TXA210
3/4 -12 T212, T3K12, DF212A H1212, TXA212 H1212, H1312 H1512D, HSH12
1 -16 TXA216, T3K16 H1216 H1216, H1316, HSP16 H1516D, HSH16
1.1/4 -20 H1220 H1220 H1320, HSH20 H1520
1.1/2 -24 H1224 HSH24 H1324 H1524
2 -32 H1232 HSH32 H1332 H1532
Hose Styles listed in table, meet or exceed referenced Isobaric Working Pressures.
* T28A is 5,000 psi (345 bar).

Safety Guide – Maximum Temperature Limits


Some RYCO Hose Series are not listed on page 29: T1F, TJ2D, RQG1, M2G, M1, FB2, RTH1, TW1, PW2, MP1.
These Hoses are specific purpose Hoses, and their temperature limits are specified in the Hose Section of this Product Technical
Manual. Contact RYCO Hydraulics Technical Department for any further queries.

Other RYCO Hose Series are listed on page 29. The Maximum Working Temperatures for these hoses, as listed in the Hose
Section of this Product Technical Manual are for use with general purpose, mineral (petroleum) oil based hydraulic fluids, except
where otherwise stated.

Temperature limits for other hydraulic fluids, and some other common applications, are listed on page 29.

CAUTION:
Life expectancy of hoses is shortened at high temperatures. Detrimental effects increase when temperature is elevated, and also
when; operating pressure, flow velocity, duration and frequency of exposure, and level of impurities in the media are high. Actual
service life at temperatures approaching the recommended limits will depend on the particular application and the fluid being used.

Maximum Working Temperatures refer to the temperature of the media in the hose; not the environmental temperature around
the outside of the hose. Please contact RYCO Hydraulics Technical Department for environmental temperatures in excess of 80°C
(176°F), except RQP1 and RQP2 Series where environmental temperature is the same as media temperature.

Maximum Working Temperatures shown are for continuous temperatures. Slightly higher intermittent temperatures (up to
10% of time) may be acceptable with some hoses and some fluids, if reduced service life is acceptable. Please contact RYCO
Hydraulics Technical Department for more information.

DO NOT expose Hose to Maximum Temperature and Maximum Working Pressure at the same time.
The fluid manufacturer's recommended maximum operating temperature for the fluid must not be exceeded. If different to the
temperatures listed in the follwing table, the lower limit must take precedence. We recommend keeping the hose filled with the
pressure medium at all times. Further information available on request.

Page 28 Q U A L I T Y H O S E A N D F I T T I N G S
Safety Guide – Maximum Temperature Limits

GROUP 1 GROUP 2 GROUP 3 GROUP 4


T1A, T2A, T3KA,
AVENGER H12A, H13A

Intro
HSHA, HSPA
DIEHARD T1D, T2D, T3KD, TXA2D H12D, H13D, H15D
SLIDER T2S H12S, H13S
SURVIVOR RQP6 RQP1, RQP2, RQP5
RT7, RT7N, RT7T, RT7TN
OTHER SERIES DF2A, SR, SRF, M2, T5 RT8, RT8N, RT8T, RT8TN
PL1
MEDIA TEMPERATURE LIMITS
GENERAL PURPOSE -40°C to +100°C

Hose
MINERAL (PETROLEUM) (-40°F to +212°F) -40°C to +121°C -40°C to +150°C -40°C to +95°C
BASED HYDRAULIC OIL RQP6: -40° to +125°C (-40°F to +250°F) (-40°F to +302°F) (-40°F to +203°F)
(see Note 1) (-40°F to +257°F)
0°C to +71°C 0°C to +121°C 0°C to +70°C
WATER +71°C (+160°F)
(+32°F to +160°F) (+32°F +250°F) (+32°F to +158°F)

WATER IN MINERAL OIL +85°C (+185°F) -40°C to +85°C -40°C +121°C -40°C to +95°C
(40% to 80% water) (-40°F to +185°F) (-40°F +250°F) (-40°F to +203°F)

Couplings
MINERAL OIL IN WATER +85°C (+185°F) -40°C to +85°C -40°C to +121°C -40°C to +70°C
(more than 80% water) (-40°F to+185°F) (-40°F to +250°F) (-40°F to +158°F)

-40°C to +85°C -40°C to +121°C -40°C to +70°C


WATER/GLYCOL +85°C (+185°F)
(-40°F to +185°F) (-40°F to +250°F) (-40°F to +158°F)

-40°C to +85°C -40°C to+85°C -40°C to+70°C


GLYCOL +85°C (+185°F)
(-40°F to +185°F) (-40°F to +185°F) (-40°F to +158°F)

Adaptors
PHOSPHATE ESTERS -40°C to +82°C (see Note 2)
Not suitable Not suitable Not suitable
(see Note 2) (-40°F to +180°F) (see Note 2)

RQP6: -40°C to +100°C


AIR (-40°F to +212°F) -40°C to +71°C (see Note 3) -40°C to +121°C (see Note 3) -40°C to +71°C (see Note 3)
(see Note 3) ***OTHERS: (-40°F to +160°F) (see Note 3) (-40°F to +250°F) (see Note 3) (-40°F to +160°F) (see Note 3)
+71°C (+160°F)

PETROL (GASOLINE) Contact RYCO Hydraulics Contact RYCO Hydraulics Contact RYCO Hydraulics Contact RYCO Hydraulics

Accessories
T5: +71°C (+160°F) T5: -40°C to +71°C
DIESEL FUEL RQP6: -40°C to +71°C -40°C to +50°C -40°C to +93°C (-40°F to +160°C)
(-40°F to +160°F) (-40°F to +122°F) (-40°F to +200°F) PL1: -40°C to +49°C
OTHERS: +50°C (+122°F) (-40°F to +120°F)

ENGINE LUBRICATING OIL, -40°C to +100°C -40°C to +100°C -40°C to +100°C -40°C to +95°C
GEARBOX OIL (-40°F to +212°F) (-40°F to +212°F) (-40°F to +212°F) (-40°F to +203°F)

AUTOMATIC -40°C to +100°C -40°C to +100°C -40°C to +100°C -40°C to +95°C


TRANSMISSION FLUID (-40°F to +212°F) (-40°F to +212°F) (-40°F to +212°F) (-40°F to +203°F)
Filters

Note 1 For highly refined and special purpose mineral based hydraulic oils (for example aviation hydraulic oils, MIL spec oils, etc),
contact RYCO Hydraulics Technical Department.
Note 2 Not suitable for use with aerospace type phosphate esters such as Monsanto Skydrol 500B, Stauffer Aero-Safe 2300W
and Chevron Hy-jet IV.
Note 3 For use with Air at pressures above 17,2 bar (250 psi), cover of hose must be perforated/pin-pricked
(except RQP5 and T5), to allow air permeating through hose to escape without blistering the cover. Maximum working
pressure of wire braid and spiral reinforced hose must be reduced by 30% (except for RQP1 and RQP2).
Technical

Observe all State and Federal Safety Regulations.

H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 29
T1A – AVENGER Non-Skive Hose

AVENGER T1A
1 WIRE BRAID HOSE
TIGHTER TO 1”
S UP
BEND RADIU
Meets or exceeds the performance requirements of SAE 100R1AT, AS 3791 100R1AT,
DIN 20022-1SN, EN 853 Type 1SN, ISO 1436 Types R1AT & 1SN.
Third Party approvals: ABS, DNV, GL, LR, MED, USCG (see page 21).

Recommended For: Flame Resistance:


High pressure hydraulic oil lines. Complies with Flame Resistant requirements of Australian
Tube: Standard AS 2660 and Method of Test AS 1180.10B.
Black, oil resistant synthetic rubber. (Nitrile). Meets Flame Resistant Designation “U.S. MSHA” of the US
Department of Labor, Mine Safety and Health Administration.
Reinforcement:
One braid of high tensile steel wire. Couplings:
BITELOK NON-SKIVE ONE-PIECE CRIMP
Cover:
T200 Series (sizes -3 to -20) pages 102 to 123.
Black, oil resistant and abrasion resistant synthetic rubber.
T700 Series (sizes -6 to -32) pages 134 to 152.
No skiving required with T200 & T700 Series BITELOK
Assembly Instructions page 404.
Crimp Couplings and K Series Field Attachable Couplings.
FIELD ATTACHABLE NON-SKIVE
Temperature Range:
K Series (sizes -4 to -16) pages 202 to 219.
From -40°C to +100°C (-40°F to +212°F).
Assembly Instructions page 402.
For water, emulsions etc. see page 29.
FIELD ATTACHABLE SKIVE
Working Pressure:
A Series* (sizes -20 to 32) pages 202 to 219.
Maximum working pressures are based on 4:1 safety factor
Assembly Instructions page 403.
(minimum burst to maximum working pressure).

T1A Hose Working Pressures 1 bar = 14.5 psi 1 MPa = 10 bar


PART MAXIMUM MINIMUM
NO HOSE SIZE ID WORKING PRESSURE BURST PRESSURE

DN inch Dash bar psi bar psi


T13A 5 3/16 -03 250 3600 1000 14500
T14A 6 1/4 -04 225 3250 900 13000
T15A 8 5/16 -05 215 3100 860 12400
T16A 10 3/8 -06 180 2600 720 10400
T18A 12 1/2 -08 160 2300 640 9200
T110A 16 5/8 -10 130 1900 520 7600
T112A 19 3/4 -12 105 1500 420 6000
T116A 25 1 -16 90 1300 360 5200
T120A 31 1.1/4 -20 65 945 260 3780
T124A 38 1.1/2 -24 50 725 200 2900
T132A 51 2 -32 40 580 160 2320

T1A Hose Dimensions Matched Couplings


PART MINIMUM AVERAGE NOMINAL A SERIES* FIELD ATTACHABLE BITELOK
NO BEND RADIUS** WEIGHT HOSE OD SKIVE LENGTH K (& A) SERIES ONE-PIECE CRIMP

mm inch kg/m lb/ft mm inch mm INSERT FERRULE NON-SKIVE


T13A 35 1.4 0,21 0.14 11,8 0.46 T200
T14A 38 1.5 0,23 0.15 13,4 0.53 600 SERIES K00-04 T200
T15A 50 2.0 0,27 0.18 15,0 0.59 T200
T16A 50 2.0 0,35 0.24 17,4 0.69 600 SERIES K00-06 T200 T700
T18A 75 3.0 0,43 0.29 20,5 0.81 600 SERIES K00-08 T200 T700
T110A 89 3.5 0,51 0.34 23,7 0.93 600 SERIES K00-10 T200 T700
T112A 109 4.3 0,65 0.44 27,6 1.09 600 SERIES K00-12 T200 T700
T116A 140 5.5 0,95 0.64 35,7 1.41 600 SERIES K00-16 T200 T700
T120A 419 16.5 1,30 0.87 43,6 1.72 45 600 SERIES *A00-20 T200 T700
T124A 500 20.0 1,59 1.07 50,5 1.99 49 600 SERIES *A00-24 T700
T132A 600 24.0 2,12 1.42 64,1 2.52 66 600 SERIES *A00-32 T700
** Tighter Minimum Bend Radius up to 1” does not apply when used with T700 Series Couplings – refer to standard SAE Bend Radius with T700 Series.
*When using A Series Field Attachable Couplings on T1A Series Hose, cover of hose must be skived at ends.
Contact RYCO Hydraulics for Crimp Diameter and Mark Length for BITELOK Couplings.

Page 30 Q U A L I T Y H O S E A N D F I T T I N G S
T2A – AVENGER Non-Skive Hose

AVENGER T2A
2 WIRE BRAID HOSE

Meets or exceeds the performance requirements of SAE 100R2AT,

Intro
AS 3791 100R2AT, DIN 20022-2SN, EN 853 Type 2SN, ISO 1436 Types R2AT & 2SN.
NOTE: -40 size is not included in DIN, EN, ISO standards.
Third Party approvals: ABS, DNV, GL, LR, MED, USCG (see page 21).
Recommended For: Flame Resistance:
High pressure hydraulic oil lines. Complies with Flame Resistant requirements of Australian
Tube: Standard AS 2660 and Method of Test AS 1180.10B.
Black, oil resistant synthetic rubber. (Nitrile). Meets Flame Resistant Designation “U.S. MSHA” of the US
Department of Labor, Mine Safety and Health Administration.
Reinforcement:
Two braids of high tensile steel wire. Couplings:

Hose
BITELOK NON-SKIVE ONE-PIECE CRIMP
Cover:
T200 Series (sizes -4 to -20) pages 102 to 123.
Black, oil resistant and abrasion resistant synthetic rubber.
T700 Series (sizes -6 to -32) pages 134 to 152.
No skiving required with T200 & T700 Series BITELOK
Assembly Instructions page 404.
Crimp Couplings and L Series Field Attachable Couplings.
FIELD ATTACHABLE NON-SKIVE
Temperature Range:
L Series (sizes -4 to -20) pages 202 to 219.
From -40°C to +100°C (-40°F to +212°F).
Assembly Instructions page 402.
For water, emulsions etc. see page 29.
FIELD ATTACHABLE SKIVE
Working Pressure:

Couplings
B Series* (sizes -24 and -32) pages 202 to 219.
Maximum working pressures are based on 4:1 safety factor
Assembly Instructions page 403.
(minimum burst to maximum working pressure).
SKIVE TWO-PIECE CRIMP
1200-40 (size -40) page 124.
Assembly Instructions pages 408 and 409.

T2A Hose Working Pressures 1 bar = 14.5 psi 1 MPa = 10 bar


PART MAXIMUM MINIMUM
NO HOSE SIZE ID WORKING PRESSURE BURST PRESSURE

Adaptors
DN inch Dash bar psi bar psi
T24A 6 1/4 -04 420 6000 1680 24000
T25A 8 5/16 -05 350 5100 1400 20400
T26A 10 3/8 -06 350 5100 1400 20400
T28A 12 1/2 -08 345 5000 1380 20000
T210A 16 5/8 -10 250 3600 1000 14500
T212A 19 3/4 -12 215 3100 860 12400

Accessories
T216A 25 1 -16 175 2540 700 10150
T220A 31 1.1/4 -20 140 2030 560 8120
T224A 38 1.1/2 -24 100 1450 400 5800
T232A 51 2 -32 90 1305 360 5220
T240A 63 2.1/2 -40 69 1000 276 4000
T2A Hose Dimensions Matched Couplings
PART MINIMUM AVERAGE NOMINAL B SERIES* FIELD ATTACHABLE BITELOK
NO BEND RADIUS WEIGHT HOSE OD SKIVE LENGTH L (& B) SERIES ONE-PIECE CRIMP
Filters

mm inch kg/m lb/ft mm inch mm INSERT FERRULE NON-SKIVE


T24A 100 4.0 0,39 0.26 15,0 0.59 600 SERIES L00-04 T200
T25A 114 4.5 0,45 0.30 16,6 0.65 T200
T26A 127 5.0 0,56 0.38 19,0 0.75 600 SERIES L00-06 T200 T700
T28A 178 7.0 0,66 0.44 22,0 0.87 600 SERIES L00-08 T200 T700
T210A 200 8.0 0,80 0.54 25,2 0.99 600 SERIES L00-10 T200 T700
T212A 240 9.5 0,96 0.65 29,1 1.15 600 SERIES L00-12 T200 T700
Technical

T216A 300 12.0 1,37 0.92 37,7 1.48 600 SERIES L00-16 T200 T700
T220A 419 16.5 2,03 1.36 48,0 1.89 600 SERIES L00-20 T200 T700
T224A 500 20.0 2,75 1.85 54,4 2.14 53 600 SERIES *B00-24 T700
T232A 600 24.0 3,48 2.34 67,3 2.65 58 600 SERIES *B00-32 T700
T240A 760 30.0 3,70 2.49 78,6 3.09 1200-40 TWO-PIECE
*When using B Series Field Attachable Couplings on T2A Series Hose, cover of hose must be skived at ends.
Contact RYCO Hydraulics for Crimp Diameter and Mark Length for BITELOK Couplings.

C O N N E C T I N G P A R T N E R S H I P S Page 31
T3KA – AVENGER Non-Skive Hose

AVENGER T3KA
COMPACT ISOBARIC 210 BAR (3050 PSI)
WIRE BRAID HOSE

Meets or exceeds the performance requirements of SAE 100R17.

NOTE: Sizes -10 to -16 are 2 Wire Braid


Recommended For: Temperature Range:
High pressure hydraulic oil lines. From -40°C to +100°C (-40°F to +212°F).
Constant Working Pressure (Isobaric) of 210 bar (3,050 psi) For water, emulsions etc. see page 29.
in all sizes.
Working Pressure:
Small bend radius and compact dimensions are advantages
Maximum working pressures are based on 4:1 safety factor
in installations where space is minimal. (Tighter Bend Radius
(minimum burst to maximum working pressure).
than SAE 100R1 & R2, and EN 853 Type 1SN & 2SN).
Flame Resistance:
Tube:
Complies with Flame Resistant requirements of Australian
Black, oil resistant synthetic rubber. (Nitrile).
Standard AS 2660 and Method of Test AS 1180.10B.
Reinforcement: Meets Flame Resistant Designation “U.S. MSHA” of the US
T3K4A to T3K8A: Department of Labor, Mine Safety and Health Administration.
One braid of high tensile steel wire.
Couplings:
T3K10A to T3K16A:
BITELOK NON-SKIVE ONE-PIECE CRIMP
Two braids of high tensile steel wire.
T200 Series (sizes -4 to -16) pages 102 to 123.
Cover: Assembly Instructions page 404.
Black, oil resistant and abrasion resistant synthetic rubber.
No skiving required with T200 Series BITELOK Crimp Couplings. Not suitable for use with Field Attachable Couplings.
Not suitable for use with Field Attachable Couplings.

T3KA Hose Working Pressures 1 bar = 14.5 psi 1 MPa = 10 bar


PART MAXIMUM MINIMUM
NO HOSE SIZE ID WORKING PRESSURE BURST PRESSURE

DN inch Dash bar psi bar psi


T3K4A 6 1/4 -04 210 3050 840 12200
T3K5A 8 5/16 -05 210 3050 840 12200
T3K6A 10 3/8 -06 210 3050 840 12200
T3K8A 12 1/2 -08 210 3050 840 12200
T3K10A 16 5/8 -10 210 3050 840 12200
T3K12A 19 3/4 -12 210 3050 840 12200
T3K16A 25 1 -16 210 3050 840 12200

T3KA Hose Dimensions Matched Couplings


PART MINIMUM AVERAGE NOMINAL BITELOK
NO BEND RADIUS WEIGHT HOSE OD ONE-PIECE CRIMP

mm inch kg/m lb/ft mm inch NON-SKIVE


T3K4A 50 2.0 0,22 0.15 11,9 0.47 T200 SERIES
T3K5A 55 2,2 0,25 0.17 13,5 0.53 T200 SERIES
T3K6A 65 2.5 0,33 0.22 15,8 0.62 T200 SERIES
T3K8A 90 3.5 0,42 0.28 18,9 0.74 T200 SERIES
T3K10A 100 4.0 0,78 0.52 24,1 0.95 T200 SERIES
T3K12A 125 4.9 0,94 0.63 28,1 1.11 T200 SERIES
T3K16A 150 5.9 1,38 0.93 36,2 1.43 T200 SERIES
Contact RYCO Hydraulics for Crimp Diameter and Mark Length for BITELOK Couplings.

Page 32 Q U A L I T Y H O S E A N D F I T T I N G S
DF2A – DINFLEX Non-Skive Hose

DINFLEX DF2A
2 WIRE BRAID COMPACT HOSE

Intro
Meets or exceeds the performance requirements of
SAE 100R2AT, SAE 100R16, AS 3791 100R2AT, EN 857 Type 2SC, ISO 1436.
Third Party approvals: ABS, DNV, GL, LR, MED, USCG (see page 22).

Recommended For: Temperature Range:


High pressure hydraulic oil lines. DINFLEX Hose has the From -40°C to +100°C (-40°F to +212°F).
compact outside diameter of one wire braid hose, but For water, emulsions etc. see page 29.
exceeds the performance requirements of SAE 100R2 two

Hose
Working Pressure:
wire braid hose.
Maximum working pressures are based on 4:1 safety factor
Additionally it has a smaller bend radius and higher
(minimum burst to maximum working pressure).
flexibility than standard two wire braid hoses.
Not suitable for use with Field Attachable Couplings Flame Resistance:
Complies with Flame Resistant requirements of Australian
Tube:
Standard AS 2660 and Method of Test AS 1180.10B.
Black, oil resistant synthetic rubber. (Nitrile).
Meets Flame Resistant Designation “U.S. MSHA” of the US
Reinforcement: Department of Labor, Mine Safety and Health Administration.

Couplings
Two braids of high tensile steel wire.
Couplings:
Cover: BITELOK NON-SKIVE ONE-PIECE CRIMP
Black, oil resistant and abrasion resistant synthetic rubber. T200 Series (sizes -4 to -16) pages 102 to 123.
No skiving required with T200 & T700 Series BITELOK T700 Series (sizes -6 and -12) pages 134 to 152.
Crimp Couplings. Assembly Instructions page 404.
Not suitable for use with Field Attachable Couplings.
Not suitable for use with Field Attachable Couplings.

Adaptors
DF2A Hose Working Pressures 1 bar = 14.5 psi 1 MPa = 10 bar
PART MAXIMUM MINIMUM
NO HOSE SIZE ID WORKING PRESSURE BURST PRESSURE

Accessories
DN inch Dash bar psi bar psi
DF24A 6 1/4 -04 420 6000 1680 24000
DF26A 10 3/8 -06 350 5100 1400 20400
DF28A 12 1/2 -08 295 4250 1180 17000
DF210A 16 5/8 -10 250 3600 1000 14500
DF212A 19 3/4 -12 215 3100 860 12400
DF216A 25 1 -16 167 2400 670 9700
Filters

DF2A Hose Dimensions Matched Couplings


PART MINIMUM AVERAGE NOMINAL BITELOK
NO BEND RADIUS WEIGHT HOSE OD ONE-PIECE CRIMP

mm inch kg/m lb/ft mm inch NON-SKIVE


DF24A 50 2.0 0,27 0.18 13,6 0.54 T200 SERIES
Technical

DF26A 63 2.5 0,41 0.28 17,6 0.69 T200 SERIES T700 SERIES
DF28A 88 3.5 0,51 0.34 20,5 0.81 T200 SERIES
DF210A 100 4.0 0,63 0.42 23,7 0.93 T200 SERIES
DF212A 120 4.8 0,80 0.54 27,7 1.09 T200 SERIES T700 SERIES
DF216A 152 6.0 1,15 0.77 35,8 1.41 T200 SERIES
Contact RYCO Hydraulics for Crimp Diameter and Mark Length for BITELOK Couplings.

H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 33
H12A – AVENGER Spiral Hose

AVENGER H12A
VERY HIGH PRESSURE SPIRAL HOSE

Meets or exceeds the performance requirements of


SAE 100R12, AS 3791 100R12, EN 856 Type R12,
EN 856 Type 4SP (-12 and above), ISO 3862 Type R12.
Third Party approvals: ABS, DNV, GL, LR, MED, USCG (see page 22).
Recommended For: Temperature Range:
Very high pressure hydraulic oil lines. From -40°C to +121°C (-40°F to +250°F).
The extra high working pressures and excellent impulse For water, emulsions etc. see page 29.
life when tested to SAE 100R12 test conditions result in,
Working Pressure:
increased service life and minimise equipment downtime.
Maximum working pressures are based on 4:1 safety factor
Tube: (minimum burst to maximum working pressure).
Black, oil resistant synthetic rubber.
Flame Resistance:
Reinforcement: Complies with Flame Resistant requirements of Australian
Four alternating layers of spiralled high tensile steel wire. Standard AS 2660 and Method of Test AS 1180.10B.
Meets Flame Resistant Designation “U.S. MSHA” of the US
Cover:
Department of Labor, Mine Safety and Health Administration.
Black, oil resistant and abrasion resistant synthetic rubber.
Highly visible layline branding for easy and permanent Couplings:
identification. BITELOK NON-SKIVE ONE-PIECE CRIMP
No skiving required with T700 Series BITELOK Crimp Couplings. T700 Series (sizes -06 to -32) pages 134 to 152.
Assembly Instructions page 404.
BITELOK SKIVE ONE-PIECE CRIMP
T200 Series (sizes -06 to -10) pages 102 to 123.
Assembly Instructions page 405.

H12A Hose Working Pressures 1 bar = 14.5 psi 1 MPa = 10 bar


PART MAXIMUM MINIMUM
NO HOSE SIZE ID WORKING PRESSURE BURST PRESSURE

DN inch Dash bar psi bar psi


H1206A 10 3/8 -06 350 5100 1400 20400
H1208A 12 1/2 -08 350 5100 1400 20400
H1210A 16 5/8 -10 350 5100 1400 20400
H1212A 19 3/4 -12 350 5100 1400 20400
H1216A 25 1 -16 350 5100 1400 20400
H1220A 31 1.1/4 -20 275 4000 1100 16000
H1224A 38 1.1/2 -24 255 3700 1020 14800
H1232A 51 2 -32 210 3050 840 12200

H12A Hose Dimensions Matched Couplings


PART MINIMUM AVERAGE NOMINAL BITELOK
NO BEND RADIUS WEIGHT HOSE OD ONE-PIECE CRIMP

mm inch kg/m lb/ft mm inch NON-SKIVE SKIVE


H1206A 127 5.0 0,65 0.44 20,2 0.80 T700 SERIES T200 (SKIVE)
H1208A 178 7.0 0,80 0.54 23,8 0.94 T700 SERIES T200 (SKIVE)
H1210A 200 8.0 1,16 0.78 28,2 1.11 T700 SERIES T200 (SKIVE)
H1212A 240 9.5 1,27 0.85 30,7 1.21 T700 SERIES
H1216A 300 12.0 1,91 1.28 38,0 1.50 T700 SERIES
H1220A 400 16.0 2,53 1.70 47,0 1.85 T700 SERIES
H1224A 500 20.0 3,40 2.28 53,5 2.11 T700 SERIES
H1232A 600 24.0 4,50 3.02 66,7 2.63 T700 SERIES
Contact RYCO Hydraulics for Crimp Diameter and Mark Length or Skive for BITELOK Couplings.

Page 34 Q U A L I T Y H O S E A N D F I T T I N G S
H13A – AVENGER Spiral Hose

AVENGER H13A
EXTREMELY HIGH PRESSURE SPIRAL HOSE

Intro
Meets or exceeds the performance requirements of
SAE 100R13, AS 3791 100R13, EN 856 Type R13, ISO 3862 Type R13.
Third Party approvals: ABS, DNV, GL, LR, MED, USCG (see page 22).

Recommended For: Working Pressure:


Extremely high pressure hydraulic oil lines. Maximum working pressures are based on 4:1 safety factor
The extra high working pressures and excellent impulse (minimum burst to maximum working pressure).
life when tested to SAE 100R13 test conditions result in,
Flame Resistance:
increased service life and minimise equipment downtime.

Hose
Complies with Flame Resistant requirements of Australian
Tube: Standard AS 2660 and Method of Test AS 1180.10B.
Black, oil resistant synthetic rubber. Meets Flame Resistant Designation “U.S. MSHA” of
the US Department of Labor, Mine Safety and Health
Reinforcement:
Administration.
Sizes -12 & -16:
Four alternating layers of spiralled high tensile steel wire. Couplings:
Sizes -20 to -32: BITELOK NON-SKIVE ONE-PIECE CRIMP
Six alternating layers of spiralled high tensile steel wire. T900 Series (sizes -12 to -32) pages 153 to 161.

Couplings
Assembly Instructions page 404.
Cover:
BITELOK SKIVE ONE-PIECE CRIMP
Black, oil resistant and abrasion resistant synthetic rubber.
T700 Series (sizes -12 to -20) pages 134 to 152.
Highly visible layline branding for easy and permanent
Assembly Instructions page 405.
identification.
No skiving required with T900 Series BITELOK Crimp Couplings. BITELOK SKIVE TWO-PIECE CRIMP
6900K Series (sizes -20 to -32) pages 168 to 169.
Temperature Range: 6900T Series (size -32) page 169.
From -40°C to +121°C (-40°F to +250°F). Available only as Factory Fitted Hose Assemblies.
For water, emulsions etc. see page 29.

Adaptors
H13A Hose Working Pressures 1 bar = 14.5 psi 1 MPa = 10 bar
PART MAXIMUM MINIMUM
NO HOSE SIZE ID WORKING PRESSURE BURST PRESSURE

Accessories
DN inch Dash bar psi bar psi
H1312A 19 3/4 -12 350 5100 1400 20400
H1316A 25 1 -16 350 5100 1400 20400
H1320A 31 1.1/4 -20 350 5100 1400 20400
H1324A 38 1.1/2 -24 350 5100 1400 20400
H1332A 51 2 -32 350 5100 1400 20400 Filters

H13A Hose Dimensions Matched Couplings


PART MINIMUM AVERAGE NOMINAL BITELOK
NO BEND RADIUS WEIGHT HOSE OD ONE-PIECE CRIMP

mm inch kg/m lb/ft mm inch NON-SKIVE SKIVE


Technical

H1312A 240 9.5 1,65 1.11 32,1 1.26 T900 SERIES T700 (SKIVE)
H1316A 300 12.0 2,25 1.51 38,7 1.52 T900 SERIES T700 (SKIVE)
H1320A 419 16.5 3,60 2.42 49,8 1.96 T900 SERIES T700 (SKIVE)
H1324A 500 20.0 4,95 3.33 57,3 2.26 T900 SERIES
H1332A 600 24.0 7,00 4.69 72,0 2.83 T900 SERIES
Contact RYCO Hydraulics for Crimp Diameter and Mark Length or Skive for BITELOK Couplings.

C O N N E C T I N G P A R T N E R S H I P S Page 35
HSPA – AVENGER Spiral Hose

AVENGER HSPA
EXTRA HIGH PRESSURE
SPIRAL HOSE

Meets or exceeds the performance requirements of


EN 856 4SP, ISO 3862 Type 4SP.
Third Party approvals: ABS, DNV, GL, LR, MED, USCG (see page 22).

Recommended For: Working Pressure:


Extra high pressure hydraulic oil lines. Maximum working pressures are based on 4:1 safety factor
(minimum burst to maximum working pressure).
Tube:
Black, oil resistant synthetic rubber. Flame Resistance:
Meets Flame Resistant Designation “U.S. MSHA” of
Reinforcement:
the US Department of Labor, Mine Safety and Health
Four alternating layers of spiralled high tensile steel wire.
Administration.
Cover: Complies with Flame Resistant requirements of Australian
Black, oil resistant and abrasion resistant synthetic rubber. Standard AS 2660 and Method of Test AS 1180. 10B.
Highly visible layline branding for easy and permanent Couplings:
identification. BITELOK NON-SKIVE ONE-PIECE CRIMP
No skiving required with T700 Series BITELOK Crimp Couplings. T700 Series (sizes -06 to -16) pages 134 to 152.
Temperature Range: Assembly Instructions page 404.
From -40°C to +100°C (-40°F to +212°F). BITELOK SKIVE ONE-PIECE CRIMP
For water, emulsions etc. see page 29. T200 Series (sizes -04 to -10) pages 102 to 123.
Assembly Instructions page 405.

HSPA Hose Working Pressures 1 bar = 14.5 psi 1 MPa = 10 bar


PART MAXIMUM MINIMUM
NO HOSE SIZE ID WORKING PRESSURE BURST PRESSURE

DN inch Dash bar psi bar psi


HSP04A 6 1/4 -04 450 6550 1800 26200
HSP06A 10 3/8 -06 445 6450 1780 25800
HSP08A 12 1/2 -08 420 6000 1680 24000
HSP10A 16 5/8 -10 350 5100 1400 20400
HSP12A 19 3/4 -12 350 5100 1400 20400
HSP16A 25 1 -16 350 5100 1400 20400

HSPA Hose Dimensions Matched Couplings


PART MINIMUM AVERAGE NOMINAL BITELOK
NO BEND RADIUS WEIGHT HOSE OD ONE-PIECE CRIMP

mm inch kg/m lb/ft mm inch SKIVE NON-SKIVE


HSP04A 150 6.0 0,63 0.42 17,9 0.70 T200 (SKIVE)
HSP06A 180 7.0 0,80 0.54 20,0 0.79 T200 (SKIVE) T700 SERIES
HSP08A 230 9.0 0,96 0.65 24,6 0.97 T200 (SKIVE) T700 SERIES
HSP10A 250 10.0 1,17 0.79 28,2 1.11 T200 (SKIVE) T700 SERIES
HSP12A 300 12.0 1,60 1.07 32,0 1.26 T700 SERIES
HSP16A 340 13.5 2,03 1.36 39,7 1.56 T700 SERIES
Contact RYCO Hydraulics for Crimp Diameter and Mark and Skive Length for BITELOK Couplings.

Page 36 Q U A L I T Y H O S E A N D F I T T I N G S
HSHA – AVENGER Spiral Hose

AVENGER HSHA
EXTRA HIGH PRESSURE
SPIRAL HOSE

Intro
Meets or exceeds the performance requirements of
EN 856 4SH, ISO 3862 Type 4SH.
Third Party approvals: ABS, DNV, GL, LR, MED, USCG (see page 22).

Recommended For: Working Pressure:


Extra high pressure hydraulic oil lines. Maximum working pressures are based on 4:1 safety factor
(minimum burst to maximum working pressure).
Tube:
Black, oil resistant synthetic rubber. Flame Resistance:

Hose
Meets Flame Resistant Designation “U.S. MSHA” of
Reinforcement:
the US Department of Labor, Mine Safety and Health
Four alternating layers of spiralled high tensile steel wire.
Administration.
Cover: Complies with Flame Resistant requirements of Australian
Black, oil resistant and abrasion resistant synthetic rubber. Standard AS 2660 and Method of Test AS 1180. 10B.
Highly visible layline branding for easy and permanent
Couplings:
identification.
BITELOK NON-SKIVE ONE-PIECE CRIMP
No skiving required with T700 & T900 Series BITELOK
T700 Series (-20 to -32) pages 134 to 152.

Couplings
Crimp Couplings.
T900 Series (-12 and -16) pages 153 to 161.
Temperature Range: Assembly Instructions page 404.
From -40°C to +100°C (-40°F to +212°F).
For water, emulsions etc. see page 29.

HSHA Hose Working Pressures 1 bar = 14.5 psi 1 MPa = 10 bar


PART MAXIMUM MINIMUM
NO HOSE SIZE ID WORKING PRESSURE BURST PRESSURE

Adaptors
DN inch Dash bar psi bar psi
HSH12A 19 3/4 -12 435 6300 1740 25200
HSH16A 25 1 -16 420 6000 1680 24000
HSH20A 31 1.1/4 -20 350 5100 1400 20400
HSH24A 38 1.1/2 -24 290 4200 1160 16820
HSH32A 51 2 -32 275 4000 1100 16000

Accessories
HSHA Hose Dimensions Matched Couplings
PART MINIMUM AVERAGE NOMINAL BITELOK
NO BEND RADIUS WEIGHT HOSE OD ONE-PIECE CRIMP

mm inch kg/m lb/ft mm inch NON-SKIVE


Filters

HSH12A 280 11.0 1,60 1.08 31,7 1.25 T900 SERIES


HSH16A 340 13.5 2,06 1.38 38,2 1.50 T900 SERIES
HSH20A 460 18.0 2,57 1.73 45,2 1.78 T700 SERIES
HSH24A 560 22.0 3,42 2.30 53,5 2.11 T700 SERIES
HSH32A 600 24.0 4,50 3.02 68,0 2.68 T700 SERIES
Contact RYCO Hydraulics for Crimp Diameter and Mark and Skive Length for BITELOK Couplings.
Technical

H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 37
T1D – DIEHARD Non-Skive Hose

DIEHARD T1D
TIGHTER TO 1” EXTRA ABRASION RESISTANT
R S UP FRAS 1 WIRE BRAID HOSE
BEND ADIU
Meets or exceeds the performance requirements of SAE 100R1AT, AS 3791 100R1AT,
DIN 20022-1SN, EN 853 Type 1SN, ISO 1436 Types R1AT & 1SN.
Third Party approvals: ABS, DNV, GL, LR, MED, USCG (see page 21).

Recommended For: Temperature Range:


High pressure hydraulic oil lines in applications where the From -40°C to +100°C (-40°F to +212°F).
outside cover of the hose is subjected to abrasion that may For water, emulsions etc. see page 29.
cause premature failure of standard hoses. Working Pressure:
The very high abrasion resistant properties of the cover, Maximum working pressures are based on 4:1 safety factor
combined with the high working pressures and excellent (minimum burst to maximum working pressure).
impulse life when tested to EN 853 Type 1SN/SAE 100R1AT
Flame Resistance:
test conditions result in, increased service life and minimise
Complies with Flame Resistant and Electrical Resistance
equipment downtime.
(Anti-Static) requirements of Australian Standard AS 2660
Tube: and Methods of Test AS 1180.10B and 13A.
Black, oil resistant synthetic rubber. (Nitrile). Meets Flame Resistant Designation “U.S. MSHA” of the US
Reinforcement: Department of Labor, Mine Safety and Health Administration.
One braid of high tensile steel wire. Couplings:
Cover: BITELOK NON-SKIVE ONE-PIECE CRIMP
Black, extra abrasion resistant and oil resistant rubber. T200 Series (sizes -4 to -20) pages 102 to 123.
”FRAS” Flame Resistant and Anti-Static. T700 Series (sizes -6 to -32) pages 134 to 152.
The weight loss of the cover under ISO 6945 method of test Assembly Instructions page 404.
for abrasion resistance is less than 10% (less than 0,05 g) of FIELD ATTACHABLE NON-SKIVE
that allowed by DIN 20022-1SN and EN 853 Type 1SN. K Series (sizes -4 to -16) pages 202 to 219.
Highly visible layline branding for easy and permanent Assembly Instructions page 402.
identification. FIELD ATTACHABLE SKIVE
No skiving required with T200 & T700 Series BITELOK Crimp A Series* ( sizes -20 to -32) pages 202 to 219.
Couplings and K Series Field Attachable Couplings. Assembly Instructions page 403.

T1D Hose Working Pressures 1 bar = 14.5 psi 1 MPa = 10 bar


PART MAXIMUM MINIMUM
NO HOSE SIZE ID WORKING PRESSURE BURST PRESSURE

DN inch Dash bar psi bar psi


T14D 6 1/4 -04 225 3250 900 13000
T15D 8 5/16 -05 215 3100 860 12400
T16D 10 3/8 -06 180 2600 720 10400
T18D 12 1/2 -08 160 2300 640 9200
T110D 16 5/8 -10 130 1900 5200 7600
T112D 19 3/4 -12 105 1500 420 6000
T116D 25 1 -16 90 1300 360 5200
T120D 31 1.1/4 -20 65 945 260 3780
T124D 38 1.1/2 -24 50 725 200 2900
T132D 51 2 -32 40 580 160 2320
T1D Hose Dimensions Matched Couplings
PART MINIMUM AVERAGE NOMINAL A SERIES* FIELD ATTACHABLE BITELOK
NO BEND RADIUS** WEIGHT HOSE OD SKIVE LENGTH K (& A) SERIES ONE-PIECE CRIMP

mm inch kg/m lb/ft mm inch mm INSERT FERRULE NON-SKIVE


T14D 38 1.5 0,24 0.16 13,4 0.53 600 SERIES K00-04 T200
T15D 50 2.0 0,28 0.19 15,0 0.59 T200
T16D 50 2.0 0,36 0.24 17,4 0.69 600 SERIES K00-06 T200 T700
T18D 75 3.0 0,45 0.30 20,5 0.81 600 SERIES K00-08 T200 T700
T110D 89 3.5 0,52 0.35 23,7 0.93 600 SERIES K00-10 T200 T700
T112D 109 4.3 0,65 0.44 27,6 1.09 600 SERIES K00-12 T200 T700
T116D 140 5.5 0,96 0.65 35,7 1.41 600 SERIES K00-16 T200 T700
T120D 419 16.5 1,32 0.89 43,6 1.72 45 600 SERIES *A00-20 T200 T700
T124D 500 20.0 1,60 1.08 50,5 1.99 49 600 SERIES *A00-24 T700
T132D 600 24.0 2,20 1.48 64,1 2.52 66 600 SERIES *A00-32 T700
** Tighter Minimum Bend Radius up to 1” does not apply when used with T700 Series Couplings – refer to standard SAE Bend Radius with T700 Series.
*When using A Series Field Attachable Couplings on T1D Series Hose, cover of hose must be skived at ends.
Contact RYCO Hydraulics for Crimp Diameter & Mark Length for BITELOK Couplings.
Page 38 Q U A L I T Y H O S E A N D F I T T I N G S
T2D – DIEHARD Non-Skive Hose

DIEHARD T2D
EXTRA ABRASION RESISTANT
FRAS 2 WIRE BRAID HOSE

Meets or exceeds the performance requirements of SAE 100R2AT,

Intro
AS 3791 100R2AT, DIN 20022 - 2SN, EN 853 Type 2SN, ISO 1436 Types R2AT & 2SN.
Third Party approvals: ABS, DNV, GL, LR, MED, USCG (see page 21).

Recommended For: Temperature Range:


High pressure hydraulic oil lines in applications where the From -40°C to +100°C (-40°F to +212°F). For water,
outside cover of the hose is subjected to abrasion that may emulsions etc. see page 29.
cause premature failure of standard hoses. Working Pressure:
The very high abrasion resistant properties of the cover, Maximum working pressures are based on 4:1 safety factor
combined with the high working pressures and excellent (minimum burst to maximum working pressure).
impulse life when tested to EN 853 Type 2SN/SAE 100R2AT Flame Resistance:

Hose
test conditions result in, increased service life and minimise Complies with Flame Resistant and Electrical Resistance (Anti-
equipment downtime. Static) requirements of Australian Standard AS 2660 and
Tube: Methods of Test AS 1180.10B and 13A.
Black, oil resistant synthetic rubber. (Nitrile). Meets Flame Resistant Designation “U.S. MSHA” of the US
Reinforcement: Department of Labor, Mine Safety and Health Administration.
Two braids of high tensile steel wire. Couplings:
Cover: BITELOK NON-SKIVE ONE-PIECE CRIMP
T200 Series (sizes -4 to -20) pages 102 to 123.

Couplings
Black, extra abrasion resistant and oil resistant rubber.
“FRAS” Flame Resistant and Anti-Static. T700 Series (sizes -6 to -32) pages 134 to 152.
Assembly Instructions page 404.
The weight loss of the cover under ISO 6945 method of test
for abrasion resistance is less than 10% (less than 0,05 g) of FIELD ATTACHABLE NON-SKIVE
that allowed by DIN 20022-2SN and EN 853 Type 2SN. L Series (sizes -4 to -20) pages 202 to 219.
Highly visible layline branding for easy and permanent Assembly Instructions page 402.
identification. FIELD ATTACHABLE SKIVE
No skiving required with T200 & T700 Series BITELOK Crimp B Series* (sizes -24 & -32) pages 202 to 219.
Couplings and L Series Field Attachable Couplings. Assembly Instructions page 403.

T2D Hose Working Pressures 1 bar = 14.5 psi 1 MPa = 10 bar

Adaptors
PART MAXIMUM MINIMUM
NO HOSE SIZE ID WORKING PRESSURE BURST PRESSURE

DN inch Dash bar psi bar psi


T24D 6 1/4 -04 420 6000 1680 24000
T25D 8 5/16 -05 350 5100 1400 20400
T26D 10 3/8 -06 350 5100 1400 20400

Accessories
T28D 12 1/2 -08 350 5100 1400 20400
T210D 16 5/8 -10 250 3600 1000 14500
T212D 19 3/4 -12 215 3100 860 12400
T216D 25 1 -16 175 2540 700 10150
T220D 31 1.1/4 -20 140 2030 560 8120
T224D 38 1.1/2 -24 100 1450 400 5800
T232D 51 2 -32 90 1305 360 5220
T2D Hose Dimensions Matched Couplings
PART MINIMUM AVERAGE NOMINAL B SERIES* FIELD ATTACHABLE BITELOK
Filters

NO BEND RADIUS WEIGHT HOSE OD SKIVE LENGTH L (& B) SERIES ONE-PIECE CRIMP

mm inch kg/m lb/ft mm inch mm INSERT FERRULE NON-SKIVE


T24D 100 4.0 0,39 0.26 15,0 0.59 600 SERIES L00-04 T200
T25D 114 4.5 0,46 0.31 16,6 0.65 T200
T26D 127 5.0 0,57 0.38 19,0 0.75 600 SERIES L00-06 T200 T700
T28D 178 7.0 0,66 0.44 22,0 0.87 600 SERIES L00-08 T200 T700
Technical

T210D 200 8.0 0,80 0.54 25,2 0.99 600 SERIES L00-10 T200 T700
T212D 240 9.5 0,96 0.65 29,1 1.15 600 SERIES L00-12 T200 T700
T216D 300 12.0 1,37 0.92 37,7 1.48 600 SERIES L00-16 T200 T700
T220D 419 16.5 2,03 1.36 48,0 1.89 600 SERIES L00-20 T200 T700
T224D 500 20.0 2,75 1.85 54,4 2.14 53 600 SERIES *B00-24 T700
T232D 600 24.0 3,50 2.35 67,3 2.65 58 600 SERIES *B00-32 T700
*When using B Series Field Attachable Couplings on T2D Series Hose, cover of hose must be skived at ends.
Contact RYCO Hydraulics for Crimp Diameter and Mark Length for BITELOK Couplings.
C O N N E C T I N G P A R T N E R S H I P S Page 39
T3KD – DIEHARD Non-Skive Hose

DIEHARD T3KD
EXTRA ABRASION RESISTANT
COMPACT ISOBARIC 210 BAR (3050 PSI)
WIRE BRAID HOSE

Meets or exceeds the performance requirements of SAE 100R17.

NOTE: Sizes -10 to -16 are 2 Wire Braid


Recommended For: Temperature Range:
High pressure hydraulic oil lines. From -40°C to +100°C (-40°F to +212°F).
Constant Working Pressure (Isobaric) of 210 bar (3,050 psi) For water, emulsions etc. see page 29.
in all sizes.
Working Pressure:
Small bend radius and compact dimensions are advantages
Maximum working pressures are based on 4:1 safety factor
in installations where space is minimal. (Tighter Bend Radius
(minimum burst to maximum working pressure).
than SAE 100R1 & R2, and EN 853 Type 1SN & 2SN).
Flame Resistance:
Tube: Black, oil resistant synthetic rubber. (Nitrile).
Complies with Flame Resistant and Electrical Resistance
Reinforcement: (Anti-Static) requirements of Australian Standard AS 2660
T3K4D to T3K8D: and Methods of Test AS 1180.10B and 13A.
One braid of high tensile steel wire. Meets Flame Resistant Designation “U.S. MSHA” of the US
T3K10D to T3K16D: Department of Labor, Mine Safety and Health Administration.
Two braids of high tensile steel wire.
Couplings:
Cover: BITELOK NON-SKIVE ONE-PIECE CRIMP
Black, extra abrasion resistant and oil resistant rubber. T200 Series (sizes -4 to -16) pages 102 to 123.
“FRAS” Flame Resistant and Anti-Static. Assembly Instructions page 404.
The weight loss of the cover under ISO 6945 method of test
Not suitable for use with Field Attachable Couplings.
for abrasion resistance is less than 10% (less than 0,05 g) of
that allowed by DIN 20022-2SN and EN 853 Type 2SN.
Highly visible layline branding for easy and permanent
identification.
No skiving required with T200 Series BITELOK Crimp Couplings.
Not suitable for use with Field Attachable Couplings.

T3KD Hose Working Pressures 1 bar = 14.5 psi 1 MPa = 10 bar


PART MAXIMUM MINIMUM
NO HOSE SIZE ID WORKING PRESSURE BURST PRESSURE

DN inch Dash bar psi bar psi


T3K4D 6 1/4 -04 210 3050 840 12200
T3K5D 8 5/16 -05 210 3050 840 12200
T3K6D 10 3/8 -06 210 3050 840 12200
T3K8D 12 1/2 -08 210 3050 840 12200
T3K10D 16 5/8 -10 210 3050 840 12200
T3K12D 19 3/4 -12 210 3050 840 12200
T3K16D 25 1 -16 210 3050 840 12200
T3KD Hose Dimensions Matched Couplings
PART MINIMUM AVERAGE NOMINAL BITELOK
NO BEND RADIUS WEIGHT HOSE OD ONE-PIECE CRIMP

mm inch kg/m lb/ft mm inch NON-SKIVE


T3K4D 50 2.0 0,23 0.15 11,9 0.47 T200 SERIES
T3K5D 55 2,2 0,26 0,18 13,5 0.53 T200 SERIES
T3K6D 65 2.5 0,34 0.23 15,8 0.62 T200 SERIES
T3K8D 90 3.5 0,44 0.29 18,9 0.74 T200 SERIES
T3K10D 100 4.0 0,80 0.54 24,1 0.95 T200 SERIES
T3K12D 125 4.9 0,95 0.64 28,1 1.11 T200 SERIES
T3K16D 150 5.9 1,39 0.93 36,2 1.43 T200 SERIES
Contact RYCO Hydraulics for Crimp Diameter and Mark Length for BITELOK Couplings.
Page 40 Q U A L I T Y H O S E A N D F I T T I N G S
TXA2D – DIEHARD AGGRESSOR Non-Skive Hose

DIEHARD TXA2D
EXTRA ABRASION RESISTANT
EXTRA HIGH PRESSURE
FRAS 2 WIRE BRAID HOSE

Intro
Meets or exceeds the performance requirements of
SAE 100R2AT, AS 3791 100R2AT, BCS 174, DIN 20022-2SN,
EN 853 Type 2SN, ISO 1436 Types R2AT & 2SN.
Third Party approvals: ABS, DNV, GL, LR, MED, USCG (see page 21).

Recommended For: Temperature Range:


High pressure hydraulic oil lines in applications where the From -40°C to +100°C (-40°F to +212°F).
outside cover of the hose is subjected to abrasion that may For water, emulsions etc. see page 29.

Hose
cause premature failure of standard hoses.
Working Pressure:
The working pressures of DIEHARD AGGRESSOR exceed
Maximum working pressures are based on 4:1 safety factor
the requirements of EN 853 Type 2SN & SAE 100R2AT by
(minimum burst to maximum working pressure).
at least 30%, and all sizes exceed the working pressure
requirements of SAE 100R9. Flame Resistance:
The very high abrasion resistant properties of the cover, Complies with Flame Resistant and Electrical Resistance
combined with the high working pressures and excellent (Anti-Static) requirements of Australian Standard AS 2660
impulse life when tested to EN 853 Type 2SN/SAE 100R2AT and Methods of Test AS 1180.10B and 13A.

Couplings
test conditions result in, increased service life and minimise Meets Flame Resistant Designation “U.S. MSHA” of the US
equipment downtime. Ideal for high pressure use that Department of Labor, Mine Safety and Health Administration.
requires a smaller outside diameter (except -20 size), lighter Couplings:
weight, and more flexibility than spiral hose. BITELOK NON-SKIVE ONE-PIECE CRIMP
Tube: T200 Series (sizes -8 to -20) pages 102 to 123.
Black, oil resistant synthetic rubber. (Nitrile). T700 Series (sizes -8 to -20) pages 134 to 152.
Assembly Instructions page 404.
Reinforcement:
FIELD ATTACHABLE NON-SKIVE
Two braids of high tensile steel wire.
L Series (sizes -8 to -20) pages 202 to 219.

Adaptors
Cover: Assembly Instructions page 402.
Black, extra abrasion resistant and oil resistant rubber.
“FRAS” Flame Resistant and Anti-Static.
The weight loss of the cover under ISO 6945 method of test
for abrasion resistance is less than 10% (less than 0,05 g) of
that allowed by DIN 20022-2SN and EN 853 Type 2SN.
Highly visible layline branding for easy and permanent
identification.
No skiving required with T200 & T700 Series BITELOK

Accessories
Crimp Couplings and L Series Field Attachable Couplings.
TXA2D Hose Working Pressures 1 bar = 14.5 psi 1 MPa = 10 bar
PART MAXIMUM MINIMUM
NO HOSE SIZE ID WORKING PRESSURE BURST PRESSURE

DN inch Dash bar psi bar psi


TXA28D 12 1/2 -08 375 5440 1500 21760
TXA210D 16 5/8 -10 350 5100 1400 20400
TXA212D 19 3/4 -12 313 4530 1252 18120
Filters

TXA216D 25 1 -16 225 3250 900 13040


TXA220D 31 1.1/4 -20 175 2540 700 10160

TXA2D Hose Dimensions Matched Couplings


PART MINIMUM AVERAGE NOMINAL FIELD ATTACHABLE BITELOK
NO BEND RADIUS WEIGHT HOSE OD L SERIES ONE-PIECE CRIMP

mm inch kg/m lb/ft mm inch INSERT FERRULE NON-SKIVE


Technical

TXA28D 178 7.0 0,72 0.48 22,0 0.87 600 SERIES L00-08 T200 T700
TXA210D 200 8.0 0,87 0.58 25,2 0.99 600 SERIES L00-10 T200 T700
TXA212D 240 9.5 1,11 0.75 29,1 1.15 600 SERIES L00-12 T200 T700
TXA216D 300 12.0 1,50 1.01 37,7 1.48 600 SERIES L00-16 T200 T700
TXA220D 419 16.5 2,28 1.53 48,0 1.89 600 SERIES L00-20 T200 T700
Contact RYCO Hydraulics for Crimp Diameter and Mark Length for BITELOK Couplings.

H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 41
TJ2D – DIEHARD Jack Hose

DIEHARD TJ2D
FRAS ABRASION RESISTANT JACK HOSE

Meets Materials Handling Institute specification IJ 100 (July 1979)


for hydraulic hose and assemblies used with jacking systems.

Recommended For: Temperature Range:


Hydraulic Jack applications requiring a light weight, small From -40°C to +49°C (-40°F to +120°F).
outside diameter hose.
Working Pressure:
The very high abrasion resistant properties of the DIEHARD
Specification IJ 100 (July 1979) is based on 2:1 minimum
cover extend the life of the hose when it is subjected to the
burst to maximum working pressure safety factor.
abrasion that may cause the premature failure of standard
RYCO TJ2D Series hose has a 2.5:1 safety factor and
hoses.
is suitable for 700 bar/10,000 psi use in hydraulic jack
Tube: applications ONLY.
Black, oil resistant synthetic rubber. (Nitrile).
Flame Resistance:
Reinforcement: Complies with Flame Resistant and Electrical Resistance
Two braids of high tensile steel wire. (Anti-Static) requirements of Australian Standard AS 2660
and Methods of Test AS 1180.10B and 13A.
Cover:
Meets Flame Resistant Designation “U.S. MSHA” of the US
Black, extra abrasion resistant and oil resistant rubber.
Department of Labor, Mine Safety and Health Administration.
“FRAS” Flame Resistant and Anti-Static.
Couplings:
The maximum weight loss of the cover under ISO 6945
BITELOK NON-SKIVE ONE-PIECE CRIMP
method of test for abrasion resistance is less than 10% (less
T200 Series (sizes -4 & -6) pages 102 to 123.
than 0,05 g) of that allowed by DIN 20022-2SN and
Available only as Factory Fitted Hose Assemblies.
EN 853 Type 2SN.
Highly visible layline branding for easy and permanent NOTE: Ensure rated Working Pressure of chosen End Style
identification. meets or exceeds the 700 bar/10,000 psi Maximum
No skiving required with T200 Series BITELOK Crimp Couplings. Working Pressure of TJ2D hose.

Not suitable for use with Field Attachable Couplings. Not suitable for use with Field Attachable Couplings.

For hydraulic jack applications, RYCO recommends the use


of 3/8” NPTF Male Extended Couplings.
TJ24D:
Part No. T209E-0406 BITELOK One-Piece Crimp.
Use of RYCO 750 Spring Guards at each end of the hose
assembly is also recommended.
TJ26D:
Part No. T209E-0606 BITELOK One-Piece Crimp.
Use of a Bend Restrictor device at each end of the hose
assembly is also recommended.

TJ2D Hose Working Pressures 1 bar = 14.5 psi 1 MPa = 10 bar


PART MAXIMUM MINIMUM
NO HOSE SIZE ID WORKING PRESSURE BURST PRESSURE

DN inch Dash bar psi bar psi


TJ24D 6 1/4 -04 700 10000 1750 25000
TJ26D 10 3/8 -06 700 10000 1750 25000

TJ2D Hose Dimensions Matched Couplings


PART MINIMUM AVERAGE NOMINAL BITELOK
NO BEND RADIUS WEIGHT HOSE OD ONE-PIECE CRIMP

mm inch kg/m lb/ft mm inch NON-SKIVE


TJ24D 100 4.0 0,39 0.26 15,0 0.59 T200 SERIES
TJ26D 127 5.0 0,57 0.38 19,0 0.75 T200 SERIES

Page 42 Q U A L I T Y H O S E A N D F I T T I N G S
TJ2D – DIEHARD Jack Hose

JACK HOSE ASSEMBLIES


For ease of ordering, Hose Assemblies can be specified using TJ24 and TJ26 numbers below,

Intro
followed by overall length in millimetres.

For example, to order a TJ24D Hose Assembly, 1800 mm overall length, with 3/8” NPTF male one end and
male Screw-On coupling other end, with Spring Guards at each end; simply order TJ2402-1800.

Standard lengths are 1000 mm, 2000 mm and 3000 mm. Other lengths are available.

HOSE ASSEMBLY No.

Hose
Substitute xxxx HOSE END 1 HOSE END 2
for overall length (mm) Includes RYCO 750 Spring Guard* Include RYCO 750 Spring Guard*

TJ2401-xxxx
3/8” NPTF Male 3/8” NPTF Male
TJ2601-xxxx
TJ2402-xxxx
3/8” NPTF Male R100-06M Male Tip
TJ2602-xxxx
TJ2403-xxxx R100-06M Male Tip

Couplings
3/8” NPTF Male
TJ2603-xxxx and R100-06DC Dust Cap
TJ2404-xxxx
3/8” NPTF Male R100-06FM Male and Female Coupling
TJ2604-xxxx
TJ2405-xxxx R100-06FMPC Male and Female Coupling
3/8” NPTF Male
TJ2605-xxxx with Dust Cap and Dust Plug
* NOTE: RYCO 750 Spring Guard is only available to suit TJ24D hose assemblies.

Adaptors
R100 Series Quick Release Couplings, 700 bar/10,000 psi, Thread-to-Connect.
• Designed for use in heavy duty applications on portable

Accessories
cylinders, rams and pumps, where low flow rates and
pressures up to 700 bar/10,000 psi are involved.
• Threaded sleeve on female body engages thread on male tip.
When the sleeve is screwed completely up, the two coupling
halves are secured together. Can connect and
disconnect with pressure in line.
• Precision ball type check valves.
• Threaded dust caps and plugs complete with captive chain
are available.
• Female body is NPTF male threaded to screw directly into the
Filters

cylinder or ram.
• Male tip is NPTF female threaded to screw onto hose coupling.

RYCO PART NUMBER


NOMINAL NPTF MAXIMUM FEMALE MALE COMPLETE DUST PLUG DUST CAP
Technical

SIZE THREAD WORKING PRESSURE BODY TIP COUPLING FOR MALE FOR FEMALE

inch inch bar psi


1/4 1/4 700 10000 R100-04F R100-04M R100-04FM R100-06DP R100-06DC
3/8 3/8 700 10000 R100-06F R100-06M R100-06FM R100-06DP R100-06DC
See page 322 for further information on RYCO R100 Series Couplings.

C O N N E C T I N G P A R T N E R S H I P S Page 43
H12D – DIEHARD Spiral Hose

DIEHARD H12D
EXTRA ABRASION RESISTANT
VERY HIGH PRESSURE
FRAS SPIRAL HOSE

Meets or exceeds the performance requirements of


SAE 100R12, AS 3791 100R12, EN 856 Type R12,
EN 856 Type 4SP (-12 and above), ISO 3862 Type R12.
Third Party approvals: ABS, DNV, GL, LR, MED, USCG (see page 22).

Recommended For: Temperature Range:


Very high pressure hydraulic oil lines, in applications where From -40°C to +121°C (-40°F to +250°F).
the outside cover of the hose is subject to abrasion that may For water, emulsions etc. see page 29.
cause premature failure of standard hoses. The very high Working Pressure:
abrasion resistant properties of the cover, combined with the Maximum working pressures are based on 4:1 safety factor
extra high working pressures and excellent impulse life when (minimum burst to maximum working pressure).
tested to SAE 100R12 test conditions result in, increased
Flame Resistance:
service life and minimise equipment downtime.
Complies with Flame Resistant and Electrical Resistance
Tube: (Anti-Static) requirements of Australian Standard AS 2660
Black, oil resistant synthetic rubber. and Methods of Test AS 1180.10B and 13A.
Reinforcement: Meets Flame Resistant Designation “U.S. MSHA” of the US
Four alternating layers of spiralled high tensile steel wire. Department of Labor, Mine Safety and Health Administration.
Cover: Couplings:
Black, extra abrasion resistant and oil resistant synthetic rubber. BITELOK NON-SKIVE ONE-PIECE CRIMP
“FRAS” Flame Resistant and Anti-Static. T700 Series (sizes -06 to -32) pages 134 to 152.
The maximum weight loss of the cover under ISO 6945 Assembly Instructions page 404.
method of test for abrasion resistance is less than 10% (less BITELOK SKIVE ONE-PIECE CRIMP
than 0,10 g) of that allowed by DIN 20023 and EN 856. T200 Series (sizes -06 to -10) pages 102 to 123.
Highly visible layline branding for easy and permanent Assembly Instructions page 405.
identification.
No skiving required with T700 Series BITELOK Crimp Couplings.

H12D Hose Working Pressures 1 bar = 14.5 psi 1 MPa = 10 bar


PART MAXIMUM MINIMUM
NO HOSE SIZE ID WORKING PRESSURE BURST PRESSURE

DN inch Dash bar psi bar psi


H1206D 10 3/8 -06 350 5100 1400 20400
H1208D 12 1/2 -08 350 5100 1400 20400
H1210D 16 5/8 -10 350 5100 1400 20400
H1212D 19 3/4 -12 350 5100 1400 20400
H1216D 25 1 -16 350 5100 1400 20400
H1220D 31 1.1/4 -20 275 4000 1100 16000
H1224D 38 1.1/2 -24 255 3700 1020 14800
H1232D 51 2 -32 210 3050 840 12200

H12D Hose Dimensions Matched Couplings


PART MINIMUM AVERAGE NOMINAL BITELOK
NO BEND RADIUS WEIGHT HOSE OD ONE-PIECE CRIMP

mm inch kg/m lb/ft mm inch NON-SKIVE SKIVE


H1206D 127 5.0 0,65 0.44 20,2 0.80 T700 SERIES T200 (SKIVE)
H1208D 178 7.0 0,80 0.54 23,8 0.94 T700 SERIES T200 (SKIVE)
H1210D 200 8.0 1,16 0.78 28,2 1.11 T700 SERIES T200 (SKIVE)
H1212D 240 9.5 1,27 0.85 30,7 1.21 T700 SERIES
H1216D 300 12.0 1,91 1.28 38,0 1.50 T700 SERIES
H1220D 400 16.0 2,65 1.78 47,0 1.85 T700 SERIES
H1224D 500 20.0 3,40 2.28 53,5 2.11 T700 SERIES
H1232D 600 24.0 4,50 3.02 66,7 2.63 T700 SERIES
Contact RYCO Hydraulics for Crimp Diameter and Mark or Skive Length for BITELOK Couplings.

Page 44 Q U A L I T Y H O S E A N D F I T T I N G S
H13D – DIEHARD Spiral Hose

DIEHARD H13D
EXTRA ABRASION RESISTANT
EXTREMELY HIGH PRESSURE
FRAS SPIRAL HOSE

Intro
Meets or exceeds the performance requirements of
SAE 100R13, AS 3791 100R13, EN 856 Type R13, ISO 3862 Type R13.
Third Party approvals: ABS, DNV, GL, LR, MED, USCG (see page 22).

Recommended For: Temperature Range:


Extremely high pressure hydraulic oil lines, in applications From -40°C to +121°C (-40°F to +250°F).
where the outside cover of the hose is subject to abrasion For water, emulsions etc. see page 29.
that may cause premature failure of standard hoses. Working Pressure:

Hose
The very high abrasion resistant properties of the cover, Maximum working pressures are based on 4:1 safety factor
combined with the extra high working pressures and (minimum burst to maximum working pressure).
excellent impulse life when tested to SAE 100R13 test
Flame Resistance:
conditions result in, increased service life and minimise
Complies with Flame Resistant and Electrical Resistance
equipment downtime.
(Anti-Static) requirements of Australian Standard AS 2660
Tube: and Methods of Test AS 1180.10B and 13A.
Black, oil resistant synthetic rubber. Meets Flame Resistant Designation “U.S. MSHA” of the US
Reinforcement: Department of Labor, Mine Safety and Health Administration.

Couplings
Sizes -12 & -16: Couplings:
Four alternating layers of spiralled high tensile steel wire. BITELOK NON-SKIVE ONE-PIECE CRIMP
Sizes -20 to -32: T900 Series (sizes -12 to -32) pages 153 to 161.
Six alternating layers of spiralled high tensile steel wire. Assembly Instructions page 404.
Cover: BITELOK SKIVE ONE-PIECE CRIMP
Black, extra abrasion resistant and oil resistant synthetic rubber. T700 Series (sizes -12 to -20) pages 134 to 152.
“FRAS” Flame Resistant and Anti-Static. Assembly Instructions page 405.
The maximum weight loss of the cover under ISO 6945
BITELOK SKIVE TWO-PIECE CRIMP
method of test for abrasion resistance is less than 10% (less
6900K Series (sizes -20 to -32) pages 168 to 169.

Adaptors
than 0,10 g) of that allowed by DIN 20023 and EN 856.
6900T Series (size -32) page 169.
Highly visible layline branding for easy and permanent
Available only as Factory Fitted Hose Assemblies.
identification.
No skiving required with T900 Series BITELOK Crimp Couplings.

H13D Hose Working Pressures 1 bar = 14.5 psi 1 MPa = 10 bar


PART MAXIMUM MINIMUM

Accessories
NO HOSE SIZE ID WORKING PRESSURE BURST PRESSURE

DN inch Dash bar psi bar psi


H1312D 19 3/4 -12 350 5100 1400 20400
H1316D 25 1 -16 350 5100 1400 20400
H1320D 31 1.1/4 -20 350 5100 1400 20400
H1324D 38 1.1/2 -24 350 5100 1400 20400
H1332D 51 2 -32 350 5100 1400 20400
Filters

H13D Hose Dimensions Matched Couplings


PART MINIMUM AVERAGE NOMINAL BITELOK
NO BEND RADIUS WEIGHT HOSE OD ONE-PIECE CRIMP

mm inch kg/m lb/ft mm inch NON-SKIVE SKIVE


Technical

H1312D 240 9.5 1,65 1.11 32,1 1.26 T900 SERIES T700 (SKIVE)
H1316D 300 12.0 2,28 1.53 38,7 1.52 T900 SERIES T700 (SKIVE)
H1320D 419 16.5 3,60 2.42 49,8 1.96 T900 SERIES T700 (SKIVE)
H1324D 500 20.0 4,95 3.33 57,3 2.26 T900 SERIES
H1332D 630 25.0 7,00 4.69 72,0 2.83 T900 SERIES
Contact RYCO Hydraulics for Crimp Diameter and Mark or Skive Length for BITELOK Couplings.

H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 45
H15D – DIEHARD 6,000 psi Spiral Hose

DIEHARD H15D
EXTRA ABRASION RESISTANT
6000 PSI WORKING PRESSURE
FRAS SPIRAL HOSE

Meets or exceeds the performance requirements of


SAE 100R15, ISO 3862 Type R15
Note: H1532D size is not included in the above standards.
Third Party approvals: ABS, DNV, GL, LR, MED, USCG (see page 22).

Recommended For: Temperature Range:


Extremely high pressure hydraulic oil lines, in applications From -40°C to +121°C (-40°F to +250°F).
where the outside cover of the hose is subject to abrasion For water, emulsions, etc. see page 29.
that may cause premature failure of standard hoses.
Working Pressure:
Maximum Working Pressure of 420 bar/6,000 psi in all sizes.
Maximum working pressures are based on 4:1 safety factor
The very high abrasion resistant properties of the cover,
(minimum burst to maximum working pressure).
combined with the extra high working pressures and
excellent impulse life when tested to SAE 100R15 test Flame Resistance:
conditions result in, increased service life and minimise Complies with Flame Resistant and Electrical Resistance
equipment downtime. (Anti-Static) requirements of Australian Standard AS 2660
and Methods of Test AS 1180.10B and 13A.
Tube:
Meets Flame Resistant Designation. ”U.S. MSHA” of the US
Black, oil resistant rubber. (Neoprene).
Department of Labor, Mine Safety and Health Administration.
Reinforcement:
Couplings:
Four layers of alternated, spiralled high tensile steel wire for
BITELOK INTERLOK SKIVE TWO-PIECE CRIMP
sizes -12 & -16.
6900N Series (sizes -12 to -32) pages 162 to 166.
Six layers of alternated, spiralled high tensile steel wire for
Internal and External Skiving equipment required.
sizes -20 & -32.
Assembly instructions page 408.
Cover: BITELOK NON-SKIVE ONE-PIECE CRIMP
Black, extra abrasion resistant and oil resistant synthetic rubber. T900 Series (sizes -16 and -20) pages 153 to 161.
“FRAS” Flame Resistant and Anti-Static. Assembly Instructions page 404.
The maximum weight loss of the cover under ISO 6945
method of test for abrasion resistance is less than 10% (less
than 0,10 g) of that allowed by DIN 20023 and EN 856.
Highly visible layline branding for easy and permanent
identification.
No skiving required with T900 Series BITELOK Crimp Couplings.

H15D Hose Working Pressures 1 bar = 14.5 psi 1 MPa = 10 bar


PART MAXIMUM MINIMUM
NO HOSE SIZE ID WORKING PRESSURE BURST PRESSURE

DIN inch Dash bar psi bar psi


H1512D 19 3/4 -12 420 6000 1680 24000
H1516D 25 1 -16 420 6000 1680 24000
H1520D 31 1.1/4 -20 420 6000 1680 24000
H1524D 38 1.1/2 -24 420 6000 1680 24000
H1532D 51 2 -32 420 6000 1680 24000

H15D Hose Dimensions Matched Couplings


PART MINIMUM AVERAGE NOMINAL INTERLOK 6900N BITELOK
NO BEND RADIUS WEIGHT HOSE OD TWO-PIECE CRIMP ONE-PIECE CRIMP

mm inch kg/m lb/ft mm inch INSERT FERRULE NON-SKIVE


H1512D 265 10.5 1,50 1.01 32,0 1.26 900N 6900N-12
H1516D 330 13.0 2,10 1.41 38,2 1.50 900N 6900N-16 T900 SERIES
H1520D 445 17.5 3,60 2.42 49,8 1.96 900N 6900N-20 T900 SERIES
H1524D 530 21.0 5,10 3.43 57,2 2.25 900N 6900N-24
H1532D 600 23.6 6,70 4.50 71,8 2.83 900N 6900N-32

Contact RYCO Hydraulics for Crimp Diameter and Internal and External Skive Lengths for RYCO Interlok 6900N Two-Piece Couplings.

Page 46 Q U A L I T Y H O S E A N D F I T T I N G S
T2S – SLIDER Non-Skive Hose

SLIDER T2S
EXTREMELY ABRASION RESISTANT
2 WIRE BRAID HOSE

Meets or exceeds the performance requirements of SAE 100R2AT,

Intro
AS 3791 100R2AT, DIN 20022-2SN, EN 853 Type 2SN, ISO 1436 Type 2AT.
Third Party approvals: ABS, DNV, GL, LR, MED, USCG (see page 21).

Recommended For: Temperature Range:


High pressure hydraulic oil lines in applications where the From -40°C to +100°C (-40°F to +212°F).
outside cover of the hose is subjected to sliding abrasion For water, emulsions etc. see page 29.
that may cause premature failure of standard hoses. Working Pressure:
The extremely high abrasion resistant properties of the Maximum working pressures are based on 4:1 safety factor

Hose
polyethylene sheathed cover, combined with the high (minimum burst to maximum working pressure).
working pressures and excellent impulse life when tested
to EN 853 Type 2SN/SAE 100R2AT test conditions result in, Flame Resistance:
increased service life and minimise equipment downtime. Complies with Flame Resistant requirements of Australian
Standard AS 2660 and Method of Test AS 1180.10B.
Tube: Meets Flame Resistant Designation “U.S. MSHA” of the US
Black, oil resistant synthetic rubber. (Nitrile). Department of Labor, Mine Safety and Health Administration.
Reinforcement: Couplings:
Two braids of high tensile steel wire.

Couplings
BITELOK NON-SKIVE ONE-PIECE CRIMP
Cover: T200 Series (sizes -4 to -20) pages 102 to 123.
Black, abrasion resistant and oil resistant rubber sheathed T700 Series (sizes -6 to -32) pages 134 to 152.
with a layer of extremely abrasion resistant polyethylene. Assembly Instructions page 404.
The weight loss of the cover under ISO 6945 method of test
for abrasion resistance is less than 0.2% (less than 0,001 g) of
that allowed by DIN 20022-2SN and EN 853 Type 2SN.
Highly visible layline branding for easy and permanent
identification.
No skiving required with T200 & T700 Series BITELOK Crimp

Adaptors
Couplings.

T2S Hose Working Pressures 1 bar = 14.5 psi 1 MPa = 10 bar


PART MAXIMUM MINIMUM
NO HOSE SIZE ID WORKING PRESSURE BURST PRESSURE

DIN inch Dash bar psi bar psi


T24S 6 1/4 -04 420 6000 1680 24000
T26S 10 3/8 -06 350 5100 1400 20400

Accessories
T28S 12 1/2 -08 350 5100 1400 20400
T210S 16 5/8 -10 250 3600 1000 14500
T212S 19 3/4 -12 215 3100 860 12400
T216S 25 1 -16 167 2400 670 9600
T220S 31 1.1/4 -20 125 1800 500 7200
T224S 38 1.1/2 -24 90 1300 360 5200
T232S 51 2 -32 80 1150 320 4600

T2S Hose Dimensions Matched Couplings


Filters

PART MINIMUM AVERAGE NOMINAL BITELOK


NO BEND RADIUS WEIGHT HOSE OD ONE-PIECE CRIMP

mm inch kg/m lb/ft mm inch NON-SKIVE


T24S 100 4.0 0,39 0.26 15,0 0.59 T200
T26S 127 5.0 0,56 0.38 19,0 0.75 T200 T700
T28S 178 7.0 0,66 0.44 22,0 0.87 T200 T700
Technical

T210S 200 8.0 0,80 0.54 25,2 0.99 T200 T700


T212S 240 9.5 0,96 0.65 29,1 1.15 T200 T700
T216S 300 12.0 1,37 0.92 37,7 1.48 T200 T700
T220S 419 16.5 2,03 1.36 48,0 1.89 T200 T700
T224S 500 20.0 2,75 1.85 54,4 2.14 T700
T232S 600 24.0 3,48 2.35 67,3 2.65 T700
Contact RYCO Hydraulics for Crimp Diameter and Mark Length for BITELOK Couplings.

C O N N E C T I N G P A R T N E R S H I P S Page 47
H12S – SLIDER Spiral Hose

SLIDER H12S
EXTREMELY ABRASION RESISTANT
VERY HIGH PRESSURE
SPIRAL HOSE

Meets or exceeds the performance requirements of


SAE 100R12, AS 3791 100R12, EN 856 Type R12,
EN 856 Type 4SP (-12 and above), ISO 3862 Type R12.
Third Party approvals: ABS, DNV, GL, LR, MED, USCG (see page 22).
Recommended For: Temperature Range:
Very high pressure hydraulic oil lines, in applications where From -40°C to +121°C (-40°F to +250°F).
the outside cover of the hose is subject to sliding abrasion For water, emulsions etc. see page 29.
that may cause premature failure of standard hoses.
Working Pressure:
The extremely high abrasion resistant properties of the
Maximum working pressures are based on 4:1 safety factor
polyethylene sheathed cover, combined with the extra high
(minimum burst to maximum working pressure).
working pressures and excellent impulse life when tested to
SAE 100R12 test conditions result in, increased service life Flame Resistance:
and minimise equipment downtime. Complies with Flame Resistant requirements of Australian
Standard AS 2660 and Method of Test AS 1180.10B.
Tube:
Meets Flame Resistant Designation “U.S. MSHA” of the US
Black, oil resistant synthetic rubber.
Department of Labor, Mine Safety and Health Administration.
Reinforcement: Couplings:
Four alternating layers of spiralled high tensile steel wire. BITELOK NON-SKIVE ONE-PIECE CRIMP
Cover: T700 Series (sizes -06 to -32) pages 134 to 152.
Black, abrasion resistant and oil resistant rubber sheathed Assembly Instructions page 404.
with a layer of extremely abrasion resistant polyethylene. BITELOK SKIVE ONE-PIECE CRIMP
The maximum weight loss of the cover under ISO 6945 T200 Series (sizes -06 to -10) pages 102 to 123.
method of test for abrasion resistance is less than 0.2% Assembly Instructions page 405.
(less than 0,002 g) of that allowed by DIN 20023
and EN 856.
Highly visible layline branding for easy and permanent
identification.
No skiving required with T700 Series BITELOK Crimp Couplings.
H12S Hose Working Pressures 1 bar = 14.5 psi 1 MPa = 10 bar
PART MAXIMUM MINIMUM
NO HOSE SIZE ID WORKING PRESSURE BURST PRESSURE

DN inch Dash bar psi bar psi


H1206S 10 3/8 -06 350 5100 1400 20400
H1208S 12 1/2 -08 350 5100 1400 20400
H1210S 16 5/8 -10 350 5100 1400 20400
H1212S 19 3/4 -12 350 5100 1400 20400
H1216S 25 1 -16 350 5100 1400 20400
H1220S 31 1.1/4 -20 275 4000 1100 16000
H1224S 38 1.1/2 -24 255 3700 1020 14800
H1232S 51 2 -32 210 3050 840 12200
H12S Hose Dimensions Matched Couplings
PART MINIMUM AVERAGE NOMINAL BITELOK
NO BEND RADIUS WEIGHT HOSE OD ONE-PIECE CRIMP

mm inch kg/m lb/ft mm inch NON-SKIVE SKIVE


H1206S 127 5.0 0,65 0.44 20,2 0.80 T700 SERIES T200 (SKIVE)
H1208S 178 7.0 0,80 0.54 23,8 0.94 T700 SERIES T200 (SKIVE)
H1210S 200 8.0 1,16 0.78 28,2 1.11 T700 SERIES T200 (SKIVE)
H1212S 240 9.5 1,27 0.85 30,7 1.21 T700 SERIES
H1216S 300 12.0 1,91 1.28 38,0 1.50 T700 SERIES
H1220S 400 16.0 2,65 1.78 47,0 1.85 T700 SERIES
H1224S 500 20.0 3,40 2.28 53,5 2.11 T700 SERIES
H1232S 600 24.0 4,50 3.02 66,7 2.63 T700 SERIES
Contact RYCO Hydraulics for Crimp Diameter and Mark or Skive Length for BITELOK Couplings.

Page 48 Q U A L I T Y H O S E A N D F I T T I N G S
H13S – SLIDER Spiral Hose

SLIDER H13S
EXTREMELY ABRASION RESISTANT
EXTREMELY HIGH PRESSURE
SPIRAL HOSE

Intro
Meets or exceeds the performance requirements of
SAE 100R13, AS 3791 100R13, EN 856 Type R13, ISO 3862 Type R13.

Recommended For: Temperature Range:


Extremely high pressure hydraulic oil lines, in applications From -40°C to +121°C (-40°F to +250°F).
where the outside cover of the hose is subject to sliding For water, emulsions etc. see page 29.
abrasion that may cause premature failure of standard hoses.
Working Pressure:

Hose
The extremely high abrasion resistant properties of the
Maximum working pressures are based on 4:1 safety factor
polyethylene sheathed cover, combined with the extra high
(minimum burst to maximum working pressure).
working pressures and excellent impulse life when tested to
SAE 100R13 test conditions result in, increased service life Flame Resistance:
and minimise equipment downtime. Complies with Flame Resistant requirements of Australian
Standard AS 2660 and Method of Test AS 1180.10B.
Tube:
Meets Flame Resistant Designation “U.S. MSHA” of the US
Black, oil resistant synthetic rubber.
Department of Labor, Mine Safety and Health Administration.
Reinforcement:

Couplings
Couplings:
Sizes -12 & -16. BITELOK NON-SKIVE ONE-PIECE CRIMP
Four alternating layers of spiralled high tensile steel wire. T900 Series (sizes -12 to -32) pages 153 to 161.
Sizes -20 to -32: Assembly Instructions page 404.
Six alternating layers of spiralled high tensile steel wire.
BITELOK SKIVE ONE-PIECE CRIMP
Cover: T700 Series (sizes -12 to -20) pages 134 to 152.
Black, abrasion resistant and oil resistant rubber sheathed Assembly Instructions page 405.
with a layer of extremely abrasion resistant polyethylene. BITELOK SKIVE TWO-PIECE CRIMP
The maximum weight loss of the cover under ISO 6945 6900K Series (sizes -20 to -32) pages 168 to 169.
method of test for abrasion resistance is less than 0.2% (less 6900T Series (size -32) page 169.

Adaptors
than 0,002 g) of that allowed by DIN 20023 and EN 856. Available only as Factory Fitted Hose Assemblies.
Highly visible layline branding for easy and permanent
identification.
No skiving required with T900 Series BITELOK Crimp Couplings.

H13S Hose Working Pressures 1 bar = 14.5 psi 1 MPa = 10 bar

Accessories
PART MAXIMUM MINIMUM
NO HOSE SIZE ID WORKING PRESSURE BURST PRESSURE

DN inch Dash bar psi bar psi


H1312S 19 3/4 -12 350 5100 1400 20400
H1316S 25 1 -16 350 5100 1400 20400
H1320S 31 1.1/4 -20 350 5100 1400 20400
H1324S 38 1.1/2 -24 350 5100 1400 20400
H1332S 51 2 -32 350 5100 1400 20400
Filters

H13S Hose Dimensions Matched Couplings


PART MINIMUM AVERAGE NOMINAL BITELOK
NO BEND RADIUS WEIGHT HOSE OD ONE-PIECE CRIMP

mm inch kg/m lb/ft mm inch NON-SKIVE SKIVE


Technical

H1312S 240 9.5 1,65 1.11 32,1 1.26 T900 SERIES T700 (SKIVE)
H1316S 300 12.0 2,28 1.53 38,7 1.52 T900 SERIES T700 (SKIVE)
H1320S 419 16.5 3,60 2.42 49,8 1.96 T900 SERIES T700 (SKIVE)
H1324S 500 20.0 4,95 3.33 57,3 2.26 T900 SERIES
H1332S 630 25.0 7,00 4.69 72,0 2.83 T900 SERIES
Contact RYCO Hydraulics for Crimp Diameter and Mark or Skive Length for BITELOK Couplings.

H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 49
RQP1 – SURVIVOR Non-Skive Hose

SURVIVOR RQP1
HIGH TEMPERATURE, MULTI FLUID
1 WIRE BRAID HOSE

Meets or exceeds the performance requirements of SAE 100R1AT,


AS 3791 100R1AT, DIN 20022-1SN, EN 853 Type 1SN, ISO 1436 Types R1AT & 1SN.
Third Party approvals: ABS, DNV, GL, LR, MED, USCG (see page 22).

Recommended For: Working Pressure:


High pressure hydraulic oil applications where pressure or Maximum working pressures are based on 4:1 safety factor
temperature requirements exceed the performance (minimum burst to maximum working pressure).
requirements of SAE 100R1AT and DIN 20022-1SN, or
Flame Resistance:
where resistance to phosphate ester** fluid is required.
Meets Flame Resistant Designation “U.S. MSHA” of the US
May be used with compressed air if cover of hose is
Department of Labor, Mine Safety and Health Administration.
perforated (pin-pricked) and additional Safety Devices are used.
Complies with Flame Resistant requirements of Australian
Tube: Standard AS 2660 and Method of Test AS 1180.10B.
Black, synthetic rubber, specifically compounded for
Couplings:
temperature resistance and multi fluid resistance.
BITELOK NON-SKIVE ONE-PIECE CRIMP
Reinforcement: T200 Series (sizes -4 to -16) pages 102 to 123.
One braid of high tensile steel wire. T700 Series (sizes -6 to -16) pages 134 to 152.
Assembly Instructions page 404.
Cover:
Blue, oil resistant and abrasion resistant synthetic rubber. FIELD ATTACHABLE NON-SKIVE*
No skiving required with T200 & T700 Series BITELOK Crimp K Series (sizes -4 to -16) pages 202 to 219
Couplings and K Series Field Attachable Couplings*. Assembly Instructions page 402.

Temperature Range:
From -40°C to +150°C (-40°F to +302°F).
For water, water/oil emulsions, diesel fuels, glycol, air, and
some phosphate esters** see page 29.
**Not suitable for use with aerospace type phosphate
esters such as Monsanto Skydrol 500B, Stauffer Aero-Safe
2300W and Chevron Hy-jet IV.

RQP1 Hose Working Pressures 1 bar = 14.5 psi 1 MPa = 10 bar


PART MAXIMUM MINIMUM
NO HOSE SIZE ID WORKING PRESSURE* BURST PRESSURE

DN inch Dash bar psi bar psi


RQP14 6 1/4 -04 225 3250 900 13000
RQP15 8 5/16 -05 215 3120 860 12480
RQP16 10 3/8 -06 180 2600 720 10400
RQP18 12 1/2 -08 160 2300 640 9200
RQP110 16 5/8 -10 130 1900 520 7600
RQP112 19 3/4 -12 120 1740 480 6960
RQP116 25 1 -16 90 1300 360 5200

RQP1 Hose Dimensions Matched Couplings


PART MINIMUM AVERAGE NOMINAL FIELD ATTACHABLE BITELOK
NO BEND RADIUS WEIGHT HOSE OD K SERIES* ONE-PIECE CRIMP

mm inch kg/m lb/ft mm inch INSERT FERRULE NON-SKIVE


RQP14 100 4.0 0,24 0.16 13,4 0.53 600 SERIES K00-04 T200
RQP15 114 4.5 0,27 0.18 15,0 0.59 T200
RQP16 127 5.0 0,34 0.23 17,4 0.69 600 SERIES K00-06 T200 T700
RQP18 178 7.0 0,44 0.30 20,5 0.81 600 SERIES K00-08 T200 T700
RQP110 200 8.0 0,51 0.34 23,7 0.93 600 SERIES K00-10 T200 T700
RQP112 240 9.5 0,64 0.43 27,6 1.09 600 SERIES K00-12 T200 T700
RQP116 300 12.0 0,98 0.66 35,7 1.41 600 SERIES K00-16 T200 T700
*Field Attachable Couplings should not be used on RQP1 Hose at maximum working pressure when Contact RYCO Hydraulics for Crimp Diameter
temperature exceeds 121˚C (250˚F). Field Attachable Couplings may be used on RQP1 Hose at over 121˚C and Mark Length for BITELOK Couplings.
but at reduced working pressure. Contact RYCO Hydraulics for more information.

Page 50 Q U A L I T Y H O S E A N D F I T T I N G S
RQP2 – SURVIVOR Non-Skive Hose

SURVIVOR RQP2
HIGH TEMPERATURE, MULTI FLUID
2 WIRE BRAID HOSE

Meets or exceeds the performance requirements of SAE 100R2AT,

Intro
AS 3791 100R2AT, DIN 20022-2SN, EN 853 Type 2SN, ISO 1436 Types R2AT & 2SN.
Third Party approvals: ABS, DNV, GL, LR, MED, USCG (see page 23).
Recommended For: Working Pressure:
High pressure hydraulic oil applications where pressure or Maximum working pressures are based on 4:1 safety factor
temperature requirements exceed the performance (minimum burst to maximum working pressure).
requirements of SAE 100R2AT and DIN 20022-2SN, or where
resistance to phosphate ester** fluid is required. Flame Resistance:
May be used with compressed air if cover of hose is Meets Flame Resistant Designation “U.S. MSHA” of the US
perforated (pin-pricked) and additional Safety Devices are used. Department of Labor, Mine Safety & Health Administration.
Complies with Flame Resistant requirements of Australian

Hose
Tube: Standard AS 2660 & Method of Test AS 1180.10B.
Black, synthetic rubber, specifically compounded for Couplings:
temperature resistance and multi fluid resistance. BITELOK NON-SKIVE ONE-PIECE CRIMP
Reinforcement: T200 Series (sizes -4 to -20) pages 102 to 123.
Two braids of high tensile steel wire. T700 Series (sizes -6 to -32) pages 134 to 152.
Cover: Assembly Instructions page 404.
Blue, oil resistant and abrasion resistant synthetic rubber. FIELD ATTACHABLE NON-SKIVE*
No skiving required with T200 & T700 Series BITELOK Crimp L Series (sizes -4 to -20) pages 202 to 219.

Couplings
Couplings and L Series Field Attachable Couplings*. Assembly Instructions page 402.
Temperature Range: FIELD ATTACHABLE SKIVE*
From -40°C to +150°C (-40°F to +302°F). B Series*** (sizes -24 and -32) pages 202 to 219.
For water, water/oil emulsions, diesel fuels, glycol, air, and Assembly Instructions page 403.
some phosphate esters** see page 29.
**Not suitable for use with aerospace type phosphate
esters such as Monsanto Skydrol 500B, Stauffer Aero-Safe
2300W and Chevron Hy-jet IV.

RQP2 Hose Working Pressures 1 bar = 14.5 psi 1 MPa = 10 bar

Adaptors
PART MAXIMUM MINIMUM
NO HOSE SIZE ID WORKING PRESSURE* BURST PRESSURE

DN inch Dash bar psi bar psi


RQP24 6 1/4 -04 400 5800 1600 23200
RQP25 8 5/16 -05 350 5100 1400 20400
RQP26 10 3/8 -06 350 5100 1400 20400
RQP28 12 1/2 -08 300 4350 1200 17400

Accessories
RQP210 16 5/8 -10 250 3600 1000 14500
RQP212 19 3/4 -12 215 3100 860 12400
RQP216 25 1 -16 167 2400 670 9600
RQP220 31 1.1/4 -20 150 2175 600 8700
RQP224 38 1.1/2 -24 100 1450 400 5800
RQP232 51 2 -32 90 1300 360 5200
RQP2 Hose Dimensions Matched Couplings
PART MINIMUM AVERAGE NOMINAL B SERIES*** FIELD ATTACHABLE BITELOK
NO BEND RADIUS WEIGHT HOSE OD SKIVE LENGTH L (& B) SERIES* ONE-PIECE CRIMP
Filters

mm inch kg/m lb/ft mm inch mm INSERT FERRULE NON-SKIVE


RQP24 100 4.0 0,39 0.26 15,0 0.59 600 SERIES L00-04 T200
RQP25 114 4.5 0,45 0.30 16,6 0.65 T200
RQP26 127 5.0 0,53 0.36 19,0 0.75 600 SERIES L00-06 T200 T700
RQP28 178 7.0 0,65 0.44 22,0 0.87 600 SERIES L00-08 T200 T700
RQP210 200 8.0 0,77 0.52 25,2 0.99 600 SERIES L00-10 T200 T700
Technical

RQP212 240 9.5 0,93 0.62 29,1 1.15 600 SERIES L00-12 T200 T700
RQP216 300 12.0 1,38 0.93 37,7 1.48 600 SERIES L00-16 T200 T700
RQP220 419 16.5 2,03 1.36 48,0 1.89 600 SERIES L00-20 T200 T700
RQP224 500 20.0 2,30 1.55 54,4 2.14 53 600 SERIES ***B00-24 T700
RQP232 600 24.0 3,16 2.12 67,3 2.65 58 600 SERIES ***B00-32 T700
*Field Attachable Couplings should not be used on RQP2 Hose at maximum ***When using B Series Field Attachable Couplings on RQP2 Series Hose,
working pressure when temperature exceeds 121˚C (250˚F). Field Attachable cover of hose must be skived at ends.
Couplings may be used on RQP2 Hose at over 121˚C but at reduced working Contact RYCO Hydraulics for Crimp Diameter and Mark Length for BITELOK
pressure. Contact RYCO Hydraulics for more information. Couplings.
C O N N E C T I N G P A R T N E R S H I P S Page 51
RQP5 – SURVIVOR Polyester Cover Hose

SURVIVOR RQP5
HIGH TEMPERATURE
POLYESTER BRAID COVER HOSE

Meets or exceeds the performance requirements of


SAE 100R5, SAE J1402 Type AII (up to -12 size), AS 3791 100R5.
Third Party approvals: MED, USCG - Hydraulic and Fuel Systems, DoT (see page 23).

Recommended For: Reinforcement:


Medium to high pressure hydraulic oil applications, or Polyester inner braid covered with one braid of high tensile
where resistance to phosphate ester** fluid is required. The steel wire.
small bend radius, temperature resistance and light weight Cover:
of RYCO RQP5 hose make it suitable for under the bonnet Blue polyester braid. Skiving of cover is not required.
automotive/trucking applications including hydraulic oil, Temperature Range:
diesel fuel, lubrication oil and transmission oil coolers. From -40°C to +150°C (-40°F to +302°F).
Sizes RQP54 to RQP512 also comply with SAE J1402 Type AII For water, water/oil emulsions, diesel fuels, glycol, air, and
”Automotive Air Brake Hose” for use in truck ”air brake some phosphate esters** see page 29.
systems including flexible connections from frame to axle,
tractor to trailer, trailer to trailer, and other unshielded air **Not suitable for use with aerospace type phosphate
lines that are exposed to potential pull or impact”. esters such as Monsanto Skydrol 500B, Stauffer Aero-Safe
RQP5 may be used with compressed air if maximum 2300W and Chevron Hy-jet IV.
working pressure is reduced by 30%. Working Pressure:
RQP5 hose is normally used where there is minimal abrasion SAE 100R5 maximum working pressures are based on 4:1
to the outside cover. If abrasion is likely, support the hose safety factor (SAE 100R5 minimum burst to SAE 100R5
away from the source of abrasion using mounting clamps, maximum working pressure).
or protect with RWA Wire Armour or RSG Spiral Guard. Couplings:
RQP5 is a reduced bore hose. It has a similar Inside Diameter FIELD ATTACHABLE NON-SKIVE
to steel or copper tubing of the same nominal (Outside V Series (sizes -4 to -32) pages 188 to 201.
Diameter) size. See page 189 for Branding Information. Assembly Instructions page 402.
Tube: BITELOK NON-SKIVE ONE-PIECE CRIMP
Black, synthetic rubber, specifically compounded for T400 Series (Sizes -4 to -12) pages 124 to 133.
temperature resistance and multi fluid resistance. Assembly Instructions page 404.
RQP5 Working Pressures 1 bar = 14.5 psi 1 MPa = 10 bar
PART HOSE SIZE SAE 100 R5 MAXIMUM SAE 100R5 MINIMUM
NO ACTUAL ID NOMINAL WORKING PRESSURE* VACUUM RATING BURST PRESSURE*
DN inch Dash bar psi mmHg inHg bar psi
RQP54 5 3/16 0.19 -04 210 3050 710 28 840 12200
RQP55 6 1/4 0.25 -05 210 3050 710 28 840 12200
RQP56 8 5/16 0.31 -06 155 2250 710 28 620 9000
RQP58 10 13/32 0.41 -08 138 2000 710 28 552 8000
RQP510 12 1/2 0.50 -10 121 1750 710 28 484 7000
RQP512 16 5/8 0.63 -12 103 1500 710 28 414 6000
RQP516 22 7/8 0.88 -16 55 800 510 20 221 3200
RQP520 28 1.1/8 1.12 -20 43 625 510 20 172 2500
RQP524 35 1.3/8 1.38 -24 35 500 380 15 140 2000
RQP532 46 1.13/16 1.81 -32 24 350 280 11 98 1400
*IMPORTANT NOTE: MAXIMUM WORKING PRESSURE and MINIMUM BURST and Proof Pressure of 300 psi (20,7 bar) for all sizes, and reduced Minimum
PRESSURE shown above relate to SAE 100R5 specification and hose used Bend Radii as shown below. RQP54 to RQP512 comply with SAE J1402
in non Air Brake applications. For Air Brake applications, SAE J1402 Type AII Minimum Bend Radius at SAE J1402 pressures, and SAE 100R5 Minimum
Air Brake Hose specification requires Minimum Burst Pressure 900 psi (62,1 bar) Bend Radius at SAE 100R5 working pressures.

RQP5 Dimensions Matched Couplings


SAE 100R5 SAE J1402
PART MINIMUM MINIMUM AVERAGE NOMINAL FIELD ATTACHABLE BITELOK
NO BEND RADIUS* BEND RADIUS* WEIGHT HOSE OD V SERIES ONE-PIECE CRIMP
mm inch mm inch kg/m lb/ft mm inch INSERT FERRULE COUPLING NON-SKIVE
RQP54 75 3.0 51 2.0 0,23 0.15 13,2 0.52 6xx-03 V00-04 Vxx-03 T400-03
RQP55 85 3.3 64 2.5 0,26 0.17 14,8 0.58 6xx-04 V00-05 Vxx-04 T400-04
RQP56 100 4.0 76 3.0 0,30 0.20 17,2 0.68 6xx-05 V00-06 Vxx-05 T400-05
RQP58 117 4.6 89 3.5 0,36 0.24 19,4 0.76 6xx-06 V00-08 Vxx-06 T400-06
RQP510 140 5.5 102 4.0 0,53 0.36 23,4 0.92 6xx-08 V00-10 Vxx-08 T400-08
RQP512 165 6.5 114 4.5 0,65 0.44 27,4 1.08 6xx-10 V00-12 Vxx-10 T400-10
RQP516 187 7.4 0,63 0.42 31,4 1.24 6xx-14 V00-16 Vxx-14
RQP520 229 9.0 0,90 0.60 38,1 1.50 6xx-18 V00-20 Vxx-18
RQP524 267 10.5 1,00 0.67 44,5 1.75 6xx-22 V00-24 Vxx-22
RQP532 337 13.3 1,48 0.99 56,3 2.22 6xx-29 V00-32 Vxx-29
Contact RYCO Hydraulics for Crimp Diameter and Mark Length for BITELOK Couplings.
Page 52 Q U A L I T Y H O S E A N D F I T T I N G S
RQP6 – SURVIVOR High Temperature Push-On Hose

SURVIVOR RQP6
HIGH TEMPERATURE
1 TEXTILE BRAID HOSE

Meets or exceeds the performance requirements of

Intro
SAE 100R6, AS 3791 100R6, DIN 20021-1TE, ISO 4079 Type 1.

Recommended For: Flame Resistance:


Hydraulic oil lines, transmission oil cooler lines, glycol Meets Flame Resistance Designation “U.S. MSHA” of the US
antifreeze solutions, water, diesel fuels and air. Department of Labor, Mine Safety and Health Administration.
Complies with Flame Resistant requirement of Australian
Tube:
Standard AS 2660 and Method of Test AS 1180.10B.
Black, oil resistant synthetic rubber. (Nitrile).
Couplings:

Hose
Reinforcement:
800 Series Push-On pages 177 to 181.
One textile braid.
Assembly instructions page 407.
Cover: RQP6 Hose simply pushes on to 800 Series Couplings, and
Blue, oil resistant and abrasion resistant synthetic rubber. for Static Working Pressures up to 50% of Maximum Static
Temperature Range: Working Pressures a clamp is not required.
Petroleum base hydraulic oils & transmission oils: For diesel fuel and other potentially dangerous, or critical
-40°C to +125°C (-40°F to +257°F) constant, and up to applications such as transmission oil cooler lines, and for
Static Working Pressures above 50% of maximum; a clamp

Couplings
+135°C (+275°F) intermittent (up to 10% of operating time).
Air: -40°C to +100°C (-40°F to +212°F) around the hose is required.
Diesel fuels: -40°C to +71°C (-40°F to +160°F). Do not overtighten clamp as this will damage hose.
For water, glycol antifreeze solutions, emulsions etc. see page 29. Factory crimped couplings are also available in some sizes.
Contact RYCO Hydraulics for more information.
Working Pressure:
RQP6 Hose, and 800 Series Push-On Fittings, are
recommended for use in systems with Static Working
Pressures (constant loads without pressure spikes) only.
They are not recommended for vibration or pressure
surge applications.

Adaptors
RQP6 Hose should not be used at both maximum working
pressure and maximum temperature simultaneously.

RQP6 Hose Specifications 1 bar = 14.5 psi 1 MPa = 10 bar


PART MAXIMUM STATIC MINIMUM VACUUM
NO HOSE SIZE ID WORKING PRESSURE BURST PRESSURE RATING

Accessories
DN inch Dash bar psi bar psi inHg mmHg
RQP64 6 1/4 -04 30 400 120 1600 710 28
RQP65 8 5/16 -05 30 400 120 1600 710 28
RQP66 10 3/8 -06 30 400 120 1600 635 25
RQP68 12 1/2 -08 30 400 120 1600 460 18
RQP610 16 5/8 -10 26 350 105 1400 380 15
RQP612 20 3/4 -12 22 300 88 1200 380 15
Filters

RQP6 Hose Dimensions Matched Couplings


PART MINIMUM AVERAGE NOMINAL PUSH
NO BEND RADIUS WEIGHT HOSE OD ON

mm inch kg/m lb/ft mm inch


RQP64 64 2.5 0,12 0.08 12,7 0.50 800 SERIES
Technical

RQP65 75 3.0 0,15 0.10 14,3 0.56 800 SERIES


RQP66 75 3.0 0,17 0.11 15,9 0.63 800 SERIES
RQP68 102 4.0 0,23 0.15 19,8 0.78 800 SERIES
RQP610 127 5.0 0,29 0.19 23,0 0.91 800 SERIES
RQP612 152 6.0 0,36 0.24 26,4 1.04 800 SERIES

H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 53
T5 – TRUCKER Polyester Cover Hose

TRUCKER T5
POLYESTER BRAID COVER HOSE

Meets or exceeds the performance requirements of


SAE 100R5, SAE J1402 Type AII (up to -12 size), AS 3791 100R5.
Third Party approvals: USCG - Hydraulic Systems, DoT (see page 23).
Recommended For: Reinforcement:
Medium to high pressure hydraulic oil applications. Polyester inner braid covered with one braid of high tensile
The small bend radius, temperature resistance and light steel wire.
weight of RYCO T5 hose make it suitable for under the Cover:
bonnet automotive/trucking applications including hydraulic Black polyester braid. Skiving of cover is not required.
oil, diesel fuel, lubrication oil and transmission oil coolers.
Temperature Range:
Sizes T54 to T512 also comply with SAE J1402 Type AII
From -40°C to +100°C (-40°F to +212°F).
”Automotive Air Brake Hose” for use in truck ”air brake
For water/oil emulsions, diesel fuels and lubricating oils, and
systems including flexible connections from frame to axle,
air see page 29.
tractor to trailer, trailer to trailer, and other unshielded air lines
that are exposed to potential pull or impact”. Working Pressure:
T5 may be used with compressed air if maximum working SAE 100R5 maximum working pressures are based on 4:1
pressure is reduced by 30%. safety factor (SAE 100R5 minimum burst to SAE 100R5
maximum working pressure).
T5 hose is normally used where there is minimal abrasion to
the outside cover. If abrasion is likely, support the hose away Couplings:
from the source of abrasion using mounting clamps, or FIELD ATTACHABLE NON-SKIVE
protect with RWA Wire Armour or RSG Spiral Guard. V Series (sizes -4 to -32) pages 188 to 201.
T5 is a reduced bore hose. It has a similar Inside Diameter Assembly Instructions page 402.
to steel or copper tubing of the same nominal (outside BITELOK NON-SKIVE ONE-PIECE CRIMP
diameter) size. See page 189 for more information. T400 Series (Sizes -4 to -12) pages 124 to 133.
Assembly Instructions page 404.
Tube:
Black, oil resistant synthetic rubber. (Nitrile).
T5 Working Pressures 1 bar = 14.5 psi 1 MPa = 10 bar
PART HOSE SIZE SAE 100 R5 MAXIMUM SAE 100R5 MINIMUM
NO ACTUAL ID NOMINAL WORKING PRESSURE* VACUUM RATING BURST PRESSURE*
DN inch Dash bar psi mmHg inHg bar psi
T54 5 3/16 0.19 -04 210 3050 710 28 840 12200
T55 6 1/4 0.25 -05 210 3050 710 28 840 12200
T56 8 5/16 0.31 -06 155 2250 710 28 620 9000
T58 10 13/32 0.41 -08 138 2000 710 28 552 8000
T510 12 1/2 0.50 -10 121 1750 710 28 484 7000
T512 16 5/8 0.63 -12 103 1500 710 28 414 6000
T516 22 7/8 0.88 -16 55 800 510 20 221 3200
T520 28 1.1/8 1.12 -20 43 625 510 20 172 2500
T524 35 1.3/8 1.38 -24 35 500 380 15 140 2000
T532 46 1.13/16 1.81 -32 24 350 280 11 98 1400
*IMPORTANT NOTE: MAXIMUM WORKING PRESSURE and MINIMUM BURST and Proof Pressure of 300 psi (20,7 bar) for all sizes, and reduced Minimum
PRESSURE shown above relate to SAE 100R5 specification and hose used in Bend Radii as shown below. T54 to T512 comply with SAE J1402 Minimum
non Air Brake applications. For Air Brake applications, SAE J1402 Type AII Bend Radius at SAE J1402 pressures, and SAE 100R5 Minimum Bend
Air Brake Hose specification requires Minimum Burst Pressure 900 psi (62,1 bar) Radius at SAE 100R5 working pressures.

T5 Dimensions Matched Couplings


SAE 100R5 SAE J1402
PART MINIMUM MINIMUM AVERAGE NOMINAL FIELD ATTACHABLE BITELOK
NO BEND RADIUS* BEND RADIUS* WEIGHT HOSE OD V SERIES ONE-PIECE CRIMP
mm inch mm inch kg/m lb/ft mm inch INSERT FERRULE COUPLING NON-SKIVE
T54 75 3.0 51 2.0 0,23 0.15 13,2 0.52 6xx-03 V00-04 Vxx-03 T400-03
T55 85 3.3 64 2.5 0,26 0.17 14,8 0.58 6xx-04 V00-05 Vxx-04 T400-04
T56 100 4.0 76 3.0 0,30 0.20 17,2 0.68 6xx-05 V00-06 Vxx-05 T400-05
T58 117 4.6 89 3.5 0,36 0.24 19,4 0.76 6xx-06 V00-08 Vxx-06 T400-06
T510 140 5.5 102 4.0 0,53 0.36 23,4 0.92 6xx-08 V00-10 Vxx-08 T400-08
T512 165 6.5 114 4.5 0,65 0.44 27,4 1.08 6xx-10 V00-12 Vxx-10 T400-10
T516 187 7.4 0,63 0.42 31,4 1.24 6xx-14 V00-16 Vxx-14
T520 229 9.0 0,90 0.60 38,1 1.50 6xx-18 V00-20 Vxx-18
T524 267 10.5 1,00 0.67 44,5 1.75 6xx-22 V00-24 Vxx-22
T532 337 13.3 1,48 0.99 56,3 2.22 6xx-29 V00-32 Vxx-29
Contact RYCO Hydraulics for Crimp Diameter and Mark Length for BITELOK Couplings.

Page 54 Q U A L I T Y H O S E A N D F I T T I N G S
T1F – FIRE SUPPRESSION Non-Skive Hose

FIRE SUPPRESSION T1F


1 WIRE BRAID HOSE

Meets or exceeds the performance requirements of SAE 100R1AT, AS 3791 100R1AT,

Intro
DIN 20022-1SN, EN 853 Type 1SN, ISO 1436 Types R1AT & 1SN.
Third Party approvals: MED (see page 21).

Recommended For: Temperature Range:


Use in Fire Suppression Systems of off-road vehicles, mining From -40°C to +100°C (-40°F to +212°F).
equipment, stationary engines, etc. Working Pressure:
The hose is coloured red, for easy identification as part of the Maximum working pressures are based on 4:1 safety factor
Fire Suppression System. (minimum burst to maximum working pressure).
Tube:

Hose
Flame Resistance:
Black, synthetic rubber (Nitrile). Resistant to aqueous film Complies with Flame Resistant requirements of Australian
forming foam, dry chemical powder, carbon dioxide, and Standard AS 2660 and Method of Test AS 1180.10B
water based fire extinguishing agents. Meets Flame Resistant Designation “U.S. MSHA” of the US
Reinforcement: Department of Labor, Mine Safety and Health Administration.
One braid of high tensile steel wire. Couplings:
Cover: BITELOK NON-SKIVE ONE-PIECE CRIMP
Red, heat resistant, abrasion resistant and oil resistant rubber. T200 Series (sizes -3 to -12) pages 102 to 123.

Couplings
Flame Resistant to Australian Standard AS 2660 and U.S. T700 Series (sizes -6 to -12) pages 134 to 152.
MSHA requirements. Assembly Instructions page 404.
Highly visible layline branding for easy and permanent FIELD ATTACHABLE NON-SKIVE
identification. K Series (sizes -4 to -12) pages 202 to 219.
No skiving required with T200 & T700 Series BITELOK Assembly Instructions page 402.
Crimp Couplings and K Series Field Attachable Couplings.

Adaptors
T1F Hose Working Pressures 1 bar = 14.5 psi 1 MPa = 10 bar
PART MAXIMUM MINIMUM
NO HOSE SIZE ID WORKING PRESSURE BURST PRESSURE

Accessories
DN inch Dash bar psi bar psi
T13F 5 3/16 -03 250 3600 1000 14500
T14F 6 1/4 -04 225 3250 900 13000
T16F 10 3/8 -06 180 2600 720 10400
T18F 12 1/2 -08 160 2300 640 9200
T112F 19 3/4 -12 105 1500 420 6000
Filters

T1F Hose Dimensions Matched Couplings


PART MINIMUM AVERAGE NOMINAL FIELD ATTACHABLE BITELOK
NO BEND RADIUS WEIGHT HOSE OD K SERIES ONE-PIECE CRIMP

mm inch kg/m lb/ft mm inch INSERT FERRULE NON-SKIVE


T13F 89 3.5 0,21 0.14 11,8 0.46 T200
T14F 100 4.0 0,23 0.15 13,4 0.53 600 SERIES K00-04 T200
Technical

T16F 127 5.0 0,35 0.24 17,4 0.69 600 SERIES K00-06 T200 T700
T18F 178 7.0 0,43 0.29 20,5 0.81 600 SERIES K00-08 T200 T700
T112F 240 9.5 0,65 0.44 27,6 1.09 600 SERIES K00-12 T200 T700
Contact RYCO Hydraulics for Crimp Diameter and Mark Length for BITELOK Couplings.

C O N N E C T I N G P A R T N E R S H I P S Page 55
RTH1 – TEFLON* Hose

TEFLON * RTH1 STAINLESS STEEL BRAID TEFLON* HOSE

Meets or exceeds the performance requirements of SAE 100R14.


RTH112 meets ID and OD requirements of SAE 100R14.
Other sizes have ID and OD different to SAE 100R14.
Third Party approvals: MED, USCG (see page 23).

Recommended For: Working Pressure:


High pressure hydraulic oil lines. Fluids at extremes of SAE 100R14 maximum working pressures are for hydraulic
pressure and temperature. systems with impulsing pressures, and hose that complies
RYCO RTH1 Series Hose Lining is chemically pure, inert and with the SAE Impulse Test requirements at these pressures.
contains no leachable additives. Suitable for use up to 204°C (399°F) at these pressures.
RYCO RTH1 is remarkably resistant to high temperature and Maximum working pressures are based on 4:1 minimum
flame. It has a very high melting point, thermal degradation burst to working pressure safety factor, and are suitable for
threshold and auto-ignition temperature. systems where impulsing pressures are not encountered.
Warning: RTH1 Hose Liner is non-conductive. Do not use
Maximum working pressure is dependant on working
with high velocity fluids and gases, as static electricity may be
temperature. Refer to chart below for working pressure
generated and cause premature failure of hose. If in doubt
correction factors.
contact RYCO Hydraulics technical department.
Percentage of
Tube: Working Working Pressure
TEFLON* (PTFE). Temperature that may be
safely used
Reinforcement & Cover:
One braid of high tensile Grade 304 stainless steel wire. -60°C to +100°C (-76°F to +212°F) 100
Temperature Range: +101°C to +150°C (+214°F to +302°F) 93
From -60°C to +260°C (-76°F to +500°F). (According to +151°C to +200°C (+304°F to +392°F) 85
application).
+201°C to +250°C (+394°F to +482°F) 77
+251°C to +260°C (+484°F to +500°F) 70

Couplings:
TWO-PIECE CRIMP
1100 Series (sizes -4 to -16) pages 172 to 174.
Assembly instructions page 406.

RTH1 Hose Working Pressures 1 bar = 14.5 psi 1 MPa = 10 bar


PART MAXIMUM MINIMUM MAXIMUM SAE 100R14
NO HOSE SIZE ID WORKING PRESSURE BURST PRESSURE WORKING PRESSURE

DN inch Dash bar psi bar psi bar psi


RTH14 6 1/4 -04 170 2450 680 9800 103 1500
RTH16 10 3/8 -06 165 2375 660 9500 103 1500
RTH18 12 1/2 -08 120 1750 485 7000 55 800
RTH110 16 5/8 -10 105 1500 420 6000 55 800
RTH112 19 3/4 -12 85 1250 345 5000 55 800
RTH116 25 1 -16 55 800 220 3200 55 800

RTH1 Hose Dimensions Matched Couplings


PART MINIMUM AVERAGE NOMINAL BITELOK
NO BEND RADIUS WEIGHT HOSE OD TWO-PIECE CRIMP

mm inch kg/m lb/ft mm inch


RTH14 75 3.0 0,12 0.08 9,4 0.37 1100 SERIES
RTH16 125 5.0 0,14 0.09 11,7 0.46 1100 SERIES
RTH18 140 5.5 0,22 0.15 15,4 0.61 1100 SERIES
RTH110 165 6.5 0,28 0.19 18,4 0.72 1100 SERIES
RTH112 200 8.0 0,33 0.22 22,1 0.87 1100 SERIES
RTH116 300 12.0 0,46 0.31 28,6 1.13 1100 SERIES
*DuPont Registered TM Contact RYCO Hydraulics for Crimp Diameter and Mark Length for 1100 Couplings.

Page 56 Q U A L I T Y H O S E A N D F I T T I N G S
PL1 – PUSH-ON Hose

PUSH-ON PL1
1 TEXTILE BRAID HOSE

Intro
Recommended For: Flame Resistance:
Petroleum base hydraulic oils, glycol antifreeze solutions, Meets either Flame Resistance Designation “U.S. MSHA” of
water, diesel fuels, and air. the US Department of Labor, Mine Safety and Health
Administration; or “GL” Germanischer Lloyd. Contact
Tube:

Hose
RYCO Hydraulics for further information.
Black, oil resistant synthetic rubber. (Nitrile).
Couplings:
Reinforcement:
800 Series Push-On pages 177 to 181.
One textile braid.
Assembly instructions page 407.
Cover: PL1 Hose simply pushes on to 800 Series Couplings, and for
Black, oil and abrasion resistant synthetic rubber. Static Working Pressures up to 50% of Maximum Static
Temperature Range: Working Pressures a clamp is not required.
From -40°C to +95°C (-40°F to +203°F). For diesel fuel and other potentially dangerous, or critical

Couplings
For water, water/oil emulsions, diesel fuels, glycol, and air applications, and for Static Working Pressures above 50%
etc. see page 29. of maximum; a clamp around the hose is required.
Do not overtighten clamp as this will damage hose.
Working Pressure: Factory crimped couplings are also available in some sizes.
PL1 Hose, and 800 Series Push-On Fittings, are Contact RYCO Hydraulics for more information.
recommended for use in systems with Static Working
Pressures (constant loads without pressure spikes) only.
They are not recommended for vibration or pressure
surge applications.
PL1 Hose should not be used at both maximum working

Adaptors
pressure and maximum temperature simultaneously.

PL1 Hose Specifications 1 bar = 14.5 psi 1 MPa = 10 bar


PART MAXIMUM STATIC MINIMUM VACUUM
NO HOSE SIZE ID WORKING PRESSURE BURST PRESSURE RATING

Accessories
DN inch Dash bar psi bar psi mmHg inHg
PL14 6 1/4 -04 21 300 84 1200 710 28
PL15 8 5/16 -05 21 300 84 1200 710 28
PL16 10 3/8 -06 21 300 84 1200 635 25
PL18 12 1/2 -08 21 300 84 1200 460 18
PL110 16 5/8 -10 21 300 84 1200 380 15
PL112 19 3/4 -12 21 300 84 1200 380 15
Filters

PL1 Hose Dimensions Matched Couplings


PART MINIMUM AVERAGE NOMINAL
NO BEND RADIUS WEIGHT HOSE OD PUSH ON

mm inch kg/m lb/ft mm inch


PL14 75 3.0 0,12 0.08 12,7 0.50 800 SERIES
Technical

PL15 75 3.0 0,15 0.10 14,3 0.56 800 SERIES


PL16 75 3.0 0,17 0.11 15,9 0.63 800 SERIES
PL18 125 5.0 0,23 0.15 19,8 0.78 800 SERIES
PL110 150 6.0 0,29 0.19 23,0 0.91 800 SERIES
PL112 175 6.9 0,36 0.24 26,4 1.04 800 SERIES

H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 57
SR – Suction and Return Hose

SUCTION SR
SUCTION & RETURN HOSE

Meets or exceeds the performance requirements of


SAE 100R4, AS 3791 100R4 (except SR48).
Third Party approvals: ABS, DNV, GL, LR, MED, USCG (see page 23).

Recommended For: Couplings:


Petroleum and water base hydraulic fluids in suction lines or Working pressure shown is for hose performance capabilities.
in low pressure return lines. Performance of a hose assembly depends on couplings used.
Tube: 1. For Suction Applications, and Low Pressure Delivery
Black, oil resistant synthetic rubber. (Nitrile). (up to 25% of Maximum Working Pressure).
Reinforcement: 3300 SERIES COUPLINGS WITH RSC CLAMP
Textile reinforcement with spiral wire to prevent collapsing. 3300 (sizes -12 to -40) pages 182 to 186.
3300 Series Couplings require a suitable clamp around the
Cover: outside of the hose.
Black, oil resistant and abrasion resistant synthetic rubber. Refer to RYCO RSC Clamps shown below.
Temperature Range: Assembly instructions pages 406.
From -40°C to +100°C (-40°F to +212°F). 2. For Suction Applications, and High Pressure Delivery
For water, emulsions etc. see page 29. (up to 100% of Maximum Working Pressure).
Working Pressure: BITELOK NON-SKIVE ONE-PIECE CRIMP
Maximum working pressures are based on 4:1 safety factor T400 Series (sizes -12 and -16) pages 124 to 133.
(minimum burst to maximum working pressure). Assembly instructions page 404.

SR Hose Specifications 1 bar = 14.5 psi 1 MPa = 10 bar


PART MAXIMUM MINIMUM VACUUM MINIMUM AVERAGE NOMINAL
NO HOSE SIZE ID WORKING PRESSURE BURST PRESSURE RATING BEND RADIUS WEIGHT HOSE OD

DN inch Dash bar psi bar psi mmHg inHg mm kg/m mm


SR12 19 3/4 -12 21 300 84 1200 635 25 125 0,82 31,5
SR16 25 1 -16 17 250 68 1000 635 25 150 1,00 40,0
SR40 63 2.1/2 -40 4,3 62 17 250 635 25 350 2,37 78,5
SR48 76 3 -48 3,9 56 16 225 635 25 450 2,45 90,7
NOTE: For sizes -20, -24 & -32, use RYCO SRF Hose.

CLAMP RECOMMENDED
HOSE CLAMP ADJUSTMENT TIGHTENING
PART PART RANGE TORQUE
NO NO d mm Nm ft.lbf

SR12 RSC-3134 31 to 34 20 15
RSC-3740* 37 to 40 20 15
SR16
RSC-4043* 40 to 43 20 15
SR40 RSC-7379 73 to 79 25 18
SR48 RSC-8591 85 to 91 25 18
*Due to the manufacturing tolerance on outside diameter of the hose and the range of adjustment of the clamp, it is necessary
to confirm correct clamp at time of assembly.

Page 58 Q U A L I T Y H O S E A N D F I T T I N G S
SRF – DEFIANT Compact Suction and Return Hose

DEFIANT SRF
COMPACT
SUCTION & RETURN HOSE

Intro
Meets or exceeds the performance requirements of
SAE 100R4, AS 3791 100R4.

Recommended For: Couplings:


Petroleum and water base hydraulic fluids in suction lines or Working pressure shown is for hose performance capabilities.
in low pressure return lines. Performance of a hose assembly depends on couplings used.
Small bend radius is an advantage in installations where
1. For Suction Applications, and Low Pressure Delivery

Hose
space is minimal. (Tighter Bend Radius than SAE 100R4)
(up to 25% of Maximum Working Pressure).
Tube: 3300 SERIES COUPLINGS WITH RSC CLAMP
Black, oil resistant synthetic rubber. (Nitrile). 3300 (sizes -12 to -32) pages 182 to 186.
Reinforcement: 3300 Series Couplings require a suitable clamp around the
Textile reinforcement with spiral wire to prevent collapsing. outside of the hose.
Refer to RYCO RSC Clamps shown below.
Cover: Assembly instructions pages 406.
Black, oil resistant and abrasion resistant synthetic rubber.
2. For Suction Applications, and High Pressure Delivery

Couplings
Temperature Range: (up to 100% of Maximum Working Pressure).
From -40°C to +100°C (-40°F to +212°F). BITELOK NON-SKIVE ONE-PIECE CRIMP
For water, emulsions etc. see page 29. T400 Series (sizes -12 to -32) pages 124 to 133.
Working Pressure: Assembly instructions page 404.
Maximum working pressures are based on 4:1 safety factor
(minimum burst to maximum working pressure).

Adaptors
SRF Hose Specifications 1 bar = 14.5 psi 1 MPa = 10 bar
PART MAXIMUM MINIMUM VACUUM MINIMUM AVERAGE NOMINAL
NO HOSE SIZE ID WORKING PRESSURE BURST PRESSURE RATING BEND RADIUS WEIGHT HOSE OD

DN inch Dash bar psi bar psi mmHg inHg mm kg/m mm


SRF12 19 3/4 -12 21 300 84 1200 635 25 63 0,82 31,5

Accessories
SRF16 25 1 -16 17 250 68 1000 635 25 75 1,00 40,0
SRF20 31 1.1/4 -20 14 200 56 800 635 25 100 1,19 46,5
SRF24 38 1.1/2 -24 10 150 40 600 635 25 125 1,39 53,1
SRF32 51 2 -32 7 100 28 400 635 25 150 1,94 65,5

CLAMP RECOMMENDED
HOSE CLAMP ADJUSTMENT TIGHTENING
Filters

PART PART RANGE TORQUE


NO NO d mm Nm ft.lbf

SRF12 RSC-3134 31 to 34 20 15
RSC-3740* 37 to 40 20 15
SRF16
RSC-4043* 40 to 43 20 15
RSC-4347* 43 to 47 20 15
SRF20
Technical

RSC-4751* 47 to 51 20 15
SRF24 RSC-5155 51 to 55 20 15
SRF32 RSC-6368 63 to 68 25 18
*Due to the manufacturing tolerance on outside diameter of the hose and the range of adjustment of the clamp, it is necessary
to confirm correct clamp at time of assembly.

C O N N E C T I N G P A R T N E R S H I P S Page 59
TW1 – TORNADO WASHER Hose

TORNADO WASHER TW1


SKIVE HOSE
1 WIRE BRAID

Recommended For: Working Pressure:


Hot Water Pressure Washer Machines. Maximum working pressures are based on 4:1 safety factor
(minimum burst to maximum working pressure).
Tube:
Black synthetic rubber; heat, cleaning chemicals and Couplings:
detergent resistant. BITELOK SKIVE ONE-PIECE CRIMP
T200 Series (sizes -4 to -8) pages 102 to 123.
Reinforcement:
T700 Series (sizes -6 and -8) pages 134 to 152.
One braid of high tensile steel wire.
Assembly Instructions page 405.
Cover:
Grey synthetic rubber; oil, chicken fat and abrasion resistant. Not suitable for use with Field Attachable Couplings.
The cover of TW1 Hose is formulated to resist marking. Common hose couplings used on TW1 Hose include:
Skiving of Cover is required with T200 & T700 Series T202S BSPP Female Live Swivel
BITELOK Crimp Couplings. T294 PW Female
T295 PW Gun Handle Tube.
Temperature Range:
TW1 TORNADO WASHER Hose handles hot water up to Important Note: Although TW1 is constructed to
+155°C (+310°F). SAE 100R1AT dimensions, the cover MUST BE SKIVED
prior to crimping on hose couplings.

TW1 Hose Specifications 1 bar = 14.5 psi 1 MPa = 10 bar


PART MAXIMUM MINIMUM
NO HOSE SIZE ID WORKING PRESSURE BURST PRESSURE

DN inch Dash bar psi bar psi


TW14 6 1/4 -04 210 3050 840 12200
TW15 8 5/16 -05 210 3050 840 12200
TW16 10 3/8 -06 210 3050 840 12200
TW18 12 1/2 -08 210 3050 840 12200

TW1 Hose Dimensions Matched Couplings


PART MINIMUM AVERAGE NOMINAL BITELOK
NO BEND RADIUS WEIGHT HOSE OD ONE-PIECE CRIMP

mm inch kg/m lb/ft mm inch SKIVE SKIVE


TW14 45 1.77 0,21 0.14 13,4 0.53 T200 SERIES
TW15 55 2.17 0,26 0.17 15,0 0.59 T200 SERIES
TW16 60 2.4 0,34 0.23 17,4 0.69 T200 SERIES T700 SERIES
TW18 90 3.5 0,45 0.30 20,6 0.81 T200 SERIES T700 SERIES
Contact RYCO Hydraulics for Crimp Diameter and Skive Length for BITELOK Couplings.

Page 60 Q U A L I T Y H O S E A N D F I T T I N G S
PW2 – PRESSURE WASHER Hose

PRESSURE WASHER PW2 SKIVE HOSE

Intro
2 WIRE BRAID

Recommended For: Working Pressure:


Hot Water Pressure Washer Machines. Maximum working pressures are based on 4:1 safety factor

Hose
(minimum burst to maximum working pressure).
Tube:
Black, heat resistant synthetic rubber. Couplings:
BITELOK SKIVE ONE-PIECE CRIMP
Reinforcement:
T200 Series (sizes -4 to -6) pages 102 to 123.
Two braids of high tensile steel wire.
T700 series (size -6) pages 134 to 152.
Cover: Assembly Instructions page 405.
Black, oil resistant and abrasion resistant synthetic rubber.
The cover of PW2 hose is formulated to resist marking. Not suitable for use with Field Attachable Couplings.

Couplings
Skiving of Cover is required with T200 & T700 Series Common hose couplings used on PW2 Hose include:
BITELOK Crimp Couplings. T202S BSPP Female Live Swivel
T294 PW Female
Temperature Range:
T295 PW Gun Handle Tube.
PW2 PRESSURE WASHER Hose handles hot water up to
(Note: The rated Maximum Working Pressures of T202S
+150°C (+302°F).
Series couplings are lower than the Maximum Working
Pressures of PW2 Series hoses.)
Important Note: Although PW2 is constructed to
SAE 100R2AT dimensions, the cover MUST BE SKIVED

Adaptors
prior to crimping on hose couplings.

PW2 Hose Specifications 1 bar = 14.5 psi 1 MPa = 10 bar

Accessories
PART MAXIMUM MINIMUM
NO HOSE SIZE ID WORKING PRESSURE BURST PRESSURE

DN inch Dash bar psi bar psi


PW24 6 1/4 -04 400 5800 1600 23200
PW25 8 5/16 -05 400 5800 1600 23200
PW26 10 3/8 -06 400 5800 1600 23200
Filters

PW2 Hose Dimensions Matched Couplings


PART MINIMUM AVERAGE NOMINAL BITELOK
NO BEND RADIUS WEIGHT HOSE OD ONE-PIECE CRIMP

mm inch kg/m lb/ft mm inch SKIVE SKIVE


PW24 100 4.0 0,39 0.26 15,0 0.59 T200 SERIES
PW25 114 4.5 0,46 0.31 16,6 0.65 T200 SERIES
Technical

PW26 130 5.0 0,56 0.38 19,0 0.75 T200 SERIES T700 SERIES
Contact RYCO Hydraulics for Crimp Diameter and Skive Length for BITELOK Couplings.

H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 61
RQG1 – LPG Hose

LPG (CLASS D) RQG1


1 WIRE BRAID HOSE

AUSTRALIAN GAS ASSOCIATION Approval No. 5523.


Meets AS/NZS 1869 Class D (2,6 MPa working pressure, +125°C/+257°F max. temperature).

IMPORTANT INFORMATION
RYCO RQG1 Series LPG Hose has Australian Gas Association approval
(AGA approval No. 5523) only when used with RYCO T200 Series BITELOK
One-Piece Non-Skive Crimp Couplings, or RYCO K Series Field Attachables.

Available only as Factory Fitted Hose Assemblies.

Warning: Do not use Field Attachable Couplings for domestic applications.


(This is a requirement of Australian Standard AS/NZS 1869).
For any queries, please contact RYCO Hydraulics Technical Department.

Recommended For: Temperature Range:


Liquified Petroleum Gas and Natural Gas including From -40°C to +125°C (-40°F to +257°F).
automotive applications.
Couplings:
Maximum Working Pressure 2,6 MPa (26 bar, 375 psi).
BITELOK NON-SKIVE ONE-PIECE CRIMP
Tube: T200 Series (sizes -4 to -16) pages 102 to 123.
Black, synthetic rubber. Available only as Factory Fitted Hose Assemblies.
Reinforcement: FIELD ATTACHABLE NON-SKIVE
One braid of high tensile steel wire. K Series (sizes -4 to -16) pages 202 to 219.
Available only as Factory Fitted Hose Assemblies.
Cover:
Blue, abrasion resistant synthetic rubber.
Pin-pricked (perforated).
No skiving required with T200 Series BITELOK Crimp Couplings
and K Series Field Attachable Couplings.

RQG1 Hose Specifications


PART MAXIMUM
NO HOSE SIZE ID WORKING PRESSURE

DN inch Dash MPa psi


RQG14 6 1/4 -04 2,6 375
RQG16 10 3/8 -06 2,6 375
RQG18 12 1/2 -08 2,6 375
RQG110 16 5/8 -10 2,6 375
RQG112 19 3/4 -12 2,6 375
RQG116 25 1 -16 2,6 375

RQG1 Hose Dimensions Matched Couplings


PART MINIMUM AVERAGE NOMINAL FIELD ATTACHABLE BITELOK
NO BEND RADIUS WEIGHT HOSE OD K SERIES ONE-PIECE CRIMP

mm inch kg/m lb/ft mm inch INSERT FERRULE NON-SKIVE


RQG14 100 4.0 0,24 0.16 13,4 0.53 600 SERIES K00-04 T200 SERIES
RQG16 130 5.0 0,34 0.23 17,4 0.69 600 SERIES K00-06 T200 SERIES
RQG18 180 7.0 0,44 0.30 20,5 0.81 600 SERIES K00-08 T200 SERIES
RQG110 200 8.0 0,51 0.34 23,7 0.93 600 SERIES K00-10 T200 SERIES
RQG112 240 9.5 0,64 0.43 27,6 1.09 600 SERIES K00-12 T200 SERIES
RQG116 300 12.0 0,98 0.66 35,7 1.41 600 SERIES K00-16 T200 SERIES

Page 62 Q U A L I T Y H O S E A N D F I T T I N G S
M2G – LPG Hose

LPG (CLASS C) M2G


2 TEXTILE BRAID HOSE

Intro
AUSTRALIAN GAS ASSOCIATION Approval No. 4247.
Meets AS/NZS 1869 Class C (2,6 MPa working pressure, +65°C/+149°F max. temperature).

IMPORTANT INFORMATION
RYCO M2G Series LPG Hose has Australian Gas Association approval
(AGA approval No. 4247) only when used with RYCO T400 Series BITELOK
One-Piece Non-Skive Crimp Couplings, or RYCO 400 Series Field Attachables.

Hose
Available only as Factory Fitted Hose Assemblies.

Warning: Do not use Field Attachable Couplings for domestic applications.


(This is a requirement of Australian Standard AS/NZS 1869).
For any queries, please contact RYCO Hydraulics Technical Department.

Recommended For: Temperature Range:

Couplings
Liquified Petroleum Gas and Natural Gas. From -20°C to +65°C (-4°F to +149°F).
Maximum Working Pressure 2,6 MPa (26 bar, 375 psi). Couplings:
Tube: BITELOK NON-SKIVE ONE-PIECE CRIMP
Black, synthetic rubber. T400 Series (sizes -4 to -12) pages 124 to 133.
Available only as Factory Fitted Hose Assemblies.
Reinforcement:
FIELD ATTACHABLE NON-SKIVE
Two textile braids.
400 Series (sizes -4 to -12) pages 202 to 219.
Cover: Available only as Factory Fitted Hose Assemblies.
Black, abrasion resistant synthetic rubber.

Adaptors
Pin-pricked (perforated).
No skiving required with T400 Series BITELOK Crimp Couplings
and 400 Series Field Attachable Couplings.

M2G Hose Specifications


PART MAXIMUM

Accessories
NO HOSE SIZE ID WORKING PRESSURE

DN inch Dash MPa psi


M24G 6 1/4 -04 2,6 375
M26G 10 3/8 -06 2,6 375
M28G 12 1/2 -08 2,6 375
M212G 19 3/4 -12 2,6 375
Filters

M2G Hose Dimensions Matched Couplings


PART MINIMUM AVERAGE NOMINAL FIELD ATTACHABLE BITELOK
NO BEND RADIUS WEIGHT HOSE OD K SERIES ONE-PIECE CRIMP

mm inch kg/m lb/ft mm inch INSERT FERRULE NON-SKIVE


M24G 75 3.0 0,16 0.11 14,3 0.56 600 SERIES 400-04 T400 SERIES
Technical

M26G 100 4.0 0,28 0.19 19,0 0.75 600 SERIES 400-06 T400 SERIES
M28G 125 5.0 0,41 0.28 23,8 0.94 600 SERIES 400-08 T400 SERIES
M212G 240 9.5 0,65 0.44 31,7 1.25 600 SERIES 400-12 T400 SERIES

C O N N E C T I N G P A R T N E R S H I P S Page 63
M1 – Fuel Line Hose

FUEL LINE M1
1 TEXTILE BRAID HOSE

Meets or exceeds SAE 30R7.

Recommended For:
Multi-purpose hose for use on fuel lines, PCV
and EEC systems, and for fuel return hose
connections on diesel fuel injection systems.
For use with leaded and unleaded petrol, oil,
diesel and other fuels.
WARNING: Do not use for pressure lines on fuel
injected engines or for Cooling System Applications.
Tube:
Black synthetic rubber. (Nitrile).
Reinforcement:
One textile braid.
Cover:
Black, oil resistant synthetic rubber. Resists the effects of
high heat and ozone found in engine compartments.
Temperature Range:
From -40°C to +125°C (-40°F to +257°F).

M1 Hose Specifications 1 bar = 14.5 psi 1 MPa = 10 bar


PART MAXIMUM VACUUM RATING
NO HOSE SIZE ID WORKING PRESSURE AT 20°C (68°F)

DN inch Dash bar psi mmHg inHg


M14 6 1/4 -04 3,5 50 610 24
M15 8 5/16 -05 3,5 50 610 24
M16 10 3/8 -06 3,5 50 610 24

M1 Hose Dimensions
PART MINIMUM AVERAGE NOMINAL
NO BEND RADIUS WEIGHT HOSE OD

mm inch kg/m lb/ft mm inch


M14 75 3.0 0,14 0.09 12,7 0.50
M15 75 3.0 0,17 0.11 14,3 0.56
M16 100 4.0 0,18 0.12 15,9 0.63

Page 64 Q U A L I T Y H O S E A N D F I T T I N G S
M2 – Textile Braid

TEXTILE M2
2 TEXTILE BRAID HOSE

Intro
Meets or exceeds the performance requirements of
SAE 100R3, AS 3791 100R3, DIN 20021-2TE, ISO 4079 Type R3.
Third Party approvals: ABS, DNV, GL, LR, MED, USCG (see page 23).

Recommended For: Working Pressure


Medium pressure hydraulic oil lines, antifreeze solutions, water. Maximum working pressures are based on 4:1 safety factor
(minimum burst to maximum working pressure).
Tube:

Hose
Black, oil resistant synthetic rubber. (Nitrile). Flame Resistance:
Meets Flame Resistant Designation “U.S. MSHA” of the US
Reinforcement:
Department of Labor, Mine Safety and Health Administration.
Two textile braids.
Complies with Flame Resistant requirements of Australian
Cover: Standard AS 2660 and Method of Test AS 1180.10B.
Black, oil resistant and abrasion resistant synthetic rubber.
Couplings:
No skiving required with T400 Series BITELOK Crimp
BITELOK NON-SKIVE ONE-PIECE CRIMP
Couplings and 400 Series Field Attachable Couplings.
T400 Series (sizes -4 to -12) pages 124 to 133.

Couplings
Temperature Range: Assembly Instructions page 404.
From -40°C to +100°C (-40°F to +212°F). FIELD ATTACHABLE NON-SKIVE
For water, emulsions etc. see page 29. 400 Series (sizes -4 to -12) pages 202 to 219.
Assembly Instructions page 402.

Adaptors
M2 Hose Working Pressures 1 bar = 14.5 psi 1 MPa = 10 bar
PART MAXIMUM MINIMUM

Accessories
NO HOSE SIZE ID WORKING PRESSURE BURST PRESSURE

DN inch Dash bar psi bar psi


M24 6 1/4 -04 88 1250 350 5000
M26 10 3/8 -06 79 1125 315 4500
M28 12 1/2 -08 70 1000 280 4000
M212 19 3/4 -12 52 750 210 3000
Filters

M2 Hose Dimensions Matched Couplings


PART MINIMUM AVERAGE NOMINAL FIELD ATTACHABLE BITELOK
NO BEND RADIUS WEIGHT HOSE OD 400 SERIES ONE-PIECE CRIMP

mm inch kg/m lb/ft mm inch INSERT FERRULE NON-SKIVE


M24 75 3.0 0,16 0.11 14,3 0.56 600 SERIES 400-04 T400 SERIES
Technical

M26 100 4.0 0,28 0.19 19,0 0.75 600 SERIES 400-06 T400 SERIES
M28 125 5.0 0,41 0.28 23,8 0.94 600 SERIES 400-08 T400 SERIES
M212 240 9.5 0,65 0.44 31,7 1.25 600 SERIES 400-12 T400 SERIES
Contact RYCO Hydraulics for Crimp Diameter and Mark Length for BITELOK Couplings.

H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 65
FB2 – BARRIER Air Conditioning Hose

BARRIER FB2
2 TEXTILE BRAID HOSE
NYLON BARRIER

Meets or exceeds the performance requirements of SAE J2064 Type C Class II.

Recommended For: Temperature Range:


Automotive air conditioning systems and other refrigeration From -30°C to +125°C (-22°F to +257°F).
and air conditioning systems using refrigerants R12 and R134a.
Couplings:
Also suitable for use with R22 and R114.
1G00 SERIES CRIMP COUPLINGS page 175 and 176.
The internal rubber layer assures coupling integrity and
Assembly instruction page 407.
reduces the risk of refrigerant loss around the couplings, and
the nylon barrier reduces the permeation of refrigerant, to
1G00 Series Crimp Couplings consist of G00 Series Insert
protect the environment.
and 1G00 Series Crimp Ferrule.
FB2 is a reduced bore hose. It has a similar Inside Diameter to
metal tubing of the same nominal size. Use only with 1G00 Series Crimp Ferrules.
For example, 5/8” (OD) tubing has an Inside Diameter of Worm drive hose clamps must not be used with FB2
approximately 1/2”. Hose.
FB210 is also 1/2” Inside Diameter.
Tube:
Black, synthetic rubber internal layer (polychloroprene) with
Nylon Barrier.
Reinforcement:
Two braids of synthetic yarn.
Cover:
Black, oil resistant and abrasion resistant synthetic rubber (EPDM).
No skiving required with 1G00 Series Crimp Couplings.

FB2 Hose Specifications 1 bar = 14.5 psi 1 MPa = 10 bar


PART MAXIMUM MINIMUM
NO HOSE SIZE ID WORKING PRESSURE BURST PRESSURE

DN inch Dash bar psi bar psi


FB26 8 5/16 -06 35 500 140 2000
FB28 10 13/32 -08 35 500 140 2000
FB210 12 1/2 -10 35 500 140 2000

FB2 Hose Dimensions Matched Couplings

PART MINIMUM AVERAGE NOMINAL 1G00


NO BEND RADIUS WEIGHT HOSE OD CRIMP COUPLINGS

mm inch kg/m lb/ft mm inch INSERT FERRULE


FB26 16 0.6 0,28 0.19 19,0 0.75 G00 SERIES 1G00-06
FB28 25 1.0 0,42 0.28 23,0 0.91 G00 SERIES 1G00-08
FB210 32 1.3 0,48 0.32 25,4 1.00 G00 SERIES 1G00-10
Contact RYCO Hydraulics for Crimp Diameter, Crimp Length and Mark Length for 1G00 Couplings.

Page 66 Q U A L I T Y H O S E A N D F I T T I N G S
MP1 – Multi Purpose Hose

MULTI PURPOSE MP1


1 TEXTILE BRAID HOSE

Intro
Recommended For: Working Pressure:
Air, water, petroleum oils, kerosene and fuel oils. Maximum working pressures are based on 4:1 safety factor
(minimum burst to maximum working pressure), and are
Tube:
for the performance of the hose with RYCO T400 Series
Black, oil resistant synthetic rubber (Nitrile).

Hose
BITELOK One-Piece couplings only.
RMA (USA) Class A High Oil Resistance.
Maximum working pressure for a hose assembly with other
Reinforcement: couplings depends on the type of coupling and the type of
One textile braid. clamp used.
MP1 Hose should not be used at maximum working
Cover:
pressure and maximum working temperature
Red, oil resistant and abrasion resistant synthetic rubber
simultaneously.
(Modified Nitrile).
RMA (USA) Class B Medium Oil Resistance. Couplings:

Couplings
BITELOK NON-SKIVE ONE-PIECE CRIMP
Electrical Non-Conductivity:
T400 Series (sizes -4 to -20) pages 124 to 133.
Non-conductive at 1000 volts DC. Meets electrical resistance
Assembly instructions page 404.
of one megohm per inch when subjected to 1000 volts DC.
Incorrect storage and use may adversely affect electrical
properties. Standard industrial hose barbed tails with hose clamps may
also be suitable depending on working pressure required.
Temperature Range: Not suitable for use with RYCO 800 Series Push-On
Air, water, petroleum & lubricating oils: -40°C to +93°C couplings.
(-40°F to +200°F).
Petrol, kerosene, fuel oils: -40°C to +49°C

Adaptors
(-40°F to +120°F).
For continuous service at upper temperature limit, reduce
maximum working pressure by 30%.

MP1 Hose Working Pressures 1 bar = 14.5 psi 1 MPa = 10 bar


PART MAXIMUM MINIMUM
NO HOSE SIZE ID WORKING PRESSURE BURST PRESSURE

Accessories
DN inch Dash bar psi bar psi
MP14 6 1/4 -04 13,8 200 55,2 800
MP16 10 3/8 -06 13,8 200 55,2 800
MP18 12 1/2 -08 13,8 200 55,2 800
MP110 16 5/8 -10 13,8 200 55,2 800
MP112 19 3/4 -12 13,8 200 55,2 800
MP116 25 1 -16 13,8 200 55,2 800
MP120 31 1.1/4 -20 13,8 200 55,2 800
Filters

MP1 Hose Dimensions Matched Couplings


PART MINIMUM AVERAGE NOMINAL BITELOK
NO BEND RADIUS WEIGHT HOSE OD ONE-PIECE CRIMP

mm inch kg/m lb/ft mm inch NON-SKIVE


MP14 50 2.0 0,15 0.10 13,5 0.53 T400 SERIES
Technical

MP16 75 3.0 0,23 0.15 17,5 0.69 T400 SERIES


MP18 100 4.0 0,31 0.21 21,4 0.84 T400 SERIES
MP110 125 5.0 0,43 0.29 25,4 1.00 T400 SERIES
MP112 125 5.0 0,49 0.33 28,6 1.13 T400 SERIES
MP116 200 8.0 0,80 0.54 37,3 1.47 T400 SERIES
MP120 250 10.0 1,00 0.67 43,9 1.73 T400 SERIES
Contact RYCO Hydraulics for Crimp Diameter and Mark Length for BITELOK Couplings.

