HOSE PROTECTIONS

HOSE PROTECTIONS

HOSE PROTECTIONS INDEX

The Manuli Hydraulics range of hose protections is the culmination of decades of experience
in the hydraulic connectors industry. Our hose protections are designed to meet the most
stringent of international safety standards, whilst also actively preventing hose damage
and potential injury.

KEY FEATURES
PROTECTION TYPE
Size Temperature Page
Material Colour Specifications Key Properties
(mm) Range No.

PROTECTION SPRING BLACK OR HIGH FLEXIBILITY;

POLYETHYLENE 9 - 84 -40°C TO +90°C MANULI® DESIGN 608
PS YELLOW HIGH ABRASION RESISTANCE

MINING PROTECTION BLACK

MANULI® DESIGN; HIGH ABRASION RESISTANCE;
SPRING POLYETHYLENE WITH
(ANTISTATIC)
12 - 84
TWO RED
-40°C TO +90°C FRAS; MSHA; FLAME RETARDANT & ANTISTATIC 609
ISO 6805 PROPERTIES
MPS LINES

HT PROTECTION HIGH TEMPERATURE AND

SPRING MANULI® DESIGN; ABRASION RESISTANCE;
POLYAMMIDE 10 - 60 BLACK -40°C TO +120°C
MSHA FLAME RETARDANT; VERY HIGH 610
HTPS FLEXIBILITY

TEXTILE SLEEVE MANULI® DESIGN; FLUID ENERGY DIFFUSION; ANTI-

POLYESTER -50°C TO +100°C
18 - 110 BLACK FRAS; MSHA; ABRASIVE; FLAME RETARDANT & 611
TSL FIBRES (PEAKS +140°C)
MDG41 ANTISTATIC PROPERTIES

PROTECTIONS
HOSE
MANULI® DESIGN;
FIRE SLEEVE SILICONE SLEEVE EXTREME HEAT RESISTANCE;
-60°C TO +260°C NFF16-101 &
WITH GLASS FIBRE 13 - 76 ORANGE EXTREME FLEXIBILITY AT LOW 612
FSL BRAID
(PEAKS +1500°C) P92-507 (CLASS FO
& M2)
TEMPERATURES

HEAT SHRINKABLE
607
SELF EXTINGUISHING FLAME
SLEEVE POLYOLEFIN 31 - 51 BLACK -55°C TO +125°C UL224 VW-1 RESISTANCE; LOW VOLTAGE 613
ELECTRICAL INSULATION
HSSL

STAINLESS STEEL HIGH ABRASION RESISTANCE;

