Vibrating Conveyor Analysis
Vibrating Conveyor Analysis
0010
© PergamonPress Ltd., 1978. Printedin Great Britain.
G. WINKLERt
School of Engineering, University of Bath, England
NOTATION
f frequency
g gravitational constant
u horizontal velocity of track
v horizontal velocity of particle
w vertical velocity of track
u amplitude of u
v mean value of v (transport velocity)
w amplitude of w
t~ amplitude of horizontal acceleration
¢¢ amplitude of vertical acceleration
1. INTRODUCTION
Vibrating conveyors are widely used in agriculture, food processing and manufactur-
ing industry to transport granulates, small parts and other loose goods between
processing machines or machine tools in a continuous flow. The most common type,
sketched in Fig. 1, consists of a track mounted on leaf springs that form an acute
angle with the vertical so that the track moves at the same angle to the horizontal, and
some drive mechanism to give it periodic motion.
The performance of vibrating conveyors has been analysed in textbooks such as
that by Boothroyd and Redford, I where further references to research publications
can also be found. More recently, research work has been published by Gaberson ~
and by Schofield and Yousouf; 3 the work by Rochell contains further references. 4
Most of the published work is of an empirical nature, emphasizing the analysis of
data obtained from experimental observations or computer predictions of conveyor
performance. By contrast, the author develops an understanding of the underlying
behaviour of the conveyor leading to analytical descriptions of its performance, so
tPresent address: Fachhochschule Flensburg, 239 Fiensburg, West Germany.
561
562 G. WINKLER
PorticleT~
W
• L
N I I
U
that criteria for the choice of conveyor type and of its design parameters can be
developed. The reason for the empirical nature of most of the previous work is that
the differential equations that describe the motion of a particle coupled by dry friction
to a track vibrating both horizontally and vertically are non-linear and parametric; if
the motion of the track is harmonic, there may not in general, exist an analytical
solution describing the motion of the particle.
Another difficulty associated with the non-linearity is that the methods of super-
position and scaling, widely used with linear second-order oscillating systems, cannot
be applied. As a result, the performance and design quantities are usually given in
some dimensional form, not necessarily a simple one, which makes the analysis and
the comparison between different workers difficult. It will be shown here that three
dimensionless parameters, one for the performance and two for the design quantities,
suffice to completely describe all operating conditions of the conveyor with inclined
motion.
To keep the initial analysis simple, some limitations of scope are required. Firstly,
this study is limited to conveyors with a horizontal track; the analysis of a conveyor
with an inclined track would not be much more complicated, but it would introduce a
third design parameter, Secondly, only sliding conveying will be analysed; hopping
conveying, where the particle leaves the track during part of the cycle because the
downward acceleration of the track is greater than the gravitational constant g, is not
considered here. Thirdly, since the analysis with a harmonic track motion is likely to
be difficult, an alternative motion has to be found. A parabolic displacement of the
track (see Fig. 2), as caused by a constant but alternating force on the track is not too
different from the sinusoidal displacement of equal amplitude; however, it is ac-
/ \
'= ~ \ \
\ .i i
V = v/u. (1)
Arcta,~ ~cj
~- t Arctan ~.g
The "'sealskin" conveyor with the coefficients of friction t4 (backward) and ~/ (forward) performs best
when the particle is just able to follow the track during acceleration, and therefore slides forward during
part of the cycle if a =/~h/~¢ > 1 (see Fig. 4). The greater the value of a, the greater the transport velocity v.
This relationship is readily evaluated by analysing the graphical solution of Fig. 4. The rules of geometry
give
V - ~2)
or+l
For example, if the ratio of the coefficients is 3, a best transport parameter V (a = 3) = I/2 can be achieved.
(In the limit, V(a ~ o ~ ) = 1). The condition for best performance is that the particle must just be able to
follow the track during acceleration i.e.,
~bg = 4 uf (3)
where I.tbg is the maximum acceleration of the particle; 4u[ = t) the alternating value of track acceleration.
If the condition defined in equation (3) is not satisfied, the performance is reduced below that given in
equation (2).