C O N N E C T I N G P A R T N E R S H I P S Page 67
RT7 – SPIDERLINE Hose

SPIDERLINE RT7
Meets or exceeds the performance requirements
(except electrical non-conductivity tests) of
SAE 100R7, AS 3791 100R7, EN 855 Type R7.
Note: RT72 size is not included in the above standards.
Recommended For: Cover:
High pressure hydraulic oil lines; pilot lines; greasing and Black, oil and abrasion resistant thermoplastic (Polyurethane).
lubrication lines; and some pneumatic and water lines.
Temperature Range:
Suitable for use with mineral, vegetable and most ester
From -40°C to +95°C (-40°F to +203°F).
based hydraulic fluids.
Heat and hydrolysis stabilised for use with water based Working Pressure:
hydraulic fluids up to +70°C (+158°F). Maximum working pressures are based on 4:1 safety factor
Suitable for use with some gases, fluids and chemicals (minimum burst to maximum working pressure).
(contact RYCO Hydraulics Technical Department).
Couplings:
Cover is perforated (pin-pricked) for use with air and gases.
RT72 to RT712:
RYCO RT7 Series Hose has lighter weight and more
BITELOK NON-SKIVE ONE-PIECE CRIMP
compact outside diameter than wire braided rubber
T400 Series (sizes -2 to -12) pages 124 to 133.
SAE 100R1AT hose.
Assembly Instructions page 404.
Smooth inner tube for high flow rate; and smooth, easily
cleaned cover. NOTE: Special Assembly Procedures required for RT72
The polyester or nylon reinforcement gives RT7 Hose Hose. Contact RYCO Hydraulics Technical Department for
excellent corrosion and fatigue resistance, and low further information.
elongation of ±2% at maximum dynamic working pressure.
Tube:
RT72:
Oil resistant seamless thermoplastic (Polyester).
RT73 to RT712:
Oil resistant seamless thermoplastic (Nylon).
Reinforcement:
RT72:
One braid of synthetic yarn (Polyester).
RT73 to RT712:
One or two braids of synthetic yarn (Nylon).

RT7 Hose Working Pressures 1 bar = 14.5 psi 1 MPa = 10 bar


PART MAXIMUM MINIMUM
NO HOSE SIZE ID WORKING PRESSURE BURST PRESSURE

DN inch Dash bar psi bar psi


RT72 3 1/8 -02 210 3050 840 12200
RT73 5 3/16 -03 210 3050 840 12200
RT74 6 1/4 -04 190 2750 760 11000
RT76 10 3/8 -06 155 2250 620 9000
RT78 12 1/2 -08 138 2000 552 8000
RT712 19 3/4 -12 86 1250 345 5000

RT7 Hose Dimensions Matched Couplings


PART MINIMUM AVERAGE NOMINAL BITELOK
NO BEND RADIUS WEIGHT HOSE OD ONE-PIECE CRIMP

mm inch kg/m lb/ft mm inch NON-SKIVE


RT72 38 1.5 0,05 0.03 8,2 0.32 T400 SERIES
RT73 89 3.5 0,07 0.05 10,5 0.41 T400 SERIES
RT74 100 4.0 0,09 0.06 12,6 0.50 T400 SERIES
RT76 125 5.0 0,15 0.10 16,5 0.65 T400 SERIES
RT78 178 7.0 0,24 0.16 21,2 0.83 T400 SERIES
RT712 240 9.5 0,30 0.20 26,7 1.05 T400 SERIES
Contact RYCO Hydraulics for Crimp Diameter and Mark Length for BITELOK Couplings.

Page 68 Q U A L I T Y H O S E A N D F I T T I N G S
RT7N – ISOLATOR Non-Conductive Hose

ISOLATOR RT7N

Intro
Meets or exceeds the performance requirements
(including electrical non-conductivity tests) of
SAE 100R7, AS 3791 100R7, EN 855 Type R7.

Recommended For: Cover:


High pressure hydraulic oil lines where electrical non- Orange, oil and abrasion resistant thermoplastic (Polyurethane).
conductivity is required (for use in applications where there Cover is unperforated.
is potential for contact with high voltage sources).
Temperature Range:

Hose
Suitable for use with mineral, vegetable and most ester
From -40°C to +95°C (-40°F to +203°F).
based hydraulic fluids.
Heat and hydrolysis stabilised for use with water based Working Pressure:
hydraulic fluids up to +70°C (+158°F). Maximum working pressures are based on 4:1 safety factor
Smooth inner tube for high flow rate; and smooth, easily (minimum burst to maximum working pressure).
cleaned cover.
Couplings:
The polyester reinforcement gives RT7N Hose excellent
BITELOK NON-SKIVE ONE-PIECE CRIMP
corrosion and fatigue resistance, and low elongation of
T400 Series (sizes -4 to -12) pages 124 to 133.
±2% at maximum dynamic working pressure.

Couplings
Assembly Instructions page 404.
Electrical Non-Conductivity:
Meets non-conductivity requirements of SAE 100R7,
AS 3791 100R7, EN 855 Type 7 (maximum leakage does
not exceed 50 µA when subjected to 75 kV/305 mm or 250
kV/m for 5 minutes). Incorrect storage and use, particularly
that leading to oil or moisture entering the reinforcement,
may adversely affect electrical properties.
Tube:

Adaptors
White, oil resistant seamless thermoplastic (Polyester).
Reinforcement:
One or two braids of synthetic yarn (Polyester).

RT7N Hose Working Pressures 1 bar = 14.5 psi 1 MPa = 10 bar

Accessories
PART MAXIMUM MINIMUM
NO HOSE SIZE ID WORKING PRESSURE BURST PRESSURE

DN inch Dash bar psi bar psi


RT74N 6 1/4 -04 190 2750 760 11000
RT76N 10 3/8 -06 155 2250 620 9000
RT78N 12 1/2 -08 138 2000 552 8000
RT712N 19 3/4 -12 86 1250 345 5000
Filters

RT7N Hose Dimensions Matched Couplings


PART MINIMUM AVERAGE NOMINAL BITELOK
NO BEND RADIUS WEIGHT HOSE OD ONE-PIECE CRIMP

mm inch kg/m lb/ft mm inch NON-SKIVE


RT74N 100 4.0 0,09 0.06 12,6 0.50 T400 SERIES
RT76N 125 5.0 0,15 0.10 16,5 0.65 T400 SERIES
Technical

RT78N 178 7.0 0,22 0.15 20,6 0.81 T400 SERIES


RT712N 240 9.5 0,33 0.22 26,7 1.05 T400 SERIES
Contact RYCO Hydraulics for Crimp Diameter and Mark Length for BITELOK Couplings.

H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 69
RT7T – SPIDERLINE TWIN Hose

SPIDERLINE TWIN RT7T


Meets or exceeds the performance requirements
(except electrical non-conductivity tests) of
SAE 100R7, AS 3791 100R7, EN 855 Type R7.

Recommended For: Cover:


RYCO RT7T SPIDERLINE TWIN Hose consists of two RT7 Black, oil and abrasion resistant thermoplastic (Polyurethane).
Series Hoses of the same size, permanently joined together
Temperature Range:
in a flat compact form that can be easily reeled onto payout
From -40°C to +95°C (-40°F to +203°F).
and return reels on forklifts and cranes.
It is also used on dispensing equipment and other Working Pressure:
applications requiring two hoses. Maximum working pressures are based on 4:1 safety factor
Suitable for use with mineral, vegetable and most ester (minimum burst to maximum working pressure).
based hydraulic fluids.
Couplings:
Heat and hydrolysis stabilised for use with water based
BITELOK NON-SKIVE ONE-PIECE CRIMP
hydraulic fluids up to +70°C (+158°F).
T400 Series (sizes -4 to -8) pages 124 to 133.
Suitable for use with some gases, fluids and chemicals
Assembly instructions pages 404 and 409.
(contact RYCO Hydraulics Technical Department).
Cover is perforated (pin-pricked) for use with air and gases.
Smooth inner tube for high flow rate; and smooth, easily
cleaned cover.
The nylon reinforcement gives RT7T Hose excellent
corrosion and fatigue resistance, and low elongation of
±2% at maximum dynamic working pressure.
Tube:
Oil resistant seamless thermoplastic (Nylon).
Reinforcement:
One or two braids of synthetic yarn (Nylon).

RT7T Hose Working Pressures 1 bar = 14.5 psi 1 MPa = 10 bar


PART MAXIMUM MINIMUM
NO HOSE SIZE ID WORKING PRESSURE BURST PRESSURE

DN inch Dash bar psi bar psi


RT74T 6 1/4 -04 190 2750 760 11000
RT76T 10 3/8 -06 155 2250 620 9000
RT78T 12 1/2 -08 138 2000 552 8000

RT7T Hose Dimensions Matched Couplings


PART MINIMUM AVERAGE NOMINAL BITELOK
NO BEND RADIUS WEIGHT HOSE OD ONE-PIECE CRIMP

mm inch kg/m lb/ft mm inch NON-SKIVE


RT74T 100 4.0 0,18 0.12 12,6 (x 2 OFF) 0.50 (x 2 OFF) T400 SERIES
RT76T 125 5.0 0,30 0.20 16,5 (x 2 OFF) 0.65 (x 2 OFF) T400 SERIES
RT78T 178 7.0 0,48 0.32 21,2 (x 2 OFF) 0.83 (x 2 OFF) T400 SERIES
Contact RYCO Hydraulics for Crimp Diameter and Mark Length for BITELOK Couplings.

Page 70 Q U A L I T Y H O S E A N D F I T T I N G S
RT7TN – ISOLATOR TWIN Hose

ISOLATOR TWIN RT7TN

Intro
Meets or exceeds the performance requirements
(including electrical non-conductivity tests) of
SAE 100R7, AS 3791 100R7, EN 855 Type R7.

Recommended For: Tube:


RYCO RT7TN ISOLATOR TWIN Hose consists of two RT7N White, oil resistant seamless thermoplastic (Polyester).
Series Hoses of the same size, permanently joined together
Reinforcement:
in a flat compact form that can be easily reeled onto payout

Hose
One or two braids of synthetic yarn (Polyester).
and return reels on forklifts and cranes. It is also used for
hydraulic powered hand tools, such as loppers and chain Cover:
saws, and other applications requiring two hoses. Orange, oil and abrasion resistant thermoplastic (Polyurethane).
RT7TN is used where electrical non-conductivity is required Cover is unperforated.
(for use in applications where there is potential for contact
Temperature Range:
with high voltage sources).
From -40°C to +95°C (-40°F to +203°F).
Suitable for use with mineral, vegetable and most ester
based hydraulic fluids. Working Pressure:

Couplings
Heat and hydrolysis stabilised for use with water based Maximum working pressures are based on 4:1 safety factor
hydraulic fluids up to +70°C (+158°F). (minimum burst to maximum working pressure).
Suitable for use with some gases, fluids and chemicals
(contact RYCO Hydraulics Technical Department). Couplings:
Smooth inner tube for high flow rate; and smooth, easily BITELOK NON-SKIVE ONE-PIECE CRIMP
cleaned cover. T400 Series (sizes -4 to -8) pages 124 to 133.
The polyester reinforcement gives RT7TN Hose excellent Assembly instructions pages 404 and 409.
corrosion and fatigue resistance, and low elongation of
±2% at maximum dynamic working pressure.

Adaptors
Electrical Non-Conductivity:
Meets non-conductivity requirements of SAE 100R7, AS
3791 100R7, EN 855 Type 7 (maximum leakage does not
exceed 50 µA when subjected to 75 kV/305 mm or
250 kV/m for 5 minutes). Incorrect storage and use,
particularly that leading to oil or moisture entering the
reinforcement, may adversely affect electrical properties.

Accessories
RT7TN Hose Working Pressures 1 bar = 14.5 psi 1 MPa = 10 bar
PART MAXIMUM MINIMUM
NO HOSE SIZE ID WORKING PRESSURE BURST PRESSURE

DN inch Dash bar psi bar psi


RT74TN 6 1/4 -04 190 2750 760 11000
RT76TN 10 3/8 -06 155 2250 620 9000
Filters

RT78TN 12 1/2 -08 138 2000 552 8000

RT7TN Hose Dimensions Matched Couplings


PART MINIMUM AVERAGE NOMINAL BITELOK
NO BEND RADIUS WEIGHT HOSE OD ONE-PIECE CRIMP

mm inch kg/m lb/ft mm inch NON-SKIVE


Technical

RT74TN 100 4.0 0,18 0.12 12,6 (x 2 OFF) 0.50 (x 2 OFF) T400 SERIES
RT76TN 125 5.0 0,30 0.20 16,5 (x 2 OFF) 0.65 (x 2 OFF) T400 SERIES
RT78TN 178 7.0 0,45 0.30 20,6 (x 2 OFF) 0.81 (x 2 OFF) T400 SERIES
Contact RYCO Hydraulics for Crimp Diameter and Mark Length for BITELOK Couplings.

C O N N E C T I N G P A R T N E R S H I P S Page 71
RT8 – SPIDERLINE Hose

SPIDERLINE RT8
Meets or exceeds the performance requirements
(except electrical non-conductivity tests) of
SAE 100R8, AS 3791 100R8, EN 855 Type R8.

Recommended For: Cover:


High pressure hydraulic oil lines; pilot lines; greasing and Black, oil and abrasion resistant thermoplastic (Polyurethane).
lubrication lines; and some pneumatic and water lines.
Temperature Range:
Suitable for use with mineral, vegetable and most ester
From -40°C to +95°C (-40°F to +203°F).
based hydraulic fluids.
Heat and hydrolysis stabilised for use with water based Working Pressure:
hydraulic fluids up to +70°C (+158°F). Maximum working pressures are based on 4:1 safety factor
Suitable for use with some gases, fluids and chemicals (minimum burst to maximum working pressure).
(contact RYCO Hydraulics Technical Department).
Couplings:
Cover is perforated (pin-pricked) for use with air and gases.
BITELOK NON-SKIVE ONE-PIECE CRIMP
RYCO RT8 Series Hose has lighter weight and more
T400 Series (sizes -4 to -8) page 124 to 133.
compact outside diameter than wire braided rubber
Assembly Instructions page 404.
SAE 100R1AT hose.
Smooth inner tube for high flow rate; and smooth, easily
cleaned cover.
The aramid reinforcement gives RT8 Hose excellent
corrosion and fatigue resistance, and low elongation of
±2% at maximum dynamic working pressure.
Tube:
Oil resistant seamless thermoplastic (Nylon).
Reinforcement:
One or two braids of synthetic yarn (Aramid).

RT8 Hose Working Pressures 1 bar = 14.5 psi 1 MPa = 10 bar


PART MAXIMUM MINIMUM
NO HOSE SIZE ID WORKING PRESSURE BURST PRESSURE

DN inch Dash bar psi bar psi


RT84 6 1/4 -04 345 5000 1380 20000
RT86 10 3/8 -06 276 4000 1105 16000
RT88 12 1/2 -08 241 3500 965 14000

RT8 Hose Dimensions Matched Couplings


PART MINIMUM AVERAGE NOMINAL BITELOK
NO BEND RADIUS WEIGHT HOSE OD ONE-PIECE CRIMP

mm inch kg/m lb/ft mm inch NON-SKIVE


RT84 100 4.0 0,09 0.04 12,6 0.50 T400 SERIES
RT86 125 5.0 0,13 0.09 16,5 0.65 T400 SERIES
RT88 178 7.0 0,21 0.14 20,6 0.81 T400 SERIES
Contact RYCO Hydraulics for Crimp Diameter and Mark Length for BITELOK Couplings.

Page 72 Q U A L I T Y H O S E A N D F I T T I N G S
RT8N– ISOLATOR Hose

ISOLATOR RT8N

Intro
Meets or exceeds the performance requirements
(including electrical non-conductivity tests) of
SAE 100R8, AS 3791 100R8, EN 855 Type R8.

Recommended For: Cover:


High pressure hydraulic oil lines where electrical non- Orange, oil and abrasion resistant thermoplastic (Polyurethane).
conductivity is required (for use in applications where there Cover is unperforated.
is potential for contact with high voltage sources).
Temperature Range:

Hose
Suitable for use with mineral, vegetable and most ester
From -40°C to +95°C (-40°F to +203°F).
based hydraulic fluids.
Heat and hydrolysis stabilised for use with water based Working Pressure:
hydraulic fluids up to +70°C (+158°F). Maximum working pressures are based on 4:1 safety factor
Smooth inner tube for high flow rate; and smooth, easily (minimum burst to maximum working pressure).
cleaned cover.
Couplings:
The aramid reinforcement gives RT8N Hose excellent
BITELOK NON-SKIVE ONE-PIECE CRIMP
corrosion and fatigue resistance, and low elongation of
T400 Series (sizes -4 to -8) pages 124 to 133.
±2% at maximum dynamic working pressure.

Couplings
Assembly Instructions page 404.
Electrical Non-Conductivity:
Meets non-conductivity requirements of SAE 100R8,
AS 3791 100R8, EN 855 Type 8 (maximum leakage does
not exceed 50 µA when subjected to 75 kV/305 mm or 250
kV/m for 5 minutes). Incorrect storage and use, particularly
that leading to oil or moisture entering the reinforcement,
may adversely affect electrical properties.
Tube:

Adaptors
White, oil resistant seamless thermoplastic (Polyester).
Reinforcement:
One or two braids of synthetic yarn (Aramid).

RT8N Hose Working Pressures 1 bar = 14.5 psi 1 MPa = 10 bar

Accessories
PART MAXIMUM MINIMUM
NO HOSE SIZE ID WORKING PRESSURE BURST PRESSURE

DN inch Dash bar psi bar psi


RT84N 6 1/4 -04 345 5000 1380 20000
RT86N 10 3/8 -06 276 4000 1105 16000
RT88N 12 1/2 -08 241 3500 965 14000
Filters

RT8N Hose Dimensions Matched Couplings


PART MINIMUM AVERAGE NOMINAL BITELOK
NO BEND RADIUS WEIGHT HOSE OD ONE-PIECE CRIMP

mm inch kg/m lb/ft mm inch NON-SKIVE


RT84N 100 4.0 0,09 0.04 12,6 0.50 T400 SERIES
Technical

RT86N 125 5.0 0,13 0.09 16,5 0.65 T400 SERIES


RT88N 178 7.0 0,21 0.14 20,6 0.81 T400 SERIES
Contact RYCO Hydraulics for Crimp Diameter and Mark Length for BITELOK Couplings.

H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 73
RT8T – SPIDERLINE TWIN Hose

SPIDERLINE TWIN RT8T


Meets or exceeds the performance requirements
(except electrical non-conductivity tests) of
SAE 100R8, AS 3791 100R7, EN 855 Type R8.

Recommended For: Cover:


RYCO RT8T SPIDERLINE TWIN Hose consists of two RT8 Black, oil and abrasion resistant thermoplastic (Polyurethane).
Series Hoses of the same size, permanently joined together
Temperature Range:
in a flat compact form that can be easily reeled onto payout
From -40°C to +95°C (-40°F to +203°F).
and return reels on forklifts and cranes.
It is also used on dispensing equipment and other Working Pressure:
applications requiring two hoses. Maximum working pressures are based on 4:1 safety factor
Suitable for use with mineral, vegetable and most ester (minimum burst to maximum working pressure).
based hydraulic fluids.
Couplings:
Heat and hydrolysis stabilised for use with water based
BITELOK NON-SKIVE ONE-PIECE CRIMP
hydraulic fluids up to +70°C (+158°F).
T400 Series (sizes -4 to -8) pages 124 to 133.
Suitable for use with some gases, fluids and chemicals
Assembly instructions pages 404 and 409.
(contact RYCO Hydraulics Technical Department).
Cover is perforated (pin-pricked) for use with air and gases.
Smooth inner tube for high flow rate; and smooth, easily
cleaned cover.
The aramid reinforcement gives RT8T Hose excellent
corrosion and fatigue resistance, and low elongation of
±2% at maximum dynamic working pressure.
Tube:
Oil resistant seamless thermoplastic (Nylon).
Reinforcement:
One or two braids of synthetic yarn (Aramid).

RT8T Hose Working Pressures 1 bar = 14.5 psi 1 MPa = 10 bar


PART MAXIMUM MINIMUM
NO HOSE SIZE ID WORKING PRESSURE BURST PRESSURE

DN inch Dash bar psi bar psi


RT84T 6 1/4 -04 345 5000 1380 20000
RT86T 10 3/8 -06 276 4000 1105 16000
RT88T 12 1/2 -08 241 3500 965 14000

RT8T Hose Dimensions Matched Couplings


PART MINIMUM AVERAGE NOMINAL BITELOK
NO BEND RADIUS WEIGHT HOSE OD ONE-PIECE CRIMP

mm inch kg/m lb/ft mm inch NON-SKIVE


RT84T 100 4.0 0,18 0.08 12,6 (x 2 OFF) 0.50 (x 2 OFF) T400 SERIES
RT86T 125 5.0 0,26 0.18 16,5 (x 2 OFF) 0.65 (x 2 OFF) T400 SERIES
RT88T 178 7.0 0,42 0.28 20,6 (x 2 OFF) 0.81 (x 2 OFF) T400 SERIES
Contact RYCO Hydraulics for Crimp Diameter and Mark Length for BITELOK Couplings.

Page 74 Q U A L I T Y H O S E A N D F I T T I N G S
RT8TN – ISOLATOR TWIN Hose

ISOLATOR TWIN RT8TN

Intro
Meets or exceeds the performance requirements
(including electrical non-conductivity tests) of
SAE 100R8, AS 3791 100R7, EN 855 Type R8.

Recommended For: Tube:


RYCO RT8TN ISOLATOR TWIN Hose consists of two RT8N White, oil resistant seamless thermoplastic (Polyester).
Series Hoses of the same size, permanently joined together
Reinforcement:
in a flat compact form that can be easily reeled onto payout

Hose
One or two braids of synthetic yarn (Aramid).
and return reels on forklifts and cranes. It is also used for
hydraulic powered hand tools, such as loppers and chain Cover:
saws, and other applications requiring two hoses. Orange, oil and abrasion resistant thermoplastic (Polyurethane).
RT8TN is used where electrical non-conductivity is required Cover is unperforated.
(for use in applications where there is potential for contact
Temperature Range:
with high voltage sources).
From -40°C to +95°C (-40°F to +203°F).
Suitable for use with mineral, vegetable and most ester
based hydraulic fluids. Working Pressure:

Couplings
Heat and hydrolysis stabilised for use with water based Maximum working pressures are based on 4:1 safety factor
hydraulic fluids up to +70°C (+158°F). (minimum burst to maximum working pressure).
Suitable for use with some gases, fluids and chemicals
(contact RYCO Hydraulics Technical Department). Couplings:
Smooth inner tube for high flow rate; and smooth, easily BITELOK NON-SKIVE ONE-PIECE CRIMP
cleaned cover. T400 Series (sizes -4 to -8) pages 124 to 133.
The aramid reinforcement gives RT8TN Hose excellent Assembly instructions pages 404 and 409.
corrosion and fatigue resistance, and low elongation of
±2% at maximum dynamic working pressure.

Adaptors
Electrical Non-Conductivity:
Meets non-conductivity requirements of SAE 100R8, AS
3791 100R8, EN 855 Type 8 (maximum leakage does not
exceed 50 µA when subjected to 75 kV/305 mm or
250 kV/m for 5 minutes). Incorrect storage and use,
particularly that leading to oil or moisture entering the
reinforcement, may adversely affect electrical properties.

Accessories
RT8TN Hose Working Pressures 1 bar = 14.5 psi 1 MPa = 10 bar
PART MAXIMUM MINIMUM
NO HOSE SIZE ID WORKING PRESSURE BURST PRESSURE

DN inch Dash bar psi bar psi


RT84TN 6 1/4 -04 345 5000 1380 20000
RT86TN 10 3/8 -06 276 4000 1105 16000
Filters

RT88TN 12 1/2 -08 241 3500 965 14000

RT8TN Hose Dimensions Matched Couplings


PART MINIMUM AVERAGE NOMINAL BITELOK
NO BEND RADIUS WEIGHT HOSE OD ONE-PIECE CRIMP

mm inch kg/m lb/ft mm inch NON-SKIVE


Technical

RT84TN 100 4.0 0,18 0.08 12,6 (x 2 OFF) 0.50 (x 2 OFF) T400 SERIES
RT86TN 125 5.0 0,26 0.18 16,5 (x 2 OFF) 0.65 (x 2 OFF) T400 SERIES
RT88TN 178 7.0 0,42 0.28 20,6 (x 2 OFF) 0.81 (x 2 OFF) T400 SERIES
Contact RYCO Hydraulics for Crimp Diameter and Mark Length for BITELOK Couplings.

C O N N E C T I N G P A R T N E R S H I P S Page 75
Hose Protection – RWA Wire Armour

WIRE ARMOUR RWA


Recommended For: Assembly Instructions:
Protection for Hose Cover in arduous operating conditions; Slide RWA Wire Armour over hose after first end of hose
especially against abrasion and deep gouges, thus assembly is completed. Then complete second end of hose
prolonging the life of the Hose. assembly.
Construction: Standard Length:
Spring Steel Wire; galvanised for corrosion protection. 6 metres (19.7 ft) in all sizes.
Temperature Range:
Suitable for use with all RYCO Hoses at their published
temperature ranges.

HOSE SERIES
PART NOMINAL ID T1A T2A T3KA H12A H13A RQP5
NO mm inch T1D T2D T3KD DF2A H12D H13D HSPA HSHA H15D TXA2D TJ2D RQP1 RQP2 T5

RWA-12 12 0.47
RWA-16 16 0.63 -4,-5 -4 -4,-5 -4 -4 -4,-5 -4 -4,-5
RWA-20 20 0.78 -6 -5 -6,-8 -6 -04 -6 -5 -6
RWA-21 21 0.83 -6 -6 -6 -8
RWA-23 23 0.91 -8 -8 -8 -06 -06 -8 -8 -8
RWA-27 27 1.06 -10 -10 -10 -08 -08 -10 -10
RWA-30 30 1.19 -12 -10 -12 -12 -10 -10 -12 -10 -12
RWA-31 31 1.22 -12 -10 -12 -12
RWA-34 34 1.34 -16 -12 -12 -12 -12 -12 -16
RWA-39 39 1.52 -16 -16
RWA-41 41 1.61 -16 -16 -16 -16 -16 -16 -16 -16 -16 -20
RWA-49 49 1.93 -20 -20 -20 -20 -20 -20 -24
RWA-56 56 2.20 -24 -24 -24 -20 -24 -20 -24
RWA-61 61 2.40 -24 -24 -32
RWA-68 68 2.68 -32 -32 -32 -32 -32
RWA-75 75 2.95 -32 -32

HOSE SERIES
PART NOMINAL ID T1F SR RT7 RT8
NO mm inch RQP6 TW1 PL1 RTH1 SRF PW2 RQG1 M2G M1 M2 FB2 MP1 RT7N RT8N

RWA-12 12 0.47 -4 -2,-3


RWA-16 16 0.63 -4,-5 -4,-5 -4,-5 -6,-8 -4 -4 -4 -4,-5 -4 -4 -4 -4
RWA-20 20 0.78 -6 -6 -6 -5 -6 -6 -6 -6 -6
RWA-21 21 0.83 -8 -8 -10 -6 -6 -6 -6
RWA-23 23 0.91 -8 -8 -8 -8 -8 -8
RWA-27 27 1.06 -10 -10 -12 -10 -8 -8 -10 -10
RWA-30 30 1.19 -12 -12 -12 -12 -12 -12
RWA-31 31 1.22 -16
RWA-34 34 1.34 -12 -12
RWA-39 39 1.52 -12
RWA-41 41 1.61 -16 -16 -16
RWA-49 49 1.93 -20 -20
RWA-56 56 2.20 -24
RWA-61 61 2.40
RWA-68 68 2.68 -32
RWA-75 75 2.95

Page 76 Q U A L I T Y H O S E A N D F I T T I N G S
Hose Protection – RSG/RSGY/RSGF Spiral Guard

SPIRAL GUARD RSG (Black)


RSGY
(Yellow)
RSGF
(FRAS)

Intro
Recommended For: Size Selection:
Lightweight, cost-effective protection of hoses and cables The tables below show RYCO Spiral Guard size selection for

Hose
from abrasion and impact. It can also be used to bundle a tight fit on the hose. Due to the Spiral Guard expanding
hoses together in groups. to fit the hose, extra length of Spiral Guard must be allowed.
RSGF meets Flame Resistance Designation “U.S. MSHA” of the This extra length can be estimated as follows:
US Department of Labor, Mine Safety and Health Administration. T26A Nominal OD = 19,0 mm (see chart on page 79)
Construction: RSG-20L Nominal ID = 15,0 mm (from chart below)
Polyethylene plastic spiral, with rounded edges to protect Estimated length of RSG-20L to cover 2,3 metres of T26A
hose cover. RSG Black; RSGY Yellow; RSGF FRAS (Dark Grey). 19,0
= x 2,3 m = 2,91 metres
Polyethylene is not affected by exposure to air, water, 15,0

Couplings
hydraulic oil and many other fluids. How to Order:
Temperature Range: Complete the Part Number:
From -40°C to +120°C (-40°F to +248°F). RSG-16L, RSGY-75L, RSGF-50L etc.
Assembly Instructions: Sizes -16L to -90L: 20 m (65.6 ft) coils or cut to length.
RYCO Spiral Guard can easily be applied after hose Size -110L: 10 m (32.8 ft) coils or cut to length.
assembly because of its spiral form. Place one end of
completed hose assembly in a vice. Wrap coil onto hose.
It is recommended to choose RYCO Spiral Guard size so
that it is a tight fit on the hose. This will keep the Spiral

Adaptors
Guard in place on the hose.
The Spiral Guard expands to fit the hose or hose bundle.
Allow extra length of Spiral Guard to allow for this expansion.

NOMINAL NOMINAL HOSE SERIES


DASH ID OD T1A T2A T3KA H12A H13A RQP5
SIZE mm inch mm inch T1D T2D T3KD DF2A H12D H13D HSPA HSHA H15D TXA2D TJ2D RQP1 RQP2 T5
-12L 9,0 0.35 13,0 0.51 -3 -4

Accessories
-16L 12,0 0.47 16,5 0.65 -4,-5 -4 -5 -4 -4 -4,-5 -4 -4
-20L 15,0 0.59 20,0 0.79 -6,-8 -5,-6,-8 -6,-8 -6,-8 -06 -04,-06 -8 -6 -6,-8 -5,-6,-8 -5,-6,-8
-25L 19,0 0.75 24,5 0.96 -10 -10 -10 -10 -08 -08 -10 -10 -10 -10
-32L 23,0 0.91 30,0 1.18 -12 -12 -12 -12,-16 -10,-12 -12 -10,-12 -12 -12 -12 -12 -12 -12,-16
-40L 30,5 1.20 39,0 1.54 -16 -16 -16 -16 -16 -16 -16 -16 -16 -16 -16 -20
-50L 38,0 1.50 46,5 1.83 -20,-24 -20,-24 -20,-24 -20 -20,-24 -20 -20 -20,-24 -24
-63L 47,0 1.85 58,0 2.28 -32 -32 -32 -24 -24 -32 -32
-75L 61,0 2.40 73,0 2.87 -40 -32 -32 -32
-90L 70,5 2.78 84,5 3.33 USED TO BUNDLE HOSES
-110L 84,0 3.31 99,0 3.90 USED TO BUNDLE HOSES
Filters

NOMINAL NOMINAL HOSE SERIES


DASH ID OD T1F SR RT7 RT8
SIZE mm inch mm inch RQP6 TW1 PL1 RTH1 SRF PW2 RQG1 M2G M1 M2 FB2 MP1 RT7N RT8N
-12L 9,0 0.35 13,0 0.51 -4,-6 -3
-16L 12,0 0.47 16,5 0.65 -4,-5 -4,-5 -4,-5 -8 -4 -4 -4 -4,-5 -4 -4 -4 -4
-20L 15,0 0.59 20,0 0.79 -6,-8 -6,-8 -6,-8 -10,-12 -5,-6 -6,-8 -6 -6 -6 -6,-8 -6,-8 -6,-8 -6,-8
-25L 19,0 0.75 24,5 0.96 -10,-12 -10,-12 -10 -8 -8 -10 -10 -12
Technical

-32L 23,0 0.91 30,0 1.18 -12 -16 -12,-16 -12 -12 -12 -12
-40L 30,5 1.20 39,0 1.54 -16 -16
-50L 38,0 1.50 46,5 1.83 -20,-24 -20
-63L 47,0 1.85 58,0 2.28 -32
-75L 61,0 2.40 73,0 2.87 -40
-90L 70,5 2.78 84,5 3.33 USED TO BUNDLE HOSES
-110L 84,0 3.31 99,0 3.90 USED TO BUNDLE HOSES

H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 77
Hose Protection – FS1072 FIRE SLEEVE

FIRE SLEEVE FS1072

Meets or exceeds the performance requirements of SAE Aerospace Standard AS 1072.

Recommended For: Size Selection:


Increasing service life of hoses used in hostile environments. FS1072 FIRE SLEEVE performs best when installed with a
It is a tough, flexible insulation, which not only protects loose fit over a hose. However, some end users insist on a
from from intense external radiant heat, but also sheds tight fit for the sake of appearance. To achieve this tight fit,
molten metal splash. Consequently, damage to hoses is use compressed air to expand FIRE SLEEVE as it is installed
reduced and service life is increased. over the hose. Length of FIRE SLEEVE will shorten in length
In the event of fire, hoses carrying flammable or hazardous as it increases in diameter, so allow for some extra length to
materials remain intact longer. compensate for this.
It can also be used to protect cables, pipes and wire ropes.
For a loose fit, there is no hard and fast rule to relate the
RYCO FS1072 FIRE SLEEVE can also be used to reduce heat
Nominal Inside Diameter of FIRE SLEEVE with the Nominal
loss from hoses.
Outside Diameter of the hose being covered. However, it
Construction: is important to take two factors into account: hose length
RYCO FS1072 FIRE SLEEVE is manufactured from high bulk and hose cover.
braided glass fibre tubing, coated with silicon rubber.
For hoses up to 5 metres (16 ft) long, use a Nominal Inside
The “danger red” colour of the silicon rubber is due to
Diameter of FIRE SLEEVE 15% larger than the Nominal
heavy loading of iron oxide to improve heat resistance.
Outside Diameter of hose being covered. For hoses over
Temperature Range: 5 metres (16 ft) long, use a size 20% larger. Remember
Continuous exposure: the FIRE SLEEVE must slide over the outside of the hose.
from -54°C to +260°C (-65°F to +500°F) The longer the hose, the tougher it is to install, especially if
15 to 20 minutes: enough tolerance on a long hose has not been allowed.
from +260°C to +1090°C (+500°F to +2000°F)
As the FIRE SLEEVE must slide over the outside of the hose,
15 to 30 seconds:
the hose covering also requires special consideration. A
from +1090°C to +1640°C (+2000°F to +3000°F)
hose with a rough rubber cover is more difficult to slide
Typical Properties: FIRE SLEEVE over than a hose with a smooth cover.
K Value in BTU/°F/hr/in2 1.20
For hose covers that have a high co-efficient of friction, be
K Value in Cal/cm 0.0004134
2 sure to allow for greater tolerance between the Nominal
sec-cm -°C
Inside Diameter of FIRE SLEEVE and the Nominal Outside
Flame Resistance: Diameter of the hose to be covered.
7 seconds to extinguish with no afterglow.
Sizes FS1072-08 to FS1072-104:
Abrasion Resistance: Standard coil length is 15,24 metres (50 ft);
Wyzenbeck 9500 cycles, 3.1/3 lb pressure, 6 lb tension or cut lengths. Lengths longer than 15,24 metres
using fine emery cloth. (50 ft) are also available, contact RYCO Hydraulics
Customer Service.
Oil and Fluid Resistance:
Remains functional after immersion for 120hr @ 80°F in Sizes FS1072-80 and FS1072-104:
MIL-H-5606, MIL-L-6082, Skydrol 500 LD and Skydrol 500. Standard coil length is 5 metres (16.4 ft)

FS1072 FIRE SLEEVE can be slit longitudinally to form a flat


FIRE TAPE which can be wound around larger diameter
hoses and secured with stainless steel ties or FSTAPE-16.

FSTAPE-16 is an iron oxide, red silicone rubber tape. It is


designed to be, not only self-bonding and self-curing but to
also bond and cure onto FS1072 FIRE SLEEVE.
It can be used to join seperate sections of FIRE SLEEVE, as
well as to repair any scuffed or nicked areas of FIRE SLEEVE.
It can be used as an end sealant (instead of clamps) to
prevent moisture and hydraulic oils wicking into the inner
fibreglass braid.
FSTAPE-16 is supplied in a roll
25 mm WIDE x 11 metres LONG x 0,5 mm THICK
(1 inch x 36 ft x 0.02 inch)

Page 78 Q U A L I T Y H O S E A N D F I T T I N G S
Hose Protection – FS1072 FIRE SLEEVE

FS1072 FIRE SLEEVE Specifications


NOMINAL NOMINAL NOMINAL
PART INSIDE WALL INSIDE FLAT NOMINAL

Intro
NO DIAMETER THICKNESS DIMENSION WEIGHT
A mm A inch B mm B inch C mm C inch kg/m lb/ft
FS1072-08 12,7 0.50 4,3 0.17 20,0 0.79 0,19 0.13
FS1072-11 17,5 0.69 4,3 0.17 27,5 1.08 0,29 0.19
FS1072-14 22,2 0.87 4,4 0.17 34,9 1.37 0,28 0.19
FS1072-16 25,4 1.00 4,8 0.19 39,9 1.57 0,31 0.21
FS1072-18 28,6 1.13 4,7 0.19 46,6 1.84 0,37 0.25

Hose
FS1072-20 31,8 1.25 4,7 0.19 47,4 1.87 0,36 0.24
FS1072-22 34,9 1.38 4,8 0.19 54,8 2.17 0,43 0.29
FS1072-24 38,1 1.50 4,0 0.16 58,3 2.29 0,46 0.31
FS1072-30 47,6 1.87 4,0 0.16 74,8 2.93 0,54 0.36
FS1072-32 50,8 2.00 4,0 0.16 79,8 3.14 0,55 0.37
FS1072-40 63,5 2.50 4,1 0.16 94,2 3.71 0,84 0.56
FS1072-44 69,9 2.75 5,0 0.20 109,8 4.32 0,85 0.57

Couplings
FS1072-64 102,0 4.02 5,0 0.20 160,2 6.32 1,07 0.72
FS1072-80 127,0 5.00 5,0 0.20 199,5 7.89 2,26 1.52
FS1072-104 165,0 6.50 5,0 0.20 259,2 10.21 2,86 1.92

Hose Nominal Outside Diameter Reference Chart


This chart may be used as a quick reference to assist in choosing correct size of Hose Protection.
Dimensions are nominal only, and are in millimetres. Divide by 25.4 to convert to inches.
HOSE SIZE HOSE SERIES
T1A T2A T3KA H12A H13A RQP5

Adaptors
DN inch Dash T1D T2D T3KD DF2A H12D H13D HSPA HSHA H15D TXA2D TJ2D RQP1 RQP2 T5
5 3/16 -03 11,8
6 1/4 -04 13,4 15,0 11,9 13,6 17,9 15,0 13,4 15,0 13,2
8 5/16 -05 15,0 16,6 13,5 15,0 16,6 14,8
10 3/8 -06 17,4 19,0 15,8 17,6 20,2 20,0 19,0 17,4 19,0 17,2
12 1/2 -08 20,5 22,0 18,9 20,5 23,8 24,6 22,0 20,5 22,0 19,4
16 5/8 -10 23,7 25,2 24,1 23,7 28,2 28,2 25,2 23,7 25,2 23,4

Accessories
19 3/4 -12 27,6 29,1 28,1 27,7 30,7 32,1 32,0 31,7 32,0 29,1 27,6 29,1 27,4
25 1 -16 35,7 37,7 36,2 35,8 38,0 38,7 39,7 38,2 38,2 37,7 35,7 37,7 31,4
31 1.1/4 -20 43,6 48,0 47,0 49,8 45,2 49,8 48,0 48,0 38,1
38 1.1/2 -24 50,5 54,4 53,5 57,3 53,5 57,2 54,4 44,5
51 2 -32 64,1 67,3 66,7 72,0 68,0 67,3 56,3
63 2.1/2 -40 78,6

HOSE SIZE HOSE SERIES


TW1 SR RT7 RT8
DN inch Dash RQP6 T1F PL1 RTH1 SRF PW2 RQG1 M2G M1 M2 FB2 MP1 RT7N RT8N
Filters

3 1/8 -02 8,2


5 3/16 -03 10,5
6 1/4 -04 12,7 13,4 12,7 9,4 15,0 13,4 14,3 12,7 14,3 13,5 12,6 12,6
8 5/16 -05 14,3 15,0 14,3 16,6 14,3
10 3/8 -06 15,9 17,4 15,9 11,7 19,0 17,4 19,0 15,9 19,0 19,0 17,5 16,5 16,5
12 1/2 -08 19,8 20,5 19,8 15,4 20,5 23,8 23,8 23,0 21,4 21,2 20,6
Technical

16 5/8 -10 23,0 23,0 18,4 23,7 25,4 25,4


19 3/4 -12 26,4 27,6 26,4 22,1 31,5 27,6 31,7 31,7 28,6 26,7
25 1 -16 28,6 40,0 35,7 37,3
31 1.1/4 -20 46,5 43,9
38 1.1/2 -24 53,1
51 2 -32 65,5
63 2.1/2 -40 78,5

C O N N E C T I N G P A R T N E R S H I P S Page 79
Hose Protection – RAWHIDE Nylon Hose Sleeve

RAWHIDE RH
Recommended For: Temperature Range:
Protection of individual hoses from severe abrasion. From - 50°C to + 121°C (- 58°F to + 250°F).
Provides a cost effective method of bundling hoses together,
Size Selection:
while providing abrasion resistance to the bundle.
Choose a size that is slightly larger than the hose or hoses
When abrasion occurs, the thousands of tiny filaments in the
to be sleeved (see chart on page 79).
sleeve bulk up, to continually renew the surface.
If sleeve is to be installed onto fitted hose assemblies, allow
Construction: for the maximum outside profile of the hose fittings.
Densely woven, multi-filament nylon, tubular sleeve.
Assembly Instructions:
Black colour. Nylon is not affected by exposure to air, water,
Cut the Nylon Hose Sleeve to length.
hydraulic oil and many other fluids.
The loose fibres of the cut edges can be sealed with a heat
The inside bore of the sleeve is smooth, allowing hose to
gun or hot knife, to prevent fraying.
move inside the sleeve, and allowing easy installation.
Install over hoses or hose assemblies.
Flame Resistance: Secure in place using cable ties, band clamps or hose clamps.
Meets Flame Resistant Designation ”U.S. MSHA” of
Standard Coil Lengths:
the U.S. Department of Labor, Mine Safety and Health
91,4 metre (300 ft) long coils; or cut lengths.
Administration.

RH RAWHIDE Specifications
NOMINAL NOMINAL NOMINAL
PART INSIDE WALL INSIDE FLAT NOMINAL
NO DIAMETER THICKNESS DIMENSION WEIGHT

A mm A inch B mm B inch C mm C inch kg/m lb/ft


RH-23 22,9 0.90 2,3 0.09 29,8 1.41 0,06 0.03
RH-27 26,9 1.06 2,3 0.09 39,8 1.67 0,07 0.04
RH-31 31,0 1.22 2,3 0.09 49,9 1.92 0,08 0.05
RH-36 36,0 1.42 2,5 0.10 56,6 2.23 0,09 0.06
RH-46 46,0 1.81 2,5 0.10 72,1 2.84 0,12 0.08
RH-56 55,6 2.19 2,5 0.10 87,4 3.44 0,15 0.10
RH-61 60,5 2.38 2,5 0.10 95,0 3.74 0,16 0.11
RH-67 66,8 2.63 2,5 0.10 104,6 4.12 0,17 0.12
RH-73 73,2 2.88 2,5 0.10 115,1 4.53 0,19 0.13
RH-93 93,0 3.66 2,5 0.10 146,1 5.75 0,25 0.17

Page 80 Q U A L I T Y H O S E A N D F I T T I N G S
Hose Protection – LIFESAVER Nylon Hose Sleeve

LIFESAVER LS

Intro
Recommended For: Construction:
Applications where reducing the risk of injury, and Single or Double layer of densely woven, multi-filament
improving safety are foremost; such as mines, or any nylon, tubular sleeve.
applications involving personel in close proximity to Black colour. Nylon is not affected by exposure to air, water,

Hose
hydraulic hose assemblies. hydraulic oil and many other fluids.
® The inside bore of the sleeve is smooth, allowing hose to
RYCO LIFESAVER is a “three-in-one” solution for two
move inside the sleeve, and allowing easy installation.
major safety issues and a major abrasion issue, present
in many Mining and other applications for hydraulic hose Flame Resistance:
assemblies: Meets Flame Resistant Designation ”U.S. MSHA” of the U.S.
1. It is a Hose Burst Suppressor; helps protect personnel Department of Labor, Mine Safety and Health Administration.
from deadly oil injection in the event of a hose bursting.
Size Selection:

Couplings
2. It is a Whip Check; helps protect personnel from lethal,
Refer to chart below for selection of 350 bar Working
violent hose whip in the event of a hose bursting.
Pressure hoses fitted with male RYCOLOK or RYCO
3. It is Extremely Abrasion Resistant; helps protect crucial
SUPERLOK couplings. For other hoses and connection
hydraulic hose systems from abrading and failing.
end styles, please contact RYCO Hydraulics Technical
®
RYCO LIFESAVER is fitted easily around hose sizes -04 to -32. Department.
Assembly Instructions:
RYCO LIFESAVER® is attached to the hose couplings at each
end of a hose assembly. The attachment point must be
outboard of the ferrules. For Male RYCOLOK couplings, a

Adaptors
steel staple through the grommets in the LIFESAVER locks
into the Prying Groove of the Male RYCOLOK, securing
the LIFESAVER to the hose assembly. For coupling end style
connections other than Male RYCOLOK, the LIFESAVER is
clamped to the coupling at the connection end, past the
ferrule. In some cases, adaptors are used to extend the
connection, to provide a clamping area.

Accessories
LS LIFESAVER Specifications
RECOMMENDED
RYCO HOSE MINIMUM
HOSE OD NUT SIZE RAWHIDE SIZE

350 bar mm RYCOLOK SUPERLOK


Filters

T24D 15,0 25,4 RH-27


T26D 19,0 30,2 RH-36
T28D 22,0 34,9 RH-36
H1212D 29,1 44,5 45,0 RH-46
H1216D 47,0 55,6 RH-61
H1320D 49,8 60,3 70,0 RH-73
Technical

H1324D 57,3 RH-85


H1332D 72,0 RH-93

H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 81
Hose Protection – 750 Spring Guard

SPRING GUARD 750


Recommended For: Assembly Instructions:
TJ24D Specialist Jacking Hose Assemblies, to control bend Slide Spring Guards over the hose before assembling hose
radius at end of hoses to avoid excessive strain on hose ends.
couplings. After ends are assembled, twist and push Spring Guards
Can also be used with PW24, T24A and T24D Hoses. onto the ferrules.
Can be used with B and L Series Field Attachable and The close pitched end of the Spring Guard goes over the
T200 Series BITELOK Couplings. ferrule, and the wide pitched end goes over the hose.
Construction:
Spring Steel Wire; galvanised for corrosion protection.

Hose Protection – RHYS Packaging Sleeve

PACKAGING SLEEVE
RHYS
Recommended For: Assembly Instructions:
Packaging and protection of hose assemblies, in transit and 1. Select correct size of RYCO RHYS Packaging Sleeve. It
in storage. RYCO RHYS Packaging Sleeve is installed over must be large enough to allow for the maximum
the finished hose assembly. The ends may be heat sealed, outside profile of the hose couplings.
or folded over and stapled, or taped closed. Two sizes are available:
Construction: RHYS-75 suits most hoses up to -16 (1”) hose bore.
Heavy gauge low density polyethylene clear plastic tubing;
RHYS-125 suits most hoses from -16 to -32 (1” to 2”)
printed at intervals with “RYCO Hydraulics” logo, and
hose.
incorporating an area for the hose assembly Part Number
to be written. 2. If required, write the hose assembly Part Number onto
the Packaging Sleeve using a ball point pen.
3. Slide the hose assembly into the RHYS Packaging
Sleeve.
4. Trim Packaging Sleeve to length, and seal ends.
Standard Coil Lengths:
350 metres (1,150 feet).

RHYS HOSE ASSEMBLY PACKAGING SLEEVE Specifications


NOMINAL NOMINAL NOMINAL
INSIDE WALL INSIDE FLAT NOMINAL
PART NO DIAMETER THICKNESS DIMENSION WEIGHT

A mm A inch B mm B inch C mm C inch kg/m lb/ft


RHYS-75 48 1.9 0,15 0.006 75 3.0 0,021 0.014
RHYS-125 79 3.1 0,15 0.006 125 5.0 0,035 0.023

Page 82 Q U A L I T Y H O S E A N D F I T T I N G S
RHYT – Hose Tag

HOSE TAG RHYT ASSEMBLED BY DATE

Intro
PART-NUMBER

DESCRIPTION

Recommended For: Temperature Range:


Permanent identification of hose assemblies. RYCO RHYT Suitable for use with all RYCO Hoses at their published
Hose Tags enable hose assembly information to be attached temperature ranges.
to the hose assembly in a cost effective manner.

Hose
Assembly Instructions:
Two sizes of RHYT Hose Tags allow all common hose sizes 1. Select correct size of RYCO RHYT Hose Tag for the
to be tagged. hose assembly that is to be identified.
Information can be written or printed on the Hose Tag RHYT-10 suits hose sizes -04 to -10 (1/4” to 5/8”).
prior to being attached to the hose. When the Hose Tag is RHYT-32 suits hose sizes -12 to -32 (3/4” to 2”).
wrapped on the hose, a clear panel at the end of the tag 2. Using a ball point pen or label printer, apply the
wraps over to protect the written or printed information. required information onto the Hose Tag.

Couplings
Hose Tag remains in position on the hose due to the 3. Remove the release paper from the back of the Hose
adhesive backing, and the Hose Tag bends with the hose, Tag to expose the adhesive.
ensuring that flexibility is not affected. 4. While ensuring that the Hose Tag is parallel to the
The slim profile of the attached Hose Tag reduces the risk of axis of the hose, wrap the Hose Tag tightly around the
accidental removal. Hose Tag does not damage or cut the hose, then continue to wrap the clear plastic panel over
cover of the hose. the Hose Tag.
Construction: 5. Press firmly to ensure that the adhesive bonds.
Heat, oil, ozone, sunlight, and weather resistant high
performance plastic.

Adaptors
Adhesive-backed for permanent attachment to the hose
assembly. Area to write or print information, with a
clear panel that wraps over to protect the hose assembly
identification information.

RHYT HOSE TAGS Specifications

Accessories
PART
NO SUITS HOSE SIZE ID RANGE

DN inch Dash
RHYT-10 6 to 16 1/4 to 5/8 -04 to -10
RHYT-32 12 to 51 3/4 to 2 -12 to -32
Contact RYCO Hydraulics for further information.
Filters

ASSEMBLED BY DATE

DATE PART-NUMBER
Technical

ASSEMBLED BY

DESCRIPTION
PART-NUMBER
RHYT-10
DESCRIPTION

RHYT-32

C O N N E C T I N G P A R T N E R S H I P S Page 83
How to Order RYCO Hydraulic Hose

(See pages 392 and 393 for “How to Order Hose Assemblies”).
Coil length of RYCO Hydraulic Hose varies according to Hose Series and Size.
Wire braid, textile braid and spiral wire reinforced hydraulic hoses are in most cases manufactured in long lengths on flexible
mandrels, which results in coils of hose of different lengths. These hoses are produced and supplied in random lengths.
SR Suction Hose is manufactured on rigid mandrels of a specified length.
SR Hose 20 metres (65.6 ft)
If hose is part of a general stock order, every effort will be made to supply length closest to length ordered, but length supplied
may be shorter or longer than length ordered. If ordering “a coil” of hose, please specify the length required. If a specific cut
length is required, this must be specified when ordering, e.g. 19,5 metres exact length and may be subject to surcharge.
Shown in the table below is the availability of RYCO Hydraulic Hose in Coils, and on Reels or in Bulk Cartons.
Details of average quantities packed on reels (or in cartons) and their dimensions are available from RYCO on request.

REELS/
HOSE SERIES SIZE COILS BULK CARTONS

T1A, T2A, T3KA up to and including -16 (1”) • •


-20 to -32 (1.1/4” to 2”) •
DF2A all sizes • •
T1D,T2D, T3KD up to and including -16 (1”) • •
-20 to -32 (1.1/4” to 2”) •
TXA2D up to and including -16 (1”) • •
-20 (1.1/4”) •
TJ2D -4 and -6 (1/4” and 3/8”) • •
H12A, H12D, H12S all sizes •
H13A, H13D, H13S all sizes •
HSPA, HSHA all sizes •
H15D all sizes •
T2S all sizes •
RQP1 all sizes • •
RQP2 up to and including -16 (1”) • •
-20 to -32 (1.1/4” to 2”) •
RQP5 all sizes •
RQP6 all sizes •
T5 all sizes •
T1F all sizes •
PL1 all sizes •
RTH1 all sizes •
SR all sizes •
SRF all sizes •
TW1 all sizes •
PW2 all sizes • •
M1 all sizes • •
M2 all sizes •
FB2 all sizes • •
MP1 all sizes • •
RT7 all sizes •
RT7N all sizes •
RT7T all sizes •
RT7TN all sizes •
RT8 all sizes •
RT8N all sizes •
RT8T all sizes •
RT8TN all sizes •
Page 84 Q U A L I T Y H O S E A N D F I T T I N G S
Hose
Couplings
Hose Couplings – Introduction

This section is arranged in the following COUPLING SERIES order:


COUPLING
PAGES SERIES APPLICATION
BITELOK ONE-PIECE CRIMP COUPLINGS
102 to 123 T200 BITELOK One-Piece Crimp for Wire Braid Hose (and for some Spiral Hose if cover is Skived)
124 to 133 T400 BITELOK One-Piece Crimp for M2, M2G, MP1, RQP5, RT7, RT7N, RT7T, RT7TN, RT8, RT8N,
RT8T, RT8TN, SR, SRF and T5 hose
134 to 152 T700 BITELOK One-Piece Crimp for Wire Braid Hose and Spiral Hose
153 to 161 T900 BITELOK One-Piece Crimp for H13, H1516, H1520, HSH12 and HSH16 Spiral Hose
BITELOK TWO-PIECE CRIMP COUPLINGS
162 to 166 6900N BITELOK Interlok Two-Piece Crimp for H15 Spiral Hose
168 and 169 6900K BITELOK Interlok Two-Piece Crimp for H13 Spiral Hose
169 6900T BITELOK Interlok Two-Piece Crimp for H13 Spiral Hose
170 and 171 1200 BITELOK Two-Piece Crimp for T240A Hose
172 to 174 1100 BITELOK Two-Piece Crimp for RTH1 Hose
175 and 176 1G00 Two-Piece Crimp for FB2 Air Conditioning Hose
FIELD ATTACHABLE COUPLINGS
177 to 181 800 Push-On for PL1 and RQP6 Hose
182 to 186 3300 Suction and Return for SR and SRF Hose
188 to 201 V00 Field Attachable for RQP5 and T5 Hose
202 and 203 A00,B00,K00, Field Attachable Ferrules
L00 & 400

204 to 219 600 Field Attachable Inserts for Wire Braid Hose and M2 Series Textile Braid Hose
With appropriate Ferrules, these form A00, B00, K00, L00, V00 and 400 Series
Field Attachable Couplings
STAINLESS STEEL BITELOK ONE-PIECE CRIMP COUPLINGS
220 and 221 T200SS Stainless Steel BITELOK One-Piece Crimp for Wire Braid Hose
222 T700SS Stainless Steel BITELOK One-Piece Crimp for Wire Braid Hose and Spiral Hose

INDEXES
TWO INDEXES FOLLOW:
88 to 95 Pictorial Index
96 to 98 Index by End Style Number & Coupling Series

Within each Coupling Series the listing order is Within each alphabetical Thread or Connector
Alphabetical* by Thread or Connector Type: Type, the listing order is:
BSP (BSPT, BSPP, BSPP CAPTIVE SEAL, BSPP O RING) MALE
NPT* (NPTF, NPSM) FEMALE
GREASELINE SPECIAL FEATURES (live swivel, etc)
JIC SPECIAL SEATS (flat, concave, etc)
JIS (BSP, METRIC) ELBOWS (45° then 90°)
JOINER TUBE BENDS (in increasing degree of bend
METRIC (DKL, DKOL, DKS, DKOS, FRENCH GAZ, from 10° to 110°)
FRENCH MILLIMETRIC)
ORFS
PW
RYCOLOK
RYCO SUPERLOK
SAE (Thread)
SAE (Flange)
SALVAGE
STANDPIPE
TUBE BITE
UNO (O RING BOSS)
*NOTE: NPT is not in strict alphabetical order. NPT it is similar in concept to BSP and has been placed directly after BSP.

Page 86 QQUUAAL L I I TT YY HH O
OS E A
ANN DD FF I I TT TTI INNGGS S
Hose Couplings – Introduction

RYCO Hydraulics manufacture hose couplings in many different styles and sizes to match each RYCO hose series,
with a wide range of thread and connection types.
Hose Couplings must be carefully matched to the hose. When the hose for an application has been selected, it is

Intro
crucial that the couplings to be fitted are designed specifically for that hose. This information is listed in this RYCO
PRODUCT TECHNICAL MANUAL on the pages for each Hose Series, and also on the pages for each Coupling Series.

Hose Couplings can be broadly divided into two types:


1) Field Attachable Couplings
Attached to the hose using commonly available
hand tools. Push-On Hose Couplings and Suction
and Return Hose Couplings are often classed as

Hose
Field Attachable couplings.

Couplings
2) Crimp, or Swage, Couplings
Permanently attached to the hose using a
crimping, or swaging, machine.

Adaptors
DO NOT MIX / MATCH HOSE AND COUPLINGS FROM DIFFERENT MANUFACTURERS.
It is critical that the hose and coupling manufacturer are the same and that they are assembled using the

Accessories
manufacturer's recommended equipment, components and procedures.

NOTE: Illustrations are indicative only, and are not to scale.


NOTE: Drop Length (DL) and Cut-Off Allowance (CA) dimensions shown are for reference only, and may
vary according to manufacturing method.

Female Swivel Nut fittings are typically illustrated as “Crimp Nut”, except T702H and T900 Series.
Generally, RYCO Fittings including T900 Series are as follows:
1. BSPP, NPSM, JIC, JIS, ORFS and SAE nuts are “Crimp Nut” up to and including 1.1/4” Hose Size;
Filters

and “Wire Nut” 1.1/2” and 2” Hose Size.


2. PW and SAE Inverted Flare Male nuts are always “Slip Nut.”
3. Metric DKL, DKOL, DKS and DKOS nuts are generally “Crimp Nut” up to and including M36 Size, and are
generally “Wire Nut” M42 Size and above.
4. T702H is “Wire Nut”.
There are many exceptions to these general rules; for precise information, contact RYCO Hydraulics.
Technical

CRIMP NUT WIRE NUT SLIP NUT

H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 87
Hose Couplings – Pictorial Index

BITELOK ONE-PIECE CRIMP COUPLINGS


RYCO BITELOK Crimp Couplings are permanently attached fittings, assembled onto the hose with a swaging press.

RYCO BITELOK One-Piece Crimp Couplings have the ferrule already attached to the hose insert at the factory.
This eliminates the possibility of selecting the wrong ferrule type when fabricating hose assemblies, which can
cause failure of the assembly.
Each BITELOK One-Piece Crimp Coupling Series suits specific styles of hose, as shown in the table below.
T200, T400 and T700 BITELOK One-Piece Crimp Couplings Series can be used on more than one hose style -
only the finished crimp diameter changes.
BITELOK One-Piece Crimp couplings eliminate the need to ”skive” the cover off the hose* before attaching the
couplings - even for Spiral reinforced hoses. This makes assembly simple, quick and efficient. Simply push the
coupling onto the hose, and crimp the ferrule. The teeth inside the ferrule BITE down though the cover to LOK
onto the reinforcement wires**.
See page 81 for Features and Benefits of RYCO BITELOK One-Piece Crimp couplings.

(*Except Skive Hoses: PW2, TW1. Some sizes of T200 Series can be used on H12 and HSP Spiral Hoses if cover is Skived. Some sizes
of T700 Series can be used on H13 Series Hose if cover is skived.)
(**T400 Series for One and Two Braid Textile reinforced hoses do not bite down to the reinforcement.)

BITELOK
SERIES SUITS HOSE TYPE RYCO HOSE SERIES and SIZES

T200 One and Two Wire Braided Hoses For RYCO Hose Series T1A, T2A, T3KA, DF2A, T1D, T2D, T3KD, TXA2D,
TJ2D, T2S, RQP1, RQP2, T1F, TW1, PW2, RQG1 up to sizes -20.
TWO SERIES CODE GROOVES
For these RYCO Hose Series -24 and -32 sizes, use T700 Series Couplings.
AT END OF FERRULE
For RYCO Hose (cover must be skived) H1206A, H1208A, H1210A, H1206D,
H1208D, H1206S, H1208S, HSP04A, HSP06A, HSP08A, HSP10A.

T400 For RYCO Hose Series RT7, RT7N, RT7T, RT7TN sizes -4 to -12.
Some One and Two Textile Braided Hoses
For RYCO Hose Series RT8, RT8N, RT8T, RT8TN sizes -4 to -8.
THREE SERIES CODE GROOVES For RYCO Hose Series SR and SRF sizes -12 to -32.
AT END OF FERRULE For RYCO Hose Series M2 and M2G sizes -4 to -12.
For RYCO Hose Series MP1 sizes -4 to -20.
For RYCO Hose Series RQP5 and T5 sizes -4 to -12
T700 R12 Spiral Hoses For RYCO Hose H12A, H12D and H12S all sizes.
One and Two Wire Braided Hoses For RYCO Hose Series T1A, T2A, T1D, T2D, TXA2D, T2S, RQP2 sizes -24 and -32.
FOUR SERIES CODE GROOVES May be used on RYCO Hose series T1A, T2A, DF2A, T1D, T2D, TXA2D, T2S,
AT END OF FERRULE RQP1, RQP2, T1F, TW1, PW2 sizes -20 and under.
For RYCO Hose HSP06A, HSP08A, HSP10A, HSH20A, HSH24A, HSH32A.
For RYCO Hose (cover must be skived) H1312A, H1316A, H1320A, H1312D,
H1316D, H1320D, H1312S, H1316S, H1320S.

T900 R13 Spiral Hoses For RYCO Hose H13A, H13D and H13S all sizes.
For RYCO Hose HSH12A, HSH16A.
SIX SERIES CODE GROOVES
For RYCO Hose H1516D, H1520D.
AT END OF FERRULE

T201 T201P T201C T222 T232 T209 T209E T232N


PAGE 102 PAGE 102 PAGE 102 PAGE 103/111 PAGE 103 PAGE 105 PAGE 105 PAGE 106

T401 T401P T409


PAGE 124 PAGE 124 PAGE 126

T701 T701H T701P T709 T709E


PAGE 134 PAGE 134 PAGE 134 PAGE 136 PAGE 136

T901 T901P T909 T909E


PAGE 153 PAGE 153 PAGE 153 PAGE 153

MALE
STRAIGHT

BSPP MALE
BSPT BSPT MALE BSPP BSPP MALE 60° CONVEX BSPT MALE NPT NPT MALE NPT MALE
MALE HEAVY MALE CAPTIVE SEAL SEAT (JIS) SWIVEL MALE EXTENDED SWIVEL

Page 88 QQUUAAL L I I TT YY HH O
OS E A
ANN DD FF I I TT TTI INNGGS S
Hose Couplings – Pictorial Index

BITELOK ONE-PIECE CRIMP COUPLINGS (continued)

Intro
T203 T265 T263 T292 T292M T284 T295 T287
PAGE 108 PAGE 112 PAGE 114 PAGE 115 PAGE 115 PAGE 116 PAGE 117 PAGE 118

T403 T484
PAGE 127 PAGE 129

T703 T763 T792 T792M T784 T787 T787S


PAGE 137 PAGE 140 PAGE 141 PAGE 141 PAGE 141 PAGE 144 PAGE 144

T903 T963 T987 T987S


PAGE 154 PAGE 155 PAGE 156 PAGE 156

Hose
MALE
STRAIGHT
cont’d

METRIC METRIC METRIC METRIC FRENCH PW RYCO


JIC DKL MALE DKS MALE FRENCH GAZ MILLIMETRIC ORFS GUN HANDLE RYCOLOK SUPERLOK
MALE 24° CONE 24° CONE MALE MALE MALE TUBE MALE MALE

T253 T274 T220 T238 T288 T275 T276

Couplings
PAGE 118 PAGE 119 PAGE 123 PAGE 123 PAGE 118 PAGE 119 PAGE 119

T453 T474 T475


PAGE 131 PAGE 131 PAGE 131

T720 T788
PAGE 152 PAGE 144

MALE MALE
STRAIGHT 45° & 60°
cont’d

Adaptors
UN O RING UN O RING RYCOLOK SAE INVERTED SAE INVERTED
SAE SAE INVERTED MALE MALE SWIVEL MALE MALE FLARE MALE FLARE
MALE MALE FLARE (O RING BOSS) (O RING BOSS) 45° ELBOW 45° TUBE BEND 60° TUBE BEND

T234 T234N T289 T278 T279 T277 T239


PAGE 103 PAGE 106 PAGE 118 PAGE 119 PAGE 119 PAGE 119 PAGE 123

T477
PAGE 131

T789

Accessories
PAGE 144

MALE
90°

SAE INVERTED UN O RING


BSPT MALE NPT MALE RYCOLOK SAE INVERTED MALE FLARE SAE INVERTED MALE SWIVEL
SWIVEL SWIVEL MALE MALE FLARE 90° EXTENDED MALE FLARE (O RING BOSS)
90° ELBOW 90° ELBOW 90° ELBOW 90° ELBOW ELBOW 90° TUBE BEND 90° ELBOW

T202 T202S T202F T212 T219 T202N T286 T204


PAGE 102 PAGE 103 PAGE 103 PAGE 103/111 PAGE 106 PAGE 106 PAGE 107 PAGE 108
Filters

T402 T412 T402N T404


PAGE 125 PAGE 125/129 PAGE 126 PAGE 127

T702 T702H T702N T704


PAGE 134 PAGE 134 PAGE 136 PAGE 137

T902 T904
PAGE 153 PAGE 154
Technical

FEMALE
STRAIGHT

BSPP BSPP BSPP BSPP FEMALE


BSPP FEMALE FEMALE FEMALE 60° CONCAVE NPT FEMALE NPSM GREASE LINE JIC
FEMALE LIVE SWIVEL HEAVY FLAT FACE SEAT (JIS) FIXED FEMALE FIXED FEMALE FEMALE

C O N N E C T I N G P A R T N E R S H I P S Page 89
Hose Couplings – Pictorial Index

BITELOK ONE-PIECE CRIMP COUPLINGS (continued)

T260 T250 T250R T271 T271R T292F T292N T268 T280


PAGE 113 PAGE 113 PAGE 113 PAGE 114 PAGE 114 PAGE 115 PAGE 115 PAGE 111/115 PAGE 116

T480
PAGE 129

T750 T750R T771 T771R T792F T792N T768 T780


PAGE 139 PAGE 139 PAGE 140 PAGE 140 PAGE 141 PAGE 141 PAGE 138/141 PAGE 142

T971 T980
PAGE 155 PAGE 155

FEMALE
STRAIGHT
cont’d

METRIC METRIC FRENCH METRIC FEMALE


METRIC METRIC METRIC METRIC METRIC FRENCH GAZ MILLIMETRIC 60° CONCAVE
DKL FEMALE DKOL FEMALE DKOL FEMALE DKOS FEMALE DKOS FEMALE FEMALE FEMALE SEAT (JIS) ORFS
24°/60° CONE 24° CONE 24° CONE 24° CONE 24° CONE 24° CONE 24° CONE KOMATSU FEMALE

T254 T294 T206 T208 T258 T227 T225 T266 T251


PAGE 118 PAGE 117 PAGE 104 PAGE 109 PAGE 119 PAGE 104 PAGE 110 PAGE 113 PAGE 113

T454 T425
PAGE 131 PAGE 128

T706 T708 T727 T725


PAGE 135 PAGE 137 PAGE 135 PAGE 138

T925
PAGE 154
FEMALE
STRAIGHT
cont’d
FEMALE
45°
METRIC METRIC
PRESSURE DKL FEMALE DKOL FEMALE
SAE WASHER BSPP FEMALE JIC FEMALE SAE FEMALE BSPP FEMALE JIC FEMALE 24°/60° CONE 24° CONE
FEMALE FEMALE 45° ELBOW 45° ELBOW 45° ELBOW 45° TUBE BEND 45° TUBE BEND 45° TUBE BEND 45° TUBE BEND

T272 T281 T205 T207 T257 T226 T221 T224


PAGE 114 PAGE 116 PAGE 104 PAGE 109 PAGE 119 PAGE 104 PAGE 104 PAGE 110

T481 T455 T405 T457 T426 T424


PAGE 130 PAGE 131 PAGE 125 PAGE 131 PAGE 125 PAGE 128

T772 T781 T705 T707 T726 T721 T724


PAGE 140 PAGE 142 PAGE 135 PAGE 137 PAGE 135 PAGE 135 PAGE 138

T972 T981 T905 T926 T924


PAGE 155 PAGE 155 PAGE 153 PAGE 153 PAGE 154
FEMALE
45°
cont’d
FEMALE
90° METRIC
DKOS FEMALE
24° CONE ORFS FEMALE SAE FEMALE BSPP FEMALE JIC FEMALE SAE FEMALE BSPP FEMALE BSPP FEMALE JIC FEMALE
45° TUBE BEND 45° TUBE BEND 45° TUBE BEND 90° ELBOW 90° ELBOW 90° ELBOW 90° TUBE BEND 90° LONG BEND 90° TUBE BEND

T228 T267 T252 T273 T292G T282S T282 T283


PAGE 110 PAGE 113 PAGE 113 PAGE 114 PAGE 115 PAGE 117 PAGE 117 PAGE 117

T428 T482 T456


PAGE 128 PAGE 130 PAGE 131

T728 T773 T792G T782S T782 T783


PAGE 138 PAGE 140 PAGE 141 PAGE 143 PAGE 143 PAGE 143

T973 T982 T983


PAGE 155 PAGE 155 PAGE 155

FEMALE
90°
cont’d

METRIC METRIC METRIC METRIC FRENCH


DKL FEMALE DKOL FEMALE DKOS FEMALE GAZ FEMALE
JIC FEMALE 24°/60° CONE 24° CONE 24° CONE 24° CONE ORFS FEMALE ORFS FEMALE ORFS FEMALE SAE FEMALE
90° LONG BEND 90° TUBE BEND 90° TUBE BEND 90° TUBE BEND 90° TUBE BEND 90° SHORT BEND 90° MEDIUM BEND 90° LONG BEND 90° TUBE BEND

Page 90 QQUUAAL L I I TT YY HH O
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ANN DD FF I I TT TTI INNGGS S
Hose Couplings – Pictorial Index

BITELOK ONE-PIECE CRIMP COUPLINGS (continued)


T290 T223 T218 T264 T264B T264C T285
PAGE 111 PAGE 121 PAGE 122 PAGE 122 PAGE 122 PAGE 122 PAGE 123

T423 T485

Intro
PAGE 133 PAGE 133

T790 T723 T764 T764B T764C


PAGE 139 PAGE 152 PAGE 152 PAGE 152 PAGE 152

T923
PAGE 161

JOINER SALVAGE/ TUBE


STANDPIPE BITE

Hose
METRIC METRIC
SALVAGE IMPERIAL METRIC STANDPIPE STANDPIPE
JOINER (LIFESAVER) STANDPIPE STANDPIPE 45° TUBE BEND 90° TUBE BEND TUBE BITE

T213 T215 T217


PAGE 120 PAGE 120 PAGE 120

T413 T415 T417


PAGE 132 PAGE 132 PAGE 132

Couplings
T713 T714 T729 T715 T730 T716 T717 T717L/A/B T791
PAGE 145 PAGE 145 PAGE 145 PAGE 146 PAGE 146 PAGE 147 PAGE 147 PAGE 147 PAGE 147

T913 T915 T917 T991


PAGE 157 PAGE 157 PAGE 157 PAGE 157

SAE
FLANGE
CODE 61
CODE 61 CODE 61 CODE 61 CODE 61 CODE 61 CODE 61 CODE 61 CODE 61

Adaptors
CODE 61 FLANGE FLANGE FLANGE FLANGE FLANGE FLANGE FLANGE FLANGE
FLANGE 22.5° TUBE BEND 30° TUBE BEND 45° TUBE BEND 60° TUBE BEND 67.5° TUBE BEND 90° TUBE BEND 90° LONG BEND 110° TUBE BEND

T733 T744 T745 T735 T746 T736 T737 T793


PAGE 148 PAGE 148 PAGE 148 PAGE 148 PAGE 148 PAGE 149 PAGE 149 PAGE 149

T933 T944 T945 T935 T946 T936 T937 T993


PAGE 158 PAGE 158 PAGE 158 PAGE 158 PAGE 158 PAGE 158 PAGE 159 PAGE 159

SAE

Accessories
FLANGE
CODE 62
CODE 62 CODE 62 CODE 62 CODE 62 CODE 62 CODE 62 CODE 62
CODE 62 FLANGE FLANGE FLANGE FLANGE FLANGE FLANGE FLANGE
FLANGE 22.5° TUBE BEND 30° TUBE BEND 45° TUBE BEND 60° TUBE BEND 67.5° TUBE BEND 90° TUBE BEND 110° TUBE BEND

T733C T744C T745C T735C T746C T736C T737C T793C


PAGE 150 PAGE 150 PAGE 150 PAGE 150 PAGE 150 PAGE 151 PAGE 151 PAGE 151

T933C T944C T945C T935C T946C T936C T937C T993C


PAGE 160 PAGE 160 PAGE 160 PAGE 160 PAGE 160 PAGE 161 PAGE 161 PAGE 161

SPECIAL
Filters

FLANGE
RYCO
CODE 62C
R62C R62C R62C R62C R62C R62C R62C
R62C FLANGE FLANGE FLANGE FLANGE FLANGE FLANGE FLANGE
FLANGE 22.5° TUBE BEND 30° TUBE BEND 45° TUBE BEND 60° TUBE BEND 67.5° TUBE BEND 90° TUBE BEND 110° TUBE BEND

T201SS T209SS T202SS T204SS T287SS T227SS T226SS


PAGE 220 PAGE 221 PAGE 220 PAGE 221 PAGE 221 PAGE 220 PAGE 220
Technical

T709SS T702SS T704SS


PAGE 222 PAGE 222 PAGE 222

STAINLESS
STEEL

STAINLESS STEEL STAINLESS STEEL STAINLESS STEEL STAINLESS STEEL STAINLESS STEEL STAINLESS STEEL STAINLESS STEEL
BSPT NPT BSPP JIC RYCOLOK BSPP FEMALE BSPP FEMALE
MALE MALE FEMALE FEMALE MALE 45° TUBE BEND 90° TUBE BEND

H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 91
Hose Couplings – Pictorial Index

6900N BITELOK INTERLOK TWO-PIECE CRIMP COUPLINGS FOR H15D SERIES HOSE

6900N 901N 909N 903N 963N 984N


PAGE 162 PAGE 162 PAGE 162 PAGE 163 PAGE 163 PAGE 164

MALE
FERRULE
STRAIGHT

METRIC
CRIMP BSPT NPT JIC DKS MALE ORFS
FERRULE MALE MALE MALE 24° CONE MALE

902N 904N 971N 980N


PAGE 162 PAGE 163 PAGE 163 PAGE 164

FEMALE

METRIC
BSPP JIC DKOS FEMALE ORFS
FEMALE FEMALE 24° CONE FEMALE

925N 972N 981N 905N 924N 973N 982N


PAGE 163 PAGE 164 PAGE 164 PAGE 162 PAGE 163 PAGE 164 PAGE 164

FEMALE
45° & 90°

METRIC METRIC
DKOS FEMALE DKOS FEMALE
JIC FEMALE 24° CONE ORFS FEMALE BSPP FEMALE JIC FEMALE 24° CONE ORFS FEMALE
45° TUBE BEND 45° TUBE BEND 45° TUBE BEND 90° ELBOW 90° TUBE BEND 90° TUBE BEND 90° MEDIUM BEND

913N 915N 917N 933N 933CN 935N 935CN 937N


PAGE 165 PAGE 165 PAGE 165 PAGE 166 PAGE 166 PAGE 166 PAGE 166 PAGE 166

FLANGE

CODE 61 CODE 61 CODE 62 R62C CODE 62


CODE 61 FLANGE FLANGE CODE 62 R62C FLANGE FLANGE FLANGE
FLANGE 45° TUBE BEND 90° TUBE BEND FLANGE FLANGE 45° TUBE BEND 45° TUBE BEND 90° TUBE BEND

6900K & 6900T BITELOK TWO-PIECE CRIMP COUPLINGS FOR H13A AND H13D SERIES HOSE
Part Number is for Complete Coupling. Assembly by RYCO Hydraulics - Sold only as fabricated hose assemblies.
6900K 6933K 6910K 6944K 6935K 6935KL 6937K 6933T 6937T
PAGE 168 PAGE 168 PAGE 168 PAGE 168 PAGE 168 PAGE 168 PAGE 168 PAGE 169 PAGE 169
FLANGE
RYCO
CODE 62K
SAE
CODE 62
CRIMP RYCO CODE 62K RYCO CODE 62K RYCO CODE 62K RYCO CODE 62K RYCO CODE 62K CODE 62
FERRULE RYCO CODE 62K FLANGE FLANGE FLANGE FLANGE FLANGE CODE 62 FLANGE
(INCLUDED) FLANGE 10° TUBE BEND 22.5° TUBE BEND 45° TUBE BEND 45° LONG BEND 90° TUBE BEND FLANGE 90° TUBE BEND

1200 BITELOK TWO-PIECE CRIMP COUPLINGS FOR T240A HOSE

1200 201 287 202 204 213 214 215 217


PAGE 170 PAGE 170 PAGE 170 PAGE 170 PAGE 170 PAGE 171 PAGE 171 PAGE 171 PAGE 171

CODE 61 CODE 61 CODE 61


CRIMP BSPT RYCOLOK BSPP JIC CODE 61 FLANGE FLANGE FLANGE
FERRULE MALE MALE FEMALE FEMALE FLANGE 22.5° TUBE BEND 45° TUBE BEND 90° TUBE BEND

Page 92 QQUUAAL L I I TT YY HH O
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ANN DD FF I I TT TTI INNGGS S
Hose Couplings – Pictorial Index

1100 BITELOK TWO-PIECE CRIMP COUPLINGS FOR RTH1 SERIES HOSE

1100 R01 R09 R03 R02 R04 R54 R25 R26 R24
PAGE 172 PAGE 172 PAGE 173 PAGE 173 PAGE 172 PAGE 173 PAGE 174 PAGE 174 PAGE 172 PAGE 174

Intro
CRIMP BSPT NPT JIC BSPP JIC SAE JIC FEMALE BSPP FEMALE JIC FEMALE
FERRULE MALE MALE MALE FEMALE FEMALE FEMALE 45° BEND 90° TUBE BEND 90° TUBE BEND

1G00 BITELOK TWO-PIECE CRIMP COUPLINGS FOR FB2 SERIES HOSE

Hose
1G00 GP01 GP34 GP02 G54 G58 GP05 GP24 G57 G23
PAGE 175 PAGE 175 PAGE 175 PAGE 175 PAGE 176 PAGE 176 PAGE 175 PAGE 175 PAGE 176 PAGE 176

PILOT O RING SAE PILOT O RING PILOT O RING SAE


CRIMP PILOT O RING MALE PILOT O RING SAE FEMALE FEMALE FEMALE FEMALE SALVAGE
FERRULE MALE 90° ELBOW FEMALE FEMALE 45° ELBOW 90° ELBOW 90° ELBOW SHORT 90° ELBOW (LIFE SAVER)

Couplings
800 PUSH-ON COUPLINGS FOR PL1 AND RQP6 SERIES HOSE
PL1 and RQP6 Hose simply pushes on to 800 Series couplings. Clamps are required for critical applications, and when Working
Pressure exceeds 50% of the Maximum Static Working Pressure. Do not overtighten Clamps as this will damage hose.

803 JIC 804 JIC


801 811 809 853 SAE 874 820 802 854 SAE 806
PAGE 177 PAGE 177 PAGE 178 PAGE 179 PAGE 180 PAGE 181 PAGE 177 PAGE 179 PAGE 177

Adaptors
BSPT BSPP O RING NPT JIC / SAE SAE INVERTED UN O RING MALE BSPP JIC / SAE BSPP FEMALE
MALE MALE MALE MALE FLARE MALE (O RING BOSS) FEMALE FEMALE 45° ELBOW

807 JIC
805 857 SAE 824 890 823 818 864 810
PAGE 177 PAGE 179 PAGE 179 PAGE 179 PAGE 180 PAGE 180 PAGE 180 PAGE 181

Accessories
BSPP JIC / SAE 200 AIR
FEMALE FEMALE JIC FEMALE SALVAGE IMPERIAL METRIC COUPLING
90° ELBOW 90° ELBOW 90° TUBE BEND JOINER (LIFE SAVER) STANDPIPE STANDPIPE NIPPLE

3300 SUCTION AND RETURN COUPLINGS FOR SR AND SRF SERIES HOSE
3300 Series Couplings require a suitable Clamp around the outside of the hose.

RSC 3301 3311 3309 3320 3340 3341 3340N 3342


Filters

PAGE 182 PAGE 182 PAGE 182 PAGE 184 PAGE 186 PAGE 183 PAGE 183 PAGE 184 PAGE 186

BSPT BSPP O RING NPT UN O RING MALE


SUCTION BSPT BSPP O RING NPT UN O RING MALE MALE MALE MALE (O RING BOSS)
HOSE CLAMP MALE MALE MALE (O RING BOSS) 90° ELBOW 90° ELBOW 90° ELBOW 90° ELBOW
Technical

3302 3302F 3304 3313 3315 3317


PAGE 183 PAGE 183 PAGE 184 PAGE 185 PAGE 185 PAGE 185

BSPP CODE 61 CODE 61


BSPP FEMALE JIC CODE 61 FLANGE FLANGE
FEMALE FLAT FACE FEMALE FLANGE 45° TUBE BEND 90° TUBE BEND

C O N N E C T I N G P A R T N E R S H I P S Page 93
Hose Couplings – Pictorial Index

FIELD ATTACHABLE FERRULES FOR 600 SERIES INSERTS

The RYCO Field Attachable system


consists of six ferrule styles, each
specific to a hose type, and one
common Insert. Field attachable
Inserts and Ferrules can be ordered
individually, or as a complete
coupling for specific hose types.

A00 B00 K00 L00 V00 400


PAGE 202 PAGE 202 PAGE 202 PAGE 202 PAGE 188 PAGE 202

FERRULES

SUITS RYCO SUITS RYCO


SUITS RYCO SUITS RYCO T1A, T1D, T1F, T2A, T2D, TXA2D, SUITS RYCO SUITS RYCO
AS1D AS2D RQP1, RQG1 TJ2D, RQP2 RQP5, T5 M2
ONE WIRE TWO WIRE ONE WIRE TWO WIRE TEXTILE COVER TWO TEXTILE BRAID
SKIVE HOSE SKIVE HOSE NON-SKIVE HOSE NON-SKIVE HOSE HOSE HOSE

600 SERIES FIELD ATTACHABLE INSERTS


600 Series Inserts for A00, B00, K00, L00, V00 and 400 ferrules.
Common V00 Series are indicated in parentheses below Insert Group designation eg. (V01)

601 632 609 609E 686M 603 665 663 653


PAGE 204 PAGE 205 PAGE 208 PAGE 208 PAGE 208 PAGE 209 PAGE 212 PAGE 213 PAGE 215
(V01) (V09) (V03) (V53)

MALE
STRAIGHT

METRIC METRIC
BSPT BSPT MALE NPT NPT MALE GREASE LINE JIC DKL MALE DKS MALE SAE
MALE SWIVEL MALE EXTENDED MALE MALE 24° CONE 24° CONE MALE

674 620 638


PAGE 215 PAGE 219 PAGE 219
(V74) (V20)

MALE
STRAIGHT
cont'd

UN O RING UN O RING
SAE INVERTED MALE MALE SWIVEL
MALE FLARE (O RING BOSS) (O RING BOSS)

675 676 634 678 679 639 677


PAGE 216 PAGE 216 PAGE 205 PAGE 215 PAGE 215 PAGE 219 PAGE 216
(V75) (V77)

MALE
45°,60° & 90°

SAE INVERTED UN O RING


SAE INVERTED SAE INVERTED BSPT MALE SAE INVERTED MALE FLARE MALE SWIVEL SAE INVERTED
MALE FLARE MALE FLARE SWIVEL MALE FLARE 90° EXTENDED (O RING BOSS) MALE FLARE
45° TUBE BEND 60° TUBE BEND 90° ELBOW 90° ELBOW ELBOW 90° ELBOW 90° TUBE BEND

Page 94 QQUUAAL L I I TT YY HH O
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ANN DD FF I I TT TTI INNGGS S
Hose Couplings – Pictorial Index

600 SERIES FIELD ATTACHABLE INSERTS (continued)


600 Series Inserts for A00, B00, K00, L00, V00 and 400 ferrules.
Common V00 Series are indicated in parentheses below Insert Group designation eg. (V01)

Intro
602 602F 612 696 686 604 660 671 668
PAGE 204 PAGE 205 PAGE 206/211 PAGE 208 PAGE 208 PAGE 209 PAGE 212 PAGE 213 PAGE 211/213
(V02) (V04)

FEMALE
STRAIGHT

METRIC FEMALE
BSPP FEMALE METRIC METRIC 60° CONCAVE
BSPP BSPP FEMALE 60° CONCAVE NPSM FEMALE GREASE LINE JIC DKL FEMALE DKOS FEMALE SEAT (JIS)

Hose
FEMALE FLAT FACE SEAT (JIS) LIVE SWIVEL FIXED FEMALE FEMALE 24°/60° CONE 24° CONE KOMATSU

680 654
PAGE 214 PAGE 215
(V80) (V54)

FEMALE
STRAIGHT
cont'd

Couplings
ORFS SAE
FEMALE FEMALE

606 608 658 627 625 666 672 681 655


PAGE 206 PAGE 209 PAGE 215 PAGE 207 PAGE 210 PAGE 212 PAGE 213 PAGE 214 PAGE 215
(V27) (V25) (V81) (V55)

FEMALE
45°

Adaptors
METRIC METRIC
DKL FEMALE DKOS FEMALE
BSPP FEMALE JIC FEMALE SAE FEMALE BSPP FEMALE JIC FEMALE 24°/60° CONE 24° CONE ORFS FEMALE SAE FEMALE
45° ELBOW 45° ELBOW 45° ELBOW 45° TUBE BEND 45° TUBE BEND 45° TUBE BEND 45° TUBE BEND 45° TUBE BEND 45° TUBE BEND

605 605F 607 657 626 621 631 624 628


PAGE 206 PAGE 205 PAGE 209 PAGE 215 PAGE 207 PAGE 207 PAGE 206/211 PAGE 210 PAGE 210
(V07) (V26) (V24) (V28)

Accessories
FEMALE
90°

BSPP FEMALE
BSPP FEMALE 60° CONCAVE
BSPP FEMALE FLAT FACE JIC FEMALE SAE FEMALE BSPP FEMALE BSPP FEMALE SEAT (JIS) JIC FEMALE JIC FEMALE
90° ELBOW 90° ELBOW 90° ELBOW 90° ELBOW 90° TUBE BEND 90° LONG BEND 90° TUBE BEND 90° TUBE BEND 90° LONG BEND

667 673 682 683 656 656L


PAGE 212 PAGE 213 PAGE 214 PAGE 214 PAGE 215 PAGE 215
(V82) (V83) (V56)

FEMALE
Filters

90°
cont'd
METRIC METRIC
DKL FEMALE DKOS FEMALE
24°/60° CONE 24° CONE ORFS FEMALE ORFS FEMALE SAE FEMALE SAE FEMALE
90° TUBE BEND 90° TUBE BEND 90° TUBE BEND 90° LONG BEND 90° TUBE BEND 90° LONG BEND

613 615 617 623 618 664 685


PAGE 216 PAGE 216 PAGE 216 PAGE 217 PAGE 217 PAGE 218 PAGE 218
Technical

(V23)

SAE SALVAGE/
TUBE BITE
FLANGE STANDPIPE

CODE 61 CODE 61
CODE 61 FLANGE FLANGE SALVAGE IMPERIAL METRIC
FLANGE 45° TUBE BEND 90° TUBE BEND (LIFESAVER) STANDPIPE STANDPIPE TUBE BITE

H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 95
Hose Couplings – Index By End Style Number
“Index by End Style Number” is a quick reference if the End Style Number is already known.
It can also be used to show the availability of End Styles in different Coupling Series.
Example: PLEASE NOTE:
End Style of “33” SAE Code 62 Flange is available in four Series: The following Coupling Series are not listed in this table:
T700 Series – T733 (page 148) 1200 see pages 170 & 171
T900 Series – T933 (page 158) 1G00 see pages 175 & 176
6900N Series 933N (page 166)
6900T Series – 6933T (page 169)

END COUPLING SERIES


STYLE
6900K
NO. END STYLE DESCRIPTION
T200 T400 T700 T900 6900N 6900T 1100 800 3300 V00 600
PAGE NUMBER
01 BSPT Male 102 124 134 153 162 172 177 182 190 190,204
01C BSPP Male Captive Seal 102
01H BSPT Male Heavy 134
01P BSPP Male 102 124 134 153
01SS Stainless Steel BSPT Male 220
02 BSPP Female 102 125 134 153 162 172 177 183 190 190,204
02F BSPP Female Flat Face 103 183 205
02H BSPP Female Heavy 134
02N NPSM Female 106 126 136
02S BSPP Female Live Swivel 103
02SS Stainless Steel BSPP Female 220 222
03 JIC Male 108 127 137 154 163 173 179 192 192,209
04 JIC Female 108 127 137 154 163 173 179 184 193 193,209
04SS Stainless Steel JIC Female 221 222
05 BSPP Female 90° Elbow 104 125 135 153 162 177 206
05F BSPP Female Flat Face 90° Elbow 205
06 BSPP Female 45° Elbow 104 135 177 206
07 JIC Female 90° Elbow 109 137 179 194 194,209
08 JIC Female 45° Elbow 109 137 209
09 NPT Male 105 126 136 153 162 173 178 184 192 192,208
09E NPT Male Extended 105 136 153 208
09SS Stainless Steel NPT Male 221 222
10 Specials 168 (K) 181
11 BSPP O Ring Male 177 182
12 BSPP Female 60° Concave Seat (JIS) 103,111 125,129 206,211
13 SAE Code 61 Flange 120 132 145 157 165 185 216
14 SAE Code 61 Flange 22.5° Tube Bend 145
15 SAE Code 61 Flange 45° Tube Bend 120 132 146 157 165 185 216
16 SAE Code 61 Flange 67.5° Tube Bend 147
17 SAE Code 61 Flange 90° Tube Bend 120 132 147 157 165 185 216
17A SAE Code 61 Flange 90° Special Tube Bend 147
17B SAE Code 61 Flange 90° Special Tube Bend 147
17L SAE Code 61 Flange 90° Long Tube Bend 147
18 Imperial Standpipe 121 180 217
19 NPT Female Fixed 106
20 UN O Ring Male (O Ring Boss) 123 152 181 186 201 201,219
21 BSPP Female 90° Long Tube Bend 104 135 207
22 BSPP Male 60° Convex Seat (JIS) 103,111
23 Salvage / Lifesaver 121 133 152 161 180 201 201,217
24 JIC Female 90° Tube Bend 110 128 138 154 163 174 179 195 195,210
25 JIC Female 45° Tube Bend 110 128 138 154 163 174 194 194,210
26 BSPP Female 90° Tube Bend 104 125 135 153 172 191 191,207
26SS Stainless Steel BSPP Female 90° Tube Bend 220

Page 96 QQUUAAL L I I TT YY HH O
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ANN DD FF I I TT TTI INNGGS S
Hose Couplings – Index By End Style Number
END COUPLING SERIES
STYLE 6900K
NO. END STYLE DESCRIPTION T200 T400 T700 T900 6900N 6900T 1100 800 3300 V00 600
PAGE NUMBER

Intro
27 BSPP Female 45° Tube Bend 104 135 191 191,207
27SS Stainless Steel BSPP Female 45° Tube Bend 220
28 JIC Female 90° Long Tube Bend 110 128 138 195 195,210
29 SAE Code 61 Flange 30° Tube Bend 145
30 SAE Code 61 Flange 60° Tube Bend 146
31 BSPP Female 60° Concave (JIS) 90° Tube Bend 206,211
32 BSPT Male Swivel 103 205
32N NPT Male Swivel 106

Hose
33 SAE Code 62 Flange 148 158 166 169 (T)
33C RYCO Code 62C Flange 150 160 166
33K RYCO Code 62K Flange 168 (K)
34 BSPT Male Swivel 90° Elbow 103 205
34N NPT Male Swivel 90° Elbow 106
35 SAE Code 62 Flange 45° Tube Bend 148 158 166

Couplings
35C RYCO Code 62C Flange 45° Tube Bend 150 160 166
35K RYCO Code 62K Flange 45° Tube Bend 168 (K)
35KL RYCO Code 62K Flange 45° Long Tube Bend 168 (K)
36 SAE Code 62 Flange 67.5° Tube Bend 149 158
36C RYCO Code 62C Flange 67.5° Tube Bend 151 161
37 SAE Code 62 Flange 90° Tube Bend 149 159 166 169 (T)
37C RYCO Code 62C Flange 90° Tube Bend 151 161
37K RYCO Code 62K Flange 90° Tube Bend 168 (K)

Adaptors
38 UN O Ring Male Swivel (O Ring Boss) 123 219
39 UN O Ring (Boss) Male Swivel 90° Elbow 123 219
40 BSPT Male 90° Elbow 183
40N NPT Male 90° Elbow 184
41 BSPP O Ring Male 90° Elbow 183
42 UN O Ring Male 90° Elbow 186
43 BSPT Male 90° Tube Bend

Accessories
44 SAE Code 62 Flange 22.5° Tube Bend 148 158
44C RYCO Code 62C Flange 22.5° Tube Bend 150 160
44K RYCO Code 62K Flange 22.5° Tube Bend 168 (K)
45 SAE Code 62 Flange 30° Tube Bend 148 158
45C RYCO Code 62C Flange 30° Tube Bend 150 160
46 SAE Code 62 Flange 60° Tube Bend 148 158
46C RYCO Code 62C Flange 60° Tube Bend 150 160
47
48
Filters

49
50 DKOL Female 113 139
50R DKOL Female 113 139
51 DKOL Female 45° Tube Bend 113
52 DKOL Female 90° Tube Bend 113
53 SAE Male 118 131 179 198 198,215
54 SAE Female 118 131 174 179 198 198,215
Technical

55 SAE Female 45° Tube Bend 131 199 199,215


56 SAE Female 90° Tube Bend 131 199 199,215
56L SAE Female 90° Long Tube Bend 215
57 SAE Female 90° Elbow 119 131 179 215
58 SAE Female 45° Elbow 119 215
59

C O N N E C T I N G P A R T N E R S H I P S Page 97
Hose Couplings – Index By End Style Number
END COUPLING SERIES
STYLE 6900K
NO. END STYLE DESCRIPTION T200 T400 T700 T900 6900N 6900T 1100 800 3300 V00 600
PAGE NUMBER
60 DKL Female 113 212
61 DKM Female 60° Seat
62 DKS Female
63 DKS Male 114 140 155 163 213
64 Metric Standpipe 122 152 180 218
64B Metric Standpipe 45° Tube Bend 122 152
64C Metric Standpipe 90° Tube Bend 122 152
65 DKL Male 112 212
66 DKL Female 45° Tube Bend 113 212
67 DKL Female 90° Tube Bend 113 212
68 Metric Female 60° Concave Seat (JIS) 111,115 138,141 211,213
69 DKS Female 45° Tube Bend
70 DKS Female 90° Tube Bend
71 DKOS Female 114 140 155 163 213
71R DKOS Female 114 140
72 DKOS Female 45° Tube Bend 114 140 155 164 213
73 DKOS Female 90° Tube Bend 114 140 155 164 213
74 SAE Inverted Flare Male 119 131 180 199 199,215
75 SAE Inverted Flare Male 45° Tube Bend 119 131 200 200,216
76 SAE Inverted Flare Male 60° Tube Bend 119 216
77 SAE Inverted Flare Male 90° Tube Bend 119 131 200 200,216
78 SAE Inverted Flare Male 90° Elbow 119 215
79 SAE Inverted Flare Male 90° Long Elbow 119 215
80 ORFS Female 116 129 142 155 164 196 196,214
81 ORFS Female 45° Tube Bend 116 130 142 155 164 196 196,214
82 ORFS Female 90° Medium Tube Bend 117 130 143 155 164 197 197,214
82S ORFS Female 90° Short Tube Bend 117 143
83 ORFS Female 90° Long Tube Bend 117 143 155 197 197,214
84 ORFS Male 116 129 142 164
85 Tube Bite 123 133 218
86 Grease Line Fixed Female 107 208
86M Grease Line Male 208
87 RYCOLOK Male 118 144 156
87S RYCO SUPERLOK Male 144 156
87SS RYCOLOK Male Stainless Steel 221
88 RYCOLOK Male 45° Elbow 118 144
89 RYCOLOK Male 90° Elbow 118 144
90 Joiner 111 139 180
91 SAE Code 61 Flange 110° Tube Bend 147 157
92 Metric French GAZ Male 115 141
92F Metric French GAZ Female 115 141
92G Metric French GAZ Female 90° Tube Bend 115 141
92M Metric French Millimetric Male 115 141
92N Metric French Millimetric Female 115 141
93 SAE Code 62 Flange 110° Tube Bend 149 159
93C RYCO Code 62C Flange 110° Tube Bend 151 161
94 PW Female 117
95 PW Gun Handle Tube 117
96 NPSM Female Live Swivel 208
97 Minelok Male
98 Minelok Female
99

Page 98 QQUUAAL L I I TT YY HH O
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ANN DD FF I I TT TTI INNGGS S
BITELOK Couplings
RYCO BITELOK One-Piece Non-Skive Crimp Couplings give you Higher Technology
and Greater Performance. And when matched with RYCO higher Working Pressure
hydraulic hose, your hose assemblies will last longer, give greater impulse life and

Intro
be able to operate at higher working pressures.

• Mono Block Bends are made from a single


piece of steel (mono block) and are far
superior to and stronger than fabricated
welded style constructions. Being of one-
piece construction there is no chance of

Hose
faulty weld or leak path developing.

• Micro Grooves improve oil retention.


Acting similarly to a series of O Rings, they
resist the pressurised seepage of system oil
over the life of the hose assembly. Together
with reverse barb technology they provide

Couplings
superior sealing properties.

• Reverse Barb Technology (non-aggressive


barb form) reduces stress of the liner (hose
tube) and prevents oil entrapment within the
coupling, resulting in excellent sealing
without the risk of localised tearing of the
liner that can occur with more aggressive
sharp-edged barb forms.

Adaptors
• Series Code Grooves.
2 Grooves signify T200 Series.
3 Grooves signify T400 Series.
4 Grooves signify T700 Series.
6 Grooves signify T900 Series.

Accessories
• Branding: Female Swivel Nuts have
their Connector Style, “RYCO”, Batch
Code and Dash Size branded on
them; Inserts have their Part-Number,
“RYCO” & Batch Code branded on them;
Ferrules have their Hose Styles, “RYCO”
and Batch Code branded on them; providing • Forward Angle ferrule teeth grip the hose with a “fish hook“
simple identification, complete traceability effect providing maximum lock while enhancing compression
and enhancing safety by reducing the risk control. Compression control of the liner (hose tube) is critical
of error. to coupling performance. Over compression can cause it to
Filters

breakdown or crack prematurely, while under compression will


If it's not branded - it's not result in lower sealing properties.

• Non-Skive. The need for skiving on most • Graduated Deep Tooth Ferrule provides enormously
RYCO hose assembly configurations has strong, graduated grip on the hose. Deep teeth easily
been abolished. This is of great advantage penetrate through the cover, accommodating it with
when making hose assemblies. Non-Skive margin to spare, and then bite powerfully onto the wire
Technical

hose assemblies save time (and money!) and reinforcement; resulting in measured, evenly graduated
further reduce risk by eliminating a process. compression.

"Higher Technology Equals Greater Performance"


H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 99
Working Pressure of Hose Assemblies
Working Pressure of each Hose Coupling End Style Termination is shown in the Technical section.
In most cases, the Working Pressure of the Hose Coupling End Style Termination that can be chosen for a particular hose
exceeds the Maximum Working Pressure of the Hose.
It is possible however, to select a Hose Coupling with an End Style having a lower Working Pressure than the Hose.
In this case, as noted in SAE J516 and SAE J517, the rated Working Pressure of the Hose Assembly must not exceed the lower
of the respective Working Pressure rated values.

EXAMPLE 1.
T28A Hose Assembly with T204-0812 coupling one end and T209-0808 coupling other end.
From page 31, Maximum Working Pressure of T28A is 345 bar.
From page 420, Maximum Working Pressure of T204-0812 is 600 bar.
From page 419, Maximum Working Pressure of T209-0808 is 700 bar.
The Maximum Working Pressure of the Hose Assembly is therefore 345 bar, the lowest of the respective Maximum Working
Pressure rated values (in this case, the hose).

EXAMPLE 2.
H1216D Hose Assembly with T713-1620 coupling one end and T703-1621 coupling other end.
From page 44, Maximum Working Pressure of H1216D is 350 bar.
From page 422, Maximum Working Pressure of T713-1620 is 280 bar.
From page 420, Maximum Working Pressure of T703-1621 is 420 bar.
The Maximum Working Pressure of the Hose Assembly is therefore 280 bar, the lowest of the respective Maximum Working
Pressure rated values (in this case, the T713-1620).

3300 SERIES COUPLINGS FOR SR AND SRF SERIES HOSE


The Maximum Working Pressure of a SR or SRF Series Hose Assembly depends on the couplings used, and the method of attachment.
See pages 58 and 59.

3300 Series Couplings with RSC Clamps are suited to Suction Applications, and Low Pressure Delivery (up to 25% of Maximum
Working Pressure of the hose).

T400 Bitelok One-Piece Crimp Couplings are suited to Suction Applications, and High Pressure Delivery (up to 100% of
Maximum Working Pressure of the hose).

Example:
SRF20 Hose Assembly with 3302-2020 Couplings each end secured with RSC-4347 Clamps.
From page 59, Maximum Working Pressure of SRF20 hose is 14 bar.
From page 419, Maximum Working Pressure of 3302-2020 coupling is 280 bar.
Maximum Working Pressure of the Hose Assembly is 25% of 14 bar = 3,5 bar.

If this Hose Assembly was made with T402-2020 Bitelok One-Piece Crimp Couplings instead:
From page 59, Maximum Working Pressure of SR20 hose is 14 bar.
From page 419, Maximum Working Pressure of T402-2020 coupling is 280 bar.
Maximum Working Pressure of the Hose Assembly is 100% of 14 bar = 14 bar.

800 SERIES COUPLINGS FOR PL1 AND RQP6 SERIES HOSE


PL1 and RQP6 Series hose, and 800 Series Push-On Fittings, are recommended for use in systems with Static Working Pressures
(constant loads without pressure spikes) only. They are not recommended for vibration or pressure surge applications.
PL1 and RQP6 Series hose should not be used at both maximum working pressure and maximum temperature simultaneously.
800 Series Push-On pages 177 to 181.
Assembly Instructions page 407.
PL1 and RQP6 Series hose simply pushes on to 800 Series Couplings, and for Static Working Pressures up to 50% of Maximum
Static Working Pressures a clamp is not required. For diesel fuel and other potentially dangerous or critical applications, and
Static Working Pressures above 50% of maximum; a clamp around the hose is required. Do not overtighten clamp as this will
damage hose. Factory crimped couplings are also available in some sizes. Contact RYCO for more information.

Drop Length & Cut-Off Allowance Dimensions for Couplings


In this Product Technical Manual, dimensional values for Drop Length (DL) and Cut-Off Allowance (CA) are published.
Due to different manufacturing methods and design changes, DL and CA values may vary from time to time.
Before attaching couplings to the hose, measure and check that the DL and CA dimensions of the actual coupling to be used
complies with that published, or is suitable for the application.

Page 100 QQUUAAL L I I TT YY HH O


OS E A
ANN DD FF I I TT TTI INNGGS S
IMPORTANT BRANDING INFORMATION

IMPORTANT BRANDING INFORMATION


RYCO BITELOK T200, T400 and T700 SERIES COUPLINGS

Intro
AND R00 SERIES INSERTS

To improve Customer Service, commencing late 2003, branding of T200, T400, T700 Couplings and RT200 Inserts was
amended to show a universal prefix “R“ instead of the previous “Tn“ or “RT“ prefixes.
T200 has two identification grooves, T400 has three grooves, and T700 has four grooves branded on the ferrule (body) of the
Couplings signifying their series designation. 1100 ferrule (body for the R00 insert) has one groove.

T200 example T400 example

Hose
Insert branding Insert branding
R09-0608 R09-0608

Couplings
Ferrule branding Ferrule branding
T200 Series T400 Series

Two Series Code Grooves Three Series Code Grooves


identify T200 Series identify T400 Series

To complete the Part Number for Coupling: To complete the Part Number for Coupling:

Adaptors
Insert Part Branding is R09-0608 Insert Part Branding is R09-0608
Series is T200 (from T200 Ferrule Branding or Series is T400 (from T400 Ferrule Branding or
Two Series Code Grooves) Three Series Code Grooves)
Simply replace “R“ of Insert Part Branding with “T2“ Simply replace “R“ of Insert Part Branding with “T4“
(first two characters of Series) (first two characters of Series)
(replace R with T2) R09-0608 T209-0608 (replace R with T4) R09-0608 T409-0608

T700 example 1100 example

Accessories
Insert branding
R03-0812

Insert branding
R17-1616 Ferrule branding
1100 Series
Ferrule branding
Filters

(Previously 1RT200 Series)


T700 Series
One Series Code Groove
Four Series Code Grooves identifies 1100 Series
identify T700 Series

To complete the Part Number for Coupling:


Insert Part Branding is R03-0812
Series is 1100 (from One Series Code Groove)
Technical

To complete the Part Number for Coupling:


Insert Part Branding is R17-1616 Simply replace “R“ of Insert Part Number with “11“
Series is T700 (from T700 Ferrule Branding or (first two characters of Series)
Four Series Code Grooves) (replace R with 11) R03-0812 1103-0812
Simply replace “R“ of Insert Part Branding with “T7“
(first two characters of Series) Please note: Part Number for this Insert was
(replace R with T7) R17-1616 T717-1616 previously RT203-0812.
(Same design, Part Number change only).

C O N N E C T I N G P A R T N E R S H I P S Page 101
T200 BITELOK One-Piece Crimp Couplings
NON-SKIVE SKIVE
For RYCO Hose Series T1A, T1D, T1F, T2A, T2D, For RYCO Hose Series PW2, TW1.
T2S, T3KA, T3KD, TJ2D, TXA2D, DF2A, RQP1, For RYCO Hose H1206A, H1206D, H1206S, H1208A, H1208D, H1208S, H1210A,
RQP2, RQG1 up to sizes -20. HSP04A, HSP06A, HSP08A, HSP10A.
For these RYCO Hose Series -24 and -32 For RYCO Hose T240A, use 1200 Series Couplings.
sizes, use T700 Series Couplings.

BSP T201 T201P T201C T202

60° SEAT

EXCEPT T201C
CAPTIVE SEAL INCLUDED

THREAD DASH BSPT BSPP BSPP MALE BSPP


HOSE SIZE SIZE SIZE MALE MALE CAPTIVE SEAL FEMALE

DN inch inch PART NO CA PART NO CA PART NO CA PART NO CA


5 3/16 1/8 -0302 T201-0302 T201P-0302 26
6 1/4 1/8 -0402 T201-0402 25 T202-0402 21
6 1/4 1/4 -0404 T201-0404 30 T201P-0404 27 T201C-0404 T202-0404 22
6 1/4 3/8 -0406 T201-0406 30 T202-0406 25
6 1/4 1/2 -0408 T201-0408 32
8 5/16 1/4 -0504 T201P-0504 T202-0504 22
8 5/16 3/8 -0506 T201-0506 T201P-0506 T202-0506
8 5/16 1/2 -0508 T201-0508
10 3/8 1/4 -0604 T201-0604 33 T202-0604 22
10 3/8 3/8 -0606 T201-0606 33 T201P-0606 33 T201C-0606 T202-0606 24
10 3/8 1/2 -0608 T201-0608 38 T201P-0608 32 T202-0608 27
12 1/2 3/8 -0806 T201-0806 35 T202-0806 25
12 1/2 1/2 -0808 T201-0808 40 T201P-0808 31 T201C-0808 T202-0808 26
12 1/2 5/8 -0810 T201-0810 40 T201P-0810
12 1/2 3/4 -0812 T202-0812 30
16 5/8 1/2 -1008 T201-1008 41 T202-1008 27
16 5/8 5/8 -1010 T201-1010 41 T201P-1010 34 T202-1010 26
16 5/8 3/4 -1012 T201-1012 41 T202-1012 28
19 3/4 3/4 -1212 T201-1212 41 T201P-1212 40 T201C-1212 T202-1212 28
25 1 1 -1616 T201-1616 48 T201P-1616 45 T201C-1616 T202-1616 33
25 1 1.1/4 -1620 T202-1620 41
31 1.1/4 1 -2016
31 1.1/4 1.1/4 -2020 T201-2020 53 T201P-2020 51 T201C-2020 T202-2020 41
38 1.1/2 1.1/2 -2424 T701-2424 55 T701P-2424 55 T702-2424 45
51 2 2 -3232 T701-3232 66 T701P-3232 67 T702-3232 54
Stainless Steel T201SS, Stainless Steel T202SS, see page 220.
Stainless Steel T702SS, see page 222.

Page 102 QQUUAAL L I I TT YY HH O


OS E A
ANN DD FF I I TT TTI INNGGS S
T200 Bitelok One-Piece Crimp Couplings
NON-SKIVE SKIVE
For RYCO Hose Series T1A, T1D, T1F, T2A, T2D, For RYCO Hose Series PW2, TW1.
T2S, T3KA, T3KD, TJ2D, TXA2D, DF2A, RQP1, For RYCO Hose H1206A, H1206D, H1206S, H1208A, H1208D, H1208S, H1210A,
RQP2, RQG1 up to sizes -20. HSP04A, HSP06A, HSP08A, HSP10A.
For these RYCO Hose Series -24 and -32 For RYCO Hose T240A, use 1200 Series Couplings.

Intro
sizes, use T700 Series Couplings.

BSP T232 T234 T202S

60° SEAT

Hose
THREAD DASH BSPT MALE BSPP MALE SWIVEL BSPP FEMALE
HOSE SIZE SIZE SIZE SWIVEL 90° ELBOW LIVE SWIVEL

DN inch inch PART NO CA PART NO CA DL PART NO CA


6 1/4 1/4 -0404 T202S-0404 40

Couplings
10 3/8 1/4 -0604 T202S-0604 41
10 3/8 3/8 -0606 T232-0606 44 T234-0606 23 44
10 3/8 1/2 -0608 T232-0608 49 T234-0608 23 48
12 1/2 1/2 -0808 T232-0808 47 T234-0808 29 50
19 3/4 3/4 -1212 T234-1212 30 54
These “Live Swivel” T232, T234 and T202S Series Couplings are for Maximum Working Pressure:
420 bar (6000 psi) -04 Hose Size
350 bar (5100 psi) -06 Hose Size

Adaptors
280 bar (4060 psi) -08 & -12 Hose Size
Their swivel capability is to allow easy installation and orientation and avoid twisting of hose.
They are not designed for continuous rotation or continuous movement.

BSP T202F T222 T212

Accessories
SPECIAL SEATS

BSPP MALE BSPP FEMALE


THREAD DASH BSPP FEMALE 60° CONVEX SEAT 60° CONCAVE SEAT
HOSE SIZE SIZE SIZE FLAT FACE (JIS) (JIS)

DN inch inch PART NO CA PART NO CA PART NO CA


6 1/4 1/4 -0404 T212-0404 21
Filters

10 3/8 3/8 -0606 T222-0606 35 T212-0606 25


10 3/8 1/2 -0608 T202F-0608 22 T212-0608 26
12 1/2 1/2 -0808 T202F-0808 22 T222-0808 39 T212-0808 25
16 5/8 5/8 -1010
19 3/4 3/4 -1212 T212-1212 26
25 1 1 -1616 T212-1616 32
Technical

Please note: These T222 and T212 Series Couplings are also listed in the METRIC section on page 111.

H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 103
T200 BITELOK One-Piece Crimp Couplings
NON-SKIVE SKIVE
For RYCO Hose Series T1A, T1D, T1F, T2A, T2D, For RYCO Hose Series PW2, TW1.
T2S, T3KA, T3KD, TJ2D, TXA2D, DF2A, RQP1, For RYCO Hose H1206A, H1206D, H1206S, H1208A, H1208D, H1208S, H1210A,
RQP2, RQG1 up to sizes -20. HSP04A, HSP06A, HSP08A, HSP10A.
For these RYCO Hose Series -24 and -32 For RYCO Hose T240A, use 1200 Series Couplings.
sizes, use T700 Series Couplings.
BSP T206 T205

60° SEAT

THREAD DASH BSPP FEMALE BSPP FEMALE


HOSE SIZE SIZE SIZE 45° ELBOW 90° ELBOW

DN inch inch PART NO CA DL PART NO CA DL


6 1/4 1/4 -0404 T206-0404 30 15 T205-0404 21 24
6 1/4 3/8 -0406 T205-0406 21 28
8 5/16 3/8 -0506 T205-0506
10 3/8 3/8 -0606 T206-0606 36 18 T205-0606 23 28
10 3/8 1/2 -0608 T205-0608 23 31
12 1/2 1/2 -0808 T206-0808 40 18 T205-0808 29 31
16 5/8 5/8 -1010
19 3/4 3/4 -1212 T206-1212 44 20 T205-1212 30 36
25 1 1 -1616 T206-1616 51 23 T205-1616 32 40
31 1.1/4 1.1/4 -2020 T206-2020 42 25 T205-2020 41 47
38 1.1/2 1.1/2 -2424 T705-2424 60 59
51 2 2 -3232 T705-3232 56 62

BSP T227 T226 T221

60° SEAT

THREAD DASH BSPP FEMALE BSPP FEMALE BSPP FEMALE


HOSE SIZE SIZE SIZE 45° TUBE BEND 90° TUBE BEND 90° LONG BEND

DN inch inch PART NO CA DL PART NO CA DL PART NO CA DL


6 1/4 1/4 -0404 T227-0404 33 15 T226-0404 26 30 T221-0404 53 48
6 1/4 3/8 -0406 T226-0406 26 29
8 5/16 1/4 -0504 T226-0504
8 5/16 3/8 -0506 T227-0506 T226-0506
10 3/8 3/8 -0606 T227-0606 44 19 T226-0606 35 34 T221-0606 47 55
10 3/8 1/2 -0608 T227-0608 43 18 T226-0608 35 30
12 1/2 1/2 -0808 T227-0808 57 20 T226-0808 39 49 T221-0808 62 68
12 1/2 5/8 -0810 T226-0810 50 51
16 5/8 5/8 -1010 T227-1010 57 24 T226-1010 44 48
19 3/4 3/4 -1212 T227-1212 70 31 T226-1212 55 56 T221-1212 61 67
25 1 1 -1616 T227-1616 83 34 T226-1616 69 75 T221-1616 69 75
31 1.1/4 1 -2016 T226-2016 70 78
31 1.1/4 1.1/4 -2020 T227-2020 107 41 T226-2020 86 92 T221-2020
38 1.1/2 1.1/2 -2424 T727-2424 166 93 T726-2424 120 148
51 2 2 -3232 T727-3232 206 118 T726-3232 131 192
Stainless Steel T227SS, T226SS, see page 220.

Page 104 QQUUAAL L I I TT YY HH O


OS E A
ANN DD FF I I TT TTI INNGGS S
T200 BITELOK One-Piece Crimp Couplings
NON-SKIVE SKIVE
For RYCO Hose Series T1A, T1D, T1F, T2A, T2D, For RYCO Hose Series PW2, TW1.
T2S, T3KA, T3KD, TJ2D, TXA2D, DF2A, RQP1, For RYCO Hose H1206A, H1206D, H1206S, H1208A, H1208D, H1208S, H1210A,
RQP2, RQG1 up to sizes -20. HSP04A, HSP06A, HSP08A, HSP10A.
For these RYCO Hose Series -24 and -32 For RYCO Hose T240A, use 1200 Series Couplings.

Intro
sizes, use T700 Series Couplings.
NPT T209 T209E

60° SEAT

Hose
THREAD DASH NPT NPT MALE
HOSE SIZE SIZE SIZE MALE EXTENDED

DN inch inch PART NO CA PART NO CA


5 3/16 1/8 -0302 T209-0302 24
5 3/16 1/4 -0304 T209-0304 30
6 1/4 1/8 -0402 T209-0402 25

Couplings
6 1/4 1/4 -0404 T209-0404 30
6 1/4 3/8 -0406 T209-0406 30 T209E-0406 38
6 1/4 1/2 -0408 T209-0408 32
8 5/16 1/4 -0504 T209-0504 30
8 5/16 3/8 -0506 T209-0506 30
10 3/8 1/4 -0604 T209-0604 33
10 3/8 3/8 -0606 T209-0606 33 T209E-0606

Adaptors
10 3/8 1/2 -0608 T209-0608 38
12 1/2 3/8 -0806 T209-0806 35
12 1/2 1/2 -0808 T209-0808 40
12 1/2 3/4 -0812 T209-0812 37
16 5/8 1/2 -1008 T209-1008 41
16 5/8 3/4 -1012 T209-1012 41
19 3/4 1/2 -1208 T209-1208 41

Accessories
19 3/4 3/4 -1212 T209-1212 41
19 3/4 1 -1216 T209-1216 43
25 1 3/4 -1612 T209-1612 43
25 1 1 -1616 T209-1616 48
25 1 1.1/4 -1620 T209-1620 46
31 1.1/4 1 -2016 T209-2016 52
31 1.1/4 1.1/4 -2020 T209-2020 53
38 1.1/2 1.1/2 -2424 T709-2424 55
Filters

51 2 2 -3232 T709-3232 66 T709E-3232 107


Stainless Steel T209SS, see page 221.
Stainless Steel T709SS, see page 222.
Technical

C O N N E C T I N G P A R T N E R S H I P S Page 105
T200 BITELOK One-Piece Crimp Couplings
NON-SKIVE SKIVE
For RYCO Hose Series T1A, T1D, T1F, T2A, T2D, For RYCO Hose Series PW2, TW1.
T2S, T3KA, T3KD, TJ2D, TXA2D, DF2A, RQP1, For RYCO Hose H1206A, H1206D, H1206S, H1208A, H1208D, H1208S, H1210A,
RQP2, RQG1 up to sizes -20. HSP04A, HSP06A, HSP08A, HSP10A.
For these RYCO Hose Series -24 and -32 For RYCO Hose T240A, use 1200 Series Couplings.
sizes, use T700 Series Couplings.

NPT T232N T234N

60° SEAT

THREAD DASH NPT MALE NPT MALE SWIVEL


HOSE SIZE SIZE SIZE SWIVEL 90° ELBOW

DN inch inch PART NO CA PART NO CA DL


6 1/4 1/8 -0402
6 1/4 1/4 -0404 T232N-0404 42 T234N-0404 21 41
6 1/4 3/8 -0406 T232N-0406 45
These “Live Swivel” T232N and T234N Series
10 3/8 1/4 -0604 T232N-0604 42 Couplings are for Maximum Working Pressure:
10 3/8 3/8 -0606 T232N-0606 46 T234N-0606 23 45 420 bar (6000 psi) -04 Hose Size
10 3/8 1/2 -0608 T232N-0608 50 350 bar (5100 psi) -06 Hose Size
280 bar (4060 psi) -08 & -12 Hose Size
12 1/2 3/8 -0806 T232N-0806 45 215 bar (3100 psi) -16 Hose Size
12 1/2 1/2 -0808 T232N-0808 49 T234N-0808 29 51 Their swivel capability is to allow easy installation
19 3/4 3/4 -1212 T232N-1212 53 T234N-1212 30 55 and orientation and avoid twisting of hose. They
are not designed for continuous rotation or
25 1 1 -1616 T232N-1616 66 T234N-1616 32 73 continuous movement.

NPT T219 T202N

THREAD DASH NPT FIXED NPSM


HOSE SIZE SIZE SIZE FEMALE FEMALE

DN inch inch PART NO CA PART NO CA


6 1/4 1/8 -0402
6 1/4 1/4 -0404 T219-0404 26 T202N-0404 22
6 1/4 3/8 -0406 T219-0406 28
10 3/8 1/4 -0604 T202N-0604 22
10 3/8 3/8 -0606 T219-0606 29 T202N-0606 24
10 3/8 1/2 -0608 T219-0608 33 T202N-0608 27
12 1/2 3/8 -0806 T219-0806 28
12 1/2 1/2 -0808 T219-0808 34 T202N-0808 26
12 1/2 3/4 -0812
16 5/8 1/2 -1008
16 5/8 3/4 -1012
19 3/4 3/4 -1212 T219-1212 37 T202N-1212 28
25 1 1 -1616 T202N-1616 32
31 1.1/4 1.1/4 -2020 T202N-2020 41
38 1.1/2 1.1/2 -2424 T702N-2424 45
51 2 2 -3232 T702N-3232 54

Page 106 QQUUAAL L I I TT YY HH O


OS E A
ANN DD FF I I TT TTI INNGGS S
T200 BITELOK One-Piece Crimp Couplings
NON-SKIVE SKIVE
For RYCO Hose Series T1A, T1D, T1F, T2A, T2D, For RYCO Hose Series PW2, TW1.
T2S, T3KA, T3KD, TJ2D, TXA2D, DF2A, RQP1, For RYCO Hose H1206A, H1206D, H1206S, H1208A, H1208D, H1208S, H1210A,
RQP2, RQG1 up to sizes -20. HSP04A, HSP06A, HSP08A, HSP10A.
For these RYCO Hose Series -24 and -32 For RYCO Hose T240A, use 1200 Series Couplings.

Intro
sizes, use T700 Series Couplings.

GREASE LINE T286

Hose
THREAD DASH GREASE LINE
HOSE SIZE SIZE SIZE FIXED FEMALE

DN inch inch PART NO CA


6 1/4 1/2-27TPI -0408 T286-0408 23

Couplings
Adaptors
Accessories
Filters
Technical

H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 107
T200 BITELOK One-Piece Crimp Couplings
NON-SKIVE SKIVE
For RYCO Hose Series T1A, T1D, T1F, T2A, T2D, For RYCO Hose Series PW2, TW1.
T2S, T3KA, T3KD, TJ2D, TXA2D, DF2A, RQP1, For RYCO Hose H1206A, H1206D, H1206S, H1208A, H1208D, H1208S, H1210A,
RQP2, RQG1 up to sizes -20. HSP04A, HSP06A, HSP08A, HSP10A.
For these RYCO Hose Series -24 and -32 For RYCO Hose T240A, use 1200 Series Couplings.
sizes, use T700 Series Couplings.

JIC T203 T204

37° FLARE

THREAD TUBE DASH JIC JIC


HOSE SIZE SIZE SIZE SIZE MALE FEMALE

DN inch inch inch PART NO CA PART NO CA


5 3/16 7/16 1/4 -0307 T204-0307 19
6 1/4 7/16 1/4 -0407 T203-0407 29 T204-0407 19
6 1/4 1/2 5/16 -0408 T203-0408 29 T204-0408 19
6 1/4 9/16 3/8 -0409 T203-0409 30 T204-0409 20
6 1/4 3/4 1/2 -0412 T203-0412 32 T204-0412 23
8 5/16 1/2 5/16 -0508 T203-0508 T204-0508 19
8 5/16 9/16 3/8 -0509 T203-0509 32 T204-0509 20
10 3/8 7/16 1/4 -0607 T204-0607 20
10 3/8 9/16 3/8 -0609 T203-0609 32 T204-0609 20
10 3/8 3/4 1/2 -0612 T203-0612 35 T204-0612 22
10 3/8 7/8 5/8 -0614 T203-0614 37 T204-0614 25
12 1/2 9/16 3/8 -0809 T204-0809 21
12 1/2 3/4 1/2 -0812 T203-0812 37 T204-0812 22
12 1/2 7/8 5/8 -0814 T203-0814 39 T204-0814 25
12 1/2 1.1/16 3/4 -0817 T203-0817 42 T204-0817 26
16 5/8 3/4 1/2 -1012 T204-1012 24
16 5/8 7/8 5/8 -1014 T203-1014 33 T204-1014 25
16 5/8 1.1/16 3/4 -1017 T203-1017 43 T204-1017 26
19 3/4 7/8 5/8 -1214 T204-1214 25
19 3/4 1.1/16 3/4 -1217 T203-1217 43 T204-1217 26
19 3/4 1.3/16 7/8 -1219 T203-1219 44 T204-1219 29
19 3/4 1.5/16 1 -1221 T203-1221 42 T204-1221 30
25 1 1.1/16 3/4 -1617 T204-1617 30
25 1 1.5/16 1 -1621 T203-1621 47 T204-1621 30
25 1 1.5/8 1.1/4 -1626 T203-1626 47
31 1.1/4 1.5/8 1.1/4 -2026 T203-2026 52 T204-2026 36
38 1.1/2 1.7/8 1.1/2 -2430 T703-2430 57 T704-2430 45
51 2 2.1/2 2 -3240 T703-3240 73 T704-3240 54
Stainless Steel T204SS, see page 221.
Stainless Steel T704SS, see page 222

Page 108 QQUUAAL L I I TT YY HH O


OS E A
ANN DD FF I I TT TTI INNGGS S
T200 BITELOK One-Piece Crimp Couplings
NON-SKIVE SKIVE
For RYCO Hose Series T1A, T1D, T1F, T2A, T2D, For RYCO Hose Series PW2, TW1.
T2S, T3KA, T3KD, TJ2D, TXA2D, DF2A, RQP1, For RYCO Hose H1206A, H1206D, H1206S, H1208A, H1208D, H1208S, H1210A,
RQP2, RQG1 up to sizes -20. HSP04A, HSP06A, HSP08A, HSP10A.
For these RYCO Hose Series -24 and -32 For RYCO Hose T240A, use 1200 Series Couplings.

Intro
sizes, use T700 Series Couplings.

JIC T208 T207

37° FLARE

Hose
THREAD TUBE DASH JIC FEMALE JIC FEMALE
HOSE SIZE SIZE SIZE SIZE 45° ELBOW 90° ELBOW

DN inch inch inch PART NO CA DL PART NO CA DL


5 3/16 7/16 1/4 -0307 T207-0307 22 18

Couplings
6 1/4 7/16 1/4 -0407 T208-0407 28 13 T207-0407 21 18
6 1/4 1/2 5/16 -0408 T208-0408 28 13 T207-0408 21 17
6 1/4 9/16 3/8 -0409 T208-0409 28 13 T207-0409 21 22
6 1/4 3/4 1/2 -0412
10 3/8 9/16 3/8 -0609 T208-0609 32 14 T207-0609 23 23
10 3/8 3/4 1/2 -0612 T208-0612 33 15 T207-0612 23 24
10 3/8 7/8 5/8 -0614
12 1/2 3/4 1/2 -0812 T208-0812 37 16 T207-0812 29 27

Adaptors
12 1/2 7/8 5/8 -0814 T208-0814 38 17 T207-0814 29 28
12 1/2 1.1/16 3/4 -0817 T207-0817 29 30
16 5/8 7/8 5/8 -1014
16 5/8 1.1/16 3/4 -1017
19 3/4 7/8 5/8 -1214
19 3/4 1.1/16 3/4 -1217 T208-1217 41 17 T207-1217 30 30

Accessories
19 3/4 1.3/16 7/8 -1219
19 3/4 1.5/16 1 -1221
25 1 1.1/16 3/4 -1617
25 1 1.5/16 1 -1621 T208-1621 48 21 T207-1621 32 36
31 1.1/4 1.5/8 1.1/4 -2026
38 1.1/2 1.7/8 1.1/2 -2430
51 2 2.1/2 2 -3240
Filters
Technical

C O N N E C T I N G P A R T N E R S H I P S Page 109
T200 BITELOK One-Piece Crimp Couplings
NON-SKIVE SKIVE
For RYCO Hose Series T1A, T1D, T1F, T2A, T2D, For RYCO Hose Series PW2, TW1.
T2S, T3KA, T3KD, TJ2D, TXA2D, DF2A, RQP1, For RYCO Hose H1206A, H1206D, H1206S, H1208A, H1208D, H1208S, H1210A,
RQP2, RQG1 up to sizes -20. HSP04A, HSP06A, HSP08A, HSP10A.
For these RYCO Hose Series -24 and -32 For RYCO Hose T240A, use 1200 Series Couplings.
sizes, use T700 Series Couplings.

JIC T225 T224 T228

37° FLARE

THREAD TUBE DASH JIC FEMALE JIC FEMALE JIC FEMALE


HOSE SIZE SIZE SIZE SIZE 45° TUBE BEND 90° TUBE BEND 90° LONG BEND

DN inch inch inch PART NO CA DL PART NO CA DL PART NO CA DL


6 1/4 7/16 1/4 -0407 T225-0407 32 15 T224-0407 26 29 T228-0407 53 48
6 1/4 1/2 5/16 -0408 T225-0408 32 13 T224-0408 26 30
6 1/4 9/16 3/8 -0409 T225-0409 32 15 T224-0409 25 30 T228-0409 53 48
6 1/4 3/4 1/2 -0412
8 5/16 9/16 3/8 -0509 T225-0509 T224-0509 34 35
10 3/8 9/16 3/8 -0609 T225-0609 38 16 T224-0609 34 34 T228-0609 51 55
10 3/8 3/4 1/2 -0612 T225-0612 41 16 T224-0612 35 32 T228-0612 47 63
10 3/8 7/8 5/8 -0614
12 1/2 3/4 1/2 -0812 T225-0812 55 20 T224-0812 37 43 T228-0812 50 61
12 1/2 7/8 5/8 -0814 T225-0814 56 20 T224-0814 39 40 T228-0814 63 66
12 1/2 1.1/16 3/4 -0817 T225-0817 T224-0817 39 40
16 5/8 7/8 5/8 -1014 T225-1014 56 26 T224-1014 43 49 T228-1014 50 65
16 5/8 1.1/16 3/4 -1017 T225-1017 57 22 T224-1017 43 50 T228-1017 50 66
19 3/4 7/8 5/8 -1214 T224-1214 55 51
19 3/4 1.1/16 3/4 -1217 T225-1217 66 27 T224-1217 53 62 T228-1217 59 94
19 3/4 1.3/16 7/8 -1219
19 3/4 1.5/16 1 -1221 T225-1221 70 31 T224-1221 49 63
25 1 1.1/16 3/4 -1617
25 1 1.5/16 1 -1621 T225-1621 81 34 T224-1621 67 71 T228-1621 76 108
25 1 1.5/8 1.1/4 -1626 T224-1626 72 63
31 1.1/4 1.5/8 1.1/4 -2026 T225-2026 103 46 T224-2026 86 88 T228-2026 73 91
38 1.1/2 1.7/8 1.1/2 -2430 T725-2430 139 56 T724-2430 105 106
51 2 2.1/2 2 -3240 T725-3240 152 64 T724-3240 131 127

Page 110 QQUUAAL L I I TT YY HH O


OS E A
ANN DD FF I I TT TTI INNGGS S
T200 BITELOK One-Piece Crimp Couplings
NON-SKIVE SKIVE
For RYCO Hose Series T1A, T1D, T1F, T2A, T2D, For RYCO Hose Series PW2, TW1.
T2S, T3KA, T3KD, TJ2D, TXA2D, DF2A, RQP1, For RYCO Hose H1206A, H1206D, H1206S, H1208A, H1208D, H1208S, H1210A,
RQP2, RQG1 up to sizes -20. HSP04A, HSP06A, HSP08A, HSP10A.
For these RYCO Hose Series -24 and -32 For RYCO Hose T240A, use 1200 Series Couplings.

Intro
sizes, use T700 Series Couplings.

JIS T222 T212

JAPANESE INDUSTRIAL
STANDARD (JIS)

BSPP THREAD FORM

Hose
60º CONVEX / CONCAVE SEAT

BSPP MALE BSPP FEMALE


THREAD DASH 60º CONVEX SEAT 60º CONCAVE SEAT
HOSE SIZE SIZE SIZE (JIS) (JIS)

DN inch inch PART NO CA PART NO CA


6 1/4 1/4 -0404 T212-0404 21

Couplings
10 3/8 3/8 -0606 T222-0606 35 T212-0606 25
10 3/8 1/2 -0608 T212-0608 26
12 1/2 1/2 -0808 T222-0808 39 T212-0808 25
16 5/8 5/8 -1010
19 3/4 3/4 -1212 T212-1212 26
25 1 1 -1616 T212-1616 32
Please note: These T222 and T212 Series Couplings are also listed in the BSP section on page 103.

Adaptors
JIS T268 JOINER T290

JAPANESE INDUSTRIAL
STANDARD (JIS)

"KOMATSU"
METRIC THREAD FORM

Accessories
60º CONCAVE SEAT

METRIC FEMALE DASH


THREAD DASH 60º CONCAVE SEAT HOSE SIZE SIZE JOINER
HOSE SIZE SIZE SIZE (JIS)
DN inch PART NO CA
DN inch mm PART NO CA
6 1/4 -0404 T290-0404 15
6 1/4 14x1,5 -0414 T268-0414 20
8 5/16 -0505 T290-0505 15
8 5/16 16x1,5 -0516 T268-0516
10 3/8 -0606 T290-0606 15
10 3/8 18x1,5 -0618 T268-0618 22
12 1/2 -0808 T290-0808 15
Filters

10 3/8 22x1,5 -0622 T268-0622 26


16 5/8 -1010 T290-1010 15
12 1/2 22x1,5 -0822 T268-0822 25
19 3/4 -1212 T290-1212 15
12 1/2 24x1,5 -0824 T268-0824 32
25 1 -1616 T290-1616 15
16 5/8 24x1,5 -1024 T268-1024 25
31 1.1/4 -2020 T790-2020 24
16 5/8 30x1,5 -1030 T268-1030 29
38 1.1/2 -2424 T790-2424 25
19 3/4 24x1,5 -1224 T268-1224 27
51 2 -3232 T790-3232 26
19 3/4 30x1,5 -1230 T268-1230 29
Technical

19 3/4 33x1,5 -1233 T268-1233 30


25 1 33x1,5 -1633 T268-1633 30
31 1.1/4 36x1,5 -2036 T268-2036 36
31 1.1/4 42x1,5 -2042 T268-2042 36
Please note: These T268 Series Couplings are also listed in the METRIC section on page 115.

H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 111
T200 BITELOK One-Piece Crimp Couplings
NON-SKIVE SKIVE
For RYCO Hose Series T1A, T1D, T1F, T2A, T2D, For RYCO Hose Series PW2, TW1.
T2S, T3KA, T3KD, TJ2D, TXA2D, DF2A, RQP1, For RYCO Hose H1206A, H1206D, H1206S, H1208A, H1208D, H1208S, H1210A,
RQP2, RQG1 up to sizes -20. HSP04A, HSP06A, HSP08A, HSP10A.
For these RYCO Hose Series -24 and -32 For RYCO Hose T240A, use 1200 Series Couplings.
sizes, use T700 Series Couplings.

METRIC T265

DKL
METRIC (LIGHT)

24º CONE

THREAD TUBE DASH DKL MALE


HOSE SIZE SIZE SIZE SIZE 24º CONE

DN inch mm mm PART NO CA
6 1/4 12x1,5 6 -0412 T265-0412 25
6 1/4 14x1,5 8 -0414 T265-0414 25
6 1/4 16x1,5 10 -0416
8 5/16 16x1,5 10 -0516 T265-0516 29
8 5/16 18x1,5 12 -0518 T265-0518
10 3/8 16x1,5 10 -0616 T265-0616 29
10 3/8 18x1,5 12 -0618 T265-0618 29
10 3/8 22x1,5 15 -0622 T265-0622 25
12 1/2 22x1,5 15 -0822 T265-0822 28
12 1/2 26x1,5 18 -0826 T265-0826 32
16 5/8 26x1,5 18 -1026 T265-1026 29
16 5/8 30x2,0 22 -1030
19 3/4 26x1,5 18 -1226
19 3/4 30x2,0 22 -1230 T265-1230 31
19 3/4 36x2,0 28 -1236
25 1 36x2,0 28 -1636 T265-1636 37

Page 112 QQUUAAL L I I TT YY HH O


OS E A
ANN DD FF I I TT TTI INNGGS S
T200 BITELOK One-Piece Crimp Couplings
NON-SKIVE SKIVE
For RYCO Hose Series T1A, T1D, T1F, T2A, T2D, For RYCO Hose Series PW2, TW1.
T2S, T3KA, T3KD, TJ2D, TXA2D, DF2A, RQP1, For RYCO Hose H1206A, H1206D, H1206S, H1208A, H1208D, H1208S, H1210A,
RQP2, RQG1 up to sizes -20. HSP04A, HSP06A, HSP08A, HSP10A.
For these RYCO Hose Series -24 and -32 For RYCO Hose T240A, use 1200 Series Couplings.

Intro
sizes, use T700 Series Couplings.

METRIC T260 T266 T267


DKL
METRIC (LIGHT)
RYCO DKL Female Swivels up
to M26 size have Multiseal DKL
24º and DKM 60º Cone. M30 and

Hose
over have DKL 24º Cone only.
DKL FEMALE DKL FEMALE
THREAD TUBE DASH DKL FEMALE 24º/60º CONE 24º/60º CONE
HOSE SIZE SIZE SIZE SIZE 24º/60º CONE 45º TUBE BEND 90º TUBE BEND
DN inch mm mm PART NO CA PART NO CA DL PART NO CA DL
6 1/4 12x1,5 6 -0412 T260-0412 25 T266-0412 36 18 T267-0412 31 35
6 1/4 14x1,5 8 -0414 T260-0414 24 T266-0414 36 17 T267-0414 27 33

Couplings
6 1/4 16x1,5 10 -0416 T260-0416 27 T267-0416 25 37
8 5/16 16x1,5 10 -0516 T260-0516 25 T266-0516 37 17 T267-0516 29 35
8 5/16 18x1,5 12 -0518 T260-0518 25
10 3/8 16x1,5 10 -0616 T260-0616 26 T266-0616 45 20 T267-0616 35 34
10 3/8 18x1,5 12 -0618 T260-0618 26 T266-0618 45 20 T267-0618 35 34
10 3/8 22x1,5 15 -0622
12 1/2 22x1,5 15 -0822 T260-0822 31 T266-0822 60 26 T267-0822 39 47
12 1/2 26x1,5 18 -0826 T260-0826 33 T266-0826 50 22 T267-0826 37 44
16 5/8 26x1,5 18 -1026 T260-1026 30 T266-1026 60 26 T267-1026 44 53

Adaptors
19 3/4 30x2,0 22 -1230 T260-1230 34 T266-1230 73 34 T267-1230 55 60
25 1 36x2,0 28 -1636 T260-1636 36 T266-1636 82 33 T267-1636 69 73
31 1.1/4 45x2,0 35 -2045 T260-2045 42

METRIC T250 T250R T251 T252


DKOL
METRIC O RING (LIGHT)

Accessories
24º CONE

DKOL FEMALE DKOL FEMALE


THREAD TUBE DASH DKOL FEMALE DKOL FEMALE 24º CONE 24º CONE
HOSE SIZE SIZE SIZE SIZE 24º CONE 24º CONE 45º TUBE BEND 90º TUBE BEND
DN inch mm mm PART NO CA PART NO CA PART NO CA DL PART NO CA DL
6 1/4 12x1,5 6 -0412 T250-0412 24 T250R-0412 21 T251-0412 35 17 T252-0412 26 32
Filters

6 1/4 14x1,5 8 -0414 T250-0414 24 T250R-0414 21 T251-0414 35 17 T252-0414 26 32


6 1/4 16x1,5 10 -0416 T250-0416 25 T250R-0416 23
8 5/16 14x1,5 8 -0514 T250-0514 T250R-0514 22
8 5/16 16x1,5 10 -0516 T250-0516 T250R-0516 23 T251-0516 34 16 T252-0516 25 30
8 5/16 18x1,5 12 -0518 T250-0518 T250R-0518 T251-0518 34 17 T252-0518 25 31
10 3/8 16x1,5 10 -0616 T250-0616 26 T250R-0616 23 T251-0616 45 20 T252-0616 35 34
10 3/8 18x1,5 12 -0618 T250-0618 27 T250R-0618 24 T251-0618 45 20 T252-0618 35 34
12 1/2 22x1,5 15 -0822 T250-0822 T250R-0822 26 T251-0822 59 22 T252-0822 38 46
Technical

12 1`/2 26x1,5 18 -0826 T250-0826 T250R-0826 29 T251-0826 58 22 T252-0826 38 46


16 5/8 26x1,5 18 -1026 T250-1026 T250R-1026 28 T251-1026 61 29 T252-1026 44 54
19 3/4 26x1,5 18 -1226 T250R-1226 28
19 3/4 30x2,0 22 -1230 T250-1230 T250R-1230 28 T251-1230 73 35 T252-1230 55 61
25 1 36x2,0 28 -1636 T250-1636 T250R-1636 33 T251-1636 87 38 T252-1636 69 59
31 1.1/4 45x2,0 35 -2045 T750-2045 T750R-2045 35
38 1.1/2 52x2,0 42 -2452 T750-2452 T750R-2452 35
C O N N E C T I N G P A R T N E R S H I P S Page 113
T200 BITELOK One-Piece Crimp Couplings
NON-SKIVE SKIVE
For RYCO Hose Series T1A, T1D, T1F, T2A, T2D, For RYCO Hose Series PW2, TW1.
T2S, T3KA, T3KD, TJ2D, TXA2D, DF2A, RQP1, For RYCO Hose H1206A, H1206D, H1206S, H1208A, H1208D, H1208S, H1210A,
RQP2, RQG1 up to sizes -20. HSP04A, HSP06A, HSP08A, HSP10A.
For these RYCO Hose Series -24 and -32 For RYCO Hose T240A, use 1200 Series Couplings.
sizes, use T700 Series Couplings.

