B30C 6X6 MKII Parts Manual
B30C 6X6 MKII Parts Manual
PARTS MANUAL872042-01
Machine Number
409832-00
409832-01
Due to BELL’s policy of continuous product improvement, the information contained in this manual was correct
up to the time of printing (Issue date of manual). Any changes after this date will only be included in the next up-
date of this manual.
Illustrations in this manual are pictorial representations of the component and are not drawn to scale.
INTRODUCTION
This manual has been produced to assist you in ordering of parts for the maintenance of your BELL
EQUIPMENT machine.
The information contained in the manual is in a logical sequence. Each illustrated breakdown is supported with
a parts list.
The parts manual has been produced by the Technical Documentation Department of BELL EQUIPMENT Co.
Every effort has been made to ensure that the information in this manual was correct at the time of publication.
BELL EQUIPMENT Co. has a policy of continuous product development, improvement and design. BELL
EQUIPMENT Co. reserves the right to change, amend and update the design of its product at any time without
prior notice. With this policy, changes may have occurred that are not included in this manual.
Whilst every endeavor has been made to provide accurate and reliable information, BELL EQUIPMENT Co.
specifically disclaims any actual or implied warranty and under no circumstances shall be liable for any loss,
damage or injury to person or property suffered, whether direct, or indirect or consequential, arising from the
use of this manual. In particular and without detracting from the above, the disclaimer also applies in the event of
any specification, warning, or representation contained in this manual being inadequate, inaccurate, or uninten-
tionally misleading.
The user is urged to strictly comply with the instructions and warnings that are given in the interests of general
safety. Please do not hesitate to contact your BELL EQUIPMENT Product Support Representative whenever
you have a query on you BELL product or this manual. The address of your nearest BELL EQUIPMENT branch
or dealer is as follows:-
LOCATION OF OPERATIONS
AUSTRALIA
EUROPEAN REGION
FRANCE
UNITED KINGDOM
NORTH AMERICA
BLOEMFONTEIN
CAPE TOWN
EAST LONDON
EMPANGENI
GAUTENG
GEORGE
KURUMAN
MIDDLEBURG
NELSPRUIT
PIETERMARITZBURG
PIET RETIEF
PORT ELIZABETH
PORT SHEPSTONE
RUSTENBURG
SPRINGBOK
TZANEEN
VRYHEID
WINDHOEK
WOLMARANSSTAD
MALAWI
SWAZILAND
ZAMBIA
ZIMBABWE
DEALER
Please complete a facsimile of this form and hand it in to your nearest BELL Product Support Representative or
post it directly to your nearest BELL Branch. Addresses are given at the beginning of this manual.
MACHINE MODEL:
SERIAL NUMBER:
VIN:
PAGE NUMBER:
DID YOU FIND THE INFORMATION EASY TO READ AND UNDERSTAND ? YES NO
NAME:
COMPANY:
TITLE:
ADDRESS:
TELEPHONE NUMBER:
SECTION 2. ENGINE
SECTION 4. HYDRAULICS
SECTION 5. PNEUMATICS
SECTION 6. ELECTRICS
SECTION 1
GENERAL INFORMATION
2 SECTION 1. GENERAL INFORMATION
SECTION 1. GENERAL INFORMATION 3
VIN IDENTIFICATION
The Vehicle Identification Number (VIN) for the Bell Equipment machines is as follows:
(As an example, the B25C 6X4 manufactured at Richards Bay in 1998 has been used).
VIN: AEB408811WR010432
Structure breakdown:
i ii iii iv v vi
ii 408811 Is the machine type as presently used, i.e: for the B25C 6X4.
Note:
Note:
It could occur that an ADT will have the same sequential digits in its VIN as a 2WD Hauler, however this is not a
problem as the VIN’s will be differentiated by their 400 number (machine type/build number).
12062WD - AEB404320SR001565
The VIN is stamped onto a 3mm plate which in turn is welded to the engine chassis of the vehicle in the same
place that the serial number is stamped.
4 SECTION 1. GENERAL INFORMATION
SECTION 1. GENERAL INFORMATION 5
BULLETINS
Record the relevant information from the Technical Documentation Bulletins, Service Bulletins and Parts Bulletins
into this manual as follows:-
i. Ensure the manual number (87——) reflected in the bulletin is the same as the 87—— number at
the bottom right hand corner of this page.
872043
6 SECTION 1. GENERAL INFORMATION
LIST OF ABBREVIATIONS
ORDERING OF PARTS
To facilitate the ordering of parts, the following information is required to determine the correct part for your
BELL product.
Any other information which will assist us in getting the parts to you with the least amount of trouble or delay
should be given. This information will be noted and filed for future reference.
10 SECTION 1. GENERAL INFORMATION
SECTION 1. GENERAL INFORMATION 11
B30C
3423 (11’3”)
3363 (11’)
2798 (9’2”)
3316 (10’10”)
2010 (6’6”)
640 (2’1”)
3283 (10’9”)
3143 (10’3”)
3327 (10’11”)
3414 (11’2”)
2348 (7’8”)
2949 (9’7”)
X000539
Figure 1
12 SECTION 1. GENERAL INFORMATION
SECTION 1. GENERAL INFORMATION 13
B30C
X000540
Figure 2
14 SECTION 1. GENERAL INFORMATION
SECTION 2 ENGINE
15
ENGINE AND MISCELLANEOUS PARTS
20 25
21 24
26 23
1
2
22
19
17
4
16
18 5
19
6
7
14 11
15 15
8
12
10
13
P006858
8
6
P004285
1
2
10
13 3
11
16
14 15
12
13
6
5
4
9
P004185
1
8
6
7
2
9
10
P001994
1 5
P001995
19 18
27
1
26
13 6
28
25 26
11
4 22 23
15
11
25 24
30
9
5
9 16
10
29 10 13 28
2
2
8
6 17
25
28
14 6
26
13
13
7
21 12
20
P007673
2
31 44
34 33 32
30 44
33 45 10
29 34 44
3 19 11
10 11 12 11 7
28 12
11
26 20 15
3
27 7
21
22
18
4
6
37
35
25 7 8 9
17
23 38 9 8 7
9 16 35 25 35 40 25
21 24 39
8 7
22
7 11
8 7 25
13 12 7 8 9
5
9
11
10
36
14
P007542
2
31 44
34 33 32
30 44
33 45 10
29 34 44
3 19 11
10 11 12 11 7
28 12
11
26 20 15
3
27 7
21
22
18
4
6
37
35
25 7 8 9
17
23 38 9 8 7
9 16 35 25 35 40 25
21 24 39
8 7
22
7 11
8 7 25
13 12 7 8 9
5
9
11
10
36
14
P007542
10 12 14
6 8 13
7 12
14
9
17
16
3
15 19
1
2
20 18
Remove existing
Merc Part 12
12 13 12 14
14 12 13 12 12
14
2 11
P006859
1
9
10
11
2
12
P 004843
4
13
5 8
10
8
15
7 13
16 3
12
11 14
8
6 5
4
1
P004849
8
6
10
14 9
1
11
10
6
17
12
13 15 16
2
3
5
P007494
8
6
10
13 9
1
11
10
6
14
12
3
5
P007679
11
5
6
3
8
9
10
10 6
7
8
9
P007495
5
4
6 5
6
5
8
3
P007674
47
TRANSMISSION AND MISCELLANEOUS PARTS
3, 4
5
2
6
18
11
14
12
17 16 19
8
24
15 22
23 9
21 10
20 20 13
1 P004552
17
19
20
3
22 16
23
21
16
4
2
4 3
3
9 6
10
12
1
8
11
7
5
13
14
P004019
5
4
P004182
12
11
2 13
10
10
6
8
5 9
4 3
P006517
9 10
6 5 4 9
3
1
11
7 8 7
P004327
2
1
P007508
3
2
P007507
P007702
P007703
P007704
2
1
10
11
12
8
4
7
13
5
9
10
7
8 5
11
13
3
P007675
18
17
13 19
14
15
16
20
12
11 20
1
5
4
3
2
10
9
7
P 004373
Front Axle
Assembly
P007511
4
3
4
9
10
3
5 3
3
8
6
6 1
P007388
1
19
24 21
26
12
13 4
22 23
2
12
6 19
16 9 9
8
18 10 8
5
15
17
7
20 6
11
14
29
3 27, 28
25
P006746
22
Clutch Config- 23
3
26 uration for Diff 22
27
1 27 Assy 310054 23
25 26
24
23
21 20
19 Clutch Config-
uration for Diff
29 Assy 190764
10
6 5
4 10
22
18
11
28
18
