Machine Cost

19-09-12 * *Base on work date at 8 hr per day and 22 day per month

No. Machine Name Price Depreciation of machinery Maintainance cost Tooling cost Oil & Coolant cost* Electrical cost Oil mistcollector Total Cost Cost per hour

(5 year) (cost per hour) per year per hour per hour per hour per hour (100000 /m) Cost per hour per hour plus profit 30%
at 22 day/month and 8 hr/day total 176,000/month total 29,893/month (280000 / 5year)

Machinning Center

1 Machining center "Makino" 880,000.00 83.33 100,000.00 9.47 100.00 14.00 47.35 0.00 254.15 330
2 Machining center "Hitachi Seiki HC 500" 772,970.00 73.20 50,000.00 4.73 100.00 48.00 47.35 0.00 273.28 355
3 Machining center "Enshu S400" 1,207,920.00 114.39 50,000.00 4.73 100.00 48.00 47.35 0.00 314.47 409
4 Kafo (10 year) 2,000,000.00 94.70 0.00 0.00 100.00 48.00 47.35 0.00 290.05 377

CNC Lathe
4 CNC lathe Tussor (SMT) 900,000.00 85.23 30,000.00 2.84 50.00 14.00 47.35 26.52 225.93 294
5 CNC lathe super jobber -1 1,150,000.00 108.90 30,000.00 2.84 50.00 14.00 47.35 26.52 249.61 324
6 CNC lathe super jobber -2 1,600,000.00 151.52 30,000.00 2.84 50.00 14.00 47.35 26.52 292.22 380

Manual lathe
7 Manual lathe Tussor (SMT) 280,000.00 26.52 25,000.00 2.37 50.00 3.00 47.35 0.00 129.23 168

Milling machine
8 Milling machine Hitachi 200,000.00 18.94 20,000.00 1.89 50.00 0.00 47.35 0.00 118.18 154
9 Milling machine Howa + modify 290,425.00 27.50 20,000.00 1.89 side cutter 200.00 8.00 47.35 0.00 284.74 370
cost
10 Milling machine Enshu + modify 178,060.00 16.86 20,000.00 1.89 200.00 8.00 47.35 0.00 274.10 356
11 Milling machine Kingpro 290,000.00 27.46 10,000.00 0.95 50.00 0.00 47.35 0.00 125.76 163

Other machine
12 Tenso machine 2,000,000.00 189.39 0.00 0.00 0.00 0.00 47.35 0.00 236.74 308

Note
*Coolant and oil
1.coolant 200L per 2 month 29,000.00 Jobber-1
per month = 14500 Jobber-2
per machine per hour Hitachi seiki
14 Enshu S400
Makino
CNC Lathe SMT

2.Oil lube C50 per 2 month 24,000.00 Hitachi seiki

per month = 12000 Enshu S400
per machine per hour
34

3. Shell 20 L per 3 month 1,780.00 Manual lathe SMT

per month = 593
per machine per hour
3

4. Cutting oil 80 L per 3 month 8,400.00 Milling Howa

per month = 2800 Milling Enshu
per machine per hour
8

total per month

29893
 T Secure International Co.,Ltd. Component Cost
M/C std. time Set up time Labor cost (1000 b/day)
Model Part name Machine Type Machine cost / hr Material cost Total Remarks
Unit : minute Unit : minute Std time Set up