METRIC T263

DKS
METRIC (HEAVY)

24º CONE

THREAD TUBE DASH DKS MALE


HOSE SIZE SIZE SIZE SIZE 24º CONE
DN inch mm mm PART NO CA
6 1/4 14x1,5 6 -0414
6 1/4 16x1,5 8 -0416 T263-0416 27
6 1/4 18x1,5 10 -0418 T263-0418 23
8 5/16 20x1,5 12 -0520 T263-0520
10 3/8 20x1,5 12 -0620 T263-0620 30
10 3/8 22x1,5 14 -0622 T263-0622 29
12 1/2 24x1,5 16 -0824 T263-0824 30
16 5/8 30x2,0 20 -1030 T263-1030 31
19 3/4 30x2,0 20 -1230 T263-1230 35
19 3/4 36x2,0 25 -1236 T263-1236 37
25 1 42x2,0 30 -1642 T263-1642 43
31 1.1/4 52x2,0 38 -2052 T263-2052 47

METRIC T271 T271R T272 T273

DKOS
METRIC O RING (HEAVY)

24º CONE

DKOS FEMALE DKOS FEMALE


THREAD TUBE DASH DKOS FEMALE DKOS FEMALE 24º CONE 24º CONE
HOSE SIZE SIZE SIZE SIZE 24º CONE 24º CONE 45º TUBE BEND 90º TUBE BEND
DN inch mm mm PART NO CA PART NO CA PART NO CA DL PART NO CA DL
6 1/4 14x1,5 6 -0414 T271-0414 23 T271R-0414 T272-0414 48 21 T273-0414 30 34
6 1/4 16x1,5 8 -0416 T271-0416 25 T271R-0416 T272-0416 36 17 T273-0416 27 35
6 1/4 18x1,5 10 -0418 T271-0418 26 T271R-0418 T272-0418 36 17 T273-0418 27 31
8 5/16 18x1,5 10 -0518 T271-0518 26 T271R-0518
8 5/16 20x1,5 12 -0520 T271-0520 28 T271R-0520 T272-0520 T273-0520
10 3/8 20x1,5 12 -0620 T271-0620 29 T271R-0620 T272-0620 45 20 T273-0620 35 35
10 3/8 22x1,5 14 -0622 T271-0622 32 T271R-0622 T272-0622 46 21 T273-0622 35 35
12 1/2 24x1,5 16 -0824 T271-0824 34 T271R-0824 T272-0824 62 30 T273-0824 38 52
16 5/8 30x2,0 20 -1030 T271-1030 38 T271R-1030 T272-1030 64 31 T273-1030 44 58
19 3/4 30x2,0 20 -1230 T271-1230 38 T271R-1230 T272-1230 76 37 T273-1230 55 64
19 3/4 36x2,0 25 -1236 T271-1236 40 T271R-1236 T272-1236 76 37 T273-1236 55 64
25 1 42x2,0 30 -1642 T271-1642 35 T271R-1642 T272-1642 85 36 T273-1642 69 77
31 1.1/4 52x2,0 38 -2052 T271-2052 39 T271R-2052 T272-2052 128 48 T273-2052 84 97

Page 114 QQUUAAL L I I TT YY HH O


OS E A
ANN DD FF I I TT TTI INNGGS S
T200 BITELOK One-Piece Crimp Couplings
NON-SKIVE SKIVE
For RYCO Hose Series T1A, T1D, T1F, T2A, T2D, For RYCO Hose Series PW2, TW1.
T2S, T3KA, T3KD, TJ2D, TXA2D, DF2A, RQP1, For RYCO Hose H1206A, H1206D, H1206S, H1208A, H1208D, H1208S, H1210A,
RQP2, RQG1 up to sizes -20. HSP04A, HSP06A, HSP08A, HSP10A.
For these RYCO Hose Series -24 and -32 For RYCO Hose T240A, use 1200 Series Couplings.

Intro
sizes, use T700 Series Couplings.

METRIC T292 T292F T292G

FRENCH GAZ

Hose
24º CONE

METRIC
THREAD TUBE DASH METRIC METRIC FRENCH GAZ FEMALE
HOSE SIZE SIZE SIZE SIZE FRENCH GAZ MALE FRENCH GAZ FEMALE 90º TUBE BEND

Couplings
DN inch mm mm PART NO CA PART NO CA PART NO CA DL
6 1/4 20x1,5 13,25 -0420
8 5/16 20x1,5 13,25 -0520
10 3/8 20x1,5 13,25 -0620
12 1/2 24x1,5 16,75 -0824
16 5/8 30x1,5 21,25 -1030
19 3/4 36x1,5 26,75 -1236
25 1 45x1,5 33,50 -1645

Adaptors
METRIC T292M T292N METRIC T268

FRENCH JAPANESE INDUSTRIAL


MILLIMETRIC STANDARD (JIS)

"KOMATSU"
24º CONE METRIC THREAD FORM

Accessories
60º CONCAVE SEAT

THREAD TUBE DASH METRIC FRENCH METRIC FRENCH METRIC FEMALE


HOSE SIZE SIZE SIZE SIZE MILLIMETRIC MALE MILLIMETRIC FEMALE THREAD DASH 60º CONCAVE SEAT
HOSE SIZE SIZE SIZE (JIS)
DN inch mm mm PART NO CA PART NO CA
DN inch mm PART NO CA
16 5/8 27x1,5 20 -1027
6 1/4 14x1,5 -0414 T268-0414 20
19 3/4 30x1,5 22 -1230
8 5/16 16x1,5 -0516 T268-0516
19 3/4 33x1,5 25 -1233
10 3/8 18x1,5 -0618 T268-0618 22
19 3/4 36x1,5 28 -1236
Filters

10 3/8 22x1,5 -0622 T268-0622 26


25 1 36x1,5 28 -1636
12 1/2 22x1,5 -0822 T268-0822 25
25 1 39x1,5 30 -1639
12 1/2 24x1,5 -0824 T268-0824 32
16 5/8 24x1,5 -1024 T268-1024 25
16 5/8 30x1,5 -1030 T268-1030 29
19 3/4 24x1,5 -1224 T268-1224 27
19 3/4 30x1,5 -1230 T268-1230 29
Technical

19 3/4 33x1,5 -1233 T268-1233 30


25 1 33x1,5 -1633 T268-1633 30
31 1.1/4 36x1,5 -2036 T268-2036 36
31 1.1/4 42x1,5 -2042 T268-2042 36
Please note: These T268 Series Couplings
are also listed in the JIS section on page 111.

H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 115
T200 BITELOK One-Piece Crimp Couplings
NON-SKIVE SKIVE
For RYCO Hose Series T1A, T1D, T1F, T2A, T2D, For RYCO Hose Series PW2, TW1.
T2S, T3KA, T3KD, TJ2D, TXA2D, DF2A, RQP1, For RYCO Hose H1206A, H1206D, H1206S, H1208A, H1208D, H1208S, H1210A,
RQP2, RQG1 up to sizes -20. HSP04A, HSP06A, HSP08A, HSP10A.
For these RYCO Hose Series -24 and -32 For RYCO Hose T240A, use 1200 Series Couplings.
sizes, use T700 Series Couplings.

ORFS T284 T280

O RING
FACE SEAL

THREAD TUBE DASH ORFS ORFS


HOSE SIZE SIZE SIZE SIZE MALE FEMALE

DN inch inch inch PART NO CA PART NO CA


6 1/4 9/16 1/4 -0409 T284-0409 25 T280-0409 28
6 1/4 11/16 3/8 -0411 T284-0411 23 T280-0411 32
8 5/16 11/16 3/8 -0511 T280-0511
10 3/8 9/16 1/4 -0609 T280-0609 29
10 3/8 11/16 3/8 -0611 T284-0611 29 T280-0611 31
10 3/8 13/16 1/2 -0613 T284-0613 31 T280-0613 34
12 1/2 11/16 3/8 -0811 T280-0811 31
12 1/2 13/16 1/2 -0813 T284-0813 33 T280-0813 34
12 1/2 1 5/8 -0816 T284-0816 36 T280-0816 40
12 1/2 1.3/16 3/4 -0819 T280-0819 43
16 5/8 1 5/8 -1016 T284-1016 37 T280-1016 38
16 5/8 1.3/16 3/4 -1019 T284-1019 32 T280-1019 43
19 3/4 1 5/8 -1216 T280-1216 38
19 3/4 1.3/16 3/4 -1219 T284-1219 38 T280-1219 43
19 3/4 1.7/16 1 -1223 T284-1223 35 T280-1223 52
25 1 1.7/16 1 -1623 T284-1623 41 T280-1623 54
31 1.1/4 1.11/16 1.1/4 -2027 T284-2027 45 T280-2027 59

ORFS T281

O RING
FACE SEAL

THREAD TUBE DASH ORFS FEMALE


HOSE SIZE SIZE SIZE SIZE 45º TUBE BEND

DN inch inch inch PART NO CA DL


6 1/4 9/16 1/4 -0409 T281-0409 32 13
6 1/4 11/16 3/8 -0411 T281-0411 33 15
10 3/8 11/16 3/8 -0611 T281-0611 42 18
10 3/8 13/16 1/2 -0613 T281-0613 49 18
12 1/2 13/16 1/2 -0813 T281-0813 55 16
12 1/2 1 5/8 -0816 T281-0816 45 16
16 5/8 1 5/8 -1016 T281-1016 55 22
16 5/8 1.3/16 3/4 -1019 T281-1019 55 20
19 3/4 1.3/16 3/4 -1219 T281-1219 64 25
19 3/4 1.7/16 1 -1223 T281-1223 67 30
25 1 1.7/16 1 -1623 T281-1623 82 33
31 1.1/4 1.11/16 1.1/4 -2027 T281-2027 106 42

Page 116 QQUUAAL L I I TT YY HH O


OS E A
ANN DD FF I I TT TTI INNGGS S
T200 BITELOK One-Piece Crimp Couplings
NON-SKIVE SKIVE
For RYCO Hose Series T1A, T1D, T1F, T2A, T2D, For RYCO Hose Series PW2, TW1.
T2S, T3KA, T3KD, TJ2D, TXA2D, DF2A, RQP1, For RYCO Hose H1206A, H1206D, H1206S, H1208A, H1208D, H1208S, H1210A,
RQP2, RQG1 up to sizes -20. HSP04A, HSP06A, HSP08A, HSP10A.
For these RYCO Hose Series -24 and -32 For RYCO Hose T240A, use 1200 Series Couplings.

Intro
sizes, use T700 Series Couplings.

ORFS T282S T282 T283

O RING
FACE SEAL

Hose
THREAD TUBE DASH ORFS FEMALE ORFS FEMALE ORFS FEMALE
HOSE SIZE SIZE SIZE SIZE 90º SHORT BEND 90º MEDIUM BEND 90º LONG BEND

DN inch inch inch PART NO CA DL PART NO CA DL PART NO CA DL


6 1/4 9/16 1/4 -0409 T282S-0409 23 19 T282-0409 26 29 T283-0409 23 47
6 1/4 11/16 3/8 -0411 T282S-0411 23 20 T282-0411 36 30 T283-0411 36 47

Couplings
8 5/16 11/16 3/8 -0511 T282-0511
10 3/8 11/16 3/8 -0611 T282S-0611 27 23 T282-0611 36 30 T283-0611 48 57
10 3/8 13/16 1/2 -0613 T282S-0613 28 26 T282-0613 36 29 T283-0613 63 57
12 1/2 13/16 1/2 -0813 T282S-0813 37 31 T282-0813 40 38 T283-0813 43 63
12 1/2 1 5/8 -0816 T282S-0816 43 38 T282-0816 42 44 T283-0816 47 63
12 1/2 1.3/16 3/4 -0819 T282-0819 42 43 T283-0819 63 63
16 5/8 1 5/8 -1016 T282S-1016 43 38 T282-1016 48 45 T283-1016 51 67
16 5/8 1.3/16 3/4 -1019 T282S-1019 43 38 T282-1019 44 45 T283-1019 53 67

Adaptors
19 3/4 13/16 1/2 -1213 T282-1213
19 3/4 1.3/16 3/4 -1219 T282S-1219 49 52 T282-1219 55 48 T283-1219 49 81
19 3/4 1.7/16 1 -1223 T282S-1223 49 48 T282-1223 56 51 T283-1223 68 81
25 1 1.7/16 1 -1623 T282S-1623 68 62 T282-1623 69 73 T283-1623 82 114
31 1.1/4 1.11/16 1.1/4 -2027 T282S-2027 T282-2027 84 94 T283-2027 82 120

Accessories
PW T294 PW T295

PRESSURE WASHER PRESSURE WASHER

SUITS KARCHER STYLE SUITS KARCHER STYLE

THREAD DASH PW TUBE DASH PW GUN


Filters

HOSE SIZE SIZE SIZE FEMALE HOSE SIZE OD SIZE HANDLE TUBE

DN inch mm PART NO CA DN inch mm PART NO CA


6 1/4 22x1,5 -0422 T294-0422 30 6 1/4 9,8 -0410 T295-0410 39
8 5/16 22x1,5 -0522 T294-0522 30 10 3/8
10 3/8 22x1,5 -0622 T294-0622 30
Technical

C O N N E C T I N G P A R T N E R S H I P S Page 117
T200 BITELOK One-Piece Crimp Couplings
NON-SKIVE SKIVE
For RYCO Hose Series T1A, T1D, T1F, T2A, T2D, For RYCO Hose Series PW2, TW1.
T2S, T3KA, T3KD, TJ2D, TXA2D, DF2A, RQP1, For RYCO Hose H1206A, H1206D, H1206S, H1208A, H1208D, H1208S, H1210A,
RQP2, RQG1 up to sizes -20. HSP04A, HSP06A, HSP08A, HSP10A.
For these RYCO Hose Series -24 and -32 For RYCO Hose T240A, use 1200 Series Couplings.
sizes, use T700 Series Couplings.

RYCOLOK T287 T288 T289

STAPLE

O RING & BACK UP RING


SUPPLIED

STAPLE DASH RYCOLOK RYCOLOK MALE RYCOLOK MALE


HOSE SIZE SIZE SIZE MALE 45º ELBOW 90º ELBOW

DN inch mm PART NO CA PART NO CA DL PART NO CA DL


6 1/4 6 -0406 T287-0406 39 T288-0406 54 30 T289-0406 21 46
6 1/4 10 -0410 T287-0410 39 T288-0410 48 26 T289-0410 22 46
10 3/8 10 -0610 T287-0610 38 T288-0610 46 29 T289-0610 21 44
12 1/2 13 -0813 T287-0813 41 T288-0813 49 27 T289-0813 31 51
12 1/2 16 -0816 T287-0816 41
16 5/8 16 -1016 T287-1016 39
19 3/4 20 -1220 T287-1220 38 T289-1220 47
25 1 25 -1625 T287-1625 50 T289-1625 58
31 1.1/4 32 -2032 T287-2032 50 T288-2032 69 41 T289-2032 65
38 1.1/2 40 -2440 T787-2440 57 T789-2440 68
51 2 50 -3250 T787-3250 58

SAE T253 T254

45º FLARE

THREAD TUBE DASH


HOSE SIZE SIZE SIZE SIZE SAE MALE SAE FEMALE

DN inch inch inch PART NO CA PART NO CA


6 1/4 7/16 1/4 -0407 T254-0407 19
6 1/4 1/2 5/16 -0408
6 1/4 5/8 3/8 -0410 T253-0410 31 T254-0410 21
10 3/8 1/2 5/16 -0608 T253-0608 32 T254-0608 20
10 3/8 5/8 3/8 -0610 T253-0610 34 T254-0610 20
10 3/8 3/4 1/2 -0612
12 1/2 3/4 1/2 -0812
19 3/4 1.1/16 3/4 -1217 T254-1217 26

Page 118 QQUUAAL L I I TT YY HH O


OS E A
ANN DD FF I I TT TTI INNGGS S
T200 BITELOK One-Piece Crimp Couplings
NON-SKIVE SKIVE
For RYCO Hose Series T1A, T1D, T1F, T2A, T2D, For RYCO Hose Series PW2, TW1.
T2S, T3KA, T3KD, TJ2D, TXA2D, DF2A, RQP1, For RYCO Hose H1206A, H1206D, H1206S, H1208A, H1208D, H1208S, H1210A,
RQP2, RQG1 up to sizes -20. HSP04A, HSP06A, HSP08A, HSP10A.
For these RYCO Hose Series -24 and -32 For RYCO Hose T240A, use 1200 Series Couplings.

Intro
sizes, use T700 Series Couplings.

SAE T258 T257

45º FLARE

Hose
THREAD TUBE DASH SAE FEMALE SAE FEMALE
HOSE SIZE SIZE SIZE SIZE 45º ELBOW 90º ELBOW

DN inch inch inch PART NO CA DL PART NO CA DL


6 1/4 7/16 1/4 -0407

Couplings
6 1/4 1/2 5/16 -0408
6 1/4 5/8 3/8 -0410
10 3/8 1/2 5/16 -0608 T258-0608 32 14 T257-0608 23 22
10 3/8 5/8 3/8 -0610 T257-0610 23 23
10 3/8 3/4 1/2 -0612
12 1/2 3/4 1/2 -0812

SAE T274 T278 T279

Adaptors
INVERTED
MALE FLARE

SAE INVERTED SAE INVERTED

Accessories
THREAD TUBE DASH SAE INVERTED MALE FLARE MALE FLARE
HOSE SIZE SIZE SIZE SIZE MALE FLARE 90º ELBOW 90º EXTENDED ELBOW

DN inch inch inch PART NO CA PART NO CA DL PART NO CA DL


6 1/4 7/16 1/4 -0407 T274-0407 40
10 3/8 5/8 3/8 -0610 T274-0610 41 T278-0610 18 32 T279-0610 18 60
10 3/8 11/16 7/16 -0611 T274-0611 45 T278-0611 18 36

SAE T275 T276 T277


Filters

INVERTED
MALE FLARE

SAE INVERTED SAE INVERTED SAE INVERTED


THREAD TUBE DASH MALE FLARE MALE FLARE MALE FLARE
Technical

HOSE SIZE SIZE SIZE SIZE 45º TUBE BEND 60º TUBE BEND 90º TUBE BEND

DN inch inch inch PART NO CA DL PART NO CA DL PART NO CA DL


6 1/4 7/16 1/4 -0407 T276-0407 63 29 T277-0407 44 38
10 3/8 5/8 3/8 -0610 T275-0610 74 23 T277-0610 56 50
10 3/8 11/16 7/16 -0611

H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 119
T200 BITELOK One-Piece Crimp Couplings
NON-SKIVE SKIVE
For RYCO Hose Series T1A, T1D, T1F, T2A, T2D, For RYCO Hose Series PW2, TW1.
T2S, T3KA, T3KD, TJ2D, TXA2D, DF2A, RQP1, For RYCO Hose H1206A, H1206D, H1206S, H1208A, H1208D, H1208S, H1210A,
RQP2, RQG1 up to sizes -20. HSP04A, HSP06A, HSP08A, HSP10A.
For these RYCO Hose Series -24 and -32 For RYCO Hose T240A, use 1200 Series Couplings.
sizes, use T700 Series Couplings.

SAE FLANGE T213 T215 T217

FLANGE OD BELOW
CLAMPS PAGE 281/282
*(5/8 KOMATSU)

O RING NOT SUPPLIED

NOM.
FLANGE DASH CODE 61 FLANGE CODE 61 FLANGE
HOSE SIZE SIZE SIZE CODE 61 FLANGE 45º TUBE BEND 90º TUBE BEND

DN inch inch PART NO CA PART NO CA DL PART NO CA DL


12 1/2 1/2 -0808 T213-0808 45 T215-0808 49 20 T217-0808 47 45
12 1/2 3/4 -0812 T213-0812 47 T215-0812 51 19 T217-0812 46 43
16 5/8 *5/8 -1010 T213-1010 43 T215-1010 58 25 T217-1010 44 50
19 3/4 *5/8 -1210 T213-1210 45
19 3/4 3/4 -1212 T213-1212 46 T215-1212 67 28 T217-1212 55 52
19 3/4 1 -1216 T213-1216 50 T215-1216 70 32 T217-1216 55 56
25 1 1 -1616 T213-1616 52 T215-1616 78 29 T217-1616 69 67
25 1 1.1/4 -1620 T213-1620 57 T215-1620 96 33 T217-1620 69 70
25 1 1.1/2 -1624 T213-1624 84 T215-1624
31 1.1/4 1 -2016 T213-2016 85 T215-2016 103 30 T217-2016 93 74
31 1.1/4 1.1/4 -2020 T213-2020 59 T215-2020 98 38 T217-2020 84 83
31 1.1/4 1.1/2 -2024 T213-2024 85 T215-2024 99 43 T217-2024 86 82
38 1.1/2 1.1/2 -2424 T713-2424 85 T715-2424 113 41 T717-2424 120 89
38 1.1/2 2 -2432 T713-2432 95 T715-2432 118 46 T717-2432 120 97
51 2 2 -3232 T713-3232 101 T715-3232 149 61 T717-3232 131 129
51 2 2.1/2 -3240 T713-3240 101 T717-3240 131 135

Dimensions for SAE Code 61 and Code 62 Flanges, and RYCO Code 62C Flanges
NOMINAL CODE 61 CODE 62 CODE 62C
FLANGE B T B T B T
INCH mm inch mm inch mm inch mm inch mm inch mm inch
1/2 30,2 1.19 6,73 0.265 31,8 1.25 7,75 0.305
*5/8 34,0 1.34 6,73 0.265
3/4 38,1 1.50 6,73 0.265 41,3 1.63 8,76 0.345 41,3 1.63 14,20 0.559
1 44,5 1.75 8,00 0.315 47,6 1.88 9,53 0.375 47,6 1.88 14,20 0.559
1.1/4 50,8 2.00 8,00 0.315 54,0 2.12 10,29 0.405 54,0 2.12 14,20 0.559
1.1/2 60,3 2.38 8,00 0.315 63,5 2.50 12,57 0.495 63,5 2.50 14,20 0.559
2 71,4 2.81 9,53 0.375 79,4 3.13 12,57 0.495
2.1/2 84,1 3.31 9,53 0.375
*5/8 is used by Komatsu.
RYCO Code 62C fittings conform to the flange OD and bolt hole
patterns of SAE Code 62 but require special flange clamps.
RYCO Code 62C flange heads are thicker than SAE Code 62
and measure T = 14,2 mm (0.559 inch) in all sizes.

Page 120 QQUUAAL L I I TT YY HH O


OS E A
ANN DD FF I I TT TTI INNGGS S
T200 BITELOK One-Piece Crimp Couplings
NON-SKIVE SKIVE
For RYCO Hose Series T1A, T1D, T1F, T2A, T2D, For RYCO Hose Series PW2, TW1.
T2S, T3KA, T3KD, TJ2D, TXA2D, DF2A, RQP1, For RYCO Hose H1206A, H1206D, H1206S, H1208A, H1208D, H1208S, H1210A,
RQP2, RQG1 up to sizes -20. HSP04A, HSP06A, HSP08A, HSP10A.
For these RYCO Hose Series -24 and -32 For RYCO Hose T240A, use 1200 Series Couplings.

Intro
sizes, use T700 Series Couplings.

SALVAGE T223

TUBE
WELD

Hose
DASH SALVAGE
HOSE SIZE A SIZE (LIVESAVER)

DN inch inch PART NO CA


6 1/4 1/4 -0404 T223-0404 18

Couplings
6 1/4 5/16 -0405 T223-0405 18
6 1/4 3/8 -0406 T223-0406 18
10 3/8 3/8 -0606 T223-0606 19
10 3/8 1/2 -0608 T223-0608 19
12 1/2 1/2 -0808 T223-0808 19
12 1/2 5/8 -0810 T223-0810 21
16 5/8 5/8 -1010 T223-1010 21
16 5/8 3/4 -1012 T223-1012 21

Adaptors
19 3/4 3/4 -1212 T223-1212 21
25 1 1 -1616 T223-1616 27
31 1.1/4 1.1/4 -2020 T223-2020 31
38 1.1/2 1.1/2 -2424 T723-2424 34
51 2 2 -3232 T723-3232 41

STANDPIPE T218

Accessories
IMPERIAL

TUBE DASH IMPERIAL


HOSE SIZE SIZE SIZE STANDPIPE
Filters

DN inch inch PART NO CA


6 1/4 1/4 -0404
6 1/4 5/16 -0405
6 1/4 3/8 -0406 T218-0406 34
10 3/8 3/8 -0606 T218-0606 35
10 3/8 1/2 -0608
12 1/2 1/2 -0808 T218-0808 35
Technical

12 1/2 5/8 -0810 T218-0810 42


16 5/8 3/4 -1012
19 3/4 3/4 -1212 T218-1212 51
25 1 1 -1616 T218-1616 57

C O N N E C T I N G P A R T N E R S H I P S Page 121
T200 BITELOK One-Piece Crimp Couplings
NON-SKIVE SKIVE
For RYCO Hose Series T1A, T1D, T1F, T2A, T2D, For RYCO Hose Series PW2, TW1.
T2S, T3KA, T3KD, TJ2D, TXA2D, DF2A, RQP1, For RYCO Hose H1206A, H1206D, H1206S, H1208A, H1208D, H1208S, H1210A,
RQP2, RQG1 up to sizes -20. HSP04A, HSP06A, HSP08A, HSP10A.
For these RYCO Hose Series -24 and -32 For RYCO Hose T240A, use 1200 Series Couplings.
sizes, use T700 Series Couplings.

STANDPIPE T264 T264B T264C

METRIC

TUBE DASH METRIC METRIC STANDPIPE METRIC STANDPIPE


HOSE SIZE SIZE SIZE STANDPIPE 45º TUBE BEND 90º TUBE BEND

DN inch mm PART NO CA PART NO CA DL PART NO CA DL


6 1/4 6 -0406 T264-0406 33
6 1/4 8 -0408 T264-0408 33
6 1/4 10 -0410 T264-0410 34
6 1/4 12 -0412 T264-0412 34
8 5/16 10 -0510 T264-0510
8 5/16 12 -0512 T264-0512
10 3/8 12 -0612 T264-0612 35
10 3/8 14 -0614 T264-0614 41
12 1/2 15 -0815 T264-0815 39
12 1/2 16 -0816 T264-0816 44
16 5/8 16 -1016 T264-1016 44
16 5/8 18 -1018 T264-1018 40
16 5/8 20 -1020 T264-1020 50
19 3/4 15 -1215
19 3/4 20 -1220 T264-1220 50
19 3/4 22 -1222 T264-1222 42
19 3/4 25 -1225 T264-1225 50
25 1 28 -1628
25 1 30 -1630
31 1.1/4 30 -2030
31 1.1/4 38 -2038
Note: See page 273 for DKL and DKS Metric Nuts and Olives for use with Metric Standpipe Fittings

Page 122 QQUUAAL L I I TT YY HH O


OS E A
ANN DD FF I I TT TTI INNGGS S
T200 BITELOK One-Piece Crimp Couplings
NON-SKIVE SKIVE
For RYCO Hose Series T1A, T1D, T1F, T2A, T2D, For RYCO Hose Series PW2, TW1.
T2S, T3KA, T3KD, TJ2D, TXA2D, DF2A, RQP1, For RYCO Hose H1206A, H1206D, H1206S, H1208A, H1208D, H1208S, H1210A,
RQP2, RQG1 up to sizes -20. HSP04A, HSP06A, HSP08A, HSP10A.
For these RYCO Hose Series -24 and -32 For RYCO Hose T240A, use 1200 Series Couplings.

Intro
sizes, use T700 Series Couplings.

TUBE BITE T285

COMPLETE
WITH NUT
AND
FLARELESS

Hose
OLIVE

TUBE DASH TUBE


HOSE SIZE SIZE SIZE BITE

DN inch inch PART NO CA


6 1/4 1/4 -0404 T285-0404 27

Couplings
6 1/4 5/16 -0405 T285-0405 27
10 3/8 5/16 -0605 T285-0605 30
10 3/8 3/8 -0606 T285-0606 30
10 3/8 1/2 -0608 T285-0608 32
12 1/2 1/2 -0808 T285-0808 34
12 1/2 5/8 -0810 T285-0810 36
19 3/4 3/4 -1212 T285-1212 39
25 1 1 -1616 T285-1616 41

Adaptors
UNO (O RING BOSS) T220 T238 T239

O RING SUPPLIED

Accessories
UN O RING
THREAD TUBE DASH UN O RING UN O RING MALE SWIVEL
HOSE SIZE SIZE SIZE SIZE MALE MALE SWIVEL 90º ELBOW
DN inch inch inch PART NO CA PART NO CA PART NO CA DL
6 1/4 7/16 1/4 -0407 T220-0407 25
6 1/4 1/2 5/16 -0408 T220-0408 25
6 1/4 9/16 3/8 -0409 T220-0409 25
10 3/8 9/16 3/8 -0609 T220-0609 28
Filters

10 3/8 3/4 1/2 -0612 T220-0612 29 T238-0612 41 T239-0612 23 41


10 3/8 7/8 5/8 -0614 T220-0614 28 T239-0614 23 38
12 1/2 3/4 1/2 -0812 T220-0812 31 T238-0812 T239-0812 29 43
12 1/2 7/8 5/8 -0814 T220-0814 33 T238-0814 43 T239-0814 29 40
12 1/2 1.1/16 3/4 -0817 T220-0817 32 T238-0817
16 5/8 7/8 5/8 -1014 T220-1014 34 T238-1014 42
16 5/8 1.1/16 3/4 -1017 T220-1017 32
Technical

19 3/4 1.1/16 3/4 -1217 T220-1217 36 T238-1217 T239-1217 30 44


19 3/4 1.5/16 1 -1221 T220-1221 34
25 1 1.5/16 1 -1621 T220-1621 39
31 1.1/4 1.5/8 1.1/4 -2026 T220-2026 43
These “Live Swivel” T238 and T239 Series Couplings are for Maximum Working Pressure:
420 bar (6000 psi) -04 Hose Size 350 bar (5100 psi) -06 Hose Size 280 bar (4060 psi) -08, -10 & -12 Hose Size
Their swivel capability is to allow easy installation and orientation and avoid twisting of hose. They are not designed for continuous
rotation or continuous movement.
H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 123
T400 BITELOK One-Piece Crimp Couplings
NON-SKIVE
For RYCO Hose Series M2 sizes -4 to -12. For RYCO Hose Series RT7, RT7N, RT7T, RT7TN all sizes.
For RYCO Hose Series M2G sizes -4 to -12. For RYCO Hose Series RT8, RT8N, RT8T, RT8TN all sizes.
For RYCO Hose Series RQP5, T5 sizes -4 to -12. For RYCO Hose Series SR, SRF sizes -12 to -32.
For RYCO Hose Series MP1 sizes -4 to -20.

BSP T401 T401P

60º SEAT

THREAD DASH BSPT BSPP


HOSE SIZE SIZE SIZE MALE MALE

DN inch inch PART NO CA PART NO CA


5 3/16 1/4 -0304 T401-0304
6 1/4 1/4 -0404 T401-0404 30 T401P-0404 27
8 5/16 1/4 -0504 T401-0504
10 3/8 1/4 -0604 T401-0604 33
10 3/8 3/8 -0606 T401-0606 33 T401P-0606 33
10 3/8 1/2 -0608 T401-0608 38 T401P-0608 32
12 1/2 3/8 -0806 T401-0806 35
12 1/2 1/2 -0808 T401-0808 40 T401P-0808 31
12 1/2 3/4 -0812
16 5/8 5/8 -1010
16 5/8 3/4 -1012 T401-1012 41
19 3/4 3/4 -1212 T401-1212 41 T401P-1212 40
25 1 1 -1616 T401-1616 48 T401P-1616 45
31 1.1/4 1.1/4 -2020 T401-2020 53 T401P-2020 51
38 1.1/2 1.1/2 -2424 T401-2424 55
51 2 2 -3232 T401-3232 66

Page 124 QQUUAAL L I I TT YY HH O


OS E A
ANN DD FF I I TT TTI INNGGS S
T400 BITELOK One-Piece Crimp Couplings

NON-SKIVE
For RYCO Hose Series M2 sizes -4 to -12. For RYCO Hose Series RT7, RT7N, RT7T, RT7TN all sizes.
For RYCO Hose Series M2G sizes -4 to -12. For RYCO Hose Series RT8, RT8N, RT8T, RT8TN all sizes.
For RYCO Hose Series RQP5, T5 sizes -4 to -12. For RYCO Hose Series SR, SRF sizes -12 to -32.
For RYCO Hose Series MP1 sizes -4 to -20.

Intro
BSP T402 T405 T426

60º SEAT

Hose
THREAD DASH BSPP BSPP FEMALE BSPP FEMALE
HOSE SIZE SIZE SIZE FEMALE 90º ELBOW 90º TUBE BEND

DN inch inch PART NO CA PART NO CA DL PART NO CA DL


5 3/16 1/4 -0304 T402-0304 21

Couplings
6 1/4 1/4 -0404 T402-0404 22 T426-0404 26 30
8 5/16 1/4 -0504 T402-0504 22
10 3/8 1/4 -0604 T402-0604 22
10 3/8 3/8 -0606 T402-0606 24 T426-0606 35 34
10 3/8 1/2 -0608 T402-0608 27 T426-0608 35 30
12 1/2 1/2 -0808 T402-0808 26 T405-0808 29 31 T426-0808 39 49
12 1/2 3/4 -0812 T402-0812 30
16 5/8 5/8 -1010 T402-1010 26 T426-1010 44 48

Adaptors
16 5/8 3/4 -1012 T402-1012 28
19 3/4 3/4 -1212 T402-1212 28 T426-1212 55 56
25 1 1 -1616 T402-1616 33 T426-1616 69 75
31 1.1/4 1.1/4 -2020 T402-2020 41
38 1.1/2 1.1/2 -2424 T402-2424 45
51 2 2 -3232 T402-3232 54

Accessories
BSP T412

SPECIAL SEAT (JIS)

BSPP THREAD FORM


60º CONCAVE SEAT
Filters

THREAD DASH BSPP FEMALE


HOSE SIZE SIZE SIZE 60º CONCAVE SEAT (JIS)

DN inch inch PART NO CA


6 1/4 1/4 -0404 T412-0404 21
10 3/8 3/8 -0606 T412-0606 25
Technical

10 3/8 1/2 -0608 T412-0608 26


12 1/2 1/2 -0808 T412-0808 25
19 3/4 3/4 -1212 T412-1212 26
25 1 1 -1616
Please note: These T412 Series Couplings are also listed
in the METRIC section on page 129.

C O N N E C T I N G P A R T N E R S H I P S Page 125
T400 BITELOK One-Piece Crimp Couplings
NON-SKIVE
For RYCO Hose Series M2 sizes -4 to -12. For RYCO Hose Series RT7, RT7N, RT7T, RT7TN all sizes.
For RYCO Hose Series M2G sizes -4 to -12. For RYCO Hose Series RT8, RT8N, RT8T, RT8TN all sizes.
For RYCO Hose Series RQP5, T5 sizes -4 to -12. For RYCO Hose Series SR, SRF sizes -12 to -32.
For RYCO Hose Series MP1 sizes -4 to -20.

NPT T409 T402N

60º SEAT

THREAD DASH NPT NPSM


HOSE SIZE SIZE SIZE MALE FEMALE

DN inch inch PART NO CA PART NO CA


3 1/8 1/8 -0202 T409-0202
5 3/16 1/8 -0302 T409-0302 24
5 3/16 1/4 -0304 T409-0304 30
6 1/4 1/8 -0402 T409-0402 25
6 1/4 1/4 -0404 T409-0404 30 T402N-0404 22
8 5/16 1/4 -0504 T409-0504 30
8 5/16 3/8 -0506 T409-0506 30
10 3/8 1/4 -0604 T409-0604 33
10 3/8 3/8 -0606 T409-0606 33 T402N-0606 24
10 3/8 1/2 -0608 T409-0608 38
12 1/2 1/2 -0808 T409-0808 40 T402N-0808 26
12 1/2 3/4 -0812 T409-0812 37
16 5/8 3/4 -1012 T409-1012 41
19 3/4 3/4 -1212 T409-1212 41
25 1 1 -1616 T409-1616 48
31 1.1/4 1 -2016 T409-2016 52
31 1.1/4 1.1/4 -2020 T409-2020 53
38 1.1/2 1.1/2 -2424 T409-2424 55
51 2 2 -3232 T409-3232 66

Page 126 QQUUAAL L I I TT YY HH O


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ANN DD FF I I TT TTI INNGGS S
T400 BITELOK One-Piece Crimp Couplings

NON-SKIVE
For RYCO Hose Series M2 sizes -4 to -12. For RYCO Hose Series RT7, RT7N, RT7T, RT7TN all sizes.
For RYCO Hose Series M2G sizes -4 to -12. For RYCO Hose Series RT8, RT8N, RT8T, RT8TN all sizes.
For RYCO Hose Series RQP5, T5 sizes -4 to -12. For RYCO Hose Series SR, SRF sizes -12 to -32.
For RYCO Hose Series MP1 sizes -4 to -20.

Intro
JIC T403 T404

37º FLARE

Hose
THREAD TUBE DASH JIC JIC
HOSE SIZE SIZE SIZE SIZE MALE FEMALE

DN inch inch inch PART NO CA PART NO CA


5 3/16 7/16 1/4 -0307 T403-0307 T404-0307 19

Couplings
5 3/16 1/2 5/16 -0308 T404-0308 19
5 3/16 9/16 3/8 -0309 T404-0309 19
6 1/4 3/8 3/16 -0406 T404-0406 20
6 1/4 7/16 1/4 -0407 T403-0407 29 T404-0407 19
6 1/4 1/2 5/16 -0408 T403-0408 29 T404-0408 19
6 1/4 9/16 3/8 -0409 T403-0409 30 T404-0409 20
8 5/16 1/2 5/16 -0508 T404-0508 19
8 5/16 9/16 3/8 -0509 T404-0509 20

Adaptors
8 5/16 3/4 1/2 -0512 T404-0512 23
10 3/8 7/16 1/4 -0607 T404-0607 20
10 3/8 9/16 3/8 -0609 T403-0609 32 T404-0609 20
10 3/8 3/4 1/2 -0612 T403-0612 35 T404-0612 22
12 1/2 9/16 3/8 -0809 T404-0809 21
12 1/2 3/4 1/2 -0812 T403-0812 37 T404-0812 22

Accessories
12 1/2 7/8 5/8 -0814 T403-0814 39 T404-0814 25
12 1/2 1.1/16 3/4 -0817 T404-0817 26
16 5/8 7/8 5/8 -1014 T403-1014 33 T404-1014 25
16 5/8 1.1/16 3/4 -1017 T403-1017 43 T404-1017 26
19 3/4 7/8 5/8 -1214 T404-1214 25
19 3/4 1.1/16 3/4 -1217 T404-1217 26
25 1 1.5/16 1 -1621 T404-1621 30
31 1.1/4 1.5/8 1.1/4 -2026 T404-2026 36
38 1.1/2 1.7/8 1.1/2 -2430 T404-2430 34
Filters

51 2 2.1/2 2 -3240 T404-3240 45


Technical

H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 127
T400 BITELOK One-Piece Crimp Couplings
NON-SKIVE
For RYCO Hose Series M2 sizes -4 to -12. For RYCO Hose Series RT7, RT7N, RT7T, RT7TN all sizes.
For RYCO Hose Series M2G sizes -4 to -12. For RYCO Hose Series RT8, RT8N, RT8T, RT8TN all sizes.
For RYCO Hose Series RQP5, T5 sizes -4 to -12. For RYCO Hose Series SR, SRF sizes -12 to -32.
For RYCO Hose Series MP1 sizes -4 to -20.

JIC T425 T424 T428

37º FLARE

THREAD TUBE DASH JIC FEMALE JIC FEMALE JIC FEMALE


HOSE SIZE SIZE SIZE SIZE 45º TUBE BEND 90º TUBE BEND 90º LONG BEND

DN inch inch inch PART NO CA DL PART NO CA DL PART NO CA DL


5 3/16 7/16 1/4 -0307 T425-0307 T424-0307
6 1/4 7/16 1/4 -0407 T425-0407 32 13 T424-0407 26 29
6 1/4 1/2 5/16 -0408 T425-0408 32 13 T424-0408 26 30
6 1/4 9/16 3/8 -0409 T425-0409 32 15 T424-0409 25 30
8 5/16 1/2 5/16 -0508
8 5/16 9/16 3/8 -0509 T425-0509 T424-0509 34 35 T428-0509 39 60
8 5/16 3/4 1/2 -0512
10 3/8 9/16 3/8 -0609 T424-0609 34 34 T428-0609 51 55
10 3/8 3/4 1/2 -0612 T424-0612 35 32 T428-0612 47 63
12 1/2 3/4 1/2 -0812 T424-0812 37 43
12 1/2 7/8 5/8 -0814 T424-0814 39 40
12 1/2 1.1/16 3/4 -0817
16 5/8 7/8 5/8 -1014
16 5/8 1.1/16 3/4 -1017 T425-1017 57 22 T424-1017 43 50
19 3/4 7/8 5/8 -1214
19 3/4 1.1/16 3/4 -1217 T425-1217 70 31 T424-1217 53 62
25 1 1.5/16 1 -1621 T425-1621 81 34 T424-1621 67 71
31 1.1/4 1.5/8 1.1/4 -2026 T425-2026 103 46 T424-2026 86 88
38 1.1/2 1.7/8 1.1/2 -2430
51 2 2.1/2 2 -3240 T424-3240 131 127

Page 128 QQUUAAL L I I TT YY HH O


OS E A
ANN DD FF I I TT TTI INNGGS S
T400 BITELOK One-Piece Crimp Couplings

NON-SKIVE
For RYCO Hose Series M2 sizes -4 to -12. For RYCO Hose Series RT7, RT7N, RT7T, RT7TN all sizes.
For RYCO Hose Series M2G sizes -4 to -12. For RYCO Hose Series RT8, RT8N, RT8T, RT8TN all sizes.
For RYCO Hose Series RQP5, T5 sizes -4 to -12. For RYCO Hose Series SR, SRF sizes -12 to -32.
For RYCO Hose Series MP1 sizes -4 to -20.

Intro
JIS T412

JAPANESE INDUSTRIAL
STANDARD (JIS)

BSPP THREAD FORM

Hose
60º CONCAVE SEAT

THREAD DASH BSPP FEMALE


HOSE SIZE SIZE SIZE 60º CONCAVE (JIS)

DN inch inch PART NO CA


6 1/4 1/4 -0404 T412-0404 21

Couplings
10 3/8 3/8 -0606 T412-0606 25
10 3/8 1/2 -0608 T412-0608 26
12 1/2 1/2 -0808 T412-0808 25
19 3/4 3/4 -1212 T412-1212 26
25 1 1 -1616
Please note: These T412 Series Couplings are also listed
in the BSP section on page 125.

Adaptors
ORFS T484 T480

O RING
FACE SEAL

Accessories
THREAD TUBE DASH ORFS ORFS
HOSE SIZE SIZE SIZE SIZE MALE FEMALE

DN inch inch inch PART NO CA PART NO CA


6 1/4 9/16 1/4 -0409 T480-0409 28
6 1/4 11/16 3/8 -0411 T480-0411 32
8 5/16 13/16 1/2 -0513 T480-0513 32
10 3/8 11/16 3/8 -0611 T480-0611 31
10 3/8 13/16 1/2 -0613 T480-0613 34
Filters

12 1/2 13/16 1/2 -0813 T480-0813 34


12 1/2 1 5/8 -0816
16 5/8 1 5/8 -1016
16 5/8 1.3/16 3/4 -1019
19 3/4 1.3/16 3/4 -1219 T480-1219 43
19 3/4 1.7/16 1 -1223 T480-1223 52
Technical

25 1 1.7/16 1 -1623 T480-1623 54


31 1.1/4 1.11/16 1.1/4 -2027 T480-2027 59

C O N N E C T I N G P A R T N E R S H I P S Page 129
T400 BITELOK One-Piece Crimp Couplings
NON-SKIVE
For RYCO Hose Series M2 sizes -4 to -12. For RYCO Hose Series RT7, RT7N, RT7T, RT7TN all sizes.
For RYCO Hose Series M2G sizes -4 to -12. For RYCO Hose Series RT8, RT8N, RT8T, RT8TN all sizes.
For RYCO Hose Series RQP5, T5 sizes -4 to -12. For RYCO Hose Series SR, SRF sizes -12 to -32.
For RYCO Hose Series MP1 sizes -4 to -20.

ORFS T481 T482

O RING
FACE SEAL

THREAD TUBE DASH ORFS FEMALE ORFS FEMALE


HOSE SIZE SIZE SIZE SIZE 45º TUBE BEND 90º MEDIUM BEND

DN inch inch inch PART NO CA DL PART NO CA DL


6 1/4 9/16 1/4 -0409 T481-0409 32 13 T482-0409 26 29
6 1/4 11/16 3/8 -0411 T482-0411 36 30
10 3/8 11/16 3/8 -0611 T481-0611 42 18 T482-0611 36 30
10 3/8 13/16 1/2 -0613 T481-0613 49 18 T482-0613 36 29
12 1/2 13/16 1/2 -0813 T481-0813 55 16 T482-0813 40 38
12 1/2 1 5/8 -0816
16 5/8 1 5/8 -1016
16 5/8 1.3/16 3/4 -1019
19 3/4 1.3/16 3/4 -1219 T481-1219 64 25
19 3/4 1.7/16 1 -1223
25 1 1.7/16 1 -1623 T481-1623 82 33 T482-1623 69 73
31 1.1/4 1.11/16 1.1/4 -2027 T481-2027 106 42

Page 130 QQUUAAL L I I TT YY HH O


OS E A
ANN DD FF I I TT TTI INNGGS S
T400 BITELOK One-Piece Crimp Couplings

NON-SKIVE
For RYCO Hose Series M2 sizes -4 to -12. For RYCO Hose Series RT7, RT7N, RT7T, RT7TN all sizes.
For RYCO Hose Series M2G sizes -4 to -12. For RYCO Hose Series RT8, RT8N, RT8T, RT8TN all sizes.
For RYCO Hose Series RQP5, T5 sizes -4 to -12. For RYCO Hose Series SR, SRF sizes -12 to -32.
For RYCO Hose Series MP1 sizes -4 to -20.

Intro
SAE T453 T454

45º FLARE

Hose
THREAD TUBE DASH SAE SAE
HOSE SIZE SIZE SIZE SIZE MALE FEMALE

DN inch inch inch PART NO CA PART NO CA


6 1/4 5/8 3/8 -0410 T454-0410 21

Couplings
8 5/16 5/8 3/8 -0510 T453-0510 33 T454-0510 20
10 3/8 5/8 3/8 -0610 T453-0610 34 T454-0610 20
12 1/2 3/4 1/2 -0812

SAE T457 T455 T456

45º FLARE

Adaptors
THREAD TUBE DASH SAE FEMALE SAE FEMALE SAE FEMALE
HOSE SIZE SIZE SIZE SIZE 90º ELBOW 45º TUBE BEND 90º TUBE BEND

DN inch inch inch PART NO CA DL PART NO CA DL PART NO CA DL


8 5/16 5/8 3/8 -0510 T455-0510

Accessories
10 3/8 5/8 3/8 -0610 T457-0610 23 23 T455-0610 45 17 T456-0610 35 30
12 1/2 5/8 3/8 -0810

SAE T474 T475 T477

INVERTED
MALE FLARE
Filters

THREAD TUBE DASH SAE INVERTED SAE INVERTED MALE FLARE SAE INVERTED MALE FLARE
HOSE SIZE SIZE SIZE SIZE MALE FLARE 45º TUBE BEND 90º TUBE BEND

DN inch inch inch PART NO CA PART NO CA DL PART NO CA DL


8 5/16 5/8 3/8 -0510 T474-0510 T475-0510 T477-0510
Technical

10 3/8 5/8 3/8 -0610 T474-0610 41 T475-0610 74 23 T477-0610 56 50


10 3/8 11/16 7/16 -0611 T474-0611 45

H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 131
T400 BITELOK One-Piece Crimp Couplings
NON-SKIVE
For RYCO Hose Series M2 sizes -4 to -12. For RYCO Hose Series RT7, RT7N, RT7T, RT7TN all sizes.
For RYCO Hose Series M2G sizes -4 to -12. For RYCO Hose Series RT8, RT8N, RT8T, RT8TN all sizes.
For RYCO Hose Series RQP5, T5 sizes -4 to -12. For RYCO Hose Series SR, SRF sizes -12 to -32.
For RYCO Hose Series MP1 sizes -4 to -20.

SAE FLANGE T413 T415 T417

CODE 61
FLANGE OD BELOW
CLAMPS PAGE 281/282

O RING NOT SUPPLIED

NOM.
FLANGE DASH CODE 61 FLANGE CODE 61 FLANGE
HOSE SIZE SIZE SIZE CODE 61 FLANGE 45º TUBE BEND 90º TUBE BEND

DN inch inch PART NO CA PART NO CA DL PART NO CA DL


19 3/4 3/4 -1212 T413-1212 46 T415-1212 67 28 T417-1212 55 52
19 3/4 1 -1216 T413-1216 50
25 1 1 -1616 T413-1616 52 T415-1616 78 29 T417-1616 70 61
25 1 1.1/4 -1620 T413-1620 57
31 1.1/4 1.1/4 -2020 T413-2020 59 T415-2020 98 38 T417-2020 84 83
31 1.1/4 1.1/2 -2024 T413-2024 85
38 1.1/2 1.1/2 -2424 T413-2424 85 T415-2424 113 38 T417-2424 106 98
38 1.1/2 2 -2432 T413-2432 95
51 2 2 -3232 T413-3232 101 T415-3232 145 64 T417-3232 127 123

Dimensions for SAE Code 61 and Code 62 Flanges, and RYCO Code 62C Flanges
NOMINAL CODE 61 CODE 62 CODE 62C
FLANGE B T B T B T
inch mm inch mm inch mm inch mm inch mm inch mm inch
1/2 30,2 1.19 6,73 0.265 31,8 1.25 7,75 0.305
*5/8 34,0 1.34 6,73 0.265
3/4 38,1 1.50 6,73 0.265 41,3 1.63 8,76 0.345 41,3 1.63 14,20 0.559
1 44,5 1.75 8,00 0.315 47,6 1.88 9,53 0.375 47,6 1.88 14,20 0.559
1.1/4 50,8 2.00 8,00 0.315 54,0 2.12 10,29 0.405 54,0 2.12 14,20 0.559
1.1/2 60,3 2.38 8,00 0.315 63,5 2.50 12,57 0.495 63,5 2.50 14,20 0.559
2 71,4 2.81 9,53 0.375 79,4 3.13 12,57 0.495
2.1/2 84,1 3.31 9,53 0.375
*5/8 is used by Komatsu.
RYCO Code 62C fittings conform to the flange OD and bolt hole
patterns of SAE Code 62 but require special flange clamps.
RYCO Code 62C flange heads are thicker than SAE Code 62
and measure T = 14,2 mm (0.559 inch) in all sizes.

Page 132 QQUUAAL L I I TT YY HH O


OS E A
ANN DD FF I I TT TTI INNGGS S
T400 BITELOK One-Piece Crimp Couplings

NON-SKIVE
For RYCO Hose Series M2 sizes -4 to -12. For RYCO Hose Series RT7, RT7N, RT7T, RT7TN all sizes.
For RYCO Hose Series M2G sizes -4 to -12. For RYCO Hose Series RT8, RT8N, RT8T, RT8TN all sizes.
For RYCO Hose Series RQP5, T5 sizes -4 to -12. For RYCO Hose Series SR, SRF sizes -12 to -32.
For RYCO Hose Series MP1 sizes -4 to -20.

Intro
SALVAGE T423 TUBE BITE T485

COMPLETE
WITH NUT
TUBE WELD AND
FLARELESS

Hose
OLIVE

DASH SALVAGE TUBE DASH TUBE


HOSE SIZE A SIZE (LIFESAVER) HOSE SIZE SIZE SIZE BITE

DN inch inch PART NO CA DN inch inch PART NO CA


6 1/4 1/4 -0404 10 3/8 3/8 -0606 T485-0606 30

Couplings
8 5/16 3/8 -0506 T423-0506 18
10 3/8 1/4 -0604
10 3/8 3/8 -0606 T423-0606 19
10 3/8 1/2 -0608
12 1/2 3/8 -0806
12 1/2 1/2 -0808 T423-0808 19
16 5/8 3/4 -1012 T423-1012
19 3/4 3/4 -1212 T423-1212 21

Adaptors
25 1 1 -1616 T423-1616 27
31 1.1/4 1.1/4 -2020 T423-2020 31
38 1.1/2 1.1/2 -2424 T423-2424 34
51 2 2 -3232 T423-3232 41

Accessories
Filters
Technical

C O N N E C T I N G P A R T N E R S H I P S Page 133
T700 BITELOK One-Piece Crimp Couplings
NON-SKIVE SKIVE
For RYCO Hose Series H12A, H12D, H12S all sizes. For RYCO Hose H1312A, H1312D, H1312S, H1316A, H1316D,
For RYCO Hose Series T1A, T1D, T1F, T2A, T2D, T2S, TXA2D, RQP1, H1316S, H1320A, H1320D, H1320S.
RQP2, sizes -06 to -32. For RYCO Hose DF26A, DF212A. For RYCO Hose PW26, TW16, TW18.
For RYCO Hose HSP06A, HSP08A, HSP10A, HSH20A, HSH24A, HSH32A.

BSP T701 T701H T701P

60º SEAT

THREAD DASH BSPT BSPT MALE BSPP


HOSE SIZE SIZE SIZE MALE HEAVY DUTY MALE

DN inch inch PART NO CA PART NO CA PART NO CA


10 3/8 3/8 -0606 T701-0606 33 T701P-0606 33
12 1/2 1/2 -0808 T701-0808 40 T701P-0808 31
19 3/4 3/4 -1212 T701-1212 41 T701P-1212 40
25 1 1 -1616 T701-1616 48 T701H-1616 48 T701P-1616 45
31 1.1/4 1.1/4 -2020 T701-2020 53 T701P-2020 51
38 1.1/2 1.1/2 -2424 T701-2424 55 T701P-2424 55
51 2 2 -3232 T701-3232 66 T701P-3232 67

BSP T702 T702H

60º SEAT

THREAD DASH BSPP BSPP FEMALE


HOSE SIZE SIZE SIZE FEMALE HEAVY DUTY

DN inch inch PART NO CA PART NO CA


10 3/8 3/8 -0606 T702-0606 24
12 1/2 1/2 -0808 T702-0808 26 T702H-0808 28
19 3/4 3/4 -1212 T702-1212 28 T702H-1212 34
25 1 1 -1616 T702-1616 33 T702H-1616 37
31 1.1/4 1 -2016 T702-2016 39
31 1.1/4 1.1/4 -2020 T702-2020 41 T702H-2020 44
38 1.1/2 1.1/2 -2424 T702-2424 45
51 2 2 -3232 T702-3232 54

T700 BSPP, JIC, JIS and Metric Swivel Nut Couplings are shown as
“Crimp Nut”. Larger sizes are “Wire Nut” or “Slip Nut”.
See note on page 87.

Page 134 QQUUAAL L I I TT YY HH O


OS E A
ANN DD FF I I TT TTI INNGGS S
T700 BITELOK One-Piece Crimp Couplings
NON-SKIVE SKIVE
For RYCO Hose Series H12A, H12D, H12S all sizes. For RYCO Hose H1312A, H1312D, H1312S, H1316A, H1316D,
For RYCO Hose Series T1A, T1D, T1F, T2A, T2D, T2S, TXA2D, RQP1, H1316S, H1320A, H1320D, H1320S.
RQP2, sizes -06 to -32. For RYCO Hose DF26A, DF212A. For RYCO Hose PW26, TW16, TW18.
For RYCO Hose HSP06A, HSP08A, HSP10A, HSH20A, HSH24A, HSH32A.

Intro
BSP T706 T705

60º SEAT

Hose
THREAD DASH BSPP FEMALE BSPP FEMALE
HOSE SIZE SIZE SIZE 45º ELBOW 90º ELBOW

DN inch inch PART NO CA DL PART NO CA DL


10 3/8 3/8 -0606 T705-0606 23 28

Couplings
12 1/2 1/2 -0808 T706-0808 40 18 T705-0808 29 31
19 3/4 3/4 -1212 T706-1212 44 20 T705-1212 30 36
25 1 1 -1616 T706-1616 51 23 T705-1616 32 40
31 1.1/4 1.1/4 -2020 T706-2020 42 25 T705-2020 41 47
38 1.1/2 1.1/2 -2424 T705-2424 60 59
51 2 2 -3232 T705-3232 56 62

Adaptors
BSP T727 T726 T721

60º SEAT

Accessories
THREAD DASH BSPP FEMALE BSPP FEMALE BSPP FEMALE
HOSE SIZE SIZE SIZE 45º TUBE BEND 90º TUBE BEND 90º LONG BEND

DN inch inch PART NO CA DL PART NO CA DL PART NO CA DL


10 3/8 3/8 -0606 T727-0606 T726-0606 35 32
12 1/2 1/2 -0808 T727-0808 57 23 T726-0808 38 44
19 3/4 3/4 -1212 T727-1212 70 31 T726-1212 55 56 T721-1212 61 67
25 1 1 -1616 T727-1616 83 34 T726-1616 69 75 T721-1616 69 75
31 1.1/4 1 -2016 T726-2016 85 82
Filters

31 1.1/4 1.1/4 -2020 T727-2020 107 41 T726-2020 86 89 T721-2020 73 91


38 1.1/2 1.1/2 -2424 T727-2424 166 93 T726-2424 120 148
51 2 2 -3232 T727-3232 206 118 T726-3232 131 192
Technical

H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 135
T700 BITELOK One-Piece Crimp Couplings
NON-SKIVE SKIVE
For RYCO Hose Series H12A, H12D, H12S all sizes. For RYCO Hose H1312A, H1312D, H1312S, H1316A, H1316D,
For RYCO Hose Series T1A, T1D, T1F, T2A, T2D, T2S, TXA2D, RQP1, H1316S, H1320A, H1320D, H1320S.
RQP2, sizes -06 to -32. For RYCO Hose DF26A, DF212A. For RYCO Hose PW26, TW16, TW18.
For RYCO Hose HSP06A, HSP08A, HSP10A, HSH20A, HSH24A, HSH32A.

NPT T709 T709E T702N

60º SEAT

THREAD DASH NPT NPT NPSM


HOSE SIZE SIZE SIZE MALE MALE EXTENDED (API) FEMALE

DN inch inch PART NO CA PART NO CA PART NO CA


10 3/8 1/4 -0604 T709-0604 33
10 3/8 3/8 -0606 T709-0606 33
12 1/2 3/8 -0806 T709-0806 35
12 1/2 1/2 -0808 T709-0808 40
19 3/4 3/4 -1212 T709-1212 41
25 1 3/4 -1612 T709-1612 43
25 1 1 -1616 T709-1616 48
31 1.1/4 1 -2016 T709-2016 52
31 1.1/4 1.1/4 -2020 T709-2020 53 T702N-2020 41
38 1.1/2 1.1/2 -2424 T709-2424 55 T702N-2424 45
51 2 2 -3232 T709-3232 66 T709E-3232 107 T702N-3232 54
Stainless Steel T709SS, see page 222.

Page 136 QQUUAAL L I I TT YY HH O


OS E A
ANN DD FF I I TT TTI INNGGS S
T700 BITELOK One-Piece Crimp Couplings
NON-SKIVE SKIVE
For RYCO Hose Series H12A, H12D, H12S all sizes. For RYCO Hose H1312A, H1312D, H1312S, H1316A, H1316D,
For RYCO Hose Series T1A, T1D, T1F, T2A, T2D, T2S, TXA2D, RQP1, H1316S, H1320A, H1320D, H1320S.
RQP2, sizes -06 to -32. For RYCO Hose DF26A, DF212A. For RYCO Hose PW26, TW16, TW18.
For RYCO Hose HSP06A, HSP08A, HSP10A, HSH20A, HSH24A, HSH32A.

Intro
JIC T703 T704

37º FLARE

Hose
THREAD TUBE DASH JIC JIC
HOSE SIZE SIZE SIZE SIZE MALE FEMALE

DN inch inch inch PART NO CA PART NO CA


10 3/8 9/16 3/8 -0609 T703-0609 32 T704-0609 20

Couplings
10 3/8 3/4 1/2 -0612 T704-0612 22
12 1/2 3/4 1/2 -0812 T703-0812 37 T704-0812 22
12 1/2 7/8 5/8 -0814 T703-0814 39 T704-0814 25
12 1/2 1.1/16 3/4 -0817 T704-0817 26
16 5/8 7/8 5/8 -1014 T704-1014 25
19 3/4 7/8 5/8 -1214 T704-1214 25
19 3/4 1.1/16 3/4 -1217 T703-1217 43 T704-1217 26
19 3/4 1.3/16 7/8 -1219 T704-1219 29

Adaptors
19 3/4 1.5/16 1 -1221 T703-1221 42 T704-1221 30
25 1 1.1/16 3/4 -1617 T704-1617 30
25 1 1.5/16 1 -1621 T703-1621 47 T704-1621 30
25 1 1.5/8 1.1/4 -1626 T704-1626 34
31 1.1/4 1.5/16 1 -2021 T704-2021 34
31 1.1/4 1.5/8 1.1/4 -2026 T703-2026 52 T704-2026 36

Accessories
31 1.1/4 1.7/8 1.1/2 -2030 T704-2030 44
38 1.1/2 1.7/8 1.1/2 -2430 T703-2430 57 T704-2430 45
51 2 2.1/2 2 -3240 T703-3240 73 T704-3240 54
Stainless Steel T704SS, see page 222.

JIC T708 T707


Filters

37º FLARE

THREAD TUBE DASH JIC FEMALE JIC FEMALE


HOSE SIZE SIZE SIZE SIZE 45º ELBOW 90º ELBOW

DN inch inch inch PART NO CA DL PART NO CA DL


Technical

12 1/2 3/4 1/2 -0812 T708-0812 37 16


12 1/2 7/8 5/8 -0814 T708-0814 38 17 T707-0814 29 28
19 3/4 1.1/16 3/4 -1217 T708-1217 41 17 T707-1217 30 30
25 1 1.5/16 1 -1621 T708-1621 48 21 T707-1621 32 36

C O N N E C T I N G P A R T N E R S H I P S Page 137
T700 BITELOK One-Piece Crimp Couplings
NON-SKIVE SKIVE
For RYCO Hose Series H12A, H12D, H12S all sizes. For RYCO Hose H1312A, H1312D, H1312S, H1316A, H1316D,
For RYCO Hose Series T1A, T1D, T1F, T2A, T2D, T2S, TXA2D, RQP1, H1316S, H1320A, H1320D, H1320S.
RQP2, sizes -06 to -32. For RYCO Hose DF26A, DF212A. For RYCO Hose PW26, TW16, TW18.
For RYCO Hose HSP06A, HSP08A, HSP10A, HSH20A, HSH24A, HSH32A.

JIC T725 T724 T728

37º FLARE

THREAD TUBE DASH JIC FEMALE JIC FEMALE JIC FEMALE


HOSE SIZE SIZE SIZE SIZE 45º TUBE BEND 90º TUBE BEND 90º LONG BEND

DN inch inch inch PART NO CA DL PART NO CA DL PART NO CA DL


10 3/8 9/16 3/8 -0609 T725-0609 38 13 T724-0609 34 34
10 3/8 3/4 1/2 -0612
12 1/2 3/4 1/2 -0812 T725-0812 55 18 T724-0812 37 43
12 1/2 7/8 5/8 -0814 T725-0814 56 19 T724-0814 39 40
16 5/8 7/8 5/8 -1014 T725-1014 56 24 T724-1014 43 49
16 5/8 1.1/16 3/4 -1017 T725-1017 57 24 T724-1017 43 50
19 3/4 1.1/16 3/4 -1217 T725-1217 66 27 T724-1217 53 62 T728-1217 59 94
19 3/4 1.5/16 1 -1221 T725-1221 70 31 T724-1221 49 63
25 1 1.5/16 1 -1621 T725-1621 81 32 T724-1621 67 71 T728-1621 76 108
25 1 1.5/8 1.1/4 -1626
31 1.1/4 1.5/8 1.1/4 -2026 T725-2026 107 41 T724-2026 86 88 T728-2026 73 91
38 1.1/2 1.7/8 1.1/2 -2430 T725-2430 139 56 T724-2430 105 106
51 2 2.1/2 2 -3240 T725-3240 152 64 T724-3240 131 127

JIS T768

JAPANESE INDUSTRIAL
STANDARD

"KOMATSU"
METRIC THREAD FORM
60º CONCAVE SEAT

METRIC FEMALE
THREAD DASH 60º CONCAVE SEAT
HOSE SIZE SIZE SIZE (JIS)

DN inch mm PART NO CA
10 3/8 18x1,5 -0618 T768-0618 22
12 1/2 22x1,5 -0822 T768-0822 25
12 1/2 24x1,5 -0824 T768-0824 32
16 5/8 24x1,5 -1024 T768-1024 25
19 3/4 24x1,5 -1224 T768-1224 27
19 3/4 30x1,5 -1230 T768-1230 29
25 1 33x1,5 -1633 T768-1633 30
25 1 36x1,5 -1636 T768-1636 34
31 1.1/4 36x1,5 -2036 T768-2036 36
31 1.1/4 42x1,5 -2042 T768-2042 36
Please note: These T768 Series Couplings are also listed
in the METRIC section on page 141.
Page 138 QQUUAAL L I I TT YY HH O
OS E A
ANN DD FF I I TT TTI INNGGS S
T700 BITELOK One-Piece Crimp Couplings
NON-SKIVE SKIVE
For RYCO Hose Series H12A, H12D, H12S all sizes. For RYCO Hose H1312A, H1312D, H1312S, H1316A, H1316D,
For RYCO Hose Series T1A, T1D, T1F, T2A, T2D, T2S, TXA2D, RQP1, H1316S, H1320A, H1320D, H1320S.
RQP2, sizes -06 to -32. For RYCO Hose DF26A, DF212A. For RYCO Hose PW26, TW16, TW18.
For RYCO Hose HSP06A, HSP08A, HSP10A, HSH20A, HSH24A, HSH32A.

Intro
JOINER T790

Hose
DASH
HOSE SIZE SIZE JOINER

DN inch PART NO CA
10 3/8 -0606 T790-0606 15

Couplings
12 1/2 -0808 T790-0808 15
19 3/4 -1212 T790-1212 15
25 1 -1616 T790-1616 25
31 1.1/4 -2020 T790-2020 24
38 1.1/2 -2424 T790-2424 25
51 2 -3232 T790-3232 26

Adaptors
METRIC T750 T750R

DKOL
METRIC O RING (LIGHT)

Accessories
24º CONE

THREAD TUBE DASH DKOL FEMALE DKOL FEMALE


HOSE SIZE SIZE SIZE SIZE 24º CONE 24º CONE

DN inch mm mm PART NO CA PART NO CA


31 1.1/4 45x2,0 35 -2045 T750-2045 T750R-2045
38 1.1/2 52x2,0 42 -2452 T750-2452 T750R-2452
Filters
Technical

H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 139
T700 BITELOK One-Piece Crimp Couplings
NON-SKIVE SKIVE
For RYCO Hose Series H12A, H12D, H12S all sizes. For RYCO Hose H1312A, H1312D, H1312S, H1316A, H1316D,
For RYCO Hose Series T1A, T1D, T1F, T2A, T2D, T2S, TXA2D, RQP1, H1316S, H1320A, H1320D, H1320S.
RQP2, sizes -06 to -32. For RYCO Hose DF26A, DF212A. For RYCO Hose PW26, TW16, TW18.
For RYCO Hose HSP06A, HSP08A, HSP10A, HSH20A, HSH24A, HSH32A.

METRIC T763

DKS
METRIC O RING

24º CONE

THREAD TUBE DASH DKS MALE


HOSE SIZE SIZE SIZE SIZE 24º CONE

DN inch mm mm PART NO CA
10 3/8 20x1,5 12 -0620
10 3/8 22x1,5 14 -0622
12 1/2 24x1,5 16 -0824 T763-0824 30
16 5/8 30x2,0 20 -1030
16 5/8 36x2,0 25 -1036
19 3/4 30x2,0 20 -1230 T763-1230 35
19 3/4 36x2,0 25 -1236 T763-1236 37
25 1 36x2,0 25 -1636 T763-1636 41
25 1 42x2,0 30 -1642 T763-1642 43
31 1.1/4 42x2,0 30 -2042 T763-2042 48
31 1.1/4 52x2,0 38 -2052 T763-2052 47

METRIC T771 T771R T772 T773

DKOS
METRIC O RING (HEAVY)

24º CONE

DKOS FEMALE DKOS FEMALE


THREAD TUBE DASH DKOS FEMALE DKOS FEMALE 24º CONE 24º CONE
HOSE SIZE SIZE SIZE SIZE 24º CONE 24º CONE 45º TUBE BEND 90º TUBE BEND

DN inch mm mm PART NO CA PART NO CA PART NO CA DL PART NO CA DL


10 3/8 20x1,5 12 -0620 T771-0620 29 T771R-0620
10 3/8 22x1,5 14 -0622 T771-0622 32 T771R-0622
12 1/2 24x1,5 16 -0824 T771-0824 34 T771R-0824 T772-0824 62 30 T773-0824 38 52
16 5/8 30x2,0 20 -1030 T771-1030 38 T771R-1030
16 5/8 36x2,0 25 -1036 T771-1036 40 T771R-1036
19 3/4 30x2,0 20 -1230 T771-1230 38 T771R-1230 T772-1230 76 37 T773-1230 55 64
19 3/4 36x2,0 25 -1236 T771-1236 40 T771R-1236 T772-1236 76 37 T773-1236 55 64
25 1 36x2,0 25 -1636 T771-1636 40 T771R-1636
25 1 42x2,0 30 -1642 T771-1642 35 T771R-1642 T772-1642 85 36 T773-1642 69 77
31 1.1/4 42x2,0 30 -2042
31 1.1/4 52x2,0 38 -2052 T771-2052 39 T771R-2052 T772-2052 109 43 T773-2052 84 97

Page 140 QQUUAAL L I I TT YY HH O


OS E A
ANN DD FF I I TT TTI INNGGS S
T700 BITELOK One-Piece Crimp Couplings
NON-SKIVE SKIVE
For RYCO Hose Series H12A, H12D, H12S all sizes. For RYCO Hose H1312A, H1312D, H1312S, H1316A, H1316D,
For RYCO Hose Series T1A, T1D, T1F, T2A, T2D, T2S, TXA2D, RQP1, H1316S, H1320A, H1320D, H1320S.
RQP2, sizes -06 to -32. For RYCO Hose DF26A, DF212A. For RYCO Hose PW26, TW16, TW18.
For RYCO Hose HSP06A, HSP08A, HSP10A, HSH20A, HSH24A, HSH32A.

Intro
METRIC T792 T792F T792G

FRENCH GAZ

Hose
24º CONE

METRIC
THREAD TUBE DASH METRIC METRIC FRENCH GAZ FEMALE
HOSE SIZE SIZE SIZE SIZE FRENCH GAZ MALE FRENCH GAZ FEMALE 90º TUBE BEND
DN inch mm mm PART NO CA PART NO CA PART NO CA DL
10 3/8 20x1,5 13,25 -0620

Couplings
12 1/2 24x1,5 16,75 -0824
16 5/8 30x1,5 21,25 -1030
19 3/4 36x1,5 26,75 -1236 T792-1236 31
25 1 45x1,5 33,50 -1645 T792-1645 39
31 1.1/4 52x1,5 42,25 -2052 T792-2052

Adaptors
METRIC T792M T792N METRIC T768

FRENCH JAPANESE INDUSTRIAL


MILLIMETRIC STANDARD (JIS)

"KOMATSU"
24º CONE METRIC THREAD FORM
60º CONCAVE SEAT

Accessories
METRIC FEMALE
THREAD TUBE DASH METRIC FRENCH METRIC FRENCH THREAD DASH 60º CONCAVE SEAT
HOSE SIZE SIZE SIZE SIZE MILLIMETRIC MALE MILLIMETRIC FEMALE HOSE SIZE SIZE SIZE (JIS)
DN inch mm mm PART NO CA PART NO CA DN inch mm PART NO CA
16 5/8 27x1,5 20 -1027 10 3/8 18x1,5 -0618 T768-0618 22
19 3/4 30x1,5 22 -1230 12 1/2 22x1,5 -0822 T768-0822 25
19 3/4 33x1,5 25 -1233 12 1/2 24x1,5 -0824 T768-0824 32
19 3/4 36x1,5 28 -1236 16 5/8 24x1,5 -1024 T768-1024 25
25 1 36x1,5 28 -1636
Filters

19 3/4 24x1,5 -1224 T768-1224 27


25 1 39x1,5 30 -1639 19 3/4 30x1,5 -1230 T768-1230 29
25 1 45x1,5 35 -1645 25 1 33x1,5 -1633 T768-1633 30
31 1.1/4 45x1,5 35 -2045 25 1 36x1,5 -1636 T768-1636 34
31 1.1/4 36x1,5 -2036 T768-2036 36
31 1.1/4 42x1,5 -2042 T768-2042 36
Please note: These T768 Series Couplings are
Technical

also listed in the JIS section on page 138.

C O N N E C T I N G P A R T N E R S H I P S Page 141
T700 BITELOK One-Piece Crimp Couplings
NON-SKIVE SKIVE
For RYCO Hose Series H12A, H12D, H12S all sizes. For RYCO Hose H1312A, H1312D, H1312S, H1316A, H1316D,
For RYCO Hose Series T1A, T1D, T1F, T2A, T2D, T2S, TXA2D, RQP1, H1316S, H1320A, H1320D, H1320S.
RQP2, sizes -06 to -32. For RYCO Hose DF26A, DF212A. For RYCO Hose PW26, TW16, TW18.
For RYCO Hose HSP06A, HSP08A, HSP10A, HSH20A, HSH24A, HSH32A.

ORFS T784 T780

O RING
FACE SEAL

THREAD TUBE DASH ORFS ORFS


HOSE SIZE SIZE SIZE SIZE MALE FEMALE

DN inch inch inch PART NO CA PART NO CA


10 3/8 11/16 3/8 -0611 T784-0611 29 T780-0611 31
10 3/8 13/16 1/2 -0613
12 1/2 13/16 1/2 -0813 T784-0813 33 T780-0813 34
12 1/2 1 5/8 -0816 T780-0816 40
12 1/2 1.3/16 3/4 -0819 T780-0819 43
16 5/8 1 5/8 -1016 T780-1016 38
19 3/4 1.3/16 3/4 -1219 T784-1219 38 T780-1219 43
19 3/4 1.7/16 1 -1223 T780-1223 52
25 1 1.7/16 1 -1623 T784-1623 41 T780-1623 54
25 1 1.11/16 1.1/4 -1627 T780-1627 59
31 1.1/4 1.11/16 1.1/4 -2027 T784-2027 45 T780-2027 59
38 1.1/2 2 1.1/2 -2432 T780-2432 68

ORFS T781

O RING
FACE SEAL

THREAD TUBE DASH ORFS FEMALE


HOSE SIZE SIZE SIZE SIZE 45º TUBE BEND

DN inch inch inch PART NO CA DL


10 3/8 11/16 3/8 -0611 T781-0611 42 18
10 3/8 13/16 1/2 -0613 T781-0613 40 15
12 1/2 13/16 1/2 -0813 T781-0813 55 16
12 1/2 1 5/8 -0816
12 1/2 1.3/16 3/4 -0819
16 5/8 1 5/8 -1016 T781-1016 55 22
19 3/4 1.3/16 3/4 -1219 T781-1219 64 25
19 3/4 1.7/16 1 -1223 T781-1623 82 33
25 1 1.7/16 1 -1623
31 1.1/4 1.11/16 1.1/4 -2027 T781-2027 108 42

Page 142 QQUUAAL L I I TT YY HH O


OS E A
ANN DD FF I I TT TTI INNGGS S
T700 BITELOK One-Piece Crimp Couplings
NON-SKIVE SKIVE
For RYCO Hose Series H12A, H12D, H12S all sizes. For RYCO Hose H1312A, H1312D, H1312S, H1316A, H1316D,
For RYCO Hose Series T1A, T1D, T1F, T2A, T2D, T2S, TXA2D, RQP1, H1316S, H1320A, H1320D, H1320S.
RQP2, sizes -06 to -32. For RYCO Hose DF26A, DF212A. For RYCO Hose PW26, TW16, TW18.
For RYCO Hose HSP06A, HSP08A, HSP10A, HSH20A, HSH24A, HSH32A.

Intro
ORFS T782S T782 T783

O RING
FACE SEAL

Hose
THREAD TUBE DASH ORFS FEMALE ORFS FEMALE ORFS FEMALE
HOSE SIZE SIZE SIZE SIZE 90º SHORT BEND 90º MEDIUM BEND 90º LONG BEND

DN inch inch inch PART NO CA DL PART NO CA DL PART NO CA DL


10 3/8 11/16 3/8 -0611 T782-0611 36 30

Couplings
10 3/8 13/16 1/2 -0613
12 1/2 13/16 1/2 -0813 T782-0813 40 38
12 1/2 1 5/8 -0816 T782-0816 42 44
16 5/8 1 5/8 -1016 T782-1016 48 45
19 3/4 1.3/16 3/4 -1219 T782S-1219 T782-1219 55 48 T783-1219 49 81
25 1 1.7/16 1 -1623 T782S-1623 T782-1623 69 73 T783-1623 82 114
31 1.1/4 1.11/16 1.1/4 -2027 T782S-2027 T782-2027 84 94 T783-2027 82 120

Adaptors
Accessories
Filters
Technical

H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 143
T700 BITELOK One-Piece Crimp Couplings
NON-SKIVE SKIVE
For RYCO Hose Series H12A, H12D, H12S all sizes. For RYCO Hose H1312A, H1312D, H1312S, H1316A, H1316D,
For RYCO Hose Series T1A, T1D, T1F, T2A, T2D, T2S, TXA2D, RQP1, H1316S, H1320A, H1320D, H1320S.
RQP2, sizes -06 to -32. For RYCO Hose DF26A, DF212A. For RYCO Hose PW26, TW16, TW18.
For RYCO Hose HSP06A, HSP08A, HSP10A, HSH20A, HSH24A, HSH32A.

RYCOLOK T787 T788 T789

STAPLE

O RING & BACK UP RING


SUPPLIED

STAPLE DASH RYCOLOK RYCOLOK MALE RYCOLOK MALE


HOSE SIZE SIZE SIZE MALE 45º ELBOW 90º ELBOW

DN inch mm PART NO CA PART NO CA DL PART NO CA DL


10 3/8 10 -0610 T787-0610 38 T788-0610 46 29 T789-0610 21 44
12 1/2 13 -0813 T787-0813 41 T788-0813 49 27 T789-0813 31 51
19 3/4 20 -1220 T787-1220 38 T788-1220 55 31 T789-1220 47
25 1 25 -1625 T787-1625 50 T788-1625 65 38 T789-1625 58
31 1.1/4 32 -2032 T787-2032 50 T788-2032 69 41 T789-2032 65
38 1.1/2 40 -2440 T787-2440 57 T789-2440 68
51 2 50 -3250 T787-3250 58

RYCO SUPERLOK T787S

SUPERSTAPLE

O RING & BACK UP RING


SUPPLIED

STAPLE DASH RYCO


HOSE SIZE SIZE SIZE SUPERLOK MALE

DN inch mm PART NO CA
12 1/2 13 -0813 T787S-0813 28
19 3/4 20 -1220 T787S-1220 47
25 1 25 -1625 T787S-1625 55
31 1.1/4 32 -2032 T787S-2032 71
38 1.1/2 40 -2440 T787S-2440 78
51 2 50 -3250 T787S-3250 78

Page 144 QQUUAAL L I I TT YY HH O


OS E A
ANN DD FF I I TT TTI INNGGS S
T700 BITELOK One-Piece Crimp Couplings
NON-SKIVE SKIVE
For RYCO Hose Series H12A, H12D, H12S all sizes. For RYCO Hose H1312A, H1312D, H1312S, H1316A, H1316D,
For RYCO Hose Series T1A, T1D, T1F, T2A, T2D, T2S, TXA2D, RQP1, H1316S, H1320A, H1320D, H1320S.
RQP2, sizes -06 to -32. For RYCO Hose DF26A, DF212A. For RYCO Hose PW26, TW16, TW18.
For RYCO Hose HSP06A, HSP08A, HSP10A, HSH20A, HSH24A, HSH32A.

Intro
SAE FLANGE T713 T714 T729

CODE 61

FLANGE OD BELOW
CLAMPS PAGE 281/282

Hose
*(5/8 KOMATSU)
O RING NOT SUPPLIED

NOM.
FLANGE DASH CODE 61 FLANGE CODE 61 FLANGE
HOSE SIZE SIZE SIZE CODE 61 FLANGE 22.5º TUBE BEND 30º TUBE BEND

DN inch inch PART NO CA PART NO CA DL PART NO CA DL


12 1/2 1/2 -0808 T713-0808 45

Couplings
12 1/2 3/4 -0812 T713-0812 47
19 3/4 *5/8 -1210 T713-1210 45
19 3/4 3/4 -1212 T713-1212 46 T714-1212 76 16 T729-1212 39 66
19 3/4 1 -1216 T713-1216 50 T714-1216 80 18
25 1 3/4 -1612
25 1 1 -1616 T713-1616 52 T714-1616 89 17 T729-1616
25 1 1.1/4 -1620 T713-1620 57 T714-1620 91 18

Adaptors
25 1 1.1/2 -1624 T713-1624 84
31 1.1/4 1 -2016 T713-2016 85
31 1.1/4 1.1/4 -2020 T713-2020 59 T714-2020 107 20 T729-2020 52 92
31 1.1/4 1.1/2 -2024 T713-2024 85 T714-2024 109 18 T729-2024 55 93
38 1.1/2 1.1/2 -2424 T713-2424 85 T714-2424 127 14 T729-2424 55 118
38 1.1/2 2 -2432 T713-2432 95 T714-2432 134 17 T729-2432 62 122
51 2 2 -3232 T713-3232 101 T714-3232 161 28 T729-3232 79 141

Accessories
51 2 2.1/2 -3240 T713-3240 101

Dimensions for SAE Code 61 and Code 62 Flanges, and RYCO Code 62C Flanges
NOMINAL CODE 61 CODE 62 CODE 62C
FLANGE B T B T B T
inch mm inch mm inch mm inch mm inch mm inch mm inch
Filters

1/2 30,2 1.19 6,73 0.265 31,8 1.25 7,75 0.305


*5/8 34,0 1.34 6,73 0.265
3/4 38,1 1.50 6,73 0.265 41,3 1.63 8,76 0.345 41,3 1.63 14,20 0.559
1 44,5 1.75 8,00 0.315 47,6 1.88 9,53 0.375 47,6 1.88 14,20 0.559
1.1/4 50,8 2.00 8,00 0.315 54,0 2.12 10,29 0.405 54,0 2.12 14,20 0.559
1.1/2 60,3 2.38 8,00 0.315 63,5 2.50 12,57 0.495 63,5 2.50 14,20 0.559
2 71,4 2.81 9,53 0.375 79,4 3.13 12,57 0.495
Technical

2.1/2 84,1 3.31 9,53 0.375


*5/8 is used by Komatsu.
RYCO Code 62C fittings conform to the flange OD and bolt hole
patterns of SAE Code 62 but require special flange clamps.
RYCO Code 62C flange heads are thicker than SAE Code 62
and measure T = 14,2 mm (0.559 inch) in all sizes.

C O N N E C T I N G P A R T N E R S H I P S Page 145
T700 BITELOK One-Piece Crimp Couplings
NON-SKIVE SKIVE
For RYCO Hose Series H12A, H12D, H12S all sizes. For RYCO Hose H1312A, H1312D, H1312S, H1316A, H1316D,
For RYCO Hose Series T1A, T1D, T1F, T2A, T2D, T2S, TXA2D, RQP1, H1316S, H1320A, H1320D, H1320S.
RQP2, sizes -06 to -32. For RYCO Hose DF26A, DF212A. For RYCO Hose PW26, TW16, TW18.
For RYCO Hose HSP06A, HSP08A, HSP10A, HSH20A, HSH24A, HSH32A.

SAE FLANGE T715 T730

CODE 61

FLANGE OD BELOW
CLAMPS PAGE 281/282
*(5/8 KOMATSU)
O RING NOT SUPPLIED

NOM.
FLANGE DASH CODE 61 FLANGE CODE 61 FLANGE
HOSE SIZE SIZE SIZE 45º TUBE BEND 60º TUBE BEND

DN inch inch PART NO CA DL PART NO CA DL


12 1/2 1/2 -0808 T715-0808 56 19
12 1/2 3/4 -0812 T715-0812 59 22
19 3/4 *5/8 -1210 T715-1210 70 28
19 3/4 3/4 -1212 T715-1212 67 28 T730-1212 79 35
19 3/4 1 -1216 T715-1216 70 32 T730-1216
25 1 3/4 -1612
25 1 1 -1616 T715-1616 78 29 T730-1616 98 42
25 1 1.1/4 -1620 T715-1620 80 31 T730-1620 99 44
31 1.1/4 1 -2016 T715-2016 104 31
31 1.1/4 1.1/4 -2020 T715-2020 100 34 T730-2020 135 52
31 1.1/4 1.1/2 -2024 T715-2024 103 37 T730-2024 136 55
38 1.1/2 1.1/2 -2424 T715-2424 113 41 T730-2424 149 52
38 1.1/2 2 -2432 T715-2432 118 46 T730-2432 146 63
51 2 2 -3232 T715-3232 149 61 T730-3232 178 83
51 2 2.1/2 -3240

Dimensions for SAE Code 61 and Code 62 Flanges, and RYCO Code 62C Flanges
NOMINAL CODE 61 CODE 62 CODE 62C
FLANGE B T B T B T
inch mm inch mm inch mm inch mm inch mm inch mm inch
1/2 30,2 1.19 6,73 0.265 31,8 1.25 7,75 0.305
*5/8 34,0 1.34 6,73 0.265
3/4 38,1 1.50 6,73 0.265 41,3 1.63 8,76 0.345 41,3 1.63 14,20 0.559
1 44,5 1.75 8,00 0.315 47,6 1.88 9,53 0.375 47,6 1.88 14,20 0.559 RYCO Code 62C fittings
1.1/4 50,8 2.00 8,00 0.315 54,0 2.12 10,29 0.405 54,0 2.12 14,20 0.559 conform to the flange OD
1.1/2 60,3 2.38 8,00 0.315 63,5 2.50 12,57 0.495 63,5 2.50 14,20 0.559 and bolt hole patterns of
SAE Code 62 but require
2 71,4 2.81 9,53 0.375 79,4 3.13 12,57 0.495 special flange clamps.
2.1/2 84,1 3.31 9,53 0.375 RYCO Code 62C flange heads
are thicker than SAE Code 62
*5/8 is used by Komatsu.
and measure T = 14,2 mm
(0.559 inch) in all sizes.

Page 146 QQUUAAL L I I TT YY HH O


OS E A
ANN DD FF I I TT TTI INNGGS S
T700 BITELOK One-Piece Crimp Couplings
NON-SKIVE SKIVE
For RYCO Hose Series H12A, H12D, H12S all sizes. For RYCO Hose H1312A, H1312D, H1312S, H1316A, H1316D,
For RYCO Hose Series T1A, T1D, T1F, T2A, T2D, T2S, TXA2D, RQP1, H1316S, H1320A, H1320D, H1320S.
RQP2, sizes -06 to -32. For RYCO Hose DF26A, DF212A. For RYCO Hose PW26, TW16, TW18.
For RYCO Hose HSP06A, HSP08A, HSP10A, HSH20A, HSH24A, HSH32A.

Intro
SAE FLANGE T716 T717 T717A

CODE 61

FLANGE OD PAGE 146


CLAMPS PAGE 281/282

Hose
*5/8 KOMATSU
O RING NOT SUPPLIED

NOM.
FLANGE DASH CODE 61 FLANGE CODE 61 FLANGE CODE 61 FLANGE
HOSE SIZE SIZE SIZE 67.5º TUBE BEND 90º TUBE BEND 90º SPECIAL TUBE BEND
DN inch inch PART NO CA DL PART NO CA DL PART NO CA DL
12 1/2 1/2 -0808 T717-0808 38 42

Couplings
12 1/2 3/4 -0812 T717-0812 38 46 T717A-0812 41 71
19 3/4 *5/8 -1210 T717-1210 57 64
19 3/4 3/4 -1212 T716-1212 73 41 T717-1212 55 52
19 3/4 1 -1216 T716-1216 74 45 T717-1216 55 56 T717A-1216 59 84
25 1 3/4 -1612 T717-1612 67 67
25 1 1 -1616 T716-1616 90 47 T717-1616 69 67
25 1 1.1/4 -1620 T716-1620 91 50 T717-1620 69 70

Adaptors
25 1 1.1/2 -1624 T717-1624 70 70
31 1.1/4 1 -2016 T717-2016 93 74
31 1.1/4 1.1/4 -2020 T716-2020 116 52 T717-2020 86 79
31 1.1/4 1.1/2 -2024 T716-2024 119 53 T717-2024 86 83 T717A-2024 86 131
38 1.1/2 1.1/2 -2424 T716-2424 133 74 T717-2424 120 89
38 1.1/2 2 -2432 T716-2432 136 81 T717-2432 120 97 T717A-2432 122 156
51 2 2 -3232 T716-3232 168 97 T717-3232 131 129 T717A-3232 124 223

Accessories
51 2 2.1/2 -3240 T717-3240 131 135

SAE FLANGE T717B T717L T791

CODE 61

FLANGE OD PAGE 146


CLAMPS PAGE 281/282
O RING NOT SUPPLIED
Filters

NOM.
FLANGE DASH CODE 61 FLANGE CODE 61 FLANGE CODE 61 FLANGE
HOSE SIZE SIZE SIZE 90º SPECIAL TUBE BEND 90º LONG TUBE BEND 110º TUBE BEND

DN inch inch PART NO CA DL PART NO CA DL PART NO CA DL


19 3/4 3/4 -1212 T717B-1212 58 52 T717L-1212 64 111
25 1 1 -1616 T717B-1616 71 67 T717L-1616 70 133
Technical

25 1 1.1/4 -1620 T717L-1620 70 133


31 1.1/4 1.1/4 -2020 T717B-2020 86 79 T717L-2020 71 161
31 1.1/4 1.1/2 -2024
38 1.1/2 1.1/2 -2424 T717B-2424 120 89 T791-2424 143 107
38 1.1/2 2 -2432 T791-2432 143 107
51 2 2 -3232 T791-3232 162 112

H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 147
T700 BITELOK One-Piece Crimp Couplings
NON-SKIVE SKIVE
For RYCO Hose Series H12A, H12D, H12S all sizes. For RYCO Hose H1312A, H1312D, H1312S, H1316A, H1316D,
For RYCO Hose Series T1A, T1D, T1F, T2A, T2D, T2S, TXA2D, RQP1, H1316S, H1320A, H1320D, H1320S.
RQP2, sizes -06 to -32. For RYCO Hose DF26A, DF212A. For RYCO Hose PW26, TW16, TW18.
For RYCO Hose HSP06A, HSP08A, HSP10A, HSH20A, HSH24A, HSH32A.

SAE FLANGE T733 T744 T745

CODE 62

FLANGE OD PAGE 149


CLAMPS PAGE 281/282
O RING NOT SUPPLIED

NOM.
FLANGE DASH CODE 62 FLANGE CODE 62 FLANGE
HOSE SIZE SIZE SIZE CODE 62 FLANGE 22.5º TUBE BEND 30º TUBE BEND

DN inch inch PART NO CA PART NO CA DL PART NO CA DL


12 1/2 1/2 -0808 T733-0808 46
19 3/4 3/4 -1212 T733-1212 51 T744-1212 78 17
19 3/4 1 -1216 T733-1216 54 T744-1216 81 18
25 1 3/4 -1612 T733-1612 53
25 1 1 -1616 T733-1616 56
25 1 1.1/4 -1620 T733-1620 67 T745-1620 92 24
31 1.1/4 1.1/4 -2020 T733-2020 69
31 1.1/4 1.1/2 -2024 T733-2024 99
38 1.1/2 1.1/2 -2424 T733-2424 99
38 1.1/2 2 -2432 T733-2432 117
51 2 2 -3232 T733-3232 118

SAE FLANGE T735 T746

CODE 62

FLANGE OD PAGE 149


CLAMPS PAGE 281/282
O RING NOT SUPPLIED

NOM.
FLANGE DASH CODE 62 FLANGE CODE 62 FLANGE
HOSE SIZE SIZE SIZE 45º TUBE BEND 60º TUBE BEND

DN inch inch PART NO CA DL PART NO CA DL


19 3/4 3/4 -1212 T735-1212 68 30 T746-1212 106 83
19 3/4 1 -1216 T735-1216 71 32 T746-1216 107 84
25 1 3/4 -1612 T735-1612 84 31
25 1 1 -1616 T735-1616 93 44
25 1 1.1/4 -1620 T735-1620 81 32
31 1.1/4 1.1/4 -2020 T735-2020 99 34
31 1.1/4 1.1/2 -2024 T735-2024 102 37
38 1.1/2 1.1/2 -2424 T735-2424 117 44
38 1.1/2 2 -2432 T735-2432 118 46
51 2 2 -3232 T735-3232 149 61

Page 148 QQUUAAL L I I TT YY HH O


OS E A
ANN DD FF I I TT TTI INNGGS S
T700 BITELOK One-Piece Crimp Couplings
NON-SKIVE SKIVE
For RYCO Hose Series H12A, H12D, H12S all sizes. For RYCO Hose H1312A, H1312D, H1312S, H1316A, H1316D,
For RYCO Hose Series T1A, T1D, T1F, T2A, T2D, T2S, TXA2D, RQP1, H1316S, H1320A, H1320D, H1320S.
RQP2, sizes -06 to -32. For RYCO Hose DF26A, DF212A. For RYCO Hose PW26, TW16, TW18.
For RYCO Hose HSP06A, HSP08A, HSP10A, HSH20A, HSH24A, HSH32A.

Intro
SAE FLANGE T736 T737 T793

CODE 62

FLANGE OD BELOW
CLAMPS PAGE 281/282

Hose
O RING NOT SUPPLIED

NOM.
FLANGE DASH CODE 62 FLANGE CODE 62 FLANGE CODE 62 FLANGE
HOSE SIZE SIZE SIZE 67.5º TUBE BEND 90º TUBE BEND 110º TUBE BEND

DN inch inch PART NO CA DL PART NO CA DL PART NO CA DL


12 1/2 1/2 -0808 T737-0808 38 45

Couplings
12 1/2 3/4 -0812 T737-0812 39 52
19 3/4 3/4 -1212 T736-1212 99 85 T737-1212 55 88
19 3/4 1 -1216 T736-1216 99 86 T737-1216 55 88
25 1 3/4 -1612 T737-1612 73 104
25 1 1 -1616 T737-1616 69 119
25 1 1.1/4 -1620 T737-1620 69 119
31 1.1/4 1.1/4 -2020 T737-2020 86 126

Adaptors
31 1.1/4 1.1/2 -2024 T737-2024 85 126
38 1.1/2 1.1/2 -2424 T737-2424 122 169 T793-2424 143 107
38 1.1/2 2 -2432 T737-2432 120 169 T793-2432 143 107
51 2 2 -3232 T737-3232 131 222 T793-3232 166 149

Dimensions for SAE Code 61 and Code 62 Flanges, and RYCO Code 62C Flanges

Accessories
NOMINAL CODE 61 CODE 62 CODE 62C
FLANGE B T B T B T
inch mm inch mm inch mm inch mm inch mm inch mm inch
1/2 30,2 1.19 6,73 0.265 31,8 1.25 7,75 0.305
*5/8 34,0 1.34 6,73 0.265
3/4 38,1 1.50 6,73 0.265 41,3 1.63 8,76 0.345 41,3 1.63 14,20 0.559
1 44,5 1.75 8,00 0.315 47,6 1.88 9,53 0.375 47,6 1.88 14,20 0.559
1.1/4 50,8 2.00 8,00 0.315 54,0 2.12 10,29 0.405 54,0 2.12 14,20 0.559
Filters

1.1/2 60,3 2.38 8,00 0.315 63,5 2.50 12,57 0.495 63,5 2.50 14,20 0.559
2 71,4 2.81 9,53 0.375 79,4 3.13 12,57 0.495
2.1/2 84,1 3.31 9,53 0.375
*5/8 is used by Komatsu.
RYCO Code 62C fittings conform to the flange OD and bolt hole
patterns of SAE Code 62 but require special flange clamps.
RYCO Code 62C flange heads are thicker than SAE Code 62
Technical

and measure T = 14,2 mm (0.559 inch) in all sizes.

C O N N E C T I N G P A R T N E R S H I P S Page 149
T700 BITELOK One-Piece Crimp Couplings
NON-SKIVE SKIVE
For RYCO Hose Series H12A, H12D, H12S all sizes. For RYCO Hose H1312A, H1312D, H1312S, H1316A, H1316D,
For RYCO Hose Series T1A, T1D, T1F, T2A, T2D, T2S, TXA2D, RQP1, H1316S, H1320A, H1320D, H1320S.
RQP2, sizes -06 to -32. For RYCO Hose DF26A, DF212A. For RYCO Hose PW26, TW16, TW18.
For RYCO Hose HSP06A, HSP08A, HSP10A, HSH20A, HSH24A, HSH32A.

SPECIAL FLANGE T733C T744C T745C

RYCO
CODE 62C

FLANGE OD PAGE 151


O RING NOT SUPPLIED

NOM. RYCO CODE 62C RYCO CODE 62C


FLANGE DASH RYCO CODE 62C FLANGE FLANGE
HOSE SIZE SIZE SIZE FLANGE 22.5º TUBE BEND 30º TUBE BEND

DN inch inch PART NO CA PART NO CA DL PART NO CA DL


19 3/4 3/4 -1212 T733C-1212 62 T744C-1212 132 20
19 3/4 1 -1216 T733C-1216 62 T744C-1216 134 39
25 1 1 -1616 T733C-1616 64
25 1 1.1/4 -1620 T733C-1620 71
31 1.1/4 1.1/4 -2020
31 1.1/4 1.1/2 -2024
38 1.1/2 1.1/2 -2424
These T700C fittings have similar end styles to Caterpillar® XT-3 range of Flanged Hose Couplings.
Cat™ Caterpillar®, XT-3™ Caterpillar®

SPECIAL FLANGE T735C T746C

RYCO
CODE 62C

FLANGE OD PAGE 151


O RING NOT SUPPLIED

NOM. RYCO CODE 62C RYCO CODE 62C


FLANGE DASH FLANGE FLANGE
HOSE SIZE SIZE SIZE 45º TUBE BEND 60º TUBE BEND

DN inch inch PART NO CA DL PART NO CA DL


19 3/4 3/4 -1212 T735C-1212 72 34 T746C-1212 107 84
19 3/4 1 -1216 T735C-1216 75 36 T746C-1216 108 86
25 1 1 -1616
25 1 1.1/4 -1620
31 1.1/4 1.1/4 -2020
31 1.1/4 1.1/2 -2024
38 1.1/2 1.1/2 -2424
These T700C fittings have similar end styles to Caterpillar® XT-3 range of Flanged Hose Couplings.
Cat™ Caterpillar®, XT-3™ Caterpillar®

Page 150 QQUUAAL L I I TT YY HH O


OS E A
ANN DD FF I I TT TTI INNGGS S
T700 BITELOK One-Piece Crimp Couplings
NON-SKIVE SKIVE
For RYCO Hose Series H12A, H12D, H12S all sizes. For RYCO Hose H1312A, H1312D, H1312S, H1316A, H1316D,
For RYCO Hose Series T1A, T1D, T1F, T2A, T2D, T2S, TXA2D, RQP1, H1316S, H1320A, H1320D, H1320S.
RQP2, sizes -06 to -32. For RYCO Hose DF26A, DF212A. For RYCO Hose PW26, TW16, TW18.
For RYCO Hose HSP06A, HSP08A, HSP10A, HSH20A, HSH24A, HSH32A.

Intro
SPECIAL FLANGE T736C T737C T793C

RYCO
CODE 62C

FLANGE OD BELOW

Hose
O RING NOT SUPPLIED

NOM.
FLANGE DASH RYCO CODE 62C FLANGE RYCO CODE 62C FLANGE RYCO CODE 62C FLANGE
HOSE SIZE SIZE SIZE 67.5º TUBE BEND 90º TUBE BEND 110º TUBE BEND

DN inch inch PART NO CA DL PART NO CA DL PART NO CA DL


19 3/4 3/4 -1212 T736C-1212 100 87 T737C-1212 55 88

Couplings
19 3/4 1 -1216 T736C-1216 100 88 T737C-1216 55 88
25 1 1 -1616 T737C-1616 69 119
25 1 1.1/4 -1620
31 1.1/4 1.1/4 -2020
31 1.1/4 1.1/2 -2024
38 1.1/2 1.1/2 -2424 T793C-2424 143 107
These T700C fittings have similar end styles to Caterpillar® XT-3 range of Flanged Hose Couplings.

Adaptors
Cat™ Caterpillar®, XT-3™ Caterpillar®.

Dimensions for SAE Code 61 and Code 62 Flanges, and RYCO Code 62C Flanges
NOMINAL CODE 61 CODE 62 CODE 62C
FLANGE B T B T B T

Accessories
inch mm inch mm inch mm inch mm inch mm inch mm inch
1/2 30,2 1.19 6,73 0.265 31,8 1.25 7,75 0.305
*5/8 34,0 1.34 6,73 0.265
3/4 38,1 1.50 6,73 0.265 41,3 1.63 8,76 0.345 41,3 1.63 14,20 0.559
1 44,5 1.75 8,00 0.315 47,6 1.88 9,53 0.375 47,6 1.88 14,20 0.559
1.1/4 50,8 2.00 8,00 0.315 54,0 2.12 10,29 0.405 54,0 2.12 14,20 0.559
1.1/2 60,3 2.38 8,00 0.315 63,5 2.50 12,57 0.495 63,5 2.50 14,20 0.559
Filters

2 71,4 2.81 9,53 0.375 79,4 3.13 12,57 0.495


2.1/2 84,1 3.31 9,53 0.375
*5/8 is used by Komatsu.
RYCO Code 62C fittings conform to the flange OD and bolt hole
patterns of SAE Code 62 but require special flange clamps.
RYCO Code 62C flange heads are thicker than SAE Code 62
and measure T = 14,2 mm (0.559 inch) in all sizes.
Technical

H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 151
T700 BITELOK One-Piece Crimp Couplings
NON-SKIVE SKIVE
For RYCO Hose Series H12A, H12D, H12S all sizes. For RYCO Hose H1312A, H1312D, H1312S, H1316A, H1316D,
For RYCO Hose Series T1A, T1D, T1F, T2A, T2D, T2S, TXA2D, RQP1, H1316S, H1320A, H1320D, H1320S.
RQP2, sizes -06 to -32. For RYCO Hose DF26A, DF212A. For RYCO Hose PW26, TW16, TW18.
For RYCO Hose HSP06A, HSP08A, HSP10A, HSH20A, HSH24A, HSH32A.

STANDPIPE T764 T764B T764C

METRIC

TUBE DASH METRIC METRIC STANDPIPE METRIC STANDPIPE


HOSE SIZE SIZE SIZE STANDPIPE 45º TUBE BEND 90º TUBE BEND

DN inch mm PART NO CA PART NO CA DL PART NO CA DL


12 1/2 14 -0814 T764-0814 41
12 1/2 16 -0816
19 3/4 20 -1220 T764-1220 50
19 3/4 25 -1225
25 1 25 -1625
31 1.1/4 30 -2030 T764-2030 23
31 1.1/4 38 -2038 T764-2038 23
Note: See page 273 for DKL and DKS Metric Nuts
and Olives for use with Metric Standpipe Fittings

SALVAGE T723 UNO (O RING BOSS) T720

TUBE WELD O RING SUPPLIED

DASH SALVAGE THREAD TUBE DASH UN O RING


HOSE SIZE A SIZE (LIFESAVER) HOSE SIZE SIZE SIZE SIZE MALE

DN inch inch PART NO CA DN inch inch inch PART NO CA


10 3/8 3/8 -0606 10 3/8 9/16 3/8 -0609
12 1/2 1/2 -0808 T723-0808 19 12 1/2 3/4 1/2 -0812
12 1/2 5/8 -0810 T723-0810 21 16 5/8 7/8 5/8 -1014
19 3/4 5/8 -1210 T723-1210 21 19 3/4 1.1/16 3/4 -1217 T720-1217 36
19 3/4 3/4 -1212 T723-1212 26 25 1 1.5/16 1 -1621 T720-1621 39
19 3/4 1 -1216 T723-1216 21 31 1.1/4 1.5/8 1.1/4 -2026

25 1 3/4 -1612 T723-1612 27


25 1 1 -1616 T723-1616 26
25 1 1.1/4 -1620 T723-1620 27
31 1.1/4 1 -2016 T723-2016 29
31 1.1/4 1.1/4 -2020 T723-2020 31
38 1.1/2 1.1/2 -2424 T723-2424 34
51 2 2 -3232 T723-3232 41
WARNING: Due to high pressures involved, special care
must be taken when using T723 Salvage
Couplings. See Clause 7 of the
Terms & Conditions of Sale.

Page 152 QQUUAAL L I I TT YY HH O


OS E A
ANN DD FF I I TT TTI INNGGS S
T900 BITELOK One-Piece Crimp Couplings
NON-SKIVE All T900 Female Swivel Nut Couplings are
For RYCO Hose Series H13A, H13D, H13S all sizes. shown as “Wire Nut” or “Slip Nut”.
For RYCO Hose HSH12A, HSH16A. Some sizes of BSPP, JIC and Metric are
For RYCO Hose H1516D, H1520D. “Crimp Nut”. See note on page 87.

Intro
BSP T901 T901P T902

60º SEAT

Hose
THREAD DASH BSPT BSPP BSPP
HOSE SIZE SIZE SIZE MALE MALE FEMALE

DN inch inch PART NO CA PART NO CA PART NO CA


19 3/4 3/4 -1212 T901-1212 42 T901P-1212 42 T902-1212 30

Couplings
25 1 1 -1616 T901-1616 49 T901P-1616 46 T902-1616 37
31 1.1/4 1.1/4 -2020 T901-2020 54 T901P-2020 57 T902-2020 41
38 1.1/2 1.1/2 -2424 T901-2424 61 T901P-2424 61 T902-2424 44
51 2 2 -3232 T901-3232 64 T901P-3232 65 T902-3232 56

BSP T905 T926

Adaptors
60º SEAT

THREAD DASH BSPP FEMALE BSPP FEMALE


HOSE SIZE SIZE SIZE 90º ELBOW 90º TUBE BEND

DN inch inch PART NO CA DL PART NO CA DL

Accessories
19 3/4 3/4 -1212 T905-1212 33 36
25 1 1 -1616 T905-1616 33 40 T926-1616 71 75
31 1.1/4 1.1/4 -2020 T905-2020 40 47 T926-2020 86 89
38 1.1/2 1.1/2 -2424 T905-2424 61 59
51 2 2 -3232 T905-3232

NPT T909 T909E


Filters

60º SEAT

THREAD DASH NPT NPT MALE


HOSE SIZE SIZE SIZE MALE EXTENDED (API)
Technical

DN inch inch PART NO CA PART NO CA


19 3/4 3/4 -1212 T909-1212 42
25 1 1 -1616 T909-1616 49
31 1.1/4 1.1/4 -2020 T909-2020 54
38 1.1/2 1.1/2 -2424 T909-2424 61
51 2 2 -3232 T909-3232 64 T909E-3232 112

C O N N E C T I N G P A R T N E R S H I P S Page 153
T900 BITELOK One-Piece Crimp Couplings
NON-SKIVE All T900 Female Swivel Nut Couplings are
For RYCO Hose Series H13A, H13D, H13S all sizes. shown as “Wire Nut” or “Slip Nut”.
For RYCO Hose HSH12A, HSH16A. Some sizes of BSPP, JIC and Metric are
For RYCO Hose H1516D, H1520D. “Crimp Nut”. See note on page 87.

JIC T903 T904

37º FLARE

THREAD TUBE DASH JIC JIC


HOSE SIZE SIZE SIZE SIZE MALE FEMALE

DN inch inch inch PART NO CA PART NO CA


19 3/4 1.1/16 3/4 -1217 T903-1217 46 T904-1217 28
19 3/4 1.5/16 1 -1221 T904-1221 32
25 1 1.5/16 1 -1621 T903-1621 48 T904-1621 34
31 1.1/4 1.5/8 1.1/4 -2026 T903-2026 58 T904-2026 40
38 1.1/2 1.7/8 1.1/2 -2430 T903-2430 63 T904-2430 43
51 2 2.1/2 2 -3240 T903-3240 71 T904-3240 56

JIC T925 T924

37º FLARE

THREAD TUBE DASH JIC FEMALE JIC FEMALE


HOSE SIZE SIZE SIZE SIZE 45º TUBE BEND 90º TUBE BEND

DN inch inch inch PART NO CA DL PART NO CA DL


19 3/4 1.1/16 3/4 -1217 T925-1217 72 30 T924-1217 57 55
25 1 1.5/16 1 -1621 T925-1621 83 32 T924-1621 71 93
31 1.1/4 1.5/8 1.1/4 -2026 T925-2026 102 46 T924-2026 82 89
38 1.1/2 1.7/8 1.1/2 -2430 T925-2430 123 49 T924-2430 111 112
51 2 2.1/2 2 -3240 T925-3240 156 64 T924-3240 136 133

Page 154 QQUUAAL L I I TT YY HH O


OS E A
ANN DD FF I I TT TTI INNGGS S
T900 BITELOK One-Piece Crimp Couplings
NON-SKIVE All T900 Female Swivel Nut Couplings are
For RYCO Hose Series H13A, H13D, H13S all sizes. shown as “Wire Nut” or “Slip Nut”.
For RYCO Hose HSH12A, HSH16A. Some sizes of BSPP, JIC and Metric are
For RYCO Hose H1516D, H1520D. “Crimp Nut”. See note on page 87.

Intro
METRIC T963 T971

DKS/DKOS
METRIC O RING (HEAVY)

Hose
THREAD TUBE DASH DKS MALE DKOS FEMALE
HOSE SIZE SIZE SIZE SIZE 24º CONE 24º CONE

DN inch mm mm PART NO CA PART NO CA


19 3/4 36x2,0 25 -1236 T963-1236 40 T971-1236 42

Couplings
25 1 42x2,0 30 -1642 T963-1642 45 T971-1642 37
31 1.1/4 52x2,0 38 -2052 T963-2052 48 T971-2052 39

METRIC T972 T973

Adaptors
DKOS
METRIC O RING (HEAVY)

DKOS FEMALE DKOS FEMALE


THREAD TUBE DASH 24º CONE 24º CONE
HOSE SIZE SIZE SIZE SIZE 45º TUBE BEND 90º TUBE BEND

Accessories
DN inch mm mm PART NO CA DL PART NO CA DL
19 3/4 36x2,0 25 -1236 T972-1236 78 37 T973-1236 57 64
25 1 42x2,0 30 -1642 T972-1642 87 36 T973-1642 71 77
31 1.1/4 52x2,0 38 -2052 T972-2052 109 43 T973-2052 86 92

ORFS T980 T981 T982 T983


Filters

O RING
FACE SEAL

THREAD TUBE DASH ORFS ORFS FEMALE ORFS FEMALE ORFS FEMALE
HOSE SIZE SIZE SIZE SIZE FEMALE 45º TUBE BEND 90º MEDIUM BEND 90º LONG BEND
Technical

DN inch inch inch PART NO CA PART NO CA DL PART NO CA DL PART NO CA DL


19 3/4 1.3/16 3/4 -1219 T980-1219 44 T981-1219 67 25 T982-1219 57 48 T983-1219
25 1 1.7/16 1 -1623 T980-1623 56 T981-1623 83 33 T982-1623 71 73 T983-1623
31 1.1/4 1.11/16 1.1/4 -2027 T980-2027 59 T981-2027 108 42 T982-2027 86 90
38 1.1/2 2 1.1/2 -2432 T980-2432 69

H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 155
T900 BITELOK One-Piece Crimp Couplings
NON-SKIVE
For RYCO Hose Series H13A, H13D, H13S all sizes.
For RYCO Hose HSH12A, HSH16A.
For RYCO Hose H1516D, H1520D.

RYCOLOK & RYCO SUPERLOK T987 T987S

STAPLE
SUPERSTAPLE

O RING & BACK UP RING SUPPLIED

STAPLE DASH RYCOLOK RYCO SUPERLOK


HOSE SIZE SIZE SIZE MALE MALE
DN inch mm PART NO CA PART NO CA
19 3/4 20 -1220 T987-1220 41 T987S-1220 50
25 1 25 -1625 T987-1625 49 T987S-1625 57
31 1.1/4 32 -2032 T987-2032 49 T987S-2032 71
38 1.1/2 40 -2440 T987-2440 58 T987S-2440 80
51 2 50 -3250 T987-3250 62 T987S-3250 83

Dimensions for SAE Code 61 and Code 62 Flanges, and RYCO Code 62C Flanges
NOMINAL CODE 61 CODE 62 CODE 62C
FLANGE B T B T B T
inch mm inch mm inch mm inch mm inch mm inch mm inch
1/2 30,2 1.19 6,73 0.265 31,8 1.25 7,75 0.305
*5/8 34,0 1.34 6,73 0.265
3/4 38,1 1.50 6,73 0.265 41,3 1.63 8,76 0.345 41,3 1.63 14,20 0.559
1 44,5 1.75 8,00 0.315 47,6 1.88 9,53 0.375 47,6 1.88 14,20 0.559
1.1/4 50,8 2.00 8,00 0.315 54,0 2.12 10,29 0.405 54,0 2.12 14,20 0.559
1.1/2 60,3 2.38 8,00 0.315 63,5 2.50 12,57 0.495 63,5 2.50 14,20 0.559
2 71,4 2.81 9,53 0.375 79,4 3.13 12,57 0.495
2.1/2 84,1 3.31 9,53 0.375
*5/8 is used by Komatsu.
RYCO Code 62C fittings conform to the flange OD and bolt hole
patterns of SAE Code 62 but require special flange clamps.
RYCO Code 62C flange heads are thicker than SAE Code 62
and measure T = 14,2 mm (0.559 inch) in all sizes.

Page 156 QQUUAAL L I I TT YY HH O


OS E A
ANN DD FF I I TT TTI INNGGS S
T900 BITELOK One-Piece Crimp Couplings
NON-SKIVE
For RYCO Hose Series H13A, H13D, H13S all sizes.
For RYCO Hose HSH12A, HSH16A.
For RYCO Hose H1516D, H1520D.

Intro
SAE FLANGE T913 T915

CODE 61

FLANGE OD PAGE 156


CLAMPS PAGE 281/282

Hose
O RING NOT SUPPLIED

NOM.
FLANGE DASH CODE 61 FLANGE
HOSE SIZE SIZE SIZE CODE 61 FLANGE 45˚ TUBE BEND

DN inch inch PART NO CA PART NO CA DL


19 3/4 3/4 -1212 T913-1212 48 T915-1212 69 28

Couplings
25 1 1 -1616 T913-1616 53 T915-1616 80 29
25 1 1.1/4 -1620 T913-1620 58 T915-1620 81 31
31 1.1/4 1.1/4 -2020 T913-2020 58 T915-2020 100 34
31 1.1/4 1.1/2 -2024 T913-2024 84 T915-2024 103 37
38 1.1/2 1.1/2 -2424 T913-2424 86 T915-2424 114 41
38 1.1/2 2 -2432 T913-2432 96 T915-2432 119 46
51 2 2 -3232 T913-3232 100 T915-3232 154 61

Adaptors
SAE FLANGE T917 T991

CODE 61

FLANGE OD PAGE 156

Accessories
CLAMPS PAGE 281/282

O RING NOT SUPPLIED

NOM.
FLANGE DASH CODE 61 FLANGE CODE 61 FLANGE
HOSE SIZE SIZE SIZE 90˚ TUBE BEND 110˚ TUBE BEND

DN inch inch PART NO CA DL PART NO CA DL


19 3/4 3/4 -1212 T917-1212 57 52
25 1 1 -1616 T917-1616 71 67
Filters

25 1 1.1/4 -1620 T917-1620 71 70


31 1.1/4 1.1/4 -2020 T917-2020 86 79
31 1.1/4 1.1/2 -2024 T917-2024 86 83
38 1.1/2 1.1/2 -2424 T917-2424 121 89 T991-2424 148 107
38 1.1/2 2 -2432 T917-2432 121 97 T991-2432 147 115
51 2 2 -3232 T917-3232 136 129 T991-3232 166 136
Technical

C O N N E C T I N G P A R T N E R S H I P S Page 157
T900 BITELOK One-Piece Crimp Couplings
NON-SKIVE
For RYCO Hose Series H13A, H13D, H13S all sizes.
For RYCO Hose HSH12A, HSH16A.
For RYCO Hose H1516D, H1520D.

SAE FLANGE T933 T944 T945

CODE 62

FLANGE OD PAGE 159


CLAMPS PAGE 281/282

O RING NOT SUPPLIED

NOM.
FLANGE DASH CODE 62 FLANGE CODE 62 FLANGE
HOSE SIZE SIZE SIZE CODE 62 FLANGE 22.5˚ TUBE BEND 30˚ TUBE BEND

DN inch inch PART NO CA PART NO CA DL PART NO CA DL


19 3/4 3/4 -1212 T933-1212 53 T944-1212 80 17 T945-1212 74 19
25 1 3/4 -1612 T933-1612 54
25 1 1 -1616 T933-1616 57 T944-1616 92 18 T945-1616 91 23
25 1 1.1/4 -1620 T933-1620 69 T945-1620 94 24
25 1 1.1/2 -1624
31 1.1/4 1 -2016 T933-2016 68
31 1.1/4 1.1/4 -2020 T933-2020 69 T944-2020 108 21 T945-2020 130 27
31 1.1/4 1.1/2 -2024 T933-2024 98 T944-2024 138 25 T945-2024 112 27
38 1.1/2 1.1/2 -2424 T933-2424 100 T944-2424 132 16 T945-2424 136 27
38 1.1/2 2 -2432 T933-2432 118
51 2 2 -3232 T933-3232 122 T944-3232 168 29 T945-3232 165 38

SAE FLANGE T935 T946 T936

CODE 62

FLANGE OD PAGE 159


CLAMPS PAGE 281/282

O RING NOT SUPPLIED

NOM.
FLANGE DASH CODE 62 FLANGE CODE 62 FLANGE CODE 62 FLANGE
HOSE SIZE SIZE SIZE 45˚ TUBE BEND 60˚ TUBE BEND 67.5˚ TUBE BEND

DN inch inch PART NO CA DL PART NO CA DL PART NO CA DL


19 3/4 3/4 -1212 T935-1212 69 24 T946-1212 71 30 T936-1212 81 36
25 1 1 -1616 T935-1616 83 32 T946-1616 81 30 T936-1616 95 47
25 1 1.1/4 -1620 T935-1620 86 34 T946-1620 83 32 T936-1620 95 47
25 1 1.1/2 -1624
31 1.1/4 1.1/4 -2020 T935-2020 98 40 T946-2020 102 36 T936-2020 110 60
31 1.1/4 1.1/2 -2024 T935-2024 127 45 T946-2024 106 40 T936-2024 113 65
38 1.1/2 1.1/2 -2424 T935-2424 117 42 T946-2424 117 44
38 1.1/2 2 -2432 T935-2432 123 47 T946-2432 123 50
51 2 2 -3232 T935-3232 151 66 T946-3232 156 63

Page 158 QQUUAAL L I I TT YY HH O


OS E A
ANN DD FF I I TT TTI INNGGS S
T900 BITELOK One-Piece Crimp Couplings
NON-SKIVE
For RYCO Hose Series H13A, H13D, H13S all sizes.
For RYCO Hose HSH12A, HSH16A.
For RYCO Hose H1516D, H1520D.

Intro
SAE FLANGE T937 T993

CODE 62

FLANGE OD BELOW
CLAMPS PAGE 281/282

Hose
O RING NOT SUPPLIED

NOM.
FLANGE DASH CODE 62 FLANGE CODE 62 FLANGE
HOSE SIZE SIZE SIZE 90˚ TUBE BEND 110˚ TUBE BEND

DN inch inch PART NO CA DL PART NO CA DL


19 3/4 3/4 -1212 T937-1212 57 54

Couplings
19 3/4 1 -1216 T937-1216
25 1 3/4 -1612 T937-1612
25 1 1 -1616 T937-1616 71 69
25 1 1.1/4 -1620 T937-1620 71 72
25 1 1.1/2 -1624
31 1.1/4 1.1/4 -2020 T937-2020 86 82
31 1.1/4 1.1/2 -2024 T937-2024 86 88

Adaptors
38 1.1/2 1.1/2 -2424 T937-2424 121 94 T993-2424 153 107
38 1.1/2 2 -2432 T937-2432 121 102 T993-2432 151 115
51 2 2 -3232 T937-3232 136 132 T993-3232 172 136

Dimensions for SAE Code 61 and Code 62 Flanges, and RYCO Code 62C Flanges
NOMINAL CODE 61 CODE 62 CODE 62C
FLANGE

Accessories
B T B T B T
inch mm inch mm inch mm inch mm inch mm inch mm inch
1/2 30,2 1.19 6,73 0.265 31,8 1.25 7,75 0.305
*5/8 34,0 1.34 6,73 0.265
3/4 38,1 1.50 6,73 0.265 41,3 1.63 8,76 0.345 41,3 1.63 14,20 0.559
1 44,5 1.75 8,00 0.315 47,6 1.88 9,53 0.375 47,6 1.88 14,20 0.559
1.1/4 50,8 2.00 8,00 0.315 54,0 2.12 10,29 0.405 54,0 2.12 14,20 0.559
1.1/2 60,3 2.38 8,00 0.315 63,5 2.50 12,57 0.495 63,5 2.50 14,20 0.559
Filters

2 71,4 2.81 9,53 0.375 79,4 3.13 12,57 0.495


2.1/2 84,1 3.31 9,53 0.375
*5/8 is used by Komatsu.
RYCO Code 62C fittings conform to the flange OD and bolt hole
patterns of SAE Code 62 but require special flange clamps.
RYCO Code 62C flange heads are thicker than SAE Code 62
and measure T = 14,2 mm (0.559 inch) in all sizes.
Technical

H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 159
T900 BITELOK One-Piece Crimp Couplings
NON-SKIVE
For RYCO Hose Series H13A, H13D, H13S all sizes.
For RYCO Hose HSH12A, HSH16A.
For RYCO Hose H1516D, H1520D.

SPECIAL FLANGE T933C T944C T945C

RYCO
CODE 62C

FLANGE OD PAGE 159


O RING NOT SUPPLIED

NOM. RYCO CODE 62C RYCO CODE 62C


FLANGE DASH RYCO CODE 62C FLANGE FLANGE
HOSE SIZE SIZE SIZE FLANGE 22.5˚ TUBE BEND 30˚ TUBE BEND

DN inch inch PART NO CA PART NO CA DL PART NO CA DL


19 3/4 3/4 -1212 T933C-1212 53 T944C-1212 81 16 T945C-1212 79 22
25 1 1 -1616 T933C-1616 57 T944C-1616 93 16 T945C-1616 95 25
25 1 1.1/4 -1620 T933C-1620 69 T944C-1620 95 17 T945C-1620 93 24
31 1.1/4 1.1/4 -2020 T933C-2020 69 T944C-2020 137 22 T945C-2020 103 22
31 1.1/4 1.1/2 -2024 T933C-2024 98 T944C-2024 140 21 T945C-2024 113 28
38 1.1/2 1.1/2 -2424 T933C-2424 100 T944C-2424 128 22 T945C-2424 138 28
51 2 2 -3232 T933C-3232 118
These T900C fittings have similar end styles to Caterpillar® XT-5 range of Flanged Hose Couplings.
Cat™ Caterpillar®, XT-5™ Caterpillar®.

SPECIAL FLANGE T935C T946C

RYCO
CODE 62C

FLANGE OD PAGE 159


O RING NOT SUPPLIED

NOM. RYCO CODE 62C RYCO CODE 62C


FLANGE DASH FLANGE FLANGE
HOSE SIZE SIZE SIZE 45˚ TUBE BEND 60˚ TUBE BEND

DN inch inch PART NO CA DL PART NO CA DL


19 3/4 3/4 -1212 T935C-1212 75 34 T946C-1212 85 42
25 1 1 -1616 T935C-1616 84 33 T946C-1616 103 47
25 1 1.1/4 -1620 T935C-1620 82 31 T946C-1620 104 49
31 1.1/4 1.1/4 -2020 T935C-2020 102 45 T946C-2020 137 58
31 1.1/4 1.1/2 -2024 T935C-2024 128 46 T946C-2024 139 61
38 1.1/2 1.1/2 -2424 T935C-2424 119 45 T946C-2424 147 62
These T900C fittings have similar end styles to Caterpillar® XT-5 range of Flanged Hose Couplings.
Cat™ Caterpillar®, XT-5™ Caterpillar®.

Page 160 QQUUAAL L I I TT YY HH O


OS E A
ANN DD FF I I TT TTI INNGGS S
T900 BITELOK One-Piece Crimp Couplings
NON-SKIVE
For RYCO Hose Series H13A, H13D, H13S all sizes.
For RYCO Hose HSH12A, HSH16A.
For RYCO Hose H1516D, H1520D.

Intro
SPECIAL FLANGE T936C T937C T993C

RYCO
CODE 62C

FLANGE OD PAGE 159

Hose
O RING NOT SUPPLIED

NOM. RYCO CODE 62C RYCO CODE 62C RYCO CODE 62C
FLANGE DASH FLANGE FLANGE FLANGE
HOSE SIZE SIZE SIZE 67.5˚ TUBE BEND 90˚ TUBE BEND 110˚ TUBE BEND

DN inch inch PART NO CA DL PART NO CA DL PART NO CA DL


19 3/4 3/4 -1212 T936C-1212 83 41 T937C-1212 57 59

Couplings
25 1 1 -1616 T936C-1616 97 51 T937C-1616 71 73
25 1 1.1/4 -1620 T936C-1620 98 54 T937C-1620 71 76
31 1.1/4 1.1/4 -2020 T936C-2020 137 69 T937C-2020 83 88
31 1.1/4 1.1/2 -2024 T936C-2024 138 74 T937C-2024 107 102
38 1.1/2 1.1/2 -2424 T936C-2424 140 69 T937C-2424 121 96 T993C-2424 118 131
These T900C fittings have similar end styles to Caterpillar® XT-5 range of Flanged Hose Couplings.
Cat™ Caterpillar®, XT-5™ Caterpillar®.

Adaptors
SALVAGE T923

Accessories
TUBE WELD

DASH SALVAGE
HOSE SIZE A SIZE (LIFESAVER)

DN inch inch PART NO CA


19 3/4 3/4 -1212 T923-1212
25 1 1 -1616 T923-1616 33
Filters

31 1.1/4 1.1/4 -2020 T923-2020 38


38 1.1/2 1.1/2 -2424 T923-2424 40
51 2 2 -3232 T923-3232 48
WARNING: Due to high pressures involved, special care
must be taken when using T923 Salvage Couplings.
See Clause 7 of the Terms & Conditions of Sale.
Technical

C O N N E C T I N G P A R T N E R S H I P S Page 161
6900N BITELOK Interlok Two-Piece Crimp Couplings
INTERNAL AND EXTERNAL SKIVE
For RYCO Hose H15D sizes -12 to -32.
Part No. is for Inserts only. Add prefix “6” to Part No. shown to include 6900N Series Ferrule.
EXAMPLE: Part No. 901N-1212 is Insert only. To include Ferrule as well as Insert, order Part No. 6901N-1212.

FERRULE 6900N
All 900N Female Swivel Nut
Couplings are shown
as “Wire Nut” or “Slip Nut”.

Some sizes of BSPP, JIC and


Metric are “Crimp Nut”.
See note on page 87.
DASH
HOSE SIZE SIZE FERRULE

DN inch PART NO
19 3/4 -12 6900N-12
25 1 -16 6900N-16
31 1.1/4 -20 6900N-20
38 1.1/2 -24 6900N-24
51 2 -32 6900N-32

BSP 901N 902N 905N

60º SEAT

THREAD DASH BSPP FEMALE


HOSE SIZE SIZE SIZE BSPT MALE BSPP FEMALE 90º ELBOW

DN inch inch PART NO CA PART NO CA PART NO CA DL


19 3/4 3/4 -1212 901N-1212 43 902N-1212 31
25 1 1 -1616 901N-1616 50 902NH-1616 39 905N-1616
31 1.1/4 1.1/4 -2020 901N-2020 57 902N-2020 44
38 1.1/2 1.1/2 -2424 901N-2424 63 902N-2424 46
51 2 2 -3232 901N-3232 902N-3232
Please Note: 902NH -1616 is Heavy Duty.

NPT 909N

60º SEAT

THREAD DASH
HOSE SIZE SIZE SIZE NPT MALE

DN inch inch PART NO CA


19 3/4 3/4 -1212 909N-1212 47
25 1 1 -1616 909N-1616 50
31 1.1/4 1.1/4 -2020 909N-2020 55
38 1.1/2 1.1/2 -2424 909N-2424 61
51 2 2 -3232 909N-3232

Page 162 QQUUAAL L I I TT YY HH O


OS E A
ANN DD FF I I TT TTI INNGGS S
6900N BITELOK Interlok Two-Piece Crimp Couplings
INTERNAL AND EXTERNAL SKIVE
For RYCO Hose H15D sizes -12 to -32.
Part No. is for Inserts only. Add prefix “6” to Part No. shown to include 6900N Series Ferrule.
EXAMPLE: Part No. 901N-1212 is Insert only. To include Ferrule as well as Insert, order Part No. 6901N-1212.

Intro
JIC 903N 904N
All 900N Female Swivel Nut
Couplings are shown
as “Wire Nut” or “Slip Nut”.
37º FLARE
Some sizes of BSPP, JIC and

Hose
Metric are “Crimp Nut”.
See note on page 87.
THREAD TUBE DASH
HOSE SIZE SIZE SIZE SIZE JIC MALE JIC FEMALE

DN inch inch inch PART NO CA PART NO CA


19 3/4 1.1/16 3/4 -1217 903N-1217 47 904N-1217 30

Couplings
25 1 1.5/16 1 -1621 903N-1621 49 904N-1621 33
31 1.1/4 1.5/8 1.1/4 -2026 903N-2026 61 904N-2026 42
38 1.1/2 1.7/8 1.1/2 -2430 903N-2430 65 904N-2430 43
51 2 2.1/2 2 -3240 903N-3240 904N-3240

JIC 925N 924N

Adaptors
37º FLARE

THREAD TUBE DASH JIC FEMALE JIC FEMALE


HOSE SIZE SIZE SIZE SIZE 45˚ TUBE BEND 90˚ TUBE BEND

Accessories
DN inch inch inch PART NO CA DL PART NO CA DL
19 3/4 1.1/16 3/4 -1217 925N-1217 72 30 924N-1217 58 55
25 1 1.5/16 1 -1621 925N-1621 83 32 924N-1621 71 93
31 1.1/4 1.5/8 1.1/4 -2026 925N-2026 924N-2026 84 89
38 1.1/2 1.7/8 1.1/2 -2430 925N-2430 924N-2430 112 112
51 2 2.1/2 2 -3240 925N-3240 924N-3240

METRIC 963N 971N


Filters

DKS/DKOS
METRIC O RING (HEAVY)

THREAD TUBE DASH DKS MALE DKOS FEMALE


Technical

HOSE SIZE SIZE SIZE SIZE 24º CONE 24º CONE

DN inch mm mm PART NO CA PART NO CA


19 3/4 36x2,0 25 -1236 963N-1236 42 971N-1236 44
25 1 42x2,0 30 -1642 963N-1642 47 971N-1642 38
31 1.1/4 52x2,0 38 -2052 963N-2052 52 971N-2052 41

H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 163
6900N BITELOK Interlok Two-Piece Crimp Couplings
INTERNAL AND EXTERNAL SKIVE
For RYCO Hose H15D sizes -12 to -32.
Part No. is for Inserts only. Add prefix “6” to Part No. shown to include 6900N Series Ferrule.
EXAMPLE: Part No. 901N-1212 is Insert only. To include Ferrule as well as Insert, order Part No. 6901N-1212.

METRIC 972N 973N


All 900N Female Swivel Nut
Couplings are shown
as “Wire Nut” or “Slip Nut”.
DKS/DKOS
METRIC O RING (HEAVY) Some sizes of BSPP, JIC and
Metric are “Crimp Nut”.
See note on page 87.
DKOS FEMALE DKOS FEMALE
THREAD TUBE DASH 24º CONE 24º CONE
HOSE SIZE SIZE SIZE SIZE 45˚ TUBE BEND 90˚ TUBE BEND

DN inch mm mm PART NO CA DL PART NO CA DL


19 3/4 36x2,0 25 -1236 972N-1236 79 37 973N-1236 58 64
25 1 42x2,0 30 -1642 972N-1642 87 36 973N-1642 71 77
31 1.1/4 52x2,0 38 -2052 972N-2052 111 43 973N-2052 88 92

ORFS 984N 980N

O RING
FACE SEAL

THREAD TUBE DASH ORFS ORFS


HOSE SIZE SIZE SIZE SIZE MALE FEMALE

DN inch inch inch PART NO CA PART NO CA


25 1 1.7/16 1 -1623 984N-1623 44 980N-1623 50
31 1.1/4 1.11/16 1.1/4 -2027 984N-2027 49 980N-2027 61

ORFS 981N 982N

O RING
FACE SEAL

THREAD TUBE DASH ORFS FEMALE ORFS FEMALE


HOSE SIZE SIZE SIZE SIZE 45˚ TUBE BEND 90˚ TUBE BEND

DN inch inch inch PART NO CA DL PART NO CA DL


25 1 1.7/16 1 -1623 981N-1623 84 33 982N-1623 71 73
31 1.1/4 1.11/16 1.1/4 -2027 981N-2027 110 42 982N-2027 88 90

Page 164 QQUUAAL L I I TT YY HH O


OS E A
ANN DD FF I I TT TTI INNGGS S
6900N BITELOK Interlok Two-Piece Crimp Couplings
INTERNAL AND EXTERNAL SKIVE
For RYCO Hose H15D sizes -12 to -32.
Part No. is for Inserts only. Add prefix “6” to Part No. shown to include 6900N Series Ferrule.
EXAMPLE: Part No. 901N-1212 is Insert only. To include Ferrule as well as Insert, order Part No. 6901N-1212.

Intro
SAE FLANGE 913N 915N 917N

CODE 61

FLANGE OD BELOW
CLAMPS PAGE 281/282

Hose
O RING NOT SUPPLIED

NOM.
FLANGE DASH CODE 61 FLANGE CODE 61 FLANGE
HOSE SIZE SIZE SIZE CODE 61 FLANGE 45˚ TUBE BEND 90˚ TUBE BEND

DN inch inch PART NO CA PART NO CA DL PART NO CA DL


19 3/4 3/4 -1212 913N-1212 49 915N-1212 70 28 917N-1212 58 52

Couplings
25 1 1 -1616 913N-1616 53 915N-1616 80 29 917N-1616 71 67
25 1 1.1/4 -1620
31 1.1/4 1.1/4 -2020 913N-2020 62 915N-2020 102 34 917N-2020 88 79
31 1.1/4 1.1/2 -2024
38 1.1/2 1.1/2 -2424 913N-2424 88 915N-2424 115 41 917N-2424 122 89
38 1.1/2 2 -2432

Adaptors
Dimensions for SAE Code 61 and Code 62 Flanges, and RYCO Code 62C Flanges
NOMINAL CODE 61 CODE 62 CODE 62C
FLANGE B T B T B T

Accessories
inch mm inch mm inch mm inch mm inch mm inch mm inch
1/2 30,2 1.19 6,73 0.265 31,8 1.25 7,75 0.305
*5/8 34,0 1.34 6,73 0.265
3/4 38,1 1.50 6,73 0.265 41,3 1.63 8,76 0.345 41,3 1.63 14,20 0.559
1 44,5 1.75 8,00 0.315 47,6 1.88 9,53 0.375 47,6 1.88 14,20 0.559
1.1/4 50,8 2.00 8,00 0.315 54,0 2.12 10,29 0.405 54,0 2.12 14,20 0.559
1.1/2 60,3 2.38 8,00 0.315 63,5 2.50 12,57 0.495 63,5 2.50 14,20 0.559
2 71,4 2.81 9,53 0.375 79,4 3.13 12,57 0.495
2.1/2 84,1 3.31 9,53 0.375
Filters

*5/8 is used by Komatsu.


RYCO Code 62C fittings conform to the flange OD and bolt hole
patterns of SAE Code 62 but require special flange clamps.
RYCO Code 62C flange heads are thicker than SAE Code 62
and measure T = 14,2 mm (0.559 inch) in all sizes.
Technical

C O N N E C T I N G P A R T N E R S H I P S Page 165
6900N BITELOK Interlok Two-Piece Crimp Couplings
INTERNAL AND EXTERNAL SKIVE
For RYCO Hose H15D sizes -12 to -32.
Part No. is for Inserts only. Add prefix “6” to Part No. shown to include 6900N Series Ferrule.
EXAMPLE: Part No. 901N-1212 is Insert only. To include Ferrule as well as Insert, order Part No. 6901N-1212.

SAE FLANGE 933N 935N 937N

CODE 62

FLANGE OD PAGE 165


CLAMPS PAGE 281/282

O RING NOT SUPPLIED

NOM.
FLANGE DASH CODE 62 FLANGE CODE 62 FLANGE
HOSE SIZE SIZE SIZE CODE 62 FLANGE 45˚ TUBE BEND 90˚ TUBE BEND

DN inch inch PART NO CA PART NO CA DL PART NO CA DL


19 3/4 3/4 -1212 933N-1212 53 935N-1212 71 30 937N-1212 58 54
25 1 1 -1616 933N-1616 57 935N-1616 81 30 937N-1616 71 69
25 1 1.1/4 -1620
31 1.1/4 1.1/4 -2020 933N-2020 70 935N-2020 104 36 937N-2020 88 82
31 1.1/4 1.1/2 -2024 937N-2024 88 88
38 1.1/2 1.1/2 -2424 933N-2424 102 935N-2424 119 44 937N-2424 122 94
38 1.1/2 2 -2432
51 2 2 -3232 933N-3232 935N-3232 937N-3232

SPECIAL FLANGE 933CN 935CN

RYCO CODE 62C

FLANGE OD PAGE 165

O RING NOT SUPPLIED

NOM.
FLANGE DASH RYCO CODE 62C RYCO CODE 62C FLANGE
HOSE SIZE SIZE SIZE FLANGE 45˚ TUBE BEND

DN inch inch PART NO CA PART NO CA DL


19 3/4 3/4 -1212
25 1 1 -1616
31 1.1/4 1.1/4 -2020
38 1.1/2 1.1/2 -2424 933CN-2424 104 935CN-2424 120 45
These T900CN fittings have similar end styles to Caterpillar® XT-6 range of Flanged Hose Couplings.
Cat™ Caterpillar®, XT-6™ Caterpillar®.

Page 166 QQUUAAL L I I TT YY HH O


OS E A
ANN DD FF I I TT TTI INNGGS S
Intro
H O S E T H AT W O N ’ T S AY D I E

Hose
Couplings
Adaptors
Accessories
Filters
Technical

ONE-PIECE 6000 PSI


FRAS & ABRASION RESISTANT
H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 167
6900K BITELOK Two-Piece Crimp Couplings
SKIVE
For RYCO Hose H13A, H13D, H13S sizes -20 to -32.
Part No. is for Complete Coupling including the 900K Insert, 6900K Ferrule and S142H Flange Clamp Block.

RYCO 6900K Series Hose Couplings are used on some heavy mining equipment.
They utilise an extended hose tail and ferrule, with a RYCO Code 62K Flange (with the same Outside Diameter and
O Ring groove dimensions as SAE Code 62, but a different shape at the rear of the flange).
RYCO Code 62K Flanges have a long taper at the back of the Flange Head for the Flange Clamp.
The S142H Flange Clamp is a one-piece heavy block style that clamps the long taper.

NOTE: Assembly by RYCO Hydraulics - Sold only as fabricated hose assemblies.

SPECIAL FLANGE 6933K 6910K 6944K

SPECIAL FLANGE
RYCO CODE 62K

FLANGE OD PAGE 169

O RING NOT SUPPLIED

NOM. RYCO CODE 62K RYCO CODE 62K


FLANGE DASH RYCO CODE 62K FLANGE FLANGE
HOSE SIZE SIZE SIZE FLANGE 10˚ TUBE BEND 30˚ TUBE BEND

DN inch inch PART NO CA PART NO CA DL PART NO CA DL


31 1.1/4 1.1/4 -2020 6933K-2020 91
38 1.1/2 1.1/2 -2424 6933K-2424 112
51 2 2 -3232 6933K-3232 127 6910K-3232 6944K-3232 233 42

SPECIAL FLANGE 6935K 6935KL 6937K

SPECIAL FLANGE
RYCO CODE 62K

FLANGE OD PAGE 169

O RING NOT SUPPLIED

NOM. RYCO CODE 62K RYCO CODE 62K RYCO CODE 62K
FLANGE DASH FLANGE FLANGE FLANGE
HOSE SIZE SIZE SIZE 45˚ TUBE BEND 45˚ LONG BEND 90˚ TUBE BEND

DN inch inch PART NO CA DL PART NO CA DL PART NO CA DL


31 1.1/4 1.1/4 -2020 6935K-2020 140 60 6937K-2020 134 117
38 1.1/2 1.1/2 -2424 6935K-2424 177 81 6937K-2424 149 149
51 2 2 -3232 6935K-3232 190 93 6935KL-3232 248 149 6937K-3232 163 200

Page 168 QQUUAAL L I I TT YY HH O


OS E A
ANN DD FF I I TT TTI INNGGS S
6900K BITELOK Two-Piece Crimp Couplings

Intro
NOM.
FLANGE DASH BOLT
SIZE SIZE B T L G F C H D HOLE DIAM.

inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch

Hose
1.1/4 -20 53.8 2.12 10,0 0.39 34,3 1.35 66,7 2.63 31,8 1.25 95,9 3.78 32,0 1.26 98,5 3.88 15,2 0.60
1.1/2 -24 68,4 2.69 13,0 0.51 44,7 1.76 79,4 3.13 36,5 1.44 112,5 4.43 39,1 1.54 94,4 3.72 16,9 0.67
2 -32 79,2 3.12 13,0 0.51 55,0 2.17 96,8 3.81 44,5 1.75 133,5 5.23 50,4 1.98 114,3 4.50 20,7 0.81

Couplings
6900T BITELOK Two-Piece Crimp Couplings
SKIVE
For RYCO Hose H1332A, H1332D, H1332S.
Part No. is for Complete Coupling including the 900T Insert, but NOT the S42 Flange Clamp.

RYCO 6900T Series Hose Couplings are used on some heavy mining equipment.

Adaptors
They utilise an SAE Code 62 Flange and Code 62 Flange Clamps.
RYCO 6900T Series Hose Couplings have the same extended hose tail and ferrule as RYCO 6900K Series.

RYCO 6900T Series Hose Couplings part numbers below include the 900T Insert and 6900K Ferrule, but NOT the S42 Flange Clamp.

NOTE: Assembly by RYCO Hydraulics - Sold only as fabricated hose assemblies.

Accessories
SAE FLANGE 6933T 6937T

CODE 62

FLANGE OD PAGE 171


CLAMPS PAGE 281/282

O RING NOT SUPPLIED


Filters

NOM.
FLANGE DASH CODE 62 FLANGE
HOSE SIZE SIZE SIZE CODE 62 FLANGE 90˚ TUBE BEND

DN inch inch PART NO CA PART NO CA DL


2 2 2 -3232 6933T-3232 126 6937T-3232 130 167
Technical

C O N N E C T I N G P A R T N E R S H I P S Page 169
1200 Series BITELOK Two-Piece Crimp Couplings
SKIVE
For RYCO Hose T240A.
Part No. is for Inserts only. Add prefix “1” to include 1200 Series Ferrule.
EXAMPLE: Part No. 202-4040 is Insert only. To include Ferrule as well as Insert, order Part No. 1202-4040.

FERRULE 1200

DASH
HOSE SIZE SIZE FERRULE

DN inch PART NO
63 2.1/2 -40 1200-40

BSP 201 202

60º SEAT

THREAD DASH
HOSE SIZE SIZE SIZE BSPT MALE BSPP FEMALE

DN inch inch PART NO CA PART NO CA


63 2.1/2 2.1/2 -4040 201-4040 63 202-4040 56

JIC 204

37º FLARE

THREAD TUBE DASH


HOSE SIZE SIZE SIZE SIZE JIC FEMALE

DN inch inch inch PART NO CA


63 2.1/2 3 2.1/2 -4048 204-4048 50

RYCOLOK 287

STAPLE
O RING & BACK UP RING
SUPPLIED

STAPLE DASH
HOSE SIZE SIZE SIZE RYCOLOK MALE

DN inch mm PART NO CA
63 2.1/2 65 -4065 287-4065 87

Page 170 QQUUAAL L I I TT YY HH O


OS E A
ANN DD FF I I TT TTI INNGGS S
1200 Series BITELOK Two-Piece Crimp Couplings
SKIVE
For RYCO Hose T240A.
Part No. is for Inserts only. Add prefix “1” to include 1200 Series Ferrule.
EXAMPLE: Part No. 202-4040 is Insert only. To include Ferrule as well as Insert, order Part No. 1202-4040.

