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B30C 6X6 MKII Parts Manual

This document is a parts manual for a B30C 6X6 MKII machine. It provides an introduction and lists contact information for Bell Equipment branches around the world.

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0% found this document useful (0 votes)
166 views405 pages

B30C 6X6 MKII Parts Manual

This document is a parts manual for a B30C 6X6 MKII machine. It provides an introduction and lists contact information for Bell Equipment branches around the world.

Uploaded by

philippe gravier
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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B30C 6X6 MKII

PARTS MANUAL872042-01

Machine Number

409832-00
409832-01

First Issue : NOVEMBER 1999


Latest Update : FEBRUARY 2001
IMPORTANT

Due to BELL’s policy of continuous product improvement, the information contained in this manual was correct
up to the time of printing (Issue date of manual). Any changes after this date will only be included in the next up-
date of this manual.

Illustrations in this manual are pictorial representations of the component and are not drawn to scale.
INTRODUCTION
This manual has been produced to assist you in ordering of parts for the maintenance of your BELL
EQUIPMENT machine.

The information contained in the manual is in a logical sequence. Each illustrated breakdown is supported with
a parts list.

The parts manual has been produced by the Technical Documentation Department of BELL EQUIPMENT Co.
Every effort has been made to ensure that the information in this manual was correct at the time of publication.
BELL EQUIPMENT Co. has a policy of continuous product development, improvement and design. BELL
EQUIPMENT Co. reserves the right to change, amend and update the design of its product at any time without
prior notice. With this policy, changes may have occurred that are not included in this manual.

Whilst every endeavor has been made to provide accurate and reliable information, BELL EQUIPMENT Co.
specifically disclaims any actual or implied warranty and under no circumstances shall be liable for any loss,
damage or injury to person or property suffered, whether direct, or indirect or consequential, arising from the
use of this manual. In particular and without detracting from the above, the disclaimer also applies in the event of
any specification, warning, or representation contained in this manual being inadequate, inaccurate, or uninten-
tionally misleading.

The user is urged to strictly comply with the instructions and warnings that are given in the interests of general
safety. Please do not hesitate to contact your BELL EQUIPMENT Product Support Representative whenever
you have a query on you BELL product or this manual. The address of your nearest BELL EQUIPMENT branch
or dealer is as follows:-

The following address list was correct as at 31 August 1999.

GROUP OPERATIONS LISTING

RICHARDS BAY (HEAD OFFICE)

Carbonode Cell Tel : 0351 907 9111 P.O. Box 198


Alton Fax : 0351 974 323 EMPANGENI
RICHARDS BAY e-mail : [email protected] 3880
3900

LOCATION OF OPERATIONS

ASIA PACIFIC REGION

Bell Equipment Asia Pacific Region


12 Granite Place Tel : +61 8 9350 5346 P.O. Box 34
Welshpool Fax :+61 8 9350 5437 Welshpool
WESTERN AUSTRALIA e-mail : [email protected] WESTERN AUSTRALIA
6106 6986

AUSTRALIA

Bell Equipment Australia Pty Ltd


12 Granite Place Tel : +61 8 9356 1033 P.O. Box 34
Welshpool Fax :+61 8 9356 5229 Welshpool
WESTERN AUSTRALIA e-mail : [email protected] WESTERN AUSTRALIA
6106 6986
Bell Equipment Australia (East Coast)
Unit 1, 44 Success Street Tel :+61 7 3216 6286
Acacia Ridge Fax :+61 7 3216 7828
QUEENSLAND e-mail : [email protected]
AUSTRALIA
4110

SOUTH EAST ASIA

Bell Equipment (SEA) Pte Ltd


Unit #04-06 Tel : +65 769 8394
63 Hill View Avenue Fax :+65 769 8029
Lam Soon Industrial Building e-mail : [email protected]
SINGAPORE
669569

EUROPEAN REGION

FRANCE

Bell France Sarl


Z.A. Route d’Argenton-sur-Creuse Tel : +33 55589 2356
23800 Dun-Le-Palestel Fax :+ 33 55589 2324
FRANCE e-mail : [email protected]

UNITED KINGDOM

Bell Equipment U.K.


Unit 6C Tel : +44 1283 712862 (Direct)
Graycar Business Park Tel : +44 1283 716777 (Parts Direct)
Barton Turns Fax :+44 1283 712687
Barton-under-Needwood e-mail : [email protected]
Burton-on-Trent
DE13 8EN
UNITED KINGDOM

NORTH AMERICA

Bell Equipment North America Inc


2843 HWY 80 Tel : +1 912 966 2615
Garden City Fax :+1 912 964-1594
GEORGIA e-mail : [email protected]
GA 31408
USA
SOUTHERN AFRICA REGION

BLOEMFONTEIN

Bell Equipment Co SA (Pty) Ltd


23 George Lubbe Street Tel : 051 4353 900/1 P.O. Box 1878
Hamilton Fax :051 4353 899 BLOEMFONTEIN
BLOEMFONTEIN e-mail : [email protected]
9300

CAPE TOWN

Bell Equipment Co SA (Pty) Ltd


Milan Street Tel : 021 386 2252 P.O. Box 162
Airport Industria Fax :021 386 2260 EPPINGDUST
CAPE TOWN e-mail : [email protected] 7475
7525

EAST LONDON

Bell Equipment Co SA (Pty) Ltd


25 Ray Craib Crescent Tel : 043 748 6622/3 c/o P.O. Box 3443
Beacon Bay Fax :043 748 6624 North End
Industria e-mail : [email protected] PORT ELIZABETH
EAST LONDON 6001
5200

EMPANGENI

Bell Equipment Co SA (Pty) Ltd


No.1 Irvine Bell Drive Tel : 0351 787 1366 P.O. Box 7332
Old Mill Industrial Fax :0351 787 0740 EMPANGENI RAIL
EMPANGENI e-mail : [email protected] 3910
3880

GAUTENG

Bell Equipment Co SA (Pty) Ltd


Bell Jet Park Tel : 011 928 9700 to 22 P.O. Box 25391
Griffiths Road Fax :011 928 9730 EAST RAND
JET PARK e-mail : [email protected] 1462
1459 e-mail : [email protected]

GEORGE

Bell Equipment Co SA (Pty) Ltd


Pioneer Road Tel : 044 878 0930/1 P.O. Box 1697
Pacaltsdorp Fax :044 878 0932 GEORGE
GEORGE e-mail : [email protected] 6530
6534
KIMBERLEY

Bell Equipment Co SA (Pty) Ltd


26 South Circular Tel : 053 832 1078/9 P.O. Box 2927
KIMBERLEY Fax :053 832 1135 KIMBERLEY
8300 8300

KURUMAN

Bell Equipment Co SA (Pty) Ltd


8 Acacia Street Tel : 0537 120 698 P.O. Box 1396
KURUMAN Fax :0537 120 697 KURUMAN
8460 8460

MIDDLEBURG

Bell Equipment Co SA (Pty) Ltd


9 Celcius Street Tel : 013 246 1169 P.O. Box 2821
Building B Fax :013 246 1229 MIDDLEBURG
Industrial Area e-mail : [email protected] 1050
MIDDLEBURG
1050

NELSPRUIT

Bell Equipment Co SA (Pty) Ltd


3 Christie Crescent Tel : 013 755 2110/6 P.O. Box 1672
Vintonia 2 Fax :013 755 2117 NELSPRUIT
NELSPRUIT e-mail : [email protected] 1200
1200

PIETERMARITZBURG

Bell Equipment Co SA (Pty) Ltd


7 Van Eck Place Tel : 0331 69 319 P.O. Box 100436
MKONDENI Fax :0331 61 837 SCOTSVILLE
3201 e-mail : [email protected] 3209

PIET RETIEF

Bell Equipment Co SA (Pty) Ltd


14 Smith Street Tel : 01782 50 916/8 c/o P.O. Box 1221
PIET RETIEF Fax :01782 4110 VRYHEID
2380 3100
PONGOLA

Bell Equipment Co SA (Pty) Ltd


Akasia Street Tel : 034 413 1720 P.O. Box 681
PONGOLA Fax :034 413 1735 PONGOLA
3170 3170

PORT ELIZABETH

Bell Equipment Co SA (Pty) Ltd


134 Patterson Road Tel : 041 541 721/2 P.O. Box 3443
NORTH END Fax :041 542 060 NORTH END
6056 e-mail : [email protected] 6056

PORT SHEPSTONE

Bell Equipment Co SA (Pty) Ltd


Shop 5 Industrial Park Tel : 039 685 4124 P.O. Box 560
Cnr. Main Harding and Fax :039 685 5155 PORT SHEPSTONE
Izotsha Road 4240
PORT SHEPSTONE
4240

RUSTENBURG

Bell Equipment Co SA (Pty) Ltd


No. 16 Vanadium Street Tel : 0142 538 1003/4 P.O. Box 3701
Border Industrial Fax :0142 538 1005 RUSTENBURG
RUSTENBURG e-mail : [email protected] 0300
0300

SPRINGBOK

Bell Equipment Co SA (Pty) Ltd


Drive Inn Road Tel : 0251 23 710 P.O. Box 618
Industrial Park Fax :0251 81 314 SPRINGBOK
SPRINGBOK 8240
8240

TZANEEN

Bell Equipment Co SA (Pty) Ltd


8 Impala Street Tel : 015 307 4812 P.O. Box 2102
Industrial Sites Fax :015 307 3095 TZANEEN
TZANEEN 0850
0850
UMHLALI

Bell Equipment Co SA (Pty) Ltd


Lot 81 Tel : 0322 947 0696 / 947 1637 P.O. Box 39
Shakas Head Industrial Park Fax :0322 947 2141 UMHLALI
Shakas Head 4390
UMHLALI
4390

VRYHEID

Bell Equipment Co SA (Pty) Ltd


Bloekom Street Tel : 0381 981 5541 P.O. Box 1221
VRYHEID Fax :0381 809 752 VRYHEID
3100 3100

WINDHOEK

Bell Equipment Co SA (Pty) Ltd


37 Lazarett Street Tel : 264 612 26 021 P.O. Box 12018
Ausspann Platz Fax :264 612 28 330 WINDHOEK
WINDHOEK NAMIBIA
NAMIBIA

WOLMARANSSTAD

Bell Equipment Co SA (Pty) Ltd


50 Borman Street Tel : 018 596 2319 c/o P.O. Box 1878
WOLMARANSSTAD Fax :018 596 2319 BLOEMFONTEIN
2630 9300
OTHER AFRICA REGIONS

MALAWI

Bell Equipment (Malawi) Ltd


10/338 Mtendere Street Tel : +265 78 3293
Area 10 Fax :+265 78 3293
Lilongwe
MALAWI

SWAZILAND

Bell Equipment Swaziland


Shop No. 4 Tel : +268 87 496 P.O. Box 134
Second Street Fax :+268 87 498 Matsapha
Matsapha SWAZILAND
SWAZILAND

ZAMBIA

Bell Equipment (Zambia) Ltd


Plot 4675 Tel : +260 221 8113/121/123 P.O. Box 20367
Kitwe Chingola Road Fax :+260 221 3516 Kitwe
Kitwe e_mail : [email protected] ZAMBIA
ZAMBIA

ZIMBABWE

Bell Equipment (Malawi) Ltd


Stand 186 Tel : +263 4 661 575 P.O. Box 2980
Willowvale Road Fax :+263 4 621 026 Harare
Willowvale e-mail:[email protected] ZIMBABWE
ZIMBABWE

DEALER

Please supply your dealer details here:


USER’S COMMENT FORM
Should you , as user of this manual, have any suggestion for improving the manual, or you find any errors or
omissions, then we would like to know.

Please complete a facsimile of this form and hand it in to your nearest BELL Product Support Representative or
post it directly to your nearest BELL Branch. Addresses are given at the beginning of this manual.

YOUR COMMENTS, SUGGESTIONS, OR QUERIES:

MACHINE MODEL:

SERIAL NUMBER:

VIN:

DOCUMENT PART NUMBER AND ISSUE:

PAGE NUMBER:

DOES THE MANUAL MEET YOUR NEEDS ? YES NO

DID YOU FIND THE INFORMATION ACCURATE ? YES NO

DID YOU FIND THE INFORMATION EASY TO READ AND UNDERSTAND ? YES NO

DID YOU FIND THE INFORMATION EASY TO RETRIEVE ? YES NO

NAME:

COMPANY:

TITLE:

ADDRESS:

TELEPHONE NUMBER:

Thank you for your cooperation.


CONTENTS
SECTION 1. GENERAL INFORMATION

SECTION 2. ENGINE

SECTION 3. POWER TRAIN

SECTION 4. HYDRAULICS

SECTION 5. PNEUMATICS

SECTION 6. ELECTRICS

SECTION 7. FRAME AND BODY

SECTION 8. VIN UPGRADE FROM FEBRUARY 2001


Table of Contents
SECTION 1
GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
SECTION 2 ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
ENGINE AND MISCELLANEOUS PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
ENGINE COUPLING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
AIR CLEANER SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
AIR CLEANER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
PRE CLEANER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
EXHAUST SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
BIN HEATER KIT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
FUEL SYSTEM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
ENGINE KILL ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
THROTTLE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
ENGINE COOLING (REVISION 00) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
ENGINE COOLING (REVISION 01) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
RADIATOR (REVISION 01) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
ENGINE HEATER CIRCUIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
SECTION 3 POWER TRAIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
TRANSMISSION AND MISCELLANEOUS PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
TRANSMISSION OIL COOLER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
PARK BRAKE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
PARK BRAKE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
PROPSHAFT LAYOUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
PROPSHAFT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
PROPSHAFT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
PROPSHAFT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
PROPSHAFT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
PROPSHAFT. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
DRIVE LINE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
FRONT AXLE AND MISCELLANEOUS PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
REMOTE MOUNTED AXLE BREATHERS - FRONT AXLE . . . . . . . . . . . . . . . . . . . . . . . . 72
REMOTE MOUNTED AXLE BREATHERS - MIDDLE AND REAR AXLE. . . . . . . . . . . . . . . . . . 74
FRONT AXLE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
DIFFERENTIAL ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
REAR AND MIDDLE AXLE MOUNTINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
MIDDLE AXLE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
DIFFERENTIAL ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86
REAR AXLE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
DIFFERENTIAL ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
HUB ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
BRAKE ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104
WHEEL ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106
SECTION 4 HYDRAULICS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109
HYDRAULIC SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
BRAKE SYSTEM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 118
HYDRAULIC TANK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 122
HYDRAULIC FILTER ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
HYDRAULIC COOLER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 126
HYDRAULIC BLOCK - FRONT VIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
HYDRAULIC BLOCK - REAR VIEW. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
HYDRAULIC PRESSURE TEST POINTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 134
CHECK VALVE BLOCK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
STEERING CONTROL UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138
FOOT BRAKE VALVE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 140
HYDRAULIC FOOT BRAKE PEDAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 142
HYDRAULIC PUMP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
ROTATION PUMP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 148
STEERING CYLINDER (LHS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150
STEERING CYLINDER (RHS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 152
TIP CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 154
SECTION 5 PNEUMATICS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157
PNEUMATIC SYSTEM - FRONT (REVISION 00). . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158
PNEUMATIC SYSTEM - FRONT (REVISION 01). . . . . . . . . . . . . . . . . . . . . . . . . . . . . 166
PNEUMATIC SYSTEM - REAR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172
AIR SPRING ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174
SOLENOID VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176
PARK BRAKE (REV 01). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 178
LEVELLING VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182
QUICK RELEASE VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 184
TWO WAY CHECK VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186
UNLOADER VALVE WITH INTEGRAL AIR DRIER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . 188
TIP LEVER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192
AIR THROTTLE CONTROL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 194
TYRE INFLATION KIT (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 196
AIR HORN KIT (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198
SECTION 6 ELECTRICS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 201
EARTH STRAPS, LOOM PROTECT KITS AND HARNESS EARTH POINTS . . . . . . . . . . . . . . 202
ELECTRICAL HARNESSES/CONNECTORS & COMPONENTS - FRONT AND REAR CHASSIS . . . 204
ELECTRICAL HARNESSES/CONNECTORS & COMPONENTS - CAB . . . . . . . . . . . . . . . . . 210
STARTING AND CHARGING CIRCUIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 216
WARNING LIGHTS CIRCUIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 218
MFA 10 CIRCUIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 220
ILLUMINATION CIRCUIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 222
TURN INDICATORS AND HAZARD CIRCUIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 224
BRAKE LIGHT, EXHAUST BRAKE & OVERREV WARNING . . . . . . . . . . . . . . . . . . . . . . . 226
AIR CONDITIONER/BLOWER CIRCUIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 228
WIPER, INTERIOR LIGHT AND IDL CIRCUIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 230
COLD START, BEACON & CIGARETTE LIGHTER CIRCUIT. . . . . . . . . . . . . . . . . . . . . . . 232
BATTERY BALANCER & RADIO CASETTE PLAYER (OPTIONAL) . . . . . . . . . . . . . . . . . . . 234
BIN UP, PARK BRAKE SOLENOID AND KICK DOWN . . . . . . . . . . . . . . . . . . . . . . . . . . 236
ZF 210 TRANSMISSION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 238
ELECTRIC MIRRORS (CUSTOMER FITMENT ONLY) . . . . . . . . . . . . . . . . . . . . . . . . . . 240
REVERSE LIGHTS, COOLER FAN AND PURGE UNIT . . . . . . . . . . . . . . . . . . . . . . . . . 242
CONNECTOR 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 244
CONNECTORS 2 & 3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 246
CONNECTORS 4 TO 7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 248
CONNECTORS 8 TO 11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 250
CONNECTORS 12 TO 14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 252
CONNECTORS 15 TO 17 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 254
CONNECTORS 18 TO 21 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 256
CONNECTORS 22 TO 25 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 258
CONNECTORS 26 TO 30 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 260
CONNECTORS 31 TO 36 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 262
CONNECTORS 37 TO 40 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 264
ELECTRICAL CONNECTORS - DETAIL A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 266
ELECTRICAL CONNECTORS - DETAIL B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 268
ELECTRICAL CONNECTORS - DETAIL C . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 270
CENTER CONSOLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 272
RIGHT HAND SIDE CONSOLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 274
AIRCONDITIONER CONTROL UNIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 276
BATTERIES, CLAMPS AND CABLES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 278
ELECTRICAL DISTRIBUTION BOX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 282
SECTION 7 FRAME AND BODY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 285
BONNET ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 286
BONNET LATCH ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 288
CAB ASSEMBLY, CAB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 290
CAB ASSEMBLY, MOUNTINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 292
CAB ASSEMBLY, MIRRORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 294
CAB ASSEMBLY, DOOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 296
CAB ASSEMBLY , HANDLE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 298
CAB ASSEMBLY, WINDOWS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 300
CAB ASSEMBLY, WIPER AND MOTOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 302
CAB ASSEMBLY, RESERVOIR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 304
CAB ASSEMBLY, FLOORS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 306
CAB ASSEMBLY , INTERIOR TRIM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 308
CAB ASSEMBLY, SEATS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 310
SEAT ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 312
CAB ASSEMBLY , INSTRUMENT PANELS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 314
CAB ASSEMBLY, STEERING COLUMN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 316
CAB ASSEMBLY, INTERIOR LIGHTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 318
CAB ASSEMBLY , MISCELLANEOUS INTERIOR FITTINGS . . . . . . . . . . . . . . . . . . . . . . 320
CAB ASSEMBLY , MISCELLANEOUS EXTERIOR FITTINGS . . . . . . . . . . . . . . . . . . . . . . 322
CAB ASSEMBLY , MUDGUARD AND RELATED PARTS. . . . . . . . . . . . . . . . . . . . . . . . . 324
CAB ASSEMBLY, SOUNDPROOFING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 326
CAB ASSEMBLY, REAR ACCESS STEPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 328
AIR CONDITIONER LAYOUT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 330
CONDENSER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 334
BLOWER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 336
FRONT CHASSIS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 338
LIGHT MOUNTING RHS, LHS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 340
REAR CHASSIS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 342
BIN REPAIR AND LINER KITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 346
FUEL TANK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 348
BATTERY BOX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 350
ARTICULATION AND OSCILLATION ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . 352
STEERING CYLINDER MOUNTINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 354
TIP CYLINDER MOUNTINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 356
DECALS (REVISION 00) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 358
DECALS (REVISION 01) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 362
WARNING TRIANGLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 366
SECTION 8 VIN UPGRADE FROM FEBRUARY 2001. . . . . . . . . . . . . . . . . . . . . . . . . . 369
EXHAUST SYSTEM (FROM VIN: AEB4098321R010064) . . . . . . . . . . . . . . . . . . . . . . . . 370
CAB ASSEMBLY, INTERIOR TRIM AND FLOOR UNDERLAY (FROM VIN: AEB4098321R010063) . . 372
STEERING CYLINDER LHS (FROM VIN: AEB409832YR010046) . . . . . . . . . . . . . . . . . . . . 374
STEERING CYLINDER RHS (FROM VIN: AEB409832YR010046). . . . . . . . . . . . . . . . . . . . 376
STEERING CYLINDER MOUNTINGS (FROM VIN: AEB409832YR010046) . . . . . . . . . . . . . . . 378
TIP CYLINDER (FROM VIN: AEB409832YR010057). . . . . . . . . . . . . . . . . . . . . . . . . . . 380
TIP CYLINDER MOUNTINGS (FROM VIN: AEB409832YR010057) . . . . . . . . . . . . . . . . . . . 382
BONNET ASSEMBLY (FROM VIN: AEB4098321R010063) . . . . . . . . . . . . . . . . . . . . . . . 384
CAB ASSEMBLY, DOOR (FROM VIN: AEB4098321R010063) . . . . . . . . . . . . . . . . . . . . . . 386
SECTION 1. GENERAL INFORMATION 1

SECTION 1
GENERAL INFORMATION
2 SECTION 1. GENERAL INFORMATION
SECTION 1. GENERAL INFORMATION 3

VIN IDENTIFICATION

The Vehicle Identification Number (VIN) for the Bell Equipment machines is as follows:

(As an example, the B25C 6X4 manufactured at Richards Bay in 1998 has been used).

VIN: AEB408811WR010432

Structure breakdown:

AEB 408811 W R 01 0432

i ii iii iv v vi

i AEB Is a unique number designated to Bell Equipment.

ii 408811 Is the machine type as presently used, i.e: for the B25C 6X4.

Note:

Should the machine type/build number change due to a large upgrade


(improvement) one which necessitates moving the machine from MKI to MKII,
both the revision level (v) of the machine and the sequential serial number (vi)
will begin at 00 and 1 respectively.

iii W Is the year of manufacture, i.e: T = 1996, V = 1997, W = 1998, etc.

iv R Is the Plant of manufacture, i.e: R = Richards Bay, etc.

v 01 Is the Revision Level of the machine type/build number , i.e:


01 = First Revision, 02 = Second Revision, etc.

vi 0432 Is the sequential ADT serial number.

Note:

This number is sequential in terms of the machine type/build number revision


level (V), thus when a machine is upgrade (improved) and moves up a revision
level (i.e: V changes from 01 to 02) the sequential number (VI) will begin at 1
again.

It could occur that an ADT will have the same sequential digits in its VIN as a 2WD Hauler, however this is not a
problem as the VIN’s will be differentiated by their 400 number (machine type/build number).

Eg: B20B - AEB404810SR001565

12062WD - AEB404320SR001565

The VIN is stamped onto a 3mm plate which in turn is welded to the engine chassis of the vehicle in the same
place that the serial number is stamped.
4 SECTION 1. GENERAL INFORMATION
SECTION 1. GENERAL INFORMATION 5

BULLETINS

Record the relevant information from the Technical Documentation Bulletins, Service Bulletins and Parts Bulletins
into this manual as follows:-

i. Ensure the manual number (87——) reflected in the bulletin is the same as the 87—— number at
the bottom right hand corner of this page.

ii. Carry out the instructions as detailed in the bulletin.

iii. Record the required information below.

File the bulletins in numerical order in a suitable 3 or 4 ring binder.

TECHNICAL DOCUMENTATION BULLETIN RECORD


INSERTED BY
BULLETIN NO. DATE RECEIVED
NAME SIGNATURE

872043
6 SECTION 1. GENERAL INFORMATION

TECHNICAL DOCUMENTATION BULLETIN RECORD


INSERTED BY
BULLETIN NO. DATE RECEIVED
NAME SIGNATURE
SECTION 1. GENERAL INFORMATION 7

LIST OF ABBREVIATIONS

DC Atlantic Diesel Engines GAL/min Gallon Per Minute


o
C Degree Celsius Gr Grade

W Ohm hex Hexagonal


A Ampere HT High Tensile
A/R As Required hz Hertz
AC Alternating Current ID Internal Diameter
3
Ah Ampere Hours in Cubic Inch
API American Petroleum Institute incl. Including
approx Approximately ISO International Organization of Standards
Apr April Jan January
assy Assembly JIC Joint Industry Conference Standards
ATDC After Top Dead Center Jul July
Aug August Jun June
BHP Brake Horse Power kg Kilogram
BSP British Standard Pipe km/h Kilometer Per Hour
BTDC Before Top Dead Center kPa Kilo pascal
CGA Compressed Gas Association Inc kW Kilowatt
CO2 Carbon Dioxide l/min Litre Per Minute
CTD Control Traction Differential lb Pound
db Decibels LED Light Emitting Diode
DBH Diameter at Breast Height LH Left Hand
DC Direct Current lube Lubrication
Dec December m Meter
o 3
deg or Degree m Cubic Meter
dia Diameter mA Milliampere
diff Differential Mar March
E.G.S. Electronic Gear Shifting max Maximum
ext Extension min Minimum
Feb February mm Millimeter
3
FMC Front Mount Cab mm Cubic Millimeter
ft lb Foot Pound MPa Mega pascal
FWD Forward N Newton
g Gram N/C Normally Closed
8 SECTION 1. GENERAL INFORMATION

Nm Newton Meter SAE Society of Automotive Engineers


No. Number Sep September
Nov November SMC Side Mounted cab
N/O Normally Open SMR Service Meter Reading
NPT National Pipe Thread std Standard
NSI Non Stock Item strt Straight
Oct October TBN Total Base Number
OD Outside Diameter TDC Top Dead Center
P/N Part Number temp Temperature
press Pressure thru Through to and Including
psi Pound per Square Inch UNC Unified National Coarse
PTO Power Take Off USGAL United States Gallon (3.7854 liter)
Qty Quantity V Volt
REV Reverse W Watt
rev/min Revolutions Per Minute W/O With out
RH Right Hand ZF Zahnradfabrik Passau Gmbh
RSG Recommended Service Guide
SABS South African Bureau of Standards
SECTION 1. GENERAL INFORMATION 9

ORDERING OF PARTS

To facilitate the ordering of parts, the following information is required to determine the correct part for your
BELL product.

1. The model and serial number of your BELL product.


2. The serial number of the relevant assembly.
3. The part number.
4. The section, page and item number where the part appears in the parts manual.
5. The quantity required.
6. Your order number.
7. The delivery address.
8. The method of delivery.

Any other information which will assist us in getting the parts to you with the least amount of trouble or delay
should be given. This information will be noted and filed for future reference.
10 SECTION 1. GENERAL INFORMATION
SECTION 1. GENERAL INFORMATION 11

6079 (19’11”) MACHINE DIMENSION

B30C

3423 (11’3”)
3363 (11’)
2798 (9’2”)

3316 (10’10”)
2010 (6’6”)
640 (2’1”)

1244 (4’1”) 1670 (5’6”) 4119 (13’6”) 2180 (7’2”)


9213 (30’2”)

3283 (10’9”)

3143 (10’3”)
3327 (10’11”)
3414 (11’2”)

2348 (7’8”)
2949 (9’7”)

Inside Turning Radius Outside Turning Radius


5 313 mm (17' 4") 9 092 mm (29' 10")

X000539

Figure 1
12 SECTION 1. GENERAL INFORMATION
SECTION 1. GENERAL INFORMATION 13

SERIAL NUMBER PLATES

B30C

AEB XXXXXX WR XXXXXX

X000540

Figure 2
14 SECTION 1. GENERAL INFORMATION
SECTION 2 ENGINE

15
ENGINE AND MISCELLANEOUS PARTS
20 25
21 24
26 23

1
2

22

19

17
4
16

18 5

19

6
7

14 11
15 15

8
12
10
13
P006858

B30C 6X6 ADT 16


ENGINE AND MISCELLANEOUS PARTS
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 251003 1 ENGINE
2 100197 12 SCREW, Cap, Soc. Head
3 255037 1 COUPLING, Kuzel
4 100722 4 BOLT, Hex. Head
5 DC100184 4 SCREW, Cap, Soc. Head
6 DC220878 2 MOUNTING, Engine, Rear
7 100728 4 BOLT, Hex. Head
8 160445 12 SPACER, Washer
9 DC220530 16 MOUNTING RUBBER, Engine
10 100413 8 NUT, Cleveloc
11 182185 2 MOUNTING, Engine, Front
12 DC140075 1 WASHER, Sealing
13 DC120029 1 PLUG
14 100478 4 SCREW, Hex. Head
15 203885 4 SPACER, Tube, Engine Mounting
16 171721 1 MOUNTING, Hand Pump
17 100198 2 SCREW, Hex. Head
18 100062 2 WASHER, Flat
19 100966 4 NUT, Clevelock
20 171722 1 MOUNTING, Fuel Filter
21 100144 2 SCREW, Hex. Head
22 100059 1 WASHER, Flat, Hardened
23 181416 1 STEP, Engine
24 DC 1 SCREW
25 DC 1 SCREW
26 100552 2 SCREW, Cap, Soc. Head

B30C 6X6 ADT 17


ENGINE COUPLING

8
6

P004285

B30C 6X6 ADT 18


ENGINE COUPLING
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 255037 1 ENGINE COUPLING Includes Items 2 - 8
2 100089 12 SCREW, Hex. Head
3 180693 1 ELEMENT, Rubber, Elastomeric
4 202207 1 SLEEVE
5 202121 1 DISC, Friction
6 162551 1 HOUSING, Coupling
7 100507 8 SCREW, Cap
8 160512 1 ADAPTOR, Output

B30C 6X6 ADT 19


AIR CLEANER SYSTEM

1
2
10

13 3
11

16

14 15

12
13
6

5
4

9
P004185

B30C 6X6 ADT 20


AIR CLEANER SYSTEM
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 290230 1 PRE CLEANER For Detail Refer to Fig. “Pre Cleaner”
2 290055 1 AIR CLEANER For Detail Refer to Fig. “Air Cleaner”
3 200466 1 INFORMER
4 200464 1 VALVE, Vacuator
5 203536 2 CLAMP, T Bolt 158 - 166mm
6 203214 1 PIPE, Pre Cleaner
7 203534 1 CLAMP, T Bolt 130 - 140mm
8 203554 1 ELBOW, Rubber
9 203591 1 CLAMP, T Bolt 140 - 150mm
10 200633 2 BAND, Mounting
11 100082 2 SCREW, Hex. Head
12 100312 2 NUT, Nyloc
13 100314 4 NUT, Nyloc
14 100089 4 SCREW, Hex. Head
15 100147 4 WASHER, Flat
16 200641 1 ELBOW, Rubber

B30C 6X6 ADT 21


AIR CLEANER

1
8

6
7

2
9

10

P001994

B30C 6X6 ADT 22


AIR CLEANER
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 290055 AIR CLEANER Includes Items 2 to 7
2 200634 1 COVER, End
3 140259 1 SEAL
4 200637 2 NUT, Wing
5 200443 1 FILTER, Air, Primary
6 200444 1 FILTER, Air, Primary
7 NSI 2 WASHER
8 NSI 1 BODY, Air Cleaner
9 200464 1 VALVE, Vacuator
10 200653 1 CABLE TIE

B30C 6X6 ADT 23


PRE CLEANER

1 5

P001995

B30C 6X6 ADT 24


PRE CLEANER
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 290230 PRE CLEANER Includes Items 2 - 5
2 202860 1 BOWL, Pre Cleaner
3 220535 1 COVER, Pre Cleaner
4 NSI 1 BODY, Pre Cleaner
5 NSI 1 NUT, Wing

B30C 6X6 ADT 25


EXHAUST SYSTEM

19 18
27
1

26

13 6
28
25 26
11

4 22 23
15
11
25 24
30
9
5
9 16
10
29 10 13 28
2
2
8

6 17
25
28
14 6
26
13
13
7

21 12
20
P007673

B30C 6X6 ADT 26


EXHAUST SYSTEM
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 DC220748 BRAKE, Exhaust, LHS
1 DC220864 BRAKE, Exhaust, RHS
2 201405 4 WASHER, Flat
3 204189 1 EXHAUST, Stack
4 206098 1 HEAT SHIELD, Exhaust, Silencer
5 204191 1 SILENCER, Exhaust
6 204035 3 CLAMP, Seal, Exhaust
7 204192 1 PIPE, Intermediate, Exhaust
8 201945 1 PIPE, Front, Exhaust
9 204194 2 FLEX PIPE, Manifold, Exhaust
10 204195 2 GASKET, Exhaust
11 204199 2 GASKET, Exhaust
12 206099 1 HEAT SHIELD, Exhaust
13 201212 4 CLAMP, Exhaust
14 174078 1 BRACKET, Pipe, Exhaust
15 171612 1 STACK, Exhaust
16 100482 4 BOLT, Hex Head
17 100394 4 NUT, Nyloc
18 171522 1 CLAMP, Stack
19 100119 4 BOLT, Hex Head
20 101309 3 WASHER, Flat
21 100494 3 SCREW, Hex Head
22 180664 2 MOUNTING, Silencer, Heat shield
23 100314 2 NUT, Nyloc
24 100092 2 BOLT, Hex Head
25 100271 18 NUT, Cleveloc
26 100210 12 SCREW, Hex Head
27 100312 4 NUT, Nyloc
28 100285 4 NUT, Cleveloc
29 200590 1 CLAMP, Exhaust
30 100082 2 SCREW, Hex Head

NOTE: REFER TO SECTION 8 FOR UPGRADE


FROM VIN: AEB4098321R010064

B30C 6X6 ADT 27


BIN HEATER KIT
42
1 41

2
31 44
34 33 32

30 44
33 45 10
29 34 44

3 19 11
10 11 12 11 7
28 12

11
26 20 15
3
27 7
21
22
18
4
6
37
35

25 7 8 9
17
23 38 9 8 7
9 16 35 25 35 40 25
21 24 39
8 7
22
7 11
8 7 25
13 12 7 8 9
5
9
11

10
36
14

P007542

B30C 6X6 ADT 28


BIN HEATER KIT
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 261970 1 KIT, Bin Heating Includes Items 2 to 40
2 206753 1 EXHAUST, Stack
3 204035 4 CLAMP, Seal
4 204197 1 EXHAUST, Flex Pipe
5 206755 1 PIPE, Ball Assembly
6 173066 1 BRACKET, Mounting
7 100966 23 NUT, Cleveloc
8 100062 12 WASHER, Flat
9 100731 12 SCREW, Hex. Head
10 100747 9 BOLT, Hex. Head
11 162456 18 WASHER, Spring
12 201666 9 SPRING
13 100320 3 NUT, Cleveloc
14 161219 2 BOSS
15 206756 1 PIPE, Ball Assembly
16 203367 1 SOCKET, Button
17 171686 1 PIPE, Outlet
18 204198 1 EXHAUST, Flex Pipe, Bottom
19 203368 1 SOCKET, Top
20 100298 3 BOLT, Hex. Head
21 100010 3 WASHER, Flat
22 162457 6 WASHER, Spring
23 201667 3 SPRING
24 183796 1 PLATE, Mounting
25 174581 3 FLANGE, Bin Heating
26 101305 4 WASHER
27 100214 4 SCREW, Hex. Head
28 181211 1 INLET, Bin
29 174161 1 PLATE, Spacer, Bin Ducting Hole
30 174070 2 LINK, Rear Window
31 174583 1 GUARD, Rear Window
32 100090 6 BOLT, Hex. Head
33 100147 12 WASHER, Flat
34 100314 6 NUT, Nyloc

B30C 6X6 ADT 29


BIN HEATER KIT
42
1 41

2
31 44
34 33 32

30 44
33 45 10
29 34 44

3 19 11
10 11 12 11 7
28 12

11
26 20 15
3
27 7
21
22
18
4
6
37
35

25 7 8 9
17
23 38 9 8 7
9 16 35 25 35 40 25
21 24 39
8 7
22
7 11
8 7 25
13 12 7 8 9
5
9
11

10
36
14

P007542

B30C 6X6 ADT 30


BIN HEATER KIT
ITEM PART NUMBER QTY DESCRIPTION REMARKS
36 206863 1 PIPE, Ball Assembly, Center
37 206754 1 SOCKET, Center
38 100729 4 BOLT, Hex. Head
39 174396 1 MOUNTING, Bin Heating
40 100549 4 WASHER, Flat
41 261897 1 KIT, Orifice Plate Includes Items 42 to 45
42 172850 1 ORIFICE, Exhaust Stack Retrofit
43 100620 2 NUT, Cleveloc
44 100061 4 WASHER, Flat
45 100080 2 SCREW, Hex. Head

B30C 6X6 ADT 31


FUEL SYSTEM
14 12
5
4 4 13
13
14 12 13 12 12

10 12 14
6 8 13
7 12
14
9
17
16
3
15 19

1
2

20 18
Remove existing
Merc Part 12
12 13 12 14
14 12 13 12 12

14

2 11

P006859

B30C 6X6 ADT 32


FUEL SYSTEM
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 183298 1 TANK, Fuel
2 120482 2 CONNECTOR
3 241840 1 HOSE ASSEMBLY
4 120217 2 CONNECTOR
5 100085 3 SCREW, Hex. Head
6 100064 3 WASHER, Flat
7 100314 3 NUT, Nyloc
8 290063 1 WATER SEPARATOR ASSEMBLY Includes Item 9
9 220090 1 FILTER, Fuel
10 241839 1 HOSE ASSEMBLY
11 241003 1 HOSE ASSEMBLY
12 100530 14 WASHER, Flat
13 120595 7 CONNECTOR
14 120765 7 BOLT, Banjo
15 241045 1 HOSE ASSEMBLY
16 241002 1 HOSE ASSEMBLY
17 241004 1 HOSE ASSEMBLY
18 122009 1 CONNECTOR
19 251003 1 ENGINE
20 Reference only 1 CONNECTOR

B30C 6X6 ADT 33


ENGINE KILL ASSEMBLY
7
6

1
9

10

11

2
12

P 004843

B30C 6X6 ADT 34


ENGINE KILL ASSEMBLY
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 204485 1 ENGINE KILL SOLENOID Includes Items 2 to 4
2 NSI 1 SPRING CLIP
3 NSI 2 BOLT, Hex. Head
4 NSI 1 WASHER, Flat
5 174138 1 BRACKET, Mounting Solenoid
6 100061 1 WASHER, Flat
7 100310 2 NUT, Nyloc
8 204685 1 SPRING, Solenoid
9 174611 1 BRACKET, Spring Support
10 174599 1 PLATE, Engine Kill
11 Reference only 1 UPPER LEVER Part Of Engine 250387
12 100077 1 SCREW, Hex. Head

B30C 6X6 ADT 35


THROTTLE ASSEMBLY

4
13
5 8

10
8

15
7 13

16 3

12
11 14
8

6 5

4
1

P004849

B30C 6X6 ADT 36


THROTTLE ASSEMBLY
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 172135 1 BRACKET, Air Actuator
2 Reference only 1 SCREW, Hex. Head
3 210518 1 AIR THROTTLE CONTROL
4 100080 6 SCREW, Hex. Head
5 100061 6 WASHER, Flat
6 100310 2 NUT, Nyloc
7 100081 2 SCREW, Hex. Head
8 100310 4 NUT, Nyloc
9 ZF200004 1 THROTTLE POSITION SENSOR
10 160883 1 ROD, Accelerator Linkage
11 100308 1 STUD, Linkage
12 202108 2 ROD END
13 200779 2 TIE ROD END
14 171578 1 PLATE, Mounting, Hook
15 204685 1 SPRING
16 174056 1 PLATE, Mounting, Spring

B30C 6X6 ADT 37


ENGINE COOLING (REVISION 00)
7
6

8
6

10

14 9

1
11
10

6
17

12

13 15 16
2

3
5

P007494

B30C 6X6 ADT 38


ENGINE COOLING (REVISION 00)
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 204207 1 RADIATOR
2 100086 8 SCREW, Hex. Head
3 100064 10 WASHER, Flat
4 204541 8 MOUNTING, Rubber
5 170741 A/R SHIM
6 203538 3 CLAMP, T Bolt
7 201646 A/R HOSE, Radiator
8 121451 1 ADAPTOR
9 241842 1 HOSE
10 200089 2 CLAMP, Hose
11 130051 A/R HOSE, Radiator
12 201675 A/R HOSE, Radiator
13 203319 1 SWITCH, Cooling Water Level
14 125008 1 CONNECTOR
15 NSI 1 CABLE TIE
16 NSI 1 BOOT Part of Harness
17 203540 1 CLAMP, T Bolt

B30C 6X6 ADT 39


ENGINE COOLING (REVISION 01)
7
6

8
6

10

13 9

1
11
10

6
14

12

3
5

P007679

B30C 6X6 ADT 40


ENGINE COOLING (REVISION 01)
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 204207 1 RADIATOR
2 100086 8 SCREW, Hex. Head
3 100064 10 WASHER, Flat
4 204541 8 MOUNTING, Rubber
5 170741 A/R SHIM
6 203538 3 CLAMP, T Bolt
7 201646 A/R HOSE, Radiator
8 121451 1 ADAPTOR
9 241842 1 HOSE
10 200089 2 CLAMP, Hose
11 130051 A/R HOSE, Radiator
12 201675 A/R HOSE, Radiator
13 125008 1 CONNECTOR
14 203540 1 CLAMP, T Bolt

B30C 6X6 ADT 41


RADIATOR (REVISION 01)

11

5
6
3

8
9
10

10 6

7
8
9
P007495

B30C 6X6 ADT 42


RADIATOR (REVISION 01)
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 204207 1 RADIATOR
2 206584 2 GUARD, Fan Part of Kit 261845
3 174964 1 BRACKET, Water Level Sensor
4 261847 1 KIT, Water Level Sensor
5 100309 1 NUT, Nyloc
6 100063 2 WASHER, Flat
7 100274 1 SCREW, Hex Head
8 NSI 8 WASHER, Flat
9 NSI 8 WASHER, Lock
10 100083 8 SCREW, Hex Head
11 206583 1 COWLING, Split Part of Kit 261845

B30C 6X6 ADT 43


ENGINE HEATER CIRCUIT

5
4

6 5

6
5

8
3

P007674

B30C 6X6 ADT 44


ENGINE HEATER CIRCUIT
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 241843 1 HOSE ASSEMBLY
2 241844 1 HOSE ASSEMBLY
3 206356 1 HOSE, Elbow, Heater
4 120964 1 CONNECTOR
5 120804 3 ELBOW
6 120312 2 BULKHEAD CONNECTOR
7 160830 1 ADAPTOR
8 200089 2 CLAMP, Hose