2
23
30
8
15
20
21
22
24
7
9
12
17
13 Clutch Config-
23
14 22 uration for Diff
Clutch Configuration 22 Assy 310054
16
23
for Diff Assy 190764 P007657
22
Clutch Config- 23
3
26 uration for Diff 22
27
1 27 Assy 310054 23
25 26
24
23
21 20
19 Clutch Config-
uration for Diff
29 Assy 190764
10
6 5
4 10
22
18
11
28
18
2
23
30
8
15
20
21
22
24
7
9
12
17
13 Clutch Config-
23
14 22 uration for Diff
Clutch Configuration 22 Assy 310054
16
23
for Diff Assy 190764 P007657
3 21 14 13 12
4 5 22
6 15
7 23 16
8
1
2 18
25
19
12 20 13
7
6
13 26
10 17
14
15 35
15 9
31
16 11
26
18
20
34
19 26 29
17
33
15
29
26 31
26
26
21 27 28
29
22 23
24 29
28
32
30
P007682
1 30
2
27
22
23
5
27 33
31 20
26
27 25
28 34
35
34
35
18
27 8
29
28
13 10
6
19
17
14, 16 7
11
4 3, 21 24
32
12
P007512
1 20 29
17 21 9
30
34 13
30
31
6 54
33 3 37
24
26
25
12
18 21 23
20 11
35 16
19 10 5
36 21 3
20 19
40
32
27 15
22
7
Clutch Configuration 8
for Diff Assy 310052 44
39
38
43 14
Clutch Configuration 28 4
for Diff Assy 310052 43
47
47
49 53
14 52
46
45 44
44
42 43
47
44 48 43 44
43 47
43
44 42
41
45
46 38
44
43 2
43 50
Clutch Configuration Clutch Configuration
for Diff Assy 190783 for Diff Assy 190783 51
44 P007658
1 20 29
17 21 9
30
34 13
30
31
6 54
33 3 37
24
26
25
12
18 21 23
20 11
35 16
19 10 5
36 21 3
20 19
40
32
27 15
22
7
Clutch Configuration 8
for Diff Assy 310052 44
39
38
43 14
Clutch Configuration 28 4
for Diff Assy 310052 43
47
47
49 53
14 52
46
45 44
44
42 43
47
44 48 43 44
43 47
43
44 42
41
45
46 38
44
43 2
43 50
Clutch Configuration Clutch Configuration
for Diff Assy 190783 for Diff Assy 190783 51
44 P007658
1 20 29
17 21 9
30
34 13
30
31
6 54
33 3 37
24
26
25
12
18 21 23
20 11
35 16
19 10 5
36 21 3
20 19
40
32
27 15
22
7
Clutch Configuration 8
for Diff Assy 310052 44
39
38
43 14
Clutch Configuration 28 4
for Diff Assy 310052 43
47
47
49 53
14 52
46
45 44
44
42 43
47
44 48 43 44
43 47
43
44 42
41
45
46 38
44
43 2
43 50
Clutch Configuration Clutch Configuration
for Diff Assy 190783 for Diff Assy 190783 51
44 P007658
1 20 29
17 21 9
30
34 13
30
31
6 54
33 3 37
24
26
25
12
18 21 23
20 11
35 16
19 10 5
36 21 3
20 19
40
32
27 15
22
7
Clutch Configuration 8
for Diff Assy 310052 44
39
38
43 14
Clutch Configuration 28 4
for Diff Assy 310052 43
47
47
49 53
14 52
46
45 44
44
42 43
47
44 48 43 44
43 47
43
44 42
41
45
46 38
44
43 2
43 50
Clutch Configuration Clutch Configuration
for Diff Assy 190783 for Diff Assy 190783 51
44 P007658
23
2
15
23 24
12
21
22
19
28
29
19 28
29 27
8
18
7
6
13
11
10
4 16
17 20 19
3
14
25
8
9
P007513
22
Clutch Config- 23
3
26 uration for Diff 22
27
1 27 Assy 310055 23
25 26
24
23
21 20
19 Clutch Config-
uration for Diff
29 Assy 190767
10
6 5
4 10
22
18
11
28
18
2
23
30
8
15
20
21
22
24
7
9
12
17
13 Clutch Config-
23
14 22 uration for Diff
Clutch Configuration 22 Assy 310055
16
23
for Diff Assy 190767 P007659
22
Clutch Config- 23
3
26 uration for Diff 22
27
1 27 Assy 310055 23
25 26
24
23
21 20
19 Clutch Config-
uration for Diff
29 Assy 190767
10
6 5
4 10
22
18
11
28
18
2
23
30
8
15
20
21
22
24
7
9
12
17
13 Clutch Config-
23
14 22 uration for Diff
Clutch Configuration 22 Assy 310055
16
23
for Diff Assy 190767 P007659
11
36
13
32
14 3
37 2 23
24
25
27
5
26
35
22 30
21 20
28
19 4 12
29
P007120
11
36
13
32
14 3
37 2 23
24
25
27
5
26
35
22 30
21 20
28
19 4 12
29
P007120
1 5
3 6
14
15
16
2
8
4
9
13
16
15
14
12
17
11
10
P004022
5
4
6
P006527
109
HYDRAULIC SYSTEM
87
72 94 5 89 35 9
B 42 RHS
27 43 90 B A
101 100
91 23 2
24
L 88
86 45 X 44
77 76 103 12 12
71 70 102
70 71 8 72 32
26 39 21
71 63 54
62 78 21
11 41 70 S
25 42 55
38 67 28
37 69 68
81 97 62 64
63
98 104
14
47 74
6 S1 P2 29 46
82 40
S2 P1 7 36 18
83 95
96 31 30 23
84 B 18 17 107 19
X
63
MP1 MP2 M4 P1 T 18
99 L
80 58 66 60
20
MP2
M4
MP1
59 79 S L1 75
18 B
22 98 12 61
A4 A
RHS 97 65
63 P2 L2 L3 P3 T3
93
92 105
3 73 52 13
48 53
18 17 106
33 13
23 15 55
51 T L 56
57 34 P LS 54
10 R
L R T P
16 12
106 49 2 12
4
16
B A
LHS 50 LHS
85 P007509
MP2
M4
MP1
59 79 S L1 75
18 B
22 98 12 61
A4 A
RHS 97 65
63 P2 L2 L3 P3 T3
93
92 105
3 73 52 13
48 53
18 17 106
33 13
23 15 55
51 T L 56
57 34 P LS 54
10 R
L R T P
16 12
106 49 2 12
4
16
B A
LHS 50 LHS
85 P007509
MP2
M4
MP1
59 79 S L1 75
18 B
22 98 12 61
A4 A
RHS 97 65
63 P2 L2 L3 P3 T3
93
92 105
3 73 52 13
48 53
18 17 106
33 13
23 15 55
51 T L 56
57 34 P LS 54
10 R
L R T P
16 12
106 49 2 12
4
16
B A
LHS 50 LHS
85 P007509
MP2
M4
MP1
59 79 S L1 75
18 B
22 98 12 61
A4 A
RHS 97 65
63 P2 L2 L3 P3 T3
93
92 105
3 73 52 13
48 53
18 17 106
33 13
23 15 55
51 T L 56
57 34 P LS 54
10 R
L R T P
16 12
106 49 2 12
4
16
B A
LHS 50 LHS
85 P007509
5
2
22 29
30
T1 10
8 B1
17 16 LHS 4 P1 27
28
T2
8 B2 'A'
8 P2
9 24
11 37 38
7
6
1 33 12
A6 A5 B5 TB B6 32
3 36
5 35
23 S4 34 31
14 15
39
20 20 13
19
17 16 RHS 4
18 21 21 18
25
6
26
P004832
5
2
22 29
30
T1 10
8 B1
17 16 LHS 4 P1 27
28
T2
8 B2 'A'
8 P2
9 24
11 37 38
7
6
1 33 12
A6 A5 B5 TB B6 32
3 36
5 35
23 S4 34 31
14 15
39
20 20 13
19
17 16 RHS 4
18 21 21 18
25
6
26
P004832
7
5
8
19
10
9 18
17
19
17
1 11
16
17
13 12
14
3
15
P007430
2
3
4
1
P004234
8
10
21
20 10
16
11
12
24
23
15 22
13 20
7
25
10
16
11
12
16
11
12 007518
1
11 19
5 20
12 14
5
M
13 4 17
4
L3
M
M
P3
M
X3
S4
X4
A4 18
6 17
XB
16
7
1
SP
15
P1
M
L2
8
L1
32
M
L1
P1 31
9
30
39
29
P2
41
T 28
MP
2 38 27
43
40 B 26
38 21
25
13 42 24
12 A 23
22
11
36 35
2
33 10
37
45
44
P004649
1
11 19
5 20
12 14
5
M
13 4 17
4
L3
M
M
P3
M
X3
S4
X4
A4 18
6 17
XB
16
7
1
SP
15
P1
M
L2
8
L1
32
M
L1
P1 31
9
30
39
29
P2
41
T 28
MP
2 38 27
43
40 B 26
38 21
25
13 42 24
12 A 23
22
11
36 35
2
33 10
37
45
44
P004649
4
13
6
8
ML
1
MP
1
7 SP1 5
10
XB
X4
2
S4 X3
09
MP
ML 3
M4 3
7
P7
M5
6 L3 14
11
O2
12 A5
B5
B6
T3 3
A6 P3
11
M6
6 TB
T7
P004650
4 3
8
4 9
4
M
10
7
1
P
M
1
4 MP
7
2
MP
M4 7
MP
2 4
5 6
1
2
P006425
86 7
1
12 0
S1
S2
P2 P1
3
P003903
1 9
4
6 11
10
18
5
9
7
8
2
17
14
16
3
15
23
13
22
12
21
20
8
19
P003810
2
16
21
19
13
15 12
14 20
11
8 10
3
9
6 18
5 7
17
4
P004124
P006472
6 10 18
19 20 22
21
24
23
28
5
27
26
4
3 2
16
15
14
29 25
31
30
38
37
32
33
34
35
36
P001543
6 10 18
19 20 22
21
24
23
28
5
27
26
4
3 2
16
15
14
29 25
31
30
38
37
32
33
34
35
36
P001543
14
28
15
16 35
13
11
12
30
31
10
29 9
7
8
27 34
26 5
25
24 6
4 3
21
23 2
33
32 22 20
19
17
18
P004009
1
14
16
15
10
9
17
8
6
4
13
18
3 7
12
2 11
P003794
1
14
16
15
10
9
17
8
6
4
13
18
3 7
12
2 11
P003800
1
13
15
10
16 8
14 7
6
4
17
3 9
12
2 11
P003803
157
PNEUMATIC SYSTEM - FRONT (REVISION 00)
68 66 68 109 67
92 108
41
96 P A
E 21
38 21
30 37 43 26 106 107
13
37 104 11 3
6 83
97
4 16 2 1
63 105
42 104
5 55
105
3 75 26 58 35 59 95 8
36 55 92 26
7 35 32
44 75 44 47 1
93
1
2 1
78
21 83 98 36 99 100 101
98 99 9 2 37 92
37
45 61
75 38 79 P 64
40
9 102 45 25 74 BA
21 45 80 72
97 92 37 50
81 11
8 10 84 103
9 86
17 84 25 25 57 57
80 75 75 71 71 69
17 48 73
72 72
9 81 33 14 51