Cutting Roller (Main) Jobber 500-2 38 7.5 240.67 79.04 15.60 187 522.31

Tenso machine 1 0 5.13 2.08 0.00 7.21

Milling machine Enshu 45 5 306.75 93.60 10.40 410.75

CNC lathe tussor 35 0 171.50 72.80 0.00 244.30

Manual lathe tussor 5 0 14.00 10.40 0.00 24.40

Total 1208.97

Cutting Roller (Sub) Jobber 500-1 38 7.5 205.20 79.04 15.60 187 486.84

Tenso machine 1 0 5.13 2.08 0.00 7.21

Milling machine howa sangyo 45 5 277.50 93.60 10.40 381.50

CNC lathe tussor 35 0 170.33 72.80 0.00 243.13

Manual lathe tussor 5 0 14.00 10.40 0.00 24.40

Total 1143.09

MSV-D26C Motor Plate Milling manual hitachi 33 1.25 84.70 68.64 2.60 126 281.94

Machinning center Hitachi seiki 30 7.5 177.50 62.40 15.60 255.50

Welding machine 5 0 12.50 10.40 0.00 22.90

Total 537.44

Bearing Plate Milling manual hitachi 27 2.5 69.30 56.16 5.20 126 256.66

Machinning center Makino 30 15 165.00 62.40 31.20 258.60

Total 515.26

Shaft Gear CNC Lathe Tusor 9 1.45 44.10 18.72 3.02 13 78.84

Machinning center Makino 2 0.97 11.00 4.16 2.01 17.17

Total 96.01

Lock shaft CNC lathe tussor 3 1.5 14.70 6.24 3.12 5 29.06

Machinning center Makino 9 1.5 49.50 18.72 3.12 71.34

Total 100.40

Motor flange CNC Machining center Makino 30 1.25 165.00 62.40 2.60 123.94 353.94

Total 353.94

Motor cover CNC Machining center Enshu 35 1.25 238.58 72.80 2.60 65.55 379.53

Total 379.53

Reverse Gear M CNC Machining center Enshu 15 0.2 102.25 31.20 0.42 425 558.87

Welding machine (gear 75) 3 0 7.50 6.24 0.00 13.74

MSV-D22C Manual lathe tussor 5 0 14.00 10.40 0.00 24.40

Total 597.01

Reverse Gear F CNC Machining center Enshu 15 0.2 102.25 31.20 0.42 245 378.87

Manual lathe tussor 5 0 14.00 10.40 0.00 24.40

Total 403.27

Passive gear Welding machine (gear 75) 5 0 12.50 10.40 0.00 225 247.90

Total 247.90
 T Secure International Co.,Ltd. Component Cost
M/C std. time Set up time Labor cost (1000 b/day)
Model Part name Machine Type Machine cost / hr Material cost Total Remarks
Unit : minute Unit : minute Std time Set up
Cutting Roller (Main) Jobber 500-2 38 7.5 240.67 79.04 15.60 187 522.31
Tenso machine 1 0 5.13 2.08 0.00 7.21
Milling machine Enshu 45 5 306.75 93.60 10.40 410.75
CNC lathe tussor 35 0 171.50 72.80 0.00 244.30
Manual lathe tussor 5 0 14.00 10.40 0.00 24.40
Total 1208.97
Cutting Roller (Sub) Jobber 500-1 38 7.5 205.20 79.04 15.60 187 486.84
Tenso machine 1 0 5.13 2.08 0.00 7.21
Milling machine howa sangyo 45 5 277.50 93.60 10.40 381.50
CNC lathe tussor 35 0 170.33 72.80 0.00 243.13
Manual lathe tussor 5 0 14.00 10.40 0.00 24.40
Total 1143.09
MSV-D26C Motor Plate Milling manual hitachi 33 1.25 84.70 68.64 2.60 126 281.94
Machinning center Hitachi seiki 30 7.5 177.50 62.40 15.60 255.50
Welding machine 5 0 12.50 10.40 0.00 22.90
Total 537.44
Bearing Plate Milling manual hitachi 27 2.5 69.30 56.16 5.20 126 256.66
Machinning center Makino 30 15 165.00 62.40 31.20 258.60
Total 515.26
Shaft Gear CNC Lathe Tusor 9 1.45 44.10 18.72 3.02 13 78.84
Machinning center Makino 2 0.97 11.00 4.16 2.01 17.17
Total 96.01
Lock shaft CNC lathe tussor 3 1.5 14.70 6.24 3.12 5 29.06
Machinning center Makino 9 1.5 49.50 18.72 3.12 71.34
Total 100.40
Motor flange CNC Machining center Makino 15 1.25 82.50 31.20 2.60 123.94 240.24
Total 240.24
Motor cover CNC Machining center Enshu 15 1.25 102.25 31.20 2.60 65.55 201.60
Total 201.60
Reverse Gear M CNC Machining center Enshu 0.00 0.00 0.00 460 460.00
Welding machine (gear 75) 3 0 7.50 6.24 0.00 13.74
MSV-D22C Manual lathe tussor 5 0 14.00 10.40 0.00 24.40
Total 498.14
Reverse Gear F CNC Machining center Enshu 0.00 0.00 0.00 280 280.00
Manual lathe tussor 5 0 14.00 10.40 0.00 24.40
Total 304.40
Passive gear Welding machine (gear 75) 5 0 12.50 10.40 0.00 225 247.90
Total 247.90
Machine Cost
19-09-12 * *Base on work date at 8 hr per day and 22 day per month
No. Machine Name Price Depreciation of machinery Maintainance cost Tooling cost Oil & Coolant cost* Electrical cost Oil mistcollector Operation cost Total Cost Cost per hour
(5 year) (cost per hour) per year per hour per hour per hour per hour (100000 /m) Cost per hour 1000 b/day per hour plus profit 30%
at 22 day/month and 8 hr/day total 176,000/month total 29,893/m (280000 / 5year)
Machinning Center
1 Machining center "Makino" 880,000.00 83.33 100,000.00 9.47 100.00 14.00 47.35 0.00 125.00 379.15 493
2 Machining center "Hitachi Seiki HC 500" 772,970.00 73.20 50,000.00 4.73 100.00 48.00 47.35 0.00 125.00 398.28 518
3 Machining center "Enshu S400" 1,207,920.00 114.39 50,000.00 4.73 100.00 48.00 47.35 0.00 125.00 439.47 571