B30C 6X6 ADT 45


46
SECTION 3 POWER TRAIN

47
TRANSMISSION AND MISCELLANEOUS PARTS

3, 4

5
2

6
18

11
14
12

17 16 19
8
24
15 22
23 9
21 10
20 20 13
1 P004552

B30C 6X6 ADT 48


TRANSMISSION AND MISCELLANEOUS PARTS (REVISION 01)
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 250258 1 TRANSMISSION
2 174055 1 MOUNTING, Transmission
3 174562 1 MOUNTING, RHS
4 174560 1 MOUNTING, LHS
5 100258 2 SCREW, Hex. Head
6 100173 4 BOLT, Hex. Head
7 160461 4 WASHER, ADT
8 202870 4 MOUNTING, Megi
9 160445 4 SPACER, Washer
10 100320 4 NUT, Cleveloc
11 100314 16 NUT, Nyloc
12 100064 16 WASHER, Flat
13 100089 16 SCREW, Hex. Head
14 100258 4 SCREW, Hex. Head
15 222314 1 KIT, Adaptor Includes Items 16 and 17
16 204225 1 FLANGE
17 121071 1 COUPLING
18 NSI 4 SCREW, Hex. Head
19 NSI 1 O RING
20 ZF200024 2 GASKET, Dipstick
21 172781 1 FLANGE, Transmission
22 NSI 1 EARTH STRAP
23 100792 2 BOLT, Hex. Head
24 101216 1 WASHER, Serrated

B30C 6X6 ADT 49


TRANSMISSION OIL COOLER
18

17
19

20
3
22 16
23

21

16

4
2

4 3
3

9 6
10

12

1
8
11
7
5
13

14

P004019

B30C 6X6 ADT 50


TRANSMISSION OIL COOLER
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 250258 1 TRANSMISSION
2 200694 1 OIL TEMPERATURE SENDER UNIT
3 122111 4 ELBOW
4 243106 2 HOSE
5 174134 2 PIPE, Transmission, Cooler
6 241847 1 HOSE ASSEMBLY
7 243107 1 HOSE
8 174133 1 BRACKET, Mounting
9 100176 8 SCREW, Hex. Head
10 200592 4 K CLAMP
11 100310 8 NUT, Nyloc
12 100316 2 NUT, Nyloc
13 100304 2 WASHER, Flat
14 100111 2 SCREW, Hex. Head
15 203384 1 COOLER, Transmission
16 173156 1 BRACKET, Cooler, Mounting
17 100083 4 BOLT
18 100312 4 NUT, Nyloc
19 201377 4 KIT, Mounting, Rubber, Hayden Cooler Includes Items 20 to 23
20 NSI 4 BOLT
21 NSI 4 NUT
22 NSI 4 WASHER
23 NSI 4 RUBBER, Mounting

B30C 6X6 ADT 51


PARK BRAKE
3
2

5
4

P004182

B30C 6X6 ADT 52


PARK BRAKE
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 290102 1 ACTUATOR, Park Brake
2 100532 4 WASHER, Hardened
3 100822 4 SCREW, Hex. Head
4 204160 1 DISC, Park Brake
5 174057 A/R SHIM, Park Brake
6 100945 8 SCREW, Hex. Head
7 222247 2 DISC, Pad

B30C 6X6 ADT 53


PARK BRAKE ASSEMBLY

12

11
2 13

10

10

6
8

5 9

4 3
P006517

B30C 6X6 ADT 54


PARK BRAKE ASSEMBLY
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 290102 1 PARK BRAKE ASSEMBLY Includes Items 2 to 13
2 222239 1 ACTUATOR ASSEMBLY Includes Items 3 to 7
3 100037 2 NUT
4 100010 2 WASHER
5 200093 1 CLEVIS
6 220211 1 DIAPHRAGM
7 221437 1 KIT, Seal Includes Internal Items Of Actuator Not Illustrated
8 222606 2 SPACER
9 222247 2 BRAKE LININGS
10 222605 2 SPRING, Anti Rattle
11 222240 1 BRAKE ASSEMBLY
12 223646 1 LEVER
13 222242 1 PLATE, End

B30C 6X6 ADT 55


PROPSHAFT LAYOUT

9 10

6 5 4 9

3
1

11

7 8 7

P004327

B30C 6X6 ADT 56


PROPSHAFT LAYOUT
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 290663 1 PROPSHAFT
2 290664 1 PROPSHAFT
3 290665 1 PROPSHAFT
4 162045 1 SHAFT ASSEMBLY
5 290661 1 PROP SHAFT
6 290666 1 PROP SHAFT
7 100129 24 BOLT, Hex. Head
8 100720 8 BOLT, Hex. Head
9 100764 16 BOLT, Hex. Head
10 100271 8 NUT, Cleveloc
11 204160 1 DISC, Park Brake

B30C 6X6 ADT 57


PROPSHAFT

2
1

P007508

B30C 6X6 ADT 58


PROPSHAFT
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 290663 1 PROPSHAFT
2 200228 2 U JOINT ASSEMBLY

B30C 6X6 ADT 59


PROPSHAFT

3
2

P007507

B30C 6X6 ADT 60


PROPSHAFT
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 290664 1 PROPSHAFT
2 206050 2 U JOINT ASSEMBLY
3 100129 8 SCREW, Hex. Head

B30C 6X6 ADT 61


PROPSHAFT

P007702

B30C 6X6 ADT 62


PROPSHAFT
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 290665 1 PROPSHAFT
2 206051 2 U JOINT ASSEMBLY
3 100129 8 SCREW, Hex. Head

B30C 6X6 ADT 63


PROPSHAFT

P007703

B30C 6X6 ADT 64


PROPSHAFT
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 290661 1 PROPSHAFT
2 206050 2 U JOINT ASSEMBLY
3 100764 8 SCREW, Hex. Head

B30C 6X6 ADT 65


PROPSHAFT

P007704

B30C 6X6 ADT 66


PROPSHAFT
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 290666 1 PROPSHAFT
2 206050 2 U JOINT ASSEMBLY
3 100129 8 SCREW, Hex. Head

B30C 6X6 ADT 67


DRIVE LINE

2
1

10
11
12

8
4
7

13

5
9
10

7
8 5

11

13
3

P007675

B30C 6X6 ADT 68


DRIVE LINE
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 261234 1 KIT, Oscillation Through Drive Includes Items 2 - 14
2 203285 1 FLANGE, 8.5C
3 203286 1 FLANGE, 7C
4 162041 1 HOUSING, Bearing
5 150082 2 BEARING
6 162045 1 SHAFT, Thru Drive Includes Items 7 and 8
7 101349 2 WASHER
8 101382 2 NUT, Cleveloc
9 140011 2 SEAL, Oil
10 162040 2 PLATE, Cover
11 140429 2 O RING
12 100945 8 SCREW, Hex Head
13 100089 16 SCREW, Hex Head
14 120148 2 CONNECTOR

B30C 6X6 ADT 69


FRONT AXLE AND MISCELLANEOUS PARTS

18
17

13 19
14
15
16
20
12
11 20

1
5

4
3

2
10
9
7

P 004373

B30C 6X6 ADT 70


FRONT AXLE AND MISCELLANEOUS PARTS
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 200170 4 SHOCK ABSORBER
2 100320 8 NUT, Hex
3 100174 4 STUD, Shock Absorber
4 100316 8 NUT, Nyloc
5 201224 4 BUFFER, Rubber
6 200614 1 STRAP, Cable
7 100323 2 NUT, Nyloc
8 100162 2 BOLT, Hex. Head
9 100314 16 NUT, Nyloc
10 200174 2 AIR SPRING ASSEMBLY
11 160312 2 BUSH, Bronze
12 160459 2 PIN, Pivot
13 100085 4 SCREW, Hex. Head
14 170031 2 TAG, Lock
15 170467 2 PLATE, Retainer
16 120148 2 CONNECTOR
17 240987 2 HOSE ASSEMBLY
18 120106 2 CONNECTOR
19 200038 2 GREASE NIPPLE
20 162526 4 BUSH, Bronze

B30C 6X6 ADT 71


REMOTE MOUNTED AXLE BREATHERS - FRONT AXLE

Front Axle
Assembly

P007511

B30C 6X6 ADT 72


REMOTE MOUNTED AXLE BREATHERS - FRONT AXLE
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 174667 1 BRACKET, Axle Breather, Front
2 210016 1 BREATHER, Reservoir
3 120051 2 ADAPTOR, Barbed Hose
4 130002 A/R HOSE, Pushlock
5 120642 1 REDUCER

B30C 6X6 ADT 73


REMOTE MOUNTED AXLE BREATHERS - MIDDLE AND REAR AXLE

4
3

Rear Axle Assembly

4
9

10

3
5 3

3
8
6
6 1

7 Middle Axle Assembly

P007388

B30C 6X6 ADT 74


REMOTE MOUNTED AXLE BREATHERS - MIDDLE AND REAR AXLE
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 173442 1 BRACKET, Axle Breather, Rear
2 210016 2 BREATHER, Reservoir
3 120051 4 ADAPTOR, Barbed Hose
4 130002 A/R HOSE, Pushlock
5 100198 1 SCREW, Hex. Head
6 100062 2 WASHER, Flat
7 100312 1 NUT, Nyloc
8 120642 2 REDUCER
9 122105 1 TEE, B/H, Branch
10 122082 1 CONNECT

B30C 6X6 ADT 75


FRONT AXLE ASSEMBLY

1
19

24 21

26

12

13 4

22 23

2
12
6 19

16 9 9
8

18 10 8
5

15
17

7
20 6

11
14
29
3 27, 28
25
P006746

B30C 6X6 ADT 76


FRONT AXLE ASSEMBLY
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 321113 1 FRONT AXLE ASSEMBLY Includes Items 2 to 23
2 100264 12 SCREW, Cap
3 100310 6 NUT, Nyloc
4 100466 12 SCREW, Cap
5 100925 16 SCREW, Hex. Head
6 120308 3 BULKHEAD
7 120334 1 PLUG, Magnetic
8 120379 4 ELBOW
9 171079 4 PIPE, Brake, Cradle
10 173717 1 PIPE, Brake, Front, RHS
11 173718 1 PIPE, Brake, Front, LHS
12 183110 4 MOUNTING, Cover Plate
13 183721 1 CRADLE, Front
14 201420 4 P CLIP
15 203375 1 PLATE, Axle Serial Number
16 204476 1 SHAFT, Short
17 204477 1 SHAFT, Long
18 220014 1 PLUG
19 290390 4 BRAKE CALIPER For Breakdown Refer To End Of Section3
20 310331 1 DIFF HEAD Used up to 08/03/00
21 190764 1 DIFF HEAD Used from 08/03/00 to 14/06/00
21 310054 DIFF HEAD Used from14/06/00
21 57532800 2 PLANETARY HUB KIT For Breakdown Refer To End Of Section3
22 202621 2 SEAL PLATE
23 140340 2 V RING
24 100466 8 SCREW, Hex. Head
25 100227 4 SCREW, Hex. Head
26 174115 4 PLATE, Caliper
27 172994 1 GUARD, Brake Pipe, LHS Illustration Shows LHS Brake Pipe Guard Only
28 172993 1 GUARD, Brake Pipe, RHS
29 100148 4 WASHER, Flat

B30C 6X6 ADT 77


DIFFERENTIAL ASSEMBLY

22
Clutch Config- 23
3
26 uration for Diff 22
27
1 27 Assy 310054 23
25 26
24
23

21 20
19 Clutch Config-
uration for Diff
29 Assy 190764
10
6 5
4 10
22
18
11

28
18
2
23
30
8
15

20
21

22

24
7

9
12
17
13 Clutch Config-
23
14 22 uration for Diff
Clutch Configuration 22 Assy 310054
16
23
for Diff Assy 190764 P007657

B30C 6X6 ADT 78


DIFFERENTIAL ASSEMBLY
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 310331 1 DIFFERENTIAL ASSEMBLY Used up to 08/03/00 (Includes Items 2 - 31)
1 190764 1 DIFFERENTIAL ASSEMBLY Used from 08/03/00 to 14/06/00 (Includes Items 2 - 31)
1 310054 DIFFERENTIAL ASSEMBLY Used from 14/06/00 (Includes Items 2 - 31)
2 4460115L-081 1 GROUP, Differential Carrier
3 4061016L-081 1 GROUP, Limited Slip Differential
4 Z4460215211 1 CARRIER, Differential
5 ZF150033 1 BEARING, Roller
6 ZF150034 1 BEARING, Roller
7 ZF160159 A/R RING, Spacer 7.3
7 ZF160160 A/R RING, Spacer 7.4
7 ZF160161 A/R RING, Spacer 7.5
7 ZF160162 A/R RING, Spacer 7.6
7 ZF160159 A/R RING, Spacer 7.7
7 ZF160164 A/R RING, Spacer 7.9
7 ZF160165 A/R RING, Spacer 8.0
7 ZF160166 A/R RING, Spacer 8.1
7 ZF160167 A/R RING, Spacer 8.2
7 ZF160168 A/R RING, Spacer 8.3
7 ZF160169 A/R RING, Spacer 8.4
7 ZF160170 A/R RING, Spacer 8.5
7 ZF160171 A/R RING, Spacer 8.6
7 ZF160159 A/R RING, Spacer 8.7
7 ZF160173 A/R RING, Spacer 8.8
7 ZF160174 A/R RING, Spacer 8.9
7 ZF160175 A/R RING, Spacer 9.0
8 ZF150031 1 BEARING, Roller
9 ZF150032 1 BEARING, Roller
10 ZF100056 2 NUT, Adjusting
11 ZF100057 2 PIN, Slot
12 Z0750111106 1 SEAL, Shaft
13 ZF100058 1 WASHER
14 Z4460325017 1 WASHER, Tab
15 ZF160193 A/R WASHER 0.7
15 ZF160194 A/R WASHER 0.8

B30C 6X6 ADT 79


DIFFERENTIAL ASSEMBLY

22
Clutch Config- 23
3
26 uration for Diff 22
27
1 27 Assy 310054 23
25 26
24
23

21 20
19 Clutch Config-
uration for Diff
29 Assy 190764
10
6 5
4 10
22
18
11

28
18
2
23
30
8
15

20
21

22

24
7

9
12
17
13 Clutch Config-
23
14 22 uration for Diff
Clutch Configuration 22 Assy 310054
16
23
for Diff Assy 190764 P007657

B30C 6X6 ADT 80


DIFFERENTIAL ASSEMBLY
ITEM PART NUMBER QTY DESCRIPTION REMARKS
15 ZF160196 A/R WASHER 1.0
15 ZF160197 A/R WASHER 1.1
15 ZF160198 A/R WASHER 1.2
15 ZF160199 A/R WASHER 1.3
15 ZF160200 A/R WASHER 1.4
15 ZF160201 A/R WASHER 1.5
16 ZF100059 1 NUT, Castle
17 Z4460325018 1 SHEET
18 Z4460215334 1 CROWN WHEEL AND PINION
19 Z4061316205 1 HOUSING, Differential
20 ZF200061 2 WASHER, Thrust
21 ZF200063 2 WASHER, Thrust
22 ZF200056 4 O.CLUTCH DISC 2.7
22 ZF200054 4 O.CLUTCH DISC 2.9
22 ZF200053 4 O.CLUTCH DISC 3.0
22 ZF200055 4 O.CLUTCH DISC 3.1
22 ZF200057 4 O.CLUTCH DISC 3.3
23 ZF200058 4 I.CLUTCH DISC
24 ZF200059 2 RING, Pressure
25 ZF200064 2 SPIDER
26 ZF200060 2 GEAR, Side
27 ZF200062 4 GEAR, Spider
28 Z4061316208 1 COVER, Housing
29 ZF100061 2 SCREW, Cap
30 ZF100060 20 SCREW, Locking
31 Z4460325049 1 FLANGE, Input, 7C Not Illustrated

B30C 6X6 ADT 81


REAR AND MIDDLE AXLE MOUNTINGS

3 21 14 13 12
4 5 22
6 15
7 23 16
8
1
2 18
25
19
12 20 13
7
6
13 26
10 17
14
15 35
15 9
31
16 11
26
18
20
34
19 26 29
17
33
15
29
26 31
26
26

21 27 28
29

22 23

24 29
28

32
30
P007682

B30C 6X6 ADT 82


REAR AND MIDDLE AXLE MOUNTINGS
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 200036 2 GREASE NIPPLE
2 120149 2 REDUCER
3 100389 8 SCREW, Hex Head
4 160588 2 PLATE, Retainer
5 173269 A/R SHIM 0.5mm
6 140207 4 O RING
7 160371 4 WASHER, Thrust
8 182895 2 BEAM, Walking
9 160788 2 BUSH, Vesconite
10 160578 1 SHAFT, Walking Beam
11 100183 6 SCREW, Grub
12 100119 16 BOLT, Hex Head
13 100424 32 WASHER, Hardened
14 170549 4 PLATE, Spacer
15 170548 8 PLATE, Lock
16 200091 4 BLOCK, Sandwich
17 190228 4 CHAIN, Tie
18 100111 16 SCREW, Hex Head
19 100316 16 NUT, Nyloc
20 100351 72 NUT, Tapered
21 100231 16 SCREW, Cap
22 100083 16 SCREW, Hex Head
23 200613 4 SHOCK MAT, Bin
24 171147 2 SPACER, Block, Mid Axle
25 171146 2 SPACER, Block, Rear Axle
26 180980 6 LINK, Main
27 181413 1 STABILISER, Mid Axle
28 100325 8 NUT, Nyloc
29 172044 40 WASHER, Profiled
30 162366 4 PIN, Link
31 100301 24 NUT, Nyloc
32 206536 4 BEARING, Spherical
33 162367 12 PIN, Link
34 201180 12 BEARING, Spherical, Elasto

B30C 6X6 ADT 83


MIDDLE AXLE ASSEMBLY

1 30
2

27

22
23
5

27 33
31 20
26
27 25
28 34
35
34
35
18

27 8
29
28

13 10
6

19
17

14, 16 7
11
4 3, 21 24
32
12

P007512

B30C 6X6 ADT 84


MIDDLE AXLE ASSEMBLY
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 321112 1 MIDDLE AXLE ASSEMBLY Includes Items 2 to 28
2 290390 2 BRAKE CALIPER For Breakdown Refer To End Of Section3
3 172993 1 GUARD, Brake Pipe, RHS
4 204479 1 SIDE SHAFT
5 120037 1 PLUG
6 100310 4 NUT, Nyloc
7 173720 1 PIPE, Brake, LHS
8 120379 2 ELBOW
9 173719 1 PIPE, Brake, RHS
10 201420 4 P CLIP
11 120308 1 BULKHEAD
12 162955 3 PIN, Slotted Spring
13 100925 16 SCREW, Hex. Head
14 310341 1 DIFF HEAD Used up to 08/03/00
15 190783 1 DIFF HEAD Used from 08/03/00 to 12/07/00
16 310052 1 DIFF HEAD Used from 12/07/00
17 120334 1 PLUG, Magnetic
18 183720 1 BANJO HOUSING
19 203375 1 PLATE, Axle Serial Number
20 57532800 2 PLANETARY HUB KIT For Breakdown Refer To End Of Section3
21 172994 1 GUARD, Brake Pipe, LHS
22 204478 1 SIDE SHAFT
23 100466 20 SCREW, Cap
24 100148 4 WASHER, Flat
25 202621 2 PLATE, Seal
26 140340 2 V RING
27 183084 4 MOUNTING, Cover Plate
28 100209 16 SCREW, Hex. Head
29 220014 1 PLUG
30 174115 2 PLATE, Caliper
31 174114 2 PLATE, Caliper
32 100227 4 SCREW, Hex. Head
33 181221 2 MOUNTING, Cover Plate
34 100147 4 WASHER, Flat

B30C 6X6 ADT 85


DIFFERENTIAL ASSEMBLY

1 20 29
17 21 9
30
34 13
30
31
6 54

33 3 37
24
26
25
12
18 21 23
20 11
35 16
19 10 5
36 21 3
20 19
40
32
27 15
22
7
Clutch Configuration 8
for Diff Assy 310052 44
39
38
43 14
Clutch Configuration 28 4
for Diff Assy 310052 43
47
47
49 53
14 52
46
45 44
44
42 43
47
44 48 43 44
43 47
43
44 42
41
45
46 38
44
43 2
43 50
Clutch Configuration Clutch Configuration
for Diff Assy 190783 for Diff Assy 190783 51
44 P007658

B30C 6X6 ADT 86


DIFFERENTIAL ASSEMBLY
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 310341 1 DIFFERENTIAL HEAD Used up to 08/03/00 (Includes Items 2 - 53)
1 190783 1 DIFFERENTIAL HEAD Used from 08/03/00 to 12/07/00 (Includes Items 2 - 53)
1 310052 1 DIFFERENTIAL HEAD Used from 12/07/00 (Includes Items 2 - 53)
2 4061010L-167 1 LIMITED SLIP DIFFERENTIAL ASSEMBLY (Used in all three of the above Assemblies)
3 4460168L-167 1 DIFFERENTIAL CARRIER ASSEMBLY (Used in all three of the above Assemblies)
4 Z 0750 117 203 2 BEARING, Roller
5 Z 0750 117 059 1 BEARING, Roller
6 Z 0730 260 460 1 SPACER RING, S = 23,0
6 Z 0730 260 461 1 SPACER RING, S = 22, 9
6 Z 0730 260 462 1 SPACER RING, S = 22, 8
6 Z 0730 260 463 1 SPACER RING, S = 22, 7
6 Z 0730 260 464 1 SPACER RING, S = 22,6
6 Z 0730 260 465 1 SPACER RING, S = 22,5
6 Z 0730 260 466 1 SPACER RING, S = 22,4
6 Z 0730 260 467 1 SPACER RING, S = 22,3
6 Z 0730 260 468 1 SPACER RING, S = 22,2
6 Z 0730 260 469 1 SPACER RING, S = 22,1
6 Z 0730 260 470 1 SPACER RING, S = 22,0
6 Z 0730 260 471 1 SPACER RING, S = 21,9
7 Z 0750 117 255 1 BEARING, Roller
8 Z 0730 160 865 1 SHIM S = 1,9
9 Z 0730 103 252 1 SHIM S = 6,2
9 Z 0730 103 839 1 SHIM S = 6,1
9 Z 0730 103 840 1 SHIM S = 6,0
9 Z 0730 103 841 1 SHIM S = 5,9
9 Z 0730 103 842 1 SHIM S = 5,8
10 Z 0730 161 720 1 SPACER RING S = 22,5
10 Z 0730 161 721 1 SPACER RING S = 22,6
10 Z 0730 161 722 1 SPACER RING S = 22,7
10 Z 0730 161 723 1 SPACER RING S = 22,8
10 Z 0730 161 724 1 SPACER RING S = 22,9
10 Z 0730 161 725 1 SPACER RING S = 23,0
10 Z 0730 161 726 1 SPACER RING S = 23,1
10 Z 0730 161 727 1 SPACER RING S = 23,2

B30C 6X6 ADT 87


DIFFERENTIAL ASSEMBLY

1 20 29
17 21 9
30
34 13
30
31
6 54

33 3 37
24
26
25
12
18 21 23
20 11
35 16
19 10 5
36 21 3
20 19
40
32
27 15
22
7
Clutch Configuration 8
for Diff Assy 310052 44
39
38
43 14
Clutch Configuration 28 4
for Diff Assy 310052 43
47
47
49 53
14 52
46
45 44
44
42 43
47
44 48 43 44
43 47
43
44 42
41
45
46 38
44
43 2
43 50
Clutch Configuration Clutch Configuration
for Diff Assy 190783 for Diff Assy 190783 51
44 P007658

B30C 6X6 ADT 88


DIFFERENTIAL ASSEMBLY
ITEM PART NUMBER QTY DESCRIPTION REMARKS
10 Z 0730 161 729 1 SPACER RING S = 23,4
10 Z 0730 161 730 1 SPACER RING S = 23,5
10 Z 0730 161 731 1 SPACER RINGS S = 23,6
10 Z 0730 161 732 1 SPACER RINGS S = 23,7
10 Z 0730 161 733 1 SPACER RINGS S = 23,8
10 Z 0730 161 734 1 SPACER RINGS S = 23,9
10 Z 0730 161 735 1 SPACER RINGS S = 24,0
10 Z 0730 161 736 1 SPACER RINGS S = 24,1
11 Z 0730 260 465 1 SPACER RINGS S = 22,5
12 ZF150040 1 BEARING, Roller
13 Z 0750 116 254 1 BEARING, Ball
14 Z 4460 368 156 2 NUT, Adjusting
15 Z 0631 329 066 1 PIN, Slot
16 Z 0730 000 009 1 SHIM S = 0,3
16 Z 0730 101 537 1 SHIM S = 0,5
16 Z 0730 000 697 1 SHIM S = 1,0
16 Z 0730 000 696 1 SHIM S = 0,2
16 Z 0730 000 010 1 SHIM S = 0,1
16 Z 0730 001 139 1 SHIM S = 0,15
16 Z 0730 002 349 1 SHIM S = 1,1
16 Z 0730 002 348 1 SHIM S = 1,2
16 Z 0730 002 347 1 SHIM S = 1,3
16 Z 0730 002 836 1 SHIM S = 1,4
16 Z 0730 002 856 1 SHIM S = 1,5
16 Z 0730 002 835 1 SHIM S = 1,6
16 Z 0730 002 834 1 SHIM S = 1,7
16 Z 0730 002 833 1 SHIM S = 1,8
16 Z 0730 005 841 1 SHIM S = 2,6
16 Z 0730 005 842 1 SHIM S = 2,7
16 Z 0730 005 843 1 SHIM S = 2,8
16 Z 0730 005 844 1 SHIM S = 2,9
16 Z 0730 005 845 1 SHIM S = 3,0
16 Z 0730 005 846 1 SHIM S = 3,1
16 Z 0730 005 847 1 SHIM S = 3,2

B30C 6X6 ADT 89


DIFFERENTIAL ASSEMBLY

1 20 29
17 21 9
30
34 13
30
31
6 54

33 3 37
24
26
25
12
18 21 23
20 11
35 16
19 10 5
36 21 3
20 19
40
32
27 15
22
7
Clutch Configuration 8
for Diff Assy 310052 44
39
38
43 14
Clutch Configuration 28 4
for Diff Assy 310052 43
47
47
49 53
14 52
46
45 44
44
42 43
47
44 48 43 44
43 47
43
44 42
41
45
46 38
44
43 2
43 50
Clutch Configuration Clutch Configuration
for Diff Assy 190783 for Diff Assy 190783 51
44 P007658

B30C 6X6 ADT 90


DIFFERENTIAL ASSEMBLY
ITEM PART NUMBER QTY DESCRIPTION REMARKS
16 Z 0730 005 849 1 SHIM S = 3,4
17 Z 0631 329 179 1 PIN, Slot
18 Z 0630 361 026 1 CAP, Sealing
19 Z 0636 016 016 16 SCREW, Hex. Head
20 Z 0636 302 077 2 PLUG
21 Z 0634 801 198 2 RING, Sealing
22 Z 0750 111 047 1 SEAL, Shaft
23 Z 4460 368 031 1 BUSH, Bearing
24 Z 0737 502 169 1 NUT, Slotted
25 Z 0737 006 084 1 NUT, Hexagon
26 Z 4460 368 005 1 COVER
27 Z 4460 368 032 1 FLANGE, Bearing
28 Z 0631 329 069 1 PIN, Slot
29 Z 0730 505 033 1 CIRCLIP
30 Z 0630 502 047 2 CIRCLIP
31 Z 0750 111 046 1 SEAL, Shaft
32 Z 0636 016 012 9 BOLT, Hex. Head
33 ZF100017 6 SCREW, Hex. Head
34 Z 4460 368 133 1 HOUSING, Reduction Gear
35 Z 4460 368 347 1 SHAFT, Input
36 Z 4460 368 011 1 CAP, Dust
37 Z 4460 268 083 1 SHAFT, Flange CPL
38 Z 4460 268 336 1 GEAR SET, Bevel
39 Z 4460 368 034 1 GEAR, Spur
40 Z 4460 368 008 1 GEAR, Spur
41 Z 4061 310 188 1 COVER, Housing
42 Z 0730 150 001 2 WASHER, Thrust
43 Z 4061 310 003 4(6) DISC, O Clutch Qty 6 used on Diff Assembly 310052
43 Z 4061 310 070 4(6) DISK, O Clutch Qty 6 used on Diff Assembly 310052
43 Z 4061 310 071 4(6) DISK, O Clutch Qty 6 used on Diff Assembly 310052
44 Z 4061 310 065 4(2) DISK, I Clutch Qty 2 used on Diff Assembly 310052
45 Z 4061 310 078 2 RING, Pressure
46 Z 4061 310 207 2 GEAR, Bevel, Axle
47 Z 4061 310 208 4 GEAR, Bevel, Differential

B30C 6X6 ADT 91


DIFFERENTIAL ASSEMBLY

1 20 29
17 21 9
30
34 13
30
31
6 54

33 3 37
24
26
25
12
18 21 23
20 11
35 16
19 10 5
36 21 3
20 19
40
32
27 15
22
7
Clutch Configuration 8
for Diff Assy 310052 44
39
38
43 14
Clutch Configuration 28 4
for Diff Assy 310052 43
47
47
49 53
14 52
46
45 44
44
42 43
47
44 48 43 44
43 47
43
44 42
41
45
46 38
44
43 2
43 50
Clutch Configuration Clutch Configuration
for Diff Assy 190783 for Diff Assy 190783 51
44 P007658

B30C 6X6 ADT 92


DIFFERENTIAL ASSEMBLY
ITEM PART NUMBER QTY DESCRIPTION REMARKS
49 Z 4061 210 028 1 HOUSING, Diff
50 Z 0630 302 018 12 WASHER, Spring
51 Z 0636 028 018 12 SCREW, Hex. Head
52 Z 0750 117 267 1 BEARING, Roller
53 Z 4460 268 081 1 HOUSING, Axle
54 Z 4460 368 013 1 RETAINER, Seal

B30C 6X6 ADT 93


REAR AXLE ASSEMBLY
5
1
26

23
2
15

23 24
12
21
22
19
28
29
19 28
29 27

8
18
7

6
13
11
10

4 16

17 20 19
3
14

25
8
9
P007513

B30C 6X6 ADT 94


REAR AXLE ASSEMBLY
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 321111 1 REAR AXLE ASSEMBLY Includes Items 2 to 25
2 100466 12 SCREW, Cap
3 172994 1 GUARD, Brake Pipe, LHS
4 204477 1 SIDE SHAFT, Long
5 290390 2 BRAKE CALIPER For Breakdown Refer To End Of Section3
6 100310 4 NUT, Nyloc
7 173722 1 PIPE, Brake, LHS
8 120379 2 ELBOW
9 173721 1 PIPE, Brake, RHS
10 201420 4 P CLIP
11 120308 1 BULKHEAD, Tee
12 57532800 2 PLANETARY HUB KIT For Breakdown Refer To End Of Section3
13 100925 16 SCREW, Hex. Head
14 310333 1 DIFF HEAD Used up to 08/03/00
14 190767 1 DIFF HEAD Used from 08/03/00 to 09/06/00
14 310055 DIFF HEAD Used from 09/06/00
15 204476 1 SIDE SHAFT, Short
16 120334 1 PLUG, Magnetic
17 183719 1 BANJO HOUSING
18 120332 1 PLUG
19 100209 12 SCREW, Hex. Head
20 100148 4 WASHER, Flat
21 140340 2 V RING
22 202621 2 PLATE, Seal
23 183084 4 MOUNTING, Cover Plate
24 181221 2 MOUNTING, Cover Plate
25 172993 1 GUARD, Brake Pipe, RHS
26 174115 2 PLATE, Caliper
27 174114 2 PLATE, Caliper
28 100064 4 WASHER, Flat
29 100085 4 SCREW, Hex. Head

B30C 6X6 ADT 95


DIFFERENTIAL ASSEMBLY

22
Clutch Config- 23
3
26 uration for Diff 22
27
1 27 Assy 310055 23
25 26
24
23

21 20
19 Clutch Config-
uration for Diff
29 Assy 190767
10
6 5
4 10
22
18
11

28
18
2
23
30
8
15

20
21

22

24
7

9
12
17
13 Clutch Config-
23
14 22 uration for Diff
Clutch Configuration 22 Assy 310055
16
23
for Diff Assy 190767 P007659

B30C 6X6 ADT 96


DIFFERENTIAL ASSEMBLY
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 310333 1 DIFFERENTIAL ASSEMBLY Used up to 08/03/00 (Includes Items 2 - 31)
1 190767 1 DIFFERENTIAL ASSEMBLY Used from 08/03/00 to 09/06/00 (Includes Items 2 - 31)
1 310055 DIFFERENTIAL ASSEMBLY Used up to 09/06/00 (Includes Items 2 - 31)
2 4460115L - 099 1 GROUP, Differential Carrier
3 4061016L - 099 1 GROUP, Limited Slip Differential
4 Z4460215211 1 CARRIER, Differential
5 ZF150033 1 BEARING, Roller
6 ZF150034 1 BEARING, Roller
7 ZF160159 A/R RING, Spacer 7.3
7 ZF160160 A/R RING, Spacer 7.4
7 ZF160161 A/R RING, Spacer 7.5
7 ZF160162 A/R RING, Spacer 7.6
7 ZF160159 A/R RING, Spacer 7.7
7 ZF160164 A/R RING, Spacer 7.9
7 ZF160165 A/R RING, Spacer 8.0
7 ZF160166 A/R RING, Spacer 8.1
7 ZF160167 A/R RING, Spacer 8.2
7 ZF160168 A/R RING, Spacer 8.3
7 ZF160169 A/R RING, Spacer 8.4
7 ZF160170 A/R RING, Spacer 8.5
7 ZF160171 A/R RING, Spacer 8.6
7 Z0730161809 A/R RING, Spacer 8.7
7 ZF160173 A/R RING, Spacer 8.8
7 ZF160174 A/R RING, Spacer 8.9
7 ZF160175 A/R RING, Spacer 9.0
8 ZF150031 1 BEARING, Roller
9 ZF150032 1 BEARING, Roller
10 ZF100056 2 NUT, Adjusting
11 ZF100057 2 PIN, Slot
12 Z0750111106 1 SEAL, Shaft
13 Z0730105324 1 WASHER
14 Z4460325017 1 WASHER, Tab
15 ZF160193 A/R WASHER 0.7
15 ZF160194 A/R WASHER 0.8

B30C 6X6 ADT 97


DIFFERENTIAL ASSEMBLY

22
Clutch Config- 23
3
26 uration for Diff 22
27
1 27 Assy 310055 23
25 26
24
23

21 20
19 Clutch Config-
uration for Diff
29 Assy 190767
10
6 5
4 10
22
18
11

28
18
2
23
30
8
15

20
21

22

24
7

9
12
17
13 Clutch Config-
23
14 22 uration for Diff
Clutch Configuration 22 Assy 310055
16
23
for Diff Assy 190767 P007659

B30C 6X6 ADT 98


DIFFERENTIAL ASSEMBLY
ITEM PART NUMBER QTY DESCRIPTION REMARKS
15 ZF160196 A/R WASHER 1.0
15 ZF160197 A/R WASHER 1.1
15 ZF160198 A/R WASHER 1.2
15 ZF160199 A/R WASHER 1.3
15 ZF160200 A/R WASHER 1.4
15 ZF160201 A/R WASHER 1.5
16 ZF100059 1 NUT, Castle
17 Z4460325018 1 SHEET
18 Z4460215334 1 CROWN WHEEL AND PINION
19 Z4061316205 1 HOUSING, Differential
20 ZF200061 2 WASHER, Thrust
21 ZF200063 2 WASHER, Thrust
22 ZF200056 4 O.CLUTCH DISC 2.7
22 ZF200054 4 O.CLUTCH DISC 2.9
22 ZF200053 4 O.CLUTCH DISC 3.0
22 ZF200055 4 O.CLUTCH DISC 3.1
22 ZF200057 4 O.CLUTCH DISC 3.3
23 ZF200058 4 I.CLUTCH DISC
24 ZF200059 2 RING, Pressure
25 ZF200064 2 SPIDER
26 ZF200060 2 GEAR, Side
27 ZF200062 4 GEAR, Spider
28 Z4061316208 1 COVER, Housing
29 ZF100061 2 SCREW, Cap
30 ZF100060 20 SCREW, Locking
31 Z4460325049 1 FLANGE, Input, 7C Not Illustrated

B30C 6X6 ADT 99


HUB ASSEMBLY
10 39
1
9
18 8
16 7 38
6
34
33
14
15 31
17

11
36
13
32

14 3
37 2 23
24
25
27
5

26

35

22 30
21 20
28
19 4 12
29

P007120

B30C 6X6 ADT 100


HUB ASSEMBLY
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 NSI 4 HUB ASSEMBLY Not Available as a Complete Spares Assembly
2 120396 1 PLUG
3 160571 1 STUB, Axle
4 150018 1 ROLLER, Cylindrical
5 100264 12 SCREW, Cap
6 160194 1 PLUG
7 201650 1 CIRCLIP
8 160193 1 RING
9 206184 1 GEAR, Sun Used up to 29/09/00
9 207001 GEAR, Sun Used from 29/09/00
10 160956 1 RING, Thrust
11 204457 3 CIRCLIP
12 201926 1 CIRCLIP
13 162440 3 PIN
14 160182 6 SHIM, Planet
15 206987 3 GEAR, Planet Used up to 29/09/00
15 203465 3 GEAR, Planet Used from 29/09/00
16 100211 36 SCREW, Hex. Head
17 150060 3 BEARING, Roller
18 190550 1 CARRIER, Planet
19 170222 1 CIRCLIP
20 150069 1 BEARING, Taper
21 160263 1 NUT, Lock
22 190141 1 WASHER
23 100149 8 SCREW, Hex. Head
24 160360 4 PLATE, Lock
25 160190 4 PLATE
26 206597 1 GEAR, Ring
27 161893 1 CARRIER, Ring, Gear
28 150065 1 BEARING, Taper
29 190365 1 PLUG, Magnetic Not Used on B30C 6X6 Revision 02 Machines
30 161786 1 HUB
31 100268 12 STUD
32 100351 12 NUT

B30C 6X6 ADT 101


HUB ASSEMBLY
10 39
1
9
18 8
16 7 38
6
34
33
14
15 31
17

11
36
13
32

14 3
37 2 23
24
25
27
5

26

35

22 30
21 20
28
19 4 12
29

P007120

B30C 6X6 ADT 102


HUB ASSEMBLY
ITEM PART NUMBER QTY DESCRIPTION REMARKS
34 100228 32 SCREW, Cap
35 140471 1 SEAL, Cassette
36 140105 3 O RING
37 120128 1 PLUG
38 140340 1 V RING
39 202621 1 SEAL PLATE

B30C 6X6 ADT 103


BRAKE ASSEMBLY

1 5

3 6

14
15

16
2
8

4
9

13

16

15

14
12
17
11
10
P004022

B30C 6X6 ADT 104


BRAKE ASSEMBLY
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 290390 1 BRAKE ASSEMBLY Includes Items 2 to 17
2 NSI 1 HOUSING
3 223905 4 PLATE, End
4 100039 8 SCREW, Hex. Head
5 NSI 4 PLUG
6 201428 2 VALVE, Bleed
7 223907 4 PISTON
8 223997 4 PAD, Disc, Carbon / Metallic
9 100264 6 SCREW, Cap
10 223908 2 CYLINDER, Head
11 120332 1 PLUG
12 ZF 140008 1 O RING
13 140330 1 KIT, Seal, Mineral Oil Includes Items 14 to 17
14 NSI 4 O RING
15 NSI 4 RING, Backup
16 NSI 4 COVER, Dust
17 NSI 2 O RING

B30C 6X6 ADT 105


WHEEL ASSEMBLY

5
4

6
P006527

B30C 6X6 ADT 106


WHEEL ASSEMBLY
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 261290 1 WHEEL ASSEMBLY Includes Items 2 to 6
2 202983 1 TYRE
3 190815 1 RIM
4 200438 1 SPUD, Tubeless
5 200437 1 VALVE, Jumbo
6 200743 1 CAP, Valve Reducer

B30C 6X6 ADT 107


108
SECTION 4 HYDRAULICS

109
HYDRAULIC SYSTEM
87
72 94 5 89 35 9
B 42 RHS
27 43 90 B A
101 100
91 23 2
24
L 88
86 45 X 44
77 76 103 12 12
71 70 102
70 71 8 72 32
26 39 21
71 63 54
62 78 21
11 41 70 S
25 42 55
38 67 28
37 69 68
81 97 62 64
63
98 104
14
47 74
6 S1 P2 29 46
82 40
S2 P1 7 36 18
83 95
96 31 30 23
84 B 18 17 107 19
X
63
MP1 MP2 M4 P1 T 18
99 L
80 58 66 60
20

MP2

M4

MP1
59 79 S L1 75
18 B
22 98 12 61
A4 A
RHS 97 65
63 P2 L2 L3 P3 T3
93
92 105
3 73 52 13
48 53
18 17 106
33 13

23 15 55
51 T L 56
57 34 P LS 54
10 R

L R T P
16 12
106 49 2 12
4
16
B A
LHS 50 LHS
85 P007509

B30C 6X6 ADT 110


HYDRAULIC SYSTEM
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 190857 1 VOAC BLOCK
2 230304 2 CYLINDER
3 230306 1 CYLINDER, Steering, RH
4 230305 1 CYLINDER, Steering, LH
5 183293 1 HYDRAULIC TANK
6 210687 1 VALVE, Check
7 210305 1 PUMP
8 210431 1 PUMP, Service
9 203376 1 COOLER
10 210685 1 VALVE, Steering
11 210466 2 ELEMENT, Filter
12 122015 6 CONNECT
13 122104 2 T PIECE
14 122075 2 CONNECT
15 122091 2 CONNECT
16 122018 8 CONNECT
17 122049 2 CONNECT
18 122098 6 ELBOW, 45 degree
19 122022 1 ELBOW
20 122101 1 ELBOW
21 122111 2 ELBOW
22 140271 1 O RING
23 122032 3 ELBOW
24 122069 1 ELBOW
25 122103 1 T PIECE
26 122073 1 CONNECT
27 122121 1 ELBOW
28 100310 16 NUT, Nyloc
29 122099 2 ELBOW
30 122093 1 CONNECT
31 122096 1 ELBOW
32 100316 4 NUT, Nyloc
33 122064 2 ELBOW
34 122107 2 T RUN

B30C 6X6 ADT 111


HYDRAULIC SYSTEM
87
72 94 5 89 35 9
B 42 RHS
27 43 90 B A
101 100
91 23 2
24
L 88
86 45 X 44
77 76 103 12 12
71 70 102
70 71 8 72 32
26 39 21
71 63 54
62 78 21
11 41 70 S
25 42 55
38 67 28
37 69 68
81 97 62 64
63
98 104
14
47 74
6 S1 P2 29 46
82 40
S2 P1 7 36 18
83 95
96 31 30 23
84 B 18 17 107 19
X
63
MP1 MP2 M4 P1 T 18
99 L
80 58 66 60
20