9 62
81 12 82 49 39
75
17 15 75 98
81 8 82 B 73 56 39
61
32 A
80
49
17 9 8
9 52 87 87
12
81 20 26 53
18 54 37 37
80
31
34
12
8 23 89
8
74
80 26
76
80 27 28 75
70
19 8 85
81 9 24 29 91
92
18 60
21 21 37
90
22 22 85
75
75
P007676
75
P007676
75
P007676
75
P007676
42 69
5 55 63 96
3 75 26 58 35 59 95 8
36 55 92 26
7 35 32
44 75 44 47 1
93
1
2 1
78
21 83 98 36 99 100 101
98 99 104 2 37 92
37
45 61
75 38 79 P 64
40
9 102 45 25 74 BA
21 45 80 72
97 92 37 50 39
81 11 105
8 10 84 103
9 86
17 84 25 25 57 57
80 75 75 71 71 63
17 48 73
72 72
9 81 33 14 51
9 62
81 12 82 49 39
75
17 15 75 98
81 8 82 B 73 56 39
61
32 46 46 A
80
49
17 9 8
9 52 87 87
12
81 20 26 53
18 54 37 37
80
31
34
12
8 23 89
8
74
80 26
76
80 27 28 75
70
19 8 85
81 9 24 29 91
92
18 60
21 21 37
90
22 22 85
75
75
P007500
42 69
5 55 63 96
3 75 26 58 35 59 95 8
36 55 92 26
7 35 32
44 75 44 47 1
93
1
2 1
78
21 83 98 36 99 100 101
98 99 104 2 37 92
37
45 61
75 38 79 P 64
40
9 102 45 25 74 BA
21 45 80 72
97 92 37 50 39
81 11 105
8 10 84 103
9 86
17 84 25 25 57 57
80 75 75 71 71 63
17 48 73
72 72
9 81 33 14 51
9 62
81 12 82 49 39
75
17 15 75 98
81 8 82 B 73 56 39
61
32 46 46 A
80
49
17 9 8
9 52 87 87
12
81 20 26 53
18 54 37 37
80
31
34
12
8 23 89
8
74
80 26
76
80 27 28 75
70
19 8 85
81 9 24 29 91
92
18 60
21 21 37
90
22 22 85
75
75
P007500
42 69
5 55 63 96
3 75 26 58 35 59 95 8
36 55 92 26
7 35 32
44 75 44 47 1
93
1
2 1
78
21 83 98 36 99 100 101
98 99 104 2 37 92
37
45 61
75 38 79 P 64
40
9 102 45 25 74 BA
21 45 80 72
97 92 37 50 39
81 11 105
8 10 84 103
9 86
17 84 25 25 57 57
80 75 75 71 71 63
17 48 73
72 72
9 81 33 14 51
9 62
81 12 82 49 39
75
17 15 75 98
81 8 82 B 73 56 39
61
32 46 46 A
80
49
17 9 8
9 52 87 87
12
81 20 26 53
18 54 37 37
80
31
34
12
8 23 89
8
74
80 26
76
80 27 28 75
70
19 8 85
81 9 24 29 91
92
18 60
21 21 37
90
22 22 85
75
75
P007500
P004055
1
32
31 34
22 35
21
23 33 36
3 24
20
23 38 37
38
25
26
37
19 27
18
28
4 29
17 39
5 16
6 15 40
30 2
7 14
41
8 46
42
9 14
10 43
44
11
45
12
13 P 003193
1
32
31 34
22 35
21
23 33 36
3 24
20
23 38 37
38
25
26
37
19 27
18
28
4 29
17 39
5 16
6 15 40
30 2
7 14
41
8 46
42
9 14
10 43
44
11
45
12
13 P 003193
1 2
3
4
15 5
6
10 22
7
8
14
13
9
11
16
21 12
17
18
20 19
P004175
P004121
15
14 47
13
48
49
50
51
45
52
46
53
53
52
P 004410
15
14 47
13
48
49
50
51
45
52
46
53
53
52
P 004410
2
13
26
5
27
28
14
29
6 16 15
8
21
3
7 17 30
9 20
18
10
9 31
11 25
4 22
12 23
19
12
24
P004064
3
23
10
19
4 20
11
25 6
17 8
19
9
15 7
25
P003029
3 4 5
6
7 9 10
P004864
1
4
3
8 2
7 14
9
10 11 12 13 16 13
12
11
15
P004868
201
EARTH STRAPS, LOOM PROTECT KITS AND HARNESS EARTH POINTS
E5 E1 E2 E3 E4 E6 E5 E4 E3 E2 E1
TRANSFER BOX TO
CHASSIS
(REAR LEFT MOUNTING)
B30C
1
70081700-B 0
P007013
47
48
4 5 59 6 7 11 13 19 14 20 17 14 13 32 30 18 31 23 32 29 52 28 32 46
49
62 61 60 58 12 65 66 15 69 70 15 71 88 53 34 87 86 85 33 90
92
73 34 91
93
72
95
70081726-B 26
P007004
47
48
4 5 59 6 7 11 13 19 14 20 17 14 13 32 30 18 31 23 32 29 52 28 32 46
49
62 61 60 58 12 65 66 15 69 70 15 71 88 53 34 87 86 85 33 90
92
73 34 91
93
72
95
70081726-B 26
P007004
47
48
4 5 59 6 7 11 13 19 14 20 17 14 13 32 30 18 31 23 32 29 52 28 32 46
49
62 61 60 58 12 65 66 15 69 70 15 71 88 53 34 87 86 85 33 90
92
73 34 91
93
72
95
70081726-B 26
P007004
29, 63
13 9
13 27, 60, 43
14, 54 31, 32
40, 41, 67, 19, 20, 23, 58
68, 69 4, 5
26, 57
23, 30, 53
24
12, 13, 14
25
4, 5
14, 56
43, 53
14, 55
78, 6
19, 20
37
7, 8 10, 50, 51
36
(RIGHT SPEAKER) 38 65 70 9 18 16 15 14 11 10 14 2 3 19 21
UNPREPARED WIRE
39 66 42 49 17 46 45 44 52 20 22
48 47 77 70081727-B 27
P007008
29, 63
13 9
13 27, 60, 43
14, 54 31, 32
40, 41, 67, 19, 20, 23, 58
68, 69 4, 5
26, 57
23, 30, 53
24
12, 13, 14
25
4, 5
14, 56
43, 53
14, 55
78, 6
19, 20
37
7, 8 10, 50, 51
36
(RIGHT SPEAKER) 38 65 70 9 18 16 15 14 11 10 14 2 3 19 21
UNPREPARED WIRE
39 66 42 49 17 46 45 44 52 20 22
48 47 77 70081727-B 27
P007008
29, 63
13 9
13 27, 60, 43
14, 54 31, 32
40, 41, 67, 19, 20, 23, 58
68, 69 4, 5
26, 57
23, 30, 53
24
12, 13, 14
25
4, 5
14, 56
43, 53
14, 55
78, 6
19, 20
37
7, 8 10, 50, 51
36
(RIGHT SPEAKER) 38 65 70 9 18 16 15 14 11 10 14 2 3 19 21
UNPREPARED WIRE
39 66 42 49 17 46 45 44 52 20 22
48 47 77 70081727-B 27
P007008
ACC
IGN
ST
20
0
GN 6.0 GN 4.0 P01/ P GN 4.0
P01/A
MAIN CIRCUIT CB1 60A
P01/B BAT GND
BREAKER 2 P01/C
RD 6.0
P01/D BK 1.5 E2
GN 6.0
GN 6.0
GN 1.5
IGNITION SOLENOID
P01/E RD/BK 1.5 16 IGNITION SWITCH
P01/H BK/WH 2.5
P01/ I
3 P01/ J WH 2.5 A 10 12V TO BATTERY BALANCER
RD/BK 1.5
RD 6.0
YL/RD 1.5
BK/ WH 2.5
CB2-5A
GY/RD 1.5
CONT
B
STARTER BUTTON
GN 1.5 12 TRANSMISSION B+
GN 1.5 C 3 MFA 10 B+
GN 2.5
RD 50.0
17 D
GY/RD 1.5
YL/RD 1.5
BL 2.5 6 STOP LIGHTS
CB3-15A
BATTERY 12V
14
CONT
RD 4.0
6 5 P H CB5-15A RD1.5 I 11 BIN UP & LOW COOLANT RELAYS
RD 2.5
RD1.5 J 6 OVERREV WARNING
MFA10, INTERFACE & WARNING LIGHTS,
RD 2.5 K 2
RD 4.0
BATTERY 12V
BK/WH 2.5
BK/WH 1.5
BLACK/WHITE 2.5
BK/WH 2.5
P26/ C
P26/ B
P26/ A
SOLENOID KILL RD 2.5 N 9 COLD START MODULE & GLOW PLUG
SOLENOID
RD 4.0
CB7-15A 19 WH/RD 1.5 O 14 REVERSE RELAY "30"
2
1
BK/WH 2.5
BK 2.5
E1 NEUTRAL START
GN/BK 1.5 Q 5 HORN
RD 4.0
9 RELAY E1
7 CB8- 5A 18
GN 10.0
RD 1.5 R 12 TRANSMISSION
7
BK/GN 1.5
0
RD 4.0
BN/RD
PL/GN
17
BK 1.5
D+ W RD 2.5 S 13 ELECTRIC MIRRORS, REAR CHASSIS SPARE
1
13 RD 1.5
11 12 RD 1.5
RD 1.5 6 9
13 14 RD 1.5
15 12
TRANSMISSION
FUNCTION RELAY
+
RD 1.5
RD/YL
Hobbs P
FROM BIN UP
N
QUARTZ R
D
+ -
P
_ 00000 1
I
OR/BK 1.5
10 DO INTER PARK
HOURS
NOT CHARGE BIN EX. COLD
AXLE LOCK BRAKE
ZF
SHIFT UP BRAKE START
GY 1.5 (IDL)
YL/RD 1.5 LIGHT LIGHT
PL 1.5 E2
BK 1.5
GY/GN 1.5
PK 1.5
YL/RD 1.5 PK/BK 1.5 PK/BK 1.5 PK/BK 1.5 PK/BK 1.5 PK/BK 1.5 PK/BK 1.5
1 ! PK/BK 1.5
P02/K
B LOW HYD COOL EMER. BRAKE ALL WARNING LIGHTS ARE 10, 11, 12
AIR TEMP LEV STEER PART OF MFA 10 CLUSTER
BEEPER ACC UNITS:
BK/WH 1.5
CLUSTER 1: 203312 HYDRAULIC OIL
6
OR/BN 1.5 9
RD/GY 1.5
1 GY/BL1.5 TO IGNITION SWITCH WH/BL 1.5 CLUSTER 2: 203311 TEMPERATURE
2 RD/WH 1.5
BULB: 200215
3 16 BL/RD 1.5 TO MFA10 PIN 4
t
LOW COOLANT
LEVEL RELAY
P02/ M RD/WH 1.5
87a WH/BL 1.5 P15/15 15 16 P15/16 RD/WH 1.5
30 P15/6 6 8 P15/ 8 OR/BN 1.5
E2 87 INTERFACE EMERGENCY
P15/14 14 UNIT MK 2 13 P15/13 RD/GY 1.5 STEERING 8
86 85 P15/ 7 7 1 P15/ 1
P15/ 5 5 2 P15/ 2 P
P15/ 3 3
P15/12 12 17 P15/17 P02/ G OR/BN 1.5
P15/ 10 10 11 P15/11 PK/BK 1.5 E2
BL/WH 1.5
ACCUMULATOR
RD/GY 1.5
PK/BK 1.5
E2 PRESSURE
GY/GN 1.5
PK 1.5
P
5
P01/ F
RD 1.5
RD 2.5
RD 1.5
RD 1.5
PL/GN 1.5
YL/RD 1.5
P23/ 1
OR 1.5
AIR BRAKE SWITCH LOCK
P
P
N
P
RD 1.5
RD 2.5
BK 1.5
BK 1.5
BK 1.5
ANNUNCIATOR
17 18 2 4 11 10 4 9 K GENERAL WARNING 70081702-B 2
E2 3 E2 3 3 E2 P007678
14 14 1 1 11 12 3 1
CONNECTOR
DIAGNOSTIC
12 1 4 2 11 11 1 2 6
YL 1.5 P17/ 2 TxD
19 1 20 9 21 36 C OR 1.5 P17/ 1 RxD 16 22
GN 1.5 P17/ 4 +24v
MFA10
BK 1.5 P17/ 3 - neg
TACHO
IGN
IGN
IGN
BAT
TRANS SPEEDO SIG.