ARMOUR GUARD API 16D
STAINLESS STEEL 10 - 51 SILVER -
FIRE TEST
EXTREME HEAT RESISTANCE 614
SSAG

TEXTILE CLINCH STRAP MANULI® DESIGN; FLAME RETARDANT & ANTISTATIC

POLYESTER FIBRES 400 - 1500 BLACK -50°C TO +100°C 615
TCS FRAS; MSHA PROPERTIES
 HOSE PROTECTIONS

P
PROTECTION SPRING

OD
PS

ID
PART. REF DESCRIPTION DIMENSIONS

INTERNAL OUTSIDE WALL STANDARD

PITCH WRAPPING
DIAMETER DIAMETER THICKNESS WEIGHT PACK
(P) RANGE
(ID) (OD) (T) LENGTH
MM IN MM IN MM IN MM IN MM IN G/M LB/FT M FT
JP11B01009E099 BLACK PROTECTION SPRING DN 9 9.0 0.35 13.0 0.51 2.00 0.079 11.0 0.43 9-13 0.35-0.51 50 0.03 20 66
JP11B01012E099 BLACK PROTECTION SPRING DN 12 12.0 0.47 16.5 0.65 2.25 0.089 13.0 0.51 12-17 0.47-0.66 60 0.04 20 66
JP11B01015E099 BLACK PROTECTION SPRING DN 15 15.0 0.59 20.0 0.79 2.50 0.098 15.5 0.61 15-22 0.59-0.86 90 0.06 20 66
JP11B01019E099 BLACK PROTECTION SPRING DN 19 19.0 0.75 24.5 0.96 2.75 0.108 19.0 0.75 19-28 0.74-1.1 150 0.10 20 66
JP11B01023E099 BLACK PROTECTION SPRING DN 23 23.0 0.91 30.0 1.18 3.50 0.138 23.0 0.91 23-33 0.9-1.29 225 0.15 20 66
JP11B01031E099 BLACK PROTECTION SPRING DN 31 30.5 1.20 39.0 1.54 4.25 0.167 29.0 1.14 30-44 1.18-1.73 350 0.24 20 66
JP11B01038E099 BLACK PROTECTION SPRING DN 38 38.0 1.50 46.5 1.83 4.25 0.167 36.0 1.42 38-65 1.49-2.55 400 0.27 20 66
JP11B01047E099 BLACK PROTECTION SPRING DN 47 47.0 1.85 58.0 2.28 5.50 0.217 39.5 1.56 47-70 1.85-2.75 600 0.40 20 66
JP11B01061E099 BLACK PROTECTION SPRING DN 61 61.0 2.40 73.0 2.87 6.00 0.236 44.0 1.73 61-90 2.4-3.54 950 0.64 20 66
JP11B01071E099 BLACK PROTECTION SPRING DN 71 70.5 2.78 84.5 3.33 7.00 0.276 51.0 2.01 70-150 2.75-5.9 1150 0.77 20 66
JP11B01084E099 BLACK PROTECTION SPRING DN 84 84.0 3.31 99.0 3.90 7.50 0.295 56.0 2.20 84-200 3.3-7.87 1500 1.01 10 33
JP11Y01009E099 YELLOW PROTECTION SPRING DN 9 9.0 0.35 13.0 0.51 2.00 0.079 11.0 0.43 9-13 0.35-0.51 50 0.03 20 66
JP11Y01012E099 YELLOW PROTECTION SPRING DN 12 12.0 0.47 16.5 0.65 2.25 0.089 13.0 0.51 12-17 0.47-0.66 60 0.04 20 66
JP11Y01015E099 YELLOW PROTECTION SPRING DN 15 15.0 0.59 20.0 0.79 2.50 0.098 15.5 0.61 15-22 0.59-0.86 90 0.06 20 66
JP11Y01019E099 YELLOW PROTECTION SPRING DN 19 19.0 0.75 24.5 0.96 2.75 0.108 19.0 0.75 19-28 0.74-1.1 150 0.10 20 66
JP11Y01023E099 YELLOW PROTECTION SPRING DN 23 23.0 0.91 30.0 1.18 3.50 0.138 23.0 0.91 23-33 0.9-1.29 225 0.15 20 66
JP11Y01031E099 YELLOW PROTECTION SPRING DN 31 30.5 1.20 39.0 1.54 4.25 0.167 29.0 1.14 30-44 1.18-1.73 350 0.24 20 66
JP11Y01038E099 YELLOW PROTECTION SPRING DN 38 38.0 1.50 46.5 1.83 4.25 0.167 36.0 1.42 38-65 1.49-2.55 400 0.27 20 66
JP11Y01047E099 YELLOW PROTECTION SPRING DN 47 47.0 1.85 58.0 2.28 5.50 0.217 39.5 1.56 47-70 1.85-2.75 600 0.40 20 66
JP11Y01061E099 YELLOW PROTECTION SPRING DN 61 61.0 2.40 73.0 2.87 6.00 0.236 44.0 1.73 61-90 2.4-3.54 950 0.64 20 66
JP11Y01071E099 YELLOW PROTECTION SPRING DN 71 70.5 2.78 84.5 3.33 7.00 0.276 51.0 2.01 70-150 2.75-5.9 1150 0.77 20 66
JP11Y01084E099 YELLOW PROTECTION SPRING DN 84 84.0 3.31 99.0 3.90 7.50 0.295 56.0 2.20 84-200 3.3-7.87 1500 1.01 10 33

KEY FEATURES CONTINUOUS SERVICE TEMPERATURE RANGE

-40 °C, -40 °F

90 °C, 194 °F
• High abrasion resistance
• High flexibility MATERIAL
Resistant to water, oils, fuels and hydraulic fluids
PROTECTIONS