MP2

M4

MP1
59 79 S L1 75
18 B
22 98 12 61
A4 A
RHS 97 65
63 P2 L2 L3 P3 T3
93
92 105
3 73 52 13
48 53
18 17 106
33 13

23 15 55
51 T L 56
57 34 P LS 54
10 R

L R T P
16 12
106 49 2 12
4
16
B A
LHS 50 LHS
85 P007509

B30C 6X6 ADT 112


HYDRAULIC SYSTEM
ITEM PART NUMBER QTY DESCRIPTION REMARKS
36 120336 1 PLUG Included With Item 1
37 203978 1 HOSE, Suction
38 160853 1 FLANGE, Pump
39 120333 1 PLUG
40 243100 1 HOSE ASSEMBLY
41 243095 1 HOSE ASSEMBLY
42 174134 2 PIPE, Transmission Cooler
43 243096 1 HOSE ASSEMBLY
44 243097 1 HOSE ASSEMBLY
45 243094 1 HOSE ASSEMBLY
46 243098 1 HOSE ASSEMBLY
47 243099 1 HOSE ASSEMBLY
48 243091 1 HOSE ASSEMBLY
49 243077 1 HOSE ASSEMBLY
50 243076 2 HOSE ASSEMBLY
51 243075 2 HOSE ASSEMBLY
52 243079 1 HOSE ASSEMBLY
53 243078 1 HOSE ASSEMBLY
54 243082 2 HOSE ASSEMBLY
55 243081 2 HOSE ASSEMBLY
56 243080 2 HOSE ASSEMBLY
57 243090 2 HOSE ASSEMBLY
58 243092 1 HOSE ASSEMBLY
59 243093 1 HOSE ASSEMBLY
60 174126 1 PIPE, Top
61 174125 1 PIPE, Bottom
62 203538 6 CLAMP, T BOLT
63 204169 4 CLAMP, T BOLT
64 100304 4 WASHER, Flat
65 201737 3 TEST POINT
66 173782 1 BLOCK, Manifold Test Points
67 243072 1 HOSE ASSEMBLY
68 243012 1 HOSE ASSEMBLY
69 243003 1 HOSE ASSEMBLY

B30C 6X6 ADT 113


HYDRAULIC SYSTEM
87
72 94 5 89 35 9
B 42 RHS
27 43 90 B A
101 100
91 23 2
24
L 88
86 45 X 44
77 76 103 12 12
71 70 102
70 71 8 72 32
26 39 21
71 63 54
62 78 21
11 41 70 S
25 42 55
38 67 28
37 69 68
81 97 62 64
63
98 104
14
47 74
6 S1 P2 29 46
82 40
S2 P1 7 36 18
83 95
96 31 30 23
84 B 18 17 107 19
X
63
MP1 MP2 M4 P1 T 18
99 L
80 58 66 60
20

MP2

M4

MP1
59 79 S L1 75
18 B
22 98 12 61
A4 A
RHS 97 65
63 P2 L2 L3 P3 T3
93
92 105
3 73 52 13
48 53
18 17 106
33 13

23 15 55
51 T L 56
57 34 P LS 54
10 R

L R T P
16 12
106 49 2 12
4
16
B A
LHS 50 LHS
85 P007509

B30C 6X6 ADT 114


HYDRAULIC SYSTEM
ITEM PART NUMBER QTY DESCRIPTION REMARKS
71 120222 6 FLANGE, Half
72 140731 3 O RING Included With Item 94
73 122081 1 CONNECT
74 243108 1 HOSE
75 100089 4 SCREW, Hex. Head
76 100702 4 BOLT, Hex. Head
77 100354 8 WASHER
78 100271 4 NUT, Cleveloc
79 100210 2 BOLT, Hex. Head
80 100148 2 WASHER
81 183929 1 BRACKET, Mounting
82 100312 2 NUT, Nyloc
83 100062 2 WASHER
84 100078 2 SCREW, Hex. Head
85 243116 1 HOSE ASSEMBLY
86 140132 1 O RING
87 122007 1 O RING Included With Item 27
88 100176 16 SCREW, Hex. Head
89 100027 4 BOLT, Hex. Head
90 120238 2 FLANGE, Half
91 140272 1 O RING
92 210557 1 ACCUMULATOR
93 140378 1 O RING
94 210467 1 HEAD, Filter
95 100933 1 BOLT, Lifting Eye
96 120596 1 FITTING, Swage
97 122559 2 FITTING, Swage, Elbow
98 122556 1 ADAPTOR
99 122557 1 ADAPTOR
100 241848 1 HOSE
101 241849 1 HOSE
102 174133 2 BRACKET, Mounting
103 200592 8 K CLAMP
104 100111 4 SCREW, Hex. Head

B30C 6X6 ADT 115


HYDRAULIC SYSTEM
87
72 94 5 89 35 9
B 42 RHS
27 43 90 B A
101 100
91 23 2
24
L 88
86 45 X 44
77 76 103 12 12
71 70 102
70 71 8 72 32
26 39 21
71 63 54
62 78 21
11 41 70 S
25 42 55
38 67 28
37 69 68
81 97 62 64
63
98 104
14
47 74
6 S1 P2 29 46
82 40
S2 P1 7 36 18
83 95
96 31 30 23
84 B 18 17 107 19
X
63
MP1 MP2 M4 P1 T 18
99 L
80 58 66 60
20

MP2

M4

MP1
59 79 S L1 75
18 B
22 98 12 61
A4 A
RHS 97 65
63 P2 L2 L3 P3 T3
93
92 105
3 73 52 13
48 53
18 17 106
33 13

23 15 55
51 T L 56
57 34 P LS 54
10 R

L R T P
16 12
106 49 2 12
4
16
B A
LHS 50 LHS
85 P007509

B30C 6X6 ADT 116


HYDRAULIC SYSTEM
ITEM PART NUMBER QTY DESCRIPTION REMARKS
106 122068 2 CONNECT
107 122047 1 ELBOW, 90 degree

B30C 6X6 ADT 117


BRAKE SYSTEM

5
2

22 29
30
T1 10
8 B1
17 16 LHS 4 P1 27
28
T2
8 B2 'A'
8 P2
9 24
11 37 38
7

6
1 33 12
A6 A5 B5 TB B6 32
3 36
5 35

23 S4 34 31
14 15

39
20 20 13
19
17 16 RHS 4

18 21 21 18

25
6
26

REAR MIDDLE FRONT

P004832

B30C 6X6 ADT 118


BRAKE SYSTEM
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 190857 1 VOAC BLOCK
2 210690 1 BRAKE PEDAL
3 210692 2 ACCUMULATOR, Manifold
4 210557 6 ACCUMULATOR
5 122100 2 ELBOW
6 120392 2 PLUG
7 122083 2 CONNECTOR
8 122021 7 CONNECTOR
9 122106 1 TEE, Run
10 122047 1 ELBOW
11 122102 1 ELBOW
12 122092 1 CONNECTOR
13 122082 1 CONNECTOR
14 122084 1 CONNECTOR
15 122105 1 TEE, Branch
16 140378 6 O RING
17 100209 8 SCREW
18 203682 2 P CLIP
19 203680 2 P CLIP
20 100081 2 SCREW, Hex. Head
21 100310 2 NUT, Nyloc
22 243050 1 HOSE ASSEMBLY
23 243101 1 HOSE ASSEMBLY
24 243056 1 HOSE ASSEMBLY
25 243102 1 HOSE ASSEMBLY
26 243103 1 HOSE ASSEMBLY
27 243105 1 HOSE ASSEMBLY
28 243058 2 HOSE ASSEMBLY
29 243059 1 HOSE ASSEMBLY
30 243057 1 HOSE ASSEMBLY
31 243104 1 HOSE ASSEMBLY
32 174085 1 PIPE, Hydraulic, Brake
33 174058 1 BRACKET
34 100198 1 SCREW, Hex. Head

B30C 6X6 ADT 119


BRAKE SYSTEM

5
2

22 29
30
T1 10
8 B1
17 16 LHS 4 P1 27
28
T2
8 B2 'A'
8 P2
9 24
11 37 38
7

6
1 33 12
A6 A5 B5 TB B6 32
3 36
5 35

23 S4 34 31
14 15

39
20 20 13
19
17 16 RHS 4

18 21 21 18

25
6
26

REAR MIDDLE FRONT

P004832

B30C 6X6 ADT 120


BRAKE SYSTEM
ITEM PART NUMBER QTY DESCRIPTION REMARKS
36 100312 1 NUT, Nyloc
37 140522 1 WASHER, Dowty
38 202543 1 SWITCH, Pressure
39 205405 1 SWITCH, Hydraulic, 5 Bar

B30C 6X6 ADT 121


HYDRAULIC TANK
6
4

7
5

8
19

10
9 18
17

19
17

1 11

16

17

13 12

14

3
15

P007430

B30C 6X6 ADT 122


HYDRAULIC TANK
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 210105 1 LEVEL INDICATOR ASSEMBLY
2 203653 1 CAP, Filler
3 183293 1 TANK, Hydraulic
4 100083 22 SCREW, Hex Head
5 100062 22 WASHER, Flat
6 174398 1 LID, Hydraulic Tank
7 220010 1 FILTER, Air
8 140385 1 O RING
9 203774 1 GASKET, Hydraulic
10 210106 1 STRAINER
11 201412 1 MAGNET
12 120333 1 PLUG
13 172276 2 PLATE, Mounting
14 201939 4 SHIM, Neoprene, Hydraulic Tank
15 100316 4 NUT, Nyloc
16 100119 4 BOLT, Hex. Head
17 100148 10 WASHER, Flat
18 173466 1 GUARD, Hyd. Tank
19 100114 2 SCREW, Hex. Head

B30C 6X6 ADT 123


HYDRAULIC FILTER ASSEMBLY

2
3

4
1

P004234

B30C 6X6 ADT 124


HYDRAULIC FILTER ASSEMBLY
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 210467 1 HEAD, Spin On Includes Items 2 to 5
2 NSI 4 PLUG
3 NSI 1 VALVE, Bypass
4 NSI 1 SPRING, Bypass Valve
5 NSI 1 SEAL, Rubber
6 210466 2 ELEMENT, Spin On

B30C 6X6 ADT 125


HYDRAULIC COOLER ASSEMBLY
19 17
1 26
20
11 12
16
2
6
5 16
18 11
3
4 20
21
14

8
10
21
20 10
16
11
12

24

23

15 22
13 20
7
25

10
16
11
12
16
11
12 007518

B30C 6X6 ADT 126


HYDRAULIC COOLER ASSEMBLY
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 203376 1 COOLER, Oil
2 172712 1 COWLING, Electric, Fan
3 203695 1 FAN, Electric
4 120392 1 PLUG, Hex. Head
5 100310 4 NUT, Nyloc
6 100081 4 SCREW, Hex. Head
7 100064 16 WASHER, Flat
8 100093 8 BOLT, Hex. Head
9 100314 8 NUT, Nyloc
10 160918 4 SPACER

B30C 6X6 ADT 127


HYDRAULIC BLOCK - FRONT VIEW

1
11 19
5 20
12 14

5
M
13 4 17

4
L3

M
M
P3
M

X3

S4
X4
A4 18
6 17

XB
16

7
1
SP

15
P1
M

L2
8
L1

32
M

L1
P1 31
9
30
39
29
P2
41
T 28
MP
2 38 27

43
40 B 26
38 21
25
13 42 24
12 A 23
22
11

36 35
2
33 10
37

45

44
P004649

B30C 6X6 ADT 128


HYDRAULIC BLOCK - FRONT VIEW
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 190857 1 VALVE, Manifold Includes Items 2 to 45
2 221419 2 VALVE, Check Includes Item 3
3 221424 2 KIT, Seal
4 221476 1 VALVE, Pressure Relief Includes Items 5 to 9
5 NSI 1 BODY, Valve
6 NSI 1 SPRING
7 NSI 1 POPPET
8 NSI 1 PISTON
9 NSI 1 SEAT, Piston
10 221480 1 VALVE, Pressure Relief, Port B
11 NSI 2 PLUG
12 221483 2 SHUTTLE, Seat
13 221484 2 SHUTTLE
14 221475 1 KIT, Cylinder ** Includes Items 15 to 20
15 NSI 1 O RING *
16 NSI 1 RING, Support **
17 140380 2 O RING *
18 NSI 1 PISTON **
19 NSI 1 HOUSING, Cylinder **
20 NSI 2 SCREW, Cap **
21 221426 1 KIT, Spring ** Includes Items 22 to 32
22 NSI 1 SEAL, Spool *
23 NSI 1 O RING *
24 NSI 1 RING, Support **
25 NSI 1 WASHER **
26 NSI 1 SPRING **
27 NSI 1 SPRING **
28 NSI 1 SLEEVE **
29 NSI 1 CAP **
30 NSI 1 SCREW **
31 100061 1 WASHER **
32 NSI 1 WASHER **
33 NSI 1 HOUSING, Spool ** Includes Item 34
34 NSI 1 SPOOL

B30C 6X6 ADT 129


HYDRAULIC BLOCK - FRONT VIEW

1
11 19
5 20
12 14

5
M
13 4 17

4
L3

M
M
P3
M

X3

S4
X4
A4 18
6 17

XB
16

7
1
SP

15
P1
M

L2
8
L1

32
M

L1
P1 31
9
30
39
29
P2
41
T 28
MP
2 38 27

43
40 B 26
38 21
25
13 42 24
12 A 23
22
11

36 35
2
33 10
37

45

44
P004649

B30C 6X6 ADT 130


HYDRAULIC BLOCK - FRONT VIEW
ITEM PART NUMBER QTY DESCRIPTION REMARKS
36 NSI 1 COVER **
37 NSI 2 SCREW, Cap **
38 NSI 3 O RING *
39 NSI 1 O RING *
40 NSI 2 O RING *
41 221477 1 KIT, Seal Includes All Parts Marked *
42 221478 1 VALVE, Differential Pressure Sensing Includes Item 43
43 221479 1 KIT, Seal
44 221485 1 VALVE, Pressure Relief, Port A **
45 221486 1 SECTION, Spool Includes All Parts Marked **

B30C 6X6 ADT 131


HYDRAULIC BLOCK - REAR VIEW

4
13
6
8

ML
1
MP
1
7 SP1 5
10

XB

X4
2
S4 X3
09
MP
ML 3
M4 3
7
P7
M5

6 L3 14
11
O2
12 A5
B5
B6
T3 3
A6 P3
11
M6
6 TB
T7

P004650

B30C 6X6 ADT 132


HYDRAULIC BLOCK - REAR VIEW
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 190857 1 VALVE, Manifold Includes Items 2 to 17
2 221416 1 VALVE, Pressure Reducing Includes Item 3
3 221422 1 KIT, Seal
4 221417 1 VALVE, Relief Unloading Includes Item 5
5 221422 1 KIT, Seal
6 221418 3 VALVE, Check Includes Item 7
7 221423 3 KIT, Seal
8 221420 1 VALVE, Directional Control Includes Items 9 and 10
9 221421 1 COIL, Valve
10 221423 1 KIT, Seal
11 NSI 2 PLUG
12 221481 1 ORIFICE
13 221425 1 VALVE, Spike Relief
14 221482 1 ORIFICE

B30C MKII 133


HYDRAULIC PRESSURE TEST POINTS

4 3
8

4 9

4
M
10
7
1
P
M

1
4 MP
7

2
MP

M4 7
MP
2 4

5 6
1

2
P006425

B30C 6X6 ADT 134


HYDRAULIC PRESSURE TEST POINTS
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 243003 1 HOSE ASSEMBLY Refer To Hydraulic Schematic For Routing Of Hoses
2 243012 1 HOSE ASSEMBLY
3 243072 1 HOSE ASSEMBLY
4 122098 5 ELBOW
5 122049 1 CONNECTOR
6 173782 1 BLOCK, Manifold, Test Point
7 201737 3 TEST POINT
8 100091 2 BOLT, Hex. Head
9 100064 4 WASHER, Flat
10 100314 2 NUT, Nyloc

B30C 6X6 ADT 135


CHECK VALVE BLOCK

86 7
1

12 0
S1

S2
P2 P1
3

P003903

B30C 6X6 ADT 136


CHECK VALVE BLOCK
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 210687 1 CHECK VALVE BLOCK ASSEMBLY Includes Items 2 and 3
2 220606 1 VALVE, Cartridge
3 220605 1 KIT, Seal

B30C 6X6 ADT 137


STEERING CONTROL UNIT

1 9
4
6 11
10
18
5
9
7
8
2

17

14

16
3

15

23

13

22
12
21

20
8

19
P003810

B30C 6X6 ADT 138


STEERING CONTROL UNIT
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 210685 1 STEERING CONTROL UNIT Includes Items 2 to 23
2 NSI 1 HOUSING
3 220152 1 SEAL, Oil
4 220609 1 PLUG
5 220610 1 O RING
6 220697 1 KIT, Seal Includes Items 7 and 8
7 NSI 1 SEAL
8 NSI 3 O RING
9 220608 2 RACE, Bearing
10 220693 1 BEARING, Needle Thrust
11 220611 1 RING, Retaining
12 220694 1 SPRING, Centering
13 NSI 1 SPOOL
14 NSI 1 SLEEVE
15 NSI 4 BALL, Check
16 NSI 1 PIN
17 NSI 1 DRIVE
18 NSI 1 PLATE, Spacer
19 220696 1 GEROTOR
20 NSI 1 CAP, End
21 NSI 2 BALL, Check
22 NSI 2 ROLL, Pin
23 220607 7 CAP, Screw

B30C 6X6 ADT 139


FOOT BRAKE VALVE

2
16

21

19

13
15 12
14 20
11
8 10

3
9
6 18

5 7
17
4

P004124

B30C 6X6 ADT 140


FOOT BRAKE VAVLE
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 210690 1 BRAKE PEDAL ASSEMBLY Includes Items 2 to 21
2 NSI 1 PEDAL, Brake
3 220147 1 VALVE KIT, Sub Assembly Includes Items 4 to 21
4 NSI 1 PLUG
5 NSI 1 SPRING
6 220624 1 PISTON
7 NSI 1 HOUSING, Piston Rear
8 NSI 2 SCREW
9 NSI 1 HOUSING, Piston Front
10 NSI 1 PISTON
11 220614 1 RETAINER, Spring
12 NSI 1 SPRING
13 NSI 1 SPRING
14 NSI 1 CAP
15 NSI 1 SCREW
16 140717 1 SEAL KIT, Control Valve Includes Items 17 to 21
17 NSI 1 O RING
18 NSI 1 O RING
19 NSI 1 O RING
20 NSI 1 O RING
21 NSI 1 COVER, Dust

B30C 6X6 ADT 141


HYDRAULIC FOOT BRAKE PEDAL

P006472

B30C 6X6 ADT 142


HYDRAULIC FOOT BRAKE PEDAL
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 181230 1 PEDAL, Bracket
2 201539 1 BOOT, Rubber
3 204685 1 SPRING
4 100078 1 SCREW, Hex. Head
5 100062 2 WASHER, Flat
6 100312 1 NUT, Nyloc

B30C 6X6 ADT 143


HYDRAULIC PUMP
9
11
7 8 13
12
1
17

6 10 18

19 20 22
21

24
23
28
5
27
26

4
3 2
16
15

14

29 25

31
30
38
37
32

33
34
35

36
P001543

B30C 6X6 ADT 144


HYDRAULIC PUMP
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 210431 1 HYDRAULIC PUMP Includes Items 2 to 38
2 223219 4 SCREW, Cap
3 223247 1 VALVE, Pilot
4 223220 1 PLUG
5 223218 3 O RING
6 100256 4 SCREW, Cap
7 223244 4 O RING
8 223234 1 PLATE, Port
9 223213 2 PIN, Double Break Off
10 223214 1 PIN, Dowel
11 223246 2 PLUG, Seal
12 223257 1 PISTON, Control
13 223258 1 GUIDE, Piston
14 223259 1 PISTON, Counter
15 223261 1 SPRING
16 223260 1 GUIDE, Piston
17 223231 1 ROTARY GROUP Includes Items 18 to 25
18 223250 1 PLATE, Distributor
19 223255 1 CIRCLIP, Internal
20 223253 1 SPRING
21 223254 1 PIN, Pressure
22 223249 1 CYLINDER
23 223252 1 BALL, Retaining
24 223251 1 PLATE, Retaining
25 223248 9 PISTON
26 223238 1 DISC, Tuning
27 223240 1 BEARING, Roller, Taper
28 223237 1 DISC
29 223235 1 PLATE, Swash
30 223241 2 BEARING, Plate, Swash
31 223236 1 SHAFT, Drive
32 223239 1 BEARING, Roller, Taper
33 223243 1 O RING
34 223233 1 HOUSING, Pump

B30C 6X6 ADT 145


HYDRAULIC PUMP
9
11
7 8 13
12
1
17

6 10 18

19 20 22
21

24
23
28
5
27
26

4
3 2
16
15

14

29 25

31
30
38
37
32

33
34
35

36
P001543

B30C 6X6 ADT 146


HYDRAULIC PUMP
ITEM PART NUMBER QTY DESCRIPTION REMARKS
36 140062 1 O RING
37 223245 1 CIRCLIP, Internal
38 223242 1 SEAL, Shaft

B30C 6X6 ADT 147


ROTATION PUMP

14
28
15

16 35
13
11
12

30
31
10

29 9
7
8

27 34
26 5
25
24 6
4 3

21

23 2
33
32 22 20
19

17

18

P004009

B30C 6X6 ADT 148


ROTATION PUMP
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 210305 1 ROTATION PUMP, RH Includes Items 2 to 35
2 NSI 4 SCREW, Socket Head
3 NSI 1 PLATE, Port
4 223214 1 PIN, Dowel
5 222290 1 O RING
6 223660 1 BEARING ,Tapered, Roller
7 223648 1 PLATE, Distribution
8 221366 1 CIRCLIP
9 222309 1 SPRING
10 NSI 1 WASHER, Thrust
11 223651 3 PIN, Pressure
12 NSI 1 CYLINDER
13 223650 1 BALL, Retaining
14 222292 9 PISTON, Complete
15 223649 1 PLATE, Retaining
16 223210 1 O RING Not Illustrated
17 223657 1 PLATE, Swash
18 222288 2 SHELL, Cradle
19 222284 1 SPRING
20 223658 1 SHAFT, Drive
21 222286 1 BEARING, Tapered, Roller
22 222289 1 SEAL, Shaft
23 NSI 1 CIRCLIP
24 NSI 1 PLUG
25 222277 1 O RING
26 NSI 1 PISTON, Control
27 222280 1 ROD, Piston
28 223219 4 SCREW, Cap
29 223218 3 O RING
30 223220 1 PLUG
31 222268 1 VALVE,Pilot
32 222281 1 HOUSING, Pump
33 NSI 1 PLUG
34 223659 1 SHIM

B30C 6X6 ADT 149


STEERING CYLINDER (LHS)

1
14

16

15

10
9
17

8
6
4
13
18

3 7
12

2 11

P003794

B30C 6X6 ADT 150


STEERING CYLINDER (LHS)
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 230305 1 STEERING CYLINDER, LHS Includes Items 2 to 18
2 140005 1 KIT, Seal Includes Items 3 to 10
3 100430 1 SPLITPIN
4 140020 1 O RING
5 140031 1 SEAL, Piston
6 140103 1 RING, Anti Extrusion
7 140150 1 O RING
8 140159 1 O RING
9 140165 1 U SEAL
10 140346 1 SEAL, Wiper
11 180507 1 ROD, Cylinder, Steering Includes Items 12 and 13
12 100333 1 NUT, Castle
13 150095 1 BEARING, Spherical
14 181993 1 BARREL, Cylinder Includes Items 15 and 16
15 150095 1 BEARING, Spherical
16 201495 2 CIRCLIP
17 161286 1 NECK BUSH
18 161317 1 PISTON

NOTE: REFER TO SECTION 8 FOR UPGRADE


FROM VIN: AEB409832YR010046

B30C 6X6 ADT 151


STEERING CYLINDER (RHS)

1
14

16

15

10
9
17

8
6
4
13
18

3 7
12

2 11

P003800

B30C 6X6 ADT 152


STEERING CYLINDER (RHS)
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 230306 1 STEERING CYLINDER, RHS Includes Items 2 to 18
2 140005 1 KIT, Seal Includes Items 3 to 10
3 100430 1 SPLITPIN
4 140020 1 O RING
5 140031 1 SEAL, Piston
6 140103 1 RING, Anti Extrusion
7 140150 1 O RING
8 140159 1 O RING
9 140165 1 U SEAL
10 140346 1 SEAL, Wiper
11 180507 1 ROD, Cylinder, Steering Includes Items 12 and 13
12 100333 1 NUT, Castle
13 150095 1 BEARING, Spherical
14 181994 1 BARREL, Steering Includes Items 15 and 16
15 150095 1 BEARING, Spherical
16 201495 2 CIRCLIP
17 161286 1 NECK BUSH
18 161317 1 PISTON

NOTE: REFER TO SECTION 8 FOR UPGRADE


FROM VIN: AEB409832YR010046

B30C 6X6 ADT 153


TIP CYLINDER

1
13

15

10
16 8

14 7
6
4
17

3 9
12

2 11

P003803

B30C 6X6 ADT 154


TIP CYLINDER
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 230304 1 TIP CYLINDER Includes Items 2 to 17
2 140010 1 KIT, Seal Includes Items 3 to 10
3 100430 1 SPLITPIN
4 140020 1 O RING
5 140031 1 SEAL, Piston
6 140103 1 RING, Anti Extrusion
7 140159 1 O RING
8 140160 1 U SEAL
9 140380 1 O RING
10 140613 1 SEAL, Wiper
11 180509 1 ROD, Cylinder Includes Item 12
12 100341 1 NUT, Castle
13 181992 1 BARREL, Tip Includes Items 14 and 15
14 150096 1 BEARING, Spherical
15 200732 2 CIRCLIP, Internal
16 161288 1 NECK BUSH
17 161312 1 PISTON

NOTE: REFER TO SECTION 8 FOR UPGRADE


FROM VIN: AEB409832YR010057

B30C 6X6 ADT 155


156
SECTION 5 PNEUMATICS

157
PNEUMATIC SYSTEM - FRONT (REVISION 00)
68 66 68 109 67
92 108
41
96 P A
E 21
38 21
30 37 43 26 106 107
13
37 104 11 3
6 83
97
4 16 2 1
63 105
42 104
5 55
105
3 75 26 58 35 59 95 8
36 55 92 26
7 35 32
44 75 44 47 1
93
1
2 1
78
21 83 98 36 99 100 101
98 99 9 2 37 92
37
45 61
75 38 79 P 64
40
9 102 45 25 74 BA
21 45 80 72
97 92 37 50
81 11
8 10 84 103
9 86
17 84 25 25 57 57
80 75 75 71 71 69
17 48 73
72 72
9 81 33 14 51
9 62
81 12 82 49 39
75
17 15 75 98
81 8 82 B 73 56 39
61
32 A
80
49
17 9 8
9 52 87 87
12
81 20 26 53
18 54 37 37
80
31
34
12
8 23 89
8
74
80 26
76
80 27 28 75
70
19 8 85
81 9 24 29 91
92
18 60
21 21 37
90
22 22 85
75

75
P007676

B30C 6X6 ADT 158


PNEUMATIC SYSTEM - FRONT (REVISION 00)
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 DC 1 COMPRESSOR
2 121231 1 CONNECTOR
3 100524 1 WASHER, Aluminium, Seal
4 120405 1 COUPLING, Swivel, Elbow
5 120407 1 COUPLING, Male, Stud
6 174086 1 PIPE, Compressor
7 201669 1 HOSE, Teflon
8 121365 5 ADAPTOR
9 100590 3 G RING
10 210212 1 VALVE, UnloDCr, Air
11 203895 1 RESERVOIR, Air
12 200318 5 MOUNTING, Band
13 NSI 1 TRANSMISSION, Diff Lock
14 241883 1 HOSE ASSEMBLY
15 203896 1 RESERVOIR, Air
16 120258 1 ELBOW
17 120399 1 PLUG
18 120166 2 VALVE, Drain
19 241853 1 HOSE ASSEMBLY
20 241001 1 HOSE ASSEMBLY
21 120355 4 CONNECTOR
22 200174 2 AIR SPRING ASSEMBLY
23 203227 1 RESERVOIR, Air
24 241854 1 HOSE ASSEMBLY
25 121364 3 ADAPTOR
26 120157 5 CONNECTOR
27 210179 1 VALVE, Leveling
28 202499 1 LEVER, Leveling Valve
29 202498 2 CONNECTING ROD ASSEMBLY
30 174124 1 BRACKET, Compressor
31 100354 1 WASHER, Copper
32 240996 1 HOSE ASSEMBLY
33 241851 1 HOSE ASSEMBLY,
34 120587 1 PLUG

B30C 6X6 ADT 159


PNEUMATIC SYSTEM - FRONT (REVISION 00)
68 66 68 109 67
92 108
41
96 P A
E 21
38 21
30 37 43 26 106 107
13
37 104 11 3
6 83
97
4 16 2 1
63 105
42 104
5 55
105
3 75 26 58 35 59 95 8
36 55 92 26
7 35 32
44 75 44 47 1
93
1
2 1
78
21 83 98 36 99 100 101
98 99 9 2 37 92
37
45 61
75 38 79 P 64
40
9 102 45 25 74 BA
21 45 80 72
97 92 37 50
81 11
8 10 84 103
9 86
17 84 25 25 57 57
80 75 75 71 71 69
17 48 73
72 72
9 81 33 14 51
9 62
81 12 82 49 39
75
17 15 75 98
81 8 82 B 73 56 39
61
32 A
80
49
17 9 8
9 52 87 87
12
81 20 26 53
18 54 37 37
80
31
34
12
8 23 89
8
74
80 26
76
80 27 28 75
70
19 8 85
81 9 24 29 91
92
18 60
21 21 37
90
22 22 85
75

75
P007676

B30C 6X6 ADT 160


PNEUMATIC SYSTEM - FRONT (REVISION 00)
ITEM PART NUMBER QTY DESCRIPTION REMARKS
36 120795 7 PLUG
37 120106 14 CONNECTOR
38 210100 2 VALVE, Solenoid
39 130029 A/R PIPE, Air Line, PVC 2m Required
40 241855 1 HOSE ASSEMBLY
41 241858 1 HOSE ASSEMBLY
42 241857 1 HOSE ASSEMBLY
43 241856 1 HOSE ASSEMBLY
44 121038 2 TEE, Run
45 241052 2 HOSE ASSEMBLY
46 DC 1 EXHAUST BRAKE
47 241859 1 HOSE ASSEMBLY
48 241861 1 HOSE ASSEMBLY
49 121362 2 CONNECTOR
50 210056 1 VALVE, Double Check
51 241863 1 HOSE ASSEMBLY
52 190857 1 VALVE, Manifold
53 241862 1 HOSE ASSEMBLY
54 241864 1 HOSE ASSEMBLY
55 100793 2 SCREW, Set Mounting Screws For Solenoid Valve
56 210101 1 VALVE, Throttle
57 121322 2 T PIECE
58 121182 1 BULKHEAD
59 121366 1 ADAPTOR
60 210483 1 VALVE, Check
61 120173 4 FITTING, Male Stud
62 210127 1 VALVE, Quick Release
63 240978 1 HOSE ASSEMBLY
64 210697 1 VALVE, Tip Lever
65 210606 1 VALVE, Quick Exhaust
66 100922 2 SCREW, Hex. Head
67 210205 1 VALVE, Park Brake
68 120150 2 CONNECTOR
69 240976 1 HOSE ASSEMBLY

B30C 6X6 ADT 161


PNEUMATIC SYSTEM - FRONT (REVISION 00)
68 66 68 109 67
92 108
41
96 P A
E 21
38 21
30 37 43 26 106 107
13
37 104 11 3
6 83
97
4 16 2 1
63 105
42 104
5 55
105
3 75 26 58 35 59 95 8
36 55 92 26
7 35 32
44 75 44 47 1
93
1
2 1
78
21 83 98 36 99 100 101
98 99 9 2 37 92
37
45 61
75 38 79 P 64
40
9 102 45 25 74 BA
21 45 80 72
97 92 37 50
81 11
8 10 84 103
9 86
17 84 25 25 57 57
80 75 75 71 71 69
17 48 73
72 72
9 81 33 14 51
9 62
81 12 82 49 39
75
17 15 75 98
81 8 82 B 73 56 39
61
32 A
80
49
17 9 8
9 52 87 87
12
81 20 26 53
18 54 37 37
80
31
34
12
8 23 89
8
74
80 26
76
80 27 28 75
70
19 8 85
81 9 24 29 91
92
18 60
21 21 37
90
22 22 85
75

75
P007676

B30C 6X6 ADT 162


PNEUMATIC SYSTEM - FRONT (REVISION 00)
ITEM PART NUMBER QTY DESCRIPTION REMARKS
71 121462 2 REDUCER
72 200851 3 SWITCH, Air Pressure
73 121181 2 BULKHEAD
74 120313 1 BULKHEAD
75 121350 10 ELBOW
76 171612 1 MOUNTING, Silencer
77 290340 1 SEAT, Cab
78 201217 1 VALVE, Push Button
79 241860 1 HOSE ASSEMBLY
80 120804 6 ELBOW
81 140370 3 O RING
82 241831 2 HOSE ASSEMBLY
83 121045 4 ADAPTOR
84 121242 2 CONNECTOR
85 121440 2 CONNECTOR
86 120998 1 REDUCER
87 120043 2 REDUCER
88 120407 1 COUPLING, Male Stud
89 241865 1 HOSE ASSEMBLY
90 241866 1 HOSE ASSEMBLY
91 241867 1 HOSE ASSEMBLY
92 174156 1 BOX, Pneumatic ALL COMPONENTS SURROUNDED BY DOTTED LINE
93 120818 1 ELBOW ARE FOUND IN THE PNEUMATIC BOX PART NO. 174156
94 120834 2 ELBOW IN THE FRONT OF CAB.
95 210129 1 VALVE, Check
96 120804 1 ELBOW 1.5m Required
97 120796 5 PLUG
98 101220 1 ADAPTOR
99 140054 1 SEAL, Plug
100 121008 1 ADAPTOR
101 201375 1 SENDER, Pressure
102 120488 1 T - BRANCH
103 204455 1 SWITCH, Pressure
104 120515 2 CONNECTOR

B30C 6X6 ADT 163


PNEUMATIC SYSTEM - FRONT (REVISION 00)
68 66 68 109 67
92 108
41
96 P A
E 21
38 21
30 37 43 26 106 107
13
37 104 11 3
6 83
97
4 16 2 1
63 105
42 104
5 55
105
3 75 26 58 35 59 95 8
36 55 92 26
7 35 32
44 75 44 47 1
93
1
2 1
78
21 83 98 36 99 100 101
98 99 9 2 37 92
37
45 61
75 38 79 P 64
40
9 102 45 25 74 BA
21 45 80 72
97 92 37 50
81 11
8 10 84 103
9 86
17 84 25 25 57 57
80 75 75 71 71 69
17 48 73
72 72
9 81 33 14 51
9 62
81 12 82 49 39
75
17 15 75 98
81 8 82 B 73 56 39
61
32 A
80
49
17 9 8
9 52 87 87
12
81 20 26 53
18 54 37 37
80
31
34
12
8 23 89
8
74
80 26
76
80 27 28 75
70
19 8 85
81 9 24 29 91
92
18 60
21 21 37
90
22 22 85
75

75
P007676

B30C 6X6 ADT 164


PNEUMATIC SYSTEM - FRONT (REVISION 00)
ITEM PART NUMBER QTY DESCRIPTION REMARKS
105 130095 A/R PIPE, Nylon 1.5m Required
106 120043 1 REDUCER
107 125008 2 CONNECTOR
108 121224 1 PLUG
109 241842 1 HOSE ASSEMBLY

B30C 6X6 ADT 165


PNEUMATIC SYSTEM - FRONT (REVISION 01)
67
92 66
41
68
22
38 21
30 37 43 26 13
37 11 3
6 83
97
4 16
68
2 1

42 69
5 55 63 96
3 75 26 58 35 59 95 8
36 55 92 26
7 35 32
44 75 44 47 1
93
1
2 1
78
21 83 98 36 99 100 101
98 99 104 2 37 92
37
45 61
75 38 79 P 64
40
9 102 45 25 74 BA
21 45 80 72
97 92 37 50 39
81 11 105
8 10 84 103
9 86
17 84 25 25 57 57
80 75 75 71 71 63
17 48 73
72 72
9 81 33 14 51
9 62
81 12 82 49 39
75
17 15 75 98
81 8 82 B 73 56 39
61
32 46 46 A
80
49
17 9 8
9 52 87 87
12
81 20 26 53
18 54 37 37
80
31
34
12
8 23 89
8
74
80 26
76
80 27 28 75
70
19 8 85
81 9 24 29 91
92
18 60
21 21 37
90
22 22 85
75

75
P007500

B30C 6X6 ADT 166


PNEUMATIC SYSTEM - FRONT (REVISION 01)
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 DC 1 COMPRESSOR Part of Engine
2 121231 1 CONNECTOR
3 100524 1 WASHER, Aluminium, Seal
4 120405 1 COUPLING, Swivel, Elbow
5 120407 1 COUPLING, Male, Stud
6 174086 1 PIPE, Compressor
7 201669 1 HOSE, Teflon
8 121365 5 ADAPTOR
9 100590 3 G RING
10 210212 1 VALVE, Air
11 203895 1 RESERVOIR, Air
12 200318 5 MOUNTING, Band
13 NSI 1 TRANSMISSION, Diff Lock
14 241883 1 HOSE ASSEMBLY
15 203896 1 RESERVOIR, Air
16 120258 1 ELBOW
17 120399 1 PLUG
18 120166 2 VALVE, Drain
19 241853 1 HOSE ASSEMBLY
20 241001 1 HOSE ASSEMBLY
21 120355 4 CONNECTOR
22 200174 2 AIR SPRING ASSEMBLY
23 203227 1 RESERVOIR, Air
24 241854 1 HOSE ASSEMBLY
25 121364 3 ADAPTOR
26 120157 5 CONNECTOR
27 210179 1 VALVE, Leveling
28 202499 1 LEVER, Leveling Valve
29 202498 2 CONNECTING ROD ASSEMBLY
30 174124 1 BRACKET, Compressor
31 100354 1 WASHER, Copper
32 240996 1 HOSE ASSEMBLY
33 241851 1 HOSE ASSEMBLY,
34 120587 1 PLUG

B30C 6X6 ADT 167


PNEUMATIC SYSTEM - FRONT (REVISION 01)
67
92 66
41
68
22
38 21
30 37 43 26 13
37 11 3
6 83
97
4 16
68
2 1

42 69
5 55 63 96
3 75 26 58 35 59 95 8
36 55 92 26
7 35 32
44 75 44 47 1
93
1
2 1
78
21 83 98 36 99 100 101
98 99 104 2 37 92
37
45 61
75 38 79 P 64
40
9 102 45 25 74 BA
21 45 80 72
97 92 37 50 39
81 11 105
8 10 84 103
9 86
17 84 25 25 57 57
80 75 75 71 71 63
17 48 73
72 72
9 81 33 14 51
9 62
81 12 82 49 39
75
17 15 75 98
81 8 82 B 73 56 39
61
32 46 46 A
80
49
17 9 8
9 52 87 87
12
81 20 26 53
18 54 37 37
80
31
34
12
8 23 89
8
74
80 26
76
80 27 28 75
70
19 8 85
81 9 24 29 91
92
18 60
21 21 37
90
22 22 85
75

75
P007500

B30C 6X6 ADT 168


PNEUMATIC SYSTEM - FRONT (REVISION 01)
ITEM PART NUMBER QTY DESCRIPTION REMARKS
36 120795 7 PLUG
37 120106 14 CONNECTOR
38 210100 2 VALVE, Solenoid
39 130029 A/R PIPE, Air Line, PVC 2m Required
40 241855 1 HOSE ASSEMBLY
41 241858 1 HOSE ASSEMBLY
42 241857 1 HOSE ASSEMBLY
43 241856 1 HOSE ASSEMBLY
44 121038 2 TEE, Run
45 241052 2 HOSE ASSEMBLY
46 DC 2 EXHAUST BRAKE Part of Engine
47 241859 1 HOSE ASSEMBLY
48 241861 1 HOSE ASSEMBLY
49 121362 2 ADAPTOR
50 210056 1 VALVE, Double Check
51 241863 1 HOSE ASSEMBLY
52 190857 1 VALVE, Manifold
53 241862 1 HOSE ASSEMBLY
54 241864 1 HOSE ASSEMBLY
55 100793 2 SCREW, Set Mounting Screws For Solenoid Valve
56 210101 1 VALVE, Throttle
57 121322 2 T PIECE
58 121182 1 BULKHEAD
59 121366 1 ADAPTOR
60 210483 1 VALVE, Check
61 120173 4 FITTING, Male Stud
62 210127 1 VALVE, Quick Release
63 240976 2 HOSE ASSEMBLY
64 210697 1 VALVE, Tip Lever
65 210606 1 VALVE, Quick Exhaust
66 121224 1 PLUG
67 210601 1 VALVE, Park Brake
68 121451 2 ADAPTER
69 120515 1 CONNECTOR

B30C 6X6 ADT 169


PNEUMATIC SYSTEM - FRONT (REVISION 01)
67
92 66
41
68
22
38 21
30 37 43 26 13
37 11 3
6 83
97
4 16
68
2 1

42 69
5 55 63 96
3 75 26 58 35 59 95 8
36 55 92 26
7 35 32
44 75 44 47 1
93
1
2 1
78
21 83 98 36 99 100 101
98 99 104 2 37 92
37
45 61
75 38 79 P 64
40
9 102 45 25 74 BA
21 45 80 72
97 92 37 50 39
81 11 105
8 10 84 103
9 86
17 84 25 25 57 57
80 75 75 71 71 63
17 48 73
72 72
9 81 33 14 51
9 62
81 12 82 49 39
75
17 15 75 98
81 8 82 B 73 56 39
61
32 46 46 A
80
49
17 9 8
9 52 87 87
12
81 20 26 53
18 54 37 37
80
31
34
12
8 23 89
8
74
80 26
76
80 27 28 75
70
19 8 85
81 9 24 29 91
92
18 60
21 21 37
90
22 22 85
75