Equations (1)-(3) can be combined to show that the product of best transport velocity and frequency,
sometimes used in the literature to describe the performance, is a function of the coefficients of friction and
their ratio a only:
la-1
vf = ~ ~ - ~ ~bg. (4)
v= ~ ' l (5)
2/3 "
If for example, the track returns three times as fast as it advances, a transport parameter V(/3 = 3) = 1/3 is
possible. As before, the condition for best performance is that the particle must just be able to follow the
track during acceleration:
~/3+1
~g = - T uf. ~6)
i/3-1 (7)
v / = ~ b-£-~ ~g.
This result corresponds to the one for the "sealskin" conveyor (see equation 4), and a similar performance
can therefore be expected if a =/3 and p,b = it.
The conveyor with inclined vibrating motion is next analysed; it is really a special case of the conveyor
vibrating with a phase shift in two directions. With the aid of Fig. 6, one can readily be convinced that this
conveyor performs best when the particle just follows the track during part of the forward and upward
acceleration, hovers over the track, just not touching it during the downward acceleration, and decelerates
at the same rate at that at which it had accelerated. Under these conditions
v 3
V .... (8)
u 4'
i.e. the best transport velocity is 75% of the maximum horizontal track velocity. This is a markedly better
FIG. 4. F~G. 5.
performance figure than those of either the "sealskin" or "jerk" conveyors. The conditions for best
performance are
4 w/= g (9)
and
4 uf = 2/zg (10)
taking into account the doubling of the normal force during the upward acceleration. The product of
transport velocity and frequency for best performance from equations (8) and (10) becomes
3
vf = ~ ~g. (11)
With ~ = 0.6, vf can rise to 2.2 m/s 2. More interestingly, equations (9) and (10) yield the vibration angle for
best performance as a function of the coefficient of friction, i.e.
For /.~ = 0.5, the vibrating angle for best performance is 45°; it decreases as the coefficient of friction
increases. This relationship, even though valid only for a triangular velocity profile of the track and sliding
conveying, does not appear to have been formulated previously.
Finally for the out-of-phase conveyor, best performance is achieved as before, if the particle either just
follows the track or decelerates with the same slope or slides along it at constant velocity. (Hopping
conveying is again excluded from this analysis.) Fig. 7 illustrates the velocity profiles at best performance
for a range of phase angles; the results are summarized in the centre of Fig. 7.
In-phase conveying is most effective; the transport parameter V decreases twice as quickly when the
vertical component begins to lead the horizontal component of motion (clock-wise two-dimensional track
motion) as when it begins to lag on it (counter-clockwise motion). The pattern of the transport parameter V
as a function of the phase angle $ is itself periodic, though not symmetrical as explained above; the range
of positive transport velocities extends over a phase range of 180°.
The table below summarizes best performance of the conveyors analysed thus far:
TABLE 1.
a-I lt~-I
"Sealskin" = 50% for a = 3
ot+l 4 a + l p'bg
"Jerk" fl - 1 1/3 - 1
2/3 - 3 3 % f o r / 3 = 3 4/3+1 ~g
This table suggests that the conveyor with inclined motion is the most effective type (notwithstanding the
fact that for the sealskin conveyor a very large ratio a of coefficients of friction could produce a transport
parameter close to I), in addition to being the simplest one to design--which by itself .is its greatest
recommendation. Its performance is therefore further analysed over the complete range of sli.~;~:
conveying.
566 G. WINKLER
-90 ° ~. /~ + 90 °
/ "-\
oz5 --f, T ÷,8oo
1 ' ; :=~,0
--- 0"25
\ /
_~35o ,, ±~8o o / +155 °
~
i / \
"~ 050
4. A N A L Y T I C A L P R E D I C T I O N O F T H E P E R F O R M A N C E O F T H E C O N V E Y O R
WITH INCLINED TRIANGULAR MOTION
The differential equation for the motion of the particle is
¢v
A = -- (14)
g
ttg
_
F - --:-. (15)
U
L"
+~g l + ~ signu -l =o. (16)
The transport p a r a m e t e r V is now only a function of A and F. Once a value of V for values of A and F is
known, values for two of the physical quantities can be c h o s e n freely (e.g. tt and f ) and the other found by
inverting the above equations; in this example the angle of motion is determined by tan 3' = AF/tt and the
amplitude of horizontal velocity by u = p,g/(4fF).