CNC Lathe
4 CNC lathe Tussor (SMT) 900,000.00 85.23 30,000.00 2.84 50.00 14.00 47.35 26.52 125.00 350.93 456
5 CNC lathe super jobber -1 1,150,000.00 108.90 30,000.00 2.84 50.00 14.00 47.35 26.52 125.00 374.61 487
6 CNC lathe super jobber -2 1,600,000.00 151.52 30,000.00 2.84 50.00 14.00 47.35 26.52 125.00 417.22 542

Manual lathe
7 Manual lathe Tussor (SMT) 280,000.00 26.52 25,000.00 2.37 50.00 3.00 47.35 0.00 125.00 254.23 331

Milling machine
8 Milling machine Hitachi 200,000.00 18.94 20,000.00 1.89 50.00 0.00 47.35 0.00 125.00 243.18 316
9 Milling machine Howa + modify 290,425.00 27.50 20,000.00 1.89 side cutter 200.00 8.00 47.35 0.00 125.00 409.74 533
cost
10 Milling machine Enshu + modify 178,060.00 16.86 20,000.00 1.89 200.00 8.00 47.35 0.00 125.00 399.10 519
11 Milling machine Kingpro 290,000.00 27.46 10,000.00 0.95 50.00 0.00 47.35 0.00 125.00 250.76 326

Other machine
12 Tenso machine 2,000,000.00 189.39 0.00 0.00 0.00 0.00 47.35 0.00 125.00 361.74 470

Note
*Coolant and oil
1.coolant 200L per 2 month 29,000.00 Jobber-1 Operator cost 1000 b/day
per month = 14500 Jobber-2
per machine per hour Hitachi seiki 125.00 per hour
14 Enshu S400
Makino
CNC Lathe SMT