LIGHTS
P37/ 2
GN 1.5
RD 1.5
RD 1.5
RD 1.5
FUEL SENDER (498mm)
E2
G
GY 1.5 P01/ d BL/RD 1.5 SWITCHING OUT 2 INTERFACE UNIT
BL 1.5
WH 1.5
GY 1.5
GY\RD 1.5
GY\RD 1.5
AIR PRESSURE SENDER (0- 10 bar) 2
3
4
G GY1.5 5
6
GY1.5 7
8
9
P
GN 1.5 10
W 11
12 6, 7
BN/WH 1.5
13
PL/WH 1.5
14
P14
15
16
17
TRANSMISSION 2 18
19
TEMPERATURE GY\RD 1.5 20
21
SENDER (50°C - 150°C) WH 1.5 22
23
G 24
+ - TRIP
GN/WH 1.5 P02/ L GN/WH 1.5 25
BK 1.5
BK 1.5
BK 1.5
t AUSGANG
P01/ M
P01/ K
W
MFA 10 MASTER INSTRUMENT
E2
9
BN/WH 1.5
PL/WH 1.5
8
EINGANG AUSGANG EINGANG AUSGANG
3
G
W
11
W
P
t
5
Km/h RPM
COOLANT TEMPERATURE ENGINE OIL PRESSURE 10 Mph
(40°C - 120°C)
4
MFA 10 ANALOG SLAVE INSTRUMENT MFA 10 ANALOG SLAVE INSTRUMENT
70081703-B 3
P007016
1 0
1, 2 BK 1.5 BL 1.5
BL 1.5
2
9, 10
P09/ 6
8
E2
CB 4
BK 1.5
BL 1.5
BL 1.5 BL 1.5
2
DASH PANEL
BK 1.5
BL 1.5 8
BL 2.5
3
WH/BK 1.5
BK 1.5 HIGHBEAM
BL 1.5 WH/BK 1.5
1
BK 1.5 BL 1.5
TO INDICATOR CIRCUIT COLUMN SWITCH
24 5
3 20 MFA10 LIGHTING BL 1.5 DASH PANEL
12 27 ZF DISPLAY UNIT LIGHTING BL 1.5
87a
13 28 MIRROR SWITCH LIGHTING BL 1.5 30
87
WH/BK 1.5 CB 4 H 1
P08/ 1
P01/ Y GY 1.5
6 29 TAIL LIGHTING BL 1.5
86 85
3, 4 GY/WH 1.5 25 5
WH 1.5
GY 1.5
FROM INDICATOR CIRCUIT COLUMN SWITCH
BK 1.5
DIP
RELAY
BK 1.5 BK 1.5 BK 1.5 BK 1.5 87a 7
87 30
P01/ Z
FRONT PARK 86 85 FROM INDICATOR CIRCUIT COLUMN SWITCH
P08/ 2
WH 1.5
LIGHTS WH/GY 1.5 26 5
BRIGHT
BK 1.5
BL 1.5 BL 1.5 BL 1.5 BL 1.5
RELAY
GY 1.5 GY 1.5
P08/ 3
BK 1.5 BK 1.5 BK 1.5
E5
E2
HEADLIGHT
HEADLIGHT
HEADLIGHT
HEADLIGHT
70081704-B 4
WH 1.5 WH 1.5 WH 1.5 WH 1.5 P007017
5, 6
4 1 1
LIGHT BOX
RD 1.5 P35/ 2 YL 1.5 23 E P
RIGHT REAR INDICATOR LIGHT
P09/ 8
TO LIGHT SWITCH
LIGHT BOX
RD 1.5 P36/ 2 BN 1.5
YL 1.5
1
WH 1.5
WH 1.5
P09/ 7
HAZARD
P36/1
SWITCH
P02/ A
GN/RD 1.5
LIGHT BOX
BN 1.5
P35/ 1 BK 1.5 E6
LIGHT BOX BL 2.5
BN 1.5
2
6
BL 2.5
YL 1.5
P02/ B
LENSES ARE PART OF
8
1
2 WARNING LIGHT CLUSTERS RD 1.5
FLASHER UNIT
(LH)
X
56d
203312 & 203311
3
YL 1.5 RD/BK 1.5
5
BN 1.5
YL 1.5
P
BN/YL 1.5
RD/BK 1.5
L 8
(15)
DASH PANEL
10
30
DIRECTION YL 1.5 P05/ 3
INDICATORS
BK 1.5
BK/GN 1.5
BK/WH/GN 1.5 P05/ 2 YL/BN 1.5
BN 1.5 BN 1.5 P05/ 1 BK/WH 1.5
(54)
49a
E2
P05/ 6 YL 1.5
56b 56
P05/ 5 WH 1.5 WH/BK 1.5 P05/ 7 WH/BK 1.5 24 4
BK 1.5
56a
BK 1.5
E2 P05/ 8 BN 1.5
BN/GN 1.5 P05/ 4 GN/BK 1.5 Q 1
(31)
71a
(71a)
H
P39/ 1 R
GY/WH 1.5
WH/GY 1.5
P40/ 1 BK 1.5
Pass
Dip
Bright
LIGHT BOX
GN/BK 1.5
E5
BK 1.5
BK 1.5
Horn
BL 1.5 P40/ 2 BN 1.5 P08/ 5 BN 1.5 INDICATOR SWITCH 6 7
BK 1.5
GN/BK 1.5 GN/BK 1.5
RIGHT FRONT INDICATOR LIGHT 1
3, 4 LIGHT BOX
E5
BL 1.5 P39/ 2 YL 1.5 P08/ 4 YL 1.5 OPTIONAL AIR
HORN SOLENOID
25 26
2 70081705-B 5
4 4
E2
P007018
STOP LIGHT 8
P33/ B RELAY
87a
P33/ A
87 30
BK/RD 1.5 P09/ 5 BK/RD 1.5 P02/ D BK/RD 1.5 BL 2.5 CB 3 D 1
86 85
BK 1.5
9
P33/ C
STOP LIGHT
BK 1.5
BK/RD 1.5
SWITCH
E2
RD 1.5 35 11
P
BRAKE / TAIL
1
BK/RD 1.5
L.E.D LIGHTS
BK/RD 1.5 P02/ V RD 2.5 P02/ J RD 2.5 CB 9 40 13
BL 1.5
BK 1.5
P13/ 3
P34/ A
RD 1.5
RD 1.5
BK 1.5
86 85
P34/ C BL1.5 RD 1.5
8
4 29 BL1.5
MFA 10 SWITCHED OUTPUT 1 ( PIN 3) PL/BL 1.5 22 3
P22/ C
P13/ 2
P13/ 1
P13/ 4
P22/ B
P30/ 1
2, 3 E6
BL/BK 1.5
WH/BN 1.5
RD/YL 1.5
BK1.5 BL1.5
E6 NUMBER PLATE
5, 6 BL/BK 1.5 P23/ 2 BL/BK 1.5
P+
- N P23/ 3
BK 1.5
LIGHT OVERREV
B BEEPER
OVERREV
7
! WARNING LIGHT
E2 n/min
10 E2
4
RD/YL 1.5 TO WARNING LIGHT 15 2
RETARDER OPERATION
LIGHT (RETARDER
MACHINES ONLY) 30 14
BK1.5 RD/YL 1.5 TO PRESSURE SWITCH
WH/BN 1.5 TO ZF INTERFACE unused 70081706-B 6
E2 P007019
RECIRCULATION 4 2 AIRCON 4 2
WH 1.5
RD 1.5
RD 4.0
BK 1.5
BK 4.0
RD 1.5
SWITCH 1 SWITCH 1
0 0
1, 2
3 1 3 1
WH 1.0
BK 1.0
BL 1.0
WH 1.0
packard
packard
BK 1.0
BL 1.0
P38/ 1
P38/ 2
P07/ 1
P07/ 2
3
BK 1.5
HEATER VALVE
packard
packard
packard
packard
packard
packard
UNIT SPARE
BK 1.5
M BK 2.5
OR 2.5
WH 1.0
OR 1.0
BN 1.0
BK 1.0
BL 1.0
YL 1.0
OR 2.5 OR 2.5
BK 1.5 OR 1.5
WH 1.5
13
packard
packard
packard
packard
packard
packard
BK 1.5 OR 1.5
deutsch
deutsch
6
10 THERMO
RD 2.5
BK 2.5
11, 12
BN 1.0
GN 1.0
BL 1.0
WH 1.0
BK 1.0
BL(LT) 1.0
BL(DK) 1.0
OR 1.0
OR 1.0
YL 1.0
YL 1.0
SWITCH
OR 2.5
BLOWER MOTOR HEATER VALVE
DRIVE MODULE DRIVE MODULE 14
Packard BL 1.5
7 THERMAL
30
85
4 ACTUATOR
BL 1.5
BL 1.5
t
15
86
packard RD 1.5
87a
87
RD 1.0
BK 1.0
deutsch
BK 1.5
OR 2.5
BK 2.5
BK 1.5
packard
packard BK 1.5
RD 1.5
packard
packard
BL 1.5
packard OR 2.5
packard BK 2.5 BK 1.5 16
packard
17
RD 2.5
packard
packard
AIRCON COMPRESSOR
BINARY
RD 1.0
BK 1.0
18
P
SWITCH
CLUTCH SOLENOID
M M
RD 2.5
GY 2.5 bullet RD/WH 1.5 P01/ c RD/WH 1.5 P07 / 3 BL 1.5 deutsch BL 1.5
CONDENSER 70081707-B 7
FAN/BLOWER P007020
5 FAN
COMPARTMENT
P 19/ 4 YL/BN 1.5 P 02/ U YL/BN 1.5 P 09/ 4 REAR CHASSIS SPARE
P 19/ 1 BN/YL 1.5 P 02/ T BN/YL 1.5 P 29/ 3 BN/YL 1.5 P22/ A
TO FLASHING BEACON
CAB
P 04/ 4 GN/BK 1.5 P 02/ W GN/BK 1.5 P 28/ 2
CB 6
CB 6
P 04/ 3 RD/BK 1.5 P 02/ X RD/BK 1.5 P 28/ 3 TRANSMISSION
P 04/ 2 PK/BK 1.5 P 02/ Y PK/BK 1.5 P 28/ 1 COMPARTMENT
SPARE PLUG & WIRES
P 19/ 3 RD 1.5 FROM CB 9
P 19/ 2 RD 1.5 FROM CB 9
5, 6
0
1
5
1 RD 2.5
12 33 TO 22WAY ZF PLUG GN/BL 1.5 RD 2.5
INTERAXLE DIFFERENTIAL
LOCK SWITCH (IDL)
5, 7
3, 4
0
1
INTERIOR LIGHT 5 RD 2.5
RD 2.5
1
E3 BK 1.5 RD/BL 1.5 P12 / 1 RD/BL 1.5
WIPER MOTOR
PL 1.5
E2
+
_
WASHER PUMP
2
WINDSCREEN
7
M
8, 9
2
4
BK 1.5
70081708-B 8
WIPER WASHER SWITCH P007021
11
FLASHING BEACON
1, 2, 3
10 BL/WH 2.5
GLOW PLUG
M
single
BK 1.5 P27/ 2
FLASHING BEACON
BK 1.5
BK 1.5
FUNCTION LIGHT
COLD START
TEMPERATURE SENDER
P24 P25 E1
P27/ 1
2
6
1
3
4
5
7
8
4
3
1
P12/ 2
OR/WH 1.5
LENS PART OF t
RD 1.5
CLUSTER UNIT: 203312
GY/WH 1.5
OR/WH 1.5
BK 1.5
BEACON
SWITCH OR/BK 1.5 12
2
1
GY/BK 1.5 P01/ f GY/BK 1.5 P27/ 4 GY/BK 1.5
BK 1.5
5
E2
COLD START 13
SOLENOID
9
BK/WH 2.5 7 1
YL/RD 1.5 8 1
12V
CIGARETTE
LIGHTER
BK 1.5 E2
RD 2.5 N 1
GY/RD 1.5 33 10
RD 2.5 31 8
RD 2.5 32 8
70081709-B 9
P007022
41 33 34 A F
CB 20A
CB 3
RD 1.5 IGN in
BK 2.5
GY/RD 1.5
WH 2.5 12v in
BL 2.5 24v in
LEFT SPEAKER
LEFT SPEAKER"+"
LEFT SPEAKER"-"
RIGHT SPEAKER"-"
BK 2.5
E3 E2
P16
P18/ 1
P18/ 5
P18/ 4
P18/ 2
P18/ 3
P18/ 6
1 5 3 6 4 2
0 Volt (ground)
power on (24v)
12v radio supply
green = balancing
NPN - CUSTOMER FURNISHED
1
70081710-B 10
P007023
BIN RELAY
1 87a 30
BIN UP SWITCH 87
RD 1.5 I 1
86 85