75
P007500

B30C 6X6 ADT 170


PNEUMATIC SYSTEM - FRONT (REVISION 01)
ITEM PART NUMBER QTY DESCRIPTION REMARKS
71 121462 2 REDUCER
72 200851 3 SWITCH, Air Pressure
73 121181 2 BULKHEAD
74 120313 1 BULKHEAD
75 121350 10 ELBOW
76 171612 1 MOUNTING, Silencer
77 290340 1 SEAT, Cab
78 201217 1 VALVE, Push Button
79 241860 1 HOSE ASSEMBLY
80 120804 6 ELBOW
81 140370 3 O RING
82 241831 2 HOSE ASSEMBLY
83 121045 4 CONNECTOR
84 121242 2 CONNECTOR
85 121440 2 CONNECTOR
86 120998 1 REDUCER
87 120043 2 REDUCER
88 120407 1 COUPLING, Male Stud
89 241865 1 HOSE ASSEMBLY
90 241866 1 HOSE ASSEMBLY
91 241867 1 HOSE ASSEMBLY
92 174156 1 BOX, Pneumatic ALL COMPONENTS SURROUNDED BY DOTTED LINE
93 120818 1 ELBOW ARE FOUND IN THE PNEUMATIC BOX PART NO. 174156
94 120834 2 ELBOW IN THE FRONT OF CAB.
95 210129 1 VALVE, Check
96 130095 A/R HOSE, Nylon
97 120616 5 CONNECTOR
98 171067 1 PIPE, Air Dryer, Tank
99 120613 1 CONNECTOR
100 121008 1 ADAPTOR
101 201375 1 SENDER, Pressure
102 120488 1 TEE BRANCH
103 204455 1 SWITCH, Pressure
104 100588 1 G RING

B30C 6X6 ADT 171


PNEUMATIC SYSTEM - REAR

P004055

B30C 6X6 ADT 172


PNEUMATIC SYSTEM - REAR
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 241830 1 HOSE ASSEMBLY
2 120620 1 ADAPTOR
3 290102 1 ACTUATOR, Park Brake

B30C 6X6 ADT 173


AIR SPRING ASSEMBLY

B30C 6X6 ADT 174


AIR SPRING ASSEMBLY
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 200174 2 AIR SPRING ASSEMBLY Includes Items 2 to 6
2 100314 8 NUT, Nyloc
3 NSI 1 PLATE, Top
4 NSI 1 PLATE, Base
5 NSI 2 PLATE, Retaining
6 200238 1 BAG, Air

B30C 6X6 ADT 175


SOLENOID VALVE

B30C 6X6 ADT 176


SOLENOID VALVE
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 210100 1 SOLENOID VALVE Includes Items 2 to 16
2 NSI 1 CLIP, Retaining
3 NSI 1 PLATE, Information
4 NSI 1 WASHER
5 NSI 1 SCREW
6 NSI 1 WASHER
7 NSI 1 CONNECTOR, Electrical
8 NSI 1 PACKING, Preformed
9 NSI 1 COIL
10 NSI 1 TUBE, Coil
11 NSI 2 O RING
12 NSI 1 SPRING AND CORE
13 NSI 1 PLUG, Head, Hex
14 NSI 1 SPRING, Compression
15 NSI 1 VALVE
16 NSI 1 BODY, Valve

B30C 6X6 ADT 177


PARK BRAKE (REV 01)

1
32
31 34

22 35
21

23 33 36

3 24
20
23 38 37
38
25

26
37
19 27
18
28

4 29
17 39

5 16

6 15 40
30 2
7 14
41
8 46
42
9 14
10 43
44
11
45
12
13 P 003193

B30C 6X6 ADT 178


PARK BRAKE (REV 01)
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 210601 1 PARK BRAKE VALVE Includes Items 2 to 46
2 220143 1 KIT, Repair Includes Items Marked *
3 NSI 1 HOUSING
4 * 1 VALVE
5 * 1 O RING
6 * 1 SLEEVE
7 * 1 SPRING
8 NSI 1 VALVE
9 * 1 O RING
10 * 1 O RING
11 NSI 1 PIPE, Outlet
12 NSI 1 PLATE
13 NSI 2 SCREW
14 * 2 O RING
15 * 1 SPRING
16 * 1 O RING
17 * 1 VALVE
18 * 1 O RING
19 NSI 1 HOUSING, Spring
20 * 1 SPRING
21 NSI 1 PISTON
22 NSI 1 PISTON
23 NSI 3 WASHER
24 NSI 1 SPRING
25 NSI 1 GUIDE, Spring
26 NSI 1 NUT
27 NSI 1 STUD, Setting
28 * 1 O RING
29 NSI 1 PISTON
30 * 1 SPRING
31 NSI 2 SCREW
32 NSI 1 COVER
33 NSI 1 PLATE
34 NSI 1 KNOB

B30C 6X6 ADT 179


PARK BRAKE (REV 01)

1
32
31 34

22 35
21

23 33 36

3 24
20
23 38 37
38
25

26
37
19 27
18
28

4 29
17 39

5 16

6 15 40
30 2
7 14
41
8 46
42
9 14
10 43
44
11
45
12
13 P 003193

B30C 6X6 ADT 180


PARK BRAKE (REV 01)
ITEM PART NUMBER QTY DESCRIPTION REMARKS
36 NSI 1 LEVER
37 * 2 SPRING
38 * 2 GUIDE, Spring
39 NSI 1 COVER
40 NSI 1 GUIDE
41 NSI 1 PLATE, Mounting
42 NSI 1 SPACER
43 * 1 O RING
44 * 1 O RING
45 NSI 1 GUIDE
46 NSI 1 PISTON, Port

B30C 6X6 ADT 181


LEVELLING VALVE

1 2
3
4
15 5

6
10 22
7
8

14

13
9

11

16
21 12
17

18

20 19
P004175

B30C 6X6 ADT 182


LEVELLING VALVE
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 210179 1 LEVELLING VALVE Includes Items 2 to 22
2 NSI 1 CONNECTION
3 NSI 1 O RING
4 NSI 1 VALVE
5 NSI 1 SPRING
6 NSI 1 VALVE
7 NSI 1 INSERT ASSEMBLY
8 NSI 1 O RING
9 NSI 1 O RING
10 NSI 1 VALVE BODY ASSEMBLY
11 NSI 1 PEG, Location
12 NSI 1 HOOD, Exhaust
13 NSI 1 SLEEVE
14 NSI 1 SEAL
15 NSI 1 SHAFT
16 NSI 1 SPRING
17 NSI 1 O RING
18 NSI 1 SLIDE ASSEMBLY
19 NSI 1 WASHER
20 NSI 1 NUT
21 NSI 1 PLUG
22 NSI 1 FILTER

B30C 6X6 ADT 183


QUICK RELEASE VALVE

B30C 6X6 ADT 184


QUICK RELEASE VALVE
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 210127 1 QUICK RELEASE VALVE Includes Items 2 to 7
2 NSI 2 SCREW
3 NSI 1 COVER
4 NSI 1 VALVE, Rubber
5 NSI 1 DIAPHRAGM
6 NSI 1 SEAL
7 NSI 1 BODY, Valve

B30C 6X6 ADT 185


TWO WAY CHECK VALVE

P004121

B30C 6X6 ADT 186


TWO WAY CHECK VALVE
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 210056 1 VALVE, Two Way Check Includes Items 2 and 3
2 NSI 1 SLEEVE
3 NSI 1 SHUTTLE, Ball

B30C 6X6 ADT 187


UNLOADER VALVE WITH INTEGRAL AIR DRIER ASSEMBLY

15
14 47
13
48
49
50
51

45

52
46

53

53

52

P 004410

B30C 6X6 ADT 188


UNLOADER VALVE WITH INTEGRAL AIR DRIER ASSEMBLY
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 210212 1 UNLOADER VALVE WITH INTEGRAL AIR DRIER ASSEMBLY Includes Items 2 to 53
2 203895 1 RESERVOIR, Air
3 130095 1 PIPE ASSMBLY
4 210277 1 UNLOADER VALVE INTEGRAL AIR DRIER
5 ** 1 CIRCLIP, Internal
6 NSI 1 COVER
7 ** 1 O RING
8 ** 1 SPRING
9 NSI 1 PLUNGER
10 ** 1 O RING
11 ** 1 SPRING
12 ** 1 STOP, Rubber
13 ** 1 O RING
14 NSI 1 COVER
15 NSI 1 CIRCLIP, Internal
16 220949 1 FILTER, Air Drier
17 ** 1 O RING
18 NSI 1 CIRCLIP, Internal
19 NSI 1 COVER
20 NSI 1 SEAT, Spring
21 NSI 1 SPRING
22 ** 3 SHIM, Brass
23 NSI 1 PLUNGER
24 ** 1 O RING
25 NSI 1 ROTOR
26 NSI 1 SPACER
27 ** 1 O RING
28 NSI 1 BODY, Valve
29 NSI 1 VALVE, Unloader
30 NSI 1 COVER, Valve, Unloader
31 NSI 1 SCREW, Adjusting
32 NSI 1 SCREW, Cap
33 NSI 1 O RING
34 NSI 1 SPRING, Adjusting, Seat

B30C 6X6 ADT 189


UNLOADER VALVE WITH INTEGRAL AIR DRIER ASSEMBLY

15
14 47
13
48
49
50
51

45

52
46

53

53

52

P 004410

B30C 6X6 ADT 190


UNLOADER VALVE WITH INTEGRAL AIR DRIER ASSEMBLY
ITEM PART NUMBER QTY DESCRIPTION REMARKS
36 NSI 1 SPRING
37 * 1 CIRCLIP, Internal
38 NSI 1 SEAT, Spring
39 NSI 1 WASHER
40 * 1 DIAPHRAGM
41 NSI 1 SEAT, Spring
42 NSI 1 SPRING
43 * 1 SEAL
44 NSI 1 PLUNGER
45 220960 1 KIT, Repair, Unloader Valve Includes Items Marked *
46 220959 1 KIT, Repair, Air Drier Includes Items Marked **
47 NSI 1 SWITCH
48 NSI 1 CABLE, Switch
49 NSI 1 SWITCH
50 NSI 1 SCREW
51 NSI 1 PLATE
52 NSI * 2 CONNECTOR Part of Kit 220960
53 NSI ** 2 SEAL Part of Kit 220959

B30C 6X6 ADT 191


TIP LEVER

2
13
26

5
27

28

14

29
6 16 15
8
21
3
7 17 30
9 20
18
10
9 31
11 25

4 22

12 23
19
12
24

P004064

B30C 6X6 ADT 192


TIP LEVER
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 210697 1 TIP LEVER ASSEMBLY Includes Items 2 to 31
2 220749 1 HANDLE, Ball
3 220753 1 HANDLE
4 NSI 1 NUT
5 220750 1 BELLOW
6 NSI 1 DISC, Pressure
7 NSI 2 SCREW, Hex. Head
8 NSI 2 NUT, Hex.
9 NSI 2 RING, Retaining
10 NSI 1 PIN
11 NSI 1 PLATE, Mounting
12 NSI 8 SCREW, Hex. Head
13 NSI 1 HOUSING
14 220751 1 KIT, Seal Includes Items 15 to 20
15 NSI 2 O RING
16 NSI 2 DIAPHRAGM
17 NSI 2 O RING
18 NSI 1 O RING
19 NSI 2 O RING
20 NSI 2 O RING
21 NSI 2 GUIDE
22 NSI 2 GUIDE
23 NSI 2 SPRING
24 NSI 2 PLUG, Guide
25 NSI 1 BODY, Valve
26 220752 1 KIT, Spring Pack Includes Items 27 to 31
27 NSI 1 BUSH, Guide
28 NSI 1 STUD, Guide
29 NSI 1 SPRING
30 NSI 1 SPRING
31 NSI 1 DISC, Pressure

B30C 6X6 ADT 193


AIR THROTTLE CONTROL
21
18 26
1 12
13
16
24
22
14
2

3
23

10
19
4 20
11

25 6

17 8
19
9
15 7
25

P003029

B30C 6X6 ADT 194


AIR THROTTLE CONTROL
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 210518 1 AIR THROTTLE CONTROL Includes Items 2 to 27
2 NSI 1 COVER
3 NSI 1 LEVER, Throttle
4 NSI 1 BOOT
5 NSI 8 SCREW
6 NSI 1 PIN
7 NSI 1 PIN
8 NSI 2 BEARING, Needle
9 NSI 4 O-RING
10 NSI 1 ROD END
11 NSI 1 SCREW
12 * 1 RING, Wear
13 * 1 U-CUP
14 * 1 O-RING
15 NSI 1 BODY
16 NSI 1 PISTON
17 NSI 1 SPRING
18 * 1 SHELL
19 NSI 4 WASHER
20 NSI 1 BEARING, Needle
21 NSI 1 SPRING
22 202108 1 ROD END
23 100081 1 SCREW
24 100310 1 NUT, Nyloc
25 NSI 2 PIN
26 221285 1 KIT, Repair Includes Items marked *

B30C 6X6 ADT 195


TYRE INFLATION KIT (OPTIONAL)

3 4 5

6
7 9 10

P004864

B30C 6X6 ADT 196


TYRE INFLATION KIT (OPTIONAL)
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 260395 1 TYRE INFLATION KIT Includes Items 2 to 10
2 121024 1 T BRANCH
3 241791 1 HOSE
4 120106 1 CONNECTOR
5 121004 1 CONNECTOR
6 206069 1 GAUGE, Tyre Inflation
7 174174 1 MOUNTING, Tyre Inflation
8 100314 1 NUT, Nyloc
9 100064 1 WASHER, Flat
10 100089 1 SCREW, Hex. Head

B30C 6X6 ADT 197


AIR HORN KIT (OPTIONAL)

1
4
3

8 2

7 14
9

10 11 12 13 16 13

12

11

15
P004868

B30C 6X6 ADT 198


AIR HORN KIT (OPTIONAL)
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 260444 1 AIR HORN KIT Includes Items 2 to 16
2 210067 1 AIR HORN ASSEMBLY Includes Items 2 to 9
3 NSI 1 AIR HORN, Twin
4 NSI 1 SCREW
5 NSI 1 WASHER, Flat
6 NSI 1 WASHER, Serrated
7 NSI 1 NUT
8 NSI 1 PLATE, Mounting
9 NSI 1 STUD, Screw
10 120265 1 SOCKET
11 120339 2 FITTING, Tube
12 130093 A/R TUBING
13 120173 2 FITTING, Stud, Male
14 210100 1 VALVE, Solenoid
15 121008 1 REDUCER
16 173314 1 MOUNTING, Bracket, Solenoid

B30C 6X6 ADT 199


200
SECTION 6 ELECTRICS

201
EARTH STRAPS, LOOM PROTECT KITS AND HARNESS EARTH POINTS

EARTH STRAP (200861)

COMPONENTS WITH INSULATED AIRCON UNIT EARTH POINT


COLLECTIVE WIRING EC E4
EARTH RETURN ONTO CHASSIS
HARNESS EARTH POINTS
E1 BATTERY BOX EARTH POINT E5 FRONT CHASSIS EARTH POINT

E2 INTERNAL CAB EARTH POINT E6 REAR CHASSIS EARTH POINT

E3 INTERNAL CAB ROOF EARTH POINT

ENGINE TO CHASSIS CAB TO CHASSIS


(FRONT LEFT MOUNTING) (LEFT REAR MOUNTING)

E5 E1 E2 E3 E4 E6 E5 E4 E3 E2 E1
TRANSFER BOX TO
CHASSIS
(REAR LEFT MOUNTING)

B30C

1
70081700-B 0
P007013

B30C 6X6 ADT 202


EARTH STRAPS, LOOM PROTECT KITS AND HARNESS EARTH POINTS
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 200861 3 STRAP, Earth, Braided
2 261955 1 KIT, Loom Protect, B17 - B30 Cabs Not Illustrated (Refer Service Bulletin 2000/069)
3 261954 1 KIT, Loom Protect, Eng, Art. Not Illustrated (Refer Service Bulletin 2000/069)
4 261949 1 KIT, Loom Protect, B17 - B30, R/Chassis Not Illustrated (Refer Service Bulletin 2000/069)
5 261952 1 KIT, Loom Protect, R/Chassis, B30C

B30C 6X6 ADT 203


ELECTRICAL HARNESSES/CONNECTORS & COMPONENTS - FRONT AND REAR CHASSIS
95
94
93
92
84 82 77 80 81 91 49
64 62 61 60 57 10 68 67 26 83 41 96 97 75 26 78 79 42 42 76 45 90 48
63 4 5 59 4 1 3 2 9 16 16 25 26 40 54 55 37 43 25 40 32 33 33 39 22 46 47

35, 36, 38, 74


21
50, 89
56, 98
44
51

47
48
4 5 59 6 7 11 13 19 14 20 17 14 13 32 30 18 31 23 32 29 52 28 32 46
49
62 61 60 58 12 65 66 15 69 70 15 71 88 53 34 87 86 85 33 90
92
73 34 91
93
72
95

70081726-B 26
P007004

B30C 6X6 ADT 204


ELECTRICAL HARNESSES/CONNECTORS & COMPONENTS - FRONT AND REAR CHASSIS
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 206141 1 HARNESS, B30C.3(MKII), Rear Includes Items 2 - 7
2 206712 1 CONNECTOR, 8 way Deutsch, Female Refer this section Fig.”Electrical Connectors-Detail A”, Item 6
3 206707 1 CONNECTOR, 4 way Deutsch, Female Refer this section Fig.”Electrical Connectors-Detail A”, Item 10
4 206690 3 CONNECTOR, 3 way Deutsch, Female Refer this section Fig.”Electrical Connectors-Detail A”, Item 12
5 206704 2 CONNECTOR, 2 way Deutsch, Female Refer this section Fig.”Electrical Connectors-Detail A”, Item 14
6 201285 2 INSULATING EYE TERMINAL, 5mm (Blue)
7 201281 1 INSULATING EYE TERMINAL, 8mm (Yellow)
8 206136 1 HARNESS, B30C.3(MKII), Chassis Kit, includes Items 9 - 51
9 206140 1 HARNESS, B30C.3(MKII), Artic Kit, includes Items 10 - 20
10 206711 1 CONNECTOR, 8 way Deutsch, Male Refer this section Fig.”Electrical Connectors-Detail A”, Item 5
11 206704 1 CONNECTOR, 2 way Deutsch, Female Refer this section Fig.”Electrical Connectors-Detail A”, Item 14
12 206703 1 CONNECTOR, 2 way Deutsch, Male Refer this section Fig.”Electrical Connectors-Detail A”, Item 13
13 202916 2 CONNECTOR, M27, Female Refer this section Fig.”Electrical Connectors-Detail C”, Item 5
14 206737 2 CONNECTOR, 3 way Utilux, Female Refer this section Fig.”Electrical Connectors-Detail B”, Item 9
15 206736 2 CONNECTOR, 3 way Utilux, Male Refer this section Fig.”Electrical Connectors-Detail B”, Item 8
16 201529 2 CONNECTOR, Z4 Asco Valve, Female Refer this section Fig.”Electrical Connectors-Detail C”, Item 7
17 206778 1 CONNECTOR, 1 way Utilux, Slip On, Female Refer this section Fig.”Electrical Connectors-Detail B”, Item 16
18 206692 1 CONNECTOR, 24 way Cannon, Male Refer this section Fig.”Electrical Connectors-Detail A”, Item 3
19 201329 1 INSULATING EYE TERMINAL, 4mm (Blue)
20 201284 1 INSULATOR, Push-on Terminal
21 206138 1 HARNESS, B30C.3(MKII), Engine Includes Items 22 - 43
22 206709 1 CONNECTOR, 6 way Deutsch, Female Refer this section Fig.”Electrical Connectors-Detail A”, Item 8
23 206778 1 CONNECTOR, 1 way Utilux, Slip On, Female Refer this section Fig.”Electrical Connectors-Detail B”, Item 16
24 201282 1 INSULATING EYE TERMINAL, 6mm (Yellow)
25 206704 2 CONNECTOR, 2 way Deutsch, Female Refer this section Fig.”Electrical Connectors-Detail A”, Item 14
26 206703 2 CONNECTOR, 8 way Deutsch, Male Refer this section Fig.”Electrical Connectors-Detail A”, Item 13
27 201529 1 CONNECTOR, Z4 Asco Valve, Female Refer this section Fig.”Electrical Connectors-Detail C”, Item 7
28 206735 1 CONNECTOR, 2 way Utilux, Female Refer this section Fig.”Electrical Connectors-Detail B”, Item 13
29 206727 1 CONNECTOR, 3 way Packard, Female Refer this section Fig.”Electrical Connectors-Detail C”, Item 4
30 206878 1 CONNECTOR, 32 way Cannon, Female Refer this section Fig.”Electrical Connectors-Detail A”, Item 2
31 206706 1 CONNECTOR, 4 way Deutsch, Male Refer this section Fig.”Electrical Connectors-Detail A”, Item 9
32 201329 4 INSULATING EYE TERMINAL, 4mm (Blue)
33 201285 1 INSULATING EYE TERMINAL, 5mm (Blue)
34 NSI 1 INSULATING EYE TERMINAL, 8mm (Blue)

B30C 6X6 ADT 205


ELECTRICAL HARNESSES & COMPONENTS - FRONT AND REAR CHASSIS
95
94
93
92
84 82 77 80 81 91 49
64 62 61 60 57 10 68 67 26 83 41 96 97 75 26 78 79 42 42 76 45 90 48
63 4 5 59 4 1 3 2 9 16 16 25 26 40 54 55 37 43 25 40 32 33 33 39 22 46 47

35, 36, 38, 74


21
50, 89
56, 98
44
51

47
48
4 5 59 6 7 11 13 19 14 20 17 14 13 32 30 18 31 23 32 29 52 28 32 46
49
62 61 60 58 12 65 66 15 69 70 15 71 88 53 34 87 86 85 33 90
92
73 34 91
93
72
95

70081726-B 26
P007004

B30C 6X6 ADT 206


ELECTRICAL HARNESSES/CONNECTORS & COMPONENTS - FRONT AND REAR CHASSIS
ITEM PART NUMBER QTY DESCRIPTION REMARKS
36 206705 1 CONNECTOR, 3 way Deutsch, Male Refer this section Fig.”Electrical Connectors-Detail A”, Item 11
37 204742 1 INSULATED 4mm FEMALE BULLET
38 NSI 1 RUBBER GLAND, 3 way in
39 202916 1 CONNECTOR, M27, Female Refer this section Fig.”Electrical Connectors-Detail C”, Item 5
40 201282 2 INSULATING EYE TERMINAL, 6mm (Yellow)
41 201283 1 INSULATING EYE TERMINAL, 12mm (Blue)
42 201281 2 INSULATING EYE TERMINAL, 8mm (Yellow)
43 NSI 1 INSULATING EYE TERMINAL, 10mm (Yellow)
44 206776 1 HARNESS, B30C.3(MKII), Headlight Includes Items 45 - 51
45 206708 1 CONNECTOR, 6 way Deutsch, Male Refer this section Fig.”Electrical Connectors-Detail A”, Item 7
46 206735 2 CONNECTOR, 2 way Utilux, Female Refer this section Fig.”Electrical Connectors-Detail B”, Item 13
47 206734 2 CONNECTOR, 2 way Utilux, Male Refer this section Fig.”Electrical Connectors-Detail B”, Item 12
48 206777 4 CONNECTOR, 3 way Utilux, Female Refer this section Fig.”Electrical Connectors-Detail B”, Item 17
49 206778 4 CONNECTOR, 1 way Utilux, Slip On, Female Refer this section Fig.”Electrical Connectors-Detail B”, Item 916
50 201329 1 INSULATING EYE TERMINAL, 4mm (Blue)
51 201281 1 INSULATING EYE TERMINAL, 8mm (Yellow)
52 206139 1 HARNESS, B30C.3 (MKII), Cold Start Includes Items 53 - 56
53 206707 1 CONNECTOR, 4 way Deutsch, Female Refer this section Fig.”Electrical Connectors-Detail A”, Item 10
54 202916 1 CONNECTOR, M27, Female Refer this section Fig.”Electrical Connectors-Detail C”, Item 5
55 202557 1 CONNECTOR, M24, Female Refer this section Fig.”Electrical Connectors-Detail C”, Item 6
56 201285 1 INSULATING EYE TERMINAL, 5mm (Blue)
57 206078 1 SWITCH, Coil Spring Limit (Bin Up) Refer Schematic Page 70081711-B, item 1
58 204009 1 ALARM, Back-up, Preco 112 DB Refer Schematic Page 70081714-B, item 3
59 203445 2 LIGHT, Reverse Floodlight Refer Schematic Page 70081714-B, item 1
60 202933 2 BULB, 24V 70W Refer Schematic Page 70081714-B, item 2
61 204309 2 LAMP, Amber, Rear Indicator Refer Schematic Page 70081705-B, Item 1
62 204308 2 LAMP, Red, Brake Refer Schematic Page 70081706-B, Item 1
63 200370 1 LIGHT, Number Plate Refer Schematic Page 70081706-B, Item 2
64 202936 1 BULB, Festoon, 24V 5W (Number Plate Light) Refer Schematic Page 70081706-B, Item 3
65 202536 1 SWITCH, Inter Axle Diff. Lock Refer Schematic Page 70081702-B, Item 4
66 202546 1 SWITCH, Temp. 120 Deg (Hydraulic Oil Temperature Sender) Refer Schematic Page 70081702-B, Item 9
67 205405 1 SWITCH, Hydr, NC, 110 Bar (Low Accumulator Pressure Switch) Refer Schematic Page 70081702-B, Item 7
68 204056 1 SWITCH, Hydr, NC, 5 Bar (Emergency Steering) Refer Schematic Page 70081702-B, Item 8
69 200694 1 UNIT, Oil Temp Sender 6 - 24V (Transmission Temperature) Refer Schematic Page 70081703-B, Item 3

B30C 6X6 ADT 207


ELECTRICAL HARNESSES/CONNECTORS & COMPONENTS - FRONT AND REAR CHASSIS
95
94
93
92
84 82 77 80 81 91 49
64 62 61 60 57 10 68 67 26 83 41 96 97 75 26 78 79 42 42 76 45 90 48
63 4 5 59 4 1 3 2 9 16 16 25 26 40 54 55 37 43 25 40 32 33 33 39 22 46 47

35, 36, 38, 74


21
50, 89
56, 98
44
51

47
48
4 5 59 6 7 11 13 19 14 20 17 14 13 32 30 18 31 23 32 29 52 28 32 46
49
62 61 60 58 12 65 66 15 69 70 15 71 88 53 34 87 86 85 33 90
92
73 34 91
93
72
95

70081726-B 26
P007004

B30C 6X6 ADT 208


ELECTRICAL HARNESSES/CONNECTORS & COMPONENTS - FRONT AND REAR CHASSIS
ITEM PART NUMBER QTY DESCRIPTION REMARKS
71 ZF200036 1 SWITCH, Kick Down Refer Schematic Page 70081711-B, Item 3
72 DC220786 1 ALTERNATOR, K1 - 28V10/30A Refer Schematic Page 70081701-B, Item 12
73 200725 1 SENDER, Tubular, 498 long, Fuel Refer Schematic Page 70081703-B, Item 1
74 203319 1 SWITCH, Cooling Water Level Refer Schematic Page 70081714-B, Item 8
75 203903 1 SOLENOID, Compressor, Seltec TM16 Refer Schematic Page 70081707-B, Item 18
76 NSI 1 PURGING UNIT
77 203695 1 FAN, 14” Electric, Hayden (Hydraulic Oil Cooler Fan) Refer Schematic Page 70081714-B, Item 6
78 205259 1 CIRCUIT BREAKER, 60A Refer Schematic Page 70081701-B, Item 2
79 203830 1 CIRCUIT BREAKER, 20A Refer Schematic Page 70081701-B, Item 1
80 202537 1 SOLENOID, Continuous Duty (Ignition Solenoid) Refer Schematic Page 70081701-B, Item 4
81 202537 1 SOLENOID, Continuous Duty (Start Solenoid) Refer Schematic Page 70081701-B, Item 4
82 DC220723 1 START MOTOR, KB24V6, 6KW/40 Refer Schematic Page 70081701-B, Item 9
83 221421 1 COIL, Directional Control, 24V Refer Schematic Page 70081701-B, Item 10
84 204549 1 THERMOSTAT, Fan Controller, 140F Refer Schematic Page 70081714-B, Item 7
85 DC220680 1 SENDER, Water Temp, Unit/400 Refer Schematic Page 70081703-B, Item 4
86 204485 1 SOLENOID, Synchro Start (Engine Kill) Refer Schematic Page 70081701-B, Item 14
87 DC220652 1 SENDER, Engine Oil Pressure M14 Refer Schematic Page 70081703-B, Item 5
88 204455 1 SWITCH, Low Pressure, 4 - 7 Psi Refer Schematic Page 70081714-B, Item 5
89 200448 1 ELECTRIC HORN, 24V; 335 HZ; 2.5A Refer Schematic Page 70081705-B, Item 7
90 203444 2 LIGHT, Front Indicator Refer Schematic Page 70081705-B, Item 4
91 204710 2 BULB, Heavy Duty, 24V 22W (Indicator Light) Refer Schematic Page 70081705-B, Item 3
92 202573 4 HEADLAMP, Square, MKII Refer Schematic Page 70081704-B, Item 5
93 202934 4 BULB, 24V (Headlamp) Refer Schematic Page 70081704-B, Item 6
94 200200 4 BULB, 24V 2W (Parklight) Refer Schematic Page 70081704-B, Item 3
95 202572 4 HOLDER, Bulb (Parklight) Refer Schematic Page 70081704-B, Item 4
96 DC220447 1 VALVE, Magnetic, Cold Start Refer Schematic Page 70081709-B, Item 13
97 DC220800 1 SWITCH, Temp Sensor, Cold Start Refer Schematic Page 70081709-B, Item 12
98 DC221284 1 ROD, Heater Plug Refer Schematic Page 70081709-B, Item 11

B30C 6X6 ADT 209


ELECTRICAL HARNESSES/CONNECTORS & COMPONENTS - CAB
60
(LEFT SPEAKER) 70 62 64 63 61 27
UNPREPARED WIRE 35 42 14 34 33 14 26 1

11, 28, 44, 71,


73, 74, 75, 76

29, 63
13 9
13 27, 60, 43
14, 54 31, 32
40, 41, 67, 19, 20, 23, 58
68, 69 4, 5
26, 57
23, 30, 53
24
12, 13, 14
25
4, 5
14, 56
43, 53
14, 55
78, 6
19, 20
37
7, 8 10, 50, 51

36

(RIGHT SPEAKER) 38 65 70 9 18 16 15 14 11 10 14 2 3 19 21
UNPREPARED WIRE
39 66 42 49 17 46 45 44 52 20 22
48 47 77 70081727-B 27
P007008

B30C 6X6 ADT 210


ELECTRICAL HARNESSES/CONNECTORS & COMPONENTS - CAB
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 206137 1 HARNESS, B30C.3, Cab and Distribution Box Includes Items 2 - 34
2 206712 1 CONNECTOR, 8 way Deutsch, Female Refer this section Fig.”Electrical Connectors-Detail B”, Item 6
3 206707 1 CONNECTOR, 4 way Deutsch, Female Refer this section Fig.”Electrical Connectors-Detail A”, Item 10
4 206735 3 CONNECTOR, 2 way Utilux, Female Refer this section Fig.”Electrical Connectors-Detail B”, Item 13
5 206734 3 CONNECTOR, 2 way Utilux, Male Refer this section Fig.”Electrical Connectors-Detail B”, Item 12
6 206733 1 CONNECTOR, 1 way Utilux, Female Refer this section Fig.”Electrical Connectors-Detail C”, Item 10
7 206737 1 CONNECTOR, 3 way Utilux, Female Refer this section Fig.”Electrical Connectors-Detail B”, Item 9
8 206736 1 CONNECTOR, 3 way Utilux, Male Refer this section Fig.”Electrical Connectors-Detail B”, Item 8
9 201281 5 INSULATING EYE TERMINAL, 8mm (Yellow)
10 201529 2 CONNECTOR, Z4 Asco Valve, Female Refer this section Fig.”Electrical Connectors-Detail C”, Item 7
11 201312 3 SOCKET, Relay, Hella
12 206730 6 CONNECTOR, 8 way SWF, Female Refer this section Fig.”Electrical Connectors-Detail B”, Item 14
13 206731 22 CONNECTOR, 2 way SWF, Female Refer this section Fig.”Electrical Connectors-Detail B”, Item 15
14 206778 25 CONNECTOR, 1 way Utilux, Slip On, Female Refer this section Fig.”Electrical Connectors-Detail B”, Item 16
15 206729 1 CONNECTOR, 6 way Packard, Female Refer this section Fig.”Electrical Connectors-Detail C”, Item 8
16 NSI 1 TERMINALS, Bootlace (Blue)
17 NSI 1 TERMINALS, Bootlace (Yellow)
18 203343 1 CONNECTOR, Amp, 25 way, Female Refer this section Fig.”Electrical Connectors-Detail C”, Item 1
19 206739 3 CONNECTOR, 4 way Utilux, Female Refer this section Fig.”Electrical Connectors-Detail B”, Item 11
20 206738 3 CONNECTOR, 4 way Utilux, Male Refer this section Fig.”Electrical Connectors-Detail B”, Item 10
21 206741 1 CONNECTOR, 6 way Utilux, Female Refer this section Fig.”Electrical Connectors-Detail B”, Item 3
22 206740 1 CONNECTOR, 6 way Utilux, Male Refer this section Fig.”Electrical Connectors-Detail B”, Item 2
23 201329 5 INSULATING EYE TERMINAL, 4mm (Blue)
24 206879 1 CONNECTOR, 32 way Cannon, Female Refer this section Fig.”Electrical Connectors-Detail A”, Item 1
25 206882 1 CONNECTOR, 24 way Cannon, Male Refer this section Fig.”Electrical Connectors-Detail A”, Item 4
26 206724 2 CONNECTOR, 8 way Espa, Female Refer this section Fig.”Electrical Connectors-Detail B”, Item 5
27 206722 2 CONNECTOR, 4 way Espa, Female Refer this section Fig.”Electrical Connectors-Detail B”, Item 7
28 201285 5 INSULATING EYE TERMINAL, 5mm (Blue)
29 206725 1 CONNECTOR, 4 way, PAD 10, Male Refer this section Fig.”Electrical Connectors-Detail C”, Item 3
30 NSI 1 INSULATING EYE TERMINAL, 6mm (Blue)
31 ZF200040 1 CONNECTOR, Amp, 22 way Refer this section Fig.”Electrical Connectors-Detail B”, Item 1
32 NSI 1 CONNECTOR, Amp, 4 way
33 206709 1 CONNECTOR, 6 way Deutsch, Female Refer this section Fig.”Electrical Connectors-Detail A”, Item 8
34 206697 1 CONNECTOR, Amp, 17 way, Female Refer this section Fig.”Electrical Connectors-Detail C”, Item 2

B30C 6X6 ADT 211


ELECTRICAL HARNESSES/CONNECTORS & COMPONENTS - CAB
60
(LEFT SPEAKER) 70 62 64 63 61 27
UNPREPARED WIRE 35 42 14 34 33 14 26 1

11, 28, 44, 71,


73, 74, 75, 76

29, 63
13 9
13 27, 60, 43
14, 54 31, 32
40, 41, 67, 19, 20, 23, 58
68, 69 4, 5
26, 57
23, 30, 53
24
12, 13, 14
25
4, 5
14, 56
43, 53
14, 55
78, 6
19, 20
37
7, 8 10, 50, 51

36

(RIGHT SPEAKER) 38 65 70 9 18 16 15 14 11 10 14 2 3 19 21
UNPREPARED WIRE
39 66 42 49 17 46 45 44 52 20 22
48 47 77 70081727-B 27
P007008

B30C 6X6 ADT 212


ELECTRICAL HARNESSES/CONNECTORS & COMPONENTS - CAB
ITEM PART NUMBER QTY DESCRIPTION REMARKS
36 206711 1 CONNECTOR, 8 way Deutsch, Male Refer this section Fig.”Electrical Connectors-Detail B”, Item 5
37 206706 1 CONNECTOR, 4 way Deutsch, Male Refer this section Fig.”Electrical Connectors-Detail A”, Item 9
38 206741 1 CONNECTOR, 6 way Utilux, Female Refer this section Fig.”Electrical Connectors-Detail B”, Item 3
39 206740 1 CONNECTOR, 6 way Utilux, Female Refer this section Fig.”Electrical Connectors-Detail B”, Item 2
40 206735 1 CONNECTOR, 2 way Utilux, Female Refer this section Fig.”Electrical Connectors-Detail B”, Item 13
41 206734 1 CONNECTOR, 2 way Utilux, Male Refer this section Fig.”Electrical Connectors-Detail B”, Item 12
42 206709 2 CONNECTOR, 6 way Deutsch, Female Refer this section Fig.”Electrical Connectors-Detail A”, Item 8
43 201937 1 WASHER BOTTLE AND PUMP , Windscreen Washer Refer Schematic Page 70081708-B, Item 2
44 201311 2 RELAY, Change Over, 24V Refer Schematic Page 70081711-B, Item 3
45 202729 1 LIGHTER, Cigarette, 12V Refer Schematic Page 70081709-B, Item 9
46 206258 1 SWITCH, Ignition (Deere) Refer Schematic Page 70081701-B, Item 20
47 224139 1 KEY, Ignition (Deere) Refer Schematic Page 70081701-B, Item 16
48 200706 1 SWITCH, Press Button, Starter Refer Schematic Page 70081701-B, Item 13
49 260339 1 KIT, MFA 10, 30C 6 X 6 Refer Schematic Page 70081703-B, Item 6
50 210100 1 VALVE, Asco Solenoid (Air Horn)(Optional Only) Refer Schematic Page 70081705-B, Item 6
51 206400 1 DIODE BLOCK Refer Schematic Page 70081706-B, Item 6
52 204664 1 SWITCH, Electric Mirror Control Refer Schematic Page 70081713-B, Item 7
53 201375 1 SENDER, Low Oil Pressure, 0 - 10 Bar Refer Schematic Page 70081702-B, Item 2
54 200851 1 SWITCH, Low Air Pressure Refer Schematic Page 70081702-B, Item 3
55 200851 1 SWITCH, Low Air Pressure (Park Brake Switch) Refer Schematic Page 70081702-B, Item 3
56 200851 1 SWITCH, Low Air Pressure (Transmission Park Brake Switch) Refer Schematic Page 70081702-B, Item 3
57 203257 1 SWITCH, Steering Column Indicator Refer Schematic Page 70081705-B, Item 5
58 204054 1 ANNUNCIATOR, Double Red, LED (General Warning Light) Refer Schematic Page 70081702-B, Item 6
59 201471 1 WIPER MOTOR, 24V Refer Schematic Page 70081708-B, Item 1
60 262168 1 KIT, Control Box, Cold Start Refer Schematic Page 70081709-B, Item 10
61 203571 1 BUZZER, 12 - 24V, Black Refer Schematic Page 70081702-B, Item 2
62 203571 1 BUZZER, 12 - 24V, Black (Over Rev Beeper) Refer Schematic Page 70081706-B, Item 7
63 206282 1 E-MODULE (Battery Balancer) Refer Schematic Page 70081710-B, Item1
64 206199 1 E-MODULE, Interface Unit, MkII Refer Schematic Page 70081702-B, Item 5
65 201222 1 LIGHT, Interior Refer Schematic Page 70081708-B, Item 3
66 202930 1 BULB, Festoon 18W 24V Refer Schematic Page 70081708-B, Item 4
67 204127 1 LIGHT, Flashing Beacon, 24V (Optional) Refer Schematic Page 70081709-B, Item 1
68 204124 1 PIPE, Flashing Beacon Refer Schematic Page 70081709-B, Item 2
69 206398 1 BULB, 24V 70W Refer Schematic Page 70081709-B, Item 3

B30C 6X6 ADT 213


ELECTRICAL HARNESSES/CONNECTORS & COMPONENTS - CAB
60
(LEFT SPEAKER) 70 62 64 63 61 27
UNPREPARED WIRE 35 42 14 34 33 14 26 1

11, 28, 44, 71,


73, 74, 75, 76

29, 63
13 9
13 27, 60, 43
14, 54 31, 32
40, 41, 67, 19, 20, 23, 58
68, 69 4, 5
26, 57
23, 30, 53
24
12, 13, 14
25
4, 5
14, 56
43, 53
14, 55
78, 6
19, 20
37
7, 8 10, 50, 51

36

(RIGHT SPEAKER) 38 65 70 9 18 16 15 14 11 10 14 2 3 19 21
UNPREPARED WIRE
39 66 42 49 17 46 45 44 52 20 22
48 47 77 70081727-B 27
P007008

B30C 6X6 ADT 214


ELECTRICAL HARNESSES/CONNECTORS & COMPONENTS - CAB
ITEM PART NUMBER QTY DESCRIPTION REMARKS
71 200583 1 UNIT, Flasher, 24V Refer Schematic Page 70081705-B, Item 8
72 201467 2 CIRCUIT BREAKER, 5A Refer Schematic Page 70081701-B, Item 17
73 201468 4 CIRCUIT BREAKER, 15A Refer Schematic Page 70081701-B, Item 18
74 203830 1 CIRCUIT BREAKER, 20A Refer Schematic Page 70081701-B, Item 1
75 201469 1 CIRCUIT BREAKER, 30A Refer Schematic Page 70081701-B, Item 19
76 205259 1 CIRCUIT BREAKER, 60A Refer Schematic Page 70081701-B, Item 2
77 201357 3 DIODE, Ins 400 3A @ 50V Max Refer Schematic Page 70081706-B, Item 5
78 204933 1 BULB, Air Con Light, 24V 3W Refer Schematic Page 70081707-B, Item 12

B30C 6X6 ADT 215


STARTING AND CHARGING CIRCUIT
1

WH 2.5 WH 2.5 P01/ T GY/BL 1.5 6 2

12V CIRCUIT BREAKER CB10 - 20A

ACC

IGN
ST
20

0
GN 6.0 GN 4.0 P01/ P GN 4.0
P01/A
MAIN CIRCUIT CB1 60A
P01/B BAT GND
BREAKER 2 P01/C
RD 6.0

P01/D BK 1.5 E2

GN 6.0
GN 6.0

GN 1.5

IGNITION SOLENOID
P01/E RD/BK 1.5 16 IGNITION SWITCH
P01/H BK/WH 2.5
P01/ I
3 P01/ J WH 2.5 A 10 12V TO BATTERY BALANCER

RD/BK 1.5
RD 6.0

YL/RD 1.5
BK/ WH 2.5
CB2-5A

GY/RD 1.5
CONT
B

STARTER BUTTON
GN 1.5 12 TRANSMISSION B+

GN 1.5 C 3 MFA 10 B+

GN 2.5
RD 50.0

17 D

GY/RD 1.5

YL/RD 1.5
BL 2.5 6 STOP LIGHTS
CB3-15A
BATTERY 12V

BL 2.5 E 5 HAZARDS & PARK LIGHTS


4
13 18 BL 2.5 F 10 24V TO BATTERY BALANCER

CB4-15A WH/BK 1.5 G 4 HEADLIGHTS SWITCH


BK/WH 2.5
SOLENOID

WH/BK 1.5 H 4 HEADLIGHTS SUPPLY"30"


