NAVANA HDPE DUCT & PIPE A Final Destination for PipesAbout Navana Engineering Ltd. Thanks to our clients for the tremendous support and to our NEL family members for the commitment. NEL is being the largest manufacturer of plastic pipes in Bangladesh. NEL was shaped in 2010 and through the span of the years; we have extended our operations to diverse sections of advanced plastic pipes manufacturing industry for delivering world class HDPE pipes as well as uPVC pipe, PPR pipe and other plastics goods. Our Best Honorable Customers A airtel @erci 4 Bangla re: (MAX Auto Mobiles) a T | Grameen Phone Hamida Traders Harb Trade Intemational mobiserve Tan Mobiserve Holding Navana Construction Reliane aa? a Summit Square Group ‘Communications Ltd, Si ecvr.. & Square Textiles Ltd. Sky Limit Enterprise Teletalk arrears tyication & Electrical High-density polyethylene (HDPE) or polyethylene high-density (PEHD) is a polyethylene thermoplastic made from petroleum. It is sometimes called "alkathene" or "polythene" when used for pipes. With a high strength-to-density ratio, HDPE is used in the production of corrosion-resistant piping. HDPE is commonly recycled. So it is environment friendly. Application : wu WAVERRT 5 Why NAVANA HDPE Duct? @ Felecommunication. Market leader in Bangladesh. Largest manufacturing capacity more than Network, Metropolitan Area Network, Wide 20,000 KM/Year in Bangladesh. ® Internationally certified. Like: Water Regulatory Advisory Scheme (WRAS), ISO © Computer Networking. like Local Area Area Network etc. @ Automatic signaling. 9001:2008 & ISO 14001. @ Railway Information Network First BSTI certified in Bangladesh. BUET tested. G@) Highways. @ Cable Service Providers. © Broad Band networks. Pexelinieriy @ Electric cable installation etc. Made of best quality imported raw = materials equivalent to grade PE 100. # International standard quality control laboratories facility. ® Customized product can be manufactured as per client requirement. @ — Made from virgin resin or raw material. ® Coils or finish goods are wrapped by LDP, straps and end cap. ® Resistant to UV. More than 100 highly skilled engineers. ‘Committed to on time delivery. Environment friendly.s BeH8Hns Features and Benefits Installation of longer length made feasible. Reduces number of joints and minimizes number of splices. Faster and easy installation of cable with less manpower. Reduces overall cost of installation, maintenance and future upgrades. Existing cables can be deployed after de-blowing from the duct. Lifetime of HDPE pipes & ducts is more than 50 years at normal working ‘temperature and pressure. HDPE pipes bear high impact resistance and are thus strong. HOPE ducts are many times lighter than conventional pipes. So transportation and, installation is easy and very cost effective, Side by side with smooth external surface, the pipes & ducts have an extremely smooth innersurface too. HDPE pipes & ducts are extremely flexible and bend without cracking. The pipes possess excellent resistance to chemicals. Due to its property of being nontoxic and inert, HDPE is non-hazardous. Resistance to electroiytic as well as galvanic corrosion make HDPE pipes & ducts best suited for underground installations. Lower thermal conductivity. ‘As the dielectric strength of HOPE is very as electrical conduits. Ductile and tough. Low frictional resistance of the inner conduit wall to facilitate cable insertion. h, the pipes are extensively used. Various temperature service range. Sufficient protection of cable in unusually stony ground during tectonic movement. Protection against damage during excavation work if required on a later stage.It is a nonmetallic flexible conduit manufactured from High Density Polyethylene (HDPE) for use in underground and inner duct applications. Smooth wall offers superior protection, increases pathways of existing duct systems, allows extra network for future cabling needs, and is ideal for jetting cable. Available in a wide range of sizes, colors, and options. EEUIEED Plowing, open/continuous trench, directional boring or pulled through existing conduits. ed Wall Inner Dia H Ribbed Wallis perfect for pulling or jetting cable. Interior ribs reduce surface contact with