YL/GN 1.5 P10/1 PL 1.5 P09 / 1 PL 1.5 P02 / F PL 1.5
RD 1.5 11 2
BN 1.5 P10
TO BIN UP LIGHT PL 1.5 13 2
BL 1.5 P10
3
BK 1.5 P10/ 2 BK 1.5 E6
PARK BRAKE RELAY (300C ONLY)
87a
87 30
BK/WH 1.5 BK 1.5 E2
86 85
1 RD 1.5 21 3
PARK BRAKE
SOLENOID
(300C ONLY)
2 P01/ g BK/GN 1.5 38 1
RD 1.5 36 3
RD 1.5 CB 9 35 6
0
1
1
TO ZF 22WAY PLUG P02/ N BK/WH 1.5 39 12
2
70081711-B
P007024 11
VP 4 TURBINE SPEED
TRANSMISSION EST 37 V PICK UP
B2
MICROPROCESSOR N
R A2
T+ INTERNAL GEAR
T-
CHAIN SPEED
OPTIONAL B3
PICK UP
B3
SHIFT LEVER (VTS-3)
SENSOR RETARDER
3
GN 0.5
TEMP B9
37 WAY CANNON CONNECTOR
5 DIFFERENCE PRESSURE FILTER 7
SWITCH
S10
P........... BL 1.5
A6
TRANSMISSION
8
2
DISPLAY SCREEN
9
800 1 1 IGNITION RD 1.5
804 2 2 NEUTRAL SIGNAL BN/RD 1.5
3 B4
808 3 REVERSE SIGNAL WH/RD 1.5 OUTPUT SPEED
4 4 SENSOR
5 5
820 6
7
6
7
IGNITION RD 1.5 10
828 8 8 DIFF LOCK SWITCH GN/BL 1.5
832 9 9 BATTERY GN 1.5 Y7
836 10 10 BATTERY GN 1.5 LOCK UP VALVE
840 11 11 BIN UP RELAY BN/BL 1.5
844 12 12 DO NOT SHIFT LIGHT GY 1.5
13 13
852 14 14 EARTH BK 2.5
856 15 15 EARTH BK 2.5
860 16 16 KICKDOWN SWITCH BK/WH 1.5 Y8 Y8
17 17 RETARDER / EXHAUST
18 18 BRAKE
872
876
19
20
19
20
SPEEDO
PARK BRAKE SWITCH
WH 1.5
OR/GN 1.5
11
21 21
22 22
Y9 Y9
P3 DIFF LOCK
SOLENOID
B6
LOAD SENSOR
10 19 39 14 37 B 33 24 3 R 27 41 (TPS)
2 3 11 2 11 1 8 14 1 1 4 10
70081712-B 12
P007025
12
28 4
RD 2.5 40 6
MIRROR
DEMISTER 0 1 RD 2.5 S 1
1
SWITCH
Note : Electric mirrors are RD 1.5 34 10
optional and not fitted as
RD 1.5
RD 1.5
BK 1.5
5
BL 1.5
standard equipment although
the wiring is part of the
9 2 1
standard harness. Electric
BL 1.5
E2
mirror kits must be bought
R
L
L
and fitted by the customer. up
1, 2, 3, 4 down
7 5 3 4 6 8 7
P11/ 5
OR 1.5
YL 1.5
YL 1.5
OR 1.5
30
(15)
BL 1.5
P11/ 2
P11/ 3
P11/ 6
P11/ 7
P21/ 4 P20/ 4
GN 1.5
GN 1.5
OR 1.5
YL 1.5
YL 1.5
OR 1.5
BL 1.5
BL 1.5
M M
P21/ 2 P20/ 2
P21/ 1
P20/ 1
P21/ 3
P20/ 3
MIRROR MIRROR
DEMISTER DEMISTER
MIRROR SERVO MIRROR SERVO
M M
BK 1.5
BK 1.5
P20/ 5
BK 1.5 BK 1.5 E3
5, 6
70081713-B
P007026 13
86 85
BK 1.5 WH/RD 1.5 24
WH/RD 1.5
12
BK 1.5 RD 1.5
3
BK 1.5
4
B E2
1, 2
BK 1.5
RD/YL1.5 P01/ G RD/YL 1.5 30 6
E6
EXHAUST BRAKE
WARNING LIGHT
P SWITCH
5
t BL/WH 1.5 17 2
PURGING UNIT
HEATER
BK 1.5
6 BK 1.5
8
M
+
SIG
_
BK 1.5 P32/ 2 BK 1.5 E1 E1
RD 1.5
RD 1.5
RD 1.5
RD 1.5
LOW COOLANT
LEVEL SENSOR
HYDRAULIC
OIL COOLER FAN
RD 1.5 5 1
P32/ 1
70081714-B
P007027
14
k B
Z T M G
? ? f
P01/ ?
GN 1.5
g C
WIRE WIRE b
a U N H D
V O I
A 1 RED 2.5 +24V
B 1 RED 2.5 +24V
C 1 RED 2.5 +24V 1, 2
D 1 RED 2.5 +24V
E 1 RED/BLACK 1.5 ISOLATION SOLENOID TO IGN SWITCH SWITCHED
F 2 BLUE/ WHITE 1.5 COOLANT LEVEL PROBE SIGNAL IN COOLANT
G 14 RED/YELLOW 1.5 TO EXHAUST BRAKE PRESSURE SWIT. EX.BRK ON
H 1 BLACK/WHITE 2.5 STARTER SLAVE SOLENOID
I 1 YELLOW/RED 1.5 CHARGE LIGHT D+ TO ALT.
PAGE WIRE COLOUR FUNCTION TEST LIGHT
J 1 GREY/RED 1.5 TO ALTERNATOR "W" TERMINAL
PIN /SOCKET
K 3 BROWN/WHITE 1.5 ENGINE COOLANT TEMPERATURE SEN. no test light no test light
L 8 BROWN/BLUE 1.5 SPARE WIRE ? GN 1.5 ?
M 3 PURPLE/WHITE 1.5 ENGINE OIL PRESSURE SENDER no test light no test light
WIRE WIRE
N 8 PURPLE/BLUE 1.5 SPARE WIRE
a 5 BROWN 1.5 LEFT FRONT INDICATOR FLASHING
O
b 5 GREEN/BLACK 1.5 HORN SWITCHED
P 1 GREEN 4.0 BATTERY SUPPLY 24V
c 7 RED/WHITE 1.5 AIRCON COMPRESSOR SWITCHED
R 14 RED 2.5 IGNITION + FROM CIRCUIT BREAKER 5
d 3 GREY 1.5 FUEL SENDER no test light no test light
S 9 BLUE/WHITE 2.5 GLOW PLUG MODULE TO GLOW PLUG SWITCHED <15°C
e 9 GREY/ WHITE 1.5 COLD START TEMPERATURE SENSOR no test light no test light
T 1 WHITE 2.5 BATTERY SUPPLY 12V TO BATT. BALAN.
f 9 GREY/ BLACK 1.5 COLD START SOLENOID SWITCHED
U 1 BLACK 2.5 TRANSMISSION & BALANCER NEG. (-)
g 11 BLACK/GREEN 1.5 PARK BRAKE RELAY TO STARTER SOL.
V
h
W 5 YELLOW 1.5 RIGHT FRONT INDICATOR FLASHING
j
X 4 BLUE 1.5 PARK LIGHTS SWITCHED
k
Y 4 GREY 1.5 DIP BEAM SWITCHED
Z 4 WHITE 1.5 BRIGHT BEAM SWITCHED
Note: There is no PIN "Q" on this connector
70081715-B 15
P007096
2
3
4
D C B A
6
7
22 20 18 16 14 12 10 8
J H G F E
24 WAY CANNON BULKHEAD CONNECTOR -CAB 22 WAY AMP CONNECTOR - CAB HARNESS
21 19 17 15 13 11 9
Q P N M L K P02 P03
DISTRIBUTION BOX TO ARTICULATION HARNESS BELL/ ZF INTERFACE
V U T S R
Z Y X W
PAGE WIRE COLOUR FUNCTION TEST LIGHT PAGE WIRE COLOUR FUNCTION TEST LIGHT
PIN /SOCKET
PIN /SOCKET
? ? ? ?
P03/ ?
P02/ ?
GN 1.5 GN 1.6
A 5 YELLOW 1.5 RIGHT REAR INDICATOR FLASHING 1 12 RED 1.5 IGN + TO EST 37
B 5 BROWN 1.5 LEFT REAR INDICATOR FLASHING 2 12 BROWN/RED 1.5 NEUTRAL SIGNAL TO NEUTRAL RELAY
C 4 BLUE 1.5 TAIL LIGHTS SWITCHED 3 12 WHITE/RED 1.5 REVERSE SIGNAL TO REVERSE RELAY
D 6 BLACK/RED 1.5 STOP LIGHTS (RELAY - PIN 87) 4
E 14 WHITE/RED 1.5 REVERSE LIGHTS IN REVERSE 5
F 11 PURPLE 1.5 BIN UP SWITCH SWITCHED 6 12 RED 1.5 IGN + TO EST 37
G 2 ORANGE/BROWN 1.5 EMERGENCY STEERING 7
H 2 RED/GREY 1.5 ACCUMULATOR BRAKE PRESSURE SWITCHED>110 BAR 8 12 GREEN/BLUE 1.5 INTERAXLE DIFF LOCK INPUT SWITCH SWITCHED
J 6 RED 2.5 IGNITION CB 9 9 12 GREEN 1.5 BATTERY POSITIVE
K 2 GREY / GREEN 1,5 INTERAXLE DIFF LOCK LIGHT SWITCHED 10 12 GREEN 1.5 BATTERY POSITIVE SWITCHED
L 3 GREEN/WHITE 1.5 TRANMISSION TEMPERATURE NO TEST LIGHT NO TEST LIGHT 11 12 BROWN/BLUE 1.5 BIN UP RELAY SWITCHED
M 2 RED/WHITE 1.5 HYDRAULIC OIL TEMPERATURE SWITCHED >120°C 12 12 GREY 1.5 DO NOT SHIFT / TRANSMISSION PROB. SWITCHED
N 11 BLACK/WHITE 1.5 KICKDOWN SWITCH SWITCHED 13
P 14 12 BLACK1.5 EARTH (NEGATIVE)
Q 15 12 BLACK 1.5 EARTH (NEGATIVE)
R 8 GREY / WHITE 1.5 SPARE 16 12 BLACK/WHITE 1.5 KICK DOWN SWITCH SWITCHED
S 8 WHITE/GREY 1.5 SPARE 17
T 8 BROWN/YELLOW 1.5 SPARE 18
U 8 YELLOW/BROWN 1.5 SPARE 19 12 WHITE 1.5 SPEEDO SIGNAL TO MFA 10
V 6 BLACK/RED 1.5 STOP SWITCH RELAY #85 SWITCHED 20 12 ORANGE/GREEN 1.5 PARK BRAKE SWITCH FOR EST37 SWITCHED
W 8 GREEN/BLACK 1.5 SPARE 21
X 8 RED/BLACK 1.5 SPARE 22
Y 8 PINK/BLACK 1.5 SPARE
Z 10 BLACK 2.5 EARTH/GROUND/ NEGATIVE
70081716-B
P007097
16
1, 2 5, 6
III IIII
1 2 3 6 WAY PLASTIC CONNECTOR -SPARE WIRES
P04 .(INSIDE CAB ). 4 WAY PLASTIC CONNECTOR -DISTRIBUTION HARNESS TO WIPER
4 5 6 P06 MOTOR .(INSIDE CAB ).
I II
PAGE WIRE COLOUR FUNCTION TEST LIGHT PAGE WIRE COLOUR FUNCTION TEST LIGHT
PIN/SOCKET
PIN/SOCKET
? ?