•
Polyethylene
• Easy to install, no clamps needed
High ozone and external agents resistance
HOSE

• APPLICABLE SPECS

Manuli® Design
608

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HOSE PROTECTIONS

P
MINING PROTECTION SPRING

OD
MPS

ID
PART. REF DESCRIPTION DIMENSIONS

INTERNAL OUTSIDE WALL STANDARD

PITCH WRAPPING
DIAMETER DIAMETER THICKNESS WEIGHT PACK
(P) RANGE
(ID) (OD) (T) LENGTH
MM IN MM IN MM IN MM IN MM IN G/M LB/FT M FT
JP11B02012E099 MINING PROTECTION SPRING DN 12 12.0 0.47 16.5 0.65 2.25 0.089 13.00 0.51 12-17 0.47-0.66 60 0.04 20 66
JP11B02015E099 MINING PROTECTION SPRING DN 15 15.0 0.59 20.0 0.79 2.50 0.098 15.50 0.61 15-22 0.59-0.86 90 0.06 20 66
JP11B02019E099 MINING PROTECTION SPRING DN 19 19.0 0.75 24.5 0.96 2.75 0.108 19.00 0.75 19-28 0.74-1.10 150 0.10 20 66
JP11B02023E099 MINING PROTECTION SPRING DN 23 23.0 0.91 30.0 1.18 3.50 0.138 23.00 0.91 23-33 0.91-1.29 225 0.15 20 66
JP11B02031E099 MINING PROTECTION SPRING DN 31 30.5 1.20 39.0 1.54 4.25 0.167 29.00 1.14 30-44 1.18-1.73 350 0.24 20 66
JP11B02038E099 MINING PROTECTION SPRING DN 38 38.0 1.50 46.5 1.83 4.25 0.167 36.00 1.42 38-65 1.49-2.55 400 0.27 20 66
JP11B02047E099 MINING PROTECTION SPRING DN 47 47.0 1.85 58.0 2.28 5.50 0.217 39.50 1.56 47-70 1.85-2.75 600 0.40 20 66
JP11B02061E099 MINING PROTECTION SPRING DN 61 61.0 2.40 73.0 2.87 6.00 0.236 44.00 1.73 61-90 2.40-3.54 950 0.64 20 66
JP11B02071E099 MINING PROTECTION SPRING DN 71 70.5 2.78 84.5 3.33 7.00 0.276 51.00 2.01 70-150 2.75-5.9 1150 0.77 20 66
JP11B02084E099 MINING PROTECTION SPRING DN 84 84.0 3.31 99.0 3.90 7.50 0.295 56.00 2.20 84-200 3.31-7.87 1500 1.01 10 33

KEY FEATURES CONTINUOUS SERVICE TEMPERATURE RANGE

-40 °C, -40 °F

• High abrasion resistance 90 °C, 194 °F

• High flexibility
MATERIAL
• Flame retardant and antistatic properties
• Resistant to water, oils, fuels and hydraulic fluids Polyethylene (antistatic)
• Easy to install, no clamps needed
• High visibility in field due to red central lines APPLICABLE SPECS