2.Oil lube C50 per 2 month 24,000.00 Hitachi seiki

per month = 12000 Enshu S400
per machine per hour
34

3. Shell 20 L per 3 month 1,780.00 Manual lathe SMT

per month = 593
per machine per hour
3

4. Cutting oil 80 L per 3 month 8,400.00 Milling Howa

per month = 2800 Milling Enshu
per machine per hour
8

total per month

29893
 T Secure International Co.,Ltd. Component Cost
M/C std. time Set up time
Model Part name Machine Type Machine cost / pcs Material cost Total Remarks
Unit : minute Unit : minute
Cutting Roller (Main) Jobber 500-2 38 7.5 411.02 187 598.02
Tenso machine 1 0 7.83 7.83
Milling machine Enshu 45 5 432.50 432.50
CNC lathe tussor 35 0 266.00 266.00
Manual lathe tussor 5 0 27.58 27.58
Total 1331.93
Cutting Roller (Sub) Jobber 500-1 38 7.5 369.31 187 556.31
Tenso machine 1 0 7.83 7.83
Milling machine howa sangyo 45 5 444.17 444.17
CNC lathe tussor 35 0 266.00 266.00
Manual lathe tussor 5 0 27.58 27.58
Total 1301.89
MSV-D26C Motor Plate Milling manual hitachi 33 1.25 180.38 126 306.38
Machinning center Hitachi seiki 30 7.5 237.50 237.50
Welding machine 5 0 12.50 12.50
Total 543.88
Bearing Plate Milling manual hitachi 27 2.5 155.37 126 281.37
Machinning center Makino 30 15 369.75 369.75
Total 651.12
Shaft Gear CNC Lathe Tusor 9 1.45 79.43 13 92.43
Machinning center Makino 2 0.97 24.38 24.38
Total 116.82
Lock shaft CNC lathe tussor 3 1.5 34.20 5 39.20
Machinning center Makino 9 1.5 86.28 86.28
Total 125.48
Motor flange CNC Machining center Makino 30 1.25 256.77 123.94 380.71
Total 380.71
Motor cover CNC Machining center Enshu 35 1.25 327.46 65.55 393.01
Total 393.01
Reverse Gear M CNC Machining center enshu 15 0.2 144.65 425 569.65
Welding machine (gear 75) 3 0 7.50 7.50
MSV-D22C Manual lathe tussor 5 0 27.58 27.58
Total 604.74
Reverse Gear F CNC Machining center enshu 15 0.2 144.65 245 389.65
Manual lathe tussor 5 0 27.58 27.58
Total 417.24
Passive gear Welding machine (gear 75) 5 0 12.50 225 237.50
Total 237.50
 T Secure International Co.,Ltd. Component Cost
M/C std. time Set up time Labor cost (1000 b/day)
Model Part name Machine Type Machine cost / hr Material cost Total Remarks
Unit : minute Unit : minute Std time Set up
Cutting Roller (Main) Jobber 500 38 7.5 244.47 79.04 15.60 187 526.11
Tenso machine 1 0 3.33 2.08 0.00 5.41
Milling machine howa sangyo 45 5 168.00 93.60 10.40 272.00
CNC lathe tussor 35 0 175.00 72.80 0.00 247.80
Manual lathe tussor 5 0 18.58 10.40 0.00 28.98
Total 1080.30
Cutting Roller (Sub) Milling M/N 38 7.5 244.47 79.04 15.60 187 526.11
Tenso machine 1 0 3.33 2.08 0.00 5.41
Milling machine howa sangyo 45 5 168.00 93.60 10.40 272.00
CNC lathe tussor 35 0 175.00 72.80 0.00 247.80
Manual lathe tussor 5 0 18.58 10.40 0.00 28.98
Total 1080.30
MSV-D26C
Motor Plate Milling manual hitachi 33 1.25 117.15 68.64 2.60 126 314.39
Machinning center Hitachi seiki 30 7.5 176.50 62.40 15.60 254.50
Total 568.89
Bearing Plate Milling manual hitachi 27 2.5 95.85 56.16 5.20 126 283.21
Machinning center Makino 30 15 185.50 62.40 31.20 279.10
Total 562.31
Shaft Gear CNC Lath Tusor 9 1.45 45.00 18.72 3.02 13 79.74
Machinning center Makino 2 0.97 12.37 4.16 2.01 18.54
Total 98.28
Lock shaft CNC lathe tussor 3 1.5 15.00 6.24 3.12 5 29.36
Machinning center Makino 9 1.5 55.65 18.72 3.12 77.49
Total 106.85
Motor flange CNC Machining center 30 1.25 185.50 62.40 2.60 123.94 374.44
Total 374.44
MSV-D22C
Motor cover CNC Machining center 35 1.25 216.42 72.80 2.60 65.55 357.37
Total 357.37
 T Secure International Co.,Ltd.
M/C std. time
Machine Type Model Part name Usage/Unit Total
Unit : minute