WIRE WIRE WIRE WIRE
2 8 PINK / BLACK 1.5 CAB TO ARTIC SECTION SPARE 2 8 RED 1.5 WIPER MOTOR RUN TO SWITCH"5"
3 8 RED/ BLACK 1.5 CAB TO ARTIC SECTION SPARE 3 8 GREEN 1.5 WIPER MOTOR PARK TO SWITCH"7" SWITCHED
4 8 GREEN/BLACK 1.5 CAB TO ARTIC SECTION SPARE 4 8 BLACK 1.5 EARTH
5 8 GREY/ WHITE 1.5 CAB TO ARTIC SECTION SPARE
6 8 WHITE/ GREY 1.5 CAB TO ARTIC SECTION SPARE
7, 8
3, 4
PAGE WIRE COLOUR FUNCTION TEST LIGHT PAGE WIRE COLOUR FUNCTION TEST LIGHT
PIN/SOCKET
PIN/SOCKET
? HEADLIGHT DIP RELAY"86" TO SWITCH ?
WIRE WIRE WIRE WIRE
1, 2 3, 4
6 WAY PLASTIC CONNECTOR -FRONT HARNESS TO HEADLIGHT P10 4 WAY SEALED CONNECTOR -BIN SWITCH TO HARNESS
P08 HARNESS .(FRONT RIGHT ENGINE COMPARTMENT ). (REAR CHASSIS)
PAGE WIRE COLOUR FUNCTION TEST LIGHT PAGE WIRE COLOUR FUNCTION TEST LIGHT
PIN/SOCKET
PIN/SOCKET
? ?
WIRE WIRE WIRE WIRE
1 4 BLUE 1.5 PARK LIGHTS FRONT SWITCHED 1 11 PURPLE 1.5 BIN SWITCH NC CONTACT
2 4 GREY 1.5 DIP LIGHTS 2 X 70 WATT SWITCHED 2 11 BLACK 1.5 EARTH
3 4 WHITE 1.5 BRIGHT LIGHTS 4 X 75 WATT SWITCHED 3
4 5 YELLOW 1.5 INDICATOR LIGHT RIGHT FRONT FLASHING 4
5 5 BROWN 1.5 INDICATOR LIGHT LEFT FRONT FLASHING
6 5 GREEN/BLACK 1.5 HORN SWITCHED
5, 6
5, 6
PIN/SOCKET
PAGE WIRE COLOUR FUNCTION TEST LIGHT
?
PIN/SOCKET
WIRE WIRE
?
1 13 GREEN 1.5 MIRROR CONTROL SERVO COMMON(LH) POLARITY SWITCH POLARITY SWITCH
WIRE WIRE
2 13 ORANGE 1.5 MIRROR CONTROL SERVO MOTOR(LH) POLARITY SWITCH POLARITY SWITCH
1 11 PURPLE 1.5 BIN UP SWITCH SWITCH CLOSED
3 13 YELLOW 1.5 MIRROR CONTROL SERVO MOTOR(LH) POLARITY SWITCH POLARITY SWITCH
2 6 RED 1.5 SPARE IGNITION POSITIVE CB 9
4
3 14 WHITE/RED 1.5 TO REVERSE LIGHTS AND ALARM SWITCHED 5 13 BLUE 1.5 HEATING ELEMENTS (RH & LH) SWITCHED
4 8 YELLOW/ BROWN 1.5 SPARE
6 13 YELLOW 1.5 MIRROR CONTROL SERVO MOTOR(RH) POLARITY SWITCH POLARITY SWITCH
5 6 BLACK/RED 1.5 STOP LIGHT SWITCH TO STOP LIGHTS SWITCHED
7 13 ORANGE 1.5 MIRROR CONTROL SERVO MOTOR(RH) POLARITY SWITCH POLARITY SWITCH
6 4 BLUE 1.5 PARK LIGHTS SWITCH TO TAIL LIGHTS SWITCHED
8 13 GREEN 1.5 MIRROR CONTROL SERVO COMMON(RH) POLARITY SWITCH POLARITY SWITCH
7 5 BROWN 1.5 TO REAR LEFT INDICATOR LIGHT FLASHING
5 YELLOW 1.5 TO REAR RIGHT INDICATOR LIGHT FLASHING
8 70081718-B
P007099
18
25 24 23 22 21 20 19 18 17 16 15 14
? ?/ ? ?
PIN /SOCKET
P ?
WIRE WIRE
? ?/ ? ?
?
1 8 RED/BLUE 1.5 CAB LIGHT FEED
P
WIRE WIRE
2 9 ORANGE/WHITE 1.5 FLASHING BEACON SWITCH TO LIGHT
1 3 GREEN 1.5 BATTERY + 24V
3 10 GREY/RED 1.5 12V FROM BATTERY BALANCER
2 3 RED 1.5 IGNITION POSITIVE + 24V
4 10 GREEN/RED 1.5 B+ 12V FROM BATTERY BALANCER
3 3 PURPLE/BLUE 1.5 SWITCHING OUTPUT 1 SWITCHED
4 3 BLUE/RED 1.5 SWITCHING OUTPUT 2 SWITCHED
5 3 GREY 1.5 BRIDGE TO PIN 6
6 3 GREY 1.5 BRIDGE TO PIN 5
7 3 GREY 1.5 BRIDGE TO PIN 8
8 3 GREY 1.5 BRIDGE TO PIN 7
4, 5 9 3 PURPLE/WHITE 1.5 OIL PRESSURE SENDER
10 3 GREEN 1.5 AIR PRESSURE SENDER
11 3 BROWN/WHITE 1.5 ENGINE COOLANT TEMP. SENDER
12
1 2 P13 4 WAY PLASTIC CONNECTOR TO DIODE BLOCK (FRONT VIEW OF
13
BELL SIDE CONNECTOR)
4 3
14
15 3 BLACK 1.5 EARTH/ GROUND / NEGATIVE
16 3 BLUE 1.5 ILLUMINATION SWITCHED
PAGE WIRE COLOUR FUNCTION TEST LIGHT
17 3 ORANGE 1.5 DIAGNOSTIC CONNECTOR RxD
PIN/SOCKET
70081719-B
P007100
19
8 7 6 5 4 3 2 17 WAY CONNECTOR AS VIEWED FROM THE FRONT - 6 WAY PLASTIC CONNECTOR -CAB HARNESS TO
1 P15 P16
INTERFACE UNIT. (INSIDE THE DISTRIBUTION BOX). BATTERY BALANCER
17 16 15 14 13 12 11 10 9
PAGE WIRE COLOUR FUNCTION TEST LIGHT PAGE WIRE COLOUR FUNCTION TEST LIGHT
PIN/SOCKET
? ?/ ? ? ? ?/ ? ?
P ?
P ?
14 2 PINK 1.5 PARK BRAKE BRAKE ON 4 3 P17 4 WAY PLASTIC CONNECTOR - MFA10 DIAGNOSTIC
PIN/SOCKET
? ?/ ? ?
P ?
WIRE WIRE
70081720-B
P007101
20
6 POSITION DEUTSCH DT
1 2 3 P20
CONNECTOR -RIGHT HAND SIDE MIRROR
6 WAY PLASTIC CONNECTOR -RADIO WIRES
P18
4 5 6 .(INSIDE CAB ROOF ).
PIN/SOCKET
PAGE WIRE COLOUR FUNCTION TEST LIGHT
? ?/? ?
?
PIN/SOCKET
P
WIRE WIRE
? ?/? ? 1 13 GREEN 1.5 MIRROR SERVO MOTOR COMMON (RH) SWITCHED POLARITY SWITCHED POLARITY
P ?
WIRE WIRE 2 13 ORANGE 1.5 LEFT/RIGHT SERVO (RHS) SWITCHED POLARITY SWITCHED POLARITY
3, 4
5, 6
6 POSITION DEUTSCH DT
P21
CONNECTOR -LEFT HAND SIDE MIRROR
PIN/SOCKET
? ?/? ?
P ?
PAGE WIRE COLOUR FUNCTION TEST LIGHT
WIRE WIRE
PIN/SOCKET
1 13 GREEN 1.5 MIRROR SERVO MOTOR COMMON (LH) SWITCHED POLARITY SWITCHED POLARITY
? ?/? ?
P ?
70081721-B
P007102
21
1, 2 3
6A 5 B 4
1 2 3
3 WAY DEUTSCH CONNECTOR - REAR HARNESS SPARE. 5 6 7 8 8 WAY PLASTIC CONNECTOR -COLD START MODULE
P22 (NEAR BACKUP ALARM). P24
1 2 3 4 CONTROL TO CAB HARNESS
PIN/SOCKET
PIN/SOCKET
? ? ? ?/ ? ?
P ?
?/?
P ?
III IIII 6, 7
1 2 P23 4 WAY PLASTIC CONNECTOR : MAIN WARNING LIGHT/ OVERREV 4 WAY PLASTIC CONNECTOR -COLD START MODULE
P25
LIGHT COMBO TO CAB HARNESS GLOW PLUG TO CAB HARNESS
4 3
I II
PAGE WIRE COLOUR FUNCTION TEST LIGHT PAGE WIRE COLOUR FUNCTION TEST LIGHT
PIN/SOCKET
PIN/SOCKET
? ?/? ? ? ?/ ? ?
?
P ?
P
WIRE WIRE WIRE WIRE
70081722-B
P007103
22
PIN/SOCKET
? ?/ ? ?
P ?
PAGE WIRE COLOUR FUNCTION TEST LIGHT
WIRE WIRE
PIN/SOCKET
PIN/SOCKET
2, 3
? ?/ ? ?
P ?
WIRE WIRE
4 WAY SEALED CONNECTOR -COLD START HARNESS TO 1 8 WHITE/ GREY 1.5 SPARE FROM ARTIC TO CAB
P27
ENGINE HARNESS 8 GREY/WHITE 1.5 SPARE FROM ARTIC TO CAB
2
3 8 BROWN/ YELLOW 1.5 SPARE FROM ARTIC TO CAB
6, 7
PAGE WIRE COLOUR FUNCTION TEST LIGHT
PIN/SOCKET
WIRE WIRE
PAGE WIRE COLOUR FUNCTION TEST LIGHT
1 9 BLUE/WHITE 2.5 GLOW PLUG
2 9 BLACK 1.5 EARTH PIN/SOCKET
3 9 GREY/ WHITE 1.5 COLD START TEMPERATURE SENSOR
P ?
? ?/ ? ?
4 9 GREY/ BLACK 1.5 COLD START FUEL SOLENOID WIRE WIRE
70081723-B
P007104
23
P34
(INSIDE LEFT REAR LIGHTS BOX).
? ?/ ? ?
P ?
C
WIRE WIRE
1 RED 1.5 POWER TO TRANSMISSION FAN SWITCH PAGE WIRE COLOUR FUNCTION TEST LIGHT
14
PIN/SOCKET
2 14 RED/BLACK 1.5 POWER TO TRANSMISSION FAN SWITCHED
1, 2 ? ?/ ? ?
P ?
WIRE WIRE
2 WAY DEUTSCH CONNECTOR - TRANSMISSION COOLER FAN.
P32
2 1 (IN BATTERY BOX). 6
A BLACK 1.5 EARTH
B 6 BLACK/RED 1.5 TAIL LIGHTS (BRAKES) BRAKING
PAGE WIRE COLOUR FUNCTION TEST LIGHT C 6 BLUE 1.5 TAIL LIGHTS (LIGHTS SWITCH) SWITCHED
PIN/SOCKET
1, 2
? ?/ ? ? 2 WAY DEUTSCH CONNECTOR - REAR LIGHTS HARNESS TO RIGHT REAR
P ?