cable during installation. Itis a nonmetallic flexible duct manufactured from High Density Polyethylene (HDPE) for using in underground and inner duct applications. Ribbed Wall offers superior protection, increases pathways of existing duct systems, allowing additional channels for future cabling needs Available in a wide range of sizes, colors, and options. } Underground (direct bury), or placed inside existing duct (inner duct) CSEVESEREEIEEDD Plowing, open/continuous trench, directional boring or pulled through existing conduits.C) Tornado/Spiral Ribs Developing faster network have become the sensitive factor in today’s competitive telecom environment. Navana’s Spiral Ribs/Tornado duct is especially designed for faster cable blowing. This radical design of Spiral Ribs/Tornado duct creates an air cushion tornado effect, imparting an increased pulling force on the cable. The cable ‘outings on the air cushion and does not touch the duct, the friction force is significantly reduced and also lesser pulling force is needed than in manual cable installation. This enables about double times longer cable blowing per operation, compared to conventional plane/smooth-wall ducts. Besides minimizing cable installation costs, it ensures a faster return on investment. CELE Underground (direct bury), or placed inside existing duct (inner duct) CEES Plowing, open/continuous trench, directional boring or pulled through existing conduits.D) Traceable Duct/ Pin point Pin point is perfect for pulling or jetting cable as well as for accurate depth measurement and network tracking when maintenance is needed. Interior straight or spiral ribs reduce surface contact with cable during installation. It is a flexible duct integrated Copper Tracer Wire manufactured from High Density Polyethylene (HDPE) for using in underground and inner duct applications. The nature of installation (underground) is very much difficult to verify the adherence to pacifications. Navana pin point duct helps overcome such problems that could lead to faults and consequently costly repairs. The strength and quality of Telecom Network is highly dependent upon proper depth of installation as per design. The co-extruded highly conductive copper wire coated in HDPE along with the length of the duct transmits a signal that can be easily received by a Duct Locator. The signals give the exact depth and location of duct. ‘Advantages of Traceable Duc! ‘* Network tracking. + Effective over long distance. + Faster operation & maintenance and upgradation. ‘* Prevents un-intentional cuts by third parties. ‘© Reduces costs. ‘* Duct Locator with multiple frequencies to optimize search. ‘* Ability to check your network before installing fiber. * Accurate depth measurement. CSTE Underground (direct bury), or placed inside existing duct (inner duct) CHELEMEMEEEETED Plowing, open/continuous trench, directional boring or pulled through existing conduits.Standard Dimensions jo. PISS TCM mer AU. hmm 25/21 25+03 29/23 29+03 3.040.2 32/26 3240.3 3,020.2 32/27 32+03 2540.2 40/33 4040.4 3,540.2 aaa 50/42 5040.5 4,040.3 50/43 5040.5 3,520.3 | een Oe 60/53 6020.6 3,540.5 za 63/57 6340.6 3,020.6 ia 75/65 7520.7 5,040.7 85/75 8540.8 5,040.8 12 90/79 9040.9 5,520.8 A) 110/96 110#1.0 7.0#1.0 General Specification EE ee Per Sectional Length: 12, 150, 250, 500, 1000 meter or As per Customer requirement. Blue, orange, green, pink, yellow, red, brown, purple, grey, black or any Col ane other colors. Strips: Any color strips over duct. ; Ledger printed sequential meter marking or as per customer Marking: ea a G es requirement [Eph siticote inner tayer: Permanently ubricated Silicote inner layer. We can manufacture customize ducts based on specific color or size (diameter & wall-thickness)Technical Specification Material Density 930 to 958 kg/m? at 27° ASTM D1238 2 | Melt Flow Rate 0.2 to it gms per 10 min at 190° under 5 kg load 1S 2530-1963 , hall not ee og _1802505/ Heat Reversion Dimension shall not change by more than 3% Mra Crash Resistance Deflection with load not greater than 10% ASTM D2412 Bi ‘ASTM F2160/ ASTM F2160/ Environmental Stress Cracking Resistance Duct shall not crack or split ASTM 01693 (ESCR) a impo ser Roses aus Pi rosuicreswetes — Nosvelngtetgeorburing—O1I67 FRO Internal Co-effcient of fiction <0.06 Must have solid lubricant, clearly visible and white in color, Lubricated Layer uniform layer. Lubricated Layer thickness Should be minimum 10% of wall thickness. Operating Pressure During Blow 2 10 Bar Wall Thickness. As per customer's requierment. ‘Test can be carried out as per customers standard requiermentHDPE DUCT COUPLER (PUSH FIT) This Duct Coupler has push-lock system which enables quick and easy coupling of duct ends without dismantling the coupler and does not need any installation tool. The sound design is rated for 15 bar air pressure. END CAP. Made of hard rubber, fitted on both ends of duct coil after manufacturing END PLUG. End Plugs are used for sealing empty duct ends before cable installation. ‘The stretchy rubber seal enhances life, prevents entrance of dirt, water, moisture, insects, rodents, etc. into the empty ducts. HDPE DUCT ACCESSORIES NORMAL DUCT CUTTER Simple Duct Cutter has sharp cutting blades to make a fast, clean and burr-free cut in HDPE ducts for _ better coupling. SIMPLE PLUG Simple plugs are used for sealing duct ends after cable installation inside the duct to prevent entrance to dirt, water, moisture etc. upon cable installation, ROTARY DUCT CUTTER Rotary Duct Cutter is used for making a perfectly straight, clean and burrfree cut in ducts upto 63 mm size to facilitate leak-proof coupling. enble measure of favorable circumstances over customary materials for pressure pipe applications. It’s very easy to handle and these pipes are easy to set up and are light, flexible, corrosion free and can be easily welded by butt fusion or electro fusion couplers to ensure a totally leak free network, This is a kind of the various points of interest of polyethylene, which clarifies its fruitful utilization since the start of the 1950's. Since then, the properties of Polyethylene have continuously been improved to meet the demands of the fast growing plastic pipe market. All HDPE pipes of Navana Engineering Ltd. are made of best quality imported raw materials equivalent to grade PE 100. Navana Engineering Limited is the 1st and only Bangladeshi organization who has achieved Water Regulations Advisory Scheme(WRAS) certificate for hot and cold water. PE 100 compounds are designed to produce pipes whose main application is the transport of drinking water under pressure for a guaranteed lifetime up to 100 years. MUNICIPAL/INDUSTRIAL Underground Potable Water Distribution, Mining, Dredging, River / Stream / Lake Crossing, Highway Drainage, Highway Crossing, Oil Patch, Agriculture Water Distribution, Landfill DRAINAGE. Storm Water, Culverts, Highway /Residential / Agricultural Water Collection SANITARY SEWER Gravity Sewer System, Sewer Force Main, Directional Bore WATER DISTRIBUTION _ Potable Water System, Water Service System IRRIGATION Underground Irrigation System, Agricultural System RECLAIMED WATER Water Re-processing System* Homogeneous properties at HDPE © Reduced flow resistance. ° Superior abrasion resistance. ® Resistance to various chemicals. * Customized product can be manufactured as per customer requirement. ‘© Made of best quality imported raw materials equivalent to grade PE 100. © Smooth wall outer surface. © Smooth inner surface © Crush resistance. ent feature © Longer life. * High corrosion resistance, * High impact strength. © Extremely light weight * Easy to handle and install. High flexibility. © High abrasion resistance. © Good flow characteristics. * Absolutely inert to any pH value. * Low maintenance cost. * High UV protection. * High resistance to scaling and biological buildupGeneral Specification BRN Available Sizes (m.m.) 20, 25, 32, 40, 0, 63, 75, 90, 110, 125, 140, 160, 200, 225, 250, 280, 315, 355, 400, 450, 500, 560, 630, 710, 800, 900 and 1000 mm PERE re: sectional tength (M) EE coir Any color strips Plane 6, 12, 150, 250, 500, 1000 Orange, Black, Blue, Yellow, Green, Purple, Red or Any, Our Lab Equipments & Test Name: fm | sestennine | bnlcneat Melt Flow Heat Reversion Test Crash Resistance Test Tensile Strength and Elongation Test Environmental Stress Cracking Resistance(ESCR) Impact Strength Test, Hydrostatic Pressure Testing CCo-efficient of