Milling M/N Cutting Roller (Main) 1 300 106

Milling M/N Cutting Roller (Sub) 1 300 106

CNC Machining center Motor Plate 1 300 60

CNC Machining center Bearing Plate 1 300 95

CNC Lath Shaft Gear 1 300 20

MSV-D26C
CNC Lath Lock shaft 1 300 35

Milling M/N Supporting rod (Top) 4 1200

Milling M/N Supporting rod (Bottom) 2 600

Milling M/N Supporting rod (Square) 4 1200

Milling M/N Supporting bar 1 300

CNC Machining center Motor frange 1 300 30

CNC Machining center Motor cover 1 300 35

CNC Lath Cutter Shaft (Main) 1 300

CNC Lath MSV-D22C Supporting rod 1 300

CNC Machining center Reverse Gear M 1 300 25

CNC Machining center Reverse Gear F 1 300 25

CNC Lath Passive gear 1 300

CNC Lath Cutter Shaft (Main) 1 300

MSV-D31 /
CNC Lath Cutter Shaft (Sub) 1 300
D31CL
Shaft cutter sepperate plate 4 1200

Cutter Shaft (Main) 1 100

Cutter Shaft (Sub) 1 100

Shaft cutter sepperate plate 4 400

Bracket (cam) 1 100

MSV-D31CLT Chainwheel (big) 1 100

Chainwheel (Small) 1 100

Square shaft (big) 1 100

Square shaft (small) 1 100

Joint 1 100
ernational Co.,Ltd. Component Cost
M/N std time Labor cost
Grand Total Grand Total
Machine cost / hr Material cost Total
/ Unit / Forcast
Unit : minute Std time Set up

35 795.00 220.48 72.80 187 1275.28 1275.28 382,584.00

35 795.00 220.48 72.80 175 1263.28 1263.28 378,984.00

20 450.00 124.80 41.60 126 742.40 742.40 222,720.00

10 712.50 197.60 20.80 161 1091.90 1091.90 327,570.00

150.00 41.60 0.00 13 204.60 204.60 61,380.00

262.50 72.80 0.00 5 340.30 340.30 102,090.00

0 0.00 0.00 30 30.00 120.00 36,000.00

0 0.00 0.00 46 46.00 92.00 27,600.00

0 0.00 0.00 100 100.00 400.00 120,000.00

0 0.00 0.00 25 25.00 25.00 7,500.00

225.00 62.40 0.00 225 512.40 512.40 153,720.00

262.50 72.80 0.00 225 560.30 560.30 168,090.00

0.00 0.00 115 115.00 115.00 34,500.00

0.00 0.00 100 100.00 100.00 30,000.00

10 187.50 52.00 20.80 425 685.30 685.30 205,590.00

187.50 52.00 0.00 245 484.50 484.50 145,350.00

10 0.00 0.00 20.80 225 245.80 245.80 73,740.00

0.00 0.00 174 174.00 174.00 52,200.00

0.00 0.00 166 166.00 166.00 49,800.00

0.00 0.00 2.5 2.50 10.00 3,000.00

0.00 0.00 174 174.00 174.00 17,400.00

0.00 0.00 166 166.00 166.00 16,600.00

0.00 0.00 2.5 2.50 10.00 1,000.00

0.00 0.00 4.5 4.50 4.50 450.00

0.00 0.00 35 35.00 35.00 3,500.00

0.00 0.00 35 35.00 35.00 3,500.00

0.00 0.00 30 30.00 30.00 3,000.00

0.00 0.00 35 35.00 35.00 3,500.00

0.00 0.00 19 19.00 19.00 1,900.00

1,116.96 249.60 3,271.50 8,665.56 9,116.56 ###

 Remarks

External Supplies

External Supplies

External Supplies