Manuli® Design, MSHA, FRAS, ISO 6805

PROTECTIONS
HOSE
609
 HOSE PROTECTIONS

P
HIGH TEMPERATURE PROTECTION SPRING

OD
HTPS

ID
PART. REF DESCRIPTION DIMENSIONS

INTERNAL OUTSIDE WALL STANDARD

PITCH WRAPPING
DIAMETER DIAMETER THICKNESS WEIGHT PACK
(P) RANGE
(ID) (OD) (T) LENGTH
MM IN MM IN MM IN MM IN MM IN G/M LB/FT M FT
JP12B03010I099 HT PROTECTION SPRING DN 10 9.5 0.37 11.5 0.45 1.00 0.039 6.9 0.27 9-13 0.35-0.51 27 0.02 24 79.2
JP12B03011I099 HT PROTECTION SPRING DN 11 11.0 0.43 13.0 0.51 1.00 0.039 6.9 0.27 11-13 0.43-0.52 35 0.025 24 78.7
JP12B03013I099 HT PROTECTION SPRING DN 13 12.7 0.50 16.3 0.64 1.80 0.071 13.0 0.51 13-17 0.51-0.67 45 0.03 24 79.2
JP12B03014I099 HT PROTECTION SPRING DN 14 14.0 0.55 17.6 0.69 1.80 0.071 13.0 0.51 14-17 0.55-0.67 50 0.035 24 78.7
JP12B03016I099 HT PROTECTION SPRING DN 16 16.0 0.63 19.6 0.77 1.80 0.071 13.0 0.51 16-22 0.63-0.87 55 0.04 24 79.2
JP12B03019I099 HT PROTECTION SPRING DN 19 19.0 0.75 23.6 0.93 2.30 0.091 16.0 0.63 19-28 0.75-1.10 100 0.07 24 79.2
JP12B03025I099 HT PROTECTION SPRING DN 25 25.4 1.00 30.0 1.18 2.30 0.091 16.0 0.63 25-40 0.98-1.57 110 0.07 24 79.2
JP12B03028I099 HT PROTECTION SPRING DN 28 28.0 1.10 35.2 1.39 3.60 0.142 25.0 0.98 28-48 1.10-1.89 225 0.15 24 79.2
JP12B03035I099 HT PROTECTION SPRING DN 35 35.0 1.38 42.2 1.66 3.60 0.142 25.0 0.98 35-50 1.38-1.97 270 0.18 24 79.2
JP12B03050I099 HT PROTECTION SPRING DN 50 50.0 1.97 60.0 2.36 5.00 0.197 35.0 1.38 50-70 1.97-2.76 540 0.36 12 39.6
JP12B03060I099 HT PROTECTION SPRING DN 60 60.0 2.36 70.0 2.76 5.00 0.197 35.0 1.38 60-80 2.36-3.15 640 0.43 12 39.6

KEY FEATURES CONTINUOUS SERVICE TEMPERATURE RANGE

-40 °C, -40 °F
• High temperature resistance 120 °C, 248 °F
• High abrasion resistance
• Very high flexibility MATERIAL
• Very low bend radius
Polyamide
• Flame retardant, MSHA approved
• Resistant to water, oils, fuels and hydraulic fluids APPLICABLE SPECS
• Easy to install, no clamps needed
Manuli® Design, MSHA
PROTECTIONS
HOSE
610

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HOSE PROTECTIONS

TEXTILE SLEEVE

ID
TSL

PART. REF DESCRIPTION DIMENSIONS

INTERNAL EXTERNAL STANDARD

DIAMETER FLATTENED WEIGHT PACK
(ID) WIDTH LENGTH
MM IN MM IN G/M LB/FT M FT
JP23B06018I099 TEXTILE SLEEVE DN 18 18.0 0.71 32.0 1.26 2.0 4.4 50 165
JP23B06023I099 TEXTILE SLEEVE DN 23 23.0 0.91 40.0 1.57 2.2 4.8 50 165
JP23B06029I099 TEXTILE SLEEVE DN 29 29.0 1.14 49.0 1.93 2.5 5.5 50 165
JP23B06036I099 TEXTILE SLEEVE DN 36 36.0 1.42 56.0 2.20 3.0 6.6 50 165
JP23B06040I099 TEXTILE SLEEVE DN 40 40.0 1.57 63.0 2.48 3.2 7.0 50 165
JP23B06056I099 TEXTILE SLEEVE DN 56 56.0 2.20 88.0 3.46 4.0 8.8 50 165
JP23B06063I099 TEXTILE SLEEVE DN 63 63.0 2.48 105.0 4.13 5.0 11.0 50 165
JP23B06071I099 TEXTILE SLEEVE DN 71 70.0 2.80 115.0 4.53 5.5 12.1 50 165
JP23B06093I099 TEXTILE SLEEVE DN 93 93.0 3.66 146.0 5.75 7.2 15.8 50 165
JP23B06110I099 TEXTILE SLEEVE DN 110 110.0 4.33 176.0 6.93 8.5 18.7 50 165