PIN/SOCKET
RIGHT REAR INDICATOR LIGHT
? ?/ ? ?
P ?
3, 4 WIRE WIRE
6A 5 B 4
1 5 BLACK 1.5 EARTH
1 2 3
3 WAY DEUTSCH CONNECTOR - REAR LIGHTS HARNESS TO TAIL LIGHTS. 2 5 YELLOW 1.5 RIGHT REAR INDICATOR LIGHT FLASHING
P33
(INSIDE RIGHT REAR LIGHTS BOX).
1, 2
2 WAY DEUTSCH CONNECTOR - REAR LIGHTS HARNESS TO LEFT REAR
C P36 INDICATOR LIGHT.
2 1
(INSIDE LEFT REAR LIGHTS BOX).
PAGE WIRE COLOUR FUNCTION TEST LIGHT
PAGE WIRE COLOUR FUNCTION TEST LIGHT
PIN/SOCKET
? PIN/SOCKET
? ?/ ?
P ?
? ?/ ? ?
?
WIRE WIRE
P
6 WIRE WIRE
A BLACK 1.5 EARTH
B 6 BLACK/RED 1.5 TAIL LIGHTS (BRAKES) BRAKING 1 5 BLACK 1.5 EARTH
C 6 BLUE 1.5 TAIL LIGHTS (LIGHTS SWITCH) SWITCHED 2 5 BROWN 1.5 LEFT REAR INDICATOR LIGHT FLASHING
70081724-B
P007105
24
41, 2 41, 2
3 3
1 2 WAY PLASTIC CONNECTOR - CAB HARNESS TELMA OPTION CONTROL 1 2 WAY PLASTIC CONNECTOR - FRONT HARNESS TO LEFT HAND SIDE
P37 P40
(NON STANDARD) INDICATOR LAMP
2 2
PAGE WIRE COLOUR FUNCTION TEST LIGHT PAGE WIRE COLOUR FUNCTION TEST LIGHT
PIN/SOCKET
PIN/SOCKET
? ?
WIRE WIRE WIRE WIRE
2 3 GREY/RED 1.5 "W" SIGNAL FROM ALTERNATOR ALTERNATING ALTERNATING 2 5 BROWN 1.5 +24V INDICATOR FLASHING
41, 2
3
1 2 WAY PLASTIC CONNECTOR - CAB HARNESS SPARE SUPPLY
P38
2
?
WIRE WIRE
4
1, 2
3
1 2 WAY PLASTIC CONNECTOR - FRONT HARNESS TO RIGHT HAND SIDE
P39
INDICATOR LAMP
2
?
WIRE WIRE
X 28 2
5
14
1
13
X 24
10
3
7
12
9
11
P007085
1
4
15
11 14
7
10 9
13
17
12
16
8
P007086
2 6
10
9
8
7
P007087
8 1 7
QUARTZ
1
0 0 0 0 0 10
HOURS
n/min
P !
15 40
10 30 50
x min x 100 20 km/h + -
5 R
N
25 10
D
70
0 30 0 80
2, 6 3 4 5, 6
P007677
14 12V
204635
10 11 12 13
+ - trip
P006795
MCC
2, 4 3, 4
5
P006665
3 1
2
7 25, 26
in 10
8 Ma ion to ution 9
4 g n it trib
3
9
I
b Dis 8
6 Ca 14
14 Box
11 10 10
10 11
5 13 13
37
6
14
13
14
12 14 32
Ma
Disin Ba 14
trib tte 13
uti ry t 25, 26 14 13 14 13
on o C
Bo ab
x 25, 26
Ma To To
Di in B
Ign
itio in Star
25, 26 38 str at Ca ter
28 27 ibu ter nS b Bu
28 wi 18 tto
tio y t tch n
nBoC 17 15
ox ab 16
30 20
27
17 22
36 33 19 23 25
18
35 29 16 17 21
16
24
17
32
id,
or leno
ot i ll So enoid,
tar ter M ngin
e K
r So
l ut
To S To E ter Moto ck Cut O
t a r l o
S ic B
raul
Hyd
24 31
34
P007176
3 1
2
7 25, 26
in 10
8 Ma ion to ution 9
4 g n it trib
3
9
I
b Dis 8
6 Ca 14
14 Box
11 10 10
10 11
5 13 13
37
6
14
13
14
12 14 32
Ma
Disin Ba 14
trib tte 13
uti ry t 25, 26 14 13 14 13
on o C
Bo ab
x 25, 26
Ma To To
Di in B
Ign
itio in Star
25, 26 38 str at Ca ter
28 27 ibu ter nS b Bu
28 wi 18 tto
tio y t tch n
nBoC 17 15
ox ab 16
30 20
27
17 22
36 33 19 23 25
18
35 29 16 17 21
16
24
17
32
id,
or leno
ot i ll So enoid,
tar ter M ngin
e K
r So
l ut
To S To E ter Moto ck Cut O
t a r l o
S ic B
raul
Hyd
24 31
34
P007176
ELECTRICAL DISTRIBUTION
BOX C-SERIES ADT 5
1
20 5 20
BATTERY BATTERY
CB2 CB3 CB4 CB5 CB6
5 25 15 15 40
3
P006796
285
BONNET ASSEMBLY
10
2 11
12 15
3 14
16
13
4
10 22
6
23
5
13
7 14
18
9
14
6 15
9
8 11
21
3 24
6 3
3
6 14
17
5
19 22
20 P007515
10
1
4
3 19
8 14
16
9 14 22
13
24
18
17
11
9 20
10
4
3
1
7 9
5
6 8
15 23
13
2
12 21
P007483
P006532
7 4
8
10
11
P006533
18
19
18
17
3 2
4
12
13 6
14 1
15 11
10
13 7
6
16 10 8
7
9
5
P007429
2 1
3
10
11
9
8
P007412
7
6
6
5
9
13
8 14
15 15
16
6
5
7 12 14
10
2 17
11
4
18
3
1
P006798
2
4
10
2 6
1
FO
Pu
2 RE
M
RU OV
R
EM
ER ll
GE
BB E B NC
ER EA Y
B D EX
OUEFOFRO IT
T W RE M W
IN PU IND
DO SH O
W IN W
G
3 3
8
2
7
P007551
2
3
4
3
2
5
11
6
6
5
12
10
8
9
P007519
6
4
3
8
P007485
1 1
2
1
2
2
4
3 6
1
8
9
7
P007521
3
1
4
5 7
6 3
10
P006538
P007522
11
12
13
7
14
19
10
9
15
3
6
17
18
16 4
P004605
15
7
22
11 15
10
14
12 17
16
13
24
9
2
28
26
20
3
19 25
27 1
21
6
4
8
P007411
23 13 25 12
24 24
4
23
25 1
22
14 6
11
9
18 20
19 21
10
15 8
16
17
3
P007190
8
1
P007523
2
1 4
6
1
2
8
7
10
1 1
2
2
11
9
P006540
23
9
8 29
14
11
6 7 27 10
4 28 16
2
18
23
24 9
15 16
13
12
8
9
21
22
20 17
15
19
18 P007396
3 16
17
18
19
15
8 18 14
6 1 14
13
15
14
20
9
7
12 4, 5
7 11
6
9
8 8
8
6
1 10 2
2
3
P007648
3 7
9
11 1
2
10 28
6 15
16
4 17
14
12 22
23
18
22 13
27
26
24 19
21
25
20
P006475
2 1
4
2
7
4
2
4
2 2 2
8
1 6
2
6
2
1
4
11
5
P007652
7 8
1
6
2 28 30
13 29
3
14
12 4
5
31
14 15
13 16 17
42
36 36 37
34
36 36 34
37 9
34 36
14 10
36 38 37
19 18 36
11
24 34
37
27
27 33
25 26 27 39 27
40
20 21 36 37 39
27 41
34 35 32
36
34
38
42
22 23
CAB
ENGINE
P004389
7 8
1
6
2 28 30
13 29
3
14
12 4
5
31
14 15
13 16 17
42
36 36 37
34
36 36 34
37 9
34 36
14 10
36 38 37
19 18 36
11
24 34
37
27
27 33
25 26 27 39 27
40
20 21 36 37 39
27 41
34 35 32
36
34
38
42
22 23
CAB
ENGINE
P004389
17
15
14
16
7
5
13
5 12
10
2 11 6
4
9
P007408
9
8
12
7 2
11
10
6
4
3
P007516
4 3
1,2
5
6
P007472
36
17
18
21 25
19
1
5
54 22 34 30
23
44
5 20
45 2 31
53
46
3
53 5
27
12 3 21
29
3
11 32 26
24 48 8 3
38 41 26
55 8 51 47
43 8
6 13
51
49 7
51
50 8 14
51 51
49 8 15 16
52
50 9
40 52
51 10
43
39 52 52
42 37 P007496
36
17
18
21 25
19
1
5
54 22 34 30
23
44
5 20
45 2 31
53
46
3
53 5
27
12 3 21
29
3
11 32 26
24 48 8 3
38 41 26
55 8 51 47
43 8
6 13
51
49 7
51
50 8 14
51 51
49 8 15 16
52
50 9
40 52
51 10
43
39 52 52
42 37 P007496
7
10
11
12
4
3 11
1
10
8
2 5
8
13
P007441
4
5 2 17 7
3
18
7
6
19
14 20
15
10
3
12
9 8
16
11
5 6
13 23
9 8
1
24
P007506
20 23 24
19 22 9
7 5 23 10
3
11
4
18
12
21
16
15
11
9
13 14
15
12
10 13 17
14 P007505
22 28
32
15
16
29 1
31 22
33
20
29 18
17
24 19
25
1 9
26
2 10 30
27
3 11
23
29
4 19
18
5 17
6 16
28
15
10
13
35
9 34
12
6 8
5 13
7
14
21
P007384
9 27
15
8
29
1 18
17
11
2 12
16
13
4 14
19
5
6 19
13 26 23
12
15
11
24
10 15
20, 21 25 28
15 18
5
4
22
3 P006716
24 13 29 28
13 25
15 16
1
14 26 18
B30C 10
27
12
1 1
2
14
13
1 7 8 1 9
4 5 6 1
16 25 13
3 13
17 1 2
19
1 23 B30C
2
12
24
1 1
14 11
9 21 1 25 20 1 8 7 1
13
P006684
1
204618 8 204607
204631 11 CAUTION
2 3 4
BATTERY ISOLATOR WARNING
WARNING WARNING
CAUTION ISOLATE BATTERY
BEFORE WELDING
INSTALL
204608
HYDRAULIC OIL ARTICULATION
COMPRESSED AIR LEVEL
INSTALL BIN LOCK BEFORE
SUPPORT POLE RESERVOIR FILL WITH AUTOMATIC
TRANSMISSION WARNING 203283 CARRYING OUT
BEFORE CARRYING FLUID ONLY
OUT ANY
DRAIN COMPLETELY 204609 ANY MAINTENANCE
BEFORE CARRYING IN THIS AREA
MAINTENANCE OUT MAINTENANCE KEEP HANDS
IN THIS AREA 204615
CLEAR! 13
10
204616
9 201968
12 IMPORTANT
IMPORTANT 22
7 TYRE PRESSURE B30C 6x6 1. PARK MACHINE ON LEVEL GROUND
DAILY OSCILLATION JOINT
CAUTION
2. APPLY PARK BRAKE
ENGINE
DESCRIPTION DAILY 1st 100 EVERY
250
EVERY 1000/
500 ANNUALLY
COMMENTS
WARNING 3. RAISE BIN FULLY
4. SWITCH OFF ENGINE
GREASE PROCEDURE
MAKE MODEL SIZE THIS MAINTENANCE SCHEDULE IS SUPPLEMENTARY TO 5. WIPE GREASE NIPPLE
23
kPa PSI kPa PSI kPa PSI 01 ENGINE OIL LEVEL
NOTE 1,2 & 3 CONSULT LUBE
CHART
AND DOES NOT REPLACE THE MAINTENANCE SCHEDULE 6. FILL OSCILLATION JOINT WITH