Intro
SAE FLANGE 213

CODE 61

FLANGE OD BELOW
CLAMP PAGE 281/282

Hose
O RING NOT SUPPLIED

NOM.
FLANGE DASH
HOSE SIZE SIZE SIZE CODE 61 FLANGE

DN inch inch PART NO CA


63 2.1/2 2.1/2 -4040 213-4040 79

Couplings
SAE FLANGE 214 215 217

CODE 61

FLANGE OD BELOW
CLAMP PAGE 281/282

Adaptors
O RING NOT SUPPLIED

NOM.
FLANGE DASH CODE 61 FLANGE CODE 61 FLANGE CODE 61 FLANGE
HOSE SIZE SIZE SIZE 22.5˚ TUBE BEND 45˚ TUBE BEND 90˚ TUBE BEND

DN inch inch PART NO CA DL PART NO CA DL PART NO CA DL


63 2.1/2 2.1/2 -4040 214-4040 112 23 215-4040 135 48 217-4040 149 137

Accessories
Dimensions for SAE Code 61 and Code 62 Flanges, and RYCO Code 62C Flanges
NOMINAL CODE 61 CODE 62 CODE 62C
FLANGE B T B T B T
inch mm inch mm inch mm inch mm inch mm inch mm inch
1/2 30,2 1.19 6,73 0.265 31,8 1.25 7,75 0.305
Filters

*5/8 34,0 1.34 6,73 0.265


3/4 38,1 1.50 6,73 0.265 41,3 1.63 8,76 0.345 41,3 1.63 14,20 0.559
1 44,5 1.75 8,00 0.315 47,6 1.88 9,53 0.375 47,6 1.88 14,20 0.559
1.1/4 50,8 2.00 8,00 0.315 54,0 2.12 10,29 0.405 54,0 2.12 14,20 0.559
1.1/2 60,3 2.38 8,00 0.315 63,5 2.50 12,57 0.495 63,5 2.50 14,20 0.559
2 71,4 2.81 9,53 0.375 79,4 3.13 12,57 0.495
2.1/2 84,1 3.31 9,53 0.375
Technical

*5/8 is used by Komatsu.


RYCO Code 62C fittings conform to the flange OD and bolt hole
patterns of SAE Code 62 but require special flange clamps.
RYCO Code 62C flange heads are thicker than SAE Code 62
and measure T = 14,2 mm (0.559 inch) in all sizes.

H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 171
1100 Series Two-Piece Crimp Couplings
For RYCO Hose Series RTH1 all sizes.
Part No. is for Inserts only. Replace prefix “R” of Insert Part No. shown with “11” to include 1100 Series Ferrule.
EXAMPLE: Part No. R01-0404 is Insert only. To include 1100-04 Ferrule as well as Insert, order Part No. 1101-0404.

FERRULE 1100
NOTE: NEW PART NUMBERS

1100 Series was previously named 1RT200 series.

Ferrule has been renamed from 1RT200 to 1100.


Inserts have been renamed from RT200 to R00.
DASH
HOSE SIZE SIZE FERRULE Part Numbers only have changed, design remains the same.
DN inch PART NO
6 1/4 -04 1100-04
10 3/8 -06 1100-06
12 1/2 -08 1100-08
16 5/8 -10 1100-10
19 3/4 -12 1100-12
25 1 -16 1100-16

BSP R01 R02 R26

60º SEAT

THREAD DASH BSPP FEMALE


HOSE SIZE SIZE SIZE BSPT MALE BSPP FEMALE 90º TUBE BEND

DN inch inch PART NO CA PART NO CA PART NO CA DL


6 1/4 1/4 -0404 R01-0404 30 R02-0404 22 R26-0404 27 22
10 3/8 1/4 -0604 R01-0604 33
10 3/8 3/8 -0606 R01-0606 33 R02-0606 24 R26-0606 36 34
10 3/8 1/2 -0608 R01-0608 38
12 1/2 1/2 -0808 R01-0808 40 R02-0808 26 R26-0808 40 50
16 5/8 1/2 -1008 R02-1008 27
19 3/4 3/4 -1212 R01-1212 41 R02-1212 28 R26-1212 55 60
25 1 1 -1616 R01-1616 48 R02-1616 33 R26-1616 70 69

Page 172 QQUUAAL L I I TT YY HH O


OS E A
ANN DD FF I I TT TTI INNGGS S
1100 Series Two-Piece Crimp Couplings
For RYCO Hose Series RTH1 all sizes.
Part No. is for Inserts only. Replace prefix “R” of Insert Part No. shown with “11” to include 1100 Series Ferrule.
EXAMPLE: Part No. R01-0404 is Insert only. To include 1100-04 Ferrule as well as Insert, order Part No. 1101-0404.

Intro
NPT R09

60º SEAT

Hose
THREAD DASH
HOSE SIZE SIZE SIZE NPT MALE

DN inch inch PART NO CA


6 1/4 1/4 -0404 R09-0404 30

Couplings
10 3/8 1/4 -0604
10 3/8 3/8 -0606 R09-0606 33
10 3/8 1/2 -0608
12 1/2 1/2 -0808 R09-0808 40
16 5/8 1/2 -1008
19 3/4 3/4 -1212 R09-1212 41
25 1 1 -1616 R09-1616 48

Adaptors
JIC R03 R04

37º FLARE

Accessories
THREAD TUBE DASH JIC JIC
HOSE SIZE SIZE SIZE SIZE MALE FEMALE

DN inch inch inch PART NO CA PART NO CA


6 1/4 7/16 1/4 -0407 R03-0407 29 R04-0407 19
6 1/4 1/2 5/16 -0408 R03-0408 29 R04-0408 19
6 1/4 9/16 3/8 -0409 R03-0409 30 R04-0409 20
Filters

10 3/8 9/16 3/8 -0609 R03-0609 32 R04-0609 20


10 3/8 3/4 1/2 -0612 R03-0612 35 R04-0612 22
12 1/2 3/4 1/2 -0812 R03-0812 37 R04-0812 22
12 1/2 7/8 5/8 -0814 R03-0814 39 R04-0814 25
16 5/8 7/8 5/8 -1014 R04-1014 25
16 5/8 1.1/16 3/4 -1017 R04-1017 26
Technical

19 3/4 7/8 5/8 -1214 R04-1214 25


19 3/4 1.1/16 3/4 -1217 R04-1217 26
25 1 1.5/16 1 -1621 R04-1621 30

C O N N E C T I N G P A R T N E R S H I P S Page 173
1100 Series Two-Piece Crimp Couplings
For RYCO Hose Series RTH1 all sizes.
Part No. is for Inserts only. Replace prefix “R” of Insert Part No. shown with “11” to include 1100 Series Ferrule.
EXAMPLE: Part No. R01-0404 is Insert only. To include 1100-04 Ferrule as well as Insert, order Part No. 1101-0404.

JIC R25 R24

37º FLARE

THREAD TUBE DASH JIC FEMALE JIC FEMALE


HOSE SIZE SIZE SIZE SIZE 45º TUBE BEND 90˚ TUBE BEND

DN inch inch inch PART NO CA DL PART NO CA DL


6 1/4 7/16 1/4 -0407 R24-0407 26 29
6 1/4 1/2 5/16 -0408 R24-0408 26 30
10 3/8 9/16 3/8 -0609 R25-0609 40 16 R24-0609 34 34
10 3/8 3/4 1/2 -0612 R24-0612 35 32
12 1/2 3/4 1/2 -0812 R24-0812 37 43
12 1/2 7/8 5/8 -0814 R25-0814 47 20 R24-0814 39 40
16 5/8 7/8 5/8 -1014 R24-1014 43 49
19 3/4 1.1/16 3/4 -1217 R24-1217 53 62
25 1 1.5/16 1 -1621 R24-1621 67 71

SAE R54

45º FLARE

THREAD TUBE DASH


HOSE SIZE SIZE SIZE SIZE SAE FEMALE

DN inch inch inch PART NO CA


6 1/4 7/16 1/4 -0407 R54-0407 19
6 1/4 1/2 5/16 -0408 R54-0408 19
10 3/8 5/8 3/8 -0610 R54-0610 20
10 3/8 3/4 1/2 -0612 R54-0612 22
12 1/2 3/4 1/2 -0812 R54-0812 22
12 1/2 7/8 5/8 -0814 R54-0814 26
16 5/8 7/8 5/8 -1014 R54-1014 25
19 3/4 7/8 5/8 -1214 R54-1214 25
19 3/4 1.1/16 3/4 -1217 R54-1217 26

Page 174 QQUUAAL L I I TT YY HH O


OS E A
ANN DD FF I I TT TTI INNGGS S
1G00 Series Air Conditioning Crimp Couplings
NON-SKIVE
For RYCO Hose Series FB2 all sizes.
Part No. is for Inserts only. Add prefix “1” to Part No. shown to include 1G00 Series Ferrule.
EXAMPLE: Part No. G54-0610 is Insert only. To include 1G00 Series Ferrule as well as Insert, order Part No. 1G54-0610.

Intro
FERRULE 1G00

Hose
HOSE DASH
SIZE SIZE FERRULE

DN inch PART NO
8 5/16 -06 1G00-06

Couplings
10 13/32 -08 1G00-08
12 1/2 -10 1G00-10

PILOT O RING GP01 GP34

O RING NOT SUPPLIED


USE GREEN HNBR

Adaptors
O RING ONLY
SEE PAGE 292

PILOT O RING
HOSE THREAD DASH PILOT O RING MALE
SIZE SIZE SIZE MALE 90º ELBOW

DN inch inch PART NO CA PART NO CA DL

Accessories
8 5/16 5/8 -0610 GP01-0610 39 GP34-0610 47 39
10 13/32 3/4 -0812 GP01-0812 42 GP34-0812 49 44
12 1/2 7/8 -1014 GP01-1014 44 GP34-1014 51 48

PILOT O RING GP02 GP05 GP24


Filters

O RING NOT SUPPLIED


USE GREEN HNBR
O RING ONLY
SEE PAGE 292

PILOT O RING PILOT O RING


HOSE THREAD DASH PILOT O RING FEMALE FEMALE
SIZE SIZE SIZE FEMALE 90º ELBOW 90º ELBOW SHORT
Technical

DN inch inch PART NO CA PART NO CA DL PART NO CA DL


8 5/16 5/8 -0610 GP02-0610 39 GP05-0610 47 39 GP24-0610 47 25
10 13/32 3/4 -0812 GP02-0812 42 GP05-0812 49 44 GP24-0812 49 25
12 1/2 7/8 -1014 GP02-1014 44 GP05-1014 51 48 GP24-1014 51 27

H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 175
1G00 Series Air Conditioning Crimp Couplings
NON-SKIVE
For RYCO Hose Series FB2 all sizes.
Part No. is for Inserts only. Add prefix “1” to Part No. shown to include 1G00 Series Ferrule.
EXAMPLE: Part No. G54-0610 is Insert only. To include 1G00 Series Ferrule as well as Insert, order Part No. 1G54-0610.

SAE G54 G58 G57

45º FLARE

HOSE THREAD DASH SAE FEMALE SAE FEMALE


SIZE SIZE SIZE SAE FEMALE 45º ELBOW 90º ELBOW

DN inch inch PART NO CA PART NO CA DL PART NO CA DL


8 5/16 5/8 -0610 G54-0610 16 G58-0610 15 11 G57-0610 11 19
10 13/32 3/4 -0812 G54-0812 17 G58-0812 23 15 G57-0812 14 23
12 1/2 7/8 -1014 G54-1014 19 G58-1014 20 14 G57-1014 17 27

SALVAGE G23

TUBE WELD

HOSE DASH SALVAGE


SIZE A SIZE (LIVESAVER)

DN inch inch PART NO CA


8 5/16 3/8 -0606 G23-0606 10
10 13/32 1/2 -0808 G23-0808 10
12 1/2 5/8 -1010 G23-1010 10

NOTE:
G23-0606 was previously G23-0610
G23-0808 was previously G23-0812
G23-1010 was previously G23-1014

Page 176 QQUUAAL L I I TT YY HH O


OS E A
ANN DD FF I I TT TTI INNGGS S
800 Series Push-On Couplings

For RYCO Hose Series PL1 and RQP6 all sizes.

Intro
BSP 801 811 802

60º SEAT

Hose
THREAD DASH
HOSE SIZE SIZE SIZE BSPT MALE BSPP O RING MALE BSPP FEMALE
DN inch inch PART NO CA PART NO CA PART NO CA
6 1/4 1/8 -0402 801-0402 18 802-0402 15
6 1/4 1/4 -0404 801-0404 22 802-0404 15
6 1/4 3/8 -0406 801-0406 22 802-0406 17

Couplings
8 5/16 1/8 -0502 801-0502 18 802-0502 15
8 5/16 1/4 -0504 801-0504 22 802-0504 16
8 5/16 3/8 -0506 801-0506 22
10 3/8 1/4 -0604 801-0604 22
10 3/8 3/8 -0606 801-0606 22 802-0606 17
10 3/8 1/2 -0608 801-0608 29 802-0608 19
12 1/2 3/8 -0806 801-0806 22
12 1/2 1/2 -0808 801-0808 29 802-0808 19

Adaptors
12 1/2 3/4 -0812 801-0812 29
16 5/8 1/2 -1008 801-1008 29 811-1008 24 802-1008 19
19 3/4 1/2 -1208 801-1208 29
19 3/4 3/4 -1212 801-1212 29 802-1212 19

BSP 806 805

Accessories
60º SEAT

THREAD DASH BSPP FEMALE BSPP FEMALE


HOSE SIZE SIZE SIZE 45º ELBOW 90º ELBOW
Filters

DN inch inch PART NO CA DL PART NO CA DL


6 1/4 1/4 -0404 805-0404 13 24
6 1/4 3/8 -0406
8 5/16 1/4 -0504 805-0504 13 24
8 5/16 3/8 -0506
10 3/8 3/8 -0606 805-0606 17 28
10 3/8 1/2 -0608
Technical

12 1/2 1/2 -0808 805-0808 19 31


12 1/2 3/4 -0812
16 5/8 1/2 -1008 805-1008 21 35
19 3/4 1/2 -1208
19 3/4 3/4 -1212 806-1212 30 20 805-1212 22 36

C O N N E C T I N G P A R T N E R S H I P S Page 177
800 Series Push-On Couplings

For RYCO Hose Series PL1 and RQP6 all sizes.

NPT 809

60º SEAT

THREAD DASH
HOSE SIZE SIZE SIZE NPT MALE

DN inch inch PART NO CA


6 1/4 1/8 -0402 809-0402 18
6 1/4 1/4 -0404 809-0404 22
6 1/4 3/8 -0406
8 5/16 1/8 -0502 809-0502 18
8 5/16 1/4 -0504 809-0504 22
8 5/16 3/8 -0506
10 3/8 1/4 -0604 809-0604 22
10 3/8 3/8 -0606 809-0606 22
10 3/8 1/2 -0608
12 1/2 3/8 -0806 809-0806 22
12 1/2 1/2 -0808 809-0808 29
12 1/2 3/4 -0812
16 5/8 1/2 -1008
19 3/4 1/2 -1208
19 3/4 3/4 -1212 809-1212 30

Page 178 QQUUAAL L I I TT YY HH O


OS E A
ANN DD FF I I TT TTI INNGGS S
800 Series Push-On Couplings

For RYCO Hose Series PL1 and RQP6 all sizes.

Intro
JIC 803 JIC 804 JIC 807 JIC
SAE 853 SAE 854 SAE 857 SAE

JIC 37º FLARE


*SAE 45º FLARE

Hose
THREAD TUBE DASH JIC/SAE FEMALE
HOSE SIZE SIZE SIZE SIZE JIC/SAE MALE JIC/SAE FEMALE 90º ELBOW

DN inch inch inch PART NO CA PART NO CA PART NO CA DL


6 1/4 7/16 1/4 -0407 803-0407 22 804-0407 13 807-0407 13 18

Couplings
6 1/4 1/2 5/16 -0408 803-0408 22 804-0408 13 807-0408 13 17
6 1/4 9/16 3/8 -0409 804-0409 14
8 5/16 1/2 5/16 -0508 803-0508 22 804-0508 13
8 5/16 9/16 3/8 -0509 804-0509 14
8 5/16 *5/8 3/8 -0510 *853-0510 23 *854-0510 14
10 3/8 9/16 3/8 -0609 803-0609 22 804-0609 14 807-0609 17 23
10 3/8 *5/8 3/8 -0610 *853-0610 23 *854-0610 14 *857-0610 17 23

Adaptors
10 3/8 3/4 1/2 -0612 803-0612 24 804-0612 15 807-0612 17 24
12 1/2 3/4 1/2 -0812 803-0812 24 804-0812 15 807-0812 19 27
12 1/2 7/8 5/8 -0814 803-0814 28 804-0814 16 807-0814 19 28
16 5/8 7/8 5/8 -1014 803-1014 28 804-1014 16
16 5/8 *1.1/16 3/4 -1017 *854-1017 16
19 3/4 1.1/16 3/4 -1217 803-1217 31 804-1217 17 807-1217 22 30
19 3/4 *1.1/16 3/4 -1217 *853-1217 35 *854-1217 17

Accessories
JIC 824 JIC JOINER 890

37º FLARE
Filters

THREAD TUBE DASH JIC FEMALE DASH


HOSE SIZE SIZE SIZE SIZE 90˚ TUBE BEND HOSE SIZE SIZE JOINER

DN inch inch inch PART NO CA DL DN inch PART NO CA


6 1/4 1/2 5/16 -0408 6 1/4 -0404
6 1/4 9/16 3/8 -0409 8 5/16 -0505 890-0505 9
Technical

8 5/16 1/2 5/16 -0508 10 3/8 -0606


10 3/8 9/16 3/8 -0609 824-0609 12 1/2 -0808 890-0808 10
12 1/2 3/4 1/2 -0812 824-0812 16 5/8 -1010
12 1/2 7/8 5/8 -0814 19 3/4 -1212 890-1212 10
16 5/8 7/8 5/8 -1014 824-1014

H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 179
800 Series Push-On Couplings

For RYCO Hose Series PL1 and RQP6 all sizes.

SAE 874 SALVAGE 823

INVERTED
TUBE WELD
MALE FLARE

THREAD TUBE DASH SAE INVERTED DASH SALVAGE


HOSE SIZE SIZE SIZE SIZE MALE FLARE HOSE SIZE A SIZE (LIFESAVER)

DN inch inch inch PART NO CA DN inch inch PART NO CA


6 1/4 7/16 1/4 -0407 874-0407 22 6 1/4 1/4 -0404
6 1/4 1/2 5/16 -0408 874-0408 24 6 1/4 3/8 -0406 823-0406 14
8 5/16 1/2 5/16 -0508 874-0508 20 10 3/8 1/4 -0604 823-0604 14
8 5/16 5/8 3/8 -0510 874-0510 23 10 3/8 3/8 -0606 823-0606 14
10 3/8 5/8 3/8 -0610 874-0610 27 12 1/2 1/2 -0808 823-0808 14
12 1/2 5/8 -0810 823-0810 16
16 5/8 5/8 -1010 823-1010 16
19 3/4 3/4 -1212 823-1212 16

STANDPIPE 818 METRIC 864

METRIC
IMPERIAL
MALE FLARE

TUBE DASH IMPERIAL TUBE DASH


HOSE SIZE SIZE SIZE STANDPIPE HOSE SIZE SIZE SIZE METRIC STANDPIPE

DN inch inch PART NO CA DN inch mm PART NO CA


6 1/4 1/4 -0404 818-0404 30 6 1/4 6 -0406 864-0406 30
6 1/4 5/16 -0405 818-0405 30 6 1/4 8 -0408 864-0408 30
6 1/4 3/8 -0406 818-0406 31 12 1/2 15 -0815 864-0815 33
10 3/8 3/8 -0606 818-0606 31 19 3/4 20 -1220 864-1220 47
10 3/8 1/2 -0608 818-0608 31 19 3/4 22 -1222 864-1222 39
12 1/2 1/2 -0808 818-0808 31
12 1/2 5/8 -0810
19 3/4 3/4 -1212 818-1212 31

Page 180 QQUUAAL L I I TT YY HH O


OS E A
ANN DD FF I I TT TTI INNGGS S
800 Series Push-On Couplings

For RYCO Hose Series PL1 and RQP6 all sizes.

Intro
UNO (O RING BOSS) 820

O RING SUPPLIED

Hose
THREAD TUBE DASH UN O RING MALE
HOSE SIZE SIZE SIZE SIZE ( O RING BOSS)

DN inch inch inch PART NO CA


6 1/4 7/16 1/4 -0407

Couplings
8 5/16 1/2 5/16 -0508
10 3/8 9/16 3/8 -0609
12 1/2 3/4 1/2 -0812 820-0812 20
16 5/8 7/8 5/8 -1014
19 3/4 1.1/16 3/4 -1217

Adaptors
200 COUPLING NIPPLE 810

Accessories
BARB NIPPLES
DASH FOR RYCO 200
HOSE SIZE SIZE AIR COUPLING

DN inch PART NO CA
6 1/4 -0404 810-0404 27
10 3/8 -0604 810-0604 27
Filters
Technical

C O N N E C T I N G P A R T N E R S H I P S Page 181
3300 Series Suction and Return Couplings
For RYCO Hose Series SR and SRF all sizes.
3300 Series require a suitable clamp around the outside of the hose.

CLAMP RECOMMENDED
HOSE CLAMP ADJUSTMENT TIGHTENING
DASH PART RANGE TORQUE
SIZE NO d mm Nm ft. lbs

-12 RSC-3134 31 to 34 20 15
RSC-3740* 37 to 40 20 15
-16
RSC-4043* 40 to 43 20 15
RSC-4347* 43 to 47 20 15
-20
RSC-4751* 47 to 51 20 15
-24 RSC-5155 51 to 55 20 15
-32 RSC-6368 63 to 68 25 18
-40 RSC-7379 73 to 79 25 18 *Due to the manufacturing tolerance on outside diameter
of the hose and the range of adjustment of the clamp, it is
-48 RSC-8591 85 to 91 25 18 necessary to confirm correct clamp at time of assembly.

BSP 3301 3311

60º SEAT
FLAT SEAT

THREAD DASH
HOSE SIZE SIZE SIZE BSPT MALE BSPP O RING MALE

DN inch inch PART NO CA PART NO CA


19 3/4 3/8 -1206 3301-1206 23
19 3/4 1/2 -1208 3301-1208 28
19 3/4 3/4 -1212 3301-1212 28
19 3/4 1 -1216 3301-1216 36
25 1 1/2 -1608
25 1 3/4 -1612 3301-1612 29 3311-1612 27
25 1 1 -1616 3301-1616 36 3311-1616 27
25 1 1.1/4 -1620 3301-1620 38
31 1.1/4 3/4 -2012 3301-2012 31 3311-2012 27
31 1.1/4 1 -2016 3301-2016 36 3311-2016 27
31 1.1/4 1.1/4 -2020 3301-2020 38 3311-2020 28
31 1.1/4 1.1/2 -2024 3301-2024 39
38 1.1/2 1 -2416 3301-2416 36 3311-2416 27
38 1.1/2 1.1/4 -2420 3301-2420 38 3311-2420 28
38 1.1/2 1.1/2 -2424 3301-2424 39
51 2 1 -3216 3301-3216 39
51 2 1.1/4 -3220
51 2 1.1/2 -3224 3301-3224 40
51 2 2 -3232 3301-3232 44
63 2.1/2 1.1/2 -4024
63 2.1/2 2 -4032

Page 182 QQUUAAL L I I TT YY HH O


OS E A
ANN DD FF I I TT TTI INNGGS S
3300 Series Suction and Return Couplings
For RYCO Hose Series SR and SRF all sizes.
3300 Series require a suitable clamp around the outside of the hose.

Intro
BSP 3340 3341

60º SEAT
FLAT SEAT

Hose
THREAD DASH BSPT MALE BSPP O RING MALE
HOSE SIZE SIZE SIZE 90º ELBOW 90º ELBOW

DN inch inch PART NO CA DL PART NO CA DL


19 3/4 1/2 -1208 3340-1208 22 37

Couplings
19 3/4 3/4 -1212 3340-1212 25 40
25 1 1/2 -1608 3340-1608 25 42 3341-1608 25 46
25 1 3/4 -1612 3340-1612 25 40 3341-1612 25 47
25 1 1 -1616 3340-1616 29 50
25 1 1.1/4 -1620 3340-1620 36 61
31 1.1/4 3/4 -2012 3340-2012 30 45 3341-2012 30
31 1.1/4 1 -2016 3340-2016 30 50 3341-2016 30 52
31 1.1/4 1.1/4 -2020 3340-2020 36 61 3341-2020 36 57

Adaptors
31 1.1/4 1.1/2 -2024 3340-2024 41 67
38 1.1/2 1 -2416 3340-2416 36 60 3341-2416 36 57
38 1.1/2 1.1/4 -2420 3340-2420 36 61 3341-2420 36 57
38 1.1/2 1.1/2 -2424 3340-2424 41 67
51 2 1.1/4 -3220 3340-3220 53 75
51 2 1.1/2 -3224 3340-3224 53 75

Accessories
51 2 2 -3232

BSP 3302 3302F

60º SEAT
FLAT SEAT
Filters

THREAD DASH BSPP FEMALE


HOSE SIZE SIZE SIZE BSPP FEMALE FLAT FACE

DN inch inch PART NO CA PART NO CA


19 3/4 3/4 -1212 3302-1212 24 3302F-1212 19
25 1 1 -1616 3302-1616 27 3302F-1616 23
31 1.1/4 1.1/4 -2020 3302-2020 26 3302F-2020 23
Technical

38 1.1/2 1.1/2 -2424 3302-2424 29 3302F-2424 27


51 2 2 -3232 3320-3232 41

H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 183
3300 Series Suction and Return Couplings
For RYCO Hose Series SR and SRF all sizes.
3300 Series require a suitable clamp around the outside of the hose.

NPT 3309 3340N

60º SEAT

THREAD DASH NPT MALE


HOSE SIZE SIZE SIZE NPT MALE 90º ELBOW

DN inch inch PART NO CA PART NO CA DL


19 3/4 1/2 -1208 3340N-1208 22 37
25 1 3/4 -1612 3309-1612 29
25 1 1 -1616 3309-1616 36 3340N-1616 29 50
31 1.1/4 3/4 -2012 3309-2012 31
31 1.1/4 1 -2016
31 1.1/4 1.1/4 -2020 3309-2020 38
31 1.1/4 1.1/2 -2024
38 1.1/2 1 -2416
38 1.1/2 1.1/4 -2420 3309-2420 38
38 1.1/2 1.1/2 -2424 3309-2424 39
51 2 1.1/4 -3220
51 2 1.1/2 -3224

JIC 3304

37º FLARE

THREAD TUBE DASH


HOSE SIZE SIZE SIZE SIZE JIC FEMALE

DN inch inch inch PART NO CA


19 3/4 1.1/16 3/4 -1217
25 1 1.1/16 3/4 -1617 3304-1617 22
31 1.1/4 1.5/8 1.1/4 -2026 3304-2026 26
38 1.1/2 1.7/8 1.1/2 -2430
51 2 2.1/2 2 -3240

Page 184 QQUUAAL L I I TT YY HH O


OS E A
ANN DD FF I I TT TTI INNGGS S
3300 Series Suction and Return Couplings
For RYCO Hose Series SR and SRF all sizes.
3300 Series require a suitable clamp around the outside of the hose.

Intro
SAE FLANGE 3313 3315 3317

CODE 61

FLANGE OD PAGE BELOW


CLAMPS PAGE 281/282

Hose
O RING NOT SUPPLIED

NOM.
FLANGE DASH CODE 61 FLANGE CODE 61 FLANGE
HOSE SIZE SIZE SIZE CODE 61 FLANGE 45º TUBE BEND 90º TUBE BEND

DN inch inch PART NO CA PART NO CA DL PART NO CA DL


19 3/4 1/2 -1208

Couplings
19 3/4 3/4 -1212
19 3/4 1 -1216
25 1 1 -1616 3313-1616 50 3315-1616 73 36 3317-1616 82 94
25 1 1.1/4 -1620 3313-1620 50 3315-1620 73 36 3317-1620 82 94
31 1.1/4 1 -2016 3317-2016 69 80
31 1.1/4 1.1/4 -2020 3313-2020 50 3315-2020 81 39 3317-2020 69 80
31 1.1/4 1.1/2 -2024 3313-2024 50 3315-2024 86 40 3317-2024 69 80

Adaptors
38 1.1/2 1.1/4 -2420 3313-2420 49
38 1.1/2 1.1/2 -2424 3313-2424 50 3315-2424 87 41 3317-2424 92 103
38 1.1/2 2 -2432 3313-2432 52 3315-2432 95 46 3317-2432 92 104
51 2 2 -3232 3313-3232 52 3315-3232 109 56 3317-3232 103 114
51 2 2.1/2 -3240 3313-3240 52 3315-3240 109 56 3317-3240 103 114
63 2.1/2 2 -4032 3313-4032 3315-4032 3317-4032

Accessories
Dimensions for SAE Code 61 and Code 62 Flanges, and RYCO Code 62C Flanges
NOMINAL CODE 61 CODE 62 CODE 62C
FLANGE B T B T B T
inch mm inch mm inch mm inch mm inch mm inch mm inch
1/2 30,2 1.19 6,73 0.265 31,8 1.25 7,75 0.305
*5/8 34,0 1.34 6,73 0.265
3/4 38,1 1.50 6,73 0.265 41,3 1.63 8,76 0.345 41,3 1.63 14,20 0.559
1 44,5 1.75 8,00 0.315 47,6 1.88 9,53 0.375 47,6 1.88 14,20 0.559
Filters

1.1/4 50,8 2.00 8,00 0.315 54,0 2.12 10,29 0.405 54,0 2.12 14,20 0.559
1.1/2 60,3 2.38 8,00 0.315 63,5 2.50 12,57 0.495 63,5 2.50 14,20 0.559
2 71,4 2.81 9,53 0.375 79,4 3.13 12,57 0.495
2.1/2 84,1 3.31 9,53 0.375
*5/8 is used by Komatsu.
RYCO Code 62C fittings conform to the flange OD and bolt hole
Technical

patterns of SAE Code 62 but require special flange clamps.


RYCO Code 62C flange heads are thicker than SAE Code 62
and measure T = 14,2 mm (0.559 inch) in all sizes.

C O N N E C T I N G P A R T N E R S H I P S Page 185
3300 Series Suction and Return Couplings
For RYCO Hose Series SR and SRF all sizes.
3300 Series require a suitable clamp around the outside of the hose.

UNO (O RING BOSS) 3320 3342

O RING SUPPLIED

UN O RING MALE
THREAD TUBE DASH UN O RING MALE ( O RING BOSS)
HOSE SIZE SIZE SIZE SIZE ( O RING BOSS) 90º ELBOW

DN inch inch inch PART NO CA PART NO CA DL


19 3/4 7/8 5/8 -1214 3320-1214 21 3342-1214 25 46
19 3/4 1.1/16 3/4 -1217 3320-1217 25 3342-1217 29 52
19 3/4 1.5/16 1 -1221 3320-1221 27 3342-1221 29 52
25 1 1.1/16 3/4 -1617 3320-1617 25 3342-1617 29 52
25 1 1.5/16 1 -1621 3320-1621 27 3342-1621 29 52
31 1.1/4 7/8 5/8 -2014 3320-2014 24
31 1.1/4 1.1/16 3/4 -2017 3320-2017 27 3342-2017 30 52
31 1.1/4 1.3/16 7/8 -2019 3320-2019 27 3342-2019 30 51
31 1.1/4 1.5/16 1 -2021 3320-2021 27 3342-2021 30 52
31 1.1/4 1.5/8 1.1/4 -2026 3320-2026 28 3342-2026 36 57
38 1.1/2 1.1/16 3/4 -2417 3320-2417 27
38 1.1/2 1.5/16 1 -2421 3320-2421 27 3342-2421 36 57
38 1.1/2 1.5/8 1.1/4 -2426 3320-2426 28 3342-2426 36 57
38 1.1/2 1.7/8 1.1/2 -2430 3320-2430 30
51 2 1.7/8 1.1/2 -3230 3320-3230 30

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™ Achieve greater protection
against corrosion.
plating system

Intro
Hose
Couplings
Adaptors
Accessories
Filters

• 500 plus hours to RED RUST

• Environmentally friendly • Lubricated surface


Technical

• Conforms to AS 1789-2003 • No change to Assembly Procedures

• Silver appearance • No change to Assembly Torque values

Complies with the latest European environmental regulations, European Directive ELV 2000/53/CE.
H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 187
V Series Field Attachable Couplings

RYCO V Series Field Attachable Couplings

For RYCO SURVIVOR RQP5 and TRUCKER T5 Hose Series


RYCO V Series Ferrules follow the dash size of SURVIVOR RQP5 and TRUCKER T5 series hose.
RQP5 and T5 Series are SAE 100R5 specification hose, and, accordingly the dash size is the corresponding tube size.
SAE 100R5 hose internal diameters (nominal bores), unlike SAE 100R1, R2, etc, are smaller than their dash sizes.
For example, T58 has nominal tube size of 1/2” and internal diameter of 13/32”, whereas T18 and T28 have nominal bore size
of 1/2” and internal diameter of 1/2”. The reason for this difference is that T5 Series hoses are often used in applications where
hose is connected to steel or copper tubing. The hose is sized so that its flow diameter is approximately the same as the flow
diameter of the same nominal size tubing. Hence, the hose size relates to the nominal tube size.
RYCO V00 Series Ferrules are designed to match with RYCO 600 Series Inserts.
RYCO 600 Series Inserts have the same nominal sizing as their corresponding T1 and T2 Series Hose.
Therefore, V00 Series Ferrules and matching 600 Series Inserts have different ”dash” sizes.
When matched together, V00 Series Couplings have the same dash size as the 600 Series Inserts.
See table below.

The chart below shows the relationship of Part Numbers for Ferrules, Inserts and Couplings for each size

HOSE HOSE V00 FERRULE 600 INSERT


SURVIVOR TRUCKER (TUBE) ID SERIES DASH SERIES DASH V00 SERIES COUPLING
RQP5 T5 DASH SIZE inch FERRULE SIZE INSERTS SIZE COUPLINGS DASH SIZE

RQP54 T54 -04 3/16 V00-04 -04 6xx-03 -03 Vxx-03 -03
RQP55 T55 -05 1/4 V00-05 -05 6xx-04 -04 Vxx-04 -04
RQP56 T56 -06 5/16 V00-06 -06 6xx-05 -05 Vxx-05 -05
RQP58 T58 -08 13/32 V00-08 -08 6xx-06 -06 Vxx-06 -06
RQP510 T510 -10 1/2 V00-10 -10 6xx-08 -08 Vxx-08 -08
RQP512 T512 -12 5/8 V00-12 -12 6xx-10 -10 Vxx-10 -10
RQP516 T516 -16 7/8 V00-16 -16 6xx-14 -14 Vxx-14 -14
RQP520 T520 -20 1.1/8 V00-20 -20 6xx-18 -18 Vxx-18 -18
RQP524 T524 -24 1.3/8 V00-24 -24 6xx-22 -22 Vxx-22 -22
RQP532 T532 -32 1.13/16 V00-32 -32 6xx-29 -29 Vxx-29 -29

Additional Coupling End Styles


Pages 138 to 143 show the most common Connector (Coupling) End Styles that are used with RQP5 and T5 hose.
As RYCO V00 Series Ferrules match with RYCO 600 Series Inserts it is possible to use any RYCO 600 Insert from -03 to -10
listed in the 600 Series Field Attachable Inserts with the matching Series Ferrule.
Refer to RYCO for the availability of other 600 Series Field Attachable Inserts.

Cut-Off Allowance (CA) Dimensions for Field Attachables


Due to differences in Ferrule design, many Cut-Off Allowance (CA) dimensions vary between each Ferrule Series for the same
matched Insert/Hose size.
The Cut-Off Allowance (CA) dimensions published in “V Series Field Attachable Inserts” section allow for the Ferrule being
eased back 5/8 of a turn after the hose has bottomed in the ferrule, as per “Field Attachable Assembly Instructions” (ease back
between 1/2 and 3/4 of a turn).
The Cut-Off Allowance (CA) values for 600 Series Inserts, published in the tables on pages 190 to 201 are for 600 Series Inserts
used with V00 Series Ferrules. If using V00 Series Ferrules with other matched 600 Series Inserts listed on pages 204 to 219,
contact RYCO Hydraulics Technical Department for the correct Cut-Off Allowance (CA).
If the hose assembly length is critical, when calculating the Cut Length of hose, you must also allow for an increase in length of
hose when the coupling is attached, due to compression within the coupling; see page 393.
For further information about Hose Assemblies and Cut-Off Allowances (CA), see pages 392 to 398 of the Technical Section.

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How To Order RYCO V Series Field Attachable Couplings

How To Order RYCO V Series Field Attachable Couplings


Example To order 1/2” NPT male insert and ferrule for T58 (13/32”) hose.

Intro
(a) Individually Order ferrule V00-08.
V00 Series ferrules are used on T5 hose; see chart on page 188,
or chart for Couplings Selection on T5 page 54.
Ferrule Dash Size -08 is same as Dash Size of hose.
Order insert 609-0608 (600 Series).
T58 hose uses 600-06 size inserts, see page 188.
(b) Complete Coupling Order V09-0608.
Simply replace the first character of the insert's part number with the
first character of the ferrules part number.

Hose
(replace 6 with V): 609-0608  V09-0608

The V00 Series Couplings on pages 190 to 201 clearly show the Insert, Ferrule and Complete Coupling part numbers for each
size of hose.

609-0608 insert plus V00-08 ferrule equals V09-0608 complete coupling

Couplings
Hose Branding:

Adaptors
In common with industry practice, RYCO RQP5 and T5 hoses are branded with their Part Number,
and their Actual Inside Diameter.
For example:

-- TRUCKER T55 1/4 inch MAX WP 3050PSI•210BAR -------


DOT RYCO MMYY 1/4 AII • RYCO AIRBRAKE 1/4 SAEJ1402 AII

-- TRUCKER T56 5/16 inch MAX WP 2250PSI•155BAR -------

Accessories
DOT RYCO MMYY 5/16 AII • RYCO AIRBRAKE 5/16 SAEJ1402 AII

-- SURVIVOR RQP55 1/4 inch MAX WP 3050PSI•210BAR -------


DOT RYCO MMYY 1/4 AII • RYCO AIRBRAKE 1/4 SAEJ1402 AII

-- SURVIVOR RQP56 5/16 inch MAX WP 2250PSI•155BAR -------


DOT RYCO MMYY 5/16 AII • RYCO AIRBRAKE 5/16 SAEJ1402 AII

When ordering hose, it is important to be clear about what size is being referred to.

For example T55 is -05 or 5/16” Nominal Dash Size, and 1/4” Actual Inside Diameter.
Filters

T56 is -06 or 3/8” Nominal Dash Size, and 5/16” Actual Inside Diameter.
Both hoses can be referred to as 5/16”, depending on whether Nominal or Actual Inside Diameter is being referred to.
Other sizes that crossover are:
T54 and T55; T58 and T510; and T510 and T512.
RQP54 and RQP55; RQP58 and RQP510; and RQP510 and RQP512.

It is NOT RECOMMENDED to refer to the size of the hose only, or there may be confusion about whether it is Actual or
Technical

Nominal Diameter.
It is RECOMMENDED to only refer to the Part Number of the hose. Example: T56.
If the size is mentioned, the Part Number of the hose must also be included to remove any confusion. Example: 5/16˝ T56.

C O N N E C T I N G P A R T N E R S H I P S Page 189
V Series Field Attachable Couplings
NON-SKIVE
For RYCO Hose Series RQP5 and T5 all sizes.

BSP 601 V01

60º SEAT

HOSE SIZE THREAD DASH V00


ACTUAL ID SIZE SIZE FERRULE BSPT MALE

DN inch inch PART NO INSERT COUPLING CA


5 3/16 1/8 -0302 V00-04
5 3/16 1/4 -0304 V00-04
6 1/4 1/8 -0402 V00-05 601-0402 V01-0402 27
6 1/4 1/4 -0404 V00-05 601-0404 V01-0404 32
8 5/16 1/4 -0504 V00-06 601-0504 V01-0504 33
10 13/32 1/4 -0604 V00-08 601-0604 V01-0604 33
10 13/32 3/8 -0606 V00-08 601-0606 V01-0606 33
10 13/32 1/2 -0608 V00-08 601-0608 V01-0608 39
12 1/2 1/2 -0808 V00-10 601-0808 V01-0808 42
12 1/2 5/8 -0810 V00-10
16 5/8 5/8 -1010 V00-12 601-1010 V01-1010 43
16 5/8 3/4 -1012 V00-12 601-1012 V01-1012 42
28 1.1/8 1.1/4 -1820 V00-20 601-1820 V01-1820

BSP 602 V02

60º SEAT

HOSE SIZE THREAD DASH V00


ACTUAL ID SIZE SIZE FERRULE BSPP FEMALE

DN inch inch PART NO INSERT COUPLING CA


5 3/16 1/8 -0302 V00-04 602-0302 V02-0302 25
5 3/16 1/4 -0304 V00-04
6 1/4 1/8 -0402 V00-05 602-0402 V02-0402 27
6 1/4 1/4 -0404 V00-05 602-0404 V02-0404 28
8 5/16 1/4 -0504 V00-06 602-0504 V02-0504 29
10 13/32 1/4 -0604 V00-08 602-0604 V02-0604 29
10 13/32 3/8 -0606 V00-08 602-0606 V02-0606 32
10 13/32 1/2 -0608 V00-08 602-0608 V02-0608 34
12 1/2 1/2 -0808 V00-10 602-0808 V02-0808 36
12 1/2 5/8 -0810 V00-10 602-0810 V02-0810 36
16 5/8 5/8 -1010 V00-12 602-1010 V02-1010 36
16 5/8 3/4 -1012 V00-12 602-1012 V02-1012 38
22 7/8 1 -1416 V00-16 602-1416 V02-1416 37
28 1.1/8 1.1/4 -1820 V00-20 602-1820 V02-1820 51

Page 190 QQUUAAL L I I TT YY HH O


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V Series Field Attachable Couplings
NON-SKIVE
For RYCO Hose Series RQP5 and T5 all sizes.

BSP 627 V27

Intro
60º SEAT

HOSE SIZE THREAD DASH V00 BSPP FEMALE

Hose
ACTUAL ID SIZE SIZE FERRULE 45º TUBE BEND

DN inch inch PART NO INSERT COUPLING CA DL


6 1/4 1/4 -0404 V00-05 627-0404 V27-0404 50 19
8 5/16 3/8 -0506 V00-06 627-0506 V27-0506 53 21
10 13/32 3/8 -0606 V00-08 627-0606 V27-0606 53 21
12 1/2 1/2 -0808 V00-10 627-0808 V27-0808 61 23

Couplings
16 5/8 5/8 -1010 V00-12 627-1010 V27-1010 64 23
35 1.3/8 1.1/2 -2224 V00-24 627-2224 V27-2224

Adaptors
BSP 626 V26

60º SEAT

Accessories
HOSE SIZE THREAD DASH V00 BSPP FEMALE
ACTUAL ID SIZE SIZE FERRULE 90º TUBE BEND

DN inch inch PART NO INSERT COUPLING CA DL


6 1/4 1/4 -0404 V00-05 626-0404 V26-0404 40 35
8 5/16 3/8 -0506 V00-06 626-0506 V26-0506 41 37
10 13/32 3/8 -0606 V00-08 626-0606 V26-0606 41 37
10 13/32 1/2 -0608 V00-08 626-0608 V26-0608 46 44
Filters

12 1/2 1/2 -0808 V00-10 626-0808 V26-0808 50 44


16 5/8 5/8 -1010 V00-12 626-1010 V26-1010 55 47
35 1.3/8 1.1/2 -2224 V00-24 626-2224 V26-2224
Technical

H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 191
V Series Field Attachable Couplings
NON-SKIVE
For RYCO Hose Series RQP5 and T5 all sizes.

NPT 609 V09

60º SEAT

HOSE SIZE THREAD DASH V00


ACTUAL ID SIZE SIZE FERRULE NPT MALE

DN inch inch PART NO INSERT COUPLING CA


5 3/16 1/8 -0302 V00-04 609-0302 V09-0302 25
5 3/16 1/4 -0304 V00-04 609-0304 V09-0304 30
6 1/4 1/8 -0402 V00-05 609-0402 V09-0402 27
6 1/4 1/4 -0404 V00-05 609-0404 V09-0404 32
6 1/4 3/8 -0406 V00-05 609-0406 V09-0406 32
8 5/16 1/4 -0504 V00-06 609-0504 V09-0504 33
8 5/16 3/8 -0506 V00-06 609-0506 V09-0506 33
10 13/32 1/4 -0604 V00-08 609-0604 V09-0604 33
10 13/32 3/8 -0606 V00-08 609-0606 V09-0606 33
10 13/32 1/2 -0608 V00-08 609-0608 V09-0608 39
12 1/2 3/8 -0806 V00-10 609-0806 V09-0806 37
12 1/2 1/2 -0808 V00-10 609-0808 V09-0808 42
16 5/8 1/2 -1008 V00-12 609-1008 V09-1008 43
16 5/8 3/4 -1012 V00-12 609-1012 V09-1012 43
22 7/8 1 -1416 V00-16 609-1416 V09-1416 48
28 1.1/8 1.1/4 -1820 V00-20 609-1820 V09-1820 58
35 1.3/8 1.1/2 -2224 V00-24 609-2224 V09-2224

JIC 603 V03

37º FLARE

HOSE SIZE THREAD TUBE DASH V00


ACTUAL ID SIZE SIZE SIZE FERRULE JIC MALE

DN inch inch inch PART NO INSERT CA COUPLING CA


5 3/16 7/16 1/4 -0307 V00-04 603-0307 29 V03-0307 23
6 1/4 7/16 1/4 -0407 V00-05 603-0407 31 V03-0407 25
6 1/4 1/2 5/16 -0408 V00-05 603-0408 31 V03-0408 25
6 1/4 9/16 3/8 -0409 V00-05 603-0409 32 V03-0409 26
6 1/4 3/4 1/2 -0412 V00-05 603-0412 36 V03-0412 27
10 13/32 9/16 3/8 -0609 V00-08 603-0609 33 V03-0609 27
10 13/32 3/4 1/2 -0612 V00-08 603-0612 37 V03-0612 30
10 13/32 7/8 5/8 -0614 V00-08 603-0614 39 V03-0614 31
12 1/2 3/4 1/2 -0812 V00-10 603-0812 39 V03-0812 32
12 1/2 7/8 5/8 -0814 V00-10 603-0814 42 V03-0814 34
12 1/2 1.1/16 3/4 -0817 V00-10 603-0817 46 V03-0817 36
16 5/8 7/8 5/8 -1014 V00-12 603-1014 43 V03-1014 34
16 5/8 1.1/16 3/4 -1017 V00-12 603-1017 46 V03-1017 36
Page 192 QQUUAAL L I I TT YY HH O
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V Series Field Attachable Couplings
NON-SKIVE
For RYCO Hose Series RQP5 and T5 all sizes.

JIC 604 V04

Intro
37º FLARE

HOSE SIZE THREAD TUBE DASH V00


ACTUAL ID SIZE SIZE SIZE FERRULE JIC FEMALE

Hose
DN inch inch inch PART NO INSERT COUPLING CA
5 3/16 7/16 1/4 -0307 V00-04 604-0307 V04-0307 23
6 1/4 7/16 1/4 -0407 V00-05 604-0407 V04-0407 25
6 1/4 1/2 5/16 -0408 V00-05 604-0408 V04-0408 25
6 1/4 9/16 3/8 -0409 V00-05 604-0409 V04-0409 26
6 1/4 3/4 1/2 -0412 V00-05 604-0412 V04-0412 27

Couplings
8 5/16 9/16 3/8 -0509 V00-06 604-0509 V04-0509 27
10 13/32 7/16 1/4 -0607 V00-08 604-0607 V04-0607 27
10 13/32 1/2 5/16 -0608 V00-08 604-0608 V04-0608 27
10 13/32 9/16 3/8 -0609 V00-08 604-0609 V04-0609 27
10 13/32 3/4 1/2 -0612 V00-08 604-0612 V04-0612 30
10 13/32 7/8 5/8 -0614 V00-08 604-0614 V04-0614 31
12 1/2 9/16 3/8 -0809 V00-10 604-0809 V04-0809 31

Adaptors
12 1/2 3/4 1/2 -0812 V00-10 604-0812 V04-0812 32
12 1/2 7/8 5/8 -0814 V00-10 604-0814 V04-0814 34
12 1/2 1.1/16 3/4 -0817 V00-10 604-0817 V04-0817 36
16 5/8 7/8 5/8 -1014 V00-12 604-1014 V04-1014 34
16 5/8 1.1/16 3/4 -1017 V00-12 604-1017 V04-1017 36
22 7/8 1.5/16 1 -1421 V00-16 604-1421 V04-1421 37
28 1.1/8 1.5/8 1.1/4 -1826 V00-20 604-1826 V04-1826 46

Accessories
35 1.3/8 1.7/8 1.1/2 -2230 V00-24 604-2230 V04-2230 45
46 1.13/16 2.1/2 2 -2940 V00-32 604-2940 V04-2940

Filters
Technical

C O N N E C T I N G P A R T N E R S H I P S Page 193
V Series Field Attachable Couplings
NON-SKIVE
For RYCO Hose Series RQP5 and T5 all sizes.

JIC 607 V07

37º FLARE

HOSE SIZE THREAD TUBE DASH V00 JIC FEMALE


ACTUAL ID SIZE SIZE SIZE FERRULE 90º ELBOW

DN inch inch inch PART NO INSERT COUPLING CA DL


5 3/16 7/16 1/4 -0307 V00-04
6 1/4 7/16 1/4 -0407 V00-05 607-0407 V07-0407 23 18
6 1/4 1/2 5/16 -0408 V00-05 607-0408 V07-0408 23 18
6 1/4 9/16 3/8 -0409 V00-05 607-0409 V07-0409 23 18
8 5/16 9/16 3/8 -0509 V00-06
10 13/32 9/16 3/8 -0609 V00-08 607-0609 V07-0609 25 20
10 13/32 3/4 1/2 -0612 V00-08 607-0612 V07-0612 25 21
12 1/2 3/4 1/2 -0812 V00-10 607-0812 V07-0812 32 22
12 1/2 7/8 5/8 -0814 V00-10 607-0814 V07-0814 32 23
12 1/2 1.1/16 3/4 -0817 V00-10 607-0817 V07-0817 32 25
16 5/8 1.1/16 3/4 -1017 V00-12 607-1017 V07-1017 31 28

JIC 625 V25

37º FLARE

HOSE SIZE THREAD TUBE DASH V00 JIC FEMALE


ACTUAL ID SIZE SIZE SIZE FERRULE 45º TUBE BEND

DN inch inch inch PART NO INSERT COUPLING CA DL


5 3/16 7/16 1/4 -0307 V00-04 625-0307 V25-0307 44 16
6 1/4 7/16 1/4 -0407 V00-05 625-0407 V25-0407 49 18
6 1/4 1/2 5/16 -0408 V00-05 625-0408 V25-0408 49 18
6 1/4 9/16 3/8 -0409 V00-05 625-0409 V25-0409 50 18
8 5/16 9/16 3/8 -0509 V00-06 625-0509 V25-0509 51 18
10 13/32 9/16 3/8 -0609 V00-08 625-0609 V25-0609 51 18
10 13/32 3/4 1/2 -0612 V00-08 625-0612 V25-0612 55 20
12 1/2 3/4 1/2 -0812 V00-10 625-0812 V25-0812 59 20
12 1/2 7/8 5/8 -0814 V00-10 625-0814 V25-0814 63 23
16 5/8 1.1/16 3/4 -1017 V00-12 625-1017 V25-1017 67 25
22 7/8 1.5/16 1 -1421 V00-16 625-1421 V25-1421 79 30
35 1.3/8 1.7/8 1.1/2 -2230 V00-24 625-2230 V25-2230

Page 194 QQUUAAL L I I TT YY HH O


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V Series Field Attachable Couplings
NON-SKIVE
For RYCO Hose Series RQP5 and T5 all sizes.

JIC 624 V24

Intro
37º FLARE

HOSE SIZE THREAD TUBE DASH V00 JIC FEMALE

Hose
ACTUAL ID SIZE SIZE SIZE FERRULE 90º TUBE BEND

DN inch inch inch PART NO INSERT COUPLING CA DL


5 3/16 7/16 1/4 -0307 V00-04 624-0307 V24-0307 33 29
6 1/4 7/16 1/4 -0407 V00-05 624-0407 V24-0407 40 33
6 1/4 1/2 5/16 -0408 V00-05 624-0408 V24-0408 40 33
6 1/4 9/16 3/8 -0409 V00-05 624-0409 V24-0409 40 34

Couplings
8 5/16 9/16 3/8 -0509 V00-06 624-0509 V24-0509 41 34
10 13/32 9/16 3/8 -0609 V00-08 624-0609 V24-0609 41 34
10 13/32 3/4 1/2 -0612 V00-08 624-0612 V24-0612 46 40
12 1/2 3/4 1/2 -0812 V00-10 624-0812 V24-0812 50 40
12 1/2 7/8 5/8 -0814 V00-10 624-0814 V24-0814 54 46
16 5/8 7/8 5/8 -1014 V00-12 624-1014 V24-1014
16 5/8 1.1/16 3/4 -1017 V00-12 624-1017 V24-1017 59 52
22 7/8 1.5/16 1 -1421 V00-16 624-1421 V24-1421 72 65

Adaptors
28 1.1/8 1.5/8 1.1/4 -1826 V00-20 624-1826 V24-1826
35 1.3/8 1.7/8 1.1/2 -2230 V00-24 624-2230 V24-2230

JIC 628 V28

Accessories
37º FLARE

HOSE SIZE THREAD TUBE DASH V00 JIC FEMALE


ACTUAL ID SIZE SIZE SIZE FERRULE 90º LONG TUBE BEND

DN inch inch inch PART NO INSERT COUPLING CA DL


5 3/16 7/16 1/4 -0307 V00-04
6 1/4 7/16 1/4 -0407 V00-05 628-0407 V28-0407 40 59
Filters

6 1/4 1/2 5/16 -0408 V00-05 628-0408 V28-0408 40 59


6 1/4 9/16 3/8 -0409 V00-05 628-0409 V28-0409 40 60
8 5/16 9/16 3/8 -0509 V00-06 628-0509 V28-0509 41 60
10 13/32 9/16 3/8 -0609 V00-08 628-0609 V28-0609 41 60
10 13/32 3/4 1/2 -0612 V00-08 628-0612 V28-0612 46 67
12 1/2 3/4 1/2 -0812 V00-10 628-0812 V28-0812 50 67
Technical

12 1/2 7/8 5/8 -0814 V00-10 628-0814 V28-0814 54 74


16 5/8 1.1/16 3/4 -1017 V00-12 628-1017 V28-1017 59 82
22 7/8 1.5/16 1 -1421 V00-16

H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 195
V Series Field Attachable Couplings
NON-SKIVE
For RYCO Hose Series RQP5 and T5 all sizes.

ORFS 680 V80

O RING FACE SEAL

HOSE SIZE THREAD TUBE DASH V00


ACTUAL ID SIZE SIZE SIZE FERRULE ORFS FEMALE

DN inch inch inch PART NO INSERT COUPLING CA


5 3/16 9/16 1/4 -0309 V00-04 680-0309 V80-0309 32
6 1/4 9/16 1/4 -0409 V00-05 680-0409 V80-0409 34
6 1/4 11/16 3/8 -0411 V00-05 680-0411 V80-0411 36
8 5/16 11/16 3/8 -0511 V00-06 680-0511 V80-0511 37
10 13/32 11/16 3/8 -0611 V00-08 680-0611 V80-0611 37
10 13/32 13/16 1/2 -0613 V00-08 680-0613 V80-0613 40
12 1/2 13/16 1/2 -0813 V00-10 680-0813 V80-0813 41
12 1/2 1 5/8 -0816 V00-10 680-0816 V80-0816 47
16 5/8 1 5/8 -1016 V00-12 680-1016 V80-1016 47
16 5/8 1.3/16 3/4 -1019 V00-12 680-1019 V80-1019 50
22 7/8 1.7/16 1 -1423 V00-16 680-1423 V80-1423 56

ORFS 681 V81

O RING FACE SEAL

HOSE SIZE THREAD TUBE DASH V00 ORFS FEMALE


ACTUAL ID SIZE SIZE SIZE FERRULE 45º TUBE BEND

DN inch inch inch PART NO INSERT COUPLING CA DL


5 3/16 9/16 1/4 -0309 V00-04 681-0309 V81-0309 43 14
6 1/4 9/16 1/4 -0409 V00-05 681-0409 V81-0409 43 14
6 1/4 11/16 3/8 -0411 V00-05 681-0411 V81-0411 47 16
8 5/16 11/16 3/8 -0511 V00-06 681-0511 V81-0511 48 16
10 13/32 11/16 3/8 -0611 V00-08 681-0611 V81-0611 49 16
10 13/32 13/16 1/2 -0613 V00-08 681-0613 V81-0613 54 19
12 1/2 13/16 1/2 -0813 V00-10 681-0813 V81-0813 57 19
12 1/2 1 5/8 -0816 V00-10 681-0816 V81-0816 61 20
16 5/8 1 5/8 -1016 V00-12 681-1016 V81-1016 61 20
16 5/8 1.3/16 3/4 -1019 V00-12 681-1019 V81-1019 65 23
22 7/8 1.7/16 1 -1423 V00-16 681-1423 V81-1423 70 25

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V Series Field Attachable Couplings
NON-SKIVE
For RYCO Hose Series RQP5 and T5 all sizes.

ORFS 682 V82

Intro
O RING FACE SEAL

HOSE SIZE THREAD TUBE DASH V00 ORFS FEMALE

Hose
ACTUAL ID SIZE SIZE SIZE FERRULE 90º TUBE BEND

DN inch inch inch PART NO INSERT COUPLING CA DL


5 3/16 9/16 1/4 -0309 V00-04 682-0309 V82-0309 35 25
6 1/4 9/16 1/4 -0409 V00-05 682-0409 V82-0409 35 25
6 1/4 11/16 3/8 -0411 V00-05 682-0411 V82-0411 40 31
8 5/16 11/16 3/8 -0511 V00-06 682-0511 V82-0511 40 31

Couplings
10 13/32 11/16 3/8 -0611 V00-08 682-0611 V82-0611 41 31
10 13/32 13/16 1/2 -0613 V00-08 682-0613 V82-0613 46 38
12 1/2 13/16 1/2 -0813 V00-10 682-0813 V82-0813 50 38
12 1/2 1 5/8 -0816 V00-10 682-0816 V82-0816 54 43
16 5/8 1 5/8 -1016 V00-12 682-1016 V82-1016 55 43
16 5/8 1.3/16 3/4 -1019 V00-12 682-1019 V82-1019 59 49
22 7/8 1.7/16 1 -1423 V00-16 682-1423 V82-1423 64 55

Adaptors
ORFS 683 V83

O RING FACE SEAL

Accessories
HOSE SIZE THREAD TUBE DASH V00 ORFS FEMALE
ACTUAL ID SIZE SIZE SIZE FERRULE 90º LONG TUBE BEND

DN inch inch inch PART NO INSERT COUPLING CA DL


5 3/16 9/16 1/4 -0309 V00-04 683-0309 V83-0309 35 46
6 1/4 9/16 1/4 -0409 V00-05 683-0409 V83-0409 35 46
6 1/4 11/16 3/8 -0411 V00-05 683-0411 V83-0411 40 57
8 5/16 11/16 3/8 -0511 V00-06 683-0511 V83-0511 40 57
Filters

10 13/32 11/16 3/8 -0611 V00-08 683-0611 V83-0611 41 57


10 13/32 13/16 1/2 -0613 V00-08 683-0613 V83-0613 46 65
12 1/2 13/16 1/2 -0813 V00-10 683-0813 V83-0813 50 65
12 1/2 1 5/8 -0816 V00-10 683-0816 V83-0816 54 70
16 5/8 1 5/8 -1016 V00-12 683-1016 V83-1016 55 70
16 5/8 1.3/16 3/4 -1019 V00-12 683-1019 V83-1019 59 79
Technical

22 7/8 1.7/16 1 -1423 V00-16 683-1423 V83-1423 64 89

C O N N E C T I N G P A R T N E R S H I P S Page 197
V Series Field Attachable Couplings
NON-SKIVE
For RYCO Hose Series RQP5 and T5 all sizes.

SAE 653 V53

45º FLARE

HOSE SIZE THREAD TUBE DASH V00


ACTUAL ID SIZE SIZE SIZE FERRULE SAE MALE

DN inch inch inch PART NO INSERT COUPLING CA


5 3/16 7/16 1/4 -0307 V00-04
6 1/4 7/16 1/4 -0407 V00-05
6 1/4 1/2 5/16 -0408 V00-05
8 5/16 5/8 3/8 -0510 V00-06 653-0510 V53-0510 34
10 13/32 5/8 3/8 -0610 V00-08 653-0610 V53-0610 34
10 13/32 3/4 1/2 -0612 V00-08
12 1/2 7/8 5/8 -0814 V00-10
16 5/8 1.1/16 3/4 -1017 V00-12

SAE 654 V54

45º FLARE

HOSE SIZE THREAD TUBE DASH V00


ACTUAL ID SIZE SIZE SIZE FERRULE SAE FEMALE

DN inch inch inch PART NO INSERT COUPLING CA


5 3/16 7/16 1/4 -0307 V00-04 654-0307 V54-0307 23
6 1/4 7/16 1/4 -0407 V00-05 654-0407 V54-0407 25
6 1/4 1/2 5/16 -0408 V00-05 654-0408 V54-0408 25
8 5/16 5/8 3/8 -0510 V00-06 654-0510 V54-0510 27
10 13/32 5/8 3/8 -0610 V00-08 654-0610 V54-0610 27
10 13/32 3/4 1/2 -0612 V00-08 654-0612 V54-0612 30
12 1/2 7/8 5/8 -0814 V00-10 654-0814 V54-0814 32
16 5/8 1.1/16 3/4 -1017 V00-12 654-1017 V54-1017 36

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V Series Field Attachable Couplings
NON-SKIVE
For RYCO Hose Series RQP5 and T5 all sizes.

SAE 655 V55

Intro
45º FLARE

HOSE SIZE THREAD TUBE DASH V00 SAE FEMALE

Hose
ACTUAL ID SIZE SIZE SIZE FERRULE 45º TUBE BEND

DN inch inch inch PART NO INSERT COUPLING CA DL


5 3/16 7/16 1/4 -0307 V00-04 655-0307 V55-0307 44 16
8 5/16 5/8 3/8 -0510 V00-06 655-0510 V55-0510 51 18
10 13/32 5/8 3/8 -0610 V00-08

Couplings
SAE 656 V56

45º FLARE

Adaptors
HOSE SIZE THREAD TUBE DASH V00 SAE FEMALE
ACTUAL ID SIZE SIZE SIZE FERRULE 90º TUBE BEND

DN inch inch inch PART NO INSERT COUPLING CA DL


5 3/16 7/16 1/4 -0307 V00-04 656-0307 V56-0307 33 29
8 5/16 5/8 3/8 -0510 V00-06 656-0510 V56-0510 41 34
10 13/32 5/8 3/8 -0610 V00-08 656-0610 V56-0610 41 34

Accessories
SAE 674 V74

INVERTED
MALE FLARE
Filters

HOSE SIZE THREAD TUBE DASH V00


ACTUAL ID SIZE SIZE SIZE FERRULE SAE INVERTED MALE FLARE

DN inch inch inch PART NO INSERT COUPLING CA


6 1/4 7/16 1/4 -0407 V00-05 674-0407 V74-0407 46
8 5/16 5/8 3/8 -0510 V00-06 674-0510 V74-0510 47
10 13/32 5/8 3/8 -0610 V00-08 674-0610 V74-0610 48
Technical

10 13/32 11/16 7/16 -0611 V00-08 674-0611 V74-0611 51

H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 199
V Series Field Attachable Couplings
NON-SKIVE
For RYCO Hose Series RQP5 and T5 all sizes.

SAE 675 V75

INVERTED
MALE FLARE

HOSE SIZE THREAD TUBE DASH V00 SAE INVERTED MALE FLARE
ACTUAL ID SIZE SIZE SIZE FERRULE 45º TUBE BEND

DN inch inch inch PART NO INSERT COUPLING CA DL


6 1/4 7/16 1/4 -0407 V00-05
8 5/16 5/8 3/8 -0510 V00-06 675-0510 V75-0510 80 23
10 13/32 5/8 3/8 -0610 V00-08 675-0610 V75-0610 80 23

SAE 677 V77

INVERTED
MALE FLARE

HOSE SIZE THREAD TUBE DASH V00 SAE INVERTED MALE FLARE
ACTUAL ID SIZE SIZE SIZE FERRULE 90º TUBE BEND

DN inch inch inch PART NO INSERT COUPLING CA DL


6 1/4 7/16 1/4 -0407 V00-05 677-0407 V77-0407 49 38
8 5/16 5/8 3/8 -0510 V00-06 677-0510 V77-0510 62 50
10 13/32 5/8 3/8 -0610 V00-08 677-0610 V77-0610 62 50

Page 200 QQUUAAL L I I TT YY HH O


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V Series Field Attachable Couplings
NON-SKIVE
For RYCO Hose Series RQP5 and T5 all sizes.

SALVAGE 623 V23

Intro
TUBE WELD

HOSE SIZE DASH V00

Hose
ACTUAL ID A SIZE FERRULE SALVAGE (LIFESAVER)

DN inch inch PART NO INSERT COUPLING CA


5 3/16 1/4 -0304 V00-04 623-0304 V23-0304 22
6 1/4 3/8 -0406 V00-05 623-0406 V23-0406 24
8 5/16 3/8 -0506 V00-06 623-0506 V23-0506 25
10 13/32 3/8 -0606 V00-08 623-0606 V23-0606 25

Couplings
10 13/32 1/2 -0608 V00-08 623-0608 V23-0608 25
12 1/2 5/8 -0810 V00-10 623-0810 V23-0810 29
16 5/8 3/4 -1012 V00-12 623-1012 V23-1012 29
22 7/8 1 -1416 V00-16 623-1416 V23-1416 32
28 1.1/8 1.1/4 -1820 V00-20 623-1820 V23-1820 41

Adaptors
UNO (O RING BOSS) 620 V20

O RING SUPPLIED

Accessories
HOSE SIZE THREAD TUBE DASH V00 UN O RING MALE
ACTUAL ID SIZE SIZE SIZE FERRULE (O RING BOSS)

DN inch inch inch PART NO INSERT COUPLING CA


6 1/4 9/16 3/8 -0409 V00-05 620-0409 V20-0409 27
10 13/32 9/16 3/8 -0609 V00-08 620-0609 V20-0609 28
10 13/32 3/4 1/2 -0612 V00-08 620-0612 V20-0612 31
12 1/2 3/4 1/2 -0812 V00-10 620-0812 V20-0812 33
Filters

12 1/2 7/8 5/8 -0814 V00-10 620-0814 V20-0814 35


12 1/2 1.1/16 3/4 -0817 V00-10 620-0817 V20-0817 39
16 5/8 1.1/16 3/4 -1017 V00-12 620-1017 V20-1017 39
Technical

C O N N E C T I N G P A R T N E R S H I P S Page 201
Field Attachable Ferrules for 600 Series Inserts

The RYCO Field Attachable system consists of six ferrule styles, each specific to a hose type, and one common insert.
Field attachable inserts and ferrules can be ordered individually, or as a complete coupling for specific hose types.

V00 Series Couplings for T5 Hose Series are shown on pages 190 to 201.
600 Series Inserts, for use with A00, B00, K00, L00 and 400 Series Ferrules, are shown on pages 204 to 219.

FERRULES A00 B00 K00 L00 400

ONE WIRE TWO WIRE ONE WIRE TWO WIRE TWO


BRAID BRAID BRAID BRAID TEXTILE
SUITS RYCO HOSE TYPE SKIVE SKIVE NON-SKIVE NON-SKIVE BRAID
RYCO RYCO
RYCO RYCO T1A, T1D, T1F T2A, T2D, RYCO
SUITS RYCO HOSE SERIES AS1D AS2D RQG1, RQP1 TXA2D, RQP2 M2, M2G

USE CA CA CA CA CA
HOSE SIZE INSERT Adj. Adj. Adj. Adj. Adj.
DN inch Dash SERIES PART NO mm PART NO mm PART NO mm PART NO mm PART NO mm
5 3/16 -03 600-03
6 1/4 -04 600-04 A00-04 -3 B00-04 -3 K00-04 0 L00-04 0 400-04 0
10 3/8 -06 600-06 A00-06 0 B00-06 -1 K00-06 0 L00-06 0 400-06 0
12 1/2 -08 600-08 A00-08 +3 B00-08 0 K00-08 +3 L00-08 0 400-08 0
16 5/8 -10 600-10 B00-10 +1 K00-10 +1 L00-10 0
19 3/4 -12 600-12 A00-12 0 B00-12 0 K00-12 +2 L00-12 0 400-12 0
25 1 -16 600-16 A00-16 -4 B00-16 -2 K00-16 0 L00-16 0 400-16 -2
31 1.1/4 -20 600-20 A00-20 -2 B00-20 -4 L00-20 0
38 1.1/2 -24 600-24 A00-24 +2 B00-24 0
51 2 -32 600-32 A00-32 0 B00-32 0

Page 202 QQUUAAL L I I TT YY HH O


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How To Order RYCO Field Attachable Couplings

All Series (except V Series)


Field Attachable Inserts and Ferrules can be ordered individually, or as complete Couplings.
Each Ferrule Series is specific to a hose type as detailed on the previous page.
For all Series, except V Series*, the following method is used:

Intro
Example 1 To order 1/2” NPT male Insert and Ferrule for 1/2” two wire non-skive hose (T2A).
(a) Individually Order Insert 609-0808 (600 Series). See NPT 600 Series Inserts on page 208.
Order Ferrule L00-08.
L00 Series Ferrules are used on T2A hose; see table on the previous page, or
table for Matched Couplings for T2A on page 31.
Dash Size -08 part of L00-08 comes from 1/2” hose = 8/16” = -08; or from the tables.
(b) Complete Coupling Order L09-0808.
Simply replace the first character of the Insert part number with the first character of the

Hose
Ferrule part number.
(replace 6 with L) = 609-0808  L09-0808

609-0808 Insert plus L00-08 Ferrule equals L09-0808 complete Coupling

Couplings
Example 2 To order 3/4”-16 JIC female Insert and Ferrule for 3/8” RQP1 series hose.
(a) Individually Order Insert 604-0612 (600 Series). See JIC 600 Series Inserts on page 209.
Order Ferrule K00-06.
K00 Series Ferrules are used on RQP1 hose; see table on previous page,
table for Matched Couplings for RQP1 on page 50.
Dash Size -06 part of K00-06 comes from 3/8” hose = 6/16” = -06; or from the tables.
(b) Complete Coupling Order K04-0612.
Simply replace the first character of the Insert part number with the first character of the

Adaptors
Ferrule part number.
(replace 6 with K) = 604-0612  K04-0612

604-0612 Insert plus K00-06 Ferrule equals K04-0612 complete Coupling

Accessories
* See pages 188 and 189 for How To Order RYCO V00 Series Field Attachable Couplings for RQP5 and T5 Series Hose.

Cut-Off Allowance (CA) Dimensions for Field Attachables


Due to differences in Ferrule design, many Cut-Off Allowance (CA) dimensions vary between each Ferrule Series for the same
matched Insert/Hose size.
The Cut-Off Allowance (CA) dimensions published in “600 Series Field Attachable Inserts” section allow for the Ferrule being
eased back 5/8 of a turn after the hose has bottomed in the ferrule, as per “Field Attachable Assembly Instructions” (ease back
Filters

between 1/2 and 3/4 of a turn).


The Cut-Off Allowance (CA) values for 600 Series Inserts, published in the tables on pages 204 to 219 are:
1. Up to and including -20 Size; the CA is for L00 Series (the most popular series)
2. For -24 and -32 Size; the CA is for B00 Series.
To determine the correct Cut-Off Allowance (CA) for other Ferrule Series, use the published figure from pages 204 to 219, and
adjust by the CA Adjustment dimension listed in the table on the previous page.
EXAMPLE: Determine the Cut-Off Allowance (CA) for K09-0808.
Technical

From table on page 208, Cut-Off Allowance (CA) for 609-0808 (L09-0808) is 42 mm.
From the table on the previous page, adjustment for K00 Series in -08 size is “add 3 mm”.
Cut-Off Allowance (CA) for K09-0808 = 42 mm + 3 mm = 45 mm.
If the hose assembly length is critical, when calculating the Cut Length of hose, you must also allow for an increase in length of
hose when the coupling is attached, due to compression within the coupling; see page 393.
For further information about Hose Assemblies and Cut-Off Allowances (CA), see pages 392 to 398 of the Technical Section.
* For Cut-Off Allowances (CA), and V Series Couplings, refer to pages 188 to 201.

H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 203
600 Series Field Attachable Inserts
Field Attachable Inserts for RYCO Hose Series T1A, T2A, T1D, T2D, TXA2D, RQG1, RQP1, RQP2, T1F, M2, M2G.
For V00 Series for RQP5 and T5 Hose Series, see pages 188 to 201.
600 Series Inserts are used with NON-SKIVE Ferrules K00, L00, V00, 400 Series; and SKIVE Ferrules A00, B00 Series.

BSP 601 602

60º SEAT

THREAD DASH
HOSE SIZE SIZE SIZE BSPT MALE BSPP FEMALE

DN inch inch PART NO CA PART NO CA


6 1/4 1/8 -0402 601-0402 31 602-0402 31
6 1/4 1/4 -0404 601-0404 35 602-0404 31
6 1/4 3/8 -0406 601-0406 35 602-0406 33
10 3/8 1/8 -0602 601-0602 28
10 3/8 1/4 -0604 601-0604 32 602-0604 28
10 3/8 3/8 -0606 601-0606 32 602-0606 31
10 3/8 1/2 -0608 601-0608 38 602-0608 33
12 1/2 1/4 -0804 601-0804 37
12 1/2 3/8 -0806 601-0806 37 602-0806 35
12 1/2 1/2 -0808 601-0808 42 602-0808 36
12 1/2 5/8 -0810
12 1/2 3/4 -0812 602-0812 36
16 5/8 1/2 -1008 601-1008 45
16 5/8 5/8 -1010 601-1010 45 602-1010 38
16 5/8 3/4 -1012 601-1012 44 602-1012 40
19 3/4 1/2 -1208
19 3/4 3/4 -1212 601-1212 46 602-1212 38
19 3/4 1 -1216 601-1216 50 602-1216 42
25 1 1 -1616 601-1616 55 602-1616 46
31 1.1/4 1.1/4 -2020 601-2020 60 602-2020 53
38 1.1/2 1.1/2 -2424 601-2424 56 602-2424 46
51 2 2 -3232 601-3232 66 602-3232 62

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600 Series Field Attachable Inserts
Field Attachable Inserts for RYCO Hose Series T1A, T2A, T1D, T2D, TXA2D, RQG1, RQP1, RQP2, T1F, M2, M2G.
For V00 Series for RQP5 and T5 Hose Series, see pages 188 to 201.
600 Series Inserts are used with NON-SKIVE Ferrules K00, L00, V00, 400 Series; and SKIVE Ferrules A00, B00 Series.

Intro
BSP 632 634

60º SEAT

Hose
BSPT MALE
THREAD DASH BSPT MALE SWIVEL
HOSE SIZE SIZE SIZE SWIVEL 90º ELBOW

DN inch inch PART NO CA PART NO CA DL


10 3/8 3/8 -0606 632-0606 50 634-0606 24 41

Couplings
10 3/8 1/2 -0608 632-0608 54 634-0608 24 45
12 1/2 1/2 -0808 632-0808 57 634-0808 32 47
19 3/4 3/4 -1212 632-1212 60
These “Live Swivel” 632 and 634 Series Inserts are for Maximum Working Pressure:
350 bar (5100 psi) -06 Hose Size
280 bar (4060 psi) -08 & -12 Hose Size
Their swivel capability is to allow easy installation and orientation and avoid twisting of hose.
They are not designed for continuous rotation or continuous movement.

Adaptors
BSP 602F 605F

SPECIAL SEATS

Accessories
BSPP FEMALE
THREAD DASH BSPP FEMALE FLAT FACE
HOSE SIZE SIZE SIZE FLAT FACE 90º ELBOW

DN inch inch PART NO CA PART NO CA DL


6 1/4 1/4 -0404 602F-0404 28
10 3/8 3/8 -0606 602F-0606 28
10 3/8 1/2 -0608 602F-0608 29 605F-0608 24 21
Filters

12 1/2 1/2 -0808 602F-0808 32


12 1/2 3/4 -0812 602F-0812 32
19 3/4 3/4 -1212 602F-1212 34
25 1 1 -1616
Technical

C O N N E C T I N G P A R T N E R S H I P S Page 205
600 Series Field Attachable Inserts
Field Attachable Inserts for RYCO Hose Series T1A, T2A, T1D, T2D, TXA2D, RQG1, RQP1, RQP2, T1F, M2, M2G.
For V00 Series for RQP5 and T5 Hose Series, see pages 188 to 201.
600 Series Inserts are used with NON-SKIVE Ferrules K00, L00, V00, 400 Series; and SKIVE Ferrules A00, B00 Series.

BSP 612 631

SPECIAL SEATS

BSPP FEMALE
THREAD DASH BSPP FEMALE 60º CONCAVE SEAT (JIS)
HOSE SIZE SIZE SIZE 60º CONCAVE SEAT (JIS) 90º TUBE BEND

DN inch inch PART NO CA PART NO CA DL Please note:


6 1/4 1/4 -0404 612-0404 31 These 612 and 631 Series
10 3/8 3/8 -0606 612-0606 29 631-0606 40 37 inserts are also listed in the JIS
section on page 211.
10 3/8 1/2 -0608
12 1/2 1/2 -0808 612-0808 33
12 1/2 3/4 -0812
19 3/4 3/4 -1212 612-1212 36
25 1 1 -1616 612-1616 43

BSP 606 605

60º SEAT

THREAD DASH BSPP FEMALE BSPP FEMALE


HOSE SIZE SIZE SIZE 45º ELBOW 90º ELBOW

DN inch inch PART NO CA DL PART NO CA DL


6 1/4 1/4 -0404 606-0404 40 15 605-0404 27 20
6 1/4 3/8 -0406 605-0406 26 22
10 3/8 3/8 -0606 606-0606 39 15 605-0606 24 23
10 3/8 1/2 -0608 605-0608 24 25
12 1/2 1/2 -0808 606-0808 48 16 605-0808 32 26
16 5/8 5/8 -1010 606-1010 50 17 605-1010 35 28
19 3/4 3/4 -1212 606-1212 48 16 605-1212 32 29
25 1 1 -1616 606-1616 60 19 605-1616 39 35
31 1.1/4 1.1/4 -2020 606-2020 65 24 605-2020 43 43
38 1.1/2 1.1/2 -2424 606-2424 72 29 605-2424 50 49
51 2 2 -3232 606-3232 85 32 605-3232 56 61

Page 206 QQUUAAL L I I TT YY HH O


OS E A
ANN DD FF I I TT TTI INNGGS S
600 Series Field Attachable Inserts
Field Attachable Inserts for RYCO Hose Series T1A, T2A, T1D, T2D, TXA2D, RQG1, RQP1, RQP2, T1F, M2, M2G.
For V00 Series for RQP5 and T5 Hose Series, see pages 188 to 201.
600 Series Inserts are used with NON-SKIVE Ferrules K00, L00, V00, 400 Series; and SKIVE Ferrules A00, B00 Series.

Intro
BSP 627 626 621

60º SEAT

Hose
THREAD DASH BSPP FEMALE BSPP FEMALE BSPP FEMALE
HOSE SIZE SIZE SIZE 45˚ TUBE BEND 90˚ TUBE BEND 90˚ LONG TUBE BEND

DN inch inch PART NO CA DL PART NO CA DL PART NO CA DL


6 1/4 1/4 -0404 627-0404 54 19 626-0404 43 35 621-0404 43 61

Couplings
6 1/4 3/8 -0406
10 3/8 3/8 -0606 627-0606 52 21 626-0606 40 37 621-0606 40 63
10 3/8 1/2 -0608 626-0608 45 44
12 1/2 1/2 -0808 627-0808 61 23 626-0808 49 44 621-0808 49 71
12 1/2 5/8 -0810 626-0810 54 47 621-0810 54 74
16 5/8 5/8 -1010 627-1010 66 23 626-1010 56 47 621-1010 56 74
16 5/8 3/4 -1012
19 3/4 3/4 -1212 627-1212 69 26 626-1212 60 53 621-1212 60 84

Adaptors
25 1 1 -1616 627-1616 88 32 626-1616 78 68 621-1616 78 102
31 1.1/4 1.1/4 -2020 627-2020 101 37 626-2020 93 80 621-2020 93 120
38 1.1/2 1.1/2 -2424
51 2 2 -3232 627-3232 131 49 626-3232 126 114

Accessories
Filters
Technical

H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 207
600 Series Field Attachable Inserts
Field Attachable Inserts for RYCO Hose Series T1A, T2A, T1D, T2D, TXA2D, RQG1, RQP1, RQP2, T1F, M2, M2G.
For V00 Series for RQP5 and T5 Hose Series, see pages 188 to 201.
600 Series Inserts are used with NON-SKIVE Ferrules K00, L00, V00, 400 Series; and SKIVE Ferrules A00, B00 Series.

NPT 609 609E 696

60º SEAT

THREAD DASH NPT MALE NPSM FEMALE


HOSE SIZE SIZE SIZE NPT MALE EXTENDED LIVE SWIVEL

DN inch inch PART NO CA PART NO CA PART NO CA


6 1/4 1/8 -0402 609-0402 31
6 1/4 1/4 -0404 609-0404 35 696-0404 50
6 1/4 3/8 -0406 609-0406 35 609E-0406 43
10 3/8 1/4 -0604 609-0604 32 696-0604 46
10 3/8 3/8 -0606 609-0606 32 609E-0606
10 3/8 1/2 -0608 609-0608 38 These “Live Swivel” 696 Series
12 1/2 1/4 -0804 Inserts are for Maximum
Working Pressure:
12 1/2 3/8 -0806 609-0806 37
12 1/2 1/2 0808 609-0808 42 420 bar (6000 psi)
-04 Hose Size
12 1/2 3/4 -0812
350 bar (5100 psi)
16 5/8 1/2 -1008 609-1008 45 -06 Hose Size
16 5/8 5/8 -1010 Their swivel capability is to
16 5/8 3/4 -1012 609-1012 45 allow easy installation and
orientation and avoid twisting
19 3/4 1/2 -1208 609-1208 42 of hose. They are not designed
19 3/4 3/4 -1212 609-1212 42 for continuous rotation or
continuous movement.
19 3/4 1 -1216
25 1 1 -1616 609-1616 55
31 1.1/4 1.1/4 -2020 609-2020 60
38 1.1/2 1.1/2 -2424 609-2424 56
51 2 2 -3232 609-3232 66

GREASE LINE 686M 686

THREAD DASH GREASE LINE GREASE LINE


HOSE SIZE SIZE SIZE MALE FIXED FEMALE

DN inch inch PART NO CA PART NO CA


6 1/4 1/2x27 TPI -0408 686M-0408 32 686-0408 32
10 3/8 1/2x27 TPI -0608 686-0608 29

Page 208 QQUUAAL L I I TT YY HH O


OS E A
ANN DD FF I I TT TTI INNGGS S
600 Series Field Attachable Inserts
Field Attachable Inserts for RYCO Hose Series T1A, T2A, T1D, T2D, TXA2D, RQG1, RQP1, RQP2, T1F, M2, M2G.
For V00 Series for RQP5 and T5 Hose Series, see pages 188 to 201.
600 Series Inserts are used with NON-SKIVE Ferrules K00, L00, V00, 400 Series; and SKIVE Ferrules A00, B00 Series.

Intro
JIC 603 604 608 607

37º FLARE

Hose
THREAD TUBE DASH JIC FEMALE JIC FEMALE
HOSE SIZE SIZE SIZE SIZE JIC MALE JIC FEMALE 45º ELBOW 90º ELBOW

DN inch inch inch PART NO CA PART NO CA PART NO CA DL PART NO CA DL


6 1/4 7/16 1/4 -0407 603-0407 35 604-0407 29 608-0407 38 14 607-0407 27 18

Couplings
6 1/4 1/2 5/16 -0408 603-0408 35 604-0408 29 608-0408 38 14 607-0408 27 18
6 1/4 9/16 3/8 -0409 603-0409 35 604-0409 29 608-0409 38 14 607-0409 27 18
6 1/4 3/4 1/2 -0412 603-0412 39 604-0412 31
10 3/8 7/16 1/4 -0607 604-0607 26 607-0607 26 19
10 3/8 1/2 5/16 -0608 604-0608 26
10 3/8 9/16 3/8 -0609 603-0609 32 604-0609 26 608-0609 36 12 607-0609 24 20
10 3/8 3/4 1/2 -0612 603-0612 36 604-0612 29 608-0612 37 13 607-0612 24 21
10 3/8 7/8 5/8 -0614 603-0614 38 604-0614 30

Adaptors
12 1/2 9/16 3/8 -0809 604-0809 31
12 1/2 3/4 1/2 -0812 603-0812 39 604-0812 32 608-0812 46 15 607-0812 32 22
12 1/2 7/8 5/8 -0814 603-0814 41 604-0814 33 608-0814 46 13 607-0814 32 23
12 1/2 1.1/16 3/4 -0817 603-0817 46 604-0817 36 608-0817 48 15 607-0817 32 25
16 5/8 7/8 5/8 -1014 603-1014 45 604-1014 36 608-1014 49 19 607-1014 33 27
16 5/8 1.1/16 3/4 -1017 603-1017 48 604-1017 38 608-1017 48 14 607-1017 33 28

Accessories
19 3/4 7/8 5/8 -1214 604-1214 36
19 3/4 1.1/16 3/4 -1217 603-1217 46 604-1217 36 608-1217 48 15 607-1217 32 28
19 3/4 1.3/16 7/8 -1219 603-1219 47 604-1219 38 607-1219 31 28
19 3/4 1.5/16 1 -1221 603-1221 49 604-1221 39
25 1 1.1/16 3/4 -1617 603-1617 52 604-1617 43
25 1 1.5/16 1 -1621 603-1621 53 604-1621 43 608-1621 58 18 607-1621 39 32
25 1 1.5/8 1.1/4 -1626 603-1626 56 604-1626 44
31 1.1/4 1.5/8 1.1/4 -2026 603-2026 60 604-2026 49 608-2026 62 21 607-2026 43 37
38 1.1/2 1.7/8 1.1/2 -2430 604-2430 50
Filters

51 2 2.1/2 2 -3240 604-3240 61


Technical

C O N N E C T I N G P A R T N E R S H I P S Page 209
600 Series Field Attachable Inserts
Field Attachable Inserts for RYCO Hose Series T1A, T2A, T1D, T2D, TXA2D, RQG1, RQP1, RQP2, T1F, M2, M2G.
For V00 Series for RQP5 and T5 Hose Series, see pages 188 to 201.
600 Series Inserts are used with NON-SKIVE Ferrules K00, L00, V00, 400 Series; and SKIVE Ferrules A00, B00 Series.

JIC 625 624 628

37º FLARE

THREAD TUBE DASH JIC FEMALE JIC FEMALE JIC FEMALE


HOSE SIZE SIZE SIZE SIZE 45˚ TUBE BEND 90˚ TUBE BEND 90˚ LONG BEND

DN inch inch inch PART NO CA DL PART NO CA DL PART NO CA DL


6 1/4 7/16 1/4 -0407 625-0407 53 18 624-0407 43 33 628-0407 43 59
6 1/4 1/2 5/16 -0408 625-0408 53 18 624-0408 43 33 628-0408 43 59
6 1/4 9/16 3/8 -0409 625-0409 53 18 624-0409 43 34 628-0409 43 60
6 1/4 3/4 1/2 -0412
10 3/8 7/16 1/4 -0607
10 3/8 1/2 5/16 -0608
10 3/8 9/16 3/8 -0609 625-0609 50 18 624-0609 40 34 628-0609 40 60
10 3/8 3/4 1/2 -0612 625-0612 54 20 624-0612 45 40 628-0612 45 67
10 3/8 7/8 5/8 -0614
12 1/2 9/16 3/8 -0809
12 1/2 3/4 1/2 -0812 625-0812 59 20 624-0812 49 40 628-0812 49 67
12 1/2 7/8 5/8 -0814 625-0814 63 23 624-0814 54 46 628-0814 54 74
12 1/2 1.1/16 3/4 -0817
16 5/8 7/8 5/8 -1014 625-1014 65 24 624-1014 56 46 628-1014 56 74
16 5/8 1.1/16 3/4 -1017 625-1017 69 25 624-1017 61 52 628-1017 61 82
19 3/4 7/8 5/8 -1214
19 3/4 1.1/16 3/4 -1217 625-1217 68 25 624-1217 60 52 628-1217 60 82
19 3/4 1.3/16 7/8 -1219 625-1219 68 25 624-1219 60 52
19 3/4 1.5/16 1 -1221 625-1221 81 30 624-1221 74 65
25 1 1.1/16 3/4 -1617 624-1617 78 64
25 1 1.5/16 1 -1621 625-1621 86 30 624-1621 78 67 628-1621 78 101
25 1 1.5/8 1.1/4 -1626
31 1.1/4 1.5/8 1.1/4 -2026 625-2026 98 33 624-2026 93 75 628-2026 93 116
38 1.1/2 1.7/8 1.1/2 -2430 625-2430 104 40 628-2430 98 139
51 2 2.1/2 2 -3240

Page 210 QQUUAAL L I I TT YY HH O


OS E A
ANN DD FF I I TT TTI INNGGS S
600 Series Field Attachable Inserts
Field Attachable Inserts for RYCO Hose Series T1A, T2A, T1D, T2D, TXA2D, RQG1, RQP1, RQP2, T1F, M2, M2G.
For V00 Series for RQP5 and T5 Hose Series, see pages 188 to 201.
600 Series Inserts are used with NON-SKIVE Ferrules K00, L00, V00, 400 Series; and SKIVE Ferrules A00, B00 Series.

Intro
JIS 612 631

JAPANESE INDUSTRIAL
STANDARD (JIS)

Hose
BSPP THREAD FORM
60º CONCAVE SEAT

BSPP FEMALE
THREAD DASH BSPP FEMALE 60º CONCAVE SEAT (JIS)
HOSE SIZE SIZE SIZE 60º CONCAVE SEAT (JIS) 90º TUBE BEND

DN inch inch PART NO CA PART NO CA DL Please note:


These 612 and 631 Series inserts
6 1/4 1/4 -0404 612-0404 31

Couplings
are also listed in the BSP section
10 3/8 3/8 -0606 612-0606 29 631-0606 40 37 on page 206.
10 3/8 1/2 -0608
12 1/2 1/2 -0808 612-0808 33
12 1/2 3/4 -0812
19 3/4 3/4 -1212 612-1212 36
25 1 1 -1616 612-1616 43

Adaptors
JIS 668

JAPANESE INDUSTRIAL
STANDARD (JIS)

"KOMATSU"
METRIC THREAD FORM

Accessories
60º CONCAVE SEAT

METRIC FEMALE
THREAD DASH 60 CONCAVE SEAT
HOSE SIZE SIZE SIZE (JIS)
DN inch mm PART NO CA Please note:
These 668 Series inserts are
6 1/4 14x1,5 -0414 668-0414 33 also listed in the METRIC
10 3/8 18x1,5 -0618 668-0618 27 section on page 213.
10 3/8 22x1,5 -0622 668-0622 30
12 1/2 22x1,5 -0822 668-0822 33
Filters

12 1/2 24x1,5 -0824 668-0824 33


16 5/8 24x1,5 -1024 668-1024 37
16 5/8 30x1,5 -1030 668-1030 37
19 3/4 24x1,5 -1224 668-1224 36
19 3/4 30x1,5 -1230 668-1230 36
19 3/4 33x1,5 -1233 668-1233 39
Technical

25 1 33x1,5 -1633 668-1633 41

H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 211
600 Series Field Attachable Inserts
Field Attachable Inserts for RYCO Hose Series T1A, T2A, T1D, T2D, TXA2D, RQG1, RQP1, RQP2, T1F, M2, M2G.
For V00 Series for RQP5 and T5 Hose Series, see pages 188 to 201.
600 Series Inserts are used with NON-SKIVE Ferrules K00, L00, V00, 400 Series; and SKIVE Ferrules A00, B00 Series.

METRIC 665 660


DKL
METRIC (LIGHT)

RYCO DKL Female Swivels up to


M26 size have Multiseal DKL 24º
and DKM 60º Cone. M30 and over
have DKL 24º Cone only.

THREAD TUBE DASH DKL MALE DKL FEMALE


HOSE SIZE SIZE SIZE SIZE 24º CONE 24º/60º CONE

DN inch mm mm PART NO CA PART NO CA


6 1/4 12x1,5 6 -0412 665-0412 31 660-0412 34
6 1/4 14x1,5 8 -0414 665-0414 31 660-0414 34
6 1/4 16x1,5 10 -0416 660-0416 35
10 3/8 16x1,5 10 -0616 665-0616 29 660-0616 32
10 3/8 18x1,5 12 -0618 665-0618 29 660-0618 34
12 1/2 18x1,5 12 -0818 665-0818 33
12 1/2 22x1,5 15 -0822 665-0822 34 660-0822 38
12 1/2 26x1,5 18 -0826 655-0826 34 660-0826 39
16 5/8 26x1,5 18 -1026 655-1026 36 660-1026 43
19 3/4 30x2,0 22 -1230 655-1230 35 660-1230 43
25 1 36x2,0 28 -1636 655-1636 43 660-1636 47
31 1.1/4 45x2,0 35 -2045

METRIC 666 667


DKL
METRIC (LIGHT)

RYCO DKL Female Swivels up to


M26 size have Multiseal DKL 24º
and DKM 60º Cone. M30 and over
have DKL 24º Cone only.

DKL FEMALE DKL FEMALE


THREAD TUBE DASH 24º/60º CONE 24º/60º CONE
HOSE SIZE SIZE SIZE SIZE 45º TUBE BEND 90º TUBE BEND

DN inch mm mm PART NO CA DL PART NO CA DL


6 1/4 12x1,5 6 -0412 666-0412 53 20 667-0412 39 34
6 1/4 14x1,5 8 -0414 666-0414 56 21 667-0414 43 38
10 3/8 16x1,5 10 -0616 666-0616 55 24 667-0616 40 42
10 3/8 18x1,5 12 -0618 666-0618 57 23 667-0618 45 44
12 1/2 18x1,5 12 -0818
12 1/2 22x1,5 15 -0822 666-0822 66 26 667-0822 54 50
12 1/2 26x1,5 18 -0826 666-0826 68 28 667-0826 54 54
16 5/8 26x1,5 18 -1026 666-1026 70 28 667-1026 56 54
19 3/4 30x2,0 22 -1230 666-1230 72 29 667-1230 60 58
25 1 36x2,0 28 -1636 666-1636 90 35 667-1636 78 71
31 1.1/4 45x2,0 35 -2045

Page 212 QQUUAAL L I I TT YY HH O


OS E A
ANN DD FF I I TT TTI INNGGS S
600 Series Field Attachable Inserts
Field Attachable Inserts for RYCO Hose Series T1A, T2A, T1D, T2D, TXA2D, RQG1, RQP1, RQP2, T1F, M2, M2G.
For V00 Series for RQP5 and T5 Hose Series, see pages 188 to 201.
600 Series Inserts are used with NON-SKIVE Ferrules K00, L00, V00, 400 Series; and SKIVE Ferrules A00, B00 Series.

Intro
METRIC 663 671 672

DKS/DKOS
METRIC O RING (HEAVY)

24º CONE

Hose
DKOS FEMALE
THREAD TUBE DASH DKS MALE DKOS FEMALE 24º CONE
HOSE SIZE SIZE SIZE SIZE 24º CONE 24º CONE 45º TUBE BEND

DN inch mm mm PART NO CA PART NO CA PART NO CA DL


6 1/4 16x1,5 8 -0416 663-0416 33 671-0416 34 672-0416 58 23

Couplings
6 1/4 18x1,5 10 -0418 663-0418 33 671-0418 34 672-0418 58 23
10 3/8 20x1,5 12 -0620 663-0620 29 671-0620 33 672-0620 60 26
10 3/8 22x1,5 14 -0622 663-0622 33 671-0622 36 672-0622 61 27
12 1/2 24x1,5 16 -0824 663-0824 36 671-0824 40 672-0824 70 30
19 3/4 30x2,0 20 -1230 663-1230 40 671-1230 44 672-1230 76 33
19 3/4 36x2,0 25 -1236 663-1236 44 671-1236 47 672-1236 89 38
25 1 42x2,0 30 -1642 663-1642 49 671-1642

Adaptors
31 1.1/4 52x2,0 38 -2052 671-2052

METRIC 673 METRIC 668

DKOS JAPANESE INDUSTRIAL


METRIC O RING (HEAVY) STANDARD (JIS)

Accessories
24º CONE "KOMATSU"
METRIC THREAD FORM
60º CONCAVE SEAT

DKOS FEMALE METRIC FEMALE


THREAD TUBE DASH 24º CONE THREAD DASH 60º CONCAVE SEAT
HOSE SIZE SIZE SIZE SIZE 90º TUBE BEND HOSE SIZE SIZE SIZE (JIS)

DN inch mm mm PART NO CA DL DN inch mm PART NO CA


6 1/4 16x1,5 8 -0416 673-0416 43 41 6 1/4 14x1,5 -0414 668-0414 33
Filters

6 1/4 18x1,5 10 -0418 673-0418 43 41 10 3/8 18x1,5 -0618 668-0618 27


10 3/8 20x1,5 12 -0620 673-0620 45 48 10 3/8 22x1,5 -0622 668-0622 30
10 3/8 22x1,5 14 -0622 673-0622 45 50 12 1/2 22x1,5 -0822 668-0822 33
12 1/2 24x1,5 16 -0824 673-0824 54 56 12 1/2 24x1,5 -0824 668-0824 33
16 5/8 30x2,0 20 -1030 16 5/8 24x1,5 -1024 668-1024 37
19 3/4 30x2,0 20 -1230 673-1230 60 63 16 5/8 30x1,5 -1030 668-1030 37
19 3/4 36x2,0 25 -1236 673-1236 74 76 19 3/4 24x1,5 -1224 668-1224 36
Technical

25 1 42x2,0 30 -1642 19 3/4 30x1,5 -1230 668-1230 36


31 1.1/4 52x2,0 38 -2052 19 3/4 33x1,5 -1233 668-1233 39
25 1 33x1,5 -1633 668-1633 41
Please note:
These 668 Series inserts are also listed in
the JIS section on page 211.

C O N N E C T I N G P A R T N E R S H I P S Page 213
600 Series Field Attachable Inserts
Field Attachable Inserts for RYCO Hose Series T1A, T2A, T1D, T2D, TXA2D, RQG1, RQP1, RQP2, T1F, M2, M2G.
For V00 Series for RQP5 and T5 Hose Series, see pages 188 to 201.
600 Series Inserts are used with NON-SKIVE Ferrules K00, L00, V00, 400 Series; and SKIVE Ferrules A00, B00 Series.

ORFS 680

O RING
FACE SEAL

THREAD TUBE DASH


HOSE SIZE SIZE SIZE SIZE ORFS FEMALE

DN inch inch inch PART NO CA


6 1/4 9/16 1/4 -0409 680-0409 38
6 1/4 11/16 3/8 -0411 680-0411 40
10 3/8 11/16 3/8 -0611 680-0611 36
10 3/8 13/16 1/2 -0613 680-0613 39
12 1/2 13/16 1/2 -0813 680-0813 41
12 1/2 1 5/8 -0816 680-0816 47
16 5/8 1 5/8 -1016 680-1016 49
16 5/8 1.3/16 3/4 -1019 680-1019 52
19 3/4 1.3/16 3/4 -1219 680-1219 50
19 3/4 1.7/16 1 -1223 680-1223 61
25 1 1.7/16 1 -1623 680-1623 65
31 1.1/4 1.11/16 1.1/4 -2027 680-2027 72

ORFS 681 682 683

O RING
FACE SEAL

THREAD TUBE DASH ORFS FEMALE ORFS FEMALE ORFS FEMALE


HOSE SIZE SIZE SIZE SIZE 45˚ TUBE BEND 90˚ TUBE BEND 90˚ LONG BEND

DN inch inch inch PART NO CA DL PART NO CA DL PART NO CA DL


6 1/4 9/16 1/4 -0409 681-0409 47 14 682-0409 39 25 683-0409 39 46
6 1/4 11/16 3/8 -0411 681-0411 51 16 682-0411 43 31 683-0411 43 57
10 3/8 11/16 3/8 -0611 681-0611 48 16 682-0611 40 31 683-0611 40 57
10 3/8 13/16 1/2 -0613 681-0613 53 19 682-0613 45 38 683-0613 45 65
12 1/2 13/16 1/2 -0813 681-0813 57 19 682-0813 49 38 683-0813 49 65
12 1/2 1 5/8 -0816 681-0816 61 20 682-0816 54 43 683-0816 54 70
16 5/8 1 5/8 -1016 681-1016 63 20 682-1016 56 43 683-1016 56 70
16 5/8 1.3/16 3/4 -1019 681-1019 67 23 682-1019 61 49 683-1019 61 79
19 3/4 1.3/16 3/4 -1219 681-1219 66 23 682-1219 60 49 683-1219 60 79
19 3/4 1.7/16 1 -1223 681-1223 79 28 682-1223 74 61 683-1223 74 95
25 1 1.7/16 1 -1623 681-1623 83 28 682-1623 78 61 683-1623 78 95
31 1.1/4 1.11/16 1.1/4 -2027 681-2027 95 30 682-2027 93 71 683-2027 93 111

Page 214 QQUUAAL L I I TT YY HH O


OS E A
ANN DD FF I I TT TTI INNGGS S
600 Series Field Attachable Inserts
Field Attachable Inserts for RYCO Hose Series T1A, T2A, T1D, T2D, TXA2D, RQG1, RQP1, RQP2, T1F, M2, M2G.
For V00 Series for RQP5 and T5 Hose Series, see pages 188 to 201.
600 Series Inserts are used with NON-SKIVE Ferrules K00, L00, V00, 400 Series; and SKIVE Ferrules A00, B00 Series.

Intro
SAE 653 654 658 657

45º FLARE

THREAD TUBE DASH SAE FEMALE SAE FEMALE

Hose
HOSE SIZE SIZE SIZE SIZE SAE MALE SAE FEMALE 45º ELBOW 90º ELBOW

DN inch inch inch PART NO CA PART NO CA PART NO CA DL PART NO CA DL


6 1/4 7/16 1/4 -0407 654-0407 29
6 1/4 1/2 5/16 -0408 654-0408 29
6 1/4 5/8 3/8 -0410 653-0410 37 654-0410 29
10 3/8 1/2 5/16 -0608 653-0608 32 654-0608 26 658-0608 35 10 657-0608 26 19

Couplings
10 3/8 5/8 3/8 -0610 653-0610 33 654-0610 26 658-0610 36 11 657-0610 24 19
10 3/8 3/4 1/2 -0612 654-0612 29
12 1/2 3/4 1/2 -0812 654-0812 32
12 1/2 7/8 5/8 -0814 654-0814 32
19 3/4 1.1/16 3/4 -1217 654-1217 36

SAE 655 656 656L

Adaptors
45º FLARE

THREAD TUBE DASH SAE FEMALE SAE FEMALE SAE FEMALE

Accessories
HOSE SIZE SIZE SIZE SIZE 45˚ TUBE BEND 90˚ TUBE BEND 90˚ LONG TUBE BEND

DN inch inch inch PART NO CA DL PART NO CA DL PART NO CA DL


10 3/8 1/2 5/16 -0608 655-0608 49 18
10 3/8 5/8 3/8 -0610 655-0610 50 18 656-0610 40 34 656L-0610 40 60

SAE 674 678 679


Filters

INVERTED
MALE FLARE

SAE INVERTED SAE INVERTED


THREAD TUBE DASH SAE INVERTED MALE FLARE MALE FLARE
HOSE SIZE SIZE SIZE SIZE MALE FLARE 90º ELBOW 90º EXTENDED ELBOW
Technical

DN inch inch inch PART NO CA PART NO CA DL PART NO CA DL


6 1/4 7/16 1/4 -0407 674-0407 50
10 3/8 5/8 3/8 -0610 674-0610 47 678-0610 26 32 679-0610 26 60
10 3/8 11/16 7/16 -0611 674-0611 50 678-0611 26 36

H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 215
600 Series Field Attachable Inserts
Field Attachable Inserts for RYCO Hose Series T1A, T2A, T1D, T2D, TXA2D, RQG1, RQP1, RQP2, T1F, M2, M2G.
For V00 Series for RQP5 and T5 Hose Series, see pages 188 to 201.
600 Series Inserts are used with NON-SKIVE Ferrules K00, L00, V00, 400 Series; and SKIVE Ferrules A00, B00 Series.

SAE 675 676 677

INVERTED
MALE FLARE

THREAD TUBE DASH SAE INVERTED MALE FLARE SAE INVERTED MALE FLARE SAE INVERTED MALE FLARE
HOSE SIZE SIZE SIZE SIZE 45˚ TUBE BEND 60˚ TUBE BEND 90˚ TUBE BEND

DN inch inch inch PART NO CA DL PART NO CA DL PART NO CA DL


6 1/4 7/16 1/4 -0407 676-0407 72 29 677-0407 53 38
10 3/8 5/8 3/8 -0610 675-0610 79 23 677-0610 61 50
10 3/8 11/16 7/16 -0611

SAE FLANGE 613 615 617


FLANGE OD BELOW
CLAMPS PAGE 281/282
*(5/8 KOMATSU)

O RING NOT SUPPLIED

NOM.
FLANGE DASH CODE 61 FLANGE CODE 61 FLANGE
HOSE SIZE SIZE SIZE CODE 61 FLANGE 45˚ TUBE BEND 90˚ TUBE BEND

DN inch inch PART NO CA PART NO CA DL PART NO CA DL


12 1/2 1/2 -0808 613-0808 52 615-0808 66 19 617-0808 70 40
12 1/2 3/4 -0812 613-0812 52 615-0812 66 19 617-0812 70 40
16 5/8 *5/8 -1010 613-1010 58 615-1010 69 20 617-1010 74 42
19 3/4 3/4 -1212 613-1212 57 615-1212 71 22 617-1212 78 48
19 3/4 1 -1216 613-1216 58 615-1216 72 23 617-1216 79 49
19 3/4 1.1/4 -1220 613-1220 58 615-1220 86 26 617-1220 94 59
25 1 3/4 -1612 617-1612 83 49
25 1 1 -1616 613-1616 69 615-1616 90 26 617-1616 98 59
25 1 1.1/4 -1620 613-1620 69 615-1620 90 26 617-1620 98 59
25 1 1.1/2 -1624 613-1624 68 615-1624 98 28 617-1624 107 68
31 1.1/4 1 -2016 613-2016 75 615-2016 101 28 617-2016 111 68
31 1.1/4 1.1/4 -2020 613-2020 75 615-2020 101 28 617-2020 111 68
31 1.1/4 1.1/2 -2024 613-2024 75 615-2024 99 28 617-2024 111 68
38 1.1/2 1.1/2 -2424 613-2424 73 615-2424 103 31 617-2424 114 77
38 1.1/2 2 -2432 613-2432 74 617-2432 115 79
51 2 2 -3232 613-3232 98 615-3232 131 38 617-3232 141 99

Dimensions for SAE Code 61 and Code 62 Flanges


NOM. FLANGE SIZE inch 1/2 *5/8 3/4 1 1.1/4 1.1/2 2 2.1/2
B mm 30,2 34,0 38,1 44,5 50,8 60,3 71,4 84,1
CODE 61
T mm 6,73 6,73 6,73 8,00 8,00 8,00 9,53 9,53
B mm 31,8 41,3 47,6 54,0 63,5 79,4
CODE 62
T mm 7,75 8,76 9,53 10,29 12,57 12,57
*5/8 is used by Komatsu.

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600 Series Field Attachable Inserts
Field Attachable Inserts for RYCO Hose Series T1A, T2A, T1D, T2D, TXA2D, RQG1, RQP1, RQP2, T1F, M2, M2G.
For V00 Series for RQP5 and T5 Hose Series, see pages 188 to 201.
600 Series Inserts are used with NON-SKIVE Ferrules K00, L00, V00, 400 Series; and SKIVE Ferrules A00, B00 Series.

Intro
SALVAGE 623 STANDPIPE 618

TUBE WELD IMPERIAL

DASH SALVAGE TUBE DASH IMPERIAL

Hose
HOSE SIZE A SIZE (LIVESAVER) HOSE SIZE SIZE SIZE STANDPIPE

DN inch inch PART NO CA DN inch inch PART NO CA


6 1/4 1/4 -0404 623-0404 28 6 1/4 5/16 -0405 618-0405 43
6 1/4 5/16 -0405 6 1/4 3/8 -0406 618-0406 44
6 1/4 3/8 -0406 623-0406 28 10 3/8 1/4 -0604
10 3/8 1/4 -0604 10 3/8 3/8 -0606 618-0606 41

Couplings
10 3/8 3/8 -0606 623-0606 24 10 3/8 1/2 -0608 618-0608 41
10 3/8 1/2 -0608 623-0608 24 12 1/2 1/2 -0808 618-0808 52
12 1/2 1/2 -0808 623-0808 29 12 1/2 5/8 -0810 618-0810 52
12 1/2 5/8 -0810 623-0810 29 12 1/2 3/4 -0812
12 1/2 3/4 -0812 623-0812 29 16 5/8 5/8 -1010
16 5/8 5/8 -1010 623-1010 31 16 5/8 3/4 -1012 618-1012 60
16 5/8 3/4 -1012 623-1012 31 16 5/8 1 -1016

Adaptors
16 5/8 1 -1016 19 3/4 3/4 -1212 618-1212 66
19 3/4 5/8 -1210 19 3/4 7/8 -1214 618-1214 66
19 3/4 3/4 -1212 623-1212 30 19 3/4 1 -1216
19 3/4 1 -1216 623-1216 34 25 1 3/4 -1612
25 1 3/4 -1612 623-1612 37 25 1 1 -1616 618-1616 70
25 1 1 -1616 623-1616 39 25 1 1.1/4 -1620
25 1 1.1/4 -1620 623-1620 40 31 1.1/4 1.1/4 -2020 618-2020 81

Accessories
31 1.1/4 1.1/4 -2020 623-2020 44
38 1.1/2 1.1/2 -2424 623-2424 39
38 2 2 -3232 623-3232 50

Filters
Technical

C O N N E C T I N G P A R T N E R S H I P S Page 217
600 Series Field Attachable Inserts
Field Attachable Inserts for RYCO Hose Series T1A, T2A, T1D, T2D, TXA2D, RQG1, RQP1, RQP2, T1F, M2, M2G.
For V00 Series for RQP5 and T5 Hose Series, see pages 188 to 201.
600 Series Inserts are used with NON-SKIVE Ferrules K00, L00, V00, 400 Series; and SKIVE Ferrules A00, B00 Series.

STANDPIPE 664

METRIC

TUBE DASH METRIC


HOSE SIZE SIZE SIZE STANDPIPE

DN inch mm PART NO CA Note: See page 273 for


6 1/4 6 -0406 664-0406 43 DKL and DKS Metric Nuts
and Olives for use with
6 1/4 8 -0408 664-0408 43 Metric Standpipe Fittings
6 1/4 10 -0410 664-0410 44
10 3/8 10 -0610 664-0610 40
10 3/8 12 -0612 664-0612 40
10 3/8 14 -0614 664-0614 46
12 1/2 15 -0815 664-0815 47
12 1/2 16 -0816 664-0816 52
16 5/8 16 -1016 664-1016 54
16 5/8 18 -1018
16 5/8 20 -1020
19 3/4 20 -1220 664-1220 60
19 3/4 22 -1222 664-1222 52
19 3/4 25 -1225
25 1 28 -1628
25 1 30 -1630 664-1630 74
31 1.1/4 38 -2038

TUBE BITE 685

COMPLETE
WITH NUT AND
FLARELESS
OLIVE

TUBE DASH
HOSE SIZE SIZE SIZE TUBE BITE

DN inch inch PART NO CA


10 3/8 3/8 -0606 685-0606 32

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600 Series Field Attachable Inserts
Field Attachable Inserts for RYCO Hose Series T1A, T2A, T1D, T2D, TXA2D, RQG1, RQP1, RQP2, T1F, M2, M2G.
For V00 Series for RQP5 and T5 Hose Series, see pages 188 to 201.
600 Series Inserts are used with NON-SKIVE Ferrules K00, L00, V00, 400 Series; and SKIVE Ferrules A00, B00 Series.

Intro
UNO (O RING BOSS) 620 638 639

O RING SUPPLIED

Hose
UN O RING
THREAD TUBE DASH UN O RING UN O RING MALE SWIVEL
HOSE SIZE SIZE SIZE SIZE MALE MALE SWIVEL 90º ELBOW
DN inch inch inch PART NO CA PART NO CA PART NO CA DL
6 1/4 9/16 3/8 -0409 620-0409 31 638-0409 44 639-0409 26 33

Couplings
6 1/4 3/4 1/2 -0412 639-0412 26 36
10 3/8 9/16 3/8 -0609 620-0609 27 639-0609 24 34
10 3/8 3/4 1/2 -0612 620-0612 30 638-0612 47 639-0612 24 38
10 3/8 7/8 5/8 -0614 620-0614 32 639-0614 24 41
12 1/2 3/4 1/2 -0812 620-0812 33 639-0812 32 40
12 1/2 7/8 5/8 -0814 620-0814 35 638-0814 51 639-0814 32 41
12 1/2 1.1/16 3/4 -0817 620-0817 39

Adaptors
16 5/8 7/8 5/8 -1014 620-1014 37 638-1014 53
16 5/8 1.1/16 3/4 -1017 620-1017 41
16 5/8 1.5/16 1 -1021 620-1021 43
19 3/4 1.1/16 3/4 -1217 620-1217 39
19 3/4 1.5/16 1 -1221 620-1221 41
25 1 1.1/16 3/4 -1617 620-1617 50
25 1 1.3/16 7/8 -1619 620-1619 45

Accessories
25 1 1.5/16 1 -1621 620-1621 45
25 1 1.5/8 1.1/4 -1626
These “Live Swivel” 638 and 639 Series Inserts are for
Maximum Working Pressure:
420 bar (6000 psi) -04 Hose Size
350 bar (5100 psi) -06 Hose Size
280 bar (4060 psi) -08 & -10 Hose Size

Their swivel capability is to allow easy installation and


orientation and avoid twisting of hose. They are not
Filters

designed for continuous rotation or continuous movement.


Technical

H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 219
T200SS Series Stainless Steel
NON-SKIVE SKIVE
For RYCO Hose Series T1A, T1D, T1F, T2A, T2D, For RYCO Hose Series PW2, TW1.
T2S, T3KA, T3KD, TJ2D, TXA2D, DF2A, RQP1, For RYCO Hose H1206A, H1206D, H1206S, H1208A, H1208D, H1208S, H1210A,
RQP2, RQG1 up to sizes -20. HSP04A, HSP06A, HSP08A, HSP10A.
For these RYCO Hose Series -24 and -32 For RYCO Hose T240A, use 1200 Series Couplings.
sizes, use T700 Series Couplings.

Manufactured from Grade 316 Stainless Steel.

BSP T201SS T202SS

60º SEAT

THREAD DASH STAINLESS STEEL STAINLESS STEEL


HOSE SIZE SIZE SIZE BSPT MALE BSPP FEMALE

DN inch inch PART NO CA PART NO CA


6 1/4 1/4 -0404 T202SS-0404 22
10 3/8 3/8 -0606 T202SS-0606 24
10 3/8 1/2 -0608 T201SS-0608 38 T202SS-0608 27
12 1/2 1/2 -0808 T201SS-0808 40 T202SS-0808 26
19 3/4 3/4 -1212 T202SS-1212 28
25 1 1 -1616 T202SS-1616 33

BSP T227SS T226SS

60º SEAT

STAINLESS STEEL STAINLESS STEEL


THREAD DASH BSPP FEMALE BSPP FEMALE
HOSE SIZE SIZE SIZE 45º TUBE BEND 90º TUBE BEND

DN inch inch PART NO CA DL PART NO CA DL


6 1/4 1/4 -0404
10 3/8 3/8 -0606
10 3/8 1/2 -0608
12 1/2 1/2 -0808
19 3/4 3/4 -1212 T227SS-1212 69 26 T226SS-1212 55 60
25 1 1 -1616

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T200SS Series Stainless Steel
NON-SKIVE SKIVE
For RYCO Hose Series T1A, T1D, T1F, T2A, T2D, For RYCO Hose Series PW2, TW1.
T2S, T3KA, T3KD, TJ2D, TXA2D, DF2A, RQP1, For RYCO Hose H1206A, H1206D, H1206S, H1208A, H1208D, H1208S, H1210A,
RQP2, RQG1 up to sizes -20. HSP04A, HSP06A, HSP08A, HSP10A.
For these RYCO Hose Series -24 and -32 For RYCO Hose T240A, use 1200 Series Couplings.

Intro
sizes, use T700 Series Couplings.

Manufactured from Grade 316 Stainless Steel.

NPT T209SS

Hose
60º SEAT

TUBE DASH STAINLESS STEEL


HOSE SIZE SIZE SIZE NPT MALE

Couplings
DN inch inch PART NO CA
6 1/4 1/4 -0404 T209SS-0404 30
10 3/8 3/8 -0606 T209SS-0606 33
10 3/8 1/2 -0608 T209SS-0608 38
12 1/2 1/2 -0808 T209SS-0808 40
19 3/4 3/4 -1212 T209SS-1212 41
25 1 1 -1616 T209SS-1616 48

Adaptors
JIC T204SS RYCOLOK T287SS

STAPLE
37º FLARE
O RING & BACKUP RING
SUPPLIED

Accessories
THREAD TUBE DASH STAINLESS STEEL STAPLE DASH STAINLESS STEEL
HOSE SIZE SIZE SIZE SIZE JIC MALE HOSE SIZE SIZE SIZE RYCOLOK MALE

DN inch inch inch PART NO CA DN inch mm PART NO CA


6 1/4 7/16 1/4 -0407 T204SS-0407 19 12 1/2 13 -0813 T287SS-0813 41
6 1/4 1/2 5/16 -0408
6 1/4 9/16 3/8 -0409 T204SS-0409 20
10 3/8 9/16 3/8 -0609 T204SS-0609 20
10 3/8 3/4 1/2 -0612 T204SS-0612 22
Filters

12 1/2 3/4 1/2 -0812 T204SS-0812 22


12 1/2 7/8 5/8 -0814 T204SS-0814 25
12 1/2 1.1/16 3/4 -0817
16 5/8 7/8 5/8 -1014 T204SS-1014 25
19 3/4 7/8 5/8 -1214
19 3/4 1.1/16 3/4 -1217 T204SS-1217 26
Technical

25 1 1.5/16 1 -1621 T204SS-1621 30

C O N N E C T I N G P A R T N E R S H I P S Page 221
T700SS Series Stainless Steel
NON-SKIVE SKIVE
For RYCO Hose Series H12A, H12D, H12S all sizes. For RYCO Hose H1312A, H1312D, H1312S, H1316A, H1316D,
For RYCO Hose Series T1A, T1D, T1F, T2A, T2D, T2S, TXA2D, RQP1, H1316S, H1320A, H1320D, H1320S.
RQP2, sizes -06 to -32. For RYCO Hose DF26A, DF212A. For RYCO Hose PW26, TW16, TW18.
For RYCO Hose HSP06A, HSP08A, HSP10A, HSH20A, HSH24A, HSH32A.

Manufactured from Grade 316 Stainless Steel.

BSP T702SS NPT T709SS

60º SEAT 60º SEAT

THREAD DASH STAINLESS STEEL THREAD DASH STAINLESS STEEL


HOSE SIZE SIZE SIZE BSPP FEMALE HOSE SIZE SIZE SIZE NPT MALE

DN inch inch PART NO CA DN inch inch PART NO CA


31 1.1/4 1.1/4 -2020 T702SS-2020 41 10 3/8 3/8 -0606 T709SS-0606 33
38 1.1/2 1.1/2 -2424 T702SS-2424 45 10 3/8 1/2 -0608
51 2 2 -3232 T702SS-3232 54 12 1/2 1/2 -0808 T709SS-0808 40
19 3/4 3/4 -1212 T709SS-1212 41
25 1 1 -1616 T709SS-1616 48
31 1.1/4 1.1/4 -2020 T709SS-2020 53
38 1.1/2 1.1/2 -2424 T709SS-2424 55
51 2 2 -3232 T709SS-3232 66

JIC T704SS

37º FLARE

THREAD TUBE DASH STAINLESS STEEL


HOSE SIZE SIZE SIZE SIZE JIC MALE

DN inch inch inch PART NO CA


10 3/8 9/16 3/8 -0609
12 1/2 3/4 1/2 -0812
12 1/2 7/8 5/8 -0814
19 3/4 1.1/16 3/4 -1217 T704SS-1217 26
25 1 1.5/16 1 -1621 T704SS-1621 30
31 1.1/4 1.5/8 1.1/4 -2026 T704SS-2026 36
38 1.1/2 1.7/8 1.1/2 -2430 T704SS-2430 45
51 2 2.1/2 2 -3240 T704SS-3240 54

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Intro
Adaptors

Hose
Couplings
Adaptors
Accessories
Filters
Technical

Q U A L I T Y H O S E A N D F I T T I N G S Page 223
Adaptors – Contents

THREAD or CONNECTOR TYPE MIXTURE PAGE NUMBER


BSP BSPT/BSPP/BSPP O RING 237 to 246 Note: If an ADAPTOR is
BSPT/JIC & BSPP O RING/JIC 246 to 251 available in both BSPT Male
BSP/ORFS 252 and BSPP O RING Male
BSP/SAE 252 styles they are located close
BSP/UNO 253 to 255 to each other.

NPT & NPSM NPT/NPT 255 to 257


NPT/JIC 258 to 260
NPT/ORFS 260
NPT/SAE 261
NPT/UNO & NPSM/UNO 261
JIC JIC 262 to 263
JIC/JIC 264 to 268
JIC/ORFS 269
JIC/UNO 270 to 272
JOINER TUBEWELD/TUBEWELD 272
METRIC METRIC 273
METRIC/BSPP O RING 274
METRIC/JIC 275 & 276
ORFS ORFS 277
ORFS/ORFS 277 & 278
ORFS/UNO 278 & 279
SAE THREADS SAE 280
SAE/SAE 280
SAE FLANGES SAE FLANGE CLAMPS & CLAMP KITS 281 & 282
SAE FLANGE PLUGS & TUBE WELD 283
SAE FLANGE/JIC 284
SAE FLANGE/ORFS 285
SAE FLANGE BLOCKS 285 to 289
SWIVEL JOINTS BSP/BSP 290
JIC/JIC 290
UNO (O RING BOSS) UNO 291
UNO/UNO 291
MISCELLANEOUS O RINGS 292
PLASTIC CAP AND PLUGS 293 & 294
TUBE BENDS 295 & 296
RYCOLOK & RYCO SUPERLOK RYCOLOK & RYCO SUPERLOK 297 to 308
BALL VALVES 307 to 308

Note re: METRIC SAE FLANGES RYCOLOK & RYCO SUPERLOK

All adaptors with these thread or connector types are grouped together.
The METRIC, SAE FLANGE, RYCOLOK or RYCO SUPERLOK end takes precedence. All METRIC adaptors, regardless of other
end mixture, are in the METRIC group, and all SAE FLANGE adaptors are in SAE FLANGE group. Therefore a JIC/METRIC nipple
will be found in METRIC Section not JIC Section; and an SAE FLANGE/BSP adaptor is in SAE FLANGE section not BSP section.

WORKING PRESSURES – Steel Adaptors


Since many factors influence the pressure at which a hydraulic system will, or will not, perform satisfactorily, Maximum
Working Pressures should be used as a guide only and not as a “standard” nor “specification” nor construed as a
“guaranteed minimum.” Unless otherwise listed below, refer to pages 419 to 422 for Maximum Working Pressure guide.
For further technical assistance contact RYCO Hydraulics or your RYCO Hydraulics distributor.
CAUTION:
The Maximum Working Pressure of an Adaptor with a combination of Thread / End Styles and sizes is the
Maximum Working Pressure of the least rated end.

NOTE: DROP LENGTHS (DL) AND CUT-OFF ALLOWANCES (CA):


Drop Lengths (DL) and Cut-off Allowances (CA) are in millimetres and are shown for reference only, and may vary
according to manufacturing method, or due to design refinement.

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Adaptors – Introduction to Section

There are three easy rules to remember to quickly find an ADAPTOR in this section.
These are, in order:

Intro
Rule 1. ALPHABETICAL RULE
The ADAPTORS section follows THREAD or CONNECTOR TYPE order and is in the “ALPHABETICAL” sequence shown on
the Contents Page opposite. (This order is strictly alphabetical; except for NPT, which is similar in concept to BSP and is
placed directly after BSP; and RYCOLOK which is placed at the end of the ADAPTORS section).

Rule 2. MIXTURE RULE

Hose
Where there is a MIXTURE of THREAD or CONNECTOR TYPES eg. JIC one end UNO other end, this adaptor will
be found in the JIC section (because JIC comes alphabetically before UNO). All the JIC/JIC adaptors come first, then
JIC/ORFS then JIC/UNO.
There are THREE EXCEPTIONS to this MIXTURE rule:
METRIC
SAE FLANGE

Couplings
RYCOLOK

In these cases, the METRIC, SAE FLANGE, RYCOLOK or RYCO SUPERLOK end takes precedence. All METRIC
adaptors, regardless of other end mixture, are in the METRIC group, and all SAE FLANGE adaptors are in SAE
FLANGE group. Therefore a JIC/METRIC nipple will be found in METRIC Section not JIC Section; and an SAE
FLANGE/BSP adaptor is in SAE FLANGE section not BSP section.

Rule 3. NUMBER OF ENDS RULE


Within each subsection the order is as follows:

Adaptors
One Ended Adaptors PLUG
CAP Male Plugs before Female Caps.

Two Ended Adaptors TUBE WELD


NUT & SLEEVE/NUT & OLIVE
STRAIGHT Male/Male
45º ELBOW before
90º ELBOW Male/Female

Accessories
45º TUBE BEND before
90º TUBE BEND Female/Female

Three Ended Adaptors TEE Male Tees


before
Male/Female Tees
before
Y Female Tees

Four Ended Adaptors CROSS


Filters

Other ways to quickly find an ADAPTOR


1. CONTENTS PAGE on page 224.
2. ALPHANUMERIC INDEX on pages 2 and 3.
Technical

3. PICTORIAL INDEX on pages 228 to 236.


The PICTORIAL INDEX is in NUMBER OF ENDS rule order except;
45º TUBE BENDS are after 45º ELBOWS, and 90º TUBE BENDS are after 90º ELBOWS.
All PLUGS first, then CAPS, TUBE WELDS, etc. finishing with CROSSES except;
all SAE FLANGES, SAE FLANGE BLOCKS and all RYCOLOK are at the end of the index.

H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 225
Adaptors – Dash Size Numbering Rules

The DASH SIZE numbering rules for HOSE and HOSE COUPLINGS are shown on pages 8 and 9, and are quite straight forward.
With a little familiarity, you will find that you can specify Part Numbers without reference to the Product Technical Manual.
The DASH SIZE numbering rules for ADAPTORS are a little more complex, and are shown on this page, and the next page, for
those who would like to understand the logic applied to determine the sequence ADAPTOR ends are listed.
Adaptors Dash Size numbering rules are very similar to the Three Rules on page 163. The main criteria is the NUMBER OF ENDS
the Adaptor has, with other factors being GENDER (Male or Female) and MIXTURE of Thread or Connector type.
Note also that BSPT, BSPP, and BSPP O RING are treated as “different” thread types.

1. ADAPTORS WITH ONE END. (Plugs and Caps, Lock Nuts, Bonded Seals etc.)
Rule is: Adaptor Group Designator followed by Dash Size

EXAMPLE: 1/2” BSPT MALE PLUG


Group Designator for BSPT Male Plug is S64
(from Pictorial Index pages 228 to 236).
Dash Size for 1/2” BSP is -08 (see page 9).
Part Number is S64-08.

2. ADAPTORS WITH TWO ENDS. (Straights, Elbows, Tube Bends)


(a) Same Thread or Connector type. Same Gender
Rule is: Larger Dash Size first, followed by smaller Dash Size.
(Except if a Bulkhead fitting, Bulkhead End first).
EXAMPLE:
(1) 1/2” NPT MALE TO 3/4” NPT MALE NIPPLE
Group Designator is S27N.
Dash Size for 1/2” NPT is -08.
Dash Size for 3/4” NPT is -12.
Part Number is S27N-1208.
(2) 1.1/16” JIC MALE BULKHEAD TO 7/8” JIC MALE NIPPLE
Group Designator is S10.
Dash Size for 1.1/16” JIC is -17.
Dash Size for 7/8” JIC is -14.
Part Number is S10-1714.

(b)Same Thread or Connector type. Different Gender


Rule is: Dash Size of Male End first, then Dash Size of Female End.

EXAMPLE: 3/8” BSPT FEMALE TO 1/4” BSPT MALE 45° ELBOW


Group Designator is S39.
Dash Size for 3/8” BSP is -06.
Dash Size for 1/4” BSP is -04.
Part Number is S39-0406.

(c) Tube Weld & Nut and Sleeve


Thread x Tube Weld Rule is: Thread Dash Size First, then Tube Dash Size.
Flange x Tube Weld Rule is: Flange Dash Size First, then Tube Dash Size.
Nut and Sleeve Rule is: Thread Dash Size First, then Tube Dash Size.
EXAMPLE:
(1) 1/2” BSPT MALE TO 3/4” TUBE OD TUBE WELD
Group Designator is S53.
Dash Size for 1/2” BSP is -08.
Dash Size for 3/4” OD Tube is -12.
Part Number is S53-0812.
(2) JIC NUT AND SLEEVE FOR 3/8” TUBE OD
Group Designator is S6.
Dash Size for 3/8” OD Tube is -06.
JIC Thread Size for 3/8” Tube is 9/16” JIC (-09)
Part Number is S6-0906.

Page 226 QQUUAAL L I I TT YY HH O


OS E A
ANN DD FF I I TT TTI INNGGS S
Adaptors – Dash size Numbering Rules

(d) Mix of Thread or Connector types.


Rule is: In order shown below, which is alphabetical except for NPT, which comes immediately after BSP; and
METRIC, RYCOLOK and SAE FLANGE are in groups (all METRIC, RYCOLOK and SAE FLANGE adaptors are

Intro
grouped together regardless of the other end mixture).

BSP BSPT MALE EXAMPLES:


BSPP MALE WITHOUT O RING (1) BSPT FEMALE to JIC MALE ADAPTOR
BSPP O RING MALE BSPT End comes first
BSPT FEMALE FIXED
BSPP FEMALE FIXED

Hose
BSPP FEMALE SWIVEL (2) UNO MALE to JIC MALE
JIC End comes first
NPT NPT MALE
NPT FEMALE FIXED
NPSM FEMALE SWIVEL (3) BSPP O RING MALE to RYCOLOK FEMALE
RYCOLOK is a Group, so RYCOLOK End
JIC JIC MALE comes first
JIC FEMALE

Couplings
METRIC DKL MALE
(4) JIC MALE to DKL MALE
DKS MALE
JIS (KOMATSU) MALE
DKL is in METRIC Group so it comes first
ORFS ORFS MALE
ORFS FEMALE (5) If adaptor is a mixture of "grouped" ends

RYCOLOK RYCOLOK MALE eg SAE Flange one end and Metric other,
RYCOLOK FEMALE hierarchy is:

Adaptors
RYCO SUPERLOK RYCO SUPERLOK MALE RYCO SUPERLOK
RYCO SUPERLOK FEMALE
RYCOLOK
SAE THREAD SAE MALE
SAE FEMALE
SAE FLANGE

SAE FLANGE O RING GROOVED FLANGE


METRIC
FLAT FACED FLANGE (BLANK)

Accessories
UNO ( O RING BOSS) UNO RING MALE Therefore Metric Male to SAE Flange would be in SAE Flange section
UNO FEMALE FIXED and SAE Flange end comes first.

(e) Swivel Joints


Rule is: The Dash Size of Thread on the centre spindle comes first, and Dash Size of Thread
on the rotating body comes second.

3. ADAPTORS WITH THREE ENDS. (Tees & Y's)


Filters

Always numbered in order


Dash Size of Run End A
Dash Size of Run End B
Dash Size of Branch End C
Rules for determining which of Run End A or Run End B comes first
are same rules as for ADAPTORS WITH TWO ENDS (above).

4. ADAPTORS WITH FOUR ENDS.


Technical

(Crosses & X's)

S32 BSPT Female Cross


S100 JIC Male Cross
only, no jump sizes & no mixes of threads.
Rule is: Start at first end A, and then proceed clockwise.