KEY FEATURES CONTINUOUS SERVICE TEMPERATURE RANGE

-50 °C, -58 °F

100 °C, 212 °F

• High abrasion resistance MAX. OPERATING TEMPERATURE
• Resistant to water, oils, fuels and hydraulic fluids
• Fluid energy diffusion in case of hose failure to prevent 140 °C, 284 °F
direct jetting
MATERIAL
• Easy to install with simple clamps to extremities
• Flame retardant and antistatic properties Polyester fibres

APPLICABLE SPECS

Manuli® Design, MSHA, FRAS, MDG41

PROTECTIONS
HOSE
611
 HOSE PROTECTIONS

T
FIRE SLEEVE

ID
FSL

PART. REF DESCRIPTION DIMENSIONS

INTERNAL APPROX. WALL STANDARD

DIAMETER THICKNESS WEIGHT PACK
(ID) (T) LENGTH
MM IN MM IN G/M LB/FT M FT
JP24A05013I099 FIRE SLEEVE DN 13 13.0 0.51 4.0 0.16 200.0 0.13 50 165.0
JP24A05016I099 FIRE SLEEVE DN 16 16.0 0.63 4.0 0.16 220.0 0.15 50 165.0
JP24A05019I099 FIRE SLEEVE DN 19 19.0 0.75 4.0 0.16 240.0 0.16 50 165.0
JP24A05022I099 FIRE SLEEVE DN 22 22.0 0.87 4.0 0.16 260.0 0.17 50 165.0
JP24A05025I099 FIRE SLEEVE DN 25 25.0 0.98 4.0 0.16 290.0 0.19 50 165.0
JP24A05032I099 FIRE SLEEVE DN 32 32.0 1.26 4.0 0.16 380.0 0.26 50 165.0
JP24A05038I099 FIRE SLEEVE DN 38 38.0 1.50 4.0 0.16 440.0 0.30 50 165.0
JP24A05045I099 FIRE SLEEVE DN 45 45.0 1.77 4.0 0.16 490.0 0.33 25 82.5
JP24A05051I099 FIRE SLEEVE DN 51 51.0 2.01 4.0 0.16 540.0 0.36 25 82.5
JP24A05064I099 FIRE SLEEVE DN 64 64.0 2.52 4.0 0.16 680.0 0.46 20 66.0
JP24A05076I099 FIRE SLEEVE DN 76 76.0 2.99 4.0 0.16 880.0 0.59 20 66.0

KEY FEATURES CONTINUOUS SERVICE TEMPERATURE RANGE

-60 °C, -76 °F

260 °C, 500 °F

• Extreme heat resistance MAX. OPERATING TEMPERATURE

• Extreme flexibility at low temperatures 1100 °C, 2012 °F for 15 minutes; 1500 °C, 2732 °F for 1 minute;
• Designed to protect and insulate hydraulic hoses and
bundles of hoses against flames, metal projections, MATERIAL
melting glass etc.
• Easy to install, no clamps needed Silicone sleeve with glass-fibre braid

APPLICABLE SPECS

Manuli® Design, NFF16-101 and P92-507 (class FO and M2)

PROTECTIONS
HOSE
612

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HOSE PROTECTIONS

S
HEAT SHRINKABLE SLEEVE
s d

D HSSL

PART. REF DESCRIPTION DIMENSIONS

INTERNAL INTERNAL WALL WALL

STANDARD
DIAMETER (D) - DIAMETER (d) - THICKNESS (S) - THICKNESS (s) -
WEIGHT PACK
EXPANDED RECOVERED EXPANDED RECOVERED
LENGTH
TUBE TUBE TUBE TUBE

MM IN MM IN MM IN MM IN G/M LB/FT M FT
JP21B11076I099 HEAT SHRINKABLE SLEEVE DN 31 / DN 38 76.2 3.00 38.1 1.50 0.6 0.024 2.0 0.079 310 0.21 15 49.2
JP21B11102I099 HEAT SHRINKABLE SLEEVE DN 51 101.6 4.00 50.8 2.00 1.0 0.039 2.5 0.098 520 0.35 15 49.2