STARTER

14
CONT

RD 4.0
6 5 P H CB5-15A RD1.5 I 11 BIN UP & LOW COOLANT RELAYS

TO TACHOMETER & OVER REV WARNING

RD 2.5
RD1.5 J 6 OVERREV WARNING
MFA10, INTERFACE & WARNING LIGHTS,
RD 2.5 K 2

TO CHARGE LIGHT & HOURMETER


TO COLD START MODULE YL/RD 1.5
PK BRAKE SOL & RELAY, ENGINE BAY 24V

RD 4.0
BATTERY 12V

INT LIGHT ,BEACON LIGHT


E1 10, 11 CB6- 30A RD 2.5 L 8
IDL & WIPER/ WASH
ENGINE
BK/WH 2.5

BK/WH 2.5

BK/WH 1.5

HYD CUT RD 4.0 M 7 AIRCON / BLOWER

BLACK/WHITE 2.5

BK/WH 2.5
P26/ C
P26/ B

P26/ A
SOLENOID KILL RD 2.5 N 9 COLD START MODULE & GLOW PLUG
SOLENOID

RD 4.0
CB7-15A 19 WH/RD 1.5 O 14 REVERSE RELAY "30"
2
1

BK/WH 2.5

RD 2.5 P 5 DIRECTION INDICATORS

BK 2.5
E1 NEUTRAL START
GN/BK 1.5 Q 5 HORN

RD 4.0
9 RELAY E1
7 CB8- 5A 18
GN 10.0
RD 1.5 R 12 TRANSMISSION

7
BK/GN 1.5
0

RD 4.0
BN/RD

PL/GN

17

BK 1.5
D+ W RD 2.5 S 13 ELECTRIC MIRRORS, REAR CHASSIS SPARE
1

CB9- 20A BATTERY BALANCER IGN "ON"


B+ A RD 1.5 T 8 SPARE
M RD 1.5 U 8 SPARE
38 7 8 1 2 3 4 15 5
8 70081701-B 1
E1 11 9 9 3 2 12 2 E2 14
ISOLATOR SWITCH STARTER ALTERNATOR P007014
12 1

B30C 6X6 ADT 216


STARTING AND CHARGING CIRCUIT
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 203830 2 CIRCUIT BREAKER, 20A Refer Sheet 70081726-B, Item 79 & 70081727-B, Item 74
2 205259 1 CIRCUIT BREAKER, 60A Refer Sheet 70081726-B, Item 78 & 70081727-B, Item 76
3 190756 1 BATTERY CABLE, Positive, 1360mm/50mm Refer this section Fig.”Battery Clamps and Cables”, Item 33
4 202537 2 SOLENOID, Continuous Duty Refer Sheet 70081726-B, Item 80 and 81
5 200865 2 BATTERY, 12V Refer this section Fig.”Battery Clamps and Cables”, Item 26
6 190757 1 BATTERY CABLE, Negative, 250mm/50mm Link Refer this section Fig.”Battery Clamps and Cables”, Item 31
7 190785 1 BATTERY CABLE, Negative, 300mm/50mm
8 205174 1 BATTERY DISCONNECT, W/Faceplate Refer this section Fig.”Battery Clamps and Cables”, Item 15
9 DC220723 1 START MOTOR, KB24V6, 6KW/40 Refer Sheet 70081726-B, Item 82
10 221421 1 COIL, Directional Control, 24V (Accumulator Cut Out Solenoid) Refer Sheet 70081726-B, Item 83
11 221420 1 VALVE, Directional Control, 24V (Accumulator Cut Out Solenoid)
12 DC220786 1 ALTERNATOR, KI-28V10/30A Refer Sheet 70081726-B, Item 72
13 200706 1 SWITCH,Press Button, Starter Refer Sheet 70081727-B, Item 49
14 204485 1 SOLENOID, Synchro Start (Engine Kill) Refer Sheet 70081726-B, Item 86
15 201311 1 RELAY, Change Over, 24V(Neutral Start Relay) Refer this section Fig.”Circuit Breaker Box”, Item 7
16 224139 1 KEY, Ignition (Deere) Refer Sheet 70081727-B, Item 47
17 201467 2 CIRCUIT BREAKER, 5A Refer Sheet 70081727-B, Item 76
18 201468 4 CIRCUIT BREAKER,15A Refer Sheet 70081727-B, Item 72
19 201469 1 CIRCUIT BREAKER, 30A Refer Sheet 70081727-B, Item 73
20 206258 1 SWITCH, Ignition (Deere) Refer Sheet 70081727-B, Item 46

B30C 6X6 ADT 217


WARNING LIGHTS CIRCUIT

13 RD 1.5
11 12 RD 1.5
RD 1.5 6 9
13 14 RD 1.5
15 12

TRANSMISSION
FUNCTION RELAY
+

RD 1.5

RD/YL
Hobbs P

FROM BIN UP
N
QUARTZ R
D
+ -
P
_ 00000 1
I

OR/BK 1.5
10 DO INTER PARK
HOURS
NOT CHARGE BIN EX. COLD
AXLE LOCK BRAKE

ZF
SHIFT UP BRAKE START
GY 1.5 (IDL)
YL/RD 1.5 LIGHT LIGHT
PL 1.5 E2
BK 1.5
GY/GN 1.5
PK 1.5
YL/RD 1.5 PK/BK 1.5 PK/BK 1.5 PK/BK 1.5 PK/BK 1.5 PK/BK 1.5 PK/BK 1.5

1 ! PK/BK 1.5

P02/K
B LOW HYD COOL EMER. BRAKE ALL WARNING LIGHTS ARE 10, 11, 12
AIR TEMP LEV STEER PART OF MFA 10 CLUSTER
BEEPER ACC UNITS:

BK/WH 1.5
CLUSTER 1: 203312 HYDRAULIC OIL
6
OR/BN 1.5 9

RD/GY 1.5
1 GY/BL1.5 TO IGNITION SWITCH WH/BL 1.5 CLUSTER 2: 203311 TEMPERATURE
2 RD/WH 1.5
BULB: 200215
3 16 BL/RD 1.5 TO MFA10 PIN 4
t
LOW COOLANT
LEVEL RELAY
P02/ M RD/WH 1.5
87a WH/BL 1.5 P15/15 15 16 P15/16 RD/WH 1.5
30 P15/6 6 8 P15/ 8 OR/BN 1.5
E2 87 INTERFACE EMERGENCY
P15/14 14 UNIT MK 2 13 P15/13 RD/GY 1.5 STEERING 8
86 85 P15/ 7 7 1 P15/ 1
P15/ 5 5 2 P15/ 2 P
P15/ 3 3
P15/12 12 17 P15/17 P02/ G OR/BN 1.5
P15/ 10 10 11 P15/11 PK/BK 1.5 E2
BL/WH 1.5

1 P15/4 4 9 P15/ 9 BK 1.5


RD 2.5

ACCUMULATOR

RD/GY 1.5

PK/BK 1.5
E2 PRESSURE
GY/GN 1.5
PK 1.5

P
5
P01/ F

P37/ 1 RD 1.5 P02/ H RD/GY 1.5


E2
6
GN 1.5

RD 1.5

RD 2.5

RD 1.5
RD 1.5
PL/GN 1.5
YL/RD 1.5

P23/ 1

PK/BK 1.5 P23/ 4


ZF PARK
LOW PARK BRAKE DIFF 7

OR 1.5
AIR BRAKE SWITCH LOCK

P
P

N
P

RD 1.5

RD 2.5
BK 1.5

BK 1.5
BK 1.5

ANNUNCIATOR
17 18 2 4 11 10 4 9 K GENERAL WARNING 70081702-B 2
E2 3 E2 3 3 E2 P007678
14 14 1 1 11 12 3 1

B30C 6X6 ADT 218


WARNING LIGHTS CIRCUIT
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 201311 1 RELAY, Change Over, 24V (Low Coolant Level) Refer this section Fig.”Circuit Breaker Box”, Item 7
2 203571 1 BUZZER, 12 - 24V, Black Refer Sheet 70081727-B, Item 61
3 200851 3 SWITCH, Low Air Pressure Refer Sheet 70081727-B, Item 53, 54, 56
4 202536 1 SWITCH, Inter Axle Diff. Lock Refer Sheet 70081726-B, Item 65
5 206199 1 E-MODULE, Interface Unit, MkII Refer Sheet 70081727-B, Item 64
6 204054 1 ANNUNCIATOR, Double Red, LED (General Warning Light) Refer Sheet 70081727-B, Item 58
7 205405 1 SWITCH, Hydr, NC, 110 Bar (Low Accumulator Pressure Switch) Refer Sheet 70081726-B, Item 67
8 204056 1 SWITCH, Hydr, NC, 5 Bar (Emergency Steering) Refer Sheet 70081726-B, Item 68
9 202546 1 SWITCH, Temp. 120 Deg (Hydraulic Oil Temperature Sender) Refer Sheet 70081726-B, Item 66
10 203312 1 MFA10, Warning Light, Cluster 1 Refer Sheet 70081627-B, Item 2
11 203311 1 MFA10, Warning Light, Cluster 2 Refer Sheet 70081627-B, Item 5
12 200215 12 BULB, Wedge, 24V 2.1W Refer this section Fig.”Center Console”, Item 6
13 201864 GUAGE, Hour meter, Hobbs Refer this section Fig.”Center Console”, Item 8

B30C 6X6 ADT 219


MFA 10 CIRCUIT

CONNECTOR
DIAGNOSTIC
12 1 4 2 11 11 1 2 6
YL 1.5 P17/ 2 TxD
19 1 20 9 21 36 C OR 1.5 P17/ 1 RxD 16 22
GN 1.5 P17/ 4 +24v

MFA10
BK 1.5 P17/ 3 - neg

TACHO

IGN
IGN
IGN
BAT
TRANS SPEEDO SIG.

LIGHTS
P37/ 2

GN 1.5
RD 1.5
RD 1.5
RD 1.5
FUEL SENDER (498mm)
E2
G
GY 1.5 P01/ d BL/RD 1.5 SWITCHING OUT 2 INTERFACE UNIT

Q PL/BL 1.5 SWITCHING OUT1


1
1

BL 1.5
WH 1.5
GY 1.5

GY\RD 1.5
GY\RD 1.5
AIR PRESSURE SENDER (0- 10 bar) 2
3
4
G GY1.5 5
6
GY1.5 7
8
9
P
GN 1.5 10
W 11
12 6, 7
BN/WH 1.5

13

PL/WH 1.5
14

P14
15
16
17

TRANSMISSION 2 18
19
TEMPERATURE GY\RD 1.5 20
21
SENDER (50°C - 150°C) WH 1.5 22
23
G 24
+ - TRIP
GN/WH 1.5 P02/ L GN/WH 1.5 25

BK 1.5
BK 1.5
BK 1.5
t AUSGANG
P01/ M
P01/ K

W
MFA 10 MASTER INSTRUMENT
E2
9
BN/WH 1.5

PL/WH 1.5

8
EINGANG AUSGANG EINGANG AUSGANG
3
G
W

11
W
P
t

5
Km/h RPM
COOLANT TEMPERATURE ENGINE OIL PRESSURE 10 Mph
(40°C - 120°C)

4
MFA 10 ANALOG SLAVE INSTRUMENT MFA 10 ANALOG SLAVE INSTRUMENT

70081703-B 3
P007016

B30C 6X6 ADT 220


MFA 10 CIRCUIT
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 200725 1 SENDER, Tubular, 498 long, Fuel Refer Sheet 70081726-B, Item 73
2 201375 1 SENDER, Low Oil Pressure, 0 - 10 Bar Refer Sheet 70081727-B, Item 53
3 200694 1 UNIT, Oil Temp Sender 6 - 24V (Transmission Temperature Refer Sheet 70081726-B, Item 69
4 DC220680 1 SENDER, Water Temp, Unit/400 Refer Sheet 70081726-B, Item 85
5 DC220652 1 SENDER, Engine Oil Pressure M14 Refer Sheet 70081726-B, Item 87
6 260339 1 KIT, MFA 10, 30C 6 X 6 Refer Sheet 70081727-B, Item 50 and 62
7 206111 1 MFA 10 MASTER UNIT, B30C 6 X 6 Refer this section Fig.”Right Hand Side Console”, Item 14
8 203342 1 PIGTAIL, 750mm Refer this section Fig.”Center Console”, Item9
9 206423 1 PIGTAIL, 200mm Refer this section Fig.”Center Console”, Item 8
10 203867 1 SPEEDO SLAVE UNIT, 80Km/h, MFA 10 Refer this section Fig.”Center Console”, Item 4
11 203313 1 SLAVE TACHOMETER, 3000 RPM, MFA 10 Refer this section Fig.”Center Console”, Item 3

B30C 6X6 ADT 221


ILLUMINATION CIRCUIT
HEADLIGHT
BL 1.5 5 1
BK 1.5 SWITCH
BL 1.5 BL 1.5 23 G
BL 1.5

1 0
1, 2 BK 1.5 BL 1.5
BL 1.5

BATTERY LIVE CB3


P02/ C BL 1.5

2
9, 10

INSTR. PANEL ILLUMINATION


BK 1.5
BL 1.5
P01/ X BL 1.5

P09/ 6

8
E2

CB 4
BK 1.5

BL 1.5
BL 1.5 BL 1.5

2
DASH PANEL

BK 1.5
BL 1.5 8
BL 2.5

3
WH/BK 1.5
BK 1.5 HIGHBEAM
BL 1.5 WH/BK 1.5

1
BK 1.5 BL 1.5
TO INDICATOR CIRCUIT COLUMN SWITCH
24 5
3 20 MFA10 LIGHTING BL 1.5 DASH PANEL
12 27 ZF DISPLAY UNIT LIGHTING BL 1.5
87a
13 28 MIRROR SWITCH LIGHTING BL 1.5 30
87
WH/BK 1.5 CB 4 H 1

P08/ 1
P01/ Y GY 1.5
6 29 TAIL LIGHTING BL 1.5
86 85
3, 4 GY/WH 1.5 25 5

WH 1.5
GY 1.5
FROM INDICATOR CIRCUIT COLUMN SWITCH

BK 1.5
DIP
RELAY
BK 1.5 BK 1.5 BK 1.5 BK 1.5 87a 7
87 30
P01/ Z
FRONT PARK 86 85 FROM INDICATOR CIRCUIT COLUMN SWITCH

P08/ 2

WH 1.5
LIGHTS WH/GY 1.5 26 5

BRIGHT

BK 1.5
BL 1.5 BL 1.5 BL 1.5 BL 1.5
RELAY
GY 1.5 GY 1.5

P08/ 3
BK 1.5 BK 1.5 BK 1.5
E5

E2
HEADLIGHT

HEADLIGHT

HEADLIGHT

HEADLIGHT

70081704-B 4
WH 1.5 WH 1.5 WH 1.5 WH 1.5 P007017
5, 6

B30C 6X6 ADT 222


ILLUMINATION CIRCUIT
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 202932 7 BULB, Rocker Switch Refer this section Fig.”Right Hand Side Console”, Item 19
2 202570 7 HOLDER, Bulb Refer this section Fig.”Right Hand Side Console”, Item 20
3 200200 4 BULB, 24V 2W (Parklight) Refer Sheet 70081726-B, Item 94
4 202572 4 HOLDER, Bulb (Parklight) Refer Sheet 70081726-B, Item 95
5 202573 4 HEADLAMP, Square, MKII Refer Sheet 70081726-B, Item 92
6 202934 4 BULB, 24V (Headlamp) Refer Sheet 70081726-B, Item 93
7 201311 2 RELAY, Change Over, 24V
8 200215 1 BULB, Wedge, 24V 2.1W Part of Warning Light Cluster Unit 203312
9 204070 1 SWITCH, 3 Position, New Look, SWF Refer this section Fig.”Right Hand Side Console”, Item 16
10 202415 1 LENS, Headlight Switch Refer this section Fig.”Right Hand Side Console”, Item 3

B30C 6X6 ADT 223


TURN INDICATORS AND HAZARD CIRCUIT

4 1 1
LIGHT BOX
RD 1.5 P35/ 2 YL 1.5 23 E P
RIGHT REAR INDICATOR LIGHT

P09/ 8

IGNITION + 24V CB7


BATTERY LIVE CB3
1 9, 10

TO LIGHT SWITCH
LIGHT BOX
RD 1.5 P36/ 2 BN 1.5

YL 1.5
1
WH 1.5

WH 1.5

LEFT REAR INDICATOR LIGHT 0

P09/ 7
HAZARD
P36/1
SWITCH

P02/ A

GN/RD 1.5
LIGHT BOX

BN 1.5
P35/ 1 BK 1.5 E6
LIGHT BOX BL 2.5
BN 1.5

2
6
BL 2.5
YL 1.5

P02/ B
LENSES ARE PART OF

8
1
2 WARNING LIGHT CLUSTERS RD 1.5

FLASHER UNIT
(LH)
X

56d
203312 & 203311

3
YL 1.5 RD/BK 1.5

5
BN 1.5

YL 1.5
P

BN/YL 1.5
RD/BK 1.5
L 8

(15)
DASH PANEL

10
30
DIRECTION YL 1.5 P05/ 3
INDICATORS

BK 1.5
BK/GN 1.5
BK/WH/GN 1.5 P05/ 2 YL/BN 1.5
BN 1.5 BN 1.5 P05/ 1 BK/WH 1.5

(54)
49a
E2
P05/ 6 YL 1.5

56b 56
P05/ 5 WH 1.5 WH/BK 1.5 P05/ 7 WH/BK 1.5 24 4
BK 1.5

56a
BK 1.5
E2 P05/ 8 BN 1.5
BN/GN 1.5 P05/ 4 GN/BK 1.5 Q 1

(31)
71a

(71a)
H
P39/ 1 R
GY/WH 1.5
WH/GY 1.5

LIGHT BOX L P01/ b GN/BK 1.5 P08 / 6


5
P01/ W
P01/ a

P40/ 1 BK 1.5

Pass

Dip
Bright
LIGHT BOX

GN/BK 1.5
E5
BK 1.5

BK 1.5

LEFT FRONT INDICATOR LIGHT


H ELECTRIC HORN
LIGHT BOX STEERING COLUMN

Horn
BL 1.5 P40/ 2 BN 1.5 P08/ 5 BN 1.5 INDICATOR SWITCH 6 7

BK 1.5
GN/BK 1.5 GN/BK 1.5
RIGHT FRONT INDICATOR LIGHT 1
3, 4 LIGHT BOX
E5
BL 1.5 P39/ 2 YL 1.5 P08/ 4 YL 1.5 OPTIONAL AIR
HORN SOLENOID
25 26
2 70081705-B 5
4 4
E2
P007018

B30C 6X6 ADT 224


TURN INDICATORS AND HAZARDS CIRCUIT
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 204309 2 LAMP, Amber, Rear Indicator Refer Sheet 70081726-B, Item 61
2 200215 2 BULB, Wedge, 24V 2.1W Refer this section Fig.”Center Console”, Item 6
3 204710 2 BULB, Heavy Duty, 24V 22W (Indicator Light) Refer Sheet 70081726-B, Item 91
4 203444 2 LIGHT, Front Indicator Refer Sheet 70081726-B, Item 90
5 203257 1 SWITCH, Steering Column Indicator Refer Sheet 70081727-B, Item 57
6 210100 1 VALVE, Asco Solenoid (Air Horn) Refer Sheet 70081727-B, Item 50
7 200448 1 ELECTRIC HORN, 24V; 335 HZ; 2.5A Refer Sheet 70081726-B, Item 89
8 200583 1 UNIT, Flasher, 24V Refer Sheet 70081727-B, Item 71
9 204049 1 SWITCH, Hazard, New Look, SWF Refer this section Fig.”Right Hand Side Console”, Item 8
10 202416 1 LENS, Hazard Switch Refer this section Fig.”Right Hand Side Console”, Item 7

B30C 6X6 ADT 225


BRAKE LIGHT, EXHAUST BRAKE & OVERREV WARNING

STOP LIGHT 8
P33/ B RELAY
87a
P33/ A

87 30
BK/RD 1.5 P09/ 5 BK/RD 1.5 P02/ D BK/RD 1.5 BL 2.5 CB 3 D 1

86 85
BK 1.5
9

P33/ C
STOP LIGHT
BK 1.5

BK/RD 1.5
SWITCH
E2
RD 1.5 35 11
P
BRAKE / TAIL
1

BK/RD 1.5
L.E.D LIGHTS
BK/RD 1.5 P02/ V RD 2.5 P02/ J RD 2.5 CB 9 40 13

BL 1.5
BK 1.5

P13/ 3
P34/ A

P09 / 2 SPARE POSITIVE TO REAR RD 1.5


OVERREV
RELAY
87a
P34/ B
87 30
E6 BL/BK 1.5 RD 1.5 CB 5 J 1

RD 1.5

RD 1.5
BK 1.5
86 85
P34/ C BL1.5 RD 1.5

8
4 29 BL1.5
MFA 10 SWITCHED OUTPUT 1 ( PIN 3) PL/BL 1.5 22 3

P22/ C
P13/ 2

P13/ 1

P13/ 4

P22/ B

P30/ 1
2, 3 E6

BL/BK 1.5
WH/BN 1.5

RD/YL 1.5

BK1.5 BL1.5

E6 NUMBER PLATE
5, 6 BL/BK 1.5 P23/ 2 BL/BK 1.5
P+
- N P23/ 3

BK 1.5
LIGHT OVERREV
B BEEPER
OVERREV

7
! WARNING LIGHT

E2 n/min
10 E2

4
RD/YL 1.5 TO WARNING LIGHT 15 2
RETARDER OPERATION
LIGHT (RETARDER
MACHINES ONLY) 30 14
BK1.5 RD/YL 1.5 TO PRESSURE SWITCH
WH/BN 1.5 TO ZF INTERFACE unused 70081706-B 6
E2 P007019

B30C 6X6 ADT 226


BRAKE LIGHT, EXHAUST BRAKE & OVERREV WARNING
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 204308 2 LAMP, Red, Brake Refer Sheet 70081726-B, Item 62
2 200370 1 LIGHT, Number Plate Refer Sheet 70081726-B, Item 63
3 202936 1 BULB, Festoon, 24V 5W Refer Sheet 70081726-B, Item 64
4 200215 1 BULB, Wedge, 24V 2.1W Refer this section Fig.”Center Console”, Item 6
5 201357 3 DIODE, Ins 400 3A@50V Max Refer Sheet 70081727-B, Item 77
6 206400 1 DIODE BLOCK Refer Sheet 70081727-B, Item 51
7 203571 1 BUZZER, 12 - 24V, Black (Over Rev Beeper) Refer Sheet 70081727-B, Item 62
8 201311 2 RELAY, Change Over, 24V
9 202543 1 SWITCH, Brake Light Refer Sheet 70081726-B, Item 70
10 204054 1 ANNUNCIATOR, Double Red, LED (General Warning Light) Refer this section Fig.”Center Console”, Item 1

B30C 6X6 ADT 227


AIR CONDITIONER/BLOWER CIRCUIT
1
9
8 M
HEATER VALVE POT E4
FAN POT
1, 2

RECIRCULATION 4 2 AIRCON 4 2

WH 1.5

RD 1.5

RD 4.0
BK 1.5

BK 4.0
RD 1.5
SWITCH 1 SWITCH 1
0 0

1, 2
3 1 3 1
WH 1.0

BK 1.0
BL 1.0

WH 1.0

packard

packard
BK 1.0
BL 1.0

P38/ 1
P38/ 2

P07/ 1

P07/ 2
3

BK 1.5
HEATER VALVE
packard

packard

packard

packard

packard

packard
UNIT SPARE
BK 1.5
M BK 2.5

OR 2.5

WH 1.0
OR 1.0

BN 1.0

BK 1.0
BL 1.0
YL 1.0

OR 2.5 OR 2.5
BK 1.5 OR 1.5

WH 1.5
13
packard

packard

packard

packard

packard

packard
BK 1.5 OR 1.5

deutsch
deutsch
6

10 THERMO

RD 2.5
BK 2.5
11, 12
BN 1.0

GN 1.0

BL 1.0

WH 1.0

BK 1.0
BL(LT) 1.0
BL(DK) 1.0
OR 1.0

OR 1.0
YL 1.0

YL 1.0

SWITCH

OR 2.5
BLOWER MOTOR HEATER VALVE
DRIVE MODULE DRIVE MODULE 14
Packard BL 1.5
7 THERMAL

30
85
4 ACTUATOR

BL 1.5

BL 1.5
t
15

86
packard RD 1.5

87a
87
RD 1.0

BK 1.0

deutsch
BK 1.5

OR 2.5
BK 2.5

BK 1.5
packard
packard BK 1.5
RD 1.5
packard

packard

BL 1.5
packard OR 2.5
packard BK 2.5 BK 1.5 16
packard
17
RD 2.5

packard
packard
AIRCON COMPRESSOR

BINARY
RD 1.0

BK 1.0

18

P
SWITCH
CLUTCH SOLENOID

M M

RD 2.5
GY 2.5 bullet RD/WH 1.5 P01/ c RD/WH 1.5 P07 / 3 BL 1.5 deutsch BL 1.5

CONDENSER 70081707-B 7
FAN/BLOWER P007020
5 FAN

B30C 6X6 ADT 228


AIR CONDITIONER/BLOWER CIRCUIT
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 201517 2 POTENTIOMETER ASSEMBLY Incudes Item 2
2 NSI 2 KNOB
3 223998 1 HEATER VALVE UNIT
4 204498 1 BLOWER MOTOR DRIVE MODULE
5 201518 1 BLOWER, 24 V
6 204495 1 HARNESS, Internal, Air Con
7 222311 1 HEATER VALVE DRIVE MODULE
8 202053 1 SWITCH, Rocker Type
9 202054 1 SWITCH, Rocker Type
10 222312 1 THERMAL ACTUATOR
11 NSI 1 LAMP FITTING
12 204933 1 BULB, 24V 3W Refer Sheet 70081727-B, Item 78
13 204494 1 THERMO SWITCH
14 201311 1 RELAY, Change Over, 24V
15 204108 1 HARNESS, External (with Relay)
16 204042 1 SWITCH, Binary
17 201519 1 CONDENSOR FAN
18 203903 1 SOLENOID, Compressor, Seltec TM16 Refer Sheet 70081726-B, Item 75

B30C 6X6 ADT 229


WIPER, INTERIOR LIGHT AND IDL CIRCUIT

PL/BL 1.5 P 01/ N PL/BL 1.5


1 1 9 1 9
BN/WH 1.5 P 01/ L BN/WH 1.5
P 04/ 5 GY/WH 1.5 P 02/ R GY/WH 1.5 P 29/ 2 U T 32 L 31

SPARE PLUG & WIRES


P 04/ 6 WH/GY 1.5 P 02/ S WH/GY 1.5 P 29/ 1

COMPARTMENT
P 19/ 4 YL/BN 1.5 P 02/ U YL/BN 1.5 P 09/ 4 REAR CHASSIS SPARE
P 19/ 1 BN/YL 1.5 P 02/ T BN/YL 1.5 P 29/ 3 BN/YL 1.5 P22/ A

TO FLASHING BEACON
CAB
P 04/ 4 GN/BK 1.5 P 02/ W GN/BK 1.5 P 28/ 2

CB 6
CB 6
P 04/ 3 RD/BK 1.5 P 02/ X RD/BK 1.5 P 28/ 3 TRANSMISSION
P 04/ 2 PK/BK 1.5 P 02/ Y PK/BK 1.5 P 28/ 1 COMPARTMENT
SPARE PLUG & WIRES
P 19/ 3 RD 1.5 FROM CB 9
P 19/ 2 RD 1.5 FROM CB 9

5, 6

0
1
5
1 RD 2.5
12 33 TO 22WAY ZF PLUG GN/BL 1.5 RD 2.5

INTERAXLE DIFFERENTIAL
LOCK SWITCH (IDL)
5, 7
3, 4

0
1
INTERIOR LIGHT 5 RD 2.5
RD 2.5
1
E3 BK 1.5 RD/BL 1.5 P12 / 1 RD/BL 1.5

INTERIOR LIGHT SWITCH


BK 1.5 P06/ 4 BK 1.5

GN 1.5 P06/ 3 GN 1.5

YL 1.5 P06/ 1 YL 1.5 1 2


1
P

WIPER MOTOR

RD 1.5 P06/ 2 RD 1.5 1


0
M

PL 1.5
E2
+
_

WASHER PUMP

2
WINDSCREEN

7
M

8, 9
2

4
BK 1.5
70081708-B 8
WIPER WASHER SWITCH P007021

B30C 6X6 ADT 230


WIPER, INTERIOR LIGHT AND IDL CIRCUIT
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 201471 1 WIPER MOTOR, 24V Refer Sheet 70081727-B, Item 59
2 201937 1 WASHER BOTTLE AND PUMP , Windscreen Washer Refer Sheet 70081727-B, Item 43
3 201222 1 LIGHT, Interior Refer Sheet 70081727-B, Item 65
4 202930 1 BULB, Festoon 18W 24V Refer Sheet 70081727-B, Item 66
5 204946 2 SWITCH, 2-Position Refer this section Fig.”Right Hand Side Console”, Item 15
6 203852 1 LENS (Inter Axle Lock Switch) Refer this section Fig.”Right Hand Side Console”, Item 6
7 202414 1 LENS, Interior Light Switch Refer this section Fig.”Right Hand Side Console”, Item 2
8 204948 1 SWITCH, Wipe/Wash, New Look, SWF Refer this section Fig.”Right Hand Side Console”, Item 5
9 205159 1 LENS, Wiper Washer Switch Refer this section Fig.”Right Hand Side Console”, Item 4

B30C 6X6 ADT 231


COLD START, BEACON & CIGARETTE LIGHTER CIRCUIT

11
FLASHING BEACON

1, 2, 3
10 BL/WH 2.5

GLOW PLUG
M
single

FLAME START CONTROL


MODULE 12 2
OR/WH 1.5

BK 1.5 P27/ 2
FLASHING BEACON

BK 1.5

BK 1.5
FUNCTION LIGHT
COLD START
TEMPERATURE SENDER
P24 P25 E1

P27/ 1
2

6
1
3
4
5
7
8

4
3

1
P12/ 2

OR/WH 1.5
LENS PART OF t

RD 1.5
CLUSTER UNIT: 203312

GY/WH 1.5
OR/WH 1.5

FLASHING BL/WH 2.5 P01/ S


4

BK 1.5
BEACON
SWITCH OR/BK 1.5 12

0 1 5, 6, 7, 8 GY/WH 1.5 P01/ e GY/WH 1.5 P27/ 3


1

2
1
GY/BK 1.5 P01/ f GY/BK 1.5 P27/ 4 GY/BK 1.5
BK 1.5
5

E2
COLD START 13
SOLENOID
9
BK/WH 2.5 7 1

YL/RD 1.5 8 1

12V
CIGARETTE
LIGHTER
BK 1.5 E2

RD 2.5 N 1

GY/RD 1.5 33 10
RD 2.5 31 8
RD 2.5 32 8
70081709-B 9
P007022

B30C 6X6 ADT 232


COLD START, BEACON & CIGARETTE LIGHTER CIRCUIT
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 204127 1 LIGHT, Flashing Beacon, 24V (Optional) Refer Sheet 70081727-B, Item 67
2 204124 1 PIPE, Flashing Beacon Refer Sheet 70081727-B, Item 68
3 206398 1 BULB, 24V 70W Refer Sheet 70081727-B, Item 69
4 200215 1 BULB, Wedge, 24V 2.1W Refer this section Fig.”Center Console”, Item 6
5 204946 1 SWITCH, 2-Position (Flashing Beacon)
6 204166 1 LENS, Flashing Beacon Switch
7 202570 1 HOLDER, Bulb
8 202932 1 BULB, Rocker Switch
9 202729 1 LIGHTER, Cigarette, 12V Refer Sheet 70081727-B, Item 45
10 262168 1 KIT, Control Box, Cold Start Refer Sheet 70081727-B, Item 60
11 DC221284 1 ROD, Heater Plug Refer Sheet 70081726-B, Item 98
12 DC220800 1 SWITCH, Temp Sensor, Cold Start Refer Sheet 70081726-B, Item 97
13 DC220447 1 VALVE, Magnetic, Cold Start Refer Sheet 70081726-B, Item 96

B30C 6X6 ADT 233


BATTERY BALANCER & RADIO CASETTE PLAYER (OPTIONAL)
12 9 13 1 1

41 33 34 A F

CB 20A
CB 3
RD 1.5 IGN in
BK 2.5

GY/RD 1.5

WH 2.5 12v in
BL 2.5 24v in
LEFT SPEAKER
LEFT SPEAKER"+"

LEFT SPEAKER"-"

IGNITION "+"(BATT LIVE) GY/RD1.5 P12 / 3 GY/RD1.5

MEMORY"+"(BATT LIVE) GN/RD1.5 P12 / 4 GN/RD1.5


RIGHT SPEAKER"+"

RIGHT SPEAKER"-"

BK 2.5 P2/ Z BK 2.5


RIGHT SPEAKER

BK 2.5
E3 E2
P16
P18/ 1

P18/ 5

P18/ 4

P18/ 2

P18/ 3

P18/ 6

1 5 3 6 4 2

0 Volt (ground)

power on (24v)
12v radio supply

12v balance line


24v balance line
12v 10mA limit
10 AMP BATTERY EQUALIZER

green = balancing
NPN - CUSTOMER FURNISHED
1

red = idle state


Status LED
CUSTOMER SUPPLIED 12V RADIO/CASSETTE PLAYER/2 WAY RADIO

70081710-B 10
P007023

B30C 6X6 ADT 234


BATTERY BALANCER & RADIO CASETTE PLAYER (OPTIONAL)
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 206282 1 E-MODULE (Battery Balancer) Refer Sheet 70081727-B, Item 63

B30C 6X6 ADT 235


BIN UP, PARK BRAKE SOLENOID AND KICK DOWN

TO ZF 22WAY PLUG BN/BL 1.5 37 12

BIN RELAY
1 87a 30
BIN UP SWITCH 87
RD 1.5 I 1

86 85
YL/GN 1.5 P10/1 PL 1.5 P09 / 1 PL 1.5 P02 / F PL 1.5
RD 1.5 11 2

BN 1.5 P10
TO BIN UP LIGHT PL 1.5 13 2

BL 1.5 P10
3
BK 1.5 P10/ 2 BK 1.5 E6
PARK BRAKE RELAY (300C ONLY)
87a
87 30
BK/WH 1.5 BK 1.5 E2

86 85
1 RD 1.5 21 3

PARK BRAKE
SOLENOID
(300C ONLY)
2 P01/ g BK/GN 1.5 38 1

RD 1.5 36 3

RD 1.5 CB 9 35 6
0
1

KICK DOWN SWITCH


5

1
TO ZF 22WAY PLUG P02/ N BK/WH 1.5 39 12

2
70081711-B
P007024 11

B30C 6X6 ADT 236


BIN UP, PARK BRAKE SOLENOID AND KICK DOWN
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 206078 1 SWITCH, Coil Spring Limit (Bin Up) Refer Sheet 70081726-B, Item 57
2 ZF200036 1 SWITCH, Kick Down Refer Sheet 70081726-B, Item 71
3 201311 1 RELAY, Change Over, 24V Refer Sheet 70081727-B, Item 44

B30C 6X6 ADT 237


ZF 210 TRANSMISSION
DIAGNOSTIC PLUG
1 ENGINE SPEED
CAN INTERFACE PICK UP
B1 6
A5 A7

VP 4 TURBINE SPEED
TRANSMISSION EST 37 V PICK UP
B2
MICROPROCESSOR N
R A2
T+ INTERNAL GEAR
T-
CHAIN SPEED
OPTIONAL B3
PICK UP
B3
SHIFT LEVER (VTS-3)

SENSOR RETARDER
3

GN 0.5
TEMP B9
37 WAY CANNON CONNECTOR
5 DIFFERENCE PRESSURE FILTER 7
SWITCH
S10
P........... BL 1.5
A6
TRANSMISSION

8
2
DISPLAY SCREEN
9
800 1 1 IGNITION RD 1.5
804 2 2 NEUTRAL SIGNAL BN/RD 1.5
3 B4
808 3 REVERSE SIGNAL WH/RD 1.5 OUTPUT SPEED
4 4 SENSOR
5 5
820 6
7
6
7
IGNITION RD 1.5 10
828 8 8 DIFF LOCK SWITCH GN/BL 1.5
832 9 9 BATTERY GN 1.5 Y7
836 10 10 BATTERY GN 1.5 LOCK UP VALVE
840 11 11 BIN UP RELAY BN/BL 1.5
844 12 12 DO NOT SHIFT LIGHT GY 1.5
13 13
852 14 14 EARTH BK 2.5
856 15 15 EARTH BK 2.5
860 16 16 KICKDOWN SWITCH BK/WH 1.5 Y8 Y8
17 17 RETARDER / EXHAUST
18 18 BRAKE
872
876
19
20
19
20
SPEEDO
PARK BRAKE SWITCH
WH 1.5
OR/GN 1.5
11
21 21
22 22
Y9 Y9

P3 DIFF LOCK
SOLENOID

B6
LOAD SENSOR
10 19 39 14 37 B 33 24 3 R 27 41 (TPS)

2 3 11 2 11 1 8 14 1 1 4 10
70081712-B 12
P007025
12

B30C 6X6 ADT 238


ZF 210 TRANSMISSION
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 ZF200037 1 TRANSMISSION EST 37 MICRO PROCESSOR
2 ZF200017 1 DISPLAY SCREEN
3 ZF200042 1 WIRING HARNESS
4 ZF200035 1 RANGE SELECTOR
5 ZF200043 1 WIRING HARNESS
6 ZF200005 3 TRANSMITTER, Induction
7 ZF200001 1 SENSOR, Temperature
8 ZF200002 1 SWITCH, Pressure
9 250258 1 TRANSMISSION, ZF 210
10 ZF200003 1 TRANSMITTER, Speed
11 210100 2 VALVE, Asco Solenoid
12 ZF200004 1 LOAD SENSOR

B30C 6X6 ADT 239


ELECTRIC MIRRORS (CUSTOMER FITMENT ONLY)

28 4

RD 2.5 40 6

MIRROR
DEMISTER 0 1 RD 2.5 S 1

1
SWITCH
Note : Electric mirrors are RD 1.5 34 10
optional and not fitted as

RD 1.5
RD 1.5

BK 1.5
5

BL 1.5
standard equipment although
the wiring is part of the
9 2 1
standard harness. Electric
BL 1.5

E2
mirror kits must be bought

R
L

L
and fitted by the customer. up

1, 2, 3, 4 down

7 5 3 4 6 8 7
P11/ 5

OR 1.5

YL 1.5

YL 1.5

OR 1.5
30
(15)
BL 1.5

P11/ 1 GN 1.5 GN 1.5 P11/ 8

P11/ 2

P11/ 3

P11/ 6

P11/ 7
P21/ 4 P20/ 4
GN 1.5

GN 1.5
OR 1.5

YL 1.5

YL 1.5

OR 1.5
BL 1.5

BL 1.5

M M
P21/ 2 P20/ 2
P21/ 1

P20/ 1
P21/ 3

P20/ 3
MIRROR MIRROR
DEMISTER DEMISTER
MIRROR SERVO MIRROR SERVO

M M
BK 1.5
BK 1.5

Servo motors are part of the


Heating elements mirror 204724 and not
are part of the MIRROR SERVO available as separate items MIRROR SERVO
P21/ 5

P20/ 5

mirror 204724 and not


available as separate items
LEFT MIRROR RIGHT MIRROR

BK 1.5 BK 1.5 E3

5, 6
70081713-B
P007026 13

B30C 6X6 ADT 240


ELECTRIC MIRRORS (CUSTOMER FITMENT ONLY)
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 204946 1 SWITCH, 2-Position
2 206399 1 LENS, Mirror Demist Switch SWF
3 202570 1 HOLDER, Bulb
4 202932 1 BULB, Rocker Switch
5 204724 2 MIRROR, Britax, Electric Refer Sheet 70081727-B, Item 70
6 201116 2 HARNESS, Pigtail, Electric Mirror
7 204664 1 SWITCH, Electric Mirror Control Refer Sheet 70081726-B, Item 52

B30C 6X6 ADT 241


REVERSE LIGHTS, COOLER FAN AND PURGE UNIT
REVERSE LIGHTS 87a 30 REVERSE LIGHTS
87 RELAY
BK 1.5 RD 1.5 WH/RD 1.5 P09/ 3 WH/RD 1.5 P02/ E WH/RD 1.5 RD 1.5 CB 7 O 1

86 85
BK 1.5 WH/RD 1.5 24

WH/RD 1.5
12
BK 1.5 RD 1.5

3
BK 1.5
4
B E2
1, 2

BK 1.5
RD/YL1.5 P01/ G RD/YL 1.5 30 6
E6

EXHAUST BRAKE
WARNING LIGHT
P SWITCH

5
t BL/WH 1.5 17 2

PURGING UNIT
HEATER

BK 1.5
6 BK 1.5
8
M

+
SIG

_
BK 1.5 P32/ 2 BK 1.5 E1 E1

RD 1.5

RD 1.5

RD 1.5
RD 1.5

LOW COOLANT
LEVEL SENSOR
HYDRAULIC
OIL COOLER FAN
RD 1.5 5 1
P32/ 1

BK/RD 1.5 P31/ 2 BK 1.5


60 °C
RD 1.5 P31/ 1 RD 1.5 RD 1.5 P01/ R RD 1.5 18 2

HYDRAULIC OIL COOLER FAN


TEMPERATURE SWITCH 7

70081714-B
P007027
14

B30C 6X6 ADT 242


REVERSE LIGHTS, COOLER FAN AND PURGE UNIT
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 203445 2 LIGHT, Reverse Floodlight Refer Sheet 70081726-B, Item 59
2 202933 2 BULB, 24V 70W Refer Sheet 70081726-B, Item 60
3 204009 1 ALARM, Back-up, Preco 112 DB Refer Sheet 70081726-B, Item 58
4 201311 1 RELAY, Change Over, 24V
5 204455 1 SWITCH, Low Pressure, 4 - 7 Psi (Exhaust Brake Warning Light) Refer Sheet 70081726-B, Item 88
6 203695 1 FAN, 14” Electric, Hayden (Hydraulic Oil Cooler Fan) Refer Sheet 70081726-B, Item 77
7 204549 1 THERMOSTAT, Fan Controller, 140F Refer Sheet 70081726-B, Item 84
8 203319 1 SWITCH, Cooling Water Level Refer Sheet 70081726-B, Item 74

B30C 6X6 ADT 243


CONNECTOR 1
NOTE : These electrical systems schematics are intended for the use of Bell service personnel only. All
information here is as accurate to the best of our knowledge at the time of drawing. Bell reserves the right to
change at any time. Bell will not be held responsible for any damage caused to electrical circuits during trouble
shooting. All work must be carried out by qualified personnel. The test light table below is only a rough guide
line and cannot represent all possibilities on a circuit.
32 WAY CANNON BULKHEAD CONNECTOR -CAB DISTRIBUTION BOX TO ENGINE
Proper safety precautions must be taken when working on the electrical system to ensure the safety of P01
HARNESS.(FEMALE TERMINALS ON ENGINE HARNESS )
personnel and the correct functioning of the machine to ensure no dangerous situations or damage may arise
from work done on the machine electrical system and electronics.
It is strongly advised that the electrical system be fully isolated and disconnected from the battery during
replacement of components, welding and repairs. The tests in the table below will have to be done on a live
system.
Malfunctioning harnesses or electronic components should be replaced rather than repaired. P J
c W
h X R K E
PAGE WIRE COLOUR FUNCTION TEST LIGHT d A
j Y S L F
e
PIN /SOCKET

k B
Z T M G
? ? f
P01/ ?