C O N N E C T I N G P A R T N E R S H I P S Page 227
Adaptors – Pictorial Index

S64 S73 S64N S56 M73 S111 S97


PAGE 237 PAGE 237 PAGE 255 PAGE 262 PAGE 273 PAGE 277 PAGE 291

PLUG

BSPT MALE BSPP O RING MALE NPT MALE JIC MALE METRIC MALE ORFS MALE UN O RING MALE
PLUG PLUG PLUG PLUG PLUG PLUG PLUG

S97AK S59 S65 S113


PAGE 291 PAGE 237 PAGE 262 PAGE 277

PLUG CAP
cont'd

UN O RING MALE
ALLEN KEY HEAD BSPP FEMALE SWIVEL JIC FEMALE ORFS FEMALE
PLUG CAP CAP CAP

S53 S53P S54 S58 S53N S51 S52


PAGE 237 PAGE 237 PAGE 237 PAGE 237 PAGE 255 PAGE 262 PAGE 262

TUBE WELD

WELD ON

BSPT MALE JIC MALE


BSPT MALE BSPP MALE TUBE WELD BSPP FEMALE SWIVEL NPT MALE JIC MALE TUBE WELD
TUBE WELD TUBE WELD 90º ELBOW TUBE WELD TUBE WELD TUBE WELD 90º ELBOW

S57 S152 S112 S115 S106 SA51 S148


PAGE 262 PAGE 262 PAGE 272 PAGE 277 PAGE 277 PAGE 280 PAGE 291
TUBE WELD

WELD ON
cont'd

UN O RING FEMALE
JIC FEMALE SWIVEL JIC MALE JOINER ORFS MALE ORFS FEMALE SWIVEL SAE MALE HALF SOCKET
TUBE WELD TUBE WELD TEE TUBE WELD TUBE WELD TUBE WELD TUBE WELD WELD ON

S6 S6M S6S S134 M6L M6S SA6


PAGE 263 PAGE 263 PAGE 263 PAGE 263 PAGE 273 PAGE 273 PAGE 280

NUT &
SLEEVE

NUT & OLIVE


JIC FEMALE JIC FEMALE JIC FEMALE METRIC METRIC SAE FEMALE
NUT & NUT & NUT & J-LOK DKL DKS NUT &
SLEEVE METRIC SLEEVE SHORT SLEEVE NUT & OLIVE NUT & OLIVE NUT & OLIVE SLEEVE

S44 S130 S130P S10 S141 SA10


PAGE 240 PAGE 246 PAGE 246 PAGE 264 PAGE 277 PAGE 280

BULKHEAD
NIPPLE

BSPP MALE BSPTM NO SEAT BSPP MALE JIC MALE ORFS MALE SAE MALE
BULKHEAD JIC MALE JIC MALE BULKHEAD BULKHEAD BULKHEAD
BSPP MALE BULKHEAD BULKHEAD JIC MALE ORFS MALE SAE MALE

Page 228 QQUUAAL L I I TT YY HH O


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ANN DD FF I I TT TTI INNGGS S
Adaptors – Pictorial Index

S27 S75 & S75SS S46 & S46SS S7 S74 S180 SA7
PAGE 238 PAGE 240 PAGE 241 PAGE 247 PAGE 249 PAGE 252 PAGE 252

Intro
MALE
NIPPLE

BSPT MALE BSPT MALE BSPP MALE BSPT MALE BSPP O RING MALE BSPP MALE BSPT MALE
BSPT MALE BSPP O RING MALE BSPP O RING MALE JIC MALE JIC MALE ORFS MALE SAE MALE

S93 S27N S7N S114 SA7N S17 S108

Hose
PAGE 253 PAGE 256 PAGE 258 PAGE 260 PAGE 261 PAGE 264 PAGE 269

MALE
NIPPLE
cont'd

BSPT MALE NPT MALE NPT MALE NPT MALE NPT MALE JIC MALE JIC MALE
UN O RING MALE NPT MALE JIC MALE ORFS MALE SAE MALE JIC MALE ORFS MALE

Couplings
S90 S107 M75L M75S M7 M7L M7S
PAGE 270 PAGE 270 PAGE 274 PAGE 274 PAGE 275 PAGE 275 PAGE 275

MALE
NIPPLE
cont'd

METRIC DKL MALE METRIC DKS MALE METRIC DKL MALE METRIC DKS MALE

Adaptors
JIC MALE JIC MALE EXTENDED 24º CONE 24º CONE METRIC MALE 24º CONE 24º CONE
UN O RING MALE UN O RING MALE BSPP O RING MALE BSPP O RING MALE JIC MALE JIC MALE JIC MALE

S116 S122 SA17 S162


PAGE 277 PAGE 278 PAGE 280 PAGE 291

MALE
NIPPLE
cont'd

Accessories
UN O RING MALE
ORFS MALE ORFS MALE SAE MALE ADJUSTABLE
ORFS MALE UN O RING MALE SAE MALE UN O RING MALE

S24 S102 S85 S24N


PAGE 238 PAGE 241 PAGE 254 PAGE 255

REDUCING
BUSH
Filters

BSPT MALE BSPP O RING MALE BSPT FEMALE FIXED NPT MALE
BSPT FEMALE FIXED BSPP FEMALE FIXED UN O RING MALE NPT FEMALE FIXED
REDUCING BUSH REDUCING BUSH REDUCING BUSH REDUCING BUSH

S72 S80 S43 S128 S61 S16 S71


PAGE 238 PAGE 238 PAGE 241 PAGE 247/253 PAGE 247 PAGE 247 PAGE 249

STRAIGHT
Technical

MALE x
FEMALE
BSPT MALE
JIC/UN O RING
BSPT MALE BSPT MALE BSPP O RING MALE FEMALE FIXED BSPT MALE BSPT FEMALE FIXED BSPP O RING MALE
BSPT FEMALE FIXED BSPP FEMALE SWIVEL BSPP FEMALE SWIVEL DUAL SEAT JIC FEMALE SWIVEL JIC MALE JIC FEMALE SWIVEL

H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 229
Adaptors – Pictorial Index

S181 S96 S95 S72N S80N S61N S16N


PAGE 252 PAGE 254 PAGE 254 PAGE 256 PAGE 256 PAGE 260 PAGE 258

STRAIGHT

MALE x
FEMALE
cont'd

BSPP MALE BSPT FEMALE FIXED BSPP FEMALE SWIVEL NPT MALE NPT MALE NPT MALE NPT FEMALE FIXED
ORFS FEMALE SWIVEL UN O RING MALE UN O RING MALE NPT FEMALE FIXED NPSM FEMALE SWIVEL JIC FEMALE SWIVEL JIC MALE

S96N S95N S66 S109 S110 S101 M71L


PAGE 261 PAGE 261 PAGE 264 PAGE 269 PAGE 269 PAGE 270 PAGE 276

STRAIGHT

MALE x
FEMALE
cont'd
JIC MALE METRIC DKL MALE
NPT FEMALE FIXED NPSM FEMALE SWIVEL JIC FEMALE JIC MALE JIC FEMALE SWIVEL JIC FEMALE SWIVEL 24º CONE
UN O RING MALE UN O RING MALE REDUCER ORFS FEMALE SWIVEL ORFS MALE UN O RING MALE JIC FEMALE SWIVEL

M71S S26 S81 S26N S81N S163


PAGE 276 PAGE 239 PAGE 239 PAGE 256 PAGE 256 PAGE 291

STRAIGHT
STRAIGHT
MALE x
FEMALE FEMALE x
cont'd FEMALE
METRIC DKS MALE
24º CONE BSPT FEMALE BSPT FEMALE FIXED NPT FEMALE NPT FEMALE FIXED UN O RING FEMALE
JIC FEMALE SWIVEL SOCKET BSPP FEMALE SWIVEL SOCKET NPSM FEMALE SWIVEL SOCKET

S45 S9 S69 SA9 S60 S9N SA9N


PAGE 242 PAGE 248 PAGE 250 PAGE 252 PAGE 254 PAGE 259 PAGE 261
45º ELBOW

MALE x
MALE

BSPT MALE BSPT MALE BSPP O RING MALE BSPT MALE BSPT MALE NPT MALE NPT MALE
BSPT MALE JIC MALE JIC MALE SAE MALE UN O RING MALE JIC MALE SAE MALE
45º ELBOW 45º ELBOW 45º ELBOW 45º ELBOW 45º ELBOW 45º ELBOW 45º ELBOW

S88 S123 S39 S84 S39N S84N


PAGE 271 PAGE 278 PAGE 242 PAGE 242 PAGE 256 PAGE 256

45º ELBOW
45º ELBOW
MALE x
MALE MALE x
cont'd FEMALE
JIC MALE ORFS MALE BSPT MALE BSPT MALE NPT MALE NPT MALE
UN O RING MALE UN O RING MALE BSPT FEMALE FIXED BSPP FEMALE SWIVEL NPT FEMALE FIXED NPSM FEMALE SWIVEL
45º ELBOW 45º ELBOW 45º ELBOW 45º ELBOW 45º ELBOW 45º ELBOW

S23 SA23 S31 S31N S5 S138


PAGE 264 PAGE 280 PAGE 242 PAGE 256 PAGE 265 PAGE 269
45º ELBOW 45º ELBOW
FEMALE x
MALE x FEMALE
FEMALE
cont'd 45º
TUBE BEND
JIC MALE SAE MALE BSPT FEMALE FIXED NPT FEMALE FIXED JIC MALE JIC MALE
JIC FEMALE SAE FEMALE SWIVEL BSPT FEMALE FIXED NPT FEMALE FIXED JIC FEMALE SWIVEL ORFS FEMALE SWIVEL
45º ELBOW 45º ELBOW 45º ELBOW 45º ELBOW 45º TUBE BEND 45º TUBE BEND

Page 230 QQUUAAL L I I TT YY HH O


OS E A
ANN DD FF I I TT TTI INNGGS S
Adaptors – Pictorial Index

S49 S77 S8 S11 S76 S70 SA8


PAGE 242 PAGE 243 PAGE 248 PAGE 248 PAGE 250 PAGE 250 PAGE 252

Intro
90º ELBOW

MALE x
MALE
BSPP O RING MALE
BSPT MALE BSPT MALE BSPT MALE BSPT MALE EXTENDED BSPP O RING MALE EXTENDED BSPT MALE
BSPT MALE BSPP O RING MALE JIC MALE JIC MALE JIC MALE JIC MALE SAE MALE
90º ELBOW 90º ELBOW 90º ELBOW 90º ELBOW 90º ELBOW 90º ELBOW 90º ELBOW

S89 S49N S8N S11N S145 SA8N S18

Hose
PAGE 255 PAGE 257 PAGE 259 PAGE 259 PAGE 260 PAGE 261 PAGE 265

90º ELBOW

MALE x
MALE
cont'd
BSPT MALE NPT MALE NPT MALE NPT MALE EXTENDED NPT MALE NPT MALE JIC MALE
UN O RING MALE NPT MALE JIC MALE JIC MALE ORFS MALE SAE MALE JIC MALE

Couplings
90º ELBOW 90º ELBOW 90º ELBOW 90º ELBOW 90º ELBOW 90º ELBOW 90º ELBOW

S13 S91 S12 M77L M77S S117 S124


PAGE 265 PAGE 271 PAGE 272 PAGE 274 PAGE 274 PAGE 277 PAGE 278

90º ELBOW

MALE x
MALE
cont'd
JICM BULKHEAD JIC MALE JIC MALE METRIC DKL MALE METRIC DKS MALE ORFS MALE ORFS MALE

Adaptors
JIC MALE UN O RING MALE UN O RING MALE BSPP O RING MALE BSPP O RING MALE ORFS MALE UN O RING MALE
90º ELBOW 90º ELBOW EXTENDED 90º ELBOW 90º ELBOW 90º ELBOW 90º ELBOW 90º ELBOW

SA18 S25 S82 S105 S94 S25N


PAGE 280 PAGE 242 PAGE 242 PAGE 243 PAGE 255 PAGE 257

90º ELBOW
90º ELBOW
MALE x
MALE x

Accessories
MALE
FEMALE
cont'd
SAE MALE BSPT MALE BSPT MALE BSPP O RING MALE BSPP FEMALE SWIVEL NPT MALE
SAE MALE BSPT FEMALE FIXED BSPP FEMALE SWIVEL BSPP FEMALE SWIVEL UN O RING MALE NPT FEMALE FIXED
90º ELBOW 90º ELBOW 90º ELBOW 90º ELBOW 90º ELBOW 90º ELBOW

S82N S94N S15 S86 S118 S125 SA15


PAGE 257 PAGE 261 PAGE 265 PAGE 271 PAGE 277 PAGE 278 PAGE 280

90º ELBOW

MALE x
Filters

FEMALE
cont'd
NPT MALE NPSM FEMALE SWIVEL JIC MALE JIC FEMALE SWIVEL ORFS MALE ORFS FEMALE SWIVEL SAE MALE
NPSM FEMALE SWIVEL UN O RING MALE JIC FEMALE SWIVEL UN O RING MALE ORFS FEMALE SWIVEL UN O RING MALE SAE FEMALE SWIVEL
90º ELBOW 90º ELBOW 90º ELBOW 90º ELBOW 90º ELBOW 90º ELBOW 90º ELBOW

S28 S28N S4 S103 S137 S154


PAGE 242 PAGE 257 PAGE 265 PAGE 265 PAGE 269 PAGE 277
Technical

90º ELBOW
90º
FEMALE x TUBE BEND
FEMALE

BSPT FEMALE NPT FEMALE FIXED JIC MALE JIC MALE JIC MALE ORFS MALE
BSPT FEMALE FIXED NPT FEMALE FIXED JIC FEMALE SWIVEL JIC FEMALE SWIVEL ORFS FEMALE SWIVEL ORFS FEMALE SWIVEL
90º ELBOW 90º ELBOW 90º TUBE BEND 90º LONG BEND 90º TUBE BEND 90º TUBE BEND

C O N N E C T I N G P A R T N E R S H I P S Page 231
Adaptors – Pictorial Index

S50 S104 S135 S21 S78 S20 S79


PAGE 244 PAGE 245 PAGE 245 PAGE 251 PAGE 251 PAGE 251 PAGE 251

TEE

MALE x
MALE

BSPT MALE BSPT MALE BSPT MALE BSPT MALE BSPP O RING MALE JIC MALE JIC MALE
BSPT MALE BSPP O RING MALE BSPT MALE JIC MALE JIC MALE JIC MALE JIC MALE
BSPT MALE BSPT MALE BSPP O RING MALE JIC MALE JIC MALE BSPT MALE BSPP O RING MALE

SA20 S50N S21N S20N SA20N S19 S62


PAGE 252 PAGE 257 PAGE 260 PAGE 260 PAGE 261 PAGE 266 PAGE 266

TEE

MALE x
MALE
cont'd
SAE MALE NPT MALE NPT MALE JIC MALE SAE MALE JIC MALE JICM BULKHEAD
SAE MALE NPT MALE JIC MALE JIC MALE SAE MALE JIC MALE JIC MALE
BSPT MALE NPT MALE JIC MALE NPT MALE NPT MALE JIC MALE JIC MALE

S63 S92 S87 S119 S126 S127 SA19


PAGE 266 PAGE 272 PAGE 272 PAGE 278 PAGE 279 PAGE 279 PAGE 280

TEE

MALE x
MALE
cont'd
JIC MALE JIC MALE JIC MALE ORFS MALE ORFS MALE ORFS MALE SAE MALE
JIC MALE JIC MALE UN O RING MALE ORFS MALE ORFS MALE UN O RING MALE SAE MALE
JICM BULKHEAD UN O RING MALE JIC MALE ORFS MALE UN O RING MALE ORFS MALE SAE MALE

S48 S167 S47 S83 S48N S47N S68


PAGE 244 PAGE 244 PAGE 244 PAGE 244 PAGE 257 PAGE 257 PAGE 267
TEE

MALE x
FEMALE

BSPT MALE BSPT MALE BSPT FEMALE FIXED BSPP FEMALE SWIVEL NPT MALE NPT FEMALE FIXED JIC MALE
BSPT FEMALE FIXED BSPP FEMALE SWIVEL BSPT FEMALE FIXED BSPP FEMALE SWIVEL NPT FEMALE FIXED NPT FEMALE FIXED JIC MALE
BSPT FEMALE FIXED BSPT MALE BSPT MALE BSPT MALE NPT FEMALE FIXED NPT MALE JIC FEMALE SWIVEL

S67 S120 S121 S29 S139 S29N


PAGE 267 PAGE 278 PAGE 278 PAGE 245 PAGE 245 PAGE 257

TEE
TEE
MALE x
FEMALE FEMALE x
cont'd FEMALE
JIC MALE ORFS MALE ORFS MALE BSPT FEMALE FIXED BSPP FEMALE FIXED NPT FEMALE FIXED
JIC FEMALE SWIVEL ORFS MALE ORFS FEMALE SWIVEL BSPT FEMALE FIXED BSPP FEMALE FIXED NPT FEMALE FIXED
JIC MALE ORFS FEMALE SWIVEL ORFS MALE BSPT FEMALE FIXED BSPP FEMALE FIXED NPT FEMALE FIXED

S32 S100
PAGE 246 PAGE 268

CROSS

BSPT FEMALE FIXED JIC MALE


CROSS CROSS

Page 232 QQUUAAL L I I TT YY HH O


OS E A
ANN DD FF I I TT TTI INNGGS S
Adaptors – Pictorial Index

S40 S140 S40K S140K S40M S140M


PAGE 281 PAGE 281 PAGE 281 PAGE 281 PAGE 282 PAGE 282

Intro
SAE FLANGE
CLAMPS &
KITS
CODE 61
SPLIT UNC BOLTS UNC BOLTS METRIC BOLTS METRIC BOLTS
FLANGE CLAMPS SOLID SPLIT FLANGE SOLID FLANGE SPLIT FLANGE SOLID FLANGE
CODE 61 FLANGE CLAMP CLAMP KITS CLAMP KITS CLAMP KITS CLAMP KITS
SUPPLIED IN PAIRS CODE 61 CODE 61 CODE 61 CODE 61 CODE 61

S42 S142 S42K S142K S42M S142M

Hose
PAGE 281 PAGE 281 PAGE 281 PAGE 281 PAGE 282 PAGE 282

SAE FLANGE
CLAMPS &
KITS
CODE 62
SPLIT UNC BOLTS UNC BOLTS METRIC BOLTS METRIC BOLTS
FLANGE CLAMPS SOLID SPLIT FLANGE SOLID FLANGE SPLIT FLANGE SOLID FLANGE
CODE 62 FLANGE CLAMP CLAMP KITS CLAMP KITS CLAMP KITS CLAMPR KITS

Couplings
SUPPLIED IN PAIRS CODE 62 CODE 62 CODE 62 CODE 62 CODE 62

S979 S980 S981 S982 S982C


PAGE 283 PAGE 283 PAGE 283 PAGE 283 PAGE 283

SAE FLANGE
PLUG &
TUBE WELD

BLANK BLANK CODE 61 CODE 62 RYCO CODE 62C

Adaptors
PLUG PLUG O RING FACE O RING FACE O RING FACE
CODE 61 CODE 62 SOCKET WELD SOCKET WELD SOCKET WELD

S1 S3 S2 S2L S1H S3H S2H


PAGE 284 PAGE 284 PAGE 284 PAGE 284 PAGE 284 PAGE 284 PAGE 284

SAE FLANGE
JIC
ADAPTORS

Accessories
CODE 61 FLANGE CODE 61 FLANGE CODE 61 FLANGE CODE 62 FLANGE CODE 62 FLANGE
CODE 61 FLANGE JIC MALE JIC MALE JIC MALE CODE 62 FLANGE JIC MALE JIC MALE
JIC MALE 45º TUBE BEND 90º TUBE BEND 90º LONG BEND JIC MALE 45º TUBE BEND 90º TUBE BEND

S147H S146H S143H


PAGE 285 PAGE 285 PAGE 285

SAE FLANGE
ORFS
Filters

ADAPTORS

CODE 62 FLANGE CODE 62 FLANGE


CODE 62 FLANGE ORFS MALE ORFS MALE
ORFS MALE 45º TUBE BEND 90º TUBE BEND

S967 S940 S940F & FM S970 S970F & FM S976 S976F


PAGE 286 PAGE 286 PAGE 286 PAGE 287 PAGE 287 PAGE 287 PAGE 287
Technical

SAE FLANGE
BLOCKS
CODE 61
BLIND &
WELD
CODE 61 FLANGE CODE 61 FLANGE CODE 61 FLANGE
CODE 61 FLANGE CODE 61 FLANGE FLAT CODE 61 FLANGE FLAT CODE 61 FLANGE FLAT
BLIND SOCKET WELD TUBE SOCKET WELD TUBE SOCKET WELD PIPE SOCKET WELD PIPE BUTT WELD PIPE BUTT WELD PIPE

H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 233
Adaptors – Pictorial Index

S968 S941 S941F & FM S971 S971F & FM S977 S977F


PAGE 286 PAGE 286 PAGE 286 PAGE 287 PAGE 287 PAGE 287 PAGE 287
SAE FLANGE
BLOCKS
CODE 62
BLIND &
WELD
CODE 62 FLANGE CODE 62 FLANGE CODE 62 FLANGE
CODE 62 FLANGE CODE 62 FLANGE FLAT CODE 62 FLANGE FLAT CODE 62 FLANGE FLAT
BLIND SOCKET WELD TUBE SOCKET WELD TUBE SOCKET WELD PIPE SOCKET WELD PIPE BUTT WELD PIPE BUTT WELD PIPE

S951 S951F & FM S953 S957 FK61 & FK61M


PAGE 288 PAGE 288 PAGE 289 PAGE 289 PAGE 285

SAE
SAE FLANGE FLANGE
BLOCKS BLOCK
CODE 61 FASTENING
KIT
CODE 61 FLANGE SUITS SAE
CODE 61 FLANGE FLAT CODE 61 FLANGE CODE 61 FLANGE FLANGE BLOCKS
BSPP FEMALE BSPP FEMALE BSPP MALE JIC MALE CODE 61

S952 S952F & FM S954 S958 FK62 & FK62M


PAGE 288 PAGE 288 PAGE 289 PAGE 289 PAGE 285

SAE
SAE FLANGE FLANGE
BLOCKS BLOCK
CODE 62 FASTENING
KIT
CODE 62 FLANGE SUITS SAE
CODE 62 FLANGE FLAT CODE 62 FLANGE CODE 62 FLANGE FLANGE BLOCKS
BSPP FEMALE BSPP FEMALE BSPP MALE JIC MALE CODE 62

S37 S36 S131 S33 S34 S35 SJK/RKS


PAGE 290 PAGE 290 PAGE 290 PAGE 290 PAGE 290 PAGE 290 PAGE 290

SWIVEL
JOINTS

BSPT MALE BSPT MALE JIC MALE JIC MALE JIC MALE JIC FEMALE REPLACEMENT
BSPT MALE BSPP FEMALE SWIVEL JIC FIXED FEMALE JIC MALE JIC FEMALE JIC MALE SEAL
90º SWIVEL JOINT 90º SWIVEL JOINT SWIVEL JOINT 90º SWIVEL JOINT 90º SWIVEL JOINT 90º SWIVEL JOINT KIT

RO-AC RO-BP RO-DL RO-DS RO-FS RO-SF RO-UN


PAGE 292 PAGE 243/292 PAGE 292 PAGE 292 PAGE 292 PAGE 292 PAGE 292

O RINGS

AIR CONDITIONING
PILOT FITTING BSPP O RING DKOL DKOS
70 DUROMETER MALE THREAD FEMALE METRIC FEMALE METRIC ORFS SAE FLANGE UNO THREAD
(GREEN HNBR) 90 DUROMETER 70 DUROMETER 70 DUROMETER 90 DUROMETER 90 DUROMETER 90 DUROMETER

35B 36B 37 MB RL21


PAGE 243 PAGE 243 PAGE 268 PAGE 273 PAGE 306

COMPONENTS

BSPP METRIC BSPP


BSPP RETAINING JIC METAL METAL
LOCK NUT RING LOCK NUT BONDED SEAL BONDED SEAL

Page 234 QQUUAAL L I I TT YY HH O


OS E A
ANN DD FF I I TT TTI INNGGS S
Adaptors – Pictorial Index

BP BC JP JC JCT MP MC
PAGE 293 PAGE 293 PAGE 293 PAGE 293 PAGE 293 PAGE 294 PAGE 294

Intro
PLASTIC
PROTECTORS

PLUG CAP PLUG CAP TEAR OFF CAP PLUG CAP


SUITS FEMALE SUITS MALE SUITS FEMALE SUITS MALE SUITS MALE SUITS FEMALE SUITS MALE
BSP & NPSM BSP & NPT JIC, SAE & UNO JIC, SAE & UNO JIC, SAE & UNO METRIC METRIC

OP OC FC61 FC62 PP RLP RLC

Hose
PAGE 294 PAGE 294 PAGE 294 PAGE 294 PAGE 294 PAGE 297 PAGE 297

PLASTIC
PROTECTORS
cont'd

PLUG CAP SUITS SAE SUITS SAE SUITS SUITS SUITS


SUITS FEMALE SUITS MALE CODE 61 CODE 62 & R62C 800 SERIES RYCOLOK RYCOLOK

Couplings
ORFS ORFS FLANGE FLANGE FITTING FEMALE MALE

14 15 25 25HL 17 16
PAGE 295 PAGE 295 PAGE 295 PAGE 295 PAGE 295 PAGE 295

TUBE BENDS
IMPERIAL
OUTSIDE
DIAMETER

Adaptors
45º TUBE BEND
22.5º TUBE BEND 30º TUBE BEND 45º TUBE BEND HEAVY 60º TUBE BEND 67.5º TUBE BEND

24A 24B 24 24HL 21 91


PAGE 296 PAGE 296 PAGE 296 PAGE 296 PAGE 296 PAGE 296
TUBE BENDS
IMPERIAL
OUTSIDE
DIAMETER

Accessories
cont'd

90º SPECIAL LONG 90º SPECIAL LONG 90º TUBE BEND 90º LONG 110º LONG
TUBE BEND TUBE BEND 90º TUBE BEND HEAVY TUBE BEND TUBE BEND

RL165 RL160 RL120 RL30 RL45 RL72 RL74


PAGE 297 PAGE 297 PAGE 297 PAGE 297 PAGE 297 PAGE 298 PAGE 298

RYCOLOK
Filters

RYCOLOK
RYCOLOK RYCOLOK RYCOLOK MALE
RYCOLOK RYCOLOK RYCOLOK FEMALE FIXED FEMALE FIXED MALE FEMALE SWIVEL
PLUG CAP MALE NIPPLE SOCKET 90º ELBOW FEMALE SWIVEL 45º ELBOW

RL75 RL32 RL35 RL40 RL77 RL50 RL78F


PAGE 298 PAGE 298 PAGE 298 PAGE 298 PAGE 299 PAGE 299 PAGE 300
Technical

RYCOLOK
cont'd

RYCOLOK RYCOLOK RYCOLOK RYCOLOK RYCOLOK


MALE RYCOLOK FEMALE SWIVEL FEMALE SWIVEL FEMALE SWIVEL RYCOLOK MALE
FEMALE SWIVEL FEMALE SWIVEL FEMALE SWIVEL FEMALE SWIVEL FEMALE SWIVEL FEMALE SWIVEL FEMALE FIXED
90º ELBOW FEMALE SWIVEL 45º ELBOW 90º ELBOW MALE TEE TEE FEMALE FIXED TEE

C O N N E C T I N G P A R T N E R S H I P S Page 235
Adaptors – Pictorial Index

RL78 RL55 RL70 RL60 RL65 RL155 RL19


PAGE 300 PAGE 300 PAGE 300 PAGE 300 PAGE 300 PAGE 301 PAGE 301

RYCOLOK
cont'd

RYCOLOK
MALE RYCOLOK RYCOLOK RYCOLOK RYCOLOK
FEMALE SWIVEL FEMALE FIXED FEMALE FIXED FEMALE FIXED FEMALE FIXED RYCOLOK MALE RYCOLOK MALE
FEMALE SWIVEL TEE TEE Y CROSS X BSPP O RING MALE BSPP FEMALE FIXED

RL115 RL116 RL131 RL113 RL245 RL125 RL80


PAGE 302 PAGE 302 PAGE 302 PAGE 302 PAGE 302 PAGE 303 PAG2 303

RYCOLOK
cont'd

RYCOLOK RYCOLOK RYCOLOK


RYCOLOK RYCOLOK FEMALE SWIVEL FEMALE SWIVEL FEMALE SWIVEL RYCOLOK
FEMALE SWIVEL FEMALE SWIVEL BSPT MALE BSPT MALE BSPP FEMALE SWIVEL RYCOLOK MALE FEMALE SWIVEL
BSPP MALE BSPP O RING MALE 45º ELBOW 90º ELBOW 45º ELBOW NPT MALE NPT MALE

RL90 RL95 RL140 RL100 RL105 RL110


PAGE 303 PAGE 303 PAGE 304 PAGE 304 PAGE 304 PAGE 304

RYCOLOK
cont'd

RYCOLOK RYCOLOK RYCOLOK RYCOLOK RYCOLOK


FEMALE SWIVEL FEMALE SWIVEL RYCOLOK MALE FEMALE SWIVEL FEMALE SWIVEL FEMALE SWIVEL
NPT MALE NPT MALE UN O RING MALE UN O RING MALE UN O RING (BOSS) MALE UN O RING (BOSS) MALE
45º ELBOW 90º ELBOW (O RING BOSS) (O RING BOSS) 45º ELBOW 90º ELBOW

RL27 RL26 RL27D RL26D RL29 RL21


PAGE 305 PAGE 305 PAGE 306 PAGE 306 PAGE 306 PAGE 306

RYCOLOK
BANJO

RYCOLOK RYCOLOK RYCOLOK


RYCOLOK FEMALE SWIVEL FEMALE SWIVEL FEM.SWIV./FEM.SWIV. BSPP BSPP
FEMALE SWIVEL BSPP BANJO BOLT FEMALE SWIVEL BSPP BANJO BOLT BANJO METAL
BSPP BANJO & SEALS BSPP BANJO & SEALS BOLT BONDED SEAL

RL170 RL175 RL175S RL22 RL180 RL195 RL250


PAGE 305 PAGE 305 PAGE 305 PAGE 308 PAGE 308 PAGE 308 PAGE 305

RYCOLOK
COMPONENTS
&
ACCESSORIES

RYCOLOK RYCOLOK RYCO SUPERLOK RYCOLOK MALE RYCOLOK STAPLE


SPRING STEEL STAINLESS STEEL STAINLESS STEEL O RING & RYCOLOK MALE RYCOLOK MALE INSTALLATION AND
STAPLE STAPLE STAPLE BACKUP KIT O RING BACKUP REMOVAL TOOL

RL166F RL167F RL167SF RL20SH


PAGE 307 PAGE 307 PAGE 307 PAGE 308

RYCOLOK
BALL VALVES

BALL VALVE BALL VALVE BALL VALVE


RYCOLOK RYCOLOK RYCO SUPERLOK BALL VALVE
MALE FEMALE FIXED FEMALE FIXED BSPP FEMALE
FEMALE FIXED FEMALE FIXED FEMALE FIXED BSPP FEMALE

Page 236 QQUUAAL L I I TT YY HH O


OS E A
ANN DD FF I I TT TTI INNGGS S
Adaptors – BSP

BSP S64 S59 BSPP O RING S73

Intro
PLUG
PLUG
O RING &
CAP RETAINING
RING SUPPLIED

THREAD DASH BSPT MALE BSPP FEMALE THREAD DASH BSPP O RING
SIZE SIZE PLUG SWIVEL CAP SIZE SIZE MALE PLUG

Hose
A PART NO PART NO A PART NO
1/8 -02 S64-02 S59-02 1/8 -02 S73-02
1/4 -04 S64-04 S59-04 1/4 -04 S73-04
3/8 -06 S64-06 S59-06 3/8 -06 S73-06
1/2 -08 S64-08 S59-08 1/2 -08 S73-08
5/8 -10 3/4 -12 S73-12
3/4 -12 S64-12 S59-12 1 -16 S73-16

Couplings
1 -16 S64-16 S59-16 1.1/4 -20 S73-20
1.1/4 -20 S64-20 S59-20 1.1/2 -24 S73-24
1.1/2 -24 S64-24 S59-24 2 -32 S73-32
2 -32 S64-32 S59-32

BSP S53 S53P S54 S58

Adaptors
TUBE WELD

BSPT MALE

Accessories
THREAD TUBE DASH BSPT MALE BSPP MALE TUBE WELD BSPP FEM SWIVEL
SIZE OD in SIZE TUBE WELD TUBE WELD 90º ELBOW TUBE WELD

A B PART NO PART NO PART NO PART NO


1/4 1/4 -0404
1/4 3/8 -0406 S53-0406 S54-0406 S58-0406
3/8 3/8 -0606 S53-0606 S58-0606
3/8 1/2 -0608 S53-0608 S54-0608
3/8 5/8 -0610 S54-0610
Filters

1/2 1/2 -0808 S53-0808 S53P-0808 S54-0808 S58-0808


1/2 5/8 -0810 S53-0810 S53P-0810 S54-0810
1/2 3/4 -0812 S53-0812 S54-0812
3/4 3/4 -1212 S53-1212 S54-1212 S58-1212
3/4 7/8 -1214 S53-1214 S54-1214
3/4 1 -1216 S53-1216
Technical

1 1 -1616 S53-1616 S54-1616 S58-1616


1 1.1/4 -1620 S53-1620
1.1/4 1.1/4 -2020 S53-2020 S58-2020
1.1/2 1.1/2 -2424 S53-2424 S58-2424
1.1/2 1.15/16 -2431 S53-2431
2 2 -3232 S58-3232

H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 237
Adaptors – BSP

BSP/BSP S27 S24 S72 S80

STRAIGHT

BSPT MALE
THREAD DASH BSPT MALE BSPT FEMALE FIXED BSPT MALE BSPT MALE
SIZE SIZE BSPT MALE REDUCING BUSH BSPT FEM FIXED BSPP FEM SWIVEL

A B PART NO PART NO PART NO PART NO


1/8 1/8 -0202 S27-0202 S72-0202 S80-0202
1/8 1/4 -0204 S72-0204
1/4 1/8 -0402 S27-0402 S24-0402
1/4 1/4 -0404 S27-0404 S72-0404 S80-0404
1/4 3/8 -0406 S72-0406
3/8 1/8 -0602 S24-0602
3/8 1/4 -0604 S27-0604 S24-0604
3/8 3/8 -0606 S27-0606 S72-0606 S80-0606
3/8 1/2 -0608 S72-0608 S80-0608
1/2 1/4 -0804 S27-0804 S24-0804
1/2 3/8 -0806 S27-0806 S24-0806 S80-0806
1/2 1/2 -0808 S27-0808 S72-0808 S80-0808
1/2 3/4 -0812 S72-0812 S80-0812
5/8 1/2 -1008 S27-1008
5/8 5/8 -1010 S27-1010
3/4 1/4 -1204 S24-1204
3/4 3/8 -1206 S27-1206 S24-1206
3/4 1/2 -1208 S27-1208 S24-1208
3/4 5/8 -1210 S27-1210
3/4 3/4 -1212 S27-1212 S72-1212 S80-1212
3/4 1 -1216 S80-1216
1 3/8 -1606 S24-1606
1 1/2 -1608 S27-1608 S24-1608
1 3/4 -1612 S27-1612 S24-1612 S80-1612
1 1 -1616 S27-1616 S72-1616 S80-1616
1 1 -1616 S27H-1616*
1.1/4 1/2 -2008 S24-2008
1.1/4 3/4 -2012 S27-2012 S24-2012
1.1/4 1 -2016 S27-2016 S24-2016
1.1/4 1.1/4 -2020 S27-2020 S80-2020
1.1/2 1/2 -2408 S24-2408
1.1/2 3/4 -2412 S27-2412 S24-2412
1.1/2 1 -2416 S27-2416 S24-2416
1.1/2 1.1/4 -2420 S27-2420 S24-2420
1.1/2 1.1/2 -2424 S27-2424
2 1 -3216 S24-3216
2 1.1/4 -3220 S27-3220
2 1.1/2 -3224 S27-3224 S24-3224
2 2 -3232 S27-3232
*S27H-1616 Special High Pressure Nipple for Hydraulic Hammer use.

Page 238 QQUUAAL L I I TT YY HH O


OS E A
ANN DD FF I I TT TTI INNGGS S
Adaptors – BSP

BSP/BSP S26 S81

Intro
STRAIGHT

THREAD DASH BSPT FEMALE BSPT FEMALE FIXED


SIZE SIZE SOCKET BSPP FEM SWIVEL

Hose
A B PART NO PART NO
1/8 1/8 -0202 S26-0202
1/8 1/4 -0204
1/4 1/8 -0402
1/4 1/4 -0404 S26-0404 S81-0404
1/4 3/8 -0406

Couplings
3/8 1/8 -0602
3/8 1/4 -0604 S26-0604
3/8 3/8 -0606 S26-0606 S81-0606
3/8 1/2 -0608
1/2 1/4 -0804 S26-0804
1/2 3/8 -0806 S26-0806 S81-0806
1/2 1/2 -0808 S26-0808 S81-0808

Adaptors
1/2 3/4 -0812
5/8 1/2 -1008
5/8 5/8 -1010
3/4 1/4 -1204 S26-1204
3/4 3/8 -1206
3/4 1/2 -1208 S26-1208
3/4 5/8 -1210

Accessories
3/4 3/4 -1212 S26-1212 S81-1212
3/4 1 -1216
1 3/8 -1606
1 1/2 -1608
1 3/4 -1612 S26-1612
1 1 -1616 S26-1616 S81-1616
1.1/4 1/2 -2008
1.1/4 3/4 -2012
Filters

1.1/4 1 -2016
1.1/4 1.1/4 -2020 S26-2020
1.1/2 1/2 -2408
1.1/2 3/4 -2412
1.1/2 1 -2416
1.1/2 1.1/4 -2420
1.1/2 1.1/2 -2424 S26-2424
Technical

2 1.1/4 -3220
2 1.1/2 -3224
2 2 -3232 S26-3232

C O N N E C T I N G P A R T N E R S H I P S Page 239
Adaptors – BSP

BSP/BSPP S44 S75 S75SS

STRAIGHT

O RING & RETAINING


RING SUPPLIED

BSPP MALE BSPT MALE


THREAD DASH BULKHEAD BSPT MALE BSPP O RING MALE
SIZE SIZE BSPP MALE BSPP O RING MALE STAINLESS STEEL

A B PART NO PART NO PART NO


1/8 1/8 -0202
1/4 1/8 -0402
1/4 1/4 -0404 S44-0404 S75-0404
1/4 3/8 -0406 S75-0406
1/4 1/2 -0408 S75-0408
3/8 1/8 -0602
3/8 1/4 -0604 S75-0604
3/8 3/8 -0606 S44-0606 S75-0606
3/8 1/2 -0608 S75-0608
1/2 1/4 -0804 S75-0804
1/2 3/8 -0806 S75-0806
1/2 1/2 -0808 S44-0808 S75-0808
1/2 5/8 -0810 S75-0810
1/2 3/4 -0812 S75-0812
3/4 1/4 -1204
3/4 3/8 -1206
3/4 1/2 -1208 S75-1208
3/4 3/4 -1212 S44-1212 S75-1212 S75SS-1212
3/4 1 -1216 S75-1216
1 1/2 -1608
1 3/4 -1612 S75-1612
1 1 -1616 S44-1616 S75-1616
1 1.1/4 -1620 S75-1620
1.1/4 3/4 -2012
1.1/4 1 -2016
1.1/4 1.1/4 -2020 S44-2020 S75-2020
1.1/2 1 -2416
1.1/2 1.1/4 -2420
1.1/2 1.1/2 -2424 S75-2424
2 2 -3232 S75-3232

Page 240 QQUUAAL L I I TT YY HH O


OS E A
ANN DD FF I I TT TTI INNGGS S
Adaptors – BSP

BSP/BSPP S46 S46SS S102 S43

Intro
STRAIGHT

O RING & RETAINING


RING SUPPLIED

BSPP MALE BSPP O RING MALE


THREAD DASH BSPP MALE BSPP O RING MALE BSPP FEMALE FIXED BSPP O RING MALE
SIZE SIZE BSPP O RING MALE STAINLESS STEEL REDUCING BUSH BSPP FEM SWIVEL

Hose
A B PART NO PART NO PART NO PART NO
1/8 1/8 -0202 S43-0202
1/4 1/8 -0402 S102-0402
1/4 1/4 -0404 S46-0404 S43-0404
1/4 3/8 -0406 S46-0406
1/4 1/2 -0408

Couplings
3/8 1/8 -0602 S102-0602
3/8 1/4 -0604 S102-0604
3/8 3/8 -0606 S46-0606 S43-0606
3/8 1/2 -0608 S46-0608 S43-0608
1/2 1/4 -0804 S46-0804 S102-0804
1/2 3/8 -0806 S102-0806 S43-0806
1/2 1/2 -0808 S46-0808 S43-0808

Adaptors
1/2 5/8 -0810
1/2 3/4 -0812 S46-0812
3/4 1/4 -1204 S102-1204
3/4 3/8 -1206 S102-1206
3/4 1/2 -1208 S102-1208
3/4 3/4 -1212 S46-1212 S46SS-1212 S43-1212
3/4 1 -1216 S46-1216

Accessories
1 1/2 -1608 S102-1608
1 3/4 -1612 S102-1612
1 1 -1616 S46-1616 S43-1616
1 1.1/4 -1620
1.1/4 3/4 -2012 S102-2012
1.1/4 1 -2016 S102-2016
1.1/4 1.1/4 -2020 S46-2020 S43-2020
1.1/4 1.1/2 -2024 S46-2024
Filters

1.1/2 1 -2416 S102-2416


1.1/2 1.1/4 -2420 S102-2420
1.1/2 1.1/2 -2424 S46-2424
2 2 -3232 S46-3232
Technical

H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 241
Adaptors – BSP

BSP/BSP S45 S39 S84 S31

45º ELBOW

S84

BSPT MALE BSPT MALE BSPT MALE BSPT FEMALE FIXED


THREAD DASH BSPT MALE BSPT FEMALE FIXED BSPT FEMALE SWIVEL BSPT FEMALE FIXED
SIZE SIZE 45º ELBOW 45º ELBOW 45º ELBOW 45º ELBOW

A B PART NO PART NO PART NO PART NO


1/8 1/8 -0202 S31-0202
1/4 1/4 -0404 S45-0404 S39-0404 S84-0404 S31-0404
1/4 3/8 -0406 S39-0406
3/8 3/8 -0606 S45-0606 S39-0606 S84-0606 S31-0606
1/2 3/8 -0806 S84-0806
1/2 1/2 -0808 S45-0808 S39-0808 S84-0808 S31-0808
3/4 1/2 -1208 S45-1208
3/4 3/4 -1212 S45-1212 S39-1212 S84-1212 S31-1212
1 1 -1616 S45-1616 S31-1616

BSP/BSP S49 S25 S82 S28

90º ELBOW

BSPT MALE BSPT MALE BSPT MALE BSPT FEMALE FIXED


THREAD DASH BSPT MALE BSPT FEMALE FIXED BSPP FEMALE SWIVEL BSPT FEMALE FIXED
SIZE SIZE 90º ELBOW 90º ELBOW 90º ELBOW 90º ELBOW

A B PART NO PART NO PART NO PART NO


1/8 1/8 -0202 S49-0202 S25-0202 S82-0202 S28-0202
1/4 1/8 -0402 S49-0402
1/4 1/4 -0404 S49-0404 S25-0404 S82-0404 S28-0404
1/4 3/8 -0406
3/8 1/4 -0604 S49-0604 S25-0604
3/8 3/8 -0606 S49-0606 S25-0606 S82-0606 S28-0606
3/8 1/2 -0608 S25-0608
1/2 1/4 -0804 S49-0804
1/2 3/8 -0806 S49-0806 S25-0806 S82-0806
1/2 1/2 -0808 S49-0808 S25-0808 S82-0808 S28-0808
1/2 3/4 -0812 S25-0812 S82-0812
3/4 1/2 -1208 S49-1208
3/4 3/4 -1212 S49-1212 S25-1212 S82-1212 S28-1212
3/4 1 -1216 S82-1216
1 3/4 -1612 S49-1612 S82-1612
1 1 -1616 S49-1616 S25-1616 S82-1616 S28-1616
1.1/4 3/4 -2012 S49-2012
1.1/4 1 -2016 S49-2016
1.1/4 1.1/4 -2020 S49-2020 S25-2020 S28-2020
1.1/2 1.1/2 -2424 S49-2424

Page 242 QQUUAAL L I I TT YY HH O


OS E A
ANN DD FF I I TT TTI INNGGS S
Adaptors – BSP

BSPP 35B 36B RO-BP

Intro
LOCK NUT
RETAINING
RING
O RING

THREAD DASH BSPP BSPP BSPP


SIZE SIZE LOCK NUT RETAINING RING O RING
PART NO PART NO PART NO NOTE:

Hose
1/8 -02 35B-02 36B-02 RO-BP02 O Rings are sold only in packs of 10.
Example: Order Part No ROD-BPxx for pack of 10.
1/4 -04 35B-04 36B-04 RO-BP04
(D is added after RO).
3/8 -06 35B-06 36B-06 RO-BP06
1/2 -08 35B-08 36B-08 RO-BP08
5/8 -10 36B-10 RO-BP10
3/4 -12 35B-12 36B-12 RO-BP12

Couplings
1 -16 35B-16 36B-16 RO-BP16
1.1/4 -20 35B-20 36B-20 RO-BP20
1.1/2 -24 36B-24 RO-BP24
2 -32 36B-32 RO-BP32

BSP/BSPP O RING S77 S105

STRAIGHT

Adaptors
90º ELBOW

O RING & RETAINING


RING SUPPLIED

BSPT MALE BSPP O RING MALE


THREAD DASH BSPP O RING MALE BSPP FEMALE SWIVEL
SIZE SIZE 90º ELBOW 90º ELBOW

Accessories
A B PART NO PART NO
1/8 1/8 -0202
1/4 1/4 -0404 S77-0404 S105-0404
1/4 3/8 -0406 S77-0406
1/4 1/2 -0408
3/8 1/4 -0604
3/8 3/8 -0606 S77-0606 S105-0606
3/8 1/2 -0608 S77-0608
Filters

1/2 1/4 -0804


1/2 3/8 -0806 S105-0806
1/2 1/2 -0808 S77-0808 S105-0808
1/2 5/8 -0810
1/2 3/4 -0812 S77-0812 S105-0812
3/4 1/2 -1208 S105-1208
3/4 3/4 -1212 S77-1212 S105-1212
Technical

3/4 1 -1216 S77-1216 S105-1216


1 3/4 -1612
1 1 -1616 S77-1616 S105-1616
1 1.1/4 -1620
1.1/4 1.1/4 -2020 S105-2020
1.1/2 1.1/2 -2424
2 2 -3232
C O N N E C T I N G P A R T N E R S H I P S Page 243
Adaptors – BSP

BSP/BSP S50 S48 S167

TEE

BSPT MALE BSPT MALE BSPT MALE


THREAD DASH BSPT MALE BSPT FEMALE FIXED BSPP FEMALE SWIVEL
SIZE SIZE BSPT MALE BSPT FEMALE FIXED BSPT MALE

A B C PART NO PART NO PART NO


1/8 1/8 1/8 -020202 S50-020202 S48-020202
1/4 1/4 1/4 -040404 S50-040404 S48-040404 S167-040404
3/8 3/8 3/8 -060606 S50-060606 S48-060606 S167-060606
3/8 3/8 1/2 -060608 S50-060608
1/2 1/2 1/2 -080808 S50-080808 S48-080808 S167-080808
1/2 1/2 3/4 -080812 S50-080812
3/4 1/2 3/4 -120812 S50-120812
3/4 3/4 1/2 -121208 S50-121208
3/4 3/4 3/4 -121212 S50-121212 S48-121212 S167-121212
1 3/4 1 -161216 S50-161216
1 1 1 -161616 S50-161616 S48-161616 S167-161616
1.1/4 1.1/4 1.1/4 -202020 S50-202020
1.1/2 1.1/2 1.1/2 -242424
2 2 2 -323232

BSP/BSP S47 S83

TEE

BSPT FEMALE FIXED BSPP FEMALE SWIVEL


THREAD DASH BSPT FEMALE FIXED BSPP FEMALE SWIVEL
SIZE SIZE BSPT MALE BSPT MALE

A B C PART NO PART NO
1/8 1/8 1/8 -020202
1/4 1/4 1/4 -040404 S83-040404
3/8 3/8 3/8 -060606 S83-060606
3/8 3/8 1/2 -060608
1/2 1/2 1/2 -080808 S47-080808 S83-080808
1/2 1/2 3/4 -080812
3/4 1/2 3/4 -120812
3/4 3/4 1/2 -121208
3/4 3/4 3/4 -121212 S47-121212 S83-121212
1 3/4 1 -161216
1 1 1 -161616 S83-161616
1.1/4 1.1/4 1.1/4 -202020
1.1/2 1.1/2 1.1/2 -242424
2 2 2 -323232

Page 244 QQUUAAL L I I TT YY HH O


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ANN DD FF I I TT TTI INNGGS S
Adaptors – BSP

BSP/BSPP O RING S104 S135

Intro
TEE

O RING & RETAINING


RING SUPPLIED

BSPT MALE BSPT MALE


THREAD DASH BSPP O RING MALE BSPT MALE
SIZE SIZE BSPT MALE BSPP O RING MALE

Hose
A B C PART NO PART NO
1/4 1/4 1/4 -040404 S104-040404
1/4 3/8 1/4 -040604 S104-040604
3/8 3/8 3/8 -060606 S104-060606 S135-060606
1/2 1/2 1/2 -080808 S104-080808
3/4 3/4 3/4 -121212 S104-121212

Couplings
1 1 1 -161616 S104-161616
1.1/4 1.1/4 1.1/4 -202020 S104-202020

BSP/BSP S29 S139

TEE

Adaptors
BSPT FEMALE FIXED BSPP FEMALE FIXED
THREAD DASH BSPT FEMALE FIXED BSPP FEMALE FIXED
SIZE SIZE BSPT FEMALE FIXED BSPP FEMALE FIXED

A B C PART NO PART NO

Accessories
1/8 1/8 1/8 -020202 S29-020202
1/4 1/4 1/4 -040404 S29-040404
3/8 3/8 3/8 -060606 S29-060606
3/8 3/8 1/2 -060608
1/2 1/2 1/2 -080808 S29-080808
1/2 1/2 3/4 -080812
3/4 1/2 3/4 -120812
3/4 3/4 1/2 -121208
3/4 3/4 3/4 -121212 S29-121212
Filters

1 3/4 1 -161216
1 1 1 -161616 S29-161616
1.1/4 1.1/4 1.1/4 -202020 S29-202020
1.1/2 1.1/2 1.1/2 -242424
2 2 2 -323232 S29-323232 S139-323232
Technical

H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 245
Adaptors – BSP & BSP/JIC

BSP S32

CROSS

THREAD DASH BSPT FEMALE


SIZE SIZE CROSS

A, B, C, D PART NO
1/4 -04040404 S32-04040404
3/8 -06060606 S32-06060606
1/2 -08080808 S32-08080808
3/4 -12121212 S32-12121212
1 -16161616 S32-16161616

BSP/JIC S130 S130P

BULKHEAD

THREAD DASH BSPTM NO SEAT BSPP MALE


SIZE SIZE JICM BULKHEAD JICM BULKHEAD

A B PART NO PART NO
3/8 9/16 -0609 S130P-0609
1/2 3/4 -0812 S130-0812 S130P-0812
1/2 7/8 -0814 S130P-0814

Page 246 QQUUAAL L I I TT YY HH O


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ANN DD FF I I TT TTI INNGGS S
Adaptors – BSP/JIC
BSP/JIC S7 S128 S61 S16

STRAIGHT

Intro
BSPT MALE
JIC/UN O RING BSPT MALE
THREAD DASH BSPT MALE FEMALE FIXED JIC FEMALE BSPT FEMALE FIXED
SIZE SIZE JIC MALE DUAL SEAT SWIVEL JIC MALE

A B PART NO PART NO PART NO PART NO

Hose
1/8 3/8 -0206 S7-0206
1/8 7/16 -0207 S7-0207 S16-0207
1/8 1/2 -0208 S7-0208
1/8 9/16 -0209 S7-0209 S16-0209
1/4 7/16 -0407 S7-0407 S61-0407
1/4 1/2 -0408 S7-0408

Couplings
1/4 9/16 -0409 S7-0409 S61-0409 S16-0409
1/4 3/4 -0412 S7-0412
1/4 7/8 -0414 S128-0414
3/8 7/16 -0607 S7-0607
3/8 1/2 -0608 S7-0608
3/8 9/16 -0609 S7-0609 S61-0609
3/8 3/4 -0612 S7-0612 S61-0612 S16-0612

Adaptors
3/8 7/8 -0614 S7-0614 S61-0614
3/8 1.1/16 -0617 S7-0617
1/2 7/16 -0807 S7-0807
1/2 9/16 -0809 S7-0809 S16-0809
1/2 3/4 -0812 S7-0812 S128-0812 S61-0812 S16-0812
1/2 7/8 -0814 S7-0814 S128-0814 S61-0814 S16-0814
1/2 1.1/16 -0817 S7-0817 S16-0817

Accessories
1/2 1.5/16 -0821 S7-0821
5/8 3/4 -1012 S7-1012
5/8 7/8 -1014
3/4 9/16 -1209 S7-1209
3/4 3/4 -1212 S7-1212
3/4 7/8 -1214 S7-1214
3/4 1.1/16 -1217 S7-1217 S61-1217 S16-1217
3/4 1.3/16 -1219 S7-1219
Filters

3/4 1.5/16 -1221 S7-1221


1 7/8 -1614 S7-1614
1 1.1/16 -1617 S7-1617
1 1.3/16 -1619 S7-1619
1 1.5/16 -1621 S7-1621 S61-1621
1 1.5/8 -1626 S7-1626
1.1/4 1.1/16 -2017 S7-2017
Technical

1.1/4 1.5/16 -2021 S7-2021


1.1/4 1.5/8 -2026 S7-2026
1.1/2 1.5/16 -2421 S7-2421
1.1/2 1.5/8 -2426 S7-2426 S61-2426
1.1/2 1.7/8 -2430 S7-2430
2 2.1/2 -3240 S7-3240

C O N N E C T I N G P A R T N E R S H I P S Page 247
Adaptors – BSP/JIC

BSP/JIC S9 S8 S11

45º ELBOW
90º ELBOW

BSPT MALE BSPT MALE BSPT MALE EXT


THREAD DASH JIC MALE JIC MALE JIC MALE
SIZE SIZE 45º ELBOW 90º ELBOW 90º ELBOW

A B PART NO PART NO PART NO


1/8 3/8 -0206
1/8 7/16 -0207 S9-0207 S8-0207 S11-0207
1/8 1/2 -0208 S8-0208
1/8 9/16 -0209 S8-0209
1/4 7/16 -0407 S9-0407 S8-0407
1/4 1/2 -0408 S9-0408 S8-0408
1/4 9/16 -0409 S9-0409 S8-0409
1/4 3/4 -0412 S9-0412 S8-0412
1/4 7/8 -0414
3/8 7/16 -0607 S8-0607
3/8 1/2 -0608 S8-0608
3/8 9/16 -0609 S9-0609 S8-0609
3/8 3/4 -0612 S9-0612 S8-0612
3/8 7/8 -0614 S9-0614 S8-0614
3/8 1.1/16 -0617
1/2 7/16 -0807 S8-0807
1/2 9/16 -0809 S9-0809 S8-0809
1/2 3/4 -0812 S9-0812 S8-0812
1/2 7/8 -0814 S9-0814 S8-0814 S11-0814
1/2 1.1/16 -0817 S9-0817 S8-0817
5/8 3/4 -1012
5/8 7/8 -1014 S8-1014
3/4 9/16 -1209 S8-1209
3/4 3/4 -1212 S8-1212
3/4 7/8 -1214 S9-1214 S8-1214
3/4 1.1/16 -1217 S9-1217 S8-1217
3/4 1.3/16 -1219 S8-1219
3/4 1.5/16 -1221 S9-1221 S8-1221
1 7/8 -1614
1 1.1/16 -1617 S8-1617
1 1.5/16 -1621 S9-1621 S8-1621
1 1.5/8 -1626 S9-1626 S8-1626
1.1/4 1.1/16 -2017
1.1/4 1.5/16 -2021 S8-2021
1.1/4 1.5/8 -2026 S9-2026 S8-2026
1.1/2 1.5/8 -2426
1.1/2 1.7/8 -2430 S9-2430 S8-2430
2 2.1/2 -3240

Page 248 QQUUAAL L I I TT YY HH O


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ANN DD FF I I TT TTI INNGGS S
Adaptors – BSP/JIC

BSPP O RING/JIC S74 S71

Intro
STRAIGHT

O RING & RETAINING


RING SUPPLIED

THREAD DASH BSPP O RING MALE BSPP O RING MALE


SIZE SIZE JIC MALE JIC FEMALE SWIVEL

Hose
A B PART NO PART NO
1/8 7/16 -0207 S74-0207
1/8 9/16 -0209 S74-0209
1/4 7/16 -0407 S74-0407
1/4 1/2 -0408 S74-0408
1/4 9/16 -0409 S74-0409 S71-0409
1/4 3/4 -0412 S74-0412

Couplings
1/4 1.1/16 -0417 S74-0417
3/8 7/16 -0607 S74-0607
3/8 9/16 -0609 S74-0609 S71-0609
3/8 3/4 -0612 S74-0612 S71-0612
3/8 7/8 -0614 S74-0614 S71-0614
3/8 1.1/16 -0617 S74-0617
1/2 1/2 -0808 S71-0808

Adaptors
1/2 9/16 -0809 S74-0809
1/2 3/4 -0812 S74-0812 S71-0812
1/2 7/8 -0814 S74-0814 S71-0814
1/2 1.1/16 -0817 S74-0817
3/4 9/16 -1209 S74-1209
3/4 3/4 -1212 S74-1212
3/4 7/8 -1214 S74-1214 S71-1214

Accessories
3/4 1.1/16 -1217 S74-1217 S71-1217
3/4 1.5/16 -1221 S74-1221
3/4 1.5/8 -1226 S74-1226
1 1.1/16 -1617 S74-1617 S71-1617
1 1.5/16 -1621 S74-1621 S71-1621
1 1.5/8 -1626 S74-1626
1.1/4 1.1/16 -2017 S74-2017
1.1/4 1.5/16 -2021 S74-2021 S71-2021
Filters

1.1/4 1.5/8 -2026 S74-2026


1.1/2 1.1/16 -2417 S74-2417
1.1/2 1.5/16 -2421 S74-2421
1.1/2 1.5/8 -2426 S74-2426
1.1/2 1.7/8 -2430 S74-2430
2 1.5/16 -3221 S74-3221
Technical

H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 249
Adaptors – BSP/JIC

BSPP O RING/JIC S69 S76 S70

45º ELBOW
90º ELBOW

O RING & RETAINING


RING SUPPLIED

BSPP O RING MALE BSPP O RING MALE BSPP O RING MALE EXT
THREAD DASH JIC MALE JIC MALE JIC MALE
SIZE SIZE 45º ELBOW 90º ELBOW 90º ELBOW

A B PART NO PART NO PART NO


1/8 7/16 -0207 S76-0207
1/4 7/16 -0407 S76-0407
1/4 1/2 -0408 S76-0408
1/4 9/16 -0409 S69-0409 S76-0409
1/4 3/4 -0412 S76-0412
3/8 7/16 -0607 S76-0607
3/8 9/16 -0609 S76-0609 S70-0609
3/8 3/4 -0612 S76-0612 S70-0612
3/8 7/8 -0614 S76-0614
1/2 1/2 -0808 S76-0808
1/2 9/16 -0809 S69-0809 S76-0809
1/2 3/4 -0812 S69-0812 S76-0812 S70-0812
1/2 7/8 -0814 S69-0814 S76-0814 S70-0814
1/2 1.1/16 -0817 S76-0817
3/4 9/16 -1209 S76-1209
3/4 3/4 -1212 S76-1212
3/4 7/8 -1214 S76-1214
3/4 1.1/16 -1217 S76-1217 S70-1217
3/4 1.5/16 -1221 S76-1221
1 1.1/16 -1617 S76-1617
1 1.5/16 -1621 S76-1621 S70-1621
1.1/4 1.5/16 -2021 S76-2021
1.1/4 1.5/8 -2026 S76-2026

Page 250 QQUUAAL L I I TT YY HH O


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ANN DD FF I I TT TTI INNGGS S
Adaptors – BSP/JIC

BSP/JIC S21 BSPP O RING/JIC S78

Intro
TEE
TEE
O RING & RETAINING
RING SUPPLIED

BSPT MALE BSPP O RING MALE


THREAD DASH JIC MALE THREAD DASH JIC MALE
SIZE SIZE JIC MALE SIZE SIZE JIC MALE

Hose
A B C PART NO A B C PART NO
1/8 7/16 7/16 -020707 S21-020707 1/4 7/16 7/16 -040707 S78-040707
1/4 7/16 7/16 -040707 S21-040707 1/4 9/16 9/16 -040909 S78-040909
1/4 9/16 9/16 -040909 S21-040909 1/4 3/4 3/4 -041212 S78-041212
3/8 9/16 9/16 -060909 S21-060909 3/8 9/16 9/16 -060909 S78-060909
3/8 9/16 3/4 -060912 S21-060912 3/8 3/4 3/4 -061212 S78-061212

Couplings
3/8 3/4 3/4 -061212 S21-061212 1/2 3/4 3/4 -081212 S78-081212
1/2 3/4 3/4 -081212 S21-081212 1/2 7/8 7/8 -081414 S78-081414
1/2 7/8 7/8 -081414 S21-081414 1/2 1.1/16 1.1/16 -081717 S78-081717
1/2 1.1/16 1.1/16 -081717 S21-081717 3/4 3/4 3/4 -121212 S78-121212
3/4 1.1/16 1.1/16 -121717 S21-121717 3/4 1.1/16 1.1/16 -121717 S78-121717
1 1.1/16 1.1/16 -161717 S21-161717 1 1.5/16 1.5/16 -162121 S78-162121
1 1.5/16 1.5/16 -162121 S21-162121 1.1/4 1.1/16 1.1/16 -201717 S78-201717

Adaptors
1.1/4 1.5/8 1.5/8 -202626 S78-202626

BSP/JIC S20 BSPP O RING/JIC S79

TEE
TEE
O RING & RETAINING

Accessories
RING SUPPLIED

JIC MALE JIC MALE


THREAD DASH JIC MALE THREAD DASH JIC MALE
SIZE SIZE BSPT MALE SIZE SIZE BSPP O RING MALE

A B C PART NO A B C PART NO
7/16 7/16 1/8 -070702 S20-070702 7/16 7/16 1/4 -070704 S79-070704
7/16 7/16 1/4 -070704 S20-070704 9/16 9/16 1/4 -090904 S79-090904
Filters

1/2 1/2 1/4 -080804 S20-080804 9/16 9/16 3/8 -090906 S79-090906
1/2 1/2 1/2 -080808 S20-080808 3/4 3/4 3/8 -121206 S79-121206
9/16 9/16 1/4 -090904 S20-090904 3/4 3/4 1/2 -121208 S79-121208
3/4 3/4 3/8 -121206 S20-121206 7/8 7/8 1/2 -141408 S79-141408
3/4 3/4 1/2 -121208 S20-121208 7/8 7/8 3/4 -141412 S79-141412
3/4 1.1/16 1/2 -121708 S20-121708 1.1/16 1.1/16 3/4 -171712 S79-171712
7/8 7/8 3/8 -141406 S20-141406 1.5/16 1.5/16 3/4 -212112 S79-212112
Technical

7/8 7/8 1/2 -141408 S20-141408 1.5/16 1.5/16 1 -212116 S79-212116


1.1/16 1.1/16 3/4 -171712 S20-171712 1.5/8 1.5/8 1.1/4 -262620 S79-262620
1.1/16 1.1/16 1 -171716 S20-171716
1.5/16 1.5/16 3/4 -212112 S20-212112
1.5/8 1.5/8 1.1/4 -262620 S20-262620

C O N N E C T I N G P A R T N E R S H I P S Page 251
Adaptors – BSP/UNO

Adaptors – BSP/ORFS & BSP/SAE

BSPP/ORFS S180 S181

STRAIGHT

O RING INCLUDED

THREAD DASH BSPP MALE BSPP MALE


SIZE SIZE ORFS MALE ORFS FEMALE SWIVEL
A B PART NO PART NO
1/4 11/16 -0411 S180-0411 S181-0411
3/8 11/16 -0611 S180-0611 S181-0611
3/8 13/16 -0613 S180-0613 S181-0613
1/2 13/16 -0813 S180-0813 S181-0813

BSP/SAE SA7 SA9 SA8

STRAIGHT
45º ELBOW
90º ELBOW

BSPT MALE BSPT MALE


THREAD DASH BSPT MALE SAE MALE SAE MALE
SIZE SIZE SAE MALE 45º ELBOW 90º ELBOW

A B PART NO PART NO PART NO


1/8 3/8 -0206 SA8-0206
1/8 5/8 -0210 SA8-0210
1/4 5/8 -0410 SA7-0410 SA9-0410 SA8-0410
3/8 5/8 -0610 SA7-0610 SA9-0610 SA8-0610
3/4 1.1/16 -1217 SA7-1217 SA8-1217

BSP/SAE SA20

TEE

SAE MALE
THREAD DASH SAE MALE
SIZE SIZE BSPT MALE

A B C PART NO
3/4 3/4 3/8 -121206 SA20-121206

Page 252 QQUUAAL L I I TT YY HH O


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ANN DD FF I I TT TTI INNGGS S
Adaptors – BSP/UNO

BSP/UNO S93 S128

Intro
STRAIGHT

O RING SUPPLIED

BSPT MALE
BSPT MALE JIC/UN O RING
THREAD DASH UN O RING FEMALE FIXED

Hose
SIZE SIZE MALE DUAL SEAT

A B PART NO PART NO
1/8 9/16 -0209
1/8 3/4 -0212
1/8 7/8 -0214
1/4 9/16 -0409 S93-0409

Couplings
1/4 3/4 -0412 S93-0412
1/4 7/8 -0414 S93-0414 S128-0414
1/4 1.1/16 -0417
1/4 1.5/16 -0421
3/8 9/16 -0609 S93-0609
3/8 3/4 -0612 S93-0612
3/8 7/8 -0614 S93-0614
3/8 1.1/16 -0617 S93-0617

Adaptors
3/8 1.5/16 -0621
1/2 9/16 -0809 S93-0809
1/2 3/4 -0812 S93-0812 S128-0812
1/2 7/8 -0814 S93-0814 S128-0814
1/2 1.1/16 -0817 S93-0817
1/2 1.5/16 -0821

Accessories
1/2 1.5/8 -0826
5/8 7/8 -1014 S93-1014
5/8 1.1/16 -1017 S93-1017
3/4 3/4 -1212 S93-1212
3/4 7/8 -1214 S93-1214
3/4 1.1/16 -1217 S93-1217
3/4 1.5/16 -1221 S93-1221
3/4 1.5/8 -1226
Filters

1 1.1/16 -1617 S93-1617


1 1.5/16 -1621 S93-1621
1 1.5/8 -1626 S93-1626
1.1/4 1.5/16 -2021 S93-2021
1.1/4 1.5/8 -2026 S93-2026
1.1/2 1.5/8 -2426 S93-2426
1.1/2 1.7/8 -2430 S93-2430
Technical

H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 253
Adaptors – BSP/UNO

BSP/UNO S85 S96 S95 S60

STRAIGHT
45º ELBOW

O RING SUPPLIED

BSPT FEMALE FIXED BSPT MALE


THREAD DASH UN O RING MALE BSPT FEMALE FIXED BSPP FEMALE SWIVEL UN O RING MALE
SIZE SIZE REDUCING BUSH UN O RING MALE UN O RING MALE 45º ELBOW

A B PART NO PART NO PART NO PART NO


1/8 9/16 -0209 S85-0209
1/8 3/4 -0212 S85-0212
1/8 7/8 -0214 S85-0214
1/4 9/16 -0409 S96-0409 S95-0409 S60-0409
1/4 3/4 -0412 S85-0412
1/4 7/8 -0414 S85-0414
1/4 1.1/16 -0417 S85-0417
1/4 1.5/16 -0421 S85-0421
3/8 9/16 -0609
3/8 3/4 -0612 S96-0612 S95-0612 S60-0612
3/8 7/8 -0614 S85-0614 S95-0614 S60-0614
3/8 1.1/16 -0617 S85-0617
3/8 1.5/16 -0621 S85-0621
1/2 9/16 -0809
1/2 3/4 -0812 S96-0812 S95-0812 S60-0812
1/2 7/8 -0814 S85-0814 S96-0814 S95-0814 S60-0814
1/2 1.1/16 -0817 S85-0817 S60-0817
1/2 1.5/16 -0821 S85-0821
1/2 1.5/8 -0826 S85-0826
5/8 7/8 -1014
5/8 1.1/16 -1017
3/4 3/4 -1212
3/4 7/8 -1214 S95-1214
3/4 1.1/16 -1217 S95-1217 S60-1217
3/4 1.5/16 -1221 S85-1221
3/4 1.5/8 -1226 S85-1226
1 1.1/16 -1617
1 1.5/16 -1621 S95-1621 S60-1621
1 1.5/8 -1626 S85-1626
1.1/4 1.5/16 -2021
1.1/4 1.5/8 -2026
1.1/2 1.5/8 -2426
1.1/2 1.7/8 -2430

Page 254 QQUUAAL L I I TT YY HH O


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ANN DD FF I I TT TTI INNGGS S
Adaptors – BSP/UNO & NPT

BSP/UNO S89 S94 NPT/NPT S24N

Intro
90º ELBOW REDUCING
BUSH
O RING SUPPLIED

BSPT MALE BSPP FEMALE SWIVEL NPT MALE


THREAD DASH UN O RING MALE UN O RING MALE THREAD DASH NPT FEMALE FIXED
SIZE SIZE 90º ELBOW 90º ELBOW SIZE SIZE REDUCING BUSH

Hose
A B PART NO PART NO A B PART NO
1/8 7/16 -0207 S94-0207 1/4 1/8 -0402 S24N-0402
1/4 9/16 -0409 S89-0409 S94-0409 3/8 1/8 -0602 S24N-0602
1/4 3/4 -0412 S89-0412 3/8 1/4 -0604 S24N-0604
1/4 7/8 -0414 1/2 1/8 -0802 S24N-0802
3/8 9/16 -0609 S89-0609 1/2 1/4 -0804 S24N-0804

Couplings
3/8 3/4 -0612 S89-0612 S94-0612 1/2 3/8 -0806 S24N-0806
3/8 7/8 -0614 S89-0614 3/4 1/8 -1202 S24N-1202
1/2 3/4 -0812 S89-0812 S94-0812 3/4 1/4 -1204 S24N-1204
1/2 7/8 -0814 S89-0814 S94-0814 3/4 3/8 -1206 S24N-1206
1/2 1.1/16 -0817 S89-0817 3/4 1/2 -1208 S24N-1208
3/4 3/4 -1212 S89-1212 1 3/8 -1606 S24N-1606
3/4 7/8 -1214 S89-1214 1 1/2 -1608 S24N-1608
1 3/4 -1612 S24N-1612

Adaptors
3/4 1.1/16 -1217 S89-1217 S94-1217
1 1.5/16 -1621 S89-1621 S94-1621 1.1/4 1/2 -2008 S24N-2008
1 1.5/8 -1626 S89-1626 1.1/4 3/4 -2012 S24N-2012
1.1/4 1.5/8 -2026 S89-2026 S94-2026 1.1/4 1 -2016 S24N-2016
1.1/2 1/2 -2408 S24N-2408
1.1/2 1 -2416 S24N-2416
1.1/2 1.1/4 -2420 S24N-2420

Accessories
NPT S64N 2 1.1/2 -3224 S24N-3224

PLUG
NPT S53N

THREAD DASH NPT MALE


SIZE SIZE PLUG TUBE WELD
Filters

A PART NO
1/8 -02 S64N-02
1/4 -04 S64N-04 THREAD TUBE DASH NPT MALE
SIZE OD in SIZE TUBE WELD
3/8 -06 S64N-06
1/2 -08 S64N-08 A B PART NO
3/4 -12 S64N-12 1/4 3/8 -0406
Technical

1 -16 S64N-16 3/8 1/2 -0608 S53N-0608


1.1/4 -20 S64N-20 1/2 1/2 -0808
1.1/2 -24 S64N-24 3/4 3/4 -1212 S53N-1212
2 -32 S64N-32 1 1 -1616

C O N N E C T I N G P A R T N E R S H I P S Page 255
Adaptors – NPT & NPT/NPSM

NPT/NPT S27N S72N S80N S26N S81N

STRAIGHT

THREAD DASH NPT MALE NPT MALE NPT MALE NPT FEMALE NPT FEMALE FIXED
SIZE SIZE NPT MALE NIPPLE NPT FEMALE FIXED NPSM FEM SWIVEL SOCKET NPSM FEM SWIVEL

A B PART NO PART NO PART NO PART NO PART NO


1/8 1/8 -0202 S27N-0202 S72N-0202 S80N-0202 S26N-0202 S81N-0202
1/8 1/4 -0204 S72N-0204
1/4 1/8 -0402 S27N-0402
1/4 1/4 -0404 S27N-0404 S72N-0404 S80N-0404 S26N-0404 S81N-0404
1/4 3/8 -0406 S72N-0406
3/8 1/4 -0604 S27N-0604
3/8 3/8 -0606 S27N-0606 S72N-0606 S80N-0606 S26N-0606 S81N-0606
3/8 1/2 -0608 S72N-0608 S80N-0608
1/2 1/4 -0804 S27N-0804
1/2 3/8 -0806 S27N-0806
1/2 1/2 -0808 S27N-0808 S72N-0808 S80N-0808 S26N-0808 S81N-0808
1/2 3/4 -0812 S72N-0812
3/4 1/2 -1208 S27N-1208
3/4 3/4 -1212 S27N-1212 S72N-1212 S80N-1212 S26N-1212 S81N-1212
1 3/4 -1612 S27N-1612
1 1 -1616 S27N-1616 S72N-1616 S80N-1616 S26N-1616 S81N-1616
1.1/4 1 -2016 S27N-2016
1.1/4 1.1/4 -2020 S27N-2020 S80N-2020 S81N-2020
1.1/2 3/4 -2412 S27N-2412
1.1/2 1.1/2 -2424 S27N-2424
2 1.1/2 -3224 S27N-3224

NPT/NPT S39N S84N S31N

45º ELBOW

NPT MALE NPT MALE NPT FEMALE FIXED


THREAD DASH NPT FEMALE FIXED NPSM FEM SWIVEL NPT FEMALE FIXED
SIZE SIZE 45º ELBOW 45º ELBOW 45º ELBOW
A B PART NO PART NO PART NO
1/8 1/8 -0202 S39N-0202 S31N-0202
1/4 1/4 -0404 S39N-0404
3/8 1/4 -0604
3/8 3/8 -0606
1/2 3/8 -0806 S84N-0806
1/2 1/2 -0808 S84N-0808
3/4 3/4 -1212
1 1 -1616 S84N-1616
1.1/4 1.1/4 -2020 S84N-2020

Page 256 QQUUAAL L I I TT YY HH O


OS E A
ANN DD FF I I TT TTI INNGGS S
Adaptors – NPT & NPT/NPSM

NPT/NPT S49N S25N S82N S28N

Intro
90º ELBOW

NPT MALE NPT MALE NPT MALE NPT FEMALE FIXED


THREAD DASH NPT MALE NPT FEMALE FIXED NPSM FEM SWIVEL NPT FEMALE FIXED
SIZE SIZE 90º ELBOW 90º ELBOW 90º ELBOW 90º ELBOW

Hose
A B PART NO PART NO PART NO PART NO
1/8 1/8 -0202 S49N-0202 S25N-0202 S28N-0202
1/4 1/4 -0404 S49N-0404 S25N-0404 S82N-0404 S28N-0404
3/8 1/4 -0604 S49N-0604
3/8 3/8 -0606 S49N-0606 S25N-0606 S82N-0606 S28N-0606
1/2 3/8 -0806

Couplings
1/2 1/2 -0808 S49N-0808 S25N-0808 S82N-0808 S28N-0808
3/4 3/4 -1212 S49N-1212 S25N-1212 S82N-1212 S28N-1212
1 1 -1616 S49N-1616 S25N-1616 S82N-1616 S28N-1616
1.1/4 1.1/4 -2020 S25N-2020 S82N-2020

NPT/NPT S50N S48N S47N S29N

Adaptors
TEE

NPT MALE NPT MALE NPT FEMALE FIXED NPT FEMALE FIXED

Accessories
THREAD DASH NPT MALE NPT FEMALE FIXED NPT FEMALE FIXED NPT FEMALE FIXED
SIZE SIZE NPT MALE NPT FEMALE FIXED NPT MALE NPT FEMALE FIXED

A B C PART NO PART NO PART NO PART NO


1/8 1/8 1/8 -020202 S48N-020202 S29N-020202
1/4 1/4 1/4 -040404 S48N-040404 S47N-040404 S29N-040404
3/8 3/8 3/8 -060606 S48N-060606 S29N-060606
1/2 1/2 1/2 -080808 S50N-080808 S48N-080808 S29N-080808
3/4 3/4 3/4 -121212 S48N-121212 S29N-121212
Filters

1 1 1 -161616 S48N-161616 S29N-161616


1.1/4 1.1/4 1.1/4 -202020 S29N-202020
1.1/2 1.1/2 1.1/2 -242424 S29N-242424
Technical

H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 257
Adaptors – NPT/JIC

NPT/JIC S7N S16N

STRAIGHT

NPT FEMALE
THREAD DASH NPT MALE FIXED
SIZE SIZE JIC MALE JIC MALE

A B PART NO PART NO
1/8 7/16 -0207 S7N-0207 S16N-0207
1/8 1/2 -0208 S7N-0208
1/8 9/16 -0209 S7N-0209
1/4 7/16 -0407 S7N-0407 S16N-0407
1/4 1/2 -0408 S7N-0408 S16N-0408
1/4 9/16 -0409 S7N-0409 S16N-0409
1/4 3/4 -0412 S7N-0412
3/8 7/16 -0607 S7N-0607
3/8 1/2 -0608 S7N-0608
3/8 9/16 -0609 S7N-0609 S16N-0609
3/8 3/4 -0612 S7N-0612
3/8 7/8 -0614 S7N-0614
3/8 1.1/16 -0617 S7N-0617
1/2 7/8 -0807 S7N-0807
1/2 9/16 -0809 S7N-0809
1/2 3/4 -0812 S7N-0812 S16N-0812
1/2 7/8 -0814 S7N-0814
1/2 1.1/16 -0817 S7N-0817 S16N-0817
3/4 9/16 -1209 S7N-1209
3/4 3/4 -1212 S7N-1212
3/4 7/8 -1214 S7N-1214
3/4 1.1/16 -1217 S7N-1217 S16N-1217
3/4 1.3/16 -1219 S7N-1219
3/4 1.5/16 -1221 S7N-1221
1 3/4 -1612 S7N-1612
1 7/8 -1614 S7N-1614
1 1.1/16 -1617 S7N-1617
1 1.3/16 -1619 S7N-1619
1 1.5/16 -1621 S7N-1621
1 1.5/8 -1626 S7N-1626
1.1/4 1.1/16 -2017 S7N-2017
1.1/4 1.5/16 -2021 S7N-2021
1.1/4 1.5/8 -2026 S7N-2026
1.1/2 1.5/8 -2426 S7N-2426
1.1/2 1.7/8 -2430 S7N-2430
2 2.1/2 -3240 S7N-3240

Page 258 QQUUAAL L I I TT YY HH O


OS E A
ANN DD FF I I TT TTI INNGGS S
Adaptors – NPT/JIC

NPT/JIC S9N S8N S11N

Intro
45º ELBOW
90º ELBOW

NPT MALE NPT MALE NPT MALE EXT


THREAD DASH JIC MALE JIC MALE JIC MALE
SIZE SIZE 45º ELBOW 90º ELBOW 90º ELBOW

Hose
A B PART NO PART NO PART NO
1/8 7/16 -0207 S9N-0207 S8N-0207 S11N-0207
1/8 1/2 -0208 S8N-0208
1/8 9/16 -0209 S8N-0209
1/4 7/16 -0407 S9N-0407 S8N-0407
1/4 1/2 -0408 S9N-0408 S8N-0408

Couplings
1/4 9/16 -0409 S9N-0409 S8N-0409
1/4 3/4 -0412 S9N-0412 S8N-0412
3/8 7/16 -0607 S8N-0607
3/8 1/2 -0608 S8N-0608
3/8 9/16 -0609 S9N-0609 S8N-0609
3/8 3/4 -0612 S9N-0612 S8N-0612
3/8 7/8 -0614 S9N-0614 S8N-0614

Adaptors
3/8 1.1/16 -0617
1/2 9/16 -0809 S9N-0809 S8N-0809
1/2 3/4 -0812 S9N-0812 S8N-0812
1/2 7/8 -0814 S9N-0814 S8N-0814
1/2 1.1/16 -0817 S9N-0817 S8N-0817
3/4 9/16 -1209
3/4 3/4 -1212 S8N-1212

Accessories
3/4 7/8 -1214 S9N-1214 S8N-1214
3/4 1.1/16 -1217 S9N-1217 S8N-1217
3/4 1.3/16 -1219 S8N-1219
3/4 1.5/16 -1221 S9N-1221 S8N-1221
1 3/4 -1612
1 7/8 -1614
1 1.1/16 -1617 S8N-1617
1 1.3/16 -1619
Filters

1 1.5/16 -1621 S9N-1621 S8N-1621


1 1.5/8 -1626 S8N-1626
1.1/4 1.1/16 -2017
1.1/4 1.5/16 -2021 S8N-2021
1.1/4 1.5/8 -2026 S9N-2026 S8N-2026
1.1/2 1.7/8 -2430 S9N-2430 S8N-2430
2 2.1/2 -3240
Technical

C O N N E C T I N G P A R T N E R S H I P S Page 259
Adaptors – NPT/JIC & NPT/ORFS

NPT/JIC S21N NPT/JIC S20N

TEE TEE

NPT MALE JIC MALE


THREAD DASH JIC MALE THREAD DASH JIC MALE
SIZE SIZE JIC MALE SIZE SIZE NPT MALE

A B C PART NO A B C PART NO
1/8 7/16 7/16 -020707 S21N-020707 7/16 7/16 1/8 -070702 S20N-070702
1/4 9/16 9/16 -040909 S21N-040909 7/16 7/16 1/4 -070704 S20N-070704
3/8 9/16 9/16 -060909 S21N-060909 1/2 1/2 1/4 -080804 S20N-080804
3/8 3/4 3/4 -061212 S21N-061212 9/16 9/16 1/4 -090904 S20N-090904
1/2 3/4 3/4 -081212 S21N-081212 9/16 9/16 3/8 -090906 S20N-090906
1/2 7/8 7/8 -081414 S21N-081414 3/4 3/4 3/8 -121206 S20N-121206
3/4 1.1/16 1.1/16 -121717 S21N-121717 3/4 3/4 1/2 -121208 S20N-121208
7/8 7/8 1/2 -141408 S20N-141408
1.1/16 1.1/16 3/4 -171712 S20N-171712

NPT/JIC S61N NPT/ORFS S114 S145

STRAIGHT
STRAIGHT 90º ELBOW

O RING INCLUDED

THREAD DASH NPT MALE NPT MALE


SIZE SIZE JIC FEMALE SWIVEL THREAD DASH NPT MALE ORFS MALE
SIZE SIZE ORFS MALE 90º ELBOW
A B PART NO
A B PART NO PART NO
1/4 7/16 -0407 S61N-0407
1/4 9/16 -0409 S114-0409 S145-0409
1/4 9/16 -0409 S61N-0409
3/8 11/16 -0611 S114-0611 S145-0611
3/8 3/4 -0612 S61N-0612
1/2 13/16 -0813 S114-0813 S145-0813
1/2 3/4 -0812 S61N-0812
1/2 1 -0816 S114-0816 S145-0816
3/4 1.3/16 -1219 S114-1219 S145-1219
1 1.7/16 -1623 S114-1623 S145-1623

Page 260 QQUUAAL L I I TT YY HH O


OS E A
ANN DD FF I I TT TTI INNGGS S
Adaptors – NPT/SAE & NPT/UNO

NPT/SAE SA7N SA9N SA8N

Intro
STRAIGHT
45º ELBOW
90º ELBOW

NPT MALE NPT MALE


THREAD DASH NPT MALE SAE MALE SAE MALE
SIZE SIZE SAE MALE 45º ELBOW 90º ELBOW

Hose
A B PART NO PART NO PART NO
1/8 3/8 -0206
1/8 1/2 -0208 SA7N-0208
1/8 5/8 -0210 SA7N-0210 SA8N-0210
1/4 7/16 -0407 SA7N-0407 SA8N-0407
1/4 1/2 -0408 SA7N-0408 SA8N-0408

Couplings
1/4 5/8 -0410 SA7N-0410 SA9N-0410 SA8N-0410
3/8 1/2 -0608 SA7N-0608
3/8 5/8 -0610 SA7N-0610 SA8N-0610
1/2 3/4 -0812 SA7N-0812
3/4 1.1/16 -1217 SA7N-1217 SA8N-1217

NPT/SAE SA20N NPT/UNO S96N

Adaptors
STRAIGHT
TEE
O RING SUPPLIED

SAE MALE

Accessories
THREAD DASH SAE MALE THREAD DASH NPT FEMALE FIXED
SIZE SIZE NPT MALE SIZE SIZE UN O RING MALE

A B C PART NO A B PART NO
7/16 7/16 1/4 -070704 SA20N-070704 1/2 3/4 -0812 S96N-0812
1/2 1/2 1/4 -080804 SA20N-080804

NPSM/UNO S95N NPSM/UNO S94N


Filters

STRAIGHT 90º ELBOW


O RING SUPPLIED O RING SUPPLIED

THREAD DASH NPSM FEMALE SWIVEL THREAD DASH NPSM FEMALE


Technical

SIZE SIZE UN O RING MALE SIZE SIZE UN O RING MALE

A B PART NO A B PART NO
1/2 3/4 -0812 S95N-0812 1/4 9/16 -0409 S94N-0409

H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 261
Adaptors – JIC

JIC S56 S65

PLUG
CAP

THREAD DASH JIC MALE JIC FEMALE


SIZE SIZE PLUG CAP

A PART NO PART NO
7/16 -07 S56-07 S65-07
1/2 -08 S56-08 S65-08
9/16 -09 S56-09 S65-09
3/4 -12 S56-12 S65-12
7/8 -14 S56-14 S65-14
1.1/16 -17 S56-17 S65-17
1.3/16 -19 S56-19 S65-19
1.5/16 -21 S56-21 S65-21
1.5/8 -26 S56-26 S65-26
1.7/8 -30 S56-30 S65-30
2.1/2 -40 S56-40 S65-40

JIC S51 S52 S57 S152

TUBE WELD
90º TUBE WELD

JIC MALE
THREAD TUBE DASH JIC MALE TUBE WELD JIC FEMALE SWIVEL JIC MALE
SIZE OD in SIZE TUBE WELD 90º ELBOW TUBE WELD TUBE WELD TEE
A B PART NO PART NO PART NO PART NO
7/16 1/4 -0704 S51-0704 S52-0704 S57-0704
7/16 3/8 -0706 S51-0706 S57-0706
9/16 3/8 -0906 S51-0906 S52-0906 S57-0906
9/16 1/2 -0908 S51-0908
3/4 3/8 -1206 S52-1206
3/4 1/2 -1208 S51-1208 S52-1208 S57-1208 S152-120808
3/4 5/8 -1210 S51-1210 S57-1210
3/4 3/4 -1212 S51-1212 S152-121212
7/8 5/8 -1410 S51-1410 S52-1410 S57-1410 S152-141010
7/8 3/4 -1412 S51-1412 S52-1412 S57-1412
1.1/16 5/8 -1710 S51-1710
1.1/16 3/4 -1712 S51-1712 S52-1712 S57-1712
1.1/16 7/8 -1714 S51-1714
1.1/16 1 -1716 S51-1716 S57-1716 S152-171616
1.3/16 7/8 -1914 S51-1914 S52-1914
1.5/16 1 -2116 S51-2116 S52-2116 S57-2116
1.5/16 1.1/8 -2118 S51-2118
1.5/16 1.1/4 -2120 S51-2120 S57-2120 S152-212020
1.5/8 1.1/4 -2620 S51-2620 S52-2620 S57-2620
1.5/8 1.3/8 -2622 S51-2622
1.5/8 1.1/2 -2624 S51-2624 S57-2624
1.7/8 1.1/2 -3024 S51-3024 S57-3024
2.1/2 2 -4032 S51-4032 S57-4032
Page 262 QQUUAAL L I I TT YY HH O
OS E A
ANN DD FF I I TT TTI INNGGS S
Adaptors – JIC

JIC S6 JIC S6M

Intro
TUBE NUT & TUBE NUT &
SLEEVE METRIC SLEEVE
(FLARE TYPE) (FLARE TYPE)

THREAD TUBE DASH JIC FEMALE NUT THREAD TUBE DASH JIC FEMALE NUT
SIZE OD in SIZE & SLEEVE SIZE OD mm SIZE & METRIC SLEEVE

Hose
A B PART NO A B PART NO
7/16 1/4 -0704 S6-0704 7/16 6 -0706 S6M-0706
1/2 5/16 -0805 S6-0805 1/2 8 -0808 S6M-0808
9/16 3/8 -0906 S6-0906 9/16 10 -0910 S6M-0910
3/4 1/2 -1208 S6-1208 3/4 12 -1212 S6M-1212
7/8 5/8 -1410 S5-1410 7/8 16 -1416 S6M-1416
1.1/16 3/4 -1712 S6-1712 1.1/16 19 -1719 S6M-1719

Couplings
1.3/16 7/8 -1914 S6-1914 1.3/16 20 -1920 S6M-1920
1.5/16 1 -2116 S6-2116 1.5/16 25 -2125 S6M-2125
1.5/8 1.1/4 -2620 S6-2620 1.5/8 32 -2632 S6M-2632
Sleeves for metric tubing are plated
“light blue” (silver) for identification.

Adaptors
JIC S6S J-LOK S134

TUBE NUT &


JIC FEMALE NUT
SHORT SLEEVE
& FLARELESS OLIVE
(FLARE TYPE)

Accessories
THREAD TUBE DASH JIC FEMALE NUT THREAD TUBE DASH J-LOK
SIZE OD in SIZE & SHORT SLEEVE SIZE OD in SIZE NUT & OLIVE

A B PART NO A B PART NO
9/16 3/8 -0906 S6S-0906 7/16 1/4 -0704 S134-0704
3/4 1/2 -1208 S6S-1208 9/16 3/8 -0906 S134-0906
7/8 5/8 -1410 S6S-1410 3/4 1/2 -1208 S134-1208
Filters

7/8 5/8 -1410 S134-1410


1.1/16 3/4 -1712 S134-1712
1.5/16 1 -2116 S134-2116
S134 Assembly Instructions pages 414 and 415.
Technical

C O N N E C T I N G P A R T N E R S H I P S Page 263
Adaptors – JIC

JIC/JIC S17 S10 S66 S23

STRAIGHT
BULKHEAD
45º ELBOW

JIC MALE JIC MALE


THREAD DASH JIC MALE JICM BULKHEAD JIC FEMALE JIC FEM SWIVEL
SIZE SIZE JIC MALE JIC MALE REDUCER 45º ELBOW

A B PART NO PART NO PART NO PART NO


7/16 7/16 -0707 S17-0707 S10-0707 S23-0707
7/16 9/16 -0709 S66-0709
7/16 3/4 -0712 S66-0712
7/16 7/8 -0714 S66-0714
7/16 1.1/16 -0717 S66-0717
1/2 1/2 -0808 S17-0808 S23-0808
9/16 7/16 -0907 S17-0907
9/16 9/16 -0909 S17-0909 S10-0909 S23-0909
9/16 3/4 -0912 S66-0912
9/16 7/8 -0914 S66-0914
9/16 1.1/16 -0917 S66-0917
9/16 1.5/16 -0921 S66-0921
3/4 9/16 -1209 S17-1209 S66-1209
3/4 3/4 -1212 S17-1212 S10-1212 S23-1212
3/4 7/8 -1214 S66-1214*
3/4 1.1/16 -1217 S66-1217
3/4 1.5/16 -1221 S66-1221
7/8 3/4 -1412 S17-1412 S66-1412
7/8 7/8 -1414 S17-1414 S10-1414 S23-1414
7/8 1.1/16 -1417 S66-1417*
1.1/16 7/16 -1707 S17-1707
1.1/16 1/2 -1708 S17-1708
1.1/16 9/16 -1709 S17-1709
1.1/16 3/4 -1712 S17-1712
1.1/16 7/8 -1714 S17-1714 S10-1714 S66-1714
1.1/16 1.1/16 -1717 S17-1717 S10-1717 S23-1717
1.1/16 1.5/16 -1721 S66-1721
1.3/16 1.3/16 -1919 S17-1919 S10-1919
1.5/16 3/4 -2112 S66-2112
1.5/16 7/8 -2114 S17-2114
1.5/16 1.1/16 2117 S17-2117 S66-2117
1.5/16 1.5/16 -2121 S17-2121 S10-2121 S23-2121
1.5/16 1.5/8 -2126 S66-2126
1.5/8 1.5/16 -2621 S17-2621 S66-2621
1.5/8 1.5/8 -2626 S17-2626 S10-2626 S23-2626
1.7/8 1.7/8 -3030 S17-3030 S10-3030 S23-3030
2.1/2 2.1/2 -4040 S17-4040
*These Sizes are
One Piece
Construction

Page 264 QQUUAAL L I I TT YY HH O


OS E A
ANN DD FF I I TT TTI INNGGS S
Adaptors – JIC

JIC/JIC S18 S13 S15

Intro
90º ELBOW

JIC MALE JIC MALE BULKHEAD JIC MALE


THREAD DASH JIC MALE JIC MALE JIC FEMALE SWIVEL
SIZE SIZE 90º ELBOW 90º ELBOW 90º ELBOW

Hose
A B PART NO PART NO PART NO
7/16 7/16 -0707 S18-0707 S13-0707 S15-0707
1/2 1/2 -0808 S18-0808 S13-0808 S15-0808
9/16 9/16 -0909 S18-0909 S13-0909 S15-0909
3/4 9/16 -1209 S18-1209
3/4 3/4 -1212 S18-1212 S13-1212 S15-1212

Couplings
7/8 3/4 -1412 S18-1412 S15-1412
7/8 7/8 -1414 S18-1414 S13-1414 S15-1414
7/8 1.1/16 -1417 S15-1417
1.1/16 7/8 -1714 S18-1714 S15-1714
1.1/16 1.1/16 -1717 S18-1717 S13-1717 S15-1717
1.3/16 1.3/16 -1919 S18-1919 S15-1919
1.5/16 1.1/16 -2117 S18-2117

Adaptors
1.5/16 1.5/16 -2121 S18-2121 S13-2121 S15-2121
1.5/8 1.5/8 -2626 S18-2626 S13-2626 S15-2626
1.7/8 1.7/8 -3030 S15-3030

JIC/JIC S5 S4 S103

Accessories
45º BEND
90º BEND

JIC MALE JIC MALE JIC MALE


THREAD DASH JIC FEMALE SWIVEL JIC FEMALE SWIVEL JIC FEMALE SWIVEL
SIZE SIZE 45º TUBE BEND 90º TUBE BEND 90º LONG BEND

A B PART NO DL1 DL2 PART NO DL1 DL2 PART NO DL1 DL2


Filters

9/16 9/16 -0909 S5-0909 13 46 S4-0909 27 41 S103-0909 57 41


3/4 9/16 -1209
3/4 3/4 -1212 S5-1212 17 57 S4-1212 36 53 S103-1212 67 53
7/8 3/4 -1412
7/8 7/8 -1414 S5-1414 19 65 S4-1414 42 60 S103-1414 79 60
1.1/16 7/8 -1714
1.1/16 1.1/16 -1717 S5-1717 25 79 S4-1717 54 72 S103-1717 93 72
Technical

1.5/16 1.5/16 -2121 S5-2121 30 91 S4-2121 66 84 S103-2121 111 84


1.5/8 1.5/8 -2626 S5-2626 38 106 S4-2626 85 98 S103-2626 140 98
1.7/8 1.7/8 -3030 S4-3030 115 100
2.1/2 2.1/2 -4040 S4-4040 133 168
Drop Lengths (DL) dimensions are in millimetres.

H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 265
Adaptors – JIC

JIC/JIC S19 S62 S63

TEE

JIC MALE JIC MALE BULKHEAD JIC MALE


THREAD DASH JIC MALE JIC MALE JIC MALE
SIZE SIZE JIC MALE JIC MALE JIC MALE BULKHEAD

A B C PART NO PART NO PART NO


7/16 7/16 7/16 -070707 S19-070707 S62-070707 S63-070707
1/2 1/2 1/2 -080808 S19-080808 S62-080808 S63-080808
9/16 9/16 9/16 -090909 S19-090909 S62-090909 S63-090909
9/16 3/4 9/16 -091209
9/16 9/16 3/4 -090912 S62-090912
3/4 1/2 3/4 -120812 S19-120812
3/4 3/4 9/16 -121209 S19-121209
3/4 3/4 3/4 -121212 S19-121212 S62-121212 S63-121212
3/4 3/4 7/8 -121214 S19-121214 S62-121214
3/4 3/4 1.1/16 -121217 S19-121217
7/8 3/4 7/8 -141214 S19-141214
7/8 7/8 9/16 -141409
7/8 7/8 3/4 -141412 S19-141412
7/8 7/8 7/8 -141414 S19-141414 S62-141414 S63-141414
7/8 7/8 1.1/16 -141417 S19-141417 S62-141417
7/8 1.1/16 7/8 -141714
1.1/16 3/4 3/4 -171212 S19-171212
1.1/16 7/8 7/8 -171414 S19-171414
1.1/16 1.1/16 7/8 -171714 S19-171714
1.1/16 1.1/16 1.1/16 -171717 S19-171717 S62-171717 S63-171717
1.1/16 1.1/16 1.5/16 -171721 S19-171721
1.1/16 1.5/16 1.1/16 -172117
1.1/16 1.1/16 1.5/8 -171726 S19-171726
1.3/16 1.3/16 1.3/16 -191919 S19-191919
1.5/16 7/8 7/8 -211414 S19-211414
1.5/16 1.1/16 1.1/16 -211717 S19-211717
1.5/16 1.5/16 7/8 -212114 S19-212114
1.5/16 1.5/16 1.1/16 -212117 S19-212117
1.5/16 1.5/16 1.5/16 -212121 S19-212121 S62-212121 S63-212121
1.5/8 1.5/8 1.5/8 -262626 S19-262626 S62-262626 S63-262626
1.7/8 1.7/8 1.7/8 -303030

Page 266 QQUUAAL L I I TT YY HH O


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Adaptors – JIC

JIC/JIC S68 S67

Intro
TEE

JIC MALE JIC MALE


THREAD DASH JIC MALE JIC FEMALE SWIVEL
SIZE SIZE JIC FEMALE SWIVEL JIC MALE

Hose
A B C PART NO PART NO
7/16 7/16 7/16 -070707 S68-070707 S67-070707
1/2 1/2 1/2 -080808 S68-080808 S67-080808
9/16 9/16 9/16 -090909 S68-090909 S67-090909
9/16 3/4 9/16 -091209 S67-091209
9/16 9/16 3/4 -090912

Couplings
3/4 1/2 3/4 -120812
3/4 3/4 9/16 -121209 S67-121209
3/4 3/4 3/4 -121212 S68-121212 S67-121212
3/4 3/4 7/8 -121214
3/4 3/4 1.1/16 -121217
7/8 3/4 7/8 -141214
7/8 7/8 9/16 -141409 S67-141409

Adaptors
7/8 7/8 3/4 -141412 S67-141412
7/8 7/8 7/8 -141414 S68-141414 S67-141414
7/8 7/8 1.1/16 -141417 S67-141417
7/8 1.1/16 7/8 -141714 S67-141714
1.1/16 3/4 3/4 -171212
1.1/16 7/8 7/8 -171414
1.1/16 1.1/16 7/8 -171714 S68-171714 S67-171714

Accessories
1.1/16 1.1/16 1.1/16 -171717 S68-171717 S67-171717
1.1/16 1.1/16 1.5/16 -171721
1.1/16 1.5/16 1.1/16 -172117 S67-172117
1.1/16 1.1/16 1.5/8 -171726
1.3/16 1.3/16 1.3/16 -191919
1.5/16 7/8 7/8 -211414
1.5/16 1.1/16 1.1/16 -211717
1.5/16 1.5/16 7/8 -212114 S67-212114
Filters

1.5/16 1.5/16 1.1/16 -212117 S68-212117 S67-212117


1.5/16 1.5/16 1.5/16 -212121 S68-212121 S67-212121
1.5/8 1.5/8 1.5/8 -262626 S68-262626 S67-262626
1.7/8 1.7/8 1.7/8 -303030 S68-303030 S67-303030
Technical

C O N N E C T I N G P A R T N E R S H I P S Page 267
Adaptors – JIC

JIC S100

CROSS

THREAD DASH JIC MALE


SIZE SIZE CROSS

A,B,C,D PART NO
9/16 -09090909 S100-09090909
3/4 -12121212 S100-12121212
7/8 -14141414 S100-14141414
1.1/16 -17171717 S100-17171717
1.5/16 -21212121 S100-21212121

JIC LOCK NUT 37

LOCK NUT

THREAD DASH JIC


SIZE SIZE LOCK NUT

PART NO
7/16 -07 37-07
1/2 -08 37-08
9/16 -09 37-09
3/4 -12 37-12
7/8 -14 37-14
1.1/16 -17 37-17
1.3/16 -19 37-19
1.5/16 -21 37-21
1.5/8 -26 37-26

Page 268 QQUUAAL L I I TT YY HH O


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Adaptors – JIC/ORFS

JIC/ORFS S108 S109 S110

Intro
STRAIGHT

O RING INCLUDED

THREAD DASH JIC MALE JIC MALE ORFS JIC FEMALE SWIVEL
SIZE SIZE ORFS MALE FEMALE SWIVEL ORFS MALE

Hose
A B PART NO PART NO PART NO
7/16 9/16 -0709 S108-0709 S109-0709 S110-0709
9/16 11/16 -0911 S108-0911 S109-0911 S110-0911
3/4 13/16 -1213 S108-1213 S109-1213 S110-1213
7/8 13/16 -1413 S108-1413 S110-1413
7/8 1 -1416 S108-1416 S109-1416 S110-1416
7/8 1.3/16 -1419

Couplings
1.1/16 1.3/16 -1719 S108-1719 S109-1719 S110-1719
1.5/16 1.7/16 -2123 S108-2123 S109-2123 S110-2123

Adaptors
JIC/ORFS S138 S137

45º TUBE BEND


90º TUBE BEND

Accessories
JIC MALE JIC MALE
THREAD DASH ORFS FEMALE SWIVEL ORFS FEMALE SWIVEL
SIZE SIZE 45º TUBE BEND 90º TUBE BEND

A B PART NO DL1 DL2 PART NO DL1 DL2


7/16 9/16 -0709 S138-0709 17 48 S137-0709 31 25
9/16 11/16 -0911 S138-0911 21 43 S137-0911 37 48
3/4 13/16 -1213 S138-1213 18 59 S137-1213 38 53
Filters

7/8 13/16 -1413


7/8 1 -1416 S138-1416 21 78 S137-1416 47 67
7/8 1.3/16 -1419 S137-1419 47 73
1.1/16 1.3/16 -1719 S138-1719 27 81 S137-1719 61 81
1.5/16 1.7/16 -2123 S138-2123 27 88 S137-2123 72 85
Drop Lengths (DL) dimensions are in millimetres.
Technical

H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 269
Adaptors – JIC/UNO

JIC/UNO S90 S107 S101

STRAIGHT

O RING SUPPLIED

THREAD DASH JIC MALE JIC MALE EXT JIC FEMALE SWIVEL
SIZE SIZE UN O RING MALE UN O RING MALE UN O RING MALE
A B PART NO PART NO PART NO
7/16 7/16 -0707 S90-0707 S101-0707
7/16 9/16 -0709 S90-0709 S101-0709
7/16 3/4 -0712 S90-0712
1/2 1/2 -0808 S90-0808
1/2 3/4 -0812 S90-0812
1/2 7/8 -0814 S90-0814 S101-0814
9/16 7/16 -0907 S90-0907 S101-0907
9/16 1/2 -0908 S90-0908
9/16 9/16 -0909 S90-0909 S107-0909 S101-0909
9/16 3/4 -0912 S90-0912 S101-0912
9/16 7/8 -0914 S90-0914 S101-0914
9/16 1.1/16 -0917 S90-0917
3/4 7/16 -1207 S90-1207
3/4 9/16 -1209 S90-1209 S101-1209
3/4 3/4 -1212 S90-1212 S107-1212 S101-1212
3/4 7/8 -1214 S90-1214 S101-1214
3/4 1.1/16 -1217 S90-1217 S101-1217
3/4 1.5/16 -1221 S90-1221
7/8 3/4 -1412 S90-1412 S107-1412 S101-1412
7/8 7/8 -1414 S90-1414 S107-1414 S101-1414
7/8 1.1/16 -1417 S90-1417 S101-1417
7/8 1.5/16 -1421 S90-1421 S101-1421
1.1/16 3/4 -1712 S90-1712 S101-1712
1.1/16 7/8 -1714 S90-1714 S107-1714 S101-1714
1.1/16 1.1/16 -1717 S90-1717 S107-1717 S101-1717
1.1/16 1.3/16 -1719 S90-1719
1.1/16 1.5/16 -1721 S90-1721 S101-1721
1.1/16 1.5/8 -1726 S90-1726
1.3/16 1.1/16 -1917 S90-1917
1.3/16 1.3/16 -1919 S90-1919
1.3/16 1.5/16 -1921 S90-1921
1.5/16 3/4 -2112 S90-2112
1.5/16 7/8 -2114 S90-2114 S101-2114
1.5/16 1.1/16 -2117 S90-2117 S101-2117
1.5/16 1.3/16 -2119 S90-2119
1.5/16 1.5/16 -2121 S90-2121 S107-2121 S101-2121
1.5/16 1.5/8 -2126 S90-2126
1.5/8 1.1/16 -2617 S90-2617
1.5/8 1.5/16 -2621 S90-2621
1.5/8 1.5/8 -2626 S90-2626 S101-2626
1.5/8 1.7/8 -2630 S90-2630
1.7/8 1.7/8 -3030 S90-3030 S101-3030

Page 270 QQUUAAL L I I TT YY HH O


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Adaptors – JIC/UNO

JIC/UNO S88 S91 S86

Intro
45º ELBOW
90º ELBOW

O RING SUPPLIED

JIC MALE JIC MALE JIC FEMALE SWIVEL


THREAD DASH UN O RING MALE UN O RING MALE UN O RING MALE
SIZE SIZE 45º ELBOW 90º ELBOW 90º ELBOW

Hose
A B PART NO PART NO PART NO
7/16 7/16 -0707 S88-0707 S91-0707
7/16 1/2 -0708 S91-0708
7/16 9/16 -0709 S91-0709
7/16 3/4 -0712
1/2 1/2 -0808 S91-0808

Couplings
1/2 3/4 -0812
1/2 7/8 -0814
9/16 7/16 -0907 S91-0907
9/16 1/2 -0908 S91-0908
9/16 9/16 -0909 S88-0909 S91-0909 S86-0909
9/16 3/4 -0912 S88-0912 S91-0912
9/16 7/8 -0914 S91-0914
9/16 1.1/16 -0917 S91-0917

Adaptors
3/4 7/16 -1207
3/4 9/16 -1209 S91-1209
3/4 3/4 -1212 S88-1212 S91-1212 S86-1212
3/4 7/8 -1214 S88-1214 S91-1214
3/4 1.1/16 -1217 S91-1217
3/4 1.5/16 -1221 S91-1221
7/8 3/4 -1412 S88-1412 S91-1412 S86-1412

Accessories
7/8 7/8 -1414 S88-1414 S91-1414 S86-1414
7/8 1.1/16 -1417 S91-1417
7/8 1.5/16 -1421
1.1/16 3/4 -1712 S91-1712
1.1/16 7/8 -1714 S91-1714
1.1/16 1.1/16 -1717 S88-1717 S91-1717 S86-1717
1.1/16 1.3/16 -1719 S91-1719
1.1/16 1.5/16 -1721 S91-1721
Filters

1.1/16 1.5/8 -1726


1.3/16 1.1/16 -1917 S91-1917
1.3/16 1.3/16 -1919 S88-1919 S91-1919
1.3/16 1.5/16 -1921 S91-1921
1.5/16 3/4 -2112
1.5/16 7/8 -2114
1.5/16 1.1/16 -2117 S88-2117 S91-2117
Technical

1.5/16 1.3/16 -2119 S88-2119


1.5/16 1.5/16 -2121 S88-2121 S91-2121
1.5/16 1.5/8 -2126 S88-2126 S91-2126
1.5/8 1.1/16 -2617
1.5/8 1.5/16 -2621 S88-2621 S91-2621
1.5/8 1.5/8 -2626 S88-2626 S91-2626
1.7/8 1.7/8 -3030
C O N N E C T I N G P A R T N E R S H I P S Page 271
Adaptors – JIC/UNO & JOINER

JIC/UNO S12 JIC/UNO S87

EXTENDED
TEE
90º ELBOW
O RING SUPPLIED
O RING SUPPLIED

JIC MALE JIC MALE


THREAD DASH UN O RING MALE THREAD DASH UN O RING MALE
SIZE SIZE EXTENDED 90º ELBOW SIZE SIZE JIC MALE

A B PART NO A B C PART NO
9/16 9/16 -0909 S12-0909 7/16 7/16 7/16 -070707 S87-070707
9/16 7/8 -0914 S12-0914 7/16 7/8 9/16 -071409 S87-071409
3/4 3/4 -1212 S12-1212 9/16 9/16 9/16 -090909 S87-090909
3/4 7/8 -1214 S12-1214 9/16 3/4 3/4 -091212 S87-091212
7/8 7/8 -1414 S12-1414 3/4 3/4 3/4 -121212 S87-121212
7/8 1.1/16 -1417 S12-1417 3/4 3/4 7/8 -121214 S87-121214
1.1/16 7/8 -1714 S12-1714 3/4 7/8 3/4 -121412 S87-121412
1.1/16 1.1/16 -1717 S12-1717 7/8 3/4 7/8 -141214 S87-141214
1.5/16 1.5/16 -2121 S12-2121 7/8 7/8 3/4 -141412 S87-141412
7/8 7/8 7/8 -141414 S87-141414
7/8 1.1/16 7/8 -141714 S87-141714
7/8 1.1/16 1.1/16 -141717 S87-141717
1.1/16 7/8 1.1/16 -171417 S87-171417

JIC/UNO S92 1.1/16 1.1/16 9/16 -171709 S87-171709


1.1/16 1.1/16 3/4 -171712 S87-171712
1.1/16 1.1/16 7/8 -171714 S87-171714
TEE 1.1/16 1.1/16 1.1/16 -171717 S87-171717
O RING SUPPLIED 1.5/16 1.5/16 1.1/16 -212117 S87-212117
1.5/16 1.5/16 1.5/16 -212121 S87-212121

JIC MALE
THREAD DASH JIC MALE
SIZE SIZE UN O RING MALE

A B C PART NO
JOINER S112
7/16 7/16 7/16 -070707 S92-070707
9/16 9/16 7/16 -090907 S92-090907
9/16 9/16 9/16 -090909 S92-090909
9/16 9/16 3/4 -090912 S92-090912 TUBE WELD
3/4 9/16 3/4 -120912 S92-120912
3/4 3/4 9/16 -121209 S92-121209
3/4 3/4 3/4 -121212 S92-121212
3/4 3/4 7/8 -121214 S92-121214 TUBE DASH JOINER
OD SIZE TUBE WELD
7/8 3/4 3/4 -141212 S92-141212
7/8 7/8 7/8 -141414 S92-141414 inch PART NO
1.1/16 1.1/16 1.1/16 -171717 S92-171717 3/4 -1212 S112-1212
1.5/16 1.1/16 1.5/16 -211721 S92-211721 1 -1616 S112-1616
1.5/16 1.5/16 1.1/16 -212117 S92-212117 1.1/4 -2020 S112-2020
1.5/16 1.5/16 1.5/16 -212121 S92-212121 1.1/2 -2424 S112-2424
1.5/8 1.5/8 1.5/8 -262626 2 -3232 S112-3232

Page 272 QQUUAAL L I I TT YY HH O


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Adaptors – METRIC

METRIC M73 METRIC MB

PLUG

Intro
METAL
REQUIRES
BONDED
BONDED
SEAL SEAL
(P/N MB)

THREAD METRIC THREAD BONDED


SIZE PLUG SIZE SEAL
NOTE:

Hose
mm PART NO mm PART NO
Bonded Seals are sold only in packs of 10
12x1,5 M73-1215 12 MB-12 (up to and including MB-20) or packs of 5
(MB-22 and over).
14x1,5 M73-1415 14 MB-14
To order pack, add D after MB.
16x1,5 M73-1615 16 MB-16 Example: Order Part No MBD-xx for pack.
18x1,5 M73-1815 18 MB-18
20x1,5 M73-2015 20 MB-20
22x1,5 M73-2215 22 MB-22

Couplings
24x1,5 M73-2415 24 MB-24
26x1,5 M73-2615 26 MB-26
27x2,0 M73-2720 27 MB-27
28x1,5 M73-2815 28 MB-28
30x2,0 M73-3020 30 MB-30
33x2,0 M73-3320 33 MB-33
36x2,0 M73-3620 36 MB-36

Adaptors
42x2,0 M73-4220 42 MB-42
48x2,0 48 MB-48
52x2,0 M73-5220 52

METRIC M6L METRIC M6S

Accessories
DLK LIGHT SERIES DKS HEAVY SERIES

NUT AND OLIVE NUT AND OLIVE


(CUTTING RING) (CUTTING RING)

THREAD TUBE DASH DKL NUT THREAD TUBE DASH DKS NUT
SIZE OD SIZE AND OLIVE SIZE OD SIZE AND OLIVE

mm mm PART NO mm mm PART NO
Filters

12x1,5 6 -06 M6L-06 14x1,5 6 -06 M6S-06


14x1.5 8 -08 M6L-08 16x1,5 8 -08 M6S-08
16x1,5 10 -10 M6L-10 18x1,5 10 -10 M6S-10
18x1,5 12 -12 M6L-12 20x1,5 12 -12 M6S-12
22x1,5 15 -15 M6L-15 22x1,5 14 -14 M6S-14
26x1,5 18 -18 M6L-18 24x1,5 16 -16 M6S-16
Technical

30x2,0 22 -22 M6L-22 30x2,0 20 -20 M6S-20


36x2,0 28 -28 M6L-28 36x2,0 25 -25 M6S-25
42x2,0 30 -30 M6S-30
52x2,0 38 -38 M6S-38

H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 273
Adaptors – METRIC/BSPP O RING

METRIC/BSPP O RING M75L M75S

BSPP O RING AND RETAINING RING


SUPPLIED
METRIC END REQUIRES BONDED SEAL
(PART NO MB) IF USED IN A PORT

DKL MALE 24º CONE DKS MALE 24º CONE


THREAD SIZE DASH SIZE BSPP O RING MALE BSPP O RING MALE

A B PART NO TUBE OD mm PART NO TUBE OD mm


14x1,5 1/4 -1404 M75L-1404 8
16x1,5 1/4 -1604 M75S-1604 8
18x1,5 1/8 -1802 M75S-1802 10
18x1,5 1/4 -1804 M75S-1804 10
18x1,5 3/8 -1806 M75S-1806 10
18x1,5 1/2 -1808 M75L-1808 12
20x1,5 3/8 -2006 M75S-2006 12
22x1,5 1/2 -2208 M75S-2208 14
22x1,5 3/4 -2212 M75L-2212 15
24x1,5 3/8 -2406 M75S-2406 16
24x1,5 1/2 -2408 M75S-2408 16
30x2,0 3/4 -3012 M75S-3012 20
36x2,0 3/4 -3612 M75S-3612 25
36x2,0 1 -3616 M75S-3616 25
42x2,0 1.1/4 -4220 M75S-4220 30
52x2,0 1.1/2 -5224 M75S-5224 38

METRIC/BSPP O RING M77L M77S

BSPP O RING AND RETAINING RING


SUPPLIED
METRIC END REQUIRES BONDED SEAL
(PART NO MB) IF USED IN A PORT

DKL MALE 24º CONE DKS MALE 24º CONE


BSPP O RING MALE BSPP O RING MALE
THREAD SIZE DASH SIZE 90º ELBOW 90º ELBOW

A B PART NO TUBE OD mm PART NO TUBE OD mm


16x1,5 1/4 -1604
18x1,5 1/4 -1804 M77L-1804 12 M77S-1804 10
18x1,5 3/8 -1806 M77L-1806 12
18x1,5 1/2 -1808 M77L-1808 12
20x1,5 3/8 -2006
22x1,5 1/2 -2208
24x1,5 1/2 -2408 M77S-2408 16
30x2,0 1/2 -3008 M77S-3008 20
36x2,0 3/4 -3612 M77S-3612 25
36x2,0 1 -3616
42x2,0 3/4 -4212 M77S-4212

Page 274 QQUUAAL L I I TT YY HH O


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ANN DD FF I I TT TTI INNGGS S
Adaptors – METRIC/JIC

METRIC/JIC M7 M7L M7S

Intro
METRIC END
REQUIRES
BONDED SEAL
(PART NO MB) IF
USED IN A PORT

DASH METRIC MALE DKL MALE 24º CONE DKS MALE 24º CONE
THREAD SIZE SIZE JIC MALE JIC MALE JIC MALE

Hose
A B PART NO PART NO TUBE OD mm PART NO TUBE OD mm
12x1,5 7/16 -1207 M7L-1207 6
12x1,5 9/16 -1209 M7L-1209 6
12x1,5 3/4 -1212
14x1,5 7/16 -1407
14x1,5 9/16 -1409 M7L-1409 8
14x1,5 3/4 -1412 M7L-1412 8

Couplings
16x1,5 7/16 -1607 M7-1607 M7L-1607
16x1,5 9/16 -1609 M7-1609
16x1,5 3/4 -1612 M7-1612
16x1,5 7/8 -1614 M7-1614
18x1,5 9/16 -1809 M7-1809 M7L-1809 12 M7S-1809 10
18x1,5 3/4 -1812 M7-1812 M7L-1812 12
18x1,5 7/8 -1814 M7-1814

Adaptors
20x1,5 3/4 -2012 M7-2012
20x1,5 7/8 -2014 M7-2014
20x1,5 1.1/16 -2017 M7-2017
22x1,5 3/4 -2212 M7L-2212 15
22x1,5 7/8 -2214 M7L-2214 15
22x1,5 1.1/16 -2217 M7-2217
24x1,5 3/4 -2412 M7S-2412 16

Accessories
24x1,5 7/8 -2414
24x1,5 1.1/16 -2417 M7S-2417 16
26x1,5 1.1/16 -2617 M7-2617
26x1,5 1.5/16 -2621 M7-2621
27x2,0 1.1/16 -2717 M7-2717
27x2,0 1.5/16 -2721 M7-2721
28x1,5 1.1/16 -2817 M7-2817
28x1,5 1.5/16 -2821 M7-2821
Filters

30x2,0 7/8 -3014 M7S-3014 20


30x2,0 1.1/16 -3017
30x2,0 1.5/16 -3021
33x2,0 1.1/16 -3317 M7-3317
33x2,0 1.5/16 -3321 M7-3321
33x2,0 1.5/8 -3326 M7-3326
Technical

36x2,0 1.1/16 -3617 M7S-3617 25


36x2,0 1.5/16 -3621
42x2,0 1.5/16 -4221 M7-4221 M7S-4221 30
42x2,0 1.5/8 -4226 M7-4226
42x2,0 1.7/8 -4230 M7-4230
48x2,0 1.5/8 -4826 M7-4826
48x2,0 1.7/8 -4830 M7-4830
C O N N E C T I N G P A R T N E R S H I P S Page 275
Adaptors – METRIC/JIC

METRIC/JIC M71L M71S

METRIC END
REQUIRES
BONDED SEAL
(PART NO MB) IF
USED IN A PORT

DASH DKL MALE 24º CONE DKS MALE 24º CONE


THREAD SIZE SIZE JIC FEMALE JIC FEMALE

A B PART NO TUBE OD mm PART NO TUBE OD mm


12x1,5 7/16 -1207
12x1,5 9/16 -1209
12x1,5 3/4 -1212
14x1,5 7/16 -1407
14x1,5 9/16 -1409
14x1,5 3/4 -1412
16x1,5 9/16 -1609
16x1,5 3/4 -1612
16x1,5 7/8 -1614
18x1,5 7/16 -1807 M71S-1807 10
18x1,5 9/16 -1809 M71L-1809 12 M71S-1809 10
18x1,5 3/4 -1812
18x1,5 7/8 -1814
20x1,5 3/4 -2012
20x1,5 7/8 -2014
20x1,5 1.1/16 -2017
22x1,5 3/4 -2212
22x1,5 7/8 -2214
22x1,5 1.1/16 -2217
24x1,5 3/4 -2412 M71S-2412 16
24x1,5 7/8 -2414
24x1,5 1.1/16 -2417
26x1,5 1.1/16 -2617
26x1,5 1.5/16 -2621
30x2,0 7/8 -3014
30x2,0 1.1/16 -3017 M71S-3017 20
30x2,0 1.5/16 -3021
36x2,0 1.1/16 -3617
36x2,0 1.5/16 -3621
42x2,0 1.5/16 -4221
42x2,0 1.5/8 -4226
42x2,0 1.7/8 -4230
52x2,0 1.7/8 -5230

Page 276 QQUUAAL L I I TT YY HH O


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Adaptors – ORFS

ORFS S111 S113 ORFS S115 S106

Intro
PLUG
CAP TUBE WELD

O RING O RING INCLUDED


INCLUDED

THREAD DASH ORFS MALE ORFS FEMALE ORFS FEMALE


SIZE SIZE PLUG CAP THREAD TUBE DASH ORFS MALE SWIVEL
SIZE OD in SIZE TUBE WELD TUBE WELD

Hose
PART NO PART NO
A B PART NO PART NO
9/16 -09 S111-09 S113-09
9/16 1/4 -0904 S115-0904 S106-0904
11/16 -11 S111-11 S113-11
11/16 1/4 -1104
13/16 -13 S111-13 S113-13
11/16 3/8 -1106 S115-1106 S106-1106
1 -16 S111-16 S113-16
13/16 3/8 -1306
1.3/16 -19 S111-19 S113-19
13/16 1/2 -1308 S115-1308 S106-1308
1.7/16 -23 S111-23 S113-23

Couplings
1 1/2 -1608
1.11/16 -27 S111-27 S113-27 1 5/8 -1610 S115-1610 S106-1610
2 -32 S111-32 S113-32 1.3/16 1/2 -1908
1.3/16 5/8 -1910
1.3/16 3/4 -1912 S115-1912 S106-1912
1.7/16 3/4 -2312
1.7/16 7/8 -2314
1.7/16 1 -2316 S115-2316 S106-2316

Adaptors
1.11/16 1 -2716
1.11/16 1.1/4 -2720 S115-2720 S106-2720
2 1.1/2 -3224

ORFS/ORFS S116 S141 S117 S118 S154

STRAIGHT
BULKHEAD NIPPLE

Accessories
90º ELBOW

O RINGS INCLUDED

ORFS MALE
ORFS MALE ORFS MALE ORFS FEMALE ORFS MALE
THREAD DASH ORFS MALE BULKHEAD ORFS MALE SWIVEL ORFS FEMALE SWIVEL
SIZE SIZE ORFS MALE ORFS MALE 90º ELBOW 90º ELBOW 90º BEND
A B PART NO PART NO PART NO PART NO PART NO DL1 DL2
Filters

9/16 9/16 -0909 S116-0909 S141-0909 S117-0909 S118-0909


11/16 9/16 -1109 S116-1109
11/16 11/16 -1111 S116-1111 S141-1111 S117-1111 S118-1111
13/16 11/16 -1311 S116-1311
13/16 13/16 -1313 S116-1313 S141-1313 S117-1313 S118-1313
1 13/16 -1613 S116-1613
1 1 -1616 S116-1616 S141-1616 S117-1616 S118-1616
Technical

1.3/16 13/16 -1913 S116-1913


1.3/16 1 -1916 S116-1916
1.3/16 1.3/16 -1919 S116-1919 S141-1919 S117-1919 S118-1919
1.7/16 1.3/16 -2319 S116-2319
1.7/16 1.7/16 -2323 S116-2323 S141-2323 S117-2323 S118-2323 S154-2323 84 80
1.11/16 1.11/16 -2727 S141-2727
Drop Lengths (DL) dimensions are in millimetres.
H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 277
Adaptors – ORFS & ORFS/UNO

ORFS/ORFS S119 S120 S121

TEE

O RINGS INCLUDED

ORFS MALE ORFS MALE ORFS MALE


THREAD DASH ORFS MALE ORFS MALE ORFS FEMALE SWIVEL
SIZE SIZE ORFS MALE ORFS FEMALE SWIVEL ORFS MALE

A B C PART NO PART NO PART NO


9/16 9/16 9/16 -090909 S119-090909 S120-090909 S121-090909
11/16 11/16 11/16 -111111 S119-111111 S121-111111
13/16 13/16 13/16 -131313 S119-131313 S120-131313 S121-131313
1 1 13/16 -161613 S121-161613
1 1 1 -161616 S119-161616 S120-161616 S121-161616
1.3/16 1.3/16 13/16 -191913 S121-191913
1.3/16 1.3/16 1.3/16 -191919 S119-191919 S120-191919 S121-191919
1.7/16 1.7/16 1.7/16 -232323 S119-232323 S120-232323 S121-232323

ORFS/UNO S122 S123 S124 S125

STRAIGHT
45º ELBOW
90º ELBOW

O RING INCLUDED

ORFS MALE ORFS MALE ORFS FEMALE SWIVEL


THREAD DASH ORFS MALE UN O RING MALE UN O RING MALE UN O RING MALE
SIZE SIZE UN O RING MALE 45º ELBOW 90º ELBOW 90º ELBOW

A B PART NO PART NO PART NO PART NO


9/16 7/16 -0907 S122-0907 S123-0907 S124-0907 S125-0907
9/16 9/16 -0909 S122-0909 S123-0909 S124-0909
11/16 7/16 -1107 S122-1107 S123-1107 S124-1107
11/16 9/16 -1109 S122-1109 S123-1109 S124-1109 S125-1109
13/16 9/16 -1309 S122-1309 S124-1309
13/16 3/4 -1312 S122-1312 S123-1312 S124-1312 S125-1312
13/16 7/8 -1314 S122-1314
1 3/4 -1612 S122-1612 S124-1612
1 7/8 -1614 S122-1614 S123-1614 S124-1614 S125-1614
1 1.1/16 -1617 S122-1617
1.3/16 7/8 -1914 S122-1914 S124-1914
1.3/16 1.1/16 -1917 S122-1917 S123-1917 S124-1917 S125-1917
1.3/16 1.5/16 -1921 S122-1921
1.7/16 1.1/16 -2317 S122-2317
1.7/16 1.5/16 -2321 S122-2321 S123-2321 S124-2321 S125-2321
1.11/16 1.5/8 -2726 S122-2726

Page 278 QQUUAAL L I I TT YY HH O


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Adaptors – ORFS/UNO

ORFS/UNO S126

Intro
TEE

O RINGS INCLUDED

ORFS MALE
THREAD DASH ORFS MALE
SIZE SIZE UN O RING MALE

Hose
A B C PART NO
9/16 9/16 7/16 -090907
11/16 11/16 9/16 -111109
13/16 13/16 3/4 -131312 S126-131312
1 1 7/8 -161614
1.3/16 1.3/16 1.1/16 -191917

Couplings
1.7/16 1.7/16 1.5/16 -232321
1.11/16 1.11/16 1.5/8 -272726

ORFS/UNO S127

Adaptors
TEE

O RINGS INCLUDED

ORFS MALE
THREAD DASH UN O RING MALE

Accessories
SIZE SIZE ORFS MALE

A B C PART NO
9/16 7/16 9/16 -090709 S127-090709
11/16 9/16 11/16 -110911 S127-110911
13/16 3/4 13/16 -131213 S127-131213
1 7/8 1 -161416 S127-161416
1.3/16 1.1/16 1.3/16 -191719 S127-191719
1.7/16 1.5/16 1.7/16 -232123 S127-232123
Filters

1.11/16 1.5/8 1.11/16 -272627 S127-272627


Technical

C O N N E C T I N G P A R T N E R S H I P S Page 279
Adaptors – SAE

SAE SA51 SA6

TUBE WELD

TUBE NUT &


SLEEVE
(FLARE TYPE)

THREAD TUBE DASH SAE MALE SAE FEMALE NUT


SIZE OD in SIZE TUBE WELD AND SLEEVE

A B PART NO PART NO
5/8 3/8 -1006 SA51-1006 SA6-1006
1.1/16 3/4 -1712 SA6-1712

SAE/SAE SA17 SA10 SA23 SA18 SA15

STRAIGHT
BULKHEAD NIPPLE
45º ELBOW
90º ELBOW

SAE MALE SAE MALE SAE MALE SAE MALE


THREAD DASH SAE MALE BULKHEAD SAE FEMALE SWIVEL SAE MALE SAE FEMALE SWIVEL
SIZE SIZE SAE MALE SAE MALE 45º ELBOW 90º ELBOW 90º ELBOW

A B PART NO PART NO PART NO PART NO PART NO


7/16 7/16 -0707 SA17-0707
1/2 1/2 -0808 SA17-0808 SA10-0808
5/8 5/8 -1010 SA17-1010 SA23-1010 SA18-1010 SA15-1010
3/4 3/4 -1212 SA17-1212 SA10-1212 SA15-1212
7/8 7/8 -1414 SA17-1414 SA15-1414
1.1/16 1.1/16 -1717 SA17-1717 SA15-1717

SAE/SAE SA19

TEE

SAE MALE
THREAD DASH SAE MALE
SIZE SIZE SAE MALE

A B C PART NO
5/8 5/8 5/8 -101010 SA19-101010

Page 280 QQUUAAL L I I TT YY HH O


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Adaptors – SAE FLANGE

SAE FLANGE
CLAMPS S40 S42 S140 S142

Intro
NOMINAL SPLIT FLANGE CLAMPS SPLIT FLANGE CLAMPS SOLID SOLID
FLANGE DASH CODE 61 CODE 62 FLANGE CLAMP FLANGE CLAMP
SIZE SIZE SUPPLIED IN PAIRS SUPPLIED IN PAIRS CODE 61 CODE 62

Hose
PART NO PART NO PART NO PART NO
1/2 -08 S40-08 S42-08 S140-08
3/4 -12 S40-12 S42-12 S140-12 S142-12
1 -16 S40-16 S42-16 S140-16 S142-16
1.1/4 -20 S40-20 S42-20 S140-20 S142-20

Couplings
1.1/2 -24 S40-24 S42-24 S140-24 S142-24
2 -32 S40-32 S42-32 S140-32 S142-32
2.1/2 -40 S40-40
3 -48 S40-48
4 -64 S40-64 S140-64

Adaptors
SAE FLANGE
CLAMP KITS
UNC BOLTS S40K S42K S140K S142K

WITH O RING

Accessories
BOLTS &
WASHERS

NOMINAL UNC BOLTS SPLIT UNC BOLTS SPLIT UNC BOLTS SOLID UNC BOLTS SOLID
FLANGE DASH FLANGE CLAMP KITS FLANGE CLAMP KITS FLANGE CLAMP KITS FLANGE CLAMP KITS
SIZE SIZE CODE 61 CODE 62 CODE 61 CODE 62

PART NO PART NO PART NO PART NO


1/2 -08 S40K-08 S42K-08 S140K-08
Filters

3/4 -12 S40K-12 S42K-12 S140K-12 S142K-12


1 -16 S40K-16 S42K-16 S140K-16 S142K-16
1.1/4 -20 S40K-20 S42K-20 S140K-20 S142K-20
1.1/2 -24 S40K-24 S42K-24 S140K-24 S142K-24
2 -32 S40K-32 S42K-32 S140K-32 S142K-32
2.1/2 -40 S40K-40
Technical

H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 281
Adaptors – SAE FLANGE

SAE FLANGE
CLAMP KITS
METRIC BOLTS S40M S42M S140M S142M

WITH O RING
BOLTS &
WASHERS

NOMINAL METRIC BOLTS SPLIT METRIC BOLTS SPLIT METRIC BOLTS SOLID METRIC BOLTS SOLID
FLANGE DASH FLANGE CLAMP KITS FLANGE CLAMP KITS FLANGE CLAMP KITS FLANGE CLAMP KITS
SIZE SIZE CODE 61 CODE 62 CODE 61 CODE 62

PART NO PART NO PART NO PART NO


1/2 -08 S40M-08 S42M-08 S140M-08
3/4 -12 S40M-12 S42M-12 S140M-12 S142M-12
1 -16 S40M-16 S42M-16 S140M-16 S142M-16
1.1/4 -20 S40M-20 S42M-20 S140M-20 S142M-20
1.1/2 -24 S40M-24 S42M-24 S140M-24 S142M-24
2 -32 S40M-32 S42M-32 S140M-32 S142M-32
2.1/2 -40 S40M-40

DIMENSIONS OF
SAE FLANGES &
FLANGE CLAMPS

NOM.
FLANGE DASH
SIZE SIZE BØ T F G PORT THREAD & BOLT LENGTH

PORT BOLT PORT BOLT


inch mm inch mm inch mm inch mm inch UNC inch METRIC mm
CODE 61
1/2 -08 30,2 1.19 6,73 0.265 17,5 0.69 38,1 1.50 5/16 - 18 1.1/4 M8 x 1,25 35
*5/8 -10 34,0 1.34 6,73 0.265 19,8 0.78 42,9 1.69 5/16 - 18 M8 x 1,25
3/4 -12 38,1 1.50 6,73 0.265 22,2 0.88 47,6 1.88 3/8 - 16 1.1/4 M10 x 1,5 35
1 -16 44,5 1.75 8,00 0.315 26,2 1.03 52,4 2.06 3/8 - 16 1.1/4 M10 x 1,5 35
1.1/4 -20 50,8 2.00 8,00 0.315 30,2 1.19 58,7 2.31 7/16 - 14 1.1/2 M10 x 1,5 40
1.1/2 -24 60,3 2.38 8,00 0.315 35,7 1.41 69,8 2.75 1/2 - 13 1.1/2 M12 x 1,75 45
2 -32 71,4 2.81 9,53 0.375 42,9 1.69 77,8 3.06 1/2 - 13 1.1/2 M12 x 1,75 45
2.1/2 -40 84,1 3.31 9,53 0.375 50,8 2.00 88,9 3.50 1/2 - 13 1.3/4 M12 x 1,75 45
3 -48 101,6 4.00 9,53 0.375 61,9 2.44 106,4 4.19 5/8 - 11 1.3/4 M16 x 2,0 45
CODE 62
1/2 -08 31,7 1.25 7,75 0.305 18,2 0.72 40,5 1.59 5/16 - 18 1.1/4 M8 x 1,25 35
3/4 -12 41,3 1.63 8,76 0.345 23,8 0.94 50,8 2.00 3/8 - 16 1.1/2 M10 x 1,5 40
1 -16 47,6 1.88 9,53 0.375 27,8 1.09 57,2 2.25 7/16 - 14 1.3/4 M12 x 1,75 45
1.1/4 -20 54,0 2.12 10,29 0.405 31,8 1.25 66,7 2.63 1/2 - 13 1.3/4 M14 x 2,0 45
1.1/2 -24 63,5 2.50 12,57 0.495 36,5 1.44 79,4 3.13 5/8 - 11 2.1/4 M16 x 2,0 60
2 -32 79,4 3.13 12,57 0.495 44,5 1.75 96,8 3.8 1 3/4 - 10 2.3/4 M20x 2,5 70
*5/8 is used by Komatsu.

Page 282 QQUUAAL L I I TT YY HH O


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Adaptors – SAE FLANGE

SAE FLANGE S979 S980

Intro
BLANK PLUG

FLANGE OD PAGE 282


CLAMPS PAGE 281
O RING NOT SUPPLIED

NOMINAL
FLANGE DASH BLANK PLUG BLANK PLUG
SIZE SIZE CODE 61 CODE 62

Hose
Note:
INCH PART NO PART NO
Flat Face side will seal against O Ring port.
1/2 -08 S979-08 O Ring side will seal against Flat Face port.
3/4 -12 S979-12 S980-12 O Ring not supplied.

1 -16 S979-16 S980-16


1.1/4 -20 S979-20 S980-20
1.1/2 -24 S979-24 S980-24

Couplings
2 -32 S979-32 S980-32
2.1/2 40 S979-40

SAE FLANGE S981 S982 S982C

TUBE WELD

Adaptors
FLANGE OD PAGE 282
CLAMPS PAGE 281
O RING NOT SUPPLIED
*(5/8 KOMATSU)

NOMINAL CODE 61 CODE 62 RYCO CODE 62C


FLANGE TUBE DASH O RING FACE O RING FACE O RING FACE
SIZE OD in SIZE SOCKET WELD SOCKET WELD SOCKET WELD

Accessories
A B PART NO PART NO PART NO
1/2 5/8 -0810 S981-0810
*5/8 5/8 -1010 S981-1010
3/4 5/8 -1210 S981-1210
3/4 3/4 -1212 S981-1212 S982-1212 S982C-1212
3/4 1 -1216 S982-1216
1 3/4 -1612 S981-1612 S982-1612 S982C-1612
1 1 -1616 S981-1616 S982-1616 S982C-1616
Filters

1 1.1/4 -1620 S981-1620


1.1/4 1 -2016 S981-2016 S982-2016 S982C-2016
1.1/4 1.1/4 -2020 S981-2020 S982-2020 S982C-2020
1.1/4 1.1/2 -2024 S981-2024
1.1/2 1.1/4 -2420 S981-2420 S982-2420 S982C-2420
1.1/2 1.1/2 -2424 S981-2424 S982-2424 S982C-2424
Technical

2 1.1/4 -3220 S981-3220


2 1.1/2 -3224 S981-3224 S982-3224
2 2 -3232 S981-3232 S982-3232
2.1/2 2 -4032 S981-4032
2.1/2 2.1/2 -4040 S981-4040

C O N N E C T I N G P A R T N E R S H I P S Page 283
Adaptors – SAE FLANGE/JIC

SAE FLANGE/JIC S1 S3 S2 S2L

CODE 61

FLANGE OD PAGE 282


CLAMPS PAGE 281
O RING NOT SUPPLIED

NOM. CODE 61 FLANGE CODE 61 FLANGE CODE 61 FLANGE


FLANGE THREAD DASH CODE 61 FLANGE JIC MALE JIC MALE JIC MALE
SIZE SIZE SIZE JIC MALE 45º TUBE BEND 90º TUBE BEND 90º LONG BEND
A B PART NO PART NO DL1 DL2 PART NO DL1 DL2 PART NO DL1 DL2
1/2 3/4 -0812 S1-0812 S3-0812 18 41 S2-0812 53 38
1/2 7/8 -0814 S2-0814 60 44
3/4 3/4 -1212 S1-1212 S2-1212 53 42
3/4 7/8 -1214 S1-1214 S3-1214 22 48 S2-1214 60 47
3/4 1.1/16 -1217 S1-1217 S3-1217 22 49 S2-1217 65 50
1 1.1/16 -1617 S1-1617 S3-1617 26 56 S2-1617 72 54
1 1.5/16 -1621 S1-1621 S3-1621 25 60 S2-1621 84 59 S2L-1621 83 94
1.1/4 1.1/16 -2017 S2-2017 72 57
1.1/4 1.5/16 -2021 S1-2021 S3-2021 26 62 S2-2021 84 61
1.1/4 1.5/8 -2026 S1-2026 S3-2026 32 70 S2-2026 98 76
1.1/2 1.5/16 -2421 S1-2421 S2-2421 84 65
1.1/2 1.5/8 -2426 S1-2426 S3-2426 34 72 S2-2426 98 79
1.1/2 1.7/8 -2430 S1-2430 S3-2430 37 81 S2-2430 140 89
2 1.5/8 -3226 S2-3226 98 87
2 1.7/8 -3230 S1-3220
2 2.1/2 -3240 S2-3240 146 115
Drop Lengths (DL) dimensions are in millimetres.
SAE FLANGE/JIC S1H S3H S2H

CODE 62

FLANGE OD PAGE 282


CLAMPS PAGE 281
O RING NOT SUPPLIED

NOM. CODE 62 FLANGE CODE 62 FLANGE


FLANGE THREAD DASH CODE 62 FLANGE JIC MALE JIC MALE
SIZE SIZE SIZE JIC MALE 45º TUBE BEND 90º TUBE BEND
A B PART NO PART NO DL1 DL2 PART NO DL1 DL2
1/2 3/4 -0812
3/4 3/4 -1212
3/4 7/8 -1214 S2H-1214 60 49
3/4 1.1/16 -1217 S1H-1217 S3H-1217 27 63 S2H-1217 72 52
3/4 1.5/16 -1221 S2H-1221 78 52
1 1.1/16 -1617 S1H-1617 S2H-1617 72 56
1 1.5/16 -1621 S1H-1621 S3H-1621 25 60 S2H-1621 84 65
1.1/4 1.1/16 -2017 S2H-2017 72 59
1.1/4 1.5/16 -2021 S1H-2021
1.1/4 1.5/8 -2026 S2H-2026 98 81
1.1/2 1.5/16 -2421 S1H-2421 S2H-2421 84 70
1.1/2 1.5/8 -2426 S1H-2426 S2H-2426 98 81
1.1/2 1.7/8 -2430
2 1.5/8 -3226
2 1.7/8 -3230
2 2.1/2 -3240 S2H-3240 146 115
Page 284 QQUUAAL L I I TT YY HH O
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ANN DD FF I I TT TTI INNGGS S
Adaptors – SAE FLANGE/ORFS

SAE FLANGE/ORFS S147H S146H S143H


CODE 62

Intro
FLANGE OD PAGE 282
CLAMPS PAGE 281
SAE FLANGE O RING
NOT SUPPLIED

NOM. CODE 62 FLANGE CODE 62 FLANGE


FLANGE THREAD DASH CODE 62 FLANGE ORFS MALE ORFS MALE
SIZE SIZE SIZE ORFS MALE 45º TUBE BEND 90º TUBE BEND

Hose
A B PART NO PART NO DL1 DL2 PART NO DL1 DL2
3/4 1.3/16 -1219
1 1.7/16 -1623 S147H-1623 S146H-1623 70 125 S143H-1623 80 82
1.1/4 1.11/16 -2027
1.1/2 2 -2432
Drop Lengths (DL) dimensions are in millimetres.

Couplings
Adaptors – SAE FLANGE BLOCKS

RYCO SAE Flange Blocks shown on pages 286 to 289 incorporate the SAE Flange Head and
the SAE Flange Clamp into a single forged carbon steel unit.
RYCO SAE Flange Blocks with O Ring groove have unthreaded bolt holes.
All RYCO SAE Flange Blocks have unplated finish.
RYCO Flat Flange blocks S940F, S941F, S970F, S971F, S976F, S977F, S951F and S952F have
UNC threaded bolt holes for use with FK61 and FK62 Fastening Kits.

Adaptors
(NOTE suffix “F” means Flat Face with UNC threaded bolt holes).
RYCO Flat Flange blocks S940FM, S941FM, S970FM, S971FM, S951FM and S952FM have
METRIC threaded bolt holes for use with FK61M and FK62M Fastening Kits.
(NOTE suffix ''FM'' means Flat Face with METRIC threaded bolt holes).
FOR DIMENSIONS OF SAE FLANGE BLOCKS, SEE PAGE 434.
Due to restricted clearance on the neck of Socket Weld and BSPP Female Flange Blocks, Hex
Head Bolts cannot be used. FK61, FK61M, FK62 and FK62M Fastening Kits, which include

Accessories
Socket Head Cap Bolts and special Square Section Spring Washers, must be used. Bolts are shown for illustration
Blind, Butt Weld, BSPP Male and JIC Male Flange Blocks may be used with Hex Head Bolts purposes only. Bolts and O Ring
and standard Spring Washers if preferred. are not included.
See below for Fastening Kits.

SAE FLANGE
FK61 FK62 FK61M FK62M
BLOCKS

FASTENING KITS
WITH O RING,
SOCKET HEAD
Filters

CAP BOLTS
& WASHERS

NOM. SUITS SAE SUITS SAE SUITS SAE SUITS SAE


FLANGE DASH FLANGE BLOCKS FLANGE BLOCKS FLANGE BLOCKS FLANGE BLOCKS
SIZE SIZE CODE 61, UNC BOLTS CODE 62, UNC BOLTS CODE 61, METRIC BOLTS CODE 62, METRIC BOLTS

PART NO PART NO PART NO PART NO


Technical

1/2 -08 FK61-08 FK61M-08


3/4 -12 FK61-12 FK62-12 FK61M-12 FK62M-12
1 -16 FK61-16 FK62-16 FK61M-16 FK62M-16
1.1/4 -20 FK61-20 FK62-20 FK61M-20 FK62M-20
1.1/2 -24 FK61-24 FK62-24 FK61M-24 FK62M-24
2 -32 FK61-32 FK62-32 FK61M-32 FK62M-32

H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 285
Adaptors – SAE FLANGE BLOCKS
Bolts are shown for illustration purposes only. Bolts and O Ring are not included. See page 285 for Fastening Kits.

SAE FLANGE BLOCKS S967 S968

BLIND BLANKING
FLANGE

O RING & BOLTS NOT SUPPLIED

NOM.
FLANGE DASH CODE 61 FLANGE CODE 62 FLANGE
SIZE SIZE BLIND BLIND
PART NO PART NO
1/2 -08 S967-08
3/4 -12 S967-12 S968-12
1 -16 S967-16 S968-16
1.1/4 -20 S967-20 S968-20
1.1/2 -24 S967-24 S968-24
2 -32 S967-32 S968-32

SAE FLANGE BLOCKS S940 S940F S940FM

CODE 61
SOCKET WELD
TO SUIT IMPERIAL TUBE

O RING & BOLTS NOT SUPPLIED

NOM. NOM. TO SUIT CODE 61 FLANGE CODE 61 FLANGE


FLANGE TUBE DASH TUBE CODE 61 FLANGE FLAT SOCKET WELD TUBE FLAT SOCKET WELD TUBE
SIZE SIZE SIZE OD SOCKET WELD TUBE UNC BOLT HOLES METRIC BOLT HOLES
inch mm PART NO PART NO PART NO
1/2 1/2 -0808 12,7 S940-0808 S940F-0808 S940FM-0808
3/4 3/4 -1212 19,1 S940-1212 S940F-1212 S940FM-1212
1 1 -1616 25,4 S940-1616 S940F-1616 S940FM-1616
1.1/4 1.1/4 -2020 31,8 S940-2020 S940F-2020 S940FM-2020
1.1/2 1.1/2 -2424 38,1 S940-2424 S940F-2424 S940FM-2424
2 2 -3232 50,8 S940-3232 S940F-3232 S940FM-3232

SAE FLANGE BLOCKS S941 S941F S941FM

CODE 62
SOCKET WELD
TO SUIT IMPERIAL TUBE

O RING & BOLTS NOT SUPPLIED

NOM. NOM. TO SUIT CODE 62 FLANGE CODE 62 FLANGE


FLANGE TUBE DASH TUBE CODE 62 FLANGE FLAT SOCKET WELD TUBE FLAT SOCKET WELD TUBE
SIZE SIZE SIZE OD SOCKET WELD TUBE UNC BOLT HOLES METRIC BOLT HOLES
inch mm PART NO PART NO PART NO
3/4 3/4 -1212 19,1 S941-1212 S941F-1212 S941FM-1212
1 1 -1616 25,4 S941-1616 S941F-1616 S941FM-1616
1.1/4 1.1/4 -2020 31,8 S941-2020 S941F-2020 S941FM-2020
1.1/2 1.1/2 -2424 38,1 S941-2424 S941F-2424 S941FM-2424
2 2 -3232 50,8 S941-3232 S941F-3232 S941FM-3232

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Adaptors – SAE FLANGE BLOCKS
Bolts are shown for illustration purposes only. Bolts and O Ring are not included. See page 285 for Fastening Kits.

SAE FLANGE BLOCKS S970 S970F S970FM

Intro
CODE 61
SOCKET WELD
TO SUIT IMPERIAL PIPE

O RING & BOLTS NOT SUPPLIED

NOM. NOM. TO SUIT CODE 61 FLANGE CODE 61 FLANGE


FLANGE PIPE DASH PIPE CODE 61 FLANGE FLAT SOCKET WELD PIPE FLAT SOCKET WELD PIPE
SIZE SIZE SIZE OD SOCKET WELD PIPE UNC BOLT HOLES METRIC BOLT HOLES

Hose
inch mm PART NO PART NO PART NO
1/2 1/2 -0808 21,3 S970-0808 S970F-0808 S970FM-0808
3/4 3/4 -1212 26,7 S970-1212 S970F-1212 S970FM-1212
1 1 -1616 33,4 S970-1616 S970F-1616 S970FM-1616
1.1/4 1.1/4 -2020 42,2 S970-2020 S970F-2020 S970FM-2020
1.1/2 1.1/2 -2424 48,3 S970-2424 S970F-2424 S970FM-2424
2 2 -3232 60,3 S970-3232 S970F-3232 S970FM-3232

Couplings
SAE FLANGE BLOCKS S971 S971F S971FM

CODE 62
SOCKET WELD
TO SUIT IMPERIAL PIPE

O RING & BOLTS NOT SUPPLIED

Adaptors
NOM. NOM. TO SUIT CODE 62 FLANGE CODE 62 FLANGE
FLANGE PIPE DASH PIPE CODE 62 FLANGE FLAT SOCKET WELD PIPE FLAT SOCKET WELD PIPE
SIZE SIZE SIZE OD SOCKET WELD PIPE UNC BOLT HOLES METRIC BOLT HOLES
inch mm PART NO PART NO PART NO
3/4 3/4 -1212 26,7 S971-1212 S971F-1212 S971FM-1212
1 1 -1616 33,4 S971-1616 S971F-1616 S971FM-1616

Accessories
1.1/4 1.1/4 -2020 42,2 S971-2020 S971F-2020 S971FM-2020
1.1/2 1.1/2 -2424 48,3 S971-2424 S971F-2424 S971FM-2424
2 2 -3232 60,3 S971-3232 S971F-3232 S971FM-3232

SAE FLANGE BLOCKS S976 S976F S977 S977F

BUTT WELD
TO SUIT IMPERIAL PIPE
Filters

O RING & BOLTS NOT SUPPLIED

NOM. NOM. TO SUIT CODE 61 FLANGE CODE 62 FLANGE


FLANGE PIPE DASH PIPE CODE 61 FLANGE FLAT BUTT WELD PIPE CODE 62 FLANGE FLAT BUTT WELD PIPE
SIZE SIZE SIZE OD BUTT WELD PIPE UNC BOLT HOLES BUTT WELD PIPE UNC BOLT HOLES
inch mm PART NO PART NO PART NO PART NO
Technical

1/2 1/2 -0808 21,3 S976-0808 S976F-0808


3/4 3/4 -1212 26,7 S976-1212 S976F-1212 S977-1212 S977F-1212
1 1 -1616 33,4 S976-1616 S976F-1616 S977-1616 S977F-1616
1.1/4 1.1/4 -2020 42,2 S976-2020 S976F-2020 S977-2020 S977F-2020
1.1/2 1.1/2 -2424 48,3 S976-2424 S976F-2424 S977-2424 S977F-2424
2 2 -3232 60,3 S976-3232 S976F-3232 S977-3232 S977F-3232

C O N N E C T I N G P A R T N E R S H I P S Page 287
Adaptors – SAE FLANGE BLOCKS
Bolts are shown for illustration purposes only. Bolts and O Ring are not included. See page 285 for Fastening Kits.

SAE FLANGE BLOCKS S951 S951F S951FM

CODE 61
BSPP FEMALE

O RING & BOLTS NOT SUPPLIED

NOM. CODE 61 FLANGE CODE 61 FLANGE


FLANGE THREAD DASH CODE 61 FLANGE FLAT BSPP FEMALE FLAT BSPP FEMALE
SIZE SIZE SIZE BSPP FEMALE UNC BOLT HOLES METRIC BOLT HOLES

PART NO PART NO PART NO


1/2 1/2 -0808 S951-0808 S951F-0808 S951FM-0808
3/4 3/4 -1212 S951-1212 S951F-1212 S951FM-1212
1 1 -1616 S951-1616 S951F-1616 S951FM-1616
1.1/4 1.1/4 -2020 S951-2020 S951F-2020 S951FM-2020
1.1/2 1.1/2 -2424 S951-2424 S951F-2424 S951FM-2424
2 2 -3232 S951-3232 S951F-3232 S951FM-3232

SAE FLANGE BLOCKS S952 S952F S952FM

CODE 62
BSPP FEMALE

O RING & BOLTS NOT SUPPLIED

NOM. CODE 62 FLANGE CODE 62 FLANGE


FLANGE THREAD DASH CODE 62 FLANGE FLAT BSPP FEMALE FLAT BSPP FEMALE
SIZE SIZE SIZE BSPP FEMALE UNC BOLT HOLES METRIC BOLT HOLES

PART NO PART NO PART NO


3/4 3/4 -1212 S952-1212 S952F-1212 S952FM-1212
1 1 -1616 S952-1616 S952F-1616 S952FM-1616
1.1/4 1.1/4 -2020 S952-2020 S952F-2020 S952FM-2020
1.1/2 1.1/2 -2424 S952-2424 S952F-2424 S952FM-2424
2 2 -3232 S952-3232 S952F-3232 S952FM-3232

Page 288 QQUUAAL L I I TT YY HH O


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Adaptors – SAE FLANGE BLOCKS
Bolts are shown for illustration purposes only. Bolts and O Ring are not included. See page 285 for Fastening Kits.

SAE FLANGE BLOCKS S953 S954

Intro
BSPP MALE

O RING & BOLTS NOT SUPPLIED

NOM.
FLANGE THREAD DASH CODE 61 FLANGE CODE 62 FLANGE
SIZE SIZE SIZE BSPP MALE BSPP MALE

Hose
PART NO PART NO
1/2 1/2 -0808 S953-0808 S954-0808
3/4 3/4 -1212 S953-1212 S954-1212
1 1 -1616 S953-1616 S954-1616
1.1/4 1.1/4 -2020 S953-2020 S954-2020
1.1/2 1.1/2 -2424 S953-2424 S954-2424

Couplings
SAE FLANGE BLOCKS S957 S958

JIC MALE

Adaptors
O RING & BOLTS NOT SUPPLIED

NOM.
FLANGE THREAD DASH CODE 61 FLANGE CODE 62 FLANGE
SIZE SIZE SIZE JIC MALE JIC MALE

PART NO PART NO

Accessories
1/2 3/4 -0812 S957-0812 S958-0812
3/4 1.1/16 -1217 S957-1217 S958-1217
1 1.5/16 -1621 S957-1621 S958-1621
1.1/4 1.5/8 -2026 S957-2026 S958-2026
1.1/2 1.7/8 -2430 S957-2430 S958-2430 Filters
Technical

H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 289
Adaptors – SWIVEL JOINTS
RYCO Swivel Joints are ideal for use wherever hose moves, bends or twists. They permit the use of less hose in
flexing applications, producing neater space-saving installations and resulting in lower maintenance costs. Compact
and lightweight, the RYCO Swivel Joint turns with very low torque under pressure, assuring fluid line flexibility and
efficiency of operation.
NOTE: Swivel Joints must not be used as high speed rotary unions, or as load bearing or structural components.
They must be connected with a flexible hose on one end. External loads, eg. the weight of the hose and couplings
attached to the swivel joint; must be minimised to avoid premature wear and leakage.
Operating Temperature Range: From -40°C to + 100°C (-40°F to + 212°F).
Fluid Compatibility: Mineral / petroleum based hydraulic oils.