For the purpose of determining V as a function of F and A, the operating range is divided into two
parts, one in which the particle sticks during the acceleration, and the other in which it slides at all times.
The transition is defined by (1 + A)F = 1. In the a b s e n c e of upward acceleration (A = 0), the particle sticks
w h e n F -> 1, but with increasing A, the friction p a r a m e t e r at the transition point is reduced.
Algebraic analysis of the g e o m e t r y of the velocity profile s h o w n in Fig. 8(a) produces,
V = (1 + A F ) 1 - (1 - A ) F
I+(I+A)F for (I+A)F-1, (18)
Analysing the vibrating conveyor 567
(b) " ~
(I+,4)F<I (I -.I-,4)F>.,,I
RO. 8. Velocity profile of a particle sliding forward and backward (a) and sliding forward only
(b).
I
(>9
0'5 0.8
0.7
06
0.5
04
~. 0.2
E
0.3
0.2 .~
g. e,~
8
o
<
o 0.1
~- 0.05
(>02
(>01
J
Friction perometer, F
FIG. 9. Performance map of the vibrating conveyor with triangular motion.
which is also plotted in Fig. 9. The transition between continuous sliding and sliding during the return stroke
only forms a sharp ridge of optimum performance for any given acceleration parameter; a friction
parameter that is too small will produce back-sliding and one that is too large, excessive deceleration during
the phase of forward-sliding. Within the limits of sliding-conveying, overall best performance of V = 0.75 is
achieved for A = 1 and F = 0.5, as has already been shown above through equation (8).
The purpose of this more detailed analysis is not only to show what the performance of this type of
conveyor can actually be expected to be over a wide range of operating conditions, and where optimum
performance can be sought, but to illustrate that by assuming a certain type of uncommon but quite
possible velocity profile (i.e. of triangular form), the performance can actually be predicted by pencil-and-
paper analysis rather than by electronic computation. We now discuss how this performance compares with
that of the" more usual sinusoidal conveyor motion; the results of a simulation using an analogue computer are
given below.
V = 2.5AF(1 - F) (19)
568 G. WINKLER
-~~ I I ITra k e o ,
ComparaPar.c
tor eloci,
A--I
11. Velocity profiles of track and particle for a range of acceleration and friction
parameters.
in the mid-range of operation 0 . 2 < F < 0 . 8 and for A < ! to within 10%. Equation (19) is simple and
accurate enough for a quick check of experimental results, and for the design of harmonically vibrating
conveyors without hopping. In the lower range of operation (F < 0-1) the equation V = 2 A F describes the
performance accurately.
6. M A X I M I Z I N G T H E P E R F O R M A N C E
If the designer wishes to maximize the transport velocity v, he must maximize the product v = Vu
within the design limits. These design limits may be defined in various ways. It is obviously always
desirable to make A as large as possible; A = 1 is however the limit of the present analysis, and it would
also be one of the design limits if hopping were to be avoided.
If the other design limit were to be a maximum value of horizontal track velocity u, one would simply
choose the peak value of V for a given value of A from Fig. 9 or Fig. 12 in order to maximize the transport
velocity v; this is what is meant by "best performance" in the present paper.
However, if the other design limit was to be a maximum value of horizontal track displacement,
maximizing the product Vu may no longer be achieved by choosing the peak value of V. It can be shown
Analysing the vibrating conveyor 569
I[ I t I l I I I I
0.5
0"2
01
g E
g
F-
0"05
._g
8
o
£}O2
OOI
0 01 0.2 03 0-4 0.5 0.6 07 08 09 I0
Friction parameter, F
FIG. 12. Performance map of the vibrating conveyor with sinusoidal motion.
0"8
"x
o6 dV/dF=O
O" 0"4
m . I ~[
X
0.2~ ~ 0.6g
0.4~
0 0-2
0 02 04 o.s 0.8
Friction parameter, F
FIG. 13. Performance map for sinusoidal motion: (l + A)F = 1 borderline for back sliding,
d V / d F = 0 optimum if horizontal velocity is limited, d V / d F = (I/2)V/F optimum if horizontal
displacement is limited, (V/F)m=~ = 2A at F = 0; maximizes vF.
that in this case the slope d V/dF at the operating point and the slope V/F of a straight line through the
origin have to be related by d V / d F = I/2V/F The points at which this condition holds true is best found
graphically in the V-F-diagrams. In Fig. 13, these points are slightly to the left of the peak value of V; in
Fig. 9, they still coincide with the peak value because of the discontinuity at this point.