Frition(COF} Test Oxidation induction Test Density Test ‘Melt Flow Index Tester Hot Aie Oven For Reversion Crash Resistance Apparatus Computerized Single Screw UTM SCR Test Apparatus Impact Tester Hydrostatic Pressure Tester 8 stations and 24 ‘outlets. Bath of 1000 Liter for hydrostatic testing Internal COF tester (Oxidation induction Test Apparatus Digital Density Test ApparatusHDPE Pipe Dimension Pipe Series Eo Era Ee sé $5 Nomina pressure (PA) ran a pao owe om pws pws Fam 20 34 23° 27 20" 23 == iS Femme ES SAN OY ESE ES OS SS BM 3* 61044 50 36 41 30 342 nk 20° 23 Mm 67 75 55 62 45 5137 a2 3035 28k Emm 83 93 69 77 56 63 46 52 37-42 3034 Pes 7 86 96 71 80 Se 6S 47 53 38 4a EM 25 39 103 1s 84 oh Gk 78 56 63 As SA BOM 153 203 51 ts 123 137 0 ta Bt 9 687A Fm 202 230 171 190 «0 156 14 127 92 13 74 83 Fm 233 58 192 23 157 174 127 4A aa us 8393 Foy 255 24 219 242 179 198 145 162 11a 11 95 106 FCM 29° 20 46 272 1 2a 6A 182 133 KA 17 1D Emm 374 413 308 340 252 279 205 227 166 ted BA 19 FEM 1S 52 42 378 m9 %8 27 21 184 2A 148 168 MM S23 57.7 431 476 352 9 m6 316 722 257 187 207 Bam 59° 550 495 535 397 438 322 356 261 289 MA 7A 7 615 78 S02 SSS ang 451-321 356 267 295 EF 625 689 S08 560 412455 382 367 eo ma 7S S72 61 46a Sill 374 413 co #92 984 726 800, SBA G48 474 52 ey B17 900 662 730 S33 S88 So cue cayQuality Policy Navana HDPE pipe is manufactured to the relevant standard BS 6920-1:2000 and/or ISO 4427 and/or international quality specifications. Navana Engineering Limited (NEL) is an ISO 9001:2000 Company. Management attention to ISO standards has been a priority and each year procedures are reinforced with better coordination facilities and technology abreast with evolving products, processes & customer requirements. To achieve customer pleasure we manufacture excellent quality of products as per customer requirement and on-time delivery of products at a best competitive price through continuous improvement at al levels. An independent Quality Control Department ensures that all products leaving the factory premises are tested for quality & conform to relevant specifications. At our unit, we have an individual division for quality inspection wherein we have all the facilities, which are required for effective quality assessment. While testing, various parameters like design, size, performance and others are taken into consideration. All pipes and fittings are manufactured in accordance with international standards. Each test takes place under the strict observance of our supervisors and quality checking inspectors. All the tests are conducted using advanced testing equipment and modern testing measures that help in testing the products at NEL’s most modern test lab, Testing equipments are calibrated at frequent intervals to ensure accuracy & performance. Every section is carefully inspected aiming at achieving our goal of total product management (TPM).Our Achievement Customer Satisfaction Certificate Summits Communication Ltd. ‘Bangladesh Telecommunications Company Ltd. Hamida Traders LimitedOur Achievement Customer Satisfaction Certificate Fiber @ home Ltd. Robi Axiata Limited Radiant Dredging Limited FSL-TECL Joing Venture a vg La FSL-TCEL JOur Achievement Customer Satisfaction Certificate DHAKA WATER SUPPLY SECTOR DEVELOPMENT PROJECT ‘BASHUNDHARA INFRASTRUCTURE DEVELOPMENT LTD. meer ee ere BH stone erasirvcrure oeve.orwenr neon ats Teenage ea ere} en ‘cope aw 2 as ‘DCP 1 in on OS ea aes? Sen te Taconic ese to SP ao ot aeOur ISO Certificates Thee rocerfth the Enstonmet anagem Spe of Navana Engineering Ltd. akties 25) maces, Dake 1a, are ISO 14001:2015, For me fellowing Seope: ripe ing PU ples ngs, PAP oes Agha olla gs seve, ‘can ce waerpungs a). The ee cert hte sty Monagenent Steno Navana Engineering Ltd. edo A Mahan ose ISO 9001:2015 For the following Scope: {home ppc pode (HOPE ps ‘ig PU pe eg, PRP pes unghie opiate sone, ‘henner pumps ones)CertificateCertificate BSTI Certificate / License Certificate of U. S. Food and Drug e te ‘Bangladesh Standards & Testing Institution Stench ‘ech tay sets a 2 dni if ei om AL A ype a a <= ea eh a Wy MF rovers [tat fe 5 PT re pare as sens o eeTest ReportTest Report BUET Test Report BUET Test ReportHDPEDUCTS PIPE & o196aas9861 PACU CU)