BRIDGESTONE VKT 23.5R25HHE2 400 58 430 62 430 62
02 ENGINE OIL FILTER NOTE 1 & 2
PROVIDED IN THE OPERATORS AND MAINTENANCE MANUAL GREASE UNTIL EJECTED
03 FUEL FILTER / WATER TRAP NOTE 2 DO NOT STAND OR GREASE IS VISIBLE AT
GOODYEAR RL-2+ 23.5R25HH185B 400 58 430 62 430 62 04
ENGINE COOLANT /
COOLANT ADDITIVE
NOTE 1 & 2
CHANGE ANNUALLY PLACE HEAVY OBJECTS O-RING SEAL, A AND B
7. START ENGINE AND
ON THE ENGINE AS
NOTE 1 & 2
05 DRIVE BELTS
BRIDGESTONE VLT 30/65R25HHE2 375 54 375 54 375 54
CHECK TENSION
28 LOWER BIN
06 AIR FILTER / INDICATOR NOTE 2
THIS WILL DAMAGE 8. FILL OSCILLATION JOINT
4
25
TRANSMISSION WITH GREASE UNTIL
GOODYEAR RL-2+ 30/65R25HH190B 330 48 365 53 365 53 TRANSMISSION OIL LEVEL - NOTE 1,2 & 3 CONSULT LUBE
2 THE INJECTOR PIPES EJECTED GREASE IS
07
ENGINE IDLE CHART 5 D A
MICHELIN XADT/XADN 23.5R25HH185B 300 44 350 51 350 51 08 OIL FILTER NOTE 1 & 2 3 VISIBLE AT O-RING
1 204684 SEAL, C AND D
09 BREATHER
MICHELIN XAD 65-1 30/65R25HH190B 280 40 320 46 320 46 26 34
25 33
203294 PAYLOAD: 27
23 000 kg (59
(50 400
600 lbs) B C
IMPORTANT
HYDRAULICS 6 203282
FLUID LEVEL
10 Note 1, 2 & 3
32 25
11 FILTERS Note 1 & 2
22
20
12 TIP & STEERING CYLINDERS Note 2 & 3
23 21
DRIVE LINE AND SUSPENSION
13
13 AXLE & FINAL DRIVE OIL LEVEL NOTE 1,2 & 3
16 19 Torque all wheel nuts to
WARNING
14 WALKING BEAM PIVOT NOTE 2 & 3
9 30
15 FRONT CRADLE PIVOT
21 WHEELNUTS
NOTE 1 & 2
WARNING
GENERAL 24
204667
B 27 BIN PIVOT PINS NOTE 2
20
A
23
%
28 LIGHTS NOTE 2
NO ETHER
TIME RELATED SERVICE 22
31 AIR DRIER CHANGE AS REQUIRED / INDICATED
30% 1st GEAR 7Km/h (4.4Mph)
20
NOTE 1 & 2
13
VIBRATION DAMPER
18% 2nd GEAR 9Km/h (4.6Mph)
32 6 000 HOURS NOTE 1 & 2
23 29
33 CRANKCASE OIL SEPARATOR 3 000 HOURS NOTE 1 & 2
MAINTENANCE SCHEDULE B30C 201960 WARNING OF 45200KG (99648.82lb), WITH THE EXHAUST BRAKE AND HYDRAULIC RETARDER
FULLY FUNCTIONAL AND WITH THE TRANSMISSION LOCKED IN THE SPECIFIED GEAR.
29
26 DO NOT REMOVE CAP
WHEN ENGINE IS HOT
28 21 27 24
203298
204661
P007666
22 4 24 20
29 28
13 25
15 16
1
30 14 26 18
B30C 10
27
12
31 31
2
14
1 7 8 33 1 9
5 6
16 25 13
3 17 1
19
23 B30C
12
2
2
1 1
14 11
9 8
21 1 34 25 1 7 1
32
P007668
P
Before leaving seat:
Lower body to frame rest. Prevent injury from sudden
GREASE EVERY
Place transmission in neutral.
Apply park brake
Stop engine (turn key switch to OFF).
24V release by following the
POINT 500 hrs Do not permit riders.
Avoid contact with overhead obstacles when operating or
204635 recommended disassembly
hauling the truck.
procedure.
206251 / T166965 206218
Use extra care to avoid tip-over when dumper body is raised. See technical manual for
206224 / T166972
204632 5 complete instructions.
1 6 8 206225 / T166969
33 IMPORTANT
204631 11
4 BEFORE WELDING ON THIS UNIT:
WARNING
To avoid control circuit damage:
1. Turn the electrical disconnect switch to "OFF".
2. Make sure the vehicle ground straps are properly
Operator may
installed.
IMPORTANT
3
3. The welding ground clamp must have a good
connection to the machine structure and close to the
point of weld.
DANGER HYDRAULIC
being welded.
204609 206226 / T166966
ARTICULATION
STAY CLEAR OIL LEVEL LOCK BEFORE
To avoid injury or WARNING 206250 / T166964 CARRYING OUT
death, install body 7 206232 / T166967
206227 / T166962
ANY MAINTENANCE
support pole before IN THIS AREA
carrying out any
KEEP HANDS
maintenance in this WARNING CLEAR! 13
10
area. COMPRESSED AIR 201968
22 12 IMPORTANT
206230 / T166961
RESERVOIR
20 Avoid injury, drain 1. PARK MACHINE ON LEVEL GROUND
DAILY OSCILLATION JOINT
CAUTION
2. APPLY PARK BRAKE
completely before 3. RAISE BIN FULLY GREASE PROCEDURE
carrying out 9
4. SWITCH OFF ENGINE
maintenance.
206229 / T166960 DO NOT STAND OR
23 6. FILL OSCILLATION JOINT WITH
GREASE UNTIL EJECTED
GREASE IS VISIBLE AT
FRONT MIDDLE REAR PLACE HEAVY OBJECTS O-RING SEAL, A AND B
MAKE MODEL SIZE kPa PSI kPa PSI kPa PSI ON THE ENGINE AS
7. START ENGINE AND
25
PROVIDED IN THE OPERATORS AND MAINTENANCE MANUAL
IMPORTANT
B C
MICHELIN XADT/XADN 23.5R25HH185B 300 44 350 51 350 51 POSITION DESCRIPTION ACTION COMMENTS 203282
DAILY CHECKS 2 8
MICHELIN XAD 65-1 30/65R25HH190B 280 40 320 46 320 46
01 ENGINE OIL LEVEL NOTE 1 3
203294 PAYLOAD: 27
23 000 kg (59
(50 400
600 lbs) 02 ENGINE COOLANT NOTE 1
5
Torque all wheel nuts to
03 DRIVE BELTS VISUAL 9
04 AIR-FILTER / INDICATOR NOTE 1 10
480 LB.-FT. [650 Nm] after the first
5 hours and then again after
WARNING
1
05 TRANSMISSION OIL LEVEL NOTE 1
4
06 HYDRAULIC FLUID LEVEL NOTE 1
13 7 EVERY 50 hours. Repeat this procedure if
07 TYRES NOTE 3
500 hrs wheels are changed.
08 LIGHTS (INTERIOR / EXTERIOR) VISUAL 13 206217 / T166970
22
2 1
21 09 HOOTER/REVERSE ALARM SOUND
1
2 1
1
11 OIL, AIR & FUEL LEAKS NOTE 2 15
16
WARNING
6
DAILY
P 12 LOOSE OR DAMAGED COMPONENTS VISUAL
11
2
B A
13
DAILY LUBRICATION 13
12
13 TIP & STEERING CYLINDERS NOTE 1 16
14 WALKING BEAM PIVOT NOTE 1 206219
B
A
15 FRONT CRADLE PIVOT NOTE 1 7 NO ETHER 204667
16
17
OSCILLATION / ARTICULATION JOINT
NOTE 1
14
ELECTRICAL PRE-HEATER BUILT IN. % MAXIMUM
SPEED
NOTE 1:
NOTE 2:
REFER TO SPECIFICATIONS IN THE OPERATORS AND MAINTENANCE MANUAL
REFER TO MAINTENANCE IN THE OPERATORS AND MAINTENANCE MANUAL 9
34 PERSONAL INJURY MAY RESULT. 30% 1st GEAR 7Km/h (4.4Mph)
NOTE 3: REFER TO MACHINE INSTRUCTION DECAL
18% 2nd GEAR 9Km/h (4.6Mph)
KEY: CHECK LEVEL CHECK LEVEL 17 8 204662
10% 3rd GEAR 15Km/h (9.3Mph)
CHECK LUBRICATE CHECK LEVEL
B30C
- F +
5% 4th GEAR 22Km/h (13.7Mph)
205180 2% 5th GEAR 35Km/h (21.8Mph)
DAILY LUBRICATION AND MAINTENANCE SCHEDULE B17-B30 C#
PNEUMATIC LAYOUT,B30C MKII 206272
29
- N + CAUTION THIS DECAL APPLIES TO B30C’s WITH A FULLY LADEN GROSS VEHICLE MASS
OF 45200KG (99648.82lb), WITH THE EXHAUST BRAKE AND HYDRAULIC RETARDER
FULLY FUNCTIONAL AND WITH THE TRANSMISSION LOCKED IN THE SPECIFIED GEAR.
Do not
26 21 - R + remove cap
206213 /T184656
when engine
28 30 is hot.
27
31 206212 32 206244 / T166959 24
204661
P007669
P004227
369
EXHAUST SYSTEM (FROM VIN: AEB4098321R010064)
19 18
27
1
26
13 6
28
25 26
11
4 22 23
15
11
25 24
30
9
5
9 16
10
29 10 13 28
2
2
8
6 17
25
28
14 6
26
13
13
7
21 12
20
P007951
3
1
7
4
5
11
12
6 3
13
10 P007798
1 15
17
16
18 10
9
8
6
4
19
11
5
11
3 14
13 7 20
2
12 20
P007809
1 15
17
16
10
18 9
8
6
4
19
11
5
11
3 14
13 7 20
2
12 20
P007810
8
18
19
1
17
11
2 12
16
13
4 14
18
5
6 18
13 26 23
12
15
11 18
24
10 15
20, 21 25
15
4
22
3 P007554
13
15
18
10
16 8
7
6
4
17
14
5
3 9
12
2
11
P007827
8 7
1
6
5
2
9
3
9
2
3
P004798
10
2 11
12 15
3 14
16
13
4
10 22
6
23
5
13
7 14
18
9
14
6 15
9
8
11
21
3 24
6 3
3
6 14
17
5
19 22
20 P007970
2 1
3
10
11
9
8
P007973