GN 1.5
g C
WIRE WIRE b
a U N H D
V O I
A 1 RED 2.5 +24V
B 1 RED 2.5 +24V
C 1 RED 2.5 +24V 1, 2
D 1 RED 2.5 +24V
E 1 RED/BLACK 1.5 ISOLATION SOLENOID TO IGN SWITCH SWITCHED
F 2 BLUE/ WHITE 1.5 COOLANT LEVEL PROBE SIGNAL IN COOLANT
G 14 RED/YELLOW 1.5 TO EXHAUST BRAKE PRESSURE SWIT. EX.BRK ON
H 1 BLACK/WHITE 2.5 STARTER SLAVE SOLENOID
I 1 YELLOW/RED 1.5 CHARGE LIGHT D+ TO ALT.
PAGE WIRE COLOUR FUNCTION TEST LIGHT
J 1 GREY/RED 1.5 TO ALTERNATOR "W" TERMINAL

PIN /SOCKET
K 3 BROWN/WHITE 1.5 ENGINE COOLANT TEMPERATURE SEN. no test light no test light
L 8 BROWN/BLUE 1.5 SPARE WIRE ? GN 1.5 ?
M 3 PURPLE/WHITE 1.5 ENGINE OIL PRESSURE SENDER no test light no test light
WIRE WIRE
N 8 PURPLE/BLUE 1.5 SPARE WIRE
a 5 BROWN 1.5 LEFT FRONT INDICATOR FLASHING
O
b 5 GREEN/BLACK 1.5 HORN SWITCHED
P 1 GREEN 4.0 BATTERY SUPPLY 24V
c 7 RED/WHITE 1.5 AIRCON COMPRESSOR SWITCHED
R 14 RED 2.5 IGNITION + FROM CIRCUIT BREAKER 5
d 3 GREY 1.5 FUEL SENDER no test light no test light
S 9 BLUE/WHITE 2.5 GLOW PLUG MODULE TO GLOW PLUG SWITCHED <15°C
e 9 GREY/ WHITE 1.5 COLD START TEMPERATURE SENSOR no test light no test light
T 1 WHITE 2.5 BATTERY SUPPLY 12V TO BATT. BALAN.
f 9 GREY/ BLACK 1.5 COLD START SOLENOID SWITCHED
U 1 BLACK 2.5 TRANSMISSION & BALANCER NEG. (-)
g 11 BLACK/GREEN 1.5 PARK BRAKE RELAY TO STARTER SOL.
V
h
W 5 YELLOW 1.5 RIGHT FRONT INDICATOR FLASHING
j
X 4 BLUE 1.5 PARK LIGHTS SWITCHED
k
Y 4 GREY 1.5 DIP BEAM SWITCHED
Z 4 WHITE 1.5 BRIGHT BEAM SWITCHED
Note: There is no PIN "Q" on this connector
70081715-B 15
P007096

B30C 6X6 ADT 244


CONNECTOR 1
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 206878 1 CONNECTOR, 32 way Cannon, Female
2 206879 1 CONNECTOR, 32 way Cannon, Male (Bulkhead)

B30C 6X6 ADT 245


CONNECTORS 2 & 3
3
1, 2

2
3

4
D C B A

6
7

22 20 18 16 14 12 10 8
J H G F E
24 WAY CANNON BULKHEAD CONNECTOR -CAB 22 WAY AMP CONNECTOR - CAB HARNESS

21 19 17 15 13 11 9
Q P N M L K P02 P03
DISTRIBUTION BOX TO ARTICULATION HARNESS BELL/ ZF INTERFACE
V U T S R
Z Y X W

PAGE WIRE COLOUR FUNCTION TEST LIGHT PAGE WIRE COLOUR FUNCTION TEST LIGHT

PIN /SOCKET
PIN /SOCKET

? ? ? ?

P03/ ?
P02/ ?

GN 1.5 GN 1.6

WIRE WIRE WIRE WIRE

A 5 YELLOW 1.5 RIGHT REAR INDICATOR FLASHING 1 12 RED 1.5 IGN + TO EST 37
B 5 BROWN 1.5 LEFT REAR INDICATOR FLASHING 2 12 BROWN/RED 1.5 NEUTRAL SIGNAL TO NEUTRAL RELAY
C 4 BLUE 1.5 TAIL LIGHTS SWITCHED 3 12 WHITE/RED 1.5 REVERSE SIGNAL TO REVERSE RELAY
D 6 BLACK/RED 1.5 STOP LIGHTS (RELAY - PIN 87) 4
E 14 WHITE/RED 1.5 REVERSE LIGHTS IN REVERSE 5
F 11 PURPLE 1.5 BIN UP SWITCH SWITCHED 6 12 RED 1.5 IGN + TO EST 37
G 2 ORANGE/BROWN 1.5 EMERGENCY STEERING 7
H 2 RED/GREY 1.5 ACCUMULATOR BRAKE PRESSURE SWITCHED>110 BAR 8 12 GREEN/BLUE 1.5 INTERAXLE DIFF LOCK INPUT SWITCH SWITCHED
J 6 RED 2.5 IGNITION CB 9 9 12 GREEN 1.5 BATTERY POSITIVE
K 2 GREY / GREEN 1,5 INTERAXLE DIFF LOCK LIGHT SWITCHED 10 12 GREEN 1.5 BATTERY POSITIVE SWITCHED
L 3 GREEN/WHITE 1.5 TRANMISSION TEMPERATURE NO TEST LIGHT NO TEST LIGHT 11 12 BROWN/BLUE 1.5 BIN UP RELAY SWITCHED
M 2 RED/WHITE 1.5 HYDRAULIC OIL TEMPERATURE SWITCHED >120°C 12 12 GREY 1.5 DO NOT SHIFT / TRANSMISSION PROB. SWITCHED
N 11 BLACK/WHITE 1.5 KICKDOWN SWITCH SWITCHED 13
P 14 12 BLACK1.5 EARTH (NEGATIVE)
Q 15 12 BLACK 1.5 EARTH (NEGATIVE)
R 8 GREY / WHITE 1.5 SPARE 16 12 BLACK/WHITE 1.5 KICK DOWN SWITCH SWITCHED
S 8 WHITE/GREY 1.5 SPARE 17
T 8 BROWN/YELLOW 1.5 SPARE 18
U 8 YELLOW/BROWN 1.5 SPARE 19 12 WHITE 1.5 SPEEDO SIGNAL TO MFA 10
V 6 BLACK/RED 1.5 STOP SWITCH RELAY #85 SWITCHED 20 12 ORANGE/GREEN 1.5 PARK BRAKE SWITCH FOR EST37 SWITCHED
W 8 GREEN/BLACK 1.5 SPARE 21
X 8 RED/BLACK 1.5 SPARE 22
Y 8 PINK/BLACK 1.5 SPARE
Z 10 BLACK 2.5 EARTH/GROUND/ NEGATIVE

70081716-B
P007097
16

B30C 6X6 ADT 246


CONNECTORS 2 & 3
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 206692 1 CONNECTOR, 24 way Cannon, Male
2 206882 1 CONNECTOR, 24 way Cannon, Female
3 ZF200040 1 CONNECTOR, Amp, 22 way

B30C 6X6 ADT 247


CONNECTORS 4 TO 7

1, 2 5, 6

III IIII
1 2 3 6 WAY PLASTIC CONNECTOR -SPARE WIRES
P04 .(INSIDE CAB ). 4 WAY PLASTIC CONNECTOR -DISTRIBUTION HARNESS TO WIPER
4 5 6 P06 MOTOR .(INSIDE CAB ).

I II

PAGE WIRE COLOUR FUNCTION TEST LIGHT PAGE WIRE COLOUR FUNCTION TEST LIGHT
PIN/SOCKET

PIN/SOCKET
? ?
WIRE WIRE WIRE WIRE

1 1 8 YELLOW 1.5 +24 V TO CB & SWITCH"2"

2 8 PINK / BLACK 1.5 CAB TO ARTIC SECTION SPARE 2 8 RED 1.5 WIPER MOTOR RUN TO SWITCH"5"
3 8 RED/ BLACK 1.5 CAB TO ARTIC SECTION SPARE 3 8 GREEN 1.5 WIPER MOTOR PARK TO SWITCH"7" SWITCHED
4 8 GREEN/BLACK 1.5 CAB TO ARTIC SECTION SPARE 4 8 BLACK 1.5 EARTH
5 8 GREY/ WHITE 1.5 CAB TO ARTIC SECTION SPARE
6 8 WHITE/ GREY 1.5 CAB TO ARTIC SECTION SPARE

7, 8

1 3 WAY PLASTIC CONNECTOR -AIRCON (INSIDE CAB ).


5 6 7 8 8 WAY PLASTIC CONNECTOR -DISTRIBUTION HARNESS TO INDICATOR
P05 P07 NOTE : PIN / SOCKET NUMBERING IS NOT RELATED TO POSITION
1 2 3 4 LEVER SWITCH .(INSIDE CAB ). ON THE CONNECTOR. WIRE COLOUR IS CLEARLY VISIBLE ON THIS
3 2 TYPE OF CONNECTOR.

3, 4

PAGE WIRE COLOUR FUNCTION TEST LIGHT PAGE WIRE COLOUR FUNCTION TEST LIGHT
PIN/SOCKET

PIN/SOCKET
? HEADLIGHT DIP RELAY"86" TO SWITCH ?
WIRE WIRE WIRE WIRE

1 5 BROWN 1.5 LEFT INDICATORS (BK/ WH ) FLASHING 1 7 BLACK 4.0 EARTH


2 5 YELLOW/BROWN 1.5 FLASHER UNIT IN (BK/WH/GN ) SWITCHED 2 7 RED 4.0 CB 6 TO AIRCON
3 5 YELLOW 1.5 RIGHT INDICATORS (BK/GN) FLASHING 3 7 RED/WHITE 1.5 AIRCON TO AIRCON BINARY SWITCH SWITCHED
4 5 GREEN/ BLACK 1.5 HORN + (BN/ GN)
5 5 WHITE/ GREY 1.5 BRIGHTS TO RELAY 85 (WH ) SWITCHED
6 5 GREY/WHITE 1.5 DIPS TO RELAY 85 (YL ) SWITCHED
7 5 WHITE/BLACK 1.5 HEADLIGHT CONTROL + (WH/BK) SWITCHED
8 5 GREEN/ BLACK 1.5 HORN (BN) SWITCHED 70081717-B
P007098
17

B30C 6X6 ADT 248


CONNECTORS 4 TO 7
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 206740 1 CONNECTOR, 6 way Utilux, Female
2 206741 1 CONNECTOR, 6 way Utilux, Female
3 206723 1 CONNECTOR, 8 way Espa, Male
4 206724 1 CONNECTOR, 8 way Espa, Female
5 206721 1 CONNECTOR, 4 way Espa, Male
6 206722 1 CONNECTOR, 4 way Espa, Female
7 206736 1 CONNECTOR, 3 way Utilux, Male
8 206737 1 CONNECTOR, 3 way Utilux, Female

B30C 6X6 ADT 249


CONNECTORS 8 TO 11

1, 2 3, 4

6 WAY PLASTIC CONNECTOR -FRONT HARNESS TO HEADLIGHT P10 4 WAY SEALED CONNECTOR -BIN SWITCH TO HARNESS
P08 HARNESS .(FRONT RIGHT ENGINE COMPARTMENT ). (REAR CHASSIS)

PAGE WIRE COLOUR FUNCTION TEST LIGHT PAGE WIRE COLOUR FUNCTION TEST LIGHT
PIN/SOCKET

PIN/SOCKET
? ?
WIRE WIRE WIRE WIRE

1 4 BLUE 1.5 PARK LIGHTS FRONT SWITCHED 1 11 PURPLE 1.5 BIN SWITCH NC CONTACT
2 4 GREY 1.5 DIP LIGHTS 2 X 70 WATT SWITCHED 2 11 BLACK 1.5 EARTH
3 4 WHITE 1.5 BRIGHT LIGHTS 4 X 75 WATT SWITCHED 3
4 5 YELLOW 1.5 INDICATOR LIGHT RIGHT FRONT FLASHING 4
5 5 BROWN 1.5 INDICATOR LIGHT LEFT FRONT FLASHING
6 5 GREEN/BLACK 1.5 HORN SWITCHED
5, 6

5, 6

P11 8 WAY DEUTSCH CONNECTOR - CAB HARNESS TO


UPPER CAB HARNESS (RHS OF CAB UNDER DASH)
8 WAY PLASTIC CONNECTOR -ARTIC HARNESS TO REAR
P09
HARNESS .(AT ARTICULATION JOINT).
PAGE WIRE COLOUR FUNCTION TEST LIGHT

PIN/SOCKET
PAGE WIRE COLOUR FUNCTION TEST LIGHT

?
PIN/SOCKET

WIRE WIRE
?
1 13 GREEN 1.5 MIRROR CONTROL SERVO COMMON(LH) POLARITY SWITCH POLARITY SWITCH
WIRE WIRE
2 13 ORANGE 1.5 MIRROR CONTROL SERVO MOTOR(LH) POLARITY SWITCH POLARITY SWITCH
1 11 PURPLE 1.5 BIN UP SWITCH SWITCH CLOSED
3 13 YELLOW 1.5 MIRROR CONTROL SERVO MOTOR(LH) POLARITY SWITCH POLARITY SWITCH
2 6 RED 1.5 SPARE IGNITION POSITIVE CB 9
4
3 14 WHITE/RED 1.5 TO REVERSE LIGHTS AND ALARM SWITCHED 5 13 BLUE 1.5 HEATING ELEMENTS (RH & LH) SWITCHED
4 8 YELLOW/ BROWN 1.5 SPARE
6 13 YELLOW 1.5 MIRROR CONTROL SERVO MOTOR(RH) POLARITY SWITCH POLARITY SWITCH
5 6 BLACK/RED 1.5 STOP LIGHT SWITCH TO STOP LIGHTS SWITCHED
7 13 ORANGE 1.5 MIRROR CONTROL SERVO MOTOR(RH) POLARITY SWITCH POLARITY SWITCH
6 4 BLUE 1.5 PARK LIGHTS SWITCH TO TAIL LIGHTS SWITCHED
8 13 GREEN 1.5 MIRROR CONTROL SERVO COMMON(RH) POLARITY SWITCH POLARITY SWITCH
7 5 BROWN 1.5 TO REAR LEFT INDICATOR LIGHT FLASHING
5 YELLOW 1.5 TO REAR RIGHT INDICATOR LIGHT FLASHING
8 70081718-B
P007099
18

B30C 6X6 ADT 250


CONNECTORS 8 TO 11
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 206708 1 CONNECTOR, 6 way Deutsch, Male
2 206709 1 CONNECTOR, 6 way Deutsch, Female
3 206706 1 CONNECTOR, 4 way Deutsch, Male
4 206707 1 CONNECTOR, 4 way Deutsch, Female
5 206711 1 CONNECTOR, 8 way Deutsch, Male
6 206712 1 CONNECTOR, 8 way Deutsch, Female

B30C 6X6 ADT 251


CONNECTORS 12 TO 14
3
1, 2

25 24 23 22 21 20 19 18 17 16 15 14

=AMP 925 470


P12 4 WAY SEALED CONNECTOR TO ROOF FUNCTIONS
13 12 11 10 9 8 7 6 5 4 3 2 1

= LIGHT DOES NOT SWITCH ON

P14 25 WAY AMP CONNECTOR -MFA 10 MASTER UNIT


(NUMBERING IS ON THE FRONT OF THE CONNECTOR) = LIGHT DOES SWITCH ON
PAGE WIRE COLOUR FUNCTION TEST LIGHT
PIN/SOCKET

PAGE WIRE COLOUR FUNCTION TEST LIGHT

? ?/ ? ?

PIN /SOCKET
P ?

WIRE WIRE
? ?/ ? ?

?
1 8 RED/BLUE 1.5 CAB LIGHT FEED

P
WIRE WIRE
2 9 ORANGE/WHITE 1.5 FLASHING BEACON SWITCH TO LIGHT
1 3 GREEN 1.5 BATTERY + 24V
3 10 GREY/RED 1.5 12V FROM BATTERY BALANCER
2 3 RED 1.5 IGNITION POSITIVE + 24V
4 10 GREEN/RED 1.5 B+ 12V FROM BATTERY BALANCER
3 3 PURPLE/BLUE 1.5 SWITCHING OUTPUT 1 SWITCHED
4 3 BLUE/RED 1.5 SWITCHING OUTPUT 2 SWITCHED
5 3 GREY 1.5 BRIDGE TO PIN 6
6 3 GREY 1.5 BRIDGE TO PIN 5
7 3 GREY 1.5 BRIDGE TO PIN 8
8 3 GREY 1.5 BRIDGE TO PIN 7
4, 5 9 3 PURPLE/WHITE 1.5 OIL PRESSURE SENDER
10 3 GREEN 1.5 AIR PRESSURE SENDER
11 3 BROWN/WHITE 1.5 ENGINE COOLANT TEMP. SENDER
12
1 2 P13 4 WAY PLASTIC CONNECTOR TO DIODE BLOCK (FRONT VIEW OF
13
BELL SIDE CONNECTOR)
4 3
14
15 3 BLACK 1.5 EARTH/ GROUND / NEGATIVE
16 3 BLUE 1.5 ILLUMINATION SWITCHED
PAGE WIRE COLOUR FUNCTION TEST LIGHT
17 3 ORANGE 1.5 DIAGNOSTIC CONNECTOR RxD
PIN/SOCKET

18 3 YELLOW 1.5 DIAGNOSTIC CONNECTOR TxD

? ?/ ? ? 19 3 BLACK 1.5 EARTH/ GROUND / NEGATIVE


P ?

20 3 GREY/ RED 1.5 ALTERNATOR "W" SIGNAL ALTERNATING


WIRE WIRE
21 3 BLACK 1.5 EARTH/ GROUND / NEGATIVE
1 6 RED/YELLOW 1.5 EXHAUST BRAKE SOLENOID
22 3 WHITE 1.5 SPEEDOMETER SIGNAL
2 6 WHITE/BROWN 1.5 RETARDER LIGHT
23 3 GREY 1.5 FUEL SENDER
3 6 BLACK/RED 1.5 BRAKE LIGHT RELAY
24
4 6 BLUE/BLACK1.5 OVERREV LIGHT
25 3 GREEN / WHITE 1.5 TRANSMISSION OIL TEMPERATURE

70081719-B
P007100
19

B30C 6X6 ADT 252


CONNECTORS 12 TO 14
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 206706 1 CONNECTOR, 4 way Deutsch, Male
2 206707 1 CONNECTOR, 4 way Deutsch, Female
3 203343 1 CONNECTOR, Amp, 25 way, Female
4 206738 1 CONNECTOR, 4 way Utilux, Male
5 206739 1 CONNECTOR, 4 way Utilux, Female

B30C 6X6 ADT 253


CONNECTORS 15 TO 17
2, 3
1

8 7 6 5 4 3 2 17 WAY CONNECTOR AS VIEWED FROM THE FRONT - 6 WAY PLASTIC CONNECTOR -CAB HARNESS TO
1 P15 P16
INTERFACE UNIT. (INSIDE THE DISTRIBUTION BOX). BATTERY BALANCER
17 16 15 14 13 12 11 10 9

PAGE WIRE COLOUR FUNCTION TEST LIGHT PAGE WIRE COLOUR FUNCTION TEST LIGHT
PIN/SOCKET

? ?/ ? ? ? ?/ ? ?

P ?
P ?

WIRE WIRE WIRE WIRE

1 1 10 BLACK 2.5 CHASSIS GROUND (0 VOLT)

2 2 10 BLUE 2.5 +24V INPUT SOURCE


3 2 BLUE /RED 1.5 MFA 10 INPUT W/L ON 3 10 GREY/ RED 1.5 +12V IGNITION SWITCHED TO RADIO
4 2 ORANGE 1.5 GENERAL WARNING LIGHT ON FUNCTIONS 4 10 WHITE 1.5 +12V BALANCE LINE
5 2 GREY/BLUE 1.5 TEST SIGNAL TEST 5 10 GREEN/ RED 1.5 +12V 10mA LIMITED MEMORY OUT
6 2 YELLOW/RED 1.5 ALTERNATOR D+ ENGINE RUN. 6 10 RED 1.5 IGNITION + "ON" LINE
7 2 PURPLE/GREEN 1.5 IN GEAR INPUT IN GEAR
8 2 ORANGE/ BROWN 1.5 EMERGENCY STEERING < 5 BAR
9 2 BLACK 1.5 EARTH
2 RED 1.5 IGNITION POSITIVE
4
10
11 2 PINK/BLACK 1.5 FLASHING OUTPUT (IGNITION) FLASHING
12 2 BLACK/WHITE 1.5 BEEPER EARTH D+ WITH FUNCT.
1 2
13 2 RED/GREY 1.5 ACCUMULATOR PRESSURE < 110BAR

14 2 PINK 1.5 PARK BRAKE BRAKE ON 4 3 P17 4 WAY PLASTIC CONNECTOR - MFA10 DIAGNOSTIC

15 2 WHITE/ BLUE 1.5 ENGINE COOLANT LEVEL W/L NO COOLANT


16 2 RED/WHITE 1.5 HYDRAULIC OIL TEMP >120°C
17

PAGE WIRE COLOUR FUNCTION TEST LIGHT

PIN/SOCKET
? ?/ ? ?

P ?
WIRE WIRE

1 3 ORANGE 1.5 RxD


2 3 YELLOW 1.5 TxD
3 3 BLACK 1.5 EARTH
4 3 GREEN 1.5 +24V

70081720-B
P007101
20

B30C 6X6 ADT 254


CONNECTORS 15 TO 17
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 206697 1 CONNECTOR, Amp, 17 way, Female
2 206708 1 CONNECTOR, 6 way Deutsch, Male
3 206709 1 CONNECTOR, 6 way Deutsch, Female
4 206725 1 CONNECTOR, 4 way, PAD 10, Male

B30C 6X6 ADT 255


CONNECTORS 18 TO 21
1, 2 3. 4

6 POSITION DEUTSCH DT
1 2 3 P20
CONNECTOR -RIGHT HAND SIDE MIRROR
6 WAY PLASTIC CONNECTOR -RADIO WIRES
P18
4 5 6 .(INSIDE CAB ROOF ).

PAGE WIRE COLOUR FUNCTION TEST LIGHT

PIN/SOCKET
PAGE WIRE COLOUR FUNCTION TEST LIGHT
? ?/? ?

?
PIN/SOCKET

P
WIRE WIRE

? ?/? ? 1 13 GREEN 1.5 MIRROR SERVO MOTOR COMMON (RH) SWITCHED POLARITY SWITCHED POLARITY
P ?

WIRE WIRE 2 13 ORANGE 1.5 LEFT/RIGHT SERVO (RHS) SWITCHED POLARITY SWITCHED POLARITY

3 13 YELLOW 1.5 UP / DOWN (RHS) SWITCHED POLARITY SWITCHED POLARITY


1 10 WHITE TWINFLEX LEFT SPEAKER + SIGNAL
4 13 BLUE 1.5 MIRROR DEMISTER ELEMENT SWITCHED
2 10 BLACK 2.5 GROUND
5 13 BLACK 1.5 EARTH (HEAT)
3 10 GREY/ RED 1.5 12V IGNITION SUPPLY
10 WHITE TWINFLEX RIGHT SPEAKER + SIGNAL 6
4
5 10 2x WHITE TWINFLEX SPEAKER COMMON GROUNDS(-)
6 10 GREEN/ RED 1.5 B+ 12V CURRENT LTD SUPPLY (10mA)

3, 4

5, 6
6 POSITION DEUTSCH DT
P21
CONNECTOR -LEFT HAND SIDE MIRROR

1 2 P19 4 WAY PLASTIC CONNECTOR : CAB SPARE POSITIVES AND


SPARE WIRES TO ARTIC HARNESS TEST LIGHT
4 3 PAGE WIRE COLOUR FUNCTION

PIN/SOCKET
? ?/? ?

P ?
PAGE WIRE COLOUR FUNCTION TEST LIGHT
WIRE WIRE
PIN/SOCKET

1 13 GREEN 1.5 MIRROR SERVO MOTOR COMMON (LH) SWITCHED POLARITY SWITCHED POLARITY
? ?/? ?
P ?

2 13 ORANGE 1.5 LEFT/RIGHT SERVO (LHS) SWITCHED POLARITY SWITCHED POLARITY


WIRE WIRE SWITCHED POLARITY SWITCHED POLARITY
3 13 YELLOW 1.5 UP / DOWN (LHS)
1 8 BROWN/ YELLOW1.5 SPARE TO ARTIC HARNESS 4 13 BLUE 1.5 MIRROR DEMISTER ELEMENT SWITCHED
2 8 RED 1.5 SPARE POSITIVE CB 9 5 13 BLACK 1.5 EARTH (HEAT)
3 8 RED 1.5 SPARE POSITIVE CB 9 6
4 8 YELLOW/ BROWN 1.5 SPARE TO ARTIC HARNESS

70081721-B
P007102
21

B30C 6X6 ADT 256


CONNECTORS 18 TO 21
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 206740 1 CONNECTOR, 6 way Utilux, Female
2 206741 1 CONNECTOR, 6 way Utilux, Female
3 206708 1 CONNECTOR, 6 way Deutsch, Male
4 206709 1 CONNECTOR, 6 way Deutsch, Female
5 206738 1 CONNECTOR, 4 way Utilux, Male
6 206739 1 CONNECTOR, 4 way Utilux, Female

B30C 6X6 ADT 257


CONNECTORS 22 TO 25

1, 2 3
6A 5 B 4
1 2 3
3 WAY DEUTSCH CONNECTOR - REAR HARNESS SPARE. 5 6 7 8 8 WAY PLASTIC CONNECTOR -COLD START MODULE
P22 (NEAR BACKUP ALARM). P24
1 2 3 4 CONTROL TO CAB HARNESS

PAGE WIRE COLOUR FUNCTION TEST LIGHT


PAGE WIRE COLOUR FUNCTION TEST LIGHT

PIN/SOCKET
PIN/SOCKET

? ? ? ?/ ? ?

P ?
?/?
P ?

WIRE WIRE WIRE WIRE

8 1 9 RED 1.5 24V TO MODULE


A BROWN/YELLOW 1.5 SPARE WIRE TO CAB
2 9 BLACK 1.5 GROUND / 0V
B 6 RED 1.5 +24V
EARTH 3 9 BLACK 1.5 GROUND / 0V
C 6 BLACK 1.5
4 9 YELLOW/ RED 1.5 ALTERNATOR D+ SIGNAL CHANGES CHANGES
5 9 BLACK/WHITE 1.5 CRANK SIGNAL FROM START BUTTON CRANKING
6 9 GREY/ BLACK 1.5 COLD START FUEL SOLENOID MODULE DEP.
7 9 GREY/WHITE 1.5 COLD START TEMP SENSOR (<15°C)
8 9 ORANGE/ BLACK 1.5 TO COLD START WARNING LIGHT MODULE DEP.
4, 5

III IIII 6, 7
1 2 P23 4 WAY PLASTIC CONNECTOR : MAIN WARNING LIGHT/ OVERREV 4 WAY PLASTIC CONNECTOR -COLD START MODULE
P25
LIGHT COMBO TO CAB HARNESS GLOW PLUG TO CAB HARNESS
4 3
I II

PAGE WIRE COLOUR FUNCTION TEST LIGHT PAGE WIRE COLOUR FUNCTION TEST LIGHT

PIN/SOCKET
PIN/SOCKET

? ?/? ? ? ?/ ? ?

?
P ?

P
WIRE WIRE WIRE WIRE

1 2 ORANGE 1.5 GENERAL WARNING FROM INTERFACE 1 9


2 6 BLUE / BLACK 1.5 OVERREV RELAY "87" 2 9
3 6 BLACK 1.5 GROUND (0 VOLT) 3 9 BLUE/WHITE 2.5 MODULE OUTPUT TO GLOW PLUG MODULE DEP.
4 2 PINK/BLACK 1.5 FLASHING POSITIVE FROM INTERFACE 4 9 RED 2.5 POWER SUPPLY TO GLOW PLUG MOD.

70081722-B
P007103
22

B30C 6X6 ADT 258


CONNECTORS 22 TO 25
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 206705 1 CONNECTOR, 3 way Deutsch, Male
2 206690 1 CONNECTOR, 3 way Deutsch, Female
3 206724 1 CONNECTOR, 8 way Espa, Female
4 206738 1 CONNECTOR, 4 way Utilux, Male
5 206739 1 CONNECTOR, 4 way Utilux, Female
6 206721 1 CONNECTOR, 4 way Espa, Male
7 206722 1 CONNECTOR, 4 way Espa, Female

B30C 6X6 ADT 259


CONNECTORS 26 TO 30
1
4, 5

3 WAY PLASTIC CONNECTOR -SPARE -ARTIC HARNESS RH CAB MOUNT


3 WAY PACKARD CONNECTOR -ENGINE HARNESS TO SYNCRO P28 AREA.
P26 NOTE : PIN / SOCKET NUMBERING IS NOT RELATED TO POSITION
START SOLENOID ON INJECTOR PUMP.
ON THE CONNECTOR. WIRE COLOUR IS CLEARLY VISIBLE ON THIS
TYPE OF CONNECTOR.

PAGE WIRE COLOUR FUNCTION TEST LIGHT

PIN/SOCKET
? ?/ ? ?

P ?
PAGE WIRE COLOUR FUNCTION TEST LIGHT
WIRE WIRE
PIN/SOCKET

8 PINK/ BLACK 1.5


? ?/ ? ? 1 SPARE FROM ARTIC TO CAB
P ?

2 8 GREEN/ BLACK1.5 SPARE FROM ARTIC TO CAB


WIRE WIRE
3 8 RED/BLACK 1.5 SPARE FROM ARTIC TO CAB
A 1 RED 2.5 HOLD COIL
B 1 BK/WH 2.5 PULL COIL FROM STARTER ON CRANKING 4, 5
3 WAY PLASTIC CONNECTOR -SPARE -ARTIC HARNESS VOAC BLOCK
C 1 BK 2.5 EARTH AREA.
P29
NOTE : PIN / SOCKET NUMBERING IS NOT RELATED TO POSITION
ON THE CONNECTOR. WIRE COLOUR IS CLEARLY VISIBLE ON THIS
TYPE OF CONNECTOR.

PAGE WIRE COLOUR FUNCTION TEST LIGHT

PIN/SOCKET
2, 3
? ?/ ? ?

P ?
WIRE WIRE

4 WAY SEALED CONNECTOR -COLD START HARNESS TO 1 8 WHITE/ GREY 1.5 SPARE FROM ARTIC TO CAB
P27
ENGINE HARNESS 8 GREY/WHITE 1.5 SPARE FROM ARTIC TO CAB
2
3 8 BROWN/ YELLOW 1.5 SPARE FROM ARTIC TO CAB

6, 7
PAGE WIRE COLOUR FUNCTION TEST LIGHT
PIN/SOCKET

P30 2 WAY DEUTSCH CONNECTOR - SPARE POSITIVE - ARTICULATION AREA


2 1
? ?/ ? ?
P ?

WIRE WIRE
PAGE WIRE COLOUR FUNCTION TEST LIGHT
1 9 BLUE/WHITE 2.5 GLOW PLUG
2 9 BLACK 1.5 EARTH PIN/SOCKET
3 9 GREY/ WHITE 1.5 COLD START TEMPERATURE SENSOR
P ?
? ?/ ? ?
4 9 GREY/ BLACK 1.5 COLD START FUEL SOLENOID WIRE WIRE

1 6 RED 1.5 24V SPARE


2 6 BLACK 1.5 EARTH / GROUND

70081723-B
P007104
23

B30C 6X6 ADT 260


CONNECTORS 26 TO 30
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 206727 1 CONNECTOR, 3 way Packard, Female
2 206706 1 CONNECTOR, 4 way Deutsch, Male
3 206707 1 CONNECTOR, 4 way Deutsch, Female
4 206736 1 CONNECTOR, 3 way Utilux, Male
5 206737 1 CONNECTOR, 3 way Utilux, Female
6 206703 1 CONNECTOR, 8 way Deutsch, Male
7 206704 1 CONNECTOR, 2 way Deutsch, Female

B30C 6X6 ADT 261


CONNECTORS 31 TO 36
1, 2

2 WAY DEUTSCH CONNECTOR - FAN TEMPERATURE SWITCH.


P31 (NEXT TO VOAC BLOCK).
2 1
3, 4
6A 5 B 4
PAGE WIRE COLOUR FUNCTION TEST LIGHT 1 2 3
3 WAY DEUTSCH CONNECTOR - REAR LIGHTS HARNESS TO TAIL LIGHTS.
PIN/SOCKET

P34
(INSIDE LEFT REAR LIGHTS BOX).

? ?/ ? ?
P ?

C
WIRE WIRE

1 RED 1.5 POWER TO TRANSMISSION FAN SWITCH PAGE WIRE COLOUR FUNCTION TEST LIGHT
14

PIN/SOCKET
2 14 RED/BLACK 1.5 POWER TO TRANSMISSION FAN SWITCHED

1, 2 ? ?/ ? ?

P ?
WIRE WIRE
2 WAY DEUTSCH CONNECTOR - TRANSMISSION COOLER FAN.
P32
2 1 (IN BATTERY BOX). 6
A BLACK 1.5 EARTH
B 6 BLACK/RED 1.5 TAIL LIGHTS (BRAKES) BRAKING
PAGE WIRE COLOUR FUNCTION TEST LIGHT C 6 BLUE 1.5 TAIL LIGHTS (LIGHTS SWITCH) SWITCHED
PIN/SOCKET

1, 2
? ?/ ? ? 2 WAY DEUTSCH CONNECTOR - REAR LIGHTS HARNESS TO RIGHT REAR
P ?

P35 INDICATOR LIGHT.


WIRE WIRE 2 1 (INSIDE RIGHT REAR LIGHTS BOX).

1 14 RED/ BLACK 1.5 FROM COOLER FAN SWITCH SWITCHED


PAGE WIRE COLOUR FUNCTION TEST LIGHT
2 14 BLACK 1.5 EARTH

PIN/SOCKET
RIGHT REAR INDICATOR LIGHT
? ?/ ? ?

P ?
3, 4 WIRE WIRE
6A 5 B 4
1 5 BLACK 1.5 EARTH
1 2 3
3 WAY DEUTSCH CONNECTOR - REAR LIGHTS HARNESS TO TAIL LIGHTS. 2 5 YELLOW 1.5 RIGHT REAR INDICATOR LIGHT FLASHING
P33
(INSIDE RIGHT REAR LIGHTS BOX).
1, 2
2 WAY DEUTSCH CONNECTOR - REAR LIGHTS HARNESS TO LEFT REAR
C P36 INDICATOR LIGHT.
2 1
(INSIDE LEFT REAR LIGHTS BOX).
PAGE WIRE COLOUR FUNCTION TEST LIGHT
PAGE WIRE COLOUR FUNCTION TEST LIGHT
PIN/SOCKET

? PIN/SOCKET
? ?/ ?
P ?

? ?/ ? ?
?
WIRE WIRE
P

6 WIRE WIRE
A BLACK 1.5 EARTH
B 6 BLACK/RED 1.5 TAIL LIGHTS (BRAKES) BRAKING 1 5 BLACK 1.5 EARTH
C 6 BLUE 1.5 TAIL LIGHTS (LIGHTS SWITCH) SWITCHED 2 5 BROWN 1.5 LEFT REAR INDICATOR LIGHT FLASHING

70081724-B
P007105
24

B30C 6X6 ADT 262


CONNECTORS 31 TO 36
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 206703 1 CONNECTOR, 8 way Deutsch, Male
2 206704 1 CONNECTOR, 2 way Deutsch, Female
3 206705 1 CONNECTOR, 3 way Deutsch, Male
4 206690 1 CONNECTOR, 3 way Deutsch, Female

B30C 6X6 ADT 263


CONNECTORS 37 TO 40

41, 2 41, 2
3 3
1 2 WAY PLASTIC CONNECTOR - CAB HARNESS TELMA OPTION CONTROL 1 2 WAY PLASTIC CONNECTOR - FRONT HARNESS TO LEFT HAND SIDE
P37 P40
(NON STANDARD) INDICATOR LAMP
2 2

PAGE WIRE COLOUR FUNCTION TEST LIGHT PAGE WIRE COLOUR FUNCTION TEST LIGHT

PIN/SOCKET
PIN/SOCKET

? ?
WIRE WIRE WIRE WIRE

1 2 RED 1.5 +24V 1 5 BLACK 1.5 +0V (GROUND)

2 3 GREY/RED 1.5 "W" SIGNAL FROM ALTERNATOR ALTERNATING ALTERNATING 2 5 BROWN 1.5 +24V INDICATOR FLASHING

41, 2
3
1 2 WAY PLASTIC CONNECTOR - CAB HARNESS SPARE SUPPLY
P38
2

PAGE WIRE COLOUR FUNCTION TEST LIGHT


PIN/SOCKET

?
WIRE WIRE

1 7 BLACK 1.5 +0V (GROUND)

2 7 RED 1.5 +24V

4
1, 2
3
1 2 WAY PLASTIC CONNECTOR - FRONT HARNESS TO RIGHT HAND SIDE
P39
INDICATOR LAMP
2

PAGE WIRE COLOUR FUNCTION TEST LIGHT


PIN/SOCKET

?
WIRE WIRE

1 5 BLACK 1.5 +0V (GROUND)

2 5 YELLOW 1.5 +24V INDICATOR FLASHING


70081725-B
P007106
25

B30C 6X6 ADT 264


CONNECTORS 37 TO 40
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 206734 1 CONNECTOR, 2 way Utilux, Male
2 206735 1 CONNECTOR, 2 way Utilux, Female

B30C 6X6 ADT 265


ELECTRICAL CONNECTORS - DETAIL A

Note: A connector’s Gender is


X7
6
determined by the terminal it takes
i. e. Sockets determine the
connector is Female even if the
housing is male

X 28 2

5
14
1

13
X 24

10
3

7
12
9

11
P007085

B30C 6X6 ADT 266


ELECTRICAL CONNECTORS - DETAIL A
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 206878 1 CONNECTOR, 32 way Cannon, Female Refer Sheet 70081726-B, Item 30
2 206879 1 CONNECTOR, 32 way Cannon, Male (Bulkhead) Refer Sheet 70081727-B, Item 24
3 206692 1 CONNECTOR, 24 way Cannon, Male Refer Sheet 70081726-B, Item 18
4 206882 1 CONNECTOR, 24 way Cannon, Female Refer Sheet 70081727-B, Item 25
5 206711 2 CONNECTOR, 8 way Deutsch, Male Refer Sheet 70081726-B, Item 10 & 70081727-B, Item 36
6 206712 2 CONNECTOR, 8 way Deutsch, Female Refer Sheet 70081726-B, Item 2 & 70081727-B, Item 2
7 206708 1 CONNECTOR, 6 way Deutsch, Male Refer Sheet 70081726-B, Item 45
8 206709 3 CONNECTOR, 6 way Deutsch, Female Refer Sheet 70081726-B, Item 22 & 70081727-B, Item 33, 42
9 206706 2 CONNECTOR, 4 way Deutsch, Male Refer Sheet 70081726-B, Item 31 & 70081727-B, Item 37
10 206707 3 CONNECTOR, 4 way Deutsch, Female Refer Sheet 70081726-B, Item 3, 53 & 70081727-B, Item 3
11 206705 1 CONNECTOR, 3 way Deutsch, Male Refer Sheet 70081726-B, Item 36
12 206690 3 CONNECTOR, 3 way Deutsch, Female Refer Sheet 70081726-B, Item 4, 35
13 206703 3 CONNECTOR, 8 way Deutsch, Male Refer Sheet 70081726-B, Item 12, 26
14 206704 5 CONNECTOR, 2 way Deutsch, Female Refer Sheet 70081726-B, Item 5, 11, 25

B30C 6X6 ADT 267


ELECTRICAL CONNECTORS - DETAIL B
Note: A connector’s Gender is
determined by the terminal it takes
i. e. Sockets determine the
connector is Female even if the 3
housing is male
5

1
4

15

11 14

7
10 9
13

17
12
16
8

P007086

B30C 6X6 ADT 268


ELECTRICAL CONNECTORS - DETAIL B
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 ZF200040 1 CONNECTOR, Amp, 22 way Refer Sheet 70081727-B, Item 31
2 206740 2 CONNECTOR, 6 way Utilux, Female Refer Sheet 70081727-B, Item 22, 39
3 206741 2 CONNECTOR, 6 way Utilux, Female Refer Sheet 70081727-B, Item 21, 38
4 206723 2 CONNECTOR, 8 way Espa, Male
5 206724 2 CONNECTOR, 8 way Espa, Female Refer Sheet 70081727-B, Item 26
6 206721 3 CONNECTOR, 4 way Espa, Male
7 206722 2 CONNECTOR, 4 way Espa, Female Refer Sheet 70081727-B, Item 27
8 206736 3 CONNECTOR, 3 way Utilux, Male Refer Sheet 70081727-B, Item 8 & 70081726-B, Item 15
9 206737 3 CONNECTOR, 3 way Utilux, Female Refer Sheet 70081727-B, Item 7 & 70081726-B, Item 14
10 206738 3 CONNECTOR, 4 way Utilux, Male Refer Sheet 70081727-B, Item 20
11 206739 3 CONNECTOR, 4 way Utilux, Female Refer Sheet 70081727-B, Item 19
12 206734 6 CONNECTOR, 2 way Utilux, Male Refer Sheet 70081726-B, Item 47 & 70081727-B, Item 5, 41
13 206735 8 CONNECTOR, 2 way Utilux, Female Refer Sheet 70081726-B, Item 28, 46 & 70081727-B, Item 4, 40
14 206730 6 CONNECTOR, 8 way SWF, Female Refer Sheet 70081727-B, Item 12
15 206731 22 CONNECTOR, 2 way SWF, Female Refer Sheet 70081727-B, Item 13
16 206778 31 CONNECTOR, 1 way Utilux, Slip On, Female Refer Sheet 70081726-B, Item 17, 23, 49 & 70081727-B, Item 14
17 206777 4 CONNECTOR, 3 way Utilux, Female Refer Sheet 70081726-B, Item 48

B30C 6X6 ADT 269


ELECTRICAL CONNECTORS - DETAIL C
Note: A connector’s Gender is
determined by the terminal it takes
i. e. Sockets determine the
connector is Female even if the
housing is male
3