SWIVEL JOINT S37 S36 SEAL KITS SJK

BSP/BSP
360º ROTATION
10 RPM - NOT
CONTINUOUS
3000PSI MAX

BSPT MALE BSPT MALE


THREAD DASH BSPT MALE BSPP FEMALE SWIVEL REPLACEMENT
SIZE SIZE 90º SWIVEL JOINT 90º SWIVEL JOINTS SEAL KIT

A B PART NO PART NO PART NO


1/2 1/2 -0808 S37-0808 S36-0808 SJK-08
3/4 3/4 -1212 SJK-12

SWIVEL JOINT S131 SEAL KITS RKS

JIC/JIC
360º ROTATION
20 RPM - NOT
CONTINUOUS
4000 PSI MAX

JIC MALE
THREAD DASH JIC FEMALE FIXED REPLACEMENT
SIZE SIZE SWIVEL JOINT SEAL KIT

A B PART NO PART NO
1.1/16 1.1/16 -1717 S131-1717 RKS131-1717
1.5/16 1.5/16 -2121 S131-2121 RKS131-2121

SWIVEL JOINT S33 S34 S35 SEAL KITS SJK

JIC/JIC
360º ROTATION
10 RPM - NOT
CONTINUOUS
3000 PSI MAX

JIC MALE JIC MALE JIC FEMALE


THREAD DASH JIC MALE JIC FEMALE JIC MALE REPLACEMENT
SIZE SIZE 90º SWIVEL JOINT 90º SWIVEL JOINT 90º SWIVEL JOINT SEAL KIT

A B PART NO PART NO PART NO PART NO


7/8 7/8 -1414 S33-1414 S34-1414 S35-1414 SJK-08
1.1/16 1.1/16 -1717 S33-1717 S34-1717 S35-1717 SJK-12

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Adaptors – UNO

UNO S97 S97AK

Intro
PLUG

O RING SUPPLIED

THREAD DASH UN O RING UN O RING


SIZE SIZE MALE PLUG ALLEN KEY HEAD

Hose
A PART NO PART NO
3/8 -06 S97AK-06
7/16 -07 S97-07 S97AK-07
1/2 -08 S97-08 S97AK-08
9/16 -09 S97-09 S97AK-09
3/4 -12 S97-12 S97AK-12
7/8 -14 S97-14 S97AK-14

Couplings
1.1/16 -17 S97-17 S97AK-17
1.3/16 -19 S97-19
1.5/16 -21 S97-21
1.5/8 -26 S97-26
1.7/8 -30 S97-30

Adaptors
UNO S148 UNO/UNO S162 S163

HALF SOCKET STRAIGHT


WELD ON O RING SUPPLIED

Accessories
UN O RING UN O RING MALE UN O RING
THREAD DASH FEMALE FIXED THREAD DASH ADJUSTABLE FEMALE
SIZE SIZE HALF WELD ON SIZE SIZE UN O RING MALE SOCKET

A PART NO A B PART NO PART NO


9/16 -09 S148-09 7/16 7/16 -0707
3/4 -12 S148-12 9/16 9/16 -0909 S163-0909
7/8 -14 S148-14 3/4 3/4 -1212 S162-1212
7/8 7/8 -1414
Filters

1.1/16 1.1/16 -1717


1.5/16 1.5/16 -2121
1.5/8 1.5/8 -2626
Technical

C O N N E C T I N G P A R T N E R S H I P S Page 291
Adaptors – O RINGS
NOTE: O Rings are sold only in packs of 10. Part Number Series for packs is ROD.
O RINGS Example: Order Part No ROD-BP02 for pack of 10. (D is added after RO).

SUIT AIR CON SUIT BSPP SUIT ORFS SUIT SAE FLANGE SUIT UNO
RO-AC RO-BP RO-FS RO-SF RO-UN

70 DUROMETER 90 DUROMETER 90 DUROMETER 90 DUROMETER 90 DUROMETER


(GREEN HNBR) NOM. NOM.
THREAD TUBE THREAD THREAD TUBE FLANGE FLANGE TUBE
SIZE SIZE SIZE SIZE SIZE SIZE SIZE SIZE

inch inch PART NO inch PART NO inch inch PART NO inch PART NO inch inch PART NO
5/8 3/8 RO-AC10 1/8 RO-BP02 9/16 1/4 RO-FS09 1/2 RO-SF08 7/16 1/4 RO-UNO7
3/4 1/2 RO-AC12 1/4 RO-BP04 11/16 3/8 RO-FS11 5/8 RO-SF10 1/2 5/16 RO-UN08
7/8 5/8 RO-AC14 3/8 RO-BP06 13/16 1/2 RO-FS13 3/4 RO-SF12 9/16 3/8 RO-UN09
1/2 RO-BP08 1 5/8 RO-FS16 1 RO-SF16 3/4 1/2 RO-UN12
5/8 RO-BP10 1.3/16 3/4 RO-FS19 1.1/4 RO-SF20 7/8 5/8 RO-UN14
3/4 RO-BP12 1.7/16 1 RO-FS23 1.1/2 RO-SF24 1.1/16 3/4 RO-UN17
1 RO-BP16 1.11/16 1.1/4 RO-FS27 2 RO-SF32 1.3/16 7/8 RO-UN19
1.1/4 RO-BP20 2 1.1/2 RO-FS32 2.1/2 RO-SF40 1.5/16 1 RO-UN21
1.1/2 RO-BP24 1.5/8 1.1/4 RO-UN26
2 RO-BP32 1.7/8 1.1/2 RO-UN30

SUIT DKOL SUIT DKOS


FEMALE METRIC RO-DL FEMALE METRIC RO-DS

70 DUROMETER 70 DUROMETER
THREAD TUBE THREAD TUBE
SIZE SIZE SIZE SIZE
mm mm PART NO mm mm PART NO
12x1,5 6 RO-DL12 14x1,5 6 RO-DS14
14x1,5 8 RO-DL14 16x1,5 8 RO-DS16
16x1,5 10 RO-DL16 18x1,5 10 RO-DS18
18x1,5 12 RO-DL18 20x1,5 12 RO-DS20
22x1,5 15 RO-DL22 22x1,5 14 RO-DS22
26x1,5 18 RO-DL26 24x1,5 16 RO-DS24
30x2,0 22 RO-DL30 30x2,0 20 RO-DS30
36x2,0 28 RO-DL36 36x2,0 25 RO-DS36
45x2,0 35 RO-DL45 42x2,0 32 RO-DS42
52x2,0 38 RO-DS52

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Adaptors – PLASTIC CAPS & PLUGS
NOTE: Plastic Caps and Plugs are sold only in packs with quantities as shown.
Example: Order Part No BPD-02 for pack of 100. (D is added after BP).

BSP/NPT BP BC

Intro
THREADED
PLASTIC
PROTECTORS

PLUG CAP
THREAD PACK SUITS FEMALE SUITS MALE
SIZE QTY BSP & NPSM BSP & NPT

Hose
PART NO PART NO NOTE: Part Numbers for Plastic Caps and Plugs.
1/8 100 BP-02 BC-02 First letter denotes Thread Type
B = BSP, O = ORFS etc.
1/4 100 BP-04 BC-04 Second letter denotes Plug or Cap
3/8 100 BP-06 BC-06 P = Plug, C = Cap
then Dash Size for Thread Size.
1/2 100 BP-08 BC-08
5/8 100

Couplings
3/4 100 BP-12 BC-12
1 100 BP-16 BC-16
1.1/4 10 BP-20 BC-20
1.1/2 10 BP-24 BC-24
2 10 BP-32 BC-32

Adaptors
JIC/SAE/UNO JPP JP JC JIC/SAE/UNO JCT

TEAR OFF
THREADED
PLASTIC
PLASTIC
THREAD
PROTECTORS
PROTECTOR

Accessories
PUSH-IN PLUG PLUG CAP TEAR OFF CAP
THREAD PACK SUITS FEMALE SUITS FEMALE SUITS MALE THREAD PACK SUITS MALE
SIZE QTY JIC, SAE & UNO JIC, SAE & UNO JIC, SAE & UNO SIZE SIZE JIC, SAE & UNO

PART NO PART NO PART NO PART NO


7/16-20 100 JPP-07 JP-07 JC-07 7/16-20 100 JCT-07
1/2-20 100 JP-08 JC-08 9/16-18 100 JCT-09
9/16-18 100 JPP-09 JP-09 JC-09 3/4-16 100 JCT-12
Filters

5/8-18 100 JP-10 JC-10 7/8-14 100 JCT-14


3/4-16 100 JPP-12 JP-12 JC-12 1.1/16-12 100 JCT-17
7/8-14 100 JPP-14 JP-14 JC-14 1.5/16-12 100 JCT-21
1.1/16-12 100 JPP-17 JP-17 JC-17 1.5/8-12 10 JCT-26
1.3/16-12 100 JP-19 JC-19 1.7/8-12 10 JCT-30
1.5/16-12 100 JP-21 JC-21
1.5/8-12 10 JP-26 JC-26
Technical

H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 293
Adaptors – PLASTIC CAPS & PLUGS
NOTE: Plastic Caps and Plugs are sold only in packs with quantities as shown.
Example: Order Part No MPD-02 for pack of 100. (D is added after MP).

METRIC MP MC ORFS OP OC

THREADED THREADED
PLASTIC PLASTIC
PROTECTORS PROTECTORS

PLUG CAP PLUG CAP


THREAD PACK SUITS FEMALE SUITS MALE THREAD PACK SUITS FEMALE SUITS MALE
SIZE QTY METRIC METRIC SIZE QTY ORFS ORFS

PART NO PART NO PART NO PART NO


12x1,5 100 MP-1215 MC-1215 9/16 100 USE JP-09 USE JC-09
14x1,5 100 MP-1415 MC-1415 11/16 100 OP-11 OC-11
16x1,5 100 MP-1615 MC-1615 13/16 100 OP-13 OC-13
18x1,5 100 MP-1815 MC-1815 1 100 OP-16 OC-16
20x1,5 100 MP-2015 MC-2015 1.3/16 100 USE JP-19 USE JC-19
22x1,5 100 MP-2215 MC-2215 1.7/16 100 OP-23 OC-23
24x1,5 100 MP-2415 MC-2415 1.11/16 10 OC-27
26x1,5 100 MP-2615 MC-2615 2 10
30x1,5 10 MP-3015
30x2,0 10 MP-3020 MC-3020
33x1,5 10
36x1,5 10
36x2,0 10 MP-3620 MC-3620
42x2,0 10 MP-4220 MC-4220
52x2,0 10 MP-5220 MC-5220

SAE FLANGE FC61 FC62 R62C TYPE 800 SERIES PP


FLANGE
COVERS PUSH ON
PLASTIC HOSE TAIL
CODE 61 PLASTIC
CODE 62 COLLAR
R62C TYPE

NOM. SUITS SAE SUITS SAE SUITS SUITS


FLANGE PACK CODE 61 CODE 62 R62C HOSE PACK 800 SERIES
SIZE QTY FLANGE FLANGE FLANGE SIZE QTY FITTING

PART NO PART NO PART NO PART NO


1/2 100 FC61-08 FC62-08 1/4 100 PP-04
3/4 100 FC61-12 FC62-12 USE FC62-12 5/16 100 PP-05
1 100 FC61-16 FC62-16 USE FC62-16 3/8 100 PP-06
1.1/4 10 FC61-20 FC62-20 USE FC62-20 1/2 100 PP-08
1.1/2 10 FC61-24 FC62-24 USE FC62-24 5/8 100 PP-10
2 10 FC61-32 FC62-32 3/4 100 PP-12

RYCOLOK PLASTIC CAPS AND PLUGS


RLP
RLC
See Page 297

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Adaptors – TUBE BENDS

TUBE BENDS 14 15 25 25HL

Intro
IMPERIAL
OUTSIDE
DIAMETER

45º TUBE
TUBE DASH 22.5º TUBE 30º TUBE 45º TUBE BEND
SIZE SIZE BEND BEND BEND HEAVY

Hose
INCH PART NO DL PART NO DL PART NO DL PART NO DL
1/4 -04 25-04 8
3/8 -06 25-06 10
1/2 -08 25-08 11
5/8 -10 25-10 12
3/4 -12 14-12 7 15-12 8 25-12 14 25HL-12

Couplings
1 -16 14-16 8 15-16 9 25-16 17 25HL-16
1.1/4 -20 14-20 9 15-20 10 25-20 20 25HL-20
1.1/2 -24 14-24 12 15-24 10 25-24 23 25HL-24
2 -32 14-32 17 25-32 30 25HL-32

Adaptors
TUBE BENDS 17 16

IMPERIAL
OUTSIDE
DIAMETER

Accessories
TUBE DASH 60º TUBE 67.5º TUBE
SIZE SIZE BEND BEND

INCH PART NO DL PART NO DL


1/4 -04
3/8 -06
1/2 -08
5/8 -10
Filters

3/4 -12 17-12 19 16-12 22


1 -16 17-16 25 16-16 32
1.1/4 -20 17-20 35 16-20 42
1.1/2 -24 17-24 38 16-24 53
2 -32 16-32 75
Technical

C O N N E C T I N G P A R T N E R S H I P S Page 295
Adaptors – TUBE BENDS

TUBE BENDS 24A 24B

IMPERIAL
OUTSIDE
DIAMETER

TUBE DASH 90º SPECIAL LONG 90º SPECIAL LONG


BEND SIZE TUBE BEND TUBE BEND

INCH PART NO DL1 DL2 PART NO DL1 DL2


1/4 -04
3/8 -06
1/2 -08
5/8 -10 24A-10 37 64
3/4 -12 24A-12 42 66 24B-12 42 84
1 -16
1.1/4 -20 24A-20 61 68 24B-20 61 80
1.1/2 -24 24A-24 77 101 24B-24 77 137
2 -32 24A-32 107 153

TUBE BENDS 24 24HL 21 91

IMPERIAL
OUTSIDE
DIAMETER

90º TUBE
TUBE DASH 90º TUBE BEND 90º LONG 110º LONG
BEND SIZE BEND HEAVY TUBE BEND TUBE BEND

INCH PART NO DL PART NO DL PART NO DL1 DL2 PART NO DL1 DL2


1/4 -04 24-04 17 21-04 17 38
3/8 -06 24-06 22 21-06 22 48
1/2 -08 24-08 27 21-08 27 54
5/8 -10 24-10 31 21-10 31 59
3/4 -12 24-12 36 24HL-12 21-12 36 67
1 -16 24-16 47 24HL-16 21-16 47 81
1.1/4 -20 24-20 57 24HL-20 21-20 57 97
1.1/2 -24 24-24 66 24HL-24 21-24 67 114 91-24 95 127
2 -32 24-32 86 24HL-32 91-32 131 141
Note: Tube Bends can be used in conjunction with S112 Tube Joiners shown on page 272, when a tube
bender is not available, or tighter bends than can be achieved by bending hydraulic tube are required.

Drop Lengths (DL) dimensions are in millimetres.

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Adaptors – RYCOLOK

RYCOLOK RL165 RL160 RYCOLOK RLP RLC

Intro
PLUG PLASTIC PLUG
CAP PLASTIC CAP

STAPLE DASH RYCOLOK RYCOLOK STAPLE DASH RYCOLOK RYCOLOK


SIZE SIZE PLUG CAP SIZE SIZE PLASTIC PLUG PLASTIC CAP

Hose
mm PART NO PART NO mm PART NO PART NO
6 -06 RL165-06 RL160-06 6 -06 RLP-06 RLC-06
10 -10 RL165-10 RL160-10 10 -10 RLP-10 RLC-10
13 -13 RL165-13 RL160-13 13 -13 RLP-13 RLC-13
20 -20 RL165-20 RL160-20 20 -20 RLP-20 RLC-20
25 -25 RL165-25 RL160-25 25 -25 RLP-25 RLC-25
32 -32 RL165-32 RL160-32 32 -32 RLP-32 RLC-32

Couplings
40 -40 RL165-40

RYCOLOK/RYCOLOK RL120 RL30 RL45

Adaptors
STRAIGHT
90º ELBOW

RYCOLOK RYCOLOK RYCOLOK


STAPLE SIZE DASH MALE FEMALE FIXED FEMALE FIXED
mm SIZE NIPPLE SOCKET 90º ELBOW

Accessories
A B PART NO PART NO PART NO
6 6 -0606 RL120-0606 RL30-0606 RL45-0606
6 10 -0610 RL120-0610
6 13 -0613 RL120-0613
10 10 -1010 RL120-1010 RL30-1010 RL45-1010
10 13 -1013 RL120-1013
10 20 -1020 RL120-1020
13 13 -1313 RL120-1313 RL30-1313 RL45-1313
Filters

13 20 -1320 RL120-1320
20 20 -2020 RL120-2020 RL30-2020 RL45-2020
20 25 -2025 RL120-2025
25 25 -2525 RL120-2525 RL30-2525 RL45-2525
32 32 -3232 RL120-3232 RL30-3232
40 40 -4040 RL30-4040
50 50 -5050 RL120-5050 RL30-5050
Technical

65 65 -6565 RL30-6565

H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 297
Adaptors – RYCOLOK

RYCOLOK/RYCOLOK RL72 RL74 RL75

STRAIGHT
45º ELBOW
90º ELBOW

RYCOLOK RYCOLOK MALE RYCOLOK MALE


STAPLE SIZE DASH MALE FEMALE SWIVEL FEMALE SWIVEL
mm SIZE FEMALE SWIVEL 45º ELBOW 90º ELBOW

A B PART NO PART NO PART NO


6 6 -0606 RL72-0606 RL74-0606 RL75-0606
6 10 -0610 RL72-0610
6 13 -0613 RL72-0613
10 6 -1006 RL72-1006
10 10 -1010 RL72-1010 RL74-1010 RL75-1010
10 13 -1013 RL72-1013
13 6 -1306 RL72-1306
13 10 -1310 RL72-1310 RL75-1310
13 13 -1313 RL72-1313 RL74-1313 RL75-1313
13 20 -1320 RL72-1320
20 13 -2013 RL72-2013
20 20 -2020 RL72-2020 RL74-2020 RL75-2020
20 25 -2025 RL72-2025
25 20 -2520 RL72-2520
25 25 -2525 RL74-2525 RL75-2525
32 32 -3232 RL74-3232 RL75-3232

RYCOLOK/RYCOLOK RL32 RL35 RL40

STRAIGHT
45º ELBOW
90º ELBOW

RYCOLOK RYCOLOK
RYCOLOK FEMALE SWIVEL FEMALE SWIVEL
STAPLE SIZE DASH FEMALE SWIVEL FEMALE SWIVEL FEMALE SWIVEL
mm SIZE FEMALE SWIVEL 45º ELBOW 90º ELBOW

A B PART NO PART NO PART NO


6 6 -0606 RL32-0606 RL35-0606 RL40-0606
6 10 -0610 RL32-0610
10 10 -1010 RL32-1010 RL35-1010 RL40-1010
10 13 -1013 RL32-1013
10 20 -1020 RL32-1020
13 10 -1310 RL32-1310
13 13 -1313 RL32-1313 RL35-1313 RL40-1313
13 20 -1320 RL32-1320
20 20 -2020 RL32-2020 RL35-2020 RL40-2020
25 25 -2525 RL32-2525 RL35-2525 RL40-2525
32 32 -3232 RL32-3232

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Adaptors – RYCOLOK

RYCOLOK/RYCOLOK RL77 RL50

Intro
TEE

RYCOLOK
FEMALE SWIVEL RYCOLOK
STAPLE SIZE DASH FEMALE SWIVEL FEMALE SWIVEL

Hose
mm SIZE MALE TEE TEE

A B C PART NO PART NO
6 6 6 -060606 RL77-060606 RL50-060606
10 10 10 -101010 RL77-101010 RL50-101010
13 13 10 -131310 RL50-131310
13 13 13 -131313 RL77-131313 RL50-131313

Couplings
20 20 10 -202010
20 20 13 -202013
20 20 20 -202020 RL77-202020 RL50-202020
25 20 20 -252020
25 25 13 -252513
25 25 20 -252520
25 25 25 -252525 RL77-252525 RL50-252525
32 20 20 -322020

Adaptors
32 32 13 -323213
32 32 25 -323225
32 32 32 -323232 RL77-323232 RL50-323232
50 50 32 -505032
50 50 50 -505050

Accessories
Filters
Technical

C O N N E C T I N G P A R T N E R S H I P S Page 299
Adaptors – RYCOLOK

RYCOLOK/RYCOLOK RL78F RL78 RL55

TEE

RYCOLOK MALE RYCOLOK MALE


FEMALE FIXED FEMALE SWIVEL RYCOLOK
STAPLE SIZE DASH FEMALE FIXED FEMALE SWIVEL FEMALE FIXED
mm SIZE TEE TEE TEE

A B C PART NO PART NO PART NO


6 6 6 -060606 RL55-060606
10 10 10 -101010 RL78F-101010 RL78-101010 RL55-101010
13 13 10 -131310 RL55-131310
13 13 13 -131313 RL78F-131313 RL78-131313 RL55-131313
20 20 10 -202010 RL55-202010
20 20 13 -202013 RL55-202013
20 20 20 -202020 RL78F-202020 RL78-202020 RL55-202020
25 20 20 -252020 RL78F-252020 RL78-252020
25 25 13 -252513 RL55-252513
25 25 20 -252520 RL55-252520
25 25 25 -252525 RL78F-252525 RL78-252525 RL55-252525
32 20 20 -322020 RL78F-322020 RL78-322020
32 32 13 -323213 RL55-323213
32 32 25 -323225 RL55-323225
32 32 32 -323232 RL55-323232
50 50 32 -505032 RL55-505032
50 50 50 -505050 RL55-505050

RYCOLOK/RYCOLOK RL70 RL60 RL65

Y
CROSS
X

RYCOLOK RYCOLOK RYCOLOK


STAPLE SIZE DASH FEMALE FIXED FEMALE FIXED FEMALE FIXED
mm SIZE Y CROSS X

A B C D PART NO PART NO PART NO


10 10 10 10 -10101010 RL70-101010 RL60-10101010 RL65-10101010
13 13 13 13 -13131313 RL60-13131313
20 20 20 20 -20202020 RL60-20202020
25 25 25 25 -25252525 RL60-25252525
32 32 32 32 -32323232 RL60-32323232

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Adaptors – RYCOLOK

RYCOLOK/BSPP RL155 RL19

Intro
STRAIGHT

O RING & RETAINING


RING SUPPLIED
(RL155, END B)

STAPLE THREAD DASH RYCOLOK MALE RYCOLOK MALE


SIZE SIZE SIZE BSPP O RING MALE BSPP FEMALE FIXED

Hose
mm inch PART NO PART NO
A B
6 1/4 -0604 RL155-0604 RL19-0604
6 3/8 -0606 RL155-0606
10 1/4 -1004
10 3/8 -1006 RL155-1006 RL19-1006
10 1/2 -1008 RL19-1008

Couplings
13 3/8 -1306 RL155-1306
13 1/2 -1308 RL155-1308 RL19-1308
13 3/4 -1312
13 1 -1316
20 1/2 -2008
20 3/4 -2012 RL155-2012 RL19-2012
20 1 -2016

Adaptors
25 1 -2516 RL155-2516 RL19-2516
25 1.1/4 -2520
32 1 -3216
32 1.1/4 -3220

Accessories
Filters
Technical

H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 301
Adaptors – RYCOLOK

RYCOLOK/BSPP RL115 RL116

STRAIGHT

O RING & RETAINING


RING SUPPLIED
(RL116, END B)

RYCOLOK RYCOLOK
STAPLE THREAD DASH FEMALE SWIVEL FEMALE SWIVEL
SIZE SIZE SIZE BSPP MALE BSPP O RING MALE

mm inch PART NO PART NO


A B
6 1/4 -0604 RL115-0604 RL116-0604
6 3/8 -0606 RL115-0606 RL116-0606
10 1/4 -1004 RL115-1004 RL116-1004
10 3/8 -1006 RL115-1006 RL116-1006
10 1/2 -1008 RL115-1008 RL116-1008
13 3/8 -1306 RL115-1306 RL116-1306
13 1/2 -1308 RL115-1308 RL116-1308
13 3/4 -1312 RL 115-1312 RL116-1312
13 1 -1316 RL115-1316 RL116-1316
20 1/2 -2008 RL115-2008
20 3/4 -2012 RL115-2012 RL116-2012
20 1 -2016 RL115-2016 RL116-2016
25 1 -2516 RL115-2516 RL116-2516
25 1.1/4 -2520 RL116-2520
32 1 -3216 RL115-3216
32 1.1/4 -3220 RL115-3220 RL116-3220

RYCOLOK/BSP RL131 RL113 RL245

45º ELBOW
90º ELBOW

RYCOLOK RYCOLOK RYCOLOK


FEMALE SWIVEL FEMALE SWIVEL FEMALE SWIVEL
STAPLE THREAD DASH BSPT MALE BSPT MALE BSPP FEMALE SWIVEL
SIZE SIZE SIZE 45º ELBOW 90º ELBOW 45º ELBOW

mm inch PART NO PART NO PART NO


A B
6 1/4 -0604 RL131-0604 RL113-0604 RL245-0604
6 3/8 -0606 RL131-0606 RL113-0606 RL245-0606
10 3/8 -1006 RL131-1006 RL113-1006 RL245-1006
13 1/2 -1308 RL131-1308 RL113-1308 RL245-1308
20 3/4 -2012 RL131-2012 RL113-2012 RL245-2012

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Adaptors – RYCOLOK

RYCOLOK/NPT RL125 RL80

Intro
STRAIGHT

RYCOLOK
STAPLE THREAD DASH RYCOLOK MALE FEMALE SWIVEL
SIZE SIZE SIZE NPT MALE NPT MALE

Hose
mm inch PART NO PART NO
A B
6 1/8 -0602 RL125-0602 RL80-0602
6 1/4 -0604 RL125-0604 RL80-0604
6 3/8 -0606 RL125-0606
10 1/4 -1004 RL80-1004

Couplings
10 3/8 -1006 RL125-1006 RL80-1006
10 1/2 -1008 RL125-1008 RL80-1008
13 3/8 -1306 RL125-1306 RL80-1306
13 1/2 -1308 RL125-1308 RL80-1308
13 3/4 -1312 RL125-1312 RL80-1312
20 1/2 -2008 RL125-2008 RL80-2008
20 3/4 -2012 RL125-2012 RL80-2012

Adaptors
20 1 -2016 RL125-2016 RL80-2016
25 3/4 -2512 RL80-2512
25 1 -2516 RL125-2516 RL80-2516
32 1.1/4 -3220 RL80-3220

RYCOLOK/NPT RL90 RL95

Accessories
45º ELBOW
90º ELBOW

RYCOLOK RYCOLOK
FEMALE SWIVEL FEMALE SWIVEL
STAPLE THREAD DASH NPT MALE NPT MALE
SIZE SIZE SIZE 45º ELBOW 90º ELBOW
Filters

mm inch PART NO PART NO


A B
6 1/8 -0602 RL90-0602 RL95-0602
6 1/4 -0604 RL90-0604 RL95-0604
10 1/4 -1004
10 3/8 -1006 RL90-1006 RL95-1006
Technical

13 3/8 -1306
13 1/2 -1308 RL90-1308 RL95-1308
20 1/2 -2008
20 3/4 -2012 RL90-2012 RL95-2012
32 1.1/4 -3220

C O N N E C T I N G P A R T N E R S H I P S Page 303
Adaptors – RYCOLOK

RYCOLOK/UNO (O RING BOSS) RL140

STRAIGHT
O RING SUPPLIED

STAPLE THREAD TUBE DASH RYCOLOK MALE


SIZE SIZE SIZE SIZE UN O RING MALE

mm inch inch PART NO


A B
6 7/16 1/4 -0607
6 9/16 3/8 -0609
10 7/16 1/4 -1007 RL140-1007
10 9/16 3/8 -1009
10 3/4 1/2 -1012 RL140-1012
13 9/16 3/8 -1309 RL140-1309
13 3/4 1/2 -1312 RL140-1312
13 7/8 5/8 -1314 RL140-1314
13 1.1/16 3/4 -1317 RL140-1317
20 1.1/16 3/4 -2017 RL140-2017

RYCOLOK/UNO (O RING BOSS) RL100 RL105 RL110

STRAIGHT
45º ELBOW
90º ELBOW
O RING SUPPLIED

RYCOLOK RYCOLOK
RYCOLOK FEMALE SWIVEL FEMALE SWIVEL
STAPLE THREAD TUBE DASH FEMALE SWIVEL UN O RING MALE UN O RING MALE
SIZE SIZE SIZE SIZE UN O RING MALE 45º ELBOW 90º ELBOW

mm inch inch PART NO PART NO PART NO


A B
6 7/16 1/4 -0607 RL100-0607 RL110-0607
6 9/16 3/8 -0609 RL100-0609
10 7/16 1/4 -1007 RL100-1007 RL110-1007
10 9/16 3/8 -1009 RL100-1009
10 3/4 1/2 -1012 RL100-1012 RL110-1012
13 9/16 3/8 -1309 RL100-1309
13 3/4 1/2 -1312 RL100-1312 RL105-1312 RL110-1312
13 7/8 5/8 -1314 RL100-1314 RL105-1314 RL110-1314
13 1.1/16 3/4 -1317 RL100-1317
20 3/4 1/2 -2012 RL100-2012
20 7/8 5/8 -2014 RL100-2014
20 1.1/16 3/4 -2017 RL100-2017 RL105-2017 RL110-2017
25 1.5/16 1 -2521 RL100-2521
32 1.5/8 1.1/4 -3226 RL100-3226

Page 304 QQUUAAL L I I TT YY HH O


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Adaptors – RYCOLOK

RYCOLOK STAPLES RL170 RL175 RL175S RYCOLOK STAPLE


INSTALLATION &

Intro
REMOVAL TOOL
RYCOLOK
RL250
RYCO SUPERLOK

RYCOLOK RYCOLOK RYCO SUPERLOK


STAPLE DASH SPRING STEEL STAINLESS STEEL STAINLESS STEEL
SIZE SIZE STAPLE STAPLE STAPLE

Hose
mm PART NO PART NO PART NO
6 -06 RL170-06 RL175-06
10 -10 RL170-10 RL175-10
13 -13 RL170-13 RL175-13 RL175S-13
20 -20 RL170-20 RL175-20 RL175S-20
25 -25 RL170-25 RL175-25 RL175S-25

Couplings
32 -32 RL170-32 RL175-32 RL175S-32
40 -40 RL170-40 RL175-40 RL175S-40
50 -50 RL170-50 RL175-50 RL175S-50
65 -65 RL175-65

WARNING: Staples must only be used ONCE, they MUST NOT BE RE-USED.
This applies to all RYCOLOK, RYCO SUPERLOK and RYCO SUPER-D Staples.
Failure to observe this warning may result in serious personal injury, or property damage.

Adaptors
RYCOLOK/BANJO RL27 RL26

Accessories
RYCOLOK
BSPP FEMALE SWIVEL
BANJO RYCOLOK WITH BSPP
Filters

STAPLE BOLT DASH FEMALE SWIVEL BANJO BOLT &


SIZE SIZE SIZE BSPP BANJO BONDED SEALS
mm inch PART NO PART NO
A B
6 1/4 -0604 RL27-0604 RL26-0604
10 3/8 -1006 RL27-1006 RL26-1006
Technical

10 1/2 -1008 RL27-1008 RL26-1008


13 3/8 -1306 RL27-1306 RL26-1306
13 1/2 -1308 RL27-1308 RL26-1308
20 3/4 -2012 RL27-2012 RL26-2012

H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 305
Adaptors – RYCOLOK

RYCOLOK/BANJO RL27D RL26D

RYCOLOK
BSPP RYCOLOK FEMALE SWIVEL
BANJO FEMALE SWIVEL FEMALE SWIVEL
STAPLE BOLT DASH FEMALE SWIVEL WITH BSPP BANJO BOLT
SIZE SIZE SIZE BSPP BANJO & BONDED SEALS

mm inch PART NO PART NO


A, B C
6 1/4 -060604 RL27D-060604 RL26D-060604
10 3/8 -101006 RL27D-101006 RL26D-101006
10 1/2 -101008 RL27D-101008 RL26D-101008
13 3/8 -131306 RL27D-131306 RL26D-131306
13 1/2 -131308 RL27D-131308 RL26D-131308
20 3/4 -202012 RL27D-202012 RL26D-202012

BSPP BANJO BOLT RL29 BSPP METAL


RL21
BONDED STEEL

BOLT DASH BSPP BANJO


SIZE SIZE BOLT SEAL DASH BSPP METAL
SIZE SIZE BONDED STEEL
INCH PART NO
INCH PART NO
1/4 -04 RL29-04
1/8 -02 RL21-02
3/8 -06 RL29-06
1/4 -04 RL21-04
1/2 -08 RL29-08
3/8 -06 RL21-06
3/4 -12 RL29-12
1/2 -08 RL21-08
3/4 -12 RL21-12
7/8 -14 RL21-14
1 -16 RL21-16
1.1/4 -20 RL21-20
1.1/2 -24 RL21-24
2 -32 RL21-32
NOTE:
Bonded Seals are sold only in packs
of 10 (up to and including RL21-14) or
packs of 5 (RL21-16 and over).

Example:
Order Part No RL21D-xx for pack.
(D is added after RL21).

Page 306 QQUUAAL L I I TT YY HH O


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Adaptors – RYCOLOK Ball Valves

RYCOLOK BALL VALVE RL166F RL167F

Intro
BALL VALVE BALL VALVE
MAXIMUM RYCOLOK RYCOLOK
STAPLE SIZE DASH WORKING MALE FEMALE FIXED

Hose
mm SIZE PRESSURE FEMALE FIXED FEMALE FIXED

A B BAR PSI PART NO PART NO


6 6 -0606 500 7250 RL167F-0606
10 10 -1010 500 7250 RL166F-1010 RL167F-1010
13 13 -1313 500 7250 RL166F-1313 RL167F-1313
20 20 -2020 400 5800 RL166F-2020 RL167F-2020

Couplings
25 25 -2525 350 5100 RL166F-2525 RL167F-2525
32 32 -3232 250 3625 RL166F-3232 RL167F-3232
40 40 -4040 160 2320 RL166F-4040 RL167F-4040
50 50 -5050 160 2320 RL166F-5050 RL167F-5050

RYCO SUPERLOK BALL VALVE RL167SF

Adaptors
BALL VALVE
MAXIMUM RYCO SUPERLOK

Accessories
STAPLE SIZE DASH WORKING FEMALE FIXED
mm SIZE PRESSURE FEMALE FIXED

A B BAR PSI PART NO


13 13 -1313 520 7540 RL167SF-1313
20 20 -2020 420 6100 RL167SF-2020
25 25 -2525 380 5500 RL167SF-2525
32 32 -3232 350 5100 RL167SF-3232
40 40 -4040 350 5100 RL167SF-4040
Filters

50 50 -5050 350 5100 RL167SF-5050

Note:
RL166F, RL167F and RL167SF Series Ball Valves have a "Butterfly" style Safety Handle that requires
the handle to be lifted before turning to open or close the Ball Valve.
Technical

The brass nut securing the handle extends past the handle, and has a 6,5 mm hole that allows fitment
of a padlock. This prevents the handle from being lifted to avoid deliberate, or inadvertent turning
from its desired position.

C O N N E C T I N G P A R T N E R S H I P S Page 307
Adaptors – Ball Valves & RYCOLOK Components

BALL VALVE BSPP RL20SH

BSPP MAX. BALL VALVE


THREAD SIZE DASH WORKING BSPP FEMALE
INCH SIZE PRESSURE BSPP FEMALE

A B BAR PSI PART NO


1/4 1/4 -0404 500 7250 RL20SH-0404
3/8 3/8 -0606 500 7250 RL20SH-0606
1/2 1/2 -0808 500 7250 RL20SH-0808
3/4 3/4 -1212 400 5800 RL20SH-1212
1 1 -1616 350 5100 RL20SH-1616
1.1/4 1.1/4 -2020 350 5100 RL20SH-2020
1.1/2 1.1/2 -2424 350 5100 RL20SH-2424
2 2 -3232 350 5100 RL20SH-3232
See page 334 for more details.

RYCOLOK
RL22 RL180 RL195
SEAL KIT

RYCOLOK MALE
STAPLE DASH O RING & RYCOLOK MALE RYCOLOK MALE
SIZE SIZE BACKUP KIT O RING BACKUP

mm PART NO PART NO PART NO


6 -06 RL22-06 RL180-06 RL195-06
10 -10 RL22-10 RL180-10 RL195-10
13 -13 RL22-13 RL180-13 RL195-13
16 -16 RL22-16 RL180-16 RL195-16
20 -20 RL22-20 RL180-20 RL195-20
25 -25 RL22-25 RL180-25 RL195-25
32 -32 RL22-32 RL180-32 RL195-32
40 -40 RL22-40 RL180-40 RL195-40
50 -50 RL22-50 RL180-50 RL195-50
NOTE:
Seals are sold only in packs of 10.
Example: Order Part No RL22D-xx for pack of 10.
(D is added after RL22).

Page 308 QQUUAAL L I I TT YY HH O


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R1620 Easy Test
page 310-317

Intro
Accessories

Hose
Quick Release Couplings
page 318-328

RCD/RCS Mounting Clamps


page 329-333

Couplings
Adaptors
RL20 Ball Valves & RCV Check Valves
page 334–335

Accessories
Airline Couplings
page 336–344
Assembly Equipment
Filters

page 345-350
Technical

Page 309 Q U A L I T Y H I - F L O W C O U P L I N G S
R1620 EASY TEST

RECOMMENDED FOR: FEATURES:


RYCO R1620 Easy Test Series is a complete system of  Connect, and disconnect, under system pressure; up to
Test Points, Inline Test Adaptors, Test Hose Assemblies, 400 bar by hand, and up to 630 bar with tools.
Pressure Gauges, Adaptors and Test Point Kits. The system  Maximum Working Pressure 630 bar.
is designed to allow fast, direct connection of pressure  No leakage or spillage when connections are made.
measuring gauges and transducers to a hydraulic system. The probe in the hose or gauge connection seals into
Other applications include; switching, control, and pilot the coupling before the ball check valve is opened.
lines; venting/bleeding points; and sample points.  Metal protective cap, with captive chain.
Once installed, connection to the Test Point can be made  Anti vibration O Ring on body fitted as standard,
at up to 400 bar system pressure without the need stops chain collar from rattling.
for tools, and without leakage or spillage. Connection
at pressures between 400 bar and Maximum Working TECHNICAL DATA
Pressure of 630 bar may require tools.  Test Points and Caps:
Steel, zinc-nickel plated for corrosion resistance.
Typical applications include mobile plant, agricultural
 Inline Test Adaptors:
equipment, industrial equipment, power packs and
Steel, RYCOTE CrVI free plated for corrosion resistance.
cylinders, logging and mining, oil processing and
 Valve in Test Point:
exploration, and steel production.
Metal Ball, sealing on metal seat.
RYCO R1620 Easy Test Test Points can be installed into  Seals:
hydraulic circuits as permanent original equipment, or can Nitrile (Buna N).
be installed temporarily while testing is performed. Inline  Operating Temperature Range:
Test Adaptors also allow quick and easy retro-fitting of From -20°C to +90°C (-4°F to +194°F).
Test Points between hoses, or hoses and ports.  Maximum Working Pressure:
RYCO R1620 Easy Test Series utilise the M16x2,0 630 bar/9135 psi.
connection system. Adaptors that enable connection to  Maximum Connection Pressure:
other connection systems are available: Up to 400 bar/5800 psi by hand.
M16x1,5; M12x1,5; S12,65x1,5; and Stake. Between 400 bar and 630 bar requires tools.
 Fluid Compatibility:
Mineral/petroleum based hydraulic oils.

Page 310 Q U A L I T Y H O S E A N D F I T T I N G S
R1620 EASY TEST – Test Point Couplings

TEST POINT COUPLINGS


RYCO R1620 EASY TEST Test Points Couplings can be installed into hydraulic circuits as permanent original equipment,

Intro
or can be installed temporarily while testing is performed.

BSPP/NPT BT BP NT

Hose
BSPP MALE
THREAD SIZE DASH SIZE BSPT MALE RUBBER SEAL NPT MALE

TEST POINT MALE PART NO PART NO PART NO


M16x2,0 1/8 -02 R1620-BT02 R1620-BP02 R1620-NT02
M16x2,0 1/4 -04 R1620-BT04 R1620-BP04 R1620-NT04

Couplings
METRIC MR MP MM

Adaptors
METRIC MALE METRIC MALE METRIC MALE
THREAD SIZE DASH SIZE O RING SEAL RUBBER SEAL METAL SEAL

TEST POINT MALE PART NO PART NO PART NO


M16x2,0 M8x1,0 -08 R1620-MR08
M16x2,0 M10x1,0 -10 R1620-MR10
M16x2,0 M12x1,5 -12 R1620-MP12

Accessories
M16x2,0 M14x1,5 -14 R1620-MM14

UNO (O RING BOSS) UN

Filters

UN O RING MALE
THREAD SIZE DASH SIZE (O RING BOSS)

TEST POINT MALE PART NO


M16x2,0 7/16 -07 R1620-UN07
M16x2,0 1/2 -08 R1620-UN08
Technical

M16x2,0 9/16 -09 R1620-UN09

H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 311
R1620 EASY TEST – Inline Adaptors

INLINE TEST POINT ADAPTORS


RYCO R1620 EASY TEST Inline Test Point Adaptors can be installed into circuits as permanent original equipment, or can be
installed temporarily while testing is performed. InLine Test Point Adaptors also allow quick and easy retro-fitting of Test Points
between hoses, or hoses and ports.

BSP S160

BSPT MALE
BSPP FEMALE SWIVEL
THREAD SIZE DASH SIZE M16x2,0 TEST POINT

A B C PART NO
1/4 1/4 M16x2,0 -040416 S160-040416
3/8 3/8 M16x2,0 -060616 S160-060616
1/2 1/2 M16x2,0 -080816 S160-080816
3/4 3/4 M16x2,0 -121216 S160-121216
1 1 M16x2,0 -161616 S160-161616
1.1/4 1.1/4 M16x2,0 -202016 S160-202016

JIC S159

JIC MALE
JIC FEMALE SWIVEL
THREAD SIZE DASH SIZE M16x2,0 TEST POINT

A B C PART NO
7/16 7/16 M16x2,0 -070716 S159-070716
9/16 9/16 M16x2,0 -090916 S159-090916
3/4 3/4 M16x2,0 -121216 S159-121216
7/8 7/8 M16x2,0 -141416 S159-141416
1.1/16 1.1/16 M16x2,0 -171716 S159-171716
1.5/16 1.5/16 M16x2,0 -212116 S159-212116
1.5/8 1.5/8 M16x2,0 -262616 S159-262616

Page 312 Q U A L I T Y H O S E A N D F I T T I N G S
R1620 EASY TEST – Inline Adaptors

INLINE TEST POINT ADAPTORS

Intro
SAE FLANGE S961 S962

Hose
NOMINAL NOMINAL CODE 61 CODE 62
FLANGE FLANGE CODE 61 FLAT CODE 62 FLAT
SIZE SIZE THREAD SIZE DASH SIZE M16x2,0 TEST POINT M16x2,0 TEST POINT

A B C PART NO PART NO

Couplings
3/4 3/4 M16x2,0 -121216 S962-121216
1 1 M16x2,0 -161616 S961-161616 S962-161616
1.1/4 1.1/4 M16x2,0 -202016 S961-202016 S962-202016
1.1/2 1.1/2 M16x2,0 -242416 S961-242416 S962-242416
2 2 M16x2,0 -323216 S961-323216 S962-323216

NOTE:
Longer bolts are required when mounting S961 and S962 Inline Test Adaptors between an SAE Flange Hose Coupling

Adaptors
and an SAE Flange Port.

Fastening Kits, consisting of the four hex head Long Bolts, four Spring Washers, and O Ring are available. See table below:

FASTENING KITS FK61L FK62L FK61LM FK62LM

Accessories
NOMINAL CODE 61 CODE 62 CODE 61 CODE 62
FLANGE DASH FASTENING KIT FASTENING KIT FASTENING KIT FASTENING KIT
SIZE SIZE UNC BOLTS UNC BOLT METRIC BOLT METRIC BOLTS
Filters

PART NO PART NO PART NO PART NO


3/4 -12 FK62L-12 FK62LM-12
1 -16 FK61L-16 FK62L-16 FK61LM-16 FK62LM-16
1.1/4 -20 FK61L-20 FK62L-20 FK61LM-20 FK62LM-20
1.1/2 -24 FK61L-24 FK62L-24 FK61LM-24 FK62LM-24
2 -32 FK61L-32 FK62L-32 FK61LM-32 FK62LM-32
Technical

C O N N E C T I N G P A R T N E R S H I P S Page 313
R1620 EASY TEST – Test Hose

TEST HOSE and HOSE ASSEMBLIES


RECOMMENDED FOR: Temperature Range:
Connections between Test Points and pressure measuring From -20°C to +100°C (-4°F to +212°F) continuous.
gauges and transducers; or between Test Points and From -20°C to +120°C (-4°F to +248°F) intermittent.
control, charging or pilot lines.
Working Pressure:
TECHNICAL DATA Maximum Working Pressures as shown below are
Tube: dependent on temperature.
Black, oil resistant seamless thermoplastic (Polyamide). Refer to chart below for adjustment factors.

Reinforcement: Couplings:
One braid of synthetic yarn (Polyester). 7200 Series Two Piece Crimp page 315.
Contact RYCO Hydraulics Technical Department for
Cover: assembly instructions.
Black, oil and abrasion resistant thermoplastic (Polyamide).

RT7 Hose Working Pressures and Dimensions 1 bar = 14.5 psi 1 MPa = 10 bar
MIN. NOM.
MAXIMUM MINIMUM BENDS AV. HOSE
PART NO HOSE SIZE ID WORKING PRESSURE* BURST PRESSURE* RADIUS WEIGHT OD

DN inch Dash bar psi bar psi mm kg/m mm


RT7-M02 2 5/64 -02 630 9135 1900 27500 20 0,016 5,0
RT7-M04 4 5/32 -04 340 4930 850 13300 40 0,042 8,6
*NOTE: PRESSURES are for temperature of +30°C to +50°C (+86°F to +122°F).
If working temperature is not in this range, use the working pressures as shown in the table below.

From -20ºC to 0ºC From 0ºC to 30ºC From +30ºC to +50ºC From +50ºC to +80ºC From +80ºC to +100ºC
PART NO (-4ºF to +32ºF) (+32ºF to +86ºF) (+86ºF to +122ºF) (+122ºF to +176ºF) (+176ºF to +212ºF)

bar psi bar psi bar psi bar psi bar psi
RT7-M02 768 11140 693 10050 630 9135 542 7860 485 7030
RT7-M02 463 6710 418 6060 340 4930 327 4740 293 4250

HOSE ASSEMBLIES
Two combinations of hose couplings with RT7-M02 Test Hose Assemblies are available as easy to order assemblies:

R1621-xxxx
7262-M0216 (M16x2,0)
swivels both ends

(replace xxxx with the length


required in mm)

Standard lengths available are: R1621-200, 400, 600, 800, 1000, 1200, 1500, 2000, 2500, 3000, 4000, 5000,6000

R1622-xxxx
7262-M0216 (M16x2,0)
swivel one end,
7202G-M0204 (1/4'' BSP Gauge)
swivel other end

(replace xxxx with the length


required in mm)

Standard lengths available are: R1622-200, 400, 600, 800, 1000, 1200, 1500, 2000, 2500, 3000, 4000, 5000, 6000

Other couplings combinations can be ordered as hose assemblies using, Hose Part No*Length*Coupling End 1*Coupling End 2;
for example RT7-M02*3000*7204-M0207*7262-M0216

Page 314 Q U A L I T Y H O S E A N D F I T T I N G S
R1620 EASY TEST – Couplings for Test Hoses

BSP/BSP GAUGE 7202 7202G

PLASTIC PLUG

Intro
INCLUDED

BSPP BSPP
HOSE THREAD FEMALE SWIVEL FEMALE SWIVEL
PART NO SIZE DASH SIZE 60º CONE SEAT GAUGE SEAT

inch PART NO PART NO


RT7-M02 1/4 -M0204 7202-M0204 7202G-M0204

Hose
RT7-M02 1/2 -M0208 7202G-M0208
RT7-M04 1/4 -M0404 7202-M0404 7202G-M0404

JIC 7204

PLASTIC PLUG

Couplings
INCLUDED

JIC
HOSE THREAD FEMALE SWIVEL
PART NO SIZE DASH SIZE 37º SEAT
inch PART NO
RT7-M02 7/16 -M0207 7024-M0207

Adaptors
RT7-M02 9/16 -M0209 7204-M0209
RT7-M04 7/16 -M0407 7204-M0407
RT7-M04 9/16 -M0409 7204-M0409

METRIC M16x2,0 7262

CP01-M02

Accessories
PLASTIC PLUG
INCLUDED

METRIC
HOSE THREAD SUITS M16x2,0
PART NO SIZE DASH SIZE TEST POINT

mm PART NO
RT7-M02 M16x2,0 -M0216 7262-M0216
Filters

RT7-M04 M16x2,0 -M0416 7262-M0416

ACCESSORIES 750 CP01


Technical

HOSE BEND RESTRICTOR PLASTIC PLUG M16x2,0


PART NO SPRING WITH PLASTIC COLLAR

PART NO PART NO
RT7-M02 750-M02 CP01-M02
RT7-M04 750-M04
NOTE: CP01-M02 is included with 7262-M0216. 750 Spring must be ordered separately.

H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 315
R1620 EASY TEST – Adaptors

DIRECT GAUGE ADAPTORS


Direct Gauge Adaptors allow the connection of a Pressure Gauge directly to a Test Point.
The Pressure Gauge can be oriented to face any particular direction by adjustment of the Swivel Nut.

DIRECT GAUGE C81/C81N

M16x2,0 FEMALE
THREAD SIZE DASH SIZE BSPP or NPT FEMALE

A B PART NO
M16x2,0 1/4 BSPP -1604 C81-1604
M16x2,0 1/2 BSPP -1608 C81-1608
M16x2,0 1/4 NPT -1604 C81N-1604

JOINER AND CONVERSION ADAPTORS


Joiners allow the connection of two female hose couplings with M16x2,0 threads.
Conversion Adaptors allow the inter connection of other series of Test Points with threads other than M16x2,0.

JOINER/CONVERSION C27 C80 C99

CONVERSION CONVERSION
THREAD SIZE DASH SIZE JOINER ADAPTOR ADAPTOR

A B PART NO PART NO PART NO


M16x2,0 M16x2,0 -1616 C27-1616
S12,65x1,5 M16x2,0 -1216 C80-1216
M16x2,0 S12,65x1,5 -1612 C80-1612
M16x2,0 M16x1,5 -1615 C80-1615
M16x2,0 PLUG IN -16SK C99-16SK

REDUCING ADAPTORS
C24-1004 can be used with many other RYCO M and S Series adaptors, allowing R1620-MR10 Test Points to be plumbed
into the hydraulic system.

REDUCING ADAPTOR C24

M10x1,0 FIXED FEMALE


THREAD SIZE DASH SIZE BSPT MALE

A B PART NO
M10x1,0 1/4 -1004 C24-1004

Page 316 Q U A L I T Y H O S E A N D F I T T I N G S
R1620 EASY TEST – Gauges and Test Kits

PRESSURE GAUGES RG01


Meets Germanischer Lloyd Approval requirements.

Intro
TECHNICAL DATA Accuracy Class:
Case: ±1.6% of full scale, per EN 837-1/6

Hose
Stainless Steel. Operating Temperature Range:
O Ring seal between case and entry stem. From -20°C to +60°C (-4°F to +140°F).
Pressure relief in case top. Working Pressure:
Window: Steady: 3/4 of full scale value
Clear plastic. Fluctuating: 2/3 of full scale value
Scale Markings: Short time: full scale value
Dual scale. Marked in bar (outer scale) and psi (inner scale).
NOTE: There is a Triangle symbol marked on the face of
Connecting Thread:

Couplings
the Pressure Gauge at 3/4 of full scale reading.
Brass, bottom entry 1/4” BSPP. The Pressure Gauge must not be continually subjected to
Damping: pressures above 3/4 of full scale reading, or damage to the
Glycerine filled. Bourdon Tube may occur.

CASE PRESSURE RELIEF INSTRUCTIONS


PRESSURE GAUGE
THREAD DASH PRESSURE 63mm DIAMETER RYCO RG01 Pressure Gauges feature a Case Pressure Relief
SIZE SIZE RANGE 1/4” BSPP BOTTOM ENTRY at the top of the Case. This allows air to flow in, and out of
the case as the Bourdon Tube expands and contracts during
bar PART NO operation.

Adaptors
1/4 BSPP -003 -1 to 3 RG01-003 RYCO RG01 gauges are delivered with the yellow ‘Vent Lever’
in the ‘Closed’ position, as seen in the picture on the left.
1/4 BSPP -010 0 to 10 RG01-010 During normal operation, the yellow ‘Vent Lever’ of needs
1/4 BSPP -016 0 to 16 RG01-016 to be moved to the ‘Open’ position to allow the case to
‘breathe’, see picture on right.
1/4 BSPP -025 0 to 25 RG01-025
1/4 BSPP -040 0 to 40 RG01-040
1/4 BSPP -060 0 to 60 RG01-060
Groove in

Accessories
1/4 BSPP -100 0 to 100 RG01-100 ‘Vent Lever’,
1/4 BSPP -160 0 to 160 RG01-160 visible when
closed.
1/4 BSPP -250 0 to 250 RG01-250 CLOSED OPEN
1/4 BSPP -400 0 to 400 RG01-400 NOTE: The indicator may not be on 'zero' upon initial supply,
1/4 BSPP -600 0 to 600 RG01-600 this is not a fault of the gauge. Simply open the Vent Lever
to relieve the pressure within the case.

GAUGE COVER RG01-COVER


Recommended For:
Filters

RG01-COVER helps protect RYCO RG01 Pressure Gauges


in situations where it may be subjected to knocks in harsh
environments.
The cover easily fits over RG01 Pressure Gauge; installation can
be prior to, or after connecting the Pressure Guage.
Construction:
Blue, synthetic rubber.
Technical

PRESSURE TEST KITS


Pressure Test Kits containing:
R1620 EASY TEST Test Points, InLine Test Point Adaptors, Test Hoses, Adaptors and Pressure Gauges
supplied in a Protective Case are available.
Contact RYCO Hydraulics Customer Service Department for details.

C O N N E C T I N G P A R T N E R S H I P S Page 317
R80, R81, R82, R85 & R86 – Poppet Check Quick Release Couplings

Single Acting Sleeve Push/Pull Sleeve

RECOMMENDED FOR:  -08,-12 & -16 Nominal Body Sizes of R81, R82, R85 & R86
General purpose steel hydraulic couplings. Heavy Duty Plating. Series can be interconnected to same Nominal Body Size.
Typical applications include; industrial equipment, hydraulic  Individual Nominal Body Sizes of R80, R81, R82 & R86
hand tools, agricultural machinery, construction and mobile Series, and -08, 12 & -16 Nominal Body Sizes of R85 Series,
plant, hydraulic cylinders, test rigs and power packs, logging can be connected to same Nominal Body Size of R91, R94
equipment, mining machinery, oil processing and steel production. & R96 Series (Ball Check Valves), however the lower of the
FEATURES: flow rates and working pressures apply.
 Poppet Check Valves with rubber poppet seal for improved TECHNICAL DATA
sealing when disconnected. Check Valves automatically close on  Seals: Nitrile (Buna N) O Rings. Back Up Washer
disconnection, and open on connection. prevents extrusion of O Ring at high pressures.
 Single Acting Sleeve is manually retracted to connect, or disconnect.  Operating Temperature Range:
 Push/Pull Sleeve can be moved in either direction to connect, From -20°C to +125°C (-4°F to +257°F).
or disconnect. When sleeve is held firmly by hand, or in a bracket,  Working Pressure: See chart below.
Male Tip will simply push in to connect to Female Body.  Pressure Drop and Nominal Flow Rates:
 1/2” Nominal Body Sizes can be mounted in dual breakaway See pages 326 and 328. Improved flow and less pressure
bracket, protecting hose from damage if subjected to excessive drop compared to Ball Type Check Valves.
pulling force, allowing coupling halves to break apart, eg. a  Fluid Compatibility: Mineral/petroleum based hydraulic oils.
towed farm implement disconnecting from tractor. See page 320.  Specifications and Cross Reference:
 RYCO Quick Release Couplings have full spanner hex for R85 Series: all sizes conform to ISO Type A and cross refer-
ease of installation and extra balls in locking mechanism for ence with other ISO Type A couplings.
extra security. R80, R81, R82 & R86 Series: 1/2”, 3/4” & 1” Nominal Body
 Couplings are able to swivel when unpressurised, reducing sizes conform to ISO Type A and cross reference with other ISO
hose kinking and twisting. This feature reduces twist on the Type A couplings.
hose; the couplings should not be used as swivel joints. 1/4”, 3/8” & 1/2” Nominal Body sizes cross reference with
Pioneer and Safeway. See page 321 for cross reference listing.
SINGLE ACTING SLEEVE POPPET CHECK VALVES DIMENSIONS IN mm
RYCO PART NUMBER MAXIMUM d L1 L2 L3
FEMALE NOM. WORKING PRESSURE LENGTH LENGTH LENGTH
THREAD BODY FEMALE MALE COMPLETE DIAMETER COUPLED FEMALE MALE SPANNER
SIZE SIZE BODY TIP COUPLING bar psi OF SLEEVE TOGETHER BODY TIP HEX SIZE
1/4 BSPP 1/4 R80-04F R80-04M R80-04FM 350 5100 27 76 56 38 19
3/8 BSPP 3/8 R80-06F R80-06M R80-06FM 350 5100 34 85 63 43 24
1/2 BSPP 1/2 R81-08F R81-08M R81-08FM 300 4350 38 96 70 48 27
3/4 BSPP 3/4 R82-12F R82-12M R82-12FM 250 3625 45 114 85 57 34
1 BSPP 1 R82-16F R82-16M R82-16FM 250 3625 52 131 99 65 41
1/4 NPT 1/4 R85-04F R85-04M R85-04FM 350 5100 26 70 49 35 19
3/8 NPT 3/8 R85-06F R85-06M R85-06FM 350 5100 30 85 61 43 22
3/4 NPT 3/4 R85-12F R85-12M R85-12FM 250 3625 45 114 85 57 34
1 NPT 1 R85-16F R85-16M R85-16FM 250 3625 52 131 99 65 41
3/4 UNO 1/2 R86-12F R86-12M R86-12FM 300 4350 38 96 70 48 27
PUSH/PULL SLEEVE POPPET CHECK VALVES DIMENSIONS IN mm
RYCO PART NUMBER MAXIMUM d L1 L2 L3
FEMALE NOM. WORKING PRESSURE LENGTH LENGTH LENGTH
THREAD BODY FEMALE MALE COMPLETE DIAMETER COUPLED FEMALE MALE SPANNER
SIZE SIZE BODY TIP COUPLING bar psi OF SLEEVE TOGETHER BODY TIP HEX SIZE
1/2 BSPP 1/2 R81-08P R81-08M R81-08PM 300 4350 38 96 70 48 27
1/2 NPT 1/2 R85-08P R85-08M R85-08PM 300 4350 38 96 70 48 27
3/4 UNO 1/2 R86-12P R86-12M R86-12PM 300 4350 38 96 70 48 27
7/8 UNO 1/2 R86-14P R86-14M R86-14PM 300 4350 38 110 74 58 30
Page 318 Q U A L I T Y H O S E A N D F I T T I N G S
R91, R94 & R96 – Ball Check Valves Quick Release Couplings

Intro
Single Acting Sleeve Push/Pull Sleeve

Hose
RECOMMENDED FOR:  Couplings are able to swivel when unpressurised, reducing
General purpose steel hydraulic couplings. Heavy Duty Plating. hose kinking and twisting. This feature is to reduce twist on
Typical applications include; industrial equipment, hydraulic hose; the couplings should not be used as swivel joints.

Couplings
hand tools, agricultural machinery, construction and mobile  Individual Nominal Body Sizes of R91, R94 & R96 Series can
plant, hydraulic cylinders, test rigs and power packs, logging be interconnected. Can be connected to same Nominal Body
equipment, mining machinery, oil processing and steel production. Size of R80, R81, R82, R86, and -08, -12 & -16 Nominal
Body Sizes of R85 Series (Poppet Check Valves), however the
FEATURES:
lower of the flow rates and working pressures apply.
• Pprecision machined for long reliable life (some slight weeping
may occur if couplings are pressurised when disconnected).
TECHNICAL DATA
Check Valves automatically close on disconnection, and open
 Seals: Nitrile (Buna N) O Rings. Back Up Washer prevents
on connection.
extrusion of O Ring at high pressures.
• Single Acting Sleeve is manually retracted to connect, or  Operating Temperature Range:
disconnect.

Adaptors
From -20°C to +125°C (-4°F to +257°F).
• Push/Pull Sleeve can be moved in either direction to connect ,  Working Pressure: See chart below.
or disconnect. When sleeve is held firmly by hand, or in a bracket,
 Pressure Drop and Nominal Flow Rates:
Male Tip will simply push in to connect to Female Body.
 1/2” Nominal Body Sizes can be mounted in dual breakaway
See pages 326 and 328.
 Fluid Compatibility:
bracket, protecting hose from damage if subjected to excessive
pulling force, allowing coupling halves to break apart, eg. a Mineral/petroleum based hydraulic oils.
towed farm implement disconnecting from tractor. See page 320.  Specifications and Cross Reference:
• RYCO Quick Release Couplings have full spanner hex for 1/2”, 3/4” & 1” Nominal Body sizes conform to ISO Type A
ease of installation and extra balls in locking mechanism for and cross reference with other ISO Type A couplings.

Accessories
extra security. 1/4”, 3/8” & 1/2” Nominal Body sizes cross reference with
Pioneer and Safeway. See page 321 for cross reference listing.

SINGLE ACTING SLEEVE BALL CHECK VALVES DIMENSIONS IN mm


RYCO PART NUMBER MAXIMUM d L1 L2 L3
FEMALE NOM. WORKING PRESSURE LENGTH LENGTH LENGTH
THREAD BODY FEMALE MALE COMPLETE DIAMETER COUPLED FEMALE MALE SPANNER
SIZE SIZE BODY TIP COUPLING bar psi OF SLEEVE TOGETHER BODY TIP HEX SIZE
1/2 BSPP 1/2 R91-08F R91-08M R91-08FM 250 3625 38 96 70 48 27
Filters

1/4 NPTF 1/4 R94-04F R94-04M R94-04FM 350 5100 27 76 56 38 19


3/8 NPTF 3/8 R94-06F R94-06M R94-06FM 250 3625 34 85 63 43 24
1/2 NPTF 1/2 R94-08F R94-08M R94-08FM 250 3625 38 96 70 48 27

PUSH/PULL SLEEVE BALL CHECK VALVES DIMENSIONS IN mm


RYCO PART NUMBER MAXIMUM d L1 L2 L3
FEMALE NOM. WORKING PRESSURE LENGTH LENGTH LENGTH
Technical

THREAD BODY FEMALE MALE COMPLETE DIAMETER COUPLED FEMALE MALE SPANNER
SIZE SIZE BODY TIP COUPLING bar psi OF SLEEVE TOGETHER BODY TIP HEX SIZE
1/2 BSPP 1/2 R91-08P R91-08M R91-08PM 250 3625 38 96 70 48 27
1/2 NPTF 1/2 R94-08P R94-08M R94-08PM 250 3625 38 96 70 48 27
3/4 UNO 1/2 R96-12P R96-12M R96-12PM 250 3625 38 96 70 48 27

H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 319
R80, R81, R82, R85, R86, R91, R94 & R96 – Accessories & Spare Parts

CONNECT UNDER PRESSURE MALE TIP R81-08CPM


These Male Tips are able to be connected to the Female Body, even if there is residual
pressure in the Male Tip provided that the circuit has been switched off or isolated,
i.e. the pump is turned off and circuit is not being supplied with pressure and flow; they
are not designed to be connected under pressure while the circuit is operating.
A secondary valve in the poppet of the Male allows sufficient oil to escape to unload the
pressure inside the Male Tip at the moment of connecting (same dimensions as R81-08M
and R85-08M on page 318).

BREAKAWAY BRACKETS AND BREAKAWAY KITS RB


RB-08P DUAL 1/2 INCH KIT
Comprises: 2 x R81-08PM Female & Male Couplers Push/Pull
1 x RB-08X Bracket
4 x C38X Circlips
2 x RDP-08 Dust Plugs
2 x RDC-08 Dust Caps
Also available separately:
RB-08 DUAL BRACKET FOR 1/2 INCH COUPLINGS
(includes 4 Circlips)

 1/2” Nominal Body Size Quick release Couplings can be  A Push/Pull Sleeve coupling mounted in breakaway
mounted in dual breakaway bracket, by means of circlips bracket will allow male tip to push-to-connect.
around sleeve. This protects hose from damage if subjected A Single Acting coupling requires coupling to be pushed
to excessive pulling force, allowing coupling halves to break forward from behind breakaway bracket to connect.
apart, eg. a towed farm implement disconnecting from tractor.

SPARE PARTS AND ACCESSORIES


O RINGS AND BACK UP WASHERS; SOLD IN PACKS ONLY
PACK PART NO PACK CONTAINS SUITS

R80D-04TO 5 ea -04 O Ring and Teflon Back Up Washer R80-04F, R94-04F

R80D-06TO 5 ea -06 O Ring and Teflon Back Up Washer R80-06F, R94-06F


5 ea -08 O Ring and Teflon Back Up Washer R81-08F, R86-12F, R94-08F
R81D-08TO
NOTE: Also suits newer Push/Pull Sleeve Couplings with lip. R81-08P, R85-08P, R86-12P, R91-08F, R91-08P, R94-08P, R96-12P
5 ea -08 O Ring and Teflon Back Up Washer Push/Pull Sleeve R81-08P, R85-08P, R86-12P, R91-08F, R91-08P, R94-08P, R96-12P
R81D-08PTO
NOTE: Suits older Push/Pull Sleeve couplings without lip. If coupling has lip in front of O Ring, use R81D-08TO.
R82D-12TO 5 ea -12 O Ring and Teflon Back Up Washer R82-12F, R85-12F

R82D-16TO 5 ea -16 O Ring and Teflon Back Up Washer R82-16F, R85-16F

R85D-04TO 5 ea -04 O Ring and Teflon Back Up Washer R85-04F

R85D-06TO 5 ea -06 O Ring and Teflon Back Up Washer R85-06F

R86D-14SK 5 ea -14 Seal Kit (O Ring and Teflon Back Up Washer) R86-14F

RUBBERISED DUST CAPS AND PLUGS (DP = DUST PLUG; DC = DUST CAP)
SUITS BLACK NUMBER RED NUMBER

R80-04F, R85-04F, R94-04F QDP-04


R80-04M, R85-04M, R94-04M QDC-04
R80-06F, R85-06F, R94-06F QDP-06
R80-06M, R85-06M, R94-06M QDC-06
R81-08F, R81-08P, R85-08P, R86-12F,
R86-12P, R86-14P,
QDP-08 RDP-08
R91-08F, R91-08P, R96-12P, R94-08F,
R94-08P
R81-08M, R85-08M, R86-12M, R86-14M,
QDC-08 RDC-08
R91-08M, R94-08M, R96-12M
R82-12F, R85-12F QDP-12
R82-12M, R85-12M QDC-12
R82-16F, R85-16F QDP-16
R82-16M, R85-16M QDC-16

Page 320 Q U A L I T Y H O S E A N D F I T T I N G S
R80, R81, R82, R85, R86, R91, R94 & R96 Series Technical Data
RECOMMENDED MAXIMUM PRESSURE FOR CONNECTION & DISCONNECTION
Trapped pressure in couplers may make it difficult to connect or disconnect. Shown below are ISO Recommended Maximum
Internal Pressure for Connection and Disconnection by hand.
NOMINAL BODY SIZE bar psi NOMINAL BODY SIZE bar psi

Intro
1/4” 10 145 3/4” 3,2 45
3/8” & 1/2” 6,3 90 1” 2,5 35

CROSS REFERENCE CHART


All standards specify the dimensions of Male Tips. Female Bodies are not dimensioned and are designed to accept Male Tips.
RYCO PART NO PARKER/PIONEER PART NO SAFEWAY PART NO
FEMALE MALE COMPLETE FEMALE MALE FEMALE MALE COMPLETE
1/4” INDUSTRIAL/AGRICULTURAL

Hose
R80-04F R80-04M R80-04FM 4050-2P 4010-2P
R94-04F R94-04M R94-04FM 4050-2 4010-2 S45-2 S41-2 S40-2
3/8” INDUSTRIAL/AGRICULTURAL
R80-06F R80-06M R80-06FM 4050-3P* 4010-3P*
R94-06F R94-06M R94-06FM 4050-3 4010-3 S45-3 S41-3 S40-3
1/4” ISO A CONFORMS TO ISO 7241-1 SERIES A
R85-04F R85-04M R85-04FM 6601-4-4 6602-4-4 S565-2 S561-2 S56-2
3/8” ISO A CONFORMS TO ISO 7241-1 SERIES A

Couplings
R85-06F R85-06M R85-06FM 6601-6-6 6602-6-6 S565-3 S561-3 S56-3
1/2” ISO A CONFORMS TO ISO 7241-1 SERIES A, ISO 5675, AS2393, SAE J1036
R81-08F R81-08M R81-08FM 6601-8-10* 6602-8-10* S25-4P* S71-4P* S20-4P*
R81-08P R81-08M R81-08PM S45-4P* S71-4P* S40-4P*
R85-08P R85-08M R85-08PM 6601-8-10 6602-8-10 S565-4 S561-4 S56-4
R86-12F R86-12M R86-12FM 6608-8-10 6610-8-10 S25-15P S71-15P S20-15P
R86-12P R86-12M R86-12PM S45-15P S71-15P S40-15P
R91-08F R91-08M R91-08FM 4050-4* 8010-4* S25-4* S71-4* S20-4*
R91-08P R91-08M R91-08PM 4250-4* 8010-4* S45-4* S71-4* S40-4*

Adaptors
R94-08F R94-08M R94-08FM 4050-4 8010-4 S25-4 S71-4 S20-4
R94-08P R94-08M R94-08PM 4250-4 8010-4 S45-4 S71-4 S40-4
R96-12P R96-12M R96-12PM 4050-15 8010-15 S45-15 S71-15 S40-15
3/4” ISO A CONFORMS TO ISO 7241-1 SERIES A, ISO 5675
R82-12F R82-12M R82-12FM 6601-12-12* 6602-12-12* S565-6* S561-6* S56-6*
R85-12F R85-12M R85-12FM 6601-12-12 6602-12-12 S565-6 S561-6 S56-6
1” ISO A CONFORMS TO ISO 7241-1 SERIES A
R82-16F R82-16M R82-16FM 6601-16-16* 6602-16-16* S565-8* S561-8* S56-8*

Accessories
R85-16F R85-16M R85-16FM 6601-16-16 6602-16-16 S565-8 S561-8 S56-8

RYCO PART NO AEROQUIP PART NO FASTER PART NO


FEMALE MALE COMPLETE FEMALE MALE COMPLETE FEMALE MALE
1/4” INDUSTRIAL/AGRICULTURAL
R80-04F R80-04M R80-04FM FD42-1001-04-04* FD42-1002-04-04* FD42-100-04-04* NV14GAS NV14GASM
1/4” INDUSTRIAL/AGRICULTURAL
R80-06F R80-06M R80-06FM NV38GASF NV38GASM
1/4” ISO A CONFORMS TO ISO 7241-1 SERIES A
R85-04F R85-04M R85-04FM 5601-4-4S 5602-4-4S 5600-4-4S ANV14NPTF ANV14NPTM
Filters

3/8” ISO A CONFORMS TO ISO 7241-1 SERIES A


R85-06F R85-06M R85-06FM 5601-6-6S 5602-6-6S 5600-6-6S ANV38NPTF ANV38NPTM
1/2” ISO A CONFORMS TO ISO 7241-1 SERIES A, ISO 5675, AS2393, SAE J1036
R81-08F R81-08M R81-08FM ANV12GASF ANV12GASM
R81-08P R81-08M R81-08PM 5601-8-10S* 5602-8-10S* 5600-8-10S* PV12GASF NV12GASM
R85-08P R85-08M R85-08PM 5601-8-10S 5602-8-10S 5600-8-10S ANV12NPTF ANV12NPTM
R86-12P R86-12M R86-12PM 5608-8-10S 5610-8-10S 5606-8-10S
R91-08P R91-08M R91-08PM PS12GASF NS12GASM
Technical

R94-08P R94-08M R94-08PM PS12NPTF NS12NPTM


3/4” ISO A CONFORMS TO ISO 7241-1 SERIES A, ISO 5675
R82-12F R82-12M R82-12FM 5601-12-12S* 5602-12-12S* 5600-12-12S* ANV34GASF ANV34GASM
R85-12F R85-12M R85-12FM 5601-12-12S 5602-12-12S 5600-12-12S ANV34NPTF ANV34NPTM
1” ISO A CONFORMS TO ISO 7241-1 SERIES A
R82-16F R82-16M R82-16FM 5601-16-16S* 5602-16-16S* 5600-16-16S* ANV1GASF ANV1GASM
R85-16F R85-16M R85-16FM 5601-16-16S 5602-16-16S 5600-16-16S ANV1NPTF ANV1NPTM
*Indicates; for Cross Referenced coupling, RYCO Coupling is BSPP threadform, Competitor's Coupling is NPT threadform.
C O N N E C T I N G P A R T N E R S H I P S Page 321
R100 10,000 psi Screw Together Quick Release Couplings

RECOMMENDED FOR: TECHNICAL DATA


Designed for use in high pressure applications on portable  Female Body and Male Tip:
cylinders, rams, pumps, and hydraulic rescue equipment where Steel, zinc plated and passivated (CrVI free) for corrosion
low flow rates and pressures up to 700 BAR/10,000 psi are resistance.
involved. Heavy Duty Silver colour plating.  Seals:
FEATURES: Nitrile (Buna N) O Rings. Back Up Washer prevents
 Threaded Sleeve on Female Body engages thread on extrusion of O Ring at high pressures.
Male Tip. When sleeve is screwed completely up, the two  Operating Temperature Range:
coupling halves are secured together, and the ball check From -20°C to +125°C (-4°F to +257°F).
valves open. Can connect and disconnect with residual  Working Pressure:
pressure in lines. See chart below.
 Precision ball type check valves.  Pressure Drop and Nominal Flow Rates:
 Metal Threaded Dust Caps, and Dust Plugs, complete with See pages 326 and 328.
plastic retaining loop are available.  Fluid Compatibility:
 Female Body is male threaded to screw directly into Mineral/petroleum based hydraulic oils.
cylinder or ram.  Cross Reference:
 Male Tip is female threaded to screw directly onto male R100-06 cross reference see below.
threaded hose fitting.

PART NUMBERS AND SPECIFICATIONS


RYCO PART NUMBER MAXIMUM
NOM. WORKING PRESSURE
THREAD BODY FEMALE MALE COMPLETE DUST PLUG DUST CAP
SIZE SIZE BODY TIP COUPLING FOR FEMALE FOR MALE bar psi

1/4 NPTF 3/8 R100-04F R100-04M R100-04FM R100-06DP R100-06DC 700 10000
3/8 NPTF 3/8 R100-06F R100-06M R100-06FM R100-06DP R100-06DC 700 10000

DIMENSIONS IN mm
NOM. d DIAMETER L1 LENGTH L2 LENGTH L3 LENGTH
THREAD BODY OF DIAMETER COUPLED FEMALE MALE
SIZE SIZE SLEEVE MALE TIP HEX 1 HEX2 TOGETHER BODY TIP

1/4 NPTF 3/8 35 19 24 32 89 74 40,5


3/8 NPTF 3/8 35 19 24 32 87 72 40,5

CROSS MALE & FEMALE


FEMALE MALE COMPLETE DUST DUST
REFERENCE WITH DUST
BODY TIP COUPLING PLUG CAP
CHART CAP & PLUG

PART NO PART NO PART NO PART NO PART NO PART NO


RYCO R100-06F R100-06M R100-06FM R100-06FMPC R100-06DP R100-06DC
ENERPAC CR-400 CH-604 C-604 CD-411 CD-411
POWERTEAM 9796 9798 9795 9797 9799
PARKER/PIONEER 3050-3 3010-3 3005-3 3009-3
SAFEWAY S35-3P S31-3P S30-3P S34-3 S39-3
FASTER PWM1/38NPTF PWM-38NPTM PWM-38NPT

R100-04FMPC
SPARE PARTS is complete 1/4” Male and Female
PART NO DESCRIPTION SUITS Coupling, with Dust Plug and Dust Cap.
R100-06FMPC
is complete 3/8” Male and Female
R100D-06TO 5 ea O Ring and Teflon Back Up Washer R100-06F, R100-04F Coupling, with Dust Plug and Dust Cap.

Page 322 Q U A L I T Y H O S E A N D F I T T I N G S
R110 Series Flat Face Valve Quick Release Couplings

Intro
RECOMMENDED FOR: TECHNICAL DATA
Wherever hydraulic oil spillage is a safety, or environmental  Connection and disconnection:

Hose
hazard, either in plant or in the field. Flat Face Valve design Connects against 17,2 bar/250 psi static pressure.
minimises fluid loss on disconnection for a cleaner, safer  Female Body and Male Tip:
environment. Recommended for quick changeover of Steel, zinc plated and passivated (CrVI free) for corrosion
hydraulic hand tools in “cherry picker” platforms, and in resistance.
the mining, road construction and maintenance fields, as  Operating Temperature Range:
well as many industrial applications. From -20°C to +125°C (-4°F to +257°F).
FEATURES:  Working Pressure:
 Heavy Duty Plating. See chart below.

Couplings
 High flow rates with low pressure loss.  Pressure Drop and Nominal Flow Rates:
 Low fluid spillage and air inclusion during connection and See pages 327 and 328.
disconnection.  Fluid Compatibility:
 Easily cleaned exterior surfaces reduce possibility of Mineral/petroleum based hydraulic oils.
contamination of hydraulic system.  Specifications:
 Easy, one-handed automatic push-to-connect operation All sizes comply with ISO 16028.
when either half of coupling is solid mounted. Sleeve does 3/8” Nominal Body size also conforms to HTMA
not have to be retracted to enable connection. Connects dimensions (Hydraulic Tool Manufacturers Association),
against 17,2 bar/250 PSI static pressure. and Specification ANSI/NFPA T3.20.15-1991.
 Rotating Sleeve Lock safety feature (simply rotate the  Cross Reference:

Adaptors
retracting sleeve) guards against unintentional RYCO R110 Series cross reference with the following Series:
disconnection. Cannot be disconnected unless pin and Parker FEM, Snaptite 74, Aeroquip FD 89, Faster FFI/FFN,
recess on sleeve are aligned. Safeway FF/FFE 491/495.
 To disconnect, rotate the sleeve to align pin and recess on RYCO R110 Series will cross reference with other couplings
sleeve. Pull back the sleeve and the halves pop apart. manufactured to comply with ISO 16028.

PART NUMBERS AND SPECIFICATIONS DIMENSIONS IN mm


FEMALE RYCO PART NUMBER MAXIMUM L1 L2 L3
NOM. THREAD WORKING PRESSURE LENGTH LENGTH LENGTH

Accessories
BODY SIZE FEMALE MALE COMPLETE DIAMETER COUPLED FEMALE MALE SPANNER
SIZE BSPP BODY TIP COUPLING bar psi OF SLEEVE TOGETHER BODY TIP HEX SIZE

1/4 1/4 R110-0404F R110-0404M R110-0404FM 400 5800 28 100 59 52 22


3/8 3/8 R110-0606F R110-0606M R110-0606FM 350 5100 32 118 74 61 30
3/8 1/2 R110-0608F R110-0608M R110-0608FM 350 5100 32 118 74 61 30
1/2 1/2 R110-0808F R110-0808M R110-0808FM 350 5100 38 143 87 73 36
1/2 3/4 R110-0812F R110-0812M R110-0812FM 350 5100 38 143 87 73 36
3/4 3/4 R110-1212F R110-1212M R110-1212FM 350 5100 48 154 95 81 41
Filters

3/4 1 R110-1216F R110-1216M R110-1216FM 350 5100 48 154 95 81 41


1 1.1/4 R110-1620F R110-1620M R110-1620FM 350 5100 55 177 110 90 55

PART NO DESCRIPTION

R110D-04MTO 5ea O Ring and Back Up Washer, suits R110-0404M


R100D-06MTO 5ea O Ring and Back Up Washer, suits R110-0606M & R110-0608M
Technical

R110D-08MTO 5ea O Ring and Back Up Washer, suits R110-0808M & R110-0812M
R110D-12MTO 5ea O Ring and Back Up Washer, suits R110-1212M & R110-1216M
R110-06MC DUST CAP, suits R110-0606M and R110-0608M
R110-06FC DUST CAP, suits R110-0606F and R110-0608F
R110-08MC DUST CAP, suits R110-0808M and R110-0812M
R110-08FC DUST CAP, suits R110-0808F and R110-0812F

H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 323
R120 Thread to Connect Heavy Duty Quick Release Couplings

RECOMMENDED FOR: TECHNICAL DATA


High pressure applications involving pressure impulses  Connection and disconnection:
requiring Heavy Duty hydraulic quick release couplings. Possible with trapped circuit pressure of up to 103 bar
Rugged thread-to-connect operation allows higher (1500 psi), provided that pump is turned off and circuit is
working pressures, and improved performance under not being supplied with pressure and flow.
pressure impulsing conditions. Threaded nut on Female  Female Body and Male Tip:
Body engages thread on Male Tip. When nut is screwed Steel, zinc plated and passivated (CrVI free) for corrosion
completely up, the two coupling halves are secured resistance.
together, and the Poppet Check Valves open to allow  Seals:
flow. Nitrile (Buna N) O Ring female body seal. Back Up Washer
FEATURES: prevents extrusion of O Ring at high pressure.
 Poppet Check Valves with rubber poppet seal. Check Valves  Operating Temperature Range:
automatically close on disconnection, and open From -20°C to +125°C (-4°F to +257°F).
on connection.  Working Pressure:
 An external O Ring on Male Tip seals inside swivel nut See chart below.
on Female Body to exclude dust and foreign matter  Pressure Drop and Nominal Flow Rates:
from threads. See pages 327 and 328.
 Soft Plastic Dust Caps and Dust Plugs are available.  Fluid Compatibility:
Mineral/petroleum based hydraulic oils.

PART NUMBERS AND SPECIFICATIONS DIMENSIONS IN mm


FEMALE RYCO PART NUMBER MAXIMUM L1 L2 L3
THREAD NOM. WORKING PRESSURE LENGTH LENGTH LENGTH
SIZE BODY FEMALE MALE COMPLETE DIAMETER COUPLED MALE FEMALE SPANNER
BSPP SIZE BODY TIP COUPLING bar psi OF SLEEVE TOGETHER BODY TIP HEX SIZE

1/2 1/2 R120-08F R120-08M R120-08FM 400 5800 42 102 66 63 30


3/4 1 R120-12F R120-12M R120-12FM 300 4350 55 A/F 153 100 87 41
1 1 R120-16F R120-16M R120-16FM 300 4350 55 A/F 153 100 87 41
NOTE: R120-08F Sleeve is Round.
R120-12F and R120-16F Sleeve is Hex.

DUST CAPS AND PLUGS; SPARES


PART NO DESCRIPTIION

R120-08DP DUST CAP, suits R120-08F


R120-08DC DUST CAP, suits R120-08M
R120-16DP DUST CAP, suits R120-12F and R120-16F
R120-16DC DUST CAP, suits R120-12M AND R120-16M Dust Cap
R120D-08SK 5ea. O Ring Dust Seals, O Ring, Back Up Washer, suits R120-08M
R120D-16SK 5ea. O Ring Dust Seals, O Ring, Back Up Washer, suits R120-12M and R120-16M

Dust Plug

Page 324 Q U A L I T Y H O S E A N D F I T T I N G S
R130 High Flow Quick Release Couplings

Intro
RECOMMENDED FOR: TECHNICAL DATA

Hose
RYCO R130 High Flow Quick Release Couplings are general  Female Body and Male Tip:
purpose steel hydraulic couplings, recommended for use Steel, zinc plated and passivated (CrVI free) for corrosion
in applications where high flow and low pressure drop are resistance.
important. Typical applications are mobile plant including  Seals:
tip trucks; industrial equipment; test rigs and power packs; Two Nitrile (Buna N) O Rings.
logging and mining; greasing equipment; oil processing; Back Up Washer -06 and -08 sizes.
and steel production.  Operating Temperature Range:
FEATURES: From -20°C to +125°C (-4°F to +257°F).

Couplings
 Double O Rings in Female Body seal against Male Tip for  Working Pressure:
extra fluid security. See chart below.
 Single Acting Sleeve is manually retracted to connect or  Pressure Drop and Nominal Flow Rates:
disconnect. See pages 327 and 328.
 Safety Locking Ring safety feature (move the Safety Locking  Fluid Compatibility:
Ring forward until it meets the Sleeve, then rotate clockwise Mineral/petroleum based hydraulic oils.
approximately 60°. This helps prevent the Coupling from  Cross Reference:
being disconnected unintentionally). TEMA 3800, 5000, 7500 and 10000 series.
 Poppet Check Valves feature rubber poppet seal for improved CEJN 525 series
sealing when disconnected. See table below.

Adaptors
 Check Valves automatically close on disconnection and
open on connection.

PART NUMBERS AND SPECIFICATIONS DIMENSIONS IN mm


FEMALE RYCO PART NUMBER MAXIMUM L1 L2 L3 SPANNER
THREAD NOM WORKING PRESSURE LENGTH LENGTH LENGTH HEX SIZE
SIZE BODY FEMALE MALE COMPLETE DIAMETER COUPLED FEMALE MALE

Accessories
BSPP SIZE BODY TIP COUPLING bar psi OF SLEEVE TOGETHER BODY TIP 1 2

3/8 3/8 R130-06F R130-06M R130-06FM 350 5100 35 81,5 64 40,5 30 22


1/2 1/2 R130-08F R130-08M R130-08FM 300 4350 40 83 66,5 41,5 36 27
3/4 3/4 R130-12F R130-12M R130-12FM 280 4060 52 112 85 56 42 36
1 1 R130-16F R130-16M R130-16FM 250 3630 65 126 99 63 55 46

CROSS REFERENCE CHART


RYCO PART NO TEMA PART NO RYCO PART NO TEMA PART NO
Filters

R130-06F 3810 R130-12F 7510


R130-06M 3820 R130-12M 7520
R130-08F 5010 R130-16F 10010
R130-08M 5020 R130-16M 10020 Safety Locking Ring unlocked

SPARE PARTS
Technical

PART NO DESCRIPTIION

R130D-06SK 5 ea. SEAL KIT, suits R130-06F (O Rings and Back Up Washer)
R130D-08SK 5 ea. SEAL KIT, suits R130-08F (O Rings and Back Up Washer)
R130D-12SK 5 ea. SEAL KIT, suits R130-12F (2 different size O Rings)
R130D-16SK 5 ea. SEAL KIT, suits R130-16F (2 same size O Rings)
Safety Locking Ring locked

C O N N E C T I N G P A R T N E R S H I P S Page 325
Pressure Drop Graphs
NOTE:
The point marked on the Flow Rate curve is the Nominal Flow Rate value based on maximum flow velocity of oil through
the coupling of 9 metres per second. It is the preferred Maximum Flow Rate for maximum life of seals.
See page 328 more information.
R80, R81, R82, R85 & R86 SERIES – POPPET CHECK VALVES

R91, R94 & R96 SERIES – BALL CHECK VALVES

R100 SERIES – 10,000 psi SCREW TOGETHER QUICK RELEASE COUPLINGS

Page 326 Q U A L I T Y H O S E A N D F I T T I N G S
Pressure Drop Graphs

R110 SERIES – FLAT FACE VALVE QUICK RELEASE COUPLINGS

Intro
Hose
Couplings
NOTE: Dash numbers for the R110 Series in
these graphs refers to the Nominal Body Size
of the Coupling, see page 323.

Adaptors
R120 SERIES – THREAD TO CONNECT HEAVY DUTY QUICK RELEASE COUPLINGS

R130 SERIES – HIGH FLOW QUICK RELEASE COUPLINGS Accessories


Filters
Technical

H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 327
Nominal Flow Rates for Quick Release Couplings
NOTES:
1. Nominal Flow Rate values are based on maximum flow velocity of oil through the coupling of 9 metres per second.
It is the preferred Maximum Flow Rate for maximum life of seals.
2. Flow Rate For 2,0 bar Pressure Drop values may be used in some applications; but they may reduce seal life.
Contact RYCO Hydraulics Technical Department for more information.
3. The data applies to oil of 32 centistoke viscosity, as specified in ISO 7241/2 Test Methods for Quick-action Couplings.
For oils of viscosity other than 32 centistokes, the change in flow rate and pressure drop is NOT LINEAR.
Contact RYCO Hydraulics Technical Department for more information.
See page 391 for graph of Viscosity Change with Temperature for popular mineral oil based hydraulic oils.
4. To convert Litres per Minute to Gallons per Minute:
for Imperial Gallons per Minute, divide Litres per Minute by 4.54
for US Gallons per Minute, divide Litres per Minute by 3.78

NOMINAL PRESSURE DROP FLOW RATE


PART BODY NOMINAL AT FOR 2,0 bar
NUMBER SIZE FLOW RATE NOMINAL FLOW RATE PRESSURE DROP
FOR OIL WITH 32 CENTISTOKE VISCOSITY
inch litres per minute bar psi litres per minute
R80 SERIES POPPET CHECK VALVES
R80-04 1/4 12 1,3 18 17
R80-06 3/8 23 0,5 8 46
R81-08 1/2 45 1,3 18 59
R82-12 3/4 106 1,8 26 116
R82-16 1 189 2,0 30 184
R85-04 1/4 12 2,3 33 11
R85-06 3/8 23 0,5 8 46
R85-08 1/2 45 1,3 18 59
R85-12 3/4 106 1,8 26 116
R85-16 1 189 2,0 30 184
R86-12 1/2 45 1,3 18 59
R86-14 1/2 45 1,3 18 59
R90 SERIES BALL CHECK VALVES
R91-08 1/2 30 1,3 18 40
R94-04 1/4 11 2,0 29 29
R94-06 3/8 21 1,6 23 25
R94-08 1/2 30 1,3 18 40
R96-12 1/2 30 1,3 18 40
R100 SERIES 10,000 psi SCREW TOGETHER
R100-04 3/8 8,6 1,1 16 13
R100-06 3/8 8,6 1,1 16 13
R110 SERIES FLAT FACE VALVES
R110-04 1/4 12 1,3 19 18
R110-06 3/8 23 0,5 8 46
R110-08 1/2 45 0,9 13 75
R110-12 3/4 100 1,1 16 147
R110-16 1 189 1,2 17 252
R120 SERIES HEAVY DUTY SCREW TOGETHER
R120-08 1/2 45 1,1 16 63
R120-12 1 189 2,1 31 184
R120-16 1 189 2,1 31 184
R130 SERIES HIGH FLOW POPPET CHECK VALVES
R130-06 3/8 36 1,4 20 42
R130-08 1/2 70 1,4 20 85
R130-12 3/4 118 1,5 22 135
R130-16 1 180 1,5 22 210

Page 328 Q U A L I T Y H O S E A N D F I T T I N G S
RCS and RCD Mounting Clamps

Intro
RCS SERIES – SINGLE RCD SERIES – DOUBLE
RECOMMENDED FOR: TECHNICAL DATA
Fast, economic and safe mounting of hydraulic hose and  Specification:

Hose
hydraulic tube onto machinery and steelwork. RCS and RCD Series Mounting Clamps comply with
The jaws of the clamp grip the hose or tube to reduce Specification DIN 3015.
vibration, and help absorb noise and shocks.  Operating Temperature:
Ordering Details: From -30°C to +90°C (-22°F to +194°F).
Order as Complete Clamps:  Materials:
RCSD and RCDD are packs of 5 complete clamps. Bottom Plate: Steel, zinc plated and passivated (CrVI free).
(“D” is added after RCS and RCD, for example RCSD-06
is a pack of components for 5 complete RCS-06 clamps.) Jaws: Green, polypropylene. Upper and lower jaws are

Couplings
Complete Clamps are supplied unassembled. identical, and size is moulded into each half.
Order as Individual Components: Black, self-extinguishing polyamide jaws, are available
Standard Pack Size for Components is 50 pieces for on request.
Groups 1 to 3, and 25 pieces for Groups 4 and 5. Top Plate: Steel, zinc plated and passivated (CrVI free).
Size Selection: Bolts: Steel, plated.
RCS Series Clamps are available with nominal diameters Rails: Steel, unplated.
from 6 mm to 50,8 mm, RCD Series Clamps are available
Rail Nuts: Aluminium.
with nominal diameters from 6 mm to 42 mm. The Nominal
Diameter Size of the Clamp is the minimum diameter range Stacking Plates: Steel, zinc plated and passivated (CrVI free).
of the Clamp, for example, a 20 mm clamp suits Outside

Adaptors
Diameters from 20,0 mm up to 21,9 mm. After assembly, the
two Jaw halves of a correctly chosen Clamp should not contact
each other.

NOM. T1A T2A T3KA H12A SUITS HOSE TYPE & SIZE
CLAMP T1D T2D T3KD H12D
SIZE T1F T2S H12S RQP1 RQP2 RQP6 TXA2D HSPA HSHA DF2A PL1 RTH1

mm

Accessories
10 PL13 RTH14
12 -3 -4 PL14 RTH16
12,7 -4 -5 RQP14 RQP64
14 RQP24 RQP65 DF24A PL15
15 -5 -4 -6 RQP15
16 -6 RQP16 RQP25 RQP66 PL16 RTH18
18 HSP04A DF26A
19 -6 -8 RQP26 RTH110
20 -8 -06 RQP18 RQP68 HSP06A DF28A PL18
Filters

22 -10 -8 -10 -08 RQP110 RQP28 RQP610 TXA28D HSP08A PL110 RTH112
25,4 -10 RQP210 TXA210D
28 -12 -12 -12 -10 RQP112 RQP212 RQP612 HSP10A DF212A PL112 RTH116
30 -12 TXA212D HSH12A
32 HSP12A
35 -16 -16
38 -16 -16 RQP116 RQP216 TXA216D HSP16A HSH16A
Technical

42 -20
Above details are correct as at time of publication. Selection chart is intended as a guide for the selection of clamps; manufacturing
tolerances may affect size selection. Size selection of clamp should be confirmed with the actual hose to be used.
MOUNTING
Standard mounting is Weld On Bottom Plate. Can also be rail mounted, and can For Groups 1-3 of RCS Series Single Clamps; Double Bottom Plates and
be stacked vertically on top of each other. Multiple Bottom Plates allow mounting of more than one Clamp on a
common bottom plate.

C O N N E C T I N G P A R T N E R S H I P S Page 329
RCS & RCD Mounting Clamps

RCS SERIES
SINGLE CLAMPS RCS-J RCS-PB RCS-PT RCS-BH

NOMINAL
CLAMP COMPLETE JAWS PLATE PLATE BOX HEX
SIZE CLAMP (PAIR) BOTTOM TOP (2 PER CLAMP)

GROUP mm PART NO* PART NO* PART NO PART NO PART NO


6 RCS-06 RCS-06J
8 RCS-08 RCS-08J
1 RCS-1PB RCS-1PT RCS-1BH
10 RCS-10 RCS-10J
12 RCS-12 RCS-12J
12,7 RCS-127 RCS-127J
14 RCS-14 RCS-14J
2 15 RCS-15 RCS-15J RCS-2PB RCS-2PT RCS-2BH
16 RCS-16 RCS-16J
18 RCS-18 RCS-18J
19 RCS-19 RCS-19J
20 RCS-20 RCS-20J
3 22 RCS-22 RCS-22J RCS-3PB RCS-3PT RCS-3BH
25 RCS-25 RCS-25J
25,4 RCS-254 RCS-254J
28 RCS-28 RCS-28J
4 RCS-4PB RCS-4PT RCS-4BH
30 RCS-30 RCS-30J
32 RCS-32 RCS-32J
35 RCS-35 RCS-35J
5 RCS-5PB RCS-5PT RCS-5BH
38 RCS-38 RCS-38J
42 RCS-42 RCS-42J
6 50,8 RCS-508 RCS-508J RCS-6PB RCS-6PT RCS-6BH

*NOTE: Part Numbers shown are for standard


ribbed jaws. Smooth Bore jaws are also available;
add S to end of Part Number.
EXAMPLES:
RCS-06S is Part Number for
complete clamp with smooth jaws.
RCS-06JS is Part Number for
smooth jaws pair.
STANDARD RIBBED JAW SMOOTH BORE JAW
Clamps are divided into Groups 1 to 6.
Within each Group, all components except the Jaws have the same size.
DIMENSIONS BOLT
mm A B C D E F S MxL

GROUP 1 30 37 20 27 37 42 3 M6 x 30
GROUP 2 30 43 26 33 43 48 3 M6 x 35
GROUP 3 30 50 33 35 45 55 3 M6 x 40
GROUP 4 30 57 40 42 53 62 3 M6 x 45
GROUP 5 30 68 52 58 69 74 3 M6 x 60
GROUP 6 30 86 66 66 77 88 3 M6 X 70
ASSEMBLY INSTRUCTIONS: See page 331.

Page 330 Q U A L I T Y H O S E A N D F I T T I N G S
RCS & RCD Mounting Clamps

Intro
RCD SERIES
DOUBLE CLAMPS RCD-J RCD-PB RCD-PT RCD-BH

NOMINAL
CLAMP COMPLETE JAWS PLATE PLATE BOX HEX

Hose
SIZE CLAMP (PAIR) BOTTOM TOP (1 PER CLAMP)

GROUP mm PART NO* PART NO* PART NO PART NO PART NO


6-6 RCD-06 RCD-06J
8-8 RCD-08 RCD-08J RCD-1BH
1 RCD-1PB RCD-1PT
10-10 RCD-10 RCD-10J (Use RCS-2BH)
12-12 RCD-12 RCD-12J

Couplings
12,7-12,7 RCD-127 RCD-127J
14-14 RCD-14 RCD-14J
2 15-15 RCD-15 RCD-15J RCD-2PB RCD-2PT RCD-2BH
16-16 RCD-16 RCD-16J
18-18 RCD-18 RCD-18J
19-19 RCD-19 RCD-19J
20-20 RCD-20 RCD-20J
3 22-22 RCD-22 RCD-22J RCD-3PB RCD-3PT RCD-3BH

Adaptors
25-25 RCD-25 RCD-25J
25,4-25,4 RCD-254 RCD-254J
28-28 RCD-28 RCD-28J
4 RCD-4PB RCD-4PT RCD-4BH
30-30 RCD-30 RCD-30J
32-32 RCD-32 RCD-32J
35-35 RCD-35 RCD-35J
5 RCD-5PB RCD-5PT RCD-5BH
38-38 RCD-38 RCD-38J

Accessories
42-42 RCD-42 RCD-42J
*NOTE: Part Numbers shown are for standard ribbed jaws. Smooth Bore jaws are also available; add S to end of Part Number.
EXAMPLES: RCD-06S is Part Number for complete clamp with smooth jaws.
RCD-06JS is Part Number for smooth jaws pair.

Clamps are divided into Groups 1 to 5.


Within each Group, all components except the Jaws have the same size.

DIMENSIONS BOLT
mm A B C D E F S MxL
Filters

GROUP 1 30 37 20 25 40 37 3 M6 x 30
GROUP 2 30 53 29 26 43 55 5 M8 x 35
GROUP 3 30 67 36 37 54 70 5 M8 x 40
GROUP 4 30 82 45 42 60 85 5 M8 x 45
GROUP 5 30 106 56 54 72 110 5 M8 x 60
Technical

ASSEMBLY INSTRUCTIONS
Assembly with Bottom Plate. Bolt Torque; see page 333.
Weld metal Bottom Plate in position. (Do not weld with Polypropylene Jaws Assembly with Rail Mount Components and Stacking Components;
in place). Position lower half of Jaws on Bottom Plate. Insert Hose or Tube. see pages 332 and 333.
Position upper half of Jaws over Hose or Tube and secure in place with Top Clamps should be positioned both before and after bends, as near as possible
Plate and Bolt(s). to the bend.

H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 331
RCS & RCD Mounting Clamps

RCS CLAMPS DOUBLE & MULTIPLE PLATE BOTTOM

RCS-PD RCS-PM

DOUBLE DIMENSIONS mm MULTIPLE


TO SUIT BOTTOM PLATE
GROUP BOTTOM PLATE
FOR 2 CLAMPS C N I F G FOR 10 CLAMPS

GROUP 1 RCS-1PD 20 20 40 81 401 RCS-1PM


GROUP 2 RCS-2PD 26 18 44 91 443 RCS-2PM
GROUP 3 RCS-3PD 33 19 52 106 522 RCS-3PM

RAIL MOUNT COMPONENTS

RAIL - SUPPLIED IN 2 METRE LENGTHS. SUITS RCS AND RCD SERIES CLAMPS. THREE DIFFERENT HEIGHTS.

RC-RAIL-H11 RC-RAIL-H14 RC-RAIL-H30

RAIL NUTS

RC-RN-M6 RC-RN-M8
M6 THREAD SUITS ALL RCS M8 THREAD SUITS RCD
CLAMPS & RCD GROUP 1 CLAMPS GROUPS 2 TO 5 CLAMPS

ASSEMBLY WITH MOUNTING RAIL


Mounting Rail is available in lengths of 2 metres, and in three different heights. Then mount lower half of Jaws onto Rail Nut, insert Hose or Tube and position
Mounting Rail can be welded on, or screwed on. Insert Rail Nut(s) into upper half of Jaws; secure in place with Top Plate and Bolt(s).
Mounting Rail, and when located in the correct position, twist Rail Nut in Clamps should be positioned both before and after bends, as near as possible
clockwise direction to lock it in place. to the bend.

Page 332 Q U A L I T Y H O S E A N D F I T T I N G S
RCS & RCD Mounting Clamps

STACKING COMPONENTS

Intro
RCS-BS RCS-PS RCD-BS RCD-PS

Hose
SINGLE SINGLE DOUBLE DOUBLE
CLAMP DIMENSIONS CLAMP PLATE DIMENSIONS CLAMP BOLT DIMENSIONS CLAMP PLATE DIMENSIONS
STACKING MxL STACKING FxC STACKING MxL STACKING FxCxH

PART NO mm PART NO mm PART NO mm PART NO mm


RCS-1BS M6 x 20 RCS-1PS 34 x 20 RCD-1BS M6 x 20 RCD-1PS 32 x 30 x 13
RCS-2BS M6 x 25 RCS-2PS 40 x 26 RCD-2BS M8 x 20 RCD-2PS 32 x 30 x 14

Couplings
RCS-3BS M6 x 30 RCS-3PS 48 x 33 RCD-3BS M8 x 29 USE RCD-2PS* 32 x 30 x 14
RCS-4BS M6 x 35 RCS-4PS 57 x 40 RCD-4BS M8 x 34 USE RCD-2PS* 32 x 30 x 14
RCS-5BS M6 x 50 RCS-5PS 68 x 52 RCD-5BS M8 x 47 USE RCD-2PS* 32 x 30 x 14
*Group 2 Stacking Plate also suits Groups 3, 4 & 5.

ASSEMBLY WITH STACKING COMPONENTS

Adaptors
Fasten Bottom Plate or Mounting Rail & RCS Single Clamps must be of the same
Rail Nuts. Position lower half of Jaws; Group to be stacked on top of each
then Hose or Tube; and then upper half other. RCD Double Clamps of different
of Jaws. Secure in place with Stacking Groups of Groups 2 to 5 can be stacked.
Bolt(s), ensuring the extended hex of RCD Double Group 1 Clamps can only
Stacking Bolt(s) protrudes above upper be stacked on other Double Group 1
half of Jaws. Stacking Plate is then Clamps.
placed over Stacking Bolt(s) to prevent Clamps should be positioned both before
the Bolt(s) turning. The next Mounting and after bends, as near as possible to
Clamp can then be mounted on top of the bend.

Accessories
first clamp.

Filters

RECOMMENDED SPACING
MAXIMUM DISTANCE
CLAMP BETWEEN CLAMPS
mm mm
Technical

RECOMMENDED BOLT TORQUE


6 to 14 900
SERIES BOLT SIZE Nm ft.lbf
15 to 22 1200
23 to 28 1500 RCS Series Single Clamps All Groups M6 8 6
30 to 38 2000 RCD Series Double Clamps Group 1 M6 5 4
40 to 48,3 2500 Group 2-4 M8 12 9
50 to 57 3000 Group 5 M8 8 6

C O N N E C T I N G P A R T N E R S H I P S Page 333
RL20 and RL20SH BSPP Ball Valves

RL20 RL20SH

RECOMMENDED FOR: TECHNICAL DATA


RYCO RL20 and RL20SH Ball Valves are used to open or
 Ports: BSPP Female.
close flow. The Valve is delivered in the open position, with
the handle aligned with the longitudinal axis of the body,  Body: RL20 from -0404 to -1616 sizes:
permitting flow through the valve body. The Valve is closed, Carbon Steel, zinc plated and passivated (CrVI free).
and flow is stopped when the handle is turned 90° clockwise RL20SH from -0404 to -0808 sizes:
from the open position (when viewed from above). Carbon Steel, zinc plated and passivated (CrVI free).
RL20SH -1212 and -1616 sizes:
*Note: Alloy handle of RL20 has potential to spark if struck Carbon Steel, black finish.
by steel and RL20 are not suitable for use in underground
RL20SH from -2020 to -3232 sizes:
coal mines. Use RL20SH. Forged Steel, black finish.
FEATURES:  Ball: Nickel plated steel.
 Flow can be in either direction (two way).  Stem: Zinc plated steel.
 Eight sizes; from -0404 (1/4 inch) to -3232 (2 inch).  Handle: RL20 have alloy handle. RL20SH have steel
 Working pressures from 350 to 500 bar (5100 to 7250 psi), handle, or alloy complying with underground coal
depending on size. mining specifications. Contact RYCO Hydraulics Technical
 Also suitable for suction and vacuum service. Department for more information.
 Special ball seal design ensures seal at both low and high
 Ball Sealing: Polyamide.
pressure.
 Handle can be reoriented if required.  Stem Sealing: Nitrile (Buna N).
 RL20, and RL20SH-0404 to -0808 have two mounting  Maximum Working Pressure: See table below.
holes in body, to allow Ball Valve to be bolted in place.  Operating Temperature:
From -10°C to +100°C (-14°C to +212°F).
 Fluid Compatibility:
Mineral/petroleum based hydraulic oils.
PART NUMBERS, SPECIFICATIONS AND DIMENSIONS

PART PORT MIN. MAXIMUM LENGTH HEIGHT HEIGHT HEIGHT


NUMBER BSPP BORE WORKING PRESSURE OVERALL WIDTH TO LEVER TO STEM PORT WEIGHT

PART NO A inch mm bar psi L mm B mm H1 mm H mm C mm kg


RL20-0404 1/4 6 500 7250 72 26 64 47 13 0,40
RL20-0606 3/8 10 500 7250 75 32 69 52 16 0,55
RL20-0808 1/2 13 500 7250 85 35 76 56 18 0,65
RL20-1212 3/4 20 400 5800 93 50 96 75 23 1,45
RL20-1616 1 24 350 5100 114 57 104 85 28 2,05
RL20SH-0404 1/4 6 500 7250 72 26 64 47 13 0,45
RL20SH-0606 3/8 10 500 7250 75 32 69 52 16 0,60
RL20SH-0808 1/2 13 500 7250 85 35 76 56 18 0,70
RL20SH-1212 3/4 20 400 5800 96 49 125 79 24,5 1,60
RL20SH-1616 1 24 350 5100 113 60 130 83 26,5 2,20
RL20SH-2020 1.1/4 32 350 5100 110 80 160 104 38 3,55
RL20SH-2424 1.1/2 38 350 5100 120 84 185 120 42 4,10
RL20SH-3232 2 48 350 5100 140 105 200 143 50 5,60

Page 334 Q U A L I T Y H O S E A N D F I T T I N G S
RCV BSPP Check Valves

Intro
Hose
RECOMMENDED FOR: TECHNICAL DATA
RYCO RCV Check Valves permit free flow of fluid in one
 Ports: BSPP Female.
direction, and prevent flow in the reverse direction.
 Body: Carbon Steel, zinc plated and passivated.
Not recommended for use checking high velocity reverse
 Poppet Seal: Metal-to-metal seat.
flow resulting in shock conditions.
 Spring: Spring steel, chrome finish.
FEATURES:  Maximum Working Pressure:
 Steel poppet valve with metal-to-metal seat. 200 bar/2900 psi in all sizes.

Couplings
 Seven sizes from -0404 (1/4 inch) to -2424 (1.1/2 inch).  Operating Temperature:
 200 bar/2900 psi working pressure for all sizes. From -10°C to +80°C (+14°F to +176°F).
 Two Cracking pressures available:
 Fluid Compatibility:
0,35 bar/5 psi standard.
Mineral/petroleum based hydraulic oils.
Optional 3,5 bar/50 psi Springs available.
 Flow direction shown by grooves and “IN” stamped at  Cracking Pressure:
inlet end. 0,35 bar/5 psi standard.
3,5 bar/50 psi optional. Order RCVSH Heavy Spring.
To Fit RCVSH Heavy Spring: Unscrew slotted retainer,
remove standard spring and replace with heavy spring.

Adaptors
Replace retainer, and screw in until it is distance “S” from
end (see table below). Lock retainer in place with thread
locking fluid.

PART NUMBERS, SPECIFICATIONS AND DIMENSIONS

Accessories
Filters

OPTIONAL S
PART PORT NOMINAL MAXIMUM LENGTH A/F SPRING for
NUMBER BSPP FLOW WORKING PRESSURE OVERALL HEX WEIGHT 3,5 bar RCVSH

PART NO inch LPM bar psi L mm B mm kg PART NO mm


Technical

RCV-0404 1/4 20 200 2900 65 19 0,11 RCVSH-04 14,5


RCV-0606 3/8 30 200 2900 75 25 0,25 RCVSH-06 15,2
RCV-0808 1/2 50 200 2900 85 30 0,36 RCVSH-08 19,5
RCV-1212 3/4 80 200 2900 100 38 0,68 RCVSH-12 21,5
RCV-1616 1 150 200 2900 115 41 0,80 RCVSH-16 22,0
RCV-2020 1.1/4 200 200 2900 130 55 1,65 RCVSH-20 27,0
RCV-2424 1.1/2 270 200 2900 132 65 2,55 RCVSH-24 27,0

H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 335
Super-Hi-Flow
Airline
Couplings

Blow Guns
Air Chucks
Coupling Nipples
Automatic Couplings
Airline Couplings

RYCO AIRLINE COUPLINGS – FEATURES

RUGGED – LONG LASTING


All RYCO AIRLINE Couplings have stainless steel springs and balls, synthetic rubber seals, and brass or hardened steel sleeves.

Intro
Australian designed, for Australian conditions.

SUPER-HI-FLOW
Efficient “Super-Hi-Flow” design produces maximum airflow, with minimum pressure drop.
This means more air-power at your tool...where you need it.

ONE TOUCH OPERATION


Retract the sleeve on 290 and 500 Series – “one touch” – and the nipple ejects from the coupling.
The sleeve remains in the release position. To reconnect, 290, 500 and 500R Series simply push together with their nipples –
“one touch” – to seal and lock – no need to retract the sleeve again. The sleeve snaps forward to confirm positive connection.

Hose
SELF SEALING – 360° SWIVEL
Couplings can be coupled and uncoupled up to 17,2 bar/250 psi line pressure. The valve in the coupling automatically seals
when your tool is disconnected. Nipple is unvalved. 360° swivel feature allows free movement when unpressurised to avoid hose
kinking or twisting.

THREAD LOCKED
Our Automatic Couplings are thread-locked on assembly to eradicate damage from high frequency vibration.

Couplings
300 Series feature Crimp Ring construction.

THE RYCO AIRPOWER RANGE – SPECIFICATIONS

Recommended for: General industrial pneumatic use with air compressors, air hoses, blow guns, air driven hand tools,
air supply to spray painting equipment, tyre inflating equipment, etc.

Only RYCO 500R Series Couplings are recommended for Respiratory Breathing Air.
RYCO 500R and all other RYCO Series are NOT RECOMMENDED for Underwater Diving applications.

Adaptors
SPECIFICATIONS
200 SERIES 200S SERIES 290 SERIES 300 SERIES 400 SERIES 500 SERIES 500R SERIES
SERIES BRASS STEEL SUPER-HI-FLOW INDUSTRIAL SUPER-HI-FLOW SUPER-HI-FLOW BREATHING AIR

FLOW CAPACITY CFM 45 45 90 165 90 100 100


@ 7 bar/100 psi LPM 1300 1300 2500 4700 2500 2800 2800

MAX. WORKING bar 15 20 35 35 15 35 35

Accessories
PRESSURE psi 220 290 500 500 220 500 500

-20°C to +80°C
TEMPERATURE RANGE -4°F to +176°F -20°C to +80°C -20°C to +80°C -20°C to +80°C -20°C to +80°C -20°C to +80°C -20°C to +80°C
-4°F to +176°F -4°F to +176°F -4°F to +176°F -4°F to +176°F -4°F to +176°F -4°F to +176°F

MATERIAL
BODY BRASS STEEL STEEL STEEL STEEL STEEL BRASS
HARDENED HARDENED HARDENED HARDENED HARDENED
SLEEVE BRASS BRASS
STEEL STEEL STEEL STEEL STEEL
SEALS NITRILE NITRILE NITRILE NITRILE NITRILE NITRILE NITRILE
Filters

STAINLESS STAINLESS STAINLESS STAINLESS STAINLESS STAINLESS STAINLESS


BALLS
STEEL STEEL STEEL STEEL STEEL STEEL STEEL
STAINLESS STAINLESS STAINLESS STAINLESS STAINLESS STAINLESS STAINLESS
SPRING
STEEL STEEL STEEL STEEL STEEL STEEL STEEL
HARDENED HARDENED HARDENED HARDENED HARDENED HARDENED
NIPPLE BRASS
STEEL STEEL STEEL STEEL STEEL STEEL
CHROME
UNPLATED
PLATED
RYCOTE RYCOTE RYCOTE RYCOTE (COUPLING)
Technical

(COUPLING)
PLATING UNPLATED CrVI free CrVI free CrVI free CrVI free RYCOTE
RYCOTE
(SILVER) (SILVER) (SILVER) (SILVER) CrVI free
CrVI free
(NIPPLE)
(NIPPLE)

C O N N E C T I N G P A R T N E R S H I P S Page 337
Airline Couplings

200, 200S & 290 SERIES

200 SERIES – BRASS – 45 CFM 290 SERIES – STEEL – 90 CFM


• CORROSION RESISTANT SUPER-HI-FLOW
• LONG LASTING • HARD WEARING
• HARD WEARING • LONG LASTING
Rated at 1300 litres per min. (45 CFM). • SELF LOCKING
Connect to RYCO 200 Series nipples. • ONE TOUCH OPERATION (see page 337)
• HARDENED SLEEVE
200S SERIES – STEEL – 45 CFM Rated at an amazing 2500 litres per min. (90 CFM)
• HARD WEARING These couplings connect directly onto existing
• LONG LASTING RYCO 200 and 200S Series nipples.
• HARDENED SLEEVE
Rated at 1300 litres per min. (45 CFM).
Connect to RYCO 200S Series nipples.

200 & 200S AUTOMATIC COUPLINGS 290 AUTOMATIC COUPLINGS


BSPP FEMALE THREAD/ BRASS STEEL BSPP FEMALE THREAD/ PART
BARB PART NO PART NO BARB NO

1/4 200 200S 1/4 290


3/8 243 243S 3/8 292
1/2 294
BSPT MALE

1/4 201 201S BSPT MALE


3/8 244 244S
1/4 291
3/8 293
HOSE BARB
1/4 245 245S 1/2 295

5/16 240 240S


3/8 241 241S HOSE BARB

1/4 296
BSPT MALE COUPLING NIPPLE
SUITS 200, 200S & 290 SERIES 5/16 297A
THREAD BRASS STEEL 3/8 298
BSPT PART NO PART NO 1/2 299
BSPT MALE
1/8 204
1/4 202 202S BSPP FEMALE COUPLING NIPPLE
3/8 251S SUITS 200, 200S & 290 SERIES

1/2 252S THREAD BRASS STEEL


BSPT PART NO PART NO
BSPP FEMALE
HOSE BARB COUPLING NIPPLE 1/8 255
SUITS 200, 200S & 290 SERIES 1/4 203 203S
THREAD BRASS STEEL 3/8 266S
BSPT PART NO PART NO
HOSE BARB 1/2 270S
3/16 256
SCHRADER
1/4 205 205S
SHORT 217
5/16 206 206S
LONG 217A
3/8 206A 206AS
1/2 254S

Page 338 Q U A L I T Y H I - F L O W C O U P L I N G S
Airline Couplings

300 SERIES – INDUSTRIAL 165 CFM


• HEAVY DUTY 300 Series feature Crimp Ring

Intro
CRIMP RING
• INDUSTRIAL STRENGTH construction. The Crimp Ring locks
• BRASS VALVE into grooves in the coupling, and
• STEEL COUPLING ensures that the Coupling cannot be
• HARDENED SLEEVE disassembled by high frequency
Rated at a big 4700 litres per min. (165 CFM). vibrations or shock loads.
Suits RYCO 300 Series Automatic Coupling nipple. “Factory Sealed” for the life of
the Coupling.

300 AUTOMATIC COUPLINGS 300 COUPLING NIPPLES

Hose
BSPP FEMALE BSPT FEMALE
THREAD/ PART THREAD/ PART
BARB NO BARB NO

3/8 322 3/8 330


1/2 320 1/2 303

BSPT MALE

Couplings
BSPT MALE 1/4 332

3/8 323 3/8 304

1/2 321 1/2 302

HOSE BARB
HOSE BARB 3/8 305

3/8 340 1/2 306

1/2 341 3/4 331

Adaptors
400 SERIES – SUPER-HI-FLOW 90 CFM
• HARD WEARING
• LONG LASTING
• STEEL COUPLING
• HARDENED SLEEVE

Accessories
Rated at 2500 litres per min. (90 CFM).
This Series cross references with Nitto couplings and connects to RYCO 400 Series nipples. 400 COUPLING NIPPLES
THREAD/ PART
400 AUTOMATIC COUPLINGS BARB NO
BSPP FEMALE THREAD/ PART 1/8 410PF
BARB NO BSPP FEMALE
1/4 420PF
1/4 420SF 3/8 430PF
3/8 430SF 1/2 440PF
Filters

1/2 440SF SCHRADER LONG 417A

BSPT MALE
BSPT MALE 1/8 410PM
1/4 420SM 1/4 420PM
3/8 430SM 3/8 430PM
1/2 440SM 1/2 440PM
Technical

HOSE BARB 1/4 420SH HOSE BARB 1/4 420PH


5/16 425SH 5/16 425PH
3/8 430SH 3/8 430PH
1/2 440SH 1/2 440PH

H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 339
Airline Couplings

500R SERIES – RESPIRATORY BREATHING AIR 100 CFM

RYCO 500R Series Couplings are designed for Respiratory Breathing Air applications, where breathing air is supplied to the
operator via air-line. They comply with the relevant clauses of AS/NZS 1716 “Respiratory Protection Devices”.

Disconnection of the Coupling requires two deliberate movements:


1. The Nipple must be pushed further into the Female Body.
2. While holding the Nipple in, retract the Sleeve.
This feature reduces the risk of accidental disconnection.

Additionally, RYCO 500R Series Coupling Nipples have a longer shank than RYCO 500 Series.
RYCO 500 Series Coupling Nipples cannot be connected to RYCO 500R Series Couplings.

Recommended For:
Typical Respiratory Breathing Air applications; work in confined spaces, oxygen deficient or toxic areas, chemical processing and
spraying, spray painting, rescue equipment, asbestos removal, sand blasting, tank cleaning, and fumigation.
RYCO 500R Series Couplings are NOT RECOMMENDED for Underwater Diving applications.

An Independent Test Report, showing compliance of RYCO 500R Series Couplings to AS/NZS 1716-1994 “Respiratory
Protection Devices” is available. This Test Report covers the following clauses of AS/NZS 1716:
Clause 8.3.4 “Connectors and couplings”
”All air-line connections shall be of “safety type” i.e. requiring at least two deliberate actions to separate the connection or coupling”
and
Clause 8.4.6.1 “Strength of (air-line and) couplings”.

500R AUTOMATIC COUPLINGS 500R COUPLING NIPPLES


BSPT FEMALE THREAD/ PART BSPT MALE THREAD/ PART
BARB NO BARB NO

1/4 500R 1/4 502R


3/8 3/8
1/2 1/2

How to connect RYCO 500R Series Couplings: How to disconnect RYCO 500R Series Couplings:

Page 340 Q U A L I T Y H I - F L O W C O U P L I N G S
Airline Couplings

500 SERIES – SUPER-HI-FLOW 100 CFM

Intro
• HARD WEARING Rated at an amazing 2800 litres per min. (100 CFM).
• LONG LASTING This Series cross references with CEJN couplings
• SELF LOCKING and connects to RYCO 500 Series nipple.
• ONE TOUCH OPERATION (see page 337)
• HARDENED SLEEVE
500 COUPLING NIPPLES
500 AUTOMATIC COUPLINGS THREAD/ PART
THREAD/ PART BARB NO
BARB NO BSPP FEMALE
BSPT FEMALE
1/4 503

Hose
1/4 500 3/8 566
3/8 543 1/2 570
1/2 546 SCHRADER LONG 517A

BSPT MALE
BSPT MALE 1/8 504
1/4 501 1/4 502

Couplings
3/8 544 3/8 551
1/2 547 1/2 552

HOSE BARB 1/4 545 HOSE BARB 1/4 505


5/16 540 5/16 506
3/8 541 3/8 506A
1/2 542 1/2 554

Adaptors
BLOW GUNS

AIR-FLEX BLOW GUNS


• LEAKPROOF INTERNAL VALVE
EASY HAND CLASP BLOW GUN
• OPERATES BY SLIGHT PRESSURE BETWEEN HAND & THUMB
PART • RELAXING PRESSURE INSTANTLY SHUTS AIR OFF
THREAD NO • INCLUDES PART NO 2215 EXTENSION

1/4 BSPP 224

Accessories
PUSH BUTTON BLOW GUN COUPLING PART COUPLING PART
PART STYLE NO STYLE NO
THREAD NO
200 SERIES 222 400 SERIES 422
1/4 BSPP 223 290 SERIES 222 500 SERIES 522
Filters

PART COUPLING
NO STYLE

1/4 BSPP 221

AIR CHUCKS
Technical

COUPLING PART BARB PART THREAD PART


STYLE NO SIZE NO SIZE NO

200 & 290 216 1/4 211 1/4 BSPT 214


400 416 3/8 213
500 516

C O N N E C T I N G P A R T N E R S H I P S Page 341
Airline Couplings

HOSE BARBS

BARB - BSPT MALE BARB - BARB


BARB THREAD PART NO MAT BARB PART NO MAT

3/16 1/8 218A B 3/16 257 B


3/16 1/4 218 B 1/4 227 B
1/4 1/8 219 B 5/16 228 B
1/4 1/4 207 B 3/8 229 B
1/4 3/8 268S S 1/2 258 B
5/16 1/8 220 B
5/16 1/4 208 B
BARB - 90º ELBOW
5/16 3/8 267S S
BARB PART NO MAT
3/8 1/8 260 B
3/8 1/4 209 B 1/4 372 S
3/8 3/8 307 S 5/16 375 S
3/8 1/2 309 S 3/8 377 S
1/2 1/4 210 B 1/2 379 S
1/2 3/8 308 S
1/2 1/2 310 S BARB - BSPT MALE - 90º ELBOW
1/2 3/4 310-8 S BARB THREAD PART NO MAT
3/4 1/2 310-10A S
3/4 3/4 310-2A S 1/4 1/4 342 S
3/4 1 310-9 S 5/16 1/4 343 S
1 3/4 310-7A S 5/16 3/8 346 S
1 1 310-3A S 3/8 1/4 344 S
3/8 3/8 347 S
1/2 1/2 349 S

BARB - BSPP FEMALE BARB - TEE PIECE


BARB THREAD PART NO MAT BARB PART NO MAT

3/16 1/4 259 B 1/4 382 S


1/4 1/4 236 B 5/16 385 S
1/4 3/8 269S S 3/8 387 S
5/16 1/4 237 B 1/2 389 S
5/16 3/8 261S S
3/8 1/4 238 B
3/8 3/8 262S S
3/8 1/2 264S S
BARB - BSPT MALE - TEE PIECE
1/2 3/8 263S S
BARB THREAD PART NO MAT
1/2 1/2 265S S
1/4 1/4 352 S
5/16 1/4 353 S
BSPP - NUT & TAIL
5/16 3/8 356A S
BARB THREAD PART NO
3/8 1/4 354 S
1/4 1/4 231 3/8 3/8 357 S
5/16 1/4 232 1/2 1/2 359 S
Steel Nut/Brass Tail

PLEASE NOTE: MAT (material) column B = BRASS S = PLATED STEEL

Page 342 Q U A L I T Y H I - F L O W C O U P L I N G S
Hang Sell Packs

Intro
Hose
AIRLINE COUPLINGS 1 PER CARD AIRLINE FITTINGS 2 PER CARD

BSP FEMALE THREAD/ 200 290 400 PART


BARB SERIES SERIES SERIES BARB THREAD NO

Couplings
1/4 P200 P290 P420SF 1/4 1/4 P207
3/8 P292 P430SF 1/4 3/8 P268S
5/16 1/4 P208
BSPT MALE
5/16 3/8 P267S
1/4 P201 P291 P420SM 3/8 1/4 P209
3/8 P293 P430SM 3/8 3/8 P307
HOSE BARB

Adaptors
1/4 P296 P420SH
5/16 P297A P425SH 1/4 1/4 P236
3/8 P298 P430SH 1/4 3/8 P269S
COUPLING NIPPLES 2 PER CARD 5/16 1/4 P237
5/16 3/8 P261S
BSPP FEMALE THREAD/ 200 290 400 3/8 1/4 P238

Accessories
BARB SERIES SERIES SERIES 3/8 3/8 P262S

1/4 P203 P203S P420PF


3/8 P266S P430PF
BSPT MALE
1/4 P227
1/4 P202 P202S P420PM 5/16 P228
3/8 P251S P430PM 3/8 P229

HOSE BARB
Filters

1/4 P205 P205S P420PH BLOW GUNS 1 PER CARD


5/16 P206 P206S P425PH
3/8 P206A P206AS P430PH
THREAD BSPP PART NO
AIR CHUCK 1 PER CARD
1/4 FEM P224
P224 includes 202S Airline Nipple
Technical

THREAD BSPT PART NO


1/4 FEM P214
1/4 FEM P223

COUPLING STYLE PART NO


200 & 290 P216

H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 343
Hang Sell Merchandisers

P2000 RYCO HANG SELL MERCHANDISER


15 peg merchandiser rack, complete with 50 packs of
popular RYCO 200 Series couplings and nipples; and 25
packs of hose barb fittings, blow guns and air chucks.
Dimensions of merchandiser rack 420 mm high x 450 mm
wide plus header card 250 mm high.
Rack is suitable for wall mounting, and free standing with
in-built rear prop.

P2900 RYCO HANG SELL MERCHANDISER


35 peg merchandiser rack, complete with 51 packs of
popular RYCO 290 Series couplings and 200S Series
nipples; and 51 packs of hose barb fittings, blow guns
and air chucks.
Dimensions of merchandiser rack 700 mm high x 660 mm
wide plus header card 250 mm high.
Rack is suitable for wall mounting.

P4000 RYCO HANG SELL MERCHANDISER


(Not shown)
35 peg merchandiser rack, complete with 48 packs of
popular RYCO 400 Series couplings and nipples; and 51
packs of hose barb fittings, blow guns and air chucks.
Dimensions of merchandiser rack 700 mm high x 660 mm
wide plus header card 250 mm high.
Rack is suitable for wall mounting.

Page 344 Q U A L I T Y H I - F L O W C O U P L I N G S
Crimping Equipment/Cut-Off Saws

RA20/RA20HP 1.1/4” VERTICAL CRIMPERS R20M 1.1/4” HORIZONTAL CRIMPERS


MAX. HOSE SIZE: MAX. HOSE SIZE:
1.1/4 INCH 1.1/4 INCH
POWER OPTIONS: POWER OPTIONS:

Intro
HAND PUMP, AIR/ SINGLE OR THREE
HYDRAULIC PUMP PHASE
CRIMP DIAMETER CRIMP DIAMETER
SETTING: SETTING:
COLOUR WHEEL VERNIER DIAL
OPERATION: OPERATION:
MANUAL STOP AUTOMATIC STOP
PAGE 346 PAGE 348

Hose
R16HP 1” HORIZONTAL CRIMPER R32M/R32NC 2” HORIZONTAL CRIMPERS
MAX. HOSE SIZE: MAX. HOSE SIZE:
1 INCH 2 INCH
POWER OPTIONS: POWER OPTIONS:
HAND PUMP 12 VOLT, 24 VOLT,
SINGLE OR THREE
CRIMP DIAMETER
PHASE
SETTING:
VERNIER DIAL CRIMP DIAMETER

Couplings
SETTING:
OPERATION:
VERNIER DIAL OR
MANUAL STOP
COMPUTER CONTROL
OPERATION:
PAGE 347 PAGE 349 AUTOMATIC STOP

R20HP/R20M-12V/R20M-24V 1.1/4” CRIMPERS CS10/CS14 HOSE CUT-OFF SAWS


MAX. HOSE SIZE: CS10–2–240:
1.1/4 INCH 10 INCH,
POWER OPTIONS: SINGLE PHASE

Adaptors
HAND PUMP, CS10–12V:
12 VOLT OR 24 VOLT 10 INCH, 12 VOLT
R20HP: CS10–24V:
SCALE PIN, 10 INCH, 24 VOLT
MANUAL STOP
CS14–4HP–415:
R20M-12V & 14 INCH,
R20M-24V: THREE PHASE
VERNIER DIAL,
PAGE 347 PAGE 350
AUTOMATIC STOP

Accessories
Hydraulic Hose Crimpers (also known as Swagers or Swaging Presses) are used to permanently assemble
Crimp Couplings onto Hydraulic Hose.

Filters

Shown on the next five pages are RYCO Hydraulics’ extensive range of Hydraulic Hose Crimpers.
A number of factors need to be considered when choosing a Crimper; and RYCO Hydraulics Customer Service staff are pleased
to assist in identifying the best model to suit your budget and needs.
Factors Include: 1. HOSE SIZES TO BE CRIMPED
Generally, Crimpers are in either 1”, 1.1/4” or 2” Hose Size capacity.
2. POWERING OPTIONS
Technical

Options are; Hand Pump, Auxiliary Pump (eg. air/oil), 12 Volt, 24 Volt, Single Phase, Three Phase.
3. VERTICAL OR HORIZONTAL HOSE FEEDING INTO CRIMPER
4. CRIMP DIAMETER SETTING
Options are; scale pin, colour wheel, vernier dial, computer controlled.
5. METHOD OF OPERATION
Manual or automatic stop when crimping diameter is reached.

C O N N E C T I N G P A R T N E R S H I P S Page 345
Crimping Equipment

RA20/RA20HP 1.1/4” VERTICAL CRIMPERS

RA20HP model incorporates a Hand Pump. RA20 model must be powered by an auxiliary pump unit
such as R13Y Air/Hydraulic pump (below).
RYCO RA20 and RA20HP Series are compact and portable heavy duty swaging presses, featuring simple and rugged
construction. They are ideally suited to applications where small numbers of hose assemblies are required.
Both models will crimp RYCO BITELOK One-Piece Hose
Couplings as follows: DIMENSIONS
T200 Series: 1/4” to 1.1/4”
RA20 RA20HP
T700 Series: 1/4” to 1” (1.1/4” may be crimped using a
three step procedure) Length: 280 mm (11.1”) 700 mm (27.6”)
T900 Series: 3/4” Width: 280 mm (11.1”) 375 mm (15.0”)
Contact RYCO Hydraulics Technical Department for Height: 350 mm (13.8”) 350 mm (13.8”)
capability to crimp each RYCO Coupling Series and size,
and ability to accommodate Compact Elbow and Tube Bend Weight: 80 kg (176 lb) 85 kg (187 lb)
couplings. Additional Die Sets can be purchased to crimp (without oil)
smaller hose sizes.
Hose is fed vertically into the machine from the top.
Retraction of dies is by springs.
Crimp Diameter is set by means of a numbered Colour Wheel
and sliding Indicator Rod.
Manual stop when Crimp Diameter is reached.
Maximum Input Pressure for RA20 and RA20HP is 700 bar
(10,000 psi)

R13Y AIR/HYDRAULIC PUMP

RYCO R13Y Air/Hydraulic Pump is an economical power


pump, providing oil at pressures up to 700 bar (10,000 psi).
It operates with compressed air, supplied at pressures
between by 4 bar (60 psi) and 8 bar (120 psi).
The three position treadle provides for advance, hold, and
retract operation.
RYCO R13Y supplies 700 bar (10,000 psi) oil pressure, and
is only suitable for use with RYCO RA20 crimper.
RYCO R13Y-9000 supplies 620 bar (9,000 psi) oil pressure,
and is only suitable for use with RYCO R16HP crimper.
To connect the RYCO R13Y-9000 to RYCO R16HP crimper,
the following Hose Assembly should be used:
TJ24D*(750*2)*LENGTH*T271-0418*T202N-0404+S27N-0604

TECHNICAL DATA
Usable Oil Capacity: 0,586 litres DIMENSIONS
Input Air Requirements: between 4 bar (60 psi) and R13Y & R13Y-9000
8 bar (120 psi) compressed air Length: 375 mm (14.7”)
Air Consumption: 255 litres per minute
Width: 142 mm (5.6”)
Air Input Port: 1/4” NPT female at front of pump
Oil Outlet Port: 3/8” NPT female at side of pump Height: 145 mm (5.7”)
Weight: 5,4 kg (11.9 lb)

Page 346 Q U A L I T Y A S S E M B LY E Q U I P M E N T
Crimping Equipment

R16HP 1” HORIZONTAL CRIMPER


RYCO R16HP is a truly portable crimper; light weight (only
25 kg/55 lb) and compact in dimensions, but robust in construction.
It is operated by a hydraulic hand pump, but can also be

Intro
supplied with R13Y-9000 Air/Hydraulic Pump, see page 346.
RYCO R16HP is ideally suited for manufacture of, small
numbers of hose assemblies in repair workshops, mobile service
vans and areas where electrical power is not available. It can
be carried to the job site using the built in handle. A built in
drawer (5 compartments) holds Die Sets. Crimping Die Sets clip
into Master Dies, and are released with a twist.
Hose Couplings from 1/4” up to maximum hose size 1” can be
crimped.

Hose
Contact RYCO Hydraulics Technical Department for capability
to crimp each RYCO Coupling Series and size, and ability to
accommodate Compact Elbow and Tube Bend couplings.
Additional Die Sets can be purchased to crimp smaller hose
sizes.
Hose is fed horizontally into the machine from the front only. DIMENSIONS
Retraction of dies is by springs. Crimp Diameter is easily set R16HP

Couplings
by accurate Vernier Scale. When the preset Crimp Diameter is Length: 331 mm (13.0”)
reached, an Indicator Lamp is lit, and operation of the pump
must be manually stopped. Width: 386 mm (15.2”)
Height: 271 mm (10.7”)
Maximum Input Pressure for R16HP is 620 bar (9,000 psi).
Weight: 25 kg (55 lb)
(without oil or dies)

R20HP/R20M-12V/R20M-24V 1.1/4” HORIZONTAL CRIMPERS

Adaptors
Accessories
RYCO R20HP is portable, and can be carried to the job site. RYCO R20M-12V & R20M-24V models can utilise the DC
It is ideally suited for use in rugged terrain, or areas where electrical power source of an industrial machine or service
electric power is not available or cannot be used for safety vehicle. Crimp Diameter is set by stepless adjustment of
reasons. Crimp Diameter is set by a Control Plate on Scale 10-turn Vernier Scale Dial, to accuracy of ± 0,1 mm. Features
Filters

Pin. Manual Stop when Crimp Diameter is reached. of these machines are; easy Push Button controls, with
Maximum Input Pressure for R20HP is 275 bar (4,000 psi). automatic stop when preset Crimp Diameter is reached. Please
note: photograph shows crimping head on right of motor.
Note: DO NOT use R13Y Air/Hydraulic Pump with R20HP. Standard supply is for crimping head on left of motor.
Contact RYCO Hydraulics Technical department for suitable
Air/Hydraulic Pump options. RYCO R20HP, R20M-12V & R20M-24V will crimp RYCO
Hydraulic Hose Assemblies from low pressure lines, to
DIMENSIONS multi-spiral high pressure assemblies. Hose feeding is
Technical

R20HP R20M-12V, R20M-24V horizontal from both front and rear of machine. Rapid
Retraction of the dies is assisted by two gas spring units.
Length: 487 mm (19.2”) 565 mm (22.2”)
Hose Couplings from 1/4” up to maximum hose size 1.1/4”
Width: 441 mm (17.4”) 523 mm (20.6”) can be crimped.
Height: 389 mm (15.3”) 386 mm (15.2”) Contact RYCO Hydraulics Technical Department for capability
Weight: 62 kg (136 lb) 81 kg (178 lb) to crimp each RYCO Coupling Series and size, and ability to
(without oil or dies) accommodate Compact Elbow and Tube Bend couplings.
Additional Die Sets can be purchased to crimp smaller hose sizes.

H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 347
Crimping Equipment

R20M-1/R20M-3 1.1/4” HORIZONTAL CRIMPERS

RYCO R20M Series are compact and efficient swaging


machines, equally suitable for repair shop applications and
high volume production of hose assemblies.
They are powered by either a single phase electric motor
(R20M-1), or a three phase electric motor (R20M-3).
Crimp Diameter is easily set by an accurate 10-turn Vernier
Scale Dial, to accuracy of ± 0,1 mm; operation is by Push
Buttons, with automatic stop when crimping is complete.
Hose is fed horizontally into the machine from the front or
rear. Rapid retraction of dies is powered by the machine's
hydraulic system.
Crimping Die Sets are easily changed segment by segment using
the hooked hand tool, or the whole die set can be changed in
one operation using optional Quick Change equipment.
Hose Couplings from 1/4” up to maximum hose size 1.1/4”
can be crimped. Additional Die Set will allow crimping of
T700-24 (1.1/2”) couplings.
Contact RYCO Hydraulics Technical Department for capability
to crimp each RYCO Coupling Series and size, and ability to
accommodate Compact Elbow and Tube Bend couplings.
Additional Die Sets can be purchased to crimp smaller hose sizes.

DIMENSIONS
R20M-1 R20M-3
Length: 597 mm (23.5”) 597 mm (23.5”)
Width: 475 mm (18.7”) 475 mm (18.7”)
Height: 609 mm (24.0”) 609 mm (24.0”)
Weight: 130 kg (286 lb) 130 kg (286 lb)
(without oil or dies)

Crimper is shown on R20QC Quick Change Base (not included).

QUICK CHANGE BASES AND WALLRACKS

RYCO R20M Series* has two options that each facilitate;


quick and easy die set changes, and keeping your die sets in
order.
R20QC Quick Change Base (see photo above), allows for
RYCO R20M Series crimpers to be mounted on top, or
R20QC-WALLRACK can be used free standing or as a wall
mounted Quick Change Rack (similar to photo on left).
Each option includes an R20-MTOOL hand held die changing
tool, allowing a complete die change to be facilitated in just
seconds. The pins on the R20-MTOOL engage the holes in
the Dies. As the swaging head opens or closes, the dies are
released from, or secured to, the swage head. The Dies are
held together by a magnet in the R20-MTOOL until the set
is placed back into the Quick Change Base or Wall Rack. This
method ensures that the Dies are kept in complete sets at all
times and are always used in the same configuration.
Photo shows R32QC-WALLRACK. R20QC-WALLRACK is
similar except that it has 12 storage sleeves. *Please note: R20M crimpers manufactured prior to August
1998 require retrofitting of; shorter Die Set Pins in each of
the Dies, and different Die Release mechanisms in the crimper
head, to allow the Quick Change system to be used. Dies must
also have holes to accept the pins of R20-MTOOL.
Contact RYCO Hydraulics Technical Department for more details.
RYCO R20 Magnetic Tool (Part No R20-MTOOL)
This very handy tool, also available on its own, allows for
quick removal of Dies when not used with R20QC Quick
Change Base or R20QC-WALLRACK.

Page 348 Q U A L I T Y A S S E M B LY E Q U I P M E N T
Crimping Equipment

R32M-1/R32M-3/R32M-12V/R32M-24V/R32NC-3 2” HORIZONTAL CRIMPERS


Photograph
shows RYCO
R32M-1 Crimper

Intro
on the optional
R32QC Quick
Change Base.
R32M-3 and
R32NC-3 are R32NC-3
similar to R32M-1, MICRO PROCESSOR
however, R32NC-3
has the Micro
CONTROL PANEL
Processor Control The RYCO R32NC-3 is designed for high volume production
Panel shown of hose assemblies.

Hose
above right, in
The NC Micro Processor Control is a state-of-the-art, user-
place of Push
Buttons and friendly control utilising icon symbols and graphics for setting
Vernier Scale Dial swaging parameters. The NC Control even recommends
of R32M-1. the appropriate die set for a given diameter from its tool
management memory.
R32M-12V &
The R32NC-3 has four operation modes:
R32-24V are
similar to 1. Manual mode, swaging and retraction by pressing manual
R20M-12V & buttons

Couplings
R20M-24V shown 2. Automatic mode, swaging and retraction controlled by
on page 347.
touch screen
3. Automatic mode, swaging and retraction operated when the
RYCO R32M Series are compact and efficient swaging fitting touches the automatic backstop supplied with the unit
machines, equally suitable for repair shop applications and 4. Tool change mode
high volume production of hose assemblies. The NC Control can store up to 200 RYCO crimp diameters
They are powered by either a single phase electric motor for various Hose and Coupling Series and size combinations.
(R32M-1), a three phase electric motor (R32M-3), 12 Volt Each combination can be assigned a 15 digit alphanumeric
DC electrical power source (R32M-12V), or 24 Volt DC name for fast and easy user recognition. This ensures that

Adaptors
electrical power source (R32M-24V). every assembly is manufactured to RYCO specified quality
Crimp Diameter is easily set by an accurate 10-turn Vernier standards, and reduces any possibility of incorrect crimping.
Scale Dial, to accuracy of ± 0,1 mm; operation is by Push
Buttons with automatic stop when crimping is complete. The NC Control can also be programmed for die set
Hose is fed horizontally into the machine from the front correction factors, swaging once or twice in each swage
or rear. The horizontal attitude of the swage mechanism cycle, and time delay at the end of the swaging cycle.
provides operators with the most ergonomic position for A swage counter is also included.
crimping, an important consideration especially when large The retraction diameter of the dies may also be programmed,
2” diameter multi spiral assemblies are required. and together with quick die retraction powered by the

Accessories
Rapid retraction of dies is powered by the machine's machine's hydraulics and use of automatic backstop to control
hydraulic system. swage cycle, speed in high volume production is increased.
Crimping Die Sets are easily changed segment by segment using
the hooked hand tool, or the whole die set can be changed in DIMENSIONS
one operation using optional Quick Change equipment. R32M-12V, R32M-24V R32M-1, R32M-3, R32NC-3
Hose Couplings from 1/4” up to maximum hose size 2” can
Length: 630 mm (24.8”) 597 mm (23.5”)
be crimped.
Contact RYCO Hydraulics Technical Department for Width: 545 mm (21.5”) 536 mm (21.1”)
capability to crimp each RYCO Coupling Series and size, Height: 425 mm (16.7”) 630 mm (24.8”)
and ability to accommodate Compact Elbow and Tube Bend Weight: 113 kg (249 lb) 178 kg (392 lb)
Filters

couplings. Additional Die Sets can be purchased to crimp (without oil or dies)
smaller and some larger hose sizes.