KEY FEATURES CONTINUOUS SERVICE TEMPERATURE RANGE

-55 °C, -67 °F

125 °C, 257 °F

• Self extinguishing
MATERIAL
• Low voltage electrical insulation
• Easy to install with simple hot air jetting X-linked polyolefin heat shrinkable thin wall
• Protects ferrule from dirt and moisture ingression
APPLICABLE SPECS

UL 224 VW-1 for flame resistance

PROTECTIONS
HOSE
613
 HOSE PROTECTIONS

L2
L1

STAINLESS STEEL ARMOUR GUARD

D1

D2
SSAG

PART. REF DESCRIPTION DIMENSIONS METAL SLEEVE ARMOUR JOINT

INTERNAL OUTSIDE
MIN. BEND
DIAMETER DIAMETER WEIGHT PART. REF D1 L1 PART. REF D2 L2
RADIUS
(d) (D)
MM IN MM IN MM IN G/M LB/FT MM MM MM MM
JP45G090280099 STAINLESS STEEL ARMOUR GUARD DN10 25 1” 32.0 1.26 127 5.00 565 0.38 IO2110-06GA 40.5 60 IO84210-06 40.5 65
JP45G090320099 STAINLESS STEEL ARMOUR GUARD DN 12 31 1.1/4” 36.5 1.44 150 5.91 703 0.47 IO2110-08GA 46.8 75 IO84210-08 46.8 65
JP45G090400099 STAINLESS STEEL ARMOUR GUARD DN 16 38 1.1/2” 44.5 1.75 180 7.09 939 0.63 IO2110-10GA 53.2 90 IO84210-10 53.2 65
JP45G090450099 STAINLESS STEEL ARMOUR GUARD DN 19 46 1.3/4” 51.0 2.01 240 9.45 1,118 0.75 IO2110-12GA 59.5 105 IO84210-12 59.5 70
JP45G090500099 STAINLESS STEEL ARMOUR GUARD DN 25 51 2” 57.5 2.26 300 11.81 1,301 0.87 IO2110-16GA 66.0 120 IO84210-16 66.0 75
JP45G090650099 STAINLESS STEEL ARMOUR GUARD DN 31 63 2.1/2” 70.0 2.76 420 16.54 1,636 1.10 IO2110-20GA 78.6 135 IO84210-20 78.6 95
JP45G090750099 STAINLESS STEEL ARMOUR GUARD DN 38 76 3” 82.5 3.27 500 19.69 1,920 1.29 IO2110-24GA 91.5 150 IO84210-24 91.5 105
JP45G090900099 STAINLESS STEEL ARMOUR GUARD DN 51 89 3.1/2” 96.0 3.78 630 24.80 2,386 1.60 IO2110-32GA 106.5 165 IO84210-32 106.5 115

ARMOUR JOINING PROCEDURE

Individual pieces of the metal sleeve can be joined using a dedicated Armour Joint. The procedure for joining the pieces of flexible
armour is as follows:

1. Slide the Armour Joint onto the hose.

2. Insert the first piece of flexible armour into the Armour Joint until it
reaches the internal stop.
PROTECTIONS
HOSE

3. Insert the second piece of flexible armour into the other side of the
Armour Joint until it also reaches the internal stop
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HOSE PROTECTIONS

L TEXTILE CLINCH STRAP

OD
TCS

PART. REF LENGTH STRAP WIDTH STD. PACK

(Circumference of hose bundles)

MM IN MM IN QTY. KG LB
JP33B10040T099 400 15.7 25 0.98 100 5.0 11.0
JP33B10080T099 800 31.5 25 0.98 100 6.0 13.2
JP33B10150T099 1500 59.1 25 0.98 100 7.5 16.5

KEY FEATURES CONTINUOUS SERVICE TEMPERATURE RANGE

-50 °C, -58 °F

100 °C, 212 °F

• High abrasion resistance
• Flame retardant, MSHA approved MATERIAL
• Resistant to water, oils, fuels and hydraulic fluids
Polyester fibres
• Easy to install, eyelets for hose bundle hanging purposes
• Metal buckle for robust fastening in any environment APPLICABLE SPECS

Manuli® Design, MSHA, FRAS

PROTECTIONS
HOSE
615
 HOSE PROTECTIONS
PROTECTIONS
HOSE
616

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