It has also been suggested in the literature that in order to maximize the transport velocity v, one should
aim at a design that maximizes the product vf. This concept arose out of the realization that this product is
independent of the frequency f, given a value of A. However, it can easily be shown that if this quantity is
maximized, in general one is no longer free to choose f. For triangular motion, one obtains v f = ( WF)~,g/4,
for sinusoidal motion v f = (V/F)/~g/(2w). V/F reaches its maximum values of (3/2)A and 2A respectively at
F =0, which can be verified from equation (17) and Fig. 13. This means that the product vf will be
maximized when the frequency f is infinite and the vibration angle y is zero; because vf remains finite, the
transport velocity drops to zero. Maximizing vf will therefore not lead to a useful design, even though it
may be a suitable quantity for research purposes.
570 G. WINKLER
7. CONCLUSION
The reduction suggested here of four design variables (for example vertical
acceleration, angle of vibration, f r e q u e n c y and coefficient of friction) into two
non-dimensional p a r a m e t e r s , describing the effects of vertical and horizontal track
acceleration should not only aid in the understanding of the concepts involved in
vibrating conveying, but also simplify the acquisition and presentation of data and
improve c o m m u n i c a t i o n s between workers in the field. Other dimensionless
p a r a m e t e r s are of course possible, and have f r o m time to time been suggested.
The analysis of vibrating c o n v e y o r s with triangular velocity profiles shows that
best p e r f o r m a n c e in terms of the dimensionless transport p a r a m e t e r V is always
obtained when the particle is just able to follow the accelerating track. If the friction
p a r a m e t e r F is too small, back-sliding will occur; if it is too large, this will hinder
forward-sliding. For a given acceleration p a r a m e t e r A, the c o n v e y o r with inclined
inphase motion is shown to p e r f o r m best of all the different designs, giving a transport
p a r a m e t e r corresponding to 75% of the p e a k horizontal track velocity for an ac-
celeration p a r a m e t e r of 1. U n d e r these conditions, the dimensional p e r f o r m a n c e
product of mean transport velocity and f r e q u e n c y v/, frequently used in the literature,
reaches a value of (3/8)txg; the vibration angle has to be related to the coefficient of
friction by tan 3' = l/(2/x).
The p e r f o r m a n c e of the vibrating c o n v e y o r with inclined sinusoidal motion is
shown to be, on the whole, similar to that with triangular motion, although the transport
p a r a m e t e r s are lower o v e r the region of operation because optimum conditions occur
at shorter intervals during the cycle. The transport p a r a m e t e r reaches a peak value of
about 57%; at this point, some back-sliding occurs.
In general, the vibration angle is related to the coefficient of friction by tan 3" =
A F l l z . To the e x p e r i m e n t e r wishing to c o v e r a wide range of operational conditions
with a minimum of experimental w o r k this equation suggests that it is sufficient to
vary either 3' or /z. To the designer wishing to maximize p e r f o r m a n c e the equation
shows, together with Figs. 9 or 12, how the vibration angle can be determined as a
function of the acceleration p a r a m e t e r and the coefficient of friction.
REFERENCES
1. D. BOOTHROYDand A. H. REDFORO,Mechanized Assembly. McGraw-Hill, London (1968),
2. H. A. GABERSON,Particle motion on oscillating conveyors. Part I: The equation of motion and the rules
for predicting motion from transitions. ASME paper No. 7l-Vibr-15. Part 2: Practical solutions to the
equation of motion, Trans ASME Engineering [or Industry (Feb. 1972).
3. P. ROCHELL, Untersuchungen tiber den F6rdervorgang auf dem Schwingf6rderer _unter besonderer
Berticksichtigung der Reinigungsanlage im M~ihdrescher. Diss. Univ. Stuttgart (1975).
4. R. E. SCHOFIELDand M. YOUSUF, The design of-a linear "out of phase" vibratory conveyor, Trans
ASME Engineering [or Industry (Feb. 1973).