QUICK CHANGE BASES AND WALLRACKS


RYCO R32M Series and RYCO R32NC-3 may be mounted This method ensures the Dies are kept in complete sets at
on optional R32QC Quick Change Base (see photo above), all times and are always used in the same configuration.
or provided with R32QC-WALLRACK free standing or wall RYCO R32 Magnetic Tool (Part No R32-MTOOL)
mounted Quick Change Rack (see photo page 348). With This very handy tool is also available on its own, this allows
Technical

the included R32-MTOOL hand held die changing tool, a for quick removal only of Dies when not used with R32QC
complete die change can be facilitated in just seconds. Quick Change Base or
The pins on the R32-MTOOL engage the holes in the Dies. R32QC-WALLRACK.
As the swaging head opens or closes, the dies are released
from, or secured to the swage head. The Dies are held
together by a magnet in the R32-MTOOL until the set is
placed back into the Quick Change Base or Rack.

C O N N E C T I N G P A R T N E R S H I P S Page 349
Crimping Equipment/Cut-Off Saws

RYCO RP SERIES CRIMPERS


RYCO RP Series crimpers are designed to handle large jobs
with speed and efficiency.
Models range from RP20 (1.1/4” capacity), RP120 (2” capacity),
RP140 (2.1/2” hydraulic hose/4” industrial hose capacity),
RP160/165 (6” capacity), up to the RP170/RP175 (10” capacity).
These full scale production units offer; high speed for
increased productivity, large die openings to allow small and
large hose assemblies to pass through easily, a wide range
of available die sets, and high strength.
These heavy duty units include the Quick
Die Change system and inbuilt storage
rack for dies as standard features.
RYCO RP Series crimpers incorporate the
NC Micro Processor Control, a state of
the art, user-friendly control utilising icon
symbols and graphics for setting swaging
parameters.
The NC Control even recommends the appropriate die set
for a given diameter from its tool management memory.
The NC Control can store up to 200 RYCO crimp diameters
for various Hose and Coupling Series and size combinations.
Each combination can be assigned a 15 digit alphanumeric
name for fast and easy user recognition. This ensures that
every assembly is manufactured to RYCO specified quality
The retraction diameter of the dies may be programmed,
standards, and reduces any possibility of incorrect crimping.
and together with quick die retraction powered by the
The NC Control can also be programmed for die set machine's hydraulics and use of automatic backstop to
correction factors, swaging once or twice in each swage control swage cycle, speed in high volume production
cycle, and time delay at the end of the swaging cycle. is increased.
A swage counter is included.

CS10/CS14 HOSE CUT-OFF SAWS

RYCO Hose Cut-Off Saws are designed to quickly cut,


clean 90° cuts, through textile braided, wire braided and
multi-spiral Hydraulic Hoses.
RYCO Hose Cut-Off Saws eliminate ragged, or frayed
hose ends, which make hose assembly difficult, and are the
cause of some premature hose failures. Adjustable pegs
assist in maintaining the correct bend in the hose, to ensure
a 90° square cut. A hand lever supports the hose and feeds
the hose to the blade, which is enclosed for safety.
Two models are available:
CS10 models will cut up to 2” wire braided, and up to
1.1/4” multi-spiral hoses.
CS14 model will cut up to 2” wire braided, and up to CS10-12V
2” four-spiral hoses.

PART NO DESCRIPTION MOTOR


CS10-12V CUT-OFF SAW WITH 250 mm (10”) STEEL BLADE 12 Volt DC
HEAVY DUTY CS10-24V CUT-OFF SAW WITH 250 mm (10”) STEEL BLADE 24 Volt DC
CS10-2-240 CUT-OFF SAW WITH 250 mm (10”) STEEL BLADE 1,5 kW/2 hp Single Phase
SUPER HEAVY
CS14-4HP-415 CUT-OFF SAW WITH 350 mm (14”) STEEL BLADE 3 kW/4 hp Three Phase
DUTY

RYCO Steel Cut-Off Saw Blades are designed for


PART NO BLADE SIZE
optimum hose cutting ability, providing safe, efficient
cutting of braided and multi-spiral hoses. Matched to the CWS10 250 mm (10”)
RPM of RYCO Cut-Off Saws they are the only Saw Blades CWS14 350 mm (14”)
recommended for use with RYCO Cut-Off Saws.
They are not suitable for use on non-RYCO Cut-Off Saws.

Page 350 Q U A L I T Y A S S E M B LY E Q U I P M E N T
Hydraulic Filters

Reservoir Accessories
Pictorial Index – Hydraulic Filters

RIF-10 INLINE SPIN-ON FILTERS 1.1/4” PORTS RIF-12 INLINE SPIN-ON FILTERS 1.1/2” PORTS
PORTS: PORTS:
1.1/4” BSPP 1.1/2” BSPP & SAE
MAX. PRESSURE: CODE 61
10 bar/150 psi MAX. PRESSURE:
FILTRATION: 10 bar/150 psi
10 & 25 MIC ABS FILTRATION:
10 & 25 MIC NOM 10 & 25 MIC ABS
FLOW RATES: 10 & 25 MIC NOM
to 170 LPM FLOW RATES:
PAGES 356-357 PAGES 358-359 to 290 LPM

RIF-06 INLINE SPIN-ON FILTERS 3/4” PORTS RIF14-1 INLINE SPIN-ON FILTER 1” PORTS
PORTS: PORTS:
3/4” BSPP 1” BSPT
MAX. PRESSURE: MAX. PRESSURE:
10 bar/150 psi 7 bar/100 psi
FILTRATION: FILTRATION:
10 & 20 MIC ABS 32 MICRON
10 & 25 MIC NOM FLOW RATES:
FLOW RATES: to 60 LPM
to 70 LPM
PAGES 360-361 PAGE 362

RIF-FA INLINE SPIN-ON FILTERS 3/8” PORTS RHF HEAVY DUTY INLINE FILTERS
PORTS: PORTS:
3/8” BSPT 1/2” to 1.1/2” BSPP
MAX. PRESSURE: MAX. PRESSURE:
7 bar/100 psi 20 bar/290 psi
FILTRATION: FILTRATION:
15, 20, 32 MICRON 10, 25 & 149 MIC
FLOW RATES: FLOW RATES:
to 18 LPM to 150 LPM

PAGE 363 PAGES 364-365

RTI AND RFI TANK TOP FILTERS RCF COMBINATION FILTERS


PORTS: PORTS:
1/2” to 1.1/4” BSPP 1/2” to 1.1/2” BSPP
MAX. PRESSURE: 2.1/2” SAE CD 61
10 bar/150 psi MAX. PRESSURE:
FILTRATION: 20 bar/290 psi
10 & 25 MICRON FILTRATION:
FLOW RATES: 10, 25 & 149 MIC
to 110 LPM FLOW RATES:
to 540 LPM
PAGES 366-367 PAGES 368-369

RG & REI CLOGGING INDICATORS RIF15 INLINE SPIN-ON WATER TRAP FILTER
RETURN LINE AND PORTS:
SUCTION LINE 1” BSPT
GAUGES AND MAX. PRESSURE:
ELECTRICAL 7 bar/100 psi
INDICATORS
FILTRATION:
15 MICRON
FLOW RATES:
to 60 LPM

PAGE 370 PAGE 371

Page 352 Q U A L I T Y F I L T E R S A N D A C C E S S O R I E S
Pictorial Index – Reservoir Accessories

RLG & RLGT LEVEL AND TEMPERATURE GAUGES RSCN SUCTION STRAINERS
LENGTHS: PORTS:
76 mm,127 mm & 1/4” to 3” BSPP

Intro
254 mm FILTRATION:
(3”, 5” & 10”) 149 MICRON
FLOW RATES:
12 to 600 LPM

PAGE 372 PAGE 373

Hose
RD DIFFUSERS R60 AND R300 AIR BREATHER FILTERS
PORTS: PORTS:
3/4” to 2” BSPP 1/4” to 2.1/2” BSP,
FLOW RATES: 3/4” UNO
100 to 480 LPM FILTRATION:
10, 27, 40, 149 MIC
DISPLACEMENT:

Couplings
90 to 4000 LPM

PAGE 374 PAGE 375

RFSB FILLER CAP/STRAINER/AIR BREATHERS R381 PUSH-ON BREATHER/R365 FILLER STRAINER


TWO SIZES. R381:
BAYONET CAP, PUSH-ON
BREATHER CAP

Adaptors
METAL STRAINER
BASKET
R365:
FILTRATION:
2” BSP CAP,
10 & 40 MICRON
METAL STRAINER
DISPLACEMENT: BASKET
90 to 720 LPM

PAGE 376 PAGE 377

Accessories
FILTERS TECHNICAL SECTION PAGE
NEED FOR FILTRATION, HOW FILTERS WORK ................................................................................................................................ 378
WHAT IS A MICRON?, PRESSURE DROP, BYPASS VALVES .......................................................................................................... 379
SELECTION OF FILTER SIZE, NOMINAL FLOW RATES ................................................................................................................... 380
NOMINAL FILTRATION, BETA RATINGS, ABSOLUTE FILTRATION................................................................................................ 381
PRESSURE DROP FLOW GRAPHS FOR FILTERS ................................................................................................................... 382 & 383
WARNINGS and FILTER SELECTION GUIDELINES .............................................................................................................. 384 & 385
EFFECT OF TEMPERATURE and VISCOSITY ON FLOW RATE and PRESSURE DROP ..................................................... 386 & 387
CROSS REFERENCE FOR RYCO RIF-E and RIF-EA SPIN-ON FILTERS ................................................................................ 388 & 389
INSTRUCTIONS FOR CHANGING FILTER ELEMENTS...................................................................................................................... 390
Filters

IMPORTANT NOTE ON DASH SIZES:

Dash Sizes for Ports of Hydraulic Filters and Reservoir Accessories are in EIGHTHS of an inch (not SIXTEENTHS);
-06 = 6/8 = 3/4 inch
except that R362, R356 and R358 Series Air Breathers are sized in SIXTEENTHS of an inch.
Reference is made to ‘’Filter Series’’ in several manners in this manual.
For example, an RIF-RP1210 Filter assembly is a:
RYCO Inline Filter with Spin-On Canister (RIF), 1,0 bar Bypass for Return Lines (R),
Technical

two parallel Canisters and BSPP Ports (P), 1.1/2’’ Ports (12), and 10 Micron filtration (10).
It could be referred to/included in the following ‘’Filter Series’’ groups:
as an ‘’RIF’’ Filter includes all RYCO Inline Filters with Spin-On Canisters, all types & sizes
as an ‘’RIF-12’’ Filter includes all RYCO Inline Filters, Spin-On Canisters, 1.1/2’’ Ports (SAE or BSPP)
as an ‘’RIF-R’’ Filter includes all RYCO Inline Filters, Spin-On Canisters, Return Line
as an ‘’RIF-RP’’ Filter includes all RYCO Inline Filters, Return Line, two parallel Spin-On Canisters & BSPP Ports
as an ‘’RIF-R12’’ Filter includes all RYCO Inline Filters with Spin-On canisters, Return Line,
1.1/2’’ SAE Code 61 or BSPP Ports

H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 353
Information about RYCO RIF-E and RIF-EA Spin-On Filters

There are two series (RIF-E and RIF-EA) and two sizes (3/4” and 1.1/4”) of Spin-On Canisters shown on pages 356 to 359.
(The size 3/4” and 1.1/4” refers to the Port size of the Filter Head).
These yellow Spin-On Canisters, and the Filter Heads they are used with, are sized and threaded the same as other
internationally available Canisters and Heads:
Canisters from Europe (“European standard”) mostly have BSPP Threads.
Canisters from USA (“American standard”) mostly have UNF Threads.
RYCO have Spin-On Filter Canisters and Filter Heads using both the BSPP “European” and the UNF “American” system.

3/4” SPIN-ON FILTERS PAGES 360 – 361


For 3/4” Canisters and Heads, Post and Canister Threads are either BSPP 3/4”-14 TPI or UNF 1”-12 TPI.
The Thread Diameters are almost the same, but the pitch of the threads is different.
The Top Plates and Gaskets of the Canisters look similar.
In both BSPP and UNF canisters, the Gasket is supplied fitted in a groove in the Canister.
It is essential to use a BSPP Canister with a BSPP Filter Post, and a UNF Canister with a UNF Filter Post.

RYCO have 3/4” Spin-On Filter Series using both the BSPP “European” and the UNF “American” system:
RIF-E0610 and RIF-E0625 Spin-On Canisters have BSPP Threads
RIF-EA0810 and RIF-EA0825 Spin-On Canisters have UNF Threads.

BSPP “European standard”


RIF-RH06 Filter Head
3/4”-14 TPI BSPP Post Thread

RIF-E0610 and RIF-E0625


Spin-On Canister
3/4”-14 TPI BSPP Canister Thread

Gasket is supplied fitted in Canister and seals


against Gasket Seating area of Filter Head.

UNF “American standard”


“A” in part number denotes UNF Threads

RIF-RHA06 Filter Head


1”-12 TPI UNF Post Thread

RIF-EA0810 and RIF-EA0825


Spin-On Canister
1”-12 TPI UNF Canister Thread

Gasket is supplied fitted in Canister and seals


against Gasket Seating area of Filter Head.

NOTE: The last two digits of Part Number of RIF-E06 and RIF-E10 Series Canisters are the ABSOLUTE filtration rating.
The last two digits of Part Number of RIF-EA08 and RIF-EA12 Series Canister are the NOMINAL filtration rating.
See pages 378 to 381 for more information on ABSOLUTE and NOMINAL filtration ratings.
1. ABSOLUTE means at least 98.7% of particles of the micron size and above are removed.
2. NOMINAL means approximately 50% of particles of the micron size and above are removed.

NOTE: Part Numbers for Filter Heads on pages 354 and 355 are for Return Line Filter Heads.
For Suction Line Filter Heads, replace “R” after dash with “S”, eg RIF-SH06.
For Blocked Bypass Filter Heads, replace “R” after dash with “B”, eg RIF-BHA06.

Page 354 Q U A L I T Y F I L T E R S A N D A C C E S S O R I E S
Information about RYCO RIF-E and RIF-EA Spin-On Filters

1.1/4” SPIN-ON FILTERS PAGES 356 – 359


Similarly to 3/4” Spin-On Filters, for 1.1/4” Spin-On Filters:
Canisters from Europe (“European standard”) mostly have BSPP Threads.

Intro
Canisters from USA (“American standard”) mostly have UNF Threads.
RYCO have 1.1/4” Spin-On Filter Series using both the BSPP “European” and the UNF “American” system:
RIF-E1010 and RIF-E1025 Spin-On Canisters have BSPP Threads.
RIF-EA1210 and RIF-EA1225 Spin-On Canisters have UNF Threads.

The Top Plate of BSPP Canisters are shaped so the thread is close to the top of the Canister.
The Top Plate of UNF Canisters are “dished”, with the thread below the top of the Canister.
This difference allows the use of a Dual Post Thread on the Filter Head.
BSPP 1.1/4”-11 TPI Canister threads onto the top part of a Dual Post Thread.

Hose
UNF 1.1/2”-16 TPI Canister threads onto the bottom part of a Dual Post Thread.
RYCO RIF-RH10, RIF-SH10 and RIF-BH10 1.1/4” Filter Heads, on pages 356 and 357, have dual BSPP and UNF Post Threads,
to allow the use of both types of Canisters.
RYCO RIF-12 1.1/2” Filter Heads on pages 358 and 359, using two 1.1/4” Canisters, also have Dual Post Threads.
The Gasket also seals differently in the two systems, BSPP and UNF, and there are two Gasket seating areas in a Dual Post Head.
The BSPP Canister Gasket is supplied fitted in a groove in the Canister.
The UNF Canister Gasket is supplied loose, to be fitted into the groove in the Filter Head.

Couplings
BSPP “European standard” UNF “American standard”
“A” in part number denotes UNF Threads

RIF-RH10 Filter Head


RIF-RH10 Filter Head 1.1/2”-16 TPI UNF
1.1/4”-11 TPI BSPP Post Thread
post Thread

Adaptors
RIF-EA1210 and
RIF-E1010 and RIF-EA1225 Spin-On
RIF-E1025 Spin-On Canister
Canister 1.1/2”-16 TPI UNF
1.1/4”-11 TPI BSPP Canister Thread
Canister Thread

Gasket is supplied fitted Gasket is supplied loose

Accessories
in Canister and seals and seals against outer
against inner Gasket Gasket Seating
Seating area of Filter Head. area of Filter Head.

Additionally, there are different types of Gaskets used by


various manufacturers of UNF Threaded Filter Heads.
Two Gaskets are supplied with RYCO RIF-EA1210 and
RIF-EA1225 UNF Threaded Spin-On Canisters
(only one is to be used).
Filters

RIF-EA12GW wide L-Section Gasket for use with


RYCO Filter Heads and other heads with similar (wide) groove.

RIF-EA12GM square-section Gasket with green stripe for use


with Filter Heads with narrow groove.
Technical

Photo shows a Filter Head with single UNF Post Thread and
single Gasket Seating area only.

WARNING: The Gasket must be a tight fit in the groove of the


Head. Use of incorrect Gasket prevents sealing, and may cause
damage. Refer to pages 357, 388 and 389; and
RYCO Hydraulics Technical Department for further information.

C O N N E C T I N G P A R T N E R S H I P S Page 355
RIF-10 Inline Spin-On Filters 1.1/4” Ports

RECOMMENDED FOR: TECHNICAL DATA


RYCO RIF-10 Series Filters are designed for installation in
 Filter Head: Cast Aluminium.
return lines or suction lines of both stationary and mobile
hydraulic equipment. Working pressures up to 10 bar  Spin-On Canister Housing: Powder coated steel casing.
(150 psi), and high flow rates enable these Filters to be Pressed steel top plate.
utilised in a wide range of applications.  Gasket: Nitrile (Buna N) oil resistant rubber.
 Filtration Media: Cellulose with reinforced synthetic
FEATURES OF RYCO SPIN-ON CANISTERS & HEADS: fibres, folic impregnated resin; extensively pleated to
 Disposable Spin-On Canisters. maximise surface area available to trap contaminants, and
 Changing of filter elements is quick and simple. maximise dirt holding capacity.
 High efficiency.  Filtration Ratings:
 Multi layer filtration media. RIF-E1010: 10 Micron Absolute (3 Mic Nom). ß10 ≥75, ß3 ≥2.
 Available in two different Absolute filtration ratings, RIF-E1025: 25 Micron Absolute (10 Mic Nom). ß25 ≥75, ß10 ≥2.
and two different Nominal filtration ratings.
RIF-EA1210: 10 Micron Nominal (27 Mic Abs). ß27 ≥75, ß10 ≥2.
 High working pressures.
RIF-EA1225: 25 Micron Nominal (36 Mic Abs). ß36 ≥75, ß25 ≥2.
 Specially moulded Gaskets.
 Rolled seam on Canisters.  Maximum Working Pressure/Vacuum:
 High collapse resistance inner core. 10 bar/150 psi in Return Line applications.
 High quality cast Aluminium Head. 635 mmHg/25 inHg in Suction Line applications.
 Tapped mounting holes. 5,5 bar/80 psi for Return Line applications with Blocked
Bypass Valve.
 Easy to install.
 BSPP threaded Ports.  Operating Temperature: 80°C (176°F) maximum
 Inlet and Outlet Ports are clearly identified. continuous working temperature.
 Flow direction arrow.  Fluid Compatibility: Mineral/petroleum based hydraulic oils.
 RYCO RIF-RH10, RIF-SH10 and RIF-BH10 Filter Heads  Bypass Valve Position: In Filter Head.
are Dual Threaded on the Filter Post giving worldwide
 Bypass Valve Differential Cracking Pressure:
compatibility of Spin-On Canisters. RYCO RIF-RH10, RIF-R Series for Return Lines 1,0 bar/14.5 psi.
RIF-SH10 and RIF-BH10 Filter Heads can be used with RIF-S Series for Suction Lines 0,2 bar/2.9 psi.
both RIF-E10 and RIF-EA12 Series Spin-On Canisters. See RIF-B Series Blocked Bypass for special applications.
page 385 for more information.
 Bypass Valve in the Aluminium Head allows the flow of oil  Clogging Indicators: RGR Gauge for return lines. Colour
coded Green & Red sectors for quick visual inspection.
to bypass the Canister if the Filter becomes blocked with
RGS Gauge calibrated with negative pressures (for suction
contaminant.
lines) and positive pressures (for return lines).
 Two different Bypass Valve cracking pressures are available
RGS02 Gauge, Stainless Steel, calibrated with negative
to suit Return Lines or Suction Lines, plus Blocked Bypass pressures for Suction Lines.
for special applications. REIR and REIS Electrical Indicators.
 Clogging Indicators available, see page 370. See page 370 for more information on Clogging Indicators.
 Tapped and Plugged Ports for Clogging Indicator.
 Nominal Flow Rates: As shown, cause a clean element
Both Positions on Inlet Port are tapped and plugged for
pressure drop of 0,5 bar (7.3 psi) for RIF-R and 0,03 bar
Return Line filters.
(0.5 psi) for RIF-S with 30 centistoke viscosity oil
Both Positions on Outlet Port are tapped and plugged for
(see page 380 for more detail). The actual flow rate will
Suction Line filters. vary if the oil is of a different viscosity. See also page 382
All four Positions are tapped and plugged for Blocked for “Pressure Drop Flow Graphs”, pages 384 and 385 for
Bypass filters. “Warnings and Filter Selection Guidelines” and pages
386 and 387 for “Effect of Temperature and Viscosity on
Flow Rate and Pressure Drop”.

MOUNTING OPTIONS
RYCO RIF-10 Series Filter Heads can be mounted to equipment by means of Allow 35 mm (1.35”) clearance below Spin-On Canister to allow Canister to
two tapped mounting holes in head. be changed.
Filter Heads can be mounted directly between rigid pipes, provided that the Instructions for changing Canister are branded on the Canister, and are also
pipes are anchored to ensure that no undue stress is placed on the Filter shown on page 390.
Head casting.

Page 356 Q U A L I T Y F I L T E R S A N D A C C E S S O R I E S
RIF-10 Inline Spin-On Filters 1.1/4” Ports

PART NUMBERS AND SPECIFICATIONS – BSPP CANISTER THREADS, LAST 2 DIGITS ARE THE ABSOLUTE RATING
MAXIMUM REPLACEMENT
PORT NOMINAL WORKING ABSOLUTE NOMINAL SPIN-ON HEAD
COMPLETE FILTER BSPP FLOW PRESSURE/VACUUM FILTRATION FILTRATION CANISTER ONLY

Intro
SERIES PART NO INCH LPM MICRON MICRON PART NO PART NO
Return Filter RIF-R1010 1.1/4 100 10 bar 150 psi 10 3 RIF-E1010 RIF-RH10
1,0 bar Bypass RIF-R1025 1.1/4 135 10 bar 150 psi 25 10 RIF-E1025 RIF-RH10
Suction Filter RIF-S1010 1.1/4 8 635 mmHg 25 inHg 10 3 RIF-E1010 RIF-SH10
0,2 bar Bypass RIF-S1025 1.1/4 16 635 mmHg 25 inHg 25 10 RIF-E1025 RIF-SH10
Blocked RIF-B1010 1.1/4 10 3 RIF-E1010 RIF-BH10
Bypass Filter RIF-B1025 1.1/4 25 10 RIF-E1025 RIF-BH10

PART NUMBERS AND SPECIFICATIONS – UNF CANISTER THREADS, LAST 2 DIGITS ARE THE NOMINAL RATING

Hose
MAXIMUM REPLACEMENT
PORT NOMINAL WORKING ABSOLUTE NOMINAL SPIN-ON HEAD
COMPLETE FILTER BSPP FLOW PRESSURE/VACUUM FILTRATION FILTRATION CANISTER ONLY
SERIES PART NO INCH LPM MICRON MICRON PART NO PART NO
Return Filter RIF-RA1210 1.1/4 135 10 bar 150 psi 27 10 RIF-EA1210 RIF-RH10
1,0 bar Bypass RIF-RA1225 1.1/4 170 10 bar 150 psi 36 25 RIF-EA1225 RIF-RH10
Suction Filter RIF-SA1210 1.1/4 16 635 mmHg 25 inHg 27 10 RIF-EA1210 RIF-SH10

Couplings
0,2 bar Bypass RIF-SA1225 1.1/4 20 635 mmHg 25 inHg 36 25 RIF-EA1225 RIF-SH10
Blocked RIF-BA1210 1.1/4 27 10 RIF-EA1210 RIF-BH10
Bypass Filter RIF-BA1225 1.1/4 36 25 RIF-EA1225 RIF-BH10

DIMENSIONS

Adaptors
Accessories

WIDTH PORT MOUNTING MOUNTING


Filters

CANISTER OVERALL CANISTER ACROSS THREAD HOLE HOLE WEIGHT WEIGHT WEIGHT
DIAMETER HEIGHT HEIGHT PORTS BSPP CENTRES THREADS HEAD CANISTER TOTAL
D mm H mm L mm W mm A inch X mm kg kg kg
127 246 178 140 1.1/4 48 M8 X 1,25 0,96 1,08 2,04

CROSS REFERENCE INFORMATION


The Posts on RYCO RIF-RH10, RIF-SH10 and RIF-BH10 RYCO RIF-E1010 and RIF-E1025 Canisters, threaded
Technical

Series Heads are Dual Threaded to allow the use of both 1.1/4”-11 TPI BSPP, can be used on standard BSPP or
common types of Spin-On Canisters. Dual Threaded Post Filter Heads.
RYCO RIF-E1010 and RIF-E1025 and “European standard” RYCO RIF-EA1210 and RIF-EA1225 Canisters, threaded
Canisters have Top Plate with 1.1/4”-11 TPI BSPP thread to 1.1/2”-16 TPI UNF, can be used on standard UNF or
screw onto the upper part of the Dual Post Thread. Dual Threaded Post Filter Heads.
RYCO RIF-EA1210 and RIF-EA1225 and “American For Cross Reference information, please see pages 354 and
standard” Canisters have a dished Top Plate with 1.1/2”-16 TPI 355, and pages 388 and 389.
UNF thread to screw onto the lower part of the Dual Post Thread.
H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 357
RIF-12 Inline Spin-On Filters 1.1/2” Ports

RIF-V12RIF-V12 RIF-P12 RIF-C12

RECOMMENDED FOR: TECHNICAL DATA


RYCO RIF-12 Series Filters are designed for installation in
 Filter Head: Cast Aluminium.
return lines or suction lines of both stationary and mobile
hydraulic equipment. Working pressures up to 10 bar  Spin-On Canister Housing: Powder coated steel casing.
(150 psi), and high flow rates enable these Filters to be Pressed steel top plate.
utilised in a wide range of applications.  Gasket: Nitrile (Buna N) oil resistant rubber.
 Filtration Media: Cellulose with reinforced synthetic
FEATURES OF RYCO SPIN-ON CANISTERS & HEADS: fibres, folic impregnated resin; extensively pleated to
 RIF-V12 series with BSPP Ports. maximise surface area available to trap contaminants and
RIF-P12 series with BSPP Ports. maximise dirt holding capacity.
RIF-C12 series with SAE Code 61 Ports (with UNC Bolt Holes).  Filtration Ratings:
 Disposable Spin-On Canisters. RIF-E1010: 10 Micron Absolute (3 Mic Nom). ß10 ≥75, ß3 ≥2.
 Changing of filter elements is quick and simple. RIF-E1025: 25 Micron Absolute (10 Mic Nom). ß25 ≥75, ß10 ≥2.
 High efficiency.
RIF-EA1210: 10 Micron Nominal (27 Mic Abs). ß27 ≥75, ß10 ≥2.
 Multi layer filtration media.
RIF-EA1225: 25 Micron Nominal (36 Mic Abs). ß36 ≥75, ß25 ≥2.
 Available in two different Absolute filtration ratings,
and two different Nominal filtration ratings.  Maximum Working Pressure/Vacuum:
 High working pressures. 10 bar/150 psi in Return Line applications.
 Specially moulded Gaskets. 635 mmHg/25 inHg in Suction Line applications.
5,5 bar/80 psi for Return Line applications with Blocked
 Rolled seam on Canisters.
Bypass Valve.
 High collapse resistance inner core.
 High quality cast Aluminium Head.  Operating Temperature: 80°C (176°F) maximum
 Tapped mounting holes. continuous working temperature.
 Easy to install.  Fluid Compatibility: Mineral/petroleum based hydraulic oils.
 RYCO RIF-12 Filter Heads are Dual Threaded on the Filter  Bypass Valve Position: In Filter Head.
Post giving world wide compatibility of Spin-On Canisters.  Bypass Valve Differential Cracking Pressure:
RIF-12 Filter Heads can be used with both RIF-E10 and RIF-R Series for return lines 1,0 bar/14.5 psi.
RIF-EA12 Series Spin-On Canisters. See page 355 for RIF-S Series for suction lines 0,2 bar/2.9 psi.
more information. RIF-B Series Blocked Bypass for special applications.
For Cross Reference information, see information on
 Clogging Indicators: RGR Gauge for Return Lines. Colour
bottom of page 357; the same Spin-On Canisters are
coded Green & Red sectors for quick visual inspection.
used. See also pages 354 and 355, and 388 and 389.
RGS Gauge calibrated with negative pressures (for Suction
 Bypass Valve in the Aluminium Head allows the flow of oil
Lines) and positive pressures (for Return Lines).
to bypass the Canister if the Filter becomes blocked with
RGS02 Gauge, Stainless Steel, calibrated with negative
contaminant.
pressures for Suction Lines.
 Two different Bypass Valve cracking pressures are available
REIR and REIS Electrical Indicators.
to suit Return Line or Suction Lines, plus Blocked Bypass
See page 370 for more information on Clogging Indicators.
for special applications.
 Clogging Indicators available, see page 370.  Nominal Flow Rates: As shown, cause a clean element
 Tapped and Plugged Ports for Clogging Indicator. pressure drop of 0,5 bar (7.3 psi) for RIF-R and 0,03 bar
For RIF-V12 Series, there are two Positions, one each (0.5 psi) for RIF-S with 30 centistoke viscosity oil
for Return Line and Suction Line applications. Both are (see page 380 for more detail). The actual flow rate will
vary if the oil is of a different viscosity. See also page 382
tapped and plugged.
for “Pressure Drop Flow Graphs”, pages 384 and 385 for
For RIF-P12 and RIF-C12 Series, both Return Line
“Warnings and Filter Selection Guidelines”, and pages
Positions on Inlet side for Return Line filters are tapped
386 and 387 for “Effect of Temperature and Viscosity on
and plugged.
Flow Rate and Pressure Drop”.
Both Suction Line Positions on Outlet side for Suction Line
filters are tapped and plugged.

MOUNTING OPTIONS
RYCO RIF-12 Series Filter Heads can be mounted to equipment by means of Allow 35 mm (1.35”) clearance below Spin-On Canister to allow Canister to
two or four tapped mounting holes in head. be changed.
Filter Heads can be mounted directly between rigid pipes, provided that Instructions for changing Canister are branded on the Canister, and are also
the pipes are anchored to ensure that no undue stress is placed on the Filter shown on page 390.
Head casting.

Page 358 Q U A L I T Y F I L T E R S A N D A C C E S S O R I E S
RIF-12 Inline Spin-On Filters 1.1/2” Ports

PART NUMBERS AND SPECIFICATIONS – BSPP CANISTER THREADS, LAST 2 DIGITS ARE THE ABSOLUTE RATING
MAXIMUM REPLACEMENT
PORT NOMINAL WORKING ABSOLUTE NOMINAL SPIN-ON HEAD
COMPLETE FILTER BSPP FLOW PRESSURE/VACUUM FILTRATION FILTRATION CANISTER ONLY

Intro
SERIES PART NO INCH LPM MICRON MICRON PART NO PART NO
RIF-RV1210 1.1/2 BSPP 160 10 bar 150 psi 10 3 RIF-E1010 RIF-RVH12
RIF-RV1225 1.1/2 BSPP 225 10 bar 150 psi 25 10 RIF-E1025 RIF-RVH12
Return Filter RIF-RP1210 1.1/2 BSPP 160 10 bar 150 psi 10 3 RIF-E1010 RIF-RPH12
1,0 bar Bypass RIF-RP1225 1.1/2 BSPP 225 10 bar 150 psi 25 10 RIF-E1025 RIF-RPH12
RIF-RC1210 1.1/2 CD 61 160 10 bar 150 psi 10 3 RIF-E1010 RIF-RCH12
RIF-RC1225 1.1/2 CD 61 225 10 bar 150 psi 25 10 RIF-E1025 RIF-RCH12
RIF-SV1210 1.1/2 BSPP 15 635 mmHg 25 inHg 10 3 RIF-E1010 RIF-SVH12
RIF-SV1225 1.1/2 BSPP 27 635 mmHg 25 inHg 25 10 RIF-E1025 RIF-SVH12

Hose
Suction Filter RIF-SP1210 1.1/2 BSPP 15 635 mmHg 25 inHg 10 3 RIF-E1010 RIF-SPH12
0,2 bar Bypass RIF-SP1225 1.1/2 BSPP 27 635 mmHg 25 inHg 25 10 RIF-E1025 RIF-SPH12
RIF-SC1210 1.1/2 CD 61 15 635 mmHg 25 inHg 10 3 RIF-E1010 RIF-SCH12
RIF-SC1225 1.1/2 CD 61 27 635 mmHg 25 inHg 25 10 RIF-E1025 RIF-SCH12
RIF-BV1210 1.1/2 BSPP 10 3 RIF-E1010 RIF-BVH12
RIF-BV1225 1.1/2 BSPP 25 10 RIF-E1025 RIF-BVH12
Blocked RIF-BP1210 1.1/2 BSPP 10 3 RIF-E1010 RIF-BPH12
Bypass Filter RIF-BP1225 1.1/2 BSPP 25 10 RIF-E1025 RIF-BPH12

Couplings
RIF-BC1210 1.1/2 CD 61 10 3 RIF-E1010 RIF-BCH12
RIF-BC1225 1.1/2 CD 61 25 10 RIF-E1025 RIF-BCH12

PART NUMBERS AND SPECIFICATIONS – UNF CANISTER THREADS, LAST 2 DIGITS ARE THE NOMINAL RATING
MAXIMUM REPLACEMENT
PORT NOMINAL WORKING ABSOLUTE NOMINAL SPIN-ON HEAD
COMPLETE FILTER BSPP FLOW PRESSURE/VACUUM FILTRATION FILTRATION CANISTER ONLY
SERIES PART NO INCH LPM MICRON MICRON PART NO PART NO
RIF-RVA1210 1.1/2 BSPP 225 10 bar 150 psi 27 10 RIF-EA1210 RIF-RVH12

Adaptors
RIF-RVA1225 1.1/2 BSPP 290 10 bar 150 psi 36 25 RIF-EA1225 RIF-RVH12
Return Filter RIF-RPA1210 1.1/2 BSPP 225 10 bar 150 psi 27 10 RIF-EA1210 RIF-RPH12
1,0 bar Bypass RIF-RPA1225 1.1/2 BSPP 290 10 bar 150 psi 36 25 RIF-EA1225 RIF-RPH12
RIF-RCA1210 1.1/2 CD 61 225 10 bar 150 psi 27 10 RIF-EA1210 RIF-RCH12
RIF-RCA1225 1.1/2 CD 61 290 10 bar 150 psi 36 25 RIF-EA1225 RIF-RCH12
RIF-SVA1210 1.1/2 BSPP 27 635 mmHg 25 inHg 27 10 RIF-EA1210 RIF-SVH12
RIF-SVA1225 1.1/2 BSPP 34 635 mmHg 25 inHg 36 25 RIF-EA1225 RIF-SVH12
Suction Filter RIF-SPA1210 1.1/2 BSPP 27 635 mmHg 25 inHg 27 10 RIF-EA1210 RIF-SPH12
0,2 bar Bypass RIF-SPA1225 1.1/2 BSPP 34 635 mmHg 25 inHg 36 25 RIF-EA1225 RIF-SPH12

Accessories
RIF-SCA1210 1.1/2 CD 61 27 635 mmHg 25 inHg 27 10 RIF-EA1210 RIF-SCH12
RIF-SCA1225 1.1/2 CD 61 34 635 mmHg 25 inHg 36 25 RIF-EA1225 RIF-SCH12
RIF-BVA1210 1.1/2 BSPP 27 10 RIF-EA1210 RIF-BVH12
RIF-BVA1225 1.1/2 BSPP 36 25 RIF-EA1225 RIF-BVH12
Blocked RIF-BPA1210 1.1/2 BSPP 27 10 RIF-EA1210 RIF-BPH12
Bypass Filter RIF-BPA1225 1.1/2 BSPP 36 25 RIF-EA1225 RIF-BPH12
RIF-BCA1210 1.1/2 CD 61 27 10 RIF-EA1210 RIF-BCH12
RIF-BCA1225 1.1/2 CD 61 36 25 RIF-EA1225 RIF-BCH12
DIMENSIONS
Filters

RIF – P12/C12 SERIES

RIF – V12 SERIES


Technical

RYCO FILTER WEIGHT HEAD WEIGHT CANISTER WEIGHT TOTAL

SERIES kg kg kg
RIF-V12 1,00 1,08 3,16
RIF-P12 & RIF-C12 2,60 1,08 4,76

C O N N E C T I N G P A R T N E R S H I P S Page 359
RIF-06 Inline Spin-On Filters 3/4” Ports

RECOMMENDED FOR: TECHNICAL DATA


RYCO RIF-06 Series Filters are designed for installation in
 Filter Head: Cast Aluminium.
return lines or suction lines of both stationary and mobile
hydraulic equipment. Working pressures up to 10 bar  Spin-On Canister Housing: Powder coated steel casing.
(150 psi), and high flow rates enable these Filters to be Pressed steel top plate.
utilised in a wide range of applications.  Gasket: Nitrile (Buna N) oil resistant rubber; rectangular
section.
FEATURES OF RYCO SPIN-ON CANISTERS & HEADS:  Filtration Media: Cellulose with reinforced synthetic
 Disposable Spin-On Canisters. fibres, folic impregnated resin; extensively pleated to
 Changing of filter elements is quick and simple. maximise surface area available to trap contaminants and
 High efficiency. maximise dirt holding capacity.
 Multi layer filtration media.  Filtration Ratings:
 Available in two different Absolute filtration ratings, RIF-E0610: 10 Micron Absolute (3 Mic Nom). ß10 ≥75, ß3 ≥2.
and two different Nominal filtration ratings. RIF-E0625: 25 Micron Absolute (10 Mic Nom). ß20 ≥75, ß10 ≥2.
 High working pressures.
RIF-EA0810: 10 Micron Nominal (25 Mic Abs). ß25 ≥75, ß10 ≥2.
 Rolled seam on Canisters. RIF-EA0825: 25 Micron Nominal (32 Mic Abs). ß32 ≥75, ß25 ≥2.
 High collapse resistance inner core.
 High quality cast Aluminium Head.  Maximum Working Pressure/Vacuum:
 RYCO RIF-RH06, RIF-SH06 and RIF-BH06 Filter Heads 10 bar/150 psi in Return Line applications.
635 mmHg/25 inHg in Suction Line applications.
have BSPP threaded post and are used with RIF-E0610
5,5 bar/80 psi for Return Line applications with Blocked
and RIF-E0625 Spin-On Canisters.
Bypass Valve.
RYCO RIF-RHA06, RIF-SHA06 and RIF-BHA06 Filter
Heads have UNF threaded post and are used with  Operating Temperature: 80°C (176°F) maximum
RIF-EA0810 and RIF-EA0825 Spin-On Canisters. continuous working temperature.
See page 354 for more information.  Fluid Compatibility: Mineral/petroleum based hydraulic oils.
 Tapped mounting holes.  Bypass Valve Position: In Filter Head.
 Easy to install.
 Bypass Valve Differential Cracking Pressure:
 BSPP threaded Ports. RIF-R Series for Return Lines 1,0 bar/14.5 psi.
 Inlet and Outlet Ports are clearly identified. RIF-S Series for Suction Lines 0,2 bar/2.9 psi.
 Flow direction arrow. RIF-B Series Blocked Bypass for special applications.
 Bypass Valve in the Aluminium Head allows the flow of oil
to bypass the Canister if the Filter becomes blocked  Clogging Indicators: RGR Gauge for return lines. Colour
coded Green & Red sectors for quick visual inspection.
with contaminant.
RGS Gauge calibrated with negative pressures (for suction
 Two different Bypass Valve cracking pressures are available
lines) and positive pressures (for return lines).
to suit return or suction lines, plus Blocked Bypass for
RGS02 Gauge, Stainless Steel, calibrated with negative
special applications.
pressures for Suction Lines.
 Clogging Indicators available, see page 370.
REIR and REIS Electrical Indicators.
 Tapped and Plugged Ports for Clogging Indicator. See page 370 for more information on Clogging Indicators.
Both Positions on Inlet Port are tapped and plugged for
Return Line filters.  Nominal Flow Rates: As shown, cause a clean element
Both Positions on Outlet Port are tapped and plugged for pressure drop of 0,5 bar (7.3 psi) for RIF-R and 0,03 bar
(0.5 psi) for RIF-S with 30 centistoke viscosity oil
Suction Line filters.
(see page 380 for more detail). The actual flow rate will
All four Positions are tapped and plugged for Blocked
vary if the oil is of a different viscosity. See also page 382
Bypass filters.
for “Pressure Drop Flow Graphs”, pages 384 and 385 for
“Warnings and Filter Selection Guidelines”, and pages
386 and 387 for “Effect of Temperature and Viscosity on
Flow Rate and Pressure Drop”.

MOUNTING OPTIONS
RYCO RIF-06 Series Filter Heads can be mounted to equipment by means of Allow 25 mm (1”) clearance below Spin-On Canister to allow Canister to
two tapped mounting holes in head. be changed.
Filter Heads can be mounted directly between rigid pipes, provided that the Instructions for changing Canister are branded on the Canister, and are also
pipes are anchored to ensure that no undue stress is placed on the Filter Head shown on page 390.
casting.

Page 360 Q U A L I T Y F I L T E R S A N D A C C E S S O R I E S
RIF-06 Inline Spin-On Filters 3/4” Ports

PART NUMBERS AND SPECIFICATIONS – BSPP CANISTER THREADS, LAST 2 DIGITS ARE THE ABSOLUTE RATING
MAXIMUM REPLACEMENT
PORT NOMINAL WORKING ABSOLUTE NOMINAL SPIN-ON HEAD
COMPLETE FILTER BSPP FLOW PRESSURE/VACUUM FILTRATION FILTRATION CANISTER ONLY

Intro
SERIES PART NO INCH LPM MICRON MICRON PART NO PART NO
Return Filter RIF-R0610 3/4 40 10 bar 150 psi 10 3 RIF-E0610 RIF-RH06
1,0 bar Bypass RIF-R0625 3/4 55 10 bar 150 psi 25 10 RIF-E0625 RIF-RH06
Suction Filter RIF-S0610 3/4 4 635 mmHg 25 inHg 10 3 RIF-E0610 RIF-SH06
0,2 bar Bypass RIF-S0625 3/4 6 635 mmHg 25 inHg 25 10 RIF-E0625 RIF-SH06
Blocked RIF-B0610 3/4 10 3 RIF-E0610 RIF-BH06
Bypass Filter RIF-B0625 3/4 25 10 RIF-E0625 RIF-BH06

PART NUMBERS AND SPECIFICATIONS – UNF CANISTER THREADS, LAST 2 DIGITS ARE THE NOMINAL RATING

Hose
MAXIMUM REPLACEMENT
PORT NOMINAL WORKING ABSOLUTE NOMINAL SPIN-ON HEAD
COMPLETE FILTER BSPP FLOW PRESSURE/VACUUM FILTRATION FILTRATION CANISTER ONLY
SERIES PART NO INCH LPM MICRON MICRON PART NO PART NO
Return Filter RIF-RA0610 3/4 55 10 bar 150 psi 25 10 RIF-EA0810 RIF-RHA06
1,0 bar Bypass RIF-RA0625 3/4 70 10 bar 150 psi 32 25 RIF-EA0825 RIF-RHA06
Suction Filter RIF-SA0610 3/4 6 635 mmHg 25 inHg 25 10 RIF-EA0810 RIF-SHA06

Couplings
0,2 bar Bypass RIF-SA0625 3/4 9 635 mmHg 25 inHg 32 25 RIF-EA8625 RIF-SHA06
Blocked RIF-BA0610 3/4 25 10 RIF-EA0810 RIF-BHA06
Bypass Filter RIF-BA0625 3/4 32 25 RIF-EA0825 RIF-BHA06
DIMENSIONS

Adaptors
Accessories
Filters

WIDTH PORT MOUNTING MOUNTING


CANISTER OVERALL CANISTER ACROSS THREAD HOLE HOLE WEIGHT WEIGHT WEIGHT
DIAMETER HEIGHT HEIGHT PORTS BSPP CENTRES THREADS HEAD CANISTER TOTAL
D mm H mm L mm W mm A inch X mm kg kg kg
93 182 135 103 3/4 38 M6 x 1 0,36 0,48 0,84

CROSS REFERENCE INFORMATION


Technical

The Posts on RYCO RIF-RH06, RIF-SH06 and RIF-BH06 RYCO RIF-E0610 and RIF-E0625 Canisters can be used on
Filter Heads have 3/4”-14 TPI BSPP thread. standard BSPP threaded post Filter Heads.
RYCO RIF-E0610 and RIF-E0625 and “European standard” RYCO RIF-EA0810 and RIF-EA0825 Canisters can be used
Canisters have 3/4”-14 TPI BSPP thread. on standard UNF threaded post Filter Heads.
The Posts on RYCO RIF-RHA06, RIF-SHA06 and RIF-BHA06 For Cross Reference information, please see page 354,
Filter Heads have 1”-12 TPI UNF thread. and pages 388 and 389.
RYCO RIF-EA0810 and RIF-EA0825 and “American
standard” Canisters have 1”-12 TPI UNF thread.
H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 361
RIF14-1 Inline Spin-On Filters 1” Ports

RECOMMENDED FOR: TECHNICAL DATA (CONTINUED)


RYCO RIF14-1 Filters are designed for installation in
 Filtration Media: Cellulose with synthetic fibres added,
mineral and petroleum based hydraulic oil return lines, to
phenolic resin impregnated, and silicone treated for water
maximum working temperature 80°C (176°F) and
resistance; extensively pleated to maximise surface area
maximum working pressure 7 bar/100 psi.
available to trap contaminants, and maximise dirt holding
FEATURES: capacity.
 Disposable Spin-On Canisters.  Filtration Rating: 32 Micron Nominal.
 Changing of filter element is quick and simple.  Maximum Working Pressure: 7 bar (100 psi).
 Cast Aluminium Head with tapped mounting holes. Not suitable for Suction Line applications.
 Easy to install.  Operating Temperature: 80°C (176°F) maximum
 1 inch BSPT threaded Ports. continuous working temperature.
 Inlet and Outlet Ports are clearly identified by flow
 Fluid Compatibility: Mineral/petroleum based hydraulic oils.
direction arrow.
 Bypass Valve in the Aluminium Head allows the flow of oil  Bypass Valve Position: In Filter Head.
to bypass the Canister if the Filter becomes blocked with  Bypass Valve Differential Cracking Pressure:
contaminant. 0,7 bar (10 psi)
 Nominal Flow Rates: As shown, cause a clean element
pressure drop of 0,3 bar (4.4 psi) with 30 centistoke
TECHNICAL DATA viscosity oil (see page 380 for more detail). The actual
flow rate will vary if the oil is of a different viscosity.
 Filter Head: Cast Aluminium.
See also page 383 for “Pressure Drop Flow Graphs”,
 Spin-On Canister Housing: pages 384 and 385 for “Warnings and Filter Selection
Painted steel casing. Pressed steel top plate. Guidelines”, and pages 386 and 387 for “Effect of
 Gasket: Nitrile (Buna N) oil resistant rubber. Temperature and Viscosity on Flow Rate and Pressure Drop”.

PART NUMBERS AND SPECIFICATIONS


REPLACEMENT
COMPLETE PORT NOMINAL MAXIMUM NOMINAL SPIN-ON
FILTER BSPP FLOW WORKING PRESSURE FILTRATION CANISTER
PART NO INCH LPM bar psi MICRON PART NO
RIF14-1 1 60 7 100 32 R14

DIMENSIONS
WIDTH PORT MOUNTING MOUNTING
CANISTER OVERALL CANISTER ACROSS THREAD HOLE HOLE WEIGHT WEIGHT WEIGHT
DIAMETER HEIGHT HEIGHT PORTS BSPT CENTRES THREADS HEAD CANISTER TOTAL
D mm H mm L mm W mm A inch X mm kg kg kg
94 205 140 116 1 63,3 3/8 - 16 0,49 0,48 0,97

MOUNTING OPTIONS
RYCO RIF14-1 Series Filter Heads can be mounted to equipment by means of Allow 15 mm (0.6”) clearance below Spin-On Canister to allow Canister to
two tapped mounting holes in head. be changed.
Filter Heads can be mounted directly between rigid pipes provided, that the pipes Instructions for changing Canister are shown on page 390.
are anchored to ensure that no undue stress is placed on the Filter Head casting.

Page 362 Q U A L I T Y F I L T E R S A N D A C C E S S O R I E S
RIF-FA Inline Spin-On Filters 3/8” Ports

Intro
Hose
RECOMMENDED FOR: TECHNICAL DATA
RYCO RIF-FA9 and RIF-FA10 Filters are designed for
 Filter Head: Cast Aluminium.
installation in mineral and petroleum based hydraulic oil
return lines.  Spin-On Canister Housing: Painted steel casing.
Z39 Canister is also zinc passivated inside and out for
RYCO RIF-FA8 and RIF-FA39 Filters are designed for extra corrosion resistance. Pressed steel top plate.
petrol and diesel fuel filtration. Not suitable for aviation
 Gasket: Nitrile (Buna N) oil resistant rubber.

Couplings
applications.
 Filtration Media: Cellulose, phenolic resin impregnated
FEATURES: and silicone treated for water resistance, extensively
 Disposable Spin-On Canisters. pleated to maximise surface area available to trap
 Changing of filter elements is quick and simple. contaminants, and maximise dirt holding capacity.
 Cast Aluminium Head with tapped mounting holes.  Maximum Working Pressure: See table below.
 Easy to install. Not suitable for Suction Line applications.
 3/8” BSPT threaded Ports.
 Operating Temperature: 80°C (176°F) maximum
 Inlet and Outlet Ports are clearly identified by a flow
continuous working temperature.
direction arrow.
 Bypass Valve Differential Cracking Pressure & Location:

Adaptors
 Filter Head dimensions are the same for all RIF-FA Series.
 Bypass Valve built into the Canister of RIF-FA9 and RIF-FA9 and RIF-FA10: 1,0 bar (14.5 psi) in Canister.
RIF-FA10 allows the flow of oil to bypass the Canister if RIF-FA8 and RIF-FA39: no Bypass Valve.
the Filter becomes blocked with contaminant.  Nominal Flow Rates: As shown below cause a clean
 RIF-FA8 and RIF-FA39 have no Bypass Valve. Spin-On element pressure drop as follows:
Canisters must be replaced at regular intervals, before with 30 centistoke viscosity oil; 0,5 bar (7.3 psi) for
clogging occurs. RIF-FA9 and RIF-FA10 (see page 380 for more detail).
The actual flow rate will vary if the oil is of a different
viscosity.

Accessories
Allow 20 mm (3/4”) clearance below Spin-On Canister to allow Canister to be changed. with petrol and diesel fuel; 0,3 bar (4.4 psi) for RIF-FA8 and
Instructions for changing Canister are shown on page 390. RIF-FA39. See also page 383, pages 384 and 385, and
pages 386 and 387 for more information.
PART NUMBERS AND SPECIFICATIONS
REPLACEMENT
COMPLETE PORT NOMINAL MAXIMUM NOMINAL SPIN-ON
FILTER BSPP FLOW WORKING PRESSURE FILTRATION CANISTER
PART NO INCH LPM bar psi MICRON PART NO
RIF-FA10 3/8 13 7 100 32 Z89A
RIF-FA9 3/8 13 7 100 32 Z9
Filters

RIF-FA8 3/8 18 5,5 80 20 Z8


RIF-FA39 3/8 18 5,5 80 15 Z39

DIMENSIONS
WIDTH PORT MOUNTING MOUNTING
COMPLETE CANISTER OVERALL CANISTER ACROSS THREAD HOLE HOLE WEIGHT WEIGHT WEIGHT
FILTER DIAMETER HEIGHT HEIGHT PORTS BSPT CENTRES THREADS HEAD CANISTER TOTAL
Technical

PART NO D mm H mm L mm W mm A inch X mm BSW kg kg kg


RIF-FA10 100 145 103 88 3/8 38,1 5/16 - 18 0,33 0,41 0,74
RIF-FA9 93 185 143 88 3/8 38,1 5/16 - 18 0,33 0,46 0,79
RIF-FA8 93 185 143 88 3/8 38,1 5/16 - 18 0,33 0,48 0,81
RIF-FA39 93 142 100 88 3/8 38,1 5/16 - 18 0,33 0,39 0,72

C O N N E C T I N G P A R T N E R S H I P S Page 363
RHF Heavy Duty Inline Filters

RECOMMENDED FOR HEAVY DUTY: TECHNICAL DATA


RYCO RHF Series Heavy Duty Inline Filters are designed
 Filter Head and Bowl: Cast Aluminium.
for installation in return lines or suction lines of both
stationary and mobile hydraulic equipment.  Gasket: Nitrile (Buna N) oil resistant rubber O Ring
between Filter Head and Bowl.
Heavy duty design, maximum working pressures up to  Filtration Ratings: 10 Micron Nominal; 25 Micron Nominal;
20 bar (290 psi) and high flow rates enable these Filters and 149 Micron Absolute.
to be used in a wide range of applications. They may also
be used for low pressure delivery applications.  Filtration Media: 10 and 25 Micron Nominal are
Cellulose, phenolic resin impregnated; 149 Micron
There are three sizes: RHF-05, RHF-10 and RHF-20; with is Stainless Steel Mesh. All are extensively pleated to
RHF-10 and RHF-20 models each available with two maximise surface area available to trap contaminants, and
different Port sizes. maximise dirt holding capacity.
In addition to standard Filter Elements, 149 Micron Stainless  Maximum Working Pressure/Vacuum:
Steel Mesh Filter Elements are available. They are especially 20 bar/290 psi in Return Line applications.
suitable for Suction Line use, as they are easier to service 635 mmHg/25 inHg Maximum Vacuum in Suction Line
than an in-tank Suction Strainer. applications. Recommended use for suction lines is Stainless
FEATURES: Steel Mesh Filter Element, Cellulose not recommended.
5.5 bar/80 psi for Return Line applications with Blocked
 All Aluminium Cast Construction. Bypass Valve.
 One Piece castings for Filter Head and Bowl.
 Operating Temperature:
 Tapped mounting holes.
80°C (176°F) maximum continuous working temperature.
 Easy to install.
 BSPP threaded Ports.  Fluid Compatibility: Mineral/petroleum based hydraulic oils.
 Inlet and Outlet Ports are clearly identified.  Bypass Valve Position: In Filter Head.
 Sealing of Filter Head and Bowl is by O Ring located in  Bypass Valve Differential Cracking Pressure:
groove in Bowl. RIF-R Series for return lines 1,0 bar/14.5 psi.
 Bypass Valve in the Aluminium Head. RIF-S Series for suction lines 0,2 bar/2.9 psi.
 Two different Bypass Valve cracking pressures are available RIF-B Series Blocked Bypass for special applications.
to suit Return Lines or Suction Lines, plus Blocked Bypass  Clogging Indicators: RGR Gauge for Return Lines. Colour
for special applications. coded Green & Red sectors for quick visual inspection.
 Drain Plug on RHF-10 and RHF-20 sizes allows Filter to be RGS Gauge calibrated with negative pressures (for Suction
drained prior to changing Filter Element. Lines) and positive pressures (for Return Lines).
 Clogging Indicators available, see page 370. RGS02 Gauge, Stainless Steel, calibrated with negative
 Tapped and Plugged Port for Clogging Indicator. pressures for Suction Lines.
Position 3 on Inlet Port is tapped (for Return Line Filters). REIR and REIS Electrical Indicators.
If required, Positions 1, 4 or 6 can also be tapped. See page 370 for more information on Clogging Indicators.
 Nominal Flow Rates: As shown, cause a clean element
pressure drop of 0,5 bar (7.3 psi) or RHF-R and 0,03 bar
(0.5 psi) for RHF-S with 30 centistoke viscosity oil (see
page 380 for more detail). The actual flow rate will vary
if the oil is of a different viscosity. See also page 383 for
“Pressure Drop Flow Graphs”, pages 384 and 385 for
“Warnings and Filter Selection Guidelines”, and pages
386 and 387 for “Effect of Temperature and Viscosity on
Flow Rate and Pressure Drop”.

MOUNTING OPTIONS
RYCO RHF Series Filters can be mounted to equipment by means of two Allow length L of Bowl clearance below Bowl to allow Filter Elements to
tapped mounting holes in head. be changed.
Filters can be mounted directly between rigid pipes, provided that the pipes Instructions for changing filter elements are shown on page 390.
are anchored to ensure that no undue stress is placed on the Head casting.

Page 364 Q U A L I T Y F I L T E R S A N D A C C E S S O R I E S
RHF Heavy Duty Inline Filters

PART NUMBERS AND SPECIFICATIONS


MAXIMUM REPLACEMENT

Intro
PORT NOMINAL WORKING NOMINAL FILTER
COMPLETE FILTER BSPP FLOW PRESSURE/VACUUM FILTRATION ELEMENT
SERIES PART NO INCH LPM MICRON PART NO
RHF-R050410 1/2 20 20 bar 290 psi 10 RHF-E0510
RHF-R050425 1/2 25 20 bar 290 psi 25 RHF-E0525
RHF-R100610 3/4 35 20 bar 290 psi 10 RHF-E1010
RHF-R100625 3/4 55 20 bar 290 psi 25 RHF-E1025
Return Filter RHF-R100810 1 35 20 bar 290 psi 10 RHF-E1010

Hose
1,0 bar Bypass RHF-R100825 1 55 20 bar 290 psi 25 RHF-E1025
RHF-R201010 1.1/4 95 20 bar 290 psi 10 RHF-E2010
RHF-R201025 1.1/4 150 20 bar 290 psi 25 RHF-E2025
RHF-R201210 1.1/2 95 20 bar 290 psi 10 RHF-E2010
RHF-R201225 1.1/2 150 20 bar 290 psi 25 RHF-E2025
RHF-S0504149 1/2 5 635 mmHg 25 inHg 149 RHF-E05149
RHF-S1006149 3/4 15 635 mmHg 25 inHg 149 RHF-E10149

Couplings
Suction Filter
RHF-S1008149 1 15 635 mmHg 25 inHg 149 RHF-E10149
0,2 bar Bypass
RHF-S2010149 1.1/4 40 635 mmHg 25 inHg 149 RHF-E20149
RHF-S2012149 1.1/2 40 635 mmHg 25 inHg 149 RHF-E20149
RHF-B0504XX 1/2 XX RHF-E05XX
RHF-B1006XX 3/4 REPLACE XX IN PART NUMBER XX RHF-E10XX
Blocked
RHF-B1008XX 1 WITH 10, 25 OR 149 MICRON XX RHF-E10XX
Bypass Filter AS REQUIRED.
RHF-B2010XX 1.1/4 XX RHF-E20XX
RHF-B2012XX 1.1/2 XX RHF-E20XX

Adaptors
DIMENSIONS

Accessories
Filters

WIDTH PORT PORT HEAD MOUNTING MOUNTING WEIGHT


CASTING BOWL OVERALL BOWL ACROSS THREAD CENTRE TOP TO HOLE HOLE FILTER WEIGHT
Technical

SIZE DIAMETER HEIGHT HEIGHT PORTS BSPP TO TOP GASKET CENTRES THREADS ELEMENT TOTAL
D mm H mm L mm W mm A inch C mm Z mm X mm kg kg
RHF-05 66 149 105 88 1/2 21 44 38 M8 x 1,25 0,12 0,9
RHF-10 88 185 135 114 3/4 or 1 23 50 44 M8 x 1,25 0,15 1,5
RHF-20 119 305 240 142 1.1/4 or 1.1/2 31 65 57 M10 x 1,5 0,37 3,5

H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 365
RTI and RFI Tank Top Filters

RTI SERIES RFI SERIES

RECOMMENDED FOR: TECHNICAL DATA


RYCO RTI and RFI Series Tank Top Filters are designed
 Main Body Housing and Top Cover Plate:
for Return Line installation on the top of hydraulic oil
Cast Aluminium.
reservoirs on earth moving, construction, agricultural
and industrial equipment. They are compact and easy to  Gaskets:
mount, and only a small part of the Filter projects above 1. Nitrile (Buna N) oil resistant rubber O Ring between
the top of the reservoir. The Filter Element is replaceable Main Body Housing and Top Cover Plate.
by removing the Top Cover Plate. 2. RTI Series: O Ring supplied for seal between Main Body
RTI Tank Immersed Series has Inlet Port above the top of the tank. Housing and Tank.
RFI Series: Cork Gasket supplied for seal between Main
RFI Fully Immersed Series has Inlet Port below the top of the tank.
Body Housing and Tank.
FEATURES:  Filtration Media: Cellulose, phenolic resin impregnated;
 All Aluminium Cast Construction. extensively pleated to maximise surface area available to
 One-Piece casting for Main Body Housing. trap contaminants, and maximise dirt holding capacity.
 Cast Top Cover Plate.  Filtration Ratings:
 Maximum Working Pressure 10 bar (150 psi) all sizes. 10 Micron Nominal, and 25 Micron Nominal.
 Inlet Port (BSPP) is at side of Filter.  Maximum Working Pressure:
NOTE: RTI-R10 has two Inlet ports. 10 bar/150 psi in Return Line applications.
Both can be used, otherwise one must be plugged - plug Not suitable for Suction Line applications.
not supplied.
 Operating Temperature: 80°C (176°F) maximum
 Outlet Port (BSPP) is at bottom of Filter.
continuous working temperature.
 Easy installation of RYCO RD Series Diffuser onto Outlet
Port, see page 374.  Fluid Compatibility:
 Outlet Port can be extended below the level of the oil, to Mineral/petroleum based hydraulic oils.
reduce foaming and aeration.  Bypass Valve Position: In Filter Cartridge.
 O Ring seals Top Cover Plate to Main Body Housing.  Bypass Valve Differential Cracking Pressure:
 Bypass Valve built into the Filter Element. 1,0 bar/14.5 psi.
 Flow of oil bypasses the Filter Element if the Filter  Clogging Indicators: RGR Gauge for Return lines. Colour
becomes blocked with contaminant. coded Green & Red sectors for quick visual inspection.
 Permanent magnet bonded to bottom of Top Cover Plate REIR Electrical Indicators.
to catch coarse ferrous particles. See page 370 for more information on Clogging Indicators.
 Gauge Port tapped into Top Cover Plate.
 Nominal Flow Rates: As shown, cause a clean element
 Clogging Indicators available, see page 370.
pressure drop of 0,5 bar (7.3 psi) with 30 centistoke
 Supplied with Gasket to seal Filter to Tank.
viscosity oil (see page 380 for more detail). The actual
 RTI Series have O Ring located in groove in mounting
flow rate will vary if the oil is of a different viscosity.
flange, to seal filter housing to reservoir.
See also page 383 for “Pressure Drop Flow Graphs”,
 RFI Series have Cork Gasket, to seal filter housing to
pages 384 and 385 for “Warnings and Filter Selection
reservoir. Guidelines”, and pages 385 and 386 for “Effect of
Temperature and Viscosity on Flow Rate and Pressure Drop”.

RTI RFI
MOUNTING OPTIONS
RYCO RTI and RFI Series Filters are mounted in the top of the reservoir.
A circular hole is cut in the reservoir. Mounting bolt holes are drilled (and
tapped if required) and the Filter Housing is bolted in place.
The Filters can be mounted inline between rigid pipes, provided that the pipes
are anchored to ensure that no undue stress is placed on the Housing casting,
and the housing is supported.
Instructions for changing Filter Element are shown on page 390.

Page 366 Q U A L I T Y F I L T E R S A N D A C C E S S O R I E S
RTI and RFI Tank Top Filters

PART NUMBER AND SPECIFICATIONS


REPLACEMENT
COMPLETE PORT NOMINAL MAXIMUM NOMINAL FILTER
FILTER BSPP FLOW WORKING PRESSURE FILTRATION ELEMENT

Intro
PART NO INCH LPM BAR psi MICRON PART NO
RTI-R0410 1/2 10 10 150 10 RTI-E0410
RTI-R0425 1/2 20 10 150 25 RTI-E0425
RTI-R0610 3/4 25 10 150 10 RTI-E0610
RTI-R0625 3/4 50 10 150 25 RTI-E0625
RTI-R0810 1 INLET 3/4 OUTLET 40 10 150 10 RTI-E0810
RTI-R0825 1 INLET 3/4 OUTLET 65 10 150 25 RTI-E0825
RTI-R1010* 1.1/4* 90 10 150 10 RTI-E1010

Hose
RTI-R1025* 1.1/4* 110 10 150 25 RTI-E1025

RFI-R0410 1/2 10 10 150 10 RFI-E0410


RFI-R0425 1/2 20 10 150 25 RFI-E0425
RFI-R0610 3/4 25 10 150 10 RFI-E0610
RFI-R0625 3/4 50 10 150 25 RFI-E0625
RFI-R0810 1 40 10 150 10 RFI-E0810
RFI-R0825 1 65 10 150 25 RFI-E0825

Couplings
RFI-R1010 1.1/4 90 10 150 10 RFI-E1010
RFI-R1025 1.1/4 110 10 150 25 RFI-E1025
* NOTE: RTI-R10 has two Inlet Ports. Both can be used, otherwise one must be plugged - plug not supplied.
NOTE: RTI-E and RFI-E Filter Elements are interchangeable (except RTI-E1010, RTI-E1025, RFI-E1010 and RFI-E1025).
NOTE: RTI-R08 has 1 inch BSPP Inlet Port and 3/4 inch BSPP Outlet Port.

DIMENSIONS MOUNTING
HOLES

Adaptors
RTI SERIES RFI SERIES
RTI & RFI

Accessories
Filters

RYCO PORT INTO WIDTH PORT HEAD MOUNTING DIMENSIONS WEIGHT


FILTER THREAD BOWL TANK PORT PORT TO CENTRE TOP TO APERTURE HOLE HOLE FILTER WEIGHT
SERIES BSPP DIAMETER HEIGHT HEIGHT CENTRE TO TOP GASKET DIAMETER CIRCLE DIAMETER ELEMENT TOTAL
A inch E mm L mm D mm W mm C mm Z mm B mm X mm N mm kg kg
RTI-R04 1/2 63 78 13 51 30 55 66 90 6,6 x 2 0,10 0,72
RTI-R06 3/4 85 90 13 70 42 75 89 114 8,2 x 2 0,16 1,42
Technical

RTI-R08 1 IN 3/4 OUT 85 125 13 70 42 75 89 114 8,2 x 2 0,22 1,70


RTI-R10 1.1/4 122 232 19 89 55 99 130 175 10,5 x 4 0,57 4,20

RFI-R04 1/2 75 106 35 49 92 20 81 100 7,0 x 2 0,10 0,73


RFI-R06 3/4 94 118 50 61 92 24 110 126 9,0 x 2 0,16 1,10
RFI-R08 1 94 159 52 61 134 24 110 126 9,0 x 2 0,22 1,33
RFI-R10 1.1/4 125 246 56 83 217 28 150 175 9,0 x 4 0,57 3,55

C O N N E C T I N G P A R T N E R S H I P S Page 367
RCF Combination Filters

RECOMMENDED FOR: TECHNICAL DATA (CONTINUED)


RYCO RCF Series Combination Filters are designed
 Filtration Media:
for installation in both stationary and mobile industrial
10 and 25 Micron Nominal are Cellulose, phenolic resin
hydraulic equipment, and are suited to large systems.
impregnated; 149 Micron is Stainless Steel Mesh. All are
With 20 bar (290 psi) maximum working pressure; high extensively pleated to maximise surface area available to
flow rates; optional use of either, or both Inlet Ports; trap contaminants and maximise dirt holding capacity.
mounting options of either tank top or inline; 10, 25 and
149 Micron Cartridges for Return Line or Suction Line use;  Filtration Ratings:
RCF Filters combine the advantages of RHF Heavy Duty 10 Micron Nominal, 25 Micron Nominal; and 149 Micron
Absolute. 149 Micron not available in RCF-SP04149 size.
and RTI Tank Top into a single Filter Range.
 Maximum Working Pressure/Vacuum:
FEATURES: 20 bar/290 psi in Return Line applications.
 All Aluminium Cast Construction. 635 mmHg/25 inHg Maximum Vacuum in Suction Line
 One-Piece casting for Main Body Housing. applications. Recommended use for Suction Lines is
 Cast Top Cover Plate. Stainless Steel Mesh Cartridges, Cellulose is not recommended.
 BSPP Ports up to 1.1/2”.  Operating Temperature:
 SAE Code 61 Ports for 2.1/2” size (with UNC Bolt Holes). 80°C (176°F) maximum continuous working temperature.
 Two Inlet Ports at side of Filter housing (both can be used,  Fluid Compatibility:
otherwise one must be plugged - plug not supplied). Mineral/petroleum based hydraulic oils.
 Outlet Port is at bottom of Filter.  Bypass Valve Position: attached to Top Cover Plate;
 Easy installation of RYCO RD Series Diffuser, see page 374. except RCF-04 size has Bypass Valve in Cartridge.
 Outlet Port can be extended below the level of the oil, to
 Bypass Valve Differential Cracking Pressure:
reduce foaming and aeration.
RHF-R Series for Return Lines 1,0 bar/14.5 psi.
 Two different Bypass Valve cracking pressures are available
RCF-S Series for Suction Lines 0,2 bar/2.9 psi.
to suit Return Line or Suction Lines, except RCF-04 size
only available as Return Line Filter.  Clogging Indicators:
 Permanent magnet bonded to bottom of Top Cover Plate RGR Gauge for Return Lines. Colour coded Green & Red
to catch coarse ferrous particles. sectors for quick visual inspection.
 Gauge Port tapped into Top Cover Plate. RGS Gauge, calibrated with negative pressures (for
Suction Lines) and positive pressures (for Return Lines).
 Clogging Indicators available, see page 370.
RGS02 Gauge, Stainless Steel, calibrated with negative
pressures for Suction Lines.
REIR and REIS Electrical Indicators.
See page 370 for more information on Clogging Indicators.
TECHNICAL DATA  Nominal Flow Rates: As shown, cause a clean element
 Main Body Housing and Top Cover Plate: pressure drop of 0,5 bar (7.3 psi) for RCF-R and 0,03 bar
Cast Aluminium. (0.5 psi) for RCF-S with 30 centistoke viscosity oil
 Gaskets: (see page 380 for more detail). The actual flow rate will
1. Nitrile (Buna N) oil resistant rubber O Ring between vary if the oil is of different viscosity. See also page 383
Main Body Housing and Top Cover Plate. for “Pressure Drop Flow Graphs”, pages 384 and 385 for
2. Cork Gasket supplied for seal between Main Body “Warnings and Filter Selection Guidelines”, and pages
Housing and Tank. 386 and 387 for “Effect of Temperature and Viscosity on
Flow Rate and Pressure Drop”.

MOUNTING OPTIONS
RYCO RCF Series Filters can be mounted in the top of the reservoir. A circular RCF Filters can be mounted inline directly between rigid pipes, provided that
hole is cut in the reservoir. Mounting bolt holes are drilled (and tapped if the pipes are anchored to ensure that no undue stress is placed on the Filter
preferred) and the Filter Housing is bolted in place. housing, and the Housing is supported.
See page 390 for instructions on changing Filter Elements.

Page 368 Q U A L I T Y F I L T E R S A N D A C C E S S O R I E S
RCF Combination Filters

PART NUMBERS AND SPECIFICATIONS


MAXIMUM REPLACEMENT

Intro
PORT NOMINAL WORKING NOMINAL FILTER
COMPLETE FILTER BSPP FLOW PRESSURE/VACUUM FILTRATION ELEMENT
SERIES PART NO INCH LPM MICRON PART NO
RCF-RP0410 1/2 BSPP 10 20 bar 290 psi 10 RCF-E0410
RCF-RP0425 1/2 BSPP 20 20 bar 290 psi 25 RCF-E0425
RCF-RP0610 3/4 BSPP 25 20 bar 290 psi 10 RCF-E0610
RCF-RP0625 3/4 BSPP 45 20 bar 290 psi 25 RCF-E0625
Return Filter RCF-RP0810 1 BSPP 45 20 bar 290 psi 10 RCF-E0810
1,0 bar Bypass RCF-RP0825 1 BSPP 80 20 bar 290 psi 25 RCF-E0825

Hose
RCF-RP1210 1.1/2 BSPP 100 20 bar 290 psi 10 RCF-E1210
RCF-RP1225 1.1/2 BSPP 120 20 bar 290 psi 25 RCF-E1225
RCF-RC2010 2.1/2 CD61 400 20 bar 290 psi 10 RCF-E2010
RCF-RC2025 2.1/2 CD61 540 20 bar 290 psi 25 RCF-E2025
RCF-SP06149 3/4 BSPP 15 635 mmHg 25 inHg 149 RCF-E06149
Suction Filter RCF-SP08149 1 BSPP 30 635 mmHg 25 inHg 149 RCF-E08149
0,2 bar Bypass RCF-SP12149 1.1/2 BSPP 60 635 mmHg 25 inHg 149 RCF-E12149
RCF-SP20149 2.1/2 CD61 100 635 mmHg 25 in Hg 149 RCF-E20149

Couplings
DIMENSIONS

Adaptors
Accessories
RYCO INTO WIDTH PORT HEAD MOUNTING DIMENSIONS
FILTER TANK PORT PORT TO CENTRE TOP TO FLANGE APERTURE HOLE HOLE WEIGHT WEIGHT
SERIES PORT HEIGHT HEIGHT CENTRE TO TOP GASKET DIAMETER DIAMETER CIRCLE DIAMETER ELEMENT TOTAL
A inch L mm D mm W mm C mm Z mm E mm mm X mm N mm kg kg
Filters

RCF-04 1/2 BSPP 73 26 51 34 53 82 84 95 6,6 x 4 OFF 0,10 0,82


RCF-06 3/4 BSPP 99 26 57 44 78 121 123 138 6,6 x 4 OFF 0,16 2,06
RCF-08 1 BSPP 143 52 73 65 105 135 137 152 6,6 x 4 OFF 0,22 3,60
RCF-12 1.1/2 BSPP 212 73 88 72 126 161 163 180 8,2 x 4 OFF 0,49 6,40
RCF-20 2.1/2 CD61 222 87 120 93 168 234 237 275 10,2 x 4 OFF 0,92 14,40
Technical

H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 369
RG & REI Clogging Indicators

RGS02 Rubber weather


cover removed

RGR RGS REI

RECOMMENDED FOR:
RYCO Clogging Indicators are designed for use with RYCO RIF-10, RIF-12, RIF-06, RHF, RTI, RFI and RCF Series Filters. They
indicate the flow restriction across the Filter and allow quick visual inspection of the need to change the Filter Element, before it
becomes clogged and the Bypass Valve opens, to avoid the risk of Element damage or collapse.
Without a Clogging Indicator, it is not possible to visually determine if the Bypass Valve is open or closed. If the Bypass Valve is open,
the flow of oil bypasses the Filter Element. The oil is not being filtered, and the hydraulic system is not being protected by the Filter.

SPECIFICATIONS: GAUGES SPECIFICATIONS: ELECTRICAL INDICATORS


Part No RGR-40 Return Line Gauge Part No REIR Return Line Electrical Indicator
Mounted in a Gauge Port on the Inlet Port of Return Line
REIR Electrical Indicators are mounted in a Gauge Port
Inline Filter Heads*, or the Top Cover Plate of RTI/RFI Tank
on the Inlet Port of Return Line Inline Filter Heads* and
Top and RCF-R Combination Filters, to indicate the flow
the Top Cover Plate of RTI/RFI Tank Top Filters and RCF-R
restriction.
Combination Filters. They are designed to operate a
When the needle is in the GREEN zone, the flow restriction warning buzzer or light when the flow restriction reaches
is less than 1,0 bar (14.5 psi) and the Bypass Valve is closed. 1,0 bar (14.5 psi), or other preset value.
All flow is filtered through the Element.
When the needle is in the RED zone, the Bypass Valve is Part No REIS Suction Line Electrical Indicator
open and the flow is not filtered. REIS Electrical Indicators are mounted in a Gauge Port on
Filter Elements require replacing before the needle enters the Outlet Port of Suction Line In Line Filter Heads* and
the RED zone. the Top Cover Plate of RCF-S Combination Filters. They are
designed to operate a warning buzzer or light when the
Part No RGS-40 Suction Line Gauge flow restriction reaches -0,2 bar (-5.9 inHg), or other
Mounted in a Gauge Port on the Outlet Port of Suction Line preset value.
Inline Filter Heads* and the Top Cover Plate of RCF-S
Combination Filters, to indicate the flow restriction.
The Gauge shows negative pressure readings. When the TECHNICAL DATA
needle indicates -0,2 bar (-5.9 inHg) or beyond, the Bypass
Valve is open and the flow is not being filtered.  Electrical Micro Switch:
Maximum 3A-250V AC.
Filter Elements require replacing before the needle reaches
-0,2 bar (-5.9 inHg).  Operating Temperature:
85°C (185°F) maximum continuous working temperature.
Part No RGS02-50 - Stainless Steel, Glycerine filled,  Test Pressure:
50mm Suction Line Gauge 10 bar/150 psi.
Mounted in a Gauge Port on the Outlet Port of Suction Line  Maximum Working Pressure Range:
Inline Filter Heads*# and the Top Cover Plate of RCF-S REIR can be adjusted via screw to trigger at pressures
Combination Filters, to indicate the flow restriction. from 0,5 to 2,0 bar (7.3 to 29 psi).
The Gauge shows negative pressure readings. When the REIS can be adjusted via screw to trigger at pressures
needle indicates -0,2 bar (-5.9 inHg) or beyond, the Bypass from -0,15 to -0,4 bar (-2.2 to -5.8 psi).
Valve is open and the flow is not being filtered.
Filter Elements require replacing before the needle reaches
-0,2 bar (-5.9 inHg).

*NOTE: Not suitable for use with RIF14-1, RIF-FA Series, RIF15.
# NOTE: Requires the use of S72N-0202 with RIF-SH10 filter head.

Page 370 Q U A L I T Y F I L T E R S A N D A C C E S S O R I E S
RIF15 Inline Spin-On Water Trap Filter

Intro
Hose
RECOMMENDED FOR: TECHNICAL DATA
RYCO RIF15 Filters are designed for installation on petrol,  Filter Head:
kerosene, and diesel fuel storage tanks, with gravity feed Cast Aluminium.
or pressure to 7 bar (100 psi), to remove solid particles and
 Spin-On Canister Housing:
water from the fuel. Contact RYCO Hydraulics Technical Painted steel casing. Pressed steel top plate.
Department for suitability with Ethanol Blend Fuels.
 Gasket:
Not suitable for aviation applications.
Nitrile (Buna N) rubber; resistant to petrol, kerosene and

Couplings
FEATURES: diesel fuel.
 Disposable Spin-On Canister.  Filtration Media:
 Changing of Filter Element is quick and simple. Cellulose, phenolic resin impregnated, and silicone treated
 Extremely fine Filter, silicone treated to resist water; for water resistance; extensively pleated to maximise
removes dirt, rust, grit and water. surface area available to trap contaminants, and maximise
 Cartridge has tap at bottom to enable trapped water to be dirt holding capacity.
manually drained off at regular intervals.  Filtration Rating:
 Cast Aluminium Head with tapped mounting holes. 15 Micron Nominal.
 Easy to install.  Maximum Working Pressure:

Adaptors
 1” BSPT threaded Ports. 7 bar (100 psi). Not suitable for Suction Line applications.
 Inlet and Outlet Ports are clearly identified by a flow  Operating Temperature:
direction arrow. 80°C (176°F) maximum continuous working temperature.
 Bypass Valve is not fitted to RIF15 Filters.
 Fluid Compatibility:
 Flow of fluid through the Filter will slow as the Canister traps
Petrol, kerosene and diesel fuels. Contact RYCO Hydraulics
contaminants. Before the flow becomes too slow, the Canister
Technical Department for suitability with Ethanol Blend Fuels.
should be drained of trapped water via the tap (turn off
flow to the filter before draining). Slow flow of fuel after  Nominal Flow Rates:
draining the trapped water indicates that the Canister has At ambient temperature of 20°C (68°F), petrol and kerosene

Accessories
become blocked by contaminants and must be replaced. have viscosity of less than 1 centistoke; and diesel fuel has
Spin-On Canister must be replaced at maximum intervals of viscosity of less than 4 centistokes. Due to these low viscosities,
twelve months, or earlier if it has become blocked. nominal flow rate is not significantly affected by temperature
except at large variance to 20°C (68°F). See pages 384 and
385 for “Warnings and Filter Selection Guidelines”.
PART NUMBER AND SPECIFICATIONS
REPLACEMENT
COMPLETE PORT NOMINAL MAXIMUM NOMINAL SPIN-ON
FILTER BSPT FLOW WORKING PRESSURE FILTRATION CANISTER
Filters

PART NO INCH LPM BAR psi MICRON PART NO


RIF15 1 60 7 100 15 R15

DIMENSIONS
WIDTH PORT MOUNTING MOUNTING
CANISTER OVERALL CANISTER ACROSS THREAD HOLE HOLE WEIGHT WEIGHT WEIGHT
DIAMETER HEIGHT HEIGHT PORTS BSPT CENTRES THREADS HEAD CANISTER TOTAL
D mm H mm l mm W mm A inch X mm BSW kg kg kg
Technical

94 220 160 116 1 63,5 3/8 - 16 0,47 0,52 0,99

MOUNTING OPTIONS
RYCO RIF15 Series Filter Heads can be mounted to equipment by means of two Allow 15 mm clearance below Spin-On Canister to allow Canister to be changed.
tapped mounting holes in head. Instructions for changing Canister are shown on page 390.
Filter Heads can be mounted directly between rigid pipes, provided that the pipes
are anchored to ensure that no undue stress is placed on the Filter Head casting.

C O N N E C T I N G P A R T N E R S H I P S Page 371
RLG & RLGT Level and Temperature Gauges

RECOMMENDED FOR: TECHNICAL DATA


RYCO RLG & RLGT Series Level Gauges are designed for  Sight Glass:
installation on the outside of the oil reservoir. RLG Series Shatter resistant clear polycarbonate.
are Level Gauge, RLGT Series are Level Gauge with
 Shroud:
Thermometer to reading 80°C and 180°F.
RLG03, RLGT03 RLG05 & RLGT05: Diecast aluminium.
Suitable for use on non-pressurised tanks only.
RLG10 & RLGT10: Anodised aluminium
Note: Due to aluminium shroud that has potential to
spark if struck by steel, RLG and RLGT are not suitable for  Seals:
use in underground coal mines. Nitrile (Buna N) O Rings and flat washers.
 Thermometer:
FEATURES: (RLGT Series only) dual scale to 80°C and 180°F.
 Three sizes: Alcohol filled bulb type.
76, 127 and 254 mm bolt centres.  Operating Temperature:
(3 inch, 5 inch and 10 inch). 80°C (176°F) maximum continuous working temperature.
 Aluminium shroud protects the sight glass.  Fluid Compatibility:
 O Ring type construction. Mineral/petroleum based hydraulic oils.
 Recommended Bolt Torque: 3 Nm (2 ft.lbf)

DIMENSIONS

PART NUMBERS AND DIMENSIONS


LENGTH
RLG SERIES RLGT SERIES BOLT CENTRE BOLT CENTRE LENGTH OVERALL SIGHT GAUGE WEIGHT
PART NO PART NO A mm A inch F mm B mm kg
RLG-03 RLGT-03 76 3 111 34 0,17
RLG-05 RLGT-05 127 5 162 89 0,19
RLG-10 RLGT-10 254 10 289 203 0,40

MOUNTING OPTIONS & MOUNTING INSTRUCTIONS


RYCO RLG and RLGT Series Level Gauges are supplied with M12 bolts If bolting through the wall, bolt clearance holes of 13 mm (0.51”) diameter
and nuts. should be drilled. Maximum thickness of wall 8 mm (0.31”).
They can be bolted through the tank wall using the nuts supplied, or can be If tapping, threaded holes must be square to mounting face.
mounted on holes tapped in the reservoir wall. If the reservoir wall is not thick Tolerance on bolt hole centres: +0,5 mm, -0,2 mm (+0.02”, -0.01”).
enough to allow tapping, the nuts can be welded in position on the inside
wall of the reservoir.

Page 372 Q U A L I T Y F I L T E R S A N D A C C E S S O R I E S
RSCN Suction Strainers

Intro
Hose
RECOMMENDED FOR: TECHNICAL DATA (CONTINUED)
RYCO RSCN Series Suction Strainers are designed to be
 Fluid Compatibility:
installed on the Suction Line, inside the oil reservoir, below
Mineral/petroleum based hydraulic oils, may also be used
the level of oil; to protect the pump from large particle
with lubricants and coolants.
contamination.
 Nominal Flow Rates:
FEATURES: Nominal flow rates shown below are for 30 centistoke

Couplings
viscosity oil, and include a factor to allow for normal
 Sturdy, all metal construction, continuous epoxy bonded.
viscosity changes due to temperature changes, and for
 Filtration 149 Micron (100 Mesh Size).
normal flow restriction due to clogging between service
 Stainless steel mesh can be cleaned.
intervals. Normal selection is to match nominal flow
 BSPP threads.
rate of strainer with pump flow rate. However, if regular
 No Bypass Valve. Flow to pump will stop if Strainer
very cold starts at below 0°C (32°F) are expected, or if
becomes clogged. extended service intervals are required, or if oil of more
TECHNICAL DATA than 30 centistoke viscosity at normal system operating
temperature is used; a larger size RSCN Suction Strainer
 Filtration Media: should be specified. See pages 386 and 387 for “Effect of
Stainless Steel woven mesh, extensively pleated to maximise

Adaptors
Temperature and Viscosity on Flow Rate an Pressure Drop”.
surface area thus maximising dirt holding capacity.
 Filtration Rating: 149 Micron Absolute.
 Threaded Cap: Aluminium.
 End Cap: Plated steel.
 Centre Tube: Plated steel.
 Operating Temperature:
80°C (176°F) maximum continuous working temperature.

Accessories
PART NUMBERS, SPECIFICATIONS AND DIMENSIONS
PART NOMINAL PORT OVERALL SCREEEN
NUMBER FLOW BSPP LENGTH LENGTH DIAMETER AREA WEIGHT
PART NO LPM A inch B mm L mm D mm sq. cm kg
RSCN-01202 12 1/4 78 90 46 187 0,10
RSCN-01203 12 3/8 78 90 46 187 0,10
Filters

RSCN-02004 20 1/2 93 105 46 226 0,10


RSCN-02806 28 3/4 97 109 64 406 0,20
RSCN-04008 40 1 127 139 64 542 0,20
RSCN-06010 60 1.1/4 127 139 86 929 0,30
RSCN-08012 80 1.1/2 154 168 86 1161 0,35
RSCN-12012 120 1.1/2 188 200 86 1393 0,40
RSCN-16016 160 2 223 235 100 1806 0,55
RSCN-20016 200 2 248 260 100 2032 0,60
RSCN-30020 300 2.1/2 196 211 150 2787 0,85
Technical

RSCN-40024 400 3 257 272 150 3677 1,00


RSCN-60024 600 3 330 345 150 4838 1,25

MOUNTING INSTRUCTIONS
RYCO RSCN Series Suction Strainers are installed inside the oil reservoir, reservoir to the oil return line, to allow the oil to cool, settle and de-aerate as
below the level of the oil. They should be installed at the opposite end of the much as possible before it returns to the pump.

H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 373
RD Diffusers

RECOMMENDED FOR: TECHNICAL DATA


RYCO RD Series Diffusers are designed to be installed
 Threaded Cap: Diecast aluminium.
on the return line, inside the oil reservoir, below the level
of the oil. They minimise turbulence and foaming of the  End Cap: Plated steel.
oil and help to reduce reservoir noise. They can prevent  Baffle Tubes: Plated steel.
cavitation caused by flow disturbance at the pump inlet.  Operating Temperature:
The discharge velocity is reduced in two stages; as the 85°C (185°F) maximum continuous working temperature.
oil passes through the holes in the inner baffle tube,  Fluid Compatibility:
and then the holes in the outer baffle tube located 180° Mineral/petroleum based hydraulic oils, may also be used
opposite the inner baffle tube holes. with lubricants and coolants.
FEATURES:  Nominal Flow Rates:
Flow rates shown below are for 30 centistoke viscosity
 Sturdy, all metal construction, continuous epoxy bonded.
oil. If oil of other than 30 centistoke viscosity is used,
 BSPP threads.
flow rates will vary. See pages 386 and 387 for “Effect
of Temperature and Viscosity on Flow Rate and Pressure
Drop”.
 Pressure Drop:
At Flow rates shown below, for 30 centistoke viscosity oil
is, 0,03 to 0,04 bar (0.44 to 0.58 psi).

PART NUMBERS, SPECIFICATIONS AND DIMENSIONS


PART PORT NOMINAL OVERALL
NUMBER BSPP FLOW LENGTH LENGTH DIAMETER WEIGHT
PART NO A inch LPM B mm L mm D mm kg
RD-06 3/4 50 105 120 64 0,34
RD-08 1 100 110 125 86 0,38
RD-12 1.1/2 200 160 175 86 0,50
RD-16 2 400 185 200 100 0,70

MOUNTING INSTRUCTIONS
RYCO RD Series Diffusers are installed inside the oil reservoir, below the level the pump. The holes in the outer baffle tube must discharge downwards; or
of the oil and preferably in the lower third of the reservoir. They should be if installed vertically, the discharge holes must face the opposite direction to
installed at the opposite end of the reservoir to the oil suction line, to allow the suction line.
the oil to cool, settle and de-aerate as much as possible before it returns to

Page 374 Q U A L I T Y F I L T E R S A N D A C C E S S O R I E S
R60 and R300 Air Breather Filters

Intro
R350-02 R350-06 R355-06 R60 R362 R356/R358

Hose
RECOMMENDED FOR: TECHNICAL DATA

Couplings
RYCO R60 Series Air Breathers and R300 Series Air Five Series, two with replaceable elements.
Breather Filters are designed for installation on the oil
reservoir, to filter contaminants from the air as it leaves 1. R350 Standard Air Breather.
and enters the reservoir due to changes in oil level as the 2. R355 Pressurised Air Breather, complete with
system operates. 0,34 bar (5 psi) relief valve. Pressurised reservoirs can
reduce the risk of oil contamination and can assist
FEATURES: feed of oil to suction side of pump.
 Sturdy, metal construction. 3. R60 Domed Air Breather.
 Nominal air filtration ratings of 10, 27, 40 and 149 Micron 4. R362 Standard Pleated Element Air Breather.

Adaptors
depending on model. 10 and 27 Micron elements are 5. R356 & R358 High Volume Pleated Element
cellulose, 40 and 149 Micron elements are foam plastic. Air Breather.
 BSP threads, except R67 which is UNO.

PART NUMBERS, SPECIFICATIONS AND DIMENSIONS


PART NOMINAL DIS- OVERALL REPLACEMENT
NUMBER THREAD FILTRATION PLACEMENT DIAMETER HEIGHT CLEARANCE A/F HEX WEIGHT ELEMENT

Accessories
PART NO A inch MICRON LPM D mm B mm C mm mm kg PART NO
R350-0210 1/4 BSPP 10 90 46 63 8 25 0,11
R350-0240 1/4 BSPP 40 150 46 63 8 25 0,11
R350-0610 3/4 BSPP 10 400 77 75 10 30 0,25
R350-0640 3/4 BSPP 40 720 77 75 10 30 0,25
R355-0240 1/4 BSPP 40 150 46 63 8 25 0,13
R355-0610 3/4 BSPP 10 400 77 75 10 30 0,25
R355-0640 3/4 BSPP 40 720 77 75 10 30 0,25
R64 1/4 BSPT 149 150 63 56 12 17,6 0,10
R62 3/8 BSPT 149 150 63 56 11 17,6 0,10
Filters

R61 1/2 BSPT 149 150 63 62 13 22,3 0,13


R60 3/4 BSPT 149 150 63 62 17 27 0,16
R67 3/4 UNO 149 150 63 53 13 22,3 0,12
R362-12 3/4 BSPT 27 1000 96 95 13 35 0,30 A245
R362-16 1 BSPT 27 1000 96 100 14 35 0,33 A245
R356-12 3/4 BSPT 27 1500 137 150 13 35 0,63 A5
R356-16 1 BSPT 27 1500 137 155 14 35 0,64 A5
R356-20 1.1/4 BSPT 27 1500 137 155 14 44,5 0,72 A5
R356-24 1.1/2 BSPT 27 1500 137 160 14 50,8 0,77 A5
Technical

R356-32 2 BSPT 27 1500 137 160 17 61,4 0,83 A5


R358-40 2.1/2 BSPP 10 4000 185 190 15 80 1,30 E358-40

MOUNTING OPTIONS
RYCO Air Breathers are installed on the top of the oil reservoir. BSPT threaded should be installed with thread tape or thread sealant.
BSPP threaded should be installed with RL2I Bonded Seal.

H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 375
RFSB Filler Cap/Strainer/Air Breathers

RFSB-05 & RFSB-25 RFSB-25BM

RFSB-25

RFSB-05 RFSB-25BM

RECOMMENDED FOR:
RYCO RFSB Series Filler Cap/Strainer/Air Breathers are  Two mounting styles:
designed for installation on unpressurised oil reservoirs. 1. Round flange/screws for mounting on top of reservoir
2. Square flange/bolts & nuts for mounting on side
RYCO RFSB-P Series are available for pressurised tanks,
of reservoir.
complete with 0,34 bar (5 psi) relief valve. Pressurised  Gasket and mounting hardware supplied.
reservoirs can reduce the risk of oil contamination and can  Security Chain on Filler Cap. (RFSB-25)
assist feed of oil to suction side of pump.  Strainer basket can be removed for cleaning by removing
Filler Cap/Strainer/Air Breathers perform three functions: the mounting screws.
1. The Filler Cap, with its quarter turn to release bayonet TECHNICAL DATA
attachment, allows quick access to add oil to the reservoir.
 Cap: Chrome plated steel.
2. The mesh Strainer basket prevents large particles from
 Basket: Plated Steel woven mesh.
entering the reservoir.
 Flange/bayonet mount: Plated steel.
3. The Breather filters air as it leaves and enters the
 Air Filtration Media:
reservoir, to compensate for changes in oil level as the
system operates. 40 Micron: foam plastic.
10 Micron: cellulose, resin impregnated.
FEATURES:  Gasket: Cork.
 Sturdy, all metal construction.  Screws: Plated steel.
 Nominal air filtration ratings of 10 and 40 Micron
 Nuts and Bolts: Black steel.
depending on model.
 Security Chain: Plated steel.

PART NUMBERS, SPECIFICATIONS AND DIMENSIONS


PART MOUNTING NOMINAL DIS- DIAMETER INSTALLED STRAINER STRAINER
NUMBER HOLES FILTRATION PLACEMENT OF CAP HEIGHT DEPTH DIAMETER WEIGHT
PART NO MICRON LPM A mm B mm C mm D mm kg
RFSB-0510 3 x PCD 41,3 10 90 46 49 65 28 0,10
RFSB-0540 3 x PCD 41,3 40 150 46 49 65 28 0,10
RFSB-2510 6 x PCD 71,5 10 400 77 62 91 48 0,29
RFSB-2540 6 x PCD 71,5 40 720 77 62 91 48 0,29
RFSB-2510P 6 x PCD 71,5 10 400 77 62 91 48 0,33
RFSB-2540P 6 x PCD 71,5 40 720 77 62 91 48 0,33
RFSB-2510BM 6 x 101, 6SQ 10 400 77 175 x 100 91 48 0,76
RFSB-2540BM 6 x 101, 6SQ 40 720 77 175 x 100 91 48 0,76

RFSB-05 RFSB-25 RFSB-25BM

MOUNTING OPTIONS & MOUNTING INSTRUCTIONS


RYCO RFSB-05 and RFSB-25 Series Filler Cap/Strainer/Air Breathers are RYCO RFSB-25BM Series: are installed on the vertical side of the
installed on the top of the oil reservoir. oil reservoir.
RFSB-05 Series: Cut hole of 29 mm (1.142”) diameter. Drill mounting holes Cut hole 75 mm wide x 105 mm high (2.95” x 4.13”).
3 off 3,8 mm (0.15”) diameter on 41,3 mm (1.626”) P.C.D. Drill mounting holes 6 off 7,0 mm (0.28”) diameter as shown in diagram.
RFSB-25 Series: Cut hole of 50 mm (1.97”) diameter. Drill mounting holes
6 off 3,8 mm (0.15”) diameter on 71,5 mm (2.815”) P.C.D.

Page 376 Q U A L I T Y F I L T E R S A N D A C C E S S O R I E S
R381 Push-On Filler Cap/Air Breather

Intro
RECOMMENDED FOR: TECHNICAL DATA
RYCO R381-40 Push-On Filler Cap/Air Breathers are designed  Cap: Chrome plated steel.
for installation on 1.1/2” Outside Diameter (38.1 mm)
 Clip: Spring steel.
steel tubing, on the top of unpressurised oil reservoirs.

Hose
 Air Filtration Media: 40 micron nominal foam plastic.
The internal spring steel clip grips the inside of the steel
 Suitable steel tubing size:
tubing, and allows quick access to the reservoir for adding
1.1/2” OD x maximum 10 Gauge (0.128”) wall thickness
oil. The Breather filters air as it enters and leaves the reservoir.
(38.1 mm OD x 31.6 mm minimum ID).

FEATURES: NOTE: Do not use with smaller Outside Diameter tubing.


 Sturdy, all metal construction. Smaller tubing may enter past the raised locating flange
 Spring steel clip. inside the R381-40, reducing the air flow through the
breather, and may cause damage to the spring steel clip.

Couplings
 Nominal air filtration rating of 40 micron.
 Positive stop, when tubing end meets raised locating
Do not use with 1.1/2” Outside Diameter steel tubing of
flange inside body of R381-40, ensures correct installation. more than 10 Gauge (0.128”) wall thickness, this may cause
damage to the spring steel clip.

DIMENSIONS
DIAMETER OVERALL TUBING MINIMUM MINIMUM
PART NUMBER OF CAP HEIGHT SOCKET DEPTH RECOM. CLEARANCE INSTALLED HEIGHT WEIGHT
PART NO D mm B mm L mm C mm H mm kg

Adaptors
R381-40 78 52 17 10 62 0,25
MOUNTING INSTRUCTIONS
Weld steel tubing to reservoir. Minimum length of tubing is 33 mm (1.3”) Push R381-40 onto the tubing, ensuring that both ends of the spring steel
to allow 10 mm (0.4”) Minimum Recommended Clearance for air to enter clip are inside the tubing, until the internal raised flange locates against the
underneath. end of the tubing.

R365 Filler Strainer

Accessories
RECOMMENDED FOR: FEATURES:
RYCO R365 Filler Strainer  Plated steel mesh basket.
is designed for installation  Heavy hexagon steel cap,
on the top of oil reservoirs. threaded 2” BSPP.
The collar is welded to  Synthetic rubber O Ring
the reservoir, and the steel inside cap seals when
mesh basket locates into cap is screwed on to tank
the collar and is secured by collar fitting.
Filters

the cap. The basket strains  Weld-on collar fitting


large particles, and can be for tank.
removed for cleaning.

DIMENSIONS
DIAMETER INSTALLED STRAINER STRAINER OVERALL
Technical

PART NUMBER OF CAP HEIGHT DEPTH DIAMETER HEIGHT WEIGHT


PART NO A mm B mm C mm D mm L mm kg
R365 66,5 A/F 42 140 50 182 0,50

MOUNTING INSTRUCTIONS

Cut hole of 55mm (2.16”) diameter. Insert collar into hole, and weld around collar. Then install basket and cap.

C O N N E C T I N G P A R T N E R S H I P S Page 377
Introduction to Filtration

DEFINITION OF FILTRATION
“The process by which solid particles are separated from a fluid by passing the fluid through a permeable material that
will not let the solid particles through”.

THE NEED FOR FILTRATION IN HYDRAULIC SYSTEMS


The higher pressures and faster cycle times, and more consistent performance requirements in modern hydraulic circuits,
has led to many high precision components being used in pumps, motors, control valves and actuators. Contamination
can increase wear on these components, or cause them to jam or malfunction. To keep circuits operating for extended
periods and avoid costly down time, it is important to ensure that contamination is removed from the hydraulic fluid as
efficiently as possible.
The cleaner the fluid, the longer the life system components will have, and the greater the time between breakdowns.

HOW FILTERS WORK


Oil containing contaminants enters via the inlet port, and flows around the outside of the filter element. As the oil passes
through the filter element from the outside to the inside, particles of contaminant are trapped in the filter media. The
cleaned oil flows through to the centre tube of the filter element and into the outlet port of the filter.
Spin-On Canisters and Cartridge type filter elements both work in the same manner.

SPIN ON FILTER CARTRIDGE TYPE FILTER

The following electron microscope photographs show the trapping of contaminants in the layers of the filter media.

Clean 10 micron filter Dirty 10 micron filter


Filter magnified 250 times Filter magnified 250 times

Page 378 Q U A L I T Y F I L T E R S A N D A C C E S S O R I E S
Introduction to Filtration

WHAT IS A MICRON?
A micron( (µm) is one millionth of a metre, or 0.000039 inches. As a comparison, a grain of table salt is about 100
microns, human hair is 70 microns, 40 microns is the smallest object able to be seen by unaided vision, talcum powder is

Intro
10 microns, red blood cells are 8 microns and bacteria are 1 to 2 microns.
100
70 µm
1 micron = 1 millionth of a metre
40 µm
1 micron = 1 thousandth of a millimetre 25 µm
10 µm
1 micron = 39 millionths of an inch 2 µm
µm
25.4 microns = 1 thousandth of an inch (.001”)

Hose
Magnified 250 times
PRESSURE DROP
The understanding of how pressure drop increases as the filter element traps more contaminant influences two important
aspects of filter selection. The first is the selection of BYPASS VALVES, and the second is the selection of the SIZE OF FILTER.
When the filter element is clean, there is a small pressure drop as the oil finds its way through the numerous microscopic
passages in the filter element.
As the filter element traps more and more contaminant, more and more of the microscopic passages become blocked,

Couplings
the flow rate through the remaining passages increases, thereby increasing the pressure drop across the filter element.
Eventually, if the filter element is not changed, all the passages will become blocked (also known as “plugged” or
“clogged”), and very little oil will be able to flow through the filter element. The system may stop working due to oil
starvation, or the filter may collapse or rupture.

BYPASS VALVES
In addition to the pressure drop due to contamination loading, other factors can also increase the pressure drop across
the filter element. These include; increased viscosity of oil due to contamination, degradation or cold temperatures; and
increased flow rates from system components, for example large cylinders retracting quickly, can easily double the normal
flow rate of a system.

Adaptors
To keep the system operating, and guard against element collapse or rupture due to any of these factors, many filters
incorporate a BYPASS VALVE. The Bypass Valve opens when the pressure drop increases past a predetermined value, to
allow flow of unfiltered oil to bypass the filter element.
Normally, a Bypass Valve is a spring-loaded poppet set to crack open when the pressure drop reaches the predetermined
value. It can be located in the filter head, or in the filter element.

SPIN ON FILTER - BYPASS VALVE OPEN CARTRIDGE TYPE FILTER - BYPASS VALVE OPEN

Accessories
Filters
Technical

Many Return Line Filters have Bypass Valves with 0,7 or 1,0 bar (10 or 14.5 psi) cracking pressure, and many Suction Line
Filters have Bypass Valves with 0,2 bar (2.9 psi) cracking pressure. Suction Line Filters require a lower Bypass Valve cracking
pressure than Return Line Filters, to guard against the pump cavitation that may occur with a higher pressure drop.
The flow rate for a filter used in a Suction Line application is lower than a similar filter in a Return Line application.

H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 379
Selection of the Filter Size

It is important to select an adequately sized filter; one that will not cause too great a pressure drop with the expected
flow rate in a system; and one that will not become blocked quickly and require changing of the filter element too often.
For each filter listed in this Product Technical Manual, a Pressure Drop versus Flow Rate graph is published on pages 382 and 383.

It can be seen that pressure drop increases with flow rate. “Nominal Flow Rates” are published as a guide to the selection
of a filter, based on these graphs, are calculated as follows:

RETURN LINE FILTERS WITH BYPASS VALVE CRACKING PRESSURE OF 1,0 BAR (14.5 PSI):
(includes the following Series: RIF-R06, RIF-R10, RIF-RV12, RIF-RP12, RIF-RC12, RIF-FA9, RIF-FA10, RHF-R, RTI-R, RFI-R, RCF-R).
The Nominal Flow Rates specified will cause a pressure drop across a clean filter element of 0,5 bar (7.3 psi) with
30 centistoke viscosity oil.
The filter element life will depend on the amount of contaminant trapped. Nominal Flow Rate conditions give rise to a
Bypass Valve Cracking Pressure to Clean Element Pressure Drop ratio of approximately 2:1. 1,0 bar (14.5 psi) pressure
drop is effectively the end of the life of the filter element because at that point the Bypass Valve cracks opens and the
filter stops filtering.
Filter elements must be changed prior to the pressure drop reaching Bypass Valve cracking pressure.

RETURN LINE FILTERS WITH BYPASS VALVE CRACKING PRESSURE OF 0,7 BAR (10 PSI):
(includes RIF14-1).
The Nominal Flow Rate specified will cause a pressure drop across a clean filter element of 0,3 bar (4.4 psi) with
30 centistoke viscosity oil.
The filter element life will depend on the amount of contaminant trapped. Nominal Flow Rate conditions give rise to a
Bypass Valve Cracking Pressure to Clean Element Pressure Drop ratio of approximately 2:1. 0,7 bar (10 psi) pressure drop
is effectively the end of the life of the filter element because at that point the Bypass Valve cracks opens and the filter
stops filtering.

SUCTION LINE FILTERS WITH BYPASS VALVE CRACKING PRESSURE OF 0,2 BAR (2.9 PSI):
(includes the following Series: RIF-S06, RIF-S10, RIF-SV12, RIF-SP12, RIF-SC12, RHF-S, RCF-S).
The Nominal Flow Rate specified will cause a pressure drop across a clean filter element of 0,03 bar (0.5 psi) with
30 centistoke viscosity oil. The filter element must be changed before the pressure drop increases to the Bypass Valve
cracking pressure of 0,2 bar (2.9 psi) and the filter stops filtering.

FILTERS WITHOUT BYPASS VALVE:


RIF15, RIF-FA8 and RIF-FA39 filters are designed for petrol, kerosene, and diesel fuel filtration. They do not have a
Bypass Valve fitted, and flow will stop when the filter element becomes clogged. Filter elements must be changed prior
to becoming clogged.

FILTERS WITH BLOCKED BYPASS VALVE:


(includes the following Series: RIF-B06, RIF-B10, RIF-BV12, RIF-BP12, RIF-BC12, RHF-B).
Filters with Blocked Bypass are available for special hydraulic oil filtration applications. Actual flow rates for Blocked
Bypass Filters are dependent on system design. Filter elements must be changed prior to becoming clogged.

WARNINGS:
1. The above information is only an aid for filter selection. Other factors may affect the performance of a filter. The
system designer must consider all criteria when designing a system, and ensure that these criteria are satisfied.
2. Nominal Flow Rate information for each filter Series in the “Specification” tables, and thein the “Pressure Drop Flow
Graphs” on pages 382 and 383, relate to oil of 30 centistoke viscosity. The actual flow rate will vary if the oil is of a
different viscosity. See pages 386 and 387 for information on “Effect of Temperature and Viscosity on Flow Rate”.
3. See pages 384 and 385 for more information on “Warnings and for Filter Selection Guidelines”.

Page 380 Q U A L I T Y F I L T E R S A N D A C C E S S O R I E S
Nominal Filtration, Beta Ratings, Absolute Filtration

IMPROVED FILTRATION AT NO EXTRA COST


RYCO Hydraulics leads the way by providing ABSOLUTE, BETA RATED Spin-On Canisters RIF-E0610, RIF-E0625,
RIF-E1010 and RIF-E1025 (as shown on pages 356 to 361).

Intro
These Spin-On Canisters also comply with the following ISO Hydraulic Fluid Power Filtration Standards:
ISO 2941 Hydraulic fluid power - Filter elements - Verification of collapse/burst resistance
ISO 2942 Hydraulic fluid power - Filter elements - Verification of fabrication integrity and determination of
the first bubble point
ISO 2943 Hydraulic fluid power - Filter elements - Verification of material compatibility with fluids
ISO 4572 Hydraulic fluid power - Filters - Multi-pass method for evaluating filtration performance
The table at the bottom of the page shows ISO 4572 Multi-Pass Test Results for these RYCO Spin-On Canisters.

NOMINAL FILTRATION

Hose
Many filters have a “nominal” filtration rating to indicate the size of particles the filter element will trap.
For example, a filter with a nominal rating of 25 micron will trap approximately 50% of 25 micron (and larger) size particles.

BETA RATINGS (β)


With the development of improved filtration materials, the performance of filters has increased. Accordingly, new tests of
filtering ability have been developed. One of these tests is the ISO 4572 Multi-pass test to determine the BETA ratio (β) of a
filter. This test method counts the number of standard test particles per unit volume upstream of the filter, and compares
it to the number of particles downstream after the fluid has passed through the filter.

Couplings
For example, if there are 50,000 particles of size 25 micron and larger upstream and 25,000 particles downstream after
passing through the filter, the BETA ratio would be 2.
50,000 ÷ 25,000 = 2
This is written as BETA ratio β25=2.
Since the filter has removed 50% of the 50,000 particles, it has an efficiency of 50%. Therefore a filter with a BETA
ratio of 2 for a certain micron size is similar to a filter with a “Nominal” rating for that micron size.

ABSOLUTE FILTRATION

Adaptors
A filter with a BETA ratio of 75 for a
particles of size “x microns” (βx=75) is BETA RATIO EFFICENCY
98.7% efficient at removing particles of
x micron and larger size. This efficiency
1.01 1%
level is often considered as removing
1.5 33.3%
ABSOLUTELY ALL the particles.
2 50%
It is generally considered that a filter with
a BETA ratio of 75 or higher has 5 80%
an ABSOLUTE rating for that micron size. 10 90%
This table

Accessories
For example, if a filter has β15=75 (BETA shows some
20 95%
ratio for 15 micron equal to 75), it will 75 98.7%
BETA ratios
remove 98.7% of particles 15 micron 100 99%
and the
or larger, and is termed to have an equivalent 200 99.5%
ABSOLUTE rating of 15 micron. efficiency. 1000 99.9%

Filters

MULTI-PASS TEST RESULTS TO ISO 4572


MICRON MICRON β3 β6 β10 β15 β20 β25
RATING RATING BETA RATING BETA RATING BETA RATING BETA RATING BETA RATING BETA RATING
PART NO ABSOLUTE NOMINAL EFFICIENCY % EFFICIENCY % EFFICIENCY % EFFICIENCY % EFFICIENCY % EFFICIENCY %

≥2 ≥5 75 >8000 >9000 9999.99


RIF-E0610 10 3
50.00% 80.00% 98.70% 99.99% 99.99% 99.99%

≥2 ≥10 ≥75 >6000


Technical

RIF-E0625 20 10
50.00% 90.00% 98.70% 99.98%

≥2 ≥5 75 >6000 >9000 9999.99


RIF-E1010 10 3
50.00% 80.00% 98.70% 99.98% 99.99% 99.99%

2 ≥3 >150 >3000
RIF-E1025 25 10
50.00% 66.67% 93.38% 99.96%

C O N N E C T I N G P A R T N E R S H I P S Page 381
Pressure Drop Flow Graphs for Filters

The “Pressure Drop Flow Graphs” for each Filter Series on these two pages relate to oil of 30 centistoke kinematic viscosity, and
Relative Density less than 0,9 (except where otherwise noted for RIF-FA and RIF15). The actual pressure drop will vary if the oil
is of a different viscosity, or different relative density.
See pages 384 and 385 for information on “Warnings and Filter Selection Guidelines”, pages 386 and 387 for “Effect of Temperature
and Viscosity on Flow Rate and Pressure Drop”, and pages 379 and 380 for Bypass Valve options and “Selection of Filter Size”.
10 and 25 micron curves are labelled with the Return Line filter part number (usually R after dash in part number); the information
also applies to Suction Line filters (S after dash) and Blocked Bypass Filters (B after dash) where available. 149 micron curves are
labelled with the Suction Line filter part number.
This information is supplied as an aid for filter selection. Other factors may affect the performance of a filter. The system
designer must consider all criteria when designing a system, and ensure that these criteria are satisfied.

RIF-10 SERIES 1.1/4” FILTERS

RIF-12 SERIES 1.1/2” FILTERS


Replace X in Part No with
V, P or C.

RIF-06 SERIES 3/4” FILTERS

Page 382 Q U A L I T Y F I L T E R S A N D A C C E S S O R I E S
Pressure Drop Flow Graphs for Filters

RIF14-1, RIF-FA SERIES, RIF15


RIF14-1 curve is for

Intro
30 cSt oil.
Use RIF14-1 curve for
RIF15 with petrol and
diesel fuel.
RIF-FA9, RIF-FA10,
curve is for
30 cSt oil.
RIF-FA8, RIF-FA39 curve
is for petrol and diesel

Hose
fuel.

RHF SERIES HEAVY DUTY FILTERS


Replace XX in Part No
with 06 (3/4”) or 08 (1”).

Couplings
Replace YY in Part No
with 10 (1.1/4”) or 12
(1.1/2”).

Adaptors
RTI AND RFI SERIES TANK TOP FILTERS

Accessories
Filters

RCF SERIES COMBINATION FILTERS


Use RTI-R0410 graph
above for RCF-R0410.
Use RTI-R0425 graph
above for RCF-R0425.
Use Line 1 for -R0610.
Use Line 2 for -R0810 &
Technical

-R0625.
Use Line 3 for -S06149.
Use Line 4 for -R0825.
Use Line 5 for -S08149.
Use Line 6 for -R1210.
Use Line 7 for -R1225.

H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 383
Warnings and Filter Selection Guidelines

WARNINGS:
1. The information and specifications in this Product Technical Manual are only an aid for filter selection. Other factors may
affect the performance of a filter. The system designer must consider all criteria when designing a system, and ensure that
these criteria are satisfied.
2. Nominal Flow Rate information for each filter Series in the “Specification” tables, and in the “Pressure Drop Flow Graphs”
on pages 382 and 383, relate to oil of 30 centistoke viscosity and less than 0,9 Relative Density. The actual flow rate will
vary if the oil is of different viscosity and/or Relative Density. See pages 386 and 387 for information on “Effect of
Temperature and Viscosity on Flow Rate”.
3. For Return Line Filters fitted with Bypass Valves; Nominal Flow Rates shown in the “Specification” tables for each filter series
are based on a factor of the Bypass Valve cracking pressure. The Nominal Flow Rates shown will cause a pressure drop
across a clean filter element of a maximum of 50% of the Bypass Valve cracking pressure, with 30 centistokes
viscosity oil. In some applications (for example those involving wide operating temperature ranges, and/or large fluctuations
in the expected flow rate of the system, and/or heavy contamination levels), the system designer must choose a Flow Rate
that will cause a lower clean element pressure drop (for example 25% or 35% of the Bypass Valve cracking pressure).
Conversely, it is not recommended to exceed clean element pressure drop of 50% of the Bypass Valve cracking pressure.
4. Cellulose filtration media can be affected by water. It can cause the media to swell and become plugged, especially Suction
Line filters. If water from condensation of moist air within a reservoir or other sources is likely, the designer must consider
this when selecting the filter. 149 Micron Stainless Steel mesh elements are available for some Series of Suction Line filters.
5. Some systems have wide variations in operating temperature and/or flow rates. Failure to allow for these when selecting
filters may result in inadequate filtration or oil starvation. Under some conditions, if pressure within the filter becomes too
great due to these wide variations, or other conditions (including restriction due to clogging), it is possible that the system
may stop working due to oil starvation, or the filter element may collapse, or rupture, and release oil to the environment
and/or allow contaminants to re-enter the oil, or the Bypass Valve may open prematurely.
6. Some systems are designed to allow for oil to Bypass the filter element via the Bypass Valve under cold start, or flow rate
surge conditions, etc. Under these conditions, the designer must ensure that flow conditions do not exceed the flow
capacity of the open Bypass Valve. This will cause pressure to build up in the filter, which may cause collapse or rupture.
7. For all filters fitted with Bypass Valves; if the designer requires that the Bypass Valve does not open under cold start
(increased oil viscosity) conditions, all appropriate criteria must be considered and satisfied.
8. In some filters fitted with Bypass Valves, oil may flow over the surface of the filter element when the Bypass Valve opens.
Under these circumstances, it is possible to wash trapped contaminants off the filter element back into the oil flow.
9. Filter elements must be changed prior to becoming blocked or “plugged” or “clogged”, otherwise oil flow may be reduced
below required limits, or oil may not be adequately filtered. Clogging Indicators should be fitted wherever possible; if not
possible the filter element must be changed regularly at predetermined intervals to ensure correct filtration and operation
of the circuit. See page 390 for more information; “Instructions for Changing Filter Elements”.
10. Change filter elements whenever oil is changed.
11. Minimising oil surge conditions will increase the service life of filter elements.
12. Filters in this Product Technical Manual are unidirectional. Flow through a filter must be in the allowed direction only; from
the specified inlet side to the specified outlet side.
13. Incorrect selection, fitment, design, application and/or maintenance of a filter can cause damage to equipment and/or
personal injury or death.

SOME OF THE MANY FACTORS TO CONSIDER WHEN CHOOSING FILTERS FOR MINERAL OIL BASED HYDRAULIC FLUIDS ARE:
1. Required cleanliness level.
Manufacturers of the various hydraulic system components can advise the oil cleanliness level required to ensure that the
component functions correctly. Appropriate micron rating filters should be chosen. Efficiency and capacity must be balanced.
The system designer must select a filter that can remove a given percentage of contaminant particles over a particular size,
with sufficient contaminant holding capacity so that it can protect the circuit over a reasonable service life.
2. Flow rate of the system.
It is important to choose a filter that has a sufficient flow rate. Remember to allow for flow increases due to actuator
movement. In some systems the rapid retraction of a cylinder can cause a flow rate from two to five times the normal pump
flow rate. If this has not been allowed for, the sudden increase in the flow rate can cause the Bypass Valve to open and
allow unfiltered oil through, or may result in filter collapse or rupture.
3. System Operating Pressure and Temperature.
Filters must be able to operate at the design pressure and temperature of the circuit.
4. Viscosity of the oil.
Pressure Drop charts in this catalogue assume viscosity of 30 centistokes. If the oil is of different viscosity, or if the viscosity
of the oil is likely to change due to cold starts, the nominal flow rates should have a correction factor applied to avoid
Bypass Valve opening. See pages 386 and 387.
5. Mounting space and maintenance requirements.
The available space may dictate the choice of filter. Spin-On Canisters are generally quicker and easier to service than other
designs.

Page 384 Q U A L I T Y F I L T E R S A N D A C C E S S O R I E S
Warnings and Filter Selection Guidelines

6. Required intervals between change of Filter Elements.


The required intervals between maintenance need to be considered. A small filter element will become more rapidly blocked
with contaminants and require earlier changeout. If oil is expected to be heavily contaminated, specifying a larger filter

Intro
extends filter element replacement intervals.
7. Likely presence of water condensation.
Water condensation from moist air inside a reservoir can cause cellulose filter elements to swell and become plugged.
8. Critical Dependence and Operator Safety.
If the system is of a critical nature, or there are safety issues to consider, it is often better to install extra filtration.
9. Component to be protected by the Filter.
Placing a filter immediately upstream of the component helps to protect critical or sensitive components.
10. Bypass Valves.
Selection of Bypass Valves or Blocked Bypass options needs to take the overall circuit design into consideration.

Hose
RULES OF THUMB:
The following information is provided to aid in the selection of appropriate filtration and reservoir accessories. The system
designer must consider all operating parameters and operating conditions when choosing filters and reservoir accessories, and
be sure that the selected system provides for those parameters and conditions.

Couplings
Return Line Filters
Return Line filters must be located as close to the Reservoir as possible.
Maximum line velocity: 4.5 metres per second (15 feet per second).
Maximum pressure drop: no more than 50% of the filter Bypass Valve setting at normal operating temperature with a clean
filter element.
Maximum pressure drop of 50% of the filter Bypass Valve setting is the normal recommendation. Using a factor lower than
50% of the filter Bypass Valve setting results in lower flow rates than those at 50%. However, the life of the element is
increased due to the increased amount of contaminant able to be held before the pressure drop causes the Bypass Valve
to open.

Adaptors
Suction Line Filters
Maximum line velocity: 1.5 metres per second (5 feet per second).
Maximum pressure drop: no more than 50% of the maximum allowable vacuum recommended by the pump manufacturer.
Suction Line Filters should not be used if the pump manufacturer recommends against their use.
Closed loop systems are recommended. If possible, use a sealed reservoir and a pressurised breather.
WARNING: Do not use Suction Line Filters with cellulose filter elements where water contamination is possible.

Suction Strainers
Maximum line velocity: 1.5 metres per second (5 feet per second).

Accessories
Maximum pressure drop: 1 inHg (25 mmHg)/0,03 bar (0.44 psi)

Diffusers
Using tank diffusers helps to prevent air becoming entrapped in hydraulic oil. Air sucked into a pump with the hydraulic
fluid can cause cavitation at the pump. Damage to the pump and other components in a system may occur as a result.
Diffusers and suction strainers perform best when mounted in the bottom third of the reservoir. They should also face in
opposite directions, or can be separated from one another by baffle plates to allow the oil to settle, cool and de-aerate.

Clogging Indicators
RYCO Hydraulics recommend the fitting of Clogging Indicators (see page 370) to filters wherever possible. Clogging
Indicators provide visual indication of the restriction across the filter element.
Filters

Filter elements must be changed before the filter Bypass Valve opens and allows unfiltered oil through the filter. If a
Clogging Indicator is not fitted, filter elements must be changed on a regular basis so that they do not become plugged.

Air Breathers
Breather filtration should match the required hydraulic fluid filtration level.
Breathers should be replaced regularly, to ensure that they do not become clogged.
Pressurised filler breather caps can be used in conjunction with a fully sealed reservoir to increase oil supply to the pump
inlet. Pressurised filler breather caps function best on reservoirs that have a fairly constant fluid level.
Technical

Generally, the more pressure a pump has at the inlet, the quieter it will operate.

Reservoirs
Oil reservoirs must be fully sealed to prevent contaminants being sucked into the reservoir as the oil level changes.
Air should only enter and leave the reservoir via filtered air breathers.

C O N N E C T I N G P A R T N E R S H I P S Page 385
Effect of Temperature and Viscosity on Flow Rate and Pressure Drop

Viscosity is the resistance of a liquid to flow under an applied force. The viscosity of a fluid is low if it flows easily, and
high if it flows with difficulty.
Two units are commonly used:
CENTISTOKES (cSt) and SAYBOLT SECOND UNIVERSAL (SSU).
Both are based on the time required for an amount of oil to flow through a specified orifice at one of two test
temperatures. Test temperatures are usually 40°C (104°F) or 100°C (212°F) for centistokes, or 100°F (38°C) or 210°F
(99°C) for SSU.
Popular mineral oil based hydraulic fluids now commonly use the ISO Viscosity Classification, which uses the kinematic
viscosity in centistokes at 40°C (104°F) test temperature. For example, ISO 46 hydraulic oil has kinematic viscosity of 46
centistokes at 40°C (104°F). Commonly used hydraulic oils have kinematic viscosities from 15 to 150 centistokes at 40°C
(104°F) (ISO Viscosity Classifications 15 to 150). The higher the viscosity value is numerically; the thicker, or more viscous,
the oil is. 100 centistoke oil is more viscous (greater resistance to flow) than 15 centistoke oil.
It is important to specify the temperature of the test, because oil viscosity changes with temperature. The chart on page
387 shows how ISO grades of hydraulic oil typically change viscosity with temperature, assuming Viscosity Index of 100.
(Viscosity Index is a measure of how viscosity changes with temperature). It can be seen that at differing temperatures,
each grade can have kinematic viscosity of 30 centistokes. For example, ISO 68 oil (that is 68 centistokes at 40°C/104°F)
has 30 centistokes viscosity at approximately 58°C (136°F).
Centistokes and SSU are numerically related to each other, for example 30 centistokes at 40°C (104°F) is the same as
141,7 SSU at the same temperature 40°C (104°F), which in turn is approximately equal to 155 SSU at 37°C (99°F).
Another common reference point is that 150 SSU at 37°C (99°F) is approximately equal to 28 centistokes at 40°C (104°F). In
this Product Technical Manual, due to increasing acceptance of centistokes and the ISO Viscosity Classification, reference
to SSU is not included.
For each RYCO Filter Series, the Nominal Flow Rates in the “Specification” tables, and the “Pressure Drop Flow Graphs”
on pages 382 and 383, assume a kinematic viscosity of 30 centistokes. They can be used for all ISO grades, using
appropriate correction factors as discussed below.

FLUID VISCOSITY AND FLOW CAPACITY AND PRESSURE DROP


When selecting hydraulic fluid filters, knowledge of the viscosity of the fluid over the operating temperature range of the
hydraulic system is the most critical variable.
The pressure drop of the fluid as it flows through the filter is proportional to the viscosity of the fluid.
At any nominated flow rate, a fluid of lower viscosity will have a lower pressure drop than a fluid of higher viscosity.
For example, at the same Nominal Flow Ratings, the pressure drop of ISO 30 fluid would be approximately half that of
ISO 60.
Similarly, for a specified pressure drop, a fluid of lower viscosity will have a higher Nominal Flow Rate than a fluid of
higher viscosity.

ESTIMATING PRESSURE DROP AND FLOW CAPACITY


The Pressure Drop Flow Graphs, and the Nominal Flow figures in the Specification tables for each Filter Series in this
Product Technical Manual, are based on oil of kinematic viscosity 30 centistokes.
If the fluid to be filtered in your application has kinematic viscosity 30 centistokes at the system’s normal operating
temperature, the pressure drop values can be taken directly from the graphs, or the Nominal Flow figures from the tables
can be used without correction factors.
If the viscosity of the fluid is not kinematic viscosity 30 centistokes, the formulae below can be used to estimate the
pressure drop or flow capacity.
viscosity of fluid in centistokes at
Estimated pressure drop =
(pressure drop value
from graph )X system operating temperature
30
30
Estimated flow = (
nominal flow value
from table or graph )X viscosity of fluid in centistokes at
system operating temperature

(These formulae will give an approximate result, but due to the usual conditions of turbulent flow in the housing and
laminar flow through the filtration media, the result is not precise. Contact RYCO Hydraulics Technical Department if
precise calculations are required. Also, if extremes of temperature are expected, for example extremely cold starts, these
should be allowed for in the selection of the filter.)

EXAMPLE
ISO 68 oil is used in a system that normally operates at 65°C. What is the estimated flow capacity of an RIF-R1025 filter
(for maximum 0,5 bar (7.3 psi) pressure drop across clean element)?
From page 387 graph, ISO 68 at 65°C (149°F) will be approximately 24 centistokes.
Nominal flow rate for RIF-R1025 from Specification table on page 357 or graph on page 382 is 135 litres per minute (for
maximum 0,5 bar (7.3 psi) pressure drop across clean element).
30
Estimated flow capacity for ISO 68 oil at 65°C (149°F) for RIF-R1025 = 135 X = 169 litres per minute.
24

Page 386 Q U A L I T Y F I L T E R S A N D A C C E S S O R I E S
Effect of Temperature and Viscosity on Flow Rate and Pressure Drop

Intro
0
15
IS O

0
10
ISO
68

Hose
ISO
46
ISO
32
ISO

Couplings
22
ISO
15
ISO

Adaptors
Accessories
Filters
Technical

H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 387
Cross Reference for RYCO RIF-E and RIF-EA Spin-On Filters

If gasket dimensions and gasket sealing surfaces are compatible, the ability to use various Spin-On Filter Canisters on a particular
filter head depends on the post thread of the filter head, and the thread of the Canister.

This Cross Reference Information is presented as a general guide to the RYCO Spin-On Filter that can replace another
manufacturer's Spin-On Filter when installed on that other manufacturer's filter head, for hydraulic filtration applications;
based on:
1. Reasonable matching of filtration ratings
2. General dimensions
3. Threads of the canister and of the post of the filter head.
4. Gasket compatibility.
The listings do not imply identical dimensions and identical performance.
Prior to using products from different manufacturers, users must consider all criteria and satisfy themselves that the products will
perform satisfactorily in their particular application.

There are many variables to be considered; including, but not limited to, the following:
• Maximum Working Pressure and Vacuum ratings vary between manufacturers.
• Nominal Flow Rates and Clean Element Pressure Drops vary between manufacturers.
• Filtration ratings and efficiencies vary between manufacturers.
• Temperature ratings and fluid compatibilities vary between manufacturers.
• Replacing a NOMINAL Rated canister with an alternate NOMINAL Rated canister of the same micron size; and
an ABSOLUTE Rated canister with an alternate ABSOLUTE Rated canister of the same micron size; will result in similar but
not necessarily identical performance.
• Replacing a NOMINAL Rated canister with an ABSOLUTE Rated canister of the same micron size is not recommended,
because it may result in a Nominal Flow Rate reduction, or increased Clean Element Pressure Drop.
• Replacing an ABSOLUTE Rated canister with a NOMINAL Rated canister of the same micron size is not recommended,
because the level of filtration will not be as fine.
• Refer to pages 354 to 387 for Technical and other information about Pressure Drop, “Warnings and Filter Selection
Guidelines”, and “Effect of Temperature and Viscosity on Flow Rate and Pressure Drop” on RYCO Hydraulics products.

Due care has been taken in compiling the Cross Reference Information on page 389, but no liability of any kind whatsoever
is accepted by RYCO Hydraulics Pty Ltd for any loss or damage sustained or incurred by the purchaser, or any other party in
consequence of, resulting from the use of this information.

MATCHING OF FILTRATION RATINGS


RYCO Hydraulics Yellow Spin-On Filter Canisters shown on pages 354 to 361 have both ABSOLUTE and NOMINAL filtration ratings.
This means, for example, RYCO RIF-E1025 is a cross reference for both 25 micron ABSOLUTE and 10 micron NOMINAL.
See pages 378 to 381 for more information.

Common filtration ratings are 3, 10 and 25 micron.


A Rule of Thumb is:
3 Micron Nominal is approximately equal to 10 Micron Absolute
10 Micron Nominal is approximately equal to 20 to 27 Micron Absolute
25 Micron Nominal is approximately equal to 32 to 36 Micron Absolute

The tables below show the ABSOLUTE and NOMINAL filtration ratings for each RYCO Canister.

BSPP Threaded Canisters - last 2 digits of RYCO Part Number are the ABSOLUTE rating
3/4” CANISTERS 1.1/4” CANISTERS
3/4” BSPP THREADED 1.1/4” BSPP THREADED

PART NO RIF-E0610 RIF-E0625 RIF-E1010 RIF-E1025


10 MIC ABS 20 MIC ABS 10 MIC ABS 25 MIC ABS
FILTRATION RATING
3 MIC NOM 10 MIC NOM 3 MIC NOM 10 MIC NOM

UNF Threaded Canisters - last 2 digits of RYCO Part Number are the NOMINAL rating
3/4” CANISTERS 1.1/4” CANISTER
1” UNF THREADED 1.1/2” UNF THREADED

PART NO RIF-EA0810 RIF-E0825 RIF-EA1210 RIF-EA1225


25 MIC ABS 32 MIC ABS 27 MIC ABS 36 MIC ABS
FILTRATION RATING
10 MIC NOM 25 MIC NOM 10 MIC NOM 25 MIC NOM

Page 388 Q U A L I T Y F I L T E R S A N D A C C E S S O R I E S
Cross Reference for RYCO RIF-E and RIF-EA Spin-On Filters

HOW TO USE THIS TABLE


1. Locate the competitor part number in the chart.
2. The columns to the right of the part number show the competitor filtration rating and canister thread, as well as which

Intro
RYCO Gasket to use (see note below).
3. Read back across to the RYCO details in the left hand columns. These show the RYCO Cross Reference part
number, and the RYCO Canister's filtration rating and Canister thread.

NOTE:
If no part number is listed in the “Gasket” column in the competitor columns,
the gasket is supplied already mounted in the RYCO Canister.
For RYCO RIF-EA1210 and RIF-EA1225 Canister cross references only
These Canisters are supplied with two Gaskets, only one is to be used,

Hose
see page 355 for more information.
If there is a part number listed in the “Gasket” column, use only this gasket.
If “Check” is listed in the “Gasket” column, the gasket to be used must be
determined at time of installation. See page 355 for more information. RIF-EA12GW RIF-EA12GM

Abs Nom Thread Baldwin Rating Thread Gasket Fairey Arlon/Stauff Rating Thread Gasket
RIF-E0625 20 10 BSPP BT366-10 10 nom. BSPP
RIF-E1025 25 10 BSPP BT351 10 nom. BSPP SFC5710E 10 nom. BSPP

Couplings
RIF-EA0810 25 10 UNF BT839-10 10 nom. UNF FA35-10 10 nom. UNF
RIF-EA0810 25 10 UNF FA35-CC25 25 abs. UNF
RIF-EA0825 32 25 UNF BT839 25 nom. UNF FA35-25 25 nom. UNF
RIF-EA1210 27 10 UNF BT287-10 10 nom. UNF RIF-EA12GM FA57-10 10 nom. UNF RIF-EA12GM
RIF-EA1210 27 10 UNF FA57-CC25 25 abs. UNF RIF-EA12GM
FIF-EA1225 36 25 UNF BT287 25 nom. UNF RIF-EA12GM FA57-25 25 nom. UNF RIF-EA12GM

Abs Nom Thread Fleetguard Rating Thread Gasket Filpro Rating Thread Gasket
RIF-E0625 20 10 BSPP HF6173 BSPP SOE5-10 10 nom. BSPP

Adaptors
RIF-E0625 20 10 BSPP HF7983 BSPP
RIF-E1025 25 10 BSPP HF6177 BSPP SOE10-10 10 nom. BSPP
RIF-E1025 25 10 BSPP HF7980 BSPP
RIF-EA0810 25 10 UNF HF6056 UNF
RIF-EA0825 32 25 UNF HF6057 UNF
RIF-EA1210 27 10 UNF HF6710 UNF Check
RIF-EA1225 36 25 UNF LF680 UNF Check

Accessories
Abs Nom Thread Hydac Rating Thread Gasket LHA Rating Thread Gasket
RIF-E0625 20 10 BSPP 0080MG010P 10 nom. BSPP SPE-16-10 10 nom. BSPP
RIF-E1025 25 10 BSPP 0160MG010P 10 nom. BSPP SPE-52-10 10 nom. BSPP
RIF-EA0810 25 10 UNF 0080MA010P 10 nom. UNF SPE-15-10 10 nom. UNF
RIF-EA0825 32 25 UNF 0080MA025P 25 nom. UNF SPE-15-25 25 nom. UNF
RIF-EA1210 27 10 UNF 0160MA010P 10 nom. UNF Check SPE-50-10 10 nom. UNF RIF-EA12GM
RIF-EA1225 36 25 UNF 0160MA025P 25 nom. UNF Check SPE-50-25 25 nom. UNF RIF-EA12GM

Abs Nom Thread OMT Rating Thread Gasket Price/Cross Rating Thread Gasket
RIF-E0610 10 3 BSPP
Filters

RIF-E0625 20 10 BSPP CS05AN 10 nom. BSPP


RIF-E1010 10 3 BSPP
RIF-E1025 25 10 BSPP CS10AN 10 nom. BSPP
RIF-EA0810 25 10 UNF FA10 10 nom. UNF
RIF-EA0825 32 25 UNF FA25 25 nom. UNF
RIF-EA1210 27 10 UNF FB10 10 nom. UNF RIF-EA12GW
RIF-EA1225 36 25 UNF FB25 25 nom. UNF RIF-EA12GW
Technical

Abs Nom Thread Parker UCC Rating Thread Gasket Zinga Rating Thread Gasket
RIF-E0610 10 3 BSPP MXR.8550 10 abs. BSPP
RIF-E0625 20 10 BSPP MX.1518.4.10 25 abs. BSPP
RIF-E1010 10 3 BSPP MXR.9550 10 abs. BSPP
RIF-E1025 25 10 BSPP MX.1591.4.10 25 abs. BSPP
RIF-EA0810 25 10 UNF AE-10 10 nom. UNF
RIF-EA0825 32 25 UNF AE-25 25 nom. UNF
RIF-EA1210 27 10 UNF SE-10 10 nom. UNF Check
RIF-EA1225 36 25 UNF SE-25 25 nom. UNF Check

C O N N E C T I N G P A R T N E R S H I P S Page 389
Instructions for Changing Filter Elements

The Spin-On Canister or Filter Element must be changed before it becomes completely blocked or “plugged” with
contaminants. If the Filter Element becomes blocked, the filter will go into bypass and the oil will not be filtered, or the
filter may become damaged and release contaminants back into the system.
If a Clogging Indicator is fitted, see page 370, the correct time to change the Filter Element is shown by the reading on
the Indicator.
If a Clogging Indicator is not fitted, the correct interval to change the Filter Element is not as easy to determine accurately.
The normal recommendation is to change the initial Filter Element after the first 50 hours of operation from new, and then
every subsequent 250 hours of operation; or as specified by the equipment manufacturer. More frequent replacement
may be required depending on the severity of the operating conditions.
Filter Elements should also be changed whenever the oil is changed.

IMPORTANT FITTING INSTRUCTIONS FOR RYCO RIF SERIES SPIN-ON CANISTERS


1. Turn off the system and relieve pressure to the filter.
2. Clean the outside of the filter head and the spin on canister.
3. Unthread the old canister and remove it. Arrange a suitable catch pan for any oil that may be released.
4. Clean the gasket contact area on the filter head.
5. Remove the new canister from its protective packaging. Apply a film of oil to the face of the gasket of the new spin
on canister, where it contacts the filter head. This is to ensure that friction or twisting during installation does not
damage the gasket.

IMPORTANT NOTE; RIF-EA1210 and RIF-EA1225 SPIN-ON CANISTERS.


Two gaskets are supplied, but only one is to be used. See page 355.
The wide (stepped) gasket is used with RYCO and on other filter heads with wide groove.
The narrow gasket is used on filter heads with narrow groove.
The gasket used must be a tight fit in the filter head groove. Use of incorrect gasket prevents seal.
Contact RYCO Hydraulics Technical Department if in doubt. After choosing the correct gasket, apply a film of oil to
all surfaces of the gasket and install it in the filter head groove.

6. Line up the threads on the canister and the filter post carefully, and spin on the new canister until the gasket contacts
the mounting pad on the filter head.
(In some systems it may be desirable to place clean oil in the canister, before it is installed, to reduce air inclusion into
the system.)
7. Tighten the canister an additional 1/2 to 3/4 turn by hand - do not over tighten.
8. Operate the system and check to ensure there are no leaks. Check oil level and top up if necessary.

IMPORTANT FITTING INSTRUCTIONS FOR RYCO CARTRIDGE STYLE FILTER ELEMENTS USED IN RYCO SERIES RHF, RTI,
RFI, AND RCF FILTERS
1. Turn off the system and relieve pressure to the filter.
2. Clean the outside of the filter housing around the Top Cover Plate (or around the Bowl to Head join of RHF Series).
3. For RHF-10 and RHF-20 Series, remove the Drain Plug at the bottom of the bowl. Arrange a suitable catch pan for
the oil that will be released. Replace the Drain Plug.
4. For RTI, RFI, and RCF Series, remove the bolts holding the Top Cover Plate.
For RHF Series, remove the bolts holding the bowl to the head.
5. Remove the old filter element. 149 Micron Stainless Steel mesh filter elements may be cleaned and reused, if there is
no damage.
6. Carefully clean inside the filter housing to remove any dirt or sludge. Wipe away from the outlet port. Clean the
magnet on the bottom of Top Cover Plates of RTI, RFI and RCF Series filters.
7. Inspect all O Rings, seals and bolts for damage. Replace if necessary.
8. Place the new, or cleaned filter element into the filter housing, taking care to ensure it is centrally located, and the
O Ring sealing the filter element to the housing is correctly seated.
(In some systems it may be desirable to place clean oil in the filter, before it is reassembled, to reduce air inclusion into
the system.)
9. Replace the Top Cover Plate or the Bowl, while maintaining correct spring location and spring pressure on the
filter element.
10. Replace the bolts and tighten in a diagonal order. Check that the two components seat uniformly.
11. Operate the system and check to ensure there are no leaks. Check oil level and top up if necessary.

Page 390 Q U A L I T Y F I L T E R S A N D A C C E S S O R I E S
Hose Size Selection Nomograph
Indicating Flow Capacity Of Hose Assemblies At Recommended Flow Velocities
Selecting the Right Hose Size
With this nomograph, you can easily select the correct Hose ID size, Desired Flow Rate and Recommended Flow Velocity.
If any two of these factors are known, the third can be determined.

Intro
To use this nomograph: Example:
1. Pick the two known values. To find the bore size for a Pressure Line consistent with a Flow Rate of
2. Lay a straightedge to intersect the two values. 100 litres per minute (26 US or 22 Imperial gallons per minute), and a
3. Intersection on the third vertical line gives the value of Flow Velocity of 4,5 metres per second (14.8 feet per second), connect
that factor. Flow Rate to Flow Velocity and read Hose Bore on centre scale.
Answer: The line crosses Hose Bore between -12 and -16 on “All Other
Dash Sizes” side of Hose Bore axis, so a -16 hose is required. If RQP5 or
T5 Hose is to be used, for this example -16 would also be required.

Hose
FLOW RATE HOSE BORE FLOW VELOCITY
Imp. Gal Litres US Gal
/ min / min / min mm inches
100 10
400
100
200
300 m / sec ft / sec
150

Couplings
50 5 0,3 1
200 50 Maximum
40 100 4 0,4 recommended
40 RQP5 & T5 All Other 1,5 velocity for:
150
30 Dash Sizes 3 Dash Sizes 0,5

30 2,5 -40 0,6 2


-40
100 0,7
20 50 2 -32 0,8
-32 Suction Lines
20 0,9 3
15 40 -24 1
1,5
-24
15 1,25 -20 4

Adaptors
-20 30
50
10 1 -16 1,5 5
40 -16
10
20 0,75 -12 2
Return Lines
30 -12 0,625 -10
15
5 -10 0,5 -08 3 10
20 5 -08
4 10 0,4 4
-06 Pressure Lines
15

Accessories
15 4
-06 -05 5
3 0,3
3 -05 -04 20
10
2 5 0,2
-04 -03
2 30
4 10
1,5 0,15

1,5 -02 40
3
5
1 0,1 15 50
4 1

3
Filters

0,5
2 0,5

The velocity of the fluid should not exceed the range shown in the right A further example will help you to use this chart:
hand column. When oil velocities are higher than recommended in the Determine the hose size required to carry 40 litres of oil per minute and
chart, turbulent flow occurs, resulting in loss of pressure and excessive determine the velocity of the oil through the hose assembly. The assembly
heating. For long hoses and/or high viscosity oil, or if the flow of is to be used as a pressure line and the flow will be continuous.
hydraulic fluid is continuous, it is recommended to use figures at Locate the flow, 40 litres per minute (left hand column), and velocity,
Technical

the lower end of the Maximum Recommended Velocity range. For 15 feet per second (right hand column), since 15 is the centre of the
short hoses and/or low viscosity oil, or if the flow of hydraulic fluid is Pressure Lines Maximum recommended velocity range. Lay a straight
intermittent or for only short periods of time, figures at the higher end edge across these two points. The straight edge crosses the centre
of the Maximum Recommended Velocity range can be used. column just above the -08 on “All Other Dash Sizes” side of Hose Bore
axis. Keeping the straight edge on 40 litres per minute, cross the centre
column at -08 and -10 sizes and read the Flow Velocity in the right hand
column. It can be seen that using -08 Hose Size , Flow Velocity will be 18
feet per second, and for -10 Hose Size, Flow Velocity will be 11 feet per
second. As the flow is continuous, -10 Hose Size is recommended.