2 6

10

9
8
7
P007087

B30C 6X6 ADT 270


ELECTRICAL CONNECTORS - DETAIL C
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 203343 1 CONNECTOR, Amp, 25 way, Female Refer Sheet 70081727-B, Item 18
2 206697 1 CONNECTOR, Amp, 17 way, Female Refer Sheet 70081727-B, Item 34
3 206725 1 CONNECTOR, 4 way, PAD 10, Male Refer Sheet 70081727-B, Item 29
4 206727 1 CONNECTOR, 3 way Packard, Female Refer Sheet 70081726-B, Item 29
5 202916 4 CONNECTOR, M27, Female Refer Sheet 70081726-B, Item 13, 39, 54
6 202557 1 CONNECTOR, M24, Female Refer Sheet 70081726-B, Item 55
7 201529 5 CONNECTOR, Z4 Asco Valve, Female Refer Sheet 70081726-B, Item 16, 27 & 70081727-B, Item 10
8 206729 1 CONNECTOR, 6 way Packard, Female Refer Sheet 70081727-B, Item 15
9 206732 1 CONNECTOR, 1 way Utilux (Male halve)
10 206733 1 CONNECTOR, 1 way Utilux, Female Refer Sheet 70081727-B, Item 6

B30C 6X6 ADT 271


CENTER CONSOLE

8 1 7

QUARTZ
1
0 0 0 0 0 10
HOURS
n/min

P !
15 40
10 30 50
x min x 100 20 km/h + -

MOTO METER MOTO METER


20 60 P

5 R
N

25 10
D

70
0 30 0 80

2, 6 3 4 5, 6

P007677

B30C 6X6 ADT 272


CENTER CONSOLE
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 204054 1 ANNUNCIATOR, Double Red, LED (General Warning Light) Refer Schematic Page 70081706-B, Item 10
2 203312 1 MFA10, Warning Light, Cluster 1 Refer Schematic Page 70081702-B, Item 10
3 203313 1 SLAVE TACHOMETER, 3000 RPM, MFA 10 Refer Schematic Page 70081703-B, Item 11
4 203867 1 SPEEDO SLAVE UNIT, 80Km/h, MFA 10 Refer Schematic Page 70081703-B, Item 10
5 203311 1 MFA10, Warning Light, Cluster 2 Refer Schematic Page 70081702-B, Item 11
6 200215 20 BULB, Wedge, 24V 2.1W Part of Warning Light Clusters 1 & 2
7 ZF200017 1 DISPLAY SCREEN Refer Schematic Page 70081712-B, Item 2
8 201864 1 GUAGE, Hour meter, Hobbs Refer Schematic Page 70081702-B, Item 13
9 206423 1 PIGTAIL, 200mm (Not Illustrated) Refer Schematic Page 70081703-B, Item 9
10 203342 1 PIGTAIL, 750mm (Not Illustrated) Refer Schematic Page 70081703-B, Item 8

B30C 6X6 ADT 273


RIGHT HAND SIDE CONSOLE
15 16 5 15 8 17 18
2 3 4 6 9 7 9

14 12V
204635

10 11 12 13

+ - trip

P006795

B30C 6X6 ADT 274


RIGHT HAND SIDE CONSOLE
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 203339 1 INSERT, Dash, RHS
2 202414 1 LENS, Interior Light Switch Refer Schematic Page 70081708-B, Item 7
3 202415 1 LENS, Headlight Switch Refer Schematic Page 70081704-B, Item 10
4 205159 1 LENS, Wiper Washer Switch Refer Schematic Page 70081708-B, Item 9
5 204948 1 SWITCH, Wipe/Wash, New Look, SWF Refer Schematic Page 70081708-B, Item 8
6 203852 1 LENS (Inter Axle Lock Switch) Refer Schematic Page 70081708-B, Item 6
7 202416 1 LENS, Hazard Switch Refer Schematic Page 70081705-B, Item 10
8 204049 1 SWITCH, Hazard, New Look, SWF Refer Schematic Page 70081705-B, Item 9
9 202423 4 INSERT, Blank
10 202101 1 DECAL, Dash Controls
11 200706 1 SWITCH, Press Button, Starter
12 206258 1 SWITCH, Ignition Includes 206261 (Ignition only) & 206259 (Nut only)
13 202729 1 CIGARETTE LIGHTER
14 206111 1 MFA 10 MASTER UNIT, B30C 6 X 6 Refer Schematic Page 70081703-B, Item 7
15 204946 2 SWITCH, 2 Position, New Look, SWF Refer Schematic Page 70081708-B, Item 5
16 204070 1 SWITCH, 3 Position, New Look, SWF Refer Schematic Page 70081704-B, Item 9
17 204068 1 FRAME, 6 space switch holder
18 202410 1 FRAME, 3 space switch holder
19 202932 7 BULB, Rocker Switch (Not Illustrated) Refer Schematic Page 70081704-B, Item 1
20 202570 7 HOLDER, Bulb (Not Illustrated) Refer Schematic Page 70081704-B, Item 2

B30C 6X6 ADT 275


AIRCONDITIONER CONTROL UNIT

MCC

2, 4 3, 4
5

P006665

B30C 6X6 ADT 276


AIRCONDITIONER CONTROL UNIT
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 203965 1 PANEL, Control, Air Con
2 202053 1 SWITCH, Rocker, Amber Light
3 202054 1 SWITCH, Rocker, Green, Light
4 204933 2 BULB, 3 Watt
5 100400 4 SCREW, Self Tapping

B30C 6X6 ADT 277


BATTERIES, CLAMPS AND CABLES

3 1
2
7 25, 26
in 10
8 Ma ion to ution 9
4 g n it trib
3
9
I
b Dis 8
6 Ca 14
14 Box
11 10 10
10 11
5 13 13
37

6
14
13
14
12 14 32
Ma
Disin Ba 14
trib tte 13
uti ry t 25, 26 14 13 14 13
on o C
Bo ab
x 25, 26
Ma To To
Di in B
Ign
itio in Star
25, 26 38 str at Ca ter
28 27 ibu ter nS b Bu
28 wi 18 tto
tio y t tch n
nBoC 17 15
ox ab 16
30 20
27
17 22
36 33 19 23 25
18
35 29 16 17 21
16

24
17
32
id,
or leno
ot i ll So enoid,
tar ter M ngin
e K
r So
l ut
To S To E ter Moto ck Cut O
t a r l o
S ic B
raul
Hyd
24 31
34
P007176

B30C 6X6 ADT 278


BATTERIES, CLAMPS AND CABLES
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 205259 1 CIRCUIT BREAKER, Large
2 NSI 1 SCREW, Hex. Head
3 NSI 2 WASHER
4 NSI 1 NUT
5 NSI 2 NUT
6 NSI 2 WASHER
7 NSI 1 HOUSING, Circuit Breaker
8 202537 2 SOLENOID, Continuous
9 NSI 2 SCREW, Hex. Head
10 NSI 4 WASHER
11 NSI 2 NUT
12 NSI 2 HOUSING
13 NSI 8 NUT
14 NSI 8 WASHER
15 205174 1 BATTERY DISCONNECT, W/Faceplate Refer Sheet 70081701-B, Item 8
16 NSI 4 NUT
17 NSI 4 WASHER
18 NSI 2 NUT
19 NSI 1 SPACER
20 NSI 1 CAP
21 NSI 1 HOUSING
22 NSI 1 SCREW, Hex. Head
23 NSI 1 WASHER
24 200865 2 BATTERY, 12V Refer Sheet 70081701-B, Item 5
25 206137 1 HARNESS, B30C.3, Cab and Distribution Box Includes Item 26
26 NSI 8 CABLE
27 200202 2 BOOT, Red, “+” Battery Terminal
28 200203 2 BOOT, Black, “-” Battery Terminal
29 190757 1 BATTERY CABLE, Negative Refer Sheet 70081701-B, Item 6
30 190758 1 BATTERY CABLE, Negative Refer Sheet 70081701-B, Item 7
31 190756 1 BATTERY CABLE, Positive Refer Sheet 70081701-B, Item 3
32 190759 2 BATTERY CABLE, Negative
33 173439 1 CLAMP, Double, Batteries
34 100187 2 J-BOLT

B30C 6X6 ADT 279


BATTERIES, CLAMPS AND CABLES

3 1
2
7 25, 26
in 10
8 Ma ion to ution 9
4 g n it trib
3
9
I
b Dis 8
6 Ca 14
14 Box
11 10 10
10 11
5 13 13
37

6
14
13
14
12 14 32
Ma
Disin Ba 14
trib tte 13
uti ry t 25, 26 14 13 14 13
on o C
Bo ab
x 25, 26
Ma To To
Di in B
Ign
itio in Star
25, 26 38 str at Ca ter
28 27 ibu ter nS b Bu
28 wi 18 tto
tio y t tch n
nBoC 17 15
ox ab 16
30 20
27
17 22
36 33 19 23 25
18
35 29 16 17 21
16

24
17
32
id,
or leno
ot i ll So enoid,
tar ter M ngin
e K
r So
l ut
To S To E ter Moto ck Cut O
t a r l o
S ic B
raul
Hyd
24 31
34
P007176

B30C 6X6 ADT 280


BATTERIES, CLAMPS AND CABLES
ITEM PART NUMBER QTY DESCRIPTION REMARKS
36 100312 2 NUT, Nyloc
37 203830 1 CIRCUIT BREAKER, 20A
38 174336 1 BOX, Electrical Refer to section 7(Frame and Body) Fig.”Battery Box”, Item 18

B30C 6X6 ADT 281


ELECTRICAL DISTRIBUTION BOX
5 2

ELECTRICAL DISTRIBUTION
BOX C-SERIES ADT 5

CB9 CB8 CB7

1
20 5 20

CIG. LIGHTER TRANSMISSION HOOTER


COLD START MODULE STOP LIGHTS
HYD. FAN REVERSE LIGHTS
RADIO INDICATORS

BATTERY BATTERY
CB2 CB3 CB4 CB5 CB6

5 25 15 15 40
3

2 TRANSMISSION HAZARD HEADLIGHTS MFA 10 AIRCON. 4


MFA 10 PARK LIGHTS DIP/BRIGHTS WARNING LIGHTS WIPE/WASH
6
RADIO E/BRAKE DIFF. LOCK
OVER REV. INT. LIGHT
ROTATION BEACON

P006796

B30C 6X6 ADT 282


ELECTRICAL DISTRIBUTION BOX
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 NSI 1 ELECTRICAL DISTRIBUTION BOX Part of 206137, Harness, B30C.3, Cab and Distribution Box
2 201467 2 CIRCUIT BREAKER, 5A
3 202575 1 CIRCUIT BREAKER, 40A
4 201468 2 CIRCUIT BREAKER, 15A
5 203830 2 CIRCUIT BREAKER, 20A
6 201374 1 CIRCUIT BREAKER, 25A
7 201311 10 RELAY, Change Over, 24V Item not Illustrated
8 201312 10 RELAY SOCKET Item not Illustrated
9 200583 1 FLASHER UNIT, 24V Item not Illustrated

B30C 6X6 ADT 283


284
SECTION 7 FRAME AND BODY

285
BONNET ASSEMBLY

10
2 11
12 15
3 14

16
13
4
10 22
6
23
5

13
7 14

18
9
14
6 15
9
8 11
21
3 24
6 3
3
6 14
17
5
19 22
20 P007515

B30C 6X6 ADT 286


BONNET ASSEMBLY
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 202057 1 BONNET, Sound Insulated
2 100148 6 WASHER, Flat
3 100316 6 NUT, Nyloc
4 204122 2 RUBBER, Bump Stop
5 100116 2 BOLT, Hex Head
6 200448 1 HORN ASSEMBLY
7 201798 1 GAS STRUT
8 202867 1 STRAP, Bonnet
9 174343 1 MOUNTING, Horn, Front
10 910241 3 PINCHWELD, Bootseal Used Only On Revision 01 Machines
11 171576 2 PLATE, Seal
12 171577 1 PLATE, Seal
13 100090 12 SCREW, Hex Head
14 100064 34 WASHER, Flat
15 100314 12 NUT, Nyloc
16 174696 1 FRAME, Grill
17 100399 2 SCREW, Cap
18 100312 1 NUT, Nyloc
19 174690 2 HINGE, Bonnet
20 100900 4 SCREW, Grub
21 173226 1 GRILL
22 222726 2 GREASE NIPPLE
23 100085 6 SCREW, Hex Head
24 100213 4 SCREW, CAP

NOTE: REFER TO SECTION 8 FOR UPGRADE


FROM VIN: AEB4098321R010063

B30C 6X6 ADT 287


BONNET LATCH ASSEMBLY

10
1
4
3 19
8 14
16
9 14 22
13
24
18

17
11

9 20

10
4

3
1

7 9
5

6 8
15 23

13
2

12 21

P007483

B30C 6X6 ADT 288


BONNET LATCH ASSEMBLY
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 100320 2 NUT, Cleveloc
2 183380 1 PEG, Bonnet Catch
3 101301 2 WASHER, Flat
4 172043 2 WASHER, Rubber
5 202917 1 SPRING, Compression
6 173802 1 CUP, Bonnet Catch
7 100293 1 NUT, Hexagon
8 100312 8 NUT, Nyloc
9 100062 12 WASHER, Flat
10 100083 8 SCREW, Hex Head
11 174716 1 PLATE, Adapter
12 100316 1 NUT, Nyloc
13 101346 3 WASHER, Flat
14 100227 3 SCREW, Hex Head
15 173801 1 TONGUE, Bonnet Catch
16 204630 1 SPRING
17 173800 1 HOUSING, Bonnet Catch
18 174684 1 MOUNTING, Bonnet Catch, Cab
19 200779 1 TIE ROD END
20 173399 1 HANDLE, Bonnet Release
21 200058 1 HAND GRIP
22 100281 1 NUT, Hexagon
23 100310 1 NUT, Nyloc
24 173623 1 PLATE, Spacer, Bonnet Catch

B30C 6X6 ADT 289


CAB ASSEMBLY, CAB

P006532

B30C 6X6 ADT 290


CAB ASSEMBLY , CAB
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 321178 1 CAB CHOICE, Air Con

B30C 6X6 ADT 291


CAB ASSEMBLY, MOUNTINGS

7 4
8

10

11

P006533

B30C 6X6 ADT 292


CAB ASSEMBLY, MOUNTINGS
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 100323 4 NUT, Nyloc
2 100423 4 WASHER
3 100165 4 BOLT, Hex. Head
4 173007 4 WASHER, Stepped
5 162775 4 WASHER
6 190637 4 MOUNTING, Megi
7 100285 4 NIT, Cleveloc
8 100064 4 WASHER
9 100945 4 SCREW, Hex. Head
10 174154 4 SPACER, Rectangular
11 174131 A/R SHIM, Cab, Mounting

B30C 6X6 ADT 293


CAB ASSEMBLY, MIRRORS

18
19
18
17

3 2

4
12

13 6

14 1

15 11
10
13 7

6
16 10 8
7
9

5
P007429

B30C 6X6 ADT 294


CAB ASSEMBLY, MIRRORS
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 174542 2 BRACKET, Mirror
2 202474 2 MIRROR, Extra Large Includes Items 3 and 4
3 NSI 2 CLAMP, Mirror
4 NSI 2 SCREW, Hand Clamp
5 203604 4 MIRROR, Wide Angle Includes Items 6 and 7
6 NSI 4 CLAMP, Mirror
7 NSI 4 SCREW, Hand Clamp
8 174313 2 BRACKET, Mounting, Wide Angle Optional
9 100080 8 SCREW, Hex. Head
10 100061 16 WASHER, Flat
11 100310 8 NUT, Nyloc
12 100093 4 BOLT, Hex. Head
13 100064 8 WASHER, Flat
14 174773 2 PLATE, Latch, Mirror Bracket
15 203354 2 SPRING, Mirror
16 100314 4 NUT, Nyloc
17 100731 12 SCREW, Hex Head
18 100062 24 WASHER, Flat
19 100312 12 NUT, Nyloc

B30C 6X6 ADT 295


CAB ASSEMBLY, DOOR

2 1

3
10
11

9
8

P007412

B30C 6X6 ADT 296


CAB ASSEMBLY, DOOR
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 201830 1 DOOR, Cab
2 910113 1 PINCHWELD, Door 4m Required
3 203704 2 HINGE, Door, Cab Includes Items 4 to 6
4 161019 2 PIN, Hinge, Door, Cab Includes Items 5 and 6
5 222726 2 GREASE NIPPLE
6 NSI 2 SPLITPIN
7 100091 4 BOLT, Hex. Head
8 100064 8 WASHER, Flat
9 100520 4 NUT, Hex Dome
10 201895 1 DOOR, Handle, Interior
11 100221 2 SCREW, Cap

NOTE: REFER TO SECTION 8 FOR UPGRADE


FROM VIN: AEB4098321R010063

B30C 6X6 ADT 297


CAB ASSEMBLY , HANDLE ASSEMBLY

7
6
6
5

9
13
8 14
15 15
16
6

5
7 12 14

10

2 17

11
4
18
3

1
P006798

B30C 6X6 ADT 298


CAB ASSEMBLY , HANDLE ASSEMBLY
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 201511 1 HANDLE ASSEMBLY
2 201509 1 GASKET
3 201506 1 CONNECTION, Link
4 201507 1 PIN, Spring
5 100273 2 SCREW, Hex. Head
6 100063 4 WASHER, Flat
7 100309 2 NUT, Nyloc
8 174502 1 LINK, Lock, Door
9 201513 1 LATCH, Door
10 174540 1 PLATE, Mounting, Pin
11 201510 1 BOLT, Striker
12 100148 1 WASHER, Flat
13 101340 1 NUT, Nyloc
14 100083 2 SCREW, Hex. Head
15 100062 2 WASHER, Flat
16 100312 2 NUT, Nyloc
17 206274 1 GUARD
18 172787 1 MOUNTING BRACKET

B30C 6X6 ADT 299


CAB ASSEMBLY, WINDOWS
2

2
4

10

2 6
1
FO
Pu
2 RE
M
RU OV
R
EM
ER ll
GE
BB E B NC
ER EA Y
B D EX
OUEFOFRO IT
T W RE M W
IN PU IND
DO SH O
W IN W
G

3 3

8
2

7
P007551

B30C 6X6 ADT 300


CAB ASSEMBLY, WINDOWS
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 261678 1 KIT, Glazing, ADT C# Includes Items 2 to 8
2 910261 A/R BEADING, Glass, Double Seal
3 202307 2 GLASS, Front, Side
4 206067 1 WINDOW, Sliding
5 202309 1 GLASS, Rear
6 201442 1 WINDOW, Sliding, vertical
7 206068 1 GLASS, Door
8 202308 1 GLASS, Windscreen
9 204906 1 DECAL, Exit By Window
10 100221 1 CABLE TIE

B30C 6X6 ADT 301


CAB ASSEMBLY, WIPER AND MOTOR

2
3
4
3
2
5
11
6

6
5

12

10

8
9

P007519

B30C 6X6 ADT 302


CAB ASSEMBLY, WIPER AND MOTOR
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 201471 1 WIPER MOTOR Includes Items 2 to 9
2 NSI 1 NUT
3 NSI 1 WASHER
4 NSI 1 RUBBER
5 NSI 1 NUT
6 NSI 2 WASHER
7 NSI 2 RUBBER
8 NSI 1 NUT, Knurled
9 NSI 1 NUT
10 203258 1 ARM, Wiper Includes Items 11 and 12
11 203259 1 BLDC, Wiper
12 NSI 1 CLIP

B30C 6X6 ADT 303


CAB ASSEMBLY, RESERVOIR

6
4

3
8

P007485

B30C 6X6 ADT 304


CAB ASSEMBLY, RESERVOIR
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 261642 1 KIT, Windscreen Washer
2 100062 2 WASHER, Flat
3 100494 2 SCREW, Hex. Head
4 201876 1 NOZZLE
5 201877 A/R TUBE, Black 1m
6 201878 A/R TUBE, Clear 2.5m
7 201879 3 CLIPS
8 201936 1 ELBOW
9 201937 1 BOTTLE, Washer And Pump

B30C 6X6 ADT 305


CAB ASSEMBLY, FLOORS

1 1
2
1
2

2
4

3 6
1

8
9
7

P007521

B30C 6X6 ADT 306


CAB ASSEMBLY, FLOORS
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 100083 26 SCREW, Hex. Head
2 100548 20 WASHER
3 173074 1 PLATE, Mounting, Seat
4 173077 1 PLATE, Cover, Right Hand Side, Floor Board
5 173075 1 PLATE, Cover, Left Hand Side, Floor Board
6 173073 2 PLATE, Cover, Rear Cab, Mounting
7 173076 1 FLOOR BOARD
8 100984 6 NUT
9 173486 1 PLATE, Pedal, Floor Board

B30C 6X6 ADT 307


CAB ASSEMBLY , INTERIOR TRIM

3
1

4
5 7

6 3

10
P006538

B30C 6X6 ADT 308


CAB ASSEMBLY , INTERIOR TRIM
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 100446 29 SCREW, Countersunk, Roundhead
2 100432 29 WASHER, Cup, Closed
3 NSI 5 PANEL, Trim
4 NSI 2 INSULATION, Panel
5 261483 1 KIT, Floormat Includes Items 6 to 10
6 206276 1 MAT, Floor, Front
7 206277 1 MAT, Rear, RHS
8 206278 1 MAT, Rear, LHS
9 206280 1 MAT, Floor, Front, RHS
10 206279 1 MAT, Floor, Front, LHS

NOTE: REFER TO SECTION 8 FOR UPGRADE


FROM VIN: AEB4098321R010063

B30C 6X6 ADT 309


CAB ASSEMBLY, SEATS

P007522

B30C 6X6 ADT 310


CAB ASSEMBLY, SEATS
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 290340 1 SEAT, Pneumatic
2 100238 6 SCREW, Hex. Head
3 100062 6 WASHER, Flat
4 203216 1 SEAT, Trainer, ADT

B30C 6X6 ADT 311


SEAT ASSEMBLY

11
12
13
7

14
19

10
9

15

3
6

17
18

16 4

P004605

B30C 6X6 ADT 312


SEAT ASSEMBLY
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 290340 1 SEAT ASSEMBLY, Pneumatic Includes All Items
2 224917 1 COVER, Back Rest
3 224919 1 SKIRT, Suspension
4 224923 1 TRACK, Set
5 224924 1 TETHER BELT, Set
6 224920 2 SHOCK ABSORBER
7 224922 1 VALVE, Air Includes Hoses
8 224921 1 SPRING, Air
9 224918 1 COVER, Cushion
10 224927 1 KNOB, Back Adjustment
11 224931 1 LUMBER, Two Way
12 224929 1 ARM REST, LHS
13 224930 1 ARM REST, RHS
14 224932 1 KNOB, Arm Adjustment
15 224933 1 SEAT BELT, Set
16 224934 1 LEVER, Height Adjustment
17 224938 1 SPRING, Tension
18 224936 1 CHASSIS
19 224937 1 CUSHION ASSEMBLY

B30C 6X6 ADT 313


CAB ASSEMBLY , INSTRUMENT PANELS
23
5 18
5

15

7
22

11 15
10
14
12 17
16
13

24
9
2
28
26
20
3

19 25

27 1

21

6
4

8
P007411

B30C 6X6 ADT 314


CAB ASSEMBLY , INSTRUMENT PANELS
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 100400 14 SCREW
2 202049 1 DASH, Insert, RHS
3 202687 1 DASH, Insert, Center
4 202047 1 DASH, Insert, LHS
5 100315 24 SCREW, Cap
6 202122 1 PANEL, Dash, Front, Top
7 202125 1 PANEL, Dash, Side, Top
8 202688 1 PANEL, Dash, Front, Bottom
9 202045 1 PANEL, Dash, Corner
10 202005 1 PANEL, Dash, Side, Bottom
11 100221 3 SCREW, Cap
12 224724 1 VISOR, Sun Includes Items 13 and 14
13 NSI 2 SCREW, Countersunk
14 NSI 1 BRACKET, Visor
15 100433 43 WASHER, Flat
16 201546 2 COVER, Speaker Includes Item 17
17 NSI 8 SCREW
18 202046 1 PANEL, Roof
19 202755 1 ASHTRAY, Plastic
20 174009 1 PLATE, Support, Center Insert, Front
21 100398 14 CLIP, Retainer
22 100942 18 SCREW, Cap
23 175067 1 PLATE, Mounting, Park Brake Knorr Bremse Valve
23 175077 1 PLATE, Cover, Park Brake Wabco Valve
24 202044 1 INSERT, Dash, Side, Bottom
25 202124 1 INSERT, Dash, Front, Bottom
26 174325 1 PLATE, Support, RHS Insert, Back
27 174008 1 PLATE, Support, Center Insert, Back
28 202101 1 DECAL,Dash controls

B30C 6X6 ADT 315


CAB ASSEMBLY, STEERING COLUMN

23 13 25 12

24 24
4
23
25 1

22
14 6
11
9

18 20
19 21
10
15 8

16

17
3

P007190

B30C 6X6 ADT 316


CAB ASSEMBLY, STEERING COLUMN
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 203217 1 COLUMN, Steering
2 171611 1 MOUNTING, Bracket, Steering Column
3 203257 1 SWITCH, Steering Column
4 101364 1 NUT, Hexagon
5 204600 1 STEERING WHEEL
6 204438 1 CAP, Steering Wheel
7 204110 1 BOOT, Steering Column
8 204111 1 GUARD, Telescopic
9 204112 1 SCREW, Adjusting Handle
10 204113 1 NUT, Adjusting Handle
11 204114 1 KNUCKLE
12 204115 2 SPACER, Splined
13 204170 1 BASE ASSEMBLY
14 205422 1 SUPPORT
15 205423 1 SHAFT
16 205424 1 NUT
17 205425 1 SHAFT, Splined
18 205426 1 COLUMN, Base
19 205427 1 BOLT, Stepped
20 205428 1 SPACER
21 205429 1 SHAFT, Steering
22 100085 4 SCREW, Hex. Head
23 100089 7 SCREW, Hex. Head
24 100064 7 WASHER, Flat
25 100314 7 NUT, Nyloc

B30C 6X6 ADT 317


CAB ASSEMBLY, INTERIOR LIGHTS

8
1

P007523

B30C 6X6 ADT 318


CAB ASSEMBLY, INTERIOR LIGHTS
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 201222 1 LIGHT, Interior Includes Items 2 to 8
2 NSI 3 SCREW
3 NSI 3 WASHER
4 NSI 1 LENS, Cover
5 NSI 1 SEAL, Rubber, Lens
6 NSI 3 SCREW
7 NSI 1 HOUSING, Light
8 NSI 1 SEAL, Rubber, Housing
9 202930 1 BULB, Festoon

B30C 6X6 ADT 319


CAB ASSEMBLY , MISCELLANEOUS INTERIOR FITTINGS
5

2
1 4

6
1
2

8
7

10
1 1
2
2

11
9

P006540

B30C 6X6 ADT 320


CAB ASSEMBLY , MISCELLANEOUS INTERIOR FITTINGS
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 100081 14 SCREW, Hex. Head
2 100061 14 WASHER, Flat
3 174298 1 MOUNTING, Fire Extinguisher
4 100275 2 WING NUT, Brass
5 171508 2 CLAMP, Pipe
6 280433 1 SPANNER, Wheel
7 174002 1 PLATE, Kick, LHS
8 174003 1 PLATE, Kick, RHS
9 206088 1 HOLDER, OMM
10 100446 4 SCREW, Countersunk, Self Tapping
11 204045 1 HOLDER, Cup

B30C 6X6 ADT 321


CAB ASSEMBLY , MISCELLANEOUS EXTERIOR FITTINGS
8
9
1
5 25
3
9 26

23

9
8 29

14
11
6 7 27 10
4 28 16
2
18

23

24 9
15 16

13
12
8
9
21

22

20 17

15
19

18 P007396

B30C 6X6 ADT 322


CAB ASSEMBLY , MISCELLANEOUS EXTERIOR FITTINGS
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 100810 13 SCREW, Countersunk, Slotted Head
2 100943 13 NUT, Cage
3 173362 1 PLATE, Bonnet, Seal Clamp
4 173361 1 PLATE, Bonnet, Seal Clamp
5 201948 1 SEAL, Bonnet, Rear, RHS
6 201947 1 SEAL, Bonnet, Rear, LHS
7 203264 1 GROMMET, 24mm
7 203265 4 GROMMET, 20mm
7 203266 2 GROMMET, 14mm
7 203267 2 GROMMET, 11mm
8 100083 11 SCREW, Hex Head
9 100062 13 WASHER, Flat
10 173731 1 COVER, Condenser
11 174180 1 PLATE, Condenser
12 100178 1 SCREW, Hex Head
13 100064 1 WASHER, Flat
14 200861 1 STRAP, Earth, Braided
15 100358 8 WASHER, Flat, S/Steel
16 101216 2 WASHER, Serrated
17 173079 2 PLATE, Cover, Rear, Mudguard
18 100080 8 SCREW, Hex Head
19 171605 1 CLAMP, Single Sided Hoses
20 171606 1 CLAMP, Double Sided Hoses
21 171544 1 CLAMP, Single Sided Cab Hoses
22 171545 1 CLAMP, Double Sided Cab Hoses
23 100731 2 SCREW, Hex Head
24 174543 1 BRACKET, Filter Inlet Pipe
25 174245 1 MUDGUARD FILLET
26 204805 4 HEXSERT, M8
27 206664 1 SEAL, Condenser, Cover
28 173764 1 PLATE, Condenser, Access, Panel
29 100285 4 NUT, Cleveloc

B30C 6X6 ADT 323


CAB ASSEMBLY , MUDGUARD AND RELATED PARTS

3 16
17
18
19
15
8 18 14

6 1 14
13
15
14

20

9
7

12 4, 5
7 11
6

9
8 8
8
6

1 10 2
2
3

P007648

B30C 6X6 ADT 324


CAB ASSEMBLY , MUDGUARD AND RELATED PARTS
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 100310 14 NUT, Nyloc
2 100358 24 WASHER, Flat
3 100080 14 SCREW, Hex. Head
4 201436 1 EXTENSION, Mudguard, LHS
5 201435 1 EXTENSION, Mudguard, RHS
6 100312 9 NUT, Nyloc
7 100062 12 WASHER, Flat
8 101309 5 WASHER, Flat
9 100198 8 SCREW, Hex. Head
10 910086 A/R CHAIN
11 206089 1 MUDFLAP, Cab
12 174246 2 PLATE, Sandwich
13 100316 6 NUT, Nyloc
14 100148 18 WASHER, Flat
15 100111 12 SCREW, Hex. Head
16 174546 1 HANDRAIL
17 204463 1 RETAINER, Door
18 100061 4 WASHER, Flat
19 200305 1 STOPPER
20 206566 1 NONSLIP, Pad, Mudguard, LHS Forms part of kit 261784

B30C 6X6 ADT 325


CAB ASSEMBLY, SOUNDPROOFING
8

3 7

9
11 1
2

10 28

6 15

16
4 17

14

12 22
23
18
22 13
27

26
24 19

21
25
20
P006475

B30C 6X6 ADT 326


CAB ASSEMBLY, SOUNDPROOFING
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 206077 1 SEAL, Cab, Fabric, Left
2 261816 1 KIT, Cab, Soundproofing Includes Items 3 to 9; 12 to 22; 25 and 27
3 206019 1 PANEL, Roof
4 206020 1 PANEL, Side, Bottom
5 206021 1 PANEL, Corner
6 206022 1 PANEL, Front, Bottom
7 206023 1 SEAL, Cab, Roof, Front, LHS
8 206024 4 SEAL, Cab, Roof, Back
9 206025 1 SEAL, Cab, Roof, Front, RHS
10 206028 1 SEAL, Cab, Fabric, Right Part of Kit 260452
11 206029 1 SEAL, Cab, Fabric, Back, Main Part of Kit 260452
12 206030 1 SEAL, Cab, Behind, Aircon
13 206031 1 SEAL, Cab, Firewall, Outside
14 206032 1 SEAL, Cab, Firewall, Inside
15 206033 1 SEAL, Cab, Shelf, Top
16 206034 1 SEAL, Cab, Shelf, Middle
17 206035 1 SEAL, Cab, Shelf, Lower
18 206036 1 SEAL, Cab, Floor, Rear
19 206037 1 SEAL, Cab, Floor, Front, LHS
20 206038 1 SEAL, Cab, Floor, Front, RHS
21 206039 1 SEAL, Cab, Floor, Rear, RHS
22 206040 2 SEAL, Cab Mounting, Cover
23 206041 1 SEAL, Cab, Floorboard, Rear, LHS Part of Kit 260452
24 206042 1 SEAL, Cab, Floorboard, Rear, RHS Part of Kit 260452
25 206043 1 SEAL, Cab, Floorboard, Below Seat
26 206044 1 SEAL, Cab, Floorboard, Main Part of Kit 260452
27 206045 1 SEAL, Cab, Front, Aircon
28 200763 A/R PINCHWELD Pinchweld fitted to edge of electrical ledges

B30C 6X6 ADT 327


CAB ASSEMBLY, REAR ACCESS STEPS

2 1

4
2
7
4
2

4
2 2 2
8
1 6
2
6

2
1

4
11
5

P007652

B30C 6X6 ADT 328


CAB ASSEMBLY, REAR ACCESS STEPS
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 100731 13 SCREW, Hex. Head
2 100062 36 WASHER, Flat
3 174547 1 STEP, Mudguard, LHS
4 100314 15 NUT, Nyloc
5 174090 1 SUPPORT, Step
6 100198 8 SCREW, Hex. Head
7 174544 2 STEP, Rear Access
8 174541 1 STEP, Wire Rope
9 203906 1 GROMMET

B30C 6X6 ADT 329


AIR CONDITIONER LAYOUT

7 8
1
6
2 28 30
13 29
3
14
12 4
5
31
14 15
13 16 17
42
36 36 37
34
36 36 34
37 9
34 36
14 10
36 38 37
19 18 36
11
24 34
37

27
27 33

25 26 27 39 27
40

20 21 36 37 39
27 41
34 35 32
36
34
38
42
22 23

CAB

ENGINE
P004389

B30C 6X6 ADT 330


AIRCONDITIONER LAYOUT
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 204040 1 FILTER ASSEMBLY Includes Items 2 to 5
2 NSI 1 PLATE, Cover
3 204074 1 FILTER
4 NSI 1 SEAL
5 NSI 1 HOUSING
6 100238 4 SCREW, Hex. Head
7 203969 1 CONDENSOR Part of Kit 261595
8 204042 1 SWITCH, Binary
9 203965 1 PANEL - CONTROL, Air Con Part of Kit 261595
10 203964 1 AIR CONDITIONER ASSEMBLY Part of Kit 261595
11 203903 1 COMPRESSOR
12 171254 1 BRACKET, Compressor
13 100090 3 SCREW, Hex. Head
14 100148 4 WASHER, Flat
15 100111 2 SCREW, Hex. Head
16 100064 8 WASHER, Flat
17 100314 4 NUT, Nyloc
18 100091 1 SCREW, Hex. Head
19 206872 1 BELT, Compressor
20 121365 1 ADAPTOR
21 241843 1 HOSE ASSEMBLY
22 121322 1 T PIECE
23 241844 1 HOSE ASSEMBLY Part of Kit 261453
24 241881 1 HOSE ASSEMBLY Part of Kit 261453
25 241882 1 HOSE ASSEMBLY Part of Kit 261453
26 120868 2 ADAPTOR
27 200061 6 CLAMP, Hose
28 204043 1 RECEIVER DRIER
29 241818 1 HOSE ASSEMBLY Part of Kit 261453
30 241817 1 HOSE ASSEMBLY Part of Kit 261453
31 241819 1 HOSE ASSEMBLY Part of Kit 261453
32 241816 1 HOSE ASSEMBLY Part of Kit 261453
33 241820 1 HOSE ASSEMBLY Part of Kit 261453
34 202436 5 VENT, Fisheye 48.5mm Diameter

B30C 6X6 ADT 331


AIR CONDITIONER LAYOUT

7 8
1
6
2 28 30
13 29
3
14
12 4
5
31
14 15
13 16 17
42
36 36 37
34
36 36 34
37 9
34 36
14 10
36 38 37
19 18 36
11
24 34
37

27
27 33

25 26 27 39 27
40

20 21 36 37 39
27 41
34 35 32
36
34
38
42
22 23

CAB

ENGINE
P004389

B30C 6X6 ADT 332


AIR CONDITIONER LAYOUT
ITEM PART NUMBER QTY DESCRIPTION REMARKS
36 200895 14 CABLE TIE
37 202346 A/R FLEX, Air Duct 50mm Diameter
38 204187 A/R FLEX, Air Duct 62,5mm Diameter
39 130056 A/R HOSE, Radiator
40 241814 1 HOSE, ASSEMBLY
41 204806 1 REGULATOR, Flow
42 204188 2 VENT, Eyeball

B30C 6X6 ADT 333


CONDENSER ASSEMBLY

17
15

14

16

7
5
13

5 12
10

2 11 6

4
9

P007408

B30C 6X6 ADT 334


CONDENSER ASSEMBLY
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 203969 1 CONDENSER ASSEMBLY Kit, includes Items 9 - 17
2 206815 1 FAN CONDENSER Includes Item 3
3 220772 1 CIRCLIP
4 100731 4 SCREW, Hex Head
5 220773 2 O RING
6 204043 1 RECEIVER DRIER
7 220770 2 MOUNTING, Motor
8 204042 1 SWITCH, Pressure
9 241818 1 HOSE ASSEMBLY
10 220774 1 CLAMP, Hose
11 NSI 1 BOLT, Hose Clamp
12 NSI 1 NUT, Hose Clamp
13 NSI 4 BOLT, Mounting Motor
14 204108 1 HARNESS, Wiring
15 NSI 1 CASTING
16 204109 1 COIL, Condenser
17 220768 1 COVER, End Coil

B30C 6X6 ADT 335


BLOWER ASSEMBLY

B30C 6X6 ADT 336


BLOWER ASSEMBLY
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 203964 1 BLOWER ASSEMBLY Kit, includes Items 9 - 32
2 NSI 1 CASING
3 NSI 1 COVER
4 NSI 1 COVER, Coil
5 NSI 1 SUPPORT, Blower
6 NSI 1 GRILL, Recirculate
7 NSI 1 DOOR, Flapper
8 NSI 1 ARM, Level
9 201518 1 BLOWER Includes Items 10 to 15
10 NSI 1 HOUSING, Blower
11 NSI 2 HOUSING, Top
12 NSI 4 VENTURI
13 NSI 2 WHEEL, Blower
14 NSI 1 MOTOR
15 NSI 1 MOUNTING, Motor
16 204492 1 COIL EVAPORATOR
17 204493 1 COIL HEATER
18 204494 1 THERMOSTAT
19 222312 1 ACTUATOR
20 204495 1 HARNESS, Wiring
21 NSI 1 VALVE, Block
22 NSI 2 KNOB, Knurled
23 222313 1 VALVE, Heater, Motorized
24 204496 1 FILTER, Air
25 NSI 4 CLAMP, Gear
26 204497 2 HOSE, Heater, Silicon
27 NSI 2 O RING
28 NSI 3 BUSHING
29 NSI 1 HOSE, PVC
30 222311 1 VALVE, Module Assembly
31 204498 1 BLOWER DRIVE ASSEMBLY
32 NSI 1 COVER

B30C 6X6 ADT 337


FRONT CHASSIS

9
8

12
7 2
11
10

6
4

3
P007516

B30C 6X6 ADT 338


FRONT CHASSIS
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 183269 1 CHASSIS, Front
2 174084 1 BEAM, Front, B30C
3 172990 1 PLATE, Belly
4 100410 2 NUT, Cleveloc
5 100156 2 SCREW, Hex. Head
6 201440 2 PIN ASSEMBLY
7 172277 2 PLATE, Cover
8 100111 4 SCREW, Hex. Head
9 100148 4 WASHER, Flat
10 100731 8 SCREW, Hex. Head
11 100065 16 WASHER, Flat
12 100312 8 NUT, Nyloc

B30C 6X6 ADT 339


LIGHT MOUNTING RHS, LHS

4 3

1,2

5
6

P007472

B30C 6X6 ADT 340


LIGHT MOUNTING RHS, LHS
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 204530 1 MOUNTING, Light, RHS
2 204531 1 MOUNTING, Light, LHS
3 100090 5 SCREW, Hex. Head
4 100147 4 WASHER, Flat
5 100314 5 NUT, Nyloc
6 101307 6 WASHER, Flat

B30C 6X6 ADT 341


REAR CHASSIS
20
29 35 33
43
28 4
21
43
41

36

17

18
21 25
19
1
5
54 22 34 30
23
44
5 20
45 2 31
53
46
3
53 5
27
12 3 21
29
3
11 32 26
24 48 8 3
38 41 26
55 8 51 47
43 8
6 13
51
49 7
51
50 8 14
51 51
49 8 15 16
52
50 9
40 52
51 10
43
39 52 52
42 37 P007496

B30C 6X6 ADT 342


REAR CHASSIS
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 206078 1 SWITCH, Wip Rod
2 100193 2 SCREW, Hex. Head
3 100010 4 WASHER, Flat
4 173989 1 GUARD, Reverse Light
5 100062 18 WASHER, Flat
6 100989 1 SCREW, Hex. Head
7 100284 1 NUT, Hexagon
8 100314 7 NUT, Nyloc
9 172268 1 SUPPORT, Bin
10 202686 1 GRIP, PTC
11 100231 32 SCREW, Cap Either Cap Screws may be used depending on thickness of shims inserted
11 100917 32 SCREW, Cap Either Cap Screws may be used depending on thickness of shims inserted
12 200613 8 MAT, Bin Shock
13 100209 4 SCREW, Hex. Head
14 170548 2 PLATE, Lock
15 170467 2 PLATE, Retainer
16 160540 2 PIN, Bin Pivot
17 203445 2 LIGHT, Reverse Floodlight Each Reverse Light Uses One Bulb Part Number 202933
18 NSI 2 BOLT
19 NSI 2 NUT
20 100731 10 SCREW, Hex. Head
21 100312 11 NUT, Nyloc
22 100061 2 WASHER, Flat
23 203215 A/R GROMMET
24 172971 1 COVER PLATE, Bin Heating Inlet
25 173986 2 GUARD, Rear Lights
26 100415 2 NUT, Nyloc
27 174762 1 Guard, Hose
28 204373 2 REFLECTOR, Red
29 100309 2 NUT, Nyloc
30 100198 1 SCREW, Hex. Head
31 173442 1 BRACKET, Axle Breather
32 204374 8 REFLECTOR, Amber
33 100210 1 SCREW, Hex. Head

B30C 6X6 ADT 343


REAR CHASSIS
20
29 35 33
43
28 4
21
43
41

36

17

18
21 25
19
1
5
54 22 34 30
23
44
5 20
45 2 31
53
46
3
53 5
27
12 3 21
29
3
11 32 26
24 48 8 3
38 41 26
55 8 51 47
43 8
6 13
51
49 7
51
50 8 14
51 51
49 8 15 16
52
50 9
40 52
51 10
43
39 52 52
42 37 P007496