H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 391
How to Order Hose Assemblies

HOSE ASSEMBLIES OF SPECIFIC LENGTHS


ALL RYCO HOSE ASSEMBLIES ARE MANUFACTURED SEAT TO SEAT LENGTH UNLESS OTHERWISE SPECIFIED BY CUSTOMER.
Length of a Hose Assembly can be measured in three ways:
1. Seat to Seat Length. (RYCO Standard, unless otherwise specified).
Length is measured from tip of seat to tip of seat.

2. Overall Length. (OA)


Length is measured from tip of nut to tip of nut.

3. Cut Hose Length. (CL)


This is the length that the hose is cut to before couplings are attached. The length of the couplings is extra.

NOTE: For male fittings and flanged fittings, seat and overall length measurement points are the same.

ORIENTATION OF FITTINGS HOW TO MEASURE


Proper positioning of elbow end fittings Orientation is determined by the number
on a hose is governed by the offset angle, of degrees between the fitting furthest
or the amount of angular offset between from the viewer and the fitting nearest
connecting parts in the installation. If this to the viewer, measured in a clockwise
angle of orientation is not correct in the direction.
construction of a hose assembly the Orientation Tolerances:
performance and life of the assembly will ± 3° on lengths up to 600 mm (24”).
be greatly reduced. ± 5° on lengths over 600 mm (24”).

Page 392 QQUUAAL L I I TT YY HH O


OS E A
ANN DD FF I I TT TTI INNGGS S
How to Order Hose Assemblies

When ordering Hose Assemblies, specifying by the following system will assist; or alternatively supply a clear, concise drawing or sketch.
1. Hose Type.
2. (Hose Protection or extra operations to hose) - if applicable.
3. Hose Assembly Length (expressed in mm), followed by method of measurement:

Intro
blank if “Seat to Seat Length”
-OA if “Overall Length”
-CL if “Cut Hose Length”
4. Fitting End 1.
5. Fitting End 2.
6. Angle of Orientation if both fittings are elbows and/or tube bends.
EXAMPLES:
1. T18A * 1830 * T209-0808 * T204-0814
Hose will be made 1830 mm Seat to Seat.

Hose
2. T18A * 1830-OA * T209-0808 * T204-0814
Hose will be made 1830 mm tip of T209 male to tip of T204 nut.
3. T28D * 1830 * T205-0808 * T273-0824 @ 135°
Hose assembly will be manufactured so that when T205-0808 is furthest away the T273-0824 will be oriented 135° clockwise.
4. T28A * 1640-CL * L01-0812 * L04-0817
Hose will be cut to 1640 mm and length of fittings will be extra.
5. H1212A * (RSG-32 * 1000) * 1000-OA * T763-1236 * T772-1236
Hose will be covered with RSG for full length of hose assembly. Length will be overall from T763 tip to T772 bend centreline.

Couplings
6. RQP212 * (PIERCE * 2200) * 2200 * T209-1212 * T204-1217
Hose cover will be pierced/pin pricked.
7. T18A * 1830 * T201-0808 * T202-0808 + S27-0808
The length of the S27-0808 is extra, not included in the 1830 mm.

Cut-Off Allowance (CA)


Values for Cut-Off Allowance (CA) dimensions are published in this Product Technical Manual.
CA dimensions allow calculation of the Hose Cut Length required to make a Hose Assembly of a particular Seat to Seat Length.

Adaptors
Accessories
EXAMPLE: For a Hose Assembly using T204-0609 coupling one end, and T209-0606 coupling other end, with a required
Seat to Seat Length of 750 mm, calculate the Hose Cut Length required.
From page 108, CA dimension for T204-0609 is 20 mm. This is "coupling 1" for the required hose assembly.
From page 105, CA dimension for T209-0606 is 33 mm. This is "coupling 2" for the required hose assembly.

Cut Length of Hose = Seat to Seat Length of Hose Assembly - CA (coupling 1) - CA (coupling 2) = 750 mm – 20 mm – 33 mm = 697 mm

IMPORTANT NOTES:
1. CHECK AND MEASURE COUPLING BEFORE CUTTING HOSE
For all Couplings, before calculating the Cut Length of the hose, measure and check that the CA dimension of the physical
coupling complies with that published. CA dimensions may vary due to manufacturing method or design refinement.
Filters

2. HOSE ASSEMBLY LENGTH GROWTH AFTER COUPLING ATTACHMENT


The CA dimension is measured from where the hose abuts when fully inserted, to the connection end seat of the coupling.
With most Crimp Couplings*, and Field Attachable Couplings having ferrules**; due to compression of the hose within the
coupling after attachment, a growth in length occurs, in addition to the published CA dimension. Growth varies with different
types and sizes of hose and couplings. For longer hoses, and non-critical applications, it is common practice to ignore the
growth, as the extra length generated usually does not affect the function of the hose assembly. In applications where the
length of the hose assembly is critical, the growth must be allowed for when calculating Cut Length of hose. RYCO recommends
measuring the growth when the first coupling is attached by measuring between reference points marked on the coupling
and hose before and after coupling attachment, then adjusting the Cut Length of the hose to compensate.
Technical

3. See page 203 for extra information about CA dimensions for A00, B00, K00, L00 and 400 Series Field Attachable couplings.
4. See note on page 100 regarding Drop Length (DL) and Cut-Off Allowance (CA) published dimensions.
5. For Hose Assemblies, the following must be considered:
Maximum Working Pressure of the Hose; End Style (Connector Termination), see pages 419 to 422, and
Minimum Free Length, see page 398 in the “Safety Guide”, pages 396 to 399.
* For 1100 Series with RTH1 hose, growth is less than 5 mm; for T400 Series couplings with SR and SRF hose series, growth varies and must be measured each time.
** For practical purposes, 800 Series Push-On and 3300 Series couplings do not experience extra growth.

C O N N E C T I N G P A R T N E R S H I P S Page 393
Hose Selection

SELECTION, INSTALLATION AND MAINTENANCE OF HOSE AND HOSE ASSEMBLIES


SCOPE:
1. Many factors affect the selection, making, installation and maintenance of hose assemblies. This catalogue,
RYCO Hydraulics (RYCO), and The Society of Automotive Engineers recommended practice SAE J1273, have useful
information about selecting, making, installing and servicing hydraulic hose assemblies. For further
information, please contact your local RYCO representative.
RYCO recommends hose and coupling combinations in the catalogue only after completing extensive testing.
Evaluation of a hose and coupling combination requires considerable impulse testing and cannot be determined
by a simple burst or pressure hold test. RYCO disclaims all liability for any hose assembly made in violation of
RYCO recommendations, procedures and current crimp data. Crimp data is updated from time to time.
The consumer’s exclusive remedy with respect to any claim shall be a refund of the purchase price or
replacement of the product at the option of RYCO. In no event shall RYCO be liable for any incidental or
consequential damages whatsoever.
WARNING: IMPROPER SELECTION, INSTALLATION, OR MAINTENANCE MAY RESULT IN PREMATURE
FAILURES, BODILY INJURY, PROPERTY DAMAGE.

SELECTION:
2. The following is a list of factors which must be considered before final hose selection can be made:
2.1 Pressure – After determining the system pressure, hose selection must be made so that the recommended maximum
operating pressure is equal to or greater than the system pressure. Surge pressures higher than the maximum operating
pressure will shorten hose life and must be taken into account by the hydraulic engineer.
2.2 Suction – Hoses used for suction applications must be selected to ensure that the hose will withstand the vacuum and
pressure of the system.
2.3 Temperature – Care must be taken to ensure that fluid and ambient temperatures, both static and transient, do not
exceed the limitations of the hose. Special care must be taken when routing near hot objects such as manifolds.
2.4 Fluid Compatibility – Hose selection must assure compatibility of the hose tube, cover, and fittings with the fluid used.
Additional caution must be observed in hose selection for gaseous applications.
2.5 Size – Transmission of power by means of pressurised fluid varies with pressure and rate of flow. The size of the components
must be adequate to keep pressure losses to a minimum and avoid damage to the hose due to heat generation or excessive
turbulence.
2.6 Routing – Attention must be given to optimum routing to minimise inherent problems.
2.7 Environment – Care must be taken to ensure that the hose and fittings are either compatible with, or protected from, the
environment to which they are exposed. Environmental conditions such as ultraviolet light, ozone, salt water, chemicals
and air pollutants can cause degradation and premature failure and, therefore, must be considered.
2.8 Mechanical Loads – External forces can significantly reduce hose life. Mechanical loads which must be considered
include excessive flexing, twist, kinking, tensile or side loads, bend radius, and vibration. Use of swivel type fittings or
adaptors may be required to ensure no twist is put into the hose. Unusual applications may require special testing prior to
hose selection.
2.9 Abrasion – While a hose is designed with a reasonable level of abrasion resistance, care must be taken to protect the
hose from excessive abrasion which can result in erosion, snagging, and cutting of the hose cover. Exposure of the
reinforcement will significantly accelerate hose failure.
2.10 Proper End Fitting – Care must be taken to ensure proper compatibility exists between the hose and coupling selected
based on the manufacturer’s recommendations substantiated by testing to industry standards such as SAE J517.
2.11 Length – When establishing proper hose length; motion absorption, hose length changes due to pressure, as well as hose
and machine tolerances must be considered.
2.12 Specifications and Standards – When selecting hose; government, industry, and manufacturer’s specifications and
recommendations must be reviewed as applicable.
2.13 Hose Cleanliness – Hose components vary in cleanliness levels. Care must be taken to ensure that the assemblies selected
have an adequate level of cleanliness for the application.
2.14 Electrical Conductivity – Certain applications require that hose be non-conductive to prevent electrical current flow.
Other applications require the hose to be sufficiently conductive to drain off static electricity. Hose and fittings must be
chosen with these needs in mind.
2.15 High Pressure Gas – Do not use hydraulic hose to transmit high pressure gases.

Page 394 QQUUAAL L I I TT YY HH O


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Hose Selection

INSTALLATION:

Intro
3. After selection of proper hose, the following factors must be considered by the installer:

3.1 Pre-installation Inspection – Prior to installation, a careful examination of the hose must be performed. All components
must be checked for correct style, size and length. In addition, the hose must be examined for cleanliness, I.D. obstructions,
blisters, loose cover, or any other visible defects.
3.2 Follow Manufacturer’s Assembly Instructions.
3.3 Minimum Bend Radius – Installation at less than minimum bend radius may significantly reduce hose life. Particular
attention must be given to preclude sharp bending at the hose/fittings juncture.

Hose
3.4 Twist Angle and Orientation – Hose installations must be such that relative motion of machine components produces
bending of the hose rather than twisting.
3.5 Securement – In many applications, it may be necessary to restrain, or guide, the hose to protect it from damage by
unnecessary flexing, pressure surges, and contact with other mechanical components. Care must be taken to ensure such
restraints do not introduce additional stress or wear points.
3.6 Proper Connection of Ports – Proper physical installation of the hose requires a correctly installed port connection while

Couplings
ensuring that no twist or torque is transferred to the hose.
3.7 Avoid External Damage – Proper installation is not complete without ensuring that all tensile loads, side loads, kinking,
flattening, potential abrasion, thread damage, or damage to sealing surfaces are corrected or eliminated.
3.8 System Check out – After completing the installation, all entrapped air must be eliminated, then the system must be
pressurised to the maximum system pressure and checked for proper function, and for freedom from leaks.
NOTE: Avoid potential hazardous areas while testing.

MAINTENANCE:

Adaptors
4. Even with proper selection and installation, hose life may be significantly reduced without a continuing maintenance
program. Maintenance and Inspection frequency should be determined by the severity of the application and risk potential.
A maintenance program should include the following as a minimum.

4.1 Hose Storage – Hose products in storage can be adversely affected by temperatures, humidity, ozone, sunlight, oils,
solvents, corrosive liquids and fumes, insects, rodents, and radioactive materials. Storage areas should be relatively cool
and dark and free of dust, dirt, dampness and mildew.
4.2 Visual Inspection – Any of the following conditions require immediate sytem shut down and replacement of the

Accessories
hose assembly:
a) Leaks at fittings or in hose. (Leaking fluid is a fire hazard.)
b) Damaged, cut, or abraded cover. (Any reinforcement exposed.)
c) Kinked, crushed, flattened, or twisted hose.
d) Hard, stiff, heat cracked, or charred hose.
e) Blistered, soft, degraded, or loose cover.
f) Cracked, damaged, or badly corroded fittings.
g) Slippage or movement of fittings on the hose.
4.3 Visual Inspection – The following items must be tightened, repaired or replaced as required.
Filters

a) Leaking port conditions.


b) Clamps, guards, shields.
c) Remove excessive dirt build-up.
d) System fluid level, fluid type, and any air entrapment.
4.4 Functional Test – Operate the system at maximum operating pressure and check for possible malfunctions and freedom
from leaks.
NOTE: Avoid potential hazardous areas while testing.
Technical

4.5 Replacement Intervals – Specific replacement intervals must be considered based on previous service life, government or
industry recommendations, or when failures could result in unacceptable down time, damage, or injury risk.

H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 395
Safety Guide

SAFETY GUIDE FOR SELECTION AND USE OF HOSE, FITTINGS


AND RELATED ACCESSORIES
STOP! Failure or improper selection or improper use of hose, fittings, or related accessories can cause death, personal
DANGER! injury and property damage. Possible consequences of failure or improper selection or improper use of hose,
fittings, or related accessories include, but are not limited to:
• Fittings blown off at high speed.
• High velocity fluid discharge.
• Explosion, or burning, of the conveyed fluid.
• Electrocution from high voltage electric power lines or other sources of electricity.
• Contact with suddenly moving, or falling, objects that are held in position, or moved, by conveyed fluid.
• Dangerously whipping hose.
• Contact with conveyed fluids that may be hot, cold, toxic or otherwise injurious.
• Sparking or explosion caused by static electricity build-up.
• Sparking, or explosion, while spraying paint or other flammable liquid.

Before selecting or using any RYCO Hydraulics (RYCO) hose or fittings or related accessories, it is essential that you
read the following instructions.
1. GENERAL INSTRUCTIONS:
1.1 Scope: This safety guide provides instructions for selecting and using (including assembling, installing and maintaining)
hose fittings (including all products commonly called “fittings” or “couplings” for attachment to hose), and related
accessories (including crimping machines and tooling). This safety guide is to be used in conjunction with the specific
publications for the specific hose, fittings and related accessories that are being considered for use.
1.2 Fail-Safe: Hose and hose assemblies can and do fail. Design all systems in a fail-safe mode, so that failure of the hose or
hose assembly or related accessories will not endanger persons or property.
1.3 Distribution: Provide a copy of this safety guide to each person who is responsible for selecting, or using, hose and fittings
and related accessories. Do not select, or use, hose and fittings or related accessories without thoroughly understanding
this safety guide.
1.4 User Responsibility: Due to the wide variety of operating conditions and uses for hose and fittings and related accessories,
RYCO do not represent or warrant that any particular hose or fitting or related accessories is suitable for any specific end
use. This safety guide does not analyse all technical parameters that must be considered in selecting a product. The product
user, through its own analysis and testing, is solely responsible for:
• The final selection of the hose and fittings and related accessories.
• Assuming that requirements are met and the use presents no health or safety hazards.
• Providing all appropriate health and safety warnings where hose and fittings and related accessories are used.
1.5 Additional Questions: Contact the RYCO Hydraulics Technical Department if you have any questions or require any
additional information.
2. HOSE AND FITTING SELECTION INSTRUCTIONS:
2.1 Electrical Conductivity: Certain applications require that a hose be non-conductive to prevent electrical current flow.
Other applications require the hose to be sufficiently conductive to drain off static electricity. Extreme care must be
exercised when selecting hose and fittings for these or any other applications. For applications that require hose to be
electrically non-conductive, including but not limited to applications near high voltage electric lines, only special
non-conductive hose can be used. The manufacturer of the equipment must be consulted to be certain that the hose and
fittings selected are correct for the application. Do not use any RYCO hose or fittings for any such application unless:
(i) the application is expressly approved by RYCO
(ii) the hose is both orange colour and marked “non-conductive”
(iii) the manufacturer of the equipment specifically approves the particular RYCO hose and fittings.
Do not use any RYCO hose or fittings for conveying paint in airless spraying or similar applications without the written
approval of RYCO in each case. A special hose and fittings assembly is required for this application. If the correct hose and
fitting application is not used for this application, static electricity can build up and cause sparks that may result in an
explosion and/or fire.
The electrical conductivity or non-conductivity of hose and fittings is dependent upon many factors and may be susceptible
to change.
2.2 Pressure: Hose selection must be made so that the published maximum recommended working pressure of the hose is
equal or greater than the maximum system pressure. Surge pressures in the system higher than the published maximum
recommended working pressure will cause failure, or shorten hose life.

Page 396 QQUUAAL L I I TT YY HH O


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Safety Guide

2.3 Suction: Hoses used for suction applications must be selected to ensure that the hose will withstand the vacuum and
pressure of the system.
2.4 Temperature: Be certain that fluid and ambient temperatures, both steady and transient, do not exceed the limitations

Intro
of the hose. Care must be taken when routing hose near hot objects such as manifolds.
2.5 Fluid Compatibility: Hose selection must assure compatibility of the hose tube, cover, reinforcement, and fittings with
the fluid media used.
2.6 Permeation: Permeation (that is, seepage through the hose) will occur from inside the hose to the outside environment
when hose is used with gases, liquid and gas fuels, and refrigerants (including but not limited to such materials such as
helium, fuel, oil, natural gas or freon). This permeation may result in high concentrations of vapours which are potentially
flammable, explosive, or toxic, and in loss of fluid. You must take into account the fact that permeation will occur and
could be hazardous.

Hose
Permeation of moisture from the outside environment to inside the hose will also occur. If this moisture permeation would
have detrimental effects (particularly for, but not limited to, refrigeration and air conditioning systems), incorporation of
appropriate system safeguards should be selected and used.
2.7 Size: Transmission of power by means of pressurised fluid varies with pressure and rate flow. The size of the components must
be adequate to keep pressure losses to a minimum and avoid damage due to heat generation of excessive fluid velocity.
2.8 Routing: Attention must be given to optimum routing to minimise inherent problems.
2.9 Environment: Care must be taken to ensure that the hose and fittings are either compatible with or protected from the

Couplings
environment to which they are exposed including but not limited to ultraviolet radiation, sunlight, heat, ozone, moisture,
water, salt water, chemicals and air pollutants.
2.10 Mechanical Loads: Consideration must be given to excessive flexing, twist, kinking, tensile or side loads, bend radius,
and vibration. Use of swivel type fittings or adaptors may be required.
2.11 Physical Damage: Care must be taken to protect hose from wear, snagging and cuts.
2.12 Proper End Fittings: See instructions 3.2 through 3.5. These recommendations may be substantiated by testing to
industry standards.
2.13 Length: When establishing a proper hose length; motion absorption, hose length changes due to pressure, and hose and

Adaptors
machine tolerances must be considered.
2.14 Specifications and Standards: When selecting hose and fittings; government, industry, and RYCO specifications and
recommendations must be reviewed and followed as applicable.
2.15 Hose Cleanliness: Hose components may vary in cleanliness levels. Care must be taken to ensure that the assembly
selected has an adequate level of cleanliness for the application.
2.16 Fire Resistant Fluids: Some fire resistant fluids require the same hose as used with petroleum oil. Some use a special hose,
while a few fluids will not work with any hose at all. See General Instructions 1.5 and Hose and Fitting Selection Instructions 2.5.

Accessories
2.17 Radiant Heat: Hose can be heated to destruction without contact by nearby items such as hot manifolds or molten metal.
2.18 Welding and Brazing: Heating of plated parts, including hose fittings and adaptors, above 232°C (450°F) such as during
welding, brazing, or soldering may emit deadly gases.
2.19 Atomic Radiation: Atomic radiation affects all materials used in hose assemblies. Do not expose hose assemblies to atomic radiation.
3. HOSE AND FITTING ASSEMBLY AND INSTALLATION INSTRUCTIONS:
3.1 Pre-Installation Inspection: Prior to installation, a careful examination of the hose assembly must be performed. All
components must be checked for correct style, size, and length. The hose must be examined for cleanliness, obstructions,
blisters, cover looseness, or any other visible defects.
3.2 Hose and Fitting Assembly: Do not assemble a RYCO fitting on a RYCO hose that is not specifically listed for that fitting
Filters

by RYCO. Do not assemble RYCO fittings on another manufacturer’s hose or a RYCO hose on another manufacturer’s
fitting unless RYCO approves the assembly in writing, and the user verifies the assembly and the application through
analysis and testing. See instruction 1.4. The RYCO published instructions must be followed for assembling the fittings on
the hose. These instructions are provided in the RYCO catalogue.
3.3 Related Accessories: Do not crimp or swage any RYCO hose or fitting with anything but the proper RYCO swage machine
or crimp machine and in accordance with RYCO published instructions. Do not crimp or swage another manufacturer’s
hose fitting with a RYCO crimp machine or swage machine unless authorised in writing by RYCO.
Technical

3.4 Parts: Do not use any RYCO hose or fitting part unless used with the correct RYCO mating parts, in accordance with
published instructions, unless authorised in writing by RYCO.
3.5 Field Attachable/Permanent: Field Attachable couplings may be reattached once only after their first use, provided that
they have not been part of a hose assembly that has failed, and are in a fit condition for reuse. Do not reuse any field
attachable hose coupling that has blown or pulled off a hose. Do not reuse any permanent (that is, crimped or swaged)
hose fittings or any part thereof.
3.6 Minimum Bend Radius: Installation of a hose at less than the minimum listed bend radius may significantly
reduce hose life.
C O N N E C T I N G P A R T N E R S H I P S Page 397
Safety Guide
3.7 Twist Angle and Orientation: Hose installations must be such that relative motion of machine components does not
produce twisting.
3.8 Securement: In many applications, it may be necessary to restrain, protect, or guide the hose to protect it from damage.
Care must be taken to ensure such restraints do not introduce additional stress or wear points.
3.9 Proper Connection of Ports: Proper physical installation of the hose requires a correctly installed port connection while
ensuring that no twist or torque is transferred to the hose.
3.10 External Damage: Proper installation is not complete without ensuring that tensile loads, side loads, kinking, flattening,
potential abrasion, thread damage, or damage to sealing surfaces are corrected or eliminated. See instruction 2.10.
3.11 System Check-out: After completing the installation, all air entrapment must be eliminated and the system pressurised to the maximum
system pressure and checked for proper function and freedom from leaks. NOTE: Avoid potential hazardous areas while testing.
3.12 Minimum Free Length of Hose Assemblies: Occasionally requests or orders arise for hydraulic hose assemblies where
the ‘Free Length’ of hose between the ferrules of the couplings is not long enough, and could hinder the ability of the hose
assembly to function properly. This is particularly the case when utilising very short hose assemblies, where a shortening
or shrinkage of the hose under pressure may result in hose and coupling separation. In addition, small misalignments,
vibration and other displacements may induce very high stresses upon the hose/coupling juncture, as there is little capacity
for the flexible nature of the hose to compensate.
Due to the possible problems associated with using very short hose assemblies, RYCO has adopted the following general
rule (equation) for the allowable Minimum Free Length (MFL) of hose to be used as a guide when fabricating or ordering
a hydraulic hose assembly.

Should the Minimum Free Length (MFL) of the actual hose assembly fall below the derived MFL value from the above equation (when
calculated using information for the relevant hose size from the relevant, and most current, hose specification), RYCO CAUTIONS the
hose assembly as being “under recommended Minimum Free Length – may cause premature hose assembly failure”.

4. HOSE AND FITTING MAINTENANCE INSTRUCTIONS:


Even with proper selection and installation, hose life may be significantly reduced without a continuing maintenance
program. Frequency should be determined by the severity of the application and risk potential. A maintenance program
must include the following as a minimum.
4.1 Visual Inspection Hose/Fitting: Any of the following conditions require immediate system shut down and replacement
of the hose assembly:
• Slippage or movement of fittings on the hose
• Damaged, cut or abraded cover
• Hard, stiff, heat cracked, or charred hose
• Cracked, damaged, or badly corroded fittings
• Leaks at fitting or in hose
• Kinked, crushed, flattened or twisted hose
• Blistered, soft, degraded or loose cover
4.2 Visual Inspection All Other: The following items must be tightened, repaired or replaced as required:
• Leaking port conditions
• Remove excess dirt build-up
• Clamps, guards, shields
• System fluid level, fluid type and any air entrapment
4.3 Functional Test: Operate the system at maximum operating pressure and check for possible malfunctions and freedom from leaks.
4.4 Replacement Intervals: Specific replacement intervals must be considered based on previous service life, government or
industry recommendations. See instructions 1.2.

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Safety Guide – Maximum Temperature Limits
The follwing RYCO Hose Series are not listed on CAUTION: Maximum Working Temperatures shown are
this page: T1F, TJ2D, RQG1, M2G, M1, FB2, Life expectancy of hoses is shortened at for continuous temperatures. Slightly higher
RTH1, TW1, PW2, MP1. high temperatures. Detrimental effects increase intermittent temperatures (up to 10% of total
These hoses are specific purpose hoses, and when temperature is elevated, and when operating time) may be acceptable with some
their temperature limits are specified in the operating pressure, flow velocity, duration and hoses and some fluids if reduced service life
HOSE section of this Product Technical Manual. frequency of exposure, and level of impurities in is acceptable. Please refer to RYCO Hydraulics

Intro
Refer to RYCO Hydraulics Technical Department the media are high. Actual service life at Technical Department for more information.
for any further queries. temperatures approaching the recommended DO NOT expose hose to maximum temperature
Other RYCO Hose Series are listed below. limits will depend on the particular application and maximum rated working pressure at the
The Maximum Working Temperatures for and the fluid being used. same time.
these hoses as listed in the HOSE section of Maximum Working Temperatures refer to the The fluid manufacturer's recommended
this Product Technical Manual; are for use with temperature of the media in the hose; not maximum operating temperature for the fluid
general purpose, mineral (petroleum) oil the environmental temperature of around must not be exceeded. If different to the below
based hydraulic fluids, except where otherwise the outside of the hose. Please refer to listed temperatures, the lower limit must take
stated. RYCO Hydraulics Technical Department for precedence. We recommend keeping the hose
Temperature limits for other hydraulic fluids, environmental temperatures in excess of 80°C filled with the pressure medium at all times.

Hose
and some other common applications, are listed (176°F), except RQP1 and RQP2 Series where Further information available on request.
below. environmental temperature is the same as
media temperature.

GROUP 1 GROUP 2 GROUP 3 GROUP 4


T1A, T2A, T3KA
AVENGER H12A, H13A
HSHA, HSPA
DIEHARD T1D, T2D, T3KD, TXA2D H12D, H13D, H15D

Couplings
SLIDER T2S H12S, H13S
SURVIVOR RQP6 RQP1, RQP2, RQP5
RT7, RT7N, RT7T, RT7TN
OTHER SERIES DF2A, SR, SRF, M2, T5 RT8, RT8N, RT8T, RT8TN
PL1
MEDIA TEMPERATURE LIMITS
GENERAL PURPOSE -40°C to +100°C
MINERAL (PETROLEUM) (-40°F to +212°F) -40°C to +121°C -40°C to +150°C -40°C to +95°C
BASED HYDRAULIC OIL RQP6: -40° to +125°C (-40°F to +250°F) (-40°F to +302°F) (-40°F to +203°F)

Adaptors
(see Note 1) (-40°F to +257°F)
0°C to +71°C 0°C to +121°C 0°C to +70°C
WATER +71°C (+160°F)
(+32°F to +160°F) (+32°F +250°F) (+32°F to +158°F)
WATER IN MINERAL OIL +85°C (+185°F) -40°C to +85°C -40°C +121°C -40°C to +95°C
(40% to 80% water) (-40°F to +185°F) (-40°F +250°F) (-40°F to +203°F)
MINERAL OIL IN WATER +85°C (+185°F) -40°C to +85°C -40°C to +121°C -40°C to +70°C
(more than 80% water) (-40°F to+185°F) (-40°F to +250°F) (-40°F to +158°F)
-40°C to +85°C -40°C to +121°C -40°C to +70°C
WATER / GLYCOL +85°C (+185°F)

Accessories
(-40°F to +185°F) (-40°F to +250°F) (-40°F to +158°F)
-40°C to +85°C -40°C to+85°C -40°C to+70°C
GLYCOL +85°C (+185°F)
(-40°F to +185°F) (-40°F to +185°F) (-40°F to +158°F)
PHOSPHATE ESTERS -40°C to +82°C (see Note 2)
Not suitable Not suitable Not suitable
(see Note 2) (-40°F to +180°F) (see Note 2)
RQP6: -40°C to +100°C
AIR (-40°F to +212°F) -40°C to +71°C (see Note 3) -40°C to +121°C (see Note 3) -40°C to +71°C (see Note 3)
(see Note 3) ***OTHERS: (-40°F to +160°F) (see Note 3) (-40°F to +250°F) (see Note 3) (-40°F to +160°F) (see Note 3)
+71°C (+160°F)

PETROL (GASOLINE) Contact RYCO Hydraulics Contact RYCO Hydraulics Contact RYCO Hydraulics Contact RYCO Hydraulics
Filters

T5: +71°C (+160°F) T5: -40°C to +71°C


DIESEL FUEL RQP6: -40°C to +71°C -40°C to +50°C -40°C to +93°C (-40°F to +160°C)
(-40°F to +160°F) (-40°F to +122°F) (-40°F to +200°F) PL1: -40°C to +49°C
OTHERS: +50°C (+122°F) (-40°F to +120°F)
ENGINE LUBRICATING OIL, -40°C to +100°C -40°C to +100°C -40°C to +100°C -40°C to +95°C
GEARBOX OIL (-40°F to +212°F) (-40°F to +212°F) (-40°F to +212°F) (-40°F to +203°F)
AUTOMATIC -40°C to +100°C -40°C to +100°C -40°C to +100°C -40°C to +95°C
TRANSMISSION FLUID (-40°F to +212°F) (-40°F to +212°F) (-40°F to +212°F) (-40°F to +203°F)
Technical

Note 1 For highly refined and special purpose mineral based hydraulic oils (for example aviation hydraulic oils, MIL spec oils, etc),
contact RYCO Hydraulics Technical Department.
Note 2 Not suitable for use with aerospace type phosphate esters such as Monsanto Skydrol 500B, Stauffer Aero-Safe 2300W
and Chevron Hy-jet IV.
Note 3 For use with Air at pressures above 17,2 bar (250 psi), cover of hose must be perforated/pin-pricked (except RQP5 and T5), to
allow air permeating through hose to escape without blistering the cover. Maximum working pressure of wire braid and spiral
reinforced hose must be reduced by 30% (except for RQP1 and RQP2). Observe all State and Federal Safety Regulations.

H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 399
Characteristics of Hose Elastomers
The characteristics shown below are for the normal, or usual, range of these specific Elastomers. Characteristics can be changed
somewhat, through different compounding, to meet the requirements of specialised applications. Each elastomer has a unique
combination of strengths and weaknesses. Depending on each specific application, the elastomer must possess the correct
combination of properties if it is to perform satisfactorily.
Tube and cover elastomers may occasionally be upgraded to take advantage of improved materials and technology.
For detailed information on specific hose tube or cover check the Chemical Compatability Table on page 401, and also the
specific hose specifications page.

COMMON NAME NEOPRENE NITRILE HYPALON™ EPDM CPE POLYESTER TEFLON™


Chemical Poly- Acrylonitrile Chlorosulfonated Ethylene Chlorinated Polyamide Fluorinated
Name Chloroprene & Butadiene Polyethylene Propylene Diene Polyethylene Resin Thermoplastic

Common
CR NBR CSM EPDM CPE PE-E PTFE
Designation

Flame
Very Good Poor Good Poor Good Poor Good
Resistance

Petroleum Base
Good Excellent Very Good Poor Very Good Very Good Excellent
Oils

Good to
Diesel Fuel Excellent Good Poor Very Good Very Good Excellent
Excellent

Resistance
Good to Good to
to Gas Good Good Fair to Good Good Good
Excellent Excellent
Permeation

Good to
Weather Fair to Good Very Good Excellent Good Excellent Excellent
Excellent

Poor for Tube


Good to
Ozone Good for Very Good Excellent Good Good Excellent
Excellent
Cover

Heat Good Good Very Good Excellent Excellent Good Excellent

Low Good to
Fair to Good Poor to Fair Poor Good Good Excellent
Temperature Excellent

Water - Oil
Excellent Excellent Good Poor Excellent Very Good Excellent
Emulsions

Water/Glycol
Excellent Excellent Excellent Excellent Excellent Very Good Excellent
Emulsions

Phosphate Excellent (not


Fair
Esters to 82°C Poor for Aerospace Very Good Very Good Good Excellent
(For Cover)
(180°F) types)
Phosphate Excellent (not
Fair
Ester Base Poor for Aerospace Very Good Very Good Good Excellent
(For Cover)
Emulsions types)

HYPALON™, TEFLON™ DUPONT

Page 400 QQUUAAL L I I TT YY HH O


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Chemical Compatibility for Hose
The following Chemical Compatibility Chart is for guidance only.
In all cases, testing is advised to determine the application suitability.
Material for Couplings and Adaptors must also be compatible - refer to RYCO Hydraulics Technical Department.
Specified resistance applies only at room temperature unless otherwise stated, and within the listed concentration.

Intro
TUBE MATERIAL TUBE MATERIAL

NI

NI
HY

HY
PO

PO ON™
NE

NE
TE

TE
TR

TR
PA

PA
LY

LY
OP

OP
FL

FL
N IT

NI
ILE E

ILE
LO

L
ES

ES
ON

ON
TR
RE

RE
RIL
PV

PV
CP

CP
TE

TE
N
CHEMICAL NAME CHEMICAL NAME

ILE
NE

NE


R
E

E
C

C
Acetic Acid (25%) 2 X 2 1 2 X 1 Isopropyl Alcohol 2 2 2 1 2 - 1

Hose
Acetone X X X 1 X X 1 Kerosene X 2 X 1 X 2 1
Acetylene NO HOSE AVAILABLE L.P.G. USE L.P.G. HOSE ONLY
Air (71°C, 166°F) 1 1 1 1 1 1 1 Lubricating Oils (under 50°C, 122°F) 2 1 2 1 2 1 1
Air (82°C, 180°F) 2 2 2 1 2 2 1 Methyl Alcohol (Methanol) 100% 1 1 1 1 1 2 1
Air (93°C, 199°F) X X X 1 2 X 1 Methyl Chloride X X X X X 2 1
Amyl Acetate X X X 2 X X 1 Methyl Ethyl Ketone (MEK) X X X 2 X 2 1

Couplings
Aniline X X X 2 X - 1 Naphtha (Low Aromatics) X 2 X 1 X X 1
Benzene (Benzol) X X X X X X 1 Natural Gas USE L.P.G. HOSE ONLY
Butyl Acetate X X X 2 X X 1 Nitric Acid (10%) X X X 1 2 X 1
Butyl Alcohol (Butanol) 2 X X 1 2 2 1 Nitric Acid (40%) X X X X X X 1
Carbon Dioxide (Dry) 2 1 1 1 1 - 1 Oxalic Acid (10% cold) X X X 1 2 X 1
Carbon Dioxide (Wet) 2 1 1 1 1 - 1 Ozone (Dry) 2 X 2 1 2 2 1
Carbon Disulfide X X X 2 X - 1 Paint Solvents (Oil Base) X X - - X 2 1
Chlorine Gas (Dry & Wet) NO HOSE AVAILABLE Perchloroethylene X X X 2 X X 1

Adaptors
Chlorine Water (25%) X X X - 2 X 1 Phenol (Carbolic Acid) X X X 1 X X 1
Chloroform X X X - X X 1 Phosphoric Acid (50%) 2 2 X 1 1 X 1
Cyclohexane X 2 X 1 X 2 1 Propane Gas USE L.P.G. HOSE ONLY
Diesel fuel (under 50°C, 122°F) X 1 X 2 X 1 1 Sodium Hydroxide (40%) 1 2 - 1 1 X 1
Ethers (under 50°C, 122°F) X 2 2 1 2 X 1 Sodium Hydroxide
2 X X 1 1 X 1
Ethyl Acetate X X X 2 X 2 1 (50%, under 45°C, 113°F)

Accessories
Ethyl Alcohol (Ethanol) 1 1 - 1 1 2 1 Sodium Hydroxide
- - - 1 2 X 1
Ethyl Cellulose - - - 1 - - 1 (50%, under 82°C, 180°F)
Ethyl Chloride (Wet) 2 X X - X - 1 Sulphur Dioxide (Dry) X X X - 2 X 1
Ethylene Glycol (under 66°C, 151°F) 1 1 1 1 1 1 1 Sulphuric Acid (10%) 1 2 2 1 1 X 1
Fluorine (Liquid) NO HOSE AVAILABLE Sulphuric Acid (93%) X X X - X X 1
Formaldehyde 37% 2 2 - 1 2 2 1 Toluene (Toluol) X X X X X 2 1
Fuel A (ASTM) X 2 2 1 1 - - Trichloroethylene X X X 2 X 2 1
Fuel B (ASTM) X 2 X 2 X - - Vegetable Oils 2 1 2 1 2 1 1
Fuel Oil X 1 X 1 X 2 1 Xylene X X - X - 2 1
Filters

Glycerine (Glycerol) 1 1 1 1 1 1 1
Grease (Petroleum Base) 2 1 2 - 2 1 1 1 = Excellent Resistance
Hexane (under 50°C, 122°F) X 1 2 2 1 2 1 2 = Good Resistance
Hydraulic Fluid X = Not Recommended
X X X 1 1 2 1 - = No Data Available
(Phosphate Ester Base)
Hydraulic Fluid (100°C, 212°F) HYPALON™, TEFLON™ DUPONT
2 1 2 1 1 1 1
Technical

(Std. Petroleum Oils)


Hydrochloric Acid (15%) X X X 1 2 X 1
Hydrochloric Acid (37%) X - X 1 2 X 1
Hydrogen (Gas) 1 1 - 1 - 2 1
Hydrogen Peroxide (30%) X 2 X 1 2 X 1

C O N N E C T I N G P A R T N E R S H I P S Page 401
Field Attachable Non-Skive Hose Assembly

ASSEMBLY INSTRUCTIONS FOR:


RYCO FIELD ATTACHABLE COUPLINGS WITH RYCO NON-SKIVE HOSE.
USE ONLY RYCO T1A, T1D, T1F, T2A, T2D, TXA2D, RQP1, RQP2, RQP5, T5 and M2 RT72 SERIES HOSE.

STEP ONE STEP TWO


Cut hose to length required using a cut-off saw. Lightly lubricate outer cover.
Ensure hose is cut squarely.
Clean hose bore.

STEP THREE STEP FOUR


Screw anti-clockwise until hose bottoms in ferrule. Lightly lubricate insert and inside of hose.
Ease back between 1/2 and 3/4 of a turn.

SPECIAL NOTES:

1. For T1A and T1D Hose in sizes -20, -24, -32


In these sizes, K Series Ferrules are not available and A Series
Field Attachable Couplings must be used.
The cover of hose must be skived at ends.
Refer to page 403 for assembly instructions.
2. For T2A, T2D and RQP2 Hose in sizes -24, -32
In these sizes, L Series Ferrules are not available and
B Series Field Attachable Couplings must be used. The cover
of hose must be skived at ends.
Refer to page 403 for assembly instructions.
3. Field Attachable Couplings should not be used on RQP1
STEP FIVE and RQP2 Hose at maximum working pressure when
temperature exceeds 121°C (250°F).
Screw insert clockwise right into ferrule using a Field Attachable Couplings may be used on RQP1 and
continuous motion. RQP2 Hose at over 121°C (250°F) but at reduced
Do not allow hose to turn during operation. working pressure.
Contact RYCO Hydraulics Technical Department for more
information.

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Field Attachable Skive Hose Assembly

ASSEMBLY INSTRUCTIONS FOR:


RYCO FIELD ATTACHABLE COUPLINGS WITH RYCO SKIVE HOSE.
USE ONLY RYCO AS1D AND AS2D SERIES HOSE.

Intro
(USE ALSO ON LARGER SIZES OF RYCO T1A, T1D, T2A, T2D and RQP2 HOSE, SEE NOTE 1 & 2 PAGE 402).

Hose
STEP ONE STEP TWO
Cut hose to length required using a cut-off saw. Mark Skive Length. (refer to Hose specification pages).

Couplings
Ensure hose is cut squarely. Cut rubber cover around and down to wire
Clean hose bore. reinforcement then slit lengthwise. Raise flap and
pull off with pliers.

Adaptors
Accessories
STEP THREE STEP FOUR
Lightly lubricate exposed wire reinforcement. Screw anti-clockwise until hose bottoms in ferrule.
Ease back between 1/2 and 3/4 of a turn.

Filters

STEP FIVE STEP SIX


Technical

Lightly lubricate insert and inside of hose. Screw insert clockwise right into ferrule using a
continuous motion.
Do not allow hose to turn during operation.

H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 403
BITELOK Non-Skive Hose Assembly

ASSEMBLY INSTRUCTIONS FOR:


1. RYCO BITELOK T200, T700 and T900 SERIES COUPLINGS WITH RYCO NON-SKIVE HOSE.
USE ONLY RYCO T1A, T2A, T1D, T2D, T3KA, T3KD, TXA2D, T2S, DF2A, RQP1, RQP2,
H12A, H12D, H12S, H13A, H13D, H13S, H15D (SKIVE), HSPA (SOME), and HSHA SERIES HOSE.
2. RYCO BITELOK T400 SERIES COUPLINGS WITH RYCO NON-SKIVE HOSE.
USE ONLY RYCO M2, MP1, RQP5, RT7, RT7N, RT7T, RT7TN, RT8, RT8N, RT8T, RT8TN, SR, SRF
and T5 SERIES HOSE.
(See page 409 for instructions for separating of ends of RT7T, RT7TN, RT8T and RT8TN Series.)

STEP ONE STEP TWO


Cut hose to required length using a cut-off saw. Mark the Mark Length onto the hose
Ensure hose is cut squarely. (Mark Length dimension from “RYCO Crimp Chart”).
Clean hose bore. Push hose into the fitting (lightly lubricate the
hose bore only if necessary as excess lubrication
may reduce hose assembly impulse life) until the mark
on the hose is even with the end of the ferrule*.
Note: Push the hose all the way into the fitting.

STEP THREE STEP FOUR


Place assembled end into the jaws of crimp machine. Open the crimp machine and remove the
Operate machine to crimp ferrule to predetermined assembly. Check the crimp diameter with a
diameter. (Refer to “RYCO Crimp Chart”). caliper or micrometer. Crimp diameter should be
measured halfway along ferrule. Measure between
the ridges, and make sure that the caliper fingers
do not touch the ridges. Check that the Mark
Length mark is still even with the end of the
ferrule to ensure coupling has not moved during
crimping.

Notes:
Extra special care must be exercised in the preparation, assembly and crimping of these fittings due to the very
high pressures and end loads encountered.
* For RT7, RT7N, RT7T, RT7TN, RT8, RT8N, RT8T and RT8TN Hose Series it is preferable to lightly lubricate using a PTFE or
Silicon-based aerosol spray lubricant. Use lubricant only if necessary; use sparingly if required.
RYCO Crimp Chart detailing Mark or Skive Length and Crimp Diameter is available from RYCO Hydraulics.

HOW TO ORDER BITELOK NON-SKIVE HOSE COUPLINGS


The RYCO BITELOK Non-Skive Coupling is a one-piece fitting.
BITELOK Non-Skive Couplings do not require the hose to be skived externally or internally.
As the BITELOK Non-Skive Coupling is a complete coupling, simply order by Part Number.
Page 404 QQUUAAL L I I TT YY HH O
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BITELOK Skive Hose Assembly

ASSEMBLY INSTRUCTIONS FOR:


RYCO BITELOK T200 and T700 SERIES COUPLINGS WITH RYCO SKIVE HOSE.

Intro
USE ONLY RYCO AS1D, AS2D, TW1, PW2 and HSPA (SOME) SERIES HOSE.

Hose
STEP ONE STEP TWO
Cut hose to length required using a cut-off saw. Mark the Skive Length onto the hose.
Ensure hose is cut squarely. Clean hose bore. (Refer to “RYCO Crimp Chart”). Cut rubber cover

Couplings
around and down to wire reinforcement then slit
lengthwise. Raise flap and pull off with pliers.

Adaptors
STEP THREE STEP FOUR
Push hose into the fitting (lightly lubricate the Place assembled end into jaws of crimp machine.

Accessories
hose bore only if necessary as excess lubrication Operate machine to crimp ferrule to
may reduce hose assembly impulse life) until the predetermined diameter.
mark on the hose is even with the end of the ferrule. (Refer to “RYCO Crimp Chart”).
Note: Push the hose all the way into the fitting.

Filters

STEP FIVE
Open crimp machine and remove assembly. Note:
Check crimp diameter with caliper or micrometer.
Technical

Extra special care must be exercised in the


Crimp diameter should be measured halfway preparation, assembly and crimping of these
along the ferrule. Measure between the ridges, fittings due to the very high pressures and end
and make sure that the caliper fingers do not loads encountered.
touch the ridges. Check that the ferrule still
completely covers the skived part of the hose to RYCO Crimp Chart detailing Mark or Skive Length and
ensure coupling has not moved during crimping. Crimp Diameter is available from RYCO Hydraulics.

C O N N E C T I N G P A R T N E R S H I P S Page 405
Assembly Instructions – RTH1, SR & SRF Hoses

ASSEMBLY INSTRUCTIONS FOR:


1100 SERIES TWO-PIECE COUPLINGS. USE ONLY RYCO RTH1 SERIES HOSE.

STEP ONE STEP TWO STEP THREE


Tape with masking tape at the Cut hose to length. Ensure hose is Refer to “RYCO Crimp Chart” for
cut position to prevent wire braid cut squarely. Clean hose bore. Mark Length of Ferrule.
flaring. WARNING: Do not smoke in the Mark outer cover with Mark Length.
vicinity when cutting RTH1 hoses Slide ferrule onto hose.
because fumes created are toxic and Chamfered inside edge of 1100
may mix with cigarette smoke when ferrule assists feeding RTH1 braid
inhaled. into ferrule.

STEP FOUR STEP FIVE STEP SIX


Push insert all the way into hose (do Place assembled end into jaws Check that ferrule has not moved
not use lubrication). Hose tube must of crimp machine. Operate the during crimping and that it has locked
abut shoulder collar of insert. machine to crimp the ferrule to the over shoulder collar.
End of ferrule must abut back of predetermined diameter. Check that full length of ferrule
hex of fitting. (Refer to “RYCO Crimp Chart”). has been crimped. Check the crimp
Other end of ferrule must be in line Open the crimp machine. diameter with a caliper or micrometer.
with “Mark Length” mark. Crimp diameter should be measured
halfway along ferrule.
Measure between the ridges, and
make sure that the caliper fingers
do not touch ridges.
ASSEMBLY INSTRUCTIONS FOR:
3300 SERIES SERIES SUCTION HOSE COUPLINGS. USE ONLY RYCO SR and SRF SERIES HOSE.

STEP ONE STEP TWO STEP THREE


Cut hose to required length using a Mark the cover of the hose to ensure Slide Clamp over hose.
cut-off saw. that Clamp will be correctly located. Push the coupling into the hose bore
Ensure helix wires are not protruding. until hex or collar abuts end of hose.
Ensure hose is cut squarely. Position Clamp, and tighten bolt to
recommended torque.

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Assembly Instructions – FB2, PL1 & RQP6 Hoses

ASSEMBLY INSTRUCTIONS FOR:


1G00 SERIES TWO-PIECE COUPLINGS. USE ONLY RYCO FB2 SERIES HOSE.
RYCO Crimp Chart detailing Crimp Length and Diameter is available from RYCO Hydraulics.

Intro
Hose
STEP ONE STEP TWO STEP THREE
Cut hose to length required. Push ferrule onto hose until hose Push insert into hose bore until the
Ensure hose is cut squarely. end abuts with ferrule end. Inspect shoulder abuts the ferrule (do not
Clean hose bore. hose via hole in ferrule to confirm. use lubrication).

Couplings
STEP FOUR STEP FIVE STEP SIX
Place assembled end into the jaws Operate the machine to crimp Open the crimp machine and remove
of the crimp machine with 13 mm the ferrule to the predetermined the assembly.

Adaptors
(0.51”) of the ferrule protruding in diameter. Check the crimp diameter and crimp
front of the jaws. (Refer to “RYCO Crimp Chart”). length with a caliper or micrometer.
Crimp only the rear 22 mm (0.87”) Check, via inspection hole in ferrule,
length of ferrule. that the coupling has not moved
during crimping.

ASSEMBLY INSTRUCTIONS FOR:


800 SERIES PUSH-ON COUPLINGS. USE ONLY RYCO PL1 and RQP6 SERIES HOSE.

Accessories

STEP ONE STEP TWO STEP THREE


Cut hose to required length with a Push hose onto fitting until hose end If hose assembly is to be used at
Filters

sharp knife. Lightly lubricate inside bottoms underneath cap as shown. above 50% of Maximum Working
of hose and outside of nipple. Pressure, or in a potentially
dangerous or critical application,
TO REMOVE COUPLINGS a clamp must be used.
Do not overtighten clamp as this
may damage hose.
Technical

STEP ONE STEP TWO


Remove clamp if fitted. Slit hose length- Sharply bend hose and remove.
wise, from cap to end of hose tail.
H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 407
Assembly Instructions – H15D Hose

ASSEMBLY INSTRUCTIONS FOR:


6900N SERIES BITELOK INTERLOK TWO-PIECE INTERNAL AND EXTERNAL SKIVE COUPLINGS.
USE ONLY RYCO H15D SERIES HOSE.
Note: Extra special care must be exercised in the preparation, assembly and crimping of these couplings due to the very high
pressures and end loads encountered.

STEP ONE STEP TWO


Cut hose to length required using a cut-off saw. Use RYCO Internal and External Skive Tool to skive
Ensure hose is cut squarely. Clean hose bore. the cover and the tube. Check that External Skive
length is correct. Check that Internal Skive length is
correct. (Refer to "RYCO Crimp Chart"). Clean hose
bore, and skived area of cover.

STEP THREE STEP FOUR


Slide ferrule onto hose. Push hose tail of fitting into the hose bore (lightly
lubricate the hose bore only if necessary as excess
lubrication may reduce hose assembly impulse life).
The raised collar on the hose tail must abut the end of
the hose. Ensure that the locking collar of the ferrule
is aligned with, and will lock into, the collar on the
hose tail. Check that the ferrule completely covers the
skived part of the hose cover.

STEP FIVE STEP SIX


Place assembled end into jaws of crimp machine. Check crimp diameter with caliper or micrometer.
Operate machine to crimp ferrule to predetermined Crimp diameter should be measured halfway along
diameter. (Refer to "RYCO Crimp Chart"). Open crimp the ferrule. Measure between the ridges, and make
machine and remove assembly. Ensure that the locking sure that the caliper fingers do not touch the ridges.
collar of the ferrule is locked into the collar on the hose tail. Check that the ferrule still completely covers the
skived part of the cover to ensure coupling has not
moved during crimping.
RYCO Crimp Chart detailing Internal and External Skive Length and Crimp Diameter is available
from RYCO Hydraulics.
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Assembly Instructions – T240A Hose

ASSEMBLY INSTRUCTIONS FOR:


1200 SERIES BITELOK TWO-PIECE
EXTERNAL SKIVE COUPLINGS.

Intro
USE ONLY RYCO T240A HOSE.
Follow same steps as page 408, except for 1200
Series Couplings with T240A hose, Step 2 is as shown
on right.
STEP TWO
RYCO Crimp Chart detailing External Skive Mark skive length. (Refer to “RYCO Crimp Chart”).
Length and Crimp Diameter is available from Cut rubber cover around down to wire reinforcement
RYCO Hydraulics. then slit lengthwise. Raise flap and pull off with pliers.

Hose
Assembly Instructions – RT7T, RT7TN, RT8T and RT8TN Twin Hose
ASSEMBLY INSTRUCTIONS FOR:
SEPARATION OF THE ENDS OF RT7T, RT7TN, RT8T and RT8TN TWIN HOSE.
Note: RYCO RT7T, RT7TN, RT8T and RT8TN Hose must be separated at the ends to permit the attachment of the

Couplings
couplings. Procedure is as follows.

Adaptors
STEP ONE STEP TWO
Cut hose to length required using a sharp knife. Arrange the end of the twin line hose so that it
Ensure hose is cut squarely. is lying straight and flat, resting on the bottom
Clean hose bore. of both hoses, on a horizontal work surface.
Mark the length to be separated on the cover of

Accessories
the hoses. The separation length required may
vary depending on the crimper being used.
Separation length must allow each hose end to
be inserted into the crimper without kinking the
other hose.

STEPS FOUR, FIVE, SIX

Follow Steps Two, Three and Four of page 404


for each end of the hose.
Filters

STEP THREE

Hold the hoses flat on the work bench, and


lightly score along the join between the two
hoses with a blunt knife. Keep the knife vertical
to avoid cover damage. It may be necessary to
score along the join several times. Take care not
to damage the covers of the hoses. Turn the
Technical

hose over and repeat the above to score the


other side of the join. The hoses will now be able
STEP SEVEN
to be separated by pulling apart. Inspect the
covers to ensure there is no damage, if the cover After crimping the couplings, the hoses can be
is cut or the reinforcement is exposed, the hoses tied together at the separation area with tape or
must not be used. a cable tie to prevent the hoses becoming further
separated accidentally.
RYCO Crimp Chart detailing Crimp Diameter and Mark Length is available from RYCO Hydraulics.
C O N N E C T I N G P A R T N E R S H I P S Page 409
Tube Flaring Dimensions – 37º JIC and 45º SAE

RYCO S6, S6M, S6S and SA6 Tube Nuts and Sleeves are for use with flared steel hydraulic tubing.
Dimensions for flares shown below are as specified in SAE J533 “Flares for Tubing”.
Tubing must be flared to the correct dimensions. Flares must be free from loose scale, burrs, slivers, and cracks.
Seating surfaces must be smooth and free from nicks, pit marks, and any other defects that prevent sealing.
The flare seat must be concentric with the tube outside diameter within 0,38 mm (.015”) Full Indicator Reading (FIR).
Smoothly breaking (radiusing) the outside corner of the tube prior to single flaring, to minimise splitting, is permissible.

For S6, S6S and SA6 for Imperial Outside Diameter Tubing, use only seamless annealed hydraulic tubing to ASTM
A179 of wall thickness no greater than that specified in the tables.
For S6M for Metric Outside Diameter Tubing, use only seamless annealed hydraulic tubing of wall thickness no
greater than that specified in the tables.

Tubing may be double flared for thin wall thicknesses, or single flared for thicker walled tubing. Dimensions below
are for single flared tubing.
Recommended maximum wall thickness of tubing specified in tables is the thickest tubing normally considered
suitable for flaring. Optional configurations to provide extended length of seal contact surface for tube wall
thickness exceeding the limits in the tables, are also specified in SAE J533.

S6 and S6S Series for Imperial OD Tubing with JIC 37° Flare
MAXIMUM MAXIMUM MINIMUM FLARE RADIUS
RYCO RYCO NOMINAL WALL THICKNESS FLARE DIAMETER FLARE DIAMETER ± 0,25 mm (± 0.01”)
S6 S6S TUBE OD D A A B
PART NO PART NO mm inch mm inch mm inch mm inch mm inch
S6-0704 6,35 0.25 1,65 0.06 9,14 0.36 8,64 0.34 0,80 0.03
S6-0805 7,94 0.31 1,65 0.06 10,92 0.43 10,16 0.40 0,80 0.03
S6-0906 S6S-0906 9,52 0.38 1,65 0.06 12,44 0.49 11,69 0.46 1,00 0.04
S6-1208 S6S-1208 12,70 0.50 2,10 0.08 16,76 0.66 16,01 0.63 1,50 0.06
S6-1410 S6S-1410 15,88 0.63 2,41 0.09 20,06 0.79 19,31 0.76 1,50 0.06
S6-1712 19,05 0.75 2,76 0.11 24,13 0.95 23,37 0.92 2,00 0.08
S6-1914 22,22 0.88 2,76 0.11 27,17 1.07 26,42 1.04 2,00 0.08
S6-2116 25,40 1.00 3,04 0.12 30,48 1.20 29,72 1.17 2,30 0.09
S6-2620 31,75 1.25 3,04 0.12 38,35 1.51 37,60 1.48 2,30 0.09

JIC 37º FLARE

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Tube Flaring Dimensions – 37º JIC and 45º SAE

S6M Series for Metric OD Tubing with JIC 37° Flare


MAXIMUM MAXIMUM MINIMUM FLARE RADIUS

Intro
RYCO NOMINAL WALL THICKNESS FLARE DIAMETER FLARE DIAMETER ± 0,25 mm (± 0.01”)
S6M TUBE OD D A A B
PART NO mm inch mm inch mm inch mm inch mm inch
S6M-0706 6,00 0.24 1,65 0.06 9,14 0.36 8,64 0.34 0,80 0.03
S6M-0808 8,00 0.31 1,65 0.06 10,92 0.43 10,16 0.40 0,80 0.03
S6M-0910 10,00 0.39 1,65 0.06 12,44 0.49 11,69 0.46 1,00 0.04
S6M-1212 12,00 0.47 2,10 0.08 16,76 0.66 16,01 0.63 1,50 0.06

Hose
S6M-1416 16,00 0.63 2,41 0.09 20,06 0.79 19,31 0.76 1,50 0.06
S6M-1719 19,00 0.75 2,76 0.11 24,13 0.95 23,37 0.92 2,00 0.08
S6M-1920 20,00 0.79 2,76 0.11 27,17 1.07 26,42 1.04 2,00 0.08
S6M-2125 25,00 0.98 3,04 0.12 30,48 1.20 29,72 1.17 2,30 0.09
S6M-2632 32,00 1.26 3,04 0.12 38,35 1.51 37,60 1.48 2,30 0.09

Couplings
SA6 Series for Imperial OD Tubing with SAE 45° Flare
MAXIMUM MAXIMUM MINIMUM FLARE RADIUS
RYCO NOMINAL WALL THICKNESS FLARE DIAMETER FLARE DIAMETER ± 0,25 mm (± 0.01”)
SA6 TUBE OD D A A B
PART NO mm inch mm inch mm inch mm inch mm inch

Adaptors
SA6-1006 9,52 0.38 1,24 0.05 8,25 0.32 8,01 0.32 0,51 0.02
SA6-1712 19,05 0.75 2,76 0.11 23,26 0.92 22,86 0.90 0,51 0.02

Accessories
Filters

SAE 45º FLARE


Technical

H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 411
Assembly Instructions – Tube Bite Hose Couplings (End Style 85)

ASSEMBLY INSTRUCTIONS FOR:


Tube Bite Hose Couplings (End Style 85).
RYCO Hose Couplings Series with Tube Bite End Style 85 (T285, T485 and 685 Series) provide a quick and convenient method
of connecting Imperial Outside Diameter seamless steel hydraulic tubing, without the need to flare the tubing.
They allow quick and economical repairs to assemblies made of combined hose and Imperial-sized tubing. Often in these
assemblies, the tubing is bent to a special shape or includes special mounting brackets, and is difficult or expensive to replace.
If safe to do so, the bent tube part can be cut from the old assembly and reused.

(NOTE: for combined hose and tubing assemblies with Metric Tubing, Male DKL or DKS Hose Coupling can be used with M6L or
M6S Metric Nut and Cutting Ring).

STEP ONE STEP TWO


Ensure that the wall thickness of the tubing is of the Remove dirt, grit and cutting debris from the inside
approved gauge. See S134 J-Lok & Tubing Selection and outside of the tube. Remove the Nut and
Table page 333. Cut the tube to required length. Compression Olive from the T285, T485 or 685
Ensure that the tube is cut squarely. A tube cutter is coupling. Lubricate the threads of the Nut and the
preferred, however a hacksaw or abrasive drop saw Male Thread of the T285, T485 or 685 coupling
may be used providing the cut is square and clean. with assembly oil or hydraulic oil. Lubricate internal
Deburr inner and outer edges of tube. and external surfaces of the Compression Olive with
assembly oil or hydraulic oil.

STEP THREE STEP FOUR


Slide the Nut onto the tube, so that the threads Insert the tube end into the Male Threaded end of
of the Nut face towards the end of the tube to the T285, T485 or 685 coupling, until it bottoms
be assembled to the coupling, then slide the against the shoulder inside the Male Threaded end.
Compression Olive onto the tube. The end with the Slide the Nut and Compression Olive along the
raised collar must be adjacent to the Nut, and the tube until the Compression Olive seats inside the
end with the long parallel section must face towards coupling body, and thread the Nut onto the Male
the end of the tube to be assembled to the coupling. Threaded end of the coupling. Tighten Nut until
the Compression Olive just grips the tube. The intial
gripping of the tube is complete when the tube can
no longer be rotated by hand.

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Assembly Instructions – Tube Bite Hose Couplings (End Style 85)

Intro
STEP FIVE STEP SIX

Hose
Place a mark on the Nut, and an adjacent mark on Holding the hex of the T285, T485 or 685 coupling
the Hex of the T285, T485 or 685 coupling insert. insert stationary with one spanner, with another
spanner tighten the Nut down by one full turn, to
compress the Olive onto the tube*. Use the marks
from Step 5 as a reference. Ensure that the tube
end is firmly butted against the shoulder inside the
coupling, and that the tube does not rotate**.

Couplings
Adaptors
STEP SEVEN STEP EIGHT
Disassemble the Nut from the Coupling. Inspect the Attach the T285, T485 or 685 coupling onto the
front edge of the Compression Olive. For correct hose, without the tube, Nut and Compression Olive
assembly, the cutting edge of the Compression Olive connected to it. Refer to the appropriate Assembly
must have formed a shoulder on the tube at least Instructions for the Hose Series and Coupling Series

Accessories
50% as high as the cutting edge, all the way around being assembled. Do not assemble the coupling onto
the tube***. the hose until Steps One to Seven are completed.

Filters

STEP NINE
Re-assemble the tube, Nut and Compression Olive NOTES:
onto the T285, T485 or 685 end of the hose
* This is a general rule, and may vary slightly with
assembly. Nut will turn easily until an increase in
different tubing materials.
Technical

force is required. At this point, orient the bent


tube assembly pointing to the correct direction if ** In some instances (especially when using soft or
required. Holding the Hex of the T285, T485 or thin-walled tube), to prevent excessive tube collapse,
685 coupling insert with one spanner, with another it may be necessary to support the inside of the tube
spanner tighten the Nut down a further 1/6 of a turn with a mandrel prior to setting the Compression Olive.
as a minimum, but no more than 1/3 of a turn, to *** Note that the maximum allowable radial collapse
complete tightening operation. of the inner tube diameter is 0,25 mm (.010”).

C O N N E C T I N G P A R T N E R S H I P S Page 413
Assembly Instructions – S134 J-LOK Flareless Tube Fittings

ASSEMBLY INSTRUCTIONS FOR:


S134 Series J-Lok Flareless Tube Fittings.
RYCO S134 J-Lok Flareless Tube Fittings provide a quick and convenient method of connecting Imperial Outside
Diameter seamless steel hydraulic tubing to RYCO JIC male threads with 37° seat, without the need to flare the tubing.
The wall thickness of the tubing must be of the approved gauge (see page 411 for Selection Table).

STEP ONE STEP TWO

Ensure that the wall thickness of the tubing is of Remove dirt, grit and cutting debris from the
the approved gauge. See S134 J-Lok & Tubing inside and outside of the tube.
Selection Table page 411. Lubricate the mating surfaces of the S134 J-Lok
Cut the tube to required length. Ensure that the Flareless Olive and Nut with assembly oil or
tube is cut squarely. hydraulic oil.
A tube cutter is preferred, however a hacksaw or Ensure that the teeth inside the Flareless Olive
abrasive drop saw may be used providing the cut are well lubricated.
is square and clean.
Deburr inner and outer edges of tube.

STEP THREE STEP FOUR


Slide the S134 Nut on to the tube, so that the Butt the tube end against the JIC male seat.
thread of the Nut faces towards the end of With the tube held against the JIC male seat,
the tube. slide the S134 Nut and Flareless Olive along the
Then slide the S134 Flareless Olive onto the tube. tube, until the Flareless Olive mates with the JIC
The outside chamfered end must be adjacent to male seat, and the S134 Nut mates with the JIC
the S134 Nut, and the inside chamfered end male thread.
must face towards the end of the tube.

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Assembly Instructions – S134 J-LOK Flareless Tube Fittings

Intro
STEP FIVE STEP SIX

Hose
Engage the thread of the S134 Nut with the Hold the JIC male hex stationary and further
mating JIC male thread, while holding the tube tighten the S134 Nut by spanner, rotating it
against the JIC male seat. 1¼ turns.
Prevent the tube from rotating. Use the marks from STEP 5 as a reference.
When the S134 Nut cannot be further tightened Ensure the tube is always held against the JIC
by hand onto the JIC male thread, place a mark male seat and prevent the tube from rotating.
on collar of the S134 Nut, and an adjacent mark

Couplings
on the JIC male hex.

STEP SEVEN

If the connection is to be undone and then reassembled:


First tighten the S134 Nut onto the JIC male thread by hand.
When the S134 Nut cannot be further hand tightened, tighten it with a spanner one more hex flat (1/6 of a turn).

Adaptors
RYCO S134 J-Loks may be reassembled in this manner approximately ten times.

SELECTION TABLE for S134 J-LOK FITTINGS and TUBING


Tubing used must be Imperial Outside Diameter seamless annealed steel hydraulic tubing to ASTM A179.

Accessories
1 bar = 14.5 psi 1 MPa = 10 bar
RYCO TUBE TUBE DIMENSIONS inch TUBE DIMENSIONS mm
S134 OD X OUTSIDE WALL INSIDE OUTSIDE WALL INSIDE MAXIMUM DYNAMIC
J-LOK GAUGE DIAM T/NESS DIAM DIAM T/NESS DIAM WORKING PRESSURE
PART NO inch inch inch mm mm mm bar psi
S134-0704 1/4 x 20G 0.250 0.035 0.180 6,35 0,91 4,53 238 3450
S134-0906 3/8 x 18G 0.375 0.049 0.277 9,53 1,22 7,09 252 3650
S134-0906 3/8 x 16G 0.375 0.065 0.245 9,53 1,63 6,27 310 4500
S134-1208 1/2 x 18G 0.500 0.049 0.402 12,70 1,22 10,26 183 2650
Filters

S134-1208 1/2 x 16G 0.500 0.065 0.370 12,70 1,63 9,44 252 3650
S134-1410 5/8 x 16G 0.625 0.065 0.495 15,88 1,63 12,62 197 2850
S134-1410 5/8 x 14G 0.625 0.080 0.465 15,88 2,03 11,82 207 3000
S134-1712 3/4 x 16G 0.750 0.065 0.620 19,05 1,63 15,79 162 2350
S134-1712 3/4 x 14G 0.750 0.080 0.590 19,05 2,03 14,99 207 3000
S134-2116 1 x 14G 1.000 0.080 0.840 25,40 2,03 21,34 152 2200
Technical

S134-2116 1 x 12G 1.000 0.104 0.792 25,40 2,64 20,12 193 2800

H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 415
Hose Assembly – Installation Guide
Proper hose installation is essential for satisfactory performance. If hose length is excessive, the appearance of the installation
will be unsatisfactory and unnecessary cost of equipment will be involved. If hose assemblies are too short to permit adequate
flexing and changes in length due to expansion or contraction, hose service life will be reduced.
The following diagrams show proper hose installations
which provide maximum performance and cost savings. Consider these examples in determining length of a specific assembly.

When hose installation is straight, allow enough slack in Adequate hose length is necessary to distribute movement
hose line to provide for length changes that will occur on flexing applications, and to avoid abrasion.
when pressure is applied.

When radius is below the required minimum, use an angle Avoid twisting of hose lines bent in two planes by clamping
adaptor to avoid sharp bends. hose at change of plane.

Use proper angle adaptors to avoid sharp twists or bends in Prevent twisting and distortion by bending hose in same
the hose. plane as the motion of the boss to which hose is
connected.

Reduce number of pipe thread joints by using proper Route hose directly by using 45° and/or 90° adaptors and
hydraulic adaptors instead of pipe fittings. fittings. Avoid excessive hose length to improve appearance.

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Hose Assembly – Installation Guide

Intro
To allow for length changes when hose is pressurised, do When installing hose, make sure it is not twisted. Pressure
not clamp at bends. Curves will absorb changes. Do not applied to a twisted hose can result in hose failure or
clamp high and low pressure lines together. loosening of connections.

Hose
Couplings
High ambient temperatures shorten hose, therefore ensure Elbows and adaptors should be used to relieve strain on the
hose is kept away from hot parts. If this is not possible, assembly, and to provide neater installations which will be
insulate hose. more accessible for inspection and maintenance.

Adaptors
To avoid hose collapse and flow restriction, keep hose Run hose in the installation so that it avoids rubbing and
bend radii as large as possible. Refer to hose specification abrasion. Often, clamps are required to support long hose

Accessories
tablesfor minimum bend radii. runs or to keep hose away from moving parts. Use clamps
of the correct size. A clamp too large allows hose to move
inside the clamp and causes abrasion.

When determining the length of hose assemblies, provide sufficient length to prevent bending strain from localising at the back
of the coupling. In the diagram below, measurement “B” allows for a strain section of hose beyond the coupling to prevent
concentration of bending strain. “T” designates the amount of travel. “A” indicates the smallest diameter to which hose
should be bent.
Overall length = B+1.57A+T

TYPICAL DIMENSIONS FOR ONE & TWO WIRE BRAID HOSE


Filters

"B" CONSTANT FOR


STRAIGHT PORTION
HOSE SIZE INCLUDING COUPLING

DN inch Dash
6 1/4 -04 250 mm (10”)
10 3/8 -06 250 mm (10”)
Technical

12 1/2 -08 300 mm (12 )


19 3/4 -12 350 mm (14”)
25 1 -16 400 mm (16”)
31 1.1/4 -20 450 mm (28”)
38 1.1/2 -24 500 mm (20”)
51 2 -32 500 mm (20”)

C O N N E C T I N G P A R T N E R S H I P S Page 417
Factor Of Safety - Hose Assemblies

FACTOR OF SAFETY (FOS)


Hydraulic Hose Assemblies have a rated maximum working pressure (MWP) of the lesser of the MWP of the hydraulic hose and
the MWP of the connector terminations.
Hydraulic Hose has a finite life. The lifespan of Hydraulic Hose Assemblies is affected by many factors (see 'Hose Selection' and
'Safety Guide' pages 394 to 399, and RYCO HALP® program page 14). Three limiting factors are working pressure, temperature
and impulse pressures (pulses). High Impulse Pressures will fatigue hydraulic hose and consume their life.
Fatigue life is specified by a logarithmic P-N Curve, where P = Pressure and N = Impulses.
Hydraulic hose assemblies require a FOS (Factor of Safety) of 4:1.

Impulse curve for EN853-2SN (SAE 100R2AT)

This implies that an unused hydraulic hose assembly has to be able reach four times its MWP (4 x MWP) once only (one pulse).
Depending upon the specification requirements of the hydraulic hose, the Hydraulic Hose Assembly (be sure to use couplings that
are MATCHED to the hose) must pass an Impulse Test (fatigue life test) at a specified percentage of the hose MWP for a specified
number of pressure impulses. In the example above we see that EN853-2SN requires 200,000 impulses at 133% of its MWP (rated
pressure). Impulse Tests are generally conducted with fluid heated to the maximum rated operating temperature of the hose.
This 4:1 FOS applies to the Hydraulic Hose Assembly, and not to the Connector Terminations.

RYCO Hydraulics Connector Terminations have a FOS of 2.5:1.

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Guide to Thread and Connector Working Pressures

WORKING PRESSURES - Adaptors, Hose Couplings and Hose Assemblies.


Since many factors influence the pressure at which a hydraulic system will, or will not, perform satisfactorily, maximum
working pressures listed below should be used as a guide only and not as a “standard” nor “specification”, nor construed as
a “guaranteed minimum.” Within the fluid power industry, many criteria are used for the determination of pressure capability.

Intro
Various fibre stresses, minimum yields and design factors are applied, commensurate with total system conditions. Thus, it is
impractical to lay down specific allowable working pressures that satisfy all design criteria. Unless otherwise specified in this
document, and given correct working conditions, including, but not limited to, torque setting, assembly, alignment, support,
pressures (internal and external), temperature limits, environmental, installation, vibration free, damage free, chemical,
cleanliness and regular maintenance and inspection, the following may be used as a guide to maximum working pressure.
For further technical assistance contact RYCO Hydraulics Technical Department or your RYCO Hydraulics distributor.
The Maximum Working Pressure of a Hose Assembly is the lesser rated Working Pressure of the Hose or Tube
or End Style (Connector termination). The Maximum Rated Working Pressure of an Adaptor with a combination
of Thread / End Styles and sizes, is the Maximum Working Pressure of the least rated end.

Hose
BSPP FEMALE BSPP FEMALE BSPP MALE
BSPT MALE BSPT FEMALE SWIVEL SWIVEL (O Ring & BSPP MALE
BSP BSPT MALE BSPP MALE LIVE SWIVEL FIXED (Crimp Nut) (Wire Nut) Retaining Ring) (Bonded Seal)

Couplings
THREAD DASH MAX. WORKING MAX. WORKING MAX. WORKING MAX. WORKING MAX. WORKING MAX. WORKING MAX. WORKING MAX. WORKING
SIZE SIZE PRESSURE PRESSURE PRESSURE PRESSURE PRESSURE PRESSURE PRESSURE PRESSURE

inch bar psi bar psi bar psi bar psi bar psi bar psi bar psi bar psi
1/8 -02 830 12000 830 12000 700 10150 700 10150 420 6000 500 7250
1/4 -04 830 12000 830 12000 420 6000 700 10150 700 10150 420 6000 500 7250
3/8 -06 700 10150 700 10150 350 5100 700 10150 700 10150 420 6000 500 7250
1/2 -08 700 10150 700 10150 280 4060 600 8700 600 8700 420 6000 420 6000

Adaptors
5/8 -10 600 8700 600 8700 280 4060 500 7250 500 7250 280 4060 350 5100
3/4 -12 600 8700 600 8700 280 4060 420 6000 420 6000 500 7250 280 4060 350 5100
1 -16 420 6000 420 6000 215 3100 350 5100 350 5100 420 6000 215 3100 350 5100
1.1/4 -20 420 6000 420 6000 280 4060 280 4060 420 6000 215 3100 280 4060
1.1/2 -24 420 6000 420 6000 280 4060 280 4060 350 5100 180 280 4060
2 -32 350 5100 350 5100 215 3100 215 3100 215 3100 180 215 3100

Accessories
2.1/2 -40 215 3100 215 3100 215 3100

NPSM FEMALE NPSM FEMALE


NPT MALE NPT FEMALE SWIVEL SWIVEL
NPT NPT MALE LIVE SWIVEL FIXED (Crimp Nut) (Wire Nut)

THREAD DASH MAX. WORKING MAX. WORKING MAX. WORKING MAX. WORKING MAX. WORKING
Filters

SIZE SIZE PRESSURE PRESSURE PRESSURE PRESSURE PRESSURE

inch bar psi bar psi bar psi bar psi bar psi
1/8 -02 830 12000 700 10150 700 10150
1/4 -04 830 12000 420 6000 700 10150 700 10150
3/8 -06 700 10150 280 4060 700 10150 700 10150
1/2 -08 700 10150 280 4060 500 7250 500 7250
Technical

3/4 -12 600 8700 280 4060 420 6000 420 6000 500 7250
1 -16 420 6000 215 3100 350 5100 350 5100 420 6000
1.1/4 -20 420 6000 280 4060 280 4060 420 6000
1.1/2 -24 420 6000 280 4060 280 4060 280 4060
2 -32 350 5100 215 3100 215 3100 215 3100
2.1/2 -40 215 3100 215 3100

H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 419
Guide to Thread and Connector Working Pressures

JIC FEMALE JIC FEMALE BSPP MALE BSPP FEMALE


SWIVEL SWIVEL 60º CONVEX SWIVEL
JIC JIC MALE (Crimp Nut) (Wire Nut) JIS SEAT 60º CONCAVE SEAT

TUBE THREAD DASH MAX. WORKING MAX. WORKING MAX. WORKING THREAD DASH MAX. WORKING MAX. WORKING
SIZE SIZE SIZE PRESSURE PRESSURE PRESSURE SIZE SIZE PRESSURE PRESSURE

inch inch bar psi bar psi bar psi inch bar psi bar psi
3/16 3/8 -06 830 12000 700 10150 1/4 -04 830 12000 700 10150
1/4 7/16 -07 830 12000 700 10150 3/8 -06 700 10150 700 10150
5/16 1/2 -08 700 10150 700 10150 1/2 -08 700 10150 600 8700
3/8 9/16 -09 700 10150 700 10150 5/8 -10 600 8700 500 7250
1/2 3/4 -12 700 10150 600 8700 3/4 -12 600 8700 420 6000
5/8 7/8 -14 600 8700 500 7250 1 -16 420 6000 350 5100
3/4 1.1/16 -17 600 8700 420 6000 500 7250
7/8 1.3/16 -19 500 7250 420 6000 420 6000 METRIC FEMALE
JIS SWIVEL
1 1.5/16 -21 420 6000 350 5100 420 6000 (KOMATSU) 60º CONCAVE SEAT
1.1/4 1.5/8 -26 420 6000 280 4060 420 6000
1.1/2 1.7/8 -30 420 6000 280 4060 280 4060
2 2.1/2 -40 420 6000 215 3100 215 3100
2.1/2 3 -48 215 3100 215 3100
THREAD DASH MAX. WORKING
SIZE SIZE PRESSURE

mm bar psi
M14 x 1,5 -14 700 10150
M18 x 1,5 -18 700 10150
M22 x 1,5 -22 600 8700
M24 x 1,5 -24 500 7250
M30 x 1,5 -30 420 6000
M33 x 1,5 -33 350 5100
M36 x 1,5 -36 280 4060
M42 x 1,5 -42 280 4060

METRIC DKL & DKOL (LIGHT SERIES) METRIC DKS & DKOS ( HEAVY SERIES)
MALE, FEMALE & FEMALE O RING MALE, FEMALE & FEMALE O RING

TUBE THREAD DASH MAX. WORKING TUBE THREAD DASH MAX. WORKING
SIZE SIZE SIZE PRESSURE SIZE SIZE SIZE PRESSURE

mm mm bar psi mm mm bar psi


6 M12 x 1,5 -12 700 10150 6 M14 x 1,5 -12 830 12000
8 M14 x 1,5 -14 700 10150 8 M16 x 1,5 -14 700 10150
10 M16 x 1,5 -16 700 10150 10 M18 x 1,5 -16 700 10150
12 M18 x 1,5 -18 500 7250 12 M20 x 1,5 -20 700 10150
15 M22 x 1,5 -22 420 6000 14 M22 x 1,5 -22 700 10150
18 M26 x 1,5 -26 350 5100 16 M24 x 2,0 -24 600 8700
22 M30 x 2,0 -30 280 4060 20 M30 x 2,0 -30 500 7250
28 M36 x 2,0 -36 215 3100 25 M36 x 2,0 -36 420 6000
35 M45 x 2,0 -45 180 2600 30 M42 x 2,0 -45 420 6000
42 M52 x 2,0 -52 180 2600 38 M52 x 2,0 -52 420 6000
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Guide to Thread and Connector Working Pressures

METRIC FRENCH GAZ (ISO) METRIC FRENCH MILLIMETRIC

Intro
TUBE THREAD DASH MAX. WORKING TUBE THREAD DASH MAX. WORKING
SIZE SIZE SIZE PRESSURE SIZE SIZE SIZE PRESSURE

mm mm bar psi mm mm bar psi


13,25 20 x 1,5 -20 420 6000 20 27 x 1,5 -27 280 4060
16,75 24 x 1,5 -24 350 5100 22 30 x 1,5 -30 215 3100
21,25 30 x 1,5 -30 280 4060 25 33 x 1,5 -33 215 3100

Hose
26,75 36 x 1,5 -36 215 3100 28 36 x 1,5 -36 215 3100
33,50 45 x 1,5 -45 215 3100 30 39 x 1,5 -39 215 3100
42,25 52 x 1,5 -52 215 3100 35 45 x 1,5 -45 180 2600

Couplings
O RING SAE INVERTED
ORFS FACE SEAL SAE SAE 45º FLARE FLARE

TUBE THREAD DASH MAX. WORKING TUBE THREAD DASH MAX. WORKING MAX. WORKING
SIZE SIZE SIZE PRESSURE SIZE SIZE SIZE PRESSURE PRESSURE

Adaptors
inch inch bar psi inch inch bar psi bar psi
1/4 9/16 -09 700 10150 1/4 7/16 -07 700 10150 215 3100
3/8 11/16 -11 700 10150 5/16 1/2 -08 700 10150 215 3100
1/2 13/16 -13 600 8700 3/8 5/8 -10 700 10150 180 2600
5/8 1 -16 500 7250 7/16 11/16 -11 180 2600
3/4 1.3/16 -19 500 7250 1/2 3/4 -12 600 8700
1 1.7/16* -23 420 6000 5/8 7/8 -14 500 7250

Accessories
1.1/4 1.11/16* -27 280 4060 3/4 1.1/16 -17 420 6000
1.1/2 2* -32 280 4060 1 1.5/16 -21 420 6000
*Wire Nut used 1.1/4 1.5/8 -26 350 5100
1.1/2 1.7/8 -30 280 4060
2 2.1/2 -40 215 3100 Filters
Technical

C O N N E C T I N G P A R T N E R S H I P S Page 421
Guide to Thread and Connector Working Pressures

SAE CODE 61 CODE 62 RYCO CODE 62C RYCOLOK RYCOLOK RYCO SUPERLOK RYCO SUPER-D
FLANGE SAE FLANGE SAE FLANGE SPECIAL FLANGE (STAPLE) MALE & FEMALE MALE & FEMALE MALE & FEMALE

NOM.
FLANGE DASH MAX. WORKING MAX. WORKING MAX. WORKING NOMINAL MAX. WORKING MAX. WORKING MAX. WORKING
SIZE SIZE PRESSURE PRESSURE PRESSURE SIZE PRESSURE PRESSURE PRESSURE

inch bar psi bar psi bar psi DN inch Dash bar psi bar psi bar psi
1/2 -08 420 6000 500 7250 500 7250 6 1/4 -06 500 7250
5/8 -10 420 6000 500 7250 500 7250 10 3/8 -10 500 7250
3/4 -12 420 6000 500 7250 500 7250 12 1/2 -13 420 6000 500 7250
1 -16 350 5100 420 6000 420 6000 16 5/8 -16 350 5100 500 7250
1.1/4 -20 280 4060 420 6000 420 6000 19 3/4 -20 350 5100 420 6000 500 7250
1.1/2 -24 280 4060 420 6000 420 6000 25 1 -25 350 5100 420 6000 420 6000
2 -32 215 3100 420 6000 420 6000 31 1.1/4 -32 280 4060 420 6000 420 6000
2.1/2 -40 215 3100 38 1.1/2 -40 280 4060 350 5100 420 6000
51 2 -50 280 4060 350 5100 420 6000
65 2.1/2 -65 215 3100

WARNING: Staples must only be used ONCE,


they MUST NOT BE RE-USED.
This applies to all RYCOLOK, RYCO SUPERLOK and
RYCO SUPER-D Staples. Failure to observe this warning may
result in serious personal injury, or property damage.

UN O RING UN O RING
UN O RING UN O RING (O RING BOSS) (O RING BOSS)
(O RING BOSS) (O RING BOSS) ADJUSTABLE LIVE SWIVEL TUBE BITE

TUBE THREAD DASH MAX. WORKING MAX. WORKING MAX. WORKING TUBE DASH MAX. WORKING
SIZE SIZE SIZE PRESSURE PRESSURE PRESSURE SIZE SIZE PRESSURE

inch inch bar psi bar psi bar psi inch bar psi
1/4 7/16 -07 420 6000 420 6000 300 4350 1/4 -04 420 6000
5/16 1/2 -08 420 6000 420 6000 300 4350 5/16 -05 420 6000
3/8 9/16 -09 420 6000 420 6000 300 4350 3/8 -06 420 6000
1/2 3/4 -12 420 6000 350 5100 300 4350 1/2 -08 350 5100
5/8 7/8 -14 350 5100 280 4060 250 3620 5/8 -10 350 5100
3/4 1.1/16 -17 350 5100 215 3100 215 3100 3/4 -12 350 5100
7/8 1.3/16 -19 350 5100 215 3100 180 2600 1 -16 280 4060
1 1.5/16 -21 350 5100 180 2600 1.1/4 -20 215 3100
1.1/4 1.5/8 -26 215 3100 150 2175 150 2175 1.1/2 -24
1.1/2 1.7/8 -30 215 3100 104 1500 2 -32
2 2.1/2 -38 180 2600 90 1300 NOTE: Also consider the Maximum
Working Pressure of the tubing to be
used with TUBE BITE connections.

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Important Note regarding Thread Dash Size/Tube Dash Size

TUBE Dash Size – THREAD Dash Size

Intro
The RYCO Dash Size Part Numbering system for Connection Types associated with Inch sized tubing,
follows the THREAD size rather than the TUBE size.
For example, for JIC 37° Flare; 9/16” THREAD is used with 3/8” OD TUBE.
The RYCO DASH SIZE for a JIC Hose Tail, 3/8” Hose to 3/8” Tube Size is therefore -0609 (not -0606).
The Connection Types this applies to are as follows:
JIC 37°
UNO (O Ring Boss)
ORFS (O Ring Face Seal)
SAE 45°

Hose
SAE Inverted Flare
BSP, NPT, JIS, Metric DIN, and SAE Flanges are not affected.
The tables below show the relationship between TUBE Dash Size and THREAD Dash Size.

JIC 37° AND UNO (O RING BOSS) SAE 45º


TUBE OD TUBE or HOSE THREAD THREAD TUBE OD TUBE or HOSE THREAD THREAD

Couplings
HOSE ID DASH SIZE DASH SIZE SIZE HOSE ID DASH SIZE DASH SIZE SIZE

1/8 -02 -05 5/16-24 UNF 1/8 -02 -05 5/16-24


3/16 -03 -06 3/8-24 UNF 3/16 -03 -06 3/8-24
1/4 -04 -07 7/16-20 UNF 1/4 -04 -07 7/16-20
5/16 -05 -08 1/2-20 UNF 5/16 -05 -08 1/2-20
3/8 -06 -09 9/16-18 UNF 3/8 -06 -10 5/8-18
1/2 -08 -12 3/4-16 UNF 1/2 -08 -12 3/4-16

Adaptors
5/8 -10 -14 7/8-14 UNF 5/8 -10 -14 7/8-14
3/4 -12 -17 1.1/16-12 UN 3/4 -12 -17 1.1/16-14
7/8 -14 -19 1.3/16-12 UN
1 -16 -21 1.5/16-12 UN
1.1/4 -20 -26 1.5/8-12 UN SAE INVERTED FLARE
1.1/2 -24 -30 1.7/8-12 UN TUBE OD TUBE or HOSE THREAD THREAD
HOSE ID DASH SIZE DASH SIZE SIZE

Accessories
2 -32 -40 2.1/2-12 UN

1/4 -04 -07 7/16-24


ORFS (O RING FACE SEAL)
5/16 -05 -08 1/2-20
TUBE OD TUBE or HOSE THREAD THREAD 3/8 -06 -10 5/8-18
HOSE ID DASH SIZE DASH SIZE SIZE
7/16 -07 -11 11/16-18
1/4 -04 -09 9/16-18 UNF
3/8 -06 -11 11/16-16 UN RYCOLOK (STAPLELOK)
1/2 -08 -13 13/16-16 UN SUPERLOK (SUPER STAPLE)
Filters

5/8 -10 -16 1-14 UNS NOMINAL NOMINAL DASH


3/4 -12 -19 1.3/16-12 UN SIZE, DN SIZE, inch SIZE
1 -16 -23 1.7/16-12 UN
6 1/4 -06
1.1/4 -20 -27 1.11/16-12 UN 10 3/8 -10
1.1/2 -24 -32 2-12 UN
12 1/2 -13
16 5/8 -16
19 3/4 -20
Technical

For RYCOLOK
25 1 -25 (STAPLELOK) and RYCO
31 1.1/4 -32 SUPERLOK (SUPER
38 1.1/2 -40 STAPLE), the Dash Size
is the Nominal Size in
51 2 -50 millimetres.

H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 423
Thread and Connector Identification

How to Use this Section


This section is intended as an aid to identifying the most popular threads on hydraulic hose couplings and adaptors, and
hydraulic equipment.
BSP, Metric, American and Japanese thread sizes can be very similar. It is important to measure and match every criteria of
thread diameter, thread pitch, seating or sealing type (including angle of seats if present) to accurately determine thread type.

Procedure
Step 1. Investigation
Check for any markings on fitting or equipment which may be a clue to thread type. Country of origin may provide a clue.
Europe Check DIN/BSP UK/Australia Check BSP
America Check NPT/JIC/UNO/ORFS Japan Check JIS
All RYCO parts have a unique part number stamped on to aid identification.

Step 2. Visual Inspection


Depending on whether the male or female thread or both are available, different features will aid identification.
• Are threads parallel or tapered?
• Is there an O Ring or a washer seal?
• If cone seats are present, are they concave or convex?
• Type and position on fittings.

Step 3. Measure Threads


With a caliper, measure the thread diameter. OD of male threads
ID of female threads
Using a thread gauge, determine the number of threads per inch.
If thread gauge is not available, measure pitch from crest to crest of adjacent threads, or count the
number of threads in 1/4” and multiply by four for threads per inch.
Chart at bottom of page may assist.

Step 4. Seat Angle Measurement


Using a seat gauge, determine the angle of the seat.
Some fittings have dual seats (eg. JIC 37° & SAE 45°), and some have a radiused cone.

Step 5. Conclusion
Match the measurements taken against those in the tables herein that appear to be similar to the coupling under consideration.
A final check can be achieved by mating with an actual coupling of the same thread.

ID
THREAD
GAUGE

OD
SEAT
GAUGE

TPI
28 27 24 20 19 18 16 14 12 11.5 11 8 16.9 12.7
(Threads Per Inch)
THREAD PITCH
0,91 0,94 1,06 1,27 1,34 1,4 1,59 1,81 2,12 2,21 2,31 3,18 1,5 2,0
(mm)

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Thread and Connector Identification

BSPT & BSPP THREADS


BSP is BRITISH STANDARD PIPE Also known as Whitworth 55° Thread Form

Intro
BSPT is BRITISH STANDARD PIPE TAPER Thread form per AS 1722.1, BS 21, ISO 7, DIN 3852-2 Form C
BSPP is BRITISH STANDARD PIPE PARALLEL Thread form per AS 1722.2, ISO 228 (Thread Type), ISO 1179

BSPT male threads seal against threads of fixed BSPT female.


Contact is made on the flanks of the threads.
Use of a thread sealant is recommended for BSPT male to
BSPT female connections.
Measure the BSPT male thread OD and female thread ID at

Hose
the first full thread near the end of the fitting.

BSPT male and BSPP male with conical 30° seat (60° included
angle) seal against matching conical 30° seat of BSPP female
swivel.

Couplings
BSPP O Ring male connector has straight threads and O Ring
with metal Retaining Ring. It seals against flat external surface
of BSPP female port.
BSPP male, with chamfer to locate Bonded Seal also seals
against flat external surface of BSPP female port.
Surface irregularities require a Spot Face to ensure effective

Adaptors
sealing. Elbows and tees have Lock Nut to allow orientation of
fitting to required direction.

BSPP male and BSPP female flat face swivel require a


suitable soft washer between faces to seal.

Accessories
For low working pressure.

BSPT & BSPP Thead Dimensions


BSPT & BSPP DASH BSPT MALE BSPP MALE BSPT FEMALE BSPP FEMALE
SIZE & PITCH SIZE THREAD OD THREAD OD THREAD ID THREAD ID
Thread size refers to the
inch - TPI mm inch mm inch mm inch mm inch
nominal bore of the pipe.
Filters

1/8 - 28 -02 9,5 0.37 9,6 0.38 8,4 0.33 8,6 0.34 Subtract approx. 1/4" (6 mm)
1/4 -19 -04 12,8 0.50 13,0 0.51 11,2 0.44 11,9 0.47 from thread diameter
3/8 - 19 -06 16,3 0.64 16,5 0.65 14,7 0.59 15,2 0.60 measurement for nominal
pipe size.
1/2 - 14 -08 20,4 0.80 20,8 0.82 18,3 0.72 19,1 0.75 Pitch is Threads Per Inch (TPI).
5/8 - 14 -10 22,5 0.89 22,8 0.90 20,6 0.81 20,8 0.82 "Gas", "R" & "G" also refer
3/4 -14 -12 25,9 1.02 26,3 1.04 23,9 0.94 24,6 0.97 to BSP. "Male Iron (Pipe)"
may be BSP or NPT.
1 - 11 -16 32,6 1.28 33,1 1.30 29,7 1.17 30,7 1.21
Technical

1.1/4 - 11 -20 41,1 1.62 41,8 1.64 38,6 1.52 39,4 1.55
1.1/2 - 11 -24 47,0 1.85 47,7 1.88 44,5 1.75 45,5 1.79
2 - 11 -32 58,6 2.31 59,5 2.34 56,4 2.22 57,4 2.26
2.1/2 - 11 -40 74,1 2.92 75,1 2.95 71,9 2.83 72,6 2.86
3 -11 -48 86,6 3.41 87,9 3.46 84,6 3.33 85,4 3.36

C O N N E C T I N G P A R T N E R S H I P S Page 425
Thread and Connector Identification

NPT & NPS THREADS


NPT is NATIONAL PIPE TAPER (AMERICAN) Thread form per ANSI/ASME B1.20.1
NPS is NATIONAL PIPE STRAIGHT (PARALLEL) Thread form per ANSI/ASME B1.20.1
NPTF is NATIONAL PIPE TAPER FOR FUEL Thread form per SAE J476
NPSM is NATIONAL PIPE STRAIGHT MECHANICAL Thread form per ANSI/ASME B1.20.1

National Pipe threads are similar in function to BSP threads, but are not generally interchangeable.
NPTF threads (also known as Dryseal) are an improvement to NPT. Controlled truncation of threads
mean the metal-to-metal thread seal is at root and crest of threads, in addition to flanks of threads.
Use of thread sealant is recommended for NPT male and NPT female connection.

Measure NPT male thread OD and NPT female thread ID at first full thread near end of fitting.

NPT Thread Dimensions NPSM Thread Dimensions


NPT THREAD DASH MALE THREAD FEMALE NPSM THREAD DASH FEMALE
SIZE & PITCH SIZE MINOR OD THREAD ID SIZE SIZE THREAD ID

inch - TPI mm inch mm inch inch - TPI mm inch


1/8 - 27 -02 9,9 0.39 8,4 0.33 1/8 - 27 -02 8,6 0.34
1/4 -18 -04 13,2 0.52 11,2 0.44 1/4 - 18 -04 11,9 0.47
3/8 -18 -06 16,6 0.65 14,7 0.58 3/8 - 18 -06 15,0 0.59
1/2 -14 -08 20,6 0.81 17,8 0.70 1/2 - 14 -08 19,1 0.75
3/4 -14 -12 26,0 1.02 23,4 0.92 3/4 - 14 -12 24,6 0.97
1 - 11.1/2 -16 32,5 1.28 29,5 1.16 1 - 11.1/2 -16 30,5 1.20
1.1/4 - 11.1/2 -20 41,2 1.62 38,1 1.50 1.1/4 - 11.1/2 -20 39,4 1.55
1.1/2 - 11.1/2 -24 47,3 1.86 43,9 1.73 1.1/2 - 11.1/2 -24 45,5 1.79
2 - 11.1/2 -32 59,3 2.33 56,4 2.22 2 - 11.1/2 -32 57,4 2.26
2.1/2 - 8 -40 71,5 2.82 69,1 2.72 2.1/2 - 8 -40 68,8 2.71
3-8 -48 87,3 3.44 84,8 3.34 3-8 -48 84,6 3.33

Thread size refers to the nominal bore of the pipe.


Subtract approximately 1/4”(6 mm) from thread measurement for nominal pipe size.
Pitch is Threads Per Inch (TPI).

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Thread and Connector Identification

JIC 37° FLARE & UNO (O RING BOSS) THREADS


JIC is JOINT INDUSTRIES COUNCIL SAE J514, ISO 8434-2

Intro
UN is UNIFIED NATIONAL SAE J1926, ISO 11926-2

JIC & UNO (O Ring Boss) thread forms are the same (ASME B1.1). Method of sealing differs.

JIC male has 37° flare which seals against 37° seat in female.

Hose
JIC male can also seal against 37° flared tubing with JIC nut
and sleeve.

Couplings
JIC male can also be used with RYCO S134 J-Lok Female
Nut and Flareless Olive on Imperial OD tubing.

UNO (O Ring Boss) seals with O Ring compressed


between hex boss of UN male and 12°/15° tapered bore of

Adaptors
UN (O Ring Boss) female port. For elbows and tees, Back Up
Washer and Lock Nut allow orientation of fitting to
required direction.

Accessories
JIC & UNO Thread Dimensions
MALE THREAD DASH MALE FEMALE TUBE
OD & PITCH SIZE THREAD OD THREAD ID SIZE
Thread size is actual measurement of male
inch - TPI mm inch mm inch inch
thread and pitch is Threads Per Inch (TPI).
5/16 - 24 UNF -05 7,9 0.31 6,9 0.27 1/8
3/8 - 24 UNF -06 9,5 0.38 8,5 0.33 3/16
7/16 - 20 UNF -07 11,1 0.44 9,9 0.39 1/4
Filters

1/2 - 20 UNF -08 12,7 0.50 11,4 0.45 5/16


9/16 - 18 UNF -09 14,3 0.56 13,0 0.51 3/8
3/4 - 16 UNF -12 19,1 0.75 17,5 0.69 1/2
7/8 - 14 UNF -14 22,2 0.88 20,3 0.80 5/8
1.1/16 - 12 UN -17 27,0 1.06 24,9 0.98 3/4
1.3/16 - 12 UN -19 30,2 1.19 28,2 1.11 7/8
1.5/16 - 12 UN -21 33,3 1.31 31,2 1.23 1
Technical

1.5/8 - 12 UN -26 41,3 1.63 39,1 1.54 1.1/4


1.7/8 - 12 UN -30 47,6 1.88 45,5 1.79 1.1/2
2.1/2 - 12 UN -40 63,5 2.50 61,5 2.42 2

H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 427
Thread and Connector Identification

JIS THREADS
JIS is JAPANESE INDUSTRIAL STANDARDS
There are four popular coupling styles in Japan.

1. JIS Tapered Pipe Thread. 3. Komatsu 30° flare (Female Internal Cone Seat).
The Japanese tapered pipe thread connector is identical Threads commonly used on Komatsu equipment
to and interchangeable with the BSPT (tapered) (30° cone) have metric thread form.
connector. The Japanese male thread does not have a
30° Flare, and will not mate with the BSPP female swivel MALE THREAD DASH FEMALE
with conical seat. OD & PITCH SIZE THREAD ID
The seal on the Japanese tapered pipe thread connector
mm mm
is made on the threads. Use of a thread sealant is
recommended. M14 x 1,5 -1415 12,5
M18 x 1,5 -1815 16,5
Thread form per JIS B 0203 (identical to BSPT)
M22 x 1,5 -2215 20,5
M24 x 1,5 -2415 22,5
M30 x 1,5 -3015 28,5
M33 x 1,5 -3315 31,5
M36 x 1,5 -3615 34,5
Refer to BSPT section for dimensions of threads.
M42 x 1,5 -4215 40,5

Thread form per JIS B 0207


2. JIS 30° Flare (Female Internal Cone Seat).
This connection uses a 60° concave (inverted) seat and
British Standard Pipe Parallel threads. They are not
interchangeable with BSPP conical seat couplings,
because the cone seats are opposite.

Thread form per JIS B 0202 (identical to BSPP)


4. Komatsu Style Flange Fitting JIS B 8363
The Komatsu style Flange fitting is nearly identical to, and fully
interchangeable with, the SAE Code 61 flange fitting*.
The O Ring dimensions are different between all sizes.
When replacing a Komatsu style flange with an SAE style
flange, an SAE style O Ring must always be used.
Refer to BSPP section for dimensions of threads. *5/8” is not in the SAE Standards.

BSPT & BSPP Theads Dimensions


BSPT & BSPP DASH BSPT MALE BSPP MALE BSPT FEMALE BSPP FEMALE
SIZE & PITCH SIZE THREAD OD THREAD OD THREAD ID THREAD ID

inch - TPI mm inch mm inch mm inch mm inch Thread size refers to the
nominal bore of the pipe.
1/8 - 28 -02 9,5 0.37 9,6 0.38 8,4 0.33 8,6 0.34
Subtract approx. 1/4" (6 mm)
1/4 -19 -04 12,8 0.50 13,0 0.51 11,2 0.44 11,9 0.47 from thread diameter
3/8 - 19 -06 16,3 0.64 16,5 0.65 14,7 0.59 15,2 0.60 measurement for nominal
1/2 - 14 -08 20,4 0.80 20,8 0.82 18,3 0.72 19,1 0.75 pipe size.
5/8 - 14 -10 22,5 0.89 22,8 0.90 20,6 0.81 20,8 0.82 Pitch is Threads Per Inch (TPI).
"Gas", "R" & "G" also refer
3/4 -14 -12 25,9 1.02 26,3 1.04 23,9 0.94 24,6 0.97
to BSP. "Male Iron (Pipe)"
1 - 11 -16 32,6 1.28 33,1 1.30 29,7 1.17 30,7 1.21 may be BSP or NPT.
1.1/4 - 11 -20 41,1 1.62 41,8 1.64 38,6 1.52 39,4 1.55
1.1/2 - 11 -24 47,0 1.85 47,7 1.88 44,5 1.75 45,5 1.79
2 - 11 -32 58,6 2.31 59,5 2.34 56,4 2.22 57,4 2.26
2.1/2 - 11 -40 74,1 2.92 75,1 2.95 71,9 2.83 72,6 2.86
3 -11 -48 86,6 3.41 87,9 3.46 84,6 3.33 85,4 3.36

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Thread and Connector Identification

METRIC FRENCH GAZ


Also known as Metric French GAZ 24°

Intro
These seal on a 24° cone seat located
internally on the male connector using
straight fine metric threads.
Metric French GAZ series uses fractional
number metric OD tubing, as shown in
the table.
Metric French Millimetric series uses whole
number metric OD tubing. The two series MALE THREAD DASH MALE FEMALE TUBE

Hose
are not interconnectable. OD & PITCH SIZE THREAD OD THREAD ID SIZE

inch - TPI mm inch mm inch mm


The male will mate with a straight thread
M20 x 1,5 -20 20,0 0.78 18,5 0.72 13,25
female swivel with spherical nose seat.
M24 x 1,5 -24 24,0 0.94 22,5 0.88 16,75
The same male also mates with flareless
tube, Tube Nut and Compression Olive M30 x 1,5 -30 30,0 1.18 28,5 1.12 21,25
(Cutting Ring). Tightening of the female M36 x 1,5 -36 36,0 1.41 34,5 1.35 26,75

Couplings
nut compresses the olive causing it cut
M45 x 1,5 -45 45,0 1.77 43,5 1.71 33,50
into the tube, thereby forming a seal
between the tube, olive and 24° male cone. M52 x 1,5 -52 52,0 2.04 50,5 1.98 42,25

Adaptors
METRIC FRENCH MILLIMETRIC
Also known as Metric Millimetric

These seal on a 24° cone seat located

Accessories
internally on the male connector using
straight fine metric threads.
Metric French GAZ series uses fractional
number metric OD tubing, as shown in
the table.
Metric French Millimetric series uses whole
number metric OD tubing. The two series
are not interconnectable. MALE THREAD DASH MALE FEMALE TUBE
OD & PITCH SIZE THREAD OD THREAD ID SIZE
The male will mate with a straight thread inch - TPI mm inch mm inch mm
Filters

female swivel with spherical nose seat.


M27 x 1,5 -27 27.0 1.06 25,5 1.00 20
The same male also mates with flareless
tube, Tube Nut and Compression Olive M30 x 1,5 -30 30,0 1.18 28,5 1.12 22
(Cutting Ring). Tightening of the female M33 x 1,5 -33 33,0 1.30 31,5 1.24 25
nut compresses the olive causing it cut M36 x 1,5 -36 36,0 1.41 34,5 1.35 28
into the tube, thereby forming a seal
between the tube, olive and 24° male cone. M39 x 1,5 -39 39,0 1.54 37,5 1.48 30
M45 x 1,5 -45 45,0 1.77 43,5 1.71 35
Technical

C O N N E C T I N G P A R T N E R S H I P S Page 429
Thread and Connector Identification

METRIC DIN THREADS


DIN is DEUTSCHE INDUSTRIE NORMEN Thread Form per DIN 3853, ISO 261
(GERMAN INDUSTRIAL STANDARD) 24° Cone Seat per DIN 3861, ISO 8434-1/DIN 2353
O Ring Seal per DIN 3865,
Bonded Seal and Port per DIN 3852-1
DKL is DICHT KEGEL LEICHT (Metric Light Series 24° Cone)
DKS is DICHT KEGEL SCHWER (Metric Heavy Series 24° Cone)
DKOL is DICHT KEGEL O RING LEICHT (Metric Light O Ring Series 24° Cone)
DKOS is DICHT KEGEL O RING SCHWER (Metric Heavy O Ring Series 24° Cone)
DKM is DICHT KEGEL METRIC (Metric 60° Cone)

This DIN connection comes in a Light Series (DKL/DKOL) and


a Heavy Series (DKS/DKOS). Some thread sizes in each series
are the same, but the Tube OD of the Heavy Series is smaller
and has a thicker tube wall. Because the tube and sealing
cone are different sizes, Light and Heavy Series are NOT
interchangeable.
The DIN male 24° internal cone seat will seal with flareless
female swivel fittings. These female fittings use either a
spherical nose (DKL/DKS) or an O Ring seal (DKOL/DKOS)
located on their outward facing 24° cone. Female DKL sizes
up to and including M26 have a universal 24°/60° cone and
can be used in place of female DKM fittings with 60° cone.
The same male also mates with the DIN system Metric Tube,
Tube Nut and Compression Olive (Cutting Ring).
Tightening of the female nut compresses the olive causing
it to cut into the tube, thereby forming a seal between the
tube, olive and 24° male cone.
The same male used with a metal Bonded Seal will mate
with a DIN 3852-1 metric threaded port with spotface.

DKM 60° CONE SEAT


The DIN male 60° internal cone seat will mate with
DKL/DKM female universal 24°/60° cone fittings up to and
including size M26 and DKM female 60° cone fittings from
size M30 up.

FEMALE LIGHT SERIES - DKL/DKOL HEAVY SERIES - DKS/DKOS


MALE THREAD THREAD
OD & PITCH ID DASH SIZE TUBE OD D1 DIA D2 DIA DASH SIZE TUBE OD D1 DIA D2 DIA

mm mm mm mm mm mm mm mm
M12 x 1,5 10,5 -1215* 6 7,5 6,3
M14 x 1,5 12,5 -1415* 8 9,5 8,2 -1415 6 7,5 6,3
M16 x 1,5 14,5 -1615* 10 11,5 10,2 -1615 8 9,5 7,9
M18 x 1,5 16,5 -1815* 12 14,0 12,2 -1815 10 12,0 10,0
M20 x 1,5 18,5 -2015 12 14,0 12,0
M22 x 1,5 20,5 -2215* 15 17,0 15,2 -2215 14 16,0 14,2
M24 x 1,5 22,5 -2415 16 18,0 15,8
M26 x 1,5 24,5 -2615* 18 20,0 18,2
M30 x 2,0 28,0 -3020 22 24,5 22,2 -3020 20 22,5 19,8
M36 x 2,0 34,0 -3620 28 30,5 28,2 -3620 25 27,5 24,5
M42 x 2,0 40,0 -4220 30 33,0 30,0
M45 x 2,0 43,0 -4520 35 38,0 35,4
M52 x 2,0 50,0 -5220 42 45,0 42,4 -5220 38 41,0 36,8
*These DKL Light Series Female Connections can be used in place of DKM Female.
Note: in above tables, pitch is included in DASH Size.
For HOSE COUPLINGS and most ADAPTORS, pitch is not included in the DASH Size.

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Thread and Connector Identification

ORFS THREADS SAE J1453, ISO 8434-3


ORFS is O RING FACE SEAL

Intro
ORFS system consists of ORFS Male with
O Ring in Face, which seals against
Flat Seated ORFS Female Swivel Nut fitting.
The Swivel Nut can be slipped back to
help installation in tight situations.
The prominent position of the O Ring MALE THREAD DASH MALE FEMALE TUBE
on the Male fitting makes it easy to OD & PITCH SIZE THREAD OD THREAD ID SIZE

Hose
inspect the condition of the O Ring.
inch - TPI mm inch mm inch inch
9/16 - 18 UNF -09 14,3 0.56 12,9 0.51 1/4
11/16 - 16 UN -11 17,3 0.68 16,0 0.63 3/8
13/16 - 16 UN -13 20,6 0.81 19,1 0.75 1/2
1 - 14 UNS -16 25,4 1.00 23,6 0.73 5/8
1.3/16 - 12 UN -19 30,0 1.18 28,2 1.11 3/4

Couplings
1.7/16 - 12 UN -23 36,3 1.43 34,3 1.35 1
1.11/16 - 12 UN -27 42,7 1.68 40,6, 1.60 1.1/4
2 - 12 UN -32 51,8 2.00 48,8 1.92 1.1/2

RYCOLOK SAE J1467


RYCO SUPERLOK

Adaptors
RYCOLOK are also called CLIP FASTENER & STAPLE
The RYCOLOK male connector uses an O Ring and Back Up
Washer, and seals on the smooth bore of the female.
The connection is held together by the staple.
The male staple groove (G) aligns with the drilled holes of the
female allowing the staple to be inserted. RYCOLOK and RYCO
SUPERLOK use different width staples and are therefore NOT

Accessories
interchangeable.

Filters

NOMINAL NOM. MALE OD RYCOLOK STAPLE SIZE RYCO SUPERLOK STAPLE SIZE
SIZE & FEMALE ID G G S S G G S S
DN inch Dash mm inch mm inch mm inch mm inch mm inch
6 1/4 -06 15 0.59 5,1 0.2 8 0.31 - -
10 3/8 -10 20 0.79 5,1 0.2 13 0.51 - -
12 1/2 -13 24 0.94 5,1 0.2 17 0.67 - -
Technical

16 5/8 -16 26 1.02 5,1 0.2 19 0.75 - -


19 3/4 -20 29 1.14 5,1 0.2 22 0.87 9 0.35 22 0.87
25 1 -25 39 1.53 7,1 0.28 29 1.14 13 0.51 29 1.14
31 1.1/4 -32 46 1.81 7,1 0.28 36 1.42 13 0.51 36 1.42
38 1.1/2 -40 55 2.16 7,1 0.28 45 1.77 13 0.51 45 1.77
51 2 -50 64 2.52 7,1 0.28 54 2.13 13 0.51 54 2.13

H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 431
Thread and Connector Identification

SAE THREADS
SAE is Society of Automotive Engineers
These fittings are commonly used in refrigeration, automotive and low pressure applications.

SAE 45° Flare SAE J512


SAE male has 45° flare which seals against 45° seat in female.
Male can also seal against 45° flared tubing with nut and sleeve.
7/16 - 20, 1/2 - 20, 3/4 - 16 & 7/8 - 14 are the same thread form as
JIC 37° flare. Some fittings in these sizes have both JIC 37° & SAE 45° seats.

MALE THREAD DASH MALE FEMALE TUBE


OD & PITCH SIZE THREAD OD THREAD ID SIZE

inch - TPI mm inch mm inch inch


5/16 -24 -05 7,9 0.31 6,8 0.27 1/8
3/8 - 24 -06 9,5 0.38 8,4 0.33 3/16
7/16 - 20 -07 11,1 0.44 9,9 0.39 1/4
1/2 - 20 -08 12,7 0.50 11,4 0.44 5/16
5/8 - 18 -10 15,9 0.63 14,2 0.56 3/8
3/4 - 16 -12 19,1 0.75 17,5 0.69 1/2
7/8 - 14 -14 22,2 0.88 20,6 0.81 5/8
1.1/16 -14 -17 27,0 1.06 24,9 0.98 3/4

SAE 45º INVERTED FLARE SAE J512


MALE THREAD DASH MALE FEMALE TUBE
OD & PITCH SIZE THREAD OD THREAD ID SIZE

inch - TPI mm inch mm inch inch


7/16 - 24 -07 11,1 0.44 9,9 0.39 1/4
1/2 - 20 -08 12,7 0.50 11,4 0.45 5/16
5/8 - 18 -10 15,9 0.63 14,2 0.56 3/8
11/16 - 18 -11 17,5 0.69 16,0 0.63 7/16

SAE PILOT O RING SEALS


Pilot Male Swivel
MALE THREAD DASH MALE FEMALE TUBE
OD & PITCH SIZE THREAD OD THREAD ID SIZE

inch - TPI mm inch mm inch Dash


5/8 - 18 -10 15,9 0.63 14,2 0.56 -6
3/4 - 18 -12 19,0 0.75 17,8 0.70 -8
7/8 - 18 -14 22,2 0.88 20,6 0.81 -10

Pilot Female Swivel


MALE THREAD DASH MALE FEMALE TUBE
OD & PITCH SIZE THREAD OD THREAD ID SIZE

inch - TPI mm inch mm inch Dash


5/8 - 18 -10 15,9 0.63 14,2 0.56 -6
3/4 - 16 -12 19,0 0.75 17,5 0.69 -8
7/8 - 14 -14 22,2 0.88 20,6 0.81 -10

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Thread and Connector Identification
SAE O RING FLANGE - CODE 61 & CODE 62 SAE J518, ISO 6162
RYCO O RING FLANGE - CODE 62C

Intro
Hose
The male connector has a flange head with an O Ring drawn up to the female port using the four bolts. This
groove on the face. The female can be a flange block or compresses the O Ring forming a seal between the male
port with smooth face to accept the O Ring, and four flange and the flat female port face.
threaded bolt holes in a rectangular pattern.
SAE J518, DIN 20066, ISO/DIS 6162 and JIS B 8363 are all
The connection is held together using either a split or

Couplings
interchangeable, except for bolt sizes.
solid flange clamp, fitted over the male flange head and

NOM.
FLANGE DASH
SIZE SIZE BØ T F G PORT THREAD & BOLT LENGTH

PORT BOLT LENGTH PORT BOLT


inch mm inch mm inch mm inch mm inch UNC inch METRIC mm
CODE 61

Adaptors
1/2 -08 30,2 1.19 6,73 0.265 17,5 0.69 38,1 1.50 5/16 - 18 1.1/4 M8 x 1,25 35
*5/8 -10 34,0 1.34 6,73 0.265 19,8 0.78 42,9 1.69 5/16 - 18 M8 x 1,25
3/4 -12 38,1 1.50 6,73 0.265 22,2 0.88 47,6 1.88 3/8 - 16 1.1/4 M10 x 1,5 35
1 -16 44,5 1.75 8,00 0.315 26,2 1.03 52,4 2.06 3/8 - 16 1.1/4 M10 x 1,5 35
1.1/4 -20 50,8 2.00 8,00 0.315 30,2 1.19 58,7 2.31 7/16 - 14 1.1/2 M10 x 1,5 40
1.1/2 -24 60,3 2.38 8,00 0.315 35,7 1.41 69,8 2.75 1/2 - 13 1.1/2 M12 x 1,75 45

Accessories
2 -32 71,4 2.81 9,53 0.375 42,9 1.69 77,8 3.06 1/2 - 13 1.1/2 M12 x 1,75 45
2.1/2 -40 84,1 3.31 9,53 0.375 50,8 2.00 88,9 3.50 1/2 - 13 1.3/4 M12 x 1,75 45
3 -48 101,6 4.00 9,53 0.375 61,9 2.44 106,4 4.19 5/8 - 11 1.3/4 M16 x 2,0 45
CODE 62
1/2 -08 31,7 1.25 7,75 0.305 18,2 0.72 40,5 1.59 5/16 - 18 1.1/4 M8 x 1,25 35
3/4 -12 41,3 1.63 8,76 0.345 23,8 0.94 50,8 2.00 3/8 - 16 1.1/2 M10 x 1,5 40
1 -16 47,6 1.88 9,53 0.375 27,8 1.09 57,2 2.25 7/16 - 14 1.3/4 M12 x 1,75 45
1.1/4 -20 54,0 2.12 10,29 0.405 31,8 1.25 66,7 2.63 1/2 - 13 1.3/4 M14 x 2,0 45
1.1/2 -24 63,5 2.50 12,57 0.495 36,5 1.44 79,4 3.13 5/8 - 11 2.1/4 M16 x 2,0 60
Filters

2 -32 79,4 3.13 12,57 0.495 44,5 1.75 96,8 3.81 3/4 - 10 2.3/4 M20 x 2,5 70
RYCO CODE 62C
3/4 -12 41,3 1.63 14,20 0.559 23,8 0.94 50,8 2.00 3/8 - 16 1.3/4 M10 x 1,5 45
1 -16 47,6 1.88 14,20 0.559 27,8 1.09 57,2 2.25 7/16 - 14 1.3/4 M12 x 1,75 45
1.1/4 -20 54,0 2.12 14,20 0.559 31,8 1.25 66,7 2.63 1/2 - 13 2 M14 x 2,0 50
1.1/2 -24 63,5 2.5 14,20 0.559 36,5 1.44 79,4 3.13 5/8 - 11 2.1/2 M16 x 2,0 60
Technical

RYCO Code 62C fittings conform to the flange OD and bolt hole patterns of SAE Code 62 but require special flange clamp halves.
The RYCO Code 62C flange heads are thicker than SAE Code 62 and measure T = 14,2 mm (0.559”) in all sizes.
RYCO Code 62C flanges have similar dimensions to the Caterpillar XT-5 and XT-6 range of flanges.
Cat™ Caterpillar®, XT-5™ , XT-6™ Caterpillar®.

*5/8 is used by Komatsu.

C O N N E C T I N G P A R T N E R S H I P S Page 433
Thread and Connector Identification

SAE O RING FLANGE BLOCKS - CODE 61 & CODE 62 SAE J518, ISO 6162

T T
NOM. EXCEPT T BLIND
FLANGE DASH BLIND FLANGES
SIZE SIZE L W F G A FLANGES S967/S968
inch mm inch mm inch mm inch mm inch mm inch mm inch mm inch
CODE 61
1/2 -08 56 2.20 48 1.89 17,5 0.69 38,1 1.50 13 0.51 16 0.63 16 0.63
3/4 -12 65 2.56 50 1.97 22,2 0.88 47,6 1.88 19 0.75 18 0.71 16 0.63
1 -16 70 2.76 60 2.36 26,2 1.03 52,4 2.06 25 0.98 18 0.71 19 0.75
1.1/4 -20 79 3.11 68 2.68 30,2 1.19 58,7 2.31 32 1.26 21 0.83 18 0.71
1.1/2 -24 93 3.66 78 3.07 35,7 1.41 69,8 3.06 38 1.50 25 0.98 20 0.79
2 -32 102 4.02 90 3.54 42,9 1.69 77,8 3.50 51 2.01 25 0.98 20 0.79
CODE 62
3/4 -12 71 2.80 60 2.36 23,8 0.94 50,8 2.00 19 0.75 21 0.83 19 0.75
1 -16 81 3.19 70 2.76 27,8 1.09 57,2 2.25 25 0.98 25 0.98 24 0.94
1.1/4 -20 95 3.74 78 3.07 31,8 1.25 66,7 2.63 32 1.26 27 1.06 27 1.06
1.1/2 -24 112 4.41 94 3.70 36,5 1.44 79,4 3.13 38 1.50 30 1.18 30 1.18
2 -32 134 5.28 114 4.49 44,5 1.75 96,8 3.81 51 2.01 37 1.46 28 1.10

NOM. SOCKET HEAD SOCKET HEAD


FLANGE DASH CAP SCREW CAP SCREW
SIZE SIZE (THREAD X LENGTH) (THREAD X LENGTH)
inch UNC x inch METRIC x mm
CODE 61
1/2 -08 5/16 - 18 x 1.1/4 M8x1,25 X 30
3/4 -12 3/8 - 16 x 1.1/2 M10x1,5 X 35
1 -16 3/8 - 16 x 1.1/2 M10x1,5 X 35
1.1/4 -20 7/16 - 14 x 1.3/4 M10x1,5 X 40
1.1/2 -24 1/2 - 13 x 1.3/4 M12x1,75 X 45
2 -32 1/2 - 13 x 1.3/4 M12x1,75 X 45
CODE 62
3/4 -12 3/8 - 16 x 1.1/2 M10x1,5 X 40
1 -16 7/16 - 14 x 1.3/4 M12x1,75 X 45
1.1/4 -20 1/2 - 13 x 1.3/4 M14x2,0 X 45
1.1/2 -24 5/8 - 11 x 2 M16x2,0 X 50
2 -32 3/4 - 10 x 2.1/2 M20x2,5 X 70

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Torque Assembly Values

The Torque Values shown are for guidance only and are TO CONVERT ››› INTO ››› MULTIPLY BY

Intro
based on normal industrial applications.
The Torque Values shown are for plated carbon steel fittings. Nm ft.lbf 0.737
Nm = Newton Metres Nm kg.m 0.102
kg.m = Kilogram Metres
ft.lbf Nm 1.357
ft.lbf = Foot Pounds Force
ft.lbf kg.m 0.138
kg.m Nm 9.804
kg.m ft.lbf 7.231

Hose
BSPP NUTS JIC 37° & SAE 45° (MACHINED OR FLARED)

BSPP DASH SWIVEL NUT TORQUE RANGE SAE RECOMMENDED


SIZE SIZE Nm ft.lbf JIC/SAE DASH SWIVEL NUT TORQUE RANGE
THREAD SIZE SIZE Nm ft.lbf

Couplings
1/8 -02 11-12 8-9
5/16 - 24 -05 8-9 6-7
1/4 -04 25-28 18-20
3/8 - 24 -06 11-12 8-9
3/8 -06 41-48 30-35
7/16 - 20 -07 15-16 11-12
1/2 -08 72-82 55-60
1/2 - 20 -08 19-21 14-15
5/8 -10 96-110 70-80
9/16 - 18 -09 24-28 18-20
3/4 -12 124-137 90-100
3/4 - 16 -12 49-53 36-39
1 -16 151-165 110-120
7/8 - 14 -14 77-85 57-63
1.1/4 -20 192-206 140-150

Adaptors
1.1/16 - 12 -17 107-119 79-88
1.1/2 -24 261-275 190-200
1.3/16 - 12 -19 127-140 94-103
2 -32 343-357 250-260
1.5/16 - 12 -21 147-154 108-113
1.5/8 - 12 -26 172-181 127-133
1.7/8 - 12 -30 215-226 158-167
2.1/2 - 12 -40 332-350 245-258

Accessories
METRIC 24°, 60° & UNIVERSAL INVERTED CONE ORFS

TUBE DIA. TUBE DIA. SWIVEL NUT TORQUE RANGE SAE RECOMMENDED
THREAD S-HEAVY L-LIGHT ORFS DASH SWIVEL NUT TORQUE RANGE
SIZE mm mm Nm ft.lbf THREAD SIZE SIZE Nm ft.lbf

M12 x 1,5 6 10-20 7-15 9/16 - 18 -09 14-16 10-12


M14 x 1,5 6 8 20-35 15-26 11/16 - 16 -11 24-27 18-20
Filters

M16 x 1,5 8 10 25-40 18-30 13/16 - 16 -13 43-47 32-35


M18 x 1,5 10 12 30-45 22-33 1 - 14 -16 60-68 46-50
M20 x 1,5 12 35-50 26-37 1.3/16 - 12 -19 90-95 65-70
M22 x 1,5 14 15 40-70 30-52 1.7/16 - 12 -23 125-135 92-100
M24 x 1,5 16 40-70 30-52 1.11/16 - 12 -27 170-190 125-140
M26 x 1,5 18 60-100 44-74 2-12 -32 200-225 150-165
M30 x 2,0 20 22 80-120 59-89
Technical

M36 x 2,0 25 28 100-150 74-111


M42 x 2,0 30 150-220 74-163
M45 x 2,0 35 180-250 133-184
M52 x 2,0 38 42 200-300 148-221

H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 435
Torque Assembly Values

UNO (O RING BOSS)

SAE RECOMMENDED
STRAIGHT FITTING OR
UNO DASH LOCK NUT TORQUE RANGE
THREAD SIZE SIZE Nm ft.lbf

3/8 - 24 -06 11-13 8-10


7/16 - 20 -07 20-22 14-16
1/2 - 20 -08 24-27 18-20
9/16 - 18 -09 33-35 24-26
3/4 - 16 -12 68-78 50-60
7/8 - 14 -14 98-110 72-82
1.1/16 - 12 -17 170-183 125-135
1.3/16 - 12 -19 230-260 170-190
1.5/16 - 12 -21 270-300 200-220
1.5/8 -12 -26 285-380 210-280
1.7/8 - 12 -30 370-490 270-360

SAE FLANGE CLAMP BOLTS CODE 61 SAE FLANGE CLAMP BOLTS CODE 62

BOLT DATA FLANGE SAE RECOMMENDED BOLT DATA FLANGE SAE RECOMMENDED
UN CLASS 2A DASH BOLT TORQUE RANGE UN CLASS 2A DASH BOLT TORQUE RANGE
(THREAD X LENGTH) SIZE Nm ft.lbf (THREAD X LENGTH) SIZE Nm ft.lbf

5/16 - 18 X 1.1/4 -08 20-25 15-18 5/16 - 18 X 1.1/4 -08 20-25 15-18
3/8 - 16 X 1.1/4 -12 28-40 21-29 3/8 - 16 X 1.1/2 -12 34-45 25-33
3/8 - 16 X 1.1/4 -16 37-48 27-35 7/16 - 14 X 1.3/4 -16 56-68 41-50
7/16 - 14 X 1.1/2 -20 48-62 35-46 1/2 - 13 X 1.3/4 -20 85-102 63-75
1/2 - 13 X 1.1/2 -24 62-79 46-58 5/8 - 11 X 2.1/4 -24 158-181 116-133
1/2 - 13 X 1.1/2 -32 73-90 54-66 3/4 - 10 X 2.3/4 -32 271-294 200-217
1/2 - 13 X 1.3/4 -40 107-124 79-91

SAE FLANGE BLOCK BOLTS CODE 61 SAE FLANGE BLOCK BOLTS CODE 62

BOLT DATA FLANGE RECOMMENDED BOLT DATA FLANGE RECOMMENDED


UN CLASS 2B DASH BOLT TORQUE RANGE UN CLASS 2B DASH BOLT TORQUE RANGE
(THREAD X LENGTH) SIZE Nm ft.lbf (THREAD X LENGTH) SIZE Nm ft.lbf

5/16 - 18 X 1.1/4 -08 20-25 15-18 3/8 - 16 X 1.1/2 -12 34-45 25-33
3/8 - 16 X 1.1/2 -12 28-40 21-29 7/16 - 14 X 1.3/4 -16 56-68 41-50
3/8 - 16 X 1.1/2 -16 37-48 27-35 1/2 - 13 X 1.3/4 -20 85-102 63-75
7/16 - 14 X 1.3/4 -20 48-62 35-46 5/8 - 11 X 2 -24 158-187 116-138
1/2 - 13 X 1.3/4 -24 62-79 46-58 3/4 - 10 X 2.1/2 -32 271-294 200-217
1/2 - 13 X 1.3/4 -32 73-90 54-66

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Notes

Intro
Hose
Couplings
Adaptors
Accessories
Filters
Technical

C O N N E C T I N G P A R T N E R S H I P S Page 437
Company Policies

Occupational Health and Safety Policy


RYCO Hydraulics and RYCO Hose ensures that employees, contractors and franchisees are provided with a safe and healthy
work environment. Every reasonable effort will be made by management with the involvement of employees to promote
accident prevention, fire protection and health preservation.

In particular terms, this policy is:

To place the safety of employees, contractors, franchisees, clients and the public ahead of the
protection of the organisation’s equipment and services.

To provide and maintain safe production facilities and/or work locations.

To ensure that all personnel are adequately trained to perform their jobs safely.

To train all managers, staff and franchisees in the basic areas of accident and
injury prevention.

To establish Safety Committees in appropriate areas and to provide employee consultation on


accident prevention measures.

To find the cause of any accident and take the necessary action to prevent recurrences.

To regard all accidents and injuries as preventable.

It is recognised that the concept and practice of Safety involves shared responsibilities and
a team approach. Every effort is made to administer Accident Prevention in such a manner.

Environmental Policy
RYCO Hydraulics develops products and services that allow RYCO and our clients to meet our environmental challenges. Our
senior management is committed to conducting operations in a manner that is protective of the health and safety of our
employees and clients while contributing to the overall protection and enhancement of the environment.

RYCO Hydraulics is committed to achieving the following results with respect to its activities, products and services:

To meet all applicable legal and regulatory environmental requirements from local, state, and national authorities.

To ensure that employees are aware of their environmental responsibilities in relation to RYCO Hydraulics business operations.

To prevent the creation of pollution and waste products or, when this is not feasible or possible to make arrangements to recycle
or safely treat and dispose.

RYCO Hydraulics supports the concept of being responsible for the sensible management of natural resources. RYCO Hydraulics
encourages environmentally friendly practices that will help preserve the ecosystem.

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Global Resources

Global Resources

Intro
RYCO Hydraulics continues to grow, establishing new enterprises around the globe to service all of our
customers needs.

Our main manufacturing facilities: Melbourne, Australia; Kuala Ketil, Malaysia and Dalian, China are
continually investing in modern, state of the art equipment and process methods that ensures the highest
quality product is produced.

RYCO builds relationships with a wide range of organisations and individuals across the globe. We
understand 'people build businesses'. Our people connect us to our clients, suppliers and stakeholders;
Connecting Partnerships around the Globe.

Hose
Couplings
Adaptors
Connecting Global Partnerships

Accessories
Melbourne, Australia Kuala Ketil, Malaysia

Filters

Dalian, China Houston, USA


Technical

H I G H E R T E C H N O L O G Y E Q U A L S G R E AT E R P E R F O R M A N C E Page 439
Abbreviations
A/F Across Flats F, FEM Female NFPA National Fluid Power
ABS, Abs. Absolute FF Female Fixed Association (USA)
ABS American Bureau of Shipping FIX Fixed Nm Newton Metre
AC Air Conditioning FLNG Flange NOM, Nom. Nominal
AGA Australian Gas FOS Factor Of Safety NPS National Pipe Straight
Association Thread
FS Female Swivel
AS Australian Standard NPSM National Pipe Straight
ft Foot
Mechanical
AV Average ft.lbf Foot Pound force
NPSMFS National Pipe Straight
BCS British Coal Standard g Gram Mechanical Female Swivel
BH Bulkhead GL Germanischer Lloyd NPT National Pipe Taper
BP Burst Pressure GPM Gallons Per Minute Thread
BS British Standard HP High Pressure NPTF National Pipe Taper
BSP British Standard Pipe hp Horse Power for Fuel
BSPP British Standard Pipe HTS High Tensile Steel NPTFF National Pipe Taper
Parallel Thread HW Heavy Wall Female Fixed
BSPPFS British Standard Pipe ID Inside Diameter NPTM National Pipe Taper Male
Parallel Female Swivel OA, O/A Overall
inHg Inches of Mercury
BSPPMBH British Standard Pipe OD Outside Diameter
IMP Imperial
Parallel Male Bulkhead ORFS O Ring Face Seal
INV Inverted
BSPPOM British Standard Pipe ORFSFS ORFS Female Swivel
ISO International Organization
Parallel O Ring Male ORFSM ORFS Male
for Standardization
BSPPOM EXT British Standard Pipe PCD Pitch Circle Diameter
JIC Joint Industries Council
Parallel O Ring Male PCV Positive Crankcase Ventilation
(Thread UN)
Extended
JICFS JIC Female Swivel P/N, P/NO Part Number
BSPT British Standard Pipe
JICM JIC Male PREV Previous
Taper Thread
JICMBH JIC Male Bulkhead psi Pounds per Square Inch
BSPTFF British Standard Pipe
Taper Female Fixed JICMEXT JIC Male Extended PTFE Polytetrafluoroethylene
JIS Japanese Industrial Standard PW Pressure Washer
BSPTM British Standard Pipe
Taper Male kg Kilogram QA Quality Assurance
BSW British Standard Whitworth kg.m Kilogram Metres QC Quality Control
C/W Complete With kPa KiloPascal QRC Quick Release Coupling
CA Cut-Off Allowance kW Kilowatt RED Reducing
LNG Long RMA Rubber Manufacturers
CAT Caterpillar®
Association
CL, C/L Cut Length L Litre
RPM Revolutions Per Minute
CrVI Chromium 6 lb Pound
RQP RYCO Quality Product
cSt Centistoke LP Low Pressure
SAE Society of Automotive
DIA, DIAM Diameter LPG Liquified Petroleum Gas Engineers (USA)
DIN Deutsche Industrie Normen LPM Litres Per Minute SAEFS SAE Female Swivel
(German Industrial Standard) LR Lloyd's Register SAEM SAE Male
DKL Dicht Kegel Leicht M Male SF Swivel Female (Union)
(Metric Light Series 24° Cone) m Metre SS Stainless Steel
DKM Dicht Kegel Metric MAX Maximum STD Standard
(Metric 60° Cone) MBP Minimum Burst Pressure STPL Staple
DKO Dicht Kegel O Ring MED Marine Equipment Directive
(Metric O Ring Seal 24° Cone) SWIV Swivel
MFL Minimum Free Length T/NESS Thickness
DKOL Dicht Kegel O Ring Leicht
(Metric Light O Ring MIC, Mic. Micron (µm) TBA To Be Advised
Series 24° Cone) MIL Military Specification (USA) THRD Thread
DKOS Dicht Kegel O Ring Schwer MIN Minimum TP Test Pressure
(Metric Heavy O Ring mm Millimetre TPI Threads Per Inch
Series 24° Cone) mmHg Millimetres of Mercury TW Tube Weld
DKS Dicht Kegel Schwer MPa MegaPascal UN Unified National Thread
(Metric Heavy Series MSHA USA Department of UNO UN O Ring
24° Cone) Labor, Mine Safety and (O Ring Boss)
DL Drop Length Health Administration. UNOM UNO Male
DN Diameter Nominal (mm) MWP Maximum Working Pressure (O Ring Boss Male)
DNV Det Norske Veritas NA, N/A Not Applicable UNOMEXT UNO Male Extended
DoT Department of NAHAD National Association of (O Ring Boss Male
Transportation (USA) Hose and Accessories Extended)
EEC Evaporative Emission Distributors (USA) USCG United States Coast Guard
Control NATA National Association of WP Working Pressure
ELB Elbow Testing Authorities (Aus.) °C Degrees Celcius
EPDM Ethylene Propylene Diene NB Nominal Bore °F Degrees Farenheit
Monomer NCB National Coal Board β Beta (filtration)
EXT Extended NCS NATA Certification Services µm Micron

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Terms and Conditions of Sale

1. Unless otherwise expressly agreed in writing, all RYCO products and services are supplied upon the following terms and conditions to the exclusion of any terms
and conditions of the Purchaser and no agent or representative of RYCO HYDRAULICS PTY LTD A.C.N. No 085 527 724 (“the Company”) has any authority to
vary or omit any of these conditions. Acceptance of delivery of the products shall constitute acceptance of these terms.
2. Before purchasing any RYCO products or services the purchaser agrees that they have read and understood these conditions of sale, the safety information,
notes, warnings and instructions contained in our current relevant catalogue. The purchaser also holds themselves as a responsible and competent user or reseller
of products the Company supplies to them and that they comprehend and understand the dangers of incorrect use, installation or assembly of such products.
3. All products supplied by the Company will be examined by the purchaser at the time of delivery and any deficiency in quantity or quality of or damage to product
delivered shall be notified to the Company immediately. Acceptance of the delivery shall be deemed to be acceptance of the quantities as set out by the invoice
and that the products are not damaged.
4. The Company warrants that the products are free from defects.
5. a) To the extent permitted by law the Company hereby excludes all liability of any kind whatsoever to the purchaser or any other party for any loss or damage
sustained or incurred by the purchaser or any other party in consequence of or resulting from, directly or indirectly, the supply of any RYCO products or
services, or the use or performance of any RYCO products, and for whatever reason, whether arising out of any breach by the Company of any contract
incorporating these terms or from negligent or wrongful acts by the Company, its servants or agents.
b) Subject to a) above, where the Company is not permitted by law to exclude liability, the Company limits its liability:
i) in the case of the supply of products to any one or more of the following:
(x) the replacement of the products or the supply of equivalent products;
(y) the repair of the products;
(z) the payment of the cost of replacing the products or of acquiring equivalent products; and
ii) in the case of services to:
(x) the supplying of the services again, or
(y) the payment of the cost of having the services supplied again.
6. The modification of RYCO products, other than in accordance with the Company’s written approval in each case, is not authorised and may result in product
defects. The warranty contained in these conditions will not extend to any RYCO product which has been the subject of any unauthorised modification.
7. The welding of any RYCO products including, but not limited to, weldons, salvage, life saver or any other components must only be undertaken by suitably
qualified personnel. These welded products should be tested and proved fit for the use intended. The Company does not warrant the performance of such
products once welded (except by the Company, its servants or its agents).
8. The Company reserves the right to declare void any warranty claim where the claimant does not extend to the Company a reasonable opportunity to fully inspect
the product, application and circumstances of the product.
9. RYCO couplings (hose end terminations) are specifically designed and manufactured for the attachment only to RYCO hose as specified as to make and type in
the Company’s current catalogues and manuals. Use of other than such specified RYCO hose or assembly of the coupling contrary to the instructions contained
may result in an unsatisfactory or even dangerous product and will void the RYCO warranty in term 4 above and any rights of any person under that war-
ranty.
10. The Company sets out, in its catalogues, manuals and other product material, suggestions as to the use, installation and care of its products on the under-
standing that those suggestions are made solely to assist the purchaser to obtain the best results from their purchase and those suggestions do not constitute
warranties or otherwise add to or vary these terms in any way.
11. Unless otherwise stated to the contrary by the purchaser on a written order the Company will supply products on the understanding that they will be used in
hydraulic applications with mineral oil within the limits shown in the Company’s current catalogues.
12. The Company will use its best endeavours to deliver at the time stated but all delivery dates shall be regarded as estimates only. The purchaser must accept the
actual delivery date and the Company shall not be liable for any losses, costs, damages or expenses suffered by the purchaser or any other party as a result of
any delay in delivery.
13. Where orders are accepted by the Company for special production runs, unless otherwise agreed to in writing, the Company reserves the right to make delivery
and charge for plus or minus 20 units or 10% of the order quantity, which ever is greater. The Company will not accept any restriction of its right to manufacture
or sell or offer to any other purchaser products which may have been manufactured specially for a specific purchaser or purchasers.
14. Payment is to be made in cash within 30 days after invoice. Failure to make payments due in respect of deliveries or instalments (as arranged) under this or any
other contract with the Company shall entitle the Company to delay, suspend or cancel deliveries in whole or in part at its option.
15. For so long as any amounts remain owing to the Company under an invoice, title to and property in the products supplied under that invoice shall remain in the
Company and shall not pass to the purchaser. All products which remain the property of the Company will be held by the purchaser on behalf of the Company
in a fiduciary capacity and shall be stored separately from all other goods. At any time after the due date for payment of any account owing from the purchaser
to the Company and so long as such amounts have not been received by the Company in full, the Company at the purchaser’s expense shall be entitled to
require the purchaser to return the products to the Company and shall have the right to enter the purchaser’s premises or where the products are stored and
remove all products which remain the property of the Company.
16. The Company will not be liable for breach of contract arising from or caused by, directly or indirectly, fire, flood, earthquake, storm or tempest; the action of any
government or any public authority or corporation; the lack of labour, supplies or equipment, from whatever cause; or any other cause beyond the Company’s
control.
17. Any order that has been accepted by the Company may not be reduced or cancelled after acceptance without the agreement of the Company in writing.
18. This contract shall be governed by and construed by the laws of the State of Victoria, Australia.
19. If any of these terms or any part thereof is held by a court to be void or unenforceable such provision shall be read down to such extent as may be necessary to
ensure that it does not so infringe and as may be reasonable in all circumstance so as to give it valid operation of a partial character and in the event that the
infringing condition cannot be so read down it will be severed from the other provisions.
20. These terms may be amended by the Company from time to time. The applicable version will be those terms attached to or forming part of the relevant purchase
order and will take precedence over any earlier version contained in catalogues and manuals.
"Connecting Partnerships"

AUSTRALIA www.ryco.com.au
RYCO Hydraulics Pty. Ltd. ABN 96 085 527 724 Enquiries: [email protected]

MELBOURNE SYDNEY BRISBANE PERTH ADELAIDE


19 Whitehall Street 78 Hassall Street 97 Northlink Place, 47 Tacoma Circuit 217 Richmond Road,
Footscray, VIC 3011 Wetherill Park, NSW 2164 Northgate, QLD 4013 Canning Vale, WA 6155 Richmond, SA 5033
Tel +61 3 9680 8000 Tel (02) 9604 4211 Tel (07) 3866 8888 Tel (08) 9360 3800 Tel (08) 8443 7278
Fax +61 3 9680 8001 Fax (02) 9604 4210 Fax (07) 3866 8880 Fax (08) 9360 3801 Fax (08) 8443 7403

NEWCASTLE MACKAY SINGLETON


14 Ironbark Close 37 Enterprise Street, Lot 2 Rosella Street
Warabrook, NSW 2304 Paget, QLD 4740 Singleton, NSW 2330
Tel (02) 4968 9988 Tel (07) 4952 4478 Tel (02) 6572 3967
Fax (02) 4968 9977 Fax (07) 4952 4479 Fax (02) 6572 3918

RYCO HOSE www.rycohose.com.au NEW ZEALAND www.ryco.com.au


RYCO HOSE Pty. Ltd. ABN 96 054 946 173 Enquiries: [email protected] RYCO Hydraulics Ltd. Enquiries: [email protected]
MELBOURNE AUSTRALIA-WIDE 1800 RYCO 00 AUCKLAND
19 Whitehall Street Call 1800 RYCO 00 (1800 7926 00) 24 Sylvia Park Road,
Footscray, Victoria 3011 for your nearest Service Centre and Mt Wellington, Auckland,
Tel +61 3 9680 8080 Mobile Connector Specialist. New Zealand 1130
Fax +61 3 9680 8073 Tel +64 9 573 2680
Service 1800 7926 00 Fax +64 9 573 0255

ASIA www.ryco.com.au CHINA www.ryco.cn


SINGAPORE MALAYSIA Enquiries: [email protected] Enquiries: [email protected]

SINGAPORE KUALA KETIL DALIAN


RYCO Hydraulics Pty. Ltd. RYCO Hydraulics Sdn. Bhd. RYCO Hydraulics (Dalian) Ltd.
21 Serangoon North Avenue 5, Plot 207 Kuala Ketil Ind. Estate Wangjia Village, Longtou
#04-01, Ban Teck Han Building Kuala Ketil, Kedah, Lushun, Dalian,
Singapore 554864 Malaysia 09300 China 116050
Tel +65 6 483 5655 Tel +60 4 416 0571 Tel +86 411 8628 7496
Fax +65 6 483 5755 Fax +60 4 416 0627 Fax +86 411 8628 7497

SOUTH AMERICA www.ryco.com.pe BRAZIL www.ryco.com.br


PERU Enquiries: [email protected] Enquiries: [email protected]

RYCO Hydraulics Latinoamerica S.A.C. RYCO Hydraulics do Brasil Ltda.


Av. La Encalada 569 Of. 201-A, Condominio AIRPORT TOWN - II
C.C. Monterrico, Surco Lima 33, Av. Monteiro Lobato, 4550
PERU Asa 1 - Galpão 6
Tel +51 1 435 8323 Jardim Cumbica - Guarulhos
Fax +51 1 437 0278 São Paulo, BRASIL
CEP - 07180-000
Tel +55 11 6412 6044
Fax +55 11 6488 0264

NORTH AMERICA RYCO Hydraulics Inc. www.ryco.us EUROPE & UK


Enquiries: [email protected] Enquiries: [email protected]
HOUSTON
RYCO Hydraulics Inc.
1616 Greens Road, Suite 100,
Houston, Texas
USA 77032
Tel +1 281 821 4100
Fax +1 281 821 4300

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