B30C 6X6 ADT 344


REAR CHASSIS
ITEM PART NUMBER QTY DESCRIPTION REMARKS
35 101309 4 WASHER, Flat
36 181206 1 BIN, Non Ducted
36 181207 1 BIN, Ducted
37 183922 1 CHASSIS, Rear
38 201405 1 WASHER
39 204656 2 MUD FLAP
40 173588 2 MOUNTING, Bracket
41 100316 13 NUT
42 100212 12 SCREW, Set
43 100148 26 WASHER
44 171153 A/R SHIM 6mm
45 174208 A/R SHIM 1.6mm
46 174209 A/R SHIM 3mm
47 174763 1 BRACKET, Left , Hose Guard
48 173480 1 BRACKET, Right, Hose Guard
49 101307 4 WASHER, Flat
50 173809 2 CLAMP
51 100064 8 WASHER, Flat
52 100092 6 BOLT, Hex. Head
53 100128 2 SCREW, Hex. Head
54 100231 2 SCREW, Cap Common component as Item 11, but with specified usage
55 100214 4 SCREW, Hex. Head

B30C 6X6 ADT 345


BIN REPAIR AND LINER KITS

7
10
11
12
4
3 11

1
10

8
2 5

8
13

P007441

B30C 6X6 ADT 346


BIN REPAIR AND LINER KITS
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 262040 1 KIT, Bin Repair Includes Items 2 to 6
2 NSI 1 CHANNEL, Side Front, LHS
3 NSI 1 CHANNEL, Side Rear, LHS
4 NSI 2 COVER, Rear, Channel, Side
5 NSI 1 CHANNEL, Side Rear, RHS
6 NSI 1 CHANNEL, Side Front, RHS
7 260095 1 WEAR PLATE KIT, Standard Includes Items 8 to 13
7 261031 1 WEAR PLATE KIT, Blast Rock Includes Items 8 to 13
7 261733 1 WEAR PLATE KIT, Ducted, Standard Includes Items 8 to 13
7 261732 1 WEAR PLATE KIT, Ducted, Blast Rock Includes Items 8 to 13
8 NSI 2 FRONT SIDE PLATE
9 NSI 2 REAR SIDE PLATE
10 NSI 2 REAR SIDE PLATE
11 NSI 2 REAR TAIL BELLY PLATE
12 NSI 1 REAR BELLY PLATE
13 NSI 1 FRONT BELLY PLATE

B30C 6X6 ADT 347


FUEL TANK

4
5 2 17 7

3
18

7
6

19

14 20

15
10
3
12
9 8
16

11
5 6
13 23

9 8

1
24
P007506

B30C 6X6 ADT 348


FUEL TANK
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 183298 1 TANK, Fuel
2 100731 2 SCREW, Hex Head
3 100092 3 WASHER, Flat
4 100214 6 SCREW, Hex Head
5 100394 6 NUT, Nyloc
6 200725 1 FUEL SENDER UNIT
7 100953 5 SCREW, Cap
8 100309 2 NUT, Nyloc
9 204374 2 REFLECTOR, Amber
10 100089 1 SCREW, Hex Head
11 100314 1 NUT, Nyloc
12 172273 1 FILLER NECK
13 201503 1 GASKET, Cork
14 204178 1 CAP, Diesel
15 100083 6 SCREW, Hex. Head
16 100062 6 WASHER, Flat
17 174130 1 COVER, Plate
18 174075 1 HANDRAIL, Fuel Tank
19 100209 6 SCREW, Hex. Head
20 100148 6 WASHER, Flat
21 NSI 2 WASHER, Spring
22 100064 1 WASHER, Flat
23 206563 1 NONSLIP, Pad, Diesel Tank Forms part of kit 261784
24 120333 1 PLUG, 1” NPT Hex Socket

B30C 6X6 ADT 349


BATTERY BOX
6
23 24
19 22
1
23
8
25

20 23 24
19 22 9
7 5 23 10

3
11
4
18
12

21
16

15
11

9
13 14

15
12

10 13 17
14 P007505

B30C 6X6 ADT 350


BATTERY BOX
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 183076 1 BOX, Battery
2 174076 1 HANDRAIL, Battery
3 100209 6 SCREW, Hex. Head
4 100148 6 WASHER, Flat
5 202497 2 LOCK, Eccentric
6 100193 4 SCREW, Hex. Head
7 100310 4 NUT, Nyloc
8 100568 6 POPRIVET
9 100394 6 NUT, Nyloc
10 100480 6 SCREW, Hex. Head
11 100309 2 NUT, Nyloc
12 200390 2 REFLECTOR, Amber
13 100314 4 NUT, Nyloc
14 100147 4 WASHER, Flat
15 100092 4 BOLT, Hex. Head
16 171575 2 WIRE ROPE
17 173498 1 STEP, Battery Box
18 174336 1 BOX, Electrical
19 100061 8 WASHER, Flat
20 206567 1 NONSLIP, Pad, Battery Box Forms part of kit 261784
21 206562 1 NONSLIP, Pad, Left Footrest Forms part of kit 261784
22 100569 2 SCREW, Hex. Head
23 101309 4 WASHER
24 100312 2 NUT, Hex. Head
25 171418 1 STAY, Battery Box

B30C 6X6 ADT 351


ARTICULATION AND OSCILLATION ASSEMBLY

22 28

32

15
16
29 1
31 22
33
20
29 18
17
24 19
25
1 9
26

2 10 30
27
3 11
23
29
4 19
18
5 17
6 16
28
15
10

13
35
9 34

12
6 8

5 13
7
14
21
P007384

B30C 6X6 ADT 352


ARTICULATION AND OSCILLATION ASSEMBLY
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 100111 10 SCREW, Hex. Head
2 170031 2 LOCK TAG
3 170467 2 PLATE, Retainer
4 160901 2 PIN
5 140117 4 O RING
6 160382 2 BUSH, Steel
7 160261 2 PLATE, Retainer
8 183104 1 JOINT, Oscillation
9 160296 4 WASHER, Thrust
10 140162 4 O RING
11 162525 2 BUSH, Bronze
12 100085 1 SCREW, Hex. Head
13 160529 2 PIN
14 183157 1 BAR, Artic Lock Part of kit 260874
15 204025 2 CLAMP, Hose
16 161113 2 SEAL, Oscillation
17 140352 2 O RING
18 140203 2 O RING
19 162010 2 BUSH, Oscillation
20 161571 1 LOCK NUT, Oscillation
21 100763 8 BOLT, Hex. Head
22 172983 2 PLATE, Lock, Oscillation
23 200038 1 GREASE NIPPLE
24 173893 1 PLATE, Retainer, Rubber
25 100931 4 BOLT, Hex. Head
26 100062 4 WASHER, Flat
27 190686 1 COVER, Dust
28 204026 2 CLAMP, Hose
29 120106 3 CONNECTOR
30 240990 1 HOSE
31 120148 1 CONNECTOR
32 241846 1 HOSE
33 120037 1 PLUG
34 183193 1 PLATE, Swivel, Artic Lock Part of kit 260874

B30C 6X6 ADT 353


STEERING CYLINDER MOUNTINGS

9 27
15
8

29
1 18
17
11

2 12

16
13

4 14
19
5

6 19

13 26 23

12
15
11
24
10 15
20, 21 25 28
15 18

5
4
22
3 P006716

B30C 6X6 ADT 354


STEERING CYLINDER MOUNTINGS
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 261147 1 PIN ASSEMBLY Includes Items 2 to 7
2 100740 1 BOLT, Hex. Head
3 100320 1 NUT, Cleveloc
4 161537 2 PLATE, End
5 140430 2 O RING
6 161536 2 CONE, Expanding
7 161538 1 PIN, Tapered
8 261145 1 PIN ASSEMBLY Includes Items 9 to 14
9 100927 1 BOLT, Hex. Head
10 100320 1 NUT, Cleveloc
11 161537 2 PLATE, End
12 140430 2 O RING
13 161536 2 CONE, Expanding
14 161535 1 PIN, Tapered
15 120148 6 CONNECTOR
16 240988 1 HOSE ASSEMBLY
17 120106 1 CONNECTOR
18 200036 3 GREASE NIPPLE
19 203990 2 GREASE NIPPLE
20 230305 1 STEERING CYLINDER, LHS
21 230306 1 STEERING CYLINDER, RHS
22 100731 2 SCREW, Hex. Head
23 160723 1 BLOCK, Grease Nipple Bank
24 173345 1 PIPE, Grease
25 173347 1 PIPE, Grease, Bottom
26 120807 1 ELBOW
27 173346 1 PIPE, Grease, Top
28 120196 1 PLUG
29 206185 1 WASHER, Rubber

NOTE: REFER TO SECTION 8 FOR UPGRADE


FROM VIN: AEB409832YR010046

B30C 6X6 ADT 355


TIP CYLINDER MOUNTINGS

B30C 6X6 ADT 356


TIP CYLINDER MOUNTINGS
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 230304 1 STEERING CYLINDER
2 100301 2 NUT, Nyloc
3 160493 2 WASHER, Retainer
4 160485 1 PIN, Tip
5 100209 2 SCREW, Hex Head
6 170031 1 TAG, Lock
7 170467 1 PLATE, Retaining
8 160384 1 PIN, Tip
9 161181 1 SPACER, Ring
10 171643 2 PLATE, Retainer

NOTE: REFER TO SECTION 8 FOR UPGRADE


FROM VIN: AEB409832YR010057

B30C 6X6 ADT 357


DECALS (REVISION 00)

24 13 29 28
13 25

15 16
1
14 26 18
B30C 10
27
12

1 1
2

14
13
1 7 8 1 9

4 5 6 1

16 25 13
3 13
17 1 2
19
1 23 B30C
2
12
24

1 1

14 11

9 21 1 25 20 1 8 7 1
13

P006684

B30C 6X6 ADT 358


DECALS (REVISION 00)
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 203287 19 DECAL, Greasing Points
2 204618 3 DECAL, WARNING, Visibility
3 204631 1 DECAL, Bin Tip
4 204606 1 DECAL, WARNING, Read OMM
5 204632 1 DECAL, Park Brake
6 204635 1 DECAL, Dash Controls
7 204616 2 DECAL, WARNING, Bin Support
8 204607 2 DECAL, WARNING, Spring Pressure
9 204615 2 DECAL, WARNING, Compressed Air
10 204609 1 DECAL, Hydraulic Level
11 204608 1 DECAL, Battery Isolator Switch
12 203282 2 DECAL, Articulation Joint
13 203283 8 DECAL, Lifting Eye
14 203240 3 DECAL, Bell
15 203246 1 DECAL, Bin, RHS
16 204227 2 DECAL, B30C
17 203247 1 DECAL, Bin, LHS
18 204701 1 DECAL, Bonnet, RHS
19 204702 1 DECAL, Bonnet, LHS
20 203294 2 DECAL, Tyre Pressure
21 201960 1 DECAL, Maintenance Schedule, B30C
22 201968 1 DECAL, Keep Hands Clear
23 204684 1 DECAL, Do Not Stand On Engine
24 204667 1 DECAL, Gradient Versus Gear Selection
25 204976 3 DECAL, Wheel Nut Torque
26 201978 1 DECAL, Pneumatic Layout
27 203298 1 DECAL, Radiator Hot Warning
28 204661 1 DECAL, Indicator/Horn
29 204662 1 DECAL, No Ether

B30C 6X6 ADT 359


DECALS (REVISION 00)

WARNING WARNING WARNING


GREASE MACHINE OPERATOR
DO NOT OPERATE OR WORK
ON THIS MACHINE UNLESS
YOU HAVE READ AND
UNDERSTOOD THE
P 24V
SPRING UNDER
PRESSURE
READ MAINTENANCE
POINT HAS LIMITED VISIBILITY
DO NOT REMAIN IN THIS
INSTRUCTIONS AND WARNINGS
IN THE OPERATORS MANUAL
204635
MANUAL BEFORE
FAILURE TO FOLLOW THE
203287
AREA WHILE MACHINE INSTRUCTIONS OR HEED THE CARRYING OUT
IS RUNNING WARNINGS COULD RESULT IN
PERSONAL INJURY OR DEATH
204632 5 MAINTENANCE
IN THIS AREA
6
204606

1
204618 8 204607

204631 11 CAUTION
2 3 4
BATTERY ISOLATOR WARNING
WARNING WARNING
CAUTION ISOLATE BATTERY
BEFORE WELDING
INSTALL
204608
HYDRAULIC OIL ARTICULATION
COMPRESSED AIR LEVEL
INSTALL BIN LOCK BEFORE
SUPPORT POLE RESERVOIR FILL WITH AUTOMATIC
TRANSMISSION WARNING 203283 CARRYING OUT
BEFORE CARRYING FLUID ONLY
OUT ANY
DRAIN COMPLETELY 204609 ANY MAINTENANCE
BEFORE CARRYING IN THIS AREA
MAINTENANCE OUT MAINTENANCE KEEP HANDS
IN THIS AREA 204615
CLEAR! 13
10
204616

9 201968
12 IMPORTANT
IMPORTANT 22
7 TYRE PRESSURE B30C 6x6 1. PARK MACHINE ON LEVEL GROUND
DAILY OSCILLATION JOINT
CAUTION
2. APPLY PARK BRAKE

FRONT MIDDLE REAR


POSITION

ENGINE
DESCRIPTION DAILY 1st 100 EVERY
250
EVERY 1000/
500 ANNUALLY
COMMENTS
WARNING 3. RAISE BIN FULLY
4. SWITCH OFF ENGINE
GREASE PROCEDURE
MAKE MODEL SIZE THIS MAINTENANCE SCHEDULE IS SUPPLEMENTARY TO 5. WIPE GREASE NIPPLE

23
kPa PSI kPa PSI kPa PSI 01 ENGINE OIL LEVEL
NOTE 1,2 & 3 CONSULT LUBE
CHART
AND DOES NOT REPLACE THE MAINTENANCE SCHEDULE 6. FILL OSCILLATION JOINT WITH
BRIDGESTONE VKT 23.5R25HHE2 400 58 430 62 430 62
02 ENGINE OIL FILTER NOTE 1 & 2
PROVIDED IN THE OPERATORS AND MAINTENANCE MANUAL GREASE UNTIL EJECTED
03 FUEL FILTER / WATER TRAP NOTE 2 DO NOT STAND OR GREASE IS VISIBLE AT
GOODYEAR RL-2+ 23.5R25HH185B 400 58 430 62 430 62 04
ENGINE COOLANT /
COOLANT ADDITIVE
NOTE 1 & 2
CHANGE ANNUALLY PLACE HEAVY OBJECTS O-RING SEAL, A AND B
7. START ENGINE AND
ON THE ENGINE AS
NOTE 1 & 2
05 DRIVE BELTS
BRIDGESTONE VLT 30/65R25HHE2 375 54 375 54 375 54
CHECK TENSION
28 LOWER BIN
06 AIR FILTER / INDICATOR NOTE 2
THIS WILL DAMAGE 8. FILL OSCILLATION JOINT
4
25
TRANSMISSION WITH GREASE UNTIL
GOODYEAR RL-2+ 30/65R25HH190B 330 48 365 53 365 53 TRANSMISSION OIL LEVEL - NOTE 1,2 & 3 CONSULT LUBE
2 THE INJECTOR PIPES EJECTED GREASE IS
07
ENGINE IDLE CHART 5 D A
MICHELIN XADT/XADN 23.5R25HH185B 300 44 350 51 350 51 08 OIL FILTER NOTE 1 & 2 3 VISIBLE AT O-RING
1 204684 SEAL, C AND D
09 BREATHER
MICHELIN XAD 65-1 30/65R25HH190B 280 40 320 46 320 46 26 34
25 33
203294 PAYLOAD: 27
23 000 kg (59
(50 400
600 lbs) B C

IMPORTANT
HYDRAULICS 6 203282
FLUID LEVEL
10 Note 1, 2 & 3
32 25
11 FILTERS Note 1 & 2
22

20
12 TIP & STEERING CYLINDERS Note 2 & 3

23 21
DRIVE LINE AND SUSPENSION
13
13 AXLE & FINAL DRIVE OIL LEVEL NOTE 1,2 & 3
16 19 Torque all wheel nuts to
WARNING
14 WALKING BEAM PIVOT NOTE 2 & 3

9 30
15 FRONT CRADLE PIVOT

480 LB.-FT. [650 Nm] after the first


NOTE 1 & 2

16 CRADLE RESTRAINING CABLE 20


OSCILLATION JOINT /

5 hours and then again after


17 ARTICULATION JOINT
NOTE 1, 2 & 3
8 31
18 OSCILLATION DRIVE SHAFT NOTE 1 & 2
BEARINGS
19 TRANSMISSION DRIVE SHAFT NOTE 1 & 2
12 7
2 1
22
21
1
20 DRIVE SHAFTS

21 WHEELNUTS
NOTE 1 & 2

CHECK AFTER 1st 5hrs


15
12
50 hours. Repeat this procedure if
wheels are changed.
2
3 22 TYRES & TYRE PRESSURE NOTE 1, 2 & 3 17
15
18
2 1
1

BRAKES 10 204976 / T166970


P 12
11
B A
23 SERVICE BRAKE PADS NOTE 1 & 2
12
2
24 PARK BRAKE PADS NOTE 1 & 2 11
20
12
25 AIR RESERVOIRS NOTE 2 17
12
26 RECEIVER DRIER NOTE 1 & 2
18

WARNING
GENERAL 24
204667
B 27 BIN PIVOT PINS NOTE 2
20
A
23
%
28 LIGHTS NOTE 2

29 BACK-UP ALARM NOTE 2 13


21 MAXIMUM
30 CAB VENTILATION FILTER
14 12 SPEED

NO ETHER
TIME RELATED SERVICE 22
31 AIR DRIER CHANGE AS REQUIRED / INDICATED
30% 1st GEAR 7Km/h (4.4Mph)
20
NOTE 1 & 2
13
VIBRATION DAMPER
18% 2nd GEAR 9Km/h (4.6Mph)
32 6 000 HOURS NOTE 1 & 2
23 29
33 CRANKCASE OIL SEPARATOR 3 000 HOURS NOTE 1 & 2

13 21 ELECTRICAL PRE-HEATER BUILT IN.


10% 3rd GEAR 15Km/h (9.3Mph)
INJECTORS 1 250 HOURS NOTE 1 & 2

PERSONAL INJURY MAY RESULT.


34

22 B30C 5% 4th GEAR 22Km/h (13.7Mph)


NOTE 1: REFER TO SPECIFICATIONS IN THE OPERATORS AND MAINTENANCE MANUAL 27 28
NOTE 2: REFER TO MAINTENANCE IN THE OPERATORS AND MAINTENANCE MANUAL
28 2% 5th GEAR 35Km/h (21.8Mph)
NOTE 3: REFER TO MACHINE INSTRUCTION DECAL
204662
PNEUMATIC LAYOUT,B30C 201978
Key: DRAIN CHECK LEVEL CHECK LEVEL CHECK LEVEL CHECK LEVEL CHECK
PERFORM FULL PRESCRIBED SERVICE AS PER OMM REPLACE LUBRICATE CLEAN
THIS DECAL APPLIES TO B30C’s WITH A FULLY LADEN GROSS VEHICLE MASS

MAINTENANCE SCHEDULE B30C 201960 WARNING OF 45200KG (99648.82lb), WITH THE EXHAUST BRAKE AND HYDRAULIC RETARDER
FULLY FUNCTIONAL AND WITH THE TRANSMISSION LOCKED IN THE SPECIFIED GEAR.

29
26 DO NOT REMOVE CAP
WHEN ENGINE IS HOT

28 21 27 24
203298

204661
P007666

B30C 6X6 ADT 360


DECALS (REVISION 00)
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 203287 19 DECAL, Greasing Points
2 204618 3 DECAL, WARNING, Visibility
3 204631 1 DECAL, Bin Tip
4 204606 1 DECAL, WARNING, Read OMM
5 204632 1 DECAL, Park Brake
6 204635 1 DECAL, Dash Controls
7 204616 2 DECAL, WARNING, Bin Support
8 204607 2 DECAL, WARNING, Spring Pressure
9 204615 2 DECAL, WARNING, Compressed Air
10 204609 1 DECAL, Hydraulic Level
11 204608 1 DECAL, Battery Isolator Switch
12 203282 2 DECAL, Articulation Joint
13 203283 8 DECAL, Lifting Eye
14 203240 3 DECAL, Bell
15 203246 1 DECAL, Bin, RHS
16 204227 2 DECAL, B30C
17 203247 1 DECAL, Bin, LHS
18 204701 1 DECAL, Bonnet, RHS
19 204702 1 DECAL, Bonnet, LHS
20 203294 2 DECAL, Tyre Pressure
21 201960 1 DECAL, Maintenance Schedule, B30C
22 201968 1 DECAL, Keep Hands Clear
23 204684 1 DECAL, Do Not Stand On Engine
24 204667 1 DECAL, Gradient Versus Gear Selection
25 204976 3 DECAL, Wheel Nut Torque
26 201978 1 DECAL, Pneumatic Layout
27 203298 1 DECAL, Radiator Hot Warning
28 204661 1 DECAL, Indicator/Horn
29 204662 1 DECAL, No Ether

B30C 6X6 ADT 361


DECALS (REVISION 01)

22 4 24 20
29 28
13 25

15 16
1
30 14 26 18
B30C 10
27
12

31 31
2

14

1 7 8 33 1 9

5 6

16 25 13
3 17 1
19
23 B30C

12
2

2
1 1

14 11
9 8
21 1 34 25 1 7 1
32
P007668

B30C 6X6 ADT 362


DECALS (REVISION 01)
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 206251 7 DECAL, Greasing Points
2 206232 3 DECAL, Warning, Visibility
3 204631 1 DECAL, Bin Tip
4 206224 1 DECAL, Warning, Read OMM
5 204632 1 DECAL, Park Brake
6 204635 1 DECAL, Dash Controls
7 206230 2 DECAL, Warning, Bin Support
8 206225 2 DECAL, Warning, Spring Pressure
9 206229 2 DECAL, Warning, Compressed Air
10 206227 1 DECAL, Hydraulic Level
11 206226 1 DECAL, Battery Isolator Switch
12 203282 2 DECAL, Articulation Joint
13 206250 2 DECAL, Lifting Eye
14 203240 3 DECAL, Bell
15 203246 1 DECAL, Bin, RHS
16 204227 2 DECAL, B30C
17 203247 1 DECAL, Bin, LHS
18 204701 1 DECAL, Bonnet, RHS
19 204702 1 DECAL, Bonnet, LHS
20 203294 1 DECAL, Tyre Pressure
21 205180 1 DECAL, Maintenance Schedule, B30C
22 201968 1 DECAL, Keep Hands Clear
23 204684 1 DECAL, Do Not Stand On Engine
24 204667 1 DECAL, Gradient Versus Gear Selection
25 206217 3 DECAL, Wheel Nut Torque
26 206272 1 DECAL, Pneumatic Layout
27 206244 1 DECAL, Radiator Hot Warning
28 204661 1 DECAL, Indicator/Horn
29 204662 1 DECAL, No Ether
30 206207 1 DECAL, Forward/Reverse
31 206212 2 DECAL, Lifting Eye
32 206213 2 DECAL, Deere, Tiedown Point
33 206218 1 DECAL, 500Hr Grease Point
34 206219 1 DECAL, Grease Point, 10 F4 @ 500Hr

B30C 6X6 ADT 363


DECALS (REVISION 01)
CAUTION WARNING
WARNING AVOID DEATH OR SERIOUS INJURY - Read and understand
Operator's Manual before operating this machine.
Operate only from the operator's seat. SPRING UNDER PRESSURE

P
Before leaving seat:
Lower body to frame rest. Prevent injury from sudden
GREASE EVERY
Place transmission in neutral.
Apply park brake
Stop engine (turn key switch to OFF).
24V release by following the
POINT 500 hrs Do not permit riders.
Avoid contact with overhead obstacles when operating or
204635 recommended disassembly
hauling the truck.
procedure.
206251 / T166965 206218
Use extra care to avoid tip-over when dumper body is raised. See technical manual for
206224 / T166972
204632 5 complete instructions.

1 6 8 206225 / T166969

33 IMPORTANT
204631 11
4 BEFORE WELDING ON THIS UNIT:
WARNING
To avoid control circuit damage:
1. Turn the electrical disconnect switch to "OFF".
2. Make sure the vehicle ground straps are properly

Operator may
installed.
IMPORTANT
3
3. The welding ground clamp must have a good
connection to the machine structure and close to the
point of weld.

reverse machine INSTALL


2
4. Attach welding ground clamp directly to structure

DANGER HYDRAULIC
being welded.
204609 206226 / T166966

ARTICULATION
STAY CLEAR OIL LEVEL LOCK BEFORE
To avoid injury or WARNING 206250 / T166964 CARRYING OUT
death, install body 7 206232 / T166967
206227 / T166962
ANY MAINTENANCE
support pole before IN THIS AREA
carrying out any
KEEP HANDS
maintenance in this WARNING CLEAR! 13
10
area. COMPRESSED AIR 201968
22 12 IMPORTANT
206230 / T166961
RESERVOIR
20 Avoid injury, drain 1. PARK MACHINE ON LEVEL GROUND
DAILY OSCILLATION JOINT
CAUTION
2. APPLY PARK BRAKE
completely before 3. RAISE BIN FULLY GREASE PROCEDURE
carrying out 9
4. SWITCH OFF ENGINE

TYRE PRESSURE B30C 6x6


5. WIPE GREASE NIPPLE

maintenance.
206229 / T166960 DO NOT STAND OR
23 6. FILL OSCILLATION JOINT WITH
GREASE UNTIL EJECTED
GREASE IS VISIBLE AT
FRONT MIDDLE REAR PLACE HEAVY OBJECTS O-RING SEAL, A AND B
MAKE MODEL SIZE kPa PSI kPa PSI kPa PSI ON THE ENGINE AS
7. START ENGINE AND

BRIDGESTONE VKT 23.5R25HHE2 400 58 430 62 430 62


IMPORTANT DAILY THIS WILL DAMAGE
LOWER BIN
8. FILL OSCILLATION JOINT
WITH GREASE UNTIL
THE INJECTOR PIPES
GOODYEAR RL-2+ 23.5R25HH185B 400 58 430 62 430 62 WARNING EJECTED GREASE IS
VISIBLE AT O-RING D A
THIS MAINTENANCE SCHEDULE IS SUPPLEMENTARY TO
204684 SEAL, C AND D
BRIDGESTONE VLT 30/65R25HHE2 375 54 375 54 375 54 AND DOES NOT REPLACE THE MAINTENANCE SCHEDULE

25
PROVIDED IN THE OPERATORS AND MAINTENANCE MANUAL

GOODYEAR RL-2+ 30/65R25HH190B 330 48 365 53 365 53

IMPORTANT
B C
MICHELIN XADT/XADN 23.5R25HH185B 300 44 350 51 350 51 POSITION DESCRIPTION ACTION COMMENTS 203282
DAILY CHECKS 2 8
MICHELIN XAD 65-1 30/65R25HH190B 280 40 320 46 320 46
01 ENGINE OIL LEVEL NOTE 1 3
203294 PAYLOAD: 27
23 000 kg (59
(50 400
600 lbs) 02 ENGINE COOLANT NOTE 1
5
Torque all wheel nuts to
03 DRIVE BELTS VISUAL 9
04 AIR-FILTER / INDICATOR NOTE 1 10
480 LB.-FT. [650 Nm] after the first
5 hours and then again after
WARNING
1
05 TRANSMISSION OIL LEVEL NOTE 1
4
06 HYDRAULIC FLUID LEVEL NOTE 1
13 7 EVERY 50 hours. Repeat this procedure if
07 TYRES NOTE 3
500 hrs wheels are changed.
08 LIGHTS (INTERIOR / EXTERIOR) VISUAL 13 206217 / T166970

22

2 1
21 09 HOOTER/REVERSE ALARM SOUND
1

2 10 OPERATOR CONTROLS/ INSTRUMENTS VISUAL 15


3

2 1
1
11 OIL, AIR & FUEL LEAKS NOTE 2 15
16

WARNING
6
DAILY
P 12 LOOSE OR DAMAGED COMPONENTS VISUAL
11

2
B A
13
DAILY LUBRICATION 13
12
13 TIP & STEERING CYLINDERS NOTE 1 16
14 WALKING BEAM PIVOT NOTE 1 206219
B
A
15 FRONT CRADLE PIVOT NOTE 1 7 NO ETHER 204667
16

17
OSCILLATION / ARTICULATION JOINT

BIN PIVOT PINS


NOTE 3

NOTE 1
14
ELECTRICAL PRE-HEATER BUILT IN. % MAXIMUM
SPEED
NOTE 1:
NOTE 2:
REFER TO SPECIFICATIONS IN THE OPERATORS AND MAINTENANCE MANUAL
REFER TO MAINTENANCE IN THE OPERATORS AND MAINTENANCE MANUAL 9
34 PERSONAL INJURY MAY RESULT. 30% 1st GEAR 7Km/h (4.4Mph)
NOTE 3: REFER TO MACHINE INSTRUCTION DECAL
18% 2nd GEAR 9Km/h (4.6Mph)
KEY: CHECK LEVEL CHECK LEVEL 17 8 204662
10% 3rd GEAR 15Km/h (9.3Mph)
CHECK LUBRICATE CHECK LEVEL
B30C
- F +
5% 4th GEAR 22Km/h (13.7Mph)
205180 2% 5th GEAR 35Km/h (21.8Mph)
DAILY LUBRICATION AND MAINTENANCE SCHEDULE B17-B30 C#
PNEUMATIC LAYOUT,B30C MKII 206272
29
- N + CAUTION THIS DECAL APPLIES TO B30C’s WITH A FULLY LADEN GROSS VEHICLE MASS
OF 45200KG (99648.82lb), WITH THE EXHAUST BRAKE AND HYDRAULIC RETARDER
FULLY FUNCTIONAL AND WITH THE TRANSMISSION LOCKED IN THE SPECIFIED GEAR.
Do not
26 21 - R + remove cap
206213 /T184656
when engine
28 30 is hot.
27
31 206212 32 206244 / T166959 24
204661
P007669

B30C 6X6 ADT 364


DECALS (REVISION 01)
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 206251 7 DECAL, Greasing Points
2 206232 3 DECAL, Warning, Visibility
3 204631 1 DECAL, Bin Tip
4 206224 1 DECAL, Warning, Read OMM
5 204632 1 DECAL, Park Brake
6 204635 1 DECAL, Dash Controls
7 206230 2 DECAL, Warning, Bin Support
8 206225 2 DECAL, Warning, Spring Pressure
9 206229 2 DECAL, Warning, Compressed Air
10 206227 1 DECAL, Hydraulic Level
11 206226 1 DECAL, Battery Isolator Switch
12 203282 2 DECAL, Articulation Joint
13 206250 2 DECAL, Lifting Eye
14 203240 3 DECAL, Bell
15 203246 1 DECAL, Bin, RHS
16 204227 2 DECAL, B30C
17 203247 1 DECAL, Bin, LHS
18 204701 1 DECAL, Bonnet, RHS
19 204702 1 DECAL, Bonnet, LHS
20 203294 1 DECAL, Tyre Pressure
21 205180 1 DECAL, Maintenance Schedule, B30C
22 201968 1 DECAL, Keep Hands Clear
23 204684 1 DECAL, Do Not Stand On Engine
24 204667 1 DECAL, Gradient Versus Gear Selection
25 206217 3 DECAL, Wheel Nut Torque
26 206272 1 DECAL, Pneumatic Layout
27 206244 1 DECAL, Radiator Hot Warning
28 204661 1 DECAL, Indicator/Horn
29 204662 1 DECAL, No Ether
30 206207 1 DECAL, Forward/Reverse
31 206212 2 DECAL, Lifting Eye
32 206213 2 DECAL, Deere, Tiedown Point
33 206218 1 DECAL, 500Hr Grease Point
34 206219 1 DECAL, Grease Point, 10 F4 @ 500Hr

B30C 6X6 ADT 365


WARNING TRIANGLE

P004227

B30C 6X6 ADT 366


WARNING TRIANGLE
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 203409 1 WARNING TRIANGLE

B30C 6X6 ADT 367


SECTION 8 VIN UPGRADE FROM FEBRUARY 2001

369
EXHAUST SYSTEM (FROM VIN: AEB4098321R010064)

19 18
27
1

26

13 6
28
25 26
11

4 22 23
15
11
25 24
30
9
5
9 16
10
29 10 13 28
2
2
8

6 17
25
28
14 6
26
13
13
7

21 12
20
P007951

B30C 6X6 ADT 370


EXHAUST SYSTEM (FROM VIN: AEB 4098321R010064)
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 DC220748 BRAKE, Exhaust, LHS
1 DC220864 BRAKE, Exhaust, RHS
2 201405 4 WASHER, Flat
3 206750 1 EXHAUST, Stack, S/Steel
4 206098 1 HEAT SHIELD, Exhaust, Silencer
5 206749 1 EXHAUST, Silencer, S/Steel
6 204035 3 CLAMP, Seal, Exhaust
7 206748 1 EXHAUST, Intep Pipe, S/Steel
8 206747 1 EXHAUST, Fnt, Pipe, S/Steel
9 206746 2 EXHAUST, Flex Pipe, S/Steel
10 204195 2 GASKET, Exhaust
11 204199 2 GASKET, Exhaust
12 206099 1 HEAT SHIELD, Exhaust
13 201212 4 CLAMP, Exhaust
14 174078 1 BRACKET, Pipe, Exhaust
15 171612 1 STACK, Exhaust
16 100482 4 BOLT, Hex Head
17 100394 4 NUT, Nyloc
18 171522 1 CLAMP, Stack
19 100119 4 BOLT, Hex Head
20 101309 3 WASHER, Flat
21 100494 3 SCREW, Hex Head
22 180664 2 MOUNTING, Silencer, Heat shield
23 100314 2 NUT, Nyloc
24 100092 2 BOLT, Hex Head
25 100271 18 NUT, Cleveloc
26 100210 12 SCREW, Hex Head
27 100312 4 NUT, Nyloc
28 100285 4 NUT, Cleveloc
29 200590 1 CLAMP, Exhaust
30 100082 2 SCREW, Hex Head

B30C 6X6 ADT 371


CAB ASSEMBLY, INTERIOR TRIM AND FLOOR UNDERLAY (FROM VIN: AEB4098321R010063)

3
1

7
4
5

11

12

6 3

13

10 P007798

B30C 6X6 ADT 372


CAB ASSEMBLY, INTERIOR TRIM AND FLOOR UNDERLAY (FROM VIN: AEB 4098321R010063)
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 100446 29 SCREW, Countersunk, Roundhead
2 100432 29 WASHER, Cup, Closed
3 NSI 5 PANEL, Trim
4 173073 2 INSULATION, Panel
5 261483 1 KIT, Floormat Includes Items 6 to 10
6 206276 1 MAT, Floor, Front
7 206277 1 MAT, Rear, RHS
8 206278 1 MAT, Rear, LHS
9 206280 1 MAT, Floor, Front, RHS
10 206279 1 MAT, Floor, Front, LHS
11 207255 1 MAT, Rear, RHS, Underlay
12 207256 1 MAT, Rear, LHS, Underlay
13 207257 1 MAT, Floor, Front, Underlay

B30C 6X6 ADT 373


STEERING CYLINDER LHS (FROM VIN: AEB409832YR010046)

1 15

17

16

18 10
9
8
6
4
19
11
5
11

3 14
13 7 20

2
12 20

P007809

B30C 6X6 ADT 374


STEERING CYLINDER LHS (FROM VIN: AEB 409832YR010046)
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 230162 1 STEERING CYLINDER, LHS Includes Items 1 to 19
2 140438 1 KIT, Seal Includes Items 3 to 11
3 100430 1 SPLITPIN
4 140020 1 O RING
5 140465 1 SEAL, Piston
6 140103 1 RING, Anti Extrusion
7 140380 1 O RING
8 140159 1 O RING
9 140165 1 U SEAL
10 140346 1 SEAL, Wiper
11 140481 2 WEAR BAND
12 180507 1 ROD, Cylinder, Steering Includes Items 13 and 14
13 100333 1 NUT, Castle
14 150095 1 BEARING, Spherical
15 181993 1 BARREL, Steer. Cylinder Includes Items 16 and 17
16 150095 1 BEARING, Spherical
17 201495 2 CIRCLIP
18 161286 1 NECKBUSH
19 161020 1 PISTON
20 200036 2 NIPPLE, Grease Not Included in Item 1

B30C 6X6 ADT 375


STEERING CYLINDER RHS (FROM VIN: AEB409832YR010046)

1 15

17

16

10
18 9
8
6
4
19
11
5
11

3 14
13 7 20

2
12 20

P007810

B30C 6X6 ADT 376


STEERING CYLINDER RHS (FROM VIN: AEB 409832YR010046)
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 230161 1 STEERING CYLINDER, RHS Includes Items 1 to 19
2 140438 1 KIT, Seal Includes Items 3 to 11
3 100430 1 SPLITPIN
4 140020 1 O RING
5 140465 1 SEAL, Piston
6 140103 1 RING, Anti Extrusion
7 140380 1 O RING
8 140159 1 O RING
9 140165 1 U SEAL
10 140346 1 SEAL, Wiper
11 140481 2 WEAR BAND
12 180507 1 ROD, Cylinder, Steering Includes Items 13 and 14
13 100333 1 NUT, Castle
14 150095 1 BEARING, Spherical
15 181994 1 BARREL, Steering Includes Items 16 and 17
16 150095 1 BEARING, Spherical
17 201495 2 CIRCLIP
18 161286 1 NECKBUSH
19 161020 1 PISTON
20 200036 2 NIPPLE, Grease Not Included in Item 1

B30C 6X6 ADT 377


STEERING CYLINDER MOUNTINGS (FROM VIN: AEB409832YR010046)
9 27
15

8
18
19
1

17
11

2 12

16
13

4 14
18
5

6 18

13 26 23

12
15
11 18
24
10 15
20, 21 25
15

4
22
3 P007554

B30C 6X6 ADT 378


STEERING CYLINDER MOUNTINGS (FROM VIN: AEB 409832YR010046)
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 261147 1 PIN ASSEMBLY Includes Items 2 to 7
2 100740 1 BOLT, Hex. Head
3 100320 1 NUT, Cleveloc
4 161537 2 PLATE, End
5 140430 2 O RING
6 161536 2 CONE, Expanding
7 161538 1 PIN, Tapered
8 261145 1 PIN ASSEMBLY Includes Items 9 to 14
9 100927 1 BOLT, Hex. Head
10 100320 1 NUT, Cleveloc
11 161537 2 PLATE, End
12 140430 2 O RING
13 161536 2 CONE, Expanding
14 161535 1 PIN, Tapered
15 120148 6 CONNECTOR
16 240988 1 HOSE ASSEMBLY
17 120106 1 CONNECTOR
18 200036 6 GREASE NIPPLE
19 206185 2 WASHER, Rubber
20 230162 1 STEERING CYLINDER, LHS
21 230161 1 STEERING CYLINDER, RHS
22 100731 2 SCREW, Hex. Head
23 160723 1 BLOCK, Grease Nipple Bank
24 174140 1 PIPE, Grease
25 173347 1 PIPE, Grease, Bottom
26 120807 1 ELBOW
27 173346 1 PIPE, Grease, Top

B30C 6X6 ADT 379


TIP CYLINDER (FROM VIN: AEB409832YR010057)
1

13

15
18

10
16 8

7
6
4
17
14
5

3 9
12

2
11

P007827

B30C 6X6 ADT 380


TIP CYLINDER (FROM VIN: AEB 409832YR010057)
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 230153 1 TIP CYLINDER Includes Items 2 to 18
2 140010 1 KIT, Seal Includes Items 3 to 10
3 100430 1 SPLITPIN
4 140020 1 O RING
5 140031 1 SEAL, Piston
6 140103 1 RING, Anti Extrusion
7 140159 1 O RING
8 140160 1 U SEAL
9 140380 1 O RING
10 140613 1 SEAL, Wiper
11 183248 1 ROD, Cylinder Includes Item 12
12 100341 1 NUT, Castle
13 181992 1 BARREL, Tip Includes Items 14 and 15
14 150096 2 BEARING, Spherical
15 200732 1 CIRCLIP, Internal
16 161288 1 NECKBUSH
17 161312 1 PISTON
18 140239 1 BOOT, Cylinder

B30C 6X6 ADT 381


TIP CYLINDER MOUNTINGS (FROM VIN: AEB409832YR010057)

8 7

1
6
5

2
9
3

9
2

3
P004798

B30C 6X6 ADT 382


TIP CYLINDER MOUNTINGS (FROM VIN: AEB 409832YR010057)
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 230153 1 TIP CYLINDER
2 100301 2 NUT, Nyloc
3 160493 2 WASHER, Retainer
4 160485 1 PIN, Tip
5 100111 2 SCREW, Hex. Head
6 170031 1 TAG, Lock
7 170467 1 PLATE, Retaining
8 160384 1 PIN, Tip
9 171643 2 PLATE, Retainer

B30C 6X6 ADT 383


BONNET ASSEMBLY (FROM VIN: AEB4098321R010063)

10
2 11
12 15
3 14

16
13
4
10 22
6
23
5

13
7 14

18
9
14
6 15
9
8
11
21
3 24
6 3
3
6 14
17
5
19 22
20 P007970

B30C 6X6 ADT 384


BONNET ASSEMBLY (FROM VIN: AEB 4098321R010063)
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 202057 1 BONNET, Sound Insulated
2 100148 6 WASHER, Flat
3 100316 6 NUT, Nyloc
4 204122 2 RUBBER, Bump Stop
5 100116 2 BOLT, Hex Head
6 200448 1 HORN ASSEMBLY
7 201798 1 GAS STRUT
8 202867 1 STRAP, Bonnet
9 176033 1 MOUNTING, Hooter, Front
10 910241 3 PINCHWELD, Bootseal Used Only On Revision 01 Machines
11 171576 2 PLATE, Seal
12 171577 1 PLATE, Seal
13 100090 12 SCREW, Hex Head
14 100064 34 WASHER, Flat
15 100314 12 NUT, Nyloc
16 174696 1 FRAME, Grill
17 100399 2 SCREW, Cap
18 100312 1 NUT, Nyloc
19 174690 2 HINGE, Bonnet
20 100900 4 SCREW, Grub
21 173226 1 GRILL
22 222726 2 GREASE NIPPLE
23 100085 6 SCREW, Hex Head
24 100213 4 SCREW, CAP

B30C 6X6 ADT 385


CAB ASSEMBLY, DOOR (FROM VIN: AEB4098321R010063)

2 1

3
10
11

9
8

P007973

B30C 6X6 ADT 386


CAB ASSEMBLY, DOOR (FROM VIN: AEB4098321R010063)
ITEM PART NUMBER QTY DESCRIPTION REMARKS
1 207275 1 DOOR, Cab, Sound Insulated
2 910113 1 PINCHWELD, Door 4m Required
3 203704 2 HINGE, Door, Cab Includes Items 4 to 6
4 161019 2 PIN
5 222726 2 GREASE NIPPLE
6 NSI 2 SPLITPIN
7 100586 4 BOLT, Hex. Head
8 100064 8 WASHER, Flat
9 100520 4 NUT, Hex Dome
10 201895 1 DOOR, Handle, Interior
11 100221 2 SCREW, Cap

B30C 6X6 ADT 387

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